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For more information regarding the topic, please contact Liyong. For
information regarding USYD Rocketry Team or IREC, please contact
Joshua CM or Zoren Liu.
For more information regarding the topic, please contact Liyong. For
information regarding USYD Rocketry Team or IREC, please contact
Joshua CM or Zoren Liu.
Supervisor: L. Tong
(liyong.tong@sydney.edu.au)
An aircraft wing box typically consists of a number of ribs that are joined together by stringers and spars and skin
panels as shown in the Figure 1-1. While exterior configuration of an aircraft rib could be well determined by the
chosen airfoil, interior material distribution and structural topology could designed in a fashion to achieve lightweight
and performing structure. The thickness of an aircraft rib could be different at different location and the cut-outs could
take different shape. These selections could be determined by using topology design optimization from initial design
via finite element analysis to the final design as depicted in Fig 1-2.
This project aims to find optimum topological design for an aircraft rib panel that could be subjected to a range of
selected aerodynamic loads. For example, a particular airfoil section e.g. NACA-0012, could be selected and several
typical air dynamic load cases could be considered. The project involves the use of finite element analysis software,
interfacing with Matlab code developed and application to selected cases for topology design of an aircraft rib structure.
A prototype is expected to be manufactured and tested if sufficient progress is made in the first semester.
Aircraft design is a multi-disciplinary, complex and challenging engineering task. Its general design cycle
can be broadly broken down into three technical phases, namely, the “Conceptual design”, “Preliminary
structural design”, and “Detailed structural design” as shown in Fig 2-1. There are a vast number of design
requirements for each phase.
The function of morphing may appear familiar as we all see the control surfaces on modern jets moves
during take-off, cruise and landing to achieve better flight performance. The challenging question is: Is it
possible to move other airframe components to drastically change aircraft configuration to perform specific
requirements during flight? How to define drastic configuration change, scope and extent? What are the
limits? There are numerous questions to be answered.
Design requirements, e.g. Structural layout, e.g.
•VTOL •airframe flange spacing
•stealth •spar arrangement
•flight ceiling •rib spacing
•range… etc
Input
Output
Output Output
Fig 2-1
This project aims to extend the current hydraulic actuation technology to achieve drastic configuration
change and involves the use and design of pressurized cellular structures, which could be formed by an
array of regular hexagonal honeycomb cells or pouches or even skewed or irregular honeycomb cells (an
example is shown in Fig 2-2).
Fig 2-2
The project consists of design of cellular structural component in the form of leading or trailing edge in a
typical aircraft, or selected wing or fuselage sections. Finite element analysis of the designed cellular
structure will be conducted by considering different level of internal pressure applied. The deformation of
the designed structural will be analysed to understand the capability of morphing. A prototype of
hardboard model with pressure applied via balloons is expected to be used to demonstrate the proposed
design.
Figure 3
This topic aims to explore basic inexpensive self-folding and self-unfolding techniques for
transforming planar material sheets to 3D structural mechanisms or machines. For example, a
self-folding hinge that could be actuated by an external stimulus, such as heat, electricity, is
considered as one of the key element in achieving the target of self-assembling mechanisms. An
ideal self-folding hinge should have the shape-memory characteristics.
This project aims to design and prototype of ambient motion based broadband PZT energy
harvesters. As shown in Figure 4(a), a typical arrangement of a PZT based energy harvester
consists of a cantilever beam with a concentrated mass at its tip and a PZT film attached close to
the clamped end. Motion of the clamped end vibrate the beam and generates tensile and
compressive strain the PZT material, which in turn generates electrical charge that could be
collected if an appropriate electric circuit system is chosen. Such system work for a chosen narrow
frequency band, and the energy harvested due to mall amplitude of a random ambient motion of
the base support may be too small to be useful. Figure 4(b) depicts a broadband energy harvester,
which has two added magnets that creates a bi-stable system and could generate an oscillation
with large amplitude resulting in higher and consistent harvested energy output.
It is anticipated that this project will involve both modelling analysis and design and prototyping.
The modelling analysis will be on dynamic analysis of a system with single mass, spring, damper
and two magnets. Prototyping will involve design, fabrication and testing of mechanical and
electrical system.
(a) (b)
Actuators with large force and large stroke or high energy density are required for morphing aircraft
configuration or external shape. Hydraulic actuators currently used are heavy and bulky, and hence
light weight and compact actuators with high energy density are desirable. This project aims to
develop design basic concept for linear actuator based on snap-through buckling of multiple
structural components. The project involves numerical modeling and design, and prototyping and
testing. It is anticipated that: (a) finite element analysis software will be used to conduct the
necessary nonlinear buckling analysis; (b) selected designs will be fabricated using 3D printer
available in the school and experimentally tested; and (c) a correlation between the analysis and test
results be conducted.
As an illustrative example, Figure 5 depicts selected existing designs that could be considered as the
benchmarks and fabricated before the analysis, and how the designed components buckle under
compression. This project will explore ways of restoring the collapsed structural components by
using the elastic energy trapped in the buckled components with limited input.
(a)
(b)
Figure 5
These types of actuators could be potentially used in aircraft wings to create smart ribs that can
change its chord-wise height during cruise.
6. Structural Optimisation of a Sounding Rocket Fuselage
A key area of optimisation for a sounding rocket is to reduce the weight of the structure to
allow for more payload mass. During launch, flight and recovery, the fuselage will experience
various load cases, from compressive force produced by the motor to aerodynamic drag.
Students will need to investigate the effect of dynamic loading, static loading, temperature
effects, and also analyse deflection, buckling and material performance.
9. Design of shape adaptable rotor blade airfoil section using smart material based actuators
Morphing of rotor blade airfoil section is about actively changing the airfoil section shape using
compact actuators, such as PZT, SMA based actuators, to achieve active airflow control for
enhanced flight performance. This project aims to look into possible solution to design and
analysis of shape adaptable NACA-0012 airfoil section with a rigid spar using smart material
based actuators. Finite element based numerical simulations are to be performed for achieving
desired airfoil shapes.
Dr Gareth A. Vio
Rm N306, Bldg J11,
ph: 9351 2394
gareth.vio@sydney.edu.au
2018 THESIS
TOPICS
Fluid-Structure Interaction
This project aims to look at the interaction
that an elastic body immersed in a cavity has
on the acoustic/pressure spectrum.
General fluid-structure interaction problems
can also be addressed.
Energy Harvesting
This topic aims to research this behaviour of
piezo-crystal with hysteresis and shear
modes. Change in materials phase transition
can produce increased power level. This has
been noticed if shear modes are excited. This
project aims to look at these effects.
Model Updating
Finite element model are just a
representation of the real world. These
model need to be tuned to the real
experimental results. This topic aim to
explore how to modify FE models to acquire
the characteristics of an experiment.
The Elastic Wing
This project will look at the sensorcraft
structure. Different direction can be explored
to include active aeroelastic testing, dynamic
testing and static as well as designing and
testing a very flexible wing. The model will
be scale replica of the full scale and
aeroelastic scaling laws will have to be
applied.
Topology Optimisation
Topology or shape optimisation allows you to
distribute material for optimum performance.
A range of project can be developed leading
to the design of UAV, morphing structure,
composite, transient problems. Fatigue and
frangibility problems are of interest.
2D wing structure under supersonic flow and
heat conditions
MIMO Testing
Multi-Input Multi–Output testing is required
to obtain information on a structure during a
test. The project will look at techniques like
the Resonant Decay method for nonlinear
systems for locating, identify non-linearities
and generating the equation of motion of the
system under investigation.
Active/Morphing Aeroelastic
Morphing / active structures are being
investigated as potentially improving flight
performance. NASA has recently
experimented with a new material to remove
control surfaces and have seamless control
surface. It is of interest to further explore the
capability of these models and what
secondary performance enhancements can be
achieved.
Mr. Warwick HOLMES
Aeronautical Building J11,
Rm N326,
ph: 02-93512183
warwick.holmes@sydney.edu.au
Proposed USYD “HISA” satellite Based on the orbital ground-track precession of the
trajectory of a LEO-SSO satellite over the Earth, the analysis
is to determine the optimum number and placement of
ground stations on Australian territories that shall maximise
the acquisition and throughput of an Australian remote
sensing satellite.
Any topics within the following or related areas can be discussed and potentially agreed to.
(2) Developing the integration of the use of UAVs for Experiential Learning across the whole
Aeronautical Engineering curriculum, including the design and development of learning exercises
including the following:
a. Aircraft Construction;
b. Instrumentation;
c. Flight performance;
d. Aircraft Structures;
e. Aerodynamics;
f. Propulsion;
g. Flight Mechanics; and
h. Design
improvements/Enhancements.
(4) (Multiple projects) High Performance BWB (blended wing body) UAV:
a. Investigate the shifting in neutral point due to propwash;
b. Investigate the use of Split ailerons on BWB aircraft;
c. Composite airframe structural optimisation and Rapid Prototyping;
d. Dynamic testing of model in the 7 X 5 wind tunnel
e. Improvement of the instrumentation and flight testing
i. Alpha-beta-V sensor
ii. Control position sensors
iii. Interface with X-Plane Flight Simulation
iv. Inertia measurement system
f. Graphical AVL/Panair editor with expansion to CATIA (part of a fast preliminary aircraft
design optimisation tool)
g. Parameter estimation from flight testing
i. BWB UAV
ii. Cessna 182 (can be compared with full scale)
iii. Jabiru J-400 (can be compared with full scale)
(5) Micro EDFs (Electric Ducted Fans) – effect of tailpipe design and thrust-
vectoring mechanisms.
(6) Exploring Rapid Prototyping for new micro-UAV designs, using 3D printing
(additive manufacturing) and other facilities.
(9) Quadcopter dynamic model in Matlab: There are many simple models available on the internet,
so you must include some novel approaches in the model, such as adding the option to simulate
an dynamic payload such as a moving arm and/or deployable payload, the actual dynamics of the
motors/propellers we use (accurate throttle model) etc.
(10) Autonomous laser tag target drones. Not sure if you have played laser tag before, basically you
have a laser gun and if your laser beam hits the sensor on your opponent’s body, your
opponent’s game is over. Now we put the laser sensor on the drones, and make them dodge the
human targeting them autonomously, it will be a very fun project. Since we have Optitrack Motion
Capture lab, it is not difficult to make them move randomly, the innovation will be the trajectory
generation, and how to make them smart enough to know when the human player is targeting
them.
(12) UAV performance optimisation. Selecting components for a specific mission is still more or less
depending on experience. There are many websites that provide tools for performance
estimation, but they are only good if you know the combination will work, otherwise they will fail.
We need a tool that takes endurance and maximum payload as input, and outputs suggestions
for the configuration, frame size, motor KV and ESC. We can start with just a performance
estimator, then move on to an algorithm that can optimise a design.
(13) Fetching UAV. A UAV that fetches whatever you throw at it, ETH has done this with the
omnicopter and a net (https://www.youtube.com/watch?v=0gR1ekapOAE), it will be interesting if
you can put a claw on it, and it throws the ball back to you.
(14) UAV tuning bench. Tuning the PID of a drone is painful, there is a need for a tuning bench which
we can isolate the motion of the UAV into only one axis. A systematic way of determining these
PID parameters are also needed. Such bench can also be used for UAV testing, so that when
things go wrong the UAV doesn’t hit the roof or crash really hard.
(15) A fixed wing/VTOL UAV for bird scaring. This can go parallel with current PhD research project,
with all the bird scaring payload currently mounted on a hexacopter because it is straightforward.
We also want to explore using fixed wing/VTOL aircraft. This is Biomimetic Design project in
UAVs. What is the most effective features that scare pest birds most effectively? This is based on
an industry-supported project. The thesis will involve testing your designs on a farm.
(16) Integrating and testing UAV flight guidance and planning systems in a lab equipped with Motion
Capture system.
(17) I am happy to discuss your ideas for any UAV/Drone Design-Build-Test-Fly projects.
Part 2: Projects relating to Aircraft Restoration
These thesis projects will be co-supervised with Nicholas Cale and his partner
engineers in the project.
1. De Havilland Vampire Fatigue Life Extension
Background: The original wing lower spar cap design of the de Havilland Vampire jet aircraft had a
limited fatigue life of 1800 hours when operating over a standard air force life-cycle. As a result of
extensive fatigue testing at the Aeronautical Research Laboratories a modification of the spar cap
area was designed for life extension. In the present era, aircraft designers and military service
support organisations seek to minimise project costs by minimising physical structural tests,
replacing them with increased use of FEA and other computer-based methods. Comparison of the
modelling with small scale testing or historical test results is essential for validation of the cheaper
methods.
Thesis: Create a 3D model of the wing structure and use FEA and fatigue analysis methods to assess
the original and modified wing design. Compare the model results with the original results. Assess
wing life for operation under civilian operations in the Limited category. Identify specific areas where
cracks may develop and propose a schedule for inspection.
Background: The design of repairs or modifications to aircraft in service is often complicated by the
lack of original drawings or CAD data from the manufacturer of the aircraft or of fitted equipment.
The design of large or complex repairs or modifications becomes a slow or iterative process that
includes a series of measurements of aircraft structure and other components, and development of
replacement parts with a maintenance engineer. Powerful workstations, advanced algorithms and
standardisation of file formats mean that photogrammetry can be used to create 3D data for use as a
Digital Mock-up (DMU) of the area of interest in a CAD package. Systems in use today that allow
detail design of repairs or modifications are often very expensive and time-consuming to use, and do
not represent an effective replacement for traditional manual methods for many enterprises. Smart
software can be used with inexpensive equipment to create a cost-effective system that produces
results quickly.
Thesis: Develop tools that make use of the output of a standard camera and photogrammetry
software in CAD software. The tools will generate accurate 3D geometry of user-nominated features
of an aircraft structure or systems. From the photogrammetry point cloud, the tools will generate
geometry such structural datums, sheet-metal and tubular elements, and hole patterns that can then
be used directly for detail design of repairs or modifications.
Background: In recent years, validating the integrity of ‘historic’ glued wooden aircraft structures
that include complex build-ups of different elements has usually included destructive testing.
Destructive testing relies on the availability of equivalent structure or removing coupons from the
structure being validated (which is subsequently repaired). ‘Tap-testing’ is an accepted method that
helps to validate some modern composite secondary structures. It is a manual method with
subjective aspects. Ultrasonic methods are not suitable for testing these structures because they may
not detect failed glue-lines that have ‘intimate contact’ of the structural elements.
Thesis: Develop a practical and objective NDT method for validating the integrity of ‘historic’ complex
glued wooden aircraft structures. Application of the method will consider criticality and geometry of
the structure, and conclusions should take in to account other standard methods, such as visual
inspection.
Background: Replacement of aging aircraft fleets that have become uneconomical or of outdated
capability, whether in the military or civil arena, is an expensive process. Often, the airframe itself
remains viable and a program to update some systems, interiors and equipment is more cost
effective than replacing the fleet. Replacing the aircraft’s engine(s) with a modern type can provide a
major improvement in economics, with a modern engine of similar thrust having lower weight and
superior fuel consumption. Serviceability and maintenance support aspects also improve
dramatically. Upgrading an aircraft with an engine that is very different to that originally fitted,
however, does have many challenges, and changes to the rest of the aircraft must be minimised to
ensure the upgrade remains cost-effective.
Thesis: Determine the feasibility of replacing the De Havilland Goblin engine in the Vampire aircraft
with a Williams International FJ44-3AP turbine engine. Consider all aspects of the installation of the
replacement engine to present a viable upgrade with minimal impacts on the aircraft’s structure and
other systems. Calculate aircraft performance, such as range and time-to-climb, and compare with
the original configuration.
Background: Whether during design, manufacture or service, the volume of engineering data behind
the support of complex or modern aircraft types is vast. Traditional methods for handling this data
rely upon paper copies of all drawings, reports, manuals, records and schedules with indexing that
requires manual navigation through the data to ensure the manufacture or in-service support to
achieve a complying aeronautical product. Current handling of the set of aeronautical data for an
aircraft type or particular aircraft in the digital world is often by processes that simply replicate those
used in the old hardcopy world, relying upon humans tracing through various documents for
servicing schedules, spare parts, and the like. Some aircraft put in to production and entering
operational service in the last ten years are supported by varying levels of sophisticated PDM. Older
designs, even those that continue to be manufactured at significant rates and are in service in large
numbers around the world, rely upon technical support using traditional data management. Fully
integrated PDM systems, making use of modern ‘app’ concepts and computing power, would
improve turn-around times and save costs for design, manufacture and in-service support.
Thesis: Having established the relationship between all the sorts of engineering data for design,
manufacture and in-service support of an aircraft, design and test a data management software
system that integrates the data to allow the full range of maintenance and repair actions to be
documented in an efficient manner. The system will include configuration management to account
for changes to documentation and airworthiness authority rules, and modifications to the aircraft.
Searching for requirements and parts is simplified and uses graphical interfaces. A database of
standard repeat tasks is established for easy generation of new task documentation. Scheduling of
maintenance events is automated, providing calendar or flight-based alarms to the appropriate
maintenance personnel.
Thesis/Projects – Ben Thornber (ben.thornber@sydney.edu.au)
Interested students should first come to see me, and following the discussion if you are certain that
you are keen to do the project, then send an email outlining your interest in the project. For
students interested in learning the ‘nuts and bolts’ of CFD, there are also several possible projects
exploring the performance of state of the art numerical methods for fluid dynamics.
Inertial confinement Fusion involves compressing a small capsule of nuclear material (approx.
2mm diameter) using very powerful lasers until it reaches the necessary temperature and
pressures to produce a nuclear fusion reaction. This is one possible route towards fusion energy
production, however it has many challenges, being addressed in part by a $5bn US project called
the National Ignition Facility. Within the group we have Australian Research Council project to
address one challenge, which is the effects of mixing of the capsule shell material with the
nuclear material thus causing a decrease in yield or lack of ignition. This thesis project will use
state of the art computational fluid dynamics working within our research group to examine the
role of turbulent mixing in Inertial Confinement Fusion.
(2) Design and/or Analysis of a Test Facility for Apogee and Attitude Rockets
We have an ongoing collaboration with a UK/US propulsion systems company who are
working on their next generation of thrusters. There are several aspects to this thesis which
are available for students, namely the analysis of the design of a new contour for a thruster,
an analysis of the impact of mixture fraction (fuel/oxidiser ratio) on the performance of a
specific nozzle design, and design of a new test facility to be located in the UK.
(3) Investigation of Cavity Aeroacoustics
This project has been suggested by collaborators at DSTG who are interested in
understanding the aeroacoustic behaviour of cavities at transonic velocities. Cavity noise has
a major impact in several fields as a prime source of noise in aircraft wheel bays, weapons
bays, gaps between train carriages and open sunroofs/windows on cars. At high speeds the
noise levels are substantial (greater than 150dB) and can be severely damaging. This thesis
will explore the variation of acoustic noise in a generic cavity to give detailed insight into
experiments conducted at DSTO. We will investigate this using our in-house high order
accurate Computational Fluid Dynamics, running on multiple cores on our local cluster.
There is also space in this project to work on new advanced Fluid Structure Interaction
algorithms in collaboration with Dr. Gareth Vio’s group.
This project will explore the simulation of aeroacoustic (noise) levels for generic automotive
vehicles, focussing on experimental data produced by Hyundai. It will use state of the art
unsteady CFD to provide understanding of noise generation mechanisms and fidelity of
numerical simulation approaches. This is of key importance in an industry where there is
huge competition to provide a vehicle with class-leading performance. The student will work
closely with PhD researchers in our research group, which will strongly complement their
work
(5) Investigation of the Flow around a Hemisphere
This project has been suggested by collaborators at DSTO who are interested in
understanding the impact of proturberances on aerodynamic performance and/or structural
vibration. Such hemispheres are very common on modern aircraft, to house cameras or
other optical devices for example. There are several interesting challenges, namely
unsteady vortex shedding from the back of the hemisphere, and the behaviour of flow
dependent on the thickness of the incoming boundary layer. We will investigate this using
CFD. The ideal student will have a background/affinity for CFD and will develop strong
analytical skills.
One of the most challenging manoeuvres which a helicopter pilot can undertake is to land
on a ship at sea, or a large building in poor weather conditions. Here we utilise CFD simulate
the wind flow over ships/buildings and analyse the impact of this flow on helicopter
operations. A particular focus is on helicopter operations close to the Australian Landing
Helicopter Dock (LHD). Here there would be several sub-thesis projects on (i) CFD study of
the LHD, (ii) Studies of the impact of wind velocities on rotorcraft operations, (iii) Novel
modelling of helicopter rotor blades within a CFD computation. This project is aligned with a
DST group project and the student would have the advantage of working alongside a PhD
student within our research group.
(7) Understanding of Fluid Flow in the Spinal Column
Recently, state of the art numerical methods for aerodynamics have been transferred across
to the medical field. A key area of interest is the understanding of the formation of small
cysts (syrinx) within the spinal cord. Such syrinxes lead to pain, loss of feeling and permanent
damage to the spinal cord and have a prevalence of from 0.84 to 8.5 cases per 10,000
people. They are believed to be formed due to disturbed pulsatile fluid flow within the spinal
cord, in particular abnormal transport of cerebrospinal fluid, and are often linked to the
Chiari malformation of the brain. This thesis will focus on the advancement of algorithms
for, or understanding of, the propagation of cerebrospinal fluid and pressure waves in the
spinal column using 1D models. The goal is to provide a fundamental understanding in
simplified physiology to contribute towards understanding and hence mitigation of this
disorder.