for Extruded Outlet Headers Design Calculations for Thickness and Reinforcement Extruded outlet For use in products/ headers are assemblies designed d Reinforcement normally furnished to: Tb Zone as special fittings ASME B31.1 tb per: ASME B31.3 ASME B16.9 ASME B31.4 MSS SP-75 ASME B31.8 A2 A2 L ASTM A-234 ASME B31.11 A3 A3 ASTM A-860 CSA Z662 ho ro ASTM A-403 ASME Code Regulations (CFR Title 49, di ASTM A-420 Part A1 A1 CSA Z245.11 All can conform to192 DOTor Part 195) tr Tr Required Area A = K (tr x di) ISO 15590 ASME Code Dc r1 r1 D General Note: Sketch is drawn for condition where K = 1.00 Controlled Outside Outlet Radius 0.05 do #ro#0.10 d + 0.50" for NPS 8 & larger ASME B31.4, B31.8, B31.11 ASME B31.1, B31.3 0.05 do #ro#1.25" for NPS 6 & smaller PD PD tr = tr = No machining is allowed to form outside radius. 2SFET 2(SE + PY) Pd Pd tb = tb = 2SFET 2(SE + PY) Standard Outlet Heights K = .6 + 2d 3D Outlet Size Outlet Height Outlet Size Outlet Height (I.P.S.) Above Run O.D. (I.P.S.) Above Run O.D. .7 ≤ K ≤ 1.0 1-1/2" 5/16" 26" 2-1/2" NOTE: Area A3 has been neglected, since its use would only result in a 2" 5/8" 28" 2-3/4" 2L = 2 x .7 dTb very slight reduction in Tr(min.). 2-1/2" 11/16" 30" 2-3/4" di = d — 2Tb 3" 7/8" 32" 2-3/4" 3-1/2" 7/8" 34" 2-3/4" Tr(min.) = Ktrdi — 2L(Tb — tb) + tr 4" 1" 36" 2-3/4" di 5" 1-3/16" 38" 2-3/4" S = Specified Minimum Yield Strength 6" 1-1/4" 40" 2-3/4" F = Design Factor E = Longitudinal Weld Joint Factor 8" 1-3/8" 42" 2-3/4" T = Temperature Derating Factor (T=1 for B31.11) 10" 1-1/2" 44" 2-7/8" D = Nominal Outside Diameter, Pipe d = Outside Diameter of Branch Pipe 12" 1-5/8" 48" 3" di = Inside Diameter of Branch Pipe 14" 1-5/8" 52" 3-1/8" tb = Required Thickness of Branch Pipe tr = Required Thickness of Run 16" 1-3/4" 54" 3-1/4" Tb = Nominal Thickness of Branch 18" 1-7/8" 56" 3-3/8" Tr = Nominal Thickness of Run r1 = di 20" 2-1/16" 60" 3-1/2" ro = Radius of curvature of external contoured portion of outlet 22" 2-1/16" 66" 3-5/8" measured in the plane containing the axis of the header and branch. S = Allowable Stress Value for Material (B31.1 and B31.3) 24" 2-1/4" 72" 3-3/4" Y = Coefficient from table 104.1.2 (A) or 304.1.1 (B31.1 and B31.3) Flexibility Characteristic h h h h h Extruded Outlet/Extruded tiextrudedoutlet.qxp 11/6/2009 Welding Tee 2 15:14 Page (as defined in B31) 1.0 1.0* 1.0* 1.0* 1.0* Flexibility Tc < 1.5 TrCharacteristics Rc ≥ 0.05 Db of Extruded Headers B16.9 Welding Tee 4.4 4.4 4.4 4.4 4.4 Tc ≥ 1.5Tr Rc ≥ 0.125 Db B16.9 Welding Tee (TFES Extruded Tee/ Header) 3.1 3.1 4.4 3.1** 4.4 Tc ≥ 1.5Tr Rc ≥ 0.05 Db Tc = crotch thickness of branch connection measured at the center of the branch Rc = radius of external portion of outlet Tr = nominal wall thickness of the mating pipe Db = outside diameter of branch * Essentially 1.0, however "h" may be increased by ratio of (1+Rc/Rr) where Rr is run radius ** Equivalent "h" factor when compared to "i" of 0.9 & "h" of 3.1 vs. "i" of 1.12 & "h" of 4.4
Multiple Outlet Headers High-Strength Low-Alloy
TFES Proprietary Material Material Spec. TFES ES 5.1.2 TFES AG-80
Characteristics for Extruded Headers
Product Form Plate Seamless Tubu WPHY60 - 4" WPHY70 - 10 Yield Strength - Thickness (max) WPHY65 - 3.5" WPHY80 - 4" WPHY70 - 2.75" 30 ft/lbs @ -50F 15 ft/lbs @ -50 Toughness (CVN's) 50 ft/lbs @ -20F 20 ft/lbs @ -20 Carbon Equivalents (max) IIW .45 .48* Pcm .23 .23 CSA .40 .40 HIC Results Good N/A Dimension Limits Comments SSCC Results Good Good d1 MIN = 1/2" Full size outlets can be made NACE MR0175/ISO 15156-2 or on headers with certain combi- Yes Yes (WPHY70 (Annex A) Compliant d2 MAX = D nations of diameter and wall thickness. Formability, Machinability, Excellent Excellent & Weldability D MIN = 4" Max. run diameter is limited only by material handling capa- Grain Size Fine Grain Fine Grain bility and shipping restrictions. Thru Wall Consistency Excellent Excellent Normalize C MIN = d1 + 2" Maximum center-to-end Normalize + Stress Relief dimension is limited only by Heat Treatment raw material size and economic Quench & Temper considerations. Quench & Temper + Stress Relief * Permitted in MSS SP-75 by agreement between manufacturer and purch M MIN = d1 + d2 Maximum center-to-center dimension is limited only by raw material availability and eco- nomic considerations. Codes provide for center-to-center dimensions less than d1 + d2 by further increasing wall thick- ness. However, for the most economical fitting, a min. of d1 + d2 should be maintained.
tr MIN = .250 Maximum wall thickness is a
function of run and branch diameters and material. Header Run End Bevel Detail