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Modeling and Simulation 2013, Vol. 15, No. 1, pp 78-84 March 30, 2013
Abstract: Cold stripping is the most common process for crude oil sweetening in oilfields particularly at offshore installa-
tions because of its low price and relatively easy operating conditions in comparison with other sweetening processes. In
this paper the cold stripping process in tray column has been modeled mathematically in static and dynamic modes, and
solved with the MATLAB software. This process has been used in the existing treatment facilities of an offshore oil pro-
duction complex for verifying the model results. With the help of HYSYS software the effective parameters on the process
have been discussed and the optimized conditions finalized after some plant modifications for improving the performance of
stripper columns have been proposed.
Key words: modeling, simulation, optimization, sour crude oil, cold stripping
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Kaveh Hezaveh Hesarmaskan, et al. A Novel Modeling, Simulation and Optimization Approach of Crude Oil Cold Stripping Process
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China Petroleum Processing and Petrochemical Technology 2013,15(1):78-84
completed in 2007 and a new complex was installed stripper column, whereas the crude flows downwards
near old facilities and put on production to replace them inside the column. In the second stripper column the
in 2008. Sour crude oil from the three-phase separators remaining hydrogen sulfide is flashed off. The H 2S
flows to the top tray of the first stage stripper and sweet content of treated crude is finally lower than 5.5×10-5
gas from the sweet separator (with crude of formations kg/m3. The schematic of process flow diagram is given
containing very low concentration of H 2S flowing to in Figure 2.
this three-phase separator) splits up into two parts. A The composition of sour crude, sweet crude and sweet
part of sweet gas flows to the bottom of the first stage gas is listed in Table 1.
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Kaveh Hezaveh Hesarmaskan, et al. A Novel Modeling, Simulation and Optimization Approach of Crude Oil Cold Stripping Process
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China Petroleum Processing and Petrochemical Technology 2013,15(1):78-84
The curves of specific gravity of crude oil versus sweet Figure 11 Effect of columns pressure on specific gravity
gas flow rate are presented in Figure 9. The specific grav- of crude
▲—Actual; —1st Column; ■—2nd Column
ity of crude increases with an increasing amount of sweet
gas injected into the second stage column. When the stage column is changed from 0.35 MPa to 0.15 MPa at
injection rate is greater than 39 m3/s, the curve shows a a sweet gas injection rate of 35.5 m3/s, with the crude oil
fairly steep slope. flow rate equating to 3.5 m3/s.
Figure 10 and Figure 11 have been obtained with the fol- The actual points are experimental data that are obtained
lowing conditions: The pressure in the first stage column from sampling at the plant and have been improved with
is changed from 0.55 MPa to 0.35 MPa at a sweet gas the simulation software (HYSYS) and compared with
injection rate of 55 m3/s; and the pressure in the second results of main software (MATLAB) outputs. Since the
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Kaveh Hezaveh Hesarmaskan, et al. A Novel Modeling, Simulation and Optimization Approach of Crude Oil Cold Stripping Process
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China Petroleum Processing and Petrochemical Technology 2013,15(1):78-84
ber of trays needed for cold stripping column as a rule of Wm—Effective weir length;
thumb to determine the economic and technical aspects of x—Mole fraction in liquid bulk;
design. y—Mole fraction in gas bulk;
2) By increasing the overflow ratio, the response time to r—Density;
achieve the new stable state increases and in some condi- τ— Response time.
tions returning to the stable state is impossible.
3) The H2S content of crude oil decreases with an increase References
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