You are on page 1of 12

Scope Of Supply Boiler

Boiler Maker Owner


No Description Remark
Scope Scope
WATER & STEAM SYSTEM
DEAERATOR
1 Deaerator
2 Deaerator storage tank
3 Deaerator Structure
LOW PRESSURE DOSING SYSTEM
4 Low Pressure dosing system
low pressure dosing piping between
5 skid to deaerator
FEED WATER PUMPING STATION
6 Boiler feed water pumps
7 Variable speed fluid coupling
8 Boiler Drum level control station
BOILER PRESSURE PART
9 Economizer coils with headers
10 Economizer coil supports
11 Economizer inlet / outlet headers
12 Economizer to steam drum piping
13 Steam drum
14 Steam drum safety valve - 2 nos
15 Steam drum direct level gauge
16 Steam drum remote level gauge
17 Water drum
Boiler Bank connecting steam drum
18 to water drum
19 Boiler down comers
20 Boiler riser tubes
Furnace panels with headers and
21 supports
22 Super heater tubes
23 Super heater coil supports
24 SH headers
ATTEMPERATOR SPRAY WATER
CONTROL STATION
Power actuated block valve in spray
25 water line temperature control
Final steam
26 station
Final super heater outlet header
27 safety valve - 1 nos
Final super heater outlet safety valve
28 silencer
PIPING
FEED WATER
Make up feed water form DM plant
to deaerator level make up water
29 control station
Boiler Maker Owner
No Description Remark
Scope Scope
Condensate from CEP outlet to LP
30 heater
31 Drain valves for above item
32 Vent valves for above item
33 LP heater outlet to deaerator
34 Deaerator level control station
Deaerator outlet to feed water
35 pumps inlet
Feed water pumps outlet to drum /
Feed water level control station at
36 firing floor
Feed water pumps minimum flow
line and balancing leak off line to
37 deaerator
HP heater along with inlet and outlet
38 isolation valves
HP heater feed water side by pass
39 piping with valves
HP heater outlet to drum level
40 control station
Drum level control station to
41 economizer
Feed water piping economizer outlet
42 to steam drum
43 Drain valves
44 Vent valves
STEAM
Final super heater outlet header to
45 main steam stop valve
46 Start up vent piping
47 Start up vent valve isolation valve
48 Start up vent valve
49 Start up vent line silencer
Main steam stop valve with integral
50 bypass valve
51 Main steam line NRV
52 Drain valve
53 Vent valves
STEAM
Main steam piping from MSSV outlet
54 to turbine ESV
Common steam header (CSD Header)
55 along with valves
Main steam piping from CSD header
56 outlet to turbine ESV inlet
57 Turbine bypass
Steam from piping
turbine without
bleed to valves
58 deaerator
59 Start up PRDS station for deaerator
Boiler Maker Owner
No Description Remark
Scope Scope
Piping from start up PRDS station to
60 deaerator
start up PRDS station for DGSC &
61 ejector for turbine
Stean to HP heater along with
62 isolation valves
63 Drain valves for above item
64 Vent valves for above item
65 HP heater drain to deaerator
CBD flash steam piping up top
66 deaerator inlet
PIPING VALVES
COOLING WATER
Cooling water piping within boiler
battery limits for individual cooling
67 water consuming equipment
Cooling water piping up to boiler
68 battery limits
COMPRESSED AIR / INSTUMENT AIR
Instrument air piping within boiler
battery limits for individual air
69 consuming equipment
Instrument air piping up to boiler
70 battery limits
VENTS
Vent connections on steam drum,
main steam line, economizer up to
71 safe elevation
From outlet of safety valves up to
72 safe elevation above roof
From
DRAINS individual drain point on drums,
level gauges, safety valves, and super
heater / economizer headers up to
73 drain header
74 Drain header to blow down tank
BLOWDOWN SYSTEM
75 Continuous blow down tank
76 Intermittent blowdown tank
77 Continuous blow down valve
78 Intermittant blow down valve
MOUNTINGS & FITTINGS
LEVEL INDICATORS
79 In steam drum
In steam drum - remote level
80 (conductivity type)
81 Blow down tank
SAMPLE COOLERS
Boiler Maker Owner
No Description Remark
Scope Scope

sampling points with isolation root


valves shall be provided along with
sample coolers at firing floor for :
feed water, boiler water, saturated
82 steam, and superheated steam

SWAS with following specifications.


Feed water - pH & conductivity,
silica ; Boiler water - pH &
conductivity ; Saturated steam - pH &
conductivity ; Superheated steam -
83 pH & conductivity and silica
84 Location of panels of SWAS
85 Piping for SWAS

AIR AND GAS SYSTEM


COMBUSTION AIR SYSTEM
86 Primary Air Fan (PA)

Fan along with damper control,


grease lubricated complete with base
frame for fan and motor, foundation
bolts/holding down bolts & Coupling
87 hardware
88 Silencer and supports for PA fan
89 PA Fan inlet damper
90 PA Fan outlet damper
91 PA Fan motor
92 Variable speed fluid coupling
93 PA Fan outlet expansion joint
94 Secondary air Fan (SA)

Fan along with damper control,


grease lubricated complete with base
frame for fan and motor, foundation
bolts/holding down bolts & Coupling
95 hardware
96 Silencer and supports for SA fan
97 SA Fan inlet damper
98 SA Fan outlet damper
99 SA Fan motor
100 Variable speed fluid coupling
101 SA Fan outlet expansion joint
102 Secondary air ducting
103 Air heater air side bypass ducting
104 Air heater bypass damper
105 Air flow measuring element - aerofoil

Boiler Maker Owner


No Description Remark
Scope Scope
Tubular air heater with carbon steel
106 constructuon
107 Air heater to plenum air ducting
108 Air ducting expantion joint
109 Air ducting dampers
110 Air ducting supports
From PA/ SA fans discharge to air
111 heater inlet
112 From air heater outlet to wind box
Air ducting to over fire air nozzles and
113 fuel spreading system and air slides
114 Air to start up burner
115 Bed ash cooler
116 Bed ash cooler air ducting
117 Air ducting expansion joints
118 Air ducting dampers
119 Air ducting supports
From bed ash coolers outlet to air
120 heater inlet gas ducting
121 All gas ducting expansion joints
122 Bed ash coolers
COMBUSTOR SYSTEM
123 CFBC combustor system
PRIMARY PARTICLE SYSTEM
124 U beams
125 U beam supports
SECONDARY PARTICLE COLLECTION
SYSTEM
126 Multicyclone Dust Collector (MDC)
127 MDC - ash recycle system
FLUE GAS SYSTEM
128 Economizer to air heater ducting
Air heater to dust collection
129 equipment ducting
130 Dust collection equipment (Bag Filter)
Bag filter outlet to Induced draft Fan
131 Ducting
ID FAN

Fan along with damper control,


grease lubricated complete with base
frame for fan and motor foundation
bolts/ holding down bolts & coupling
132 hardware
ID Fan inlet damper for control
133 propose
134 ID Fan inlet / outlet isolation dampers
135 ID Fan motor
Boiler Maker Owner
No Description Remark
Scope Scope
136 Variable speed fluid coupling
137 ID Fan to chimney ducting
138 Chimney mating flange and fasteners
139 Chimney with stairs and ladder
140 All gas ducting dampers
141 All ducting support
CASING
142 For combustor
143 For pent house
144 For Economizer
145 For Air heater
HOPPERS
146 For the MDC
147 For the eco / APH
148 Gates below hoppers
ESP
All supporting structures and steel
149 staircase for ESP
Casing, hopper and nozzles including
150 expansion bellows at inlet and outlet
Mineral wool insulation & plain
151 aluminium cladding for the ESP
152 ESP auxiliary control panel
153 ESP rapper panels, TR control panels
154 Monorail for TR sets
155 Rapper panels, TR control panels
156 Control Room
DAMPERS
157 Control dampers along with fans
158 Fan isolation dampers
159 Damper for ducting system
START UP FIRING SYSTEM - OIL
160 Oil unloading system from tankers
161 Main
Main oil
oil storage tankoil tank -
tank to day
162 pumping
163 Day oil tank
Oil piping up to inlet of oil pumping
164 and filtering unit
165 Oil pumping and filtering unit
166 Drive motors for fuel oil pumps
Oil piping from pumping unit to
167 terminal point
168 Oil flow meter
169 Oil flow control station
Oil piping from control station to
170 burners
Boiler Maker Owner
No Description Remark
Scope Scope
ATOMISING AIR
171 Compressor for atomising air
Air piping from compressor unit to
172 terminal point
173 Atomising air flow control station
Atomising air piping from control
174 station to burners
175 LPG
176 LPG cylinders
177 LPG regulator
178 LPG piping from regulator to burners
179 Ignition transformers
180 Burner safety management system
START UP FIRING SYSTEM - GAS
Gas piping up to Boiler with
conditioning system such as knock
out drum and Moisture removal
181 system
Gas pressure reducing and control
182 station
Gas flow control station within
183 terminal point
Gas piping from control station to
184 burner
185 Start up Burner
186 Local start / stop panel
Burner control logics - system
187 description
188 Hardware and software in DCS
FUEL, BED MATERIAL HANDLING
189 Coal crushing and screening plant
190 Coal handling plant at yard
Coal conveying up to bunker inlet
191 including dust extraction system
FUEL STORAGE
Fuel bunker along with supporting
192 structure
193 Bunker / silo level indicator
194 Bunker lining
Outlet chutes for coal up to inlet of
195 drag chain feeder
Volumetric drag chain feeder for fuel
feeding suitable for fuel feeding,
196 sutable for VFD operation
197 VFD for fuel feeders
Drag chain feeder outlet to furnace
198 chutes/ pipe
Boiler Maker Owner
No Description Remark
Scope Scope
BED MATERIAL STORAGE
199 Bed material filling arrangement
200 Bed material bunker with support
Bed material feeding to furnace
201 control arrangement
202 Bed material bunker outlet chutes
LIMESTONE STORAGE
203 Lime stone handling plant at yard
204 Lime stone chrusing screening plant
205 Limestone bunker with support
206 Lime stone feeders
207 Lime stone feeders to furnace chutes
Bed ash and fly ash ahndling system
208 Bed ash coolers below furnace
209 Bed ash handling system
210 Fly ash ahndling system
Conveying pipes and supports for ash
211 conveying pipes
Field instruments for the ash
212 handling system to intermediate
Bed ash hopper
213 hoppers
Vibratory screen below intermediate
214 hopper and buffer hoppers
Bed / fly ash silo along with
215 supporting structure
216 Bag filter for bed ash silo
217 Rotary feeder below bed ash silo
218 Compressor for ash conveying
219 Air reciever for ash conveying air
Ash evacuation / rejects handling
220 downstream of ash silo
CHEMICAL DOSING SYSTEM
221 High pressure dosing system
High pressure dosing piping between
222 skid to boiler steam drum
DM water connection to dosing tank
223 from terminal point
STRUCTURE
224 Boiler structure
225 Boiler operating platform
226 Stairs
227 Hand railling
228 Gratings and chequered plate
229 Duct support
230 Secondary piping support
Boiler Maker Owner
No Description Remark
Scope Scope
Monorail structures for fan & Feed
231 water pumps
232 Monorail for ESP with electrical hoist
Manual hoist for fans - separate for
233 PA Fan, ID Fan
Motorized hoistand
forSA Fanwater
Feed
234 pumps
Boiler top canopy as well as side
sheeting with supports from the
235 boiler top till steam drum level
236 Elevator along with structures
MISCELLANEOUS
237 Soot blower system
Surface preparation for structures /
238 equipment
Shop painting for fabricated
239 component
240 Shop painting equipment
Final painting of unisulated
241 components at site
Touch up paint for shop painted
242 equipment
243 Final Paints
REFRACTORY, INSULATION AND CLADDING
REFRACTORY
244 Refractory for the boiler
245 Refractory holding materials
INSULATION
Insulation for boiler, economizer, air
246 pre heater, piping, ducting
247 Insulation holding materials
248 Cladding for the insulation
INSTRUMENTATION
Field Instrument like pressure gauges,
transmitters, thermocouple,
249 temperature gauges, draft gauge, etc
250 Junction box
251 Control valves
252 Cables up to local junction box
253 Control system for start up burner
Cables from junction boxes to control
254 room for all the field instruments
255 Pneumatic cylinders
256 DCS for the boiler operation
ELECTRICAL
DRIVE MOTORS
257 Motor for PA Fan, SA Fan, ID Fan

Boiler Maker Owner


No Description Remark
Scope Scope
258 Motors for feed water pumps
259 Motors for fuel feeders
260 Motors for LP dosing system
261 Motor for HP dosing system
MOTORIZED VALVES
262 Main
Main stop
stop valve
valve - integral bypass
263 valve
264 Start up vent valve
265 Start up vent valve - isolation
Feed water control valve - inlet
266 isolation valve
267 IBD valve
268 CBD valve
Drain valve before main steam stop
269 valve
Spray valve before main steam stop
270 valve
main control valve and bypass control
271 valve
VARIABLE FREQUENCY DRIVES
272 For fuel feeders
273 For bed material feeders
274 For PA Fans
275 For ID Fans
276 For SA Fans
277 For Feed water pumps
ELECTRICAL - OTHERS
278 LT - MCC
LT power cabling from LT - MCC to
279 drive motors
280 LT control
Cabling cablingVFD
between frompanel
MCCand
to drives
281 drives
282 HT - switch gear
HT power cabling from HT switch
283 gear to drive motors
284 Earthing system - above ground
285 Earthing system - under ground
286 Lighting and lighting system
287 Lighting arrestor
Cable tray routingfor boiler
drawing
288 preparation Drawing Only
Cable trays and cable glands and
supports for the item in scope of
289 Boiler maker
290 Cable gland
291 Local push bottom stations
SERVICE
Transportation from boiler maker
292 vendor work to port of export
Boiler Maker Owner
No Description Remark
Scope Scope
Transportation form port of export to
293 port of import and up to site
Unloading at site, erection,
294 installation and commissioning
Supervision of erection and
295 commissioning
Boiler maker vendor engineer
traveling from vendor place to
296 project site and back
Accomodation facilities / charges for
297 stay neraby of the site
298 Local conveyance
Site office and storage for erection
299 and commissioning
300 Construction power and water
301 Operation and maintenance spares
302 Commissioning spares
303 Foundation bolts for equipment
304 First fill of lubricants
305 Chemicals for alkali boil out
306 Bed material
CIVIL WORK BASIC DETAILS
Foundation materials like bolts, nuts
307 packer plates for boiler
Civil foundation loading data for
308 equipment and system
309 Grouting cement
APPROVALS FROM STATUTORY
AUTHORITIES
Boiler shall be design manufactured
310 as per ASME
Applicable statutory fees to
311 authorities / notified body fee
CHIMNEY
312 Aviation lamps for chimney
313 Chimney inside lining
314 Lighting arrestor
315 CEMS