Airvac Industries Private Limited

(Manufacturer of Rotary Twin Lobe Air Blower)

An iso 9001 : 2008 certified company

  COMPANY PROFILE :
 Airvac Industries Pvt. Ltd. founded and established in 1999 by name of Airvac Industries
& Projects in Samaipur, New Delhi and started manufacturing Twin lobe air blower.
With in time it grew exponentially.

 In 2012 Airvac set up a new plant at Kundli, Sonepat, with area 15,000 Sq. ft. In due
course of time, Airvac evolved itself and also started to manufacture Tri lobe blowers and
emerges as the most reliable manufacture of blower in India.

 It is an ISO 9001:2008 company, certified by TUV NORD which follows all the norms
of quality and performance.

 By providing superlative assortment to our clients for 18 years Airvac has made a mark
in this competitive industry.
 PRODUCTS :
 Rotary Twin Lobe Blower
 Air Cooled Blowers
 Water Cooled Blowers
 Gas Blowers

 Rotary Tri Lobe Blower

 Air Cooled Blowers
 Water Cooled Blowers
 Gas Blowers

 Acoustic Enclosures
 TWIN-LOBE BLOWER:
 Airvac, with its well-equipped facility offers a wide range of rotary
twin lobe air blower. These blower works with the capacity range
of 10 m3/hr to 10,000 m3/hr up to the working pressure
1kg/cm2. The air delivery is 100% oil free.
 Twin Lobe has two 8-shaped lobes in the air compartment of the
body, when they rotate in opposite direction, a definite volume of
air is sucked through inlet of the blower and carried across the
casing through the blower outlet and air is discharged.
 TRI-LOBE BLOWER:
 Airvac adapted the new technology and started to manufacture wide
range of tri-lobe blower from capacity range of 50 m³/hr to 15,000 m³/hr
working upto max pressure of 1Kg/cm².
 Tri-lobe has a new technology having its tip arranged at 120 degrees
around the rotor instead of 180 degrees as in twin lobe. It makes the
rotor more stiffer and helps to resist deflection at any load.

 Tri-lobe blower has a remarkable features against twin lobe blowers. Its overall efficiency is
high than the twin lobe blower and it produces less noise and vibration.
 PRODUCT APPLICATIONS:
Blowers are used in almost every industries wherever air is required. The following are the sectors where
blowers are generally used:

Effluent Treatment Plants Electroplating Plants Aqua Plants

For diffused aeration and agitation of effluent For oil free air agitation of electrolyte Aerator for fishing pounds

Sewage Treatment Plants Paper Plants Vacuum Moulding Plants

For diffused aeration and agitation of Bio organic Knife edge cutting, Drying, Conveying, Vacuum Pickups For Creating quick vacuum

Pneumatic Conveying Plants Sand Blasting

Thermal Treatment Plants
For conveying of cereals, cements, husk, bagasse, granules, For blasting air source of the sand blast
For incineration of waste material powder & other similar materials
 QUALITY POLICY :

 Airvac follows the policy of high quality and is committed to

maintain the reputation of the company by constantly meeting and
exceeding to customer expectations through planned continual
improvement, while giving priority to Aesthetic Accuracy of
product and Timely Delivery.
 Using carefully selected superior raw materials helps to maintain
quality of the product and satisfy the clients thoroughly.
Supervision and incorporating latest technology assures the
customers of premium quality twin & tri lobe blowers and
compressors.
 MANUFACTURING TECHNOLOGY :
 Our manufacturing plant at Kundli, Sonepat, Haryana is fully equipped with all modern production
facilities.
 Airvac uses all the state of the art latest machineries including
 VMC Machine for Lobe Profile, Plate profile & Body Boring.
 Dynamic Balancing machines for balanced rotor.
 Precision Lath Machines of Various Specifications to meet the
requirement of accurate machining of different parts of Blowers.
 Hydraulic Press for Shaft fitting and inserting
 Boring Machine for heavy duty boring
 Radial and Magnetic drilling machines.
 Heavy Duty Welding Machine for Fabrication of Accessories.
 Painting Booth for quality and fast painting.
 Grinding and many
 Many others machines to make the best quality of blower.

 At Airvac, We use latest design and production tools such as CAD, where each step of the manufacturing
process from machining to assembly is automatically controlled offering reliable solutions.
 CASTING MATERIAL :

 At Airvac, the casting material used is of high grade

and a thorough inspection is done before using it in
the production line.

 The Rotor, casing, gear side plate & pulley side plate
are generally of C.I(cast iron) FG- 260 : IS 210
which are best suited for a high quality of blower.

 We also increased the thickness of the casting

material (casing, plates, other casting parts) to make
it more robust and hard wearing and overcome the
heating problems.
 MACHINING PROCESS:
 Step I : Raw Materials
The main component for Roots Blower are high grade casting materials. These are obtained from
our reliable vendors to meet the robust performance of the blower. Cast Iron C.I FG- 260 : IS 210
is generally used for casting of materials. These include Rotor, Plate, Body.

Step II : Machining of Body

The body processing include facing, boring, drilling, tapping. These works are completely done
over the CNC milling machine, to achieve the accuracy and precision of the body.

Step III : Machining of Plate

The plate processing include facing, boring, drilling. These works are also completely done over the
CNC milling machine, to achieve the accurate shaft bore, bearing bore and other process. The plate
bore should be accurate and in tolerance with shaft size, which is only possible through the cnc
machining.
 Step IV: Shaft machining & Fitting
The shaft is made up of EN-24 which is best suited for this application. The processing of shaft is
done on unconventional lathe machine to obtain the shaft fitting size for impeller. After that, the
shaft is fitted through the hydraulic press.

Step V : Machining of Rotor

The rotor is the most crucial part of the blower. The performance of the blower solemnly depends
upon the rotor profile. Each blower has computer designed profiles and precision machined on the
latest CNC equipment's assuring close tolerance between the impellers, casing and side plates to
minimize “back slippage” of air improving efficiency and reliability.
 After CNC machining, the impeller moves into the final stage where the final impeller dia. and shaft sizes
are machined.

Step VI : Balancing of Rotor

We understand the need of dynamic balancing, which is removal of unwanted weight to the unit that allows the mass center
line to move closer to the true axis. Our impellers are dynamically balanced at any point, increases the speed and life of the
bearing.
 QUALITY INSPECTION:
At Airvac, We only vouch to give quality. A proper inspection team is made who over look
this to implement it. Each part undergoes a strict quality inspection before coming into the
assembly section.
Every part of the blower is being inspected according to the TUV quality planning.
 ASSEMBLY PROCESS:
 With the help of our excellent and experienced hands of technicians, the blower is assembled
and created. At Airvac, Its our duty to create the best blower in industry.

 Precision ground and hardened helical steel gears are used to ensure smooth, silent running and
accurate timing of the rotating impellers. A controlled lubrication system is provided to ensure
efficient operation without waste of energy in the gear case.
Anti frictional Double ball bearing, roller bearing are
engineered for reliable and long service life. All bearing used
in Airvac are imported and are designed according to L10 for
minimum of 10,000 hours to withstand all type of radial and
axial load efficiently.

Oil Seals of a blower is made up of high quality Viton rubber

portion which are used to prevent lubricant from entering in
the air chamber. Piston ring are used to reduce air leakage
through the shaft opening in he side plates.
 TESTING FACILITIES :
 Airvac has a in-house testing facility to test the blower thoroughly. The testing of blower is done as per
British Standard Code : BS 1571 part-II.
 A proper inspection and a performance report are made before delivering the material. We test the
blower under the most arduous design condition before dispatch so that it can perform well at the actual
site.
 WHY CHOOSE US?:
 When its a matter of quality assurance, time bound delivery, latest technology and efficient after sales
service, Airvac stands second to none in the market. Modern equipment’s, innovative style, continuous
research and the urge to come out with the best are some of the important factors that make Airvac
incredibly superior to others in the field of manufacturing and supplying rotary Twin/Tri lobe blowers. For
a client who prefers high quality and robust construction at reasonable prices, Airvac is an obvious choice.
 We have been in the industry for more than 15 years and therefore we well understand what our customer
requires. We make sure that are manufacturing standards meet international levels, so that you get the best
performance from our equipment.
 Few reasons to choose us over other make:
 Stronger Shafts: At Airvac, The rotor made up of CI FG- 260 : IS 210 is fitted with EN 24 Shafts. A strong shaft avoids
the breakage / twisting problems. Our blower’s shaft are engineered and designed according to the A.S.M.E code. In
Comparison with other make our shaft withstand more bending and twisting moment.
 Both Sides Oil Lubrication: We understand the need of the customer. If a customer requires a high operating speed
blower, we tweak the blower with both side oil lubrication. For high operating speed and effective power saving, We equip
the blowers with oil sumps on both (i.e. Drive and Non-Drive) ends.
 Helical Gears: Airvac uses helical gears instead of spur gear used by other make. Helical gears can handle more load than
spur gears because the helical gear tooth is effectively larger since it is diagonally positioned. Also, Helical gears are more
silent than spur gears causes less noisy power transfer. The transmission power of these gears are very efficient which
helps to reduce the load and power of the motor.
 Angular Contact Bearing: Bearing plays a vital role in blower performance. Airvac make blowers are fitted with imported
anti friction bearing of very high quality. All bearing life is calculated for a minimum life of L10 of 10,000 hours at maximum
operating speed. A quality bearing also eliminate the chances of shifting of the lobes/rotors to either side.
 Noise Level: The noise level of a blower depends upon the gear and suction of air by the blower. Also, Noise level of Airvac
make blowers is at least 2 – 3 db less due to use of helical Gear and by using high quality absorptive type silencers. All this
gives a proper surrounding environment.
 Arrangement of Oil Seal: Oil Seals of a blower is made of rubber portion in their inner side and due to the wear and tear, oil
seal needs to be replaced after a certain time. Airvac make blowers, oil seals are placed at a very prominent place on the side
plate. For servicing point of view, We just need to remove the pulley and replace the oil seal. It gets done in a matter of no
time. The blowers deliver 100% oil free air.

AIRVAC MAKE BLOWER ANY OTHER MAKE

C.I Rotor with En 24 Shaft
Helical Gears
One Side as well as both side Oil Lubrication
Angular Contact Bearing
Less Noise Level due to
Helical Gears.
Oil Seal at the external housing.
Standard Accessories plus NRV , V-belt, Discharge
Silencer, Inter-connecting piping. Anti vibration pad
Proper Actual working Test Certificate of blower
100 % customer satisfaction with after sales service
En-19 Shaft
Spur Gears
Only one side oil Lubrication
Single Ball Bearing
More noise level due to spur gears
Oil seal in inside the plate
Standard Accessories excluding inter connecting
piping, Anti vibration Pads
No Actual Working Certificate
Usual Sales Service
 AFTER SALE SERVICES:
 Airvac excels in after sales service of the product and is supported by a committed team of well equipped
technicians. They are involved in installation at the site, trouble free operation and regular maintenance
of the product and prompt assistance in case of a breakdown. Equipment diagnostics, rectification of the
error on the production site, trouble shooting service so that there is no chance of a shutdown.
 Customers feel privileged to be associated with a manufacturer that values the long term relationship
with its clients and takes care to serve with complete dedication.
 Assist you in commissioning of new equipment in order to optimize your installation.
 Give you advice on operation and maintenance of your equipment.
 Establish equipment diagnostics and supply an expertise report.
 Service or, repair the equipment at your production site or, in our works.
 Assure trouble shooting service to minimize shutdown of your production equipment.
 Quick response and within a week service engineer is sent to sought out the trouble makes
Airvac after sales service class apart.
 AIRVAC TEAM:
 We are blessed with the team of the experienced personnel who are well knowledgeable in their area of
operation. They have the good values of the mutual trust and respect for the customers and each other.
 Our workforce consists of the following departments:
 Administrators
 Marketing analysts
 Technicians
 Designers
 Quality & Inspections
 Assembling & Testing
 Servicing Engineers
 Further, our honest and committed efforts of our team members have helped us to fulfill the demands of our
clients within the specified time frame. Customization is also offered to our valued clients as per their
requirements.
 OUR PRESTIGIOUS CLIENTS:
 Airvac made thousands of clients across India through its superior quality. Some of our
prestigious clients are as follows:

 Airvac rules the domestic as well as international market for rotary Twin &
Tri lobe blowers and compressors. Airvac served more than 10,000 clients and
served worldwide. The major country in which Airvac made its mark are
Dubai, Nepal, Bangladesh, Sri Lanka, Bhutan, Myanmar, Saudi Arabia, Qatar,
Kenya, South Africa and many others parts of the world.
WE SERVE QUALITY!
Thank you