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SOURCES OF DEFECTS IN BRICK MASONRY

There are 4 primary reasons that cause defects in brick masonry work. These are as follows.

1. Sulphate Attack
2. Crystallization of Salts from Bricks
3. Corrosion of Embedded Iron or Steel
4. Shrinkage on Drying

1. SULPHATE ATTACK
The common forms of defects due to sulphate attack are

 Chipping and spalling of bricks and


 Formation of cracks in joints and rendering

These types of defects happens when sulphate salts present in brick work

 react with alumina of cement in case of cement mortar or


 react with hydraulic lime in case of lime mortar

This reaction causes increase in the volume of mortar and consequently leads to cracks, chipping
and spalling of brick work.

Spalling of brickwork
These defects are commonly found in following situation;

 exposed boundary wall


 parapet wall
 manhole and retaining walls (where they come in contact with moisture)

This type of defects can be prevented by adopting suitable construction detail and good quality
materials that prohibits entry of moisture into the body of brick work.
2. CRYSTALLIZATION OF SALTS FROM BRICKS

Efflorescence of Brick
Defect formed due to crystallization of salts from brick are known as efflorescence.

Presence of excessive soluble salts in the brick is the primary cause of this type of defect. When
these brick come in contact with water, the soluble salts present therein gets dissolved and comes to
surface in the form of whitish powder.

Due to this defect the wall looks dull and losses it aesthetic look.
The only way to cure this defect is by repeatedly brushing and washing the wall surface.

3. CORROSION OF EMBEDDED IRON OR STEEL


Formation of cracks in brick work falls in this category.

Dampness in building causes corrosion of embedded iron or steel. Corrosion of steel results in
increase in the volume of metal and thereby leads to crack in brick work.
The defect due to corrosion of steel or iron can be prevented by encasing the reinforcement in thick
and impermeable cement mortar and providing a cover of 15 to 25 mm around the embedded
member.

4. SHRINKAGE ON DRYING
Formation of cracks in masonry joints is one form of defect due to shrinkage.

As brick are porous material it has tendency to absorb water. When it absorbs water it swells and
when this absorbed water evaporates brick starts to shrink. This shrinkage of brick creates cracks in
brick masonry joints.
Shrinkage crack in brick masonry
The formation and type of crack occurs is dependent upon type of mortar used in brick masonry.
Where lean mortar is used in brick masonry crack get distributed over large number of joints and
where thick mortar is used cracks are few but wider.
Shrinkage cracks do not affect the structural strength of brick work and it can be easily prevented

 by using good quality of brick and mortar


 by protecting masonry from moisture

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