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CHINESE JOURNAL OF ANALYTICAL CHEMISTRY

Volume 45, Issue 2, February 2017


Online English edition of the Chinese language journal

Cite this article as: Chin J Anal Chem, 2017, 45(2), 282-296. REVIEW

Advances in Droplet-Based Microfluidic Technology and Its


Applications
LIU Zhao-Miao*, YANG Yang, DU Yu, PANG Yan
College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China

Abstract: Micro-droplets, with the properties of small size, large surface area, high speed, high throughout, uniform size, closed
system, internal stability and etc., are widely used in the fields like drug controlled release, virus detection, synthetic of particulate
materials, catalysts and so on. The emergence and development of microfluidic technology provide a new platform for the generation
and precise manipulation of size-controlled microdroplet with different structures and functional characteristics. The fundamental
principles, generation and manipulation of droplet-based microfluidic technology were introduced in this review. Similarities and
differences of droplets’ conventional preparation methods and droplet-based microfluidic technology were compared and analyzed.
Finally, the applications of droplet-based microfluidic for the synthesis of functional materials, bio-medicine and design of food
structure were reviewed. In addition, the potential value and development direction of drop-based microfluidic were discussed and
forecasted.

Key Words: Microfluidic technology; Microdroplet; Droplet manipulation; Microchannel; Review

1 Introduction in drug delivery, biotechnology, disease protection, chemical


analysis, cell research and function materials synthesis and
Droplet microfluidic is a new technology developed in other fields[7–13].
recent years for dealing with the generation, manipulation, and Conventional methods for making microemulsion droplets
applications of droplets with the dimensions, typically, in the involved manual or mechanical agitation of multiphase
range from several micrometers to hundreds of micrometers in fluids[14], layer by layer deposition method[15,16], membrane
diameter[1–4]. Two incompatible liquids as a continuous phase emulsification[17–19] and interfacial polymerization[20–22], etc. In
and discrete phase are driven into the respective microchannel general, multistage treatments and specific emulsion
at a fixed volume flow rate in the droplets synthetic basic formulation were required, however, the shell thickness or
process. When the two streams meet in the intersection point, chamber structures inside multiple emulsion droplets were
the discrete phase thins gradually and eventually break up into troublesome to be controlled precisely. Therefore, the stability
droplets due to the shear and squeezing forces exerted by the and mechanical properties of synthetic particles, as well as
continuous phase[5,6]. Microdroplets are widely used as permeability between different substances, were severely
microreactors, which aims at achieving an array of diverse limited. In addition, the synthesized microparticles had lower
applications that varies from biochemical reactions, reagents uniform size/morphology and narrower size distributions
rapid mixing and microparticles synthesis and so on. This because the high shear forces were introduced by conventional
method generally strengthens the advantages of low methods.
consumption, automation and high-throughput on microfluidic In contrast, microfluidic technique as a new, robust droplets
chip. With the development of micro-electro-mechanical synthesis method, has the following significant advantages. (1)
system (MEMS), droplet-based microfluidic are widely used Microchannel packaging closed system has higher heat
________________________
Received 30 June 2016; accepted 9 September 2016
*Corresponding author. Email: lzm@bjut.edu.cn
This work was supported by the National Natural Science Foundation of China (No. 11572013).
Copyright © 2017, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences. Published by Elsevier Limited. All rights reserved.
DOI: 10.1016/S1872-2040(17)60994-0
LIU Zhao-Miao et al. / Chinese Journal of Analytical Chemistry, 2017, 45(2): 282–296

efficiency and mass transfer property, more stable reaction or controlling the flow rates of two immiscible liquids without
conditions and less reagent consumption which efficiently additional driving forces. Passive droplet generator technique
avoid cross-contamination and simplify the post-processing. was designed not only to provide precise control over
(2) Microfluidic devices show great flexibility in preparing parameters such as size, shape, monodispersity and
shape-controlled microdroplets having unique chemical components inside the droplets, but also to protect synthesized
compositions thanks to the excellent handling performance, droplets from outside interference and cross-contamination.
special laminar flow and interfacial characteristics of Therefore, this method was widely used to generate
microfluidic, such as interfacial polymerization, interfacial continuous droplet stream of uniform size distributions
extraction, and fusion of droplets/ multi-emulsions, etc. (3) (1%–3% dispersity). According to the difference of
Complex microfluidic system can be updated by the free microchannels’ materials and geometries, the passive droplet
combination of several single-stage microchannels, which generation methods are mainly divided into three categories as
achieves the well-defined microdroplets of narrow particle shown in Table 1.
size distribution without the introduction of external stimuli
and further purification operation. The advantages above not 2.1.1 PDMS-based microfluidic devices[31–33]
only effectively overcome the shortcomings of the
conventional methods, but also ensure the efficient packaging The main characters of polydimethylsiloxane (PDMS)- based
of active ingredient, therefore, this technique is widely used microfluidic devices are low cost, reusable and straightforward
for biomedical engineering, virus detection, chemical analysis to fabricate. PDMS device has good transparency to UV light
and food/cosmetics processing etc[23–25]. and unique elastoplastic property that make it suitable for
Droplet-based microfluidic shows that the distribution of conformal contact with glass slides and non-planar substrates.
localized flow field influencing the interface deformation is The PDMS devices, which are relatively easy to fabricate and
determined by the microchannel’s geometry configurations, also constructed into different forms, are generally used to make
liquid flow rate and other physical parameters. Simultaneously, spherical particles, multi-phase particles (Janus particles), and
the balance between viscosity force and interfacial tension is two-dimensionally extruded non-spherical particles whose
correlated to droplets’ fracture mechanism in cross-sectional shapes can be varied. However, the swelling of
microchannel[4,26–30]. However, to achieve the precise PDMS in nonpolar solvents is the major drawback hindering its
regulation on size, shape, uniformity and other factors of generality of applications. As listed in Table 1 (a–h), according
microdroplets, existing researches mainly concentrated on to the differences of channel geometries and two-phase flow
how to skillfully adjust the parameters like channel geometry, direction, five specific types of microfluidic devices are
two-phase viscosity, flow rate, wettability and interfacial currently in use for PDMS, including two-dimensionally
tension, etc. In this review, the fundamentals, generation and extruded structure[34,35], T-junction[36,37], flow-focus[38–40],
manipulation of droplet-based microfluidic technology are Co-flow[41], and Y-junction[42].
introduced, with comprehensive presentation of the
applications of droplet-based microfluidic for the synthesis of 2.1.2 Glass capillary microfluidic devices[43–45]
functional materials, bio-medicine and design of food
structure, and so on. In addition, the potential value and According to the diversity of nesting structure, capillary
development direction of drop-based microfluidic are also devices can be divided into single and multiple emulsions
discussed and forecasted. (Table 1 (i–k)). Two-phase interface behaves Plateau- Rayleigh
instability caused by surface tension under continuous phases’
2 Droplet-based microfluidic technology shear force introduced, when the dispersed phase flows into the
main channel through a glass capillary. Once two-phase
2.1 Microdroplet generation interface lost stability, the monodisperse droplets are formed.
Glass capillary devices offer a straightforward method to
Currently, the most commonly used methods for generate hollow and multi-phase particles. A drawback with the
microdroplet generation based on microfluidic can be divided glass-based devices is the high expertise required for their
into two main categories: active and passive[2,6]. In generally, fabrication as well as the lack of applicability to synthesize two
droplet generation can be driven using active methods such as dimensional extruded particles.
piezoelectric actuators, thermal systems, electric fields,
magnetic field and other external driving forces. Compared 2.1.3 Terrace-based microfluidic devices[46]
with active methods, passive droplet generation methods
benefit from the ability to increase deformation and instability The specific process of terrace-based microfluidic devices
of flow field interface for preparing monodisperse droplets is as follows: the dispersed phase flows along the
simply by adjusting microchannel dimensions and geometries microchannel to a terrace area filled with a continuous phase,
LIU Zhao-Miao et al. / Chinese Journal of Analytical Chemistry, 2017, 45(2): 282–296

and then quickly grows to be a disk-shaped droplet with a high generating stable droplets at the optimum flow ratio were also
Laplace pressure, which is thermodynamically unstable. When demonstrated by scholars[47–49].
the droplet comes to the terrace edge, it moves spontaneously Droplet-based microfluidic combined via specific curing
to a deeper region (well) and assumes a thermodynamically approaches[50,51] were used to form spherical/irregular or Janus
more favorable spherical shape (Table 1 (l)). This mechanism particles, core-shell microcapsules and various complex
results in less controllability and is not suitable for generating particles with different morphology and functional features[1–6].
microemulsion droplets with complex structure/function, so its Base on their complex structures, special morphology and
flexibility of application range is seriously limited. functional diversity, these particles were widely used in an
Polymethyl methacrylate (PMMA) and glass slides can also range of diverse applications, including the synthesis of
be used to fabricate microfluidic devices; however, their functional materials, biological sciences (such as drug
applications are much less common than PDMS and capillary delivery, cell encapsulation and micro poison filter), pharmacy,
glasses. The structure/function of microdroplets were shown electronics, environmental governance, renewable energy and
to be tuned by simply varying flow parameters and solvent other areas[4,6,7]. Figure 1 demonstrates the schematic diagrams
composition of the disperse and continuous phases, of spherical particles and composite particles with different
furthermore, better stable flow pattern characteristics for structures using microfluidic.

Table 1 Schematics of representative microfluidic devices


Name Style No. Device schematic Technique

Single-inlet,
(a)
Stop-flow
Two-dimensional
extruded structure
Multi-inlet
(b)
Stop-flow

Cross contact
(c)
T-junction
T-junction

(d) Head contact T-junction

PDMS
microfluidicdevices
(e) Parallel contact

Flow focusing

(f) Cross contact

Co-flow (g) Co-flow

Cross contact
Y-junction (h)
Y-junction

(i) Co-flow

Single emulsion droplet


structure

Capillary devices (j) Flow focusing

Multi-emulsion droplet Combined co-flow and


(k)
structure flow focusing

Shear force and extruding


Others device Terrace-based structure (l)
force
LIU Zhao-Miao et al. / Chinese Journal of Analytical Chemistry, 2017, 45(2): 282–296

Fig.1 Schematic diagrams of spherical particles and composite particles with different structures

2.2 Microdroplet manipulation sorting processes according to different attributes, etc., and
then the internal analysis of the specific droplets can be
With the development of droplet-based microfluidic, more realized.
technologies are being developed to control, manipulate, and Droplet manipulation inside microfluidic mainly involves
functionalize droplets. Once microdroplets are generated, they the following aspects[4–6,52–57] (Fig.2): (1) droplet fusion; (2)
can be precisely controlled and adjusted in either an active or droplet fission; (3) mixing of the droplet contents; and (4)
passive way according to practical demands. For instance, droplet trapping and containing arrays. In addition, the phase
parallel reactions can be expanded by splitting droplets several of the droplets can be changed through evaporation or
times in a splitting array; complex chemical reactions and polymerization during microdroplet manipulation. With the
biological experiments can be completed in the droplet fusion development of microfluidic technology, droplet manipulation
and mixing of the droplet contents with different agents; the not only provides technical support for realizing the
droplets are used as microreactors in droplet trapping and multiplexing techniques of numerous droplets and ensuring

Fig.2 Schematic diagrams of microfluidic droplet’s manipulations: (A) Droplet fusion[52,53]; (B) Droplet fission[54]; (C) Microfluidic systems for
rapid mixing[55]; (D) Droplet trapping and containing arrays[56,57]
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droplets’ wide application in large-scale complex biochemical the reagents, the SiO2 nanoparticles were synthesized and then
system, but also shows great application potential in virus were widely used to reduce dry leakage and increase dry
detection, such as microparticles synthesis, high-throughput stability. This synthesis in droplets led to a faster reaction and
drug screening and other areas. allowed drastically improved nanoparticle size uniformity
(down to 3% relative standard deviation for 350 nm size
3 Applications of droplet-based microfluidic particles) in comparison with conventional bulk synthesis
technology methods, thanks to the precise control of reagent concentrations
and reaction times offered by the microfluidic format.
3.1 Applications of droplet microfluidic in materials Yang et al[61] prepared low-density foam poly(divinylbenzene)
synthesis (PDVB) shells with diameter of 3.3–3.7 mm through the
photopolymerization using a microfluidic device. Furthermore,
With the development of droplet-based microfluidic, this they showed the systematical investigation on the influences
technology is widely used in preparing micro-scale oil-water of monomer concentrations and illumination times in the
(O/W) and water-in-oil (W/O) microemulsion droplets. By photopolymerization on the structures and properties of PDVB
substituting the type of chemical agent, plenty of shape- shells, and found that the pore volumes and the average pore
controlled microparticles are prepared including inorganics, diameters of PDVB shells decreased with the increase of
hydrogels, Janus and so on. Moreover, these particles with monomer concentrations and illumination times. It was
well-defined morphology and dimensions can be precisely believed that the systematical investigation of the
tuned by series and parallel microchannels, which pave a way photopolymerization could be beneficial for the optimization
for synthesizing complex microparticles with multiphase and of millimeter-size PDVB shells, which raised attentions for
multicomposition. the special application in laser fusion experiments or mandrels
for ICF targets.
3.1.1 Inorganic/polymer microparticles Teshima et al[62] demonstrated that by using a micro-flow-
focusing device, monodisperse spherical assemblies (SAs)
Wang et al[58] prepared Si/Al composite hollow spheres displaying various structural colors in air were prepared from
which were widely used as catalyst carrier with the co-axial a suspension containing environmentally friendly white and
microchannel in a one-step method, by which the size control black colloidal particles: monodisperse submicron-sized SiO2
and continuous operation of hollow spheres were easily colloidal particles and black magnetite colloidal particles
realized. In the experiment, the continuous phase consisted of (Fig.3). The average size and the hue of the monodisperse SAs
68% (by mass) liquid paraffin, 2% (by mass) span-85, and could be adjusted by respectively changing the concentration
30% (by mass) of trioctylamine (TOA), and the dispersed and the size of SiO2 colloidal particles presented in the
phase was Si/Al sol prepared as specific formula. The aqueous phase. Moreover, the saturation of the colors
synthesized particle size was 450–600 μm with 40–150 μm produced by the monodisperse spherical assemblies could be
holes on its surface, while particle’s size could be adjusted by altered by adding the amount of modified magnetite colloidal
the flow rate of the oil phase. Ding et al[59] synthesized TiO2 particles. The results above provided an ideal candidate of
nanoparticles using poly (acrylamide-co-acrylic acid) and structurally colored materials for future application in
polyethylene glycol/polyacrylic acid as templates and acrylic pigments and test agents.
acid as an inhibitor with similar co-axial microchannel. The
results indicated that these as-prepared TiO2 microspheres had 3.1.2 Hydrogel microparticles
a uniform size distribution and good sphericity, because
polyethylene glycol/polyacrylic acid had lower expansion rate Zhao et al[63] developed a facile microfluidic approach using
of water-absorption and higher stability of precursor solution the aqueous solution with 2.0% (wt) chitosan and 2.0% (wt)
compared with poly (acrylamide-co-acrylic acid). acetic acid as the inner fluid, and the silica sol as the middle
Wacker et al[60] formed fluorescent SiO2 nanoparticles fluid, n-octanol as the continuous flow to prepare chitosan-
(50–350 nm) with a flow focusing microfluidic system, the silica core-shell hybrid microspheres with different pore
detailed procedures were as follows: fluorescein structures by dual-coaxial capillary device. The hybrid
isothiocyanate (FITC) was coupled to ammonia propyl microspheres not only showed high mechanical intensity but
triethoxy silane (APTES) and mixed off-chip with also good adsorption properties of the heavy metal ion Cu2+
tetraethoxysilane (TEOS) to yield a fluorescent silicon due to the silica shell providing effective protection for ‒NH2.
alkoxide solution (SA). A hydrolysing mixture (HM) and SA After Cu2+ was reduced to Cu+, the hybrid microspheres also
were injected into the microfluidic chip, where they were exhibited outstanding catalytic activity in azide-alkyne
merged and converted into a stream of droplets in fluorinert cycloaddition reactions, on top of which the catalyst was easy
oil (FC-40) by a flow-focusing nozzle. After evaporation of to be recovered just through sedimentation or filtration. Wang
LIU Zhao-Miao et al. / Chinese Journal of Analytical Chemistry, 2017, 45(2): 282–296

et al[64] reported the controllable generation of gas/water/oil Pb2+ host-guest complexes. Owing to the inner magnetic core,
(G/W/O) double emulsions by making a little adjustment to the Pb2+ adsorbed microspheres could be separated from the
the dual-coaxial capillary device: injecting a smaller capillary treated solution through an external magnetic field. The
into another capillary and making the tapered orifices align prepared magnetic PNB core-shell microspheres exhibited an
where the single emulsification carries on to reduce the interesting temperature-dependent Pb2+ adsorption behavior,
distance of the two dispersion stages to a degree that the and their Pb2+ adsorption capacities decreased with increasing
interference between their flowing conditions could be the temperature, which was caused by the decrease of
eliminated. They promised that the structure of the double formation constant of B18C6Am/Pb2+ complexes. Owing to
emulsions would be tuned easily by the three phase flow rates the inner magnetic core, the Pb2+ adsorbed microspheres could
and the dimensional range of the encapsulated microbubbles be separated from the treated solution through an external
could be expanded by integrating CO2 adsorption. magnetic field. Moreover, the Pb2+ adsorbed magnetic PNB
As shown in Fig.4a and b, Liu et al[65] developed smart core-shell microspheres could be easily regenerated by simply
core-shell microspheres for selective Pb2+ adsorption and increasing the operation temperature and washing with
separation using a microfluidic approach. The magnetic deionized water.
poly(N-isopropylacrylamide-co-benzo-18-crown-6-acrylamide) Seo et al[66] directly miscibilized lipophilic, as-synthesized,
(PNB) core-shell microspheres exhibited selective and rapid hydrocarbonstabilized nanoparticles (NPs) into lipophobic
Pb2+ adsorption through the formation of stable B18C6Am/ perfluorocarbons (PFCs), using a removable cosolvent, diethyl

Fig.3 Schematics of synthesis structurally colored, monodisperse spherical assemblies (SAs) using microfluidic technology[62]. (a) Diagram of
SA preparation process; (b) Micro-flow-focusing device (MFFD) for synthesis of SA; (c) A glossy SA composed of 250 and 310 nm SiO2
colloidal particles appeared to be blue-green and red, respectively

Fig.4 Synthesis of intelligent core-shell microspheres and monodisperse scalable PFC droplets. (a) Schematic illustration of the fabrication
process of magnetic PNB core-shell microspheres and-Pb2+ adsorption and regeneration processes[65]; (b) Schematic illustration of
intelligent core-shell microspheres[65]; (c) Generation of NP-incorporated, monodisperse PFC droplets by the microfluidic device[66]; (d)
Schematic illustration of NP-incorporated, monodisperse PFC droplets[66]
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ether (DEE), which eliminated the need of the typical time- microfluidic device. Simultaneously, the flowing oligomer
consuming and expertise-specific NP surface modification steps was exposed under the controlled pulses of ultraviolet (UV)
previously required for NP incorporation into PFCs. This light and collected in the device reservoir. By designing masks
NP-DEE/PFC solution was then used to synthesize with varied features and selecting channels of differing
monodisperse, micrometer-scale, DEE infused NP-PFC heights, they synthesized the particles with several distinctive
precursor droplets in water using flow focusing microfluidic shapes, sizes and aspect ratios, as shown in Fig.5b. Other
device. After precursor microdroplet generation, the DEE scholars conducted in-depth researches on the synthesis of
cosolvent was removed by dissolution and evaporation, resulting microparticles with different structure and morphology, such
in dramatically smaller, monodisperse, NP-labeled nanodroplets as globoids[68], rods[69], donuts[77], etc.
(Fig.4c and Fig.4d), these final droplet sizes were far smaller Yang et al[78] demonstrated a simple and easy approach for the
than the minimum droplet size limit of the microfluidic system. one-step synthesis of tail-shaped Fe3O4-chitosan composite
The final droplet sizes scaled with the PFC concentrations in the particles using a micro-flow-focusing device with a mixture of
precursor microdroplets, and the quantum dots (QDs) remained chitosan solution and ferro/ferri solution (containing FeCl2
localized within the droplets after DEE was removed from the and FeCl3 in 1:2 molar ratios) as dispersed phase and
system. This method was robust and versatile, and comprised a sunflower oil as a continuous phase. After a spontaneous
platform technology for other unmodified lipophilic NPs and self-assembly water-in-oil (W/O) emulsion was obtained at
molecules to be incorporated into different types of PFC the cross-junction, ferro-chitosan droplets were dripped into a
droplets for the production of new NP-PFC hybrid agents in sodium hydroxide solution for the solidification of chitosan
medical imaging and therapy applications. droplets and the co-precipitation of both ferrous cations and
ferric cations, then the particles were collected by
3.1.3 Janus and shape controlled polymer microparticles centrifugation, and washed with distilled deionized water to
remove alkali. The synthesized iron oxide-chitosan composite
Janus particle was first coined by Yang et al[67], and quickly particles had a faster release rate and better encapsulation rate
grew as a new member in the colloidal family. Strictly of the drug than the chitosan particles and were potentially
speaking, a Janus should have areas with different chemistry, useful for biomedical applications, such as magnetic
polarity, functionalization and/or other properties with roughly responsive drug carriers, magnetic resonance imaging (MRI)
equal surface area. Recently, the term was expanded to enhancers, etc. Lin et al[79] reported the synthesis of tail-
encompass other multi-segment structures with regions of shaped alginate particles using the similar microfluidic platform
different composition co-existing in asymmetric geometries[68] combined with a sedimentation strategy. In their experiment, a
(Fig.5a), whereafter the synthesis of Janus and hybrid Janus spontaneous self-assembly water-in-oil (W/O) emulsion was
particles in microfluidic technology were extensively studied achieved at the cross-junction by using two continuous oil
by many scholars[69–75]. streams (sunflower seed oil solution) to shear the alginate
Due to the unique sizes, shapes, and aspect ratios of solution (1% Na-alginate in water), and then were dripped into
microparticles that are the key factors affecting their functions, the CaCl2 solution to undergo a progressive crosslinking
the droplet-based microfluidic technology offers many unique process. The results showed that the tail length and
advantages in the preparation of size, shape precisely microparticle size were larger when the CaCl2 concentration
controllable microparticles that do not exist in conventional was smaller. In addition, the release behaviors of ampicillin-
methods. Dendukuri et al[76] demonstrated a representative loaded tail-shaped and spherical alginate microparticles were
experiment, in which an acrylate oligomer stream (typically also compared, and it was found that the tail-shaped particle
poly (ethylene glycol) diacrylate) containing a photosensitive had a higher drug release rate than the spherical particle, and
initiator was passed through a rectangular all-PDMS this effect was more pronounced with increasing time.

Fig.5 Synthesis of Janus and different particles using microfluidic technology: (a) Illustration of common Janus particles[68]; (b) SEM images of
particles with different structures[76]
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3.1.4 Core-shell particles and microcapsules combinations. They also investigated the relationship of relative
drop size with standard parameters such as the Weber, capillary,
Goran et al[80] demonstrated a glassy microcapillay device and Reynolds numbers. An important advantage offered by this
which combined with co-flow and flow-focusing geometries device was the utilization of a robust ultra-high molecular
to generate controllable multiple emulsions. In their weight polyethylene (UHMWPE) scaffold, eliminating the need
experiments, the size-controlled droplets formed using this for glues or expensive fittings. Furthermore, the use of glass
device had either core/shell morphology or contained multiple capillaries enhanced the solvent- resistance and impermeability
internal droplets per each outer drop, and the dominant regime of microchannels, meanwhile, allowed for easy replacement of
was controlled by adjusting fluid flow rate. The microcapillay broken or clogged capillaries and rapid change of the tip sizes.
device effectively overcame the defects of PDMS-based This device could reliably and reproducibly generate nearly
microfluidic devices, such as lower chemical strength, easier monodisperse polymersomes in large amounts, with potential
swelling effect and worse functional regulation of surface applications in disease management, drug delivery, protein
properties etc. The resultant drops could subsequently be storage, flavor protection, and so on.
polymerised to produce spherical or non-spherical polymer Liu et al[83] introduced a glassy capillary device to prepare a
shells or monodisperse polymer capsules with a single or novel type of monodisperse dual magnetic and thermo-
multiple inner compartments, as well as functional vesicles responsive microcapsule with microfluidic-prepared quadruple-
containing dissolved amphiphilic molecules or particles which component (O1 + O2)/W/O double emulsions as templates.
underwent self-assembly upon solvent evaporation. This The microcapsule was composed of a thermo-responsive
technology played a significant role in the synthesis of microgel shell and an eccentric magnetic core as well as an
functional capsule materials. Polenz et al[81] continuously eccentric oil core. As shown in Fig.6, the microcapsule was
produced monodisperse polyurea microcapsules (PUMCs) developed for site-specific targeted delivery and direction-
having either aqueous or nonaqueous cores with the multiple specific controlled release of hydrophobic substances. The
emulsion drops formed by the reaction between an oil phase results showed that the poly(N-isopropylacrylamide)
containing isocyanate and aqueous phase containing amine as (PNIPAM) microgel shell of the microcapsule could protect
templates through the similar microfluidic. The thickness of the encapsulated hydrophobic drugs at temperatures lower
PUMC shell was strongly dependent on the solubility of the than the lower critical solution temperature (LCST), and
amine in the oil phase, which provided a convenient and achieved the burst release of drugs when the environmental
efficient operation mechanism for the synthesis of PUMC temperature was increased higher than LCST. The eccentric
shell with the thickness ranging from tens of nanometers to oil core provided a large inner volume for encapsulation of
several micrometers. hydrophobic drug molecules, while the eccentric magnetic core
Huang et al[82] introduced a robust and easily assembled made the microcapsule able to achieve not only magnetically-
capillary microfluidic device to produce double emulsions guided translational movement for site-specific targeting but
while utilizing fluid flows from the dripping to the jetting also magnetically-guided rotational motion for direction-
regime, generating a variety of drop sizes and encapsulation specific controlled release.

Fig.6 Synthesis of monodisperse dual magnetic and thermo-responsive microcapsule using microfluidic technology[83]. (a) Schematic illustration
of the fabrication process; (b) Schematic illustration of magnetic PNIPAM core-shell microcapsules; (c) Thermo-responsive characteristics
of magnetic PNIPAM core-shell microcapsules in deionized water
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Droplet-based microfluidic was widely used to prepare dye fluorescent particles provided an effective approach for
monodisperse core-shell microparticles and multi-chamber the detection of many analytes in clinical diagnostic, drug
microcapsules. Moreover, the particle size, morphology, screening, gene expression studies, and drug discovery etc.
monodispersity and shell thickness could be precisely Therefore, amounts of microparticles were prepared for
regulated by altering the flow rate, physical parameters and applications in biological screening and segment labelling
channel geometry, etc. However, the types of synthetic through multi-fluorescence.
microparticles using microfluidic are still relatively limited, so
far, researchers mainly focus on partial inorganic 3.2.2 Specific proteins and tissue remodeling
microspheres, all kinds of hydrogels and inorganic-organic
composite particles, which greatly limited its applications, Takimoto et al[85] prepared monodispersed submillimeter
thus the structure types and application fields of synthetic microgels (100 μm–1 mm in size) by inverse suspension
microparticles using microfluidic need to be further expanded. polymerization in W/O droplets and molecular imprinting
strategy using a microchannel for the removal of specific
3.2 Applications of droplet microfluidic in biomedical proteins. The synthesized microgels exhibited high affinity
analysis and selective binding toward human serum albumin (HSA).
Furthermore, the microgels had several important advantages,
With the development of droplet microfluidic, droplet- such as ease of synthesis, high stability, and long shelf life
based microfluidic also play an irreplaceable role in compared with conventional affinity beads using antibodies,
applications of life sciences, biomedical analysis and other which allowed for the use of these novel artificial affinity
fields, owing to the excellent operating characteristics of microgels without any antibodies. Wu et al[86] combined
microfluidic and flexible installation structure of microfluidic microfluidic technique and biosilicification strategy to prepare
systems. In particular, this technology shows significant monodisperse hybrid microcapsules with an ultrathin alginate/
advantages in the application of biological screening, segment protamine/silica (APSi) shell of about 420-nm thickness as
labelling, cell packaging, virus detection and specific proteins efficient carriers to encapsulate enzymes for rapid reaction.
or tissue remodeling, etc. The ultrathin-shelled APSi microcapsules showed excellent
reusability, storage stability and highly-efficient encapsulation
3.2.1 Biological screening and segment labelling of model actives bovine serum albumin (about 99%) during
the fabrication process.
Visaveliya et al[84] demonstrated a high throughput Yamada et al[87] demonstrated the production of cell-sized
approach for one-step synthesis of size and color-tuned collagen microparticles by means of droplet microfluidic
polytripropylene glycol diacrylate (poly-TPGDA) microparticles (Fig.8a). The synthesized microparticles would potentially be
with a broad size range down to the micron using useful as solid particulate scaffolds that were incorporated into
droplet-based microfluidic synthesis, as shown in Fig. 7a. The 3D cellular constructs to achieve the reconstitution of
size of the particles was strongly dependent upon the extracellular matrix (ECM) components, because of its ability
concentration of surfactants and flow rate ratios of both to preserve cellular functions, simplicity of operation, and
immiscible liquids. The synthetic polymer microparticles not high versatility. They also found that the ratio of the cells to
only had a broad library of size-tuned spectrum, but also particles was critical in terms of the improvement of hepatic
realized precisely adjustment of the type and concentration of functions in the composite spheroids, and hepatocyte-specific
multi-fluorophore embedded with tuned composition. Figure functions were obviously upregulated when the ratios of the
7b shows fluorescence poly-TPGDA microparticles of particles and cells were equal. Griffin et al[88] produced
different colors under the fluorescence microscope. The tracer uniform microsphere scaffold building blocks by microfluidic

Fig.7 Simultaneous size and color tuning of fluorescence labeling polymer microparticles in a single-step microfluidic synthesis[84]. (a)
Schematic of the microfluidic set-up for the synthesis of poly-TPGDA microparticles; (b) Fluorescence microscopy images of different
dye-doped fluorescent poly-TPGDA microparticles at different emission wavelengths
LIU Zhao-Miao et al. / Chinese Journal of Analytical Chemistry, 2017, 45(2): 282–296

Fig.8 Microfluidic technology to achieve tissue remodeling[87]. (a) Schematic illustration showing the microfluidic process for producing
collagen microparticles[87] ; (b) Microfluidic generation of microsphere hydrogel building blocks for the creation of microporous annealed
particle (MAP) scaffolds[88]

technique to improve tissue regeneration, organ-on-a-chip fluoresced in the presence of replicated target viruses, and
methods, as well as stimulating clinical research and quantified using a custom-built high-throughput drop reader to
applications in wound healing (Fig.8b). In their experiment, determine the number of viral infections. They also compared
the chemical and physical properties of the scaffold were their results with the conventional plaque- based infectivity
tailored through microfluidic fabrication, and the assay and further demonstrated the utility of this technique by
microporosity of the scaffold was modulated by the size of determining the effectiveness of a viral neutralizing antibody.
building blocks, which were precisely controlled by the flow Moreover, this technique was also adapted to measuring the
rate and geometry of the microfluidic device. infectivity of other pathogens, such as bacteria and fungi.
Compared with traditional bioanalytical method,
3.2.3 Cell encapsulation and virus detection microfluidic technology is easy to integrate design, by which
microfluidic is not only build a better simulation environment
Akbari et al[89] developed an improved internal gelation for the growth of liver cells in vitro platform, complete
approach combined microfluidic method to encapsulate single quantitative detection and analysis, but also provides a new
mammalian cells in monodisperse alginate microbeads as approach for the positioning, handling and observing of living
small as 26 µm in diameter and at rates of up to 1 kHz with cells. However, most of the research works were directed
high cell viability. Moreover, the cells were functional and against a single microchannel structure at this stage, which
continued to grow inside the microparticles. The cell damage cause lower utilization rate and more inefficiency of
resulting from contact with calcium carbonate nanoparticles as microfluidic devices for preparing microdroplets/
gelation reagents was eliminated by employing a co-flow microparticles. To complete mass production of morphology
microfluidic device, and the cell exposure to low pH was and size-controlled microdroplets/microparticles, which are
minimized by a chemically balanced off-chip gelation step. widely used in bioscience and disease treatment, more about
Hu et al[90] developed an approach by which different cell cutting manufacturing costs, improving synthetic efficiency
types were stained with different fluorescent dyes. Subsequent need further in-depth research.
to encapsulation into droplets, the resulting emulsion was
injected into a very compact sorting device allowing for 3.3 Applications of droplet microfluidic in food
analysis at high magnification and fixation of the cells close to processing
the focal plane. By applying dual-color sorting, this technique
not only enabled the specific collection and analysis of By means of droplet-based microfluidic, more elaborated
droplets with exactly two different cells, but also paved the food structures were designed including microemulsions,
way for a variety of cell-based assays in droplets. microparticles, self-assemblies and microcapsules with one or
As shown in Fig.9, Tao et al[91] developed a drop-based more cores inside. They were not only used to fabricate low-
culture-free microfluidic method for rapid, low-cost and highly fat foods, modify the texture and flavor perception in a food
accurate targeted detection of viral infectivity by combining the product and avoid oxidation of bioactive compounds, but also
advantages of plaque-based assay and real-time quantitative played a significant role in effective encapsulation and
polymerase chain reaction (qPCR). Both replication and controlled releasing of the active/functional compounds to
detection of single infectious viruses were undergone in prevent from interference of internal enzymes and other
microdroplets to ensure the reliability of a single infection event. gastrointestinal adverse conditions (such as ions concentration
They coencapsulated single infectious viruses with host cells and pH, etc.)[92]. Therefore, in food industry, this technology
into a large number of picoliter-sized drops and incubated them provides an effective method for synthesizing complex
for the duration of one viral replication cycle. The drops were microemulsions/microparticles at well-defined morphology
then combined with a gene-specific PCR cocktail that and dimensions which can be precisely adjusted.
LIU Zhao-Miao et al. / Chinese Journal of Analytical Chemistry, 2017, 45(2): 282–296

Fig.9 Workflow of drop-based viral infectivity assay[91]. (a) Schematic description of the assay; (b) viruses (V) and host cells (C) are
co-encapsulated in oil (O) using a microfluidic drop-making device; (c) an image of the resulting drops showing that each contain about
1‒2 cells; (d) after incubation, drops are re-injected into the“split and inject” device; (e) after off-chip in-drop amplification the drops
remain monodisperse (left), those containing viral amplicons fluoresce at 520 nm (middle) and those containing tracer Rhodamine
fluorescence at 586 nm (right); (f) the drops are re-injected into a microfluidic drop reader device. All scale bars are 100 μm

3.3.1 Microemulsion droplets production of a double emulsion with two different


compositions in the internal phase was performed using a
Microemulsion droplets play an important role in food cross-junction geometry in the first step. Abate et al[97]
industry[92–94], such as mayonnaise and dressings produced in presented a simple system to form monodisperse high-order
the form of oil-in-water (O/W) emulsions, or butter, margarine double, triple and up to indefinitely order emulsions in
and yogurts etc. synthesized with water-in-oil (W/O) sequential cross-junction along a microchannel by alternating
emulsions. Currently, conventional methods of emulsification, wettability between the junctions (Fig.10b), they also
such as highpressure homogenizers, high-speed mixers, etc, adjusted the morphology and structure of emulsions by
do not allow a precise control in the particle size distribution, controlling the flow pattern. This method was especially
resulting in highly polydisperse emulsions. Furthermore, in useful in breaking up viscoelastic fluids, which normally did
order to accelerate the breakup of droplets, high shear stress is not detach droplets easily, however, the precise modification
applied in the system, which can cause proteins denaturation, of junctions’ wettability to ensure the efficient packaging of
degradation or loss of activity in thermo- or shear-sensible hydrophilic/hydrophobic phases would obviously increase the
compounds. However, microfluidic, as an alternative difficulty of microfluidic system’s processing. Therefore,
technology, not only can be applied to the production of glassy capillary microfluidic system was more widely used to
highly monodisperse microemulsion droplets or microparticles produce core-shell emulsions with controlled thickness and
in the range from tens to hundreds of micrometers, but also be multiple emulsions with different numbers or compositions of
employed in vehicles for bioactive compounds. internal droplets[98,99].
Okushima et al[96] demonstrated a novel method for
preparing monodisperse W/O/W double emulsions using a 3.3.2 Microparticles
two-step method of droplet formation with two successive
T-junctions (Fig.10a). The desired number of internal Microparticles of several to hundreds of micrometers can be
droplets in larger drops was adjusted by altering the breakup generated based on the solidification of droplets of single or
rates of internal and external droplets. Moreover, the multiple emulsions through microfluidic[100]. Generally, the

Fig.10 Synthesis of microemulsion droplets using microfluidic technology. (a) Basic concept for preparing double emulsions (W/O/W) using
T-shaped microchannels[96]; (b) Drop maker arrays used to produce multiple emulsions with controlled order[97]
LIU Zhao-Miao et al. / Chinese Journal of Analytical Chemistry, 2017, 45(2): 282–296

microparticles have more narrow particle size distribution and active ingredients, as well as preparing structure-sensitive
more uniform mechanical properties[101]. The solidification of food material, and so on.
the droplets increases the system stability and protects the
compound from external agents (oxygen, light and reacting 4 Conclusions
environment, etc.). Moreover, the release of the compound in
the target site can be achieved by the exposition of the This review provided a comprehensive droplet-based
microparticle in a specific condition (temperature, pH and microfluidic fundamentals, droplet generation and droplet
presence of enzymes, etc.). manipulations. The similarities and differences of droplets’
Shintaku et al[102] developed a novel microfluidic device for conventional preparation methods and droplet-based
the cell encapsulation and the hydrogel-beads production microfluidic technology were compared and analyzed. The
using W/O (water in oil) in a microchannel (Fig.11a). The applications of droplet-based microfluidic for the synthesis of
gelation was completed through the droplets coalescence functional materials, bio-medicine and design of food structure
based on the collision of a droplet containing the biopolymer were also discussed as a showcase of their wide rang
solution with another droplet containing the cross-linking ion. applications. The main conclusions are as follows: (1)
In this method, the continuous oil phase did not use any Droplet-based microfluidic technology has dimensional scaling
surfactant, because the coalescence of the droplets was benefits that have enabled precise control, easy operation and
desirable. One of the disadvantages of this method was the rapid extension of fluids in the droplet reactors. The advantages
difficulty in producing well-defined and homogeneous of droplet microfluidic systems effectively overcome the
microbeads if the gelation occurred before the stabilization of shortcomings of the conventional methods, and have been
the droplet after the coalescence, resulting in higher particle widely used to produce microdroplets with excellent control of
size polydispersity and larger deformation coefficient. Ren et size, composition, and morphology, as well as size distribution.
al[103] prepared O/W/O double emulsion templates with In addition, this technology makes it possible to synthesis
microfluidic technology, and then added a crosslinking agent multi-emulsion droplets or composite microparticles with
aqueous solution to the downstream after the droplets specific structure morphology and functional properties. (2)
formation, so the biopolymers reacted with the crosslinking Droplet-based microfluidic technology exhibits great
ion at the interface of the oil and aqueous stream to obtain application prospects in the fields of functional materials
monodisperse alginate microcapsules with oil cores (Fig.11b). synthesis, biomedical engineering, food processing, and so on.
When droplet-based microfluidic is used in food processing, To further promote the technological innovation and industrial
the whole operation is under strict laminar flow conditions, so applications in drug delivery, cell encapsulation, to chemical
it’s very suitable for precise regulation of the whole flow analysis, disease treatment, etc., the detailed mechanics, flow
process. However, the current study mainly focuses on the characteristics and other theories of droplets’ formation and
design and regulation of the synthetic particle size, solidification need to be deeply studied. (3) Droplet-based
morphology, monodispersity and internal chamber structure, microfluidic technology is still in an infantile stage, the
etc. While the mechanics theory, flow regularity, reaction adjustable range of synthesized microdroplets/microparticles
mechanism of two-phase interface and mass-transport and with various sizes, shapes, compositions, size distributions and
heat-transport properties, etc, involved in the preparation functional characteristics still cannot fully meet the needs of
process of microemlsions/microparticles still need to be practical applications. Therefore, further research is also needed
further studied. In addition, further in-depth research about to find novel methods that are more economical, environmental
droplet-based microfluidic technology need to be developed to and suitable to be industrialized to achieve continuous or batch
meet the applications for designing structures in the food preparation of multi-emulsion droplets or microparticles with
industry, controlled encapsulating and releasing of biological complex structures and functions at lower prices.

Fig.11 Synthesis of microparticles using microfluidic technology. (a) Schematic of microfluidic device to produce hydrogel-beads containing
living cells[102]; (b) Schematic illustration of the capillary microfluidic device for fabricating monodisperse alginate microcapsules with
oil core[103]
LIU Zhao-Miao et al. / Chinese Journal of Analytical Chemistry, 2017, 45(2): 282–296

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