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SA-420 /SA-420M
(Identical with ASTM Specification A 420 /A 420M-99 except for editorial corrections to Tables 4 and 5.)
783
3.1.3 Steel composition by grade and class desig- examined by one of the methods specified in Supplemen-
nation, tary Requirement S3 or S4. This examination shall be
3.1.4 Construction, seamless or welded (unless performed after final heat treatment by NDE personnel
seamless or welded construction is specified by the pur- qualified under the provisions of ASNT Recommended
chaser, either may be furnished at the option of the sup- Practice No. SNT-TC-1A. Only the sidewall areas of the
plier), tee need be examined. This area is defined by a circle
that covers the area from the weld bevel of the branch
3.1.5 Specification number (including the year/date outlet to the centerline of the body or run. Internal and
of issue), external surfaces shall be examined when size permits
3.1.6 Supplementary requirements, and accessibility. After the removal of any cracks, the tees
3.1.7 Additional requirements. shall be re-examined by the original method. Acceptable
tees shall be marked with the symbol PT or MT, as
applicable, to indicate compliance.
4. Material 5.5 Stubends may be produced with the entire lap
4.1 The material for fittings shall consist of forgings, added by the welding of a ring, made from plate or bar
bars, plates, seamless or fusion welded tubular products of the same alloy grade and composition, to the outside
with filler metal added. It shall conform to the chemical of a straight section of pipe, provided the weld is double
requirements in Table 1, and be made by one of the welded, is a full penetration joint, satisfies the require-
following processes: open-hearth, basic-oxygen, or elec- ments of 5.2 for qualifications and radiography and 6.1
tric-furnace. The steels shall be made using recognized for post-weld heat treatment.
melting practices necessary to produce steels that shall
meet the impact requirements of this specification.
6. Heat Treatment
6.1 All fittings shall be furnished in the normalized,
5. Manufacture normalized and tempered, annealed, or quenched and
5.1 Forging or forming operations shall be performed tempered condition. All welding shall be completed prior
by hammering, pressing, piercing, extruding, upsetting, to the austenitizing heat treatment.
working, bending, fusion-welding, or machining, or by 6.2 The full thickness of the material from which
a combination of two or more of these operations. The impact test specimens are to be obtained shall be heat
forming procedure shall be so applied that it will not treated with a furnace charge as specified in 9.4.2 or 9.4.3.
produce injurious defects in the fittings. Fittings machined
from bar shall be restricted to NPS 4 or smaller. Elbows, 6.3 After forming, the fittings shall be allowed to cool
return bends, tees, and header tees shall not be machined below the lower critical before applying one of the heat
directly from bar stock. treatments listed in 6.1.
5.2 All welds, including welds in tubular products 6.4 When the fittings are to be post-weld heat treated
from which fittings are made, shall be (1) made by weld- after being welded by the purchaser and when so specified
ers, welding operators and welding procedures qualified in the order, the test specimens shall be subjected to the
under the provisions of ASME Section IX, (2) heat treated same post-weld heat treatment. The purchaser shall use
in accordance with Section 6 of this specification, and the post-weld heat treatment shown in Table 2, unless
(3) nondestructively examined throughout the entire otherwise specified in the order.
length of each weld in accordance with Section 13 of
this specification. The radiography of welds shall be done 7. Chemical Composition
either prior to or after forming at option of manufacturer.
7.1 The steel shall conform to requirements of chemi-
Personnel performing NDE examinations shall be quali-
cal composition for the respective material prescribed in
fied in accordance with SNT-TC-1A.
Table 1. Methods, Practices, and Terminology A 751
5.3 The welded joints of the fittings shall be finished shall apply.
in accordance with the requirements of Paragraph
7.2 The steel shall not contain any unspecified ele-
UW-35(a) of Section VIII, Division 1 of ASME Boiler
ments for the ordered grade to the extent that it then
and Pressure Vessel Code.
conforms to the requirements of another grade for which
5.4 All butt-weld tees manufactured by cold-forming that element is a specified element having a required
methods shall be liquid penetrant or magnetic particle minimum content.
784
7.3 The chemical composition of weld metal is not for the respective grade in Table 6. Exceptions to these
required to meet the same limits of the base materials; requirements are permissible when agreed upon between
however, the composition of the weld deposit shall be the purchaser and producer and specified in the order, in
such that it meets the minimum mechanical and impact that the impact test is acceptable when made at tempera-
requirements of this specification. In general, the alloy tures different from those shown in Table 6, provided
content shall be similar to that of the base metal but shall the test temperature is at least as low as the intended
exceed 6% except in the case of fittings of 9% nickel steel. service temperature, and fittings are suitably marked in
accordance with Section 17 to identify the reported test
7.4 A product analysis is optional. If a product analy-
temperature.
sis is made, the product analysis tolerances in accordance
with Specification A 29/A 29M are applicable. 9.2.2 The notched-bar impact test shall be made
in accordance with the procedure for the simple-beam,
Charpy-type test of Methods and Definitions A 370. Each
8. Tensile Properties impact test shall consist of breaking three specimens.
8.1 The tensile properties of the fittings material shall
conform to the requirements for the applicable grade of 9.3 Specimens:
material as listed in Table 3. The testing shall be per- 9.3.1 Notched-bar impact specimens shall be sim-
formed in accordance with Test Methods and Definitions ple-beam, Charpy-type A with a V-notch in accordance
A 370. with Test Methods and Definitions A 370. Standard speci-
mens 10 by 10 mm in cross section shall be used unless
8.2 At least one tension test shall be made on each heat the material to be tested is of insufficient thickness, in
of material and in the same condition of heat treatment as which case the largest obtainable standard subsize impact
the finished fittings it represents provided that the wall specimens shall be used. When the size or shape of the
thickness of the fitting and the representative sample finished fittings is insufficient to permit obtaining the
thickness do not vary more than 1⁄4 in. [6 mm]. At least smallest standard subsize impact specimens, an impact
one tension test per heat of weld metal shall be made test by the fitting manufacturer will not be required. The
after heat treatment in the same manner as the base metal. material from which the specimens are taken shall be
Results need not be reported unless Supplementary heat treated with a furnace charge in accordance with
Requirement S2 is specified. 9.4.2 or 9.4.3. Impact tests shall be made from either the
8.3 Records of the tension tests shall be certification raw material from which the fittings are made or from a
that the material of the fitting meets the tensile require- finished fitting at the option of the manufacturer.
ments of this specification. 9.3.2 Test specimens shall be obtained so that the
longitudinal axis of the specimen is parallel to the longitu-
9. Impact Test Properties dinal axis of the fitting while the axis of the “V” shall
be perpendicular to the surface. On wall thickness over
9.1 Properties:
1 in. [25 mm] the specimens shall be obtained with their
9.1.1 The notched-bar impact properties of the base longitudinal axis located 1⁄2 in. [13 mm] from the outer
metal and weld metal shall conform to the requirements surface.
of Table 4 or 5 for the applicable grade of material.
9.3.3 When testing welds, the notch of the specimen
9.1.2. Retest — When the average value of the three shall be in the welded joint and, where the diameter
specimens equals or exceeds the minimum value permit-
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785
impact test shall be made for each heat in each heat- 12. Surface Quality
treatment load. Test specimens shall be included with 12.1 Fittings supplied under this specification shall
each furnace charge. If this heat treatment is conducted be examined visually. Selected typical surface discontinu-
in continuous-type furnaces not equipped with calibrated ities shall be explored for depth. The fittings shall be free
recording pyrometers, then one test per heat shall be from surface discontinuities that penetrate more than 5%
conducted for each 5000 lb or 2550 kg (or less) of product. of the specified nominal wall thickness, except as defined
9.4.3 When heat treatment is performed in furnaces in 12.3 and 12.4, and shall have a workmanlike finish.
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controlled within a 50°F [28°C] range and equipped with 12.2 Surface discontinuities deeper than 5% of the
calibrated recording pyrometers so that records of heat specified nominal wall thickness, except as defined in
treatment are available, then one impact test from each 12.3 and 12.4, shall be removed by the manufacturer by
heat is required, provided that all other heat treatments machining or grinding to sound metal, and the repaired
are conducted at the same temperatures and within the areas shall be well faired. The wall thickness at all points
same 50°F [28°C] range as the furnace charge that con- shall be at least 871⁄2% of the specified nominal wall
tained the test specimens. thickness, and the diameters at all points shall be within
9.4.4 On fittings of welded construction, additional the specified limits.
impact tests of the same number as required in 9.4.1 or
12.3 Surface checks (fish scale) deeper than 1⁄64 in.
9.4.2 shall be made to test the weld metal.
[0.4 mm] shall be removed.
9.4.5 Specimens showing defects while being
machined or prior to testing shall be discarded, and 12.4 Mechanical marks deeper than 1⁄16 in. [1.6 mm]
replacements shall be considered as original specimens. shall be removed.
9.5 Retreatment: 12.5 When the removal of a surface discontinuity
9.5.1 If the results of impact tests conducted in reduces the wall thickness below 871⁄2% of the specified
accordance with 9.4.2 and 9.4.3 fail to conform to the nominal wall thickness at any point, the fitting shall be
test requirements specified in 9.1, that group of fittings subject to rejection or to repair as provided in 12.6.
shall be retreated and submitted for test. No group of 12.6 Repair by Welding (Base Metal):
fittings shall be retreated more than twice. 12.6.1 Repair welding, by the manufacturer, is per-
missible for parts made to dimensional standards such as
10. Hydrostatic Tests those of ANSI or equivalent standards.
10.1 Hydrostatic testing of fittings is not required by 12.6.2 Prior approval of the purchaser shall be
this specification. required to weld repair special parts made to the purchas-
10.2 All fittings shall be capable of withstanding with- er’s dimensional requirements.
out failure, leakage, or impairment of their serviceability, 12.6.3 The welding procedures, welders, and weld-
a hydrostatic test pressure equal to that prescribed for the ing operators shall be qualified in accordance with Section
specified matching pipe of equivalent material. IX of the ASME Boiler and Pressure Vessel Code.
12.6.4 The composition of the weld deposits shall
11. Dimensions be in accordance with 7.2 and in accordance with the
procedure qualification for the applicable material. Weld-
11.1 Butt-welding fittings and butt-welding short-
ing shall be accomplished with a weld procedure designed
radius elbows and returns purchased in accordance with
to produce low hydrogen in the weldment. Short circuit
this specification shall conform to the dimensions and
gas metal arc welding is permissible only with the
tolerances given in the latest revision of ANSI B16.9
approval of the purchaser.
and ANSI B16.28, respectively. Steel socket-welding and
threaded fittings purchased in accordance with this speci- 12.6.5 Unacceptable imperfections shall be
fication shall conform to the sizes, shapes, dimensions, removed by mechanical means or thermal cutting or goug-
and tolerances specified in the latest revision of ANSI ing methods. Cavities prepared for welding shall be exam-
B16.11. ined by one of the following methods to verify removal
of the imperfections:
11.2 Fittings of size or shape differing from these
standards, but meeting all other requirements of the speci- 12.6.5.1 Magnetic particle examination in accor-
fication, shall be furnished in accordance with Supple- dance with Test Method A 275 or Practice E 709.
mentary Requirement S6 only by agreement with the 12.6.5.2 Liquid penetrant examination in accor-
purchaser. dance with Practice E 165.
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12.6.6 The weld repair shall be permanently identi- 15.2 Fittings that develop defects in shop working or
fied with the welder’s stamp or symbol in accordance with application operations shall be rejected. Upon rejection,
Section IX of the ASME Boiler and Pressure Vessel Code. the manufacturer shall be notified promptly in writing.
12.6.7 Weld repair area(s) shall be blended uni-
formly to the base metal and shall be examined by the
16. Certification
same method used in 12.6.5.
16.1 When requested by the purchaser, the manufac-
12.6.8 Repair welding shall exceed neither 10% of turer shall provide a certificate of compliance to this
the surface area of the part nor 331⁄2% of the wall thickness specification. In addition, if requested to provide test
of the finished product at the location of the repair, with- reports, the manufacturer shall also provide the following
out prior approval of the purchaser. where applicable:
12.6.9 After weld repair, material shall be heat 16.1.1 Chemical analysis results, Section 7
treated in accordance with 6.1. (Table 1),
12.6.10 Tension and impact testing of representa- 16.1.2 Tensile property results, Section 8 (Table
tive deposited weld metal for each heat shall meet the 3) report yield strength and ultimate strength in ksi [MPa]
requirements of 8.2 and 9.1. and elongation in percent,
16.1.3 Impact test results, Section 9 (Tables 4
13. Radiographic Examination and 5),
13.1 All fusion-welded butt joints shall be radiograph- 16.1.4 Type heat treatment, Section 6,
ically examined throughout the entire length in accor- 16.1.5 Radiographic examination statement, Sec-
dance with Paragraph UW-51 of Section VIII, Division tion 13, and
1, of the ASME Boiler and Pressure Vessel Code. Instead
16.1.6 Any supplemental testing required by the
of radiographic examination, welds made by the manufac-
purchase order.
turer may be ultrasonically examined in accordance with
Appendix 12 of Section VIII, Division 1, of the ASME 16.2 Certification shall state whether welds have been
Boiler and Pressure Vessel Code. In general, radiography examined radiographically or ultrasonically.
or ultrasonic examination shall be performed after all 16.3 Letters of compliance and test results shall state
forming operations have been completed. Fittings made the specification number, year of issue, revision letter (if
from fusion-welded pipe need not be radiographed if the any), grade and class of the fittings.
pipe has been radiographed, provided the fitting forming
process does not materially affect the weld.
17. Product Marking
17.1 All fittings shall have the prescribed information
14. Inspection
marked on each fitting in accordance with MSS SP-25,
14.1 The manufacturer shall afford the purchaser’s latest revision.
inspector all reasonable facilities necessary to satisfy him
17.1.1 Fittings shall be marked by any method
that the material is being furnished in accordance with
which will permanently identify the fittings and not result
this specification. Mill inspection by the purchaser shall
in sharp discontinuities. Stamping, when used, shall be
not interfere unnecessarily with the manufacturer’s opera-
done with blunt-nosed continuous or blunt-nosed inter-
tions. All tests and inspections shall be made at the place
rupted dot stamps.
of manufacture, unless otherwise agreed to.
17.1.2 When agreed upon between the purchaser
14.2 Other tests, when required by agreement shall and producer, and specified in the order, the markings
be made from materials of the lots (4) covered in the order. shall be painted or stenciled on the fitting or stamped on
a metal or plastic tag which shall be securely attached to
15. Rejection and Rehearing the fitting.
15.1 Material that fails to conform to the requirements 17.2 The prescribed information for butt-welding fit-
of this specification shall be rejected. Rejection should tings shall be: the manufacturer’s name or trademark (see
be reported to the producer or supplier promptly and in Note 1), material designation or grade, schedule number
writing. In case of dissatisfaction with the results of the or nominal wall thickness designation, and the heat num-
test, the producer or supplier shall make claim for a ber or manufacturer’s heat identification. Fittings con-
rehearing. taining welds that have been ultrasonically examined
787
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instead of radiography shall be marked U after heat 17.6 Bar Coding — In addition to the requirements
identity. in 17.1, 17.2, 17.3, 17.4, and 17.5, bar coding is acceptable
as a supplemental identification method. The purchaser
NOTE 1 — For purposes of identification marking, the manufacturer is
considered the organization that certifies the piping component complies may specify in the order a specific bar coding system to
with this specification. be used. The bar coding system, if applied at the discretion
of the supplier, should be consistent with one of the
17.3 The prescribed information for threaded or
published industry standards for bar coding. If used on
socket welding fittings shall be: the manufacturer’s name
small fittings, the bar code may be applied to the box or
or trademark, material designation or grade, pressure class
a substantially applied tag.
or schedule number, and size.
17.4 When size does not permit complete marking,
identification marks shall be omitted in the reverse order
of those listed above and in accordance with MSS SP-25. 18. Keywords
17.5 The impact test temperature shall also be shown 18.1 pipe fittings; piping applications; pressure con-
if it is different from the standard test temperature speci- taining parts; pressure vessel service; temperature service
fied in Table 6, for example: WPL-6-60 or WPL3-176. applications; low
TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
A
Grade C Mn P S Si Ni Cr Mo Cu Cb V
B,C
WPL6 0.30 0.60–1.35 0.035 0.040 0.15–0.30 0.40 0.30 0.12 0.40 0.02 0.05
WPL9 0.20 0.40–1.06 0.030 0.030 ... 1.60–2.24 ... ... 0.75–1.25 ... ...
WPL3D 0.20 0.31–0.64 0.05 0.05 0.13–0.37 3.2–3.8 ... ... ... ... ...
WPL8E 0.13 0.90 0.030 0.030 0.13–0.37 8.4–9.6 ... ... ... ... ...
TABLE 2
POST-WELD HEAT TREATMENT
Metal Temperature
Grade °F °C Minimum Holding Time
A
2 in. [51 mm] thickness and over. The cooling rate shall not be less than 300°F [150°C] per hour down to a temperature of 600°F
[315°C].
788
TABLE 3
TENSILE REQUIREMENTS
Grade
Tensile strength, min ksi [MPa] 60 [415]–85 [585] 63 [435]–88 [610] 65 [450]–90 [620] 100 [690]–125 [865]
Yield strength, min ksi [MPa] 35 [240] 46 [315] 35 [240] 75 [515]
Grades
WPL6 WPL9 WPL3 WPL8
Longi- Trans- Longi- Trans- Longi- Trans- Longi- Trans-
Elongation Requirements tudinal verse tudinal verse tudinal verse tudinal verse
NOTE — The preceding table gives the computed minimum elongation value for each 1⁄32 in. [0.79 mm] decrease in wall thickness. Where
the wall thickness lies between two values above, the minimum elongation value is determined by the following equations:
Direction of Test Equations
WPL6 WPL9 WPL3 WPL8
Longitudinal E p 48t + 15.00 48t + 13.00 E p 48t + 15.00 40t + 9.50
Transverse t p 32t + 6.50 32t + 8.00 E p 32t + 10.00 ...
where:
E p elongation in 2 in. or 50 mm, %, and
t p actual thickness of specimen, in.
789
TABLE 4
CHARPY IMPACT REQUIREMENTS FOR WPL6,
WPL9, AND WPL3A
Minimum Charpy
Charpy V-Notch V-Notch
Impact Impact Value Without
Value Required for Requiring Retest
Acceptance (Average (One Specimen Only
of Three Specimens) of a Set)
Size of Specimen,
mm ft · lbf J ft · lbf J
TABLE 5
CHARPY IMPACT REQUIREMENTS FOR WPL8
Minimum Charpy
Charpy V-Notch V-Notch
Impact Impact Value Without
Value Required for Requiring Retest
Acceptance (Average (One Specimen Only
of Three Specimens) of a Set)
Size of Specimen,
mm ft · lbf J ft · lbf J
TABLE 6
IMPACT TEST TEMPERATURE
Impact Test Temperature,
Grade °F [°C]
790
These requirements shall not be considered unless specified in the order, in which event
any of the supplementary requirements specified in following sections shall be made at
the place of manufacture, unless otherwise agreed upon, at the purchaser’s expense. The
tests specified shall be witnessed by the purchaser’s inspector before shipment of material,
if so specified in the order.
S1. Product Analysis S2.2 If the results of any of the tension tests of any
lot do not conform to requirements, retests shall be made
S1.1 A product analysis shall be made from each
on additional fittings or representative test pieces of dou-
heat of base metal and, if of welded construction, from
ble the original number from the same lots, each of which
each lot number of welding material of the fittings offered
shall conform to the requirements specified.
for delivery. The analysis shall conform to the require-
ments specified in Table 2 (Note S1.1).
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S7. Repair Welding are mandatory and marking may be restricted to only
S7.1 No weld repair shall be permitted without prior such symbols or codes as are necessary to identify the
approval of the purchaser. parts with test reports.
792