Professional Documents
Culture Documents
(a) Storage
2. Spare Bladders
Full technical specifications can be provided for all QHP bladder compounds, these are available
on request.
If bladders are not stored correctly they will be susceptible to attack from ozone, heat or UV
light. Cracking will be visible within 12 months.
3
Quality Hydraulic Power Limited
(b) Installation
• All accumulators should be inspected on receipt for any damage which may have
occurred during transit.
• Check all threaded parts for tightness eg protective cap, gas valve locknut, fluid port,
locking ring, bleed screw, adapters and fittings if applicable.
• Check that the maximum working pressure of the accumulator is not less than the
maximum working pressure of the system to which it is being fitted (see section (h) Markings).
4
Quality Hydraulic Power Limited
(b) Installation
Recommendations for installation (cont)
• Accumulators should be mounted to eliminate any movement in the event of system
pipework rupture or to create abnormal stresses on the system pipework.
• Accumulators should be protected from damage by vehicles or traffic, eg fork lift trucks.
• It will be necessary to check the gas precharge pressure at regular intervals (see (d)
Maintenance). Consideration must therefore be given to the following:
The provision of a safety valve block or isolation valve between the accumulator and
the fluid pressure line to enable isolation of the fluid pressure.
L ocation of the accumulator gas valve with regard to accidental damage and fitting of
precharging equipment.
rovision and location of an additional warning label stating “precharge with nitrogen
P
gas at ….bar”.
QHP are able to provide a comprehensive range of mounting clamps and brackets,
safety blocks or isolation valves, burst discs and fusible plugs. See our full catalogue
or contact our Technical Department for details.
5
Quality Hydraulic Power Limited
(c) Commissioning
Important
• Use only oxygen free dry nitrogen gas.
• A
ll accumulators are supplied without nitrogen precharge unless specified with order.
Prior to fitting to the hydraulic system all accumulators must be precharged with
nitrogen.
• C
heck the accumulator label or marking to ensure that the maximum working pressure
of the accumulator is equal to or greater than the system working pressure.
• A
lways use a nitrogen regulator valve when the maximum working pressure of the
accumulator is higher than the gas pressure in the nitrogen cylinder.
• T
he precharge pressure is dependent on the operating conditions. For advice contact
our Technical Department. Note precharge pressure lower than 20% of the maximum
working pressure may cause bladder failure.
• Ensure the accumulator contains lubricating fluid prior to precharging. It is
normal practice to use system fluid for this purpose, usually 10% of the
accumulator capacity being sufficient volume.
6
Quality Hydraulic Power Limited
(c) Commissioning
(1) Precharging procedure (cont)
e. Ensure handwheel (8) on charging set (5) is fully retracted.
f. Check bleed (9) is fully closed.
g. Open nitrogen cylinder valve (10) using bottle key (11) gas pressure will be indicated
on the right hand gauge of the regulator.
h. Turn regulator handle (12) clockwise until gas pressure registers on left hand gauge.
This pressure should be 10% higher than the required precharge pressure.
i. C
heck gas precharge pressure on charging set assembly (5). When this is equal to the
pressure on the pressure regulator close nitrogen bottle valve (10).
j. Turn handle (8) on charging set anticlockwise to seal gas valve (6).
k. Open bleed valve (9) to vent gas from charging valve (6).
l. Remove charging assembly (5) and connecting hose (7) from accumulator.
m. Check accumulator gas valve for leaks using leak detection spray or soapy water.
n. Replace sealing cap (2) and protective cap (1).
The accumulator is now ready to be put into service.
8
5
3 7
9
2
6 1
11
12
10
7
Quality Hydraulic Power Limited
(d) Maintenance
When a new accumulator has been in service for a short period it is necessary to check the
precharge pressure to ensure that there are no leaks.
Subsequent checks can be at 6 month intervals.
Procedure
Fit a charging set (5) without connecting hose (7) ensuring that the bleed valve (9) is closed.
Turn handwheel (8) clockwise to depress the gas valve, the reading will be indicated on the
pressure gauge. Replenish gas precharge if necessary.
If any leaks are found during this procedure contact QHP Technical Department
for advice.
8
Quality Hydraulic Power Limited
(e) Re-Certification
In the United Kingdom most accumulators fall within the requirements of the Pressure Systems
Safety Regulations 2000 (PSSR) and the Pressure Equipment Directive (PED).
QHP operates trained accumulator re-certification centres around the UK who can
assist you on the above. Please contact our Sales Department for details.
9
Quality Hydraulic Power Limited
(f ) Servicing
(1) Accumulator disassembly
Isolation and draining
SAFETY NOTE
THE ACCUMULATOR MAY ONLY BE REMOVED FROM THE SYSTEM
ONCE THE HYDRAULIC PRESSURE HAS BEEN REMOVED FROM THE
ACCUMULATOR.
10
Quality Hydraulic Power Limited
(f ) Servicing
c Exhausting precharge
• Remove protective cap and sealing cap from
gas valve assembly.
• Connect charging assembly to gas valve.
• Rotate handwheel clockwise to depress gas valve core.
• Open bleed valve to vent gas.
• Remove charging assembly from accumulator.
• Discharge rate should not exceed 1000 psi per minute.
11
Quality Hydraulic Power Limited
(f ) Servicing
(2) Accumulator Assembly
4 9
2 5
3
11
10
14
6 12
13
ITEM DESCRIPTION
1 Bladder Assembly
2 ‘O’ Ring
3 Gas Valve Assembly
4 Locknut
5 Protective Cap
6 Nameplate
7 Accumulator Shell
8 Fluid Port Assembly
9 Anti Extrusion Ring
10 ‘O’ Ring
11 PTFE Ring
12 Locking Ring
13 Bonded Seal
14 Bleed Plug
13
Quality Hydraulic Power Limited
(h) Markings
Nameplates
Metal labels are attached to all QHP bladder accumulator and show the following essential user
information.
Essential information required by the applicable design code is permanently stamped on the
domed end of the accumulator shell.
14
Taylor House, Minerva Avenue
West Chester Employment Park
CHESTER
CH1 4QL
Tel +44(0)1244 393500
Fax +44(0)1244 393501
email. info@qhp.co.uk
web. www.qhp.co.uk
I N TERN ATI ON AL
QHP Ltd is part of the Hydac International Group
DOCUMENTATION Cover Sheet
Ref. Remarks
A3-02
DOCUMENTS FOR EQUIPMENTS
Order example
Size Type System Execution Process Connection Range Engineering Filling/Case Options
material connection Orientation unit material
100 T5500 S D 15 L 0/16 BAR YW NH
ASH/PI-42C
For various reasons, we are often asked for Bourdon tube rupture (burst) pressures, over pressures or proof
pressures for specific ranges of Ashcroft® gauges.
Rupture or burst pressure should not be confused with over pressure or proof pressure.
ASME B40.100 definitions are as follows:
Rupture Pressure (or burst pressure)—the maximum pressure above which the pressure assembly may no
longer hold pressure.
Over Pressure—the application of pressure beyond full scale pressure.
Proof Pressure—the maximum pressure a gauge can withstand without evidence of change in accuracy.
Proof pressure may be a semi-destructive test and should not be conducted repeatedly on the same gauge.
It may be expressed as a pressure or as a percentage of full scale.
As a guide, the following should be used in determining proof pressures:
• 41⁄2˝ and larger open or solid front Bourdon tube pressure gauges per ASME B40.100-2013 (except
retard and differential gauges) ranges to 1000 psi have a proof pressure of 130% of full scale. For
ranges above 1000 psi to 15,000 psi proof pressure is 110% of full scale.
The above gauges are available with an optional overload stop (variation code XOS which increases
proof pressure an additional 20%.
When an overload stop is specified, ranges to 1000 psi have a proof pressure of 150% of full scale.
For ranges above 1000 psi to 15,000 psi proof pressure is 130% of full scale with an overload stop.
When there is a possibility of a sudden decrease in pressure, vacuum may tend to create inertia in
the pointer motion, causing it to go beyond the maximum vacuum point. This may result in
disengagement of the segment/pinion gearing. When sudden decrease in pressure are present in
the processs, a vacuum stop (variation code XVS) is an available option.
• Unigauge product, models 21⁄2˝, 31⁄2˝ 1009S and 63mm 1008S (excluding 1008A) with ranges up to
600 psi have a proof pressure of 125% of full scale. For ranges above 600 psi, the proof pressure is
110% of full scale.
• 100 mm and larger open or solid front Bourdon tube pressure gauges per EN 837-1: have a proof
pressure of 130% of full scale. When an overload stop is specified, proof pressure is 150% of full
scale.
Gauges should not operate continuously at the proof pressure limits stated. The maximum continuous
pressure a gauge should be subjected to is 75% of the gauge range as called out in ASME B40.100.
Listed below are rupture pressures for standard pressure ranges. For non-standard ranges or ranges and
tube materials not indicated, consult Stratford Customer Service.
Remember, know the reason why your customer is asking about over pressure. To give the right answer,
you need to know what he or she is asking.
9/14
ASH/PI-60C
PRODUCTS FOR SOUR OILFIELD APPLICATIONS (NACE MR0175/ISO 15156 - 2009) AND
SOUR PETROLEUM REFINING OPERATIONS (NACE MR0103 - 2010)
Many metals and alloys are susceptible to corrosion and stress corrosion cracking when used in
environments containing hydrogen sulfide (H2S). To prevent equipment failures and increase safety in
“sour” applications, NACE International (formerly the National Association of Corrosion Engineers) issues
several standards regarding materials selection for applications exposed to hydrogen sulfide. Using
materials selected in accordance with NACE standards MR0175/ISO 15156 and/or MR0103 reduces the
likelihood of failure due to stress corrosion cracking in sour environments.
ThE STANDARDS
MR0175 / ISO 15156 – 2009: “Materials for Use in H2S Containing Environments in Oil and Gas Production”
This document has been adopted as a worldwide standard by NACE, ANSI, and ISO. This comprehensive
standard is divided into three sections, separately addressing general requirements, ferrous alloys, and
corrosion resistant alloys as used in sour oil and gas field applications.
MR0103 – 2010: “Materials Resistant to Sulfide Corrosion Cracking in Corrosive Petroleum Refining
Environments”
This document addresses the selection of materials in oil and gas refineries. Refinery environments are
typically less severe than production environments, due to lower chloride concentrations and higher pH
levels. As a result, MR0103 tends to be less stringent than MR0175 / ISO 15156.
SCOPE OF ThE STANDARDS
MR0175 / ISO 15156 and MR0103 only consider cracking mechanisms due to exposure to H2S and do not
address general or localized corrosion. Additionally, the standards restrict the usage of many alloys by
limiting the temperature, pH, and/or composition at which these alloys may be used. It is the responsibility
of the customer to select an appropriate instrument based on these factors.
PRODUCTS COMPLIANT wITh NACE STANDARDS
A summary of NACE compliant products are listed in the table below.
PRESSURE GAUGES
All gauges with Monel wetted parts are compliant with MR0175 / ISO 15156 and MR0103.
The following Ashcroft gauge types with 316L stainless steel wetted parts are compliant with the standards:
1009 (4½” and 6” only), 1109, 1259, 1279, 1377, 1379, 2462, T5500, T6500, 1010, 1017, 1020, 1127, 1128,
and 1220. Gauges with stainless steel wetted components are limited to a maximum temperature of 158°F
(70°C)
9/14
Page 2 of 8
10.2 Removal ........................................................................................................................................................... 8
10.3 Disposal ........................................................................................................................................................... 8
11 Appendix ................................................................................................................................................................. 8
11.1 Data sheet for Bourdon tube pressure gauge T5500/T6500 ........................................................................... 8
1 General remarks
1.1 Purpose of this Manual
This Operating Manual contains fundamental and essential advice to be followed for the installation, operation and
servicing of the device. It must be read without fail before assembly and start-up of the device by the fitter, the
operator and the specialist personnel responsible for the device. This Operating Manual must be available at the point
of use at all times.
The following sections about general safety information (2) and also the following specific advice regarding the
intended purposes (2.2) and through to disposal (10.3) contain important safety information which, if not followed, may
result in risks for people and animals, or to property and buildings.
1.2 Symbols
Warning!
This indicates a possibly hazardous situation where failing to follow advice may result in risks to people,
animals, the environment and buildings.
Information!
This emphasizes key information for efficient, fault-free operation.
Page 3 of 8
2 Safety
2.1 General sources of hazards
Pressure gauges are pressurized parts where failure can result in hazardous situations. The selection of pressure
gauge should be made in accordance with the rules set out in EN 837-2.
2.2 Use in accordance with intended purpose
The devices are only to be used for the intended purpose as described by the manufacturer.
The devices are used for direct display of overpressures, vacuum and compound pressure.
For each use scenario, the corresponding set-up regulations must be respected.
The usage in explosion risk areas is not allowed (use T5500/T6500 with ATEX approval instead).
2.3 Operator’s responsibility
Safety instructions for proper operation of the device must be respected. They are to be provided by the operator for
use by the respective personnel for installation, servicing, inspection and operation. Risks from electrical energy and
from the released energy of the medium, from escaping media and from improper connection of the device must be
eliminated. The details for this are to be found in the corresponding applicable set of regulations, such as DIN EN,
UVV (accident prevention regulations) and in sector-specific instances of use (DVWG, Ex-. GL, etc.) the VDE
guidelines and the regulations supplied by local utilities companies.
The device must be taken out of service and secured against inadvertently being restarted, if the presumption is that
risk-free operation is no longer possible (see Chapter 9: Faults).
Conversion works or other technical alterations to the device by the customer are not permitted. This also applies to
installation of spare parts. Possible conversations or alterations may only be carried out by the manufacturer.
The operational safety of the device is only guaranteed where it is used for its intended purpose. The specification of
the device must be adapted to the medium used in the plant. The limit values indicated in the technical data must not
be exceeded.
The safety information detailed in this Operating Manual, existing national regulations for accident prevention, and the
operator’s internal regulations regarding working, operations and safety must be respected.
The operator is responsible for all specified servicing, inspection and installation works being carried out by authorized
and qualified specialists.
2.4 Staff qualifications (target group assessment)
The device may only be installed and started up by specialist staff who are familiar with installation, start-up and
operation of the product.
Specialist staff are people who are able to assess the work assigned to them on the basis of their specialist training,
their knowledge and experience and their knowledge of the relevant standards, and can identify possible risks.
2.5 Signs/Safety markings
The pressure gauge and its surrounding packaging carry markings. These markings show the article number,
measurement range and manufacturer. The pressure gauge can be provided with additional signs and safety markings
advising on special conditions:
Advice on the filling liquid
Advice on calibration
Safety marking pursuant to EN 837-1
Oil-can deleted (if oxygen is used)
Silicone-free (for use in the automotive industry)
2.6 Safety equipment
This device is fitted with a rear wall or plug capable of being blown out. For a description, please refer to Chapter
6.3.4.
The window of model T6500 uses multi-layer safety glass (for model T5400, T5500 optional).
Page 4 of 8
2.7 Environmental protection
This device may optionally contain a filling liquid (e.g. glycerin or silicone oil). The provisions set out in the REACH
regulation on production and use of chemicals are to be respected, and the relevant safety data sheets from the
manufacturers of the chemicals are available on our website for download.
3 Technical data
The detailed technical information can be found in the documents in the Appendix, Chapter 11.
6 Transport
6.1 Safety
The pressure gauge should be protected against the effects of knocks and impacts. The device should only be
transported in the packaging provided, to protect against glass breakage. The device should only be transported in a
clean condition (free of residues of measuring media).
6.2 Transport inspection
The delivery must be checked for completeness and damage during transport. In the event of damage during
transport, the delivery must not be accepted, or only accepted subject to reservation of the scope of the damage being
recorded and, if necessary, a complaint initiated.
6.3 Storage
The pressure gauge must be stored in dry, clean conditions, within a temperature range of -40 to +70 °C, protected
against direct exposure to sunlight and protected against impact damage.
7 Assembly/Installation
7.1 Safety
To ensure safe working during installation and servicing, suitable shut-off valves must be installed in the plant (see 6.4
Accessories), enabling the device:
To be depressurized or taken out of operation;
To be disconnected from the mains supply for repair or checks within the relevant plant;
Or to enable function tests of the device to be performed “on site”.
During the works to mount/install the gauge, the plant must be protected against being switched back on.
7.2 Preparations (requirements for the installation location)
A check on suitability of the device for the medium to be measured, the scope of the measurement range and of
the protection against special conditions such as vibrations, pulsations and pressure spikes.
A bracket must be installed to support the pressure gauge if the metering pipe is not able to provide adequate
support.
Devices with a blow-out require a minimum spacing to the rear (20 mm).
The installation location should be chosen such that the work-spaces for operating personnel are not located to
the rear of the pressure gauge.
7.3 Mounting/Installation
7.3.1 Process connection
As standard, the device is equipped for pipework mounting with a pressure connection shank pursuant to DIN EN 837-
1. The device is calibrated ex works for vertical installation.
Connection to be undertaken by authorized and qualified specialist staff only.
Use only with the mechanical process connection provided – regarding the configuration, see order code on the
device type label, with a matching threaded seal.
When connecting the device, the pipes must be depressurized.
The pressure metering pipe must be laid inclined in such a way that, for example, for measurements of fluids no
air pockets can form, and for measurements of gases no water pockets. If the necessary incline is not achieved,
then at suitable points water separators or air separators must be installed.
The pressure metering pipe must be kept as short as possible and laid without sharp bends, to avoid the
occurrence of irritating delays.
Page 6 of 8
With liquid measurement media, the pressurized connection pipe must be degassed, since any gas bubble
inclusions result in measurement error.
If water is used as the measurement medium, the device must be frost-protected.
Safety notice: Only mount using the correct open-jawed wrench, and do not twist the device itself.
7.4 Starting up
The precondition for start-up is proper installation of all electrical feed lines and metering pipes. All connecting lines
must be laid such that no mechanical forces can act on the device.
Before start-up, the seal on the pressurized connection line must be checked.
8 Servicing
The device is maintenance-free. However, to ensure reliable operation and a long lifetime for the device, we
recommend that it is checked regularly.
8.1 Safety
When undertaking servicing work on the device, the pressure lines must be depressurized and the plant secured
against being switched on again.
8.2 Check on function, and recalibration
The check on function and recalibration is carried out at regular intervals, depending on the application. The precise
testing cycles should be adjusted in line with the operating conditions and ambient conditions. In the event of various
device components interacting, the operating instructions for all other devices should also be taken into account.
Check on display.
Check on function, in conjunction with downstream components.
Check of pressurized connection pipes for seal condition.
Page 7 of 8
8.3 Cleaning and maintenance
Cleaning is carried out using a non-aggressive cleaning agent, with the ventilation valve closed and respecting the
protection category of the device.
9 Faults
9.1 Safety
Defective or faulty pressure gauges put the operational safety and process safety of the plant at risk, and can lead to a
risk or injury to persons, the environment or the plant.
9.2 Conduct in the event of faults
All defective of faulty devices must be taken out of service. If a repair is required, the device must be sent directly to
our Repairs Department. We request that all returns of devices are agreed with our Service Department.
9.3 Fault table
Possible situations indicating a fault:
10 Removal, disposal
10.1 Safety
Residues of measuring media in and on removed gauges can constitute a risk to people, the environment
and equipment. Adequate precautionary measures must be adopted. If necessary, the devices must be
cleaned thoroughly (see advice in safety data sheets).
10.2 Removal
When undertaking servicing work on the device, the pressure lines must be depressurized, the electrical
connections isolated from the mains supply, and the plant secured against being switched on again.
Demount the gauge using a suitable tool
10.3 Disposal
Please help to protect the environment and dispose of or recycle the devices and components used in
accordance with the applicable regulations.
11 Appendix
11.1 Data sheet for Bourdon tube pressure gauge T5400, T5500, T6500
Detailed data sheet is available from suppliers website (see 1.6 Manufacturer’s address, customer services)
This table refers to specific documents:
Model Description Document
T5400 Stainless steel pressure gauge model T5400 G1.T5400
T5500 Stainless steel pressure gauge model T5500 G1.T5500
T6500 Stainless steel pressure gauge Solid Front design model T6500 G1.T5500
Page 8 of 8
DOCUMENTATION Cover Sheet
Ref. Remarks
A3-03
DOCUMENTS FOR EQUIPMENTS
Ref. Remarks
A3-04
DOCUMENTS FOR EQUIPMENTS
G LOBE V ALVES
15
OVERVIEW
GLOBE VALVES
)RUJHGVWHHORXWVLGHVFUHZ
and yoke (OS&Y), rotating
rising stem, rising handwheel.
)XOORUVWDQGDUGSRUW%ROWHGRU
welded bonnet joint. T-Pattern
or Y-Pattern. Integral back-
seat. Integral body seat.
12
11
9 5
10 8
2 3
1 4
1. BODY. The body is forged steel and designed to the basic dimensional 8. STEM. The stem is forged steel and part of the valve trim. It contains an
requirements of the applicable specifications such as API 602 and ASME integral back seat shoulder, which mates with the integral backseat of
B16.34. The body is available in both the full or standard port design. It the bonnet. The stem is designed to the basic dimensional require-
is also available in either T-pattern or Y-pattern configuration. ments of the applicable specifications such as API 602.
2. BONNET. The bonnet is forged steel, has an integral backseat and 9. GLAND AND FLANGE. The gland, gland flange assembly utilizes a
incorporates the stuffing box, which has dimensions per the applicable separate, two piece design. This self aligning design allows the flange
specifications such as API 602. to be unevenly tightened while the gland maintains its parallel align-
3. BODY-BONNET JOINT. Two different bonnet joint designs are available. ment with the stem and stuffing box.
These are either the bolted bonnet or the threaded and seal welded type. 10. GLAND BOLTS AND NUTS. The steel/stainless steel gland bolt and
4. GASKET. The bolted bonnet joint design valve uses a contained, con- nut assembly is a stud, double nut arrangement. This design allows
trolled compression, spiral wound type gasket. complete removal from the valve when service is required. The use of
5. BONNET BOLTING. The bonnet bolting is manufactured of alloy steel in industry standard thread full length studs and nuts also allows easy
accordance with the requirements of the applicable specifications such replacement should these items be lost or in need of replacement.
as API 602 and ASME B16.34. 11. YOKE SLEEVE. The yoke sleeve is of forged stainless steel material
6. SEAT. The body seat is an integral weld overlay and is part having a high melting point and is resistant to wear and corrosion.
of the valve trim. 12. HANDWHEEL. The handwheel is forged carbon steel of an open
7. DISC. The disc is forged steel and is part of the valve trim. The disc spoke design. This robust construction along with appropriate sizing
seating surface is of the tapered or plug type design. The disc is attached allows for ease of operation.
to the stem using a loose or swivel disc arrangement.
16
GLOBE VALVES- BOLTED BONNET- FULL & STANDARD PORT
800 LB.
1500 LB.
Design construction:
ASME B16.34 - BS 5352
Testing according to API 598
Marking MSS SP25
Outside Screw and Yoke (OS&Y)
Self aligning two piece packing gland
Spiral-wound gasket
Integral backseat
Loose solid disc
Socket Weld Ends to ASME B16.11
Screwed Ends (NPT) to ASME B1.20.1
Butt Welding Ends to ASME B16.25
Ratings:
- carbon steel class 800 1975 psig @ 100°F
138 bar + 38°C
- carbon steel class 1500 3705 psig @ 100°F
255 bar + 38°C
800 LB.
C inch 3.46 3.46 3.46 3.82 5.43 5.43 6.77 6.77 C inch 3.46 3.46 3.82 5.43 6.77
mm 88 88 88 97 138 138 172 172 mm 88 88 97 138 172
F inch .28 .35 .51 .69 .89 1.16 1.38 1.79 F inch .35 .51 .69 1.16 1.38
mm 7 9 13 17,5 22,5 29,5 35 45,5 mm 9 13 17,5 29,5 35
G inch 1.26 1.26 1.5 1.89 2.20 2.52 3.07 3.35 G inch 1.26 1.5 1.89 2.52 3.07
mm 32 32 38 48 56 64 78 85 mm 32 38 48 64 78
Weight lb. 4.75 4.75 5.25 8.25 13.25 16.75 27.5 43.25 Weight lb. 4.5 5 8 16.25 26.25
kg 2,2 2,2 2,4 3,8 6,1 7,6 12,5 19,6 kg 2,1 2,3 3,7 7,4 11,9
PACKING BH3 BH3 BH3 BH5 BY5 BY5 BY7 BH8 PACKING BH3 BH3 BH5 BY5 BY7
GASKET G2 G2 G2 G3 G4 G6 G7 G9 GASKET G2 G2 G3 G6 G7
1500 LB.
C inch 3.46 3.46 3.82 5.43 5.43 6.77 6.77 9.21 C inch 3.46 3.82 5.43 6.77 6.77
mm 88 88 97 138 138 172 172 234 mm 88 97 138 172 172
F inch .28 .35 .47 .59 .79 1.06 1.26 1.57 F inch .35 .47 .59 1.06 1.26
mm 7 9 12 15 20 27 32 40 mm 9 12 15 27 32
G inch 1.5 1.5 1.89 2.20 2.52 3.07 3.35 3.74 G inch 1.5 1.89 2.20 3.07 3.35
mm 38 38 48 56 64 78 85 95 mm 38 48 56 78 85
Weight lb. 5.75 5.75 9.25 14.25 18.75 27.5 49 79.25 Weight lb. 5.25 8.75 14.25 28.5 48.5
kg 2,6 2,6 4,2 6,5 8,5 12,5 22,3 36 kg 2,4 4 6,5 13 22
PACKING BH3 BH3 BH5 2B4 2B4 2B5 BH8 9B8 PACKING BH3 BH5 2B4 2B5 BH8
GASKET G1 G1 G2 G3 G4 G5 G7 G8 GASKET G1 G2 G3 G5 G7
Materials and trim specifications Page 91
17
GLOBE VALVES- BOLTED BONNET- FULL PORT
1500 LB.
2500 LB.
Design construction:
ASME B16.34 - BS 5352
Testing according to API 598
Marking MSS SP55
Outside Screw and Yoke (OS&Y)
Self aligning two piece packing gland
Integral backseat
Oval ring joint gasket
Loose solid disc
Socket Weld Ends to ASME B16.11
Screwed Ends (NPT) to ASME B1.20.1
Butt Welding Ends to ASME B16.25
Ratings standard class:
- carbon steel class 1500 3705 psig @ 100°F
255 bar + 38°C
- carbon steel class 2500 6170 psig @ 100°F
425 bar + 38°C
800 LB.
1500 LB.
Design construction:
ASME B16.34 - BS 5352
Testing according to API 598
Marking MSS SP25
Outside Screw and Yoke (OS&Y)
Self aligning two piece packing gland
Integral backseat
Body bonnet weld to ASME IX
Loose solid disc
Socket Weld Ends to ASME B16.11
Screwed Ends (NPT) to ASME B1.20.1
Butt Welding Ends to ASME B16.25
Ratings:
- carbon steel class 800 1975 psig @ 100°F
138 bar + 38°C
- carbon steel class 1500 3705 psig @ 100°F
255 bar + 38°C
800 LB.
mm 166 166 171 213 247 258 300 375 mm 166 171 213 258 300
C inch 3.46 3.46 3.46 3.82 5.43 5.43 6.77 6.77 C inch 3.46 3.46 3.82 5.43 6.77
mm 88 88 88 97 138 138 172 172 mm 88 88 97 138 172
F inch .28 .35 .51 .69 .89 1.16 1.38 1.77 F inch .35 .51 .69 1.16 1.38
mm 7 9 13 17,5 22,5 29,5 35 45 mm 9 13 17,5 29,5 35
G inch 1.26 1.26 1.5 1.89 2.20 2.52 3.07 3.35 G inch 1.26 1.5 1.89 2.52 3.07
mm 32 32 38 48 56 64 78 85 mm 32 38 48 64 78
Weight lb. 3.75 3.75 4.25 6.5 11 14.75 24.25 36.25 Weight lb. 3.75 4.25 6.5 14.5 22.75
kg 1,7 1,8 2 3 5 6,8 11 16,5 kg 1,7 2 3 6,6 10,4
PACKING BH3 BH3 BH3 BH5 BY5 BY5 BY7 BH8 PACKING BH3 BH3 BH5 BY5 BY7
1500 LB.
mm 166 166 210 247 256 300 375 428 mm 166 210 247 300 375
C inch 3.46 3.46 3.82 5.43 5.43 6.77 6.77 9.21 C inch 3.46 3.82 5.43 6.77 6.77
mm 88 88 97 138 138 172 172 234 mm 88 97 138 172 172
F inch .28 .35 .47 .59 .79 1.06 1.26 1.57 F inch .35 .47 .59 1.06 1.26
mm 7 9 12 15 20 27 32 40 mm 9 12 15 27 32
G inch 1.5 1.5 1.89 2.20 2.52 3.07 3.35 3.74 G inch 1.5 1.89 2.20 3.07 3.35
mm 38 38 48 56 64 78 85 95 mm 38 48 56 78 85
Weight lb. 4.75 4.75 7.75 12 16.75 22 44 66 Weight lb. 4.25 7.75 12 26.25 41.75
kg 2,2 2,2 3,5 5,5 7,6 10 20 30 kg 2 3,5 5,5 12 19
PACKING BH3 BH3 BH5 2B4 2B4 2B5 BH8 2B8 PACKING BH3 BH5 2B4 2B5 BH8
Materials and trim specifications Page 91
19
GLOBE VALVES- WELDED BONNET- FULL PORT
2500 LTD.
4500 LTD.
Design construction:
ASME B16.34 Limited Class
SEAL WELD
Testing according to API 598
Marking MSS SP25
Outside Screw and Yoke (OS&Y)
Self aligning two piece packing gland
Integral backseat
Body bonnet weld to ASME IX
Loose solid disc
Socket Weld Ends to ASME B16.11
Screwed Ends (NPT) to ASME B1.20.1
Butt Welding Ends to ASME B16.25
Ratings standard class:
- carbon steel class 2500 6250 psig @ 100°F
431 bar + 38°C
- carbon steel class 4500 11250 psig @ 100°F
776 bar + 38°C
800 LTD.
1690 LTD.
Design construction:
ASME B16.34 Limited Class
Testing according to API 598
Marking MSS SP25
Outside Screw and Yoke (OS&Y)
Self aligning two piece packing gland
Integral backseat
Body bonnet weld to ASME IX
Loose solid disc
Socket Weld Ends to ASME B16.11
Screwed Ends (NPT) to ASME B1.20.1 SEAL WELD
Butt Welding Ends to ASME B16.25
Ratings:
- carbon steel class 800 2000 psig @ 100°F
138 bar + 38°C
- carbon steel class 1690 4225 psig @ 100°F
291 bar + 38°C
2680 LTD.
4500 LTD.
Design construction:
ASME B16.34 Limited Class
Testing according to API 598
Marking MSS SP25
Outside Screw and Yoke (OS&Y)
Self aligning two piece packing gland
Integral backseat
Body bonnet weld to ASME IX
Loose solid disc
Socket Weld Ends to ASME B16.11
Screwed Ends (NPT) to ASME B1.20.1 SEAL WELD
Butt Welding Ends to ASME B16.25
Ratings:
- carbon steel class 2680 6700 psig @ 100°F
462 bar + 38°C
- carbon steel class 4500 11250 psig @ 100°F
776 bar + 38°C
Ref. Remarks
A3-05
DOCUMENTS FOR EQUIPMENTS
Ref. Remarks
A3-06
DOCUMENTS FOR EQUIPMENTS