Smacna PDF

I -Rectangular Ducts: - Slip & Drive
- Slide-on Flange
- Companion Angle
DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) II -Rectangular Ducts Welded
RECTANGULAR DUCTS
- Slide-on Flange
- Companion Angle
DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.)
DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117
DVAC Is One Of The Premium Workshops For The Duct Fabrication & Fittings.
DVAC Has Executed Residential, Governmental, Commercial, Industrial, and Institutional Projects.
Table of Contents
I -Rectangular Ducts: - Slip & Drive - Slide-on Flange - Companion Angle

Page
Fabrication Procedure 4
Bill Of Quantities Model 5
Longitudinal Seams 6
Fittings 7
10
Splitter Damper 11
Acoustic Liner Installation 12
Plenum Box 13
Slip & Drive 14
Companion Angle 15
Slide-on Flange 16
Suspension Flanges 17
Construction Schedule - SMACNA 1" 18
Construction Schedule - SMACNA 2” 19
Construction Schedule - DW/144 500 Pa 22
II -Rectangular Ducts Welded
Longitudinal Seams and Connection 25
Fittings 26
27
28
Tables: - Coating Mass (Weight) - GI Thicknesses - Weight of GI Steel 29
DOHA QATAR PHONE: +974 4500118 +974 4500119 FAX: +974 4500117
I -Rectangular Ducts:
Fabrication Procedure
FABRICATION PROCEDURE:
According to The Drawing / Take Off Provided by The Client,
DVAC Engineers Start The Operation Production Following The Consequent Steps:
a ) Shop Drawings to be Prepared Using CADmep.

b ) Accurate B.O.Qs to be Issued Including Accessories And Connectors (Refer to Page 5).
c ) An Estimation of The Cost Can be Provided to The Client Upon Issuance of B.O.Q.
d ) Fabrication Begins By CAMDuct Linked to CNC Machines Based On CAD-Duct Drawings.
e ) All Ductworks Are Fabricated According to SMACNA Or DW 142/144.
f ) Each Item to be Numbered On The Drawing Provided, Fabricated Items to be Labeled;
Each Label Shows The Project Name, Customer Name, Job Ref., Item Number, Item Description
(Straight Duct, Elbow, Tee, VCD, VAV, Silencer, Etc...), Size & Length, Thickness, Weight And Area.
g ) QA/QC to be Made For Each Item Before Collection (Delivery).
PB 300X300X3000 S12 BOD 2450
S10
S11 S11 S11
350X300 S2 S2 S2
S7 S7 S7 S14 S13
S9
S3 S2 S2 S3
S6 S6
BOD 2450 BOD 2450

S8
500X300
S8 BOD 2800
S5
S3 S2 S2 S3
S6 S6
BOD 2450 S4 BOD 2450
600X300
R5 S4 BOD 2800 R5
S1
FCU - 42TX-036
R4 R4
500X200 500X200
R1 R2 R2 R1
R3
BOD 2800 BOD 2800
4 Back to Index
Bill Of Quantities - Model
Customer: M/S. (Customer Name)

Project : (Project Name) Bill Of Quantities
Job Ref.:
Contact Person: DUCTVENTILATIONAIR CONDITIONING Co. (WLL)
Tel: Fax: Job Date: 17/02/2010 Printing Date: 20/02/2010
Page: 1/2
MATERIALS:
Item No. Description Qty Duct Size Length/Angle Duct Total Duct Total Insulation Insulation
(mm) Area Area Weight Weight Area
S3 Flex 4 200 1200 (mm)
S11 Flex 3 200 600 (mm)
MATERIALS: GALVANIZED x 0.60

R2 Straight 2 500x200 1190 (mm) 1.75 3.49 8.36 16.72
S7 Straight (Coil) 4 350x300 1190 (mm) 1.62 6.48 7.78 31.09
S13 Cap End(Alt) 1 350x300 0 (mm) 0.25 0.25 1.20 1.20
S14 Straight (Cut) 1 350x300 560 (mm) 0.79 0.79 3.77 3.77
S9 Drop Cheek Bend 1 500x300 90 1.38 1.38 6.62 6.62
S5 Taper 1 600x300 360 (mm) 1.06 1.06 5.07 5.07

R4 Straight 2 500x200 1190 (mm) 1.75 3.49 11.15 22.29
R5 Taper 2 500x200 260 (mm) 1.00 2.00 6.40 12.80
R1 Radius Bend 2 500x200 90 1.70 3.39 10.84 21.68

R3 Breeches Piece 1 1234x200 200 (mm) 3.73 3.73 29.80 29.80
S1 Taper 1 1234x219 560 (mm) 1.99 1.99 15.90 15.90
Description: Slot Plenum, Insulation:

Item No. Description Qty Width Height Length Total Length (m) Slot Dimension Neck Slot Collar Collar
(mm) (mm) (mm) (mm) Length (mm) Diameter Qty
S12 Slot Plenum 1 300 300 3000 3.00 150 100 200 3
1 3.00 3
Description: FCU - 42TX-036

Item No. Description Qty Duct Size (mm) Length (mm)
S44 FCU - 42TX-036 1 1234x219 600 (mm)
1
Prepared By: Customer Signature:
Approved By:
Customer: M/S. (Customer Name)

Project : (Project Name) Bill Of Quantities
Job Ref.:
Contact Person: DUCTVENTILATIONAIR CONDITIONING Co. (WLL)
Tel: Fax: Job Date: 17/02/2010 Printing Date: 20/02/2010
Page: 2/2
Description: Linear Diffuser

S10 Linear Diffuser 1 3000x150 25 (mm)
1
Description: Rnd Single Blade Damper
S2 Rnd Single Blade Damper 7 200 200 (mm)
7
Description: Supply Plenum Box
S6 Supply Plenum Box 4 450x450 100 (mm)
4
Description: Canvas Connection
Item No. Description Qty Duct Size (mm) Length (m)
R6 Canvas Connection 1 1234x200 2.87
S15 Canvas Connection 1 1234x219 2.91
2 5.78
MATERIALS: GALVANIZED
Gauge Total Area (sq m) Total Weight (kg)
0.60 21.85 104.88
0.80 8.87 56.76
1.00 5.72 45.69
36.43 207.32
Connector Name: S"S&D. SLIP
Total Length "S" Cleat (m) Total Length C Cleat (m) Qty "S" Cleat L.1220mm Qty C Cleat L.1220mm
27.97 12.39 23 11
Connector Name: S&D. SLIP

Total Length "S" Cleat (m) Total Length C Cleat (m) Qty "S" Cleat L.1220mm Qty C Cleat L.1220mm
10.26 8.55 9 8
Connector Name: Wire Mesh

Item No Depth (m) Width (m) Qty Area
R5 0.20 0.50 2 0.20
2 0.20
Prepared By: Customer Signature:
Approved By:
5 Back to Index
Longitudinal Seams - Slide-on Flange
- Companion Angle
As per: - SMACNA (2nd Edition-1995) See Pages 1.17/1.67/1.74
DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) - SMACNA (3rd Edition-2005) See Pages 2.10/2.113
- DW/144 See Page 20
Straight Ducts are Beaded or Crossbroken Grooved Corner Seam

- Duct Sides that are 260mm and over, shall be - Galvanized Up to 20 Gage
Crossbroken or Beaded. - Stainless Steel Up to 22 Gage
152.5
305
305
305
152.5
Beading
Pittsburgh Lock Seam Grooved Seam

- Galvanized 16 Gage Maximum - Galvanized 16 Gage Maximum
- Stainless Steel 20 Gage Maximum - Stainless Steel 20 Gage Maximum
* Materials Used for Ductworks :

- Galvanized Steel: (Standard)
L.F.Q. Complying with ASTM A653 and Having G90 Coating Designation.
- Stainless Steel : (Optional) Complying with ASTM A240M / A480M, Grade 304, 304L, 316, & 316L.
- Aluminum Metal : (Optional) Complying with ASTM B209, Alloy 3003, Temper H14.
* Can Be Supplied with Acoustic Lining or Double Wall
6 Back to Index
- Slide-on Flange
- Companion Angle
As per: - SMACNA (2nd Edition-1995) See Pages 2.3/2.9/A.42/A.43
DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) - SMACNA (3rd Edition-2005) See Pages 4.3/4.9/4.12/4.13
- DW/144 See Pages 55/57
Straight Taper
Standard Length 1220mm
While Using Slip & Drive Length Will be 1190mm
22.5° Max.
OW
W1 x D1 OD W2 x D2
WxD
L1
L1
A B
Splitter Position
Radius Bend Width - mm Splitters A B C Medium Radius Bend (as illustrated)
400 - 800 1 W/3 - - Can be Applied to any Angle
801 - 1600 2 W/4 W/2 -
1601 - 2000 3 W/8 W/3 W/2
Splitters not Required in Bend Angles Less Than 45° Long Radius Bend
Similar but Radius = Width
Can be Applied to any Angle
C
B
A
R R
Minimum Throat Radius = 100mm WxD Throat Radius = Width

C WxD DVAC Standard Throat Radius = 150mm D
Drop Cheek Bend Master Bend
Outer R
W2 x D2
OD W2 x D2
R Inner R
W1 x D1 W1 x D1
E F
7 Back to Index
- Slide-on Flange
- Companion Angle
As per: - SMACNA (2nd Edition-1995) See Pages 2.8/2.9
Shoe Branch Straight + 2 Branches

Width (W) mm Dim. (A) mm
W2 x D2
Up to 200 75
WxD
,, 300 100
,, 400 125
,, 600 150
A
Over 600 200
W1 x D1 L1
Clinch Lock Straight Tap
(Optional) (DVAC Standard)
Duct Duct
Sealant Sealant
Fixing by Rivets or
25mm Self-Tapping Screws 25mm
G H W3 x D3
Radius 2-Way Offset Straight + Branch

Minimum Throat Radius = 150mm
W2 x D2
W1 x D1 OW
OD W2 x D2 W1 x D1
L1 L1
I J
Mitered Offset Radius Offset
30° Max.
WxD OW W1 x D OW
E1
E2
W2
L1
L1
K L
8 Back to Index
- Slide-on Flange
- Companion Angle
As per: - SMACNA (2nd Edition-1995) See Pages 2.8/2.9/3.18
DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) - SMACNA (3rd Edition-2005) See Pages 3.36/4.8/4.9
Angled Offset Trousers Piece
W2 x D2 O W3 x D2
15° Max.
OW
WxD
OD
OW
W1 x D1
L1
M N
Square to Round Collar (Dovetail)
VCD Optional
22.5° Max. 75mm

OW
Sealant
WxD OD ∅
∅
Crimped
Beaded
Duct
L1
O P
Drop Cheek Breeches Piece 3-Way Tee
Splitter Damper Optional
W3
W2 x D2 OD2 OD3 W3 x D3 W4
W2
R2
R1 R2
R1
W1 x D1
W1 x D
Q R
9 Back to Index
- Slide-on Flange
- Companion Angle
As per: - SMACNA (2nd Edition-1995) See Page 2.7
DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) - SMACNA (3rd Edition-2005) See Page 4.7
Breeches Piece Radius Tee

W2 W3 W2 W3
R1 R2 R1 R2
W1 x D W1 x D
S T
Side Branch 2-Way Breeches
W2 W2 x D2
OD2
W3 OD3 W3 x D3
R R
W1 x D W1 x D1
U V
Flexible Connection Plenum Box
Side or Top Connection
WxD
∅ L
WxD
W X
10 Back to Index
Splitter Damper - Slide-on Flange
- Companion Angle
Splitter Damper
Piano Hinge
Blade
Control Rod
Splitter Damper Length (A x 1.5) Aerofoil Blade Splitter Damper

(DVAC Standard)
Piano Hinge
W2 x D2
Blade
OD2 OD3 W3 x D3
R
Single Blade Splitter Damper
Piano Hinge
Blade
B A
W1 x D1

11 Back to Index
Duct Acoustic Liner - Slide-on Flange
- Companion Angle
Acoustic Liner Installation
Insulation Guard
Insulation Guard (DVAC Standard)
Liner (Channel) 24 Gage Liner
24 Gage
Duct Rivets
Duct Tog-L-Loc or Rivets
Insulation Guard
Liner (Zee) 24 Gage
Liner
Duct Rivets
Welding Pin
A
D
Alternate Folded Corner
E D
B
E B
C
A Insulation Guard
Fixing byTog-L-Loc or Rivets
Welding Pin
"A" Pin Row May be Omitted when Metal Nosing is Used.
Then “E” Starts from the Nosing.
All Transverse Edges to be Coated
Dimensions with Adhesive, Except when Nosing
Velocity *
is present.
A B C D E
0 - 2500 FPM 3" 12" 4" 6" 18"

(0 - 12.7 MPS) (76.2) (305) (102) (152) (457) Liner Adhered to the Duct with 90%
Min. Area Coverage of Adhesive.
2501 - 6000 FPM 3" 12" 4" 6" 18"
(12.7 - 30.5 MPS) (76.2) (305) (102) (152) (457)
* Materials Used for Acoustic Liner :

- Insulation : KIMMCO Clean Liner 15mm, 48 kg/m3, is Faced with a Black, Strong,
Durable, Dimensionally Stable Woven Glass Fabric.
- Adhesive : Foster 80-10
- Duct Sealant : Foster 32-17
* Optional : - Acoustic Liner as per Client Request
12 Back to Index
Plenum Box

DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) - SMACNA (3rd Edition-2005) See Page 10.1
Plenum Box
* Plenum Box : Fabricated of 22 Gage Galvanized Steel

* Acoustic Liner : KIMMCO Clean Liner 15mm, 48 kg/m3, is Faced with a Black, Strong, Durable,
Dimensionally Stable Woven Glass Fabric.
* Optional :- Volume Control Damper.

- Inside Insulation Covered with Galvanized
Perforated Sheet Insuring Full Protection.
- Acoustic Liner as per Client Request.
Hanging Bracket
L + 50mm
Plenum Box
Acoustic Liner
C
Liner
Welding Pin
A
76mm
W
Plenum Box O2
H ∅
D
Tog-L-Loc or Rivets Crimped

Standard
O1 Beaded
76mm
Plenum Box
Insulation Guard
End Cap Tog-L-Loc or Rivets
* Liner Adhered to the Plenum Box with 100% Area Coverage of Adhesive.
* Welding Pins Fixation from Center to Center: 300mm.

13 Back to Index
DVAC Accessories

Slip & Drive

Standing “S”
Duct
Hemmed “S” Slip Standing “S” Standing “S” 28.6 Standing “S” 41.3 Standing “S” 54
(DVAC Standard) (Optional) (DVAC Standard) (Optional) (Optional)
C1 / T-6 C2 / T-10 C2 / T-10 T-13 C3 / C4 / T-14
5
5
54
41.3
15 28.6
27 27 35 35 35
Thickness 0.6mm Thickness 0.6mm Thickness 0.6 to 1.0mm Thickness 0.7 to 1.2mm Thickness 1.0mm
Drive Slip Backup Angle for Drive Slip

C1 / T-1 T-3
DVACStandard Optional 75
28.5 28.5 28.5
Thickness 0.6 to 1.0mm Thickness 0.8 to 1.2mm
* Materials Used for Duct Accessories :

* NOTE : Standard Length of Hemmed “S”, Standing “S” & Drive Slip is 1220mm.
14 Back to Index
DVAC Accessories

Companion Angles
J3 / J4 / J5 / J6 / T-22
Duct
Fixing by
Rivets or Screws
Companion Angle Gasket
Dimensions Rating - Duct Ends Turn up 10mm.

- Fixing Bolts at Each Corner
25 x 3 J3 Intermediately Centers at 300mm.
30 x 4 J4
40 x 4 J5
50 x 5 J6
Fixing Bolts
25 x 3 6mm
30 x 4 8mm
40 x 4 8mm
50 x 5 10mm

* NOTE : Companion Angle & Reinforcement are Made of Primer Painted Black Steel Angle.
15 Back to Index
VENTO Accessories
(BELGIUM)
Slide-on Flange
Duct
Lance-N-Locor Rivets
Flange Gasket
Drive Slip Clamp with Screw Flange System 20
SR
8.5 E20 18 H20
CM
Thickness 0.7mm 20
SR40
25 73
8x20
Thickness 0.6mm
Thickness 1.0mm Thickness 3.0mm Thickness 0.7mm Thickness 2.5mm
Flange System 40 Flange System 30

10
A40 37 H40 8.5 E30 H30

27
40
30
36 140 27 105
Thickness 0.9mm Thickness 0.7mm

Thickness 1.0mm Thickness 3.0mm Thickness 0.8mm Thickness 3.0mm

* NOTE : DVAC Standard Use For Flange System : - 20: Thickness 0.7mm
- 30: Thickness 0.8mm
- 40: Thickness 1.0mm
16 Back to Index
VENTO Accessories
(BELGIUM)
VENTO Suspension Flanges

Type: U
L
14
14
14 2 50
1.5 35
1.5 20
30 30 30
Code Length Code Length Code Length
U203 3m U353 3m U503 3m
U206 6m U356 6m U503 6m
Type: UP
L
10.5
24 50
14
14
14 2 50
1.5 35
1.5 20
30 30 30
Code Length Code Length Code Length
UP203 3m UP353 3m UP503 3m
UP206 6m UP356 6m UP506 6m

17 Back to Index
Ductwork Construction Schedule - Tables 1A / 1B / 1C - 1"
As per: - SMACNA (3rd Edition-2005 Table 2-2) See Page 2.16

OPTION -1- Transverse Connections

1" Table 1A : 1" W.G. Static Positive or Negative
(as per SMACNA Third Edition - 2005 Table 2-2) 75
Duct Dimension Gage Seam Intermediate T-1 T-3 T-6 T-10 T-13 T-14 T-22
(mm) Reinforcement Drive Slip Drive Slip with Hemmed “S” Standing “S” Standing “S” Standing “S” Companion Slide-on
Straight Fittings Backup Angle Slip H. 28.6mm H. 41.3mm H. 54mm Angles Flange
0 - 400 26 Grooved Corner Pittsburgh Lock Not Required Gage 24 Gage 24
Gage 22 +
751 - 900 26 Grooved Corner Pittsburgh Lock Not Required
25X25X3 Angle
Gage 20
Flange 20
Thickness 0.7mm
Flange 30
Thickness 0.8mm
Flange 30
Thickness 0.8mm
Flange 40
Thickness 1.0mm
Flange 40
2101 - 2700 18 Pittsburgh Lock Pittsburgh Lock Not Required
Thickness 1.0mm
Angle 50x50x5mm Flange 40
2701 - 3000 18 Pittsburgh Lock Pittsburgh Lock
@ 600mm Thickness 1.0mm

1" Table 1B : 1" W.G. Static Positive or Negative
Gage 22 +
25X25X3 Angle
Gage 20
901 - 1200 24 Grooved Corner Pittsburgh Lock Not Required 25x25x3mm
2101 - 2700 18 Pittsburgh Lock Pittsburgh Lock Not Required 50x50x5mm
Angle 50x50x5mm
@ 600mm 50x50x5mm
AS PER PROJECT SPECS. Transverse Connections

1" Table 1C : 1" W.G. Static Positive or Negative
0 - 400 Grooved Corner Pittsburgh Lock
2101 - 2700 Pittsburgh Lock Pittsburgh Lock
* Materials Used for Transverse Connections :

- Galvanized Steel:(Standard)L.F.Q. Complying with ASTM A653 and Having G90 Coating Designation.
* NOTE : 1 - Transverse Connectors are Based on 1200mm Spacing.
2 - Standard Straight Duct Length 1220mm.
3 - Companion Angle & Reinforcement are Made of Primer Painted Black Steel Angle.
18 Back to Index


Gage 22 +
25X25X3 Angle
Gage 20
Flange 20
Thickness 0.7mm
Flange 30
Thickness 0.8mm
Flange 30
Thickness 0.8mm
Flange 40
Thickness 1.0mm

Gage 22 +
25X25X3 Angle
Gage 20
Angle 50x50x5mm
@ 600mm 50x50x5mm
Angle 50x50x5mm
@ 600mm 50x50x5mm


19 Back to Index


301- 450 26 Grooved Corner Pittsburgh Lock Not Required Gage 24 Gage 22
Flange 20
Thickness 0.7mm
Flange 30
Thickness 0.8mm
Flange 30
Thickness 0.8mm
Flange 40
Thickness 1.0mm
Angle 50x50x5mm
@ 600mm 50x50x5mm

Angle 50x50x5mm
@ 600mm 50x50x5mm
Angle 50x50x5mm
@ 600mm 50x50x5mm
Angle 50x50x5mm
@ 600mm 50x50x5mm

301- 450 Grooved Corner Pittsburgh Lock

20 Back to Index


Flange 20
Thickness 0.7mm
Flange 30
Thickness 0.8mm
Flange 30
Thickness 0.8mm
Flange 40
Thickness 1.0mm
Angle 50x50x5mm
@ 600mm 50x50x5mm
Angle 50x50x5mm
@ 600mm
50x50x5mm

Angle 50x50x5mm
@ 600mm 50x50x5mm
Angle 50x50x5mm
@ 600mm 50x50x5mm
Angle 50x50x5mm
@ 600mm
50x50x5mm

251- 400 Grooved Corner Pittsburgh Lock

21 Back to Index
Ductwork Construction Schedule - Tables 5A / 5B / 5C
- 500 Pa
As per: - DW/142 See Page 18
DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) - DW/144 See Page 18
500 Pa OPTION -1-

Transverse Connections
Table 5A : LOW PRESSURE 500 Pa

Positive as per DW/142-144 Table 2)
Duct Dimension Thick. Seam Intermediate C1 C1 C1 C2 C3 C4

(mm) (mm) Reinforcement Drive Slip Drive Slip Hemmed “S” Standing “S” Standing “S” Standing “S” Companion Slide-on
Straight Fittings Slip H. 28.6mm H. 28.6mm H. 41.3mm Angles Flange
0 - 400 0.6 Grooved Corner Pittsburgh Lock Not Required 0.6mm 0.6mm
Pittsburgh Lock Not Required Flange 30

1001 - 1250 1.0 Grooved Corner
Thickness 0.8mm
1251 - 1600 1.0 Grooved Corner Pittsburgh Lock
2501 - 3000 1.2 Pittsburgh Lock Pittsburgh Lock
500 Pa OPTION -2-

Table 5B : LOW PRESSURE 500 Pa


(mm) Reinforcement Drive Slip Drive Slip Hemmed “S” Standing “S” Standing “S” Standing “S” Companion Slide-on
1001 - 1250 1.0 Grooved Corner Pittsburgh Lock Not Required 25x25x3mm
Angle 30x30x3mm
1251 - 1600 1.0 Grooved Corner Pittsburgh Lock 30x30x3mm
@ 600mm
Angle 40x40x4mm
@ 600mm
Angle 50x50x5mm
@ 600mm
Angle 50x50x5mm
2501 - 3000 1.2 Pittsburgh Lock Pittsburgh Lock 40x40x4mm
@ 600mm
500 Pa AS PER PROJECT SPECS.

Table 5C : LOW PRESSURE 500 Pa



22 Back to Index
- 1000 Pa
DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) - DW/144 See Page 19
1000 Pa OPTION -1-

Table 6A : MEDIUM PRESSURE 1000 Pa



Thickness 0.7mm

Thickness 0.8mm
Angle 60x60x5mm
@ 600mm
1000 Pa OPTION -2-

Table 6B : MEDIUM PRESSURE 1000 Pa


Angle 40x40x4mm
@ 600mm
Angle 50x50x5mm
@ 600mm
Angle 60x60x5mm
@ 600mm
1000 Pa AS PER PROJECT SPECS. Transverse Connections
Table 6C : MEDIUM PRESSURE 1000 Pa



23 Back to Index
- 2000 Pa
2000 Pa OPTION -1-

Table 7A : HIGH PRESSURE 2000 Pa

Positive (as per DW/142-144 Table 4)


Thickness 0.7mm

Thickness 0.8mm
1601 - 2000 1.2 Pittsburgh Lock Pittsburgh Lock
Angle 60x60x5mm
@ 600mm
2000 Pa OPTION -2-

Table 7B : HIGH PRESSURE 2000 Pa


Angle 30x30x3mm
@ 600mm
Angle 40x40x4mm
@ 600mm
Angle 50x50x5mm
@ 600mm
Angle 50x50x5mm
@ 600mm
Angle 60x60x5mm
@ 600mm
2000 Pa AS PER PROJECT SPECS. Transverse Connections
Table 7C : HIGH PRESSURE 2000 Pa



24 Back to Index
Longitudinal Seams & Connections
Straight Ducts And Fittings With Flange Steel Angles
Flange Steel Angle
Semi-continuous Welding
Duct
Full Welded Seam
Continuous Welded
Flanged Cross Joint
Gasket or Sealant
Semi-continuous
Welding Duct
Continuous Welded
Flange Steel Angles

Flange Steel Angle
Dimensions Bolts Diam.
- Fixing Bolts at Each Corner Intermediately
Centered at 150mm.
25x25x3mm 8mm
30x30x3mm 8mm
40x40x4mm 8mm
50x50x5mm 10mm
60x60x6mm 12mm
* Materials Used for Ductworks & Connections :

- Carbon-Steel : Complying withASTM A 366/A 366M, Cold-rolled.
* NOTES: Kitchen Ventilation Systems : - Access Doors for Cleaning Must be Provided at Distance not Exceeding 3 Metres.
- Fire dampers must not be Used.
As per: - DW 172 Page 36 - Internal Thermal or Acoustic Lining Should not be Used, and Turning
- DW 144 Page 84 Vanes Should be Avoided Wherever Possible.
25 Back to Index
As per: - SMACNA (2nd Edition-1995) See Pages 2.3/2.9/A.42/A.43

DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) - DW/144 See Pages 55/57
Straight Taper
Standard Length 1220mm
22.5° Max.
OW
W1 x D1 OD W2 x D2
WxD
L1
L1
A B
Radius Bend Master Bend
Outer R
OD W2 x D2
Inner R
WxD Minimum Throat Radius = 100mm W1 x D1

DVACStandard Throat Radius = 150mm
C D
Drop Cheek Bend Trousers Piece
W2 x D2 O W3 x D2
W2 x D2
OD
R OW
W1 x D1
W1 x D1
E F
26 Back to Index

Angled Offset Straight + 2 Branches

W2 x D2
Up to 200 75
,, 300 100
,, 400 125 A
15° Max.
OW ,, 600 150
Over 600 200
WxD
W1 x D1 L1
L1
G H W3 x D3
Radius 2-Way Offset Straight + Branch

Up to 200 75
W2 x D2
,, 300 100
,, 400 125
W1 x D1 OW
,, 600 150
Over 600 200 A
OD W2 x D2 W1 x D1
L1 L1
I J
Mitered Offset Radius Offset
30° Max.
WxD OW W1 x D OW
E1
E2
W2
L1
K L L1

27 Back to Index

Breeches Piece 3-Way Tee

W3
W4
W2 W3
W2
R2
R1 R2
R1
W1 x D
W1 x D
M N
Side Branch 2-Way Breeches
W2 W2 x D2
OD2
W3 OD3 W3 x D3
R R
W1 x D W1 x D1
O P
Drop Cheek Breeches Piece Access Door
Duct
Access Door
W2 x D2 OD2 OD3 W3 x D3
R1 R2 Bolt
W1 x D1
Ensure that Cleaning Doors are not on the

Q R Underside of the Ductwork.

28 Back to Index
Rectangular Ducts
Tables: - Coating Mass (Weight)
- Galvanized Thicknesses
- Weight of Galvanized Steel
DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) As per: - DW/144 See Pages 93/97/98
(Extract from BS.EN10142: 1991) Coating mass (Weight)

Minimum coating mass
(including both sides)
Suggested Applications
Coating Designation
Triple Single (Provided by British Steel PLC)
spot test spot test
2 2
g/m g/m
Zinc coatings (Z) Light - for use where corrosion conditions are not
Z100 100 85 severe and/or where forming operations preclude
Z200 200 170 heavier coating.
Z275 275 235 Standard
Z350 350 300

Z450 450 385 Heavy Duty - for longer life relative to standard and
Z600 600 510 light coatings
Zinc-Iron alloy coatings (ZF)

ZF100 100 85 Iron-zinc alloys- alloyed coating of iron and zinc
Zf180 180 150 for easy painting and particularly resistance
welding.
Note 1. The mass of zinc is not always equally distributed on both surfaces of the sheet. However, it can
normally be expected that not less than 40% of the specified minimum coating mass, as determined by
the single spot test, will be found on each surface.
Galvanized Thicknesses Weight of Galvanized Steel

Galvanized Steel * Weight per
Thickness
Square meter
Standard Birmingham
Thickness Gage mm Kg
0.5 3.9213
inch mm BG inch 0.6 4.7056
0.7 5.4898
0.8 6.2741
.0197 0.5 26 .0196 0.9 7.0584
.0236 0.6 24 .0248 1.0 7.8426
.0276 0.7 1.2 9.4111
.0315 0.8 22 .0312 1.6 12.5481
.0354 0.9 2.0 15.6852
.0394 1.0 20 .0392 2.5 19.6064
.0472 1.2 18 .0495
.0630 1.6 16 .0625

.0787 2.0 14 .0785
.0984 2.5 12 .0991
29 Back to Index
Remarks:

30 Back to Index
DVAC - DUCT VENTILATION AIR CONDITIONING Co. (W.L.L)
- Main Branch and Head Office
Industrial Area - Street 47 - Gate 6
Tel: +974 44500118 - 44500119 - Fax: +974 44500117
- 2nd Branch
Industrial Area - Street 46 - Gate 53
Tel: +974 44514381 - 44514188 - Fax: +974 44514052
Doha - State Of Qatar - P.O.Box: 55619
E-mail: info@dvac-duct.com - Web: www.dvac-duct.com
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I -Rectangular Ducts: - Slip & Drive

DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.) II -Rectangular Ducts Welded

DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.)

DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117

I -Rectangular Ducts: - Slip & Drive - Slide-on Flange - Companion Angle

Bill Of Quantities Model 5

Acoustic Liner Installation 12

Slip & Drive 14

Construction Schedule - SMACNA 1" 18

Construction Schedule - SMACNA 2” 19

Construction Schedule - SMACNA 3” 20

Construction Schedule - SMACNA 4” 21

Construction Schedule - DW/144 500 Pa 22

Construction Schedule - DW/144 1000 Pa 23

Construction Schedule - DW/144 2000 Pa 24

II -Rectangular Ducts Welded

Longitudinal Seams and Connection 25

Tables: - Coating Mass (Weight) - GI Thicknesses - Weight of GI Steel 29

DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.)

DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117

a ) Shop Drawings to be Prepared Using CADmep.

PB 300X300X3000 S12 BOD 2450

S11 S11 S11

BOD 2450 BOD 2450

BOD 2450 S4 BOD 2450

BOD 2800 BOD 2800

DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.)

DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117

Customer: M/S. (Customer Name)

MATERIALS: GALVANIZED x 0.60

MATERIALS: GALVANIZED x 0.80

MATERIALS: GALVANIZED x 1.00

Description: Slot Plenum, Insulation:

Description: FCU - 42TX-036

Prepared By: Customer Signature:

Customer: M/S. (Customer Name)

Description: Linear Diffuser

Connector Name: S&D. SLIP

Connector Name: Wire Mesh

Prepared By: Customer Signature:

DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117

Straight Ducts are Beaded or Crossbroken Grooved Corner Seam

Pittsburgh Lock Seam Grooved Seam

* Materials Used for Ductworks :

DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117

Minimum Throat Radius = 100mm WxD Throat Radius = Width

DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117

Shoe Branch Straight + 2 Branches

Radius 2-Way Offset Straight + Branch

DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117

Angled Offset Trousers Piece

22.5° Max. 75mm

DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117

Breeches Piece Radius Tee

DUCT VENTILATION AIR CONDITIONING Co. (W.L.L.)

DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117

Splitter Damper Length (A x 1.5) Aerofoil Blade Splitter Damper

* Materials Used for Ductworks :

DOHA - QATAR - PHONE: +974-44500118 - +974-44500119 - FAX: +974-44500117

Acoustic Liner Installation

Fixing byTog-L-Loc or Rivets

0 - 2500 FPM 3" 12" 4" 6" 18"

* Materials Used for Acoustic Liner :