Test Specifications

(subject to alternations)
For Field Service only

REFERENCE NO : STS-TS-LEY 6.2 a2 (B) ADJUSTMENT OF PUMP AND GOVERNOR

Edition : 02.2005 GUIDE SLEEVE TRAVEL
Replaces(edition) :- Control lever position : Free
Test oil : F 003 S3E 001 Speed-min-1 (rpm) : 800
Revision :0 Control rack travel in mm : 0.3-0.7
1.MAXIMUM SPEED CONTROL (RATED SPEED)
Combination No. : F 002 A0Z 423
(without supplementry idling spring)

Injection pump : PES 6 A 95 D 320 RS 3574 Control lever position : 50.0±4.0°

Speed-min-1 (rpm) :-
Governor : RSV 300...1200 A 5 C 1396 R Boost pressure in bar :-
Control rack travel in mm :-
Customer : Ashok Leyland Ltd.
Speed-min-1 (rpm) : 1200
Engine model : AL HINO W0 6E - Euro 1
Boost pressure in bar :-
Engine code : 50153
Control rack travel in mm : 10.5-10.7
Application : Vehicular
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 1240-1250
Boost pressure in bar :-

Test oil inlet temperature : 38°-42°C Control rack travel in mm : 9.6

Overflow valve : 1417413012 Speed-min-1 (rpm) : 1275-1295
Inlet pressure in bar : 1.5 Boost pressure in bar :-
Test injector : 0681343009 Control rack travel in mm : 4.0
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1470
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm
Control rack travel in mm : 0.3-1.4
2.FULL LOAD DELIVERY
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR ACTION
Speed-min-1 (rpm) : 1200
Boost pressure in bar :-
Direction of rotation : Clockwise Control rack travel in mm : 10.5-10.7
Prestroke in mm : 3.75-3.85(3.7-3.9) Delivery quantity(x ) : 31.5-32.5(30.5-33.5)
Control rack position in mm : 9.0-12.0 in cm³/500 strokes
Cam sequence : 1-4-2-6-3-5 Maximum spread in cm³ : 1.8(4.0)
Cam displacement : 0-60-120-180-240-300° ±0.5° 3.TORQUE CONTROL
Tappet clearance in mm : min 0.2 Speed-min-1 (rpm) :-
Injection Timing locking :- Boost pressure in bar :-
BASIC SETTING Control rack travel in mm :-
Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 1200 Boost pressure in bar :-
Control rack travel in mm : 10.5-10.7 Control rack travel in mm :-
Delivery quantity(x ) : 6.25-6.55 Speed-min-1 (rpm) : 500
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.4(0.8) Control rack travel in mm : 11.25-11.55
Speed-min-1 (rpm) : 800
Boost pressure in bar :-
Speed-min-1 (rpm) : 300 Control rack travel in mm : 11.2-11.4
Control rack travel in mm : 8.3-8.5 Speed-min-1 (rpm) :-
Delivery quantity(x ) : 1.0-1.4(0.75-1.65) Boost pressure in bar :-
in cm/100 strokes Control rack travel in mm :-
Maximum spread in cm³ : 0.6(0.9) Speed-min-1 (rpm) : 1200
Boost pressure in bar :-
Control rack travel in mm : 10.5-10.7
Contd...2
STS-TS-LEY 6.2 a2
4. COURSE OF DELIVERY 6.MAXIMUM SPEED CONTROL (RATED SPEED)
Speed-min-1 (rpm) : 500 (with supplementary idling spring)
Boost pressure in bar :-
Delivery quantity(x ) : 21.75-23.75(20.75-24.75) Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm :-
Maximum spread in cm³ : 2.5(4.0)
Speed-min-1 (rpm) : 800 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 1240-1250
Delivery quantity(x ) : 27.75-29.75(26.75-30.75) Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 9.6
Maximum spread in cm³ : 2.5(4.0)
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is above the rated speed and if,
Boost pressure in bar :- -the delivery values are within the overchecking tolerance
Delivery quantity(x ) :- -control rack remains at full load position even at 50 min
in cm³/500 strokes (rpm) less than the rated speed
Maximum spread in cm³ :- the cutting-in speed should be declared OK.
Speed-min-1 (rpm) :- 8. DEGREE OF IRREGULARY
Control rack travel in mm :- Speed-min-1 (rpm) : 1310-1340
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 4.0
Maximum spread in cm³ :- No of notches : 12.0
5. IDLING SPEED CONTROL (RATED SPEED) 9. STARTING TRAVEL
Control lever position : 18.0±4.0° Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 300 Control rack travel in mm :-
Control rack travel in mm : 8.3-8.5 Delivery quantity(x ) :-
in cm³/500 strokes
Speed-min-1 (rpm) : 100
Control rack travel in mm : Minimum 19.0 10.STARTING FUEL DELIVERY
Speed-min-1 (rpm) : 100
Speed-min-1 (rpm) : 300
Control rack travel in mm : 13.25-13.75
Control rack travel in mm : 8.3-8.5
Delivery quantity(x ) :-
Speed-min-1 (rpm) : 520-580
in cm³/100 strokes
Control rack travel in mm : 2.0

OTHER INFORMATION

Note:

1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders

2. Values given in brackets are overchecking values

Applicable only for BOSCH and MICO Test benches 051103

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