MAX AGG SIZE mm

20

M30 concrete mix design

PROJECT :- S.C.C Combined Grading & Design M30

Table 4
Material (Table 1) Proposed Mix Kg % wt Vol Lit
A B C D E F G Cement 360 16.4 114.3
Cement Fly Ash 20mm 10mm Metakaolin Natural C.sand Fly Ash 180 8.2 81.1
OPC Basalt Basalt Sand 20mm 280 12.8 0.15 95.6
10mm 440 20.1 0.25 154.9
Metakaolin 0 0.0 0.0
Ultratech Ashtech Uran Uran Zigma Vaitarna Uran Natural 930 42.5 0.594 366.1
Table 2 C.sand 0 0.0 0.00 0.0
R.B.D - - - - - Sum 100 Air 20.0
Est Water (w/c) 174 0.322 174.0
Sp. Gr. 3.15 2.22 2.93 2.84 2.22 2.54 2.80 Total 2364 Sum 1006.0
Mortar Vol 735.5 litres

MS 2.20 Water / Powder Ratio Vol 0.84 (Range 0.8 - 1.1)

PFA 2.30 Total Pdr <150mic kg/m³ 567.9 (Range 500 - 600 kg/m³)
GGBS 2.90 Sand Vol as % Mortar Vol % 49.8 (Range 40 - 50 %)
Total Powder Volume Lit 206 (Min Vol = 160 litres)

Table 3
BS % Passing Combined
Sieve
20mm 14mm
Cement Fly Ash 20mm 10mm Metakaolin Natural C.sand Grading
40.0 mm 100 100 100 100 100 100 0 100.0 100 100 100 100
20.0 mm 100 100 97 100 100 100 0 99.6 97 100 100 100
12.5 mm 100 100 13 100 100 100 0 88.9 85 100 98 100
10.0 mm 100 100 1 87 100 100 0 84.7 75 85 80 95
4.75 mm 100 100 1 12 100 97 0 68.4 60 73 64 72
2.36 mm 100 100 0 5 100 62 0 52.0 53 60 55 60
1.18 mm 100 100 0 0 100 29 0 37.0 45 55 51 57
0.600 mm 100 100 0 0 100 14 0 30.6 40 48 46 53
0.300 mm 100 100 0 0 100 6 0 27.2 30 40 31 37
0.150 mm 100 100 0 0 100 3 0 25.9 23 30 26 29
0.075 mm 100 100 0 0 100 2 0 25.5 20 25 23 26

Volume of Powder in Fine Aggs = 10.98 Lit F. M. 3.86

Table 5
MIX PROPORTIONS BY % OF DRY MATERIALS
% 16.4 8.2 12.8 20.1 0.0 42.5 0.0 100.0
 20mm Combined Grading

% Passing
100
90
80
70
60
50
40
30 14mCobinedGrag

20
40.0 mm 20.0 mm 12.5 mm 10.0 mm 4.75 mm 2.36 mm 1.18 mm 0.600 mm 0.300 mm 0.150 mm 0.075 mm

BS Sieve
BSiev

Proposed Mix Design for Self Compacting Concrete kg / m³ ssd

A B C D E F G Water Admixtures
Cement Fly Ash 20mm 10mm Metakaolin Natural C.sand
OPC Basalt Basalt Sand 0
Glenium B276 Glenium Stream 2
Vaitarna with ssd Aggs

360 180 280 440 0 930 0 174 4.32 0.54

Absortion 1 1 2 2.5

Lab Trial Dry - 277.2 435.6 0.0 911.8 0.0 199.4

0.035 0.000 0.000
m³ 12.60 6.30 9.70 15.25 0.00 31.91 0.00 6.98

Note :- The above figures are given for guidance only. We would strongly recommend that trial mixes are carried out
in order for you to check that the resulting concrete properties are satisfactory to your requirements.
 BASF C.C. (I) LAB TRIALS REPORT

Project : MHADA Mumbai - B.G.Shirke

Objective : SCC Mix development for M30 grade

Batch size in Cu.m 1.00 0.035 0 0

Trial Date 14.09.15 12/30/1899
Mix Ref. No.
Mix Grade M30
Cement (Coromondal 53 360 12.60 0.00 0.00
Fly Ash 180 6.30 0.00 0.00
M. Silica 0 0.00 0.00 0.00
W/C 0.322
CA I - 20 mm (site) 277.2 9.70 0.00 0.00
CA II - 10 mm (site) 435.6 15.25 0.00 0.00
Crushed Sand (site) 0.0 0.00 0.00 0.00
Processed Sand (site) 911.40 31.90 0.00 0.00
Free Water + correction 199.80 6.99 0.00 0.00
Dosage (%)

Admixture 1
Dosage 0.800

Admixture 2 SIKA VISCOCREATE

Dosage in % 151.2
Observations:
Flow (mm) @ 5 mins
T 50 in sec
V funnel in sec
Flow (mm) @ 60 mins
V funnel @ 60 mins
Flow (mm) @ 120 mins
V funnel @ 120 mins

Wet Density (kg/cu.m.)

Comp. Strength (MPa)
01 Day
03 Day
07 Day
28 Day
Atm./Concrete Temp.
Remarks

Start Time
Moisture Correction for 20 mm 10 mm Crushed Sand Natural Sand Water Cementatious
Batch size per cu.m.(kg) 280 440 0 930 174 540
Water Absorption (%) 1.00% 1.00% 0.00% 2.00%
Field Moisture (%) 0.00% 0.00% 0.00% 0.00%
Correction Factor (%) 1.00% 1.00% 0.00% 2.00%
Correction Quantity(Kg) 2.80 4.40 0.00 18.60 25.80
Correct Batch /cu.m.(kg) 277.2 435.6 0.0 911.4 199.80