Instruction Manual

Instruction Manual
Esteemed clients:

Hello!
Welcome to use the products of our company, and thanks for your reliance on our company! Before the

installation of the equipment, please read this instruction manual in details;

And please reserve this manual after installation.

Catalog

● Equipment type…………………………………………………………………………………1-2
● Main date of the closed cooling tower/ system............................................................................3
● Safety notes of the Hydro power installation…....................................................................4
● Installation notes of the water cooling system………..........................................................4-5
● Commissioning and operating notes of the closed cooling tower/ system……...................5-6
● Operation instructions of the control box.................................................................……....7
● Engineering Considerations (important)..............................................................................8-9
● Schematic diagram of the water cooling / electricity/ pipe connection….......................…10-12

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 Instruction Manual

Equipment type

□LSN-10 □LSN-20
□LSN-30 □LSN-40
□LSN-50 □LSN-60
□LSN-70 □LSN-80

Input voltage

□3 phase 380VAC □3 phase VAC

Special notes
1.Firstly please check and confirm the equipment type, extra function and mating parts;
2.Make sure power supply voltage , installation site , pipe direction ;
3.Any installation and connection should be operated after ensuring the power supply is off , to prevent the
electric shock dangerous.
4.The maintenance of the equipment should be provided by the specialist
5.The product belongs to the intellectual property of our company, under legal protection of this country;
The company shall be free of responsibility for the fault caused by copy, disassemble, unless authorized by our
company.

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Item Weight(kg)
Fan Spray Pump Inlet/Outlet Dimension
Water Flow
Pipe Dia.
Model (m3/h) Air Power Flow Power Run L×W×H
(mm) Net weight
Volume (KW) (m³/h) (KW) weight (mm)
T:850 3100 2300x1000x2263
LSN-10 10 6000 0.75*1 28 0.55 63
G:930 3230 2300x1000x2263
T:850 3100 3000x1000x2263
LSN-20 20 10000 0.75*2 28 1.1 63
G:930 3230 3000x1000x2263
T:850 3100 2500x1970x2263
LSN-30 30 32000 1.1*2 32.5 1.5 80
G:930 3230 2550x1970x2263
T:900 3200 2500x1970x2263
LSN-40 40 32000 1.1*2 32.5 1.5 80
G:1080 3420 2550x1970x2263
T:1160 3820 3100x1970x2395
LSN-50 50 48000 1.1*3 45 2.2 80
G:1280 3940 3160x1970x2395
T:1250 3950 3100x1970x2395
LSN-60 60 48000 1.1*3 45 2.2 80
G:13900 4100 3160x1970x2395
T:1320 4090 3100x1970x2890
LSN-70 70 48000 1.1*3 58 2.2 100
G:1500 4310 3160x1970x2890
T:1460 4230 3100x1970x2890
LSN-80 80 48000 1.1*3 58 2.2 100
G:1610 4400 3160x1970x2890
T: 1630 4420 3100x1970x2890
LSN-100 100 48000 1.1*3 58 2.2 100
G:1800 4590 3160x1970x2890
Note:
1.Cooling coil as the main core parts is divided in two material: T means copper, G means steel (carbon steel or stainless steel),
select the applicable material based on liquid characteristic.
2.Design condition: Wet bulb temp. 28°C, standard temperature difference is 5°C.
3.All cooling coil connection is approximate position, we will change according to actual working condition.
4.We reserve the right to modify the above information without further notice.

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Safety notes of the Hydro power installation

Water system piping :
A. Pipes, pumps valves should be installed below the water level of cooling tower to prevent overflow and air
intake.
B. Considering to installation site, there should be enough water pump head, the pressure of pumping head and
cooling coil should be considered well .
C. Circulating pumps should be installed to the entrance side of the condenser, the principle of connecting pipe
is up-out and down-in .
D. The union , flanged joint and shut off valve should be installed in the pipe ,thermometer and pressure gauge
should be set up in the inlet and outlet site ,that is quite convenient for daily maintenance.
E. The pressure of cooling fluid flange is 1 Mp , all pipe should be hanging or support .
F. Pipeline welding scar should be clean up to avoid blocking .

Electrical system wiring :

A. Power supply voltage should be stable when unit running, working voltage is required to remain within the
rated value + 10% . Too high or too low voltage will a negative impact on the equipment unit.
B. The choose of power cable diameter should be base on 1.25-1.3 times of the total current .
C. Unit housing should have a good and reliable grounding protection, users should be strictly in accordance
with the electrician law.
D. Users only need to connect with power supply referred to electrical principle diagram .

Installation notes of the water cooling system

1,Circulating water
A. Circulating water should promise water quality, use softened water.
B. All pipe valves must be in on-state to ensure that waterways are clear .
C. Fill the water in the water tank slowly , and check the tank exhaust .
Note : if the air can not be exhaust , may possibly cause the deformation fo the tank or pump idling .
D. After filling full water , turn on main pump (if you have spare pump , please shut down it ,or main pump
pressure will loss from spare pump ) .
Observe water level , when water level is below 70% , please must shut down pump ; filling full water tank ,
then turn on main pump again , if water level is continues to declined , we still need fill water until water level
is no longer declined , which can promise main pump long time running .

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E. When turn on the water pump, shall open exhaust valve from top to bottom , make sure eliminate residual
air .
1) Check discharge valve water flow and pipe vibrations sound ;
2) Check pipeline has no abnormal noises and vibrations and water leakage ;
3) Check pump voltage, current and functioning .

2, Spray water
A. Filling tap water to spray tank, filling volume is almost 80% of the tank. Or connecting pipeline to adjust
water by automatic water replenisher .
B. Water channel need to be washed regularly, so will not affect the spray effect .
C. Water quality is very important , if spray water quality is not good, it will cause scaling in condenser tubes,
or cause that reduce heat transfer efficiency and unit performance .
Spray water should be changed regularly ,water quality should meet the standard as the below table .
Standard value
Description Cycle water Cycle
(below 20℃) (below 60℃ above 20℃)
PH value (25℃) 6.8-8.0 7.8-8.0
Conductivity (25℃) (ms/cm) ＜40 ＜30
Chloridion (mg c1-/L) ＜50 ＜50
Total hardness (mg Caco3/L) ＜70 ＜70
Calcium hardness (mg Caco3/L) ＜50 ＜50
Ferrum (mg Fe/L) ＜1.0 ＜1.0
Copper (mg Cu/L) ＜1.0 ＜1.0
Ammonium (mg NH4+/L) ＜1.0 ＜1.0
Residual carbonate (mg CO2/L) ＜4.0 ＜4.0

Commissioning of the closed cooling tower/ system

After install water and electricity system , filling full water into water tank ,After water and electricity system
have been installed well , circulating water have been filling in tank, no air inside of the cooling tower , then
users can commissioning unit .
1, Commissioning Notes :
A. Check whether the power supply connection is in order. Whether the three-phase voltage meets the
requirements of cooling tower voltage .
B. Check the tower body and distribution box contactor, whether the fixing screws are tight , wiring loosening ,
fuse is intact, make sure the electrical system is installed correctly.

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C. Check the equipment surrounding .

D. Check valve if need turned on .
E. Check water pump and fan rotate direction (clockwise).
F. Check whether the water tank is filled full water; whether the replenishing water gap of spray tank is connect
well .

2, Operating Notes :
A. Press the "Pump ON" and "Fan On" two starter knob (indicator light up), the host machine start-up. Please
check whether the running is in good condition, if any abnormal phenomenon, stop to check immediately.
B. Observe whether the pump rotates is clockwise, the water flow is running indicated by the arrow direction,
the water pressure is normal, and leakage occurs.
C. Observe whether the fan wind is up ,(if wind direction is down, need adjust wire, just change any of 3 fan
wire to 2 wire in electric control box). If there is any abnormal sound, shake, must be solved immediately,
please contact with the after-sales.
E. After equipment normal running , using ammeter to check the pump motor and fan . If over current, must
shut off it immediately,check failure and solve , then an turn on . Forced to power on may cause motor burn
down.
F. Spray pump system is automatic temperature control system; users only need to turn on the spray switch to
automatic position, spray pump will automatic start and stop with decreasing and increasing temperature.
Automatic temperature parameters are generally set-up well before factory , so the user s can not arbitrarily
change the parameters, otherwise it will lead to temperature control instrumentation error or failure.
G. Thermal overload protection reset: Electrical systems are equipped with the overload relay of fan motor and
pump motor . After protection action , users must press the red reset button on heat overload device , then can
relieve the overload reset .
H. Tank water: Observe liquid level display tube on water tank, if find water level is low, shall promptly fill
water.
3, Stopping notes :
Press the "Pump ON" and "Fan On" two buttons , spray pump buttons no need press , system will stop working .
If cooling system is used for cooling medium frequency heating furnace or melting furnace, when furnace stop
working, cooling system can not stop. After furnace body cooled completely ,cooling system can shut off .
The timer delay is installed in cooling system, shut off time can be adjusted according to working time. Open
timers delay button , shut off the fan , when reaching the set time , water pump will stop running automatically .
On the next start, we only need turn off timer delay and pump will automatically resume operation, which can
protect furnace and save energy.

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Operation instructions of the control box

OFF-POWER-ON

MAIN PUMP SPRAY FAN

OFF-MAIN PUMP -ON MAN-SPRAY- AU MAN-FAN- AU

1,Off mode
When all knob turn to OFF mode , cooling tower and circulating pump is at close mode .
2,Manual mode
When main pump turn to ON mode , other knob turn to manual mode , cooling tower and circulating pump will
be manual started.
3,Full-auto mode
When switch turn to AU mode , main pump will start automatically after starting host machine . Cooling tower
will be automatically turned on or off according to inlet and outlet water temperature .
4,On the parameter panel , users can set starting and closing temperature of the cooling tower. For example , the
user required that fan started at 32 degrees, spray pump started at 35 degrees. Firstly , press SET key, display
AL1 value can be adjusted, turn up and down key to adjust the value to 35degree . Secondly , press SET key to
return , press SET key again . The below value is 0 value , change it to 32 degree , then press SET key to return .
The fan will start at 32 degrees , The spray pump will start at 35 degrees . If below 35 degree , spray pump will
shut off , if below 32 degree , the fan will shut off .

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Engineer considerations
Location Requirement
Closed circuit cooling towers must have an adequate supply of fresh air to all air inlets. When units are located
adjacent to building walls or enclosures, care must be taken to ensure that the warm, saturated discharge air is
not deflected and drawn back to the air inlets.
Thick on compatibility of liquid
The fluid to be cooled must be compatible with the coil material. If fluids not compatible with coil material can
lead a corrosion and tube damage. Certain fluids may require occasional pressure cleaning or mechanical
cleaning of the inside of coil. In such case, the coil must be designed to provide the proper compability of
liquid.
Piping and Valves
Piping must be sized and installed in accordance with good piping criterion. All piping should be supported by
pipe hangers or other supports, not by the cooling tower. External shut off valves may also be required if the
system design necessitates the isolation of individual tower cells.
Capacity Control
In general season, the performance of most closed circuit cooling tower will vary dues to the change of its
environmental wet bulb temperature. Therefore, when the change of environmental temperature leads to the
difference of liquid temperature, in this case, capacity control will be required.
Fan cycling is the simplist method of capacity control for our closed circuit cooling towers, normally used in
multi fan unit system or multi cell unit system. In some circumstances of low requirement on outlet water
temperature control, fan periodicity operation can meet with temperature control, also, easy handle. Using
two-speed fan can provide substantial energy saving when compared to simple fan cycling.
Warning: Rapid on-off cycling can lead to the fan motor overheat. We suggest that set a control to allow a
maximum of on-off cycles per hour.

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How to Prevent the Cooling Towers to Be Freezed (Important)

Protection Against Coil Freezing

At below freezing ambient conditions, the closed circuit cooling tower can experience heat loss even without
the recirculating spray water pump and fans in operation. Without a heat load on the circulating fluid, coil
freezing can occur ever at full flow. Protective means are readily avaliable to avoid potential freeze problems.
Where the system will permit, the best protection against coil freeze-up is the use of an anti-freeze solution.
When this is not possible, the system must be designed to meet the following conditions. Maintain a heat load
on the circulating fluid so that the temperature of the fluid leaving the coil wil be fall below 7°C.

Attached: Mixture ratio of anti-freeze liquid (Take Glycol for example)

glycol (wt %) 0 10 20 30 40 50 58 80 90
freezing point (°C) 0 -3.5 -8 -15 -24 -36- 48 -47 -29

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Schematic diagram of the water cooling

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Schematic diagram of electricity connection

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Schematic diagram of pipe connection

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 Instruction Manual

Thank you for choosing our closed cooling tower.

For more information or assistance ,
contact us through following contact information please.

Zhengzhou Lanshuo Electronics Co., Ltd

Address:No10, Hi-tech District, Zhengzhou City, Henan Province, China.
Service hotline: + 86 371 55008501
Email: bella@cn-heating.com
Website: www.cn-heating.com

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