SRI KRISHNA POLYTECHNIC COLLEGE, COIMBATORE-42

DEPARTMENT OF AUTOMOBILE ENGINEERING

32042 Special machine process

Question set 1

PART A (5x2=10)
1. Define Composite
2. What are the advantages of Pultrusion process?
3. Write any two principle specification of a Slotter.
4. Name the different broaching operations
5. Mention any two tool holding devices used in milling machine.
6. Define Indexing.
7. What is feed back device?
8. Define plasma.
PART B (5x3=15)
9. List out the constituents used in composite manufacturing.
10. Distinguish between planer and shaper.
11. List out any five specifications of a shaper
12. Draw the T-Slot milling and end milling cutter with neat sketch.
13. Define glazing and loading
14. Name the process involved in chemical machining.
15. List out the benefits of CMM.
16. Write short notes on tool magazine.
PART C (5X10=15)
17 (a). Explain Pultrusion process of composite manufacturing with neat sketch
(OR)
(b)Write a brief notes on Calendaring and Rotational moulding with neat sketch.
18. (a). Explain with neat sketch of Quick return mechanism of shaper?
(OR)
(b).With neat sketch explain horizontal broaching machine and state its application.
19. (a) (i) Explain any two milling cutters with neat sketch
(ii) Write short notes on gear grinding process.
(OR)
(b) With neat sketch explain gear Hobbing process and state its advantages and limitations
20. (a) (i)Write short notes on mounting of grinding wheel.
(ii) Explain ultrasonic machining with neat sketch
(OR)
(b)With neat sketch explain Centrelss grinding Machine.
21. (a) (i) Explain the construction and working of CMM
(ii) Write short notes on reciprocating ball screw used in CNC machine
(OR)
(b)(i) Write short notes In process probing
(ii) With a neat sketch explain CNC turning center
 SRI KRISHNA POLYTECHNIC COLLEGE, COIMBATORE-42
DEPARTMENT OF AUTOMOBILE ENGINEERING

32042 Special machine process

Question set 2
PART A (5x2=10)
1. Define plastic
2. Write any two applications of filament winding?
3. List out the any two working holding devices used in shaper?
4. Mention any two planer operations.
5. Define climb milling?
6. What is meant Truing in grinding wheel?
7. State the components of NC system.
8. List out the types of slide ways?
PART B (5x3=15)
9. What are the factors Influencing the selection of plastics?
10. Define calendaring?
11. What is the purpose of quick return mechanism?
12. Name any five milling operations.
13. List out the materials used for making of gears.
15. what is meant by center less grinding?
16. What is encoder?
PART C (10x5=50)
17. (a) Explain Reciprocating screw injection molding with neat sketch (10)
(OR)
(b) (i) Explain the design considerations for plastic components (5)
(ii) State the differences between thermoplastic and thermosetting plastics.
18. (a) Explain the Automatic feed mechanism of shaper.
(OR)
(b) (i) explain any two broaching operation.
(ii)Explain any two work holding devices of planer with neat sketch
19. (a) Explain Universal milling machine with neat sketch
(OR)
(b) What are the gear finishing process .explain any two with neat sketch.
20. (a) write about standard marking system
(OR)
(b) With a neat sketch explain electro chemical grinding and state any two advantages and limitations.
21. (a) (i) explain the working principle of a CNC system.
(ii) State any five differences between CNC system and NC system
(OR)
(b) What are transducers? Explain the working of Rotary transducer.
 SRI KRISHNA POLYTECHNIC COLLEGE, COIMBATORE-42
DEPARTMENT OF AUTOMOBILE ENGINEERING
32042 Special machine process
Question set 3
PART – A 4X2=8

1. State any 3 specifications of shaper?

2. Name the different broaching operations?

3. Define CNC?

4. what is meant by indexing

PART-B 4 X 3 = 12

5. State any two work holding devices in planar with neat sketch.

6 .Explain the principal operation of shaper.

7. Mention the types of slide ways in CNC machine

8. Draw the axis convention in CNC Turning center

PART – C 10 X 3 = 30

9. (a). Compare shaper and planer (5)

(b) With the help of neat sketch explain the automatic feed mechanism used in planner . (5)

10.(a).Explain the crank and slotted link mechanism in shaper with neat sketch and explain its working
(5)

(b).Describe with neat sketch the working of horizontal broaching machine. (5)

11. (a) Explain the construction and working of CMM (5)

(b) what are the various types of of tool magazine and explain anyone with a neat sketch (5)
 SRI KRISHNA POLYTECHNIC COLLEGE, COIMBATORE-42
DEPARTMENT OF AUTOMOBILE ENGINEERING
32042 Special machine process
Question set 4
PART – A 4X2=8

1. Define milling process?

2. What are the different materials used for manufacturing of gears?

3. What is meant by dressing and truing?

4. what is electrochemical grinding?.

PART-B 4 X 3 = 12

5. state any two difference between up milling and down milling.

6. what are the gear generating process and gear finishing process?

7. Lis the advantages of ultrasonic machine.

8. Explain the principle of planetary type grinder with neat sketch.

PART – C 10 X 3 = 30

9. (a). List out the various work holding devices used in milling machine .Explain any two with neat sketch
(5)

(b) with the help of neat sketch explain gear shaping process.(5)

10.Explain the principle operation of EDM and Plasma Arc Machining process with neat sketch
(10)

11. Explain centerless grinder with a neat sketch and state its applications and advantages
(10)