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VULCRAFT

A Division of Nucor Corporation


STEEL JOISTS AND JOIST GIRDERS,
STEEL ROOF AND FLOOR DECK,
COMPOSITE & NON-COMPOSITE FLOOR JOISTS

FOR MORE INFORMATION,


CONTACT A VULCRAFT SALES OFFICE
VULCRAFT
MANUFACTURING LOCATIONS:

P.O. Box 100520 • Florence, SC 29501 • (843) 662-0381 Fax: (843) 662-3132
P.O. Box 680169 • Fort Payne, AL 35968 • (256) 845-2460 Fax: (256) 845-2823
P.O. Box 186 • Grapeland, TX 75844 • (936) 687-4665 Fax: (936) 687-4290
P.O. Box 59 • Norfolk, NE 68702 • (402) 644-8500 Fax: (402) 644-8528
P.O. Box 1000 • St. Joe, IN 46785 • (260) 337-1800 Fax: (260) 337-1801
P.O. Box 280 • Chemung, NY 14825 • (607) 529-9000 Fax: (607) 529-9001
P.O. Box 637 • Brigham City, UT 84302* • (435) 734-9433 Fax: (435) 723-5423
*STEEL JOISTS, JOIST GIRDERS AND COMPOSITE JOISTS ONLY.
Website Address: www.vulcraft.com

The 65,000-seat multi-purpose Alamo Dome, San Antonio, Texas The 29-story First Indiana Plaza in downtown Indianapolis used
408,800 ft 2 3NA G90 Painted White. 439,440 square feet of Vulcraft 3” composite deck.
Architects: Marmon Barclay Souter Foster Hays and HOK Sports Developer: Duke Associates; Architect: CSO Architects, Inc.;
Facilities Group; Structural Engineer: W.E. Simpson Co. Inc.; Project Design Architect: 3DI International; Construction Manager: Duke
Manager: Day & Zimmermann, Inc.; Structural Contractor: Lyda Construction Management, Inc.; Structural Engineer: Walter P. Moore &
Incorporated; Steel Fabricators: Crown Steel Inc. and Industrial Associates; Steel Fabricator: Ferguson Steel Company.
Mechanical Co.; Steel Erector: John F. Beasley Construction Co.

i
TABLE OF CONTENTS
VULCRAFT, a leader in the steel joist and Recycled Content - LEED Program ................................................4
joist girder industry offers a complete range of Typical Dimensions .........................................................................6
steel decking at six strategically located deck ROOF DECK (TYPE “B”, “F”, “A”, “N”, AND “E”)
manufacturing facilities. The deck is accurately 1.5B, BI, BA, BIA .............................................................................7
roll formed in varying configurations on the most 1.5F .................................................................................................8
modern high-speed roll forming equipment 1.5A .................................................................................................9

ROOF
available. 3N, NI, NA, NIA .............................................................................10
1.0E ...............................................................................................11
Steel roof and floor decks have long been Cellular Deck .................................................................................12
recognized for their economy because of their ANSI/SDI-RD1.0 Standard for
light weight and high strength-to-weight ratio. Steel Roof Deck ................................................................13 thru 17
They provide a durable and attractive roof or floor Short Form Specifications for Roof Deck ................................18, 19
Fire Resistance Ratings ................................................................20
system for fast all-weather construction. Steel FM Global Approved Spans ..........................................................21
decks also provide excellent lateral diaphragm Accessories...................................................................................22
action thus reducing the necessity for structural

NON-COMPOSITE
bracing and their incombustible nature assures NON-COMPOSITE FLOOR DECK TYPE (TYPE “C”) (CONFORM)
architects, engineers and owners of excellent fire Conform (Type C) ..........................................................................23
ratings. 0.6C, CSV ...............................................................................24, 25
1.0C, CSV ...............................................................................26, 27
1.3C, CSV ...............................................................................28, 29
FINISHES: 1.5C.........................................................................................30, 31
Vulcraft offers a selection of three finishes: 2C .........................................................................................32, 33
prime painted, galvanized and black (uncoated). 3C .........................................................................................34, 35
ANSI/SDI-NC1.0 Standard for
Prime painted - prior to applying a baked-on Non-Composite Steel Floor Deck .....................................36 thru 42
acrylic medium gray primer, the cold rolled sheet Short Form Specifications for Non-Composite Form Deck .....43, 44
is chemically cleaned and pre-treated. An Floor-Ceiling Assemblies with Form Decks...................................45
off-white primer is available at an additional cost. Non-Composite & Composite Deck Details ..................................47
COMPOSITE FLOOR DECK (TYPE “VL”)

COMPOSITE
Galvanized - Vulcraft galvanized decks are 1.5 VL & 1.5 VLI ......................................................................48, 49
supplied from mill coated sheets conforming to 1.5 VLR ...................................................................................50, 51
ASTM-A653-94, Structural Steel, and Federal 2 VLI ........................................................................................52, 53
Spec. QQ-S-775, and they are offered in two zinc 3 VLI ........................................................................................54, 55
coated finishes. ANSI/SDI-C1.0 Standard for
(1) G-90 - 0.9 ounce/sq.ft. Composite Steel Floor Deck .............................................56 thru 67
(2) G-60 - 0.6 ounce/sq.ft. SDI Pour Stop Selection Table ......................................................63
Short Form Specifications for Composite Floor Deck .............68, 69
Floor-Ceiling Assemblies with Composite Deck......................70, 71
VULCRAFT, a division of Nucor Corporation, Maximum Cantilever Spans ..........................................................72
has provided this catalog for use by engineers Web Crippling Data .......................................................................73
and architects using Vulcraft steel decks. It
includes all products available at the time of CODE OF STANDARD PRACTICE
printing. We reserve the right to change, revise or Code of Standard Practice ..........................................74 thru 79
withdraw any products or procedures without

DIAPHRAGM
notice.
DIAPHRAGM SHEAR STRENGTH AND STIFFNESS
Diaphragm Shear Strength and Stiffness......................................82
Typical Fastener Layout/ Example.................................................83
The information presented in this catalog has 1.5 B, F, A..........................................................................84 thru 95
been prepared in accordance with recognized 3N ..................................................................................96 thru 99
engineering principles and is for general Conform (Type “C”) Normal Wt. Concrete ...................................100
information only. While it is believed to be Conform (Type “C”) Light Wt. Concrete .......................................101
accurate, this information should not be used or Conform (Type “C”) Type 1 Fill.............................................102, 103
relied upon for any specific application without Conform (Type “C”) Type 2 Fill.............................................104, 105
competent professional examination and Composite Deck ..................................................................106, 107
verification of its accuracy, suitability and Publications .................................................................................112
applicability by an engineer, architect or other FRONT COVER PICTURE:
licensed professional. The Prairie School - Racine, Wisconsin
The primary framing system of this 68,000 sq. ft. facility consisted of a
braced, compound-curved steel frame supporting long span barrel vaulted
steel joists at the roof with precast plank supported on a steel frame and
load bearing masonry walls at the floor. The structure was supported on
conventional spread footings. The building featured large areas of clerestory
glazing and curvilinear form.

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ALABAMA
7205 Gault Avenue N.
Fort Payne, Alabama 35967
P.O. Box 680169
Fort Payne, Alabama 35968
(256) 845-2460 • Fax: (256) 845-2823
email: sales@vulcraft-al.com
ISO 9001 Certified
ISO 14001 Certified
Joists & Deck

INDIANA
6610 County Road 60
P.O. Box 1000
St. Joe, Indiana 46785
(260) 337-1800 • Fax: (260) 337-1801
email: sales@vulcraft-in.com
ISO 9001 Certified
ISO 14001 Certified
Joists & Deck

NEBRASKA
1601 West Omaha Avenue
Norfolk, Nebraska 68701
P.O. Box 59
Norfolk, Nebraska 68702
(402) 644-8500 • Fax: (402) 644-8528
email: sales@vulcraft-ne.com
ISO 9001 Certified
ISO 14001 Certified
Joists & Deck

NEW YORK
5362 Railroad Street
P.O. Box 280
Chemung, New York 14825
(607) 529-9000 • Fax: (607) 529-9001
email: sales@vulcraft-ny.com
ISO 9001 Certified
ISO 14001 Certified
Joists & Deck

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SOUTH CAROLINA
1501 West Darlington Street
P.O. Box 100520
Florence, South Carolina 29501
(843) 662-0381 • Fax: (843) 662-3132
email: sales@vulcraft-sc.com
ISO 9001 Certified
ISO 14001 Certified
Joists & Deck

TEXAS
175 County Road 2345
P.O. Box 186
Grapeland, Texas 75844
(936) 687-4665 • Fax: (936) 687-4290
email: sales@vulcraft-tx.com
ISO 9001 Certified
ISO 14001 Certified
Joists & Deck

UTAH
1875 West Highway 13 South
P.O. Box 637
Brigham City, Utah 84302
(435) 734-9433 • Fax: (435) 723-5423
email: sales@vulcraft-ut.com
ISO 9001 Certified
ISO 14001 Certified
Joists

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RECYCLED CONTENT - LEED® PROGRAM

2007 RECYCLED CONTENT OF NUCOR STEEL projects in the LEED® program.


PRODUCTS FOR THE LEED® PROGRAM Percentages are approximate and
Nucor Corporation is the nation’s largest recycler, using based on the total weight of the
over 20 million tons of scrap steel in 2007 to create new products. Calculations are based on
products. Nucor uses Electric Arc Furnace (EAF) 2007 scrap steel delivered and finished
technology at all of its steel recycling facilities. EAFs use materials produced and are defined in
post-consumer scrap steel material for the major feedstock, accordance with ISO 14021:1999.
unlike blast furnace operations which use mined iron ore Values do not consider home scrap or
as the major feedstock. Nucor has prepared the following scrap generated onsite. Specific
information to help calculate the recycled content for product information may be available
products being used in “Green Building” applications or for from facility representatives.

RECYCLED CONTENT - LEED® Version 2.2 Credit 4.1 and 4.2

2007 Recycled Steel Content of Nucor Products


(% by Total Weight)
Product Group Average Recycled Content
Nucor Bar Products >99.7%
Nucor Sheet Products 68%
Total Nucor Steel Combined 87.3%
Vulcraft Structural Products >99.7%
Vulcraft Decking 68%

REGIONAL MATERIALS - LEED® Version 2.2 Credit 5.1 and 5.2


Nucor tracks the origin of all scrap shipments to our mills. Nucor can approximate the amount of scrap extracted
from any project site region. Nucor owns steel and steel products manufacturing facilities throughout the US that
are within 500 miles of almost any project site. Please contact your local sales representative if you have
questions about regional materials.

BAR MILL GROUP - Darlington, SC; Norfolk, NE; Jewett, TX; Plymouth, UT; Auburn, NY;
Birmingham, AL; Kankakee, IL; Jackson, MS; Seattle, WA; Marion, OH

2007 Approximate Recycled Steel Content Of All Nucor Bar Mill Group Products
Facility Total Scrap Total Alloys and Total Post Consumer Total Pre-consumer
Steel Use Other Iron Units Recycled Content Recycled Content
All >99% <1% 83% 17%

The Nucor Bar Mill Group produces rebar, angles, flats, rounds and other miscellaneous shapes. The bar mill
group uses recycled scrap steel for over 99% of the feedstock.

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RECYCLED CONTENT - LEED® PROGRAM

SHEET MILL GROUP - Crawfordsville, IN; Hickman, AR; Berkeley, SC; Decatur, AL

2007 Approximate Recycled Steel Content Of Nucor Sheet Mill Group Products(*)
Facility Total Scrap Total Alloys and Total Post Consumer Total Pre-consumer
Steel Used Other Iron Units Recycled Content Recycled Content
Crawfordsville, IN 84% 16% 73% 14%
Hickman, AR 63% 37% 55% 8%
Berkley, SC 57% 43% 50% 7%
Decatur, AL 68% 32% 59% 9%

The Nucor Sheet Mill Group produces hot band, cold rolled, pickled and galvanized products. Nucor Sheet mills
use varying amounts of recycled materials depending on metallurgical product demands and market conditions.
The combined sheet mill total recycled content is approximately 68%.

VULCRAFT GROUP - Florence, SC; Norfolk, NE; Brigham City, UT; Grapeland, TX; St. Joe, IN;
Fort Payne, AL; Chemung, NY

JOISTS - The bar steel for most Vulcraft joists is DECK – Steel for decking produced by Vulcraft facilities
obtained from one of the ten Nucor bar mills that use are typically obtained from one of the four Nucor sheet
over 99% scrap steel as their feedstock. A mills. A breakdown of the recycled content of Nucor
breakdown of the recycled content of Nucor bar mill sheet mill products is detailed above. Vulcraft deck
products is detailed above. Vulcraft facilities may products contain approximately 68% recycled steel.
receive steel from sources outside of Nucor that may
contain lower amounts of recycled steel. Specific
product information is available from facility
representatives.

Additional information is available online through the


Steel Recycling Institute at http://www.recycle-steel.org.

All figures shown are based on 2007 figures and may vary from year to year. Please contact your local
sales representative for current average recycled content for Vulcraft products.

(*) Studies show that the recycled steel used for Nucor products consists of approximately 87% post-consumer scrap. The remaining 13%
typically consists of pre-consumer scrap generated by manufacturing processes for products made with steel.

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TECHNICAL PRODUCT INFORMATION
Approximate Dimensions in Inches
Indiana Nebraska South Carolina Texas Alabama / NewYork

Deck Type Gauge C P T B C P T B C P T B C P T B C P T B


24 NA 30 36 NA 36
1.5B, 1.5BI, 1.5BA, 1.5BIA 22 36 36 36 36 36
20 36 6.00 3.50 1.75 36 6.00 3.50 1.75 36 6.00 3.50 1.75 36 6.00 3.50 1.75 36 6.00 3.50 1.75
1.5BSV 36
19 36 36 36 36
18 36 36 36 36 36
16 36 36 36 36 36

1.5F 22
20 30 6.00 4.25 0.50 36 6.00 4.25 0.50 36 6.00 4.25 0.50 36 6.00 4.25 0.50 36 6.00 4.25 0.50
18
ROOF

1.5A 22
20 36 6.00 5.00 0.38 36 6.00 5.00 0.38 36 6.00 5.00 0.38 NA - - - NA - - -
18
22
3N, 3NI, 3NA, 3NIA 20
24 8.00 5.38 1.88 24 8.00 5.38 1.88 24 8.00 5.38 1.88 24 8.00 5.38 1.88 24 8.00 5.38 1.88
18
16
26
1.0E 24
22 36 4.00 1.13 1.13 32 4.00 1.01 1.25 33 3.67 0.90 0.90 33 3.67 1.00 1.00 36 4.00 1.13 1.13
20
0.6C and 0.6CSV 28 NA NA 35 30 30
26 30 2.50 0.62 0.62 36 3.04 0.63 0.63 35 2.50 0.75 0.75 35 2.50 0.62 0.62 30 2.50 0.75 0.75
24 30 36 35 35 30
22 NA 36 35 35 30

1.0C and 1.0CSV 26


24
22 36 4.00 1.13 1.13 32 4.00 1.25 1.01 33 3.67 0.90 0.90 33 3.67 1.00 1.00 36 4.00 1.13 1.13
20
NON-COMPOSITE

1.3C and 1.3CSV 26


24
22 NA - - - NA - - - NA - - - 32 4.57 1.06 1.06 NA - - -
20
1.5C 24 NA 30 36 30 36
22 36 6.00 1.75 3.50 36 6.00 1.75 3.50 36 6.00 1.75 3.50 36 6.00 1.75 3.50 36 6.00 1.75 3.50
20 36 36 36 36 36
18 36 36 36 36 36

2C 22
20
18 36 12.0 5.00 5.00 36 12.0 5.00 5.00 36 12.0 5.00 5.00 36 12.0 5.00 5.00 36 12.0 5.00 5.00
16
3C 22
20
18 36 12.0 4.75 4.75 36 12.0 4.75 4.75 36 12.0 4.75 4.75 36 12.0 4.75 4.75 36 12.0 4.75 4.75
16
22
1.5VL and 1.5VLI 20
19 36 6.00 3.50 1.75 36 6.00 3.50 1.75 36 6.00 3.50 1.75 36 6.00 3.50 1.75 36 6.0 3.50 1.75
18
16
1.5VLR 22
20
COMPOSITE

19 36 6.00 1.75 3.50 36 6.00 1.75 3.50 36 6.00 1.75 3.50 36 6.00 1.75 3.50 36 6.0 1.75 3.50
18
16
22
2VLI 20
19 36 12.0 5.00 5.00 36 12.0 5.00 5.00 36 12.0 5.00 5.00 36 12.0 5.00 5.00 36 12.0 5.00 5.00
18
16
3VLI 22
20
19 36 12.0 4.75 4.75 36 12.0 4.75 4.75 36 12.0 4.75 4.75 36 12.0 4.75 4.75 36 12.0 4.75 4.75
18
16

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1.5 B, BI, BA, BIA
Maximum Sheet Length 42'-0
Extra charge for lengths under 6'-0
ICC ER-3415
FM Global Approved2

ROOF
Interlocking side lap
is not drawn to show
actual detail.

SECTION PROPERTIES

Type B (wide rib) deck provides excellent structural load carrying


ACOUSTICAL INFORMATION capacity per pound of steel utilized, and its nestable design eliminates
Deck Absorption Coefficient Noise Reduction the need for die-set ends.
Type 125 250 500 1000 2000 4000 Coefficient1 1" or more rigid insulation is required for Type B deck.
1.5BA, 1.5BIA .11 .18 .66 1.02 0.61 0.33 0.60
Acoustical deck (Type BA, BIA) is particularly suitable in structures
1
Source: Riverbank Acoustical Laboratories. such as auditoriums, schools, and theatres where sound control is
Test was conducted with 1.50 pcf fiberglass batts and desirable.Acoustic perforations are located in the vertical webs where
2 inch polyisocyanurate foam insulation for the SDI. the load carrying properties are negligibly affected (less than 5%).
Inert, non-organic glass fiber sound absorbing batts are placed in the
rib openings to absorb up to 60% of the sound striking the deck.
Batts are field installed and may require separation.
VERTICAL LOADS FOR TYPE 1.5B

Notes: 1. Minimum exterior bearing length required is 1.50 inches. Minimum interior bearing length required is 3.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. FM Global approved numbers and spans available on page 21.

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1.5 F
Maximum Sheet Length 42'-0
Extra Charge for Lengths Under 6'-0
ICC ER-3415
FM Global Approved2
ROOF

Type F (intermediate rib) deck is designed to provide the most


economical combination of structural load carrying capacity and
insulation materials. The rib openings permit fast and easy installation,
and the nestable design eliminates the need for die-set ends. 1" rigid
insulation is recommended for Type F deck.

SECTION PROPERTIES

VERTICAL LOADS FOR TYPE 1.5F

Notes: 1. Minimum exterior bearing length required is 1.50 inches. Minimum interior bearing length required is 3.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. FM Global approved numbers and spans available on page 21.

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1.5 A
Maximum Sheet Length 42'-0
Extra Charge for Lengths Under 6'-0
ICC ER-3415
FM Global Approved2

ROOF
Type A (narrow rib) deck provides an economical roof system when
utilized with thinner insulation materials. It also allows the maximum
area for adhesive contact, and its nestable quality eliminates the need
for die-set ends.
1/2” rigid insulation may be used with Type A deck.

SECTION PROPERTIES

VERTICAL LOADS FOR TYPE 1.5A

Notes: 1. Minimum exterior bearing length required is 1.50 inches. Minimum interior bearing length required is 3.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. FM Global approved numbers and spans available on page 21.

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3 N, NI, NA, NIA
Maximum Sheet Length 42'-0
Extra Charge for Lengths Under 6'-0
ICC ER-3415
FM Global Approved2
ROOF

Interlocking side lap


is not drawn to show
actual detail.
SECTION PROPERTIES

ACOUSTICAL INFORMATION
Deck Absorption Coefficient Noise Reduction Acoustical deck (Type 3 NA, NIA) is particularly suitable in
Type 125 250 500 1000 2000 4000 Coefficient1 structures such as auditoriums, schools and theaters where sound
3NA, 3NIA .18 .39 .88 .93 .58 .39 0.70 control is desirable. Acoustic perforations are located in the vertical
webs where the load carrying properties are negligibly affected
1 (less than 5%).
Source: Riverbank Acoustical Laboratories.
Test was conducted with 1.50 pcf fiberglass batts and Inert, non-organic glass fiber sound absorbing batts are placed in
2 inch polyisocyanurate foam insulation for the SDI. the rib openings to absorb up to 70% of the sound striking the
deck.
Batts are field installed and may require separation.
VERTICAL LOADS FOR TYPE 3N

Notes: 1. Minimum exterior bearing length required is 1.50 inches. Minimum interior bearing length required is 3.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. FM Global approved numbers and spans available on page 21.

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1.0 E
Maximum Sheet Length 42'-0
Extra Charge for Lengths Under 6'-0

ROOF
Type E deck provides a very economical roof deck for use on shorter
spans. 1” or more rigid insulation should be used with Type E deck.
Installation of rigid insulation should be with mechanical fasteners.
This deck also lends itself for use as a building siding.

SECTION PROPERTIES

VERTICAL LOADS FOR TYPE 1.0E

Notes: 1. Minimum exterior bearing length required is 1.50 inches. Minimum interior bearing length required is 3.00 inches.
If these minimum lengths are not provided, web crippling must be checked.

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CELLULAR DECK
For: Electrified Raceways — Canopies — Long Spans
Heavy Forms — Flat Acoustical Ceilings

Vulcraft Cellular Units are approved by U.L. for use as


Electrical Raceways.
ROOF

1.5VLP & 1.5VLPA


1.5BP, 1.5BPA, 3NP, 3NPA FM Global Approved1
5.71 In.2/Cell

Interlocking side lap


is not drawn to show
actual detail.

1.5BP & 1.5BPA


5.71 In.2/Cell 3NP & 3NPA 2VLP & 2VLPA
17.43 In.2/Cell 12.20 In.2/Cell
3VLP & 3VLPA
ACOUSTICAL DATA 17.82 In.2/Cell
Deck Absorption Coefficients Noise Reduction RAL™
Type 125 250 500 1000 2000 4000 Coefficient Test No.
1.5BPA 0.34 0.42 0.36 0.22 0.17 0.17 0.30 W/O Insulation A85-154
3NPA 0.40 0.38 0.47 0.19 0.11 0.17 0.30 W/O Insulation A85-156
1.5VLPA 0.09 0.11 0.25 0.14 0.16 0.28 0.15 W/O Insulation A86-317
2VLPA 0.12 0.24 0.20 0.14 0.07 0.18 0.15 W/O Insulation A86-319
3VLPA 0.33 0.31 0.30 0.14 0.09 0.01 0.20 W/O Insulation A86-321
1.5BPA 0.38 0.49 0.63 0.98 0.74 0.54 0.70 W/ Insulation A85-155
3NPA 0.48 0.56 0.98 0.92 0.72 0.58 0.80 W/ Insulation A85-157
1.5VLPA 0.14 0.21 0.61 0.99 0.69 0.27 0.65 W/ Insulation A86-318
2VLPA 0.31 0.41 0.94 0.88 0.56 0.44 0.70 W/ Insulation A86-320
3VLPA 0.40 0.56 1.07 0.78 0.57 0.35 0.75 W/ Insulation A86-322

W/Insulation indicates rigid insulation in the cells. Source: Riverbank Acoustical Laboratories.
Fy = 33KSI
SECTION PROPERTIES
Deck Hat/Pan Design Thickness Wt I SP SN
Type Gage Hat Pan PSF in4/ft in3/ft in3/ft
20/20 .0358 .0358 3.83 .357 .301 .394
1.5VLP 20/18 .0358 .0474 4.36 .388 .310 .413
18/20 .0474 .0358 4.47 .483 .446 .510
and 18/18 .0474 .0474 5.00 .527 .458 .532
18/16 .0474 .0598 5.56 .567 .468 .556
1.5BP 16/18 .0598 .0474 5.68 .668 .631 .657
16/16 .0598 .0598 6.24 .722 .664 .685
20/20 .0358 .0358 3.59 .675 .417 .426
20/18 .0358 .0474 4.10 .726 .425 .441
18/20 .0474 .0358 4.16 .841 .585 .554
2VLP 18/18 .0474 .0474 4.67 .902 .595 .572
18/16 .0474 .0598 5.22 .960 .606 .589
16/18 .0598 .0474 5.28 1.083 .741 .709
16/16 .0598 .0598 5.83 1.153 .754 .731
20/20 .0358 .0358 3.75 1.484 .650 .657
20/18 .0358 .0474 4.26 1.594 .662 .681
18/20 .0474 .0358 4.36 1.840 .904 .853
3VLP 18/18 .0474 .0474 4.88 1.980 .922 .883
18/16 .0474 .0598 5.43 2.103 .936 .910
16/18 .0598 .0474 5.54 2.365 1.146 1.094
16/16 .0598 .0598 6.09 2.517 1.166 1.128
20/20 .0358 .0358 4.30 1.465 .610 .976
20/18 .0358 .0474 4.83 1.583 .624 1.017
18/20 .0474 .0358 5.08 1.979 .892 1.266
3NP 18/18 .0474 .0474 5.61 2.152 .913 1.315
18/16 .0474 .0598 6.18 2.308 .933 1.367
16/18 .0598 .0474 6.45 2.750 1.257 1.626
16/16 .0598 .0598 6.98 2.962 1.285 1.682

Notes: 1. FM Global approved numbers and spans available on page 21.

12
ANSI/SDI-RD1.0 Standard for Steel Roof Deck
1. General B. Reference Documents: Refer to D. The deck type (profile) and
the following documents: thickness (gage) shall be as
shown on the plans.
1.1 Scope: 1. SDI Manual of Construction
with Steel Deck - MOC2-2006
A. This Specification for Steel Roof 2.2 Tolerance:

ROOF
Deck shall govern the materials, 2. SDI Standard Practice Details -
A. Uncoated thickness shall not be
design, and erection of cold SPD2-2001
less than 95% of the design
formed steel deck used for the 3. SDI Position Statement - Field thickness as listed in Table 2.2.1:
support of roofing materials, Painting of Steel Deck-2004
design live loads and SDI
4. SDI Diaphragm Design Manual -
construction loads.
DDM03-2004
B. Commentary shall not be
considered part of the 2. Products
mandatory document.

1.2 Reference Codes, 2.1 Material:


Standards and Documents: A. Sheet steel for galvanized deck
shall conform to ASTM A653
A. Codes and Standards: For
(A653M) Structural Quality, with
purposes of this Standard, comply
a minimum yield strength of
with applicable provisions of the B. Panel length shall be within plus
33 ksi (230 MPa).
following Codes and Standards: or minus 1/2 inch (12 mm) of
B. Sheet steel for cold rolled plus specified length.
1. American Iron and Steel
painted deck shall conform to
Institute (AISI) Standard - C. Panel cover width shall be no
ASTM A1008 (A1008M) with a
North American Specification greater than minus 3/8 inch
minimum yield strength of
for the Design of Cold-Formed (10 mm), plus 3/4 inch (20 mm).
33 ksi (230 MPa). Other structural
Steel Structural Members,
sheet steels or high strength low D. Panel camber and/or sweep shall
2001 Edition with Supplement
alloy steels are acceptable, be no greater than 1/4 inch in
2004
and shall be selected from the 10 foot length (6 mm in 3 m).
2. American Welding Society - North American Specification
ANSI/AWS D1.3 Structural for the Design of Cold-Formed Steel E. Panel end out of square shall not
Welding Code/Sheet Steel - Structural Members. be greater than 1/8 inch per foot
98 Structural Welding Code - of panel width (10 mm per m).
C. Sheet steel for accessories shall
Sheet Steel
conform to ASTM A653 (A653M) 2.3 Finish:
3. American Society for Testing Structural Quality for structural
and Materials (ASTM) A653 accessories, ASTM A653 (A653M) A. Galvanizing shall conform to
(A653M)-06, A924 (A924M)-06, Commercial Quality for ASTM A653 (A653M).
A1008 (A1008M)-06 non-structural accessories, or B. Painted with a shop coat of
4. American Society of Civil ASTM A1008 (A1008M) for either primer shall be applied to steel
Engineering (ASCE) – structural or non-structural sheet conforming to ASTM A1008
SEI/ASCE7-05 accessories. Other structural (A1008M).
sheet steels or high strength low
5. Underwriters Laboratories (UL) alloy steels are acceptable, and C. The finish of the steel roof deck
Fire Resistance Directory - shall be selected from the North shall be suitable for the
http://www.ul.com/database American Specification for the environment of the structure.
2006 Design of Cold-Formed Steel
Structural Members.

13
ANSI/SDI-RD1.0 Standard for Steel Roof Deck
2.3 Finish: factors are defined in the 6. Construction and Maintenance
governing code. ASCE 7 (See Loads: Deck shall be selected
Commentary: The primer section 1.2.A.5) shall be used by the designer to provide
coat is intended to protect the in the absence of a governing a minimum 30 lbs/sq.ft.
steel for only a short period of code. The resistance factors (1.44 kPa) construction load.
exposure in ordinary atmospheric and nominal resistances Span lengths shall be
ROOF

conditions and shall be shall be determined in governed by a maximum


considered an impermanent and accordance with the North stress of 0.7 Fy and a
provisional coating. Field American Specification maximum deflection of 1/240
painting of prime painted deck is for the Design of Cold-Formed of the span with a 200-pound
recommended especially Steel Structural Members. (0.89 kN) concentrated load at
where the deck is exposed. (See midspan on a 1 foot (300 mm)
SDI Field Painting of Steel Deck). 4. Deck Deflection: Deflection of
wide section of deck. If the
the deck shall not exceed
In corrosive or high moisture designer contemplates loads
1/240 of the span (centerline
atmospheres, a galvanized finish of greater magnitude, spans
to centerline) or 1 inch
is desirable in a G60 (Z180) or G90 shall be decreased or the
(25 mm), whichever is less,
(Z275) coating. In highly thickness of the steel deck
under the uniformly
corrosive or chemical increased as required. All loads
distributed design live load. All
atmospheres or where reactive shall be distributed by
spans are to be considered
materials could be in contact appropriate means to prevent
center-to-center of supports.
with the steel deck, special care damage to the completed
in specifying the finish should Commentary: The adequacy of assembly during construction.
be used. deck edge support details should
7. Cantilever loads: The
be reviewed by the designer. At
cantilever span shall be
2.4 Design: the building perimeter or any
determined by the lowest
other deck termination or
A. The deck shall be selected by value considering,
direction change, occasional
the designer to provide the load (a) construction phase load of
concentrated loading of the
capabilities shown on the 10 psf (0.48 kPa) on adjacent
roof deck could result in
drawings (design live and dead span and cantilever, plus
temporary differences in
loads and the SDI construction 200 pound load (0.89 kN) at
deflection between the roof deck
loads). end of cantilever with a stress
and the adjacent stationary
limit of 0.7 Fy (ASD),
1. The section properties of building component.
(b) a service load of 45 psf
the steel roof unit deck shall Supplemental support such as a
(2.15 kPa) on adjacent span
be computed in accordance perimeter angle may be
and cantilever, plus 100 pound
with the North American warranted.
load (0.44 kN) at end of
Specification for the Design 5. Suspended Loads: All cantilever with a stress limit of
of Cold-Formed Steel Structural suspended loads shall be 0.6 Fy (ASD), or
Members. included in the analysis and (c) with service loads, a
2. Allowable Stress Design (ASD): calculations for stress and deflection limitation of 1/240
Bending stress shall not deflection. of adjacent span for interior
exceed 0.60 times the yield span and deflection limitation
Commentary: The designer must at end of cantilever of 1/120
strength with a maximum of
take into account the sequence of overhang.
36 ksi (250 MPa) under the
of loading. Suspended loads may
combined dead and design Commentary: Under
live loads. include ceilings, light fixtures,
ducts or other utilities. The Construction and Maintenance
3. Load and Resistance Factor designer must be informed of any Loads, and Cantilever Loads, 0.7 Fy
Design (LRFD): The load loads applied after the roofing maximum stress was selected to
has been installed. unify the ASD and LRFD values.
Apply a load factor of 1.4 to 200
pound load when LRFD is used.

14
ANSI/SDI-RD1.0 Standard for Steel Roof Deck
8. Diaphragm Shear Capacity: surface for the application of roof D. Lapped or Butted Ends: Deck
Roof deck shear capacity insulation and roof cover. ends shall be either lapped or
shall be determined in butted over supports. Gaps up
B. Sump pans shall be furnished to
accordance with the SDI to 1 inch (25 mm) shall be
receive roof drains as shown on
Diaphragm Design Manual or permitted at butted ends.
plans. Holes for drains are to be

ROOF
from tests conducted by an
field cut (by others) in the field. E. Deck units and accessories shall
independent professional
be cut and neatly fit around
engineer. C. Mechanical fasteners or welds
scheduled openings and other
shall be permitted for deck and
Commentary: Calculations of work projecting through or
accessory attachment.
diaphragm strength and stiffness adjacent to the decking.
should be made using the SDI
3. Execution Commentary: It is the
Diaphragm Design Manual. If
responsibility of the designer to
testing is used as the means for 3.1 Installation/General:
designate holes/openings to be
determining the diaphragm A. Support framing and field decked over in compliance with
strength and stiffness, then it conditions shall be examined for applicable federal and state
should follow the AISI TS 7-02 test compliance with requirements OSHA directives. Care should be
protocol. for installation tolerances and taken to analyze spans between
B. Load Tables: Uniform loads other conditions affecting supports at openings, when
determined for published tables performance of work of this determining those holes/
shall be based on equal adjacent section. All OSHA rules for openings to be decked over.
two and three span conditions erection shall be followed. When a framed opening span
and on single spans. Appropriate B. Deck panels and accessories exceeds the maximum deck span
combinations of shear and shall be installed according to limits for construction loads, the
bending shall be made to the SDI Manual of Construction opening must be detailed around
determine the published loads. with Steel Deck, placement plans, instead of decked over.
Lengths of 1-1/2 inches (38 mm) and requirements of this Section. (Minimum roof construction
for end bearing and 4 inches load 30 lbs/sq ft (1.44kPa), unless
(100 mm) for interior bearing C. Deck panels shall be placed on job specific requirements dictate
shall be used to check web structural supports and adjusted otherwise).
crippling. Deflection coefficients to final position with ends aligned,
and attached securely to the F. Trades that subsequently cut
shall be 0.013 for single spans,
supports immediately after unscheduled openings through
0.0054 for double spans and
placement in order to form a the deck shall be responsible
0.0069 for triple spans.
safe working platform. All deck for reinforcing these openings
Commentary: For deck layouts sheets shall have adequate based upon an approved
that provide more than three bearing and fastening to all engineered design.
equal spans, the user can apply supports to prevent slip off
the loads published for three during construction. Deck ends
spans. Published uniform load over supports shall be installed
tables do not apply for adjacent with a minimum end bearing
spans that differ in length by of 1-1/2 inches (38 mm). Deck
more than 10%. areas subject to heavy or
repeated traffic, concentrated
2.5 Accessories: loads, impact loads, wheel loads,
A. Ridge and valley plates, and flat etc. shall be adequately protected
plates at change of deck direction by planking or other approved
shall be furnished as shown on means to avoid overloading and/or
plans to provide a flat (finished) damage.

15
ANSI/SDI-RD1.0 Standard for Steel Roof Deck
3.2 Installation/Anchorage: 4. Weld spacing: Ribs of panels 7. For deck units with spans
shall be welded at each greater than 5 feet (1.5 m),
A. Roof deck units shall be anchored support. Space additional side laps and perimeter edges
to steel supporting members welds an average of 12 inches of units between span
including perimeter support (300 mm) apart but not more supports shall be fastened at
steel and/or bearing walls by arc than 18 inches (460 mm). intervals not exceeding
ROOF

spot welds of the following 36 inches (1 m) on center,


diameter and spacing, fillet 5. When used, fillet welds shall
using one of the following
welds of equal strength, or be at least 1-1/2 inches
methods:
mechanical fasteners. Anchorage (38 mm) long.
a. #10 self drilling screws.
shall provide lateral stability to 6. Mechanical fasteners, either b. Crimp or button punch.
the top flange of the supporting powder actuated, c. Arc puddle welds 5/8 inch
structural members and resist pneumatically driven, or (15 mm) minimum visible
the following minimum gross screws, shall be permitted in diameter, or minimum
uplifts; 45 pounds per square lieu of welding to fasten 1 inch (25 mm) long fillet
foot (2.15 kPa) for eave overhang; deck to supporting framing weld.
30 pounds per square foot if fasteners meet all project
(1.44 kPa) for all other roof areas. service requirements. When Commentary: The above side lap
The dead load of the roof deck the fasteners are powder spacing is a minimum. Service
construction shall be deducted actuated or pneumatically loads or diaphragm design may
from the above forces. driven, the load value per require closer spacing. Good
1. All welding of deck shall be fastener used to determine metal to metal contact is
in accordance with ANSI/AWS the maximum fastener spacing necessary for a good side lap
D1.3, Structural Welding Code - is based on a minimum weld. Burn holes are to be
Sheet Steel. Each welder shall structural support thickness of expected.
demonstrate an ability to not less than 1/8 inch (3 mm)
produce satisfactory welds and on the fastener providing B. Accessory Attachment:
using a procedure such as a minimum 5/16 inch (8 mm)
shown in the SDI Manual of diameter bearing surface 1. Accessories shall be anchored
Construction with Steel Deck, (fastener head size). When the to supporting members by
and/or as described in structural support thickness arc spot welds or self drilling
ANSI/AWS D1.3. is less than 1/8 inch (3 mm), screws at 12 inches (300 mm)
2. Welding washers shall be powder actuated or maximum intervals or as
used on all deck units with pneumatically driven fasteners shown on design drawings.
metal thickness less than shall not be used, but screws
0.028 inches (0.7 mm). Welding are acceptable.
washers shall be a minimum
thickness of 0.0598 inches Commentary: Mechanical
(16 gage, 1.50 mm) and have a fasteners (screws, powder or
nominal 3/8 inch (10 mm) pneumatically driven fasteners,
diameter hole. etc.) are recognized as viable
anchoring methods, provided
3. Where welding washers are
the type and spacing of the
not used, a minimum visible
fastener satisfies the design
5/8 inch (15 mm) diameter
criteria. Documentation in the
arc puddle weld shall be used.
form of test data, design
Weld metal shall penetrate all
calculations, or design charts
layers of deck material at end
should be submitted by the
laps and shall have good
fastener manufacturer as the
fusion to the supporting
basis for obtaining approval.
members.

16
Steel Roof Deck

ROOF
CANTILEVER DESIGN
Notes:
1. Adjacent span: Limited to those spans determined in Section 2.4 of Roof Deck
Standards. In those instances where the adjacent span is less than 3 times the
cantilever span, the individual manufacturer should be consulted for the appropriate
cantilever span.
2. Sidelaps must be attached at end of cantilever and at a maximum of 12 inches
(300 mm) on center from end.
3. No permanent suspended loads are to be supported by the steel deck.
4. The deck must be completely attached to the supports and at the sidelaps before
any load is applied to the cantilever.
5. Service loads may be more severe than indicated in section 2.4.A.7.

17
Short Form Specifications
mechanical fasteners C. Deck bundles placed on the
For Steel Roof Deck are used, independent test building frame must always be
reports shall be provided by the placed near a main supporting
1. General fastener manufacturer. beam at a column or wall. In no
1.1 Related Documents case are the bundles to be
1.4 Quality Assurance
placed on unbolted frames or
ROOF

General provisions of the A. Codes and Standards - Comply


Contract, including General and on unattached and unbridged
with provisions of the following
Supplementary Conditions and joists. The structural frame
unless otherwise indicated:
General Requirements, apply to must be properly braced to
1. American Iron and Steel
work of this section. receive the bundles.
Institute (AISI) Specification
for Design of Cold Formed Steel
1.2 Summary
Structural Members, latest
2. Products
This section shall include all
materials, equipment and labor edition. 2.1 A manufacturer offering steel
necessary for the installation of 2. American Welding Society roof deck products to be incorporated
steel roof deck in accordance with (AWS) D1.3 Structural Welding into the work must be a member of the
this specification and design Code/Sheet Steel. Steel Deck Institute.
drawings. 2.2 Materials
3. Steel Deck Institute (SDI)
Requirements for structural deck Design Manual, latest edition. A. Steel roof deck shall be (narrow
supports, field painting, rib) (intermediate rib) (wide rib)
B. Certify that each welder has (deep rib) (long span)
fireproofing, roof sumps,
satisfactorily passed AWS configuration _____ in depth
flashings, drains, collars, gutters,
qualification test for the with a design thickness
downspouts, insulation and other
welding process involved, and, of _____ and shall be designed
miscellaneous items are specified
if applicable, has undergone in accordance with and comply
elsewhere.
recertification. with the standard Roof Deck
1.3 Submittal load tables of the SDI.
1.5 Delivery, Storage,
A. General: Submit each item in
and Handling B. Sheet steel for galvanized roof
this Article according to the
A. Protect steel deck from corrosion, deck and accessories shall
conditions of the Contract and
deformation, and other damage conform to ASTM A653/A653M
Division 1 Specification
during delivery, storage and Structural Quality grade SS33
Sections.
handling. (230 MPa) or higher.
B. Product data: Submit 1. Galvanizing shall conform
B. If ground storage is needed, the
manufacturers’ specifications/ to ASTM A924/A924M with
deck bundles must be stored
installation instructions for each a minimum coating class of
off the ground, with one end
steel roof deck type and G30 (Z090) as defined in ASTM
elevated to provide drainage.
specified accessories. A653/A653M.
Bundles must be protected
C. Shop drawings: Submit roof against condensation with a C. Sheet steel for prime painted
deck placement drawings ventilated waterproof covering. roof deck and/or accessories
showing layout for each type Bundles must be stacked so shall conform to ASTM A1008
of deck, anchorage details, there is no danger of tipping, with a minimum yield strength
sump pans, cut openings and sliding, rolling, shifting or of 33 ksi (230 MPa).
accessories. material damage. Bundles must
D. Welder certification signed by be periodically checked for D. Steel deck shall have a coat of
contractor certifying that tightness, and retightened as manufacturers standard shop
welders comply with requirements necessary (so wind cannot primer paint.
specified under “Quality loosen sheets) to prevent
Assurance” Article 1.4. If damage caused by the wind.

18
Short Form Specifications
2.3 Accessories D. Trades that subsequently cut 1. Arc spot puddle welds 5/8 inch
unscheduled openings through (15 mm) minimum visible
The deck manufacturer shall
the deck are responsible for diameter or 1 inch (25 mm)
furnish ridge and valley plates, flat
reinforcing the openings in long arc seam or fillet weld.
plates at change of deck direction
accordance with the
and sump pans, as shown on plans 2. Mechanical fasteners, either

ROOF
requirements of the Engineer of
to provide a finished surface for powder actuated,
Record.
the application of roof insulation pneumatically driven or
and roof covering. screws may be used in lieu of
3.4 Attachment welding, provided product data
A. Anchor deck units to steel
3. Execution supporting members by arc spot
has been submitted and
approved.
3.1 Examine support framing puddle welds or approved
and field conditions for compliance mechanical fasteners.
3.5 Repairs
with requirements for installation
1. Arc spot puddle welds shall be Before placement of roof
tolerances and other conditions
5/8 inch (15 mm) minimum insulation and roof covering, the
affecting performance of work of this
visible diameter with the deck shall be inspected for tears,
section. All OSHA, State and Local
attachment pattern shown on dents or other damage that may
rules for erection must be followed.
placement drawings. prevent the deck from acting as a
structural roof base. The need for
3.2 Preparation 2. Mechanical fasteners, either
repair of the damaged deck shall
Place deck in accordance with powder actuated,
be determined by the Architect or
approved placement plans. pneumatically driven, or self
Engineer of Record.
Locate deck bundles to prevent drilling screws may be used in
overloading of support members. lieu of welding, provided
product data has been
3.6 Construction Guidelines
A. Do not use deck units as a
3.3 Installation, General submitted and approved.
working platform or storage area
A. Install deck panels and B. Minimum Side Lap Attachment – until units are permanently
accessories according to SDI Fasten side laps of deck units attached in position.
Specifications, SDI Manual of with span greater than 5'-0"
Construction with Steel Deck, B. Construction loads must not
(1.5 m) at mid-span or 36" (1 m)
and in accordance with the exceed load carrying capacity
intervals whichever distance is
placement plans and of deck.
smaller or as shown on design
requirements of this section. drawings for diaphragm design
B. Place deck panels on structural using one of the following
supports and adjust to final methods:
position with ends lapped or 1. #10 self drilling screws.
butted over structural supports 2. Crimp or button punch.
with a minimum end bearing 3. Arc puddle welds - 5/8 inch
of 1-1/2 inches (38 mm). Attach (15 mm) minimum visible
the deck panels firmly to the diameter, or 1 inch (25 mm)
supports immediately after long fillet weld.
placement in order to form a C. Minimum Edge Attachment –
safe working platform. Fasten perimeter edges of deck
C. Cut and neatly fit deck and units at 36" (1 m) maximum
accessories at skew conditions, intervals or as shown on design
around openings and other work drawings for diaphragm design
projecting through or adjacent to using one of the following
the decking. methods:

19
ROOF DECK FIRE RESISTANCE RATINGS
Restrained Type Type U.L. Classified Deck Type Unrestrained
Assembly of of Design Beam
Rating Protection Insulation No. (1,2) Form Deck Roof Deck Rating
P211+ B, BI, F, A
P214+ B, BI, F, A 1 Hr.
P224+ B, BI, F, A
Rigid Insulation P225+ B, BI, F, A 1,1.5 Hr.
P227+ B, BI, F, A 1,1.5 Hr.
P230+ B, BI, F, A 1 Hr.
ROOF

Exposed Grid
P232+ B, BI, F, A
P235+ B, BI, F, A 1 Hr.
P214+ B, BI, F, A 1 Hr.
P231+ 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C 1,1.5 Hr.
Insulating Fill P246+ 0.6C, 0.6CSV, 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C 1 Hr.
P251+ 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
P255+ 0.6C, 0.6CSV, 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C 1 Hr.
Rigid Insulation P510+ B, BI, F, A
Gypsum Board
1 Hr. Insulating Fill P509+ 1.3C, 1.3CSV, 1.5C 1 Hr.
P701* B, BI, F, A, N, NI 1,1.5,2 Hr.
Cementitious Rigid Insulation P711* B, BI, F, N, NI 1,1.5,2 Hr.
P715* B, BI, F, A, N, NI 1,1.5,2 Hr.
P717* B, BI, N, NI 1,1.5,2 Hr.
P801* B, BI, F, A, N, NI 1,1.5,2 Hr.
P813 B, BI, F, A, N, NI
P815* B, BI, F, A, N, NI 1,1.5,2 Hr.
Sprayed Fiber Rigid Insulation P816* B, BI, F, N, NI 1,1.5,2 Hr.
P817* B, BI, F, N, NI 1,1.5,2 Hr.
P818* B, BI, F, N, NI 1,1.5,2 Hr.
P819* B, BI, F, N, NI 1,1.5,2 Hr.
P902 0.6C, 1.0C, 1.3C, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P907 0.6C, 1.0C, 1.3C, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P908 0.6C, 1.0C, 1.3C, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P919 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5 Hr.
Unprotected Deck Insulating Fill
P920 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P921 0.6C, 0.6CSV, 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P922 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P923 0.6C, 0.6CSV, 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P225+ B, BI, F, A 1,1.5 Hr.
Rigid Insulation P227+ B, BI, F, A 1,1.5 Hr.
Exposed Grid P230+ B, BI, F, A 1 Hr.
P231+ 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C 1,1.5 Hr.
Insulating Fill
P251+ 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
Metal Lath Rigid Insulation P404+ B, BI
Gypsum Board Rigid Insulation P510+ B, BI, F, A
P701* B, BI, F, A, N, NI 1,1.5,2 Hr.
Cementitious Rigid Insulation P711* B, BI, F, N, NI 1,1.5,2 Hr.
P715* B, BI, F, A, N, NI 1,1.5,2 Hr.
P717* B, BI, N, NI 1,1.5,2 Hr.
1 1/2 Hr. P801* B, BI, F, A, N, NI 1,1.5,2 Hr.
P813 B, BI, F, A, N, NI
P815* B, BI, F, A, N, NI 1,1.5,2 Hr.
Sprayed Fiber Rigid Insulation P816* B, BI, F, N, NI 1,1.5,2 Hr.
P817* B, BI, F, N, NI 1,1.5,2 Hr.
P818* B, BI, F, N, NI 1,1.5,2 Hr.
P819* B, BI, F, N, NI 1,1.5,2 Hr.
P902 0.6C, 1.0C, 1.3C, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P907 0.6C, 1.0C, 1.3C, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P908 0.6C, 1.0C, 1.3C, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P919 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5 Hr.
Unprotected Deck Insulating Fill
P920 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P921 0.6C, 0.6CSV, 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P922 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P923 0.6C, 0.6CSV, 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
Rigid Insulation P237+ B, BI, F, A 2 Hr.
Exposed Grid
Insulating Fill P251+ 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
Metal Lath Rigid Insulation P404+ B, BI
Gypsum Board Rigid Insulation P514+ B, BI, F, A
P701 B, BI, F, A, N, NI 1,1.5,2 Hr.
P711* B, BI, F, N, NI 1,1.5,2 Hr.
Cementitious Rigid Insulation
P715* B, BI, F, A, N, NI 1,1.5,2 Hr.
P717* B, BI, N, NI 1,1.5,2 Hr.
P801 B, BI, F, A, N, NI 1,1.5,2 Hr.
P815* B, BI, F, A, N, NI 1,1.5,2 Hr.
P816* B, BI, F, N, NI 1,1.5,2 Hr.
P817* B, BI, F, N, NI 1,1.5,2 Hr.
P818* B, BI, F, N, NI 1,1.5,2 Hr.
2 Hr. Sprayed Fiber Rigid Insulation
P819* B, BI, F, N, NI 1,1.5,2 Hr.
P902 0.6C, 1.0C, 1.3C, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P907 0.6C, 1.0C, 1.3C, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P908 0.6C, 1.0C, 1.3C, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P920 1.0C, 1.0CSV,1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
P921 0.6C, 0.6CSV, 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
Unprotected Deck Insulating Fill P922 1.0C, 1.0CSV,1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr.
3 Hr. Metal Lath Insulating Fill P923 0.6C, 0.6CSV, 1.0C, 1.0CSV, 1.3C, 1.3CSV, 1.5C B, BI, N, NI 1,1.5,2 Hr

NOTES: 1. Refer to the U.L. "Fire Resistance Directory" for the necessary construction details.
2. Deck finish shall be galvanized unless noted otherwise.
+ Deck finish is not critical for fire resistance when used in P2--, P4--, & P5-- Series designs.
Deck finish shall be galvanized or painted.
* Denotes deck finish is critical for fire resistance. Deck finish shall be galvanized or painted.
This is a special type of paint and is compatible with the spray-applied fire protection and is U.L.
approved for use in the denoted P7-- & P8-- Series designs.

20
Vulcraft Steel Deck — FM Global Approved Spans
Maximum Vulcraft deck spans approved for use in FM Global constructions are shown below. The
Engineer of Record must investigate the design as published by FM Global for the required attachment
of the steel deck to the supporting structure, deck-to-deck fastening, attachment of insulation to the roof
deck, etc. Reference shall be made to: https://roofnav.fmglobal.com

ROOF

21
ACCESSORIES
ROOF

22
CONFORM (TYPE "C")
INDIVIDUAL DECK TABLES “undraped”. The loads shown in bold print were calculated
using the mesh near the top of the slab as negative
“MAXIMUM CONSTRUCTION CLEAR SPANS”
These tables list the maximum construction clear span reinforcement at the supports and near the bottom of the
based on the S.D.I. criteria as is outlined on page 41. slab as positive reinforcement between supports. This is
called “draped”. See illustration below.
“REINFORCED CONCRETE SLAB ALLOWABLE LOADS”
This table shows the load carrying capacity the concrete “ALLOWABLE UNIFORM LOADS”
slab will develop when it is reinforced with welded wire These tables list the uniform allowable load the deck
fabric (mesh). For the loads shown in light print, the live alone will carry. Designers will want to use one of the three
loads were calculated with the mesh halfway between the categories of load carrying capacities depending on the
top of the slab and the top of the deck. This is considered application.

NON-COMPOSITE
UNDRAPED

DRAPED

DESIGN NOTES FOR REINFORCED CONCRETE SLABS


1. Slabs that are temporarily shored must have the slab weight deducted from the allowable live load regardless of the type of finish.
2. Finish—Vulcraft painted floor decks can be considered as a permanent form for use in normal building environments. It's structural life would
be similar to that of painted roof deck. In high moisture atmospheres, a galvanized finish is recommended. Uncoated decks are not considered
permanent and the weight of the slab should be deducted from the slab allowable load.
3. Allowable Slab Loads—These tables are based on a three span condition using a moment coefficient of 1/12 as allowed by A.C.I. 318-05
(Sec. 8.3.3) for spans 10 feet or less. A moment coefficient of 1/10 per A.C.I. 318-05 (Sec. 8.3.3) was used for spans over 10 foot. For a two
span condition this coefficient should be increased to 1/9 per A.C.I. 318-05 (Sec. 8.3.3) and for one span to 1/8. Other conditions may require
further analysis.
f'c = 3,000 psi E = 29,500,000 psi b = 12 in + M = 1/16W L2 + Mc = T (d-a/2)/12
fy = 60,000 psi φ = 0.90 p = As/bd - M = 1/12W L2 (L<10 ft.) - Mc = T (d-na)/12
T = Asfy a = T/0.85 f' cb - M = 1/10W L2 (L>10 ft.) ML = φMc/1.7
4. Yield stress of material is 60,000 psi.

.6C, 1.0C & 1.3C do not include slot vents in the bottom flute.
Check with plant for availability of sidelap vents.

0.6CSV, 1.0CSV & 1.3CSV are the types of deck that


should be specified if slot vents in the bottom flute
are required. Check with plant for availability of deck types.

SLOT VENTS Length ≈ 5/8"


(Type 0.6CSV, 1.0CSV, & 1.3CSV)

23
0.6 C, CSV CONFORM

MAXIMUM CONSTRUCTION CLEAR SPANS (S.D.I. CRITERIA)


NON-COMPOSITE

REINFORCED CONCRETE SLAB ALLOWABLE LOADS

NOTES: 1. * As does not meet A.C.I. criterion for temperature and shrinkage.
2. Recommended conform types are based upon S.D.I. criteria and normal weight concrete.
3. Superimposed loads are based upon three span conditions and A.C.I. moment coefficients.
4. Load values for single span and double spans are to be reduced.
5. Vulcraft’s painted or galvanized form deck can be considered as permanent support in most building applications. See page 23.
If uncoated form deck is used, deduct the weight of the slab from the allowable superimposed uniform loads.

24
SLAB INFORMATION

SECTION PROPERTIES

Design Deck Section Properties


Deck
Type Thickness Weight Ip In Sp Sn Va Fy

NON-COMPOSITE
4 4 3 3
in. psf in /ft in /ft in /ft in /ft lbs/ft ksi
0.6C28 0.0149 0.76 0.012 0.012 0.035 0.036 2029 60
0.6C26 0.0179 0.91 0.015 0.015 0.043 0.043 2928 60
0.6C24 0.0239 1.21 0.019 0.019 0.057 0.057 4064 60
0.6C22 0.0295 1.49 0.024 0.024 0.070 0.070 5048 60

ALLOWABLE UNIFORM LOAD (PSF)

25
1.0 C, CSV CONFORM

MAXIMUM CONSTRUCTION CLEAR SPANS (S.D.I. CRITERIA)


NON-COMPOSITE

REINFORCED CONCRETE SLAB ALLOWABLE LOADS

NOTES: 1. * As does not meet A.C.I. criterion for temperature and shrinkage.
2. Recommended conform types are based upon S.D.I. criteria and normal weight concrete.
3. Superimposed loads are based upon three span conditions and A.C.I. moment coefficients.
4. Load values for single span and double spans are to be reduced.
5. Vulcraft’s painted or galvanized form deck can be considered as permanent support in most building applications. See page 23.
If uncoated form deck is used, deduct the weight of the slab from the allowable superimposed uniform loads.
6. Superimposed load values shown in bold type require that mesh be draped. See page 23.

26
SLAB INFORMATION

SECTION PROPERTIES

NON-COMPOSITE
ALLOWABLE UNIFORM LOAD (PSF)

27
1.3 C, CSV CONFORM

MAXIMUM CONSTRUCTION CLEAR SPANS (S.D.I. CRITERIA)


NON-COMPOSITE

REINFORCED CONCRETE SLAB ALLOWABLE LOADS

NOTES: 1. * As does not meet A.C.I. criterion for temperature and shrinkage.
2. Recommended conform types are based upon S.D.I. criteria and normal weight concrete.
3. Superimposed loads are based upon three span conditions and A.C.I. moment coefficients.
4. Load values for single span and double spans are to be reduced.
5. Vulcraft’s painted or galvanized form deck can be considered as permanent support in most building applications. See page 23.
If uncoated form deck is used, deduct the weight of the slab from the allowable superimposed uniform loads.
6. Superimposed load values shown in bold type require that mesh be draped. See page 23.

28
SLAB INFORMATION

SECTION PROPERTIES

NON-COMPOSITE
ALLOWABLE UNIFORM LOAD (PSF)

29
1.5 C CONFORM

MAXIMUM CONSTRUCTION CLEAR SPANS (S.D.I. CRITERIA)


NON-COMPOSITE

REINFORCED CONCRETE SLAB ALLOWABLE LOADS

NOTES: 1. * As does not meet A.C.I. criterion for temperature and shrinkage.
2. Recommended conform types are based upon S.D.I. criteria and normal weight concrete.
3. Superimposed loads are based upon three span conditions and A.C.I. moment coefficients.
4. Load values for single span and double spans are to be reduced.
5. Vulcraft’s painted or galvanized form deck can be considered as permanent support in most building applications. See page 23.
If uncoated form deck is used, deduct the weight of the slab from the allowable superimposed uniform loads.
6. Superimposed load values shown in bold type require that mesh be draped. See page 23.

30
SLAB INFORMATION

SECTION PROPERTIES

NON-COMPOSITE
ALLOWABLE UNIFORM LOAD (PSF)

Minimum exterior bearing length is 1.5 inches.


Minimum exterior bearing length is 3.0 inches.

31
2 C CONFORM
Interlocking side lap is not drawn to show actual detail.

MAXIMUM CONSTRUCTION CLEAR SPANS (S.D.I. CRITERIA)


NON-COMPOSITE

REINFORCED CONCRETE SLAB ALLOWABLE LOADS

NOTES: 1. * As does not meet A.C.I. criterion for temperature and shrinkage.
2. Recommended conform types are based upon S.D.I. criteria and normal weight concrete.
3. Superimposed loads are based upon three span conditions and A.C.I. moment coefficients.
4. Load values for single span and double spans are to be reduced.
5. Vulcraft’s painted or galvanized form deck can be considered as permanent support in most building applications. See page 23.
If uncoated form deck is used, deduct the weight of the slab from the allowable superimposed uniform loads.
6. Superimposed load values shown in bold type require that mesh be draped. See page 23.

32
SLAB INFORMATION

SECTION PROPERTIES

NON-COMPOSITE
ALLOWABLE UNIFORM LOAD (PSF)

Minimum exterior bearing length is 2.0 inches.


Minimum exterior bearing length is 4.0 inches.

33
3 C CONFORM
Interlocking side lap is not drawn to show actual detail.

MAXIMUM CONSTRUCTION CLEAR SPANS (S.D.I. CRITERIA)


NON-COMPOSITE

REINFORCED CONCRETE SLAB ALLOWABLE LOADS

NOTES: 1. * As does not meet A.C.I. criterion for temperature and shrinkage.
2. Recommended conform types are based upon S.D.I. criteria and normal weight concrete.
3. Superimposed loads are based upon three span conditions and A.C.I. moment coefficients.
4. Load values for single span and double spans are to be reduced.
5. Vulcraft’s painted or galvanized form deck can be considered as permanent support in most building applications. See page 23.
If uncoated form deck is used, deduct the weight of the slab from the allowable superimposed uniform loads.
6. Superimposed load values shown in bold type require that mesh be draped. See page 23.

34
SLAB INFORMATION

SECTION PROPERTIES

NON-COMPOSITE
ALLOWABLE UNIFORM LOAD (PSF)

Minimum exterior bearing length is 2.5 inches.


Minimum exterior bearing length is 5.0 inches.

35
ANSI/SDI-NC1.0 Standard for Non-Composite Steel Floor Deck
1. General 4. American Society of Civil a minimum yield strength of
Engineering (ASCE) -SEI/ASCE7-05 80 ksi (550 MPa) and is generally
1.1 Scope: over 90 ksi (620 MPa). The AISI
A. This Specification for 5. American Concrete Institute
specifications allow a maximum
Non-Composite Steel Floor (ACI) Building Code
allowable stress of 36 ksi
Deck shall govern the materials, Requirements for Reinforced
(250 MPa) for this material.
design, and erection of cold Concrete – ACI 318-05
formed non-composite steel C. Sheet steel for accessories shall
6. Underwriters Laboratories (UL) conform to ASTM A653 (A653M)
deck used as a form for Fire Resistance Directory -
reinforced concrete slabs. Structural Quality for structural
http://www.ul.com/database2006 accessories, ASTM A653 (A653M)
Commentary: In the past, most Commercial Quality for non-
of the steel decking used in the B. Reference Documents: Refer to structural accessories, or ASTM
manner this specification covers the following documents: A1008 (A1008M) for either
NON-COMPOSITE

was referred to as “centering,” structural or non-structural


1. SDI White Paper - Designing with
however, various roof deck units accessories. Other structural
Steel Form Deck-2003
have successfully been used as sheet steels or high strength
non-composite forms. This 2. SDI Manual of Construction with low alloy steels are acceptable,
specification is intended to also Steel Deck - MOC2-2006 and shall be selected from the
include these applications. North American Specification
3. SDI Standard Practice Details -
B. Commentary shall not be SPD2-2001 for the Design of Cold-Formed
considered part of the Steel Structural Members.
4. SDI Diaphragm Design Manual -
mandatory document. D. The deck type profile and
DDMO3-2004
thickness (gage) shall be as
1.2 Reference Codes, shown on the plans.
Standards and 2. Products
Documents: 2.1 Material: 2.2 Tolerance:
A. Codes and Standards: For A. Sheet steel for galvanized deck A. Uncoated thickness shall not be
purposes of this standard, shall conform to ASTM A653 less than 95% of the design
comply with applicable (A653M) Structural Quality, with thickness as listed in Table 2.2.1:
provisions of the following a minimum yield strength of
Codes and Standards: 33 ksi (230 MPa).
1. American Iron and Steel Institute B. Sheet steel for uncoated deck
(AISI) Standard - North American shall conform to ASTM A1008
Specification for the Design (A1008M) with a minimum
of Cold-Formed Steel Structural yield strength of 33 ksi (230 MPa).
Members, 2001 Edition with Other structural sheet steels or
Supplement 2004 high strength low alloy steels
2. American Welding Society - are acceptable, and shall be
ANSI/AWS D1.3 Structural selected from the North
Welding Code/Sheet Steel - 98 American Specification for the
Structural Welding Code - Design of Cold-Formed Steel
B. Panel length shall be within plus
Sheet Steel Structural Members.
or minus 1/2 inch (12 mm) of
3. American Society for Testing Commentary: Materials are specified length.
and Materials (ASTM) A653 offered in A653 (A653M) grade
C. Panel cover width shall be no
(A653M)-06, A924 (A924M)-06, 80 steel (galvanized) or greater than minus 3/8 inch
A1008 (A1008M)-06 ASTM A1008 (A1008M) grade (10 mm), plus 3/4 inch (20 mm).
80 steel (uncoated). This steel has

36 37
ANSI/SDI-NC1.0 Standard for Non-Composite Steel Floor Deck
D. Panel camber and/or sweep shall Specification for the Design of the concrete placement may be
be no greater than 1/4 inch in Cold-Formed Steel restricted and a factor of 1.5 is
10 foot length (6 mm in 3 m). Structural Members. applied to the concrete load to
address this condition; however,
E. Panel end out of square shall not 2. Allowable Stress Design (ASD):
in order to keep this 50% load
be greater than 1/8 inch per foot Bending stress shall not
increase within a reasonable limit,
of panel width (10 mm per m). exceed 0.60 times the yield
the increase is not to exceed
strength, nor exceed 36 ksi
30 psf (1.44 kPa). Whenever
2.3 Finish: (250 MPa) under the combined
possible, the deck shall be multi-
loads of wet concrete, deck
A. Galvanizing shall conform to span and not require shoring
weight, and the following
ASTM A924 (A924M) and/or during the concrete placement
construction live loads:
ASTM A653 (A653M). procedure.
20 pounds per square foot

NON-COMPOSITE
B. Uncoated (black) shall conform to (1 kPa) uniform load or
ASTM A1008 (A1008M). 4. Deck Deflection: Calculated
150 pound concentrated load
deflections of the deck shall be
C. Painted with a shop coat of on a 1'-0" (300 mm) wide
based on the load of the wet
primer paint (one or both sides) section of deck (2.2 kN per m).
concrete, as determined by the
shall be applied to steel sheet The interaction of shear and
design slab thickness and the
conforming to ASTM A1008 bending shall be considered in
weight of the steel deck,
(A1008M). the calculations. (See Figure 1 -
uniformly loaded on all spans,
Attachment NC1)
D. The finish on the steel non- and shall be limited to 1/180 of
composite floor deck shall be 3. Load and Resistance Factor the clear span or 3/4 inch
suitable for the environment of Design (LRFD): The load (20 mm), whichever is smaller.
the structure. combination for construction Calculated deflections shall be
are as shown in Attachment relative to supporting members.
Commentary: The uncoated NC1. Load factors shall be in
finish is, by custom, referred to as accordance with ASCE 7. Commentary: The deflection
“black” by some users and (See Section 1.2.A.5) The calculations do not take into
manufacturers; the use of the resistance factors and account construction loads
word “black” does not refer to nominal resistances shall be because these are considered
paint color on the product. When in accordance with the temporary loads. The deck is
galvanized material is used to North American Specification designed to always be in the
support a reinforced concrete for the Design of Cold-Formed elastic range so removal of
slab, the slab dead load is Steel Structural Members. temporary loads should allow the
considered to be permanently deck to recover. The structural
carried by the deck. For any Commentary: The loading
shown in Figure 1, Attachment steel also deflects under the
permanent load carrying loading of the wet concrete.
function, a minimum galvanized NC1 is representative of
coating conforming to ASTM the sequential loading of wet The designer is urged to check
A653 (A653M), G30 (Z090) is concrete on the form. The the deflection of the total system,
recommended. 150 pound load (per foot of especially if composite beams
width) is the result of distributing and girders are being used. If
2.4 Design: a 300 pound man over a 2 foot the designer wants to include
(600 mm) width. additional concrete loading on
A. Deck used as a form for structural Experience has shown this to be a the deck because of frame
(reinforced) concrete slab: conservative distribution. The deflection, the additional load
1. The section properties of the metric equivalent of the 150 should be shown on the design
steel floor deck unit shall pound load is 2.2 kN per meter drawings or stated in the deck
be computed in accordance of width. For single span deck section of the job specifications.
with the North American conditions, the ability to control

37
ANSI/SDI-NC1.0 Standard for Non-Composite Steel Floor Deck
2.4 Design: accordance with the ACI Concrete. Minimum
Building Code Requirements compressive strength (f’c) shall
5. Minimum Bearing: Minimum for Reinforced Concrete. The be 3 ksi (20 MPa) or as required
bearing lengths shall be minimum concrete thickness for fire ratings or durability.
determined in accordance above the top of the deck shall Admixtures containing
with the web crippling be 1-1/2 inches (38 mm). chloride salts shall not be used.
provisions of the North Randomly distributed fibers Commentary: The use of
American Specification for the or fibrous admixtures shall not admixtures containing chloride
Design of Cold-Formed Steel be substituted for welded wire salts is not allowed because the
Structural Members; the fabric tensile reinforcement. salts will corrode the steel non-
uniform loading case of wet composite floor deck.
Commentary: In following the
concrete, plus the weight of
ACI requirements for temperature 3. Cantilever Loads: When
the steel deck, plus 20 psf
NON-COMPOSITE

reinforcement, the designer may cantilevered slabs are


(1 kPa) construction load shall
eliminate the concrete area that encountered, top reinforcing
be used.
is displaced by the deck ribs. For steel shall be proportioned
Commentary: Experience has slabs with total depth of 3 inches by the designer. For
shown that 1-1/2 inches (38 mm) (75 mm) or less, the reinforcing construction loads, the deck
of bearing is sufficient for mesh may be considered to be shall be designed for the more
non-composite floor decks. If at the center of the concrete severe of (a) deck plus slab
less than 1-1/2 inches (38 mm) above the deck. (Refer to the SDI weight plus 20 psf (1kPa)
of end bearing is available, or if Designing with Steel Form Deck construction load on both
high support reactions are for slab design information) If cantilever and adjacent span,
expected, the design professional uncoated or painted deck is used or (b) deck plus slab weight
should check the deck web as the form, the load from on both cantilever and
crippling capacity. The deck concrete slab weight must be adjacent span plus a
must be adequately attached to deducted from the calculated 150 pound (665N)
the structure to prevent slip off. capacity of the reinforced concentrated load per foot
concrete slab. If galvanized form of width at end of cantilever.
6. Diaphragm Shear Capacity: is used, the load from the slab The load factors shall be in
Diaphragms without weight is considered to be accordance with ASCE7.
concrete shall be designed in permanently carried by the deck Resistance factors for bending,
accordance with the SDI and need not be deducted from shear, and interior bearing
Diaphragm Design Manual, the live load. If temporary shoring shall be by the North American
or from tests conducted by an is used, the load of the slab must Specification for the Design
independent professional be deducted from the calculated of Cold-Formed Steel
engineer. capacity of the reinforced slab, Structural Members.
regardless of the deck finish.
Commentary: Calculations of Except for some diaphragm The maximum cantilever
diaphragm strength and stiffness deflection as a form, under
values, the deck should not be
should be made using the SDI assumed to act compositely with deck plus slab weight, shall be
Diaphragm Design Manual. If the concrete even though strong a/90 where “a” is the clear
testing is used as the means for chemical bonds can, and do, cantilever length, and shall not
determining the diaphragm develop. exceed 3/4 inch (19 mm).
strength and stiffness, then it Side laps shall be attached
should follow the AISI TS 7-02 2. Concrete: Concrete design
shall be in accordance with at the end of the cantilever
test protocol. and a maximum spacing of
the applicable sections of
B. Concrete Slab Design: the ACI Building Code 12 inches (300 mm) on center
1. General: The design of the Requirements for Reinforced from cantilever end. Each
concrete slabs shall be done in corrugation shall be fastened

38
ANSI/SDI-NC1.0 Standard for Non-Composite Steel Floor Deck
at both the perimeter support deck panels. Temporary shoring at butted ends.
and the first interior support. shall be designed to resist a G. Deck units and accessories shall
The deck shall be completely minimum uniform load of 50 psf be cut and neatly fit around
attached to the supports and (2.4 kPa), and loading indicated openings and other work
at the side laps before any on Attachment NC1. Shoring shall projecting through or adjacent to
load is applied to the be securely in place before the the decking.
cantilever. Concrete shall not floor deck erection begins. The
Commentary: It is the
be placed on the cantilever shoring shall be designed and
responsibility of the designer to
until after placement on the installed in accordance with the
designate holes/openings to be
adjacent span. ACI Building Code Requirements
decked over in compliance with
for Reinforced Concrete, and shall
applicable federal and state
2.5 Accessories: be left in place until the slab
OSHA directives. Care should be
attains 75% of its specified design

NON-COMPOSITE
A. Pour stops, column closures, end taken to analyze spans between
strength and a minimum of seven
closures, cover plates, and supports at openings when
(7) days.
girder fillers shall be the type determining those holes/
suitable for the application. Pour E. Deck panels shall be placed on openings to be decked over.
stop minimum gages shall be structural supports and adjusted
When a framed opening span
in accordance with the Steel Deck to final position with ends
exceeds the maximum deck span
Institute. (See Pour Stop Selection aligned, and attached securely
limits for construction loads, the
Table, Attachment NC2) to the supports immediately after
opening must be detailed around
placement in order to form a safe
B. Mechanical fasteners or welds instead of decked over.
working platform. All deck sheets
shall be permitted for deck and (Minimum construction load
shall have adequate bearing and
accessory attachment. 50 lbs./sq. ft. (2.4 kPa), unless
fastening to all supports to
specific requirements dictate
prevent slip off during
3. Execution construction. Deck ends over
otherwise). When a framed hole/
opening in floor deck is shown
3.1 Installation/General: supports shall be installed with
and dimensioned on the
a minimum end bearing of
structural design drawings, pour
A. Support framing and field 1-1/2 inches (38 mm). Deck
stop (screed) angle is required
conditions shall be examined for areas subject to heavy or
to top of slab. When specified,
compliance with requirements repeated traffic, concentrated
cell closure angles will be
for installation tolerances and loads, impact loads, wheel loads,
provided at the open ends of
other conditions affecting etc. shall be adequately protected
deck 1-1/2 inches (38 mm) deep
performance of work of this by planking or other approved
or deeper, in standard 10 feet
section. All OSHA rules for means to avoid overloading
(3 m) lengths to be field sized,
erection shall be followed. and/or damage.
cut and installed. Typically, non-
B. Deck panels shall be installed on Commentary: Staggering deck composite floor decks that are
a concrete support structure only ends is not a recommended less than 1-1/2 inches (38 mm)
after concrete has attained 75% practice. The deck capacity as a deep do not require or use cell
of its specified design strength. form and the load capacity of a closure. Alternate means to dam
C. Deck panels and accessories non-composite deck/slab system concrete may be used in lieu of
shall be installed according to are not increased by staggering cell closure, at the discretion of
the SDI Manual of Construction end joints, yet layout and erection the installer, if approved by the
with Steel Deck, placement plans, costs are increased. project engineer.
and requirements of this Section. F. Lapped or Butted Ends: Deck
D. Temporary shoring, if required, ends shall be either lapped or
shall be installed before placing butted over supports. Gaps up to
1 inch (25 mm) shall be permitted

39
ANSI/SDI-NC1.0 Standard for Non-Composite Steel Floor Deck
3.1 Installation/General: 3. Where welding washers are calculations, or design charts
not used, a minimum visible should be submitted by the
When a hole/opening is not
5/8 inch (15 mm) diameter fastener manufacturer as the
shown and dimensioned on the
arc puddle weld shall be used. basis for obtaining approval.
structural design drawings, no
Weld metal shall penetrate all
provisions for concrete retainage layers of deck material at end 7. For deck units with spans
will be provided by the metal deck laps and shall have good greater than five feet (1.5 m),
manufacturer/ supplier. Metal fusion to the supporting side laps and perimeter edges
floor decking holes and openings members. of units between span
to be cut after the concrete pour supports shall be fastened at
shall not be field cut until concrete 4. Weld spacing: Fastening intervals not exceeding
has reached 75% of its design pattern shall allow slabs to be 36 inches (1 m) on center,
strength and a minimum seven designed on a continuous basis.
using one of the following
(7) days. 5. When used, fillet welds shall be methods:
NON-COMPOSITE

at least 1-1/2 inch (38 mm) long. a. #10 self drilling screws.
H. Trades that subsequently cut
6. Mechanical fasteners, either b. Crimp or button punch.
unscheduled openings through
powder actuated, c. Arc puddle welds 5/8 inch
the deck shall be responsible for
pneumatically driven, or (15 mm) minimum visible
reinforcing these openings
screws, shall be permitted in diameter, or minimum
based upon an approved
lieu of welding to fasten deck 1 inch (25 mm) long fillet
engineered design.
to supporting framing if weld.
3.2 Installation/Anchorage: fasteners meet all project Commentary: The above side lap
service requirements. When spacing is a minimum. Service
A. Form deck units shall be the fasteners are powder loads or diaphragm design may
anchored to steel supporting actuated or pneumatically require closer spacing or larger
members including perimeter driven, the load value per side lap welds. Good metal to
support steel and/or bearing fastener used to determine metal contact is necessary for a
walls by arc spot puddle welds of the maximum fastener spacing good side lap weld. Burn holes
the following diameter and shall be based on a minimum are to be expected.
spacing, fillet welds of equal structural support thickness of
strength, or mechanical fasteners. not less than 1/8 inch (3 mm) B. Accessory Attachment:
and on the fastener providing 1. Pour Stop and Girder Fillers:
1. All welding of deck shall be
a minimum 5/16 inch (8 mm) Pour stops and girder fillers
in accordance with ANSI/AWS diameter bearing surface
D1.3, Structural Welding Code - shall be fastened to
(fastener head size). When supporting structure in
Sheet Steel. Each welder shall the structural support accordance with the SDI
demonstrate an ability to thickness is less than Standard Practice Details, and
produce satisfactory welds 1/8 inch (3 mm), powder Attachment NC2.
using a procedure such actuated or pneumatically
as shown in the SDI Manual of driven fasteners shall not be used, 2. Floor Deck Closures: Column
Construction with Steel Deck, or but screws are acceptable. closures, cell closures, and Z
as described in ANSI/AWS D1.3. closures shall be fastened to
Commentary: Mechanical provide tight fitting closures
2. Welding washers shall be fasteners (powder actuated, at open ends of ribs and sides
used on all deck units with screws, pneumatically driven of decking. Fasten cell closures
metal thickness less than fasteners, etc.) are recognized as at changes of direction of floor
0.028 inches (0.7 mm). Welding viable anchoring methods, deck units unless otherwise
washers shall be a minimum provided the type and spacing directed.
thickness of 0.0598 inches of the fastener satisfies the
(16 gage, 1.50 mm) and have design criteria. Documentation Commentary: Cell closures are
a nominal 3/8 inch (10 mm) in the form of test data, design generally not used on form deck
diameter hole. of 1-5/16 inch (33 mm) depth or less.

40
ANSI/SDI-NC-1.0 ATTACHMENT NC1
Concrete Form Construction Loading Diagrams

FIGURE 1 FIGURE 2
Loading Diagrams and Loading Diagrams and
Bending Moments Deflections

P
Simple W11 Simple W1
l l
Span +M = .25Pl + 0.125W11l2
Span
.0130W1 l4 (1728)
Condition Condition Δ=
EI
W2
W11
l

NON-COMPOSITE
+M = .125 (W11+W2)l2

Double W1
l l
P Span
Double W1 .0054W1 l4 (1728)
l l
Condition Δ=
EI
Span +M = .203Pl + .096W11l2
Condition
W2
W1
l l
+M = .096 (W1+W2)l2 Triple W1
l l l
W2 Span
.0069W1 l4 (1728)
l l
W1 Condition Δ=
EI
-M = .125 (W1+W2)l2

P
Triple W1
l l l
Span +M = .20Pl + .094W1l2
Condition
W2
W1 Notes for Figures 1 and 2 LRFD Load Factors
l l l
+M = .094 (W1 + W2)l2
P = 150 pound concentrated load . . . . . . . . . . . . . . . . . . 1.4
W2 I = in4/ft. - deck moment of inertia
W1
l l l W1 = slab weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
-M = .117 (W1 + W2)l2 + deck weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
W2 = 20 pounds per square foot construction load . . . . . . . 1.4
E = 29.5 x 106 psi
l = clear span length (ft.)
W11 = 1.5 x slab weight + deck weight ≤ slab weight
+ 30 + deck weight

Dimensional check shows the need for the 1728 factor when
calculating deflections using pound inch units.

Note: In addition to an analysis of slab weight plus construction surcharge, the deck must
be independently investigated for a total construction load of 50 psf.The step loads in
figures 1 and 2 shall be used.

41
ANSI/SDI-NC-1.0 ATTACHMENT NC2
SDI Pour Stop Selection Table
NON-COMPOSITE

1" (25 mm) fillet welds


@ 12" o.c. pour stop slab
depth

overhang

2" (50 mm) min.


in.
"m
½

see note 5

NOTES: This Selection Chart is based on following criteria:


1. Normal weight concrete (150 PCF).
2. Horizontal and vertical deflection is limited to ¼” maximum for concrete dead load.
3. Design stress is limited to 20 KSI for concrete dead load temporarily increased by one-third for the construction live load of 20 PSF.
4. Pour Stop Selection Chart does not consider the effect of the performance, deflection, or rotation of the pour stop support which may
include both the supporting composite deck and/or the frame.
5. Vertical leg return lip is recommended for all types (gages).

42 43
Short Form Specifications
specified under “Quality tightness, and retightened as
For Non-Composite Assurance” Article 1.4. If necessary so wind cannot loosen
Form Deck mechanical fasteners are sheets.
used, independent test reports
C. Deck bundles placed on the
1. General shall be provided by the
building frame must be placed
fastener manufacturer.
near a main supporting beam at
1.1Related Documents 1.4 Quality Assurance a column or wall. In no case, are
Drawings and General Provisions A. Codes and Standards: Comply the bundles to be placed on
of the Contract, including General and with applicable provisions of the unbolted frames or on
Supplementary Conditions following specifications: unattached and/or unbridged
and Division 1 Specification 1. American Iron and Steel joists. The structural frame must
Sections, apply to this section. Institute (AISI). be properly braced to receive the
2. American Welding Society bundles.

NON-COMPOSITE
1.2 Summary
This section pertains to (ANSI/AWS D1.3 Structural
non-composite steel form deck. Welding Code/Sheet Steel). 2. Products
3. Steel Deck Institute (SDI).
A. Related Sections 2.1 A manufacturer offering deck
1. Division 3 Section “Cast In B. Certify that each welder has products to be incorporated into the
Place Concrete” for concrete fill satisfactorily passed A.W.S. work must be a member of the Steel
and reinforcing steel. qualification tests for welding Deck Institute.
processes involved, and, if
2. Division 5 Section “Structural 2.2 Materials [The specifier must
Steel” for structural steel applicable, has undergone
choose the appropriate section(s) and
supporting the deck. recertification.
eliminate those not applicable.]
3. Division 7 Section C. Fire Resistance Assemblies:
A. Sheet steel for deck and
“Insulating Fill.” Provide deck units classified by
accessories shall conform to
Underwriters Laboratories (UL)
ASTM A653 Structural Quality,
1.3 Submittals in the Fire Resistance Directory for
with a minimum yield strength of
A. General: Submit each item in this design number _______. (If a fire
33 ksi (230 MPa).
Article according to the rated assembly is required.)
1. Galvanizing shall conform to
conditions of the Contract and
1.5 Delivery, Storage, ASTM A924 with a minimum
Division 1 Specification Sections.
and Handling coating class of G30 (Z090) as
B. Product Data for each type of A. Protect steel deck from corrosion, defined in A653.
decking specified, including deformation, and other damage
or
dimensions of individual during delivery, storage and
components, profiles, and handling. B. Sheet steel for deck and
finishes. accessories shall conform to
B. If ground storage is needed, the
ASTM A1008 with a minimum
C. Shop Drawings showing location deck bundles must be stored off
yield strength of 33 ksi (230 MPa).
of deck units, anchorage details, the ground, with one end
and other information required elevated to provide drainage. C. The deck type and thickness shall
for a thorough review. Bundle must be protected be as shown on the plans.
D. Product Certificates (if required) against condensation with a or
signed by the manufacturer of ventilated waterproof covering.
Bundles must be stacked so there D. The deck shall be _____ with a
the steel deck, certifying the minimum metal thickness of ___.
supplied products comply with is no danger of tipping, sliding,
specified requirements. rolling, shifting or material or
damage. Bundles must be
E. Welder Certificates signed by periodicallychecked for E. The deck shall be selected to
Contractor certifying that welders provide the load capacities
comply with requirements shown on the drawings and as

43
Short Form Specifications
determined using the Steel Deck C. Place deck panels on structural 4. For deck units with spans
Institute construction loading supports and adjust to final greater than five feet (1.5 m)
criteria. position with ends aligned. fasten side laps and perimeter
Attach firmly to the supports edges of units between
F. Whenever possible, the deck
immediately after placement supports at intervals not
shall be multi-span and not
in order to form a safe working exceeding 36 inches (1 m) on
require shoring during the
platform. center, using one of the
concrete placement procedure.
following methods.
D. Cut and neatly fit deck units and
2.3 Accessories a. #10 self drilling screws.
accessories around openings and
A. Pour stops, column closures, end b. crimp or button punch.
other work projecting through or
closures, cover plates, and girder c. arc puddle welds - 5/8 inch
adjacent to the decking.
fillers shall be the type required (15 mm) minimum visible
by the Steel Deck Institute. E. Trades that subsequently cut diameter, or 1 inch
NON-COMPOSITE

unscheduled openings through (25 mm) long fillet.


B. Mechanical fasteners or welds
the deck are responsible for
are acceptable for accessory B. Install deck ends over supports
reinforcing the openings.
attachments. with a minimum end bearing of
1.5 inches (38 mm).
3.4 Installation, Form Deck
3. Execution A. Anchor floor deck units to steel C. Fasten pour stops and girder
3.1 Examine support framing and field supporting members by arc spot fillers to supporting structure
conditions for compliance with puddle welds of the following in accordance with the SDI
requirements for installation tolerances diameter and spacing or fillet Standard Practice Details and
and other conditions affecting welds of equal strength. Attachment NC2.
performance of work of this section. All
1. For deck units with metal D. Fasten column closures, cell
OSHA rules for erection must be
thickness equal to or greater closures, and Z closures to deck
followed.
than 0.028 inches (22 gage, to provide tight fitting closures
0.7 mm) use 5/8 inch (15 mm) at open ends of ribs and sides of
3.2 Preparation
minimum visible diameter decking.
A. Place deck in accordance with
welds with the weld pattern
approved placement plans. E. Fasten cell closures at changes
shown on the design drawings.
of direction of deck units unless
B. Do not place deck panels on
2. For deck units with metal otherwise directed.
concrete support structure until
thickness less than 0.028 inches
concrete has cured and is dry.
(22 gage, 0.7 mm) weld deck 3.5 Repairs
C. Locate deck bundles to prevent through manufacturer’s Before concrete placement, the
overloading of support members. standard welding washers with deck shall be inspected for tears,
the weld pattern shown on the dents, or other damage that may
3.3 Installation, General design drawings. prevent the deck from acting as a
A. Install deck panels and tight and substantial form. The
3. Mechanical fasteners, either
accessories according to Steel need for the repair or temporary
powder actuated,
Deck Institute specifications and shoring of the damaged deck shall
pneumatically
recommendations, and in be determined.
driven or screws, may be used
accordance with the placement
in lieu of welding to fasten deck
plans and requirements of this
to supporting framing,
Section.
provided they have been
B. Install temporary shoring, if specifically approved.
required, before placing deck
panels.

44
FLOOR-CEILING ASSEMBLIES
WITH FORM DECKS
Restrained Type Concrete U.L. Unrestrained
Assembly of Thickness & Design Type of Form Deck Beam
Rating Protection Type (1) No. (2,3) Rating
Exposed Grid 2 1/2" NW G256 + 0.6C, 1.0C, 1.3C, 1.5C 1,2,3 Hr.
G701 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2,3 Hr.
2 1/2" NW&LW
Cementitious G705 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
1 Hr. 2 3/4" NW&LW G702 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
G801 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
2 1/2" NW&LW
Sprayed Fiber G804 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.

NON-COMPOSITE
2 3/4" NW&LW G802 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
2" NW G229 + 0.6C, 1.0C, 1.3C, 1.5C 1.5,2,3 Hr.
G228 + 0.6C, 1.0C, 1.3C, 1.5C 1.5,2 Hr.
Exposed Grid 2 1/2" NW
G243 + 0.6C, 1.0C, 1.3C, 1.5C 1.5,2 Hr.
3" NW G213 + 0.6C, 1.0C, 1.3C, 1.5C 1.5,2,3 Hr.
Gypsum Board 2" NW&LW G502 + 0.6C, 1.0C, 1.3C, 1.5C
11/2 Hr. G701 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2,3 Hr.
2 1/2" NW&LW
Cementitious G705 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
2 3/4" NW&LW G702 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
G801 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
2 1/2" NW&LW
Sprayed Fiber G804 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
2 3/4" NW&LW G802 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
2 1/4" NW G023 + 0.6C, 1.0C, 1.3C, 1.5C 2 Hr.
Concealed Grid G031 + 0.6C, 1.0C, 1.3C, 1.5C 3 Hr.
2 1/2" NW
G036 + 0.6C, 1.0C, 1.3C, 1.5C 3 Hr.
G227 + 0.6C, 1.0C, 1.3C, 1.5C 3 Hr.
G228 + 0.6C, 1.0C, 1.3C, 1.5C 1.5,2 Hr.
Exposed Grid 2 1/2" NW G229 + 0.6C, 1.0C, 1.3C, 1.5C 1.5,2,3 Hr.
G243 + 0.6C, 1.0C, 1.3C, 1.5C 1.5,2 Hr.
G256 + 0.6C, 1.0C, 1.3C, 1.5C 1,2,3 Hr.
3" NW G213 + 0.6C, 1.0C, 1.3C, 1.5C 1.5,2,3 Hr.
2 Hr. 2" NW G505 + 0.6C, 1.0C, 1.3C, 1.5C
2 1/2" NW&LW G529 + 0.6C, 1.0C, 1.3C, 1.5C 2,3 Hr.
Gypsum Board
G514 + 0.6C, 1.0C, 1.3C, 1.5C 3 Hr.
2 1/2" NW
G523 + 0.6C, 1.0C, 1.3C, 1.5C 2 Hr.
G701 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2,3 Hr.
2 1/2" NW&LW
Cementitious G705 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
2 3/4" NW&LW G702 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
G801 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
2 1/2" NW&LW
Sprayed Fiber G804 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
2 3/4" NW&LW G802 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
3 1/4" NW G036 + 0.6C, 1.0C, 1.3C, 1.5C 3 Hr.
Concealed Grid
3 1/2" NW G033 + 0.6C, 1.0C, 1.3C, 1.5C 3 Hr.
3 1/4" NW G229 + 0.6C, 1.0C, 1.3C, 1.5C 1.5,2,3 Hr.
Exposed Grid G213 + 0.6C, 1.0C, 1.3C, 1.5C 1.5,2,3 Hr.
3 1/2" NW
3 Hr. G256 + 0.6C, 1.0C, 1.3C, 1.5C 1,2,3 Hr.
Gypsum Board 3 3/4" NW&LW G529 + 0.6C, 1.0C, 1.3C, 1.5C 3 Hr.
Cementitious G701 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2,3 Hr.
2 3/4" NW&LW
G705 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.
Sprayed Fiber 2 3/4" NW&LW G801 0.6C, 1.0C, 1.3C, 1.5C 1,1.5,2 Hr.

NOTES:
1. Concrete thickness is thickness of slab above deck, in.
2. Refer to the U.L. "Fire Resistance Directory" for the necessary construction details.
3. Deck finish shall be galvanized unless noted otherwise.
+ Denotes deck finish is not critical when used in G0--, G2-- & G5-- Series designs. Deck finish shall be galvanized or painted.

45
NOTES

46
NON-COMPOSITE & COMPOSITE DECK DETAILS

Hanger Tab
Max. Load
60 lbs. per Tab
#12 Wire Minimum

COMPOSITE

47
1.5 VL, VLI
Maximum Sheet Length 42'-0
Extra Charge for Lengths Under 6'-0
ICBO Approved (N0. 3415) VL

VLI

Interlocking side lap is not drawn to show actual detail.


STEEL SECTION PROPERTIES

(N=9.35) NORMAL WEIGHT CONCRETE (145 PCF)


COMPOSITE

Notes: 1. Minimum exterior bearing length required is 1.50 inches. Minimum interior bearing length required is 3.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. Always contact Vulcraft when using loads in excess of 200 psf. Such loads often result from concentrated, dynamic,
or long term load cases for which reductions due to bond breakage, concrete creep, etc. should be evaluated.
3. All fire rated assemblies are subject to an upper live load limit of 250 psf.

48
SLAB INFORMATION

(N=14.15) LIGHTWEIGHT CONCRETE (110 PCF)

COMPOSITE

Notes: 1. Minimum exterior bearing length required is 1.50 inches. Minimum interior bearing length required is 3.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. Always contact Vulcraft when using loads in excess of 200 psf. Such loads often result from concentrated, dynamic,
or long term load cases for which reductions due to bond breakage, concrete creep, etc. should be evaluated.
3. All fire rated assemblies are subject to an upper live load limit of 250 psf.

49
1.5 VLR
Maximum Sheet Length 42'-0
Extra Charge for Lengths Under 6'-0

STEEL SECTION PROPERTIES

(N=9.35) NORMAL WEIGHT CONCRETE (145 PCF)


COMPOSITE

Notes: 1. Minimum exterior bearing length required is 1.50 inches. Minimum interior bearing length required is 3.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. Always contact Vulcraft when using loads in excess of 200 psf. Such loads often result from concentrated, dynamic,
or long term load cases for which reductions due to bond breakage, concrete creep, etc. should be evaluated.
3. All fire rated assemblies are subject to an upper live load limit of 250 psf.

50
SLAB INFORMATION

(N=14.15) LIGHTWEIGHT CONCRETE (110 PCF)

COMPOSITE

Notes: 1. Minimum exterior bearing length required is 1.50 inches. Minimum interior bearing length required is 3.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. Always contact Vulcraft when using loads in excess of 200 psf. Such loads often result from concentrated, dynamic,
or long term load cases for which reductions due to bond breakage, concrete creep, etc. should be evaluated.
3. All fire rated assemblies are subject to an upper live load limit of 250 psf.

51
2 VLI
Maximum Sheet Length 42'-0
Extra Charge for Lengths Under 6'-0
ICBO Approved (No. 3415)

Interlocking side lap is not drawn to show actual detail.

STEEL SECTION PROPERTIES

(N=9.35) NORMAL WEIGHT CONCRETE (145 PCF)


COMPOSITE

Notes: 1. Minimum exterior bearing length required is 2.00 inches. Minimum interior bearing length required is 4.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. Always contact Vulcraft when using loads in excess of 200 psf. Such loads often result from concentrated, dynamic,
or long term load cases for which reductions due to bond breakage, concrete creep, etc. should be evaluated.
3. All fire rated assemblies are subject to an upper live load limit of 250 psf.

52
SLAB INFORMATION

(N=14.15) LIGHTWEIGHT CONCRETE (110 PCF)

COMPOSITE

Notes: 1. Minimum exterior bearing length required is 2.00 inches. Minimum interior bearing length required is 4.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. Always contact Vulcraft when using loads in excess of 200 psf. Such loads often result from concentrated, dynamic,
or long term load cases for which reductions due to bond breakage, concrete creep, etc. should be evaluated.
3. All fire rated assemblies are subject to an upper live load limit of 250 psf.

53
3 VLI
Maximum Sheet Length 42'-0
Extra Charge for Lengths Under 6'-0
ICBO Approved (No. 3415)

Interlocking side lap is not drawn to show actual detail.

STEEL SECTION PROPERTIES

(N=9.35) NORMAL WEIGHT CONCRETE (145 PCF)


COMPOSITE

Notes: 1. Minimum exterior bearing length required is 2.50 inches. Minimum interior bearing length required is 5.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. Always contact Vulcraft when using loads in excess of 200 psf. Such loads often result from concentrated, dynamic,
or long term load cases for which reductions due to bond breakage, concrete creep, etc. should be evaluated.
3. All fire rated assemblies are subject to an upper live load limit of 250 psf.

54
SLAB INFORMATION

(N=14.15) LIGHTWEIGHT CONCRETE (110 PCF)

COMPOSITE

Notes: 1. Minimum exterior bearing length required is 2.50 inches. Minimum interior bearing length required is 5.00 inches.
If these minimum lengths are not provided, web crippling must be checked.
2. Always contact Vulcraft when using loads in excess of 200 psf. Such loads often result from concentrated, dynamic,
or long term load cases for which reductions due to bond breakage, concrete creep, etc. should be evaluated.
3. All fire rated assemblies are subject to an upper live load limit of 250 psf.

55
ANSI/SDI-C1.0 Standard for Composite Steel Floor Deck
1. General 7. Underwriters Laboratories C. Sheet steel for accessories shall
(UL) Fire Resistance Directory- conform to ASTM A653
1.1 Scope: http://www.ul.com/database (A653M)-minimum yield
A. This specification for Composite 2006 strength of 33 ksi (230 MPa).
Steel Deck shall govern the Structural Quality for structural
Commentary: Many fire
materials, design, and accessories, ASTM A653 (A653M)
related assemblies that use
erection of cold formed Commercial Quality for
composite floor decks are
steel deck which acts as a non-structural accessories, or
available. In the Underwriters
permanent form and as ASTM A1008 (A1008M) for
Laboratories Fire Resistance
positive reinforcement either structural or
Directory, the composite deck
for a structural concrete slab. non-structural accessories.
constructions show hourly
Other structural sheet steels or
B. Commentary shall not be ratings for restrained and
high strength low alloy steels
considered part of the unrestrained assemblies. ASTM
are acceptable, and shall be
mandatory document. E119 provides information in
selected from the North
appendix X3 called “Guide for
American Specification for the
1.2 Reference Codes, Determining Conditions of
Design of Cold-Formed Steel
Standards and Documents: Restraint for Floor and Roof
Structural Members.
Assemblies and for
A. Codes and Standards: Individual Beams”. D. The deck type (profile) and
For purposes of this Standard, thickness (gage) shall be as
comply with applicable B. Reference Documents:
shown on the plans.
provisions of the following Refer to the following
Codes and Standards: documents: Commentary: Most composite
steel floor deck is manufactured
1. American Iron and Steel 1. SDI Composite Deck Design
from steel conforming to ASTM
Institute (AISI) Standard-North Handbook-CDD2-1997
Designation A1008 (A1008M),
COMPOSITE

American Specification for 2. SDI Manual of Construction Grades 33 and 40, or from A653
the Design of Cold-Formed with Steel Deck-MOC2-2006 (A653M), Structural Sheet Steel.
Steel Structural Members, 2001 When specifying alternative
Edition with Supplement 2004 3. SDI Standard Practice Details-
steels, certain restrictions apply
SPD2-2001
2. American Welding Society- (See North American Specification
ANSI/AWS D1.3 Structural 4. SDI Diaphragm Design for the Design of Cold-Formed
Welding Code/Sheet Steel-98 Manual-DDMO3-2004 Steel Structural Members Section
Structural Welding Code- A 2-3.2). 2.1A refers to the use of
Sheet Steel 2. Products galvanized deck while 2.1B refers
to the use of uncoated or
3. American Society for Testing 2.1 Material: phosphatized top/painted
and Materials (ASTM) A653 underside deck. In most cases the
(A653M)-06, A924 (A924M)-06, A. Sheet steel for galvanized deck
designer will choose one finish or
A1008 (A1008M)-06, A820 shall conform to ASTM A653
the other. However, both types of
(A820M)-06, C1399 (C1399M)- (A653M) Structural Quality, with
finish may be used on a job, in
04, Test Method E2322-03, a minimum yield strength of
which case the designer must
ASTM Subcommittee CO9.42 33 ksi (230 MPa).
indicate on the plans and project
4. American Concrete Institute B. Sheet steel for uncoated or specifications the areas in which
(ACI) Building Code phosphatized top/painted each is used. (Refer to Section 2.3
Requirements for Reinforced bottom deck shall conform to and the commentary of these
Concrete – ACI 318-05 ASTM A1008 (A1008M) with specifications). In section 2.1D, the
a minimum yield strength of deck type is the particular profile of
5. American Society of Civil Engi- 33 ksi (230 MPa). Other deck chosen by the designer.
neering (ASCE)-SEI/ASCE7-05 structural sheet steels or high
6. American Institute of Steel strength low alloy steels are 2.2 Tolerance:
Construction (AISC)- acceptable, and shall be
A. Uncoated thickness shall not be
Specification for Structural selected from the North
less than 95% of the design
Steel Buildings, 13th Edition American Specification for the
Design of Cold-Formed Steel thickness as listed in Table 2.2.1:
Structural Members.

56
ANSI/SDI-C1.0 Standard for Composite Steel Floor Deck
conditions and shall be control the concrete placement
considered an impermanent and may be restricted and an
provisional coating. amplification factor of 1.5 is applied
to the concrete load to address this
2.4 Design: condition; however, in order to keep
this 50% load increase within a
A. Deck as a form reasonable limit, the increase is not
1. The section properties for to exceed 30 psf (1.44 kPa). In LRFD,
the steel floor deck unit (as a a load factor for construction of 1.4
form in bending) shall be is applied to this load. Whenever
computed in accordance with possible, the deck shall be
the North American Specification multi-span and not require shoring
B. Panel length shall be within plus for the Design of Cold-Formed during concrete placement.
or minus 1/2 inch (12 mm) of Steel Structural Members.
specified length. 4. Deck Deflection: Calculated
2. Allowable Stress Design (ASD): deflections of the deck, as a
C. Panel cover width shall be no Bending stress shall not exceed form, shall be based on the
greater than minus 3/8 inch 0.60 times the yield strength, load of the wet concrete as
(10 mm), plus 3/4 inch (20 mm). nor exceed 36 ksi (250MPa) determined by the design slab
D. Panel camber and/or sweep under the combined loads thickness and the weight of
shall be no greater than 1/4 inch of wet concrete, deck weight, the steel deck, uniformly
in 10 foot length (6 mm in 3 m). and the following construction loaded on all spans, and shall
live loads: 20 pounds per be limited to 1/180 of the
E. Panel end out of square shall square foot (1 kPa) uniform clear span or 3/4 inch
not be greater than 1/8 inch per load or 150 pound concentrated (20 mm), whichever is smaller.
foot of panel width (10 mm per m). load on a 1'-0" (300 mm) wide Calculated deflections shall be
section of deck (2.2 kN per m). relative to supporting members.
2.3 Finish: The interaction of shear and

COMPOSITE
Commentary: The deflection
A. Galvanizing shall conform to bending shall be considered in calculations do not take into
ASTM A653 (A653M). the calculations. account construction loads
(See Figure 1-Attachment C1) because these are considered
B. Uncoated or phosphatized
topside with painted underside 3. Load and Resistance temporary loads. The deck is
shall be applied to steel sheet Factor Design (LRFD): The load designed to always be in the elastic
conforming to ASTM A1008 combinations for construction range so removal of temporary
(A1008M). are as shown in Attachment C1. loads should allow the deck to
Load factors shall be in recover. The structural steel also
C. The finish on the steel accordance with ASCE 7 (See deflects under the loading of the
composite deck shall be Section 1.2.A.5). The wet concrete.
suitable for the environment resistance factors and nominal
of the structure. The designer is urged to check
resistances shall be in the deflection of the total system,
Commentary: The finish on the accordance with North especially if composite beams
steel composite deck shall be as American Specification for and girders are being used. If the
specified by the designer and be the Design of Cold-Formed designer wants to include
suitable for the environment of Steel Structural Members. additional concrete loading on the
the structure. Since the composite Commentary: The loading shown deck because of frame deflection,
deck is the positive bending in Figure 1 of Attachment C1 is the additional load should be
reinforcement for the slab, it must representative of the sequential shown on the design drawings or
be designed to last the life of the loading of wet concrete on the stated in the deck section of the
structure. A galvanized finish deck. The 150 pound load (per foot job specifications.
equal to ASTM A653 (A653M)-G30 of width) is the result of distributing 5. Minimum Bearing: Minimum
minimum is recommended. a 300 pound (1.33 kN) man over a interior bearing lengths shall
When composite deck with a 2 foot (600 mm) width. Experience be determined in accordance
phosphatized top and painted has shown this to be a conservative with the web crippling
bottom is used, the primer coat distribution. The metric equivalent provisions of the North
is intended to protect the steel of the 150 pound load is 2.2 kN per American Specification for the
for only a short period of meter of width. For single span Design of Cold-Formed Steel
exposure in ordinary atmospheric deck conditions, the ability to Structural Members; a uniform

57
ANSI/SDI-C1.0 Standard for Composite Steel Floor Deck
loading case of wet concrete, reinforcement. The deck must be Commentary: By using the
plus the weight of the steel suitable to develop composite reference analysis techniques or
deck, plus 20 psf (1 kPa) interaction. Justification of this test results, the deck manufacturer
construction load shall be used. requires full scale testing as per determines the live loads that can
(See Figure 3-Attachment C1) ASTM E2322, or calculations based be applied to the composite deck
upon testing. slab combination. The results are
Commentary: Experience usually published as uniform load
has shown that 1-1/2 inches a. Allowable Strength Design tables. For most applications, the
(38 mm) of bearing is sufficient (ASD) shall be permitted as an deck thickness and profile is
for composite floor decks. If alternate design method. selected so that shoring is not
less than 1-1/2 inches (38 mm) of (See SDI Composite Deck required; the live load capacity of
end bearing is available, or if high Design Handbook.) the composite system is usually
support reactions are expected, more than adequate for the
the design professional should b. Standard reinforced concrete superimposed live loads. In
check the deck web crippling design procedures shall be used calculating the section properties
capacity. The deck must be to determine ultimate load of the deck, the AISI provisions may
adequately attached to the capacity. The allowable require that compression zones in
structure to prevent slip off. superimposed load shall then the deck be reduced to an
be determined by deducting “effective width,” but as tensile
6. Diaphragm Shear Capacity: reinforcement, the total area of
Diaphragms without concrete the weight of the slab and the
the cross section may be used.
shall be designed in accordance deck. Attachment C4,
(See attachment C5)
with the SDI Diaphragm Design Strength and Serviceability
Manual, or from tests Determination of Composite Coatings other than those tested
conducted by an independent Deck Slab shall be used for may be investigated, and if there
professional engineer. strength determination. is evidence that their performance
is better than that of the tested
COMPOSITE

Commentary: Calculations of Commentary: High concentrated product, additional testing may


diaphragm strength and stiffness loads, diaphragm loads, etc. require not be required.
should be made using the SDI additional analysis. Horizontal
3. Concrete: Concrete design
Diaphragm Design Manual. If load capacities can be determined
shall be in accordance with the
testing is used as the means for by referring to the SDI Diaphragm
ACI Building Code
determining the diaphragm Design Manual. Concentrated loads Requirements for Reinforced
strength and stiffness, then it can be analyzed by the methods Concrete. Minimum
should follow the AISI TS 7-02 shown in the SDI Composite Deck compressive strength (f’c) shall
test protocol. Design Handbook. Most published be a minimum of 3 ksi
live load tables are based on (20 MPa) or as required for fire
B. Deck and Concrete as a simple span analysis of the
Composite Slab: ratings or durability.
composite system; that is, the Admixtures containing chloride
1. General: The “SDI Method” slab is assumed to crack over each salts shall not be used.
(refer to SDI Composite Deck support.
Commentary: Load tables are
Design Handbook) shall be 2. Load Determination: Using generally calculated by using a
limited to galvanized or standard reinforced concrete concrete strength of 3 ksi (20 MPa).
topside uncoated steel decks design procedures, the Composite slab capacities are not
with embossments. The allowable superimposed load greatly affected by variations in
embossment patterns shall shall be found by using concrete compressive strength;
be typical of the manufactured appropriate load and but, if the strength falls below
steel deck with the depth of the resistance design factors (LRFD) 3 ksi (20 MPa) it would be advisable
embossment not less than 90% and applicable reduction to check shear stud strengths. Fire
of the tested embossment factors based on the presence, rating requirements may dictate
depth. (Refer to Attachment C4 absence, or spacing of shear the minimum concrete strength.
for further limitations). studs on beams perpendicular The use of admixtures containing
to the deck. (Refer to chloride salts is not allowed
The composite slab shall be designed
Attachment C4 and C5) because the salts will corrode the
as a reinforced concrete slab with steel deck.
the steel deck acting as the positive

58
ANSI/SDI-C1.0 Standard for Composite Steel Floor Deck
a. Minimum Cover: The minimum 6. Reinforcement: moment exists, the deck shall
concrete thickness above the a. Temperature and shrinkage be designed to act only as a
top of the steel deck shall be reinforcement, consisting of permanent form.
2 inches (50 mm). When welded wire fabric or reinforcing
Commentary: Composite steel
additional (negative bending) bars, shall have a minimum
deck does not function as
reinforcement is placed in the area of 0.00075 times the area
compression reinforcing steel in
slab, the minimum cover of of the concrete above the deck
areas of negative moment. If the
concrete above the reinforcing (per foot or meter of width),
designer wants a continuous slab,
shall be in accordance with the but shall not be less than the
then negative bending reinforcing
ACI Building Code Requirements area provided by 6x6-W1.4 x
should be designed using
for Reinforced Concrete. W1.4 welded wire fabric.
conventional reinforced concrete
4. Deflection: Deflection of the Fibers shall be permitted as a design techniques in compliance
composite slab shall not exceed suitable alternative to the with the ACI Building Code
1/360 of the clear span under welded wire fabric specified Requirements for Reinforced
the superimposed live load. for temperature and shrinkage Concrete. The welded wire fabric,
reinforcement. Cold-drawn chosen for temperature
Commentary: Live load deflections
steel fibers meeting the criteria reinforcing, may not supply
are seldom a design factor. The
of ASTM A820, at a minimum enough area for continuity. The
deflection of the slab/deck
addition rate of 25 lb/cu yd deck is not considered to be
combination can be predicted by
(14.8 kg/cu meter), or macro compression reinforcement.
using the average of the cracked
synthetic fibers “Coarse fibers” Typically negative reinforcement
and uncracked moments of inertia
(per ASTM Subcommittee is required at all cantilevered slabs,
as determined by the transformed
CO9.42), made from virgin or if a continuous slab is desired.
section method of analysis. Refer to
polyolefin, shall have an
Attachment C5 of this specification c. Distribution: When localized
equivalent diameter between
or the SDI Composite Deck Design loads exceed the published
0.4 mm (0.016 in.) and 1.25 mm

COMPOSITE
Handbook. uniform composite deck load
(0.05 in.), having a minimum
tables, the designer shall
5. Suspended Loads: All aspect ratio (length/equivalent
proportion distribution
suspended loads must be diameter) of 50, at a minimum
reinforcement using
included in the analysis and addition rate of 4 lb./cu yd
conventional concrete design
calculations for strength and (2.4 kg/m3) are suitable to be
methods.
deflection. used as minimum temperature
and shrinkage reinforcement. Commentary: Distribution steel
Commentary: The designer must
may be required in addition to the
take into account the sequence Commentary: Neither welded wire
welded wire fabric or steel fibers.
of loading. Suspended loads may fabric or fibers will prevent
Concentrated loads, either during
include ceilings, light fixtures, cracking; however, they have
construction or in-service, are the
ducts or other utilities. The been shown to do a good job
most common example of this
designer must be informed of any of crack control. The welded wire
requirement. Concentrated loads
loads applied after the composite fabric must be placed near the top
may be analyzed by the methods
slab has been installed. of the slab [3/4 to 1 inch cover
in the latest SDI Composite Deck
(20 to 25 mm)] at supports and
Care should be used during the Design Handbook.
draped toward the center of the
placement of loads on all types of
deck span. If a welded wire fabric 7. Cantilever Loads: When
hanger tabs or other hanging
is used with a steel area given cantilevered slabs are
devices for the support of ceilings
by the above formula, it will not encountered, the deck acts
so that an approximate uniform
be sufficient as the total negative only as a permanent form; top
loading is maintained. The
reinforcement. If the minimum reinforcing steel shall be
individual manufacturer should be
quantity of steel fibers, or macro proportioned by the designer.
consulted for allowable loading on
synthetic fibers, are used for For construction loads, the deck
single hanger tabs. Improper use of
shrinkage and temperature shall be designed for the more
hanger tabs or other hanging
reinforcement, they will not be severe of (a) deck plus slab
devices could result in the
sufficient as a total negative weight plus 20 psf (1 kPa)
overstressing of tabs and/or the
reinforcement. construction load on both
overloading of the composite
cantilever and adjacent span, or
deck slab. b. Negative: When negative
(b) deck plus slab weight on

59
ANSI/SDI-C1.0 Standard for Composite Steel Floor Deck
both cantilever and adjacent 2.5 Accessories: design strength and a
span plus a 150 pound (665N) A. Pour stops, column closures, minimum of seven (7) days.
concentrated load per foot of end closures, cover plates, and E. Deck panels shall be placed
width at end of cantilever. The girder fillers shall be the type on structural supports and
load factors for bending, shear, suitable for the application. adjusted to final position with
and interior bearing shall be as Pour stop minimum gages ends aligned, and attached
required by ASCE 7. Resistance shall be in accordance with the securely to the supports
factors for bending, shear, and Steel Deck Institute. (See Pour immediately after placement
interior bearing shall be in Stop Selection Table, in order to form a safe working
accordance with the North Attachment C2) platform. All deck sheets shall
American Specification for the have adequate bearing and
B. Mechanical fasteners or welds
Design of Cold Formed fastening to all supports to
shall be permitted for deck and
Structural Members. prevent slip off during
accessory attachment.
construction. Deck ends over
The maximum cantilever
supports shall be installed
deflection as a form, under 3. Execution with a minimum end bearing
deck plus slab weight, shall be
a/90 where “a” is the cantilever 3.1 Installation/ General: of 1-1/2 inches (38 mm). Deck
A. Support framing and field areas subject to heavy or
length, and shall not exceed repeated traffic, concentrated
conditions shall be examined
3/4 inches (19 mm). loads, impact loads, wheel
for compliance with installation
Side laps shall be attached at tolerances and other loads, etc. shall be adequately
the end of the cantilever and conditions affecting protected by planking or
a maximum spacing of 12 performance of work of this other approved means to avoid
inches (300 mm) o.c. from the section. All OSHA rules for overloading and/or damage.
cantilever end. Each erection shall be followed. F. Butted Ends: Deck ends
COMPOSITE

corrugation shall be B. Deck panels shall be installed shall be butted over supports.
fastened at both the perimeter on a concrete support
support and the first interior Commentary: Lapping composite
structure only after the deck ends can be difficult
support. The deck shall be concrete has attained 75% of because shear lugs (web
completely attached to the its specified design strength. embossment) or profile shape
supports and at the side laps can prevent a tight metal to
C. Deck panels and accessories
before any load is applied to the metal fit. The space between
shall be installed according
cantilever. Concrete shall not be to the SDI Manual of lapped sheets can make
placed on the cantilever until Construction with Steel Deck, welded attachments more
after placement on the adjacent placement plans, and difficult. Gaps are acceptable
span. requirements of this Section. up to 1" (25 mm) at butted ends.
8. Diaphragm Shear Capacity: D. Temporary shoring, if required, G. Deck units and accessories shall
Diaphragms with concrete shall shall be installed before be cut and neatly fit around
be designed in accordance with placing deck panels. scheduled openings and other
the SDI Diaphragm Design Temporary shoring shall be work projecting through or
Manual, or from tests conducted designed to resist a minimum adjacent to the decking.
by an independent professional uniform load of 50 psf (2.4 kPa),
engineer. and loading criteria indicated Commentary: It is the
on Attachment C1. Shoring responsibility of the designer to
Commentary: Calculations of shall be securely in place designate holes/openings to be
diaphragm strength and stiffness before the floor deck erection decked over in compliance with
should be made using the SDI begins. The shoring shall be applicable federal and state OSHA
Diaphragm Design Manual. If designed and installed in directives. Care should be taken
testing is used as the means for accordance with the ACI to analyze spans between
determining the diaphragm Building Code Requirements supports at openings when
for Reinforced Concrete and determining those holes/openings
strength and stiffness, then it
shall be left in place until the to be decked over. When a framed
should follow the AISI TS 7-02 test opening span exceeds the
protocol. slab attains 75% of its specified
maximum deck span limits for

60
ANSI/SDI-C1.0 Standard for Composite Steel Floor Deck
construction loads, the opening demonstrate an ability to the type and spacing of the
must be detailed around instead produce satisfactory welds fastener satisfies the design
of decked over. (Minimum floor using a procedure such as criteria. Documentation in the
construction load 50 lbs./sq. ft. shown in the SDI Manual of form of test data, design
(2.4 kPa), unless specific Construction with Steel Deck, or calculations, or design charts
requirements dictate otherwise). as described in ANSI/AWS D1.3. should be submitted by the
fastener manufacturer as the
When a framed hole/opening in 2. A minimum visible 5/8 inch
basis for obtaining approval.
floor deck is shown and (15 mm) diameter arc
dimensioned on the structural puddle weld shall be used. 6. For deck units with spans
design drawings, pour stop Weld metal shall penetrate all greater than 5 feet (1.5 m), side
(screed) angle is required to top layers of deck material, and laps and perimeter edges of
of slab. When specified, cell clo- shall have good fusion to units between span supports
sure angle will be provided at the the supporting members. shall be fastened at intervals
open ends of deck in standard 10'-0" not exceeding 36 inches (1 m)
3. Edge ribs of panels shall be
(3 m) lengths to be field sized, cut on center, using one of the
welded at each support.
and installed. Alternate means to following methods:
Space additional welds an
dam concrete may be used in lieu a. #10 self drilling screws
average of 12 inches (300 mm)
of cell closure, at the discretion of b. Crimp or button punch
apart but not more than
the installer, if approved by the c. Arc puddle welds 5/8 inch
18 inches (460 mm).
designer. (15 mm) minimum visible
4. When used, fillet welds shall be at diameter, or minimum 1 inch
When a hole/opening is not shown
least 1-1/2 inches (38 mm) long. (25 mm) long fillet weld.
and dimensioned on the
structural design drawings, no 5. Mechanical fasteners, either Commentary: The above side lap
provisions for concrete retainage powder actuated, spacing is a minimum. Service

COMPOSITE
will be provided by the metal deck pneumatically driven, or loads or diaphragm design may
manufacturer/supplier. Metal floor screws, shall be permitted in require closer spacing or larger
decking holes and openings to be lieu of welding to fasten deck side lap welds. Good metal to
cut after the concrete pour shall to supporting framing if metal contact is necessary for a
not be field cut until concrete has fasteners meet all project good side lap weld. Burn holes
reached 75% of its design strength service requirements. When are to be expected.
and a minimum of seven (7) days. the fasteners are powder
actuated or pneumatically B. Accessory Attachment:
H. Trades that subsequently cut driven, the load value per 1. Pour Stop and Girder Fillers:
unscheduled openings fastener used to determine the
Pour stops and girder fillers
through the deck shall be maximum fastener spacing is
shall be fastened to supporting
responsible for reinforcing based on a minimum structural
support thickness of not less structure in accordance with
these openings based upon an
than 1/8 inch (3 mm) and on the SDI Standard Practice
approved engineered design.
the fastener providing a Details, and Attachment C2.
3.2 Installation/Anchorage: minimum 5/16 inch (8 mm) 2. Floor Deck Closures:
diameter bearing surface Column closures, cell closures,
A. Floor deck units shall be (fastener head size). When the girder closures and Z closures
anchored to steel supporting structural support thickness is shall be fastened to provide
members including perimeter less than 1/8 inch (3 mm), tight fitting closures at open
support steel and/or bearing powder actuated or ends of ribs and sides of
walls by arc spot puddle welds pneumatically driven fasteners decking. Fasten cell closures at
of the following diameter and shall not be used, but screws
changes of direction of floor
spacing, fillet welds of equal are acceptable.
deck units unless otherwise
strength, or mechanical
Commentary: Mechanical directed.
fasteners.
fasteners (screws, powder or
1. All welding of deck shall be in pneumatically driven fasteners,
strict accordance with ANSI/AWS etc.) are recognized as viable
D1.3, Structural Welding Code- anchoring methods, provided
Sheet Steel. Each welder shall
61
ANSI/SDI-C-1.0 ATTACHMENT C1
Composite Deck Construction Loading Diagrams

FIGURE 1 FIGURE 2 FIGURE 3


Loading Diagrams and Loading Diagrams and Loading Diagrams
Bending Moments Deflections and Support Reactions

P
Simple W11 Simple W1 Simple W2
l l W1
Span +M = .25Pl + 0.125W11l2
Span Span l
.0130W1 l4 (1728)
Condition Condition Δ=
EI
Condition Pext Pext
W2 Pext = .5 (W1 + W2)l
W11
l
+M = .125 (W11+W2)l2

Double W1 Double W2
l l W1
P Span Span l l
Double W1 .0054W1 l4 (1728)
l l
Condition Δ=
EI
Condition Pext Pext Pext
Span +M = .203Pl + .096W11l2 Pext = .375 (W1 + W2)l
Condition Pext = 1.25 (W1 + W2)l
W2
W1
l l
+M = .096 (W1 + W2)l2 Triple W1 Triple W2
l l l W1
W2 Span Span l l l
COMPOSITE

.0069W1 l4 (1728)
W1 Condition Δ=
EI
Condition Pext Pext Pext Pext
l l
Pext = .4 (W1 + W2)l
-M = .125 (W1 + W2)l2
Pext = 1.1 (W1 + W2)l

P
Triple W1
l l l
Span +M = .20Pl + .094W1l2
Condition
W2
W1 Notes for Figures 1 and 2 LRFD Load Factors
l l l
+M = .094 (W1+W2)l2
P = 150 pound concentrated load . . . . . . . . . . . . . . . . . . 1.4
W2 I = in4/ft. - deck moment of inertia
W1
l l l W1 = slab weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
-M = .117 (W1+W2)l2 + deck weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
W2 = 20 pounds per square foot construction load . . . . . . . 1.4
E = 29.5 x 106 psi
l = clear span length (ft.)
W11 = 1.5 x slab weight + deck weight ≤ slab weight
+ 30 + deck weight

Dimensional check shows the need for the 1728 factor when
calculating deflections using pound inch units.

Note: In addition to an analysis of slab weight plus construction surcharge, the deck must
be independently investigated for a total construction load of 50 psf.The step loads in
figures 1 through 3 shall be used.

62
ANSI/SDI-C-1.0 ATTACHMENT C2
SDI Pour Stop Selection Table

COMPOSITE
1" (25 mm) fillet welds
@ 12" o.c. pour stop slab
depth

overhang

2" (50 mm) min.


in.
"m
½

see note 5

NOTES: This Selection Chart is based on following criteria:


1. Normal weight concrete (150 PCF).
2. Horizontal and vertical deflection is limited to ¼” maximum for concrete dead load.
3. Design stress is limited to 20 KSI for concrete dead load temporarily increased by one-third for the construction live load of 20 PSF.
4. Pour Stop Selection Chart does not consider the effect of the performance, deflection, or rotation of the pour stop support which may
include both the supporting composite deck and/or the frame.
5. Vertical leg return lip is recommended for all types (gages).

63
ANSI/SDI-C-1.0 ATTACHMENT C3
SI Pour Units Conversion Tables

TO CHANGE MULTIPLY BY

in to mm 25.4 (exact)
LENGTH ft to mm 304.8 (exact)
ft to m 0.3048 (exact)

in2 to mm2 645.16 (exact)


AREA ft2 to m2 0.092903

lb to kg 0.453592
2000 lb to 1000 kg 0.907185
MASS lb/ft to kg/m 1.48816
lb/ft3 to kg/m3 16.0185
COMPOSITE

lb/yd3 to kg/m3 0.593276

lb to N 4.44822
kip to kN 4.44822
lb/in to N/m 175.127
FORCE lb/ft to N/m 14.5939
kip/ft to kN/m 14.5939
psf to kN/m2 47.880

lb/in2 to kPa 6.89476


PRESSURE lb/ft2 to kPa 0.04788
kip/in2 to MPa 6.89476

SECTION in3 to mm3 16387.1


MODULUS in /ft to mm3/m
3 53763.5

MOMENT OF in4 to mm4 416231


INERTIA in /ft to mm4/m
4 1365587

64
ANSI/SDI-C-1.0 ATTACHMENT C4
Strength and Serviceability Determination of Composite Deck-Slab
Unless composite deck-slabs width. The steel section depth, where
are designed for continuity, the load dd, is limited to 3 in. (75 mm). As = steel deck area per unit
affects are assumed to act on simple The concrete design width of steel deck
spans. compressive strengths shall be
between 2500 psi (17 MPa) and
C4.1 Strength for Bending a= = developed depth
6000 psi (40 MPa). The minimum
This section is used of concrete in the
concrete thickness above the steel
to determine the bending compression zone
deck shall be 2 inches (50 mm).
strength of the composite b = unit width
deck-slab. The usable slab capacity is
d = distance from the top of the slab
limited to decks with thickness
A. SDI Method - With No Shear to the centroid of the steel deck
0.0474 inches (1.20 mm) unless
Studs on Beams
sufficient test data is available to Fy = steel yield strength, not to
This method is used if there are exceed 60 ksi (415 MPa)
support the use of the method
no shear studs present on the
with deck of greater thickness. Mnf = nominal (ultimate) moment
beam supporting the
composite steel deck. 2) Continuity Over Supports capacity with studs on beam
The resisting moment, Mno, of
In continuous slabs, those φ =0.85 and is the resistance factor
sections subjected to negative
the composite section is
moments shall be designed as This method is limited to
determined based on a cracked
conventionally reinforced constructions where the number
section analysis. Refer to
concrete slabs. In composite of shear studs present equals or
attachment C5 for calculation
slabs, moments and shears shall exceeds Ns, the minimum number
of the transformed section
be calculated by an analysis or, if of shear studs per foot of deck
properties.
applicable, by the coefficients of width to develop the full cross

COMPOSITE
Chapter 8 of ACI Building Code section of the steel deck.
Requirements for Reinforced
where Concrete, ACI 318.
Fy = yield stress of steel
3) Allowable Stress Design
deck ≤ 60 ksi Allowable stress design (ASD) where
h = slab depth is acceptable as an alternate Abf = deck bottom flange area per
Icr = cracked section design method. See the SDI unit width of steel deck
moment of inertia Composite Deck Design
Mno = nominal resisting moment Handbook. Asc= cross-sectional area of stud
Ycc = distance from top of slab B. SDI Method - With Shear shear connector, in2 (mm2) 1/2"
to neutral axis of cracked Studs on Beams and 3/4" diameter studs are
section This method is to be used if acceptable
φ =0.85 and is the resistance there are shear studs present
factor on the beam supporting the Awebs= deck web area per unit width
composite steel deck in of steel deck
1) Limitations sufficient quantity to develop
The “SDI Method” shall be the ultimate capacity of the f'c = concrete strength, ksi (MPa)
limited to galvanized or topside section in bending, or if tests on
uncoated steel decks with a particular deck profile
embossments. The embossment Ec = modulus of elasticity of
have shown that the deck is concrete =
patterns shall be typical of the capable of developing the full
manufactured steel deck with ultimate moment without shear
the depth of the embossment studs.
not less than 90% of the tested
Qn =
embossment depth. The web
angle, ␪, shall be limited to
= nominal strength of one
values between 55° and 90° and stud shear connector in
the webs shall have no solid concrete
reentrant bends in their flat

65
ANSI/SDI-C-1.0 ATTACHMENT C4
Strength and Serviceability Determination of Composite Deck-Slab
The value, Ns, is to be installed C. Alternate Methods where
along each beam. At butted end Other rational methods for Vc =
laps, studs shall be staggered to establishing composite slab concrete per unit width
arrest both ends of the deck at strength can be used if the
the common joint. At perimeter pertinent parameters VD = shear strength of the steel deck
conditions or openings (where contributing to composite section per unit width
slabs are discontinuous) all slab strength (including deck calculated per AISI
studs must engage the deck end. cross section; steel
Ac = concrete area available to
The value, Qn, is subject to thickness; concrete weight,
resist shear, see Figure C1
reduction when considering strength, and type; shear
composite beam action and transfer devices; method of
βc = 1.0 if concrete density exceeds
the stud is installed through loading; etc.) are considered.
130 lbs/ft3, 0.75 otherwise
deck. Reduction does not apply These analyses can include
to the determination of Ns. nonlinear relationships between
C4.3 Deflection
various parameters. Sufficient
The following is to be used when The deflection of the composite
tests shall be made to establish
the shear studs are present on slab shall not exceed span/360
the method-test variability.
the beam supporting the under superimposed load. The
composite steel deck, but are C4.2 Strength for Shear deflection can be predicted using
not present in sufficient quantity This section is used to determine the average of the cracked and
to develop the ultimate capacity the shear strength of the uncracked moment of inertia as
of the section in bending. composite deck-slab. determined from the transformed
COMPOSITE

section method of analysis.

Use φ Mnp for the factored


resistance in design.

where
Mno is determined from Section C4.1.A

Mnf as determined from Section C4.1.B

Mnp= useable nominal moment


capacity at stud density = N s'

N s' = the number of shear studs


actually present along the
beam per unit width of steel
deck – 1/2" and 3/4" diameter
studs are acceptable

N s' is determined from Section C4.1.B

φ =0.85 and is the resistance factor

Figure C

66
ANSI/SDI-C-1.0 ATTACHMENT C5
Section Properties of Composite Deck-Slabs
C5.1 Transformed Composite Neutral Axis If ycc > hc use ycc = hc.
The distance ycc from the extreme compression fiber of
the concrete to the neutral axis of the transformed The cracked moment of inertia Ic is
composite section shall be determined from
Figure C5.1 and Equation C5-1.
C5.2

where

Isf is the moment of inertia of the full (unreduced)


steel deck per unit slab width.

C5.3 Moment of Inertia of Uncracked Section


For the uncracked moment of inertia

C5.3
Figure C5.1 - Composite Section

Note: 1. Section shows non-cellular deck. Section shall be


either cellular, a blend of cellular and non-cellular The uncracked moment of inertia is
deck, or non-cellular deck

COMPOSITE
2. C.G.S. = centroidal axis of full cross section of steel
deck
3. Cs = pitch
4. N.A. = neutral axis of transformed composite
section C5.4
5. Wr = average rib width
C5.4 Moment of Inertia of Composite Section
C5.2 Moment of Inertia of Cracked Section The moment of inertia of composite section considered
When ycc is equal to or less than the depth of concrete, hc, effective for deflective computations is given by
above the top of steel deck, that is, ycc ≤ hc, then
C5.4
C5.1

where
As
ρ =
bd
As = area of steel deck per unit slab width
b = unit slab width (12 inches in imperial units)
d = distance from top of concrete to centroid of steel deck

n = modular ratio =

67
Short Form Specifications
E. Welder Certificates signed by ventilated waterproof covering.
For Composite Contractor certifying that welders Bundles must be stacked so there
Floor Deck comply with requirements is no danger of tipping, sliding,
specified under “Quality rolling, shifting or material
1. General Assurance” Article 1.4. If damage. Bundles must be
mechanical fasteners are used, periodically checked for
1.1 Related Documents independent test reports shall tightness, and retightened as
Drawings and General Provisions be provided by the fastener necessary so wind cannot loosen
of the Contract, including General and manufacturer. sheets.
Supplementary Conditions
1.4 Quality Assurance
and Division 1 Specification C. Deck bundles placed on the
A. Codes and Standards: Comply
Sections, apply to this section. building frame must be placed
with applicable provisions of the
near a main supporting beam at
following specifications:
1.2 Summary a column or wall. In no case are
1. American Iron and Steel
This section pertains to the bundles to be placed on
Institute (AISI);
composite steel floor deck. unbolted frames or on
2. American Welding Society
A. Related Sections unattached and/or unbridged
(ANSI/AWS D1.3 Structural
1. Division 3 Section “Cast in joists. The structural frame must
Welding Code/Sheet Steel);
Place Concrete” for concrete be properly braced to receive the
3. Steel Deck Institute (SDI).
fill and reinforcing steel. bundles.
2. Division 5 Section “Structural B. Certify that each welder has
Steel” for structural steel satisfactorily passed A.W.S. 2. Products
supporting the deck. qualification tests for welding
2.1 A manufacturer offering deck
COMPOSITE

processes involved, and, if


products to be incorporated into the
1.3 Submittals applicable, has undergone
work must be a member of the Steel
A. General: Submit each item in this recertification.
Deck Institute.
Article according to the
C. Fire Resistance Assemblies:
conditions of the Contract and
Provide steel deck units classified
2.2 Materials [The specifier must choose
Division 1 Specification Sections. the appropriate section(s) and eliminate
by Underwriters Laboratories
those not applicable.]
B. Product Data for each type of (UL) in the “Fire Resistance
decking specified, including Directory” for design number A. Sheet steel for deck and
dimensions of individual _____. (If a fire rated assembly is accessories shall conform to
components, profiles, and finishes. required.) ASTM A653 Structural Quality,
1. Identify steel deck bundles with with a minimum yield strength of
C. Shop Drawings showing location
labels bearing the UL mark. 33 ksi (230 MPa).
of deck units, anchorage details,
1. Galvanizing shall conform to
and other information required
1.5 Delivery, Storage, ASTM A924 with a minimum
for a thorough review.
and Handling coating class of G30 (Z090) as
D. Product Certificates (if required) A. Protect steel deck from corrosion, defined in ASTM A653.
signed by the manufacturer of deformation, and other damage or
the steel deck certifying that the during delivery, storage and
B. Sheet steel for deck and
supplied products comply with handling.
accessories shall conform to
specified requirements.
B. If ground storage is needed, the ASTM A1008 with a minimum
deck bundles must be stored off yield strength of 33 ksi (230 MPa).
the ground, with one end
C. The deck type and thickness shall
elevated to provide drainage.
be as shown on the plans.
Bundles must be protected
or
against condensation with a

68
Short Form Specifications
D. The deck shall be ___ with a 3.3 Installation, General framing, provided they have
minimum metal thickness of ___. A. Install deck panels and been specifically approved.
or accessories according to Steel
4. For deck units with spans
E. The deck shall be selected to Deck Institute specifications and
greater than five feet (1.5 m)
provide the load capacities recommendations, and in
fasten side laps and perimeter
shown on the drawings and as accordance with the placement
edges of units between
determined using the Steel Deck plans and requirements of this
supports at intervals not
Institute construction loading Section.
exceeding 36 inches (1 m) on
criteria. B. Install temporary shoring, if center, using one of the
F. Whenever possible, the deck required, before placing deck following methods.
shall be multi-span and not panels. a. #10 self drilling screws.
require shoring during the C. Place deck panels on structural b. crimp or button punch.
concrete placement procedure. supports and adjust to final c. arc puddle welds 5/8 inch
position with ends aligned. (15 mm) minimum visible
G. The deck type provided shall be
Attach firmly to the supports diameter, or 1 inch (25 mm)
capable of supporting the
immediately after placement long fillet.
superimposed live loads as
shown on the plans. in order to form a safe working B. End Bearing: Install deck ends
platform. over supports with a minimum
2.3 Accessories D. Cut and neatly fit deck units and end bearing of 1.5 inches (38 mm).
A. Pour stops, column closures, end accessories around openings and C. Pour Stops and Girder Fillers:
closures, cover plates, and girder other work projecting through or Fasten pour stops and girder
fillers shall be the type required adjacent to the decking. fillers to supporting structure in

COMPOSITE
by the Steel Deck Institute.
E. Trades that subsequently cut accordance with the SDI
B. Mechanical fasteners or welds unscheduled openings through Standard Practice Details and
are acceptable for accessory the deck are responsible for Attachment C2.
attachments. reinforcing the openings. D. Floor Deck Closures: Fasten
column closures, cell closures,
3. Execution 3.4 Installation, Floor Deck and Z closures to deck to provide
3.1 Examine support framing and A. Anchor floor deck units to steel tight fitting closures at open
field conditions for compliance supporting members by arc spot ends of ribs and sides of decking.
with requirements for installation puddle welds of the following Fasten cell closures at changes of
tolerances and other conditions diameter and spacing or fillet direction of floor deck units
affecting performance of work of this welds of equal strength. unless otherwise directed.
section. All OSHA rules for erection 1. Weld diameter: Minimum
must be followed. visible 5/8 inch (15 mm). 3.5 Repairs
Before concrete placement, the
3.2 Preparation 2. Weld spacing: Weld edge ribs deck shall be inspected for tears,
A. Place deck in accordance with of panels at each support. dents, or other damage that may
approved placement plans. Space additional welds an prevent the deck from acting as a
average of 12 inches (300 mm) tight and substantial form. The
B. Do not place deck panels on apart but not more than need for the repair or temporary
concrete support structure until 18 inches (460 mm). shoring of the damaged deck shall
concrete has cured and is dry.
3. Mechanical fasteners, either be determined by the architect or
C. Locate deck bundles to prevent powder actuated, engineer of record.
overloading of support members. pneumatically driven, or screws,
may be used in lieu of welding
to fasten deck to supporting

69
FLOOR-CEILING ASSEMBLIES
WITH COMPOSITE DECK
Vulcraft Decks have been tested by Underwriters Laboratories Inc. for their Fire Resistance Ratings. In as much as new listings are continually being added, please contact the factory if your required
design is not listed below. The cellular decks listed comply with U.L. 209 for use as Electrical Raceways.
Restrained Type Concrete U.L. Unrestrained
Classified Deck Type
Assembly of Thickness & Design Beam
Rating Protection Type (1) No. (2,3,4) Fluted Deck Cellular Deck (5) Rating

Unprotected Deck 2 1/2" LW D914 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1 Hr.


3
/4 Hr.
D916 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
Exposed Grid 2 1/2" NW D216 + 1.5VL,1.5VLI,2VLI,3VLI 2VLP, 3VLP 2,3 Hr.
2" NW&LW D743 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
D703 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1.5 Hr.
Cementitious D712 * 3VLI 3VLP 2 Hr.
2 1/2" NW&LW
D722 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2 Hr.
D739 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3,4 Hr.
D759 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
2" NW&LW D859 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
D832 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
Sprayed Fiber D847 * 2VLI,3VLI 3VLP 1,1.5,3 Hr.
2 1/2" NW&LW
1 Hr. D858 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,4 Hr.
D871 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
D902 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D914 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1 Hr.
2 1/2" LW D916 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
D918 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
Unprotected Deck
D919 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D902 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D916 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
3 1/2" NW
D918 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D919 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
Gypsum Board 2 1/2" NW D502 * 1.5VL,1.5VLI,2VLI,3VLI 2VLP, 3VLP 1.5,2 Hr.
COMPOSITE

2" NW&LW D743 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.


D703 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1.5 Hr.
Cementitious D712 * 3VLI 3VLP 2 Hr.
2 1/2" NW&LW D722 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2 Hr.
D739 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3,4 Hr.
D759 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
2" NW&LW D859 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
D832 * 1.5VLI,2VLI,3VLI 3VLP 1,1.5,2,3 Hr.
11/2 Hr. Sprayed Fiber D847 * 2VLI,3VLI 3VLP 1,1.5,3 Hr.
2 1/2" NW&LW
D858 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,4 Hr.
D871 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
D902 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
3" LW D916 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
D919 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
Unprotected Deck
D902 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D916 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
4" NW
D918 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D919 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
Exposed Grid 2 1/2" NW D216 + 1.5VL,1.5VLI,2VLI,3VLI 2VLP, 3VLP 2,3 Hr.
Gypsum Board 2 1/2" NW D502 + 1.5VL,1.5VLI,2VLI,3VLI 2VLP, 3VLP 1.5,2 Hr.
2" NW&LW D743 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
D746 * 1.5VLI 1,1.5,2,3 Hr.
2 1/2" LW
D752 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2, Hr.
D703 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1.5 Hr.
D712 * 3VLI 3VLP 2 Hr.
D716 * 1.5VLI,2VLI,3VLI 2VLP, 3VLP 1.5,2 Hr.
2 Hr. Cementitious D722 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2 Hr.
2 1/2" NW&LW D739 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3,4 Hr.
D745 * 2VLI,3VLI 1,1.5,2, Hr.
D750 * 1.5VLI,2VLI,3VLI 1.5,2 Hr.
D755 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
D759 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
D760 * 2VLI,3VLI 1,1.5,2,3,4 Hr.
D730 * 2VLI,3VLI 2VLP, 3VLP 1.5,2 Hr.
2 1/2" NW
D742 * 1.5VLI,2VLI,3VLI 1,1.5 Hr.

70
Restrained Type Concrete U.L. Unrestrained
Classified Deck Type
Assembly of Thickness & Design Beam
Rating Protection Type (1) No. (2,3,4) Fluted Deck Cellular Deck (5) Rating
2" NW&LW D859 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
D822 * 2VLI,3VLI 2VLP, 3VLP 1 Hr.
D825 * 1.5VLI,2VLI,3VLI 2VLP, 3VLP 1,1.5,2 Hr.
D831 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2 Hr.
D832 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
2 1/2" NW&LW D833 * 1.5VLI,2VLI,3VLI 2VLP, 3VLP 1.5 Hr.
Sprayed Fiber D847 * 2VLI,3VLI 3VLP 1,1.5,3 Hr.
D858 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,4 Hr.
D861 * 12VLI,3VLI 1,1.5 Hr.
D870 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,2 Hr.
D871 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
2 1/2" LW D862 * 2VLI,3VLI 1 Hr.
2 1/2" NW D864 * 3VLI 3VLP 1.5 Hr.
2 Hr. 3 1/4" LW D860 * 2VLI,3VLI 1,1.5,2 Hr.
(continued) D733 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5Hr.
D826 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2 Hr.
D840 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D902 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
3 1/4" LW D907 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,2 Hr.
D913 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1 Hr.
D916 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
Unprotected Deck
D918 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D919 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D920 # 2VLI,3VLI 2VLP, 3VLP 1.5 Hr.
D902 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D916 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
4 1/2" NW
D918 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D919 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
Exposed Grid 3 1/4" NW D216 + 1.5VL,1.5VLI,2VLI,3VLI 2VLP, 3VLP 2,3 Hr.
2" NW&LW D743 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
2 1/2" LW D746 * 1.5VLI 1,1.5,2,3 Hr.
D703 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1.5 Hr.

COMPOSITE
D708 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1.5,3 Hr.
Cementitious 2 1/2" NW&LW D739 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3,4 Hr.
D755 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
D759 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
D760 * 2VLI,3VLI 1,1.5,2,3,4 Hr.
3 1/4" LW D754 * 1.5VLI,2VLI,3VLI 1.5,2 Hr.
3 1/4" NW D742 * 1.5VLI,2VLI,3VLI 1,1.5 Hr.
2" NW&LW D859 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
D816 * 1.5VLI,2VLI,3VLI 2VLP, 3VLP 1.5,2 Hr.
3 Hr. D831 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2 Hr.
2 1/2" NW&LW D832 * 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
Sprayed Fiber D833 * 1.5VLI,2VLI,3VLI 2VLP, 3VLP 1.5 Hr.
D858 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,4 Hr.
D871 * 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,3 Hr.
2 1/2" NW D864 3VLI 3VLP 1.5 Hr.
3 1/4" LW D860 * 2VLI,3VLI 1,1.5,2 Hr.
D902 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
4 3/16" LW D916 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
D918 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
Unprotected Deck D919 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D902 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
5 1/4" NW D916 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3 Hr.
D918 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
D919 # 1.5VL,1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5 Hr.
2 1/2" NW&LW D760 2VLI,3VLI 1,1.5,2,3,4 Hr.
Cementitious D739 1.5VLI,2VLI,3VLI 1.5VLP, 2VLP, 3VLP 1,1.5,2,3,4 Hr.
4 Hr. 3 1/4" LW D754 1.5VLI,2VLI,3VLI 1.5,2 Hr.
2 1/2" NW&LW D858 2VLI,3VLI 2VLP, 3VLP 1,1.5,2,4 Hr.
Sprayed Fiber 3 1/4" LW D860 2VLI,3VLI 1,1.5,2 Hr.

NOTES:
1. Concrete thickness is thickness of slab above deck, in.
2. Refer to the U.L. "Fire Resistance Directory" for the necessary construction details.
3. Cellular deck finish shall be galvanized.
4. Fluted deck finish shall be galvanized unless noted otherwise.
+ Denotes fluted deck finish is not critical when used in D2-- & D5-- Series designs. Deck finish shall be galvanized or phosphatized/painted.
* Fluted deck finish is critical for fire resistance. Fluted deck finish shall be galvanized or phosphatized/painted. This paint is a special type of paint
and is compatible with the spray-applied fire protection and is U.L. approved for use in the denoted D7-- & D8-- Series designs.
# Denotes fluted deck finish is not critical for fire resistance. Fluted deck finish shall be galvanized or phosphatized/painted.
5. Vulcraft cellular deck units are approved by U.L. for use as electrical raceways under U.L Standard 209.

71
Maximum Cantilever Spans
For Vulcraft Composite Floor Decks
Under Construction Loading

Es=29500KSI W=W+Wc, PSF


Deck t W 22 21 20 19 18 17 16
2.00 33 2'-0 2'-3 2'-6 2'-10 3'-2 3'-6 3'-9
2.50 39 1'-11 2'-2 2'-5 2'-9 3'-1 3'-4 3'-8
1.5VL 3.00 45 1'-11 2'-2 2'-4 2'-8 2'-11 3'-3 3'-6
3.50 51 1'-10 2'-1 2'-3 2'-7 2'-10 3'-2 3'-5
4.00 57 1'-10 2'-0 2'-2 2'-6 2'-9 3'-1 3'-3
4.50 63 1'-9 2'-0 2'-2 2'-6 2'-9 3'-0 3'-2
2.00 38 1'-10 2'-2 2'-4 2'-8 3'-0 3'-4 3'-7
2.50 44 1'-10 2'-1 2'-3 2'-7 2'-11 3'-2 3'-6
1.5VLR 3.00 50 1'-9 2'-0 2'-2 2'-6 2'-10 3'-1 3'-4
3.50 56 1'-9 2'-0 2'-2 2'-5 2'-9 3'-0 3'-3
4.00 62 1'-8 1'-11 2'-1 2'-5 2'-8 2'-11 3'-2
4.50 68 1'-8 1'-11 2'-1 2'-4 2'-7 2'-10 3'-1
2.00 39 2'-8 3'-0 3'-4 3'-11 4'-4 4'-9 5'-1
2.50 45 2'-7 2'-11 3'-2 3'-9 4'-2 4'-7 4'-11
2VLI 3.00 51 2'-6 2'-10 3'-1 3'-7 4'-0 4'-5 4'-9
3.50 57 2'-6 2'-9 3'-0 3'-6 3'-11 4'-3 4'-7 1. Allowable bending stress of 0.6 Fy.
2. Assumed bearing width for web crippling:
4.00 63 2'-5 2'-8 2'-11 3'-5 3'-9 4'-1 4'-5 1.5VL & VLR 3"
4.50 69 2'-4 2'-7 2'-10 3'-4 3'-8 4'-0 4'-3 2VL 4"
2.00 44 3'-9 4'-2 4'-6 5'-2 5'-8 6'-2 6'-8 3VL 6"
2.50 50 3'-7 4'-0 4'-4 5'-0 5'-6 5'-11 6'-4 3. Cantilever deflection is based on a fixed end cantilever. Limited to l/120.
3VLI 3.00 57 3'-6 3'-11 4'-2 4'-10 5'-3 5'-9 6'-1 4. Loading conditions:
a) Conc. + Deck + 20 PSF
3.50 63 3'-5 3'-9 4'-1 4'-8 5'-1 5'-6 5'-11
or
4.00 69 3'-4 3'-8 3'-11 4'-6 4'-11 5'-4 5'-9 b) Conc. + Deck + 150 lbs. Concentrated Load.
4.50 75 3'-3 3'-7 3'-10 4'-5 4'-10 5'-2 5'-7 5. If cantilever span exceeds 1/3 of the adjacent span contact Vulcraft
COMPOSITE

72
WEB CRIPPLING VALUES

COMPOSITE

73
Code of Standard Practice
to be furnished by the seller. provide material in agreement with
For Composite Deck, All dimensions necessary to the provisions of this code.
Form Deck and Roof perform an accurate estimate of
2.3 Special Details: Any material
the required quantity of materials
Deck Construction shall be provided on the structural
required to support the steel
deck shall not be included. The
drawings. Accurately scaled plans
design of deck supports shall be
1. General may be provided as an alternate
the responsibility of the architect
1.1 Scope: This Code is intended to fully dimensioned ones.
and/or engineer of record. Deck
to promote safety and quality Acceptance of an estimate based
shall be furnished in sheet lengths
construction in accordance on scaled plans is the responsibility
of 6 feet (2.0 m) or greater. Any
with good engineering practice. of the buyer.
deck sheets requiring lengths
It is designed to assist in the
1.5 Responsibility for Design: less than 6 feet (2.0 m) shall be
preparation of the sales contract
When details of design are field cut by others unless special
by providing contract details which
specified, the seller shall assume no arrangements are made with
can be adopted by reference.
responsibility other than to furnish individual manufacturers.
1.2 Application: This Code shall materials as specified. When details
govern where building codes, of design are not specified, the 3. Drawings and Specifications
architects’ and engineers’ plans and seller shall furnish all materials 3.1 Furnished by the Buyer:
specifications or contracts are not required in accordance with The buyer shall furnish complete
complete or clear. There shall be no Section 1.3 of this code. architectural plans and
conflict between this code and any specifications, structural steel
legal building regulation; it shall only 2. Bidding drawings, and purlin placing plans,
supplement and amplify such laws. 2.1 Base Bids: all correctly dimensioned.
COMPOSITE

1.3 Design: In the absence of 2.1.1 Roof Deck: Base bids shall 3.2 Furnished by Seller: The
ordinances or specifications to include roof deck as shown in
seller shall furnish erection layouts,
the contrary, design shall be in plan on structural drawings. Base
clearly showing the location of all
accordance with the current bid shall also include ridge and
deck sheets. It is standard for the
Specifications of the Steel Deck valley plates and sump pans
seller to provide the buyer with
Institute. Steel roof deck and per architectural drawings and
one reproducible and three prints
floor deck, both composite and specifications. No other deck or
of drawings for “approval” and
non-composite, may be used in accessories shall be included
again for “field use”. If additional
a variety of ways, some of which unless specified.
copies are required or desired, they
do not lend themselves to a 2.1.2 Composite Floor Deck and will be provided at an additional
standard “steel deck” analysis for Non-Composite Floor Deck: Base cost at the discretion of the seller.
span and loading. In these cases, bids shall include deck as shown
3.3 Discrepancies: The architect’s
other criteria must be considered in plan and only those accessories
plans shall be assumed to be correct
in addition to those given by the specifically designated on the
in the absence of written notice
Steel Deck Institute. Make sure structural drawings and called
from the buyer to the contrary.
that this investigation starts with for in the appropriate division of
When structural steel or purlin
a review of the applicable codes the specifications. No other deck
placing plans do not agree with the
and that any special conditions are or accessories shall be included
architect’s plans, the structural plans
included in the design. unless specified.
shall be considered as a written
1.4 Plans and Specifications for 2.2 Incomplete Plans and notice of change of plans.
Bidding: Plans and specifications Specifications: Incomplete plans
3.4 Approval: The erection layouts
shall clearly show details and and specifications shall be bid
shall be submitted to the buyer
shall be complete as to the on the basis that the seller shall
for approval unless the buyer
extent of deck and accessories

74
Code of Standard Practice
instructs the seller to submit same to encroach upon the standard Insulation materials shall be
directly to the architect or waives practices of the related industries, protected from the elements
his right of approval. The buyer but is intended to supplement and at all times during their storage
(or architect) shall return one amplify specifications pertaining to and installation.
copy marked with his approval or their products.
Phenolic foam insulation in
with such corrections as he may
3.6 As Built Drawings: When contact with steel deck can be
deem necessary. Resubmission of
included in the purchase very corrosive when water is
approval drawings, if required, agreement, erection layouts will be present. Phenolic foam insulation
shall be made only after all provided by the deck manufacturer is not recommended for use with
requested dimensions and based upon complete steel deck.
information are provided by the specifications, architectural and
approving body. The seller shall Polystyrene foam insulation
structural plans, and steel erection
not start shop work prior to final applied directly to steel deck
plans supplied by the buyer. The
approval of his drawings unless without a thermal barrier may
erection layouts shall be submitted
such approval is waived. require sprinklers to meet fire
to the buyer for approval unless the
rating requirements. Consult the
The deck manufacturer is buyer instructs the seller to submit
local codes for this construction.
not responsible for putting a same directly to the architect or
professional seal or signature waives his right of approval. The 4.2 Acoustical Batts: When open
on erection drawings. Erection buyer (or architect) shall return one rib acoustical deck is provided, any
drawings are made to show the copy marked with his approval or sound absorbing acoustical batts
deck products as an overlay on with such corrections as he may shall be installed in the field by the
the structural or architectural deem necessary. The seller shall roofing contractor. Batts shall be
plans and as such the drawings not start shop work prior to final shipped and stored at the jobsite

COMPOSITE
interpret the job requirements set approval of his drawings unless in such a manner as to ensure
forth by the designer. If the deck such approval is waived. Once final protection until installation. If
manufacturer were to check and approval drawings or a waiver has acoustical batts become wet, they
seal erection drawings, it would been received, distribution (field shall be allowed to thoroughly
subvert that important function. use) drawings will be prepared, and dry without being compressed
deck fabrication may commence. before installation or replaced if
3.5 Changes by Buyer After contaminated.
Changes to the scope of work or to
Approval: When changes in the
the deck and/or related accessories A. Mold & Fungi Resistance of
project scope as contracted are
subsequent to the issuance of Insulating Materials
made via revised contract drawings,
distribution drawings, shall be (Fiberglass)
steel erection drawings, modified
incorporated into the erection Fiberglass does not breed
approval drawings, response to
layouts, by those making the or promote fungal growth. All
RFI’s, etc., an extra for material and/
changes. The deck manufacturer fiberglass typically utilized by
or redetailing costs shall be paid by
is not responsible for “as built” member companies is resistant
the buyer at a price agreed upon by
drawings. to fungal growth and complies
the buyer and seller.
with ASTM C1338, “Standard
Although certain collateral 4. General Provisions Test Method for Determining
materials are not supplied by the 4.1 Insulation: All steel roof decks Fungi Resistance of Insulating
steel deck manufacturer, it is the shall be covered with a material Materials and Facings.”
desire of the Steel Deck Institute of sufficient insulating value to
to have certain principles followed prevent condensation under Since mold spores exist in
in specifying and furnishing normal occupancy conditions. almost every environment,
these collateral materials in order Insulation shall be adequately according to the Environmental
to provide a satisfactory deck attached to the steel roof deck by Protection Agency, the key to
assembly. This code is not intended adhesives or mechanical fasteners. mold control is moisture control.

75
Code of Standard Practice
Proper care should be taken should be wire brushed and coated AISC Specification for Structural
prior to installation. Insulation with an approved substance. Steel Buildings provides the
should be kept dry, off the design method to determine any
A typical procedure for field painting
ground, and protected from reduction factors to be considered
should include:
water in accordance with ASTM when using shear connectors in
• Surfaces must be clean, dry,
C1320 recommendations. conjunction with steel deck. Table
and free of oil, grease and dirt.
A is a summary of the “minimum”
Please review the North • Test-patch an area to assure
average rib width and width/
American Insulation compatibility.
height ratios of all SDI members.
Manufacturer’s Association’s • Apply paint following the
This average width value can
(NAIMA) Insulation Facts # 70, manufacturer’s
be safely used in the AISC shear
“Fiber Glass Building recommendations.
connector strength reduction
Insulation Products: Note: Field Painting is the sole responsibility formulas.
The Facts About Mold Growth”. of the painting contractor to assure that
the surface is properly prepared and that The deck detailers for member
For additional information on the coating is properly applied. The deck companies of the SDI will assume
this subject, visit their manufacturer will not accept responsibility
the shear connector strength
website at www.naima.org. for adhesion or compatibility of the field
coating or for other causes leading to reduction factors have already
4.3 Roof Coverings: A suitable unsatisfactory painting results. been incorporated into the design
roof covering shall be applied over when detailing composite deck
the insulation.
4.6 Shear Connectors: None
of the member companies of projects. Since the steel deck
4.4 Sheet Metal Work: All the Steel Deck Institute (SDI) manufacturer doesn’t furnish the
closures, flashing, etc., used manufacture or furnish shear studs. shear connectors, they normally
in deck construction, unless As manufacturers of steel deck, the are not shown on the deck
COMPOSITE

otherwise specified, shall be SDI members are not in a position erection drawings. If a deck detailer
detailed and furnished by the to properly design the shear does prepare a separate stud
sheet metal contractor. connectors to meet the building installation drawing, the detailer
designer’s intent. Consequently, shall indicate the number of studs
4.5 Field Painting: In some the layout, design, numbering shown on the contract documents.
instances, field painting applied or sizing of shear connectors is The deck detailer shall not make
either as a full finish coat or as a not the responsibility of the deck adjustments without revised
touch-up may be a requirement. manufacturer. contract drawings.
If field painting is intended, it
is recommended that the steel It is the Engineer of Record’s Compliance with this criteria will
surface, whether galvanized or responsibility to determine the ensure the correct number of
primer painted, be checked for quantity of shear connectors shear connectors will be specified
compatibility by the painting required for each compositely to meet the requirements of the
contractor, following the designed beam and show that building design.
recommendations of the field quantity on the project drawings.
coating manufacturer, particularly The determination of shear
with regard to ambient application connector quantities for purlin
temperatures and humidity, beams must take into account
cleanliness, surface moisture and the profile of the steel deck.
surface preparation if required. Shear connector quantities for
girder beams must also consider
In most cases, deck welds are the steel deck profile. The steel
removed from a corrosive deck rib height, average opening
environment when the roof is width, and the stud length and
installed and no weld touch placement are the key factors to
up paint or cold galvanizing is determine whether a reduction
necessary. In these instances where factor must be applied to the
the welds are left exposed to a shear connector strength. The
corrosive atmosphere, the weld

76
Code of Standard Practice
4.7 Oil Canning: Steel sheets of products referred to as ACQ • Welding with washers requires
thicknesses typically used in the (Alkaline Copper Quat) and CA-A special welding procedures
manufacture of steel deck products or CA-B (Copper-azole). Pressure that require more welding time
may exhibit a degree of waviness in treated lumber treated with these in order to produce the proper
their flat surfaces. This is a condition products have shown to be highly fusion between weld material,
commonly referred to as “oil corrosive when in direct contact steel washer, steel deck, and
canning.” with sheet steel. steel support.
Oil canning is an inherent condition The Steel Deck Institute For those reasons, the SDI does not
with light gage cold-formed recommends a barrier of Water recommend the use of welding
metal products, and can result and Ice Shield or equivalent be washers to weld steel deck
from residual stresses induced used between pressure treated to support for sheet material
or redistributed during coil lumber and steel deck products or thickness equal or greater than
production, slitting, perforating, accessories. .028 in. (0.71 mm).
forming, or fabrication of steel
4.9 Weld Washers: The capacity 4.10 Conduits In Deck Slabs:
deck. Improper deck handling,
values for welds used in the Conduits are permitted in deck
installation, or attachment to
Diaphragm Design Manual tables slabs subject to local code
misaligned steel supports can also
provided by SDI are based on requirements and fire rating
cause oil canning.
welds without washers for considerations. When conduit sizes
In general, oil canning is an material thickness equal or greater are 1" (25 mm) or less in diameter,
aesthetic condition with no effect than .028 in. (0.71 mm). or less than 1/3 the concrete
on the structural integrity of the The appropriate safety and cover, and no crossovers occur,
deck. Since many uncontrollable resistance factors allow for normal and conduit is spaced at least 18"

COMPOSITE
factors can lead to oil canning, inconsistency in workmanship. (457 mm) apart with 3/4" (19 mm)
the manufacturer assumes no minimum cover, conduit may
Welding and other types of
responsibility for the cost of actions be permitted in the slab unless
attachments should always be
taken in response to an oil canning further restricted by the design
monitored on site to verify that the
condition. Oil canning shall not be documents.
proper size attachment is provided
a cause for rejection of steel deck
and the proper procedures are 4.11 Fire Ratings: Many fire rated
products.
followed to produce attachments assemblies that use composite
4.8 Treated Lumber: Fire that will behave in accordance with floor decks are available. Consult a
retardant treated wood contains their theoretical capacity. SDI member or manufacturer for a
chemicals that can develop a list or ratings.
Furthermore the use of washers
corrosive environment when
for welded attachment to steel In the Underwriters Laboratories
adequate moisture and heat are
supports can be detrimental for Fire Resistance Directory, the
present. Precautionary measures
the following reasons: composite deck constructions
should be taken by the designer
• The size of the washers show hourly ratings for restrained
to prevent such an environment
provided by the deck installer and unrestrained assemblies.
when using fire retardant treated
may not allow proper contact ASTM E119 provides information
wood with steel deck.
at the bottom of the standard in appendix X3 called Guide for
Corrosion of steel deck products flutes; Determining Conditions of Restraint
in direct contact with pressure • There are no washers that will for Floor and Roof Assemblies and
treated lumber has become allow welding to the support for Individual Beams. After a careful
an issue due to the change in on either side of an review of this guide, the Steel
products used in treating pressure interlocking side lap which is Deck Institute determined that
treated lumber. a very important attachment all interior and exterior spans of
since it is often a controlling multispan deck properly attached
The pressure treated lumber failure mode for diaphragm to bearing walls are restrained.
industry now treats lumber with action;

77
Code of Standard Practice
In fact, there is almost no realistic 2. Ductility limits (AISI Section 2. Additional reinforcing should
condition that a composite deck- A2.3) apply when specifying be included to deter cracking
slab could not be considered to structural steel not listed in caused by large temperature
be restrained - except perhaps a Section A2.1. differences and to provide load
single span deck system which is distribution; and,
3. The use of Grade 80 steel
unattached to framing or a wall in
conforming to ASTM A653, 3. In areas where salt water; either
order to provide a removable slab.
A1008, A792, and A875 and brought into the structure by
4.12 Fireproofing: The steel other steel is permitted in roof cars in winter or carried by the
deck manufacturer shall not be and floor decking (AISI Section wind in coastal areas, may
responsible for ensuring the A2.3.2). Certain design deteriorate the deck,
bonding of fireproofing. The restrictions apply to all decking protective measures must be
adherence of fireproofing materials and particularly to composite taken. The top surface of the
is dependent on many variables; floor deck. slab must be effectively sealed
the deck manufacturer (supplier) is so that the salt water cannot
4. Consider the suitability of
not responsible for the adhesion or migrate through the slab to the
metallic finishes for the
adhesive ability of the fireproofing. steel deck. A minimum G90
particular decking application,
(Z275) galvanizing is
4.13 Acceptable Steels: e.g. SDI does not recommend
recommended, and, the
Historically SDI has stated that steel aluminized steels or aluminum-
exposed bottom surface of the
shall conform to ASTM designation zinc alloy coated steels in
deck should be protected with a
A1008 for cold-rolled products composite floor deck, and
durable paint. The protective
(painted or non-galvanized) or some fire rating applications
measures must be maintained
A653 for galvanized products. require galvanized steel.
for the life of the building. If the
COMPOSITE

The discontinued predecessors (These examples would


protective measures cannot be
of these ASTM specifications, e.g. preclude A792 and A875 in floor
assured, the steel deck can be
A245, A611, and A446, were noted deck; however, these same steels
used as a stay in place form and
in earlier SDI publications. The may be suitable in roof deck
the concrete can be reinforced
AISI Standard, “North American applications.)
with mesh or bars as required.
Specification for the Design of
5. Limit design to the specified
Cold-Formed Steel Structural
Members,” governs the design of
and ordered minimum yield 5. Construction Practice
strength and not that indicated 5.1 Site Storage: It is the position
steel roof deck, composite steel
by mill reports. of the Steel Deck Institute (SDI)
floor deck, and non-composite
6. The design thickness limit is that the deck manufacturer cannot
steel form deck. Other structural
specified in the SDI Design assume responsibility for damage to
steels (SS) or high-strength low-
Manual and the AISI Standard steel deck resulting from improper
alloy steels (HSLAS or HSLAS-F)
(AISI Section A2.4). storage protection in the field
listed in Section A2.1 of the
when the deck is no longer under
AISI Standard’s 2001 Edition are 4.14 Parking Garages: Composite the manufacturer’s control. Neither
permitted in the manufacture floor deck has been used will the deck manufacturer accept
of decking products. The 2004 successfully in many parking responsibility for steel deck that is
Supplement to the AISI Standard structures around the country; delivered to the site and stored for
applies. The following also apply: however, the following precautions an excessive length of time. This
1. The acceptable steel grades are should be observed: applies whether the steel deck was
limited in the AISI Section A2.1 1. Slabs should be designed as stored properly or not.
table. continuous spans with The SDI Manual of Construction
negative bending reinforcing with Steel Deck (MOC2) provides
over the supports; the basic guideline for proper
storage of steel deck:

78
Code of Standard Practice
Steel deck shall be stored off the 5.3 Protection After Erection: the day as the wind may displace
ground with one end elevated Steel deck shall be protected to sheets and cause injury to persons
to provide drainage, and shall be avoid any deterioration of the or property. If studs are being
protected from the elements with structural integrity of the deck. This welded to the top flange of the
a waterproof covering, ventilated protection shall include avoiding beams, deck sheets should be
to avoid condensation. extended exposure to aggressive butted over the supports.
atmospheric conditions, protection
For more information on this
from erection traffic and/or
issue, please see the SDI White
handling that might be abrasive
Paper entitled “JOBSITE STORAGE
to the deck finish, and protection
REQUIREMENTS FOR STEEL DECK”.
against interior conditions that
If aesthetics of the erected would cause excess moisture to
product is an important form on the underside of the deck.
consideration, special care must Deck protection after erection and
be taken to protect the steel any cost associated shall be “by
deck during the pre-erection others” and is not the responsibility
storage as well as throughout of the deck manufacturer.
the installation process.
Some steel decks are utilized as
5.2 Coil Ordering Practices: The “finished ceiling” products and
steel deck industry adopted the shall be protected from moisture
Voluntary Lubricant Compliance and must never be subjected to
Program (VLCP) developed by the corrosive substances such as salts,
Steel Coalition which consists of fertilizers or other chemicals or to

COMPOSITE
manufacturers of sheet steel prolonged contact with dissimilar
products used for construction. materials. All steel decks must be
The VLCP requires the removal protected from erection operations
of lubricants from the surfaces of or during site storage that could
all steel decks, regardless of finish, distort the panel’s configuration.
to minimize the slip hazard
Acoustical steel decks utilize
during the construction process.
fiberglass insulation batts
Prior to the VLCP, it was common for sound absorption; hence,
practice to order sheet steel coils protection from moisture, rain,
with a light film of lubricant to snow, dirt, mud, etc. is necessary.
protect the steel from moisture Do not install (field applied) loose
during coil storage and to provide insulation batts in the flutes of
lubrication during the roll-forming decking until just before roof
process. An additional benefit system installation. Likewise,
of the light lubricant film was cellular acoustical deck with shop-
additional protection of the deck installed insulation batts requires
finish while stored in bundles at proper site storage and special
the jobsite. protection after deck erection
With the removal of lubricants before installation of the roofing
from the steel deck surfaces, system.
proper jobsite storage of steel deck 5.4 Anchorage: The deck
has become even more critical. contractor should not leave
unattached deck at the end of

79
NOTES

80
NOTES

81
DIAPHRAGM SHEAR STRENGTH AND STIFFNESS
The following information is based upon the Steel Deck Institute’s Third Edition Load Tables
of the Diaphragm Design Manual prepared by Larry D. Luttrell, Ph.D., P.E. Dr. The following load tables are based upon Vulcraft’s various types of steel floor
Luttrell has been involved in testing of diaphragms at West Virginia University since and roof deck.
1965.
The Steel deck Institute has done testing that allows prediction of deck-fill
The following limiting conditions are taken from this book. "The quality of a combinations. One combination is lightweight insulating fill. Type I fill, with vermiculite
diaphragm can be limited by inattention to detail particularly at end and edge aggregate, 21/2 inches deep, has been shown to exhibit some greater strength than
terminations." a bare diaphragm while Type II with a rigid insulation board imbedded with two or
End Laps more inches of vermiculite concrete over the top has an even higher value.
"At interior positions, panels must be sufficiently overlapped to provide adequate Both lightweight and normal weight structural concrete on composite and
end distances for the connector used. A minimum end distance for fasteners used non-composite deck are presented here. A minimum value for 2 /2 inches of 1

should be one inch requiring an end lap not less than two inches. Within the system, concrete over the top of the deck has been computed in the tables.
end laps may be staggered or on a continuous line without particular effect on the On some of the light-gage shallow decks, you will notice that as the spans get
diaphragm strength. However, greater care must be exercised in making connections long the shear strength reaches some maximum value. This is caused from
through multiple layers of deck at the panel corners on the end lap. If panels are "plate-like shear buckling". As the thickness of the deck gets smaller and the spans
butted at their ends rather than end lapped, as is common with floor decks, then get longer for shallow decks, buckling can result as the shear strength increases.
each panel must be individually connected at its ends with the specified pattern." See Section 2.3 Stability Checks of DDM03.
Side Laps This catalog is not presented as an alternative to the use of the Third Edition of
"The overlapping edges of panels should be in close contact to allow minimum the Diaphragm Design Manual (DDM03), but as an extension to it for our decks. We
eccentricity on fasteners in the lap. When stitch fasteners connect adjacent panels have given you the shear strength and stiffness of our various decks, but not the
between supports, equivalent or superior fasteners should be used on the edgemost backup data behind these calculations. DDM03 does a good job of supplying that
panel at the diaphragm perimeter to ensure the transfer of maximum diaphragm information. We hope that you will contact the SDI about ordering your own copy
shear along the perimeter member." of DDM03. Steel Deck Institute, P.O. Box 25, Fox River Grove, IL 60021-0025.
Welds These tables were derived making the following assumptions.
"Welds should be made by qualified operators following AWS D1.3 Specifications. 1. The number of fasteners are the same at both end members and interior
An approximate field check on quality control is described in Section 4.2.1.1. Welding supports. Example: 36/7 means 36 inch wide deck with 7 fasteners per
thin material usually requires a much lower power setting and lower burn-off rate support. One in each flute.
than in heavy steel units. Particular care is required when welding deck to joists in 2. The number of intermediate sidelap stitch connectors is assumed to be
order to avoid damage to joist chords." the same as the number of extreme edge fasteners.
Screws 3. The values printed have the factor of safety applied. 3.25 for filled
diaphragms, 2.35 when any of a bare diaphragm is welded, and 2.35
"Screws must be installed using properly calibrated tools to avoid overdriving
when a bare diaphragm is mechanically fastened. The factor of safety listed
which can strip the threads at side-laps or sever the screw when it is placed into
is based on wind loading. If seismic or other loading is required the factor of
heavier support steel."
safety shall be modified. Refer to North American Specification for the Design
Power Driven Fasteners of Cold-Formed Steel Structural Members, 2001 Edition with 2004
"These fasteners must be installed following the manufacturer’s recommendations. Supplement. Contact Vulcraft for further information.
Care must be exercised in setting the driving force to obtain the proper depth of 4. All values are for a three span condition. Greater values are available for
penetration. Once driven properly, these nail-like fasteners are very resistant to a 1 or 2 span condition since you will have more fasteners to count in the
extraction by uplift forces. In uplift tests on sheet material, the usual mode of failure calculation of strength.
is one of tearing the sheet around the head or washer leaving the fastener in place." 5. Where welded sidelaps are shown, either use a 5/8" puddle weld or a
DIAPHRAGM

3/8" x 11/4" arc seam weld. The Steel Deck Institute recommends not
Split Panels
welding the sidelaps if the thickness of the deck is 0.0295" or less.
"Finishing out a diaphragm at its edge may require a split panel at what usually 6. Where welds are shown at the supports, the Steel Deck Institute
is a higher shear zone in the structure. Formulas of this section may be used to recommends using welding washers only on deck thicknesses less than
evaluate this special case noting the partial panel width w. Such a partial panel 0.028". These should be 16 gage with a 3/8" hole in them.
should be connected in every valley at all supports regardless of adjacent fastener 7. Lightweight fill (vermiculite) should be placed only on slot vented deck
patterns. Extra stitch connectors should be considered at the split panel sidelap. Full (type CSV).
panel may be back-lapped and used to finish out the edge" 8. The column shown as “# OF SIDELAP FASTENERS”, contains the number
Longitudinal Edges of sidelap fasteners per span. That is, if the line that is selected has 4 and
"In applications where joists terminate on a shear wall, the edge-most diaphragm the span is five feet, then it will be one fastener per foot in the sidelap.
panel may not contact the wall. If intermediate stitch fasteners have been required 9. The Steel Deck Institute does not recognize button punched sidelaps,
on side-laps, similar intermediate stitch fasteners must exist at the edge. These can with interlocking deck, as a valid sidelap fastener for developing
be accommodated by installing a block-like spacer on the wall, to match the joist diaphragm shear strength.
elevation, and then making connections to the block. A “collecting angle” may also 10. Refer to the North American specification for Design of Cold-Formed Steel
be used as in Example Problem 6 of Appendix III." Structural Members, 2001 Edition with 2004 Supplement.

Mixed Panel Lengths


"When decks are installed with multiple spans, occasional shorter panels may be
required. In a large diaphragm area, the shear strength can be determined
satisfactorily by using the typical 3 span panel length."

82
TYPICAL FASTENER LAYOUT

DIAPHRAGM SHEAR STRENGTH AND STIFFNESS DESIGN EXAMPLE


For roof plan shown, calculate the deflection of diaphragm (ΔC center line).
L
Joist spacing = 5'-0"
Deck: 1.5B 22 (WR) in 15'-0" panels
(3 span condition)

DIAPHRAGM
Fasteners: Support – 36/3 pattern
W/ 5/8" puddle welds
Sidelap – 1 #10 TEK

From diaphragm strength tables: K1 = 0.617, DB = 2209, and K2 = 870

G' = K2 = 870 = 5.98 K/in


3.78 + 0.3DB + 3K1 Span 3.78 + 0.3(2209) + 3(0.617) (5)
Span 5
WL2 = 0.250 (60)2 = 0.39 in
ΔC=
L 8xBxG' 8 (48) (5.98)
Strength Check
R = WL/2 = 250 (60) = 7500 lbs S = 7500 = 156 plf < 224 plf (from page 86) OK
2 48

83
1.5 (B, BI) 22 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 3/4” puddle welds
SIDELAP FASTENERS: welded1 Factor of safety = 2.35
DIAPHRAGM

K2
1 The shaded values do not comply with the minimum spacing requirements for sidelap
G' = , Kips/inch
connections and shall not be used except with properly spaced button-punched sidelaps
3.78 + 0.3*DB + 3*K1* SPAN
with 1.5BI deck.
SPAN
SPAN is in feet

84
1.5 (B, BI, F, A) 22 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 5/8” puddle welds1
SIDELAP FASTENERS: welded2 Factor of safety = 2.35

DIAPHRAGM

K2
1 A 3/8" x 1-1/4" arc seam weld shall be used with F deck or A deck.
G' = , Kips/inch
2 The shaded values do not comply with the minimum spacing requirements for sidelap
3.78 + 0.3*DX + 3*K1* SPAN
connections and shall not be used except with properly spaced button-punched sidelaps
SPAN
with 1.5BI deck.
SPAN is in feet Substitute DB, DF, or DA for DX

85
1.5 (B, F, A) 22 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 5/8” puddle welds1
SIDELAP FASTENERS: #10 TEK screws Factor of safety = 2.35
DIAPHRAGM

K2
1 A 3/8" x 1-1/4" arc seam weld shall be used with F deck or A deck.
G' = , Kips/inch
3.78 + 0.3*DX + 3*K1* SPAN
SPAN
SPAN is in feet Substitute DB, DF, or DA for DX

86
1.5 (B, F, A) 22 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: #12 TEK screws
SIDELAP FASTENERS: #10 TEK screws Factor of safety = 2.35

DIAPHRAGM

K2
G' = , Kips/inch
3.78 + 0.3*DX + 3*K1* SPAN
SPAN
SPAN is in feet Substitute DB, DF, or DA for DX

87
1.5 (B, BI) 20 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 3/4” puddle welds
SIDELAP FASTENERS: welded1 Factor of safety = 2.35
DIAPHRAGM

K2
1 The shaded values do not comply with the minimum spacing requirements for sidelap
G' = , Kips/inch
connections and shall not be used except with properly spaced button-punched sidelaps
3.78 + 0.3*DB + 3*K1* SPAN
with 1.5BI deck.
SPAN
SPAN is in feet

88
1.5 (B, BI, F, A) 20 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 5/8” puddle welds1
SIDELAP FASTENERS: welded2 Factor of safety = 2.35

DIAPHRAGM

K2
1 A 3/8" x 1-1/4" arc seam weld shall be used with F deck or A deck.
G' = , Kips/inch
2 The shaded values do not comply with the minimum spacing requirements for sidelap
3.78 + 0.3*DX + 3*K1* SPAN
connections and shall not be used except with properly spaced button-punched sidelaps
SPAN
with 1.5BI deck.
SPAN is in feet Substitute DB, DF, or DA for DX

89
1.5 (B, F, A) 20 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 5/8” puddle welds1
SIDELAP FASTENERS: #10 TEK screws Factor of safety = 2.35
DIAPHRAGM

K2
1 A 3/8" x 1-1/4" arc seam weld shall be used with F deck or A deck.
G' = , Kips/inch
3.78 + 0.3*DX + 3*K1* SPAN
SPAN
SPAN is in feet Substitute DB, DF, or DA for DX

90
1.5 (B, F, A) 20 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: #12 TEK screws
SIDELAP FASTENERS: #10 TEK screws Factor of safety = 2.35

DIAPHRAGM

K2
G' = , Kips/inch
3.78 + 0.3*DX + 3*K1* SPAN
SPAN
SPAN is in feet Substitute DB, DF, or DA for DX

91
1.5 (B, BI) 18 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 3/4” puddle welds
SIDELAP FASTENERS: welded1 Factor of safety = 2.35
DIAPHRAGM

K2
1 The shaded values do not comply with the minimum spacing requirements for sidelap
G' = , Kips/inch
connections and shall not be used except with properly spaced button-punched sidelaps
3.78 + 0.3*DB + 3*K1* SPAN
with 1.5BI deck.
SPAN
SPAN is in feet

92
1.5 (B, BI, F, A) 18 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 5/8” puddle welds1
SIDELAP FASTENERS: welded2 Factor of safety = 2.35

DIAPHRAGM

K2
1 A 3/8" x 1-1/4" arc seam weld shall be used with F deck or A deck.
G' = , Kips/inch
2 The shaded values do not comply with the minimum spacing requirements for sidelap
3.78 + 0.3*DX + 3*K1* SPAN
connections and shall not be used except with properly spaced button-punched sidelaps
SPAN
with 1.5BI deck.
SPAN is in feet Substitute DB, DF, or DA for DX

93
1.5 (B, F, A) 18 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 5/8” puddle welds1
SIDELAP FASTENERS: #10 TEK screws Factor of safety = 2.35
DIAPHRAGM

K2
1 A 3/8" x 1-1/4" arc seam weld shall be used with F deck or A deck.
G' = , Kips/inch
3.78 + 0.3*DX + 3*K1* SPAN
SPAN
SPAN is in feet Substitute DB, DF, or DA for DX

94
1.5 (B, F, A) 18 ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: #12 TEK screws
SIDELAP FASTENERS: #10 TEK screws Factor of safety = 2.35

DIAPHRAGM

K2
G' = , Kips/inch
3.78 + 0.3*DX + 3*K1* SPAN
SPAN
SPAN is in feet Substitute DB, DF, or DA for DX

95
3 (N, NI) ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 3/4” puddle welds
SIDELAP FASTENERS: welded1 Factor of safety = 2.35
DIAPHRAGM

K2
1 The shaded values do not comply with the minimum spacing requirements for sidelap
G' = , Kips/inch
connections and shall not be used except with properly spaced button-punched sidelaps
4.31 + 0.3*DN + 3*K1* SPAN
with 3NI deck.
SPAN
SPAN is in feet

96
3 (N, NI) ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 5/8” puddle welds
SIDELAP FASTENERS: welded1 Factor of safety = 2.35

DIAPHRAGM

K2
1 The shaded values do not comply with the minimum spacing requirements for sidelap
G' = , Kips/inch
connections and shall not be used except with properly spaced button-punched sidelaps
4.31 + 0.3*D3N + 3*K1* SPAN
with 3NI deck.
SPAN
SPAN is in feet

97
3N ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 5/8” puddle welds
SIDELAP FASTENERS: #10 TEK screws Factor of safety = 2.35
DIAPHRAGM

K2
G' = , Kips/inch
4.31 + 0.3*D3N + 3*K1* SPAN
SPAN
SPAN is in feet

98
3N ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: #12 TEK screws
SIDELAP FASTENERS: #10 TEK screws Factor of safety = 2.35

DIAPHRAGM

K2
G' = , Kips/inch
4.31 + 0.3*D3N + 3*K1* SPAN
SPAN
SPAN is in feet

99
0.6C, 1.0C, & 1.3C DECK WITH NORMAL WEIGHT CONCRETE
ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: Welds with welding washers γconc = 145 pcf
f’c = 3000 psi
SIDELAP FASTENERS: #10 TEK screws tmin = 2.5" (min.) Factor of safety = 3.25

0.6C, 1.0C, & 1.3C DECK WITH NORMAL WEIGHT CONCRETE


ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: #12 TEK screws γconc = 145 pcf
f’c = 3000 psi
SIDELAP FASTENERS: #10 TEK screws tmin = 2.5" (min.) Factor of safety = 3.25
DIAPHRAGM

K2
G' = + K3, Kips/inch
3.20 + 3*K1* SPAN
SPAN is in feet

100
0.6C, 1.0C, & 1.3C DECK WITH LIGHTWEIGHT CONCRETE
ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: Welds with welding washers γconc = 110 pcf
f’c = 3000 psi
SIDELAP FASTENERS: #10 TEK screws tmin = 2.5" (min.) Factor of safety = 3.25

0.6C, 1.0C, & 1.3C DECK WITH LIGHTWEIGHT CONCRETE


ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: #12 TEK screws γconc = 110 pcf
f’c = 3000 psi
SIDELAP FASTENERS: #10 TEK screws tmin = 2.5" (min.) Factor of safety = 3.25

DIAPHRAGM

K2
G' = + K3, Kips/inch
3.20 + 3*K1* SPAN
SPAN is in feet

101
0.6C & 1.0C DECK WITH TYPE I INSULATING FILL
ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: Welds f’c = 125 psi
SIDELAP FASTENERS: #10 TEK screws tmin = 2.5" (min.) Factor of safety = 3.25

1.3C DECK WITH TYPE I INSULATING FILL


ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: Welds
SIDELAP FASTENERS: #10 TEK screws f’c = 125 psi
tmin = 2.5" (min.) Factor of safety = 3.25
DIAPHRAGM

K2
G' = + K3, Kips/inch
3.20 + 3*K1* SPAN
SPAN is in feet

102
0.6C & 1.0C DECK WITH TYPE I INSULATING FILL
ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: #12 TEK screws f’c = 125 psi
SIDELAP FASTENERS: #10 TEK screws tmin = 2.5" (min.) Factor of safety = 3.25

1.3C DECK WITH TYPE I INSULATING FILL


ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: #12 TEK screws
SIDELAP FASTENERS: #10 TEK screws f’c = 125 psi
tmin = 2.5" (min.) Factor of safety = 3.25

DIAPHRAGM

K2
G' = + K3, Kips/inch
3.20 + 3*K1* SPAN
SPAN is in feet

103
0.6C & 1.0C DECK WITH TYPE II INSULATING FILL
ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: Welds f’c = 125 psi
SIDELAP FASTENERS: #10 TEK screws tmin = 2.5" (min.) Factor of safety = 3.25

1.3C DECK WITH TYPE II INSULATING FILL


ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: Welds
SIDELAP FASTENERS: #10 TEK screws f’c = 125 psi
tmin = 2.5" (min.) Factor of safety = 3.25
DIAPHRAGM

K2
G' = + K3, Kips/inch
3.20 + 3*K1* SPAN
SPAN is in feet

104
0.6C & 1.0C DECK WITH TYPE II INSULATING FILL
ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: #12 TEK screws f’c = 125 psi
SIDELAP FASTENERS: #10 TEK screws tmin = 2.5" (min.) Factor of safety = 3.25

1.3C DECK WITH TYPE II INSULATING FILL


ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: #12 TEK screws
SIDELAP FASTENERS: #10 TEK screws f’c = 125 psi
tmin = 2.5" (min.) Factor of safety = 3.25

DIAPHRAGM

K2
G' = + K3, Kips/inch
3.20 + 3*K1* SPAN
SPAN is in feet

105
1.5, 2 & 3 COMPOSITE DECK WITH NORMAL WEIGHT CONCRETE
ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 5/8” puddle welds γconc = 145 pcf
f’c = 3000 psi
SIDELAP FASTENERS: welded1 tmin = 2.5" (min.) Factor of safety = 3.25
DIAPHRAGM

K2
1 The shaded values do not comply with the minimum spacing requirements for sidelap
G' = + K3, Kips/inch
connections and shall not be used except with properly spaced button-punched sidelaps
3.50 + 3*K1* SPAN
with 1.5VLI, 2VLI and 3VLI deck.
SPAN is in feet

106
1.5, 2 & 3 COMPOSITE DECK WITH LIGHTWEIGHT CONCRETE
ALLOWABLE DIAPHRAGM SHEAR STRENGTH (PLF)
SUPPORT FASTENERS: 5/8” puddle welds γconc = 110 pcf
f’c = 3000 psi
SIDELAP FASTENERS: welded1 tmin = 2.5" (min.) Factor of safety = 3.25

DIAPHRAGM

K2
1 The shaded values do not comply with the minimum spacing requirements for sidelap
G' = + K3, Kips/inch
connections and shall not be used except with properly spaced button-punched sidelaps
3.50 + 3*K1* SPAN
with 1.5VLI, 2VLI and 3VLI deck.
SPAN is in feet

107
NOTES

108
NOTES

109
NOTES

110
NOTES

111
PUBLICATIONS
VULCRAFT – (Refer to back cover for address and telephone number of division nearest you)

VULCRAFT STEEL JOISTS AND JOIST GIRDERS 2007

VULCRAFT COMPOSITE AND NONCOMPOSITE FLOOR JOISTS 1999

DESIGNING WITH JOISTS, JOIST GIRDERS AND STEEL DECK, 2nd Edition
James Fisher, Ph.D., P.E., Michael West, P.E., AIA, Julius P. Van de Pas, P.E.
(A 168 page book provided to engineers and architects for help in designing
with steel joists, joist girders and steel deck)

STEEL DECK INSTITUTE – P.O. Box 25, Fox River Grove, IL 60021-0025 (847) 458-4647 Fax (847) 458-4648 • www.sdi.org

Design Manual for Composite Decks, Form Decks & Roof Decks. No. 31
DIAPHRAGM DESIGN MANUAL (Third Edition). No. DDMO3
MANUAL OF CONSTRUCTION WITH STEEL DECK. No. MOC2
COMPOSITE DECK DESIGN HANDBOOK. No. CDD2
STANDARD PRACTICE DETAILS. No. SPD2
DECK DAMAGE & PENETRATIONS. No. DDP
METAL DECK & CONCRETE QUANTITIES. No. MDCQ
A RATIONAL APPROACH TO STEEL DECK CORROSION PROTECTION. No. SDCP
JOB STORAGE REQUIREMENTS FOR STEEL DECK. No. JS
DESIGNING WITH STEEL FORM DECK. No. FORM
ARC-PUDDLEWELDS AND WELD WASHERS FOR ATTACHMENTS IN STEEL DECK. No. WW

STEEL JOIST INSTITUTE – 3127 Mr. Joe White Avenue, Myrtle Beach, SC 29577-6760
(843) 626-1995 Fax (843) 626-5565 www.steeljoist.org

42nd EDITION CATALOG OF STANDARD SPECIFICATIONS AND LOAD TABLES FOR


STEEL JOISTS AND JOIST GIRDERS.
SEVENTY-FIVE YEAR MANUAL. 1928-2003
FIRST EDITION COMPOSIT STEEL JOIST CATALOG. 2007
TECHNICAL DIGEST #3 - Ponding (June 2007)
TECHNICAL DIGEST #5 - Vibration (March 1988)
TECHNICAL DIGEST #6 - Uplift Loading (Revised to July 2003)
TECHNICAL DIGEST #8 - Welding of Open Web Steel Joists (August 1983)
TECHNICAL DIGEST #9 - Handling and Erection (March 2008)
TECHNICAL DIGEST #10 - Fire Resistance (2003)
TECHNICAL DIGEST #11 - Lateral Load Resisting Frames (November 2007)
TECHNICAL DIGEST #12 - Evaluation and Modification of Steel Joists (2007)
COMPUTER VIBRATION PROGRAM Ver. 1.0 (Used in Conjunction With Technical Digest #5)
SJI VIDEO - Introduction to Steel Joists
SJI VIDEO - Safe Erection of Open Web Steel Joists and Joist Girders

112
Contact the Vulcraft Sales Corporation Office nearest you.

Albuquerque, NM Area Greenville, NC Area Oklahoma City, OK Area


Ph. (505) 892-0707 Ph. (252) 493-0333 Ph. (405) 848-2844
Fax (505) 892-2727 Fax (252) 493-0555 Fax (405) 842-5855

Atlanta, GA Area Houston, TX Area Philadelphia, PA Area


Ph. (770) 338-9363 Ph. (281) 477-6700 Ph. (610) 292-8009
Fax (770) 338-9757 Fax (281) 477-6701 Fax (610) 292-8155

Baltimore, MD Area Indianapolis, IN Area Phoenix, AZ Area


Ph. (410) 998-0800 Ph. (317) 576-5399 Ph. (480) 730-3012
Fax (410) 998-0801 Fax (317) 576-5395 Fax (480) 730-2824

Birmingham, AL Area Jackson, MS Area Pittsburgh, PA Area


Ph. (205) 380-0070 Ph. (601) 936-6215 Ph. (412) 921-4393
Fax (205) 380-0077 Fax (601) 936-6216 Fax (412) 921-4634

Chicago, IL Area Jacksonville, FL Area Richmond, VA Area


Ph. (630) 887-1400 Ph. (904) 880-1150 Ph. (804) 379-3704
Fax (630) 887-1477 Fax (904) 880-1151 Fax (804) 379-3709

Columbia, SC Area Kansas City Area Rochester, NY Area


Ph. (803) 732-5557 Ph. (913) 341-9299 Ph. (585) 288-5595
Fax (803) 732-5551 Fax (913) 341-5764 Fax (585) 288-5597

Dallas, TX Area Knoxville, TN Area Salem, NH Area


Ph. (214) 340-1883 Ph. (865) 690-6388 Ph. (603) 894-1146
Fax (214) 340-5897 Fax (865) 690-6389 Fax (603) 894-1149

Danbury, CT Area Lexington, KY Area Salt Lake City, UT Area


Ph. (203) 791-1227 Ph. (859) 271-2591 Ph. (801) 355-0431
Fax (203) 791-8657 Fax (859) 271-2580 Fax (801) 621-0927

Dayton, OH Area Little Rock, AR Area San Antonio, TX Area


Ph. (937) 390-2300 Ph. (501) 758-6454 Ph. (210) 655-9070
Fax (937) 390-2333 Fax (501) 758-6427 Fax (210) 655-9504

Denver, CO Area Los Angeles, CA Area San Francisco, CA Area


Ph. (303) 757-6323 Ph. (714) 957-5713 Ph. (925) 229-1020
Fax (303) 757-6324 Fax (714) 957-8871 Fax (925) 229-2469

Des Moines, IA Area Memphis, TN Area Seattle, WA Area


Ph. (515) 270-2500 Ph. (901) 751-2154 Ph. (425) 957-7252
Fax (515) 270-8849 Fax (901) 759-1152 Fax (425) 957-7295

Detroit, MI Area Miami, FL Area St. Louis, MO Area


Ph. (248) 486-6166 Ph. (954) 785-8695 Ph. (314) 894-6076
Fax (248) 486-6169 Fax (954) 785-8696 Fax (314) 894-9173

Fargo, ND Area Milwaukee/Green Bay, WI Area Tampa, FL Area


Ph. (701) 235-6605 Ph. (262) 251-5666 Ph. (813) 621-0684
Fax (701) 234-1966 Fax (262) 251-7065 Fax (813) 626-4955

Ft. Wayne/S. Bend, IN Area Minneapolis, MN Area Youngstown, OH Area


Ph. (260) 337-1800 Ph. (763) 425-4399 Ph. (330) 726-8833
Fax (260) 337-1801 Fax (763) 425-6905 Fax (330) 726-0694

Grand Rapids, MI Area Nashville, TN Area


Ph. (616) 949-2106 Ph. (615) 889-6673
Fax (616) 949-6694 Fax (615) 889-0818

Greensboro, NC Area North Alabama Area


Ph. (336) 294-9544 Ph. (256) 845-2460
Fax (336) 294-7636 Fax (256) 845-2823

To view a map of the Vulcraft Sales Corporation Office nearest you,


logon to our website at www.vulcraft.com
ALABAMA INDIANA NEBRASKA
7205 Gault Avenue N. 6610 County Road 60 1601 West Omaha Avenue
Fort Payne, AL 35967 P.O. Box 1000 Norfolk, NE 68701
P.O. Box 680169 St. Joe, IN 46785 P.O. Box 59
Fort Payne, AL 35968 260/337-1800 Norfolk, NE 68702
256/845-2460 Fax: 260/337-1801 402/644-8500
Fax: 256/845-2823 Fax: 402/644-8528

SOUTH CAROLINA TEXAS UTAH


1501 West Darlington Street 175 County Road 2345 1875 West Highway 13 South
P.O. Box 100520 P.O. Box 186 P.O. Box 637
Florence, SC 29501 Grapeland, TX 75844 Brigham City, UT 84302
843/662-0381 936/687-4665 435/734-9433
Fax: 843/662-3132 Fax: 936/687-4290 Fax: 435/723-5423

VULCRAFT OF VULCRAFT
NEW YORK NATIONAL ACCOUNTS
5362 Railroad Street 6230 Shiloh Road
P.O. Box 280 Suite 140
Chemung, NY 14825 Alpharetta, GA 30005
607/529-9000 678/455-6553
Fax: 607/529-9001 Fax: 678/455-9216

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