Detailed Project Report

Table of Contents

A. Project Proposal Summary ……………………………………………………………………..…2

B. System Description (Grid Connected System)…………………………………………....3

C. Bill of Material ………………………………………………………………………………………..…5

D. Photo Voltaic Modules……………………………………………………………………………….7

E. Solar Power Conditioning Unit/Inverter (RPI M30 Model)……………………….…8

F. Typical Module Mounting Structure…………………………………………………………..9

G. AC Panels / Enclosures……………………………………………………………………………..10

H. PVC Cables………………………………………………………………………………………………..12
Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
Solar Grid Connected System Trichy

A. Project Proposal Summary

Sr. No. Project Description Data

1 Customer Name MAM College Of Engineering,

2 Project Location Trichy
3 System Type Solar-Grid Connect System (without Battery Backup).

4 Installation Location Ground /Roof mounted

5 PV Array Capacity 100kWp

6 Inverter Capacity 30KW(AC) x 3 nos String Inverter outdoor Type ( 3-

phase O/P),
7 Operation Mode Synchronize with Grid

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 Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
Solar Grid Connected System Trichy

B. System Description (Grid

Grid Connected System
System):

The Solar electricity is produced when the Photons from the sun rays hit the Solar Cell,
generating electrons in the Solar PV panels - this creates Direct Current (DC).

The DC electricity from the panels passes through DC distribution network to a grid grid-
interactive inverter, which converts the DC electricity into 415/230V AC for 3/1 Phase
operation. The inverters employ state of the art technology with IGBT methodology and feed
into the AC Grid.

Fig2.2: Drawing of typical configuration of grid connected PV System

The Photovoltaic (PV) Grid-connect

connect system has mainly 3 components:
- The Crystalline Silicon PV array,
- Module Mounting Structure and
- Power conditioning Unit (PCU).

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 Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
Solar Grid Connected System Trichy

Modules: The indigenous Moser Baer - make, Solar Crystalline Silicon Modules will be used for
this system.

Power Conditioning Unit/Inverters: We propose to use Delta make or Equivalent inverter for
this proposed PV system requirements.

The PCU converts the DC Power into AC power and feeds into the grid. It is designed to give
high efficiency with IGBT technology. The PCU delivers the max. Power generated through solar
modules into grid due to its inbuilt feature of MPPT operation. The PCU has internal self
protection in case of any fault in the grid. Also the PCU has inbuilt contactors/breakers with
fuses for self protections.

The PCU has in-built microprocessor based controls. The Inverter is designed in such a way that
it will synchronize with the utility (grid) power with respect to the Voltage and frequency of Grid
and it corrects itself according to the grid parameters within its settable limits. The inverter will
sense the array power and grid power; if both are available it starts and stops automatically in
the morning and evening respectively.

100kWp PV System Integration:

The 100 KWp Crystalline-Silicon Solar Photovoltaic Power systems for this project comprise the
following major components and services.

• 100KWp Solar Array consisting of 414 no Moser Baer make C-Si PV modules of 240Wp (+/-
3%) each. No of modules will vary as per selection of module capacity
• Module mounting structures to mount the solar modules with special protection against
corrosion.
• 3 nos of grid connected String inverter of capacity 30KW each which is capable of 10-15%
higher DC input capacity. Output power is 400VAC, 50Hz. three phase, 3-wire
Each Inverter has in-built data logger and monitoring device
• Mounting hardware and system DC & AC cabling
• AC Distribution panel for Grid isolation and energy meter (KWh) reading
• Project Management including, design, supply, installation & Commissioning of the PV
system.
• Project Management Documentation, various drawings of required mechanical, civil and
electrical.
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 Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
Solar Grid Connected System Trichy

Our emphasis on quality, throughout the organisation, ensures that all components are mutually
compatible and manufactured into a professionally engineered and integrated power system,
thus enhancing system reliability, performance and longevity.

C. Bill of Material

Bill Of Material: Grid Connected System

MAM College Of Engineering, Trichi Capacity : 100 KWp

Sl.No Items Quantity Units Make

Solar Photo Voltaic C-Si Module (240Wp,+/-
1 414 No. Moserbaer
3% Tolerance.)

2 Module Mounting Structure 1 Set Moserbaer

Finolex/Century/or
3 1 Core 4 Sq.mm Cu XLPE Cable 2100 Meters
equivalent
3 Core 25 Sq.mm Alum PVC Arm. Cable (PCU to Finolex/Century/or
4 135 Meters
AC Combiner) equivalent

3.5 Core 95 Sq.mm Alum PVC Arm. Cable (AC Finolex/Century/or

5 50 Meters
Combiner to AC DB) equivalent

Solar Grid Connected Inverter 30KW-3-Ph AC

6 3 No. SMA /Delta or equivalent
O/P
PCU Accessories( Data Logging and
7 1 Set SMA /Delta or equivalent
Monitoring)
8 AC Distribution Board 1 No. Moserbaer

9 AC Combiner Box 1 No. Moserbaer

10 Lightning Arrestor 4 Set Standard make

11 Earthing System 1 Set IBEX Super Earthing Kit

12 Installation Accessories 1 Set Standard make

13 G.I Wire/Strip 1 Lumpsum Standard make

Terms and conditions.

1)
Site preparation will be in scope of customer. Incase any equipment on the rooftop is obstructing the
installation of modules, it will be in scope of customer to make the site ready for installation of the
modules and associated equipment

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Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
Solar Grid Connected System Trichy

2)
Standard Module Mounting Structure considered for Normal shadow free Plain RCC roof with Anchor bolt
fastners sealing with Roof.
3) All the PCU, DC & AC panels to be placed at Rooftop only. BOM will different if any change in placement of
equipment.
4) The Bill of materials as considered above and the makes are indicative only .Due to continual
improvement and development the Rating and specifications of solar module, inverters (PCU) may change.

System Schematic Diagram 100 KWp Solar Grid Connected System

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Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
Solar Grid Connected System Trichy

D. Photo Voltaic Modules:

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Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
Solar Grid Connected System Trichy

E. Solar Power Conditioning Unit/Inverter ( RPI M30 model)

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 Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
Solar Grid Connected System Trichy

F. Typical Module Mounting Structure

MS Galvanized mounting structure as per the requirements of the project and to installed
maximum nos. of modules in min. area. The structure is designed in such a manner that module
can be replaced easily and in line with site requirements and it is easy to install and service in
feature.
Mounting Structure will support SPV modules at a given orientation, absorb and transfer the
mechanical loads to the ground properly and will not any requirement of welding or complex
machinery at site.
The structure is designed in such a way that it will take less space and will withstand wind load
up to 150kM/hr.
All fasteners, nut and bolts are made of Stainless steel - SS 304 5.4.6 PCC
FOUNDATION BASE: The legs of the structures made with GI angles are made of fixed and
grouted in the PCC foundation columns made with 1:2:4 cement concrete.

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Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
Solar Grid Connected System Trichy

G. AC Panels/Enclosures:
AC Combiner Box:

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 Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
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AC Distribution Board:

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 Detailed Project Report 100 kWp CUSTOMER : MAM College Of Engineering,
Solar Grid Connected System Trichy

H. PVC Cables:
All the cables will be supplied conforming to Indian/international standard IS 694/IS 1554,IEC
60189,IS/IEC69947 & shall be of 650 V/ 1.1 kV grade as per Interconnections, array to junction
boxes, junction boxes to PCU etc will be so selected to keep the voltage drop and losses to the
minimum.

The bright annealed 99.97% pure bare copper conductors that offer low conductor resistance,
they result in lower heating thereby increase in life and savings in power consumption. These
wires are insulated with a special grade PVC compound formulated and manufactured in-house.
The skin coloration offers high insulation resistance and long life.

Technical Specifications for Cables

Parameters Specifications

Working voltage Up to 1100V

Temperature range -15 deg C to +70 deg C

Sizes Suitable sizes

Color codes Red, Yellow, Blue, Black and Green (for earthing)

End of Proposal
______________________________________________________________________

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