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INTRODUCTION
ASME
The American Society of Mechanical Engineers (ASME) was organized in 1880
as an educational and technical society of mechanical engineers. At that time
in American industrial history, mechanical engineering was growing in size and
importance, and the number of mechanical engineers was increasing. More than
one hundred years later, the Society continues to focus on mechanical engineering.
Now, however, the Society has expanded far beyond the United States and North
America and is designated ASME International. With a membership of 125,000
and a staff of 400 in 10 offices across the United States, ASME is a major force
in the technical world.
The codes and standards are used in over 100 countries throughout the world.
ASME standards often become means for satisfying government regulatory and
procurement requirements.
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CONTENTS
PAGE
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . inside front cover
ASME . . . . . . . . . . . . . . . . . . . . . . . . . . inside front cover
ASME Codes & Standards . . . . . . . . . . . . inside front cover
ASME Boiler & Pressure Vessel Code . . . . . 2
ASME Accreditation and Code
Symbol Stamps . . . . . . . . . . . . . . . . . . . 2
Glossary . . . . . . . . . . . . . . . . . . . . . . . . 2
Initial Preparation . . . . . . . . . . . . . . . . . . . . . . . . 3
Types of Accreditation . . . . . . . . . . . . . . . 3
Authorized Inspection Agency (AIA) . . . . . . . 3
Quality Control System . . . . . . . . . . . . . . . 3
Summary of Requirements Table . . . . . . . . 4
Applications and Fees . . . . . . . . . . . . . . . . . . . 5
Applications . . . . . . . . . . . . . . . . . . . . . . 5
Certificate and Stamp Fees . . . . . . . . . . . . 5
Shop Review Deposits and Fees . . . . . . . . . 5
Invoices . . . . . . . . . . . . . . . . . . . . . . . . 5
Shop Review . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General . . . . . . . . . . . . . . . . . . . . . . . . . 5
Shop Review Team . . . . . . . . . . . . . . . . . 5
Conduct of Shop Review . . . . . . . . . . . . . . 6
Additional Requirements for Safety . . . . . . . 6
Valve Certificates
Issuance of Certificate of Authorization . . . . . . . . 6
Report and Recommendation . . . . . . . . . . 6
Reconsideration of Recommendation . . . . . 7
Issuance . . . . . . . . . . . . . . . . . . . . . . . . 7
Post Accreditation Activities . . . . . . . . . . . . . . . 7
Change to Scope . . . . . . . . . . . . . . . . . . 7
Change to QC Manual . . . . . . . . . . . . . . . 7
Change of Company Ownership . . . . . . . . . 7
and/or Company Name
Change of Address or Relocation . . . . . . . . 7
Renewal of Accreditation . . . . . . . . . . . . . 7
Combined Programs . . . . . . . . . . . . . . . . . . . . 8
Achieving ISO Registration . . . . . . . . . . . . . . . . 8
Preparation . . . . . . . . . . . . . . . . . . . . . 9
Pre-Assessment . . . . . . . . . . . . . . . . . . . 9
Document Review . . . . . . . . . . . . . . . . . . 9
Assessment . . . . . . . . . . . . . . . . . . . . . 9
Registration . . . . . . . . . . . . . . . . . . . . . . 9
Surveillance . . . . . . . . . . . . . . . . . . . . . . 9
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ASME BOILER & PRESSURE VESSEL CODE complying with the laws and regulations in most
ASME of the US and Canada, as well as other coun-
ASME set up a committee in 1911 for the
Certificate tries throughout the world. Whether or not an
purpose of formulating standard rules for the
Holders can ASME Code Symbol Stamp is legally required, it
construction of steam boilers and other pres-
provides users with a high degree of confidence
readily combine a sure vessels. This committee is now called the
that the stamped items conform to established
Boiler and Pressure Boiler and Pressure Vessel Committee and it is
safety standards. These requirements for
responsible for the development and mainte-
Vessel Shop Review obtaining a Certificate of Authorization are nec-
nance of the ASME Boiler and Pressure Vessel
with an ISO 9000 essary to safeguard the use of the Stamps and
Code.
maintain their worldwide acceptance.
assessment. (A
The Code establishes rules of safety governing
description of ASME’s The flow chart at the bottom of this page shows
the design, fabrication, and inspection of boilers
the typical procedure for obtaining a BPV
ISO 9000 and pressure vessels, and nuclear power plant
Certificate of Authorization to use the Code
Registration Program components. The objective of the rules is to
Symbol Stamps.
assure reasonably certain protection of life and
starts on page 9). property and to provide a margin for deteriora- ASME administers six other accreditation
tion in service. programs, five certification programs, and an
ISO 9000 Registration Program.
ASME ACCREDITATION
AND CODE SYMBOL STAMPS GLOSSARY
Since 1916, ASME has accredited companies AIA - Authorized Inspection Agency
to certify that their products and services com- ASME Designee - an individual authorized
ply with ASME codes and standards. More by ASME to act on its behalf for the purpose
than 4,500 companies in 65 countries are of performing reviews, surveys, and audits
currently accredited. of organizations holding or applying for
accreditation.
ASME Code Symbol Stamps are used by
Certificate Holders to indicate that stamped Authorized Inspection Agency (AIA) - the
items conform to the latest edition of the ASME inspection organization of a state or municipality
Boiler and Pressure Vessel Code. Utilization of of the United States or a Canadian Province,
or an insurance company authorized to write
the ASME Code Symbol Stamp is a means of
boiler and pressure vessel insurance.
2
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INTRODUCTION/INITIAL PREPARATION
Inspection may also be done by a regularly three years and are issued on a subscription
employed User’s Inspector in the case of a basis. The rules of the Code are revised
User-Manufacturer which manufactures annually in addenda, and become mandatory
pressure vessels exclusively for its own use six months after publication. Interpretations
and not for resale. AIAs are accredited by are also published in supplements to the
ASME.
Code. Both the addenda and the interpreta-
Authorized Inspector (AI)/Authorized tions are included with each subscription.
Inspector Supervisor (AIS) - an inspector The addenda and interpretations assure
regularly employed by an ASME accredited that you are aware of the latest require-
AIA. Inspectors are qualified to the National ments. Therefore, reproduced documents
Board Rules for Commissioned Inspectors from any source are not acceptable for
and receive their commission from the ASME accreditation.
National Board. AI/AIS must comply with
the duties and qualifications contained in the Save time
QAI-1 standard. AUTHORIZED INSPECTION AGENCY (AIA)
and money
Code - ASME Boiler and Pressure Vessel Code Applicants are required to have a contract
by combin-
or agreement with an accredited Authorized
Field Site - the point of final installation of a Inspection Agency (AIA), except applicants ing an ISO 9000
stamped item or a temporary, intermediate for H (cast iron heating boilers), HV (heating assessment with a
site required for assembly of parts to be
boiler safety valves), UD (pressure vessel BPV Shop Review.
installed at the final, permanent field location
rupture disks), UV (pressure vessel safety
(See page 9).
Jurisdiction - a state or municipality of the valves), UV3 (high pressure vessel safety
United States or a Canadian Province which valves), and V (boiler safety valves). This
has adopted one or more sections of the must be a written agreement between the
ASME Boiler and Pressure Vessel Code manufacturer and the AIA which specifies
National Board - See National Board of the terms and conditions under which the
Boiler and Pressure Vessel Inspectors inspection services are to be furnished and
which states the mutual responsibilities of
National Board of Boiler and Pressure both parties.
Vessel Inspectors - an organization com-
posed of Chief Inspectors of states and cities A list of accredited AIAs is included with the
of the United States and provinces of Canada application.
that have adopted one or more sections of
the ASME Boiler and Pressure Vessel Code, Certificate Holders must notify ASME whenever
one of which is Section I (Power Boilers). this agreement is canceled or changed to
They are located at 1055 Crupper Avenue, another AIA.
Columbus, Ohio 43229-1183.
A list of AIAs can be found on
Shop Review - an evaluation of an appli- www.asme.org/cns/accreditation
cant’s quality program and its implementa-
tion conducted for the new issuance or
renewal of ASME Certificates of QUALITY CONTROL SYSTEM
Authorization
Applicants are required to have and demon-
strate a quality control system to establish
that all Code requirements, including materi-
Initial Preparation al, design, fabrication, examination (by the
manufacturer, inspection by the AIA), pres-
TYPES OF ACCREDITATION sure testing, and certification will be met.
There are 17 Symbol Stamps associated with The quality control system must be docu-
the non-nuclear sections of the Code for mented in a manual which supports under-
which Certificates of Authorization are issued standing of the system. The manual and sup-
by ASME. These are listed in the Summary porting procedures and records must be in
of Requirements table on page 4 together English. If the manual also exists in other lan-
with the applicable sections of the Code. guages, the English-language manual governs
for accreditation by ASME.
Note: The “R” (repair) stamp is not covered by an
ASME accreditation program. It is issued It is not necessary that the Quality Control
by the National Board of Boiler and Pressure Manual be a stand-alone document. For
Vessel Inspectors. example, it may be part of a manual which
It is essential that applicants have a subscrip- also addresses ISO 9001 quality system ele-
tion to the required ASME published Code ments. In such cases it may be advisable to
books - CD-ROM versions are not acceptable. identify those items which address ASME
New editions to the Code are published every requirements.
3
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Summar y of Requirements
AIA CERT. OTHER
SYMBOL STAMP CODE BOOKS REQUIRED REQ. PER. REQUIREMENTS
Pressure Vessel Section II, Section VIII, Section IX No 3 years Capacity certification
Ruptured Disks2 Parts A, B, C, D Div. 1 PTC 25 test required.
Miniature Section II, Section V Section IX Yes 1 year Must hold valid
Vessels Parts A, B, C, D Section VIII, Div. 1 U or S Certificate.
Pressure Vessel Section II, Section VIII, Section IX No 3 years Capacity certification
Safety Valves2 Parts A, B, C, D Div. 1 or Div. 2 PTC 25 test required.
High Pres. Vessel Section II, Section VIII, Section IX No 3 years Capacity certification
Safety Valves2 Parts A, B, C, D Div. 3 PTC 25 test required.
1
Section IX and Section II, Part C are not required for manufacturers if welding and brazing is not within the scope of their work.
2
Section II not required for assemblers. Section IX and Section II, Part C are not required for manufacturers if welding and brazing is not within their scope of work.
4
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APPLICATION
Any organization desiring a Certificate of Shop Review
Authorization must apply on forms issued by
ASME. Application should be made 3-5
months in advance of the requested shop GENERAL
review date. The shop review will consist of an on-site eval-
uation of the applicant’s Quality Control (QC)
A deposit must accompany the application.
Manual and the implementation of the QC
The required deposit includes the Certificate
system.
and Stamp fees and, where required, the
deposit for the Shop Review. (a) Prior to the shop review, applicants will be
requested to fill out a checklist, indicating
ASME Staff reviews each submitted applica-
the appropriate QC Manual references.
tion for completeness and begins the schedul-
ing of the shop review, or notifies the organi- (b) A shop review will normally take two days. Submit
zation responsible for scheduling the review.
(c) Applicants will be given the opportunity only one
ASME Staff will also request the applicant’s to correct deficiencies during the review. deposit
AIA to advise us whether or not an agree-
(d) A demonstration or implementation of for a combined BPV
ment has been signed to provide inspection
service and the date of such an agreement. the QC system during the review must Shop Review and ISO
include the administrative functions to 9000 assessment.
Organizations can also apply for ISO 9000 support the QC system and the manufac-
Registration through ASME at the same time turing, fabrication and testing, of prod-
by completing the ASME ISO 9000 application. ucts necessary to indicate knowledge of
code requirements and ability to produce
DEPOSITS AND FEES the components/parts covered by the
scope of the system.
Fees for reviews conducted by ASME are
based on the time spent on the Shop Review (e) The demonstration may be conducted on
and travel, plus actual expenses. in-process work, a mock-up to current
Code rules, or combination thereof, and
A review deposit is required where ASME a review of past job documentation.
conducts the shop review. This includes: Where Code work is in progress, the
(a) all reviews conducted outside of the demonstration must include the adminis-
United States (except UD, UV, UV3, V, trative and construction functions for the
and HV Certificates); products and orders which are being
processed to meet Code requirements.
(b) all reviews in the US where there is no
Jurisdiction, i.e. South Carolina, Puerto (f) For companies that have also applied for
Rico, and the Virgin Islands (except UD, ISO 9000 Registration through ASME,
UV, UV3, V, and HV Certificates); the ISO 9000 assessment will be con-
ducted concurrently.
(c) all reviews where the jurisdiction is the AIA;
((c) Where the Jurisdiction is the AIA, the (d) Implementation. The Team will review the
review will be conducted by ASME and applicant’s demonstration for implemen-
the Jurisdiction. tation of the QC System to assess the
applicant’s knowledge and ability to pro-
(d) Reviews for all H (Cast Iron) Certificates duce Code items covered within the
are performed by ASME. There is no AIA. scope of their Certificate(s). Evidence will
(e) Reviews for all V, UD, UV, UV3 and HV be examined to the extent necessary to
Certificates are performed by an ASME determine if all applicable requirements
Designee appointed by the National are met. Any deficiencies identified in
Board. There is no AIA. implementation of the applicant’s quality
control system or in Code compliance will
(f) For manufacturers of multiple pressure be brought to the attention of the appli-
vessels and boilers - those built to the cant. The applicant will be provided the
requirements of Section VIII under the opportunity to resolve identified deficien-
provisions of UG-90(c)(2), Section IV cies prior to the conclusion of the review.
under HG-515.4(b), or Section X RI-160-
a representative of ASME or the National (e) Executive Session of Team. The Team
Board will be part of the review team. will meet in private to review and docu-
ment any deficiencies and to formulate a
(g) For companies that have also applied for recommendation relative to the issuance
ISO 9000 Registration through ASME, of Certificate(s) of Authorization.
the portions of the review which relate to
ISO 9001 or ISO 9002 requirements will (f) Exit Meeting with Applicant. The Team
be conducted by Certified ISO 9000 lead Leader will report to the applicant the
auditors and auditors. deficiencies, if any, and the proposed
recommendation as agreed upon by the
If the review is to be conducted by the Team during its executive session. Note
Jurisdiction or the National Board, they will that this is only the Team’s recommenda-
contact the applicant directly regarding the tion and it is subject to acceptance or
scheduling of the review. Otherwise, the modification by ASME.
applicant will be contacted by ASME.
ADDITIONAL REQUIREMENTS FOR SAFETY VALVE
CONDUCT OF SHOP REVIEW AND RUPTURE DISK CERTIFICATES
The Shop Review will consist of the following For new issuances of UD, UV, UV3, V, and
primary activities: HV Safety Valve Certificates, the applicant
must have the capacity certification tests
(a) Manual Review. The Team will review the Eliminate
within 90 days of the review. If the tests are
QC Manual as a Team, agree on deficien- conflicting
not successfully completed within six months
cies, and identify applicable Code refer-
of the date of the review, a new review must be interpre-
ences to support requested revisions.
conducted. A list of testing laboratories tations of quality sys-
(b) Opening Meeting. The Team Members accepted by ASME accompanies the application.
tem requirements by
will introduce themselves, discuss their
affiliations and outline the review choosing ASME as
sequence. At the close of the meeting,
a shop tour will be requested to allow all
Issuance of Certificate your ISO 9000
Registrar.
Team Members an overview of plant lay- of Authorization
out and products and to get a better
understanding of Manual descriptions.
REPORT AND RECOMMENDATION
(c) Report of Manual Review. Any QC The review team will issue a report with one
Manual deficiencies will be presented and of the following recommendations:
agreement of required changes will be
discussed with the applicant. Additional (a) issue Certificate;
revisions may be necessary based on the
(b) rereview required; or
implementation review. The applicant will
be encouraged to complete any Manual (c) deficiency(ies) requiring follow-up by the
revisions during the review so that the AIA within 30 days. If the AIA does not
revised Manual can be reviewed and accept the corrective action that the
accepted prior to the exit meeting and applicant takes, a rereview will be
the Team’s departure. required.
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For companies that have also applied for ISO CHANGE OF COMPANY NAME
9000 Registration through ASME, a sepa-
If the name of the company on the Certificate
rate ISO 9000 report will be issued.
has changed and there is no change to the
Recommendations relative to ISO 9000
internal company reorganization which affects
Registration will have no effect on the
the QC system, the Certificate Holder must
issuance of Certificates of Authorization.
notify ASME and provide supporting documen-
tation (a letter from the AIA is sufficient).
RECONSIDERATION OF RECOMMENDATION The Certificate Holder must accept responsi-
If the recommendation is for a rereview, bility for all items previously manufactured
ASME will provide the applicant with an expla- under that certificate. A revised Certificate
nation of the deficiencies. The applicant may showing the new company name will be
request that ASME reconsider this decision. issued upon payment of an administrative fee.
CHANGES TO QC MANUAL
Changes to QC Manuals must be accepted
prior to implementation by the following
organization:
T
(b) UD, UV, UV3, V, and HV - National Board;
his document is intended to serve
(c) UG-90(c)(2) and HG-515.4(b) Certificates- as a guide for new applicants for
representatives of all parties involved in ASME accreditation. It is not intended
the original review; to replace Code requirements or admin-
istrative procedures.
(d) all others - Certificate Holder’s AIA.
7
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■ Engineering Services
BPV Boiler and pressure vessels
Accredited by: American National
N-type Nuclear components Accreditation Program for Registrars
of Quality Systems (ANSI-RAB)
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PREPARATION/PRE-ASSESSMENT/DOC. REVIEW/ASSESSMENT/REG./SURVEILLANCE
9
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ASME International
Three Park Avenue
New York, NY 10016-5990
U.S.A.
Phone: 212-591-8033
Fax: 212-591-8599
Email: accreditation@asme.org
Website: www.asme.org/cns/accreditation