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Lightning & Overvoltage

Protection
By

Hans Slagter & Veiko Raab

© 2009 DEHN + SÖHNE / protected by ISO 16016


DEHN + SÖHNE GmbH + Co.KG
Head Quarters in Neumarkt / Germany

© 2009 DEHN + SÖHNE / protected by ISO 16016


DEHN Product Range
External Lightning Protection
Lightning
Protection

Equipotential
Bonding

Earthing

© 2009 DEHN + SÖHNE / protected by ISO 16016


DEHN Product Range
Surge Protection

Red/Line

Yellow/Line

© 2009 DEHN + SÖHNE / protected by ISO 16016


DEHN Product Range
Safety Equipment
Earthing and
Short-
circuiting
Devices

Voltage Switching
Detectors Rods
Phase
Comparators

© 2009 DEHN + SÖHNE / protected by ISO 16016


Lightning current laboratory of DEHN + SÖHNE

© 2009 DEHN + SÖHNE / protected by ISO 16016


Duty cycle testing of SPDs
50 Hz Power transformer 100 kA (8/20 µs) Impulse generator

Fuse

Test voltage V SPD


from 60 V
to 1200 V AC
A

Test current
50 kARMS

© 2009 DEHN + SÖHNE / protected by ISO 16016


System Tests
Lightning current tests of wind turbine bearings
Test arrangement for lightning current testing of wind turbine bearing

Impuls current generator


200 kA 10/350 µs
Bearing of
wind turbine

© 2009 DEHN + SÖHNE / protected by ISO 16016


Current National and International
Standardisation

© 2009 DEHN + SÖHNE / protected by ISO 16016


IEC Previous Standards Lightning Protection
IEC Date of Title
Publication
IEC 61024 Protection of structures against lightning
IEC 61024-1 1990-03 Part 1: General principle
Ed.1.0
IEC 61024-1 2000-03-10 Part 1: General principles
Ed.2.0

IEC 61024-1-1 1993-08-01 Section 1: Guide A - Selection of protection levels for


Ed.1.0 lightning protection systems

IEC 61024-1-2 1998-05-08 Section 2: Guide B - Design, installation, maintenance


Ed.1.0 and inspection of lightning protection systems

IEC 61312 Protection against lightning electromagnetic


impulse (LEMP)
IEC 61312-1 1995-02 Part 1: General principles
IEC 61312-2 TS 1999-08 Part 2: Shielding of structures, bonding inside
Ed.1.0 structures and earthing
IEC 61312-3 TS 2000-07 Part 3: Requirements of surge protective devices
Ed.1.0 (SPDs)
IEC 61312-3/A1 2000-03 Part 3: Requirements of surge protective devices.
TS Amendment 1: Coordination of SPD within existing
structures

© 2009 DEHN + SÖHNE / protected by ISO 16016 08.08.02 / 877_1a


IEC Previous Standards Lightning Protection
IEC Date of Title
Publication

IEC 61312-4 TR 1998-09-11 Part 4: Protection of equipment in existing structures


Ed. 1.0

IEC 61312-5 TS 2000-03-10 Part 5: Application Guide


Ed.1.0

IEC 61662 Assessment of the risk of damage due to lightning

IEC 61662 TR 1995-04 Assessment of the risk of damage due to lightning


ED.1.0

IEC 61662/A1 TR 1996-05 Amendment 1: Assessment of the risk of damage


Ed.1.0 due to lightning

IEC 61662 2000-05-12 Risk of damage due to lightning


Ed.2.0

IEC 61819 TR 2000-01-07 Test parameters simulating the effects of lightning


Ed.1.0 protection systems (L.P.S.) components

Issue: February 2003


© 2009 DEHN + SÖHNE / protected by ISO 16016 08.08.02 / 877e_1b
IEC Previous Standards Lightning Protection
IEC Date of Title
Publication

IEC 61663 Lightning protection - Telecommunication lines

IEC 61663-1 1999-07 Part 1: Fibre optic installations


Ed.1.0

IEC 61663-2 2001-03 Part 2: Lines using metallic conductors


Ed.1.0

IEC 61400 Wind turbine generator systems

IEC 61400-24 2000-06 Part 24: Lightning Protection

IS: International Standard


CD: Committee Draft
CDV: Committee Draft for Voting

TR: Technical Report


TS: Technical Specification

© 2009 DEHN + SÖHNE / protected by ISO 16016 08.08.02 / 877e_1c


The IEC Standards
IEC62305-1
IEC 62305-1
GeneralPrinciples
General Principles

IEC62305-2
IEC 62305-2
RiskAnalyses
Risk Analyses

IEC62305-3
IEC 62305-3 IEC62305-4
IEC 62305-4
Physicaldamage
Physical damage Electrical-and
Electrical- and
andlife
and lifehazard
hazard electronicsystems
electronic systems

© 2009 DEHN + SÖHNE / protected by ISO 16016


Other applicable IEC lightning protection standards

IEC 61643-1 Surge protective devices connected to low-voltage power distribution


system – Part 1: Performance requirements and testing methods

IEC 61643-12 Surge protective devices connected to low-voltage power distribution


system – Part 12: Selection and application principles

IEC 61643-21 Surge protective devices connected to telecommunications and


signalling networks – Part 21: Performance requirements and testing
methods

IEC 61643-22 Surge protective devices connected to telecommunications and


signalling networks– Part 22: Selection and application principles

© 2009 DEHN + SÖHNE / protected by ISO 16016


Other applicable IEC lightning protection standards

IEC 60364-4-44 Electrical installations of buildings – Part 4-44: Protection for


safety – Protection against voltage disturbances and
electromagnetic disturbances

IEC 60364-5-54 Electrical installation of buildings - Part 5-54: Selection and


erection of electrical equipment – Earthing arrangements,
protective conductors and protective bonding conductors

© 2009 DEHN + SÖHNE / protected by ISO 16016


IEC 60664 – 1 Ed 1.2:2002
Table 1 – Rated impulse voltage for equipment energized
directly from the low-voltage mains
Voltage line to
Rate impulse voltage
Nominal voltage of supply neutral derived
system based on IEC 60038 from nominal
voltage a.c. Or d.c. Overvoltage category
Up to and
Three phase Single phase including I II III IV
V
50 330 500 800 1500
100 500 800 1500 2500
230/400
277/480 150 800 1500 2500 4000
120-240
400/690
300 1500 2500 4000 6000
1000
600 2500 4000 6000 8000
1000 4000 6000 8000 12000
© 2009 DEHN + SÖHNE / protected by ISO 16016
ISBN 978-0-626-21062-5
SANS 10313:2008
Edition 3

SOUTH AFRICAN NATIONAL STANDARD

Protection against lightning — Physical


damage to structures and life hazard

WARNING — Can only be used


in conjunction with
SANS 62305 series.

Published by Standards South Africa


1 dr lategan road groenkloof * private bag x191 pretoria 0001
tel: 012 428 7911 fax: 012 344 1568 international code + 27 12
www.stansa.co.za
 Standards South Africa

© 2009 DEHN + SÖHNE / protected by ISO 16016


AS/NZS 1768:2007

In AS/NZS 1768:2007 Continuous reference is made to IEC TC 81


© 2009 DEHN + SÖHNE / protected by ISO 16016
AS/NZS 3000:2007

© 2009 DEHN + SÖHNE / protected by ISO 16016


AS/NZS 3000:2007

IEC 60364 Electrical installations of


buildings

© 2009 DEHN + SÖHNE / protected by ISO 16016


IEC 60364-4-44
Rated Impulse withstand voltage of equipment

1 2 3

Overvoltage Impulse withstand


Category Equipment Voltage - kV

I Appliances 1.5

II Equipment supplied from fixed installations 2.5

III Equipment in fixed installations 4.0

IV Origin of installation 6.0

© 2009 DEHN + SÖHNE / protected by ISO 16016


Contents
AS/NZS 1768:2007

Section 1 Scope and general


Section 2 Assessment and management of risk due to lightning –
analyses of need for protection
Section 3 Precautions for personal safety
Section 4 Protection of structures
Section 5 Protection of persons and equipment within buildings
Section 6 Protection of miscellaneous structures and property
Section 7 Protection of structures with explosive or highly flammable
contents
Section 8 Installation and maintenance practice
Appendices

© 2009 DEHN + SÖHNE / protected by ISO 16016


Section 1 – 1.5 Definitions
AS/NZS 1768:2007
Air terminal – A vertical or horizontal conductor of an LPS, positioned
so as to intercept a lightning discharge, which establishes a zone of
protection.
Bond conductor – A conductor intended to provide electrical
connection between the LPS and other metalwork and between various
metal parts of a structure or between earthing systems.
Down conductor - A conductor that connects an air terminal network
with an earth termination
Earth termination – That part of an LPS intended to discharge lightning
currents into the general mass of the earth.
Surge Protection device (SPD) – A devices that is intended to mitigate
surge overvoltage's and over currents

© 2009 DEHN + SÖHNE / protected by ISO 16016


Section 1 – 1.5 Definitions
AS/NZS 1768:2007

LPS (LPS Type I to IV) – Complete system used to reduce the danger of
physical damages and injuries due to direct flashes to the structure. It consists
of both external and internal LPS and is defined as a set of construction rules,
based on corresponding protection level.
Lightning protection zone (LPZ) – With respect to the lightning threat, a zone
may be defined, inside of which is sensitive equipment. Extra protection is
applied at the zone boundary to minimize the risk of damage to equipment
inside the zone
Protection level (I to IV) – Four protection levels of lightning protection. For
each protection level, a set of maximum (sizing criteria) and minimum
(interception criteria) lightning current parameters is fixed, together with the
corresponding rolling sphere radius.

© 2009 DEHN + SÖHNE / protected by ISO 16016


Table 4.1 Protection Level
AS/NZS 1768:2007

Protection level Interception Sizing LPS


efficiency efficiency efficiency
PL ?I ?S ?
I 0.99 0.99 0.98
II 0.97 0.98 0.95
III 0.91 0.97 0.90
IV 0.84 0.97 0.80

Each is determined independently by;-


•the minimum lightning current (I, kA)
•the charge (Q, C)
•The current steepness di , (kA/µs)
dt

© 2009 DEHN + SÖHNE / protected by ISO 16016


Section 2 :
Assessment and management of risk due to lightning
– Analyses of need for protection

© 2009 DEHN + SÖHNE / protected by ISO 16016


2.2 Scope:
AS/NZS 1768:2007

This Section is applicable to the management of risk caused by


lightning discharges to earth.
Its purpose is to provide a procedure to evaluate

•The Risk of Damage “ R”


•Acceptable or Tolerable Risk of Damage “ Ra“
•Reduce the Risk to equal or below the Tolerable Risk
•Calculate the Sum of all Risks “ Rx”

© 2009 DEHN + SÖHNE / protected by ISO 16016 13.06.07 / S6050e


2.3.2 Types of risk due to lightning
AS/NZS 1768:2007

The risk R is the value of a probable average annual loss due to lightning.
For each type of loss which may appear in a structure or in a service, the
relevant risk shall be evaluated.

The risks to be evaluated in a structure may be as follows:


– R1: Risk of loss of human life
– R2: Risk of loss of service to the public
NOTE: Only applicable to structures involved in the provision of public services (e.g.
Water, electricity, gas, telecommunications, rail)

– R3: Risk of loss of cultural heritage


– R4: Risk of loss of economic value

© 2009 DEHN + SÖHNE / protected by ISO 16016 13.06.07 / S6053e


2.3.3 Tolerable values of risk Ra
AS/NZS 1768:2007

Representative values of tolerable risk Ra where lightning flashes


involve loss of human life or loss of social or cultural values are;

Types of loss Ra (1/year)

Loss of human life or permanent injuries (L1) 10-5

Loss of service to the public (L2) 10-3

Loss of cultural heritage (L3) 10-3

Table 2.2 – Typical values of tolerable risk Ra

© 2009 DEHN + SÖHNE / protected by ISO 16016 13.06.07 / S6161e


Lightning equipotential bonding

Separation distance

Earth-termination system

Down-conductor system

Air-termination system

© 2009 DEHN + SÖHNE / protected by ISO 16016


Table 2 – Maximum values of rolling sphere radius, mesh size and
protective angle corresponding to the classes of LPS

Class of Rolling Protective angle method α° Mesh


LPS sphere size W
radius α ° 80 (m)
r 70
60
50
I 20 5x5
40
30
II 30 10 x 10
20
10
I II III IV
III 45 15 x 15
0
0 2 10 20 30 40 50 60
IV 60 H(m) 20 x 20

r
α°
H : Height of the air-termination system above ground H Protection zone
r : Radius of the “ rolling sphere“
α : Protective angle

© 2009 DEHN + SÖHNE / protected by ISO 16016


Methods for positioning of air termination systems of
high buildings

© 2009 DEHN + SÖHNE / protected by ISO 16016


Application of Rolling Sphere to identify strike points

Sphere Dia.
according to PL

Exposed strike
points/area

© 2009 DEHN + SÖHNE / protected by ISO 16016


LPS design of a PV installation on a flat roof
IEC 62305-3

Air-termination system
L1 PV modules
L2
L3
PEN

DG PV ... SCP (FM)

SDB SDB DG PV ... SCP (FM)


1 2
DC
AC Inverter
MDB
EB

© 2009 DEHN + SÖHNE / protected by ISO 16016


Separation distants “ S“ on a PV installation

© 2009 DEHN + SÖHNE / protected by ISO 16016


Design of the air-termination system
IEC 62305-3

Separation distance
s Radius of the rolling Air-termination rod
sphere depending on
r the class of LPS Protective angle
α

Shadow line
15°

© 2009 DEHN + SÖHNE / protected by ISO 16016


Kindergarden Hanselmannstraße
Gymnasium

Reference: Reinhard Schüngel, Blitzschutz - Beratungs - Büro

© 2009 DEHN + SÖHNE / protected by ISO 16016


Connection of roof superstructures
Natural LPS - Parapet wall metal coping
Connection via
Direct connection isolating spark gap

DC lines

Inverter
AC
DC
CPU TB
EB

© 2009 DEHN + SÖHNE / protected by ISO 16016


Air-termination system
for smaller electric roof installations
Protection of the roof-mounted fan by
means of an air-termination rod
ao according to:
s IEC 62305-3 : 2006 Subsection 5.2.2
Protective angle a according to Table
2

Connection of the roof-mounted fan


via spark gap

Direct connection of a roof-mounted


fan

© 2009 DEHN + SÖHNE / protected by ISO 16016


Internal Lightning Protection System

© 2009 DEHN + SÖHNE / protected by ISO 16016 Surge Protection June 2008
6.1 General

IEC 62305-3

The internal LPS shall avoid the occurrence of dangerous sparking within the
structure to be protected due to lightning currents flowing in the external LPS or in
other conductive parts of the structure.
Dangerous sparking may occur between the external LPS and other components
such as;
v The metal installations
v The internal systems
v The external conductive parts and lines connected to the structure
Dangerous sparking between different parts can be avoided by means of;
v Equipotential bonding in accordance with 6.2, or
v Electrical insulation between the parts in accordance with 6.3

© 2009 DEHN + SÖHNE / protected by ISO 16016


4.1 Scope of section
AS/NZS 1768: 2007
This Section sets out recommendations for installation practices and for the selection
of equipment to prevent or to minimize damage or injury that may be caused by a
lightning discharge. The recommendations apply generally to the protection of
structures using LPSs comprising
• air terminals,
• down conductors,
• equipotential bonding and
• earth terminations.
If, after completing the LPS risk assessment, it is evident that surge protection is
required to protect internal systems within the building and services at entry to the
buildings then the requirements of Section 5 shall be applied.

© 2009 DEHN + SÖHNE / protected by ISO 16016 Surge Protection June 2008
Lightning Equipotential Bonding according to LPZ

© 2009 DEHN + SÖHNE / protected by ISO 16016 Surge Protection June 2008
4. Design and installation of a LEMP protection measures system
(LPMS)

IEC 62305-4

Electrical and electronic systems are subject to damage from the lightning
electromagnetic imuplse (LEMP). Therefore LEMP protection measures need to
be provided to avoid failure of internal systems.

Protection against LEMP is based on the lightning protection zone (LPZ) concept: the
volume containing the systems to be protected shall be divided into LPZ.

Successive zones are characterised by significant changes in the LEMP severity

© 2009 DEHN + SÖHNE / protected by ISO 16016


4.2 Lightning protection zones (LPZ)
IEC 62305-4
With respect to lightning threat, the following LPZ are defined

Outer Zones

LPZ 0 Zone where the threat is due to the unattenuated lightning electromagnetic
field and where the internal systems may be subjected to full or partial lightning
surge currents. LPZ 0 is divided into:

LPZ 0A zone where the threat is due to the direct lightning flash and the full lightning
electromagnetic field. The internal systems may be subjected to full lightning surge
currents (Iimp 10/350 µs wave shape)

LPZ 0B zone protected against direct lightning flashes but where the threat is the full
lightning electromagnetic field. The internal systems may be subjected to partial
lightning surge currents. (In 8/20 µs wave shape)
© 2009 DEHN + SÖHNE / protected by ISO 16016 Surge Protection June 2008
4.2 Lightning protection zones (LPZ)
IEC 62305-4
Inner Zones: (protection against direct lightning flashes)

LPZ 1 Zone where the surge current is limited by current sharing and by SPDs at the
boundary. Spatial shielding may attenuate the lightning electromagnetic field.

LPZ 2....n Zone where the surge current may be further limited by current
sharing and by additional SPDs at the boundary. Additional spatial shielding may
be used to further attenuate the lightning electromagnetic field.

© 2009 DEHN + SÖHNE / protected by ISO 16016 Surge Protection June 2008
LPZ : Lightning Protection Zone Concept

LPZ 0 LPZ 1 LPZ 2 LPZ 3

© 2009 DEHN + SÖHNE / protected by ISO 16016


LPZ : Lightning Protection Zone Concept

IEC 62305-4

Transition from LPZ 0A to LPZ 1


•Services between LPZ 0A and LPZ 1 carry substantial lightning
•At the interface between LPZ 0A and LPZ 1, Class I lightning current SPDs are
required. (Primary SPDs AS/NZS 1768:2007)

Transition from LPZ 0B to LPZ 1


•In LPZ 0B, electromagnetic fields caused by lightning currents are dominant. A
direct stroke is excluded (Secondary SPDs AS/NZS 1768:2007)

© 2009 DEHN + SÖHNE / protected by ISO 16016


LPZ : Lightning Protection Zone Concept

LPZ
LPZ 00AA BTS antenna
Feeder cable

PP radio

Rolling Sphere LPZ


LPZ 00BB
R = 20 m

GPS

Information Technology System 1


2
LPZ
LPZ 11 3

Power Supply System Base Station

© 2009 DEHN + SÖHNE / protected by ISO 16016


2243e 2243e.ppt / 14.09.00 / ESC
ELIMINATING SOME CONFUSION

Ø In 99% of all cases conducting services traverse from LPZ 0A


through LPZ 0B to get to LPZ 1

Ø In very few cases will conducting services only traverse from


LPZ 0B to LPZ 1

© 2009 DEHN + SÖHNE / protected by ISO 16016


Example of – Transition from LPZ 0B to LPZ 1

LPZ 0AA
LPZ 0AA
Boundry bonding
bar 1 between LPZ LPZ 0BB
0B and LPZ 1

Equipment casing, LPZ 1 Boundry bonding


LPZ 0BB sepresenting shield 2 bar 1 between LPZ
0A, 0B and LPZ 1
LPZ 2 Local bonding bar 2
between boundary
LPZ 1 and LPZ 2

Bonding cable of Shield 2 Cables


Cables
Earth Termination
System
© 2009 DEHN + SÖHNE / protected by ISO 16016
What do we need to Know about SPDs

- TYPE
- CLASS
- kA Rating
- Wave Shape
- Co-ordination

© 2009 DEHN + SÖHNE / protected by ISO 16016


The TYPE of SPD ?

There are basically TWO types of SPDs

Lightning Current Arrester (Primary protection AS/NZS 1768:2007)

Lightning Overvoltage Arrester (Secondary protection AS/NZS 1768:2007)

© 2009 DEHN + SÖHNE / protected by ISO 16016


The Minimum SPD kA Ratings ?

© 2009 DEHN + SÖHNE / protected by ISO 16016


Minimum Requirements Class I - Type SPD

IEC 60364-5.53

# ... the value of Iimp for SPD‘s connected between


Phase and Neutral shall not be less than 12.5 kA (10/350)

# ... for SPD‘s connected between


Neutral and PE - Iimp shall not be less than 25 kA (10/350)
and 50 kA (10/350) for Three Phase systems

© 2009 DEHN + SÖHNE / protected by ISO 16016


Minimum Requirements Class II - Type SPD

IEC 60364-5.53

# ... the value of Isn for SPD‘s connected between


Phase and Neutral shall not be less than 5 kA (8/20)

# ... for SPD‘s connected between


Neutral and PE - Isn shall not be less than 10 kA (8/20)
and 20 kA (8/20) for Three Phase systems

Ref: IEC 60364-5-534


© 2009 DEHN + SÖHNE / protected by ISO 16016
The WAVE SHAPES ?

Class I the Wave Shape is 10/350 micro seconds (µs)


Class II the Wave Shape is 8/20 micro seconds (µs)

Class III the Wave Shape is 8/20 micro seconds (µs)

© 2009 DEHN + SÖHNE / protected by ISO 16016


Section 5 Protection of persons and equipment within
buildings : AS/NZS 1768:2007

5.2 Need for protection ...........Installation of protective measures,


including primary and/or secondary SPDs on services, depends on many
factors which may be included in an appropriate risk management.

5.6.3.7 Application of SPDs.

(b) SPD location - The most effective way of providing effective surge
protection for a facility is to provide SPDs at the building service point-of
– entry (known as primary protection), and then, if necessary, to provide
additional surge protection within the building closer to the equipment to be
protected (known as secondary protection)

© 2009 DEHN + SÖHNE / protected by ISO 16016


Section 5 Protection of persons and equipment within
buildings : AS/NZS 1768:2007
5.6.3.7 Application of SPDs.

(c) Surge ratings – (iii)...........While table 5.1 gives a surge rating for SPDs in
the case (Category C3) using the 8/20 µs wave shape, it should be
acknowledged that the IEC standards make reference to a 10/350 µs wave
shape for this use in this case, and the symbol given to the current rating
using this wave shape Iimp ..............

Given this discussion for a.c. Power system SPDs, the following surge current
ratings are recommended, where the surge rating is the Imax or single shot 8/20
µs value, and apply for each SPD from the phase to neutral conductors.

© 2009 DEHN + SÖHNE / protected by ISO 16016


Table 5.1 : AS/NZS 1768:2007

Category SPD Location Imax rating


(8/20µs)
A Long final sub-circuits and electricity supply outlets 3 -10 kA
B Major sub-mains, short final sub-circuits and load centres 10 – 40 kA
C1 Service entrance, other than below 40 kA
C2 Service entrance, building fed by long overhead service lines, 40 – 100 kA
or is a large industrial or commercial premises
C3 Service entrance, building in a high lightning area, or fitted with 100 kA
a LPS

© 2009 DEHN + SÖHNE / protected by ISO 16016


AS/NZS 1768:2007 I max per phase ( Between Phase & Neutral)

Cat A = 3-10 kA (8/20µs)


Cat B = 10-40 kA (8/20µs)
Cat C1 = 40 kA (8/20µs)
Cat C2 = 40-100 kA (8/20µs)
Cat C3 = 100 kA (8/20µs)

© 2009 DEHN + SÖHNE / protected by ISO 16016


Comparison of test current

100 kA 1 2
Wave shape µs 10/350 8/20

I (kA) 80 kA i max. kA 100 5

Q As 50 0,1

60 kA W/R J/? 2,5 ·106 0,4 ·103


50 kA Standard IEC 62305-1 IEC 62305-1
40 kA
1

20 kA

20 µs 200 µs 350 µs 600 µs 800 µs 1000 µs


t (µs)

© 2009 DEHN + SÖHNE / protected by ISO 16016


Amplitude Comparison of Equally Charged Lightning
Currents with Waveforms 10/350µs and 8/20µs
25
Surge Current (8/20µs) in kA

20

15

10

0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Lightning Impulse Current (10/350µs) in kA
© 2009 DEHN + SÖHNE / protected by ISO 16016
S1150e 1150e.ppt / 10.05.2000 / KK

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