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Introduction..................................................................................................................................................... 1
Accurate measurement of liquid, gas, and steam pressure is a basic requirement for many industrial
processes to operate safely, efficiently, and with optimum quality control. Many plants have more
pressure-measurement and control devices in use than all other types of measurement and control
instruments combined.
Some pressure-measurement devices use complex technology, while others are quite simple. The
accuracy and precision of the different pressure-measurement instruments also varies widely. This
module introduces you to the basic principles of pressure measurement and explains the benefits of
accurate pressure measurement and control in process industries. In addition, descriptions of the
different pressure-measurement and control devices available will be presented.
This module contains the following sections:
What is Pressure?
Why Measure Pressure?
Pressure Terminology
Inferring Nonpressure Variables
Pressure Measurement and Control
PERFORMANCE OBJECTIVE
After you have completed this module, you will understand and be able to explain the basis upon
which pressure-measurement products are differentiated in the process control industry.
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Before learning about pressure measurement, it is necessary to understand precisely what pressure is.
This section describes the basic principles of pressure.
LEARNING OBJECTIVES
After you have completed this section, you will be able to:
T Define pressure
T Explain how changes in force and in the area over which force is applied affect pressure
T Explain how level, density, and pressure on the surface of the liquid affect the pressure of a liquid
T Explain how container volume and temperature affect the pressure of a gas
Note: To answer the activity questions the Hand Tool (H) should be activated.
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Pressure is the amount of force applied over a defined area. $FWLYLWLHV
The relationship between pressure, force, and area is
represented in the following formula: 1. What is the definition of pressure?
F
P = ---- 1 Density that acts on a defined area
A
2 Mass that acts on a defined area
Where: 3 Volume applied over a defined area
T P = Pressure
4 Force applied over a defined area
T F = Force
T A = Area
If a force (due to physical contact) is applied over an area,
pressure is being applied. Pressure increases if the force
increases or the size of the area over which the force is being
applied decreases.
Weight X and Weight Y in Figure 1.1 are applying different
amounts of pressure to the surface, even though the two
weights are each 100 lb. Weight X has a base of 100 in2.
Therefore, the pressure being applied by Weight X is 100 lb of
force being applied over an area of 100 in2, or 1 lb/in2. 2. Increasing the surface area over which
a force is applied results in an increase
in pressure. Is this statement true or false?
100 lb 2
Pressure = -------------------2- = 1 lb ⁄ in
100 in
100 lb 2
Pressure = -----------------
2
= 100 lb ⁄ in
1 in
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To better understand the relationship between force and area, $FWLYLWLHV
think about the impact of your weight on a couch. The force in
this case is produced by your weight, which, in this example,
will remain constant. If you lie down on the couch, your weight
is applied over a large area and the cushions compress to a
certain degree. If you stand on the couch on one foot, your
weight is applied to a much smaller area and the cushions
compress much more. The force (your weight) is now being
applied over a smaller area—therefore the pressure is
increased.
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The factors that influence the pressure of a liquid are different $FWLYLWLHV
from the factors that influence the pressure of a gas. Therefore,
when measuring pressure, it is important to understand the 3. Which are the factors that will influence
properties of liquids and gases. the measurement of pressure exerted by
a liquid?
Select all options that apply.
HYDROSTATIC PRESSURE (HEAD)
The pressure exerted by a liquid is influenced by three factors: 1 Depth
T Level of the liquid 2 Pressure on the surface
T Density of the liquid 3 Conductivity
T Pressure on the surface of the liquid (vapor space) 4 Density
5 Di-electric
Level of a Liquid
The pressure at the bottom of the column of liquid increases as
the depth of the liquid increases. Pressure is affected by the
height, rather than the volume, of a liquid. If other factors (e.g.,
density of the liquid and pressure on the surface of the liquid)
are constant, the pressure at the bottom of a 10 ft. water level in
a larger tank will be equal to the pressure at the bottom of a 10
ft. water level in a smaller tank.
4. The pressure at the bottom of a glass of
water increases as the glass is filled. Is
this statement true or false?
10 ft
5 gal of water
20 gal of water
Pressure gauge
10 in H O 10 in H O
2 2
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the pressure on your body at a five foot depth is not $FWLYLWLHV
proportionately greater. The pressure in the lake and in the pool
is the same at a depth of five feet. 5. Density is the ______________ of a
particular substance per unit of _______.
Density of a Liquid .
Density is the mass of a particular substance per unit of
volume. A liquid with a greater density has more mass per unit
of volume. Liquids with greater density will produce greater
hydrostatic pressure (head) than liquids with lower density.
Density = Mass / Volume
Variations in temperature cause liquids to expand and contract,
which increases or decreases the volume of the liquid, and thus
the density. That is why densities are typically shown at a
reference temperature.
Density is often represented in terms of specific gravity.
Specific gravity is the ratio of the density of a particular liquid 6. Specific gravity is a ratio of the density
to the density of water at a reference temperature. of a particular liquid to the density of water
at the same temperature. Is this statement
Water has a density of 1,000 kg/m3 at 50 °F (10 °C).
true or false?
Temperature is specified when giving a density value because
temperature affects density. The density of gasoline is
660 kg/m3 at 50 °F (10 °C). To calculate the specific gravity
of gasoline, divide the density of gasoline by the density of
water:
3
660 kg ⁄ m
-------------------------------- = 0.66
3
,
1000 kg ⁄ m
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the top of a column of liquid in a closed tank, pressure on the $FWLYLWLHV
surface would result. If there is a vacuum above the liquid in a
closed tank, a pressure less than atmospheric pressure will exist
on the surface. In a closed-tank application, the pressure
on the surface (vapor space) is often referred to as top
pressure. The effects of pressure on the surface must be taken
into account to produce an accurate pressure measurement.
Pressure on the surface is often measured and
subtracted from the pressure at the point of
measurement to determine liquid pressure,
particularly in level applications.
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GAS PRESSURE $FWLYLWLHV
Unlike a liquid, a gas will exert equal pressure on all parts of 8. In a tank filled with gas, the pressure
the container in which it is held. Two factors affect the pressure at the bottom is ______________
exerted by a gas: the pressure at the top.
T Volume of the container in which the gas is held
T Temperature of the gas
1 greater than
Common practice in process industries is to refer to both 2 smaller than
liquids and gases as fluids. 3 equal to
Container Volume
The relationship between the pressure exerted by a gas and the
volume of the container in which it is held is known as Boyle’s
law. Because a gas can be compressed, the pressure of a gas
increases proportionately as the volume of the container in
which the gas is held decreases. Conversely, if a set amount of 9. The contents of a tank holding 20m 3
gas is transferred to a larger container, the pressure will of gas are transferred to a tank with
decrease in proportion to the increase in container volume. | double the capacity, all other factors remain
V1*P1 = V2*P2 unchanged. What will happen to the
gas pressure?
Temperature of a Gas
The relationship between gas pressure and temperature is
1 The pressure will be doubled.
known as Charles’s law. Gas pressure is affected by changes in
2 The pressure will be reduced to half.
temperature. As the temperature of a gas increases, the energy
3 The pressure will remain unchanged.
of the individual gas molecules increases as well. As a result,
4 The pressure will increase marginally.
the gas molecules collide with the vessel wall more frequently
and with greater force, and the pressure exerted against the
inside wall of the vessel increases.
If the volume of the vessel holding a gas and the amount of gas
are unchanged, the pressure exerted by the gas on the vessel
walls will change in proportion to changes in the temperature
of the gas.
V1T1 = V2T2
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10. A tank containing 20m3 of gas is
heated, while all other factors remain
unchanged. What will happen to the gas
pressure?
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Process industries measure pressure for several reasons, the most common of which are discussed in
this section.
LEARNING OBJECTIVE
After you have completed this section, you will be able to:
T List and briefly explain the four most common reasons for measuring pressure:
• Safety
• Process efficiency
• Cost savings
• Inferred measurement of other variables
Note: To answer the activity questions the Hand Tool (H) should be activated.
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Process industries are organizations that transform one $FWLYLWLHV
substance into another (e.g., crude oil into gasoline, pulp into
paper, steam into electricity). Four of the most common 1. Why do process industries commonly
measure pressure?
reasons that process industries measure pressure follow:
Select all options that apply.
T Safety
T Process efficiency
1 Safety
T Cost savings
T Inferred measurement of other variables 2 Process efficiency
3 Inferred measurement of other
variables
SAFETY 4 Cost saving
Pipes, tanks, valves, flanges, and other equipment used with
pressurized fluids in process industries are designed to
withstand the stress of a specific range of pressures. Accurate
pressure measurement and precise control help prevent pipes
and vessels from bursting. In addition, pressure measurement
and control help minimize equipment damage, reduce the risk
of personal injury, and prevent leaks of potentially harmful
process materials into the environment. Pressure measurement
used to control the level and flow of process materials helps to
prevent backups, spills, and overflows.By monitoring the
pressure in the process, actions can be taken to prevent (or 2. Accurate pressure measurement helps
minimize) an environmental release or personell injury/ process industries save money by keeping
exposure. pumps, compressors, and other devices
used to create pressure or vacuum from
PROCESS EFFICIENCY being run unnecessarily. Is this statement
true or false?
In most cases, process efficiency is highest when pressures
(and other process variables) are controlled at particular values
or within a narrow range of values. Accurate pressure
measurement can help sustain the conditions required for
maximum efficiency. For example, the piece of paper on which
these words are written was created from a pulp solution put
through a paper machine at a specific pressure. If the pressure
had gone above or below the setpoint (required range), the
result would have been scrap instead of a usable sheet of
paper. Efficiency of a process is directly related to the quality
of the product being produced.
COST SAVINGS
The equipment used to create pressure or vacuum in process
industries (e.g., pumps and compressors) uses considerable
energy. Because energy costs money, precise pressure
measurement can save money by preventing the unnecessary
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expense of creating more pressure or vacuum than is required $FWLYLWLHV
to produce the desired results for a particular process.The scrap
3. Which non-pressure process variables
in the above example also adds to unnecessary costs since it
can be determined from a pressure
now may need to be reworked (more energy is required) and measurement?
the overall output is reduced (lost production). Select all options that apply.
Therefore, quality is a sub-component of both process 1 Level
efficiency and cost savings. 2 Temperature
3 Flow
INFERRED MEASUREMENT OF OTHER VARIABLES 4 Density
5 Interface
Pressure measurements are frequently used to infer the
measurement of other process variables, such as the rate of
flow through a pipe, the level of a fluid in a tank, the density of
a substance, or how two or more liquids in a tank interface. For
example, if a constriction is placed in a pipe, pressure will drop
in a predictable way. By measuring the pressure of fluid in a
pipe before and after the constriction, the rate of flow through
the pipe can be calculated. For a discussion on how pressure
measurement can be used to infer the values of other process
variables, see Inferring Nonpressure Variables on page 28.
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Pressure measurements can be expressed in several different units. Some units are more popular in one
part of the world than another. Some pressure-measurement units are more useful for one type of
application than another.
For a measurement to be useful, the reference point from which the measurement is being taken must
be known. For example, a measurement of three miles is meaningless unless we know where three
miles begin or start. Basic reference points of pressure measurement are introduced in this section,
along with descriptions of measurable pressures you will encounter in the field.
LEARNING OBJECTIVES
After you have completed this section, you will be able to:
T Recognize and explain the basis of the units used for pressure measurement
T Differentiate between the following three reference points of pressure measurement:
• Absolute
• Gauge
• Differential
T Differentiate between the following three measurable pressures:
• Head (hydrostatic) pressure
• Static (line) pressure
• Vapour pressure
Note: To answer the activity questions the Hand Tool (H) should be activated.
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Pressure units can be divided into two categories: units of force $FWLYLWLHV
over area and units referenced to columns of fluid.
1. What is the abbreviation for kilopascals?
UNITS OF FORCE OVER AREA
The following are units of force over a defined area: 1 KpA
T Pounds per square inch (psi) 2 kPa
T Kilograms per square centimeter (kg/cm2) 3 KPa
T Grams per square centimeter (g/cm2)—1 g/cm2 = 4 kpa
1/1,000 kg/cm2
T Pascals (Pa or N/m2)—N stands for newton
T Kilopascals (kPa)—1 kPa = 1,000 Pa
T Bar—1 bar = 100,000 Pa
T Millibar (mbar)—1 mbar = 1/1,000 bar
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1 in H2O is the amount of pressure applied by a one-inch $FWLYLWLHV
column of water at reference conditions. Because the 2. Why is temperature specified in inches
temperature is specified, the density will remain constant and of water pressure measurement units?
the measurement unit fixed.
Another commonly used fluid for pressure measurement is the
element mercury (Hg), often expressed as a pressure 1 Every pressure measurement unit
measurement in inches of mercury (inHg). 1 inHg is equal to has the temperature specified as a
the amount of pressure applied by a one-inch-high column of standard.
mercury with a density of 13.5951 g/cm3. Again, because 2 With the temperature specified, the
density is specified, the measurement unit remains fixed. volume is a known constant and the
the unit value will not fluctuate.
Millimeters of mercury (mmHg) is also used to express
pressure. 1 mmHg is the amount of pressure applied by a 1 mm 3 With the temperature specified, the
high column of mercury with a density of 13.5951 g/cm3. density is a known constant and the
unit value will not fluctuate.
Units of pressure can also be expressed in atmospheres (atm). 4 Every liquid application requires the
1 atm is equal to the pressure exerted by the earth’s atmosphere use of pressure measurement units
at sea level. 1 atm is equal to 101.325 kPa, or approximately with specified temperature.
14.6959 psi.
Torr is a unit of pressure based on atmosphere (1 torr equals
1/760 atm). One torr is approximately equal to1 mmHg.
Certain units of pressure are more suitable for certain
applications. For example, liquid column-based
measurements are preferred for level-measurement
applications.
3. Which of the following pressure
measurement units are referenced to a
Inches of water is typically used for smaller measurement and
psi for larger measurement. column of fluid?
Select all options that apply.
1 in H2O
2 psi
3 torr
4 in Hg
5 KPa
6 atm
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CONVERTING UNITS OF PRESSURE $FWLYLWLHV
Product literature (e.g., manuals, product data sheets, product 4. Refer to the table below and state
price lists) for each pressure measurement instrument lists the the value of 115 inH O when converted
2
pressure range within which that device can be effectively and into mbar.
safely operated. However, the pressure units used in the
product literature may not be the same as the units specified by
a customer for his or her application. Therefore, unit 1 270.94
conversions are often required to determine if a particular 2 280.94
pressure-measurement device will meet the requirements of a 3 285.94
customer’s application.
4 275.94
For example, imagine that a customer identifies 40 bar as the
maximum amount of pressure a particular process produces.
The customer wants to know what range instrument to use. The
product literature lists pressure ranges in psi, so a conversion
from bar to psi is necessary before a recommendation can be
made. Units of pressure can be converted using a conversion
table, such as the table below, that shows the relationships
between different units of pressure (e.g., how many bar equal
1 psi). To convert 40 bar to psi, look in the conversion table to
find that one bar equals 14.5038 psi. Because you need the psi
value of 40 bar, multiply 14.5038 by 40 to obtain a value of
580.151 psi. Now you can determine from the product
literature that a Range Code 5 instrument is needed.
Convert To
psi kPa inH2O mmH2O inHg mmHg bar mbar kg/cm2 gm/cm2
psi 1 6.8948 27.7296 704.332 2.0360 51.7149 0.0689 68.9476 0.0703 70.3070
kPa 0.1450 1 4.0218 102.155 0.2953 7.5006 0.0100 10.000 0.0102 10.197
inH2O 0.0361 0.2486 1 25.4000 0.0734 1.8650 0.0025 2.4864 0.0025 2.5355
Convert From
mmH2O 0.0014 0.0098 0.0394 1 0.0029 0.0734 0.0001 0.0979 0.00001 0.0998
inHg 0.0412 3.3864 13.6195 345.936 1 25.4000 0.0339 33.8639 0.0345 34.532
mmHg 0.0193 0.1333 0.5362 13.6195 0.0394 1 0.0013 1.3332 0.0014 1.3595
bar 14.5038 100.000 402.184 10215.5 29.5300 740.062 1 1000 1.0197 1019.72
mbar 0.0145 0.1000 0.4022 10.2155 0.0295 0.7501 0.001 1 0.0010 1.0197
kg/cm2 14.2233 98.0665 394.408 10018.0 28.9590 735.559 0.9807 980.665 1 1000
gm/cm2 0.0142 0.0981 0.3944 10.0180 0.0290 0.7356 0.0010 0.9807 0.001 1
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Pressure-measurement devices can be categorised according to $FWLYLWLHV
the reference pressure from which they measure. The three
reference pressures are: 5. An absolute pressure transmitter uses
________________ as the reference.
T Absolute
T Gauge
T Differential 1 a perfect vacuum
Absolute and gauge devices measure the difference between 2 atmosphere
the pressure of the process fluid and a reference pressure. 3 1 bar
Differential devices take two pressure measurements of the
process fluid at different points and measure the difference
between them.
ABSOLUTE PRESSURE
Absolute pressure measurements compare measured pressure
to a perfect vacuum (or 0 psia). Because no pressure reading
can be less than a perfect vacuum, an absolute
pressure-measurement device will never have a negative
reading. The reference pressure of an absolute
pressure-measurement device (i.e., a perfect vacuum) never
changes.
One example of an absolute pressure application is
the monitoring of certain chemical reactions.
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GAUGE PRESSURE $FWLYLWLHV
A gauge pressure-measurement instrument uses the pressure of 6. A gauge pressure transmitter uses
the surrounding atmosphere (approximately 14.7 psi) as a ______________ as the reference.
reference pressure. Changes in atmospheric pressure (such as
those due to changes in the weather) cause the output of a gauge
sensor to change. Depending on the application, the output 1 a perfect vacuum
change may or may not be desirable. In process systems not 2 atmosphere
open to atmosphere (e.g., a process in an unvented tank), 3 0 psia
pressures of the process material being measured could be less
than the surrounding atmospheric pressure, which would result
in a negative pressure reading.
Gauge devices are often used on holding tanks that
are open to atmosphere.
DIFFERENTIAL PRESSURE
A differential pressure measurement uses a second process 7. How many process connections
pressure as a reference pressure. Differential pressure do differential pressure-measurement
measurements are often used to infer the rate of flow through a instruments have?
pipe by determining the pressure drop that occurs from one
point in a system to another, such as the pressure drop that
occurs across an orifice plate in a pipe. For example, if a 1 One
differential pressure (DP) instrument is installed so that the 2 Two
high side of the instrument measures the pressure on the 3 Four
upstream side of the flow element in a pipe and the low side of
the instrument measures the pressure on the downstream side
of the flow element, with the high side pressure at 12 psi and
the low side pressure at 10 psi, the differential pressure is 2 psi.
Changes in atmospheric pressure do not affect the output of a
differential pressure-measurement instrument because both
measured pressure and reference pressure are equally
influenced by exposure to the atmosphere.
Differential devices are often used in flow or level
applications.
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In a "closed" tank system, differential pressure (DP)
measurement is applied to cancel off the varying ullage or
vapor effect when inferring level in the tank. This is possible
because the ullage will be experienced at both the high side and
the low side of the DP instrument and since DP =
high side pressure - low side pressure, the ullage effect is
cancelled off.
Ullage or vapour
P
head
DP
Transmitter
L H
side side
P =P +P
high top head
P =P
low top
P -P =P
high low head
DP Transmitter
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DESIGNATING REFERENCE PRESSURES $FWLYLWLHV
The designator a for absolute and g for gauge are often 8. What does the designation psig
attached to the end of pressure units to indicate the reference represent?
pressure or type of instrument being used. Thus, the pressure
unit "psi" is sometime represented as psig or psia and the unit
"bar" as bar g or bar a. 1 Pounds per square inch gauge
2 Pounds per square in gas
Converting Absolute Pressure Measurements
3 Pressure per square inch of gas
An absolute pressure measurement registers the pressure of the 4 Pressure per square inch gauge
surrounding atmosphere as part of the pressure reading,
whereas a gage pressure measurement uses atmospheric
pressure as its reference. Therefore, absolute values can be
converted to gage values by subtracting atmospheric pressure
from the absolute pressure reading (Figure 1.2).
9. A gauge pressure transmitter is measuring
atmospheric pressure. What is the pressure
reading?
29.73 P S I A
ABSOLUTE
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14.7 psia is slightly higher than the standard pressure value of
1 atm, which is 14.6959 psi. The value changes depending on
the weather and the location of the instrument, but normally
does not vary more than a few tenths. For most applications,
using a value of 14.7 psia for atmospheric pressure is
sufficient.
The three types of measurable pressures in the process control
industry follow:
Head pressure 11. Head pressure is the pressure exerted
Static pressure by a column of fluid. Is this statement
Vapor pressure true or false?
HEAD PRESSURE
Head pressure, also known as hydrostatic pressure, is the
pressure exerted by a column of fluid (Figure 1.3). Head
pressure is directly proportional to the specific gravity of the
fluid and the height of the fluid column.
Head Pressure = Height × S.G.
P1
H P = h (s.g.)
SG = 1.7
P3 = 100 inH2O g ⫻ 1.7
= 170 inH2O g 12. Head pressure is proportional to the
specific gravity of a fluid. Is this statement
true or false?
Figure 1.3: Head Pressure
Depending on where the pressure transmitter is mounted,
calculations must be performed to factor out errors and ensure
the correct head pressure is seen by the instrument.
Pressure-measurement instruments are often mounted above or
below the tap, or point at which the process fluid is being
measured.
If the pressure transmitter is mounted below the tap, the
column of fluid held in the connection piping between the tap
and the instrument will put additional pressure on the sensor of
the instrument. If the distance from the tap to the pressure
transmitter and the specific gravity of the fluid are known, the
added head pressure can be factored out of the measurement.
If the pressure-measurement instrument is mounted above the
tap, gravity will act on the column of fluid, pulling it away
from the instrument’s sensor and thus creating a negative head
pressure. A negative head pressure can also be calculated and
then factored out of a pressure measurement.
STATIC PRESSURE
Static pressure, or line pressure, is the pressure exerted in a 13. Pressure exerted by the fluid in the
closed system. A closed system is a system that is sealed from pipe can be referred to as static pressure.
atmosphere. An example of static pressure can be found in a Is this statement true or false?
common boiler system. As the water in the boiler is heated,
pressure increases. The term static or line pressure is more
commonly used in flow applications and refers to the pressure
exerted by the fluid in the pipe.
VAPOR PRESSURE
Vaporization is the transformation of a substance from a liquid
state to a gas state (e.g., water to steam). The transformation
occurs at a specific temperature for each liquid. For example,
water turns to steam (boils) at 212 °F (100 °C).
Increased pressure causes the boiling point of a liquid to rise.
Conversely, a decrease in pressure causes the boiling point of a
liquid to fall. For example, water boils at 212 °F at or near sea 14. _______________ is the transformation
level, butat high altitudes where the atmospheric pressure is of a liquid into a gas.
lower, water boils at less than 212 °F.
1 Vaporization
2 Emulsification
3 Condensation
1 decreases
2 remains constant
3 increases
The relationship between pressure, temperature, and the
boiling point of a substance can be plotted on a simple,
two-axis graph. Figure 1.4 shows the vapor pressure curve. 16. Vapor pressure curves are identical
Each substance has its own respective vapor pressure curve. for all substances. Is this statement
The vapor pressure curve of oil, for instance, differs from the true or false?
vapor pressure curve of glycerin.
Pressure-measurement instruments that use a fill fluid are
sensitive to high temperatures. If the fill fluid of an instrument
boils, the instrument gets damaged and will no longer give
an accurate pressure reading. Therefore, the temperature and
pressure conditions of fill fluids must remain such that the
process fluid always falls within the liquid region of its vapor
pressure curve.
When customers choose an instrument and a fill
fluid, anticipated process pressures and
temperatures must be compared to the vapor
pressure curve of the fill fluid to ensure accurate
measurements.
P
r
e
Liquid
s
s
u Vapor
r
e
Temperature
LEARNING OBJECTIVES
After completing this section, you will be able to describe how pressure measurement can be used to
infer (calculate):
The rate of flow of a fluid through a pipe
The level of a liquid in a tank
The density of a fluid in a tank
The way different fluids interface in a vessel
Note: To answer the activity questions the Hand Tool (H) should be activated.
INTERFACE MEASUREMENT
An interface is the boundary between two immiscible
(incapable of being mixed) fluids with different densities
(e.g., oil and water). An interface measurement finds the
boundary between two liquids stored in the same tank, each
with a different density. For example, when oil and water
occupy the same vessel, the oil floats on top of the water. The
interface between the two fluids is the upper level of the water
and the lower level of the oil. If the density of both fluids is
known, interface can be inferred from a pressure measurement.
' &
Application Example:To determine % of interface
Liquid A with respect to Liquid B
What is the Calibration Range? Vapour
Remote Seal SG = 1.1
1
Liquid A
10 ft
SG = 1.3
20 mA pt? (at 100% level) 1
DP = 120" * (SG - SG )
2 f
DP = 120" * (1.3 - 0.95 )
Liquid B
= 42" H 0
2 0%
Cal Range = 18 to 42" H20 L H
P
bottom
SG = 0.95
1
LEARNING OBJECTIVES
After you have completed this section, you will be able to:
Identify two types of pressure gauges
Explain the operations of the two types of liquid column gauges:
• Barometers
• Manometers
Name the parts of a mechanical pressure gauge
Describe the operation and use of pneumatic pressure cells
Describe the operation of the following electronic pressure transmitters:
• Variable capacitance
• Piezoresistive
• Piezoelectric
• Variable inductance
• Variable reluctance
• Vibrating wire
• Strain gauge
Note: To answer the activity questions the Hand Tool (H) should be activated.
(
All pressure measurements depend upon some portion of the
instrument being physically moved by the pressure source
being measured. Two types of pressure-measurement gauges 1. Which of these are examples of liquid
are liquid column gauges and mechanical gauges. In a liquid column gauges?
column gauge, the height of a column of liquid varies in
response to applied pressure. Mechanical gauges have
mechanical parts that move in response to applied pressure. 1 Pyrometer
2 Manometer
LIQUID COLUMN GAUGES 3 Tachometer
4 Barometer
Below are two types of liquid column pressure gauges:
Barometer
Manometer
Barometer
A barometer is a device that measures atmospheric pressure. A
barometer consists of a clear, hollow tube with one end blocked
off. The tube is filled with liquid and set, with the blocked end
pointing up, into a reservoir of fill liquid (typically mercury)
(Figure 1.5).
P= pressure
29.9 in Hg
Phead
Patm
(
Barometers are highly accurate. They are often used as a
reference for calibrating other pressure instruments.
Barometers are also commonly used for weather forecasting. 2. A U-tube manometer measures pressure
by comparing the fluid level in one leg to
Manometer the fluid level in the other leg of the
manometer. Is this statement true
A derivation of the barometer is the manometer. A manometer or false?
is a clear, U-shaped tube partially filled with fluid. One leg of
the manometer is the reference side; the other leg is the
measured side. A pressure measurement is made by comparing
the fluid levels of the column in each leg of the manometer U
(Figure 1.6).
Differential Head
(
MECHANICAL PRESSURE GAUGES
Mechanical pressure gauges have two basic parts: 3. Which of the following shapes describe
Sensing device Bourdon tube designs?
Mechanical dial or indicator (connected to the sensing Select all options that apply.
device; gives a pressure reading)
1 Twisted
The most commonly used types of pressure-sensing devices
are:
2 Helical
Bourdon tube
3 Straight
Bellows and capsules
4 Spiral
5 C Shaped
Mechanical pressure gauges are still widely used in the process
control industry.
Bourdon Tube
Bourdon tubes are curled, flexible tubes with one closed end.
As fluid flows into a bourdon tube, the tube straightens. As
pressure increases, the tube straightens further. When pressure
decreases, the tube springs back to its original shape. Several
different metals and other materials are used to make bourdon
tubes.
Bourdon tubes come in four designs (Figure 1.7):
C shaped
Twisted
Helical
Spiral
Motion Motion
Pressure
Pressure
Pressure Gauges
Measured
Pressure
(
Bellows and Capsules
Bellows and capsules are pleated, flexible chambers that
expand when filled with material under pressure. The
individual chambers of a capsule are sealed so that only the
first chamber in the series is actually in contact with process
pressure. A bellows is open inside.
Capsules tend to spring back to their original shape when the
pressure is released. Bellows often require an external spring to
push them back into shape. A reference pressure may also be
applied to the outside of the bellows or capsule.
Measured
Pressure
Spring
Bellows
Measured
Pressure
Capsular Element
PNEUMATIC CONTROLLERS
A pneumatic controller is a device that, in response to an input 5. What is a pneumatic controller?
pressure, sends a pneumatic output to a relay. A relay is a
device that sends a pneumatic impulse strong enough to
physically accomplish some action (e.g., open or close a valve) 1 A device that sends out a digital
to regulate the process. output in response to an input pressure.
For example, as process pressure increases, a sensing device 2 A device that sends out an electrical
moves. Because the sensing device is connected to the flapper, output in response to an input pressure.
the flapper also moves. The flapper is set to move back and 3 A device that sends a pneumatic output
forth over the opening of the supply nozzle in a way that directs in response to an input pressure.
more air flow through the output nozzle. Therefore, as process 4 A device that sends out a pneumatic
pressure increases, the air pressure output of the pneumatic output in response to an input electrical
device increases proportionately. In response to the output signal.
signal from the pneumatic controller, a valve in a relay opens
allowing more pneumatic pressure to be sent to a valve. The
pneumatic pressure sent by the relay adjusts the setting of the
control valve in order to keep the process pressure within
defined limits.
Pneumatic Controller
Signal
Force Bar
Air and Baffle
Supply
Liquid Filled
Twin Diaphragm
Capsule
High Low
Pneumatic Transmitter
VARIABLE CAPACITANCE
Capacitance is the ability of a substance to hold an electrical
charge. A capacitor is a device consisting of two conductive
plates aligned with one another but not making contact. The
space between the plates is filled by an insulating medium
known as a dielectric. In the variable capacitance sensor of
most pressure transmitters, the dielectric is oil. Three factors
affect the capacitance of a capacitor:
Surface area of the plates
Insulating properties of the dielectric
Distance between the plates
Operation
During operation, the isolating diaphragms and fill fluid on the
process and reference sides of the sensor transmit the process
and reference pressure to the oil fill fluid. The fluid in turn
transmits the process and reference pressure to the sensing
diaphragm in the center of the variable capacitance sensor. The
sensing diaphragm deflects in response to differential pressure
across it. In gage pressure transmitters, atmospheric pressure is
transmitted to the low side of the sensing diaphragm. In
absolute pressure transmitters, a reference pressure is
maintained on the low side. The displacement of the sensing
diaphragm is proportional to the pressure. Capacitor plates on
both sides detect the position of the sensing diaphragm. The
differential capacitance between the sensing diaphragm and the
other capacitor plates is converted electronically to an
appropriate current, voltage, or digital output signal.
Capacitor Output
Lead Wires
Capacitor Plates
Sensing Diaphragm
Rigid Insulation
Dielectric
(Oil Fill Fluid)
Isolating
Diaphragm Welded Seals
Isolating Diaphragm
VARIABLE INDUCTANCE
Inductance is a process by which a body that has magnetic or
electrical properties passes those properties to another body
without making contact. In a variable inductance transmitter, a
movable iron core is surrounded by a coil of wire. An
alternating current (ac) input is run through the coil. The iron
core is attached to a sensing device (e.g., diaphragm or
capsule). As the sensing device moves in response to pressure,
the iron core moves in relation to the surrounding coil. The
change in position of the iron core causes a proportionate
change in the inductance of the coil. The change in inductance
can be measured and converted electronically to a standard
control signal, commonly a milliampere, voltage, or digital
control signal.
VARIABLE RELUCTANCE
Variable reluctance transmitters also convert changes in
inductance into a standard milliampere, voltage, or digital
control signal, but are configured differently than variable
inductance transmitters. Two coils are placed on either side of a
magnetic diaphragm. An ac voltage is run through the coils,
which turns the coils into electromagnets. As the magnetic
diaphragm moves closer to one coil and farther from the other
in response to pressure, the inductance of the coils changes
because of changes in the magnetic field around the coils. The
property of a body to create change in a magnetic field is called
reluctance.
15. The electronic components of a pressure
Benefits and Limitations of Variable Reluctance Devices transmitter convert the frequency of the
Because the basic operating principle is similar to that of vibrating wire into a standard control signal.
variable inductance devices, variable reluctance devices exhibit Is this statement true or false?
similar characteristics. Variable reluctance devices are sensitive
to fluctuations in temperature and in the ambient
electomagnetic field.
VIBRATING WIRE
If a current is passed through a wire that is in a magnetic field,
the wire will vibrate. Changes in the tension with which the
wire is held change the frequency of the vibration of the wire.
If one end of the wire is attached to an elastic sensing device,
such as a diaphragm, changes in pressure on the diaphragm
will cause proportionate changes in the vibrational frequency
of the wire. The frequency is measured and converted into a
standard control signal, commonly a milliampere, voltage, or
digital control signal.
STRAIN GAUGE
The electrical property of resistance of a conductive substance
changes as that substance is stretched. In a strain gauge, one
end of a wire is attached to an elastic sensing device, and the
other end of the wire is secured in place. As the sensing device
moves in response to changes in pressure, the wire is stretched
or relaxed. The variations in strain on the wire cause
measurable changes in the resistance property of the wire.
Changes in resistance are electronically converted into
standard control signals, such as milliampere, voltage, or
digital control signals.
Some strain gauges use foil cemented to the back of a sensing
device instead of wires. As the amount of strain on the foil
changes, resistance changes as well.
The piezoresistive transmitters discussed previously are
actually a form of strain gauge.
2. A closed tank with a volume of 18,000 ft3 holds gas at a temperature of 500 °F and at
a pressure of 2,000 psia. Would it be a good idea to transfer the gas to another
closed tank with a volume of 6,000 ft3 and a pressure limit of 4,000 psia?
(1) Yes, transferring the gas is a good idea because pressure will increase to
approximately 2,660 psia only, which is well within the specified pressure limit
of the smaller tank.
(2) Yes, transferring the gas is a good idea because the pressure of 2,000 psia
will be well within the 4,000 psia pressure limit of the smaller tank.
(3) No, transferring the gas is not a good idea because the pressure will increase
to 6,000 psia, which is much more than the 4,000 psia pressure limit of the
smaller tank.
(4) No, transferring the gas is not a good idea because it is not possible to
transfer a gas at a temperature of 500 °F.
3. A closed tank with a volume of 18,000 ft3 holds gas at a temperature of 500 °F and at
a pressure of 2,000 psia.
If the gas is cooled to 100 °F, will it be a good idea to transfer the gas to another
closed tank with a volume of 6,000 ft3 and a pressure limit of 4,000 psia?
(1) Yes, transferring the gas is a good idea because the decrease in pressure will
be proportionate to the decrease in temperature.
(2) No, transferring the gas is not a good idea because the pressure will not
decrease below the 4,000 psia pressure limit of the smaller tank.
(3) No, transferring the gas is not a good idea because it is not possible to
transfer a gas at a temperature of 100 °F.
If the pressure 10 feet below the surface of the syrup in the larger tank is 20 psig,
what will be the pressure 10 feet below the surface of the syrup in the smaller tank?
(1) 10 psig, since the pressure will decrease in proportion to the decrease in
volume.
(2) 20 psig, since the liquid pressure is not affected by tank volume.
30 psig, since the liquid pressure on the side of the tank will increase only by
50%
(3) 40 psig, since the pressure will increase in proportion to the decrease in
volume
(A) A flanged connection on a pipe has a burst pressure limit of 750 psig. If the
pressure exceeds 750 psig, the connection will release toxic fluid.
(B) A dairy uses a compressor to pump air into the top of a closed tank to force
milk out of the tank and into a pipeline. To save money, the compressor
should be turned off as soon as the tank is empty.
(C) A commercial brewer needs to know at what of other variables point in the
process to begin cold filtering.
(D) A natural gas distributor uses a differential pressure measurement to
determine the amount of gas being distributed through a pipe to a customer.
1. An oil refinery uses a process that produces a maximum pressure of 35 bar. The
refinery manager asks if the process connection of a particular Rosemount
transmitter is rated to withstand such a pressure. The Rosemount product literature
lists the pressure ratings in psig.
(1) head
(2) static
(3) vapor
5. If in Tank 1 P1 is 14.7 psia and P2 is 4.3 psig, what is the value of P3 if the
measurement device is an absolute instrument?
P1 = Pressure on the surface, P2 = Pressure exerted by the column of fluid, P3 =
Pressure reading of the measurement device
(1) 14.7 psig: The gauge instrument subtracts the liquid column pressure and
takes only the atmospheric pressure.
(2) 19.0 psig: The gauge instrument gives the summation of liquid column
pressure and atmospheric pressure.
(3) 6.0 psig: The gauge instrument subtracts the atmospheric pressure and gives
only the liquid column pressure.
(4) 10.4 psig: The gauge instrument subtracts the liquid column pressure from
the atmospheric pressure.
(1) Height of liquid = Pressure / Specific Gravity, therefore 150 / 1.3 = 115.4 in
(2) Height of liquid = Pressure X Specific Gravity, therefore 150 X 1.3 = 195 in
(3) Height of liquid = Pressure + Specific Gravity, therefore 150 + 1.3 = 151.3 in
(4) Height of liquid = Pressure - Specific Gravity, therefore 150 - 1.3 = 148.7 in
2. The differential pressure is 2 psig, which converts to 55.4592 in H2O. Therefore, the
specific gravity of the fluid is 55.4592 __________ 36 = __________.
(1) square
(2) square root
(3) cube root
(A) Is the most common pneumatic output signal in the process control industry
(B) Is particularly sensitive to changes in the ambient electromagnetic field
(C) Consists of a twisted tube with one closed end that straightens when filled
with process fluid
(D) Is the most common electronic output signal in the process control industry
(E) Has di-electric fluid as part of the sensing device
1. C, A, D, B
1. 1
2. 4
3. 3
4. 2, 1
5. 2
6. 3
7. 1
1. 1
2. 3, 2
3. 2
1. D, C, B, A
2. E, A, B, C, D
3. D, A, B, C
1. 4
2. False
3. 1,2,4
4. True
5. Mass, Volume
6. True
7. False
8. 3
9. 2
10. 1
1. 1,2,3,4
2. True
3. 1,3,4,5
Pressure Terminology
1. 2
2. 3
3. 1,3,4,6
4. 3
5. 1
6. 2
7. 2
8. 1
9. 2
10. 3
11. True
12. True
13. True
14. 1
15. 3
16. False
1. 1
2. False
3. 1,2
4. 2
1. 2,4
2. True
3. 1,2,4,5
4. 1,2,4,5
5. 3
6. 2
7. 4
8. 2
9. 2
10. False
11. 2
12. 3
13. 1
14. True