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Module 1: Module 3: Process Instrumentation

Programmable Logic Controllers(PLC) • Details of process instrumentation in industry


• PLC Fundamentals
• Details of various types of sensors, transmitters etc.
• PLC Hardware & Architecture
• Connecting Different field devices to • Temperature Measurement (Thermistor,Thermocouple
PLC RTD working principle, types, selection guidelines)
• Concept of source and sinks • Pressure Measurement ( Working principle, types,
selection guidelines)
• Familiarization of PLC Programming • Measurement of load and load cells
Software
• Measurement of levels (working principle, types and
• Creating New Application selection guidelines)
• Ladder Diagrams and addressing • Valves and its control (solenoid valve, control valve
• Basic and advance Programming and smart transmitter)
Instructions • Basics of process control, closed and open loops
• Monitoring of program, upload and • Process controllers( ON-OFF, proportional , PID)
download Module 4: Panel Designing
• Forcing of inputs and outputs • Type of panels and their application
• Fault finding / Troubleshooting and • Details of switchgears and accessories
Documentation • Introduction of control and power drawing
• Communication with SCADA Software • Details of block diagram, schematic diagram and
Supervisory Control & Data circuit diagram
Acquisition(SCADA) • Safety precaution in panel designing
• Introduction to SCADA Software
• Management of load ( Load factor, connected load
• New SCADA project creation
and running load)
• Creation of elementary graphic display • Indicators (Ammeter, Voltmeter, Power factor meter
• Editing of elementary graphic and Power meter)
display • Sizing of bus bar and placement of components
• Attaching controls to graphic objects ,General arrangements
• Real time and Historical trends • General guidelines for wiring practices, Trouble
• Using Alarms and events shootings
• How to write the script and its • Maintenance procedure of control panels.
application • Soft starter and their advantages over convenient
• Communication with PLC starter
• Communication with Excel Module 5: Humane Machine Interface (HMI)
• Fault finding / Troubleshooting and • Introduction of HMI/MMI
documentation • Details about the used software
Module 2: Variable Speed Drives • Creating tags and applications
• Details Introduction of Motors • Uploading and downloading program
• Understanding of Star Delta • Creating of alarm messages
Connection • Communication with PLC
• Control circuits of Motor and • Troubleshooting and removal of faults
Interlocking devices. Module 6: Distributed Control System
• Introduction to AC Drives its • Familiarization of Distributed Control Systems
operations and Applications • Introduction of hardware and software
• Introduction of different components in • Different brands available in market, its applications
drives practically • Different modules, communication types and
• Practical programming of different redundancy etc
parameters • Difference between PLC and SCADA
• Drive control panel and its operations Module 7: PLC Networking
• Communication with other devices Module 8: Personality Development
• Troubleshooting / Fault findings and • Mind mapping
documentation • Communication skills
• Lateral thinking and public speaking
• Developing Emotional Intelligence
Module 9: Summer / Winter Project Training( with demo and
project report for degree /diploma students)
Module 10:Tailored/Customised Training to the Industries

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