S P E C I F I C A T I O N S

Soundproof Diesel Engine-Driven

AC Generator

M O D E L : D C A - 2 0 S P K II

FOR REFERENCE

Co.,Ltd.
Head Offie

4-2-2 Kamitakada, Nakano-ku, Tokyo, Japan 164-0002

Tel 03-32233-1111 Fax 03-5380-7171

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1. APPLICATION

1. 1 This specfication covers the water-colled, diesel engine-driven AC

generator model DCA-20SPK II (hereafter referred to as generating set).

1.2 This generating set shall be designed, manufactured and tested in

accordance with the latest standards of of JIS, JEC and JEM.
JIS: Japanese Industrial Standard
JEC: Standard of the Japanese Electrtechnical Committe
JEM: The Standard of the Japan Electrical Manufacture’s Association
other matters which are not specifically mentioned in the above standards
shall be subject to Denyo Co.,Ltd.’s production regulations.

2. GENERAL

2.1 Materials and Workmanship

The materials used in the manufacture ofthis equipment shall be of the
high quality, an shall be free from defects and imperfections.
All materials and apparatus not manufactured by Denyo Co., Ltd. shall be
the products of wel;-known manufacturers. The workmanship shall be of the
high grade and in accordance with the most efficient, up-to-date
procedures.

2. 2 Change
Minor changes after the final design may be made by Denyo Co., Ltd.
without prior notice to the purchaser. In case of major changes or
additional equipment which may result in an increase or decrease of
equipment’s cost, such modifications shall be made in writing and agreed to
by both parties prior to production and shall constitute an amendment
to these specifications.

2. 3 Tests and Inspections

Rout tests and ispections shall be final in our factory.
if any tests and ispections beyond the scope of Denyo’sstandard
commercial procedures are required by the purchser, charges for such
inspections or testsshall be added to our estimate. Conditions of any such
tests and inspections shall be mutually agreed upon between both parties.

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3. STRUCTURE

The generating set prossesses a solid structure, and is comprised of a water-cooled

diesel engine and a generator, which are directly coupled on a common base.
A coupling housing is employed to connect the generator to the engine.
Firm couplingof the engine and generator is ensured by tight connection of
the housing exterior. The rotating section of the generator is directly coupled
to the flywheel of the engine with a flexible coupling plates made of laminated
thin steel.
The generator is of single bearing construction.
The standard generator is of the brushless thpe.
Aheavy gauge steel bonnet and side door completely cover the engine,
generator and accessories, protecting the unit from effects of weathe or
possible handling damages at the construction site.
A lifting hook is attached to the common base, and it extends to the balance
point throug the bonnet top.

4. S P E C I F I C A T I O N S A N D P E R F O M A N C E

4.1 Ambient Conditions

This generating set should meet the following conditions:

(1) Ambient temperature :-5‫ ﹾ‬C or higher, 40‫ ﹾ‬C or lower

(2) Altitude : up to 500m above sea level
(3) Relative humidity : 85% or lower
(4) Place of installation : outdoor

-Note- Generator rated output is in accordance with JIS standard ambient conditions
JIS standard ambient conditions
(A) Ambient temperature : 25 ‫ ﹾ‬C
(B) Atmospheric pressure : 750 mmHg (100kPa)
(C) Relatice humidity : 31%

4.2 Dimensions and Weight

Lenth : 1550mm
Witdh : 650mm
Height : 900mm
Dry Weight : 579kg

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4.3 AC Generator

Generator Model : DF-0220K

Generator Type : Rotating-field, protection type
synchronous generator
Excitation : Brushless type (with AVR)
Contiuous Rating : 20 kVA
Voltage : 220 V
Current : 52.4 A
Frequency : 60 Hz
No. of Poles : 4
Winding Connection : Star
Speed : 1800 min-1
Power Factor : 0.8 (lagging)
Rating : 3 (4 wires)
Phase : Class F
Insulation System : Self-ventilation

-NOTE-
Continuous Duty Rating: The generating set is designed for continuous
operation under normal load condition with an overload
capacity (105% of rating capacity ) up to the standby
rating for intermittent periods.
Continuous duty rating is in accordance with JIS
standard ambient conditions.

4.4 Engine

Maker and Model : KUBOTA V2203

Type : Vertical, water-cooled, 4-cycle, Diesel Engine
Rated Output : 18.8 kW, 1800 min-1
No. cylinders : 4
Bore X Stroke : 87mm X 92.4 mm
Piston Displacement : 2.197L
Direction of Rotation : Clockwise (When viewed from the fan side)
Governor : Mechanical all speed governor
Cooling System : Water cooling by radiator with fan
Lubricating System : Gear pump
Starting Motor : Electric Start (12V - 1.4 kW)
Charging Generator : 12 V- 360 W
Battery : 65D31R (12 V - 70Ah)
Fuel : Diesel fuel (ASTM No.2 or equivalent)
Lubricating Oil : API service class, SD class or higher.

-NOTE- “Rated Output” is in accordance with JIS standard

ambient conditions.

4.5 Capacity

Cooling water capacity : approx 6.2 L

Lube oil Capacity : approx 7.6 L
Fuel tank capacity : approx 62 L

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5. PERFORMANCE

5.1 AC Voltage Regulation

The AC voltage regulation from no load to full rated load under a rated power factor
shall notexceed 1.5% of the rated voltage.

5.2 Speed Regulation

The speed regulation from no load torated load under a rated power factor shall be within
5% of rated speed.

5.3 Sound Level

The average sound level shall not exceed 65 dB(A) at 7 meters from the machine.

5.4 Limits of Temperature

Limits of temperaturerise of the generator shall be in accordance with relevant Japanese

Standards, based on ambient temperature not exceeding40‫ ﹾ‬C, and shall not exceed the
follo�wing:

Armature windings 85‫ﹾ‬C (insulation class F)

Field windings 85‫ﹾ‬C (insulation class F)
Bearing 40‫ﹾ‬C

-NOTE- Method of measuring temperaturesrise is thermometer method.

5.5 Dielectric Strength Test

The strength of the windings of the generator and control box shall meet the
specifications of the high voltage test according to Japanese standards:

Armature windings - Grounding AC 1760V (one minute)

Field windings - Grounding AC 1760V (one minute)
Control box - Grounding AC 1500V (one minute)

-NOTE-
Thedielectric strength test of semi-conductive parts such as diode will be carried out
without disconnecting the terminals.

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6. INSTRUMENTATION ON THE CONTROL PANEL

6.1 for AC Power

(AC Circuit Breaker (Molded case circuit breaker 1 pc.
Frequency Meter 1 pc.
AC Ammeter 1 pc.
AC Voltmeter 1 pc.
Voltage Regulatior 1 pc.

6.2 for Engine

Starter Switch 1 pc.
Hour Meter 1 pc.
Throttle lever 1 pc.
Fuel Meter 1 pc.
WarningLamp Unit 1 set
(oilpress / water temp / charging / preheat)

6.3 Outpit Terminals

3-Phase outout terminal (3-phase,4wire) 1 set.
1-Phase output receptacle (Option) 2 pcs

7. SAFETY CONTROLS

The generating set shall be equipped with automatic safety controls which will automatic
safety controls which will shut down the engine in the ovent of any abnormal condition such
as:
(A) Low lubricating oil pressure
(B) High jacket water temprature.
(C) Battery charging failure
(D) Overcurrent of generator

In the event of (D), a circuit breakerwill trip automatically, but the engine
keeps running.

8. ATTACHMENT

Instruction Manual 1 vol.

Parts List 1 vol.

9. COATING

The generatingset and the engine shall be the manufacturer’s standard colors.
(Munsell No. 7.5 BG 5 / 10, No. N-1)

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