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In many industries various types of machines and equipment have been used for
problems such as low power supply, less man power and also heavy laborious
lever attached to the shaft and hammering action can be provided. If there is
For automatic operation A.C. motor is provided. Chain drive, belt drive,
governor are also provided for speed control purposes so that the suitable speed
can be achieved. When no electric power supply is there the advance cam
operated hammer can be used manually by simply rotating the hand lever. Also
center of the upper portion of the hammer handle lies the self-loading
reciprocating magazine. The top end of the magazine actuates due to the force
of the impact of the tool through its natural operation. The magazine is inclined
at 21° relative to the handle and is spaced in the center of the handle from the
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rear of the nail driving face. Structure is provided for individually driving a nail
toward the rearward facing end of the hammerhead. Upon impact the tool
dispenses and sets a nail up to a 1½″ into the work surface, upon disengagement
the tool reciprocates to resets to its resting position whereupon the tool is ready
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CHAPTER -1
INTRODUCTION
filleting operation, riveting operation and smithy operation i.e. upset forging etc
This paper describes cad modeling, design and analysis of automatic portable
extending from instruments, to pivots, car frame forming, molding of metal and
so forth. The present development identified with metal squeezing machine and
nail, fit parts, forge metal and break separated question. The innovation has for
its question cure this downside and to empower, by including helper implies, to
drive nail, fit parts, manufacture metal and break separated protest the like.
delivering reasonable and compacted plan for specialist which can be exchange
Application – September 27, 1944, Serial no. 555977, Patented Oct. 28, 1947,
Published no. US2429780 This invention relates to portable motor operated and
reciprocating, rotary cam actuated type, and designed for interchangeable use as
a portable power operated hammer, wood chisel, scaling chisel, piercing punch,
rock drill, and other similar power tools. The novel operating mechanism of the
mechanism into reciprocating motion and power for a tool holder having
COMPOUND HAMMER
journals, Application – October 15, 1947, Serial no. 779931, Patented – March
21, 1950, Published no. US2501542 The invention herein disclosed relates to
steam and air hammers of the pile driver type and in which, usually the motive
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fluid is just admitted to lift and then released to drop the ram to achieve a strong
of this invention is also taking less time and reducing the breaking probability
of the load or other parts attached to the ram providing hammering action down
the line.
J.J. Kupta Et Al, United States Patent office journals, Application – December
2, 1955, Serial no. 550718, Patented Oct. 23, 1957, Published no. US2789540
This project found very useful when finding out during the literature survey.
part is so high that manual hammering operation is quite difficult for this
purpose. So in this project they provided control valves which directing the ram
up or down by the steam power. So that ram is moved up and down with
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SLIDER CRANK MECHANISM
versa. The arm may be a bent portion of the shaft, or a separate arm or disk
attached to it. Attached to the end of the crank by a pivot is a rod, usually called
a connecting rod (con rod). The end of the rod attached to the crank moves in a
circular motion, while the other end is usually constrained to move in a linear
sliding motion. The term often refers to a human-powered crank which is used
to manually turn an axle, as in a bicycle crank set or a brace and bit drill. In this
case a person's arm or leg serves as the connecting rod, applying reciprocating
force to the crank. There is usually a bar perpendicular to the other end of the
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Fig 1: SLIDER CRANK MECHANISM
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The main objective of our project work is to reduce or neglect the defined
the machine can perform operations with the help of electricity and
power supply the operator can perform the various hammering operations
the work piece by using the effective way by Snail cam. So that the
1.3 INVENTIONS
construction ranging from but not limited to from rough carpentry, finish
carpentry, and all other practical uses where a fastener is utilized. The system is
any nail size lending itself to the diversity of this product. This system will
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eliminate the need to manually hold a fastener during the act of installing said
fastener as the entire operation can be done with one hand as opposed to modern
techniques which includes the use of employing two hands; one hand to hold
the fastener and the other hand to operate the hammer. This entire single
system with enough force to actuate the magazines' lateral movement upon
impact with the work surface, thereby driving the fastener into the intended
position. Upon impact and installation of said fastener into the work surface, the
subsequent nail from contained clip of nails will lift to position from a spring
pressured spring follower resulting in a fully prepared ready for actuated impact
Upon installation of fasteners into the work surface, the advantage and intended
use of the device is rotated 180° within the workhand. Once the hammer is
fastener through manual swinging and impact of the hammer head to fastener.
The resulting installation of fastener does not release an additional nail on the
opposite side of the hammer, due to the inertia device system. The inertia device
system restrains all lateral movement of the nail magazine. The prevention of
the nail magazine from lateral movement upon impact is due to the inertia
device plunger extending into the inertia device notch contained within the
hammer body. Once impact is complete, the inertia device plunger is reset to its
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natural position by the force of the inertia device spring into the inertia device
housing.
This Automatic Hammer solves the inherent problem of utilizing two hands as
opposed to the one-handed operation with this device. Secondly, the safety
implications of one handed use resolves the issue of impact to user; from
holding fastener with one hand and possible injury with hammer from other
hand.
The object of this invention is to more efficiently install a fastener into a work
surface with minimal effort as compared to currently used techniques due to the
near the neck of the hammer body, which brings together a solid neck
hammer body; extending from the hammer body towards the lower portion
of the tool; the divided hammer handles continues the separation of said
body, for clarity this creates a continuous separation starting from the
2. The hammer body as in claim 1 wherein the guide rail channel is imbedded
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3. The hammer body as in claim 1 wherein the guide rail channel houses a
7. A nail driver is the primary impact point between fastener and the
essentially a solid milled hardened rod with a groove milled into the lower
portion of the rod to accommodate the next fastener contained within the
collated nails; the nail driver is directly attached to the inner separation of
will achieve accurate solutions, yet the CAD modeling of automatic hammering
1.4 FEATURES
Instant Hammering.
No Manual Effort.
Portable System.
User Friendly.
Easy Maintenance.
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CHAPTER -2
This project has various different design paths to complete our products while
matting the objectives. these means we will have to implement and compare our
different design to insure the best product on our sat of objectives .this paths
have changed as we progressed through our project, and there were few fore
The basic design for automatic hammering machine is to have motor fixed on
stand, and then motor shaft is inserted in center hole of the disc. Disc is
connected to the hammer rod with the link rod when we supply the dc current to
the dc motor by using adopter then the motor shaft start rotating further transmit
the spinning motion to the disc by using shaft the first decision is to create an
impact force for the respective operation this will help to determine product
they occur.
various methods which are been used to provide strong impact force to the work
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piece and our aim is to take that review for using as a guidance to make
Steel casing pipe protects one or many of various types of utilities such as water
mains, gas pipes, electrical power cables, fiber optic cables, etc. The utility lines
that are run through the steel casing pipe are most commonly mounted and
spaced within the steel casing pipe by using "casing spacers" that are made of
various materials, including stainless steel or carbon steel and the more
economical plastic versions. The ends of a steel casing pipe "run" are normally
sealed with "casing end seals", which can be of the "pull-on" or "wrap-around"
rubber varieties. Steel casing pipe is also used in the construction of deep
foundations.
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2.2 HAMMER
In this project we have used hammer having weight 1.5kg for various operations
2.3 SPRIING
A spring is an elastic object that stores mechanical energy.
Springs are typically made of spring steel. There are many spring
designs. In everyday use, the term often refers to coil springs. The
rate or spring constant of a spring is the change in the force it
exerts, divided by the change in deflection of the spring.
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2.4 STEEL PLATE
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2.5 NUT AND BOLT
A screw must always be turned to assemble the joint. Many bolts are
nut is turned
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2.3 ANALYSIS OF SOME EXISTING DESIGN
The most reliable design of automatic hammering machine are described below
along with their specification in order to show the different existing approaches
to the small and portable automatic hammering concept. These data could be
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useful when performing the initial sizing in the design stage of automatic
hammering machine project. Following are 13 designs for initial data collection:
2.4 BACKGROUND
pneumatic nail gun. A nail gun, nailgun, or nailer is a type of tool used to drive
nails into wood or some other kind of material. The first nail gun used air
pressure and was introduced to the market in 1950 to speed the construction of
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A nail gun uses the most popular sort of nail-loading mechanism. The nails are
connected together in a long strip. This nail strip loads into the gun's magazine,
which feeds into the “barrel” of the gun. Springs in the base of the magazine
push the nail strip into the barrel. When the hammer comes down, it separates
the first nail from the strip, driving it out of the gun and into the wood. When
the hammer is cocked back, the springs push the next nail into position (Harris,
2001).
Framing hammers, used for framing wooden houses, are heavy duty rip
hammers with a straight claw. The hammer heads typically weigh from 20 to 32
ounces (567 to 907 grams) for steel heads, and 12 to 16 ounces (340 to 454
grams) for titanium heads. Heavy heads, longer handles, and milled faces allow
Framing hammers have increasingly been replaced by nail guns for the majority
impact to an object. The most common uses are for driving nails, fitting parts,
forging metal and breaking up objects. Hammers are often designed for a
specific purpose, and vary widely in their shape and structure. The usual
features are a handle and a head, with most of the weight in the head. The basic
design is hand-operated, but there are also many mechanically operated models
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The hammer may be the oldest tool for which definite evidence exists. Stone
hammers are known to be dated to 2,600,000 BCE. The hammer is a basic tool
of many professions. By analogy, the name hammer has also been used for
devices that are designed to deliver blows. The essential part of a hammer is the
head, a compact solid mass that is able to deliver the blow to the intended target
In recent years the handles have been made of durable plastic or rubber. The
hammer varies at the top; some are larger than others giving a larger surface
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CHAPTER -3
3.1. Calculations
Given Data:-
Force Appied
F = 30 N
D = 1. Meter
P=F×D
= 96 × 1
P= 96 W
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Distance of rod BA,
By Pythagoras theorem
(AB) = 391.14 mm
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CASE 1: When Hammer Moves Downward.
Given:
= 0.42 m
BE DECREASED
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C) TO FIND IMPACT VELOCITY OF HAMMER,
Given:-
H =153 mm = 0.153 m
So,
V=h×T
V = 0.15 × 2
RESULT
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We have bolted joints so there is torsional shear stress in
joints,
We have,
T = 30.55 N-m.
RESULT
As the standard permissible value of shear stress for M10 bolt is 396.8 × 103
N/mm2 and the calculated value of shear stresses is 311.73 × 103 N/m2 so
Therefore the value of shear stress is less than permissible shear stress the
design is safe.
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CHAPTER -3
4.1 INTRODUCTION
even stands artists utilize computers to assist their design projects. Computers
allow them to in visualize their designs and confront problems before they have
expended any of the resources necessary to put them into physical form CAD
modelling takes many different forms depending on the type of project. Some
massively widespread; anything from chairs to rockets can be designed with the
aid of computer programs. CAD modelling has had a profound effect on the
problem. Next, CAD modelling is used to work out the specifics of the model's
design.
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4.2 TYPE OF CAD MODELING
drafting of the early 3 CAD Systems used wireframe models. The very first
systems were only 2D and the user had to construct a model point by point and
points. The start point and the end point of each edge are stored in the edge
table. An edge may be a line or a curve. The coordinates of each point are stored
in the point table. This representation is natural for a designer who is familiar
with mechanical drawing" since is the lines and curves in a drawing which
storage space is Del stored very is l and the access time very short.
represented by tables of faces. The face table stores information on which edges
are attached to each face, In most conventional CAD systems for free-form
surface model is a set of faces, and as such can be ambiguous when determining
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the volume of an object. Surface models play an important role in industry,
using solid modelling has been widely recognized. Solid models can support a
surface area, finite element analysis etc. In general, most solid modelling
gluing operation;
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Faces again, are often represented as a bounded region of the surfaces. B-
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CHAPTER - 5
APPLICATIONS
5.1 ADVANTAGES
The Advance Cam operated Hammer has many advantages for industrial
Low cost.
Saves time.
Mass production.
Compact in size.
Easy to operate.
Simple in construction.
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Time consumption during operation is less.
5.2 DISADVANTAGES
5.3 APPLICATION
operation.
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CHAPTER - 6
We have successfully calculated the torque force of the motor. For the design
the impact velocity and torque force for riveting of 2 mm rivet is calculated
accurately. The entire modelling of the project is done with the help of CATIA
V5R20. In this addition to this. The project work has provided us an excellent
while doing this feel that the project work is good solution to bridge the gates
have completed the work with limited time successfully Automatic hammering
machine is working with satisfactory condition. We have done to our ability and
FUTURE SCOPE
The concept of an automatic hammering machine in this paper has been shown
to have a place in the actual market and to fill a need demanded by potential
prototype will have to fulfill the basic design requirement, let us add the
proposed concept will a few more lines about our impression project work. Help
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in production line where many workers are used for the material handling
purpose it also reduce the cost and threshing time requirement of more number
of worker will completely eliminated as only two workers can carried out the be
project model could be done. This analysis could be done by us. Moreover, for
the automatic hammering machine to achieve fully success in the future, many
for instant) and time delay management (pedal operated control will be
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CHAPTER - 7
REFERENCES
2) www.hotelkishanpalaceheritage.com.
3) www.nevoprojects.com/automated-portablehammering-machine.
Application – September 27, 1944, Serial no. 555977, Patented Oct. 28,
December 2, 1955, Serial no. 550718, Patented Oct. 23, 1957, Published
no. US2789540
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Application – September 25, 1989, Patented Jan. 28, 1992, Patent no.
20, 1996, Patented August 29, 2000, Patent no. 6109364, Published no.
US006109364A
11) Theory of Machines by R. S. Khurmi and J. K. Gupta (pg. no. 774 to 832)
4th edition
509 to 557, Chapter 14. Shaft, pg. no.759 to 775, Chapter21. Chain Drive,
13) Design Data for Machine Elements by B.D. Shiwalkar (pg. 109 to 124,
pg. 125 to 131, pg. 150 to 154. pg. 155 to 160, pg. 39
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