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JcPT69-c4-6Z-
Factors to be ConsiderE~d
•
In Drilling Optimization
J. L. LUMMUS
Pan America.n Pet'l'ole1t1n Corporation,
Tulsa, Oklahoma
ABSTRACT INTRODUCTION
Extensiye drilling research, particularl~' in the last ten THE DEVELOPMENT OF ROTARY DRILLING can be di,'icled
:,.,ears. has resulted in a better understanding of the effect into four distinct periods - Conception Period, 1900-
of drilling variables and their interactions. The practical
application of this knowledge has kept hole-making costs 1920; Development Period, 1920-1948; Scientific Pe-
at the 1958 le\"el in spite of inflation. Optimized drilling, riml, 1948-1968; and Automation Period, which began
which was first applied on a comprehensive basis in 1967, in 1968. The major accomplishments of the first three
has significantly reduced drilling costs, although it has
:ret to reach its full potentiaL Optimized drilling is defined periods, and a prediction of what lies in the future for
as the "mathematical treatment of the most important the Automation Period, are shown in Table I.
controllable drilling- variables to de\'elop a comprehensive In reviewing these developml~nt periods, the ques-
minimum-cost drilling program". The variables involved
in rotar:,.. drilling are classified as alterable or unalterable tion naturally arises as to the reason fol' the approxim-
and the variables selected for mathematical optimization ate 30-year lapse between the end of the Conception
are herein described. Period and the start of the Scientific Period. There
A more detailed treatment will be gh"en to the most im- are a number of reasons that can be given, but un-
portant yariables optimized-mud, hydraulics, bits, weight doubtedly the most significant one is that major oil-
and rotary speed. Rig selection and data acquisition are
also discussed, as these factors play an important role in field equipment firms, mud service companies and
optimization_ The paper includes data which show that operators did not start appropriating the large
significant reductions in drilling costs haye been obtained amounts of money it takes to do high-quality drilling
when optimized drilling programs were effeetil'ely imple- research until about 1948. 'Vhen we look at the major
mented_ An 'interesting aspect of the data presented 'is
that sal'iogs achieved in "second-round" optimums were accomplishments obtained durinlr the Scientific Period,
significant and, in one case, more than those sa\·jngs the most productive years are found to be from 1958
obtained in "first-round" optimums. This indicates that to 1968. A measure of the impact of the drilling tech-
better data, more eXllerience in applying olltimized dril-
ling principles and developing confidence in the program nology developed during the latter part of the Scien-
are ke:r factors in the successful use of this new drilling tific Period on hole-making costs, as compared to tot.1I
approllch. well costs, can be seen from Figure 1.
Total well costs increased 1·1 per cent from 1958
through 1967, while hole-makin~: costs remained at the
1958 level; i.e., about $4.25/ft. 0l Other costs, such as
completion, logging and casing expendit.ures, increased
J. L. LU.i\11IUS is a research group
supel"Visor in the Research Depart- 21 per cent. If the extensive drilling research effort of
ment of Pan American Petroleum the past 10 years had not been undertaken and had noL
Corporation. A native of Edgemoor, been successfully reduced to pradice in routine drilling
South Carolina, Mr. Lummus grad- operations, it is estimated that a t~'pical 8,000-9,000-
uated from Erskine College in 1942,
where he majored in chemistry and foot hole would cost an additional $3,OO/foot to drill
physics, He worked as a chemist with today. This would amount to a saving of about $500
the DuPont Company until 1944, million for 1967 alone, which is testimony to the facl
when he entered the U,S. Na"y, serv- that the investment in dl"ilIin!f research undertal{en
ing as an officer aboard amphibious
ves£els in the Pacific. bJ' man~r companies has paid off.
::VIr. Lummus joined Pan American in 1946 as a junior Optimized drilling has been one of the most signif-
chemist. In 1949, he was made research c.hemist and has icant accomplishments obtained during the Scientific
since specialized in drilling Jnud and the improvement of Period, but it was not introduced on a comprehensive
drilling techniques, and has co-authored more than twenty
technical papers on drilling- fluids and related subjects. basis until 1967, and therefore will not reach its full
He u£sumed his present title in 1958, potential for several years. It is very important to reol·
THE PAPER \VAS PRESENTED: at the 20th Annual ize that optimized drilling would not be possible today
Technical }[eeting of The Petroleum Society of elM, without the hard work of numerous researchers who
Edmonton, May, 1969. ha,·e spent considerable time studying the effects of
drilling variables and how they relate to each other.
~-
tionships to drill faster and to properly wear out the >-
bit_ "'
0
~
Hydmulics
;3
Opti1ml1l~ hydraulics is the p1"oper balance of the = 70
hydraulic elements that 'Will adequately clean the bit
and borehole 'with minimum hOTsepowe1'. The elements 65
I 2 J 4 5 6
are: flow rate, which sets annular velocity and pres-
sure losses in the system; pump pressure, which sets SOLI OS CONTENT, VOLUME '"
jet velocity through the nozzles; the flov·... rate - pump Figw'c 5.-EUcct 0; Solids Dispersion on Drilling Rate.
horsepower relationship, which sets h,)rdraulic horse- ,,~, "
:;:4lJ from studying the list of informat ion needed that com-
« plete information on bit wear from control wells is an
~JO absolute necessit~r in planning a comprehensive bit
~ 1/2 x 114 CUTTING IN 12-114" HOLE
;OlD ANNULAR VELOCITY, 90 FTlMIN selection program. The present AAODC-API Bit
[;:
:> Grading Code(~) is good as far as it goes. but it is not
u
10 definitive enough fat comprehensive planning of an
0 optimum drilling program. The present code could be
0 3 4 j2 6 7 8
YI ELO VALUE. lBIlOO FT, 2
FigHl-e i.-Effect of Yield ralue on Cuttings Carrying
Capacity. T.\RLE V
:j
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