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C

CHA Zeolite Membrane Knudsen mechanism (Kalipcilar et al. 2002).


The high-silica CHA zeolite membrane also
Tsuneji Sano exhibits excellent dehydration performance for
Department of Applied Chemistry, Hiroshima water/alcohol mixtures (Hasegawa et al. 2010).
University, Graduate School of Engineering, As the high-silica CHA zeolite has only been
Higashi-Hiroshima, Japan synthesized using expensive N,N,N-trimethyl-1-
adamantammonium cation (TMAda+) as a
structure-directing agent (SDA). Very recently,
Zeolites are a class of crystalline aluminosilicates success was achieved in synthesizing high-silica
with highly regular and open microporous struc- CHA zeolites with Si/Al ratios of 5–21 from FAU
tures. More than 200 types of zeolite frameworks zeolite using the benzyltrimethylammonium cat-
have been identified by the Structure Commis- ion (BTMA+) instead of the expensive TMAda+.
sion of the International Zeolite Association. The high-silica CHA zeolite synthesized by the
Zeolite membranes combine the great advantages interzeolite conversion of FAU zeolite has supe-
of inorganic membranes, such as temperature rior acid stability (structural and compositional
stability and resistance against solvents, with the stabilities) as compared to the CHA zeolite syn-
molecular sieving effect. thesized using TMAda+ (Yamanaka et al. 2012).
Zeolite chabazite (CHA, where the three char- Polycrystalline high-silica CHA zeolite mem-
acters indicate the framework type) with Si/Al branes can be formed by the secondary growth of
ratios of 2 ~ 3 is known to possess a three- seed crystals on the outer surface of porous sup-
dimensional pore system with large ellipsoidal ports such as a porous a-alumina tube. Seed crys-
cages (6.7  10 Å) that are accessible via eight- tals are applied to the outer surface of the support
membered ring windows (3.8  3.8 Å). Figure 1 tube by rubbing in order to implant the seed
shows the framework structure of CHA zeolite crystals for nucleation. The secondary growth
(IZA web. 2013). High-silica CHA (Si/Al ratio solution with a chemical composition of
> 5) has attracted great interest owing to its ther- SiO2:0.03Al2O3:0.2BTMA:0.1NaCl:10H2O is
mal and acid stabilities, and hence, application of prepared from the dealuminated FAU,
this material to membrane has been widely inves- BTMAOH, NaCl, and distilled water. Thereafter,
tigated. The high-silica CHA zeolite membrane a hydrothermal reaction is carried out at 130  C
can separate light-gas mixtures of CO/N2, CO2/ for 7 days using a Teflon ®-lined autoclave. After
CH4, H2/CH4, and H2/n-C4H10 with notably cooling the autoclave, the support tube is recov-
higher selectivity than that allowed by the ered, washed with distilled water, and dried

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1-1
2 CHA Zeolite Membrane

overnight in air at room temperature. Finally, the solution (50/50 wt%) is used as the feed at
support tube is calcined at 550  C for 20 h. 75  C. The compositions of the feed and
Figure 2 shows scanning electron micrographs the permeate are determined by FID-gas chroma-
(SEM) of the surface and cross section of the tography (5MS capillary column). The perme-
CHA membrane on the a-alumina support ation flux and separation factor, a(H2O/
(Yamanaka et al. 2012). The high-silica CH3COOH), are calculated from the following
CHA-type zeolite membrane prepared on the equations:
a-alumina tube is connected with the stainless
steel tube using heat shrink tubing, and the tube Flux ðkg=m2 hÞ ¼
is subsequently set in the conventional batch-type
ðweight of permeate, kgÞ
pervaporation apparatus. An acetic acid aqueous
ðmembrane area, m2 Þ  ðpermeation time, hÞ
(1)

Separation factor aðH2 O=CH3 COOHÞ


½CH2 O =CCH3 COOH Permeate
¼ (2)
½CH2 O =CCH3 COOH Feed

where the CCH3 COOH and CH2 O are the weight


fractions of acetic acid and water, respectively.
The permeate flux and separation factor,
a(H2O/CH3COOH), are 7.9 kg/m2 h and ca.
2500, respectively, and the membrane perfor-
mance is identical to that of commercially
available NaLTA zeolite membranes used for
the dehydration of alcohol solution (Sato
et al. 2008). The long-range time courses of
both the separation factor and the flux are listed

CHA Zeolite Membrane, Fig. 1 Framework structure


of CHA zeolite (IZA web. 2013)

CHA Zeolite Membrane, a b


Fig. 2 SEM images of (a)
outer surface and (b) cross
section of CHA zeolite
membrane (Reproduced
from Yamanaka
et al. (2012) with the CHA
permission of Elsevier)

Al2O3 support

5 µm 5 µm
CHA Zeolite Membrane 3

CHA Zeolite Membrane, Table 1 Time course of References


CHA-type zeolite membrane performance for dehydration
of 50 wt% acetic acid aqueous solution at 75  C Hasegawa Y, Abe C, Nishioka M, Sato K, Nagase T,
(Reproduced from Yamanaka et al. (2012) with the per- Hanaoka T (2010) Formation of high flux CHA-type
mission of Elsevier) zeolite membranes and their application to the dehy-
Permeation dration of alcohol solutions. J Membr Sci 363:318–324
time/h a(H2O/CH3COOH) Flux/kg/m2 h International Zeolite Association Web site (2013) http://
1 2500 7.96 www.iza-online.org/
Kalipcilar H, Bowen TC, Noble RD, Falconer JL
22 2480 7.88 (2002) Synthesis and separation performance of
77 2500 7.91 SSZ-13 zeolite membranes on tubular supports.
125 2380 7.80 Chem Mater 14:3458–3464
170 2480 7.80 Sato K, Sugimoto K, Nakane T (2008) Preparation of
higher flux NaA zeolite membrane on asymmetric
porous support and permeation behavior at higher
temperatures up to 145  C in vapor permeation.
J Membr Sci 307:181–195
in Table 1 (Yamanaka et al. 2012). The CHA Yamanaka N, Itakura M, Kiyozumi Y, Ide Y, Sadakane M,
membrane prepared by the interzeolite conver- Sano T (2012) Acid stability evaluation of CHA-type
zeolites synthesized by interzeolite conversion of
sion of FAU zeolites has high potential for use in FAU-type zeolite and their membrane application for
the separation of water from acidic organic sol- dehydration of acetic acid aqueous solution. Micropo-
vents and is not limited to acetic acid. rous Mesoporous Mater 158:141–147
A

Aerobic Membrane Bioreactor growth and respiration (organic carbon reduced


to carbon dioxide). Ammonia is removed through
A. Achilli1 and R. W. Holloway2 ammonia oxidation (nitrification). Nitrification is
1
Environmental Resources Engineering a microbially mitigated reduction process that
Department, Humboldt State University, Arcata, occurs in an aquatic environment that contains
CA, USA moderate to high concentrations of ammonia and
2
Department of Civil and Environmental dissolved oxygen and low concentrations of
Engineering, Colorado School of Mines, Golden, organic carbon.
CO, USA In submerged MBRs (Fig. 1), microporous
(microfiltration (MF) or ultrafiltration
(UF) (▶ Ultrafiltration)) membranes are
Synonyms immersed in a bioreactor, and water is filtered
(▶ Permeate) through the membranes using vac-
Cross-flow membrane bioreactor; Membrane uum; suspended solids are retained in the system;
bioreactor; Microfiltration membrane bioreactor; and high levels of treatment (including nutrient
Submerged membrane bioreactor; Ultrafiltration removal) can be achieved (Judd 2006). The MBR
membrane bioreactor replaces the two-stage conventional activated
sludge process (biotreatment and clarification)
with a single, integrated process (▶ Wastewater
Introduction Treatment in Membrane Bioreactors). The
advantages of MBRs over conventional treatment
Aerobic membrane bioreactors (MBRs) are one have been thoroughly reviewed (Stephenson
of the leading technologies to achieve sustain- et al. 2000), and they include product consis-
ability in wastewater treatment through reuse, tency, reduced footprint, reduced sludge produc-
decentralization, and low energy consumption tion, and nearly complete suspended solid
(Fane and Fane 2005; Fawehinmi et al. 2005). separation from the effluent. Additionally, MBR
In aerobic MBRs, aerated activated sludge is effluent may be suitable for use as irrigation
coupled with membrane process to remove water, as process water, or as a pretreatment for
dissolved contaminants (carbon and ammonia) potable reuse applications (▶ Membrane Biore-
and separate solids from the treated municipal actors for Reuse; ▶ Potable Water Production)
or industrial wastewater. Carbon is removed by (Lawrence et al. 2002).
microorganisms that metabolize the carbon in the However, the establishment of membrane bio-
presence of dissolved oxygen for microbial reactor technology (▶ Anaerobic Membrane
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_7-1
2 Aerobic Membrane Bioreactor

Aerobic Membrane Membrane


Bioreactor, Cassette
Fig. 1 Schematic Membrane Activated
representation of a Channels Sludge
submerged aerobic MBR
system

Product
Water

Membranes

Bioreactor; ▶ Attached Growth Membrane Bio- Operation


reactor; ▶ Membrane Bioreactors (MBR) for
Plants; ▶ Submerged Membrane Bioreactor) has In order to operate conventional MBRs at con-
been slower than expected because decision- stant flux, physical membrane-cleaning tech-
makers view MBRs as high risk and costly com- niques are utilized; they include air scouring,
pared to conventional technology (Judd 2006). backwashing, relaxation, or a combination of
To date, MBRs have been used to treat municipal the three, depending on the membrane configura-
and industrial wastewater where water reuse is tion (hollow fibers, flat sheet, or tubular). Air
desired, a small footprint is required, or stringent scouring is required for submerged MBR config-
discharge standards exist (Kang et al. 2007; Yang urations to gas lift fresh sludge through the mem-
et al. 2006). brane bundle or cassette and to scour solids from
the membrane surface. During backwashing, per-
meate is pumped in the opposite direction
through the membrane, effectively removing
Current Limitations
most of the reversible fouling (▶ Backwashing).
The efficiency of backwashing has been studied
One of the major limitations to widespread appli-
in detail, and the key parameters have been found
cation of MBR technologies is to control mem-
to be frequency, duration, and intensity
brane fouling with modest energy and chemical
(▶ Backwashing Frequency) (Bouhabila
input (▶ Irreversible Fouling; ▶ Reversible Foul-
et al. 2001; Psoch and Schiewer 2005, 2006).
ing) (Le-Clech et al. 2006). Membrane fouling
During membrane relaxation, permeate suction
(▶ Biological Fouling; ▶ Cake Layer; ▶ Inor-
is stopped, and the back transport of foulants is
ganic Scaling) has been investigated from various
naturally enhanced as reversibly attached
perspectives, including the causes, characteris-
foulants diffuse away from the membrane
tics, and mechanisms of fouling and methods, to
surface.
prevent or reduce membrane fouling (Achilli
Membrane backwashing and relaxation are
et al. 2011; Judd 2005; Le-Clech et al. 2006;
regularly used for tubular and hollow fiber mem-
Meng et al. 2009; Wang and Wu 2009). Fouling
branes to control fouling (Bouhabila et al. 2001;
markedly affects membrane cleaning (Membrane
Hong et al. 2002; Psoch and Schiewer 2005,
cleaning, 369690) and replacement intervals, sys-
2006; Smith et al. 2005). This is not the case for
tem productivity, and membrane integrity; all of
flat-sheet membranes that cannot be backwashed
which are factors that affect energy requirements
due to their inability to withstand pressure in the
and costs (Judd 2006; Le-Clech et al. 2006).
opposite direction of the operating flow; for this
Aerobic Membrane Bioreactor 3

reason, relaxation is used to control the fouling of microbial products (SMP) and bio-fouling in anaero-
these membranes (Le-Clech et al. 2006). Regard- bic membrane bioreactors. In: IWA specialized con-
ference on water environment
less of the membrane configuration, chemicals Hong SP, Bae TH, Tak TM, Hong S, Randall A (2002)
must be used at regular intervals to enhance phys- Fouling control in activated sludge submerged hollow
ical cleaning (Le-Clech et al. 2005). fiber membrane bioreactors. Desalination
143:219–228
Judd S (2005) Fouling control in submerged membrane
bioreactors. Water Sci Technol 51(6–7):27–34
Cross-References Judd S (2006) The MBR book: principles and applications
of membrane bioreactors in water and wastewater
▶ Anaerobic Membrane Bioreactor treatment. Elsevier Science, Oxford
Kang Y-T, Cho Y-H, Chung E-H (2007) Development of
▶ Attached Growth Membrane Bioreactor the wastewater reclamation and reusing system with a
▶ Backwashing submerged membrane bioreactor combined
▶ Backwashing Frequency bio-filtration. Desalination 202:68–76
▶ Biological Fouling Lawrence P, Adham S, Barro L (2002) Ensuring water
re-use projects succeed – institutional and technical
▶ Cake Layer issues for treated wastewater re-use. Desalination
▶ Inorganic Scaling 152:291–298
▶ Irreversible Fouling Le-Clech P, Fane A, Leslie G, Childress A (2005) MBR
▶ Membrane Bioreactor for Reuse focus: the operators’ perspective. Filtr Sep
42(5):20–23
▶ Membrane Bioreactor (MBR) Plants Le-Clech P, Chen V, Fane TAG (2006) Fouling in mem-
▶ Membrane Cleaning brane bioreactors used in wastewater treatment.
▶ Permeate J Membr Sci 284:17–53
▶ Potable Water Production Meng FG, Chae SR, Drews A, Kraume M, Shin HS, Yang
FL (2009) Recent advances in membrane bioreactors
▶ Reversible Fouling (MBRs): membrane fouling and membrane material.
▶ Submerged Membrane Bioreactor Water Res 43(6):1489–1512
▶ Ultrafiltration Psoch C, Schiewer S (2005) Critical flux aspect of air
▶ Wastewater Treatment in Membrane sparging and backflushing on membrane bioreactors.
Desalination 175:61–71
Bioreactors Psoch C, Schiewer S (2006) Resistance analysis for
enhanced wastewater membrane filtration. J Membr
Sci 280:284–297
References Smith PJ, Vigneswaran S, Ngo HH, Ben-Aim R, Nguyen H
(2005) Design of a generic control system for
optimising back flush durations in a submerged
Achilli A, Marchand EA, Childress AE membrane hybrid reactor. J Membr Sci 255:99–106
(2011) A performance evaluation of three membrane Stephenson T, Judd S, Jefferson B, Brindle K (2000)
bioreactor systems: aerobic, anaerobic, and attached- Membrane bioreactors for wastewater treatment.
growth. Water Sci Technol 63:2999–3005 IWA Publishing, London
Bouhabila EH, Ben-Aim R, Buisson H (2001) Fouling Wang ZW, Wu ZC (2009) A review of membrane fouling
characterisation in membrane bioreactors. Sep Purif in MBRs: characteristics and role of sludge cake
Technol 22–23:123–132 formed on membrane surfaces. Sep Sci Technol
Fane AG, Fane SA (2005) The role of membrane technol- 44(15):3571–3596
ogy in sustainable decentralized wastewater systems. Yang W, Cicek N, Ilg J (2006) State of the art of mem-
Water Sci Technol 51(10):317–325 brane bioreactors: worldwide research and commer-
Fawehinmi F, Lens P, Stephenson T, Rogalla F, Jefferson cial applications in north America. J Membr Sci
B (2005) The influence of operating conditions on 270:201–211
extracellular polymeric substances (EPS), soluble
A

Affinity Membranes importance. Indeed, affinity membranes combine


the specificity of affinity adsorption (of the com-
Francesca Militano and Lidietta Giorno mon affinity resins) with the high productivity
Institute on Membrane Technology, National associated with filtration membranes. They pro-
Research Council of Italy, ITM-CNR, National vide low pressure separation systems without
Research Council of Italy, Rende (CS), Calabria, diffusional limitation, as the mass transfer is
Italy mainly governed by convection (Klein 2000).
Microporous membranes, both in flat sheet and
hollow fiber configuration, coupled with biologi-
Introduction cal or biomimetic ligands have been used as
affinity membrane chromatography supports
Affinity separation methods rely on a “molecular (Zou et al. 2001).
recognition” phenomenon between species.
A molecule, known as the ligand, is permanently
bounded onto an inert matrix and specifically
Affinity Membrane Preparation
recognizes the molecule of interest, known as
the ligate, that can be separated. The ligand can
The realization of affinity membranes usually
be a naturally occurring molecule, an engineered
involves three steps: (1) preparation of the basic
macromolecule, or a synthetic molecule linked to
membrane, (2) activation (functionalization) of
the matrix by covalent coupling. The ligand-
the basic membrane, and (3) coupling of affinity
ligate interaction is selective and reversible,
ligands to the activated membrane.
enabling the separation and fine purification of
biological substances such as proteins, peptides,
and nucleic acids on the basis of its individual Membrane Material
chemical structure or biological function (Wilson The membrane materials should possess some
and Poole 2009). characteristics: (i) hydrophilicity to minimize
Among the separation techniques based on the the nonspecific adsorption of bioactive species,
affinity method, affinity chromatography is the (ii) chemical and physical stability under harsh
most widely used. Due to the limitation associ- conditions used during ligand coupling and
ated to the traditional affinity chromatography ligand-ligate complex formation, (iii) large sur-
with porous bead-packed columns (i.e., limited face area relative to membrane volume,
flow rate by pore diffusion), the membrane-based (iv) biocompatibility when the membrane is
separation technique is gaining an increasing used for blood treatment, and (v) presence of
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_8-1
2 Affinity Membranes

Affinity Membranes, Table 1 Some commonly used activation agents for affinity membrane preparation
Activation agent Structure Functional groups of the basic membrane
Cyanogen bromide –OH
N C Br
Carbonyldiimidazole –OH, –NH2
O

N N
N N

2-Amino-4,6-trichloro-s-triazine –OH
Cl

N N

Cl N NH2
Glutaraldehyde –OH, –SH, –NH2
O O
Divinyl sulfone –OH, –SH
O CH2
S
H2C O
Epichlorohydrin –OH, NH2
O
Cl

functional groups required for the coupling of the biocompatibility. Like cellulose, it contains
ligands (such as –OH, –NH, –SH, –COOH). hydroxyl groups that can be easily activated.
The commercially available materials used for Polyamide and nylon have been also used for
affinity membrane preparation include organic the preparation of affinity membranes, thanks to
(natural or synthetic polymer), inorganic, and their good mechanical and chemical stability.
composite materials. Nylon membranes have a low concentration of
Among the first materials used for affinity amino groups to serve as functional groups for
membrane preparation, cellulose and its deriva- ligand coupling. Also, due to the hydrophobic
tives (regenerated cellulose, cellulose acetate) surface, the membrane presents a high
were the most common. These present a hydro- nonspecific adsorption of biomolecules during
philic and biocompatible surface, low affinity separation process. Therefore, the hydro-
nonspecific adsorption, and abundant reactive lysis of the membrane is generally performed to
hydroxyl groups that can be easily activated by increase the density of reactive groups and to
different strategies for the ligand coupling. To prevent electrostatic interaction with proteins.
improve the density of functional groups and To overcome these problems, composite nylon
increase the mechanical strength, composite cel- membranes have been also prepared.
lulose membranes have been also prepared by Other materials that have been used for affin-
chemical grafting with acrylic polymers. ity membranes are poly(methyl methacrylate),
Another suitable membrane material is poly- polysulfone and its derivative, polycaprolactam,
vinyl alcohol, thanks to its hydrophilicity and polyvinylidene difluoride, poly(ether-urethane-
urea), and inorganic materials such as glass.
Affinity Membranes 3

Affinity Membranes, Table 2 Some examples of the use of affinity membranes for isolation and purification of
biomolecules
Membrane Ligand Ligate Application
Cellulose and regenerated Cibacron Blue F3GA Alkaline phosphatase Purification
cellulose Protein A/G IgG Purification
Histidine Endotoxin Removal of
endotoxin
Poly(ethylene-co-vinyl Histidine IgG Purification
alcohol)
Nylon Cibacron Blue Glucose-6-phosphate Purification
dehydrogenase
Protein G IgG Purification
Histidine Endotoxin Removal of
endotoxin
Polyvinylidene difluoride Protein A IgG Purification
(PVDF)
Polysulfone (PS) Trypsin Trypsin inhibitor Purification
Iminodiacetic acid Histidine/tryptophan Purification
(IDA)
Glass IDA-Cu2+ Lysozyme, cytochrome c, Purification
ribonuclease A

Membrane Activation and Ligand Coupling specificity for only one complementary
If the basic membrane does not possess the func- biomolecule.
tional groups for ligand coupling, it can be Because of their selectivity, biomolecules
activated. have been the most widely used affinity ligands
In Table 1 are reported the commonly used on affinity membrane separation technology. One
activation agents with respect to the functional of the most common applications is the use of
groups present on the basic membrane. immobilized monoclonal antibodies for
The coupling of the ligand directly on the immunoaffinity separation. Another important
activated membranes may result in low binding example is membranes with covalently coupled
specificity due to the low steric availability protein A or protein G for immunoglobulin puri-
(in particular when the ligand is a small mole- fication from plasma, serum, or cell culture
cule). This problem is generally overcome by the supernatants.
introduction of a spacer molecule to the mem- Although the biospecific ligands possess high
brane prior to attaching the ligand, improving the specificity for proteins, they have some limitation
ligand accessibility for the molecule to be sepa- for large-scale application due to their poor sta-
rated. Spacer arms are bifunctional molecules bility and high price.
able to react with both the membrane and ligand. The alternative approach to biospecific
ligands involves the use of pseudo-biospecific
ligands. These are usually molecules with higher
chemical and physical stability than biomole-
Affinity Ligands
cules. Pseudo-biospecific ligands can be distin-
guished by biological (amino acids, specially
Affinity ligands can be classified into biospecific
histidine, lysine, tryptophan) or non-biological
and pseudo-biospecific ligands (Klein 1991).
molecules (dyes, chelated metal ions).
Biospecific ligands are biomolecules such as anti-
The working principle of pseudo-biospecific
bodies, antigens, and proteins A and G that show
ligands relies on the complementarity of
4 Affinity Membranes

structural features of ligand and ligate rather than Applications of Affinity Membranes
on a biological function. Immobilized dyes have
been found to act as affinity ligands for a wide Affinity membranes are used for several different
variety of biological molecules. For example, applications such as purification of biomolecules,
triazine-linked dyes have been used to mimic removal of unwanted substances from biological
coenzymes that bind a number of dehydroge- fluids, and also small-scale analytical
nases, hexokinases, and alkaline phosphatases; separations.
the reactive triazine groups can be linked to any The most common application is the separa-
matrix containing hydroxyl groups by mixing the tion and purification of biomolecules and espe-
two together. Cibacron Blue F3GA (a textile dye) cially proteins for large-scale production.
has been employed as ligand in affinity mem- In Table 2 are reported some typical examples
branes for the purification of over 80 enzymes of their use for the separation and purification of
and proteins. biomolecules.
Another important example of pseudo-
biospecific affinity ligands is chelated metal
ions used for the purification of histidine-tagged
References
fusion proteins.
Klein E (ed) (1991) Affinity membranes: their chemistry
and performance in adsorptive separation processes.
Molecular Imprinted Membranes Wiley, New York
Klein E (2000) Affinity membranes: a 10-year review.
J Membr Sci 179:1–27
A different approach for the preparation of affin- Wilson ID, Poole CF (2009) Handbook of methods and
ity membranes is the use of molecularly instrumentation in separation science,
imprinted polymeric materials. These are pro- vol 1. Academic, Boston
duced by entrapping a template molecule (the Zou H, Luo Q, Zhou D (2001) Affinity membrane chro-
matography for the analysis and purification of pro-
molecule to be separated) in a polymer matrix teins. J Biochem Biophys Methods 49:199–240
during polymerization and subsequent extraction.
In this way, binding sites are introduced in the
polymer that are complementary in shape and
functionality to the target molecule.
A

Air Dehydration by Membrane Dp ¼ xF  pF  xS  pP > 0


Technology x P  pP
xF >
pF
Wei Liu
Energy and Environmental Technology, Pacific Low molar fraction of moisture in sweep gas
Northwest National Laboratory, Richland, WA, (xP), low permeate pressure (pP), and high feed
USA pressure (pF) favor for deep dehumidification,
i.e., allowing low moisture content in feed air
(xF).
Synonym If no sweep gas is used, the permeate pressure
has to be decreased by vacuum to obtain a posi-
Membrane air dehydration tive partial pressure gradient of water vapor
across the membrane:
Air dehydration refers to removal of moisture
from humid air and is also termed as air dehu-
pP < x F  pF
midification and air drying. Due to the ubiquitous
presence of moisture in air, air dehydration rep- Membrane dehydration is commonly used in
resents one of the largest membrane applications. industries for removal of moisture from pressur-
Air dehydration through a membrane is essen- ized air. In these applications, ambient air at
tially a vapor-phase separation process (Fig. 1), atmospheric pressure is often used as sweep gas.
which can be carried out in two ways. In one way, Though moisture content (such as molar fraction)
moisture in the feed air diffuses across the mem- in the sweep air may be the same as in the process
brane and is swept out of the membrane unit with air, a significant partial pressure gradient of water
a sweep gas stream (Fig. 1a). In another way, the vapor can be managed due to high pressures in
permeated moisture is pulled away from the the process air. For example, hollow fiber mem-
membrane unit by vacuum (Fig. 1b). branes are used for drying of the air pressurized to
In the sweeping process, degree of air dehu- about 10 bar (Morgan et al. 1996). Air-sweep
midification will be limited by moisture content dehumidification can also be found in some lab-
in the sweep gas and operation pressures, as oratory membrane devices, such as Nafion mem-
explained by the following equations: brane tubes for moisture exchange (Ye and
LeVan 2003).

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_11-1
2 Air Dehydration by Membrane Technology

Air Dehydration by Membrane Technology, Fig. 1 Removal of moisture from humid air through a membrane

WATER
VAPOR

LOW
HUMID
HUMIDITY
AIR
DEHUMIDIFICATION AIR
1 UNIT

2 3 CONDENSER 4
“COMPRESSOR”

5 NON-CONDENSABLE
VACUUM
PUMP GAS

LIQUID LIQUID
RESERVOIR PUMP
LIQUID

Air Dehydration by Membrane Technology, Fig. 2 Process flow diagram of a membrane dehumidification system

When humid air is at low or atmospheric pres- into environment. The condensed water is col-
sures, using ambient air as a sweep stream is no lected in a reservoir. Water in the reservoir may
longer practical, and pulling vacuum in the per- be discharged using a liquid pump, while residual
meate side becomes necessary. In this case, sev- air – noncondensable gas – is discharged into
eral other pieces of equipment in addition to the environment using a secondary vacuum pump.
membrane separator are required to make an
integrated dehumidification system (Fig. 2).
Such a membrane dehumidifier has been recently References
proposed and is still under development (Xing
et al. 2013). An array of membrane units can be Morgan WH, Bleikamp LK, Kalthod DG (1996) Hollow
fiber membrane dryer with internal sweep, US patent
assembled together that the permeate sides of all
no. 5,525,143
the membrane units are connected to one com- Xing R, Rao Y, TeGrotenhuis W, Canfield N, Zheng F,
mon vacuum line. The vacuum is generated by Winiarski DW, Liu W (2013) Advanced thin zeolite/
the use of a vacuum pump or gas compressor. The metal flat sheet membrane for energy efficient air
dehumidification and conditioning. Chem Eng Sci
permeated moisture is compressed to a pressure
104:596–609
above water dew point at environmental temper- Ye X, LeVan MD (2003) Water transport properties of
ature so that water vapor is condensed into liquid- Nafion membranes: part I. Single-tube membrane
phase water by rejecting heat of condensation module for air drying. J Membr Sci 221:147–161
A

Air Enrichment, by Polymeric are dried in 40  C for at least 2 days and then are
Magnetic Membranes stored in an exsiccator under the vacuum condi-
tions (p = 3 mmHg). Collection of permeation
Anna Strzelewicz quantities both for individual gases (O2, N2) and
Faculty of Chemistry, Silesian University of for their mixture (air 21 %O2/79 % N2) is mea-
Technology, Gliwice, Poland sured in experimental setup (Fig. 1).
The measurements are carried out in room
temperature for membranes with dispersed mag-
The idea of using magnetic membranes for netic powder before and after magnetization in a
enrichment of air by oxygen is based on the field magnet with magnetic induction about
observation that oxygen and nitrogen have quite 2.5 T. The setup furnished with a gas chromato-
different magnetic properties, i.e., oxygen is graph allows to measure the oxygen and the
paramagnetic whereas nitrogen nitrogen concentration in permeate. The main
diamagnetic. The oxygen molecule is paramag- part of the experimental setup is diffusive cham-
netic with a magnetic moment of ber, where the membrane is put in the form of
mO2 ¼ 2:73  1023 JT 1 : Magnetic susceptibil- disk. The setup is used for a low-pressure (from
ity of nitrogen is equal to w ¼ 150:8  106 0.1 to 1.0 MPa) analysis of gas permeation.
mol1 ¼ 2:5  1028 molecule1 which corre- Transport coefficients can be calculated using
sponds only to m ¼ 2:5  1028 JT 1 in a mag- flow rate data and percentage of air enrichment.
netic field of 1 T, a value five orders of magnitude The flow rate of the permeate can be recorded
smaller than the O2 magnetic moment (Morrish using a flowmeter. Integration of flux with
1965; Borys et al. 2011). respect to time allows to sketch a downstream
Magnetic membranes are polymeric mem- permeation curve. Typical plot of Qa(l,t) versus
branes (ethyl cellulose (EC) or poly time is presented in the Fig. 2.
(2,6-dimethyl-1,4-phenylene oxide) (PPO)) with Time-lag method and D1-D8 system allow to
dispersed magnetic powder (ferrite, praseodym- get some insight into the nature of the considered
ium, and neodymium). The membranes are made transport process. In papers (Strzelewicz and
by casting of appropriate polymer solution with Grzywna 2007, 2008; Rybak et al. 2009a, b,
dispersed magnetic powder in an external mag- 2012; Grzywna et al. 2010) a concept of magnetic
netic field of a specially designed coil (stable membranes for air enrichment is explained. The
magnetic field with range of induction authors observed an increase in the oxygen flux
0–40 mT). Removed from Petri dish membranes with respect to the nitrogen flux and the enrich-
ment in the oxygen content of the permeate up to
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_12-4
2 Air Enrichment, by Polymeric Magnetic Membranes

Air Enrichment, by
Polymeric Magnetic
Membranes,
Fig. 1 Scheme of the
experimental setup

Air Enrichment, by a
Q
Polymeric Magnetic point for checking
Membranes, oxygen content
stationary state
Fig. 2 Downstream
absorption permeation
curve
a
Q (I, t)

La(L) t

– C0 1
6

55.6 % for ethyl cellulose magnetic membranes. et al. 2011) of the magnetic membrane cross
Further permeation measurements done in section that the feed side of the membrane is
polyphenylene oxide (PPO) magnetic mem- composed of a pure polymer while the output
branes provided higher enrichments, up to side consists of the polymer with dispersed mag-
61.9 % (Table 1). netic granules. When the magnetic field is too
The transport of the molecules through the strong, then magnetic aggregates are created,
magnetic membranes can be modeled by a diffu- which influence the permeation of gases.
sion with a position-dependent diffusion coeffi- Detailed analysis of the available data and
cient. Such a diffusion coefficient reflects the microscopy images allowed to arrive four con-
changes in the membrane composition along the clusions (Borys et al. 2011):
permeation axis. One can observe on the scan-
ning electron microscope photograph (Borys
Air Enrichment, by Polymeric Magnetic Membranes 3

Air Enrichment, by Polymeric Magnetic Membranes, Table 1 Air enrichment for various membranes (Strzelewicz
and Grzywna 2007)
Membrane B[mT] Oxygen content in permeate [%]
EC + 1.38 g Nd 0.79 40.7  1.1
EC + 1.49 g Nd 1.25 43.8  1.1
PPO + 1.80 g Nd 1.70 54.1  1.4
PPO + 1.80 g Nd 2.70 61.9  1.5

1. There are magnetic channels formed around Grzywna ZJ, Rybak A, Strzelewicz A (2010) Air enrich-
the magnetic granules. ment by polymeric magnetic membrane. In:
Yampolskii Y, Freeman B (eds) Membrane gas sepa-
2. The channels provide high permeability ration. Wiley, Chichester, pp 159–182
“highways” for the diffusion of permeating Morrish AH (1965) The physical principles of magnetism,
molecules. 1st edn. Wiley, New York
3. The oxygen molecules, due to their paramag- Rybak A, Krasowska M, Strzelewicz A, Grzywna ZJ
(2009a) “Smoluchowski type” equations for modelling
netic properties, stick to these “highways” for of air separation by membranes with various structure.
a longer time than nitrogen, which is probably Acta Phys Pol B 40:1447–1454
based on the interaction with the Weiss molec- Rybak A, Grzywna ZJ, Kaszuwara W (2009b) On the air
ular field of the permanent magnet. enrichment by polymer magnetic membranes.
J Membr Sci 336:79–85
4. The magnetic field induces aggregation Rybak A, Strzelewicz A, Krasowska M, Dudek G,
between oxygen and nitrogen which enhances Grzywna ZJ (2012) On the air separation process by
the transport of both nitrogen and oxygen by magnetic membranes influence of various parameters.
prolonging their residence in the channel. Sep Sci Technol 47:1395–1404
Strzelewicz A, Grzywna ZJ (2007) Studies on the air
membrane separation in the presence of magnetic
The method of air enrichment by magnetic field. J Membr Sci 294:60–67
membranes seems to be effective and efficient. Strzelewicz A, Grzywna ZJ (2008) On the permeation
time lag for different transport equations by Frisch
method. J Membr Sci 322:460–465

References

Borys P, Pawelek K, Grzywna ZJ (2011) On the magnetic


channels in polymer membranes. Phys Chem Chem
Phys 13:17122–17129
A

Air Separation it possible to permeable oxygen five times than of


nitrogen. Membrane units capable of producing
A. F. Ismail1,2 and M. H. D. Othman1,2 nearly 600 tonnes per day nitrogen have been
1
Advanced Membrane Technology Research built (Castle 2002). A major benefit of polymeric
Centre (AMTEC), Universiti Teknologi membrane separation is the simple, continuous
Malaysia, Skudai, Johor, Malaysia nature of the process and operation at near
2
Faculty of Chemical and Energy Engineering, ambient conditions (Smith and Klosek 2001);
Universiti Teknologi Malaysia, Skudai, Johor, however, the low separation factor of two to six
Malaysia limits the polymeric membrane to produce
oxygen-enriched air rather than pure oxygen
(Zhu et al. 2008).
Air separation technology is used for the produc- Production of pure oxygen from air can be
tion of oxygen, nitrogen, and rare gases that are achieved by using ceramic membrane system at
present in air such as argon and neon. There are elevated temperatures, typically in the range of
two fundamental approaches to air separation, 800–900  C (Hashim et al. 2011). The oxygen
which are cryogenic and non-cryogenic pro- transporting through this type of membrane is in
cesses. The cryogenic process which is carried the form of oxygen ions instead of oxygen mole-
out in distillation column has the capability to cules; therefore, the pure oxygen is obtained.
deliver large and high purities of products, Enormous efforts have been directed to ceramic
while the non-cryogenic which is based on membranes with mixed ionic–electronic
absorption and membrane technologies is more conducting (MIEC) characteristics. Among
suitable for on-site production, which is most them, perovskite-type (ABO3) ceramic mem-
common for small and medium throughputs. branes exhibit the highest oxygen permeability
Membrane technology for air separation has due to their high ionic and electronic conductiv-
developed rapidly in recent years. Polymeric and ity. The perovskite oxide based on
ceramic membranes have been used commer- La1 xAxCo1 yFeyO3 d achieved very high oxy-
cially for oxygen production. Polymeric mem- gen permeation fluxes as reported by Teraoka
branes operate based on the difference in rates et al. (1985).
of diffusion of oxygen and nitrogen through a Interestingly, the oxygen separation from air
membrane. Due to the smaller size of the oxygen in MIEC ceramic membrane system requires nei-
molecule, most membrane materials are more ther electrodes nor an external circuit to operate.
permeable to oxygen than to nitrogen. Materials As depicted in Fig. 1, the electronic conductivity
such as polysulfone or acetate membranes make itself performs as an internal short circuit that
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_13-2
2 Air Separation

Air Separation,
Pressurized Oxygen
Fig. 1 Schematic ½O 2 + 2e − → O2−
air feed depleted air
representation of the
oxygen transport in MIEC MIEC
ceramic membrane ceramic
O2 - e- O2- e-
membrane

Oxygen rich O2− → ½O 2 + 2e − Sweep gas


stream

involves oxygen partial pressure gradient. The References


oxygen molecule permeates from the high oxy-
gen partial pressure side to the low oxygen partial Castle WF (2002) Air separation and liquefaction: recent
developments and prospects for the beginning of the
pressure side, while the overall charge neutrality
new millennium. Int J Refrig 25:158–172
is maintained by counterbalancing the flux of Hashim SS, Mohamed AR, Bhatia S (2011) Oxygen sep-
electrons (Liu and Gavalas 2005). Several indus- aration from air using ceramic-based membrane tech-
trial gas companies are working on developing nology for sustainable fuel production and power
generation. Renew Sustain Energy Rev 15:1284–1293
ceramic membranes for oxygen separation from
Liu S, Gavalas GR (2005) Oxygen selective ceramic hol-
air at high temperatures. Air Products and low fiber membranes. J Membr Sci 246:103–108
Chemicals has developed an ion transport mem- Smith AR, Klosek J (2001) A review of air separation
brane (ITM) system, which is based on patented, technologies and their integration with energy conver-
sion processes. Fuel Process Technol 70:115–134
high-temperature ceramic membranes for the
Teraoka Y, Zhang HM, Furukawa S, Yamazoe N (1985)
production of oxygen from air separation Oxygen permeation through perovskite-type oxides.
(Hashim et al. 2011). Praxair is also working on Chem Lett 167:1743–1746
oxygen-conducting ceramic membrane systems Zhu X, Sun S, He Y, Cong Y, Yang W (2008) New
concept on air separation. J Membr Sci 323:221–224
that are specially designed to separate oxygen
from air at elevated temperature environment
(Hashim et al. 2011).
A

Alamine 336 0.007 Pa at 25  C. It is moderately toxic by


ingestion and intraperitoneal routes; when heated
Karel Friess to decomposition, it emits toxic vapors of NOx
Department of Physical Chemistry, University of (Zhu et al. 2012). Manufacturing of Alamine
Chemistry and Technology Prague, Prague, 336 is possible by catalytic amination of octanol
Czech Republic (Li et al. 2011) or by catalytic hydrogenation of
caprylonitrile (Lazier 1940). It is used as the
extractant for reactor fuel processing (Moyer
Synonyms and McDowell 1981), for dye identification
(Puttemans et al. 1982), and for metal adsorption
Alamine 3365; Alamine 336S; Farmin08; (Tasker et al. 2003) and recovery from diluted
Octanamine; Tricaprylamine; Tridioctylamine; aqueous solutions (Kislik 2012; Coca et al. 1990;
Tri-n-octylamine; Tri-n-caprylylamine; Sun and Lee 2011). Mixtures of Alamine
Trioctylamine 336 with meta-xylene can be successfully applied
for extraction metal ions from their strong acidic
The IUPAC systematic name is N,N-dioctyl-1- aqueous chloride solutions (Sayar et al. 2007).
octanamine (Fig. 1). Alamine 336 is colorless Alamine 336 can be also used for specific extrac-
(C24H51N, CAS Reg. No. 1116-76-3) or light tions in biotechnology, e.g., separation of carbox-
yellow liquid (mixture of Tri C8-10 Alkyl ylic acids (Tamada et al. 1990; Yordanov and
Amines, C27H57N – CAS Reg. No. 57176-40-6, Boyadzhiev 2004), and in supported liquid mem-
produced by Cognis Corp., now part of BASF). If branes (San Román et al. 2010; Dżygiel and
released to air, estimated vapor pressure is about Wieczorek 2010) (Table 1).

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_15-1
2 Alamine 336

Alamine 336,
Fig. 1 Schematic structure
of Alamine 336
N

Alamine 336, Table 1 Properties of Alamine 336 (Steele et al. 1996)


Molar mass 353.67 gmol 1

Melting point 34.6 C

Boiling point 363.5 C
Density 0.818 gcm 3 at 25  C
Viscosity 7.8610 2
Pas at 34.6  C
Surface tension 3.4810 2
Nm 1 at 34.6  C
Constant pressure heat capacity of liquid 750.8 Jmol 1K 1 at 25  C
Solubility in chloroform 0.1 gcm 3 at 25  C
Solubility in water 0.050 mgdm 3 at 25  C

Cross-References Kislik VS (2012) Examples of application of solvent


extraction techniques in chemical, radiochemical, bio-
chemical, pharmaceutical, analytical separations, and
▶ Extraction wastewater treatment. In: Kislik VS (ed) Solvent
▶ Metal Adsorption and Recovery extraction – classical and novel approaches. Elsevier,
▶ Supported Liquid Membranes Amsterdam, pp 185–314
▶ Tertiary Amine Lazier WA (1940) Process for catalytic hydrogenation of
higher aliphatic nitriles. US Patent 2225059
▶ Water Treatment Li Y, Li Q, Zhi L, Zhang M (2011) Catalytic amination of
octanol for synthesis of trioctylamine and catalyst
characterization. Catal Lett 141:1635–1642
Moyer BA, McDowell WJ (1981) Factors influencing
References phase disengagement rates in solvent extraction sys-
tems employing tertiary amine extractants. Sep Sci
ChemSpider (CSID). http://www.chemspider.com/ Technol 16:1261–1289
Chemical-Structure.13591.html. Accessed 1 June National Institute of Standards and Technology (NIST)
2012 database. http://webbook.nist.gov. Accessed 1 June
Coca J, Díez FV, Morís MA (1990) Solvent extraction of 2012
molybdenum and tungsten by Alamine 336 and Puttemans ML, Dryon L, Massart DL (1982) Evaluation
DEHPA. Hydrometallurgy 25:125–135 of thin layer-, paper- and high performance liquid
Dżygiel P, Wieczorek PP (2010) Supported liquid mem- chromatography for the identification of dyes
branes and their modifications: definition, classifica- extracted as ion-pairs with tri-n-octylamine. J Assoc
tion, theory, stability, application and perspectives. In: Off Anal Chem 65:730–736
Kislik VS (ed) Liquid membranes. Elsevier, Amster- San Román MF, Bringas E, Ibañez R, Ortiz I (2010)
dam, pp 73–140 Liquid membrane technology: fundamentals and
Alamine 336 3

review of its applications. J Chem Technol Biotechnol Sun PP, Lee MS (2011) Separation of Pt(IV) and Pd
85:2–10 (II) from the loaded Alamine 336 by stripping. Hydro-
Sayar NA, Filiz M, Sayar AA (2007) Extraction of Zn metallurgy 109:181–184
(II) from aqueous hydrochloric acid solutions into Tamada JA, Kertes AS, King CJ (1990) Extraction of
Alamine 336–m-xylene systems. Modeling consider- carboxylic acids with amine extractants. Ind Eng
ations to predict optimum operational conditions. Chem Res 29:1319–1326
Hydrometallurgy 86:27–36 Tasker PA, Plieger PG, West LC (2003) Metal complexes
Steele WV, Chirico RD, Knipmeyer SE, Nguyen A, Smith for hydrometallurgy and extraction. In: McCleverty
NK, Tasker IR (1996) Thermodynamic properties and JA, Meyer TJ (eds) Comprehensive coordination
ideal-gas enthalpies of formation for cyclohexene, chemistry II, vol 9. Elsevier: Oxford, UK,. pp 759–808
phthalan (2,5-dihydrobenzo-3,4-furan), isoxazole, Yordanov B, Boyadzhiev L (2004) Pertraction of citric
octylamine, dioctylamine, trioctylamine, phenyl acid by means of emulsion liquid membranes.
isocyanate, and 1,4,5,6-tetrahydropyrimidine. J Chem J Membr Sci 238:191–197
Eng Data 41:1269-1284 Zhu Y, Cao M, Ma X, Xu C, Wang X, Ren L, Hu C (2012)
Dalton Trans 41(10):2935–40
A

Alcohol and Water Separation pervaporation (PV) process through dense mem-
branes are based on the solution-diffusion mech-
Tadashi Uragami anism (Binding et al. 1961; Aptel et al. 1974).
Organization for Research and Development of Therefore, when it is required that ethanol mole-
Innovative Science and Technology (ORDIST), cules with larger molecular size preferentially
Kansai University, Suita, Osaka, Japan permeate from an aqueous ethanol solution, it
cannot be expected to be separated by the diffu-
sion process. Consequently, only a difference of
Cross-linked poly(vinyl alcohol) (PVA) compos- solubility selectivity in the solution process in
ite membranes have been used in commercial PV which both ethanol and water components are
plants for dehydration of ethanol beyond the dissolved can contribute to the separation.
azeotrope. However aqueous ethanol solutions Figure 1 shows the ethanol concentration in the
that can be produced by bio-fermentation are permeate through a poly(dimethylsiloxane)
dilute (about 10 wt.%). Therefore, if ethanol/ (PDMS) membrane during PV and that sorbed
water-selective membranes with high efficiency into a PDMS membrane. These results support
can be prepared, the distillation process in the the hypothesis that the difference in the solubility
first stage to obtain an azeotrope can be replaced of the permeants contributes to the ethanol/water
ethanol-/water-selective membrane which is very selectivity. PDMS membranes show high etha-
advantageous for reduction of energy cost. There nol/water selectivity, but their mechanical
are fewer reports on ethanol-/water-selective strength is weak, and it is difficult to prepare
membranes compared with those of water-/ thin membranes from PDMS. In order to obtain
ethanol-selective membranes. One reason why both ethanol/water selectivity and mechanical
the development of efficient high-performance strength, graft copolymers composed of PDMS
ethanol-/water-selective membranes is difficult macromonomer and vinyl monomers were
can be attributed to the fact that ethanol has a synthesized.
larger molecular size than water and must be Graft copolymer membranes, which were
preferentially permeated through the membrane. either ethanol or water selective, were prepared
In fact, permeation and separation in a by copolymerization of a dimethylsiloxane

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_16-2
2 Alcohol and Water Separation

100 100

ve
cur

EtOH in membrane (wt%)


80 80
EtOH in permeate (wt%)

ibrium
equl
id
or-liqu
vap
60 60

40 40

20 20

0
0 20 40 60 80 100
EtOH in feed solution (wt%)

Alcohol and Water Separation, Fig. 1 Permeation and Alcohol and Water Separation, Fig. 2 Effects of the
separation characteristics of aqueous ethanol solutions DMS content on the normalized permeation rate (○) and
through a PDMS membrane during PV separation factor (●) through the PMMA-g-PDMS mem-
brane during PV. Feed: aqueous solution of 10 wt.%
ethanol. Dashed line is the feed composition

(DMS) macromonomer with methyl methacry- the determination of the percolation transition of
late (MMA) (Miyata et al. 1995, 1996). Two the PDMS phase at a DMS content of about
glass transition temperatures (Tg) were observed 40 mol%. These results suggest that the continu-
at about 120  C and 127  C in the graft copol- ity of the PDMS phases in the microphase-
ymer membranes. Transmission electron separated PMMA-g-PDMS membranes directly
micrograph (TEM) demonstrated that the affects their ethanol/water selectivity for aqueous
PMMA-g-PDMS membranes showed ethanol solutions (Miyata et al. 1995, 1996).
microphase-separated structures. When an aque- In Table 1, the performance of the ethanol-/
ous solution of 10 wt.% ethanol was permeated water-selective polymer membranes is com-
through the PMMA-g-PDMS membranes by PV, pared. As can be seen in this Table, the addition
the ethanol concentration in the permeate and the of PFA-g-PDMS to the PTMSP membrane in PV
permeation rate increased drastically with the was very effective, the application of TDEV
DMS content in the copolymer. In particular, at method to the membrane separation technique
a DMS content of less than 40 mol%, water was also very interesting for the enhancement of
permeates preferentially from an aqueous solu- the ethanol/water selectivity for the ethanol/
tion of 10 wt.% ethanol, whereas membranes water mixtures, and in particular the application
with more than about 40 mol% of DMS are eth- of porous PDMS membrane to temperature-
anol/water selective, as shown in Fig. 2. The difference controlled evapomeation (TDEV)
change in the ethanol/water selectivity of the (Uragami 1998, 2005, 2006a, b, 2008, 2010,
PMMA-g-PDMS membranes can be explained 2011; Uragami and Shinomiya 1991, 1992;
by a microphase-separated polymer structure Uragami and Tanaka 1991, 1993, 1994; Uragami
using Maxwell’s model and a combined model et al. 2002; Uragami and Morikawa 1989) was a
consisting of both parallel and series expressions. very excellent performance for the ethanol/water
Furthermore, image processing of TEMs allowed mixtures.
Alcohol and Water Separation 3

Alcohol and Water Separation, Table 1 Performance of ethanol-/water-selective membranes


Feed Applied NPRa
(wt temperature aEtOH/ (kgmm
Membrane %) Method ( C) H2O (m2h) 1) References
PDMS 7 PV 25 11.8 2.1 Eustache and Histi (1981)
PTMSP 7 PV 25 11.2 1.1 Ishihara et al. (1986)
PTMSP 10 PV 30 12 4.5 Masuda et al. (1986)
PEA-g-PDMS/ 10 PV 40 20 24.1 Uragami et al. (2000);
PTMSPb Uragami and Shinomiya
(1991)
PPP-g-PDMS 7.28 PV 30 22.5 5.5 Nagase et al. (1989)
PSt-g-PhdFDA (7.6/ 8 PV 30 45.9 0.6 Ishihara and Matsui (1987)
12.4)
TFE/i-OcVE/C18VE 15 PV 50 7.13 5 Kashiwagi et al. (1988)
terpolymer (50/25/25)
Modified silicone 10 PV 40 3.65 11 Uragami and Shinomiya
(1991)
Modified silicone 10 TDEV 30/40 19.3 16.6 Miyata et al. (1996)
PDMS 10 PV 40 7.44 6.4 Miyata et al. (1995, 1996)
PDMS 10 TDEV 30/40 85.7 0.9 Uragami and
Shinomiya (1992)
PMMA-g-PDMS 10 PV 40 7.1 4.8 Miyata et al. (1996)
(34/66)
PMMA-g-PDMS 10 PV 40 8 5.1 Miyata et al. (1999a)
(27/73)
PMMA-g-PDMS 10 PV 40 6.8 3.5 Miyata et al. (1999b)
(38/62)c
PTMST 10 TDEV 0/40 77.5 38 Uragami (2010)
Porous PDMS 10 TDEV 0.5 23.1 1,250 Uragami (2008)
a
Normalized permeation rate
b
PFA-g-PDMS is 0.2 wt.%
c
Annealing is 120  C, 2 h

References Ishihara K, Matsui K (1987) Ethanol permselective poly-


mer membranes 3. Pervaporation of ethanol water
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trometer. J Membr Sci 8:105
4 Alcohol and Water Separation

Masuda T, Tang B-Z, Higashimura T (1986) Ethanol- Giorno L (eds) Comprehensive membrane science and
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J 40:485 quaternized chitosan composite membranes. Desalina-
Uragami T (2010) Selective membranes for purification tion 147:449
and separation of organic liquid mixtures. In: Drioli E,
A

Alkaline Fuel Cells (AFCs) have been demonstrated (Cifrain and Kordesch
2003). Furthermore, alkaline conditions allow
Tanja Vidakovic-Koch application of nonprecious metal catalysts
Max Planck Institute for Dynamics of Complex which could reduce significantly the material
Technical Systems, Magdeburg, Germany costs of this fuel cell. One of major disadvantages
of AFC is its low CO2 tolerance due to formation
of carbonates according to:
Alkaline fuel cell (AFC) is a fuel cell type which
utilizes alkaline electrolyte, usually potassium CO2 þ 2OH ⇄ CO3 2 þ H2 O
hydroxide. It consumes hydrogen and oxygen
producing only water, heat, and electricity. The carbonates have low solubility in strong alka-
Depending on a concentration of potassium line environments forming crystals, capable of
hydroxide, AFC can operate at temperatures blocking of electrolyte pathways. The low CO2
between 60  C and 250  C. The fuel cell reactions tolerance and the application of liquid electrolyte
are as follows: are two main hurdles for the broader commercial-
ization of these systems. However, due to its high
Anode : H2 þ 2OH ⇄ 2H2 O þ 2e efficiency and high power density, AFC found
applications in aerospace industry, e.g., they
Cathode : 1⁄2 O2 þ 2e þ 2H2 O ⇄ 2OH were employed on the Apollo missions as well
as on the Space Shuttle orbitals. For other exam-
Overall reaction : H2 þ 1⁄2 O2 ⇄ H2 O ples of developed AFC systems, please see
Cifrain and Kordesch (2003) and G€ulzow (2012).
The main ionic charge carriers are OH ions Hydrogen and oxygen gases in the AFC are
which mitigate from the cathode to the anode. separated by a membrane. Usually permeable
Water is formed at the anode side and has to be membranes also called diaphragms have been
removed from the system in order to prevent used (G€ulzow 2012). A common diaphragm
KOH dilution. The AFC has improved cathode material up to 1980s was asbestos which due to
performance compared to acidic fuel cells due to health and environmental concerns is nowadays
more favorable oxygen reduction reaction kinet- abandoned. Alternative materials are different
ics. For this reason, AFC can achieve higher polymer materials like porous polyethylene
efficiency, i.e., higher voltage at comparable cur- plates, nonwoven polypropylene, and similar.
rent densities than other fuel cell types. It has Potassium hydroxide electrolyte wets the
very long operating life time, e.g., 15,000 h
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_17-4
2 Alkaline Fuel Cells (AFCs)

diaphragm pores in order to ensure its ionic con- References


ductivity. For a good fuel cell performance, the
electrolyte resistance induced by diaphragm has Cifrain M, Kordesch K (2003) Hydrogen/oxygen (Air)
fuel cells with alkaline electrolytes. In: Vielstich W,
to be minimized. This resistance is influenced by
Gasteiger HA, Lamm A (eds) Handbook of fuel cells-
the thickness of the diaphragm material, its pore fundamentals, technology and applications,
size and tortuosity, and the KOH concentration. vol 1, Fundamentals and survey of systems. Wiley,
Since liquid electrolyte causes some practical Chichester, pp 267–280
G€
ulzow E (2012) Alkaline fuel cells. In: Stolten D,
problems in AFC usage, new developments go
Emonts B (eds) Fuel cell science and engineering:
into direction of alkaline polymer electrolyte materials, processes, systems and technology,
membranes which, in addition to separation, pos- vol 1. Wiley-VCH, Weinheim, pp 97–129
sesses ionic conductivity in the absence of liquid
electrolyte. Currently there is no long-term stable
membrane functioning without a liquid electro-
lyte phase.
A

Alumina Membranes The high fabrication cost is a major obstacle for


alumina membranes to expand its market share.
Bo Wang Although alumina is widely available, the com-
Department of Chemical Engineering, Imperial plicated fabrication process and high energy con-
College London, London, UK sumption for sintering lift significantly the total
membrane cost, making it about one order of
magnitude higher than its polymeric counterparts.
Alumina membranes are membranes made of However, because of much longer lifetimes and
high-purity (mostly >97 %) aluminum oxides higher fluxes of alumina membranes, the long-
(alumina). They belong to the categories of term operating cost of alumina membrane plants
ceramic membranes and in most cases, is comparable with polymeric membrane plants,
microfiltration and ultrafiltration membranes. no mention there are many scenarios in which
Pure alumina membranes are predominant in all only alumina/ceramic membranes can be used.
kinds of commercial ceramic membranes, and
most other commercial ceramic membranes, if
using other materials as the separation coating,
Membrane Designs and Fabrication
are based on alumina membrane support.
Most alumina membranes use asymmetric mem-
brane architectures. Coarse alumina particles are
Advantages and Disadvantages used for the supporting layer to provide mechan-
ical strength, and the transport resistance in this
Alumina membranes are chemically inert and layer is usually low due to its big pore size; fine
mechanically strong, and also thermally stable, alumina particles are coated on top of the support
therefore they can be used under very harsh con- to form a thin separating layer to reach desired
ditions such as aggressive chemical environments pore sizes and high fluxes; and depending on the
and elevated temperatures, making them versatile pore size difference between the top and the
in various industrial processes. Their strong supporting layer, one or few transition layers
mechanical properties allow them to be operated might be used between the top and supporting
under high pressures and high feed flow rates to layers to avoid coating defects and to increase
achieve high productivity and to tolerate high adhesion between layers.
solid contents in the feed.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_18-1
2 Alumina Membranes

Alumina membranes may adopt a tubular Applications


shape, plate shape, or monolithic multichannel
design. The latest is the most commonly used Alumina membranes are widely used in water and
design in industry because it provides higher wastewater treatment, pharmaceuticals, food
membrane area per unit volume, therefore reduces processing, chemical processing, and others. Pro-
the size of the separation plant and operating duction of drinking water and wastewater treat-
costs. Some commercial products can achieve an ment are the most important applications, which
area to volume ratio of 800 m2/m3 with the mono- occupy about half of the market share of alumina
lithic design, which is comparable with spiral membranes. The stable pore structure of alumina
wound polymeric membrane modules. membranes even under high pressures and abra-
Fabrication of alumina membranes usually sive conditions guarantees constant quality of the
involves several forming and sintering steps due permeate and makes it preferable in the scenarios
to their multilayer asymmetric membrane archi- where quality control is crucial, such as in drink-
tectures, and the total production process is often ing water production and food industry. And the
longer than 1 week. The supporting layer can be natural hydrophilic surface of alumina offers bet-
formed by extrusion (for tubular or monolith ter anti-fouling property than polymeric mem-
designs) or by pressing (for plate or disk designs), branes; therefore its usage in wastewater
followed by partial sintering at a high temperature treatment is expanding rapidly; and in some
(up to 1600  C) to achieve a high strength and other heavy-duty filtration processes such as
porous structures. Transition layers and the top treating produced water from oil fields, alumina
layer then can be coated on the support, also membranes have been dominant.
followed by sintering after each coating.
Depending on the pore size, two types of alumina
could be used for the top layer coating: for
Further Reading
microfiltration membranes whose pore size is
larger than 100 nm, a-alumina is used; for ultra- Benfer S, Árki P, Tomandl G (2004) Ceramic membranes
filtration membranes whose pore size is smaller for filtration applications – preparation and characteri-
than 100 nm, g-alumina or a mixture of a and g zation. Adv Eng Mater 6(7):495–500
types are often used. Lehman SG, Adham S, Liu L (2008) Performance of new
generation ceramic membranes using hybrid coagula-
There are also other fabrication techniques that tion pretreatment. J Environ Eng Manage 18(4):257–60
can produce unique alumina membranes, for Ebrahimi M, Willershausen D, Ashaghi KS, Engel L,
example, the anodic alumina membranes that Placido L, Mund P, Bolduan P, Czermak P (2010)
have straight cylindrical pores and asymmetric Investigations on the use of different ceramic mem-
branes for efficient oil-field produced water treatment.
alumina membranes made by single-step phase Desalination 250(3):991–996
inversion/sintering methods. These membranes
have shown good potential in filtration but have
not been widely accepted as a feasible replace-
ment of conventional alumina membranes yet.
A

Anion-Exchange Membrane (AEM) groups. These membranes will be prepared, for


example, by the reaction of trimethylamine with a
Mitsuru Higa copolymer membrane prepared from
Graduate School of Science and Engineering, chloromethylstyrene and divinylbenzene or by
Yamaguchi University, Ube, Yamaguchi, Japan alkylation with alkyl halide of a copolymer mem-
brane prepared from vinylpyridine and
divinylbenzene.
The anion-exchange membrane (AEM) is a Though AEMs have been used in many fields,
thin film with anion-exchange groups most are used in electrodialysis, separation of
(positively charged groups) and permeates anions electrolysis, and solid polymer electrolytes for
selectively. AEMs are classified according to the fuel cells. The properties required depend on the
species of the ion-exchange groups and materials intended application of AEMs. Generally
constituting the membrane and microstructure. required properties are (1) low electrical resis-
Anion-exchange groups are positively charged tance, (2) high transport number of anions,
groups: primary, secondary, and tertiary amino (3) low diffusion coefficient of electrolytes,
groups, quaternary ammonium groups, tertiary (4) low osmotic water and low electroosmotic
sulfonium groups, quaternary phosphonium water, (5) antifouling properties, (6) mechanical
groups, cobalticinum groups, and other groups strength, (7) dimensional stability, (8) high chem-
that provide a positive fixed charge in aqueous ical stability and durability, and (9) low cost (Sata
or mixed water and organic solvent solutions. 2004).
Based on the materials constituting membranes, AEMs with low sulfate ion permeability have
AEMs can be classified as (i) organic mem- been industrially used to prevent precipitation of
branes, (ii) inorganic membranes, and (iii) com- calcium sulfate in the AEMs and electrodialyzer.
posite membranes of inorganic ion exchangers A nitrate ion permselective AEM has been devel-
and organic polymers. AEMs are also classified oped and has contributed to human health
into two types by their microstructure: heteroge- because the concentrations of nitrate ions are
neous and homogeneous. Heterogeneous AEMs greatly increased in groundwater. To prepare
consist of finely powdered anion exchanger and these functionalized AEMs, ordinary AEMs are
an inert binder polymer. Various methods have modified by suitable chemical or physical
been reported for preparing homogeneous AEMs. methods. For example, most commercially avail-
A typical example of a hydrocarbon AEMs is a able homogeneous AEMs are mainly cross-
copolymer membrane composed of styrene and linked with divinylbenzene. When the contents
divinylbenzene with benzyltrimethylammonium of divinylbenzene increase or compact layers are
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_23-1
2 Anion-Exchange Membrane (AEM)

formed on the AEMs, the pore size of the mem- membrane pores with the medium molecular
brane decreases and the transport number of sul- weight ions. To alleviate the problem of organic
fate ions, which are bulky relative to chloride fouling, there are basically two methods on the
ions, decreases. membrane side: first, to increase the pore size of
Fouling of separation membranes is a com- the membrane to allow easy permeation of large
mon problem. AEMs are fouled by ionic mate- ionic materials and, second, to prevent penetra-
rials of medium molecular weight such as ionic tion of the materials into the membrane at the
surfactants having the charge opposite to the membrane surfaces. There are two methods to
fixed charged of the membrane. Almost all of prevent penetration of large organic materials
organic foulants in many effluent streams have into the membrane matrix: forming a thin
negative charges; hence, fouling of AEMs due to charged layer opposite in sign to the
deposition and/or adsorption of the foulants on/in ion-exchange groups of the membrane or forming
the AEM is one of the serious problems in their a very thin and dense layer on the membrane
applications. The pore size of the AEM is gener- surfaces.
ally recognized to be about 1 nm; therefore, ions
of medium molecular weight permeate with dif-
ficulty through the membrane. Consequently, the Reference
fouling can lead to an unacceptably high stack
resistance and replacement of membranes in an Sata T (2004) Ion exchange membrane. The Royal Society
of Chemistry, Cambridge
electrodialysis system due to clogging of the
A

Antoine Equation Phenomenon

Denis Roizard The vapor pressure over a liquid is due to the


Laboratoire Réactions et Génie des Procédés, thermodynamic equilibrium between the gas
CNRS- Université de Lorraine, Nancy, France and the liquid states of the component, which
depends on the cohesive forces linking the mole-
cules. In a closed cell, the vapor pressure of a pure
Synonyms component is a nonlinear relation of the temper-
ature: the more the component is volatile, the
Vapor Pressure-Temperature Relationship more the vapor pressure is high.

History Antoine Equation

Until the mid-nineteenth century, the prediction For a given pure component in a closed cell, it
of the saturated vapor pressure of a liquid mixture calculates the saturated vapor pressure P (mmHg)
or even of a pure liquid in relation with the with the temperature T ( C) as follows:
temperature was not accurate despite the phe-
nomena being studied long before the Middle log10 P ¼ A  B=ðT þ CÞ (1)
ages. The Antoine equation, which solves this
problem for pure components, is due to a French with A, B, and C being the Antoine coefficients,
engineer (Louis Charles Antoine, 1825–1897) in mmHg and  C units, which are component-
and was first published in “Annales de Physique specific constants; e.g., for water : A = 8.07131;
et de Chimie” in 1891 (Antoine 1891). Antoine B = 1730.63 and C = 233.426 in the tempera-
introduced an equation able to predict the vapor ture range 1–99  C.
pressure of pure liquids (vaporization) and solids Other forms of the Antoine equation can be
(sublimation). It is worth noting that this equation deduced:
is still widely used today because of its accuracy.
Wisniak (2001) has recently reviewed the histor- P ¼ 10ðAB=ðTþCÞÞ (2)
ical development of the vapor pressure equations
from Dalton to Antoine.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_26-1
2 Antoine Equation

Antoine Equation, 180000


Fig. 1 Curves of P(sat) H2O
versus temperature; range 160000
50–150  C calculated with
the Antoine equation 600
140000
ZOOM
120000 400 0–100°C

P mmHg
100000 200

80000 00
100

60000

40000

20000

0
0 100 200 300 400
T °C

T ¼ B=ðA  log10 PÞ  C (3) assuming a temperature-independent heat of


vaporization.
These equations fit very well for experimental
vapor pressure data.
It is worth noting that the Antoine equation
Antoine Coefficients
can also be used at high pressure or near the
critical point. Indeed, for each component, two
Two systems of units can be used, either based on
sets of parameters can be used according to the
temperature and pressure, respectively, in  C and
considered temperature range, i.e., either up to
in mmHg or on K and Pa (SI system). Note that
the normal boiling point or from normal boiling
for historic reasons, the Antoine coefficients are
point to the critical point; in this last range, the
still normally given based on the CGS system.
Clausius-Clapeyron relation (Reid 1990) does
Conversion from the historical system unit to the
not apply properly. In the case of pure water, in
SI one can be made easily:
the temperature range 99–374  C, the dedicated
Antoine coefficients are A = 8.140191,
– B coefficient is the same in both systems;
B = 1810.94, and C = 244.485.
– To get A coefficient in SI, add 2.124903 to the
The extension (Wagner 1973) of the Antoine
historical A; this value corresponds the pres-
equation has been worked out to cover with a
sure unit modification, i.e., to log10 (101325/
single set of parameters the whole temperature
760).
range going from the critical point to the triple
– For C coefficient, subtract 273.15 to take into
point. This expression is required when compu-
account the modification of the
tational techniques must be used.
temperature unit.
On the other hand, a simplified equation using
only two parameters was known to evaluate the
The Antoine coefficients have been tabulated
vapor pressure; it was the August equation in
for most of pure compounds. They can be
which the parameter C is set to zero, thus
obtained from various sources, including web
Antoine Equation 3

Antoine Equation, Table 1 Example calculation of P(sat) H2O; range 50–150  C


T C log10 (P) P mmHg T C log10 (P) P mmHg
50 1.9652012 92.30 100 2.8832575 764.29
60 2.1732982 149.04 110 3.0320002 1076.47
70 2.3676788 233.17 120 3.1745848 1494.81
80 2.5496558 354.53 130 3.3093227 2038.56
90 2.7203796 525.27 140 3.4368443 2734.29
100 2.8808629 760.09 150 3.5577142 3611.72
A = 8.07131 B = 1730.63 C = 233.426 A = 8.140191 B = 1810.94 C = 244.485

access Data banks of Antoine Coefficients ▶ Clausius Clapeyron Equation


(visited June 2013). ▶ Vapor Pressure

Example Calculation References

This calculation has been done for water with the Antoine C (1891) Annales de Physique et de Chimie 22:
281; ibid, Annales de Physique et de Chimie
coefficients: A = 8.07131, B = 1730.63, and
(1892) 26: 426; Comptes Rendus Acad Sci (Paris)
C = 233.426. The temperature validity range is (1888) 107: 1143
from 1 C to100 C. Data banks of Antoine Coefficients (visited June 2013)
http://webbook.nist.gov/ – http://booksite.elsevier.
com/9780080966595/content/Appendices/Appendix
– At T = 50  C: log10 (P) = 8.07131–1730.63/
%20C.pdf (free download) – http://www.eqi.ethz.ch/
(50 + 233.426) = 1.9652 fmi/xsl/eqi/eqi_property_details_en.xsl?node_id=
– Hence, P(sat) H2O = 92 mmHg 983 (directory for Physical Properties Sources) – -
Vapor-Liquid Equilibrium Data Collection,
DECHEMA Chemistry Data Series, Jurgen Gmehling
The results shown in Fig. 1 and Table 1 corre- et al. (Frankfurt)
spond to water vapor pressure calculated with the Reid CE (1990) Chemical thermodynamics. McGraw-
respective sets of parameters of each domain with Hill, New York, p 73
the Eq. 1. The discontinuity at 100  C can be seen Wagner W (1973) New vapour pressure measurements for
argon and nitrogen and an new method for establishing
in the Table 1. rational vapour pressure equations. Cryogenics
13(8):470–482
Wisniak J (2001) Historical development of the vapor
Cross-References pressure equation from Dalton to Antoine. J Phase
Equilib 22–6:622–630. doi:10.1007/s11669-001-
0026-x1143
▶ August Equation
A

Aptamers tertiary structures of aptamers. The dynamic con-


formations of free aptamers, consisting of labile
Thomas Schäfer knots, loops, and stems, turn into stable architec-
Institute for Polymer Materials (Polymat), tures within the aptamer-target complexes where
University of the Basque Country (UPV/EHU), noncanonical base pairing along with
Donostia-San Sebastián, Spain intermolecular interactions creates unique bind-
ing pockets. Hence, along with a remarkable
affinity, aptamers are generally characterized by
Aptamers (from Latin aptus, to fit) are artificial high specificity. One of the most noteworthy
ligands binding with high affinity and specificity examples is the anti-theophylline aptamer which
to their cognate target, selected through a can discriminate between theophylline and caf-
Darwinian-like evolution method referred to as feine, two related molecules that only differ by a
SELEX. Aptamers generally consist of structured methyl group of the imidazole ring, having about
single-strand nucleic acid molecules such as 11,000 times higher affinity for the former. Sim-
RNA and ssDNA; however, dsDNA and peptide ilarly, aptamers have been reported to discrimi-
aptamers have been described as well (Colas nate between enantiomers, macromolecules,
et al. 1996; Patel et al. 1997). proteins, and whole cells.
Aptamers can be selected against virtually any Apart from their high affinity and specificity,
target and under nonphysiological conditions aptamers possess unique chemical and biochem-
because no animal host is required. Hitherto, ical characteristics which clearly set them apart
aptamers were selected against a broad range of from other receptors. For example, aptamers are
target molecules, such as amino acids, peptides, exceptionally stable: they may undergo denatur-
proteins, drugs, organic and inorganic molecules, ation, but the process is fully reversible within
or even whole cells, with affinities often compa- minutes; hence, temperature changes or long-
rable to those of monoclonal antibodies. term storage does not affect their functionality.
The binding proprieties of aptamers are due to Furthermore, the well-known chemistry of
the formation of specific aptamer-target com- aptamers allows for site-directed chemical mod-
plexes stabilized by non-covalent interactions. ifications and competitive production costs. New
The latter are a combination of van der Waals functional groups can be introduced a
forces, hydrogen bonds, and electrostatic interac- priori – within the SELEX process – using mod-
tions. Binding of an aptamer to its cognate target ified nucleic acid libraries or a posteriori modify-
can trigger an adaptive folding in which the target ing a selected DNA/RNA through chemical
promotes and stabilizes the secondary and synthesis. While the first approach relies on the
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_27-3
2 Aptamers

compatibility of the modification adopted with References


the enzymatic amplification necessary for selec-
tion, the latter approach is streamlined by detailed Colas P, Cohen B, Jessen T, Grishina I, McCoy J, Brent
R (1996) Genetic selection of peptide aptamers that
knowledge of the structure of both the aptamer
recognize and inhibit cyclin-dependent kinase
and the aptamer-target complex. Since their first 2. Nature 380(6574):548–550
appearance in the early 1990s, aptamers have Patel DJ, Suri AK, Jiang F, Jiang L, Fan P, Kumar RA,
received constantly increasing attention, Nonin S (1997) Structure, recognition and adaptive
binding in RNA aptamer complexes. J Mol Biol
reflected in their use as diagnostic reagents and
272(5):645–664
therapeutic compounds.
A

Aptamer Membrane formation of chemical bonds but are physical. As a


Functionalization consequence, membranes functionalized with
aptamers change their permeability depending on
Thomas Schäfer the target concentration and in a reversible manner.
Institute for Polymer Materials (Polymat), Figure 1 depicts the concept of a membrane pore
University of the Basque Country (UPV/EHU), functionalized with a DNA-aptamer hairpin struc-
Donostia-San Sebastián, Spain ture which changes its conformation upon a molec-
ular stimulus such as adenosine 50 -monophosphate
(AMP). In the absence of the target AMP, the
Aptamer Membrane Functionalization. Aptamers aptamer-functionalized membrane pores remain
can be incorporated into adequate porous mem- open and the membrane permeability maximum.
brane structures in order to obtain stimulus- Upon interaction with AMP, the aptamer undergoes
responsive membranes whose permeability is a conformational change which significantly
modulated via a molecular recognition event. reduces the pore flow and, hence, overall membrane
The concept relies on the fact that aptamers can permeability.
recognize very specifically a molecular target, For the conformational change to take effect,
upon which a significant conformational change the pore diameter needs to be of the same order of
can occur if the aptamer is designed accordingly. magnitude. Therefore, mesoporous structures are
In this sense, aptamer-modified membranes fol- preferably employed that furthermore possess a
low the concept “structure determines separa- high degree of isoporosity. Aptamer-modulated
tion.” The stimulus-responsive membranes so pore flow has been thoroughly studied for
obtained therefore do not require a bulk stimulus, mesoporous particles that are used as controlled
such as a change in temperature or pH, which delivery devices (Özalp and Schäfer 2011). Fig-
makes them particularly interesting for being ure 2 shows the immobilization strategy for mod-
employed in biomedical separations or ifying mesoporous silica particles with aptamers
DNA-based nanodevices (Bhattacharyya and Fig. 3 the concept of how such an aptamer can
et al. 2013). Incorporating the aptamer into an serve as a reversibly opening “lid” in order to
adequate porous structure, the aptamer conforma- liberate cargo molecules upon target recognition
tional change upon target recognition can give rise (here: ATP).
to a hindered pore flow, modulating in this way A key parameter for the functioning of
the overall membrane permeability. Aptamer- aptamer-functionalized membranes is the fine-
target interactions can be highly specific, target tuning of the pore size within which the aptamer
concentration dependent, and do not involve the conformational change takes place. Pores too
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_28-1
2 Aptamer Membrane Functionalization

Aptamer Membrane Functionalization, Fig. 1 Scheme of a stimulus-responsive aptamer-functionalized membrane

c
a

3. Amino functionalized
Aptamer

100 nm 10 nm HN

b 120 O

100 2. GMBS crosslinker


O
80
Intensity

N
O
60

40
S
1. Thiol Addition
20 via silanization

0 Si
O O
150 160 170 180 190 200 210 220 O
Average Size (nm) Silica Surface

Aptamer Membrane Functionalization, Fig. 2 Mesoporous particles (a), their size distribution (b), and the
functionalization of mesoporous silica with an aptamer (c)

large would not result in any aptamer-modulated (Serrano-Santos et al. 2012). Hence, mesoporous
permeability, while pores too narrow would hin- structures with a pore diameter between 2 and
der the aptamer from freely changing its confor- 3 nm have been found to be a suitable base mate-
mation. It could be shown that the thickness rial for aptamer-functionalized particles and mem-
change of a DNA-aptamer hairpin film amounts branes (Özalp and Schäfer 2011).
up to about 2 nm upon interaction with the target
Aptamer Membrane Functionalization 3

Aptamer Membrane Functionalization, change upon target recognition (b), and function to release
Fig. 3 Sequence of a DNA-aptamer hairpin that binds in a reversible, specific, and concentration-dependent fash-
selectively to ATP (a), scheme of its conformational ion cargo molecules (c)

References Özalp VC, Schäfer T (2011) Aptamer-based switchable


nanovalves for stimuli-responsive drug delivery.
Bhattacharyya D, Schäfer T, Wickramasinghe RR, Daunert Chem Eur J 11:9893–9896
S (eds) (2013) Responsive membranes and materials. Serrano-Santos MB, Llobet E, Özalp VC, Schäfer T (2012)
Wiley, Hoboken Characterization of structural changes in aptamer films
for controlled release nanodevices. Chem Commun
48:10087–10089
A

Aptamer Screening molecules, or even whole cells) by an iterative


process that involves (i) library/target interaction,
Thomas Schäfer (ii) selection of the sequences that bind to the
Institute for Polymer Materials (Polymat), target and removal of no binders, (iii) enrichment
University of the Basque Country (UPV/EHU), of the selected sequences by PCR, and (iv) after
Donostia-San Sebastián, Spain several screening rounds, cloning and sequencing
to identify individual sequences. Finally, bioin-
formatic analysis is required to determine the
Aptamer screening or selection, also called sys- most promising motifs or sequences. Next, the
tematic evolution of ligands by exponential candidate sequences are evaluated to confirm
enrichment (SELEX), is a combinatorial chemis- their binding capability. SELEX technology
try method by which aptamers (single-stranded could be compared to antibody production; how-
DNA or RNA) are selected. SELEX is an evolu- ever, SELEX offers interesting features that over-
tionary method driven by the binding of oligonu- come some limitations of the antibody
cleotide sequences to a specific target based on production, such as fast in vitro performance, no
their particular tridimentional structure, which need for cells or animals, ease of selection under
confers high affinity and specificity. The selec- physiological or nonphysiological conditions, no
tion process starts with a random oligonucleotide limitation for target selection, and batch-to-batch
library consisting of a random region flanked by reproducibility.
fixed primer regions required for PCR amplifica- Since the first report of SELEX in 1992 by two
tion. The random region confers outstanding var- independent groups (Tuerk and Gold 1990;
iability, derived from the number of possible Ellington and Szostak1990), several modifica-
sequences in the library. tions of the standard method have been reported
The variability of the library can be calculated to improve its performance. Nowadays, a signif-
with the expression 4n, where 4 is the number of icant number of aptamers have been selected and
possibilities at each position (A, T, C, or G) and used as recognition molecules for environmental,
n is the length of the random region. SELEX food, diagnosis, and therapeutic applications
allows the screening of oligonucleotide libraries (Fig. 1).
against a given target (i.e., protein, small

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_29-3
2 Aptamer Screening

Aptamer Screening,
Library Design by regions
Fig. 1
fixed random fixed Cloning, Sequencing
and Bioinformatics

Library
Interaction
Library/Target
Target

iteration
Selection of Target
Binders

Removal of
no binders

Enrichment of
selected binders

References Tuerk C, Gold L (1990) Systematic evolution of ligands


by exponential enrichment: RNA ligands to bacterio-
Ellington AD, Szostak W (1990) In vitro selection of RNA phage T4 DNA polymerase. Science 249:505–510
molecules that bind specific ligands. Nature
346:818–822
A

Aquaporins (AQPs) or Water Tornroth-Horsefield 2015). AQPs are transmem-


Channels brane channels; thus the ability of a molecule to
cross an AQP channel depends on its own char-
Fabio Bazzarelli and Lidietta Giorno acteristics (size, polarity, charge) and on the fea-
Institute on Membrane Technology, ITM, tures of the AQP involved (Di Giorgio
National Research Council of Italy, Rende (CS), et al. 2014). They have a similar basic structure;
Calabria, Italy AQPs are monomers of about 30 kDa and, in
general, contain six membrane-spanning helical
segments and two shorter helical segments that
Aquaporins (AQPs) or water channels are a do not span the entire membrane. The AQPs
family of integral membrane proteins that form generally form stable tetramers in membranes,
hydrophilic pores in the cellular membrane. They although each monomer contains a separate
are involved in the water transport through the water pore. High-resolution structural data show
membrane. that the membrane-spanning helical domains sur-
All cells depend on their ability to maintain round cytoplasmic and extracellular vestibules
water homeostasis. This is achieved through the that are connected by a narrow aqueous pore.
action of aquaporins, membrane-bound water Structural data and molecular dynamics simula-
channels that facilitate water flow across cellular tions suggest that water molecules move through
membrane along osmotic gradients, while this narrow aqueous pore and that steric and elec-
excluding the passage of ions and protons. It is trostatic factors are responsible for the water
required for maintenance of the membrane poten- selectivity of AQPs. The pore is less constricted
tial and intracellular pH. As with any membrane in the aquaglyceroporins than in the water-
transport facilitator, aquaporins have evolved to selective AQPs (diameter of 3.4 Å versus 2.8 Å,
be highly selective for their transported substrate respectively) and is lined by more hydrophobic
without binding water so strongly that transport is residues (Papadopoulos and Verkman 2013). An
inhibited. On the basis of their selectivity, important property of aquaporin-mediated water
aquaporins can be divided into two groups: the transport is its ability to be regulated in response
ordinary aquaporins, permeable to water only, to cellular or environmental signals. This is
and aquaglyceroporins which also permit trans- achieved by controlling water transport at the
port of small solutes such as glycerol and urea. individual protein level through a conformational
A number of other compounds have also been change, so-called gating, or by altering the
reported to be transported through aquaporins, aquaporin density of a particular membrane.
including CO2, NH3, and arsenite (Kreida and These proteins are present in all kingdoms of
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_30-1
2 Aquaporins (AQPs) or Water Channels

life, demonstrating their central role in with other ions and molecules through the first
maintaining normal physiology of all organisms. part of the glomerulus, they have been investi-
The first member of this family, AQP1, was iden- gated for developing biohybrid membranes able
tified in erythrocytes in 1991. This discovery led to desalinate seawater. The biohybrid membranes
to homology cloning of hundreds of AQPs homo- containing aquaporins showed very high water
logues from throughout the animal and plant selectivity and permeability. Technological chal-
kingdoms, as well as from lower organisms. lenges for productive application include
In humans there have been identified biohybrid membrane preparation on a large
13 aquaporins (AQP0–12) with specific organ, scale, aquaporin stability under operating condi-
tissue, and cellular localization. Thus, different tions or during membrane module cleaning, and
members of the AQPs family are expected to maintenance operation. Development of syn-
function in virtually all physiological processes thetic water channels mimicking aquaporins is a
that involve water transport across the new strategy under investigation. Highly selec-
membrane. tive and permeable water channels are very inter-
The AQPs are expressed in many cell types esting for the development of seawater
involved in fluid transport, including epithelia desalination plant operating with very low energy
and endothelia in the kidney, lung, exocrine input.
glands, eyes, and gastrointestinal tract. However,
aquaporins are also expressed in cells that do not
have an obvious role in fluid transport, such as References
erythrocytes and some leukocytes, adipocytes,
and muscle. In addition, these are also expressed Di Giorgio J, Soto G, Alleva K, Jozefkowicz C,
Amodeo G, Muschietti JP, Ayub ND (2014) Prediction
in astrocytes throughout the central nervous sys-
of aquaporin function by integrating evolutionary and
tem and in supportive cells. Aquaporins have functional analyses. J Membr Biol 247:107–125
been linked to a number of pathological condi- Kreida S, Tornroth-Horsefield S (2015) Structural insights
tions, including brain edema, renal disease, obe- into aquaporin selectivity and regulation. Curr Opin
Struct Biol 33:126–134
sity, and cancer, raising their attractiveness as
Papadopoulos MC, Verkman AS (2013) Aquaporin water
drug targets. channels in the nervous system. Nat Rev Neurosci
Given the key role played by aquaporins in the 14:265–277
kidney, for recovering water permeated together
A

Atomic Force Microscopy (AFM) The AFM consists of a sharpened probe


mounted at the end of a flexible cantilever. The
Nidal Hilal and Daniel Johnson tip of the probe is then used to “feel” the under-
Centre for Water Advanced Technologies and lying membrane surface, producing a three-
Environmental Research (CWATER), College dimensional map of the sample topography.
of Engineering, Swansea University, Swansea, There are three basic imaging modes: contact
Wales, UK mode, where the tip maintains constant contact
with the surface, while feedback loops adjust its
height to maintain cantilever deflection and
The atomic force microscope is a versatile tool hence force; tapping mode, where the cantilever
increasingly used for the physical characteriza- is vibrated close to the resonant frequency and
tion of surfaces and is of great interest for the intermittently contacts the surface with decreased
visualization and analysis of process surfaces lateral forces compared with contact mode; and
including those of membranes used for filtration. noncontact mode in which the probe tip interacts
It is capable of resolving features from the with attractive forces very close to the surface but
micrometer down to the subnanometer scale and is kept away from hard repulsive interactions.
can operate in air and liquid environments, Noncontact mode is capable of extremely high
allowing membranes to be studied in environ- resolution but is the most difficult to attain in
ments matching those encountered during their practice. From the imaging data, several quanti-
operation (Hilal et al. 2004; Hilal and Johnson tative parameters of interest to membrane tech-
2010), which allows assessment of effects of, for nologists can be obtained including: surface
instance, pH, ionic strength, and effects of addi- roughness, pore size, pore-size distribution, as
tives on membrane structure, a feature not avail- well as showing in fine detail the morphology of
able with other high resolution imaging fouled and unfouled membrane surfaces and the
applications. In addition, the surface needs no effects of chemical modification of membrane
special preparation, providing it remains clear surfaces (Johnson et al. 2012; Kochkodan
of unwanted contamination, and does not need et al. 2013). Figure 1 shows a typical image of a
to be electrically conductive, limitations found cyclopore microfiltration membrane and a
with some imaging techniques. resulting pore-size distribution (Bowen
et al. 1996; Bowen and Hilal 2009). There are a

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_34-1
2 Atomic Force Microscopy (AFM)

Atomic Force
Microscopy (AFM),
mm
Fig. 1 3D image of
0.20
cyclopore microfiltration
0.10
membrane and pore-size
0.00
distribution for same
membrane obtained by 3
AFM
2
mm

1
3
2
0 1 mm
0

25

20

15
% of pores

10

0
0.10 0.15 0.20 0.25 0.30 0.35
Pore size, µm

large number of expansions for AFM instruments to simulate any of a number of potential mem-
allowing many other modes allowing mapping of brane foulants allowing quantitative measure-
electrical and electrochemical, mechanical, adhe- ments of foulant rejection and attachment
sive, frictional and magnetic properties of sur- forces. This makes possible the direct quantifica-
faces of interest. tion of membrane fouling properties of different
As well as providing this information, the materials under a range of environmental condi-
AFM probe can be used as a force sensor by tions and with only a relatively small sample of
moving the probe into and out of contact with membrane needed.
the sample surface and monitoring deflection in
the microcantilever arm. Through careful calibra-
tion of the system this deflection can be converted
References
into force, directly measuring the interaction
force as a function of probe tip – sample separa- Bowen WR, Hilal N (eds) (2009) Atomic force micros-
tion distance (Gibson et al. 2004). This allows the copy in process engineering. Butterworth-Heineman,
detection of DLVO, hydrophobic, hydrostatic Oxford
Bowen WR, Hilal N et al (1996) Atomic force microscope
and steric interactions, membrane stiffness, and
studies of membranes: surface pore structures of
adhesion forces. The sharp tip may be replaced by cyclopore and anopore membranes. J Membr Sci
a colloidal particle, which may be functionalized 110(2):233–238
Atomic Force Microscopy (AFM) 3

Gibson CT, Johnson DJ et al (2004) Method to determine modelling and atomic force microscopy. Desalination
the spring constant of atomic force microscope canti- 170:281–308
levers. Rev Sci Instrum 75(2):565–567 Johnson DJ, Al-Malek SA et al (2012) Atomic force
Hilal N, Johnson DJ (2010) The use of atomic force microscopy of nanofiltration membranes: effect of
microscopy in membrane characterisation. In: imaging mode and environment. J Membr Sci
Drioli E, Giorno L (eds) Comprehensive membrane 389:486–498
science and engineering. Elsevier Science, Oxford, Kochkodan V, Johnson DJ et al (2013) Polymeric mem-
pp 521–538 branes: surface modification for minimizing (bio)col-
Hilal N, Al-Zoubi H et al (2004) A comprehensive review loidal fouling. Adv Colloid Interface Sci (in press).
of nanofiltration membranes: treatment, pretreatment, doi:10.1016/j.cis.2013.05.005
A

Atomistic Simulations Methods equations for the motion of interacting atoms or


even deeper – electrons and nuclei.
Elena Tocci Quantum mechanical (QM) or ab initio
Institute on Membrane Technology ITM-CNR, methods describe matter at the electronic level,
University of Calabria, Rande (CS), Italy considering the fundamental particles, electrons
and protons. The equation from which molecular
properties can be derived is the Schrodinger
Atomistic Simulations equation, and various approximations must be
introduced in order to extend the utility of the
Atomistic simulations are theoretical and compu- method to polyatomic systems.
tational modeling tools for interpreting what hap- Atomistic methods are used to compute
pens at the atomic scale in solids, liquids, molecular properties, which do not depend on
molecules and plasmas. Atomistic simulations, electronic effects; the whole atom is modeled
such as phonon calculations, free-energy optimi- just as a soft sphere and obeys the laws of statis-
zations (molecular mechanics), molecular tical mechanics. Atomistic simulation utilizes
dynamics (MD), Monte Carlo simulations, and analytic potential energy expressions
crystal structure prediction, are used to interpret (sometimes referred to as empirical or classical
existing experimental data and predict new phe- potentials) to describe the systems.
nomena and to provide a way forward where The analytic potential energy functions are
experiments are not yet possible, e.g., under simplified mathematical expressions that attempt
extreme conditions or at atomistic size- and time- to model interatomic forces arising from the
scales which are difficult to detect directly (Allen quantum mechanical interaction of electrons
and Tildesley 1989; Haile 1992; Frenkel and Smit and nuclei. Their use is dictated by the need to
2002; Leach 2001; Brenner 2000; Allen 2004; model systems with sizes and/or timescales that
Tocci and Pullumbi 2011). exceed available computing resources, required
Molecular modeling is primarily a tool for for quantum calculations, which give no account
calculating the energy of a given molecular struc- of the complex electronic structure of atoms.
ture, and the goal is to understand and model the Forces between atoms are derived from empir-
motion of each atom in the material. ical interatomic potentials that are obtained from
Different levels of atomistic simulations exist, fitting material properties (e.g., lattice constant,
ranging from quantum mechanical models to sta- elastic constants, vacancy formation energy, etc.)
tistical methods. This means solving numerically from experimental data or QM calculations. They
the classical or quantum mechanical microscopic may depend on the distance between atoms,
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_36-1
2 Atomistic Simulations Methods

 
angles between bonds, angles between ! ! !
V nonbonded r 1 , r 2 , . . . , r N
planes, etc.
X !  XX ! ! 
The general form of the total potential of the ¼ v ri þ w r i, r j þ . . .
N-atom system describes types of interactions, i i j⊳i
bonded and non-bonded, and can be written as:  
!
  X   The v r i term represents an externally applied
! ! ! !
V r 1 , r 2 , . .. , r N ¼ V 1 r i potential field and describes external force fields
X   X   (e.g., gravitational field) and external
! ! ! ! !
þ V2 r i, r j þ V3 r i, r j, r k þ . . . constraining fields (e.g., the “wall function” for
i, j⊳i i, j⊳i, k⊳j
particles in a chamber). The pair potential
   
! !
The part of the potential energy V representing w r i , r j ¼ w r ij neglect three-body (and
bonding interactions will include terms of the higher order) interactions.
following kind: The Lennard-Jones potential is the most com-
monly used form:
1X r  2
V intramolecular ¼ K r ij  r eq   
2 bonds ij1 s 12 s6
wLJ ðr Þ ¼ 4e 
1 X y  2 r r
þ K ijk yijk  yeq
2
bend
where s is the diameter and e is the depth of the
angles
potential energy well. If electrostatic charges are
1 X X f, m    present, the appropriate Coulomb potentials are
þ K ijkl 1 þ cos mfijkl  gm
2 m added:
torsion
angles
Q1 Q2
wCoulomb ðr Þ ¼
The “bonds” 4pe0 r
  typically involve the separation
 ! !
r ij ¼  r i  r j  between adjacent pairs of atoms where Q1, Q2 are the charges and e0 the permit-
in a molecular framework, and a harmonic form tivity of the free space.
with specified equilibrium separation has been To be effective, an analytic potential energy
used, although this is not the only possible type. function must possess the following critical
The “bend angles” yijk are between successive properties:
! ! ! !
bond vectors such as r i  r j and r j  r k and
involve three atom coordinates. Usually this Flexibility: A potential energy function must be
bending term is quadratic in the angular displace- sufficiently flexible that it accommodates as
ment from the equilibrium value, although peri- wide a range as possible of fitting data.
odic functions are also used. The “torsion angles” Accuracy: A potential should be able to accu-
fijkl are defined in terms of three connected rately reproduce properties of interest as
bonds; hence four atomic coordinates are used. closely as possible.
The part of the potential energy V representing Transferability: A potential function should be
non-bonded interactions between atoms is tradi- able to study a variety of properties for
tionally split into one-body, two-body, three- which it was not fit.
body terms: Computational efficiency: Evaluation of the
function should be relatively efficient
depending on quantities such as system sizes
and timescales of interest, as well as available
computing resources.
Atomistic Simulations Methods 3

The major methods are molecular mechanics Allen MP, Tildesley DJ (1989) Computer simulation of
(MM), molecular dynamics (MD), Monte Carlo liquids. Clarendon Press, Oxford
Brenner DW (2000) The art and science of an analytic
(MC), and additionally, there is a whole range of potential. Phys Status Solidi B 217:23
hybrid techniques which combine features from Frenkel D, Smit B (2002) Understanding molecular sim-
both MD and MC methods. ulation: from algorithm to applications, 2nd edn. Aca-
demic, San Diego
Haile JM (1992) Molecular dynamics simulation. Wiley,
Chichester
Leach AR (2001) Molecular modelling: principles and
References
applications, 2nd edn. Prentice Hall, Harlow
Tocci E, Pullumbi P (2011) Chapter 1: Multi-scale molec-
Allen MP (2004) Introduction to molecular dynamics ular modeling approaches for designing/selecting
simulation computational soft matter: from synthetic polymers used for developing novel membranes. In:
polymers to proteins. In: Attig N, Binder K, Drioli E, Barbieri G (eds) Membrane engineering for
Grubmuller H, Kremer K (eds) Lecture notes, John the treatment of gases: gas-separation problems with
von Neumann Institute for computing, Julich, NIC membranes. The Royal Society of Chemistry, Cam-
series, vol 23, ISBN 3-00-012641-4, pp 1–28 bridge, UK, pp 1–28
A

Autothermal Reforming hydrogen during the reaction shifts the equilib-


rium reactions toward completion at moderate
Fausto Gallucci temperatures, and thus the extent of oxidation
Faculty of Chemical Engineering and Chemistry, reaction to achieve autothermal reforming is
Eindhoven University of Technology, moderate.
Eindhoven, The Netherlands One of the problems of autothermal reforming
carried out in membrane reactors is the mismatch
between the oxidation reaction rate and the
Autothermal reforming or oxidative steam reforming reaction rate. The oxidation is often
reforming is a combination of conventional much faster than the reforming, and for this rea-
steam reforming of the fuel (endothermic reac- son in packed bed membrane reactors, a high-
tion) with the partial oxidation of a small amount temperature region is obtained at the beginning
of the fuel (exothermic reaction) in order to of the bed followed by a low-temperature region
achieve an autothermal reaction that proceeds at the end of the bed. This could cause problems
without external input of energy (Chang to the membranes that could be damaged by high
et al. 2010; Tiemersma et al. 2012). temperatures while not working properly (low
The most studied autothermal reforming is the flux – see Richardson equation) at lower temper-
conversion of methane to hydrogen (Gallucci atures (Tiemersma et al. 2006; Gallucci et al.
et al. 2009). The overall chemical reactions tak- 2010).
ing place in the autothermal reforming of meth- To circumvent these problems, fluidized bed
ane include steam reforming (Eq. 1), water gas membrane reactors are often proposed for this
shift (Eq. 2), and total oxidation (Eq. 3). The kind of reaction system, as the solid circulation
energy generated by the oxidation reaction and inside the reactor allows a virtually isothermal
WGS is used for the SMR: condition even in case of highly exothermic
reactions.
CH4 þ H2 O Ð CO þ 3H2 (1) Examples of autothermal reforming (ATR)
(or oxidative steam reforming) reactions also
CO þ H2 O Ð CO2 þ H2 (2) include the ATR of ethanol and methanol or the
ATR of naphtha (Lin et al. 2010; Tosti et al. 2010;
CH4 þ 2O2 ! CO2 þ 2H2 O (3) Moreno and Wilhite 2009). All these reactions
have been successfully tested in membrane reac-
This reaction system can be carried out efficiently tors for pure hydrogen production.
in a membrane reactor as the extraction of

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_39-3
2 Autothermal Reforming

References Moreno AM, Wilhite BA (2009) Autothermal hydrogen


generation from methanol in a ceramic microchannel
Chang H-F, Pai W-J, Chen Y-J, Lin W-H network. In: Conference proceedings – 2009 AIChE
(2010) Autothermal reforming of methane for produc- annual meeting, 09AIChE. Retrieved from http://www.
ing high-purity hydrogen in a Pd/Ag membrane reac- scopus.com/inward/record.url?eid=2-s2.0-779522829
tor. Int J Hydrog Energy 35(23):12986–12992, 00&partnerID=40&md5=0650ebd8cd9440d3ac32e03
Retrieved from http://www.scopus.com/inward/ b4f859c7d
record.url?eid=2-s2.0-78049471869&partnerID=40 Tiemersma TP, Patil CS, Sint Annaland MV, Kuipers
&md5=631e9a956f70441c60cc3fb3987ed76c JAM (2006) Modelling of packed bed membrane reac-
Gallucci F, Van Sint Annaland M, Kuipers JAM tors for autothermal production of ultrapure hydrogen.
(2009) Autothermal reforming of methane with inte- Chem Eng Sci 61(5):1602–1616, Retrieved from
grated CO2 capture in novel fluidized bed membrane http://www.scopus.com/inward/record.url?eid=2-s2.0-
reactors. Asia Pac J Chem Eng 4(3):334–344. 30344455632&partnerID=40&md5=9fb77a0611e8e6
doi:10.1002/apj a89745a4b8625bbebf
Gallucci F, Van Sintannaland M, Kuipers JAM Tiemersma TP, Kolkman T, Kuipers JAM, van Sint
(2010) Theoretical comparison of packed bed and flu- Annaland M (2012) A novel autothermal reactor con-
idized bed membrane reactors for methane reforming. cept for thermal coupling of the exothermic oxidative
Int J Hydrog Energy 35(13):7142–7150, Retrieved coupling and endothermic steam reforming of methane.
from http://www.scopus.com/inward/record.url?eid= Chem Eng J 203:223–230, Retrieved from http://www.
2-s2.0-77954826477&partnerID=40&md5=569ec26 scopus.com/inward/record.url?eid=2-s2.0-848656377
bf526471832579c3f965b1d90 97&partnerID=40&md5=47095694b70255a4e72794
Lin W-H, Liu Y-C, Chang H-F (2010) Autothermal 5b6ad24016
reforming of ethanol in a Pd-Ag/Ni composite membrane Tosti S, Borelli R, Santucci A, Scuppa L (2010) Pd-Ag
reactor. Int J Hydrog Energy 35(23):12961–12969, membranes for auto-thermal ethanol reforming. Asia
Retrieved from http://www.scopus.com/inward/record. Pac J Chem Eng 5(1):207–212, Retrieved from http://
url?eid=2-s2.0-78049467904&partnerID=40&md5= www.scopus.com/inward/record.url?eid=2-s2.0-77649
0048616ca9b8d29ade703c2eea0ab1bf 116340&partnerID=40&md5=50f41a519d60bbaa07
aa2f96c86792bc
A

Azeotropic Distillation azeotrope can be, then, removed by distillation,


and a residual highly rich in one of the substances
Alessandra Criscuoli is obtained. A typical example is the distillation of
Institute of Membrane Technology (ITM-CNR), mixtures of water-ethanol. By classic distillation,
Rende, CS, Italy the distillate contains 95 % of alcohol (pure boil-
ing temperature, 78.4  C) and 5 % of water (pure
boiling temperature, 100  C), and no further incre-
Azeotropic distillation is a particular type of dis- ments in ethanol purity can be reached, because
tillation by which it is possible to separate azeo- this mixture boils, as a unique compound, at
tropes (Perry and Green 1984). Azeotropes are 78.17  C. However, if benzene or cyclohexane is
mixtures of two or more substances that boil added to the mixture, a ternary azeotrope is formed
together at a constant temperature. It is, therefore, that incorporates all the water and has a lower
impossible to separate them directly by distilla- boiling point than ethanol. Therefore, if the distil-
tion, because a distillate of the same composition lation is now carried out, the new azeotrope will be
of the liquid feed is produced. Azeotropic distilla- recovered as distillate, while practically pure eth-
tion is based on the addition of a compound that anol is produced as residue (see Fig. 1). Besides
acts on the volatility of the substances contained azeotropic distillation, other methods can be
into the azeotrope, so that a new azeotrope, made also employed for the separation of azeotropes
of the substances present in the starting azeotrope and, in particular, membrane operations like
and the added compound, is formed. The new pervaporation and membrane distillation.

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_40-3
2 Azeotropic Distillation

Ternary
azeotrope

Benzene or
cyclohexane

+ Ternary azeotrope
+ ethanol Distillation

Water-ethanol
azeotrope

Ethanol

Azeotropic Distillation, Fig. 1 Azeotropic distillation of water-ethanol

References

Perry RH, Green D (1984) Perry’s chemical engineers’


handbook. McGraw-Hill, Singapore
B

Bacteria and Spore Removal sterilization treatment. Various researchers have


investigated how far the bacterial count could be
Karin Schroen reduced as listed in Table 1.
Laboratory of Food Process Engineering, From the table, it is clear that a variety of
Wageningen University and Research Centre, membranes and process conditions have been
Wageningen, The Netherlands used, ranging from very high to low cross-flow
velocities, and application of a uniform trans-
membrane pressure or frequent back pulsing.
Bacteria can be of great influence on many pro- These conditions are clearly aiming at processing
cesses, be it in, for example, food, pharma, fer- under very different conditions, where frequent
mentation, or water production. Obviously, back pulsing will control the amount of deposited
bacteria (and their spores) can be removed by material, the uniform transmembrane pressure
heat treatment or addition of specific components concept aims at stable filtration conditions along
that inhibit their growth or even kill them, but the the length of the membrane. All approaches have
downside of this is that the product properties will shown interesting results; the log reductions that
be influenced and this is mostly undesirable. In can be achieved are around 4 (10,000-fold reduc-
this respect, membrane microfiltration could be tion), although it should be noted that these
an interesting alternative when used for cold ster- values are not as high as obtained after regular
ilization. If the bacterial count is not too high and heat treatment.
other components are sufficiently smaller, the The highest log reduction (6.6, which is higher
removal of bacteria and spores can rather easily than for regular pasteurization) was claimed for
be carried out using dead-end microfiltration. microsieves, which are silicon plates with very
When the size of bacteria and other compo- uniform pores prepared by laser interference
nents overlap, this separation is far from straight- lithography (Van Rijn and Elwenspoek 1995).
forward. An illustrative example can be found in Although the bacterial reduction was measured
dairy separation, in which cold sterilization of for dead-end filtration using a 0.5 mm microsieve
“milk” has been reported. The components that and SMUF (simulated ultrafiltrate) spiked with
are most important for this separation are the milk Bacillus subtilis, it is expected that the high log
fat globules (cream; typical sizes from 0.1 to count reduction is a result of its narrow pore size
15 mm), bacteria (0.5–5 mm), and casein micelles distribution of the microsieve.
(20–300 nm). Since cream and bacteria overlap in In case of the uniform transmembrane pres-
size, the cream is first removed by centrifugation. sure concept, reduction of bacteria and spores by
The resulting skim milk receives the cold microfiltration is carried out near the critical
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_41-5
2 Bacteria and Spore Removal

Bacteria and Spore Removal, Table 1 Comparison of cold sterilization results from various sources
Process conditions cross-flow/pressure, Log
Membrane type and flux UTP, back pulsing reduction Source
Ceramic 1.4 mm; 1.4•10 4
m/s 50 kPa, 7.2 m/s UTP, skim milk Above 3.5 Saboya and Maubois
2000
Reversed asymmetric 0.87 mm; 0.5–1 m/s; back pulsing frequency Between Guerra et al. 1997
1.4•10 4 m/s 0.2–1 s 1, skim milk 4 and 5
Microsieve 0.5 mm Dead-end filtration of spiked SMUF 6.6 Van Rijn and
Kromkamp 2001
Bactocatch: ceramic 6–8 m/s, skim milk, UTP Holm et al. 1989
membranes

pressure, at which the amount of particles that is References


carried toward that membrane by permeate is
counterbalanced by the amount of particles dif- Guerra A, Jonsson G, Rasmussen A, Waagner Nielsen E,
Edelsten D (1997) Low cross flow velocity
fusing away from the membrane to the feed solu-
microfiltration of skim milk for removal of bacterial
tion. We expect that this can be even taken one spores. Int Dairy J 7:849
step further, as indicated in the work of van Holm S, Malmberg R, Svensson K (1989) Method and
Dinther et al. (2011), in which particles that plant producing milk with low bacterial content. WO
Patent 8:601–687
size-wise correspond to milk fat globules and
Saboya LV, Maubois JL (2000) Current developments of
bacteria were reported to be separated by fluid microfiltration technology in the dairy industry. Lait
skimming and lift effects. For this to occur, first a 80:541
nonporous channel is used to induce particle Van Dinther AMC, Schroën CGPH, Boom RM
(2011) High-flux membrane separation using fluid
migration after which in a porous area the small
skimming dominated convective fluid flow. J Membr
particles that are situated close to the wall can Sci 371(1–2):20
specifically be removed. This process has not Van Rijn CJM, Elwenspoek MC (1995) Micro filtration
been demonstrated at large scale, but it holds membrane sieve with silicon micro machining for
industrial and biomedical applications. In: Proceed-
great promise since it would allow for direct
ings of micro electro mechanical systems (MEMS),
separation of bacteria from full milk without the Amsterdam, p 83
need of centrifugation. Besides, the separation is Van Rijn CJM, Kromkamp J (2001) Method for filtering
no longer determined by the pore size of the milk. WO Patent 0,209,527. http://www.spgveco.com/
precision+metal/applications/filtration. Accessed July
membrane; metal sieves from SPG Veco with
2012
uniform pores of around 20 mm were used, but
by the process conditions that determine which
part of the feed is removed.
B

Bacterial Biofilm Formation domains. Many industries suffer the ill effects of
biofilm growth of one type or another, which can
Lidietta Giorno and Napoleone D’Agostino result in heavy costs in cleaning and mainte-
Institute on Membrane Technology, National nance. Biofilms occurring in membrane systems
Research Council of Italy, ITM-CNR, University may cause severe loss performance and the use of
of Calabria, Rende (CS), Italy costly cleaning procedures to maintain output and
quality. The fouling is often so severe that accept-
able operation cannot be maintained and mem-
Synonyms brane replacements are needed. It is necessary to
understand the biofilm formation mechanism
Bacterial biofilm; Bacterial adhesion; Biofouling with the aim to propose a solution to contrast
Biofilms were observed as early as 1674, when this fouling.
Antonie van Leeuwenhoek used his primitive but Bacteria are capable of colonizing almost any
effective microscope to describe aggregates of surface and have been found at extreme condi-
“animalcules” that he scraped from human tooth tions such as temperatures from 12  C to 110  C
surface (Costerton 1999). Since then, more accu- and pH values between 0.5 and 13.
rate descriptions of biofilms are made. Bacteria Biofilm growth occurs by physical, chemical,
generally exist in one of two types of population: and biological processes. Fletcher described the
planktonic, freely existing in bulk solution, and accumulation of microorganisms on a collecting
sessile, as a unit attached to a surface or within surface as a process of three stages:
the confines of a biofilm (Garrett et al. 2008). (i) adsorption, or the accumulation of an organ-
Biofilm is a result of many complicated steps. ism on a collector surface, i.e., substrate
It includes the formation of a conditioning film on (deposition); (ii) attachment, or the consolidation
a material’s surface, the movement of bacteria, an of the interface between an organism and a col-
attachment process, the growth on material sur- lector, often involving the formation of polymer
faces, and the breakdown finally. For bacteria, the bridges between the organism and collector; and
advantages of biofilm formation are numerous. (iii) colonization, or growth and division of
These advantages include: protection from anti- organisms on the collector’s surface. Although
biotics (Godberg 2002), disinfectants (Peng et al. useful as a snapshot of biofilm growth, this type
2002), and dynamic environments (Chen et al. of profile is limited when considering the inti-
1998). mate processes of cell–substrate/cell–cell inter-
Over the past few decades, biofilm growth has action. Characklis and Marshal later described an
been observed in many industrial and domestic eight-step process which included the formation
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_42-1
2 Bacterial Biofilm Formation

of an initial conditioning layer, reversible and takes into consideration are hydrophobic–hy-
irreversible adhesion of bacteria, and the eventual drophilic and osmotic (Chang and Chang 2002)
detachment of cells from a mature biofilm for and have also been described in terms of thermo-
subsequent colonization. dynamic interaction (Gallardo-Moreno et al.
Anything that may be present within the bulk 2002).
fluid can through gravitational force or move- In real time, a number of the reversibly
ment of flow settle onto a substrate and become adsorbed cells remain immobilized and become
part of a conditioning layer. This layer modifies irreversibly adsorbed. It has been argued that the
substrata facilitating accessibility to bacteria. physical appendages of bacteria (flagella, fim-
Surface charge, potential, and tensions can be briae, and pili) overcome the physical repulsive
altered favorably by the interactions between forces of the electrical double layer (De Weger
the conditioning layer and substrate. The sub- 1987). Subsequently, the appendages make con-
strate provides anchorage and nutrients tact with the bulk lattice of the conditioning layer
augmenting growth of the bacterial community. stimulating chemical reactions such as oxidation
Initially, planktonic microbial cells are and hydration and consolidating the
transported from bulk liquid to the conditioned bacteria–surface bond. Some evidence has
surface either by physical forces or by bacterial shown that microbial adhesion strongly depends
appendages such as flagella. The reversible on the hydrophobic–hydrophilic properties of
adsorption of a fraction of the cells reaching the interacting surfaces (Liu et al. 2004).
surface normally occurs. Local environmental As the stationary cells divide (binary divi-
variables which contribute to bacterial adhesion sion), daughter cells spread outward and upward
are factors such as available energy, surface func- from the attachment point to form clusters. Typ-
tionality, bacterial orientation, temperature, and ically, such interactions and growth within the
pressure conditions. If repulsive forces are developing biofilm form into a mushroom-like
greater than the attractive forces, the bacteria structure. This structure is believed to allow the
will detach from the surface. The probability of passage of nutrients to bacteria deep within a
this phenomenon occurs is higher before the for- biofilm. After an initial stage, a rapid increase in
mation of the conditioning layer. The activation population is observed, otherwise described as
energy for desorption of bacteria is low and so it the exponential growth phase. This depends on
is likely to occur, underlining the weakness of the the nature of the environment, both physically
bonds. Physical forces associated to bacterial and chemically. The rapid growth occurs at the
adhesion include the van der Waals forces, steric expense of the surrounding nutrients from the
interactions, and electrostatic (double layer) bulk fluid and the substrate. At this stage the
interaction, collectively known as the DVLO physical and chemical contribution to the initial
(Derjaguin, Verwey, Landau, and Overbeek) attachment ends and the biological processes
forces, which originally described the interaction begin to dominate. Excretion of polysaccharide
of a colloidal particle with a surface (Rutter and intercellular adhesin (PIA) polymers and the
Vincent 1980). According to this theory, the total presence of divalent cations interact to form
interaction between a surface and a particle is the stronger bonding between cells (Dunne 2002).
summation of their van der Waals and Coulomb Differential gene expression between the two
interactions. Since the van der Waals attractive bacterial states (planktonic/sessile) is in part
force is dominant in the vicinity of a surface, associated to the adhesive needs of the popula-
particles adhere irreversibly because they cannot tion. For example, the production of surface
separate from the surface by Brownian motion. In appendages is inhibited in sessile species as
contrast, the Coulomb interaction becomes dom- motility is restricted and no longer necessary.
inant at a distance away from the surface because Simultaneously, expression of a number of
the van der Waals force decreases sharply with genes for the production of cell surface proteins
distance. Other interactions that DVLO theory and excretion products increases. Surface
Bacterial Biofilm Formation 3

proteins (porins), such as Opr C and Opr E, allow disinfectants used to kill bacteria. Bacteria pos-
the transport of extracellular products into the sess membrane-bound proton pumps which
cell and excretion materials out of the cell, e.g., extrude protons from the cytoplasm to generate
polysaccharides (Hancock et al. 1990). The struc- a transmembrane electrochemical gradient
ture of many Gram-negative bacterial polysac- (Rowland 2003), i.e., the proton motive force.
charides is relatively simple, comprising either The passive influx of protons in response to the
homopolysaccharides or heteropolysaccharides proton motive force can be a problem for cells
(Sutherland 2001). These molecules impart attempting to regulate their cytoplasmic pH
mechanical stability and are pivotal to biofilm (Booth 1985). Large variations in external pH
adhesion and cohesion and evasion from harsh can overwhelm such mechanisms and have a
dynamic environmental conditions. They consol- biocidal effect on the microorganisms. Bacteria
idate the biofilm structure. Hall-Stoodley and respond to changes in internal and external pH by
Stoodley identified the differences in gene adjusting the activity and synthesis of proteins
expression of planktonic and sessile cells, and associated with many different cellular processes
as many as 57 biofilm-associated proteins were (Olsen 1993). Studies have shown that a gradual
not found in the planktonic profile. increase in acidity increases the chances of cell
The stationary phase of growth describes a survival in comparison to a sudden increase by
phase where the rate of cell division equals the rapid addition of HCl (Li 2001). This suggests
rate of cell death. At high cell concentration, a that bacteria contain mechanisms in place which
series of cell signaling mechanisms are employed allow the bacterial population to adapt to small
by the biofilm, and this is collectively termed environmental changes in pH. However, there are
quorum sensing (Bassler 1999). Quorum sensing cellular processes which do not adapt to pH fluc-
describes a process where a number of tuations so easily. One such process is the excre-
autoinducers (chemical and peptide signals in tion of exopolymeric substances
high concentrations, e.g., homoserine lactones) (polysaccharides). Optimum pH for polysaccha-
are used to stimulate genetic expression of both ride production depends on the individual spe-
mechanical and enzymatic processors of algi- cies, but it is around pH 7 for most bacteria.
nates, which form a fundamental part of the extra- Both mixed species and pure culture biofilms
cellular matrix. The death phase sees the behave like viscoelastic fluids. Biofilms exhibit
breakdown of the biofilm. Enzymes are produced both irreversible viscous deformation and revers-
by the community itself which break down poly- ible elastic response and recoil (Ohashi and
saccharides holding the biofilm together, actively Harada 2004). Extracellular polymeric sub-
releasing surface bacteria for colonization of stances like alginate, xanthan, and gellan gum
fresh substrates. Alginate lyase produced by aggregate due to hydrogen bonding to form
Pseudomonas fluorescens and Pseudomonas highly hydrated viscoelastic gels (Stoodley et al.
aeruginosa, N-acetyl-heparosan lyase by 1999). The presence of acetylated uronic acids in
Escherichia coli, and hyaluronidase by Strepto- the bacterial alginate of P. aeruginosa biofilms
coccus equi are examples of the enzymes used in increases its hydration capacity. These properties
the breakdown of the biofilm matrix (Sutherland provide the biofilm with mechanical stability
1999). Simultaneously, the operons coding for (Stoodley et al. 2002).
flagella proteins are upregulated so that the The matrix formed by EPS responds to stress
organisms have the apparatus for motility and by exhibiting (i) elastic tension due to a combi-
the genes coding for a number of porins are nation of polymeric entanglement, entropic, and
downregulated, thus completing a genetic cycle weak hydrogen bonding forces; (ii) viscous
for biofilm adhesion and cohesion. damping due to polymeric friction and hydrogen
Changes in pH can have a marked effect on bond breakage; and (iii) alignment of the poly-
bacterial growth and as such are frequently mers in the shear direction (Klapper et al. 2002).
exploited in the production of detergents and Such properties change with increased
4 Bacterial Biofilm Formation

temperature. Increasing the temperature of poly- documented. The reports available describe fairly
saccharides produces a gel-like substance which radical effects of temperature on adhered bacte-
gradually increases in strength until a critical ria. Marion-Ferey et al. observed the effect of
point is reached. At the critical point the gel high temperatures (80–90  C) on the removal of
forms a solution (Villain-Simonnet et al. 2000). biofilms. It was discovered that these tempera-
Such behavior affects the viscosity of the poly- tures were not effective for biofilm removal due
saccharides which can affect biofilm adherence. to “baking effects” at high temperature, appar-
The optimum temperature for a microorganism is ently increasing the adherent nature of the biofilm
associated with an increase in nutrient intake to the surface.
resulting in a rapid formation of biofilm
(Stepanovic et al. 2003). Enzymes are responsi-
ble of nutrient metabolism; then the formation of
References
a biofilm is dependent on the presence and reac-
tion rates of enzymes. Temperature influences the Bassler BL (1999) How bacteria talk to each other: regu-
reaction rate of enzymes having an impact on the lation of gene expression by quorum sensing. Curr
development of the cells. Optimum temperatures Opin Microbiol 2:582–587
result in the healthy growth of bacterial Booth IR (1985) Regulation of cytoplasmic pH in bacteria.
Microbiol Rev 49:359–378
populations. Temperatures away from the opti- Chang YI, Chang PK (2002) The role of hydration force
mum negatively influence bacterial enzyme reac- on the stability of the suspension of Saccharomyces
tion rates, and a reduction of bacterial growth cerevisiae – application of the extended DLVO theory.
efficiency occurs. Fletcher reported the effect of Colloids Surf A Physicochem Eng Asp 211:67–77
Characklis WG, Marshal KC (1990) Biofilms. Wiley,
temperature on attachment of stationary phase New York
cells. Findings showed that a decrease in temper- Chen MJ, Zhang Z, Bott TR (1998) Direct measurement of
ature reduced the adhesive properties of a marine the adhesive strength of biofilms in pipes by microma-
Pseudomonad. It is believed that the effect was nipulation. Biotechnol Tech 12:875–880
Costerton JW (1999) Introduction to biofilm. Int
due to a decrease in the bacterial surface polymer J Antimicrob Agents 11:217–221
at lower temperatures as well as effects such as De Weger LA, van der Vlugt C, Wijfjes AHM et al (1987)
reduced surface area. However, Herald and Flagella of a plant-growth-stimulating Pseudomonas
Zottola observed that the presence of bacterial fluorescens strain are required for colonization of
potato roots. J Bacteriol 169:2769–2773
surface appendages was dependent on tempera- Dunne WM (2002) Bacterial adhesion: seen any good
ture. At 35  C cells were shown to have a single biofilms lately? Clin Microbiol Rev 15:155–166
flagellum, while at 21  C they had two to three Fletcher M (1977) The effects of culture concentration and
flagella, and at 10  C, cells exhibited several age, time, and temperature on bacterial attachment to
polystyrene. Can J Microbiol 23:1–6
flagella. This may suggest that the initial interac- Fletcher M (1980) Microbial adhesion to surfaces. Ellis
tion between the bacteria and substrate may Horwood, Chichester
increase with a lowering of temperature, increas- Gallardo-Moreno AM, Gonzalez-Martin ML, Perez-
ing the likelihood of adhesion. Perhaps the more Giraldo C et al (2002) The measurement temperature:
an important factor relating physicochemical and
uniform properties of polysaccharides at lower adhesive properties of yeast cells to biomaterials.
temperatures increase the possibility of biofilm J Colloid Interface Sci 271:351–358
adhesion, because many microbial polysaccha- Garrett TR, Bhakoo M, Zhang Z (2008) Bacterial adhe-
rides undergo transition from an ordered state at sion and biofilms on surfaces. Prog Nat Sci
18:1049–1056
lower temperatures and in the presence of ions to Godberg J (2002) Biofilms and antibiotic resistance: a
a disordered state at elevated temperature under genetic linkage. Trends Microbiol 10:264
low ionic environments (Nisbet et al. 1984). Hall-Stoodley L, Stoodley P (2002) Developmental regu-
Although there is plenty of information lation of microbial biofilms. Curr Opin Biotechnol
13:228–233
describing the effect of temperature on bacterial Hancock REW, Siehnel R, Martin N (1990) Outer mem-
growth in culture, the effect of temperature on the brane proteins of Pseudomonas. Mol Microbiol
removal of adhered microorganisms is not so well 4:1069–1075
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Herald PJ, Zottola EA (1988) Attachment of Listeria Peng JS, Tsai WC, Chou CC (2002) Inactivation and
monocytogenes to stainless steel surfaces at various removal of Bacillus cereus by sanitizer and detergent.
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Hiemenz PC, Rajagopalan R (1997) Principles of colloid Rowland BM (2003) Bacterial contamination of dental
and surface chemistry. Marcel Dekker, New York unit waterlines: what is your dentist spraying into
Klapper I, Rupp CJ, Cargo R et al (2002) Viscoelastic fluid your mouth? Clin Microbiol Newsl 25:73–77
description of bacterial biofilm material properties. Rutter PR, Vincent B (1980) Microbial adhesion to sur-
Biotechnol Bioeng 80:289–296 faces. Ellis Horwood, London
Li Y (2001) Cell density modulates acid adaptation in Stepanovic S, Cirkovic I, Mijac V et al (2003) Influence of
Streptococcus mutans. J Bacteriol 183:6875–6884 the incubation temperature, atmosphere and dynamic
Liu Y, Yang S, Xu H et al (2004) The influence of cell and conditions on biofilm formation by Salmonella
substratum surface hydrophobicities on microbial spp. Food Microbiol 20:339–343
attachment. J Biotechnol 110:251–256 Stoodley P, Lewandowski Z, Boyle J et al (1999) Struc-
Marion-Ferey K, Pasmore M, Stoodley P et al (2002) Bio- tural deformation of bacterial biofilms caused by short-
film removal from silicone tubing: an assessment of term fluctuations in fluid shear: an in situ investigation
the efficacy of dialysis machine decontamination pro- of biofilm rheology. Biotechnol Bioeng 65:83–92
cedures using an in vitro model. J Hosp Infect Stoodley P, Cargo R, Rupp CJ et al (2002) Biofilm mate-
53:64–71 rial properties as related to shear-induced deformation
Marshall KC, Stout R, Mitchell R (1971) Mechanism of and detachment phenomena. J Ind Microbiol
the initial events in the sorption of marine bacteria to Biotechnol 29:361–367
surfaces. J Gen Microbiol 68:337–348 Sutherland IW (1999) Polysaccharases for microbial
Nisbet BA, Sutherland IW, Bradshaw IJ et al (1984) exopolysaccharides. Carbohydr Polym 38:319–328
XM-6: a new gel-forming bacterial polysaccharide. Sutherland IW (2001) Microbial polysaccharides from
Carbohydr Polym 4:377–394 Gram-negative bacteria. Int Dairy J 11:663–674
Ohashi A, Harada H (2004) Adhesion strength of biofilm Villain-Simonnet A, Milas M, Rinaudo MA (2000) New
developed in an attached-growth reactor. Water Sci bacterial exopolysaccharide (YAS34). II. Influence of
Technol 29:281–288 thermal treatments on the conformation and structure.
Olsen ER (1993) Influence of pH on bacterial gene expres- Int J Biol Macromol 27:77–87
sion. Mol Microbiol 8:5–14
S

Silicalite Membrane channel running to (010) with ten-membered ring


openings of 5.3  5.6 Å and a sinusoidal channel
Tsuneji Sano parallel to the (100) with ten-membered ring
Department of Applied Chemistry, Hiroshima openings of 5.1  5.5 Å.
University, Graduate School of Engineering, Silicalite membrane was prepared as a self-
Higashi-Hiroshima, Japan standing polycrystalline film at first and was very
fragile (Sano et al. 1991). Therefore, the silicalite
membranes are crystallized on porous supports
Zeolites are a class of crystalline aluminosilicates such as sintered stainless steel disc or alumina
with highly regular and open microporous struc- disc(tube) with an average pore diameter of 0.5 
tures. More than 200 types of zeolite frameworks 2 mm. Colloidal silica is added to a stirred mixture
have been identified by the Structure Commis- of tetrapropylammonium bromide (TPABr) and
sion of the International Zeolite Association. sodium hydroxide in solution, to give a hydrogel
Zeolite membranes combine the great advantages with a composition of 0.1 TPABr-0.05 Na2O-
of inorganic membranes, such as temperature SiO2-80H2O. The hydrogel is transferred to a
stability and resistance against solvents, with the stainless steel autoclave and kept at 170  C for
molecular sieving effect. Zeolite silicalite (MFI, 48 h. The separation performances can be evalu-
where the three characters indicate the frame- ated by pervaporation measurements using vari-
work type) with Si/Al ratio of 1 is well known ous aqueous alcohol solutions as a feed. Flux and
as a hydrophobic zeolite. Figure 1 shows the separation factor a(ROH/H2O) are calculated
framework structure of MFI zeolite from following equations:
(International Zeolite Association Web site
2013). There are two channel systems: a straight

 ðWeight of permeate, kgÞ


Flux kg=m2 h ¼ (1)
ðMembrane area, m2 Þ  ðPermeation time, hÞ

½CROH =CH2 O Permeate


Separation factor aðROH=H2 OÞ ¼ (2)
½CROH =CH2 O Feed

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_43-1
2 Silicalite Membrane

where the CROH and CH2 O are the volume frac- membrane experiences the irregular stresses that
tions of alcohols and water, respectively. arise from a difference in the thermal expansion
Figure 2 shows scanning electron micrographs between the support and the silicalite crystals or
(SEM) of the outer surface and cross-section of from removal of volatile materials from the zeo-
the membrane on the stainless steel support (Sano lite framework, cracks are easily formed within
et al. 1994). The surface is formed of an aggre- the membrane during the treatment process.
gate of crystals of 10  30 mm and the growth on Therefore, pretreatment conditions of mem-
the support led to a randomly grown crystalline branes affect strongly the separation perfor-
layer. The average thickness of the silicalite layer mance. As listed in Table 1 (Sano et al. 1994),
was confirmed by Si line analysis using energy- the silicalite membrane after air-drying at 100  C
dispersive X-ray analysis (EDX). The organic (containing TPA+) shows a very low flux com-
amine used in the silicalite synthesis as a template bined with a low separation factor below 1, indi-
remains in the channels of silicalite crystals. In cating that there is no cracks and pores between
order to use the membrane as the separation silicalite grains within the membrane before the
membrane, the amine must be removed from the pretreatment. However, in the case of the mem-
channels by certain procedures. As the silicalite brane after the thermal treatment, the flux and the
separation factor increase with an increase in the
treatment temperature and period. The membrane
calcined at 500  C to remove the template
completely shows the high flux combined with
the higher separation factor. The membrane
changes from the water-selective membrane to
the ethanol-selective one by decreasing the
amount of TPA+ occluded in the zeolite frame-
work, and the separation of ethanol/water takes
place by transport through the zeolite channels.
Figure 3 displays effects of the feed temperature
on the separation factor and the flux for various
alcohol/water mixtures (Sano et al. 1994). The
high separation factor is obtained for 1-propanol/
Silicalite Membrane, Fig. 1 Framework structure of
silicalite (MFI) zeolite (IZA web. 2013) water mixture, although the flux is very low. On

Silicalite Membrane,
Fig. 2 SEM images of (a) a b
outer surface and (b) cross-
section of silicalite
membrane on stainless steel
support (Reproduced from
Sano et al. (1994) with the
permission of Elsevier)

25 μm 250 μm
Silicalite Membrane 3

Silicalite Membrane, Table 1 Influence of pretreatment conditions on pervaporation performance of silicate mem-
brane (Reproduced from Sano et al. (1994) with the permission of Elsevier)
Treatment condition Flux (kg/m2 h) Separation factor a (EtOH/H2O)

Air-drying 100 C 12 h 0.00303 0.38
In vacuum 300  C 6h 0.00840 0.58
In vacuum 380  C 6h 0.0394 7.8
Calcination 500  C 20 h 0.760 58
Feed temperature: 60  C
Feed ethanol concentration: 5 vol.%

2 100

MeOH
80 1-PrOH
1.5 Separation factor α (ROH/H2O)
Flux (kg/m2h)

60
EtOH
1
EtOH 2-PrOH
40

0.5
20 MeOH
2-PrOH

1-PrOH
0 0
20 30 40 50 60 70 20 30 40 50 60 70
Feed temperature (°C) Feed temperature (°C)

Silicalite Membrane, Fig. 3 Pervaporation flux and separation factor a for various alcohol/water mixtures
(Reproduced from Sano et al. (1994) with the permission of Elsevier). Feed alcohol concentration: 1 mol%

the other hand, the higher flux and the lower References
separation factor are obtained for methanol/
water mixture. This can be explained by the dif- International Zeolite Association Web site (2013) http://
www.iza-online.org/
ferences in the molecular size and the interaction
Sano T, Kiyozumi Y, Kawamura M, Mizukami F,
between alcohol and silicalite, methanol being Takaya H, Mouri T, Inaoka W, Toida Y,
the smallest and the most polar molecule in the Watanabe M, Toyoda K (1991) Preparation and char-
group of alcohols tested here. acterization of ZSM-5 zeolite film. Zeolites
11:842–845
Sano T, Hasegawa M, Kawakami Y, Kiyozumi Y,
Yanagishita H, Kitamoto D, Mizukami F (1994)
Potentials of silicalite membrane for the separation of
alcohol/water mixture. Stud Surf Sci Catal
84:1175–1182
B

Batch Diafiltration the feed volume is kept constant by continuously


adding a diluant at a rate equal to the
Zoltán Kovács permeation rate.
Department of Food Engineering, Institue of It should be pointed out that the removal of
Bioengineering and Process Engineering, Szent microsolutes and the concentration of
Istvan University, Budapest, Hungary macrosolutes (i.e., the reduction of the volume
of process liquor) are both required for most
applications. The term batch diafiltration, in its
Batch diafiltration refers to a pressure-driven broader sense, may stand for a batch filtration
membrane filtration process in which a diluant process that is designed to achieve the twin objec-
(pure solvent) is added into the feed tank in order tives of concentrating and purifying a multi-
to enhance the degree of separation of solute system according to a specific diluant uti-
macrosolutes from microsolutes. In batch lization strategy. In this context, batch
diafiltration, in contrast to continuous diafiltration is a complex process that may
diafiltration, the retentate stream is recirculated involve a sequence of consecutive operational
to the feed tank, and only the permeate stream is steps.
collected separately. During the operation, A straightforward way of achieving the dual
solute-free diluant is introduced into the feed objectives of concentration and fractionation is to
tank to replace solvent losses as schematically combine CVD with concentration mode opera-
illustrated in Fig. 1. The requirement for an effec- tional steps (i.e., in which no diluant is added into
tive separation is the utilization of a membrane the feed tank). A so constructed typical three-step
which highly retains the macrosolute but perme- process, also referred to as traditional diafiltration
able for the microsolute. Thus, depending on the (TD), involves the following phases:
application, microfiltration, ultrafiltration, (i) concentration mode to achieve an intermediate
nanofiltration, or even reverse osmosis mem- macrosolute concentration, (ii) constant-volume
branes can be applied. diafiltration to “wash out” the microsolute by a
In its strict, original sense, the term batch pure solvent introduced into the system, and (iii)
diafiltration refers to a process that aims at further concentration to the final desired
removing the microsolutes from the process macrosolute concentration. Beside TD, a number
liquor. The standard way of achieving this puri- of alternative strategies have been proposed.
fication goal is to employ a constant-volume These include the sequential dilution diafiltration
diafiltration (CVD) process that is probably the (SDD), intermittent feed diafiltration (IFD),
most common type of batch diafiltration. In CVD, variable-volume diafiltration (VVD),
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_45-6
2 Batch Diafiltration

Batch Diafiltration,
Diluant u(t)
Fig. 1 Schematic
representation of batch Retentate Permeate q(t)
diafiltration configuration

Feed

pre-concentration combined with variable- V represents the feed tank volume. This initial
volume diafiltration (CVVD), and dynamic- value problem describes the evolution in time of
volume diafiltration (DVD). the feed volume and the feed concentration of any
Diafiltration techniques differ in controlling solute under the assumption that the diluant is
the addition of the diluant in terms of quantity solute-free and the feed tank is well-mixed.
and duration. The differences between the vari- Note that the time-dependent variables (i.e., per-
ous operations are best described by the propor- meate flux and the solute rejections) are, in a
tionality factor a (i.e., the ratio of diluant flow d(t) general case, a function of feed concentrations
to permeate flow q(t)) as a function of operation and may vary with operation conditions
time (Foley 2006). For instance, TD process is (temperature, pressure, cross-flow velocity, etc.).
characterized with a sequence a(t) = {0, 1, 0} The unique feature of realizing both concen-
with two unknown switching times at the end of tration and fractionation puts membrane filtration
the first and of the second time interval. Simi- in an attractive position and compares favorably
larly, CVVD process has two phases with con- with other separation methods or even with a
stant a levels a(t) = {0, a1} and an unknown sequence of consecutive unit operations. In com-
switching time. Table 1 shows the diluant control parison with continuous processes, batch opera-
strategies applied in batch processing. Note that tions are especially suited to small-scale
the best time-varying profile of diluant addition operations, require less expensive automatic con-
needs not necessarily be one of the arbitrarily trols, and enable a reduced membrane area in
predefined profiles. The diafiltration process, order to reach the target (Baker 2004). Most
that is, designed by the evaluation of the optimal batch plants operate under constant mechanistic
time-varying profile of the diluant flow, is membrane pressure adjusted simply by the
referred to as dynamic-volume diafiltration retentate valve. There exist, however, other
(Paulen et al. 2012). types of process control strategies in engineering
The governing differential equations for a practice, such as constant flux or constant wall
generalized batch diafiltration process are given concentration control (van Reis et al. 1997).
as These are normally employed when unfavorable
side effects (e.g., enhanced fouling or product
dci ci q quality deterioration) occur that can be associated
¼ ðRi  aÞ, ci ð0Þ ¼ ci0 , i ¼ 1, 2
dt V with the high concentration at the
dV
¼ ða  1Þq, V ð0Þ ¼ V 0 : membrane wall.
dt

where ci is the solute concentration in the feed


tank, Ri the rejection of component i, and
Batch Diafiltration 3

Batch Diafiltration, Table 1 Diluant utilization strategies in batch diafiltration


Name a - strategy
Constant-volume dilution a¼1
Traditional diafiltration a ¼ f0, 1, 0g
Variable-volume diafiltration a ¼ const, 0 < a < 1
Preconcentration with variable-volume diafiltration a ¼ f0, a1 g, a1 ¼ const, 0 < a1 < 1

Intermittent feed diafiltration a ¼ ð0, amax Þn , 0

Sequential dilution diafiltration a ¼ ðamax , 0Þn
Dynamic-volume diafiltration a ¼ aðtÞ 0  aðtÞ  amax
n number of repetition

References Paulen R, Fikar M, Foley G, Kovács Z, Czermak P (2012)


Optimal feeding strategy of diafiltration buffer in batch
Baker R (2004) Membrane technology and applications. membrane processes. J Membr Sci 411–412:160–172
Wiley, Chichester van Reis R, Goodrich EM, Yson CL, Frautschy LN,
Foley G (2006) Ultrafiltration with variable volume Whiteley R, Zydney AL (1997) Constant Cwall ultra-
diafiltration: a novel approach to water saving in filtration process control. J Membr Sci
diafiltration processes. Desalination 130(1–2):123–140
199(1–3):220–221
B

Beer Clarification 2. PROFi Membrane System by Pall and GEA


Westfalia – a combination of hollow fiber
Frank Lipnizki microfiltration system with a high-speed sep-
Alfa Laval Copenhagen, Søborg, Copenhagen, arator as pretreatment
Denmark 3. AlfaBright system by Alfa Laval and
Sartorius – a process based on the combination
of cassette microfiltration system with a high-
In the traditional brewing process, the beer is speed separator as pretreatment
clarified after fermentation and before maturation
to remove mainly the remaining yeast but also The membranes established for beer filtration
microorganisms and haze. The conventional pro- are all polymeric microfiltration membranes
cess for beer clarification is the combination of a based on polyethersulfone with 0.5–0.65 mm
high-speed separator followed by diatomaceous pores and beer capacities of 0.5 1.0 hl/(m2 h)
earth (DE)/kieselguhr filtration which is (Buttrick 2007). The resulting beer quality from
complemented in some cases by second filtration the membranes is similar or improved compared
with PVP (polyvinylpyrrolidone) to obtain a very to the DE filtration; in Table 1 a comparison
clear beer. The major challenge of the conven- between beer filtered by DE and microfiltration
tional process is related to the DE filtration membranes is given. Other membranes, e.g.,
because the DE can vary in quality and is prob- ceramic membranes, have been tested for beer
lematic for handling and disposal since it is haz- filtration but so far have not established them-
ardous plus DE filtration generates large amounts selves on the market. The key difference between
of effluent. Alternatively, from its introduction in the three concepts is the use of a high-speed
2001 (Buttrick 2007) cross-flow microfiltration separator as pretreatment. In the BMF system a
has established itself in the brewing industry retentate tank is used to collect the beer solids,
with over 50 breweries worldwide adopting this while both the PROFi and the AlfaBright systems
DE-free beer filtration. Generally, three concepts are using high-speed separators as pretreatment
are currently used in the industry: before the membrane to remove the beer solids
and thus eliminating the need for a retentate tank.
1. Beer Membrane Filtration (BMF) by Pentair The systems can be typically run in batch or
(previously Norit) – a system based on hollow continuous operation depending on the size and
fiber microfiltration cartridges without a high- requirements of the individual brewery. In batch
speed separator as pretreatment operation, the complete system shifts from filtra-
tion into cleaning mode after each batch. Plants
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_46-1
2 Beer Clarification

Beer Clarification, Table 1 Comparison of key parameters of beer filtered with DE filtration and microfiltration
(Lipnizki 2005)
Beer before filtration Beer after DE filtration Beer after microfiltration
Original extract [%] 11.40 11.37 11.39
Alcohol [%] 3.84 3.83 3.84
Color [EBC] 7.20 6.70 7.00
Viscosity [MPas] 1.62 1.57 1.56
Turbidity at 0  C [EBC] 32.00 0.53 0.41

with continuous operation are arranged in skids/ References


blocks and use sequential cleaning which allows
for some skids/blocks to be in standby cleaning Buttrick P (2007) Filtration – the facts. Brewer Distiller
Int 3(12):12–19
mode, while other blocks are in filtration mode.
Lipnizki F (2005) Optimisation and integration of mem-
The major challenges for cross-flow membrane brane processes in the beverage industry, 10th edn.
beer filtration are the relatively high investment Aachener Membran Kolloquium, Aachen, 16.-
costs and complexity of the process when com- 17.03.2005
pared to DE filtration and the increasing avail-
ability of alternative DE-free filter aids.
B

Beer Dealcoholization through the membrane modules and is then


recycled to the batch tank. The
Frank Lipnizki permeate – water and alcohol – is removed
Alfa Laval Copenhagen, Søborg, Copenhagen, from the process, while retentate, concen-
Denmark trated beer and flavors, is returned to the
batch tank.
2. Diafiltration: This step is similar to the
In the last decades the demand for low alcohol pre-concentration step but diafiltration
and alcohol-free drinks increased, e.g., in Ger- water – desalted and deoxygenized water – is
many the annual consumption of alcohol-free added to wash out the alcohol. The amount of
drinks nearly doubled from 130.4 l per person in diafiltration water added balances the amount
1980 to 248.2 l person in 1999, while the annual of permeate removed from the process, and
consumption of alcoholic drinks declined from thus, the level in the batch tank remains con-
179.5 to 156.3 l during the same period (Gebhardt stant. This operation is continued until the
2001). Conventionally beer can be dealcoholized desired alcohol concentrations in the beer are
by distillation, but additionally the membrane achieved.
process reverse osmosis and dialysis have 3. Alcohol adjustment: In this step, the taste and
established themselves for the partial dealcoho- alcohol content is fine-tuned by addition of
lization of beer by eight to ten times. The key desalted and deoxygenized water.
advantage of membrane processes over distilla- 4. Posttreatment: In order to give the beer its
tion is that beer can be dealcoholized at low specific character and to balance taste losses
temperatures typically 78  C to minimize the due to removal of the taste carrier alcohol, the
effect of temperature on the beer flavor resulting CO2 levels can be adjusted, and hop extract,
in high-quality low alcohol beer, which can be syrup, or other flavor enhancers are added.
bottled after final sterile filtration.
Reverse osmosis is typically carried out in As an alternative to reverse osmosis, dialysis
spiral wound modules, and the dealcoholization can be used for the dealcoholization of beer.
process based on reverse osmosis can be divided Commonly, hollow fiber modules are used for
into four individual operations which are typi- dialysis allowing the beer to flow on one side of
cally carried out in batch mode: the membrane and water as dialysate on the other
side. The process is normally operated in counter-
1. Pre-concentration: In this step the volume of current flow to maximize the concentration gra-
the feed beer is reduced. The beer is passed dient over the dialysis membrane and thus the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_47-1
2 Beer Dealcoholization

driving force of the dialysis process. The dialy- References


sate is constantly recycled over a steam stripping
column to remove the alcohols, thus maintaining Branyik T, Silva DP, Baszczynski M, Lehnert R, Almeida
e Silva JB (2012) A review of methods of low alcohol
the driving force of the process while minimizing
and alcohol-free beer production. J Food Eng
the dialysate consumption. In addition, in order to 2012(108):493–506
minimize CO2 losses, the feed pressure should be del Olmo A, Blanco CA, Palacio L, Prádanos P,
selected close to the CO2 saturation pressure, and Hernández A (2012) Setting up of a method of
pervaporation for improving alcohol-free beer.
small amounts of the CO2 should be added to the
Euromembrane, London, pp 23–27
dialysate (Branyik et al. 2012). Gebhardt W (2001) Weltforum der Wein- und
Furthermore, osmotic distillation for beer Saftbereitung. F&S Filtrieren Separieren 15(5):229
dealcoholization (Russo et al. 2013) and Russo P, Liguori L, Albanese D, Crescitelli A, Di Matteo
M (2013) Investigation of osmotic distillation tech-
pervaporation for aroma recovery can be consid-
nique for beer dealcoholization. CEt Chem Eng
ered as part of the beer dealcoholization process Trans 32:1735–1840
(del Olmo et al. 2012), but so far these processes
are not commercialized.
B

Beer Maturation membranes, it is possible to recover a high-


quality beer which can be blended with the main
Frank Lipnizki beer stream going toward clarification and stor-
Alfa Laval Copenhagen, Søborg, Copenhagen, age. Using microfiltration membranes with pores
Denmark of 0.4–0.5 mm, it is possible to retain the yeast and
allow the beer to pass the membrane without any
major impact on the quality of the beer. In this
In the beer production process, the clarified and process, the yeast in the tank bottoms is concen-
cooled wort from the brewhouse is transferred trated from 7 % to 10 % DM to approx. 20 % DM
together with yeast to the fermentation tanks for and thus 50–70 % of the beer in the tank bottoms
the primary fermentation which converts the fer- can be recovered. The yield of recovered extract
mentable sugar into alcohol and CO2. The and alcohols can be further maximized if
resulting “green beer” undergoes a second diafiltration water is added. Recovering beer
fermentation – beer maturation – under addition from tank bottoms can increase the output of an
of sugar or fresh yeasted wort. During the matu- average brewery by 1 % of its annual production
ration, the residual fermentable sugars in the or 24,000 hl extra for a brewery with an annual
“green beer” will be converted to alcohol and output of 2 million hl (Lipnizki 2005). The amor-
the beer will be saturated with CO2. After the tization for a microfiltration beer recovery unit is
fermentation, the beer is clarified and stored in typically 1–2 years.
the bright beer cellar. Remaining in the fermen-
tation tanks are tank bottoms – a mixture of
settled yeast cells and beer – which are equal
Reference
approx. 1.5–2.0 % of the fermentation tank vol-
ume. In the past this beer in the tank bottom Lipnizki F (2005) Optimisation and integration of mem-
would be considered lost since it could not be brane processes in the beverage industry, 10. Aachener
added to the main beer stream. However, using Membran Kolloquium, 16.-17.03.2005: preprints. -
microfiltration with tubular ceramic membranes Aachen, Mainz, 2005. - 3-86130-409-0.
or plate-and-frame modules with polymeric

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_48-2
B

Benzene and Cyclohexane boiling point mixtures. The separation mecha-


Separation nism in PV is not based on only relative volatility
of components in distillation but on the differ-
Tadashi Uragami ence in sorption and diffusion properties of the
Kansai University, Organization for Research feed substances.
and Development of Innovative Science and Figure 1 illustrates the principles of PV. In this
Technology (ORDIST), Suita, Osaka, Japan separation process, when a liquid mixture is fed
to the upstream side of a polymer membrane and
the downstream side is evacuated, a component
Benzene/Cyclohexane Separation in the feed mixture can preferentially permeate
through the membrane. In a PV process, differ-
In the petrochemical industry, the separation of ences between the solubility and diffusivity of the
benzene (Bz) and cyclohexane (Chx) is the most mixture components in the polymer membrane
important and difficult processes. Chx is pro- and the relative volatility of the permeants deter-
duced in benzene hydrogenation units under Ni mine the permeability and selectivity (Binding
or Pd catalyst. The unreacted Bz is remained in et al. 1961; Aptel et al. 1974). In general, PV
the reaction mixture and must be removed to exhibits the following characteristics (Uragami
produce pure Chx. The separation of benzene 2006, 2010):
and Chx is very difficult by a conventional distil-
lation because close-boiling point mixtures are 1. Selective transport across the nonporous
formed in the entire range of their compositions. membrane is achieved by a three-step process
At present, azeotropic distillation and extractive of solution, diffusion, and evaporation.
distillation are applied to this separation. These 2. Because the driving force for permeation is the
distillations, however, are complex and need high vapor pressure for each component rather than
energy consumption. In the industry of Chx pro- total system pressure, this method is effective
duction, the conventional Bz/Chx separation pro- for separation of organic liquid mixtures with
cesses are strongly required. Therefore, many high osmotic pressure.
studies have investigated the PV properties of 3. PV can be applied to the separation and con-
polymer membranes for Bz/Chx separation. centration of mixtures that are difficult to sep-
Pervaporation (PV) is a promising membrane arate by distillation. For example, it is useful
technique for the separation of organic/organic for the separations of azeotropic mixtures,
mixtures, as PV can be used to separate organic close-boiling point mixtures, and structural
liquid mixtures such as azeotropic and close- isomers.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_49-1
2 Benzene and Cyclohexane Separation

temperature and the LCP membrane exhibited


selectivity for the aromatic hydrocarbons. The
permeation rate and selectivity of the LCP mem-
brane for each mixture decreased with increasing
molecular size of the aromatic hydrocarbon in the
binary feed mixture (Inui et al. 1998). When
Bz/Chx mixtures were permeated through
nematic and smectic side-chain liquid-crystalline
polymer (n- and s-LCP) membranes under vari-
ous conditions during PV, the n- and s-LCP mem-
branes exhibited Bz/Chx selectivity. The
selectivity of the n-LCP membrane changed
from solubility-selectivity controlled to
Benzene and Cyclohexane Separation,
diffusion-selectivity controlled upon the state
Fig. 1 Principle of pervaporation (PV)
transformation of the membrane, induced by an
increase in the permeation temperature. In con-
4. PV can be used for the removal of certain
trast, the selectivity of the s-LCP membrane was
components in equilibrium reactions.
governed by diffusion selectivity regardless of
5. Polymer membrane compaction, a frequent
the state of this membrane. At low permeation
problem in high-pressure gas separations, is
temperatures, the n-LCP membrane in the liquid-
not encountered in PV because the feed pres-
crystalline state exhibited lower permeability but
sure is typically low.
higher selectivity than the s-LCP membrane.
However, at high permeation temperatures, the
A side-chain liquid-crystalline polymer (LCP)
relationship between the permeability and
was synthesized by the addition of mesogenic
Bz/Chx selectivity of the n-LCP and s-LCP mem-
monomer to poly(methylsiloxane) with a Pt cat-
branes in the liquid-crystalline state was
alyst. When Bz/Chx mixtures were permeated
reversed. These results are a result of differences
through the LCP membranes by PV at various
in the chemical and physical structure of the
temperatures, the permeation rate increased with
n-LCP and s-LCP membranes (Inui et al. 1998).
increasing benzene concentration in the feed
The PV properties of a series of cross-linked
solution and permeation temperature. Although
4,40 -hexafluoro-isopropylidene dianhydride
the LCP membranes exhibited Bz/Chx selectiv-
(6FDA)-based copolyimide membranes for the
ity, the mechanism responsible for the perme-
separation of Bz/Chx mixtures were investigated
ation and separation of the Bz/Chx mixtures was
(Ren et al. 2001). The glassy, highly rigid
different in the glassy, liquid-crystalline state
copolyimides were obtained by polycondensa-
versus the isotropic state of the LCP membranes.
tion of 6FDA with various diamines. To obtain
These results suggest that the Bz/Chx selectivity
high permeability as well as high selectivity, a
was moderately influenced by the change in LCP
combination of the diamines 2,3,5,6-tetramethyl-
membrane structure (i.e., a state transformation).
1,4-phenylene diamine (4MPD), 4,40 hexafluoro-
The balance between the orientation of the
isopropylidiene dianiline (6FpDA), and
mesogenic groups and the flexibility of the silox-
3,5-diaminobenzoic acid (DABA) as monomers
ane chain is very important with respect to per-
with a crosslinkable group was used. Cross-
meability and Bz/Chx selectivity (Inui
linking is necessary to prevent undesirable swell-
et al. 1997, 1998). When benzene/cyclohexane,
ing effects, which generally occur with
toluene/cyclohexane, and o-xylene/cyclohexane
non-cross-linked polyimides, especially if high
mixtures were subjected to PV through an LCP
benzene concentrations are reached during
membrane in the liquid-crystalline state, the per-
PV. The degree of cross-linking was kept con-
meation rate increased with increasing
stant at 20 %, whereas the ratio of the diamine
Benzene and Cyclohexane Separation 3

monomers 6FpDA and 4MPD was varied. The Binding RC, Lee RJ, Jennings JF, Mertic EC (1961) Sep-
PV experiments were performed at 60  C, using aration of liquid mixtures by pervaporation. Ind Eng
Chem 53:47
Bz/Chx mixtures with benzene concentrations Inui K, Miyata T, Uragami T (1997) Permeation and
covering the entire concentration range. All of separation of benzene/cyclohexane mixtures through
the cross-linked polymers had excellent chemical liquid-crystalline polymer membranes. J Polym Sci
and thermal stability in the PV experiments. In all Part B Polym Phys 35:699
Inui K, Miyata T, Uragami T (1998a) Effect of permeation
cases, conditioning of the membrane samples temperature on permeation and separation of a ben-
with pure benzene was a suitable pretreatment zene/cyclohexane mixture through liquid-crystalline
to enhance the permeation rate without decreas- polymer membranes. J Polym Sci Part B Polym Phys
ing the Bz/Chx selectivity significantly. For the 36:281
Inui K, Miyata T, Uragami T (1998b) Permeation and
most promising membrane material, 6FDA- separation of binary organic mixtures through a
4MPD/DABA of 4:1 cross-linked with ethylene liquid-crystalline polymer membrane. Macromol
glycol, the PV experiments were performed with Chem Phys 199:589
a benzene/cyclohexane feed mixture of 50/50 Inui K, Okazaki K, Miyata T, Uragami T (1998c) Effect of
mesogenic groups on characteristics of permeation and
(w/w) over a temperature range between 60  C separation for benzene/cyclohexane mixtures of side-
and 110  C to determine the effect of temperature chain liquid-crystalline polymer membranes. J Membr
on the separation characteristics. Sci 143:93
Ren J, Standt-Bickel C, Lichtenthaler R (2001) Separation
of aromatics/aliphatics with crosslinked 6FDA-based
copolyimides. Sep Purif Technol 22–3:31
Uragami T (2006) Polymer membranes for separation of
References
organic liquid mixtures. In: Yanpolskii Y, Pinnau I,
Freeman BD (eds) Materials science of membranes for
Aptel P, Cuny J, Jozenfonvice J, Morel G, Neel J (1974) gas and vapor separation. Wiley, Chichester,
Liquid transport through membranes prepared by pp 355–372
grafting of polar monomer onto poly(tetrafluor- Uragami T (2010) Selective membranes for purification
oethylene) films. II. Some factors determining and separation of organic liquid mixtures. In: Drioli E,
pervaporation rate and selectivity. J Appl Polym Sci Georno L (eds) Comprehensive membrane science and
18:365 engineering, volume 2 membrane operations in molec-
ular separations. Elsevier, Amsterdam, pp 273–324
B

Biodegradable Membrane and/or edible, extending their use to the fields of


biomedicine and edible coatings for food
Isabel Coelhoso1, Filomena Freitas2, Vitor D. products.
Alves3 and Maria A. M. Reis2 Biodegradable polymers obtained by chemical
1
LAQV- REQUIMTE, Departamento de synthesis have been used, for example, in food
Quı́mica, Faculdade de Ciencias e Tecnologia, packaging materials (Siracusa et al. 2008) and
Universidade Nova de Lisboa, Caparica, Portugal medical applications (e.g., fracture fixation, den-
2
UCIBIO-REQUIMTE, Departamento de tal orthopedic implants, artificial skin, suture
Quı́mica, Faculdade de Ciências e Tecnologia, anchors, drug delivery) (Yen et al. 2009;
Universidade Nova de Lisboa, Caparica, Portugal Armentano et al. 2010; Bettahalli et al. 2011).
3
LEAF – Linking Landscape, Environment, They have also been applied for separation of
Agriculture and Food, Instituto Superior de organic mixtures by pervaporation (Zereshki
Agronomia, Universidade de Lisboa, Lisboa, et al. 2010, 2011).
Portugal They include the following:

(i) Polyglycolic acid (PGA), an aliphati-


Biodegradable membranes consist of thin-film- c–aromatic copolymer, which combines
like structures usually applied as separating the excellent material properties of aromatic
selective barriers and support devices. These polyethylene terephthalate and the biode-
structures are generally composed of biodegrad- gradability of aliphatic polyesters. It is pro-
able polymers, complemented with additives, duced by a polycondensation reaction of
such as plasticizers, emulsifiers, and cross- glycol and aliphatic dicarboxylic acids,
linking agents. To be considered biodegradable, which may be obtained from renewable
all membrane components must be degraded by resources.
the action of microorganisms and converted into (ii) Polylactic acid (PLA), a thermoplastic ali-
water, carbon dioxide and/or methane, and new phatic polyester obtained from polymeriza-
cell biomass. tion of the lactic acid monomer produced by
The wide range of polymers used in the devel- microbial fermentation.
opment of biodegradable membranes enables the (iii) Polycaprolactone (PCL), a thermoplastic
production of structures with quite diverse prop- polymer obtained by chemical synthesis
erties, finding applications in different areas. It is using nonrenewable resources
interesting to note that some of them, beyond (petrochemical derivatives).
being biodegradable, are also biocompatible
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_51-2
2 Biodegradable Membrane

Among the biodegradable polymers produced biodegradable films from the extracellular polysaccha-
by microbial fermentation, polysaccharides (e.g., ride produced by Pseudomonas oleovorans grown on
glycerol byproduct. Carbohydr Polym 83:1582–1590
pullulan, hyaluronan, gellan, GalactoPol, Armentano I, Dottori M, Fortunati E, Mattioli S, Kenny
curdlan, bacterial alginate, bacterial cellulose) JM (2010) Biodegradable polymer matrix
(Freitas et al. 2011) and polyesters (e.g., nanocomposites for tissue engineering: a review.
polyhydroxyalkanoates) have been applied in Polym Degrad Stab 95:2126–2146
Bettahalli N, Steg H, Wessling M, Stamatialis D (2011)
films and edible coatings (e.g., pullulan, gellan) Development of poly(L-lactic acid) hollow fiber mem-
(Nieto 2009; Alves et al. 2011). Both microbial branes for artificial vasculature in tissue engineering
polysaccharides and polyesters show a wide scaffolds. J Membr Sci 371:117–126
range of properties that may be tuned by manip- Chapman PD, Oliveira T, Livingston AG, Li K (2008)
Membranes for dehydration of solvents by
ulating the bioreaction conditions. Polyhydrox- pervaporation. J Membr Sci 318:5–37
yalkanoates show a wide range of applications, Eisenbart E (2007) Biomaterials for tissue engineering.
such as in industry (e.g., packaging, waterproof Adv Eng Mat 9:1051–1060
paperboard), medicine (e.g., bone plates, Freitas F, Alves VD, Reis MAM (2011) Advances in
bacterial exopolysaccharides: from production to bio-
osteosynthetic materials, surgical sutures, and technological applications. Trends Biotechnol
dressing materials for surgery), and agriculture 29:388–398
(e.g., mulch films) (Philip et al. 2007). Nieto MB (2009) Structure and function of polysaccharide
The polymers recovered from natural products gum-based edible films and coatings. In: Embuscado
ME, Huber KC (eds) Edible films and coatings for food
generally used to produce biodegradable mem- applications. Springer, New York, pp 57–112
branes include polysaccharides (e.g., starch, cel- Philip S, Keshavarz T, Roy I (2007) Polyhydrox-
lulose, pectin, alginate, carrageenan, chitosan) yalkanoates: biodegradable polymers with a range of
and proteins (e.g., gelatin/collagen, soy protein, applications. J Chem Technol Biotechnol 82:233–247
Siracusa V, Rocculi P, Romani S, Rosa MD (2008) Biode-
gluten). These polymers are widely used to gradable polymers for food packaging: a review.
develop edible coatings for food products and Trends Food Sci Technol 19:634–643
biodegradable films intended for food packaging Yen C, He H, Lee LJ, Winston Ho WS (2009) Synthesis
(Nieto 2009). Chitosan, alginate, and collagen are and characterization of nanoporous polycaprolactone
membranes via thermally- and nonsolvent-induced
also referred to be applied in tissue engineering phase separations for biomedical device application.
(Eisenbarth 2007). J Membr Sci 343:180–188
Polysaccharide-based membranes, such as Yu L, Dean K, Li L (2006) Polymer blends and compos-
chitosan and sodium alginate, have received ites from renewable resources. Prog Polym Sci
31:576–602
much attention for solvent dehydration by Zereshki S, Figoli A, Madaeni SS, Simone S, Jansen JC,
pervaporation, due to their good film-forming Esmailinezhad M, Drioli E (2010) Poly(lactic acid)/
properties, chemical resistance, and high poly(vinyl pyrrolidone) blend membranes: effect of
permselectivity for water (Chapman et al. 2008; membrane composition on pervaporation separation
of ethanol/cyclohexane mixture. J Membr Sci
Yu et al. 2006). 362:105–112
Zereshki S, Figoli A, Madaeni SS, Galiano F,
Esmailinezhad M, Drioli E (2011) Pervaporation sep-
References aration of ethanol/ETBE mixture using poly(lactic
acid)/poly(vinyl pyrrolidone) blend membranes.
J Membr Sci 373:29–35
Alves VD, Ferreira AR, Costa N, Freitas F, Reis MAM,
Coelhoso IM (2011) Characterization of
B

Biodegradable Organic Matter polyhydroxyalkanoates, bacterial cellulose,


xanthan, and pullulan (Mensitier et al. 2011)
Isabel Coelhoso1, Filomena Freitas2, Vitor D.
Alves3 and Maria A. M. Reis2 Polysaccharides are the most abundant mac-
1
LAQV-REQUIMTE, Departamento de romolecules in the biosphere. These complex
Química, Faculdade de Ciencias e Tecnologia, carbohydrates constituted of monosaccharides
Universidade Nova de Lisboa, Caparica, Portugal joined together by glycosidic bonds are often
2
UCIBIO-REQUIMTE, Departamento de one of the main structural elements of plant and
Química, Faculdade de Ciências e Tecnologia, animal exoskeleton (e.g., cellulose, carrageenan,
Universidade Nova de Lisboa, Caparica, Portugal chitin) or have a key role in the plant energy
3
LEAF – Linking Landscape, Environment, storage (e.g., starch).
Agriculture and Food, Instituto Superior de Cellulose and starch are of prime interest as
Agronomia, Universidade de Lisboa, Lisboa, biopolymers because of their availability and
Portugal rather low cost. A variety of polysaccharides
and their derivatives, besides starch and cellulose
derivatives, have been used as biodegradable
Biodegradable organic matter is organic material, membrane-forming matrixes, including alginate,
plant, and animal matter with origin in living pectin, carrageenan, chitin, and various gums.
organisms, which can be converted by the action Several protein sources have been proposed
of microorganisms to water, carbon dioxide, for the preparation of biopolymers, in particular,
and/or methane and biomass. cereal proteins which are available in large
Organic materials can be used to obtain bio- amounts as by-products arising from agricultural
degradable polymers which are classified and biofuel processing activities such as ethanol
according to the method of production or their production. These protein-rich products include
source (Fig. 1): spent grain from the brewing and distilling indus-
tries, cereal bran streams from milling, and pro-
– Polymers directly extracted or removed from tein residues from starch extraction activities
biomass such as polysaccharides and proteins (Mensitier et al. 2011).
– Polymers produced by classical chemical syn- Microbial biopolymers are naturally synthe-
thesis starting from renewable bio-based sized by microorganisms with different functions
monomers such as polylactic acid (PLA) in the microbial cell, including intracellular car-
– Polymers produced by microorganisms or bon or energy storage reserves (e.g., glycogen,
genetically modified bacteria such as
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_52-1
2 Biodegradable Organic Matter

Biodegradable
Polymers

Biopolymers Polymers
(renewable resources) (fossil resources)

PCL
Extracted from Biomonomer Produced by
Biomass Synthesis Microorganisms
PGA

PLA PHA PBSA

Proteins Polysaccharides

Pullulan

Whey protein Pectin


Glucan
Casein Carrageenan

Soy protein Starch

Gluten Cellulose

Biodegradable Organic Matter, Fig. 1 Biodegradable polymers

polyesters), structural cell wall components (e.g., ranging from rheology modifiers to bioplastics,
chitin, b-glucans), and extracellular biopolymers which makes them useful in many industrial
(e.g., exopolysaccharides), often secreted as pro- applications (e.g., agro-food, cosmetics, pharma-
tective mechanisms in response to environmental ceutical, textile) (Rehm 2010).
conditions (Rehm 2010).
A wide range of agro-food and industrial
wastes/by-products have been proposed as alter- References
native substrates for the production of microbial
biopolymers, including molasses, cheese whey, Freitas F, Alves VD, Reis MAM (2011) Advances in
bacterial exopolysaccharides: from production to bio-
palm date syrup, olive mill wastewater (OMW),
technological applications. Trends Biotechnol
glycerol by-product from the biodiesel industry, 29(8):388–398
corn-steep liquor, spent malt grains, apple and Mensitieri G, Di Maio E, Buonocore G, Nedi I,
grape pomaces, citrus peels, peach pulp, used Oliviero M, Sansone L, Iannace S (2011) Processing
and shelf life issues of selected food packaging mate-
oils, and several acid-hydrolysate wastes (e.g.,
rials and structures from renewable resources. Trends
melon, watermelon, cucumber, tomato, rice), Food Sci Technol 22:72–80
among others (Freitas et al. 2011; Verlinden Rehm BHA (2010) Bacterial polymers: biosynthesis,
et al. 2011). modifications and applications. Nat Rev Microbiol
8:578–592
The microbial biopolymers produced include
Verlinden RAJ, Hill DJ, Kenward MA, Williams CD,
polysaccharides, polyamides, polyesters, and Piotrowska-Seget Z, Radecka IK (2011) Production
polyanhydrides. Depending on their composition of polyhydroxyalkanoates from waste frying oil by
and molecular weight, they have properties Cupriavidus necator. AMB Express 2011:1–11
B

Biogas referred to as anaerobic digesters or anaerobic


fermenters. The resources used for biogas pro-
Ivo Vankelecom1 and Muhammad Waqas duction include kitchen waste, dry poultry drop-
Anjum2 pings and animal excrements, remnants of food
1
Centre for Surface Chemistry and Catalysis, KU processing, and slaughterhouse leftovers. Four
Leuven, Heverlee, Leuven, Belgium ingredients needed for biogas production are
2
School of Chemical & Materials Engineering, organic matter, bacteria, anaerobic conditions,
National University of Science & Technology, and heat. In a controlled reaction system, the
Islamabad, Pakistan gaseous mixture thus produced can contain up
to 70 % of biohydrogen and biomethane, respec-
tively, that can be used for commercial applica-
Fossil fuels are still the primary source of energy tions (Harold 2007).
by preference. However, as fossil fuels become The anaerobic digestion process can be classi-
more and more expensive with the possibility of fied into different sets of complex reactions, as
depletion of resources, the quest for alternate shown in Fig. 1. Production of biohydrogen and
sources of energy is gaining attention. In this biomethane from organic wastes consists of
whole situation, anaerobic digestion of biological mainly three steps including hydrolysis,
resources and biological waste could be a prom- acetogenesis, and methanogenesis. Organic sub-
ising alternative energy carrier. strates can be converted to biogas by a diverse
Natural gas normally consists of 90–95 % group of microbes using multienzyme
methane, but in biogas this composition is (cellulases, amylases, lipases, proteases, etc.)
reduced to 50–65 % making it a low-grade natu- systems.
ral gas which is the product of neutral decompo- Organic material is fed into digesters after
sition of organic substance of animal or plant grinding to an appropriate size. In the digesters,
origin due to anaerobic bacterial activity. The these substrates are heated and agitated leading to
plants used for biogas production are normally

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_54-1
2 Biogas

Biogas, Fig. 1 Schematic


diagram of the anaerobic Organic matter
digestion process for biogas (OM)
generation (Modified from
Basu et al. 2010)

Hydrolysis
(Soluble OM)

Fermentation
(Fatty acids)

Acetate Methanogenesis H2 + C2

CH4 + CO2

production of biogas which is collected in a bio- cheap alternative energy. However, the presence
gas container. This gas is fed into an electric of incombustible and acid gases, like CO2, not
generator which produces electricity and heat. only reduces its calorific value, but their corro-
Biohydrogen generated in fermentation pro- sive nature restricts its transportation. One of the
cesses (e.g., anaerobic fermentation, photofer- many trace components includes silicone
mentation, dark fermentation) has hydrogen and containing compounds. Commonly occurring
carbon dioxide as major ingredients. On the other siloxanes in biogas are known as volatile methyl
hand, biomethane produced by anaerobic diges- siloxanes (VMS) that include cyclic tri-, tetra-,
tion of biological wastes has 38–40 % carbon and pentasiloxane, as well as linear di-, tri-,
dioxide with smaller amounts of hydrogen sulfide tetrasiloxane. After combustion, undesirable
along with trace amounts (ppm) of hydrogen, microcrystalline quartz and pentasiloxane are
nitrogen, oxygen, and volatiles with 55–60 % produced as they cause the wear & tear of engines
methane as a major part (Rasi et al. 2007). Biogas and turbines. Purified biogas can be used as a feed
has a calorific value of 35–44 kJ g 1, which is to fuel cells or for domestic applications and
comparatively higher than other energy resources power generation. Figure 2 represents the possi-
like petrol, diesel, or LPG and solid fuels like ble applications of biogas (Basu et al. 2010).
coal, charcoal wood, etc. Biogas is a potential
source of environmentally benign, clean, and
Biogas 3

Hydrogen production Fuel cell

Gasification
Bio Gas

Combined Cycle ELectricity Generation


Thermal power

Anaerobic digesstion/ Hydro


Methane Gas engines/Fuel cell
gasifiction

Biogas, Fig. 2 Possible applications of biogas as energy resource (Modified from Basu et al. 2010)

References opportunities 3–4. http://www.londonswineconference.


ca/proceedings/2007/LSC2007_HHouse.pdf. Accessed
S. Basu, A.L. Khan, A. Cano-Odena, C. Liu, 29 Jan 2013.
I.F.J. Vankelecom, Membrane-based technologies for S. Rasi, A. Veijanen, J. Rintala, Trace compounds of
biogas separations. Chem Soc Rev 39, 750–768 (2010) biogas from different biogas production plants. Energy
Harold House (2007) Proceeding for London Swine 32, 1375–1380 (2007)
conference-today’s challenges. Tomorrow’s
B

Biogas Recovery in the natural gas grid. In this case, the gas must
be upgraded to natural gas standards, namely,
Ivo Vankelecom 98 % methane content (AEBIOM 2009).
Centre for Surface Chemistry and Catalysis, Although the composition of biogas varies
KU Leuven, Leuven (Heverlee), Belgium significantly depending on many factors such as
the type of digester, the average values are
reported to range between 50 % and 70 % meth-
The constant increase in energy demand, coupled ane and 30–50 % carbon dioxide, as well as
with the depletion of fossil fuels, is a concern that hydrogen sulfide, sulfur compounds, siloxanes,
cannot be ignored in the industrial and highly and aromatic and halogenated compounds (Rasi
populated world of today (Basu et al. 2010). Bio- et al. 2007). Upgrading (purification) of biogas is
gas production is a very promising source of highly beneficial in terms of increasing the
renewable energy that still offers further exploi- amount of methane per unit volume of biogas,
tation of its potential (Scholz et al. 2013). Essen- which equals an increase in its calorific value. In
tially, microbially controlled biogas production is addition to the obvious need for removal of car-
an already existing part of the global carbon bon dioxide as the major pollutant, the trace com-
cycle, releasing an estimated 590–800 million pounds have the potential to trigger ozone
tons of methane to the atmosphere (Bond and depletion and the greenhouse effect, reduce the
Templeton 2011). Current biogas recovery sys- quality of local air due to formation of volatile
tems seek to exploit these processes in order to organic compounds (VOCs), and so
produce energy from sewage wastewater, animal on. Moreover, sulfur compounds corrode pipe-
manure, crop straws, or mixed agricultural wastes lines and combustion engines, while silicon com-
(Chen et al. 2012; Rasi et al. 2011). Usually, a pounds oxidize and are deposited on engine parts
system for biogas recovery consists of four com- (Rasi et al. 2007). Currently, biogas upgrading is
ponents: a collection system which helps transfer largely achieved through amine scrubbing where
the biogas source to the anaerobic digester, the carbon dioxide is absorbed into an amine solu-
anaerobic digester in which the methane produc- tion, water scrubbing where carbon dioxide is
tion takes place, a biogas collection system pro- absorbed to water at elevated pressures, and pres-
viding piping of biogas to a combustion device, sure swing adsorption where pressure of the gas
and a gas use device where biogas is combusted mixture is changed to induce adsorption and
to produce heat or electricity (Agstar 2011). desorption of one gas species. These technologies
Alternatively, the produced biogas can be used are in general more energy intensive and pollut-
on site as fuel for automotives or can be injected ing than membrane technology (Basu et al. 2010;
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_55-3
2 Biogas Recovery

AEBIOM 2009; Scholz et al. 2013). Polymeric epa.gov/agstar/documents/biogas_recovery_systems_


membranes have gained a share in the separations screenres.pdf. Accessed 31 Jan 2013
Basu S, Khan AL, Cano-Odena A, Lui C, Vankelecom IFJ
market, as opposed to the inorganic membranes (2010) Membrane-based technologies for biogas sep-
which are expensive and brittle. Some commer- arations. Chem Soc Rev 39(2):750–768
cial polymeric membranes such as SEPAREX Bond T, Templeton MR (2011) History and future of
(cellulose acetate) of UOP and polydimethyl domestic biogas plants in the developing world.
Energy Sustain Dev 15(4):347–354
siloxane (PDMS) have already proven or were Chen L, Lixin Z, Changshan R, Fei W (2012) The progress
reported to operate successfully in separation of and prospects of rural biogas production in China.
carbon dioxide or siloxanes and VOCs, respec- Energy Policy 51:58–63
tively. However, the separation of hydrogen sul- European Biogas Association-AEBIOM (2009). A biogas
road map for Europe. http://www.aebiom.org/IMG/
fide still remains a difficult and interesting issue pdf/Brochure_BiogasRoadmap_WEB.pdf. Accessed
for membrane research. Mixed matrix mem- 31 Jan 2013
branes composed of inorganic particles distrib- Rasi S, Veijanen A, Rintala J (2007) Trace compounds of
uted throughout a polymeric matrix are biogas from different biogas production plants. Energy
32(8):1375–1380
promising alternatives thoroughly investigated Rasi S, Läntelä J, Rintala J (2011) Trace compounds
for these separations (Basu et al. 2010). affecting biogas energy utilization – a review. Energy
Convers Manag 52(12):3369–3375
Scholz M, Melin T, Wessling M (2013) Transforming
biogas into biomethane using membrane technology.
References Renew Sust Energ Rev 17:199–212

Agstar-EPA (2011). Market opportunities for biogas


recovery systems at U.S. Livestock Facilities. http://
B

Biohybrid Artificial Liver (BAL) viability and function of cells. More efforts are
now underway in search for the best cell resource
Sabrina Morelli and best design of bioreactors.
National Research Council of Italy, Institute on Considering the several functions that the liver
Membrane Technology, ITM-CNR, Rende, CS, performs, the bioreactor for BAL devices has to
Italy ensure the rapid detoxification of neural and
hepatic toxins, the return of liver-specific
hepatotrophic factors, as well as liver-specific
A biohybrid artificial liver (BAL) is a bioartificial coagulation factors, back into patient’s blood,
device which consists of functional liver cells and the maintenance of liver cell detoxification
supported by an artificial cell culture material. It and synthetic functions until liver tissue regener-
incorporates hepatocytes into a bioreactor in ation or organ transplantation.
which the cells are immobilized, cultured, and One of the most promising bioreactors is the
induced to perform the hepatic functions by membrane bioreactor. Polymeric membranes in
processing the blood or plasma of liver failure flat and hollow fiber configuration with different
patients. BAL provides temporary support for morphology and chemical–physical properties
patients waiting for an allogeneic liver transplant, have been used in BAL devices (De Bartolo and
and since the liver can regenerate, the temporary Bader 2001; Kamlot et al., 1996; Kasuya and
support provided by BAL may allow time for Tanishita 2012). Most of the extracorporeal
liver regeneration. BALs have not only used cellulose and
The bioreactor is an important component of polysulfone derivatives but also native and mod-
BAL, because it determines the viability and ified polypropylene membranes. Morphological
function of the hepatocytes within it. A success- (e.g., pore size, pore size distribution, and rough-
ful and clinically effective bioreactor should ness) and physicochemical membrane properties
mimic the structure of the liver and provide an (e.g., surface charge, wettability, and surface free
in vivo-like microenvironment for the growth of energy) affect all the adhesion and metabolic
hepatocytes, thereby maintaining the cells’ via- functions of hepatocytes.
bility and function to the maximum extent. The Hepatocytes have been cultured in membrane
important issues are the choice of cell sources and bioreactors in different configurations: between
the design of the bioreactor (Ding and Shi 2011). flat sheet membranes in a sandwich configura-
The cell sources provide liver-specific functions, tion; in the lumen of hollow fiber membranes
such as detoxification, drug metabolism, and pro- entrapped in a collagen layer; in the shell of
tein synthesis, while the bioreactors maintain the hollow fiber membranes in monolayer,
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_56-3
2 Biohybrid Artificial Liver (BAL)

aggregate, or spheroid structure and attached to References


microcarriers; in a network of hollow fiber mem-
branes with different functions; in a spirally De Bartolo L, Bader A (2001) Review of a flat membrane
bioreactor as a bioartificial liver. Ann Transplant
wound device in which hollow fibers are used to
6:40–46
provide oxygen to the cells; in multibore capil- Ding YT, Shi XL (2011) Bioartificial liver devices: per-
laries; microencapsulated and in an oxygen- spectives on the state of the art. Front Med 5:15–19
permeable membrane rotating system under Kamlot A, Rozga J, Watanable FD, Demetriou AA (1996)
Review: Artificial liver support systems. Biotechnol
microgravity conditions.
Bioeng 50:382–391
Several designs of BAL devices that are dif- Kasuya J, Tanishita K (2012) Microporous membrane-
ferent in configuration, cell source, and culture based liver tissue engineering for the reconstruction
technique have currently undergone clinical trials of three-dimensional functional liver tissues in vitro.
Biomatter 2:290–295
(Morelli et al. 2010).
Morelli S, Salerno S, Piscioneri A, Campana C, Drioli E,
De Bartolo L (2010) Membrane bioreactors for regen-
erative medicine: an example of the bioartificial liver.
Asia Pac J Chem Eng 5:146–159
B

Biohybrid Artificial Liver (BAL) source, the type of culture system for the hepato-
Systems cytes, and the configuration of the bioreactor.
Several BAL systems have been evaluated
Sabrina Morelli preclinically in in vitro experiments and in large
National Research Council of Italy, Institute on animal models of liver failure (Morelli
Membrane Technology, ITM-CNR, Rende, et al. 2010). Currently, different types of BAL
CS, Italy devices are in various stages of clinical evalua-
tion, and some of them are listed in Table 1 (van
de Kerkhove et al. 2004).
A biohybrid artificial liver (BAL) system is an Many of these devices use hollow fiber mem-
artificial extracorporeal supportive device which branes (HFMs) as supports for the cultured hepa-
represents an important therapeutic strategy for tocytes and as immunoselective barriers between
patients with acute liver failure. the plasma of the patients and the hepatocytes
Generally, a BAL system consists of func- used in the bioreactor. Membranes also permit
tional liver cells supported by an artificial cell the transport of nutrients and metabolites to
culture material. In particular, it incorporates cells and the transport of catabolites and specific
hepatocytes into a bioreactor in which the cells metabolic products to the blood. In the membrane
are immobilized, cultured, and induced to per- bioreactors, mass transfer is determined by the
form the hepatic functions by processing the molecular weight cutoff (MWCO) or pore diam-
blood or plasma of liver failure patients. The eter of the membrane and occurs by diffusion
BAL system acts as a bridge for the patients and/or convection in response to existing trans-
until a donor organ is available for transplanta- membrane concentration or pressure gradients.
tion or until liver regeneration. The development Most of the bioreactors for BAL systems use
of a BAL system involves many design consider- membranes with MWCO ranging from 70 to
ations. It must provide (1) an adhesion support to 100 kDa that allow the transport of serum albu-
the cells; (2) adequate mass transfer of oxygen, min but exclude proteins with high MW such as
nutrients, and toxic substances from the blood or immunoglobulins and cells.
plasma of patients to the cell compartments and One of the first clinical devices using HFMs
proteins, catabolites, and other specific com- was developed by Sussman and coworkers,
pounds produced by cells from the cell compart- namely, the extracorporeal liver-assist device
ment to the blood or plasma; (ELAD) in which the human hepatocytes were
(3) immunoprotection of cells; and (4) biocom- located outside the hollow fiber and blood flows
patibility. BAL devices are classified by the cell through the lumen of the hollow fibers. This
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_57-3
2 Biohybrid Artificial Liver (BAL) Systems

Biohybrid Artificial Liver (BAL) Systems, Table 1 Membrane BAL systems in clinical evaluation
Bioreactor
BAL system configuration Membrane References
Kiil dialyzer bioartificial liver Plate Cellulose Matsumura
et al. (1987)
ELAD Hollow fiber Cellulose acetate Sussman
Amphioxus Cell Technology et al. (1992)
LLS Hollow fiber Polyamide Gerlach
Charite, Humboldt University, Polyethersulfone et al. (1994)
Germany Polypropylene
HepatAssist Hollow fiber Polysulfone Demetriou
Circe Biomedical et al. (1995)
AMC-BAL Spirally wound Nonwoven polyester matrix, Flendrig
University of Amsterdam polypropylene et al. (1997)
BLSS Hollow fiber Cellulose acetate Patzer et al. (2002)
Excorp Medical Inc.
BAL TECA Corp. Hollow fiber Polysulfone Ding et al. (2003)

device was commercialized by Amphioxus Cell References


Technologies (Sussman et al. 1992). HepatAssist
Circe Biomedical is the most clinically advanced Demetriou AA, Rozga J, Podesta L, Lepage E, Woolf G,
Vierling J, Makowka LE, Moscioni AD, Hoffman A,
system of its kind. It is an extracorporeal cell-
McGrath M, Kong L, Rosen H (1995) Early clinical
based bioartificial liver device, based on the use experience with a hybrid bioartificial liver. Scand
of an open membrane hollow fiber bioreactor J Gastroenterol 208:111–117
(Demetriou et al. 1995). In this system, hepato- Ding YT, Qiu YD, Chen Z, Xu QX, Zhang HY, Tang Q,
Yu DC (2003) The development of a new bioartificial
cytes are loaded into the extracapillary space, and
liver and its application in 12 acute liver failure
the patient’s plasma flows through the capillary patients. World J Gastroenterol 9:829–832
lumina of membranes. A more complex system is Flendrig LM, la Soe JW, Jorning GG, Steenbeek A,
the liver support system (LSS) or the modular Karlsen OT, Bovee WM, Ladiges NC, Te Velde AA,
Chamuleau RA (1997) In vitro evaluation of a
extracorporeal liver system (MELS) which con-
novel bioreactor based on an integral oxygenator
sists of a bioreactor with four interwoven inde- and a spirally wound nonwoven polyester matrix for
pendent capillary membrane systems that serve hepatocyte culture as small aggregates. J Hepatol
different functions (Gerlach et al. 1994). The 26:1379–1392
Gerlach JC, Encke J, Hole O, Muller C, Ryan CJ, Neuhaus
BLSS is a hollow fiber device that uses porcine
P (1994) Bioreactor for larger scale hepatocyte in vitro
hepatocytes embedded in a collagen matrix perfusion. Transplantation 58:984–988
(Patzer et al. 2002). The Academic Medical Cen- Matsumura KN, Guevara GR, Huston H, Hamilton WL,
ter Bioartificial Liver (AMC-BAL) developed by Rikimaru M, Yamasaki G, Matsumura MS
(1987) Hybrid bioartificial liver in hepatic failure:
Flendrig et al. uses a three-dimensional, spirally
preliminary clinical report. Surgery 101:99–103
wound, nonwoven polyester matrix for hepato- Morelli S, Salerno S, Piscioneri A, Campana C, Drioli E,
cyte attachment with integrated hollow fibers for De Bartolo L (2010) Membrane bioreactors for regen-
oxygen delivery to the cells (Flendrig et al. 1997). erative medicine: an example of the bioartificial liver.
Asia Pac J Chem Eng 5:146–159
Another BAL system that is currently in clinical
Patzer JF, Mazariegos GV, Lopez R (2002) Preclinical
testing is a bioreactor from TECA Corp. in which evaluation of the Excorp Medical, Inc, bioartificial
a polysulfone membrane compartmentalizes por- liver support system. J Am Coll Surg 195:299–310
cine hepatocytes (Ding et al. 2003).
Biohybrid Artificial Liver (BAL) Systems 3

Sussman NL, Chong MG, Koussayer T, He DE, Shang van de Kerkhove MP, Hoekstra R, Chamuleau RAFM,
TA, Whisennand HH, Kelly JH (1992) Reversal of van Gulik TM (2004) Clinical application of
fulminant hepatic failure using an extracorporeal bioartificial liver support systems. Ann Surg
liver assist device. Hepatology 16:60–65 240:216–230
B

Biohybrid Membrane Systems Biohybrid membrane systems are successfully


applied in the field of tissue engineering and
Sabrina Morelli regenerative medicine (Morelli et al. 2009). For
Institute on Membrane Technology, ITM-CNR, the development of functional biohybrid mem-
National Research Council of Italy, Rende (CS), brane systems, a number of issues need to be
Italy addressed: morphological, physicochemical,
mechanical, and transport properties of the mem-
brane, the optimal density of immobilized cells,
Biohybrid membrane systems are engineered the interaction of cells with the membrane, the
systems based on the combination of biological differentiation of cells, as well as the mainte-
units, cells, or tissues, immobilized on an artifi- nance of viability and metabolic functions
cial structure, the membrane. In these systems, in vitro membrane constructs.
membranes act as instructive materials which are Different types of biohybrid membrane sys-
capable of supporting tissue/organ formation. tems have been proposed for the reconstruction
Cells have to make an intimate contact with the and/or regeneration of many organs and tissues
surface of the membrane but also to develop close (e.g., the pancreas, liver, kidney, skin, and bone
cell-cell connections, which is a precondition for Scharp et al. 1994; Saito et al. 2006; De Bartolo
their survival and high functional activity. et al. 2009; Ding and Shi 2011; Gentile
Among polymeric materials, membranes in et al. 2011).
flat and hollow fiber configuration are the most Currently, biohybrid membrane systems are
attractive in the use of biohybrid systems for their also developed for the creation of a biomimetic
characteristics of stability, biocompatibility, and microenvironment for neural tissue engineering
selective permeability. Polymeric membranes since they may be used for the in vitro simulation
could mimic the extracellular matrix with which of human brain functions. Semipermeable hollow
cells interact allowing the organization of the fiber membranes are widely used as guidance
cells into a three-dimensional architecture. The channels in promoting in vitro and in vivo neuro-
membranes are able to modulate the adhesion, nal regeneration (Zhang et al. 2005; Morelli
proliferation, and differentiation of cells which et al. 2010, 2012).
are fundamental processes for tissue regeneration Generally, biohybrid membrane systems
by governing the mass transfer of molecules that could not only have a role in the replacement of
generate a precisely controlled microenviron- injured organ or tissue but also accelerate the
ment that mimic the specific features of in vivo development of new drugs that may cure patients
environments. as an alternative to animal experimentation.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_58-3
2 Biohybrid Membrane Systems

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tation of hippocampal neurites. Biomaterials
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hepatocyte functions in a crossed hollow fiber mem- Tasselli F, di Vito A, Giusi G, Canonaco M, Drioli E,
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Ding YT, Shi XL (2011) Bioartificial liver devices: tems for the reconstruction of hippocampal neuronal
perspectives on the state of the art. Front Med network. J Tissue Eng Regen Med 6:299–313
5:15–19 Saito A, Aung T, Sekiguchi K, Sato Y, Vu DM, Inagaki M,
Gentile P, Chiono V, Tonda-Turo C, Ferreira AM, Kanai G, Tanaka R, Suzuki H, Kakuta T (2006) Pre-
Ciardelli G (2011) Polymeric membranes for guided sent status and perspectives of bioartificial kidneys.
bone regeneration. Biotechnol J 6:1187–1197 J Artif Organs 9:130–135
Morelli S, Salerno S, Piscioneri A, Rende M, Campana C, Scharp DW, Swanson CJ, Olack BJ, Latta PP, Hegra OD,
Drioli E, De Bartolo L (2009) Membranes in regener- Doherty EJ, Gentile FT, Flavin KS, Ansara MF, Lacy
ative medicine and tissue engineering. In: Drioli E, PE (1994) Protection of encapsulated human islets
Giorno L (eds) Membrane operations: innovative sep- implanted without immunosuppression in patients
arations and transformations. Wiley VCH, Verlag with type I or type II diabetes and in nondiabetic
GmbH & Co. KGaA, Weinheim, pp 433–446 control subjects. Diabetes 43:1167–1170
Morelli S, Salerno S, Piscioneri A, Papenburg BJ, Di Zhang N, Yan H, Wen X (2005) Tissue-engineering
Vito A, Giusi G, Canonaco M, Stamatialis D, approaches for axonal guidance. Brain Res Rev
Drioli E, De Bartolo L (2010) Influence of micro- 49:48–64
B

Biosurfactant Concerning the oil industry, biosurfactants


can be used in the bioremediation of oil pollut-
Frederico de Araujo Kronemberger ants, in the enhanced oil recovery (reducing the
COPPE – Chemical Engineering Program, capillary forces that retain the oil in the reservoir
Federal University of Rio de Janeiro (UFRJ), Rio rock), in the treatment of oily sludges, and in the
de Janeiro, RJ, Brazil cleanup of storage tanks. They can also be
applied in the pharmaceutical (due to their anti-
microbial activity) and agricultural sectors (for
A biosurfactant (also called microbial surfactant) the hydrophilization of heavy soil), as a pesticide,
can be defined as a surfactant compound pro- and in the food industry (Mukherjee and Das
duced by microorganisms. Since surfactants are 2010; Banat 1995; Freire et al. 2009). They can
amphiphilic compounds, presenting both hydro- also be used in the effluent treatment, for metal
philic and hydrophobic moieties, they tend to ion removal from aqueous solutions (Ramani
move toward the interfaces, reducing the surface et al. 2012) and to enhance the water/oil interac-
and/or interfacial tensions. These properties tion in the degradation of high fat content efflu-
make surfactants excellent detergency, emulsi- ents (Damasceno et al. 2012).
fier, foaming, and dispersing agents (Mukherjee Regarding membrane separation processes,
and Das 2010). Biosurfactants can be categorized biosurfactants can be used in the micellar
mainly by their chemical composition and their enhanced ultrafiltration, in which small contami-
microbial origin, being classified as glycolipids, nants, like heavy metal ions, are bound onto
lipopeptides and lipoproteins, phospholipids and larger surfactant micelle complexes. These ions
fatty acids, polymeric surfactants, and particulate associated with surfactant macromolecules can
surfactants, and they are produced by a great be easily retained by an ultrafiltration membrane
variety of microorganisms, either secreted extra- module. El Zeftawy and Mulligan (2011) inves-
cellularly or attached to parts of cells (Desai and tigated the use of rhamnolipid biosurfactants
Banat 1997). The biosurfactants have several (glycolipids) in the micellar enhanced ultrafiltra-
advantages over chemically synthesized surfac- tion of cadmium, copper, nickel, lead, and zinc
tants such as lower toxicity, higher biodegrad- ions with polysulfone hollow-fiber ultrafiltration
ability, and effectiveness at extreme membranes with molecular weight cutoff of
temperatures or pH values, besides presenting 10,000 and 30,000. The authors reported nearly
high surface activity and low critical micelle con- complete rejection of the ions, considering a feed
centration values emerging as promising substi- concentration of 5 mg.L 1, when using a
tutes of the latter (Vaz et al. 2012). rhamnolipid solution above its critical micelle
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_61-1
2 Biosurfactant

concentration with both membranes. Even when Damasceno FRC, Cammarota MC, Freire DMG
increasing the metal ion content up to 50 mg.L 1, (2012) The combined use of a biosurfactant and an
enzyme preparation to treat an effluent with a high fat
the biosurfactant concentration could be adjusted content. Colloid Surf B 95:241–246
to enable their complete rejection, with a perme- Desai JD, Banat IM (1997) Microbial production of sur-
ate flux up to 200 L.h 1.m 2.bar 1. Hong factants and their commercial potential. Microbiol
et al. (1998) also reported the ultrafiltration of Mol Biol R 61:47–64
El Zeftawy MAM, Mulligan CN (2011) Use of
copper, zinc, cadmium, and nickel ions using a rhamnolipid to remove heavy metals from wastewater
polycarboxylic acid-type biosurfactant. The by micellar-enhanced ultrafiltration (MEUF). Sep
author used flat-sheet cellulose acetate mem- Purif Technol 77:120–127
branes with molecular weight cutoff of 1,000 Freire DMG, Araujo LV, Kronemberger FA, Nitschke
M (2009) Biosurfactants as emerging additives in
and 3,000, but the biosurfactant was not as effec- food processing. In: Passos ML, Ribeiro CP (eds)
tive as the rhamnolipid reported by El Zeftawy Innovation in food engineering: new techniques and
and Mulligan (2011), leading to lower rejection products, Contemporary Food Engineering Series.
values. CRC Press, Boca Raton, pp 685–705
Hong J, Yang S, Lee C, Choi Y, Kajiuchi T (1998) Ultra-
Another interesting application of filtration of divalent metal cations from aqueous solu-
biosurfactant was reported by Qin et al. (2012). tion using polycarboxylic acid type biosurfactant.
These authors used rhamnolipid biosurfactants to J Colloid Interf Sci 202:63–73
enhance the frying oil degradation and to reduce Mukherjee AK, Das K (2010) Microbial surfactants and
their potential applications: an overview. In: Sen R -
the membrane fouling in a submerged membrane (ed) Biosurfactants, vol 672, Advances in experimen-
bioreactor, and an increase from 66 % up to 91 % tal medicine and biology series. Springer Science
in the oil removal efficiency was reported. The +Business Media, LLC, New York, pp 54–64
antifouling property of the biosurfactant was also Qin L, Zhang G, Meng Q, Zhang H, Xu L, Lv B (2012)
Enhanced submerged membrane bioreactor combined
confirmed. with biosurfactant rhamnolipids: performance for fry-
Besides, the biosurfactants could be used to ing oil degradation and membrane fouling reduction.
replace their chemically synthesized counterparts Bioresour Technol 126:314–320
in several other membrane processes, like the Ramani K, Chandan Jain S, Mandal AB, Sekaran G (2012)
Microbial induced lipoprotein biosurfactant from
micellar enhanced ultrafiltration of aromatic slaughterhouse lipid waste and its application to the
alcohols and in the emulsion liquid membranes, removal of metal ions from aqueous solution. Colloid
used to remove and/or purify metal ions, dyes, Surf B 97:254–263
lignosulfonate, and lactic acid. Vaz DA, Gudiña EJ, Alameda EJ, Teixeira JA, Rodrigues
LR (2012) Performance of a biosurfactant produced by
a Bacillus subtilis strain isolated from crude oil sam-
ples as compared to commercial chemical surfactants.
References Colloid Surf B 89:167–174

Banat IM (1995) Biosurfactants production and possible


uses in microbial enhanced oil recovery and oil pollu-
tion remediation: a review. Bioresour Technol 51:1–12
B

Biosurfactant Production lead to the formation of very stable foams, caus-


ing serious operational problems. In order to
Frederico de Araujo Kronemberger overcome that difficulty, a nondispersive oxygen-
COPPE - Chemical Engineering Program, ation process using membrane contactors can be
Federal University of Rio de Janeiro (UFRJ), Rio applied (Kronemberger et al. 2008, 2012; Gruber
de Janeiro, RJ, Brazil and Chmiel 1991). Kronemberger et al. (2008)
investigated the rhamnolipid-type biosurfactant
production in bioreactors with a nondispersive
A biosurfactant can be defined as a surfactant oxygenation device, obtaining productivities
compound produced by microorganisms. The higher to the ones observed in shake flasks. This
biosurfactants have several advantages over system was then successfully used in a fed-batch
chemically synthesized surfactants such as experiment, in order to assess the potential of a
lower toxicity, higher biodegradability, and long-term production (Kronemberger
effectiveness at extreme temperatures or pH et al. 2010). Coutte et al. (2010) reported a similar
values, besides presenting high-surface activity system for the production of lipopeptide
and low-critical micelle concentration values biosurfactants, comparing internal and external
emerging as promising substitutes of the latter nondispersive oxygenation.
(Vaz et al. 2012). In the present moment, the Several authors have been investigating the
biosurfactants still present high production costs recovery of biosurfactants, mainly surfactin,
in comparison to the chemically synthesized sur- using ultrafiltration. Chen et al. (2008a) reported
factants. That is mainly the result of the low the flux decline in the ultrafiltration of surfactin
productivity of the microbial strains and the inef- using cellulose ester and polyethersulfone mem-
ficient methodology of the bioprocessing. The branes with 100,000 Da of molecular weight cut-
technological improvement of the production off, and the latter was recommended as the best
process is essential (Kronemberger et al. 2008). one for this kind of experiment, even though the
In order to decrease the production costs, the biosurfactant recovery was a little lower. Isa
scale-up of the whole production process, includ- et al. (2007) investigated a two-step ultrafiltration
ing upstream and downstream, should be recovery system for surfactin. In the first step
developed. ultrafiltration, surfactin was retained by
One of the bottlenecks of the biosurfactant polyethersulfone or regenerated cellulose mem-
production relies on the fact that most of them branes at above its critical micelle concentration.
are obtained through aerobic bioreactions. The In the second step, with the same kind of mem-
use of the conventional submerged aeration can branes, after the disruption of the micelles by the
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_62-1
2 Biosurfactant Production

addition of methanol, the purified surfactin was fermentation broths for surfactin recovery. Sep Purif
recovered in the permeate. Chen et al. (2008b) Technol 62:47–55
Chen H, Chen Y, Juang R (2008b) Recovery of surfactin
also reported the surfactin recovery, but using from fermentation broths by a hybrid salting-out and
ammonium sulfate salting out, ultrafiltration, membrane filtration process. Sep Purif Technol
nanofiltration, and their hybrid process. The com- 59:244–252
bination of salting out and ultrafiltration was Coutte F, Lecouturier D, Yahia SA, Leclère V, Béchet M,
Jacques P, Dhulster P (2010) Production of surfactin
selected due to the reduction of the fouling in and fengycin by Bacillus subtilis in a bubbleless
the membranes used. membrane bioreactor. Appl Microbiol Biotechnol
Another point of view should be the whole 87:499–507
integrated production system supported by mem- Coutte F, Lecouturier D, Leclère V, Béchet M, Jacques P,
Dhulster P (2013) New integrated bioprocess for the
brane processes. A system described by Coutte continuous production, extraction and purification of
et al. (2013) comprises the nondispersive oxygen- lipopeptides produced by Bacillus subtilis in mem-
ation of a bioreactor for the production of brane bioreactor. Process Biochem 48:25–32
surfactin and the continuous cell removal and Gruber T, Chmiel H (1991) Aerobic production of
biosurfactants avoiding foam problems. In: Reuss M,
product separation using microfiltration and Knackmuss HJ, Chmiel H, Gilles ED (eds) Biochem-
ultrafiltration modules, respectively. A pilot ical Engineering-Stuttgart. Fischer Verlag, Stuttgart,
scale system, designed for the production of pp. 212–215
rhamnolipid-type biosurfactants, with 200 L of Isa MHM, Coraglia DE, Frazier RA, Jauregi P (2007)
Recovery and purification of surfactin from fermenta-
useful volume was also described (Kronemberger tion broth by a two-step ultrafiltration process.
et al. 2012). It comprises microfiltration modules J Membr Sci 296:51–57
for fresh medium sterilization, nondispersive Kronemberger FA, Santa Anna LMM, Fernandes ACLB,
oxygenation, another set of microfiltration mod- Menezes RR, Borges CP, Freire DMG (2008) Oxygen-
controlled biosurfactant production in a bench scale
ules with self-backwashing for cell retention, and bioreactor. Appl Biochem Biotechnol 147:33–45
a reverse osmosis unit used to concentrate the Kronemberger FA, Borges CP, Freire DMG (2010) -
product and to recover the water as the permeate Fed-batch biosurfactant production in a bioreactor.
stream, enabling its reuse and minimizing the Int Rev Chem Eng 2:513–518
Kronemberger FA, Freire DMG, Castro AM, Santa Anna
effluents. LMM, Borges CP (2012) System for obtaining biolog-
ical products. Patent WO2012/079138 A1
Vaz DA, Gudiña EJ, Alameda EJ, Teixeira JA, Rodrigues
References LR (2012) Performance of a biosurfactant produced by
a Bacillus subtilis strain isolated from crude oil sam-
ples as compared to commercial chemical surfactants.
Chen H, Chen Y, Juang R (2008a) Flux decline and mem- Colloids Surf B 89:167–174
brane cleaning in cross-flow ultrafiltration of treated
E

Electrodialysis with Bipolar The utilization of electrodialysis with bipolar


Membranes membranes to produce acids and bases from the
corresponding salts is economically very attrac-
Heiner Strathmann tive and has a multitude of interesting potential
Institute for Chemical Technology, Stuttgart applications in the chemical industry as well as in
University, Stuttgart, Germany biotechnology and water treatment processes. Its
key component is the bipolar membrane. The
bipolar membrane schematically illustrated in
The conventional electrodialysis can be com- Fig. 2 consists of a laminate of an anion- and a
bined with bipolar membranes and utilized to cation-exchange membrane with a 4–5 nm thick
produce acids and bases from the corresponding catalytic transition layer in between. In Fig. 2 this
salts. A bipolar membrane is a laminate of an transition layer has been artificially magnified.
anion on a cation-exchange layer. In this process Water is diffusing through both membrane layers
monopolar cation- and anion-exchange mem- into the transition layer where it gets electro-
branes are installed together with bipolar mem- catalytically dissociated into H+- and OH-ions,
branes in alternating series in an electrodialysis which migrate toward cathode and anode into the
stack as illustrated in Fig. 1 which shows a typical outer solutions.
repeating unit of an electrodialysis stack with The energy required for the water dissociation
bipolar membranes is composed of three cells, can be calculated from the Nernst equation for a
two monopolar membranes and a bipolar mem- concentration chain between solutions of differ-
brane. The outer cells of the repeating unit are fed ent pH-values. It is given by:
with a salt solution, the inner cells with water, or a
diluted acid and base. When an electrical poten- DG ¼ FD’ ¼ 2:3RTDpH
tial gradient is applied across a repeating unit,
protons and hydroxide ions which are generated Here DG is the Gibbs free energy and DpH and
in the bipolar membrane generate with the cat- D’ are the pH-value and the potential difference
ions and anions removed from the salt solution, between the two solutions separated by the bipo-
an acid and a base on either side of the bipolar lar membrane. For 1 mol/L acid and base in the
membrane. The process design is closely related two phases separated by the bipolar membrane,
to that of the conventional electrodialysis using DG is 0,022 kWh/mol and D’ is ca. 0,83 V at
the sheet flow stack concept (Liu et al. 1977; 25  C. Compared to the ohmic potential drop over
Simons 1993). the membranes, the required potential drop for
water splitting in the transition layer is much
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_64-1
2 Electrodialysis with Bipolar Membranes

Base Acid Base Acid


Repeating
cell unit
cm bpm am cm bpm am
– + – + – + – +
– + – + – + – +
– + – + – + – +
– M + + – + – + – +


+ –
+ – H+ + M+ – M+ + – H+ +
+
+ – + – +
– + – + – + –
+ – + –
− + − – OH− + – +
+

– −
+ – X + X – + –
– OH + – + – + – +
– + – + – + – +
– + – + – + – − +
– + – + – + – X +
– + – + – + – +
– + – + – + – +
– + – + – + – +

Salt solution Salt solution Salt solution

Electrodialysis with Bipolar Membranes, cell unit consisting of a cation-exchange membrane (cm),
Fig. 1 Schematic drawing illustrating the principle of a bipolar membrane (bpm), and an anion-exchange mem-
the electrodialytic production of an acid and a base from brane (am)
the corresponding salt with bipolar membranes. Repeating

contains a bipolar membrane, a cation- and an


Cation-exchange Anion-exchange anion-exchange membrane. The bipolar mem-
layer layer brane is rather expensive, and its useful life time
as well as that of the anion-exchange membrane
is rather limited in strong bases. The operating
H2O – + H2O
– + costs in electrodialysis with bipolar membranes
Cathode – + Anode
– + are strongly determined by the energy require-
H+ – +
OH– ments which are composed of the energy required
– +
– +
– + for the water dissociation in the bipolar mem-
brane and the energy necessary to transfer the
Bipolar membrane
salt ions from the feed solution and protons and
Electrodialysis with Bipolar Membranes, hydroxide ions from the transition region of the
Fig. 2 Schematic drawing illustrating the electrodialytic bipolar membrane into the acid and base solu-
water dissociation in a bipolar membrane with water dif-
tions. The energy consumption due to the
fusing into the reaction region between the cation- and
anion-exchange layers of the membrane and protons and pumping of the solutions through the stack can
hydroxide migrate to the corresponding electrode generally be neglected. Since bipolar membranes
became available as commercial products, a large
more pronounced. The determination of the costs number of applications have been identified and
for the production of acids and bases from the studied on a laboratory or pilot plant scale. How-
corresponding salts follows the same general pro- ever, in spite of the obvious technical and eco-
cedure as applied for the cost calculation in elec- nomical advantages of the technology, large-
trodialysis desalination. The overall costs are the scale industrial plants are still quite rare
investment-related costs and the operating costs. (Gineste et al. 1996). The main reasons for the
The investment-related costs are dominated by reluctant use of bipolar membrane electrodialysis
the membrane costs and are proportional to the are poor membrane stability at very high or low
required membrane area for a given capacity pH-values and insufficient permselectivity at
plant. They are a function of the current density high ion concentrations, which results in a sub-
applied in a given stack operation. A unit cell stantial product salt contamination, low current
Electrodialysis with Bipolar Membranes 3

efficiency, and short membrane life. Neverthe- simplified model to determine trends. J Membr Sci
less, there are a number of smaller-scale applica- 112:199–208
Liu KJ, Chlanda FP, Nagasubramanian KJ (1977) Use of
tions in the chemical process industry, in bipolar membranes for generation of acid and base: an
biotechnology, in food processing, and in waste- engineering and economic analysis. J Membr Sci
water treatment. 2:109–124
Simons R (1993) Preparation of high performance bipolar
membranes. J Membr Sci 78:13–23

References

Gineste JL, Pourecelly G, Lorrain Y, Presin F, Gavach


C (1996) Analysis of factors limiting the use of BPM: a
B

Blood Separation of peripheral blood or umbilical cord blood at


3,000 rpm. Platelet-poor plasma is used for
A. Higuchi plasma protein adsorption on biomaterials for
Department of Chemical and Materials the evaluation of biocompatibility of the bioma-
Engineering, National Central University, terials (Higuchi et al. 2003). Platelet-poor plasma
Chung-Li, Taoyuan, Taiwan is obtained by centrifugation of peripheral blood
or umbilical cord blood at a relatively high speed
of 3,000 rpm. Mononuclear cells including hema-
Blood separation can be performed by centrifu- topoietic stem cells (HSCs) cannot easily be
gation, magnetic cell selection system (MACS), obtained by centrifugation of native blood.
fluorescence-activated cell sorting (FACS), and Therefore, Ficoll-Paque (or Ficoll-Hypaque)
membrane filtration method. Blood is a living solution was injected into blood sample, and the
tissue composed of several blood cells in plasma. mixed solution was centrifuged at 400 g for
The cellular elements of red blood cells (RBCs), 30–40 min at 20  C (Fig. 1b). The upper layer
platelets, and white blood cells make up 45 % of contains plasma and platelets. Mononuclear cells
the volume of whole blood. Another 55 % is including lymphocytes (T cells, B cells, and NK
plasma, which contains 7–8 % of the plasma pro- (natural killer) cells) and HSCs can be isolated
teins and 92–93 % of water (Higuchi 2010). Fig- from the upper second layer (Fig. 1b). When
ure 1 shows typical blood after centrifugation specific cells such as HSCs, T cells, N cells, or
with and without addition of Ficoll-Paque NK cells should be isolated, MACS or FACS are
(Ficoll-Hypaque) solution. After centrifugation applied. Direct application of MACS and FACS
of blood without addition of Ficoll-Paque to isolate the specific blood cells is difficult due to
(Ficoll-Hypaque) solution (native blood centrifu- large quantity of RBCs in blood samples. After
gation), blood can be separated into plasma layer, the mononuclear cells were isolated by Ficoll-
platelet and leukocyte layer, and RBC layer Paque method, residual RBCs were removed by
(Fig. 1a). In this case, each layer contains other the treatment of lysing solution and then HSCs
contaminant cells, e.g., RBC layer contains 96 % (CD34+ cells) can be isolated by MACS or FACS
of RBCs, 3 % of leukocytes, and 1 % of platelets treatment using antibody of CD34+ (Chen
in blood cells. Platelets and leukocytes are also et al. 2012).
included in plasma layers. Platelet-rich plasma is MACS is a sophisticated cell separation
necessary to use for the evaluation of biocompat- method, in which magnetic beads attaching a
ibility of biomaterials (Higuchi et al. 2003). monoclonal antibody as the cell-surface marker
Platelet-rich plasma is obtained by centrifugation are mixed with cells. Figure 2 shows the
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_72-7
2 Blood Separation

Blood Separation,
Fig. 1 Blood components a Blood contains
after centrifugation of 55% of plasma.
native blood (a) and before Plasma Concentration of plasma
and after centrifugation of protein is 7 - 8%
blood with Ficoll-Paque
solution (b) Platelets
Blood contains
Lymphocytes
45% of blood cells
(96% of red blood cell,
Red Blood cell 3% of leukocytes, and
1% of platelet)

b
Blood sample
Plasma, Platelets
Centrifugation
Lymphocytes

Ficoll-Paque
Ficoll-Paque
Red blood cells,
Granulocytes

Blood Separation, a b
Fig. 2 Schematic
mechanism of the
separation method of cells
by a magnetic cell selection
system

Magnet Magnet Magnet Magnet

schematic mechanism of the separation method separation methods using FACS and MACS are
by an MACS. The magnetic beads attaching the not applicable if the antibodies to the specific
monoclonal antibody are separated by magnetic markers on the surface of the target cells have
force to collect the specific marked cells. The not been established.
MACS needs to use an expensive antibody con- Blood cell separation through membrane fil-
jugated with magnetic beads to bind to the target tration was recently reported by several
cells for the detection of the cells. Both cell researchers (Komai et al. 1998; Yasutake
Blood Separation 3

et al. 2001; Higuchi et al. 2004, 2008). Typical References


blood cell separation membranes are leukocyte
removal filter (membrane) and HSC purification Chen LY, Chang Y, Shiao JS, Ling QD, Chang Y, Chen
YH, Chen DC, Hsu ST, Lee H, Higuchi A (2012)
membranes.
Effect of the surface density of nanosegments
HSC separation from peripheral blood and immobilized on culture dishes on ex vivo expansion
umbilical cord blood through surface-modified of hematopoietic stem and progenitor cells from
polyurethane membranes by membrane filtration umbilical cord blood. Acta Biomater 8:1749–1758
Higuchi A (2010) Separation and purification of stem and
method was reported (Higuchi et al. 2004, 2008,
blood cells by porous polymeric membranes. In:
2010). Peripheral blood or umbilical cord blood Driolli E, Giorno L (eds) Comprehensive membrane
was permeated though the surface-modified science and engineering. Elsevier, Cambridge
membranes by filtration. HSCs are more adhesive Higuchi A, Sugiyama K, Yoon BO, Sakurai M, Hara M,
Sumita M, Sugahara S, Shirai T (2003) Serum protein
cells than RBCs, platelets, and lymphocytes.
and platelet adsorption on pluronic-coated polysulfone
Therefore, HSCs remained to adhere on the mem- membranes. Biomaterials 24:3235–3245
branes during permeation of blood. The Higuchi A, Yamamiya S, Yoon BO, Sakurai M, Hara
membrane-adhering HSCs were rinsed with M (2004) Peripheral blood cell separation through
surface-modified polyurethane membranes. J Biomed
phosphate buffer saline and subsequently human
Mater Res Part A 68A:34–42
serum albumin or dextran solution as surfactant Higuchi A, Sekiya M, Gomei Y, Sakurai M, Chen WY,
solution was permeated through the membranes. Egashira S, Matsuoka Y (2008) Separation of hemato-
The HSCs can be harvested in the recovery solu- poietic stem cells from human peripheral blood
through modified polyurethane foaming membranes.
tion of human serum albumin or dextran solution.
J Biomed Mater Res Part A 85A:853–861
The membrane filtration method of blood sepa- Higuchi A, Yang ST, Li PT, Tamai M, Tagawa T,
ration should be useful, because centrifugation Chang Y, Chang Y, Ling QD, Hsu ST (2010) Direct
instrument is not necessary to use and antibodies ex vivo expansion of hematopoietic stem cells from
umbilical cord blood on membranes. J Membr Sci
targeting specific cells are not used in the method,
351:104–111
which cause contamination of antibodies in the Komai H, Naito Y, Fujiwara K, Takagaki Y, Noguchi Y,
blood cell samples. Nishimura Y (1998) The protective effect of a leuko-
cyte removal filter on the lung in open-heart surgery
for ventricular septal defect. Perfusion 13:27–34
Yasutake M, Sumita M, Terashima S, Tokushima Y,
Cross-References Nitadori Y, Takahashi TA (2001) Stem cell collection
filter system for human placental/umbilical cord blood
▶ Blood Cell Origins processing. Vox Sang 80:101–105
▶ Blood Filtration
▶ Blood Treatment Membranes
B

Blood Treatment Membrane large proteins (albumin, globulin). This is the


filtering process taking place in the kidneys,
A. Higuchi when the blood enters the kidneys and the larger
Department of Chemical and Materials substances are separated from the smaller ones in
Engineering, National Central University, the glomerulus (Daugirdas et al. 2006).
Chung-Li, Taoyuan, Taiwan In hemodialysis, the patient’s blood is pumped
through the blood compartment of a dialyzer,
exposing it to a dialysis membrane. The dialyzer
Blood treatment membrane is categorized as is composed of thousands of tiny synthetic hol-
dialysis membrane, leucocyte removal filter, and low fibers. The fiber wall acts as the semiperme-
plasma separation membrane. able membrane. Blood flows through the fibers,
dialysis solution flows around the outside of the
fibers, and water and wastes move between these
Dialysis Membrane two solutions (Daugirdas et al. 2006). The
cleansed blood is then returned via the circuit
Dialysis is a process for removing waste and back to the body. Ultrafiltration occurs by
excess water from the blood and is used primarily increasing the hydrostatic pressure across the
to provide an artificial replacement for lost kid- dialyzer membrane. This usually is done by
ney function in people with renal failure. Dialysis applying a negative pressure to the dialysate
was used for those with an acute disturbance in compartment of the dialyzer. This pressure gra-
kidney function (acute kidney injury), or progres- dient causes water and dissolved solutes to move
sive but chronically worsening kidney function. from blood to dialysate and allows the removal of
Dialysis works on the principles of the diffu- several liters of excess fluid during a typical 3- to
sion of solutes and ultrafiltration of fluid across a 5-h treatment. Hemodialysis treatments are typi-
semipermeable membrane. Blood flows by one cally given in a dialysis center three times per
side of a semipermeable membrane, and a special week (Daugirdas et al. 2006).
dialysis fluid flows by the opposite side. Hemodialysis membranes are typically pre-
A semipermeable membrane (dialysis mem- pared from cellulose materials or polysulfone-
brane, dialyzer) is a thin layer of material that polyvinylpyrrolidone (PVP)-blended materials.
contains the appropriate size of pores. Smaller Cellulose is hydrophilic and can be used as a
solutes (urea, NaCl) and fluid pass through the hemocompatible material, whereas polysulfone
membrane, but the membrane blocks the passage is one of the engineering plastics and needs to
of larger substances such as red blood cells and add a hydrophilic and hemocompatible material
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_73-3
2 Blood Treatment Membrane

as a blending material. PVP shows relatively nonwoven fabric is based on the adsorption of
good hemocompatibility and the more important leukocytes, while that comprised of sponge mate-
fact is that PVP can be blended well with rials is based on the sieving effect and adsorption.
polysulfone. There are a lot of materials reported Filtration methods have several advantages
excellent biocompatibility. However, these bio- compared to other methods of removing leuko-
compatible materials cannot be used as blending cytes such as centrifugation. Virus contamination
materials in polysulfone dialysis membranes due is lower in blood components during the process
to low mixing with polysulfone. PVP is also used in the filtration method than in the centrifugation
as a porogen in dialysis membranes of method due to mild operation and the ease of
polysulfone. There is a recent demand for hemo- operation under sterilized conditions.
dialysis membranes that remove the Leukocyte removal filters were typically made
low-molecular-weight proteins such as b2- of polyurethane (PU) foaming membranes where
myoglobin (MW 11,500) and endotoxin the pore was made by salt leaching method and
(subunit of MW = 5,000–20,000) and useful nonwoven fabric. The pore structure of both fil-
albumin in the plasma should be recovered by ters is found to be completely different, although
the membranes. Polysulfone hollow fibers the pore size of those filters was almost the same
blended with PVP have been widely used as from capillary flow porometer measurements.
suitable hemodialysis membranes which satisfy The mechanism of leukocyte removal (i.e., sepa-
this requirement (Higuchi et al. 2002). ration of leukocyte from plasma and other blood
cells) in leukocyte removal filters is based on
leukocyte adsorption on the filters. The adsorp-
Leukocyte Removal Filter tion of leukocytes was affected significantly by
filter materials, pore structure, and pore size.
White blood cells (leukocytes) generate many
adverse reactions during blood-transfusion ther-
apy, which are graft-versus-host disease
Plasma Separation Membrane
(GVHD), platelet refractoriness, nonhemolytic
febrile transfusion reaction, and infection of
Plasma-exchange therapy has been increasingly
viruses, such as human T-lymphotropic virus
applied clinically over the past few years. Mem-
(HTLV), cytomegalovirus (CMV), and human
brane plasma separation has been used since
immunodeficient virus (HIV) (Higuchi 2010). It
1979, which is similar to hemodialysis and
was found that most of the viruses infect specific
hemofiltration. Plasma separation from whole
type of leukocytes, such as granulocytes, mono-
blood is now performed routinely. The materials
cytes, lymphocytes, lymphocytes-B, T helper cell
of plasma separation membranes are typically
(CD4+ cell), and T-cell suppressor/cytotoxic cells
made of nitrocellulose, polysulfone, and
(CD8+ cell). HTLV-1 and HIV mainly infect
polypropylene.
T helper cell, while CMV mainly infects
granulocytes, monocytes, and lymphocytes.
GVHD was mainly generated by T helper cell
and T-cell suppressor/cytotoxic cells (CD8+ Cross-References
cell) (Higuchi 2010). Therefore, removal of leu-
kocytes in RBC and platelet concentrates as well ▶ Blood Cell Origins
as whole blood component are essential to pre- ▶ Blood Filtration
vent the adverse effect of contaminated leuko- ▶ Blood Separation
cytes. Leukocytes can be removed using a filter ▶ Diafiltration
comprised of nonwoven fabric or sponge mate- ▶ Diffusion
rials as a filter medium. The mechanism of leu-
kocyte removal on the filters comprised of
Blood Treatment Membrane 3

References Driolli E, Giorno L (eds) Comprehensive membrane


science and engineering. Elsevier, Cambridge
Daugirdas JT, Van Stone JC, Boag JT (2006) Hemodialy- Higuchi A, Shirano K, Harashima M, Yoon BO, Hara M,
sis apparatus. In: Daugirdas JT, Peter G, Blake PG, Hattori M, Imamura K (2002) Chemically modified
Todd S, Ing TS (eds) Handbook of dialysis. Lippincott polysulfone hollow fibers with vinylpyrrolidone hav-
Williams & Wilkins, Riverwoods ing improved blood compatibility. Biomaterials
Higuchi A (2010) Separation and purification of stem and 23:2659–2666
blood cells by porous polymeric membranes. In:
B

Boron Reduction affected by the discharge of municipal and indus-


trial effluents into the environment. On the other
Piotr Dydo hand, naturally occurring boron is present in
Faculty of Chemistry, Silesian University of ground waters at a wide concentration range
Technology, Gliwice, Poland from <0.3 to >100 mg/L. This includes strongly
mineralized, naturally carbonized geothermal
waters. Considerable amounts of boron are also
Synonyms present in oceans, with an average concentration
of 4.5 mg/L as reported by the WHO in 2009.
Boron removal Despite the fact that boron is an important
nutrient, it manifests toxic action against plants
and animals when found at high concentration in
Characteristics irrigation or drinking water. The effects of boron
on plants and mammals were summarized by the
The boron element has an average concentration WHO (2009), Kabay et al. (2010), and Hilal
in the Earth’s crust equal to about 10 mg/kg. Due et al. (2011). Among the reported effects, the
to its strong affinity toward oxygen, it exists in adverse impact of boron on the male reproductive
nature mainly in the form of boric acids or system in rats, mice, and dogs was presented.
borates. Boric acid and borates are mainly used Based on analysis of toxicokintetic of boron, the
in the glass and ceramic industry to obtain boro- WHO proposed a guideline value for boron in
silicate glass, insulation fiberglass, flame retar- drinking water of 2.4 mg/L in 2011. In areas
dant fiberglass, ceramic glazes, and porcelain with high natural boron levels, local regulatory
enamels. Boron compounds are also used as a and health authorities are, however, advised to
flame retardant in plastics and cellulosic insula- consider values in excess of 2.4 mg/L by
tion, neutron absorbers, herbicides (when at high assessing exposure from other sources
concentrations) or fertilizers (when at low doses), (e.g., food).
and components of washing powders and soaps. The low drinking water boron content limit
According to the WHO (2009) and (2011), implies the necessity for a reduction of boron
average boron concentration in surface waters content in drinking water, especially when sea-
does not exceed the value of 0.5 mg/L. However, water or boron-rich underground waters (e.g.,
the amount of boron in these waters depends upon geothermal waters) are to be treated. There
the presence of boron-bearing minerals in the could also be a need for boron removal from
proximity of water reservoirs. It may also be industrial and municipal effluents that contain
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_74-10
2 Boron Reduction

more than the WHO guideline value. Conven- economically feasible option to reduce high con-
tional methods for water treatment do not signif- centrations of boron in water.
icantly remove boron. The methods proven to be
efficient in a reduction of boron content in waters
are either adsorption or membrane based. Cross-References
Adsorption-based methods for boron removal
include coagulation with metal hydroxides, ▶ Boron Removal by Electrodialysis
adsorption on clays, fly ashes, and activated car- ▶ Boron Removal by Reverse Osmosis
bon (WHO 2009). Also, successful boron reduc- ▶ Boron Removal with Ion-Exchange
tion with conventional anion exchange resins or Membranes
resins functionalized with N-methyl
D-glucamine (Chillon Arias et al. 2011) was
reported. Among the membrane-based methods, References
boron removal by reverse osmosis is reported
most commonly. Also some achievements in Chillon Arias MF, Valero i Bru L, Prats Rico D, Varo
Galvan P (2011) Comparison of ion exchange resins
boron removal with ion-exchange membranes as
used in reduction of boron in desalinated water for
well as boron removal by electrodialysis are human consumption. Desalination 278:244–249
presented. In addition, some hybrid systems, Hilal N, Kim GJ, Somerfield C (2011) Boron removal
which combine membrane filtration with sorp- from saline water: a comprehensive review. Desalina-
tion 273:23–35
tion, are proposed, e.g., the adsorption-membrane
Kabay N, Bryjak M, Schlosser S, Kits M, Avlonitis S,
filtration (AMF) system. In this system, Matejka Z, Al-Mutaz I, Yuksel M (2008) Adsorption-
microparticulate boron selective resin suspension membrane filtration (AMF) hybrid process for boron
is recirculated in the retentate. Boron species removal from sweater: an overview. Desalination
223:38–48
remains adsorbed on the resin, while the boron-
Kabay N, Guler E, Bryjak M (2010) Boron in seawater and
depleted water is continuously separated by methods for its separation – a review. Desalination
microfiltration. According to Kabay et al. 2008, 261:212–217
the main advantage of the AMF over other WHO (2009) Boron in drinking-water. Background docu-
ment for development of WHO guidelines for drinking-
methods of boron separation lies in the fast
water quality. World Health Organization. http://
removal of boron, ease of sorbent separation, whqlibdoc.who.int/hq/2009/WHO_HSE_WSH_09.01_
and low operating pressure. 2_eng.pdf. Accessed 17 June 2012
According to the WHO (2009), the WHO (2011) Guidelines for drinking-water quality,
4th edn. World Health Organization. http://whqlibdoc.
abovementioned methods for boron removal are
who.int/publications/2011/9789241548151_eng.pdf.
likely to be prohibitively expensive, and blending Accessed 17 June 2012
with waters of low boron content may be the only
B

Boron Removal by Electrodialysis across IEMs are so low that the possibility of
boric acid separation from ionic species, strong
Piotr Dydo acids (Melnik et al. 2005, 2007) and salts (Turek
Faculty of Chemistry, Silesian University of et al. 2005, 2007; Bandura-Zalska et al. 2009;
Technology, Gliwice, Poland Dydo 2012a), by the use of electrodialysis is
considered. Employing this method, ionic species
are effectively transported across IEMs while
As in the case of boron removal by reverse osmo- boric acid remains in the ion-depleted dilute
sis, the effectiveness of boron removal by elec- solution.
trodialysis (ED) is strongly affected by the The type of the membrane, the dilute boron
aqueous chemistry of the boron species. In aque- concentration, the presence of ions in the dilute,
ous solutions, boric acid may exist in the form of and the electric current density were shown to
boric acid, metaborate, and polyborates. Boric affect the rate of boric acid transport across IEM
acid as a weak electrolyte (pKa = 9.2) dominates to a great extent (Melnik et al. 1999; Yazicigil
in diluted aqueous solutions of a pH equal to or and Oztekin 2006; Kabay et al. 2008; Dydo
less than 9, while at higher pH borate ions dom- 2012a). The reported mechanism for boric acid
inate. Therefore, the effectiveness of boron trans- transport across IEMs is diffusion (Dydo 2012b);
port across ion-exchange membranes (IEM) in however, the flux of boric acid was found to
the electrodialysis process needs to be discussed increase with an increase in the flux of ionic
with regard to the type of the species that domi- species. This was suggested to be the result of a
nates in the dilute. kind of ion-coupled transport of boric acid across
IEMs. The effectiveness of such a transport was
found to decrease in the following ion series:
The Effectiveness of Boric Acid sulfate  nitrate  chloride. It was also reported
Transport in ED that most of the boric acid was transported across
anion-exchange membrane (AEM).
Boric acid, H3BO3, is a small and electrically Turek et al. 2008b reported high boron fluxes
neutral species. The reported boric acid removal and exceptionally high electric current efficien-
efficiencies and electric current efficiencies in cies of up to 220 % when boric acid was
ED are poor when compared to ionic species transported from ion-depleted, neutral or acidic,
(Melnik et al. 1999; Turek et al. 2005, 2007, dilute into the alkaline concentrate of pH >11.
2008a; Kabay et al. 2008; Banasiak and Schafer Such a behavior was identified to be the result of
2009; WHO 2009). In fact, boric acid fluxes Donnan dialysis, in which hydroxyl acts as a
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_75-4
2 Boron Removal by Electrodialysis

carrier for boric acid. However, in the light of (Yazicigil et al. 2006; Kabay et. al 2008; Turek
recent reports, simple boric acid diffusion should et al. 2008a). It is also agreed that boron (borate)
explain the results as well. is transported faster in the presence of chloride
Tentative results on boron removal by electro- ions than in the presence of sulfates (Yazicigil
dialysis units equipped with ion-exchange et al. 2006; Kabay et al. 2008) or nitrates.
spacers were also presented by Oren et al. in In 2005 and 2008a, Turek et al. analyzed the
2006. The possibility of up to an 80 % reduction effect of salinity on the electric current efficiency
of boron from water containing 4.5 mg/L was of boron (borate) transport. They found that the
reported. observed electric current efficiencies are low as
long as dilute salinity remains high. During the
initial part of the experiments, no, or almost no,
The Effectiveness of Borate Transport boron was transported from the dilute. Then, i.e.,
in ED when more than 90 % of the Cl was removed
from the dilute, a dramatic increase in boron
Melnik et al. (1999), Yazicigil et al. (2006), and (borate) electric current efficiency was observed.
Kabay et al. (2008) reported that as the pH of This increase was accompanied by an increase in
boron-containing water was brought up to just boron flux. Such an effect can be identified as the
above the value of 9, a significant increase in result of low borate mobility (diffusivity) when
the rate of boron transport across IEMs is compared to other ions present in the waters, i.e.,
observed. Moreover, Melnik et al. 1999 reported Cl . As long as there are ions of higher mobility
that in the case of heterogeneous membranes, an than borates in the dilute, boron (borate) flux
increase in the boron transport rate across anion- remains low. However, even in an ion-depleted
exchange membrane at pH >9 is accompanied by dilute, the electric current efficiency of boron
a decrease in the rate of boron transport across (borate) transport has not exceeded the value of
cation-exchange membrane (CEM). It is clear 30 %. The remaining percentage of the electric
that under these conditions (pH >9), borates are current was probably utilized for hydroxyl ion
the boron species that dominates and their trans- transport. A considerable drop in the pH of the
port across AEMs rather than CEMs should be dilute was reported afterwards. This resulted in a
discussed. The effectiveness of borate transport drop in dilute pH and in a consequent reduction in
across AEMs in ED systems was found to depend the flux of boron since all the borate present was
upon the pH of the dilute, the type of the mem- converted into boric acid. So the low electric
brane, dilute boron concentration, and the kind of current efficiency of borate transport in an ED
the ion cotransported across the membrane. system and the necessity for deep dilute demin-
Yazicigil et al. in 2006 reported that at a dilute eralization make the economic feasibility of
pH of approx. 9, there is a maximum boron trans- borate removal by ED questionable.
port rate, and at higher pH the rate of boron
transport decreases. These results are contradic-
tory to those presented by Melnik et al. (1999) Cross-References
(heterogeneous membranes), Turek et al. (2007),
and Kabay et al. (2008), according to which there ▶ Boron Reduction
is a continuous increase in the rate of boron ▶ Boron Removal by Electrodialysis
transport with dilute pH even when above 9.0. ▶ Boron Removal by Reverse Osmosis
However, the Yazicigil et al. (2006) results seem
to be justified by high boron concentration
(0.1 mol/L) in their experiments. Similar behav-
References
ior was observed by Ayyildiz and Kara in 2005. It
is agreed that an increase in dilute boron concen- Ayyildiz HF, Kara H (2005) Boron removal by ion
tration causes an increase in boron (borate) flux exchange membranes. Desalination 180:99–108
Boron Removal by Electrodialysis 3

Banasiak LJ, Schafer AI (2009) Removal of boron, fluo- technology for boron removal from natural and waste-
ride and nitrate by electrodialysis in the presence of waters. Desalination 205:206–213
organic matter. J Membr Sci 334:101–109 Oren Y, Linder C, Daltrophe N, Mirsky Y, Skorka J,
Bandura-Zalska B, Dydo P, Turek M (2009) Desalination Kedem O (2006) Boron removal from desalinated
of boron-containing wastewater at no boron transport. seawater and brackish water by improved electrodial-
Desalination 241:133–137 ysis. Desalination 199:52–54
Dydo P (2012a) The effect of process parameters on boric Turek M, Dydo P, Ciba J, Trojanowska J, Kluczka J,
acid transport during the electrodialytic desalination of Palka-Kupczak B (2005) Electrodialytic treatment of
aqueous solutions containing selected salts. Desalina- boron-containing wastewater with univalent
tion. In press. doi:10.1016/j.bbr.2011.03.031 permselective membranes. Desalination 185:139–145
Dydo P (2012b) The mechanism of boric acid transport Turek M, Dydo P, Trojanowska J, Bandura B (2007) Elec-
during an electrodialytic desalination process. trodialytic treatment of boron-containing wastewater.
J Membr Sci 407–408:202–210 Desalination 205:185–191
Kabay N, Arar O, Acara F, Ghazal A, Yuksel U, Yuksel Turek M, Bandura B, Dydo P (2008a) Electrodialytic
M (2008) Removal of boron from water by electrodi- boron removal from SWRO permeate. Desalination
alysis: effect of feed characteristics and interfering 223:17–22
ions. Desalination 223:63–72 Turek M, Bandura B, Dydo P (2008b) The influence of
Melnik L, Vysotskaja O, Kornilovich B (1999) Boron concentrate alkalinity on electrodialytic boron trans-
behavior during desalination of sea and underground port. Desalination 223:119–125
water by electrodialysis. Desalination 124:125–130 WHO (2009) Boron in drinking-water. Background
Melnik L, Goncharuk V, Butnyk I, Tsapiuk E (2005) document for development of WHO guidelines for
Boron removal from natural and wastewaters using drinking-water quality. World Health Organization.
combined sorption/membrane proces. Desalination http://whqlibdoc.who.int/hq/2009/WHO_HSE_WSH
185:147–157 _09.01_2_eng.pdf. Accessed 17 Jun 2012
Melnik L, Goncharuk V, Butnyk I, Tsapiuk E (2007) Yazicigil Z, Oztekin Y (2006) Boron removal by electro-
Development of the sorption-membrane “green” dialysis with anion-exchange membranes. Desalina-
tion 190:71–78
B

Boron Removal by Reverse Osmosis The effectiveness of boron removal from sea-
water by RO can be enhanced by adjusting the
Piotr Dydo feedwater pH to above the value of 9.25. The
Faculty of Chemistry, Silesian University of monoborate anion, which dominates in diluted
Technology, Gliwice, Poland solutions at pH > 9.5, was found to be rejected
more effectively than boric acid due to its larger
size and discrete charge (Kabay et al. 2010; Hilal
Reverse osmosis (RO) is a commonly applied et al. 2011). The reported boron rejection coeffi-
membrane technique of desalination capable of cients at pH = 11 exceeds 99 % in the case of
producing permeates of drinking-water quality. dense seawater reverse osmosis membranes.
In most cases, the boron content in the product Also, in the case of boron-rich geothermal waters
should not exceed the WHO 2009 and 2011 and industrial wastewaters, high boron rejection
guideline value of 2.4 mg/L. The effectiveness is observed only at pH > 10.5 (Koseoglu
of boron rejection by reverse osmosis membranes et al. 2010; Dydo et al. 2005). Furthermore, it
is, however, strongly affected by its concentra- was shown that the effectiveness of boron
tion in the feedwater and the aqueous chemistry removal can be further enhanced by creating
of boron specie (Kabay et al. 2010; Hilal borate complexes (esters) with polyhydroxyl
et al. 2011). In aqueous solutions, boric acid alcohols (Geffen et al. 2006; Dydo et al. 2012),
may exist in the form of boric acid, metaborates, although again, under alkaline conditions only.
and polyborates. Boric acid as a weak electrolyte The results of mechanistic studies on boron
(pKa = 9.2) dominates in diluted aqueous solu- rejection by reverse osmosis membranes
tions of a pH less than 9. Since the pH of most conducted by Sagiv and Semiat (2004), Hyung
naturally occurring waters is lower than 9, the and Kim (2006), Hun et al. (2009), and Tu
rate of boric acid transport determines the effec- et al. (2010) showed that permeabilities of boric
tiveness of boron removal by RO. acid are at least one order of magnitude larger
According to Kabay et al. 2010, the rejection than those of monoborate ion. It proves more
of boric acid by RO membranes is, however, low intensive diffusion of boric acid than of borate
due to its small size and lack of electric charge. across RO membranes. Also, the reflection coef-
The reported boron rejection coefficients range ficients for boric acid (<0.985) are considerably
from around 20 % in the case of old RO mem- lower than those specific for monoborate
branes to approx. 90 % in the case of modern RO (>0.995) as reported by Hyung and Kim (2006).
membranes (WHO 2009; Kabay et al. 2010; Hilal This, in turn, indicates strong boric acid–water
et al. 2011). interaction.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_76-11
2 Boron Removal by Reverse Osmosis

Feedwater pH is said to have a dominant means of nanofiltration and reverse osmosis. Desali-
impact on boron rejection by RO membranes nation 185:131–137
Dydo P, Nemś I, Turek M (2012) Boron removal and its
(Hilal et al. 2011). Among other RO parameters concentration by reverse osmosis in the presence of
that affect boron rejection are: operating pressure polyol compounds. Sep Purif Technol 89:171–180
(increase), feed temperature (decrease), Faigon M, Hefer D (2008) Boron rejection in SWRO at
feedwater salinity (decrease), and recovery high pH conditions versus cascade design. Desalina-
tion 223:10–16
(decrease). Geffen N, Semiat R, Eisen MS, Balazs Y, Katz I, Dosoretz
However, RO systems cannot be directly oper- CG (2006) Boron removal from water by complexa-
ated at high feedwater pH due to the possibility of tion with polyol compounds. J Membr Sci 286:45–51
membrane scaling with insoluble calcium and Hilal N, Kim GJ, Somerfield C (2011) Boron removal
from saline water: a comprehensive review. Desalina-
magnesium basic compounds. Therefore, several tion 273:23–35
modifications to the operation of RO and its Hun PVX, Cho S-H, Moon S-H (2009) Prediction of boron
design have been proposed. In general, a cascade transport through seawater reverse osmosis mem-
design for RO systems in which a fraction of the branes using solution-diffusion model. Desalination
247:33–44
first stage permeate is treated in the following RO Hyung H, Kim J-H (2006) A mechanistic study on boron
stages (if possible at elevated pH’s) and a blend- rejection by sea water reverse osmosis membranes.
ing of all the permeates produces water of the J Membr Sci 286:269–278
desired quality (Hilal et al. 2011; Faigon and Kabay N, Guler E, Bryjak M (2010) Boron in seawater and
methods for its separation – a review. Desalination
Hefer 2008). This design was successfully 261:212–217
applied, e.g., in the full-scale seawater treatment Koseoglu H, Harman BI, Yigit NO, Guler E, Kabay N,
plant in Eliat. Kitis M (2010) The effects of operating conditions on
boron removal from geotermal waters by membranes
processes. Desalination 258:72–78
Sagiv A, Semiat R (2004) Analysis of parameters affect-
Cross-References ing boron permeation through reverse osmosis mem-
branes. J Membr Sci 243:79–87
▶ Boron Reduction Tu KL, Nghiem LD, Chivas AR (2010) Boron removal by
reverse osmosis membranes in seawater desalination
▶ Boron Removal by Electrodialysis applications. Sep Purif Technol 75:87–101
▶ Boron Removal with Ion-Exchange WHO (2009) Boron in drinking-water. Background docu-
Membranes ment for development of WHO guidelines for drinking-
water quality. World Health Organization. http://
whqlibdoc.who.int/hq/2009/WHO_HSE_WSH_09.01_2_
eng.pdf. Accessed 17 June 2012
References WHO (2011) Guidelines for drinking-water quality,
4th edn. World Health Organization. http://whqlibdoc.
Dydo P, Turek M, Ciba J, Trojanowska J, Kluczka who.int/publications/2011/9789241548151_eng.pdf.
J (2005) Boron removal from landfill leachate by Accessed 17 June 2012
B

Boron Removal with Ion-Exchange and Kara in 2005 reported also that the pH of the
Membranes receiving phase affects boron flux with its maxi-
mum at around a pH of 9.5. Moreover, the boron-
Piotr Dydo accompanying anions, chlorides, bicarbonates,
Faculty of Chemistry, Silesian University of and sulfates, were found to affect the rate of
Technology, Gliwice, Poland boron transport in DD with a maximum observed
in the presence of bicarbonate. On the other hand,
the highest boron transport rates were observed
Apart from boron removal by electrodialysis, with sodium chloride in the receiving solution.
ion-exchange membranes are able to transport Neosepta AHA and AMH membranes produced
boron in the so-called Donnan dialysis (DD) or similar fluxes of boron, while the superiority of
diffusion dialysis processes (Fig. 1). AFN was clearly seen. In 2011, Kir et al. showed
Ayyildiz and Kara (2005) examined the effec- that plasma modification of the existing anion-
tiveness of boron transport across anion- exchange membranes may result in a significant
exchange membranes in a DD process. They enhancement of the rate of boron transport in a
found that boron flux depends upon the mem- DD process.
brane, concentration of boron in the feed solution, The mechanistic study on boric acid transport
pH of the feed and receiving solution, presence of across cation-exchange membranes (CEMs) in a
the accompanying ions in the feed solution, and DD process was presented by Goli et al. in 2010.
the type of the carrier anion in the receiving It was reported that the membrane diffusion coef-
solutions. The effect of pH of the feed solution ficients for boric acid depend not only upon the
was found to be complex. At high boron concen- manufacturer of the CEM but also upon the type
tration (0.1 mol/L), maximum boron flux was of the cation present in the membrane. The same
observed at around the pH of 9.5, while in the behavior is reported for arsenite. In general, in the
case of a diluted solution (0.001 mol/L), maxi- presence of monovalent cations in the membrane,
mum boron flux was observed at the maximum higher fluxes of boron were observed than in the
examined feedwater pH of 11.5. Such behavior presence of divalent cations. Such a behavior was
was explained by the formation of polyborate later confirmed by Dydo in 2012. The existing
ions at high boron concentrations and their differences in boric acid membrane diffusion
absence in diluted solutions. The maximum rate coefficients were rationalized by Goli
of boron transport at the pH of around 9.5 in the et al. (2010) as being the result of the change in
case of concentrated boron solution was later the mean viscosity of the solution confined in
confirmed by Yazicigil et al. in 2006. Ayyildiz membrane pores.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_77-5
2 Boron Removal with Ion-Exchange Membranes

Boron Removal with Ion-Exchange Membranes, Fig. 1 Boron Removal with Ion-Exchange Membranes

In 2007, Bryjak et al. proposed a Donnan the effectiveness of boron removal from water
dialysis-based method for the regeneration of nor its final concentration. It seems that a lot of
finely divided boron selective resin (BSR) work needs to be done to enhance the kinetics of
DOWEX XUS 43594.00. In this process, BSR the diffusive transport of borate during DD.
slurry with boron adsorbed on it is fed into the
DD feed compartment. It was assumed that there
are always some minute amounts of borate in the
Cross-References
feedwater at equilibrium with the BSR. These
amounts were subject to transport into the receiv-
▶ Boron Reduction
ing solution as a result of Donnan dialysis, which
▶ Boron Removal by Electrodialysis
should ultimately result in complete boron
▶ Boron Removal by Reverse Osmosis
removal from the BSR. The net effect of the
process would be a regenerated resin in the chlo-
ride form and boron (borate)-rich receiving solu-
tion. As reported by Bryjak et al. (2007), References
considerably high boron fluxes were observed
during the course of a DD regeneration of boron Ayyildiz HF, Kara H (2005) Boron removal by ion
exchange membranes. Desalination 180:99–108
containing BSR. Boron desorption was found to Bryjak M, Pozniak G, Kabay N (2007) Donnan dialysis of
be the phenomena that governs kinetics of the borate anions through anion exchange membranes: a
boron transport in the process. new method for regeneration of boron selective resins.
Unfortunately the tentative, mostly mechanis- React Funct Polym 67:1635–1642
Dydo P (2012) The mechanism of boric acid transport
tic report on DD boron removal presented in this during an electrodialytic desalination process.
chapter does not provide much information about J Membr Sci 407–408:202–210
Boron Removal with Ion-Exchange Membranes 3

Goli E, Hiemstra T, Van Riemsdijk WH, Rahnemaie R, unmodified anion-exchange membranes. Desalination
Malakouti MJ (2010) Diffusion of neutral and ionic 267: 114–177
species in charged membranes: boric acid, arsenite, Yazicigil Z, Oztekin Y (2006) Boron removal by electro-
and water. Anal Chem 82:8438–8445 dialysis with anion-exchange membranes. Desalina-
Kir E, Gurler B, Gulec A (n.d.) Boron removal from tion 190:71–78
aqueous solution by using plasma-modified and
B

Bulk Biotech Industry up to 20 % of all chemical products with a market


value of approx 250 € billion will be produced by
Frank Lipnizki biotechnology. Approximately 60 % of the prod-
Alfa Laval Copenhagen, Søborg, Copenhagen, ucts produced by white biotechnology will be
Denmark intermediated chemicals used in the pharmaceu-
tical industry, and the remaining 40 % will be
biopolymers and special chemicals for various
The term “bulk biotech industry” is referring to industries (Festel et al. 2004).
the use of biological processes on industrial scale Since the 1970s, cross-flow membrane pro-
to produce bulk products. Examples of products cesses have established themselves in the down-
from the bulk biotech industry are antibiotics, stream processing of the biotechnology industry
enzymes, organic and amino acids, vitamins, for the recovery and purification of the products.
bioalcohols, and biopolymers. One of the earliest It is foreseen that membrane processes will also
biotechnological processes adopted by humans is play an important role in white biotechnology
the production of alcohol by fermenting fruits and the related concept of biorefineries. Similar
around 5000–6000 years ago. The production of to petroleum refineries, biorefineries are aiming
lactic acid by Pasteur in 1857 is often considered for the full utilization of biomass for the simulta-
to be the beginning of modern biotechnology neous production of biofuels, biochemicals, heat,
followed by the industrial scale production of and power (Axegård 2005). The integrated pro-
citric acid by Pfizer in 1923 (Chotani duction of biomaterials can be based on, e.g.,
et al. 2007). The first wave of biotechnology sugar, starch, and cellulose-based feedstock and
started with the discovery of penicillin by Flem- as such extend current sugar, starch, and pulp
ing in 1928 paving the way for the industrial scale factories. Membrane processes as highly selec-
production of antibiotics and amino acids. The tive and energy-saving processes are well suited
discovery and increased understanding of the to play an important part in biorefineries and thus
DNA created the foundation to use molecular the white biotechnology.
engineering to recombine DNA leading to the The key membrane technologies for the bulk
second wave of biotechnology processes in the biotech industry are microfiltration (MF), ultra-
1980s. The current third and so far final wave of filtration (UF), nanofiltration (NF), and reverse
biotechnology – the white biotechnology – aims osmosis (RO). Other membrane technologies
to replace the C2/C3 chemistry based on fossil such as membrane contactors (MC), electrodial-
fuels such as oil and gas by biotechnological ysis (ED), pervaporation (PV), and vapor perme-
processes. It is foreseen that in the near future, ation (VP) plus membrane bioreactors for
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_82-1
2 Bulk Biotech Industry

continuous fermentation are less established but Chotani GK, Dodge TC, Gaertner AL, Arbige MV
have, nevertheless, the potential to become (2007) Industrial biotechnology: discovery to delivery.
In: Kent JA (ed) Kent and Riegel’s handbook of indus-
increasingly important. trial chemistry and biotechnology, 11th edn. Springer,
Berlin
Festel G, Knöll J, Götz H, Zinke H (2004) Der einfluss der
References biotechnologie auf produktionsverfahren in der
chemieindustrie. Chem Ing Technol 76:307–312
Axegård P (2005) The future pulp mill – a biorefinery?
Presentation at the 1st international biorefinery work-
shop, Washington, DC
B

Bulk Liquid Membrane ion-exchange sheets) or by module design. All


abovementioned bulk LM processes with water-
Vladimir S. Kislik immiscible organic liquid membrane solutions
Campus Givat Ram, Casali Institute of Applied may be unified under the term bulk organic hybrid
Chemistry, The Hebrew University of Jerusalem, liquid membrane (BOHLM) systems (for more
Jerusalem, Israel details, see Kislik 2010a).
Bulk LM processes with water-soluble carriers
are defined as bulk aqueous hybrid liquid mem-
Bulk liquid membrane (BLM) consists of a bulk brane (BAHLM) systems (for more details, see
aqueous feed and receiving phases separated by a Kislik 2010b). Regenerable water-soluble
bulk organic, water-immiscible liquid phase. The polyionic complexants are used as suitable aqueous
feed and receiving phases may be separating from liquid membrane carriers. These polyelectrolytes
the LM by microporous supports or may be with- typically have a very high effective concentration
out supports (layered BLM). of charged groups and could constitute highly
Many technologies that were developed and selective complexants. The BAHLM technology
tested in the last two decades have to be included is based on a combination of liquid membrane
in the BLM group. These are hybrid liquid mem- (LM) process and dialysis (D) in the case of neutral
brane (HLM), hollow-fiber liquid membrane hydrophilic membranes or Donnan dialysis
(HFLM), hollow-fiber-contained liquid membrane (DD) in the case of ion-exchange membranes used.
(HFCLM), pertraction, flowing liquid membranes BOHLM and BAHLM technologies achieve
(FLM), membrane-based extraction and stripping, the necessary transport and selectivity character-
multimembrane hybrid system (MHS), and mem- istics to have potential for commercial applica-
brane contactor systems (see entry “▶ Liquid tions. Applications of the BOHLM processes are
Membranes”). All these systems are based on mainly in metal separation, wastewater treat-
membrane-based nondispersive (as the means for ment, biotechnologies, drugs recovery-
blocking the organic reagent from mixing with the separation, organic compounds, and gas separa-
aqueous feed and strip solutions) selective extrac- tion. Selective separations of alkali, alkali earth,
tion coupled to permselective diffusion of solute- rare earth, heavy metal ions, precious metals, etc.,
extractant complexes and selective stripping of the are studied by many authors using all above-
solute in one continuous dynamic process (see described techniques. Recovery and separation
Fig. 1). A great number of terms for similar bulk of carboxylic and amino acids from fermentation
LM processes confuse the readers. The terms vary broth have been tested using layered BLM, rotat-
by membrane type used (hollow fiber, flat neutral, ing, creeping, spiral-type FLM, HFLM, HLM,
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_83-1
2 Bulk Liquid Membrane

Bulk Liquid Membrane, Fig. 1 Schematic transport models of a bulk organic hybrid liquid membrane (BOHLM)
system with a, d hydrophobic membranes and b, e hydrophilic or ion-exchange membranes

and MHS-PV techniques of the BOHLM pro- In recent years, integrated hybrid systems
cesses. Separation of ethylene, benzene, incorporating two or more functions in one mod-
propanol, olefin, and aromatic amines from ule, for example, biotransformation and separa-
organic liquid mixtures and of volatile organic tion, become of great interest to researchers. The
compounds (VOC) and phenol from wastewater BOHLM systems, integrating reaction, separa-
was investigated using a rotating film module, tion, and concentration functions in one appara-
spiral-type FLM, and hollow-fiber and layered tus (bioreactor) attracted great interest in the last
LM techniques. High separation factors few years. Bioreactors combine the use of spe-
(>1,000) in pilot- and industrial-scale experi- cific biocatalyst for the desired chemical reac-
ments were found. In the last two decades, tions, with repeated or continuous application of
BOHLM techniques were intensively used in it under very specific conditions. Such techniques
analytical chemistry for separation and were termed hybrid membrane reactors.
preconcentration of metals, organic acids,
organic, and pharmaceutical compounds.
BAHLM is a new technology and few studies References
are known up to date. In metal separations copper-
cadmium recovery from chloride aqueous solu- Kislik V (2010a) Bulk hybrid liquid membrane with organic
water-immiscible carriers: application to chemical, bio-
tions and cadmium, copper, and zinc separation
chemical, pharmaceutical, and gas separations. In:
from wet-process phosphoric acid are studied. Kislik V (ed) Liquid membranes principles and applica-
BAHLM systems were tested for the separation tions in chemical separations & wastewater treatment,
of carboxylic acids such as lactic, citric, and acetic 1st edn. Elsevier, Amsterdam, pp 201–276, Ch. 5
Kislik V (2010b) Bulk Aqueous Hybrid Liquid Membrane
or their anions. Continuous separation of different
(BAHLM) processes with water-soluble carriers:
isomeric mixtures of organic compounds has been application in chemical and biochemical separations.
studied by means of a hollow-fiber-contained liq- In: Kislik V (ed) Liquid membranes principles and
uid membrane, HFCLM. applications in chemical separations, 1st edn, Elsevier,
Ch. 6, pp 277–326
C

Capillary are produced by interfacial polymerization, or the


natural porosity in solid materials is adjusted to
Andras Koris the desirable nominal diameter. The shape and
Corvinus University of Budapest, Budapest, size of the pores in the membrane are very
Hungary diverse.
The pore theory of membrane transport
through the capillaries considers that both con-
The word capillary originated from the Latin vection and diffusion contribute to solute trans-
adjective capillaris, which means “pertaining to port across the porous membrane, the two
the hair.” Possibly, the scientific phenomenon processes being impeded by steric hindrance at
was first observed between contiguous hairs, for the entrance of the pores and by frictional forces
example, within a paintbrush. within the pores; the same steric hindrance and
In medicine and biology, capillary is the frictional resistance terms were used in the con-
smallest of a body’s blood vessel and is part of vection and diffusion terms of the solute transport
the microcirculation. The word capillary, in the equation (Pappenheimer et al. 1951).
nonmedical sense, means narrow tube.
In membrane science the noun capillary is
both used to name the inner spaces of a porous
Reference
media and to specify a typical membrane (see
▶ Capillary Membrane). The classification of Pappenheimer JR, Renkin EM, Borrero LM (1951) Filtra-
porous membrane filter types is mainly based on tion, diffusion and molecular sieving through periph-
the nominal diameter of the capillaries in the eral capillary membranes. Am J Physiol 167:13
membrane. Artificial capillaries in porous media

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DOI 10.1007/978-3-642-40872-4_98-1
C

Capillary Flow r 2 DP
u¼
8m L
Andras Koris
Corvinus University of Budapest, Budapest, where DP is the total pressure drop along the
Hungary channel and m is the fluid viscosity.
In the general case of two immiscible fluids:

Capillary flow means the movement of the fluid r 2 DP  Pc


u¼
in the internal gaps and on the surface of the solid 8meff L
material, where the driving force is the molecular
interaction between the solid and fluid material where
(see “▶ Capillary Force”). If the fluid is incom-
pressible and Newtonian, the flow is laminar x Lx
meff ¼ mw þ ma
through a pipe of constant circular cross section L L
that is substantially longer than its diameter, and
since there is no acceleration of fluid in the pipe, is the effective viscosity; mw and ma are viscosities
the total flow rate (Q) could be estimated for phase w and phase a fluids, respectively; x is
according to Poiseuille’s law (Briant et al. 1989): the location of the interface measured from the
inlet; Pc is the capillary pressure across the inter-
face; and a0 is a constant associated with the
d4 p  DP
Q¼ channel cross-sectional shape.
128  m  L
Assuming that the fluid system is in static
equilibrium, the capillary pressure at an interface
where d represents capillary diameter, DP is the
in a circular channel is (Young-Laplace eq.):
total pressure drop along the channel, m is the
fluid viscosity, and L represents the capillary
4g  cos y
length. Pc ¼
For velocity calculation, let us consider a lam- dc
inar horizontal flow through a straight circular
where g represents the interfacial tension, y is the
channel of length L and a radius r. The mean
contact angle, and dm represents the capillary
flow velocity u through the channel is given by
diameter.
(Landau and Lifshitz 1987):
Since the determination of the number of
active capillaries during membrane filtration is

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_99-3
2 Capillary Flow

very difficult, statistical approach from Darcy can ϵ


D_f_A, eff g ¼ DAB
be applied basically. Darcy’s law is a simple k2
proportional relationship between the instanta-
neous discharge rate through a porous medium, where DAB represents the diffusivity of salt in
the viscosity of the fluid, and the pressure drop water, e is the porosity, and k is a correction
over a given distance: factor for the distance (when it is nonlinear; gen-
eral value = 1.2–2.5).
k  A  DP The diffusion of a liquid in capillaries has
Q¼ three types: Knudsen diffusion, molecular
mL
(Fick’s) diffusion, and transition region diffusion
where Q is overall flow rate, k represents perme- (Geankoplis 1972).
ability of the medium, A is the cross-sectional The power-law is an improvement to the
area to flow, DP is the pressure drop, m represents Poiseuille’s equation by generalizing the flow to
viscosity, and L is the length over which the include non-Newtonian effect. The beauty of this
pressure drop is taking place. model is its simplycity. However there are other
Due to the concentration polarization phe- aspects of the flow properties of fluids which this
nomenon, gel layer forming, membrane fouling, model fails to examine, one of them being the
and pore blocking, the global model was further presence of yield stress (Mazumdar 1992)
developed for different membrane techniques,
see, e.g., resistances-in-series model or solution-
diffusion model. References
The diffusion of gasses, liquids, and solids in
Briant J, Guy Parc JD (1989) Rheological properties of
solids is quite important in mass transfer opera-
Lubricants, ch. 3., p. 69-71
tions. The diffusion is greatly affected by the size Geankoplis CJ (1972) Mass transport phenomena.
and shape of pores and capillaries. For example, Rinehart and Winston, Holt
in porous solids, the effective diffusion of salts Landau LD, Lifshitz EM (1987) Fluid mechanics,
2nd edn. Pergamon Press, Oxford
(A) in water (B) is described as:
Mazumdar J (1992) Biofluid Mechanics, p. 86-87, World
Scientific
C

Capillary Force interface. For example, mineral oil unfolds the


water surface even to molecule thick layer when
Andras Koris the available area is sufficient.
Corvinus University of Budapest, Budapest, One angle of the vector triangle is given in
Hungary cases where instead one of the liquids a solid
material presents. In Fig. 2 this angle is 180 .
The requirement of equilibrium: C1–3 = C2–3
Capillary force is the force which generates + C1–2*cosa.
movement of a liquid along the surface of a In case of solid particle or material, |C1–3| >
solid caused by the attraction of molecules of |C1–2| + |C2–3| can also exist sometimes, and
the liquid to the molecules of the solid. For exam- no. 2 liquid could totally cover the solid surface
ple, molecules of water are naturally attracted to (1). This movement is usually limited by impuri-
each other and form temporary hydrogen bonds ties on the solid surface. For mercury–air–glass
with each other; their attraction for each other on system, |C1–3| < |C2–3| and a > 90 .
the surface of a liquid, for example, gives rise to The Young–Laplace equation is a nonlinear
surface tension. But they are also attracted in a partial differential equation that describes the
similar way to other molecules, called hydro- capillary pressure difference or capillary force
philic molecules, such as those in the sides of a sustained across the interface between two static
narrow glass tube inserted into water. These fluids, due to the phenomenon of surface tension
attractive forces can draw water up against the or wall tension, although usage on the latter is
force of gravity to a certain degree. only applicable if assuming that the wall is very
Where three different fluid interfaces are thin. The Young–Laplace equation relates the
contacting each other along one line, equilibrium pressure difference to the shape of the surface or
exists only when the vector polygon of the wall, and it is fundamentally important in the
stresses is closed. This requirement determines study of static capillary surfaces. It is a statement
the angle between the edges of disjunctive sur- of normal stress balance for static fluids meeting
faces (Pattantyús 1961) (Fig. 1). at an interface, where the interface is treated as a
Sometimes |C1–3| > |C1–2| + |C2–3| occurs. surface (scpacp).
Because vector C1–3 is always larger, equilib-
rium is not possible; therefore, fluid no. 2 is per-
manently moving on the no. 1 and 3 fluid

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_100-2
2 Capillary Force

References

Sályi I (ed) (1961) Pattantyús gépész és villamos-


mérnökök kézikönyve, 2. Alaptudományok –
Anyagismeret. Műszaki Könyvkiadó

Capillary Force, Fig. 1 Contact of three fluids

Capillary Force, Fig. 2 Contact when one solid phase is


present next to two fluids
C

Capillary Membranes a permeable membrane wall, three regions of


flow should be considered: flow in the lumen,
Andras Koris flow within the membrane matrix, and flow in
Corvinus University of Budapest, Budapest, the extracapillary space. The pressure distribu-
Hungary tion in the membrane is determined by applica-
tion of the overall balance of linear momentum.
The utilization of this conservation principle is
Artificial capillary membranes are one type of the complicated by the fact that an external force
tubular-shaped membrane filters. With capillary must be applied to keep the polymer membrane
membranes, the membrane serves as a selective stationary. In order to describe the behavior of a
barrier, which is sufficiently strong to resist fil- membrane module, three submodels are required:
tration pressure. Because of this, the flow through two that describe the transport on either side of
capillary membranes can be both inside out and the membrane and a third model that character-
outside in. izes the separation properties of the membrane
The diameter of capillary membranes is much and any porous support material (Nagy 2012).
smaller than that of tubular membranes, namely,
0.5–5 mm. Because of the smaller diameter, the
chances of plugging are much higher with a cap-
Membrane Development
illary membrane. A benefit is that the packing
density is much greater. The first capillary mem-
Besides polymeric and ceramic capillary mem-
brane was fabricated from polymers, but nowa-
branes, other types are also developing due to its
days the technology development enables the
benefits. For example, supported zeolite mem-
production of inorganic capillary modules
branes have been synthesized under microwave
(Fig. 1).
heating in order to reduce synthesis time in the
work of Sebastian et al. (2010) to prevent support
dissolution and to reproducibly obtain a thin
Description of a Capillary Membrane
defect-free zeolite layer. The MFI-type zeolite
Module
membranes were synthesized on ceramic capil-
laries, with a high membrane surface area-to-
A complete description of a membrane module
volume ratio (>1,000 m2 m 3), which is by far
requires the simultaneous solution of local trans-
higher than that of classical tubular supports
port equations that describe the flow and transport
(<500 m2 m 3).
conditions. In a capillary membrane module with
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_101-2
2 Capillary Membranes

the advantages of a ceramic support such as


high mechanical, thermal, and chemical stability
with very good separation properties of the
PDMS coating.

Possible Applications

The number of practical applications of capillary


membranes is also expanding. A new combined
Capillary Membranes, Fig. 1 Ceramic capillary mem-
method is reported to localize the sites of enzyme
brane (Source: www.kerafol.com)
immobilization and to determine its catalytic
In a study of Zhu et al. (2010), alumina activity on a polymeric capillary membrane
microfiltration membranes were prepared on the reactor activity (Mazzuca et al. (2006)).
inner surface of alumina capillary support (outer b-Glucosidase from olive fruit was selected as
diameter, 4 mm; inner diameter, 2.5 mm) by a enzyme model because of its suitable relevance
dip-coating method. Scanning electron micros- in the industrial processing of foods, in biotech-
copy (SEM) observation, gas bubble pressure nology, and in pharmaceuticals and for its
(GBP) method, and membrane permeation test activity against the synthetic substrate 5-bromo-
were carried out to evaluate membrane perfor- 4-chloro-3-indolyl-b-d-glucopyranoside which
mance. Two major effects in preparation of develops an insoluble dyed product. The enzyme
crack-free membrane, capillary filtration, and was physically immobilized within 30 kDa cutoff
film coating upon the thin support were studied. capillary polysulfone membranes, and results
Bonyadi and Mackley (2012) reported the obtained by means of a polyclonal antibody
experimental results for the processing of against b-glucosidase and the synthetic substrate
micro-capillary film (MCF) membranes. MCFs clearly showed a coherent localization of the
are films with embedded multiple hollow capil- immobilization enzyme sites and its activity.
laries and can be considered as a hybrid geometry Commercial flat sheet membranes were com-
between flat sheet and hollow fibers. Compared pared to capillary one’s (Van der Bruggen
to the conventional membrane geometries, MCFs et al. 2003). For the capillary membrane, the
potentially provide a higher surface area per unit water flux could, however, easily be increased
volume, better mechanical strength, ease of han- and maintained at a stable level by a combination
dling, and more efficient module fabrication. of forward flushing and airflushing, which is not
MCF membranes were fabricated out of ethylene possible with the flat sheet membranes. Further-
vinyl alcohol (EVOH) copolymer through a solu- more, the water permeability for the capillary
tion extrusion followed by a nonsolvent induced membrane was 3–15 times higher than for the
phase separation (NIPS) process. commercial flat sheet membranes, which leads
Solvent resistant nanofiltration (SRNF) is a to lower operating pressure and a correspond-
membrane separation process allowing for an ingly lower energy consumption. For the capil-
efficient separation of small molecules of lary membrane, rejections of organic and
200–1,000 g mol 1 from organic solvents. The inorganic compounds were satisfactory to reach
application of SRNF in industry applications is for COD and conductivity standards in one step
currently hindered by a limited choice of SRNF starting from the surface water. Rejections for
membranes and configurations. In the work of most flat sheet membranes were comparable to
Dutczak et al. (2011), SRNF composite capillary the rejections obtained with the capillary mem-
membranes made of an a-alumina support and a brane, but the rejection of ions was usually
selective poly(dimethylsiloxane) (PDMS) top higher, except for the N30F and NF PES 10 mem-
layer were prepared and studied. We combine branes. Low ion rejections are advantageous for
Capillary Membranes 3

drinking water production because demineraliza- References


tion is avoided.
Suitability of capillary modules to the decol- Bodzek M, Konieczny K (1998) Comparison of ceramic
and capillary membranes in the treatment of natural
orization of both synthetic and actual dye solu-
water by means of ultrafiltration and microfiltration.
tions by ultrafiltration was investigated as well. Desalination 119(1–3):191–198
The process involved capillary membranes made Bonyadi S, Mackley M (2012) The development of novel
of polysulfone and modified polysulfone. Mem- micro-capillary film membranes. J Membr Sci
389:137–147
brane modules (UFTA PS10, UFTA PS30, and
Coelho LHG, Melchert WR, Rocha FR, Rocha FRP, Gutz
UFTA PSA50) of various molecular cutoffs were IGR (2010) Versatile microanalytical system with
applied (Majewska-Nowak et al. 1996). porous polypropylene capillary membrane for calibra-
Investigations concerning the application of tion gas generation and trace gaseous pollutants sam-
pling applied to the analysis of formaldehyde, formic
ceramic and capillary microfiltration and ultrafil-
acid, acetic acid and ammonia in outdoor air. Talanta
tration membranes for the purpose of treatment of 83(1):84–92
natural water were carried out by Bodzek and Dutczak SM, Luiten-Olieman MWJ, Zwijnenberg HJ,
Konieczny 1998. The effectiveness of ultra- and Bolhuis-Versteeg LAM, Winnubst L, Hempenius
MA, Benes NE, (. . .), Stamatialis D (2011) Composite
microfiltration was assessed by volumetric mea-
capillary membrane for solvent resistant
surements of the permeate flux as well as by nanofiltration. J Membr Sci 372(1–2):182–190
microbiological and physicochemical analyses. Endre N (2012) 7 – Transport of fluid phase in a capillary
Analysis of oxygen permeation fluxes through membrane. Basic equations of the mass transport
through a membrane layer. p 177–192
Ba0.5Sr0.5Co0.8Fe0.2O3 d (BSCF) capillary
Gaspar I, Koris A, Bertalan Z, Vatai G (2011) Comparison
membranes, fabricated via a phase inversion of ceramic capillary membrane and ceramic tube
spinning technique using polysulfone as binder, membrane with static mixer inside. Chem Pap
showed a significant limiting role of the surface 65(5):596–602
Kovalevsky A, Buysse C, Snijkers F, Buekenhoudt A,
oxygen exchange kinetics. Within the studied
Luyten J, Kretzschmar J, Lenaerts S (2011) Oxygen
temperature and oxygen partial pressure ranges, exchange-limited transport and surface activation of
the activation of core and shell sides of the BSCF Ba0.5Sr0.5Co0.8Fe0.2O3-d capillary membranes.
capillary with praseodymium oxide (PrOx) J Membr Sci 368(1–2):223–232
Majewska-Nowak K, Kabsch-Korbutowicz M, Winnicki
resulted in an increase in permeation rate of
T (1996) Capillary membranes for separation of dye
about 300 % (Kovalevsky et al. 2011). particles. Desalination 105(1–2):91–103
Capillary membrane diffusion scrubber Mazzuca S, Giorno L, Spadafora A, Mazzei R, Drioli
(CMDS) was scaled down to match with capillary E (2006) Immunolocalization of b-glucosidase
immobilized within polysulphone capillary membrane
electrophoresis (CE), a quick separation technique
and evaluation of its activity in situ. J Membr Sci
that requires nothing more than some nanoliters of 285(1–2):152–158
sample and, when combined with capacitively Sebastian V, Mallada R, Coronas J, Julbe A, Terpstra RA,
coupled contactless conductometric detection Dirrix RWJ (2010) Microwave-assisted hydrothermal
rapid synthesis of capillary MFI-type zeolite-ceramic
(C4D), is particularly favorable for ionic species
membranes for pervaporation application. J Membr
that do not absorb in the UV–vis region, like the Sci 355(1–2):28–35
target analytes formaldehyde, formic acid, acetic Van der Bruggen B, Hawrijk I, Cornelissen E,
acid, and ammonium (Coelho et al. 2010). Vandecasteele C (2003) Direct nanofiltration of sur-
face water using capillary membranes: comparison
Ceramic tube and ceramic capillary mem-
with flat sheet membranes. Sep Purif Technol
branes and their effect on permeate flux, oil reten- 31(2):193–201
tion, and specific energy consumption were Zhu J, Fan Y, Xu N (2010) Preparation and characteriza-
compared in the work of Gáspár et al. (2011). tion of alumina membranes on capillary supports:
effect of film-coating on crack-free membrane prepa-
The results, obtained with a stable oil-in-water
ration. Chin J Chem Eng 18(3):377–383
microemulsion as feed, demonstrated that the use
of novel ceramic capillary membranes at optimal
operating cross-flow velocity and transmembrane
pressure is reasonable.
C

Capillary Tubes Applications

Andras Koris It can be a device used to measure kinematic


Corvinus University of Budapest, Budapest, viscosity. Kinematic viscosity is the time it
Hungary takes for a fixed amount of fluid to move through
a measured length of the capillary tube with grav-
ity alone.
Def. (Engineering) A tube sufficiently fine so that In Membrane Science once capillary tubes
capillary attraction of a liquid into the tube is present in the filter media, they are called pores.
significant. (General Physics) A glass tube with Symmetric pore structure is usually formed by
a fine bore and thick walls, used in thermometers, pressing and sintering, extruding and stretching,
etc. (Medical) Glass capillary tubes are used for irradiation and etching, template leaching, or
the collection of blood in a variety of healthcare phase inversion. On the other hand, capillaries
settings, including hospitals, ambulatory care can be found in capillary membranes as well.
facilities, physicians’ offices, blood donation Capillary tubes are used in analytical applica-
facilities, and blood testing centers. tions, such as chromatography, gas and liquid
lines, and measurement components in remote
thermometer systems (with or without
compensation).
Basic Description
An indispensible capillary tube is used for
calculating blood clotting time or determining
A capillary tube works by its being tension
melting points.
pulling between the circumference and the inner
Also a capillary tube is used in refrigeration
wall of the tube. The restriction and metering of
and air-conditioning systems. It is a copper tube
the liquid will maintain pressure differential. See
that has a small internal diameter. A capillary
more at ▶ Capillary Force.
tube functions by dropping pressure due to its
Capillary tubes can be made of different mate-
small internal diameter. The refrigerant leaves
rials like plastic, glass, stainless steel, and
the condenser and enters the capillary tube and
ceramics.
when it reaches the capillary tube falls in pressure
Wall thickness of microhematocrit capillary
and keeps the pressure constant. It limits the
tubes is 0.01 mm.
maximum amount of the refrigerant that can be
charged in the refrigeration system.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_102-2
C

Carbon Membrane modules may be more of a challenge as


commented on further down.
May-Britt Hägg The first carbon membranes were prepared
Department of Chemical Engineering, from carbonization of cellulose hollow fibers by
Norwegian University of Science and Koresh and Soffer (1983). Since then various
Technology, Trondheim, Norway polymers have been used such as polyimides,
polyacrylonitrile (PAN), poly(phenylene oxide)
(PPO), cellulose derivates, and others. The sepa-
Carbon membranes are usually characterized as ration properties of CMS membranes are very
carbon molecular sieves (CMS membranes) as attractive as their sieving properties easily exceed
they basically separate based on molecular size. the upper Robeson boundary of permeability ver-
This means that the pores can be tailored for a sus selectivity trade-off relationship (Robeson
specific gas mixture, permeating the smallest 2008) – this makes it also attractive for industrial
molecule and retaining the larger ones. applications. The making of the membranes may
There are two main ways of preparing the thus involve six steps: material selection, mate-
CMS membranes: pyrolysis of polymeric hollow rial functionalization, precursor preparation,
fibers or performing pyrolysis of a polymer pretreatment, carbonization, and possibly
sprayed onto a ceramic support tube. In both posttreatment (Fig. 1). Functionalization usually
cases a pyrolysis protocol needs to be developed means adding a porogen or a metal salt to the
for the specific polymer and pores to be obtained. precursor. The porogen will degrade during the
Important variables to be controlled during the carbonization and thereby increase the pore vol-
pyrolysis is heating rate, soak time, final carbon- ume. When the additive is a metal salt (doping the
ization temperature, and which gas to use as precursor), the final CMS membrane will contain
purge (typically an inert gas or CO2) vacuum the metal which may functionalize the membrane
may also be used. Each of these variables will by showing high affinity to one of the permeating
influence the final pore size and separation prop- gases (Lie and Hägg 2005). Then if using
erties of the membrane. The final carbonization posttreatment, surface modifiers may adjust the
temperature is usually in the range of 500–900  C. pore size. A big advantage of carbon membranes
Carbon membranes are fairly easy to produce is that they may be used for high-temperature gas
on lab scale as much is known on how carboni- separations. This advantage may, however, be
zation conditions affect separation properties compromised if the surface modifier is a degrad-
(Geiszler and Koros 1996; He and Hägg 2012). able polymer at process operation temperature.
However, the scaling up to commercial-size The different ways of tailoring microporous
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_106-1
2 Carbon Membrane

Carbon Membrane,
Fig. 1 Comparing the
CO2/CH4 Robeson upper
bound for dense and
thermally rearranged
(TR) polymer membranes
to the carbon membranes
and the region for industrial
applicability – data for
CMS membranes and
industrial applicability
region added to the original
Robeson plot (see Hägg and
He 2011)

a b c

Porogens Doping/spacers Surface modifiers

Carbon Membrane, Fig. 2 Schematic model of different ways of tailoring microporous carbon. The dashed line
shows the limit of an original slit-shaped pore (Lie and Hägg 2005)

carbon membranes are illustrated in Fig. 2 (Lie The supported carbon membranes will provide
and Hägg 2005). better mechanical strength than self-supported
Although showing excellent separation per- fibers but will naturally have lower packing den-
formance, the self-supported hollow fiber mem- sity. These types of carbon membranes have been
branes may be quite brittle, thus the scaling up especially studied for high-temperature applica-
and module making are challenging. The Norwe- tions (e.g., H2/CO2 separation and as carbon
gian company MemfoACT did successfully dem- membrane reactors). The special challenge of
onstrate on pilot scale the use of carbonized self- making these membranes is to obtain a defect-
supported cellulose hollow fibers for upgrading free carbon layer on the top of the
of biogas (CO2/CH4 separation) (Fig. 3). The support – compatibility between support and car-
scaling up to full-size commercial module has bon layer may also be a problem. Supported CMS
however not yet been reported (in 2015). membranes have been studied by several.
A method by using spin-coat technique was
Carbon Membrane 3

Carbon Membrane,
Fig. 3 Left: SEM picture
of a CMS fiber; wall
thickness is 16 mm. Right:
A bundle of CMS hollow
fibers ready for mounting in
a pilot module as illustrated
by the company
MemfoACT in 2013 on
their homepage

developed already in 1996 by Rao and Sirkar References


(1996). Stainless steel disks (Acharya and Foley
1999) as well as porous a-alumina tubes (Zhou Acharya H, Foley H (1999) Spray-coating of nanoporous
carbón membranes for air separation. J Membr Sci
et al. 2003) have been reported as suitable support
161:1–5
for pyrolized carbon membranes. Acharaya and Fu S, Sanders E, Kulkarni SS, Koros WJ (2015) Carbon
Foley studied the separation of O2/N2 and molecular sieve membrane structure–property rela-
obtained a separation factor of 12. A challenge tionships for four novel 6FDA based polyimide pre-
cursors. J Membr Sci 487:60–73
of concern with respect to any CMS membrane is
Geiszler VC, Koros WJ (1996) Effects of polyimide pyrol-
the possibility of aging, whereby separation per- ysis conditions on carbon molecular sieve membrane
formance may decline over time; hence, the properties. Ind Eng Chem Res 35:2999–3003
membranes need to be regenerated. Several Hägg MB, He X (2011) Carbon molecular sieve mem-
branes for gas separation, chapter 15. In: Drioli E,
ways are proposed, such as using heat, purging
Barbieri G (eds) Membrane engineering for the treat-
with air or propane, or using low-voltage direct ment of gases, membrane engineering handbook. RCS
current at intervals (Lie and Hägg 2006). The Publishing, Cambridge CB4 0WF, UK. ISBN:978-1-
research on CMS membranes is however contin- 84973-239
He X, Hägg MB (2012) Structural, kinetic and perfor-
uously moving forward, and is well documented,
mance characterization of hollow fiber carbon mem-
and example is Fu et al. (2015). The main chal- branes. J Membr Sci 390–391:23–31
lenge still seems to be scaling up to commercial- Koresh J, Soffer A (1983) Molecular sieve carbon mem-
size modules. brane. Part I. Presenting a new device for gas mixture
separation. Sep Sci Technol 18:723–734
Lie JA, Hägg MB (2005) Carbon membranes from cellu-
lose and metal loaded cellulose. Carbon 43:2600–2607
Potential of Applications Lie JA, Hägg MB (2006) Carbon membranes from cellu-
lose: synthesis, performance and regeneration.
J Membr Sci 284:79–86
Due to the possibility of tailoring the pores, the
Rao MB, Sirkar S (1996) Performance and pore charac-
CMS membranes have a very nice potential of terization of nanoporous carbon membranes for gas
separating gas pairs which are difficult to separate separation. J Membr Sci 110:109
using other type of membranes and gases which Robeson LM (2008) The upper bound revisited. J Membr
Sci 320:390–400
are much alike in structure and physical proper-
Yoshino M, Nakamura S, Kita H, Okamoto K, Tanihara N,
ties, typically O2/N2 and C3H8/C3H6 (olefin/par- Kusuki Y (2003) Olefin/parafin separation perfor-
affins in general) (Yoshino et al. 2003). Other mance of carbonized membranes derived from asym-
type of gas separations can typically be CO2/ metric hollow fiber membranes of 6FDA/BPDA-
DDBT copolyimide. J Membr Sci 215:169–183
CH4 (both as biogas and as natural gas) and
Zhou W, Yoshino M, Kita H, Okamoto K (2003) Prepa-
recovery of hydrogen from gas streams such as ration of gas permeation properties of carbón molecu-
H2/CO2 (precombustion) and H2 from refinery lar sieve membranes based on sulfonated phenolic
gasses. resin. J Membr Sci 217:55–67
C

Carbon Nanotube Membranes (CNT perpendicular to the substrate surface have been
Membranes) already synthesized in which the transport occur
through the inner core of the CNTs (Majumder
Enrica Fontananova and Enrico Drioli et al. 2011). High permeability enhancement than
Institute on Membrane Technology, National predictions (>10 for gases and >1000 for liquids)
Research Council of Italy, ITM-CNR, University have been obtained with these membranes. How-
of Calabria, Rende(CS), Calabria, Italy ever, the small area (typically in the order of few
mm2), the long and complex fabrication process,
and the poor mechanical stability of these type of
Carbon nanotubes (CNTs) are allotropic forms of CNT membranes, limit the practical applicability
carbon that can be conceptually visualized as a of these interesting nanostructured systems. On
cylindrical nanostructure formed by rolling a the contrary, more easy is the scale up of CNT
graphene sheet along a lattice vectors (m,n) in membranes in which the CNTs are mixed with a
the graphene plane (Fig. 1). polymer in the form of mixed matrix membranes.
Depending from the number of concentric cyl- The main limitations of these membranes are
inders, it is possible to have: single-, double-, or related to the poor dispersion of the CNTs in the
multiwalled carbon nanotubes (SWCNTs, polymeric matrix and the moderate increase of the
DWCNTs, MWCNTs). The indices (m,n) deter- membrane performance.
mine the diameter and chirality (i.e., the chiral It is interesting to note that graphitic carbon
angle between hexagons and the tube axis) of the nanomaterials like CNTs are usually introduced at
CNTs (Dai 2002). The CNTs can be in the zigzag, lower content (2 wt%) in mixed matrix mem-
armchair, or chiral form with metallic or semicon- branes in comparison with three-dimensional
ducting properties (Table 1). inorganic nanofillers like TiO2 and ZrO2 (usually
CNTs, thanks to their diameter in the nanome- blended at loading 5 wt%, up to 60 wt%), thank
ter range and their atomically smooth surfaces, to their high specific surface, elevated aspect ratio,
offer unique systems for fast molecular transport and the intrinsic properties of graphitized struc-
(Hummer et al. 2001; Kalra et al. 2003). Molecu- ture. In addition, the relatively easy functiona-
lar dynamics (MD) simulations showed spontane- lization of the surface of carbon nanomaterials
ous and continuous filling of a CNT with a render them ideal candidate to tailor the poly-
one-dimensionally ordered chain of water mer/nanofiller interface.
molecules. CNTs were succesfully entrapped in mixed
Membranes made of ordered arrays of carbon matrix membranes made of various polymeric
nanotubes well aligned along the direction materials by several techniques including:
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_109-1
2 Carbon Nanotube Membranes (CNT Membranes)

Carbon Nanotube a
Membranes (CNT
Membranes),
Fig. 1 Schematic
honeycomb structure of a n
graphene sheet (sp2 m
hybridized carbon network)
(a) and image of single-,
double-, and multiwalled
carbon nanotubes
(SWCNTs, DWCNTs,
MWCNTs), (b)

SWCNT DWCNT MWCNT

dispersion in the casting solution and successive membrane mechanical strength relative to the PA
phase separation, entrapping in the membrane polymeric membranes.
pores using a polymer binder, in situ crosslinking Mixed matrix polyimide membranes were also
of a polymer matrix around oriented CNTs (Ismail prepared using functionalized MWCNTs
et al. 2009). The resulting mixed matrix CNT (aminated or oxidized). The MWCNTs functiona-
membranes offer, in many cases, relevant advan- lization improved their dispersion in the casting
tages in comparison with the polymeric samples. solution in comparison to pristine MWCNTs and,
Poly(vinyl alcohol) (PVA)/MWCNTs membranes as a consequence, in the formed membranes. The
were realized for pervaporation application, membranes containing functionalized MWCNTs
obtaining significant improvement in Young’s showed better performance in the rejection of
modulus and thermal stability, as compared to dyes (enhanced flux and reduced fouling, with
pure PVA membranes (Peng et al. 2007). The similar or higher rejection), with respect to refer-
entrapment of MWCNTs in polyethersulfone ence polymeric membranes (without MWCNTs).
(PES) membranes reduced fouling problems in These results were attributed to the formation of
water treatment (Celik et al. 2011). Mixed matrix low-resistance pathways for solvent transport at
membranes consisting of sulfonated carbon the interface between the MWCNTs and the poly-
nanotubes (sCNTs) and sulfonated poly meric chains. Moreover, the MWCNTs reduced
(ethersulfone ether ketone ketone) (SPESEKK) the severe membrane fouling caused by the
were also fabricated via the solution casting absorption of the positively charged dye Safranine
method (Zhou et al. 2011). The proton conductiv- (used as a model of organic pollutant) with respect
ity of the SPESEKK membrane increased while the polymeric membrane, by a screening effect of
the methanol permeability decreased as the sCNTs the attractive electrical interactions between the
content increased. MWCNTs were covalently Safranine and the membrane surface character-
linked to aromatic polyamide (PA) membranes ized by a negative value of zeta potential
by a polymer grafting process (Shawky (Grosso et al. 2014).
et al. 2011). Measurements of mechanical proper- The presence of oxygen-containing polar
ties of this composite showed an increased groups on oxidized MWCNTs, resulted also in a
Carbon Nanotube Membranes (CNT Membranes) 3

Carbon Nanotube Membranes (CNT Membranes), Table 1 Different forms of a SWCNT and its electrical
properties
(n, m) Form Electrical conductivity
(n, 0) Zigzag Metallic when n is multiple of 3, otherwise, semiconducting

(n, m) Armchair Metallic


with n = m

(n, m) Chiral Metallic when (n-m)/3 is an integer, otherwise, semiconducting


with m 6¼ 0 and n

good dispersion in polyvinylidene difluoride References


(PVDF) membranes, allowing the formation of
mixed matrix membranes with a lower fouling Celik E, Park H, Choi H, Choi H (2011) Carbon nanotube
blended polyethersulfone membranes for fouling con-
tendency in comparison with the bare polymeric
trol in water treatment. Water Res 45:274–282
samples (Fontananova et al. 2014). Dai H (2002) Carbon nanotubes: synthesis, integration,
MWCNTs were also immobilized in the pores and properties. Acc Chem Res 35:1035–1044
of a hydrophobic membrane improving the water- Fontananova E, Bahattab MA, Aljlil SA, Alowairdy M,
Rinaldi G, Vuono D, Nagy BJ, Drioli E, Di Profio
membrane interactions to promote vapor perme-
G (2014) From hydrophobic to hydrophilic polyvinyli-
ability in membrane distillation process (Gethard denefluoride (PVDF) membranes by gaining new
et al. 2011). In this case, the CNTs dispersion was insight into material’s properties. RSC Adv
forced under vacuum into the pores of a polypro- 5:56219–56231
Gethard K, Sea-Know O, Mitra S (2011) Water desalina-
pylene (PP) membrane, using PVDF as binder.
tion using carbon-nanotube-enhanced membrane distil-
lation. Appl Mater Interfaces 3:110–114
Grosso V, Vuono D, Bahattab MA, Di Profio G, Curcio E,
Al-Jilil SA, Alsubaie F, Alfife M, Nagy BJ, Drioli E,
Fontananova E (2014) Polymeric and mixed matrix
polyimide membranes. Sep Purif Technol 132:684–696
4 Carbon Nanotube Membranes (CNT Membranes)

Hummer G, Rasaiah JC, Noworyta JP (2001) Water con- Peng F, Hu C, Jiang Z (2007) Novel ploy(vinyl alcohol)/
duction through the hydrophobic channel of a carbon carbon nanotube hybrid membranes for pervaporation
nanotube. Nature 414:188–190 separation of benzene/cyclohexane mixtures. J Membr
Ismail AF, Goh PS, Sanip SM, Aziz M (2009) Transport Sci 297:236–242
and separation properties of carbon nanotube-mixed Shawky HA, Chae S-R, Lin S, Wiesner MR (2011) Syn-
matrix membrane. Sep Purif Technol 70:12–26 thesis and characterization of a carbon nanotube/poly-
Kalra A, Garde S, Hummer G (2003) Osmotic water trans- mer nanocomposite membrane for water treatment.
port through carbon nanotube membranes. Proc Natl Desalination 272:46–50
Acad Sci U S A 100:10175–10180 Zhou W, Xiao J, Chen Y, Zeng R, Xiao S, Nie H, Li F, Song
Majumder M, Chopra N, Bruce JH (2011) Mass transport C (2011) Sulfonated carbon nanotubes/sulfonated poly
through carbon nanotube membranes in three different (ether sulfone ether ketone ketone) composites for
regimes: ionic diffusion and gas and liquid flow. ACS polymer electrolyte membranes. Polym Adv Technol
Nano 5:3867–3877 22:1747–1752
C

Carbon Porous Membranes Modified electropolymerization at +0.9 V vs. Ag/AgCl.


with Enzymes The oxidation of pyrrole allowed the entrapment
of enzyme in polypyrrole coated on the electrode
Christophe Innocent surface.
cc 407, UMR 5635 CNRS - ENSCM - UM II, A glucose/O2 biofuel cell is based on tubular
Institut Européen des Membranes, Montpellier cathode (coated with laccase/ABTS on the exter-
Cedex 5, France nal surface for dioxygen reduction) and the tubu-
lar anode (coated with glucose oxidase enzyme
(GOD) and hydroxyquinoline sulfonic acid as
The carbon porous tubes (from Novasep-Orelis- mediator) on the internal surface for glucose
France) have been characterized by average pore oxidation.
diameter of 3 mm and an inner diameter of 0.6 cm The two electrodes were soaked in an
(Fig. 1). unstirred 10 mM glucose solution. Glucose dif-
The immobilization of enzyme on the carbon fused through the polypyrrole film to be oxidized
tube surface has been carried out by dipping in by the GOD at the anode. In order to prevent the
enzyme solution and then addition of pyrrole presence of dioxygen in the vicinity of GOD,
monomer just before starting the anodic dissolved oxygen was supplied to the system by

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_112-5
2 Carbon Porous Membranes Modified with Enzymes

Carbon Porous
Membranes Modified
with Enzymes,
Fig. 1 Photography of
carbon tube (photo IEM)

circulating through the inner cavity of the


biocathode, then before being reduced at the
external surface by the BOD.
Cylindrical and porous carbon tubes were used
as original conducting support for the compart-
ment of the bioelectrodes, for enzyme immobili-
zation and transport of dissolved oxygen via
diffusive flow through the porosity (Fig. 2). The
resulting glucose/oxygen biofuel cell is operated
at a maximum power density of 42 mWcm 2at
0.3 V and 37  C in phosphate buffer pH 7.4.

Carbon Porous Membranes Modified with Enzymes,


Fig. 2 Scheme of concentric biofuel cell (thesis of G.
MERLE, University Montpellier 2, 2008)
C

Catalytic Membranes palladium, which are catalytically active for


hydrogenation reactions (though presenting low
Jose M. Sousa activity), while porous catalytic inorganic mem-
Chemistry Department, School of Life and branes can be made of a variety of materials,
Environment Sciences, University of Tras-os- namely, alumina, silica, titania, and zeolites
Montes e Alto Douro, Vila Real, Portugal among others. Porous polymeric membranes are
LEPABE - Laboratory for Process Engineering, usually made, for example, of polysulfone, poly-
Environment, Biotechnology and Energy, acrylonitrile, or polypropylene, while dense poly-
Chemical Engineering Department, Faculty of meric membranes are prepared from PDMS
Engineering, University of Porto, Rua Roberto (polydimethylsiloxane) and other silicones,
Frias, Porto, Portugal PVA (polyvinyl alcohol), perfluoropolymers,
polyimides, or polyamides among other polymers
(Basile and Gallucci 2011; Basile 2012).
A catalytic membrane is a membrane with cata- Membranes in general can be permselective or
lytic properties. The catalytic activity can be nonpermselective. Catalytic permselective mem-
intrinsic to the material itself, as in the case of branes are characterized by two important param-
membranes made of Pd, TiO2, and H-ZSM-5 eters concerning their separation ability:
zeolite, which are catalytic for specific reactions, Permselectivity, which describes the ability of
or can be obtained by coating the external or the the membrane to transport the different compo-
internal (porous) surfaces of the membrane with nents of a mixture at different rates, and the
the catalyst (metal or oxides) or even by occlud- permeability, which quantifies the total amount
ing the catalyst (metal nanoclusters, zeolites, permeated by the membrane when subjected to
activated carbon, metal complexes) inside a specific operation conditions. Nonpermselective
dense polymer matrix (Gryaznov 1986, 1992; membranes can be described by their permeabil-
Irusta et al. 1998; Gobina and Hughes 1994; ity, but they are not able to discriminate between
Saracco and Specchia 2000; Itoh 2000; Dittmeyer the different components of a mixture (Marcano
et al. 2001; Piera et al. 2001; Julbe 2005; van Dyk and Tsotsis 2002).
et al. 2003; Marcano and Tsotsis 2002; Basile The mass transport mechanism suitable to
2012; Fritsch and Peinemann 1995). describe the permeation rate through a
Catalytic membranes can be inorganic (catalytic) membrane is primarily a function of
(metallic, ceramic, or carbon made) or polymeric the type of membrane. For dense membranes, the
in their nature. Examples of dense inorganic cat- accepted model is the sorption (solution) diffu-
alytic membranes are the ones made of sion (the permeant species in gas or liquid phase
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_116-6
2 Catalytic Membranes

Catalytic Membranes,
Fig. 1 Porous catalytic
membrane for wastewater
treatment (Reprinted with
permission from Raeder
2010)

sorbs into the membrane at the higher chemical membrane to be used, porous or dense, polymeric
potential side, diffuses through the membrane or inorganic, etc., depends on several factors,
subjected to the driving force gradient, and namely, the type of reaction. For example,
desorbs on the opposite side). These membranes dense polymeric catalytic membranes are used
are usually permselective. Concerning porous for low-temperature reactions where the
membranes, the total mass transport results from permselectivity is important for shifting the con-
different contributions, namely, a diffusive com- version beyond the thermodynamic equilibrium
ponent (activated, surface, Knudsen and bulk) value based on feed conditions (e.g., selective
and a viscous component (Poiseuille flow). The removal of water in esterification reactions) or
contribution of each one depends on the operating to enhance the reaction selectivity (e.g., hydra-
conditions and on the pore’s size. For pore radius tion, epoxidation, isomerization, and hydrogena-
between 1 and 50 nm, Knudsen diffusion is nor- tion reactions). Dense polymeric catalytic
mally the predominant mass transfer mechanism membranes can also be used as contactors for
(Knudsen diffusion is characterized by the mean- promoting reactions between two immiscible
free path of the traveling species being much phases with segregated feed (e.g., oxyfunctiona-
larger than the pore radius and is independent of lization of hydrocarbons with hydrogen peroxide
any pressure gradient along the pore), and the reactions) (Basile and Gallucci 2009).
membranes present some permselectivity, related Another type of reaction that has been studied
with the ratio of the species molar mass. For is the photocatalytic removal of contaminants
membranes with larger pores, namely, from water, either using porous or dense poly-
macroporous, the mass transfer mechanism is a meric catalytic membranes. The catalyst typi-
viscous flow if a total pressure gradient across the cally used is TiO2, occluded or coated, but also
porous membrane is present or bulk diffusion if occluded Fe in an H2O2 oxidant medium (photo-
not. Neither of these situations allows any Fenton process) has been considered (Basile and
permselectivity. When the membrane has micro- Nunes 2011).
pores and the species adsorb significantly, as in Catalytic nonpermselective porous mem-
the case of zeolites, surface diffusion has a rele- branes, polymeric or inorganic, can be used to
vant contribution. Also in these cases the mem- improve the contact between the reactants and the
branes are permselective (Basile and Nunes catalyst, in order to obtain higher reaction con-
2011). versions. Particularly in the case of triphasic
A catalytic membrane is used to carry out (gas/liquid/solid) reactions, usually limited by
different types of reactions, namely, chemical, the diffusion of the gaseous reactant, porous
biochemical, electrochemical, or photocatalytic, membrane reactors show conversion advantages.
in a so-called membrane reactor. The type of By controlling the pressure of the gas and liquid
Catalytic Membranes 3

flows, it is possible to shift the reactants to meet Gryaznov VM (1986) Hydrogen permeable palladium
the catalyst zone (Fig. 1). membrane catalysts. Platinum Met Rev 30:68
Gryaznov VM (1992) Platinum metals as components of
The same segregated feeding strategy can also catalyst-membrane systems. Platinum Met Rev 36:70
be used in cases of reactions where a strict control Irusta S, Pina MP, Menendez M, Santamaria J (1998)
of the reactants is important, namely, in the case Development and application of perovskite-based cat-
of very fast or highly exothermic reactions. alytic membrane reactors. Catal Lett 54:69
Itoh N, Haraya K (2000) A carbon membrane reactor.
In the case of reactions where a complete Catal Today 56:103
conversion of some components, like VOCs, is Julbe A (2005) Zeolite membranes – a short overview. In:
of high importance, porous catalytic membranes, Cejka J, van Bekkum H (eds) Zeolites and ordered
permselective or not, are usually used in a “flow- mesoporous materials: progress and prospects. Studies
in surface science and catalysis, Elsevier science &
through” mode, that is, all the reactants are fed technology, vol 157. p 135
conjointly. In these cases, it is critical controlling Marcano JS, Tsotsis TT (2002) Catalytic membranes and
the residence time of the reactants to guarantee a membrane reactors. Wiley, Weinheim
complete conversion (Westermann and Melin Piera E, Tellez C, Coronas J, Menendez M, Santamaria
J (2001) Use of zeolite membrane reactors for selec-
2009). tivity enhancement: application to the liquid-phase
oligomerization of i-butene. Catal Today 67:127
Raeder H (2010) Wastewater oxidation using catalytic
References contactor – a revolutionary catalytic membrane reactor
for wastewater treatment. SINTEF Materials and
Chemistry. https://www.sintef.no/globalassets/
Basile A (ed) (2012) Handbook of membrane reactors. upload/materialer_kjemi/energikonvertering-og-
Woodhead, Cambridge, UK (in press) materialer/dokumenter/watercatox-screen.pdf
Basile A, Gallucci F (eds) (2009) Modeling and simula- Saracco G, Specchia V (2000) Catalytic combustion of
tion of membrane reactors. Nova, New York propane in a membrane reactor with separate feed of
Basile A, Gallucci F (eds) (2011) Membranes for mem- reactants. IV. Transition from the kinetics- to the trans-
brane reactors: preparation, optimization and selec- port-controlled regime. Chem Eng Sci 55:3979
tion. Wiley, New York van Dyk L, Miachon S, Lorenzen L, Torres M, Fiaty K,
Basile A, Nunes S (eds) (2011) Advanced membrane Dalmon JA (2003) Comparison of microporous MFI
science and technology for sustainable energy and and dense Pd membrane performances in an extractor-
environmental applications. Woodhead, Cambridge, type CMR. Catal Today 82:167–177
UK Westermann T, Melin T (2009) Flow-through catalytic
Dittmeyer R, Hollein V, Daub K (2001) Membrane reac- membrane reactors – principles and applications.
tors for hydrogenation and dehydrogenation processes Chem Eng Process 48:17–28
based on supported palladium. J Mol Catal A Chem
173:135–184
Fritsch D, Peinemann K-V (1995) Catalysis with homo-
Further Reading
geneous membranes loaded with nanoscale metallic
Seidel-Morgenstern A (ed) (2010) Membrane reactors:
clusters and their preparation. Catal Today
distributing reactants to improve selectivity and
25:277–283
yield. Wiley, New York
Gobina E, Hughes R (1994) Ethane dehydrogenation
using a high-temperature catalytic membrane reactor.
J Membr Sci 90:11
C

Catalytic Reactions, Membrane membrane and reactor are integrated in the same
Operations of housing (Marcano and Tsotsis 2002).
Membranes can be inorganic (metallic,
Adelio Mendes ceramic, carbon) or polymeric in their nature.
Faculty of Engineering, University of Porto, Membranes can be permselective or
Porto, Portugal non-permselective. Permselective membranes
are characterized by two important parameters:
permselectivity, which describes the ability of the
Catalytic reactions (chemical, biochemical, pho- membrane to transport the different components
tochemical, electrochemical, and photoelectro- of a mixture at different rates, and permeability,
chemical) are promoted or enhanced in their which quantifies the total amount permeated by
rate by a catalyst. Most of the chemical catalytic the membrane when subjected to specific opera-
reactions are heterogeneous; the catalyst is nor- tion conditions, normalized by the membrane
mally a solid, while reactants are in fluid phase. In thickness. The mass transport mechanism is
the petrochemical industry, for example, the cat- described by the sorption – diffusion models for
alyst is usually composed of micro- or dense and microporous membranes. For porous,
nanoclusters of a noble metal in a support, usually different contributions should be considered: dif-
a metal oxide. In the fine chemical and organic fusive (activated, surface, Knudsen, and bulk)
synthesis, on the other hand, it is common that the and viscous (Poiseuille flow). The contribution
reactions be homogeneous. of each one depends on the operating conditions,
Membrane is a permselective medium or inter- pore size, penetrant mass and size and the sur-
face between two fluid phases. Membrane pro- face, and penetrant nature (Basile and Gallucci
cesses can be synergistically combined with 2011).
catalytic reactors targeting conversion, selectivity, There are various potential industrial applica-
or safety enhancements. These effects may be tions that take advantage of combining a catalytic
obtained by selective product extraction and puri- reactor with a membrane process, integrated or
fication, normally originating conversion and not in the same device, operating either in liquid
selectivity enhancements, or by segregated or dis- and/or gas phases. One of the main membrane
tributed feed of reactants, aiming selectivity studied functions has been the selective removal
and/or safety enhancements. When a reactor is of components from the reaction medium.
synergistically combined with a membrane pro- Biorefining and biofuel production, for example,
cess, the unit is called membrane reactor. Usually, take advantage of process integration of a biore-
actor and a permselective membrane, as is the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_118-3
2 Catalytic Reactions, Membrane Operations of

case of bioethanol and acetic acid production: the hydrocarbon and oxygen feed, the reaction is
continuous removal of the main product from the carried on in much safer conditions, and the pos-
reaction medium decreases or even eliminates the sibility of thermal optimization and oxygen con-
potential reaction inhibition (Ma et al. 2009; He centration control along the reaction medium can
et al. 2012). Also the removal of fermentation be used to improve the selectivity for the inter-
inhibitors generated during the pretreatment pro- mediate desired oxygenated product. Though in
cess of lignocellulosic material for the second- less extension, also proton-conducting mem-
generation bioethanol production is important, branes have been considered as distributors for
because of the negative impact in the ethanol hydrogenation reactions (Marcano and Tsotsis
yield and productivity and in the cell growth 2002; Seidel-Morgenstern 2010).
inhibition (He et al. 2012). Still in the selective
removal of a reaction product from the reaction
medium, it can be referred to as the selective References
removal of water in esterification reactions and
the selective removal of hydrogen in dehydroge- Basile A, Gallucci F (eds) (2011) Membranes for mem-
brane reactors: preparation, optimization and selec-
nation and water-gas shift reactions for a conver-
tion. Wiley, New York
sion shifting beyond the thermodynamic Basile A, Nunes S (eds) (2011) Advanced membrane
equilibrium based on feed conditions. In case of science and technology for sustainable energy and
using palladium-silver membranes in the dehy- environmental applications. Woodhead Publishing
Limited, Cambridge
drogenation and water-gas shift reactions, high-
He Y, Bagley DM, Leung KT, Liss SN, Liao BQ
purity hydrogen can be obtained (Marcano and (2012) Recent advances in membrane technologies
Tsotsis 2002; Basile and Nunes 2011). for biorefining and bioenergy production. Biotechnol
The membrane can also play a role of a selec- Adv 30:817–858
Ma Y, Wang J, Tsuru T (2009) Pervaporation of water/
tive distributor, dosing a reactant along the reac-
ethanol mixtures through microporous silica mem-
tion medium. This approach has been extensively branes. Sep Purif Technol 66:479–485
used in consecutive-parallel reaction schemes, Marcano JS, Tsotsis TT (2002) Catalytic membranes and
especially in partial oxy-dehydrogenation or oxi- membrane reactors. Wiley-VCH Verlag GmbH,
Weinheim
dation of alkanes and oxidative coupling of meth-
Seidel-Morgenstern A (ed) (2010) Membrane reactors:
ane, using dense ceramic or metallic membranes distributing reactants to improve selectivity and
permselective to oxygen (silver, yttrium- yield. Wiley, New York
stabilized zirconia, perovskites and related
oxides, or composite membranes involving a Further Reading
mixture of ionic and electronic conducting mate- Basile A (ed) (in press) Handbook of membrane reactors.
Woodhead Publishing Limited, Cambridge
rials, usually oxides and metals). Separating the
I

Ion-Exchange Membranes The ions often used as fixed charges in cation-


exchange membranes are SO 3 and COO .


Heiner Strathmann Fixed charges used in anion-exchange mem-


Institute for Chemical Technology, Stuttgart branes are  Nþ HR2 and  Nþ R3 .
University, Stuttgart, Germany The structure of a cation-exchange membrane
is illustrated in Fig. 1 which shows the polymer
matrix with the fixed negative ions and the
Ion-exchange membranes. Most of today’s mobile counterions as well as their pathway
ion-exchange membranes used in commercially through the membrane.
relevant processes are 0.2–1 mm thin sheet of The most desired properties for ion-exchange
hydrocarbon or fluorinated hydrocarbon poly- membranes are:
mers which carry positively or negatively
charged ions fixed to the polymer structure • High permselectivity – an ion-exchange mem-
(Xu 2005; Bergsma and Kruissink 1961; Molau brane should be highly permeable for counter-
1981). The type and the concentration of the fixed ions, but should be impermeable to co-ions.
ions in a membrane structure determine • Low electrical resistance – the permeability of
permselectivity and the electrical resistance of a an ion-exchange membrane for the counter-
membrane, while the chemical stability and the ions under the driving force of an electrical
mechanical properties of the membrane are deter- potential gradient should be as high as
mined mainly by the matrix polymer. There are possible.
three types of ion-exchange membranes: • Good mechanical and form stability – the
membrane should be mechanically strong
• Cation-exchange membranes which contain and should have a low degree of swelling or
fixed negatively charged ions and which have shrinking in transition from dilute to concen-
a selective permeability for cations trated ion solutions.
• Anion-exchange membranes which contain • High chemical stability – the membrane
fixed positively charged ions and which have should be stable over the entire pH range
a selective permeability for anions from 1 to 14 and in the presence of oxidizing
• Bipolar membranes which consist of a cation- agents.
and an anion-exchange membrane laminated
together For the practical preparation of ion-exchange
membranes, two rather different procedures are

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_119-1
2 Ion-Exchange Membranes

Ion-Exchange
Membranes,
Fig. 1 Schematic drawing
illustrating the structure of
a cation-exchange
membrane showing fixed
negative ions and mobile
positive counterions in the
polymer matrix

used. The first procedure results in a homoge- electrolyte in low-temperature fuel cell consists
neous ion-exchange membrane structure and is of a polyfluorocarbon material. This membrane is
closely related to the preparation of ion-exchange often referred to as “Nafion ® membrane” which
resins. Homogeneous ion-exchange membranes is the trade name of DuPont. There are several
are produced by either a polymerization of mono- more ion-exchange membranes with special
mers that carry anionic or cationic moieties or by properties commercially available such as the
introducing these moieties into a polymer which bipolar membrane which is composed of an
may be in an appropriate solution or a solid anion- and a cation-exchange layer laminated
preformed film. The second widely used together (Simons 1993).
ion-exchange membrane preparation technique
which leads to a rather heterogeneous structure
is based on mixing an ion-exchange resin powder References
with a binder polymer, such as polyvinylchloride
or polyethylene, and extruding the mixture as a Bergsma F, Kruissink CH (1961) Ion-exchange mem-
branes. Fortschr Hochpolym Forsch 21:307–362
film at a temperature close to the melting point of
Molau GE (1981) Heterogeneous ion-exchange mem-
the polymer. branes. J Membr Sci 8:309–330
A cation-exchange membrane with excep- Simons R (1993) Preparation of high performance bipolar
tional good chemical and thermal stability membranes. J Membr Sci 78:13–23
Xu TW (2005) Ion-exchange membranes: state of their
which is widely used in the electrolytic
development and perspective. J Membr Sci 263:1–29
chlorine-alkaline production and as polymer
C

Cell Adhesion which are expressed predominantly in nervous


tissue, and the intercellular cell adhesion mole-
Loredana De Bartolo cules (ICAMs). Integrins are a diverse and large
National Research Council of Italy, Institute on group of heterodimeric glycoproteins. The two
Membrane Technology, CNR-ITM, Rende, subunits, designated as alpha and beta, both par-
CS, Italy ticipate in binding. Integrins participate in
cell–cell adhesion and are of great importance
in binding and interactions of cells with compo-
Cell adhesion is the binding of a cell to a surface, nents of the extracellular matrix such as fibronec-
extracellular matrix (ECM), or another cell using tin. Importantly, integrins facilitate
cell adhesion molecules, which are integral mem- “communication” between the cytoskeleton and
brane proteins that have cytoplasmic, transmem- extracellular matrix, allow each to influence the
brane, and extracellular domains. The orientation and structure of the other. Selectins
extracellular domains of adhesion molecules are expressed primarily on leukocytes and endo-
extend from the cell and bind to other cells or thelial cells and, like integrins, are important in
matrix by binding to other adhesion molecules of many host defense mechanisms involving those
the same type (homophilic binding), binding to cells. In contrast to other cell adhesion molecules,
other adhesion molecules of a different type selectins bind to carbohydrate ligands on cells,
(heterophilic binding), or binding to an interme- and the resulting binding forces are relatively
diary “linker” which itself binds to other adhesion weak. Cell adhesion is believed to be the first
molecules. Adhesion molecules belong to four and dominant step for cell growth.
major families: cadherins, immunoglobulin-like Cells adhere strongly to some materials, but
adhesion molecules, integrins, and selectins. not to others (Hynes 2002). This is determined by
Cadherins cause adhesion via homophilic bind- the special structure of individual cell mem-
ing to other cadherins in a calcium-dependent branes and material surface properties. The initial
manner. As is the case for their role in desmo- cellular events that take place at the biomaterials
somes and adherens junctions, cadherins ulti- interface mimic to a certain extent the natural
mately anchor cells through cytoplasmic actin adhesive interaction of cells with the extracellu-
and intermediate filaments. Immunoglobulin- lar matrix (Griffin and Naughton 2002).
like adhesion molecules are involved in both Cell adhesion on a substrate such as a mem-
homophilic and heterophilic binding. brane is a multistep process that involves, in
The well-studied members of this group are sequence, adsorption of ECM proteins onto the
the neural cell adhesion molecules (N-CAMs), surface, recognition of ECM components by cell
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_120-6
2 Cell Adhesion

receptors, cytoskeletal rearrangements, and cell considered in the choice of material suitable for
spreading. In particular, immediately after the biomedical device.
biomaterial comes into contact with cell environ-
ment, protein adsorption to its surface occurs.
This happens within seconds, long before the
References
first cells reach the surface. Consequently, cells
almost never come into direct contact with the De Bartolo L, Morelli S, Bader A, Drioli E (2002)
material surface; they rather interact with the Evaluation of cell behaviour related to physico-
layer of adsorbed proteins. This layer mediates chemical properties of polymeric membranes to be
the cell adhesion and also provides signals to the used in bioartificial organs. Biomaterials
23(12):2485–2497
cell through the cell adhesion receptors. The De Bartolo L, Gugliuzza A, Morelli S, Cirillo B,
membrane properties (roughness, physicochemi- Gordano A, Drioli E (2004) Novel PEEK-WC mem-
cal, mechanical, and transport) especially the sur- branes with low plasma protein affinity related to sur-
face characteristics play an important role in the face free energy parameters. J Mater Sci Mater Med
15:877–883
adhesion process (De Bartolo et al. 2004, 2008). De Bartolo L, Rende M, Morelli S, Giusi G, Salerno S,
Surface free energy, electric charge, and mor- Piscioneri A, Gordano A, Di Vito A, Canonaco M,
phology might all affect cell attachment and its Drioli E (2008) Influence of membrane surface prop-
behavior either indirectly, e.g., by controlling erties on the growth of neuronal cells isolated form
hippocampus. J Membr Sci 325:139–149
adsorption of the proteins present in the culture Griffin L, Naughton G (2002) Tissue engineering – current
medium (or secreted by the cells), or directly, challenges and expanding opportunities. Science
e.g., by guiding cell spreading with suitable sur- 259:1009–1014
face topography (De Bartolo et al. 2002). Such Hynes RO (2002) Integrins: bidirectional, allosteric sig-
naling machines. Cell 10:673–687
properties resulted in being critical to
cell–substratum interaction and have to be
C

Cell Adhesion in Bio Artificial Organs receptors recognize and interact with either
other cell adhesion receptors on neighboring
Loredana De Bartolo cells or with proteins of the ECM. ECM proteins
Institute on Membrane Technology, ITM-CNR, are typically large glycoproteins, including the
National Research Council of Italy, Rende (CS), collagens, fibronectins, laminins, and proteogly-
Italy cans that assemble into fibrils or other complex
macromolecular arrays. Owing to their binding to
adhesion receptors, they can also be tightly asso-
Binding of cells to a surface, extracellular matrix, ciated with the cell surface. At the intracellular
or other cells in an artificial device is used to surface of the plasma membrane, cell adhesion
replace a nonfunctioning organ. Correct cellular receptors associate with cytoplasmic plaque or
adhesion is essential in maintaining multicellular peripheral membrane proteins. Cytoplasmic
structure and allows cells to interact dynamically plaque proteins serve to link the adhesion systems
with adjacent cells and the extracellular matrix. to the cytoskeleton, to regulate the functions of
In bio artificial organs the cell adhesion process the adhesion molecules, and to transmit signals
involves cell–cell and cell–natural or artificial initiated at the cell surface by the adhesion recep-
matrix/material that plays essential roles in over- tors. Several substrates different for the shape and
all tissue architecture and proper physiological physico-chemical properties are used for cell
functions of the device. adhesion in artificial devices. Natural substrates
The functional units of cell adhesion are typ- such as ECM proteins (collagen, fibronectin,
ically multiprotein complexes made up of three vitronectin, laminin) or polymers (chitosan,
general classes of proteins: the cell adhesion mol- polylactic acid, polylysine, etc.) and synthetic
ecules/adhesion receptors, the extracellular substrates such as polystyrene, polycarbonate in
matrix (ECM) proteins, and the cytoplasmic the shape of scaffolds, gels, sponge, and mem-
plaque/peripheral membrane proteins. The cell branes can be used in devices. Semipermeable
adhesion receptors are usually transmembrane membranes made from polyethersulfone,
glycoproteins that mediate binding interactions polysulfone, polycarbonate, polytetrafluor-
at the extracellular surface and determine the oethylene, modified polyetheretherketone,
specificity of cell–cell and cell–ECM recogni- chitosan, polycaprolactone, polylactic acid,
tion. They include members of the integrin, polyglycolic acid, and copolymers in flat and
cadherin, immunoglobulin, selectin, and proteo- hollow fiber configurations are used for adhesion
glycan (for example, syndecans) superfamilies. of different type of anchorage-dependent cells
At the extracellular surface, the cell adhesion (hepatocytes, endothelial cells, neuronal cells,
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_121-5
2 Cell Adhesion in Bio Artificial Organs

keratinocytes, progenitor cells, osteoblasts). In is RGD amino acid (arginine-glycine-aspartic


the case of bioartificial organs, isolated cells are acid) sequence that stimulates cell adhesion and
compartmentalized in a polymeric membrane growth since this peptide represents the minimal
which provides a number of important functions adhesion domains of the most ECM proteins
for the success of these devices. Membranes (De Bartolo et al. 2005). The immobilization of
should act as barriers to immunocompetent specific moieties that interact with specific recep-
species present in the patient’s blood and should tors of cell membrane is a challenge to enhance
permit the rapid passage of key metabolites such the selectivity of the membrane with respect to a
as nutrients and oxygen from the surrounding to cell type in order to employ it in tissue engineer-
the cell compartment (Curcio et al. 2005). In such ing for the reconstruction of a specific tissue. For
devices cells are contacting with membranes, the example the immobilization of galactose motifs
surface properties of membrane could affect the on the surface could enhance the specific interac-
various bioresponses. Thus, one major approach tion with hepatocytes owing to the specific bind-
of the materials scientists has been to try to influ- ing between the galactose moiety and the
ence the extent and the character of the cell asialoglycoprotein receptor present on hepato-
response by modifying the surface composition cyte cytoplasmatic membrane (De Bartolo
and properties of the polymer. The response of et al. 2006).
cells to different material properties is a complex
process and even minute changes in composition
of the substrate produce amplified differences in References
cell responses. Although surface properties are
often derived from the bulk properties of the Curcio E, De Bartolo L, Barbieri G, Rende M, Giorno L,
Morelli S, Drioli E (2005) Diffusive and convective
materials, the bulk materials do not entirely
transport through hollow fiber membranes for liver cell
define them, because the used substrates are culture. J Biotechnol 117:309–321
coated with proteins almost immediately after De Bartolo L, Morelli S, Lopez L, Giorno L, Campana C,
implantation in the body or immersion in culture Salerno S, Rende M, Favia P, Detomaso L, Gristina R,
d’Agostino R, Drioli E (2005) Biotransformation and
media. Surface chemistry and topography deter-
liver specific functions of human hepatocytes in cul-
mine the identity, quantity, and conformational ture on RGD-immobilised plasma-processed mem-
change of these adsorbed proteins. In particular, branes. Biomaterials 26(21):4432–4441
the roughness and pore size of polymeric mem- De Bartolo L, Morelli S, Rende M, Salerno S, Giorno L,
Lopez LC, Favia P, d’Agostino R, Drioli E (2006)
branes seem to play an important role since they
Galactose derivative immobilized glow discharge
have been shown to influence the viability and processed PES membranes maintain the metabolic
metabolic rates of cells (De Bartolo et al. 2008). activity of human and pig liver cells. J Nanosci
Modification of surface chemistry including Nanotechnol 6:2344–2353
De Bartolo L, Rende M, Morelli S, Giusi G, Salerno S,
grafting of functional groups, peptides, and pro-
Piscioneri A, Gordano A, Di Vito A, Canonaco M,
teins represents a strategy to control cell Drioli E (2008) Influence of membrane surface prop-
responses in in vitro and in vivo systems. The erties on the growth of neuronal cells isolated form
most common peptide immobilized onto surfaces hippocampus. J Membr Sci 325:139–149
C

Cell Separation each cell individually. The antibodies can be also


combined with a tiny magnet. The cells are then
Loredana De Bartolo applied to a magnetic column that is capable of
National Research Council of Italy, Institute on retaining these tagged cells when a magnetic field
Membrane Technology, CNR-ITM, Rende(CS), is generated within it. Cells can be separated
Italy through a biochemical method, which involves
perturbing a biochemical process that is required
by the cell for its growth and/or survival, and it
Cell separation is the process aimed at separating should only be performed if a drastic manipula-
cells. Cells can be separated on the basis of dif- tion will not detrimentally affect other steps in the
ferent size, shape, physicochemical characteris- experiment. Biochemical separations include
tics, specific molecules, or receptors present over blocking DNA synthesis, e.g., with hydroxyurea,
their plasmatic membrane (Orfao and Ruiz- and serum deprivation, i.e., growing cells in
Arguelles 1996). Traditionally cells are separated serum-free media for a specific amount of time.
through centrifugation technique for the different Membrane processes are used for separation of
density and size. This technique only requires the blood cells from other blood components through
resuspension of the cells in an appropriate buffer filtration. Cells are isolated by using membranes
and the knowledge of their approximate compo- with suitable molecular weight cutoff that permit
sition and density or size. Cells of different the passage of all components excluding only
masses and densities are pelleted accordingly, cells. Membrane filtration has also been used for
with the densest cells pelleting first and at com- the industrial separation of blood cells. Blood for
paratively low centrifugation speeds, while the transplantation is typically passed through mem-
smallest, lightest cells require much faster brane filters to eliminate leukocytes, which can
speeds. The pellets can then be collected and help prevent infection by viruses such as human
resuspended in the desired buffer. Another immunodeficiency virus and hepatitis C virus.
method consists to use antibody which are able Compared with other cell separation methods,
to recognize cell membrane proteins. All cells membrane filtration is simple and inexpensive,
have an array of proteins on their surface mem- and it is easy to maintain sterility during the
brane, some of which are found only on particular process. Various porous polymeric membranes
cells. The antibodies are often tagged with a have been used for separation by filtration of
fluorescent compound (fluorophore) so that the different types of marrow stromal cells (KUSA-
whole cell suspension can then undergo flow A1 osteoblasts and H-1/A preadipocytes), due to
cytometry, which will identify and then isolate the different cell size (Higuchi et al. 2005).
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_122-4
2 Cell Separation

Separation of hepatocytes and fibroblasts has polyurethane membranes. J Biomed Mater Res
been realized through surface-modified polyure- A 71A(3):470–479
Higuchi A, Shindo Y, Gomei Y, Mori T, Uyama T,
thane membranes combining the filtration pro- Umezawa A (2005) Cell separation between mesen-
cess with the use of negatively charged chymal progenitor cells through porous polymeric
membranes (Higuchi and Tsukamoto 2004). membranes. J Biomed Mater Res B Appl Biomater
74(1):511–519
Orfao A, Ruiz-Arguelles A (1996) General concepts about
cell sorting techniques. Clin Biochem 29(1):5–9
References

Higuchi A, Tsukamoto Y (2004) Cell separation of hepa-


tocytes and fibroblasts through surface-modified
C

CH4/N2 Separation MTR Inc. since the end of the 1990s


(Lokhandwala et al. 2010).
A. Baudot In the mid-1990s, MTR Inc. evaluated at lab
Physics and Analysis Division, IFP Energies scale (on 1–2 m2 membrane modules) a wide
nouvelles, Solaize, France array of composite membranes which selective
membranes were made of various glassy or rub-
bery polymers (Lokhandwala et al. 2010). Intui-
The US pipeline specification requires an inert tively, rubbery polymers proved to be more
content lower than 4 % in natural gas. It is esti- selective toward methane (due to its higher sorp-
mated that 14 % of US present proven gas tion, induced by its more condensable behavior
reserves contain more than 4 % nitrogen (Baker than nitrogen), while glassy polymers, especially
and Lokhandwala 2008; Lokhandwala fluorinated ones, proved to be more selective
et al. 2010). The most trivial solution consists in toward nitrogen (due to diffusive selectivity).
diluting small flow rates of nitrogen-concentrated MTR Inc. evaluated the economic feasibility
natural gas with main streams of natural gas of a membrane-based nitrogen removal operation
containing a low concentration in inert gases. on a 12,000 Nm3/h natural gas stream entering
However, if this is not feasible (for instance, the process at 32 bar and containing 10 % nitro-
when all the surrounding gas fields contain high gen. The target of the membrane operation was to
concentrations in nitrogen), it is necessary to reach the 4 % nitrogen specification in the prod-
install a nitrogen removal plant to comply with uct gas while the waste gas was containing at
the regulatory natural gas composition specifica- least 50 % nitrogen and the overall methane
tions. Cryogenic distillation is the dedicated tech- recovery yield was to be higher than 93 %.
nology for large-scale nitrogen removal Based on the performances of the various tested
operations (60,000–600,000 Nm3/h capacity for membrane materials, the study led to the conclu-
operation life higher than 10 years). At the very sion that a single-stage membrane operation was
end of the 1990s, 26 such plants were in operation not viable, whether the membrane material was
on US ground (Lokhandwala et al. 2010). Two nitrogen-selective or methane-selective. There-
technologies have been recently introduced in fore, two-stage recycle schemes were studied
order to solve this challenge at small and medium involving only nitrogen-selective membranes or
scale: pressure-swing adsorption (PSA) with only methane-selective membranes or a combi-
molecular sieves (Molecular Gates ® by the nation of both. Only the use of methane-selective
Engelhard company (Mitariten 2001, 2004) and membranes proved to offer interesting perfor-
gas permeation, which has been promoted by mances (Lokhandwala et al. 2010), though the
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_127-2
2 CH4/N2 Separation

Nitrogen removal (4 to 8% N2) 1 2 3 4 5


2
(NitrosepTM, MTR Inc.)
Flow rate (103 Nm3/h) 12 9.7 2.3 1.5 0,8
Pressure (bar) 70 14 ? ? 5.6 1 3 5
N2 8 4 26 50 12.6
Composition (% mol.)
CH4 92 96 92.5 50 87.4

CH4 recovery = 86 %
550 m² membrane area 4
690 kW (theoretical compression power)
stream 5 used as compressor fuel
stream 4 to flare
2
3
Nitrogen removal (8 to 15% N2 ) 1 2 3 4 5 6
(NitrosepTM, MTR Inc.)
Flow rate (103 Nm3/h) 12 9 ? ? 1,9 1,1
Pressure (bar) 70 14 ? ? ? 3.5 1 6
N2 15 4 8.7 50 65 26
Composition (% mol.)
CH4 85 96 81.3 50 35 74

CH4 recovery = 86 %
1,800 m² membrane area 4 5
1,860 kW (theoretical compression power)
stream 6 used as compressor fuel
stream 5 to flare
4
3

Nitrogen removal (15 to 30% N2 ) 1 2 3 4


(NitrosepTM, MTR Inc.)
Flow rate (103 Nm3/h) 12 9 ? ? 1
Pressure (bar) 70 14 ? ?
N2 15 80 11 4
Composition (% mol.)
CH4 85 20 89 96

CH4 recovery = 96 %
3,500 m² membrane area
2,680 kW (theoretical compression power)
part of stream 1 used as compressor fuel
stream 2 to flare
2

CH4/N2 Separation, Fig. 1 Permeation-based nitrogen removal from natural gas (After Lokhandwala et al. 2010)

resulting process schemes were leading to signif- time of this type of installation was estimated to
icant extra cost due to the presence of two com- be 1 year.
pressors: the first compression unit was used to The first field test of these membranes was
pressurize the methane-enriched permeate pro- therefore conducted with a 40 in-long module
duced by the first membrane stage to the pipeline equipped with few m2 of methane-selective
pressure, while the second one was aiming at membranes for more than 1 year on a shut-in
boosting the pressure of the permeate stream gas well containing 15 % nitrogen operated by
issued from the second-stage in order to recycle Butcher Energy in Southern Ohio. The perfor-
it at the input of the first membrane stage. With mances of the spiral-wound module were very
this scenario, the total equipment investment cost similar to those observed at lab scale, and its
was in a 4–8 million US dollar range (in 2009), permeation properties remained unchanged for
while the required membrane area was approxi- the first 6-month period. After this proof of prin-
mately equal to 4,000 m2. This appears to be ciple, MTR Inc. designed different membrane-
acceptable by gas processors as the payback based nitrogen removal process schemes, trade-
CH4/N2 Separation 3

named Nitrosep™, with various module/compres- gas to a gas stream offering 10 % more heating
sor configurations depending on the nitrogen con- value (lowering thus the nitrogen content to
centration to be addressed (Fig. 1). 9 %). The membrane system involved three
Up till now, 12 Nitrosep™ units have been stages in series and allowed a methane recov-
installed in the industry. Few examples depicting ery yield of 95 % for pipeline delivery.
the applications addressed by this membranes
process are listed hereafter:
References
– A very small unit was installed in Southern
Kentucky in order to upgrade 200 Nm3/h of Baker RW, Lokhandwala K (2008) Natural gas processing
natural gas containing 7 % nitrogen. This with membranes: an overview. Ind Eng Chem Res
two-membrane module unit was able to 47:2109–2121
Lokhandwala KA, Pinnau I, He ZJ, Amo KD, DaCosta
recover 80 % of the natural gas with a nitrogen
AR, Wijmans JG, Baker RW (2010) Membrane sepa-
content of 3.8 %. Part of the residue gas was ration of nitrogen from natural gas: a case study from
used as compressor engine fuel, while the rest membrane synthesis to commercial deployment.
was vented. J Membr Sci 346:270–279
Mitariten M (2001) New technology improves nitrogen-
– A much larger unit was installed in Rio Vista,
removal economics. Oil Gas J 99:42–44
California (14,000 Nm3/h treatment capacity). Mitariten M (2004) Economic nitrogen removal.
The membrane operation was aiming at Hydrocarb Eng 9:53–57
upgrading a 16 % nitrogen containing natural
C

Charged Ultrafiltration Membrane electropaint. Electrodeposition of a charged


paint resin is used extensively in the industrial
Andrew Zydney painting of metallic surfaces in automobiles and
Department of Chemical Engineering, The large household appliances. The paint resins are
Pennsylvania State University, University Park, organic polymers with attached anionic or cat-
PA, USA ionic groups. Ultrafiltration has been used to
recover the charged electropaint from the dilute
solution produced by washing the excess paint off
Electrically charged ultrafiltration membranes of the metal part. Ultrafiltration can also be
can be used to reduce the fouling and increase applied directly to the paint in the electrodeposi-
the retention of like-charged species. Most poly- tion bath, with the permeate (essentially water)
meric membranes have a net negative charge in used for subsequent rinsing steps (Zeman and
solution due to the presence of trace anionic Zydney 1996). The use of charged membranes
groups (e.g., carboxylic acids) and/or the prefer- (having the same polarity as the electropaint)
ential adsorption of negatively charged ions from provides significantly greater filtrate flux with
the aqueous solution. It is also possible to cast less fouling than neutral or oppositely charged
membranes from polymers containing fixed membranes.
charge groups, e.g., a positively charged mem- Charged ultrafiltration membranes can be
brane can be developed using polymers used to significantly improve the inherent
containing fixed amine groups. However, the tradeoff between the permeability and selectivity
most common method for generating charged of an ultrafiltration membrane (Mehta and
ultrafiltration membranes is by surface modifica- Zydney 2005). The rate of solute transport
tion of a base polymer through the attachment of through a charged ultrafiltration membrane is
appropriate anionic (e.g., carboxylic or sulfonic determined by a combination of steric (size
acid) or cationic (e.g., quaternary amine) groups. based) and electrostatic interactions (Mehta and
The overall performance of these membranes is Zydney 2006). Electrostatic interactions strongly
determined by the density of the charge groups, effect the partitioning of charged solutes into the
the chemistry of the ligand and the covalent link- membrane pores. For example, the presence of
age, and the properties of the spacer arm used to positively charged groups on the pore surface
attach the ligand to the membrane (Zydney causes a strong electrostatic exclusion of posi-
2011). tively charged species from the membrane pores
One of the first applications of charged ultra- significantly increasing the selectivity of the
filtration membranes was in the recovery of membrane. This makes it possible to employ
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_129-4
2 Charged Ultrafiltration Membrane

Charged Ultrafiltration Membrane, Fig. 1 Positively charged membrane provides high retention of positively
charged protein while allowing transmission of neutral proteins

charged ultrafiltration membranes with relatively References


large pore size and thus with very high perme-
ability, with the required selectivity achieved by Mehta A, Zydney AL (2005) Permeability and selectivity
analysis for ultrafiltration membranes. J Membr Sci
electrostatic exclusion of the protein.
249:245–249
There is also considerable interest in Mehta A, Zydney AL (2006) Effect of membrane charge
performing protein separations by charged UF on flow and protein transport during ultrafiltration.
membranes. In this case, the charged ultrafiltra- Biotechnol Prog 22:484–492
van Reis R, Zydney AL (2007) Bioprocess membrane
tion membrane provides very high retention of
technology. J Membr Sci 297:16–50
like-charged proteins, enabling uncharged pro- van Reis R, Brake JM, Charkoudian J, Burns DB, Zydney
teins and smaller impurities to be washed into AL (1999) High performance tangential flow filtration
the permeate by a diafiltration process (see using charged membranes. J Membr Sci 159:133–142
Zeman LJ, Zydney AL (1996) Microfiltration and ultrafil-
Fig. 1). The solution pH and ionic strength can
tration: principles and applications. Marcel Dekker,
be adjusted to obtain high-resolution protein sep- New York
arations (van Reis et al. 1999). Van Reis and Zydney AL (2011) High performance ultrafiltration mem-
Zydney (2007) have discussed a number of sep- branes: pore geometry and charge effects. In: Oyama
ST, Stagg-Williams SM (eds) Inorganic, polymeric,
aration processes using charged ultrafiltration
and composite membranes: structure, function, and
membranes, including a nonaffinity process for other correlations. Elsevier, Amsterdam, pp 333–352
purifying a monoclonal antibody from harvested
cell culture fluid.
C

Chemical Binding of Biomolecules Amino pyrrole is synthetized according the


to Membranes following scheme (Fig. 1).
Electropolymerization of 1-(2-cyanoethyl)
Christophe Innocent pyrrole monomer (1) in acetonitrile 0.1 M
Institut Européen des Membranes, University of NBu4PF6 was performed by controlled-potential
Montpellier, Montpellier Cedex 5, France oxidation of the pyrrole at +1.01 V vs. SC-
E. Reduction of the nitrile to amine function
was carried out using a large excess of LiAlH4
The immobilization in electropolymerized poly- in dried ether at room temperature.
mers such as polypyrrole has been developed for Enzyme is grafted on the modified tube (with
a variety of biomolecules and provides very sta- amino polypyrrole) by using glutaraldehyde as
ble environment for the biocatalyst. The advan- coupling agent (Fig. 2).
tages of the polypyrrole are the control of film Fixation of laccase (enzyme which catalyzed
thickness and its contribution in electron transfer the oxygen reduction) on the modified electrode
between the biocatalysts and the conductive has been investigated and applied to the fabrica-
support. tion of biocathode for enzymatic biofuel cell
(Servat et al. 2007).

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_130-5
2 Chemical Binding of Biomolecules to Membranes

Et2O, AlLiH4
N N

NH2
N
1 2

Chemical Binding of Biomolecules to Membranes, Fig. 1 Scheme of synthesis of amino propyl pyrrole

Chemical Binding
of Biomolecules
a
to Membranes, O O
Fig. 2 Laccase
immobilization on NH2
modified electrode with H2N laccase
polyaminopyrrole; (a)
nucleophilic attack on the
glutaraldehyde, (b)
reduction of imine function
(IEM picture)
b

N N laccase

N N laccase
H H

References of porous carbon tubes with enzymes: application for


biofuel cells. J Appl Electrochem 37:121–127
Servat K, Tingry S, Brunel L, Querelle S, Cretin M,
Innocent C, Jolivalt C, Rolland M (2007) Modification
C

Chlorine-Resistant Polymeric namely, membrane degradation under continuous


Membranes exposure to trace amount of chlorine and deteri-
oration of their performances.
Pejman Ahmadiannamini Chlorine is the most common industrial oxi-
Biomedical Engineering, University of Arkansas, dizing biocide in water treatment that is used for
Fayetteville, AR, USA disinfection of domestic water and for the
removal of tastes and odors from water. It is
also typically used in RO treatment processes in
A chlorine-resistant polymeric membrane is order to control microorganisms that biofoul and
mainly referred to a polymeric reverse osmosis clog the membrane. Consequently, water to be
(RO) desalination membrane that can withstand purified is often chlorinated, to disinfect it and
exposure to chlorine and preserve its separation ultimately inhibit biofouling of the membranes,
characteristics under such a harsh condition. and then dechlorinated before being fed to mem-
Currently, commercially available RO mem- brane desalination units. After passing through
branes are derived from two classes of polymers: the membranes, the water is then rechlorinated
cellulose acetate (CA) and aromatic polyamide before being sent to the distribution network.
(PA) (Li and Wang 2010). CA membranes are However, this requires additional equipments
relatively low cost and tolerant to limited free and chemicals and increased operating cost for
chlorine. However, CA membranes suffer from the plant, accordingly.
some disadvantages such as a narrow operating When chlorine gas is added into water, it is
pH range (4.5–7.5), susceptibility to biological hydrolyzed to form hydrogen ion, chloride, and
attack, structural compaction under high pres- hydrochlorous acids. The hydrochlorous can be
sure, and low upper temperature limit. On the further ionized to produce hypochlorite ions
other hand, PA thin film composite (TFC) mem- according to the following reactions (Geise
branes feature thin highly selective interfacially et al. 2010):
polymerized layers, which exhibit superior flux
and salt rejections, wider operating temperature Cl2 + H2O HCIO + H+ + Cl-
and pH range, and higher stability to biological
attack, as compared with CA membranes (Park HCIO H+ + CIO-
et al. 2008). Thus, PA TFC membranes used in
RO are most preferred by the desalination indus- Cl2, HOCl, and OCl are in equilibrium, and
try. However, PA membranes encounter signifi- depending on the pH, different distributions of
cant drawbacks in desalination processes, aqueous chlorine species are observed (Deborde

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_131-14
2 Chlorine-Resistant Polymeric Membranes

and von Gunten 2008). The established oxidative chlorine. The Orton rearrangement
chlorinating strength of these species is takes place only when amide linkage is directly
Cl2 ~ HOCl > OCl (Soice et al. 2003). connected with benzene ring. Generally, the chlo-
The amide nitrogen of the membrane is highly rine resistance increases in the order of PA syn-
vulnerable to chlorine attack because of electron- thesized from aromatic, cycloaliphatic, and
withdrawing effect of carbonyl group. Upon aliphatic diamines, respectively.
exposure to free chlorine, N-H group is chlori- Thus, the following modifications can be con-
nated to N-Cl group which can reversibly form sidered as potential strategies to enhance the
the initial amid by treatment with reducing chlorine resistance of PA membranes (Geise
agents. The aromatic rings are also susceptible et al. 2010):
to attack by chlorine because it is an electron-rich
region. Two possible chlorination mechanisms 1. Replacing chlorine-sensitive amidic hydrogen
are proposed for aromatic rings, i.e., direct chlo- on the amide linkages with other moieties,
rination of the aromatic ring and Orton e.g., methyl ( CH3) or phenyl ( C6H5)
rearrangement, which involves initial chlorina- 2. Replacing the aromatic ring bonded to the
tion of amid nitrogen followed by an amide nitrogen with aliphatic chain or cyclics
intermolecular rearrangement, forming various 3. Prevention of Orton rearrangement by adding
aromatic substitution products (Fig. 1) (Raval protective groups at the possible chlorination
et al. 2010). sites on the aromatic rings
According to the chlorination mechanisms,
chlorine resistance of PA membranes largely Other than PA, polysulfone has much better
depends on the chemical structures of the chlorine resistance as it has stronger chemical
diamine components used. Aliphatic PA revers- bonds. However, due to hydrophobic nature of
ibly reacts with chlorine to yield N-chlorinated polysulfone, introduction of controlled levels of
amide. Tertiary PAs are inactive towards hydrophilic groups, e.g., SO3H, while retaining

O O H H O O H H
Cl2
C C N N C C N N
Irreversible direct aromatic chlorination

n Cl n

Cl
Re 2,
HC e t
ve IO ibl en
rs
ibl an ers em
e d ev ng
ch Cl Irr ra
lor O- ar
ina re
tio ton
n Or

O O Cl H

C C N N

Chlorine-Resistant Polymeric Membranes, film composite RO membrane by controlled chlorine


Fig. 1 Proposed mechanism of chlorination of aromatic treatment, 945–949, Copyright (2010) with permission
PA (Reprinted from Desalination, 250, Raval HD, Trivedi from Elsevier)
JJ, Joshi SV, Devmurari CV, Flux enhancement of thin
Chlorine-Resistant Polymeric Membranes 3

its physical properties is necessary for treatment—kinetics and mechanisms: a critical


polysulfone RO membranes. The polymer chain review. Water Res 42(1–2):13–51
Geise GM, Lee H, Miller DJ, Freeman BD, McGrath JE,
cleavage and side reactions, which can make it Paul DR (2010) Water purification by membranes: the
difficult to control the degree of sulfonation and role of polymer science. J Polym Sci B: Polym Phys
molecular weight and consequently drop the 48(15):1685–1718
mechanical and the thermal properties of poly- Li D, Wang H (2010) Recent developments in reverse
osmosis desalination membranes. J Mater Chem
mer, can occur in the post-sulfonation method. 20:4551–4566
The direct synthesis of the functionalized Park HB, Freeman BD, Zhang Z, Sankir M, McGrath JE
polysulfone from a sulfonated monomer is (2008) Highly chlorine-tolerant polymers for desalina-
found to be more advantageous since the associ- tion. Angew Chem Int Ed 47(32):6019–6024
Raval HD, Trivedi JJ, Joshi SV, Devmurari CV
ated challenges can be avoided (Park et al. 2008). (2010) Flux enhancement of thin film composite RO
membrane by controlled chlorine treatment. Desalina-
tion 250(3):945–949
Soice NP, Maladono AC, Takigawa DY, Norman AD,
References Krantz WB, Greenberg AR (2003) Oxidative degrada-
tion of polyamide reverse osmosis membranes: studies
Deborde M, von Gunten U (2008) Reactions of chlorine of molecular model compounds and selected mem-
with inorganic and organic compounds during water branes. J Appl Polym Sci 90(5):1173–1184
C

Citric Acid Recovery by (Bialey and Ollis 1986). In order to reduce this
Electrodialysis environmental impact, the design of alternative
production scheme was investigated. Extraction,
Gerald Pourcelly adsorption, and membrane technologies, like
Institut Europeen des Membranes, CC 047, electrodialysis (ED), were proposed to replace
Universite Montpellier II, Place Eugene precipitation (Novalic et al. 1995). A complete
Bataillon, Montpellier Cedex 5, France scheme for carboxylic acid recovery is depicted
in Fig. 1.
For EDC step of citric acid salts to the three
Citric Acid Recovery by Electrodialysis dissociation constants of citric acid, the conduc-
[G. Pourcelly] tivity is mainly influenced by the pH value and
the concentration. More ion dissociation leads to
Carboxylic acids such as lactic, succinic, formation of further citric-acid-charged com-
gluconic, citric, and tartaric are widely used in plexes in the solution which in turn causes elec-
food processing, detergent manufacture, and bio- trical resistance reduction of the solution. The
degradable plastic production (Bailly et al. 2001). maximum ion density and consequently the min-
Their production at the industrial scale is mainly imum electrical resistance of the solution is
achieved by mean of fermentation from molas- obtained at pH 8 (Novalic et al. 1995). The
ses, starch hydrolysates, or sugars. Traditional EDBM step, which is water splitting by mem-
processes to obtain these carboxylic acids consist brane electrodialysis, provides an attractive com-
on the precipitation of both the acids and their plement to the fermentation technology by
salts, so they can be isolated from the rest of the removing the product acid while simultaneously
components of the raw material. Then, they are providing an equivalent amount of base for use in
placed in an acid medium (sulfuric acid) to gen- adjusting the pH in the fermentor (Fig.1). More-
erate the acid form. A latter concentration step is over, the produced citric acid is usually at a
carried out by evaporation followed by a crystal- relatively high concentration (0.5 M) so that the
lization. This generates large volumes of efflu- subsequent purification via crystallization or
ents with high salt contents. For example, typical other techniques is relatively inexpensive
yields of 1 kg of citric acid are obtained per 2 kg (Xu and Yang 2002).
of gypsum which is very difficult to dispose

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_133-1
2 Citric Acid Recovery by Electrodialysis

Citric Acid Recovery by


Electrodialysis,
Fig. 1 Scheme of a
process of carboxylic acid
production from
fermentation. (EDC)
concentration ED step,
(EDBM) ED with bipolar
membranes

References Bialey JE, Ollis DF (1986) Biochemical engineering fun-


damentals. MacGraw-Hill, Singapore
Bailly M, Roux-de-Balman H, Aimar P, Lutin F, Cheyran Novalic S, Jagschits F, Okwor J, Kulbe KD (1995) Behav-
M (2001) Production processes of fermented organic iour of citric acid during electrodialysis. J Membr Sci
acids targeted around membrane operations: design of 108:201–205
the concentration step by conventional electrodialysis. Xu T, Yang W (2002) Citric acid production by electro-
J Membr Sci 191:129–142 dialysis with bipolar membranes. Chem Eng Process
41:519–524
C

Composite Membrane conduction appear suitable for this application


with Inorganic Fillers: Electrolyser especially in the light of the high operating pres-
Application sure of PEM electrolyzers (up to 100 bars) that
allows to maintain a good fraction of liquid water
Antonino Salvatore Arico even at temperatures above 100  C. The inor-
CNR-ITAE Institute, Messina, Italy ganic fillers enhance the water retention inside
the composite membrane allowing to operate
properly at high temperatures. A composite
Composite Membrane with Inorganic Nafion–SiO2 membrane for SPE electrolyzers
Fillers: Electrolyzer Application has shown promising properties for high-
temperature operation allowing to achieve signif-
Composite recast Nafion ® membranes containing icantly higher performances with respect to a
inorganic fillers have been primarily employed in bare commercial Nafion. This effect is mainly
fuel cells for high-temperature operation (Aricò due to a significantly better water retention than
et al. 1998) and self-humidification purposes the bare perfluorosulfonic membrane and lower
(Watanabe et al. 1996). Composite membrane gas crossover as a result by the increased tortu-
with inorganic fillers for electrolyzer application osity effect produced by the inorganic filler inside
has been developed in order to extend the oper- the membrane. The performance of the
ating temperature range of polymer electrolyte electrolyzer based on Nafion–SiO2 membrane
membrane (PEM) electrolyzer and to reduce gas increased as a function of the temperature up to
crossover effects (Antonucci et al. 2008). Gener- 120  C and pressure. A maximum current density
ally, Nafion® membrane is used as conducting of about 2.1 A cm 2 versus 0.7 A cm 2 at 1.9 V,
polymer electrolyte in PEM electrolyzer systems. 120  C, and 3 bar abs was recorded for the com-
An increase of the operation temperature of an posite membrane compared to Nafion
electrolyzer should enhance the oxygen evolution 115 (Fig. 1). An increase of electrical efficiency
reaction rate that is the rate-determining step of was recorded at low current densities for the high-
this process allowing to obtain high current and temperature SPE electrolyzer compared to con-
high conversion efficiency. However, commer- ventional membrane-based devices (Antonucci
cial Nafion membranes loose conductivity at tem- et al. 2008).
perature above 100  C due to membrane
dehydration. Perfluorosulfonic acid (PFSA) com-
posite membranes containing hygroscopic
ceramic oxide fillers that require water for proton
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_140-2
2 Composite Membrane with Inorganic Fillers: Electrolyser Application

Composite Membrane a 2
with Inorganic Fillers:
Electrolyser Application,
Fig. 1 Polarization
1.8
measurements for a PEM

Terminal voltage / V
water electrolysis cell 80°C
based on conventional 90°C
Nafion 115 and composite 1.6 100°C
PFSA–SiO2 membrane at 110°C
Nafion 115 120°C
various temperature and
3.0 bar abs pressure 1.4

1.2

1
−0.2 0 0.2 0.4 0.6 0.8 1 1.2 1.4
Current density / A cm-2

b 2

1.8
Terminal voltage / V

80°C
90°C
1.6
100°C
110°C
1.4 Composite Membrane 120°C

1.2

1
−0.2 0.2 0.6 1 1.4 1.8 2.2
-2
Current density / A cm

References Aricò AS, Cretı̀ P, Antonucci PL, Antonucci V (1998)


Comparison of ethanol and methanol oxidation in a
Antonucci V, Di Blasi A, Baglio V, Ornelas R, liquid-feed solid polymer electrolyte fuel cell at high
Matteucci F, Ledesma-Garcia J, Arriaga LG, Aricò temperature. Electrochem Solid-State Lett 1:66–68
AS (2008) High temperature operation of a composite Watanabe M, Uchida H, Seki Y, Emori M, Stonehart
membrane-based solid polymer electrolyte water P (1996) Self-Humidifying Polymer Electrolyte Mem-
electrolyser. Electrochim Acta 53:7350 branes for Fuel Cells. J Electrochem Soc 143:3847
C

Composite Membrane surface characteristics of an inorganic oxide can


with Inorganic Fillers: Fuel Cell be modified by thermal treatments in inert or
Application oxidizing atmosphere through reactions with
strong inorganic acids (Aricò et al. 2003). Most
Antonino Salvatore Arico of the works on composite membranes have
CNR-ITAE Institute, Messina, Italy addressed the technical aspects related to the
use of these materials as electrolytes in high-
temperature fuel cells. Accordingly, perfor-
Composite recast Nafion ® membranes containing mance, conductivity, and stability characteristics
inorganic fillers have been employed in high- have been investigated in-depth. Parallel work
temperature (~150  C) direct alcohol (Aricò has been concerned with the investigation of rel-
et al. 1998) and H2-air fuel cells (Watanabe evant filler properties for application in compos-
et al.1996). These composite membranes were ite membranes such as surface area analysis,
originally developed for reduced humidification surface chemistry studies, and surface acid-base
operation in polymer electrolyte fuel cells investigations of the fillers. The conductivity of
(Watanabe et al.1996) due to the enhanced perfluorosulfonic acid (PFSA) composite mem-
water retention inside the membrane by the effect branes and fuel cell power density at high tem-
of the inorganic filler (Aricò et al. 1998). perature have been found to be related to the
A further advantage of composite membranes characteristics of the water adsorbed on the filler
relies in the barrier effect given by the inorganic particles. Inorganic fillers characterized by acidic
filler for methanol cross over (Ren et al. 1996) properties undergo a strong interaction with
which is of particular relevance at high tempera- water and enhance the DMFC performance at
ture. It is well known that the physical adsorption high temperature. Appropriate selection of the
of water by materials such as silica (one of the surface properties for the inorganic fillers thus
most used inorganic fillers) is mainly determined allows to enhance proton conductivity and fuel
by their surface properties; similar considerations cell performance and extends the operating tem-
can be made for other hygroscopic inorganic perature range of composite membranes (Aricò
oxides such as alumina. Functional groups on et al. 2003; Fig. 1).
the surface of these oxides are believed to act as
water coordination centers (Aricò et al. 2003).
FTIR analysis of various silica materials suggests
that oxygen surface functionalities play a
prevailing role in the adsorption of water. The
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_141-2
2 Composite Membrane with Inorganic Fillers: Fuel Cell Application

a
3300 3550
surface OH groups stretching/ cm-1

H2O stretching vibration / cm-1


3200 3500

3100 3450

3000 3400
2 3 4 5 6 7 8 9
pH filler slurry
b 1650

400
H2O bending vibration / cm-1

Power Density / mW cm-2


1640
300

200

1630

100

1620 0
0 2 4 6 8 10
pH filler slurry

Composite Membrane with Inorganic Fillers: Fuel corresponding performance of a composite membrane-
Cell Application, Fig. 1 Relationships between water based direct methanol fuel cell at 145  C
adsorption characteristics of inorganic fillers and

References performance of composite membranes in direct meth-


anol fuel cells. Solid State Ion 161:251–265
Aricò AS, Cretı̀ P, Antonucci PL, Antonucci V (1998) Ren X, Wilson MS, Gottesfeld S (1996) High performance
Comparison of ethanol and methanol oxidation in a direct methanol polymer electrolyte fuel cells. J
liquid-feed solid polymer electrolyte fuel cell at high Electrochem Soc 143:L12
temperature. Electrochem Solid-State Lett 1:66–68 Watanabe M, Uchida H, Seki Y, Emori M, Stonehart
Aricò AS, Baglio V, Di Blasi A, Creti P, Antonucci PL, P (1996) Self-Humidifying Polymer Electrolyte Mem-
Antonucci V (2003) Influence of the acid-base charac- branes for Fuel Cells. J Electrochem Soc 143:3847
teristics of inorganic fillers on the high temperature
C

Computational Fluid Dynamics (CFD) about the wall shear stress distribution at the
and Membranes surface of the membrane. The study of hydrody-
namics reveals the optimum operating conditions
Philippe Moulin and the most suitable geometry characteristics to
Laboratoire de Mécanique, Modélisation et determine a compromise between membrane
Procédés Propres (M2P2-UMR 7340), Equipe area, channel (geometry and number), and energy
Procédés Membranaires (EPM), Aix Marseille consumption to optimize membrane processes.
Université, AIX en PROVENCE, France A large number of studies relate to the diphasic
flows, to the turbulence promoters, and to the
geometries of membranes capable of generating
The increasing number of CFD membrane stud- secondary flows. Usually a good agreement is
ies is clearly related to the recent developments in obtained between CFD and experimental data
computer power and to the use of finer grid obtained for the transfer of solvent. Some recent
meshes in the vicinity of the membrane. Two studies consider turbulent flows and the signifi-
approaches have been particularly considered: cant number of turbulence models in numerical
the comprehension of the hydrodynamics and of simulations, and their comparison with experi-
the mass transfer. mental results in the case of membrane processes
The hydrodynamics allows the increase of the is not excellent, which limits the use of CFD in
shear stress near the wall or the transmembrane turbulent regime.
pressure thus allowing the enhancement of per- Fouling remains a major problem in mem-
meate flux and the membrane processes. CFD brane processes: this phenomenon limits the pro-
allows determining the hydrodynamics, i.e., the cess efficiency and is difficult to predict and
pressure and velocity fields, taking into account anticipate. These difficulties are linked to the
the geometry of the module and the membranes, complexity of this phenomenon which implies
the membrane permeability and compactness, as different interdependent mechanisms occurring
well as the operating entry values such as filtra- at pore scale. The relative importance of each
tion or backwash pressures, filtration mode, and fouling mechanism has been determined
gravity. For example, it is possible to determine according to the particle size, the pore size, and
the pressure and velocity fields in (i) a hollow the surface density of pores. By CFD progress it
fiber module containing more than 40,000 fibers is now possible (a) to pursue the description of
(small diameter (di = 0.93 mm) and large flow the different fouling mechanisms by integrating
rate (50 m3.h 1) or in (ii) ceramic multichannel the complexity of the real membrane structure in
membranes or module to obtain information the numerical simulation and (b) to simulate
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_142-1
2 Computational Fluid Dynamics (CFD) and Membranes

different kinds of experimental deposit structure. studies, the difficulties are to well describe parti-
The limitation is the membrane reconstruction cle/particle colloidal interactions and
technique limiting this description at the MF resuspension of particles after capture.
and UF membranes. The filtration in a cylindrical Thus, CFD is without any doubt an important
pore (i.e., microchannels) can be simulated for tool for understanding mass transfer in membrane
different sizes of particles or pores, tortuosities, processes, and opportunities for the development
and hydrodynamic conditions. For these CFD of new membrane geometries are numerous.
C

Computer-Aided Methods and Tools obtained at QM level, can be used in subsequent


molecular dynamics (MD), Monte Carlo (MC),
Giorgio De Luca or semiempirical calculations to describe proper-
Institute on Membrane Technology ITM-CNR, ties related to a huge number of molecules and
University of Calabria, Rende (CS), Italy atoms, like polymers. MD methodologies are
based on the simultaneous solution of Newton’s
equation of motion referred to the atoms of the
Computational methods can be divided into physical system (Allen and Tildesley 2003). The
approaches using adjustable or empirical param- potential energy surface (interaction potential),
eters and those which do not use them. also called force field (FF), used in the MD sim-
Concerning the first methods, several procedures ulations is defined by QM or parameterized over
have been developed for the optimization of the measurements. The temperature, volume, pres-
adjustable parameters. For example, design of sure, and number of particles define the statistical
experiments is an approach defining the mini- ensemble in which the MD can be performed.
mum number of experiments required to obtain The classic MC method is generally based on
the fitting parameters. Instead, in the ab initio the von Neumann, Metropolis, and Ulam algo-
methods, these quantities are obtained by direct rithm (Metropolis and Ulam 1949; Wood 1986).
experimental measurements or from other simu- Later, the method has grown to the point where it
lations carried out in smaller time-space scale leads to several methods all belonging to the MC
(Steinhauser 2008), until the sub-nanometer family. In the grand canonical MC ensemble, the
scale is reached. simulations are performed at chemical potential,
The choice of the computational approaches volume, and temperature constant, whereas the
strictly depend on the proprieties to be studied. number of molecules varies. The potential sur-
Figure 1 shows the various computational face energy is always defined by means of a
methods and properties that can be obtained. specific FF. Interesting MC approaches are
Binding energies, molecular electrostatic based on the quantum MC methodology. The
properties must be evaluated by quantum semiempirical methods use Hamiltonians to
mechanics (QM) approaches (Veszprémi and describe the system, but some contributions of
Fehér 1999). These generally require significant these operators are obtained empirically
computational resources, although the develop- (Clementi and Corongiu 1995). These
ment of parallel supercomputers and efficient approaches allow to evaluate the target properties
algorithms have allowed to carry out QM calcu- more quickly than the QM methods. In Table 1,
lations unthinkable few years ago. The quantities,
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_143-2
2 Computer-Aided Methods and Tools

Time, s D,α, J,θ, Κeq. FEM, Lattice Bolztmanm


Macro

10–3
Phase distri.,
Morphologies,
Micro fluids. Micro
Lattice Bolztmanm

10–9
FFV,FAV, d-spa,Tg, Conformationa analysis,
Molecular and sorption diffusion in large
Nano system Semiempirical, Monte Carlo

10–15 Bond energies ,Dipoles, Electr. Charges,


Sub Accurate geometries, Spectroscopic analysis.
Nano Quantum Mechanics
10–9 10–7 10–4 100
Space, m

Computer-Aided Methods and Tools, Fig. 1 Computational methods and achievable properties

Computer-Aided Methods and Tools, Table 1 Advantages and disadvantages of some computational methods
Method Advantages Disadvantages
Molecular Systems of thousands of atoms, low Experimental data or values from quantum
mechanics and computational costs mechanics, absence of bond breaking/
Monte Carlo forming. Noncovalent bonds are not well
dynamics described, less general
Semiempirical Less computational demand than quantum Experimental data or values from quantum
mechanics approaches, systems of hundreds mechanics, less general
of atoms
Ab initio, density Do not depend on experimental data, useful Computationally very expensive
functional theory for a broad range of molecules without Small systems
quantum mechanics available experimental data, general

the illustrated computational methods are sum- of macrosystems can be carried out using
marized with their advantages and disadvantages. methods based on classic mechanics or dynam-
The information provided by smaller scales ics. The differential equations describing these
can be utilized in mesoscale calculations: coarse physical systems are evaluated numerically by
grain MD or Lattice Boltzmann (LB) (Swift means of FEM or finite volume procedures (De
et al. 1996). In particular, LB is a powerful Luca et al. 2014). There is a notable number of
method for simulating fluid confined in codes implemented for each method just
microsystems, as may be precisely a membrane. described. These are divided into programs in
This method allows to solve the Navier-Stokes which a single methodology is implemented or
equations in a simple way and with a notable those in which several methods, radically differ-
reduction of computational time. LB allows an ent, can be found. Therefore, it is possible to find
easy description of the interfaces and especially codes in which only QM (based on different
without the use of adjustable parameters as made theories) or MD are implemented separately and
by the conventional finite elements methods others in which both the methodologies are pre-
(FEM). Finally, the description of the properties sent. Particular attention should be given to
Computer-Aided Methods and Tools 3

parallel algorithms since parallel supercomputers De Luca G, Bisignano F, Paone F, Curcio S (2014) Multi-
allow the use of huge number of processors (or scale modeling of protein fouling in ultrafiltration pro-
cess. J Membr Sci 452:400–414
computers interconnected by the net). These pos- Metropolis N, Ulam S (1949) The Monte Carlo method.
sibilities allow to perform complex calculations J Am Stat Assoc 44:335–341
in short computational time. Steinhauser MO (2008) Computational multiscale model-
ing of fluids and solids. Springer, Heidelberg
Swift MR, Orlandini E, Osborn WR, Yeomans JM
(1996) Lattice Boltzmann simulations of liquid-gas
References and binary fluid systems. Phys Rev E 54(5):5041–5052
Veszprémi T, Fehér M (1999) Quantum chemistry.
Allen MP, Tildesley DJ (2003) Computer simulation of Kluwer Academic/Plenum Publishing, New York
liquids. Oxford University Press, New York Wood WW (1986) Early history of computer simulations
Clementi E, Corongiu G (eds) (1995) Methods and tech- in statistical mechanics molecular dynamics simula-
niques in computational chemistry METECC-95. tion of statistical systems. Proceedings of the Enrico
STEF, Cagliari. ISBN 88-86327-02-1, Club Europeen Fermi Summer School. Varenna, pp 3–13
MOTECC
C

Computer-Aided Models target properties to be assessed as well as on the


computational time required to get these proper-
Giorgio De Luca ties. Computational time, in turn, depends on the
Institute on Membrane Technology ITM-CNR, level of theory used, that is, the mathematical
University of Calabria, Rende (CS), Italy approaches.
For example, at the moment, quantum
mechanical methods are not applicable to opti-
Models can be divided into mathematical and mize the geometry of macromolecules as poly-
structural (chemical models), both connected to mers or systems containing thousands of atoms
each other. Mathematical models and procedures like biological systems. Molecular dynamics
can be numerical algorithms, in which each sin- methodologies or coarse grain Monte Carlo can
gle step is simple arithmetic and logical relations, be used in these cases. However, molecular
or they can be defined by analytical relationships, dynamics approaches cannot be used to study
regardless of how they are evaluated. In either systems in which the breaking and formation of
case, mathematical models and procedures are bonds or noncovalent bonds are decisive. Thus, in
the result of some assumptions or approximations the latter case, the choice of a chemical model of
based on structural or chemical models (Allen macromolecules is crucial. These structural
and Tildesley 2003; De Luca et al. 2006, 2008). models, also called analogues, inevitably lead to
For example, the description of a droplet forma- neglect some aspects; nevertheless in some cases
tion during membrane emulsification by means of these may be irrelevant if the choice of the ana-
analytical force-balance relationships requires logues is done correctly. In fact, albeit molecular
some approximations about the droplet shape models certainly introduce approximations in the
and its evolution along the membrane membrane evaluation of the macromolecular or biological
pore. Moreover, the shape of the membrane pores proprieties, some functions of these only depend
should be also modeled. Therefore, any mathe- on a limited part of the whole structures. Thus,
matical model can be correlated with structural or chemical models can mimic very well the func-
chemical models. By using computational pro- tion of complex systems (Gademann et al. 2007;
cedures, starting from quantum mechanical cal- Z€urcher et al. 2006; Saxer et al. 2010). Some
culations, molecular dynamics (MD) or Monte examples, concerning models of carbon
Carlo (MC), in fact particular attention should nanotubes (CNT), have been presented in Fig. 1.
be paid to the molecular (chemical) models. In summary, mathematical models, computa-
Molecular models are closely dependent on the tional methods, and structural (chemical) models

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_144-2
2 Computer-Aided Models

Computer-Aided Models, Fig. 1 CNT structural models

carefully tune as a function of the type of calcu- De Luca G, Drioli E (2006) Force balance conditions for
lation which is required to be done. Huge litera- droplet formation in cross-flow membrane emulsifica-
tions. Journal of Colloid and Interface Science
ture exists about studies on any kind of chemical 294:436–448
models (periodic surfaces, slabs, or clusters) and De Luca G, Di Maio FP, Di Renzo A, Drioli E (2008)
correlated computational procedures (periodic Droplet detachment in cross-flow membrane emulsifi-
calculations, embedded clusters, and quantum cation: Comparison among torque- and force-based
models. Chemical Engineering and Processing
mechanics/molecular mechanics methods, etc.). 47:1150–1158
Saxer S, Portmann C, Tosatti S, Gademann K, Zurcher S,
Textor M (2010) Surface assembly of catechol-
functionalized poly(L-lysine)-graft poly(ethylene
References glycol) copolymer on titanium exploiting combined
electrostatically driven self-organization and biomi-
Allen MP, Tildesley DJ (2003) Computer simulation of metic strong adhesion. Macromolecules 43:1050–1060
liquids. Oxford University Press, New York Z€
urcher S, Wackerlin D, Bethuel Y, Malisova B,
Gademann K, Bethuel Y, Locher HH, Hubschwerlen Textor M, Tosatti S, Gademann K (2006) Biomimetic
C (2007) Biomimetic total synthesis and antimicrobial surface modifications based on the cyanobacterial iron
evaluation of anachelin H. J Org Chem 72:8361–8370 chelator anachelin. J Am Chem Soc 128:1064–1065
C

Constant-Volume Diafiltration considered as a continuous process. It is a true


batch process. It is advised, however, to use the
Zoltán Kovács term “constant-volume dilution mode” which is
Department of Food Engineering, Institue of less common in the literature. The term “dilution
Bioengineering and Process Engineering, Szent mode” reveals that this technique is actually an
Istvan University, Budapest, Hungary operational mode of a membrane filtration pro-
cess in which the process liquor is diluted with
pure solvent.
Constant-volume diafiltration (also called Depending on the technological goal, either
constant-volume dilution mode) is a batch the permeate or the retentate represents the
diafiltration process for separating microsolutes phase of primary economic importance. Thus,
from macrosolutes, in which the volume of the the product of the operation is either formed in
process liquor is kept constant during filtration by the feed tank as a purified mixture of
continuously adding a diluant into the feed tank at macrosolutes or collected in the permeate tank
a rate equal to the permeation rate. The schematic where the microsolutes are accumulated. Both
representation of its configuration is shown in treatments pose a dynamic modeling problem.
Fig. 1. The constant tank volume can be A mass balance on component i in the feed tank
maintained by the use of a ball float valve or by gives the following initial value problem for its
means of liquid level controller (Beaton and concentration cf,i(t):
Klinkowski 1983). As filtration progresses, the
8
concentration of membrane-permeating < dcf , i ðtÞ ¼ cf , i ðtÞqðtÞ½Ri ðtÞ  1
microsolutes in the feed tank continuously dt Vf
:
decreases, while that of the macrosolutes remains ½3 mmcf , i ð0Þ ¼ c0f , i
ideally unchanged (or close to constant in case of
incomplete rejection). where q(t) and Ri(t) are the permeate flow and the
Note that some literature sources misleadingly solute rejection that are subject to change during
refer to “constant-volume diafiltration” as “con- operation. The constants Vf and cf,i denote the
tinuous diafiltration.” Although the addition of volume of the feed tank and the initial feed con-
diluant is performed in a continuous manner, centration of component i. The equation
constant-volume diafiltration should not be describes the evolution in time of the feed

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_149-3
2 Constant-Volume Diafiltration

Constant-Volume Retentate
Diafiltration, Diluant u(t)
Fig. 1 Schematic
representation of constant- Permeate q(t)
Membrane
volume diafiltration module
settings
Feed
diafiltration level

Feed tank

Constant-Volume 0
Diafiltration,
Fig. 2 Dependence of
Microsolute reduction in percentage [%]

R = 0.9
microsolute removal on
applied diavolumes in
constant-volume R = 0.8
diafiltration
R = 0.7
90
R = 0.6

R = 0.5
R = 0.4
R = 0.3
R = 0.2
R = 0 R = 0.1
99
0 1 2 3 4 5 6 7 8 9 10
Diavolumes [-]

concentration cf,i(t) assuming that the diluant however, the problem can be reduced to the fol-
consists of no component i and the feed tank is lowing algebraic expression:
well mixed.
 
In many applications, the flux and the rejec- cf , i ðtÞ
ln ¼ DðRi  1Þ% for i ¼ 1, 2, N
tions are concentration-(inter)dependent quanti- cf , i ð0Þ
ties (Kovács et al. 2009) and may vary with
operating conditions such as temperature, applied where D is the diafiltration factor (also called
pressure, and hydrodynamics. In such cases, no diavolume) that is defined as the ratio of applied
closed form solution of the set of resulting com- volume of diluant to feed volume. For applica-
plex differential algebraic equations exists; thus, tions where the objective is to reduce the
numerical techniques are required to solve the microsolute concentration by a fixed amount,
model equations. Under the simple assumptions the necessary diavolumes can be determined
of constant permeate flow and rejections, based on Eq.2 as illustrated in Fig. 2.
Constant-Volume Diafiltration 3

In practice, constant-volume dilution mode is References


frequently preceded and/or followed by batch
concentration operational steps in order to reduce Beaton NC, Klinkowski PR (1983) Industrial ultrafiltra-
tion design and application of diafiltration processes.
the initial feed volume to a desired level and,
J Sep Process Technol 4(2):1–10
thus, to concentrate the macrosolutes (for further Kovács Z, Discacciati M, Samhaber W (2009) Modeling
details, see entry on “traditional diafiltration”). of batch and semi-batch membrane filtration pro-
cesses. J Membr Sci 327(1–2):164–173
C

Contactor-Type Catalytic Membrane ways. If the membrane is not wetted, the opera-
Reactor tion principle is similar to that of a membrane
contactor. The gas is on the support side, and the
Juergen Caro liquid is pumped through the shell side. The gas-
Institute of Physical Chemistry and eous reactants enter the liquid phase at the
Electrochemistry, Leibniz University, Hannover, gas/liquid contact plane which is established at
Germany the pore mouth towards the external membrane
surface. The catalyst is deposited on this surface
and gets in contact with the reactants. On the
Synonyms contrary, if the membrane is wetted the gas and
not the liquid is at overpressure as described in
Catalytic diffuser; Pore-through-flow catalytic Dittmeyer and Caro (2008).
membrane Gas–liquid contactors without catalytic func-
tion can be used in gas adsorption. Examples are
The term “catalytic membrane contactor” refers carbon dioxide removal from gas mixtures using
to a device in which a membrane containing a monoethanolamine (Simons et al. 2009) or ionic
catalytically active phase is used to provide the liquids (Albo et al. 2010) as carbon dioxide
reaction zone for conversion of one or more reac- absorbing solutions.
tants from one or more fluid phases (Dittmeyer For liquid-liquid and gas-gas catalytic mem-
and Caro 2008). The membrane not always has a brane contactors, see Dittmeyer and Caro (2008)
separation function, it provides the surface-rich (Fig. 1).
reaction zone for a gas-liquid, but also for a Catalytic diffuser with wettable membrane:
gas-gas and a liquid-liquid reaction. Applications The active material is placed solely into the sur-
of membranes with built-in catalysts for face layer of an asymmetric membrane. By
gas-liquid reactions have been also reviewed in applying overpressure on the gas side, above the
Dittmeyer et al. (2004). bubble point pressure of the intermediate layer
The catalytic diffuser concept can be utilized but below that of the surface layer, the gas/liquid
for solid-catalyzed gas/liquid reactions in various contacting plane is established inside the

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_151-3
2 Contactor-Type Catalytic Membrane Reactor

membrane close to the surface layer. In this way,


a short diffusion path for the liquid and for the gas
reactant is achieved (after Dittmeyer and Caro
(2008)).

References

Albo J, Luis P, Irabien A (2010) Ind Eng Chem Res


49:11045–11051
Dittmeyer R, Caro J (2008) Catalytic membrane reactors.
In: Ertl G, Knözinger H, Sch€
uth F, Weitkamp J (eds)
Handbook of heterogeneous catalysis. Wiley-VCH,
Weinheim, pp 2198–2248
Dittmeyer R, Svajda K, Reif M (2004) A review of cata-
lytic membrane layers for gas/liquid reactions. Top
Catal 29:3–27
Simons K, Nijmeijer K, Wessling M (2009) J Membr Sci
Contactor-Type Catalytic Membrane Reactor, 340:214–220
Fig. 1 Catalytic diffuser with wettable membrane as an
example for a Contactor-Type Catalytic Membrane Reac-
tor for a solid-catalyzed gas-liquid reaction. By applying
overpressure on the gas side, the gas-liquid contacting
plane is established inside the membrane close to the
surface. In this way, a hort diffusion path for the liquid
and for the gas is achieved. Reproduced from Roland
Dittmeyer, Karel Svajda, Martin ReifA review of catalytic
membrane layers for gas/liquid reactionsTopics in Catal-
ysis, 29 (2004), 3-27 reprinted with permission from
Elsevier)
C

Continuous Stirred Tank Membrane Inlet  Outlet þ Generation


Reactor (CST-MR) ¼ Accumulation (1)

Giuseppe Barbieri The mass balance for the component i-th consid-
Institute on Membrane Technology, Italian ering a single reaction will be:
National Research Council, Rende (CS), Italy
NX
reactions
dN i
FInlet
i  FOutlet
i þ ni, j r j V Reaction
CSTR ¼ (2)
j¼1
dt
Before introducing the continuous stirred tank
membrane reactor (CST-MR), it is useful/helpful Mass balances provide a set of ordinary differen-
to report about the continuous stirred tank reactor tial equations (ODEs), in which the number of
(CSTR). moles of component i-th is time dependent. In
The continuous stirred tank reactor (CSTR) is Eq. 2, FiInlet and FiOutlet are, respectively, the inlet
an ideal reactor model assuming perfect mixing, and outlet molar flow of the component i-th, ri is
with no spatial gradients of any variable such as the reaction rate, Ni is the number of moles, and
species concentration, temperature, pressure, V is the reactor/reaction volume.
etc. The effect of the perfect mixing is the same In steady-state condition, the mass balance
value for, e.g., concentration, temperature, etc., equations fall into algebraic equations:
in any point of the whole reactor volume; and
their values are equal to those of the stream NX
reactions

exiting the reactor. In addition, the reaction rate FInlet  FOutlet þ ni, j r j V Reaction ¼0 (3)
i i CSTR
has the same value in any point of the reactor. j¼1
Therefore, this reactor model operating at the
lowest reactant concentration and the highest Equation 3 provides the design equation Eq. 4 for
product concentration results in the lowest reac- a CSTR in steady-state conditions:
tion rate. However, an important effect of perfect
mixing is an easy temperature and reaction rate FInlet  FOutlet
control, which results quite simply. Figure 1 V Reaction
CSTR ¼ i i
(4)
NX
reactions

shows a CSTR scheme.  ni, j r j


The generic balance equation on the reactor j¼1
volume will be:
An increase in reaction rate ri causes a reduction
of reactor volume (Eq. 4). The design equation
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_152-1
2 Continuous Stirred Tank Membrane Reactor (CST-MR)

Continuous Stirred Tank


Membrane Reactor
(CST-MR),
Fig. 1 Continuous stirred
tank reactor (CSTR)
scheme

transfer coefficient, A is the heat exchange area,


and DH is the enthalpy of the chemical reaction.
This equipment is very commonly used in
continuous industrial processes as well as in the
plug flow reactor. For reactions of greater than
zero order, CSTR always requires a volume
larger than that of a plug flow reactor to achieve
the same conversion; this is owing to the lower
reactant concentrations, as said, at which it
operates. Therefore, the use of CSTR is
recommended when the desired reaction rate is
smaller than that of the side reaction one in order
to limit by-product formation.

Continuous Stirred Tank Membrane Reactor


(CST-MR), Fig. 2 Continuous stirred tank membrane CST Membrane Reactor
reactor (CST-MR)
A membrane reactor is a device that combines in
also provides the reactor volume necessary for one unit a chemical reaction with selective prod-
obtaining the exit flow rate FiOutlet, from the feed uct separation by means of a permselective mem-
conditions FiInlet, and the reaction rate brane. The selective removal of products from the
knowledge. reaction side to the permeate side also provides
The energy balance, coupled to mass balance, an increase, e.g., of the reaction rate and equilib-
is given by Eq. 5: rium conversion (Fig. 2).
A continuous stirred tank membrane reactor
Conversion ¼ [1, 2] (CST-MR) is a device characterized (1) in
    addition to the same properties described above
Cp T Outlet  T Inlet  UA T Outlet  T External
for the CSTR (perfect mixing that has no spatial
DH Reaction
gradients of species concentration, temperature,
(5)
pressure, etc.) on both reaction and separation
sides (2) by the selective removal of reaction
where Cp is the mean heat capacity, TExternal is the
product by the membrane allowing improved
external temperature, U is the overall heat
performance (see later on) with respect to
a CSTR.
Continuous Stirred Tank Membrane Reactor (CST-MR) 3

The generic mass balance (Eq. 1) is still valid FSweep  FPermeate þ AMembrane J i Permeating
i i
and has to be written down for both reaction and
permeation even though another term has to be dN Permeate
¼ i
(7)
included: the one taking into account the perme- dt
ation through the membrane. Therefore, Eqs. 6
The mass balance equations for steady state have
and 7 include the permeating flow rate (AMembrane
an algebraic form:
JPermeating, the product of the membrane area and
Reaction side:
permeating flux). This term is negative (being
mass leaving the reaction volume) on the
retentate side and positive (entering the perme-
ation volume) on the permeate one.
Reaction side:

FFeed
i  FRetentate
i  AMembrane J i Permeating
NX
reactions

þ ni, j r j V Reaction
CSTMR
j¼1

dN Retentate
¼ i
(6)
dt

Permeation side:

NX
reactions

FFeed
i  FRetentate
i A Membrane
Ji Permeating
þ ni, j r j V Reaction
CSTMR ¼ 0
j¼1

 
FFeed  FRetentate  AMembrane J i Permeating
V Reaction
CSTMR ¼ i i
(8)
NX
reactions

ni , j r j
j¼1

Permeation side: performance of a continuous stirred tank reactor


(CSTR), specifically, for the following points:
FSweep
i  FPermeate
i þ AMembrane J i Permeating ¼ 0
1. Higher conversion owing to the selective per-
AMembrane J i Permeating ¼ FPermeate
i  FSweep
i meation through the membrane
(9) 2. Higher reaction rate owing to the lower con-
centration of the products removed by the
Equation 8 also identifies the reaction volume. It selective membrane
results lower than the CSTR reaction volume 3. Lower reaction volume at the same productiv-
owing to the permeation through the membrane. ity owing to the species permeation
Therefore, a continuous stirred tank mem-
brane reactor (CST-MR) has a higher
4 Continuous Stirred Tank Membrane Reactor (CST-MR)

References Chapter 9-Mathematical modelling of pdalloy mem-


brane reactors, 325–400
Barbieri G.; Scura F.; Brunetti A. Series Membrane Sci- Raich, B. A., and Foley, H.C (1995). Supra-equilibrium
ence and Technology, Volume 13 Inorganic Mem- conversion in palladium membrane reactors: Kinetic
branes: synthesis, Characterization and Applications; sensitivity and time dependence. Applied Catalysis A.:
General 129, 167–188
C

Copolyimide Precursors Excellent adhesive properties, both at room tem-


perature and elevated temperature
Tauqir A. Sherazi Nonflammability – will not support combustion
Department of Chemistry, COMSATS Institute
of Information Technology, Abbottabad,
Pakistan Applications of Polyimide Precursors

Owing to its excellent chemical and thermal sta-


Polyimide Precursors bility, polyimides have wide range of applica-
tions such as in electronics, aircraft, automobile,
Polyimides are a class of thermally stable poly- medical, machining, gas purification, aerospace,
mers that are often based on stiff aromatic back- and military applications.
bones derived from aromatic dianhydrides and For application in electronic and microelec-
aromatic diamines. Polyimides due to their tronics industry, fluorine may be introduced to
unusual properties are finding a wide range of polyimides which reduced the dielectric constant
applications and thus used as precursor along with retaining the other characteristics
(a precursor is a compound that participates in mentioned above (Hermciuc et al. 2000). Forma-
the chemical reaction that produces another com- tion of nanofoam polyimides is a novel approach
pound) to develop materials for various applica- for reducing the dielectric constant. Basically in
tions. The chemistry of polyimides is in itself a nanofoam formation, polyimide polymer
vast area with a large variety of monomers avail- replaces with air which reduces the dielectric
able and several methodologies available for constant (Hedrick and Charlier 1994). The mem-
synthesis. brane developed by polyimide containing func-
The general formula and chemical structure of tional or pendant groups in the backbone of the
polyimide is shown in Fig. 1. aromatic dianhydride and/or diamine exhibits
Few of the specialty properties of polyimides good as well as selective gas permeability.
include: Hyperbranched polyimide (HBPI) precursors
were also studied to develop high-performance
High thermal and thermo-oxidative stability up to carbon molecular sieve membranes for improved
400  C (750  F) gas separation applications. It was found that the
Excellent mechanical properties, both at room unique hyperbranched network structure found in
temperature and elevated temperatures HBPI possesses great potential to produce carbon
Film- and fiber-forming ability molecular sieve membranes with superior
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_153-2
2 Copolyimide Precursors

Copolyimide Precursors, development of polyimide oligomers for


Fig. 1 Chemical structure improved processability (Smith and Connell
of polyimide
2000; Simone and Scola 2000).

performance (Sim et al. 2013). It is also reported References


that the membrane produced from the pyrolysis
Hedrick JL, Charlier Y (1994) High temperature
of a hollow-fiber polyimide precursor under suit-
polyimide nanofoams. Polym Prepr 35:245–346
able conditions has good separation properties Hermciuc S, Hamciuc E, Sava I, Diaconu I, Bruma
when applied to mixed gas pairs, such as O2/N2, M (2000) New fluorinated poly(imide-ether-amide)s.
CO2/CH4, and H2/CH4 (Jones and Koros 1994). High Perform Polym 12:205–276
Jones CW, Koros WJ (1994) Carbon molecular sieve gas
Polyimide-based membranes have been exten-
separation membranes-I. Preparation and characteriza-
sively studied for removal of CO2 particularly tion based on polyimide precursors. Carbon
from natural gas and found few of them quite 32:1419–1425
efficient (Xiao et al. 2009). Soluble and optically Omote T, Koseki K, Yamaoka T (1989) Soluble and
optically transparent fluorine-containing photoreactive
transparent fluorine-containing photoreactive
polyimide precursors: Spectral sensitization by
polyimide precursors were developed. These pre- organic peroxide and organic dye combination.
cursors offer high-resolution patterns with aspect Polym Eng Sci 29(14):945–949
ratio of more than 2.0. In these polyimide pre- Sim YH, Wang H, Li FY, Chua ML, Chung T-S,
Toriida M, Tamai S (2013) High performance carbon
cursors, the polymers which have a benzophe-
molecular sieve membranes derived from
none segment in the polymer backbone are self- hyperbranched polyimide precursors for improved
sensitized and show interesting photochemical gas separation applications. Carbon 53:101–111
reactions (Omote et al. 1989). Simone C, Scola DA (2000) Novel fluorinated
polyimidess. Proc Fluoro Polym Am Chem Soc 15–18
Polyimide processability is one of the issues
Smith JG Jr, Connell JW (2000) Chemistry and properties
associated which cause hurdle to manufacture of imide oligomers fom phenylethynyl containing
polyimide parts, such as composites, at costs diamines. High Perform Polym 12:213–223
competitive to other metal parts. Improvement Xiao Y, Low BT, Hosseini SS, Chung TS, Paul DR
(2009) The strategies of molecular architecture and
in polyimide processability is essential which
modification of polyimide-based membranes for CO2
could be achieved by reduction in its melt viscos- removal from natural gas – a review. Prog Polym Sci
ity. Low-molecular-weight end-capped oligo- 34:561–580
mers are potential candidates for the
C

Cost-Effective Gas Separations viability of a given membrane for a separation


of interest. In addition, these two properties dic-
Pushpinder S. Puri tate the geometry of the membrane (tubular, hol-
PuriMem, LLC, Emmaus, PA, USA low fiber of flat sheet), design of the membrane
module, configuration of the membrane cascade
(single stage or multiple stages), and process flow
The separation of gases is an essential unit oper- schemes (parallel, series, recycle, sweep, etc.)
ation for a large number of chemical processes. (Agrawal and Xu 1996). They also determine
The membrane-based gas separation processes the operational mode of the membrane such as
are one of the several options available to the pressurized feed gas with or without intermediate
process engineers. Therefore, a membrane gas compression or membrane module operation
separation process has to compete with the more with vacuum on the permeate side while keeping
established gas separation processes such as the feed gas a little over the atmospheric pressure.
cryogenic distillation, absorption, and adsorp- All these factors contribute to the bottom line
tion. Although gas separation membranes can be economics of the gas separation process.
used for a wide range of applications, they have The life of the membrane and the replacement
generally found their applications only in a few cost of the membrane module are a major con-
niche markets. These applications are listed in tributor to the cost effectiveness of the membrane
Table 1. In these markets membranes may not gas separation. For commercial membrane gas
be the most cost-effective gas separation process separations, the membrane life varies from appli-
but offer other advantages which make a compel- cation to application. A major contributor to the
ling case for their use. These non-tangible bene- life of the membrane is its chemical compatibility
fits of the membrane gas separation processes are with the feed gases. A membrane material may be
listed in Table 2. chemically inert to the major gases in the feed
Two necessary but not sufficient properties of gas, but the trace impurities present in it may
the gas separation membranes are its selectivity damage the membrane over a period of time by
for a given pair of gases and the gas permeation causing compaction or other defects. In those
rate of the faster gas. The membrane selectivity is cases, the feed gas may be pretreated to remove
associated with the energy usage and/or product trace impurities before the gases are fed to the
loss (energy cost), and the gas permeation rate is a membrane separator. The type and extent of
measure of the membrane area needed (capital cleaning of the feed gases has a major bearing
cost) for a given separation. Thus, these two on the overall cost of gas separation by
factors have a major impact on the economic membranes.
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_154-3
2 Cost-Effective Gas Separations

Cost-Effective Gas Separations, Table 1 Commercial therefore, they are not best suited to produce
applications of gas separation membranes high purity nitrogen. However, when a mem-
Nitrogen production from air brane air separation process is combined with an
Air-drying adsorption process, membrane separation pro-
H2/CO adjustment in synthesis gas duces 95–99 % nitrogen from which final traces
H2 recovery in ammonia synthesis of oxygen is removed by adsorption process
H2 recovery in petrochemical processes (Choe et al. 1987). The second application of
Acid gas removal from natural gas hybrid process is for the removal of acid gases
Recovery and recycle of olefins in olefin polymerization
from the natural gas. Here, a hybrid process
process
consisting of acid gas selective membrane
followed by an amine scrubbing process offers a
more economical process for natural gas
Cost-Effective Gas Lower foot print and
Separations, upgrading (Baker and Lokhandwala 2008).
weight
Table 2 Benefits of
No moving parts (except
membrane gas separation
for compressors)
process
Remote operation References
Easy turnup/turndown
Portability Agrawal R, Xu J (1996) Gas-separation membrane cas-
cades utilizing limited numbers of compressors.
No open flames
AIChE J 42:2141
Baker RW, Lokhandwala K (2008) Natural gas processing
with membranes: an overview. Ind Eng Chem Res
47(7):2109–2121
Choe JC et al (1987) Process for separating components of
a gas stream, US Patent 4,701,187
Hybrid processes consisting of a membrane
separation process with a conventional gas sepa- Further Reading
ration process sometimes offer a more cost- Drioli E, Barbieri G (eds) (2011). Membrane engineering
effective solution for gas separation. Two exam- for the treatment of gases, volume 1: gas-separation
ples of these processes which are commercially problems with membranes. RSC Publishing, Cam-
bridge, UK
used are in production of high purity nitrogen and Paul DR, Yampol’skii YP (1994) Polymer gas separation
in the treatment of natural gas. Air separation membranes. CRC Press, Boca Raton, Fl, USA
membranes have selectivity limitations;
C

Crown Ethers radio-cesium and radio-strontium from radioac-


tive wastes which can significantly reduce the
P. K. Mohapatra load on the vitrified glass blocks (Dozol
Radiochemistry Division, Bhabha Atomic et al. 1995; Dozol and Casas 1994). Crown
Research Centre, Mumbai, Maharashtra, India ether-based supported liquid membranes have
shown large amounts of acid cotransport when
attempts have been made for the transport of
Pedersen (1967) synthesized the crown ethers Cs-137 and Sr-90 from nitric acid feeds. This
(see Fig. 1a) for the first time in 1967 which has affected the overall efficiency of the transport
formed stable complexes with alkali/alkaline process, and appropriate selection of the diluent
earth metal ions and displayed a unique selectiv- has helped in overcoming this issue (Raut
ity based on the size compatibility of the ligand et al. 2012). Though crown ethers have been
cavity size and the ionic size of these metal ions. employed for the transport of Cs(I) in
The crown ethers mimic the biological receptors laboratory-scale studies, calix crowns (where
such as valinomycin (see Fig. 1b) which selec- crown ether structure has been appended to a
tively transports K+ ion as compared to Na+ ion calix[4]arene) have been proposed as one of the
(by a factor of 105) across cell membranes. The most efficient carrier extractants for the effective
transport properties of the crown ethers depend transport of radio-cesium (Casnati et al. 1995).
on the size of the crown ring, number of donor Transport of organic/biological receptors like
atoms, nature of donor atoms, nature of lipo- cytochrome C (Paul et al. 2003) and amino
philic/ionizable side arms, etc. Crown ethers acids (Yamaguchi et al. 1988) has also been
have been overwhelmingly used for the transport facilitated by crown ethers.
of alkali metal/alkaline earth ions, though there Usually, the neutral macrocyclic ionophores
have been quite a large number of reports on the like crown ether, cryptand, calixarenes,
transport of Ag+, Hg2+ (with thia-crown ethers), cavitands, etc. require a large lipophilic counter
and Pb2+ which are proposed for heavy metal anion like picrate, tetraphenyl borate, etc. for the
removal from wastewaters (Lamb et al. 1980). effective transport of the cationic species from
There have also been several reports on the use the aqueous phase to the membrane phase. The
of crown ethers for the selective transport of ion pairs are subsequently transported across the
lanthanides and actinides though size selective membrane phase which usually contains a polar
factors are far less pronounced in such cases. diluent such as chloroform, long-chain alcohols,
Another major application of crown ethers for ethers, etc. for the stabilization of the charged
metal ion transport includes the recovery of metal-carrier (crown ether) complex. However,
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_162-4
2 Crown Ethers

O
H
O O N
H
O
OCH2COH
HN O
O O O O
NH
O O
O O O
O O
O O O O
O
HN O O
O O O
O NH
O
N O
H O

Crown Ethers, Fig. 1 Structural formulae of (a) a typical crown ether, (b) valinomycin, and (c) an ionizable lariat
crown ether

the large molar volume counter anions can make sheet supported liquid membranes: influence of the
the diffusion of the ion pair rather slow. extractant. Sep Sci Technol 30:435–448
Lamb JD, Izatt RM, Robertson PA, Christensen JJ
Appending an ionizable pendent arm to the (1980) Highly selective membrane transport of Pb2+
crown ether ring (the ligand is called an ionizable from aqueous metal ion mixtures using macrocyclic
lariat ether; see Fig. 1c) can eliminate the need for carriers. J Am Chem Soc 102:2452–2454
the counter anions making it a more efficient Paul D, Suzumura A, Sugimoto H, Teraoka J, Shinoda S,
Tsukube H (2003) Chemical activation of cytochrome
transport system (Strzelbicki et al. 1989). Other c proteins via crown ether complexation: cold-active
types of functionalization have been found to synzymes for enantiomer-selective sulfoxide oxida-
impart exotic properties to the receptors. For tion in methanol. J Am Chem Soc
example, crown ethers with suitable functional 2003(125):11478–11479
Pedersen CJ (1967) Cyclic polyethers and their complexes
groups based on redox-switched (Shinkai with metal salts. J Am Chem Soc 20:7017–7022
et al. 1985a), thermosensitive (Shinkai Raut DR, Mohapatra PK, Manchanda VK (2012) A highly
et al. 1985b), and photoresponsive (Shinkai efficient supported liquid membrane system for selec-
et al. 1981) properties have also been used for tive strontium separation leading to radioactive waste
remediation. J. Membr. Sci. 390–391: 76–83
the transport of receptors. Functionalized crown Shinkai S, Nakaji T, Ogawa T, Shigematsu K, Manabe
ether-type ligands with carboxylate groups have O (1981) Photoresponsive crown ethers.
been suggested for the recovery of U from sea- 2. Photocontrol of ion extraction and ion transport by
water which is yet another exotic application of a bis(crown ether) with a butterfly-like motion. J Am
Chem Soc 103:111–115
the crown ether-based membrane transport Shinkai S, Inuzuka K, Miyazaki O, Manabe O (1985a)
systems. Redox-switchable crown ethers. 3. Cyclic-acyclic
interconversion coupled with redox between dithiol
and disulfide and its application to membrane trans-
port. J Am Chem Soc 107:3950–3955
References Shinkai S, Nakamura S, Tachiki S, Manabe O, Kajiyama
T (1985b) Thermocontrol of ion permeation through
ternary composition membranes composed of poly-
Casnati A, Pochini A, Ungaro R, Ugozzoli F, Arnaud F,
mer/liquid crystal/amphiphilic crown ethers. J Am
Fanni S, Schwing MJ, Egberink RJM, De Jong F,
Chem Soc 107:3363–3365
Reinhoudt DN (1995) Synthesis, complexation and
Strzelbicki J, Charewicz WA, Liu Y, Bartsch RA
membrane transport studies of 1,3-alternate calix[4]
(1989) Solvent extraction and bulk liquid membrane
arene-crown-6 conformers: a new class of cesium
transport of Co(II) and Ni(II) ammine cations by
selective ionophores. J Am Chem Soc 117:2767–2777
proton-ionizable crown ethers. J Incl Phenom Mol
Dozol JF, Casas J (1994) Influence of the extractant on
Recognit Chem 7:349–361
strontium transport from reprocessing concentrate
Yamaguchi T, Nishimura K, Shinbo T, Sugiura M (1988)
solutions through flat-sheet supported liquid mem-
Amino acid transport through supported liquid mem-
branes. Sep Sci Technol 29:1999–2018
branes: mechanism and its application to enantiomeric
Dozol JF, Casas J, Sastre AM (1995) Transport of cesium
resolution. Bioelectrochem Bioenerg 20:109–123
from reprocessing concentrate solutions through flat-
C

Cryogels mega-porous three-dimensional networks formed


under freezing conditions. The pore size of the
Nilay Bereli, Handan Yavuz and Adil Denizli cryogels varies from 10 to 250 mm (Fig. 1), which
Department of Chemistry, Biochemistry can be changed by optimizing the freezing
Division, Hacettepe University, Ankara, Turkey regime and type and concentrations of polymer-
ization precursors. The unique properties of
cryogels like osmotic, chemical, and mechanical
Chromatography is the most powerful technol- stability, large pores, short diffusion path,
ogy in the downstream applications for the sepa- low-pressure drop (Fig. 2), and short residence
ration of proteins both in the analytical and large time for both binding and elution stages make
scale. Conventional packed bed columns have them attractive matrices for affinity chromatog-
been used for many applications; however, they raphy of large molecules such as proteins, plas-
have some important drawbacks such as the slow mids even whole cells, as well as small molecules
diffusional mass transfer and the large void vol- (Lozinsky et al. 2001; Stela and Valentina 2013;
ume between the beads (Gun’ko et al. 2013). In Bereli et al. 2008, 2010; Tamahkar et al. 2011;
order to resolve these problems, nonporous beads Derazshamshir et al. 2010). Therefore, cryogels
and perfusion chromatography packing have can be used in the various affinity chromatogra-
been designed and used as a carrier, but these phy applications such as protein A affinity chro-
adsorbents are not sufficient to resolve these lim- matography, histidine affinity chromatography,
itations in essence. New-generation stationary thiophilic affinity chromatography, metal-chelate
phases i.e., polymeric cryogels, are found to affinity chromatography, dye affinity chromatog-
have an increasing use in the separation science raphy, ion-exchange chromatography, DNA
due to their easy preparations, excellent flow affinity chromatography, cell affinity chromatog-
properties, and high performances compared raphy, molecular imprinting technique, etc.
with the conventional beads. Cryogels are

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_163-1
2 Cryogels

Cryogels, Fig. 1 SEM


images of the PHEMA
cryogel

coordinated molecularly imprinted supermacroporous


0.3 cryogels. J Chromatogr A 1190:18
Bereli N, Şener G, Altintaş EB, Yavuz H, Denizli
A (2010) Poly(glycidyl methacrylate) beads embed-
ded cryogels for pseudo-specific affinity depletion of
albumin and immunoglobulin G. Mater Sci Eng
Pressure (MPa)

0.2 30:323
Derazshamshir A, Baydemir G, Andaç M, Say R, Galaev
IY, Denizli A (2010) Molecularly imprinted PHEMA-
based cryogel for depletion of hemoglobin from
human blood. Macromol Chem Phys 211:657
0.1 Gun’ko VM, Savina IN, Mikhalovsky SV
(2013) Cryogels: morphological, structural and
adsorption characterization. Adv Colloid Interface
Sci 187–188:1
0.0 Lozinsky VI, Plieva FM, Galaev IY, Mattiasson B (2001)
0 100 200 300 400 The potential of polymeric cryogels in bioseparation.
Flow rate (cm/h) Bioseparation 10:163
Stela DE, Valentina DM (2013) Design, synthesis and
Cryogels, Fig. 2 Pressure drop at different flow rates interaction with Cu2+ ions of ice templated composite
hydrogels. Res J Chem Environ 17:4
Tamahkar E, Bereli N, Say R, Denizli A (2011) Molecu-
References larly imprinted supermacroporous cryogels for cyto-
chrome c recognition. J Sep Sci 34:3433
Bereli N, Andac M, Baydemir G, Say R, Galaev IY,
Denizli A (2008) Protein recognition via ion
D

Dehydration is separated out of a water vapor-containing fluid,


and no phase changes are involved. Vapor-phase
Wei Liu membrane separation is nearly an isothermal
Energy and Environmental Technology, process.
Pacific Northwest National Laboratory, The driving force for water molecules to move
Richland, WA, USA across the membrane is typically partial pressure
gradient of water vapor. For a given feed fluid,
partial pressure of water vapor in the permeate
Dehydration is a common terminology but often side can be lowered by pulling vacuum and/or
has different meanings in different fields. In introducing a sweep gas stream. Water transport
chemistry, dehydration is a chemical reaction across the membrane can also be driven by chem-
process about conversion of one molecule into ical potential gradient of water. For example, the
another one by removing H and O atoms as a forward osmosis process involves water transport
water molecule, such as conversion of ethanol from water-containing liquid of a lower solute
(C2H5OH) into ethylene (C2H4). In physiology concentration to liquid of a higher solute concen-
and medicine, dehydration means the excessive tration, and a membrane gas/liquid contactor for
loss of body water. Dehydration in food gas drying involves transport of water from water
processing involves removal of water from vari- vapor-containing gases into water-absorbing liq-
ous types of food for long-term preservation. uid. However, those membrane processes are
In the membrane field, dehydration generally viewed as different technologies from membrane
refers to removal of water molecules from a dehydration.
water-containing fluid or mixture, i.e., it is a There are a variety of applications for mem-
physical process. Two common membrane dehy- brane dehydration. Dehydration is necessary for
dration processes are illustrated in Fig. 1. In production of pure or anhydrous alcohols,
pervaporation, water molecules are removed because a water-alcohol mixture is often pro-
from water-containing liquid as water vapor and duced by fermentation or catalytic reactions
thus, a phase change of water occurs during the from feedstock of sugars, corn, cellulose, or syn-
process. Due to significant heat of vaporization, gas. Ethanol fuel production represents one major
the liquid feed temperature will be reduced with- application of dehydration technologies, and its
out thermal energy inputs. Continuous supply of worldwide production capacity reaches about
thermal energy is necessary to conduct 85 billion liters/year in 2012. Successful devel-
pervaporation under a constant temperature. In opment of cellulosic ethanol technologies is
the vapor-phase separation process, water vapor expected to lead more growth of ethanol fuels.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_165-1
2 Dehydration

a b T2 ≈ T1 Raffinate
T2 <T1 Liquid-phase
raffinate Water vapor-
Water- containing fluid
containing liquid
Membrane
T1
T1
Water vapor
Water vapor

Dehydration, Fig. 1 Common membrane dehydration processes. (a) Pervaporation. (b) Vapor-phase separation

Methanol is another commodity chemical with a described by the solute diffusion model. Most
large market. Water is miscible with a number of polymeric membrane materials fall into this cat-
solvents and chemicals, such as acetic acid, ace- egory, which include polyvinyl alcohol (PVA),
tone, and tetrahydrofuran. Dehydration of these chitosan, alginate, polysulfone (PSF),
solvents is involved in a range of industrial chem- polyimides, polyamides, polyaniline, and poly-
ical conversion processes. The presence of water electrolyte membranes such as cation-exchanged
in industrial gases is ubiquitous. Air dehumidifi- Nafion. Separation in a microporous membrane is
cation and natural gas dehydration are examples mostly achieved through molecular sieving based
of significant industrial gas drying processes. on molecular sizes and/or selective adsorption of
One salient feature for the membrane dehy- water at entrance of the membrane pore. Micro-
dration process is molecular separation functions porous zeolite, silica, and carbon are common
of the membrane. Removal of free water from membrane materials. Water molecule is often
slurry, i.e., separation of water from particulates, the smallest one in a mixture, and selective sep-
is typically referred as dewatering processes. The aration can be realized by making the membrane
membrane allows permeation of water molecules pore size small enough. However, the small pore
while blocking other molecules. Because of the size reduces molecule diffusion rates and may
molecular separation function, the membrane have a negative impact on flux. Molecular sieving
dehydration provides significant advantages based on selective water adsorption enables
over conventional evaporation and gas drying achievement of both high flux and selectivity
technologies. The vapor-phase membrane sepa- (Zhang and Liu 2011). Some of zeolite frame-
ration is a steady-state process operating under works, such as NaA, ZSM-5, and X-type and
constant temperature and pressure, as compared Y-type zeolite, have the pore size larger than
to periodic switches between adsorption that of water molecule but can be very selective
(or absorption) and regeneration required for the toward water adsorption over other molecules.
solid (or liquid) desiccating process. For separa- Permeation of the other molecules is blocked
tion of a water-miscible liquid, the membrane due to adsorption of water molecules at the
dehydration is not limited by thermodynamic entrance of the zeolite pore, although the pore
gas/liquid equilibrium such as co-boiling that can be permeable to the other molecules in the
often occurs in alcohol-water distillation pro- absence of moisture.
cesses. The membrane dehydration is considered The membrane dehydration performances are
as an energy-efficient and compact process. characterized by flux (Jw), permeance (Pw), and
A number of membrane materials have been separation factor (Sw/i), which can be calculated
studied, and some of them are commercially from experimental measurements as follows:
developed for the dehydration application. They
can be classified into two groups (Fig. 2): dense Dnw
Jw ¼
and microporous. The dense membrane provides Am  Dt
selective absorption of water over other mole-
cules. The separation mechanism can be
Dehydration 3

Dehydration,
Fig. 2 Separation
mechanisms of dehydration
membrane. (a) Solute
diffusion in dense
membrane. (b) Molecular
sieving in microporous
membrane

Jw for both pervaporation at low temperatures and


Pw ¼
p w, F  p w, P vapor-phase separation at high temperatures
(above 100  C). It should be noted that flux is a
ðyw =yi ÞP strong function of testing conditions. For a given
aw=i ¼ membrane, water flux tends to increase with
ðxw =xi ÞF
water content in the feed and with the separation
where Dnw is the amount of water collected in the temperature. Permeance should be a better
permeate side of a membrane during a sampling parameter to characterize a membrane’s through-
period of time Dt, Am is the membrane surface put. However, this parameter was seldom
area exposed to the feed, pw,F is partial pressure reported in the literature. The permeance is esti-
of water in feed side, pw,P is partial pressure of mated to vary over a wide range from 1.0E-5 to
water in permeate side, yw and yi are the respec- 1.0E-9 mol/m2/s/Pa among different membranes.
tive molar fraction of water and specie i in the Selection of a suitable membrane for a given
permeate side, and xw and xi are the respective application depends on specific properties of the
molar fraction of water and specie i in the water-containing fluid. The material has to be
feed side. chemically and physically stable under the sepa-
The membrane materials and separation per- ration conditions that the membrane structure can
formances studied for the dehydration applica- be maintained intact for a long time. For example,
tions are well summarized in recent reviewing NaA is a commonly studied zeolite membrane for
articles (Chapman et al. 2008; Wee et al. 2008; dehydration but it is not stable in acidic solutions.
Bolto et al. 2012). The flux and separation factor For dehydration of acetic acids, the more stable
reported for polymeric membranes are ranged ZSM-5 and T-type zeolite materials are
from 0.01 to 1.0 kg/m2/h and from 10 to 1000, suggested. Pure zeolite membranes were consid-
respectively, over a range of operation tempera- ered difficult to prepare. To overcome the short-
ture from 25  C to 80  C. The microporous silica comings with pure polymeric and ceramic
membrane has a higher flux and separation factor membranes, researchers proposed mixed matrix
at comparable separation temperatures. The zeo- membranes (MMM) comprising a polymeric
lite membrane shows the highest flux and sepa- base into which an inorganic material is dispersed
ration factor. The flux and separation factor and locked. The rationale is that some drawback
reported for separation of 10 wt.% water in etha- associated with the polymeric material can be
nol with zeolite membranes (Zhang and Liu mitigated by incorporation of inorganic particles
2011) can be as high as 10 kg/m2/h and 10,000, of durable structures, and MMM products may be
respectively. The zeolite membrane can be used produced with the manufacturing processes
4 Dehydration

similar to polymeric membranes. There could be References


a variety of combinations from two groups of
materials. Researchers have been actively explor- Bolto B, Hoang M, Xie Z (2012) A review of water
recovery by vapour permeation through membranes.
ing unique performance attributes of the mixed
Water Res 46:259–266
matrix membranes. Chapman PD, Oliveira T, Livingston AG, Li K (2008)
Membrane dehydration has found some indus- Membranes for the dehydration of solvents by
trial applications at relatively small scales so far. pervaporation. J Membr Sci 318:5–37
Wee S, Tye C, Bhatia S (2008) Membrane separation
It is expected that widespread applications may
process – pervaporation through zeolite membrane.
become possible by lowering the membrane cost Sep Purif Technol 63:500–516
and enhancing productivity through continuing Zhang J, Liu W (2011) Thin porous metal sheet-supported
innovations. NA zeolite membrane for water/ethanol separation.
J Membr Sci 371:197–210
D

Dehydrogenation Reactions the hydrogen drain-off, a severe coking of the


catalyst and the membrane is observed which
Juergen Caro causes the conversion and yield to be after
Institut of Physical Chemistry and 30 min–2 h below those of a packed bed reactor.
Electrochemistry, Leibniz University Hannover, The development of coke-resistant catalysts and
Hannover, Germany membranes could not compensate this negative
influence. Therefore, the scientific interest in
dehydrogenation reaction dropped dramatically
Dehydrogenations of aliphatic or cyclic hydro- within the last decade.
carbons are under technical condition thermody- However, there is a new concept to support
namically controlled, i.e., the reaction takes place dehydrogenation reactions by a selective in situ
near at the equilibrium alkane D olefin + H2. combustion of the hydrogen using oxygen-
There are hundreds of papers describing an transporting membranes according to alkane +
increase of the alkane conversion and an increase oxygen ! olefin + water (steam) (Czuprat
of the olefin yield, if hydrogen is removed et al. 2009, 2010). The problem to be solved
through a hydrogen-selective membrane from consists in the selective combustion of hydrogen
the reactors. Numerous hydrogen-selective mem- in the presence of the alkane and olefin mole-
branes have been evaluated in dehydrogenation cules. However, because of the higher reactivity
reactions, most often Pd-based membranes as of hydrogen in comparison with the hydrocar-
compact foils or supported thin layer, pure Pd or bons, this problem could be used, by using two
as alloy with Ag or Cu, zeolite-based membranes, catalysts: one catalyst for the dehydrogenation
but also metal oxide membranes prepared via the and the other one for the selective hydrogen
sol-gel route or carbon membranes prepared by combustion.
pyrolysis. For details, see (Dittmeyer and Caro On the one-hand side, hydrogen is lost by
2008; Caro 2010). Interestingly, besides alkane combustion; on the other hand, in addition, in
conversion and olefin yield, also the olefin selec- the boosting of alkane conversion and olefin
tivity increased in comparison with classical yield, there are three advantages:
fixed or fluidized bed reactors since the removal
of hydrogen suppresses hydrogenolysis. 1. Hydrogen combustion brings heat for the
However, for all membrane-supported dehy- endothermic dehydrogenation.
drogenation reactions with hydrogen removal, it 2. Steam suppresses coking of catalyst and
was found that after an initial improvement of membrane.
alkane conversion and olefin yield, because of
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_166-3
2 Dehydrogenation Reactions

Dehydrogenation ethane
Reactions,
Fig. 1 Principle of a 2-step
oxidative ethane C2H4, H2O
C2H6 ← C2H4 + H2
→ non-consumed C2H6
dehydrogenation in an
oxygen-transporting perowskite membrane
membrane reactor with a
perovkite membrane O2-depleted O2
air

air

100
literature
this work
80 air N2
propene selectivity / %

60

O2
40

C3 H8 C3 H6 + H2 C3 H6 + H2O
20

0
0 20 40 60 80 100
propane conversion / %

Dehydrogenation Reactions, Fig. 2 2-step oxidative propane dehydrogenation as described in Figure 1 for ethane

3. Steam dilutes the reactants which is favorable References


for thermodynamic reasons (shift of the equi-
librium) (Fig. 1). Caro J (2010) Comprehensive membrane science and
engineering. In: Drioli E, Giorno L (eds) Comprehen-
sive membrane science and engineering. Elsevier,
Principle of the oxidative ethane dehydroge- Oxford, pp 1–108
nation in a membrane reactor with selective in Czuprat O, Werth S, Schirrmeister S, Schiestel T, Caro
situ combustion of hydrogen using an oxygen- J (2009) ChemCatChem 1:401–405
Czuprat O, Werth S, Caro J, Schiestel T (2010) AIChE
transporting perovskite hollow fiber membrane J 56:2390–2396
(Czuprat et al. 2009) (Fig. 2). Dittmeyer R, Caro J (2008) Catalytic membrane reactors.
Propene selectivity as a function of the pro- In: Ertl G, Knözinger H, Sch€uth F, Weitkamp J (eds)
pane conversion in the membrane reactor with Handbook of heterogeneous catalysis. Wiley-VCH,
Weinheim, pp 2198–2248
oxygen-transporting hollow fiber perovskite
membrane (filled spheres) in comparison with
the best literature data for the oxidative dehydro-
genation of propane (empty spheres) (Czuprat
et al. 2010).
D

Diafiltration time, while continuous diafiltration is essentially


a static (steady-state) process in which the feed
Zoltán Kovács stream is of constant composition.
Department of Food Engineering, Institue of The benefits and disadvantages offered by the
Bioengineering and Process Engineering, Szent two processing modes in industrial-scale ultrafil-
Istvan University, Budapest, Hungary tration (UF) systems have been summarized by
Lipnizki et al. (2002) as shown in Table 1.
Diafiltration has found a vast number of indus-
Diafiltration (also called membrane filtration trial applications in the chemical, pharmaceuti-
in dilution mode) is an operation mode of a cal, environmental, biotech, and food and
pressure-driven membrane filtration process in beverage sectors. The requirement for an effec-
which a diluant (pure solvent) is added into the tive separation is the utilization of a membrane
process liqueur in order to facilitate the separa- that has a high rejection for macrosolute but
tion of macrosolutes from microsolutes. allows the passage of microsolute. The mass
Diafiltration may be performed either in batch transport, unlike in dialysis, is driven by pressure
(discontinuous) or continuous processing mode differences across the membrane. Depending on
as schematically shown in Fig. 1. In both the particular application, either the retentate or
processing modes, diluant is added to and perme- the permeate is the valuable phase of economic
ate is withdrawn from the system. The fundamen- importance (or both), and the applied membrane
tal difference between the two configurations is can be a microfiltration (MF), ultrafiltration (UF),
that in batch operation, the retentate stream is nanofiltration (NF), or reverse osmosis
recycled into the feed tank where it is mixed (RO) membrane. Some typical applications
with the content of the reservoir and with fresh include:
diluant. The concentration of membrane-
permeable microsolutes in the feed tank • MF: enzyme recovery from fermentation
decreases over time, and the final product is broths; cell harvest and debris removal; sepa-
obtained directly in the feed reservoir when oper- ration of casein from serum milk proteins
ation is terminated. In contrast, continuous • UF: protein purification and buffer exchange;
processing is performed in a flow-through man- ethanol removal from human serum albumin
ner with both permeate and retentate being with- obtained from blood plasma; fruit juice
drawn. Thus, batch diafiltration is a dynamic clarification; milk fractionation; Kraft black
process in which the composition of fluid stream liquor treatment; recovery of small molecules
fed into the membrane module is a function of
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_171-5
2 Diafiltration

a
Diluant

Retentate
b
Diluant Retentate

Feed
Permeate Feed Permeate

Diafiltration, Fig. 1 Schematic flow diagram. (a) Batch diafiltration. (b) Continuous diafiltration

Diafiltration, Table 1 Comparison of batch and continuous diafiltration (Adopted from Lipnizki et al. 2002)
Batch Continuous
UF plant investment Low High
Batch tank investment High Low
Control investment Low High
Space requirement UF Low High
Space requirement tank High Low
Feed volume flexibility High Low
Antibiotic/protein concentration in permeate Variable Constant
Residence time High Low
Temperature flexibility Low High
Module efficiency Low High
Energy consumption High Low

(e.g., amino acids, antibiotics, organic acids, that an operation mode of a filtration process is
etc.) from fermentation broth considered.
• NF: desalination of dyes and optical bright- Membrane filtration plants are rarely designed
eners; partial demineralization of whey; pro- exclusively for microsolute removal. Most appli-
duction of desalted and concentrated cations require a simultaneous microsolute
antibiotics; desalination of gelatin for removal (i.e., macrosolute purification) and
improved color and whipping properties macrosolute concentration (i.e., feed volume
• RO: solvent replacement in herb extracts; beer reduction). In many cases, the term diafiltration
dealcoholization stands for a process that is designed to achieve
these dual objectives. In continuous processing,
Diafiltration is also called membrane filtration the different modes of operation (i.e., concentra-
in dilution mode in accordance with the terminol- tion and dilution modes) are assigned to different
ogy recommendation of the former European stages which are connected in series. In batch
Society of Membrane Science and Technology processing, the targeted twin aims of concentra-
(now known as the European Membrane Society) tion and fractionation are obtained either in con-
(Gekas 1988). Although the latter term is less secutive operational steps (e.g., in traditional
frequently used in the literature, it better reveals diafiltration, intermittent feed diafiltration,
sequential dilution diafiltration) or applying
Diafiltration 3

specific diluant utilization strategies (e.g., Jönsson AS, Trägårdh G (1990) Ultrafiltration applica-
variable-volume diafiltration, dynamic-volume tions. Desalination 77:135–179. doi:10.1016/0011-
9164(90)85024-5
diafiltration). Overall, these characteristics of Lipnizki F, Boelsmand J, Madsen RF (2002) Concepts of
diafiltration put it in a favorable position in com- industrial-scale diafiltration systems. Desalination
parison with other separation techniques and 144:179–184
even with a sequence of competitive unit opera-
tions (Jönsson and Trägårdh 1990). Further Reading
Beaton NC, Klinkowski PR (1983) Industrial ultrafiltra-
tion design and application of diafiltration processes.
J Sep Process Technol 4(2):1–10
References Dutré B, Trägárdh G (1994) Macrosolute-microsolute sep-
aration by ultrafiltration: a review of diafiltration pro-
Gekas V (1988) Terminology for pressure-driven membrane cesses and applications. Desalination 95:227–267
operations. Desalination 68(1):77–92. doi:10.1016/ Madsen RF (2001) Design of sanitary and sterile UF- and
0011-9164(88)80045-6. http://www.sciencedirect.com/ diafiltration plants. Sep Purif Technol 22–23:79–87
science/article/pii/0011916488800456
D

Dielectric Permittivity where DP is the pressure difference across the


membrane, h is the solution viscosity, z is the
Andrew Zydney zeta potential, and Lo is the solution conductivity
Department of Chemical Engineering, The (Burns and Zydney 2000).
Pennsylvania State University, University Park, The distance over which the electrical potential
PA, USA varies in an electrolyte solution is described by the
Debye length (lD), which provides a measure of
the thickness of the electrical double layer (Hunter
The dielectric permittivity («) provides a measure 2001):
of the ability of a material to be polarized in the
presence of an applied electric field (Cosgrove  1=2
F2 X 2
2010; Hunter 2001). The ratio of the dielectric lD ¼ Z i Ci
eRT
permittivity of a material to that of a vacuum
(«o = 8.85  1012 F/m) is defined as the where F is Faraday’s constant, R is the ideal gas
dielectric constant (k). Water has a dielectric con- constant, T is the absolute temperature, and zi and
stant of 80.1 at 20  C; this large value reflects the Ci are the valence and concentration, respectively,
highly polar nature of water. of each ion in solution.
The dielectric permittivity appears in a number
of important equations describing the surface
charge and electrostatic interactions in membrane
systems. For example, the membrane zeta poten- References
tial (a measure of the membrane surface charge)
Burns DB, Zydney AL (2000) Buffer effects on the zeta
can be evaluated from the measured streaming
potential of ultrafiltration membranes. J Membr Sci
potential (Ez) using the Helmholtz-Smoluchowski 172:39–48
equation: Cosgrove T (2010) Colloid science: principles, methods,
and applications. Wiley, Chichester
  Hunter RJ (2001) Foundations of colloid science. Oxford
Ez ez
¼ University Press, New York
DP Lo

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_172-3
D

Diffusion Dialysis exchange membranes are permeable for H+, Cl


and H+ permeate the membranes, while the other
Heiner Strathmann cations (Fe2+) are retained (Fig. 1).
Institute for Chemical Technology, Stuttgart The mass transport in diffusion dialysis is
University, Stuttgart, Germany determined by the transport of ions and can be
determined by the respective mass balance equa-
tions described in the literature. A typical appli-
Diffusion dialysis with ion-exchange membranes cation of diffusion dialysis is the recovery of acids
is mainly used today to recover acids or bases from spent pickling solutions used in the metal
from a mixture with salts. The process is based industry. A typical diffusion dialysis plant is
on the fact that ion-exchange membranes gener- shown in the process flow diagram of Fig. 2.
ally show a high permeability for counterions A stack with 100–200 cell pairs is operated with
while being more or less impermeable for countercurrent flow of the feed and the stripping
co-ions. Exceptions are protons and hydroxide solutions, which allows high acid recovery rates.
ions which can easily permeate both cation- and The flow diagram shows a feed solution
anion-exchange membranes. The transport mech- containing an acid and a salt which often is the
anism in diffusion dialysis is more complex than effluent of metal surface treatment procedure.
in conventional dialysis due to the electrostatic This solution is fed by a pump from a reservoir
interaction between positive and negative charges into a dialyser stack which contains only anion-
and the electroneutrality requirement (Kobuchi exchange membranes. A stripping solution, which
et al. 1987). The process and equipment design generally is water, is pumped in countercurrent
is very similar to that used in conventional dialy- flow into the stack. During the pathway through
sis. In diffusion dialysis, the driving forces for the the stack, the acid diffuses from the feed solution
transport of ions through the ion-exchange mem- through the anion-exchange membrane into the
brane are gradients in their chemical potentials stripping solution and leaves the system as salt-
only. There is no external electrical potential free product. The salt is retained and leaves the
applied. The principle of the process is illustrated stack as waste. The main application of diffusion
in 1 showing part of a diffusion dialysis stack for dialysis is in the treatment of spent metal surface
the recovery of HCl from a salt mixture. It is pickling solutions (Strathmann 2010; Oh
composed of anion-exchange membranes et al. 2000).
forming cells in which in alternating series a
feed solution of an HCl/FeCl2 mixture and a strip-
ping solution of water is introduced. Since anion-
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_173-1
2 Diffusion Dialysis

Diffusion Dialysis, Repeating cell unit


Fig. 1 Schematic drawing Salt + Acid Acid
Acid
illustrating the principle of
diffusion dialysis utilizing
+ + + +
anion-exchange membranes
+ HCl + FeCl + HCl + HCl +
to recover an acid from a 2
mixture with salts + + + +
+ + + +
H+ + H+ + H+ + H+ + H+
− + − + − + − + −
Cl Cl Cl Cl Cl
+ + + +
+ + + +
+ + Fe ++ + +

Water Salt + Acid Water

Diffusion Dialysis, Dialyser


Fig. 2 Flow diagram of the
diffusion dialysis process
Waste
solution

Flow
meter

Recovered
acid

Receiving Feed
solution solution

References Oh SJ, Moon SH, Davis T (2000) Effects of metal ions on


diffusion dialysis of inorganic acids. J Membr Sci
Kobuchi Y, Motomura H, Noma Y, Hanada F (1987) 169:95–105
Application of ion-exchange membranes to recover Strathmann H (2010) Electrodialysis, a mature technology
acids by diffusion dialysis. J Membr Sci 27:173–179 with a multitude of new applications. Desalination
264:268–288
D

Direct Membrane Emulsification factor of 2–10 is found between pore size and
droplets size. Additional parameters have to be
Emma Piacentini1, Alessandra Imbrogno1 and considered to tune the production of an emulsion
Richard G. Holdich2 by DME:
1
Institute on Membrane Technology
(ITM-CNR), University of Calabria, Rende (CS), • Shear stress. Uniform and small droplets are
Italy obtained when the shear stress increases as a
2
Department of Chemical Engineering, consequence of their faster detachment at the
Loughborough University, Loughborough, membrane pore surface. In general, the mean
Leicestershire, UK droplet size decreases exponentially until it
reaches a size where it becomes, more or
less, independent of the applied shear. The
In the early 1990s, Nakashima and Shimizu shear stress can be produced: (i) by flowing
(1991) introduced membrane technology for the continuous phase tangentially to the mem-
emulsion preparation by the direct emulsification brane surface (cross-flow ME), (ii) by pulsat-
method (DME). In DME, the dispersed phase is ing the continuous phase in the lumen side of
directly fed through the membrane pores and the membrane (pulsed ME or pulsed back-
emulsion droplet formation takes place on the and-forward ME), (iii) by rotating or vibrating
other side of the membrane, which is in contact the membrane, and (iv) by inducing azimuthal
with the continuous phase (Fig. 1). Here, droplets oscillation of a tubular membrane.
can detach after reaching a critical dimension • Transmembrane pressure. The transmem-
either for spontaneous deformation (Static Mem- brane pressure needs to be higher than a crit-
brane Emulsification,) or as a consequence of the ical pressure (capillary pressure) in order to
shear stress generated by moving the membrane initiate dispersed phase intrusion in the pores.
or the continuous phase (Dynamic Membrane The dispersed phase flux increases with an
Emulsification. increase of the transmembrane pressure as
Usually, in the DME method, the membrane is more pores are gradually activated for droplet
wetted by the continuous phase, and hydrophilic production and the velocity increases in the
and hydrophobic membranes are used in the prep- pores. Larger droplets are produced at higher
aration of oil-in-water (O/W) and water-in-oil dispersed phase flux.
(W/O) emulsions, respectively. The mean emul- • Emulsifier. Droplet size decreases with lower
sion droplet size is controlled by the appropriate interfacial tension and, according to the time
selection of the pore size of the membrane, and a needed by the emulsifier, is dissolved in the
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_182-1
2 Direct Membrane Emulsification

Dispersed Phase the amount of the dispersed phase emulsified is


increased is the recirculation of the continuous
phase (including emulsion drops), giving rise to
Membrane poor control over the droplet size distribution.
This is due to the interactions of the newly
Continuous Phase forming droplets with droplets in the emulsion,
as well as droplet breakup within the circuit. To
Direct Membrane Emulsification, Fig. 1 Direct mem- overcome this problem, advanced methods for
brane emulsification method dynamic membrane emulsification like rotating,
vibrating, azimuthally oscillating membrane
dispersed phase to cover the forming droplet emulsification, and pulsed flow have received
surface area. Smaller droplets are produced much attention.
because of a faster decrease of retaining forces The DME method is suitable for the prepara-
and a reduction of coalescence between the tion of simple and multiple emulsions as well as
forming droplets at adjacent pores. polymeric particles. In the latter case, polymeri-
zation, gelation, or coacervation processes of the
One of the main limitations of DME is the low formed droplets are carried out subsequently to
dispersed phase flux through conventional droplet generation.
matrix-type membranes (like SPG or ceramic
membranes) which have high thickness and tor-
tuous pore channels giving relatively high flow
resistance. As an alternative, higher dispersed References
phase flux at low transmembrane pressure can
Nakashima T, Shimizu M, Kukizaki M (1991) Membrane
be achieved using microsieve-type membranes emulsification by microporous glass, Key Engineering
due to their low thickness and well-defined recti- Materials, 61/62: 513–516
linear pores. Another problem encountered when
D

Direct Methanol Fuel Cell (DMFC) (Ren et al. 1996), thereby reducing significantly
the fuel utilization efficiency of the device.
Antonino Salvatore Arico A scheme of the overall reaction process occur-
CNR-ITAE Institute, Messina, Italy ring in a DMFC equipped with a proton-
conducting electrolyte is outlined below:

The core of a direct methanol fuel cell is a polymer CH3 OH þ H2 O ! CO2 þ 6Hþ
electrolyte ion-exchange membrane. The elec- þ 6e ðanodeÞ (1)
trodes (anode and cathode) are in intimate contact
with the membrane faces. A scanning electron 3=2O2 þ 6 Hþ þ 6e ! 3H2 O ðcathodeÞ (2)
micrograph of a DMFC MEA is shown in Fig. 1
(Aricò et al. 2001). The electrodes usually consist CH3 OH þ 3=2 O2 ! CO2
of three layers: catalytic layer, diffusion layer, and þ 2H2 OðoverallÞ (3)
backing layer. The catalytic layer is composed of a
mixture of catalyst and ionomer, and it is charac- In the presence of an alkaline electrolyte, the
terized by a mixed electronic-ionic conductivity. process is outlined as follows:
The catalysts are often based on carbon-supported
or carbon-unsupported PtRu and Pt materials at CH3 OH þ 6 OH ! CO2 þ 5 H2 O
the anode and cathode, respectively. The mem- þ 6e ðanodeÞ (4)
brane as well as the ionomer consists, in most
cases, of a perfluorosulfonic acid polymer. The 3=2O2 þ 3H2 O þ 6e ! 6OH ðcathodeÞ (5)
package formed by electrodes and membrane is
called “membrane and electrode assembly” CH3 OH þ 3=2O2 ! CO2
(MEA). The overall thickness of this package is þ 2H2 OðoverallÞ (3’)
generally smaller than 1 mm. Each MEA forms a
cell. Several cells are usually connected in series The thermodynamic efficiency of the process is
to form a fuel cell stack that is integrated in a given by the ratio between the Gibbs free energy,
system which contains the auxiliaries allowing i.e., the maximum value of electrical work (DG )
stack operation and delivering of the electrical that can be obtained, and the total available energy
power to the external load. for the process, i.e., the enthalpy (DH ). Under
Typical perfluorosulfonic acid membranes standard conditions:
used in the present DMFCs, such as Nafion
(DuPont), are permeable to methanol transport
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_183-2
2 Direct Methanol Fuel Cell (DMFC)

Direct Methanol Fuel Cell


(DMFC), Fig. 1 SEM
micrograph of a DMFC
membrane and electrode
assembly equipped with
Nafion 112 membrane

Direct Methanol Fuel Cell 1


(DMFC), Fig. 2 Single-cell T = 60°C
and in situ half-cell Cell
electrode polarizations for a 0.8
Anode
DMFC operating at 60  C,
ambient pressure, with 1 M Cathode
Potential / V

methanol at the anode and 0.6


air feed at the cathode
0.4

0.2

0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Current density / A cm–2

rev ¼ DG =DH ; reversible energy efficiency potential for methanol oxidation is 1.18 V (Aricò
(6) et al. 2001). It does not vary significantly in the
operating range 20 –130  C and 1–3 bar abs.
with pressure.
Usually, the open-circuit voltage of a polymer
DG ¼ DH  ðT  DS Þ (7) electrolyte direct methanol fuel cell is signifi-
cantly lower than the thermodynamic or reversible
and potential for the overall process (Fig. 2). This is
mainly due to methanol crossover that causes a
DG ¼ nF  DErev (8) mixed potential at the cathode and to the irrevers-
ible adsorption of intermediate species at elec-
DErev is the electromotive force. At 25  C and trode potentials close to the reversible potential.
1 atm and with pure oxygen feed, the reversible Direct methanol fuel cells find application in
Direct Methanol Fuel Cell (DMFC) 3

portable power sources, assisted power units Dillon R, Srinivasan S, Aricò AS, Antonucci V (2004)
(APU), and electrotraction (Dillon et al. 2004). International activities in DMFC R&D: Status of tech-
nologies and potential applications. J Power Sources
127:112
Ren X, Wilson MS, Gottesfeld S (1996) High performance
References direct methanol polymer electrolyte fuel cells. J
Electrochem Soc 143:L12
Arico AS, Srinivasan S, Antonucci V (2001) DMFCs:
From fundamental aspects to technology development.
Fuel Cells 1:133
D

Direct Contact Membrane disadvantages of DCMD) and summarized


Distillation (DCMD) briefly as follows: theoretically 100 % rejection
of nonvolatile solutes, lower operating tempera-
Francesca Macedonio ture with respect to thermal evaporation pro-
Institute on Membrane Technology, National cesses, and reduced membrane fouling problem
Research Council of Italy, ITM-CNR, Rende with respect to pressure-driven membrane pro-
(CS), Italy cesses, weakly influenced by feed concentration.
Therefore, this thermal technique is relatively
free from flux reduction by concentrating feed,
Direct contact membrane distillation (DCMD) is which is inevitable in the reverse osmosis (RO)-
one of the four main possible membrane distilla- based process. Consequently, the DCMD process
tion (MD) configurations. In DCMD process, an is an appropriate alternative for achieving high
aqueous solution colder than the feed aqueous water recovery from brackish/seawater feeds,
solution is maintained in direct contact with the managing the concentrate from desalination pro-
permeate side of the membrane. Both the feed cesses including RO and recovering water from
and permeate aqueous solutions are circulated industrial brines.
tangentially to the membrane surfaces (Fig. 1). Heat and mass transfer phenomena occurring
In this MD mode, the transmembrane tempera- in DCMD process are discussed in various recent
ture difference induces the required water vapor publications (Lawson and Lloyd 1997; Drioli
pressure difference between both membrane et al. 2015; Schofield and Fane 1987; Martınez-
sides. Consequently, water molecules evaporate Diez and Vázquez-González 2000; Gryta
at the hot liquid/vapor interface, diffuse in vapor et al. 1997; Ali et al. 2013 and see “▶ Membrane
phase through the pores, and are condensed at the Distillation”). The flux N can be represented by
pore-distillate interface on the other side of the the following simple correlation:
membrane at a lower temperature (Fig. 2).

Among the possible MD configurations, N ¼ C Pfm  Ppm
DCMD is best suited for applications such as
desalination or the concentration of aqueous solu- where C is the membrane characteristic parame-
tions (orange juice), in which water is the major ter and can be calculated by using various
permeating component. Advantages and draw- models, depending upon the membrane features
backs of DCMD are similar to those of other and operating temperature applied.
MD configurations (see Membrane Distillation DP ¼ Pfm  Ppm represents the vapor pressure
for a detailed description of benefits and
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_185-1
2 Direct Contact Membrane Distillation (DCMD)

Direct Contact
Membrane Distillation
(DCMD), Fig. 1 Typical
DCMD schema

Direct Contact
Membrane Distillation Tf
(DCMD), Fig. 2 DCMD vapour
m
process Tf

Tpm
vapour
Tp

FEED vapour DISTILLATE


or or
RETENTATE PERMEATE

difference across the membrane (function of tem- Km 


Q ¼ Qc þ Qv ¼ T fm  T pm þ Jl (1)
peratures and compositions at the membrane sur- d
face at feed f and permeate p side, respectively).
Mass transfer in direct contact membrane distil- at steady state
lation can be separated into three steps (e.g., mass  
transfer in feed boundary layer, mass transfer Qf ¼ Qp ) hf T f  T fm ¼ hp T pm  T p (2)
across the membrane, and mass transfer in per-
meate boundary layer, as in membrane distilla- where Qf and Qp represent the heat transferred at
tion). The mass transfer in permeate boundary bulk feed and permeate side, respectively. More-
layer is not taken into account since the mole over, each h and each T represent the
fraction of the transporting species in the perme- corresponding heat transfer coefficients and tem-
ate stream is approximately equal to one. For peratures shown in Fig. 2.
what concerns the mass transfer in boundary The real challenge is to calculate the temper-
layers, it is general to neglect surface diffusion atures at membrane surfaces (Tfm and Tpm). To
and viscous flow and to employ a Knudsen- realize this, various approaches have been used
molecular diffusion transition model (Lawson (Schofield and Fane 1987; Martınez-Diez and
and Lloyd 1997; Srisurichan et al. 2006). Vázquez-González 2000; Gryta et al. 1997).
For what concerns heat transfer, the net heat Schofield (Schofield and Fane 1987) suggests
transported through conduction Qc and due to the following approach valid when transmem-
evaporation Qv in DCMD can be calculated by brane surface temperature differences are not
using the following relationships (Drioli greater than 10  C. In this case the pure water
et al. 2015): flux can be represented by
Direct Contact Membrane Distillation (DCMD) 3

dP  Equation 1 was originally developed for


N¼C jT m T fm  T pm (3)
dT Tfm  Tpm  10o C and for pure water as feed
and permeate. A more general approach for the
where dPdT jT m can be expressed according to determination of up- and downstream heat trans-
Clausius-Clapeyron equation: fer coefficients is based on the use of various
empirical correlations. Recently some ambitious
dP MlP attempts have been observed in measuring the
jT ¼ jT (4)
dT m RT 2 m membrane surface temperature directly by using
different techniques. For example, Ali
where M is the molar mass of water molecules. et al. (2013) have used a cell equipped with
Assuming the same temperature polarization on 16 temperature sensors to measure the tempera-
up- and downstream, ture profiles on feed and permeate side in DCM-
D. The effect of different parameters on thermal
Tf þ Tp
Tm ¼ (5) polarization has been investigated by directly
2 monitoring the bulk and interfacial temperatures.
The authors have concluded that heat transfer
Thus Eq. 1 can be written in the following form:
coefficient can be predicted by using the relation-
  ship predicted by (Gryta et al. 1997).
Km dP 
Q¼ þ C jT m l T f  T fm (6)
d dT
 References
Q ¼ H T fm  T pm : (7)
Ali A, Macedonio F, Drioli E, Aljlil S, Alharbi O a
Combining Eqs. 2, 6, and 7 (2013) Experimental and theoretical evaluation of
temperature polarization phenomenon in direct contact
 Tf  Tp membrane distillation. Chem Eng Res Des
T fm  T pm ¼ (8) 91(10):1966–1977
H H Drioli E, Ali A, Macedonio F (2015) Membrane distilla-
1þ þ
hf hp tion: recent developments and perspectives. Desalina-
tion 356:56–84
  Gryta M, Tomaszewska M, Morawski AW (1997) Mem-
T fm  T pm ¼ y T f  T p (9) brane distillation with laminar flow. Sep Purif Technol
11:93–101
from Eqs. 3 and 8, Lawson KW, Lloyd DR (1997) Membrane distillation.
J Membr Sci 124:1–25
  Martınez-Diez L, Vázquez-González MI (2000) A method
DT 1 1 K m =dm 1 to evaluate coefficients affecting flux in membrane
¼ 1þ þ (10)
Nl dP=dT lC h h distillation. J Membr Sci 173:225–234
Schofield RW, Fane AG (1987) Heat and mass transfer in
membrane distillation. J Membr Sci 33:299–313
The permeability C and overall heat transfer Srisurichan S, Jiraratananon R, Fane AG (2006) Mass
coefficient h 1=hf þ 1=hp can be determined transfer mechanisms and transport resistances in direct
by plotting DT 1
Nl versus dP=dT as illustrated by Eq. 10
contact membrane distillation process. J Membr Sci
(Drioli et al. 2015; Schofield and Fane 1987). 277:186–194
D

Direct Contact Membrane usually used in the conventional distillation allow to


Distillation (DCMD) Applications achieve the permeate fluxes up to 80 kg/m2h with
significant reduction in energy costs. Typical feed
Maria Tomaszewska temperatures (30–80  C) permit the efficient recy-
Faculty of Chemical Technology and cle of low-grade or waste heat streams, as well as
Engineering, West Pomeranian University of the use of alternative energy sources (solar, wind, or
Technology, Szczecin, Poland geothermal). In addition, the possibility of using
plastic equipment also reduces corrosion problems
(Drioli et al. 2005; Khayet and Matsuura 2011).
DCMD is a membrane distillation Integration of DCMD with pressure-driven
(MD) configuration in which both solutions, membrane processes such as microfiltration
feed and permeate, are in a direct contact with a (MF) or reverse osmosis (RO) creates the oppor-
hydrophobic porous membrane. Thus, the water tunity for enhancement of water productivity
vapor transferred across the membrane is directly from seawater up to 87.6 %. A development of
condensed in a cold permeate inside the mem- the system coupling nanofiltration (NF) and RO
brane module. This configuration has been the with DCMD/membrane crystallizer (MCr) might
most frequently studied due to a simple operation lead to an increase in the total water recovery
mode in comparison with other MD configura- factor of a desalination plant up to 92.8 %
tions. DCMD is considered as the best choice for (Fig. 1). An application of the DCMD/MCr sys-
applications in which water is the major compo- tem allows to recover both water and salts
nent of the feeding solution. DCMD can be (commercial products), reducing the environ-
applied in chemical, food, or pharmaceutical mental problems related to brine disposal
industry and in environmental protection. (Drioli et al. 2011; Di Profio et al. 2010).
The major area of DCMD application is desali- A DCMD system utilizing solar and wind
nation focused on the production of high purity energy for water supply, designed for small
water and freshwater from sea or brackish water. board and rural or coastal areas with a lack of
The nature of DCMD driving force causes that electricity, is presented in Fig. 2 (Susanto 2011).
nonvolatile solutes such as salts, colloids, and mac- DCMD has also been applied to surface or
romolecules that are almost completely retained by groundwater treatment. It was found that mem-
a membrane. The permeate is pure water with elec- brane scaling by CaCO3, CaSO4, and their mix-
trical conductivity of 0.2–2.5 mS/cm, which is suit- ture occurring in the system can be significantly
able for medical, pharmaceutical, or semiconductor limited by the feed acidification or antiscalant
industry purposes. Lower temperatures than those addition. Moreover, it was found that scaling in
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_186-1
2 Direct Contact Membrane Distillation (DCMD) Applications

Sea MF/UF NF RO Fresh


water water

Fresh water membrane MD


crystallizer (crystallizer)
NaCl
NaCl, CaCO3,
MgSO4*7H2O

Direct Contact Membrane Distillation (DCMD) Appli- crystallization units operating on the brine from NF and/or
cations, Fig. 1 Scheme of sea water desalination plant RO stages (Based on Di Profio et al. (2010)).
using integrated membrane system containing membrane

Direct Contact Membrane Distillation (DCMD) Applications, Fig. 2 Schematic diagram of DCMD powered by
solar and wind energy (Reprinted from Susanto (2011), copyright (2011), with permission from Elsevier)

DCMD is less severe than in conventional desa- treatment, either to produce a permeate less haz-
lination processes (Khayet and Matsuura 2011). ardous to the environment or to obtain a retentate
DCMD can be operated with solutions of that contains high concentration of valuable
extremely high concentration of salts, even chemicals (Table 1) (Khayet and Matsuura
close to the supersaturated point, and the perme- 2011).
ate flux was satisfying. Therefore, DCMD has The main disadvantage of DCMD process is a
also been successfully applied to wastewater problem with membrane wetting, what limits the
Direct Contact Membrane Distillation (DCMD) Applications 3

Direct Contact Membrane Distillation (DCMD) Applications, Table 1 Examples of DCMD application in various
fields
Application area Examples of application
Water treatment Desalination of seawater and brackish water, removal of various contaminants (heavy metals,
arsenic, boron, humic acid) from surface and groundwater, production of high purity water,
removal of low concentrations of organics (ethanol, acetone, acetonitrile, n-butanol)
Wastewater Treatment of low- and medium-level radioactive wastewater, textile wastewater contaminated
treatment with dyes, oil-water emulsions, HCl removal from etching solutions from electrochemical
industry, separation of photocatalyst in the photocatalysis-DCMD system, reclamation in space
Medicine and Concentration of an extract of traditional Chinese medicine
biology Concentration of bovine plasma and bovine blood, bovine serum albumin, to ameliorate
treatment of uremia
Pharmacy Pharmaceutical wastewaters containing taurine
Food industry Concentration of fruit and juices, whey, sugarcane, etc.
Biotechnology Removal of toxic products from culture broth, production of ethanol in a bioreactor-DCMD
system
Chemical Concentration of acids, separation of a half-finished product (HCl) from the reaction mixture to
industry shift the reaction equilibrium in DCMD-chemical reactor system
Other Ethylene glycol removal from coolant liquids, breaking azeotropic mixtures HCl-water,
propionic acid-water, salt crystallization in DCMD/MCr

water
Hydrochloric acid
Metal objects
purified
Etching bath Rinsing objects

Concentration
Concentration of MD II
spent pickling
solution MD I
Crystallisation
HCl solution
salt
HCl concentration water
MD III

Direct Contact Membrane Distillation (DCMD) Appli- solution using DCMD (Reprinted from Tomaszewska
cations, Fig. 3 The flow – sheet diagram of integrated et al. 2001, copyright (2001) with permission from
processes of metal pickling with treatment of spent Elsevier)

concentration of organic compounds to diluted pilot scale to clean low- and medium-level radio-
aqueous solutions. The membranes used in MD active waste from a nuclear center.
are chemically resistant; thus, they can tolerate Moreover, DCMD found success in the treat-
harsh operating conditions. DCMD is a promis- ment of solutions containing substances sensitive
ing method for recovery of HCl from metal pick- to high temperature due to the risk of their deg-
ling solutions (Fig. 3) (Tomaszewska et al. 2001). radation, especially in biotechnology and food
The process was also successfully applied in a
4 Direct Contact Membrane Distillation (DCMD) Applications

Direct Contact KCl, H2SO4


Membrane Distillation
(DCMD) Applications,
Fig. 4 Scheme of the MD REACTOR
conversion of potassium KCl+H2SO4=
chloride into potassium
KHSO4+ HCl HCl
sulfate using integrated

Sulfuric acid
system: chemical reactor/ Retentate
DCMD (Based on
Tomaszewska and Mientka
2009) Permeate
Hydrochloric
CRYSTALLIZER acid

KHSO4
Solvent

Solvent DESALTING
recovery 2KHSO4 K2SO4+H2SO4

K2SO4 free of chlorides

industry (fruit juices concentration) (Sotoft showing that DCMD can be economically attrac-
et al. 2012). tive especially when low-grade energy or alter-
Novel applications are bio- and chemical reac- native energy is used.
tors integrated with DCMD in which the volatile
products are continuously removed from the
reaction mixture to shift the equilibrium and References
improve productivity. It was found that a contin-
uous extraction of ethanol from broth using Di Profio G, Curcio E, Drioli E (2010) Membrane crystal-
lization technology. In: Drioli E, Giorno L (eds) Com-
DCMD resulted in an increase of its productivity
prehensive membrane science and engineering,
by 87 % (Khayet and Matsuura 2011). The mem- vol 4. Academic Press/Elsevier, Oxford, pp 21–46
brane reactor based on DCMD was applied in the Drioli E, Curcio E, Di Profio G (2005) Review paper: state
production of potassium sulfate for fertilizer of the art and recent progresses in membrane
contactors. Chem Eng Res Des 83(A3):223–233
industry (Tomaszewska and Mientka 2009). The
Drioli E, Stankiewicz AI, Macedonio F (2011) Membrane
concentration of the reaction mixture containing engineering in process intensification – an overview.
KCl and K2SO4 close to the saturated state in the J Membr Sci 380:1–8
membrane reactor resulted in periodical precipi- Khayet M, Matsuura T (2011) Membrane distillation.
Principles and applications. Elsevier, Amsterdam
tation of KHSO4, whereas HCl was continuously
Sotoft LF, Christensen KV, Andrésen R, Norddahl
removed from the reaction mixture to shift the B (2012) Full scale plant with membrane based con-
equilibrium of the conversion (Fig. 4). centration of blackcurrant juice on the basis of labora-
MD is generally recommended for special tory and pilot scale tests. Chem Eng Process 54:12–21
Susanto H (2011) Towards practical implementations of
purposes for which the application of other mem-
membrane distillation. Chem Eng Process 50:139–150
brane techniques was considered impossible. Tomaszewska M, Mientka A (2009) Conversion of KCl
Until now the DCMD process has been under into KHSO4 in membrane reactor: long-term experi-
development due to high energy consumption ments. Desalination 245:647–656
Tomaszewska M, Gryta M, Morawski AW (2001) Recov-
and problems with the membrane wettability dur-
ery of hydrochloric acid from metal pickling solutions
ing long-time operation. However, it should be by membrane distillation. Sep Purif Technol
pointed out that there are numerous calculations 22–23:591–600
D

Double Emulsion sustained mechanism. The major area of applica-


tions concerns the human pharmaceutical field:
Na Li water-in-oil-in-water (W/O/W) emulsions have
Department of Chemical Engineering, School of been investigated as potential vehicles for various
Chemical Engineering and Technology, Xi’an hydrophilic drugs (vaccines, vitamins, enzymes,
Jiaotong University, Xi’an City, China hormones) which would be then slowly released.
Also, double emulsions have promising applica-
tions in other fields like the food industry (low
Synonyms calorie products, improved sensoric characteris-
tics, taste masking), cosmetic industry (easily
Multiple emulsions spreadable creams with encapsulated ingredients
in both water and oil phases), separation science,
Double emulsion is a complex system of an emul- and agriculture.
sion in an emulsion, where the droplets of the In practice, double emulsions are thermody-
dispersed phase themselves contain even smaller namically unstable systems with a strong ten-
dispersed droplets. An emulsion is a dispersion of dency for coalescence, flocculation, and
droplets of one liquid in another one with which it creaming. Most double emulsions consist of rel-
is incompletely miscible. atively large droplets, cannot withstand storage
Two main types of double emulsion can be regimes, and have a strong tendency to release the
distinguished: water-in-oil-in-water (W/O/W) entrapped matter in an uncontrolled manner. Four
emulsion, in which a W/O emulsion is dispersed possible mechanisms are described for instability
as droplets in an aqueous phase, and oil-in-water- of W/O/W emulsion: (1) coalescence of the inter-
in-oil (O/W/O) emulsion, in which an O/W emul- nal aqueous droplets, (2) coalescence of the oil
sion is dispersed in an oil phase. W/O/W emul- drops, (3) rupture of the oil film separating the
sion is more common than O/W/O emulsion. internal and external aqueous phases, and (4) pas-
Double emulsion contains more interface and is sage of water (and water-soluble material, e.g., a
even more thermodynamically unstable than sin- drug) to and from internal droplets through the oil
gle emulsion (Graaf et al. 2005). layer (Graaf et al. 2005). Much work has been
Double emulsions have significant potential in devoted in the last decade in order to improve the
many applications since, at least in theory, they stability of the multiple emulsions and the control
can serve as an entrapping reservoir for active of the release rates of the addenda. The most
ingredients that can be released from the inner recent achievements are the use of polymeric
phase to the outer phase by a controlled and a emulsifiers to improve interface coverage and to
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_190-5
2 Double Emulsion

better anchor into the dispersed phase and the increasing attention over the last 15 years. The
decrease of droplet size by improving methods technique is attractive given the low energy con-
of formation (Garti 1997). sumption, the better control of droplet size and
Double emulsion is generally prepared in a droplet size distribution and especially the mild-
two-step emulsification process using two surfac- ness of the process. Microchannel emulsification
tants of opposite solubility. To produce O/W/O is a novel method for producing monodisperse
emulsion, a W/O emulsion is first prepared with a emulsions. It is even more monodisperse than
large excess of hydrophobic surfactant (HLB usually obtained with membrane emulsification
<10), by strong homogenization, to form the (Graaf et al. 2005).
smallest possible droplets. In the second step a
W/O/W double emulsion is further formed by
gentle addition of the W/O (termed inner emul- References
sion) to water in which a hydrophilic one (HLB
>10) has been dissolved (Bibette et al. 1999). Bibette J, Calderon FL, Poulin P (1999) Emulsions: basic
principles. Rep Prog Phys 62:969–1033
The most important conventional emulsifica-
Garti N (1997) Double emulsions-scope, imitations and
tion devices are stirring apparatuses, rotor–stator new achievements. Colloid Surf A 123–124:233–246
systems, and high-pressure homogenizers. Mem- Graaf S, Schroën CGPH, Boom RM (2005) Preparation of
brane emulsification is a relatively new method double emulsions by membrane emulsification-a
review. J Membr Sci 251:7–15
for the production of emulsions that has received
D

Double Emulsion Production, systems and high-pressure homogenizers. In


Membrane Operations of rotor–stator systems (i.e., colloid mills), a high
shear is generated between a rotor and a station-
Na Li ary smooth, roughened, or grooved surface. Tur-
Department of Chemical Engineering, School of bulence is the primary cause of fluid disruption
Chemical Engineering and Technology, Xi’an leading to the formation of droplets (Graaf
Jiaotong University, Xi’an, China et al. 2005). In a high-pressure homogenizer, the
droplets are broken up in a nozzle by turbulence
and cavitation. This process can be assisted with
Double emulsions are emulsions of emulsions. the use of an ultrasonic or electric fields. Due to
The droplets of the dispersed phase themselves their high throughput, rotor–stator systems and
contain even smaller dispersed droplets. Two high-pressure homogenizers are suitable for
main types of double emulsions are water-in- large-scale production of emulsions. However,
oil-in-water (W/O/W) emulsions and oil-in- energy requirements of these systems are high
water-in-oil (O/W/O) emulsions. The former is because only a small part of the energy input is
more common. Double emulsions have shown used for droplet breakup; most of the energy
significant promise in the food industry, cosmetic supplied is lost and converted into heat. Further-
industry, pharmacology industry, and other fields more, shear stresses these systems applied may
like agriculture and separation science. cause loss of functional properties of heat- and
Double emulsions are usually prepared in a shear-sensitive components. In addition, they
two-step emulsion process. First, internal emul- show poor control over droplet size and
sion (e.g., water-in-oil (W/O)) is designed under distribution.
high-shear conditions to obtain small droplets. In order to overcome the problems of tradi-
Secondary emulsion step for double emulsion tional emulsification methods, a new technique
(e.g., water-in-oil-in water (W/O/W)) is carried for making emulsions known as “membrane
out with mild shear to avoid rupture of the inter- emulsification” arouses people’s interest. This
nal droplets. Usually, the primary step can be method involves using a low pressure to force
produced by conventional method or also by the dispersed phase to permeate into the continu-
membrane emulsification, while the membrane ous phase through a membrane which has a uni-
emulsification is especially suitable for the sec- form pore-size distribution. Droplets grow at pore
ond emulsification step. outlets and then detach when reaching a certain
For the conventional emulsification method, size (Joscelyne and Tragardh 2000). One of the
the most commonly used devices are rotor–stator most significant advantages of membrane
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_191-5
2 Double Emulsion Production, Membrane Operations of

emulsification is the low energy consumption. membranes pore size. At high porosities, it is
Also the better control of droplet size and distri- more likely for droplets to coalesce at the mem-
bution and the mildness of the process are highly brane surface before they detach. If the porosity is
attractive. Compared to conventional methods, a too low, the dispersed phase flux may be not
disadvantage of membrane emulsification is that sufficient for viable production of emulsions.
the flux of the dispersed phase through the mem- The thinner the membrane, the larger the flux
brane is fairly low. However, the flux of dispersed through the pores will be, which leads to a higher
phase could be increased by using a membrane droplet expansion rate. It has been observed that
with a low hydraulic resistance (e.g., hydrophilic membranes are fit for making O/W
microsieves). emulsions and hydrophobic membranes for W/O
The commonly used membranes for mem- emulsions. The droplet size decreases sharply as
brane emulsification are Shirasu porous glass the cross-flow velocity increases from rest and
(SPG) membranes, ceramic aluminum oxide reaches a size where it becomes more or less
(a-Al2O3) membranes, a-alumina- and zirconia- independent of the flow velocity. The permeating
coated membranes, macroporous silica glass flux is increased by increasing the transmem-
membranes, micro-fabricated metal membranes, brane pressure. Another important parameter
polytetrafluoroethylene (PTFE) membranes, and affecting the droplet size is the wall contact
hydrophobized silicon nitride microsieves. angle. Higher wall contact angle results in larger
For membrane emulsification two methods droplets and a more polydisperse emulsion.
of operation are used: cross-flow membrane
emulsification and premix membrane
emulsification. References
Generally, the important process controlling
parameters are membrane pore size, porosity, Graaf S et al (2005) Preparation of double emulsions by
membrane emulsification-a review. J Membr Sci
thickness, and surface type, the velocity of con-
251:7–15
tinuous phase, the transmembrane pressure, and Joscelyne SM, Tragardh G (2000) Membrane
wall contact angle. It has been found that it is a emulsification-a literature review. J Membr Sci
linear relationship between the droplet size and 169:107–117
D

Dynamic Free Volume “settled” life of free volume elements in rubbers


is very short – about several picoseconds
Yuri Yampolskii (Hofmann et al. 2000). The mobility of any
A.V. Topchiev Institute of Petrochemical kinetic system is determined by the relaxation
Synthesis, Russian Academy of Sciences, time t: t(T) = to exp(U/kT), where U is the
Moscow, Russia activation energy and to = 10 12 s. It is often
assumed that U increases at decreased tempera-
tures and, hence, the relaxation times at the glass
Dynamic free volume appears in liquids (Frenkel transition temperature t(Tg) become longer than
1946) and in polymers above their glass transition the intrinsic times of cooling of the high elastic
temperatures Tg, i.e., in rubbers. In liquids, it system, i.e., vitrification occurs. These changes
appears due to mobility of individual molecules, of U are caused by the decreases in the dynamic
while in rubbers due to segmental mobility. free volume in rubbers vf. The dynamic
Dynamic free volume influences such properties (or fluctuation) free volume above Tg increases
of the medium as diffusion and self-diffusion with temperature according to the equation:
coefficients and viscosity. In glassy state, where vf = vfg[1 + (ar ag)(T Tg)], where ar and ag
the segmental mobility is frozen, still some local are the coefficients of thermal expansion above
mobility of small side groups is possible as well and below Tg, respectively, and vfg is the free
as the corresponding free volume. When a glassy volume at Tg. Originally, it has been assumed
polymer is plasticized, that is, contains low that the fraction of free volume at Tg, fc = vf/v,
molecular mass additives, their mobility can where v is the specific volume of the polymer, is
induce some mobility of the adjacent parts of constant for most of the polymers and equal
the main or side chains. So the fraction of 0.025  0.003 (iso-free volume concept of
dynamic free volume in the total free volume Simha-Boyer). Further studies showed that fc
can increase, the polymer becomes more “rub- varied in a much wider range and increases with
berlike,” and its properties (gas permeation Tg (Yampolskii et al. 2000).
parameters) become more similar to those of The variation of the dynamic free volume in
rubbers: increase in permeability and decrease rubbers with temperature and as a function of Tg
in permselectivity. These phenomena are detri- has important implications for membrane sci-
mental for separation of gas mixtures that contain ence: when the difference Texp-Tg increases
great concentration of highly sorbed components (at constant Texp), i.e., for the rubbers with
like carbon dioxide (Sanders 1988). According to lower Tg, e.g., polydimethylsiloxane, the trans-
molecular dynamics, the average time of port parameters such as P(Texp) and D(Texp)
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_193-4
2 Dynamic Free Volume

strongly increase (van Amerongen 1964; References


Yampolskii et al. 1982). Here, Texp is the ambient
temperature at which the permeability and diffu- Frenkel YI (1946) Theory of liquids. Clarendon, Oxford
Hofmann D, Fritz L, Ulbricht J, Paul D (2000) Comput
sion coefficients are usually measured. It means
Theory Polym Sci 10:419–436
that the polymers with the lowest glass transition Sanders ES (1988) J Membr Sci 37:63–80
temperature have the greatest dynamic free vol- van Amerongen GJ (1964) Rubber Chem Technol
ume at ambient temperatures. 37:1065–1152
Yampolskii Y, Durgaryan S, Nametkin N (1982)
The size of the elements of dynamic free vol-
Vysokomol Soed A 24:536–541
ume in rubbers is relatively large: it should be Yampolskii Y, Kamiya Y, Alentiev A (2000) J Appl
compared with the size of kinetic segments, so Polym Sci 76:1691–1705
much larger than the size of the typical gaseous
penetrants. It means that the selectivity of diffu-
sion in rubbers is very weak, and, because of this,
in rubbers solubility-controlled permeation
regime is realized.
D

Dynamic Membrane Emulsification technique is called “cross-flow ME.” A typical


cross-flow ME apparatus includes a tubular or
E. Piacentini1, A. Imbrogno2 and R. G. Holdich3 flat-sheet microfiltration membrane, a pump for
1
Institute on Membrane Technology, (ITM- the recirculation of the continuous phase along
CNR) c/o University of Calabria, Rende (CS), the lumen side of the membrane, a feed vessel,
Italy and a pressured nitrogen gas container for the
2
Institute on Membrane Technology dispersed phase (Peng and Fellow 1998). Cross-
(ITM-CNR), University of Calabria, Rende (CS), flow ME is suitable for large-scale production
Italy and continuous or semicontinuous operation.
3
Department of Chemical Engineering, However, droplet breakup can occur over time
Loughborough University, Loughborough, when concentrated emulsion is produced due to
Leicestershire, UK the high cross-flow velocities used to obtain nar-
row droplet size distribution at high dispersed
phase flux or over long time of operation.
Dynamic membrane emulsification (ME) refers In pulsed-flow mode, a periodic flow pulsation
to the formation of emulsion droplets by extrud- is generated in the continuous phase without
ing the to-be-dispersed phase through the mem- recirculation. This technique is called “pulsed-
brane pores into the continuous phase, and the flow ME.” In a typical pulsed-flow ME apparatus,
droplet detachment occurs by a surface shear. the dispersed and the continuous phases are
The regular droplet detachment from the pore injected using a pump, while the pulsed flow in
openings is obtained by: the continuous phase is generated by a frequency
generator (Holdich et al. 2013) or by inverting the
(i) Moving the continuous phase in cross-flow, flow direction back and forward within the mem-
stirred, or pulsed mode brane lumen (Piacentini et al. 2014). Pulsed-flow
(ii) Moving the membranes by rotation, vibra- ME is advantageous for the production of emul-
tion, or oscillation sions with a high dispersed to continuous phase
ratio, and it is suitable for large-scale production
In Table 1, techniques, shear stress profile, and in continuous or semicontinuous mode.
forces acting on a forming droplet for each mem- In an alternative, the shear stress on the mem-
brane emulsification process are illustrated. brane surface can be generated by stirring the
In cross-flow mode, the shear stress is gener- continuous phase. This technique is called “stirred
ated by the recirculation of the continuous phase membrane emulsification.” In a typical stirred ME
tangentially to the membrane surface. This device, the dispersed phase is injected through the
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_194-1
2

Dynamic Membrane Emulsification, Table 1 Membrane emulsification techniques, shear stress profile, and forces acting on a forming droplet
Membrane emulsification based on moving the continuous phase
ME plant Forces acting on a drop at the pore level Shear stress profile
Dynamic Membrane Emulsification
Dynamic Membrane Emulsification

Membrane emulsification based on moving the membrane


ME plant Forces acting on a drop at the pore level Shear stress profile

(continued)
3
4

Dynamic Membrane Emulsification, Table 1 (continued)


Dynamic Membrane Emulsification
Dynamic Membrane Emulsification 5

membrane pores by using a pump or nitrogen gas In dynamic ME, the forces acting on a droplet
while stirring the continuous phase with a rotator at the membrane pore level include detaching
when a tube-shaped submerged membrane is used forces, driving droplets off the pore, and retaining
or with a paddle blade stirrer in the case of a flat- forces, holding droplets on the pore. Detaching
sheet membrane (Stillwell et al. 2007). Stirred ME forces are drag (FD), buoyancy (FBG), inertial
is useful for emulsion production at batch scale, in (FI), lift (FL), and static pressure (FSP) force,
the laboratory, and it is especially used to study the while the main retaining force is the interfacial
effect of different experimental conditions and tension (Fg). The drag force (FD) is created either
chemistry on the formulation properties. by moving the continuous phase parallel to the
In rotating ME, the dispersed phase is intro- membrane surface or by moving the membrane;
duced into the center of a rotating tubular porous the buoyancy force (FBG) is due to the density
membrane, and droplets are detached at the mem- difference between the continuous phase and the
brane wall in the radial direction into the station- dispersed phase; the inertial force (FI) is caused by
ary continuous phase (Vladisavljević and the dispersed phase flow moving out from the pore
Williams 2006). The pressure is generated in the outlet; the dynamic lift force (FL) results from the
membrane lumen by using nitrogen gas or a asymmetric velocity profile of the continuous
pump, while the membrane is rotated in the con- phase near the droplet; static pressure (FSP) force
tinuous phase by an overhead stirrer. Rotating is due to the pressure difference between the dis-
ME is particularly advantageous for the produc- persed phase and the continuous phase at the
tion of coarse emulsions and fragile structured membrane surface; the interfacial tension force
products in which the droplets and/or particles (Fg) represents the effect of dispersed phase adhe-
are subject to breakage during the pump sion around the edge of the pore opening. In the
recirculation. However, the use for large-scale case of “moving membrane” emulsification, addi-
production is limited due to the complicated and tional (or enhanced) forces have to be considered.
more expensive design and higher power con- For rotating membrane emulsification, com-
sumption compared to alternative designs. pared to a nonrotating system, the drag force cre-
The vibrating ME principle is similar to the ated by the membrane rotation (FDR) has to be
rotating ME except for the use of oscillation of taken into account, and the gravitational body
the membrane perpendicularly with respect to the force is replaced by the centrifugal force (FC)
dispersed phase injection direction (Holdich resulting from centrifugal acceleration and density
et al. 2010). The frequency and amplitude of the difference of the two phases. High centrifugal force
axial oscillation of the membrane was generated may be responsible for polydisperse emulsion pro-
by an electrically driven vertical oscillator and duction in the case of O/W emulsion due to defor-
could be controlled separately. mation of the emerging oil drops and induced flow
In azimuthally oscillating ME, a tubular mem- of oil drops toward the membrane surface causing
brane is periodically rotated back and forward in coalescence and wetting of the membrane.
a slowly cross-flowing continuous phase, while For an oscillating membrane system where the
the dispersed phase is radially injected in the membrane is axially excited, an additional drag
lumen side of the membrane using a pump force (FDE) and inertial force (FIE) appear in the
(Silva et al. 2015). The azimuthal (tangential) direction parallel to the membrane. This is due to
oscillation of the membrane is controlled by a a sudden change in the direction of the membrane
control panel which is connected to the oscillator which induces a velocity difference in the column
motor providing separate control over the fre- of liquid inside the membrane and localized high
quency and membrane displacement. Azimuth- pressure at the peak positions of the vertical
ally oscillating ME operates in a continuous oscillation (i.e., top and bottom of the
mode, and it is suitable for large-scale production membrane tube).
providing high production rates, facilitating easy In dynamic ME, the droplet breakup process is
process automation and reduced operation time. correlated with a dripping or jetting behavior
6 Dynamic Membrane Emulsification

depending on the relative strength of the different 1


tmax ¼ 0:825mc or trans for r < r trans (2)
forces acting on the process. In the dripping region, d
the inertial force is negligible compared to the drag
r 0:6 1
force or unable to overcome the surface tension t ¼ 0:825c or trans
trans
for r < r trans
force. Thus, the droplet size is affected mainly by r d
the drag force imparted by the continuous phase (3)
flow or moving membrane and the surface tension
force. The inertial force of the dispersed phase has where mc [Pa s] is the continuous phase viscosity,
negligible effect in drop detachment in the dripping rtrans is the transitional radius, and d is the bound-
mode. It is shown that the droplet size becomes ary layer thickness  given 
qffiffiffiffiffiffiffiffifrom the Landau-
smaller as the shear stress increases and the influ- Lifshitz equation d ¼ m=or . The shear stress
ence is more significant for low shear values and is not uniformly distributed over the membrane
smaller pore size. At high dispersed phase flow surface, and it can be assumed that the maximal
rates, the inertial force exceeds the surface tension shear (tmax) is reached at distance rtrans from the
force, leading to a transition to jetting behavior. In center of the membrane; rtrans is the transitional
this case, the droplet detachment point moves fur- radius in which the rotation changed from a free
ther downstream from the pore usually resulting in vortex to a forced vortex.
the formation of a larger droplet than when in the • In rotating ME, the shear stress is directly pro-
dripping regime. portional to the membrane rotational speed (n)
The different process conditions can be accu- [rpm] but depends also on the width of the
rately tuned to control the shear stress in dynamic annular gap between the rotating membrane
ME according to the mechanism used to generate and the stationary vessel. The shear at the sur-
the drag force (flowing of continuous phase or face of the membrane is calculated using Eq. 4:
moving membrane); the following provides some
simplified equations for shear at the membrane I?R2 n
I? ¼  2 1 2 (4)
surface according to the method of generation of 15 R2  R1
that shear:
where R1 is the radius of the rotating membrane
• In cross-flow ME, the shear stress (t) [Pa] is and R2 is the radius of the stationary vessel.
constant over the tubular membrane area, and • Pulsed ME and vibrating and azimuthally
it is correlated with the tangential velocity of oscillating ME are based on the generation of
the flowing continuous phase (v) [ms1], the the shear stress by oscillation of either the
density of the emulsion (r) [kgm3], and the continuous phase or the membrane. Thus,
friction factor (l) which is calculated there are two parameters affecting shear stress
depending on the Reynolds number on the membrane surface: frequency (f)
(l = 16/Re for Re < 2000; l = 0.0792 [Hz] and amplitude (a) [m] of the oscillation.
Re0.25 for Re > 2000) Eq. 1: During the oscillation, the shear is variable
and the emerging drop detaches when it expe-
lrn2 riences the maximum shear stress which is
t¼ (1) calculated using Eq. 5:
2
3= 1=
• In stirred ME, the shear stress (t) [Pa] depends tmax ¼ 2aðpf Þ 2 ðmrÞ 2
(5)
on the angular velocity (o) [s1] of the stirrer.
The shear over the whole membrane area can where m is the viscosity and r is the density of the
be calculated with the Eqs. 2 and 3: continuous phase. A peak shear event occurs twice
per oscillation: once in each direction that the
Dynamic Membrane Emulsification 7

wave is moving, for a regular wave form such as a industrial scale manufacture. Chem Eng Res Des
sine wave. 76(8):902–910
Piacentini E, Drioli E, Giorno L (2014) Pulsed back-and-
forward cross-flow batch membrane emulsification
with high productivity to obtain highly uniform and
concentrate emulsions. J Membr Sci 453:119–125
References Silva PS, Dragosavac MM, Vladisavljević GT,
Bandulasena HCH, Holdich RG, Stillwell M, Williams
Holdich RG, Dragosavac MM, Vladisavljevic GT B (2015) Azimuthally oscillating membrane emulsifi-
(2010) Membrane emulsification with oscillating and cation for controlled droplet production. AIChE
stationary membranes. Ind Eng Chem Res J. doi:10.1002/aic.14894
49(8):3810–3817 Stillwell MT, Holdich RG, Kosvintsev SR, Gasparini G,
Holdich RG, Dragosavac MM, Vladisavljevic GT, Cumming IW (2007) Stirred cell membrane emulsifi-
Piacentini E (2013) Continuous membrane emulsifica- cation and factors influencing dispersion drop size and
tion with pulsed (oscillatory) flow. Ind Eng Chem Res uniformity. Ind Eng Chem Res 46(3):965–972
52:507–515 Vladisavljević GT, Williams RA (2006) Manufacture of
Peng SJ, Fellow RAW (1998) Controlled production of large uniform droplets using rotating membrane emul-
emulsions using a crossflow membrane: part II: sification. J Colloid Interface Sci 299(1):396–402
E

Electrochemical Processing Electrochemical systems have some intrinsic


advantages over other types of chemical systems
Tanja Vidakovic-Koch like better control of a reaction rate, operation at
Max Planck Institute for Dynamics of Complex lower temperatures, and less environmental
Technical Systems, Magdeburg, Germany impact. They take place in an electrochemical
reactor. The design of an electrochemical reactor
is influenced by the state of aggregation of reac-
In electrochemical processing, electrical energy is tants (gas, liquid, or solid), necessity of reactants
supplied to or obtained from the electrochemical and/or products separation, required mass trans-
system in order for chemical production or energy port conditions, and electrode materials. If prod-
conversion to take place (Bard and Stratmann uct or reactant separation is required, an
2007). The first group of processes, also called electrochemical reactor must contain a separator,
electrolytic, is not spontaneous. The second which is a membrane. Major requirements on a
group of processes, called galvanic, is spontane- membrane are good separation efficiency, low
ous and it delivers electrical energy. Electrolytic electrical resistance, no electron conductivity,
processes can be further divided into two catego- low cost, long operating life time, good dimen-
ries: inorganic and organic. In inorganic electro- sional stability, and resistance to plugging and
chemical processing, important commodity fouling. In general permeable and semipermeable
chemicals such as sodium hydroxide, chlorine, membranes have been applied in electrochemical
and pure metals are produced. The major inor- processing. Permeable membranes are porous
ganic electrochemical processing technologies materials filled with liquid electrolyte which per-
are chlor-alkali electrolysis and electrowinning mit the bulk flow of liquid through their structure
of metals like aluminum or copper. Nowadays, and are thus nonselective regarding transport of
hydrogen production by water electrolysis gets ions or neutral molecules. In electrochemical pro-
more on importance in context of chemical storage cesses, these are also referred to as diaphragms.
of renewable electrical energy (wind and photo- Permeable membranes can be made of inorganic
voltaic) in hydrogen. The most significant com- and organic materials and composites. Examples
mercial electroorganic synthesis is Monsanto’s of these materials are asbestos (chlor-alkali elec-
electrohydrodimerization (EHD) of acrylonitrile trolysis), polymers like polyethylene and poly-
to adiponitrile. Adiponitrile has an importance in propylene (batteries), or composites like
production of nylon 6-6. Examples of galvanic polymer (polypropylene)-modified asbestos.
systems are fuel cells and batteries. The main Semipermeable membranes permit the selective
“product” of galvanic systems is electrical energy. passage of certain species by virtue of molecular
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_198-2
2 Electrochemical Processing

size or charge. In electrochemical processes, References


ion-conducting membranes (see solid electrolyte)
are broadly applied. In general, ion-conducting Bard AJ, Stratmann M (eds) (2007) Encyclopedia of elec-
trochemistry. Macdonald DD, Schmuki P (eds) Elec-
membranes have higher separation efficiency and
trochemical engineering, vol 5. Wiley-VCH Verlag
lower electrical resistance than diaphragms, but GmbH & Co. KGaA, Weinheim
they are also more costly and impose higher
requirements on system purity.
E

Electrochemical Regeneration (Brown et al. 2004). The loaded adsorbent is


located in a form of a packed or fluidized bed in
Tanja Vidakovic-Koch the anode (anodic regeneration) or cathode
Max Planck Institute for Dynamics of Complex (cathodic regeneration) compartment of the reac-
Technical Systems, Magdeburg, Germany tor. The efficiency of the regeneration depends on
the processing time, voltage gradient, an electro-
lyte, and a compartment. According to literature
In electrochemical regeneration electrical energy the efficiency of cathodic regeneration is higher
is applied to restore some important property, like than of anodic regeneration. The mechanism of
adsorption capacity or catalyst activity of a tech- electrochemical regeneration is ascribed at the
nical system. Electrochemical regeneration relies first place to local pH changes close to anode or
on principles of electrochemistry and relates to cathode. At the anode side due to oxygen evolu-
electrochemical processing. Electrochemical tion reaction a pH decrease can be expected,
regeneration is conveniently conducted in situ while at the cathode side due to hydrogen evolu-
with an electron as only reagent requiring simple tion pH value will increase. This pH changes
handling and equipment. A technical setup for induce organic pollutants desorption. In the next
electrochemical regeneration requires in general step, dissolved pollutants can be oxidized at the
two electrodes, an electrolyte and a power supply. anode. In the case of the cathodic regeneration
In addition a membrane can be added to the setup they have first to mitigate from the cathode to the
in order to separate anode and cathode depart- anode. This might be mass transfer controlled
ment. Some examples of electrochemical regen- leaving some residues in the cathode, unless
eration are electrochemical regeneration of very large currents or long regeneration times
activated carbon-based adsorbents in wastewater are employed.
treatment and regeneration of enzymatic cofac- Further example of electrochemical regenera-
tors in electroenzymatic processes. tion is regeneration of enzymatic cofactors in
Organic pollutants in wastewaters can be electroenzymatic processes (Wichmann and
removed by adsorption using, e.g., activated car- Vasic-Racki 2005). Redox enzymes are very
bon as an adsorbent. This process is normally selective and specific catalysts, which can enable
operated using a batch of adsorbent with suffi- a number of partial oxidation or reduction reac-
cient capacity to operate for many months before tions for industrial applications at mild condi-
reaching saturation. Once loaded, adsorbent must tions. Broader industrial application of redox
be disposed or regenerated. One option for adsor- enzymes has been so far hindered by their depen-
bent regeneration is electrochemical regeneration dence on expensive cofactors (e.g., nicotinamide
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_199-2
2 Electrochemical Regeneration

adenine dinucleotide (NAD)), which are con- Another strategy is to add an additional mediator
sumed in the reaction (e.g., Eq. 1) and have to according to
be regenerated for a process to be economical:
NADþ þ Medred ⇄ NADH þ Medox þ (3)
þ
CO2 þ NADH þ H ⇄ HCOOH
þ NADþ (1) Medox þ þ Hþ þ 2e ⇄ Medred (4)

Electrochemical regeneration offers a possibility Electrochemical cofactor regeneration is still not


of cofactor regeneration. In this respect espe- a mature technology, and further improvements
cially regeneration of NAD has been studied in electrode materials are needed to make this
since NAD-dependent oxidoreductases are of option feasible.
great industrial interest. The electrochemical
regeneration can be represented by this reaction:
References
þ þ 
NAD þ H þ 2e ⇄ NADH (2)
Brown NW, Roberts EPL, Garforth AA, Dryfe RAW
(2004) Electrochemical regeneration of a carbon-
This reaction is however not selective enough and based adsorbent loaded with crystal violet dye.
the kinetics is very sluggish on most known elec- Electrochim Acta 49:3269–3281
trode materials. Some improvements have been Wichmann R, Vasic-Racki D (2005) Cofactor regenera-
achieved by using surface-modified electrodes. tion at the lab scale. Adv Biochem Eng Biotechnol
92:225–260
E

Electrochemistry electrochemistry makes easy to control the reac-


tion rate by electrons at different energies.
Tanja Vidakovic-Koch Electrochemical processes can be spontaneous
Max Planck Institute for Dynamics of Complex (Gibbs free energy, DG <0), called galvanic, and
Technical Systems, Magdeburg, Germany nonspontaneous DG>0, called
electrolytic. Instead in terms of Gibbs free
energy, spontaneity of an electrochemical pro-
Electrochemistry is a branch of chemistry which cess can be expressed in terms of cell voltage,
studies charge transfer processes across an elec- where a positive value stands for a galvanic sys-
trified interface also called an electrochemical tem and a negative for an electrolytic. The rela-
double layer (Bockris and Reddy 1988, Hamann tionship between the cell voltage and Gibbs
et al. 2007). Applications of electrochemistry are energy is given by equation DG = nFUr,
broad including electrochemical processing, where n stands for number of exchanged elec-
electroanalysis electrochemical sensors, electro- trons, F for a Faraday constant, and Ur for an
chemical regeneration, and corrosion. In addi- equilibrium cell voltage.
tion, many important processes in biological Many electrochemical systems require pres-
systems like photosynthesis and cell respiration ence of separators. This is usually a membrane
are inherently electrochemical processes. which can be a permeable, termed diaphragm, or
The main feature of an electrochemical system semipermeable, termed membrane. The latter
is a separation of ionic- and electronic flows. Ions type usually in addition to separation serves as
are flowing through the electrolyte which is an electrolyte, so-called solid electrolyte in elec-
exclusively an ionic conductor, while electrons trochemical systems. An example is ceramic
flow through an outer electrical circuit which is yttria-stabilized zirconia (YSZ) membrane
exclusively an electron conductor. These two which has found an application in solid oxide
flows are interconverted at the electrode/electro- fuel cells. The ionic conductivity of this material
lyte interface across the electrochemical double is provided by O2 ions.
layer by means of an electrochemical reaction
The potential difference in the electrochemical
double layer is related to thermodynamics
References
(Nernst equation) and kinetics (Butler-Volmer
or Tafel equations) of an electrochemical reac- Bockris JO’M, Reddy AKN (1988) Modern electrochem-
tion and it is a driving force for the electrochem- istry. Plenum Press, New York
ical reaction to take place. This unique feature of
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_200-2
2 Electrochemistry

Hamann CH, Hamnett A, Vielstich W (2007) Electro-


chemistry, 2nd edn. Wiley-VCH Verlag GmBH,
Weinheim
E

Electrodeionization transfer limitation. It means, flux of ions to the


solution – ion exchanger interface driven by the
Karel Bouzek current load used has a value well below mass
Faculty of Chemical Technology, University of transfer limitation in a dilute chamber. The func-
Chemistry and Technology Prague, Technická 5, tion of the ion-exchange bed consists in providing
Prague 6, Czech Republic a pathway for ions trapped in the dilute channel to
the ion-selective membranes separating dilute/
concentrate chambers. In a second domain, how-
Electrodeionization represents a variant of elec- ever, the current load exceeds limiting current
trodialysis, modified in order to allow treatment density, i.e. limiting flux of ions present from
of low-salinity and low-conductivity media. This solution to the solution – ion exchanger interface.
technique is typically applied to produce high- In such a case sufficient number of ions to trans-
purity water suitable for use, for example, in port corresponding electrical charge is provided
energetics. It combines the advantages of ion by decomposition (dissociation) of the solvent
exchange with those of electrodialysis. (typically water). In contrast to electrodialysis,
This technology is based on an electrodialysis this splitting does not take place only at the
unit with a diluate and also, in selected cases, a solution-membrane interface but also at the con-
concentrate chamber filled with ion-exchanger tact of the cation- and anion-selective phase
particles. They can be arranged as monopolar (Alvarado and Chen 2014).
beds (formed by particles of one polarity ion In the case of a concentrate chamber, the role
exchanger), as layered beds (cation- and anion- of the ion-exchange phase again consists in
exchanger particles filled separately in several reducing ohmic drop in the channel while
alternating layers), or as a mixed bed (uniform maintaining the concentration of the ions in the
mixture of both types of ion-changer particles). liquid phase at a minimum to reduce back diffu-
The ion-exchange phase takes on the role of sion from the concentrate to the dilute chamber.
electroconductive media, thus reducing ohmic The quality of the stream produced is compa-
drop in the dilute chamber. At the same time it rable to that of the ion-exchange process. The
provides a three-dimensional interface for the advantage of electrodeionization is that it is a
removal of traces of ions present in the solution. continuous process that does not require a regular
Two regions are typically distinguished in the regeneration phase of operation. This feature of
electrodeionization operation: (i) ions removal electrodeionization has a further important
and (ii) solvent splitting. Within the first region advantage. It saves a significant amount of
the electrodeionization unit works bellow mass corresponding chemicals and reduces the salinity
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_201-1
2 Electrodeionization

of the waste streams produced. Such technology References


is thus a suitable component for closed loop tech-
nologies which, on ending, discharge removed Alvarado L, Chen A, (2014) Electrodeionization: Princi-
ples, Strategies and Applications, Electrochim. Acta
salts in the solid form and avoids production of
132:583
contaminated liquid streams.
E

Electrofiltration the pressure drop across it remains relatively


low. In contrast, the separator covered by the
Karel Bouzek layer of colloidal particles attracted by the elec-
University of Chemistry and Technology Prague, tric field does not permit a significant fluid flow.
Technická 5, Prague 6, Czech Republic This results in a reduction of the shear stress
forces in the deposited film of separated colloid.
These facts make electrofiltration especially
Electrofiltration represents a modification of promising for the separation of biotechnology-
dead-end membrane micro- or ultrafiltration. It derived products, the reason being that such
targets a significant reduction of the filtration products are typically sensitive to high shear
time and focuses especially on the filtration stress forces while at the same time they are
and/or concentration of colloidal substances that electrically charged. The mild conditions
otherwise rapidly build up a deposit of colloidal of electrofiltration thus enable their properties
particles on the surface of the membrane, which to be preserved during the process of their
strongly hinders permeation of the fluid phase. separation [2].
The basic principle is that colloidal particles
usually carry an electric charge. Hence, by apply-
ing an appropriate electric field, colloidal
References
particles can be moved in the direction opposite
to the fluid flow, thus keeping the surface of the Henry jr. JD, Lawler LF, Kuo CHA (1977) A solid/liquid
filtrating membrane free of the deposit [1]. separation process based on cross flow and
A schematic sketch of this arrangement is electrofiltration. AIChE Journal 23:851
shown in the Fig. 1. Gözke G, Posten C (2010) Electrofiltration of Biopoly-
mers. Food Eng. Rev. 2:131
As the filtrating membrane remains
unimpeded by a deposit of colloidal particles,

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_202-1
2 Electrofiltration

Electrofiltration,
Fig. 1 Schematic sketch of
electrofiltration principle,
Fw stands for driving force
due to the friction between
the particle and flowing
solvent molecules and Fe
stands for driving force
resulting from action of the
applied electric field E on
the particle carrying
electrical charge
E

Electrolyzers electrolyte membrane (PEM) electrolyzers repre-


sent a viable alternative to alkaline electrolyzer
Antonino Salvatore Arico using KOH or NaOH as electrolytes for hydrogen
CNR-ITAE Institute, Messina, Italy generation. The advantages of SPE water
electrolyzers especially concern with increased
safety, high energy density, and low mainte-
One of the main processes occurring in an nance. In the PEM water electrolyzer, water is
electrolyzer device is the water electrolysis. Elec- usually supplied to the anodic compartment
trolysis of water is the dissociation of water mol- where oxygen evolution occurs, whereas hydro-
ecules into hydrogen and oxygen gases. For this gen is produced at the cathode by protons
process, in the presence of liquid water at 298 K transported through the protonic membrane
and 1 bar, DG is 237 kJ mol 1 (corresponding to (Fig. 1). The electrodes are usually composed of
~1.23 V), DS is 163 J mol 1 K 1 a platinum electrocatalyst for hydrogen evolu-
(TDS ~0.25 V), whereas DH is 286 kJ mol 1. tion, whereas metal oxides (e.g., IrO2, RuO2,
The thermoneutral potential at which this reac- etc.) are used for the anode due to their enhanced
tion occurs in the absence of external heat supply activity and stability than Pt for this reaction
is Eth,DH = 1.48 V (upper heating value (Marshall et al. 2007; Siracusano et al. 2010).
3.54 kWhNm 3 H2) (Millet et al. 2011). If The performance of an SPE electrolyzer is
steam is fed to the device, the reaction enthalpy strongly related to the characteristics of the mem-
is reduced by ~40 kJ mol 1 corresponding to the brane and electrode assembly (MEA) where the
vaporization enthalpy. Water electrolysis is tra- electrochemical reactions take place at triple-
ditionally carried out in alkaline media with sev- phase boundary. Therefore, the interface between
eral commercial electrolyzers available on the solid polymer electrolyte and electrocatalyst
market. Water electrolyzers using a solid poly- layers should be characterized by a suitable
mer electrolyte are less common and generally extension; furthermore, the contact resistance
use expensive materials such as noble metal between the catalytic layer and the membrane
electrocatalysts and Nafion membranes (Barbir should be as low as possible. Generally, Nafion®
2005; Siracusano et al. 2010). Polymer

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_203-2
2 Electrolyzers

Anode Cathode proper thickness is necessary for the polymer


H2O « 2H+ + 2e- + 0.5O2 2H+ + 2e- « H2 electrolyte separator (around 100 mm). For high-
Erev° = 1.23 V vs. RHE Erev° = 0.00 V vs. RHE pressure operation in PEM electrolyzers,
Metal reinforced PFSA membranes provide a proper
Pt/C
Oxides combination of good conductivity and high
O2 H2 mechanical strength.
Solid Polymer
Electrolyte C
A A References
N H+
T
O H+
H Barbir F (2005) PEM electrolysis for production of
D H+
O hydrogen from renewable energy sources. Sol Energy
E D 78:661
E Marshall A, Børresen B, Hagen G, Tsypkin M, Tunold
R (2007) Hydrogen production by advanced proton
Electron Flow exchange mebrane (PEM) water electrolysers –
H2O H2O
Reduced energy consumption by improved
H2O « H2 + 0.5O2 E rev° = 1.23 V electrocatalysis. Energy 32:431
Millet P, Mbemba N, Grigoriev SA, Fateev VN,
Aukauloo A, Etiévant C (2011) Electrochemical per-
Electrolyzers, Fig. 1 Principle of operation of a PEM
formances of PEM water electrolysis cells and per-
water electrolysis cell
spectives. Int J Hydrog Energy 36:4134
Siracusano S, Baglio V, Di Blasi A, Briguglio N, Stassi A,
membrane is used as conducting polymer elec- Ornelas R, Trifoni E, Antonucci V, Arico AS
trolyte in PEM electrolyzer systems. However, (2010) Electrochemical characterization of single cell
and short stack PEM electrolyzers based on a
low levels of H2 and O2 crossover are necessary
nanosized IrO2 anode electrocatalyst. Int J Hydrog
for PEMWE application due to the high-pressure Energy 35:5558
operation that may reach 50–100 bars. Thus, a
E

Electromembrane or less excluded from the polymer matrix because


of their electrical charge which is identical to that
Gerarld Pourcelly of the fixed ions (Donnan exclusion (Donnan
Gérald Pourcelly, Institut Européen des 1911)). Thus, the selectivity of an IEM results
Membranes, CC 047, Université Montpellier II, from the exclusion of coions from the membrane
Place E.Bataillon, Montpellier, France phase. The properties of IEM are determined by
different parameters such as the density of the
polymer network, the hydrophobic/hydrophilic
Electromembrane or “charged membrane” stands character of the polymer matrix, the nature and
for ion-exchange membrane [IEM]. They are the ratio of fixed ion-exchange groups, the cross-
used in a number of processes which are rather linking ratio, etc.
different in their basic concept, their practical The most desired properties of IEM are
applications, and their technical relevance (i) high chemical and thermal stabilities,
(Strathmann 2004). All IEM separation processes (ii) high mechanical and dimension stabilities,
are based on the same fundamental principle (iii) high permselectivity, (iv) low electrical
which is the coupling of the transport of electrical resistance, (v) and a low cost.
charges, i.e., an electrical current with a transport Bipolar membranes (BPMs) are composed of
of mass, i.e., cations or anions, through a two layers of ion exchangers joined by a hydro-
permselective membrane due to an externally philic junction (Pourcelly et al. 2009). The diffu-
applied or internally generated potential gradient. sion of water from both sides of the BPM allows
There are two types of IEM: (i) monopolar and its dissociation under the electrical field to gen-
(ii) bipolar membranes. erate protons and hydroxyl ions, which further
Monopolar membranes are either cation- migrate from the junction layer through the
exchange membranes which contain negatively cation- and anion-exchange layers of the BPM
charged groups fixed to the polymer matrix or as depicted in Fig. 2. The requirements for suit-
anion-exchange membranes which contain posi- ability of BPM include that for monopolar mem-
tively charged groups fixed to the polymer branes but also an experimental potential to
matrix. In a cation-exchange membrane, the achieve the water-splitting capability as close as
fixed negative charges are in electrical equilib- possible as the theoretical value equal to 0.83 V at
rium with mobile cations (counterions) in the 25  C.
interstices of the polymer as shown in Fig. 1 Nowadays, superior styrene-divinylbenzene
(Strathmann 2010). In this case, the mobile copolymer membranes can be easily purchased,
anions are referred to as coions. They are more perfluorinated membranes with great chemical
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_204-1
2 Electromembrane

Electromembrane, a
Fig. 1 (a) Cation-
exchange membrane with a Counter-ion pathway
homogeneous structure; (b)
ion-exchange membrane
with a heterogeneous
structure prepared from an
ion-exchange resin powder
in a binder polymer (From Counter-ion Co-ion Fixed ion
Strathmann 2010)
Polymer matrix
b
Counter-ion pathway

Solution filled gaps


Ion-exchange resin Binder polymer

Electromembrane, Fig. 2 Principle of a bipolar membrane. Left hand: water dissociation under electrical field. Right
hand: the two ion-exchange layers bearing fixed anion- or cation- exchange groups

stability are on the market, and BPM with an Pourcelly G, Bazinet L (2009) Developments of BPM
industrial-scale lifetime (>20,000 h) is available. technology in food and bio-industries. In: Pabby AK,
Rizvi SSH, Sastre AM (eds) Handbook of membrane
separations, CRC Press, Boca Raton, pp 581–634
Strathmann H (ed) (2004) In: Ion exchange membrane
References separation processes. Membrane technologies series,
Elsevier, Amsterdam
Donnan FG (1911) Theory of membrane equilibrium and Strathmann H (2010) Electrodialysis: a mature technology
membrane potential in the presence of non-dialysing with a multitude of new applications. Desalination
electrolyte. Z Electrokem Angew Phys Chem 264:268–288
17:572–581
E

Electrophoresis the gel in response to the electric current, the


smaller species move more quickly than the
Catherine Charcosset larger species, which results in a distinct banded
Université Lyon 1, Lyon, Villeurbanne, France pattern in the gel. This banded pattern may be
visualized via the application of staining agents,
such as ethidium bromide, which reveals the gel
The term electrophoresis refers to the motion of bands under UV light, or silver stain, which is
suspended particles in an applied electric field. typically used to detect proteins. The silver stain
Among separation techniques, electrophoresis is is compatible with mass spectrometry techniques
widely used in research and development and for further analysis of the protein composition.
quality control in disciplines such as biochemis- Capillary electrophoresis (CE) involves a combi-
try, immunology, genetics, and molecular biol- nation of both polyacrylamide gel electrophoresis
ogy (Westermeier 2001). Electrophoresis is (SDS-PAGE) and high-performance liquid chro-
based on the differential migration of charged matography (HPLC) (Ahuja and Jimidar 2008).
species in a semiconductive medium under the High voltages of 500 V/cm or greater are gener-
influence of an electric field. Separation of many ated within narrow capillaries (20–200 mm). The
different kinds of species including proteins, high voltages cause electroosmotic and electro-
DNA, nucleotides, drugs, and many other bio- phoretic movement of buffer solutions and ions,
chemicals is obtained upon differences in size, respectively, within the capillary.
charge, and hydrophobicity. The technique was Two-dimensional gel electrophoresis (2-D elec-
first reported in 1937 by Arne Tiselius who won trophoresis) separates species in two steps,
the Nobel Prize in Chemistry in 1948 for the according to two independent properties. In a
separation of different serum proteins by a common technique, the first dimension is isoelec-
method called “moving-boundary electrophore- tric focusing, which separates proteins according
sis.” Since then, a number of improved tech- to their isoelectric points; the second dimension
niques have been introduced such as gel is SDS polyacrylamide gel electrophoresis
electrophoresis, capillary electrophoresis, and (SDS-PAGE), which separates proteins
two-dimensional electrophoresis. according to their molecular size. The method
Gel electrophoresis uses an electric current involves placing the sample in gel with a pH
passed through an agarose or polyacrylamide gradient and applying a potential difference
gel (SDS-PAGE) to separate the molecules in a across it.
sample on the basis of their differences in molec- Cellulose acetate membranes are other current
ular size and charge. As the sample migrates in supporting media for electrophoresis separation
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_206-1
2 Electrophoresis

(Westermeier 2001). They are used for routine background. Nafion membrane electrophoresis
clinical analysis and related applications, as well is a potentially attractive technique for the sepa-
as for the analysis of molecules in physiological ration of small organic molecules like amino
fluids. These membranes have large pores and acids or ions.
therefore have a low sieving effect on molecules.
The electrophoretic separation is thus entirely
based on charge density. The matrix exerts little
Cross-References
effect on diffusion so that the separated zones are
relatively wide and the resolution and limit of
▶ Cellulose Acetate (CA) Membrane
detection area is low. For these reasons, cellulose
▶ Ion Exchange Membrane
acetate membranes are often replaced by gel
▶ Perfluorosulfonic Acid Polymer Membrane
electrophoresis.
Other supporting membranes for electropho-
resis include Nafion membranes, a type of
perfluorosulfonic acid membrane, and cation- References
exchange membranes, which are chemically
Ahuja S, Jimidar M (2008) Capillary electrophoresis
resistant and consist of a pore-structure cluster
methods for pharmaceutical analysis. Academic,
network (Fang et al. 2004). These membranes are Amsterdam
widely used in the field of chloralkali industry Fang C, Wu B, Zhou X (2004) Nafion membrane electro-
and in fuel cells. A Nafion membrane contains phoresis with direct and simplified end-column pulse
electrochemical detection of amino acids. Electropho-
hydrophilic pores (10–20 Å and 50–60 Å in size)
resis 25:375–380
acting as very narrow electrophoresis channels. Westermeier R (2001) Electrophoresis in practice,
The fixed-charge sites ( SO3 ) on the hydro- 3rd edn. Wiley-VCH, Weinheim
philic pore surface provide a strong charged
E

Electrophoretic Deposition powder (e.g., <30 mm particle size) or as a col-


loidal suspension, including metals, polymers,
Catherine Charcosset ceramics, and glasses.
Université Lyon 1, Villeurbanne, France The fundamental mechanisms of EPD are
described in the literature mainly in the framework
of the Derjaguin–Landau–Verwey–Overbeek
Electrophoretic deposition (EPD), also called (DLVO) theory and in relation to the distortion
electrocoating, e-coating, cathodic electrodeposi- of the particle double layer under the application
tion, or electrophoretic coating, is a simple and of a DC electric field (Corni et al. 2008). However,
effective technique for coating of charged parti- numerous other theories (flocculation by particle
cles on substrates (Besra and Liu 2007). It has accumulation, particle charge neutralization, elec-
several advantages including continuous trochemical particle coagulation, electrical double
processing, uniform deposition and control of layer distortion, and thinning mechanism) have
the thickness, and morphology of a deposited been proposed to explain the particle interactions
film by adjustment of the deposition time and and the kinetics of deposition.
applied potential. In EPD, charged powder parti- Several examples of membrane preparation
cles, dispersed or suspended in a liquid medium, using an EPD technique are reported. For exam-
are attracted and deposited onto a conductive ple, EPD is used as a seeding method for making
substrate of opposite charge on application of a zeolite membranes (Abdollahi et al. 2007). Zeo-
DC electric field. There are two types of electro- lites are crystalline structures which possess uni-
phoretic deposition (Fig. 1). When the particles form and molecular-sized pores. Zeolite
are positively charged, the deposition happens on membranes have a great potential in separation
the negative electrode (cathode) and the process and catalysis processes owing to their unique
is termed cathodic electrophoretic deposition. pore structures and adsorption properties and
The deposition of negatively charged particles their high thermal, mechanical, and chemical sta-
on positive electrode (anode) is called anodic bility compared with polymeric membranes.
electrophoretic deposition. By suitable modifica- Since zeolites are negatively charged particles,
tion of the surface charge on the particles, any of they can be effectively attracted to the substrates
the two modes of deposition is possible. This of positive charge. By the aid of EPD, an oriented
technique is convenient for stable suspensions continuous layer of nano-sized zeolite seeds is
containing charged particles free to move when formed on the support and acts as nuclei for the
an electric field is applied. Therefore, EPD can be next step which is crystal growth under hydro-
applied to any material that is available as a fine thermal situation.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_207-2
2 Electrophoretic Deposition

Electrophoretic a b
Deposition,
Fig. 1 Schematic of
electrophoretic deposition + − −
process. (a) Cathodic EPD +
and (b) anodic EPD + −

+ +
− −
+

+ + −
− + − +

The EPD technique is also used for the prep- ▶ Zeolite Membrane
aration of membrane electrode assembly for fuel
cell (Morikawa et al. 2004). A membrane elec-
trode assembly can be prepared by EPD process
References
onto a Nafion membrane. A suspension
consisting of ethanol, carbon powders with Pt Abdollahi M, Ashrafizadeh SN, Malekpour A (2007)
catalyst, and Nafion polymer is used to obtain a Preparation of zeolite ZSM-5 membrane by electro-
stable dispersed solution. The thickness of the phoretic deposition method. Microporous Mesoporous
prepared catalyst layer is controlled by EPD dura- Mater 106:192–200
Besra L, Liu M (2007) A review on fundamentals and
tion or concentration of suspension. The cell applications of electrophoretic deposition (EPD).
obtained may present a higher electrochemical Prog Mater Sci 52:1–61
performance compared with ordinary cells. Corni I, Ryan MP, Boccaccini AR (2008) Electrophoretic
deposition: from traditional ceramics to nanotechnol-
ogy. J Eur Ceram Soc 28:1353–1367
Morikawa H, Tsuihiji N, Mitsui T, Kanamura K (2004)
Cross-References Preparation of membrane electrode assembly for fuel
cell by using electrophoretic deposition process.
▶ Electrophoretic Painting J Electrochem Soc 151:A1733–A1737
▶ Fuel Cell Membrane
E

Electrophoretic Mobility The electrophoretic mobility of charged sol-


utes, including proteins, is predicted using the
Catherine Charcosset Debye-H€uckel-Henry theory (O’Connor
Université Lyon 1, Villeurbanne, France et al. 1996). This theory is valid only for spherical
nonconducting particles at low zeta potentials,
with ions present in the electrical double layer
When an electric field is applied across a given behaving as point charges. The Debye-H€uckel-
medium, charged solutes or particles suspended Henry theory gives the mobility as
in the electrolyte are attracted toward the elec-
trode of opposite charge. Viscous forces acting ze f ðkr Þ

on the component tend to oppose this movement. 6pr ð1 þ kr Þ
When equilibrium is reached between these two
opposing forces, the solutes or particles move where z is the net charge (dimensionless), e the
with constant velocity. The velocity is dependent elementary charge (C), r the particle radius (m), 
on factors such as the strength of electric field or the viscosity (kg m1 s1), and f(kr) is the Henry
voltage gradient, the dielectric constant of the correction factor, which has values between 1 and
medium, the viscosity of the medium, and the 1.5. The Debye-H€uckel parameter, k, is defined
zeta potential of the particles. by
The electrophoretic mobility, m (m2/Vs), is the
observed electrophoretic velocity, v (m/s), 2e2 N A I
k2 ¼
divided by electric field strength, E (V/m): ekT


v where NA is the Avogadro’s constant (kmol1),
E I is the ionic strength (kmol m3), e is the permit-
tivity (J1 C2 m1), k is the Boltzmann’s constant
The electrophoretic velocity is the distance of (J K1), and is T the temperature. O’Brien and
migration divided by time, also called velocity White (1978) obtained a more rigorous solution
of migration. Mobilities are sometimes expressed to the equations describing the electrophoretic
with a negative sign, because migration of the mobility of a rigid spherical particle with a uni-
solutes or particles generally occurs in the direc- form charge density. The predictions of this
tion opposite to the electrophoretic field (which is model coincide with those of the Debye-H€uckel-
taken as reference). Henry theory for systems with zeta potentials less
than 25 mV.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_208-2
2 Electrophoretic Mobility

The electrophoretic mobility of proteins has Cross-References


been determined through several microfiltration
membranes under conditions of zero concentra- ▶ Electrical Potential
tion driving force and with negligible adsorption ▶ Electrophoresis
on to the membranes occurring during the exper-
iment (O’Connor et al. 1996). The initial mobility
of both proteins is close to free-solution values at
References
the same pH, after correction for the ionic
strength of the buffer. This effect is explained O’Brien RW, White LR (1978) Electrophoretic mobility
by the effect of reduced free area in the mem- of a spherical colloidal particle. J Chem Soc Faraday
brane which is compensated by a corresponding Trans 1:1607–1626
increase in the potential gradient. Data were also O’Connor AJ, Pratt HRC, Stevens GW (1996) Electropho-
retic mobilities of proteins and protein mixtures in
obtained for mixtures of two proteins. Interac- porous membranes. Chem Eng Sci 51:3459–3477
tions occur when the two proteins are oppositely
charged, changing the apparent mobilities from
the free solution values.
E

Electrophoretic Painting paint, the resin being rendered soluble by the


addition of suitable amines such as melamine.
Catherine Charcosset When current is passed through the paint, the
Université Lyon 1, Villeurbanne, France resin and pigments will migrate to the anode
while the amine will be discharged at the cathode.
During paint deposition the level of amine will
Electrophoretic painting, also called electropho- increase, and this causes a decrease in paint depo-
retic deposition of paint, electrodeposition paint- sition rate if allowed to continue. The most usual
ing, or E-coating, is an economical and corrosion- processes used for removal of excess amine are
resistant technique for applying coatings to elec- ultrafiltration often in combination with reverse
trically conducting materials. It is widely used to osmosis.
coat many industrial products such as automobile After electrophoretic painting, ultrafiltration
bodies and parts, tractors and heavy equipment, continuously treats the paint bath to produce per-
metal furniture, and beverage containers. The meate needed for rinsing metal parts (Agana
process is carried out with the use of anodes and et al. 2011). While permeate is used for rinsing,
cathodes in the painting tank. There are two types the mixture of paint and rinse water is returned to
of electrophoretic painting: anaphoretic and cat- the paint bath from the downstream rinse system.
aphoretic painting. In anaphoretic painting the The volume in the paint bath remains constant,
profiles will be the anode, and in cataphoretic and the process leads to a closed loop cycle
painting the profiles will be the cathode. In the including a multistage rinse system. No wastewa-
electrophoretic painting process, evolution of ter is produced and almost no deionized water is
oxygen gas will take place at the anode, and required for the purpose of rinsing. Different
hydrogen gas will be evolved at the cathode. types of membranes are available for various
The electrophoretic paint is continuously cir- types of paint. The type and size of the membrane
culated to avoid settling of the paint solids and modules are related to the needs of bath volume
heat resulting from the pumping process as well and characteristic parameters of the paint bath,
as from the passage of electric current. Dry coat- such as total solids, pH, and temperature.
ing thicknesses of the order of 20 mm are nor-
mally applied, using a voltage of 150–200 V for a
time of 1–2 min. After painting, the profiles are Cross-References
rinsed before stowing at temperatures of
180–200  C for 20–30 min. The electrophoretic ▶ Electrophoretic Deposition
paint may contain a water-soluble acrylic-based ▶ Permeate
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_209-2
2 Electrophoretic Painting

References membrane as applied to the ultrafiltration of post-


electrodeposition rinse wastewater. Desalination
Agana BA, Reeve D, Orbell JD (2011) Optimization of the 278:325–332
operational parameters for a 50 nm ZrO2 ceramic
E

Embryonic Stem (ES) Cell growth factors and molecules, which trigger the
differentiation process.
Loredana De Bartolo ES cells for their ability of propagating them-
National Research Council of Italy, Institute on selves indefinitely represent a valuable tool for
Membrane Technology, ITM-CNR, Rende (CS), both research and regenerative medicine. They
Italy can serve as an unlimited source of any cell type
in the body; human ES cells could yield highly
effective in vitro models for use in drug discovery
Embryonic stem (ES) cell is a totipotent stem cell programs and provide a renewable source of cells
derived from an early stage embryo, which is for use in transplantation therapy. Cell therapies
called blastocyst. This stage is reached 4–5 days based on the use of ES cells have been proposed
after fertilization and contains from 64 to several for tissue replacement after injury or disease.
hundred cells organized in an outer shell, the Adult stem cells, isolatable from bone mar-
trophectoderm, and the inner cell mass (ICM). row, adipose tissue, tooth pulp, and many other
The ICM is the locus of pluripotent cells destined locations of the body, are capable of self-renewal
to yield all the tissues of the developed organism. and can be readily expanded ex vivo for several
In the process of obtaining embryonic stem cells, passages without losing their self-renewal capac-
the trophectoderm is removed by ity. Mesenchymal stem cells can differentiate
immunosurgery, and the ICM is disaggregated into multiple tissue-forming cell lineages such
and plated on feeder cells. Ethical issues surround as osteoblasts, chondrocytes, adipocytes,
the derivation of human ES cells from in vitro tenocytes, and myocytes. Recent work on the
fertilized blastocysts. differentiation of bone marrow-derived mesen-
Embryonic stem cells have pluripotency and chymal stem cells into neuron-like cells is
indefinite replication characteristics. These cells another demonstration of considerable plasticity
have the capacity to give rise to differentiated of adult mesenchymal stem cells. Stem cells are
progeny representative of all three embryonic often a preferred cell source for regeneration of
germ layers (ectoderm, endoderm, and meso- multiple cell lineage tissues. The ability to
derm). ES cells are able to differentiate in all expand stem cells is desired to generate cells for
cell types differently from adult stem cells that tissue engineering in clinical and pharmaceutical
can produce only a limited number of cell types. applications (Rahaman and Mao 2005). Conven-
It is possible to modulate the differentiation of tional methods for expanding stem cells or pro-
stem cells in a given phenotype by using specific genitor cells comprised polystyrene culture
dishes and component of extracellular matrix
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_210-4
2 Embryonic Stem (ES) Cell

such as collagen. Alternatively biocompatible to act as scaffolds to guide and improve 3D tissue
and biodegradable materials have been proposed formation, substrates to enhance cell culturing
to support cells and promote their differentiation techniques, vehicles for cell delivery, and sources
and proliferation toward the formation of a tissue of immobilized and/or time-released factors.
(Piscioneri et al. 2011). They can be applied to the regeneration of numer-
Advances in cell-based therapies would not ous tissue types, including the liver, pancreas,
have been possible without the innovative design bone, cartilage, skin, and nerves, and are being
and fabrication of several generations of bioma- used for the in vitro realization of physiological
terials. Novel biomaterials with distinct proper- models.
ties are necessary to accommodate the growth
and interactions of multiple cell lineages in com-
posite tissue constructs (Griffith 2000). Mem- References
brane systems provide the temporary structural
framework for tissue-forming cells to synthesize De Bartolo L, Bader A (2013) Biomaterials for stem cell
therapy: state of art and vision for the future. CRC
extracellular matrices and other functional com-
Press, Boca Raton
ponents in the intended shape and dimensions Griffith LG (2000) Polymeric biomaterials. Acta Mater
(De Bartolo and Bader 2013). They can respond 48:263–277
on the key demands for utilizing cell-based ther- Pavlica S, Piscioneri A, Peinemann F, Keller M,
Milosevic J, Staeudte A, Heilmann A, Schulz-
apies to engineer composite tissue constructs
Siegmund M, Laera S, Favia P, De Bartolo L, Bader
with a purposeful orientation toward anatomic A (2009) Rat embryonic liver cell expansion and dif-
structures that the tissue-engineered constructs ferentiation on NH3 plasma-grafted PEEK-WC-PU
are intended to regenerate. Development of new membranes. Biomaterials 30:6514–6521
Piscioneri A, Campana C, Salerno S, Morelli S, Bader A,
intelligent biomaterials in synergy with cell biol-
Giordano F, Drioli E, De Bartolo L (2011) Biodegrad-
ogy will advance stem cell-based clinical thera- able and synthetic membranes for the expansion and
peutics. Engineered membranes have the functional differentiation of rat embryonic liver cells.
potential to mimic and control the physical, Acta Biomater 7:171–179
Rahaman MN, Mao JJ (2005) Stem cell-based composite
chemical, and biological factors necessary for
tissue constructs for regenerative medicine.
guiding stem cell differentiation (Pavlica Biotechnol Bioeng 91(3):261–284
et al. 2009). They are currently being investigated
E

Emulsion Liquid Membrane (ELM) larger interfacial area, and scope of continuous
operation.
Vladimir S. Kislik Since an ELM is a thin film of liquid (oil or
Campus Givat Ram, Casali Institute of Applied aqueous) composed of surfactants and their sol-
Chemistry, The Hebrew University of Jerusalem, vents between a feed and a receiving phase, any
Jerusalem, Israel immiscible liquid can serve as a membrane
between two liquid or gas phases containing a
solute at different concentrations. If the solute is
Emulsion liquid membrane, ELM, is a system in soluble in the membrane phase and has a reason-
the form of double emulsions (for details, see able diffusivity through the membrane, then its
Chakraborty et al. 2010). It may be of two selective transport through the membrane from
types: water-in-oil emulsion dispersed in an higher to lower concentration can be achieved.
external aqueous phase and oil-in-water emulsion This type of permeation has simple mechanism
dispersed in an outer organic phase. The mem- and not of much technical importance.
brane phase in the water-in-oil-in-water (W/O/ At facilitated transport mechanism, liquid
W) type is the immiscible oil phase separating membrane incorporates a reactive component or
the aqueous phases, while in the O/W/O type, the carrier, reacting reversibly and selectively with
immiscible water phase separating the two species of interest to carry the formed complexes
organic phases acts as the LM. Hence, the liquid across the LM to the internal phase, and dissoci-
membrane serves here a dual purpose: ates, discharging the solute to the internal phase.
(a) permitting selective transfer of one or more The unchanged carrier then diffuses back to the
components through it from external phase to membrane-external phase interface (see Fig. 1).
internal droplets and vice versa a‘nd A small amount of carrier is required in the mem-
(b) preventing mixing of external and internal brane phase even for achieving a high degree of
phases. The emulsion is dispersed in the feed separation. At different proton concentrations in
solution, and mass transfer from the feed to the the aqueous phase or using another ions, ion
internal receiving phase takes place. ELMs were exchange processes between two LM surfaces
first used for separation of hydrocarbons from occur. This phenomenon is called coupled mass
wastewater with high separation efficiency. Com- transport. If the transports of these two different
pared to conventional processes, emulsion liquid species occur in the same direction, it is called
membrane (ELM) process has some attractive cotransport, while transport in opposite direction
features, for example, simple operation, high effi- is called countertransport. Evidently the process
ciency, extraction and stripping in one stage, leads to the transport of targeted ionic species
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_211-2
2 Emulsion Liquid Membrane (ELM)

plants installed for zinc recovery from wastewa-


Organic ter in Austria, having a capacity of 75 m3/h and
700 m3/h, removing zinc selectively from 500 to
3 ppm. Bis(2-ethylhexyl) dithiophosphoric acid
M2+ has been used as carrier. One more plant with the
MR2 M2+ 200 m3/h capacity in Germany and the 200 m3/h
Strip
H+ capacity plant in the Netherlands.
Weak acids like phenol and cresol and weak
RH bases like ammonium and amines have been suc-
H + cessfully removed from wastewater. Among
Feed them, the separation-concentration of phenol
has been intensively investigated. Phenol
removal from wastewater was commercialized
Feed Phase Membrane Strip Phase
I Phase II III in China. Phenol is removed from about
H+
1,000 ppm to 0.5 ppm with an extraction effi-
Cm ciency of greater than 99.95 %.
Cmc ELM technology has been applied to a great
Ci
extent for separation of mixtures of saturated and
aromatic hydrocarbons, of amino acids, and of
strong acids like nitric acid and thiocyanate. Cya-
C’mc
H+ nide removal from wastewater in gold processing
Ci’ is commercialized in China. Cyanide is reduced
from about 130 ppm to 0.5 ppm with an extrac-
tion efficiency of 99.6 %.
Emulsion Liquid Membrane (ELM), Fig. 1 Schematic ELM has promise in the fields of biotechnol-
representation of the liquid membrane globule and con-
centration profile of solute through ELM
ogy and biomedicine and has found application in
the separation of organic acids, fatty acids, puri-
fication of antibiotics, enzyme-catalyzed reac-
across the membrane against their concentration
tions, and detoxification of blood.
gradient. This so-called “uphill” transport will
continue until one driving factor (difference of
chemical potentials) is balanced by the difference
between chemical potentials of another References
transported ion.
The ELM technique has great potential for Chakraborty M, Bhattacharya C, Datta S (2010) Emulsion
hybrid liquid membranes: definitions and classifica-
recovery and removal of different metal ions.
tion, theories, module design, applications, new direc-
Separation of metals like copper, zinc, cadmium, tions and perspectives. In: Kislik V (ed) Liquid
cobalt, nickel, mercury, uranium, chromium, rhe- membranes principles and applications in chemical
nium, and several others, including noble metals separations & wastewater treatment, 1st edn. Elsevier,
Boston, pp 141–200
like gold and silver, lanthanides, and rare earths,
was studied. To date, there are two industrial
E

Encapsulation Colloidosomes: Shperical vesicles whose


shells consist of coagulated or fused colloid
Goran Vladisavljevic and Richard Holdich particles.
Chemical Engineering Department, Polymersomes: Shperical vesicles whose
Loughborough University, Loughborough, shells consist of amphiphilic block copolymers.
Leicestershire, UK Amphiphilic molecules: Surface active mole-
cules made up of two parts, a polar or electrically
charged hydrophilic part and a hydrophobic part,
Synonyms most often an alkyl chain.
Polycondensation: A polymerization in which
Encapsulation: entrapping, enclosing, the growth of polymer chains proceeds by con-
enveloping; Amphiphilic substances: densation reactions between molecules of all
Amphiphiles degrees of polymerization.
Layer-by-layer polyelectrolyte deposition: A
thin film fabrication technique based on deposit-
Definitions ing alternating layers of oppositely charged poly-
electrolytes with wash steps in between.
Encapsulation: Coating or entrapping of active Encapsulation is a process of enclosing or
ingredient inside a solid shell or within a liquid entrapping a core material (liquid, gas, solid par-
or solid matrix of another material. ticles, cells, dissolved active ingredients, etc.)
Complex coacervation: Coacervation caused inside a solid shell or within a solid or liquid
by the interaction of two oppositely charged matrix for the purpose of controlled or triggered
macromolecules. release, immobilization, isolation, or protection
Internal phase separation: Phase separation of the encapsulated material. The material being
within emulsion droplets consisted of a mixture encapsulated is called the core material, and the
of polymer, good solvent and poor solvent, usu- carrier material used for envelopment or entrap-
ally triggered by removal of good solvent. ment is called the shell material. Typical exam-
Micelles: Spherical aggregates of surfactant ples of core materials are ink or dye for
molecules dispersed in an aqueous solution. carbonless copy papers, liquid crystals for
Liposomes: Spherical vesicles whose shells microparticle-based displays, phase-change
consist of single or multiple concentric bilayers material for smart textiles, high-molecular-
resulting from the self-assembly of phospholipids weight gases for ultrasound contrast imaging,
in an aqueous solution. genetic material for in vitro
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_212-7
2 Encapsulation

a Core/shell b Matrix type by simple molecular diffusion through the shell


or by deliberately compromising the integrity of
the shell, e.g., by exposing the microcapsule to
environmental stresses such as mechanical
forces, change of pH, temperature, or ionic
strength, or by chemical or biochemical degrada-
tion of the shell. A special class of core/shell
capsules are micelles and vesicles (liposomes,
polymersomes, and colloidosomes), formed by
c Multiple cores d Multiple shells self-assembly of amphiphilic molecules
(phospholipids and diblock copolymers) or parti-
cles (Dinsmore et al. 2002). Micelles are formed
spontaneously when amphiphiles are dispersed in
a polar solvent at concentrations that exceed a
critical level, known as the “critical micelle con-
centration” (CMC). Micelles containing solubi-
lized materials are referred to as microemulsions.
Encapsulation, Fig. 1 Schematic diagrams of capsules
A difference between micelles and vesicles is that
with different morphologies vesicles are not a thermodynamically stable state
of amphiphiles and do not form spontaneously,
compartmentalization, active food ingredients e.g., without input of external energy (Tadros
for functional food products, enzymes for biocat- 1993).
alytic reactors, drugs, pesticides, fragrances, anti- In the matrix-type capsule (Fig. 1b) the core
microbial agents, etc. material is distributed uniformly throughout a
Encapsulation efficiency (EE) is defined as the matrix of shell material. The most common
percentage of core material incorporated into the release pattern from matrix-type capsules is first
microcapsules relative to the total amount of the order in which the release rate decreases expo-
core material added during encapsulation pro- nentially with time until the active ingredient is
cess: EE = (mE/mT) 100 %, where mE is the exhausted. Typical matrix-type capsules are mul-
mass of the core material incorporated and mT tiple emulsions, hydrogel particles, solid lipid
is the total mass of the core material added. Load- particles, polymeric particles, etc. Hybrid struc-
ing capacity refers to the percentage of core tures consisting of a number of hierarchically
material incorporated within the microcapsules assembled homogenous phases may be
relative to the total mass of the microcapsules engineered that allow for even finer control over
(i.e., core + shell material). the functionality of microcapsules (Fig. 1c, d).
Two main types of capsules can be distin-
guished, core/shell (reservoir) type and matrix
type. In the core/shell capsule (Fig. 1a), the References
shell material completely surrounds and contains
Dinsmore AD, Hsu MF, Nikolaides MG, Marquez M,
an internal core material (the internal phase). The
Bausch AR, Weitz DA (2002) Colloidosomes: selec-
strategies used for formation of shell are spray tively permeable capsules composed of colloidal par-
coating, complex coacervation, polymer precipi- ticles. Science 298:1006–1009
tation by internal phase separation, interfacial Tadros TF (1993) Industrial applications of dispersions.
Adv Colloid Interface Sci 46:1–47
reaction that may include polycondensation or
Yow HN, Routh AF (2006) Formation of liquid
cross-linking, and layer-by-layer polyelectrolyte core–polymer shell microcapsules. Soft Matter
deposition (Yow and Routh 2006). The core 2:940–949
material can be released from core/shell capsules
E

Enhanced Oil Recovery (EOR) removal units such as membrane operations offer
much flexibility for such an operation (Table 1).
Arnaud Baudot The first large-scale EOR project operating
Physics and Analysis Division, IFP Energies membranes has been carried out in the Sacroc
nouvelles, Solaize, France oil field located in Western Texas. Carbon dioxide
injection was launched in 1972 (at a flow
range up to 240,000 Nm3/h). Three CO2 recovery
Enhanced oil recovery (EOR) aims at increasing units were initially installed: two hot potassium
the oil field’s recovery yield, thanks to high- carbonate-based absorption units (operated by
pressure injection of water or carbon dioxide. Sun Explo with a 190,000 Nm3/h capacity lead-
Injection of pressurized carbon dioxide leads to ing to a reduction of carbon dioxide from 24 % to
the maintenance of high pressures in the reservoir 0.5 % and Chevron, with a 54,000 Nm3/h lower-
and to an improvement of oil displacement, ing CO2 content down to 1 %) and an amine
thanks to several physical effects: decrease of (MEA)-based absorption unit (operated by
oil viscosity due to carbon dioxide solubilization, Monsanto, with a 20,000 Nm3/h capacity). At
stripping effects, and modification of multiphase the end of the 1970s, realizing that the level of
equilibria due to CO2 solubilization in the reser- CO2 was raising at a higher rate than expected,
voir aqueous phase. When the oil reaches the Chevron contacted Cynara in order to install and
surface, carbon dioxide is purged with the asso- operate two gas permeation units upstream of the
ciated gas. Since the volumes of concerned carbon hot potassium carbonate absorption columns. The
dioxide are very large – from 140 to 280 Nm3 par treatment capacities of the membrane units were,
extracted barrel (Mazur and Chan 1982) – it is respectively, 60,000 Nm3/h at 35 bar feed pres-
necessary to separate carbon dioxide from the sure prior to the Sun unit and 25,000 Nm3/h at
hydrocarbon gaseous phase in order to have it 33 bar feed pressure prior to the Chevron unit.
recycled to the reservoir (after pressurization). Cynara chose to operate a single-stage configura-
Since the quantity of CO2 dissolved in oil tion, the membrane module being installed in
varies over a large range of values during the parallel. The membrane operation proved to be
whole production of the reservoir (levels from highly flexible and reliable, as the membrane
40 % up to 90 % can be observed after a few modules remained in operation twice longer
years of production (Cooley and Dethloff 1985)), than the expected lifetime (more than 5 years
it is rather difficult to design a cost-effective CO2 instead of 2–3 years) without any selectivity
removal unit that could operate during the entire decrease. A slight decrease in membrane perme-
life of the reservoir. Therefore, modular CO2 ability has nevertheless been observed
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_218-2
2

Enhanced Oil Recovery (EOR), Table 1 Comparison of relative investment costs (CAPEX) and operating costs (OPEX) of membrane-based, solvent-based, and hybrid
processes for carbon dioxide capture (EOR applications)
CAPEX réf. Cryo.a Mem.
Operating conditions Study realized by Year OPEX réf. + Mem. Mem. +DEA DEA Cryo.a TEA KCO3 chaud
175.000 m3/h Amoco (Goddin 1982) 1982 47 M$ 1 2.2 1.56 1.48
90 % CO2, 20.4 M$/a 1 1.76 1.39 1.12
18 bar
118.000 m3/h Permea (Boustany et al. 1983) 1983 16.1 M$ 1.50 1 1.31
80 % CO2 6.5 M$/a 1.31 1 1.82
190.000 m3/h Fluor Engineering Schendel and Seymour 1985) 1984 1 0.63 0.63b
40 % CO2 1 0.56 0.68b
a
Cryo.: cryogenic distillation (Ryan-Holmes process (Kohl and Nielsen 1997))
b
Hot potassium carbonate + membrane
Enhanced Oil Recovery (EOR)
Enhanced Oil Recovery (EOR) 3

Enhanced oil recovery 1 2 3 4 5 6


(Kvaerner Membrane Systems)
3
Flow rate (103 Nm3/h) 26.5 7.4 18.9 11.2 15.3 3.8
Pressure (bar) 16 25 20 26 5 1
5 6 2
CO2 70 10 93.4 35.4 95.2 86.2
CH4 9.6 26.9 2.9 20 2.0 6.7
C2 6.3 10.0 1.0 14.0 0.7 2.4 1
Composition (% mol.) C3 5.6 18.4 0.6 12.9 0.4 1.5
i-C4 2.5 8.6 - 6.0 - 0.2
n-C4 1.3 4.3 - 3.0 - 0.1
H2S 0.6 0.01 0.8 0.1 0.9 0.4 4
N2 4.1 11.8 1.1 8.6 0.7 2.5

CH4 (C2+) recovery yield = 77,8 % (73 %)

Enhanced Oil Recovery (EOR), Fig. 1 EOR example of permeation application (Spillman 1989)

throughout the operation, and it was necessary to Shell, Texas: Cynara membranes were used to
add more modules in order to maintain the pro- process 13,000 Nm3/h of gas containing
duction level of the membrane operation 70 % CO2 (Fig. 1).
(Marquez and Hamaker 1986).
Since then, other membrane companies have
seen their products involved in other EOR
References
projects:
Boustany K, Narayan RS, Stookey DJ (1983) Economics
– Kvaerner membrane systems (Chapel of removal of carbon dioxide from hydrocarbon gas
et al. 1999): mixtures. In: Abstracts 62nd Annual Gas Processors
Dallas Production Inc. (Texas) treated Association, San Francisco, CA, pp 146–149
Chapel DG, Mariz CL, Ernest J (1999) Recovery of CO2
200,000 Nm3 of gases containing up to from flue gases: commercial trends. In: Oral Presenta-
25 % of carbon dioxide in 1994 during a tion Canadian Society of Chemical Engineers Annual
feasibility study that lasted for 18 months. Meeting, Saskatoon, Sakatchewan, Canada.
After this test, the membrane unit was in Cooley TE, Dethloff WL (1985) Field-tests show mem-
brane processing attractive. Chem Eng Prog 81:45–50
operation treating 1200 Nm3/h. Goddin CS (1982) Comparison of processes for treating
Hydrocarbon Operating, Inc. (Texas) gases with high CO2 content. In: Abstracts 61st
processed 590 Nm3/h at 51 bar feed pres- Annual Gas Processors Association Convention, Dal-
sure in 1994 on a pilot skid composed of las, TX, pp 60–68
Kohl A, Nielsen R (1997) Gas purification, 5th edn. Gulf
two tubular membrane modules. Publishing Co, Houston, pp 1238–1295
– Medal: Marquez JJ, Hamaker RJ (1986) Development of mem-
A Medal membrane unit was operated at the brane performances during SACROC operations. In:
need of the 1990s to process 14,200 Nm3/h Oral presentation at AIChE Spring National Meeting
and Petro. Expo’86. New Orleans, LA
at 56 bar, 48 % CO2, reducing the retentate Mazur WH, Chan MC (1982) Membranes for natural-gas
CO2 concentration down to 6 %. sweetening and CO2 enrichment. Chem Eng Prog
– Cynara (Kohl and Nielsen 1995): 78:38–43
Amoco, Texas (1994): Cynara membranes Schendel RL, Seymour JD (1985) Take care in picking
membranes to combine with other processes for CO2
were used to process 35,000 up to removal. Oil Gas J 83:84–86
120,000 Nm3/h of gas containing 80 % CO2. Spillman RW (1989) Economics of gas separation mem-
Mobil, Salt Creek (1992): Cynara membranes branes. Chem Eng Prog 85:41–62
were used to process 76,000 up to
120,000 Nm3/h of containing 70 % CO2.
E

Enzymatic Ultrafiltration a positively charged polyelectrolyte and the ure-


Membranes (Immobilization ase (enzyme which catalyzes the hydrolysis of
of Urease and Trypsin) urea to ammonium and carbon dioxide) as a neg-
atively charged polyelectrolyte. For adsorption of
Christophe Innocent the polyelectrolyte layers, the supporting mem-
Institut Européen des Membranes, ENSCM, brane (polyacrylonitrile-modified membrane
CNRS, Université de Montpellier, Montpellier, negatively charged) was immersed in the solution
France of the cationic polyelectrolyte, rinsed with the
buffer solution to remove excess of polycations
on membrane surface, immersed in the solution
The sodium alginate was used as an anionic poly- of the anionic polyelectrolyte, and rinsed with the
electrolyte. The polyethyleneimine was used as a buffer solution again. These steps were repeated
cationic polyelectrolyte. Trypsin (enzyme which to form multiple polyelectrolyte bilayers based
catalyzed the hydrolysis of peptide bonds in on the electrostatic layer-by-layer self-assembly
which the carboxyl groups are contributed by (Fig. 1).
the lysine and arginine residues) was applied as

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_219-4
2 Enzymatic Ultrafiltration Membranes (Immobilization of Urease and Trypsin)

Enzymatic Ultrafiltration Membranes (Immobilization of Urease and Trypsin), Fig. 1 Scheme of layer-by-layer
adsorption of polyelectrolytes on membrane

References

Decher G (1997) Fuzzy nanoassemblies: toward layered


polymeric multicomposites. Science 277:1232–1237
E

Extracellular Polymeric Substance or mucilage). These aggregates are held together


(EPS) by a type of EPS mainly comprising of surface-
active, algae-derived anionic polysaccharides
Loreen O. Villacorte collectively known as transparent exopolymer
FMC Technologies, Separation Innovation and particles (Alldredge 2002). The latter has been
Research Center, Arnhem, The Netherlands recently identified as one of the major initiators of
aquatic biofilms as it can form conditioning films
on the solid-liquid interface conducive for bacte-
Extracellular polymeric substances or EPSs are rial attachment (Bar-Zeev et al. 2012).
biosynthetic polymers from prokaryotic Over the years, the important role of EPS in
(bacteria, archaea) and eukaryotic (algae, fungi) the microbial activities in natural aquatic systems
microorganisms, which either form (loose or is widely recognized. Moreover, it has also been
tight) slimes around the microbial cells or are identified to cause serious problems in technical
excreted as discrete gels to the surrounding envi- systems ranging from the shipping industry,
ronment. Typically, EPSs are heterogeneous power industry, microelectronics, and food
mixtures of polysaccharides, proteins, nucleic industries to water purification (Flemming
acids, lipids, and other polymeric compounds. et al. 2009). In water supply systems, such prob-
The highly diverse chemical composition of lems are due to either organic or biological foul-
EPS is a result of the different processes related ing of reservoirs, pipelines, media filters, and
to their production and their immediate environ- separation membranes.
ment: active microbial secretion, shedding of cell EPS accumulation in membrane filtration sys-
surface materials, cell lysis, and adsorption from tems can cause increase of operating pressure and
the environment (Wingender et al. 1999). cleaning frequency due to blockage of membrane
EPSs are often associated with the formation pores as well congestion along the feed channel
of biofilms and microbial aggregates. In biofilm (Flemming et al. 1997). In NF/RO systems, it can
systems, they are mainly responsible for binding directly cause decline in permeate water quality
cells and other particulate materials together and (e.g., salt rejection) due to hindered back diffu-
to the solid-liquid interface (Characklis and sion of rejected salts and can indirectly cause
Wilderer 1989). In surface water sources, membrane damage due to long exposure of
suspended EPSs are responsible for the formation cleaning chemicals and very high feed channel
of large aggregates of organic and inorganic pressure drop (Vrouwenvelder et al. 2011). It has
suspended materials including living and dead been proposed that the removal of planktonic
microorganisms in the water (e.g., marine snow EPS from the feedwater by pretreatment with
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_220-6
2 Extracellular Polymeric Substance (EPS)

dissolved air flotation (DAF) and/or UF/MF References


membranes can effectively minimize biofouling
in NF/RO systems. However, this is still subject Alldredge AL (2002) Marine snow. In: Nybakken JW,
Broenkow WW, Vallier TL (eds) Interdisciplinary
to extensive debate and investigations.
encyclopedia of marine sciences. Grolier Academic
During algal blooms, very sticky EPS mate- Reference, Danbury
rials (including TEPs) produced by phytoplank- Bar-Zeev E, Berman-Frank I, Girshevitz O, Berman
ton and bacterioplankton can cause physically T (2012) Revised paradigm of aquatic biofilm forma-
tion facilitated by microgel transparent exopolymer
irreversible (or non-backwashable) fouling in
particles. Proc Natl Acad Sci USA 109(23):9119–9124
dead-end MF/UF systems (Villacorte Characklis WG, Wilderer PA (1989) Glossary. In:
et al. 2010). In this case, chemically enhanced Characklis WG, Wilderer PA (eds) Structure and func-
backwashing (CEB) can be effective in restoring tion of biofilms. Wiley, Chichester, pp 369–371
Flemming H-C, Schaule G, Griebe T, Schmitt J,
membrane permeability. However, applying an
Tamachkiarowa A (1997) Biofouling – the Achilles
optimal dose of coagulant (conventional or heel of membrane processes. Desalination
in-line) prior to membrane filtration has been 113:215–225
found to effectively minimize the need for chem- Flemming H-C, Murthy PS, Venkatesan R, Cooksey KE
(eds) (2009) Marine and industrial biofouling,
ical cleaning (e.g., Schurer et al. 2012).
vol 4, Springer Series on Biofilms. Springer, Berlin
Lens P, O’Flaherty, Moran AP, Stoodley P, Mahony
T (eds) (2003) Biofilms in medicine, industry and
environmental biotechnology: characteristics, analysis
Cross-References and control. IWA Publishing, London
Schurer R, Janssen A, Villacorte L, Kennedy MD
▶ Algal Bloom (2012) Performance of ultrafiltration & coagulation
in an UF-RO seawater desalination demonstration
▶ Biofilm plant. Desalination Water Treat 42:57–64
▶ Biological Fouling Villacorte LO, Schurer R, Kennedy MD, Amy G,
▶ Organic Fouling Schippers JC (2010) The fate of transparent
▶ Polysaccharides exopolymer particles in integrated membrane systems:
a pilot plant study in Zeeland, The Netherlands. Desa-
▶ Proteins lination Water Treat 13:109–119
▶ Transparent Exopolymer Particles (TEP) Vrouwenvelder JS, Kruithof J, Van Loosdrecht M (2011)
Biofouling of spiral wound membrane systems. IWA
Publishing, London
Wingender J, Neu TR, Flemming H-C (eds) (1999) Micro-
bial extracellular polymeric substances: characteriza-
tion, structure, and function. Springer, Berlin
E

Extraction Index for any involved species. It gives an indication


about the real advantages offered by using a
Giuseppe Barbieri membrane unit instead of conventional ones.
Institute on Membrane Technology, Italian The higher the variable value, the higher the
National Research Council, Rende(CS), Italy performance of the membrane unit. It is defined
as the ratio (Eq. 1) of the permeate flow rate of the
species permeated through the membrane to that
The extraction index is a measure of membrane totally fed to the membrane unit. Equation 1
operation performance of extracting a desired shows different ways for evaluating the extrac-
species from the feed/retentate side in order to tion index:
have it as permeate. It can be defined/evaluated

Permeate flow ratei


Extraction Indexi ¼
Feed flow ratei

Permeate flow rate Permeate molar fractioni


¼
Feed flow rate Feed molar fractioni

Permeate flow rate Permeate Partial Pressurei


¼ (1)
Feed flow rate Feed Partial Pressurei

Permeate flow rate Permeate concentrantioni


¼
Feed flow rate Feed concentrantioni

Permeate flow rate Permeate mass fractioni


¼
Feed flow rate Feed mass fractioni

The extraction index assumes a specific and more membrane reactors since a desired chemical can
interesting form when a chemical reaction takes be fed in it but also produced by reaction. In this
place inside the membrane unit such as in the
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_221-1
2 Extraction Index

case, Eq. 1 has to take into account also the If the water-gas shift reaction is used as an exam-
production term: ple, the extraction index can be defined as the
ratio of the H2 permeated through the membrane
Extraction Indexi ¼ to that totally available in the feed stream both as
Permeate flow ratei H2 molecules and also obtainable from other
Feed flow ratei þ Production by Reaction for i  th chemicals (e.g., CO) by reaction, to the mem-
(2) brane unit (Eq. 3):

Flow ratePermeate
H2
H2 Extraction Index ¼
Flow rateAvailable
H2
in the feed

Flow ratePermeate
H2
in the MR¼ (3)
Flow rateFeed
H2 þ a  Flow rateFeed
CO


H2 O=CO feed molar ratio per H2 O=CO feed molar ratio < 1

1 per H2 O=CO feed molar ratio  1

The extraction index (Barbieri et al. 2008) takes extraction index is determined by the membrane
into account the hydrogen fed as H2 molecules properties, feed molar ratio, and CO conversion
and that is contained in the feed stream in other achieved in the membrane reactor, at set operat-
chemicals (e.g., H2O). The term (a flow rate CO ing conditions.
feed) of the Eq. 3 considers the maximum H2
extractable from the chemicals (other than hydro-
gen) present in the system. The coefficient References
(a) takes into account the defecting reactant
(CO or H2O) by means of the feed molar ratio Barbieri G, Brunetti A, Tricoli G, Drioli E (2008) An
innovative configuration of a Pd-based membrane
H2O/CO. It (a) is equal to the feed molar ratio if
reactor for the production of pure hydrogen. Experi-
the latter is lower than 1 (CO in defect with mental analysis of water gas shift. J Power Sources
respect to H2O). It (a) will be equal to 1 when 182(1):160–167. doi:10.1016/j.jpowsour.2008.03.086
the CO exceeds the H2O. As defined, the
F

Facilitated Pervaporation pervaporation assisted reactor for further


explanation.
Bart Van der Bruggen However, facilitated pervaporation may rather
Department of Chemical Engineering, Process be related to a hybrid membrane extraction sys-
Engineering for Sustainable Systems (ProcESS), tem, as described by Bessarabov et al. (1999) for
KU Leuven, Leuven, Belgium the separation of liquid olefin/paraffin mixtures in
the range up to C6. Nonporous polymeric mem-
branes are used in a membrane contactor and a
A facilitated pervaporation system usually refers high-boiling-point selective liquid extractant
to the combination of a pervaporation as a sepa- flowing along polymeric membranes between
ration unit combined with a chemical reactor for the extractor and the membrane stripper. The
esterification reactions or other equilibrium reac- olefin components permeated through the poly-
tions. The “facilitation” then refers in fact to the meric films at elevated temperatures in a mem-
reaction, and not the separation. The brane stripper, making it possible to obtain
pervaporation unit removes the side product of pervaporation transport. This is schematically
the reaction (in case of esterification, this is shown in Fig. 1 (Bessarabov et al. 1999).
water) so that the reaction equilibrium shifts to a Another approach to obtain a pervaporation
higher product yield (Van der Bruggen 2010). effect is by the use of fixed recognition sites in
Other reactions than esterifications can also be membrane contactors (Touil et al. 2006), so that
facilitated, on condition that they concern an the selectivity needed for pervaporation is
equilibrium reaction and that the side product obtained in a pertraction process (in which a
can be easily removed by a pervaporation mem- porous membrane without any selectivity is
brane (as is the case for water in an organic used). The combination of selectivity character-
reaction mixture). For bioconversions, the reac- istic for pervaporation and the pertraction effect
tion product(s) are to be removed instead of the results in an enhancement, which can be denoted
by-products, in order to enhance the activity of as facilitated pervaporation. Cyclodextrins, for
the microbial population. This is the case, for example, can be used to form inclusion com-
example, in the production of bioethanol and in plexes of different stability with organic mole-
ABE (acetone, butanol, ethanol) fermentations, cules in the separation of p-xylene, m-xylene, and
where ethanol (or butanol) is removed by a o-xylene (Touil et al. 2006). Kusumosahyo
hydrophobic pervaporation membrane. See also et al. (2004) made a similar study on polyacrylic
pervaporation membrane reactor and acid (PAA) membranes and concluded that the
native PAA membrane was almost impermeable
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_222-4
2 Facilitated Pervaporation

Inlet for extractant increased fluxes and separation factors.


A similar enhancement effect was obtained by
A the incorporation of carbon nanotubes (CNTs)
in the pores of a polyvinylidene fluoride
(PVDF) membrane (Sae-Khow and Mitra 2009),
and for polyvinyl alcohol (PVA) membranes
Contacting
Hydrocarbon (Bryant et al. 1997), and many other publications
spacers
feed layer can be found on similar effects in mixed matrix
membranes, nanoparticles-enhanced membranes,
and hybrid organic–inorganic membranes.
Extractant
layer Chemical modifications have also been studied
for enhancement of pervaporation. Wu
et al. (2002) studied cross-linked polydimethyl-
siloxane (PDMS) membranes modified by the
sequential introduction of two different side-arm
functional groups, -(CH2)(3)OC2H5 and -(CH2)
Pumping
Cooling B (3)NMe2, for the pervaporative recovery of
Heating
p-cresol from aqueous streams, which was
STRIPPER
successful.

Non-porous
membrane References

Bessarabov DG, Theron JP, Sanderson RD, Schwarz HH,


Schossig-Tiedemann M, Paul D (1999) Separation of
Degassing
1-hexene/n-hexane mixtures using a hybrid mem-
C=C
brane/extraction system. Sep Purif Technol
16(2):167–174
Facilitated Pervaporation, Fig. 1 Facilitated Bryant DL, Noble RD, Koval CA (1997) Facilitated-
pervaporation using a hybrid membrane extraction system transport separation of benzene and cyclohexane with
(for olefin separation). A is an extraction module, B is a poly(vinyl alcohol)-AgNO3 membranes. J Membr Sci
membrane pervaporation cell (Reprinted with permission 127(2):161–170
of Elsevier from Bessarabov et al. 1999) Kusumosahyo SP, Kanamori T, Sumaru K, Iwatsubo T,
Shinbo T (2004) Pervaporationof xylene isomer mix-
for the xylene isomers, and the incorporation of ture through cyclodextrins containing polyacrylic acid
cyclodextrins in the PAA membranes resulted in membranes. J Membr Sci 231:127–132
Liu WP, Li B, Cao RJ, Jiang ZY, Yu SN, Liu GH, Wu
membranes having a molecular recognition func- H (2011) Enhanced pervaporation performance of
tion, which selectively facilitated the transport of poly (dimethyl siloxane) membrane by incorporating
the xylene isomers. titania microspheres with high silver ion loading.
A further use of the term facilitated J Membr Sci 378:382–392
Sae-Khow O, Mitra S (2009) Fabrication and characteri-
pervaporation refers to the membrane material zation of carbon nanotubes immobilized in porous
itself. Liu et al. (2011) incorporated Ag(+) loaded polymeric membranes. J Mater Chem
titania (TiO(2)) microspheres into a poly 19(22):3713–3718
(dimethyl siloxane) (PDMS) matrix for Touil S, Tingry S, Bouchtalla S, Deratani A (2006) Selec-
tive pertraction of isomers using membranes having
pervaporative desulfurization of model gasoline fixed cyclodextrin as molecular recognition sites.
and demonstrated facilitated transport through Desalination 193:291–298
these membranes, as could be seen from
Facilitated Pervaporation 3

Van der Bruggen B (2010) Pervaporation membrane reac- Wu P, Brisdon BJ, England R, Field RW (2002) Prepara-
tors. In: Enrico D, Lidietta G (eds) Comprehensive tion of modified difunctional PDMS membranes and a
membrane science and egineering, vol 3. Academic, comparative evaluation of their performance for the
Oxford, pp 135–163 pervaporative recovery of p-cresol from aqueous solu-
tion. J Membr Sci 206:265–275
F

Fat Hydrolysis, Membrane that buoyancy effect leads to creaming at the top
Operations of of the container, but the process may be speeded
up by centrifugation or filtration. The major dis-
Angela C. Macedo1 and F. Xavier Malcata2 advantage of the latter is the difficulty in remov-
1
LEPABE - Laboratory of Engineering of ing the fat layer once formed – coupled with
Processes, Environment, Biotechnology and clogging of the membrane pores – which is par-
Energy, University of Porto, Porto, Portugal ticularly detrimental in the case of hydrophobic
2
DEQ – Department of Chemical Engineering & matrices. Milk is often homogenized by forcing it
LEPABE - Laboratory of Engineering of into a tiny nozzle under high pressure, so as to
Processes, Environment, Biotechnology and reduce the average globule size to less than 1 mm;
Energy, University of Porto, Porto, Portugal this creates a more uniform distribution of glob-
ules that improves kinetic stability of the emul-
sion (Fox and McSweeney 1998).
Lipids that are solid at room temperature are Hydrolysis of fats can be effected by lipases
termed fats. In nature, most fats are (and esterases, to a lesser extent), which require a
triglycerides – consisting of a glycerol backbone, fat/water interface be present; this type of inter-
to which three individual fatty acid moieties are facial reaction is thus promoted by high specific
attached. The variety of fats in nature and their areas, which may be attained at the expense of
diversity in terms of physicochemical properties addition of emulsifiers and vigorous stirring.
come from the number of combinations of the However, lipases are typically much more expen-
hundreds of existing fatty acid residues – which, sive than their fat substrates, so some form of
due to their underlying metabolic synthesis path- immobilization thereof is in order for economic
way, are characterized by an even number of feasibility; this approach is particularly simple
carbon atoms. because such enzymes do not require cofactors
In view of their insolubility and the relevance for catalytic activity, while possessing a rela-
to water-based life, fats often appear stabilized tively high hydrophobic nature that facilitates
via emulsification in aqueous media; this is nota- spontaneous adhesion to hydrophobic materials
ble in the case of milk fat, with globules via adsorption.
surrounded by a membrane containing proteins Several immobilized microbial lipases are
and phospholipids. Said native globules range in available from industrial suppliers, using, e.g.,
size from less than 1 mm to over 10 mm. The ion exchange resins and polymeric materials as
uneven size distribution provides larger globules supports; they have been applied to hydrolyze
with a tendency to float: under static conditions, fats in emulsified form, but show the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_223-2
2 Fat Hydrolysis, Membrane Operations of

disadvantage that the fat and enzyme particles Depending on the level of water in their vicin-
must collide for catalysis to occur. Porous mem- ity, membrane-immobilized lipases operating on
branes constitute an interesting alternative, a fat substrate may also perform ester synthesis,
because lipase can be immobilized inside their as well as interesterification – of the acidolysis,
pores – with water pumped along one side and alcoholysis, and transesterification
(melted) fat along the other. Besides low rates of types – depending on whether the aqueous sub-
fouling, said tangential membranes may offer strate is replaced by a fatty acid, an alcohol, or
high volumetric efficiencies – especially if they another fat, respectively. This process is rela-
are manufactured in hollow-fiber form – and per- tively easy to bring about, but suffers from two
mit the concentration of fat to remain at its max- major shortcomings: enzymes tend to deactivate
imum level ever by circumventing phase mixing. as time online elapses, thus calling for enzyme
Furthermore, immobilized lipase processes makeup; and product separation is often difficult,
offer fatty acid- and stereo-specificity advantages especially when only lipid phases are
over plain acid- or base-catalyzed hydrolysis of involved – and resorts to distillation (which
fats – which are intrinsically should be carried out at low pressure in the case
nonspecific. Considering the difference in metab- of heat-labile fats).
olism of fatty acids depending on their original
regiodistribution and chain length, lipases have
been largely applied to produce tailor-made References
derivatives of triacylglycerols with medium- or
short-chain fatty acid residues in external posi- Fox PF, McSweeney PLH (1998) Milk lipids. In: Fox PF,
McSweeney PLH (eds) Dairy chemistry and biochem-
tions (sn-1 and sn-3) and long-chain fatty acids in
istry. Blackie Academic and Professional Publishers,
the internal position (sn-2) (Willis et al. 1998); London, pp 67–146
these are in higher and higher demand for nutri- Willis W, Lencki E, Marangoni A (1998) Lipid modifica-
tional purposes. tion strategies in the production of nutritionally func-
tional fats and oils. Crit Rev Food Sci Nutr 38:639–674
F

Fat Processing, Membrane The basic operations in fat processing are wet
Operations of melting and dry rendering – or hybrid systems
thereof. Fat tissues are subjected to relatively
Angela C. Macedo1,2 and F. Xavier3 mild processing conditions to minimize their
1
ISMAI – University Institute of Maia, Avenida decay – but high-quality final products hinge
Carlos Oliveira Campos, Avioso S. Pedro, critically on the quality and source of the raw
Portugal materials. They are usually collected from
2
LEPABE - Laboratory of Engineering of slaughterhouses from animals slaughtered on
Processes, Environment, Biotechnology and the same day and undergo strict food safety
Energy, University of Porto, Porto, Portugal steps according to HACCP
3
Department of Chemical Engineering, methodology – including monitoring of environ-
University of Porto, Porto, Portugal mental contaminants, growth hormones, and vet-
erinary drugs. Membrane processing is possible,
but only on clean melted fat – and chiefly to
Fat processing is an active business, designed to deliver support for enzymes aimed at controlled
create added value from slaughter by-products chemical modifications of such fat, e.g.,
downstream the animal chain. It encompasses interesterification.
activities dealing with production of animal fats Fat interesterification can be carried out via
(and proteins) suitable for human consumption in chemical or enzymatic processes; the former
agreement with directive 77/99/EEC (EU 1997), require metal alkalis as catalysts, but produce
as well as processing of category 3 (formerly random interchange of acyl groups, lead to con-
labeled low risk) materials from animals tamination of the final product with residual cat-
approved for human consumption in agreement alyst, and allow formation of soaps – all of which
with regulation ABPR 1774/2002/EC (EU 2002). are viewed as drawbacks relative to their enzy-
Fat processing has historically been associated matic counterparts (Erickson 1995). Lipase-
with manufacture of high-grade animal fats for mediated interesterification with lipases is char-
specific markets, e.g., bakery industry, calf milk acterized by great versatility, reasonable sub-
replacers, and pet food – as well as commodities strate selectivity (including regio-and
for formulation in the oleo-chemical industry enantioselectivity), possibility of operation at
(e.g., manufacture of soaps) and cosmetics; it room temperature and pressure, and the absence
uses bovine tallow, porcine lard, and poultry fat of side reactions. To fully exploit the technical
as major feedstocks. advantages of such enzymes, economic feasibil-
ity recommends the use in immobilized form – to
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_224-3
2 Fat Processing, Membrane Operations of

extend their useful life, avoid product contami- the carrier is the basis of (effective) covalent
nation and consequent unstability, and circum- attachment. This is clearly the most efficient
vent the need for emulsification (James mode of immobilization – despite its being
et al. 2009). Lipase immobilization also facili- much more detrimental for enzyme activity, com-
tates product separation, enhances thermostabil- plex in terms of implementation, and heavily
ity, alleviates rate dependence on pH, and is more dependent on the properties of the carrier (Cao
flexible in terms of reactor configuration. 2005).
Unlike hydrolases at large that operate in plain Finally, entrapment involves capture of
aqueous phases, lipases are activated only in the enzyme within a polymeric matrix during the
presence of water/lipid interfaces – provided by polymerization process – whereas (the related)
the contacting surface between the immiscible microencapsulation entails confinement by a
aqueous and fat phases, which can be made to membrane-like physical barrier around the
coincide with a porous membrane. Techniques enzyme preparation; entrapped enzymes may be
that met with industrial success for immobiliza- further microencapsulated. Both processes
tion of lipases include adsorption, covalent bind- require simple equipment and relatively inexpen-
ing, and entrapment/microencapsulation sive reagents – and yield a better stability and an
(Knezevic et al. 2004). Note that the economic activity similar to adsorbed enzymes (Cao 2005).
feasibility is directly related to the volumetric
productivity on the long run, which depends in
turn not only on the operational stability of the References
enzyme but also on its actual activity – which is
normally lower than that of free enzyme, in addi- Cao L (2005) Carrier-bound immobilized enzymes. Prin-
ciples, application and design. Wiley-VCH, Weinheim
tion to mass transfer constraints (Vulfson 1994).
Erickson DR (1995) Practical handbook of soybean
Physical adsorption is the simplest method for processing and utilization. American Oil Chemists
lipase immobilization; binding occurs via hydro- Society, Champaign
gen bonds, salt linkages, and van der Waals EU (1997) Council Directive 77/99/EEC of 21 December
1976 on health problems affecting intra-community
forces. The process is carried out at mild condi-
trade in meat products. Off J Eur Commun L26
tions, without (or with a marginal) support acti- EU (2002) Regulation (EC) No. 1774/2002 of the Euro-
vation and in the absence of extraneous reagents; pean Parliament and of the Council laying down health
it is thus prone to preserving enzyme activity and rules concerning animal by-products not intended for
human consumption. Off J Eur Commun L273:1–95
specificity. The chemical nature of the carrier
James J, Simpson BK, Marshall MR (2009) Application of
(including the ratio of hydrophilic to hydrophobic enzymes in food processing. Crit Rev Food Sci Nutr
groups), the particle size and porosity, and the 36:437–463
surface area available determine the amount of Knezevic ZD, Siler-Marinkovic SS, Mojovic LV
(2004) Immobilized lipases as practical catalysts.
enzyme bound, as well as the enzyme behavior
APTEFF 35:1–280
following immobilization (Cao 2005). Vulfson EN (1994) Industrial applications of lipases. In:
Chemical reaction between activated amino Woolley P, Peterson SB (eds) Lipases: their structure,
acid residues far from the catalytic and binding biochemistry and application. Cambridge University
Press, Cambridge, UK, pp 271–288
site of the enzyme and active functionalities on
F

Feed Pressure distillation columns, adsorbers, absorbers, liquid-


liquid extractors, filters, pipelines, etc., are fed by
Giuseppe Barbieri a stream entering the unit. The pressure of this
Institute on Membrane Technology, Italian stream (to be treated by the unit operation) at the
National Research Council, Rende (CS), Italy entering section of each unit operation is defined
as feed pressure.
A further specification is required for mem-
Membrane operations, for instance, membrane brane systems. Often, an auxiliary stream named
reactors, membrane gas separators, membrane “sweep” is fed to the membrane unit. This stream
contactors, membrane emulsifiers, membrane is characterized by a different pressure named
crystallizers, reverse osmosis, nanofiltration, “sweep pressure”; this pressure cannot be
ultrafiltration, microfiltration, etc. as well the referred to as “feed pressure.”
more conventional unit operations, like reactors,

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_225-1
F

Fenton Test The free radicals generated by Fenton’s


reagent induce then secondary reactions: the
P. Knauth free hydroxyl radical is a powerful,
Madirel UMR 7246, Aix Marseille University- non-selective oxidant used to oxidize organic
CNRS, Marseille Cedex 20, France contaminants in waste waters to primarily carbon
dioxide and water.
Nowadays, Fenton’s test is applied for the
Fenton’s reagent was developed in the 1890s by accelerated testing of the oxidation stability of
Henry John Horstman Fenton as an analytical proton exchange membranes (PEM) for fuel cell
reagent (Fenton and Jones 1900). It is a solution applications (Healy et al. 2005). Generally, the
of hydrogen peroxide and an iron catalyst. Iron weight loss after a defined treatment time is used
(II) sulfate is a typical iron compound in Fenton’s to monitor membrane degradation. Typical
reagent. Fenton’s test conditions for PEM membranes
The mechanism mostly accepted today, are an aqueous solution with 30 % H2O2 and
suggested by Haber and Weiss in the 1930s 20 ppm Fe2+ at 80–90  C with three treatment
(Haber and Weiss 1932), is that iron(II) is oxi- cycles with fresh reagent and 24 h per cycle.
dized by hydrogen peroxide to iron(III), a Given that the initial H2O2 concentration is
hydroxyl radical and a hydroxide anion much higher than in an operating fuel cell,
(reaction 1): “softer” alternative conditions are also used
with an aqueous 3 % H2O2 solution mixed with
Fe2þ þ H2 O2 ! Fe3þ þ OH  þ OH (1) 4 ppm Fe2+ at 68  C (Ramaswamy et al. 2008).
Although Fenton’s test is straightforward and
Iron(III) is then reduced back to iron(II), a per- considered as a benchmark for PEM evaluation, it
oxide radical and a proton by the same hydrogen has inherent limitations, given that the membrane
peroxide (dismutation reaction 2): degradation in this test is not related to an elec-
trode process and does not involve variations in
Fe3þ þ H2 O2 ! Fe2þ þ OOH  þ Hþ (2) fuel cell operating conditions, e.g., operating
potential, relative humidity, and the presence of
In the overall reaction, two molecules of hydro- fuel and oxygen.
gen peroxide are converted into two radicals and
water by the presence of catalytic iron ions.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_226-1
2 Fenton Test

References Healy J, Hayden C, Xie T, Olson K, Waldo R,


Brundage A, Gasteiger H, Abbott J (2005) Aspects of
Fenton HJH, Jones HO (1900) The oxidation of organic the chemical degradation of PFSA ionomers used in
acids in presence of ferrous iron part I. J Chem Soc PEM fuel cells. Fuel Cells 5(2):302–308
77:69–76 Ramaswamy N, Hakim N, Mukerjee S (2008) Degrada-
Haber F, Weiss J (1932) On the catalysis of hydroperox- tion mechanism study of perfluorinated proton
ide. Naturwissenschaften 20:948–950 exchange membrane under fuel cell operating condi-
tions. Electrochim Acta 53(8):3279–3295
F

Fixed Carrier Membrane dual-mode sorption model, assuming the pres-


ence of two distinct regions exhibiting gas solu-
Marius Sandru bility based on Henry’s law and Langmuir
Polymer Particles and Surface Chemistry, sorption isotherm. The model assumes also that
Materials and Chemistry, SINTEF, Trondheim, permeation is diffusion-limited. This model
Norway shows the same behavior as facilitated transport
in liquid membranes and does not predict a per-
colation threshold as “chained carrier” model
Fixed (site) carrier membranes (FSC) combine does. The model implies that the effective diffu-
the durability of a dense membrane with the sion coefficient of the solute to be transported
selectivity of a supported liquid membrane depends on the morphology of membrane
(SLM) overcoming the limitation of SLM, deg- between two reactive sites (“terrain”). Changes
radation due to the wash out of the carrier solu- in polymer morphology cause a change in this
tion over time. The carrier is either covalently effective diffusion coefficient.
bonded to the polymer chain (chained carrier) or The model presented by R. Noble is based on
immobilized in the polymer matrix by physical the model presented by Barrer (1984) assuming
constraints or weaker ionic bonding. A fixed car- that a hole (microvoid) of the polymer free vol-
rier membrane will separate mainly via facili- ume is equivalent to a complexing site (a carrier).
tated transport mechanism, implying that the Barrer’s dual-mode transport for glassy polymers
carrier will react specifically with one of the contains four diffusion coefficients: diffusion of a
components to be separated. compound (A) through the polymer matrix, dif-
Noble (1990, 1991) and Cussler (Cussler fusion of (A) from the polymer matrix to a hole in
et al. 1989) developed two different models to the Langmuir region (excess of free volume),
describe the transport across fixed carrier mem- diffusion of (A) between two holes, and diffusion
branes. E. L. Cussler explained the transport by of (A) from a hole to the polymer matrix. The
“chained carrier” theory, when carriers are cova- significance of this analysis is that it predicts
lently bonded, requiring a certain mobility of facilitated transport even when there is no diffu-
polymeric chains and that a percolation threshold sion or mobility of the complexing agent.
appears when two chained carriers are too far Both Noble’s and Cussler’s models have their
apart. limitations. Dual sorption model presented by
R. Noble described the transport of neutral Noble assumes that the concentration of the car-
molecules such as O2 (Noble 1990) or ions rier is in large excess and consequently constant.
(Noble 1991) across membranes in the terms This implies that the model will start to deviate
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_229-2
2 Fixed Carrier Membrane

from experimental results at high loadings of the References


carrier with the permeant (A) (carrier saturation).
Also the model does not take into account the Barrer RM (1984) Diffusivities in glassy polymers for the
dual mode sorption model. J Membr Sci 18:25
reaction kinetic between the carrier and permeant
Cussler EL, Aris R, Bhown A (1989) On the limits of
(A). facilitated diffusion. J Membr Sci 43:149–164
The hopping mechanism proposed by Cussler Noble RD (1990) Analysis of facilitated transport with
will strongly depend on the system permeant- fixed site carrier membranes. J Membr Sci 50:207–214
Noble RD (1991) Analysis of ion transport with fixed site
membrane material characteristics even though
carrier membranes. J Membr Sci 56:229–234
it is taking into account the chemical reaction
between the carrier and component (A): high
Further Reading
diffusion coefficients of a compound (A) will Baker RW (2004) Membrane technology and applica-
allow facilitation effect even at low concentration tions. McGraw- Hill, New York
of the carrier infirming a strict percolation thresh- Mulder M (2003) Basic principle of membrane technol-
ogy. Kluwer, London
old predicted by the model.
F

Fixed Bed Catalytic Reactor Often, a sweep gas can be used in the perme-
ation side of the membrane in order to keep the
Fausto Gallucci permeation hydrogen partial pressure as low as
Faculty of Chemical Engineering and Chemistry, possible for minimizing the membrane area
Eindhoven University of Technology, required for the hydrogen separation. This prac-
Eindhoven, The Netherlands tice is, for example, very useful if hydrogen for
ammonia plant is being produced, in which case
an amount of nitrogen can be used for sweeping
The fixed bed (or packed bed) membrane reactor the permeation side producing a synthesis stream
configuration is the first and most studied config- (N2/H2 = 1/3) ready for the final reaction step. If
uration for membrane reactors. This is because a sweep gas is used in the permeation side, then a
the first studies on membrane reactors focused on packed bed membrane reactor can be used in both
the effect of the gas permeation through mem- cocurrent or countercurrent modes.
branes on the reaction system (which is often a An interesting feature of packed bed mem-
conventional packed bed reactor). brane reactors is the possibility to operate them
In a packed bed membrane reactor, the cata- in a reverse flow mode, integrating the reaction
lyst is confined in fixed bed configuration, and it and separation with the recuperative heat
is in contact with a permselective membrane. The exchange inside the reactor. This operational
most used packed bed configuration is the tubular mode is quite interesting for partial oxidation of
one where the catalyst may be packed either in methane (POM) (Smit et al. 2005). In normal
the membrane tube or in the shell side, while the POM systems air and CH4 feed streams have to
permeation stream is collected in the other side of be preheated to the reaction temperature, while
the membrane (in the case of hydrogen-selective being POM reaction only slightly exothermic, the
membranes) or one reactant is feed on the other external heat transfer between feed and exhaust is
side of the membrane (in the case of oxygen- very expensive. Therefore, recuperative heat
selective membrane). exchange is preferably carried out inside the
For multitubular membrane reactor configura- reactor.
tions, the catalyst in tube configuration can be Although the tube in tube configuration is
preferred especially for construction reason and quite useful to work in lab scale and for proof of
for the extent of bed-to-wall mass and heat trans- principle of membrane reactors, for industrial
fer limitations which can be very detrimental in scale some other configurations need to be used
the catalyst in shell configuration. in order to increase the membrane area per vol-
ume of vessel used. In fact, the amount of
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_230-2
2 Fixed Bed Catalytic Reactor

hydrogen produced is directly related to the important drawback has driven the research
amount of membrane area installed in the reactor. toward new reactor concepts such as micro-
Starting for the tube in tube configuration, a membrane reactors or fluidized bed membrane
straightforward way to increase the membrane reactors.
area in packed bed is the tube in shell configura-
tion (Buxbaum 2002; Tosti et al. 2008).
Although the packed bed configuration is very
References
advantageous and easy to operate, the production
of thin membranes brought under the spotlight Buxbaum RE (2002) Patent US20026461408
one of the disadvantages of fixed bed membrane Gallucci F, Van Sint Annaland M, Kuipers JAM
reactors: the influence of bed-to-wall mass trans- (2010) Theoretical comparison of packed bed and flu-
fer limitations on the membrane area required. idized bed membrane reactors for methane reforming.
Int J Hydrog Energy 35:7142–7150
Briefly, as long as the hydrogen flux through the Peters TA, Stange M, Klette H, Bredesen R (2008) High
membrane is a limiting step, the effect of external pressure performance of thin Pd-23%Ag/stainless steel
mass transfer limitations such as the limitations composite membranes in water gas shift gas mixtures;
to hydrogen transport between the bulk of the influence of dilution, mass transfer and surface effects
on the hydrogen flux. J Membr Sci 316(1–2):119–127
catalytic bed (where hydrogen is produced) and Smit J, Bekink GJ, Van Sint Annaland M, Kuipers JAM
the membrane wall (where hydrogen is recov- (2005) A reverse flow catalytic membrane reactor for
ered) can be neglected. However, by increasing the production of syngas: an experimental study. Int
the membrane flux, the external mass transfer J Chem React Eng 3
Tosti S, Basile A, Bettinali L, Borgognoni F, Gallucci F,
limitations became limiting and determine the Rizzello C (2008) Design and process study of Pd
extent of membrane area. This has been demon- membrane reactors. Int J Hydrog Energy
strated both experimentally (Peters et al. 2008) 33(19):5098–5105
and numerically (Gallucci et al. 2010). This
F

Fixed-Site (Chained-Carrier) are covalently bound in the polymer membrane.


Membranes The solute is transported via a hopping (“Tarzan”)
mechanism from one carrier to the next one
Marius Sandru between the two interfaces, feed and permeate
Polymer Particles and Surface Chemistry, sides of the membrane.
Materials and Chemistry, SINTEF, Trondheim, In order to transport components via facilitated
Norway transport, the polymeric chains must have a cer-
tain mobility degree, and the concentration of the
carrier must be higher than the percolation thresh-
Carrier-facilitated transport processes in liquid old (Cussler et al. 1989).
membranes often achieve spectacular separations The hopping mechanism proposed by Cussler
between closely related species because of carrier will strongly depend on the system permeant-
selectivity. The instability of supported liquid membrane material characteristics even though it
membranes (SLM) or emulsion type of mem- is taking into account the chemical reaction
branes (ELM) is a major technical challenge for between the carrier and a component (A): high
their implementation at large industrial scale diffusion coefficients of a compound (A) will
(Mulder 2003; Baker 2004; Koros and Mahajan allow facilitation effect even at low concentration
2000). One approach to stabilize the membranes of the carrier infirming a strict percolation thresh-
is to covalently link the carrier complex to the old predicted by the model.
matrix polymer resulting in fixed-site carrier A particular case of “chained carrier” for CO2
(chained) membranes. transport is presented by KT.J. Kim et al (2013).
The term chained carrier refers to transport The carrier is represented by the amine groups
mechanism theory rather than to position of the covalently bonded to the polymeric chain of
carrier on the membrane. E. L. Cussler (Cussler polyvinylamine.
et al. 1989) explained the facilitated transport by
a “chained carrier” theory that implies a certain
mobility of polymeric chains and that a percola-
References
tion threshold appears when two chained carriers
are too far apart. Chained carriers, by comparison Baker RW (2004) Membrane technology and applications.
to mobile carriers diffusing freely within a liquid McGraw- Hill, New York
membrane, have limited diffusion because they

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_231-2
2 Fixed-Site (Chained-Carrier) Membranes

Cussler EL, Aris R, Bhown A (1989) On the limits of Koros WJ, Mahajan R (2000) Pushing the limits on possi-
facilitated diffusion. J Membr Sci 43:149–164 bilities for large scale gas separation: which strategies?
Kim TJ et al. (2013) Separation performance of PVAm J Membr Sci 175:181–196
composite membrane for CO2 capture at different pH Mulder M (2003) Basic principle of membrane technology.
levels, J. of Mem. Sci 428:218–224 Kluwer, Dordrecht
F

Fluidized Bed Membrane Reactors According to Deshmukh et al. (2007) the main
advantages of the MAFBR can be listed as
Fausto Gallucci follows:
Faculty of Chemical Engineering and Chemistry,
Eindhoven University of Technology, • Negligible pressure drop, which allows using
Eindhoven, The Netherlands small particle sizes resulting in limited inter-
nal mass and heat transfer limitations (higher
effectiveness factors)
A fluidized bed membrane reactor, also indicated • (Virtual) Isothermal conditions
as membrane-assisted fluidized bed (MAFBR), is • Flexibility in membrane and heat transfer sur-
an integrated reactor where membranes (in form face area and arrangement of the membrane
of tubes, hollow fibers, or planar modules) are bundles
immersed in a fluidized bed of catalyst particles. • Improved fluidization behavior as a result of:
Typical example of MAFBR for hydrogen pro- • Compartmentalization, i.e., reduced axial
duction is reported in (Gallucci et al. 2010a) and gas back-mixing.
consists in a bundle of hydrogen-selective mem-
branes immersed in a catalytic bed operated in Reduced average bubble size due to enhanced
bubbling regime. The use of fluidized bed mem- bubble breakage, resulting in improved bubble to
brane reactors makes possible the reduction of emulsion mass transfer.
bed-to-wall mass transfer limitations, but also MAFBR for hydrogen production also cir-
allows operating the reactor at a virtually isother- cumvent the bed-to-wall mass transfer limitations
mal condition (due to the movement of catalyst). affecting packed bed membrane reactors. It has
This possibility can be used for operating the been demonstrated that higher membrane fluxes
autothermal reforming of hydrocarbons inside (possible with nowadays membranes) will cause
the membrane reactor. In fact, as indicated by a significant increase of the concentration polar-
Tiemersma et al. (2006), the autothermal ization in packed bed membrane reactors, even in
reforming of methane in a packed bed membrane membrane tubes with a diameter as small as 1 cm.
reactor is quite difficult due to the hot spot at the By using the MAFBR, the membrane area
reactor inlet which can melt down the membrane. required for a fixed hydrogen flux can be
This problem is completely circumvented in flu- decreased by 50 % if compared with packed bed
idized bed membrane reactors. In this case both reactors (Gallucci et al. 2010a).
autothermal reforming and hydrogen recovery
can be performed in a single reactor.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_232-2
2 Fluidized Bed Membrane Reactors

Even though Rahimpour and coworkers often Gallucci F, Van Sint Annaland M, Kuipers JAM (2010a)
used fluidized bed membrane reactor for distrib- Theoretical comparison of packed bed and fluidized
bed membrane reactors for methane reforming. Int
utive hydrogen feeding in methanol reactors (see J Hydrog Energy 35:7142–7150
Rahimpour and Lotfinejad 2008), most of the Gallucci F, Van Sint Annaland M, Kuipers JAM (2010b)
literature has focused on pure hydrogen produc- Pure hydrogen production via autothermal reforming
tion through Pd-based membranes (see among of ethanol in a fluidized bed membrane reactor. Int
J Hydrog Energy 35:1659–1668
others Adris et al. 1991; Prasad and Elnashaie Grace JR, Li X, Lim CJ (2001) Equilibrium modelling of
2002) and on autothermal reforming reactions catalytic steam reforming of methane in membrane
(see a.o. Grace et al. 2001; Gallucci et al. 2010b). reactors with oxygen addition. Catal Today
64:141–149
Prasad P, Elnashaie SSEH (2002) Novel circulating
fluidized-bed membrane reformer for the efficient pro-
duction of ultraclean fuels from hydrocarbons. Ind Eng
References
Chem Res 41:6518–6527
Rahimpour MR, Lotfinejad M (2008) Co-current and
Adris AM, Elnashaie SSEH, Hughes R (1991) A fluidized countercurrent configurations for a membrane dual
bed reactor for steam reforming of methane. Can type methanol reactor. Chem Eng Technol
J Chem Eng 69:1061 31(1):38–57
Deshmukh SARK, Heinrich S, Mörl L, van Sint Tiemersma TP, Patil CS, Sint Annaland MV, Kuipers
Annaland M, Kuipers JAM (2007) Membrane assisted JAM (2006) Modelling of packed bed membrane reac-
fluidized bed reactors: potentials and hurdles. Chem tors for autothermal production of ultrapure hydrogen.
Eng Sci 62:416–436 Chem Eng Sci 61(5):1602–1616
F

Food Processing by Membrane different possibilities in terms of separation to


Operations be attained – via microfiltration, ultrafiltration,
nanofiltration, and reverse osmosis (sorted by
Angela C. Macedo1,2 and F. Xavier3 decreasing pore size) (Drioli et al. 2011).
1
ISMAI – University Institute of Maia, Avenida Membrane processing has met with industrial
Carlos Oliveira Campos, Avioso S. Pedro, success in clarification and concentration of liq-
Portugal uid foods because it operates at room tempera-
2
LEPABE - Laboratory of Engineering of ture, entails low energy consumption, and is
Processes, Environment, Biotechnology and highly preformant with regard to a wide range
Energy, University of Porto, Porto, Portugal of contaminants – besides scaling up easily
3
Department of Chemical Engineering, (Sant’Anna et al. 2012); it may also increase
University of Porto, Porto, Portugal yield, and its high selectivity can be taken advan-
tage to improve control (Drioli et al. 2011). Mem-
branes are able to remove sediments,
Food processing consists of transformation of microorganisms, and large-sized compounds;
raw ingredients into food, or food itself into they offer indeed an efficient way to gain superior
other forms. Food processing typically starts quality and safety without disturbing the basic
with clean, harvested crops or butchered animal sensory profile of a food product. As major dis-
products and uses them to produce safe and advantages, one should outline high hydraulic
attractive products – along the food chain, down pressure drops, limited maximum attainable con-
to the consumer at home (Marsh and Angold centration, and concentration
2004). Various unit operations are part of the polarization – especially in media with high
current practice, which rely on either thermal loads of organic compounds (Petrotos
processing or mechanical work: the former are et al. 2010).
less appropriate to heat-labile items and are also Microfiltration separates suspended particles,
characterized by poor thermodynamic efficiency. typically from 0.1 to 10 mm (thus including bac-
Mechanical work is, to advantage, applied in teria); for sterilization purposes, 0.4–0.6 mm
membrane-based processes: they take advantage membranes in dead-end and cross-flow filtration
of a physical barrier (i.e., a porous membrane or modes are recommended. Permeate fluxes of the
filter) to separate particles from a fluid based on order of 100,000 L.m 2.h 1 are typically
their size and shape and resort to high pressure observed when processing (clean) water; liquid
and tailor-made membranes with specific pore foods usually reduce such a permeate flux to
sizes. The pore size distribution allows indeed 100–200 L.m 2.h 1, owing primarily to
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_233-3
2 Food Processing by Membrane Operations

viscosity, fouling, and concentration polarization relatively low hydraulic pressure and easy scale-
(Accomazzo et al. 1988). up (Sant’Anna et al. 2012).
Ultrafiltration resorts to membranes with pore Membrane contactors represent another
sizes in the range of 0.1–0.001 mm; it is typically approach to membrane operations in food
intended for removal of high molecular weight processing – where separation does not rely spe-
substances, colloidal materials, and polymeric cifically on the membrane acting as selective
molecules of organic or inorganic nature. Ultra- barrier, but is instead based on phase equilibria.
filtration is a cross-flow separation process – i.e., Hence, mass transfer between phases is promoted
the liquid feed flows tangentially along the mem- without dispersing one phase into the other, and
brane surface with a pressure drop across it, caus- such disadvantages as flooding at high flow rates,
ing part of that stream to percolate the membrane unloading at low flow rates, requirement for
(thus producing a permeate). The type and emulsified state and density differences, and
amount of species left in the remaining stream high interfacial area are dramatically alleviated.
(retentate) depend on the characteristics of the In principle, all traditional stripping, scrubbing,
membrane and the operating conditions, as well absorption, evaporation, distillation, crystalliza-
as the composition of the original feed. Optimum tion, emulsification and liquid-liquid extraction,
design and operation should take into account the as well as enzymatic catalysis can be carried out
flow velocity, the pressure drop, the power con- following this configuration. This type of
sumption, the rate of membrane fouling, and the contactor technology has found applications in
module cost. Since only high molecular weight purification of water, wine fermentation, protein
species are removed, the differential in osmotic extraction, and beverage carbonation (Stanojevíc
pressure across an ultrafiltration membrane is et al. 2003).
usually negligible (Accomazzo et al. 1988).
Nanofiltration is a ▶ cross-flow filtration tech-
nology, usually listed between ultrafiltration and References
reverse osmosis; the nominal pore size of the
membrane is typically ca. 1 nm, but the ▶ molec- Accomazzo M, Ganzi G, Kaiser R (1988) Deionized (di)
water filtration technology. In: Tolliver D -
ular weight cutoff – which is typically less than
(ed) Handbook of contamination control in
1,000 Da, rather than the nominal pore size – is to microelectronic. Noyes Publications, Park Ridge,
be used for a more meaningful characterization. pp 210–254
Transmembrane pressures can go up to 3 MPa, Drioli E, Stankiewicz A, Mecdonio F (2011) Membrane
engineering in process intensification – an overview.
which require powerful pumping equipment; fur-
J Membr Sci 380:1–8
thermore, nanofilter membranes are quite suscep- Marsh R, Angold R (2004) Sources of contamination in
tible to scaling and fouling, so such modifiers as the food chain. In: Edwards M (ed) Detecting foreign
antiscalants are often required. bodies in food. CRC Press, Boca Raton, pp 3–11
Petrotos K, Tsiadi A, Poirazis A, Papadopoulus D,
Finally, reverse osmosis goes one step further
Petropakis H, Gkoutsidis P (2010) A description of a
in filtration and allows separation of small flat geometry direct osmotic concentrator to concen-
dissolved molecules in the Angstrom range; this trate tomato juice at ambient temperature and low
includes salts, sugars, and organic acids. The only pressure. J Food Eng 97:235–242
Sant’Anna V, Marczacl L, Tessaro I (2012) Membrane
driving force for this process is the osmotic pres-
concentration of liquids foods by forward osmosis:
sure difference between the solutions lying on the process and quality view. J Food Eng 11:483–489
two sides of the permeable membrane. The cross- Stanojevíc M, Lazarevíc B, Radíc D (2003) Review of
flow configuration allows the membranes to self- membrane contactor designs and applications of dif-
ferent modules in industry. FME Trans 31:91–98
clean continually; further advantages encompass
F

Formulation by Membrane surface. Stirring systems are operated batchwise


Emulsification and do not provide constant shear stress on the
membrane surface, but are easier to operate
Goran T. Vladisavljevic and Richard Holdich because a closed loop recirculation of the contin-
Chemical Engineering Department, uous phase stream is not needed and a batch size
Loughborough University, Leicestershire, UK can be very low, just 10 mL or even less.
The shear stress can also be generated by a
dynamic membrane (Fig. 1e) or pulsed flow
Membrane emulsification (ME) is a process of (Fig. 1f), in which case the droplet detachment
forming emulsion by passing a pure dispersed from the membrane surface is facilitated by rotat-
phase or pre-emulsion through a microporous ing (Vladisavljević and Williams 2006) or vibrat-
membrane (Fig. 1). The most commonly used ing (Holdich et al. 2010) the membrane within the
membranes for ME are Shirasu porous glass otherwise static continuous phase or providing
(SPG) membrane and microsieve membranes. In periodic flow pulsations in the continuous phase
direct ME, fine droplets are produced at the mem- (Holdich et al., 2013). In the dynamic and pulsed
brane/continuous phase interface by injecting a flow membrane systems, the shear stress on the
pure liquid (the dispersed phase) through the membrane surface is decoupled from the cross-
membrane into a second immiscible liquid (the flow velocity, and consequently, sufficiently high
continuous phase) (Nakashima et al. 1991). The shear stress can be achieved at any cross-flow
dispersed phase should not wet the membrane velocity, and emulsions with high dispersed
wall, i.e., hydrophobic and hydrophilic mem- phase concentrations can be produced in a single
branes are used to produce water-in-oil and pass through the module.
oil-in-water emulsions, respectively. At low In the dripping regime, the droplet size is
transmembrane fluxes, uniform droplets can be determined by a balance between the shear
formed without applying any shear on the mem- force and the capillary force. The size of the
brane surface, solely by the action of interfacial droplets produced is mainly affected by the
tension (Kukizaki 2009). In order to achieve microstructure of the membrane (the pore size
commercially significant throughputs in ME, the distribution, pore shape, and pore spacing), trans-
shear stress is applied at the continuous phase/ membrane flux, surface shear stress, physical
membrane interface, usually by cross flow or properties of the continuous and dispersed
stirring (Fig. 2a–d). Cross-flow systems are easy phase, and emulsion formulation. Surfactant mol-
to scale up and can offer a continuous operation ecules must not adsorb to the membrane surface,
and constant shear stress along the membrane and thus, cationic surfactants must not be used in
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_235-6
2 Formulation by Membrane Emulsification

Formulation by Membrane Emulsification, emulsification (ME): a “bottom-up” approach (direct


Fig. 1 Two different approaches used to obtain fine ME); b “Top-down” approach (premix ME)
droplets of oil-in-water emulsion in membrane

Formulation by Membrane Emulsification, Fig. 2 Different ME systems used to control shear stress on membrane
surface (Vladisavljević and Williams 2005)
Formulation by Membrane Emulsification 3

association with negatively charged membrane Kukizaki M (2009) Shirasu porous glass (SPG) membrane
(such as SPG membrane and oxidized silicon emulsification in the absence of shear flow at the
membrane surface: influence of surfactant type and
microsieves) (Nakashima et al. 1993). The trans- concentration, viscosities of dispersed and continuous
membrane pressure should not exceed ten times phases, and transmembrane pressure. J Membr Sci
the capillary pressure and the shear stress on the 327:234–243
membrane surface is usually in the range from Nakashima T, Shimizu M, Kukizaki M (1991) Membrane
emulsification by microporous glass. Key Eng Mater
2 to 10 Pa (Vladisavljević et al. 2004). The drop- 61–62:513–516
let size is typically two to ten times higher than Nakashima T, Shimizu M, Kukizaki M (1993) Effect of
the pore size and decreases with increasing the surfactant on production of monodispersed O/W emul-
shear stress on the membrane surface. sion in membrane emulsification. Kag Kog Ronbunshu
19:991–997
Vladisavljević GT, Williams RA (2005) Recent develop-
ments in manufacturing emulsions and particulate
References products using membranes. Adv Colloid Interf Sci
113:1–20
Holdich RG, Dragosavac MM, Vladisavljević GT, Vladisavljević GT, Williams RA (2006) Manufacture of
Kosvintsev SR (2010) Membrane emulsification with large uniform droplets using rotating membrane emul-
oscillating and stationary membranes. Ind Eng Chem sification. J Colloid Interface Sci 299:396–402
Res 49:3810–3817 Vladisavljević GT, Lambrich U, Nakajima M, Schubert
Holdich RG, Dragosavac M, Vladisavljević GT, H (2004) Production of O/W emulsions using SPG
Piacentini, E (2013) Continuous membrane emulsifi- membranes, ceramic a-Al2O3 membranes,
cation with pulsed (oscillatory) flow. Ind Eng Chem microfluidizer and a microchannel plate: a compara-
Res 52:507–515 tive study. Colloid Surf A 232:199–207
F

Forward Osmosis (FO) equation below is generally used to describe


water transport in FO:
Abaynesh Yihdego Gebreyohannes1 and Lidietta
Giorno2 J w ¼ AðsDp  DPÞ (1)
1
Institute on Membrane Technology, ITM-CNR,
Rende (CS), Italy where Jw is the water flux, A the water perme-
2
Institute on Membrane Technology, National ability constant of the membrane, s the reflection
Research Council of Italy, ITM-CNR, University coefficient, and DP is the applied pressure. For
of Calabria, Rende (CS), Calabria, Italy FO, DP is zero.
Currently many researchers are focusing on
the use of FO for different applications, and
In literature, osmotic pressure-driven membrane remarkable progresses are observed in optimiz-
processes are known as direct osmosis (DO) or ing the process through testing different DS, con-
forward osmosis (FO). FO dating back to the figurations, and development of model equations
early 1960s is a membrane contactor process that could best explain the phenomena.
that utilizes osmotic pressure difference (Dp) Hence, FO is reemerging as low-energy
across the membrane for water transport through demanding membrane operation (<30 kwh/m3)
a semipermeable membrane (Cartinella (Beaudry et al. 1999) for dehydration of aqueous
et al. 2006; Cath et al. 2006) than a hydraulic solution (Klaysom et al. 2013), seawater desali-
pressure as in RO. The osmotic pressure differ- nation (McCutcheon et al. 2005), wastewater
ence across the membrane arises from the use of treatment and concentration of diluted streams
concentrated solution called draw solution (Holloway et al. 2007), food processing
(DS) on the permeate side of the membrane (Petrotos et al. 1998), removal of trace organic
(Fig. 3a). Apparently FO may be a viable and matter (Cartinella et al. 2006), and for use in
sustainable alternative to thermal-driven membrane bioreactor (Zhang et al. 2012). As
(membrane distillation) and pressure-driven shown in Fig. 1, there is an exponential rise in
(reverse osmosis) concentrating methods, which the number of FO-related publications in the last
are highly energy intensive, hence very expen- 5 years. Similarly, the number of patents released
sive. In the presence of natural sources of con- from 2009 to 2014 is significantly high (Fig. 2),
centrated DS, e.g., seawater, FO can be very providing a pertinent prospect to its application in
attractive due to its significantly lower energy various fields.
demand for pumping (Tang et al. 2010). The The following are summaries of the range of
potential advantages of FO process:
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_237-1
2 Forward Osmosis (FO)

Forward Osmosis (FO), Fig. 1 The number of publica- do?product=UA&search_mode=CitationReport&SID=


tions excluding patents retrieved from web of science T1GuVqD4QDADmHXOVbu&page=1&cr_pqid=1&
between the year 1996 and 2015 using the keyword “forward viewType=summary
osmosis.” http://apps.webofknowledge.com/CitationReport.

Forward Osmosis (FO), 30


Fig. 2 Number of patents
No of patenets per annum

related to FO from 2009 to


2014 retrieved from http://
worldwide.espacenet.com/ 20
using the key word
“forward osmosis”
10

0
2009 2010 2011
2012
2013
2014
Year

• Requires low/no hydraulic pressure since it is • Membrane fouling in FO is relatively low and
an osmotically driven process. more reversible and can be minimized by opti-
• Low energy consumption, thereby lowing mizing the hydrodynamics.
costs, if suitable draw solutes and their regen- • Numerous contaminants can be effectively
eration methods can be economically and rejected by the FO process.
technically developed. • Has the potential to help achieve high water
• Energy can be harvested from the mixing of recovery, which reduces the volume of desali-
freshwater and saline water by pressure- nation brine, a major environmental concern
retarded FO (PRO). for current desalination.
Forward Osmosis (FO) 3

• In the food and pharmaceutical processing, FO the osmotic driving force. In literature, various
can maintain color, taste, aroma, and nutrition names are given to this solution including: draw
of the feed. solution, osmotic agent, osmotic media, driving
• In the medical applications, FO can help in the solution, osmotic engine, sample solution, or
controlled release of drugs with low oral bio- brine (Cath et al. 2006). The main criterion for
availability in a controlled manner by osmotic selecting the type of draw solution (DS) is its
pumps. potential to create higher chemical potential
than the feed solution.
The DS and related osmotic pressures in the
FO Membranes, Membrane FO process are important factors influencing
Configurations, and Modeling overall process performance. Many researchers
Membrane Transport used salt solution as DS (Cartinella et al. 2006;
Cornelissen et al. 2008; Yong et al. 2012), while
Except for a few authors such as McCutcheon in some cases sugars or ammonia–carbon dioxide
et al. (2005) which used a thin-film composite (McCutcheon et al. 2005) solutions were used.
polyamide membrane, most publications are According to Lutchmiah et al. (2014), based on
based on cellulose or cellulose derivate (cellulose publication from 2005 to 2013, 40 % of the cases
acetate) membranes mainly from Hydration Tech- utilized NaCl as DS. This is mainly attributed by
nology Inc. In addition, in most cases reverse its high solubility (Cath et al. 2006), low cost
osmosis (RO) was used to reconcentrate the DS (Achilli et al. 2010), and relatively high osmotic
which gets diluted in the course of FO. potential. The same author indicated that 12 %
Of the different membrane modules, spiral used MgCl2, 8 % sugars, 10 % sulfates, and other
wound modules are one of the most common 7 % used magnetic nanoparticles, real wastewa-
packing configurations in the membrane industry. ter, carbonates, etc. In addition to these, seawater
However, it cannot be used in its current design has frequently been used as a DS (Cath
for FO because a liquid stream cannot be forced et al. 2010). However, its use was mostly affected
to flow on the support side (inside the envelope) by abundant presence of particles and microor-
(Cath et al. 2006). Hence, for a continuous FO ganisms which may foul the subsequent system
operation, flat-sheet membrane and specially used to reconcentrate the DS (in closed-loop sys-
designed spiral wound membrane are used. tems) or cause fouling/biofouling in the FO unit,
Although applied in limited number, tubular hampering performance.
membranes are also very suitable for continuous
FO processing since they are self-supported, can
be fabricated easily, and allow free flow of liquid Concentration Polarization
on both sides of the membrane. and Membrane Fouling
There are a number of papers discussing the
transport phenomena in FO process in particular Unlike pressure-driven membrane process, in FO
related to solution physicochemical properties, con- there are both dilutive and concentrative polari-
centration polarization, and membrane fouling. For zation effects that result in a lower-than-expected
detailed reading, the reader is referred to Tang water flux. Furthermore, the concentration polar-
et al. (2010), McCutcheon and Elimelech (2006), ization could be either external which occurs near
Tan and Ng (2008), and Zhao and Zou (2011). the surface of the active layer and the porous
support layer or internal which occurs inside the
substructure of porous support layer. As a result,
Draw Solutions the process is always accompanied by great
reduction from the bulk osmotic pressure (Dpbulk)
In FO process, a concentrated solution on the to the effective osmotic pressure (Dpeffective) as
permeate side of the membrane is the source of shown in Fig. 3b.
4 Forward Osmosis (FO)

FEED J

a b solute

Jw

ACTIVE LAYER
Δπ

Δπmembrane
Feed

DS

Δπbulk
POROUS SUPPORT
FO
Δπeffective

DRAW SOLUTION

Forward Osmosis (FO), Fig. 3 Water flows in FO sys- osmotic driving force reduction to effective osmotic driv-
tem where (a) water diffuses to the more saline side of the ing force due to concentration polarization phenomena
membrane due to osmotic driving force under approxi-
mately zero hydraulic pressure and (b) the course of bulk

External Concentration Polarization intermittent osmotic back flush has given the
When the process is in FO mode of operation, i.e., possibility to use a single FO membrane over
feed solution facing the active side of the mem- several cycles bringing the total membrane use
brane, there is accumulation of solute that is to 172 h, during the treatment of vegetation
rejected by the membrane. This will result in the wastewater (Gebreyohannes et al. 2015). This is
phenomena of concentrative external concentra- an important savings in lifetime, compared to the
tion polarization (ECP). At the same time, the DS complete performance loss observed in various
in contact with the permeate side of the mem- pressure-driven membrane operations. The FO
brane gets diluted by the permeating water at the fouling is generally more pronounced when the
permeate–membrane interface resulting in dilu- porous support layer is facing feed solution, since
tive external concentration polarization (ECP). this orientation is prone to sever internal pore
Due to these phenomena, the effective osmotic clogging.
driving force near the membrane is significantly
lower than the bulk (apparent) osmotic pressure Internal Concentration Polarization
(Cath et al. 2006). The asymmetric FO membrane consists of a
Interestingly, several studies have shown that dense active layer and a porous support layer,
fouling induced by ECP in FO in most part is which adds a more complex situation of concen-
reversible due to low foulant compaction as a tration polarization in FO. In FO applications,
result of the negligible hydraulic pressure gradi- where the active layer of the membrane faces
ent. Therefore, FO holds a great potential to treat the feed solution and the porous support layer
wastewater (Lutchmiah et al. 2014), including faces the DS, there is also dilutive internal con-
wastewater with high fouling propensity (Cicci centration polarization (ICP) within the porous
et al. 2013; Karaouzas et al. 2011). The main substructure. This phenomenon happens when
strategy utilized to reduce the effect of ECP is water diffuses through the active layer; the DS
increased turbulence or cross flow velocity. within the porous substructure becomes diluted,
Moreover, recovering FO membrane perfor- hence dramatically reduced effective osmotic
mance was possible using simple osmotic back driving force. Unlike the external concentration
flush, after it is fouled. For example, an polarization, playing with the hydrodynamic
Forward Osmosis (FO) 5

Forward Osmosis (FO), Table 1 Examples of industrial plants that employed FO process
Water Pollutant rejection
Stream Plant name/location recovery DS (%)
Landfill leachate (Osmotek Coffin Butte RO: DS NaCl 99
Inc. 2003) Landfill, Corvallis, and water
Oregon 92 %
Direct potable reuse for advanced DOC NASA long – NaCl Direct potable reuse
life-support systems (Beaudry mission life-support
et al. 1999) system
Concentration of digested sludge Truckee Meadows RO NaCl 87–99
liquids (Holloway et al. 2007) Water Reclamation
Facility, Reno,
Nevada
Hydration bags (Hydration Hydration – Edibles, e.g., Free of
Technologies Inc. n.d.) Technology Inc. sugar, beverage microorganism,
powder macromolecules, and
ions

condition will not alleviate the problem of ICP. of the recovered pharmaceutically interesting
Thus, an engineered solution for reduced internal compounds.
concentration polarization is optimization of the Table 1 gives summary of industrial practices
thickness, porosity, and tortuosity of the porous on the use of FO process in various fields. It is
substructure (Cornelissen et al. 2008). It is worth worth noting that in most wastewater treatment
noting that compared to ECP, ICP has a more applications, FO is used as a high-level
prominent effect in significantly reducing the pretreatment step before an ultimate purification
effective driving force across the dense layer step. An exception for this is a hydration bag,
from the bulk osmotic difference. which serves as a final treatment step to produce
potable water from wastewater.

Promising Application Areas


Concluding Remark
FO has been studied for a number of applications
including commercial applications, in the water and Regardless of the limited presence of robust
wastewater treatment (e.g., extraction bags) and in membranes and membrane modules for FO, fun-
the pharmaceutical industry (e.g., osmotic pumps), damental research on FO and the development of
seawater/brackish water desalination, food new applications of FO are growing fast. How-
processing, drug delivery, and electric power gen- ever, the following points need to be addressed to
eration. For instance, FO was used to concentrate have a reliable commercial success:
an oily wastewater from olive millings after remov-
ing courser particles in two different configurations. • Development of new membranes in both flat-
In the first case the pre-filtered wastewater directly sheet and hollow fiber configurations: The
fed to the FO process, while in another case perme- development needs to orient in the production
ate of biocatalytic membrane reactor was used as of membrane and modules with high water
feed. In both cases, FO helped to reduce up to 70 % permeability, high solute rejection, limited
of the initial volume while completely rejecting all ICP, high chemical and mechanical stability,
pollutants in the course of reclaiming purified water and high-density packing methods for well-
and pharmacologically important compounds. As a performing flat-sheet FO membranes.
result it reduced the size of downstream process • Development of DS: Most desirable DS needs
required to further fractionation and concentration to induce high osmotic pressure, requires low
6 Forward Osmosis (FO)

energy for reconcentration, and must be easily wastewaters to stream macroinvertebrates and aquatic
separable from the product freshwater and ecosystems status. Water Res 45:6334–6346
Klaysom C, Cath TY, Depuydt T, Vankelecom IFJ
nonreactive with low or no toxicity. (2013) Forward and pressure retarded osmosis: poten-
tial solutions for global challenges in energy and water
supply. Chem Soc Rev 42:6959–6989
References Lutchmiah K, Verliefde ARD, Roest K, Rietveld LC,
Cornelissen ER (2014) Forward osmosis for applica-
tion in wastewater treatment: a review. Water Res
Achilli A, Cath TY, Childress AE (2010) Selection of 58:179–197
inorganic-based draw solutions for forward osmosis McCutcheon JR, Elimelech M (2006) Influence of con-
applications. J Membr Sci 364:233–241 centrative and dilutive internal concentration polariza-
Beaudry EG, Herron JR, Peterson SW (1999) Direct tion on flux behavior in forward osmosis. J Membr Sci
osmosis concentration of waste water: final report. 284:237–247
Osmotek, Corvallis McCutcheon JR, McGinnis RL, Elimelech M (2005)
Cartinella JL, Cath TY, Flynn MT, Miller GC, Hunter A novel ammonia—carbon dioxide forward (direct)
KW, Childress AE (2006) Removal of natural steroid osmosis desalination process. Desalination 174:1–11
hormones from wastewater using membrane contactor Osmotek Inc. (2003) Landfill leachate treatment http://
processes. Environ Sci Technol 40:7381–7386 www.rimnetics.com/osmotek.htm
Cath TY, Childress AE, Elimelech M (2006) Forward Petrotos KB, Quantick P, Petropakis H (1998) A study of
osmosis: principles, applications, and recent develop- the direct osmotic concentration of tomato juice in
ments. J Membr Sci 281:70–87 tubular membrane – module configuration. I. The
Cath TY, Hancock NT, Lundin CD, Hoppe-Jones C, effect of certain basic process parameters on the pro-
Drewes JE (2010) A multi-barrier osmotic dilution cess performance. J Membr Sci 150:99–110
process for simultaneous desalination and purification Tan CH, Ng HY (2008) Modified models to predict flux
of impaired water. J Membr Sci 362:417–426 behavior in forward osmosis in consideration of exter-
Cicci A, Stoller M, Bravi M (2013) Microalgal biomass nal and internal concentration polarizations. J Membr
production by using ultra- and nanofiltration mem- Sci 324:209–219
brane fractions of olive mill wastewater. Water Res Tang CY, She Q, Lay WCL, Wang R, Fane AG
47:4710–4718 (2010) Coupled effects of internal concentration polar-
Cornelissen ER, Harmsen D, de Korte KF, Ruiken CJ, Qin ization and fouling on flux behavior of forward osmo-
J-J, Oo H, Wessels LP (2008) Membrane fouling and sis membranes during humic acid filtration. J Membr
process performance of forward osmosis membranes Sci 354:123–133
on activated sludge. J Membr Sci 319:158–168 Yong JS, Phillip WA, Elimelech M (2012) Coupled
Gebreyohannes AY, Curcio E, Poerio T, Mazzei R, Di reverse draw solute permeation and water flux in for-
Profio G, Drioli E, Giorno L (2015) Treatment of olive ward osmosis with neutral draw solutes. J Membr Sci
mill wastewater by forward osmosis. Sep Purif 392–393:9–17
Technol 147:292–302 Zhang J, Loong WLC, Chou S, Tang C, Wang R, Fane AG
Holloway RW, Childress AE, Dennett KE, Cath TY (2012) Membrane biofouling and scaling in forward
(2007) Forward osmosis for concentration of anaero- osmosis membrane bioreactor. J Membr Sci
bic digester centrate. Water Res 41:4005–4014 403–404:8–14
Hydration Technologies Inc. (n.d.) Hydration bags- Zhao S, Zou L (2011) Relating solution physicochemical
technology overview: http://www.hydrationtech.com/ properties to internal concentration polarization in for-
merchant.mv?Screen=CTGY&StoreCode=MHTI& ward osmosis. J Membr Sci 379:459–467
CategoryCode=TECH-FO
Karaouzas I, Skoulikidis NT, Giannakou U, Albanis TA
(2011) Spatial and temporal effects of olive mill
F

Fouling Index enables to determine, e.g., the pretreatment


requirements without conducting a pilot study
Napoleone D’Agostino and Lidietta Giorno which needs considerable time and expenses.
Institute on Membrane Technology, National Although these indices are the standardized
Research Council (ITM-CNR), University of parameters and widely used in engineering prac-
Calabria, Rende (CS), Italy tices, they are considered to be unsatisfactory
indicators that often fail to reflect the true fouling
strength of the feed water.
Synonyms SDI and MFI are performed using a membrane
with 0.45 mm pores. The SDI test, defined by a
Combined Fouling Index (CFI); Membrane Foul- standard method instructed in ASTM-D4189-07
ing Index; Modified Fouling Index (MFI); Silt (2014), is a dead-end filtration conducted on the
Fouling Index (SFI) feed at 207 psi through a 47 mm diameter
microfiltration membrane with 0.45 mm pores.
Membrane fouling is an inevitable phenomenon The rate of plugging is measured and expressed
in membrane processes and reduces the effi- as % flux decline per minute. Fouling index by
ciency and the economic viability of the mem- SDI is obtained by Eq. 1:
brane processes. All the fouling stages such as
 
pore blocking and cake layer not only decrease 1  ti =tf
the permeate flux during a membrane process but SDI ¼  100 (1)
t
they could influence negatively the permeate
quality. Understanding the membrane fouling In Eq. 1, ti is the initial time interval to collect
means that it is possible to develop a method to 500 ml of permeate, and tf is the final time inter-
measure and predict the fouling potential with val to collect the same volume of permeate after a
respect to a membrane. There is a pressing need time interval t of 5, 10, and/or 15 min.
for a reliable method able to do that. The limitations of the SDI test are well
Simple membrane experiments such as Silt documented (Alhadidi et al. 2011; Rachman
Density Index (SDI) and Modified Fouling et al. 2013; Nahrstedt et al. 2008), and include: no
Index (MFI) are fouling index methods used to correction for test water temperature; the result is
evaluate the particulate fouling potential of a feed heavily dependent on the test membrane perme-
water on reverse osmosis (RO) and nanofiltration ability; not applicable for testing high fouling
(NF) membrane process (Salinas-Rodriguez SG feed water, e.g., raw water(ASTM recommends
et al. 2015). The utilization of fouling indices that turbidity should be <1 NTU); not applicable
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_239-1
2 Fouling Index

for testing UF permeate, which is increasingly ultrafiltration (UF) membrane has been devel-
being used in desalination pretreatment; no linear oped. Boerlage et al. tested this MFI-UF as a
relation with colloidal/suspended matter; fouling function of molecular weight cutoff (MWCO,
potential of particles smaller than 0.45 mm is not 1–100 kDa) of the UF membranes and obtained
measured; and it is not based on any filtration values ranging from 2000 to 13,000 s/L2
mechanism. (as compared to MFI0.45 values of 1–5 s/L2).
To overcome these deficiencies, the Modified Higher values were linked to the retention of
Fouling Index using the same 0.45 mm membrane smaller colloids as well as cake filtration of the
filters (MFI0.45) was developed. The MFI0.45 can retained particles, although a correlation with the
achieve the linear relationship between concen- MWCO was not apparent. While other mem-
tration and flux decline, but still cannot accu- brane characteristics may be partly responsible
rately predict flux decline. Boerlage for those varied results, it is also important to note
et al. (2002) confirmed that this is due to the that fouling at such MWCOs is complex and
fact that in RO, fouling is caused by smaller cannot be solely attributed to particulates.
colloids that are not retained by the A 13 kDa membrane was established to be the
microfiltration membranes used in the MF- best membrane for such tests.
I. Seeing the above complexities of fouling mech- Boerlage et al. used a 13 kDa UF membrane
anisms, this is not unexpected. The MFI0.45 test is (estimated pore dimension 9 nm) to measure
similar to the SDI test (Schippers and Verdouw fouling potential and effectiveness of
1980), but the volume is recorded every 20 s for pretreatment and compare the results with the
20 min. It takes into account that initially pore SDI and the MFI0.45. MFI-UF can be operated
blocking occurs, followed by cake/gel filtration, in constant flow or pressure mode. The MFI-UF
and finally cake/gel blocking and/or enhanced values were in fact 400–1400 times higher than
compression occurs. The cake filtration can be the MFI0.45 due to the smaller particles captured.
identified by plotting t/V versus V, where t is the The MFI-UF can also be used to determine the
time and V is the volume. The slope in this region effectiveness of pretreatment with regard to
is the fouling index. The obtained MFI0.45 value reduction of fouling potential. Roorda and van
is corrected for temperature and pressure and der Graaf (2001) used the MFI-UF to determine
shows a linear relation with colloidal/suspended the fouling potential of UF membranes and con-
matter concentration. MFI is derived in Eq. 2, and firmed the dependence on membrane type. As a
it is defined as the slope of an inverse flow rate general evaluation, Reiss and Taylor compared
(1/Q) versus cumulative volume (V) curve: three parameters used to investigate fouling: the
Silt Density Index (SDI), the Modified Fouling
1 Index (MFI), and the linear correlation of the
¼ a þ MFI  V (2)
Q water mass transfer coefficient (MTC). Three
different NF pilot systems were used with differ-
Predicting the rate of fouling in RO systems ent pretreatments including activated carbon and
based on the MFI0.45 is possible, assuming that MF. No correlation between the different param-
cake/gel filtration is the dominant mechanism. eters was obtained, indicating that the filtration
However, the predicted rate of fouling turns out laws on which the models are based might not be
to be very low for MFI of 1 s/L2 (equivalent to valid for NF. Hence, these parameters need to be
SDI15 1–3). A pressure increase of 1 bar is used with caution.
predicted to occur in more than 100 years with SDI and MFI seem to be difficult if there is
RO feed water with an MFI = 1 s/L2. more than one type of fouling mechanisms.
Both MFI0.45 and SDI underestimate the foul- Another approach to estimate fouling potential
ing observed in practice. due to various fouling mechanisms is attempted
As the SDI and the MFI0.45 do not include by combining MFI values measured using multi-
smaller colloid sizes, a new index using an ple test membranes. This method, which is
Fouling Index 3

designated as the Combined Fouling Index (CFI), References


allows considering the contribution of particles,
hydrophobic matters, colloids, and organics to Alhadidi A, Kemperman AJB, Schippers JC, Wessling M,
Van Der Meer WGJ (2011) The influence of mem-
RO/NF fouling at the same time. J.-S. Choi
brane properties on the Silt Density Index. J Membr
et al. (2009) used three different membranes: a Sci 384:205–218
hydrophilic microfiltration membrane, a hydro- ASTM, D4189-07 (2014) Standard test method for Slit
phobic microfiltration membrane, and a hydro- Density Index (SDI) of water, ASTM International,
West Conshohocken, PA, 2014
phobic ultrafiltration membrane in order to study
Boerlage SFE, Kennedy MD, Dickson M, El-Hodali DEY,
the efficiency of different pretreatments. The Schippers JC (2002) The modified fouling index using
Combined Fouling Index value was obtained ultrafiltration membranes (MFI-UF): characterisation,
using Eq. 3: filtration mechanisms and proposed reference mem-
brane. J Membr Sci 197:1–21
Choi J-S, Hwang T-M, Lee H, Hong S (2009)
CFI ¼ o1 M1 þ o2 M2 þ o3 M3 þ o4 (3) A systematic approach to determine the fouling index
for a RO/NF membrane process. Desalination
where M1, M2, and M3 are the MFI values of the 238:117–127
Nahrstedt A, Camargo Schmale J (2008) New insights into
three membranes and o1, o2, o3, and o4 are
SDI and MFI measurements. Water Sci Technol Water
weighting factors depending on the characteris- Supply 8:401–412
tics of RO/NF membrane because they are Rachman RM, Ghaffour N, Waly F, Amy GL
closely related to fouling mechanisms. The (2013) Assessment of Silt Density Index (SDI) as
fouling propensity parameter in reverse osmosis
weighting factors were calculated from the flux
(RO) desalination systems. Desalination Water Treat
decline rate of each membrane. 51:1091–1103
CFI values are in good agreement with Roorda JH, van derGraaf JHJM (2001) New parameter for
nanofiltration flux decline because with this test monitoring fouling during ultrafiltration of WWTP
effluent. Water Sci Technol 43(10):241–248
is possible considering the impact of different
Salinas-Rodriguez SG, Amy GL, Schippers JC, Kennedy
foulants. MD (2015) The Modified Fouling Index Ultrafiltration
In addition, it is also possible to use more than constant flux for assessing particulate/colloidal fouling
three test membranes to obtain more information of RO systems. Desalination 365:79–91
Schippers JC, Verdouw J (1980) The Modified Fouling
on the characteristics of feed water.
Index, a method of determining the fouling character-
istic of water. Desalination 32:137–148
F

Fractional Free Volume (FFV) Waals volumes of atoms that form this repeat
unit can lead to some inaccuracies. Since this
Yuri Yampolskii approach poorly takes into account the dead vol-
A.V. Topchiev Institute of Petrochemical ume which depends on conformations of the
Synthesis, Russian Academy of Sciences, chain and is different for different gases, quantum
Moscow, Russia chemical corrections are desirable. More reliable
results were reported by Ronova et al. (2003). So
FFV found in this way can be considered as a
Fractional free volume (FFV) is an empirical semiquantitative parameter suitable for compari-
dimensionless parameter that characterizes free son of series of polymers. Park and Paul (1997)
volume in polymers. FFV can be defined as the assumed that FFV can be considered not as a
ratio Vf/Vsp, where Vf (cm3/g) is the free volume universal property of polymers. Gases with dif-
andVsp (cm3/g) is the specific volume of the poly- ferent molecular dimensions can “feel” different
mer, the latter parameter being the reciprocal parts of the size distribution of free volume. So an
density r. The value of Vf can be calculated empirical method for calculation of occupied
using Bondi (1968) formula Vf = Vsp – Voc, volume specific for each gas was proposed. This
where Voc is the occupied volume, and it can be group contribution method allows better predic-
estimated as Voc = 1.3 Vw, where Vw is van der tions of the permeability coefficients based on
Waals volume of the repeat unit of the polymer. modified FFV.
Such an estimate gives the FFV values of most Positron annihilation lifetime spectroscopy
polymers in the range of 10–25 %. However there (PALS) also allows an estimation of fractional
are examples when FFV is as large as 35 % free volume as FFV = Nvf, where N is hole
(polytrimethylsilyl propyne). In spite of its wide number density (concentration of holes) and vf
usefulness, such definition of FFV has many dis- is the mean volume of the spherical hole with the
advantages and is being often criticized. In the radius R in the polymer or vf = 4/3 (pR3). The
case of glassy polymers, the density may depend FFV values found in this manner are usually
on prior history of the sample and, to some extent, smaller than FFV estimated via Bondi by a factor
on the method of determination. The coefficient 3–4. It is explained by the fact that a big fraction
1.3 in calculating Voc is estimated from packing of size distribution of free volume in polymers
density of molecular crystals at 0 K and cannot consists of holes with the radii inaccessible to
adequately describe polymers at room tempera- o-positronium having the size of 1.06 Å. This is
ture. In addition, calculation of Vw of a repeat confirmed by the calculations using molecular
unit as the sum of the increments of van der dynamics method (Hofmann et al. 2002):
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_243-4
2 Fractional Free Volume (FFV)

extrapolation of FFV to the zero radius of probe ultrahigh and lower free volume polymers: compari-
results in FFV values much greater than those son between molecular modeling and positron lifetime
studies. Macromolecules 35:2129–2140
found via PALS. Park JY, Paul DR (1997) Correlation and prediction of gas
permeability of glassy polymer membrane materials
via a modified free volume based group contribution
References method. J Membr Sci 125:23–39
Ronova I, Rozhkov E, Alentiev A, Yampolskii Y (2003)
Occupied and accessible volumes in glassy polymers
Bondi A (1968) Physical properties of molecular crystals, and their relation with gas permeation parameters.
liquids, and gases. Wiley, New York Macromol Theory Simul 12:425–439
Hofmann D, Heuchel M, Yampolskii Y, Khotimskii V,
Shantarovich V (2002) Free volume distribution in
F

Fractionation of Fish Protein amino acid sequence, hydrophobicity, charge, and


Hydrolysates acidobasic character, the MW seems to be one of
the most important ones. In particular peptides
Marie-Pierre Belleville with MW between 1 and 4 kDa have been identi-
Institut Européen des Membranes (IEM): UMR fied as the most bioactive ones (Hsu 2010). The
CNRS 5635, Université de Montpellier II, pressure-driven membrane processes thus appear
Montpellier, France to be good candidates to fractionate and concen-
trate FPHs in view to produce peptide fractions
with high specific activity. Firstly peptides can be
Each year the processing industry of marine spe- separated from nonhydrolysed proteins owing to
cies generates large amounts of solid by-products UF with high molecular weight cutoff (MWCO)
such as filleting wastes, heads, etc. which are membranes (~20 kDa). Then peptide hydrolysates
usually converted to fish meal and oil for feed. can be fractionated according to their size with UF
However, these by-products often contain high membranes of intermediate MWCO (4–8 kDa);
concentrations of proteins that can be transformed the recovery yields are improved if UF is com-
into peptides through enzymatic hydrolysis. Fish bined with diafiltration. Finally the concentration
protein hydrolysates (FPH) possess good nutri- of selected fractions can be carried out with
tional properties and biological activities such as nanofiltration (NF) membranes of low MWCO
antioxidative, anticarcinogenic, immunological (200–300 Da) (Chabeaud et al. 2009; Vandanjon
activities, etc. (Chalamaiah et al. 2012). They et al. 2009). Figure 1 shows the molecular weight
can thus represent marketable and value-added distribution of different peptide fractions obtained
products to be used as food and feed. Although after UF/NF fractionation of a tuna dark muscle
biological properties of peptides are related to hydrolysate.
various characteristics, molecular weight (MW),

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_245-5
2 Fractionation of Fish Protein Hydrolysates

a
0.3 kDa FPH
0.40 1 kDa
UF permeate
0.35 UF Retentate

0.30

0.25
AU

0.20

0.15 4 kDa

0.10 7 kDa

0.05

0.00
10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00 50.00
Minutes
b
1.80 0.3 kDa
UF permeate
1.60 1 kDa
NF permeate
NF Retentate
1.40

1.20

1.00
AU

0.80

0.60
4 kDa
0.40

0.20

0.00
10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00 50.00
Minutes

Fractionation of Fish Protein Hydrolysates, hydrolysate (FPH) (feed of the UF step) – (b) Comparison
Fig. 1 Molecular weight distribution of peptides obtained of permeate and retentate obtained by NF (NP010,
by enzymatic hydrolysis of tuna dark muscle – (a) Com- Microdyn Nadir) with the UF permeate (feed of the NF
parison of permeate and retentate obtained by UF com- step) (Superdex-peptide HR 10/300 – Eluant: Water/TFA/
bined with diafiltration (8 kDa ceramic membrane, (Inside ACN: 70/0.1/30)
CéRAMTM, Tami Industries)) with the raw fish protein

References proximate composition, amino acid composition, anti-


oxidant activities and applications: a review. Food
Chabeaud A, Vandanjon L, Bourseau P, Jaouen P, Chem 135:3020–3038
Chaplain-Derouiniot M, Guerard F (2009) Perfor- Hsu K-C (2010) Purification of antioxidative peptides pre-
mances of ultrafiltration membranes for fractionating pared from enzymatic hydrolysates of tuna dark muscle
a fish protein hydrolysate: application to the refining of by-product. Food Chem 122:42–48
bioactive peptidic fractions. Sep Purif Technol Vandanjon L, Grignon M, Courois E, Bourseau P, Jaouen
66:463–471 P (2009) Fractionating white fish fillet hydrolysates by
Chalamaiah M, Dinesh kumar B, Hemalatha R, ultrafiltration and nanofiltration. J Food Eng 95:36–44
Jyothirmayi T (2012) Fish protein hydrolysates:
F

Fractionation of Milk by Membrane milks. The use of such milks permits a better
Operations process control of continuous cheese-making
processes and leads to a constant quality of prod-
Marie-Pierre Belleville ucts throughout the year. The use of intermediate-
Institut Européen des Membranes (IEM): UMR concentrated retentates (1.7 < VRF <5) and
CNRS 5635, Université de Montpellier II, high-concentrated retentates (VRF 5–7) permits
Montpellier, France the continuous production of numerous cheese
varieties (fresh unripened cheeses, soft and
semihard cheeses) with high yield and very little
Milk is a complex colloidal suspension whey drainage. All these cheese-making pro-
containing many classes of different size compo- cesses are derived from the famous worldwide
nents (salts, soluble proteins, casein micelles, fat process known as MMV process after the inves-
globules, microorganisms, etc. (see Table 1)) tigators Maubois, Mocquot, and Vassal (Gésan-
which can be well separated from others Guiziou 2010).
according to their size or charge, thanks to mem- Microfiltration (MF) is an alternative to cen-
brane techniques (Brans et al. 2004; Pouliot trifugation for the removal of bacteria and spores
2008; Gésan-Guiziou 2010). from skimmed milk in order to extend its shelf
Since the 1980s, ultrafiltration (UF) has been life without applying a time-temperature treat-
widely used in dairy industries in order to con- ment. MF is thus carried out with multichannel
centrate the protein fraction of milk without any ceramic membranes with a pore diameter of
denaturation. This operation is generally carried 1.4 mm at high tangential velocity (6–9 m s 1)
out on spiral wound polymer membranes or to a and low transmembrane pressure (TMP)
lesser extent on tubular ceramic membranes with (50 kPa). In order to limit the fouling phenomena,
molecular weight cutoff (MWCO) 10–50 kDa a uniform TMP is applied all along the mem-
and at a transmembrane pressure of brane, thanks to the circulation of the permeate
200–400 kPa. According to the concentration cocurrent of the retentate (Bactocatch system ®,
level, different types of concentrate can be dis- AlphaLaval; Invesys ® APV) or thanks to the use
tinguished. UF of skimmed milk with low vol- of ceramic membranes with linear hydraulic-
ume reduction factors (VRF up to 1.7 (the ratio resistance gradient (GP Membralox ® membrane
between either the volumes of feed and retentate Pall-Exekia; Isoflux ® membranes Tami-
in discontinuous mode or flow rates of feed and Industries). MF of skimmed milk on a 0.2 mm
retentate in continuous mode)) leads to the pro- ceramic membrane permits the concentration of
tein standardization of both drinking and cheese casein micelles. One hundred percent of the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_246-5
2 Fractionation of Milk by Membrane Operations

Fractionation of Milk by Membrane Operations, (WPI). Finally MF can be also used for the sep-
Table 1 Approximate composition of milk aration of milk fat into small (<3 mm) and large
Size (mm) or (>5 mm) globules. This operation is achieved
Concentration molecular weight with ceramic membranes with nominal pore size
Components (g L 1) (Da)
higher than 2 mm. The permeate which is
Water 870–875
enriched in small globule fraction leads to the
Fat 34–44 0.15–15 mm
production of cheeses with smoother and finer
Lactose 48–50 342 Da
Proteins 32–35
texture.
Caseins 25–28 50–500 mm
(micelles)
Soluble 5–7 14.2–150 kDa
proteins
References
Ashes 8–9
(mineral and Brans G, Schroën CGPH, van der Sman RGM, Boom RM
salts) (2004) Membrane fractionation of milk: state of the art
and challenges. J Membr Sci 243:263–272
Gésan-Guiziou G (2010) Separation technologies in dairy
and egg processing. In: Rizvi SSH (ed) Separation,
extraction and concentration processes in the food,
caseins are recovered in the retentate without any beverage and nutraceutical industries. Woodhead
Food Series, Oxford, pp 341–380
denaturation, while the permeate which is sterile Pouliot Y (2008) Membrane processes in dairy
and free of phage particles presents a composition technology – from a simple idea to worldwide pana-
close to that of whey. It can be used to prepare cea. Int Dairy J 18:735–740
whey protein concentrate (WPC) and isolate
F

Fractionation of Whey by Membrane (gelling, foaming, water binding, etc.), and phys-
Operations iological functionalities.
Whey protein concentrates (WPC) containing
Marie-Pierre Belleville 35–85 % protein are prepared by ultrafiltration
Institut Européen des Membranes (IEM): UMR (UF) with 10–20 kDa molecular weight cutoff
CNRS 5635, Université de Montpellier II, (MWCO) membranes. According to the concen-
Montpellier, France tration level, different types of concentrate can be
distinguished. For 35 % WPC, the volume reduc-
tion factor (VRF) – the ratio between either the
Whey is a coproduct of cheese-making and casein volumes of feed and retentate in discontinuous
manufacture in the dairy industry; it is the liquid mode, or flow rates of feed and retentate in con-
drained from the curd obtained after addition of tinuous mode – is about 4–7, whereas VRF of
rennet (chymosin) or mineral/organic, or the per- 13–50 are required to prepare 50–60 % WPC.
meate obtained during skimmed milk 75–85 % WPC are obtained owing UF (VRF
microfiltration (MF) in view of casein concentra- 30–35) combined with diafiltration in order to
tion. Whey contains many classes of different- remove minerals and lactose. Whey protein iso-
size components (salts, lactose, soluble proteins lates (WPI) containing more than 90 % of pro-
(mainly b-lactoglobulin and a-lactalbumin), teins are generally produced from the
residual casein, microorganisms, etc. (see microfiltration permeate of skimmed milk using
Table 1)), but its composition depends on the ion-exchange chromatography (IEC).
cheese-making process. The addition of enzyme Reverse osmosis (RO) permits the concentra-
or rennet milk leads to sweet whey (pH 6.2–6.4), tion of whey and its derivatives before dehydra-
whereas acid whey (pH 4.6–5) is obtained after tion. Compared to vacuum evaporation, the
acidic coagulation of milk. Considered as waste energy consumption is lower, however, the con-
for years, whey is now widely used as food ingre- centration level is limited to about 25–28 % dry
dients in many goods and infant and dietetic matter (VRF 4) due to the increase of osmotic
foods. Owing to chromatographic, electrodia- pressure and viscosity and in order to avoid salt
lytic, and membrane techniques which permit precipitation and lactose crystallization.
whey fractionation, it is possible to prepare valu- As the high salt content of whey decreases its
able proteins and peptides with high nutritional nutritional value and generates processing diffi-
qualities (high biological value (BV), amino acid culties, demineralization of whey is carried out
profile, etc.), interesting physical properties before drying. Electrodialysis (ED) and/or
ion-exchange chromatography (IEC) are
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_247-3
2 Fractionation of Whey by Membrane Operations

Fractionation of Whey by Membrane Operations, whey to be demineralized should be previously


Table 1 Approximate composition of sweet and concentrated by RO, these techniques involve
acid whey
high investment and running costs and generate
Sweet whey Acid whey large volumes of polluting effluents. On the con-
Components (%) (%)
trary, nanofiltration (NF) appears to be more
Water 93–94 94–95
attractive even if this process leads to a lower
Lactose 4.5–5 3.8–4.3
level of demineralization. NF permits to concen-
Lactic acid Traces Up to 0.8
Fat Traces Traces
trate and demineralize the whey simultaneously
Total proteins 0.8–1.0 0.8–1.0 at low transmembrane pressure. The process is
Soluble proteins 0.6–0.65 0.6–0.65 thus more cost-effective and environmentally
Ashes (mineral and 0.5–0.7 0.5–0.7 friendly compared to ED and IEC. In addition,
salts) as nutrition value ions such as calcium are more
retained by the membrane than monovalent ions
(such as Cl ), the final products show higher
nutritional and technological properties.
currently used to achieve demineralization of
whey in the range 50–90 %. However, as the
F

Fractionation of White Wine Proteins been developed to achieve a selective separation


by Membrane Operations of wine proteins.
First some preparative separation methods are
Johannes De Bruijn often used such as dialysis (3.5 kDa cutoff mem-
Department of Agroindustry, Food Engineering branes) to eliminate low molecular weight com-
Group, Universidad de Concepcion, Chillan, pounds, ultrafiltration (10 kDa cutoff
Chile membranes) to isolate and concentrate proteins,
or protein precipitation by adding high concen-
tration of salts (ammonium sulfate) or organic
Fractionation is a separation process in which a solvents (ethanol, methanol, or acetone). After-
certain amount of a mixture is divided up into a wards, several chromatographic, electrophoretic,
smaller number of quantities or fractions with and membrane separations are usually combined
different molecular composition. Fractionation that results into enriched protein fractions.
is based on the difference in specific properties A number of different chromatographic tech-
between the individual components. Commonly niques, such as ion exchange, gel filtration/size
equilibrium has to be aimed between the recovery exclusion, hydrophobic interaction, affinity, and
of a specific compound and the desired purity of chromatofocusing, have been developed for the
each fraction. fractionation and purification of wine proteins. In
Proteins from white wines differ in molecular addition to chromatographic techniques, electro-
weight, ranging from 9 to 72 kDa, isoelectric phoresis such as capillary electrophoresis and
point with pI between 3 and 9, hydrophobicity, capillary gel electrophoresis can be used to
degree of glycosylation, and thermal stability. achieve protein fractionation on a preparative
Proteins can exhibit positive effects such as the scale (Le Bourse et al. 2010).
stabilization of foam in sparkling wines, the inter- Sequential fractionation of white wines
action with aroma compounds, the protection of (Fig. 1) by using a series of ultrafiltration mem-
wine against precipitation of tartaric salts, and the branes with decreasing molecular weight cutoff
interactions with other wine compounds such as ranging from 300, 100, 30 to 10 kDa allows to
ethanol, polyphenols, and polysaccharides. How- study foam stability of champagne wines
ever, they are also involved in some aspects that (Abdallah et al. 2010) and protein haze stability
can impair the acceptance of the final product by of white wines (De Bruijn et al. 2011a, b).
consumers, such as haze formation during bottle Ultracel PLC membranes of composite
storage and wine allergy (Ferreira et al. 2002). regenerated cellulose within a stirred frontal cell
Therefore, several fractionation methods have or a cross-flow unit should be preferred due to
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_248-4
2 Fractionation of White Wine Proteins by Membrane Operations

Fractionation of White
Wine Proteins by MWCO Colloids
Membrane Operations,
300 kDa
Fig. 1 Protein
fractionation by High MW macromolecules
ultrafiltration membranes
100 kDa

Intermediate MW macromolecules

30 kDa

Low MW macromolecules

10 kDa

Low MW compounds

their ultralow protein binding capacity. Although De Bruijn J, Martínez-Oyanedel J, Loyola C, Seiter J,
the purity of protein fractions improves during Lobos F, Pérez-Arias R (2011a) Fractionation of
Sauvignon wine macromolecules by ultrafiltration
membrane fractionation, a decrease of protein and diafiltration: impact of protein composition on
stability has been observed due to the retention white wine haze stability. Int J Food Sci Technol
of high macromolecular species (glycoproteins 46:1691–1698
superior of 100 kDa) by the ultrafiltration mem- De Bruijn J, Martínez-Oyanedel J, Loyola C, Lobos F,
Seiter J, Pérez R (2011b) Impact of white wine mac-
brane. This changing composition of the wine romolecules on fractionation performance of ultrafil-
matrix makes membrane fractionation a complex tration membranes. J Int Sci Vigne Vin 45:181–4188
process. Ferreira RB, Piçarra-Pereira MA, Monteiro S, Loureiro
VB, Teixeira AR (2002) The wine proteins. Trends
Food Sci Technol 12:230–239
Le Bourse D, Jégou S, Conreux A, Villaume S, Jeandet
References P (2010) Review of preparative and analytical proce-
dures for the study of proteins in grape juice and wine.
Abdallah Z, Aguié-Béghin V, Abou-Saleh K, Douillard R, Anal Chim Acta 667:33–42
Bliard C (2010) Isolation and analysis of macromolec-
ular fractions responsible for the surface properties in
native champagne wines. Food Res Int 43:982–987
F

Free Diffusion of concentration given by c = c0 for x < 0 and


c = 0 for x > 0, at time t = 0, solution of the
Karel Friess Fick’s second law in the one-dimensional case
Department of Physical Chemistry, University of (coordinate x) after several treatment steps and
Chemistry and Technology Prague, Prague, substitutions gives a solution in the form (Jost
Czech Republic 1960; Cranck 1975)
  
c0 x
c¼ 1  erf pffiffiffiffiffi (1)
Free diffusion is a random nonrestricted walk or 2 2 Dt
shift of atoms, ions, or particles on distances
higher than those of the interatomic ones. From where erf x is Gauss error function
the atomistic point of view, diffusion is consid- ðerf ðxÞ ¼ erf ðxÞ; erf ð1Þ ¼ 1Þ and D is a
ered as a result of the random walk of the diffus- diffusion coefficient. Thus, with if we imagine
ing particles, self-propelled by thermal energy at t = 0 in cylinder (column) one solution with
(Brownian motion); from the phenomenological diffusing species with its concentration c = c0
(macroscopic) point of view, such (diffusion) (at x < 0) and a second solution (pure solvent)
flux, which can be described by Fick’s laws, is with c = 0 (at x > 0) given in contact (with sharp
proportional to the minus gradient of chemical interface at x = 0). If such system is kept at stable
potential and goes from regions of higher con- conditions (constant temperature and no vibra-
centration to regions of lower concentration of tions from outside which could cause convec-
diffusant in appropriate (motionless) environ- tion), at times t > 0 a former sharp interface
ment or solvent till concentration equalizing. tends to vanish due to diffusion between both
From thermodynamic point of view, diffusion solutions, and at long times (t = 1) concentra-
(mixing) in chemical system increases its entropy tion in the whole system became identical and is
(a rate of disorder) and tends to state with the equal to the half of the initial concentration
lowest inner energy. c = c0/2.
An example of free diffusion is as follows (see
Fig. 1). If we consider infinite cylinder of unit
cross section, not with an instantaneous plane
source at x = 0, but with an initial distribution

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_249-1
2 Free Diffusion

Free Diffusion,
Fig. 1 Schematic draw of
free diffusion with two
solutions: a change of
concentration profile in
time given by Eq. 1 from
time t = 0 (left) to t = 1
(right)

Cross-References References

▶ Brown Motion Cranck J (1975) The mathematics of diffusion. Clarendon


Press, Oxford
▶ Diffusion
Jost W (1960) Diffusion in solids, liquids, gases. Aca-
▶ Fick Second Law demic, New York
F

Free Volume Distribution (Heuchel et al. 2004) (see Fig. 1). For polymers
with greater gas permeability such as poly
Shantarovich Yuri Yampolskii (trimethylsilyl propyne) (PTMSP) or amorphous
A.V. Topchiev Institute of Petrochemical Teflon AF, according to MD, it is much wider and
Synthesis, Russian Academy of Sciences, extends up to microcavity radius 10–12 Å
Moscow, Russia (Hofmann et al. 2003) (see Fig. 2). Positron anni-
hilation lifetime spectroscopy (PALS) also indi-
cates widely distributed sizes of free volume in
Size distribution of free volume in glassy mem- highly permeable polymers. However, there are
brane materials is accessible to estimation by two interpretations of wide size distribution.
computer simulations (molecular dynamics, According to Shantarovich et al. (1993) and
MD) and to experimental studies by the probe Consolati et al. (1996), lifetime distribution can
methods. In low permeable and highly selective be represented by bimodal size distribution
conventional glassy polymers like polyimides, (Fig. 3), while Dlubek (2008) proposed to con-
size distribution of free volume elements sider monomodal size distribution with variable
(microcavities), according to MD, is located dispersion. Both approaches are consistent with
within the range of microcavity radius 1–5 Å the results of MD simulation.
and can be represented by the Gauss function

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_250-2
2 Free Volume Distribution

Free Volume
Distribution, Fig. 1 Size
distribution (MD) of free 0.03
volume in 6FDA-3MPD
polyimide accessible for
o-positronium probe
(Adopted from Heuchel 0.02

FFV
et al. (2004))

0.01

0
0 1 2 3 4 5 6 7 8
R, Å

Free Volume
Distribution, Fig. 2 Size 0.04
distribution (MD) of free
volume in PTMSP
accessible for
o-positronium probe 0.03
(Adopted from Hofmann
et al. (2003))
FFV

0.02

0.01

0
0 2 4 6 8 10 12
R, Å
Free Volume Distribution 3

Free Volume 0.8


Distribution, Fig. 3 Size
distribution (PALS) of free
volume in PTMSP 0.6
(Adopted from Hofmann
et al. (2002))
0.4

f (R)
0.2

2 3 4 5 6 7 8
R, Å

References Hofmann D, Heuchel M, Yampolskii Y, Khotimskii V,


Shantarovich V (2002) Macromolecules
Consolati TG, Genco I, Pegoraro M, Zandeighi L (1996) 35:2129–2140
J Polym Sci: Part B: Polym Phys 34:357–367 Hofmann D, Entrialgo-Castano M, Lerbret A, Heuchel M,
Dlubek G (2008) Positron annihilation spectroscopy. In: Yampolskii Y (2003) Macromolecules 36:8528–8538
Seidel A (ed) Encyclopedia of polymer science and Yampolskii Y, Shantaovich V, Chernyakovskii F,
technology. Wiley, Hoboken Kornilov A, Plate N (1993) J Appl Polym Sci 47:85–92
Heuchel M, Hofmann D, Pullumbi P (2004) Macromole-
cules 37:201–214
F

Free Volume Element FVEs dispersed in dense continuous matrix is


only a convenient oversimplification. In reality
Yuri Yampolskii the nanostructure of polymers is better approxi-
A.V. Topchiev Institute of Petrochemical mated as a more or less continuous form of free
Synthesis, Russian Academy of Sciences, volume, though the sizes of FVEs get within the
Moscow, Russia size distribution of free volume according to
molecular dynamics (Hofmann et al. 2003).

Free volume element (FVE) (synonyms:


microcavity, hole) is a conditional notion used Reference
for description of free volume in polymers
(mainly in glassy polymers). Thus, in the positron Bartos J (2000) Positron annihilation spectroscopy of
polymers and rubbers. In: Meyers RA (ed) Encyclope-
annihilation lifetime spectroscopy (PALS)
dia of analytical chemistry. Wiley, Chichester, p 7968
(Shrader and Jean 1988; Bartos 2000), it is Dlubek G, Bondarenko V, Pionteck J, Supej M, Wutzler
defined as a sphere with the diameter A, Krause-Rehberg R (2003) Free volume in two dif-
R estimated using the Tao-Eldrup equation (Tao ferently plasticized poly(vinyl chloride)s: a positron
lifetime and PVT study. Polymer 44:1921–1926
1972; Eldrup et al. 1981) via the o-positronium
Eldrup M, Lightbody D, Sherwood JN (1981) The tem-
lifetimes ti. In this approach it is conceived that perature dependence of positron lifetimes in solid
polymer can be considered as a continuous matrix pivalic acid. Chem Phys 63:51–58
with uniformly distributed in it spheres with the Goworek T, Ciesielski K, Jasinska B, Wawzyszuk J
(2000) Temperature variations of average o-Ps life-
size 4/3(pR3). It was also assumed that cylindri-
time in porous media. Radiat Phys Chem 58:719–722
cal shape of FVE is a more realistic representa- Hofmann D, Entrialgo-Castano M, Lerbret A, Heuchel M,
tion, so corresponding equation for calculation of Yampolskii Yu (2003) Molecular modeling investiga-
the volume of FVE was proposed (Goworek tion of free volume distributions in stiff chain poly-
mers with conventional and ultrahigh free volume:
et al. 2000). The PALS method permits an esti-
comparison between molecular modeling and positron
mation of the mean concentration of FVE or hole lifetime studies. Macromolecules 36:8528–8538
number density N (Dlubek et al. 2003). In all the Shrader DM, Jean YC (eds) (1988) Positron and positro-
polymers, the N values are limited within rela- nium chemistry. Elsevier, Amsterdam
Tao J (1972) Positron annihilation in molecular sub-
tively narrow range of (2–8) 1020 cm 3 at the
stances. J Chem Phys 56:5499–5510
glass transition temperature Tg (Dlubek Yampolskii Yu (2010) On estimation of concentration of
et al. 2003; Yampolsakii 2010). Computer free volume elements in polymers. Macromolecules
modeling of polymers indicates that the use of 43:10185–10187

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_251-2
F

Free Volume Estimation fractional free volume FFV defined as Vf/Vsp. It is


widely used in many correlations. In most poly-
Yuri Yampolskii mers, FFV is in the range 0.1–0.25; however,
A.V. Topchiev Institute of Petrochemical there are examples where it reaches the value of
Synthesis, Russian Academy of Sciences, 0.35.
Moscow, Russia Since the 1990s, several experimental
methods (so-called probe methods) appeared
and started to be used for the direct estimation
Originally, free volume was interpreted (H. Fujita, of free volume in polymers (Yampolskii 2007).
M.H. Cohen and D. Turnbull, J.S. Vrentas and J.L. Among these methods (inverse gas chromatogra-
Duda) as an abstract parameter that fits the equation phy, 129Xe-NMR, and others), the most accepted
of free volume model. The methods for quantitative and reliable one is the positron annihilation life-
determination of free volume were proposed by time spectroscopy (PALS) (Dlubek 2008). It is
S. Sugden and later by A. Bondi (1968). According based on the measurement of annihilation life-
to the latter, free volume Vf (cc/g) can be estimated times of o-Ps (hydrogen-like atom formed by
as the difference: Vf = Vsp – Vocc, where the electron and positron): the longer its lifetime,
specific volume is defined as Vsp = 1/r (r is the the larger is the microcavity in the polymer
polymer density), while occupied volume Vocc can where it resides and annihilates. The method per-
be found as 1.3 Vw, where Vw is the van der Waals mits estimation of discreet lifetimes or its distri-
volume of the repeat unit of the polymer. The Vw bution (hence, size distribution of microcavities).
value can be estimated from the increments tabu- In conventional glassy and rubbery polymers, the
lated for various groups (Van Krevelen and te radius of microcavity R (it is assumed that it has
Nijenhuis 2009). The factor 1.3 is taken from the spherical geometry) is in the range 0.2–0.3 nm;
packing density of molecular crystal at 0 K however, in highly permeable polymers, it can be
(accounting for inaccessible volume). Bondi’s for- as large as 0.7 nm. In conventional polymers,
mula was criticized: the factor 1.3 might not be a o-Ps lifetime distribution and free volume size
universal constant, applicable in all cases; Vw of distribution is monomodal (Gauss-type distribu-
repeat units cannot be considered as the sum of tion). In highly permeable polymers, it is, as a
increments of the groups that form it. However, rule, bimodal with prevailing larger
Vf value found using this formula is a simple and microcavities. By combining PALS and PVT
convenient measure of free volume in polymers data, it is possible to estimate the concentration
(especially glassy) and it found a wide use. Often, of microcavities or hole number density N -
it is more convenient to use a dimensionless value, (Dlubek 2008). In all polymers, the N values are
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_252-2
2 Free Volume Estimation

in the range 1020–1021 cm 3. It is possible also to Dlubek G (2008) Positron annihilation spectroscopy. In:
calculate PALS-based FFV = N(4/3)pR3. Differ- Seidel A (ed) Encyclopedia of polymer science and
technology. Wiley, Hoboken
ent probe methods give the radii of microcavities Van Krevelen DW, te Nijenhuis K (2009) Properties of
in rather good agreement (Yampolskii 2007). polymers. Their correlation with chemical structure,
their numerical estimation and prediction from addi-
tive group contributions. Elsevier, Amsterdam
Yampolskii Y (2007) Methods for investigation of free
References volume in polymers. Russ Chem Rev 76:59–78

Bondi A (1968) Physical properties of molecular crystals,


liquids and gases. Wiley, New York
F

Free Volume Model organic vapors, much more complicated equa-


tions were proposed and used (Vrentas
Yuri Yampolskii et al. 1977; Petropoulos 1994). It is important
A.V. Topchiev Institute of Petrochemical that these equations include an activation term
Synthesis, Russian Academy of Sciences, exp(-Ej/RT), where Ej is the energy needed for
Moscow, Russia the diffusing molecule to jump into the next hole.
Free volume found using either of
abovementioned models usually shows good cor-
The concept of free volume is extensively used in relations with the diffusion coefficients of gases
respect of various properties of condensed in polymers and often with the gas permeability
phases. Regarding nonporous polymeric mem- coefficients. The concept of free volume was
branes, it is quite useful in the description of strongly enriched by the use of contemporary
diffusion phenomena. The model proposed by simulation methods (molecular dynamics, molec-
Cohen and Turnbull (1959) for transport in liq- ular mechanics, and Monte Carlo) and experi-
uids and amorphous glasses considers a matrix mental probe techniques. However, in many
consisting from hard molecules. It gives the fol- cases (especially for highly permeable poly-
lowing equation for the diffusion coefficient as a mers), it is important to supplement the consider-
function of average free volume per molecule ation with information on connectivity
vf : D ¼ A expðgv =vf Þ , where A is the con- (openness) of free volume (Willmore et al. 2006).
stant, g is the constant that takes into account
possible overlapping of microcavities, and v is
the minimum required volume of microcavity References
and often is considered as the size of the diffusing
molecule. A modified equation was proposed Cohen MH, Turnbull D (1959) J Phys Chem
31:1164–1169
later by Fujita (1961) where instead of vf, the
Fujita H (1961) Fortshcr Hochpolym-Forsch 3:1–47
fractional free volume (FFV) was used: Petropoulos JH (1994) In: Paul DR, Yampolskii Yu
D ¼ Ad RTexpðBd =FFVÞ. It is accepted that P (eds) Polymeric gas separation membranes. CRC
the constants Ad and Bd depend on the nature Press, Boca Raton, p 17
Vrentas JS, Duda JL (1977) J Polym Sci Polym Phys Ed
(size) of the diffusants. These equations are
15:403–417; J Appl Polym Sci 21(1977):1715–1728
valid only when the concentration of penetrants Willmore FT, Wang X, Sanchez IC (2006) J Polym Sci
is small and they do not exert perturbation on B Polym Phys 44:1385–1393
polymer matrix (e.g., swelling). In transport of

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_253-2
F

Freundlich Isotherm Q ¼ K:Cn (2)

in which K and n are constants at a given


Bart Van der Bruggen
temperature.
Department of Chemical Engineering, Process
When the Freundlich equation is written in
Engineering for Sustainable Systems (ProcESS),
logarithmic form, a linear relation between log
KU Leuven, Leuven, Belgium
Q and log C is obtained:

logQ ¼ logK þ nlogC (3)


A Freundlich isotherm is a mathematical expres-
sion for the adsorption equilibrium between a
Freundlich isotherms are often used to describe
fluid (liquid or gas) and a solid material. The
adsorption equilibria between a membrane and a
Freundlich equation is an empirical expression
feed solution. This is essential for the description
representing the isothermal variation of adsorp-
of phenomena such as membrane fouling (Van
tion of a liquid or gas onto the surface of a solid
der Bruggen et al. 2002) and breakthrough effects
material, derived by Freundlich (1909) as an
due to desorption (McCallum et al. 2008) in
empirical relation.
aqueous solutions. Desorption of adsorbed
For adsorption of a gas as the adsorbate to a
organic compounds to the permeate may result
solid adsorbent, the following equation repre-
in negative apparent rejections when the concen-
sents a Freundlich isotherm:
tration of the organic compound in the membrane
x 1
phase is larger than the equilibrium permeate
¼ kPn (1) concentration given by the Freundlich isotherm.
m
The permeate concentration during this unsteady-
In this equation, x is the adsorbed quantity, m is state filtration period is similar to breakthrough
the mass of the adsorbent, P is the partial pressure curves encountered in the description of adsorp-
of the adsorbate in the gas, and k and n are empir- tion columns. Kimura et al. (2003) demonstrated
ical constants for each adsorbent-adsorbate pair that adsorption of hydrophobic compounds,
at a given temperature. which can be described by the Freundlich equa-
For adsorption of a liquid, the relation between tion, might lead to underestimation of the perme-
the adsorbed amount per gram of the solid at ate concentration (or overestimation of rejection)
equilibrium Q (mg/g) and the concentration C in due to saturation of the membrane and subse-
solution at the equilibrium (mg/l or mg/l) is given quent desorption. This is very important in the
by the following equation: translation of experimental results to real scale

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_254-3
2 Freundlich Isotherm

applications. Thus, a fundamental understanding Brunauer, Paul Emmett, and Edward Teller,
of adsorption is a prerequisite. who developed a new theoretical model for mul-
Adsorption equilibria using the Freundlich tilayer adsorption that became known as the BET
isotherm can also be used for membrane charac- model (as an acronym for Brunauer-Emmett-
terization. Ge et al. (2006) demonstrated that the Teller). Although more complex than the empir-
variation in membrane thickness and pore size ical Freundlich equation, it has the advantage of a
can be predicted by studying Freundlich iso- strong fundamental basis, which goes beyond the
therms. They found that when the variations simple approximation in the Freundlich model.
were larger, the time of total saturation is
delayed, the loading capacity at the point of
breakthrough decreases, the solute recovery effi- References
ciency and ligand utilization efficiency decrease,
and the thickness of unused membrane increases. Freundlich H (1909) Kapillarchemie: eine Darstellung der
Chemie der Kolloide und verwandter Gebiete.
The Freundlich isotherm is often used because
Akademische Verlagsgesellschaf, Leipzig
of its simplicity and wide applicability. However, Ge D, Shi W, Ren L, Zhang F, Zhang G, Zhang X, Zhang
other isotherms can also be used to describe Q (2006) Variation analysis of affinity-membrane
adsorption on membrane surfaces. The most model based on Freundlich adsorption. J Chromatogr
A 1114:40–44
commonly applied are the Langmuir isotherm
Kimura K, Amy G, Drewes J, Watanabe Y (2003) Adsorp-
and the BET equation. The Langmuir model tion of hydrophobic compounds onto NF/RO mem-
was derived theoretically by Irving Langmuir in branes: an artifact leading to overestimation of
1916 as a mathematical expression for monolayer rejection. J Membr Sci 221:89–101
McCallum EA, Hyung H, Do TA, Huang CH, Kim JH
adsorption onto a solid surface. Although this
(2008) Adsorption, desorption, and steady-state
model has a theoretical basis, its application is removal of 17b-estradiol by nanofiltration membranes.
limited to monolayers; in addition, the Langmuir J Membr Sci 319:38–43
model does not work well for rough surfaces, Van der Bruggen B, Braeken L, Vandecasteele C (2002)
Flux decline in nanofiltration due to adsorption of
which is often the case for membranes. The Lang-
organic compounds. Sep Purif Technol 29(1):23–31
muir model was extended in 1938 by Stephen
F

Fuel Cell Membrane performance. One critical aspect is related to the


fact that the presence of water is a requirement of
Antonino Salvatore Arico low-temperature PEMFCs and DMFCs for the
CNR-ITAE Institute, Messina, Italy occurrence of the electrochemical reactions and
for the promotion of ionic conductivity (water-
assisted conductivity mechanism). High ionic
Low-temperature fuel cells can be equipped with conductivities are often associated to the pres-
a proton or anion exchange membrane in alterna- ence of large water uptake by the membrane,
tive to liquid electrolytes (Aricò et al. 2001). The but this property often causes poor mechanical
core of a polymer electrolyte fuel cell (PEMFC) characteristics such as large swelling and relevant
is the ion exchange membrane. The electrodes crossover (especially methanol). Phosphoric
(anode and cathode) are in intimate contact with acid-doped polybenzimidazole membranes use a
the membrane faces. The membrane determines Grotthus mechanism of proton transport and do
the fuel cell resistance and the fuel permeation not require water (Wang et al. 1995). These mem-
rate, and it influences the reaction rate. It is well branes operate at about 180–200  C, whereas
known that the use of non-noble metal catalysts is composite perfluorosulfonic acid membranes or
possible in the presence of alkaline electrolytes. sulfonated hydrocarbon membranes including
Proton-conducting electrolytes have been pre- inorganic fillers such as silica rely on the water-
ferred to alkaline electrolytes for several decades assisted mechanism, but they can operate up to
for practical reasons, e.g., to avoid carbonation. 145  C, under particular conditions (3 bar abs
The standard electrolyte membrane is usually a pressure), due to the enhanced water retention
perfluorosulfonic acid membrane such as Nafion. of the filler (Aricò et al. 2003).
Most of the electrolytes alternative to Nafion both Composite recast Nafion® membranes
proton conducting and alkaline type, e.g., hydro- containing inorganic fillers have been employed
carbon type, are significantly cheaper, and, in in high-temperature (~150  C) direct alcohol
some cases, they are also characterized by (Aricò et al. 1998) and H2 air fuel cells
smaller hydrogen and methanol crossover. How- (Watanabe et al. 1996). These composite mem-
ever, lifetime characteristics similar to those branes were originally developed for reduced
shown by Nafion-type membranes in fuel cells humidification operation in polymer electrolyte
have not yet been demonstrated for the alterna- fuel cells (Watanabe et al. 1996) due to the
tive membranes. Concerning with the conductiv- enhanced water retention inside the membrane
ity, only recently, membranes alternative to by the effect of the inorganic filler (Aricò
Nafion type have shown similar levels of et al. 1998). A further advantage of composite
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_255-2
2 Fuel Cell Membrane

membranes relies in the barrier effect given by Aricò AS, Baglio V, Di Blasi A, Creti P, Antonucci PL,
the inorganic filler for methanol crossover (Ren Antonucci V (2003) Influence of the acid–base char-
acteristics of inorganic fillers on the high temperature
et al. 1996). performance of composite membranes in direct meth-
anol fuel cells. Solid State Ionics 161:251–265
Ren X, Wilson MS, Gottesfeld S (1996) High performance
direct methanol polymer electrolyte fuel cells.
References J Electrochem Soc 143:L12
Wang J, Wasmus S, Savinell RF (1995) Evaluation of
Aricò AS, Cretı̀ P, Antonucci PL, Antonucci V (1998) Ethanol, 1-Propanol, and 2-Propanol in a Direct Oxi-
Comparison of ethanol and methanol oxidation in a dation Polymer-Electrolyte Fuel Cell. J Electrochem
liquid-feed solid polymer electrolyte fuel cell at high Soc 142:4218
temperature. Electrochem Solid-State Lett 1:66–68 Watanabe M, Uchida H, Seki Y, Emori M, Stonehart
Arico AS, Srinivasan S, Antonucci V (2001) Fuel Cells P (1996) Self-humidifying polymer electrolyte mem-
1:133 branes for fuel cells. J Electrochem Soc 143:3847
G

Gas Permeation Unit (GPU) important parameter when comparing the separa-
tion suitability of membranes for mixed gases.
May-Britt Hägg A practical unit often used is GPU (gas perme-
Department of Chemical Engineering, ation unit) (see below).
Norwegian University of Science and Permeability:
Technology, Trondheim, Norway
1Barrer ¼ 1010 cm3 ðSTPÞcmcm2 s1 cmHg1
¼ 1, 33  1014 m3 ðSTPÞmm2 s1 kPa1
The intrinsic permeation property of a gas ¼ 2:99  1015 kmolmm2 s1 kPa1
through a membrane is characterized by the per-
meability coefficient P of a gas A, PA. Barrer was Permeance:
early introduced as a practical unit for this prop-
erty and made it easy to compare the suitability of 1GPU ¼ 106 cm3 ðSTPÞcm2 s1 cmHg1
materials to be used for membrane gas separa-
¼ 7:6  109 m3 ðSTPÞm2 s1 kPa1
tion. Barrer is also defined below.
Permeance is directly related to the thickness, ¼ 3:35  103 kmolm2 s1 kPa1
l, of the membrane and as such defined as
pressure-normalized steady-state flux, P/l. The (For conversions on membrane key parameters,
permeance will characterize the gas transport please refer to: Table according to Journal of
through the membrane. Permeance is an Membrane Science.)

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_260-1
G

Gas Separation (PSA) method. The separation occurs when the


gas mixture comes in contact with the sorbent/
Mariolino Carta solvent in a vessel which is then pressurized. The
School of Chemistry, The University of gas with the highest affinity for the adsorbent is
Edinburgh, Edinburgh, Scotland, UK “trapped,” whereas the others pass through the
system. The regeneration of the vessel is carried
out by returning it to atmospheric pressure or by
Gas separation is a widely used technique in increasing the temperature, with release of the
which the objective is the separation of one or “trapped” gas. The main advantage of this tech-
more gases from a mixture. It is becoming crucial nique is the high purity of the separated gas; the
for several industrial processes such as the treat- disadvantage consists in the high energy required
ment of fumes from coal-fired plants, in particu- for running the system, especially for the regen-
lar, aiming for the removal of CO2 to reduce the eration of the vessel (Fig. 1).
greenhouse effect. Growing interest is also given
to other applications such as the separation and
purification of commercially important gases
Separation by Cryogenic Distillation
such as H2, CH4, and O2 from natural gas. The
most common methods to perform gas separation
Cryogenic distillation is based on the fact that in a
are:
mixture of gases, they all have different boiling
points and they could be separated by increasing/
1. Separation with solvent/sorbents
decreasing the temperature and pressure of the
2. Separation by cryogenic distillation
system in which they are stored, so that they can
3. Separation with membranes
be divided into their single components. The gas
mixture is cooled down to a low temperature
(typically < 50  C). Once in the liquid form,
Separation with Solvent/Sorbents
the components of the gas can be directed in a
distillation column, and through a series of com-
The separation with solvent/sorbents is based on
pression, cooling, and expansion steps, they can
the affinity of the gas toward a specific sorbent
be distributed to different channels, depending on
such as zeolites, alumina, or activated carbon or a
their boiling points (Fig. 2).
solvent, for instance, MEA (methanolamine).
It is a widely used technique for streams that
The most illustrative example of this technology
already have a high concentration of desired gas
is represented by the pressure swing adsorption
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_261-1
2 Gas Separation

Gas Separation,
Fig. 1 Schematic
representation of pressure
swing adsorption method
(PSA)

Gas Separation,
Fig. 2 Schematic
representation of cryogenic
distillation method

(typically >90 %), but it is not very appropriate


for more dilute gas streams.
The main advantage of the cryogenic gas sep-
aration is that it enables direct production of
liquid gas, which is often very useful for certain
transport options, such as transport by ship.
A major disadvantage is connected with the
high amount of energy required for the refrigera-
tion especially for dilute gas streams.

Separation with Membranes


Gas Separation, Fig. 3 Schematic representation of
Separation of gases with membranes relies on the membranes for gas separation
different affinities of one or more gases toward
the membrane material, causing one gas to per- zeolites, ceramic, and metal-containing materials
meate faster (or slower) than others. It is one of (for a more in-depth reading, see Yampolskii and
the fastest growing field for gas separation tech- Freeman (Yampolskii et al. 2010)).
niques, especially due to the high variety of mate- The gas mixture is directed into a vessel and put
rials which the membrane could be composed of, in contact to the membrane material which is at the
including microporous organic polymers, interface with another vessel (Fig. 3). The mixture
Gas Separation 3

Gas Separation,
Fig. 4 An example of
Robeson plot, in this case
O2/N2 (Carta et al. 2013).
The black line represents
the 1991 (Robeson 1991)
upper bound, whereas the
red line is the current
(2008) upper bound
(Robeson 2008)

is allowed to diffuse into the second vessel under a confirmed that highly selective membranes gener-
pressure gradient which promotes the mass trans- ally exhibit low permeability and vice versa. The
port through the membrane separating the retentate most important outcome of this study is
(slower gas) from the permeate (faster gas). represented by the so-called Robeson upper
The use of membranes for gas separation bound, an empirical line which is drawn for every
offers several benefits, probably the most valu- gas pair plot that is meant to define how good a
able is the high cost efficiency (both for the material for gas separation is. In Fig. 4, there is a
mechanical simplicity of the system and for typical example (Carta et al. 2013) in which the red
low-energy regeneration). In fact, they do not line represents the 2008 upper bound for the gas
require thermal regeneration, a phase change, or pair O2/N2. Supposedly, if we plot the selectivity
active moving parts in their operation. aA/B versus permeability PA for a new membrane
Probably the greatest limitation of membranes and the data point fall close or go over the upper
for gas separation is derived from their trade-off bound, it is widely accepted that the material has an
relationship between permeability and selectivity excellent compromise between P (rate of separa-
for a required gas component. This means that high tion) and a (goodness of separation).
permeable membranes have low selectivity, requir-
ing several run for a good separation, and highly
selective membranes have low permeability, References
meaning long operational times. This trade-off
was well addressed by Robeson in two well- Carta M, Malpass-Evans R, Croad M, Rogan Y, Jansen
JC, Bernardo P, Bazzarelli F, McKeown NB (2013) An
known articles (Robeson 1991, 2008) in which he efficient polymer molecular sieve for membrane gas
studied the gas separation performance of several separations. Science 339(6117):303–307
membrane-forming materials in terms of perme- Robeson LM (1991) Correlation of separation factor ver-
ability of a particular species (PA) and selectivity sus permeability for polymeric membranes. J Membr
Sci 62(2):165–185
toward one component of a gas pair (aA/B = PA/
Yampolskii Y, Freeman B (eds) (2010) Membrane gas
PB), organizing the data in double logarithmic plots separation. Wiley, Chichester, UK, 370 pp
for a series of commercially selected important gas Robeson LM (2008) The upper bound revisited. J Membr
pairs such as H2/CH4, H2/CO2, and O2/N2. He Sci 320(1+2):390–400
G

Gas Separation by Membrane from nitrogen more than 30 years ago. Today, the
Operations production of nitrogen from air is the largest
application of membrane systems, owing to the
Mariolino Carta1 and Paola Bernardo2 demand for nitrogen to inert fuel tanks, also
1
School of Chemistry, University of Edinburgh, aboard aircrafts, and for blanketing chemical
Edinburgh, UK and liquefied gas shipments. Membrane systems
2
Research Institute on Membrane Technology, are also applied to enrich oxygen for medical
ITM-CNR, Rende (CS), Italy uses, for hydrogen recovery and purification in
refineries, for air and gas dehydration, and for
ratio adjustment of gas mixtures. Natural gas
The separation of mixtures of gases and vapors is processing represents an important emerging
required in manufacturing processes across vari- application field (Baker and Lokhandwala
ous industries. In the last years, membrane sys- 2008). The relatively low volume flow and the
tems are gaining a larger acceptance in industry relatively high inlet carbon dioxide content are
for gas separation and are recognized as a cost- strong drivers for the implementation of the
efficient separation able to compete with consol- membrane technology in the biogas upgrading
idated processes such as pressure swing absorp- that it is at a developing stage (Makaruk
tion and cryogenic distillation (Bernardo et al. 2010). The challenging olefin/paraffin sep-
et al. 2009; Sanders et al. 2013). Membrane pro- aration, not yet commercial, is attracting a lot of
cesses have several advantages over conventional interest from the scientific community (Rungta
separation techniques (e.g., distillation, extrac- et al. 2013).
tion, absorption, and adsorption), including mod- Membrane separation allows recovering and
ularity and compactness, operational flexibility, recycling valuable compounds, such as hydrogen
and no need for energy-intensive phase changes and light hydrocarbons (ethylene, propylene, and
or potentially expensive adsorbents and/or diffi- LPG), present in different off-gas streams (Baker
cult to handle solvents. The features of membrane et al. 1998). Polymeric membranes, cheap and
operations allow implementing the process inten- with an easy processability, are typically used in
sification strategy in different production cycles. the commercially available membrane system for
Their versatility represents a decisive factor to gas separation (Yampolskii 2012). Commercial
impose membrane processes in most gas separa- modules employ composite membranes (Pinnau
tion fields. et al. 1988), mainly in the form of compact hol-
The first membrane units were installed in low fibers. These membranes typically operate
ammonia plants for the separation of hydrogen the separation based on a solution-diffusion
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_262-1
2 Gas Separation by Membrane Operations

transport mechanism: sorption of the permeant mechanism (Huang et al. 2008). However, carrier
into the membrane, permeation by diffusion poisoning and short life span of the polymeric
through the membrane, and desorption at the membranes are typically reported (Rungta
low-pressure side of the membrane. et al. 2013). Ionic liquids were considered as
The experimentally observed upper bound, additives for facilitated transport membranes.
based on various polymeric membranes, was Indeed, their negligible vapor pressure avoids
reported by Robeson in 1991 and then updated solvent losses by evaporation, providing stability
in 2008 (Robeson 1991, 2008), thanks to the to the metallic cation dissolved inside, and acting
efforts to improve the gas separation performance as a medium for facilitated transport with mobile
of ultrahigh free volume and perfluoropolymers. carrier (Fallanza et al. 2013). Ionic liquid gel
Glassy polymers are chosen for their size- membranes based on conventional polymers
selective behavior (e.g., in O2/N2 or H2 separa- (Jansen et al. 2011) or on polymer ionic liquids
tions). However, when applied to mixtures and/or (Bara et al. 2008) were proposed to increase the
at high gas activities, these materials are prone to stability compared to supported liquid
plasticization, which causes swelling of the poly- membranes.
mer matrix and results in a higher permeability The key for new applications of membranes in
coupled with a loss of selectivity. Strategies to challenging and harsh environments (e.g., petro-
overcome plasticization include thermal curing chemistry) is the development of new tough,
and chemical cross-linking, which reduce the high-performance materials. In the field of inor-
polymer free volume (Wind et al. 2002). The ganic membranes, metal organic frameworks
addition of nanofillers to a polymer matrix repre- were recently considered for preparing mem-
sents an interesting solution to overcome the branes to be applied to the olefin/paraffin separa-
trade-off of the polymeric membranes and the tion (Bux et al. 2011) or as additive to a polymer
inherent brittleness issues of inorganic mem- matrix (Bushell et al. 2013).
branes (Goh et al. 2011). High free volume polymers have been inves-
Rubbery polymers, instead, present a tigated as gas separation membranes, combining
solubility-controlled permeation and preferen- their ease of processing and mechanical stability
tially allow the permeation of large gas or with the potential to surpass the polymeric upper
vapor molecules in a gaseous mixture containing bound for different gas pairs (Budd and
also smaller molecules (Grinevich et al. 2011). McKeown 2010). Novel PIMs, characterized by
Their permeability, much higher than in conven- a significant shape persistence, were developed,
tional glassy polymers, increases with the criti- showing interesting performance for the O2/N2
cal volume of the penetrant (Matteucci separation (Carta et al. 2013).
et al. 2006). These materials are applied to the Properly designed hybrid processes, combin-
separation of organic vapors from ing a membrane system with a conventional one
non-condensable gases, treating petrochemical (e.g., PSA or absorption), represent technically
vent and process streams to recover valuable and economically viable solutions, able to reduce
feedstocks (Baker 1999). energy consumption and total costs (Esteves and
An interesting new concept is the use of water- Mota 2007).
swollen thin film composite membranes for bio-
gas purification, taking advantage of the large
difference in solubility in water to become selec- References
tive for CO2 (Kárászová et al. 2012).
Facilitated transport membranes contain car- Baker R (1999) Recent developments in membrane
rier agents that can react reversibly with the target vapour separation systems. Membr Technol
1999(114):9–12
gas component. Therefore, the reaction in the
Baker RW, Lokhandwala K (2008) Natural gas processing
membrane creates another transport mechanism, with membranes: an overview. Ind Eng Chem Res
in addition to the simple solution–diffusion 47:2109–2121
Gas Separation by Membrane Operations 3

Baker RW, Wijmans JG, Kaschemekat JH (1998) The controlled permeation of hydrocarbons in novel highly
design of membrane vapour-gas separation systems. permeable polymers. J Membr Sci 378:250–256
J Membr Sci 151:55–62 Huang J, Zou J, Ho WSW (2008) Carbon dioxide capture
Bara JE, Hatakeyama SE, Gin DL, Noble RD using a CO2-selective facilitated transport membrane.
(2008) Improving CO2 permeability in polymerized Ind Eng Chem Res 47(4):1261–1267
room-temperature ionic liquid gas separation mem- Jansen JC, Friess K, Clarizia G, Schauer J, Izák P (2011)
branes through the formation of a solid composite High ionic liquid content polymeric gel membranes:
with a room-temperature ionic liquid. Polym Adv preparation and performance. Macromolecules
Technol 19:1415–1420 44:39–45
Bernardo P, Drioli E, Golemme G (2009) Membrane gas Kárászová M, Vejražka J, Veselý V, Friess K, Randová A,
separation. A review/state of the art. Ind Eng Chem Hejtmánek V, Brabec L, Izák P (2012) A water-
Res 48(10):4638–4663 swollen thin film composite membrane for effective
Budd PM, McKeown NB (2010) Highly permeable poly- upgrading of raw biogas by methane. Sep Purif
mers for gas separation membranes. Polym Chem Technol 89:212–216
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Gringolts M, Finkelshtein E (2011) Solubility
G

Gas/Vapor Transport the gas mixture at the given pressure,


so-called Knudsen diffusion takes place
Johannes Carolus Jansen1 and Marek Lanč2 (Knudsen 1909; Datta et al. 1992). In this
1
Institute on Membrane Technology, ITM-CNR, case, the transport rate is inversely propor-
Rende (CS), Italy tional to the square root of the molecular
2
University of Chemistry and Technology Prague, weight of the gas species and the selectivity
Prague 6, Czech Republic is only a function of their molecular weight
ratios.
(C) For even smaller pores, where the size of the
General Introduction pores is in the range of the size of the gas
molecules themselves, molecular sieving can
Transport of gases and vapors in membranes occur. Molecules that are larger than the pore
depends first of all on their micro- and macro- size are completely excluded, and only
scopic structure. There is a fundamental differ- smaller molecules may diffuse through the
ence between dense membranes, where transport pores of the membrane. Such membranes
takes place through the material of the membrane can have very high selectivities, in the case
itself, and porous membranes, where the transport of very narrow pore size distributions. Typi-
takes place through the open space of the pores in cal examples are carbon membranes
the membrane. In the latter, different transport (Vu et al. 2001) or zeolite membranes (Caro
modes exist, depending on the size of the pores and Noack 2008; Rangnekar et al. 2015).
and on the interaction of the gases and vapors with Also dense polymer membranes, when they
the membrane material and with themselves. The have a combination of very high free volume
most representative examples of transport mech- and high stiffness of the polymer chains, may
anisms are shown in Fig. 1. exhibit behavior that comes close to molecu-
lar sieving (Carta et al. 2013).
(A) In large pores, convective or viscous flow (D) In the case of strong interaction of the mem-
occurs. Such membranes find application as brane material with the permeating species or
filters to remove particulate matter from gas in case of readily condensable species, the
and liquid streams, but they are not able to latter condenses on the pore wall. In this
separate gases, which move as a homoge- case, what is the most permeable species
neous mixture through the pores. depends on various factors, including the
(B) If the average pore diameter is smaller than molecular dimensions of the permeating spe-
the mean free path between the molecules in cies of the mixture and on the remaining
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_263-1
2 Gas/Vapor Transport

Gas/Vapor Transport in Dense


Membranes

Fick’s Law of Diffusion


The penetrant flow, J, through a nonporous mem-
brane can be described by Fick’s first law of
diffusion (Fick 1855), derived analogically to
Fourier’s law for the description of heat transfer.

dci
J i ¼ Di (1)
dx

where D is the diffusion coefficient and dc/dx the


concentration gradient. The concentration in
nonstationary conditions depends not only on
the position in the continuous phase but also on
time. Assuming one-dimensional diffusion, the
transport behavior can be described by Fick’s
second law of diffusion:
Gas/Vapor Transport, Fig. 1 Schematic representation
of different transport mechanisms in porous and dense @ci @ 2 ci
membranes ¼ Di 2 (2)
@t @x
aperture of the pores, as well as the mobility Both equations assume that the diffusion coeffi-
of the condensed species on the pore surface. cient is independent on concentration, which is
(E) In the extreme situation of the previous, cap- true at low penetrant activity. Figure 2 describes
illary condensation takes place and the whole the gas concentration profile at different times, for
pore is filled with the condensed liquid. The a previously evacuated polymer membrane after
selectivity of these membranes for gas mix- single-sided and double-sided exposure to a gas,
tures may be completely different from the based on Eq. 2 (Crank 1975). These profiles cor-
ideal selectivity for single gases. Based on the respond to those in a typical permeation and sorp-
Kundsen diffusion mechanism, small mole- tion experiment, respectively.
cules would always be much more permeable
than larger molecules. However, if the larger
molecules condense inside the pore, the con- The Solution-Diffusion Mechanism
densed phase obstructs the permeation of The transport of gases and vapors in dense poly-
smaller molecules. Thus, the mixed gas selec- mer membranes is governed by the solution-
tivity may be opposite to the ideal selectivity. diffusion model (Wijmans and Baker 1995,
(F) In dense membranes, the molecules move 2006). The driving force of this process in dense
through the bulk of the membrane material membranes is the partial pressure gradient of the
itself, or more precisely through its free vol- permeating species across the membrane, or more
ume. The rest of this chapter will focus mostly correctly its chemical potential gradient. The pro-
on the transport in dense membranes because cess consists of three steps: first, the gas is
of their relevance for gas separation absorbed by the membrane at the polymer/gas
applications. interface on the feed side, then it diffuses across
the polymer bulk, and finally it desorbs from the
membrane at the permeate side. The permeability
coefficient, P, is the product of the diffusion coef-
ficient, D, and the solubility coefficient, S:
Gas/Vapor Transport 3

Gas/Vapor Transport, Fig. 2 Concentration profiles in a sorption experiment (Relative feed concentration = 1)
flat sheet membrane (100 mm) calculated by Eq. 2, for D = Arrows represent the increasing time during the experi-
1012 m2 s-1 (Crank 1975) in the case of: (a) ideal time lag ment. Dashed lines represent the concentration profile in
permeation experiment (Relative feed time equal to permeation time lag (see below)
concentration = 1, permeate concentration = 0); (b) ideal

P¼DS (3) matrix, and they can be found in an excellent


review (Matteucci et al. 2006).
where S is defined as the ratio of the equilibrium In phenomenological terms, the membrane
gas concentration, C, and the gas pressure, p: productivity is expressed by means of its
permeance, defined as an amount of permeate
S ¼ C=p (4) per unit membrane area, time, and driving force.
A commonly used unit is the gas permeation unit,
The selectivity aA/B of two species A and B is GPU:
defined as the ratio of the two individual perme-
ability coefficients and this can be decomposed cm3STP
1 GPU ¼ 106
into a diffusion selectivity term and a solubility cm2  s  cm Hg
selectivity term: (6)
m3
¼ 2:70  109 2 STP
m  h  bar
PA D A S A
aA=B ¼ ¼  (5)
PB D B S B The permeance is a property of the membrane and
depends on its effective thickness. The permeabil-
In ideal systems, such as for the transport of light ity coefficient is an intrinsic property of the mate-
gases in rubbers, P, D, and S are constants, but this rial. The most commonly used unit to describe the
is rather an exception and in many cases D and permeability coefficient is the Barrer:
S depend on the concentration of the permeating
species in the membrane and thus on the gas cm3STP  cm
pressure. Numerous correlations have been pro- 1 Barrer ¼ 1010 (7)
cm2  s  cm Hg
posed, relating the gas and vapor transport prop-
erties of polymeric membranes to the molecular Diffusion is an activated process and solubility is
properties of the penetrating species and to the a thermodynamic property. The temperature
chemical and physical properties of the polymer dependence of diffusivity and solubility can there-
fore be described by the following Arrhenius and
4 Gas/Vapor Transport

van’t Hoff relationships, respectively (Van species. In the extreme case of pervaporation (C),
Amerongen 1946; Costello and Koros 1992). the membrane is at one side in contact with a
liquid phase and at the downstream side it is in
D ¼ D0  eED =RT (8) contact with a gas phase. The type of separation
process dictates the possible operation conditions
S ¼ S0  eDHs =RT (9) and the choice of the membrane materials.

where DHs is the enthalpy of sorption of the (A) For simple gas/gas separations, for instance,
penetrant in the polymer, ED activation energy of O2/N2 separation from air for pure nitrogen
diffusion, and D0 and S0 are the preexponential production or for O2 enrichment, in principle
factors. many membrane materials can be safely used
Assuming solution-diffusion model (Eq. 3), (Baker and Low 2014). The choice depends
temperature dependency of permeability is: mainly on the need to achieve a high separa-
tion factor at relatively low flux or if a high
P ¼ P0  eEP =RT (10) flux is needed and the separation factor is less
important.
where P0 is preexponential factor and EP activa- (B) For gas/vapor separations, the transport prop-
tion energy of permeation which is equal to: erties of the different species vary widely.
Often the vapor consists of readily condens-
EP ¼ DH S þ ED (11) able large molecules, which have a high sol-
ubility in combination with a low diffusion
As a temperature-activated process, diffusion usu- coefficient, in contrast to the light gas, with a
ally accelerates with temperature. Dissolution of lower solubility and a high diffusion coeffi-
the gas can be considered as a two-step process of cient. In this case, the species in the mixture
condensation of the gas phase, followed by are likely to influence each other, directly via
mixing with the polymer matrix. For light gases, competitive sorption in the limited free vol-
the solubility therefore increases with increasing ume available and indirectly via plasticiza-
temperature, because the negative enthalpy of tion of the polymer matrix by the
condensation is negligible with respect to the pos- condensable species. The same situation
itive enthalpy of mixing. On the other hand, occurs in gas/gas separations, where one of
enthalpy of sorption of more condensable gases the two gases readily condenses at higher
and vapors is negative due to the high negative pressure, for instance, CO2. Typical examples
enthalpy of condensation and the solubility are volatile organic compounds (VOC)
decreases with increasing temperature. Tempera- removal from air (Leemann et al. 1996), or
ture dependency of diffusivity is usually stronger CO2 removal from natural gas (Adewole
than that of solubility, and therefore the perme- et al. 2013) or biogas, air dehydration,
ability usually increases with increasing tempera- etc. For such separations, it may be conve-
ture (Ghosal and Freeman 1994). nient to use rubbery membranes, which are
less prone to plasticization and which are
solubility selective rather than diffusivity
selective.
Gas/Gas, Gas/Vapor, and Vapor/Vapor (C) Pervaporation is the extreme case of vapor/
Separation vapor separation, with condensed vapors
(=liquid mixture) at the feed side of the mem-
The most important industrial applications of gas brane and gaseous species at the permeate
and vapor separations vary from (A) gas/gas sep- side, either by application of a vacuum or by
arations to (B) gas/vapor separations, where the the use of a sweeping gas (Mulder and Smol-
membrane is in contact with highly condensable ders 1991). Pervaporation is particularly
Gas/Vapor Transport 5

advantageous in the case of azeotropic liq- 4


uid mixtures, where the membrane can
break the azeotrope. Typical examples of

Permeate pressure (mbar)


practical separations are the dehydration of 3
alcohol with hydrophilic membranes, etha-
nol recovery from hydroalcoholic solu-
tions, or VOC removal from wastewater 2

with hydrophobic membranes. In terms of


the transport properties, these membranes
1
are often strongly affected by the swelling
of the polymer by the permeating species. Θ
An exception is the alcohol dehydration
0
with glassy perfluoropolymer membranes 0 25 50 75 100 125
(Scholes et al. 2015a, b). A further compli- Time (s)
cation in pervaporation with respect to
gas/vapor separation is the existence of the Gas/Vapor Transport, Fig. 3 Typical permeation curve
for analysis of pure gas permeability by the time lag
Schroder’s paradox, according to which the method, with indication of time lag Y determined via the
membrane material often behaves differ- tangent method
ently in contact with a liquid phase or in
contact with the saturated vapor phase pt ¼ p0 þ ðdp=dtÞ0   t 
(Vallieres et al. 2006). A curiosity is that RT  A  l Dt 1
þ  pf  S   ser
pervaporation membranes can be porous VP  Vm l2 6
and nonselective in the dry state and with  
become dense and selective in contact 2 X ð1Þ
1 n
D  n2  p2  t
ser ¼ 2 exp 
with the feed mixture (Van Der Bruggen p n¼1 n2 l2
et al. 2004, 2006). (12)

in which pt is the permeate pressure at time t and


Methods for Analysis of the Transport p0 is the starting pressure, typically as close to
Parameters in Membranes zero as the vacuum pump allows. In a leak-proof
instrument, the baseline slope (dp/dt)0 is usually
Time Lag Method for Pure Gases negligible for a defect-free and well-evacuated
The most common way to determine the basic gas membrane. R is the universal gas constant, T the
transport parameters is the so-called time lag absolute temperature, A the exposed membrane
method (Crank 1975), in which the membrane is area, VP the permeate volume, Vm the molar vol-
fully evacuated inside a closed permeation cell, ume of a gas at standard conditions (0  C and
and after exposure of the membrane to the gas at 1 atm), pf the feed pressure, and l the membrane
the feed side, the pressure at the permeate side is thickness. The permeability coefficient, P, is cal-
recorded as a function of time. For ideal systems, culated in the regime of quasi steady state perme-
the concentration profile in the early stage of the ation, which is defined by the simplified Eq. 13,
experiment takes the form of Fig. 2a and the describing the tangent to the linear part of the
resulting permeation curve takes the form of permeation curve:
Fig. 3, which is described by the following equa-
tion (Jansen et al. 2011):
6 Gas/Vapor Transport

pt ¼ p0 þ ðdp=dtÞ0  t permeate/sweeping gas mixture. The individual


(13) gas permeance, P, of the ith species in a gas
RT  A pf  P mixture is obtained as the ratio of its volumetric
þ  ðt  Y Þ
VP  Vm l permeate flux, QPermeate, to the partial pressure
difference between the feed and permeate sides:
The last term is the so-called permeation time lag,
Y, which is usually determined from the intersec-
xi Permeate QPermeate
tion of the tangents before the onset of permeation Pi ¼ (16)
Feed
xi p Feed  xi Permeate pPermeate
and after reaching the quasi steady state:
in which xi is the volume fraction or mole fraction
l2 of the ith species, pFeed and pPermeate are the total
Y¼ (14)
6D feed and permeate pressures, respectively. The
mixed gas selectivity of species A and B, aA/B, is
For a membrane of known thickness, it allows the
then calculated as the ratio of their individual
determination of the diffusion coefficient of the
permeances:
gas. The gas solubility coefficient, S, can then be
obtained indirectly as the ratio of the permeability
PA
to the diffusion coefficient, using Eq. 3. aA=B ¼ (17)
PB
While the transport parameters P and D are
usually obtained by using the tangents to the per-
meation curve, the permeation curve can also be Sorption Analysis
fitted directly with Eq. 12, after expansion into a Direct sorption analysis is the most reliable way to
sufficient number of terms (Scheichl et al. 2005; determine the solubility of the gas in the polymer
Jansen et al. 2011). This yields the values of P, D, matrix. Sorption can be determined volumetri-
and S directly. An inaccurate fit in the case of a cally, gravimetrically, and with the pressure
deviating curve shape is a direct indication of decay method (Keller and Staudt 2005), or by
nonideal behavior. This happens, for instance, in inverse gas chromatography (IGC) (Danner
the case of clustering or in the case of strong dual et al. 1998). Equilibrium sorption in polymers is
mode sorption (DMS) behavior. one of the basic characteristics describing the
interaction between a penetrant and a polymer.
In all these methods, the polymer sample is placed
Constant Pressure: Variable Volume Method
inside the test cell and exposed to a given pene-
In this method, the pure feed gas or the feed gas
trant pressure. In gravimetric measurements, the
mixture flows through the membrane cell in cross-
mass uptake can be measured electromagnetically
flow mode and the permeate is either collected as
(Mamaliga et al. 2004), by a quartz crystal micro-
such or it is transported by a sweeping gas to the
balance (QCM) (Mikkilineni et al. 1995) or
gas analyzer. The total permeation rate can be
McBain’s quartz spiral balance (Friess
determined directly, for instance, by a bubble
et al. 2011; Vopička et al. 2013).
flow meter or electronic flow meters, measuring
Since the sorption coefficient (solubility) is
the volumetric permeate flow rate, JPermeate. The
usually a function of pressure or activity, knowl-
permeate flux, QPermeate, is the volumetric flow
edge of the sorption isotherm shape is important.
rate per unit area:
There are many different types of sorption iso-
therms (Rouquerolt et al. 1994) depending on
J Permeate
QPermeate ¼ (15) the polymer structure and the relative difference
A
between penetrant/polymer and penetrant/pene-
When using a sweeping gas, the permeate flux can trant interaction.
also be calculated from the known sweeping gas Sorption of light gases in rubbery polymers
flow rate and the gas concentration in the increases linearly with pressure according to
Gas/Vapor Transport 7

Henry’s law. On the other hand, vapor’s sorption v m  h  p  p


v¼ (20)
can be described by numerous equations such as ð p  pÞ ð h  p þ p  pÞ
Flory-Huggins theory (Flory 1953), Flory-Rehner
(Flory and Rehner 1943a; Flory and Rehner where p* is a pressure independent constant
Jr. 1943b; Izák et al. 2003), Koningsveld- which has the meaning of a reference pressure.
Kleintjens equations (Koningsveld and Kleintjens When p* is equal to saturated vapor pressure, the
1971), or the ENSIC model (Favre et al. 1996). model is equivalent to the BET model (Brunauer
In the case of dense glassy polymeric mem- et al. 1938) (Fig. 4).
branes, three models are the most often used. For samples with a well-defined geometry,
Permanent gases behave almost linearly, at low sorption kinetics measurements allow the deter-
pressures following Henry’s law. Alternatively, mination of the diffusion coefficient by equations
the dual-mode sorption model, Eq. 18, gives usu- based on Fick’s second law (Crank 1975). The
ally a satisfactory description of the behavior relative sorbed amount Qt/Q1 in a flat film with
(Barrer et al. 1958). This model is a combination thickness l is given as a function of time by the
of Henry’s law and the Langmuir sorption iso- following equation:
therm, assuming monolayer sorption at existing
sorption sites. Qt 8X1
1 
Dð2nþ1Þ2 p2 t
¼1 2  e l2 (21)
Q1 p n¼0 ð2n þ 1Þ2
ch  p  b
C ¼ CD þ C H ¼ k d  p þ (18)
1þbp The corresponding concentration-time profile in a
flat membrane during a sorption experiment is
where C is the gas concentration in the polymer,
shown schematically in Fig. 2b. Under real con-
CD and CH are the Henry and Langmuir concen-
ditions, a finite time is needed to charge the gas in
tration contributions, respectively, kd is the linear
the sorption apparatus and a correction for the
sorption parameter, ch is the monolayer capacity,
assumed step-pressure-increase is necessary
and b is the affinity parameter, reflecting the inter-
(Vopička et al. 2009). An example of a typical
action strength between polymer and penetrant.
sorption kinetics curve obtained with this model is
In the case of vapor sorption in glassy poly-
shown in Fig. 5.
mers, the sorption curves often have a typical
S-shape and the DMS model cannot be used. In
such cases, the Guggenheim, Anderson, and de
Boer (GAB) model (Guggenheim 1966) gives a
better description:

vm  h  a  f
v¼ (19)
ð 1  f  aÞ ð 1  f  a þ h  f  aÞ

where v is the mass of adsorbed vapor per mass of


polymer adsorbent, vm is the capacity of the first
adsorption monolayer, h defines the ratio of the
adsorption strength in the first and the subsequent
layers, a is the vapor activity, and f is a constant
defining the deviation of the saturated vapor pres-
sure from a chosen reference pressure. For gases,
the following form of the GAB model was pro-
posed (Vopička and Friess 2014).
Gas/Vapor Transport, Fig. 4 Gravimetric sorption iso-
therm of CO2 in Amine-PIM-1 (Mason et al. 2014), extrap-
olated with GAB and DMS models
8 Gas/Vapor Transport

separation, models to analyze and predict the mass


transport in pervaporation require different
approaches (Lipnizki and Tr€agårdh 2001), such
as the UNIQUAC model (Heintz and Stephan
1994).

Transport in Heterogeneous
and Homogeneous Mixtures

The description of the transport in polymers with


homogeneously or heterogeneously dispersed
additives or in polymer blends is much more
complex than that in neat polymers. Mixed matrix
membranes are currently receiving much attention
(Aroon and Ismail 2010; Rezakazemi et al. 2014)
because they have the potential to combine the
Gas/Vapor Transport, Fig. 5 Typical gravimetric sorp- high permeability and selectivity of inorganic
tion kinetics curve. CO2 sorption fitted with the model (e.g., zeolites (Miller et al. 2007)), carbonaceous
proposed by Vopička (Vopička et al. 2009) in microporous (Vu et al. 2003), and organometallic filler particles
Tröger’s base polymer EA-TB-PIM (Carta et al. 2013) after
(metal organic frameworks, MOFs (Bushell
MeOH treatment
et al. 2013; Zornoza et al. 2013; Adatoz
Modeling of Transport et al. 2015)) with the good mechanical properties
With the increasing computational power of mod- of polymers. There is a large number of predictive
ern computers, modeling of structural (Heuchel models to describe the performance of MMMs
et al. 2008) and transport properties of gases (Vinh-Thang and Kaliaguine 2013). One of the
(Hofmann et al. 2000; Frentrup et al. 2015) and simplest and most commonly used models to
vapors (Giacinti Baschetti and De Angelis 2015) describe the transport in MMMs is the Maxwell
in polymeric membranes has gained a prominent model (Shimekit et al. 2011), valid for a low
position in membrane research. Especially in the concentration of spherical particles dispersed in
description of the free volume distribution of the continuous phase:
membrane materials, computational methods
Pd þ 2Pc  2fd ðPd  Pc Þ
offer a level of insight that no single experimental Peff ¼ (22)
method can give. The transport can be studied at Pd þ 2Pc þ 2fd ðPd  Pc Þ
the atomistic level (Hofmann et al. 2000;
Theodorou 2006), showing, for instance, the where the Peff is the effective permeability of the
“hopping” mechanism of a gas molecule from mixed matrix membrane, Pc and Pd represent the
one free volume element to the next, confirming gas permeabilities in the continuous and dispersed
the activated mechanism seen experimentally. phase, respectively, and fd is the volume fraction
Although there is often a large discrepancy of the dispersed phase. Generally, the permeabil-
between the calculated sorption and diffusion ity of the gases through the dispersed phase
coefficients and the experimental values, the depends on the overall void volume, its distribu-
trends between different gas species are usually tion in the filler particles, and on the channel size,
reproduced well in the simulations (Macchione which affect the free volume of the overall system.
et al. 2007; Jansen et al. 2010). Whereas molecu- More sophisticated models take into account also
lar dynamics simulations work fairly well for the particle shape of the dispersed phase (Cussler
small molecules at low concentration, like in gas 1990). Such particles may have a pronounced
Gas/Vapor Transport 9

effect in the case of high aspect ratios (Rodenas


et al. 2014) due to the strong effect on the diffu-
sion path length (Falla et al. 1996). Interestingly,
also impermeable fumed silica (Merkel
et al. 2002) or graphene (Althumayri et al. 2016)
filler particles, with intrinsic barrier properties,
can have a positive effect on the permeability of
the membranes, when additional free volume is
created at the polymer-particle interface.
When the dispersed phase is another polymer,
in the case of immiscible polymer blends, the
transport can be described by fundamentally the
same equations as the mixed matrix materials
(e.g., Eq. 22). Instead, for miscible polymer
blends, the permeability, Pb, is reported to obey
the following equation (Robeson 2010):

lnPb ¼ f1 lnP1 þ f2 lnP2 (23) Gas/Vapor Transport, Fig. 6 O2/N2 1991 and 2008
upper bound curves for the selectivity versus permeability
trade-off relation (Robeson 1991, 2008) with the latest
in which f1 and f2 are the volume fractions of the upper bound suggested by Swaidan et al. (2015). The
two polymers, respectively, and P1 and P2 are oval represents the approximate cloud of experimental data
their permeabilities. It shows a linear trend when
the permeabilities are plotted on a logarithmic the current upper bound (Robeson et al. 2009).
scale and deviates from linearity in the case of This was confirmed by McKeown et al. with a
(partial) immiscibility of the two polymers novel polymer of intrinsic microporosity based on
(Jansen et al. 2013). Troger’s base and ethanoanthracene (Carta
et al. 2013) or benzotriptycene units (Rose
et al. 2015). Alentiev presented a similar approach
Overall Performance for the trade-off in diffusion coefficient and diffu-
sion selectivity (Alentiev and Yampolskii 2013).
Robeson Trade-Off Behavior
Although membrane separations may have many Effect of Physical Aging on the Transport
advantages compared to traditional separation Properties
processes such as distillation or pressure swing The global nonequilibrium state of glassy poly-
adsorption, a limitation is the trade-off behavior meric membranes tends to relax over time. This
between selectivity and permeability. This trend process, where no chemical changes occur, is
was firstly discussed by Robeson in 1991, who called physical aging (Struik 1978) and affects
suggested a linear so-called upper bound for many different properties of a polymer. One of these is
relevant gas pairs (Fig. 6) (Robeson 1991), which the free volume distribution, which, in turn, is
were subsequently updated and extended reflected in the gas transport properties of the
(Robeson et al. 1994; Robeson 2008). In 2015, a membrane. Physical aging therefore has a strong
new upper bound was set for O2/N2, H2/N2, and impact on the performance of amorphous glassy
H2/CH4, based on mostly the development of gas separation membranes (Pfromm 2006), and
polymers of intrinsic microporosity (Swaidan gas diffusion is a very sensitive method to probe
et al. 2015). Freeman discussed the basis of the changes in the free volume of a polymer mem-
upper bound (Freeman 1999) and concluded that a brane (Jansen et al. 2009). Different aging mech-
combination of high free volume and extreme anisms have been proposed. Harms claims that
rigidity of the polymer chains is needed to exceed free volume elements diffuse towards the surface
10 Gas/Vapor Transport

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G

Gas–Liquid Membrane Contactor better is mass transfer efficacy. Currently, most of


the industrial applications are using microporous
Denis Roizard membrane contactors (Liqui-Cell ® 2014).
Laboratoire Réactions et Génie des Procédés, Like with other gas/liquid contactors, the mass
CNRS- Université de Lorraine, Nancy, France transfer obtained by means of contactors can be
directed to carry out either separation and purifi-
cation operations of a gas mixture by the selective
Synonym removal of a given gas component or, conversely,
absorption of gas (e.g., N2, O2, O3, etc.) in the
Gas–liquid exchangers using membrane as inter- liquid phase. The driving force is the gas partial
face; Nondispersive gas–liquid contactor pressure according to the Henry law: pi = Hxi
with p the partial pressure, x the concentration
of gas at equilibrium, and H the Henry law coef-
History ficient. Note also that the driving force of the
mass transfer can also be due to a chemical reac-
Gas–liquid contactors are devices which are tion between the gas species and the liquid phase.
designed to promote mass transfer between a
gas phase and a liquid phase, thanks to gas–liquid
contact. Among the various types of existing Phenomenon
contactors, e.g., valve trays, random or structured
packing, demister, vacuum towers, etc., and In the 1980s, Qi and Cussler (1985) achieved
membranes, one can clearly distinct two catego- pioneering work devoted to the understanding
ries: firstly, contactors requiring a straight mixing of mass transfer in gas–liquid membrane
between the gas and the liquid phases and, contactors. Within this specific type of
secondly, contactors where the direct physical contactors, the membrane is primarily a physical
contact between the two phases does not exist, barrier between a gas phase and a liquid phase. So
i.e., a contactor which does not need dispersion of to get an efficient device, a proper choice of
one phase into the other one to be efficient (Fig. 1). membrane and operating conditions must be
Up to now, membrane contactors are the only done to ensure a high level of mass transfer. For
example of the second category, i.e., systems the membrane selection, it turned out that a
which are simultaneously able to avoid phase microporous structure looked to be the best one
mixing while promoting mass transfer. Obvi- to gather appropriate mechanical properties and
ously the higher the membrane permeability, the high mass transfer coefficient. Most of the time,
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_265-1
2 Gas–Liquid Membrane Contactor

Dp ¼ 4gL : cos y=dmax (1)

with gL the surface tension of water, y the contact


angle, and dmax the diameter of the biggest
micropores.
As a guide, using pure water

(gL = 72.8 mN/m at 20 C) and PP (with pore
dmax = 1 mm and y = 115 ), the breakthrough
Gas–Liquid Membrane Contactor, Fig. 1 Schematic pressure is 1.23 bar. However in reality, the mea-
representation of a G/L membrane contactor
sured breakthrough pressure is often much lower
due to the presence of impurities or organic sol-
utes in the water; any alteration of the polymer
surface properties can also lower this value. On
the other hand, to avoid any gas bubbling in the
liquid phase, a slight overpressure is usually
applied at the membrane liquid interface.

Mass Transfer Theory

As one can expect, the mass transfer extent is


closely related to the operating parameters, i.e.,
mainly gas partial pressure in each phase, tem-
perature, gas and liquid flow rates, hydrodynamic
Gas–Liquid Membrane Contactor, conditions, and the specific transfer area. To
Fig. 2 Microporous polypropylene
achieve a given purification target, the mecha-
nism of the gas/liquid transfer must be known
the liquid phase used is an aqueous phase; hence,
and used to model the mass transfer and thus to
it logically orientated the selection of membranes
predict adequate operating parameters.
to hydrophobic rigid polymers, i.e., glassy or
The performance of the mass transfer can be
semicrystalline structures, like polypropylene
related to the variation of gas composition either
(PP) (Fig. 2), polyvinyl difluoride (PVDF), or
between the inlet and the outlet of the gas phase
Teflon. Thus the aqueous phase cannot enter
or between the inlet-dissolved gas and the outlet-
spontaneously the small pores (0.1–1.106 m)
dissolved gas of the liquid phase. For a fast reac-
of the membrane structure, as predicted by the
tion with a steady gas phase velocity, the same
Young–Laplace equation given below. Neverthe-
basic equations, which are used to predict trans-
less, the main concern with a microporous mem-
ferring gas in conventional columns, also apply
brane contactor is to avoid pore wetting by the
for membrane contactors as recalled below:
liquid phase, because pore wetting would induce
a detrimental decrease of the overall mass trans-
CGout
fer coefficient (Fig. 3a, b). In case of pore ¼ ek:a:L=ug (2)
CGin
flooding, the mass transfer coefficient can drop
by a factor 1,000–10,000.
where CGout and CGin are respectively the outlet
Hence there is a breakthrough pressure to be
and inlet gas concentrations, k is the overall mass
respected; this limiting pressure (Dp) difference
transfer coefficient, L is length of the contactor, a
between the two phases can be calculated by the
is the contact area between the two phases, and ug
Young–Laplace equation (Kim and Harriott
the gas phase velocity.
1987):
Gas–Liquid Membrane Contactor 3

a Gas phase Æ Æ Liquid phase b Gas phase Æ Æ Liquid phase

Cgas Cgas-Mb CMb-Liquid

Cliquid

1/kov = 1/kgas + 1/kmembrane + H/kliquid

Gas–Liquid Membrane Contactor, Fig. 3 (a) In a nonwetted porous membrane, the membrane transport occurs in
gas-filled pore. (b) In a wetted porous membrane, the membrane transport in liquid-filled pore is much slower

Noting one can define the gas transfer effi- of drawbacks due to phase dispersion such as
ciency Z = (CGin–CGout)/CGin, thus one can solvent loss, foaming, unknown specified area,
write: and column flooding. It is worth also to underline
that as polymer is the core of membrane
CGout contactors, one can get a strong reduction in
¼ 1  Z ¼ ek:a:L=ug (3)
CGin weight of the equipment compared to conven-
tional ones. At last one can note as well that a
It is worth noting that modeling the mass transfer membrane contactor can be installed horizontally
properties of a membrane contactor is even easier or vertically without problems and that its effi-
than with conventional contactors because the ciency is not dependent of roll and pitch marine.
gas/liquid contact area is well known and remains Note that liquid–liquid extraction can also be
constant whatever the gas or liquid flow rates. achieved using membrane contactors, hence
As shown in Fig. 3, the overall mass transfer avoiding any hazard of emulsion formation.
resistance is due to the successive resistances of All these advantages are linked to the mixing
the gas phase, of the membrane, and of the liquid nondispersive feature of a membrane contactor.
phase. Clearly the analogy can be made with On the other side, drawbacks can come from
electrical resistances, and the reciprocal of the the facts that the pores of a membrane do not have
overall mass transfer coefficient (kov) can be the same size, that pore fouling can occur and
written as the sum of the individual mass transfer block the transfer, and that the hydrophobic prop-
coefficients: erties of the surface can be altered inducing a
dramatic decrease of the breakthrough pressure.
1=kov ¼ 1=kgas þ 1=kmembrane þ H=kliquid (4)

H being the Henry law constant between the gas


and liquid phases.
Intensification Potential of Mass
Transfer

As with any membrane modules, the membrane


Pros and Cons contactors can be prepared with different geom-
etries, going from plate and frame modules, spiral
Compared to conventional gas/liquid contactors modules, or hollow fiber modules. The last type
(tower, packed columns, mixer settler), mem- has received the most attention because it allows
brane contactors are known to avoid a number the creation of very large interfacial areas, up to
4 Gas–Liquid Membrane Contactor

10,000 m2/m3 that is up to 20-fold the interfacial As example of gas dissolution, one can cite
area of a structured packed column (Gabelman nitrogenation in the beverage industry or blood
and Hwang 1999; http://docnum.univ-lorraine.fr/ oxygenation. It is worth to note that blood oxy-
public/INPL/2011_NGUYEN_P_T.pdf6). Thus genation has been one of the very first examples
the factor k.a., which is one of the key parameters of using membrane contactors in 1975 (Esato and
predicting the mass transfer efficiency (Eq. 3), Eiseman 1975); currently the total annual market
indicates clearly that for a constant value of k, a is above €500 million.
strong intensification of the transfer can be Some examples of use of membrane
reached with membrane contactors. contactors are listed here:
This high value of area will be obtained with
fibers having very low inner diameter, typically – Liquid degassing: O2, CO2, and N2 removal
in the 50–100 mm range. Hence, a limit of the from liquids, used for carbonation (food and
transfer with membrane contactor can now be beverage industry), nitrogenation
foreseen: the increase of the specific area shall (microelectronics), deoxygenation, etc.
correspond to an increase of the pressure drop in – Bubble-free gas/liquid mass transfer primarily
the fibers of smaller diameter. This drawback will for ozonation of semiconductor cleaning
be amplified by using fluid of high viscosity. water
Thus the potential of intensification is also – Dehydration
strongly linked to the hydrodynamic conditions – Blood oxygenator (health sector)
prevailing in the contactor. This shall depend
merely on the nature of the fluid circulating in
the lumen of the fibers. Cross-References

▶ Gas Stripping
Applications ▶ Henry Law

As example of separations, acid impurities of flue


gases like SOx, NOx, or even CO2 can be
removed by contacting the gas feed flow with a References
liquid properly chosen to trap the acidic species.
Liqui-Cell ® web site (visited Apr 2014). http://www.
The gas removal can be due to a physical chem- liquicel.com/
ical dissolution of the acid gas into the liquid or to Esato K, Eiseman B (1975) Experimental evaluation of
a chemical reaction with the liquid; in this case, Gore-Tex, membrane oxygenator. J Thorac Cardiovas-
cular Surg 69(5):690–697
the liquid must be endowed of basic properties or
Gabelman A, Hwang S-T (1999) Hollow fiber membrane
contains a solute which is itself a base. When the contactors. JMS 159:61–106
principle of gas removal is linked to physical Kim B, Harriott P (1987) Critical entry pressure for liquids
chemical affinities, it is wise to operate under in hydrophobic membranes. J Colloid Interface Sci
115(1):1–8
pressure to promote higher solubility of the gas
Qi Z, Cussler EL (1985) Microporous hollow fibers for gas
into the liquid. On the other case, if a chemical absorption. I, II. Mass transfer in the liquid. J Membr
reaction is involved between the gas and the Sci 23(3):321–332, and ibid 23(3):333–345
liquid, pressure is not a key parameter.
G

Glass Transition Temperature (Tg) the mobility is so much restricted that a Tg is no


longer observed. For instance, polymers of intrin-
Johannes Carolus Jansen sic microporosity (PIMs), a novel class of poly-
Institute on Membrane Technology, ITM-CNR, mers with growing interest for their high gas
Rende (CS), Italy permeability (McKeown and Budd 2010), consist
of ladder structures with such a high rigidity that
large-scale motions are impossible and they do
General Introduction not exhibit a glass transition below their degrada-
tion temperature.
At the macroscopic scale, the glass transition tem- The glass transition temperature of polymer
perature, Tg, represents the temperature above blends depends on their miscibility. In the rare
which a material changes from a stiff glass into a case of miscibility at the molecular level, the
viscous fluid or a rubbery material. Besides poly- glass transition of the blend has a value between
mers, which are the most common materials with those of the neat polymers. Different equations
a glass transition temperature, also various amor- describe the behavior of polymer blends more or
phous solids, organic liquids, alloys, or inorganic less satisfactorily.
glasses may exhibit a glass transition. In the Fox equation, the Tg of the blend
At the molecular scale, the Tg of a polymer is depends exclusively on its composition:
the temperature above which large segmental
motions of the polymer chains become possible 1 w1 w2
¼ þ (1)
within the time scale of the experiment. The glass T g T g ,1 T g ,2
transition temperature depends on the molecular
architecture. Substituents that restrict the back- where w1 and w2 are the weight fractions and Tg,1
bone rotation of a very simple polymer, such as and Tg,2 are the glass transition temperatures of
polyethylene, will increase its Tg, and the pres- pure polymer 1 and polymer 2, respectively.
ence of polar groups will have an even stronger The Gordon-Taylor equation is able to describe
effect (Table 1). Besides the substituents on a slightly asymmetric dependencies of the Tg on the
flexible polymer backbone, the chemical structure blend composition, by means of an adjustable
of the backbone itself obviously has a major parameter, KGT:
impact on the glass transition temperature. The
presence of sterically hindered groups, conjugated
bonds, fused rings, etc., increases the glass transi-
tion temperature significantly. In the extreme case,
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_267-1
2 Glass Transition Temperature (Tg)

Glass Transition Temperature (Tg), Table 1 Glass transition temperature of polymers -[-CH2CH(R)-]n- with the same
backbone and different substituents R (Brandrup et al. 1999)
Polymer R Tg
Polyethylene H 155
Polypropylene CH3 258–270
Poly(vinyl fluoride) F 314
Poly(vinyl chloride) Cl 354
Poly(vinyl alcohol) OH 358
Polystyrene C6H5 373
Poly(vinyl acetate) CH3COO 305

Glass Transition Temperature Analysis

Besides a change in the mechanical properties, the


Tg is also accompanied by a fairly abrupt change
in the specific heat of the sample (Fig. 1). Various
other properties undergo more or less pronounced
changes at the Tg, such as the density, the specific
heat, the elasticity coefficient or Young’s modu-
lus, the rate of diffusion of gases or liquids
through the polymer, the thermal expansion coef-
ficient, etc.
There is a clear correlation between the glass
transition temperature and the transport properties
in dense membranes (Matteucci et al. 2006). The
gas and vapor permeability is much higher in the
Glass Transition Temperature (Tg), Fig. 1 Schematic rubbery state than in the glassy state, and the
representation of a DSC trace (bottom) and of the specific
volume (top) of an amorphous polymer
selectivity is usually lower. Therefore, the value
of the Tg is one of the main parameters influencing
the membrane performance. For most other mem-
w1 T g,1 þ K GT w2 T g,2
Tg ¼ (2) brane applications, also those using porous mem-
w1 þ K GT w2 branes, the glass transition temperature is of large
interest too. Since porous membranes may col-
The Kwei equation introduces a binary parameter,
lapse upon softening, it is of fundamental impor-
q, which represents the interaction between the
tance that they are operated at a temperature
two polymers, and can be used to describe even
sufficiently far below the Tg.
more asymmetric Tg versus composition profiles
(ElMiloudi et al. 2009):
References
w1 T g,1 þ K Kwei w2 T g,2
Tg ¼ þ qw1 w2 (3)
w1 þ K Kwei w2 Andrews RJ, Grulke EA (1999) Glass Transition Temper-
atures of Polymers. In: Brandrup J, Immergut EH,
Grulke EA (eds) Polymer handbook, 4th edn. Wiley,
Hoboken
ElMiloudi K, Djadoun S, Sbirrazzuoli N, Geribaldi S
(2009) Miscibility and phase behaviour of binary and
ternary homoblends of poly(styrene-Co-Acrylic acid),
poly(styrene-Co-N, N-Dimethylacrylamide) and Poly
Glass Transition Temperature (Tg) 3

(styrene-co-4-Vinylpyridine). Thermochim Acta vapor separation, John Wiley & Sons, Ltd, Chichester,
483(1–2):49–54 UK. doi: 10.1002/047002903X.ch1
Matteucci S, Yampolskii Y, Freeman BD, Pinnau I (2006), McKeown NB, Budd PM (2010) Exploitation of intrinsic
Transport of gases and vapors in glassy and rubbery microporosity in polymer-based materials. Macromol-
polymers, In: Yampolskii Y, Pinnau I, Freeman BD ecules 43(12):5163–5176
(eds.) Materials science of membranes for gas and
G

Glass Transition Temperature range motions at lower temperature than in the


Depression neat polymer. Although this often goes hand in
hand with the phenomenon of plasticization, a
Johannes Carolus Jansen reduction of the elastic modulus at room temper-
Institute on Membrane Technology ITM-CNR, ature, the two concepts should not be confused.
Consiglio Nazionale delle Ricerche, Rende (CS), Plasticization strictly refers to the mechanical
Italy properties of the polymer and the molecules,
which reduce the elastic modulus of a polymer
by an increase of the chain mobility generally also
Glass transition temperature depression is the phe- reduce their glass transition temperature. The
nomenon which describes the reduction of the opposite is not necessarily the case and it may
glass transition temperature by external factors, happen that an additive, which lowers the Tg, at
usually by the presence of solvent molecules or low concentration increases the elastic or Young’s
of other additives in the polymer matrix. Such modulus at room temperature. This is then
additives have the capacity to enhance the mobil- referred to as anti-plasticization.
ity of the polymer chains, thus enabling long

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_268-1
G

Glassy Membranes or dense integrally skinned flat films or hollow


fibers.
John Jansen The polymer stiffness is an essential aspect in
Institute on Membrane Technology ITM-CNR, the membrane formation process by non-solvent
University of Calabria, Rande(CS), Italy induced phase inversion, where at a certain point
of the process solidification of the polymer is
required to consolidate the morphology of the
Glassy membranes are membranes consisting of membrane. In glassy polymers, this is typically
amorphous polymers which are in their glassy by vitrification of the polymer when diffusion of
state at room temperature or under the normal the solvent from the polymer rich phase into the
operation conditions, i.e., their glass transition coagulation bath leads to a gradual increase of the
temperature is above room temperature or the glass transition temperature until this exceeds the
operating temperature. The high stiffness of the coagulation bath temperature.
glassy polymer provides sufficient mechanical
strength to the membranes to exist also as porous

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_269-1
G

Glassy Polymer particular circumstances also semi-crystalline


polymers can become glassy after quenching, if
Johannes Carolus Jansen the crystallization kinetics and the crystal nucle-
Institute on Membrane Technology ITM-CNR, ation rate are sufficiently slow to prevent crystal-
Consiglio Nazionale delle Ricerche, Rende (CS), lization upon rapid cooling. A typical example of
Italy such polymer is poly(ethylene
terephthalate), PET.
Glassy polymers are characterized by their
Strictly, any amorphous polymer is glassy at tem- high stiffness and amorphous non-crystalline
peratures below its Tg, but in practice a glassy structure. These properties make them size selec-
polymer refers to those polymers which are in tive in their dense form and also mechanically
their glassy state at room temperature, thus to sufficiently resistant to exist as porous flat film
amorphous polymers with a glass transition tem- or hollow fibre membranes. Examples of the most
perature above room temperature, in contrast to commonly used polymers in commercial mem-
rubbery polymers, which have a Tg below room branes are cellulose acetate, polysulfone, poly
temperature, and (semi-)crystalline polymers with (ether sulfone), polyimide, and polycarbonate.
a melting point above room temperature. Under

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_270-1
G

Gold Recovery by Supported Liquid Gold, over its use in jewelry, also has a wide
Membranes use in various industries, thanks to its physical
and chemical properties. Thus, the recovery of
Argurio Pietro this metal from the different wastewater gener-
Department of Environmental and Chemical ated by these industries is also of growing interest
Engineering, University of Calabria, Arcavacata (Alguacil 2004).
di Rende (CS), Italy Gold can be recovered from different aqueous
solutions by various physicochemical separation
techniques as precipitation, ion exchange, carbon
Gold is the chemical element which symbol is Au adsorption, cementation, solvent extraction,
(from Latin aurum) and the atomic number is 79. etc. In the case of convectional solvent extrac-
The oxidation states in its compounds range from tion, metal ion-containing solution is placed in
1 to +5, and Au(III) is the most common. Typ- contact with a large amount of an appropriate
ical Au(I) complex is Au(CN)2 (in cyanide organic phase (Kargari et al. 2004). This extrac-
media) which is the soluble form of gold encoun- tion step is followed by a stripping one. The main
tered in mining, while in chloride media Au(III) drawback of solvent extraction is the large
complexes (Au2Cl6) are the typical ones. amount of solvent required when dilute solutions
Gold production by means of its extraction were processed, making this process not very
from mining can represent an important contri- cheap and safe, since the used solvents are often
bution to environmental pollution. Metal ores, chlorinated and sometimes carcinogenic.
which generally contain less than 1 ppm of Liquid membrane (LM)-based processes have
gold, are ground and mixed with sodium or potas- become an attractive alternative to conventional
sium cyanide for gold chemical extraction. Pre- techniques for selective separation and concen-
cious metal and heavy metal impurities such as tration of both organic and inorganic compounds
cadmium, lead, zinc, copper, nickel, and arsenic from dilute aqueous solutions since they combine
are usually present in an anionic form (i.e., cya- extraction and stripping into a single process,
nide salts) after their extraction from metal ores. thus reducing the solvent inventory requirement
These salts are toxic to the liver and kidneys and then cost significantly (Molinari and Argurio
because of both cyanide and metal content. 2011). They also allow the use of expensive and
Thus, it would be desirable to be able to selec- highly selective extractants, which otherwise
tively remove these complexes for the recovery would be uneconomic in solvent extractions.
of precious metals. LM systems include nonsupported liquid
membranes (bulk liquid membrane (BLM) and
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_272-6
2 Gold Recovery by Supported Liquid Membranes

emulsion liquid membrane (ELM)) and where the subscripts aq and org denote the spe-
supported liquid membrane (SLM). SLMs con- cies contained in the aqueous and organic phase,
sist of an organic LM phase impregnated in a thin respectively, and L represents the extractant.
hydrophobic microfiltration membrane. This LM In the case of gold(III), the extraction is
phase generally contains an extractant (carrier) governed by the following pH-dependent equi-
which binds very selectively the target compo- librium reaction:
nent in the donor phase (feed), transporting it into
the acceptor phase (strip), resulting in the Hþ aq þ AuCl4  þ nLorg , Hþ AuCl4  nLorg
so-called facilitated transport (Molinari
et al. 2009a, b). where n = 1, 2.
Referring to gold transport, SLM systems
have been tested in the separation of this precious
metal mainly from cyanide (Au(I)) or chloride References
(Au(III)) media. Highly acidic conditions are
required for the extraction and transport of Au Alguacil FJ (2004) Carrier-mediated gold transport in the
system Cyanex 921–HCl–Au(III). Hydrometallurgy
(III) because of its easily reducible nature.
71:363–369
Various carriers for Au transport across a SLM Alguacil FJ, Alonso M, Sastre AM (2005) Facilitated
were reported in literature. Among them, the supported liquid membrane transport of gold (I) and
commercially available extractant Cyanex ® gold (III) using Cyanex ® 921. J Membr Sci
252:237–244
921 has been applied in the carrier-facilitated
Kargari A, Kaghazchi T, Soleimani M (2004) Role of
transport of both gold(I) and gold(III) recovery emulsifier in the extraction of gold (III) ions from
from cyanide and chloride media, respectively aqueous solutions using the emulsion liquid membrane
(Alguacil et al. 2005). Gold(I) is transported technique. Desalination 162:237–247
Molinari R, Argurio P (2011) Recent progress in
from alkaline pH values (6–11). Gold
supported liquid membrane technology: stabilization
(I) extraction takes place in that pH range by the and feasible applications. Membr Water Treat
following equilibrium reaction: 2(4):207–223
Molinari R, Argurio P, Poerio T (2009a) Studies of various
Mþ þ AuðCNÞ2aq  þ 3 Lorg
solid membrane supports to prepare stable sandwich
liquid membranes and testing copper(II) removal from
, Mþ AuðCNÞ2   3Lorg aqueous media. Sep Purif Technol 70:166–172
Molinari R, Argurio P, Poerio T (2009b) Flux enhance-
ment of stagnant sandwich compared to supported
liquid membrane systems in the removal of Gemfibro-
zil from waters. J Membr Sci 340:26–34
G

Graft Polymerization “grafting to” approaches, functionalized mono-


mers react with the backbone polymer to form the
Tauqir A. Sherazi grafted one. On the other hand, “grafting from” is
Department of Chemistry, COMSATS Institute achieved by treating a substrate with some
of Information Technology, Abbottabad, method to generate immobilized initiators
Pakistan followed by polymerization. High grafting den-
sity polymer also can be accomplished using this
technique (Bhattacharya et al. 2009).
Graft polymerization is a process in which mono- Graft copolymerization can be initiated by
mers are covalently bonded and polymerized as various methods including chemical treatment,
side chains onto the main polymer chain (the
backbone).
photochemical treatment, ionizing radiation
(such as gamma radiation, electron beam radia-
Grafting is an attractive approach to impart a tion, etc.), photo-irradiation, plasma-induced
variety of functional groups to a polymer. Graft techniques and enzymatic grafting, etc. Grafted
polymers are also known as graft copolymer polymers can be very useful as they can be tai-
since it contains at least two different kinds of lored to the requirements of particular applica-
monomer units such as the grafted side chains tions by appropriate selection of backbone and
that are structurally distinct from the main monomers to be grafted.
chain. The monomer to be grafted may be of Grafted polymers have wide range of applica-
one or more than one type; thus, the graft chains tion such as in the field of biomedical, textiles,
in grafted copolymer may be homo-polymers or automobiles, cable technology, separation and
copolymers as illustrated in Fig. 1 (A, B, and purification, electrolyte membranes, coatings,
C are representing different types of monomers). adhesives, laminates, commodity plastics, etc.
Grafting can be accomplished by either
“grafting to” or “grafting from” approaches. In

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_274-2
2 Graft Polymerization

graft homo-polymer graft copolymer


B
B B
B C C C
B B C
B C
base polmer C C
C
A A A B C
A A A A A A A A
A A A A A A A C
A A A A A A A A A
B A A A A
C C B
B C
B C B
B B
B C C
B B
B C graft homo-polymer B
B
graft copolymer B
B

Graft Polymerization, Fig. 1 Structural representation of graft copolymer

References

Bhattacharya A, Rawlins JW, Ray P (2009) Polymer


grafting and crosslinking. John Wiley & Sons, Inc.,
Hoboken, New Jersey
H

Hexavalent Chromium Separation by 0.05 mg/L. Usually Cr(VI) concentrations in


Supported Liquid Membranes industrial wastewaters range from 0.5 to
270,000 mg/L. Then chromium-bearing waste-
Argurio Pietro waters must be discharged into aquatic environ-
Department of Environmental and Chemical ments or onto land after appropriate treatments to
Engineering, University of Calabria, Arcavacata drastically reduce Cr(VI) content.
di Rende (CS), Italy The methodologies for Cr(VI) recovery, from
industrial wastewater, range from ion exchange
to solvent extraction, non-dispersive solvent
The removal and/or recovery of heavy metals extraction, precipitation, and adsorption. Solvent
from industrial wastewater is a major topic of extraction has been widely used for the removal
research. Chromium is a unique, toxic heavy and/or recovery of chromium in hydrometallurgy
metal released in aqueous environment in both since this technique allows the Cr ions recovery,
+3 and +6 oxidation states. Hexavalent chromium but it involves high capital and operating costs
(Cr(VI)) receives particular attention because of due to large inventory of solvent, especially in the
its muta-, terato- and carcinogenic properties. Cr case of dilute solutions. Conventionally the treat-
(VI) exists as anionic species, such as HCrO4, ment chromium-bearing wastewaters consists of
Cr2O72, and CrO42, which are highly mobile on the reduction of Cr(VI) to Cr(III) with an ade-
subsurface environment (Kumbasar 2008). These quate chemical-reducing agent. Cr(III) is then
anionic species are bioaccumulative, and their easily precipitated by the addition of an alkali
oxidizing potentials make them highly toxic to compound (generally calcium hydroxide) to the
biological systems. The major industries that con- liquid effluent. The main drawback of this
tribute to water pollution by chromium are mining, method is the production of a large amount of
leather tanning, textile dyeing, electroplating, sludge-containing chromium often in high con-
metal finishing, and corrosion inhibition centration, which disposal/treatment is a very
(Rajasimman and Karthic 2010). costly affair and it is not eco-friendly.
The World Health Organization recommends Supported liquid membrane (SLM) process
the toxic limits of Cr(VI) in wastewaters at the offers a technology with a low solvent/extractant
level of 0.005 mg/L. Many countries have regu- consumption since it involves in a single stage the
lations of the maximum permissible concentra- extraction and stripping processes, which are
tion of Cr(VI) in natural or drinking water which generally performed in two separate steps in con-
typical tolerance limit for discharge into inland ventional solvent extraction. SLM consists of a
surface waters is 0.1 mg/L and in potable water is LM phase, impregnated in the pores of a thin
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_276-9
2 Hexavalent Chromium Separation by Supported Liquid Membranes

Feed Liquid membrane Strip and HCrO4 and H+ ions are released. The
so-regenerated carrier molecule diffuses back to
HCrO4− H2CrO4 TOPO HCrO4− the feed and the transport cycle begins again
(Fig. 1). This transport mechanism is the
so-called facilitated coupled co-transport, typical
when a basic carrier like amines or phosphates is
used to transport negatively charged species
H+ TOPO H+ (in this case HCrO4) and usually H+ as counter-
ion across the membrane in the same direction
HCrO4− HCrO4− (Fig. 1).
H+ H+ Cr(VI) complexes can be efficiently removed
from acidic chloride aqueous solutions by facili-
Hexavalent Chromium Separation by Supported
Liquid Membranes, Fig. 1 tated transport with TOA into a basic (NaOH
0.1 M) acceptor phase (Kozlowski and
Walkowiak 2002). In agreement with the trans-
hydrophobic microfiltration membrane, kept port mechanism that is similar to that one previ-
there by capillary forces. It combines the typical ously reported for TOPO, the permeability
advantages of liquid membrane with the mechan- coefficient and then initial flux values decrease
ical resistance of solid membranes. The transport linearly by increasing the feed pH. Cr
across a SLM is mediated by a mobile extractant (VI) concentration can be successfully reduced
(carrier) which binds very selectively the target in the feed phase from 1.0 to 0.0028 mg/L, thus
component in the donor phase (feed), respecting the World Health Organization’s
transporting it into the acceptor phase (strip), recommendations.
resulting in the so-called facilitated transport
(Molinari et al. 2009a, b). The selection of an
appropriate carrier provides higher selectivity References
and enrichment factor as compared to the other
separation methodologies. Hasan MA, Selim YT, Mohamed KM (2009) Removal of
chromium from aqueous waste solution using liquid
Despite of their advantages with respect to the emulsion membrane. J Hazard Mater 168:1537–1541
traditional separation techniques, SLM is not Kozlowski CA, Walkowiak W (2002) Removal of chro-
widely applied in treatment of chromium-bearing mium (VI) from aqueous solutions by polymer inclu-
wastewaters. Cr(VI) compounds could be sion membranes. Water Res 36:4870–4876
Kumbasar RA (2008) Studies on extraction of chromium
removed from dilute aqueous solutions by using (VI) from acidic solutions containing various metal
trioctylphosphine oxide (TOPO), Alamine ions by emulsion liquid membrane using Alamine
336, tri-n-octylamine (TOA), and tributyl phos- 336 as extractant. J Membr Sci 325:460–466
phate (TBP) as ionic carrier. Kumbasar RA (2009) Extraction of chromium (VI) from
multicomponent acidic solutions by emulsion liquid
The extraction of HCrO4 with TOPO from membranes using TOPO as extractant. J Hazard
acidic solutions could be expressed by the fol- Mater 167:1141–1147
lowing equation (Kumbasar 2009; Hasan Molinari R, Argurio P, Poerio T (2009a) Studies of various
et al. 2009): solid membrane supports to prepare stable sandwich
liquid membranes and testing copper(II) removal from
aqueous media. Sep Purif Technol 70:166–172
HCrO4  ðaqÞ þ Hþ ðaqÞ þ TOPOðorgÞ Molinari R, Argurio P, Poerio T (2009b) Flux enhance-
ment of stagnant sandwich compared to supported
, H2 CrO4 TOPOðorgÞ liquid membrane systems in the removal of Gemfibro-
zil from waters. J Membr Sci 340:26–34
The so-formed complex diffuses through the Rajasimman M, Karthic P (2010) Application of response
surface methodology for the extraction of chromium
membrane toward the stripping basic solution
(VI) by emulsion liquid membrane. J Taiwan Inst
where the de-complexation reaction takes place Chem Eng 41:105–110
H

Heterogeneous Ion-Exchange counterions and/or higher membrane resistance


Membranes than homogeneous ion-exchange membrane.
However, heterogeneous IEMs are easily pre-
Mitsuru Higa pared and have high mechanical strength. More-
Graduate School of Science and Engineering, over, the IEMs of various kinds of shapes can be
Yamaguchi University, Ube, Yamaguchi, Japan easily prepared by pressing and/or heating as
shown in Fig. 1: (a) commercial flat-sheet IEMs
such as Ralex CMH and AMH (Mega a.s., Czech
Heterogeneous ion-exchange membrane consists Republic), (b) profiled IEM for reverse electro-
of finely powdered ion exchanger and a binder lyte applications (Vermaas et al. 2011),
polymer, and, in many cases, the membrane is (c) hollow fiber-type IEMs (Kiyono et al. 2004),
reinforced by woven cloth or net to improve its and (d) commercial tubular-type IEMs
mechanical properties. In general, heterogeneous (EDCORE, Astom. Co., Ltd., Japan). EDCORE
ion-exchange membranes (IEMs) are prepared by is a membrane electrode apparatus, with smooth-
the following method (Sata 2004): finely pow- surfaced seamless and tubular IEMs (Fig. 2), and
dered organic and/or inorganic ion exchanger is is used in industries such as electro-deposition
homogeneously mixed and heated with a thermo- painting of automobile, building materials,
plastic polymer such as poly(vinyl chloride), house appliance, and other applications due to
polyethylene, polypropylene, or other engineer- their high mechanical strength and ease of
ing plastics, and then the mixture is formed into handling.
the membrane by pressing and/or heating. Het-
erogeneous IEMs have slightly lower electro-
chemical properties: lower permselectivity for

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_278-1
2 Heterogeneous Ion-Exchange Membranes

Heterogeneous Ion-Exchange Membranes, Fig. 1 Schematic diagram of heterogeneous IEMs with various kinds
of shapes

References

http://www.astom-corp.jp/en/en-main2-edcore.html
Kiyono R, Koops GH, Wessling M, Strathmann H (2004)
Mixed matrix microporous hollow fibers with
ion-exchange functionality, J Membr Sci 231:
109–115
Sata T (2004) Ion exchangemembrane. The Royal Society
of Chemistry, Cambridge
Vermaas DA, Saakes M, Nijmeijer K (2011) Power
generation using profiled membranes in reverse elec-
trodialysis, J Membr Sci 385-386. 234-242
Heterogeneous Ion-Exchange Membranes,
Fig. 2 Tubular-type heterogeneous IEM, EDCORE
H

High Free Volume Polymer estimated using group contribution methods.


The factor 1.3 takes account of the fact that mol-
Peter M. Budd ecules cannot completely fill space even in a
Organic Materials Innovation Centre, School of perfectly ordered crystal at absolute zero and is
Chemistry, University of Manchester, an average value for crystalline materials. By this
Manchester, UK definition, most glassy polymers have fv < 0.2.
Some glassy polymers, however, have much
higher fractional free volumes and consequently
Free volume is the unoccupied space between exhibit high permeabilities to gases and vapors
molecules. The concept of free volume is used (Budd and McKeown 2010; Yampolskii 2012;
to explain molecular motion in liquids and solids. Pinnau and Toy 1996; Starannikova et al. 2008;
In a liquid or rubber, free volume increases with Thomas et al. 2009). The structures of some poly-
increasing temperature. A flexible polymer will mers with exceptionally high free volume are
flow or behave as a rubber at temperatures at shown in Fig. 1.
which there is sufficient free volume for large- A common feature of high free volume poly-
scale movements of polymer segments but will mers is that they have relatively inflexible,
behave as a glass when the temperature is twisted backbones, which cannot change confor-
reduced to the point where there is not enough mation in order to fill space efficiently. In
free volume for such movements. substituted polyacetylenes such as PTMSP, the
Different assumptions may be made about bulky side group inhibits rotation about single
what constitutes “occupied” and what constitutes bonds in the backbone and forces the backbone
“free” volume in a material. Thus, in different into a twisted shape. In perfluoropolymers such as
contexts, different values may be quoted for the Teflon AF2400, neighboring dioxolane rings can-
amount of free volume in a polymer. In mem- not easily rotate past each other. In substituted
brane science, it is common to define fractional polynorbornenes prepared by addition polymeri-
free volume as zation, such as PTMSN, ring structures and bulky
side groups restrict rotation about backbone
V  1:3V w bonds. The ultimate extension of this idea is
fv ¼
V found in polymers of intrinsic microporosity,
such as PIM-1, which have no single bonds in
where V is the specific volume (reciprocal of the backbone about which rotation can occur but
density) and Vw is the specific van der Waals which incorporate sites of contortion (the spiro
volume, which for many polymers may be

# Springer-Verlag Berlin Heidelberg 2013


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_279-5
2 High Free Volume Polymer

High Free Volume Polymer, Fig. 1 Molecular struc- (PTMSN), and a polymer of intrinsic microporosity
tures and fractional free volumes of poly(1-trimethylsilyl-1- prepared from 5,50 ,6,60 -tetrahydroxy-3,3,30 ,30 -tetramethyl-
propyne) (PTMSP), a copolymer of 2,2-bistrifluoromethyl- 1, 10 -spirobisindane and 1,4-dicyanotetrafluorobenzene
4,5-difluoro-1,3-dioxole and tetrafluoroethylene (Teflon (PIM-1)
AF2400), addition-type poly(trimethylsilyl norbornene)

centers in PIM-1) to force the backbone to twist volume but also on the size, distribution, and
and turn. connectivity of free volume elements. Computer
The polymers shown in Fig. 1 are soluble and simulation is useful for visualizing the free vol-
can readily be processed from solution to form ume distribution in amorphous polymers
membranes. However, there are other high free (Hofmann et al. 2002). A number of experimental
volume polymers which cannot be prepared in techniques, notably positron annihilation lifetime
soluble form. Sometimes, it is possible to form a spectroscopy (PALS), have been employed to
membrane from a soluble precursor and subse- obtain information about the size and distribution
quently convert it to the desired structure through of free volume elements. In a high free volume
chemical or thermal treatment. For example, polymer, there may be sufficient connectivity
polybenzoxazole structures can be prepared by between free volume elements for the polymer
thermal rearrangement from aromatic hydroxyl- to behave like a molecular sieve or microporous
containing polyimides (Park et al. 2007). material (pore size <2 nm) (Rutherford 2001), in
The permeation of gases and vapors through a which case the apparent micropore distribution
polymer depends not only on the amount of free
High Free Volume Polymer 3

can be determined from gas adsorption studies Pinnau I, Toy LG (1996) Gas and vapour transport prop-
(McKeown and Budd 2010). erties of amorphous perfluorinated copolymer mem-
branes based on 2,2-bistrifluoromethyl-4,5-difluoro-
1,3-dioxole/tetrafluoroethylene. J Membr Sci
109:125–133
References Rutherford SW (2001) Mechanism of sorption and diffu-
sion in a high free volume polymer. Ind Eng Chem Res
Budd PM, McKeown NB (2010) Highly permeable poly- 40:1370–1376
mers for gas separation membranes. Polym Chem Starannikova L, Pilipenko M, Belov N, Yampolskii Y,
1:63–68 Gringolts M, Finkelshtein E (2008) Addition-type
Hofmann D, Heuchel M, Yampolskii Y, Khotimskii V, polynorbornene with Si(CH3)3 side groups: detailed
Shantarovich V (2002) Free volume distributions in study of gas permeation and thermodynamic proper-
ultrahigh and lower free volume polymers: compari- ties. J Membr Sci 323:134–143
son between molecular modeling and positron lifetime Thomas S, Pinnau I, Du N, Guiver MD (2009) Pure and
studies. Macromolecules 35:2129–2140 mixed-gas permeation properties of a microporous
McKeown NB, Budd PM (2010) Exploitation of intrinsic spirobisindane-based ladder polymer (PIM-1).
microporosity in polymer-based materials. Macromol- J Membr Sci 333:125–131
ecules 43:5163–5176 Yampolskii Y (2012) Polymeric gas separation mem-
Park HB, Jung CH, Lee YM, Hill AJ, Pas SJ, Mudie ST, branes. Macromolecules 45:3298–3311
Van Wagner E, Freeman BD, Cookson DJ (2007) Poly-
mers with cavities tuned for fast selective transport of
small molecules and ions. Science 318:254–258
H

Higher (C3+) Hydrocarbon Removal very profitable for the recovery of high-value
monomer in petrochemical plants’ purge gases
Arnaud Baudot (Table 1). In the case of large polymerization
Physics and Analysis Division, IFP Energies facilities, the value of purge monomers can
nouvelles, Solaize, France reach amounts up to two million USD/year.

Rubbery polymer membrane materials have the


ability to permeate preferentially condensable
vapors. Rubbery membranes were found to be

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_280-1
2 Higher (C3+) Hydrocarbon Removal

Higher (C3+) Hydrocarbon Removal, Table 1 Membrane-based olefin recovery from polymer resin degassing vent
(MTR Inc. membrane modules) Baker and Jacobs 1996; Baker et al. 2000
Application Feed composition Olefin flow rate recovered (recovery yield)
LLDPE/HDPE reactor purge Butene 36 % C2 = 145 kg/h (88 %)
Ethylene 41 % nC4 = 142 kg/h (98 %)
Ethane 1 %
Nitrogen 21 %
Hydrogen 1 %
HDPE resin degassing 1-butene 57 % iC4 = 1160 kg/h (97 %)
CO2/O2 2 %
Nitrogen 40 %
Water 1 %
Polypropylene resin degassing Propylene 14 % C3 = 500 kg/h (91 %)
Propane 0.3 %
Nitrogen 84.4 %
Hydrogen 1 %
Water 0.3 %

References Baker RW, Lokhandwala KA, Jacobs ML, Gottschlich DE


(2000) Recover feedstock and product from reactor
Baker RW, Jacobs M (1996) Improve monomer recovery vent streams. Chem Eng Progr 96:51–57
from polyolefin resin degassing. Hydrocarbon Proc
75:49–51
H

High-Throughput Membrane levels. As membrane performance is influenced


Technology by a variety of parameters, an efficient HT
screening of multiple variables can lead to the
Sanne Hermans and Ivo Vankelecom rapid development of new membranes and mem-
Centre for Surface Chemistry and Catalysis, brane applications.
Department of M2S, Faculty Bioscience HT devices can be implemented during the
Engineering, KU Leuven, Leuven, Belgium membrane preparation, the membrane screen-
ing, and the optimization of the membrane pro-
cess parameters. The former relates to automated
The term “high-throughput” (HT) refers to the devices developed for weighing powders, dis-
creation of a large output, i.e., a large amount of pensing liquids, homogenizing solutions, casting
data that is obtained from simultaneous, parallel these polymer solutions, dip coating, etc. More
experiments. In general, HT methodologies are details can be found on www.html-membrane.
used to speed up the formulation and discovery of beand, www.porometer.com.
new materials or the optimization of processes. HT devices for membrane screening are
They include a variety of advanced tools which commercially available for pressure-driven liq-
allow fast parallel experiments, leading to higher uid separation systems with a variable number of
productivities and shorter “time to market” times. membranes and different membrane areas per
While “HT” thus refers to the number of experi- equipment (Vandezande et al. 2005; Cano-
ments, “combinatorial” strategies are related with Odena et al. 2011; Van Doorslaer et al. 2010;
the experimental design. www.porometer.com 2014). Commercially
Besides automation (to whatever desired available HT devices also exist for gas separa-
degree), a faster screening and more rapid opti- tions, which were successfully applied to perform
mization due to simultaneous testing, other quality control tests at industrial-scale production
advantages of HT technologies are the miniatur- and to quickly analyze membrane performance in
ization (leading to smaller sample sizes and diverse studies (Khan et al. 2010, 2013; Basu
reductions in costs and waste streams) and the et al. 2011). The development of an HT mem-
reproducible conditions between samples brane bioreactor (MBR) was also reported to
(as parallel tests are performed under identical simultaneously study the performance and foul-
experimental conditions, e.g., pressure, ing properties of multiple membranes in one aer-
temperature). ated MBR (Bilad et al. 2011). In addition, an HT
Membrane technology can gain from the cross flow filtration system was adapted into an
implementation of HT technologies on several online fouling monitoring system, allowing
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_281-1
2 High-Throughput Membrane Technology

fouling studies of multiple membranes with high- Burman design, Taguchi’s method, response sur-
quality imaging and a high reproducibility face methodology, and fractional factorial design
(Vanysacker et al. 2013). Filter plate HT plat- are other DoE types already employed in mem-
forms were also applied together with photoin- brane technology.
duced graft polymerization or atmospheric The combination of HT technology with
pressure plasma-induced graft polymerization to appropriate DoE clearly leads to the acceleration
synthesize and screen antifouling membranes of acquiring output, hence, to a better understand-
(Zhou et al. 2009; Gu et al. 2013). An HT ionic ing of the effects of parameters and the properties
conductivity apparatus and an HT mechanical of new membrane materials and formulations. It
testing apparatus for thin membranes were also can thus generate a significant decrease in cost
reported (Zapata et al. 2009, 2010). and increase in efficiency during the discovery
When new HT devices are developed, their and optimization stages of membrane design and
performance should be evaluated based on development processes.
their reproducibility (of the same sample), inter-
changeability (of sample positions), and scalabil-
ity of the setup (compared to conventional Cross-References/Related Terms
methods) (Bilad et al. 2011).
Together with the application of HT technol- ▶ Combinatorial Strategies
ogy, the design of experiments (DoE) has ▶ Design of Experiments
become increasingly important. As membranes ▶ Optimization
can now be quickly synthesized and screened,
the implementation of appropriate experimental
design is crucial to obtain membranes with opti- References
mal performances. The aim is then to quickly
eliminate experimental areas in which limited Basu S, Cano-Odena A, Vankelecom IFJ (2011) -
MOF-containing mixed-matrix membranes for CO2/
successes are expected so combined experimen-
CH4 and CO2/N2 binary gas mixture separations. Sep
tation can be focused on potentially promising Purif Technol 81:31–40
areas. An efficient search strategy combined Bilad MR, Declerck P, Piasecka A, Vanysacker L, Yan X,
with HT technology can rapidly lead to an opti- Vankelecom IFJ (2011) Development and validation
of a high-throughput membrane bioreactor
mum in a large parameter space, in contrast to the
(HT-MBR). J Membr Sci 379:146–153
slower and less effective traditional parameter- Bulut M, Gevers LEM, Paul JS, Vankelecom IFJ, Jacobs
by-parameter approach. Two important aspects PA (2006) Directed development of high-performance
are the certainty of finding an optimum and a membranes via high-throughput and combinatorial
strategies. J Comb Chem 8:168–173
rapid progression of convergence toward the
Cano-Odena A, Spilliers M, Dedroog T, De Grave K,
optimal membrane performance. Ramon J, Vankelecom IFJ (2011) Optimization of
Several experimental design types were cellulose acetate nanofiltration membranes for
already applied in membrane technology. micropollutant removal via genetic algorithms and
high throughput experimentation. J Membr Sci
Among them are artificial neural networks
366:25–32
(ANNs) to predict membrane fouling and separa- Chang H, Hou W-C (2006) Optimization of membrane gas
tion performances in both liquid and gaseous separation systems using genetic algorithm. Chem Eng
environments (Soleimani et al. 2013; Shokrian Sci 61:5355–5368
Gu M, Vegas AJ, Anderson DG, Langer RS, Kilduff JE,
et al. 2010). Genetic algorithms (GAs) were
Belfort G (2013) Combinatorial synthesis with high
applied to obtain an optimum in membrane com- throughput discovery of protein-resistant membrane
position, separation modules and operating con- surfaces. Biomaterials 34:6133–6138
ditions, gas separation systems, and desalination Guria C, Bhattacharya PK, Gupta SK (2005) Multi-
objective optimization of reverse osmosis desalination
units (Bulut et al. 2006; Vandezande et al. 2009;
units using different adaptations of the non-dominated
Yuen et al. 2000; Chang and Hou 2006; Guria sorting genetic algorithm (NSGA). Comput Chem Eng
et al. 2005). Genetic programming, Plackett- 29:1977–1995
High-Throughput Membrane Technology 3

Khan AL, Basu S, Cano-Odena A, Vankelecom IFJ development of membranes and membrane processes.
(2010) Novel high throughput equipment for J Membr Sci 250:305–310
membrane-based gas separations. J Membr Sci Vandezande P, Gevers LEM, Weyens N, Vankelecom IFJ
354:32–39 (2009) Compositional optimization of polyimide-
Khan AL, Klaysom C, Gahlaut A, Khan AU, Vankelecom based SEPPI membranes using a genetic algorithm
IFJ (2013) Mixed matrix membranes comprising of and high-throughput techniques. J Comb Chem
Matrimid and -SO3H functionalized mesoporous 11:243–251
MCM-41 for gas separation. J Membr Sci 447:73–79 Vanysacker L, Declerck P, Vankelecom I (2013) Devel-
Shokrian M, Sadrzadeh M, Mohammadi T (2010) C3H8 opment of a high throughput cross-flow filtration sys-
separation from CH4 and H2 using a synthesized tem for detailed investigation of fouling processes.
PDMS membrane: Experimental and neural network J Membr Sci 442:168–176
modeling. J Membr Sci 346:59–70 Yuen CC, Aatmeeyata, Gupta SK, Ray AK (2000) Multi-
Soleimani R, Shoushtari NA, Mirza B, Salahi A (2013) objective optimization of membrane separation mod-
Experimental investigation, modeling and optimiza- ules using genetic algorithm. J Membr Sci
tion of membrane separation using artificial neural 176:177–196
network and multi-objective optimization using Zapata P, Basak P, Carson Meredith J (2009) High-
genetic algorithm. Chem Eng Res Des 91:883–903 throughput screening of ionic conductivity in polymer
Van Doorslaer C, Glas D, Peeters A, Cano Odena A, membranes. Electrochim Acta 54:3899–3909
Vankelecom I, Binnemans K, Mertens P, De Vos Zapata P, Mountz D, Meredith JC (2010) High-throughput
D (2010) Product recovery from ionic liquids by characterization of novel PVDF/acrylic polyelectro-
solvent-resistant nanofiltration: application to ozona- lyte semi-interpenetrated network proton exchange
tion of acetals and methyl oleate. Green Chem membranes. Macromolecules 43:7625–7636
12:1726–1733 Zhou M, Liu H, Kilduff JE, Langer R, Anderson DG,
Vandezande P, Gevers LEM, Paul JS, Vankelecom IFJ, Belfort G (2009) High-throughput membrane surface
Jacobs PA (2005) High throughput screening for rapid modification to control NOM fouling. Environ Sci
Technol 43:3865–3871
H

Hollow Fiber Liquid Membrane shown in Fig. 1a. The process is achieved by
packing thousands of microporous hollow fibers
Vladimir S. Kislik in a permeator shell filled with stationary liquid
Campus Givat Ram, Casali Institute of Applied membrane solution. The fibers are present in feed
Chemistry, The Hebrew University of Jerusalem, and strip sets very close to each other but with the
Jerusalem, Israel ends of each set being separated. If the fibers are
hydrophilic, the aqueous feed and strip flow
through the lumen side of the fibers and fill the
Hollow fiber (HF) supported liquid membrane is pores of the fiber; if fibers are hydrophobic, they
a three-phase liquid membrane system in which are wetted by organic LM phase (Fig. 1b). So,
the membrane phase (liquid) is held by capillary reader can see that this is a hybrid system with
forces in the pores of microporous polymeric or combination of modified SLM and BLM
inorganic hollow fibers. The design of the hollow configurations.
fiber SLM module consists of a certain number of Hollow fibers in tube pertractor (Schlosser
thin fibers, placed along the length of the shell. 2000) is another type of HF module (see Fig. 2)
The feed phase is pumped through the fibers; the “with parallel flow consisting of one or two
pores in the fibers are filled with the LM solution, intermixed U-shaped bundles of microporous
and the receiving (strip) phase is forced out polypropylene fibers, inserted into polysulfon
through the sides of the shell. HF SLMs are (or glass) tubes”. Pulsation of the LM phase
schematically presented in the Figs. 1, 2, and 3. along the fibers is used for better mixing.
Compact and modular hollow fiber devices can One more type of the HF modules is presented
be used with exceptionally high mass transfer schematically in Fig. 3. A crossflow with pulsa-
area per unit equipment volume. Very often tion perpendicularly to fibers was used here.
such HF systems are termed as contactor devices. Some plate and frame HF modules were pro-
Contactor devices are used as construction units posed. The module with “fiber in fiber” units
in many of the SLM, HFCLM, and BLM systems. and crossflow of one phase is described in Ref.
The theory of the HFLM transport was developed Schlosser and Sabolova (2002).
by Sirkar et al. (see in Sirkar 1996) and Schlosser A capillary membrane module was developed
et al. (see in Schlosser and Sabolova 2002). (Teramoto et al. 2003) for gas separation. The
Different hollow fiber modules can be classi- concept of a capillary membrane apparatus is
fied into several groups. One, termed as a “hollow shown in Fig. 4. Both a feed gas and a LM
fiber contained liquid membrane (HFCLM)” solution are supplied to the lumen side (high-
(Majumdar and Sirkar 1992) configuration, is pressure feed side) of the capillary ultrafiltration
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_283-2
2 Hollow Fiber Liquid Membrane

b Sweep out
a

F F F

S S S
S Feed Feed
out in
F F F
Pressure
source
S S
LM -
reservoir
Sweep in

Hollow Fiber Liquid Membrane, Fig. 1 Hollow fiber contained liquid membrane (HFCLM): (a) configuration of
permeator shell and (b) side view of the permeator

Hollow Fiber Liquid RO R MO


M
Membrane, F FO
Fig. 2 Scheme of the
hollow fiber contactor with
parallel flow of phases
distributed U-shaped
bundles of fibers with 1
separated inlet and outlet
end chambers. [F feed
(donor) phase, M liquid 3
membrane phase,
A A'
R stripping solution,
1 hollow fiber for the feed, 2 Cross-section AA':
2 glass tubulet, 3 glass R
1
tempering jacket of the
contactor] (From Schlosser
M
and Sabolova 2002)

2 F
3

membrane module and flow upward. The LM One more example of hollow fiber LM sepa-
solution, which contains dissolved solute gas ration system is described as affinity dialysis
(CO2), flows to the permeate side (low-pressure (Devis et al. 1988) Water-soluble polymer
shell side), where the solution liberates dissolved (WSP) solutions as LM were immobilized into
gas to become a lean solution. The lean solution the pores of hollow fiber units (fibers of 5,000
is returned to the lumen of the capillary module molecular weight cutoff from Spectra/Por were
by a pump. In the shell side, dissolved gas is used). Selective separation and concentration of
stripped from the liquid flowing down on the both cations (Ca/Na, Cu/Zn) and anions
outer surface of the capillary and discharged (potassium chromate/sodium chloride) were
from a vacuum pump through a liquid reservoir. tested. 2.5 % w/v aqueous solution of poly
Hollow Fiber Liquid Membrane 3

Hollow Fiber Liquid R RO


Membrane,
Fig. 3 Scheme of the
hollow fiber contactor of 6
three phases with crossflow
FO F
of LM phase: (1) body of
A 1
element, (2, 3) hollow fiber B B'
in downstream and SO 4
upstream part, (4, 5) inlet 7
and outlet chamber, (6,7) 2
inlet and outlet tube, (8)
5
flowing head, (9) central
baffle; F feed, E LM phase, 9
R strip solution (From
Schlosser 2000) 3

E 2

5
Section AA:
A' 3
Section BB:
1 3 9 2

(2-acrylamido-2-methyl-1-propanesulfonic acid) available surface area per unit volume and


(poly-AMPS) for cation separations and 5 % w/v include production of new or better foodstuffs,
solution of poly(ethylenimine) (PEI) for anion novel pharmaceutical products with well-defined
separations were used as LM. High concentration enantiomeric compositions, conversion of lactose
factor (50–75) and selectivity (30–40) were into glucose and galactose, the isomerization of
obtained. glucose into fructose, and the separation of chiral
Hollow fiber membrane catalytic reactors isomers of acylated racemic amino acids and
(HFMCR) and bioreactors (HFMBR) are rela- wastewater treatment.
tively new developments of SLM techniques. The regeneration of degraded hollow fiber liq-
The SLM reactors can be used to shift the equi- uid membranes could be done by pumping the
librium conversion (e.g., esterification reaction), fresh LM at the lumen side of the support for a
to remove selectively products and by-products few minutes instead of the aqueous solution.
from the reaction mixture, and to supply selec- Continuous impregnation of the membrane
tively the reagents (e.g., oxygen for partial oxi- pores is possible as it is in the HFCLM devices
dation reactions) (Li et al. 2003). Application of or by adding membrane phase as an emulsion to
SLM reactors appears of particular interest in the strip aqueous phases. It is termed the
hydrogen production and oxidation reactions. pseudoemulsion-based hollow fiber strip disper-
Applications of biocatalytic membrane reactors sion (PEHFSD) technique. The main drawback is
(Cussler and Ding 1995) provide an ideal support pollution of the product with the membrane
for catalyst immobilization due to their wide liquid.
4 Hollow Fiber Liquid Membrane

a b
exhaust gas exhaust gas
capillary
membrane
to pressure 30mm
gauge permeable
stripped gas section capillary
(165mm) membrane
to vacuum
liquid
pump
permeation capillary
enriched capillary membrane
impermeable
CO2 membrane coated with
section
opoxy (265mm) adhesive
adhesive to vacuum
capilarty mem exhaust gas pump distributor
vacuum module
absorbent feed gas absorbent feed gas
pump
CO2/N2 tee tee
carrier feed gas
solution (a) Module A (b) Module B

Hollow Fiber Liquid Membrane, Fig. 4 Schematic dioxide: (a) experimental capillary membrane apparatus
diagrams of facilitated transport of gas using capillary and (b) capillary membrane modules with permeation of
membrane module for removal and enrichment of carbon carrier solution (From Teramoto et al. 2003)

References Schlosser S (2000) Pertraction through liquid and poly-


meric membranes. In: Belafi-Bako K, Gubicza L,
Cussler EL, Ding H (1995) Bioseparations, especially Mulder M, (eds) Integration of membrane processes
using hollow fibers. In: Singh RK, Rizvi SSH (eds) into bioconversions. In: Proceedings of the 16th Euro-
Bioseparation processes in foods. Marcel Dekker, New pean Membrane Society Annual Summer School,
York, pp 1–15 Veszprem, Aug 1999. Kluwer/Plenum, New York,
Devis JC, Valus RJ, Lawrence EG (1988) Affinity pp 73–100
dialysis-a method of continuous, rapid metal ion sep- Schlosser S, Sabolova E (2002) Three-phase contactor
aration using dialysis membranes and selective water- with distributed U-shaped bundles of hollow-fibers
soluble polymers as extractants. Sep Sci Technol for pertraction. J Membr Sci 210:331–347
23(10–11):1039–1066 Sirkar KK (1996) Hollow fiber-contained liquid mem-
Li N, Giorno L, Drioli E (2003) Effect of immobilization branes for separations: an overview. In: Bartsch RA,
site and membrane materials on multiphasic Way JD. (eds) Chemical separations with liquid mem-
enantiocatalytic enzyme membrane reactors. Ann NY branes. American Chemical Society, Symposium
Acad Sci 984:436–452 Series 642, pp 222–238
Majumdar S, Sirkar KK (1992) Hollow-fiber contained Teramoto M, Ohnishi N, Takeuchi N, Kitada S,
liquid membrane. In: Ho WSW, Sirkar KK (eds) Mem- Matsuyama H, Mano H (2003) Separation and enrich-
brane handbook. Van Nostrand Reinhold, New York, ment of carbon dioxide by capillary membrane module
pp 764–808 with permeation of carrier solution. Sep Purif Technol
30:215–227
H

Homogeneous Anion-Exchange monomer mixture) was continuously coated on


Membranes the reinforcing material and covered on both
sides with the separating film. A precursor mem-
Mitsuru Higa brane was obtained by heating the resultant com-
Graduate School of Science and Engineering, posite at 80  C for 10 h under a nitrogen
Yamaguchi University, Ube, Yamaguchi, Japan atmosphere to polymerize the monomers. An
ion-exchange group was introduced by
quaternization by immersing the precursor mem-
Anion-exchange membranes (AEMs) are classi- brane in an aqueous solution of 1.0 mol/dm3
fied into two types by their microstructure: het- trimethylamine at 30  C for 20 h. The cross-linker
erogeneous and homogeneous. Homogeneous content (CLC) in the mixture was changed to
AEMs consist of a uniform membrane matrix control the network structure of the membranes.
with anion-exchange groups (positively charged The CLC was defined as follows:
groups) and, in many cases, reinforcing materials
 
such as woven cloth or net. Various methods have CDVB
CLC ¼ (1)
been reported for preparing homogeneous CCMS þ CDVB
AEMs; however, almost commercial homoge-
neous AEMs are copolymer membranes where CDVB and CCMS are the content of DVB
composed of styrene and divinylbenzene (DVB) and CMS in the mixture. The value of CLC is
with benzyl trimethylammonium groups. Figure 1 controlled to optimize the fundamental physico-
shows a schematic diagram of a typical prepara- chemical properties, transport number of anions
tion method (paste method) of the AEMs and electrical resistance, to their applications. In
(Sata 2004). A monomer mixture consisting of general, the transport number and electrical resis-
chloromethylstyrene (CMS)/DVB, acrylonitrile- tance of AEMs increase with increasing CLC.
butadiene rubber, and benzoyl peroxide to initiate Other preparation methods of homogeneous
polymerization was used to prepare the paste. AEMs have been reported such as:
A reinforcing material such as woven poly (a) modification of aromatic polymer. An aro-
(vinyl chloride) cloth, reserved to roll 1, was matic polymer such as poly(ether-ether-ketone)
dipped in the paste reservoir 4. A separating is chloromethylated using chloromethyl ether in
film such as poly(ethylene terephthalate) was the presence of a catalyst, and then the
fed from roll 2. The reinforcing material coated chloromethylated polymer is quaternized using
with the paste was wound on roll 3 in layers with triethylamine. The quaternized polymer solution
the separating film. In this way, the paste (the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_285-1
2 Homogeneous Anion-Exchange Membranes

porous film (e.g., porous polyethylene) with a


+ mixture of vinylbenzene-based monomers, a
+ + +
cross-linking agent, and an initiator. Then, ther-
2 + 5 6
1 mal cross-linking polymerization is performed.
3
7 Finally, quaternary ammonium groups are intro-
+ + duced. (c) Electron-beam-induced graft polymer-
ization. A polymer film such as high-density
5 7 polyethylene is grafted by electron-beam-
induced graft polymerization with CMS and DV-
4
B. The quaternary ammonium groups are intro-
duced by treating the grafted film with
Homogeneous Anion-Exchange Membranes, trimethylamine.
Fig. 1 A typical preparation method of AEMs (paste
method). 1 Reserve roll of reinforcing fabric, 2 reserve
roll of separating film, 3 receiving role, 4 paste (mixture of
vinyl monomers, inert polymers, initiator, additives, etc.) References
reservoir, 5 expand roll, 6 press roll, 7 guide roll
Sata T (2004) Ion exchange membrane. The Royal Society
is cast to form an AEM. (b) Pore-filling method. of Chemistry, Cambridge
AEMs are prepared by filling the pores of a
N

Natural Organic Matter (NOM) and temporally. One of the major groups in
NOM is humic substances (HS), which include
Tony Fane a complex mixture of organic compounds such as
UNSW, School of Chemical Engineering, The humic acids (HA), fulvic acids (FA), and other
University of New South Wales, Sydney, NSW, hydrophilic compounds. Typically, humic sub-
Australia stances have molecular weights from a few hun-
dreds to approximately 100,000 Da. They contain
both aromatic and aliphatic components with car-
Natural organic matter (NOM) is an organic boxylic and phenolic groups attached to the aro-
material from environmental origin and produced matic rings. As a result, humic substances can be
by biodegradation of organic substances (plants, negatively charged as well as having hydropho-
etc.). NOM gives surface waters a brownish color bic and hydrophilic components. The humic frac-
and is a problem in drinking water supply, not tion also has neutral components. The charge
because of its toxicity but because some of its character is important as it influences interactions
components can react with chlorine used as dis- with other pollutant species and the treatment
infectant. The reaction by-products include tri- process equipment (such as membrane surfaces).
halomethane, haloacetic acids, chlorophenols, The complexity of NOM makes characteriza-
etc. which are potentially carcinogenic. The tion difficult. A review of methods can be found
NOM components are known as trihalomethane in Leenheer and Croue 2003. Recently NOM
precursors (THMPs), and it is recognized that characterization has involved size exclusion
their removal prior to disinfection is important chromatography, combined with UV and online
for public health. Membrane technology is fre- DOC and organic nitrogen detection, in a system
quently used for treatment to remove NOM from called “liquid chromatography-organic carbon
surface waters (see ▶ NOM Removal and detection-organic nitrogen detection”
Fouling). (LC-OCD-OND) (Huber 2014). This instrument
Natural organic matter (NOM) has a broad provides a molecular weight distribution and also
spectrum of molecular weights and size distribu- identifies components (in descending size) as bio-
tions, functional groups, and substructures. The polymers, humics, building blocks, low MWt
term NOM covers the particulate colloids (POM), acids and humics, and neutrals. This measure-
“dissolved” colloids, and macrosolutes or ment technique is now widely used in membrane
dissolved organic matter (DOM) and the humics. applications to water and wastewater.
Since NOM is from environmental origin, its
composition is highly variable both spatially
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_286-1
2 Natural Organic Matter (NOM)

References Further Reading


Fane AG, Wei X, Wang R (2006) Membrane filtration
Huber S (2014) www.doc-labor.de/Basics.html processes and fouling. In: Newcombe G, Dixon
Leenheer JA, Croue J-P (2003) Characterizing dissolved D (eds) Interface science in drinking water treatment:
organic matter. Environ Sci Technol 37(1):18A–26A fundamentals and applications. Academic, New York,
Chapter 10
N

Natural Organic Matter, Removal areas where chemical dosing would be trouble-
and Fouling of some. This advantage of NF may be offset by
higher pressures and energy costs in some
Tony Fane applications.
School of Chemical Engineering, UNSW, The NOM fouling of membranes is complex with
University of New South Wales, Sydney, NSW, many influencing factors, including the variable
Australia nature of the raw water. It should be noted that no
one single component of NOM has been identi-
fied as the major cause for membrane fouling and
Natural organic matter (NOM) is present in sur- there are conflicting views in the literature. How-
face waters and its removal prior to disinfection is ever, some components are clearly implicated.
important to avoid formation of potentially car- The mechanisms of UF membrane fouling have
cinogenic trihalomethanes (see “▶ Natural been shown to be cake formation, pore restriction
Organic Matter”). With a size range from colloi- by adsorption, and pore plugging (see “▶ Irre-
dal to a few hundred Daltons the NOM species versible Fouling”). Both reversible and irrevers-
are well suited to removal by membranes, includ- ible fouling have been found in the membrane
ing removal of trihalomethane precursors treatment of surface waters. Thus, a fraction of
(THMPs). However, some of the components of NOM with molecular sizes smaller than the mem-
NOM are potential membrane foulants, as brane pores may adsorb and reduce the pore
discussed below. cross-sectional area for permeation and larger
Most typically, NOM removal involves fractions may plug pore entrances or contribute
microporous membranes (micro- or ultrafiltra- to cake formation.
tion), often in combination with a coagulant The hydrophobicity/hydrophilicity of NOM
(ferricsalts, polyaluminium chloride, etc). The has been found to be a factor influencing mem-
hybrid processes, combining membranes with brane fouling in natural water treatment. There is
chemical addition, give improved removals as evidence that the hydrophobic components in
seen in Table 1. The hybrid processes also pro- NOM tend to be responsible for the fouling of
vide better control of membrane fouling (see hydrophobic membranes due to hydrophobic
below). The disadvantage is the disposal of the interactions. However, there are contrary views.
waste sludge solids. Nanofiltration (NF), with In an Australian study, NOM was isolated into
pores in the 5–2 nm size range, is capable of four fractions: hydrophilic neutral, hydrophobic
high removals of NOM and is used extensively acids, transphilic acids, and hydrophilic charged.
in Norway and Scotland, particularly in remote The order of the fouling potential of the individual
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_287-1
2 Natural Organic Matter, Removal and Fouling of

Natural Organic Matter, Removal and Fouling of, Table 1 Typical removals of NOM by membranes
TOC/DOC THMP
Process Removal (%) Removal (%)
Microfiltration 10–40 15–20
MF + chemical ~80 ~60
Ultrafiltration ~50 ~40
UF+ chemical ~90 ~80
Nanofiltration 90–99 90–99

components during MF with PVDF membranes processes. MIEX ® is an anion-exchange resin


was hydrophilic neutral > hydrophobic acids > capable of removing relatively low molecular
transphilic acids > hydrophilic charged. How- weight negative organics from NOM. It has
ever, it may be that the hydrophilic neutral frac- been shown that using MIEX ® to remove
tion exhibited the greatest fouling potential organics leads to very low fouling of a UF mem-
because of its size (>30 kD) relative to the mem- brane which is hydrophilic and positively
brane pore size. The components of NOM can also charged. The performance was particularly
be fractionated into the following four fractions by enhanced when calcium was removed.
pyrolysis-GC/MS: polysaccharides, proteins, Pretreatment strategies include biologically acti-
polyhydroxy-aromatics, and amino sugars. It has vated carbon, where a bed of granular carbon
been found that the fouling potential could be with developed biofilms treats the feed water
ranked in the order of polyhydroxy-aromatics and reduces the biodegradable components
> proteins > polysaccharides and amino sugars. of NOM.
The polyhydroxy aromatics were thought to be the Hydrophilic membranes have been found to
main foulants for negatively charged NF mem- be less prone to fouling than hydrophobic mem-
brane surfaces, and are probably hydrophobic branes when treating natural water containing
acids with phenolic groups, exhibiting no negative NOM. Unfortunately, most commercially avail-
charge at a neutral pH. However, this could able UF and MF membranes are relatively hydro-
change in the presence of calcium, and similar phobic materials with low surface energies such
divalent cations, that appear to exacerbate NF as polypropylene, polysulfone, polyethersulfone,
fouling by NOM due to binding between the neg- and polyvinylidene fluoride. Some membranes
ative membranes and negative components of (such as PVDF) can be rendered more hydro-
the NOM. philic by blending or surface treatment. A recent
Controlling NOM fouling can significantly development involves the use of ceramic UF
reduce the cost of membrane water treatment, membranes with ozone pretreatment to oxidize
extend membrane life, and reduce energy NOM components. This method appears to limit
demand. Techniques developed to minimize fouling, even at relatively high fluxes.
NOM fouling include hybrid membrane pro-
cesses, pretreatment to reduce the NOM in the
raw water, optimization of hydrodynamic param- References
eters, careful membrane selection, and cleaning
of the membrane system. Fane AG, Wei Xi, Wang R (2006) Membrane filtration
processes and fouling, chapter 10. In: Newcombe G,
Hybrid membrane processes involve the com-
Dixon D (eds) Interface science in drinking water
bination of coagulation/flocculation, or sorbents, treatment: fundamentals and applications. Academic
such as powdered activated carbon (PAC), heated Mallevialle J, Odendaal PE, Wiesner MR (eds)
iron oxide particles (HIOPs), or an ion-exchange (1996) Water treatment membrane processes.
McGraw-Hill, New York
resin (such as MIEX ®) with membrane
H

Hybrid Membranes composites, or nanocomposites, where at least


one of the components’ domains has a dimension
Mario Aparicio ranging from a few angstroms to several
Instituto de Ceramica y Vidrio (CSIC), Madrid, nanometers.
Spain The main objective in the synthesis of hybrid
membranes is the performance improvement of
the material for different applications. It is obvi-
The term “hybrid membrane” more commonly ous that the properties of these membranes are
refers to a membrane formed by at least two not only the sum of the individual contributions
components of different chemical nature of both components, and interfaces can play a
(considering chemical-bond modes) from the significant role.
groups of metals, organic materials and their The high number of parameters involves in the
polymers, and inorganic materials. design and preparation of hybrid membranes: the
Hybrid membranes can be classified into two number of components, composition, compo-
main types, depending on the nature of the inter- nents ratio, size, shape, and kind of interaction
action between components: (1) systems where between components results in an almost infinite
there are no covalent or iono-covalent bonds number of combinations.
between components, only Van der Waals,
hydrogen bonding, or electrostatic forces, and
(2) systems where at least parts of the compo- References
nents are linked through strong covalent or iono-
covalent bonds (Sanchez and Gómez-Romero Sanchez C, Gómez-Romero P (2004) Functional hybrid
materials. Wiley VCH, Weinheim
2004). The first type can also be named as

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_292-3
H

Hybrid Organic-Inorganic nanostructured membranes have also found


Nanostructured Membranes applications in the medical field for advanced
separation of heavy metals from blood or other
Mario Aparicio physiological liquids, such as new polymeric-
Instituto de Ceramica y Vidrio (CSIC), Madrid, carbon nanotube composite membranes based
Spain on polysulfone with different types of nanotubes
(Nechifor et al. 2009). Another important area
where these hybrid membranes may have a sig-
A hybrid organic-inorganic nanostructured mem- nificant relevance is the energy sector, especially
brane is a specific kind of hybrid membrane as new membranes for proton exchange mem-
formed by at least two components from organic brane fuel cells (PEMFC) and solid-state Li-ion
materials and their polymers and inorganic mate- batteries. There membranes share several com-
rials. The components of this kind of hybrid mon characteristics, such as high ion conductiv-
membranes have dimensions up to several nano- ity (proton and lithium ion, respectively), low
meters, and components are linked through cova- electronic conductivity, high thermal stability,
lent or iono-covalent bonds. and high chemical/electrochemical stability.
Improved and also new properties are Decreasing the membrane thickness but preserv-
expected in this specific kind of hybrid mem- ing the properties described above would
branes because of the combination of two very improve the performance of the systems. Hybrid
different materials and their chemical interac- organic-inorganic nanostructured membranes
tions. For example, it is possible to obtain mem- can be designed to incorporate all these proper-
branes with a high flexibility and processability, ties (Mosa and Aparicio 2012).
such as a polymer, but with the improved thermal
and chemical stability, and mechanical strength
of inorganic materials (Sanchez et al. 2005).
References
The possible applications of these hybrid
membranes are increasing continuously. For Mosa J, Aparicio M (2012) Hybrid materials for high ionic
example, an antimicrobial drug (substituted conductivity. In: Aparicio M, Jitianu A, Klein LC (eds)
1,3,4-oxadiazole) with functionalized silica was Sol–gel processing for conventional and alternative
successfully incorporated into an organic phase energy, 1st edn. Springer, New York, pp 99–122
Nechifor G, Voicu SI, Nechifor AC, Garea S (2009) Nano-
by sol-gel to achieve a highly stable and anti- structured hybrid membrane polysulfone-carbon
biofouling membrane for water treatment (Singh nanotubes for hemodialysis. Desalination
et al. 2012). Hybrid organic-inorganic 241:342–348

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_293-3
2 Hybrid Organic-Inorganic Nanostructured Membranes

Sanchez C, Julian B, Belleville P, Popall M (2005) Appli- Singh AK, Singh P, Mishrab S, Shahi VK (2012) Anti-
cations of hybrid organic–inorganic nanocomposites. biofouling organic–inorganic hybrid membrane for
J Mater Chem 15:3559–3592 water treatment. J Mater Chem 22:1834–1844
H

Hydrocarbon Branching paraffins with six carbon atoms. This stream


is recycled to the isomerization unit.
A. Baudot – The bottom stream, containing the heaviest
Physics and Analysis Division, IFP Energies alkanes (paraffins) with six carbon atoms and
nouvelles, Solaize, France naphthenes (cyclic paraffins) with six carbon
atoms, with an RON of 82, is sent directly to
the gasoline pool.
For more than 20 years now, regulations have – At the top of the column, a head stream rich in
imposed increasingly tight limitations on the con- dibranched paraffins with six carbon atoms,
tent in gasoline of aromatic octane number isopentane, and normal pentane. This stream,
boosters produced by the reforming of straight- which corresponds to 90 % by weight of the
run gasoline (alkanes). Among the available fresh feed, has an RON (research octane num-
alternative technologies designed to enhance the ber) of 87 though it contains about 16 % by
octane number of straight-run gasoline, weight of normal pentane, which has a low
hydroisomerization is a catalytic technology RON of 61.
that upgrades low-octane-number linear paraffins
into higher-octane-number branched paraffins. With current distillation processes, it is not
Since the rate of conversion of linear paraffins economically feasible to separate normal pentane
in the isomerization units is limited by a thermo- from the other components in the top stream of
dynamic equilibrium, an option for increasing the the deisohexanizer since their respective boiling
production yield of dibranched paraffins consists points are very close. This type of separation,
of separating the linear and monobranched par- however, can be achieved with molecular sieves,
affins from the isomerization unit effluent and such as zeolites, implemented in cyclic adsorp-
recycling them in the input of the isomerization tion processes such as a “simulated moving bed”
reactor. The more conventional solution consists (UOP Molex process) or “cycled pressurization/
of fractionating the output stream from the isom- depressurization” (IFP IPSORB process or
erization reactor through a continuous distillation ExxonMobil ISOSIEVE process). With such pro-
column (a deisohexanizer or DIH) into three cesses, normal paraffins are preferentially
effluents: adsorbed inside the microporosity of the zeolites
and therefore separated from their branched iso-
– A sidestream, mainly containing unconverted mers. Though offering excellent separation per-
normal hexane and the monobranched formance, this type of technology exhibits

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_296-2
2 Hydrocarbon Branching

several drawbacks: high investment costs, the diffusion coefficient of normal alkanes in MFI
sophisticated sequential operation (adsorption- zeolites is higher (Courthial et al. 2008) than the
desorption cycle), the use of large quantities of diffusion coefficient of their monobranched iso-
solvents (desorbants), and lack of modularity. mers. Moreover, these materials prove to be
Since the beginning of the 1990s, much atten- hardly permeable to dibranched paraffins. As an
tion has been paid to overcoming the drawbacks illustration, it was shown experimentally that a
of conventional zeolite adsorbents through the MFI zeolite membrane operated under close to
development of zeolite membranes that combine industrial operating conditions (2–4 bar feed pres-
the technical advantages of membranes sure, membrane temperature between 200  C and
(modularity, continuous operation) with the high 400  C) was able to produce a permeate composed
separation performances of zeolites (due to their of 95 % normal pentane and 5 % isopentane
sieving properties). Most of the published R&D from a vapor feed composed of 20 %
work on that topic was carried out at lab scale 2,2-dimethylbutane, 55 % isopentane, and only
mainly by academic laboratories, though a few 25 % normal pentane (Baudot and Bournay 2009).
companies, like ExxonMobil or NGK Insulators,
have also published results on that topic. One of
the most studied topics in this research field was
References
the separation of normal short (C4–C6) paraffins
from their branched isomers through MFI-type Arruebo M, Falconer JL, Noble RD (2006) Separation of
zeolite membranes (Arruebo et al. 2006; Bakker binary C-5 and C-6 hydrocarbon mixtures through
et al. 1996; Coronas et al. 1998). Indeed, MFI MF1 zeolite membranes. J Membr Sci 269:171–176
zeolites are crystalline aluminosilicates with a Bakker WJW, Kapteijn F, Poppe J, Moulijn JA (1996) Per-
meation characteristics of a metal-supported silicalite-
microporous structure that is composed of two 1 zeolite membrane. J Membr Sci 117:57–78
intricate micropore networks: elliptical straight Baudot A, Bournay L (2009) Integration of MFI zeolite
channels with openings of 0.51  0.55 nm and membranes in the light gasoline isomerisation process.
zigzag channels that are almost cylindrical with a Oil Gas Sci Technol 64:759–771
Coronas J, Noble RD, Falconer JL (1998) Separations of
diameter of 0.53  0.56 nm, as measured by C-4 and C-6 isomers in ZSM-5 tubular membranes.
X-ray diffraction at ambient temperature Ind Eng Chem Res 37:166–176
(Flanigen et al. 1978). In such a confined porous Courthial L, Baudot A, Tayakout-Fayolle M, Jallut C
system wherein the diameter of the micropores (2008) A transient permeation-based method for com-
posite zeolite membrane characterization. AIChE J
and the kinetic diameter of the diffusing mole- 54:2527–2538
cules are close, the higher the kinetic diameter of Flanigen EM, Bennett JM, Grose RW, Cohen JP, Patton
a permeating molecule, the higher the friction of RL, Kirchner RM, Smith JV (1978) Silicalite, a new
the molecule alongside the micropore wall and hydrophobic crystalline silica molecular-sieve. Nature
271:512–516
therefore the lower its diffusion coefficient inside
the microporosity of the MFI zeolite. Therefore,
H

Hydrogen from Bioethanol sugarcane and corn – first-generation bioethanol)


and from lignocelluloses (agricultural, industrial,
Jose M. Sousa and forest residues – second-generation
Chemistry Department, School of Life & bioethanol), among other sources; ethanol is
Environment Sciences, University of Tras-os- easy to transport and store, it is biodegradable
Montes e Alto Douro, Vila Real Codex, Portugal and shows low toxicity; ethanol is relatively
LEPABE - Laboratory for Process Engineering, easy to dehydrogenate by steam reforming, and
Environment, Biotechnology and Energy it does not contain catalyst poison such as sulfur
Chemical Engineering Department Faculty of (Ni et al. 2007).
Engineering, University of Porto Rua Roberto Steam reforming of ethanol is a highly endo-
Frias, Porto, Portugal thermic reaction, which limits its industrial appli-
cation for hydrogen production. The oxidative
reforming, oxidation of a fraction of ethanol to
The production of hydrogen from bioethanol has provide part of the energetic needs, is a possible
been considered an attractive way for exploring way to minimize such impact. If the amount of
sustainable renewable energy sources, from an oxygen is sufficient for balancing the reforming
environmentally friendly point of view. enthalpy needs, the process is named autothermal
Bioethanol consists of an aqueous solution reforming (Song 2012). Other ways to produce
containing 8–12 wt.% of ethanol, besides other hydrogen from ethanol are fermentation pro-
by-products such as glycerol, acetaldehyde, cesses using metabolically engineered microor-
diethyl ether, methanol, etc. (Ni et al. 2007; ganisms, solar photocatalytic processes using
Iulianelli and Basile 2011). suitable semiconductors, CO2 dry reforming,
Hydrogen production from ethanol is essen- plasma reforming, partial oxidation, and aqueous
tially carried out by steam reforming, according phase reforming (Song 2012).
to the main reaction described by C2 H5 OH þ 3H2 Concerning the catalysts for the hydrogen pro-
O ! 6H2 þ 2CO2 , DH ð298 KÞ ¼ 348 kJ  mol1 . duction from (bio)ethanol, current state of the art
Ethanol steam reforming is a very attractive includes the noble metal-based (Pt, Pd, Ru, Rh)
way to locally produce hydrogen, comparatively and non-noble metal-based (Cu, Co, Zn, Ni) ones
to other fuels such as methanol, glycerol, acetic (Iulianelli and Basile 2011). The ethanol conver-
acid, diethyl ether, etc. For example, ethanol is sion and hydrogen yield and selectivity are
easily obtained by fermentation from renewable strongly dependent on the catalyst type, its sup-
sources such as sugars and starches (e.g., port (e.g., ZnO, MgO, Al2O3, SiO2, La2O3,

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_297-3
2

CH3CH2OH H2O CO2 CO2

O O O O O O O O O O
O O O O Co O O
Co Co
e O O
ac Support (metal oxide) Support (metal oxide) Support (metal oxide)
urf
cs scheme 1 scheme 9 scheme 13
idi
Ac
H2 O O O O O
C C CO2
H

CH3CH2O
C2H4 2 H2O H
O O OH OH O O O O O O O O
O O O O Co O O
Co Co
H H H H
Co O Support (metal oxide) O
Support (metal oxide) Support (metal oxide)
scheme 3 scheme 8 scheme 12
Support (metal oxide)
scheme 2 CH CHO
3
Route 1
CH4CHO CH3COCH3
H2 O O
HC

CH3CH2O
H H
Route 2

CH3CH O
OH OH OH OH OH + O O O O O
O O O O O Co O O
Co CH4 CO H2
Deactivation O O Support (metal oxide) O
Cx Cx C Support (metal oxide)
Cx

OC
x scheme 4 OH H3C OH + OH scheme 11
x
OH OH OH O O

x
Cx
O Co

C C
O
Co
H2 CO
Support (metal oxide) O H2
Support (metal oxide) O

H3CC
H2 scheme 7 O
scheme 6 H H-CHx
OC

OH O O OH OH OH OH OH + OH
O O O O O Co O O
Deficient oxygen Co
or Co site accessiblity Sufficient oxygen accessiblity
Support (metal oxide) O Support (metal oxide) O
scheme 5 scheme 10

Hydrogen from Bioethanol, Fig. 1 Proposed reaction mechanism for ethanol steam reforming over supported Co catalysts (Song 2012)
Hydrogen from Bioethanol
Hydrogen from Bioethanol 3

Water Air
Feed H2
FBR HT WGS LT WGS CO PROX H2Purification
(PSA)
Cooler Cooler Cooler

Hydrogen from Bioethanol, Fig. 2 High-purity hydrogen production in a conventional multistage system

Hydrogen from
Bioethanol, Fig. 3 High-
purity hydrogen production
in a membrane reactor with
a Pd-based membrane

CeO2), and the reaction conditions (Costa-Serra impurities present in the crude ethanol solution,
et al. 2010; Song 2012). especially high linear and branched alcohols
Besides the ethanol steam reforming main (Le Valant et al. 2011; Song 2012).
reaction referred above, the process follows a In the viewpoint of hydrogen production for
complex reaction system with several possible supplying polymer electrolyte membrane fuel
consecutive parallel reactions, such as partial cells (PEMFCs), the reformate stream, which
reforming to CO, water gas shift, methanation, comprises a complex mixture of compounds,
coke formation from intermediate products, needs a separation/purification, especially due to
Boudouard reaction, CO reduction, methane the maximum allowed CO concentration
cracking, dehydration/hydrogenation, and dehy- (0.2 ppm). A conventional steam reformer system
drogenation. In addition to H2 and CO2, refor- is composed by the reformer (fixed bed reactor
mate stream may contain also CO, methane, (FBR)), two water gas shift reactors (high- and
aldehydes, ketones, ethylene, ethane, and high low-temperature WGS), a CO partial oxidation
alcohols, among others (Vizcaíno et al. 2007; reactor (PROX), and pressure swing adsorption
Song 2012) (Fig. 1). (PSA) units (Fig. 2).
The main drawback of using bioethanol to This complex process may be replaced by a
produce hydrogen via steam reforming is the much simpler membrane reactor (MR) holding
high cost associated to the downstream distilla- hydrogen permselective membranes. This new
tion and purification steps of the crude ethanol reactor is able to perform both the steam
obtained from fermentation. Feeding directly the reforming of bioethanol and the separation/puri-
crude bioethanol to the reformer would reduce fication of the produced hydrogen in the same
drastically the costs of the produced hydrogen. device (Fig. 3).
Besides the unnecessary expensive distillation Moreover, this kind of MR makes possible the
process for water and other compounds elimina- in situ removal of hydrogen from the reaction side,
tion, the reforming of other oxygenated hydro- allowing the conversion to overcome the thermo-
carbons contained in the fermentation broth could dynamic equilibrium value (which is not possible
contribute to generate extra hydrogen. The main in the FBR). Furthermore, if Pd or Pd-based mem-
challenge for the implementation of this branes are used, a pure hydrogen stream is col-
approach at an industrial level remains in the lected in the permeate side, suitable for direct
tolerance and stability of the catalyst to the PEMFC supplying (Iulianelli and Basile 2011).
4 Hydrogen from Bioethanol

References Song H (2012) Catalytic hydrogen production from


bioethanol. In: Lima MAP, Natalense APP (eds)
Costa-Serra JF, Guil-López R, Chica A (2010) Co/ZnO Bioethanol. InTech Publishing, Janeza Trdine 9,
and Ni/ZnO catalysts for hydrogen production by Rijeka, Croatia
bioethanol steam reforming. Influence of ZnO support Vizcaíno AJ, Carrero A, Calles JA (2007) Hydrogen pro-
morphology on the catalytic properties of Co and Ni duction by ethanol steam reforming over Cu–Ni
active phases. Int J Hydrog Energy 35:6709–6716 supported catalysts. Int J Hydrog Energy
Iulianelli A, Basile A (2011) Hydrogen production from 32:1450–1461
ethanol via inorganic membrane reactors technology: a
review. Catal Sci Technol 1:366–379
Le Valant A, Garron A, Bion N, Duprez D, Epron F (2011) Further Reading
Effect of higher alcohols on the performances of a 1 % Curcio S (2011) Membranes for advanced biofuels pro-
Rh/MgAl2O4/Al2O3 catalyst for hydrogen production duction. In: Basile A, Nunes S (eds) Advanced mem-
by crude bioethanol steam reforming. Int J Hydrog brane science and technology for sustainable energy
Energy 36:311–318 and environmental applications. Woodhead Publish-
Ni M, Leung DYC, Leung MKH (2007) A review on ing Limited, Cambridge, UK
reforming bio-ethanol for hydrogen production. Int
J Hydrog Energy 32:3238–3247
H

Hydroprocessor Purge Gases – Air Liquide with the MEDAL polyimide and
high selectivity polyaramide membranes.
A. Baudot
Physics and Analysis Division, IFP Energies All those membranes are based on glassy
nouvelles, Solaize, France polymers and offer a diffusion-based hydrogen
selectivity. Today’s membranes have high H2/
CH4 selectivities (from 35 to 200 at 80  C
The demand for hydrogen is constantly increas- (Roman et al. 2001)). For instance, Air Products
ing in refineries due to more and more stringent claims that a single-stage array of Prism ® mod-
sulfur content specifications for fuels (leading to ules is able to raise the concentration of gases
an increasing hydrogen consumption in from 10–30 % up to 70–90 % (Air Products
hydrodesulfurization processes) and a growing website), while MEDAL membranes are able to
heavy crude consumption, which results in a raise the concentration of a gas at 51 bar from
higher worldwide demand for highly hydrogen- 86 % in hydrogen up to 98 % with a permeate
consuming upgrading processes, such as hydro- pressure at 30 bar and a residue containing 52 %
cracking. In this changing landscape, permeation of hydrogen at 50 bar (Medal website).
membranes constitute an elegant option for the In 2003, it was reported that more than
recovery of hydrogen that is nowadays wasted in 400 hydrogen permeators were installed world-
an array of refinery off-gases, such as fuel gas, wide (Monereau 2003) while approximately
PSA tail gas, FCC gas, catalytic reformer 100 were operated in refineries (Baker 2002).
off-gases, or hydrocracker/hydrotreater As there are more than 500 refineries in the
off-gases. world, it is clear that the potential market for
Nowadays, three main membrane providers this type of membrane applications is far from
offer hydrogen purification permeators: saturated. Nevertheless, three main limits still
hinder the wide acceptance of permeation-based
– Air Products with the Prism ® silicon-coated hydrogen purification in the refining industry:
polysulfone membranes (issued from
Monsanto). Air Products claims that the life- – The purified hydrogen is recovered at low
time of the Prism ® modules can be more than pressure in the permeate side and requires
15 years. compression in order to feed it back to reac-
– Ube Industries with polyimide hollow fiber tors. As such, PSA (pressure swing adsorp-
membranes. tion) is a more attractive process, as the

# Springer-Verlag Berlin Heidelberg 2012


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_298-1
2 Hydroprocessor Purge Gases

Hydroprocessor Purge Gases, Table 1 Ube Industries membrane material compatibility against contaminants (Ube
Industries website)
Contaminants Maximum allowable content
Water vapor Up to saturation
H2S 3 % vol
NH3 and amines 100 ppm vol
Methanol 5 % vol
Methyl ether 5 % vol
Benzene 1 % vol
Toluene 2000 ppm vol
C5+ hydrocarbons Up to saturation

produced purified hydrogen is delivered down of the membrane-based process. In cer-


directly at high pressure. tain cases, the membrane module can be sub-
– The sensitivity of membrane to contaminants, mitted to pressures differences larger than its
such as water vapor, higher hydrocarbons, or mechanical tolerance. Solution is nowadays
acid gases. The installation of permeators gen- proposed by membrane providers in order to
erally requires at first a very detailed analysis monitor automatically the pressure balance
of the contaminants present in the feed, even at between the feed and the permeate compart-
traces level, in order to design pretreatment ment when operating condition limits are
operations. A wide array of solutions can be reached (Monereau 2003).
used in order to remove poisonous com-
pounds: coalescing filters in order to remove
aerosols, sorbent beds, or even complete PSA References
(pressure swing adsorption) or TSA
(temperature swing adsorption) units Air Products website. http://www. airproducts.
com/Products/Equipment/PRISMMembranes/page08.
(Monereau 2003). This can lead to a signifi-
htm
cant increase of investment and operating Baker RW (2002) Future directions of membrane gas
costs. It should be reminded here that recent separation technology. Ind Eng Chem Res
hydrogen purification membranes are still rel- 41:1393–1411
Medal Internet website. www.medal.airliquide.com
atively tolerant to contaminants (Table 1).
Monereau C (2003) Perméation hydrogène: de la
This is particularly true if membrane modules périphérie des procédé vers le coeur des procédés.
are operated at higher temperatures (from Intégration des membranes dans les procédés
80  C to 110  C), which results in lowering 2:89:275–282
Roman IC, Ubersax RW, Fleming GK (2001) New direc-
of the sorption of contaminants.
tions in membrane for gas separation. Chim Industria
– The membrane’s mechanical integrity can be 83:1–3
damaged in transient operating conditions, Ube Industries website. http://www.ube.com/content.
especially in the case of an emergency blow- php?pageid=45
H

Hyperbranched Polyimides in the field of medicine and for use in catalytic


reaction and photoreaction. Hyperbranched poly-
Ryohei Shindo, Shinji Kanehashi and Kazukiyo mers have an obvious advantage in synthesis com-
Nagai pared with dendrimers. Thus, these polymers can
Department of Applied Chemistry, Meiji be used as an alternative to dendrimers and a
University, Tama-ku, Kawasaki, Japan low-viscosity polymer in a wide range of areas.
Polyimide is a condensation polymer synthesized
from dicarboxylic anhydride and primary diamine.
Hyperbranched polyimides are formed by Aromatic heterocyclic polyimides show good
repeated division of branches of comb mechanical property and superior thermal and oxi-
polyimides. Hyperbranched polymers are synthe- dation stability. These polyimides are widely used
sized by polymerization of AB2-type monomers in place of metal and glass. They are also used for
and consist of branched structures and mixed high-functional application in electrical engineer-
straight chains (Fig. 1). Rigorous structural anal- ing, electronic engineering, automobiles, aircraft,
ysis cannot be performed because branching does and packaging industry. Linear aromatic
not regularly occur. However, hyperbranched polyimides are known as polymers, which have
polymers show properties differing from a nor- poor workability because they are insoluble and
mal linear polymer because entanglement of the infusible in the rigidity of the main chain structure.
intermolecular chains is difficult. Flory (1952) However, solubility for organic solvent can
showed that gelation of polymerization of ABx- remarkably improve by the introduction of a mul-
type monomer cannot be statistically performed. tiple branching structure. Hyperbranched
Kricheldorf et al. (1982) reported the use of AB2- polyimides with 4-methylphthalimide as end
type monomer as one component in copolymers, groups show low dielectric constant, birefrin-
but their results lacked research attention. gence, and high optical transparency. These qual-
Hyperbranched polymers containing various ities result from the improvement in isotropy of
repeating units have been reported since the syn- molecular chains by the introduction of a multiple
thesis of hyperbranched polyphenylene by branching structure and inhibition of the formation
one-step polymerization of AB2-type monomer of charge-transfer complex, causing coloration on
was reported as a simple synthesis method of linear polyimides. For aromatic amine to react
polymers, which were similar in structure to easily with acid anhydride at room temperature,
dendrimers by Kim and Webster (1990) of Du isolation of ABx-type monomer with these func-
Pont. However, dendrimers as structurally- tional groups in a molecule is difficult because of
controlled polymers have been actively studied their instability. Poly(amic acid ester) is
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_300-1
2 Hyperbranched Polyimides

Hyperbranched
Polyimides,
Fig. 1 Architecture of
polymers

synthesized by AB2-type monomer, which has a since the early 2000s, and most of them are syn-
carboxylic acid ester and two amino groups in a thesized by A2- and B3-type monomers. The gas
molecule and a condensation agent. permeability of hyperbranched polyimides is
Hyperbranched polyimides are synthesized by almost equal to or higher than that of other glassy
chemical imidization of poly(amic acid ester) polymers such as polysulfone or polycarbonate.
(Yamanaka et al. 2000). Hyperbranched
polyimides can be synthesized by self-
polycondensation of ABx-type monomers with References
imide ring in the monomer framework. Thompson
et al. (1999) reported that hyperbranched Flory PJ (1952) Molecular size distribution in three-
dimensional polymers. VI. Branched polymer
polyetherimides are synthesized by thermal poly-
containing A-R-Bf-1-type units. J Am Chem Soc
condensation of AB2-type monomers with fluorine 74:2718–2723
(A functional group) and silylated phenolic Kim YH, Webster OW (1990) Water soluble
hydroxyl group (B functional group), which can hyperbranched polyphenylene: “a unimolecular
micelle”. J Am Chem Soc 112:4592–4593
be detached in a molecule. When A2- and B3-type
Kricheldorf HR, Zang QZ, Schwarz G (1982) New poly-
monomers are used as starting materials in poly- mer syntheses. 6. Linear and branched poly
merization, AB2-type monomers need not be syn- (3-hydroxybenzoates). Polymer 23:1821–1829
thesized. Various hyperbranched polyimides are Thompson DS, Markoski LJ, Moore JS (1999) Rapid syn-
thesis of hyperbranched aromatic polyetherimides.
synthesized because they can be obtained by poly-
Macromolecules 32:4764–4768
merization using a commercial A2-type monomer Yamanaka K, Jikei M, Kakimoto M (2000) Synthesis of
and synthesized B3-type monomer. hyperbranched aromatic polyimides via polyamic acid
Hyperbranched polyimides have attracted atten- methyl ester precursor. Macromolecules
33:1111–1114
tion as materials for gas separation membranes
I

Ideal Gas Selectivity sorption of the more permeable species may


obstruct the transport of the less permeable spe-
Johannes Carolus Jansen cies, making the mixed gas selectivity higher than
Institute on Membrane Technology ITM-CNR, the ideal selectivity.
Consiglio Nazionale delle Ricerche, Rende (CS), In dense membranes, where transport occurs
Italy by the solution-diffusion mechanism, the perme-
ability is the product of the diffusivity and the
solubility:
The ideal gas selectivity of a membrane, aij, is
defined as the ratio of the permeability of two pure P ¼ D  S (2)
gases, measured separately under the same
conditions: where D is the diffusion coefficient and S is the
solubility coefficient. Similarly, the selectivity can
Pi be expressed in a diffusion term and a solubility
aij ¼ (1)
Pj term:

where Pi and Pj are the permeability (or the D i Si


aij ¼  (3)
permeance) of the two pure gases, respectively, D j Sj
with i being the most permeable gas. Rarely the
real selectivity is equal to the ideal gas selectivity. The ideal gas selectivity is an intrinsic property,
Most commonly the ideal selectivity of a mem- specific for the membrane material and the partic-
brane is lower than the real selectivity, especially ular gas pair. However, it is not a constant but it
when the more permeable gas species plasticizes depends on the operation conditions temperature
the polymer matrix, making it relatively more and pressure because both D and S depend on the
permeable for the slower species. In some cases, temperature and on the operating pressure.
in particular in high free-volume polymers, strong

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_301-1
I

Ideal Separation Factor where xi,p and xj,p are the fractions of components
i and j in the permeate and xi,f and xj,f are the
Johannes Carolus Jansen fractions of components i and j in the feed. The
Institute on Membrane Technology ITM-CNR, separation factor is not a material property, but it
Consiglio Nazionale delle Ricerche, Rende (CS), also depends on the conditions of the separation
Italy process. It depends both on the membrane prop-
erties and on the driving force, which in turn
depends on the pressure and on, for instance, the
The separation factor, SF, is a measure of the presence of concentration polarization phenom-
efficiency of the separation process and is deter- ena, nonideal behaviour such as plasticization,
mined from the ratio of the concentrations of the coupling effect, etc.
more permeable gas species i and the less perme- Analogously, the ideal separation factor is the
able gas species j in the permeate divided by the separation factor under ideal conditions. It can be
ratio of the same gases i and j in the feed stream: calculated from the pure gas permeabilities.

xi, p =xj, p
SF ¼ (1)
xi, f =xj, f

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_302-1
I

IgG Purification water mediated involving the combined electro-


static, hydrophobic, and charge-transfer interac-
Nilay Bereli, Deniz T€
urkmen, Handan Yavuz and tions between histidine and the specific amino
Adil Denizli acid residues available on the protein surface
Department of Chemistry, Biochemistry (Bhattacharyya et al. 2003). In immobilized
Division, Hacettepe University, Ankara, Turkey metal ion affinity chromatography (IMAC), the
separation is based on the interaction of a Lewis
acid (electron pair acceptor), i.e., a chelated metal
Owing to their use in the treatment of various ion, with electron donor atoms (N, O, and S) on
diseases, such as primary and secondary immune the side groups of the surface histidine, trypto-
deficiencies, infections, and inflammatory and phan, and cysteine of the protein. Histidine-rich
autoimmune diseases, large number of immuno- sequence-containing IgGs show an innate affinity
globulin G (IgG) products is under clinical devel- for metal ions, and IMAC allows one-step sepa-
opment. This requires certain protocols for ration of IgG (Altıntaş et al. 2007). Textile dyes
purification and standardization. Affinity chro- bind proteins in a selective and reversible manner
matography is the most popular technique to and can be used for antibody purification (Denizli
reach these requirements (Low et al. 2007). and Pişkin 2001). Dye ligands can engage in
Staphylococcal protein A is one of the first affin- ionic, hydrophobic, charge-transfer, and hydro-
ity ligands with a very high specificity for IgG gen bonding with proteins. In the thiophilic
purification. It interacts with IgG through hydro- adsorption of proteins, electron donor-acceptor
phobic interactions and some hydrogen bonds interactions between both functional groups pre-
and electrostatic interactions. Main disadvan- sent in the ligand structure and the adjacent sul-
tages of protein A-containing carriers are the fone group are the driving force for selective
possible ligand leakage that contaminates the recognition (Bakhspour et al. 2014). In general,
therapeutic product, and also they are expensive specificity, rapid processing, mild operation con-
and difficult to handle, sterilize, and preserve ditions, conventional equipment, and reusability
(F€uglistaller 1989). Pseudo-specific ligands, determine which technique to be used for IgG
such as histidine, tryptophan, phenylalanine, purification. The use of membranes has become
etc., can be used for the IgG purification. They indispensible for chromatographic applications
are small molecules with high physical and in both research and industry area for the last
chemical stability and low cost (Altıntaş and few decades due to their relatively wide configu-
Denizli 2009; T€ urkmen et al. 2008). The interac- ration for the size-, charge-, and affinity-based
tion of histidine with IgG has been shown to be protein separation and purification. The pressure
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_303-1
2 IgG Purification

drop across the membranes is very low due to the with other planar and basic residues. J Proteome Res
large pore size. Owing to the continuous pore 2:255
Boi C, Busini V, Salvalaglio M, Cavallotti C, Sarti GC
structure, mass transport occurs by convection (2009) Understanding ligand-protein interactions in
rather than by diffusion. Chromatographic mem- affinity membrane chromatography for antibody puri-
branes are generally cost effective, and their fication. J Chromatogr A 1216:8687–8696
scale-up is easier than the packed-bed chroma- Bruce MP, Boyd V, Duch C, White JR (2002) Dialysis-
based bioreactor systems for the production of mono-
tography (Charcosset 1998). Membrane opera- clonal antibodies-alternatives to ascites production in
tions including ultrafiltration (Mohanty and mice. J Immunol Methods 264:59–68
Ghosh 2008; Rosenberg et al. 2009), dialysis Charcosset C (1998) Purification of proteins by membrane
(Bruce et al. 2002), and affinity membrane chro- chromatography. J Chem Technol Biotechnol 71:95
Denizli A, Pişkin E (2001) Dye-ligand affinity systems.
matography (Boi et al. 2009) have been demon- J Biochem Biophys Methods 49:391
strated for their potential for IgG purification. F€
uglistaller P (1989) Comparison of immunoglobulin
binding capacities and ligand leakage using eight dif-
ferent protein A affinity matrices. J Immunol Methods
124:171
References Low D, O’Leary R, Pujar NS (2007) Future of antibody
purification. J Chromatogr B 848:48
Altıntaş EB, Denizli A (2009) Monosize magnetic hydro- Mohanty K, Ghosh R (2008) Novel tangential-flow coun-
phobic beads for lysozyme purification under mag- tercurrent cascade ultrafiltration configuration for con-
netic field. Mater Sci Eng C 29:1627 tinuous purification of humanized monoclonal
Altıntaş EB, T€uzmen N, Uzun L, Denizli A (2007) antibody. J Membr Sci 307:117–125
Immobilized metal affinity adsorption for antibody Rosenberg E, Hepbildikler S, Kuhne W, Winter G (2009)
depletion from human serum with monosize beads. Ultrafiltration concentration of monoclonal antibody
Ind Eng Chem Res 46:7802 solutions: development of an optimized method mini-
Bakhspour M, Bereli N, Şenel S (2014) Preparation and mizing aggregation. J Membr Sci 342:50–59
characterization of thiophilic cryogels with 2- T€
urkmen D, Özt€ urk N, Elkak A, Akgöl S, Denizli
mercaptoethanol as the ligand for IgG purification. A (2008) Phenylalanine containing hydrophobic
Colloid Surf B 113:261 nanospheres for antibody purification. Biotechnol
Bhattacharyya R, Saha RP, Samana U, Chakrabarti Prog 24:1297
P (2003) Geometry of interaction of the histidine ring
I

Immunoaffinity Membranes adsorbents using target specific antibodies has


been increasingly utilized to remove pathogenic
Nilay Bereli, Handan Yavuz and Adil Denizli autoantibodies from patients’ plasma (Uzun
Department of Chemistry, Biochemistry et al. 2010). Besides their use in the treatment of
Division, Hacettepe University, Ankara, Turkey autoimmune diseases, immunoaffinity mem-
branes can be used for the purification of anti-
bodies or antigens with a high purity and also
Immunoaffinity chromatography is a process in used for the selective and specific removal of
which the specific binding of an antigen to its toxic substances from human plasma (Denizli
specific antibody is utilized (Subramanian 2002). In such applications, membrane-based
2002). The specificity of the binding makes this columns have advantages over traditional col-
technique a very useful tool for the applications umns in terms of compressibility of the particles,
in which selective and strong antigen-antibody the fouling and slow flow rate through the col-
binding is advantageous. Immunoadsorption, in umn. Especially in contact with blood, stacked
general, can be used for the purpose of therapy as membrane system is desirable because of high
well as preparative chromatography. Normally, convective transport rates without cell damage.
the human immune system works to recognize, The other desirable properties of affinity mem-
respond, and destroy pathogenic substances. branes are high porosity; large internal surface
When the ability of the immune systems to rec- area; high chemical, biological, and mechanical
ognize foreign antigens versus healthy cells or stabilities; hydrophilicity; low nonspecific
tissues is failed, arising immune complexes, adsorption of blood proteins; and the presence
so-called autoantibodies, cause many kinds of of functional groups for derivatization (Denizli
autoimmune diseases (Massey and McPherson 2011).
2007). For example, myasthenia gravis, autoim-
mune hemolytic anemia and immune thrombocy-
topenic purpura, rheumatoid arthritis, systemic
References
lupus erythematosus, thyroiditis, and insulin-
dependent diabetes mellitus are such diseases. Denizli A (2002) Preparation of immuno-affinity mem-
The immunoadsorption columns have been used branes for cholesterol removal from human plasma.
for the treatment of immune diseases since the J Chromatogr B 772:357
Denizli A (2011) Autoimmune diseases and immunoad-
mid-1970s, in a study performed for the removal
sorption therapy. Hacettepe J Biol Chem 39(3):213
of DNA antibodies (Terman et al. 1974). Since Massey HD, McPherson RA (2007) Human leukocyte
then immunoadsorption therapy with affinity antigen: the major histocompatibility complex of

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_305-1
2 Immunoaffinity Membranes

man. In: Henry’s clinical diagnosis and management Terman DS, Stewart I, Hofmann A, Carr R, Harbeck
by laboratory methods. 21st edn, McPherson RA, R (1974) Specific removal of DNA antibody with an
Pincus AR (eds); Saunders-Elsevier publishes, Phila- immunoadsorbent. Experientia 30:1493
delphia pp. 876-893 Uzun L, Yavuz H, Osman B, Çelik H, Denizli A (2010)
Subramanian A (2002) Immunoaffinity chromatography. PHEMA based affinity membranes for in-vitro
Mol Biotechnol 20:41 removal of anti-dsDNA antibodies from SLE plasma.
Int J Biol Macromol 47:44
I

Imprinted Polysulfone-Aldehyde given membrane. However, the enhancement of


Derivatized Nanofiber Membranes flux without a concurrent reduction in
permselectivity is perceived to be an unsolved
Masakazu Yoshikawa problem or an unsolvable problem in membrane
Department of Biomolecular Engineering, Kyoto separation. In other words, flux and
Institute of Technology, Kyoto, Japan permselectivity often show a trade-off relation-
ship. Membranes with high surface area and high
porosity would be expected to break such a trade-
The functionalization of aromatic polysulfones off relationship between flux and
for tailoring properties in membrane applications permselectivity. Nanofiber membranes are
is of great interest. Polysulfone has overall ther- expected to simultaneously give both high flux
mal and chemical stability combined with good and high permselectivity. To this end, nanofiber
mechanical and membrane-making qualities. membranes with molecular recognition sites,
Polysulfone is a stable platform for functional which are called molecularly imprinted nanofiber
group attachment and a good candidate poly- membranes, were fabricated by simultaneously
meric material for membranes with tailored func- applying an alternative molecular imprinting
tionalities (Guiver et al. 1999). To this end, and an electrospray deposition (Sueyoshi
modified polysulfones have been intensively et al. 2010; Yoshikawa et al. 2007). Those studies
studied in connection with chiral separation revealed that molecularly imprinted nanofiber
(Yoshikawa et al. 1998, 2005, 2006, 2007; membranes gave high flux without a concurrent
Mizushima et al. 2011; Sueyoshi et al. 2012), reduction in permselectivity. A breakthrough in
pervaporation separation (Yoshikawa membrane separation was attained; in other
et al. 1992a, b, 1999), and selective separation words, membrane morphology in the form of
of CO2 (Yoshikawa et al. 2000). molecularly imprinted nanofiber fabric was one
In membrane separation, both flux and of the suitable membrane forms to solve a trade-
permselectivity are important factors. The off relationship in membrane separation. Molec-
enhancement of permselectivity would be rela- ularly imprinted nanofiber membranes and usual
tively easily attained by application of molecular molecularly imprinted membranes were fabri-
imprinting so that molecular recognition sites, cated from polysulfone with aldehyde group
which specifically incorporate target substrate (PSf-CHO) and print molecules, and their
into the membrane, can be introduced into a membrane performances, such as adsorption

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_306-1
2 Imprinted Polysulfone-Aldehyde Derivatized Nanofiber Membranes

Imprinted Polysulfone-
Aldehyde Derivatized
Nanofiber Membranes,
Fig. 1 Chemical structures
of polysulfone with
aldehyde group (PSf-CHO)
and print molecule
(Z-D-Glu or Z-L-Glu) (Cited
from Sueyoshi et al. 2012
with permission. Copyright
2012 Elsevier Inc)

Imprinted Polysulfone-
Aldehyde Derivatized
Nanofiber Membranes,
Fig. 2 Schematic
illustration for the
fabrication of molecularly
imprinted nanofiber
membranes, where
PSf-CHO and Z-Glu were
simultaneously
electrosprayed

selectivity, permselectivity, and flux, were stud- applied as a print molecule to obtain molecularly
ied (Sueyoshi et al. 2012). imprinted nanofiber membranes and usual molec-
PSf-CHO with degree of substitution of 0.50 ularly imprinted membranes for optical resolu-
and 1.00 were adopted as candidate materials, tion (Figs. 1 and 2).
and the derivative of D- or L-glutamic acid was
Imprinted Polysulfone-Aldehyde Derivatized Nanofiber Membranes 3

2.0

D-Glu
L-Glu

105 Δ[Glu]R / mol dm−3


1.5 NaN3 NaN3

L R
membrane
1.0
a L/D = 1.20

0.5
D-Glu
L-Glu
0
0 2.0 4.0 6.0 8.0 10.0
Time / h
Imprinted Polysulfone-Aldehyde Derivatized Imprinted Polysulfone-Aldehyde Derivatized
Nanofiber Membranes, Fig. 3 Adsorption isotherm of Nanofiber Membranes, Fig. 4 Time-transport curves
D-Glu and L-Glu in the nanofiber membrane molecularly
of racemic Glus through the nanofiber membrane molec-
imprinted by Z-D-Glu. (PSf-CHO-10 was adopted as a ularly imprinted by Z-D-Glu (PSf-CHO-10 was adopted as
candidate material) (Cited from Sueyoshi et al. 2012 a candidate material) (Cited from Sueyoshi et al. 2012
with permission. Copyright 2012 Elsevier Inc) with permission. Copyright 2012 Elsevier Inc)

The membranes molecularly imprinted by preferentially incorporated into the membrane


Z-D-Glu incorporated the D-isomer of glutamic was retarded by a relatively strong interaction
acid (Glu) in preference to the corresponding between the enantiomer and the membrane. As
L-isomer and vice versa. In other words, the mem- a result, the antipode was selectively transported.
brane imprinted by the L-isomer selectively Such discrepancy between adsorption selectivity
adsorbed the L-isomer. and permselectivity is often observed in chiral
Figure 3 shows the adsorption isotherms of separation.
D-Glu and L-Glu for the Z-D-Glu molecularly Table 1 summarizes membrane performances
imprinted nanofiber membrane as an example of for two types of molecularly imprinted mem-
adsorption isotherms. The adsorption isotherm of brane. As can be seen, the fluxes through the
D-Glu, which was preferentially adsorbed in the molecularly imprinted nanofiber membranes
membrane, shows a dual adsorption isotherm. It gave one to two orders of magnitude higher than
consists of nonspecific adsorption and specific those of usual molecularly imprinted membranes
adsorption on the specific recognition site, without depression of permselectivity.
which was constructed by the presence of a As proved in the previous studies (Sueyoshi
print molecule during the membrane preparation et al. 2010; Yoshikawa et al. 2007), the present
process. Contrary to this, L-Glu, which was study revealed that molecularly imprinted
nonspecifically adsorbed in the membrane, nanofiber membranes gave high flux without
gives a straight line passing through the origin. depression of permselectivity. The emergence
Time-transport curves of racemic Glu through of molecularly imprinted nanofiber membrane
the D-isomer molecularly imprinted nanofiber would solve a trade-off relationship in membrane
membrane are shown in Fig. 4. As often separation (Yoshikawa et al. 2011).
observed, the transport of the enantiomer
4 Imprinted Polysulfone-Aldehyde Derivatized Nanofiber Membranes

Imprinted Polysulfone-Aldehyde Derivatized Nanofiber Membranes, Table 1 Results of chiral separation with
molecularly imprinted nanofiber (MINFM’s) and molecularly imprinted (MIPM’s) membranes
Z-D-Glu imprinted membrane Z-L-Glu imprinted membrane
Mmebrane aL/D u0 aD/L u0
MINFM-10a 1.24 1.15  10 9 (28) 1.20 1.67  10 9 (41)
MIPM-10a 1.20 4.20  10 11 (1) 1.20 4.10  10 11 (1)
MINFM-05b 1.12 7.00  10 9 (231) 1.20 2.20  10 9 (72)
MIPM-05b 1.25 6.64  10 11 (2.2) 1.16 3.05  10 11 (1)
a
Figures in parentheses are the relative values; the U Value for MIPM-10 imprinted by Z-L-Glu being set as unity
b
Figures in parentheses are the relative values; the U Value for MIPM-05 imprinted by Z-L-Glu being set as unity
c
U = (–J/C)/(dm/dx) [{(mol cm cm-2 h-1)/(mol cm-3)}/(J mol-1 cm-1) = mol cm cm-2 J-1 h-1].
(Cited from ref. Sueyoshi et al. 2012 with permission. Copyright 2012 Elsevier lnc.)

References membranes having a chiral recognition site induced


by an alternative molecular imprinting technique.
Guiver MD, Robertson GP, Yoshikawa M, Tan CM Polym Bull 40:517–524
(1999) Functionalized polysulfones: methods for Yoshikawa M, Tsubouchi K, Guiver MD, Robertson GP
chemical modification and membrane applications. (1999) Modified polysulfone membranes. III.
In: Pinnau I, Freeman BD (eds) Membrane formation Pervaporation separation of benzene-cyclohexane
and modification. ACS symposium series, vol 744. mixtures through carboxylated polysulfone mem-
ACS, Washington, DC, pp 137–161 branes. J Appl Polym Sci 74:407–412
Mizushima H, Yoshikawa M, Robertson GP, Guiver MD Yoshikawa M, Niimi A, Guiver MD, Robertson GP (2000)
(2011) Optical resolution membranes from Modified polysulfone membranes. IV. Gas separation
polysulfones bearing alanine derivatives as chiral with aminated polysulfone membranes. Sen’i
selectors. Makromol Mater Eng 296:562–567 Gakkaishi 56:272–281
Sueyoshi Y, Fukushima C, Yoshiakwa M (2010) Molec- Yoshikawa M, Hanaoka K, Guiver MD, Robertson GP
ularly imprinted nanofiber membranes from cellulose (2005) Chiral separation of racemic amino acids
acetate aimed for chiral separation. J Membr Sci through membranes derived from modified
357:90–97 polysulfone having perillaldehyde moiety as a side
Sueyoshi Y, Utsunomiya A, Yoshiakwa M, Robertson GP, group. Membrane 30:219–225
Guiver MD (2012) Chiral separation with molecularly Yoshikawa M, Murakoshi K, Kogita T, Hanaoka K,
imprinted polysulfone-aldehyde derivatized nanofiber Guiver MD, Robertson GP (2006) Chiral separation
membranes. J Membr Sci 401–402:89–96 membranes from modified polysulfone having
Yoshikawa M, Hara H, Tanigaki M, Guiver M, Matsuura myrtenal-derived terpenoid side groups. Eur Polym J
T (1992a) Modified polysulfone membranes: 1. 42:2532–2539
Pervaporation of water/alcohol mixtures through mod- Yoshikawa M, Nakai K, Matsumoto H, Tanioka A, Guiver
ified polysulfone membranes having methyl ester moi- MD, Robertson GP (2007) Molecularly imprinted
ety. Polymer 33:4805–4813 nanofiber membranes from carboxylated polysulfone
Yoshikawa M, Hara H, Tanigaki M, Guiver M, Matsuura by electrospray deposition. Macromol Rapid Commun
T (1992b) Modified polysulfone membranes II. 28:2100–2105
Pervaporation of aqueous ethanol solution through Yoshikawa M, Tanioka A, Matsumoto H (2011) Molecu-
modified polysulfone membranes bearing various larly imprinted nanofiber membranes. Curr Opin
hydroxyl groups. Polym J 24:1049–1055 Chem Eng 1:18–26
Yoshikawa M, Izumi J, Ooi T, Kitao T, Guiver MD,
Robertson GP (1998) Carboxylated polysulfone
I

Inert Membrane a distributor of reactants to ensure controlled


delivery to the catalytic reaction site. Classifica-
Rune Bredesen tion of a membrane as inert may also depend on
Sustainable Energy Technology, SINTEF the operation conditions and surface properties
Materials and Chemistry, Oslo, Norway since the actual catalytic activity depends on
parameters such as temperature, surface area,
and surrounding chemical composition. Thus
The term inert membrane denotes that no change the same membrane may, or may not, be an
in chemical reaction occurs due to contact inert membrane depending on the conditions
between the membrane material and the sur- under which it is operated.
rounding constituents. A reaction occurring The interactions between an inert membrane
between constituents A and B to form C and and its surroundings typically involve surface
D can be used as an example: adsorption/desorption reactions, which may be
followed by other reactions necessary for trans-
AþB¼CþD (1) port of matter within the membrane. For exam-
ple, in the case of dense polymeric membranes,
If the membrane is catalytically inactive with incorporation of the permeant gas molecule is
respect to the reaction, the term inert membrane required on the feed side, while the reverse pro-
is used to describe the membrane. The presence cess is required on the permeate side (Mulder
of a catalyst, deemed not to be part of the mem- 1996). Dense inorganic membranes, in addition,
brane material, may yield a change in reaction 1, require transformation of the adsorbed molecule
and the integration of such a combination of to atomic (in the case of metal membranes (Ward
membrane and catalyst is referred to as an and Dao 1999)) or ionic and electronic (in the
▶ inert membrane reactor (IMR). The term inert case of ceramic membranes (Sirman 2006) spe-
membrane is therefore commonly used in con- cies at the feed side, which are then able to diffuse
nection with membrane reactors (Koros through the bulk membrane phase. At the perme-
et al. 1996) to distinguish the membrane proper- ate side, the recombination of species to the same
ties from those of a catalytic membrane, the latter molecular form as on the feed side takes place
being catalytically active. In such reactors, the before desorption to the gas phase. To enhance
inert membrane may be used for selectively sep- the transformation of adsorbed gas molecules to
arating reaction products from the reaction for diffusing species within the membrane and, thus,
which the catalyst serves to activate. Alterna- contribute to higher fluxes, catalytic surface
tively, the inert membrane may be employed as properties are usually required. Nevertheless,
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_309-1
2 Inert Membrane

such membranes which although they incorpo- cases the term inert membrane has a somewhat
rate catalytic surface reactions, they are regarded different meaning than that related to the IMRs.
as inert membranes since the reaction is present
solely as a means of sustaining transport of the
gas molecule from one membrane side to the
References
other. Another example is inert membranes for
liquid separation applications, where surface Koros WJ, Ma YH, Shimidzu T (1996) Terminology for
hydrophilicity and hydrophobicity may membranes and membrane processes. Pure Appl
completely determine the membrane transport Chem 68:1479–1489
properties. The term inert membrane is rarely Mulder M (1996) Basic principles of membrane technol-
ogy. Kluwer Academic Publishers, Dordrecht, The
used for conventional membrane separation pro- Netherlands
cesses; however, one may find the term inert Sirman J (2006) The evolution of materials and architec-
membrane used in such phrases as “chemically ture for oxygen transport membranes. In: Sammells
inert membrane” or “bio-inert membrane.” These AF, Mundschau MV (eds) Nonporous inorganic mem-
branes. Wiley-VCH, Weinheim, pp 165–184
expressions refer to a specific property of the Ward TL, Dao T (1999) Model of hydrogen permeation
membrane such as chemical stability or compat- behavior in palladium membranes. J Membr Sci
ibility in the case of chemical inertness or biolog- 153:211–231
ical inactivity in the case of bio-inertness. In these
I

Inert Membrane Reactors catalyst compared to MRs where the membrane


serves as both catalyst and membrane. The two
Rune Bredesen main functions of the membrane applied in IMRs
Sustainable Energy Technology, SINTEF are as an extractor or a distributor (Julbe
Materials and Chemistry, Oslo, Norway et al. 2001; Dalmon 1997) (see Fig. 2). As an
extractor, the inert membrane selectively sepa-
rates a reaction product or intermediate product.
A membrane, defined as a barrier between two The advantage may be higher conversion
phases through which transport of one or several (equilibrium-limited reactions) or/and higher
species occurs, can be made from virtually any selectivity (e.g., via extraction of an intermediate
solid or liquid material or combinations of both. that would otherwise lead to subsequent
Membranes are commonly divided into inor- unwanted reactions). Extraction of hydrogen
ganic, polymeric, hybrid inorganic and poly- from hydrocarbon dehydrogenation, reforming,
meric, or as dual phase consisting of a solid or water gas shift reactions, employing hydrogen
phase and a liquid phase. Furthermore, the mem- selective membranes in combination with packed
brane may either be dense or porous with a con- or fluidized catalyst beds, has been widely stud-
tinuous network of pores. ied (Sanchez Marcano and Tsotsis 2002). Dehy-
A membrane reactor (MR) is a device for drogenation and reforming are typically
simultaneously carrying out a reaction and equilibrium-limited endothermic reactions, and
membrane-based separation in the same physical membrane reactor applications may benefit from
enclosure (Koros et al. 1996). In an inert mem- the use of lower operating temperature and/or
brane reactor (IMR), the inert membrane (link) higher pressure without sacrificing yield. Esteri-
and the catalyst in the form of a separate solid or a fication is yet another example of catalyzed
liquid phase are contained in the reactor equilibrium-limited reactions where water
(Fontananova and Drioli 2010; Julbe et al. 2001; extraction by an inert membrane is used to
Coronas and Santamaria 1999). Figure 1 illus- increase yield (Van der Bruggen 2010). As a
trates different catalyst and inert membrane com- distributor, the inert membrane delivers the reac-
binations in an IMR. Due to the separation of tant in a controlled manner to the catalyzed reac-
membrane and catalyst in the IMR, the tion taking place in the reactor compartment
membrane-based process and catalytic reactions (Julbe et al. 2001). The typical aim is to enhance
occur in sequence. This decoupling of the pro- selectivity through careful addition and tempera-
cesses can be advantageous with respect to oper- ture control of exothermic oxidation and hydro-
ation and replacement of membrane and/or genation reactions. Some common examples are
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_310-1
2 Inert Membrane Reactors

Inert Membrane Reactors, Fig. 1 Inert membrane (a) with solid catalyst, (b) with liquid containing the catalyst, (c)
encapsulating solid catalyst, (d) encapsulating liquid containing the catalyst

Inert Membrane Reactors, Fig. 2 (a) Membrane extractor operation, (b) membrane distributor operation

IMR with packed catalyst bed for oxidative cou- number of challenges still exist with respect to
pling of methane to C2, or oxidative dehydroge- high temperature applications, and commercial
nation of hydrocarbons, by addition of oxygen use of IMRs is still a future prospect. To aid
and hydrogenation of alkenes by hydrogen addi- reaching this future prospect, mathematical
tion. For some oxidation reactions employing modeling and simulation is required to develop
IMRs, the separation of the bulk of the reactants IMR design and provide an understanding of the
by the membrane wall lowers the explosion optimal operating conditions.
potential (Coronas and Santamaria 1999).
As most membrane materials are inert, the
incorporation of many different types into IMRs
References
has been studied. Cheap polymeric membranes
are advantageous with respect to capital cost, Coronas J, Santamaria J (1999) Catalytic reactors based on
high packing density, and simple sealing technol- porous ceramic membranes. Catal Today 51:377–389
ogy in modules. However, their low operating Dalmon JA (1997) Catalytic membrane reactors. In:
temperature, typically less than 100  C, and lim- Ertl G, Knözinger H, Weitkamp J (eds) Handbook of
heterogeneous catalysis, vol 3. Wiley-VCH
ited chemical stability narrow the range of appli- Weinheim, Germany, pp 1387–1398
cations. More expensive inorganic membranes Fontananova E, Drioli E (2010) Catalytic membranes and
enable high temperature operation, but since sta- membrane reactors. In: Drioli E, Giorno L (eds) Com-
bility and transport properties are usually very prehensive membrane science and engineering,
vol 3. Elsevier, Amsterdam, pp 109–133
temperature dependent, the different inorganic Julbe A, Farrusseng D, Guizard C (2001) Porous ceramic
membranes have a limited window of operation. membranes for catalytic reactors – overview and new
Several decades of research have shown that a ideas. J Membr Sci 181:3–20
Inert Membrane Reactors 3

Koros WJ, Ma YH, Shimidzu T (1996) Terminology for Van der Bruggen B (2010) Pervaporation membrane reac-
membranes and membrane processes. Pure Appl tors. In: Drioli E, Giorno L (eds) Comprehensive mem-
Chem 68:1479–1489 brane science and engineering, vol 3. Elsevier,
Sanchez Marcano JG, Tsotsis TT (2002) Catalytic mem- Amsterdam, pp 135–163
branes and membrane reactors. Wiley-VCH,
Weinheim
F

Filler in Membranes temperature (~150  C) direct alcohol (Aricò


et al. 1998) and H2-air fuel cells (Watanabe
Antonino Salvatore Arico et al.1996). These composite membranes were
CNR-ITAE Institute, Messina, Italy originally developed for reduced humidification
operation in polymer electrolyte fuel cells
(Watanabe et al.1996) due to the enhanced
Synonyms water retention inside the membrane by the effect
of the inorganic filler (Aricò et al. 1998).
Inorganic fillers A further advantage of composite membranes
relies in the barrier effect given by the inorganic
Composite perfluorosulfonic acid membranes filler for methanol crossover (Ren et al. 1996).
containing different types of inorganic fillers
such as hygroscopic oxides, surface-modified
oxides, zeolites, inorganic proton conductors,
References
etc. have shown an increased conductivity with
respect to the bare perfluorosulfonic membranes Aricò AS, Cretı̀ P, Antonucci PL, Antonucci V (1998)
at high temperature (Aricò et al. 1998, 2003). The Comparison of ethanol and methanol oxidation in a
presence of hygroscopic inorganic oxides inside liquid-feed solid polymer electrolyte fuel cell at high
the composite membrane besides extending the temperature. Electrochem Solid-State Lett 1:66–68
Aricò AS, Baglio V, Di Blasi A, Creti P, Antonucci PL,
operation of perfluorosulfonic membranes (e.g., Antonucci V (2003) Influence of the acid–base char-
Nafion®) in the high-temperature range reduces acteristics of inorganic fillers on the high temperature
the crossover effects by increasing the “tortuosity performance of composite membranes in direct meth-
factor” in the permeation path. Such effects are anol fuel cells. Solid State Ionics 161:251–265
Ren X, Wilson MS, Gottesfeld S (1996) High performance
particularly serious at high temperature in DMFC direct methanol polymer electrolyte fuel cells.
systems. An appropriate tailoring of the surface J Electrochem Soc 143:L12
chemistry in these nanoparticles is a key step to Watanabe M, Uchida H, Seki Y, Emori M, Stonehart
enhance water retention at high temperature. P (1996) Self-humidifying polymer electrolyte mem-
branes for fuel cells. J Electrochem Soc 143:3847
Composite recast Nafion ® membranes containing
inorganic fillers have been employed in high-

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_313-1
I

Inorganic Catalytic Membrane Fig. 2) and the reaction mechanism can be


(electro)catalytic, photo-catalytic, or
Rune Bredesen bio-catalytic. The many different concepts and
Sustainable Energy Technology, SINTEF envisaged applications are described comprehen-
Materials and Chemistry, Oslo, Norway sively in various text books and scientific papers
(Gryaznov et al. 2006; Sanchez Marcano and
Tsotsis 2002; Caro 2010; Fontananova and Drioli
An inorganic catalytic membrane is an inorganic 2010).
membrane that is catalytically active. Inorganic Inorganic catalytic membranes can operate at
membranes are made from metals, ceramics, higher temperatures than their polymeric coun-
glass, and carbon and may be porous or dense. terpart, which opens a broader window of opera-
The term inorganic catalytic membrane is typi- tion as high temperature is also required for many
cally meant in the context of membrane reactors important reactions which are limited by low
where yield is enhanced by combining a mem- yield in traditional reactors. The assembling of
brane separation and a catalyzed chemical reac- inorganic catalytic membranes in membrane
tion. Inorganic catalytic membranes can either be modules may, however, give too low a catalytic
composed of an inherently catalytically active surface area and limited conversion and therefore
material or an inert membrane structure to render operation less cost efficient compared to
which a catalytically active phase is added on more conventional reactors. To mitigate this
the outer surface or inside pores (Specchia problem, additional catalyst can be added to the
et al. 2006), see Fig. 1. In the latter case, integra- reactor volume. In order to increase efficiency,
tion of catalyst material and inorganic membrane some current development activities are aimed at
structure is carried out by common deposition manufacturing inorganic thin capillary,
and impregnation methods such as wet (electro) multichannel, and hollow fiber membranes with
chemical deposition, chemical vapor deposition, high surface area/volume ratio.
or physical vapor deposition. Since the mem- The dual operational nature of inorganic cata-
brane is catalytic, reaction and separation occur lytic membranes is particularly challenging since
in parallel a feature which distinguishes it from both membrane and catalytic properties must
the sequential processes of inert membrane reac- work satisfactory. Commonly encountered issues
tors where the inert membrane and catalyst mate- related to degradation processes such as adsorp-
rial are separated. The function of the membrane tion, poisoning, clogging, and fouling are all crit-
may serve as extractor, distributor, or contactor ical and membrane lifetime may suffer when
depending on application (Dalmon 1997) (see trying to achieve the optimal trade-off between
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_314-2
2 Inorganic Catalytic Membrane

a b
c

d e

Inorganic Catalytic Membrane, Fig. 1 Inherently catalytic (a) porous, (b) dense membrane. Inert membrane with
catalyst deposited (c) inside pores, on outer surface of (d) porous, and (e) dense membrane

Inorganic Catalytic Membrane, Fig. 2 Inorganic catalytic membrane in (a) extractor operation, (b) distributor
operation, (c) flow-through contactor operation, (d) liquid–gas contactor operation

membrane and catalyst properties. Common reactions in catalyst powder beds (Westermann
examples of applications include hydrocarbon and Melin 2009). Additionally, higher selectivity
dehydrogenation, hydrocarbon reforming, and may be achieved due to the short and well-
hydrogenation of alkenes for which hydrogen defined contact time between reactants and mem-
selective inorganic catalytic membranes can be brane catalyst. Yet in another contactor mode, the
used (Sanchez Marcano and Tsotsis 2002). Com- porous inorganic catalytic membrane provides a
bination of endothermic (e.g., water splitting to defined catalytic region for reaction and controls
produce hydrogen) and exothermic (e.g., partial transport of reactants from both sides of the mem-
oxidation of methane) reactions for integrated brane. For example, in liquid–gas catalytic
mass and heat transport has been demonstrated contactors, both hydrogenation and oxidative
by using catalytically active oxygen permeable reactions have been demonstrated.
membranes (Caro 2010). By feeding oxygen in a
controlled manner, partial oxidation of hydrocar-
bons to form synthesis gas, oxidative coupling of
References
methane, and oxidative dehydrogenation reac-
tions have been demonstrated using dense and Caro J (2010) Basic aspects of membrane reactors. In:
porous inorganic catalytic membranes (Sanchez Drioli E, Giorno L (eds) Comprehensive membrane
Marcano and Tsotsis 2002; Coronas and science and engineering, vol 3. Elsevier, Amsterdam,
Santamaria 1999; Sammells et al. 2006). When pp 1–24
Coronas J, Santamaria J (1999) Catalytic reactors based on
porous inorganic catalytic membranes are used as porous ceramic membranes. Catal Today 51:377–389
flow-through contactors, a forced close spatial Dalmon JA (1997) Catalytic membrane reactors. In:
contact between reactants and catalyst can give Ertl G, Knözinger H, Weitkamp J (eds) Handbook of
improved conversion efficiency compared to heterogeneous catalysis, vol 3. Wiley-VCH,
Weinheim, pp 1387–1398
Inorganic Catalytic Membrane 3

Fontananova E, Drioli E (2010) Catalytic membranes and AF, Mundschau MV (eds) Nonporous inorganic mem-
membrane reactors. In: Drioli E, Giorno L (eds) Com- branes. Wiley-VCH, Weinheim, pp 185–214
prehensive membrane science and engineering, Sanchez Marcano JG, Tsotsis TT (2002) Catalytic mem-
vol 3. Elsevier, Amsterdam, pp 109–133 branes and membrane reactors. Wiley-VCH,
Gryaznov VM, Ermilova MM, Orekhova NV, Weinheim
Teresschenko GF (2006) Reactors with metal and Specchia S, Fino D, Saracco G, Specchia V (2006) Reac-
metal-containing membranes. In: Cybulski A, Moulijn tors with metal and metal-containing membranes. In:
JA (eds) Structured catalysts and reactors. Chemical Cybulski A, Moulijn JA (eds) Structured catalysts and
industries, 2nd edn. Taylor and Francis Group, Boca reactors. Chemical industries, 2nd edn. Taylor and
Raton, pp 579–614 Francis Group, Boca Raton, pp 615–661
Sammells AF, White JH, Makay R (2006) Membranes for Westermann T, Melin T (2009) Flow-through catalytic
promoting partial oxidation chemistries. In: Sammells membrane reactors-principles and applications.
Chem Eng Process 48:17–28
I

Inorganic Scaling exceed saturation level due to high recovery


(defined as fraction of feedwater removed as per-
Tony Fane meate). Crystals in suspension are then deposited
School of Chemical Engineering, UNSW, The on the membrane and eventually form a porous
University of New South Wales, Sydney, NSW, cake layer, which provides a hydraulic resistance.
Australia There are many membrane elements connected in
series in a RO plant, and concentration builds up
from the feed to the tail end. Scale formation is
Synonyms therefore more prevalent in the tail end elements
of the plant. It is likely that both scaling mecha-
Inorganic fouling nisms, surface and bulk, could occur simulta-
neously in a RO system. This is because a
Inorganic scaling occurs in reverse osmosis crystal cake causes “cake-enhanced concentra-
(RO) applications and is caused by the retention tion polarization” (CECP) (see “Irreversible
of sparingly soluble mineral salts such as calcium Fouling Resistance”), and the increased CP of
carbonate, calcium sulfate, calcium phosphate, the scale formers leads to precipitation on the
barium sulfate, magnesium salts, silica, etc. Due membrane and within the cake.
to water removal and concentration polarization There are several strategies to control scaling
(CP), the concentrations build up and can exceed in membrane systems. Bulk crystallization can be
the saturation level and cause scaling of the mem- mitigated by controlling the supersaturation level
brane surface. Membrane scaling has two path- of the salts by limiting the maximum recovery in
ways, namely, surface crystallization and bulk the RO system. The effect of CP on surface con-
crystallization. For surface crystallization, CP centration can be manipulated by the ratio of flux
causes the sparingly soluble salt concentration to crossflow velocity, where lower CP is favored
at the membrane surface to exceed the solubility by modest flux and raised crossflow velocity.
limit. Consequently, the surface is gradually cov- Most scale formers are more soluble at lower
ered by the lateral growth of a crystal deposit that pH, so the injection of acid into the feed stream
reduces the effective area for permeation. For can provide some control. The exception to this is
fixed imposed flux, the local flux increases in silica scaling which is more serious at lower pH
order to compensate for loss of area, and this and requires an increase in pH. If silica and
increases the local CP level which exacerbates calcium scalants are both present, it may be nec-
the scale formation. In the other pathways, crys- essary to soften the feed by ion exchange to
tals form in the bulk phase when concentrations remove the calcium and then raise the pH. Scale
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_317-1
2 Inorganic Scaling

formation can also be controlled by the use of References


antiscalant chemicals. These are proprietary
materials, but include various molecular weight Fane AG, Chong TH, Le-Clech P (2009) Fouling in mem-
brane processes, Chapter 6. In: Drioli E, Giorno
polycarboxylates and polyacrylates, usually
L (eds) Membrane operations, innovative separations
dosed at a few ppm level. Care needs to be and transformations. Wiley –VCH. ISBN 978-3-527-
taken with antiscalant selection as some tend to 32038-7
promote biofouling.
I

Ion Exchange Membrane for Fuel Nafion type have shown similar levels of perfor-
Cells mance. One critical aspect is related to the fact
that the presence of water is a requirement of
Antonino Salvatore Arico low-temperature PEMFCs and DMFCs for the
CNR-ITAE Institute, Messina, Italy occurrence of the electrochemical reactions and
to promote ion conductivity (water-assisted con-
ductivity mechanism). High ionic conductivities
Low-temperature fuel cells can be equipped with are often associated to the presence of large water
a proton or anion exchange membrane in alterna- uptake by the membrane, but this property often
tive to liquid electrolytes (Aricò et al. 2001). The causes poor mechanical characteristics such as
core of a polymer electrolyte fuel cell (PEMFC) large swelling and relevant crossover (especially
is the ion exchange membrane. The electrodes methanol). Phosphoric acid-doped polybenzoi-
(anode and cathode) are in intimate contact with midazole membranes use a Grotthus mechanism
the membrane faces. The membrane determines of proton transport and do not require water
the fuel cell resistance and the fuel permeation (Wang et al.1995). These membranes operate at
rate, and it influences the reaction rate. It is well about 180–200  C. Whereas composite perfluor-
known that the use of non-noble metal catalysts is osulfonic acid membranes or sulfonated hydro-
possible in the presence of alkaline electrolytes. carbon including inorganic fillers such as silica
Protons conducting electrolytes have been pre- rely on the water-assisted mechanism, they can
ferred to alkaline electrolytes for several decades operate up to 145  C, under particular conditions
for practical reasons, e.g., to avoid carbonation. (3 bar abs pressure), due to the enhanced water
The standard electrolyte membrane is usually a retention of the filler (Aricò et al. 2003).
perfluorosulfonic acid membrane such as Nafion. Composite recast Nafion® membranes
Most of the electrolytes alternative to Nafion both containing inorganic fillers have been employed
proton conducting and alkaline type, e.g., hydro- in high temperature (150  C) direct alcohol
carbon type, are significantly cheaper, and in (Aricò et al. 1998) and H2-air fuel cells
some cases, they are also characterized by (Watanabe et al.1996). These composite mem-
smaller hydrogen and methanol crossover. How- branes were originally developed for reduced
ever, lifetime characteristics similar to those humidification operation in polymer electrolyte
shown by Nafion-type membranes in fuel cells fuel cells (Watanabe et al.1996) due to the
have not yet been demonstrated for the alterna- enhanced water retention inside the membrane
tive membranes. Concerning with the conductiv- by the effect of the inorganic filler (Aricò
ity, only recently, membrane alternative to et al. 1998). A further advantage of composite
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_326-2
2 Ion Exchange Membrane for Fuel Cells

membranes relies in the barrier effect given by Aricò AS, Baglio V, Di Blasi A, Creti P, Antonucci PL,
the inorganic filler for methanol crossover (Ren Antonucci V (2003) Influence of the acid–base char-
acteristics of inorganic fillers on the high temperature
et al. 1996). performance of composite membranes in direct meth-
anol fuel cells. Solid State Ionics 161:251–265
Ren X, Wilson MS, Gottesfeld S (1996) High performance
References direct methanol polymer electrolyte fuel cells. J
Electrochem Soc 143:L12
Wang J, Wasmus S, Savinell RF (1995) Evaluation of
Aricò AS, Cretı̀ P, Antonucci PL, Antonucci V (1998) ethanol, 1-propanol, and 2-propanol in a direct oxida-
Comparison of ethanol and methanol oxidation in a tion polymer-electrolyte fuel cell. J ElectrochemSoc
liquid-feed solid polymer electrolyte fuel cell at high 142:4218
temperature. Electrochem Solid-State Lett 1:66–68 Watanabe M, Uchida H, Seki Y, Emori M, Stonehart P
Aricò AS, Srinivasan S, Antonucci V (2001) DMFCs: (1996) Self-humidifying polymer electrolyte mem-
from fundamental aspects to technology development. branes for fuel cells. J Electrochem Soc 143:3847
Fuel Cells 1:133
I

Irreversible Flux Decline decline (given by the change in J/DP), and this
can be used for both constant pressure and con-
Tony Fane stant flux operation. However, it is important to
School of Chemical Engineering, The University note that fouling is flux driven. As a result it is
of New South Wales, UNSW, Sydney, NSW, more appropriate to compare membranes at the
Australia same initial flux for constant pressure tests. Fig-
Singapore Membrane Technology Centre, ure 1a illustrates two membranes, M1 and M2,
Nanyang Technological University, Singapore, where M1 has an initially higher permeability
Singapore and starts at a higher flux. Fluxes for M1 and
M2 both decline due to the increasing fouling
resistance (see ▶ Irreversible Fouling Resis-
Membranes are either operated at constant pres- tance), and both membranes asymptote to similar
sure (P) or constant flux (J); the former is more declined fluxes. This is due to the eventual dom-
typical of lab scale studies and the latter of com- inance of the fouling resistance (RF) over the
mercial operation. Fouling leads to flux decline membrane resistance (Rm) (see Eqs. 1 and 2 in
under constant pressure or a rise in the required ▶ Irreversible Fouling Resistance). If membranes
transmembrane pressure DP for constant flux. M1 and M2 were tested at the same constant flux,
These trends are illustrated in Fig. 1. It should it would be easier to identify if one was intrinsi-
be noted that fouling under constant pressure cally less prone to fouling.
becomes self-limiting; the lower the flux, the
slower the fouling. For constant flux operation,
the fouling can be self-accelerating, often leading
References
to a sudden rise in TMP (DP) as shown for case
(ii) in Fig. 1b. This “TMP jump” could be asso- Fane AG, Chong TH, Le-Clech P (2009) Fouling in mem-
ciated with a critical consolidation of the fouling brane processes, Chapter 6. In: Drioli E, Giorno
layer and rapid rise in fouling resistance. Irrevers- L (eds) Membrane operations, innovative separations
ible flux decline is the drop in flux due to irre- and transformations. Wiley-VCH, Weinheim. ISBN
978-3-527-32038-7
versible fouling. The effect of irreversible fouling
can also be expressed as irreversible permeability

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_327-1
2 Irreversible Flux Decline

a b

M1
FLUX

TMP
(i)
M2 (ii)

Time Time
Flux vs time for Constant Pressure operation Pressure vs time for Constant Flux operation

Irreversible Flux Decline, Fig. 1 Constant pressure and constant flux operation: fouling trends
I

Irreversible Fouling component may be removed by hydrodynamic


means, such as backwash or increased shear at
Tony Fane the membrane surface. This type of foulant is
School of Chemical Engineering, UNSW, The usually loosely deposited or bound on the mem-
University of New South Wales, Sydney, NSW, brane and subject to removal by raised liquid
Australia velocities. However, it is not removed by simply
Singapore Membrane Technology Centre, dropping flux to zero. The irreversible fouling is
Nanyang Technological University, Singapore material that is tightly held by the membrane. It
could be colloids plugging pores, macrosolutes
bound by adsorption, insoluble salts spreading as
Membrane fouling is the accumulation of mate- crystals, and biofilms comprising bacteria held in
rial on the surface of or within the membrane a matrix of extracellular polymeric substances
structure. The foulant may provide a cake or (EPS). Irreversible fouling can usually be miti-
surface deposit layer, and if the membrane is gated by feed pretreatment, suitable hydrody-
microporous, the foulant could cause pore restric- namics, and careful membrane selection. For
tion/closure or pore plugging. These fouling example, pretreatment could remove colloids or
mechanisms are depicted in Fig. 1. Membrane bacteria, or involve the addition of antiscalants.
fouling is prevalent in all the liquid-phase mem- Hydrodynamic control could match crossflow
brane processes. Fouling species can be organic velocity to the imposed flux to operate below
macromolecules (proteins, polysaccharides, the critical flux, where the critical flux is the
etc.), inorganics (scale precipitates), and colloi- flux below which fouling is negligible. Mem-
dal or biological (biofilms). Fouling is linked to, brane selection would consider pore size, surface
but different from, concentration polarization charge, hydrophobicity/hydrophilicity,
(CP). CP is a buildup of retained species etc. Irreversible fouling is usually partially
(solutes) adjacent to the membrane surface and removable by cleaning regimes, which could
can be depicted as a boundary layer concentration range from daily to monthly, with chemical or
profile based on a balance between convection physical agents, depending on the situation.
(flux driven) and back transport (diffusion). CP However, the gradual buildup of residual irre-
increases with flux but is totally reversible when versible fouling, over multiple cleaning cycles,
flux is ceased; fouling is not totally reversible. In may eventually reach a critical level, and mem-
many situations fouling has both reversible and brane replacement is required.
irreversible components. The reversible

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_328-1
2 Irreversible Fouling

1 Pore Closure 2 Pore Plugging 3 ‘Cake’ (surface)


deposition

Irreversible Fouling, Fig. 1 Membrane fouling mechanisms

For more information on membrane fouling, References


see “▶ Irreversible Flux Decline” and “▶ Irre-
versible Fouling Resistance.” Fane AG, Chong TH, Le-Clech P (2009) Fouling in mem-
brane processes, Chapter 6. In: Drioli E, Giorno
L (eds) Membrane operations, innovative separations
and transformations, Wiley-VCH Weinheim. ISBN:
978-3-527-32038-7
I

Irreversible Fouling Resistance RT – Rm gives RF. A water flush should remove


Rrr, leaving resistances Rm + Rir. Chemical
Tony Fane cleaning should remove Rir, but usually a residual
School of Chemical Engineering, The University DRir remains as explained in irreversible fouling.
of New South Wales, Sydney, NSW, Australia For constant flux, the DP data can be used to
Singapore Membrane Technology Centre, estimate the various resistances.
Nanyang Technological University, Singapore, For processes like reverse osmosis, the
Singapore osmotic pressure term in Eq. 1 is important. The
magnitude of DP is increased in practice by a
factor M, the polarization modulus; this is due to
Flux can be related to the driving force (DPDP) concentration polarization. Equation 1 becomes:
and the overall resistance, RT, by,
DP  MDP
J¼ (4)
DP  DP mðRT Þ
J¼ (1)
mðRT Þ
M is the ratio of solute concentration at the mem-
The osmotic pressure term (DP) can be ignored brane surface to the solute in the bulk, and in a
for non-osmotic operation (i.e., MF applications). well-operated RO desalination process, without
The resistance components are assumed to be in fouling, M = 1.1–1.2. The polarization
series, so, modulus, M, can be increased if there is a
“cake” layer on the RO membrane surface. The
RT ¼ Rm þ RF (2) layer provides an unstirred region where the sol-
ute (salt) concentration builds up. Figure 1
where Rm is the membrane resistance and RF is depicts concentration polarization for a clean
the fouling resistance, which may comprise a and cake fouled RO membrane. The increased
reversible (Rrr) and irreversible (Rir) component, polarization (Fig. 1b) is “cake-enhanced” con-
i.e., centration polarization (CECP), and the
increased osmotic pressure is the “cake-
RF ¼ Rrr þ Rir (3) enhanced” osmotic pressure (CEOP) (Hoek and
Elimelech 2003). Both fouling resistance and
For a given DP, the flux vs. time data gives the CEOP contribute to loss of flux (for fixed DP)
various resistances. The initial clean water flux or increased DP for fixed flux.
gives Rm, the final “fouled” flux gives RT, and
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_329-1
2 Irreversible Fouling Resistance

Irreversible Fouling a CB b CB
Resistance, Fig. 1 (a)
Concentration
polarization – clean
membrane. (b) Cake-
enhanced concentration
Shear
polarization – fouled Cake
membrane
CW1 CW2
Membrane

CP1 CP2

References Further Reading


Fane AG, Chong TH, Le-Clech P (2009) Fouling in mem-
Hoek EMV, Elimelech M (2003) Cake enhanced concen- brane processes, chapter 6. In: Drioli E, Giorno L (eds)
tration polarization: a new fouling mechanism for salt- Membrane operations, innovative separations and
rejecting membranes. Environ Sci Technol transformations. Wiley –VCH, Weinheim. ISBN
37:5581–5588 978-3-527-32038-7
H

Hybrid Regenerated Cellulose/ The LNPs used in this study were prepared by
Loaded Lipid Nanoparticle the ultrasound method (Feng and Huang 2001)
Membranes: Preparation using L-a-phosphatidylcholine and Tween ® 80 as
and Characterization surfactants and glyceryl tristearate as the main
lipid component, while sunscreen DHB
Juana Benavente1 and Juan Manuel López- (2,4-dihydroxybenzophenone) was the active
Romero2 organic component. The hybrid membrane was
1
Departamento de Fisica Aplicada I, Universidad obtained by embedding the DHBLNPs in a dense
de Malaga, Facultad de Ciencias, Malaga, Spain highly hydrophilic regenerated cellulose
2
Departamento de Quimica Organica, (RC) support by immersion in a water dispersion
Universidad de Malaga, Facultad de Ciencias, of DHBLNPs (membrane RC/DHBLNPs). The
Malaga, Spain incorporation of the loaded LNPs was character-
ized by AFM, brilliant field microscopy (Fig. 1a),
TEM (Fig. 1b), and Raman spectroscopy
New membrane systems related to medical appli- (Vázquez et al. 2011; Hierrezuelo et al. 2012).
cations (drug-release devices, mimetic mem- Reductions in material characteristic parameters
branes, or patches) are receiving great attention (conductivity and dielectric constant) for dry
(M€ uller et al. 2000). Among them, lipid RC/DHBLNP samples when compared with the
nanoparticles (LNPs) prepared using biocompat- original RC and changes associated to thermal
ible components and with tunable properties are effects were also obtained.
of significant interest (Gupta and Kompella 2006; The stability of the hybrid membrane as a
Huynh et al. 2009); although, their use is still result of both contact time with NaCl solutions
limited due to stability problems during contact and osmotic pressure gradients was established
with biological fluids, storage, or administration by comparing diffusional permeability (Ps) for
(Korting and Schäfer–Korting 2010). To over- original RC and RC/LNP membranes (Vázquez
come these limitations, polymeric nanosphere et al. 2011; Hierrezuelo et al. 2012). The presence
gels were proposed for topical delivery of lipo- of the DHBLNPs reduces in approximately 20 %
philic molecules (Martins et al. 2007). In this Ps values for the whole interval of feed concen-
context, the inclusion of functionalized lipid trations studied (0.001  Cf(M)  0.4), and a
nanoparticles (FLNPs) in support to biocompati- constancy in the NaCl flow for at least 20 h was
ble membranes (such as regenerated cellulose also observed. The cellulose structure also
membranes) offers an attractive route for con-
trolled release of pharmacologic agents.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_338-3
2 Hybrid Regenerated Cellulose/Loaded Lipid Nanoparticle Membranes

Hybrid Regenerated Cellulose/Loaded Lipid Nanoparticle Membranes: Preparation and Characterization,


Fig. 1 Hybrid membrane micrographs: (a) brilliant filed microscopy (b) TEM

reduces the DHB delivery from the loaded LNPs, Huynh NT, Passirani C, Saulnier P, Benoit JP (2009) Lipid
being the value for the hybrid membrane 5 % of nanocapsules: a new platform for nanomedicine. Int
J Pharm 379:201–219
that for the DHBLNPs (after 30 min). Korting HC, Schäfer–Korting M (2010) Carriers in the
topical treatment of skin disease. Handb Exp
Pharmacol 197:435–468
References Martins S, Sarmento B, Ferreira DC, Souto EB
(2007) Lipid–based colloidal carriers for peptide and
protein delivery–liposomes versus lipid nanoparticles.
Feng SS, Huang G (2001) Effects of emulsifiers on the Int J Nanomedicine 2:595–607
controlled release of paclitaxel (Taxol ®) from M€
uller RH, Mäder K, Gohla S (2000) Solid lipid
nanospheres of biodegradable polymers. J Control nanoparticles for controlled drug delivery – a review
Release 71:53–69 of the state of the art. Eur J Pharm Biopharm
Gupta RB, Kompella UB (2006) Nanoparticle technology 50:161–177
for drug delivery. Taylor and Francis/CRC Press, New Vázquez MI, Peláez L, Benavente J, López-Romero JM,
York Rico R, Hierrezuelo J, Guillén E, López-Ramı́rez MR
Hierrezuelo J, Benavente J, López–Romero JM, Martı́nez (2011) Functionalized lipid nanoparticles-cellophane
de Yuso MV, Rodrı́guez–Castellón E (2012) Prepara- hybrid films for molecular delivery. J Pharm Sci
tion, chemical and electrical characterizations of lipid 100:4815–4822
nanoparticles loaded with dihydroxybenzophenone.
Med Chem 8:541–548
L

Liquid Membrane Separation area deserving special attention. Liquid mem-


brane systems are being studied extensively by
Vladimir S. Kislik researchers in such fields as analytical, inorganic,
Campus Givat Ram, Casali Institute of Applied and organic chemistry; chemical engineering, bio-
Chemistry, The Hebrew University of Jerusalem, technology, and biomedical engineering; and
Jerusalem, Israel wastewater treatment. Research and development
activities within these disciplines involve diverse
applications of liquid membrane technology, such
Liquid membrane separation combines the sol- as gas separations, recovery of valued or toxic
vent extraction and stripping processes metals, removal of organic compounds, develop-
(re-extraction) in a single step. ment of sensing devices, recovery of fermentation
This entry has the objective of introducing the products, and some other biological systems.
reader to the basic definitions of the liquid mem- The general properties of liquid membrane
brane field, with classification. systems have been a subject of extensive theoret-
The term liquid membrane transport includes ical and experimental studies. Some general char-
processes incorporating liquid-liquid extraction acteristics of LM processes are as follows:
(LLX) and membrane separation in one continu-
ously operating device. It utilizes an extracting 1. Liquid membrane separation is a rate process,
reagent solution, immiscible with water, stagnant and the separation occurs due to a chemical
or flowing between two aqueous solutions potential gradient, not by equilibrium between
(or gases), the source or feed, and receiving or phases.
strip phases. In most cases, the source and receiv- 2. LM is defined based on its function, not the
ing phases are aqueous, and the membrane is material used in fabrication.
organic, but the reverse configuration can also
be used. A polymeric or inorganic microporous Permeation is a general term for the
support (membrane) may be used as bearer (as in concentration-driven membrane-based mass
SLM) or barrier (as in BLM technologies) or not transport process. Differences in the permeability
used, as in ELM and layered BLM (see respective produce a separation between solutes at constant
entries: ▶ SLM, ▶ ELM, ▶ BLM). driving force. Because the diffusion coefficients
The great potential for energy saving, low in liquids are typically orders of magnitude
capital and operating cost, and the possibility to higher than in polymers, a larger flux can be
use expensive extractants, due to the small obtained with liquid membranes. Application of
amounts of the membrane phase, make LMs an
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_340-1
2 Liquid Membrane Separation

Liquid Membrane
Separation, Fig. 1 Three BLM
configurations of liquid
membrane systems: bulk
(BLM), supported R
F E
(immobilized) (SLM or
ILM), and emulsion
(ELM). F is the source or Porous
Porous
feed phase, E is the liquid Support
Support
membrane, and R is the
receiving phase

SLM
E
F

R
Porous
Support

ELM
E R

F F

a pressure difference, an electric field, or temper- first two types are the modifications of the SLM,
ature considerably intensifies the process. and the third is the modification of BLM.
There are several different directions in LM According to the transport mechanisms, the LM
separation classifications: according to module techniques may be divided into simple transport,
design configurations (see ▶ SLM, ▶ ELM, facilitated or carrier-mediated transport, coupled
▶ BLM entries), according to transport mecha- counter- or cotransport, and active transport.
nisms (see ▶ LM Transport Mechanisms), According to applications, the LM techniques
according to applications, according to carrier may be divided into (1) metal separation-
type, and according to membrane support type. concentration, (2) biotechnological product
Below, these types of classifications are recovery-separation, (3) pharmaceutical product
described and discussed briefly. recovery-separation, (4) organic compound sep-
According to configuration definition, three aration and organic pollutant recovery from
groups of liquid membranes are usually consid- wastewaters, (5) gas separations, (6) fermentation
ered (see Fig. 1): bulk (BLM), supported or or enzymatic conversion-recovery-separation
immobilized (SLM or ILM), and emulsion (bioreactors), (7) analytical applications, and (8)
(ELM) liquid membrane transport. Some authors wastewater treatment including biodegradation-
add to these definitions polymeric inclusion separation techniques.
membranes, gel membranes, and dual-module Classification according to carrier type is as
hollow-fiber membranes, but, to my opinion, the follows: (1) water-immiscible, organic carriers,
Liquid Membrane Separation 3

(2) water-soluble polymers, (3) electrostatic, Module design configurations are used as a
ion-exchange carriers, and (4) neutral, but polar- rule as basic classification.
izable carriers. Practically, there are a lot of opportunities for
Classification according to membrane support liquid membrane separation processes in many
type is as follows: (1) neutral hydrophobic, areas of industry. The most interesting develop-
hydrophilic membranes, (2) charged ments for industrial membrane technologies are
(ion-exchange) membranes, (3) flat sheet, spiral related to the possibility of integrating various
module membranes, (4) hollow-fiber membranes, membrane operations in the same industrial
and (5) capillary hollow-fiber membranes. cycle, with overall important benefits in terms
of product quality and plant compactness.
M

Macrosolute Distinction of species considered as


macrosolute depends on membrane process
Radoslav Paulen which is used to treat the solution (Cheryan
Department of Biochemical and Chemical 1998). In case of:
Engineering, Technische Universität Dortmund,
Dortmund, Germany • Microfiltration – macrosolute is represented by
suspended particles and bacteria bodies.
• Ultrafiltration – macrosolute presents macro-
Macrosolute represents an operational term from molecules (typically proteins) and species with
the field of membrane filtration which denotes larger particle sizes
solute(s) of particle size(s) larger than ones that • Nanofiltration – dissociated acids and divalent
pass through a membrane (microsolute) of a spec- salts, sugars, and species with larger particle
ified pore size or permeability limit. Membrane sizes can be concentrated in solution.
filtration may be used to treat such solution • Reverse osmosis – only water passes through
(system with macrosolute, microsolute, and sol- the membrane, and thus the term macrosolute
vent) to concentrate valuable macrosolute in this stands for any other species present in the
solution and to get rid of (or dilute) lower molec- solution.
ular weight impurities (Fig. 1).

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_346-5
2 Macrosolute

Macrosolute, Fig. 1 1,50E-04


Comparison of cross-flow

CONCENTRATION OF THE SOLUTE IN


and dead-end filtration in
terms of permeate

THE PERMEATE [mM/ml]


concentration

dead-end
cross-flow with optimum
surface renewal

0,00E+00
0 100 200 300
TIME [s]

References

Cheryan M (1998) Ultrafiltration and microfiltration hand-


book. CRC Press, Boca Raton
M

Manganese Removal by Liquid and alkaline earth metals are powerful oxidizers,
Membranes so that they are used as a bactericide and algaecide
in water treatment and as an oxidant in organic
Argurio Pietro chemical synthesis. Since manganese is used in
Depatment of Environmental and Chemical these and other different industrial processes, its
Engineering, University of Calabria, Arcavacata separation and/or recovery from the various liquid
di Rende (CS), Italy effluents or wastewater is of practical value.
A variety of separation processes for metal ions
have been developed for industrial needs, includ-
Manganese is the chemical element having the ing precipitation, inorganic and polymeric adsorp-
symbol Mn and atomic number 25. It is an essen- tion, evaporation, and reverse osmosis. Such
tial trace nutrient in all forms of life: it serves as a techniques produce water within international
necessary constituent of metalloproteins includ- health standards but entail some drawbacks.
ing enzymes since it optimize enzyme and mem- Solvent extraction procedures have proven to
brane transport function. Although the toxicity of be very useful in the separation and/or recovery of
manganese compounds is lower than those of metal ions from aqueous media, but they involve
other widespread metals, such as nickel and cop- high capital and operating costs due to large
per, both its excess and deficiency in the body can inventory of solvent, especially in the case of
cause serious impairment of vital physiological dilute solutions. Thus liquid membrane has been
and biochemical processes. Excessive manganese proven to be a very powerful technology.
intake is most frequently associated with the A liquid membrane (LM) is a layer of an
so-called manganism, a rare central nervous sys- organic phase (the so-called LM phase) that sep-
tem disorder, characterized by symptoms similar arates two aqueous solutions. An extractant
to Parkinson’s disease (weakness, monotone and (carrier), promoting the so-called facilitated trans-
slowed speech, tremor, disorientation, memory port from the donor phase (feed) to the acceptor
impairment, anxiety, and hallucinations). phase (strip), may be dissolved in the organic
Manganese compounds, in which it has vari- phase (Molinari et al. 2009a, b). LM-based pro-
ous oxidation states, are widely used in the indus- cesses offer a technology with a lot of advantages
try. Manganese dioxide is used in dry cell batteries over conventional separation techniques. The
as a depolarizer and in glassmaking as a drying main advantages are (i) combination of extraction
agent. Depending on their oxidation state, manga- and stripping processes in a single stage, resulting
nese ions have various colors and are used indus- in a low solvent consumption; (ii) uphill transport
trially as pigments. The permanganates of alkali against concentration gradient; and (iii) small
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_347-7
2 Manganese Removal by Liquid Membranes

amounts of extractant needed, resulting in the Considering the very low concentration of trace
possibility to use very selective carriers, which elements (manganese in our case) in these fluids, a
sometimes are not very cheap. pre-concentration step before analysis is required.
A widely used important acidic extractant in According to results from a recent study (Soko
hydrometallurgy in metal separation and/or recov- et al. 2003), the D2EHPA-based supported liquid
ery is di(2-ethylhexyl)phosphoric acid membrane technique can be used to extract and
(D2EHPA). It is extensively used also in the pre-concentrate Mn(II) from water, milk, and
extraction and recovery of manganese from neu- blood serum.
tral and weakly acidic solutions using supported
liquid membrane and emulsion liquid membrane
(Mohapatra and Kanungo 1992). Some studies
References
(Yongtao et al. 1992) considered the simultaneous
extraction and concentration of cadmium and Mohapatra R, Kanungo SB (1992) Kinetics of Mn
manganese from aqueous solutions obtaining (II) transport from aqueous sulphate solution through
recoveries of cadmium and manganese in the a supported liquid membrane containing di
range of 92–100 %. Recently a novel method for (2-ethylhexyl) phosphoric acid in kerosene. Sep Sci
Technol 27:1759–1773
Mn(II) extraction from sulfuric acid solutions has Molinari R, Argurio P, Poerio T (2009a) Studies of various
been proposed (Sadyrbaeva 2011) which involves solid membrane supports to prepare stable sandwich
electrodialysis and a bulk liquid membrane liquid membranes and testing copper(II) removal from
containing D2EHPA as the carrier. To accelerate aqueous media. Sep Purif Technol 70:166–172
Molinari R, Argurio P, Poerio T (2009b) Flux enhancement
the ion transfer through the liquid ion-exchange of stagnant sandwich compared to supported liquid
membrane, an electric field was applied. Operat- membrane systems in the removal of Gemfibrozil
ing in this way, the electrodialytic process from waters. J Membr Sci 340:26–34
(unselective) was coupled with the liquid Sadyrbaeva TZ (2011) Hybrid liquid
membrane – electrodialysis process for extraction of
membrane-based process, which provides greater manganese(II). Desalination 274:220–225
selectivity and permeability with respect to the Soko L, Chimuka L, Cukrowska E, Pole S (2003) Extrac-
traditional solid ion-exchange membrane. Com- tion and preconcentration of manganese(II) from bio-
plete removal of Mn(II) from a feed solution logical fluids (water, milk and blood serum) using
supported liquid membrane and membrane probe
containing 0.01 mol/L of MnSO4 and a maximum methods. Anal Chim Acta 485:25–35
extraction degree of 88 % was obtained under Yongtao L, Aixia W, Van Loon JC, Barefoot RR
optimized conditions. (1992) Extraction and enrichment of cadmium and
manganese from aqueous solution using a liquid mem-
brane. Talanta 39:1337–1341

Liquid Membrane as Pre-concentration


Technique

Manganese could be accumulated in tissues and


body fluids, like blood serum and urine.
M

Mass Intensity recovered (Eq. 1) as valuable product with


respect to the total mass fed. It can also be calcu-
Adele Brunetti lated as the ratio between the amount of product
National Research Council, Institute for and its fraction recovered with respect to the
Membrane Technology (ITM-CNR), The steam and cooling water necessary to carry out
University of Calabria, Rende, CS, Italy the process (Eq. 2). In the ideal situation, the mass
intensity would approach 1 which means that all
the inlet mass has been converted or recovered as
Membrane operations are well known for their valuable product.
modularity, compactness, and flexibility; there-
fore, they can be considered as new operations Mass Intensity_1 ¼
developed in the logic of process intensification. Total inlet mass (1)
Recently, new metrics for comparing membrane Mass of desired product recovered
performance with those of conventional units
have been introduced (Curzon et al. 2001; Mass Intensity_2 ¼
Brunetti et al. 2011, 2014). These new metrics Steam and cooling water required (2)
take into account the size, the weight, the flexi- Mass of desired product recovered
bility, the yield, and the modularity of the plants.
They are useful for having an immediate indica- References
tion of the eventual gain that a membrane opera-
Brunetti A, Barbieri G, Drioli E (2011) New metrics in
tion can offer with respect to a traditional one. In membrane gas separation, chapter 20. In: Drioli E,
this sense, they are useful also for selecting the BarbCieri G (eds) Membrane engineering for the treat-
proper separation technology for a specific ment of gases, vol 2. The Royal Society of Chemistry,
Cambridge, UK, pp 279–301. ISBN 978-1-84973-239-0
process.
Brunetti A, Drioli E, Barbieri G (2014) Energy and mass
Among them, mass intensity is a measure of intensities in hydrogen upgrading by a membrane reac-
the exploitation of the raw material with respect tor. Fuel Process Technol 118:278–286
to final production or recovery of the desired Curzons AD, Constable DJC, Mortimera DN, Cunning-
ham VL (2001) So you think your process is green,
product, and it can be intended as a measure of
how do you know?—Using principles of sustainability
the efficiency of the process. to determine what is green–a corporate perspective.
In order to compare different systems, it can Green Chem 3:1–6
have different definitions: it can be calculated
taking into account the product and its fraction

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_348-1
M

Matrimid ® Membranes (Shishatskiy et al. 2006) Matrimid membrane can


be in flat sheet (Shishatskiy et al. 2006; Aziz and
Ahmad Fauzi Ismail1 and Juhana Jaafar2 Ismail 2010) or hollow fiber (Dong et al. 2011;
1
Faculty of Petroleum and Renewable Energy Ding et al. 2008; Jiang et al. 2004) form.
Engineering, Universiti Teknologi Malaysia, Matrimid especially the Matrimid 5218, an
Advanced Membrane Technology Research extremely popular polyimide, has been exten-
Centre (AMTEC), Johor Bahru, Johor, Malaysia sively studied for gas separation, pervaporation
2
Faculty of Chemical and Energy Engineering, processes, and carbon membrane due to the com-
Universiti Teknologi Malaysia, Advanced bination of relatively high gas permeability coef-
Membrane Technology Research Centre ficients and separation factors as well as excellent
(AMTEC), Johor Bahru, Johor, Malaysia mechanical properties, high solubility in
non-hazard organic solvents, and high glass tran-
sition temperature in comparison to polycarbon-
Matrimid membrane can be developed from ate, polysulfone, and other materials (Wind 2002;
different types of commercially available Nistor et al. 2008). The typical permeation prop-
polyimide resins such as Matrimid 5218 erties of Matrimid 5218 are tabulated in Table 1.
(3,30 ,4,40 -benzophenonetetracarboxylic The overall performance (in terms of perme-
dianhydride and diaminophenylindane), Kapton, ability and selectivity) of Matrimid membrane in
Matrimid 5292A gas separation processes can be diverse as
(4,4-bismaleimidodiphenylmethane), Matrimid reported in the open literatures which was due
5292B, Matrimid P84, and Matrimid 9725 to the several factors such as:
(micropulverized version Matrimid 5218)
(www.ciba.com; www.huntsman.com). The (i) Operating conditions of gas permeation test
employment of commercially available (ii) Effective (skin layer) membrane thickness
polyimide resin was found to be more practical (the thinner the selective skin layer is, the
from the economic point of view due to the high better the gas flux will be)
cost of synthesized polyimides on the laboratory (iii) Membrane morphology as a consequence of
scale (Xiao et al. 2005). the different conditions of phase inversions
The Matrimid membranes are commonly pre- of membrane preparation technique
pared via solvent evaporation (Sridhar (iv) Properties of the gas tested
et al. 2007; Mosleh et al. 2012) and phase inver-
sion (Basu et al. 2010) techniques. The asymmet- The weakness of Matrimid membrane is
ric (Nistor et al. 2008; Basu et al. 2010) or dense always pronounced by the membrane transport
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_349-6
2 Matrimid ® Membranes

Matrimid ® Membranes, Table 1 Typical permeation properties of Matrimid 5218 (David et al. 2011)
Permeability of pure gases (Barrera) Ideal selectivity
Po2 PN2 O2/N2
1.32–1.34b 0.185b 7.2b
1 Barrer = 1010 cm3 (STP) cm cm2 S1 cmHg1 = 7.5  1018 m3 (STP) m m2 S1 Pa1,
a

Pure gas Permeation measurement for O2 and N2 at 3447.3785 kPa, 25  C


b

O O
O
C C CH3
C
N N

C C n
H3C CH3
O O

Matrimid ® Membranes, Fig. 1 Chemical structure of Matrimid

properties that are strongly affected by the gas modifications were conducted on the Matrimid
separation operating conditions such as pressure membrane including the incorporation of
and temperature that are likely relied to the mesoporous silica molecular sieve (Kenneth
changes in density, and consequently in the free et al. 2002), bromination (Guiver et al. 2002;
volume, of the polymer itself (Rowe et al. 2009; Xiao et al. 2005), blending with other polymers
David et al. 2011). Hence, the presence of minor (Chung et al. 2003), thermal treatment
components in the feed flow, such as impurities (Krol et al. 2001), and chemical cross-linking
or water vapor, can strongly affect the gas trans- (Tin et al. 2003).
port mechanism, thus altering the separation per- Due to the excellent properties shown by
formances (Chen et al. 2011). Moreover, its Matrimid membrane, which is desirable for gas
glassy nature may lead to plasticization phenom- separation process, therefore it is worth to accel-
ena at high fugacity of gases and vapors and to erate relevant modifications on this promising
aging phenomena that decrease the performances membrane for better separation performance.
upon time (Tin et al. 2003). These shortcomings
limit the Matrimid membrane application partic-
ularly in gas separation processes. Due to this
References
awareness, numbers of modification have been
reported by researchers to improve the Matrimid Aziz F, Ismail AF (2010) Preparation and characterization
membrane properties in order to fulfill the gas of cross-linked Matrimid ® membranes using para-
separation performance requirement particularly phenylenediamine for O2/N2 separation. Sep Purif
to surpass the Robeson boundary line (Basu Technol 73:421–428
Basu S, Cano-Odena A, Vankelecom IFJ (2010) Asym-
et al. 2010). The idea to modify the Matrimid metric Matrimid ®/[Cu3(BTC)2] mixed-matrix mem-
membrane was initiated by the good processabil- branes for gas separations. J Membr Sci 362:478–487
ity of the polymer itself owing to its carbonyl Chen QG, Scholes CA, Qiao GG, Kentish SE
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Matrimid/C60 Mixed Matrix Membranes. J Membr isopropanol through pervaporation process. Chem Eng
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CO/N2/CO2 post combustion mixtures using a tive layer for gas separation. Environ Eng Manag
Matrimid membrane. J Membr Sci 378:359–368 J7:653–659
Ding X, Cao Y, Zhao H, Wang L, Yuan (2008) Fabrication Rowe BR, Freeman BD, Paul DR (2009) Physical aging of
of high performance Matrimid/polysulfone dual-layer ultrathin glassy polymer films tracked by gas perme-
hollow fiber membranes for O2/N2 separation. ability. Polymer 50:5565–5575
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Dong G, Li H, Chen V (2011) Plasticization mechanisms KV (2006) Comparison of asymmetric and thin-film
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Zeolite filled polyimide membranes for dehydration of gas transport properties of derived carbon membranes.
Macromolecules 38:10042–10049
M

Membrane Artificial Organs extracorporeal removal of waste products such


as creatinine and urea and free water from the
Loredana De Bartolo blood when the kidneys are in a state of renal
ITM-CNR, National Research Council of Italy, failure. It involves diffusion of small solutes
Rende, CS, Italy across the semipermeable membrane retaining
protein and molecules with high molecular
weight. Membranes used in the hemodialyzer
Synonyms device have been engineered in order to have
the similar structure of the renal glomerular
Artificial functional organ membrane to ensure a similar performance.
Membrane hollow fiber and glomerular capillary
Membrane artificial organs are membrane
employ a cylindrical cross section in order to
devices that replace the function of natural organs
minimize perimembrane boundary layers and to
like artificial kidneys/dialyzers and artificial
maximize transport efficiency, have same ratio of
lungs/blood oxygenators for the purpose of
wall thickness/cross-sectional diameter, and are
restoring the specific organic functions.
composed of linear hydrophilic polymers that
Polymeric semipermeable membranes and
rely on van der Waals forces and islands of crys-
membrane processes play a pivotal role in
tallinity to retain their integrity. Difference is
replacement therapy for acute and chronic organ
scale: the glomerule has a diameter of 4–8 mm,
failure and in the management of immunological
and synthetic hollow fiber membranes have
disease (De Bartolo and Drioli 1998).
diameters in the range of 200 mm. For example,
In these devices semipermeable membranes
the structure of polyethersulfone membrane that
act as selective barriers for the removal of endog-
is widely used in hemodialyzer is similar to glo-
enous and exogenous toxins from patient’s blood
merular membrane. Both have asymmetric struc-
(hemodialysis, hemofiltration, etc.) or for gas
ture with a selective skin layer supported by a
exchange with blood (blood oxygenation)
sponge layer (Fig. 1). This structure confers to the
(Kawakami 2008). Hemodialysis is an extracor-
membrane an optimal selectivity and high
poreal treatment of patients affected by kidney
mechanical resistance.
failure. The treatment is intermittent, generally
The first hollow fiber hemodialyzers made of
three times weekly for periods between 3 and 5 h
unmodified cellulose were used clinically in the
depending upon the patient clinical requirements.
1960s. Since the first cellulose membranes, sig-
In hemodialyzer, selective membranes play the
nificant efforts have been focused on the devel-
same function of kidneys allowing the
opment of more biocompatible and selective
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_351-4
2 Membrane Artificial Organs

Membrane Artificial Organs, Fig. 1 Comparison of hemodialysis polyethersulfone membrane (a) with glomerular
membrane (b)

membranes with respect to the clearance of “mid- membrane. (b) Spiral oxygenators utilized silicon
dle” molecules like b2-microglobulin that is membranes that are rolled around a central axis.
known to be associated with many dialysis- (c) Hollow fiber oxygenators are manufactured
related disorders. A variety of synthetic polymers with microporous polypropylene membranes,
and modified cellulosic materials including constituted by hollow fibers or capillary. This is
polysulfone (PSF), polyethersulfone (PES), poly- the most common type of oxygenator used
amide (PA), polyacrylonitrile (PAN), cellulose currently.
triacetate (CTA), and hemophan (HP) have been The most common membranes for blood oxy-
used for preparing hemodialysis membranes genator have been engineered in order to have
(Humes et al. 2006; Su et al. 2008). morphology close to the pulmonary alveoli. For
Extracorporeal blood oxygenators are used to example oxygenator polypropylene membranes
oxygenate the blood during open-heart surgery. have massive reticulated surfaces deployed as
Today, the vast majority of these blood oxygen- fine, porous, open-cell foams, which remind the
ators use hydrophobic microporous hollow fiber saccular form of the alveoli and the very thin
membranes to separate the blood and gas phases. alveoli septa (Fig. 2). In the natural lung, blood
Oxygen diffuses from the gas phase through the flows through fine capillaries in the alveoli and
gas-filled membrane pores into the blood. Oxy- exchanges O2 and CO2 across a barrier made up
gen in the blood plasma binds to hemoglobin of capillary endothelial cells; in oxygenators
present in the red blood cells. Consequently the blood flows on the outside of a large bore fiber,
rate of oxygen transfer is enhanced compared to with diameter of 300 mm, and exchanges respira-
the oxygenation of water where the oxygen does tory gases across a meniscus that forms across the
not react in the liquid phase (Lewandowski membrane pore at the interface of blood and gas.
2000). The diffusion of these gases inside the oxy-
Membrane oxygenators in current use utilize genator depends on the type of material of the
microporous, silicon, or polypropylene mem- membrane and on its thickness and porosity, but
branes. Currently, there are three principal types it is also influenced by the thickness of the layer
of oxygenator: (a) Plaque oxygenators are built of blood in contact with the membrane and by the
with microporous membranes of expanded poly- characteristics of the blood flow
propylene, folded in a Z shape. In these appara- (Wickramasinghe et al. 2005).
tuses, blood and gas flow in opposite sides of the
Membrane Artificial Organs 3

Membrane Artificial Organs, Fig. 2 Comparison of oxygenator polypropylene membrane (a) with pulmonary alveoli (b)

References Lewandowski K (2000) Extracorporeal membrane oxy-


genation for severe acute respiratory failure. Crit
De Bartolo L, Drioli E (1998) Membranes in artificial Care 4:156–168
organs. In: Haris PI, Chapman D (eds) Biomedical Su BH, Fu P, Li Q, Tao Y, Li Z, Zao HS, Zhao CS (2008)
and health research, vol 16, New Biomedical Evaluation of polyethersulfone highflux hemodialysis
Materials – Basic and Applied Studies. IOS Press, membrane in vitro and in vivo. J Mater Sci Med
Amsterdam, pp 167–181 19(2):745–751
Humes HD, Fissell WH, Tiranathanagul K (2006) The Wickramasinghe SR, Han B, Garcia JD, Specht R (2005)
future of hemodialysis membranes. Kidney Int Microporous membrane blood oxygenators. AIChE J
69:1115–1119 51:656–670
Kawakami H (2008) Polymeric membrane materials for
artificial organs. J Artif Organs 11:177–181
M

Membrane Bioartificial Organs functioning kidneys, and bioartificial lung for


the treatment of patients with end-stage lung dis-
Loredana De Bartolo ease. Membrane capsules containing dopamine-
National Research Council of Italy, Institute on secreting cells are also being explored for the
Membrane Technology, ITM-CNR, Rende (CS), treatment of Parkinson’s disease, a progressive
Italy brain disorder characterized by a deficiency of
the neurotransmitter dopamine.
Immunoprotective membrane cell transplants
Membrane bioartificial organ is a membrane are being investigated to treat other nervous sys-
device containing living cells, which is implanted tem disorders. Other membrane bioreactors are
or integrated into a human to replace for short or used for the adoptive cell therapy for the treat-
long term a natural organ. This device is realized ment of malignant diseases or viral infections in
as alternative to organ transplantation or as the expansion of T lymphocytes (Jagur-
bridge for supporting patients until the organ Grodzinski 2006).
transplantation. Every year, many patients die Membrane bioartificial organs involve the
while waiting for an organ transplant. Organs design, modification, growth, and maintenance
such as the liver, kidney, and lungs are often in of living tissues embedded in natural or synthetic
very high demand by patients with severe ill- scaffolds to enable them to perform complex
nesses. Historically, the number of available biochemical functions, including adaptive con-
organ donors has been insufficient to meet the trol and the replacement of normal living tissues.
needs of every patient. For a traditional organ In membrane bioartificial organs, cells are com-
transplant to succeed, the donor and patient partmentalized by means of semipermeable
must be a close biological match. Even when a membranes that permit the transport of nutrients
replacement organ is available, the immune sys- and metabolites to cells and the transport of
tem of the recipient may reject the transplant. catabolites and specific metabolic products to
Membrane bioartificial organs have been the blood (Drioli and De Bartolo 2006). The
designed to solve this problem. Some examples membrane must avoid the contact between cells
are represented by membrane bioartificial liver and patient’s blood to prevent immunological
for the treatment of acute and chronic liver dis- response and consequent rejection. Membranes
ease, bioartificial pancreas as alternative act also as means for cell oxygenation and in the
approach to exogenous insulin administration in case of anchorage-dependent cells as substrata
the case of insulin-dependent diabetes mellitus, for cell attachment and culture. In these systems,
bioartificial kidney for people with poorly cells come into contact with the membrane
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_355-3
2 Membrane Bioartificial Organs

surface. Therefore, the response of the cell behav- of a physiological environment requires the use
ior depends on the surface properties of the used of membranes with specific physicochemical,
membrane (Morelli et al. 2010). For this reason, morphological, and transport properties on the
membranes should be chosen not only on the basis of the targeted tissue or organ (De Bartolo
basis of their separation properties but also on et al. 2012).
the basis of physicochemical and morphological
surface properties. Membrane bioartificial organs
are engineered to be used as extracorporeal
References
devices or implantable systems. These devices
can be distinguished on the basis of membrane De Bartolo L, Leindlein A, Hofmann D, Bader A, de
material configuration, molecular weight cutoff Grey A, Curcio E, Drioli E (2012) Bio-hybrid organs
or pore size, and cell culture technique. Cells can and tissues for patient therapy: a future vision for 2030.
be compartmentalized in the lumen or shell of Chem Eng Process: Proc Intensif 51:79–87
Drioli E, De Bartolo L (2006) Membrane bioreactor for
hollow fiber membranes (HFMs) or between flat- cell tissues and organoids. Artif Organs
sheet membranes, in a network of HF mem- 30(10):793–802
branes, spirally wound module, encapsulated or Jagur-Grodzinski J (2006) Polymer for tissue engineering,
attached to microcarriers. medical devices and regenerative medicine. Concise
general review of recent studies Polym. Adv Technol
The most common membranes used in the 17:395–418
membrane bioartificial organs are hydrophilic Morelli S, Salerno S, Piscioneri A, Campana C, Drioli E,
membranes with molecular weight cutoff ranging De Bartolo L (2010) Membrane bioreactors for regen-
from 20,000 to 120,000 daltons, which are chosen erative medicine: an example of the bioartificial liver.
Asia Pac J Chem Eng 5(1):146–159
on the basis of the molecules that have to provide
to the cells and removed from them. The creation
M

Membrane Biocompatibility dependent on the physicochemical (e.g., surface


charge, functional groups) and morphological
Loredana De Bartolo (e.g., porosity, roughness) surface properties of
Institute on Membrane Technology, ITM-CNR, the membranes (De Bartolo et al. 2004). On the
National Research Council of Italy, Rende(CS), other hand, the artificial surface may activate the
Italy complement cascade through the membrane-
bound complement factors such as C3b and
iC3b. After the protein adhesion, platelet changes
Synonyms their morphology, release factors, and aggregate.
The adsorbed proteins activate also the coagula-
Biocompatibility of membranes tion cascade with the fibrin and thrombus forma-
tion, which occur within several minutes. The
Membrane biocompatibility is the ability of coagulation pathway consists of a series of reac-
membrane to perform its intended function with- tions, each requiring the formation of a surface-
out eliciting any host undesirable local or sys- bound enzyme complex. In these reactions, inac-
temic effects. Membrane biocompatibility is a tive precursor proteins are transformed into
general term that must be subcategorized on the active protease.
basis of the membrane applications in order to be Several studies indicated that platelet activa-
able to make more narrow definitions. In the case tion increases in the positively charged mem-
of membranes used in the hemodialyzers, brane and decreases in the membrane having a
hemofilters, hemodiafilters, and blood oxygena- microdomain structure in which hydrophilic and
tor, the more appropriate term is blood compati- hydrophobic groups coexist randomly as mole-
bility or hemocompatibility because of the main cules. Also, the complement activation, which in
interactions between membrane and blood. When the case of biomaterials proceeds via alternative
blood comes into contact with an artificial sur- pathway, is mainly noted with cellulose mem-
face, protein adsorption occurs in the first sec- branes; free hydroxyl groups on the membrane
onds. Proteins like albumin, immunoglobulin G, surface are bonded with C3b and further with
fibrinogen, fibronectin, factor XII, and high factor B that promotes the activation. Improve-
molecular weight kininogen are adsorbed ments of biocompatibility of cellulose membrane
forming a layer that supports the platelet adher- can be obtained by surface modification devoted
ence. The adsorption of thrombin may activate to graft, for example, alkyl group to the hydroxyl
the clotting cascade (Ulhenbusch et al. 2004). group.
The protein adsorption process is strongly
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_356-3
2 Membrane Biocompatibility

When membranes are used in bioartificial sys- cytocompatibility of the membrane can be
tems (bioartificial organs and tissues), it is impor- increased by modulating its surface free energy
tant to consider the cytocompatibility of and roughness (De Bartolo et al. 2002). It has
membrane on which depends the response of the been shown a significant enhancement of the
biological components. In bioartificial systems, hepatocyte adhesion and metabolic functions on
cells come into contact with the membrane sur- membrane with high value of surface free energy
face. Therefore, their morphological and func- base parameters.
tional response depends on the surface and
transport membrane properties. Physicochemical
properties, including surface composition,
References
charge, energy, and morphology, may affect cell
adhesion and behavior. In vivo cells are De Bartolo L, Morelli S, Bader A, Drioli E (2002) Eval-
surrounded by the extracellular matrix (ECM) uation of cell behaviour related to physico-chemical
that provides physical architecture and mechani- properties of polymeric membranes to be used in
cal strength to the tissue. The native ECM bioartificial organs. Biomaterials 23(12):2485–2497
De Bartolo L, Gugliuzza A, Morelli S, Cirillo B,
exhibits from macro- to nanoscale patterns of Gordano A, Drioli E (2004) Novel PEEK-WC mem-
chemistry and topography. For this reason, the branes with low plasma protein affinity related to sur-
cells can respond to various chemically and/or face free energy parameters. J Mater Sci Mater Med
topographically patterned features. When cells 15:877–883
De Bartolo L, Morelli S, Lopez L, Giorno L, Campana C,
are cultured in vitro, they receive very different Salerno S, Rende M, Favia P, Detomaso L, Gristina R,
physical, chemical, and mechanical stimuli from d’Agostino R, Drioli E (2005) Biotransformation and
the unfamiliar surrounding environment. Micro- liver specific functions of human hepatocytes in cul-
and nanoscale mechanical properties of the mem- ture on RGD-immobilised plasma-processed mem-
branes. Biomaterials 26(21):4432–4441
branes are critical because the cells not only De Bartolo L, Morelli S, Rende M, Salerno S, Giorno L,
adhere to the surface but also pull on the surface Lopez LC, Favia P, d’Agostino R, Drioli E (2006)
substrate and on adjacent cells. The surface Galactose derivative immobilized glow discharge
chemistry of the membrane affects the adhesion processed PES membranes maintain the metabolic
activity of human and pig liver cells. J Nanosci
of cells through the ECM protein adsorption and Nanotechnol 6:2344–2353
stereospecific chemical interactions. Several Salerno S, Piscioneri A, Laera S, Morelli S, Favia P,
approaches have been undertaken to improve Bader A, Drioli E, De Bartolo L (2009) Improved
the cytocompatibility of membranes by increas- functions of human hepatocytes on NH3
Plasma–grafted PEEK-WC-PU membranes. Biomate-
ing the wettability or by surface modification rials 30:4348–4356
through grafting of functional groups or immobi- Ulhenbusch I, Bonnie-Schorn E, Grassmann A, Vienken
lization of peptides, and proteins, which interact J (2004) Understanding membranes and dialysers.
with the cell receptors (De Bartolo et al. 2005, Pabst Science Publishers, Lengerich
2006, Salerno et al. 2009). It is known that the
S

Solubility binary interactions and can be obtained by solv-


ing the phase equilibrium problem, with an
Maria Grazia De Angelis appropriate model that allows to represent the
Dipartimento di Ingegneria Civile, Chimica, chemical potential.
Ambientale e dei Materiali, Università di The solubility is thus a measure of solute con-
Bologna, Bologna, Italy centration at equilibrium and can be expressed in
mass, molar, or volume terms and using different
units as reported in Table 1.
Solubility (C) is a thermodynamic quantity char- In membrane processes governed by the
acterizing the distribution of chemical species solution-diffusion framework like gas and vapor
between different phases in equilibrium. In par- separation, pervaporation, and liquid/liquid
ticular, the solubility (of a solute in a solvent) separation, the membrane is the solvent in equi-
expresses the amount of chemical species librium with the feed and permeate fluid phases
(solute), dissolved in a fixed amount of an on the upstream and downstream side, respec-
uptaking species (solvent), at equilibrium. The tively. The concentration of solute i absorbed
equilibrium is reached at the end of a sorption onto the membrane boundaries is equal to
(or absorption) process, in which the solute mol- Ci,up and Ci,down, respectively. The difference
ecules spontaneously move from the original DCi ¼ Ci, up  Ci, down ensures solute mass flux
phase to the solvent phase and form a homoge- across the membrane, according to Fick’s law.
nous mixture (solution) of molecules interacting Solubility can be measured via gravimetric,
with noncovalent bonds. Often the term “solubil- manometric, optical methods, etc. (Czichos
ity” is also used to indicate the sorption process. et al. 2006) and is usually expressed through
The solubility value is measured when the curves (solubility isotherms) reporting
solute net mass transfer is zero and an equal isothermal data.
chemical potential of the solute species in the According to the phase rule, in the system
two phases is attained. The time required to formed by two phases (the original solute phase
reach such equilibrium state depends on the dif- and the solvent phase), one solvent and NS solute
fusivity of the solute in the solvent in the state of species, the number of variables required to
the solution, on the geometry of the system, and univocally define the state of the system is NS+1.
the boundary and initial conditions of the mass The solubility isotherm of a solute i in a sol-
transfer problem. The solubility of a solute in a vent reports the solubility of that solute in the
solvent depends on the respective chemical solvent versus the composition of the solute in
nature and thermodynamic state but also on
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_357-1
2 Solubility

Solubility, Table 1 Units used for solubility C of fluids vapor/liquid saturation point of the pure solute at
in membranes. 1 solute, 2 solvent the same temperature:
g1/g2
g1/cm3a
2
mol1/mol2
f i ðT, p, yi Þ low pyi
mol1/g2 ai ¼  ! (1)
f 0i T, pi, SAT ðT Þ pressure pi, SAT ðT Þ
mol1/cm3a
2
cm31(STP)/cm32
STP standard temperature and pressure, 1 atm and 25  C, For pure liquid solute phases, the solubility, as
1 cm3(STP) = 4.461 105 mol many other liquid-state properties, is to all prac-
a
Usually cm3 of pure solvent tical purposes a weak function of pressure, and its
value can be assumed unique at a fixed
temperature.
For multicomponent liquid solute phases, the
the original solute phase, which can be expressed activity ai can be used, being gi the activity
with different quantities depending on the state of coefficient:
aggregation of such phase. Some examples are
given below.
ideal mixture
For a gaseous solute phase, the fugacity fi or ai ¼ x i g i  xi (2)
the partial pressure pi, if the gas phase is ideal,
is used. References
For a vapor solute phase, the activity (ai) is
preferentially used, i.e., the ratio between the Czichos H, Saito T, Smith L (2006) Experimental
measurement of gas and vapor sorption. In: Springer
fugacity in the current state and the fugacity in a
handbook of materials measurement methods.
reference state, that is usually chosen to be the Springer, Berlin, pp 381–385
M

Membrane Biosorption is currently used mainly in metalworking opera-


tions such as processing of ores, the production of
A. B. Koltuniewicz batteries, power, thermal, and nuclear power gen-
Biotechnology and Bioprocess Engineering eration, and some industrial wastewater treatment
Division, Faculty of Chemical and Process systems (Koltuniewicz and Drioli 2008;
Engineering, Warsaw University of Technology, Koltuniewicz 2010). General examples of appli-
Warsaw, Poland cations of biosorption are (I) removal of harmful
substances from the environment and
(II) separation of valuable substances from
Biosorption, in the biological sense, is the ability multicomponent mixtures. In the first case, the
of cells (usually microorganisms) to bind various desired feature and the main value of biosorption
substances in a passive way. Bioaccumulation of are its low cost and widespread availability of
cells is the active retrieval from the environment biosorbents. Dealing with large amounts of con-
of certain components needed for life (i.e., metab- taminated water, which must be processed and,
olism). Biosorption can be achieved through a moreover, contains rather diluted substances to
variety of specific mechanisms, where physical remove, such as heavy metals, organic substances
adsorption, ion exchange, and chemical reactions or radioactive materials, is the biggest challenge
play a dominant role. Table 1 (below) shows the for process engineering. In these cases, almost all
sorption capacity of various microorganisms such methods of separation fail because their costs are
as bacteria, fungi, and algae. rising dramatically. Therefore, the use of cheap
Biosorption is also a new separation process biosorbents, which are often waste materials
(Volesky 1990) which depends on the concentra- (algae, fungi, bacteria, sawdust, bark, etc.), may
tion, temperature, pH, and sorbent properties that be helpful, especially for environmental
determine the equilibrium and kinetics. Cell protection.
debris may be also regarded as sorbents, which In the second case (II), selective and specific
have even better sorption properties than whole sorbents with a high affinity for precious sub-
cells because of greater sorption capacity (see stances are sought. This method can also be useful
Table 1) and rate of sorption (see Table 2). The to concentrate the atoms of noble metals such as
smaller the particle size, the greater the surface gold, platinum and uranium, from industrial waste
areas and shorter diffusion paths for the molecules water, or even diluted in sea water.
of xenobiotic (Koltuniewicz and Bezak 2002; In both cases, the use of membrane-assisted
Koltuniewicz and Witek 2004). Due to the special biosorption, namely, the “membrane
ability to bind heavy metals, biosorption process biosorption,” may be recommended
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_358-7
2 Membrane Biosorption

Membrane Biosorption, Table 1 Maximum uptake of heavy metals on various microorganisms


Maximum uptake
Type of biosorbent (microorganisms) Heavy metal q (mg metal/g biomass)
Bacillus subtilis bacteria Au 79
Bacillus licheniformis bacteria Fe 45
Aureobasidium pullulans bacteria Pb 220–360
Citrobacter sp bacteria U 800
Sargassum natans algae Au 400
Chlorella vulgaris algae Au 80
Sargassum natans algae Au 400
Chondrus crispus algae Au 76
Ascophyllum nodosum algae Cd 215
Rhizopus arrhizus fungus Ag 54
Rhizopus arrhizus fungus Au 164
Streptomyces noursei fungus Ag 38
Saccharomyces cerevisiae fungus Ag 5
Saccharomyces cerevisiae fungus Cd 20–40
Aspergillus niger fungus Au 176
Penicillium chrysogenum fungus Cd 56

Membrane Biosorption, Table 2 The isotherms of biosorption equilibrium (Pagnanelli et al. 2003)
Isotherm Equation
Langmuir q ¼ qmax  1þbC
bC

1
Freundlich q ¼ k  Cn
1
Langmuir–Freundlich q ¼ qmax  bCn
1
1þbCn
1 1 1
Radke and Prausnitz q ¼ aC þ bCn

Reddlich–Peterson q ¼ 1þbC
aC
n

(Koltuniewicz and Bezak 2002). The membranes next part shows the equations needed to calculate
allow for easy concentration of finely ground the membrane biosorption process.
biosorbents (Fig. 1) or cells (Fig. 2), which is
impossible in the thick layer of packed columns.
Very fine grinding is desirable because of the
Calculations of Membrane Biosorption
possibility of increasing the surface of sorption
Process
and shortening of the diffusion paths to active
sites. This increases the efficiency of sorption,
The obvious drawback of membrane biosorption
even in dilute suspensions. However, the costs of
is the quick saturation of the thin layer of
milling and additional operations such as drying,
biosorbent on membrane surface is rapidly
sorting, etc. should always be taken into account.
progressing with time, until equilibrium is
So in order to make real use of biosorption, the
reached. The equations describing the equilibrium
calculations must be performed in any case. The
and kinetics for biosorption process can be
Membrane Biosorption 3

Membrane Biosorption, a
Fig. 1 Equilibrium
adsorption of copper ions to
the pine sawdust (a). Effect
of temperature (b) and pH
(C). (A) Photomicrograph
of pine sawdust used for the
biosorption of copper ions.
(B) Effect of temperature on
biosorption of copper ions
on the sawdust. (C) Effect
of pH on biosorption of
copper ions on the sawdust

b 24
22
20
18
16
14
q [mg/g]

12
10
8
6
4 T = 20
T = 30
2 T = 40

0
0 20 40 60 80 100
C [mg/I]

c 24

22

20

18

16

14
q [mg/g]

12

10

4 pH = 5.0
pH = 4.0
2 pH = 3.0

0
0 20 40 60 80 100
C [mg/I]
4 Membrane Biosorption

q* – equilibrium value of solute concentration in


the biosorbent (maximum uptake see Table 1)
q0 – initial solute concentration in the biosorbent,
e.g., solute concentration in the sorbent which
is supplied with the feed

During dead-end mode of operation, when the


unaffected biosorbent lies on the membrane sur-
face, and the liquid passes through its layer, the
concentration in the fluid changes according to
equilibrium. Change of concentration over time
in the permeate stream can be then calculated from
the mass balance (see Fig. 3) (Koltuniewicz and
Membrane Biosorption, Fig. 2 Microorganisms on the Bezak 2002; Koltuniewicz and Witek 2004). The
membrane surface balance of xenobiotic in an open system, during
the flow of fluid through a layer of biosorbent,

Membrane Biosorption, Table 3 Kinetic equation of the biosorption (Pagnanelli et al. 2003)
Reaction type Equation
 
First-order reaction qðtÞ ¼ q  1  ekt
1
Pseudo-second order reaction q ð tÞ ¼ 1
þt
kq q

Membrane Biosorption, Table 4 Experimentally determined constants m and n in correlation between rate of surface
renewal and average cross-flow velocity in different types of modules (Koltuniewicz 1995)
Module type Constant – m Constant – n
Plate and frame (slot 0.15  0.001 m) 0.00074 0.75
Tubular ceramic (Membralox ® 19 tubes) 0.0020 0.80
Capillary (Romicon ®, d = 1 mm) 0.0035 0.66

determined on the basis of experimental data (see permeates flow results in a superposition of two
Tables 1, 2, 3, and 4 in Fig. 1). effects: (1) the tendency to reduce the concentra-
The concentration in the biosorbent (q) tion of xenobiotic in the permeate due to its
varies with time, due to its saturation with solute biosorption and (2) the tendency to increase the
(i.e., xenobiotic), which can be expressed in the concentration as a result of inflow of xenobiotic,
formula: with the liquid. Thus, the relationship has a min-
imum of the xenobiotic concentration in the per-
qðtÞ ¼ q  ðq0  q Þ  ekt meate after biosorption:

Where:

q(t) [kgsolute/kgbiosorbent] – solute (xenobiotic)


concentration in the biosorbent
Membrane Biosorption 5

CP ðtÞ ¼ CR Methods to reduce the concentration polarization


k  Xm  d  ðq  qR Þ h kt i layer are well known in the membrane processes
 e  e  dt to maximize the permeate flux. They are turbu-
J

Jkd lences or shear forces, shear-induced diffusion,
Where: lifting forces, pinch effects, lateral migrations,
scouring effects, gas sparging, etc. We can now
CP(t) – instantaneous concentration of solute in apply them for controlled renewal of a biosorbent
the permeate film from the surface of the membrane by using
CR [kgsolute/m3retentate] – constant concentration of hydrodynamic effects during cross flow. Applica-
solute in the retentate inflow, tion of Danckwerts model allows to determine the
Xm [kgbiomass/m3retentate] – average biomass con- optimal rate of surface renewal (Koltuniewicz and
centration on the membrane surface Witek 2004).
d [m] – thickness of the sorbent layer on the rffiffiffiffiffiffiffiffiffiffi
membrane kJ dCm
sopt ¼ for Cmin
P when
P
¼0
k [s1] – biosorption kinetic constant d ds
qR [kgsolute/kgbiomass] – solute concentration in the
sorbent in the retentate The optimal conditions for renewing the surface
q* – maximum uptake, i.e., equilibrium value of we get when the lowest concentration of the xeno-
the solute concentration in the sorbent biotic in the permeate (i.e., the highest possible
J [m3/m2s] – permeate flux purity) of cross-flow conditions can be achieved.
t [s] – real time of the process This is when the frequency of renewal of the
sorbent film(s) is synchronized with the (i) flow
It should be underlined that sorption process in of permeate “J,” (ii) thickness of the sorbent layer
dead-end mode is unpractical because of very on the membrane “d,” and (iii) the kinetics of
small volume of active biosorbent layer at the sorption “k” (see Fig. 1). Then the average con-
membrane surface. Therefore, to maintain station- centration in the permeate outflow from the entire
ary conditions of the process, some way to remove surface of the membrane (i.e., the sum of the
the thin active layer of sorbent from the membrane concentrations in the streams flowing from all of
surface after appropriate process time must be its components) can be expressed by the formula
found. Duration, after which the concentration of (see also Fig. 3 at continuous line):
solute in the permeate is the minimum, may be
selected as a time of the periodic back flushing
and can be calculated from the formula:
 
kd
ln
 min  J
t CP ¼
J
k
d

2 3
ðkþsÞtp ðdJ þsÞtp 
61  e 1e 7 k  X m  d  ð q  qR Þ s
P ¼ CR  4
Cm  5 
kþs J Jkd 1  estp
þs
d
6 Membrane Biosorption

1,50E–04

CONCENTRATION OF THE SOLUTE IN THE


PERMEATE [mM/ml]

dead-end
cross-flow with optimum surface renewal

0,00E+00
0 100 200 300
TIME [S]

Membrane Biosorption, Fig. 3 Purity of permeate after the process of membrane biosorption in dead-end and cross-
flow modes of operation

After the long duration of process, this concentra- References


tion becomes constant, leveling off on the asymp-
totic value independent on time of the process tp Koltuniewicz AB (1992) Predicting permeate flux in ultra-
filtration on the basis of surface renewal concept.
(see Fig. 1 dashed line).
J Membr Sci 68:107–118
Koltuniewicz AB (1995) Yield of the pressure-driven
 kds membrane processes in the light of the surface renewal
P ¼ C R  X m  ð q  qR Þ 
Cm
ð J þ s  dÞ  ð k þ s Þ theory. Oficyna Wydawnicza PWr, Wroclaw (in Polish)
Koltuniewicz AB (2010) Integrated membrane operations
in various industrial sectors. In: Drioli E, Giorno
The rate of the surface renewal depends on many L (eds) Comprehensive membrane science and engi-
hydrodynamic parameters and must be deter- neering, 1st edn. Elsevier, Oxford
mined experimentally. However, rough estimates Koltuniewicz AB, Bezak K (2002) Engineering of mem-
brane biosorption. Desalination 144:219–226
assuming close to the water systems can use a Koltuniewicz AB, Drioli E (2008) Membranes in clean
simple exponential dependence on average veloc- technologies-theory and practice. Wiley&KGaA,
ity retentate at different membrane modules, Weinheim
which were presented in Koltuniewicz (1992). Koltuniewicz AB, Witek A (2004) Efficiency of
membrane-sorption integrated processes. J Membr Sci
239:129–141
s ¼ m  un Pagnanelli F, Beolchini F, Biase A, Di Veglio V (2003)
Effect of equilibrium models in the simulation of heavy
All the above data and formulas can be very metals biosorption in single and two-stage UF/MF
membrane reactor systems. Biochem Eng J 15:27–35
helpful in practical use of opportunities and poten-
Volesky B (1990) Biosorption of heavy metals. Ann Arbor,
tial of membrane biosorption as a new separation Boston
process.
M

Membrane Capacitive Deionization current is reversed, thereby releasing the ions


from the electrodes, leading to a stream of brine
Maarten Biesheuvel (concentrate) flowing from the device.
Wetsus, European Centre for Excellence for As each layer in the assembly is about
Sustainable Water Technology, Leeuwarden, 100–300 mm of thickness, a complete cell, includ-
Netherlands ing also “graphoil” current collectors on either
side, is about 1.0–2.0 mm of total thickness.
Thus, in a “stack” of 10 cm of height, it is possible
Membrane capacitive deionization, MCDI, is a to pack up to 100 of such cells. The current
technology for water desalination based on the collectors serve to inject the electrical current
use of an assembly of a spacer channel, two ion from the external circuit into the porous elec-
exchange membranes, and two porous carbon trodes, which are accessible for the water and
electrodes. Of the two electrodes, one is the cath- the ions. Ion storage is based on the formation
ode, in which cations are adsorbed during desali- of electrostatic double layers within the
nation, and the other is the anode. In front of the nanopores in the carbon electrode particles,
cathode, a cation exchange membrane is placed, where electrical charge is locally charged com-
while an anion exchange membrane is placed in pensated by counterions.
front of the anode. MCDI is a cyclic process, in The advantage of MCDI over the related tech-
which for some time freshwater is produced, nology without membranes, CDI, is that during
followed by a period in which a concentrate the charging or desalination step, co-ions (ions of
stream leaves the device. To increase water the same charge sign as the electrode) are blocked
recovery, the second period (ion release) must from leaving the electrode region. This effect
be short relative to the first period (ion does occur in CDI and limits the charge effi-
adsorption). ciency, i.e., the amount of salt molecules
In MCDI, upon transferring electrical charge removed from the water per amount of charge
from cathode to anode, against a cell voltage transferred. A second advantage of MCDI is
difference opposing this electrical charge trans- that upon reversing the voltage during cell dis-
fer, the ions are removed from the water flowing charge, it is possible in MCDI to completely
through the spacer channel and are adsorbed in remove all counterions from their electrode,
their counter electrode. In this way water is thereby increasing the desalination capacity in a
obtained which is desalinated to a certain degree. next cycle.
After some time, the electrodes have reached
their adsorption capacity, and the electrical
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_359-5
M

Membrane Contactor (MC) advantages of this system, with respect to con-


ventional operations, is the high interfacial area
A. Criscuoli available in small volumes. Furthermore, the pos-
Institute on Membrane Technology (ITM-CNR), sibility of having the interface established at each
Rende (CS), Italy micropore results in a more stable and better
contact between phases. However, for ensuring
that no mixing of phases occurs, it is mandatory
Membrane contactors are membrane-based to do not exceed the so-called breakthrough pres-
devices that are used to carry out many unit sure, that is, the value of pressure at which the
operations like gas-liquid mass transfers, liquid- phase blocked at the pore mouths starts to pene-
liquid extractions, and distillation (Drioli trate inside the pores. The value of the break-
et al. 2006). The membranes employed can be through pressure depends on different
both hydrophobic and hydrophilic and their pore parameters, like the membrane pore size, the
size usually ranges from 0.05 to 1 mm. The role of degree of hydrophobicity of the membrane sur-
the membrane is to put in contact the involved face, and the fluid properties and can be calcu-
phases, and the separation is not due to its selec- lated by Laplace’s equation:
tivity, as in the other membrane operations, but
the mass transport occurs at the interface, where DP ¼ ð2scosyÞ=r
the two phases are in contact. In particular,
hydrophobic membranes are able to block at with s, surface tension of liquid; y, contact angle
their surface polar phases, whereas hydrophilic between the liquid and the membrane; and r,
membranes prevent the passage of nonpolar ones membrane pore radius.
(Fig. 1a, b). Different are the membrane operations that
Being each micropore a point of contact for belong to the “membrane contactors family”
the phases, and being the number of micropores like membrane strippers and scrubbers, supported
in one membrane extremely high, one of the main liquid membranes, phase transfer catalysis, and
membrane and osmotic distillation.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_360-2
2 Membrane Contactor (MC)

Membrane Contactor a b
(MC), Fig. 1 Interface in a
hydrophobic (a) and
hydrophilic (b) membrane
contactor and transport of
the species i through the i i
membrane micropore

Polar phase Apolar phase Polar phase Apolar phase

Membrane Contactor (MC), Table 1 Main advantages and drawbacks of membrane contactors
Main advantages Main drawbacks
High compactness Membrane resistance to the mass transport
Known and stable interfacial area Membrane fouling and loss of membrane properties (like
hydrophobicity)
No need of units downstream for phases Operating pressures dependent on the breakthrough pressure value
separation
Flexibility and modularity

Table 1 summarizes the main advantages and References


drawbacks of membrane contactors.
Drioli E, Criscuoli A, Curcio E (2006) Membrane
contactors: fundamentals, applications and potentiali-
ties. Membrane science and technology series 11,
ISBN:0-444-52203-4 Elsevier, Amsterdam
M

Membrane Distillation (MD) system (Fig. 2). The driving force of the process
is linked to the vapor-pressure gradient between
Francesca Macedonio the two membrane sides.
Institute on Membrane Technology, National The documented and expected benefits
Research Council of Italy, ITM-CNR, University resulting from MD are as follows:
of Calabria, Renede (CS), Italy
– The nature of the driving force and the hydro-
repellent character of the membrane allow the
Membrane distillation (MD) is a thermal mem- theoretically complete rejection of nonvolatile
brane operation known for more than 50 years components such as macromolecules, colloi-
(first patent was filed by Bodell on 3 June 1963 dal species, and ions.
(Findley 1967); first MD paper was published – Lower temperatures with respect to those usu-
4 years later by Findley (Bodell 1963)). During ally used in conventional distillation column
the last years, the number of papers published on are sufficient to establish interesting trans-
MD and the research groups focusing on MD membrane flux, with consequent reduction of
studies have been increasing (Fig. 1). energy costs, thus allowing the efficient recy-
MD has great potential as a concentration pro- cle of low-grade waste heat streams as well as
cess at low temperature and energy with respect the use of alternative energy sources (solar,
to conventional processes, such as distillation and wind, or geothermal).
reverse osmosis (RO). MD allows the separation – Lower pressures with respect to those usually
of volatile components from solutions. If the utilized in RO because the required operating
solutions contain nonvolatile components, it is pressures are of the order of few hundred kPa.
possible to remove solvent by concentrating the Lower operating pressure translates to lower
solutions. equipment costs, increased process safety, and
In MD, one side (feed side) of a hydrophobic possibility of using plastic equipment, thus
membrane is brought into contact with a heated, reducing or avoiding erosion problems.
aqueous feed solution. The hydrophobic nature of – If compared to RO process, MD permeate flux
the membrane prevents penetration of the aque- is only slightly affected by the concentration
ous solution into the pores, resulting in a of the feedwater, and thus, productivity and
vapor–liquid interface at each pore entrance. performance remain roughly the same for high
Here, volatile compounds evaporate, diffuse concentration feedwaters. This means that
and/or convect across the pores, and are con- MD can be preferentially employed whenever
densed on the opposite side (permeate) of the elevated permeate recovery factors or high
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_361-2
2 Membrane Distillation (MD)

25
Number of article on MD published in Journal

20
of membrane Science

15

10

0
1987

1989

1991

1993

1995

1997

1999

2001

2003

2005

2007

2009

2011
Year

Membrane Distillation (MD), Fig. 1 Number of the papers published in Journal of Membrane Science on MD field
each year up to September 2011 (Drioli et al. 2012)

Membrane Distillation
(MD), Fig. 2 General
scheme of the MD process:
aqueous solution on feed
side whereas four different
solutions can be realized on
permeate side (aqueous
solution or air gap or
vacuum or sweeping gas)
(Lawson and Lloyd 1997)

retentate concentrations are requested. On the distinguish between solution components on


contrary, in MD temperature polarization, a chemical basis, do not act as a sieve, and do
similar to concentration polarization, arises not react electrochemically with the solution;
from heat transfer through the membrane and they can be fabricated from almost any chem-
it is often the rate-limiting step for mass ically resistant polymers with hydrophobic
transfer. intrinsic properties, such as polytetrafluor-
– Since MD membranes act merely as a support oethylene (PTFE), polypropylene (PP), and
for a vapor–liquid interface, they do not polyvinylidene difluoride (PVDF). This
Membrane Distillation (MD) 3

Membrane Distillation
(MD), Fig. 3 Heat transfer
resistances in MD

1/hms

1/hmg

1/hf 1/hp

1/hV

Tf Tfm Tpm Tp

characteristic increases membrane life. New In MD process both heat and mass transfer
amorphous perfluoro polymers (e.g., Hyflon, phenomena occur through the membrane. Fig-
Teflon) can be also utilized neglecting their ure 3 illustrates the possible heat transfer resis-
still high costs. On the other hand, MD perfor- tances in MD with an electrical analogy.
mance (in particular the transmembrane flux Heat is first transferred from the heated feed
and the heat loss by conduction through the solution of uniform temperature Tf, across the
membrane) is intrinsically affected by the thermal boundary layer to the membrane surface
structure of the membrane in terms of thick- at a rate Q = hf ∙ DTf. At the surface of the
ness, porosity, mean pore size, pore distribu- membrane, liquid is vaporized and heat is trans-
tion, and geometry. ferred across the membrane at a rate QV = hV ∙
– Membrane fouling is less problematic in MD DTm = N ∙ DHV (where N is the rate of mass
than in other membrane separations because transfer and DHV is the heat of vaporization).
(i) the pores are relatively large compared to Additionally, heat is conducted through the mem-
RO/UF pores; (ii) the process liquid cannot brane material and the vapor that fills the pores at
wet the membrane – therefore, fouling layers a rate Qm = hm ∙ DTm where
can be deposited only on the membrane sur- hm ¼ e  hmg þ ð1  eÞhms (e is the membrane
face but not in the membrane pores; and (iii) porosity; hmg and hms represent the heat transfer
due to the low operating pressure of the pro- coefficients of the vapor within the membrane
cess, the deposition of aggregates on the mem- pores and the solid membrane material, respec-
brane surface would be less compact and only tively). Conduction is considered a heat loss
slightly affect the transport resistance. mechanism because no corresponding mass
– On the contrary, one problem that can arise in transfer takes place. Total heat transfer across
MD is the membrane wetting which occurs the membrane is Q = QV + Qm. Finally, as
when the liquid penetrates into the membrane vapor condenses at the vapor–liquid interface,
pores. Once a pore has been penetrated, it is heat is removed from the cold-side membrane
said to be “wetted” and the membrane must be surface through the thermal boundary layer at a
completely dried and cleaned before the wet- rate Q = hp ∙ DTp.
ted pores can once again support a The overall heat transfer coefficient of the MD
vapor–liquid interface. process is given by
4 Membrane Distillation (MD)

1 1 1 1 In literature, the recommended range of TPC


¼ þ þ
U hf hm þ hv hp is from 0.4 to 0.7 for well-designed systems
1 (Lawson and Lloyd 1997).
¼ The boundary layer heat transfer coefficients
hf
are almost always estimated from empirical cor-
1
þ    relations such as the following:
Kg  e þ Km ð1  eÞ N  DHV
þ
d Tfm  Tpm • Sieder–Tate correlation for turbulent liquid
1 flow inside circular tubes
þ
hp
(1) Nu  KT
h¼ , Nu ¼ 0, 023  Re0, 8  Pr1=3 
d  0, 8  1=3
where each h and each T represent the
0, 14 hd dG cp m
corresponding heat transfer coefficients and tem- fm or T ¼ 0, 023   
K m KT
peratures shown in Fig. 3.  0:14
m
The total heat transferred across the mem- mw
brane is given by (4)

Q ¼ U  DT (2) where d is the tube diameter, KT is the thermal


conductivity of the liquid, G is the mass velocity
Equation 1 illustrates the importance of minimiz- equal to w/S = <rv>, m is the bulk liquid vis-
ing the boundary layer resistances (maximizing cosity, mw is the liquid viscosity at the wall, cp is
the boundary layer heat transfer coefficients). the liquid heat capacity, and fm is the heating/
A commonly used measure of the magnitudes of cooling correction factor.
the boundary layer resistances relative to the total Equation 4 should be used for Re > 6000 and
heat transfer resistance of the system is given by for tubes with large ratios L/d (where L is the tube
the temperature polarization coefficient (TPC): length). For short tubes (L/d < 50), several cor-
rections are available,
 d 0, 7 including
Tfm  Tpm h
¼ þ
TPC ¼ (3) h1 1 L where h1 is the heat transfer
Tf  Tp coefficient given by Eq. 4.
For the case of a noncircular flow channel,
• If TPC ! 1, the MD system is well designed, these correlations can still be used if the equiva-
and it is limited by mass transfer. lent diameter de of the flow channel is substituted:
• If TPC ! 0f , the MD system is poorly
designed and it is limited by heat transfer
through the boundary layers.

S across  sectional area of the flow channel


de ¼ 4  rH ¼ 4  ¼4 ðrH ¼ hydraulic radiusÞ
LP lenght of the wetted perimeter of the flow channel
Membrane Distillation (MD) 5

Membrane Distillation
(MD), Fig. 4 Mass transfer
resistances in MD

viscous

1/hf Knudsen molecular 1/hp

surface

• Sarti correlation for laminar liquid flow in The resistances shown in Fig. 4 are arranged as
circular tubes with constant wall temperature: described by the dusty gas model (DGM), which
is a general model for mass transport in porous
media.
0:067  Gz
Nu ¼ 3:66 þ where
1 þ 0:04  Gz2=3 • Mass transfer across boundary layers
_ p
mc
Gz ¼ T A mass balance across the feed side bound-
K L ary layer yields the relationship between
(5) molar flux N, the mass transfer coefficient kx,
and the solute concentrations cm and cb at the
where Gz is the Graetz number, m_ is the mass flow
interface and in the bulk, respectively (Curcio
rate, cp is the liquid heat capacity, KT is the liquid
and Drioli 2005; Mya Tun et al. 2005):
thermal conductivity, and L is the length of the
tubes.
N cm
However, several empirical correlations exist ¼ kx ln (6)
r cb
which allow to estimate the boundary layer heat
transfer coefficients for other geometries and heat
where r is the solution density.
transfer mechanisms.
The method that is used in literature to
The heat transfer across the membrane has
determine the mass transfer coefficient is to
been already described. For what concerns the
employ an analogy between heat and mass
heat transferred by convection within the mem-
transfer. Therefore, Eqs. 4 and 5 can be used
brane pores, this can be also considered but is
to estimate boundary layer mass transfer coef-
negligible because convection accounts for, at
ficients by substituting the Sherwood number
most, 6 % of the total heat lost through the mem-
for the Nusselt number, the Schmidt for the
brane and only 0.6 % of the total heat transferred
Prandtl, and the mass transfer Graetz number
across the membrane (Lawson and Lloyd 1997).
for its heat transfer form. In general, the used
Regarding mass transfer, Fig. 4 illustrates the
correlations are as follows:
possible mass transfer resistances in MD using an
electrical analogy.
6 Membrane Distillation (MD)

Sh ¼ a Reb Scg (7) supplied to the membrane surface to vaporize


the liquid and because the membrane fabrica-
where Sh = Sherwood number = (kxdh)/D (dh tion technology has improved in the last
hydraulic diameter, D diffusion coefficient in decades so much that MD process has shifted
the liquid), Sc = Schmidt number = m/(rD) (m away from being limited by mass transfer
is the bulk liquid viscosity; r is the solution across the membrane to being limited by heat
density), and GzM = mass transfer Graetz transfer through the boundary layers on either
_
number = GzM ¼ rDmAB _
L (m is the mass flow
side of the membrane.
rate; L is the tube length).
As a result of the solvent transmembrane
flux across the membrane, when aqueous solu- • Mass transport through the membrane pores
tions containing nonvolatile solutes are con- As stated earlier, the mass transfer process
sidered, the concentration of the nonvolatile in MD is driven by the imposed vapor-
solutes at the membrane surface (CBm) pressure gradient between both sides of the
becomes higher than that at the bulk feed membrane. The mass transport mechanism is
(CBb) with time as long as the separation pro- governed by three basic mechanisms known as
cess is taking place. Almost 100 % of separa- Knudsen diffusion, Poiseuille flow, and
tion is obtained. In this case, care must be molecular diffusion or the combinations
taken as supersaturation states may eventually between them known as transition mechanism
be achieved affecting the efficiency of the (excluding surface diffusion, negligible in MD
membrane process. The term concentration because, by definition of the MD phenome-
polarization coefficient (CPC) is defined to non, molecule–membrane interaction is low
quantify the mass transport resistance within and the surface diffusion area in MD mem-
the concentration boundary layer at the feed branes is small compared to the pore area).
side as follows: The dusty gas model is usually used as a
general model taking into account the latter
cBm basic mechanisms (Lawson and Lloyd 1997;
CPC ¼ (8)
cBb Curcio and Drioli 2005; El-Bourawi
et al. 2006):
The increased concentration of nonvolatile
compounds next to the membrane surface ND Xn
i  pi Nj
pj N D D
1
would have the influence of reducing the
i
þ ¼ ∇p (9)
Dkie j¼16¼i D0ije RT i
transmembrane flux due to the establishment
of concentration polarization (CP) layer at the
feed side that acts as a mass transfer resistance e r2 p i
Nvi ¼  ∇P (10)
to the volatile molecule species (water). For- 8RTtm
tunately, in MD process, the low to moderate rffiffiffiffiffiffiffiffiffiffiffi
flow rates and high heat transfer coefficients 2er 8RT
Dkie ¼ (11)
reduce the impact of concentration polariza- 3t p Mi
tion, which is lower than that of the tempera-
e 0
ture polarization effect (Laganà et al. 2000; D0ije ¼ D (12)
El-Bourawi et al. 2006; Drioli et al. 1999; t ij
Srisurichan et al. 2006). In fact, boundary
where ND is the diffusive flux, NV is the viscous
layers next to the membrane can contribute
flux, Dk is Knudsen diffusion coefficient, D0 is
substantially to the overall transfer resistance;
the ordinary diffusion coefficient, pi is the partial
heat transfer across the boundary layers is
pressure of the component i, P is the total pres-
often the rate-limiting step for mass transfer
sure, Mi is the molecular weight of component i, r
in MD because a large quantity of heat must be
Membrane Distillation (MD) 7

Membrane Distillation
(MD), Fig. 5 Common Feed in permeate out Feed in Coolant out
configurations of the
Air gap
membrane distillation
Membrane
process that may be utilized Membrane
to establish the required
driving force (El-Bourawi
et al. 2006) Condensing plate

Feed out permeate in Feed out


Coolant in
Product
DCMD Configuration AGMD Configuration

Sweep gas
Feed in out Feed in Vacuum

Membrane Condenser Membrane Condenser

Permeate Permeate

Feed out Sweep gas in Feed out

SGMD Configuration VMD Configuration

is the membrane pore radius, e is the membrane N ¼ C  DP


porosity (assuming the membrane consists of
uniform cylindrical pores), m is the fluid viscos- where DP is the vapor-pressure difference across
ity, and t is the membrane tortuosity. The sub- the membrane (function of temperatures and
script “e” is indicative of the effective diffusion compositions at the membrane surface) and C is
coefficient function of the membrane structure. the membrane distillation coefficient that can be
There is only one problem with the appli- obtained experimentally. C is a function of tem-
cation of the DGM to MD, and that lies in the perature, pressure, and composition within the
fact that MD is a non-isothermal process. The membrane as well as membrane structure and
DGM was derived for isothermal flux, but has depends on the MD configuration employed as
been successfully applied to non-isothermal well as on the Knudsen number (Kn, ratio of the
systems via the inclusion of terms for thermal mean free path of the transported gas molecules
diffusion and thermal transpiration. However, (l) through the membrane pores to the mean pore
it is easily shown (Lawson and Lloyd 1997) diameter of the membrane (d)). In fact, Kn num-
that these terms are negligible in the MD oper- ber determines the physical nature of flow
ating regime, and Tavg in the membrane is used through membrane pores, and since the mem-
in place of T in the DGM equations. branes used in MD exhibit pore size distribution,
more than one mechanism may occur through the
Regardless of which mechanism is involved in membrane.
the mass transportation process, the molar Whereas on feed side only an aqueous solution
flux, N, must be proportional to the vapor- can be present, the nature of the permeate can be
pressure difference across the membrane: different and gives origin to the four basic MD
configurations:
8 Membrane Distillation (MD)

Membrane Distillation

distillate channel
distillate channel
(MD), Fig. 6 Basic hydrophobic membrane condenser foil
channel arrangement and

membrane

condenser
temperature profile for TH
PGMD (Winter et al. 2011)

T1
coolant
hot feed

evaporator
P1 T0

TC

P0

distillate

– Direct contact MD (DCMD), in which the Some new configurations with improved
permeate is in liquid phase and, therefore, the energy efficiency, better permeation flux, or
membrane is on both sides directly in contact smaller footprint have been proposed such as
with aqueous solutions material gap membrane distillation, multi-effect
– Vacuum MD (VMD), in which the vaporized membrane distillation, multi-effect vacuum
solvent is recovered by vacuum and con- membrane distillation, permeate gap membrane
densed, if needed, in a separate device distillation, and hollow fiber multi-effect mem-
– Air gap MD (AGMD), in which an air gap is brane distillation.
interposed between the membrane and a con- Permeate gap membrane distillation (PGMD)
densation surface is an enhancement of DCMD in which a third
– Sweeping gas MD (SGMD), in which a strip- channel is introduced by an additional
ping gas is used as a carrier for the removal of non-permeable foil (Fig. 6).
the produced vapor (Fig. 5) One significant advantage of PGMD is the
separation of the distillate from the coolant.
The type of employed MD depends upon per- Therefore the coolant can be any other liquid,
meate composition, flux, and volatility: such as cold feedwater. This offers the opportu-
nity to integrate an efficient heat recovery system.
• SGMD and VMD are typically used to remove Multi-effect membrane distillation (MEMD)
volatile organic or dissolved gas from an aque- is based on the concepts of multi-stage and
ous solution. multi-effect distillation for seawater desalination.
• Because AGMD and DCMD do not need an The cold feed solution is placed beneath the con-
external condenser, they are best suited for densation surface as a coolant to condense the
applications where water is the permeated vapors as well as to gain heat at the
permeating flux. same time. The pre-heated feed solution is further
• The DCMD configuration, which requires the heated before it enters the feed channel.
least equipment and is simplest to operate, is Vacuum-multi-effect membrane distillation
best suited for applications such as desalina- (V-MEMD) is a modified form of VMD that
tion or the concentration of aqueous solutions integrates the concept of multi-effect distillation
(orange juice), in which water is the major into the VMD. As a general principle of the
permeate component. process, the vapors produced in each stage are
• AGMD, which is the most versatile MD con- condensed during the subsequent stages. Vapors
figuration, can be applied to almost any are generated in steam raiser working under vac-
applications. uum by exchanging the heat provided by external
source. The vapors are introduced in first stage
Membrane Distillation (MD) 9

where these are condensed by exchanging the availability of better membranes and to the pos-
heat with feed via a foil. The vapors generated sibility to utilize alternative energy sources in
in first stage are transported through the mem- niche applications.
brane and collected on the foil in the second
stage. It has been claimed that these modules
have excellent gained to output ratio which is
References
crucial parameter for industrial applications
(Zhao et al. 2013). A condenser is used to con- Bodell BR (1963) Silicone rubber vapor diffusion in saline
dense the vapors generated in final stage. The water distillation. US Patent 285,032
vapor pressure in each stage is less than its pre- Curcio E, Drioli E (2005) Membrane distillation and
ceding stage. related operations-a review. Sep Purif Rev 34:35–85
Drioli E, Lagana F, Criscuoli A, Barbieri G (1999) Inte-
Material gap membrane distillation (MGMD) grated membrane operations in desalination processes.
consists of filling the gap between the membrane Desalination 122:141–145
and the condensation plate with different mate- Drioli E, Criscuoli A, Curcio E (2006) Membrane
rials having different characteristics such as poly- contactors: fundamentals, applications and potentiali-
ties, vol 11, Membrane science and technology series.
urethane (sponge), polypropylene mesh, sand, Elsevier, Amsterdam/Boston
and deionized water in order to increase trans- Drioli E, Macedonio F, Ali A (ed) (2012) Membrane dis-
membrane flux with respect to AGMD. tillation: basic aspects and applications – Virtual Spe-
Osmotic distillation (OD) represents another cial Issue of Journal of Membrane Science. Elsevier
Drioli E, Ali A, Macedonio F (2015) Membrane distilla-
extension of the MD concept: a microporous tion: recent developments and perspectives. Desalina-
hydrophobic membrane separates two aqueous tion 356:56–84
solutions that are kept in contact at different El-Bourawi MS, Ding Z, Ma R, Khayet M (2006) Review.
solute concentrations; this difference in activity A framework for better understanding membrane dis-
tillation separation process. J Membr Sci 285:4–29
causes a vapor-pressure difference that activates Findley ME (1967) Vaporization through porous mem-
mass transport through the membrane. Because branes. Ind Eng Chem Process Des Dev 6(2):226–230
OD operates essentially at room temperature, it is Laganà F, Barbieri G, Drioli E (2000) Direct contact
appropriate for applications in the agro-food membrane distillation: modeling and concentration
experiments. J Membr Sci 166:1–11
industry (such as in integrated membrane system Lawson KW, Lloyd DR (1997) Membrane distillation.
for the clarification and the concentration of cit- J Membr Sci 124:1–25
rus and carrot juices that has been proposed as an Mya Tun C, Fane AG, Matheickal JT, Sheikholeslami
alternative and efficient approach to the tradi- R (2005) Membrane distillation crystallization of con-
centrated salts – flux and crystal formation. J Membr
tional techniques currently in operation), in phar- Sci 257:144–155
maceutical biotechnology, and medicine (more Srisurichan S, Jiraratananon R, Fane AG (2006) Mass
information can be found in Drioli et al. (2006), transfer mechanisms and transport resistances in direct
Drioli et al. (2015)). contact membrane distillation process. J Membr Sci
277:186–194
To date, the slow progress of MD has been Winter D, Koschikowski J, Wieghaus M (2011) Desalina-
related with the unavailability of appropriate tion using membrane distillation: experimental studies
membranes and modules for MD applications, on full scale spiral wound modules. J Membr Sci
high energy consumption with respect to RO 370:104–112
Zhao K, Heinzl W, Wenzel M, B€ uttner S, Bollen F,
that increases the overall energy demand, mem- Lange G, Heinzl S, Sarda N (2013) Experimental
brane wetting, and low flux. However, thanks to study of the memsys vacuum-multi-effect-membrane-
the recent and growing extensive research activ- distillation (V-MEMD) module. Desalination
ities carried out in various areas of MD, the pro- 323:150–160
cess has become much more attractive due to the
M

Membrane Distillation Applications of nonvolatile ionic solutes is easily achieved


(an example can be found in the European-funded
Francesca Macedonio project MEDINA (Drioli et al. 2011)), wastewa-
Institute on Membrane Technology, National ter treatment and food processing (concentration
Research Council of Italy, ITM-CNR, Renede of juice and raw cane sugar), and biomedical
(CS), Italy applications (such as water removal from blood
and treatment of protein solutions) (El-Bourawi
et al. 2006). Moreover, thanks to its characteristic
Membrane distillation (MD) is a non-isothermal to work at lower temperatures with respect to
process that allows the separation of volatile those usually used in thermal processes and thus
components from solutions. If the solutions con- allowing the efficient use of alternative energy
tain nonvolatile components, it is possible to sources (solar, wind, or geothermal), MD has
remove solvent by concentrating the solutions. been considered a valid desalination operation
MD has been applied for separation of nonvola- in arid areas with abundant solar energy
tile components from water like ions, colloids, available.
and macromolecules (El-Bourawi et al. 2006; However, a lot of other interesting applica-
Lawson and Lloyd 1996, 1997; Mengual and tions of MD have been explored due to less foul-
Pena 1997; Khayet et al. 2003, 2006; Sudoh ing tendency of the process and the potential to
et al. 1997; Drioli et al. 1986; Zolotarev treat complex feed solutions. Separation of
et al. 1994); for the removal of trace volatile azeotropic aqueous mixtures such as
organic compounds from water such as benzene, alcohol–water mixtures, concentration of radio-
chloroform, and trichloroethylene (Lawson and active solutions and application for nuclear desa-
Lloyd 1997; Duan et al. 2001; Banat and Simandl lination, wastewater treatment in which a less
1996, 2000; Sarti et al. 1993; Qureshi et al. 1994; hazardous waste can be discharged to the envi-
Banat and Al-Shannag 2000); or for the extrac- ronment specially in textile waste treatment that
tion of other organic compounds such as alcohols is contaminated with dyes, concentration of cool-
from dilute aqueous solutions (Lawson and Lloyd ant (glycol) aqueous solutions, treatment of
1997; Garcia-Payo et al. 2000; Banat and humic acid solutions, pharmaceutical wastewater
Simandl 1999; Bandini et al. 1997; Bandini and treatment, and in areas where high-temperature
Sarti 1999). As a consequence, MD is suited for applications lead to degradation of process fluids
both concentration of aqueous solutions and can be attractive (Banat and Simandl 1996).
water production. In fact, MD has been applied In addition, due to the chemical stability of the
for water desalination where near 100 % rejection employed membranes, MD can also be applied for
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_362-1
2 Membrane Distillation Applications

Membrane Distillation Applications, Table 1 Applications of MD mentioned in different recent studies (Reprinted
with permission from Drioli et al. 2015, Elsevier)
MD
Feed Target Used membranes configuration References
Seawater Boron removal PVDF DCMD Hou et al. (2013)
Simulated water Chromium removal PTFE DCMD Bhattacharya
et al. (2014)
Produced water Desalination PTFE DCMD Singh and Sirkar
(2012)
Aqueous solution of Concentration of PP VMD Shao et al. (2014)
N-methyl-2-pyrrolidone N-methyl-2-pyrrolidone
solution
Cooling tower blow-down Desalination FS PP DCMD Yu et al. (2013)
water
Aqueous ammonia solution Removal of ammonia PVDF capillary DCMD and Qu et al. (2013)
MDCMD
Olive oil waste mill water Concentration of FS PTEF DCMD Xie et al. (2013)
phenolic compounds
Produced water Desalination FS PTFE AGMD Alkhudhiri
et al. (2013)
Model lactose solution Ethanol production PP capillary DCMD Tomaszewska
membrane and Białończyk
(2013)
Synthetic solution of trace Removal of complex FS PTFE DCMD Wijekoon
OC trace organic et al. (2014)
compounds
Aqueous H2SO4 solution Concentration of H2SO4 PP hollow fiber Multi-effect Li et al. (2012)
solution MD
Retentate of NF and RO Improvement of water PVDF hollow DCMD Tun and Groth
RF and salt fibers (2011)
crystallization
Water from Great Salt Lake Recovery of minerals FS PTFE and PP DCMD Hickenbottom
and Cath (2014)
Zabłocka Thermal Brine Brine concentration PP hollow fiber DCMD Gryta (2013)
accrual
Glycerol fermentation broth Separation of acetic Accurel PP hollow DCMD Gryta
acid from the broth fiber et al. (2013)
Synthetic radioactive Removal of radioactive Hydrophobically DCMD Khayet (2013)
wastewater elements modified FS PS or
PES
Wastewater containing Removal of arsenic PP and PVDF FS VMD Criscuoli
arsenic in different et al. (2013)
concentrations

the concentration of acids (Tomaszewska 1993; (MDBR) for the treatment of industrial and
Tomaszewska et al. 1995; Tang et al. 2003). municipal used waters, in order to retain effec-
A list of innovative and potential uses of MD for tively small size and persistent contaminants
various applications mentioned in the recent liter- (Phattaranawik et al. 2008). The possibility to
ature is provided in Table 1. combine MD with the production of high-quality
More recently membrane distillation has been crystals extracted from the brine of nanofiltration
also used in membrane bioreactor configuration (NF) and reverse osmosis (RO) is particularly
Membrane Distillation Applications 3

interesting and promising as suggested in Drioli Banat FA, Simandl J (1999) Membrane distillation for
et al. (2011), Macedonio et al. (2007), and dilute ethanol separation from aqueous streams.
J Membr Sci 163:333–348
Macedonio and Drioli (2010). Moreover, mem- Banat FA, Simandl J (2000) Membrane distillation for
brane distillation can be also utilized in integrated propane removal from aqueous streams. J Chem
system with pressure retarded osmosis (PRO) or Technol Biotechnol 75(2):168–178, AGMD
reverse electrodialysis (RED) for utilizing salin- Bandini S, Sarti GC (1999) Heat and mass transfer resis-
tances in vacuum membrane distillation per drop.
ity gradient for energy production (the so-called AIChE J 45(7):1422–1433
blue energy). An example can be found in the Bandini S, Saavedra A, Sarti GC (1997) Vacuum mem-
Megaton project (Kurihara and Hanakawa 2013) brane distillation: experiments and modeling. AIChE
in Japan and in the SeaHero project (Kim J 43(2):398–408
Bhattacharya M, Dutta SK, Sikder J, Mandal MK
et al. 2009, 2011) in South Korea. In the last (2014) Computational and experimental study of chro-
part of these two projects, hybrid systems with mium (VI) removal in direct contact membrane distil-
MD and PRO units have been proposed for the lation. J Membr Sci 450:447–456
extraction of valuable resources from the brine, Criscuoli A, Bafaro P, Drioli E (2013) Vacuum membrane
distillation for purifying waters containing
the minimization of the environmental impact of arsenic. Desalination 323:17–21
the brine, and the recovery of energy. Drioli E, Calabrò V, Wu Y (1986) Microporous mem-
branes in membrane distillation. Pure Appl Chem
58(12):1657–1662
Drioli E, Criscuoli A, Macedonio F (eds)
List of Symbols (2011) Membrane-based Desalination: an Integrated
Approach (MEDINA). Iwa Publishing, London
Drioli E, Ali A, Macedonio F (2015) Membrane distilla-
AGMD Air gap membrane distillation tion: recent developments and perspectives. Desalina-
DCMD Direct contact membrane distillation tion 356:56–84. doi:10.1016/j.desal.2014.10.028
FS PP Flat sheet polypropylene Duan SH, Ito A, Ohkawa A (2001) Removal of trichloro-
ethylene from water by aeration, pervaporation and
FS PS or PES Flat sheet polysulfone or
membrane distillation. J Chem Eng Jpn
polyethersulfone 34(8):1069–1073
FS PTEF Flat sheet polytetrafluoroethylene El-Bourawi MS, Ding Z, Ma R, Khayet M (2006)
MDCMD Modified direct contact membrane A framework for better understanding membrane dis-
tillation separation process. J Membr Sci 285:4–29
distillation
Garcia-Payo MC, Izquierdo-Gil MA, Fernandez-Pineda
PP and PVDF FS Polypropylene and C (2000) Air gap membrane distillation of aqueous
polyvinylidene difluoride flat sheet alcohol solutions. J Membr Sci 169:61–80
PP Polypropylene Gryta M (2013) The concentration of geothermal brines
with iodine content by membrane distillation. DES
PTFE Polytetrafluoroethylene
325:16–24
PVDF Polyvinylidene difluoride Gryta M, Markowska-Szczupak A, Bastrzyk J, Tomczak
VMD Vacuum membrane distillation W (2013) The study of membrane distillation used for
separation of fermenting glycerol solutions. J Membr
Sci 431:1–8
Hickenbottom KL, Cath TY (2014) Sustainable operation
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recovery from hypersaline solutions. J Membr Sci
454:426–435
Alkhudhiri A, Darwish N, Hilal N (2013) Produced water
Hou D, Dai G, Wang J, Fan H, Luan Z, Fu C (2013) Boron
treatment: application of air gap membrane distilla-
removal and desalination from seawater by PVDF flat-
tion. Desalination 309:46–51
sheet membrane through direct contact membrane dis-
Banat FA, Al-Shannag M (2000) Recovery of dilute
tillation. Desalination 326:115–124
acetone–butanol–ethanol (ABE) solvents from aque-
Khayet M (2013) Treatment of radioactive wastewater
ous solutions via membrane distillation. Bioprocess
solutions by direct contact membrane distillation
Eng 23(6):643–649
using surface modified membranes. Desalination
Banat FA, Simandl J (1996) Removal of benzene traces
321:60–66
from contaminated water by vacuum membrane distil-
Khayet M, Godino MP, Mengual JI (2003) Theoretical
lation. Chem Eng Sci 51(8):1257–1265
and experimental studies on desalination using the
4 Membrane Distillation Applications

sweeping gas membrane distillation. Desalination Shao F, Hao C, Ni L, Zhang Y, Du R, Meng J, Liu Z, Xiao
157:297–305 C (2014) Experimental and theoretical research on
Khayet M, Mengual JI, Zakrzewska-Trznadel G (2006) N-methyl-2-pyrrolidone concentration by vacuum
Direct contact membrane distillation for nuclear desa- membrane distillation using polypropylene hollow
lination Part II. Experiments with radioactive solu- fiber membrane. J Membr Sci 452:157–164
tions. Int J Nucl Desalinat (IJND) 56:56–73 Singh D, Sirkar KK (2012) Desalination of brine and
Kim S, Cho D, Lee M-S, Oh BS, Kim JH, Kim IS produced water by direct contact membrane distilla-
(2009) SEAHERO R%26D program and key strategies tion at high temperatures and pressures. J Membr Sci
for the scale-up of a seawater reverse osmosis (SWRO) 389:380–388
system. Desalination 238(1–3):1–9 Sudoh M, Takuwa K, Iizuka H, Nagamatsuya K (1997)
Kim S, Oh BS, Hwang M-H, Hong S, Kim JH, Lee S, Kim Effects of thermal and concentration boundary layers
IS (2011) An ambitious step to the future desalination on vapor permeation in membrane distillation of aque-
technology: SEAHERO R%26D program ous lithium bromide solution. J Membr Sci 131:1–7
(2007–2012). Appl Water Sci 1(1–2):11–17 Tang JJ, Zhou KG, Zhao FG, Li RX, Zhang QX
Kurihara M, Hanakawa M (2013) Mega-ton Water Sys- (2003) Hydrochloric acid recovery from rare earth
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ject on seawater desalination and wastewater (1) Study on the possibility. J Rare Earths 21:78–82
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Lawson KW, Lloyd DR (1996) Membrane distillation. of fluid from sulphuric acid treatment of
I. Module design and performance evaluation using phosphogypsum by membrane distillation. J Membr
vacuum membrane distillation. J Membr Sci Sci 78:277–282
120:111–121 Tomaszewska M, Białończyk L (2013) Production of eth-
Lawson KW, Lloyd DR (1997) Membrane distillation. anol from lactose in a bioreactor integrated with mem-
J Membr Sci 124:1–25 brane distillation. Desalination 323:114–119
Li X, Qin Y, Liu R, Zhang Y, Yao K (2012) Study on Tomaszewska M, Gryta M, Morawski AW (1995) Study
concentration of aqueous sulfuric acid solution by on the concentration of acids by membrane distillation.
multiple-effect membrane distillation. Desalination J Membr Sci 102:113–122
307:34–41 Tun CM, Groth AM (2011) Sustainable integrated mem-
Macedonio F, Drioli E (2010) Hydrophobic membranes brane contactor process for water reclamation, sodium
for salts recovery from desalination plants. Desalin sulfate salt and energy recovery from industrial efflu-
Water Treat 18:224–234 ent. Desalination 283:187–192
Macedonio F, Curcio E, Drioli E (2007) Integrated mem- Wijekoon KC, Hai FI, Kang J, Price WE, Cath TY,
brane systems for seawater desalination: energetic and Nghiem LD (2014) Rejection and fate of trace organic
exergetic analysis, economic evaluation, experimental compounds (TrOCs) during membrane distillation.
study. Desalination 203:260–276 J Membr Sci 453:636–642
Mengual JI, Pena L (1997) Membrane distillation. Colloid Xie M, Nghiem LD, Price WE, Elimelech M (2013)
Interf Sci 1:17–29 A forward osmosis-membrane distillation hybrid pro-
Phattaranawik J, Fane AG, Pasquier ACS, Bing W (2008) cess for direct sewer mining: system performance and
A novel membrane bioreactor based on membrane limitations. Environ Sci Technol 47(23):13486–13493
distillation. Desalination 223(1–3):386–395 Yu X, Yang H, Lei H, Shapiro A (2013) Experimental
Qu D, Sun D, Wang H, Yun Y (2013) Experimental study evaluation on concentrating cooling tower blowdown
of ammonia removal from water by modified direct water by direct contact membrane distillation. Desali-
contact membrane distillation. Desalination nation 323:134–141
326:135–140 Zolotarev PP, Ugrosov VV, Volkina IB, Nikulin VN
Qureshi N, Meagher MM, Hutkins RW (1994) Recovery (1994) Treatment of waste-water for removing
of 2,3-butanediol by vacuum membrane distillation. heavy-metals by membrane distillation. J Hazard
Sep Sci Technol 29(13):1733–1748 Mater 37(1):77–82
Sarti GC, Gostoli C, Bandini S (1993) Extraction of
organic-compounds from aqueous streams by vacuum
membrane distillation. J Membr Sci 80:21–33
M

Membrane Distillation Bioreactor low molecular weight molecules do not leave the
(MDBR) reactor through the membrane, as they would
through MF or UF membranes in the conven-
Tony Fane tional MBR. This means that the organic reten-
School of Chemical Engineering, UNSW, The tion time (ORT) in the MDBR can be
University of New South Wales, Sydney, NSW, significantly longer than the hydraulic retention
Australia time (HRT) and recalcitrant organics are given
Singapore Membrane Technology Centre, longer to degrade. In contrast the conventional
Nanyang Technological University, Singapore MBR has ORT equal to HRT. The MDBR, in
common with other MBRs, typically has a small
“bleed”, or wastage, stream to maintain a steady-
The Membrane Distillation Bioreactor (MDBR) state concentration of mixed liquor suspended
combines a wastewater bioreactor with mem- solids (MLSS). The proportion wasted daily
brane distillation (MD) (Fane et al. 2012). It is determines the “sludge retention time” (SRT);
shown schematically in Fig. 1. The MDBR is a for example 5 % removal per day gives SRT of
member of the Membrane Bioreactor (MBR) 20 days, 10 % removal gives SRT of 10 days
family but with important differences from the etc. The accumulation of nonvolatile and
conventional MBR. The conventional MBR uses nonbiodegradable species in the reactor is deter-
microporous membranes, either microfiltration mined by the ratio of SRT/HRT, which represents
(MF) or ultrafiltration (UF), to retain biomass, the concentration factor and could exceed 20x.
or mixed liquor, within the reactor. The MDBR Retained salts can reach significant levels, but
employs a MD membrane to retain the mixed with acclimatization the biomass can cope.
liquor and provide the treated wastewater. The The MDBR can provide a high-quality treated
MDBR membranes can be either submerged in water, suitable for reuse. This is due to the unique
the bioreactor or located in a sidestream. An separation properties of the typical MD mem-
elevated temperature, typically 50–60  C, is brane. In common with other membrane pro-
used to drive water across the membrane and cesses, the MDBR can experience fouling, and
this means that thermophilic biomass are this can be controlled by bubbling and occasional
required. In addition the hydrophobic membrane cleaning. Experience indicates that the fouling is
retains nonvolatile salts that accumulate in the usually a combination of inorganic scale
reactor. Therefore the MDBR biomass need to (calcium salts) and biofouling. Fluxes of the
be salt tolerant (halotolerant). The MDBR con- order of 10 l/m2h can be sustained.
cept provides a “high retention” MBR, wherein
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_363-1
2 Membrane Distillation Bioreactor (MDBR)

W/Water

Negligible
TOC
Waste or Solar QIN
Heat QOUT

Biomass
(thermophilic) MD
Module
FS or HF

S Air

Membrane Distillation Bioreactor (MDBR), Fig. 1 Membrane distillation bioreactor

The MDBR is a developmental concept and References


not widely used. However it has been demon-
strated in the petrochemical industry (Khaing Fane AG, Phattaranawik J, Wong FS (2012) Contaminated
inflow treatment with membrane distillation bioreac-
et al. 2010) providing a highly treated water,
tor. US Patent 8,318,017B2 (PCT June 2006)
and driven by waste heat. Other target industries Khaing T-H, Li J, Li Y, Wai N, Wong FS (2010) Feasibil-
include food and pharmaceutical wastewaters. ity study on petrochemical wastewater treatment and
Another opportunity could be water reclamation reuse using a novel submerged membrane distillation
bioreactor. Sep Purif Technol 74:138–143
where an analysis shows a 30 % lower electrical
energy usage than a combined MBR and RO
process. Recently the MDBR has been operated
under anaerobic conditions with the generation of
biogas.
F

Fouling consequences, however, are especially severe in


pressure-driven membrane processes. When in a
Lidietta Giorno and Napoleone D’Agostino mass separation procedure a molecular mixture is
Institute on Membrane Technology, National brought to a membrane surface, some compo-
Research Council of Italy, ITM-CNR, University nents will permeate the membrane under a
of Calabria, Rende(CS), Calabria, Italy given driving force, while others are retained.
This leads to an accumulation of retained mate-
rial and to a depletion of the permeating compo-
Synonyms nents in the boundary layers adjacent to the
membrane surface. This phenomenon is referred
Fouling in membranes; Membrane fouling to as concentration polarization. The causes and
consequences of concentration polarization may
An intrinsic phenomenon of all membrane sepa- be rather different in different membrane pro-
ration processes is the decline of the flux through cesses. Often the adverse effects of concentration
the membrane as a function of time, due to con- polarization are intensified by an adsorption of
centration polarization effects and the formation certain feed mixture constituents at the mem-
of cake or gel layers by feed solution constituents brane surface. This phenomenon is referred to
retained by the membrane. Equally devastating as membrane fouling.
for the performance of a process is membrane Concentration polarization can be minimized
fouling. Membrane fouling is a general term. It by hydrodynamic means such as the feed flow
may be the result of concentration polarization; it velocity and the membrane module design. The
may also be the consequence of adsorption of control of membrane fouling, however, is more
feed solution constituents at the membrane sur- difficult. The transition between concentration
face and especially in microfiltration also within polarization and fouling can be expressed by the
the membrane structure. The control of concen- concept of “critical flux.” This concept was intro-
tration polarization and membrane fouling is a duced in the 1990s (Field et al. 1995; Howell
major engineering aspect in the design of mem- 1995; Bacchin 2004), and it is the flux value
brane separation processes and equipment (Brian below which a decline of flux with time does
1966; Blatt et al. 1970; Jonsson and Boesen 1984; not occur, above it fouling is observed. Critical
Bian et al. 2000; Hoek and Elimelech 2003; flux values depend on numerous parameters, such
Cornelissen et al. 2004). as properties of solutions to be treated (particle
Concentration polarization effects will occur size, concentration, ionic strength, pH), surface
in all membrane separation processes. Its interactions (zeta potential, surface tension), and
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_366-1
2 Fouling

Fouling, pure water flux


Fig. 1 Schematic diagram

flux
illustrating the difference
between the flux decline
due to concentration concentration polarization
polarization and due to
membrane fouling

membrane fouling

time

hydrodynamic conditions (axial velocity) porous and thus permeable for aqueous solutions
(Bromley et al. 2002; Chen 1998; Ingmar as some inorganic precipitants or highly imper-
et al. 1999; Belfort et al. 1994). meable as some films of mineral oils or hydro-
When operating below the critical flux, it is phobic surfactants. The fouling mechanism
possible to observe a linear correlation between depends also on the membrane process. In elec-
flux and transmembrane pressure. Above it, fur- trodialysis fouling is caused mainly by the pre-
ther increase in transmembrane pressures lead to cipitation of polyelectrolytes or sparingly soluble
additional layer deposit on the membrane sur- salts such as CaSO4 or CaCO3. Membrane foul-
face, until a point where the deposit fully com- ing in electrodialysis affects mainly the anion-
pensates the increase in pressure drop. At this exchange membranes because most of the colloi-
stage the liming flux is reached, which represents dal and macromolecular polyelectrolytes present
the maximum stationary permeation flux. After in natural waters such as humic acids or proteins
operating above the critical flux value, decreasing are negatively charged. In ultra- and
the transmembrane pressure will not lead to the microfiltration of biological solutions, but also
previous flux behavior. in reverse osmosis of sea water, biological foul-
However, experimental evidences show that, ing is a severe problem affecting the economics
although operating at subcritical flux, gradual of the processes. In biomedical applications pro-
fouling develops in membrane materials, and it tein adsorption and protein denaturation at the
proves to be hydraulically irreversible after a membrane surface is often impairing the perfor-
long period experimentation (Ognier et al. 2004). mance of the membranes. In membrane distilla-
The formation of a gel or cake layer is one tion, adsorption of molecules can change surface
cause for membrane fouling. Gel or cake layer energy and hydrophobic properties.
formation may be caused by a variety of materials The difference between concentration polari-
including inorganic precipitates such as CaSO4, zation and membrane fouling or scaling is illus-
Fe(OH), and other metal hydroxides; organic trated schematically in Fig. 1.
materials such as proteins, humic acids, and Concentration polarization is a reversible pro-
other macromolecular materials; and biological cess based on diffusion and takes place over a few
components such as microorganisms and prod- seconds; it can be described adequately by a
ucts of their metabolism (biofouling). Membrane simple mathematical model and easily be con-
fouling may also occur without concentration trolled by the proper process design. Fouling is
polarization, i.e., a direct transport to the mem- generally irreversible and the flux decline takes
brane surface. The attachment of the substances place over many minutes, hours, or even days.
to the membrane surface may be caused by A constant flux is generally not reached at all.
adsorption due to hydrophobic interactions, van Membrane fouling is more difficult to describe
der Waals force attractions, or electrostatic and to control by experimental means. Membrane
forces. The fouling layer itself may be rather fouling is determined by a variety of different
Fouling 3

Methods to reduce concentration polarization

Reduce pressure Reduce concentration Reduce solids


at membrane surface in feed

Mixing perpendicular Low concentration Remove concentration Increase mass


to membrane factor at membrane surface transfer of solids
back

Paddle Static Boundary layer Mechanical


mixers mixers skimming scouring

High velocity gradient Increase diffusivity Thin Short flow


channels length
Move Move Increase
membrane liquid temperature

Fouling, Fig. 2 Methods to reduce concentration polarization

parameters including the feed solution constitu- instance, in hollow fiber modules, the elimination
ents and their concentration, membrane material, of all particulate materials is of great importance
and the fluid dynamic system design. Membrane for the proper function of the membrane.
fouling can be caused by simple precipitation of Membrane surface modifications include the
insoluble materials or reversible and irreversible introduction of hydrophilic moieties or charged
adsorption of components at the membrane sur- groups in the membrane surface by chemical
face and within the membrane pores. means or plasma deposition.
The means of preventing or at least controlling Increasing the shear rate imposed by the feed
membrane fouling effects are as heterogeneous as solution on the membrane surface will in many
the different material and mechanisms causing cases reduce the membrane fouling. High feed
the fouling (Ridgway et al. 1983; Nilson 1998). flow velocities and the proper module design are
The main procedures to avoid or control concen- efficient tools in controlling membrane fouling
tration polarization and fouling involve: (Fig. 3).
When in spite of an adequate membrane and
• Pretreatment of the feed solution module design the membrane flux is decreasing
• Membrane surface modifications with operation time to an unacceptable low value,
• Hydrodynamic optimization of the membrane it is necessary to clean the membrane to restore
module the flux in part or completely. Typical cleaning
• Membrane cleaning with the proper chemical agents are acids and bases, such as HNO3 and
agents NaOH, complexing agents, enzymes, and deter-
gents. Another very effective method to mini-
A list of various methods to reduce concentra- mize the effects of membrane fouling in
tion polarization is reported in Fig. 2. microfiltration is backflushing (Fig. 4). In
A pretreatment of the feed solution may backflushing, the applied pressure is reversed
include chemical precipitation, prefiltration, pH and the permeate is pushed through the mem-
adjustment, chlorination, or carbon adsorption. In brane, lifting off fouling material that had been
some membrane module, design concepts as, for precipitated on the feed side membrane surface
and washing it out of the filtration device.
4 Fouling

Fouling, Fig. 3 Effect of axial velocity on concentration polarization

Fouling,
Fig. 4 Backflushing
method to reduce fouling Suspension Suspension

Backflushing
Jv

With
backflushing

Without
backflushing
t

Backflushing is done in certain time intervals for ultrafiltration: cause, consequences and control tech-
a couple of seconds. niques. In: Flinn JE (ed) Membrane science and tech-
nology. Plenum Press, New York, pp 47–97
Brian PTL (1966) Mass transport in reverse osmosis. In:
Merten U (ed) Desalination by reverse osmosis. MIT
Press, Cambridge, MA, p 161
References Bromley AJ, Holdich RG, Cumming IW (2002) Particulate
fouling of surface microfilters with slotted and circular
Bacchin P (2004) A possible link between critical and pore geometry. J Membr Sci 196:27
limiting flux for colloidal systems: consideration of Chen V (1998) Performance of partially permeable
critical deposit formation along a membrane. microfiltration membranes under low fouling condi-
J Membr Sci 235:111–122 tions. J Membr Sci 147:265
Belfort G, Davis RH, Zydney AL (1994) The behaviour of Cornelissen ER, Harmsen D, de Korte KF, Ruiken CJ, Qin
suspensions and macromolecular solution in crossflow J-J, Oo H, Wessels LP (2004) Membrane fouling and
microfiltration. J Membr Sci 98:1–58 process performance of forward osmosis membranes
Bian R, Yamamoto K, Watanabe Y (2000) The effect of on activated sludge. J Membr Sci 319:158–168
shear rate on controlling the concentration polarization Field RW, Wu D, Howell JA, Gupta BB (1995) Critical
and membrane fouling. Desalination 131:225–236 flux concept for microfiltration fouling. J Membr Sci
Blatt WF, Dravid A, Michaels AS, Nelsen LM (1970) Sol- 100:259
ute polarization and cake formation in membrane
Fouling 5

Hoek EMV, Elimelech M (2003) Cake-enhanced concen- Nilson JL (1998) Fouling of an ultrafiltration membrane
tration polarization: a new fouling mechanism for salt- by dissolved whey protein concentrate. J Membr Sci
rejecting membranes. Environ Sci Technol 36:147
24:5581–5588 Ognier S, Wisniewski C, Grasmick A (2004) Membrane
Howell J (1995) Subcritical flux operation of bioreactor fouling in sub-critical filtration conditions:
microfiltration. J Membr Sci 107:165 a local critical flux concept. J Membr Sci 229:171
Ingmar HH, Eert V, Gun T, Christian T (1999) The influ- Ridgway HF, Justice C, Kelly A, Olson BH (1983) Micro-
ence of the membrane zeta potential on the critical flux bial fouling of reverse osmosis membranes used in
for crossflow microfiltration of particle suspensions. advanced wastewater treatment technology: chemical,
J Membr Sci 156:153 bacteriological and ultrastructural analyses. Appl
Jonsson G, Boesen CE (1984) Polarization phenomena in Environ Microbiol 45:1066
membrane process. In: Belfort G (ed) Synthetic mem-
brane processes. Academic, New York
M

Membrane Reactor Equilibrium hence the equilibrium composition of the


Conversion reacting system kept under a set reaction pres-
sure. As well known, the equilibrium expresses
Giuseppe Barbieri the highest limit for reaction conversion, and it
Institude on Membrane Technology, Italian will be here indicated as TREC (Traditional
National Research Council, Rende(CS), Italy Reactor Equilibrium Conversion).
The conversion of a real chemical reactor
(of finite size) depends on several factors, e.g.,
The equilibrium constant of any reaction is func- reactor model, feed flow rate, residence time, and
tion of temperature only. The equilibrium of a heat transfer with the environment in addition to
conventional/traditional reacting system is func- the variables before indicated. Thus, its conver-
tion only of the thermodynamic variables sion is always lower than the equilibrium one.
(temperature, pressure, and mixture composi- A membrane reactor (MR) has, in addition to
tion). It is independent from the reactor model the traditional reactor, another chamber/volume:
(continuous stirred tank reactor, plug flow reac- the one named permeate. Therefore, it consists of
tor, batch reactor, etc.), fluid dynamics (mixing, two (reaction and permeation) volumes separated
diffusion, etc.), heat exchange (isothermal, adia- by a selective membrane. One can image each
batic, or no-isothermal reactor), reactor size, chamber is provided with a piston moving with-
etc. since the equilibrium is reached when varia- out friction, for keeping a constant pressure; con-
tion in temperature, pressure, and composition is sequently, the reaction and permeation volumes
no longer present in the chemical system. change according to the pistons movement. In
This condition is mathematically expressed by addition, the reaction pressure can be different
the following equations set valid for a reacting from the permeate pressure. During the reaction,
closed (no mass transfer with the environment) the chamber volumes change for achieving the
system consisting of N reactions. chemical and permeating equilibria. As the reac-
tive equilibrium, the permeative one has a
N Gas   uij dynamic character such as the reactive one; this
Kpj ¼ ∏ PReaction xi ðX1 , X2 ,::, XN Þ means molecules (if any) permeating the mem-
i¼1 (1)
brane from reaction side to permeate side are
j ¼ 1,::, N Reaction
equal in number to the molecules permeating in
the opposite direction.
The formulation in terms of Kp constants enables
Temperature, pressure, and composition of the
for the evaluation of reaction conversion and
permeate can be different from those or reaction
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_368-1
2 Membrane Reactor Equilibrium Conversion

Membrane Reactor Equilibrium Conversion, Table 1 Thermodynamics table for water gas shift reaction (CO +
H2O = CO2 + H2) in an MR. Both reaction and permeating equilibrium are taken into account
Reaction CO H2O CO2 H2
Initial state n0 m n0 m1 n0 m2 n0
Reaction conversion x n0 x n0 x n0 x n0
Reactive equilibrium state n0 (1x) n0 (mx) n0 (m1 + x) n0 (m2 + x)
Permeation – – – z [n0 (m2 + x)]
Reactive and permeative equilibrium state n0 (1x) n0 (mx) n0 (m1 + x) n0[(m2 + x) (1z)]
Total mole number n0[1 + m + m1 + m2  z (m2 + x)]
Where, m > =x; x = MREC; z permeate hydrogen fraction
m, m1, and m2 are the feed molar ratio with respect to CO of H2O, CO2, and H2, respectively

volume. These variables have also to be taken This is the permeation equilibrium expressed as
into account for evaluating the equilibrium of an the equality of the chemical potentials (e.g., par-
MR. Nevertheless, another constrain is required tial pressures for a gas phase reaction) (Barbieri
for the equilibrium of an MR in addition to the et al. 2001, 2005; Marigliano et al. 2003) on both
one defined by Eq. 1 for the traditional reactor. membrane sides of any permeable species Eq. 2.

ChemicalPotentialEquilibrium
i ¼ ChemicalPotentialReaction
i ¼ ChemicalPotentialPermeation
i
Equilibrium (2)
Pressurei ¼ Pressurei
Reaction
¼ Pressurei
Permeation
8 permeable species

This condition is independent from the mem- the reaction(s) adding to it the terms related to
brane type and permeation rate. As chemical the permeative equilibrium.
equilibrium in a conventional reactor, and in an
MR as well, is independent from the reaction CO þ H2 O ¼ CO2 þ H2 DH0298
path, similarly the MR equilibrium is indepen-
¼ 41 kJ mol1
dent from permeation rate.
The hydrogen permeates Pd-based mem-
branes following the Sieverts law. Even though, Table 1 reports the thermodynamics table for
the membrane characteristics (e.g., Pd, Pd-Ag, calculating the equilibrium conversion of the
thickness, etc.) influence the permeation rate water gas shift reaction in a Pd-based MR, all
and hence the time necessary to reach the equi- the figures are in moles. The procedure for calcu-
librium, the value of these parameters does not lating the number of moles at the equilibrium is
affect the MR equilibrium. the one known since long time from chemistry as
The equilibrium depends on the extraction the fourth row “reactive equilibrium state” of
capacity of the membrane system which is a Table 1 shows. In fact, in absence of a membrane
function of the temperature, pressure, and com- this conversion is the one of a traditional reactor
position of the MR permeate volume that directly and here is identified as TREC. The presence of a
gives the condition of Eq. 2. selective membrane contributes to product
The MREC (Membrane Reactor Equilibrium (hydrogen) removal and hence to increase the
Conversion) can be easily calculated using the equilibrium conversion because of the mass law
constrains of Eqs. 1 and 2. MREC can be also effect or the Le Ch^atelier–Braun principle.
calculated using the thermodynamics table for Therefore, the equilibrium conversion of a
Membrane Reactor Equilibrium Conversion 3

Membrane Reactor Equilibrium Conversion, Table 2 Number of moles determination at reactive and permeative
equilibrium in a membrane reactor
Moles n-butane n-butene Isobutene Hydrogen
Initial state n0 – – –
Reactive state of reaction 1  n0 x n0x – n0 x
Reactive state of reaction 2  n0 x w n0 x w
Permeation state – – –  n0 x z
Permeative and reactive equilibrium state n 0 ð 1  xÞ n0 x ð 1  w Þ n0 x w n0 x ð1  zÞ
Total number of moles n0 ð1 þ x  xzÞ
Where, x = MREC for reaction 1, w = MREC for reaction 2, z permeate hydrogen fraction
The initial concentration of n-butene, isobutene, and hydrogen was chosen as zero

reactor conversion (here named MREC) is The other, permeative constrain Eq. 2 for the
always higher than TREC. MREC is equal to hydrogen, the only permeating species is
TREC in absence of any permeation.
The fifth row includes the term (z) for hydro- PEquilibrium
H2 ¼
gen permeation through a Pd-based membrane, n0 ½ðm2 þ xÞð1  zÞ
whereas the sixth row reports the moles present in PReaction
n0 ½1 þ m þ m1 þ m2  zðm2  xÞ
the reaction volume under the reactive and per-
meative equilibrium condition. CO conversion and the hydrogen fraction perme-
The total mole number in an MR owing to ate the membrane are calculated resolving this set
permeation is lowered by the reducing term of two equation in two unknowns: the conversion
{z [n0 (m2 + x)]} with respect to traditional (MREC) and the hydrogen permeated the
reactor. membrane.
The equilibrium constant of the reaction Another example of using thermodynamics
(reactive constrain, see Eq. 1) for WGS reaction table is reported for the n-butane dehydroisome-
considering the reactive and permeative equilib- rization (Al-Megren et al. 2013). This reaction
rium terms can be expressed as (reaction 3) involves the dehydrogenation of
n-butane (reaction 1) and successive isomeriza-
ðm1 þ xÞ½ðm2 þ xÞð1  zÞ tion to isobutene (reaction 2). The main products
KP ¼
ð1  x Þðm  x Þ measured were normal butenes, isobutane, and
isobutene.

n  butane ¼ n  butene þ H2 DHReaction ð@25  CÞ ¼ 130 kJ mol1 (reaction1)

n  butene ¼ isobutene DHReaction ð@25  CÞ ¼  17 kJ mol1 (reaction2)

n  butane ¼ isobutene þ H2 DHReaction ð@25  CÞ ¼ 1137 kJ mol1 (reaction3)

From the thermodynamics table (Table 2), after reaction 1 and reaction 2 and the permeation
some algebra, the equilibrium constants for equilibrium condition are:
4 Membrane Reactor Equilibrium Conversion

x2 ð1  zÞð1  wÞ Reaction side References


K P1 ¼ P
ð1 þ x  xzÞð1  xÞ
Al-Megren HA, Barbieri G, Mirabelli I, Brunetti A,
Drioli E, Al-Kinany MC (2013) Direct conversion of
w
K P2 ¼ n-butane to isobutene in a membrane reactor: a ther-
ð1  wÞ modynamic analysis. Ind Eng Chem Res
52:10380–10386. doi:10.1021/ie400006c
x ð1  zÞ Barbieri G, Marigliano G, Perri G, Drioli E (2001)
PEquilibrium ¼ PReaction side Conversion–temperature diagram for a palladium
hydrogen
ð1 þ x  xzÞ membrane reactor. Analysis of an endothermic reac-
tion: methane steam reforming. Ind Eng Chem Res
This is a set of three equation in three unknowns 40:2017–2026. doi:10.1021/ie0006211
that resolved for x, w, and z gives the conversion Barbieri G, Brunetti A, Granato T, Bernardo P, Drioli
E (2005) Engineering evaluations of a catalytic mem-
values (MRECs) of the reaction 1 and reaction 2 brane reactor for water gas shift reaction. Ind Eng
and the permeate hydrogen fraction. Chem Res 44:7676–7683. doi:10.1021/ie050357h
Marigliano G, Barbieri G, Drioli E (2003) Equilibrium
conversion for a palladium membrane reactor. Depen-
dence of the temperature and pressure. Chem Eng
Process 42:231–236. doi:10.1016/S0255-2701(02)
00092-2
M

Membrane Wettability gLW  ð1 þ cos YÞ2


gLW
s ¼ l
(2)
4
Annarosa Gugliuzza
Institute on Membrane Technology - Research gl  ð1 þ cos YÞ ¼ 2
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ffi
National Council, ITM-CNR, Rende (CS), Italy pffiffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffi
þ
 þ
gs  gl þ gs  gl þ gs  gl
LW LW  

(3)
The concept of wettability (S) is referred to the
ability of a liquid to wet a surface (Hsu pffiffiffiffiffiffiffiffiffiffi
gAB
s ¼ 2 gþs gs
þ (4)
et al. 2011). The degree of wettability, also
known as a wetting or spreading, is controlled where the Lifshitz–van der Waals forces
by interfacial forces established between a liquid gLW[mJ/m2], polar gAB[mJ/m2], acid (electron
(L), solid (S), and vapor (V) phase at the mini- acceptor) g+[mJ/m2], and base (electron donor)
mum equilibrium distance. These interaction g[mJ/m2] are the components of the surface free
types are usually expressed as surface tensions energy g [mJ/m2] and can be calculated from
(g) and can be correlated to the wettability coef- mean values of the apparent contact angle (ya),
ficient by a mathematical equation: expressed in a somewhat simplified form by the
Young’s equation:
S ¼ gSV  ðgSL þ gLV Þ (1)
gSV  gSL
The surface tension, expressed as a force per unit cos ðYa Þ ¼ (5)
gLV
length [N/m] or energy per unit surface area
[J/m2], is a direct measurement of the cohesive It is a convention to consider y = 90 as a bound-
energy required for minimizing the free surface ary value between hydrophilicity and hydropho-
area at the interface, where the number of similar bicity. Values less than 90 indicate hydrophilic
species is more restricted than bulk and attractive membrane surfaces with a positive liquid spread-
forces are unequal and unbalanced in all direc- ing, whereas angle values higher than 90 are
tions (Fig. 1). measured on hydrophobic membrane surfaces
This parameter and related polar and nonpolar with negative spreading values (Fig. 2). Rolling
components can be estimated by a set of mathe- water droplets can be observed on super-
matical equations (Good and Van Oss 1992): hydrophobic surfaces with y > 150 and S<<0.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_370-6
2 Membrane Wettability

Membrane Wettability, Air


Fig. 1 Representative Interface
scheme of cohesive forces Cohesive forces
at an interface

Substrate

Attractive forces

a S>0 q < 90° b S<0 q < 90° c S << 0 q > 150°


Hydrophilic surface Hydrophobic surface Super-hydrophobic surface

Membrane Wettability, Fig. 2 Water droplets on wettable (a), non-wettable (b), and super-hydrophobic surfaces

In all cases, the apparent contact angle can be In the Wenzel model, the surface grooves are
regarded as the result of combined morphological completely filled by the liquid and the contact
(i.e., tailed and loopy polymer segments, angle is determined by
grooves, and pores) and chemical (i.e., functional
 
binding or nonbinding sites) elements. Both two g  gSL
cos ðYw Þ ¼ R SV (6)
contributions can go to the same or opposite gLV
direction, depending on the nature of the chemi-
cal and physical forces established at the inter- Combining this equation with the Young’s one, a
face. Normally, large membrane surface affinity simplified relation can be achieved:
toward a liquid produces extensive spreading,
while higher surface roughness minimizes cos ðYw Þ ¼ R  cos ðYa Þ (7)
it. The roughness factor or rugosity (R) is associ-
ated with an irregularity of the membrane surface Instead, in the Cassie–Baxter model, grooves as
and can reduce the adhesion between liquid and well as pores are filled by air, which reduces the
substrate, causing an increase in the apparent adhesion line between liquid and substrate,
contact angle (Thomas 1999). In this respect, resulting in higher contact angle values:
Wenzel and Cassie–Baxter equations describe
the wettability better than Young’s equation, cos ðYCB Þ ¼ f s  cos ðYa Þ þ f v  cos ðYv Þ (8)
which is considered valid for ideal surfaces only
(Fig. 3).
Membrane Wettability 3

a b c
gLV Droplet
Droplet
gSV gSL Droplet qa qa
qa

Soft surface Rough surface Pillar surface

d Zigzag profile

Membrane Wettability, Fig. 3 Effects of the roughness surface described by Wenzel equation, (c) a pillar surface
factor on the contact line between droplet and surface: (a) described by Cassie–Baxter equation, and (d) zigzag pro-
a flat surface described by Young’s equation, (b) a rough file section responsible for increased surface roughness

where ya is the angle measured on the flat surface, constantly pumped into (advancing mode, yadv)
whereas fs and fv are the fractions of the solid and and out (receding mode, yrec) a droplet in contact
vapor on the surface, respectively. with the membrane. The advancing contact angle
Some authors have proposed a “zigzag” geo- gives indirect indication about hydrophobic
metric model that corrects for roughness factor domains distributed throughout the surface; the
for contact angle measurements, thereby making receding one reveals the ability of local chemical
possible an evaluation of the surface chemistry moieties to rearrange when coming in contact
effects (Taniguchi and Belfort 2002). with the liquid phase. The hysteresis expresses
Contact angle measurements are powerful the difference between two plateau values, due to
tools able to reveal variations of the supramolec- chemical and morphological effects at the
ular chemistry owing to adsorption, fouling, liquid–surface interface.
affinity, or dry–wet switch taking place on the
membrane surfaces during separation processes.
In this respect, useful indication can be obtained
References
about the opportunity to put in contact mem-
branes with chemical streams without damages Good RJ, Van Oss CJ (1992) In: Schrader ME, Loeb GL
and/or special treatments. Cleaning against dirty (eds) Modern approaches to wettability. Plenum Press,
or chemical contaminations can be monitored as New York
well as energy cohesive can be determined in Gugliuzza A, Drioli E (2004) Role of additives in the
water vapor transport through block co-poly (amide/
order to detect the nature of the interfacial forces ether) membranes: effects on surface and bulk polymer
that control adhesion processes. Also, swelling properties. Eur Polym J 40/10:2381–2389
along with wetting and dewetting phenomena Gugliuzza A, Drioli E (2007) PVDF and HYFLON AD
can be studied under the action of specific trig- membranes: ideal interfaces for contactor applications.
J Membr Sci 300:51–62
gers. Static and dynamic contact angle modes Gugliuzza A, Fabiano R, Garavaglia MG, Spisso A, Drioli
take the advantage of investigating all these E (2006) Study of the surface character as responsible
supramolecular changes in real time (Gugliuzza for controlling interfacial forces at membrane–feed
and Drioli 2007; Gugliuzza and Drioli 2004, interface. J Colloid Interface Sci 303(2):388–403
Gugliuzza A, Fabiano R, Garavaglia MG, Spisso A, Drioli
Gugliuzza et al. 2006, 2007). In static mode, a E (2007) Corrigendum to study of the surface character
predetermined volume of liquid is placed on the as responsible for controlling interfacial forces at
membrane surface and changes against time can membrane-feed interface. J Colloid Interface Sci
be monitored. In dynamic mode, the liquid is 306(1):192–193, vol 303, pg 388, 2006
4 Membrane Wettability

Hsu S-H, Woana K, Sigmund W (2011) Biologically Taniguchi M, Belfort G (2002) Correcting for surface
inspired hairy structures for superhydrophobicity. roughness: advancing and receding contact angles.
Mater Sci Eng R Rep 72/10:189–201 Langmuir 18:6465–6467
Thomas TR (1999) Rough surfaces, 2nd edn. Imperial
College Press, London
M

Metal-Organic Frameworks (MOFs) molecules. Conventionally, the driving force


for reaction, nucleation, and crystal growth is
Tania Rodenas provided by convective (or microwave) heating.
Max Planck Institute f€
ur Chemische Alternatively, electrochemical and mechano-
Energiekonversion, M€ ulheim an der Ruhr, chemical synthesis methods, among others,
Germany have been described (Stock and Biswas 2012).
The MOF crystal size and morphology can be
modified by adjusting the synthesis conditions to
Metal-organic frameworks (MOFs), also alter the relative rates of nucleation and crystal
called porous coordination polymers (PCPs), growth processes or to favor growth along cer-
are a class of crystalline solid materials whose tain crystallographic directions.
structure consists of a regular, two- or three- The internal structure of MOFs displays high
dimensional network of metal cations or metal mass-specific surface areas (typically in the range
oxide clusters (so-called nodes) connected by of 300–6000 m2/g). It typically defines pores and
organic molecules (so-called linkers). Figure 1a cavities in the micropore range (<2 nm) or, less
depicts conceptually how the three-dimensional often, in the mesopore range (2–50 nm). Owing to
structure of a MOF is built by assembling metal the large surface areas and porosities, along with
(oxide) nodes and organic linkers, while Fig. 1b their amenability to be designed with adjustable
shows a representative scanning electron micro- surface properties and pore sizes, in the range of
graph of MOF crystals. First reports on metal- molecular dimensions, via either the judicious
organic frameworks date back to 1959 selection of the node and linker building units or
(Kinoshita et al. 1959). Attention toward this post-synthesis modifications, MOFs have been
class of materials was boosted in the 1990s by long considered ideal solid adsorbents for sepa-
more rational approaches to their “reticular” ration applications.
design and synthesis (Hoskins and Robson The capacity of MOFs to separate molecules is
1989). Since then, extensive research efforts generally ascribed to either one or an interplay of
have led to several thousand experimentally several of the following main mechanisms:
reported MOF structures and have notably
broaden the scope of their potential applications 1. The “molecular sieving” effect, by virtue of
(MacGillivray 2010; MacGillivray and Lukehart which certain molecules are prevented from
2014). Generally MOFs are synthesized in solu- penetrating the pores of the MOF while other
tion by reacting a salt of the metal node precur- molecules can enter and adsorb, depending on
sor with the organic linker (precursor) their molecular size and/or shape.
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_375-1
2 Metal-Organic Frameworks (MOFs)

a b

Synthesis

Organic Metal oxide


‘linker’ ‘node’

Extened MOF structure

Metal-Organic Frameworks (MOFs), Fig. 1 (a) Sche- Dr. Christian J. Doonan (University of Adelaide)). (b)
matic representation of how an extended MOF structure is Representative scanning electron micrograph of NH2-
built upon the assembly of metal (oxide) nodes and MIL-53 (Al) MOF crystals
organic linkers (Adapted from image courtesy of

2. Selective adsorption based on adsorbate- frameworks are considered a prominent example


surface interactions, whereby certain intrinsic of solid adsorbents for separation applications
properties of the molecules such as their polar- both in the gas phase and in the liquid phase
ity or capacity to establish H-bonds determine (Li et al. 2012). Fine-tuning of the pore size/
different adsorption strengths on the surface of geometry via either direct synthesis or surface
the MOF and therefore the preferential modifications has resulted in MOF materials
adsorption of certain compounds over others. capable of discriminating even between stereo-
In certain cases, the selective adsorption of a isomeric molecules, i.e., those having an identi-
given molecule is favored owing to its distinct cal bond of constituent atoms but differing in the
capacity to adopt an energetically favored orientation of these atoms in space. Attesting
packing on the surface of the MOF adsorbent their large potential as functional materials for
via not only adsorbate-surface but also separation applications, MOF synthesis has
adsorbate-adsorbate interactions. recently reached industrial scale (http://www.
3. Adsorbate-induced framework chemistryviews.org/details/news/861963/1st_In
rearrangements. A number of MOF structures dustrial-scale_MOF_Synthesis.html).
exhibit flexibility, i.e., the capacity of their MOFs can be applied in adsorption-desorption
framework to rearrange upon the uptake of separations, to which end they are shaped in the
certain adsorbates. Strong interaction of the form of macroscopic pellets or coated on
MOF surface with an adsorbate can contract pre-shaped monoliths or meshes. They have also
the framework, resulting in a narrower pore been explored as constituents of membranes (Pera-
aperture. On the contrary, the framework of Titus 2014). On one hand, continuous, thin-film,
certain MOFs can expand when the uptake of pure MOF membranes can be prepared by deposit-
an adsorbent surpasses a given threshold, giv- ing or growing MOF crystals on a porous substrate,
ing rise to a wider pore aperture. The latter is as illustrated in the cross-sectional scanning elec-
widely known as “gate-opening” effect. Such tron membrane micrograph included in Fig. 2a. On
dynamic MOF structural modifications are the other hand, composite or mixed-matrix mem-
often highly selective to certain adsorbates branes incorporating MOF crystals as filler material
and play a determinant role in the discrimina- embedded within a polymer matrix have recently
tion of molecules via either “molecular siev- attracted a substantial interest as they potentially
ing” or selective adsorption. combine the easy fabrication and processing of
polymeric membranes with the intrinsic molecular
As a result of their outstanding potential for discrimination properties or MOFs. Figure 2b
molecular discriminations, metal-organic (bottom) depicts a FIB-SEM micrograph of the
Metal-Organic Frameworks (MOFs) 3

Metal-Organic Frameworks (MOFs), Fig. 2 (a) Cross- focused ion beam, of a mixed matrix membrane. MOF
sectional scanning electron micrograph of a membrane crystals appear as lighter objects on the darker gray back-
incorporating a thin film of MOF crystals on a porous ground corresponding to the polymer matrix (Adapted
a-Al2O3 substrate (Adapted with permission from Ranjan from Rodenas et al. (2014)). The bottom-left inset shows
and Tsapatsis (2009), copyright (2009) American Chem- a close-up detail where the different components and
ical Society). (b) Scanning electron micrograph of an boundary voids have been labeled
internal cross section, exposed upon milling with a

internal cross section of a mixed-matrix membrane http://www.chemistryviews.org/details/news/861963/


incorporating discrete MOF crystals within a con- 1st_Industrial-scale_MOF_Synthesis.html. Accessed
6 May 2014
tinuous polymer matrix. Kinoshita Y, Matsubara I, Higuchi T, Saito Y (1959) The
crystal structure of bis(adiponitrilo)copper(I) nitrate.
Bull Chem Soc Jpn 32:1221–1226
Cross-References Li J-R, Sculley J, Zhou H-C (2012) Metal-organic frame-
works for separations. Chem Rev 112:869–932
MacGillivray LR (2010) Metal-organic frameworks:
▶ Composite Membranes design and application. Wiley-VCH, Weinheim
▶ FIB-SEM Tomography, Membrane Micrograph MacGillivray LR, Lukehart CM (2014) Metal-organic
▶ Gas Phase framework materials. Wiley-VCH, Weinheim
Pera-Titus M (2014) Porous inorganic membranes for
▶ Liquid Phase CO2 capture: present and prospects. Chem Rev
▶ Mixed Matrix Membranes 114:1413–1492
▶ MOF Membrane Ranjan R, Tsapatsis M (2009) Microporous metal
▶ Molecular Sieving organic framework membrane on porous support
using the seeded growth method. Chem Mater
▶ Selective Adsorption 21:4920–4924
▶ Separation Rodenas T, van Dalen M, Garcia-Perez E, Serra-Crespo P,
▶ Surface Modifications Zornoza B, Kapteijn F, Gascon J (2014) Visualizing
MOF mixed matrix membranes at the nanoscale:
towards structure-performance relationships in CO2/
CH4 separation over NH2-MIL-53(Al)@PI. Adv
References Funct Mater 24:249–256
Stock N, Biswas S (2012) Synthesis of metal-organic
Hoskins BF, Robson R (1989) Infinite polymeric frame- frameworks (MOFs): routes to various MOF topolo-
works consisting of three dimensionally linked gies, morphologies, and composites. Chem Rev
rod-like segments. J Am Chem Soc 111:5962–5964 112:933–969
M

Microcapsules may be encapsulated so that they will be released


gradually through the membrane (known as con-
Angela C. Macedo1,2 and F. Xavier3 trolled release or diffusion) or when release is
1
ISMAI – University Institute of Maia, Avenida intended to occur after a given period of
Carlos Oliveira Campos, Avioso S. Pedro, time – upon a change in external conditions that
Portugal trigger the wall to rupture, melt, or dissolve.
2
LEPABE - Laboratory of Engineering of Microcapsules can be classified, according to
Processes, Environment, Biotechnology and the type of membrane, as slow release, imperme-
Energy, University of Porto, Porto, Portugal able, and smart (Jackson and Lee 1991).
3
Department of Chemical Engineering, In the case of slow-release membranes, the
University of Porto, Porto, Portugal encapsulated component is released from the cap-
sules for a longer time, depending on the final
usage intended therefore. The release time
Microcapsules are discrete portions of an aque- depends on the membrane type – in particular
ous medium (core) suspended in another aqueous its composition and thickness – and may vary
medium, with immiscibility (and hence stability) from few days to several months (Marini
being assured usually by a lipid layer (membrane) et al. 1991). The core component may be water-
that resembles the phospholipid bilayer of cell or solvent-based and may assume a solid or a
membranes. They are often spherically shaped liquid state. Applications that regularly resort to
with a continuous membrane surrounding the such a type of membrane are fragrances and
core, but may take asymmetrical shapes – e.g., flavors, pesticides, and reactive chemicals. An
with a number of smaller droplets of the core example of the former is chewing gum – in
material embedded throughout the microcapsule; which flavors are supposed to last longer than
microcapsules may also have one or multiple the first bites. Another example is when flavor-
walls around the core, arranged in strata of vary- ings are comprised of two reactive components
ing thickness. The core – i.e., the encapsulated that should not react and thus lose their flavor
substance – has also been termed active ingredi- potential prematurely; in this case, the two com-
ent, nucleus, or internal phase; the membrane – ponents are microencapsulated individually. Pes-
i.e., the encapsulating material – is also referred ticides are also encapsulated to bring about
to as coating or wall (Jyothi et al. 2009). release over time, thus allowing farmers to
The purpose of microencapsulation is to con- apply them less often and at lower (and thus less
fine the core material within the capsule mem- toxic) concentrations than in a single use; the
brane and protect it. Alternatively, core materials environment is better protected, and a more
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_381-5
2 Microcapsules

efficient strategy for pest control results. Many product, by retaining flavors that would otherwise
varieties of oral and injected pharmaceutical for- evaporate and be readily lost.
mulations are microencapsulated as well – not Finally, when the core substances should be
only to effect release of the active component released only in certain circumstances (e.g., when
(s) over a longer period of time but also to guar- pH or temperature changes or when exposed to
antee release only at certain locations in the body. mechanical forces), smart membranes are
One example is aspirin, which can cause peptic selected. Successful examples are
ulcers and bleeding if doses are introduced all at microencapsulated fragrances that operate on
once: slow release decreases its detrimental risks the principle of scratch and sniff for release and
on the stomachal mucosa (Arshady 1993). some flavorings that must be protected from oxi-
Impermeable membranes have the active dation caused by exposure to light – so they
component encapsulated inside the membrane; should not be released prior to mastication
the chief purpose is to prevent release and thus (Obeidat 2009).
assure complete isolation from the environment.
This solution has been proven useful for phase
change materials targeted at textile and building References
industries: the said materials absorb or release
heat in response to changes in environmental Arshadi R (1993) Microcapsules for food.
temperatures – when temperatures rise, they J Microencapsul 10:413–435
Jackson LS, Lee K (1991) Microencapsulation and the
melt thus absorbing excess heat and causing a
food industry. Lebensm Wiss Technol 24:289–297
sensation of cool; conversely, as temperatures Jyothi NVN, Prasanna M, Prabha S, Ramaiah PS,
fall, phase change materials release heat as they Srawan G, Sakarkar SN (2009) Microencapsulation
solidify, thus providing a sensation of warmth. techniques. Internet J Nanotechnol 3. doi:10.5580/
27bb
This unique property of microencapsulated phase
Marini JO, Mendes RW, Rekhi GS, Jambhekar SS
change materials can be harnessed to increase the (1991) Some factors affecting the release of drug
comfort level of users of sports equipment and from membrane coated slow release tablets. Drug
military clothing; they have even been used in Dev Ind Pharm 17:865–877
Obeidat WM (2009) Recent patents review in microen-
NASA-patented thermal protection systems for
capsulation of pharmaceuticals using the emulsion
spacecraft. Additionally, the use of impermeable solvent removal methods. Recent Pat Drug Deliv
membranes is useful in retaining volatile flavors: Formul 3:178–192
encapsulation extends the shelf life of the food
M

Microcapsule Production by of microcapsule production: coacervation, inter-


Membrane Operations facial polymerization, phase separation, spray
drying, fluid bed coating, centrifugal extrusion,
Angela C. Macedo1,2 and F. Xavier3 and rotational suspension.
1
ISMAI – University Institute of Maia, Avenida Coacervation takes advantage of the reaction
Carlos Oliveira Campos, Avioso S. Pedro, between aqueous solutions of cationic and
Portugal anionic polymers, e.g., gelatin and Arabic gum;
2
LEPABE - Laboratory of Engineering of such polymers form a concentrated, complex
Processes, Environment, Biotechnology and phase called coacervate – which maintains an
Energy, University of Porto, Porto, Portugal equilibrium with a dilute supernatant phase. As
3
Department of Chemical Engineering, the water-immiscible core material is introduced
University of Porto, Porto, Portugal into the system, thin films of coacervate coat the
dispersed droplets of core material, which are
then solidified – thus conferring a harvestable
Microencapsulation is the technology of packag- form to the capsules (Klaassen and Jansen
ing individual particles of solid, liquid, or gas- 2001). This is probably the most common method
eous materials in capsules in the micrometer to of microencapsulation (Ocak et al. 2011); its
millimeter range, which can release their contents major advantage is the very high payload (up to
at controlled rates or under specific conditions 99 %) and controlled release possibilities
(Chabala et al. 1978). Upon microencapsulation, (Jun-Xia et al. 2011).
liquid and gaseous materials are more easily han- The method of interfacial polymerization is
dled since they acquire a solid-like form; it may characterized by membrane formation via rapid
also afford extra protection, owing to the barrier polymerization of monomers at the surface of the
around hazardous materials. particles of (dispersed) core material.
Processes of microencapsulation have tradi- A multifunctional monomer is accordingly
tionally been categorized into two groups: chem- dissolved in the core material, and this solution
ical and physical (or mechanical) processes is dispersed in an aqueous phase; a reactant with
(Prasad and Sarkar 1992). Indication of which the monomer is added to the aqueous phase, so
category is at stake may come from whether the polymerization quickly ensues at the surfaces of
microcapsules are produced in a liquid- the core particles to eventually form the wall.
containing tank as in chemical processes, as This method is appropriate for preparation of
opposed to physical processes that employ a gas bigger microcapsules, although the commercial
phase. There are in practice seven major methods size ranges are 20–30 mm and 3–6 mm.
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_382-6
2 Microcapsule Production by Membrane Operations

Phase separation is generally grouped with Centrifugal extrusion processes generally lead
other chemical encapsulation techniques, despite to microcapsules of a larger size, typically from
realization that no actual chemical reaction is 250 mm up to a few mm. The core and membrane
usually involved in the process. It utilizes two materials (which are supposed to be immiscible)
polymers soluble in a common solvent, but are pushed through a spinning two-fluid nozzle;
which do not mix with each other in solution; this procedure forms an unbroken rope that natu-
hence, they form two separate phases – one rich rally splits into round droplets directly after clear-
in the polymer intended to form the membrane, ing the nozzle. The continuous walls of these
and the other rich in the incompatible polymer droplets are solidified either via cooling or by a
meant to induce phase separation. The latter will gelling bath depending on the composition and
not be a part of the finished microcapsule mem- features of the coating material.
brane, except for traces caught inside the capsule When applying the rotational suspension sep-
as impurities. aration (or spinning disk) method, the internal
During spray drying, an emulsion is prepared phase is dispersed into the liquid wall
by dispersing the core material (usually an oil or material – and the mixture is admitted onto a
active ingredient immiscible with water) into a turning disk. Droplets of pure membrane material
concentrated solution of membrane material until are thrown off of the rim of that disk – along with
the desired size of drops is attained. This emul- discrete particles of core material enclosed in a
sion is then atomized into a spray of droplets by skin of wall material. After solidification by
pumping the slurry through a rotating disk into cooling, the microcapsules are collected sepa-
the heated compartment of a spray drier: the rately from the particles of membrane material.
water portion of the emulsion consequently evap-
orates, thus yielding dried microcapsules of var-
iable shape and containing scattered droplets of
References
core material. The microcapsules are finally col-
lected via continuous discharge from the spray- Chabala M, Duckova K, Vitkova M (1978) Microcapsules
drying chamber. and micro-coated compressed tablets. I. Names, defi-
Fluid bed coating is restricted to encapsulation nitions and preparation methods of microcapsules.
Farm Obz 47:449–458
of solid core materials, including liquids
Jun-xia X, Hai-yan Y, Jian Y (2011) Microencapsulation
absorbed into porous solids. Such particles are of sweet orange oil by complex coacervation with
suspended on a jet of air and then covered by a soybean protein/gum Arabic. Food Chem
spray of liquid coating material; the microcap- 125:1267–1272
Klaassen R, Jansen AE (2001) The membrane contactor.
sules are then moved to an area to allow solidifi-
Environmental applications and possibilities. Environ
cation of their membranes via cooling or solvent Prog 20:37–43
vaporization. The process of suspending, Ocak B, G€ ul€
umser G, Baloğlu E (2011) Microencapsula-
spraying, and cooling may be iterated until the tion of Melaleuca alternifolia (tea tree) oil by using
simple coacervation method. J Essent Oil Res 2:58–65
walls attain the intended thickness. When the
Prasad R, Sarkar KK (1992) Membrane-based solvent
spray nozzle is located at the bottom of the fluid- extraction. In: Ho WSW, Sirkar KK (eds) Membrane
ized bed of particles, the process is usually known handbook. van Nostrand Reinhold, New York
as the Wurster process.
M

Microchannel Emulsification hydrodynamic instability. This instability is a


driving force for spontaneous transformation of
Goran Vladisavljevic1, Isao Kobayashi2 and dispersed phase into spherical droplets (Sugiura
Mitsutoshi Nakajima3 et al. 2002).
1
Chemical Engineering Department, Dead-end modules provide a dispersed phase
Loughborough University, Leicestershire, UK flow rate less than 0.1 mL h–1, due to limited
2
National Food Research Institute, National number of MCs (less than 2,000). Cross-flow
Agriculture and Food Research Organization, modules with grooved MC arrays are suitable
Tsukuba, Ibaraki, Japan for higher production scales because multiple
3
Faculty of Life and Environmental Sciences, cross-flow channels with MC arrays can be incor-
University of Tsukuba, Tsukuba, Ibaraki, Japan porated on a single plate (Kobayashi et al. 2010).
The simplest cross-flow module (Fig. 1b) has
only one cross-flow channel and two holes at its
Microchannel (MC) emulsification is a process of both ends for introduction and withdrawal of the
forming emulsions by injecting a dispersed phase continuous phase. The purpose of cross flow is to
through a multitude of microfabricated MC collect droplets from the module and not to con-
arrays into the continuous phase. Single-crystal trol the droplet size. In the dripping regime, the
silicon MC arrays can be fabricated in the form of droplet size is independent on the flow rate of
horizontal grooves (Kikuchi et al. 1992) or verti- dispersed or continuous phase. Cross-flow MC
cal straight-through holes (Kobayashi plates with multiple cross-flow channels are
et al. 2002). available with a maximum cross section of
Grooved-type MC plates are fabricated by 6060 mm and 12,000 MCs arranged in 14 par-
photolithography and anisotropic wet etching allel arrays (Kobayashi et al. 2010).
and can be used in dead-end or cross-flow con- Modules with grooved-type plates have a lim-
figuration. In a dead-end module (Fig. 1a), paral- ited throughput, because MCs are arranged on the
lel grooves fabricated on a terrace are arranged on plate surface in longitudinal direction, and feed
all four sides of the plate. The dispersed phase channels for the dispersed and continuous phase
supplied through a central hole is forced to flow are provided on the plate surface. A vertical array
through MCs, because the plate is sealed with a of straight-through MCs fabricated by photoli-
transparent cover plate. The dispersed phase thography and deep reactive ion etching allows
takes a disklike shape on terrace, and this shape better utilization of the plate surface resulting in
is characterized by a higher interfacial area per significantly higher throughputs. Straight-
unit volume than a spherical shape, resulting in through MCs may have a symmetric and
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_383-22
2 Microchannel Emulsification

a Dead end MC module b Cross flow MC module


dispersed phase

Continuous
terrace phase

dispersed phase
Glass plate
MC
Glass plate

Oil
Continuous
phase

Oil
Stagnant Continuous phase

Microchannel Emulsification, Fig. 1 Grooved-type MC plates for MC emulsification (Published with permission
from Vladisavljević et al. 2012)

a Symmetric MC plate b Asymmetric MC plate c Symmetric MN plate

Glass plate Glass plate Glass plate

dispersed phase dispersed phase dispersed phase

Microchannel Emulsification, Fig. 2 Straight-through MC plates for MC emulsification (Published with permission
from Vladisavljević et al. 2012)

asymmetric structure. Symmetric MCs (Fig. 2a) size uniformity than circular MCs, and an aspect
are of the same size and shape (e.g., circular or ratio of the slots should be at least 3 (Kobayashi
rectangular) along the whole cross section of the et al. 2004). Asymmetric MC plate has circular
plate. Rectangular MCs provide higher droplet channels on the upstream (bottom) side and slots
Microchannel Emulsification 3

on the downstream (top) side (Fig. 2b). Asym- Kobayashi I, Mukataka S, Nakajima M (2004) Effect of
metric plate is useful when the dispersed phase slot aspect ratio on droplet formation from silicon
straight-through microchannels. J Colloid Interface
viscosity is less than 1 mPa s, e.g., when the Sci 279:277–280
dispersed phase is a volatile hydrocarbon Kobayashi I, Mukataka S, Nakajima M (2005) Novel
(Kobayashi et al. 2005). Straight-through asymmetric through-hole array microfabricated on a
micronozzle (MN) array (Fig. 2c) are used to silicon plate for formulating monodisperse emulsions.
Langmuir 21:7629–7632
increase the velocity of continuous phase around Kobayashi I, Wada Y, Uemura K, Nakajima M (2010)
the growing droplets during detachment, because Microchannel emulsification for mass production of
the channel outlets are above the plate surface, uniform fine droplets: integration of microchannel
which could be useful if the viscosity of the arrays on a chip. Microfluid Nanofluid 8:255–262
Sugiura S, Nakajima M, Kumazawa N, Iwamoto S, Seki
dispersed phase is high (Sugiura et al. 2005). M (2002) Characterization of spontaneous
transformation-based droplet formation during
microchannel emulsification. J Phys Chem
References B 106:9405–9409
Sugiura S, Oda T, Izumida Y, Aoyagi Y, Satake M,
Ochiali A, Ohkohchi N, Nakajima M (2005) Size
Kikuchi Y, Sate K, Ohki H, Kaneko T (1992) Optically control of calcium alginate beads containing living
accessible microchannels formed in a single-crystal cells using micro-nozzle array. Biomaterials
silicon substrate for studies of blood rheology. 26:3327–3331
Microvasc Res 44:226–240 Vladisavljević GT, Kobayashi I, Nakajima M (2012) Pro-
Kobayashi I, Nakajima M, Chun K, Kikuchi Y, Fujita duction of uniform droplets using membrane,
H (2002) Silicon array of elongated through-holes for microchannel and microfluidic emulsification devices.
monodisperse emulsion droplets. AIChE Microfluid Nanofluid 13:151–178
J 48:1639–1644
M

Microsolute • Microfiltration – Microsolute is represented


by macromolecules and species with smaller
Radoslav Paulen particle sizes.
Department of Biochemical and Chemical • Ultrafiltration – Microsolute represents disso-
Engineering, Technische Universität Dortmund, ciated acids, divalent salts, sugars, and species
Dortmund, Germany with smaller particle sizes.
• Nanofiltration – Undissociated acids and
monovalent salts can be recovered or
Microsolute represents an operational term which filtered out.
denotes any diffusible (able to pass through a • Reverse osmosis – Only water passes through
membrane) solute(s) in a solution that also con- membrane and thus can be considered as
tains nondiffusible (retained by membrane) sol- microsolute.
ute(s), macrosolute. Membrane filtration may be
used to treat such solution to recover microsolute
which is valuable from solution or to filter
References
microsolute which is regarded as impurity out of
the solution. Cheryan M (1998) Ultrafiltration and microfiltration hand-
Distinction of species considered as book. CRC press, Boca Raton
microsolute depends on membrane process
which is used to treat the solution (Cheryan
1998), in the case of:

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_385-6
M

Milk Fat Hydrolysis developed a portion of the peptide chain into a


lid that covers the active site – which opens (and
Angela C. Macedo1,2 and F. Xavier3 thus permits access to substrate) only when a
1
ISMAI – University Institute of Maia, Avenida water/lipid interface is present; this unique fea-
Carlos Oliveira Campos, Avioso S. Pedro, ture makes their action distinct from that of clas-
Portugal sical esterases in that they are activated by lipids
2
LEPABE - Laboratory of Engineering of in emulsified form.
Processes, Environment, Biotechnology and Lipases suitable for modification of milk
Energy, University of Porto, Porto, Portugal fat – toward incorporation into baked goods and
3
Department of Chemical Engineering, the like – are commercially obtained from a range
University of Porto, Porto, Portugal of sources: milk (lipoprotein lipase), pancreas
(pancreatic lipase), molds (e.g., Aspergillus
niger, Geotrichum candidum, and Penicillium
Milk contains ca. 3.4 % total milk fat – which has roqueforti), bacteria (e.g., Achromobacter
probably the most complex fatty acid profile of lipolyticum and Pseudomonas fluorescens), and
all edible fats. Despite the over 400 individual the gastrointestinal tract (kid and lamb pregastric
fatty acid residues identified, only 15–20 account esterases). Several genetically engineered micro-
for 90 % of milk fat: saturated (4:0, 6:0, 8:0, 10:0, organisms may also produce such enzymes, both
12:0, 14:0, 16:0, and 18:0), monounsaturated in endogenous and exogenous forms (Fox and
(16:1 and 18:1), and polyunsaturated (18:2 and McSweeney 1998).
18:3). Some of these fatty acids are found to be in Lipases also have the ability to catalyze the
very low levels, but they are also characterized by reverse of hydrolysis – i.e., ester synthesis, under
very low odor thresholds – so they contribute microaqueous conditions. These two basic pro-
unique and desirable flavor keynotes. cesses may then be combined in a sequential
Milk fat can be degraded chiefly by oxidation fashion to lead to interesterification reactions.
upon exposure to light and hydrolysis in the pres- The underlying catalytic mechanism resembles
ence of enzymes; these two chemical processes closely natural metabolic pathways, so lipase-
follow quite different chemical mechanisms. based processes are viewed as more environment
Enzymes able to hydrolyze fat are called lipases friendly than typical bulk chemical syntheses.
(or glycerol ester hydrolases, EC 3.1.1.3), and the Because of their low activation energies, lipase-
process is often referred to as lipolysis. These mediated processes require mild temperature and
enzymes possess a catalytic triad similar to pH, so energy consumption is small and there is
those in proteases but along evolution have little thermal damage to either reactants or
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_387-7
2 Milk Fat Hydrolysis

products. Owing to their chemical selectivity and impart a range of effects on the sensory profiles of
stereoselectivity, lipases may generate high foods: at very low addition levels, a sensation of
added-value products that are not readily avail- richness is obtained without any detectable acid-
able in natural feedstocks. ity; as addition levels increase, the resulting
The essential manufacturing steps of hydro- flavors resemble cream or butter; and when addi-
lyzed (or lipolyzed) milk fat include: preparation tion levels are even higher, the outcome flavor
of condensed milk or butter oil, preparation of suggests cheese.
standardized lipase system in water, combination
of milk fat substrate and lipase system, homoge-
nization to form a stable emulsion (thereby pro- References
moting maximum interfacial enzyme activity),
incubation at controlled temperature (until a Fox PF, McSweeney PLH (1998) Milk lipids. In: Fox PF,
McSweeney PLH (eds) Dairy chemistry and biochem-
specified degree of hydrolysis has been
istry. Blackie Academic/Professional Publishers, Lon-
achieved), pasteurization (to completely inacti- don, pp 67–146
vate residual lipase), and final standardization, Walstra P, Geurts TJ, Noomen A, Jellema A, van Boekel
spray drying (or alternative formulation), and MAJS (1999) Dairy technology, principles of milk
properties and processes. Marcel Dekker, New York
packaging.
Controlled enzymatic hydrolysis of milk fat
has been a common practice in the dairy industry Further Reading
Balcão VM, Paiva AL, Malcata FX (1996) Bioreactors
to produce butter- or cheese-like products and with immobilized lipases: state of-the-art. Enzyme
flavor additives (Walstra et al. 1999). The intrin- Microb Technol 18:392–416
sic composition of lipolyzed milk fat can indeed
M

Mixed Conducting Membranes solid oxide fuel cell (SOFC), the membrane
material such as Ce0.8Gd0.2O2-d (CGO) shows
Juergen Caro only oxygen ionic conductivity and no electronic
Institute of Physical Chemistry and conductivity, and the electrons have to go there-
Electrochemistry, Leibniz University Hannover, fore an outer circuit, whereas the oxygen ions
Hannover, Germany move through the CGO. In the case of the poly-
mer electrolyte membrane (PEM) fuel cell, the
membrane material Nafion shows also only pro-
Synonyms ton conductivity (Grotthuss mechanism) but no
electronic conductivity, and also here the elec-
Electronic and ionic conductivity trons have to go an outer circuit, whereas the
A mixed conducting membrane can transport protons can diffuse through the hydrated Nafion
both electrons and ions as shown in the scheme pores.
below (Fig. 1); in most cases the ionic conductiv- Therefore, mixed conducting materials are
ity is based on oxygen ions or protons, but in often called materials with an inner shortcut
principle also other ions like halogenide or chal- since oxygen ions and electrons or protons and
cogenide anions are mobile and can be electrons move through the material.
transported. Perovskites with the crystallographic In the scheme below (Fig. 1), the phenomenon
structure ABO3 (derived from the mineral perov- of mixed conductivity is illustrated for a perov-
skite CaTiO3) are a prominent example for a skite membrane. On the membrane side with a
materials class with mixed conductivity: Oxygen high oxygen partial pressure (e.g., air), molecular
ions can be transported via vacancies in the oxy- oxygen is split at the surface into atoms, the
gen lattice (denoted as oxygen deficiency d in the atoms become ionized, and the oxygen ions
perovskite structure ABO3-d ), and electrons can occupy empty oxygen ion positions in the oxygen
be transported via redox cycles of the cations if lattice (vacancy) and become transported by a
they can occur in different oxidation states (e.g., diffusion mechanism to the membrane side with
Fen+, Con+, Tin+). The concentration of vacancies a lower oxygen partial pressure (vacuum, sweep
in the oxygen lattice can be engineered by bring- gas) where they back-transform into molecular
ing cations with a low valency on the position of oxygen. For most perovskites, the electronic con-
high-valency cations (Sunarso et al. 2008). ductivity is orders of magnitude higher than the
In contrast to mixed conducting membranes, ionic one.
the membranes used in fuel cells for electricity
generation show only ionic conductivity: In the
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_388-1
2 Mixed Conducting Membranes

Mixed Conducting Membranes, Fig. 1 Schema of place: The oxygen ions decompose into atomic surface
oxygen transport through a perovskite membrane with oxygen O* and electrons, and the latter diffuse to the air
mixed conductivity (copyright Caro, Uni Hannover): side where they are consumed in the oxygen ionization.
Molecular oxygen is split at the membrane side with The surface oxygen species O* dimerize and form molec-
high oxygen partial pressure (normally air) into atomic ular oxygen which is desorbed into the gas face. To keep
oxygen species O* which are adsorbed at the surface. the oxygen partial pressure low on the permeate side
After ionization, the oxygen ions O2 enter the mixed (driving force for permeation), the molecular oxygen has
conducting membrane material. By a diffusional hopping to be removed by pumping or a sweep gas; it can be
process among the vacancies in the oxygen lattice, the also consumed in a chemical oxidation reaction
oxygen ions can enter the membrane side facing a low (Shao et al. 2001)
oxygen partial pressure. Here the reverse process takes

References Sunarso J, Baumann S, Serra JM, Meulenberg WA, Liu S,


Lin YS, Diniz da Costa JC (2008) Mixed
Shao Z, Dong H, Xiong G, Cong Y, Yang W (2001) ionic–electronic conducting (MIEC) ceramic-based
Performance of a mixed-conducting ceramic mem- membranes for oxygen separation. J Membr Sci
brane reactor with high oxygen permeability for meth- 320:13–41
ane conversion. J Membr Sci 183:181–192
M

Modified Cellulose microfiltration membranes by using the phase


inversion method for drinking water purification
Hongyang Ma, Benjamin S. Hsiao and (Ulbricht 2006). The goals for homogeneous
Benjamin Chu modification of cellulose are to adjust the prop-
Department of Chemistry, Stony Brook erties of cellulose for specific applications. How-
University, Stony Brook, NY, USA ever, cellulose cannot be dissolved in common
organic solvents. Thus, ionic liquids have been
used to dissolve cellulose, thereby expanding the
Modified cellulose refers to chemical modifica- family of homogeneously modified cellulose for
tions of mainly hydroxyl groups in the cellulose membrane fabrication (Ma et al. 2010). Never-
backbone. There are primary and secondary theless, heterogeneous modification of cellulose
hydroxyl groups in each cellulose unit, where has, so far, been more frequently used. As an
the C6-hydroxyl group, being the primary one, example, cellulose nanofibers extracted from nat-
exhibits higher reactivity. Typical reactions of ural cellulose with a heterogeneous oxidation
hydroxyl groups in cellulose, including oxida- reaction followed by mechanical treatment
tion, esterification, etherification, urethanization, (Isogai et al. 2011) can afford viable surface
amidation, and non-covalent modifications modifications. The surface of cellulose
(Habibi 2014), are shown in Fig. 1. nanofibers with a nanoscaled diameter is covered
There are two approaches to modify cellulose with hydroxyl, carboxylate, and aldehyde groups
for membrane preparation: homogeneous and which can be further modified following the
heterogeneous. A well-known membrane pre- above strategy. Cross-linked cellulose nanofibers
pared from homogeneously modified cellulose with functional surfaces have been used as a
is the cellulose acetate-based reverse osmosis barrier layer in micro- and ultrafiltration mem-
membrane, fabricated by the phase inversion branes for water purification to remove contami-
method (Strathmann et al. 1971). Cellulose nants. These membranes showed superior
esters, including nitrocellulose, have also been filtration efficiency when compared with com-
employed to fabricate commercially available mercial membranes (Ma et al. 2011).

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_390-1
2 Modified Cellulose

O O
R
R HN O Cellulose
O OH
Cellulose Cellulose

O R
R H O
R NCO
O
O
OH O R
COONa X
OH R
TEMPO/NaBr/NaClO O HO
O Cellulose
Cellulose O
HO OH O
OH n
O O

HX R1 O R2
HNO3
O
X O R1(R2)
Cellulose Cellulose
NO2
O
Cellulose

Modified Cellulose, Fig. 1 Chemical modifications of cellulose for membrane science and technology

References containing cellulose barrier layer. J Mater Chem


20:4692–4704
Habibi Y (2014) Key advances in the chemical modifica- Ma H, Burger C, Hsiao BS, Chu B (2011) Ultra-fine
tion of nanocelluloses. Chem Soc Rev 43:1519–1542 cellulose nanofibers: new nano-scale materials for
Isogai A, Saito T, Fukuzumi H (2011) TEMPO-oxidized water purification. J Mater Chem 21:7507–7510
cellulose nanofibers. Nanoscale 3:71–85 Strathmann H, Scheible P, Baker RW (1971) A rationale
Ma H, Yoon K, Rong L, Mao Y, Mo Z, Hollander Z, for the preparation of Loeb-Sourirajan-Type cellulose
Gaiteri J, Hsiao BS, Chu B (2010) High-flux thin- acetate membranes. J Appl Polyner Sci 15:811–828
film nanofibrous composite ultrafiltration membranes Ulbricht M (2006) Advanced functional polymer mem-
branes. Polymer 47:2217–2262
M

Modularity productivity (e.g., from productivity1 to produc-


tivity2), this metric compares the variations of the
Adele Brunetti area (for membranes) with those of the volume
National Research Council, Institute for (for conventional systems). The membrane sys-
Membrane Technology (ITM-CNR), The tem has a higher modularity if the modularity
University of Calabria, Rende (CS), Italy metric is lower than 1; modularity values higher
than 1 are in favor of the traditional system.
 
The modularity takes into account the changes of Membrane area2 Productivity2

the plant size due to variations of the plant pro- Membrane area1 Productivity1
Modularity ¼  
Conventional unit volume2 Productivity2
ductivity (Criscuoli and Drioli 2007). It is a typ- 
Conventional unit volume1 Productivity1
ical property of membrane operations, since it is
possible to add modules, also without having
References
foreseen the expansion of the system in the sys-
tem design phase. Criscuoli A, Drioli E (2007) New metrics for evaluating
To compare the modularity of membranes the performance of membrane operations in the logic
with that of traditional units, a modularity index of process intensification. Ind Eng Chem Res
46:2268–2271
is defined. Given a variation of the plant

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_392-1
M

Mosaic Membranes MM can be prepared (Sata 2004) by various


methods: (i) cross-linking reaction of two differ-
Karel Friess ent copolymers with ion-exchange resins;
Department of Physical Chemistry, University of (ii) cutting a laminated block of alternating cat-
Chemistry and Technology Prague, Prague, ion-/anion-exchange membranes into films
Czech Republic (perpendicular to the membrane surface); (iii)
casting (layer-by-layer) a block-copolymer film
with one exchange groups, insulating layer, and
Synonyms block-copolymer film with opposite exchange
groups; (iv) casting of a film using a dispersion
Charged mosaic membrane; Ion-exchange containing ion-exchange microsphere gels and
mosaic membranes polymer.
Alternative approaches of preparation of MM
Mosaic membranes (MM) are composed of mac- consist in ion-exchange asymmetric membrane
roscopic fixed domains of cation exchange with a uniform distribution of counterion-
(negatively charged) and anion exchange exchange particles in the dense integral skin
(positively charged) arranged in parallel resins layer (Linder and Kedem 2001) or in use of
separated by a neutral polymer or ion-exchange hybrid materials containing both positive and
channel matrix (see Fig. 1) (Soellner 1932; negative charges (Liu et al. 2005).
Strathmann 2004; Wu et al. 2006). Inside chan-
nels with positive charge is higher concentration
of negatively charged anions and vice versa. MM
Cross-References
are effective in concentrating of diluted electro-
lytes in the presence of hydrostatic pressure and
▶ Ion-Exchange Membranes
chemical potential gradient (piezodialysis) (Sata
▶ Piezodialysis
2004). Mosaic membrane can be used also for
separation of electrolytes from nonelectrolytes.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_395-1
2 Mosaic Membranes

Mosaic Membranes, Fig. 1 Schematic draw of struc- exchange domains in anion-exchange matrix (middle),
ture of mosaic membrane configurations: cation- and and anion-exchange domains in cation-exchange matrix
anion-exchange domains in neutral matrix (left), cation- (right)

References Advancing the Chemical Science, The Royal Society


of Chemistry, Cambridge
Linder C, Kedem O (2001) Asymmetric ion exchange Soellner K (1932) Über mosaik membranen. Biochem
mosaic membranes with unique selectivity. J Membr Z 244:370–381
Sci 181:39–56 Strathmann H (2004) Ion-exchange membranes. Separa-
Liu J, Xu T, Gong M, Fu Y (2005) Fundamental studies of tion processes. Elsevier, Amsterdam
novel inorganic-organic charged zwitterionic hybrids: Wu C, Xu T, Liu J (2006) Charged hybrid membranes by
3. New hybrid charged mosaic membranes prepared by the sol-gel approach: present states and future perspec-
modified metal alkoxide and zwitterionic process. tives. In: Newman AM (ed) Focus on solid state chem-
J Membr Sci 260:26–36 istry. Nova Science Publishers, New York
Sata T (2004) Ion exchange membranes. Preparation,
characterization, modification and application. RSC
M

Multilayered Thin Film Composite m-phenylenediamine (MPD) and trimesoyl chlo-


Membranes ride (TMC), as shown in Fig. 1. The porous
asymmetric support is filled with an aqueous
Suzana Pereira Nunes solution of MPD and immersed in an organic
Division of Biological and Environmental solution containing TMC (e.g., in hexane). By
Sciences and Engineering, Nanostructured choosing immiscible solvents, the reactants will
Polymeric Membranes Lab, King Abdullah only contact each other at the interface. The reac-
University of Science and Technology (KAUST), tion takes place immediately to form a defect-free
Thuwal, Saudi Arabia polymeric film. Once the film is formed, the
monomers are no longer in contact anymore,
limiting the thickness. The system in Fig. 1 led
A thin film composite (TFC) membrane is a to the development of reverse osmosis mem-
bilayer of multilayer membrane constituted by branes such as FT-30, commercialized by Dow,
an asymmetric porous structure and a thin and which has dominated great part of the desalina-
dense-selective film. The asymmetric structure tion market with salt rejection higher than 99.2 %
gives mechanical stability to the membrane, and fluxes of around 1 m3 m 2 day 1.
without restricting flux. It is normally obtained Comprehensive reviews on thin film compos-
by phase inversion and frequently based on ite membranes for reverse osmosis and
polysulfone. In the most known TFC membranes, nanofiltration were published by Petersen
the thin layer is based on polyamide and is pre- (1993) and, more recently, by Lee et al. (2011).
pared by interfacial polymerization (Nunes and Despite of the success of the polyamide mem-
Peinemann 2006). Having a typical thickness branes shown in Fig. 1, a drawback is still the
lower than a micrometer, the dense layer gives chlorine resistance, which was also poor for the
the needed selectivity for salt (reverse osmosis) NS-100. Other chemical compositions have been
or other small solutes, without adding a high proposed over the years to improve resistance,
barrier for water transport. Interfacial polymeri- such as polypiperazine-amide-based films. How-
zation as a simple and effective method for TFC ever, the overall combination of high flux and salt
membranes started to be explored by Cadotte rejection is the most important target. The devel-
et al. (1980) in the 1960s. Initially polyethy- opment of TFC membranes had a strong contri-
lenimine and diisocyanate were used as mono- bution to the widespread implementation of
mers, resulting in what was known as NS-100 desalination plants from seawater.
membrane. The most used system for thin film TFC membranes are now applied also for
preparation is currently a combination of emergent processes such as forward osmosis
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_398-1
2 Multilayered Thin Film Composite Membranes

Multilayered Thin Film


Composite Membranes,
Fig. 1 Interfacial
polymerization in the
formation of thin film
composite membranes

in the monomer concentrations and addition of


solvents of intermediate miscibility affect the
morphology and thickness, as well as the integra-
tion of hydrophilic intermediate layers
(Livazocic et al. 2015). More recently TFC has
been applied to filtration in organic solvents
(Karan et al. 2015) reaching permeances of
more than 112 l m 2 h 1 bar 1.
Apart from the thin film composite mem-
branes prepared by interfacial polymerization,
other methods can be used to form a selective
layer leading to composite membranes:

(a) Dip coating of a diluted polymer solution on a


Multilayered Thin Film Composite Membranes, porous support, followed by solvent
Fig. 2 Scanning electron microscopy image of a polyam- evaporation
ide TFC membrane (b) Film deposit by plasma
(c) Separated casting, delamination, and deposit
and pressure retarded osmosis. The requirements on a support
for these applications are different, which operate (d) Dip coating of a monomer solution, followed
at much lower pressure than reverse osmosis by reaction (e.g., by UV radiation or heat)
(RO). High flux is even more important. While
the resistance to compaction is not as important
as for RO, an opener support is desired to avoid
accumulation of draw solutes in the membrane References
and concentration polarization effects.
Cadotte JE, Petersen RJ, Larson RE, Erickson EE
A typical ridge-and-valley structure is
(1980) A new thin-film composite seawater reverse
observed on TFC membranes, as seen in Fig. 2. osmosis membrane. Desalination 32:25–31
The morphology of the thin layer is affected Karan S, Jiang Z, Livingston AG (2015) Sub–10 nm poly-
by the porosity of the substrate. Larger pores can amide nanofilms with ultrafast solvent transport for
molecular separation. Science 348:1347–1351
promote convection at the interface during the
Lee KP, Arnot TC, Mattia D (2011) A review of reverse
polymerization and a rougher structure. Changes osmosis membrane materials for
Multilayered Thin Film Composite Membranes 3

desalination – development to date and future poten- Nunes SP, Peinemann KV (2006) Membrane technology
tial. J Membr Sci 370:1–22 in the chemical industry. Wiley-VCH, Weinheim
Livazocic S, Behzad AR, Peinemann K-V, Nunes SP Petersen RJ (1993) Composite reverse osmosis and
(2015) Cellulose multilayer membranes manufacture nanofiltration. J Membr Sci 83:81–150
with ionic liquid. J Membr Sci 490:282–293
N

Nanocomposite Membranes membranes (Robeson 2008). The properties of


polymer composites depend on the nanoparticles
Fabio Bazzarelli and Lidietta Giorno that are incorporated, including their size, shape,
Institute on Membrane Technology, National concentration, and interactions with the polymer
Research Council, ITM-CNR, Rende (CS), Italy matrix. Numerous polymers, both in glassy and
rubbery states, have been studied as continuous
matrices in MMMs. Some glassy polymers were
Synonyms investigated including perfluorinated materials,
polyimides, polysulfone, polyetheretherketone,
Mixed matrix membranes (MMMs) and polymer of intrinsic microporosity (PIM-1).
Rubbery polymers are also attracted as continu-
Nanocomposite membranes or mixed matrix ous matrices such as silicone, polyethylene, and
membranes (MMMs) are heterogeneous mem- polybutadiene. Often natural polymers
branes having inorganic particles dispersed into (polysaccharides, collagen, and chitosan) are
polymeric matrices, with the aim of improving also employed as the matrix. Nanoparticles of
the performance of membranes by synergistic various natures were embedded in the polymer
combinations of the properties of both compo- matrix. They have been widely used in optical,
nents. The nanocomposite materials possess electrical, and magnetic fields. Nanoparticles
enhanced properties compared with the single consist of conventional fillers (zeolites, carbon
organic or inorganic material. Such improvement molecular sieves (CMSs), silicas, and metal
is either with respect to separation performance oxides) and alternative fillers (carbon nanotubes
(higher selectivity and permeability) or to physi- (CNTs), metal organic frameworks (MOFs),
cochemical properties (hydrophilicity, porosity, graphenes, and layered silicates) (Rezakazemi
charge density, and mechanical, optical, electri- et al. 2014). The successful implementation of
cal, and thermal properties). In addition, the nanocomposite membrane depends on the disper-
introduction of nanoparticles into organic poly- sion and distribution of fillers in the continuous
mers can improve the resistance to chemical phase as well as for the interface compatibility
reagents and antifouling properties in the water between the particles and the polymer. The
treatment processes. homogeneous dispersion of nanoparticle in com-
Nanocomposite membranes appear as an posites is a challenge because of the immiscibil-
interesting approach for overcoming the problem ity of polymer and nanoparticles due to a missing
of the trade-off relationship between selectivity interaction. Therefore, it is necessary to modify
and permeability of the pure polymeric the particles to overcome their tendency to
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_402-1
2 Nanocomposite Membranes

Nanocomposite Membranes, Table 1 Several nanocomposite membranes and their applications


Polymer matrix/fillers Application Aim
Poly(butadiene)/MgO Gas separation Increasing CO2 permeability
Polyamide/CNTs Reverse Antifouling and antioxidant properties
osmosis Improving flux
Poly(lactic acid)/graphene oxide Packaging Enhancement gas barrier performance
Nafion/CNTs Fuel cell Increasing electronic conductivity
Chitosan-gelatin/ZnO Biomedical Antibacterial and improving
mechanical properties
Poly(vinyl alcohol)/zeolitic imidazolate frameworks Pervaporation Improving flux
(ZIF-8)

aggregate and improve their dispersion in poly- monomers, and then the monomers are polymer-
mer matrices. The main defects at the polymer- ized. There are often some functional groups such
particle interface, including interfacial voids or as hydroxyl or carboxyl on the surface of the
sieves-in-a-cage, rigidified polymer layer around inorganic particles, which can generate initiating
the particles and finally the particle pore block- radicals, cations or anions under high-energy
age. Surface modification of inorganic particles is radiation, plasma, or other circumstances to ini-
a popular technique because it produces excellent tiate the polymerization of the monomers on their
integration and an improved interface between surface.
inorganic filler and the polymer matrix. There In the phase inversion method, the preparation
are two main approaches for modification of the of nanocomposite membranes can be grouped by
surface of the nanoparticles: modification of the the following general procedure:
surface of the inorganic particles by chemical
treatment and grafting of functional polymeric • Separate preparation of a polymer solution
molecules to the hydroxyl groups existing on and a suspension of inorganic material.
the particles (Hong and Chen 2015). Basically • Mixing of both resulting in a mixed matrix
there are three general ways to prepare solution.
nanocomposite membranes, including: sol-gel • Casting solution is cast as film (or spinning)
process, in situ/interfacial polymerization and followed by phase inversion process. It can be
phase inversion method (Souza and Quadri induced by evaporation of solvent, immersion
2013). precipitation using nonsolvent, or by thermal
The sol-gel technique is the method most precipitation.
applied for the preparation of polymer-inorganic
nanocomposite membranes with highly homoge- The development of nanocomposite mem-
neous and controlled morphology. In this branes finds applications in different fields such
method, organic monomers, oligomers, or poly- as gas separation, pervaporation, fuel cell, pack-
mers and inorganic nanoparticle precursors are aging, and water and wastewater treatment. In
mixed together in the solution. The inorganic addition, nanocomposite membranes are of huge
precursors then hydrolyze and condense into interest to biomedical technologies such as con-
well-dispersed nanoparticles in the polymer trolled drug delivery, tissue engineering, dental
matrix. applications, and bone replacement/repair. In
In in situ/interfacial polymerization, the Table 1 are reported some types of
nanoparticles are well mixed with organic nanocomposite membrane and their applications.
Nanocomposite Membranes 3

References membranes (MMMs): an overview on current status


and future directions. Prog Polym Sci 39:817–861
Hong RY, Chen Q (2015) Dispersion of inorganic Robeson LM (2008) The upper bound revisited. J Membr
nanoparticles in polymer matrices: challenges and Sci 320:390–400
solutions. Springer, Berlin, pp 1–38 Souza VC, Quadri MGN (2013) Organic-inorganic hybrid
Rezakazemi M, Amooghin AE, Montazer-Rahmati MM, membranes in separation processes: a 10-year review.
Ismail AF, Matsuura T (2014) State-of-the-art mem- Braz J Chem Eng 30:683–700
brane based CO2 separation using mixed matrix
N

Natural Gas Sweetening et al. 2001; White et al. 1995; Baker and
Lokhandwala 2008).
A. Baudot Several studies have been carried out since the
Physics and Analysis Division, IFP Energies adoption of membranes by natural gas operators,
Nouvelles, Solaize, France aiming at comparing membrane-based carbon
dioxide removal operations with conventional
absorption operations. Several trends can be
Introduction issued from these studies, depending on the var-
ious considered gas treatment scenari:
Though raw natural gas is mainly composed of
methane (generally from 75 % to 90 %), it also – Moderate natural gas flows (lower than
contains undesired components such as acid gas- 25,000–30,000 Nm3/h (Chapel and Mariz
eous impurities such as carbon dioxide or hydro- 1999; Mckee et al. 1991)) containing high
gen sulfide that should be removed in order to carbon dioxide concentrations: it appears that
prevent pipeline corrosion. membranes are more profitable than absorp-
tion processes. In 1995, it was shown that
commercial permeation membranes were
more competitive than DEA/MDEA-based
Permeation Membrane-Based CO2
absorption when the carbon dioxide content
Removal
was higher than 20 % (Meyer and Gamez
1995). Another study realized by Kelloggs &
Gas permeation constitutes the latest carbon
Co. sets this limit at approximately 16 % for a
dioxide extraction technology applied to natural
gas price of 1.5 USD/MMBtu (Mckee
gas treatment. Membranes offer several strong
et al. 1991).
advantages over conventional solvent columns:
– High natural gas flows with low carbon diox-
compacity (which makes membranes particularly
ide concentrations: absorption processes
well-suited for offshore operations (Cooley and
prove to be more profitable than gas perme-
Dethloff 1985)), low investment costs, low main-
ation modules.
tenance costs, and at least with single-stage con-
– High natural gas flows combined with high
figurations that do not operate compressors. The
carbon dioxide content: an association of
current level of commercial membranes CO2/
membranes and absorption seems to be the
CH4 selectivity is comprised between 12 and
most profitable option (McKee et al. 1991).
25 in field conditions (Baker 2002; Roman
Membrane modules, located before the
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_405-1
2 Natural Gas Sweetening

absorption column, carry out a bulk removal scale than at lab (Chatterjee et al. 1997; Orme
of carbon dioxide, while the absorption col- and Stewart 2005).
umns allow the final polishing of the
natural gas.
Membranes with a Selective Layer Made
of Block Polymers
This type of membrane materials has been prin-
Permeation Membrane-Based cipally studied by MTR Inc. which has developed
Hydrogen Sulfide Removal commercial spiral-wound membranes with a
selective layer made of various polyether block
Three main types of polymer membrane have amides (commercialized under the trademark
®
been only tested at lab scale or pilot scale in PEBAX by Arkema). Tests under industrial con-
order to remove hydrogen sulfide from ditions were conducted on production facilities
natural gas. operated by Shell and located in West Texas
(Amo et al. 1998). It was shown that the
®
PEBAX -based membranes/sulfatreat process
Membranes Based on Rubbery Polymer
association was leading to significant operation
Selective Layers
costs (from 20 % to 40 %) over amine process
This type of polymer materials generally offer
alone for flow gases containing few percents of
very high permeability values for low molecular
H2S and lower than 140,000 Nm3/h while a
weight components. The selectivity of this type ®
PEBAX membrane/amine coupling was more
of polymer is then essentially based on the affin-
valuable than a stand-alone amine process for
ity (i.e., the sorption coefficient) difference
gas flows containing more than 5 % H2S and
between several components to be separated. In
higher than 23,000 Nm3/h.
the literature, three main polymer families can be
identified:
Membranes with a Selective Layer Made
• Apolar rubbery polymers, such as silicones of Glassy Polymers
(PDMS and PTMSP). As a general rule, the Those stiff polymeric materials, used mainly for
H2S/CH4 selectivity of these materials is commercial carbon dioxide removal applications
rather modest, as methane diffuses more rap- (polyimides, cellulose acetate, polysulfones),
idly than hydrogen sulfide (Merkel have their selectivity mainly based on molecular
et al. 2001). sieving effects. Despite their affinity for polar
• Apolar rubbery polymers impregnated with compounds (those membranes are also
polar solvents: two patents have been issued recommended by membrane manufacturers for
by UOP in the mid-1980s about the use of gas dehydration applications), it appears that
PEG- or glycerol-impregnated silicone mem- those membrane materials have rather low H2S/
branes. The addition of polar solvent, which CH4 selectivities (Hao et al. 2008; Bhide
displays a high affinity for hydrogen sulfide, et al. 1998). This can be mainly attributed to the
leads to a very significant increase of the selec- fact that the kinetic diameters of hydrogen sulfide
tivity of these membrane materials toward and methane are rather close, resulting in close
hydrogen sulfide (Kulprathipanja and Sudhir values of their respective diffusion coefficients
1985; Kulprathipanja 1985). through glassy polymer-based selective layers.
• Polar rubbery polymers: these types of poly-
mer have mainly been studied by academic
teams and display high values of H2S/CH4
References
selectivities associated with high H2S perme-
abilities. To the authors’ knowledge, though, Amo K, Baker RW, Helm VD, Hofman T,
those materials have not been studied on larger Lokhandwala K, Pinnau I, Ringer M, Su TT, Toy L,
Natural Gas Sweetening 3

Wijmans JG (1998) Low-quality gas sulfur removal/ Kulprathipanja S (1985) Separation of gases from non
recovery.DOE final report DE-AC21-92MC28133-01 polar gases. US Patent 4,606,740
Baker RW (2002) Future directions of membrane gas Kulprathipanja S, Sudhir SS (1985) Separation of polar
separation technology. Ind Eng Chem Res gases from non polar gases. US Patent 4,608,860
41:1393–1411 Mckee RL, Changela MK, Reading GJ (1991) CO2
Baker RW, Lokhandwala K (2008) Natural gas processing removal – membrane plus amine. Hydrocarb Process
with membranes: an overview. Ind Eng Chem Res 47 70:63–65
(7):2109–2121 Merkel TC, Gupta RP, Turk BS, Freeman BD
Bhide BD, Voskericyan A, Stern SA (1998) Hybrid pro- (2001) Mixed-gas permeation of syngas components
cesses for the removal of acid gases from natural gas. in poly(dimethylsiloxane) and poly(1-trimethylsilyl-1-
J Membr Sci 140:27–49 propyne) at elevated temperatures. J Membr Sci
Chapel DG, Mariz CL (1999) In: Ernest J Recovery of 191:85–94
CO2 from flue gases: commercial trends. Oral Presen- Meyer HS, Gamez JP (1995) Gas separation membranes:
tation Canadian Society of Chemical Engineers coming of age for carbon dioxide removal from natural
Annual Meeting, Saskatoon, Sakatchewan, Canada, gas. Abstract of the 45th Laurence Reid gas condition-
October 4-6 1999 ing conference, pp 284–306
Chatterjee G, Houde AA, Stern SA (1997) Poly(ether Orme CJ, Stewart FF (2005) Mixed gas hydrogen sulfide
urethane) and poly(ether urethane urea) membranes permeability and separation using supported
with high H2S/CH4 selectivity. J Membr Sci polyphosphazene membranes. J Membr Sci
135:99–106 253:243–249
Cooley TE, Dethloff WL (1985) Field-tests show mem- Roman IC, Ubersax RW, Fleming GK (2001) New direc-
brane processing attractive. Chem Eng Prog 81:45–50 tions in membrane for gas separation. Chim Ind 83:1–3
Hao J, Rice PA, Stern SA (2008) Upgrading low-quality White LS, Blinka TA, Kloczewski HA, Wang IF
natural gas with H2S- and CO2-selective polymer (1995) Properties of a polyimide gas separation mem-
membranes – Part II. Process design, economics, and brane in natural-gas streams. J Membr Sci 103:73–82
sensitivity study of membrane stages with recycle
streams. J Membr Sci 320:108–122
n

n-C4H10/CH4 Separation The conventional technologies used in the


industry to remove such “heavies” are condensa-
Arnaud Baudot tion or lean oil absorption.
Physics and Analysis Division, IFP Energies Several companies have been proposing vapor
nouvelles, Solaize, France permeation modules to operate heavy hydrocar-
bon recovery from small natural gas flowstream
since the 1990s: MTR Inc., Borsig, and GKSS. All
Before treatment, natural gas comes with close to the membranes in operation are based on
saturation higher hydrocarbons such as ethane, silicone-selective layer which offer mixed-gas
propane, butane, or higher hydrocarbons. It is propane/methane separation selectivity com-
necessary to remove those compounds for the prised between 3 and 5 (Baker and Lokhandwala
following reasons: 2008; Alpers et al. 1999) and butane/methane
separation selectivity ranging from 5 to
– Prevent condensation troubles in pipelines: as 10 (Baker and Lokhandwala 2008; Alpers
an illustration, the dew point specification in et al. 1999).
the US interstate pipeline is fixed at 20  C.
– Propane, butane, or higher hydrocarbons can
be valued as liquids and are particularly prized References
as steam cracker feeds to produce short olefins
(ethylene, propylene). Alpers A, Keil B, Ludtke O, Ohlrogge K (1999) Organic
vapor separation: process design with regards to high-
– If the natural gas is used locally as fuel for
flux membranes and the dependence on real gas behav-
combustion engines operating compressors or ior at high pressure applications. Ind Eng Chem Res
power-generating turbines, the presence of 38:3754–3760
higher hydrocarbons can cause combustion Baker RW, Lokhandwala K (2008) Natural gas processing
with membranes: an overview. Ind Eng Chem Res
problems or even accelerate aging of the
47:2109–2121
engines.

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_407-1
N

NELF Model T and p. Polymer density must be assigned as


additional nonequilibrium state variable, e.g., on
Giulio C. Sarti the bases of direct experimental or other equiva-
Department of Chemical Engineering, Mining lent information; it represents the departure from
and Environmental Technology, University of the equilibrium of the glassy phase and is for-
Bologna, Bologna, Italy mally treated as an internal state variable (Sarti
and Doghieri 1998). From the general results of
NET-GP (Doghieri et al. 2004a, 2006; Giacinti
The nonequilibrium lattice fluid (NELF) model Baschetti et al. 2005a), the Helmholtz free energy
(Doghieri and Sarti 1996; Sarti and Doghieri of the glassy phase is formally given by the same
1998) allows to calculate the thermodynamic expression of the equilibrium Helmholtz free
properties of a solute in a glassy polymeric energy, as a function of T, ri, and rpol, where
phase. It represents the suitable extension to the the latter is a nonequilibrium value.
nonequilibrium glassy phase of the equilibrium The most relevant result of the model is
lattice fluid equation of state by Sanchez and embodied by the following explicit expression
Lacombe (1976, 1978) and Lacombe and of the chemical potential of each solute i in the
Sanchez (1976), according to the general rules glassy mixture, as a function of temperature,
of the nonequilibrium thermodynamics for glassy composition, and polymer density:
polymers (NET-GP) (Doghieri et al. 2004a,
2006; Giacinti Baschetti et al. 2005a), which ðSÞ  
mi r i  r 0i
requires in general that the state of a isotropic ¼ lnðe
r fi Þ  r i þ
0
RT e
r
homogeneous glassy phase is given by
temperature T, pressure p, densities of all solutes  lnð1  e r Þ  ri
" #
ri, and density of the polymer species rpol r 0i vi  X
Np  
 
(polymer mass per unit volume of the mixture). e r p þ fj pj  Dpij þ 1
RT i j¼1
The latter quantity is the value prevailing in the
nonequilibrium state of the glass, at the tempera- (1)
ture, pressure, and composition considered; it
depends on the thermomechanical prehistory of The quantities used by the model are defined in
the polymer phase and is a due to the kinetic Table 1. The model expressions contain pure
hindrance offered by the glassy phase which component parameters and one binary interaction
does not allow the polymer density to reach the parameter for each couple of components in the
value minimizing Gibbs free energy at the given mixture. The pure component parameters for the

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_408-2
2

NELF Model, Table 1 List of symbols and properties used in the NELF model
Symbol Name Definition/property
Pure component ri* Characteristic density of pure component i
i pi* Characteristic pressure of pure component i
Ti* Characteristic temperature of pure component i
ri0 Number of lattice sites occupied by a mole of pure component i r 0i ¼ rM vi
i i

vi* Volume occupied by a mole of lattice sites of pure substance RT i


vi ¼ pi

Mixtures N Total number of moles


T Temperature
p Pressure
r Density
ri Density of species i ri ¼ oi r
rpol Density of polymer species rpol ¼ opol r
oi Mass fraction, i = 1, 2,. . ., Np oi ¼ rri
fi Volume fraction o =r
fi ¼ X i i 
oi =ri
i
X oi
r* Characteristic density of the mixture 1
r¼
i
ri
X X X
p* Characteristic pressure of the mixture p ¼ fi pi  12 fi fj  Dpij
i i j6¼i
 ffi
pffiffiffiffiffiffiffiffiffiffiffiffi
Dpij Binary parameter Dpij ¼ pi þ pj  2 1  kij pi  pj
kij, Cij Dimensionless binary parameter Cij ¼ 1  kij
NELF Model
X
r Molar average number of lattice sites occupied by a molecule in the r¼ xi r i
mixture i
T* Characteristic temperature of the mixture  X T i  
T  ¼ pr xi r 0i ¼ p Rv
NELF Model

i
pi

e* Characteristic energy e ¼ Tk

v* Average close-packed mer molar volume in the mixture v ¼ RT
p
e
r Dimensionless density e
r ¼ rr
T~ Dimensionless temperature T~ ¼ TT
p~ Dimensionless pressure p~ ¼ pp
Eq " #
A Total equilibrium Helmholtz free energy   NXp þ1
AEq 1 1 fi
rNRT  ¼ e
r þ T~ 1 lnð1  e 
r Þ þ r lnðerÞ þ lnðfi Þ
er ri
i¼1

mNE Chemical potential of solute i in the nonequilibrium glass ðSÞ  


i mi r i  r 0i
¼ lnðer fi Þ  r 0i þ 
RT e
r
" Np
#
 
r 0i vi  X  
lnð1  e r
r Þ  ri  e p þ fj pj  Dpij þ 1
RT i j¼1
3
4 NELF Model

polymers are obtained from volumetric data one obtains solubility isotherms for pure pene-
above the glass transition temperature (Doghieri trants (Doghieri and Sarti 1996, 1998; Sarti and
and Sarti 1996; Sarti and Doghieri 1998); alter- Doghieri 1998; Giacinti Baschetti et al. 2001; De
native techniques have been proposed for the Angelis et al. 2007) as well as for mixed gases
polymers degrading before glass transition is (Doghieri et al. 2004b; Minelli et al. 2011), in
reached (Galizia et al. 2012). The pure compo- pure glassy polymers, in polymer blends (Grassia
nent parameters for gases are obtained from vol- et al. 2004), as well as in glassy-mixed matrices
umetric data; for vapors and liquids, vapor (Maria Grazia De and Sarti 2008; Maria-Chiara
pressure data are also used. et al. 2010). The model is also suitable to calcu-
A collection of pure component parameters late the solubility of liquids in glassy polymers
for polymers of interest in membrane separations (Sarti and De Angelis 2012).
is reported in Table 2, while for relevant pene- Whenever the binary interaction parameters
trants, pure component parameters are reported in are known from data above the glass transition
Table 3. The binary interaction parameters are temperature, and polymer density is known, the
generally used as fitting quantities, even though model is entirely predictive (Doghieri and Sarti
a predictive method has been proposed (Rodgers 1996; Sarti and Doghieri 1998). Under
and Sanchez 1993), and often the first order non-swelling conditions the polymer density
approximation of kij = 0 is also acceptable. remains equal to the value of the pure
Remarkably, the nonequilibrium model, using unpenetrated polymer (Doghieri and Sarti 1998;
T and rpol as input, is much less sensitive to the Giacinti Baschetti et al. 2001). At high pressures
binary parameter than the corresponding equilib- and for swelling penetrants, volume dilation of
rium model, using temperature and pressure as the polymers is required, e.g., through the use of a
input. swelling coefficient (Giacinti Baschetti
The phase equilibrium (or more properly et al. 2001). Remarkably, the model also shows
pseudo-equilibrium) conditions between the that in all cases, both at low and high free volume,
glassy nonequilibrium phase and an external it is sufficient to consider only molecules
fluid phase, either gaseous or liquid, are dissolved in the glassy phase, without the need
represented as usual: of an arbitrary differentiation between hypothet-
ically different populations of penetrant
ð SÞ ðexternal fluidÞ molecules.
mi ¼ mi (2)
The interested users can freely download the
By using Eq. 1 for the chemical potential of code for the solubility isotherms of binary mix-
species i dissolved in the glassy phase and usual tures (http://serwebdicma.ing.unibo.it/polymers/
equilibrium expression for the chemical potential index.htm).
of species i in the external fluid phase, from Eq. 2
NELF Model 5

NELF Model, Table 2 NELF model pure component parameters for different polymers
Symbol/ T* p* r*
acronym Name [K] [MPa] [g/cm3] Source
PC Poly(carbonate) 755 534 1.275 (Doghieri and
Sarti 1996)
TMPC Tetramethyl poly(carbonate) 761.6 446.4 1.174 (Doghieri and
Sarti 1998)
PMMA Poly(methyl methacrylate) 695 560 1.27 (Doghieri and
Sarti 1998)
PEMA Poly(ethyl methacrylate) 602 567.5 1.221 (Giacinti
Baschetti
et al. 2005a)
PPO Poly(2,6-dimethyl-1,4-phenylene oxide) 739 479 1.177 (Doghieri and
Sarti 1998)
PSF Poly(sulfone) 830 600 1.31 (Doghieri and
Sarti 1998)
PVAC Poly(vinyl acetate) 592 510 1.284 (Doghieri and
Sarti 1998)
PVC Poly(vinyl chloride) 736 415 1.458 (Doghieri and
Sarti 1998)
HFPC Hexafluoro poly(carbonate) 716.5 446 1.618 (Sarti and
Doghieri 1998)
AF1600 Tetrafluoroethylene (TFE) – 2,2-bis 575 280 2.16 (De Angelis
(trifluoromethyl)-4,5-difluoro-1,3-dioxole (BDD) et al. 2002)
(25–65 mol)
AF2400 Tetrafluoroethylene (TFE) – 2,2-bis 624 250 2.13 (De Angelis
(trifluoromethyl)-4,5-difluoro-1,3-dioxole (BDD) et al. 2002)
(13–87 mol)
PTFE Poly(tetrafluoroethylene) 618 371 2.25 (De Angelis
et al. 2002)
PS Poly(styrene) 750 360 1.099 (Sarti and
Doghieri 1998)
PEUT Poly(ether urethane) 550 450 1.132 (Giacinti
Baschetti
et al. 2003)
PTMSP Poly(trimethylsilyl propyne) 610 380 1.125 (Giacinti
Baschetti
et al. 2005b)
TMSP/ 1-trimethylsilyl-1-propyne/1-trimethylsilyl-1-n- 515 580 1.25 (Giacinti
TMSE hexyne 70/30 copolymer Baschetti
70/30 et al. 2005b)
TFE/ Tetrafluoroethylene – perfluoromethyl vinyl ether 509 395 2.244 (Prabhakar
PMVE49 (50.7–49.3 mol) et al. 2005)
PTMSN Addition type poly(trimethylsilyl norbornene) 406 360 1.345 (Galizia
et al. 2012)
LDPE Low density poly(ethylene) 693 400 0.883 (Giacinti
Baschetti
et al. 2005a)
6 NELF Model

NELF Model, Table 3 NELF model pure component parameters for different solutes
Symbol/acronym Name T* [K] p* [MPa] r* [g/cm3] Source
H2 Hydrogen 46 37 0.078 (Doghieri and Sarti 1998)
O2 Oxygen 180 214 1.25 (De Angelis et al. 1999)
N2 Nitrogen 145 160 0.943 (Doghieri and Sarti 1998)
He Helium 9.3 4 0.148 (De Angelis et al. 2007)
Ar Argon 190 180 1.31 (De Angelis et al. 2006)
Xe Xenon 304 351 3.36 (De Angelis et al. 2007)
CH4 Methane 215 250 0.5 (Doghieri and Sarti 1998)
CO2 Carbon dioxide 300 630 1.515 (Doghieri and Sarti 1998)
SO2 Sulfur dioxide 430 630 1.734 (De Angelis et al. 2006)
N2O Nitrous oxide 319 524 1.408 (De Angelis et al. 2007)
H2O Water 670 2,400 1.05 (De Angelis et al. 2007)
CH3OH Methanol 510 1,080 0.9 (De Angelis et al. 2007)
C2H5OH Ethanol 470 880 0.915 (De Angelis et al. 2007)
C3H7OH 1-propanol 500 700 0.913 (Galizia et al. 2012)
(CH3)2CO Acetone 484 533 0.92 (De Angelis et al. 2007)
CH3CN Acetonitrile 505 910 0.855 (Giacinti Baschetti et al. 2003)
VCM Vinyl chloride 450 390 1.115 (Doghieri and Sarti 1998)
CF4 Tetrafluoromethane 230 265 1.92 (De Angelis et al. 1999)
C2F6 Perfluoroethane 296 227 1.95 (De Angelis et al. 1999)
C3F8 Perfluoropropane 335 225 2.05 (De Angelis et al. 1999)
C6H6 Benzene 523 444 0.994 (De Angelis et al. 2007)
C7H8 Toluene 543 402 0.966 (Giacinti Baschetti et al. 2005a)
C2H4 Ethylene 295 365 0.68 (Doghieri and Sarti 1998)
C2H6 Ethane 320 330 0.64 (De Angelis et al. 1999)
C3H8 Propane 375 320 0.69 (De Angelis et al. 1999)
n-C4H10 n-Butane 430 290 0.72 (De Angelis et al. 2002)
n-C5H12 n-Pentane 451 304 0.752 (Prabhakar et al. 2005)
n-C6H14 n-Hexane 476 298 0.77 (Prabhakar et al. 2005)
c-C5H12 c-Pentane 478 389 0.88 (Prabhakar et al. 2005)
c-C6H14 c-Hexane 497 383 0.902 (Prabhakar et al. 2005)
n-C7H16 n-Heptane 498 295 0.780 (Galizia et al. 2012)
n-C8H18 n-Octane 502 308 0.815 (Sanchez and Lacombe 1976)
n-C9H20 n-Nonane 517 307 0.828 (Sanchez and Lacombe 1976)
n-C10H22 n-Decane 530 304 0.837 (Sanchez and Lacombe 1976)
n-C11H24 n-Undecane 542 303 0.846 (Sanchez and Lacombe 1976)
n-C12H26 n-Dodecane 552 301 0.854 (Sanchez and Lacombe 1976)

References (dimethylsiloxane): comparison of experimental data


with predictions of the Sanchez–Lacombe equation of
De Angelis MG, Sarti GC (2008) Solubility and diffusiv- state. J Polym Sci B Polym Phys 37:3011–3026
ity of gases in mixed matrix membranes containing De Angelis MG, Merkel TC, Bondar VI, Freeman BD,
hydrophobic fumed silica: correlations and predictions Doghieri F, Sarti GC (2002) Gas sorption and dilation
based on the NELF model. Ind Eng Chem Res in poly(2,2-bistrifluoromethyl-4,5-difluoro-1,3-
47(15):5214–5226 dioxole-co-tetrafluoroethylene): comparison of exper-
De Angelis MG, Merkel TC, Bondar VI, Freeman BD, imental data with predictions of the nonequilibrium
Doghieri F, Sarti GC (1999) Hydrocarbon and fluoro- lattice fluid model. Macromolecules 35:1276–1288
carbon solubility and dilation in poly De Angelis MG, Sarti GC, Doghieri F (2006) An interpre-
tation of the relation between infinite dilution gas
NELF Model 7

solubility and critical temperature in glassy polymers during sorption using FTIR-ATR spectroscopy. Mac-
based on the NE-LF model. Desalination 199:466–468 romolecules 36(25):9574–9584
De Angelis MG, Sarti GC, Doghieri F (2007) NELF model Giacinti Baschetti M, De Angelis MG, Doghieri F, Sarti
prediction of the infinite dilution gas solubility in GC (2005a) Solubility of gases in polymeric mem-
glassy polymers. J Membr Sci 289:106–122 branes. In: Galan MA, Martin del Valle E (eds) Chem-
Doghieri F, Sarti GC (1996) Nonequilibrium lattice fluids: ical engineering: trends and developments. Wiley,
a predictive model for the solubility in glassy poly- Chichester, pp 41–61
mers. Macromolecules 29:7885–7896 Giacinti Baschetti M, Ghisellini M, Quinzi M, Doghieri F,
Doghieri F, Sarti GC (1998) Predicting the low pressure Stagnaro P, Costa G, Sarti GC (2005b) Effects on
solubility of gases and vapors in glassy polymers by sorption and diffusion in PTMSP and TMSP/TMSE
the NELF model. J Membr Sci 147:73–86 copolymers of free volume changes due to polymer
Doghieri F, Quinzi M, Rethwisch DG, Sarti GC (2004a) ageing. J Mol Struct 739:75–86
Predicting gas solubility in glassy polymers through Grassia F, Giacinti Baschetti M, Doghieri F, Sarti GC
non-equilibrium EOS. In: Pinnau I, Freeman BD (eds) (2004) Solubility of gases and vapors in glassy poly-
Advanced materials for membrane separations, ACS mer blends. In: Pinnau I, Freeman BD (eds) Advanced
symposium series, vol 876. ACS, Washington, DC, materials for membrane separations, ACS symposium
pp 74–90 series, vol 876. ACS, Washington, DC, pp 55–73
Doghieri F, Canova M, Sarti GC (2004b) Solubility of Lacombe RH, Sanchez IC (1976) Statistical thermody-
gaseous mixtures in glassy polymers: NELF predic- namics of fluid mixtures. J Phys Chem 80:2568–2580
tions. In: ACS Symposium Series, vol 733 (1999). Minelli M, Campagnoli S, De Angelis MG, Doghieri F,
ACS, Washington, DC, pp 179–193 Sarti GC (2011) Predictive model for the solubility of
Doghieri MQ, Rethwisch DG, Sarti GC (2006) Predicting fluid mixtures in glassy polymers. Macromolecules
gas solubility in glassy polymers through 44:4852–4862
non-equilibrium EOS. In: Yampolskii Y, Pinnau I, Prabhakar RS, De Angelis MG, Sarti GC, Freeman BD,
Freeman BD (eds) Materials science of membrane Coughlin MC (2005) Gas and vapor sorption, perme-
for gas and vapor separations. Wiley, New York, ation, and diffusion in poly(tetrafluoroethylene-co-
pp 137–158 perfluoromethyl vinyl ether). Macromolecules
Ferrari M-C, Galizia M, De Angelis MG, Sarti GC 38:7043–7055
(2010) Gas and vapor transport in mixed matrix mem- Rodgers PA, Sanchez IC (1993) Improvement to the
branes based on amorphous Teflon ® AF1600 and lattice-fluid prediction of gas solubilities in polymer
AF2400 and fumed silica. Ind Eng Chem Res liquids. J Polym Sci Polym Phys Educ 31:273
49:11920–11935 Sanchez IC, Lacombe RH (1976) An elementary molecu-
Galizia M, De Angelis MG, Sarti GC (2012) Sorption of lar theory of classical fluids. Pure fluids. J Phys Chem
hydrocarbons and alcohols in addition-type poly 80:2352–2362
(trimethyl silyl norbornene) and other high free vol- Sanchez IC, Lacombe RH (1978) Statistical thermody-
ume glassy polymers. II: NELF model predictions. namics of polymer solutions. Macromolecules
J Membr Sci 405–406:201–211 11:1145
Giacinti Baschetti M, Doghieri F, Sarti GC (2001) Solu- Sarti GC, De Angelis MG (2012) Calculation of the solu-
bility in glassy polymers: correlations through the bility of liquid solutes in glassy polymers. AIChE
nonequilibrium lattice fluid model. Ind Eng Chem J 58:292–301
Res 40:3027–3037 Sarti GC, Doghieri F (1998) Predictions of the solubility
Giacinti Baschetti M, Piccinini E, Barbari TA, Sarti GC of gases in glassy polymers based on the NELF model.
(2003) Quantitative analysis of polymer dilation Chem Eng Sci 53:3435–3447
N

Neuronal Regeneration capabilities in the central nervous system and


the peripheral nervous system is recorded. Glia
Loredana De Bartolo and Antonietta Messina is constituted of nonneuronal cells serving to
Institute on Membrane Technology ITM-CNR, provide physical and chemical support and pro-
National Research Council of Italy, Rende(CS), tection to neurons. Schwann cells and oligoden-
Italy drocytes are respectively the main glia
components of the PNS and the CNS. They are
responsible of the axons myelination allowing
Synonyms rapid and efficient signal transmission and
impulse conduction between the two systems,
Neuronal tissue regeneration whereas the central astrocytes serve the mainte-
nance of the homeostasis and the recycle of the
The expression “neuronal regeneration” refers to neurotransmitters. When an injury occurs and the
all the strategies available for the regrowth, peripheral axons are severed, leading to the
repair, or the substitution of neuronal cells or Wallerian degeneration, macrophages and mono-
cell products after an injury causing damages cytes migrate in the injured site to remove myelin
and/or degeneration of the nervous system (NS). and axon debris. Schwann cells proliferate in
In higher organisms like animals and human order to substitute glial cells lost during injury
beings, the regenerative ability of the nervous and initiate the production and secretion of lam-
system is very limited. The NS consists of two inin and fibronectin, which provide the path for
connected sections called central and peripheral the regeneration. Moreover, they upregulate the
systems. The central nervous system (CNS), in expression of adhesion proteins (NCAMs),
charge of the behavior control and the informa- cadherins (N-cadherin), and other neurotrophic
tion processing, includes the brain and the spinal factors (BDNF, CNTF, GDNF) involved in the
cord, whereas the peripheral nervous system axonal regeneration across the area of injury and
(PNS) is made up of cranial, spinal, and auto- lead the formation of growth cones in the proxi-
nomic nerves, able to coordinate locomotion, mal damaged axons. Unlike peripheral glia, oli-
sensory perception, and homeostasis. Intended godendrocytes in the CNS are not able to
for the transmission and the report of signals proliferate, and then cells lost to injury are not
and information between the body and the brain, replaceable. Furthermore, the growth-promoting
the neurons are the main units for both the sys- activity of the central glia is not enough to ensure
tems, but due to the different glial cell composi- the conductive environment for the axonal
tion, a discrepancy between the regenerative regrowth due to the over expression of inhibitor
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_410-1
2 Neuronal Regeneration

factors of the axon growth. After a trauma or an using stem cells. Neural stem cells (NSC) are
injury, the production of neuroprotective factors available from the hippocampus, spinal cord,
is quite limited and eventually not enough to fetal brain, and neural retina and due to the ability
oppose the two main mechanisms occurring in to self-renew can differentiate in neurons, astro-
the central nervous system. First, the apoptotic cytes, and oligodendrocytes in order to substitute
phenomena affecting the surrounding of the dam- cells lost in the injury. Amyotrophic lateral scle-
aged area over a great distance, due to the secre- rosis (ALS), spinal muscular atrophy (SMA),
tion of members of the transforming growth main motor neuron disorders, and Parkinson’s
factor family (TGF) that largely promote cell disease (PD) are the focus of the neural stem
death. Secondly, the proliferation of glial cells cell strategies. NSC not only can be integrated
in quiescent state and the consequent formation into host nervous system but also have been
of a glial scar acting as physical barrier for the engineered to act as delivery vehicle for
axonal regeneration. Astrocytes actually produce neuroprotective growth factors like the GDNF
and secrete specific factors, such as NOGO pro- and IGF-1, resulting in an increase of the spinal
teins, NI-35, chondroitin sulfate proteoglycans, motor and the dopaminergic neuron survival
and keratan sulfate proteoglycans, known to be (Tysseling and Kessler 2011). Pluripotent stem
inhibitors of the remyelination and axon repair cells have been also successfully used as strategy
(Steward et al. 2013; Allodi et al. 2012). Then, for the neuronal regeneration. They represent a
the modulation of the regenerative process in the perfect in vitro system for developmental studies
nervous system lies on different approaches and can be not only differentiated in neurons but
depending on the site and the extension of the reprogrammed to form stem cells facilitating the
injured area. Independently on the causes, an replacement of degenerated neurons from autol-
injury affects the nervous system with the inabil- ogous sources avoiding grafts rejection in the
ity of neuronal cells to transmit impulses to spe- patients (Steward et al. 2013).
cific regions of the nervous system. In order to Drug Delivery. Many natural and synthetic
restore the functionalization, one of the three molecules have shown to possess neuroprotective
specific repair mechanisms must occur: the and neurogenerative properties. The administra-
regrowth of the neuronal damaged axons, the tion of neurotrophic factors demonstrated an
recovery of the axonal function, or the substitu- improvement of the regenerative process in both
tion of the neurons that have been lost through the the central and the peripheral nervous systems.
generation of new neuronal cells. Each one of The intact blood-spinal cord barrier represents an
these regenerative methods stands as alternative obstacle in reaching the brain and the spinal cord,
to the gold standard treatments, represented by but generally after injuries or degenerative pro-
the coaptation and the nerve graft implantation. cesses, several parts result to be compromised;
The first one consists in the surgical reparation of therefore, neurotrophins and drugs administered
small nerve gap (<8 mm) resulting after an can overcome the barrier reaching the site of
injury, and the second one consists in the implan- action. Carrier, microcarrier, microspheres, lipo-
tation of grafts regardless the size of the gaps. somes, and hydrogels are the devices available
Generally autografts, which have no risk of for the controlled release, and synthetic or natural
immune reactions, are the first choice in the polymers, extracellular matrix derived biomate-
nerve injury treatment, but allografts and xeno- rials, carbon nanoparticles, and ions complexes
grafts are also available. Therefore, none of them represent only a few of the biomaterials usable
allow to reach a full functional recovery and for their preparations (Tysseling and Kessler
many drawbacks are possible. 2011; Gu et al. 2014). Moreover, not only spinal
Cell Replacement or Cell Therapy. When a cord and nerve regeneration have been achieved,
wide area of the nervous system has been dam- but due to this strategy central diseases such as
aged by a trauma or a degenerative pathology, a Parkinson’s and Alzheimer’s are possible. In fact,
replacement of the neuronal cells can be obtained the controlled release of dopamine and b-amiloid
Neuronal Regeneration 3

inhibitors represents today the best treatment order to induce the neurite outgrowth and axonal
available for the neurodegenerative pathologies regeneration in the insulated area. On similar
in combination with the cell transplantation. lines of the drug delivery, growth factors and
Moreover, in order to avoid multiple drug injec- neuroprotective agents are encapsulated in the
tions and to increase the delivery time in the scaffolds or incorporated in the biomaterials and
selected area, mini-pumps are available and sur- then let diffuse towards the severed site. This new
gically implantable in patients for the treatment approach increases the neural regeneration guid-
of the chronic pain and the degenerative diseases. ing the axonal growth in both the central and
Nerve Conduit, Scaffolds, and Channels. The peripheral nervous systems.
protection of the injured site from inhibitor fac- Despite the autografts still remain the gold
tors and apoptotic/inflammatory phenomena is of standard for the treatment of the nervous system
main importance in order to increase the regen- injuries, the promising results recorded in the
erative process in the nervous system. This is the biomaterials field represent the best alternative
reason why scaffolds, channels, and conduits in the development of new regenerative
have been purposely made to protect the severed approaches, based on the controlled drugs and
areas during the regeneration and tested in factors release, the guidance of the axonal
in vitro and in vivo studies. With the aim of regrowth, and the transplantation of cells in the
recreating a permissive environment for the selected area.
neurite and axonal growth, these synthetic
devices consisting of polymers and hydrogels in
form of tubes or fibers possess morphological, References
chemical-physical, and mechanical specific prop-
erties. Topography, mechanical strength, biodeg- Allodi I, Udina E, Navarro X (2012) Specificity of periph-
radation, porosity, and dimensions are necessary eral nerve regeneration- interactions at the axon level.
Prog Neurobiol 98:16–37
to induce cell adhesion, proliferation and differ-
Gu X, Ding F, Williams DF (2014) Neural tissue engi-
entiation, to allow the nutrient and growth factor neering for peripheral nerve regeneration. Biomate-
supply, to remove the metabolites and inhibitors, rials 35:6143–6156
and to avoid the device collapsing during the Morelli S, Salerno S, Piscioneri A, Papenburg BJ, Di
Vito A, Giusi G, Canonaco M, Stamatialis D,
regenerative process after the implantation
Drioli E, De Bartolo L (2010) Influence of
(Sedaghati et al. 2014; Morelli et al. 2010). Col- micropatterned PLLA membranes on the outgrowth
lagen, laminin, fibronectin, polycaprolactone, and orientation of hippocampal neuritis. Biomaterials
polylactic acid, and chitosan tubes are allowed 31:7000–7011
Sedaghati T, Jell G, Seifalian M (2014) Nerve regenera-
to build high-quality guides for the neural repair.
tion and bioengineering. In: Orlando G -
In addition, in the last decade, the nerve conduits (ed) Regenerative medicine applications in organ
have been further developed and leveled up transplantation. Elsevier, Waltham, pp 799–810
through the combination with supportive cells Steward MM, Sridhar A, Meyer JS (2013) Neural regen-
eration. Curr Top Microbiol Immunol 367:163–191
and the growth factors incorporation. Alterna-
Tysseling VM, Kessler JA (2011) Biomaterials for central
tively, neural stem cells and pluripotent cells are nervous system regeneration. Tissue Eng Neurol
seeded in the lumen of the tubes, and they stim- Neurosurg 533:455–466
ulate the release of diffusible growth factors in
N

Nichel Recovery by Liquid addition, the discharge regulation is progres-


Membrane sively becoming more stringent. The World
Health Organization recommends the toxic limits
Argurio Pietro of permissible concentration of Ni in wastewaters
Department of Environmental and Chemical at a level of 1 mg/L as insoluble compounds,
Engineering, University of Calabria, Arcavacata 0.1 mg/L as soluble compounds, 0.05–012 mg/L
di Rende (CS), Italy as nickel carbonyl, and 1 mg/L as nickel sulfide.
Many countries have regulations of the maximum
permissible concentration of nickel in industrial
Heavy metal removal from various industrial wastewaters with values in the order of 1 mg/L.
wastewaters is a major concern, since they are Chemical precipitation is extensively used to
often present at significant levels. Among the treat nickel-bearing wastewater, resulting in the
numerous industrial sectors that contribute to production of a large amount of toxic chemical
environmental pollution with these metals, such sludge which disposal/treatment is a very costly
as dyeing, mining, electroplating, nuclear power affair, and it is not eco-friendly (Molinari
operations, aerospace, and battery manufacturing et al. 2009). Other convectional methods, such
processes, the metal finishing industry is very as filtration after neutralization, ion exchange,
important due to the large number of locations and adsorption, are not selective, and thus, no
as their geographical dispersion. Heavy metals metal recovery is achieved. Besides, they are
differ from organic substances because they are expensive methods and not efficient enough to
not biodegradable (Lothongkum et al. 2009). reduce nickel concentration below the permissi-
Thus, they can accumulate in living tissues, caus- ble concentrations.
ing various diseases and disorders, since they are Transport of metal ions across a liquid mem-
toxic to human beings and organisms even at very brane (LM) is a powerful technology combining
low concentrations (Hassaine-Sadi et al. 2012). extraction and stripping into a one-step process
Among these metals, chromium, nickel, zinc, (G€uell et al. 2008; Walkowiak and Kozlowski
copper, and cadmium are the most abundant ones. 2009). LM systems include bulk liquid mem-
The main way of water contamination by brane (BLM), emulsion liquid membrane
heavy metals is the discharge of liquids effluent (ELM), and supported liquid membrane (SLM).
with relatively low but harmful concentration. As The lower capital and operating costs, the low
a consequence, the appropriate treatment of high- energy and extractant consumed, and the high
volume wastewater containing low concentra- selectivity are the main advantages of LM sys-
tions of heavy metals is very important, and in tems with respect to the traditional separation
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_412-6
2 Nichel Recovery by Liquid Membrane

techniques. Thanks to these characteristic, the LM phase, the pH of the feed phase, the
LM-based techniques permit to obtain the recov- stripping solution concentration (i.e., pH), the
ery of heavy metal ions and the production of flow rates of feed and stripping solution, and the
water with good quality, resulting into both envi- volumetric ratio of feed to stripping solutions
ronmental and economic benefits. represent the most important parameters affect-
The selective separation of nickel from vari- ing system selectivity (Lothongkum et al. 2009).
ous aqueous media containing nickel and cobalt, Two or more HFSLM modules can be placed in
that is, an important problem in hydrometallurgy, series, obtaining satisfactory nickel recovery and
can be carried out by using ELM (Longquan an aqueous effluent with concentration within the
et al. 1997; Kumbasar and Tutkun 2008). Ni and common permissible limits.
Co possess aqueous similar chemical behavior,
because they are metal of the transition series
adjacent in the periodic table, but some differ-
References
ences exist. In ammoniacal environment
(Kumbasar 2009) the complex Co(NH3)2+ is G€
uell R, Anticó E, Salvadó V, Fontàs C (2008) Efficient
readily oxidized to Co(NH3)3+ with addition of hollow fiber supported liquid membrane system for the
hydrogen peroxide, while the nickel complex Ni removal and preconcentration of Cr(VI) at trace levels.
(NH3)2+ is not oxidized. In these conditions the Sep Purif Technol 62:389–393
Hassaine-Sadi F, Graiche M, Boudaa A, Bouchabou
nickel ammine complex can be selectively H (2012) Purification-concentration process of Zn
extracted using an acidic extractant (e.g., (II), Ni(II) and Cd(II) using liquid membrane with
5,7-dibromo-8-hydroxyquinoline (DBHQ)) by different carriers. Proc Eng 33:351–356
the following reversible pH-dependent reaction: Kumbasar RA (2009) Selective extraction of nickel from
ammoniacal solutions containing nickel and cobalt by
emulsion liquid membrane using 5,7-dibromo-8-
NiðNH3 Þ2þ ðaqÞ þ 2 HRorg ¼ NiðNH3 ÞR2 þ 2 Hþ hydroxyquinoline (DBHQ) as extractant. Miner Eng
22:530–536
Kumbasar RA, Tutkun O (2008) Separation of cobalt and
The concentration of complexing agent (e.g., nickel from acidic leach solutions by emulsion liquid
ammonia) in the feed phase, the pH of the feed membranes using Alamine 300 (TOA) as a mobile
and of the strip aqueous phases, the composition carrier. Desalination 224:201–208
Longquan L, Cheng W, Yadong L (1997) Separation of
of the LM phase (extractant concentration, sur- cobalt and nickel by emulsion liquid membranes with
factant concentration, modifier concentration), the use of EDTA as masking agent. J Membr Sci
the mixing speed of feed solution, the presence 135:173–177
of complexing agent and its concentration in the Lothongkum AW, Khemglad Y, Usomboon N,
Pancharoen U (2009) Selective recovery of nickel
strip phase, and the feed/strip volumetric ratio are ions from wastewater of stainless steel industry via
the most important operating variables influenc- HFSLM. J Alloy Compd 476:940–949
ing the permeation of nickel across a LM and then Molinari R, Argurio P, Poerio T (2009) Studies of various
membrane selectivity. solid membrane supports to prepare stable sandwich
liquid membranes and testing copper (II) removal from
The selective recovery of nickel ions from aqueous media. Sep Purif Technol 70:166–172
wastewater of stainless steel manufacturing Walkowiak W, Kozlowski CA (2009) Macrocycle carriers
plants can be efficiently carried out by hollow for separation of metal ions in liquid membrane
fiber supported liquid membranes (HFSLM). processes – a review. Desalination 240:186–197
The type of extractant and its concentration in
N

Non Linear Programming ∇f ðx⋆ Þ ¼ 0

Radoslav Paulen and thus the problem boils down to solving the set
Department of Biochemical and Chemical of nonlinear equations. For solving this type of
Engineering, Technische Universität Dortmund, problems, one may use well-established algo-
Dortmund, Germany rithms such as steepest descent method and New-
ton or quasi-Newton methods.
However, in practice, any optimization prob-
Problems of nonlinear programming (NLP) arise lem involves constraints naturally. To treat
in many engineering applications. These involve constrained NLPs analytically, one may exploit
(complex) process simulations, optimal experi- Karush-Kuhn-Tucker (KKT) conditions which
ment design for estimation of parameters, param- are based on the theory of Lagrange multipliers
eter estimation, optimal process design, optimal (Bazaraa et al. 1993). For practical purposes, one
process control, and so on. In general, usually relies on using numerical methods. These
constrained NLP problems can be mathemati- are based on approximation of original problems
cally stated as (Bertsekas 1999) into an unconstrained form (penalty, barrier, and
interior point methods) or generating sequences
min f ðxÞ (1a) of simpler but closely related subproblems (SQP
x and active set methods).

s:t: gðxÞ  0 (1b)

hðxÞ ¼ 0 (1c) References

Bazaraa MS, Sherali HD, Shetty CM (1993) Nonlinear


where x represents vector of optimization
programming. Theory and algorithms. Wiley, New
(decision) variables, f(x) is optimization crite- York
rion, and g(x) and h(x) stand for sets of inequality Bertsekas DP (1999) Nonlinear programming. Athena
and equality constraints, respectively. Scientific, Belmont
Boyd S, Vandenberghe L (2004) Convex optimization.
If the instance of problem (1a) does not
Cambridge University Press, Cambridge
involve (1b) and (1c), then the problem is referred
to as unconstrained. Minimizer x* must satisfy
the following property (Boyd and Vanderberghe
2004)

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_414-4
N

Nucleation Stage Crystal Growth and other defects, which act as growth points
and catalysts for structural transformation and
Bart Van der Bruggen long-range order formation (Frank 1949).
Department of Chemical Engineering, Process Nucleation stage crystal growth can be
Engineering for Sustainable Systems (ProcESS), described by the self-consistent theory of nucle-
KU Leuven, Leuven, Belgium ation (Girshick and Chiu 1990). According to the
self-consistent theory, the Gibbs free energy DG
needed for nucleation can be written as:
Nucleation is the initial stage of crystal growth

and can be either homogeneous nucleation or DG ¼ 4pr 2  s s  ðn  1Þ kB Tln S
heterogeneous, surface-catalyzed nucleation
(Cahn 1960). The nucleation stage can be in which kB is the Boltzmann constant, S is the
surpassed when a seed material is used, on supersaturation, and s is the surface area of a
which crystallization can take place by addition monomer. From this, the nucleation rate can be
of new atoms, ions, or polymers. This is typically calculated as:
applied in reactors for precipitation such as the
 
pellet reactor for water softening. This is hetero- ss
geneous precipitation, for which a moderately exp
kB T
supersaturated solution is needed (with stability I SCT ¼ I
S
index SI = 1–2). Heterogeneous precipitation is
easier than homogeneous precipitation, since in which I is the rate calculated from the classical
there is no need to create a new surface (and to nucleation theory. The exponential coefficient in
supply the energy needed for this). This also the equation takes the surface energy of the mono-
allows a better control of the crystallization. mer into account.
Homogeneous nucleation sets off with the cre- Nucleation is an important phenomenon in
ation of a small nucleus, which contains the newly membrane synthesis, mainly applied for synthesis
forming crystal. This stage in the process is rela- of inorganic membranes. For example, Lin
tively slow, because the initial crystal components et al. (2001) prepared silicalite membranes by a
have to arrange in the correct orientation and single hydrothermal synthesis on nanoscale-
position to adhere and form the crystal. Therefore, silicalite-seeded porous tubular supports. An
a larger oversaturation is needed (SI = 3–4). incompact crystal layer was obtained, especially
Once a nucleus is formed, crystals may grow on the unseeded support. Silicalite crystals
more rapidly because they contain dislocations
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_417-1
2 Nucleation Stage Crystal Growth

preferentially grew onto the support tubes seeded system was further optimized by increasing solu-
with silicalite powders with size below 4 mm. The tion velocity to a maximum.
silicalite seed particles mainly provided nucle-
ation sites (heterogeneous nucleation) and
enhanced silicalite crystal growth in all directions Cross-References
onto the support, resulting in the formation of a
thin and dense crystal layer. ▶ Membrane Crystallization
For polymeric membranes, the nucleation ▶ Membrane Distillation
stage is typically fast, and homogeneous nucle- ▶ Membrane Synthesis
ation is usually applied. ▶ Supersaturated Solution
A direct application of nucleation for crystalli-
zation is encountered in membrane crystallization
(Curcio et al. 2001). In a membrane crystallizer, a References
solution is concentrated by, e.g., membrane distil-
lation, so that a supersaturated solution is obtained Cahn J (1960) Theory of crystal growth and interface
motion in crystalline materials. Acta Metall
(Curcio and Driolo 2005). Subsequently, the
8(8):554–562
supersaturated solution is crystallized in a second Curcio E, Drioli E (2005) Membrane distillation and
unit, which yields crystals with extraordinary related operations—a review. Sep Purif Rev
purity. The process uses heterogeneous nucleation 34(1):35–86
Curcio E, Criscuoli A, Drioli E (2001) Membrane crystal-
due to the presence of a membrane surface acting
lizers. Ind Eng Chem Res 40(12):2679–2684
as growth points. Thus, the membrane is used as Di Profio G, Curcio E, Cassetta A, Lamba D, Drioli
an active surface to promote heterogeneous nucle- E (2003) Membrane crystallization of lysozyme:
ation, but also for mass transfer. This allows a kinetic aspects. J Cryst Growth 257(3–4):359–369
Di Profio G, Perrone G, Curcio E, Cassetta A, Lamba D,
good process control and fast crystallization;
Drioli E (2005) Preparation of enzyme crystals with
membrane-assisted crystallization is in that sense tunable morphology in membrane crystallizers. Ind
superior to other crystallization methods. For Eng Chem Res 44(26):10005–10012
these reasons, membrane crystallization is a Frank FC (1949) The influence of dislocations on crystal
growth. Discuss Faraday Soc 5:48–54
promising process not only for inorganic salts
Girshick SL, Chiu CP (1990) Kinetic nucleation theory: a
(Van der Bruggen et al. 2004) but also for proteins new expression for the rate of homogeneous nucleation
with substantial added value (Di Profio from an ideal supersaturated vapor. J Chem Phys
et al. 2003). A high uniformity in size was 93(2):1273–1277
Lin X, Kita H, Okamoto KI (2001) Silicalite membrane
obtained for crystallization of trypsins in a mem-
preparation, characterization, and separation perfor-
brane crystallizer (Di Profio et al. 2005), with mance. Ind Eng Chem Res 40(19):4069–4078
crystals produced in forced solution flow found Van der Bruggen b, Curcio E, Drioli E (2004) Process
to be more uniform than those obtained in a qui- intensification in the textile industry: the role of mem-
brane technology. J Environ Manag 73(3):267–274
escent membrane system. The crystallization
O

O2/N2 Separation to solid surfaces (adsorbed), and different gases


tend to be attracted to different solid surfaces. For
Ahmad Fauzi Ismail example, in air mixture, carbon molecular sieves
Faculty of Chemical and Energy Engineering, (CMS) as the adsorbent bed will adsorb oxygen
Universiti Teknologi Malaysia, Advanced and water vapor molecules under high pressure
Membrane Technology Research Centre while allowing N2 gas to pass through. Rufford
(AMTEC), Skudai, Johor, Malaysia et al. (2012) claimed that the preferential adsorp-
tion of components from a gas mixture can be
achieved by one, or a combination, of the follow-
Separation of air into oxygen and nitrogen is an ing mechanisms:
important process, and this separation process has
been applied in an industrial scale such as oxygen 1. Differences in the adsorbate-surface interac-
(O2) enrichment from air (medical devices) and tions and/or adsorbate packing interactions
nitrogen (N2) enrichment from air (used as when the system reaches equilibrium
protecting atmosphere for oxygen-sensitive com- 2. Differences in the size and/or shape of gas
pounds) (Jeazet et al. 2012). There are three tech- molecules
nologies that currently exist for separating 3. Differences in the diffusion rates of molecules
oxygen and nitrogen from the air including cryo- through the adsorbent pores
genic distillation, pressure swing adsorption
(PSA), and membranes. Among these three tech- Yet, the main disadvantage of PSA occurs
nologies, cryogenic distillation is considered the when large flow rates of N2 are needed; therefore,
most mature technology and allows for the pro- a large vessel needs to be utilized which conse-
duction of both high purities (>99 %) and large- quently increased the installation cost.
scale productions. However, this technology is The development of membranes for partial air
renowned to be complex, expensive, and energy separation progressed rapidly since the 1980s,
intensive, which consumes about 15 % of the and this technology is attractive compared to the
electrical output of the power station (Hashim conventional separation facilities because
et al. 2011). membrane-based devices are much smaller and
PSA is a technology that used to separate some can be operated at lower temperature. For dense
gas species from a mixture of gases under pres- polymeric membrane, the differences in solubil-
sure based on the molecular characteristics of the ity and diffusivity of O2 and N2 in and through the
species and affinity for an adsorbent material. membrane materials will make the separation
Under high pressure, gases tend to be attracted between the gases occurred. In solution-diffusion
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_418-4
2 O2/N2 Separation

model, permeants dissolve in the membrane with the ability of the oxide membrane to conduct
material and then diffuse through the membrane both ions and electrons (Leo et al. 2009).
down a concentration gradient. Polyimide, poly- Oxygen-enriched air at various concentrations
carbonate, polysulfone, polyethersulfone, and can be achieved in polymeric membrane,
other aromatic polymers are commonly used as whereas ion transfer membranes can give purities
polymeric membrane-based devices for gas sep- of close to 100 %. However, until now both
aration. Mixed matrix membrane (MMM) is a membranes have not been built for large-scale
combination of polymer matrix with molecular gas separations (Burdyny and Struchtrup 2010).
sieve materials. Separation of gases through
molecular sieving materials depends on the dif-
ferences in molecular size of the gases. By com- References
bining the polymer matrix and molecular sieve
materials, MMM with enhanced performance, Burdyny T, Struchtrup H (2010) Hybrid membrane/cryo-
genic separation of oxygen from air for use in the
heat, and chemical resistance can be developed.
oxy-fuel process. Energy 35:1884–1897
Other types of membranes that foreseen as the Hashim SS, Mohamed AR, Bhatia S (2011) Oxygen sep-
promising technology to replace cryogenic sepa- aration from air using ceramic-based membrane tech-
ration for high purity and bulky supply of O2 from nology for sustainable fuel production and power
generation. Renew Sust Energ Rev 15:1284–1293
air separation are ion transfer membranes. Ion
Jeazet HBT, Staudt C, Janiak C (2012) A method for
transfer membranes are solid inorganic oxide increasing permeability in O2/N2 separation with
ceramic materials with complex crystalline struc- mixed-matrix membranes made of water-stable
tures. These dense membranes allow oxygen ions MIL-101 and polysulfone. Chem Commun
48:2140–2142
to diffuse in the direction of decreasing O2 partial
Leo A, Liu S, Diniz da Costa JC (2009) Development of
pressure given an adequate electronic conductiv- mixed conducting membranes for clean coal energy
ity that allows the counter migration of electrons delivery. Int J Greenh Gas Control 3:357–367
(Steeneveldt et al. 2006). The movement of O2 Rufford TE, Smart S, Watson GCY, Graham BF, Boxall J,
Diniz da Costa JC, May EF (2012) The removal of
ions down the membrane is charge compensated
CO2 and N2 from natural gas: a review of conven-
by the opposite movement of electrons. Then, the tional and emerging process technologies. J Pet Sci
oxygen ions release their electrons and recom- Eng 94–95:123–154
bine to form molecular oxygen at the low partial Steeneveldt R, Berger B, Torp TA (2006) CO2 capture and
storage: closing the knowing-doing gap. Chem Eng
pressure end. Therefore, the separation of oxygen
Res Des 84(A9):739–763
via ion transfer membrane concept is achieved
O

Off-Gas from Catalytic Reforming hydrogen feed flows (up to 1000 Nm3 ∙ h 1) and
medium hydrogen purities (between 90 % and
A. Baudot 98 % molar) are required, gas permeation proves
Physics and Analysis Division, IFP Energies economically viable at the industrial scale.
nouvelles, Solaize, France Nowadays, three main membrane providers
offer hydrogen purification permeators:

The largest source of hydrogen in the refinery is – Air Products with the Prism ® silicon-coated
the off-gas of the catalytic reforming unit. Cata- polysulfone membranes (issued from
lytic reforming is a reaction using precious metal Monsanto). Air Products claims that the life-
(platinum or rhenium)-based catalysts that con- time of the Prism ® modules can be more than
verts alkane-containing naphta into two main 15 years.
products: aromatics and hydrogen. The produced – Ube Industries with polyimide hollow fiber
hydrogen generally contains from 10 % to 30 % membranes.
of cracked hydrocarbons ranging from C1 to C6+ – Air Liquide with the MEDAL polyimide and
as well as traces (at the ppmv level) of HCl and high-selectivity polyaramide membranes.
aromatics (Yampulski and Freeman 2010).
As a general rule the hydrogen produced in the All those membranes are based on glassy
catalytic reforming is purified via a PSA polymers and offer a diffusion-based hydrogen
(pressure-swing adsorption) unit prior to being selectivity. Today’s membranes have high H2/
reintroduced in other hydrogen-consuming units CH4 selectivities (from 35 to 200 at 80  C
of the refinery such as hydrotreatments or hydro- (Roman et al. 1991)). For instance, Air Products
cracking units. PSA proves to be a very profitable claims that a single-stage array of Prism ® mod-
unit for such an application, as this technology ules is able to raise the concentration of gases
allows to reach very high purities in hydrogen from 10 % to 30 % up to 70–90 % (Air Products
(>99 % molar) and high yield as the tail gas website), while Medal membranes are able to
flow of the adsorber, mainly composed of the raise the concentration of a gas at 51 bar from
hydrocarbon part of the reformer off-gas, is very 86 % in hydrogen up to 98 % with a permeate
small compared to the feed gas flow. Membrane- pressure at 30 bar and a residue containing 52 %
based gas permeation unit is sometimes used to of hydrogen at 50 bar (Medal Internet website).
purify the hydrogen contained in the off-gas of
the catalytic reformer; especially it is necessary
to regenerate the catalyst. In this case, when small
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_419-1
2 Off-Gas from Catalytic Reforming

References Monereau C (2003) Perméation hydrogène: de la


périphérie des procédé vers le coeur des procédés.
Air Products website. http://www.airproducts.com/Prod Intégration des membranes dans les procédés
ucts/Equipment/PRISMMembranes/page08.htm 2(89):275–282
Medal Internet website. www.medal.airliquide.com Yampulski Y, Freeman BD (2010) Membrane gas separa-
tion. Wiley, New-York
O

Optimal Process Control establish optimal, adaptive, robust, stochastic, or


any other type of process control.
Radoslav Paulen Optimality of the process is measured in terms
Department of Biochemical and Chemical of performance criterion J(y,u). Optimal control
Engineering, Technische Universität Dortmund, of the process should be then set such that it
Dortmund, Germany minimizes this criterion. Classical problems of
optimal control involve problems such as refer-
ence tracking or optimal change over control.
Efficient automatic control system is an essential The most common reference tracking problem
part of every plant being operated in chemical is expressed by
industry. It may be implemented for various rea-
ð1
sons: plant and environmental safety, fulfillment  T  
min y  yref Q y  yref þ uT Ru dt
of varying process demands, rejection of input u 0
disturbances, optimal production desire, etc.
Process control is usually achieved via feed- where yref represents output reference (trajectory)
back policy. By measuring time-varying process and Q and R are so-called weighing matrices
outputs y(t) (controlled variables), such as tem- (Mikles and Fikar 2007). If this problem is con-
perature or concentration, one decides about pro- sidered and the controlled process is described by
cess inputs u(t) (manipulated variables), such as linear model (e.g., transfer function), function f()
input power to heating cell or valve position, to takes the form of a matrix-vector product, Ky.
attain some or all of the abovementioned goals. Matrix K can be found easily using the tools of
Classical control theory defines a fashion in linear algebra. However, if the controlled system
which obtained measurements are used to iden- exhibits nonlinear behavior, more complicated
tify values of inputs as a control law (Skogestad techniques (e.g., dynamic optimization) are
and Postlethwaite 2005). Its basic form can be required.
stated as

uðtÞ ¼ f ðyðtÞÞ
Cross-References

uðtÞ ¼ f ðyðtÞÞ where f() represents a function ▶ Process Control in Membrane Operations
which can take various forms and can be designed
using analytical or numerical methods in order to

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_422-7
2 Optimal Process Control

References Skogestad S, Postlethwaite I (2005) Multivariable feed-


back control – analysis and design. Multivariable
Mikles J, Fikar M (2007) Process modelling, identifica- Feedback Control: Analysis and Design John Wiley
tion, and control. Springer Verlag, Berlin & Sons. ISBN:0470011688
O

Orthogonal Collocation Method   XNp


Yk yk , x ¼ yki fki ðxÞ
i¼0
Radoslav Paulen
Department of Biochemical and Chemical where yk is a vector of Npþ1 collocation points
Engineering, Technische Universität Dortmund, which represent weighting factors (coefficients)
Dortmund, Germany for vector of functions fk. If polynomial approx-
imation is considered, function fik is an Np th
order polynomial. To guarantee the orthogonality
This method represents an approximation tech- of resulting approximation and to achieve other
nique which is successfully used to solve useful properties, orthogonal polynomials (such
multipoint boundary value problems. Such prob- as Chebyshev, Lagrange, and other types) are
lems arise in engineering applications frequently used. For the case of Lagrange polynomials,
when it is desired to simulate processes described function fik can be written as follows:
by partial differential equations (Kaldis
et al. 2000; Sousa and Mendes 2004), to model Np x  xkj
complex processes (Ganguly and Bhattacharya fki ðxÞ ¼ ∏ :
j¼0, j6¼i xi  xj
k k
(1994); Sousa et al. 2002) or to compute optimal
process control (Fikar et al. 2010).
This is illustrated in Fig. 1 which shows three
The principle is to approximate the behavior
consecutive intervals of approximation.
of any nonlinear function f(x) by the sum of basis
functions (most preferably polynomials) on some
chosen number of intervals. Approximation func-
tion on the kth interval, Yk, can be written as

# Springer-Verlag Berlin Heidelberg 2012


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_428-2
2 Orthogonal Collocation Method

yk +1
Np
yk1+1
yk yk
0 1 yk yk0+1
ykN–1 2 ykN
yk0–1 p p

yk1–1

x k1 –1 x k2 –1 x kN–1 x k1 x k2 x kN x 1k +1 x k2+1 x kN+1


p p p

Δx k –1 Δx k Δx k +1
x k0 –1 x k0 x k0 +1 x k0 +2

Orthogonal Collocation Method, Fig. 1 Schematic representation of orthogonal collocation method

References collocation – hydrogen recovery from refinery gases.


J Membr Sci 173(1):61–71. doi:10.1016/S0376-
Fikar M, Kovács Z, Czermak P (2010) Dynamic optimi- 7388(00)00353-7. ISSN 0376-7388
zation of batch diafiltration processes. J Membr Sci Sousa JM, Mendes A (2004) Simulating catalytic mem-
355(1–2):168–174. doi:10.1016/j. brane reactors using orthogonal collocation with spa-
memsci.2010.03.019 tial coordinates transformation. J Membr Sci
Ganguly S, Bhattacharya PK (1994) Development of con- 243(1–2):283–292. doi:10.1016/j.
centration profile and prediction of flux for ultrafiltra- memsci.2004.06.031. ISSN 0376-7388
tion in a radial cross-flow cell. J Membr Sci Sousa JM, Cruz P, Magalhaes FD, Mendes A (2002)
97:185–198. doi:10.1016/0376-7388(94)00161-Q. Modeling catalytic membrane reactors using an adap-
ISSN 0376-7388 tive wavelet-based collocation method. J Membr Sci
Kaldis SP, Kapantaidakis GC, Sakellaropoulos GP 208(1–2):57–68. doi:10.1016/S0376-7388(02)00175-
(2000) Simulation of multi-component gas separation 8. ISSN 0376-7388
in a hollow fiber membrane by orthogonal
O

Oxidative Steam Reforming hydrogen during the reaction shifts the equilib-
rium reactions toward completion at moderate
Fausto Gallucci temperatures, and thus the extent of oxidation
Faculty of Chemical Engineering and Chemistry, reaction to achieve autothermal reforming is
Eindhoven University of Technology, moderate.
Eindhoven, The Netherlands One of the problems of autothermal reforming
carried out in membrane reactors is the mismatch
between the oxidation reaction rate and the
Autothermal reforming or oxidative steam reforming reaction rate. The oxidation is often
reforming is a combination of conventional much faster than the reforming, and for this rea-
steam reforming of the fuel (endothermic reac- son, in packed bed membrane reactors, a high
tion) with the partial oxidation of a small amount temperature region is obtained at the beginning
of the fuel (exothermic reaction) in order to of the bed followed by a low temperature region
achieve an autothermal reaction that proceeds at the end of the bed. This could cause problems
without external input of energy. to the membranes that could be damaged by high
The most studied autothermal reforming is the temperatures while does not work properly (low
conversion of methane to hydrogen. The overall flux – see Richardson equation) at lower
chemical reactions taking place in the temperatures.
autothermal reforming of methane include To circumvent these problems, fluidized bed
steam reforming (Eq. 1), water-gas shift (Eq. 2), membrane reactors are often proposed for this
and total oxidation (Eq. 3). The energy generated kind of reaction system, as the solid circulation
by the oxidation reaction and WGS is used for the inside the reactor allows a virtually isothermal
SMR: condition even in case of highly exothermic
reactions.
CH4 þ H2 O ¼ CO þ 3H2 (1) Examples of autothermal reforming (ATR)
(or oxidative steam reforming) reactions also
CO þ H2 O ¼ CO2 þ H2 (2) include the ATR of ethanol and methanol or the
ATR of naphtha. All these reactions have been
CH4 þ 2O2 ¼> CO2 þ 2H2 O (3) successfully tested in membrane reactors for pure
hydrogen production.
This reaction system can be carried out efficiently
in a membrane reactor as the extraction of

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_433-3
O

Oxyfuel electricity generation by the oxyfuel process is


more expensive than in a traditional air-fired
Juergen Caro plant. The main cost factor of the oxyfuel process
Institut of Physical Chemistry and is the production of almost pure oxygen.
Electrochemistry, Leibniz University, Perovskite-type mixed conducting ceramics can
Hannover, Germany theoretically separate oxygen with 100 % purity
from air. Some of the CO2 is in a loop used for
sweeping the oxygen from the membrane separator
Synonyms to the combustion chamber thus reducing the
oxygen partial pressure on the permeate side of
Oxyfuel combustion the membrane to have a constant high driving
force for oxygen permeation. This sweeping tech-
The name is derived from the process: a mixture
nique with some of the CO2 in a loop requires CO2-
of oxygen and a gaseous, liquid, or solid fuel is
stable oxygen-conducting membranes. Since most
burnt in a nitrogen-free atmosphere which con-
of the mixed conducting perovskite-type ceramics
sists of oxygen and an easy to separate second
contain alkaline earth metal cations, these mate-
gas, usually carbon dioxide. If fuels like natural
rials are not suitable since they form carbonates
gas, oil, or coal are combusted with pure oxygen
(for thermodynamic reasons also at high tempera-
instead of air as oxidant, nitrogen as an inert
tures because of the high CO2 partial pressure).
component is not heated. Therefore, the burning
Therefore, new CO2-stable mixed conducting or
unit can be smaller, the flame temperatures are
dual-phase materials have to be developed.
higher, and the fuel consumption is reduced.
Since the fuel is combusted in an O2/CO2 atm,
Depending on the fuel, the flue gas consists of
this combustion with diluted oxygen reduces the
CO2 and H2O only. After condensation of H2O,
flame temperature which reduces the costs for
the flue gas consists of only CO2 which can be
special high temperature-resistant materials. The
sequestrated or used in chemical processes. But
amount of the second inert gas can control the
not only the mass and volume of the flue gas
flame temperature of the combustion: Without
become smaller, due to the absence of nitrogen,
any dilution gas, the combustion temperature
also no NOx is formed.
can become too high. On the other hand, if the
The oxyfuel combustion process is one of
CO2 concentration is much less than 80 %
several possible technologies to separate and
(nitrogen content of air), higher flame tempera-
sequestrate CO2 from fossil fuel burning espe-
tures can be reached which is desired.
cially in electric power stations. However,

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_434-1
2 Oxyfuel

However, the few pilot plants evaluating the combustion, and 5,500 h of carbon dioxide plant
feasibility of the oxyfuel concept use oxygen operation. Since the usual oxygen purity of
production by cryogenic air separation after 99.5 % as obtained in the Linde technique is not
Linde (Callide Oxyfuel Project; Callide Oxyfuel necessary for oxyfuel, the Linde technology can
Pilot Project; CCS Vattenfall Pilot Oxyfuel Pro- produce oxygen with 95 % purity in a cost-
ject). In 2006 in the Schwarze Pumpe industrial effective way which is competing with the
area in East Germany, construction work started ceramic membrane technology. Organic polymer
on the world’s first “carbon-dioxide free” power membrane permeation is not competitive since it
station testing the oxyfuel concept on a pilote cannot produce the necessary oxygen purity of
scale. However, the owner Vattenfall stopped 95 % purity in a single step.
carbon capture R&D at the plant in 2014 because
“its costs and the energy it requires makes the
technology unviable” (http:www.thelocal.se/
References
20140507/vattenfall-abondons-research-on-co2-
storage). In the Callide oxyfuel project, carbon Callide Oxyfuel pilot project, Cubillos del Sil, Spain
dioxide capture started in Dec. 2012. In March Callide Oxyfuel project, Queensland, Australia
2015, the Callide Oxyfuel Project demonstration CCS Vattenfall pilot Oxyfuel project, Schwarze Pumpe,
phase comes to a close after 2 years and 9 months Germany
successfully proving 10,000 h of oxyfuel
O

Oxygen Separation concentrations, carbonates do not form at high


temperatures, see Ellingham diagram). As long
Juergen Caro as there is a sufficient gradient of the oxygen
Universität Hannover, Institut of Physical partial pressure (better: activity) over the mem-
Chemistry and Electrochemistry, Leibniz brane, oxygen will enter the perovskite material
University Hannover, Hannover, Germany on the high-oxygen partial pressure side (feed
side) and leave the membrane on the
low-oxygen partial pressure side (permeate
Synonyms side). The low-oxygen partial pressure can be
achieved by continuous vacuum pumping as the
Air separation most effective and economic technique but also
with sweep gases. In the latter case, the sweep
Oxygen can by separated from air by different gases and oxygen must be separated again
separation techniques such as cryogenic air dis- (if steam is used, the membrane can be damaged
tillation after Linde, pressure swing adsorption at the high permeation temperature). Another
using coals for kinetic separation (the slightly option to reduce the oxygen partial pressure on
smaller oxygen diffuses faster than nitrogen into the permeate side is the consumption of the per-
the pores of the coal), or Li-exchanged zeolites meated oxygen in a catalytic partial oxidation
like Li-LTA/Li-FAU for thermodynamically (e.g., by consuming oxygen in a methane partial
controlled separation (the more polar nitrogen is oxidation to synthesis gas).
strongly adsorbed by the zeolite than the less Figure 1 shows a three-tube perovskite mem-
polar oxygen). Also organic polymer hollow brane module with 1 cm (outer diameter)
fiber membranes are used for oxygen/nitrogen Ba0.5Sr0.5Co0.8Fe0.2O3-d (BSCF) tubes purchased
separation, but they produce in general lower from Fraunhofer IKTS (Fraunhofer Institute for
gas purity. The amount and purity of the oxygen Ceramic Technologies and Systems, Dresden-
to be produced decides about the economy of the Hermsdorf, Germany). The permeator has been
separation techniques to be applied. erected during November 2012–April 2013 at
Perovskite membranes allow principally a Leibniz University of Hannover copying a proto-
new route for oxygen separation from air, how- type oxygen separation permeator developed by
ever, at elevated temperatures of 750  C to Dr. R. Kriegel (Fraunhofer IKTS, Hermsdorf)
900  C. The high temperatures are necessary for (Kriegel et al. 2010; Schulz et al. 2011). The
a high-oxygen ion mobility and to avoid mem- permeator is gastight up to an operation
brane damage (if CO2 is present in low
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_435-1
2 Oxygen Separation

Oxygen Separation, Fig. 1 Photo and scheme of the oxygen lattice to the core side of the one-end-sealed BSCF
three-tube oxygen production demonstration unit at Leib- tubes where it is released into the gas phase. To have a
niz University of Hannover (copyright Caro, Univ. Han- high-oxygen partial pressure difference over the mem-
nover). Oxygen from surrounding air enters the BCFZ brane, the permeated oxygen is removed by vacuum
material on the shell side, diffuses via vacancies in the pumping

temperature of 950  C, membrane area 400 cm2, References


and dead-end BSCF tubes.
Kriegel R, Kirchheim R, Töpfer J (2010) Oxygen stoichi-
ometry and expansion behaviour of
Ba0.5Sr0.5Co0.8Fe0.2O3-d. Solid State Ionics 181:64–70
Schulz M, Kriegel R, Kämpfer A (2011) Assessment of
CO2 stability and oxygen flux of oxygen permeable
membranes. J Membr Sci 378:10–17
P

Packed Bed Membrane Reactor Often, a sweep gas can be used in the perme-
ation side of the membrane in order to keep the
Fausto Gallucci permeation hydrogen partial pressure as low as
Faculty of Chemical Engineering and Chemistry, possible for minimizing the membrane area
Eindhoven University of Technology, required for the hydrogen separation. This prac-
Eindhoven, The Netherlands tice is, for example, very useful if hydrogen for
ammonia plant is being produced, in which case
an amount of nitrogen can be used for sweeping
The fixed bed (or packed bed) membrane reactor the permeation side producing a synthesis stream
configuration is the first and most studied config- (N2/H2 = 1/3) ready for the final reaction step. If
uration for membrane reactors. This is because a sweep gas is used in the permeation side, then a
the first studies on membrane reactors focused on packed bed membrane reactor can be used in both
the effect of the gas permeation through mem- cocurrent or countercurrent modes.
branes on the reaction system (which is often a An interesting feature of packed bed mem-
conventional packed bed reactor). brane reactors is the possibility to operate them
In a packed bed membrane reactor, the cata- in a reverse flow mode, integrating the reaction
lyst is confined in fixed bed configuration, and it and separation with the recuperative heat
is in contact with a permselective membrane. The exchange inside the reactor. This operational
most used packed bed configuration is the tubular mode is quite interesting for partial oxidation of
one where the catalyst may be packed either in methane (POM) (Smit et al. 2005). In normal
the membrane tube or in the shell side, while the POM systems, air and CH4 feed streams have to
permeation stream is collected in the other side of be preheated to the reaction temperature, while
the membrane (in case of hydrogen-selective POM reaction being only slightly exothermic, the
membranes) or one reactant is feed on the other external heat transfer between feed and exhaust is
side of the membrane (in case of oxygen- very expensive. Therefore, recuperative heat
selective membrane). exchange is preferably carried out inside the
For multi-tubular membrane reactor configu- reactor.
rations, the catalyst in tube configuration can be Although the tube in tube configuration is
preferred especially for construction reason and quite useful to work in lab scale and for proof of
for the extent of bed-to-wall mass and heat trans- principle of membrane reactors, for industrial
fer limitations which can be very detrimental in scale some other configurations need to be used
the catalyst in shell configuration. in order to increase the membrane area per vol-
ume of vessel used. In fact, the amount of
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_436-1
2 Packed Bed Membrane Reactor

hydrogen produced is directly related to the important drawback has driven the research
amount of membrane area installed in the reactor. toward new reactor concepts such as
Starting for the tube in tube configuration, a micromembrane reactors or fluidized bed mem-
straightforward way to increase the membrane brane reactors.
area in packed bed is the tube in shell configura-
tion (Buxbaum 2002; Tosti et al. 2008).
Although the packed bed configuration is very References
advantageous and easy to operate, the production
of thin membranes brought under the spotlight Buxbaum RE (2002) Patent US 6,461,408
Gallucci F, Van Sint Annaland M, Kuipers JAM
one of the disadvantages of fixed bed membrane
(2010) Theoretical comparison of packed bed and flu-
reactors: the influence of bed-to-wall mass trans- idized bed membrane reactors for methane reforming.
fer limitations on the membrane area required. Int J Hydrog Energy 35:7142–7150
Briefly, as long as the hydrogen flux through the Peters TA, Stange M, Klette H, Bredesen R (2008) High
pressure performance of thin Pd-23%Ag/stainless steel
membrane is a limiting step, the effect of external
composite membranes in water gas shift gas mixtures;
mass transfer limitations such as the limitations influence of dilution, mass transfer and surface effects
to hydrogen transport between the bulk of the on the hydrogen flux. J Membrane Sci
catalytic bed (where hydrogen is produced) and 316(1–2):119–127
Smit J, Bekink GJ, Van Sint Annaland M, Kuipers JAM
the membrane wall (where hydrogen is recov-
(2005) A reverse flow catalytic membrane reactor for
ered) can be neglected. However, by increasing the production of syngas: an experimental study. Int
the membrane flux, the external mass transfer J Chem React Eng 3:1
limitations became limiting and determine the Tosti S, Basile A, Bettinali L, Borgognoni F, Gallucci F,
Rizzello C (2008) Design and process study of Pd
extent of membrane area. This has been demon-
membrane reactors. Int J Hydrog Energy
strated both experimentally (Peters et al. 2008) 33(19):5098–5105
and numerically (Gallucci et al. 2010). This
P

Pd-Based Tubular Membrane high; in some cases (see ammonia synthesis),


Reactor the reaction pressure reaches 600–1000 bar.
This reactor is commonly used in the laboratory
Giuseppe Barbieri for its cylindrical symmetry which allows to
Institute on Membrane Technology, Italian reducing the complexity of the equation set for
National Research Council, Rende CS, Italy mass and energy balance. Often, in a first approx-
imation, radial and axial diffusions of mass and
energy are neglected, and the resulting mathe-
A Pd-based tubular membrane reactor consists matical model consists in an ODE (ordinary dif-
of two concentric tubes where the internal one is ferential equation) system of the first order whose
the metallic membrane separating the two reactor resolution is much simpler than that of PDE
sides, that is, the reaction and permeate volumes. (partial differential equations) system of the sec-
The reaction side can be the core of the inner tube ond order necessary for the mathematical
or the annular volume between the two tubes. The description in the absence of cylindrical symme-
Pd-based membranes are used since they are per- try and radial and axial diffusions. This reactor
meable only to hydrogen. Therefore, such a reac- model, known as plug flow reactor (PFR), is the
tor will be mainly evaluated on two performance most common experimental investigated since its
parameters: feed conversion and hydrogen recov- mathematical description consisting in a first-
ery on permeate side. order ODE set, as above said, is the simplest
A reactor having a prevalent geometrical one from a fluidodynamics point of view after
development along a specific direction is known the continuous stirred tank reactor.
as tubular reactor. Its most common cross section The reactor diameter ranges from a few centi-
is the circular one even though other sections meters to meters also depending on the exother-
such as square, rectangular, etc., are possible. micity/endothermicity of the reaction, in other
Thus, a cylindrical surface mostly delimits such words on the necessity of heat exchange/provi-
a reactor and two circles define the entrance and sion. Often, industrial reactors operate in adia-
exit surfaces. batic conditions, but in some cases the heat
Such a tubular reactor with a circular cross request by reaction is so high that energy has to
section is commonly used both industrially and be provided in order for the reaction to precede;
at a lab scale. This configuration allows the pres- in these cases small diameter is preferred to the
sure on the reactor surface to be uniformly dis- higher one.
tributed, a very important issue for industrial The simplest Pd-based tubular membrane
application where the pressure can be really reactor utilized the various advantages
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_439-1
2 Pd-Based Tubular Membrane Reactor

Q Feed Q Retentate
Permeating
JH2
Q Permeate Q Sweep
P Permeation Membrane
SS-Shell
P Reaction Catalyst

Pd-Based Tubular Membrane Reactor, Fig. 1

(cylindrical symmetry, no radial and axial diffu- transfer is more efficient (Marigliano
sions) of a plug flow reactor on reaction side; this et al. 2001) if the reaction takes place in the
condition is also valid for the permeate volume. annular space since the resistance in this case is
This membrane reactor (MR) model is mathemat- concentrated in the external tube and in the gas
ically described by a first-order ODE set. The two films around it. In the other case, the overall heat
streams in the reaction and permeate volumes can transfer coefficient is lower since the energy has
be in co- or, as shown in the next figure, counter- to be transported through the permeation
current configurations. The permeation driving volume too.
force, the difference between the square root of Different reactor configurations and geome-
hydrogen partial pressure on reaction and perme- tries also including radial and axial diffusions
ation sides, of a co-current tubular MR is the are often operated also at lab scale for analyzing
highest at the entrance and it reduces along the the effect related to the mass and energy diffusive
reactor length; if the reactor is really long, this transport. The following Eq. 2 shows the com-
difference becomes null. The permeation driving plexity of PDE set of a two-dimensional second-
force of a countercurrent tubular MR is more order mathematical model written down for a
distributed along the reactor length (Barbieri tubular MR operating in steady state:
and Di Maio 1997). Therefore, countercurrent
flow configuration results in a higher perfor- @ 2 PReactionSide
i
Diffusivityi, z
mance in terms of, e.g., reaction conversion and @z2
hydrogen recovery. The countercurrent configu- @ 2 PReactionSide
þDiffusivityi, r i
þ Rgas T ReactionSide
r, z
ration requires a shooting method for the numer- @r2
ical solution of the ODEs set. Equation 1 shows
an example of an ODE system for an MR oper- !
@N ReactionSide
i, z
ating in steady state (Fig. 1): þ ½Generation by reactionr, z ¼0
@z
dFi (2)
 þ ½Generation by reaction
dz
Models for more complex reactor configurations
 ½Permeation through the membrane
¼0 (1) and geometries also including radial and axial
diffusions are reported in (Barbieri et al. 2008a)
and characterized by first- and second-order
The choice about the reaction volume as the one
PDE set.
inside the core of the membrane or in the annular
Two more aspects have to be discussed for an
space between the two tubes depends on several
MR: the concentration gradients, more known as
factors, e.g., contact between the catalyst and
concentration polarization, and the permeation
membrane (can damage the membrane since
reduction owing to the presence of some gases
this is a few microns thin) and heat transfer
since both reduce the membrane performance.
from the energy source and reaction. The heat
Pd-Based Tubular Membrane Reactor 3

The permeation is a mass transport happening Inorganic membranes: synthesis, characterization and
at a surface – the one delimited by the applications, vol 13 Series membrane science and
technology. Elsevier B.V., Amsterdam/The Nether-
membrane – and when it is selective creates a lands, pp 325–400. ISBN 978 0 444 53070
variation in the composition of species in the film 7. doi:10.1016/S0927-5193(07)13009-6
close to the membrane itself. This variation will Barbieri G, Scura F, Lentini F, De Luca G, Drioli
spread with a finite – not infinite – velocity; this E (2008b) A novel model equation for the permeation
of hydrogen in mixture with carbon-monoxide through
means a concentration profile is created in the Pd-Ag membranes. Sep Purif Technol 61(2):217–224.
orthogonal direction at the membrane surface. doi:10.1016/j.seppur.2007.10.010
The concentration profile is physiological in any Barbieri G, Caravella A, Drioli E (2011) Polarization and
membrane separation and its breadth depends on CO inhibition in Pd-based membranes, Chapter 14. In:
Drioli E, Barbieri,G (eds) Membrane engineering for
membrane selectivity and permeance. The higher the treatment of gases, vol 2 Gas-separation problems
the selectivity and permeance, the higher the combined with membrane reactors. The Royal Society
concentration profile (Caravella et al. 2008, of Chemistry, Cambridge, MA, pp 137–161. ISBN
2009; Boeltken et al. 2013). The presence of a 978-1-84973-239-0. http://pubs.rsc.org/en/content/
ebook/978-1-84973-239-0; doi:10.1039/
concentration gradient reduces significantly the 9781849733489-00137
driving force for the permeation, that is, function Boeltken T, Belimov M, Pfeifer P, Peters TA, Bredesen R,
of the partial pressure at the membrane surface Dittmeyer R (2013) Fabrication and testing of a planar
and not the one in the bulk of the reaction and microstructured concept module with integrated palla-
dium membranes. Chem Eng Process 67:136–147
permeation phases. Braun F, Miller JB, Gellman AJ, Tarditi AM, Fleutot B,
The adsorption of some species such as CO Kondratyuk P, Cornaglia LM (2012) PdAgAu alloy
and H2S (Gade et al. 2011; Morreale et al. 2004; with high resistance to corrosion H2S. Int J Hydrog
Kulprathipanja et al. 2005; Braun et al. 2012; Energy 37:18547–18555
Caravella A, Barbieri G, Drioli E (2008) Modelling and
Kajiwara et al. 1999; Gabitto and Tsouris 2009; simulation of hydrogen permeation through supported
Chen and Ma 2010; Iyoha et al. 2007) on the Pd-alloy membranes with a multicomponent approach.
membrane surface causing the reduction in the Chem Eng Sci 63(8):2149–2160. doi:10.1016/j.
number of metal surface sites for hydrogen ces.2008.01.009
Caravella A, Barbieri G, Drioli E (2009) Concentration
adsorption is a fundamental step for hydrogen polarization analysis in self-supported Pd-based mem-
permeation. This phenomenon, known in cataly- branes. Sep Purif Technol 66:613–624. doi:10.1016/j.
sis as poisoning of catalysts, follows the same seppur.2009.01.008
adsorption laws, e.g., the Langmuir one Caravella A, Scura F, Barbieri G, Drioli E (2010) Inhibi-
tion by CO and polarization in Pd-based membranes: a
(Barbieri et al. 2008b). It results in a significant novel permeance reduction coefficient. J Phys Chem
increase of permeation resistance and similar B 114:12264–12276. doi:10.1021/jp104767q
permeance reduction (Caravella et al. 2010). Caravella A, Scura F, Barbieri G, Drioli E, Hara S (2011)
Both concentration gradients and inhibition by On the role of the coupled effect of inhibition by CO
and concentration polarization on hydrogen perme-
chemical species have to be taken into account ation through Pd-based membranes. Trans Mater Res
for a proper evaluation of hydrogen permeation Soc Jpn 36:225–228. doi:10.14723/tmrsj.36.225
(Caravella et al. 2010, 2011; Barbieri et al. 2011) Chen C-H, Ma YH (2010) The effect of H2S on the
and hence membrane reactors performance. performance of Pd and Pd/Au composite membrane.
J Membr Sci 362:535–544
Gabitto JF, Tsouris C (2009) Sulfur poisoning of metal
membranes for hydrogen separation. Int Rew Chem
Eng 1(5):394–411
References Gade SK, De Voss SJ, Coulter KE, Paglieri SN, Alptekin
GO, Way JD (2011) Palladium–gold membranes in
Barbieri G, Di Maio FP (1997) Simulation of methane mixed gas streams with hydrogen sulfide: effect of
steam reforming process in a catalytic Pd–membrane alloy content and fabrication technique. J Membr Sci
reactor. Ind Eng Chem Res 36(6):2121–2127. 378(1–2):35–41
doi:10.1021/ie9601615 Iyoha O, Enrik R, Killmeyer R, Morreale B (2007) The
Barbieri G, Scura F, Brunetti A (2008a) influence of hydrogen sulfide-to-hydrogen partial
Chapter 9 – Mathematical modelling of Pd-alloy mem-
brane reactors. In: Mallada R, Menendez M (eds)
4 Pd-Based Tubular Membrane Reactor

pressure ratio on the sulfidization of Pd and 70 mol% Marigliano G, Barbieri G, Drioli E (2001) Effect of energy
Pd–Cu membranes. J Membr Sci 305:77–92 transport in a palladium based membrane reactor for
Kajiwara M, Uemiya S, Kojima T (1999) Stability and methane steam reforming process. Catal Today
hydrogen permeation behavior of supported platinum 67(1–3):85–99. doi:10.1016/S0920-5861(01)00268-1
membranes in presence of hydrogen sulfide. Int Morreale BD, Ciocco MV, Howard BH, Killmeyer RP,
J Hydrog Energy 24:839–844 Cugini AV, Enick RM (2004) Effect of hydrogen-
Kulprathipanja A, Alptekin GO, Falconer JL, Way JD sulfide on the hydrogen permeance of
(2005) Pd and Pd–Cu membranes: inhibition of H2 palladium–copper alloys at elevated temperatures.
permeation by H2S. J Membr Sci 254:49–62 J Membr Sci 241:219–224
P

PEGylation One of the challenges in producing PEGylated


therapeutics is the need to remove the unreacted
Andrew Zydney protein and PEG, as well as any multiply
Department of Chemical Engineering, The PEGylated species, from the desired (typically
Pennsylvania State University, University Park, singly) PEGylated product (Fee and Van Alstine
PA, USA 2006). A variety of chromatographic methods
have been developed for the purification of
PEGylated proteins including size exclusion
PEGylation refers to the covalent attachment of chromatography, ion exchange chromatography,
one or more polyethylene glycol (PEG) chains to and hydrophobic interaction chromatography
another molecule, typically a small therapeutic (Fee 2009).
protein (Veronese and Harris 2002). The attach- There is also considerable interest in the
ment of the PEG increases the hydrodynamic size development of ultrafiltration systems for the
of the protein, reducing the clearance by the kid- purification of PEGylated proteins. Molek and
ney and significantly increasing the half-life of Zydney (2007) demonstrated the use of ultrafil-
the protein thereby reducing the dosage level and tration to remove the unreacted protein, reaction
frequency. PEGylation can also reduce the anti- by-products, and unreacted PEG from a desired
genicity of the protein, significantly reducing any PEGylated protein using a two-stage diafiltration
adverse immune response (Veronese 2009). process. The first stage used an electrically neu-
A variety of commercial PEGylated proteins are tral membrane to remove the small unreacted
currently on the market (Table 1). protein, with the neutral PEG removed in a sec-
PEGylation is typically accomplished by ond stage using an electrically charged mem-
reacting an activated form of the polyethylene brane that provided high retention of the
glycol with available reactive groups on the sur- charged PEGylated protein. Ruanjaikaen and
face of the therapeutic molecule. This includes Zydney (2011) used a charged ultrafiltration
the free amino groups on the amino acid lysine as membrane to remove multiply PEGylated species
well as the free sulfhydryl group on the amino from singly PEGylated a-lactalbumin, with the
acid cysteine. The N-terminal amino group and more heavily PEGylated species retained by the
the C-terminal carboxylic acid can also be used charged ultrafiltration membrane using a combi-
for site-specific PEGylation. nation of size and electrostatic interactions.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_441-4
2 PEGylation

PEGylation, Table 1 Examples of commercial PEGylated products


Commercial
name Protein Manufacturer Indication
Adagen Bovine adenosine deaminase Enzon Severe combined
immunodeficiency
Oncaspar L-asparaginase Enzon Acute lymphoblastic leukemia
Peglntron Interferon alpha-2b Schering-Plough Hepatitis C, hepatitis B
Neulasta Granulocyte colony-stimulating factor Amgen Neutropenia
Pegasys Interferon alpha-2a Hoffman- Hepatitis C, hepatitis B
LaRoche
Somavert Modified human growth hormone Pharmacia- Acromegaly
Upjohn
Macugen Pegaptanib sodium Osi Wet macular degeneration
Pharmaceuticals
Cimzia Monoclonal antibody (TNF-alpha UCB, Inc. Crohn’s disease, rheumatoid
blocker) arthritis
Pegloticase Uricase Savient Chronic gout

References byproducts using ultrafiltration. Biotechnol Prog


23:1417–1424
Fee CJ (2009) Protein conjugates purification and charac- Ruanjaikaen K, Zydney AL (2011) Purification of singly
terization. In: Veronese FM (ed) PEGylated protein PEGylated a-lactalbumin using charged ultrafiltration
drugs: basic science and clinical applications. membranes. Biotechnol Bioeng 108:822–829
Birkhauser Publishing, Basel, pp 113–125 Veronese FM (2009) PEGylated protein drugs: basic sci-
Fee CJ, Van Alstine JM (2006) PEG-proteins: reaction ence and clinical applications. Birkhauser Publishing,
engineering and separation issues. Chem Eng Sci Basel
61:924–939 Veronese FM, Harris JM (2002) Introduction and over-
Molek JR, Zydney AL (2007) Separation of PEGylated view of peptide and protein pegylation. Adv Drug
a-lactalbumin from unreacted precursors and Deliv Rev 54:453–456
P

Permeance Fluxi ¼ Permeancei  driving forcei

The reverse of this equation allows the


Giuseppe Barbieri
permeance to be calculated; thus, the membrane
Institute on Membrane Technology, Italian
permeance is evaluated for each species as the
National Research Council, University of
ratio between the own flux and the related driving
Calabria, Rende (CS), Italy
force.
The driving force is calculated as function of
the pressure values in the bulks of the feed and
Synonyms
permeate streams or volumes for continuous or
batch systems, respectively. This means, the
Gas permeance
permeance has to take into account all the mass
The permeance is a characteristic of a membrane transfer resistance encountered by the molecules
expressing the ability of a species to penetrate along the path followed for their permeation from
and permeate a membrane of a specific thickness. the bulk of the feed side to the bulk of the perme-
It is an overall coefficient to be used in the eval- ation side. These resistances are those in the film
uation of the flux of any species permeating the on the feed side, in the separating membrane
membrane as well membrane selectivity. layer, in the supporting membrane layer, in the
The driving force at the basis of mass transport support eventually present, in the film on perme-
through the membrane, in most of the membrane ation side, and in the fouling as well.
operations such as reverse osmosis, The units of the permeance depend on the
nanofiltration, ultrafiltration, microfiltration, gas permeation mechanism at the basis of mass trans-
separation, membrane distillation, membrane port through the membrane. In most of the mem-
contactors, etc., is a difference of feed and per- brane operations as those before reported for
meate pressures or species partial pressures. This which the driving force is a difference of feed
is valid for both dense membranes used in reverse and permeate pressures, the permeance units are:
osmosis and gas separation and porous ones uti-
lized in the other operations. In addition, the mol m2 s1 Pa1
permeance most often does not depend on the or m m s Pa1 , or m3 m2 h1 bar1 ,
3 2 1

permeation driving force; thus, the following or L m2 s1 Pa1 , or etc:Þ
equation defines the flux of each permeating spe-
cies (ith) as the product of permeance and driving
force:
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_445-1
2 Permeance

However, the driving force of the permeation in Examples


inorganic membranes, such as the Pd-based and
perovskite ones, is the difference of the square The permeance of a reverse osmosis membrane,
root of the pressures on both membrane sides operating under a feed-permeate pressure differ-
since the hydrogen (see Sieverts’ law) or oxygen ence of 50 bar with a water flux of 60 m3 m2 h1,
molecules permeating these membranes are dis- is 60/50=1.2 m3 m2 h1 bar1.
sociated in atoms before their permeation in the The permeance of a gas separation membrane
selective membrane layer. Consequently, the having a CO2 flux of 5 m3 m2 h1 and operating
permeance units are: under a feed-permeate partial pressure difference
of 10 bar is 500 dm3(STP) m2 h1 bar1
mol m2 s1 Pa0:5 (ca. 62 nmol m2 s1 Pa1).
or m m2 s1 Pa0:5 , or m3 m2 h1 bar0:5 ,
3 A Pd-based membrane operating at 5 and 1 bar
as feed and permeate hydrogen pressures, respec-
or L m2 s1 Pa0:5 , or etc:Þ tively, shows a hydrogen flux of 300 nmol m2
s1. Thus, hydrogen permeance is ca. 243 nmol
Power different from 0.5 is also utilized for the m2 s1 Pa-0.5.
feed-permeate pressure difference when the dif-
fusion in the separating layer is not the only rate-
determining step but surface phenomena are
significant.
P

Permeate membrane side with respect to the feed, it is


collected in a volume or as a stream, leaving the
Giuseppe Barbieri membrane module in a batch or continuous oper-
Institute on Membrane Technology, Italian ations, respectively.
National Research Council, Rende CS, Italy Together with the retentate, the permeate is
one of the two outlets of a membrane unit. The
other two streams are the feed and, optionally, the
The permeate is the whole mass permeated of the sweep.
membrane containing the different species which
permeated the membrane itself. On the other

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_446-1
P

Permeate Gap Membrane cooling is maintained by the cold stream,


Distillation (PGMD) respectively.
In permeate gap membrane distillation
Daniel Winter (PGMD) process, a third channel is introduced
Fraunhofer Institute for Solar Energy Systems by an additional non-permeable foil, similar to air
(ISE), Freiburg, Germany gap membrane distillation (AGMD). The basic
PGMD channel arrangement is given in Fig. 1.
In PGMD, usually this channel is filled with
Permeate gap membrane distillation (PGMD) permeate during operation. One significant
represents a specific configuration of the mem- advantage of this arrangement is the separation
brane distillation (MD) process. of permeate from the cooling fluid. Therefore, the
In a MD process, a hydrophobic highly porous coolant can be any other liquid, such as cold feed.
membrane separates an aqueous feed solution The presence of the permeate gap and the
from the distillate. The hydrophobic membrane non-permeable foil introduce additional heat
property prevents the liquid phase from entering transfer resistances, which lead to a reduction of
the membrane structure; thus, liquid-vapor inter- the effective temperature difference across the
faces are established on both sides of the mem- membrane. This heat transfer resistance is to be
brane. By applying a temperature difference, minimized, by designing a very thin permeate
evaporation takes place on the feed gap and using thin foils.
(or evaporator) side; the vapor penetrates the For special applications this concept can even
membrane pores and condenses on the permeate be further developed, e.g., by introducing a sec-
(or condenser) side. The separation is based on ond foil at the feed side. Here, the heating func-
the phase change; thus, the product quality is tion can be decoupled from the feed solution as
usually very high and does not depend on feed well (Hausmann et al. 2011).
concentration or the membrane structural proper- In module design, the PGMD concept pro-
ties. The coupled heat and mass transfer through vides the opportunity for internal heat recovery.
the membrane includes vapor flux, latent heat of Modules are usually designed based on plate and
evaporation, and conductive heat transfer. frame or spiral wound concepts.
In conventional direct contact membrane dis- Figure 2 shows the channel arrangement for a
tillation (DCMD) process, the heat of evapora- PGMD module with integrated heat recovery.
tion is supplied by the hot feed stream, and the

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_447-4
2 Permeate Gap Membrane Distillation (PGMD)

Permeate Gap
Membrane Distillation
(PGMD), Fig. 1 Basic
channel arrangement and
temperature profile for
PGMD (Winter et al. 2011)

Permeate Gap Membrane Distillation (PGMD), Fig. 2 Principle channel arrangement of a spiral wound PGMD
module (Winter et al. 2011)

The PGMD channel arrangement is transferred Hausmann A, Sanciolo P, Vasiljevic T, Weeks M, Duke
into a compact spiral package. Full-scale mod- M (2011) Membrane distillation in the dairy industry:
process integration and membrane performance. In:
ules of this type were developed and fabricated at Proceedings of the international workshop on mem-
Fraunhofer ISE (Winter et al. 2011). The total brane distillation and related technologies, Ravello
membrane area is 5–15 m2. The module concept Raluy RG, Schwantes R, Subiela VJ, Peñate B, Melián G,
goes back to a patent of W. L. Gore from 1985 Betancort JR (2012) Operational experience of a solar
membrane distillation demonstration plant in Pozo
(Gore et al. 1985). Izquierdo-Gran Canaria Island (Spain). Desalination
This type of module is quite suitable to follow 290:1–13
the transient behavior of thermal energy input Winter D, Koschikowski J, Wieghaus M (2011) Desalina-
from renewable sources. Thus, an integration to tion using membrane distillation: experimental studies
on full scale spiral wound modules. J Membr Sci
solar thermal collectors or waste heat is easily 375:104–112
applicable. Various demonstration plants for
desalination using PGMD spiral wound modules Further Reading
have already been tested in the field (Raluy Cipollina A, Micale G, Rizzuti L (2009) Seawater desali-
et al. 2012). nation. Springer, Heidelberg
Khayet M, Matsuura T (eds) (2011) Membrane distilla-
tion. Elsevier, Amersterdam
Koschikowski J (2011) Entwicklung von Energieautark
References arbeitenden Wasserentsalzungsanlagen auf Basis der
Membrandestillation. PhD thesis, Fraunhofer ISE,
Gore WL et al. (1985) US Patent 4,545,862, United States, Fraunhofer, Universität Kassel
Patent and trademark office
P

Permeating Flow Ratei


Permeating Flux Permeating Fluxi ¼
Membrane Area
Giuseppe Barbieri It is a fraction of the total permeating flux and can
Institute on Membrane Technology, Italian
be expressed as product of the molar fraction of
National Research Council, Rende CS, Italy the ith species and the permeating flux of all the
species.

All the species permeating a membrane generate Permeating Fluxi ¼ Molar Fractioni Permeating Flux
a stream passing through the membrane, a stream
characterized by a flow rate according to the The permeating flux can be defined for each ele-
actual operating conditions. A permeating flux mentary membrane area element or for the whole
is defined for this stream as the ratio of the per- membrane area. In the first case, it is a function of
meating flow rate and the membrane area. the spatial coordinates such as, for instance, the
membrane length. In the latter case, the permeat-
Permeating Flow Rate
Permeating Flux ¼ ing flux corresponds to the integration of the
Membrane Area permeating flow rate on the whole membrane
area of the elementary one divided for the whole
The permeating flux can be defined as well for ith
membrane area.
species as the ratio of the flow rate of the referred
species and the membrane area.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_448-1
P

Permeation Number (ratio) between two main transport mechanisms


involved in a membrane separation unit:
Giuseppe Barbieri
Institute on Membrane Technology, Italian 1. The mass transport through the membrane
National Research Council, Rende CS, Italy 2. The convective mass transport for feeding the
membrane unit

The permeation number expresses (Brunetti For the ith species, it is given by the equation
et al. 2010), for each species, a comparison

Permeancei Membrane Area Feed Pressure


Permeation Numberi ¼
Feed Molar Fractioni Feed Flow Rate Pressure Ratio

It is a dimensionless number to be used in sizing The pressure ratio is the ratio of the feed to the
the permeation unit. A low value means a low permeate pressures.
fraction of the referred ith species can pass
through the membrane; vice versa, a high value
means a large fraction of i will be in the permeate
References
stream.
A value of zero means no membrane separa- Brunetti A, Scura F, Barbieri G, Drioli E (2010) Mem-
tion, that is, permeance equals to zero or equiva- brane technologies for CO2 separation. J Membr Sci
lently no membrane area available for 359:115–125. doi:10.1016/j.memsci.2009.11.040
permeation.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_449-1
P

Pervaporation (PV) derived models), developed by Okada and


Matsuura (1991). The basic assumption of such
Bart Van der Bruggen models is that the membrane is considered to be a
Department of Chemical Engineering, bundle of straight, cylindrical pores distributed
Engineering for Sustainable Systems (ProcESS), across the surface layer of the membrane. Trans-
KU Leuven, Leuven, Belgium port (and thus, separation) is achieved by liquid
permeation followed by vapor permeation
through nanometer-scale pores, due to a pressure
Pervaporation is a membrane separation process, difference over the membrane. Convective trans-
in which components from a liquid mixture are port is assumed within the pores with an interme-
selectively transported through a dense or micro- diate phase change due to the vacuum at the
porous membrane. Pervaporation was mentioned permeate side or the use of a sweep gas (Shieh
for the first time in 1917 by Kober in a publication and Huang 1998a, b; Lipnizki and Trägårdh
reporting on the selective permeation of water 2001). The second approach is the solution-
from aqueous solutions of albumin and toluene diffusion model, developed by Graham and intro-
through cellulose nitrate films. “Pervaporation” duced to pervaporation by Binning et al. (1961).
is a contraction of “permselective evaporation.” In this model, the membrane is considered to be
The permselectivity originates from the mem- nonporous so that transport occurs only by diffu-
brane itself, which selectively transports compo- sion and not by convection. Transport of a com-
nents from the feed mixture, due to differences in ponent from the feed solution through the
(mainly) hydrophilicity and molar size. Evapora- membrane occurs by (1) sorption onto the mem-
tion is obtained by a low partial pressure at the brane, (2) diffusion through the membrane, and
permeate side of the membrane, either by using a (3) desorption from the membrane. The driving
vacuum or a sweep gas stream. The heat of vapor- force is a difference in chemical potential (due to
ization of the permeating components has been a partial pressure or activity difference) between
supplied to the feed. In an industrial setup, this feed and permeate side (Lipnizki and Trägårdh
heat is supplied by intermediate heat exchangers 2001).
installed between a number of pervaporation Three types of separations should be distin-
modules in series. This is shown in the figure guished for pervaporation. In hydrophilic
below (Fig. 1). pervaporation, small fractions of water (typical
Permeation through the membrane in range 1–10 %) are removed from organic sol-
pervaporation can be described in two different vents, using hydrophilic polymers (typically
ways. The first is the use of pore flow model (and polyvinyl alcohol (PVA), but also other polymers
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_451-1
2 Pervaporation (PV)

Pervaporation (PV), Retentate


Fig. 1 Pervaporation
modules in series with
intermediate heat
exchangers Vacuum pump

Permeate

Condensor

Feed

can be used) or ceramic membranes. Hydropho- permeation, in contrast to the liquid feed in
bic pervaporation makes use of polymeric mem- pervaporation.
branes (hydrophobic, such as
polydimethylsiloxane or PDMS) with preferen-
tial transport of nonpolar solvents, which can be Cross-References
used to remove organics from an aqueous matrix.
The third type of applications is organic-organic ▶ Dense Membrane
separations, which require special membranes ▶ Microporous Membrane
allowing to distinguish between different organic ▶ Polymeric Membrane
solvents; an example is PTMSP (Claes ▶ Solution-Diffusion
et al. 2011). The most important industrial appli- ▶ Vapor Permeation
cation is the dehydration of alcohols, although
research efforts also indicate a great potential in
the water and wastewater treatment sector, in the References
food and biotechnology industry, and in the
chemical industry. Binning RC, Lee RJ, Jennings JF, Martin EC (1961) Sep-
With regard to large-scale industrial applica- aration of liquid mixtures by permeation. Ind Eng
Chem 53:45–50
tion, the earliest mention of an operating pilot Claes S, Vandezande P, Mullens S, Van Bael MK, Maurer
plant dates back to 1982 as a demonstration unit FHJ (2011) Enhanced performance in pervaporation of
for alcohol dehydration was designed to produce supercritical carbon dioxide treated poly1-
1,200 l per day of 99.2 wt.% ethanol. This unit (trimethylsilyl)-1-propyne pervaporation membranes.
J Membr Sci 382:177–185
clearly demonstrated the low energy consump- Feng X, Huang RYM (1997) Liquid separation by mem-
tion of pervaporation compared with that of con- brane pervaporation: a review. Ind Eng Chem Res
ventional dehydration of ternary azeotropic 36:1048–1066
distillation after addition of benzene (Feng and Jonquières A, Clément R, Lochon P, Néel J, Dresch M,
Chrétien B (2002) Industrial state-of-the-art of
Huang 1997; Kujawski 2000; Jonquières pervaporation and vapour permeation in the western
et al. 2002). countries. J Membr Sci 206:87–117
A membrane separation process closely Kujawski W (2000) Application of pervaporation and
related to pervaporation is vapor permeation. vapour permeation in environmental protection.
J Environ Study 9:13–26
The only difference concerns the feed, which is Lipnizki F, Trägårdh G (2001) Modelling of
a mixture of vapors or vapors and gases in vapor pervaporation: models to analyze and predict the
mass transport in pervaporation. Sep Purif Method
30(1):49–125
Pervaporation (PV) 3

Okada T, Matsuura T (1991) A new transport model for component permeation. Sep Sci Technol
pervaporation. J Membr Sci 59:133–149 33(6):767–785
Shieh JJ, Huang RYM (1998a) A pseudophase-change Shieh JJ, Huang RYM (1998b) A pseudophase-change
solution-diffusion model for pervaporation. I. Single solution-diffusion model for pervaporation. II. Binary
mixture permeation. Sep Sci Technol 33(7):933–957
P

Pervaporation-Assisted Reactor much attention for the reaction with butanol


(Bitterlich et al. 1991). Other esterifications that
Bart Van der Bruggen have been studied include the reaction of
Department of Chemical Engineering, Process propanol with propionic acid, the reaction of
Engineering for Sustainable Systems (ProcESS), oleic acid with ethanol, the reaction of tartaric
KU Leuven, Leuven, Belgium acid with ethanol, and the reaction of erucic acid
with cetyl alcohol, among many others (Van der
Bruggen 2010).
Synonyms One important feature to optimize the design
of pervaporation-assisted reactors (pervaporation
Pervaporation membrane reactor membrane reactors) is the integration of catalysts
into the membrane structure. Catalytically active
Reactors coupled with membrane separation,
pervaporation membranes are also called
such as pervaporation, can help to enhance the
“bifunctional” membranes, i.e., catalytic and sep-
conversion of reactants for thermodynamically or
arative. The fixation of the catalyst to a mem-
kinetically limited reactions via selective
brane was proposed by Shah and Ritchie (2005),
removal of one or more product species from
but the membranes originally proposed were
the reaction mixture (Benedict et al. 2006). A -
microfiltration membranes (Van der Bruggen
pervaporation-assisted reactor is more frequently
2010). The membrane is then used both as cata-
denoted as a pervaporation membrane reactor,
lyst and as a separator. Bernal et al. (2002) used a
and both terms are usually considered as syno-
catalytically active inorganic pervaporation
nyms. Pervaporation-assisted reactors are always
membrane for the same purpose, instead of a
described as chemical reactors, in which a side
microfiltration membrane. An acid zeolite,
product is removed to shift the reaction equilib-
H-ZSM-5, was used as a catalyst for esterification
rium, and more specifically in the context of
reactions (ethanol and acetic acid to produce
esterification reactions. In these reactors, a hydro-
ethyl acetate) in what was called an “active zeo-
philic pervaporation membrane is used to selec-
lite membrane reactor (AZMR).” De la Iglesia
tively remove water, which is a non-desired side
et al. (2006) followed the same approach and
product of any esterification reaction (Datta and
synthesized two-layered mordenite-ZSM-5
Tsai 1995). For example, ethanol and acetic acid
membranes for the same esterification reaction.
react to ethyl acetate, with water as the side
Using a two-layered membrane, the catalytic
product to be removed. Esterification of acetic
activity and the hydrophilicity necessary to
acid is also studied with other alcohols, with

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_452-1
2 Pervaporation-Assisted Reactor

obtain a high flux are combined in a single ▶ Pervaporation Membrane


structure. ▶ Pervaporation Membrane Reactor
Going beyond the classical esterification reac-
tor, a pervaporation-assisted reactor for
transesterification is an interesting but challeng-
References
ing extension. In a transesterification reaction, the
side product is not water, but methanol; this Benedict DJ, Parulekar SJ, Tsai SP (2006) Pervaporation-
implies that methanol is to be separated from assisted esterification of lactic and succinic acids with
the reaction mixture. This is a much more diffi- downstream ester recovery. J Membr Sci 281:435–445
cult separation to achieve with regular Bernal MP, Coronas J, Menendez M, Santamaria J (2002)
Coupling of reaction and separation at the microscopic
pervaporation membranes. A new generation of level: esterification processes in a H-ZSM-5 mem-
organophilic membranes is appearing, which is brane reactor. Chem Eng Sci 57:1557–1562
thought to stimulate a wider scope of applications Bitterlich S, Meissner H, Hefner W (1991) Enhancement
of pervaporation-assisted reactors/pervaporation of the conversion of esterification reactions by
non-porous membranes. In: Bakish R (ed) Proceedings
membrane reactors, also for non-hydrophilic of the fifth international conference on pervaporation
pervaporation separations. processes in the chemical industry. Bakish Material
A possible application of non-esterification Corporation, Englewood, pp 273–281
pervaporation membrane reactors is the dehydra- Datta R, Tsai S (1995) Esterification of fermentation-
derived acids via pervaporation. US Patent 5,723,639
tion reaction of butanediol to form tetrahydrofu- De la Iglesia O, Irusta S, Mallada R, Menendez M,
ran (THF), catalyzed by H3PW12O40 (Liu and Li Coronas J, Santamaria J (2006) Preparation and char-
2002). Numerous other reactions are of potential acterization of two-layered mordenite-ZSM-5
interest for enhancement in a pervaporation- bi-functional membranes. Microporous Mesoporous
Mater 93:318–324
assisted reactor. Several are described in the lit- Liu QL, Li QB (2002) Membrane of PVA coated on
erature; for an overview, the reader is referred to porous catalytic ceramic disks supported by
Van der Bruggen (2010). The requirements are as H3PW12O40. J Membr Sci 202:89–95
follows: (a) it concerns an equilibrium reaction Shah TN, Ritchie SMC (2005) Esterification catalysis
using functionalized membranes. Appl Catal A Gen
and (b) the by-product formed in the reaction can 296:12–20
be selectively removed by a pervaporation Van der Bruggen B (2010) Pervaporation membrane reac-
membrane. tors. In: Drioli E, Giorno L (eds) Comprehensive mem-
brane science and engineering, vol 3. Academic,
Oxford, pp 135–163

Cross-References

▶ Pervaporation
P

Pervaporation Hybrid System type and reaction-type hybrid processes. The lat-
ter are denoted as R-type hybrid systems; the
Bart Van der Bruggen pervaporation unit can remove either the desired
Department of Chemical Engineering, Process reaction product from the reactor or from a recy-
Engineering for Sustainable Systems (ProcESS), cle loop (R1-type hybrid system) or a side prod-
KU Leuven, Leuven, Belgium uct (R2-type hybrid system), which is often
water. This is shown in Fig. 1 (Lipnizki
et al. 1999). R-type hybrid systems with a
Synonyms pervaporation unit for separation are also referred
to as pervaporation membrane reactors. R1-type
Pervaporation-based hybrid system hybrid systems are typical (but not exclusive) for
bioconversions, in which the conversion can be
A hybrid system based on pervaporation refers to enhanced by removal of the conversion product.
an integrated entity comprising a pervaporation For example, in the production of bioethanol, the
unit for separation and a second unit in which product ethanol acts as an inhibitor for bacterial
either a reaction is carried out or a separation with activity when the concentration becomes too
a different method than pervaporation. The inte- high. Removal of ethanol allows for continuous
gration by recycling one stream from the biological activity, which enhances the yield of
pervaporation unit and another stream from the ethanol significantly. R2-type pervaporation
second unit to the pervaporation unit is an essen- hybrid systems are typical for equilibrium reac-
tial aspect of the hybridization (without a recycle tions, in which the yield is enhanced by the
stream, the system would rather be a separation- removal of a by-product of the reaction.
separation or reaction-separation sequence) (Van According to the principle of Le Ch^atelier-
der Bruggen 2010). A hybrid system should have Braun, the reaction equilibrium would then shift
a performance superior to the performance of the toward a higher conversion; the net result is that
sum of the individual processes, which should not the yield of the desired product is substantially
be able to carry out the overall process as a stand- higher, allowing even for full conversion. The
alone system (although this is usually understood most studied examples are esterification reac-
in the sense that none of the individual processes tions, in which an ester is produced from the
is able to carry out the overall process in an reaction of an acid with an alcohol. The side
economical way). product in these reactions is water, which can be
Lipnizki et al. (1999) categorize pervaporation easily removed from the reaction medium by a
hybrid systems into two types, i.e., separation- hydrophilic pervaporation membrane.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_453-1
2 Pervaporation Hybrid System

Pervaporation Hybrid a b
System, Fig. 1 R-type
(reaction) hybrid processes:
(a) type R1 (removal of
reactor product) and (b) reactor reactor
type R2 (removal of
by-product) (Lipnizki
et al. 1999)

PV PV

Product By-Product

Pervaporation Hybrid System, Fig. 2 Integration of pervaporation and distillation in different hybrid configurations

Esterification reactions are often carried out with integration of pervaporation with a distillation
acetic acid (Van der Bruggen 2010). column are shown in Fig. 2 (Van der Bruggen
Pervaporation-assisted esterification of ethanol 2010).
and acetic acid is often studied, but many other The most common difficulties in separations
reactions are similar. The principle was patented are azeotropic points in distillation, which require
in 1995 (Datta and Tsai 1995) for the esterifica- complex and energy-intensive solutions when
tion of lactic acid, propionic acid, butyric acid, using distillation alone, but are easy in a hybrid
acetic acid, and succinic acid (and combinations setup in which pervaporation is used to overcome
thereof) with an alcohol, including the reaction of the azeotrope. A typical example is the produc-
acetic acid and ethanol, aided by the use of a tion of ethanol from ethanol-water mixtures. The
pervaporation membrane. azeotrope at a concentration of ethanol of
The separation-type hybrid systems based on ca. 96 % can be overcome by distilling to, e.g.,
pervaporation typically combine pervaporation 90 % and continuing with pervaporation for puri-
with distillation. Both processes can in principle fication of the distillate (and recycling the water-
be used for the same kind of separations, but the richer retentate back to the distillation column).
separation mechanisms are totally different Various hybrid pervaporation systems can be
(based on a difference in volatility for distillation developed, with a (smaller) distillation column
and on a difference in membrane affinity for for the final ethanol purification, or a second,
pervaporation), so that a combination is logical more selective pervaporation membrane
to overcome difficult points in the individual separation.
processes. Different configurations based on
Pervaporation Hybrid System 3

Cross-References Lipnizki F, Field RW, Ten PK (1999) Pervaporation-


based hybrid process: a review of process design,
applications and economics. J Membr Sci
▶ Pervaporation 153:183–210
▶ Pervaporation Membrane Reactor Van der Bruggen B (2010) Pervaporation membrane reac-
tors. In: Drioli E, Giorno L (eds) Comprehensive mem-
brane science and engineering, vol 3. Academic,
Oxford, pp 135–163
References

Datta R, Tsai S (1995) Esterification of fermentation-


derived acids via pervaporation. US Patent 5,723,639
P

Pervaporation Membrane An overview of hydrophilic membrane mate-


rials for pervaporation is given in Table 1. Hydro-
Bart Van der Bruggen philic membranes have a water contact angle
Department of Chemical Engineering, Process below 90 and are either made of polymeric or
Engineering for Sustainable Systems (ProcESS), ceramic materials. They are successfully used for
KU Leuven, Leuven, Belgium dehydration of solvents. Polymers are often based
on polyvinyl alcohol (PVA) or polyimide (PI).
Ceramic membranes can be made of silica or
A membrane for pervaporation is a microporous zirconia. Zeolites are also used; zeolite A is
or dense membrane, which selectively transports used as a molecular sieve for pervaporation.
components from a liquid mixture due to differ- Because of the well-defined structure of the zeo-
ences in sorption in the membrane matrix and in lites, very high separation factors can be obtained
diffusion through the membrane to the permeate with zeolite membranes. The separation is then
side. Dense membranes have in principle no based on size effects rather than polarity effects.
pores, whereas microporous membranes have Hydrophobic membranes are summarized in
pores in the order of magnitude of 1 nm. The Table 2. They have a contact angle between 90
difference, however, is small since the free vol- and 120 . The typical polymer for hydrophobic
ume in dense membranes can yield pathways pervaporation membranes is polydimethyl-
with sizes in the same range as microporous siloxane (PDMS). A typical application of hydro-
channels. phobic pervaporation is the recovery of ethanol
In general, three types of membranes can be from a fermentation broth. Given the low con-
distinguished: (1) hydrophilic membranes, which centrations of ethanol usually encountered, this
preferentially transport polar solvents, in partic- requires a multistep approach.
ular water, (2) hydrophobic membranes, which Organophilic pervaporation is in an earlier
preferentially transport nonpolar solvents, and stage of development because the separation is
(3) organophilic membranes, which allow sepa- more challenging, and membranes for specific
ration of one solvent from another. The separa- solvent separations are still scarce. Nevertheless,
tion is based on properties of the membrane this is a highly promising membrane type in view
material, dominated by polarity interactions but of many applications, ranging from solvent
extending to size effects in nanoscale channels. recycling to solvent exchange in e.g., pharmaceu-
tical production (Table 3).

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_454-1
2 Pervaporation Membrane

Pervaporation Membrane, Table 1 Hydrophilic pervaporation membranes and their applications


Membrane
Application type Membrane Reference Specific target
Dehydration Polymeric Polyvinylalcohol Kujawski 2000; Van Baelen et al. 2004; Methanol,
of organic (PVA) Huang and Jarvis 1970 ethanol,
solvents n-propanol, IPA
dehydration
Polyimide (PI) Kim et al. 2000 Ethanol
dewatering
Cellulose and Huang and Jarvis 1970 Methanol,
derivatives ethanol,
n-propanol, IPA
dewatering
Sodium aliginate Uragami and Saito 1989; Mochizuki Ethanol
et al. 1990; Kanti et al. 2004 dehydration
chitosan Feng and Huang 1996; Goto et al. 1994 Ethanol, IPA, and
ethylene glycol
dewatering
Inorganic Microporous Van Veen et al. 2001 Dewatering of
silica IPA and 2-butanol
Titania Sekulic et al. 2002 Dehydration of
IPA and 2-butanol
Zirconia Sekulic et al. 2002 Dehydration of
IPA and 2-butanol
ZSM-5 Bowen et al. 2004 Ethanol and IPA
dehydration
Mordenite Bowen et al. 2004 Methanol,
propanol, and IPA
dehydration
A-, X-, Y-, and Bowen et al. 2004; Sommer and Melin Ethanol
T-type zeolite 2005; Ying et al. 2004; Okamoto dehydration
membranes et al. 2001; Morigami et al. 2001
Organic/ PDMS with Vankelecom et al. 1995 Ethanol
inorganic zeolite filler dehydration
Chitosan- Liu et al. 2005 Dehydration of
trimethoxysilane IPA

A general problem for the stability of a mem- linear polymers), the more the membrane swells
brane in pervaporation is the effect of the vacuum at the feed side. This causes an asymmetric struc-
applied at the permeate side. The vacuum is ture (swollen/unswollen), which causes mechan-
needed to obtain a sufficient difference in partial ical stress that might lead to cracking. Swelling
pressure. In such conditions, the membrane is not can be avoided by crosslinking of the polymer,
swollen. In contrast, the membrane is in contact but a balance is needed because crosslinking usu-
with the liquid feed mixture at the feed side, ally has a negative impact on fluxes.
which causes swelling by uptake of solvent. The
more flexible the polymeric chains are (e.g.,
Pervaporation Membrane 3

Pervaporation Membrane, Table 2 Overview of membranes for hydrophobic pervaporation


Membrane
Application type Membrane References Specific target
Removal Polymeric Poly(dimethyl Lipnizki et al. 1999; Removal of chloroform, toluene,
of diluted siloxane) (PDMS) Mohammadi methylene chloride, trichloroethane,
organics et al. 2005 benzene, styrene, cyclohexane
Polyurethane (PU) Ji et al. 1994 Removal of toluene, trichloroethane
Poly(ether-block- Djebar et al. 1998; Ji Removal of trichloroethane, methyl
amide) (PEBA) et al. 1994; and Peng chloride
et al. 2003
Nitrile-butadiene Brun et al. 1985 Removal of chloroform and toluene
rubber (NBR)
Styrene-butadiene Brun et al. 1985 Removal of chloroform and toluene
rubber (SBR)
Supported ionic Izák et al. 2003 Removal of toluene from toluene/
liquid membranes alcohol mixtures
(SILMs)
poly Claes et al. 2011 Ethanol/water
[1-(trimethylsilyl)-
1-propyne]
(PTMSP)
Inorganic Silicalite Bowen et al. 2004 Ethanol removal from water
membranes

Pervaporation Membrane, Table 3 Overview of membranes for organophilic pervaporation


Organic- Polymeric Polyimide copolymer membranes Ho et al. 1998 Separation of aromatic/
organic saturated mixtures
separations Polyetherimide segmented Tanihara Separation of benzene/
compolymer et al. 1994, cyclohexane, benzene/
1995 heptane, acetone/cyclohexane
Polyimide-co- Tanihara Separation of benzene/
polyphenylenediamine et al. 1994, cyclohexane, benzene/
1995 heptane, acetone/cyclohexane
Blended cellulose acetate and Cabasso 1983 Separation of benzene/
polyphosphonates cyclohexane
Blended cellulose acetate and Acharya Separation of benzane/
polybromophenylene oxide et al. 1988 cyclohexane
dimethylphosphonate ester
Polypropylene PP Villaluenga Separation of benzene/
and cyclohexane
Mohammadi
2000
Polyvinylidene fluoride (PVDF) Villaluenga Separation of benzene/
and cyclohexane
Mohammadi
2000
Polymethyl methacrylate (PMMA) Villaluenga Separation of benzene/
and cyclohexane
Mohammadi
2000
Organic/ Aluminia supported PVA Yoshida and Separation of methanol/
inorganic Cohen 2003 MTBE
4 Pervaporation Membrane

Cross-References Kanti P, Srigowri K, Madhuri J, Smitha B, Sridhar


S (2004) Dehydratation of ethanol through blend
membranes of chitosan and sodium aliginate by
▶ Crosslinking pervaporation. Sep Purif Technol 40(3):259–266
▶ Dense Membrane Kim JH, Lee KH, Kim SY (2000) Pervaporation separa-
▶ Microporous Membrane tion of water from ethanol through polyimide compos-
▶ Pervaporation ite membranes. J Membr Sci 169:81–93
Kujawski W (2000) Application of pervaporation and
vapour permeation in environmental protection.
J Environ Stud 9:13–26
Lipnizki F, Hausmanns S, Ten PK, Field RW, Laufenberg
References G (1999) Organophilic pervaporation: prospects and
performance. Chem Eng J 73(2):113–129
Acharya HR, Stern SA, Liu ZZ, Cabasso I (1988) Separa- Liu YL, Su YH, Lee KR, Lai JY (2005) Crosslinked
tion of liquid benzene/cyclohexane mixtures by organic–inorganic hybrid chitosan membranes for
petraction and pervaporation. J Membr Sci pervaporation: dehydratation of isopropanol-water
37:205–232 mixtures with a long-term stability. J Membr Sci
Bowen TC, Li S, Noble RD, Falconer JL (2004) Funda- 251:233–238
mentals and applications of pervaporation through Mochizuki A, Amiya S, Sato Y, Ogawara H, Yamashita
zeolites membranes. J Membr Sci 245:1–33 S (1990) Pervaporation separation of water/ethanol
Brun JP, Larchet C, Bulvestre G, Auclair B (1985) Sorp- mixtures through polysaccharide membranes IV. The
tion and pervaporation of dilute aqueous solutions of relationships between the permselectivity of alginic
organic compounds through polymer membranes. acid membrane and its solid-state structure. J Appl
J Membr Sci 25:55–100 Polym Sci 40:385–400
Cabasso I (1983) Organic liquid mixtures separation by Mohammadi T, Aroujalian A, Bakhshi A (2005)
permselective polymer membranes, I selection and Pervaporation of dilute alcoholic mixtures using
characteristics of dense isotropic membrane employed PDMS membrane. Chem Eng Sci 60:1875–1880
in the pervaporation process. Ind Eng Chem Prod Res Morigami Y, Kondo M, Abe J, Kita H, Okamoto K (2001)
Dev 22:313–319 The first large-scale pervaporation plant using tubular-
Claes S, Vandezande P, Mullens S, Van Bael MK, Maurer type module with zeolites NA membrane. Sep Purif
FHJ (2011) Enhanced performance in pervaporation of Technol 25:251–260
supercritical carbon dioxide treated poly1- Okamoto K, Kita H, Horii K, Tanaka K, Kondo M (2001)
(trimethylsilyl)-1-propyne pervaporation membranes. Zeolite NaB membrane: preparation, single-gas per-
J Membr Sci 382:177–185 meation, and pervaporation and vapor permeation of
Djebar MK, Nguyen QT, Clément R, Germain Y (1998) water/organic liquid mixtures. Ind Eng Chem Res
Pervaporation of aqueous ester solutions through 40(1):163–175
hydrophobic poly(ether-block-amide) copolymer Peng M, Vane LM, Liu SX (2003) Recent advances in
membranes. J Membr Sci 146:125–133 VOCs removal from water by pervaporation. J Hazard
Feng X, Huang RYM (1996) Pervaporation with chitosan Mater 98:69–90
membranes, I. Separation of water from ethylene gly- Sekulic J, Luiten MWJ, ten Elshof JE, Benes NE, Keizer
col by a chitosan/polysulfone composite membrane. K (2002) Microporous silica and doped silica mem-
J Membr Sci 116:67–76 brane for alcohol dehydratation by pervaporation.
Goto M, Shiosaki A, Hirose T (1994) Separation of water/ Desalination 148:19–23
ethanol vapor mixtures through chitosan and Sommer S, Melin T (2005) Performance evaluation of
crosslinked chitosan membranes. Sep Sci Technol micrporous inorganic membranes in the dehydration
29:1915–1923 of industrial solvents. Chem Eng Proc
Ho WSW, Sartori G, Thaler WA, Dalrymple DA 44(10):1138–1156
(1998) Polyimide copolymers containing polycarbon- Tanihara N, Tanaka K, Kita H, Okamoto K (1994)
ate soft segment, US Patent 5,756,643 Pervaporation of organic liquid mixtures through
Huang RYM, Jarvis NR (1970) Separation of liquid mix- membranes of polyimides containing methyl-
tures by using polymer membranes, II. Permeation of substituted phenylenediamine moieties. J Membr Sci
aqueous alcohol solutions through cellophane and poly 95:161–169
(vinyl alcohol). J Appl Polym Sci 14:2341–2356 Tanihara N, Umeo N, Kawabata T, Tanaka K, Kita H,
Izák P, Bartovská L, Friess K, Sipek M, Uchytil P (2003) Okamoto K (1995) Pervaporation of organic liquid
Description of binary liquid mixtures transport mixtures through poly(ether imide) segmented copol-
through non-porous membrane by modified Maxwell- ymer membranes. J Membr Sci 104:181–192
Stefan equations. J Membr Sci 214(2):293–309 Uragami T, Saito M (1989) Studies on synthesis and
Ji W. Sikdar SK, Hwang ST (1994) Modeling of permeabilities of special polymer membranes. 68.
multicomponent pervaporation for removal of volatile Analysis of permeation and separation characteristics
organic compounds from water. J Membr Sci (1):1–19
Pervaporation Membrane 5

and new technique for separation of aqueous alcoholic pervaporation of water/alcohol mixtures. J Phys Chem
solutions through alginic acid membranes. Sep Sci 99:13193–13197
Technol 24:541–554 Villaluenga JPG, Mohammadi T (2000) A review on the
Van Baelen D, Reyniers A, Van der Bruggen B, separation of benzene/cyclohexane mixtures by
Vandecasteele C, Degrève J (2004) Pervaporation of pervaporation. J Membr Sci 169(2):159–174
binary and ternary mixtures of water with methanol Ying C, Kita H, Okamoto KI (2004) Zeolite T membrane:
and/or ethanol. Sep Sci Technol 39(3):563–580 preparation, characterization, pervaporation of water/
Van Veen HM, Van Delft YC, Engelen CWR, Pex PPAC organic liquid mixtures and acid stability. J Membr Sci
(2001) Dewatering of organics by pervaporation with 236:17–27
silica membranes. Sep Purif Technol 22–23:361–366 Yoshida W, Cohen Y (2003) Ceramic-supported polymer
Vankelecom IFJ, Depre D, De Beukelaer S, Uytterhoeven membranes for pervaporation of binary organic/
JB (1995) Influence of zeolites in PDMS membranes: organic mixtures. J Membr Sci 213:145–157
P

Pervaporation Membrane Reactor According to the principle of Le Ch^atelier-


Braun, selective removal of a by-product in the
Bart Van der Bruggen reaction shifts the reaction equilibrium to a
Department of Chemical Engineering, Process higher product yield (type 2 PMR). A typical
Engineering for Sustainable Systems (ProcESS), class of reactions in which this is applied is
KU Leuven, Celestijnenlaan 200F, Leuven, esterification:
Belgium
RCOOH þ R0 OH $ RCOOR0 þ H2 O

A pervaporation membrane reactor (PMR) is an The most simple esterification reaction is the
integrated reaction-separation system, in which reaction of ethanol with acetic acid to yield
one or more components from a reaction medium ethyl acetate and water. To enhance the yield of
is selectively removed in order to increase the RCOOR’ (ethyl acetate in the example), H2O can
yield of the reaction (Van der Bruggen 2010). be removed by a hydrophilic pervaporation mem-
The component removed by pervaporation can brane (Datta and Tsai 1995; Waldburger and
be the product (type 1 PMR) or a by-product Widmer 1996). The membrane to be used should
(type 2 PMR). This is schematically shown in be hydrophilic, often based on polyvinyl alcohol
Fig. 1 (Lipnizki et al. 1999). (PVA). Other materials include polyvinylacohol/
Pervaporation membrane reactors can be used polyacrylonitrile (PVA/PAN), polyetherimide
for bioconversions (type 1 PMR), such as the (PEI), and 4,40 -oxydiphenylene pyromellitimide
production of bioethanol and bio-butanol, and (POPMI) (Van der Bruggen 2010). Ceramic
for the extraction of aroma components from a pervaporation membranes have specific advan-
fermentation broth. Vane (2005) describes a tages (more robust and higher fluxes, although
pervaporation-bioreactor hybrid process for eth- more expensive). For this application, a
anol fermentation and further ethanol purification pervaporation membrane reactor is an alternative
by dehydration (Fig. 2). A hydrophobic mem- to the more conventional (and more energy-
brane is needed for ethanol extraction consuming) reactive distillation.
(polydimethylsiloxane membranes are typical Pervaporation membrane reactors can be even
for this application), followed by a hydrophilic more integrated by using a catalytically active
membrane for obtaining a sufficient ethanol inorganic pervaporation membrane, which acts
purity. both as catalyst and separator. An acid zeolite,
Another type of applications is in conversion H-ZSM-5, was used in what was called an “active
reactions limited by the chemical equilibrium. zeolite membrane reactor (AZMR).” Gao
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_455-1
2 Pervaporation Membrane Reactor

Pervaporation a b
Membrane Reactor,
Fig. 1 (a) Type R1 PMR
(removal of reactor
product) and (b) type R2 reactor reactor
PMR (removal of
by-product) (Lipnizki
et al. 1999)

PV PV

Product By-Product

CO2 Retentate Hydrophilic PV


(dehydrated
Bleed ethanol)

Water enriched
Retentate Ethanol permeate
feed
enriched
microfiltration permeate

fermentation Hydrophobic PV

Pervaporation Membrane Reactor, pretreatment, and dehydration with hydrophilic


Fig. 2 Fermentation reactor coupled to hydrophobic pervaporation (Adapted with permission from Vane
pervaporation for ethanol extraction, with microfiltration (2005))

et al. (1996) and Tanaka et al. (2001) studied the conditions (in particular with methanol selectiv-
esterification of acetic acid and alcohol, catalyzed ity) have been reported and can be used (Bhat and
by an exchange resin, using a zeolite A-PVA Pangarkar 2000; Ray et al. 1999). The use of
composite membrane, and a zeolite pervaporation membrane reactors for transester-
T membrane, respectively. ifications in comparison with reactive distillation
In spite of many applications already studied, has also been described by Brinkmann
transesterification reactions have not yet been et al. (2009).
extensively considered. Many esters are made
using transesterification, because the milder con-
ditions prevailing permit the reaction of compo-
Cross-References
nents containing additional functional groups. In
alcoholysis, a complex alcohol is reacted with a
▶ Pervaporation
methyl ester, forming a complex ester and meth-
▶ Pervaporation Membrane
anol. These reactions are all equilibrium limited
and are therefore candidates for use in a
pervaporation membrane reactor. However,
pervaporation membranes needed for this type References
of PMR should be organophilic, which is more
challenging than classical solvent-water separa- Bhat AA, Pangarkar VG (2000) Methanol-selective mem-
branes for the pervaporative separation of
tions. Nevertheless, membranes for specific
Pervaporation Membrane Reactor 3

methanol–toluene mixtures. J Membr Sci methanol–ethylene glycol mixtures by pervaporation.


167(2):187–201 J Membr Sci 154:1–13
Brinkmann T, Pingel H, Wolff Th, Döker M, Gmehling J Tanaka K, Yoshikawa R, Ying C, Kita H, Okamoto
(2009) Separation of organic product streams from K (2001) Application of zeolite membranes to esteri-
reactive distillation columns: membrane material fication reactions. Catal Today 67(1–3):121–125
selection and process integration studies. Presented at Van der Bruggen B (2010) Pervaporation membrane reac-
Euromembrane, 6–10 Sept 2009, Montpellier, France tors. In: Drioli E, Giorno L (eds) Comprehensive mem-
Datta R, Tsai S (1995) Esterification of fermentation- brane science and engineering, vol 3. Academic,
derived acids via pervaporation. US Patent 5,723,639 Oxford, pp 135–163
Gao Z, Yue Y, Li W (1996) Application of zeolite-filled Vane L (2005) A review of pervaporation for product
pervaporation membrane. Zeolites 16(1):70–74 recovery from biomass fermentation processes.
Lipnizki F, Field RW, Ten PK (1999) Pervaporation- J Chem Technol Biotechnol 80:603–629
based hybrid process: a review of process design, Waldburger RM, Widmer F (1996) Membrane reactors in
applications and economics. J Membr Sci chemical production processes and the application to
153:183–210 the pervaporation-assisted esterification. Chem Eng
Ray SK, Sawant SB, Joshi JB, Pangarkar VG (1999) Meth- Technol 19(2):117–126
anol selective membranes for separation of
P

Pervaporation Separation Factor equilibrium). Because the separation in


pervaporation is not obtained by effects of vola-
Bart Van der Bruggen tilization, however, the selectivity in
Department of Chemical Engineering, Process pervaporation is very different than for distilla-
Engineering for Sustainable Systems (ProcESS), tion for the same binary system. In the figure
KU Leuven, Leuven, Belgium below, the McCabe-Thiele diagram showing the
vapor-liquid equilibrium and the feed-permeate
relation in pervaporation for the ethanol-water
The selectivity of a pervaporation membrane in a system is shown (Kujawski 2000). The composi-
given separation is usually calculated by the tion of the feed mixture is shown on the x-axis;
dimensionless separation factor a. For a binary the y-axis gives the composition of the vapor in
mixture consisting of components A and B, the equilibrium with the respective liquid (for distil-
separation factor a is given by the following lation) or the composition of the permeate (for
equation, in which yA and yB are the permeate pervaporation). The pervaporation membrane in
compositions and xA and xB are the feed or the figure is a hydrophilic membrane through
retentate compositions: which water is passing preferentially (for any
concentration of water) and is enriched in the
yA =yB permeate. The highest separation factor can be
aAB ¼
xA =xB observed at low water content. Thus,
pervaporation is ideal for removal of water from
These compositions can be described by means of the feed mixture at low concentrations of water,
mole fractions, mass fractions, or volume frac- in the case of water-ethanol mixtures. In distilla-
tions (Mulder 1996). tion, on the other hand, the more volatile ethanol
The separation factor is chosen in such a way is enriched in the vapor phase at high water con-
that its value is greater than unity and so that centrations (below the azeotropic point). With
component A permeates preferentially. If decreasing water in the feed, the vapor-liquid
a = 1, no separation can be achieved equilibrium shows azeotropic behavior, which
(composition of the feed is identical to the means that the composition of vapor and liquid
feed composition). are identical; (ordinary) distillation cannot be
The separation factor in pervaporation is cal- used to cross the azeotropic point (Fig. 1).
culated in the same way as the relative volatility An alternative way to quantify selectivity is by
in distillation applications (vapor-liquid the dimensionless enrichment factor b, which is
defined as the ratio of the fraction (molar or mass)
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_456-1
2 Pervaporation Separation Factor

Pervaporation 100 100


Separation Factor,
Fig. 1 Comparison pervaporation
between selectivity in
pervaporation (upper 80 80
curve) and distillation
(lower curve) (Kujawski

Permeate [wt.% H2O]

Distillate [wt.% H2O]


2000)
60 60

α=1

40 40

20 20
distillation

azeotropic point
0 0
0 20 40 60 80 100
Feed [wt.% H2O]

of component A in the permeate to the fraction of the highest reported separation factors for
component A in the feed: ethanol-water separation are in the order of mag-
nitude of 20 (Claes et al. 2011).
yA Flux and selectivity are strongly influenced by
bA ¼
xA the specific characteristics of the components in
the feed, the membrane, and the process-
Usually, there is a trade-off between the perme- operating parameters. These factors include per-
ation flux and selectivity; i.e., when one factor meate pressure, process temperature, feed com-
increases, the other decreases. As both of them position and concentration, feed turbulence,
are important numbers in the separation process, membrane thickness, concentration polarization,
a pervaporation separation index (PSI) can be temperature polarization, and the membrane
defined as a measure of the separation ability of material.
a membrane (Sommer and Melin 2005):

PSI ¼ Jtot aAB


Cross-References
in which aAB is the separation factor as defined
▶ Concentration Polarization
above, and Jtot is the total flux through the
▶ Reverse Osmosis
membrane.
▶ Temperature Polarization
Compared to other membrane processes, such
▶ Ultrafiltration
as ultrafiltration and reverse osmosis,
pervaporation generally has low fluxes
(<10 kg/m2h). Nevertheless, its selectivity can
be extremely high, with a often exceeding 1,000 References
for separation of components with a large differ-
ence in polarity. This is not the case for more Claes S, Vandezande P, Mullens S, Van Bael MK, Maurer
FHJ (2011) Enhanced performance in pervaporation of
difficult separations such as ethanol-water, for supercritical carbon dioxide treated poly1-
which separation factors are typically below ten; (trimethylsilyl)-1-propyne pervaporation membranes.
J Membr Sci 382:177–185
Pervaporation Separation Factor 3

Kujawski W (2000) Application of pervaporation and Sommer S, Melin T (2005) Performance evaluation of
vapour permeation in environmental protection. microporous inorganic membranes in the dehydration
J Environ Stud 9:13–26 of industrial solvents. Chem Eng Proc
Mulder MHV (1996) Basic principles of membrane tech- 44(10):1138–1156
nology, 2nd edn. Kluwer, Dordrecht
P

Pervaporation Through Supported (Matsumura et al. 1992). The use of decanol


Liquid Membrane (100 % pure) instead of oleyl alcohol (85 %
pure) as the membrane solvent increased the
Bart Van der Bruggen flux and improved the stability without signifi-
Department of Chemical Engineering, Process cant loss of performance up to about 70 h
Engineering for Sustainable Systems (ProcESS), (Clement and Hossain 1997). Ionic liquids are a
KU Leuven, Celestijnenlaan 200F, Leuven, logical alternative in view of the stability of the
Belgium membrane. Among the ionic liquids that have
been considered are 1-ethenyl-3-ethyl-
imidazolium hexafluorophosphate and
Supported liquid membrane pervaporation is a tetrapropyl-ammonium tetracyanoborate (Izak
process for separating volatile organic com- et al. 2009) and tetracyanoborate and tris
pounds (VOCs) from their dilute aqueous solu- (pentafluoroethyl)trifluorophosphate (Heitmann
tions through a supported liquid membrane (Qin et al. 2012), but the range of ionic liquids that
et al. 2002), often in a fermentation broth. It can be used for this purpose is very wide. For
integrates simultaneous extraction of the VOCs example, Matsumoto et al. (2011) studied
from the aqueous solution with vacuum stripping pervaporation of 1-butanol and isopropyl alcohol
of the VOCs from the organic phase in one mem- (IPA) through a poly vinyl chloride membrane
brane module. The separation occurs by (PVC) as the active layer and a porous hydropho-
pervaporation, in which components selectively bic polyvinyldene fluoride membrane as the sup-
evaporate through a membrane. The membrane port layer for a series of ionic liquids, including
used in this case is a liquid membrane supported Aliquat 336, Cyphos 101, 102, and 104. It has
with a hydrophobic porous membrane been shown that the sorption step mainly affected
(Matsumura and Kataoka 2004). The selectivity the separation factor depending on the hydrophi-
is thus determined by the choice of the liquid and licity of the ionic liquid (Matsumoto et al. 2009).
its properties, and the selection of a proper liquid Applications of pervaporation through
is a key factor for a successful separation. For supported liquid membranes are in the field of
example, oleyl alcohol was found to be the most bioconversions. For example, an oleyl alcohol
suitable liquid for separating volatile products in supported liquid membrane was successfully
ABE (aceton-butanol-ethanol) fermentation applied to diacetyl fermentation by immobilized
(Matsumura and Kataoka 2004). Oleyl alcohol lactic acid bacteria by Ishii et al. (1995). Diacetyl
is a preferred compound, since it is nontoxic to productivity was about 10 g per m3and per h,
the microorganisms used in fermentation while the productivity during batch fermentation
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_457-1
2 Pervaporation Through Supported Liquid Membrane

was about 6 g per m3and per h. The diacetyl yield References


from consumed glucose was about four times as
large as that of batch fermentation. No fouling Clement C, Hossain MM (1997) Stability of a supported
liquid membrane for removing hydrophobic solutes
effects were encountered by using the actual fer-
from casein hydrolysate solution. Sep Sci Technol
mentation broth: the flux of the permeate and the 32(16):2685–2703
diacetyl separation factor for the pervaporation Fortunato R, Afonso CAM, Reis MAM, Crespo JG
were maintained at almost constant levels during (2004) Supported liquid membranes using ionic liq-
uids: study of stability and transport mechanisms.
fermentation. The diacetyl concentration in the
J Membr Sci 242:197–209
permeate, which was about 2 kg/m3, was found Heitmann S, Krings J, Kreis P, Lennert A, Pitner WR,
sufficiently high for commercial use. Gorak A, Schulte MM (2012) Recovery of n-butanol
A closely related process is vapor permeation using ionic liquid-based pervaporation membranes.
Sep Purif Technol 97:108–114
through supported liquid membranes, which is
Ishii N, Matsumura M, Kataoka H, Tanaka H, Araki
applied in, for example, the separation of benzene K (1995) Diacetyl fermentation coupled with
and cyclohexane (Matsumoto et al. 2009). The pervaporation using oleyl alcohol supported liquid
difference is in the feed solution, which is a liquid membrane. Bioprocess Biosyst Eng 13(3):119–123
Izak P, Friess K, Hynek V, Ruth W, Fei Z, Dyson JP, Kragl
for pervaporation and a vapor for vapor perme-
U (2009) Separation properties of supported ionic
ation. The choice between both processes is not a liquid-polydimethylsiloxane membrane in
fundamental difference but usually depends on pervaporation process. Desalination 241:182–187
the feed mixture to be separated. Matsumoto M, Ueba K, Kondo K (2009) Vapor perme-
ation of hydrocarbons through supported liquid mem-
A general challenge for supported liquid
branes based on ionic liquids. Desalination
membranes is their stability during application. 241:365–371
For aqueous applications, it was shown that the Matsumoto M, Murakami Y, Kondo K (2011) Separation
loss of the ionic liquid from the supporting mem- of 1-butanol by pervaporation using polymer inclusion
membranes containing ionic liquids. Solvent Extr Res
brane towards the contacting aqueous phases is
Dev Jpn 18:75–83
not negligible (Fortunato et al. 2004). Matsumoto Matsumura M, Kataoka H (2004) Separation of dilute
et al. (2009), however, obtained a steady flux and aqueous butanol and acetone solutions by
separation factor and suggest that the membrane pervaporation through liquid membranes. Biotechnol
Bioeng 30(7):887–895
was extremely stable in the application that was
Matsumura M, Takehara S, Kataoka H (1992) Continuous
considered. butanol isopropanol fermentation in down-flow col-
umn reactor coupled with pervaporation using
supported liquid membrane. Biotechnol Bioeng
39(2):148–156
Cross-References Qin Y, Sheth JP, Sirkar KK (2002) Supported liquid
membrane-based pervaporation for VOC removal
▶ Pervaporation from water. Ind Eng Chem Res 41(14):3413–3428
▶ Supported Liquid Membrane
▶ Vapor Permeation
P

Phenolic Compound carbons in conjunction with the structure of the


basic phenolic skeleton – simple phenols, pheno-
Beatriz Mello lic acids, coumarins, phenylopropanoids, flavo-
UFSCar, Federal University of Sao Carlos, Buri, noids, antocyanins, catechins, terpenoids, to
SP, Brazil highly polymerized compounds, such as con-
densed tannins. Their molecular weight is in the
range of 90–350 g/mol. Flavonoids constitute the
Phenolic compounds are a chemical class most important polyphenolic class, with more
consisting by at least one aromatic ring than 500 compounds already described.
(C6) bearing one or more hydroxyl groups. The These compounds are reported to exhibit
hydrogen of the phenolic hydroxil groups is labile anticarcinogenic, antiinflammatory, antioxidant,
thanks to the aromatic ring, which is responsible and antimicrobial activities, among others. Sev-
for the weak acid characteristic of phenols eral studies were carried out in order to correlate
(Wermerris and Nicholson 2007). They are the consumption of foods with high concentra-
found in the natural world, being one of the tions of polyphenols and the reduced risk of
most important groups occurring in the plant degenerative diseases, mostly with very positive
kingdom where they are the most abundant sec- results. For example, they can prevent
ondary metabolites in plants – usually found as neurodegeneration by trapping radicals, working
esters or glycosides and not as free compounds. as a preventive action. So, phenolic compounds
They are responsible for several functional activ- presented a potential protective role through
ities in plant’s life cycle including defense, attrac- ingestion of fruits and vegetables, working
tants for pollinators, and protection against against oxidative damage diseases (coronary
ultraviolet light (Jaganath and Crozier 2010). heart disease, stroke, and cancers) (Jaganath and
These characteristics explain their wide use com- Crozier 2010).
mercially as flavoring agents, natural drugs, anti- Their antioxidant activities and the possibility
oxidants, etc., acting as natural additives. of use in processed foods as a natural antioxidant
Phenol (C6H5OH) is the simplest compound are the explanation for the increased interest in
of the class (also called carbolic acid), and its phenolic acids. Their antioxidant properties come
structure is represented in Fig. 1. Polyphenols from their redox potential, which can act as free
are compounds that have more than one hydroxyl radical scavengers, hydrogen donators, metal
group attached to one or more benzene rings. chelators, and singlet oxygen quenchers. The
It is possible to divide the phenols in several effectiveness in food depends on not only the
different groups according to the number of number and location of hydroxyl groups but
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_458-4
2 Phenolic Compound

Phenolic Compound, OH The use of membrane operations to separate,


Fig. 1 Basic structure of a purify, and produce phenolic compounds from
phenol
natural sources is very attractive due to the
clean, safe, and low energy input of the
technology

also on factors such as physical location, interac- References


tion with other food components, environmental
conditions (e.g., pH), and the degree of Barros L, Calhelha RC, Vaz JA, Ferreira ICFR, Baptista P,
glycosylation – aglycons of quercetin and Estevinho LM (2007) Antimicrobial activity and bio-
active compounds of Portuguese wild edible mush-
myricetin are more active than their glycosides
rooms methanolic extracts. Eur Food Res Technol
(Marchand 2002). The most well-known physio- 225:151–156
logical phenolic antioxidant is vitamin E. Cueva C, Mingo S, Muñoz-González I, Bustos I,
Antimicrobial activity of phenolic compounds Requena T, Del Campo R, Martín-Álvarez PJ,
Bartolomé B, Moreno-Arribas MV
is related to the principle of inactivation of cell
(2012) Antibacterial activity of wine phenolic com-
enzymes, what explains the different activities pounds and oenological extracts against potential
between Gram-negative and Gram-positive spe- respiratory pathogens. Lett Appl Microbiol
cies once they have variations in their cell struc- 54:557–563
Hendi NKK, Naher HS, Al-Charrakh AH (2011) In vitro
tures. The antimicrobial effect related with
antibacterial and antifungal activity of Iraqi propolis.
phenolic compounds contents in several natural J Med Plant Res 5:5058–5066
products, as olive (Pereira et al. 2007), wine Jaganath IB, Crozier A (2010) Dietary flavonoids and
(Cueva et al. 2012), mushroom (Barros phenolic compounds. In: Fraga CG (ed) Plant pheno-
lics and human health. Wiley, New Jersey, pp 1–50
et al. 2007), propolis extracts (Hendi
Kristanti RA, Punbusayakul N (2009) Antioxidant and
et al. 2011), and green tea (Kristanti and antimicrobial activity of commercial green tea in
Punbusayakul 2009). Chiang Rai. Acta Horticult 837:53–58
As every natural product, phenolic com- Marchand LL (2002) Cancer preventive effects of flavo-
noids a review. Biomed Pharmacother 56:296–301
pounds have a great utilization potential in sev-
Pereira AP, Ferreira ICFR, Marcelino F, Valentão P,
eral processes in order to aggregate their main Andrade PB, Seabra R, Estevinho L, Bento AÇ,
properties. It is important to know their action Pereira JA (2007) Phenolic compounds and antimicro-
mechanisms and utilization forms to produce bet- bial activity of olive (Olea europaea L. Cv.
Cobrançosa) leaves. Molecules 12:1153–1162
ter products with functional properties.
P

Photocatalysis with Membrane In the following, some studies concerning in


Distillation details the application of photocatalysis and
membrane distillation are reported.
Palmisano Leonardo To solve problems concerning separation of
Dipartimento di Energia, Ingegneria photocatalyst as well as products and byproducts
dell’Informazione e Modelli Matematici of photodecomposition from the reaction mix-
(DEIM), Università di Palermo, Palermo, Italy ture, the application of photocatalytic membrane
reactors (PMRs) is a promising method. The
PMRs described in literature combine
Photocatalysis by polycrystalline semiconductor photocatalysis with pressure-driven membrane
oxides is being successfully applied to the abate- techniques, such as nanofiltration (NF), ultrafil-
ment of organic and inorganic pollutants both in tration (UF), and microfiltration (MF). A serious
gas and in liquid phases. In order to increase the problem with application of these membrane
efficiency of this method, the coupling of this techniques can be membrane fouling, which is
technology with the membrane separation pro- especially observable with MF and UF. The
cess has been the object of investigation. In this results of the investigation on the possibility of
combination, the membrane may act in different coupling photocatalysis and membrane distilla-
ways: to confine the photocatalytic powder in the tion (MD) for degradation of organic pollutants in
reacting suspension, to selectively separate the aqueous solution were described by Mozia
photoreaction products, or to be the support of et al. (2005). Acid Red 18 was applied as model
photocatalyst. Recent studies in which different dye and titanium dioxide Aeroxide (R) P25
types of membranes (such as distillation, dialysis, (Degussa, Germany) was used as photocatalyst.
nanofiltration, pervaporation, and osmosis mem- In the first step of the research, the effect of the
branes) were used in hybrid systems have been presence of TiO2 in a feed on the permeate flux
reviewed by Loddo et al. (2009) describing per- was investigated. It was found that the addition of
spectives and future possible application of the TiO2 P25 did not affect the distillate flux, regard-
synergy between membranes and photocatalytic less of the catalyst concentration applied. In order
reactors. An additional advantage of coupling is to select the best process conditions in terms of
that the photocatalyst prevents the microbial photocatalyst concentration and temperature of
fouling offering a strong potential for the use of feed solution batch tests were performed. On the
new types of thin-film-composite membrane. basis of these experiments, TiO2 concentration
and feed temperature in the reactor were set at
0.3 g/dm3 and 333 K, respectively. The hybrid
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_460-2
2 Photocatalysis with Membrane Distillation

process photocatalysis -MD was conducted in a applied (0.5 g TiO2/dm3). The increase of the
simultaneous mode. After 5 L of permeate the reaction temperature from 313 to 333 K resulted
model dye was removed completely, whereas in an increase of the photodegradation rate of
total organic carbon (TOC) concentration was AY36. After 5 h of the hybrid process, the effec-
lowered down to 20 % of the initial value. tiveness of dye degradation calculated on a basis
Mozia et al. (2007) investigated on the possi- of AY36 mass in a feed solution amounted to
bility of coupling photocatalysis and direct con- 31 %, 36 %, and 42 % at reaction temperatures
tact membrane distillation (DCMD, MD) for 313–333 K. Similar results were obtained when
degradation of azo dyes (Acid Red 18, Acid Yel- photocatalysis was conducted in the MD installa-
low 36, and Direct Green 99) in aqueous solution. tion but with the MD module disconnected. An
TiO2 Aeroxide (R) P25 (Degussa, Germany) was improvement of AY36 photodegradation was
used as the photocatalyst. It was found that the achieved by decreasing the initial dye concentra-
addition of TiO2 P25 to the feed did not affect the tion. The best configuration seemed to be the
distillate flux, regardless of the catalyst concen- PMR one by taking into account the rate of azo
tration applied. The MD process was very effec- dye degradation and the quality of the product.
tive in separation of photocatalyst particles. After The investigations on the photodegradation of
5 h of the experiment, the turbidity of distillate a nonsteroidal anti-inflammatory drug ibuprofen
was similar to that measured for ultrapure water, sodium salt (IBU) in a photocatalytic membrane
regardless of the TiO2 loading used. The highest reactor (PMR) coupling photocatalysis using
effectiveness of photodecomposition was suspended TiO2 and direct contact membrane
obtained in case of Acid Red 18, whereas Acid distillation was also described by Mozia
Yellow 36, which has the lowest molecular et al. (2012). The influence of solution composi-
weight among the dyes used, was degraded with tion in terms of (i) pH (pH 3, pH 6.5, and pH 10),
high difficulty. The composition of the feed solu- (ii) presence of inorganic salts (NaCl, Na2SO4,
tion slightly influenced the quality of distillate. NaHCO3, NaNO3, and Na3PO4), and (iii) turbid-
Among the volatile compounds that passed ity (bentonite, 13.5–103 NTU) on the effective-
through the membrane, some organic compounds ness of IBU removal was especially investigated.
were present as indicated by the measurements of The highest effectiveness of IBU
TOC concentration. photodegradation was obtained at pH 6.5. No
An anatase-phase TiO2 was applied for degra- influence of the presence of NaCl, NaNO3, and
dation of Acid Yellow 36 (AY36) in the PMR Na2SO4 on the effectiveness of degradation and
coupling photocatalysis and direct contact mem- mineralization of IBU was found. NaHCO3 and
brane distillation (DCMD) by Mozia Na3PO4 did not affect the effectiveness of degra-
et al. (2009). The effect of different process dation of IBU; however, the efficiency of miner-
parameters such as dye concentration, reaction alization decreased significantly. The increased
temperature, and photocatalyst loading on the turbidity of feed solution did not affect IBU
effectiveness of degradation of AY36 was inves- removal in the PMR.
tigated. Moreover, in order to compare the effec-
tiveness of AY36 photodegradation during
photocatalysis alone and the hybrid process,
References
additional experiments without application of
the membrane distillation (MD) were conducted. Loddo V, Augugliaro V, Palmisano L (2009)
The addition of TiO2 to a feed did not affect the Photocatalytic membrane reactors: case studies and
permeate flux, regardless of the process condi- perspectives. Asia Pac J Chem Eng 4:380–384
tions applied. The latter remained constant during Mozia S, Tomaszewska M, Morawski AW (2005) A new
photocatalytic membrane reactor (PMR) for removal
about 400 h of experiments. The highest decolor- of azo-dye Acid Red 18 from water. Appl Catal
ization of AY36 solution during hybrid process B Environ 59:131–137
was observed at the highest photocatalyst loading
Photocatalysis with Membrane Distillation 3

Mozia S, Tomaszewska M, Morawski AW Acid Yellow 36 in a hybrid photocatalysis-membrane


(2007) Photocatalytic membrane reactor (PMR) cou- distillation system. Chem Eng J 150:152–159
pling photocatalysis and membrane Mozia S, Morawski AW, Toyoda M (2012) The influence
distillation – effectiveness of removal of three azo of solution composition on the effectiveness of degra-
dyes from water. Catal Today 129:3–8 dation of ibuprofen sodium salt in a hybrid
Mozia S, Morawski AW, Toyoda M, Tsumura T (2009) photocatalysis – membrane distillation system. J Adv
Effect of process parameters on photodegradation of Oxid Technol 15:21–29
P

Photocatalyst difference between the top of the valence band


and the bottom of the conduction band. The
Palmisano Leonardo photo-excitation of the solid occurs when light
Dipartimento di Energia, Ingegneria of suitable energy (higher than the value of the
dell’Informazione e Modelli Matematici bandgap energy) induces the separation of elec-
(DEIM), Università di Palermo, Palermo, Italy tron and hole pairs by migration of electrons from
the valence to the conduction band:

Photocatalyst can be defined as a substance that is Photocatalyst 


able to produce, by absorption of ultraviolet, þ hn ! Photocatalyst e ðcbÞ þ hþ ðvbÞ
infrared, or visible light, chemical transforma-
tions of reaction partners, repeatedly coming The photo-produced electrons and holes can give
with them into various chemical interactions rise to reduction and oxidation reactions, respec-
without the occurrence of a permanent modifica- tively, with adsorbed reacting species (Voı̈nov
tion of its chemical composition. After each cycle and Augustynski 1997).
of interaction between the reagent(s) and the The semiconductor photocatalyst is more fre-
photocatalyst, the chemical composition of the quently used both as powders (micro- or nano-
last is regenerated. The presence of a crystalline samples) and films is bare
photocatalyst gives rise to an enhancement of polycrystalline TiO2 in the anatase phase
the rate of a chemical reaction or its initiation (Augugliaro et al. 2010) but also the other poly-
under ultraviolet, infrared, or visible light illumi- morphic rutile and brookite phases have been
nation, and the role of light is to photo-excite the used. Moreover, the formation of nanorods,
solid that works as the photocatalyst (Braslavsky nanotubes, and nanowires under particular exper-
et al. 2011). Notably, in some cases, light can be imental conditions has been reported (Augugliaro
absorbed by the adsorbed reacting species that et al. 2010). TiO2 can be also doped with various
can be transformed and the solid photocatalyst transitional or rare earth metal species and non-
works only as an adsorbent. metal species of N, C, S, and F. Sensitization with
The materials that are generally used as (metal) phthalocyanines and porphyrins to extend
photocatalysts are semiconductor solids with a the light absorption in the visible region and/or to
band gap energy that is defined as the energy increase the lifetime of the photo-produced
difference between the nonconductive and the electron–hole pairs has been also proposed
conductive state of the material. The band gap (Wang et al. 2010). Metallization with Pt or
energy can be also defined as the energy other noble metals has proved to be beneficial to
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_461-2
2 Photocatalyst

induce some photo-reduction reactions, as for molecules and on the experimental conditions
instance H2 production from H2O (Chiarello used, as for instance the presence of water vapor.
et al. 2011). Other oxides as for instance ZnO,
WO3, MoO3, Fe2O3, ZrO2, sulfides as ZnS, CdS,
MoS2, or polyoxometalates as the heteropolyacid References
H3PW12O40 have been also successfully tested as
photocatalysts (Di Paola et al. 2012). They have Augugliaro V, Loddo V, Palmisano G, Palmisano L,
Pagliaro M (2010) Clean by light irradiation. Practical
been also mixed with or supported on SiO2 or
applications of supported TiO2. RSC Publishing,
Al2O3 with the aim to increase the surface area Cambridge
and to have the possibility to improve adsorption Braslavsky SA, Braun AM, Cassano AE, Emeline AV,
of the reacting species before their chemical Litter M, Palmisano L, Parmon VN, Serpone N (2011)
Glossary of terms used in photocatalysis and radiation
transformation on photoactive sites of adjacent
catalysis (IUPAC recommendations 2011). Pure Appl
particles of the semiconductor photocatalyst. Chem 83:931–1014
They have been also used in combination with Chiarello GL, Di Paola A, Palmisano L, Selli E (2011)
membranes forming devices called Effect of titanium dioxide crystalline structure on the
photocatalytic production of hydrogen. Photochem
“photocatalytic membrane reactors” (Molinari
Photobiol Sci 10:355–360
et al. 2010). Di Paola A, García-López E, Marcı̀ G, Palmisano L (2012)
Some photocatalysts are not (photo)stable in A survey of photocatalytic materials for environmental
liquid–solid systems, especially in aqueous envi- remediation. J Hazard Mater 211–212:3–29
Molinari R, Caruso A, Palmisano L (2010) Photocatalytic
ronments and the extent of this instability
processes in membrane reactors. In: Drioli E, Giorno
strongly depends on the pH conditions. For L (eds) Comprehensive membrane science and engi-
instance, (i) anodic photocorrosion is observed neering, vol 3. Elsevier-AP, Amsterdam, pp 165–193
for ZnO and various sulfides and (ii) the recovery Voı̈nov M, Augustynski J (1997) Introduction to the phys-
ics of semiconductor photocatalyst. In: Schiavello M -
of polyoxometalates from the reacting medium is
(ed) Heterogeneous photocatalysis, vol 3, Wiley series
problematic, due to their high solubility. The in photoscience and photoengineering. Wiley, Baffin
above phenomena generally are not observed Lane, pp 1–34
when the photoreactions are carried out in Wang C, Li J, Mele G, Duan M, L€ u X, Palmisano L,
Vasapollo G, Zhang F (2010) The photocatalytic activ-
gas-solid systems, although in the latter system
ity of novel, substituted porphyrin/TiO2-based com-
deactivation of photocatalyst has been sometimes posites. Dyes Pigments 84:183–189
observed, depending on the type of reagent
P

Photocatalytic Membrane Some photocatalytic polysulfone membranes


with the photocatalyst deposited and entrapped in
Palmisano Leonardo the membrane were prepared and characterized
Dipartimento di Energia, Ingegneria by Molinari et al. (2002). It was found that
dell’Informazione e Modelli Matematici adsorption of the pollutant on the membrane
(DEIM), Università di Palermo, Palermo, Italy and membrane rejection play an important role
in the global membrane performance showing
interesting perspectives and synergy for coupling
A photocatalytic membrane can be defined as a photocatalysis and membranes.
combination between a photocatalyst and a mem- Albu et al. (2007) showed a simple and robust
brane. The photocatalyst is able to produce, by fabrication process of a dense and free-standing
absorption of ultraviolet, infrared, or visible light, membrane consisting of vertically oriented, both-
chemical transformations of reaction partners, side-open TiO2 nanotubes. This membrane struc-
repeatedly coming with them into various chem- ture allows direct, size-selective, flow-through
ical interactions without the occurrence of a per- photocatalytic reactions with a very high
manent modification of its chemical composition. efficiency.
After each cycle of interaction between the A semitransparent TiO2 film with extraordi-
reagent(s) and the photocatalyst, the chemical narily high photocatalytic activity was prepared
composition of the last is regenerated. The pres- by Sopyan et al. (1996) on a glass substrate by
ence of a photocatalyst gives rise to an enhance- sintering a TiO2 sol at 450  C. Crystallographic
ment of the rate of a chemical reaction or its analysis by X-ray diffraction and Raman spec-
initiation under ultraviolet, infrared, or visible troscopy showed that the film was purely anatase.
light illumination and the role of light is to The photocatalytic properties of the film were
photoexcite the solid that works as the investigated by measuring the photodegradative
photocatalyst (Braslavsky et al. 2011). The mem- oxidation of gaseous acetaldehyde at various con-
brane has the task to immobilize the centrations under strong and weak UV light irra-
photocatalyst and to act as a molecular separation diation conditions. The photocatalytic activity of
barrier for the reagents and/or reaction products the film was higher than that of one of the most
(Molinari et al. 2002). A thin layer of a active commercial TiO2 powders, Degussa P-25.
photocatalyst can be considered in principle a The kinetics of acetaldehyde degradation as cat-
photocatalytic membrane, although the perfor- alyzed by the TiO2 film as well as by P-25 powder
mance of some of them has not been reported. were analyzed in terms of the Langmuir-
Hinshelwood model.
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_462-2
2 Photocatalytic Membrane

TiO2 and Ag-TiO2 catalysts were supported in TiO2 dispersed in polyester acrylate mem-
the form of thin layers by a dip-coating procedure branes was tested as a photocatalyst in the phenol
on quartz substrate by Herrmann et al. (1997). mineralization reaction in the presence of O2 by
The resulting materials were characterized by D’Arienzo et al. (2010). A kinetic study indicated
SEM/EDX, XRD, XPS, and UV–Vis absorption that the embedded oxide maintains significant
spectroscopy. The immobilized catalysts were catalytic activity, and the result was first attrib-
tested in the photocatalytic degradation of malic uted to the homogeneous dispersion inside the
acid and the increase of the photocatalytic activ- polymeric host of TiO2 nanocrystals. Further-
ity can be explained by the enhanced more, an investigation of the photogenerated
electron–hole pair separation efficiency due to charge carriers in the photocatalyst indicated
trapping of electrons by metallic Ag. that electrons are trapped on Ti3+ centers, while
A novel chemistry method for the fabrication holes are trapped on C-centered species of the
of robust nanostructured TiO2 photocatalysts was polymer matrix. In the presence of O2, the
developed by Choi et al. (2006). Such materials C-centered radicals of the polymer transform
can be applied for developing efficient into peroxy radicals, improving the charge sepa-
photocatalytic systems to be used for water treat- ration in the polymer-embedded oxide with
ment. The mesoporous photocatalytic TiO2 mem- respect to the powder. The positive interference
branes were synthesized via a simple method that of the polymer matrix is responsible for the
involves dip-coating of appropriate substrates enhanced photoactivity of the embedded TiO2.
into an organic/inorganic sol composed of Kim et al. (2003) proposed a hybrid thin-film-
isopropanol, acetic acid, titanium tetraiso- composite (TFC) membrane consisting of self-
propoxide, and polyoxyethylene sorbitan assembly of TiO2 nanoparticles with
monooleate surfactant (Tween 80) followed by photocatalytic destructive capability on microor-
calcination of the coating at 500  C. Controlled ganisms as a novel mean to reduce membrane
hydrolysis and condensation reactions were biofouling. Microbial biofouling does not allow
achieved through in-taking of water molecules to realize high permeability over a prolonged
released from the esterification reaction of acetic period of reverse osmosis operation. The anti-
acid with isopropanol. The subsequent stable fouling and fouling mitigation on the actual com-
incorporation of Ti-O-Ti network onto self- mercialized TFC was verified. TiO2 anatase
assembled surfactants resulted in TiO2 nanoparticles (10 nm) were prepared from the
photocatalysts with enhanced structural and cat- controlled hydrolysis of titanium tetraiso-
alytic properties. The properties included high propoxide and characterized by X-ray diffraction
surface area (147 m2/g) and porosity (46 %), nar- (XRD) analysis and transmission electron
row pore size distribution ranging from 2 to 8 nm, microscopy (TEM). TFC membrane was pre-
homogeneity without cracks and pinholes, active pared by self-assembly of the TiO2 nanoparticles
anatase crystal phase, and small crystallite size through coordination and H-bonding interaction
(9 nm). These TiO2 photocatalysts were highly with the COOH functional group of aromatic
efficient for the destruction of methylene blue polyamide thin-film layer. The hybrid membrane
and creatinine in water. High water permeability was shown to possess photobactericidal effect on
and sharp polyethylene glycol retention of the Escherichia coli (E. coli) under UV light illumi-
prepared photocatalytic TiO2/Al2O3 composite nation. Introduction of TiO2 nanoparticles on the
membranes evidenced the good structural prop- actual commercial TFC membrane and applica-
erties of TiO2 films. In addition, the multi-coating tion of reverse osmosis field test after exposure to
procedure enabled to control the physical prop- microbial cells indicated the occurrence of a sub-
erties of TiO2 layer such as the coating thickness, stantial prevention against the microbial fouling
amount of TiO2, photocatalytic activity, water showing a less loss of reverse osmosis
permeability, and organic retention. permeability.
Photocatalytic Membrane 3

References Herrmann JM, Tahiri H, Aitichou Y, Lassaletta G,


Gonzalez Elipe AR, Fernandez A (1997) Characteri-
Albu SP, Ghicov A, Macak JM, Hahn R, Schmuki zation and photocatalytic activity in aqueous medium
P (2007) Self-organized, free-standing TiO2 nanotube of TiO2 and Ag-TiO2 coatings on quartz. Appl Catal
membrane for flow-through photocatalytic applica- B Environ 13:219–228
tions. Nano Lett 7:1286–1289 Kim SH, Kwak SY, Sohn BH, Park TH (2003) Design of
Braslavsky SA, Braun AM, Cassano AE, Emeline AV, TiO2 nanoparticle self-assembled aromatic polyamide
Litter M, Palmisano L, Parmon VN, Serpone N (2011) thin-film-composite (TFC) membrane as an approach
Glossary of terms used in photocatalysis and radiation to solve biofouling problem. J Membr Sci
catalysis (IUPAC recommendations 2011). Pure Appl 211:157–165
Chem 83:931–1014 Molinari R, Palmisano L, Drioli E, Schiavello M (2002)
Choi H, Stathatos E, Dionysiou DD (2006) Sol–gel prep- Studies on various reactor configurations for coupling
aration of mesoporous photocatalytic TiO2 films and photocatalysis and membrane processes in water puri-
TiO2/Al2O3 composite membranes for environmental fication. J Membr Sci 206:399–415
applications. Appl Catal B Environ 63:60–67 Sopyan I, Watanabe M, Murasawa S, Hashimoto K,
D’Arienzo M, Crippa M, Essawy AA, Scotti R, Wahba L, Fujishima A (1996) An efficient TiO2 thin-film
Morazzoni F, Gentile P, Bellobono IR, Polizzi photocatalyst: photocatalytic properties in gas-phase
S (2010) Membrane-assisted charge separation and acetaldehyde degradation. J Photochem Photobiol
photocatalytic activity in embedded TiO2: a kinetic A Chem 98:79–86
and mechanistic study. J Phys Chem
C 114:15755–15762
P

Photocatalytic Membrane Reactor pollutant on the membrane and membrane rejec-


tion play an important role in the global reactor
Leonardo Palmisano performance, showed interesting perspectives
Dipartimento di Energia, Ingegneria and synergy for coupling photocatalysis and
dell’Informazione e Modelli Matematici membranes. Furthermore, the configuration
(DEIM), Università di Palermo, Palermo, Italy where the recirculation tank was irradiated and
the catalyst was used in suspension appeared to
be the most interesting for industrial applications.
A photocatalytic membrane reactor can be For example, in reactor optimization, high irradi-
defined as a device existing in various configura- ation efficiency, high membrane permeate flow
tions which combine a photocatalyst and a mem- rate, and selectivity can be obtained by sizing
brane to produce chemical transformations. separately the “photocatalytic system” and the
Some experimental results obtained by using “membrane system” and taking advantage of all
various configurations of photocatalytic mem- the best research results for each system.
brane reactors (PMRs) have been discussed by A photocatalytic membrane reactor was tested
Molinari et al. (2002). The configurations studied for degradation of toxic organic species dissolved
were (i) irradiation of the cell containing the in water (Molinari et al. 2000). The catalyst, TiO2
membrane, with three sub-cases: (i(1)) catalyst P25 Degussa, was immobilized by means of a flat
deposited on the membrane; (i(2)) catalyst in sheet polymeric membrane and 4-nitrophenol
suspension, confined by means of the membrane; (4-NP) was used as a model molecule to evaluate
(i(3)) entrapment of the photocatalyst in a PSF the reactor performance. A preliminary investi-
membrane; and (ii) irradiation of the gation of the stability, under UV irradiation, of
recirculation tank and catalyst in suspension con- some eligible polymeric membranes was carried
fined by means of the membrane. In the case of out by using scanning electron microscopy
“(i),” a preliminary investigation of membrane (SEM), optical microscopy (OM), determinations
stability under UV irradiation was carried out. of water permeation flux (WPF), and total
PMR characterization in photodegradation tests organic carbon (TOC). These tests showed that
was mainly carried out in a recycle batch mem- commercial membranes made of fluoride + PP
brane reactor and, in some cases, in a continuous (FS 50 PP-Dow), polysulfone + PP (GR 51
membrane reactor. The comparison between the PP-TechSep), and polyacrylonitrile
first set of results, where the membrane was used (PAN-TechSep) seemed to be quite stable to
only as a support for the photocatalyst, and the UV light over a 24 h period of irradiation. Immo-
newest ones, where the adsorption of the bilization of TiO2 onto membranes by
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_463-2
2 Photocatalytic Membrane Reactor

ultrafiltrating TiO2 suspensions showed an opti- driving force for humic acids to pass through
mal layer density slightly >2.04 mg TiO2 per the membrane. When photocatalytic reactions
square cm of membrane surface area. Results took place with UV illumination, UV254
obtained from membrane reactor studies indi- removal efficiencies of the permeate were
cated that the observed initial rate constants for improved markedly, and also the permeate flux
the degradation of 4-NP were almost independent was kept at a constant level without any sign of
on the amount of TiO2 employed over the range fouling. Although humic acids were not
0.76–4.08 mg/cm2. A 50 % weight degradation of completely mineralized by photocatalysis, the
4-NP after 5 h of irradiation in the presence of air degradation of the humic acids helped to enhance
was obtained. Instead, an almost complete deg- the UF flux, as they were transformed into less
radation of 4-NP was observed in the presence of absorbable compounds.
TiO2 suspended in the solution and pure oxygen. The photodegradation of different pharmaceu-
The permeate deriving from the membrane ticals [furosemide, ranitidine (hydrochloride),
photoreactor was clear, and 4-NP concentration ofloxacin, phenazone, naproxen, carbamazepine,
was approximately equal to that found in the and clofibric acid] in aqueous medium at various
retentate. The possibility of the continuous reuse pHs by using a batch photoreactor and a
of the photocatalyst and the continuous separa- photocatalytic membrane reactor working in
tion of products from the reaction medium gives recirculation regime was carried out by Molinari
some advantages over traditional approaches. et al. (2006). Polycrystalline TiO2 was used as the
The ability of cross-flow ultrafiltration photocatalyst, and different membranes (NTR
(UF) combined with photocatalytic reactions to 7410, PAN GKSS HV3/T, N 30 F, NF PES 10)
separate TiO2 photocatalysts from treated water were tested. A different adsorption of the sub-
in photocatalytic drinking water treatment was strates onto the catalyst surface was observed
studied by Lee et al. (2001). The effect of natural owing to the hydrophilic/hydrophobic character
organic matter (i.e., humic acids) and cross-flow of the catalyst, depending on the pH. The
velocities on UF fluxes and organic removal was photodegradation of the seven molecules in the
explored with and without UV irradiation in the batch reactor was successfully carried out, and
photocatalytic reactor. The interaction between the behavior was in accordance with pseudo-first-
the two solutes in the system, humic acids and order kinetics. Furosemide and ranitidine were
TiO2 photocatalysts, played a significant role in selected to carry out the study of rejection and
the formation of dense cake layers at the mem- photodegradation in the hybrid membrane sys-
brane surface, leading to a greater flux decline tem. The permeate flux of the treated water was
during ultrafiltration of TiO2 particles. According in the 31.5–60.0 L/(h m2) range for NTR 7410
to visual observations of the used membranes and membrane, whereas rejection values in the range
the estimation of back-transport velocities of the 10–60 % for furosemide and 5–30 % for raniti-
solutes, a substantial amount of TiO2 deposited dine in the dark (without photoreaction) were
on the membrane induces more humic acids to found. The degradation in the hybrid membrane
accumulate at the membrane through the adsorp- photoreactor showed that the photocatalyst was
tion of humic acids onto TiO2 particles. The retained by the membrane in the reaction ambi-
humic acid-laden TiO2 particles offered more ent, while the membrane rejection toward the
than four times higher specific cake resistance pollutants was not very satisfactory. A net
with a substantially increased compressibility decrease of the rejection down to 0 was observed
coefficient than TiO2 particles alone. The higher in the contemporary presence of light,
the cross-flow velocities, the greater the UV254 photocatalyst, and oxygen.
removal achieved. This was because the rise of A batch-recirculated photoreactor was com-
cross-flow velocities contributed to the reduction bined with a hollow fiber membrane ultrafiltra-
of concentration polarization at the membrane tion (UF) unit for heterogeneous photocatalysis
surface, thereby resulting in a decrease of the applications (Sopajaree et al. 1999). The
Photocatalytic Membrane Reactor 3

operation and modeling of the UF process com- transformation products were formed during
ponent and the performance of the integrated treatment. Additionally, the unit was operated in
photoreactor-UF process assembly were studied. photolytic mode (UV only) and photolytic plus
Methylene blue and titanium dioxide (Degussa H2O2 mode (UV/H2O2) to determine the relative
P-25) were used as the test pollutant and amount of energy required. Based on the electri-
photocatalyst, respectively. The influence of cal energy per order (EEO), the unit achieved the
cross-flow velocity, transmembrane pressure, greatest efficiency when operated in photolytic
and TiO2 dose on the permeate flux through the plus H2O2 mode for the conditions tested.
hollow fiber membrane was described. These
data are modeled on the basis of concentration
polarization and gel layer formation at the mem- References
brane surface/feed slurry boundary. The opera-
tion of the integrated photoreactor-UF assembly Benotti MJ, Stanford BD, Wert EC, Snyder SA
(2009) Evaluation of a photocatalytic reactor mem-
over ten repeated cycles was experimented.
brane pilot system for the removal of pharmaceuticals
Photocatalyst separation was complete as gauged and endocrine disrupting compounds from water.
by nephelometric turbidity measurements. How- Water Res 43:1513–1522
ever, a systematic degradation in the Lee SA, Choo KH, Lee CH, Lee HI, Hyeon T, Choi W,
Kwon HH (2001) Use of ultrafiltration membranes for
photocatalyst performance was noted with each
the separation of TiO2 photocatalysts in drinking water
repeated cycle. Dynamic laser light-scattering treatment. Ind Eng Chem Res 40:1712–1719
data were consistent with agglomeration of the Molinari R, Mungari M, Drioli E, Di Paola A, Loddo V,
TiO2 particles as a result of the UF process and Palmisano L, Schiavello M (2000) Study on a
photocatalytic membrane reactor for water purifica-
suggest a possible factor in the degraded
tion. Catal Today 55:71–78
photocatalytic activity. Molinari R, Palmisano L, Drioli E, Schiavello M (2002)
A photocatalytic reactor membrane pilot sys- Studies on various reactor configurations for coupling
tem, employing UV/TiO2 photocatalysis, was photocatalysis and membrane processes in water puri-
fication. J Membr Sci 206:399–415
evaluated by Benotti et al. (2009) for its ability
Molinari R, Pirillo F, Loddo V, Palmisano L (2006) Het-
to remove 32 pharmaceuticals, endocrine- erogeneous photocatalytic degradation of pharmaceu-
disrupting compounds, and estrogenic activity ticals in water by using polycrystalline TiO2 and a
from water. Twenty-nine of the targeted com- nanofiltration membrane reactor. Catal Today
118:205–213
pounds in addition to total estrogenic activity
Sopajaree K, Qasim SA, Basak S, Rajeshwar K (1999) An
were greater than 70 % removed, while only integrated flow reactor-membrane filtration system for
three compounds were less than 50 % removed heterogeneous photocatalysis. Part II: experiments on
following the highest level of treatment the ultrafiltration unit and combined operation. J Appl
Electrochem 29:1111–1118
(4.24 kWh/m3). No estrogenically active
P

Photocatalytic Process The heterogeneous photocatalytic oxidations


are generally unselective, and several studies and
Palmisano Leonardo applications have been reported, for instance, in
Dipartimento di Energia, Ingegneria the field of outdoor and indoor environment puri-
dell’Informazione e Modelli Matematici fications to abate low concentrations of organic
(DEIM), Università di Palermo, Palermo, Italy and inorganic pollutants (Serpone and Emeline
2005). The heterogeneous photocatalytic method
appears to be efficient only in those cases where
A photocatalytic process is a set of reduction and low concentrations of pollutants are present
oxidation photocatalytic reactions occurring in because the presence of high concentrations
the presence of a photocatalyst (see slows down the reaction rates. Moreover, it
photocatalyst) that gives rise to one or more should be checked, with great care, both the
products starting from organic or inorganic sub- absence of mass transfer phenomena controlling
strate(s). the reaction kinetics and the possible
The distinction of the photocatalytic reactions photocatalyst deactivation, due to possible accu-
in oxidation and reduction means that only the mulation of by-products and/or intermediates
main product(s) derive(s) from oxidation or onto the photocatalyst surface which could
reduction, respectively, of the main reagent(s). block the (photo)active sites (particularly for
Noticeably, in fact, both the oxidative and reduc- long lasting runs in gas-solid systems). These
tive pathways are present in heterogeneous problems are not dramatic in the aqueous sys-
photocatalytic processes. Sometimes the reduc- tems. A moderate mixing of the reacting suspen-
tion pathway produces species (e.g., O2• by sion is sufficient to guarantee the absence of a
trapping electrons in the conduction band of a mass control on the reaction kinetics. The
semiconductor photocatalyst) whose subsequent photocatalyst surface, in fact, is cleaned by pro-
reaction (e.g., with H2O) gives rise to •OH and duction of a high number of oxidant radicals that

O2H oxidant radicals. induce consecutive attacks to the intermediates
The photoproduced holes can straightfor- giving rise to their complete mineralization by
wardly attack the adsorbed species or solvent means of several adsorption-desorption steps. In
molecules (for instance, H2O) producing oxidant addition, the mineralization can proceed through
radical species. The following sketch represents intermediates that do not desorb into the bulk of
the possible initial steps of a photocatalytic pro- solution, but are subjected to oxidant attacks onto
cess (Fig. 1). the surface until the formation of CO2. Indirect
evidence of this behavior in many cases is the
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_464-4
2 Photocatalytic Process

Photocatalytic Process,
Fig. 1 Photocatalytic Reduction
Process Conduction band
e− Adsorption
hn
EG

Adsorption
h+

Valence band Oxidation

detection of CO2 soon after the starting of Molinari R, Caruso A, Palmisano L (2009) Photocatalytic
irradiation. membrane reactors in the conversion or degradation of
organic compounds. In: Drioli E, Giorno L (eds) Mem-
Heterogeneous photocatalytic processes have brane operations, innovative separations and transfor-
been more recently addressed also toward the mations. Wiley-VCH, Weinheim, pp 335–361
selective production of high-value molecules in Palmisano G, Garcı́a-López E, Marcı̀ G, Loddo V,
mild experimental conditions by using suitable Yurdakal S, Augugliaro V, Palmisano L (2010)
Advances in selective conversion by heterogeneous
photocatalysts, solvent and starting substrates photocatalysis. Chem Commun 46:7074–7089
(Palmisano et al. 2010; Augugliaro and Serpone N, Emeline AV (2005) Modelling heterogeneous
Palmisano 2010), and, in some cases, also mem- photocatalysis by metal-oxide nanostructured semi-
branes (Molinari et al. 2009). conductor and insulator materials: factors that affect
the activity and selectivity of photocatalysts. Res
Chem Intermed 31:391–432

References

Augugliaro V, Palmisano L (2010) Green oxidation of


alcohols to carbonyl compounds by heterogeneous
photocatalysis. ChemSusChem 3:1135–1138
P

Plasma Polymers (PPs) the intensity and energy of the species


bombarding the growing film.
Tauqir A. Sherazi
Department of Chemistry, COMSATS Institute
of Information Technology, Abbottabad,
Applications
Pakistan
The advantages of plasma polymer films include
excellent coating adhesion on almost all sub-
The term plasma polymer represents a material
strates (Feddes et al. 2004), chemical and
that is created as a result of a passage of monomer
mechanical stability (Hamerli et al. 2003), ther-
in gaseous form through the glow discharge
mal stability (Zhang et al. 2003), and high barrier
(Odian 2004), or simply one should say that an
effects (Moffitt et al. 2000). Applications of
electric discharge in an organic gas produces
plasma-polymerized films are associated with
plasma polymer. Usually, it is deposited in the
biomaterials, textile industry, electronics (e.g.,
form of a thin film. Plasma polymers are different
semiconductors, insulators, thin-film dielectrics),
from the conventional polymers. In general, con-
optical applications, chemical processing
ventional polymer has regularly repeating units
(reverse osmosis membrane, permselective mem-
(Fig. 1), while in the case of plasma polymers, a
brane), and surface modification (adhesive
great number of free radicals are trapped within
improvement, protective coating). A significant
the network; because of these radicals, the chains
area of research has been on the use of plasma
are short, and in addition they are randomly
polymer films as permeation membranes. The
branched and terminated with a high degree of
permeability characteristics of plasma polymers
cross-linking (Fig. 2).
deposited on porous substrates are different than
The application of plasma causes the genera-
usual polymer films. The characteristics depend
tion of a great number of free radicals which are
on the deposition and polymerization mecha-
trapped within the plasma polymer network.
nism. Plasma polymers as membranes for sepa-
These radicals cannot recombine rapidly, and
ration of oxygen and nitrogen, ethanol and water,
therefore when the plasma polymer is exposed
and water vapor permeation have all been studied
to the open atmosphere, they react with the oxy-
(Inagaki 1996). The application of plasma-
gen and water vapor. These free radicals are the
polymerized thin films as reverse osmosis mem-
cause of often observed aging processes in
branes has received considerable attention as well
plasma polymers. Plasma polymers possess a
(Kim and Kim 2001).
rather disordered structure, and this depends on
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_468-5
2 Plasma Polymers (PPs)

CH2 CH2 CH2 Feddes B, Wolke JGC, Vredenberg AM, Jansen JA


(2004) Initial deposition of calcium phosphate ceramic
on polyethylene and polydimethylsiloxane by rf mag-
netron sputtering deposition: the interface chemistry.
CH2 CH2
Biomaterials 25:633–639
Hamerli P, Weigel T, Groth T, Paul D (2003) Surface
Plasma Polymers (PPs), Fig. 1 High density polyeth- properties of and cell adhesion onto allylamine-
ylene (HDPE), an example of conventional polymer plasma-coated polyethylenterephtalat membranes.
Biomaterials 24:3989–3999
Inagaki N (1996) Plasma surface modification and plasma
CH2 polymerization. Technomic Publishing, Lancaster.
ISBN 1-56676-337-1
Kim HI, Kim SS (2001) Fabrication of reverse osmosis
C
•CH
membrane via low temperature plasma polymeriza-
CH tion. J Membr Sci 190:21–33
CH Moffitt CE, Reddy CM, Yu QS, Wieliczka DM, Yasuda
C C
HK (2000) Selective adsorption of fluorocarbons and
CH2 CH
CH2 CH its effects on the adhesion of plasma polymer protec-
tive coatings. Appl Surf Sci 161:481–496
CH C Odian G (2004) Principles of polymerization, 4th edn.
CH2 CH2 CH2
Wiley, Hoboken, p 227
Zhang J, Feng XF, Xie HK, Shi YC, Pu TS, Guo Y (2003)
Plasma Polymers (PPs), Fig. 2 Hypothetical structure The characterization of structure-tailored plasma films
of a hydrocarbon plasma polymer (Biederman 2004) deposited from the pulsed RF discharge. Thin Solid
Films 435:108–115
References

Biederman H (2004) Plasma polymer films. Imperial Col-


lege Press, London, p 15
T

Track-Etch Membranes as Tools beam techniques, and atomic-beam lithography


for Template Synthesis of Nano-/ (Huixin). That has shown the ways for adopting
Microstructures and Devices newer alternative approaches which are relatively
inexpensive, easier to handle, and synergistically
S. K. Chakarvarti adorned with high efficacy. Nanotechnology is
Manav Rachna International University, one of the fastest growing new areas in science
Faridabad, India and engineering and deals with science and tech-
Department of Physics, National Institute of nology associated with dimensions in the range of
Technology, Kurukshetra, Haryana, India 0.1–100 nm. The subject arises from the conver-
gence of electronics, physics, chemistry, biology,
and materials science to create new functional
Synonyms systems of nanoscale dimensions. The ability to
fabricate structures with nanometric precision is
Electrochemical deposition; Galvanic replica- of fundamental importance to any exploitation of
tion; Nuclear track filters nanotechnology. Nanotechnology is predicted to
have a major impact on the manufacturing tech-
nology in the next few decades from now.
Introduction It is now well known that size of the devices
and components dictate many unusual traits and
In the fast developing technologies era, nanotech- characteristics where quantum effects become
nology is the one significant technology that has more predominant. In the recent years, there has
already taken a big leap. It appears to be all set for been a tremendous spurt in the potential applica-
bringing in revolution in the development and tions of metallic as well as nonmetallic nano-/
advancement of techniques involved in the syn- microstructures and materials. Quasi-one-
thesis and fabrication of sensors and devices with dimensional nanostructures and materials like
great potential. The conventional microelectron- nanowires, fibers, tubules, etc., having high
ics fabrication techniques are facing very harsh aspect ratio, would provide unusual and uncom-
competitions from low dimensional strategies mon properties like strength and hardness
helping “Moore’s Law” survive and bringing enhancement, dramatic changes in electrical con-
down the high costs. The conventional tech- duction, field-ion-emission through tunneling
niques for fabrication of very low dimensional phenomenon, optical, magnetic, and chemical,
wires – say quantum wires – include wet chem- and other important functional attributes which
istry, electron beam lithography, focused ion are found to be enhanced when the size reduction
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_473-1
2 Track-Etch Membranes as Tools for Template Synthesis

comes into play. Materials with nanoscopic • The top-down approach – starting with the
dimensions may exhibit quantized conductance bulk material and carving the way down to
(Landauer 1989) which not only has potential the nanoscale, and
technological applications in various areas but • The bottom-up approach – starting at the
also is of fundamental interest. molecular level and fabricating up the material
It has been approximately five decades since through the small cluster level to the nanopar-
researchers first began exposing materials like ticle and the assembly of nanoparticles.
polymers to ionizing radiation and reporting the
occurrence of cross-linking and other useful Nanotechnology provides the ability to fabri-
effects. Today, a substantial commercial industry cate structures with nanometric precision that is
is in place based on processing of polymers with of fundamental importance. The potential of
radiation. Innovation in this field has by no means combining radiation effects with nanomaterials
ended; important new products made possible has been recognized from the very early stages of
through radiation technology continue to enter nanoscience research. In the many uses of
the marketplace, and exciting new innovations nanostructures, and nanoparticles in particular,
in the application of radiation to macromolecular from catalysis, bio-sensing, nano-electronics,
materials are under exploration at research insti- magnetic applications including separations,
tutions around the world. mechano-chemical conversion, and to molecular
This entry reviews the technique – the “tem- computing radiation can play a significant role.
plate synthesis” (TS) – involving the porous Many nanostructured systems, like metal sul-
membranes (specific reference is made to track- fide semiconductors of nanometric matrices,
etch membranes) which are spin-off from the PC-controlled biochips for programmed release
radiation-matter interaction and are used as systems, nano-ordered hydrogels based on natu-
tools in the development of nano/micromaterials, ral polymers, development of polysaccharides,
structures, and devices. The recent past has emerge out from the use of radiation (UV beam,
witnessed the keen interest being generated on electron beam, or focused ion beam) techniques
the use of innovative technologies like TS in the which offer unmatched reproducibility and very
production of nanomaterials’ fabrication involv- narrow size distribution. The relative advantages
ing materials like metals, nonmetals like semi- and deficiencies of each of them are still to be
conductors, magnetic multilayered nanowires, clarified as the technology advances. However,
conducting polymers, glasses, nanotubules, whether UV or electron beam will lead to the
wires, whiskers, etc., reported from various highest resolution is still debated.
authors and from our lab (See refs in The studies on natural rubber-clay composites
(Chakarvarti and Vetter 1998; Martin 1996; and thermoplastic natural rubber-clay composites
Brumlik et al. 1994; Chakarvarti and Vetter have given interesting results. Nanomaterials
1993; Kumar et al. 2004a, b, c, d, e, f; Sekhon with high abrasion and high scratch resistance
et al. 2004; Kumar et al. 2005; Chakarvarti will find industrial application.
et al. 2005a; Kumar and Chakarvarti 2005; The formation of microporous and
Chaudhri et al. 2006a; Singh and Chakarvarti nanoporous membranes having highly uniform
2008a; Chakarvarti 2007a; Kumar and geometry and precisely determined structures is
Chakarvarti 2007a; Chakarvarti 2007b; Kumar an exciting example of industrial application of
et al. 2007a, b; Chaudhri and Chakarvarti ionizing radiation. These materials, called track-
2008a; Kumar et al. 2008a)). etch membranes (TEMs) were first made by irra-
diation of polymeric sheets, micas, and glasses
Nano Synthesis Approaches with fragments from the fission of heavy nuclei
All the conventional and available nanosynthesis such as californium or uranium (nuclear track-
techniques can be categorized into two comple- etch method). This technique presents a great
mentary approaches: limitation due to contamination of the foil with
Track-Etch Membranes as Tools for Template Synthesis 3

radioactive products so that “cooling” of the irra- consists of filling a host porous medium with
diated material, before using, is needed; this usu- one or more desired materials. Three main pro-
ally takes a few months. The second method cesses are used for the synthesis of various com-
makes use of heavy ion beams, usually of energy binations of polymers and/or metals:
on the order of several MeV, from accelerators
and presents quite a few advantages over the (a) electrodeposition, where one side of the tem-
former one which are: (a) no induced radioactiv- plate coated with a metallic layer, or the tem-
ity in the irradiated material when ion energy is plate support itself, is used as a cathode for
below the Coulomb barrier; (b) all tracks show electroplating; (b) chemical polymerization
the same etching properties; (c) deeper penetra- where a solution of the desired monomer and
tion in the material owing to higher energy of initiator, in which the template membrane is
particles; (d) higher density (even >109 cm 2 dipped, is left to diffuse through the pores of
for smaller pores) track arrays; and (e) easier the templates leading to a polymerization
control of the impact angle and production of reaction in these pores; (c) electroless plating
arrays of parallel tracks. A heavy ion beam with where a catalyst to the pore walls is applied
acceleration energy of more than 1 MeV/n which facilitates the deposition of metal on the
deposits its energy to a substrate in a region activated pores of the template. The micro- or
<10 nm in diameter (an ion track); the depth of nanomaterials, which are produced in this
the affected region can be regulated by changing way, take the form of wires or tubules. Mag-
the energy or replacing species of ion particles. netic, conducting, and superconducting
Widely used polymers for ion track membranes nanowires and nanotubules in array or isolated
are polyethylene terephthalate (PET) and poly- mode possessing special properties have been
carbonate (PC). By bombarding PET or PC films manufactured in this way.
with swift heavy ions (e.g., Ar+, N+, or Xe+) latent
radiation damage linear tracks are created There are two distinct nano-fabrication pro-
through the samples. cesses using heavy ion beams; one is nano-hole
According to the following sensitization and formation due to the damage of ion beam path, and
etching with an alkali solution (NaOH for the other is nanowire formation due to cross-
instance), uniform cylindrical, conical, tunnel- linking of polysilane, which is also caused by
like, or cigar-like pores have been obtained. heavy ion beams. Potential applications in devices
Pore sizes or dimensions depend upon various such as microwave filters for shielding microwave
factors, viz., the nature and energy of incident ovens and mobile phones, or in chemical detectors
particles, the target material, etch conditions, and biosensors with conductive polymer
e.g., temperature, nature of etchant, pre-etch stor- nanotubules are also being seriously considered.
age conditions, etc., and are controllable. The fabrication of ion track membranes made
Cylindrical channel 0.02–5.0 mm in diameter of PET has been reported to develop selective
with lengths of 10–50 mm, membranes containing membranes for the separation of toxic metal
anywhere from a single pore up to 109 pores/ ions, biomolecules, and biological cells because
cm 2 have been produced, and thin film polymer of the advantages to control the pore size and the
membranes having highly uniform pore size and properties of the internal surfaces of the pores.
a wide variety of porosities in well-distributed
areas of the template (patterning) are already
commercially available. A number of modifica- Methodology
tion methods have been devised for creating
TEMs with special properties and functions. Track-Etch Membranes (TEMs)
These isoporous membranes are used as tem- The most widely used materials in manufacturing
plate materials for the synthesis of micro- and TEMs are polymers, micas, and rarely this glass
nanostructures. The template-base method sheets. TEMs, also known as nuclear track filters
4 Track-Etch Membranes as Tools for Template Synthesis

(NTFs), have emerged as spin-off from solid state has been discussed in details (see for example,
nuclear track detectors (SSNTDs) – solid dielec- (Possin 1970; Williams and Giordano 1984;
tric materials capable of storing damage trails of Klien et al. 1993); etc.). Handled adequately and
energetic heavily ionizing ions which can subse- properly, these TEMs can enable wires, tubules,
quently be chemically amplified for observation solid cylinders, conical or tapered needles, etc.,
as pores either through, say SEM or optical with a well-controlled dimension and shape
microscope. The art and science used in crafting besides a large aspect ratio. The dimensional
of TEMs as templates involves two parameters can vary from 10 nm to several micro-
steps – irradiation of an SSNTD foil or a film by meters with aspect ratio as high as 10–1000. The
heavy energetic ion beam creating damage trails, pores can be “drilled” with alignment in any
also called as latent tracks and, followed by a direction depending upon the angle of incidence
controlled chemical etching of these latent tracks of the beam with the target. The synthesized
so as to produce see-through pores in the host members may either be left within the pores as
material. The size and dimensions of the etched embedded or can be removed either by dissolving
pores can be controlled conveniently through or removing the host or pulling out mechanically
parametric control over the nature and energy of but carefully of the host matrix. Figure 1 shows
the intruding ions, the host material as target to be schematically the process of producing TEM and
developed as template, chemical etch conditions, its use as template, and Fig. 2 shows SEM pho-
viz., nature, concentration, temperature, agita- tograph of a processed polycarbonate (Makrofol)
tion, etc., besides preirradiation and NTF with monodisperse pores.
postirradiation storage conditions of the target
material. The etched pores can have diameter Template Synthesis: A Technique
ranging from few nm to mm. NTFs have been The template approach has been extensively
put to numerous other applications besides their investigated in the synthesis of various
use as templates. There exists a wealth of litera- nanostructures. For example, mesoporous oxides
ture on SSNTDs and related topics. As discussed with well defined and ordered porous structure
already, a large number of materials are used in can be readily synthesized using surfactant or
manufacturing of NTFs which include mainly copolymer micelles as templates through sol–gel
polymeric sheets, micas, glasses, etc. The particle processing. However, template-based synthesis is
track-etch technique, therefore, enables the gen- most commonly and widely used to prepare free
eration of definite shaped pores which can either standing, nonoriented and oriented nanowires, or
be used individually in the form of single particle nanorods or nanotubes; the latter is also referred
track or collectively in the form of pore arrays to as nanorod or nanowire or nanotube arrays.
constituting many pores – distributed either sto- The most commonly used and commercially
chastically (pore density as high as 1010/cm2), or available templates are anodized alumina mem-
in a well-defined spatial geometry through the brane (AAM) and radiation track-etched polycar-
control of the drilling particle beam used in bonate (PC) membranes. Other membranes have
“write mode.” Areal dispersion usually lies also been used, such as nanochannel array on
between 2 % and 20 % and a 10 MeV/nucleon glass, radiation track-etched mica, mesoporous
heavy ion (say, for example, various projectiles materials, porous silicon by electrochemical
used are collimated beam of fission fragments, etching of silicon wafer, zeolites (Ozin 1992),
heavy energetic ions like U, Pb, Ag, Si, Bi, etc., and carbon nanotubes. Bio-templates are also
whose range in the target material is far greater explored for the growth of nanowires and
than the thickness of the target) has a range of the nanotubes such as Cu, Ni, Co, and Au nanowires.
order of 10 mm in many polymers (Williams and The commonly used alumina membranes with
Giordano 1984). The custom made NTFs are uniform and parallel pores are made by anodic
available in a wide variety of pore size and poros- oxidation of aluminum sheet in solutions of sul-
ities. The crafting of TEM templates through ions furic, oxalic, or phosphoric acids. The pores can
Track-Etch Membranes as Tools for Template Synthesis 5

Track-Etch Membranes as Tools for Template Syn-


thesis of Nano-/Microstructures and Devices,
Fig. 2 A processed TEM with pore dia ca. 1 um

must meet certain requirements. First, the tem-


plate materials must be compatible with the
processing conditions. For example, an electrical
insulator is required for a template to be used in
electrochemical deposition. Except for the
template-directed synthesis, template materials
Track-Etch Membranes as Tools for Template Syn- should be chemically and thermally inert during
thesis of Nano-/Microstructures and Devices, the synthesis and following processing steps.
Fig. 1 Schematic diagram showing production of a
TEM as a template for synthesis of low dimensional tem-
Secondly, depositing materials or solution must
plate with monodispersed pores of dia structures. (a). wet the internal pore walls. Thirdly, for the syn-
Polymeric foil being irradiated with heavy and energetic thesis of nanorods or nanowires, the deposition
ion beam, (b) chemically etched foil as template or an should start from the bottom or one end of the
NTF (c), deposited metal ions into the pores, producing
filled pores, (d) free-standing structures after removal of
template channels and proceed from one side to
host template, and (e) mechanical peeling, an alternative another. However, for the growth of nanotubules,
to dissolution or removal of the host for retrieval of syn- the deposition should start from the pore wall and
thesized structures proceed inwardly. Inward growth may result in
the pore blockage, so that should be avoided in
be arranged in a regular hexagonal array, and the growth of “solid” nanorods or nanowires.
densities as high as 1011 pores/cm2 can be Kinetically, enough surface relaxation permits
achieved. Pore size ranging from 10 nm to maximal packing density, so a diffusion-limited
100 mm can be made. PC membranes are made process is preferred. Other considerations include
by bombarding a nonporous polycarbonate sheet, the easiness of release of nanowires or nanorods
typically 6–20 mm in thickness, with nuclear fis- from the templates and of handling during the
sion fragments to create damage tracks and then experiments. AAM and PC membranes are most
chemically etching these tracks into pores. In commonly used for the synthesis of nanorod or
these radiation track-etched membranes, pores nanowire arrays. Both the templates are very
have a uniform size as small as 10 nm, but they convenient to use during the growth of nanorods
are randomly distributed. Pore densities can be as by various growth mechanisms, but each type of
high as 109 pores/cm2. In addition to the desired template also offers a few disadvantages. The
pore or channel size, morphology, size distribu- advantage of using PC as the template is its easy
tion and density of pores, and template materials handling and easy removal by means of pyrolysis
6 Track-Etch Membranes as Tools for Template Synthesis

at elevated temperatures, but the flexibility of PC and Bera et al. (Bera et al. 2004) used this tech-
is more prone to distortion during the heating nique for generating conductive metal oxide
process, and the removal of the template would (MoOx) at the step-edges of HOPG, which after
occur before complete densification of the reduction in appropriate environment could yield
nanorods. These factors would result in broken metallic Mo nanowires.
and deformed nanorods. The advantage of using When electrodeposition is carried out, the
AAM as the template is its rigidity and resistance nucleation of nanostructures on the electrode sub-
to high temperatures, allowing for the nanorods strate via template pores during electrodeposition
to densify completely before removal. This is influenced by the crystal structure of the sub-
would result in a larger surface area of fairly strate, specific free energy, and other factors like
free-standing and unidirectionally aligned adhesion energy; orientation of the lattice of the
nanorod arrays. The problem with AAM is the substrate; etc., and the final size distribution of
complete removal of the template after nanorod electrodeposits is strongly dependent upon the
growth, which has so far been unsuccessful using growth and nucleation kinetics (Bera
wet-chemical etching. et al. 2004). Template-assisted electrodeposition
The technique of TS (Ozin 1992) may be clas- process can be divided into two categories: active
sified into three categories depending upon the template-assisted process which results from
mode of use of templates (Huixin): the negative growth of nuclei that essentially nucleate at the
template method, positive template method, and pores and defects of the substrate, while the other
surface step-edge template method. The negative is known as restrictive template-based electrode-
template method which is the most popular and position used mostly in the synthesis of metallic
widely used techniques of TS allows the use of nanowires, involves deposition of metal into the
prefabricated nanopores in solid templates, and prefabricated and designed pores within an inert,
the material is deposited into these pores normally insulator membrane or template. PTEMs, porous
using electrochemical techniques. After removing alumina, conductive polymers, carbon, etc., have
(say by way of dissolving) the host template, free- been used as templates which fall under this cat-
standing elements as wires, cylinders, or conical egory (Bera et al. 2004).
structures can be obtained. The method has been
regarded as “brute-force” method as the synthe- Negative Template Synthesis
sized ensemble structure depicts the true replica- The basic and underlying principle of negative
tion of the morphology of the pores (Foss 2002). TS is similar to that of producing materials
The fabrication of such templates involves many through the use of replication, e.g., die-casting
techniques including heavy ion irradiation of solid or molding like making ice candies. There are
insulating materials like polymeric foils, micas, many methods used in practice for preparing
glasses, etc., producing so-called TEMs. More nanomaterials right from milling to lithographic
details would follow later. The positive template techniques (Hhadjipanayis and Siegle 1994).
methods use wire-like substrates like DNA (size These techniques suffer from the problems like
ca. 2 nm) (Braun et al. 1998), carbon nanotubes little control over the final morphology of the
(Fullam et al. 2000), etc., on the outer surface of resulting nanoproducts, ensembles, and mate-
which the material is deposited to the desired rials. The TS has in turn edge in this regard. It
dimensions. The removal of templates can pro- enables the synthesis of a variety of materials
duce wire-like or tube-like structures. Other posi- ranging from micro- to nanodimensions, high
tive templates have been discussed by Huixin He aspect ratio, and of desired morphology and
and Nongjian J.Tao (Huixin). The surface step- geometry – the single unique attribute which
edge templates, also known as “step-edges deco- makes this route as most acceptable and econom-
ration,” use the fact that there is preferential or ical too. A template, in a general sense, may be
selective deposition of many materials initiating defined as a predesigned structure within which a
on the defect sites. Zach et al. (Zach et al. 2000) network exists, which can be utilized for further
Track-Etch Membranes as Tools for Template Synthesis 7

use. Thus, for example, a membrane with followed by Possin (Possin 1970) who utilized
prefabricated cavities or pores of known mor- electrodeposition technique in the fabrication of
phology, number, distribution, and configuration thin wires as small as 400 Å using mica with
may also act as a template; the pores of which can etched pores as templates for synthesis of such
facilitate replication by any suitable means. elements of the nanostructures. Williams and
Removal of the host template would lead to the Giordano (Williams and Giordano 1984) claimed
presentation of ensembles whose morphological to have reduced the size down to 80 Å after
and stereo-chemical features and traits might rep- effecting some refinements to the technique.
licate the original cavities or pores in the tem- Penner and Martin (Penner and Martin 1987)
plate. Here in this technique, materials can be reported on the generation and characterization
deposited within the cavities or pores or any of ultra-microelectrodes with radii as small as
other dimensional structures, by various methods 1000 Å. Klien et al. (Klien et al. 1993) reported
like electrochemical or chemical reduction on the fabrication of graded CdSe/CdTe hetero-
(electroless) of the appropriate ion. Depending structures and development of chemistry for fab-
upon the template geometries and the controlling ricating II-VI chalcogenide semiconductors
factors, functional procedure, and related param- CdSe and CdTe within the template membranes
eters, the generated structures can be monodis- producing micro-diode arrays consisting of
perse homogeneous or heterogeneous, micro-cylinders retinal rod cells – the photore-
multilayered, short, squat fibrils, long needles, ceptors in the human eye – and having ca. five
hollow tubules, tapered conical (single or double times smaller diameter than that of photorecep-
cones) elements, etc., depending upon the tem- tors. Team led by Prof. Charles Martin at Colo-
plate factors stated above. The interesting aspect rado State University, USA, has been actively
is that one can have complete control over the engaged in exploring and exploiting the TS for
aspect ratio (length and diameter ratio). Metallic its full potential and a large number of reports are
as well as nonmetallic tubules can be obtained by available (see refs in (Huczko 2000)).
chemically derivating the pore/cavity walls by Researchers at GSI at Darmstadt, Germany
providing molecular anchors so that the (where this author has had also his first hands-
electrodeposited metal deposits preferentially on on experience with the technique of TS for a short
the walls layer by layer, leading to hollow tubules duration during early 1990s), have also many
when the process is terminated at a preestimated reports to their credit for developing the tech-
time interval (Martin et al. 1990). The synthe- nique further and generating nano-/
sized structures can remain either inside the host microstructures (see, for example, ref. (Spohr
structures in the templates or they can be ren- 1990)). A large bulk of literature since then has
dered free, and collected as ensemble. Alterna- been published on the negative TS and its appli-
tively, an ensemble of nano-/microstructures that cations (see refs in (Chakarvarti and Vetter 1998;
protrude from a surface like the bristles of a brush Huczko 2000; Martin 1994)). This lab has also
can be produced. The technique is blessed with been reporting from time to time on the synthesis
simplicity and nano-/microstructures with of nano-/microstructures, devices, and tubules
extraordinary low dimensions have been reported using TEMs as templates (see refs.(Chakarvarti
to be produced (see refs in Parthasarthy and Vetter 1998; Martin 1996; Brumlik
et al. 1995; Schonenberger et al. 1997; Sima et al. 1994; Chakarvarti and Vetter 1993; Kumar
et al. 2004) which are otherwise difficult to man- et al. 2004a, b, c, d, e, f; Sekhon et al. 2004;
ufacture using lithographic methods. Kumar et al. 2005; Chakarvarti et al. 2005a;
Kumar and Chakarvarti 2005; Chaudhri
History and Development of Negative Template et al. 2006a)). Almost simultaneously, the TS
Synthesis also included porous alumina (Al2O3) mem-
Bean (Bean 1969) first demonstrated the art of branes, which are prepared electrochemically
filling the pores of a membrane with silver from aluminum (the fabrication method of anodic
8 Track-Etch Membranes as Tools for Template Synthesis

porous alumina started as early as 1950s), and technique (Linkot et al. 1999) and references
have usually high pore density (as high as 1011/ therein (Bercu et al. 2004). The underlying prin-
cm2) with pores as small as ca.5 nm, arranged in ciple is to create nucleation centers on the pore
hexagonal arrays (Despic and Parkhutik 1989). walls and then precipitate the desired material on
Here in the present review, detailed discussion these nucleation centers. Through controlled
has further been carried only on negative tem- manipulations, one can synthesize hollow as
plate synthesis using TEMs as templates for syn- well as solid tubules. Metals like Cu, Ni, Au,
thesis of nano-/micromaterials. etc. or chalcogenides are dissolved in suitable
solvents and precipitation can be facilitated on
the pore walls. Martin (1996) using chemical
Materials reactions, say, by permitting two reagents meet
within the pores and react, produced precipitates,
While sieving properties of porous membranes followed by drying process and their retrieval
have been used from as early as some thousands (Kumar et al. 2004d). The necessary prerequisite
of years, but it is relatively only recently that a is that the penetrants acting as reactants must be
technological application like TS of nano-/ hydrophilic otherwise one would require to apply
microstructures has been brought to this hydrostatic pressure to forcibly inject them into
process – almost a by-product having no relation the pores. In case of two gases (or one as gas and
with sieving properties. Until recently where the other participant as liquid) as reactants entering
use of positive template synthesis has started, from both the faces of the template, the reaction
most of the work had been carried out using can be accomplished within the pores. For more
negative template synthesis involving mainly details, see references in Ferain and
two types of membranes: TEMs and porous alu- Legras (2003).
mina (Al2O3). Others include nanochannel array In the proceeding paragraphs, more details of
glasses, xeolites, proteins, etc. A wide variety of galvanic synthesis only are being provided. As
other nanoporous solids that can be used as tem- mentioned, the technique is based upon the ear-
plates are cited elsewhere (see, for example, ref. lier work of Bean (Bean 1969), Possin (Possin
Martin 1994). 1970), Spohr (1982), Williams and Giordano
(Williams and Giordano 1984) and, Penner and
Template Synthesis of Low Dimensional Martin (1987). The simple underlying concept of
Structures and Devices electrodeposition of metals through
The strategy for embedding matter of interest electroplating is described as an electrochemical
within the etched pores or channels in the tem- process in which metallic ions in supporting solu-
plate is the material’s placement through some tion are reduced to the metallic state at the cath-
suitable mechanism at the desired places, viz., ode, which, if closely covered by an NTF as a
pores. This can be accomplished in four ways. template and as an overlay, would lead to the
(Huixin) Using the capillary action of the pores/ formation of growth of plated film as the embodi-
channels and enabling the solution of the ment of micro- or nanostructure. The pores of the
dissolved material entering into the pores, NTF used would act as template (see Fig. 1).
followed by slow evaporation of the solvent.
This will lead to growth of supersaturated struc- Electrochemical Cells and Electrodeposition
tural elements (Landauer 1989) using electro- A scientific treatment of galvanic process is in
chemical (galvanic) technique which is widely fact complicated, and development of optimum
practiced. Here, electrodeposition of the desired plating conditions may be obtained through one’s
metal ions is carried out either using personal experience obtained through repeated
two-electrode or three-electrodes electroplating trials under the given inputs. The age and condi-
cell (Bera et al. 2004;(Chakarvarti and Vetter tion of electrolyte, viz., temperature, pH, concen-
1998) using electroless (nongalvanic) deposition tration, agitation rate, purity of solvent as well as
Track-Etch Membranes as Tools for Template Synthesis 9

Track-Etch Membranes as Tools for Template Syn-


thesis of Nano-/Microstructures and Devices,
Track-Etch Membranes as Tools for Template Syn- Fig. 5 Buds and caps as over-deposition
thesis of Nano-/Microstructures and Devices,
Fig. 3 Copper microstructures (Chakarvarti and Vetter
1998)

Track-Etch Membranes as Tools for Template Syn-


thesis of Nano-/Microstructures and Devices,
Track-Etch Membranes as Tools for Template Syn- Fig. 6 Copper hollow tubules
thesis of Nano-/Microstructures and Devices,
Fig. 4 Silver conical microstructures (Kumar and
Chakarvarti 2005) the ability of an electrolyte to deposit metals
into pores where current density is low. Copper,
for example, has poor macro-throwing power but
electrolyte solute, additives and their amount, can possess excellent micro-throwing power.
uneven current distribution, increase of specific Electrodeposition of metals such as those which
resistivity of electrolyte, formation of gas bub- are more electronegative (e.g., aluminum, molyb-
bles and gas blankets at electrodes excessive inter denum, tungsten, titanium, tantalum, zirconium,
electrode distance, etc. affect the quality of depo- niobium, etc.) is not always possible from aque-
sition. Plating in small crevices or pores is very ous solutions. Electrodeposition on metals in cor-
difficult. The solutions should have good micro- rosive electrolytes or galvanic deposition of
throwing powers – the ability of a solution to noble metals such as gold and silver on base
plate into fine cavities or defects on the surface metals like copper needs much care as the adhe-
such as pores, pits, polishing lines, and sion of the plated mass is found to be poor. With
scratches – besides the good covering power, microporous membranes, rinsing off the
10 Track-Etch Membranes as Tools for Template Synthesis

Track-Etch Membranes as Tools for Template Synthesis of Nano-/Microstructures and Devices, Fig. 7
(a) Polypyrrole microtubules (Kumar et al. 2004e). (b) Thin walled polypyrrole tubules (Kumar et al. 2004e)

Track-Etch Membranes as Tools for Template Synthesis of Nano-/Microstructures and Devices, Fig. 8
(a) Se microtubules (Chakarvarti and Vetter 1993) (b) Se microtubules (Chakarvarti and Vetter 1993)

membranes with 3 % H2SO4 followed by distilled Dobrev et al. 1994) which offer a low ohmic
water and absolute ethyl alcohol would facilitate voltage drop across the electrodes even when
the galvanic process in the case of metals like the cell is filled with a poorly conducting electro-
zinc, indium, etc. (Possin 1970). Presoaking of lyte. There are various cell designs available: two
the cleaned and washed template with the given electrodes and three electrode cells. The cell
electrolyte is also helpful (Chakarvarti and Vetter designed by Dobrev et al. (1994) has the provi-
1991). Many detailed studies of the electrochem- sion for mechanical stirring besides a thermostat
ical fabrication process for nanostructures have for maintaining the desired temperature of the
been reported by many workers (Schonenberger water contained in a jacket surrounding the cell
et al. 1997; Whitney et al. 1993). as constant.
For electrodeposition of metals, some special Electrodeposition is accomplished by simply
types of electroplating cells are used (Penner and coating one face of the overlaid template with a
Martin 1987; Chakarvarti and Vetter 1991; metal film (preferably gold) to serve as a working
Track-Etch Membranes as Tools for Template Synthesis 11

Track-Etch Membranes
as Tools for Template
Synthesis of Nano-/
Microstructures
and Devices, Fig. 9 Cu-Se
junctions (Chakarvarti and
Vetter 1993)

Track-Etch Membranes as Tools for Template Syn- Track-Etch Membranes as Tools for Template Syn-
thesis of Nano-/Microstructures and Devices, thesis of Nano-/Microstructures and Devices,
Fig. 10 Cu-Se nano-RTDs (Chakarvarti and Vetter 1991) Fig. 11 Zn-Se nano-RTDs
12 Track-Etch Membranes as Tools for Template Synthesis

polymeric templates might also be useful before


galvanic process is started. This needs etching of
polymer surfaces with chromic-sulfuric acid
solutions followed by activation by immersion
in tin and palladium solutions, or a colloidal
solution containing these ions. This process is
called “conditioning” which is required to
improve the wettability of the polymer surface,
which further facilitates adhesion of the plated
metal. During electrodeposition of the metal at
the cathode, the depletion of the metal ions
increases the absolute value of the deposition
potential and if this exceeds the hydrogen over-
Track-Etch Membranes as Tools for Template Syn-
thesis of Nano-/Microstructures and Devices,
voltage for the given process, hydrogen also
Fig. 12 PVDF microtubule deposits resulting into a loss of plating efficiency
and increase in pH of the elctrodeposited metal,
ultimately causing “burning” of the thin deposi-
tion. In order to avoid the development of over-
potential, factors like increase in bath tempera-
ture and the agitation or the electrolyte are help-
ful. For applying deposition potential and
monitoring the current and potential drop across
the cell, a good constant voltage (potentiostat)
power supply is needed. It is found that while
DC electrodeposition can produce good quality
nanowires, the filling of the pores is partial
ca. 10–20 % (Chakarvarti and Vetter 1991).
A high filling ratio as well as generation of uni-
form array of structures can be achieved by using
Track-Etch Membranes as Tools for Template Syn-
AC electrodeposition. Various AC pulse shapes
thesis of Nano-/Microstructures and Devices,
Fig. 13 CdS microflowers (Chakarvarti et al. 2005a) like saw-tooth waves, triangular, sine waves, but
not square wave (square wave potential pulses
may be used for obtaining multilayered
electrode on which electrodeposition takes place.
The thickness of the film is appreciably large if
the pores in the templates have also larger size.
Alternatively, a metallic tape with conducting
adhesive on the surface may also be used for
fixing up the template membrane while the
pores on the other face act as channel templates
with one end sealed (Chakarvarti and Vetter
1991). In order to make the pore walls conducting
so as to be conducive in convenient electrodepo-
sition by way of providing molecular anchors, the
template may be moistened with solution like
chloroplatinic acid (Penner and Martin 1987)
Track-Etch Membranes as Tools for Template Syn-
before electrodeposition is carried out. The use thesis of Nano-/Microstructures and Devices,
of electroless plating on the pore walls of Fig. 14 Copper microrose flower
Track-Etch Membranes as Tools for Template Synthesis 13

nanowires, see reference Piraux et al. (1994)) having pores with different shapes (some cylin-
with varying frequencies have been used for bet- drical and others conical). The Makrofol foils
ter results, increased crystallinity and homogene- were got irradiated at Gesellschaft fur Schwerio-
ity (Yin et al. 2001). Nielsch et al. (2000) used nenforschung (GSI), Darmstadt, Germany. Also
pulsed electrodeposition method and demon- some polycarbonate foils were obtained from
strated that it suits for uniform deposition of Whatman. More details and descriptions can be
porous alumina with almost 100 % (Nielsch found from the references quoted.
et al. 2000). From our experience, we have Some of the nano-/microdevices synthesized
found that initial high voltage for short duration were resonant tunneling diodes (RTDs) made
followed by low values (the process is called from heterojunctions of metal-semiconductors
“striking”) produces good results. Chakarvarti (Cu-Se,Zn-Se,Cd-Te systems, see refs. (Kumar
and Vetter (Chakarvarti and Vetter 1998) have et al. 2005, 2008a)) besides field-ion emitters
suggested a formula in order to calculate an (Kumar et al. 2004g, 2007b) using metallic
approximate optimum current for satisfactory nano/micro-tipped cylinders of copper and silver.
results. It is of interest to note that the template For filling up the template pores, the electrode-
synthesized materials (metals as well as semicon- position was carried out from one face and the
ductors) in the form of solid cylinders, wires, or process was interrupted when the pores were
whiskers can be crystalline (Dobrev et al. 1994; filled half-way through. The electrolyte was
Chakarvarti et al. 1996). replaced by another one with different metal/
semiconductor material composition, and the
Synthesized Structures and Devices: Some Results deposition was further carried out till the pores
Some of the metallic, nonmetallic homogeneous are filled up to the brim. Figure 15 shows typical
and heterogeneous structures and devices synthe- I-V characteristics of nano-RTDs synthesized
sized in this lab are shown in the Figs. 3, 4, 5, 6, 7, from Zn-Se deposition in Makrofol PTEMs,
8, 9, 10, 11, 12, 13, and 14. The template used in confirming the fact that nature manifests identical
all cases were TEMs of Makrofol polycarbonate both in small scale and macro scale as well.

Track-Etch Membranes
as Tools for Template Diameter of RTDs = 900
Synthesis of Nano-/ 25 nm
Microstructures
and Devices, 20 Diameter of RTDs = 450
Fig. 15 Collective nm
current–voltage (I–V) 15
characteristics of Zn-Se
RTDs with average 10
diameters of 900 nm and
450 nm 5

0
−2 −1.5 −1 −0.5 0 0.5 1 1.5 2
−5

−10

−15

−20

−25
14 Track-Etch Membranes as Tools for Template Synthesis

Figure 14 shows a floral display as a by-product Chaudhri M, Vohra A, Chakarvarti SK, Kumar R (2006a)
of template synthesis process. Mater Sci 17(3):189–192
Chaudhri M, Vohra A, Chakarvarti SK, Kumar R (2006b)
More results on the effect of size as well as J Mater Sci 17(12):993–998
temperature of the synthesized RTDs of II-VI Chaudhri M, Vohra AK, Chakarvarti SK
materials, modeling of RTDs, and other aspects (2010) J Commun Netw 2:73–78
of template synthesis of variety of materials have Despic A, Parkhutik V (1989) In: Bockris JO, White RE,
Conway BE (eds) Modern aspects of electrochemistry.
been reported (Kumar et al. 2005, 2007a, b, c, Plenum, New York
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2012a, b, c, d, e, 2013; Chakarvarti 2007a; stadt, Germany, 1995
Kumar and Chakarvarti 2006, 2007a, b, c, d, Ferain E, Legras R (2003) Nucl Instr Meth in Phys Res
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Chaudhri and Chakarvarti 2008b, c; Chakarvarti Fleischer RL, Price PB, Walker RM (1975) Nuclear tracks
et al. 2005b; Kaur et al. 2005, 2006, 2007a, b, c, d, in solids: principles and applications. University of
2009a, b, 2011a, b, c; Verma et al. 2005; Singh California Press, Berkeley
Foss CAJ (2002) Metal nanoparticles synthesis, charac-
et al. 2006, 2008, 2013; Singh and Chakarvarti terization and applications. Marcel Dekker, New York
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et al. 2011; Gehlawat et al. 2012; Rani Mater 12:1430
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Mater Res Commun 1(5):217–220 Kumar S, Vohra A, Chakarvarti SK (2012b) J Mater Sci.
Kumar S, Chakarvarti SK (2007c) J Attidella “Fondazione doi:10.1007/s10854-012-0664-2
Giorgio Ronchi” Anno LXII:299–304 Kumar S, Vohra A, Chakarvarti SK (2012c) J Mater Sci.
Kumar S, Chakarvarti SK (2007d) Optoelectron Adv doi:10.1007/s10854-011-0615-3
Mater Res Commun 1(7):342–343 Kumar S, Vohra A, Chakarvarti SK (2012d) Nanomater
Kumar S, Chakarvarti SK (2010) J Exp Nanosci Nanotechnol 2:1–8
5:126–133 Kumar S, Vohra A, Chakarvarti SK (2012e) J Mater Sci.
Kumar S, Chakarvarti SK (2012) Int J Synth React Inorg doi:10.1007/s10854-012-0799-1
Met-Org Nano-Met Chem 42(9):1242–1245 Kumar S, Singh V, Vohra A, Chakarvarti SK (2013) Am
Kumar S, Kumar S, Chakarvarti SK (2004a) Curr Sci J Mater Sci Technol 1:74–85
87(5):642 Landauer R (1989) J Phys Condens Matter 1:8089
Kumar S, Kumar S, Chakarvarti SK (2004b) Mater Sci Linkot D, Forment M, Cashet H (1999) Adv Electrochem
Lett 39(8):2951 Sci Eng 6:167
Kumar S, Kumar S, Chakarvarti SK (2004c) Mater Sci Martin CR (1994) Science 266:1961
Lett 39(9):3257 Martin CR (1996) Chem Mater 8:1739
Kumar S, Kumar S, Chakarvarti SK (2004d) Phys Lett Martin CR, Van Dyke LS, Cai Z, Liang W (1990) J Am
A 327(2–3):198 Chem Soc 112:8976
Kumar S, Zagorski DL, Kumar S, Chakarvarti SK (2004e) Nielsch K, Muller F, Li A-P, Gosele U (2000) Adv Mater
J Mater Sci Lett 39:6137 12:582
Kumar S, Kumar S, Chakarvarti SK (2004f) Ozin GA (1992) Adv Mater 4:612
J Optoelectron Adv Mater 6(4):13 Parthasarthy RV, Phani KLN, Martin CR (1995) Adv
Kumar S, Kumar R, Kumar S, Chakarvarti SK (2004g) Mater 7(11):896
J Mater Sci Lett 40(2):525 Penner RM, Martin CR (1987) Anal Chem 59:2625
Kumar R, Kumar V, Chakarvarti SK (2005) J Mater Sci Piraux L, George JM, Despres JF, Leory C, Ferain E,
Lett 40(13):3523–3525 Legras R (1994) Appl Phys Lett 65(19):2484
Kumar S, Kumar S, Verma NK, Chakarvarti SK (2007a) Possin GE (1970) Rev Sci Instrum 41:772
J Optoelectron Adv Mater 9(10):3191–3193 Price PB (2005) Rad Meas 40:146
Kumar S, Sharma N, Verma NK, Chakarvarti SK (2007b) Prieto AL, Sander MS, Martin-Gonzalez MS, Gronsky R,
J Adv Mater Opto Electron 1(12):677–682 Sands T, Stay AM (2001) J Am Chem Soc 123:7160
Kumar R, Chaudhary M, Chakarvarti SK (2007c) J Mater Rani M, Kumar R, Kumar R, Singh R, Chakarvarti SK
Lett 61(7):1580–1582 (2013a) Chalcogenide Lett 10(3):99–104
Kumar S, Kumar V, Chakarvarti SK (2008a) Rani M, Kumar R, Kumar R, Chauhan RP, Chakarvarti SK
J Superlattices Microstruct 43(4):324–329 (2013b) J Exp Nanosci.. doi:10.1080/
Kumar S, Yousaf Khan P, Verma NK, Chakarvarti SK 17458080.2013.803614
(2008b) Chalcogenide Lett 5(7):143–152 Schonenberger C, vander Zande BMI, Fokkink LGJ,
Kumar S, Kumar S, Verma NK, Chakarvarti SK, Sharma Henny M, Schmid C, Kruger M, Bachtold A,
JK (2008c) Dig J Nanomater Biostruct 3(4):199–202 Huber R, Birk H, Staufer U (1997) J Phys Chem
Kumar S, Verma NK, Chakarvarti SK, Sharma JK, Bhatti B 101:5407
HS (2008d) Chalcogenide Lett 5(12):339–344 Sekhon GS, Verma NK, Chakarvarti SK, Kumar S (2004)
Kumar S, Kumar S, Verma NK, Sharma JK, Chakarvarti Atti Della “Fondazione Giorgio Ronchi” 59(4):529
SK (2009) J Optoelectron Adv Mater-Rapid Commun Sekhon GS, Kumar S, Kaur C, Verma NK, Lu CH,
3(1):33–35 Chakarvarti SK (2011) J Mater Sci 22:1725–1729
Kumar S, Kundu V, Vohra A, Chakarvarti SK (2010a) Sima M, Enculescu I, Trautmann C, Neumann R (2004)
J Mater Sci 22(8):995–999 J Optoelectron Adv Mater 6:121
Kumar S, Kumar V, Sharma SK, Sharma SK, Chakarvarti Singh R, Chakarvarti SK (2008a) J Phys Educ
SK (2010b) Superlattices Microstruct 48:66–71 40(3):591–593
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J Mater Sci 22:1456–1459 Singh R, Kumar R, Sharma SK, Chakarvarti SK
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J Mater Sci 22:523–526 Singh R, Kumar R, Chakarvarti SK (2008) J Mater Lett
Kumar V, Kumar S, Kumar S, Chakarvarti SK (2011c) (UK) Mater Lett 62(6–7, 15):874–877
J Mater Sci 22:335–338
16 Track-Etch Membranes as Tools for Template Synthesis

Singh R, Sharma SK, Chakarvarti SK (2013) Adv Mater Whitney TM, Jiang JS, Searson PC, Chien CL (1993) Sci-
Res 628:21–26 ence 261:1316
Spohr R (1982) US Patent 4,338,164 Williams WD, Giordano N (1984) Fabrication of 80 Å
Spohr R (1990) Ion tracks and microtechnology: basic metal wire. Rev Sci Instrum 55(3):410
principles and applications. Vieweg, Wiesbaden Yin AJ, Li J, Jian W, Bennet AJ, Xu JM (2001) Appl Phys
Verma NK, Kumar S, Sekhon GS, Chakarvarti SK Lett 79:1039
(2005) J Mater Sci 40(14):3833–3835 Zach MP, Ng KH, Penner RM (2000) Science 290:2120
P

Polyetherimide Membrane of reports projecting PEI membranes as a suitable


material for biotechnological and biomedical
S. M. Javaid Zaidi1,2 and Kripal S. Lakhi1 applications since the requirements for biomedi-
1
Australian Institute for Bioengineering and cal applications are rather too stringent to be
Nanotechnology, The University of Queensland, satisfied by other polymeric membranes. For
Brisbane, Australia instance, development of biohybrid organ such
2
King Fahd University of Petroleum & Minerals, as the liver support system would require a mem-
Dhahran, Saudi Arabia brane material to have biocompatibility with
blood and tissue cells at the same time (Seifert
et al. 2002). A major advantage of the inherent
Polyetherimide (PEI hereafter) is one of the structure of PEI membranes is the presence of
derivatives of a broad class of materials known polarized carbonyl groups that can be easily
as polyimides. PEIs are thermoplastics having functionalized using different ligands and groups
excellent chemical and mechanical stability as per the requirement. Surface functionalization
with high glass transition temperature and find of PEI could produce membranes that are com-
its usage in numerous applications. Polyimides patible with blood on one side and with tissue
are polymers containing imide group sandwiched cells on the other side. Recent reports have indi-
between two aromatic rings as shown in the cated that PEI possesses excellent mechanical
Fig. 1. In order words, in polyimides, a nitrogen strength and thermal stability and high glass tran-
atom is shared between two carbonyl functions sition temperature. These properties together
(Seifert et al. 2002). PEIs can be prepared by two with its ability to allow attachment and growth
different schemes, one of which involves nucle- of cells and almost insignificant cytotoxicity to
ophilic substitution reaction and the other scheme cells make it the most promising biomaterial for
consists of condensation reaction between biotechnological and biomedical applications
diamines and dianhydrides. The latter method is (Seifert et al. 2002). Further, the PEI polymers
more commonly employed than the former can be used for preparing highly asymmetric
(Sedigh et al. 1999). membranes for selective separation of pair of
Further, PEI, a derivative of polyimide, is gases, such as binary mixtures of H2 and CH4,
obtained by inserting ether groups within the CO2 and CH4, and CO2 and N2 and ternary of
polyimide backbone. The presences of ethereal CO2/H2/CH4 etc. (Shen et al. 2004; Park and Lee
linkages provide good processability, while aro- 1995; Ahmad et al. 2010; Sedigh et al. 1999).
matic groups attribute high performance charac- These are difficult separations, which can only
teristics. In recent years, there has been a number be achieved by these membrane processes, and
# Her Majesty the Queen in Right of Australia 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_478-1
2 Polyetherimide Membrane

Polyetherimide Membrane, Fig. 1 General structure of a polyetherimide (PEI)

are widely used in industry these days. Moreover, References


PEI membranes can also be used in ultrafiltration
and microfiltration and in vapor permeation of Ahmad MA, Rashid NKA, Harun WHFW, Hameed BH
(2010) Effects of polyetherimide pyrolysis tempera-
water/1-propanol, but its use is limited by the
ture on CMS membranes: study on CO2 permeance
low hydrophilic nature of PEI membranes (Shen and CO2/CH4 permselectivity. Int J Basic Appl Sci
et al. 2004; Li et al. 2008). IJBAS-IJENS 10(06)
The excellent properties of PEIs have been Bowen WR, Cheng SR, Doneva TA, Oatley DL
(2004) Manufacture and characterization of
utilized by blending it with other well-known
polyetherimide/sulfonated poly(ether ether ketone)
polymers thereby widening the scope of its utili- blend membranes. J Membr Sci 250:1–10
zation and application. Reports have indicated Changewi Z, Jiding LI, Jian C, Rongbin QI, Zhaokun
that PEI could be used to reduce the swelling as L (2009) Separation of sulfur/gasoline mixture with
polydimethylsiloxane/polyetherimide composite
well as improve mechanical stability of
membranes by pervaporation. Chin J Chem Eng
sulfonated (ether ether) ketone (SPEEK) mem- 17(4):707–710
branes when blended in small proportion with Li L, Yan G, Wu J, YU X, GUO Q (2008) Functiona-
SPEEKs (Bowen et al. 2004). Carbon molecular lization of poly(ether imide) membranes via surface-
initiated atom-transfer radical polymerization and
sieve (CMS) membranes have been extensively
their use in AntiFouling. High Perform Polym
used for removal of CO2 from natural gas as they 21:455–467
have pores of relatively uniform dimension Park Y-I, Lee K-H (1995) The permeation of CO2 and N2
which aids in discrimination of molecules of gases through asymmetric polyetherimide membrane.
Energy Convers Manag 36(6–9):423–426
very similar dimensions (Sedigh et al. 1999).
Sedigh MG, Xu L, Tsotsis TT, Sahimi M (1999) Transport
CMS membranes are prepared by carbonization and morphological characteristics of polyetherimide-
of PEI precursors and find extensive application based carbon molecular sieve membranes. Ind Eng
in solving crucial environmental problems such Chem Res 38:3367–3380
Seifert B, Mihanetzis G, Groth T, Albrecht W, Richau K,
as removal of sulfur from gasoline by
Missirlis Y, Paul D, Von Sengbusch G (2002)
pervaporation process (Changewi et al. 2009). Polyetherimide: a new membrane-forming polymer
Applications of PEIs abound in the biomedical for biomedical applications. Artif Organs
domain as evident from a recent report where 26(2):189–199
Shen L-Q, Xu Z-K, Yang Q, Sun H-L, Wang S-Y, Xu Y-Y
PEIs functionalized with groups such as hydroxyl
(2004) Preparation and characterization of sulfonated
(-OH), amines (-NHx), carboxylic acids polyetherimide/polyetherimide blend membranes.
(-COOH), and sulfate (-SO4) have been reported J Appl Polym Sci 92:1709–1715
to be successful in preventing thrombosis, a Tzoneva R, Seifert B, Albrecht W, Richau K, Groth T,
Lendlein A (2008) Hemocompatibility of poly(ether
major complication that results from a foreign
imide) membranes functionalized with carboxylic
surface that comes in contact with blood. Of groups. J Mater Sci Mater Med 19:3203–3210
these, PEIs functionalized with carboxylic acid
have been reported to possess the best blood-
contacting properties (Tzoneva et al. 2008).
P

Polyethylene Membrane protein adsorption capacity and are preferred


over inorganic materials for binding large quan-
S. M. Javaid Zaidi1,2 and Kripal S. Lakhi1 tity of biomolecules. In particular chemically
1
Australian Institute for Bioengineering and modified sintered porous PE-based membranes
Nanotechnology, The University of Queensland, have been found to have a number of advantages.
Brisbane, Australia These membranes are cost-effective; the textural
2
King Fahd University of Petroleum & Minerals, parameters such as pore size, pore volume, pore
Dhahran, Saudi Arabia size distribution, and surface area can be easily
tuned and consequently find applications in sep-
aration and purification of proteins including pep-
Polyethylene (PE) is a polymer obtained by poly- tide synthesis (Greene et al. 2005). Another
merization of ethylene. Polyethylene is produced phenomenal application of nanoporous PE mem-
in three different grades depending on the poly- brane is in the development of glucose sensors
merization processes: low-density polyethylene that would detect, quantify, separate, and control
(LDPE), linear low-density polyethylene transport of glucose. Such devices are absolutely
(LLDPE), and high-density polyethylene essential for people suffering from diabetes
(HDPE). Polymerization of ethylene is carried (Uehara et al. 2011). LLDPE membranes are
out in the presence of Ziegler-Natta catalyst, used in packaging industry because of their excel-
and the reaction mechanism involves three lent mechanical and gas transport properties. It
steps, namely, initiation, propagation, and termi- has been reported that the gas permeability
nation. The properties of the polymer depend on (P) through these membranes increases according
the operating temperature, pressure, and the reac- to the following order P(CO2) > P(He) >
tion time. Temperature control is critical in the P(O2) > P(N2) in the temperature range 298 to
polymerization process due to the exothermic 348K, and the diffusion coefficient for these
nature of the reaction. PE-based membranes are gases follows the following order D(He) > D
highly versatile and have been investigated for (O2)  D(CO2)  (N2). The disagreement in the
quite some time for numerous applications such trend for permeability and diffusion coefficients
as fuel cell research, biotechnology, and biomed- highlights that mass transport through the mem-
ical applications including applications involving brane is dependent on the solution process
environment monitoring (Amada et al. 1994; (Villaluenga and Seoane 2001).
Matsuyama et al. 2003; Sherazi et al. 2013). High cost of the proton exchange membranes
Recent reports have shown that surface- coupled with the use of precious metals (such as
functionalized porous PE membranes have large platinum and ruthenium) as catalyst has largely
# Her Majesty the Queen in Right of Australia 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_479-1
2 Polyethylene Membrane

affected the commercialization of polymer elec- low for polyethylene membranes and the rate of
trolyte membrane fuel cells, and consequently the diffusion of chemicals is dependent not only on
focus has shifted toward development of anion the molecular mass of the chemical species but
exchange membranes (AEMs) for anion also on the solubility in lipids [8].
exchange membrane fuel cells (AEMFCs).
AEMFCs are low cost and use non-noble metal
catalyst as cathode material (Sherazi et al. 2013).
References
Recent reports have indicated the use of poly
(vinylbenzyl chloride) grafted on ultrahigh Amada K, Sato T, Takekawa S, Hirata M (1994) Mem-
molecular weight polyethylene (UHMWPE) brane properties of polyethylene films photografted
powder by irradiating with gamma Co radiation. with hydrophilic monomers. Polym Gels Networks
These polyelectrolyte membranes have been used 2:323–331
Greene G, Radhakrishna H, Tannenbaum R (2005) Protein
in AEMFCs. Ultrahigh molecular weight poly- binding properties of surface-modified porous polyeth-
ethylene powder is highly stable in alkaline ylene membranes. Biomaterials 26:5972–5982
medium, shows tendency toward cross-linking Joshi R, Friedrich J, Subaramanian S (2013) Surface mod-
when irradiated with gamma radiations, and is a ification of ultra-high molecular weight polyethylene
membranes using underwater plasma polymerization.
low-cost material. Surface-modified UHMWPE Plasma Chem Plasma Process. doi:10.1007/s11090-
membranes have been used as biocompatible 013-9476-2
materials for use in many biomedical applica- Matsuyama H, Okafuji M, Maki T, Teramoto M, Kubota
tions. Surface modification of UHMWPE is N (2003) Preparation of polyethylene hollow fiber
membrane via thermally induced phase separation.
done using underwater plasma polymerization J Membr Sci 223:119–126
technique since olefin polymers do not have any Sherazi TA, Sohn JY, Lee YM, Guiver MD (2013) -
functional groups which make it relatively easier Polyethylene-based radiation grafted anion-exchange
to introduce polar groups by plasma processes membranes for alkaline fuel cells. J Membr Sci
441:148–157
thereby attributing biocompatibility (Joshi Uehara H, Kakiage M, Sekiya M, Sakuma D,
et al. 2013). Polyethylene membranes have also Yamanobe T, Takano N, Barraud A, Meurville EE,
been used in environmental monitoring applica- Ryser P (2011) Nanoporous polyethylene membranes
tions especially the organochlorine pesticides for glucose sensors. In: 5th European IFMBE confer-
ence, IFMBE proceedings vol 37, pp 987–991
such as lindane, aldrin, and dieldrin. It has been Villaluenga JPG, Seoane B (2001) Experimental estima-
reported that polyethylene membranes have tion of gas-transport properties of liner low-density
24–84 times higher chemical uptake capacity as polyethylene membranes by an integral permeation
compared to the cellulose membrane. However, it method. J Appl Polym Sci 82:3013–3021
is also known that the solvent retention time is
P

Polyethylene Oxide an average molecular weight of 300 g/mol. Low


molecular weight (<1,000 g/mol) PEGs are vis-
Anja Car cous and colorless liquids with freezing point from
Department of Chemistry, University of Basel, 10  C (diethylene glycol), while higher molecu-
Basel, Switzerland lar weight PEGs (PEOs) are waxy, white solids
with melting points proportional to their molecular
weights up to limit of about 67  C (Bailey and
Polyethylene oxide (PEO) is a polymer prepared Koleske 1976). These polymers are amphiphilic
by polymerization reaction (polycondensation) of and soluble in water as well as in many organic
ethylene oxide and water catalyzed by acidic or solvents (e.g., methylene chloride, ethanol, tolu-
basic catalysts (Hideshi 1995). It has two chemi- ene, acetone, and chloroform) including aromatic
cally synonymous names: poly(ethylene glycol) hydrocarbons (not aliphatic) (Zhao et al. 1998).
(PEG) and poly(oxyethylene) (POE) Although PEG and PEO with different molecular
(Buchmeister 2003). PEG has tended to refer to weights have different physical properties (e.g.,
oligomers and polymers with a molecular weight viscosity, melting point) due to chain-length
below 20,000 g/mol, PEO to polymers with a effects, their chemical properties are nearly iden-
molecular weight above 20,000 g/mol, and POE tical. Hence, they have multiple applications in
to a polymer of any molecular weight with the different fields. They provide binding, thickening,
general formula H(OCH2CH2)nOH (Fig. 1), com- lubricity, water retention, and film formation ben-
mercially available over a wide range of molecular efits to deliver excellent performance, such as in
weights (http://www.sigmaaldrich.com/materials- mining, paper, and cleaning products. Due to their
science/material-science-products.html), where n nontoxic and nonirritant properties, they are
is the average number of repeating oxyethylene broadly used as well in pharmacy, medicine, and
groups (OCH2CH2) typically from 2 to few 100. cosmetics (Working et al. 1997; Andersen 1999).
The low molecular weight members from n = 2 to They are also thermoplastic materials that are
n = 4 are diethylene glycol, triethylene glycol, readily calendared, extruded, injection molded,
and tetraethylene glycol, respectively, which are and cast, to provide even greater formulation and
produced as pure compounds (DOW). Increasing processing flexibility. The different forms of PEG
the number of repeating oxyethylene groups leads are also available (Lapienis 2009; Fruijtier-Pölloth
to products with different oligomer sizes in a 2005; Zalipsky 1995) depending on the used initi-
broadly or narrowly defined molecular weight. ator during the polymerization process, the most
For example, PEG 300 typically denotes a com- common is a monofunctional methyl ether PEG
pound that includes a mixture of oligomers having (methoxypoly(ethylene glycol)), abbreviated as
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_480-2
2 Polyethylene Oxide

Polyethylene Oxide, Buchmeister MR (ed) (2003) Polymeric materials in


Fig. 1 Chemical structure organic synthesis and catalysis. Wiley-VCH Verlag
of polyethylene oxide GmbH &Co. KGaA, Weinheim, p 245
DOW Ethylene glycols: physical properties. http://www.
dow.com/ethyleneglycol/about/properties.htm
MPEG. PEGs are also available with different Fruijtier-Pölloth C (2005) Safety assessment on polyeth-
microstructure. Branched PEGs have three to ten ylene glycols (PEGs) and their derivatives as used in
PEG chains emanating from a main chain; star cosmetic products. Toxicology 214:1–38
Hattori H (1995) Heterogeneous basic catalysis. Chem
PEGs have 10–100 PEG chains emanating from
Rev 95:537–550
a central core group, and Comb PEGs have multi- Lapienis G (2009) Star-shaped polymers having PEO
ple PEG chains normally grafted to a polymer arms. Prog Poly Sci 34:852–892
backbone. Working PK et al (1997) Safety of poly(ethylene glycol)
and poly(ethylene glycol) derivatives. In: Harris JM,
Zalipsky S (eds) Polyethylene glycol chemistry and
biological applications. American Chemical Society,
Washington, DC, p 45
References Zalipsky S (1995) Chemistry of polyethylene glycol con-
jugates with biologically active molecules. Adv Drug
Andersen FA (1999) Special report: reproductive and Deliv Rev 16:157–182
developmental toxicity of ethylene glycol and its Zhao X, Metz WA, Sieber F, Janda KD (1998) Expanding
ethers. Int J Toxicol 18:53 on the purification methodology of polyethylene gly-
Bailey FE, Koleske JV (1976) Poly(Ehtylene Oxide). col (PEG) bound molecules: the synthesis of
Academic, New York 3,5-pyrazolidinediones. Tetrahedron Lett 39:8433
E

Emulsifier anionic functional groups at their head, such as


sulfate (sodium dodecyl sulfate, SDS), sulfonate,
Emma Piacentini phosphate, and carboxylates. Cationic emulsi-
Institute on Membrane Technology (ITM-CNR), fiers contain cationic functional groups at their
University of Calabria, Rende CS, Italy head, such as pH-dependent primary, secondary,
or tertiary amines and permanently charged qua-
ternary ammonium cation (cetyl trimethy-
Emulsifiers are a class of molecules with surface lammonium bromide, CTAB). Nonionic
active properties (Dickinson 2009). This behav- emulsifiers have polar headgroups and they
ior is due to their amphiphilic structure which include glycol and glycerol esters,
contains both a polar or hydrophilic head and a polyoxyethylene esters, polyoxyethylene ethers,
nonpolar or hydrophobic tail (Fig. 1). A measure polyoxyethylene–polyoxypropylene copolymers,
of the degree to which an emulsifier is hydro- sorbitan derivatives, and sucrose esters. Zwitter-
philic or lipophilic is given by the hydrophilic- ionic (amphoteric) emulsifiers have both cationic
lipophilic balance (HLB) determined by calculat- and anionic centers attached to the same mole-
ing values for the different regions of the mole- cule. The cationic part is based on primary, sec-
cule. Emulsifiers adsorb at interfaces between ondary, or tertiary amines or quaternary
two immiscible liquid anchoring its hydrophilic ammonium cations. The anionic part can be
part into water and its lipophilic part into oil more variable and include sulfonates, sultaines,
decreasing the interfacial tension between them betaines, and phosphates (lecithin).
(Fig. 1). This facilitates droplets disruption dur- A variety of emulsifiers are natural products
ing homogenization and, in the case of mem- derived from plant or animal tissue such as hydro-
branes, lowering the minimum emulsification colloids (high molecular weight polysaccharides)
pressure. Emulsifiers have an important role in and proteins.
emulsion stabilization against droplets coales-
cence and/or aggregation providing electrostatic
repulsion, steric repulsion, and/or strength to the
References
interfacial layer of the droplets.
Emulsifiers are normally classified according Dickinson E (2009) Hydrocolloids as emulsifiers and
to the head group type as ionic (anionic and emulsion stabilizers. Food Hydrocolloids 23:
cationic), nonionic, and amphoterics 1473–1482
(zwitterionics). Anionic emulsifiers contain

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_485-1
2 Emulsifier

Emulsifier,
Fig. 1 Emulsifier structure EMULSIFIER
and emulsifier distribution
at water-in-oil and oil-in- Hydrophilic Head
water emulsion interface
Hydrophobic Tail

Water-in-oil emulsion Oil-in-water emulsion


P

Polymer with Intrinsic Microporosity membrane-forming PIM is referred to as PIM-1


(PIM) (Fig. 1).
In PIM-1, there are no single bonds in the
Peter M. Budd backbone about which rotation can occur, and
Organic Materials Innovation Centre, School of so it cannot undergo large-scale conformational
Chemistry, University of Manchester, change in the way a conventional polymer can.
Manchester, UK The spiro-center (two five-membered rings with a
carbon atom in common) acts as a site of contor-
tion, putting a bend in the chain and making it
A polymer of intrinsic microporosity (PIM) is an difficult for chains to align and pack together. The
amorphous, glassy polymer that contains intrinsic microporosity, coupled with the organic
interconnected pores of width less than 2 nm, nature of its backbone, gives PIM-1 a high affin-
which arise directly from the shape and rigidity ity for small organic molecules, which are readily
of the component macromolecules (McKeown adsorbed from the vapor phase or from aqueous
and Budd 2010). This type of polymer behaves solution. PIM-1 is soluble in solvents such as
like a microporous material or molecular sieve in chloroform and tetrahydrofuran and can be
a low-temperature nitrogen adsorption experi- processed from solution to form yellow, fluores-
ment, exhibiting high uptake at very low relative cent, thermally stable membranes or coatings.
pressure. It must be emphasized that in this con- PIM-1 membranes have been investigated for a
text, the term “microporous” refers to pores with variety of liquid, gas, and vapor separations. In
dimensions on the molecular scale. The term pervaporation, PIM-1 exhibits organophilic char-
“intrinsic microporosity” was originally applied acter, being selective for organic species rather
to polyphenylene oxide polymers that showed than water (Budd et al. 2004). In organic solvent
evidence of an interconnected system of nanofiltration, it separates smaller species from
microcavities (Illinitch et al. 1999). It was subse- larger species (Fritsch et al. 2012). In gas separa-
quently used for polymers with backbones com- tion, it helps to define the 2008 upper bound of
posed of rigid sequences linked by sites of performance for gas pairs such as CO2/CH4, CO2/
contortion that force the backbone to twist and N2, and O2/N2 (Robeson 2008). A variety of
turn (Budd et al. 2005). These polymers possess chemical modifications have been carried out on
high free volume in the solid state, because the PIM-1 in order to tailor the transport properties.
component macromolecules cannot fill space A wide range of PIMs have been prepared,
efficiently. The prime example of a soluble, including both soluble, membrane-forming poly-
mers and insoluble network polymers (McKeown
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_488-3
2 Polymer with Intrinsic Microporosity (PIM)

Polymer with Intrinsic


Microporosity (PIM),
Fig. 1 Molecular structure
of PIM-1 and molecular
model of a fragment of
PIM-1 showing its
contorted shape

and Budd 2010). In addition to spiro-centers, References


units that have been used as sites of contortion
include ethanoanthracene and triptycene. PIMs Budd PM, Elabas ES, Ghanem BS, Makhseed S,
McKeown NB, Msayib KJ, Tattershall CE, Wang
are often synthesized by a step-growth polymer-
D (2004) Solution-processed, organophilic membrane
ization involving a double nucleophilic aromatic from a polymer of intrinsic microporosity. Adv Mater
substitution reaction between a monomer bearing 16:456–459
pairs of hydroxyls and a monomer bearing pairs Budd PM, McKeown NB, Fritsch D (2005) Free volume
and intrinsic microporosity in polymers. J Mater Chem
of fluorines. A recent development is the use of
15:1977–1986
Tröger’s base formation as a novel polymeriza- Carta M, Malpass-Evans R, Croad M, Rogan Y, Jansen
tion method (Carta et al. 2013). JC, Bernardo P, Bazzarelli F, McKeown NB (2013) An
Any polymer that possesses sufficient efficient polymer molecular sieve for membrane gas
separations. Science 339:303–307
interconnected free volume as to allow the
Fritsch D, Merten P, Heinrich K, Lazar M, Priske
ready uptake and transport of gasses and vapors M (2012) High performance organic solvent
may be regarded as having “intrinsic microporos- nanofiltration membranes. J Membr Sci
ity.” This includes highly permeable, glassy poly- 401–402:222–231
Illinitch OM, Fenelonov VB, Lapkin AA, Okkel LG,
mers such as poly(1-trimethylsilyl-1-propyne)
Terskikh VV, Zamaraev KI (1999) Intrinsic micropo-
(PTMSP), in which it is the bulky trimethylsilyl rosity and gas transport in polyphenylene oxide poly-
side group which restricts flexibility of the back- mers. Microporous Mesoporous Mater 31:97–110
bone and forces it into a twisted shape. McKeown NB, Budd PM (2010) Exploitation of intrinsic
microporosity in polymer-based materials. Macromol-
ecules 43:5163–5176
Robeson LM (2008) The upper bound revisited. J Membr
Sci 320:390–400
P

Polymeric Magnetic Membranes induction 0  40 mT) (Strzelewicz et al. 2007;


Rybak et al. 2009a; Grzywna et al. 2010). In the
Anna Strzelewicz next step membranes are removed from Petri dish
Faculty of Chemistry, Silesian University of and dried in 40  C for at least 2 days before any
Technology, Gliwice, Poland further analysis. The membranes were stored in
an exsiccator under the vacuum conditions
(p = 3 mmHg).
Synonym The transport of the molecules through the
magnetic membranes can be modeled by a diffu-
Magnetically responsive membranes sion with a position-dependent diffusion coeffi-
cient. Such a diffusion coefficient reflects the
The polymeric magnetic membranes are poly- changes in the membrane composition along the
meric membranes with dispersed granules of a permeation axis (Rybak et al. 2009b; Borys
permanent magnet (ferrite, praseodymium, and et al. 2011). Magnetic membranes are inhomoge-
neodymium) or with magnetic nanoparticles neous, i.e., on the bottom (permeation side), there
(ferroferric oxides), which are intended for sepa- are the magnetic aggregates of the magnetic pow-
ration purposes (Rybak et al. 2012). As a polymer der, while on the top (feed side), there is a layer of
matrix the ethyl cellulose (EC) or poly pure polymer.
(2,6-dimethyl-1,4-phenylene oxide) (PPO) can Another group of magnetic membranes are
be used. polymer membranes containing magnetic
Polymeric membranes filled with neodymium nanoparticles, i.e., ferroferric oxide particles.
powder have been successfully used for enrich- The membranes can be prepared as described in
ment of air by oxygen. Membranes of various Dudek et al. (2012), where ethyl cellulose and
polymer matrices (EC and PPO) with different poly(2,6-dimethyl-1,4-phenylene oxide) were
types of dispersed magnetic powder (ferrite, pra- used as polymer matrix. The membranes were
seodymium, and neodymium) and granulation prepared by solution casting and evaporation.
(20–32 mm, 32–50 mm) can be prepared by solu- For proper dispersion and homogenization of
tion casting and evaporation. Magnetic mem- magnetic particles in the polymer solution, the
branes are made by casting of 3 % EC solution mixture was sonificated using high-intensity
in 40:60 ethanol/toluene or 2.5 % PPO solution in ultrasound radiation. The average thickness of
TCE (trichloroethylene) with dispersed magnetic the obtained membranes was 25 mm. The mem-
powders of appropriate amount: 0.5–2 g in exter- branes were examined for nitrogen and oxygen
nal field (stable magnetic field with range of permeability. Detailed description of preparation
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_490-4
2 Polymeric Magnetic Membranes

and characterization of iron oxides–polymer book. In: Yampolskii Y, Freeman B (eds) Membrane
composite membranes is given in Dudek gas separation. Wiley, Chichester, pp 159–182
Rybak A, Grzywna ZJ, Kaszuwara W (2009a) On the air
et al. (2012). enrichment by polymer magnetic membranes.
J Membr Sci 336:79–85
Rybak A, Krasowska M, Strzelewicz A, Grzywna ZJ
References (2009b) “ Smoluchowski type” equations for model-
ling of air separation by membranes with various
structure. Acta Phys Pol B 40:1447–1454
Borys P, Pawelek K, Grzywna ZJ (2011) On the magnetic Rybak A, Strzelewicz A, Krasowska M, Dudek G,
channels in polymer membranes. Phys Chem Chem Grzywna ZJ (2012) On the air separation process by
Phys 13:17122–17129 magnetic membranes influence of various parameters.
Dudek G, Turczyn R, Strzelewicz A, Rybak A, Sep Sci Technol 47:1395–1404
Krasowska M, Grzywna ZJ (2012) Preparation and Strzelewicz A, Grzywna ZJ (2007) Studies on the air
characterization of iron oxides-polymer composite membrane separation in the presence of magnetic
membranes. Sep Sci Technol 47:1390–1394 field. J Membr Sci 294:60–67
Grzywna Z, Rybak A, Strzelewicz A (2010) Air enrich-
ment by polymeric magnetic membrane, chapter in
P

Polymeric-Ceramic Catalytic filtration media but also allow the reaction to


Membrane take place acting as heterogeneous catalysts.
Organic-inorganic catalytic membranes are
Sophie Cerneaux largely applied to biodiesel production (Shi
UMR 5635 ENSCM, CNRS, UM, Institut et al. 2010) for the conversion of methanol and
Européen des Membranes, Montpellier, France other esterification reactions requiring a high
permselectivity. A growing interest is focused
on applications such as photodegradation and
Polymer membranes and ceramic membranes are photocatalysis (Romanos et al. 2013) using mem-
two types of membranes prepared, respectively, brane processes and coupled technologies.
from organic or inorganic and metallic materials.
Polymer-ceramic membranes represent a differ-
ent class of membranes that combines properties
References
of both polymer and ceramic membranes. They
are often named as composite or hybrid mem- Romanos GE, Athanasekou CP, Likodimos V,
branes and tailored regarding the targeted appli- Aloupogiannis P, Falaras P (2013) Hybrid ultrafiltra-
cation. They may consist mainly of ceramic tion/photocatalytic membranes for efficient water
materials modified by various kinds of polymers treatment. Ind Eng Chem Res. 52(39):13938–13947.
doi:10.1021/ie303475b
or polymer membranes including inorganic Shi W, He B, Ding J, Li J, Yan F, Liang X (2010) Prep-
nanoparticles, for instance. aration and characterization of the organic-inorganic
Catalytic membranes are developed for reac- hybrid membrane for biodiesel production. Bioresour
tive separation processes that involve reaction Technol 101(5):1501–1505. doi:10.1016/j.
biortech.2009.07.014. Epub 2009 Aug 4
and separation steps either in gas or liquid
phase. Indeed, they are not only acting as

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_492-1
P

Premix Membrane Emulsification vice versa (Suzuki et al. 1999). The main advan-
tage of PME with phase inversion is that a fine
Goran T. Vladisavljević and Richard G. Holdich emulsion with high disperse phase concentration
Chemical Engineering Department, (over 80 vol.%) can be produced from a
Loughborough University, Leicestershire, UK low-concentration premix. Using a membrane
wetted by the middle phase of the multiple emul-
sion, W/O/W and O/W/O emulsion can be
Premix membrane emulsification (PME) is a inverted into a W/O or O/W emulsion, respec-
homogenization process based on passing tively. In the case of inversion of W/O/W emul-
coarsely emulsified mixture of two immiscible sion (Fig. 2), a lamellar structure is formed inside
liquids (pre-emulsion) through a microporous the pores consisting of surfactant bilayers sepa-
membrane (Suzuki et al. 1996) or porous bed of rated by aqueous films. The aqueous films are
particles (Yasuda et al. 2010). In conventional ruptured at the pore outlets forming reversed
PME (Fig. 1a), the dispersed phase does not wet micelles stabilized by mixed surfactants. This
the membrane surface (y>90 ), and thus, hydro- W/O emulsion can be redispersed into an aqueous
philic and hydrophobic membranes are needed to surfactant solution to form a redispersed W/O/W
manufacture oil-in-water (O/W) and water-in-oil emulsion containing more uniform internal drop-
(W/O) emulsion, respectively. If the pressure dif- lets than the original W/O/W emulsion (Hino
ference is lower than the capillary pressure in a et al. 2000).
pore (Fig. 1c), the droplets are retained by the In order to achieve additional droplet size
membrane, which leads to emulsion separation reduction and improve droplet size uniformity,
rather than homogenization (Koltuniewicz emulsion can repeatedly be passed through the
et al. 1995). same membrane (Vladisavljević et al. 2004).
If the membrane surface is wetted by the dis- Repeated membrane homogenization was origi-
persed phase of the original emulsion (y<90 ) nally developed for homogenization of large lipid
and suitable surfactants are present in both liquid vesicles using track-etch polycarbonate filters
phases, a phase inversion may occur during (Olson et al. 1979). The advantages of premix
homogenization (Fig. 1b), leading to the forma- over direct membrane emulsification are in
tion of W/O emulsion from an O/W premix or smaller droplet sizes and higher droplet

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_500-4
2 Premix Membrane Emulsification

Premix Membrane Emulsification, Fig. 1 Pressure- (c) Phase separation (DP<Pcap, y>90 ) (Koltuniewicz
driven membrane processes with oil-in-water et al. 1995). y is the contact angle at which a dispersed-
pre-emulsion: (a) PME without phase inversion phase/continuous-phase interface meets the membrane
(DP>Pcap, y>90 ) (Suzuki et al. 1996). (b) PME with surface
phase inversion (DP>Pcap, y<90 ) (Suzuki et al. 1999).

Premix Membrane
Emulsification,
Fig. 2 Phase inversion of
W/O/W emulsion into W/O
emulsion using
hydrophobic polycarbonate
membrane. The original
W/O/W emulsion consisted
of liquid paraffin (middle
phase), Span
80 (a hydrophobic
surfactant), and Tween
20 (a hydrophilic
surfactant), and a pore size
was 3 or 8 mm (Hino
et al. 2000)

throughputs that can be achieved for the given small membrane pore sizes, high transmembrane
pore size but at the expense of lower degree of fluxes, and low interfacial tensions between the
monodispersity. dispersed and continuous phase (Vladisavljević
The droplet size in premix ME is determined et al. 2004, 2006). The membranes used in PME
by the membrane pore size, transmembrane flux, are shirasu porous glass (SPG) membrane
physical properties of the dispersed and continu- (Fig. 3), polymeric microporous membranes
ous phase and emulsion formulation. Small drop- (Hino et al. 2000), and microsieves (Nazir
let size in the product emulsion is favored by et al. 2011).
Premix Membrane Emulsification 3

Premix Membrane Emulsification, Fig. 3 PME using SPG membrane. The droplet size in the product emulsion was
9 mm and the membrane pore size was 10.7 mm (Vladisavljević et al. 2004)

References preliminary emulsification for preparing corn oil-in-


water emulsions. Food Sci Technol Int Tokyo 2:43–47
Hino T, Kawashima Y, Shimabayashi S (2000) Basic Suzuki K, Fujiki I, Hagura Y (1999) Preparation of high
study for stabilization of w/o/w emulsion and its appli- concentration of O/W and W/O emulsions by the
cation to transcatheter arterial embolization therapy. membrane phase inversion emulsification using
Adv Drug Deliv Rev 45:27–45 PTFE membranes. Food Sci Technol Int Tokyo
Koltuniewicz AB, Field RW, Arnot TC (1995) Cross-flow 5:234–238
and dead-end microfiltration of oily-water emulsion. Vladisavljević GT, Shimizu M, Nakashima T (2004) Prep-
Part I: experimental study and analysis of flux decline. aration of monodisperse multiple emulsions at high
J Membr Sci 102:193–207 production rates by multi-stage premix membrane
Nazir A, Schroën CGPH, Boom RM (2011) High- emulsification. J Membr Sci 244:97–106
throughput premix membrane emulsification using Vladisavljević GT, Shimizu M, Nakashima T (2006) Pro-
nickel sieves having straight-through pores. J Membr duction of multiple emulsions for drug delivery sys-
Sci 383:116–123 tems by repeated SPG membrane homogenization:
Olson F, Hunt CA, Szoka FC (1979) Preparation of lipo- influence of mean pore size, interfacial tension and
somes of defined size distribution by extrusion through continuous phase viscosity. J Membr Sci 284:373–383
polycarbonate membranes. Biochim Biophys Acta Yasuda M, Goda T, Ogino H, Glomm WR, Takayanagi
557:9–23 H (2010) Preparation of uniform monomer droplets
Suzuki K, Shuto I, Hagura Y (1996) Characteristics of the using packed column and continuous polymerization
membrane emulsification method combined with in tube reactor. J Colloid Interface Sci 349:392–410
P

Pressure-Retarded Osmosis There are three osmotic pressure-related


membrane processes: reverse osmosis (RO), for-
Chalida Klaysom and Ivo Vankelecom ward osmosis (FO), and PRO. Regarding applied
Centre for Surface Chemistry and Catalysis, KU hydraulic pressure (P), the required pressure to
Leuven, Leuven, Heverlee, Belgium retain osmotic equilibrium, PRO can be viewed
as the transition process from FO to RO as shown
in Fig. 2.
During the past decades, the world’s constantly RO membranes require a mechanical strength
growing population and energy demand had that can withstand the high pressure applied,
brought the great challenges to thoroughly search while FO and PRO operate at much lower pres-
for alternative energy resources. The mixing of sures, thus no special strength is strictly required.
fresh and saline water releases a tremendous Typical RO membrane is thus designed to have a
energy that can potentially be used for power thin selective layer on top of thick support layer.
generation (Pattle 1954). In fact, there are huge The membrane performance and solute retention
resources where freshwater meets saline water are determined by the top-skin layer. The support
that have not been explored. It has been estimated only provides the mechanical strength to the RO
that this potential energy resource can generate membranes and the liquid flows through it under
200 TWh/year of electric power, creating more the influence of a pressure gradient. On the other
than 10 % for the world energy demand (Achilli hand, for FO and PRO, the physical and chemical
and Childress 2010). The energy released from nature of support layers (e.g., porosity, tortuosity,
the mixing of fresh- and saltwater can be captured and hydrophilicity) play an equally important
by a membrane process, the so-called pressure- role as the skin layer. The presence of unwetted
retarded osmosis (PRO). pores or gas trapped inside the pores of the sup-
PRO utilizes osmotic pressure (p) as the driv- port in FO or PRO can cause internal concentra-
ing force for water to transport across a semiper- tion polarization (ICP) and dramatic flux
meable membrane from a water source with reductions. Moreover, membranes suitable for
lower salt concentration (low p) to a source with FO and PRO are required to possess high salt
higher salt concentration (high p). The flow of rejection to prevent reverse salt passages and
water from the dilute source increases the volu- ICP and to be thin, highly porous, and hydrophilic
metric flow at the concentrate side, and this flow in nature to favor high water fluxes and good
can be used for driving a turbine to generate transport of leakage salts. Additional mechanical
electricity (see Fig. 1). strength (just enough to resist the installed oper-
ating pressure) is required for PRO.
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_501-3
2 Pressure-Retarded Osmosis

WATERWHEEL

PRESSURE
HEAD

PRESSURE CHAMBER
P GENERATOR

FRESH SEA
WATER WATER
MEMBRANE

PUMP

FLUSHING FLOW

b
Brackish water
PRESSURE
EXCHANGER
Power
WATER
FILTER

MEMBRANE MODULES
Sea water TURBINE

Brackish water

Fresh water
WATER
FILTER

bleed
Fresh water

Pressure-Retarded Osmosis, Fig. 1 Schematicdiagram the first prototype PRO, designed and operated by
of (a) the first osmotic salination energy converter, Statkraft (Oslo, Norway) (Skilhagen et al. 2008)
proposed by Norman in 1974 (Norman 1974), and (b)

The ideal water permeation rate across the J w ¼ AðDp  DPÞ


membrane is a linear function of both osmotic
pressure difference and the applied hydraulic where Jw is water flux and A is the water perme-
pressure: ability constant. The power generated by a PRO
system is expressed by
Pressure-Retarded Osmosis 3

a Operating pressure in
JW osmotic processes b RO c PRO d FO
Hydraulic Pressure Hydraulic Pressure
(ΔP> Δπ) (ΔP< Δπ) No Hydraulic
Pressure applied
Wmax RO

0
ΔP= Δπ/2 ΔP= Δπ ΔP Salt flux Salt flux Salt flux

PRO
Water flux(JW) Water flux(JW) Water flux(JW)

FO

Pressure-Retarded Osmosis, Fig. 2 (a) Illustration of the magnitude of the operating pressure and water flux of a
membrane in the ideal case and direction of water and salt flux for (b) RO, (c) PRO, and (d) FO process

W ¼ J w DP ¼ AðDp  DPÞDP References

I. t is clear that the power generated by PRO is a Achilli A, Childress AE (2010) Pressure retarded osmosis:
from the vision of Sidney Loeb to the first prototype
parabolic function of in which the maximum installation – review. Desalination 261:205–211
value is estimated to be at DP ¼ Dp=2 . Thus, Norman RS (1974) Water salination: a source of energy.
the maximum power generated from PRO Science 186:350–352
ðW max ¼ ADp2 =4Þ is proportional to the water Pattle RE (1954) Production of electric power by mixing
fresh and salt water in the hydroelectric pile. Nature
permeability constant and the square of the 174(4431):660
osmotic pressure difference. Skilhagen SE, Dugstad JE, Aaberg RJ (2008) Osmotic
power – power production based on the osmotic pres-
sure difference between waters with varying salt
gradients. Desalination 220(1–3):476–482
P

Propolis Extract Nanofiltration constituents from propolis at low cost. Other sol-
vents as water and propylene glycol are also
Beatriz Mello studied.
UFSCar, Federal University of Sao Carlos, Buri, The excess of solvents in extracts can be
SP, Brazil responsible for some limitation in industrial pro-
cess, causing some variation in the final product,
so it is necessary to concentrate it before use. The
Propolis is a mixture of beeswax and resins col- most traditional methods are lyophilization
lected by the honeybee from plants, particularly (freeze-drying), vacuum distillation, evaporation,
from flowers and leaf buds. Its composition and distillation. These methods require a high
depends on the type of plants accessible to the energy consumption and in some cases high tem-
bees. There are changes in color, odor, and prob- peratures that can degrade some functional com-
ably medicinal characteristics according to pounds. To avoid these drawbacks, the method of
source and the season of the year. The major nanofiltration has been studied for propolis
compounds are resins composed of flavonoids concentration.
and phenolic acids or their esters, which often Nanofiltration membranes are the same as
form up to 50 % of all ingredients. The variation reverse osmosis membranes; only the network
in beeswax content also influences the chemical structure is more open, causing a lower retention
analysis. More than 500 different compounds of monovalent salts (Mulder 1996). It has been
from propolis through several regions were iso- widely used in concentration process where the
lated, being impossible to determine their com- objective is to retain functional compounds with
position without first analysis. low molecular weight, especially phenolic
Propolis composition is responsible for a lot of compounds.
studies relating antimicrobial, antioxidant, Propolis nanofiltration has been studied for
anticarcinogenic and antifungal activities, some authors recently, and the process showed a
among other health benefits. Thanks to these high efficiency in retaining flavonoids and phe-
characteristics, a great interest exists to use prop- nolic compounds, which are of major importance
olis for human consumption as being incorpo- to propolis quality, reaching more than 95 %
rated in drugs, cosmetics, and foods. rejection in concentration factor of 3.0 and 4.0.
The most usual way to manipulate propolis is Moreover, the process had low fouling and con-
by its extract. Ethanol is the most common sol- centration polarization, phenomena that can
vent used once it can extract the major make the whole process inviable through flux
decay (Tylkowski et al. 2010; Mello et al. 2010).
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_503-2
2 Propolis Extract Nanofiltration

Propolis Extract Nanofiltration, Fig. 1 Differences between conventional (a) and tangencial filtration (b)

Propolis Extract Nanofiltration, Fig. 2 Schematic diagram of propolis extracts nanofiltration process

Application of this technology could increase technology for medicine and nutritional additive
the use of propolis in many industrial applica- production based on propolis extracts (Fig. 1).
tions, in new research projects, and in the devel-
opment of new products with functional
properties. Furthermore, this process allows
References
removal of the solvent from the extract, reducing
the disadvantages associated with using alcoholic Mello BCBS, Petrus JCC, Hubinger MD (2010) Concen-
extractions, and being feasible the use of another tration of flavonoids and phenolic compounds in aque-
solvent during extraction procedure. In the mem- ous and ethanolic propolis extracts through
brane process, the product is not submitted to nanofiltration. J Food Eng 96:533–539
Mulder M (1996) Basic principles of membrane technol-
high temperatures, and there is no change in the ogy. Kluwer, Dordrecht, Cap. VI
physical state of the solvent, which means that the Tylkowski B, Trusheva B, Bankova V, Giamberini M,
functional properties of the compounds of inter- Peev G, Nikolova A (2010) Extraction of biologically
est are preserved and the process as a whole is active compounds from propolis and concentration of
extract by nanofiltration. J Membr Sci 348:124–130
energy saving.
Cross-flow nanofiltration experiments showed
that the nanofiltration process can be feasible
P

Protein Separation by UF the fractionation of natural protein sources like


whey, egg white, and blood plasma. The key to all
Andrew L. Zydney of these processes is the development of ultrafil-
Department of Chemical Engineering, tration membranes/systems with high selectivity
The Pennsylvania State University, University between the product of interest and the impuri-
Park, PA, USA ties, where the selectivity is defined as the ratio of
the sieving coefficient for the more permeable
species to that of the more highly retained
Membrane processes have been used for species. Selectivities of 100 or greater have
bioseparations since well before the start of the been obtained for model systems involving
modern membrane industry. For example, John immunoglobulins and albumin, hemoglobin
D. Ferry’s review article on ultrafiltration in 1936 from albumin, lysozyme and albumin, and many
(Ferry 1936) described the use of membrane tech- others (van Reis and Zydney 2007; Zydney and
nology for enzyme concentration, analysis of van Reis 2011).
bacteriophages and viruses, preparation of cell- In most cases, protein separation was accom-
and protein-free ultrafiltrates from biological plished by operating the membrane device at
solutions, and sterile filtration, although these relatively low transmembrane pressures, below
systems were limited to analytical-scale pro- the “transition point” as defined by van Reis
cesses due to limitations on the available et al. (1997). High selectivities are obtained by
membranes and modules. proper choice of both membrane and buffer con-
There has been considerable interest in using ditions, with the latter chosen to maximize the
ultrafiltration membranes for actual protein- difference in electrostatic interactions for the two
protein separations, taking advantage of the proteins. For example, positively charged
relatively low cost, high throughput, and easy ultrafiltration membranes have been successfully
scalability of membrane systems. Most early employed for the purification of monoclonal
efforts at protein separations using ultrafiltration antibodies from mammalian host cell proteins,
were unsuccessful (Nakatsuka and Michaels with the positively charged antibody retained by
1992), although there were some notable suc- the charged membrane, while the smaller (and
cesses in small-scale separations of model protein weakly charged) impurities are washed into the
systems. Considerable progress in this area has filtrate. High yields and purification factors
been made over the past 15 years, with specific are obtained using a diafiltration mode to increase
applications in both the biotechnology industry the removal of impurities.
for the purification of therapeutic proteins and in
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_508-2
2 Protein Separation by UF

Protein ultrafiltration has been successfully References


demonstrated for the purification of antigen-
binding fragments (Fab) and monoclonal anti- Ferry JD (1936) Ultrafilter membranes and ultrafiltration.
Chem Rev 18:373
bodies from host cell proteins (van Reis and
Nakatsuka S, Michaels AS (1992) Transport and separa-
Zydney 2007). Data for monoclonal antibody tion of proteins by ultrafiltration through sorptive and
purification from a harvested cell culture fluid non-sorptive membranes. J Membr Sci 69:189–211
show identical performance, as determined by van Reis R, Zydney AL (2007) Bioprocess membrane
technology. J Membr Sci 297:16–50
nonreduced SDS-PAGE and ELISA, for a
van Reis R, van Reis R, Frautschy LN, Orlando S, Good-
non-affinity monoclonal antibody purification rich EM, Saksena S, Kuriyel R, Simpson CM, Pearl S,
process using ultrafiltration, in combination Zydney AL (1997) High performance tangential flow
with cation and anion exchange chromatography, filtration. Biotechnol Bioeng 56:71
Zydney AL, van Reis R (2011) Bioseparations: membrane
compared to that of a process using protein
processes. In: Moo-Young M (ed) Comprehensive
A affinity chromatography for the bulk of the biotechnology, 2nd edn. Academic, Burlington,
purification (Zydney and van Reis 2011). pp 499–520
P

Purification of Plasma from useful HDL and other plasma proteins. Conven-
Cholesterol by Immunoaffinity tional gel-bead columns have certain limitations
Membranes especially when studying with viscous media
such as human blood. Alternative carriers such
Nilay Bereli, Handan Yavuz and Adil Denizli as membranes, monoliths, and cryogels are
Department of Chemistry, Biochemistry designed to solve drawbacks of gel-beads such
Division, Hacettepe University, Ankara, Turkey as high-pressure drop and flow rate limitations
that limit efficiency of applications (Bereli
et al. 2011). In random immobilization of anti-
Coronary heart diseases are responsible for the bodies, they can bind to the polymer surface at
4.3 million deaths in all of Europe and also can many different points (Denizli 2002; Yavuz and
cause lifetime disability. The annual economic Denizli 2003, 2005). This generally results in
cost is estimated to be 192 billion with a substan- decrease in the antigen-binding capacity because
tial increase (Harland 2012). Together with the the accessibility of the antigen-binding sites is
high blood pressure, LDL cholesterol is widely prevented in most cases. Anti-LDL immobiliza-
recognized as one of the major risk factors in the tion onto the polymeric carriers can be performed
development of coronary heart diseases because in an oriented mode to leave its antigen-binding
of its ability to build up in the lining of arteries to fragments free. It can be done by either using Fc
form atheromas and fatty acid deposits (Bruckert receptor proteins such as Protein A and Protein G,
1999; Thompson 2003). In the case where dietary by using carbohydrate binding polymer in order
and drug therapy is insufficient to set safe blood to bind through the carbohydrate moiety, or by
cholesterol level, extracorporeal cholesterol using artificial or digestion product Fab frag-
removal techniques with different selectivity ments. Immunoaffinity adsorbent obtained by
and specificity have been used. Plasmapheresis, oriented immobilization of anti-LDL onto the
cascade filtration, heparin induced LDL precipi- biocompatible PHEMA cryogel membranes
tation (HELP), thermofiltration, dextran induced show better LDL adsorption capacity (129 mg
LDL precipitation, and direct adsorption of lipo- LDL/g) from hypercholesterolemic human
proteins are the examples (Blaha 2003). The most plasma than random anti-LDL immobilized
selective removal of LDL has been achieved by adsorbent (111 mg LDL/g) while the amount of
the use of monoclonal antibodies against the anti-LDL bound in an oriented mode was the one
apoB100, the main protein component of LDL, third of the random immobilized. Nonspecific
as a ligand (Kane et al. 1975). This allows adsorption of other lipoproteins was very low in
removal of harmful LDL without decreasing both cases. It has been also shown that these
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_513-1
2 Purification of Plasma from Cholesterol by Immunoaffinity Membranes

adsorbents can be used many times without sig- Denizli A (2002) Preparation of immunoaffinity mem-
nificant decrease in the adsorption capacity branes for cholesterol removal from human plasma.
J Chromatogr B 772:357
(Bereli et al. 2011). Harland JI (2012) Food combinations for cholesterol low-
ering. Nutr Res Rev 25:249–266
Kane JP, Sata T, Hamilton RL, Havel RJ
References (1975) Apoprotein composition of very low density
lipoproteins of human serum. J Clin Invest
56:1622–1634
Bereli N, Şener G, Yavuz H, Denizli A (2011) Oriented Thompson GR (2003) LDL apheresis. Atherosclerosis
immobilized anti-LDL antibody carrying poly 167:1
(hydroxyethyl methacrylate) cryogel for cholesterol Yavuz H, Denizli A (2003) Immunoaffinity beads for
removal from human plasma. Mater Sci Eng selective removal of cholesterol from human plasma.
C 31:1078–1083 J Biomater Sci Polym Ed 14:395
Blaha M (2003) Extracorporeal LDL-cholesterol elimina- Yavuz H, Denizli A (2005) Immunoadsorption of choles-
tion in the treatment of severe familial hypercholester- terol on protein A oriented beads. Macromol Biosci
olemia. Acta Med 46:3 5:39–48
Bruckert E (1999) LDL apheresis: questions for the future.
Transfus Sci 20:43
P

PVA-Based Anion-Exchange annealing and/or chemical cross-linking condi-


Membranes tions. The AEM thus obtained has a semi-
interpenetrating network (semi-IPN) structure in
Mitsuru Higa which polycation chains are immobilized in the
Graduate School of Science and Engineering, polymer cross-linked network matrix. The
Yamaguchi University, Ube, Yamaguchi, Japan ion-exchange capacity of such membranes can
be easily controlled by changing the polymer
ratio of PVA to polycations. AEMs with a semi-
PVA-based anion-exchange membrane consists IPN structure have been prepared by blending
of poly(vinyl alcohol)(PVA) matrix and anion- PVA and a polycation such as poly(acrylamide-
exchange groups (positively charged groups); co-diallyldimethylammoniumchloride), poly(allyl
hence, anions selectively permeate through the amine), etc. However, those electrodialytic trans-
membrane. PVA is one of the most popular poly- port properties are not enough to compete with
mers that has been used as a membrane matrix, commercially available homogeneous AEMs. An
because a film made from PVA shows good phys- additional disadvantage of AEMs with semi-IPN
ical properties, high hydrophilicity, process abil- structure is low long-term stability when
ity, biocompatibility, and good chemical immersed in solution due to the dissolution of
resistance. PVA is a water-soluble polymer and uncross-linked water-soluble polyelectrolytes in
does not have any anion-exchange groups. Hence, the network into the solution. To avoid the prob-
a PVA-based homogenious anion-exchange mem- lem of dissolution of uncross-linked water-soluble
brane (AEM) can be prepared easily by casting an polycations, AEMs with IPN structure were pre-
aqueous solution of mixed PVA and polycations pared by blending PVA and a PVA-based
and then cross-linked PVA polymer chains. PVA copolymer-type polycation, such as poly(vinyl
is a semicrystalline polymer; thus, heat-treatment alcohol-co-methacryloyl aminopropyl trimethyl
above the glass-transition temperature increases ammonium chloride) (Fig. 2). ED processes with
the crystallinity of the polymer, which acts as a PVA-based AEMs have potential applications to
physical cross-linking. PVA chains can also be many industrial fields such as water treatment, food
chemically cross-linked using cross-linking agents industry, medical supplies, acid recovery from
such as glutaraldehyde(GA) as shown in Fig. 1. pickling solution, wastewater treatment, etc. The
Hence, the degree of swelling of a PVA-based AEMs will also be potentially applicable to poly-
AEM, which plays an important role in its mer electrolytes for alkaline direct methanol fuel
permselectivity for anions and membrane resis- cells because the AEMs have low methanol
tance, can be easily controlled by varying the crossover.
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_514-1
2 PVA-Based Anion-Exchange Membranes

PVA-Based Anion-
Exchange Membranes,
Fig. 1 Scheme of OH O O
chemical cross-linking of
OH OH OH CHO CH
poly(vinyl alcohol) (PVA) H+
using glutaraldehyde (GA) + CH2 CH2
(Higa et al. 2012) 3 −2H2O 3
OH OH OH CHO CH

OH O O

PVA chains GA
Cross-linked PVA

PVA crystal region


(physical cross-linking point)

Chemical cross-linking
point with GA

PVA-Based Anion-Exchange Membranes, Fig. 2 Schematic diagram of membrane structure of an AEM with IPN
structure

References prepared from poly(vinyl alcohol) and poly(vinyl


alcohol-b-styrene sulfonic acid). Int J Hydrog Energy
Higa M, Nishimura M, Kinoshita K, Jikihara A (2012) 37:6161–6168
Characterization of cation-exchange membranes
R

Radiation-Induced Grafting a long half-life of 5.3 years and emits radiation of


1.17 and 1.33 MeV (mean value of 1.25 MeV).
Tauqir A. Sherazi
Department of Chemisty, COMSATS Institute of
Information Technology, Abbottabad, Pakistan Methods of Radiation Grafting

Radiation-induced grafting could be proceeded


Grafting initiated by radiation technique is by simultaneous irradiation or pre-irradiation
known as radiation-induced grafting or technique.
radiation-induced graft polymerization (see arti- In the case of the simultaneous irradiation
cle graft polymerization). Radiation acts as an method, the polymer is irradiated in the presence
initiator in the grafting process which generates of a monomer under inert atmosphere. Since all
controlled concentrations of active sites, the components of the system exposed equally to
depending upon the irradiation type, rate, and the radiation, it radiolyzed nonselectively. This
dose, which are distributed almost evenly process has impact on the kinetics of polymeri-
throughout the entire volume of the sample and zation, and as a result, the extent of homopoly-
initiate polymerization. Owing to high energy, merization is always high in simultaneous
radiation makes it possible to carry out the pro- radiation grafting. The pre-irradiation method,
cess in the solid or viscous state at substantially on the other hand, involves the activation of the
lower temperatures than in the case of traditional, base polymer prior to the grafting reaction. As a
chemical initiators. result, considerable structural changes take place
during the irradiation of the polymer itself, which
have their impact on the physical properties of the
Types of Radiation resultant membrane. During pre-irradiation, the
radicals generated on the polymer chains and the
A variety of high-energy radiations can be used radical at one chain may either combine with
for the grafting process (Heger 1990). This may another radical from the adjacent chain leading
include electromagnetic radiation, such as x-rays to the cross-linking or undergo chain scission,
and gamma rays, or charged particles, such as thereby producing terminal unsaturation. The
beta particles and electrons. The commonly scission and cross-linking process also depends
used gamma radiation source is CO60 which has upon the nature of polymer to be irradiated
(Sherazi et al. 2008; Gupta et al. 2004).

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_515-1
2 Radiation-Induced Grafting

Radiation-Induced Grafting Mechanism at higher temperature. The peroxides undergo


decomposition to radicals, which then initiate
The irradiation of polymers may cause homolytic grafting.
fission and thus generates free radicals on the
polymer. Since radiation is generating the radi- radiation
P ! POOH or POOP
cals for subsequent grafting, thus the presence of O2
any other initiator is not essential. The medium of POOH or POOP ! PO • þ OH • or 2PO •
irradiation is important which affects the grafting PO • þ OH • or 2PO • þ M ! POM
mechanism. If the irradiation is performed in an
inert atmosphere, then radicals are formed, but if Peroxy products have the advantage that these
air or oxygen is present, then peroxides may be can be stored for long periods before performing
formed on the polymer. The lifetime of the free the grafting step.
radical depends upon the nature of the backbone
polymer.
The mechanism for pre-irradiation grafting Simultaneous Irradiation Grafting
and simultaneous grafting are as below:
In the case of simultaneous irradiation technique,
the polymer and the monomers are irradiated
Pre-irradiation Grafting (In an Inert simultaneously, to form free radicals and subse-
Atmosphere) quent addition.
Since the monomers are also exposed to radi-
As already described in the pre-irradiation tech- ation in this technique, thus homopolymer forma-
nique, the polymer backbone is first irradiated in tion also takes place. The simple representation
vacuum or in the presence of an inert gas to form of the process is as below.
free radicals. The irradiated polymer substrate is
radiation
then treated with the monomer, in liquid or vapor P þ M ƒƒƒƒ!P • þ M •
state or as a solution in a suitable solvent. P• þ M• ! P  M•

radiation
P ƒƒƒƒ! P •
P • þ M ! PM • References

Gupta B, Anjum N, Jain R, Revagade N, Singh H (2004)


Development of membranes by radiation induced graft
Pre-irradiation Grafting (In the Presence polymerization of monomers onto polyethylene films.
of Air/Oxygen) J Macromol Sci Polym Rev 44(3):275–309
Heger A (1990) Technologie der Strahlenchemie von
Polymeren. Carl Hanser Verlag, Mu¨nchen
If irradiation performed in the presence of air or Sherazi TA, Ahmad S, Kashmiri MA, Guiver MD
oxygen, hydroperoxides or diperoxides will be (2008) Radiation induced grafting of styrene onto
formed, depending on the nature of the polymeric ultra-high molecular weight polyethylene powder and
subsequent film fabrication for application as polymer
backbone and the irradiation conditions. When
electrolyte membranes. I: influence of grafting condi-
the grafting has to be performed, these stable tions. J Membr Sci 325:964–972
peroxy products are treated with the monomer
R

Retentate respectively. Together with the permeate, the


retentate is one of the two outlets of a membrane
Giuseppe Barbieri unit. The other two streams are the feed and,
Institute on Membrane Technology, Italian optionally, the sweep.
National Research Council, Rende CS, Italy Since no species can quantitatively/totally
pass through the membrane except in the case of
infinitive permeation driving force, generally, it
The retentate is the whole mass leaving the mem- contains all the species feed to the membrane
brane on the same side as the feed. It is collected module.
in a volume or as a stream, leaving the membrane
module in a batch or continuous operations,

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_518-1
R

Reverse Electrodialysis concentration of the desalted water exceeds the


required product salinity. Therefore, the ED
Piotr Dydo and Marian Turek diluate outlet has a concentration sensor which
Silesian University of Technology, Gliwice, controls an additional three-way valve. This
Poland valve diverts diluate with a too high concentra-
tion, the so-called off-spec product, into the ED
concentrate or feed. Then, when the concentra-
Synonyms tion drops to the specified value, the product flow
is directed back to the product outlet. Thus, the
Electrodialysis reversal necessity to clean the ED channels between
changing the polarity causes some loss of overall
Electrodialysis reversal (EDR) is a modification efficiency as a certain amount of product is lost to
of the simple ED commercially introduced by the waste stream or has to be treated again.
Ionics in 1967 to overcome major electrodialysis Employing the use of four-way valves instead of
shortcomings such as membrane fouling and three-way ones enables one to decrease the
scaling. In the EDR system, the polarity of the amount of off-spec product during the reversal
direct current applied to the ED stack electrodes to some extent (Strathmann 2010).
is reversed at specific time intervals ranging from In the classical EDR, the diluate and concen-
a few minutes to several hours (typically two to trate chamber dimensions as well as flow, and
four times per hour) (Meller 1984). If the polarity velocity of dilute and concentrate are equal.
is reversed, the negatively charged colloids will Thus, the concentrate is recycled to gain a high
now be removed from the anion-exchange mem- diluate recovery ratio. The resulting residence
brane back into the bulk and the membrane prop- time is thus very high, which limits the maximum
erties are restored. Not only colloidal materials permissible level of CaSO4 and/or CaCO3 super-
but also freshly precipitated sparingly soluble saturation. The mean ion residence time (MIRTc)
salts are effectively removed from the membrane in a typical EDR design was estimated at
with this procedure before they can solidify. 130 min (Myint et al. 2011). The resulting
In the reverse polarity operating mode, the Langelier Saturation Index (LSI, determining
hydraulic flow streams are reversed simulta- the CaCO3 precipitation risk) and CaSO4 relative
neously with the reversed polarity, i.e., the saturation level that are commonly used indices
diluate cell will become the concentrate cell and to control the scaling process are limited to
vice versa. During the reversal of polarity and 2.16 % and 200 %, respectively. The addition of
flow streams, there is a brief period when the mineral acid into the concentrate stream
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_519-4
2 Reverse Electrodialysis

decreases the risk of CaCO3 precipitation, while ▶ Electrodialysis


the addition of antiscalant, usually SHMP, shifts ▶ Reverse Electrodialysis in High Supersatura-
the scaling-free EDR operation to the region of tion Mode
gypsum saturation up to 300 % (Meller 1984).
However, if comprehensive utilization of waste-
water and controlled crystallization of CaSO4 
References
2H2O in the concentrate stream is considered,
then any chemical addition is not allowed. Thus, Meller FH (1984) Electrodialysis (ED) and electrodialysis
a further increase in saturation level may be reversal (EDR) technology. Ionics Incorporated,
achieved only by decreasing the concentrate res- Watertown
idence time value (Turek et al. 2007). Myint MT, Ghassem A, Nirmalakhandan N (2011) Low
energy/cost desalination: low dose and low mean ion
In terms of unit costs of desalination, EDR is resident time in concentrate stream of electro-dialysis
comparable to RO for waters with TDS reversal. Water Sci Technol 63(9):1855–1863
<3000 mg/L, but it is especially suitable for the Strathmann H (2010) Electrodialysis, a mature technology
treatment of waters and wastewaters with high with a multitude of new applications. Desalination
264:268–288
scaling and fouling potential. Turek M, Dydo P, Waś J (2007) High efficiency electro-
dialysis reversal of concentrated calcium sulfate and
calcium carbonate solutions. Desalination 205:62–66
Cross-References

▶ Application of Electrodialysis
R

Reverse Electrodialysis in High gypsum seeds were used to increase the rate of
Supersaturation Mode gypsum nucleation and significantly reduce the
level of CaSO4 supersaturation in the EDR con-
Piotr Dydo and Marian Turek centrate (Korngold et al. 2005). It was found that
Faculty of Chemistry, Silesian University of antiscalant diminished the seeding effect on gyp-
Technology, Gliwice, Poland sum crystallization and increased the onset of
crystallization time. Thus, it was demonstrated
that the ED process combined with continuous
Synonyms CaSO4 precipitation (in a separate precipitator)
may be successfully carried out under a reverse
Electrodialysis reversal in high supersaturation polarity operation regime.
mode In a novel EDR design (Turek et al. 2006),
different diluate and concentrate linear velocity
The supersaturation level with sparingly soluble values are applied instead of recirculation of con-
salts, mainly calcium carbonate and calcium centrate. Thus, the concentrate’s linear flow veloc-
sulfate, and resulting product water recovery in ity is several times lower than the diluate’s, so a
the classical electrodialysis reversal with certain diluate concentration decrement results in
recycling of ED concentrate are limited by a a several times higher increment in the concentrate
relatively long mean residence time in the con- salt concentration. At the same time, low resi-
centrate loop (Myint et al. 2011). A substantial dence time is gained due to a single-pass mode.
increase in scale-free operation at a high super- The ED process with different diluate and concen-
saturation level may be gained in a single-pass trate flow velocities may be carried only when
mode of operation only. In this case, the mean applying a thin, e.g., 0.19 mm, net spacer with
residence time (favorably accompanied by low high strand density that protects the membrane
variance of residence time distribution (RTD)) against bulging. The intermembrane distance
should be small when compared to nucleation also influences the rate of both diluate and con-
time of crystallization of the sparingly soluble centrate salt content changes along the ED mem-
salt in question (Turek et al. 2006). brane. The amount of salt passing a certain
Electrodialysis was carried out in a single-pass membrane surface in a certain period of time
mode with symmetric reversed polarity every results from the current density value. When
6–10 h. The problem of CaSO4 precipitation added to a small volume of the solution, being
was prevented by continuous removal of gypsum inversely proportional to the intermembrane dis-
from the brine in a separate precipitator, in which tance, it would increase its concentration to a large
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_520-4
2 Reverse Electrodialysis in High Supersaturation Mode

extent. The avoidance of concentrate recirculation Cross-References


and low mean residence time are the essential
advantages of single-pass EDR. It was demon- ▶ Application of Electrodialysis
strated that EDR in this mode can operate with ▶ Electrodialysis
no chemical addition at CaSO4 saturation levels of ▶ Reverse Electrodialysis
Ca 500 % and +2.3 LSI (Turek et al. 2009, 2012).
EDR carried out at small intermembrane distance
and low residence time enables one to increase
References
working time without changing the polarity and
to decrease the ED channel cleaning period Korngold E, Aronov L, Belayev N, Kock K (2005) Elec-
between changing it. Both of these features result trodialysis with brine solutions oversaturated with cal-
in an increase in product recovery and a reduction cium sulfate. Desalination 172:63–75
of the unit costs of desalination. Myint MT, Ghassem A, Nirmalakhandan N (2011) Low
energy/cost desalination: low dose and low mean ion
It was demonstrated that EDR in a single-pass resident time in concentrate stream of electro-dialysis
mode can operate at a high supersaturation level reversal. Water Sci Technol 63(9):1855–1863
which up till now has only been achieved with a Turek M, Dydo P, Waś J (2006) Electrodialysis reversal in
chemical addition to the concentrate stream. The high CaSO4 supersaturation mode. Desalination
198:288–294
lack of antiscalants allows for the controlled crys- Turek M, Dydo P, Waś J (2007) High efficiency electro-
tallization of CaSO42H2O and CaCO3 in the dialysis reversal of concentrated calcium sulfate and
concentrate stream. In the case of waters calcium carbonate solutions. Desalination 205:62–66
containing calcium sulfate and calcium bicarbon- Turek M, Was J, Dydo P (2009) Brackish water desalina-
tion in RO – single pass EDR system. Desalin Water
ate as dominant solutes (over NaCl), crystalliza- Treat 7:263–266
tion of the aforementioned species might Turek M, Waś J, Mitko K (2012) Scaling prediction in
decrease the total concentrate salinity to a large electrodialytic desalination. Desalin Water Treat
extent. This will allow zero-discharge technology 44:255–260
to develop (Turek et al. 2007, 2009).
R

Richardson Law 4. Solution of the dissociated hydrogen atoms H*


into the lattice of the metal
Fausto Gallucci 5. Diffusion of the dissociated hydrogen atoms
Faculty of Chemical Engineering and Chemistry, H* through the lattice toward the downstream
Eindhoven University of Technology, surface of the membrane
Eindhoven, The Netherlands 6. Recombination of H* into hydrogen mole-
cules H2
7. Desorption of the H2 molecules and mass
The Richardson equation relates the permeation transfer into the downstream bulk
flux of hydrogen through dense membranes to the
temperature, pressure difference, and membrane For thick membranes, step 5 (diffusion of
characteristics (Gallucci et al. 2007). In general, hydrogen atoms through the lattice) results in
the hydrogen mass transfer mechanism through controlling the whole process. The diffusion of
(Pd-based) membranes can be described by: (a) a hydrogen atoms through the lattice can be
traditional solution–diffusion mechanism for described by the well-known Fick law:
dense membranes and (b) a Knudsen diffusion
mechanism or combined mechanism of Knudsen dc
J¼D
diffusion and surface diffusion for porous dx
membranes.
More in detail, the hydrogen permeation where J is the hydrogen flux through the lattice,
through a dense palladium layer is a complex D is the hydrogen diffusion coefficient, and c is
process which consists of the following seven- the hydrogen concentration.
step activated mechanism: Under these conditions, the thermodynamic
equilibrium between the hydrogen molecules in
1. Mass transfer of hydrogen upstream toward the gas phase and hydrogen atoms dissolved at
the membrane surface and adsorption of the interface would be established and it can be
hydrogen molecules on the membrane surface described by
2. Dissociation of hydrogen molecules on the
same surface c ¼ S  pn
3. Dissociation of the chemisorbed molecule into
atomic form H* consisting of a proton and an where S is the hydrogen solubility and p the
electron hydrogen partial pressure.

# Springer-Verlag Berlin Heidelberg 2012


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_523-1
2 Richardson Law

The hydrogen permeation at constant temper- where P0H2, Ea, R, and T are the pre-exponential
ature through a dense palladium membrane is factor, the apparent activation energy, the univer-
described by the following general expression: sal gas constant, and the absolute temperature,
respectively. Consequently, when n is 0.5, the
 
pnH2 , upstream  pnH2 , downstream hydrogen flux can be written in terms of the
J H 2 ¼ PH 2 so-called Richardson equation:
t
 
  pn
H 2 , upstream  pH 2 , downstream
n
where J H2 is the hydrogen flux through the mem- Ea
J H2 ¼ P0H2 exp :
brane, PH2 the hydrogen permeability, t the mem- RT t
brane thickness, p the hydrogen partial pressure,
and n the dependence factor of the hydrogen flux References
on the hydrogen partial pressure, experimentally
determined in the range 0.5–1 (Dittmeyer Dittmeyer R, Höllein V, Daub K (2001) Membrane reac-
tors for hydrogenation and dehydrogenation processes
et al. 2001). When n is 0.5, the hydrogen flux based on supported palladium. J Mol Catal A Chem
follows the so-called Sieverts’ law. 173:135–184
The hydrogen permeation through membranes Gallucci F, De Falco M, Tosti S, Marrelli L, Basile
is an activated process ruled by an Arrhenius law: A (2007) The effect of the hydrogen flux pressure
and temperature dependence factors on the membrane
  reactor performances. Int J Hydrog Energy
Ea 32(16):4052–4058
PH 2 ¼ P0H2 exp
RT
S

 
G p~ 1
Sanchez and Lacombe Theory r þ þ T~
 ¼ e  1 lnð1  e

rNRT e
r e
r
#
Giulio C. Sarti 1 Xf
Department of Chemical Engineering, Mining þ lnðe
rÞ þ i
lnðfi Þ : (1)
r i
r i
and Environmental Technology, University of
Bologna, Bologna, Italy
and by the expression of the volumetric equation
of state:
This is a molecular theory for classical fluids,    
~ 1
based on a compressible lattice fluid (LF) model e þ p~ þ T lnð1  e
r2
rÞ þ 1  e r ¼ 0 (2)
for the representation of the microstates of pure r
components and mixtures. Each molecular spe-
cies is considered decomposed in a sequence of Equation 1 has been written for the common case
contiguous segments (r-mers). The lattice cells in which the number of configurations available
are either empty or occupied by a molecular for each ri-mer in the close-packed pure state is
segment of the components in the mixture. The unity. The quantities used by the model are
volume of the cells is allowed to vary with com- defined in Table 1. The model expressions con-
position. Statistical arguments are used to calcu- tain pure component parameters and one binary
late the number of configurations available for a interaction parameter for each couple of compo-
system of N molecules with given configurational nents in the mixture.
energy and volume; the partition function is cal- The pure component parameters for a series of
culated from statistical mechanics results as a classical fluids are available (Sanchez and
function of temperature and pressure, in a mean Lacombe 1976, 1978; Sanchez and Panayiotou
field approximation, and finally, a simple expres- 1994). The model can describe the liquid-vapor
sion for the total Gibbs free energy is obtained for equilibrium conditions for pure components rea-
pure species (Sanchez and Lacombe 1976) and sonably below the critical point (Sanchez and
for mixtures (Lacombe and Sanchez 1976). In the Lacombe 1976), as well as the phase equilibrium
derivation, the flexibility parameter of the r-mers properties of different binary mixtures of simple
and the close-packed volume of a molecule are classical fluids (Lacombe and Sanchez 1976),
assumed independent of temperature and based on a single value of the binary interaction
pressure. parameter; the latter value can be obtained from
Relevant results of the theory are represented different experimental data for the mixture, i.e.,
by the expression of Gibbs free energy: from azeotropic temperature, change in volume

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_524-2
2 Sanchez and Lacombe Theory

Sanchez and Lacombe Theory, Table 1 List of symbols and properties used in the lattice fluid theory by Sanchez
and Lacombe
Symbol Name Definition/property
Pure ri* Characteristic
component density of pure
i component i
pi* Characteristic
pressure of pure
component i
Ti* Characteristic
temperature of
pure component i
ri0 Number of lattice r 0i ¼ rM vi
i i
sites occupied by a
mole of pure
component i
vi * RT i
Volume occupied vi ¼ pi
by a mole of lattice
sites of pure
substance
ei* T i
Characteristic ei ¼ k
energy of pure
component i
Mixtures N Total number of
moles
T Temperature
p Pressure
r Density
ri Density of species i ri ¼ oi r
oi Mass fraction, oi ¼ rri
i=1,2,. . .,Nt
fi Volume fraction fi ¼ X i i 
o =r
oi =ri
i
X oi
r* Characteristic 1
¼
r ri
density of the i
mixture
X X X
p* Characteristic p ¼ fi pi  12 fi fj  Dpij
pressure of the i i j6¼i
mixture
 pffiffiffiffiffiffiffiffiffiffiffiffi

Dpij Binary parameter Dpij ¼ pi þ pj  2 1  kij pi  pj
kij, Cij Dimensionless Cij ¼ 1  kij
binary parameter
X
r Molar average r¼ xi r i
number of lattice i
sites occupied by a
molecule in the
mixture
T* Characteristic  X T i  
T  ¼ pr xi r 0i ¼ p Rv
temperature of the
i
pi
mixture

e* Characteristic e ¼ Tk
energy
(continued)
Sanchez and Lacombe Theory 3

Sanchez and Lacombe Theory, Table 1 (continued)


Symbol Name Definition/property

v* Average close- v ¼ RT
p
packed mer molar
volume in the
mixture
e
r Dimensionless r ¼ rr
e
density
T~ Dimensionless T~ ¼ TT
temperature
p~ Dimensionless p~ ¼ pp
pressure
 

Volumetric r 2 þ p~ þ T~ lnð1  e
e r Þ þ 1  1r e
r ¼0
equation of state
" #
A Total Helmholtz XNt
fi
free energy
A
r þ T~
¼ e 1
 1 lnð1  e
rÞ þ e
r lnðr Þ
1
þ lnðfi Þ
rNRT  er r
i¼1 i
" #
G Total Gibbs free XNt
fi
energy
G
¼ e
r þ p~ þ T~ 1
 1 lnð1  e
rÞ þ e
r lnðr Þ
1
þ lnðfi Þ
rNRT  er er r
i¼1 i

or change in enthalpy upon mixing, mixture boil- References


ing point, UCST, and LCST (Lacombe and
Sanchez 1976). Lacombe RH, Sanchez IC (1976) Statistical thermody-
namics of fluid mixtures. J Phys Chem 80:2568–2580
The model has been extended also to poly-
Rodgers PA, Sanchez IC (1993) Improvement to the
meric solutions (Sanchez and Lacombe 1978), lattice-fluid prediction of gas solubilities in polymer
considering that for the polymer species, the liquids. J Polym Sci Polym Phys Ed 31:273
number of r-mers per molecule becomes infi- Sanchez IC, Lacombe RH (1976) An elementary molecu-
lar theory of classical fluids. Pur Fluids J Phys Chem
nitely large. The enthalpy of mixing of low
80:2352–2362
molecular weight solutes in polymeric liquids Sanchez IC, Lacombe RH (1978) Statistical thermody-
may be well described by the model (Sanchez namics of polymer solutions. Macromolecules
and Lacombe 1978). For polymeric mixtures the 11:1145
Sanchez IC, Panayiotou C (1994) In: Sandler SI
binary interaction parameters can be also reason-
(ed) Models for thermodynamic and phase equilibria
ably predicted on the basis of the solubility calculations. Dekker, New York, pp 187–285
parameters of the mixture constituents (Rodgers
and Sanchez 1993). For its nature the model can
describe well the equilibrium behavior of mix-
tures in the absence of strong polar interactions
among the different components of the mixture.
S

Sand Filter This is the scientific term for electrokinetic


potential in a colloidal system. Its value is related
C. V. Vedavyasan to the stability of colloidal dispersions. It also
Department of Technology, Annamalai indicates the degree of repulsion between adja-
University, Chidambaram, Tamil Nadu, India cent similarly charged particles in a dispersion.

Introduction
Filter Comparison
Sand filters are employed as primary treatment in Sand Depth
a water/wastewater industry. Raw water with Media Single Three
various particle sizes of colloidals need to be Bed usage 1–3 % 90 %
coagulated/flocculated with coagulants and floc- Service rate 2–4 gpm/ft2 7–10 gpm/ft2
culants. The filter is filled with media such as Backwash 15 gpm/ft2 15 gpm/ft2
garnet, sand of varying sizes, and anthracite. Removal 40 m 10 m
These filters could be dual-media or multimedia
based on the raw water characteristics. A very
high degree of clarity is achieved in the filtered
water on account of finer particles of garnet at the
bottom which trap finer turbidity particles. Tur-
Types of Sand filter
bidity is trapped and held throughout the entire
bed depth, rather than the top 1 or 2 in.
Filtration is used in addition to regular coagula-
Mechanical filtration will remove almost all
tion and sedimentation for removal of solids from
forms of turbidity. In many cases, filters
surface water or wastewater. This prepares the
containing specially graded and sized gravel and
water for use as a portable boiler or cooling
sand are effective in screening out turbid parti-
makeup. Filtration is a simple mechanical pro-
cles. With such units, a periodic backwashing to
cess involving mechanisms of adsorption
remove the filtered material is all the mainte-
(physical and chemical), straining, sedimenta-
nance necessary.
tion, interception, diffusion, and inertial
Zeta Potential: This is a commonly used term
compaction.
in filtration. An increase or decrease of zeta
potential along with pH is an important criterion • Dual-media filter
in particle adhesion during the filtration process. • Multimedia filter
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_525-2
2 Sand Filter

The sand in a pool sand filter (# 20 silica sand; also more dense (less space between particles),
45–55 mm) is specially graded to trap particles in they remain at the bottom. Even after high-rate
the 20–100 m range. The size and shape of the filter backwashings, the layers remain in their proper
media affect the efficiency of the solids removal. location in the mixed media filter bed.
Sharp, angular media form large voids and remove The table below lists four media used in mul-
less-than-rounded media of equivalent size. Though timedia filtration. The use of too many different
most suspended solids are trapped at the surface or media combinations causes severe backwashing
in the first 1–2 in. of bed depth, some penetration is difficulties. High wash rates expand the magne-
essential to prevent a sharp increase in pressure tite layer which might wash away the anthracite
drop. As a sand filter collects dirt, its efficiency from the filter necessitating high wash water.
increases, trapping more dirt. The media need to Media in multimedia filters:
be sufficiently coarse to allow solids to penetrate
the bed for 2–4 in.. It is time to backwash the Effective size, mm Specific
Media (in.) gravity
captured dirt out of the filter. They need the lowest
Anthracite 0.7–1.7 (0.03–0.07) 1.4
maintenance of the three types of pool filters. You
Sand 0.3–0.7 (0.01–0.03) 2.6
may need to open up the tank every 5 years or
Garnet 0.4–0.6 (0.016–0.024) 3.8
so. Sand filters are the easiest to operate and main- Magnetite 0.3–0.5 (0.01–0.02) 4.9
tain. If your sand filter requires frequent
backwashing every week or two, the sand bed may
be “mothballed,” or it may be “channeled.” It may
calcify with calcium deposits. A properly sized sand Slow Sand Filtration (SSF)
filter could go over 10 years between sand changes.
The major advantages of dual media filtration Slow sand filtration technology is especially ideal
are higher rates and the longer runs. for small communities required to use filtration to
Soft swim require annual cleaning of the filter comply with new regulations.
sand to prevent it from “gumming up.” High
amounts of bather oils can gum up a sand bed.
How SSF Works

Types of Media Slow sand filtration relies on both physical and


biological activity in controlling plant pathogens.
Quartz sand, silica sand, anthracite coal, garnet, The filter bed in SSF is constructed of a medium
magnetite, and other materials may be used as with high surface area colonized by suppressive
filtration media. Silica sand and anthracite are the microorganisms. The media also presents a phys-
most commonly used types (e.g., in filters follow- ical barrier to the passage of spores of plant
ing a hot process softener where the treated water is pathogens (Figs. 1 and 2).
intended for boiler feed, anthracite is usually used). Advantages of SSF:
The terms “multilayer,” “in-depth,” and
“mixed media” apply to a type of filter bed • It is low-energy consuming process.
which is graded by size and density. Coarse • Has great adaptability in components and
media, often 0.6–1.0 mm (0.024–0.04 in.) are applications. Maintenance is minimal.
used for closely controlled coagulation and sedi- • Systems can be built and installed by laymen.
mentation. Coarse, less dense particles are at the • Costs of building and running significantly
top of the filter bed, and fine, denser particles are lower than other disinfection methods.
at the bottom. Downflow filtration allows deep,
uniform penetration by particulate matter and In Australia, chlorination/bromination pro-
permits high filtration rates and long service cesses are most widely used for water disinfesta-
runs. Because small particles at the bottom are tion in nurseries. Chemical treatments have
Sand Filter 3

proven effective when used carefully; however, 10 % or less of the rates that are possible in rapid
they are relatively expensive and present safety filtration.
issues to the handlers and the environment.
A disadvantage of the SSF is the large amount
of land required, a consequence of the slow rates Sand Specifications
of water filtration that are possible, typically only
Sand is characterized by the diameter of the indi-
vidual sand grain (0.15–0.35 mm) and the effec-
tive size of the composite sand, ES or d10. d10 is
defined as the sieve size in mm that permits
passage of 10 % by weight of the sand. The
uniformity coefficient (UC) of sand is defined as
d60/d10. Effective size (ES) is such that approx-
imately 10 % of the total grains by weight are
smaller and 90 % are larger. ES is the minimum
size of most of the particles. Uniformity is mea-
sured by comparison of effective size to the size
at which 60 % of the grains by weight are smaller
and 40 % are larger. This latter size, divided by
the ES, is called the uniformity coefficient – the
smaller the UC, the more uniform the media
particle size.
It is recommended to use fine-grade sand
(0.15–0.35 mm), uniformity coefficient
Sand Filter, Fig. 1 A typical sand filter configuration (UC) always <3, preferably <2 and be washed
free of clay, loam, and organic matter. Fine

Sand Filter, Fig. 2 A typical slow sand filter for water purification
4 Sand Filter

particles will quickly clog the filters and frequent of organic sediment left in the sand filter are eaten
cleaning will be required. Sand that is not uni- by bacteria and protozoans which “stick” in the
form will also settle in volume, reducing the layers of slime that form around the sand parti-
porosity and slowing the passage of water. cles, and the clean water which passes through
the filter is safe to drink. Provided that the grain
size is around 0.1 mm in diameter, a sand filter
Biological Activity can remove all fecal coliforms (bacteria that orig-
inate from feces) and virtually all viruses.
Microbial activity builds up very quickly in
greenhouse nutrient solutions, and slow sand fil-
ters become active in biological suppression Conclusion
without any special inoculation. Safe drinking
water is a high priority for people without main Sand filters serve as the major equipment of fil-
facilities. tration in every area of daily use – from swim-
Slow gravity sand filters remove bacteria and ming pools to household and water treatment
other small particles from drinking water, making plants. This primary treatment shall reduce the
it safe to drink. Sand filters cannot cope with load on subsequent pressure filtration. Best engi-
heavy metals or other excessive pollutants. neering practices are advocated in the design of
Their prime purpose is to remove bacteria and sand filters and operation thereafter for clear
particles. If the source of raw water has a high water suitable for downstream hygienic use.
level of contamination, locate a new one. Even Clarifier effluents of 2–10 NTU may be improved
spring water or very clean water is to be checked to 0.1–1.0 NTU by conventional sand filtration.
for undesirable contaminants. If the water con-
tains sediment, it should be passed through an
initial settling tank before it gets into the sand References
filter.
Colorado State University, CH2M Hill Engineers, Denver
(CO) Water Department
http://www.gewater.com/handbook/ext_treatment/ch_6_
How the Filter Works filteration.jsp
http://www.poolcenter.com/sand-pool-filter-information.
The water passes through the sand from top to html
Manual of design for slow sand filtration
bottom. Any larger suspended particles are left
The Davnor BioSand Water Filter
behind in the top layers of sand. Smaller particles
S

Saturated and Supersaturated ½Anþ ½Bn 


SI ¼ log
Solutions KAB

Bart Van der Bruggen When SI = 0, the solution is saturated. When


Department of Chemical Engineering, Process SI > 0, there is an excess of AB (l) in the solution,
Engineering for Sustainable Systems (ProcESS), and the solution is oversaturated. When
KU Leuven, Leuven, Belgium SI < 0, the solution is undersaturated.
AB can be any species, and the stoichiometry
can be more complex than in this simple example.
A solution is saturated with respect to a given The saturation point (or the equilibrium constant)
substance when the maximum solubility of the depends on the temperature and pressure of solu-
substance is reached. This is reflected by the sol- tion and is different for each species.
ubility constant of the solution (Linke and Seidell When a solution is oversaturated, precipitation
1965). For example, for the precipitation reaction: may occur. Nevertheless, kinetics also play a
role: for homogeneous precipitation (in the
absence of an external surface), an SI of 3–4 is
Anþ þ Bn $ AB ðsÞ
to be applied in general, whereas for heteroge-
The solubility is determined by the equilibrium neous precipitation, an SI of 1–2 is needed.
constant of the reaction, KAB: Precipitation of a supersaturated solution is
important for membrane applications in two
ways. First, the increase of the concentration of
KAB ¼ ½Anþ ½Bn 
rejected species in the retentate may lead to
oversaturation, depending on the initial concentra-
½Anþ ½Bn 
or ¼1 tion and the ratio of permeate to feed. These spe-
KAB
cies, typically salts, can subsequently precipitate
on the membrane surface and block permeation;
with ½Anþ  and ½Bn  the activities of A and B,
this phenomenon is referred to as scaling. Scaling
respectively. The logarithmic form of this equa-
leads to an increase in energy consumption and
tion is the stability index, SI:
chemical cleaning frequency. The most well-
known sparingly soluble salts are CaSO4 and
CaCO3 (Pervov 1991), but other salts may also
precipitate, such as BaSO4 and phosphate and
silica salts (Semiat et al. 2003, Chesters 2009).

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_526-1
2 Saturated and Supersaturated Solutions

Saturated and Supersaturated Solutions, Table 1 Pretreatment methods and their effect on scaling in reverse
osmosis (Baker 2001) (XX highly effective, X moderately effective)
Pretreatment method CaCO3 CaSO4 SiO2
Acid dosage XX
Antiscalant dosage X XX
Softening/ion exchange XX XX
Preventive cleansing X X
Adjustment of process parameters X XX
Quick filtration X
Flocculation X
Micro- and ultrafiltration XX
Candle filters X

Solutions to prevent scaling include the use of The membrane process in which the highest
antiscalants or acids such as hydrochloric acid risk for scaling is encountered is reverse osmosis,
(HCl) and sulfuric acid (H2SO4). The use of because ions present in sparingly soluble salts are
acids is an effective solution, since the solubility rejected by reverse osmosis membranes. Other
of salts increases significantly at lower processes related to salt removal or transport,
pH. Sulfuric acid is the most commonly used such as electrodialysis and nanofiltration (and to
acid for this purpose. However, the trend is to a lesser extent, forward osmosis), are also at risk.
use more hydrochloric acid, because sulfuric acid Supersaturation of salts is also crucial – and in
can negatively influence the fouling speed of a this case a desired phenomenon – in the mem-
membrane by the addition of sulfate ions, which brane crystallizers. It has been shown that in a
can stimulate precipitation of e.g., gypsum membrane contactor producing supersaturated
(CaSO4). solutions, crystals with extremely high purity
A separate unit for removal of the scalant prior can be obtained, as shown in Fig. 1 for NaCl
to the membrane separation might be necessary (Drioli et al. 2004). Similar results can be
(Bremere et al. 1998), especially when going obtained for CaCO3 and MgSO4  7H2O as solid
from high to very high feed recoveries (very products. Crystal growth generally starts at solute
high permeate to feed ratio). Some pretreatment concentrations at which the nucleation occurs;
methods and their effect on scaling are summa- the growth rate, depending on the supersaturation
rized in Table 1 (Baker 2001). However, a higher degree, is determined by a combination of the
recovery shifts the problem to scaling of other nature of the growing crystal surface and the
salts with lower initial concentrations, which are diffusional rate (Curcio et al. 2001). Direct con-
not removed in advance. In any case, diagnosis, tact membrane distillation can be employed to
prediction, prevention, and control of scaling are reach the supersaturation required for
important in any membrane application with crystallization.
scaling potential (Vrouwenvelder et al. 2003).
Saturated and Supersaturated Solutions 3

Saturated
and Supersaturated
Solutions, Fig. 1 High-
purity NaCl salts obtained
in a membrane crystallizer
(Drioli et al. 2004, used
with permission of
Elsevier)

Cross-References Curcio E, Criscuoli A, Drioli E (2001) Membrane crystal-


lizers. Ind Eng Chem Res 40(12):2679–2684
Drioli E, Curcio E, Criscuoli A, Di Profio G (2004) Inte-
▶ Direct Contact Membrane Distillation grated system for recovery of CaCO3, NaCl and
▶ Electrodialysis MgSO4  7H2O from nanofiltration retentate.
▶ Forward Osmosis J Membr Sci 239:27–38
▶ Membrane Contactor Linke WF, Seidell A (1965) Solubilities of inorganic and
metal organic compounds, 4th edn. Van Nostrand,
▶ Membrane Crystallizer Princeton
▶ Nanofiltration Pervov AG (1991) Scale formation prognosis and cleaning
▶ Reverse Osmosis procedure schedules in reverse osmosis systems oper-
▶ Scaling ation. Desalination 83:77–118
Semiat R, Sutzkover I, Hasson D (2003) Scaling of RO
membranes from silica supersaturated solutions. Desa-
lination 157:169–191
References Vrouwenvelder JS, Kappelhof JWNM, Heijman SGJ,
Schippers JC, Van der Kooij D (2003) Tools for foul-
Baker RW (2001) Membrane technology. In: Encyclope- ing diagnosis of NF and RO membranes and assess-
dia of polymer science and technology. Wiley, ment of the fouling potential of feed water.
New York Desalination 157:361–365
Bremere I, Kennedy M, Johnson A, Van Emmerik R,
Witkamp GJ, Schippers JC (1998) Increasing conver-
sion in membrane filtration systems using a desupersa- Further Reading
turation unit to prevent scaling. Desalination Drioli E, Criscuoli A, Curcio E (2006) Membrane
119:199–204 contactors: fundamentals, applications and potentiali-
Chesters SP (2009) Innovations in the inhibition and ties, vol 11, Membrane science and technology series.
cleaning of reverse osmosis membrane scaling and Elsevier, Amsterdam
fouling. Desalination 238:22–29
S

Scale Inhibitor temperature increases. Common examples of


scale are calcium carbonate (CaCO3), calcium
C. V. Vedavyasan sulfate (CaSO4), barium sulfate (BaSO4), and
Department of Technology, Desalination Process strontium sulfate (SrSO4). Equally problematic
Specialist, Annamalai University, Chidambaram, are silica (SiO2) and calcium fluoride (CaF)
Tamil Nadu, India scales. Over time, without proper treatment,
scale and other contaminants build up and reduce
the flow. RO scale inhibitors eliminate scale and
Synonyms reduce fouling on the membranes, while specific
scale inhibitors reduce corrosion on the boilers.
Antiscalant The scale inhibitors prevent undesirable scale
buildup on the equipments and affect the effi-
ciency. Appropriate treatment by scale inhibitor,
Introduction conforming to the source water chemistry, will
extend the life of industrial equipment and pro-
Antiscalants (scale inhibitors) are used in drink- vide optimal process condition.
ing water and process industry to prevent scaling
or scale deposits on the membrane surface in a
Process Description
membrane-operated water treatment plant. Scal-
The chemical treatment of water associated with
ing occurs when the solubility limit of sparingly
oil and gas includes the application of scale
soluble salts/minerals is reached leading to the
inhibitors – phosphonates – to help maintain the
salt precipitation on the membrane surface as the
integrity of equipment used during the drilling
temperatures and pressures change. Scale inhibi-
and production phases. Treatment is used to
tors delay this process and allow higher concen-
reduce the concentration of scale-forming com-
trations of salts resulting in enhanced water
pounds. The accumulation of scale can reduce
recovery. Antiscalants are stable in process
flow rates or lower the efficiencies in heat
equipment and are slowly biodegradable in the
exchanger. The inhibitors can be applied
receiving surface water.
downhole of the wellhead and classified as:
What Is Scale?
• Oil miscible
Scale is a white chalky buildup of calcium min-
• Totally water-free
erals that occur as a result of the precipitation of
• Emulsified and solid
normally soluble solids that become insoluble as
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_527-4
2 Scale Inhibitor

Technical Capabilities Acidification


Available scale-inhibiting chemicals are effec- Acid addition destroys carbonate ions, removing
tive at preventing mineral deposits caused by one of the reactants necessary for calcium car-
compounds such as CaCO3, SrSO4, CaSO4, bonate precipitation. This is very effective in
BaSO4, FeS, and FeO. Appropriate scale inhibitor preventing the precipitation of calcium carbonate
and dose will identify types and concentrations of while ineffective in preventing other types of
scale-forming compounds in the water. scale. Disadvantages include corrosivity of the
Phosphonate-based scale inhibitors are effective acid, the cost of tanks, monitoring equipment,
in preventing carbonate and sulfate scales, and the fact that acid lowers the pH of the RO
whereas polymer base inhibitors are effective permeate.
for sulfate/carbonate scales of barium, strontium,
and calcium. Ion Exchange Softening
Sodium is utilized here which is exchanged for
Reverse Osmosis (RO) magnesium and calcium ions that are concen-
RO is a pressure-driven process, while its trated in the RO feed water:
pretreatment being site specific is dictated by
the raw water chemistry. Antiscalants reduce the Ca2þ þ 2 Na Z ¼> 2 Naþ þ CaZ2
extent of contaminants that attach to the mem-
brane surface during operation. Primarily, they Mg2þ þ 2 Na Z ¼> 2 Naþ þ MgZ2
delay or retard the process of membrane fouling.
Many antiscalants combat scaling and fouling by (NaZ represents the sodium exchange resin)
bonding with the contaminants in the water, When all the sodium ions have been replaced
thereby preventing it from attaching or sticking by calcium and magnesium, the resin is
to the membrane surface. These contaminants are regenerated with brine. Ion exchange softening
finally directed to the RO reject or drain. eliminates the need for continuous feed of either
A variety of antiscalants are available with acid or antiscalant.
varying chemistries based on phosphonates,
phosphates, acrylates, maleic and carboxylic Threshold Inhibition
acids, and dendrimers. Selection of antiscalant It is the ability of an antiscalant to keep supersat-
is site and application specific; they have differ- urated solutions of sparingly soluble salts. It pre-
ent capabilities for inhibiting scales that are vents the precipitation of salts once the salt has
encountered in RO system. Different antiscalant exceeded its solubility product. The chemical
chemistries have unique mechanisms for slowing inhibitors retard or delay the clustering process
crystal growth. However, the antiscalants delay of charged ions and protonuclei. The most effec-
crystal formation by slowing induction time – the tive threshold inhibitors are based on phosphonic
time between nucleation (birth of a new crystal) acids (or their salts) which have the added advan-
and crystal growth. tage of sequestering iron in a stoichiometric reac-
Three methods of scale control employed are: tion. This is critical in membrane application as
any soluble iron will cause rapid fouling while it
• Αcidification oxidizes and becomes insoluble.
• Ion exchange (zeolite) softening
• Αntiscalant addition
Performance
Antiscalant offers a variety of performance and
application benefits. They are a powerful inhibi-
tor tool against a variety of scales listed below.
Scale Inhibitor 3

CaCO3 CCPP >900 (LSI >2.8) The following categories of information must
CaSO4 3.0  Ksp be present on the MSDS:
BaSO4 105  Ksp
SrSO4 20  Ksp • Product information – product identifier
CaF 1,000  Ksp (name), manufacturer and suppliers names,
SiO2 120 ppm addresses, and emergency phone numbers
• Hazardous ingredients
The available antiscalants are highly effective • Physical data
at low dose rates in a wide range of feed water • Fire or explosion hazard data
types and pH ranges. They provide both scale • Reactivity data: information on the chemical
and inorganic fouling control while compatible instability of a product and the substances it
with all membrane configuration and types. may react with
CCPP: calcium carbonate precipitation • Toxicological properties: health effects
potential. http://www.awwa.org/Resources/ • Preventive measures
RTWCorrosivityCalc • First aid measures
Saturation-level formulas for common scale- • Preparation information: who is responsible
forming species for preparation and date of preparing the
MSDS
Calcium carbonate (Ca)(CO3)/KSP CaCO3
Barium carbonate (Ba)(CO3)/Ksp BaCO3
Calcium sulfate (Ca)(SO4)/Ksp CaSO4 Scale Prediction and Saturation
Barium sulfate (Ba) (SO4)/Ksp BaSO4 Water is said to be saturated with a compound
Amorphous silica H4 SiO4/(H20)2 x Ksp SiO2 such as calcium carbonate if it will not precipitate
Calcium fluoride (Ca) (F)2/KspCaF2 the said compound or dissolve any of the solid
Strontium carbonate (Sr)(CO3)/Ksp SrCO3 phase of the compound when left undisturbed,
Strontium sulfate (Sr) (SO4)/Ksp SrSO4 under the same conditions, for an infinite period
Magnesium hydroxide (Mg) (OH)2/KSP Mg(OH)2 of time. Water that will not precipitate or dissolve
Tricalcium phosphate (Mg) (OH)2/Ksp Mg(OH)2 a compound is at equilibrium for that compound.
The amount of a chemical compound that can
Material Safety Data Sheet (MSDS) be dissolved in water and remain in solution for
A Material Safety Data Sheet is a document that this infinite period of time is described by the
contains information on the potential hazards solubility product (Ksp). In the case of calcium
(health, fire, reactivity, and environmental) and carbonate, solubility product is defined by
how to work safely with the chemical product and relationship:
an essential starting point for the development of
a complete health and safety program. It also ðCaÞðCO3 Þ ¼ KSP ;
contains information on the use, storage, han-
dling, and emergency procedures related to the where (Ca) is the activity of sodium.
hazards of the material. The MSDS contains (CO3) is the carbonate activity.
much more information about the material than KSP is the solubility product for calcium carbon-
the label. MSDSs are prepared by the supplier or ate at the temperature.
manufacturer of the material. It is intended to tell
what the hazards of the product are, how to use In a more generalized sense, the term (Ca)
the product safely, what to expect if the recom- (CO3) can be called the ion activity product
mendations are not followed, what to do if acci- (IAP) and the equilibrium condition described
dents occur, how to recognize symptoms of by the relationship IAP = Ksp.
overexposure, and what to do if such incidents Scale indices developed are derived from the
occur. basic concept of saturation:
4 Scale Inhibitor

Scale Inhibitor, Table 1 Antiscalant consumption inevitable by extending induction time (Ferguson
Consumption (kg/h) without second-pass brine 1984, Ferguson et al. 2011; Gill et al. 1983;
recirculation Tomson et al. 2002; Amjad and Masler 1985).
First-pass RO 13.3 Time selected is the residence time the
Second-pass front/rear 3.2/3.8 inhibited water will be in the system. The inhib-
Total 20.3 itor must prevent scale formation or growth until
Consumption with recirculation the water has passed through the system and been
First pass 9.5 discharged.
Second-pass front/rear 3.2/0.6
Temperature affects the rate constant for the
Total 13.3
induction time relationship. As in any kinetic
Consumption in conventional RO design
formula, the temperature has a great effect on
First pass 7.0
reactants collision frequency. This effect is inde-
Second pass 7.0
pendent of the effect of temperature on
Total 14.0
saturation-level calculations. A basic chemistry
concept is that reaction rates increase with tem-
perature. The rates approximately double for
• If a water is undersaturated with a compound, every 10  C increase in temperature.
IAP<Ksp. It will tend to dissolve the pH affects saturation level, but it also affects
compound. the dissociation state and stereochemistry of the
• If a water is supersaturated with a compound, inhibitors (Tomson et al. 2002). By virtue of its
IAP>Ksp. It tends to precipitate the impact on the charge and shape of an inhibitor
compound. molecule, inhibitor effectiveness can be a func-
• If a water is at equilibrium with a compound, tion of pH, but may not always be significant in
IAP =Ksp. It tends not to dissolve or precipi- the pH range of interest (6.5–9.5). Acid
tate the compound. dosage and consequently the pH of the medium
IAP = ion activity product; have a significant bearing on the antiscalant
Ksp = solubility product. dosage in a membrane-based treatment plant.
Few BWRO (Brackish Water Reverse Osmosis)
units can run without scale inhibitor.
Table 1 summarizes the overall results of
antiscalant consumption at 300-ML/day of Ade-
Concentration Polarization
laide (Southern Australia) Desalination Plant
Concentration polarization is a phenomenon in
(ADP). It has been estimated that the antiscalant
which ion concentrations in a membrane’s
dose at this facility shall be 5 % lower than for a
boundary layer are projected to be higher than
conventional RO design due to brine
those of the bulk water. The amount of boundary
recirculation of the second pass ahead of the RO
layer concentration can vary from 1.12 to 1.4 
process.
that of the bulk water for clean membranes
(Byrne 2002). Higher concentrations have been
Dosage Optimization reported for fouled systems due to “cake-
Induction time. Reactions do not occur instanta- enhanced” concentration polarization.
neously. A time delay occurs when all reactants Concentration polarization can affect all
are combined. They must come together in the concentration-dependent calculations, including:
reaction media to allow the reaction to occur.
Thermodynamic evaluations of a water scale • pH
potential predict what will happen if water is • Brine ion concentrations
allowed to sit undisturbed under the same condi- • Recovery limits
tions for an infinite period of time. Scale inhibi- • Maximum recovery based on antiscalant
tors do not prevent precipitation; they delay the saturation-level maximum
Scale Inhibitor 5

• Dosage References

Amjad Z, Masler WF (1985) The inhibition of calcium


sulfate dihydrate crystal growth by polyacrylates and
Conclusion the influence of molecular weight. NACE Interna-
tional, Houston, Corrosion, 85 Paper No 357
Dosage models are available or can be developed Antiscalant technical data sheet http://www.avistatech.
for new inhibitors that allow accurate prediction com/antiscalants
Byrne W (2002) Reverse osmosis: a practical guide for
of dosage requirements and treatment failure
industrial users, vol 158. Tall Oaks Publishing, Little-
points. Specific scale inhibitors have been devel- ton, pp 457–458
oped for specific applications like for cooling Ferguson RJ (1984) A kinetic model for calcium carbon-
systems, steam boiler systems, sulfamic acid- ate scale. NACE International Corrosion, Houston,
84, Paper No 46
based descaler, corrosion nitrite inhibitor for
Ferguson RJ, Ferguson BR, Stancavage RF (2011) Model-
chilled system, corrosion inhibitor (hard water) ing scale formation and optimizing scale inhibitor
for open cooling systems, and air conditioning dosages. IDA J Desalin Water Reuse 3(2):30–39
plant. Appropriate inhibitor is chosen after Gill JS, Anderson CD, Varsanik RG. 1983. Mechanism of
scale inhibition by phosphonates. In: International
predicting the scaling tendency of the medium.
water conference, 44th annual meeting, IWC -83-4,
Corrections in the modeling in high TDS brine Pittsburgh
are required as RO predictions lack accuracy due Hijos G, Artal J, Ajuriagogeascoa I, Bidaurrazasa JA
to use of simple indices. Such corrections are (2012) Adelaide desalination plant process design:
energy use optimization. IDA J 4(2):52–56
required for noncarbonate alkalinity and free ion
Tomson MB, Fu G, Watson MA, Kan AT (2002) Mecha-
concentrations. Scale inhibitor is an indispens- nism of mineral scale inhibition, society of petroleum
able chemical in water and non-water segment. engineers. Oilfield Scale Symposium, Aberdeen
They aid in keeping the membranes from fouling Water Treatment Technology Fact sheet http://www.
aquaclear.com/scale-inhibitor-control.pdf. Accessed
so that the water will flow smoothly through. It is
Dec 2010
highlighted that appropriate selection or rather
optimization of RO configuration can result in
savings of up to 5 % as compared to conventional
design.
S

Segmented Block Copolymer polymer. Hence, at room temperature, these


materials behave like elastomers, but at a temper-
Anja Car ature above Tg or Tm of the rigid block, the
Department of Chemistry, University of Basel, materials can be processed like thermoplastics
Basel, Switzerland (Richard 2000). Thus, these copolymers are con-
sidered as thermoplastic elastomeric materials,
with several aspects of rubberlike behavior.
Segmented block copolymers or multi-block Multi-block copolymers can be synthesized
copolymers with general formula (AB)n are lin- from different polymer segments having active
ear macromolecules containing different rigid functional groups at the chain end (Ebeling and
and flexible polymeric segment or block Vana 2011). Basically, segmented block copoly-
(Richard 2000). Usually, the flexible block has a mers are formed in such a way that the chemical
glass transition temperature (Tg) below room reaction employs both monomer and preformed
temperature, whereas the rigid block has a glass functional terminated oligomers. Earlier, the seg-
transition temperature or melting temperature mented systems were synthesized through basic
(Tm) distinctly higher (Holden et al. 2004). linkages involving isocyanate chemistry (Riegel
Microphase separation in the solid state derived and Kent 2003). In contrast to the segmented
from incompatible blocks is one of the most typ- urethanes, amides, or urea copolymers, seg-
ical characteristic properties of segmented block mented polyester ether copolymers are generally
copolymers (van der Schuur and Gaymans 2007). prepared by the melt transesterification (Thomas
The morphology depends on chemical composi- et al. 2011).
tions, chain structure, molecular weight of con-
stituent blocks, thermodynamic interaction
parameters, and used solvent during its process
References
(Timothy 2003). They allow to extent signifi-
cantly the property profiles of defined polymer Ebeling B, Vana P (2011) Multiblock copolymers of sty-
materials by combining useful properties of two rene and butyl acrylate via polytrithiocarbonate-
or more different prepolymers or polymers in one mediated RAFT polymerization. Polymers 3:719–739
final product (Khastgir and Bhowmick 1998). Holden G, Kricheldorf HR, Quirk RP (2004) Thermoplas-
tic elastomer. Carl Hanser Verlag, Munich
The influence of the chemical structure and the Lodge TP (2003) Block copolymers: past successes and
chain length of segments upon the formation of future challenges. Macromol Chem Phys 204:265–273
“micro-domains” of the certain phase is very Riegel ER, Kent JA (2003) Riegel’s handbook of indus-
important and determines the final properties of trial chemistry. Kluwer, New York

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_529-2
2 Segmented Block Copolymer

Spontak RJ, Patel NP (2000) Thermoplastic elastomers: Thomas S, Visakh P. M (2011) Handbook of engineering
fundamentals and applications. Curr Opin Colloid and specialty thermoplastics, Scrivener Publishing
Interface Sci 5:333–340 van der Schuur MJ, Gaymans RJ (2007) Influence of
Subiman G, Khastgir, Bhowmick AK (1998) Effect of morphology on the properties of segmented block
block molecular weight on the mechanical and copolymers. Polymer 48:1998–2006
dynamic mechanical properties of segmented polyam-
ide. Polymer 39:3967–3975
S

Serum Proteins The salt concentration in serum is high, and


therefore demineralization is needed.
Karin Schroen Nanofiltration has a great benefit over ion
Laboratory of Food Process Engineering, exchange and electrodialysis that it reduces
Wageningen University and Research Centre, energy consumption and the partly demineralized
Wageningen, The Netherlands can be processed further into powders (van der
Horst et al. 1995). When comparing various
membranes (PSF/PVP, ZrO2, ZrO2/PSF), Doyen
Roughly 10 kg of milk consisting of 4 % fat, and coworkers (1996) concluded that the flux of
2.6 % casein, and 0.7 % serum protein, but mostly the membranes is determined by the fouling layer
of water (Walstra et al. 1999), is needed to pro- and not the permeability of the membranes. Pre-
duce 1 kg of cheese. The fat and casein are mainly vention of gel layer formation is a critical step
incorporated in the cheese, while the serum pro- and limits the concentration factors that can be
teins together with k-casein and most of the water reached.
become the whey. As indicated in Table 1, the Various authors have investigated concentra-
whey proteins are considerably smaller (3–6 nm) tion of casein either with ultrafiltration (all pro-
than the casein micelles which are typically tein is in that case concentrated to reduce the
20–300 nm. liquid flow in the cheese production lines) or
Serum protein was previously considered a microfiltration, which allows for concentration
by-product, but nowadays, serum proteins have of casein over serum protein. When focusing on
considerable economic value due to their out- this latter option, four studies are illustrative for
standing emulsification, gelling, and foaming what is possible, as shown in Table 2. The
properties, either as a serum protein isolate or obtained process conditions were very compara-
concentrate or as a specific protein. To preserve ble with the exception of the work of Krstic
these special properties, in some cases the cheese et al. (2002) who used turbulence promoters, but
process is started from a concentrated casein also did not reach high concentration factors. In
stream, while most of the serum proteins are general it can be said that for concentration of
separated and don’t receive a heat treatment that casein micelles, control over the membrane flux
can be detrimental to their functional properties. and related fouling are the most important factors
We discuss here separation of serum proteins to keep into account and that high concentration
from regular serum, separation of serum protein factors of up to 10 are feasible.
from casein during a case in concentration step, The individual serum proteins have many dif-
and isolation of specific proteins. ferent applications, as have their hydrolysates
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_531-3
2 Serum Proteins

Serum Proteins, Table 1 Concentrations and sizes of proteins present in milk (Walstra et al. 1999)
Concentration in whole milk (g/l) Average molecular size or weight
Total serum proteins 0.7 3–6 nm
a-Lactalbumin 0.12 14 kD
B-Lactoglobulin 0.32 18 kD
BSA 0.04 66 kD
Proteose-peptone 0.08 4–40 kD
Immunoglobulins 0.08 150–900 kD
Lactoferrin 0.01 86 kD
Transferrin 0.01 76 kD
Others 0.04

Serum Proteins, Table 2 Comparison of casein concentration processes


Process conditions cross flow/ Concentration
Membrane type and flux pressure factor Source
Ceraflo 0.22 mm; 2.5•10 5 m/s 6.9 m/s; 190 kPa 3 Pouliot et al. 1996
Membralox 0.2 mm 1.9•10 5 m/s 7.2 m/s; 193 kPa 2 Vadi and Rizvi 2001
1.3•10 5 m/s 10
CeraMem asymmetric 0.05 mm; 5.4 m/s; 138 kPa 2 Punidadas and Rizvi
3.1•10 5 m/s 1998
Membralox 0.1 mm; 9.7•10 5 m/s 0.45 m/s; 34 kPa turbulence 1 Krstic et al. 2002
promoters
4
2.5•10 m/s 12.5 m/s; 65 kPa

that are known to contain bioactive components. and organo-mineral membranes for use in ultrafiltra-
Since hydrolysates are much smaller as the pro- tion. J Membr Sci 113:247
Krstic DM, Tekic MN, Caric MD, Milanovic DS
teins, they can be easily removed through with (2002) The effect of turbulence promoter on cross-
ultrafiltration. Separating the whole protein from flow microfiltration of skim milk. J Membr Sci
a mixture is still a challenge; a-lactalbumin may, 208:303
for example, first be thermally aggregated, prior Pouliot M, Pouliot Y, Britten M (1996) On the conven-
tional cross-flow microfiltration of skim milk for the
to membrane ultrafiltration; alternatively also production of native phosphocaseinate. Int Dairy
adjustment of pH and salt concentration can be J 6:105
used to influence electrostatic and steric interac- Punidadas P, Rizvi SSH (1998) Separation of milk pro-
tion and in this way enhance the selectivity of teins into fractions rich in casein or whey proteins by
cross flow filtration. Food Res Int 31:265
ultrafiltration as described in, e.g., Cheang and Vadi PK, Rizvi SSH (2001) Experimental evaluation of a
Zydney (2003). uniform transmembrane pressure crossflow
microfiltration unit for the concentration of micellar
casein from skim milk. J Membr Sci 189:69
Van der Horst HC, Timmer JMK, Robbertsen T, Leenders
References J (1995) Use of nanofiltration for concentration and
demineralization in the dairy industry: model for mass
Cheang B, Zydney AL (2003) Separation of a-lactalbumin transport. J Membr Sci 104:205
and b-lactoglobulin using membrane ultrafiltration. Walstra P, Geurts TJ, Noomen A, Jellema A, van Boekel
Biotechnol Bioeng 83:201 MAJS (1999) Dairy technology: principles of milk
Doyen W, Adriansens W, Molenberghs B, Leysen properties and processes. Marcel Dekker, New York
R (1996) A comparison between polysulfone, zirconia
S

Silica DDR Membrane are all-silica clathrate compounds with three-


dimensional frameworks built of [SiO4]4 tetra-
A. F. Ismail1,2 and M. H. D. Othman1,2 hedral linked in the corners with cage-like voids
1
Advanced Membrane Technology Research in between (Zhu et al. 2000). All-silica DDR can
Centre (AMTEC), Universiti Teknologi be considered as a link between zeolites and
Malaysia, Skudai, Johor, Malaysia clathrasils because it possesses zeolitic properties
2
Faculty of Chemical and Energy Engineering, through a clathrasil structure. The chemical com-
Universiti Teknologi Malaysia, Skudai, Johor, position of all-silica DDR can be represented as
Malaysia [(C10H17N)6(N2)9][Si120O240], where C10H17N is
1-aminoadamantane used as a template molecule
in the synthesis.
Synonyms The preparation of all-silica DDR membranes
have been widely reported (Tomita et al. 2004;
All-silica DDR membrane Bergh et al. 2008; Kuhn et al. 2008). As a general
procedure of synthesis, all-silica DDR seed crys-
Zeolite is an aluminosilicate mineral and pos- tals are initially deposited on the surface of
sesses different crystal structures that determine porous alumina substrate prior to the immersion
the pore diameters, which vary between 0.3 and in mixture solution of 1-aminoadamantane agent
1 nm (Hedlund 1998). Cavities and pores are to grow a continuous DDR membrane and
uniform in size within a specific zeolite material followed by the calcination process at high tem-
and permit only molecules of certain size and perature (~700  C). The general microstructures
shape to penetrate inside the channels and reject of the resulted all-silica membrane are shown in
those of larger dimensions. This type of separa- Fig. 1. This figure indicated that dense all-silica
tion is termed as molecular sieving. Therefore, DDR membrane was formed uniformly and the
small-pore 8-ring window zeolites were devel- thickness of the membrane was 5–10 mm. The
oped for the separation of light gases. An exam- porous alumina substrate was commonly used as
ple of such zeolite is all-silica decadodecasil a support to provide high mechanical strength and
3 rhombohedral (DDR) with a window opening low flow resistance to the membrane.
of 0.36  0.44 nm (Gies 1986). The topology of According to Bergh et al. (2008), the perme-
all-silica DDR consists of window-connected ation and separation characteristics of light gases
cages in the absence of aluminum, in contrast to through all-silica membranes can be explained by
zeolite frameworks, which makes this material a taking into account three factors, which are
member of the group of clathrasils. Clathrasils (1) steric effects introduced by the window
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_533-2
2 Silica DDR Membrane

Silica DDR Membrane, Fig. 1 SEM images of the section (Tomita et al. 2004). Reprinted with permission
microstructure of a DDR type zeolite membrane formed from ref. Tomita et al. 2004. Copyright 2016, Elsevier
on a porous alumina substrate, (a) surface and (b) cross-

opening of all-silica DDR leading to molecular References


sieving and activated transport, (2) competitive
adsorption effects, and (3) interaction between Aoki K, Kusakabe K, Morooka S (1998) Gas permeation
properties of A-type zeolite membrane formed on
diffusing molecules in the cages of the zeolite.
porous substrate by hydrothermal synthesis, Journal
Pore dimension of 0.36  0.44 nm allowed of Membrane Science 141:197–205
the all-silica DDR membrane to be very suitable Bergh JVD, Zhu W, Gascon J, Moulijn JA, Kapteijn F
for the separation of CO2 and CH4, which have (2008) Separation and permeation characteristics of
a DD3R zeolite membrane. J Membr Sci
kinetic diameters of 0.33 and 0.38 nm, respec-
2008(316):35–45
tively. As reported by Tomita et al. (2004), the Gies H (1986) Studies on clathrasils.9. Crystal-structure of
separation factor (SF) of CO2 to CH4 in 50 % CO2 deca-dodecasil 3R, the missing link between zeolites
and 50 % CH4 mixed gas feed for the synthesized and clathrasils. Z Kristallogr 175:93–104
Hedlund J (1998) Thin films of molecular sieves. PhD
all-silica membrane was in the range of
Thesis. Lulea University of Technology, Sweden
100–220 at 0.5 MPa total gas feed pressure, Kuhn J, Yajima K, Tomita T, Gross J, Kapteijn F (2008)
which is much higher than that of other types of Dehydration performance of a hydrophobic DD3R
zeolite membranes such as FAU-type zeolite zeolite membrane. J Membr Sci 321:344–349
Kusakabe K, Kuroda T, Murata A, Morooka S (1997)
membrane (SF 20) (Kusakabe et al. 1997),
Formation of A Y-Type Zeolite Membrane on a
MFI-type zeolite membrane (SF 16) (Lovallo Porous alpha-Alumina Tube for Gas Separation,
et al. 1998), SAPO-34-type zeolite membrane Industrial & Engineering Chemistry Research,
(SF 30) (Poshusta et al. 2001), and LTA-type 36:649–655
Lovallo MC, Gouzinis A, Tsapatsis M (1998) Synthesis
zeolite membrane (SF 0.5) (Aoki et al. 1998).
and characterization of oriented MFI membranes pre-
Apart from its high potential in CO2/CH4 separa- pared by secondary growth. AIChE Journal
tion application, all-silica DDR membranes are 44:1903–1913.
also a good candidate for the separation of nitro- Poshusta JC, Noble RD, Falconer JL (2001) Characteriza-
tion of SAPO-34 membranes by water adsoprtion,
gen/methane (SF 20-45), carbon dioxide and
Journal of Membrane Science 186:25–40
nitrous oxide/air (SF 20-400), and air/krypton Tomita T, Nakayama K, Sakai H (2004) Gas separation
(SF 5-10) (Bergh et al. 2008). characteristics of DDR type zeolite membrane. Micro-
porous Mesoporous Mater 68:71–75
Zhu W, Kapteijn F, Moulijn JA, Exter MCD, Jansen JC
(2000) Shape selectivity in adsorption on the all-silica
DD3R. Langmuir 16:3322–3329
S

Silver Recovery by Bulk Liquid (ii) production of a large amount of toxic chem-
Membrane (BLM) ical sludge in which disposal/treatment is a very
costly affair and it is not eco-friendly; (iii) poor
Argurio Pietro process selectivity, thus metal recovery is not
Department of Environmental and Chemical achieved; (iv) adsorption-based processes are
Engineering, University of Calabria, Arcavacata not continuous, requiring regeneration steps that
di Rende (CS), Italy negatively affect process economy.
Carrier-mediated transport through liquid
membrane (LM) has been recently considered
The occurrence of silver in the natural water as one of the most powerful technology to con-
environment is of great relevance owing to its centrate, separate, and recover metal ions from
toxicity to aquatic plants and animals even at diluted solutions. LM-based separation tech-
very low concentration, particularly when it is niques combine extraction and stripping into a
in the free ion form (Ag+). Silver content into one-step process, thus having great potential for
the aquatic environment has increased in the last reducing the solvent inventory requirement and
years owing to its increasing use in the medical also allowing the use of expensive and highly
and photographic-imaging industry and in the selective extractant (Molinari and Argurio
manufacturing of electronics, silverware, and 2009). The lower capital and operating costs,
jewelry. An estimated amount of 150 tons of the low energy consumed, and the high selectiv-
silver is released into the aquatic environment ity are the main advantages of LM systems.
every year. As a result, separation and recovery Thanks to these characteristics, LM-based tech-
of silver from industrial wastewaters is of great niques permit to obtain the recovery of heavy
importance (Altin et al. 2010). metal ions and the production of water with
Conventional separation process includes pro- good quality, resulting into both environmental
cesses like solvent extraction, chemical precipi- and economic benefits.
tation, adsorption, and membrane filtration. LM-based process includes bulk liquid mem-
These techniques efficiently remove metal ions brane (BLM), emulsion liquid membrane (ELM),
producing water within international health stan- and supported liquid membrane (SLM). BLM
dards, but present some limitations: (i) large usually consists of two aqueous phase (feed and
amount of solvent required when dilute solutions strip) separated by a water-immiscible liquid
were processed, making solvent extraction not membrane phase (Molinari and Argurio 2011).
very cheap and safe, since the used solvents are Usually the organic solvents, employed as LM
often chlorinated and sometimes carcinogenic; phase, are pre-saturated with water by shaking a
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_538-6
2 Silver Recovery by Bulk Liquid Membrane (BLM)

Feed Liquid membrane Strip Agþ ðaqÞ þ CI ðaqÞ þ LðorgÞ


, ðAgLÞ CIðorgÞ (1)
L
Ag+ Ag+
The so formed complex diffuses through the
membrane towards the stripping solution where
the de-complexation reaction takes place, and CI-
and Ag+ ions are released. The so regenerated
CI− CI− carrier molecule diffuses back to the feed, and
(AgL)CI the transport cycle begins again (Fig. 1).
Thiosulfate (Rounaghi et al. 2008), cyanide, or
Ag+ Ag+ sulfite ions or other ligands can be used as strip-
CI− CI− ping agent to improve the permeating flux. Ag+
ions released in the strip phase react with the
Silver Recovery by Bulk Liquid Membrane (BLM), ligand to form a complex:
Fig. 1 Facilitated coupled cotransport for Ag(I) transfer
across a liquid membrane
Agþ þ S2 O3 2 , ½AgS2 O3  (2)
two-phase mixture and then removing the aque-
ous phase. This reaction facilitates the release of Ag+ ions
N,N-diethyl-N0 -camphanyl thiourea is a very from the LM phase into the strip phase that usu-
efficient carrier that showed very selective Ag ally is the rate determining step of the membrane
(I) extraction and transport in the presence of transport. The permeating flux largely depends
Co(II), Ni(II), Cu(II), Zn(II), Cd(II), and Pb on the nature and concentration of the stripping
(II) using the pH gradient method (Berhe ligand: for Ag+, recovery by BLM with
et al. 2006). The aqueous feed phase pH, higher dibenzopyridino-18-crown-6 and the presence
than that one of the strip phase, is usually lower of thiosulfate as stripping reagent in the strip
than 5 to avoid metal hydroxides precipitation. phase caused an evident enhancement in trans-
The strip phase usually consists of an acid (e.g., port efficiency.
HNO3) dissolved in deionized water. The main
operating parameters affecting transport selectiv-
ity are the operating pH and the carrier/metal References
ratio. It was found that process selectivity
decreases by increasing the carrier concentration Altin S, Yildirim Y, Altin A (2010) Transport of silver
in the LM phase. ions through a flat-sheet supported liquid membrane.
Hydrometallurgy 103:44–149
Macrocyclic ligands (e.g., crown) represent a
Berhe HG, Bourne SA, Bredenkamp MW, Esterhuysen C,
promising class of complexing agents tested in Habtu MM, Koch KR, Luckay RC (2006) High and
the previous years in silver recovery by BLM selective Ag(I) bulk liquid membrane transport with N,
(Rounaghi et al. 2008, 2011). In this case the Ag N-diethyl-N’-camphanyl thiourea and structure of the
complex. Inorg Chem Commun 9:99–102
(I) is transported from the feed aqueous phase to
Molinari R, Argurio P (2009) Membrane processes based
the strip phase by the so-called facilitated on complexation reactions of pollutants as sustainable
coupled cotransport (Fig. 1). At feed-LM inter- wastewater treatments. Sustainability 1:978–993
face (Fig. 1), the carrier L extracts both Ag+ ion Molinari R, Argurio P (2011) Recent progress in
supported liquid membrane technology: stabilization
and the counterion CI- by the reversible reaction
and feasible applications. Membr Water Treat
(1): 2:207–223
Silver Recovery by Bulk Liquid Membrane (BLM) 3

Rounaghi GH, Kazemi MS, Sadeghian H (2008) Trans- Rounaghi GH, Hosseiny MS, Chamsaz M (2011) Study of
port of silver ion through bulk liquid membrane using competitive transport of metal cations through bulk
macrocyclic and acyclic ligands as carriers in organic liquid membrane using 40-nitrobenzo-18-crown-6
solvents. J Incl Phenom Macro 60:79–83 and diaza-18-crown-6. J Incl Phenom Macro
69:221–229
S

Solid Electrolyte application in high temperature fuel cells and


electrolyzers. In addition to oxygen ion conduc-
Tanja Vidakovic-Koch tors, proton conductors and Li-ion conductors are
Max Planck Institute for Dynamics of Complex interesting for technical applications. The Li+ ion
Technical Systems, Magdeburg, Germany conductors have importance for development of
Li-ion batteries. Among these materials,
Li1+xAlxGe2-x(PO4)3 (LAGP) showed so far the
Solid electrolytes (SE) also termed “superionic best conductivity (Fergus).
solids” or “fast ion conductors” are solid state Solid polymer electrolytes are an ion
ionic materials exhibiting an exceptionally high conducting membranes with ionic conductivity
ionic conductivity, in the range of ionic conduc- above 10 7 S cm 1 at room temperature
tivities of liquid/aqueous electrolytes (Agrawal (Agrawal and Pandey 2008). For technical appli-
and Pandey 2008). They found applications in cations conductivities higher than 10 4 S cm 1 at
different electrochemical systems, like batteries room temperature, in addition to chemical and
and fuel cells, since their use eliminates leakage thermal stability, the capacity to be manufactured
problems associated with liquid electrolytes and in thin-sheets and low permeability for reactants/
improves system safety and durability. In electro- products are favored. Solid polymer electrolytes
chemical systems, (see “▶ Electrochemical can be roughly classified into three groups: dry
Processing”) in addition to charge transport, solid polymer electrolytes, polymer gel electro-
solid electrolytes serve as separators, i.e., mem- lytes, and polyelectrolytes. In the first group,
branes as well. polymer itself serves as a solvent, solvating
In general, there are two classes of these mate- ionic salts into a polymer host. An example is
rials: inorganic ceramics and organic polymers. poly(ethylene)oxide which is effective in solvat-
In the case of ceramic solid electrolytes, the ionic ing lithium salts for application in Li-ion batte-
conduction relies on movement of ionic point ries. In the second group, organic or inorganic
defects, which usually implies high ionic conduc- liquid electrolyte is incorporated into the polymer
tivity only at elevated temperatures. Examples of matrix forming a polymer gel electrolyte. Exam-
these materials utilizing O2 ion as a charge ple is poly(benzimidazole) doped with phospho-
carrier are yttria stabilized zirconia (YSZ), ric acid, which found an application in high
scandia stabilized zirconia (ScSZ), as well as temperature fuel cells and poly(methyl methac-
perovskite materials such as Sr/Mg-doped rylate) (PMMA) and poly-acrylonitrile (PAN)
lanthan gallat (LSGM) (Sunmdacher cross-linked with lithium or sodium salts with
et al. 2005). These materials have found an applications in batteries. Third group makes
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_542-2
2 Solid Electrolyte

so-called polyelectrolytes. They are macromole- References


cules which upon placing into water or other
ionizing solvent dissociate into highly charged Agrawal RC, Pandey GP (2008) Solid polymer electro-
lytes: materials designing and all solid-state battery
polymeric molecules. An example is sulfonated
applications: an overview. J Phys D Appl Phys
tetrafluoroethylene based fluoropolymer- 41:223001
copolymer commercially (Nafion ®) by DuPont Fergus JW (2010) Ceramic and polymeric solid electro-
which found an application in low temperature lytes for lithium-ion batteries. Journal of Power
Sources 195:4554–4569
fuel cells and electrolysers.
Sunmdacher K, Rihko-Struckmann L, Galvita V (2005)
Solid electrolyte membrane reactors: status and trends.
Catal Today 104:185–199
S

Solid Electrolyte Membrane Reactor of a solid electrolyte, with an inert electron-


conducting phase (e.g., carbon nanomaterials
Tanja Vidakovic-Koch for low-temperature applications) and catalyst
Max Planck Institute for Dynamics of Complex particles (e.g., platinum).
Technical Systems, Magdeburg, Germany In fuel cells the main goal of operation is
conversion of chemical energy of a fuel, typically
hydrogen or hydrocarbons into electrical energy
Solid electrolyte membrane reactor is a type of with high efficiency. Fuel cells work in a wide
an electrochemical reactor which utilizes a solid temperature range (25–1000  C), for which dif-
electrolyte (an ion-conducting membrane) as an ferent solid electrolytes (ceramics or polymers,
ion-conducting medium and a separator see solid electrolytes) are used. Typical examples
(Sundmacher et al. 2005). These reactors found are solid oxide fuel cells which utilize ceramic
an application in electrochemical processing. oxygen ion-conducting membrane (e.g., yttria-
Examples are fuel cells, batteries, and stabilized zirconia) and polymer electrolyte fuel
electrolyzers. Electrochemical oxidation and cell where polymer proton-conducting mem-
reduction reactions in solid electrolyte mem- brane (e.g., sulfonated tetrafluoroethylene-based
brane reactor take place in porous electrodes fluoropolymer-copolymer, commercially
which are usually directly applied on different Nafion® by DuPont) is used.
sides of the solid electrolyte. These electrodes Similar to fuel cells, in batteries the main goal
are complex composite structures which have to of operation is efficient conversion of stored
fulfill different requirements. They should pos- chemical energy into electrical energy. One
sess catalytic activity such that electrochemical example is lithium-ion polymer battery. This
reactions can take place; they should be able to type of battery exhibits up to date the highest
conduct electrons and ions which are released or energy density of all batteries (380 Wh kg 1)
consumed in electrochemical reactions, and they and allows a great variety of geometries as well
should transport non-charged reactants or prod- as thicknesses of about 1 mm, which has found
ucts of reactions to or away from the reaction site. wide commercial application in cell phones and
In practice it is difficult to satisfy all these laptop computers.
requirements. Currently so-called gas diffusion Unlike electrochemical energy-conversion
electrodes which found major application in fuel devices (fuel cells and batteries), the main pur-
cells and electrolyzers show practically the best pose of electrolyzers is high production rate of a
balance of mentioned requirements. Gas diffu- specific product at high selectivity and low
sion electrodes are usually prepared by mixing energy consumption. In some cases the desired
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_543-2
2 Solid Electrolyte Membrane Reactor

product and electrical power can be cogenerated. References


A detailed survey of applications of high-
temperature solid electrolyte membrane reactors Garagounis I, Kyriakou V, Anagnostou C, Bourganis V,
Papachristou I, Stoukides M (2011) Solid electrolytes:
for production of different industrially relevant
applications in heterogeneous catalysis and chemical
products is presented in Garagounis et al. 2011. cogeneration. Ind Eng Chem Res 50:431–472
Although in some cases notable advantages of Sundmacher K, Rihko-Struckmann L, Galvita V (2005)
solid electrolyte membrane reactors in compari- Solid electrolyte membrane reactors: Status and
trends. Catal Today 104:185–199
son to conventional catalytic reactor have been
identified, this technology still did not reach com-
mercial stage.
S

Solvent-Resistant Nanofiltration expensive due to a complicated large-scale


production process, rather brittle and intrinsically
Sanne Hermans and Ivo Vankelecom hydrophilic (low flux in apolar solvents unless
Centre for Surface Chemistry and Catalysis, surface treated). Therefore, polymeric mem-
Department of M2S, Faculty Bioscience branes are considered to be the most interesting
Engineering, KU Leuven, Leuven, Belgium material for SRNF applications. Advantages are
the large variety of available polymers, their rel-
atively low price, and the ease of processing and
Synonyms upscaling. An important issue with polymeric
membranes is their limited thermal and chemical
Organic solvent nanofiltration (OSN) stability. Interactions between organic solvent and
membrane can cause these membranes to swell
Solvent-resistant nanofiltration (SRNF) is a extensively (or even dissolve) resulting in loss of
pressure-driven technique to realize separations selectivity. Cross-linking of the membrane matrix
up to the molecular level in solvent streams is often performed to increase the polymer stabil-
(Vandezande et al. 2008). Small solvent mole- ity in strong solvents (e.g., dimethylformamide).
cules will permeate through the membrane, while Cross-linking can be achieved chemically, ther-
solutes (with a molecular weight between mally, or by irradiation (UV, plasma). Typical
200 and 1000 Da) will be retained. Applications cross-linked polymers for SRNF are polyimide,
are widespread and mainly found in the (petro) polydimethylsiloxane, and polyacrylonitrile.
chemical, pharmaceutical, and food industry. Polymeric membranes mostly have an asym-
A good SRNF membrane is characterized by an metric structure consisting of a thin, dense top
excellent performance (high flux as well as high layer on a porous support. They can be divided
selectivity); long-term mechanical, chemical, and into two categories: integrally skinned and com-
thermal stability; low fouling tendency; and a posite materials (Peeva et al. 2010). The first are
cost-effective and defect-free production. synthesized via phase inversion, in which a poly-
Both ceramic and polymeric membranes can mer film is transformed from a liquid to a solid
be applied in SRNF. Ceramic membranes are state in a controlled manner. The latter consist of
often synthesized from alumina, zirconia, or tita- two different materials, where the porous support
nia. Considering chemical, thermal, and physical is often prepared via phase inversion, while the
stability, these membranes are most robust. They dense layer is put on top via a different technique
are able to combine a good selectivity with a long (e.g., dip or spin coating, interfacial polymeriza-
lifetime. However, ceramic membranes are tion, grafting).
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_548-3
2 Solvent-Resistant Nanofiltration

Solvent-Resistant Nanofiltration, Table 1 Suppliers of commercial SRNF membranes and their products (as in
October 2012)
Company Membrane Material Stability range MWCO
Evonik DuraMem ® Lenzing P84® Acetone, ethanol, methanol, 150–900 Da
(Germany)a polyimide tetrahydrofuran, dimethylformamide*,
(*cross- dimethyl sulfoxide*,
linked) dimethylacetamide*, isopropanol,
acetonitrile, methyl ethyl ketone, ethyl
acetate, and more
PuraMem ® Lenzing P84® Toluene, heptane, hexane, methyl ethyl 280–600 Da
polyimide ketone, methyl isobutyl ketone, ethyl
acetate, and more
SolSep BV (the SolSep UF Diverse Alcohols, aromatics, esters, ketones, 10,000–20,000 Da
Netherlands)b (unspecified) chlorinated solvents
SolSep NF Diverse Methanol, ethanol, propanol, acetone, 300–750 Da
(unspecified) ethyl acetate, hexane, toluene,
chlorobenzene
Borsig GMT-oNF PDMS-based Alkanes, alcohols, aromatics, ethers, Unspecified
Membrane composites esters, ketones
Technology
(Germany)c
Inopor ® Inopor ® TiO2, SiO2 Unspecified 450–750 Da
(Germany)d nano
a
http://duramem.evonik.com/product/duramem-puramem/en/Pages/default.aspx
b
http://www.solsep.com/
c
http://mt.borsig.de/
d
http://www.inopor.com/en/index.html

Transport through SRNF membranes is com- SolSep, and Borsig offer polymeric membranes
plex due to the interactions between solvent, sol- in flat sheet form or spiral-wound modules. Inopor
ute, and membrane (e.g., swelling). Two models supplies ceramic mono- and multichannel tubes.
are often applied to describe the transport mech-
anism but also the combination of both appears.
For loose SRNF membranes, the pore-flow model Cross-References
is used while the solution-diffusion model is
applied for dense SRNF membranes. Both take ▶ Organic Solvent Nanofiltration
into account membrane properties, which can vary ▶ Organic Solvent Nanofiltration Technique
depending on the feed characteristics. This implies ▶ Organic Solvent-Resistant (OSR) Membrane
that the same membrane can behave as loose in ▶ Solvent Filtration
one solvent and as dense in another solvent.
Currently, only a limited number of compa-
nies supply commercial SRNF membranes (listed References
in Table 1). In the past, Koch Membrane Systems
(USA) was another producer of SRNF mem- Peeva LG, Sairam M, Livingston AG
(2010) Nanofiltration operations in nonaqueous sys-
branes (MPF series), but they ceased their
tems. In: Drioli E, Giorna L (eds) Comprehensive
SRNF production. Together with StarMem membrane science and engineering, vol 2, 1st edn.
(MET-Evonik, previously Membrane Extraction Elsevier, Oxford, pp 91–113
Technology), the MPF membranes were the first Vandezande P, Gevers LEM, Vankelecom IFJ (2008) Sol-
vent resistant nanofiltration: separating on a molecular
commercially available SRNF membranes, mak-
level. Chem Soc Rev 37(2):365–405
ing them the subject of many studies. Evonik,
S

Spray Coating coating buildup called spray coating. Thermal


spraying could be achieved by various techniques
Tauqir A. Sherazi including:
Department of Chemistry, COMSATS Institute
of Information Technology, Abbottabad,
Pakistan Plasma Coating

In plasma spray method, plasma gas such as argon/


Coating hydrogen or argon/hydrogen is heated by an arc
between the two electrodes. This heating process
A coating is applied to the surface of an object to causes expansion of plasma gas which accelerated
protect it from environmental effects or to through a shaped nozzle, creating very high veloc-
enhance its surface properties such as appear- ity. Temperature of the plasma gas in the arc zone
ance, corrosion resistance, wear resistance, approaches about 20,000 K which remains up to
scratch resistance, adhesion, wettability, dielec- 10,000 K even after exiting from the nozzle for
tric property, electrical conductivity, etc. The several centimeters. This stream carries the coat-
object to be coated may also be referred as sub- ing material in molten form and applies to the
strate. In some cases, the coatings act as an essen- substrate. Plasma spray coatings are commonly
tial part of the finished product such as in the case used in jet engines where it provides high-
of semiconductor devices fabrication where the temperature protection to the parts which are
substrate material is silicon wafer. exposed to combustion gases. This increases the
Coatings may be applied as liquids, gases, or life and efficiency of the system.
solids. “The coating which is applied on an object
with a liquid spray is known as spray coating.”
Suspension and solution thermal spraying are Electric-Arc Spray
the emerging methods of coating (Pawlowski
2009). Thermal spraying is a process that utilizes An electric arc is created when two conductive
thermal energy to melt material in powder, wire, or wires carrying charges of opposite polarity meet
rod form followed by providing kinetic energy to in front of spray device. This electric arc melts the
the molten or semi-molten material to propel it wires which are acting as feedstock for coating.
toward a prepared surface by expanding process Electric-arc spraying technique has the fastest
gases. The impact of these molten or semi-molten coating rates among coating technologies. Flame
particles on the surface of substrate creates a or plasma is not involved in this coating technique
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_552-1
2 Spray Coating

which significantly reduces the heat transfer to the Cold Spray


substrate material, making the process thermally
efficient. The electric-arc spray is commonly used Cold spray is technically not a thermal spray
in the automotive industry and to coat large process since it does not use thermal energy as
objects such as bridges with aluminum and zinc the primary energy source. In cold spraying,
which provide corrosion resistance properties. particles are accelerated to very high speeds
by the carrier gas forced through a
converging–diverging de Laval type nozzle.
High-Velocity, Oxy-Fuel (HVOF) Coating High-energy impact of feedstock solid particle
causes plastically deformation of particles at
HVOF utilizes an extended nozzle to heat and substrate surface which subsequently bond
accelerate the coating material. Typical HVOF metallurgically to the substrate to form a coating.
devices operate at hypersonic gas velocities The velocity is an important parameter to
which provide kinetic energy helping to produce obtain such coating, and critical velocity value
dense and well-adhered coatings. HVOF coatings for bonding depends on the material properties
can be used for coating the high-tech medical such as nature of feedstock, powder size, and
devices and coating of carbide material to bolts temperature. Some hard materials are also
used in agricultural machine which greatly reported, but soft metals such as Cu and Al are
extends the life of the bolt. best suited for cold spraying process (Seiji
et al. 2008).

Flame Spray
References
Flame spray uses combustion of gases to melt
powder, wire, or rod material and propels the Pawlowski L (2009) Suspension and solution thermal
molten droplets onto a surface to create a coating. spray coatings. Surf Coat Technol 203:2807–2829
Seiji K, Jin K, Makoto W, Hiroshi K (2008) Warm
Flame coatings are commonly used for materials
spraying–a novel coating process based on high-
requiring good wear resistance and excellent velocity impact of solid particles. Sci Technol Adv
impact resistance such as agricultural harvesting Mater 9(3):033002 (17pp)
components, oil-drilling parts, etc.
S

Static Membrane Emulsification between the two liquid phases. During the
droplet formation process, the surfactant mol-
Emma Piacentini1, Alessandra Imbrogno1 and ecules adsorb to the newly formed oil-water
Richard G. Holdich2 interface reducing the interfacial tension and
1
Institute on Membrane Technology facilitating droplet formation. The transfer
(ITM-CNR), University of Calabria, Rende (CS), rate of the surfactant molecules from bulk
Italy solution to the newly formed oil-water inter-
2
Department of Chemical Engineering, face is mainly determined by their diffusional
Loughborough University, Loughborough, transfer because of the absence of continuous-
Leicestershire, UK phase flow.
• The buoyancy force (FBG) due to the density
difference between continuous phase (rc) and
Static membrane emulsification (ME) refers to dispersed phase (rd) and influenced by the
the formation of emulsion droplets by extruding volume of droplet (Vd). It is a detaching
the dispersed phase through the membrane pores force which counteracts the interfacial tension
into the continuous phase in the absence of sur- force or capillary force.
face shear (Fig. 1). • “Push-off” or “push-to-detach” force (G), that
In the absence of shear flow at the membrane is, an additional detaching force applicable
surface, the main forces acting on the droplets when there are a large number of drops at the
forming at the membrane pore level are (see membrane surface causing drops to deform
Fig. 2): from their thermodynamically more stable
spherical shape. The contribution of this addi-
• The interfacial tension (or capillary) force (Fg) tional force is likely to be more noticeable
(retaining force) that represents the effect of with a regular array membrane, such as
the dispersed phase adhesion on the pore micro-sieve metallic membrane with highly
opening. It is a function of the dynamic inter- uniform pore spacing and pore size compared
facial tension g(t). This force is typically to conventional membranes such as the
assumed to be determined by the Young- Shirasu porous glass (SPG) type.
Laplace equation with the continuous phase
assumed to fully “wet” the membrane surface. The dispersed phase flux has a great influence
Surfactant type and concentration greatly on the spontaneous droplet formation behavior
influence the adsorption kinetics of the surfac- and depends on the viscosities of disperse and
tant and thus the dynamic interfacial tension
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_553-1
2 Static Membrane Emulsification

Static Membrane
Emulsification,
Fig. 1 Static membrane
emulsification

continuous phases and flow velocity of the dis- drops, the push-off force is zero and final drop
perse phase through the membrane pore. The size is defined only by an equilibrium of buoy-
push-off force occurs when a critical injection ancy and capillary forces (interfacial tension). At
rate is exceeded and all, or nearly all, of the increasing injection rate, more and more pores
membrane pores become active. In this condition, will be activated and the push-off force becomes
a large number of drops grow simultaneously at significant (Kosvintsev et al. 2008).
the membrane surface, and the drop diameter is Another parameter affecting the droplet
bigger than the distance between the pores, so detachment from the pore openings is the shape
that the drops push each other off at the mem- of the pore openings: noncircular pore openings
brane surface. In the limiting case, when only encouraging the spontaneous detachment of
relatively few pores are active and the distance droplets. During droplet formation from tortuous
between those pores is bigger than the size of the pores with a noncircular cross section, the
distorted dispersed phase is spontaneously
transformed into spherical droplets by interfacial
tension at the membrane surface because of the
minimization of the interfacial free energy of the
system. This phenomenon has been observed
with SPG membranes (Sugiura et al. 2001;
Christov et al. 2002).
The static ME has several advantages over
dynamic ME:

1. Simple experimental setup


2. Low energy input
3. Suitable for the production of less viscous
and/or larger droplets with uniform size
because droplet breakup due to the shear
force caused by a cross-flow pump is avoided

Static Membrane Emulsification, Fig. 2 Forces acting References


on the droplets forming at the membrane pore level in
static membrane emulsification Christov NC, Ganchev DN, Vassileva ND, Denkov ND,
Danov KD, Kralchevsky PA (2002) Capillary
Static Membrane Emulsification 3

mechanisms in membrane emulsification: oil-in-water Sugiura S, Nakajima M, Iwamoto S, Seki M (2001) Inter-
emulsions stabilized by tween 20 and milk proteins. facial tension driven monodispersed droplet formation
Colloids Surf A 209:83–104 from microfabricated channel array. Langmuir
Kosvintsev SR, Gasparin G, Holdich RG (2008) Mem- 17:5562–5566
brane emulsification: droplet size and uniformity in the
absence of surface shear. J Membr Sci 313:182–189
S

Strip Dispersion Supported Liquid high selectivity, low carrier and solvent con-
Membrane sumption, high degree of concentration enrich-
ment, and so on. Despite the abovementioned
Argurio Pietro advantages, SLMs are not currently used on a
Department of Chemical and Environmental large scale in the industry, since membrane sta-
Enginnering, University of Calabria, Arcavacata bility or lifetime is, in general, far too low to
di Rende (CS), Italy assure good commercial applications. Instability
of SLMs is due to the loss of carrier and/or mem-
brane solvent from the membrane phase which
A liquid membrane (LM) is a thin liquid film that has an influence on both flux and selectivity of the
separates two other liquid phases with which it is membrane (Kemperman et al. 1996). In addition,
immiscible. There are three basic forms of LM the flux of solute through SLM is lower because
processes: bulk liquid membrane (BLM), emul- of the higher resistance of mass transfer from the
sion liquid membrane (ELM), and supported liq- presence of static membrane solution filled in
uid membrane (SLM) (Molinari and Argurio microporous supports.
2009). The small membrane surface area per For solving the above difficulties and
unit volume represents the most important draw- obtaining LM system with high efficiency, new
back of BLMs, making them not attractive by a configurations have been proposed. Ho (2002)
technological point of view. ELMs are character- and Teramoto et al. (2000) proposed a combined
ized by a large surface area per unit source phase SLM/strip dispersion process (i.e., the strip solu-
volume, which enhances the transport rate. One tion was dispersed in the membrane organic
disadvantage of ELMs is the low emulsion sta- phase) for the removal and recovery of target
bility, so that if for any reason the membrane does species from a feed solution. This new LM con-
not remain intact during operation, the separation figuration has several advantages: (i) increased
achieved to that point is destroyed. SLMs usually stability, (ii) reduced costs, (iii) increased sim-
consist of an organic solvent impregnated in the plicity of operation, (iv) extremely efficient strip-
pores of a hydrophobic microfiltration membrane ping of the target species from the organic phase,
(Molinari and Argurio 2011). SLM combines and (v) high flux and a high concentration of the
extraction and stripping processes into one single recovered target species in the aqueous strip solu-
step, which provides the maximum driving force tion. An important limitation of SLM with strip
for the separation of a target species. SLM has dispersion system is represented by impossibility
many advantages over traditional separation to avoid the pollution of the aqueous solutions
technologies such as solvent extraction including with membrane solution due to its dissolution in
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_556-5
2 Strip Dispersion Supported Liquid Membrane

Hydrophobic membrane support


with organic solution in the pores

Feed phase

Strip phase

Phase Mixer
(organic + strip)

Organic phase

Continuous organic phase

Dispersed droplets of
strip phase Strip pump
Feed pump

Strip Dispersion Supported Liquid Membrane, Fig. 1 Schematization of the combined supported liquid mem-
brane/strip dispersion system (elaborated from He et al. (2006))

both aqueous feed and strip solutions. In this evidenced that this new configuration of LM is
context, the choice of membrane solution with applicable in the separation and recovery of sol-
water-insoluble components is a key step. utes from aqueous solutions.
The combined SLM/strip dispersion system The same LM configuration, called strip dis-
can be schematized as reported in Fig. 1: a micro- persion hybrid liquid membrane (SDHLM), was
porous hydrophobic support (e.g., polypropyl- studied by Gu et al. (2006) for the transport and
ene) acts as the liquid membrane support. The separation of Cd(II) from Zn(II) ions from aque-
strip dispersion is a mixture of an aqueous strip ous media. The results evidenced that cadmium
phase, containing a stripping agent, and an (II) can be effectively transported into the strip-
organic phase containing an extractant. During ping solution from the feed phase by the
the extraction process, the dispersion flows SDHLM using tri-n-octylamine-secondary
through one side of the SLM. A feed solution octanol in kerosene as carrier. The proposed
containing the target species is passed on the system has superiority over SLMs and ELMs in
other side of the SLM. terms of: (i) transport rate, since the efficient
In 2006, He et al. studied the recovery of Zn contact area between organic and stripping solu-
(II) ions by using the SLM/strip dispersion sys- tion results in an extra mass transfer surface;
tem. The influence of various experimental (ii) permeability coefficient and extraction or
parameters on the separation of binary Zn recovery percentage of Cd(II); (iii) efficiency
(II) and Cu(II) ions, that is, system of great of uphill transport; (iv) membrane stability;
importance to hydrometallurgy and environmen- and (v) no usage of high active surfactant and
tal protection, was investigated. Obtained results demulsification device.
Strip Dispersion Supported Liquid Membrane 3

A hollow fiber supported liquid membrane References


(HFSLM) with strip dispersion was tested by Li
et al. (2009) in the recovery of fumaric acid from Gu S, Yu Y, He D, Ma M (2006) Comparison of transport
and separation of Cd(II) between strip dispersion
aqueous effluents. Under the optimum operating
hybrid liquid membrane (SDHLM) and supported liq-
conditions, the extraction of fumaric acid was uid membrane (SLM) using tri-n-octylamine as car-
89.5 %, and the total TOC removal reached rier. Sep Purif Technol 51:277–284
96.5 %. Compared with the results obtained He D, Luo X, Yang C, Ma M, Wan Y (2006) Study of
transport and separation of Zn(II) by a combined
with SLM, the extraction was enhanced by
supported liquid membrane/strip dispersion process
26.6 % and the TOC removal by 9.5 %. Besides, containing D2EHPA in kerosene as the carrier. Desa-
no significant loss of the membrane phase was lination 194:40–51
observed, and the stability of the HFSLM with Ho WSW (2002) Combined supported liquid membrane/
strip dispersion process for the removal and recovery
strip dispersion system was remarkably good.
of metals. US Patent 6,350,419
A not negligible pollution of the aqueous solu- Kemperman AJB, Bargeman D, van Den Boomgaard T,
tions with membrane solutions was observed, so Strathmann H (1996) Stability of supported liquid
that the author concluded that further research membranes: state of the art. Sep Sci Technol
31:2733–2762
needs to be carried out to solve this important
Li S-J, Chena H-L, Zhang L (2009) Recovery of fumaric
issue. acid by hollow-fiber supported liquid membrane with
More recently (Vilt and Ho 2009, 2011), SLM strip dispersion using trialkylamine carrier. Sep Purif
with strip dispersion has been applied to the Technol 66:25–34
Molinari R, Argurio P (2009) Membrane processes based
recovery of cephalexin, an important and widely
on complexation reactions of pollutants as sustainable
used semisynthetic antibiotic traditionally pro- wastewater treatments. Sustainability 1:978–993
duced by a ten-step chemical synthesis. An enzy- Molinari R, Argurio P (2011) Recent progress in
matic synthesis for cephalexin, offering several supported liquid membrane technology: stabilization
and feasible applications. Membr Water Treat
advantages over the classical route, has been
2:207–223
developed, but it requires an in situ extraction Teramoto M, Sakaida Y, Fu SS, Ohnishi N, Matsuyama H,
which ensures enzyme stability. Obtained results Maki T, Fukui T, Arai K (2000) An attempt for the
evidenced that yield of cephalexin was increased stabilization of supported liquid membrane. Sep Purif
Technol 21:137–144
from 32 % to 42 % when in situ removal was
Vilt ME, Ho WSW (2009) Supported liquid membranes
conducted using two hollow fiber modules and an with strip dispersion for the recovery of Cephalexin.
organic membrane solution containing 10 wt.% J Membr Sci 342:80–87
Aliquat 336. Enzyme stability experiments Vilt ME, Ho WSW (2011) In situ removal of Cephalexin
by supported liquid membrane with strip dispersion.
showed that the organic membrane solution did
J Membr Sci 367:71–77
not significantly deactivate the enzyme. The final
recovery of cephalexin from aqueous stripping
solutions was achieved using complexing agents.
S

Styrene-Grafted Film the nature of base polymer and the degree of


grafting (Sherazi et al. 2008; Hwang et al.
Tauqir A. Sherazi 2015). Another advantage to graft styrene mono-
Department of Chemistry, COMSATS Institute mers is that it contains benzene ring which is
of Information Technology, Abbottabad, readily amenable to some application based
Pakistan functionalization such as sulfonation,
halomethylation, (Gubler et al. 2005; Varcoe
and Slade 2005) etc.
Styrene is an organic compound with the chemi- Many of the polymers have been investigated
cal formula C6H5CH=CH2. Styrene is also for the grafting of styrene and followed by sulfo-
known as vinyl benzene and phenylethene. Due nation to develop membranes for fuel cells appli-
to the presence of vinyl group, styrene can easily cations. Almost all commercially available
be polymerized to polystyrene. Styrene can also fluorinated polymers, such as polytetrafluor-
be used as precursor for several copolymers and oethylene (PTFE) (Ismail et al. 2005), Teflon-
also can be used for graft polymerization or FEP (Saneto et al. 2005), fluorinated ethylene
grafting (see graft polymerization) (Fig. 1). propylene copolymer (FEP) (Nasef et al. 2000),
Styrene is of commercial importance and used tetrafluoroethylene perfluoro(propyl vinyl ether)
in the production of commercially significant
products including polystyrene, styrene-
butadiene rubber (SBR), acrylonitrile butadiene
styrene (ABS), styrene-butadiene latex, styrene-
isoprene-styrene (SIS), styrene-ethylene/
butylene-styrene (S-EB-S), styrene-
divinylbenzene (S-DVB), styrene-acrylonitrile
resin (SAN), and unsaturated polyesters. These
materials are used in rubber, plastic, insulation,
fiberglass, pipes, automobile and boat parts, food
containers, and carpet backing.
The presence of the vinyl group allows styrene
to graft onto base polymer matrix. Styrene-
grafted films could be produced by grafting onto
ready-made polymer films, or films can also be Styrene-Grafted Film, Fig. 1 Chemical structure of
prepared after grafting process depending upon styrene

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_557-1
2 Styrene-Grafted Film

Styrene-Grafted Film,
Scheme 1 Styrene
grafting onto polymer

copolymer (PFA) (Cardona et al. 2002), Gubler L, Gursel SA, Scherer GG (2005) Radiation
polyvinylidene fluoride (PVDF) (Elomaa grafted membranes for polymer electrolyte fuel cells.
Fuel Cells 5:317–335
et al. 2000), ethylene-tetrafluoroethylene copoly- Hwang DS, Sherazi TA, Sohn JY, Chang NY, Park CH,
mer (ETFE) (Scott et al. 2000), polychlorotri- Guiver MD, Lee YM (2015) Anisotropic radio-chem-
fluoroethylene (PCTFE) (Zhao and Jin 1988), ically pore-filled anion exchange membranes for Solid
etc., were reported to be used for grafting with alkaline fuel cell (SAFC), J Membr Sci, 495:206–215
Ismail AF, Zubir N, Nasef MM, Dahlan KM, Hassan AR
styrene. Styrene-grafted films have also been (2005) Physico-chemical study of sulfonated polysty-
developed using polyethylene (Sherazi rene pore-filled electrolyte membranes by electrons
et al. 2008, 2009, 2013) as base polymer. induced grafting. J Membr Sci 254:189–196
Styrene-grafted and sulfonated poly(ethylene Nasef MM, Saidi H, Nor HM (2000) Proton exchange
membranes prepare d by simultaneous radiation
terephthalate) films were also studied as bioactive grafting of styrene onto poly(tetrafluoroethylene-co-
polymers to produce a “biointegrable” artificial hexafluoropropylene) films. I. Effect of grafting con-
anterior cruciate ligament (ACL) (Ciobanu ditions. J Appl Polym Sci 76:220–227
et al. 2006). The scheme of styrene grafting Saneto A, Fumihiro M, Shogo I, Li J, Takaharu M,
Akihiro O, Yosuke K, Masakazu W (2005) Fabrication
onto polymer to produce styrene-grafted film of PEFC membrane based on PTFE/FEP polymer-
can be represented by Scheme 1. alloy using radiation-grafting. Nucl Instrum Methods
Grafting can be initiated by various methods B 236(437):442
including chemical initiator, radiation technique, Scott K, Taama WM, Argyropoulos P (2000) Performance
of the direct methanol fuel cell with radiation-grafted
etc. (see graft polymerization). polymer membranes. J Membr Sci 171:119–130
Sherazi TA, Ahmad S, Kashmiri MA, Guiver MD
(2008) Radiation induced grafting of styrene onto
References ultra-high molecular weight polyethylene powder and
subsequent film fabrication for application as polymer
electrolyte membranes. I: influence of grafting condi-
Cardona F, George GA, Hill DJT, Aasoul FR, Maeji tions. J Membr Sci 325:964–972
J (2002) Copolymers obtained by the radiation- Sherazi TA, Ahmad S, Kashmiri MA, Kim DS, Guiver
induced grafting of styrene onto poly MD (2009) Radiation induced grafting of styrene onto
(tetrafluoroethylene-co-perfluoropropylvinyl ether) ultra-high molecular weight polyethylene powder and
substrates. 1. Preparation and structural investigation. subsequent film fabrication for application as polymer
Macromolecules 35:355–364 electrolyte membrane. II: sulfonation and characteri-
Ciobanu M, Siove A, Gueguen V, Gamble LJ, Castner zation. J Membr Sci 333:59–67
DG, Migonney V (2006) Radical graft polymerization Sherazi TA, Sohn JY, Guiver MD, Lee YM (2013) Poly-
of styrene sulfonate on poly(ethylene terephthalate) ethylene based anionic exchange membranes for solid
films for ACL applications: “grafting from” and chem- alkaline fuel cells (SAFC). J Membr Sci 441:148–157
ical characterization. Biomacromolecules Varcoe JR, Slade RCT (2005) Prospects for alkaline
7(3):755–760 anion-exchange membranes in low temperature fuel
Elomaa M, Hietala S, Paronen M, Walsby N, Jokela K, cells. Fuel Cells 5:187–200
Serimaa R, Torkkeli M, Lehtinen T, Sundholm G, Zhao XZ, Jin JL (1988) Study of radiation graft styrene
Sundholm F (2000) The state of water and the nature onto pre-irradiated poly-chlorotrifluoroethylene films.
of ion clusters in crosslinked proton conducting mem- Radiat Phys Chem 31:805–808
branes of styrene grafted and sulfonated poly(vinyli-
dene fluoride). J Mater Chem 10:2678–2684
S

Submerged Membrane energy to maintain the flux, which often exceeds


10 kWh/m3 for circulation. Moreover, in a typical
A. B. Koltuniewicz membrane modules (especially capillary, spiral,
Warsaw University of Technology, Faculty of and flat plates), the requirements as to the mate-
Chemical and Process Engineering, rials combined with a complicated structure
Biotechnology and Bioprocess Engineering cause additional serious costs. Another important
Division, Warsaw, Poland parameter is the right choice of membrane mate-
rial (chemical compatibility) as well as appropri-
ate pore size distribution. Membranes should
Synonyms have the narrowest pore size distribution as pos-
sible. There is also a rule that the smaller the pore
Submerged flat-sheet module; Zeolite membrane size, the smaller is the tendency for the inner pore
-characterization blocking, which may be irreversible.
In immersed membrane systems (Fig. 1), the
Submerged (immersed) membrane (SM) is an innovative approach is to take use of the newer
original idea, representing cheaper alternative to concepts such as critical flux theory or turbu-
conventional membrane modules employed in lences generated by gas sparging. The role of
cross-flow system. SM design involves placing gas sparging in submerged membrane is similar
flat or capillary membranes directly in the tank, to cross-flow (to facilitate turbulences) but much
usually vertically (capillary can also be laid hor- more cheaper. The gas flowing between the cap-
izontally). The air (or other gas) is supplied from illaries or sheets causes reciprocal and gentle
the bottom of the tank. Very small transmem- movement that keep the flow of permeate flux
brane pressure (below 1 bar) is generated hydro- with lower amount of energy (below 3 kWh/m3).
statically but often enhanced by a small vacuum. In some cases the costs for periodic
Although the permeate flux is smaller (up to backflushing and/or cleaning of membranes
35 LMH) compared with the cross-flow, which (CIP cleaning in place) have to be added. This
requires a larger membrane surface area, but then requires the use of additional expenditure on
power consumption is significantly lower. In con- chemicals and to dispose and further complicates
ventional cross-flow systems, the feed flows tan- the process (automation) and causes the system
gentially to membrane surface to reduce the downtime. However, during ultrafiltration, only
concentration polarization or to remove cake. stopping of the plant, is sufficient for polarizing
Therefore, conventional (cross-flow) membrane layer that spontaneously be dissolved in the core
system solutions consume large amounts of (bulk) due to back-diffusion. In the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_558-3
2 Submerged Membrane

Submerged Membrane,
Fig. 1 Submerged
membranes

microfiltration process, the gas sparging gently (expansion and modification) of existing systems.
moves the membranes which cause crushing of Thanks to its numerous advantages, submerged
the filter cake layer. In individual cases, where membranes found itself since its inauguration
possible, it is used in addition to other methods of popularity in the following areas:
cleaning the membranes, such as flushing of the
liquid phase (penetration) or gas phase and chem- • Food industry (beverages, alcohols, dairy)
ical cleaning of various intensities. Thus, the best • Chemical industry
adapted strategies for cleaning the submerged • Electronic
membranes should be adapted for the specific • Mechanics
case. The chemically supported backflushing is • Laundries
used daily, chemical cleaning of high concentra- • Bathing
tion once per week, or intensive chemical • Photo
cleaning annually. • Medicine
The main advantages of SM system should • Agriculture (livestock and aquaculture)
therefore be low investment costs, which result • Wastewater treatment
from a simple and reliable design, easy installa-
tion, and compact size (small footprints). Low
operating costs result from the low power con-
References
sumption, low maintenance costs, and ease of use
and repairs, through continuous monitoring. In Koltuniewicz AB (2010) Integrated Membrane Opera-
addition to these economic advantages, sub- tions in various Industrial Sectors. In: Drioli E and
merged membrane also features high perfor- Giorno L (eds) Membrane Science and Engineering.
mance and high efficiency. Submerged Elsevier 4(1):109–154
membranes can be easily used for retrofitting
S

Submerged Membrane Bioreactor the following: (1) legislation, (2) local water
scarcity, (3) return on investments, (4) environ-
A. B. Koltuniewicz mental impact, and (5) public and politician
Faculty of Chemical and Process Engineering, acceptance (Judd 2011).
Biotechnology and Bioprocess Engineering Flat plate or capillary membranes are usually
Division, Warsaw University of Technology, immersed vertically in a tank where feed is deliv-
Warsaw, Poland ered. The capillary membranes can also be
arranged horizontally (see Table 1). The perme-
ate is discharged by means of collectors on the
Synonyms outside of the tank under hydrostatic pressure or
light vacuum using a pump. The integration of
Immersed Membrane Bioreactor (IMBR) membrane and reactor introduces well-known
benefits, such as accelerating the kinetics of the
Submerged membrane bioreactors (SMBs) are process and increasing its efficiency. Continuous
a type of membrane bioreactor MBR, where two removal of the products from the reaction space
processes, i.e., the chemical reaction and separa- and the retention of the substrates shifts the equi-
tion, took place simultaneously to produce a syn- librium to the right (toward product), thus
ergistic effect. The first idea of membrane reactor increasing the efficiency of the process. In this
connection was founded at Rensselaer Polytech- case, the membrane also helps to avoid adverse
nic Institute, Troy, New York (Smith et al. 1969). reactions, which can lead to transient products.
The first use of MBR to the activated sludge in Submerged membrane bioreactors are much
wastewater treatment plants has been done by more cost-effective when compared to conven-
Dörr-Oliver, Inc., Milford, Connecticut, USA tional cross-flow membrane modules (see
(Hardt et al. 1970). After several years this idea Table 1).
was popularized in Japan and developed by The role of the costly cross-flow has been
Yamamoto et al. (1989) and the company replaced in SMB by mild hydrodynamic condi-
KUBOTA, which introduced further integration tions, where gas sparging is often used (see
in the form of flat sheet membranes immersed Fig. 2). For this purpose, the gas is supplied
directly in the reactor tank. The first application from the bottom so as to flow over the surface
of submerged membrane reactor is the sewage of the membrane. The role of gas sparging in
system, which is considerably simplified compar- submerged membrane bioreactors is twofold,
ing to conventional (see Fig. 1). The rapid devel- i.e., hydrodynamics and mass transfer enhance-
opment of SMB applications has been caused by ment. The gas flow increases the turbulence and
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_559-4
2 Submerged Membrane Bioreactor

a
sand pretreat- sand
grids aeration settler disinfection
wastewater filtration ment filtration
effluent

sludge to disposal

b Membrane
Aeration
Bioconversion
Sedimentation

SMB

sand
wastewater grids
filter
pretreatment effluent

gas sparging

sludge to disposal

Submerged Membrane Bioreactor, Fig. 1 Comparison between (a) conventional wastewater plant and (b) SMB
wastewater plant

Submerged Membrane Bioreactor, Table 1 Comparison of two types of membrane bioreactors manufactured by
ZENON ®, i.e., sidestream tubular MBR and submerged SMB (Cote and Thompson 2000)
Membrane bioreactor MBR Submerged membrane bioreactor SMB
Model Permaflow Z-8 ZeeWeed ZW-500
Surface area [m2] 2 46
Permeate flux [l/m2h = LMH] 50–100 20–50
Pressure [bar] 4 0,2–0,5
Airflow rate [m3/h] – 40
Energy [kWh/m3] 4–12 0,3–0,6

produces smooth movements which help to (Yimaza et al. 2006), as well as waters for irriga-
remove the filter cake from the membrane surface tion. Industrial sectors that use the SMB are food
during microfiltration and reduces the concentra- and beverages, where high loads of chemical
tion polarization layer during the ultrafiltration. oxygen demand must be reduced. Other sectors
In the case of aerobic bioreactor, the gas may of the industrial wastewater treatment plants are
simply be air. In the case of anaerobic bioreac- in the textile, electronics, pharmaceutical, chem-
tors, inert gas is used to assist desorption of gas- ical, metal finishing, automotive, petrochemical,
eous products from the liquid. and pulp and paper. SMB reactors are also used
The SMB is most often used to remove xeno- on offshore oil and gas platforms and on barges,
biotic and various biological nutrients, i.e., sub- ships, boats, and yachts (Table 2).
stances such as carbon, nitrogen, and phosphorus, SMB has a lot of advantages compared with
for the treatment of municipal, industrial waste- conventional systems, in particular activated
water, water treatment, and recycling of different sludge (ASB Yilmaz et al. 2006). The use of
process waters. SMB is also used for the purifi- microorganisms floating freely allows for easier
cation of groundwater and surface waters access to the substrate (a few microns) and thus a
Submerged Membrane Bioreactor 3

faster bioconversion compared with ASB which is much faster compared to mass transport
(several hundred microns of flocks in activated in the activated sludge. Thus, using SMB is cheap
sludge). SMB can operate effectively in all dilute and easy, because it helps minimize capital and
solutions even below threshold values for ASB operating expenses. Low energy costs are associ-
that is 0.01 kg COD/(m3 day). This is because the ated with the use of energy-efficient method of
kinetics of bioconversion in the SMB is faster removing a filter cake (in MF) or a polarizing film
since it is limited only by chemical reaction, (in UF) from the surface of the membrane, such
as gas sparging in moderate hydrodynamic con-
ditions. Low capital cost based on a simple and
very compact design, which consists of closely
arranged membranes directly immersed in the
tank bioreactor design with compact stacked
membranes that are placed directly in the reactor.
In addition, the SMB does not require settlers,
thus occupying less space (footprint) in sewage
treatment plants, which, in case of conventional
solutions, can be very burdensome to the envi-
ronment, particularly in the open air. Using SMB
ensures greater bioconversion kinetics and shows
better flexibility and versatility of bioconversion.
SMB bioreactor has many other important fea-
tures such as high-performance density and ease
of membrane replacement and disposal of waste,
ease of automation, and ease of design and scale-
up. SMB systems are easy to operate and main-
tain, allow for remote monitoring and control,
and are much easier to control by the operator.
These characteristics predestine the SMB to
development and retrofitting existing facilities.
The global market is growing rapidly at a 20 %
annual rate value that is estimated to exceed 1bln
$ in 2012 (Judd 2011).
The main suppliers of bioreactors with sub-
Submerged Membrane Bioreactor, Fig. 2 Gas sparg- merged membranes are:
ing around the capillary membranes in the laboratory
stand

Submerged Membrane Bioreactor, Table 2 Comparison of main different SMBs (Yang et al. 2006)
Manufacturer KUBOTA ® MITSUBISHI RAYON ® ZENON ®
Membrane type Flat sheet Hollow fiber Hollow fiber
Membrane pore size [mm] 0,4 0,1–0,4 0,04
Membrane material PE (chlorinated) PE PVDF
Membrane configuration Vertical Horizontal Vertical
Surface area in module [m2] 0,8 105 31,6
Industrial plants 400 204 127
Municipal plants 1138 170 204
4 Submerged Membrane Bioreactor

1. KUBOTA ®, MICRODYN-NADIR ®, concentrated activated sludge. J Water Pollut Control


WEISE , TORRAY , KUBER® (flat sheet
® ® Fed 42:2135–2148
Judd S (2011) The MBR book. Principles and applications
membranes) of membrane bioreactors for water and wastewater,
2. ZENON ®, MITSUBISHI RAYON ®, 2nd edn. Elsevier, Oxford, UK
SIEMENS-MEMCOR , KOCH-PURON ®,
®
Smith JCV, Gregorio DD, Talcott RM (1969) The use of
ASAHI KASEI ®, KMS KOREA ultrafiltration membranes for activated sludge separa-
tion. In: Proceedings of the 24th Annual Purdue Indus-
LENNTECH BV ®, TRIQUA ®, TORRAY ®, trial Waste Conference. Purdue University, Lafayette,
COLLOIDE ®, MEMSTAR®, ASIA pp 1300–1310
GIANT ®, MOTIMO ® (hollow fiber) Yamamoto K, Hiasa M, Mahmood T, Matsuo T (1989)
3. NORIT ® (tubular) Direct solid-liquid separation using hollow fiber mem-
brane in an activated sludge aeration tank. Water Sci
Technol 21:43–54
Yang W, Cicek N, Ilg J (2006) State-of-the art of mem-
brane bioreactors: world wide research and commer-
References cial applications in North America. J Membr Sci
270:201–211
Cote P, Thompson D (2000) Wastewater treatment using Yilmaz I, Kabay N, Bryjak M, Y€ uksela M, Wolska J,
membranes: the North American experience. Water Koltuniewicz AB, (2006) Submerged
Sci Technol 41:209–215 membrane–ionexchange hybrid process for boron
Hardt FW, Clesceri LS, Nemerow NL, Washington DR removal. Desalination, 198: 310–315. DOI:10.1016/j.
(1970) Solids separation by ultrafiltration for desal.2006.01.031.
S

Sulfonated Aromatic Polymer 2003). A high degree of sulfonation results in


swelling of the membrane which is manifested
S. M. Javaid Zaidi1,2 and Kripal S. Lakhi1 in the form of lower or reduced mechanical sta-
1
Australian Institute for Bioengineering and bility (Meyer and Schrickel 2013). Sulfonation is
Nanotechnology, The University of Queensland, the best technique to make the polymer soluble in
Brisbane, QLD, Australia appropriate solvents especially good for thermo-
2
King Fahd University of Petroleum & Minerals, plastics which are not soluble in any solvents,
Dhahran, Saudi Arabia such as polyether ether ketone. Exposing the
sulfonated polymers to temperatures higher than
300  C results in degradation of the polymer after
Sulfonated aromatic polymers (SAP hereafter), as which sulfonic acid groups are released from the
the name suggests, are polymers obtained by polymer backbone (Meyer and Schrickel 2013;
sulfonation of the aromatic polymers. Mem- Zaidi 2003). Incorporation of sulfonic acid
branes fabricated from the sulfonated aromatic groups into the polymer backbone widens the
polymers are SAP membranes. Sulfonation pro- scope and application of parent aromatic poly-
cess imparts a number of desirable and useful mer. The applications of SAP includes such
properties such as high ionic conductivity, better diverse and important areas as fuel cells, electro-
hydrophilicity, and relatively higher solubility of dialysis, ion-exchange resins and catalysts, surgi-
the parent aromatic polymer (Vona and Knauth cal instruments, implant, and wound healing and
2013). Sulfonation introduces sulfonic acid func- dressing to name a few (Vona and Knauth 2013).
tionality by simple electrophilic aromatic substi- SAP membranes are widely viewed by the scien-
tution thereby enabling enhanced proton tific community as a possible replacement of the
transport necessary for high proton conduction existing state of the art Nafion ® membrane devel-
in fuel cells applications (Vona and Knauth oped by Du Pont. Some of the key and important
2013). Additionally, presence of sulfonic acid properties of SAP that are of interest to the sci-
groups converts the parent polymer into ionomers entific community and industry include ionic
without polymer chain degradation and increases conductivity, water uptake, permeability,
its glass transition temperature (Zaidi 2003; Xing increased solubility, and mechanical stability
and Kerres 2006). The number of sulfonic acid (Vona and Knauth 2013; Zaidi 2003; Othman
groups, also called degree of sulfonation (DS in et al. 2007). Besides, SAP membranes are eco-
short), can be controlled by controlling the sulfo- nomical and easy to introduce sulfonic acid
nation reaction parameters, such as temperature groups by a simple method.
and time (Meyer and Schrickel 2013; Zaidi
# Her Majesty the Queen in Right of Australia 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_560-1
2 Sulfonated Aromatic Polymer

Sulfonated Aromatic Polymer, Fig. 1 Structures of common sulfonated aromatic polymers

Several variations of SAP based membranes often separation of sulfonated polymer from the
such as sulfonated poly (ether ether) ketones reaction mixtures poses a challenge. The choice
(SPEEK), sulfonated polyphenylsulfones of the approach is dictated by the properties and
(SPPSU), sulfonated polyethersulfone (SPES), functionality desired in the SAP membranes
etc., to name a few, have been investigated as (Vona and Knauth 2013; Meyer and Schrickel
polymer electrolyte membrane in polymer fuel 2013; Zaidi 2003; Tohidian et al. 2013).
cells. Of these, the most studied and highly prom- Sulfonation can be accomplished using a vari-
ising SAP is the polymer based on poly (ether ety of sulfonating agents such as fuming sulfuric
ether ketones) or PEEK. Sulfonated PEEK acid, concentrated sulfuric acid, chlorosulfonic
(or SPEEK) is known to have high proton con- acids, and sulfur trioxide (both in liquid and gas-
ductivity and high thermal and mechanical sta- eous forms) (Vona and Knauth 2013; Meyer and
bility. High level of sulfonation makes polymer Schrickel 2013; Zaidi 2003). These agents are
membranes amorphous and reduces its mechani- classified as strong and mild agents and conse-
cal strength, making membranes brittle (Zaidi quently affect the final yield and extent of sulfo-
2003; Tohidian et al. 2013). Structures of some nation. As with any organic reaction, sulfonation
common sulfonated aromatic polymers are process is also marred with unwanted side reac-
shown in Fig. 1. tions, cleavage of chain to mention a few if not
Sulfonation of aromatic polymer membranes properly carried out especially with fuming sul-
can be achieved by two different approaches furic acid (Meyer and Schrickel 2013; Zaidi
namely postsulfonation approach and direct sul- 2003). Each of these sulfonating agents has
fonation of the aromatic polymers. In this some adverse effect on the sulfonation process.
method, the aromatic polymer is first sulfonated Use of fuming sulfuric acid generates lots of
to the desired degree and then membranes are water as a by-product thereby promoting the
fabricated from it. In the other approach, the reverse reaction, i.e., desulfonation. The genera-
membranes are first fabricated and then sulfona- tion of HCl as a by-product limits the use of
tion is carried out on the membrane. In this case cholorosulfonic acid as a sulfonation agent as
the surface of the membrane is modified, while in the generated acid must be neutralized. Some
the other case the whole of the polymer is mod- milder forms of sulfonating agents are
ified by sulfonation (See also ▶ postsulfonation trimethylsilyl chlorosulfonate, acetylsulfate, or a
membrane). However, the latter approach is most complex of SO3 with amine or trialkyl phos-
commonly used than the former for a variety of phates also commonly used (Meyer and Schrickel
reasons. Each of the two approaches has its own 2013; Zaidi 2003). Choice of the sulfonating
advantages and disadvantages. In post- agent depends on the kind and type of the aro-
sulfonation, it is difficult to control and is limited matic polymer and its molecular weight. Utmost
by the solubility of the polymer as it is carried out care should be taken when sulfonation reaction is
in homogeneous medium, whereas direct sulfo- carried out to avoid these side reactions.
nation consumes large quantity of solvent and
Sulfonated Aromatic Polymer 3

References membranes for fuel cells applications. J Macromol


Sci B Phys 52:1578–1590
Meyer,M, Schrickel J (2013) Sulfonated polymers: simple Vona M,D, Knauth P (2013) Sulfonated aromatic poly-
chemistry for high-tech materials and applications. mers as proton-conducting solid electrolytes for fuel
Speciality chemicals magazine cells: a short review. J Phys Chem 227:595–614
Othman MHD, Ismail AF, Mustafa A (2007) Physico- Xing D, Kerres J (2006) Improvement of synthesis proce-
chemical study of sulfonated poly (ether ether ketone) dure and characterization of sulfonated poly(arylene
membranes for direct methanol fuel cell application. ether sulfone) for proton exchange membranes. J New
Malays Polym J 2(1):10–28 Mater Electrochem Syst 9:51–60
Tohidian M, Ghaffarian SR, Shakeri SE, Bahlakeh Zaidi SM (2003) Polymer sulfonation-A versatile route to
G (2013) Sulfonated aromatic polymers and organi- prepare proton-conducting membrane material for
cally modified montmorillonite nanocomposite advanced technologies. Arab J Sci Eng 28(2B):183
S

Sulfonated Block Copolymer membranes such as sulfonated polyimides, poly


Membrane (ether ether ketone)s (PEEK), poly(ether sulfone)s
(PES), poly(phenylene sulfide) (PPS), etc. with
S. M. Javaid Zaidi1,2 and Kripal S. Lakhi1 improved properties. Sulfonated polymer mem-
1
Australian Institute for Bioengineering and branes however have their own disadvantages.
Nanotechnology, The University of Queensland, Sulfonation of polymers is prone to side reactions
Brisbane, Australia resulting in cross-linking. Additionally, due to
2
King Fahd University of Petroleum & Minerals, the inherent insolubility of sulfonated polymers,
Dhahran, Saudi Arabia the nature of the solution changes from homoge-
nous to non-homogenous as a result of sulfona-
tion process (Meier-Haack et al. 2005). High
When two different monomers couple in all pos- degree of sulfonation is essential for higher pro-
sible ways, it gives rise to what is known as a ton conductivity but it causes swelling and a
copolymer. Depending on the coupling pattern, consequent loss of mechanical strength (Meier-
copolymers are of following three types: random Haack et al. 2005; Yeo et al. 2012; Lee
copolymer, block copolymer, and graft copoly- et al. 2013a). The aforementioned problems can
mer. In block copolymer, two separate chains be overcome partially if not completely by using
(or blocks) of two monomers A and B are linked a sulfonated block copolymer. The unique feature
together as shown in Fig. 1. A typical structure of of sulfonated block copolymer is the existence of
a multiblock copolymer is shown in Fig. 2. micro-phase separation since the two blocks are
It is well established in literature that chemically different and incompatible while
sulfonated polymer membranes have superior covalently bonded to each other. The micro-
properties such as high proton conductivity, phase separation is a function of the chemical
higher glass transition temperature, and higher nature of the different blocks and/or length of
mechanical, thermal, and chemical stability as the blocks. The presence of high density of sul-
compared to non-sulfonated or parent polymeric fonic groups on the hydrophilic side results in a
membranes. It is also well known that a sulfona- well-connected phase-separated ion transport
tion process introduces sulfonic group function- path which enhances proton conductivity without
ality which is the main reason for high affecting physical properties (Lee et al. 2013a).
performance of these sulfonated membranes. Polystyrene is an example of a block copolymer
Chemical modification of polymeric materials which exhibits phase-separated morphology
by treatment with a variety of sulfonating agents (Meier-Haack et al. 2005). This morphological
has given birth to a host of sulfonated polymeric feature of block copolymers is most desirable
# Her Majesty the Queen in Right of Australia 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_561-1
2 Sulfonated Block Copolymer Membrane

Sulfonated Block Copolymer Membrane, Fig. 1 Typical coupling pattern in a block copolymer

SO3H
O O O O
C C N O N C C N N
H H H H
Y
X
Z

Sulfonated Block Copolymer Membrane, Fig. 2 General structure of a typical multiblock copolymer: sulfonated
polyaramide multiblock copolymer

especially in electrochemical applications such comprising of polystyrene sulfonate (PSS) and


as in direct methanol fuel cells (DMFC) and in hydrogenated polyisoprene (hPI) blocks has
water treatment. Many studies dealing with been employed as a nanofiltration
sulfonated multiblock copolymers with ion (NF) membrane with excellent results for the
exchange capacities (IEC) ranging from 4.1 to removal of metal ions such as copper, cadmium,
5.6 meq/g for fuel cells applications have been and nickel ions (Yeo et al. 2012). It is believed
reported, for example, sulfonated polymer that (hPI) chains perform a dual role of providing
obtained from 4,40 -dichlorodiphenyl sulfone flexible support matrix and induce thermody-
(SDCDPS), and hydroquinone shows IEC namic incompatibility with the PSS chains. This
value of 4.1 meq/g. Another interesting helps in controlling the self-assembly of struc-
sulfonated block copolymer obtained from tures in the nanometer scale (Yeo et al. 2012).
4,40 -dichlorodiphenyl sulfone and bis Additionally, these nanostructured membranes
(hydroxyphenyl)fluorene shows IEC value of allow higher water flux as compared to conven-
4.5 meq/g (Takamuku and Jannasch 2012). It is tional RO membranes due to sulfonated block
also reported that sulfonated multiblock copoly- copolymers (Lee et al. 2013b).
mer membranes have higher proton conductivity
at high temperatures and low relative humidities
(RHs) as compared to sulfonated polymer mem- References
branes (Meier-Haack et al. 2005; Yeo et al. 2012;
Takamuku and Jannasch 2012). Sulfonated block Geise GM, Freeman BD, Paul DR (2010) Characterization
copolymer membranes also find application in of a sulfonated pentablock copolymer for desalination
applications. Polymer 51:5815–5822
water treatment for removal of ionic pollutants
Lee KH, Chu JY, Kim AR, Nahm KS, Kim C-J, Yoo DJ
from wastewater where block copolymer com- (2013a) Densely sulfonated block copolymer compos-
prising of polystyrene sulfonate (PSS) and hydro- ite membranes containing phosphotungstic acid for
genated polyisoprene (hPI) has been used for fuel cell membranes. J Membr Sci 434:35–43
Lee KH, Chu JY, Kim AR, Nahm KS, Yoo DJ (2013b)
membrane fabrication (Yeo et al. 2012). Reverse
Highly sulfonated poly(arylene biphenylsulfone
osmosis (RO) and nanofiltration are currently the ketone) block copolymers prepared via post sulfona-
most widely used technique for water treatment, tion for proton conducting electrolyte membranes.
where the use of sulfonated block copolymers has Bull Korean Chem Soc 24(6):1763
Meier-Haack J, Taeger A, Vogel C, Schlenstedt K,
been investigated to improve the mechanical
Lenk W, Lehmann D (2005) Membranes from
integrity and enhance water permeability. In a sulfonated block copolymers for use in fuel cells. Sep
recent report, sulfonated block copolymer Purif Technol 41:207–220
Sulfonated Block Copolymer Membrane 3

Takamuku S, Jannasch P (2012) Multiblock copolymers Yeo J, Kim SY, Kim S, Ryu DY, Kim T-H, Park MJ
with highly sulfonated blocks containing di- and (2012) Mechanically and structurally robust
tetrasulfonated arylene sulfone segments for proton sulfonated block copolymer membranes for water
exchange membrane fuel cell applications. Adv purification applications. Nanotechnology 12:11
Energy Mater 2:129–140
S

Supported Liquid Membrane nonporous, polymeric, or liquid membrane


phase and desorbed into another liquid phase.
Vladimir S. Kislik Some authors called this process pertraction.
Campus Givat Ram, Casali Institute of Applied While solvent extraction is an equilibrium pro-
Chemistry, The Hebrew University of Jerusalem, cess, SLM separation is a dynamic,
Jerusalem, Israel nonequilibrium diffusion process governed by
the kinetics of the membrane transport. There-
fore, the amount of transported compounds is not
Supported or immobilized liquid membrane proportional to the amount of the organic, mem-
(SLM or ILM) is one of the three-phase liquid brane phase as it is in extraction.
membrane systems in which the membrane phase Usually SLMs are based on hydrophobic
(liquid) is held by capillary forces in the pores of organic solvent immobilized in a polymeric
microporous polymeric or inorganic film. Sup- membrane separating two aqueous solutions. In
port separates two aqueous solutions: the feed some cases, the arrangements are opposite, and
(donor) and the strip (receiving, acceptor) phase the pores in the support separating two
(see Fig. 1). The compounds of interest are sepa- nonaqueous phases are impregnated by water.
rated from the aqueous sample feed phase into an The SLM may be fabricated in different geome-
organic liquid membrane phase, and then they are tries. Flat sheet SLM is useful for research, but
continuously back extracted to the other side of the surface area to volume ratio is too low for
the membrane into the strip phase. The driving industrial applications. Spiral-wound and
force is the difference in concentration of the hollow-fiber SLMs have much higher surface
compounds between the phases. areas of the LM modules (103 and 104 m2/m3,
A SLM usually consists of an organic solvent respectively).
immobilized in the pores of a hydrophobic The main problem of SLM technology is the
microfiltration membrane. In many cases, the stability: the chemical stability of the carrier, the
organic solvent contains a carrier which is able mechanical stability of porous support,
to selectively bind one of the components from etc. Relatively new LM technologies, developed
the separated mixture (feed solution) which with the aim to improve stability parameters, are
improves selectivity. The general term for mass gel LM formed by liquid-phase gelation in the
transport through liquid membranes under the pores, ion-exchange membranes as supports,
chemical potential gradient as a driving force is ionic liquids (ILs) used as a membrane phase,
permeation. The permeants from liquid feed swollen polymeric membranes, and polymeric
(donor solution) are transported through a inclusion membranes (PIM), formed by casting
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_566-2
2 Supported Liquid Membrane

Supported Liquid
Membrane,
Fig. 1 Scheme of a
supported liquid membrane

the solution of polymer and plasticizer (solvent problems, have resulted in their application in
characterized by high viscosity) to form a thin, many sometimes very different fields where
flexible, and stable film. All these technologies selective and efficient separation methods are
are considered as modifications of the SLMs. necessary: in hydrometallurgy, biotechnology,
SLM can also be formed by immobilizing the wastewater treatment, the capture of greenhouse
membrane phase between two nonporous films gases, analytical and environmental chemistry,
which are permeable to transported substances and in the pharmaceutical industry.
and usually nonselective. The latter is much SLM separation systems can be classified into
more stable but is less suitable due to a higher several different groups, according to their
mass transfer resistance. preparation methods, types of membrane support
Successful applications of SLMs are possible and membrane liquids, module types used, and
due to their advantages compared to other sepa- their application (for details, see Dzygiel and
ration methods. The main advantages of SLMs Wieczorek 2010).
are the small amounts of organic phase and
extractant (carrier) used, one-step mass transfer,
the possibility of achieving high separation fac-
References
tors, concentration of extracted compound
(s) during separation, and low separation costs. Dzygiel P, Wieczorek P (2010) Supported liquid mem-
SLMs have been used to solve an increasing brane and their modifications:definition, classifica-
number of separation problems, including metal tions, theory, stability, applications and perspectives.
In: Kislik V (ed) Liquid membranes principles and
and organic compound separation and the resolu-
applications in chemical separations and Wastewater
tion of stereoisomers. The unique flexibility and treatment, 1st edn. Elsevier, Amsterdam, The Nether-
ease of preparation of SLMs in various configu- lands, Ch. 3 pp 73–140
rations, despite some stability and lifetime
T

Temperature Polarization 50–80 % of energy is consumed as the latent heat


for the water vapor production, whereas 20–40 %
Maria Tomaszewska is lost by conduction through the membrane
Faculty of Chemical Technology and (Alkhudhiri et al. 2012). Thus, the temperatures
Engineering, West Pomeranian University of in the bulk feed and permeate solutions (Tf and
Technology, Szczecin, Szczecin, Poland Tp, respectively) differ from the corresponding
temperatures at the membrane/solution interface
where vapor–liquid transition occurs (Tmf and
In the membrane distillation (MD) process, mass Tmp), which is presented in Fig. 1. This phenom-
and heat transfer through a hydrophobic micro- enon is termed as temperature polarization
porous membrane occurs simultaneously. The (TP). A decrease of temperature on the feed
mass transfer proceeds through the membrane side reduces the partial vapor pressure being in
pores, whereas the heat is transferred both equilibrium with the liquid phase, whereas higher
through the pores (with permeate flux) and across temperature on the permeate side increases the
the membrane material. partial pressure which results in a reduction of
According to the mechanism of MD, water both the driving force (i.e., vapor pressure differ-
and volatile solutes present in the feeding solu- ence (pf pp)) and the permeate flux through MD
tion evaporate from the liquid–vapor interface on membranes. The boundary layers are formed at
the feed side of a hydrophobic membrane. The the membrane surfaces both on the feed and per-
vapor is transferred through the membrane pores meate sides. This causes an additional resistance,
and subsequently is either condensed in the besides a membrane resistance, and is considered
stream of cold distillate flowing along the mem- as the limiting factor of the mass transport effi-
brane or removed from a membrane module on ciency (Khayet 2011).
the distillate side. Regardless of MD configuration, the mass and
Since the mass transfer in MD occurs in a heat transport through the membrane as well as
vapor form, the energy for water evaporation the effects of temperature boundary layers at the
has to be supplied from the hot feed to the membrane surfaces which affected the magnitude
liquid-membrane interface. When the vapor is (extent) of TP should be taken into account. The
condensed at the vapor–liquid interface on the most severe, negative influence of TP can be
cold side of the membrane, the energy (heat) is expected in DCMD, where a substantial resis-
released. Moreover, a part of energy accumulated tance of the boundary layers present in a liquid
in the hot feed is transferred across the membrane form on the both sides of the membrane can be
material and the gas trapped in the pores. Around observed.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_573-4
2 Temperature Polarization

Temperature Heat and mass


Polarization, Fig. 1 Heat
and mass transfer through
the membrane in DCMD
configuration Tmf
Tf Vapor
cmf Tmp
cf Tp
Heat, conduction

Hot feed
Heat with

permeate
Vapor

Cold
Pf
Pp

Boundary Membrane
layer

In the vacuum membrane distillation (VMD) – Optimized thickness, because it is inversely


process, the vacuum provides insulation against proportional to the rate of mass and heat trans-
conductive heat loss through the membrane, and port through the membrane
the boundary layer resistance on the permeate – High porosity, since the conductive heat trans-
side is negligible. In the air gap membrane distil- fer coefficients of the gases entrapped in the
lation (AGMD), a stagnant air is introduced pores are an order of magnitude smaller than
between the membrane and the condensation sur- those of the used membrane materials
face which reduces a heat loss by conduction.
However, an additional resistance to mass trans- TP can be also diminished when the flow rate
fer is generated. In sweep gas membrane distilla- of streams along the membrane surface reduces
tion (SGMD), an inert gas is used to sweep the the boundary layer thickness.
vapor at the permeate side of a membrane. The
gas barrier reduces the heat loss, but the condi-
tions are not stationary, and the mass transfer References
coefficient increases (Alkhudhiri et al. 2012).
TP in MD can be reduced by using appropriate Alkhudhiri A, Darwish N, Hilal H (2012) Membrane
membranes, which are characterized by: distillation: a comprehensive review. Desalination
287:2–18
Khayet M (2011) Membranes and theoretical modeling of
– As low as possible, thermal conductivity of the membrane distillation: a review. Adv Colloid Interf
membrane material to reduce heat loss Sci 287:2–18
through conduction
T

 
Temperature Polarization Y ¼ T fm  T pm = T f  T p
Coefficient (TPC) ¼ 1  H=h where 1=h ¼ 1=hf  1=hp

Maria Tomaszewska The hf and hp are the heat transfer coefficients in


West Pomeranian University of Technology, the feed and permeate boundary layers, respec-
Szczecin, Szczecin, Poland tively, and H is the global heat transfer coefficient
of the MD process.
TPC indicates a reduction in the effective
In all membrane distillation (MD) configurations, driving force (vapor pressure difference through
the mass and heat transfer takes place simulta- the hydrophobic membrane) and has a negative
neously. In the process the water vapor is trans- influence on DCMD productivity.
ferred through a porous hydrophobic membrane. When the thermal boundary layer resistances
In order to achieve evaporation of water at the are reduced, the temperature differences between
membrane-liquid interface, the heat has to be the liquid-vapor interfaces and the bulk tempera-
supplied from the warm feed. In direct contact tures become close to each other, and TPC
membrane distillation (DCMD), the vapor con- approaches to 1. This value can be achieved in a
denses at the cold membrane-liquid interface, and properly designed module, in which the only
the heat is released to a cold distillate. This cre- limitation is mass transfer. For a poorly designed
ates temperature gradients in the boundary layers module with high heat resistance of boundary
adjacent to both sides of the membrane. The layers, the value of Y approaches to zero and
temperatures in the bulk solution (Tf and Tp) are the process is limited by heat transfer. Usually,
different from the corresponding values on the for the appropriate designed systems, the value of
membrane surfaces (Tfm and Tpm). The heat trans- Y is in the range of 0.4–0.7.
fer across the boundary layers is often considered The performance of DCMD module can be
as the limiting factor for mass transfer in DCM- improved by the application of turbulent flow
D. The temperature polarization coefficient promoters or net spacers to minimize the heat
(TPC) (Y) is generally used as a measure of the resistance and to increase the heat transfer coef-
magnitude of the boundary layer resistance in ficients of the boundary layers (Khayet and
relation to the total heat transfer resistance. TPC Matsuura 2011). Generally, TPC increases with
can be also written as a function of the heat increasing feed and permeate flow rates and is
transfer coefficients in the thermal boundary reduced with increasing temperature of a feed.
layers: Moreover, this coefficient strongly depends on
the membrane characteristics. The driving force

# Springer-Verlag Berlin Heidelberg 2012


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_574-3
2 Temperature Polarization Coefficient (TPC)

of MD is decreased by both temperature polari- negligible. In this case TPC depends on the heat
zation and concentration polarization. Therefore, transfer coefficient in feed boundary layer and
they can be combined in one coefficient called the increases with a membrane permeability (pore
vapor pressure polarization coefficient (Khayet size and porosity).
2011).
TPC defined and calculated for DCMD can be
also applied to other MD configurations. In sweep
References
gas membrane distillation (SGMD) and air gap
membrane distillation, the heat transfer coeffi- Khayet M (2011) Membranes and theoretical modeling of
cient on the permeate side is much smaller than membrane distillation: a review. Adv Colloid Interf
that on the liquid side. Therefore, in SGMD the Sci 164:56–88
flow rate of sweeping gas controls the process. In Khayet M, Matsuura T (2011) Membrane distillation.
Principles and applications. Elsevier, Amsterdam
vacuum membrane distillation, the boundary
layer resistance on the permeate side is
T

Tetrazole Group ponent of gas generators in automobile airbags.


Extensive work has also been carried out in the
Tauqir A. Sherazi field of medicinal chemistry, where tetrazoles are
Department of Chemistry, COMSATS Institute frequently used as metabolically stable surro-
of Information Technology, Abbottabad, gates for carboxylic acids (Lin 2005; Pu
Pakistan et al. 2008).
One of the recent researches in the develop-
ment of novel microporous organic polymers
Tetrazoles are a class of heterocyclic compounds (MOPs) represented that by the introduction of
consisting of a five-member ring of four nitrogen tetrazole groups into highly microporous poly-
and one carbon atom. The chemical formula for meric frameworks resulted the favorable CO2
simplest tetrazole is CN4H2 and the chemical sorption with superior affinity in gas mixtures
structure is represented in Fig. 1. and selective CO2 transport by presorbed CO2
Tetrazoles have wide range of applications molecules that limit access by other light gas
which are currently receiving considerable atten- molecules. This proves the importance of
tion (Butler 1996); therefore, the literature on tetrazole groups in designing MOP membrane
tetrazole is expanding rapidly. This functional materials for economic CO2 capture processes
group has a role in coordination chemistry as a (Singh et al. 2006). Proton-conductive and par-
ligand (Du et al. 2011), as well as in various ticularly anhydrous proton conductivity of poly
materials sciences applications including photog- (5-vinyltetrazole)-based composite membranes
raphy, energetic materials, and membranes were also evaluated and found to be efficient not
(Gomes 2012; Herr 2002; Miyata et al. 2004, only for intermediate temperature fuel cells but
2005). Tetrazole and its derivatives such as also in solid electrochromic devices (Vyas
5-aminotetrazole are sometimes used as a com- et al. 1986).

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_575-1
2 Tetrazole Group

Tetrazole Group, Herr RJ (2002) 5-Substituted-1H-tetrazoles as carboxylic


Fig. 1 Chemical structure acid isosteres: medicinal chemistry and synthetic
of tetrazole methods. Bioorg Med Chem 10(11):3379–3393
Lin P, Clegg W, Harrington RW, Henderson RA (2005)
Synthesis and structures of 5-(pyridyl)tetrazole com-
plexes of Mn(II). Dalton Trans 2388–2394
Miyata Y, Date S, Hasue K (2004) Propellants, explos.
Pyrotechnics 29:247
References Miyata Y, Kanou H, Date S, Hasue K (2005) Combustion
Characteristics of the Consolidated Mixtures of
Butler RN (1996) Tetrazoles. In: Katritzky AR, Rees CW, 5-Amino-1H-tetrazole and Sodium Perchlorate. Sci
Scriven 48 EFV (eds) Comprehensive heterocyclic Technol Energ Mater 66:233
chemistry II, 49 vol 4. Pergamon Press, Oxford, p Pu H, Wu J, Wan D, Chang Z (2008) Synthesis and
621–678 anhydrous proton conductivity of poly
Du N, Park HB, Robertson GP, Dal-Cin MM, Visser T, (5-vinyltetrazole) prepared by free radical polymeri-
Scoles L, Guiver MD (2011) Polymer nanosieve mem- zation. J Membr Sci 322(2):392–399
branes for CO2-capture applications. Nat Mater Singh P, Verma RD, Meshri DT, Shreeve JM
10:372–375 (2006) Angew Chem Int Ed 45:3584
Gomes ADS (2012) New polymers for special applica- Vyas DM, Partyka RA, Doyle TW (1986) Bristol Myers
tions. InTech Publisher, Croatia Co., USA, Ger. Offen. DE 3531453
T

Thermo-responsive Membrane advanced separation by utilizing the thermo-


Surfaces responsive conformational change of the functional
surface layer (Chu 2011).
Liang-Yin Chu Various grafting techniques, including chem-
Membrane Science and Functional Materials ical grafting, plasma-induced grafting, radiation-
Group, School of Chemical Engineering, Sichuan induced grafting, and so on, can be employed to
University, Chengdu, Sichuan, China prepare thermo-responsive membrane surfaces
by grafting thermo-responsive polymers onto
the membrane surfaces. According to the location
Thermo-responsive membrane surfaces (also of grafted polymers on the membranes, thermo-
called thermosensitive membrane surfaces) are responsive membrane surfaces can be classified
membranes with thermo-responsive/thermo- as surface-covering model (Fig. 1a), pore-
sensitive surfaces prepared by grafting or coating covering model (Fig. 1b, d), and pore-filling
thermo-responsive/thermo-sensitive materials onto model (Fig. 1c) (Chu et al. 2011). For the pore-
the membrane surface by certain chemical or phys- covering and pore-filling models (Fig. 1b–d), the
ical methods. The substrate membranes provide effective membrane pore sizes can be self-
mechanical strength and dimensional stability, regulatively adjusted by the thermo-responsive
while the conformational changes of the grafted volume phase transition behaviors of the grafted
thermo-responsive polymers on the membrane thermo-responsive materials, i.e., the grafted
surfaces result in the thermo-responsive character- thermo-responsive materials can act as smart
istics. The surface wettability characteristics and valves that respond to environmental temperature
the membrane resistance as well as transmembrane stimuli.
permeability of such membranes can be controlled Poly(N-isopropylacrylamide) (PNIPAM) is a
or adjusted by self-regulation according to the popular thermo-responsive polymer. It shows a
responsive conformational change of the grafted distinct and reversible phase transition at the
or coated thermo-responsive materials on the mem- lower critical solution temperature (LCST)
brane surfaces. Because there are numerous cases in around 32  C. PNIPAM-based polymers are usu-
which environmental temperature fluctuations ally used to fabricate thermo-responsive mem-
occur naturally, and the environmental temperature brane surfaces (Fig. 1a–c). When the
stimuli can be easily designed and artificially con- environmental temperature is lower than the
trolled, much attention has been focused on thermo- LCST, the PNIPAM-based materials exhibit a
responsive membrane surfaces. Such membranes swollen and hydrophilic state; however, when
can be used for both controlled release and the temperature is higher than the LCST, the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_581-3
2 Thermo-responsive Membrane Surfaces

Thermo-responsive
Membrane Surfaces,
Fig. 1 Schematic
illustration of thermo-
responsive membrane
surfaces grafted with
responsive materials
possessing thermo-induced
shrinking (a–c) and
thermo-induced swelling
behaviors (d). (a) Surface-
covering model, (b, d)
pore-covering model, and
(c) pore-filling model

PNIPAM-based materials show a shrunken and temperature (UCST) of the PAAM/PAAC-based


hydrophobic state. By such thermo-responsive IPN gel, the IPN hydrogels retain a shrinking
conformational change of the membrane surface state. On the other hand, when the environmental
layer, the surface wettability characteristics and temperature is higher than the UCST of the IPN
the membrane resistance as well as transmem- gel, the IPN hydrogels retain a swelling state. For
brane permeability of the membranes can be the pore-covering model (Fig. 1d), the effective
self-regulatively controlled or adjusted according membrane pores change from an “open” situation
to the environmental temperature change (Chu into a “closed” situation when the temperature
2011). increases from one that is below the UCST to
Interpenetrating polymer networks (IPNs) of another that is above the UCST.
poly(acrylamide) (PAAM) and poly(acrylic acid)
(PAAC) are featured with a thermo-responsive
volume phase transition characteristic that is the References
reverse of that of PNIPAM, i.e., the swelling of
PAAM/PAAC-based IPNs is induced by an Chu LY (2011) Smart membrane materials and systems.
Springer, Berlin
increase rather than a decrease in temperature.
Chu LY, Xie R, Ju XJ (2011) Stimuli-responsive mem-
Therefore, the thermo-responsive membrane sur- branes: smart tools for controllable mass-transfer and
faces constructed from PAAM/PAAC-based separation processes. Chin J Chem Eng 19:891–903
IPNs are featured with negatively thermo- Chu LY, Li Y, Zhu JH, Chen WM (2005) Negatively
thermoresponsive membranes with functional gates
responsive characteristics (Fig. 1d) (Chu
driven by zipper-type hydrogen-bonding interactions.
et al. 2005). When the environmental tempera- Angew Chem Int Ed 44:2124–2127
ture is lower than the upper critical solution
T

Thin-Sheet Zeolite Membranes used in most literature studies so far. Occasion-


ally, sintered metal tubes and frits were used.
Wei Liu Those supporting materials serve well for the
Energy and Environment Technology purposes of fundamental studies and proof of
Directorate, Pacific Northwest National concept experiments. For actual membrane prod-
Laboratory, Richland, WA, USA uct development, however, novel product designs
and manufacturing processes are needed to pro-
duce large zeolite membrane areas suitable for
Zeolite materials possess some unique properties, industrial applications at a cost competitive with
such as molecular-sieving functions, excellent existing separation technologies.
chemical and thermal stability, and low costs. Ceramic tube-supported zeolite membranes
Today, zeolites are used in a variety of catalytic are now commercially available. These tubes
reaction and adsorption separation processes. have a length about 1 m and outer diameter
They are a very attractive class of materials for from 1.0 to 3.0 cm. A number of membrane
membrane usage. A large number of scientific tubes can be bundled together to form a mem-
articles and patent applications have been brane module or separation device. Those zeolite
published on zeolite membranes for recent two membranes are demonstrated at pilot and small-
decades. The feasibility of making zeolite mem- scale commercial plants for dehydration of alco-
branes and their unique molecular-sieving func- hols and organic solvents. However, their cost
tions was demonstrated in the late 1990s and (Caro and Noack 2009), which ranged from
early 2000s, which includes those common zeo- $1,000 to 3,000/m2, is too high to be used widely.
lite frameworks consisting of SiO2, Al2O3, and In addition, a great number of membrane tubes
Na2O, such as NaA, X-type, Y-type, ZSM-5, are required for large-scale industrial processes,
silicalite, and mordenite. For example, the flux which present significant challenges to engineer-
and selectivity of a zeolite membrane was ing and installation of membrane separation
reported to be one to two orders of magnitude equipment. For example, it is estimated that
higher than the polymeric membranes for solvent about 70,000 of membrane tubes are needed for
dehydration (Morigami et al. 2001). ethanol dehydration in a medium-size ethanol
Zeolites are ceramic-type materials, and self- plant of 150 million liters per year production
supported zeolite membranes are too fragile to be capacity. Instead of a single hole, several holes
made as large sheets (or plates). Thus, zeolite are made into one membrane tube to achieve
membranes are typically grown on a porous sup- incremental improvement to the membrane area
port structure. Ceramic disks and tubes have been packing density.
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_582-1
2 Thin-Sheet Zeolite Membranes

Thin (-μm) porous


Growth of an ultra-thin
support sheet:
zeolite membrane on the
• Permeable, strong support
• Stable under membrane
growth conditions and
preparation conditions Cross-sectional view of
• Uniform pore structures an actual membrane
at sub-micrometer sample
• Stable in organic solvents
and at elevated
temperatures
• Low cost

Thin-Sheet Zeolite Membranes, Fig. 1 Design concept of thin-sheet zeolite membranes

One approach to address the cost and mem- zeolite membrane typically occurs in a strong
brane area problems is to make zeolite mem- basic solution at temperatures ranging from
branes like polymeric membrane sheets. Spiral 60  C to 180  C. After growth, posttreatment
wound polymeric membranes are made at fairly sometimes is needed for the removal of templates
low costs and used in large-scale seawater desa- and opening of zeolite pores. The possible
lination. The design concept of thin-sheet zeolite posttreatment methods are oxidation in an O2
membranes is illustrated in Fig. 1. One critical gas environment at high temperatures, oxidation
challenge is the support structure. Thinness of the in plasma or ozone gas environment at moderate
support sheet is necessary to reduce material con- or low temperatures, and solvent extraction. Hav-
sumption, membrane weight, and transport resis- ing a uniform surface pore structure at micro- and
tance. Thin sheets also enable package of large sub-micrometer levels is necessary for deposition
membrane areas in a given volume, i.e., obtaining of a thin, continuous zeolite membrane layer on
high membrane area packing density. the support. It is obvious that a continuous zeolite
As general requirements of a membrane sup- membrane less than 10 mm thick cannot be
port, the support sheet needs to be highly perme- formed on a support surface of pores or defects
able so that mass transport through the support larger than 10 mm. The zeolite membrane can
would not present a significant resistance for work under separation conditions that could be
most separation applications, and the support problematic to polymeric materials, such as in
sheet needs to be sufficiently strong to provide hydrocarbon and organic solvent media and at
the mechanical strength for the membrane sheet high temperatures (relative to environment).
to withstand a pressure gradient under separation Thus, the support sheet needs to be stable under
conditions for a long time. The specific require- separation conditions so that application and per-
ments pertinent to zeolite membrane preparation formances of the zeolite membrane would not be
are (i) stability under zeolite membrane growth compromised by the support. Finally, the support
and preparation conditions, (ii) uniform surface sheet needs to be low costs.
pore structures at micro- and sub-micrometer No commercially available materials could be
levels, and (iii) stability under the zeolite mem- found yet when the above criteria were applied to
brane separation conditions. The growth of a the selection of a suitable support sheet. Porous
Thin-Sheet Zeolite Membranes 3

Surface
texture

Zeolite membrane
surface texture

12cm x 12cm x 50µm porous


NaA zeolite membrane grown on
Ni support sheet
the 50µm-thick porous Ni sheet

Thin-Sheet Zeolite Membranes, Fig. 2 NaA zeolite membrane grown on 50 mm-thick porous Ni sheet support

ceramic disks work well as a zeolite membrane by secondary growth methods (Liu et al. 2011b).
support but have not been made as thin, strong, The secondary growth consists of two basic pro-
inexpensive sheets yet. Sintered metal plates cess steps: seeding and growth. The support sur-
meet the requirements of mechanical strength face is first coated with a layer of small crystals of
and chemical and thermal stability. But they are targeted zeolite framework that act as a seed for
too thick and too expensive. On the other hand, zeolite crystal growth. The seed coating also
metal foams and metal meshes have the pore helps smoothening of the support surface. Then,
opening too large to be deposited with a thin, a continuous layer of intergrown zeolite crystals
continuous zeolite membrane layer. Micro- and is formed by hydrothermal growth of the seeded
ultrafiltration polymeric membranes have ade- support under suitable conditions. Thin-sheet
quate surface pore structures but fall short of zeolite membranes grown on such a support are
chemical and thermal stability. No report on for- illustrated with a NaA membrane in Fig. 2. The
mation of high-performance zeolite membranes 50 mm-thick porous Ni alloy sheet is strong
on a polymeric support has been found yet. enough to be self-supported and flexible enough
Thin porous metallic sheets have recently to bend and shows uniform surface pore struc-
been developed that can meet all the above tures. After membrane growth, the sheet surface
criteria (Liu et al. 2011a; Liu and Canfield changes its color from metallic gray to darken
2012). The thin-metal sheets made of Ni, Ni glassy luster. A dense and continuous membrane
alloys, and steels possess the physical and chem- layer comprising intergrown zeolite crystals is
ical properties of those metallic materials and formed on the metallic support surface. No cracks
provide suitable pore structures for the prepara- and pinholes are seen. Although there are differ-
tion of a thin layer of zeolite membranes. These ent sizes and shapes of crystals on the membrane,
metal sheets are made of inexpensive metal oxide a pure NaA crystal phase is confirmed by X-ray
raw materials and have large potential for mass diffraction analysis. It is worth noting that the
production at low costs. As a reference, steel zeolite membrane shows excellent adhesion
sheets and plates are produced at a price as low onto the support, which is largely attributed to
as $1/kg. It was demonstrated that zeolite mem- the thinness of the zeolite membrane layer. The
branes can be directly prepared on such supports zeolite membrane is so thin that the membrane-
4 Thin-Sheet Zeolite Membranes

Process
A stack of 13cm x
stream in
13cm x 55 µm Sweep
zeolite membrane stream in
sheets

Membrane Process
core stream out

Sweep +
permeate out

Thin-Sheet Zeolite Membranes, Fig. 3 Package of thin membrane sheets into a working module for cross-flow
separation and mass transfer

grown sheet behaves similar to the bare metal membrane sheet and flow in perpendicular direc-
sheet, strong and flexible. tions. The membrane surface per unit volume
The thin-sheet design paves the way for mass (SAV) of the stack for this module design can be
production of zeolite membranes at competitive estimated by the following equation:
cost. Materials used to make the metal sheet
support and prepare zeolite membranes are typi- 1
SAV ¼
cally inexpensive commodity products. By mak- 0:5LP þ 0:5LF þ Lm
ing thin-sheet membranes, the raw materials
become a minor cost factor. The membrane cost where Lp, LF, and Lm are permeate (or sweep)
will be largely determined by the preparation channel spacing, feed (or process) channel spac-
process costs. Current planar sheet or plate prod- ing, and membrane thickness, respectively. If
ucts, such as papers, metal foils, glass, and poly- Lp = 1 mm, LF = 1 mm, and Lm = 0.05 mm,
meric membranes, are manufactured in large bulk SAv can be 952 m2/m3. Using small channel spac-
quantities at fairly low costs. It is expected that ing reduces the mass transfer resistance from bulk
the thin-sheet zeolite membrane can be mass to membrane surfaces and increases the mem-
produced by utilizing automated, high- brane area packing density.
throughput sheet-to-sheet-type manufacturing In summary, zeolite membranes supported on
processes. a thin porous metal sheet are compared to other
The thin sheet enables fabrication of mem- membrane materials and products in Table 1.
brane modules or membrane separation equip- This hybrid membrane technology is expected
ment with maximum membrane area and/or to preserve unique properties possessed by the
minimal mass transfer resistance from bulk to zeolite and metallic materials and eliminate
membrane surface. A cross-flow planar module their shortcomings at the same time. Thus, the
(Fig. 3) is used to illustrate the making of a hybrid thin-sheet membrane can provide perfor-
separation device with the thin-sheet zeolite mance and cost advantages that are not achiev-
membrane. An array of membrane sheets is pack- able using individual materials alone. There is a
aged together to form respective feed and perme- great opportunity to further develop this mem-
ate channels by the use of proper backing and brane technology for various applications and to
spacing materials. The sweep (or permeate) and expand the design concept to other material
feed (or process) streams are separated by the systems.
Thin-Sheet Zeolite Membranes 5

Thin-Sheet Zeolite Membranes, Table 1 Comparison of thin-sheet zeolite membranes to other membrane products
Material Application Cost Characteristics
Polymer Various commercial products from microfiltration, Fair Working well in water medium
Hollow fiber ultrafiltration, and nanofiltration to molecular at ambient or room
Sheet separation temperatures
~$10 billion/year global market Stability issues at high
temperatures and in organic
solvents or oil
Ceramic Some specialized applications High Tolerance to organics
Excellent thermal stability
Tube A few hundred million $/year market Fragile
Monolith
Metal Some specialized applications with limited market High Ductile and strong
penetration Tolerant to organics
Tube Fair thermal stability
Thin-sheet Porous metal sheet as micro- and ultrafiltration Fair Advantages of metal and zeolite
zeolite/metal membrane materials
membrane Zeolite membranes for a number of important Module package like polymeric
molecular separation processes sheets

References Liu W, Canfield N, Li X (2011a) Thin, porous metal sheets


and methods for making the same, US20110155662
Caro J, Noack M (2009) Zeolite membranes – status and Liu W, Zhang J, Canfield J, Saraf N (2011b) Preparation of
prospective. In: Ernst S (ed) Advances in nano-porous robust, thin zeolite membrane sheet for molecular sep-
materials. Elsevier, Oxford aration. Ind Eng Chem Res 50(20):11677–11689
Liu W, Canfield N (2012) Development of thin porous Morigami Y, Kondo M, Abe J, Kita H, Okamoto K (2001)
metal sheet as micro-filtration membrane and inor- The first large-scale pervaporation plant using tubular-
ganic membrane support. J Membr Sci type module with zeolite NaA membrane. Sep Purif
409–410:113–126 Technol 25:251
T

Traditional Diafiltration 3. Post-concentration step, to further reduce the


volume and to concentrate macrosolute to the
Zoltán Kovács final, desired level
Department of Food Engineering, Institue of
Bioengineering and Process Engineering, Szent In certain cases, if optimality requires, the
Istvan University, Budapest, Hungary three-step TD is reduced to a two-step process
with either (1) or (2) omitted from the sequence.
Note that filtration in concentration mode
Traditional diafiltration (TD) is the most com- removes some of the microsolute but does not
mon type of batch diafiltration technique that reduces its concentration in the feed tank. Even
accomplishes the selective separation of a in case of freely permeable microsolute (i.e.,
macrosolute-microsolute mixture as well as the rejection is equal to zero), the microsolute con-
concentration of macrosolute by employing a centration remains constant in the feed tank.
constant-volume dilution mode step that is pre- Thus, concentration mode is to be coupled with
ceded and/or followed by concentration mode constant-volume dilution mode to achieve a high
operational steps. level of macrosolute-microsolute separation.
Due to its straightforward concept and simple The generalized process model for both con-
configuration, TD is the most frequently used centration mode and dilution mode can be written
batch diafiltration technique employed in various as
pressure-driven membrane filtration systems
including reverse osmosis, nanofiltration, ultrafil- dci ci q
¼ ðRi  aÞ, ci ð0Þ ¼ ci0 ,
tration, and microfiltration applications. TD pro- dt V
dV
cess normally consists of three consecutive ¼ ða  1Þq, V ð0Þ ¼ V 0
operational steps in the following order: dt

where ci is the solute concentration in the feed


1. Pre-concentration step, to increase the concen-
tank, Ri stands for the rejection of component i,
tration of macrosolute up to an intermediate
V represents the volume in the feed tank, and a is
level
the proportionality factor defined as the ratio of
2. Constant-volume dilution step, to “wash out”
diluant flow to permeate flow q. By definition, in
microsolute by a diluant introduced into the
concentration mode, a = 0 (i.e., no diluant is
system in order to improve the recovery of the
added), while in constant-volume dilution mode,
material in the permeate or to improve the
a = 1. V0 and ci0 denote respectively the initial
purity of the retained phase
# Springer-Verlag Berlin Heidelberg 2014
E.Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_585-3
2 Traditional Diafiltration

feed volume and the initial feed concentration of considering process models with constant (i.e.,
the solute i. This initial value problem describes concentration-independent) flux and rejections
the evolution in time of the feed volume and the and a few dealing with concentration-dependent
feed concentration of any solute under the membrane response models (e.g., Bowen and
assumption that the diluant is free of component Mohammad (1998); Kovács et al. 2008). The
i, and the feed tank is well mixed. Note that the simplifying assumptions, when their appropriate-
time-dependent variables (i.e., permeate flux and ness is not carefully checked for the given sepa-
the solute rejections) are, in a general case, a ration process, can easily result in suboptimal
function of feed concentrations and may vary process control.
with operation conditions (temperature, pressure, Optimization procedures may consider differ-
cross-flow velocity, etc.). ent objective functions, such as minimization of
Assuming constant rejections and flux, the operational time, diluant consumption, or a com-
differential equations can be reduced to simple plex economic index. This latter involves the
algebraic equations. The resulting exact solutions costs of utilized diluant and pump operation and
are: incorporates macrosolute loss-related costs. The
optimal solution is case specific varying with the
• For concentration mode, the actual concentra- complexity of the permeation model (i.e., rejec-
tion of component i at any time instant gives tion and flux behavior), the initial and final
ci ¼ ci0 nRi where n is the volume concen- values, and the constraints involved in the model.
tration factor defined as the ratio of initial feed
volume to actual feed volume.
• And for constant-volume dilution mode, it
References
holds: ci ¼ ci0 eDðRi 1Þ where D is the dilution
factor given as the ratio of applied diluant Beaton NC, Klinkowski PR (1983) Industrial ultrafiltra-
volume to feed volume. tion design and application of diafiltration processes.
J Sep Process Technol 4(2):1–10
Bowen WR, Mohammad AW (1998) Diafiltration by
The subject of optimization procedures is a nanofiltration: prediction and optimization. AIChE
TD process that aims at increasing the J 44(8):1799–1812
macrosolute concentration from c10 to c1f and Dutré B, Trägárdh G (1994) Macrosolute-microsolute sep-
reducing the microsolute concentration from c20 aration by ultrafiltration: a review of diafiltration pro-
cesses and applications. Desalination 95:227–267
to c2f (e.g., Beaton and Klinkowski 1983; Dutré Foley G (1999) Minimisation of process time in ultrafil-
and Trägárdh 1994; Foley 1999; Wang tration and continuous diafiltration: the effect of
et al. 2007; Paulen et al. 2012). TD is character- incomplete macrosolute rejection. J Membr Sci
ized with a sequence a(t) = {0, 1, 0} with two 163:349–355
Kovács Z, Discacciati M, Samhaber W (2008) Numerical
unknown switching times at the end of the first simulation and optimization of multi-step batch mem-
and of the second process steps. In engineering brane processes. J Membr Sci 324(1–2):50–58
practice, process optimization is usually aimed at Paulen R, Fikar M, Foley G, Kovács Z, Czermak P (2012)
finding optimum values for n and D. Note that it Optimal feeding strategy of diafiltration buffer in batch
membrane processes. J Membr Sci 411–412:160–172
poses a mathematically analogous problem to Wang L, Yang G, Xing W, Xu N (2007) Mathematic
finding switching times. The problem of deter- model of the yield for diafiltration processes. Sep
mining optimum switching times for a given Purif Technol 59:206–213. doi:10.1016/j.
technological objective has been the subject of seppur.2007.06.007
many optimization studies, most of them
T

Transparent Exopolymer Particle TEP has been reported to be in various forms


(e.g., strings, disks, sheets, or fibers) and sizes,
Loreen O. Villacorte ranging from 3 nm in diameter up to 100 s of mm
FMC Technologies, Separation Innovation and long (Berman and Holenberg 2005; Passow 2000).
Research Center, Delta 101, The Netherlands For the last two decades, the presence of trans-
parent exopolymer particles (TEPs) in seawater
and freshwater and their important role in the
Introduction carbon cycle in aquatic systems have been exten-
sively studied in the field of oceanography and
Transparent exopolymer particles (TEPs) refer to limnology (see review by Passow 2002a). How-
a variety of biopolymers or exopolymeric sub- ever, their significance to membrane-based water
stances (EPS) in aquatic systems which can be treatment technologies has only been investi-
identified by Alcian blue staining. TEPs were first gated recently. Berman and Holenberg (2005)
described in 1993 by Alice Alldredge and proposed monitoring TEP in desalination plants
coworkers (1993) shortly after discovering these after it was implicated as a potential cause of
materials by staining with Alcian blue dye – a fouling in membrane systems. Consequently, a
cationic dye known to specifically complex with number of studies were conducted to investigate
anionic groups of polysaccharides and glycopro- their presence in feedwater sources and their pos-
tein (Ramus 1977). As the name suggests, TEPs sible link to membrane fouling (Bar-Zeev
are transparent organic substances seasonally et al. 2009; Villacorte et al. 2009a, b, 2010a, b).
abundant (e.g., algal bloom) in marine, brackish, Moreover, the presence of TEP has also been
and nonsaline surface waters (Passow 2002a; reported in wastewater sources of membrane sys-
Emery et al. 1984). These substances mostly orig- tems (de la Torre et al. 2008; Kennedy
inate from exudates of phytoplankton and et al. 2009).
bacterioplankton but may also originate from
macroalgae, oysters, mussels, scallops, and sea
snails (Passow 2002b; McKee et al. 2005; Identification and Measurement
Heinonen et al. 2007; Thornton 2004). They con-
sist of hydrophilic, negatively charged, and mostly Although TEP has only been known for about
surface-active acidic polysaccharides containing 20 years, the presence of transparent microscopic
mostly half-ester sulfate (R-OSO3 ) and to the marine substances detectable only by staining
lesser extent carboxyl (R-COO ) functional and electron microscope had been reported way
groups (Mopper et al. 1995; Zhou et al. 1998). back in the 1970s (Gordon 1970; Winters
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_587-5
2 Transparent Exopolymer Particle

et al. 1983). However, the transparent character spectrophotometrically at 787 nm wavelength.


of TEP complicated earlier studies to investigate Those biopolymers which passed through the
their abundance in aquatic systems. Currently, filters are considered as TEP precursors or colloi-
TEP has been roughly defined as particles, rec- dal TEP (<0.4 mm; Passow 2000).
ognizing that the first method used 0.4 um poly-
carbonate membranes to extract them from the
water (Alldredge et al. 1993). However, the cur- Potential Impact on Membrane
rent understanding about TEP has been changing Filtration and Control
through the years. TEPs are not real particles, as
its name suggests, but rather aggregates of TEPs comprise surface-active materials (e.g.,
hydrogels which are highly deformable and can half-ester sulfate groups) which is the main ingre-
vary in size from few nanometers to hundreds of dient of their high stickiness (Mopper et al. 1995;
micrometers (Passow 2002a, b; Verdugo Zhou et al. 1998; Dam and Drapeau 1995; Engel
et al. 2004). Majority of these substances were 2000). The relative stickiness of TEP is estimated
formed abiotically from colloidal precursors by to be between two and four orders of magnitude
spontaneous assembly of colloidal polymers in higher than most other suspended particulates in
surface water (Chin et al. 1998; Passow 2000). surface water (Passow 2002a). TEPs may also
Moreover, monitoring TEP in membrane treat- form large gel-like materials which may function
ment plants proved to be a challenge because like a sponge capable of absorbing/retaining
MF/UF membranes can theoretically reject nutrients and trace elements from surface water,
these materials if measured with 0.4 um pore making them a nutritious platform and a good
size membranes but will not totally reject their refuge for bacteria to grow and multiply
colloidal precursors which might spontaneously (Alldredge et al. 1993; Berman and Holenberg
assemble into measurable TEP downstream. 2005). Moreover, TEPs can be direct alternative
Therefore, it is increasingly important to incor- carbon nutrient for bacteria are they partially
porate this colloidal fraction in the TEP measure- biodegradable (Passow 2002a). Based on these
ments in order to sufficiently assess the rejection characteristics, Berman and company (Berman
by pretreatment systems. The use of liquid and Holenberg 2005; Berman 2010; Berman
chromatography-organic carbon detection et al. 2011; Bar-Zeev et al. 2012) introduced the
(LC-OCD) is a promising technique to estimate concept of TEP as a major initiator of biofilm
the presence of these of colloidal fraction in development in reverse osmosis
aquatic systems (Villacorte 2009a, b, 2010a, b; (RO) membranes. Initially, the sticky TEP mate-
Amy et al. 2011). rial may accumulate on RO membranes
Currently, there are four established methods (including feed spacers) and create a conditioning
to measure TEP. These methods either involve film conducive for bacterial attachment. Once the
direct counting (Alldredge et al. 1993) or spec- bacteria are attached to the film, they can effec-
trophotometric measurements (Passow and tively utilize the available dissolved nutrients
Alldredge 1995; Arruda-Fatibello et al. 2004; (C, P, N) in the feedwater and eventually grow
Thornton et al. 2007), all of which involve Alcian into large colonies. If nutrients are not limited in
blue staining. The spectrophotometric assay the system, the initial TEP layer gradually trans-
developed by Passow and Alldredge (1995) is forms into a biofilm as colonies of attached bac-
currently the most widely used and accepted teria start to produce more exopolymeric
method to measure TEP. In this method, TEPs substances in addition to the further accumulation
were collected through vacuum filtration on poly- of TEP from the feedwater. Current anti-
carbonate membrane filters (0.4 mm pore size), biofouling strategies are usually designed to
stained with Alcian blue, and dissolved in sulfu- limit the influx of nutrients to the RO system by
ric acid, and then the absorbance Alcian blue pretreatment or by applying a biocide to control
bound to TEP was measured bacterial population. Hence, limiting biological
Transparent Exopolymer Particle 3

activity in the system may not be enough to References


prevent organic fouling, considering that TEP
may still accumulate on the RO membrane if Alldredge AL, Passow U, Logan BE (1993) The abun-
dance and significance of a class of large, transparent
the pretreatment systems are not sufficiently
organic particles in the ocean. Deep Sea Res
removing them. 40(6):1131–1140
Although initially TEPs were only implicated Amy GL, Salinas-Rodriguez SG, Kennedy MD, Schippers
as a potential problem in cross-flow NF/RO JC, Rapenne S, Remize P-J, Barbe C, Manes CLDO,
West NJ, Lebaron P, Kooij DVD, Veenendaal H,
membrane systems, they are likely major a prob-
Schaule G, Petrowski K, Huber S, Sim LN, Ye Y,
lem in dead-end membrane filtration systems Chen V, Fane AG (2011) Water quality assessment
(MF/UF), especially during algal blooms. With tools. In: Drioli E, Criscuoli A, Macedonio F (eds)
their macromolecular size (up to hundreds of Membrane-based desalination – an integrated
approach (MEDINA). IWA Publishing, New York,
micrometers), TEP can be largely (if not totally)
pp 3–32
rejected during membrane filtration. TEP may Arruda-Fatibello S, Vieira AAH, Fatibello Filho O (2004)
serve as a binding agent of rejected materials A rapid spectrophotometric method for the determina-
(e.g., particles and other organic substances) tion of transparent exopolymer particles (TEP) in
freshwater. Talanta 62(1):81–85
that can accumulate on membrane surfaces.
Bar-Zeev E, Berman-Frank I, Liberman B, Rahav E,
Since TEPs are negatively charged and surface- Passow U, Berman T (2009) Transparent exopolymer
active substances, they have the high tendency to particles: potential agents for organic fouling and bio-
adhere to membrane surfaces than other foulants. film formation in desalination and water treatment
plants. Desalination Water Treat 3:136–142
Additionally, abundant divalent ions (e.g., Ca2+)
Bar-Zeev E, Berman-Frank I, Girshevitz O, Berman
in surface water can enhance gelation of TEP by T (2012) Revised paradigm of aquatic biofilm forma-
cationic bridge formation (Passow 2002). With tion facilitated by microgel transparent exopolymer
the binding and aggregation capability of TEP, it particles. Proc Natl Acad Sci U S
A 109(23):9119–9124
can enhance accumulation of a cake layer on the
Berman T (2010) TEP: a major challenge for water filtra-
membrane with higher hydraulic resistance and tion. Filtr Sep 47(2):20–22
lower backwashability than other suspended Berman T, Holenberg M (2005) Don’t fall foul of biofilm
materials (including algal cells). This scenario through high TEP levels. Filtr Sep 42(4):30–32
Berman T, Mizrahi R, Dozoretz CG (2011) TEP: a critical
has been demonstrated in recent studies of a
factor in aquatic biofilm formation and fouling on
pilot plant treating seawater impacted by algal filtration membranes. Desalination 276(1–3):184–190
bloom which generated high concentrations of Chin WC, Orellana MV, Verdugo P (1998) Spontaneous
TEP (Schurer et al. 2012; Villacorte assembly of marine dissolved organic matter into poly-
mer gels. Nature 391:568–572
et al. 2010a, b). In these studies, it was also
Dam HG, Drapeau DT (1995) Coagulation efficiency,
found that inline coagulation can be an effective organic-matter glues, and the dynamics of particles
pretreatment technique to minimize fouling of during a phytoplankton bloom in a mesocosm study.
MF/UF membranes during filtration of surface Deep-Sea Res II 42:111–123
de la Torre T, Lesjean B, Drews A, Kraume M (2008)
of water with high concentrations of TEP.
Monitoring of transparent exopolymer particles (TEP)
in a membrane bioreactor (MBR) and correlation with
other fouling indicators. Water Sci Technol
58(10):1903–1909
Cross-References Emery KO, Johns IA, Honjo S (1984) Organic films on
particulate matter in surface waters off eastern Asia.
▶ Algal Bloom Sedimentology 31:503–514
Engel A (2000) The role of transparent exopolymer parti-
▶ Biological Fouling cles (TEP) in the increase in apparent particle sticki-
▶ Extracellular Polymeric Substances (EPS) ness (alpha) during the decline of a diatom bloom.
▶ Liquid-Chromatography Organic Carbon J Plankton Res 22:485–497
Detection (LC-OCD) Gordon DC (1970) A microscopic study of organic parti-
cles in the North Atlantic Ocean. Deep-Sea Res
▶ Organic Fouling 17:175–185
4 Transparent Exopolymer Particle

Heinonen KB, Ward JE, Holohan BA (2007) Production Thornton DCO (2004) Formation of transparent
of transparent exopolymer particles (TEP) by benthic exopolymeric particles (TEP) from macroalgal detri-
suspension feeders in coastal systems. J Exp Mar Biol tus. Mar Ecol Prog Ser 282:1–12
Ecol 341:184–195 Thornton DCO, Fejes EM, DiMarco SF, Clancy KM
Kennedy MD, Muñoz-Tobar FP, Amy GL, Schippers JC (2007) Measurement of acid polysaccharides in
(2009) Transparent exopolymer particle (TEP) fouling marine and freshwater samples using alcian blue.
of ultrafiltration membrane systems. Desalination Limnol Oceanogr: Methods 5:73–87
Water Treat 6(1–3):169–176 Verdugo P, Alldredge AL, Azam F, Kirchman DL,
McKee MP, Ward JE, MacDonald BA, Holohan BA Passow U, Santschi PH (2004) The oceanic gel
(2005) Production of transparent exopolymer particles phase: a bridge in the DOM–POM continuum. Mar
by the eastern oyster Crassostrea virginica. Mar Ecol Chem 92(1–4):67–85
Prog Ser 183:59–71 Villacorte LO, Kennedy MD, Amy G, Schippers JC
Mopper K, Zhou J, Ramana KS, Passow U, Dam HG, (2009a) Measuring transparent exopolymer particles
Drapeau DT (1995) The role of surface-active carbo- (TEP) as indicator of the (bio)fouling potential of RO
hydrates in the flocculation of a diatom bloom in a feed water. Desalination Water Treat 5:207–212
mesocosm. Deep-Sea Res II 42:47–73 Villacorte LO, Kennedy MD, Amy G, Schippers JC
Passow U (2000) Formation of transparent exopolymer (2009b) The fate of transparent exopolymer particles
particles (TEP) from dissolved precursor material. Mar (TEP) in integrated membrane systems: removal
Ecol Prog Ser 192:1–11 through pretreatment processes and deposition on
Passow U (2002a) Transparent exopolymer particles reverse osmosis membranes. Water Res
(TEP) in aquatic environments. Prog Oceanogr 43(20):5039–5052
55(3):287–333 Villacorte LO, Schurer R, Kennedy MD, Amy G,
Passow U (2002b) Production of transparent exopolymer Schippers JC (2010a) Removal and deposition of
particles (TEP) by phyto-and bacterioplankton. Mar transparent exopolymer particles (TEP) in seawater
Ecol Prog Ser 236:1–12 UF-RO system. IDA J 2(1):45–55
Passow U, Alldredge AL (1995) A dye-binding assay for Villacorte LO, Schurer R, Kennedy MD, Amy G,
the spectrophotometric measurement of transparent Schippers JC (2010b) The fate of transparent
exopolymer particles (TEP). Limnol Oceanogr exopolymer particles in integrated membrane systems:
40(7):1326–1335 a pilot plant study in Zeeland, The Netherlands. Desa-
Ramus J (1977) Alcian blue: a quantitative aqueous assay lination Water Treat 13:109–119
for algal acid and sulfated polysaccharides. J Phycol Winters H, Isquith I, Arthur WA, Mindler A (1983) Con-
13:345–348 trol of biological fouling in seawater reverse osmosis
Schurer R, Janssen A, Villacorte L, Kennedy MD desalination. Desalination 47:233–238
(2012) Performance of ultrafiltration & coagulation Zhou J, Mopper K, Passow U (1998) The role of surface-
in an UF-RO seawater desalination demonstration active carbohydrates in the formation of transparent
plant. Desalination Water Treat 42(1–3):57–64 exopolymer particles by bubble adsorption of seawa-
ter. Limnol Oceanogr 43(8):1860–1871
T

Transport Mechanisms with Liquid The efficiency and selectivity of transport


Membranes across the LM may be markedly enhanced by
the presence of a mobile complexation agent
Vladimir S. Kislik (carrier) in the liquid membrane. This process is
Campus Givat Ram, Casali Institute of Applied known as facilitated or carrier-mediated liquid
Chemistry, The Hebrew University of Jerusalem, membrane separation. The transport can be
Jerusalem, Israel described by subsequent partitioning, complexa-
tion, and diffusion. The complex reverse reacts
on the LM-receiving side interface releasing the
The commonly accepted mechanism for the solute which partitioning to the receiving (strip)
transport of a solute in liquid membrane (LM) is phase (see Fig. 1c). Carriers for the selective
solution-diffusion. The solute species dissolve in transport of neutral molecules, anions, cations,
the liquid membrane and diffuse across the LM or zwitterionic species have undergone intensive
due to an imposed concentration gradient. Differ- development in the last two decades.
ent solutes have different solubilities and diffu- In many cases, the facilitated transport is com-
sion coefficients in LM. According to the bined with coupling counter- or cotransport (see
transport mechanisms, the LM techniques may Fig. 1d, e) of different ions through LM. The
be divided into six basic mechanisms of trans- coupling effect supplies the energy for uphill
port, schematically shown in Fig. 1. transport of the solute. Facilitated transport is
In a simple transport (Fig. 1a), solute passes markedly enhanced by the efficiency and selec-
through due to its solubility in LM. Permeation tivity of transport across the LM.
stops when concentration equilibrium is reached. Active transport (see Fig. 1f) is driven by
The solute does not react chemically with LM oxidation-reduction, catalytic reactions, and bio-
and is supposed to be in the same form in the chemical conversions on the membrane inter-
feed (F), LM (E), and receiving, R, phases. As an faces. As a rule, it is highly selective: no other
example, some carboxylic and amino acids, phe- species are transported at this type of transport. In
nol transport through xylene, decanol LM may be many cases, chemical reactions in LM are irre-
presented. Uphill transport and selectivity in the versible in active transport. As examples, copper
simple mechanism can be achieved at reaction of transport by thioether and picrate anions by fer-
the solute with components of the stripping solu- rocene as carriers may be presented.
tion (see Fig. 1b). Some authors relate this tech- The rates of chemical changes and/or rates of
nique to the facilitated transport. diffusion may control all liquid membrane trans-
port kinetics. At least one of the chemical or
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_588-1
2 Transport Mechanisms with Liquid Membranes

c
a b
F E R
F E R F E R
SE A–
A–
S
S S S S S
E
SA
SA S S
A–

Simple transport Simple transport with Facilitated transport


chemical reaction
in strip solution
d e f
F E R F E R F E R

S2+ SE2 S2+ ESA red SEA2 αx 2+


S+ S+ S2+ S+ S+ S

A– A–
2H+ 2EH 2H+ E 2A– E 2A–

S2+ S+ S2+
2H+ A– 2A–

Coupled counter-transport Coupled cotransport Active transport

Transport Mechanisms with Liquid Membranes, anions cotransported, E is liquid membrane, F is feed
Fig. 1 Schematic mechanisms of solute transport through solution, R is stripping solution, red is reduction, ox is
the liquid membranes. S is solute to be separated, A are oxidation

diffusion steps is slow enough to control the rate resistances in the liquid phases. (3) The overall
of the overall transport. So, analysis of mecha- mass-transfer resistance at steady state is the sum
nisms and kinetics of the chemical and diffusion of individual mass-transfer resistances at diffu-
steps of the overall LM transport system is sional regime through the boundary films and
needed to find the rate-controlling ones. chemical reactions resistances at the phases’
A universal model for all these types of transport interface. (4) Membrane supports have uniform
does not exist, and the available knowledge pore size and wetting characteristics throughout
concerning the specific interfacial processes membrane. Hydrophobic membrane pore is
should be taken into account in the description completely wetted by organic phase; hydrophilic
of real membrane process. or ion-exchange membrane pore is completely
The basic idea of the chemical kinetics- filled with aqueous phase. (5) Thermodynamic
diffusion method is that the solute presented in local equilibrium at the uptake (feed-LM) and
the different phases is considered as different release (LM-strip) interfaces. (6) The aqueous
chemical species obeying the laws of chemical or organic stagnant boundary films diffusion
kinetics. The general assumptions of the transport resistances may be combined with the diffusion
may be formulated as: (1) Steady-state conditions resistances of the same liquid films (aqueous
of the solute transport through the phase inter- or organic) inside the membrane pores
faces: all fluxes are necessarily the same. (2) The (taking into account the membrane porosity and
overall mass-transfer rate of solute can be con- tortuosity) in one-dimensional series of diffusion
trolled by any of the chemical reaction–diffusion resistances.
Transport Mechanisms with Liquid Membranes 3

In all configurations (BLM, SLM, ELM) we (decomplexation). All these steps have mathe-
have: (1) diffusion steps in aqueous feed and strip matical descriptions. (For details see BLM,
stagnant boundary layers, (2) diffusion of the SLM, and ELM entries and Kislik 2010).
complex solute-carrier in the LM phase and/or
interdiffusion (diffusion in the filled membrane
support pores), (3) partitions between aqueous References
feed and organic LM phases at feed-LM interface
(forward extraction) and between LM and aque- Kislik V (2010) Carrier-facilitated coupled transport
through liquid membranes: general theoretical consid-
ous strip phases at LM-strip interface (backward
erations and influencing parameters, Chapter 2. In:
extraction), and (4) kinetics of chemical interac- Kislik V (ed) Liquid membranes: principles and appli-
tions with formation of solute-carrier complex cations in chemical separations & wastewater treat-
(complexation) and destruction of complex ment, 1st edn. Elsevier, Amsterdam, pp 17–72
U

Ultrahigh Molecular Weight 200,000 ethylene repeat units. Thus, molecular


Polyethylene weight ranges in the millions, usually between
two and six million. The longer chain serves to
Tauqir A. Sherazi transfer load more effectively to the polymer
Department of Chemistry, COMSATS Institute backbone by strengthening intermolecular interac-
of Information Technology, Abbottabad, tions. This results in a very tough material, with
Pakistan the highest impact strength of any thermoplastic
presently made (Stein 1999). UHMWPE is a
unique polymer with outstanding physical, chem-
Ultrahigh molecular weight polyethylene ical, and mechanical properties. Most notable are
(UHMWPE), also known as high-modulus poly- its chemical inertness, lubricity, impact resistance,
ethylene (HMPE), is a subset of the thermoplastic and abrasion resistance. Table 1 summarizes the
polyethylene. Polyethylene is a polymer formed physical and mechanical properties of UHMWPE.
from ethylene (C2H4), which is a gas having a Owing to its excellent properties, UHMWPE is
molecular weight of 28 g/mol. The generic chem- widely used as a biomaterial such as in orthopedics
ical formula for polyethylene is –(C2H4)n–, as a bearing material in artificial joints. One of the
where n is the degree of polymerization. major limiting factors of UHMWPE implant is its
A schematic of the chemical structures for ethyl- wear and damage with time, thus having only a
ene and polyethylene is shown in Fig. 1. finite lifetime. Cross-linking of the UHMWPE
There are several kinds of polyethylene chains is found to be the promising method to
(LDPE, LLDPE, HDPE, UHMWPE), depending dramatic reductions in wear, improving the perfor-
upon the degree of polymerization or molecular mance in biomedical applications (Steven 2004).
weights and chain architectures. LDPE and Recently, research has been conducted for the
LLDPE refer to low-density polyethylene and modification of the UHMWPE surface by
linear low-density polyethylene, respectively. grafting with different techniques such as radia-
These polyethylenes generally have branched tion, chemical, and plasma grafting. Since
and linear chain architectures, respectively, each UHMWPE is a semicrystalline polymer, its crys-
with a molecular weight of typically less than talline part normally remained unchanged, while
50,000 g/mol. High-density polyethylene the amorphous part can be grafted. The
(HDPE) is a linear polymer with a molecular UHMWPE membrane has been evaluated as a
weight of up to 200,000 g/mol (Steven 2009). proton exchange membrane for fuel cells
For an ultrahigh molecular weight polyethyl- (Sherazi et al. 2009, 2010).
ene, the molecular chain can consist of as many as
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_591-2
2 Ultrahigh Molecular Weight Polyethylene

H H H H Ultrahigh Molecular Weight Polyethylene,


Table 1 Typical average physical properties of ultrahigh
molecular weight polyethylene (UHMWPE) (Li and
C C C C Burstein 1994)
n Property UHMWPE
H H
H H
Molecular weight (106 g/mol) 3.5–7.5
Ethylene Polyethylene Melting temperature ( C) 132–138
Poisson’s ratio 0.46
Ultrahigh Molecular Weight Polyethylene, Specific gravity 0.925–0.945
Fig. 1 Schematic of the chemical structure of ethylene
and polyethylene Tensile modulus of elasticitya (GPa) 0.5–0.8
Tensile yield strengtha (MPa) 21–28
Tensile ultimate strengtha (MPa) 39–48
References
Tensile ultimate elongationa (%) 350–525
Li S, Burstein AH (1994) Ultra-high molecular weight Impact strength, Izod (J/m of notch; >1070
polyethylene. The material and its use in total joint 3.175 mm thick specimen) (no break)
implants. J Bone Joint Surg Am 76:1080–1090 Degree of crystallinity (%) 39–75
Sherazi TA, Ahmad S, Kashmiri MA, Kim DS, Guiver Testing conducted at 23  C
a

MD (2009) Radiation induced grafting of styrene onto


ultra-high molecular weight polyethylene powder and
subsequent film fabrication for application as polymer
electrolyte membrane. II: sulfonation and characteri-
zation. J Membr Sci 333:59–67 families: thermoplastic resins. Materials Park: ASM
Sherazi TA, Guiver MD, Kingston D, Ahmad S, Kashmiri International. pp 167–171
MA, Xue X (2010) Radiation-grafted membranes Steven MK (2004) The UHMWPE handbook: ultra-high
based on polyethylene for direct methanol fuel cells. molecular weight polyethylene in total joint replace-
J Power Sources 195:21–29 ment. Elsevier Acadamic Press, London, UK
Stein HL (1999) Ultra high molecular weight polyethyl- Steven MK (2009) UHMWPE, biomaterials handbook,
ene (UHMWPE). Guide to engineering plastics 2nd edn. Elsevier Acadamic Press, Burlington, USA
V


Variable Volume Diafiltration c2 ð0Þ c1 t f
R1 ln  þ R2 ln
c2 t f c 1 ð 0Þ
a¼ 
Zoltán Kovács c1 t f c 2 ð 0Þ
ln þ ln 
Department of Food Engineering, Institue of c1 ð0Þ c2 tf
Bioengineering and Process Engineering, Szent
Istvan University, Budapest, Hungary where R1 and R2 are the rejection of macrosolute
and microsolute, respectively, and are assumed to
be constants throughout the filtration process.
Variable volume diafiltration (VVD) is a type of Variable volume diafiltration has been origi-
batch diafiltration process in which fresh diluant nally proposed by Jaffrin and Charrier (1994) for
is continuously added to the feed tank at a rate a UF/DF process for albumin production from
that is proportional but less than the permeate human plasma. The proposed technique, how-
flow. This causes a gradually diminishing feed ever, has found to be suboptimal for that particu-
volume and a simultaneous concentration of lar application as concluded by an in-depth
macrosolute and removal of microsolute. Thus, mathematical analysis based on optimal control
this technique is more than a simple diafiltration theory (Paulen et al. 2011).
in its strict and traditional sense since it is not Although variable volume diafiltration could
designed only to wash out the microsolutes but offer substantial advantages over constant vol-
also enables the concentration of the process ume diafiltration in terms of water usage (Krstić
liquor within a single-step operation. et al. 2004), it compares unfavorable with an
The process is controlled by measuring the optimally run traditional diafiltration process
permeate flow and adjusting the diluant flow (Foley 2006a). As a further improvement, Foley
accordingly with a control valve. The proportion- (2006b) has suggested that the performance of
ality factor a, that is, the ratio of diluant flow d(t) variable volume diafiltration under certain cir-
to permeate flow q(t), is then kept constant such cumstances can be enhanced in terms of diluant
that 0 < a < 1. consumption and operational time by including a
For a given process, in which the macrosolute pre-concentration step.
concentration is to be increased from c1(0) to Variable volume diafiltration is a relatively
c1(tf), while the microsolute concentration is to new concept, and only a few experimental inves-
be reduced from c2(0) to c2(tf), the proportionality tigations on its performance are available in the
factor a can be calculated by the following for- literature. These include, for example, ethanol
mula (Tekić et al. 2002): removal from albumin (Jaffrin and Charrier

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_593-5
2 Variable Volume Diafiltration

1994), fructooligosaccharide separation Krstić D, Tekić M, Zavargó Z, Djurić M, Ćirić G (2004)


(Li et al. 2004), and whey desalination (Román Saving water in a volume decreasing diafiltration pro-
cess. Desalination 165:283–288
et al. 2011). Li W, Li J, Chen T, Chen C (2004) Study on nanofiltration
for purifying fructo-oligosaccharides: I. Operation
modes. J Membr Sci 245:123–129
References Paulen R, Fikar M, Kovács Z, Czermak P (2011) Process
optimization of diafiltration with time-dependent
water adding for albumin production. Chem Eng Pro-
Foley G (2006a) Water usage in variable volume cess Process Intensif 50(8):815–821
diafiltration: comparison with ultrafiltration and con- Román A, Vatai G, Ittzés A, Kovács Z, Czermak P (2011)
stant volume diafiltration. Desalination 196:160–163 Modeling of diafiltration processes for demineraliza-
Foley G (2006b) Ultrafiltration with variable volume tion of acid whey: an empirical approach. J Food Pro-
diafiltration: a novel approach to water saving in cess Eng. doi:10.1111/j.1745-4530.2010.00619.x
diafiltration processes. Desalination 199:220–221 Tekić M, Zavargó Z, Krstić D, Djurić M (2002) Mathe-
Jaffrin M, Charrier J (1994) Optimization of ultrafiltration matical model of variable volume diafiltration. Hung
and diafiltration processes for albumin production. J Ind Chem 30:211–214
J Membr Sci 97:71–81
V

Vibrating Membranes compared to conventional membrane filtration


systems. These systems also have other draw-
M. R. Bilad and Ivo Vankelecom backs, such as apparatus complexity, high ten-
Centre for Surface Chemistry and Catalysis, KU dency of the apparatus to breakdown at the
Leuven, Leuven (Heverlee), Belgium moving parts, and a low packing density, leading
to high costs per membrane area (Jaffrin 2008).
The latter seems to be the main restriction to
Applying shear at the membrane surface is the commercialize these technologies.
most efficient way to control membrane fouling Vibrating membranes are categorized as DSFs.
in a membrane filtration process (Jaffrin 2008). It They are known as an effective technique to pro-
is traditionally provided by coarse bubble aera- vide shear rate on the membrane-feed interface in
tion and cross-flow velocity, respectively, in order to control membrane fouling. It is relatively
dead-end and cross-flow systems. However, new and only few versions exist and have been
shear rate can also be generated by moving the tested for different applications, mainly for acti-
membrane surfaces instead of the surrounding vated sludge filtration in membrane bioreactor
fluid or by moving a mass very near to the mem- (MBR) applications. The vibrating membranes
brane surface. This type of technique is catego- include the vibrating hollow fiber modules
rized as dynamic filtration systems (DFSs), also (VHFM) and magnetically induced membrane
called shear-enhanced filtration. A summary of vibrations (MMV). In the VHFM, the membrane
the existing DFSs is given in Table 1. module consists of hollow fiber membranes placed
Most DFSs decouple the generation of surface vertically. The skin layer is located at the outside
shear rate from the feed velocity. Thus in theory, of the fibers. The membrane modules are vibrated
the mechanical energy is more efficiently in a vertical motion at different frequencies
directed toward the membrane surface by mem- (0–30 Hz) and different amplitudes (0.2–4 cm)
brane or liquid movement near the membrane (Beier et al. 2006; Genkin et al. 2006). The oscil-
surface. Ideally, these systems offer reduced lation of the membrane in a VHFM system can
energy consumption and more effective and effi- also be performed in the transverse direction,
cient fouling minimization. Only a limited num- which also proved to maintain good performance.
ber of reports mention the weakness of DFS This technique has proven to significantly increase
systems. General energy calculations in compar- the achievable fluxes both for yeast broth and
ison to conventional dead-end or cross-flow sys- activated sludge filtration (Beier and Jonsson
tems are scarce, making it difficult to verify the 2007; Gomaa et al. 2011).
claim of energy savings during operation
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_594-4
2 Vibrating Membranes

Vibrating Membranes, Table 1 Summary of existing DFSs (Beier 2008)


Application and
System Description commercial system
VSEP Membrane is oscillated at high frequency (around 60 Hz) in parallel motion UF, NF, RO (Pall Corp,
relative to the flat-sheet membrane surface. The vibration energy focuses shear New Logic)
waves directly at the membrane surfaces repelling solids and foulant, while
increasing the permeate rates.
RD Filtration module contains a disk, rotating around an axis, while the flat-sheet MF, UF, NF (Pall Corp)
membrane is stagnant. The module is sometimes installed with addition of
vanes.
CR Filtration module consists of a rotating motor sandwiched between stagnant MF, NF (Mesto Papper)
flat-sheet membranes.
RM The flat-sheet membrane is mounted onto a rotating hollow disk. The rotation MF, UF (SpinTek)
of the disk creates a centrifugal force across the membrane surface.
CMS The apparatus consists of a membrane head at the end of a rotor arm, containing RO
a plate and frame stack of membranes. It is placed inside housings.
MSD The filtration system consists of two parallel hollow shafts rotating at the same MF (Westfalia
speed, each bearing six ceramic membrane disks. Separator)
RD rotating disk system, CR cross-rotational filter systems, RM rotary membrane systems, CMS centrifugal membrane
separation systems, MSD multishaft disk systems, UF ultrafiltration, NF nanofiltration, RO reverse osmosis, MF
microfiltration

In MMV, the membrane (normally flat-sheet) fedora/objects/orbit:82470/datastreams/file_4977139/


is fixed onto a vibration frame that is directly content
Beier SP, Jonsson G (2007) Separation of enzymes and
connected to an engine. The engine vibrates the yeast cells with a vibrating hollow fiber membrane
frame via a pull-and-push mode and the vibration module. Sep Purif Technol 53:111–118
is derived from a programmable sonic device Beier SP, Guerra M, Garde A, Jonsson G (2006) Dynamic
(Bilad et al. 2012; Mezohegyi et al. 2012). Like microfiltration with a vibrating hollow fiber membrane
module: filtration of yeast suspensions. J Membr Sci
in the DSF systems, only the liquid-membrane 281:281–287
interface experiences shear stress and not the bulk Bilad MR, Mezohegyi G, Declerck P, Vankelecom IFJ
liquid, thus minimizing energy consumption and (2012) Novel magnetically induced membrane vibra-
limiting the impact of the movement on the bulk tion (MMV) for fouling control in membrane bioreac-
tors. Water Res 46:63–72
feed. The movement orientation of the vibrating Genkin G, Waite TD, Fane AG, Chang S (2006) The effect
parts faced the narrow face of the module in order of vibration and coagulant addition on the filtration
to both prevent the bumping of liquid onto the performance of submerged hollow fibre membranes.
membrane and minimize the associated energy J Membr Sci 281:726–734
Gomaa HG, Rao S, Taweel MA (2011) Flux enhancement
dissipation. using oscillatory motion and turbulence promoters.
J Membr Sci 381:64–73
Jaffrin MY (2008) Dynamic shear-enhanced membrane
References filtration: a review of rotating disks, rotating mem-
branes and vibrating systems. J Membr Sci 324:7–25
Mezohegyi G, Bilad MR, Vankelecom IFJ (2012) Direct
Beier SP (2008) Dynamic microfiltration – critical flux sewage up-concentration by submerged aerated and
and macromollecular transmission. PhD dissertation. vibrated membranes. Bioresour Technol 118:1–7
Technical University of Denmark. http://orbit.dtu.dk/
V

VOC Recovery The typical overall VOC recovery process


consists of two steps: (1) compression and con-
Tadashi Uragami densation and (2) membrane separation.
Organization for Research and Development of A mixture of vapor and air is compressed. The
Innovative Science and Technology (ORDIST), compressed mixture is cooled and condensed
Kansai University, Suita, Osaka, Japan vapor is recovered. Uncondensed organics are
separated from the gas stream and concentrated
in the permeate by the membrane. The treated gas
Synonyms is vented from the system and the permeate is
drawn back to the compressor inlet. The poly-
Organic vapor recovery meric membrane consists of a layer of nonwoven
fabric that serves as the substrate, a solvent-
Many industrial processes handling organic sol- resistant microporous support layer for mechani-
vents emit volatile organic compounds (VOCs). cal strength, and a thin-film selective layer that
These VOCs not only cause environmental pol- performs the separation. It is manufactured as flat
lution but also represent an economic loss. The sheet and is wrapped into a spiral-wound module.
VOC recovery has become a big issue that needs Membranes are best suited for treating VOC
to be addressed. Traditional techniques for VOC streams that contain more than 1,000 ppmv of
removal include carbon adsorption, condensa- organic vapor where recovered product has
tion, and absorption, and none is efficient enough value. Typical VOC recovery using membrane
to meet every need. Membrane separation has separation ranges from 90 % to 99 % and can
developed into an important technology for sep- reduce the VOC content of the vented gas to
arating VOCs and other gaseous air pollutants 100 ppmv or less. In Table 1, VOCs that can be
from gas streams. The membrane technology uti- captured with the membrane separation tech-
lizes a polymeric membrane that is more perme- nique are listed.
able to condensable organic vapors, such as C3 The separation of VOCs from nitrogen by
hydrocarbons and aromatics, than it is to composite hollow fiber membranes is reported.
noncondensable gases such as methane, ethane, Microporous hollow fiber membranes were spun
nitrogen, and hydrogen. Because the technology from poly(vinylidene fluoride) (PVF2) using the
concentrates the VOC gas stream, it can be used phase inversion method, and the hollow fibers
with a condenser to recover the VOC. It is best were coated with a thin layer of poly(ether
suited for relatively low-flow streams containing block amide) (PEBA), thereby forming compos-
moderate VOC concentration (Fig. 1). ite membranes. PVF2 was chosen as the substrate
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_595-1
2 VOC Recovery

VOC Recovery, VOC in air Air


Fig. 1 Recovery
membrane model for VOCs

Sweep gas Hollow fiber membrane

Sweep gas out

Condense VOC for recovery

VOC Recovery, Table 1 Typical VOCs nitrogen was also investigated under various
Acetaldehyde BFC-134a operating conditions (e.g., feed concentration,
Acetone Hexane operating temperature). The PEBA/PVF2 com-
Acetonitrile Methanol posite hollow fiber membranes were effective
Carbon tetrachloride Methyl chloroform for the separation of hydrocarbon vapors from
CFC-11 Methyl isobutyl ketone nitrogen.
CFC-12 Methylene chloride PDMSvi was prepared from divinyl-
CFC-113 Propylene oxide terminated poly(dimethylsiloxane), platinum-
Chlorine Styrene divinyltetramethylsiloxane complex,
Chloroform Toluene oligosilylstyrene, and hexane. PDMSvi–Al2O3
Ethylene dichloride Trichloroethylene
composite hollow fiber membrane was developed
Ethylene oxide Vinyl chloride
by coating a PDMSvi-oligo film on the outer
HCFC-123 Xylenes
surface of an Al2O3 hollow fiber porous substrate.
Microstructures of the composite membranes
were examined using scanning electron micros-
material because of its excellent thermal and copy (SEM), displaying a uniform PDMSvi-oligo
chemical stabilities and good mechanical coating layer, free of defects with a thickness of
strength, and PEBA was selected as the active around 15 mm. Such composite hollow fiber
separating layer because of its good membranes are suitable for VOC recovery from
permselectivity and film forming properties. waste gas streams because of their high chemical
The membranes were tested for the recovery of stability. The separation performances of the
representative VOCs including hexane, heptane, PDMSvi–Al2O3 composite hollow fiber mem-
and cyclohexane, which are the main components brane were studied using chloroform in N2 as a
of gasoline, and dimethyl carbonate, ethanol, test vapor mixture. By analyzing the experimen-
methanol, and methyl t-butyl ether that are the tal data obtained at various conditions with a
oxygenates and octane number enhancers of gas- mathematical model derived, the permeabilities
oline. The separation of gasoline vapor from of chloroform and nitrogen in the PDMSvi
VOC Recovery 3

polymer membrane were obtained. The effects of References


temperature, feed flow rate, vacuum pressure on
the permeate side, and feed concentration on the Liu S, Teo WK, Tan X, Lib K (2005) Preparation of
PDMSvi–Al2O3 composite hollow fiber membranes
chloroform recovery were also investigated both
for VOC recovery from waste gas streams. Sep Purif
experimentally and theoretically. A high chloro- Technol 46:110
form recovery was recognized (Liu et al. 2005).
V

Volatile Organic Compounds of chemicals, some of which may have short- and
long-term adverse health effects. Concentrations
Tadashi Uragami of many VOCs are consistently higher indoors
Organization for Research and Development of (up to ten times higher) than outdoors. VOCs
Innovative Science and Technology (ORDIST), are emitted by a wide array of products number-
Kansai University, Suita, Osaka, Japan ing in the thousands. Examples include paints and
lacquers, paint strippers, cleaning supplies, pesti-
cides, building materials and furnishings, office
Volatile organic compounds (VOCs) are organic equipment such as copiers and printers, correc-
chemicals that have a high vapor pressure at tion fluids and carbonless copy paper, graphics
ordinary, room-temperature conditions. Their and craft materials including glues and adhesives,
high vapor pressure results from a low boiling permanent markers, and photographic solutions.
point, which causes large numbers of molecules Organic chemicals are widely used as ingredients
to evaporate or sublimate from the liquid or solid in household products. Paints, varnishes, and wax
form of the compound and enter the surrounding all contain organic solvents, as do many cleaning,
air. Many VOCs are dangerous to human health disinfecting, cosmetic, degreasing, and hobby
or cause harm to the environment. VOCs are products. Fuels are made up of organic
numerous, varied, and ubiquitous. They include chemicals. All of these products can release
both human-made and naturally occurring chem- organic compounds while you are using them
ical compounds. VOCs play an important role in and, to some degree, when they are stored. Table 1
communication between plants. Volatile organic is listed some VOCs in WHO.
compounds (VOCs) are emitted as gases from
certain solids or liquids. VOCs include a variety

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_596-1
2 Volatile Organic Compounds

Volatile Organic Compounds, Table 1 Various volatile organic compounds


Compounds bp (oC) VOCs
Very volatile organic compounds 0  50–100 Propane, butane, methyl chloride etc.
(VVOC)
Volatile organic compounds (VOC) 50–100  Formaldehyde, toluene, acetone, ethanol,
240–260 isopropanol, etc.
Semivolatile organic compounds 240–260  Insecticide, plasticizer
(SVOC) 380–400
The emitted VOCs have to be removed by any method. Membrane separation technology is effective for the removal of
VOCs in air (see ▶ VOC recovery)
W

Water Gas Shift (WGS) Low temperatures thermodynamically favors CO


conversion, but pressure (in a traditional reactor)
Giuseppe Barbieri does not affect it since the reaction is exothermic
Institute on Membrane Technology, Italian and characterized by no variation of the mole
National Research Council, Rende CS, Italy number.
Kinetics is promoted by a high temperature
and slightly depends on the feed pressure.
In the last decades, great attention has been paid WGS process is conventionally operated in
to hydrogen as a carrier to be used for the pro- two fixed-bed adiabatic reactors, in series, with
duction of clean energy by means of new tech- a cooler interposed between them. So the WGS
nologies, designed to enhance efficiency and traditional process consists of:
environmental sustainability, especially for
power generation. Hydrogen is also utilized in a 1. A first reactor operating at high temperatures
large amount in the chemical and petrochemical (300–450  C) and GHSV (20,000 h1, gas
industry for ammonia synthesis, hydrocracking, hourly space velocity), using Fe2O3-Cr2O3
hydroreforming, etc. Currently, hydrogen is catalyst (Bustamante et al. 2004; Keiski
mainly produced from fossil fuels (96 %): the et al. 1996; Ullman’s Encyclopedia of Indus-
stream coming out from a reformer or a coal trial Chemistry & 5th Completely Revised
gasification plant contains about 50 % H2 that Edition 1995) which shows high kinetic activ-
has to be recovered and 40–45 % CO which can ity when operated at a temperature higher than
be utilized for producing more hydrogen. Thus, 300  C. Taking advantage of the high reaction
an upgrading stage is required, and the water gas rate, this reactor converts the most of CO.
shift (WGS) reaction is the most feasible one for 2. A heat exchanger for cooling the stream from
this purpose. The water gas shift reaction is 400–450  C down to 200  C ca.
3. A second reactor operating at lower tempera-
CO þ H2 O ¼ CO2 þ H2 tures (210–300  C) and GHSV (2,000 h1) for
DH0298 ¼ 41 kJ mol1 reducing the CO fraction in the gaseous stream
to less than 1 %. This reactor uses CuO-ZnO-
(Bustamante et al. 2004; Ullmann’s

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_598-1
2 Water Gas Shift (WGS)

Encyclopedia of Industrial Chemistry & 5th (Marigliano et al. 2003). Therefore, the use of a
Completely Revised Edition 1995; Amadeo membrane reactor allows obtaining a higher con-
and Laborde 1995) or CuO-CeO2-based cata- version also at higher temperature where the ther-
lysts and takes advantage of the low tempera- modynamic conversion is low, acting positively
tures displacing the equilibrium, since the on the kinetics. Consequently, the amount of
exothermic character of the WGS reaction. catalyst necessary for a given conversion can be
significantly reduced (Barbieri et al. 2011). In
H2O/CO feed molar ratio typically ranges fact, one membrane reactor operating at high
from 2 to 5 for shifting the thermodynamic equi- temperature was demonstrated replacing the two
librium conversion and increases the reaction rate reactors of the traditional process (Fig. 1), giving
and thus hydrogen yield. The WGS is often the same final conversion or higher.
followed by a further step of remaining CO elim- Among the several membrane types, the
ination since CO is a poison for many industrial Pd-alloy membranes are the most used for the
catalysts. Thus, this H2-rich stream is usually selective removal of hydrogen in applications
directed to a CO selective/preferential oxidation such as dehydrogenation reactions, thanks to
reactor and then to a pressure swing adsorption their infinite H2 selectivity. An important aspect
unit for separating H2 from the other gases. in the use of Pd-alloy MR is the good exploitation
For providing a better exploitation of raw of whole the available membrane area, which
materials together with the reduction of the reac- allows the improvement of the global perfor-
tion/separation/purification stages and related mance, with higher CO conversion and more H2
loads, the use of membrane reactors (MRs) is a recovered in the permeate side (Barbieri
promising approach, as they combine the reaction et al. 2008).
and the H2 separation by means of a selective Currently, self-supported Pd-Ag membranes
membrane (Brunetti et al. 2012a; Shu are produced at commercial level, and, when
et al. 1991; Uemiya et al. 1991; Dittmeyer used to investigate experimentally the WGS reac-
et al. 2001; Brunetti et al. 2012b). tion at a laboratory scale, they showed a high
The presence of the membrane allows the durability and performance stability for more
recovery of a hydrogen-rich/pure stream which than 2 years operating at 330  C and up to
does not require any additional separation. More- 10 bar (Barbieri et al. 2008).
over, the removal of the hydrogen, which is a The results obtained at a laboratory scale con-
product, from the reaction volume shifts the reac- cretized in some cases in various patents. For
tion toward a further conversion. example, United Technologies Corp. patented
The removal of hydrogen by a membrane the use of a WGS MR, comprising a WGS reac-
gives many advantages: the reverse reaction rate tion region a permeate volume, separated by an
is depleted owing to the lower H2 concentration; H2-separation membrane which allows H2
the residence time of reactants is increased; the formed over a catalyst in the reaction region to
thermodynamic equilibrium of a membrane reac- be passed selectively to the permeate region
tor exceeds that of a traditional reactor; the pres- (Gummalla et al. 2010).
sure has a positive effect on conversion in a
membrane reactor, even if no variation in the
number of mole is involved in the WGS reaction
Water Gas Shift (WGS) 3

b Pd-based MR Feed (e.g., reformer down-stream)


300 °C
Pd-based Membranes
Retentate stream Blind (upper end)

440 °C

440 °C
Pure hydrogen
-1
GHSV = 20 000 h
No sweep gas

a Traditional process

210 °C
Second stage LT-WGS
GHSV = 3 000 h-1 Feed (e.g., reformer down-stream)
LT-WGS Heat exchanger
First stage 300 °C
HT-WGS
GHSV = 20 000 h-1
LT-WGS
ca. 10 GHSV
380 °C
Converted stream
Containing Hydrogen
260 °C

Water Gas Shift (WGS), Fig. 1 Schemes of “Pd-based membrane reactor” and “traditional process” for WGS reaction
(Marigliano et al. 2003)

References Brunetti A, Caravella A, Drioli E, Barbieri G (2012b)


Process intensification by membrane reactors: high
Amadeo NE, Laborde MA (1995) Hydrogen production temperature WGS reaction as single stage for syngas
from the low temperature Water Gas Shift reaction: upgrading. Chem Eng Tech 35(7):1238–1248.
kinetics and simulation of the industrial reactor. Int doi:10.1002/ceat.201100641
J Hydrog Energy 20:949–958 Bustamante F, Enick RM, Cugini AV, Killmeyer RP,
Barbara E, Stephen H, William R (eds) (1995) Ullmann’s Howard BH, Rothenberger KS, Ciocco MV, Morreale
Encyclopedia of industrial chemistry, 5th completely BD, Chattopadhyay S, Shi S (2004) High-temperature
revised edn. VCH, New York. ISBN 3-527-20126-2 kinetics of the homogeneous reverse Water-Gas Shift
Barbieri G, Brunetti A, Tricoli G, Drioli E (2008) An Reaction. AIChE J 50(5):1028–1040
innovative configuration of a Pd-based membrane Dittmeyer R, Hollein V, Daub K (2001) Membrane reac-
reactor for the production of pure hydrogen. Experi- tors for hydrogenation and dehydrogenation processes
mental analysis of Water Gas Shift. J Power Sources based on supported palladium. J Mol Catal A Chem
182(1):160–167. doi:10.1016/j.jpowsour.2008.03.086 173:135–184
Barbieri G, Brunetti A, Caravella A, Drioli E (2011) Gummalla M, Vanderspurt TH, She Y, Dardas Z,
Pd-based membrane reactors for one-stage process of Olsommer B (2010) Power plant with membrane
Water Gas Shift. RSC Adv 1:651–661. doi:10.1039/ water gas shift reactor system. US20100104903
c1ra00375e Keiski RL, Salmi T, Niemisto P, Ainassaari J, Pohjola VJ
Brunetti A, Drioli E, Barbieri G (2012a) Medium/high (1996) Stationary and transient kinetics of the high
temperature Water Gas Shift reaction in a Pd-Ag mem- temperature Water-Gas Shift Reaction. Appl Catal
brane reactor: an experimental investigation. RSC Adv A Gen 137:349–370
2:226–233. doi:10.1039/C1RA00569C Marigliano G, Barbieri G, Drioli E (2003) Equilibrium
conversion for a palladium membrane reactor.
4 Water Gas Shift (WGS)

Dependence of the temperature and pressure. Chem Uemiya S, Sato N, Inoue H, Ando H, Kikuchi E (1991)
Eng Process 42:231–236. doi:10.1016/S0255- The water–gas shift reaction assisted by palladium
2701(02)00092-2 membrane reactor. Ind Eng Chem Res 30:585–589
Shu J, Grandjean BPA, Van Neste A, Kaliaguine S (1991)
Catalytic palladium-based membrane reactors: a
review. Can J Chem Eng 69:1036–1048
W

Wine aroma enhancement geraniol, a-terpineol, and citronellol),


benzenoid compounds (e.g., phenol, guaiacol,
Johannes De Bruijn 4-vinylguaiacol, and 4-vinylphenol),
Department of Agroindustry, Food Engineering norisoprenoids (e.g., damascone, 3-hydroxy
Group, Universidad de Concepcion, Chillan, damascone, and enyne diol), and aliphatic alco-
Chile hols (e.g. 3-methylbutanol). Acid hydrolysis
occurs quite slowly in winemaking
conditions. Moreover, exogenous glycosidases
Aroma-A primary wine aroma refers generally to (b-glucosidase, a-rhamnosidase, a-arabinosidase,
a pleasant smell of fruity, floral, herbal, mineral, and b-apiosidase) from yeast and filamentous
and/or woodsy flavors of young wine, unique to fungi may be used for enzymatic hydrolysis of
each grape variety, which will be interpreted by mono- and diglycosides to enhance wine aroma
the olfactory bulb. Secondary wine aromas are (Cabaroglu et al. 2003). Wine aroma quality may
those flavors that arise from the chemical reac- be further improved by micro-oxygenation with
tions during fermentation and aging in barrels, increase of some aroma attributes (plum, currant,
while tertiary aromas are those smells that are spicy, and liquorice) and decrease of herbaceous
developed by aging in the bottle. The term bou- aroma (Cejudo-Bastante et al. 2011), while aging
quet generally refers to both secondary and ter- on lees changes aroma balance by binding volatile
tiary aromas, while the term odor is related to an compounds, such as lactones, terpenoids, ketones,
unpleasant smell due to possible wine faults. aldehydes, and esters (Liberatore et al. 2010).
The typical aroma of wines is mainly due to Membrane distillation is a relatively novel
volatile compounds that come from the grape. membrane process, which can be applied for the
Apart from free flavor compounds, a significant recovery of aroma compounds (Gryta 2005).
part of several aroma compounds is accumulated Dense hydrophobic membranes with pores filled
in the grape berry as odorless nonvolatile glyco- by gas phase are used in this process. The hydro-
sides. Odorous volatiles come available after acid phobic nature of the membrane prevents penetra-
or enzymatic hydrolysis from glycosides during tion of the wine into the pores. Therefore, only
wine storage, arise after aging on lees or micro- volatile components of the wine may be
oxygenation, and can be enhanced by membrane transported through the membrane. The concen-
technology. tration gradient of some particular volatile spe-
The glycosylated aroma fractions that can give cies in the gas phase at both ends of the
rise to odor-active compounds upon hydrolysis membrane pores causes their transport across
include monoterpenes (e.g., linalool, nerol, the membrane. The composition of the gas
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_599-2
2 Wine aroma enhancement

Wine aroma Retentate


enhancement, Aroma
Fig. 1 Aroma recovery by
pervaporation

Vacuum
Cooling

Wine

Permeate

phase above the liquid surface is often expressed References


by the partial pressure, and thus the partial pres-
sure difference can be used as a driving force of Cabaroglu T, Selli S, Canbas A, Lepoutre JP, G€ unata
Z (2003) Wine flavour enhancement through the use
the membrane distillation process. The value of
of exogenous fungal glycosidases. Enzyme Microb
this driving force depends upon the temperature Technol 33:581–587
and composition in the layers adjacent to the Cejudo-Bastante MJ, Pérez-Coello MS, Hermosín-Guti-
membrane surface. When the driving force is érrez I (2011) Effect of wine micro-oxygenation treat-
ment and storage period on colour-related phenolics,
obtained by partial pressure reduction on the per-
volatile composition and sensory characteristics.
meate side by applying vacuum or blowing a LWT- Food Sci Technol 44:866–874
sweep inert gas on this side, the membrane sepa- Gryta M (2005) Osmotic MD and other membrane distil-
ration process is called pervaporation (Fig. 1). lation variants. J Membr Sci 246:145–156
Liberatore MT, Pati S, Del Nobile MA, La Notte E (2010)
Usually the pressure of the permeant components
Aroma quality improvement of chardonnay white
is lower than their saturation pressure, and these wine by fermentation and ageing in barrique on lees.
components are therefore removed as vapor. Per- Food Res Int 43:996–1002
meate should be collected in traps, which are
normally cooled by using cold water or liquid
nitrogen.
W

Wine Aroma Enhancement, siloxane/polyetherimide composite asymmetric


Membrane Operations of membrane or poly-dimethyl-siloxane flat sheet
or spiral wound membranes may be used for the
Johannes De Bruijn aroma recovery from wine by pervaporation.
Department of Agroindustry, Food Engineering Osmotic distillation or evaporative
Group, Universidad de Concepcion, Chillan, perstraction – This process involves the use of a
Chile microporous hydrophobic membrane to separate
two circulating aqueous solutions at different sol-
ute concentrations. The wine phase containing
Wine aroma enhancement – The aroma profile of the volatile components circulates through a hol-
wine is made up by a subtle ratio between com- low fiber membrane contactor, while the strip-
pounds of widely varying sensory properties. ping liquid, e.g., degassed water, flows along
During wine making, several components are the downstream side of the membrane. When
lost due to their high volatility in aqueous solu- operating pressure is kept below the capillary
tions. These compounds are rather important for penetration pressure of liquid into the pores, the
the sensorial quality of wines and might therefore membrane is not wetted by the circulating solu-
be recovered and added back to the wines. Com- tions, and air gaps are formed within the pores of
plete aroma recovery before dealcoholization and the membrane. Process will be performed at room
adding back to dealcoholized wine is another temperature, causing no thermal degradation of
application (Catarino and Mendes 2011). volatile compounds. Solubility of wine aroma
Pervaporation, osmotic distillation or evaporative compounds is higher in the wine phase than in
perstraction, reversed osmosis, and nanofiltration pure water, so their transfer into the stripping
may constitute promising membrane processes phase is limited. On the other hand, ethanol is
for recovering aroma compounds from wines. preferentially transferred across the membrane
Pervaporation – This separation process is pores into the stripping phase due to the vapor
based on selective transport inside a dense hydro- pressure gradient between the feed and stripping
phobic membrane associated with the evapora- phase (Diban et al. 2008).
tion of the permeant. Aroma compounds Nanofiltration and reversed
permeate through the membrane due to the vac- osmosis – Concentration of specific aroma com-
uum on the downstream side of the membrane. pounds such as diethyl succinate (wine aging),
Once the aroma compounds leave the membrane 2-phenyl-ethanol (floral note), cis-3-hexenol
as vapor, they will be condensed and collected (herbaceous note), and isovaleric acid
under cryogenic temperature. Poly-octyl-methyl- (undesired note) of model white wine can be
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_600-2
2 Wine Aroma Enhancement, Membrane Operations of

Wine Aroma Enhancement, Membrane Operations of, Table 1 Solute rejection by RO and NF membranes
(Labanda et al. 2009)
Compound Rejection (%)
Osmonics – SE Toray – UB70 Osmonics – DK
Diethyl succinate 99 96 97
2-Phenyl-ethanol 97 95 95
cis-3-Hexenol 80 77 85
Isovaleric acid 86 76 65

achieved by reversed osmosis and nanofiltration References


using flat sheet polymeric membranes in a batch
retentate-recycling mode. High solute rejection Catarino M, Mendes A (2011) Dealcoholizing wine by
membrane separation processes. Innov Food Sci
values indicate enhanced aroma concentration
Emerg Technol 12:330–337
in the retentate stream phase (Table 1) (Labanda Diban N, Athes V, Bes M, Souchon I (2008) Ethanol and
et al. 2009). aroma compounds transfer study for partial dealcoho-
lisation of wine using membrane contactor. J Membr
Sci 311:136–146
Labanda J, Vichi S, Llorens J, López-Tamames I (2009)
Membrane separation technology for the reduction of
alcoholic degree of a white model wine. LWT Food
Sci Technol 42:1390–1395
W

Wine Clarification by Microfiltration the feed solution flowing parallel to the mem-
brane surface may sweep deposited particles
Johannes De Bruijn toward the retentate side, and so the deposited
Department of Agroindustry, Food Engineering layer of particles and colloids remains relatively
Group, Universidad de Concepcion, Chillan, thin (Fig. 1).
Chile The correct choice of operating conditions and
membrane plays a key role to minimize mem-
brane fouling. Microfiltration performance is
Wine clarification – Crude wine is a complex governed by colloids and small particles, where
medium with a turbid aspect. This latter is not these constituents result into a sharp initial flux
well accepted by the consumer, and wine needs to decline related to both internal and external foul-
be clarified removing particles such as microor- ing. Therefore wine filtration should be done
ganisms (yeast and bacteria), cell debris, colloi- below critical flux above which an irreversible
dal aggregates (tannin, pectin, and deposit appears at the membrane surface.
mannoprotein), and potassium tartrate crystals Applied pressure should be smaller than the crit-
by microfiltration. Thus, the key roles of clarifi- ical pressure, where the particles brought to the
cation are to provide limpidity and microbiolog- membrane surface by the permeate flow are
ical stabilization of wines. transported back into the bulk suspension by dif-
Microfiltration – Cross-flow microfiltration fusion and flow out of the membrane. Transmem-
could be an alternative for traditional solid–liquid brane pressure is generally in the range between
separation technologies such as centrifugation, 1 and 3 bars. Moreover, cross-flow velocity
filtration on sheets, diatomaceous earth filtration, affects mass transport of particles nearby mem-
and the use of exogenous additives during wine brane surface by increasing shear stress and shear
making. It offers several advantages such as no induced diffusion. A cross-flow velocity of 2 m/s
health and environmental problems because of is usually applied, which insures sufficient shear
the elimination of diatomaceous earth use, as stress and preserves wine quality. A major prob-
well as the combination of clarification, stabili- lem of increasing cross-flow velocity is the rise of
zation, and sterile filtration in one single contin- wine temperature. Temperature should not
uous unit operation without significantly exceed 25  C in order to not modify sensorial
modifying sensory quality of wines. The wine to characteristics of wine. Furthermore, organic
be filtered flows parallel to the membrane surface membranes of cellulose acetate, polypropylene,
and solutes and salts pass through the membrane polyethersulfone, and polyvinylidene difluoride
by mean of a pressure drop. The shear exerted by and ceramic membranes of zirconium oxide,
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_601-2
2 Wine Clarification by Microfiltration

Pressure alumina, and titanium oxide with an average pore


diameter of 0.2 mm for red wines and
Feed Concentrate 0.1–0.22 mm for white wines show fair results in
terms of permeate flux and wine quality
(El Rayess et al. 2011).

References

El Rayess Y, Albasi C, Bacchin P, Taillandier P, Raynal J,


Mietton-Peuchot M, Devatine A (2011) Cross-flow
microfiltration applied to oenology: a review.
J Membr Sci 382:1–19

Permeate

Wine Clarification by Microfiltration, Fig. 1 Cross-


flow microfiltration
Z

Zeolite A Type zeolite). Due to aperture size, the Na-LTA zeolite


is also called 4A zeolite.
Anne Julbe and Martin Drobek Zeolite A does not occur in nature and must be
Institut Européen des Membranes, Université de prepared synthetically by hydrothermal crystalli-
Montpellier, Montpellier, France zation of reactive alkali metal aluminosilicate
gels at low temperatures (100  C) and pressures
(autogenous) under alkaline condition
Zeolite A, also known as LTA (Linde Type A), (pH typically higher than 12) (Yu 2007). Since
belongs to the family of aluminosilicate molecu- its discovery at the Union Carbide Corporation
lar sieves. It is characterized by the formula Laboratories (Linde Division-Union Carbide) in
|(Na+12(H2O)27|8[Al12Si12O48]8 which corre- the 1950s (Reed and Breck 1956), zeolite A has
sponds to its most common hydrated sodium been largely investigated and applied at large
form (International Zeolite Association -IZA). scale for a variety of separations and purifications
Sodium ions in zeolite A can be exchanged with (Flanigen 1980). Due to its high water adsorption
other cations such as lithium (Li-LTA), potas- capacity, LTA zeolite has been first used as a
sium (K-LTA), or calcium (Ca-LTA) desiccant for technical gases and liquids. In
(Townsend and Coker 2001). The principal build- 1959 Union Carbide marketed the IsoSiv process
ing units of zeolite A are sodalite cages which are for normal isoparaffin separation, representing
connected by four-membered rings forming a the first major bulk separation process using true
three-dimensional (3D) network (Fig. 1). These molecular sieving selectivity. The supercage
cages consist of central cavities of 11.4 Å in structure revealed also useful for spacio-specific
diameter (supercage) interconnected by eight- catalysis, such as paraffin cracking. Owing to its
ring openings with a 4.1 Å aperture, thus forming active ion exchange properties, zeolite A is also
a remarkably open zeolite framework with a high widely used in detergents since the mid 1970s,
void volume fraction of 47 % (McCusker and particularly as a replacement for the environmen-
Baerlocher 2001). The structure is cubic, tally harmful phosphates for water softening. In
represented by ao = 11.919 Å and the space 1999, Mitsui Engineering and Shipping Co. Ltd.
group Pm-3m. When Na+ is exchanged with the manufactured the first LTA membranes to the
larger K+, the pore opening is reduced to approx- market for the dehydration of ethanol, which
imately 3 Å (K-LTA or 3A zeolite). In the case was a milestone in the commercialization of zeo-
that Ca2+ replaces 2Na+, the pore opening lite A as a continuous selective barrier (Morigami
increases to approximately 5 Å (Ca-LTA or 5A et al. 2001).

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_604-1
2 Zeolite A Type

International Zeolite Association (IZA). http://www.iza-


online.org. Accessed December 2015
McCusker LB, Baerlocher C (2001) Zeolite structures. In:
van Bekkum H, Flanigen EM, Jacobs PA, Jansen JC
(eds) Introduction to zeolite science and practice, stud-
ies in surface science and catalysis, vol 137. Elsevier,
London, pp 37–67
Morigami Y, Kondo M, Abe J, Kita H, Okamoto K (2001)
The first large-scale pervaporation plant using tubular-
type module with zeolite NaA membrane. Sep Purif
Technol 25:251–260
Reed TB, Breck DW (1956) Crystaline zeolites. II. Crystal
structure of synthetic zeolite, type A. J Am Chem Soc
78:5972–5977
Townsend RP, Coker EN (2001) Ion exchange in zeolites.
Stud Surf Sci Catal 137:467–491
Yu J (2007) Synthesis of zeolites. In: Cejka J, van
Bekkum H, Corma A, Schueth F (eds) Introduction to
zeolite molecular sieves, studies in surface science and
Zeolite A Type, Fig. 1 The type A zeolite catalysis, vol 168. Elsevier, Amsterdam, pp 39–104
structure – view along [100] direction (International Zeo-
lite Association (IZA))

References

Flanigen EM (1980) Molecular sieve zeolite technology-


the first twenty-five years. Pure Appl Chem
52:2191–2211
Z

Zeolite Membrane DDR, FER, MEL, MFI, ERI-OFF, MOR, FAU,


and BEA types (www.iza-online.org).
Anne Julbe and Martin Drobek Several strategies have been developed for
Institut Européen des Membranes, Université de preparing zeolite membranes (supported or self-
Montpellier, Montpellier, France supported), such as embedding methods, in situ
hydrothermal synthesis or seeding, and second-
ary growth (Julbe 2007). Embedding is typically
Synonyms used for the preparation of composite membranes
(often referred as mixed matrix membranes)
Zeolite membrane – synthesis containing zeolite particles dispersed in a bulk
matrix, generally a polymer. Zeolite membranes
Zeolite membranes are selective barriers, which are usually supported, anchored, or grown on/in a
can be supported or not, and prepared with well- porous supports with adapted mechanical, ther-
defined aluminosilicate crystalline structures mal, and chemical resistance (typically ceramics
having a uniform and well-defined porous frame- or metals). The seeding and secondary growth
work. Zeolites are attractive molecular sieve strategy is now considered as the most attractive
materials which have been used for a long time method for preparing a variety of zeolite (e.g.,
as adsorbents, catalysts, and softeners in deter- LTA, MFI, SOD, FAU, CHA, DDR) and zeolite-
gents (ion-exchange properties). Since the early type (e.g., MCM, MOF) membranes. It confers
1990s, zeolite membranes attracted considerable improved flexibility for controlling crystal
attention in many research and industrial groups, growth and film microstructure with high repro-
exploring their potential for the continuous sepa- ducibility and scalability compared to direct in
ration of liquids, gas, and vapors, for chemical situ hydrothermal synthesis (Motuzas
synthesis, pollution abatement, catalytic reactors, et al. 2006). Supported MFI membrane prepared
micro-reactors, sensors, electrodes, and optoelec- by secondary growth from a layer of silicalite-1
tronic devices (Caro and Noack 2008; Julbe seeds is shown in Fig. 1. Concerning zeolite
2007). Among the 229 currently known zeolitic membrane industrialization, LTA membranes
framework type codes assigned to date by the were the first to be prepared at large scale by
International Zeolite Structure Commission Mitsui Engineering and Shipbuilding Co. for the
(www.iza-online.org), less than 10 % have been dehydration of ethanol (Kodo et al. 1997). Other
prepared in a form of membrane. The most studied companies or research centers, including IKTS/
membrane structures are LTA, MFI, CHA, SOD, Inocermic in Germany, ECN and Pervatech in the
Netherlands, K€uhni in Switzerland, and Hitachi
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_605-1
2 Zeolite Membrane

Zeolite Membrane,
Fig. 1 MFI zeolite
membrane obtained by
secondary growth on a
porous a-Al2O3 support
(Motuzas et al. 2006)

Zosen in Japan as well as Mitsubishi Chemical Julbe A (2007) Zeolite membranes—synthesis, character-
Corporation, also developed zeolite-based ization and applications. In: van Bekkum H, Cejka J,
Corma A, Schuth F (eds) Introduction to zeolite sci-
pervaporation or vapor permeation dehydration ence and practice, studies in surface science and catal-
systems (Pina et al. 2011). Recently, upscaling of ysis. Elsevier, Amsterdam, pp 181–219
SAPO-34 (Li et al. 2010) and all-silica DDR Kondo M, Komoriki M, Kita H, Okamoto KI
membranes (Makiko and Kenji 2012) has been (1997) Tubular-type pervaporation module with zeo-
lite NaA membrane. J Membr Sci 133:133–141
considered, respectively, by Shell and NGK Insu- Li S, Carreon MA, Zhang Y, Funke HH, Noble RD,
lators Ltd. for CO2/CH4 separation. Other types Falconer JL (2010) Scale-up of SAPO-34 membranes
of zeolite membranes, including MFI, FAU for CO2/CH4 separation. J Membr Sci 352:7–13
(NaX, NaY), MOR, and T-type membranes, are Makiko N, Kenji Y (2012) Process for the production of
DDR-type zeolite membranes. US Patent 8,497,223
considered for various applications of high indus- Motuzas J, Julbe A, Noble RD, van der Lee A,
trial impact. Bussan Nanotech Research Institute Beresnevicius ZJ (2006) Rapid synthesis of oriented
Inc., namely, reported on mass production of silicalite-1 membranes by microwave-assisted hydro-
tubular NaY zeolite membranes for ethanol dehy- thermal treatment. Microporous Mesoporous Mater
92:259–269
dration (Sato et al. 2008). Pina P, Mallada R, Arruebo M, Urbiztondo M,
Navascués N, de la Iglesia O, Santamaria J (2011)
Zeolite films and membranes. Emerging applications.
References Microporous Mesoporous Mater 144:19–27
Sato K, Sugimoto K, Nakane T (2008) Mass-production of
tubular NaY zeolite membranes for industrial purpose
Caro J, Noack M (2008) Zeolite membranes – recent and their application to ethanol dehydration by vapor
developments and progress. Microporous Mesoporous permeation. J Membr Sci 319:244–255
Mater 115:215–233
International Zeolite Association. http://www.iza-online.
org. Accessed December 2015
Z

Zeolite T Type pass through the small 8-rings erionite rings.


Pure erionite and offretite phases can be obtained
Anne Julbe and Martin Drobek only in the presence of an organic template,
Institut Européen des Membranes, Université de whereas intergrowth-type zeolite T can be synthe-
Montpellier, Montpellier, France sized without any template. Zeolite T, with inter-
mediate Si/Al ratio of 3–4, is acid resistant and
thermally stable while remaining hydrophilic. Its
Zeolite T (Linde type T) is a crystalline alumino- high acid resistance often overpasses other more
silicate with hexagonal symmetry. Its typical for- common zeolites such as A, X, and Y. Zeolite
mula is 0.3Na2O-0.7K2O-Al2O3-6.9SiO2- T can be used for the selective adsorption or dry-
7.2H2O. It corresponds to a disordered inter- ing of acid gases and liquids at high temperatures.
growth of erionite and offretite structures in Both erionite and intergrowth offretite/erionite
which the more open offretite (12-ring main zeolite types have been reported as very attractive
channels parallel to the c-axis and 8-ring materials for catalysis or selective barriers appli-
sub-channels normal to the c-axis with pore cable in conversion of methanol to C2–C5 olefins,
sizes of 0.67  0.68 nm and 0.36  0.49 nm, selective catalytic dewaxing, and molecular siev-
respectively) (Fig. 1) is interspersed at intervals ing of n-butane (Yang and Evmiridis 1996). Zeo-
with the tighter erionite units (8-ring channels lite T membranes have enormous potential for
parallel to the c-axis with pore size of industrial dehydration processes, e.g., separating
0.36  0.51 nm) (Spivey et al. 1992). The frame- water from organic liquids in acidic environment,
work structures of offretite and erionite are such as esterification hybrid process (Zhoua
closely related, and the synthesized zeolite T is et al. 2009). Due to their molecular sieving prop-
mainly composed of the offretite phase with only erties, zeolite T membranes have been also con-
small amounts of erionite sheets. Due to the spe- sidered for gas separation applications, namely for
cific position of single erionite unit cells at the separating CO2/N2 and CO2/CH4 mixtures up to
end of the large pore of offretite, erionite controls 473K (Cui et al. 2004, see also Zhang et al. 2013).
the diffusion path by forcing the molecules to

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_606-1
2 Zeolite T Type

Zeolite T Type, Fig. 1 (a) The erionite-type zeolite, (b) the offretite-type zeolite – view along [001] direction
(International zeolite association (IZA))

References Yang S, Evmiridis NP (1996) Synthesis and characteriza-


tion of an offretite/erionite type zeolite. Microporous
Cui Y, Kita H, Okamoto K (2004) Preparation and gas Mesoporous Mater 6:19–26
separation performance of zeolite T membrane. Zhang XL, Qiu LF, Ding MZ, Hu N, Zhang F, Zhou RF,
J Mater Chem 14:924–932 Chen XS, Kita H (2013) Preparation of Zeolite T
International zeolite association (IZA) http://www.iza- Membranes by a Two-Step Temperature Process for
online.org. Accessed Jul 2013 CO2 Separation. Ind Eng Chem Res 52:16364–16374
Spivey J, Froment GF, Dehertog WJH, Marchi AJ Zhoua H, Li Y, Zhua G, Liua J, Yang W (2009)
(1992) Zeolite catalysis in the conversion of methanol Microwave-assisted hydrothermal synthesis of a&b-
into olefins. In: Spivey J (ed) Catalysis, vol 9. The oriented zeolite T membranes and their pervaporation
Royal Society of Chemistry, Cambridge, pp 1–64 properties. Sep Purif Technol 65:164–172
Z

Zeolite X: Type The combination of large void volumes and


large pore openings in a three-dimensional chan-
Anne Julbe and Martin Drobek nel system makes FAU molecular sieve ideal for
Institut Européen des Membranes, Université de many catalytic applications. This zeolite is also
Montpellier, Montpellier, France attractive for its ion exchange and adsorptive
properties.
The combination of Si4+ and A13+ results in a
Zeolite X, together with zeolite Y, belongs to the deficiency of positive charge which is balanced
family of aluminosilicate molecular sieves with a by exchangeable cations. Due to its very low
faujasite-type structure (FAU). It is characterized Si/Al ratio, the zeolite X framework provides a
by the formula |(Ca, Mg, Na2)29 (H2O)240| large number of cation exchange sites balancing
[Al58Si134O384]– FAU (International zeolite the framework aluminum, thus leading to high
association (IZA)). Faujasite is a rare zeolite, cation contents and exchange capacities. Zeolite
although its synthetic counterparts Linde X and X is generally synthesized by hydrothermal crys-
Linde Y are largely used as sorbents and cata- tallization of reactive alkali metal aluminosilicate
lysts. Zeolite X differs from zeolite Y by its Si/Al gels or clear solutions at low temperature
atomic ratio which is typically in the range from 1 (70–300  C, usually 100  C) and pressure
to 1.5 for the X and higher for the Y-type zeolite. (autogenous) under alkaline conditions. Starting
High Si/Al ratio is desirable towards thermal typically from sodium aluminate and sodium sil-
stability, a property that is less favorable to zeo- icate, zeolite X is obtained in its Na+ form. Zeo-
lite X. The 24 tetrahedra cuboctahedral units lite NaX is a metastable phase, meaning that other
(sodalite cages) in the FAU framework type are types of zeolites such as P, A, or sodalite may
arranged in the same way as the carbon atoms in form if the recipe is not followed carefully
diamond. They are connected via hexagonal (Balkus and Ly 1991). For specific catalytic
prisms (double six rings) forming a three- applications, the incorporation of various metal
dimensional porous channel structure along cations into the structure can be carried out by
[110], characterized by 12 oxygen ring window impregnation or ion exchange. This results in the
openings with the aperture of 8 Å and supercages modification of the number and nature of acid
of approximately 12 Å (McCusker and sites influencing the diffusion of reactants and
Baerlocher 2001). The FAU-type zeolite products. A large variety of cationic species has
supercage viewed along [111] is shown in Fig. 1 been introduced into FAU frameworks. X-type
(International zeolite association (IZA)). zeolite has a wide range of industrial applications
for gas or vapor adsorption, separation, and as
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_607-1
2 Zeolite X: Type

during hydrobromination of alkenes (Wortel and


van Bekkum 1980). Alcohol dehydration by
pervaporation is a potential application for
X-type membranes (Zhou et al. 2012). However,
in many large-scale industrial applications, its
chemical analogue with Si/Al ratio higher than
1.5 (zeolite Y) has superseded zeolite X because
of its higher chemical and thermal stability.

References

Balkus KJ, Ly KT (1991) The preparation and character-


ization of an X-Type zeolite, an experiment in solid-
state chemistry. J Chem Educ 68:875–877
International zeolite association (IZA) http://www.iza-
online.org. Accessed July 2013
McCusker LB, Baerlocher C (2001) Zeolite structures. In:
Zeolite X: Type, Fig. 1 The FAU type zeolite
van Bekkum H, Flanigen EM, Jacobs PA, Jansen JC
supercage – view along [111] direction (www.iza-online.
(eds) Introduction to zeolite science and practice,
org)
vol 137, Studies in surface science and catalysis.
Elsevier, London, pp 37–67
catalyst. Examples of applications in chemical Ribeiro FR et al (1984) Zeolites: science and technology.
reactions include isomerization of 1-butene, Martinus Nijhoff, The Hague
Wortel TM, van Bekkum H (1980) Removal of peroxide
alkylation of toluene with ethylene or methanol,
impurities by zeolites. J Org Chem 45:4763–4764
and cycloaddition of carbon dioxide to ethylene Zhou H, Korelskiy D, Leppäjärvi T, Grahn M,
oxide (Ribeiro et al. 1984). X-type zeolites can be Tanskanen J, Hedlund J (2012) Ultrathin zeolite
used to adsorb an unwanted compound during X membranes for pervaporation dehydration of etha-
nol. J Membr Sci 399–400:106–111
decomposition reactions such as removal of
alkyl hydroperoxides from ethers and olefins
Z

Zeolite Y: Type This zeolite is also considered for its ion-


exchange and adsorptive properties. Zeolite Y is
Anne Julbe and Martin Drobek generally synthesized by hydrothermal
Institut Européen des Membranes, Université de crystallisation of reactive alkali metal alumino-
Montpellier, Montpellier, France silicate gels or clear solutions at low temperature
(70–300 ˚C, usually 100 ˚C) and pressure (autog-
enous) under alkaline conditions. Starting typi-
Zeolite Y, together with zeolite X, belongs to the cally from sodium aluminate and sodium silicate,
family of aluminosilicate molecular sieves with a the Y zeolite is obtained in its Na+ form (Blatter
faujasite-type structure (FAU), which is charac- and Schumacher 1991) and a replacement of the
terized by the basic formula |(Ca, Mg, Na2 )29 Na+ cations by protons (leading to the H-zeolite
(H2O)240 |[Al58 Si134 O384 ]– FAU (Baerlocher form) is required for applications in acid cataly-
2007). Faujasite is a rare zeolite, although its sis. Due to the poor stability of the FAU structure
synthetic counterparts Linde X and Linde Y are in acidic media, this conversion is done indirectly
largely used as sorbents and catalysts. Zeolite Y via an ammonium exchange resulting in NH4+ Y,
has a higher Si/Al atomic ratio than zeolite X where the cation is decomposed into ammonia
(typically in the range 1–1.5). Therefore, the and protons, thus yielding a highly crystalline
higher content of silica confers zeolite Y with H-FAU structure. Dealumination of the Y zeolite
higher thermal stability. The 24-tetrahedracuboc- framework results in the formation of ultra-stable
tahedral units (sodalite cages) in the FAU frame- Y zeolite (USY) with high (hydro)thermal stabil-
work type are arranged in the same way as the ity. USY prepared by thermal, hydrothermal, or
carbon atoms in diamond. They are connected via chemical dealumination of zeolite Y is one of the
hexagonal prisms (double 6-rings) forming a most widely employed zeolite material in the
3-dimensional porous channel structure along petrochemical industry. Zeolite Y is essentially
[110], characterized by 12-oxygen ring window used as a Fluid Cracking Catalyst (FCC) of heavy
openings with the aperture of 8 Å and supercages petroleum distillates, for increasing the yield of
of approximately 12 Å (McCusker and gasoline and Diesel fuel from crude oil (Kung
Baerlocher 2001). The FAU-type zeolite at al. 2000). It is also used to increase the aro-
supercage viewed along [111] is shown in Fig. 1 matic content of refinery products in hydrocrack-
The combination of large void volume and ing units, when it is associated with platinum or
large pore openings in a 3-dimensional channel palladium species, deposited by either impregna-
system makes this thermally stable FAU molec- tion or ion exchange (Ribeiro 1984). A large
ular sieve ideal for many catalytic applications. variety of other applications have been reported
# Springer-Verlag Berlin Heidelberg 2016
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_608-2
2 Zeolite Y: Type

References

Baerlocher C, McCusker L, Olson DH (2007) Atlas of


zeolite framework types, 6th revised edn. Elsevier,
Amsterdam
McCusker LB, Baerlocher C (2001) Zeolite structures. In:
van Bekkum H, Flanigen EM, Jacobs PA, Jansen JC
(eds) Introduction to zeolite science and practice.
Studies in surface science and catalysis, vol 137.
Elsevier, London, pp 37–67
International zeolite association (IZA) http://www.iza-
online.org. Accessed July 2013
Blatter F, Schumacher E (1991) The preparation of pure
zeolite NaY and its conversion to high-silica faujasite,
an experiment for laboratory courses in inorganic
chemistry. J Chem Educ 68:519–521
Kung HH, Williams BA, Babitz SM, Miller JT, Haag WO,
Snurr RQ (2000) Enhanced hydrocarbon cracking
activity of Y zeolites. Top Catal 1–2:59–64
Ribeiro FR et al (1984) Zeolites: science and technology.
Martinus Nijhoff Publishers, The Hague
Zeolite Y: Type, Fig. 1 The FAU type zeolite Pavelic K, Hadzija M (2003) Medical applications of
supercage – view along [111] direction (International zeo- zeolites. In: Auerbach SM, Carrado KA, Dutta PK
lite association (IZA)) (eds) Handbook of zeolite science and technology
(chap. 24). Marcel Dekker, New York
for the Y zeolite, including the dealcoholization Morooka S, Takahiro K, Katsuki K (1998) Carbon dioxide
of beer, the removal of toxic preservatives in the separation from nitrogen using Y-type zeolite mem-
branes. In: Inui T, Anpo M, Izui K, Yanagida S,
pharmaceutical preparation of insulin, the slow- Yamaguchi T (ed) Studies in surface science and catal-
release of drugs, or the encapsulation of specific ysis. Advances in chemical conversions for mitigating
ions for electrocatalytic applications (Pavelic and carbon dioxide, vol 114. Elsevier, Amsterdam, pp
Hadzija 2003), also in addition to simple gas 665–668
Sato K, Sugimoto K, Nakane T (2008) Mass-production of
phase or liquid phase separations and treatments, tubular NaY zeolite membranes for industrial purpose
including membranes (Morooka et al. 1998). and their application to ethanol dehydration by vapor
Bussan Nanotech Research Institute Inc., namely, permeation. J Membr Sci 319:244–255
reported on mass-production of tubular NaY zeo-
lite membranes for ethanol dehydration (Sato et
al. 2008).
Z

Zeolite-Embedded Membrane modification strategies, such as silanation,


annealing, or Grignard treatments, have been
Anne Julbe and Martin Drobek considered to improve and optimize interfaces.
Institut Européen des Membranes, Université de Nanosize zeolite particles embedded in MMMs
Montpellier, Montpellier, France generally outperform MMMs prepared with
micron size particles, when optimized loading
and dispersion are used. Preparation of zeolite-
Zeolite-embedded membranes belong to the fam- embedded membranes (Fig. 1) is adapted from
ily of composite selective barriers (also referred classical methods used for polymeric mem-
as mixed matrix membranes (MMMs)), which branes, although membrane processing steps
are typically obtained by dispersing zeolite crys- and solvents that can “clog” the zeolites should
tals in a bulk matrix, usually a polymer film be avoided. Early attempts at designing MMMs
(Bastani et al. 2013). Zeolite-filled MMMs have focused on gas separation using rubbery poly-
been intensively studied from the early 1970s as a mers such as polydimethylsiloxane (PDMS).
strategy to overcome the permeability/selectivity Nowadays, glassy polymers such as polyimide
trade-off of conventional polymeric membranes. (PI), polyethersulfone (PES), or copolymers are
The basic idea was to obtain a synergic effect by preferably used together with semicrystalline
combining the high selectivity and permeability polyvinylidene fluoride (PVDF). The latter pos-
of zeolites with the attractive mechanical proper- sesses excellent mechanical properties, thermal
ties and economical processability of polymers. stability, and high chain movements, enabling
These membranes were intensively considered preparation of membranes with high inorganic
for difficult gas separations or pervaporation but filler content. Typical zeolite filles in MMMs
also as interface contactors and in fuel cell appli- are silicalite-1, ZSM-5, L, 3A, 4A, 5A, 13X,
cations (Jeong et al. 2010; Zornoza et al. 2011; KY, H-SSZ-13 b-type, or SAPO-34 (Julbe
Tricoli and Nannetti 2003). The key point of 2007). Zeolite-type materials (e.g., MCM-41,
membrane efficiency bears on the selection of a MCM-48, SBA-15, ZIF) have been also consid-
relevant zeolite/polymer coupling, thus providing ered, and highly attractive results were also
a good quality interfacial contact between the obtained with the MOF (metal-organic frame-
inorganic filler and the matrix (nonselective dif- works) fillers which provide better interfacial
fusion pathways). Several zeolite surface contact with polymers (Bastani et al. 2013).

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_609-1
2 Zeolite-Embedded Membrane

for gas separation applications: a review. J Ind Eng


Chem 19:375–393
Drobek M, Figoli A, Santoro S, Navascués N, Motuzas J,
Algieri C, Gaeta N, Barbieri G, Mallada R, Julbe A,
Drioli E (2015) PVDF-MFI mixed matrix membranes
as VOCs adsorbers, Micropor Mesopor Mat
207:126–133
Jeong D, Oh J, Yum I, Lee Y (2010) Removal of VOC
from their aqueous solution by pervaporation with
PDMS-zeolite composite membrane. Desalination
Water Treat 17:242–247
Julbe A (2007) Zeolite membranes—synthesis, character-
ization and applications. In: van Bekkum H, Cejka J,
Corma A, Schuth F (eds) Introduction to zeolite sci-
ence and practice, Studies in Surface Science and
Catalysis. Elsevier, Amsterdam, pp 181–219
Tricoli V, Nannetti F (2003) Zeolite-Nafion composites as
ion conducting membrane materials. Electrochim Acta
48:2625–2633
Zeolite-Embedded Membrane, Fig. 1 MMM with Zornoza B, Esekhile O, Koros WJ, Téllez C, Coronas
MFI zeolite particles (22 wt%) embedded in a PVDF J (2011) Hollow silicalite-1 sphere-polymer mixed
polymer matrix (Drobek et al. 2015) matrix membranes for gas separation. Sep Purif
Technol 77:137–145

References

Bastani D, Esmaeili N, Asadollahi M (2013) Polymeric


mixed matrix membranes containing zeolites as a filler
Z

Zeta Potential attraction exceeds repulsion and the dispersion


will flocculate. A value of 25 mV (positive or
Paul Melvyn Williams negative) is usually taken as the arbitrary value
Swansea University, College of Engineering, that separates low charged surfaces from highly
Swansea, UK charged surfaces. Colloids with a high magnitude
of the zeta potential (positive or negative) are said
to be electrically stabilized.
Zeta potential: When two phases are placed in The zeta potential, however, is not measurable
contact, there develops in general a difference in directly but can be calculated using theoretical
potential between them (Hunter 1981). The term models and experimentally determined values
zeta potential is an abbreviation for the electroki- such as the electrophoretic mobility or the
netic potential in colloidal systems. In the colloi- streaming potential. Electroacoustic phenomena
dal chemistry literature, it is usually represented may also be used for the calculation of zeta
using the Greek letter zeta (z). The zeta potential potential. The most known and widely used the-
is commonly associated with particulate systems ory for calculating zeta potential from experi-
but can also be measured for surfaces such as mental data is that developed by Smoluchowski
membranes. The zeta potential does not occur (1903). This theory was originally developed for
exactly at the interface, but is in fact the electric electrophoresis; however, an extension to elec-
potential in the interfacial double layer at the troacoustics is now also available (Dukhin and
location of the slipping plane (or outer Helmholtz Goetz 2002). Smoluchowski’s theory is powerful
plane) (Hunter 1981) versus a point in the bulk because it is valid for dispersed particles of any
fluid away from the interface (see Fig. 1). shape and any concentration. Smoluchowski’s
The zeta potential is used in DLVO theory theory does have limitations in that it is only
(Hunter 1989) to describe the magnitude of the valid for thin double layers and surface conduc-
electrostatic forces (usually repulsive for liked tivity is neglected. More modern, rigorous elec-
charged particles/surfaces) and give the potential trokinetic theories that are valid for any zeta
stability of a colloidal system. For colloidal sys- potential have been developed and are available
tems, a high zeta potential will confer stability, in the literature (Dukhin and Semenikhin 1970;
i.e., the solution or dispersion will resist aggrega- O’Brien and White 1978).
tion/flocculation. When the zeta potential is low,

# Crown 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_612-1
2 Zeta Potential

References
Slipping plane
Dukhin AS, Goetz PJ (2002) Ultrasound for characteriz-
ing colloids. Elsevier
Particle with negative Dukhin SS, Semenikhin NM (1970) Theory of double
surface charge layer polarization and its effect on the electrokinetic
and electrooptical phenoma and the dielectric constant
of dispersed systems. Kolloidn Zh 32:360–368
Hunter RJ (1981) Zeta potential in colloid science: prin-
ciples and applications. Academic, London
Hunter RJ (1989) Foundations of colloid science,
vol 1. Oxford University Press, Oxford
Stern layer Diffuse layer
Malvern Instruments Ltd (2001) Zeta potential—an intro-
−100 duction in 30 minutes (technical note MRK654-01).
Surface potential Zetasizer Nano series technical note
Stern potential O’Brien RW, White LR (1978) Electrophoretic mobility
mV of a spherical colloidal particle. J Chem Soc Faraday
Zeta potential
Trans 2(74):1607–1626
von Smoluchowski M (1903) Contribution to the theory of
0 electro-osmosis and related phenomena. Bull Int Acad
Distance from particle surface Sci Cracovie 3:184–199

Zeta Potential, Fig. 1 Illustration of slipping plane for a


spherical particle (MRK654-01)
Z

ZSM-5 Zeolite Membrane selectivity for sorption and catalysis resulted in


many applications of this zeolite in refinery and
Anne Julbe and Martin Drobek petrochemical industry, including for hydrocar-
Institut Européen des Membranes, Université de bon isomerization and alkylation of hydrocar-
Montpellier, Montpellier, France bons (McCusker and Baerlocher 2001). ZSM-5
does not occur in natural rocks and must be pre-
pared synthetically in basic media at high pres-
ZSM-5 (Zeolite Socony Mobil-5, patented by sures (autogenous) and temperatures (typically
Mobil oil company in 1975) is a high silica zeo- 120–200  C) from alumina and silica sources
lite with a MFI framework structure (Mobil Five) and eventually in the presence of structure
characterized by the formula |(Nax(H2O)16| directing agents such as tetrapropylammonium-
[AlxSi96 xO192], where x < 27 (International based compounds. Seeds with the MFI structure
Zeolite Association-IZA). It is composed of can also be used to fasten the synthesis kinetics
pentasil units which are linked to form pentasil and generate uniform supported layers/mem-
chains connected via oxygen bridges to form branes. The type of the raw materials and the
corrugated sheets with 10-ring holes (Fig. 1). presence/absence of template are of the utmost
Oxygen bridges between these sheets result in a importance on the crystal morphology and the
3-dimensional system with straight 10-ring chan- distribution of aluminum atoms in the frame-
nels parallel to the corrugations (along y) and work, leading to the formation of zeolite catalyst
sinusoidal 10-ring channels perpendicular to the with acidic properties which could be effectively
sheets (along x). The MFI 3D framework, controlled during the synthesis. The acidity is
consisting of straight and zigzag channels, is a proportional to the Al content and a number of
rather complex zeolite framework type. The positive charges (e.g., Na+ or H+) attached to the
structure is orthorhombic (space group Pnma) at framework which tends to keep the zeolite charge
high temperatures, but a phase transition to the neutral. Due to its high acidity, ZSM-5 is an
monoclinic space group occurs on cooling below active heterogeneous catalyst for acid-catalyzed
the transition temperature, i.e., between 300 and reactions. ZSM-5 membranes have been largely
350 K. Because the pore openings are 10-rings investigated in the literature, for gas separation
(straight channels have circular openings of (e.g., CO2 (Bernal et al. 2004)), pervaporation
0.54–0.56 nm and sinusoidal channels have ellip- (organic dehydration or removal of organics
tical openings of 0.51–0.55 nm), the shape from water), and applications in catalytic reactors

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_615-1
2 ZSM-5 Zeolite Membrane

500  C (Wang and Lin 2012; Hong M et al.


2005).

References

Bernal MP, Coronas J, Menendez M, Santamaria J (2004)


Separation of CO2/N2 mixtures using MFI-type zeolite
membranes. AlChE J 50:127–135
Falconer JL, Noble RD (2005) Modification of
zeolite membranes for H2 separation by catalytic
cracking of methyldiethoxysilane, Ind Eng Chem Res
44(11):4035–4041
International Zeolite Association (IZA), http://www.iza-
ZSM-5 Zeolite Membrane, Fig. 1 The MFI type online.org. Accessed December 2015
structure – view along [010] direction (International Zeo- Julbe (2007) Zeolite membranes—synthesis, characteri-
lite Association-IZA) zation and applications. In: van Bekkum H, Cejka J,
Corma A, Schuth F (eds) Introduction to zeolite sci-
(Julbe 2007). Xylene isomerization favoring ence and practice, studies in surface science and catal-
ysis. Elsevier, Amsterdam, pp 181–219
paraxylene production is a typical example
McCusker LB, Baerlocher C (2001) Zeolite structures. In:
where molecular sieving through ZSM-5 leads van Bekkum H, Flanigen EM, Jacobs PA, Jansen JC
to a faster diffusion of the latter. A series of (eds) Introduction to zeolite science and practice, stud-
additives has been introduced within the ZSM-5 ies in surface science and catalysis, vol 137. Elsevier,
London, pp 37–67
membranes, either by postsynthetic modification
Wang H, Lin YS (2012) Synthesis and modification of
or directly during the synthesis, to modify either ZSM-5/silicalite bilayer membrane with improved
the surface properties or the channel size of the hydrogen separation performance. J Membr Sci
zeolite membrane. Catalytic cracking of 396:128–137
Hong M, Falconer JL, Noble RD (2005) Modification of
methyldiethoxysilane is an example of postmodi-
zeolite membranes for H2 separation by catalytic
fication, yielding attractive H2 separation proper- cracking of methyldiethoxysilane, Ind Eng Chem Res
ties for the modified ZSM-5 membranes, up to 44(11):4035–4041
A

Ab Initio Calculation defining the quantum system are obtained by


using empirical data. For example, hybrid poten-
Giorgio De Luca tials are linear combinations of pure potentials.
Institute on Membrane Technology ITM-CNR, The coefficients of the linear combinations are
University of Calabria, Rende (CS), Italy obtained using experimental data. Nevertheless,
other potentials are obtained from the thermody-
namic theory of electron gas (statistical thermo-
Although the term ab initio usually indicates cal- dynamics); thus the latter can be considered ab
culations based on first principles, either they are initio. For this reason also the density functional
related to classical or to quantum mechanics, this theory is considered an ab initio methodology.
term is generally used when it refers to calcula- Summarizing, two broad theoretical methods
tions based on quantum mechanics first principles can be identified: those that make use of adjust-
(Szabo and Ostlund 1994). Thus, if the able parameters that should be to be defined each
d’Alembert equation is used to describe a force time, ad hoc, depending on the system studied
balance, in which the expression of the forces is and those that do not use ad hoc parameters which
only expression of chemical-physical average only refer to the first principles and are known as
properties (values obtained as average of micro- the ab initio methods.
scopic properties) without any use of empirical Particular attention should be given on
adjustable parameters, the calculation can also be multiscale simulations in which paramters
defined ab initio. As mentioned, in general, the provided by sub and nanoscales are used in
term ab initio is used when the calculations are meso and macro scales without resort of empiri-
performed by using the Schrödinger equation or cal-adjustable parameters. Even these types
rather an eigenvalue equation for the quantum of calculations can be defined ab initio.
system. However, attention must be paid to the (De Luca et al. 2014) recently, have used differ-
quantities or potential operators that define the ent approaches, ranging from quantum mechan-
eigenvalue equations. In fact, if the operators in ics to macroscopic models, to simulate the
the Hamiltonians are defined using experimental formation of the protein cake on a membrane
data or by means of fitting procedure, then the surface and the conseguent decay of water flux.
calculation should not be defined ab initio but Although various parameters were calculated ab-
semiempirical (Clementi and Corongiu 1995). initio others have not yet been assessed in this
The density functional theory (Parr and Yang way; however, this work represents one of the
1989) is a controversial case, since in principle, first attempts of an ab-initio simulation of a mem-
it is an ab initio theory, but various potentials brane process.
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_616-1
2 Ab Initio Calculation

References Parr RG, Yang W (1989) Density functional theory of


atoms and molecules. Oxford University Press, New
Clementi E, Corongiu G (eds) (1995) Methods and tech- York
niques in computational chemistry METECC-95. Szabo A, Ostlund NS (1994) Modern quantum chemistry.
STEF, Cagliari Macmillan Publishing Co., New York
De Luca G, Bisignano F, Paone F, Curcio S (2014) Multi-
scale modeling of protein fouling in ultrafiltration pro-
cess. J Membr Sci 452:400–414
M

Membrane Aging nonequilibrium state affects many properties


such as gas permeability, P, as seen by the
Donald R. Paul relationship:
Department of Chemical Engineering, Texas
Materials Institute, Austin, TX, USA P ¼ AeB=FFV (1)

At temperatures below Tg, the material continues


The term membrane aging as used here refers to to proceed toward its equilibrium (see arrow in
the physical aging process that occurs over time Fig. 1), albeit at a very slow rate. This densifica-
for a membrane based on a glassy polymer. As tion process is called physical aging or structural
polymers are cooled through the region of the relaxation (Kovacs et al. 1977). This process of
glass transition temperature, Tg, the time scale aging is thermally reversible meaning that the
of motions of the polymer chain segments original state can be restored by heating above
becomes much longer than the time scale of the Tg. As a result of this densification process or
observation; thus, the material is no longer able to physical aging, all properties like permeability
maintain an equilibrium structure like it does also evolve over time.
above Tg. Thus, glassy polymers exist in a It has been observed that the rate of physical
nonequilibrium state that has a higher specific aging of glassy polymer films depends strongly
volume (or lower density) than it would have if on thickness and that this effect is particularly
it could have maintained an equilibrium state. pronounced below thicknesses of less than about
This situation is illustrated in Fig. 1 that shows a 1 mm, which can be tracked by measuring gas
plot of polymer-specific volume versus tempera- permeability, as seen in Fig. 2 for polysulfone
ture. The actual state achieved below Tg depends (Huang and Paul 2004). A convenient summary
on how the glass was formed and all its prior of the experimental techniques used to study
history. The extra fractional free volume, FFV, these effects of thickness for thin films and
the glass has owing to being trapped in this

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_622-5
2 Membrane Aging

contemporary interpretations of the observations


has been given by Rowe et al. including the
effects of prior history (Rowe et al. 2011).
Polymer Specific Volume

Tg
Glassy Since gas separation membranes must have a
State very thin, thicknesses 100 nm, skin or separat-
ing layer to achieve high fluxes, they are expected
to exhibit similar effects when the polymer is
Equilibrium State glassy. This may be manifested as a decline in
productivity over the lifetime of the module. Of
course, much of this aging may have already
occurred prior to the membrane being put into
service. Even so, this means that the actual per-
Temperature meability of the active layer may be much lower
than estimated by thick film (tens of microns in
Membrane Aging, Fig. 1 Illustration of the specific
volume versus temperature above (rubbery state) and thickness) tests.
below (glassy state) the glass transition temperature of a
polymer. The arrow indicates the path of slow densifica-
tion of the glass over time

Membrane Aging, 2.4


Fig. 2 Effect of physical
aging on the oxygen
PSF
permeability for a series of 2.2
polysulfone films (at 35  C)
(Huang and Paul 2004)
2.0
O2 permeability (barrer)

(Reproduced with
permission of Elsevier
(Copyright 2004)) `=
1.8
61.2 µm
35.6 µm
1.6 8.50 µm
3.60 µm
1.4 1.85 µm
0.99 µm
0.72 µm
1.2
0.41 µm

1.0
1 10 100 1000 10000
Aging time (hr)
Membrane Aging 3

References Rowe BW, Freeman BD, Paul DR (2011) Physical aging


of membranes for gas separations, Chapter 3. In:
Huang Y, Paul DR (2004) Physical aging of thin glassy Drioli E, Barbieri G (eds) Membrane engineering for
polymer films tracked by gas permeability. Polymer the treatment of gases. Gas-separation problems with
45:8377–8393 membranes, vol 1. Royal Society of Chemistry,
Kovacs AJ, Hutchinson JM, Aklonis JJ (1977) In: Gaskell pp 58–83
PH (ed) The structure of non-crystalline materials.
Taylor and Francis, London, pp 153–163
A

Air Gap Membrane Distillation reduction of the heat loss and the value of the
(AGMD) permeate flux.
Since in AGMD the permeate is condensed on
Maria Tomaszewska the cold surface, the liquid permeate is separated
Faculty of Chemical Technology and from the membrane surface, which prevents the
Engineering, West Pomeranian University of membrane wetting. Thus an important advantage
Technology, Szczecin, Szczecin, Poland of the process is the ability to remove the organic
compounds from aqueous solutions.
The permeate flux in AGMD can vary from
AGMD is a configuration of membrane distilla- ca. 0.3 to 26 kg/m2h, depending on the operating
tion (MD) in which an air layer is interposed conditions and feed composition. The rejection
between a porous hydrophobic membrane and coefficient of nonvolatile species, e.g., NaCl,
the condensation surface (Fig. 1). In the process, usually amounts close to 100 %. Generally, in
volatile compounds (including water) present in a AGMD the nonvolatile species present in a feed
warm feed evaporate at the liquid/vapor interface are almost completely retained, whereas volatile
formed at the membrane surface. The vapor is compounds are partially transferred through the
transferred through the membrane pores and the membrane. The separation of compounds present
gas gap and finally condenses on a cold surface in aqueous solutions using AGMD is based not
inside the membrane module. The driving force only on the vapor/liquid equilibrium, but also the
of the mass transfer in AGMD is the difference in diffusion rate of the feed components through the
vapor pressure on both sides of the membrane gas filling the membrane pores and the air gap
The air gap significantly reduces the heat loss between the membrane and the condensation
by the membrane material, therefore the perme- surface.
ate flux could increase. On the other hand air gap The air entrapped within the membrane pores
forms a barrier for the vapor, and due to the mass and in the air gap can be considered as a stagnant
transfer resistance the permeate flux decreases film, thus the mass transfer in AGMD is generally
with an increase of the air gap width (Table 1) described according to the ordinary molecular
(Alkhudhiri et al. 2012). When the gap width is diffusion including both the air and
changed, the mechanism of heat transfer may be noncondensable gases in the membrane pores
changed from pure conduction and diffusion to and in the air gap. The air gap width is usually
natural convection. The optimum of air gap width 10–100 times greater than the membrane thick-
should be determined to achieve the best perfor- ness; therefore the membrane characteristics are
mance of the AGMD system taking into account a usually neglected. In AGMD, the heat transfer
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_623-2
2 Air Gap Membrane Distillation (AGMD)

includes the heat transfer through the feed bound- volatile compounds present in a feed. Thus, the
ary layer, through the membrane and the gas gap, total permeate flux Jt (a sum of the water vapor
condensation at the cold surface, and heat transfer flux Jw and the volatile compounds flux Jv)
through the condensate liquid boundary layer and increases, but the selectivity of volatile solutes
to the cooling water. To optimize the AGMD decreases with a feed temperature. The heat loss
systems, the effects of operating parameters by conduction through the membrane material is
should be taken into account (Khayet and lower at higher feed temperature which also
Matsuura 2011). explains the higher permeate flux.
The feed temperature strongly affects the per- An increase in the concentration of nonvola-
meate flux. Since the vapor pressure of aqueous tile compounds in a feed reduces the Jt due to a
solutions grows exponentially with temperature, decrease in the Jw. In the case of an increase of
the driving force increases for both water and concentration of volatile compounds in a feed,
the Jt and Jv increase, whereas the Jw decreases. It
Feed Tf,in is associated with changes of the partial pressure
vapor of dissolved species and water. The selectivity of
volatile compounds can be different depending
on their properties and concentration in the feed
Tf,m Tc
Important condition: and can be improved by an increase of their
Tf,m > Tc partial pressure by salt addition into a feed. Gen-
air gap

erally, a higher feed flow rate diminishes the


effects of both temperature and concentration
membrane polarization and AGMD permeate flux increases.
Different spacers can be applied to improve the
Tf,in > Tf,out
hydrodynamic conditions. The effect of coolant
temperature is not very significant because the
Tf,out cooling liquid heat transfer coefficient in the air gap dominates
Liquid the overall heat transfer coefficient (Khayet and
permeate
Matsuura 2011).
Air Gap Membrane Distillation (AGMD),
Fig. 1 Schema of AGMD

Air Gap Membrane Distillation (AGMD), Table 1 Air gap effect on the permeate flux (reprinted from Alkhudhiri
et al. (2012), copyright (2012) with permission from Elsevier)
Membrane Pore size Tin Air gap Permeate flux
Ref material (mm) Feed ( C) (mm) kg/m2.h
[5] PVDF 0.45 Artificial seawater 60 1.9–9.9 5–2.1
[6] PTFE 0.2 Isopropanol 50 1.62–0.55 5.1–6.3
[108] PVDF 0.22 Sucrose 25.8 1–4 1.7–0.8 l/m2h
[18] PTFE 0.2 NaCl (3.8 %) 60 0.3–9 19–1.5
[120] PTFE 0.22 HNO3 (4 M) 80 0.5–2 5.3–4.25 l/m2h
[123] PTFE 0.45 HCl/water 60 4–7 3.7–2.4
[123] PTFE 0.2 Propionic acid/ 60 4–7 7.4–4.6
water
Comments – the references can be found in the original paper
Air Gap Membrane Distillation (AGMD) 3

References Khayet M, Matsuura T (2011) Membrane distillation.


Principles and applications. Elsevier, Amsterdam
Alkhudhiri A, Darwish N, Hilal N (2012) Membrane
distillation: a comprehensive review. Desalination
287:2–18
A

Air Gap Membrane Distillation membrane, so the effect of air inside the mem-
(AGMD), Applications of brane can be neglected. AGMD creates the
opportunity for the separation of species forming
Maria Tomaszewska the azeotropic solutions. It is attributed to the
Faculty of Chemical Technology and difference in the diffusion coefficients of volatile
Engineering, West Pomeranian University of compounds present in a feed through the gas gap
Technology, Szczecin, Poland (Khayet and Matsuura 2011). Thus, AGMD can
find the application in water and wastewater
treatment, biotechnology, food industry,
The separation using AGMD is based not only on etc. (Table 1).
vapor/liquid equilibrium but also on the diffusion The plate and frame, tubular, capillary, and
rates of the feed components through the gas very frequently spiral wound modules equipped
trapped in the membrane pores and the air gap with porous hydrophobic membranes are used
between the membrane and the condensation sur- in AGMD.
face. Nonvolatile compounds are rejected by a The main area of AGMD application is desa-
membrane in almost 100 %. Therefore, AGMD lination. The desalination pilot plants combining
can be applied for desalination and production of AGMD with solar energy collectors were devel-
high-purity water. A permeate with electrical oped, especially for operation in arid and semi-
conductivity as low as 4 mS/cm can be obtained arid remote regions with a lack of electricity and
from a solution with composition similar to sea- drinkable water but with high solar radiation
water. Moreover, AGMD can be applied for the (Table 2). The production of potable water, e.g.,
separation of volatile compounds. Since the from plants installed in Jordan was of 100 L/day
vapor is condensed on the cold surface and the (utilizing brackish water) and 1 m3/day (Fig. 1)
liquid permeate does not come into contact with a (utilizing untreated seawater from the Red Sea).
hydrophobic membrane, even the organic solutes The installations were equipped with AGMD spi-
can be separated without a risk of the membrane ral wound modules with area of 10–40 m2,
wetting. The air gas reduces considerably the heat respectively. Long-term experiments have dem-
loss and the temperature polarization which onstrated that the average salt rejection was 98 %
improve the separation efficiency of AGMD; (Qtaishat and Banat 2012; Khayet and Matsuura
however, this leads simultaneously to a signifi- 2011). Distillate conductivity of 3–5 mS/cm can
cant decrease in the permeate flux. The decrease be obtained for brackish water feeding. Despite
depends strongly on the width of the air gap. The the advantages such as the ability to desalinate
air gap is about 10–100 times thicker than the high saline feedwater, fitness for intermittent
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_624-2
2 Air Gap Membrane Distillation (AGMD), Applications of

Air Gap Membrane Distillation (AGMD), Applications of, Table 1 Application of air gap membrane distillation
Area Membrane material Application
Desalination PTFE, PVDF Water and wastewater treatment, production of pure water,
Modified ZrO2, modified Al2O3, solar-powered desalination, geothermal wastewater
modified TiO2, modified treatment
aluminosilicate
Food industry PVDF, PTFE Fruit and vegetable juice concentration, milk
concentration, sugar and gelatine solution concentration,
ethanol concentration
Biotechnology PTFE, PVDF Ethanol separation from a broth
Others PTFE, PVDF Methanol, isopropanol concentration, separation of
azeotropic mixtures HCl/water, propionic acid/water,
formic acid/water, separation of radioisotopes 18O and 18F,
concentration of wastewater containing isotopes, HI and
H2SO4 concentration
Separation/removal of HNO3, HCl, formic acid, acetic
acid, propanone from aqueous solutions
PTFE polytetrafluoroethylene, PVDF polyvinylidene fluoride

energy supply, and the ability to use direct solar without a risk of the membrane wetting. It was
heat without heat storage, the plants have not found that a salt addition into diluted ethanol
been commercialized or implemented in a large increases alcohol selectivity (Khayet and
scale. This is mainly because reverse osmosis Matsuura 2011).
(RO) is considered as more economical and AGMD can be useful in breaking the
energy-efficient desalination process (Saffarini azeotropic mixtures of water and hydrochloric
et al. 2012). However, the AGMD/solar energy or propionic acids. This phenomenon was asso-
systems are still in progress and find a growing ciated with the differences in the acid-air and
interest. water-air diffusion rates in the air gap. In
Another field of AGMD application is food AGMD the hydrochloric acid/water azeotrope
processing. Figure 2 presents the possibility of was shifted to higher acid concentration, and the
juice concentration by AGMD to achieve much azeotrope was eliminated in the propionic acid/
higher feed concentration than using RO. Low water system. It was found that the heavy gases
processing temperature allows to concentrate such as SF6 help more in eliminating the
the solutions sensitive to high temperature and azeotropic point than the lighter ones as air or
provides a good quality of juice concentrate He (Khayet and Matsuura 2011).
(Kimura and Nakao 1987). The concentration of AGMD was successfully used for the concen-
milk demonstrated that the membranes were eas- tration of a mixture of HI and H2SO4, compounds
ily fouled by milk fat and the permeate flux of great interest for H2 generation in thermo-
decreased very fast (Khayet and Matsuura 2011). chemical water-splitting cycle (Khayet and
Ethanol preferentially vaporizes from the Matsuura 2011). AGMD has also a great potential
aqueous feed and is concentrated in the permeate. in the application in the environment protection
Since in AGMD the liquid ethanol does not come area. Therefore, this technique requires more
into contact with a membrane, it can be separated studies, devoted especially to a long-term perfor-
from a fermentation broth and concentrated mance and membrane life.
Air Gap Membrane Distillation (AGMD), Applications of 3

Air Gap Membrane Distillation (AGMD), Applications of, Table 2 Timeline of solar-powered membrane distil-
lation systems and their general features (Adapted from Saffarini et al. 2012)
Energy system type Solar
Membrane Feedwater collector
Year Location MD type type/material type Thermal Electrical type
1991 New South DCMD Hollow fiber/ N/A Solar Grid N/A
Whales, N/A collector
Australia
1995 New South AGMD Spiral wound/ N/A Solar Grid VPC
Wales, Australia PTFE collector
1997 Tokyo, Japan N/A N/A/N/A N/A Solar PV N/A
collector
1999 Texas, USA AGMD N/A/N/A N/A Solar Grid N/A
pond
1999 Irbid, Jordan DCMD N/A/PTFE Brackish Solar Grid N/A
still
2003 Freiburg, AGMD Spiral wound/ Freshwater Solar Grid FPC
Germany PTFE collector
2004 Texas, USA AGMD N/A/N/A NaCl Solar Grid N/A
solution pond
2007 Irbid, Jordan AGMD Spiral wound/ Brackish Solar PV FPC
PTFE collector
2007 Aqaba, Jordan AGMD Spiral wound/ Seawater Solar PV FPC
PTFE collector
2008 Alexandria, AGMD Spiral wound/ Brackish Solar PV FPC
Egypt PTFE collector
2008 Mexico DCMD Hollow fiber/ N/A Solar Grid FPC
N/A collector
2009 Almeria, Spain AGMD Flat sheet/ Seawater Solar Grid CPC
PTFE collector
2009 Hangzhou, VDM Hollow fiber/ Brackish Solar Grid N/A
China PP collector
2009 Nevada, Reno, Vacuum N/A/N/A N/A Solar N/A N/A
USA enhanced pond
DCMD
2009 Gran Canaria, AGMD Spiral wound/ Seawater Solar PV Double
Spain PTFE collector glass FPC
2011 Marina Barrage, VMEMD Flat sheet/ Seawater Solar PV N/A
Singapore PTFE collector
DCMD direct contact membrane distillation, VMD vacuum membrane distillation, PP polypropylene, N/A not available,
PV photovoltaic panels, VPC vacuum plate collector, FPC flat plate collector, CPC concentrated parabolic collectors,
VMEMD vacuum multi-effect membrane distillation
4 Air Gap Membrane Distillation (AGMD), Applications of

Solar
irradiation Brine

Collector
feild
Feed
Storage pump
tank
Heat
exchanger

Distillate MD modules

Battery PV
Expansion
vessel
Control
unit DC PV
AC
PV array

Air Gap Membrane Distillation (AGMD), Applica- powdered (Reprinted from Qtaishat and Banat (2012),
tions of, Fig. 1 Schema of the large system (two-loop copyright (2012) with permission from Elsevier)
desalination system) of desalination using AGMD solar

Air Gap Membrane 400


Distillation (AGMD),
Applications of, – RO, ΔP = 5 MPa
350 – AGMD, Tf = 321 K
Permeate flux, J [kg m–2d–1]

Fig. 2 The comparison of


the permeate flux during
concentration of the 300
mandarin orange juice
using RO and AGMD
(Adapted from Kimura and 250
Nakao 1987)
200

150

100
1 1.5 2 2.5 3
Concentration ratio, CV

References Qtaishat MR, Banat F (2012) Desalination by solar pow-


dered membrane distillation systems. Desalination.
Khayet M, Matsuura T (2011) Membrane distillation. doi:10.1016/desal2012.01.021
Principles and applications. Elsevier, Amsterdam Saffarini RB, Summers EK, Arafat HA, Lienhard VJH
Kimura S, Nakao SI (1987) Transport phenomena in (2012) Technical evaluation of stand-alone solar
membrane distillation. J Membr Sci 33:285–298 powered membrane distillation systems. Desalination
286:332–341
A

Air Products due to the modest selectivity (<8) of air separa-


tion membranes, production of high purity nitro-
Pushpinder S. Puri gen is not economically favorable. Key producers
PuriMem, LLC, Emmaus, PA, USA of nitrogen separation membranes are Air Prod-
ucts, Air Liquide, and Ube. Other nitrogen mem-
brane producers are: Generon Systems, Aquillo
The majority of air separation is done by cryo- and Parker Heniffin.
genic distillation; however, for several small Dry air with dew point up to 40  C ( 40  F)
applications a gas separation membrane is desir- is produced by removing moisture from the atmo-
able. The key commercial gaseous products made spheric air using a water permeable membrane
from air by membranes are nitrogen, oxygen which are either made of glassy polymers
enriched air, and dry air. Further, gas separation (polysulfone, polyimide, etc.) or fluorine
membranes in hybrid system with a cryogenic containing ionomers. Schematic of a typical air
process is used to produce Argon (Agrawal and drying system is shown in Fig. 2.
Xu 1996) and with an adsorption process to pro- In air drying system, clean wet air is fed under
duce high concentration oxygen enriched air pressure on one side of the membrane module and
(Choe et al. 1997). dry air at slightly reduced pressure is recovered as
In membrane nitrogen production systems retentate. In some systems, an internal or external
(Drioli and Barbieri 2011), the compressed air is dry air sweep is used to prevent water buildup on
fed on one side of the membrane; oxygen, argon, the membrane in permeate, which retards mem-
carbon dioxide, and water which have higher per- brane performance (Morgan et al. 1996).
meation than nitrogen, permeate through the In some instances, membrane systems are used
membrane leaving nitrogen behind. A schematic to produce oxygen enriched air with oxygen con-
of the membrane nitrogen generation system is centration <30 % O2. Mostly, rubbery mem-
shown in Fig. 1. branes of modest selectivity (2–3) and high
The compressed air at a temperature of oxygen flux are used for this application3. The
80–100  C and a pressure of about 1000 kPa membrane system used is similar to that used for
(135–150 psi) is purified by the use of coalescing nitrogen production described above. Sometimes,
filter and fed to the membrane module. The pro- use of vacuum on the permeate side is preferred
ductivity and purity of the nitrogen produced is over the use of a compressor for the production of
controlled by the use of a product pressure valve. oxygen enriched air.
Membrane systems produce nitrogen at a concen-
tration ranging from 95 % to 99.9 %. However,
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_625-7
2 Air Products

VENT TO AIR
ATMOSPHERE
COMPRESSOR WASTE GAS

NITROGEN

ELECTRIC NITROGEN TO
HEATER CUSTOMER

OXYGEN NITROGEN
CONDENSATE ANALYSER BUFFER
NITROGEN VESSEL
PRODUCTION
X
MEMBRANE

Air Products, Fig. 1 Schematic of nitrogen generation system (Reproduced with permission from Air Products)

Purging Valve
Purging Air

Drain Filter
Compressor Cooler
Separetor Product
Dry Air

SUNSEP-WTM Dryer
Drain

Air Products, Fig. 2 Typical air drying system (Courtesy: AGC Chemicals Americas)

References Drioli E, Barbieri G (eds) (2011) Membrane engineering


for the treatment of gases. Gas-separation problems
Agrawal R, Xu J (1996) Gas-separation membrane cas- with membranes, vol 1. RSC Publishing, Cambridge.
cades utilizing limited numbers of compressors. AIChE Chapter 8,
J 42:2141 Morgan WH, Bleikamp LK, Kalthod DG (1996) Hollow
Choe JC et al (1997) Process for separating components of fiber membrane dryers with internal sweep. US Patent
a gas stream. US Patent 4,701,187 5,525,143
A

Annealing of Polymer Membranes (b) To reduce or cancel deformations previously


provoked at higher temperature which
Maria Luisa Di Vona remain as frozen (permanent) deformations
Dip. Di Scienze Technologie Chimiche, when the material is cooled to room
University of Rome Tor Vergata, Rome, Italy temperature
(c) To increase crystallization
(d) To decrease the free volume between poly-
Annealing can be defined as a process where a meric chains thus inducing a mechanical sta-
material undergoes a heat treatment to a certain bilization of polymeric materials
temperature, is kept there for a definite time, and
is then cooled to room temperature in order to Annealing of liquid crystalline polymers
alter the material properties. The annealing pro- between the glass transition temperature and the
cess is time and temperature dependent. melting temperature leads to an increased level of
Annealing of polymers is a heating of a poly- crystallinity and increased crystalline perfection
meric part to below its glass transition tempera- analogous to the behavior of conventional semi-
ture in order to relieve the internal stresses crystalline polymers. Annealing at or above the
introduced during its fabrication (molding, melting point also leads to enhanced crystallinity
cooling after molding, machining, welding, etc.). and crystalline perfection.
Annealing of conjugated polymers and poly- The annealing of semicrystalline polymers
mer blend films is a widely used process that may change the crystal structure, the degree of
achieves optimal film morphology and therefore crystallinity, the perfection of the crystals, the
improves material properties, such as electrical orientation of both crystalline and amorphous
mobility for photovoltaic devices and other appli- phases, their contiguous structural morphology,
cations. Annealing of ion-conducting polymers and the number of tie chains between the crystal-
reduces the excessive swelling observed in pres- lites. Morphological changes are also observed
ence of water. on annealing bulk-crystallized samples. Poly-
In particular, annealing is used (Young and morphism may result due to annealing crystalline
Lovell 1991): polymers as its one crystalline form transforms
into another. The concept that mechanical stabi-
(a) To increase the melting point of some poly- lization was due to a generic decrease of the free
mers because it facilitates the melting of volume between ionomer chains when thermally
small and irregular crystals in favor of larger treated was abandoned and replaced by the con-
and better formed ones sideration that the mechanical stabilization was
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_627-1
2 Annealing of Polymer Membranes

induced by an increased crystallization of a molecular diffusion as the process is occurring


preexisting semicrystalline phase (Alberti in the solid state. Thermal treatments were
et al. 2013). believed to be more and more efficient as the
Thermal annealing is a simple route for stabi- temperature increases and therefore empirical
lizing glassy polymers via the densification of short treatments were performed at high temper-
their polymer chains and is accomplished through atures. Thus, the annealing temperature (Tann)
thermal treatment of the glassy thermoplastics. was connected with the crystallization tempera-
For amorphous polymers, the thermal treatment ture (Tc) and it became clear that the annealing
can play a very important role in changing the temperature cannot be higher than the melting
morphology. If the temperature is lower than the temperature (Tm) of the semicrystalline phase.
glass transition temperature Tg, the polymer
chains are mainly immobile, thereby maintaining
the existing morphology; however, if the
References
annealing temperature is greater than the Tg, the
polymer chains will relax. It has been found that Alberti G, Narducci R, Di Vona ML, Giancola S (2013)
the morphology can be modified upon annealing Annealing of Nafion 1100 in the presence of an
at a temperature higher than the Tg, thus changing annealing agent: a powerful method for increasing
ionomer working temperature in PEMFCs. Fuel Cells
the physical properties of the polymers.
13:42–47
A certain amount of molecular rearrangement Young RJ, Lovell PA (1991) Introduction to polymers,
must take place during crystallization but this 2nd edn. CRC Press, Boca Raton
rearrangement cannot arise through large-scale
B

Blood Filtration Ultrafiltration occurs by increasing the hydro-


static pressure across the dialyzer membrane.
A. Higuchi This usually is done by applying a negative pres-
Department of Chemical and Materials sure to the dialysate compartment of the dialyzer.
Engineering, National Central University, This pressure gradient causes water and dissolved
Taoyuan, Taiwan solutes to move from blood to dialysate and
allows the removal of several liters of excess
fluid during a typical 3- to 5-h treatment. Hemo-
Blood filtration is performed by hemodialysis dialysis treatments are typically given in a dialy-
membranes, leukocyte removal filter, and plasma sis center three times per week.
separation membranes. Hemodialysis membranes are typically pre-
Blood is composed of plasma solution and pared from cellulose materials or polysulfone-
blood cells. Several valuable proteins such as polyvinylpyrrolidone (PVP)-blended materials.
immunoglobulin, factor VIII, factor IX, albumin, Cellulose is hydrophilic and can be used as a
vitronectin, etc. are contained in plasma solution. hemocompatible material, whereas polysulfone
Blood cells are erythrocytes (RBC, red blood is one of engineering plastics and needs to add a
cells), lymphocytes (T cells, B cells, and NK hydrophilic and hemocompatible material as a
(natural killer) cells), monocytes, macrophages, blending material. PVP shows relatively good
neutrophils, basophils, eosinophils, megakaryo- hemocompatibility, and a more important fact is
cytes/platelets and dendritic cells, and hemato- that PVP can be blended well with polysulfone.
poietic stem cells (HSCs). HSCs are found in the PVP is also used as a porogen in dialysis mem-
bone marrow of adults, which includes femurs, branes of polysulfone. There is a recent demand
hip, ribs, sternum, and other bones. for hemodialysis membranes that remove the low
In hemodialysis, the patient’s blood is pumped molecular weight proteins such as b2-myoglobin
through the blood compartment of a dialyzer, (MW 11500) and endotoxin (subunit of
exposing it to a dialysis membrane. The dialyzer MW = 5,000–20,000), and useful albumin in
is composed of thousands of tiny synthetic hol- the plasma should be recovered by the mem-
low fibers. The fiber wall acts as the semiperme- branes. Polysulfone hollow fibers blended with
able membrane. Blood flows through the fibers, PVP have been widely used as suitable hemodi-
dialysis solution flows around the outside of the alysis membranes which satisfy this requirement
fibers, and water and wastes move between these (Higuchi et al. 2002).
two solutions. The cleansed blood is then Leukocyte removal filter: White blood cells
returned via the circuit back to the body. (leukocytes) generate many adverse reactions
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_630-3
2 Blood Filtration

during blood-transfusion therapy, which are which is similar to hemodialysis and


graft-versus-host disease (GVHD), platelet hemofiltration. Plasma separation from whole
refractoriness, nonhemolytic febrile transfusion blood is now performed routinely.
reaction, and infection of viruses, such as The materials of plasma separation mem-
human T-lymphotropic virus (HTLV), cytomeg- branes are typically made of nitrocellulose,
alovirus (CMV), and human immunodeficiency polysulfone, and polypropylene.
virus (HIV) (Higuchi 2010). It was found that
most of the viruses infect specific type of leuko-
cytes, such as granulocytes, monocytes, lympho- Cross-References
cytes, B lymphocytes, T-helper cell (CD4+ cell),
and suppressor/cytotoxic T cells (CD8+ cell) ▶ Blood Cell Origins
(Higuchi 2010). Therefore, removal of leuko- ▶ Blood Separation
cytes in RBC and platelet concentrates as well ▶ Blood Treatment Membranes
as whole blood components is essential to prevent ▶ Filtration
the adverse effect of contaminated leukocytes.
Leukocytes can be removed using a filter com-
prised of nonwoven fabric or sponge materials as References
a filter medium. The mechanism of leukocyte
removal on the filters comprised of nonwoven Higuchi A (2010) Separation and purification of stem and
blood cells by porous polymeric membranes. In:
fabric is based on the adsorption of leukocytes,
Driolli E, Giorno L (eds) Comprehensive membrane
while that comprised of sponge materials is based science and engineering. Elsevier, Cambridge
on the sieving effect and adsorption. Higuchi A, Shirano K, Harashima M, Yoon BO, Hara M,
Plasma separation membrane: Plasma- Hattori M, Imamura K (2002) Chemically modified
polysulfone hollow fibers with vinylpyrrolidone hav-
exchange therapy has been increasingly applied
ing improved blood compatibility. Biomaterials
clinically over the past few years. Membrane 23:2659–2666
plasma separation has been used since 1979,
S

Solubility Coefficient (S) solubility and corresponding penetrant activity,


if the vapor phase is ideal.
Maria Grazia De Angelis The solubility coefficient at fixed
Dipartimento di Ingegneria Civile, Chimica, fugacity represents the slope of the straight line
Ambientale e dei Materiali, Università di connecting a point on the solubility isotherm to
Bologna, Bologna, Italy the origin (See Fig. 1b); S0 is the slope of the
tangent to the gas solubility isotherm in the zero-
pressure limit (see Fig. 1a).
The solubility coefficient, Si, of a gas i in a mem- In the solution diffusion transport of solute
brane is the ratio between its solubility Ci in the i through membranes, Fick’s law holds true for
membrane and its fugacity fi or partial pressure pi the gas flux inside the membrane at steady state:
in the gas phase at constant temperature:
DCi
J i ¼ Di (3)
Ci l
Si ¼ (1)
fi
On the other hand, the permeability of gases in
For gas sorption in polymer membranes, a com- membranes is defined with respect to the pressure
mon unit is cm3(STP)/(cm3(pol) atm). The solu- gradient of penetrant i, in steady state:
bility coefficient of a low-pressure gas in a liquid
is the reciprocal of Henry’s law coefficient H. Df i
J i ¼ Pi (4)
In the case of gas sorption in polymer mem- l
branes, of particular interest is the infinite dilution
solubility coefficient, S0, that is evaluated in the Therefore, one has that
limit of infinite dilution or zero pressure of pen-
etrant in the gaseous phase. Ci, up  Ci, down fi, up  fi, down
Di ¼ Pi ! Pi
l l
Ci, up  Ci, down
Ci Ci ¼ Di Di Si, AVE
Si0 ¼ lim ¼ lim (2) fi, up  fi, down
p!0 f i p!0 pi
(5)
For vapor solubility in polymer membranes, the
activity-based solubility coefficient is sometimes where Si,AVE is the slope of the straight line
also used, Si pSAT, that is the ratio between connecting the upstream and downstream points
on the solubility isotherm (see Fig. 1c). In the

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_631-1
2 Solubility Coefficient (S)

a b

Solubility

Solubility
C

θ0 θ

Fugacity f Fugacity

c
Solubility

Graphical determination of the solubility


CUP
coefficient from the solubility isotherm:
θAVE
CDOWN
a S0 = tgq0
b S = tgq
c SAVE = tgqAVE

fDOWN fup Fugacity

Solubility Coefficient (S), Fig. 1 Graphical determination of the solubility coefficient from the solubility isotherm:
(a) infinite dilution solubility coefficient, (b) solubility coefficient, (c) average solubility coefficient

figure, the case of a concave down solubility temperature. A convenient measure of the pene-
isotherm has been taken as an example to repre- trant condensability is the critical temperature,
sent the graphical meaning of S (here and in the and empirical correlations of the following kind
following the pedix i is omitted for simplicity have been proposed in the literature for data
sake). relative to an homologous set of penetrants in a
given polymer at fixed temperature (Bondar
et al. 1999; Stern et al. 1969):
Correlations for the Solubility
lnðS0 Þ ¼ a þ bT C at constant temperature (6)
Coefficient
lnðS0 Þ ¼ a0 þ b0 T 2C at constant temperature (7)
The sorption of a gas in a membrane requires
condensation of the gas, followed by mixing
with the membrane molecules. Therefore, the lnðS0 Þ ¼ M þ N ðT C =T Þ2 (8)
higher the condesability of the membrane and
its compatibility with the membrane material, For rubbery polymers, the above correlation can
the larger its solubility in the membrane at fixed be retrieved using Flory-Huggins theory and a
Solubility Coefficient (S) 3

Solubility Coefficient (S), Table 1 Experimental and predicted values of correlation coefficients for the solubility
coefficient of gases in glassy membranes (De Angelis et al. 2007)
 
lnðS0 Þ ¼ a þ bT C , S0 in cm3gas ðSTPÞ= cm3pol atm
Experimental value Predicted, NELF model
35  C a b a b
PC 0.0192 4.0994 0.0226 5.0123
PSf 0.0209 4.2394 0.0215 4.5165
PPO 0.0238 3.6305 0.0242 4.0788
PMMA 0.0212 5.0132 0.0219 4.8131

a 1.6 b 1.E+04

1.2
S0 psat (cm3(STP))/(cm3pol)
log10 So (cm3/ (cm3 atm))

C3H8
0.8
1.E+03
C2H6
0.4

0 CO2
CH4 C3F8
1.E+02
–0.4
O2
C2F6 Experimental data, AF2400
–0.8 N2 Experimental data, PTMSP
CF4 Experimental data, PTMSN
NELF model
–1.2 1.E+01
100 150 200 250 300 350 400
0.E+00 1.E+05 2.E+05 3.E+05 4.E+05 5.E+05
TC (K)
TC2 (K2)

Solubility Coefficient (S), Fig. 2 Solubility coefficient et al. 1999). (b) Activity-based solubility coefficient of
of gases in: (a) rubbery PDMS membrane – fluorocarbon vapors in membranes can follow different trends with the
penetrants follow a different trend with respect to the other vapor critical temperature: increasing, constant, or
ones due to lower solubility (Adapted from De Angelis decreasing (Adapted from Galizia et al. 2012)

few assumptions (Gee 1947). For glassy poly- lower interaction with the polymer (De Angelis
mers, the correlation can be reproduced effi- et al. 1999) (Fig. 2a).
ciently by the NELF model (De Angelis The activity-based solubility coefficient of
et al. 2007), as it can be seen in Table 1. gases can increase or decrease with critical tem-
Other authors correlate the values of S0 to perature (Galizia et al. 2012) (see Fig. 2b)
other condensability-related parameters, such as because, being normalized for the different
the Lennard-Jones parameter (Van Krevelen condensability of penetrants, accounts only for
1990), critical volume, surface area (Yampolskii the mixing effects, which can be positive or neg-
et al. 2000), etc. It must be noticed that, when ative depending on the gas-polymer interactions.
different series of penetrants are considered, the
solubility data may fall on separate correlating
lines. This is the case of fluorocarbon penetrants
in PDMS which show lower solubility than the
other gases of similar critical temperature, due to
4 Solubility Coefficient (S)

Solubility Coefficient (S), 10.0


Fig. 3 Solubility exp. data
coefficient at infinite SAFT prediction [ k (PC-CO2) = 0 ]
dilution of CO2 in PC as a SAFT correlation [ k (PC-CO2) = 0.05 ]
function of reciprocal NE-SAFT model [ k (PC-CO2) = 0.05 ]

S0 (cm3(STP) / cm3(pol) atm )


temperature. Model results
are also reported: SAFT
equation-of-state and
nonequilibrium SAFT
model (Adapted from 1.0
Giacinti et al. 2005)

0.1
0.0015 0.0020 0.0025 0.0030 0.0035
1/ T (K–1)

Dependence on Temperature References

The sorption of a gas or vapor into a solid mem- Bondar VI, Freeman BD, Yampol’skii Yu P (1999) Sorp-
tion of gases and vapors in an amorphous glassy
brane is usually an exothermic process in which
perfluorodioxole copolymer. Macromolecules
the most important thermal effect is the negative 32:6163–6171
heat of condensation of the fluid in the membrane De Angelis MG, Merkel TC, Bondar VI, Freeman BD,
phase. In addition, there is a mixing term which Doghieri F, Sarti GC (1999) Hydrocarbon and fluoro-
carbon solubility and dilation in poly(dimethyl-
can be positive or negative depending on the
siloxane): comparison of experimental data with
solute-membrane couple, but is usually lower, predictions of the Sanchez-Lacombe Equation of
in absolute value, than the condensation term. State. J Polym Sci B 37:3011–3026
Therefore, the solubility coefficient values for De Angelis MG, Sarti GC, Doghieri F (2007) NELF model
prediction of the infinite dilution gas solubility in
gases and vapors in polymer membranes decrease
glassy polymers. J Membr Sci 289:106–122
with temperature, usually according to an Arrhe- Galizia M, De Angelis MG, Sarti GC (2012) Sorption of
nius type of dependence, as follows: hydrocarbons and alcohols in addition-type poly
(trimethyl silyl norbornene) and other high free
  volume glassy polymers. II: NELF model predictions.
DH S
S ¼ SðT 0 Þexp  (9) J Membr Sci 405-406: 201–211
RT Gee G (1947) Some thermodynamic properties of high
polymers and their molecular interpretation. Q Rev
The heat of sorption assumes a different value for (Lond) 1:265–298
Giacinti Baschetti M, De Angelis MG, Doghieri F, Sarti
the rubbery and glassy state; in particular the GC (2005) Solubility of gases in polymeric mem-
higher value is observed in the glassy phase of branes. In: Galan MA, Martin Del Valle E (eds) Chem-
the same amorphous polymer. This behavior can ical engineering – trends and developments. Wiley,
be seen, for instance, by reporting S0 values as a Chichester, pp 41–62
Stern SA, Mullhaupt JT, Gareis PJ (1969) The effect of
function of 1/T (Fig. 3): the change of slope pressure on the permeation of gases and vapors
occurs at the membrane glass transition through polyethylene. Usefulness of the corresponding
temperature. states principle. AIChE J 15:64–73
For liquid solutes, there is no condensation van Krevelen DW (1990) Properties of polymers: their
correlation with chemical structure; their numerical
term and the thermal effect associated to sorption estimation and prediction from Additive Group Con-
in the membrane can be positive or negative. tributions, 3rd edn. Elsevier, Amsterdam
Solubility Coefficient (S) 5

Yampolskii Yu P, Wiley D, Maher C (2000) Novel corre- molecular surface area of gases. J Appl Polym Sci
lation for solubility of gases in polymers: effect of 76:552–556
C

Chemical Cleaning of Membranes of its complexity, electrostatic and hydrophobic/


hydrophilic interactions that involve both mem-
C. V. Vedavyasan brane and fouling materials are recognized to
Department of Technology, Annamalai have significant bearing. This is especially for
University, Chidambaram, Tamil Nadu, India more-difficult-to-clean membrane fouling domi-
nated by natural organic matter (NOM) and
microbes. Membrane fouling is referred to the
Introduction flux decline of a membrane filter caused by the
accumulation of certain constituents in the feed
Cleaning of membranes is carried out to enhance on the surface of the membrane or in membrane
its permeability followed by performance in a matrix. Certain fouling materials can be removed
membrane-based treatment plant. The Pareto hydraulically (backwash or scrubbing); however,
principle – 80/20 rule – that 80 % of effects result most can be removed by chemical means such as
from 20 % of the causes best describes the dis- clean-in-place (CIP) or chemical cleaning.
cussion, where membrane fouling is the cause The technique of investigating a fouled
(the 20 %) and cleaning is the effect (the 80 %). membrane – “membrane autopsy”– identifies
Fouling in membrane filtration is problematic the cause of poor membrane performance and
but inevitable as it occurs with the retention of hence gives the opportunity to rectify or mitigate
contaminants that accumulate on the membrane the problem and improve future plant design.
surface. The causes of fouling are often specific,
depending upon feed water constituents, the
membrane, and the operating regime. Cleaning Membrane Fouling and Chemical
protocols are typically recommended by the Cleaning
membrane manufacturers with some cleaners
being proprietary. We can minimize the rate of Chemical cleaning is an integral part of mem-
fouling, but we cannot eliminate fouling, unless brane process operation that has a marked effect
very extensive pretreatment is applied. Types of on the performance and economics of the pro-
fouling are presented along with cleaning, phys- cess. A decline in RO membrane performance
ical and chemical conditions that have significant can be caused by fouling (organic and inorganic
impacts on cleaning efficiency, and compatibility fouling and biofouling), operational mishaps, and
of membrane materials with cleaning agents. membrane element quality. The behavior and
Membrane fouling is a complicated phenom- frequency of RO system fouling are affected by
enon and results from numerous causes. In spite feed water source and quality, pretreatment
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_633-4
2 Chemical Cleaning of Membranes

requirements, pretreatment chemicals, and sys- For difficult-to-remove foulants – silicates and
tem design and operation. During normal opera- organics – cleaning should be performed when
tion over a period of time, RO membrane the normalized permeate flow decline is
elements are subject to fouling by suspended or 10–15 %. In many cases, commercial membrane
sparingly soluble materials in the feed water. cleaners are required but they increase OPEX.
According to the type of foulants, five categories
of membrane fouling are presented. Inorganic Fouling/Scaling
Inorganic fouling or scaling is caused by the
• Inorganic fouling/scaling accumulation of inorganic precipitates such as
• Particle/colloid fouling metal hydroxides and “scales” on membrane sur-
• Biological fouling (bacterial bioslime, algae, face or within pore structure. Precipitates are
mold, or fungi) formed when the concentration of chemical spe-
• Organic fouling cies exceeds their saturation limits. Scaling is a
• Sulfate scale of calcium, barium, or strontium major concern for reverse osmosis (RO) and
nanofiltration (NF) membrane processes. RO
Generally RO membrane suppliers recom- and NF membranes reject inorganic species.
mend membrane cleaning when: These species, if allowed to build up, form a
concentrated layer of concentration polarization.
• Normalized permeate flow declines by 10 % For microfiltration (MF) and ultrafiltration (UF),
• Pressure drop declines by 10 % inorganic fouling due to concentration polariza-
• Normalized salt passage increases by 10 % tion is much less; however, they can exist due to
interactions between ions and foulants (organic
Well-designed, well-operated RO systems are polymers) via chemical bonding. Coagulation
usually cleaned one to four times per year. Irre- and oxidation, if not designed or operated prop-
versible membrane element performance decline erly, might introduce metal hydroxides on mem-
such as membrane compaction and intrusion con- brane surface or within pore structure. Inorganic
tributes to the 0.7 flow factor. Based on this fouling and scaling can be a significant problem
permeate flow profile, the system’s stabilized for makeup water of caustic solution used for
performance is a flow factor of 0.7. Cleaning chemical cleaning.
criteria should be based on actual stabilized
membrane element performance. The typical Particulate/Colloidal Fouling
cleaning criteria (10 % normalized permeate Accumulation of particulate material (dirt, sand)
flow decline or 0.9 flow factor) are not applicable, on the membrane surface – plugging – leads to
because true membrane element performance is a particulate fouling. Algae, bacteria, and certain
permeate flow factor of 0.7. Cleaning performed natural organic matters fall into this category.
at a 0.7 flow factor has no effect but increases the However, they are different from inert particles
OPEX (operating expenses). and colloids such as silts and clays. In most cases,
Therefore, RO system cleaning criteria must particles and colloids do not really foul the mem-
be customized to actual stabilized element per- brane because the flux decline is largely revers-
formance. The criteria can be customized to site ible by hydraulic cleaning measures such as
conditions. For instance, calcium carbonate is a backwash and air scrubbing.
foulant that can be easily and effectively removed
with a hydrochloric acid solution at pH 2. For Microbial/Biological Fouling
sites with low energy costs, cleaning may be Microbial fouling is a result of formation of
carried out when the normalized permeate flow biofilms on the membrane surface. Once bacteria
decline is 20 %. get attached to the membrane, they start to multiply
and produce extracellular polymeric substances
(EPS) to form a viscous, slimy, hydrated gel. The
Chemical Cleaning of Membranes 3

an extracellular fibrillar material structure


(square 1). Compact aggregates are visible on
top of this biofilm (square 2). The RO membrane
surface is visible at the bottom (under the biofilm
layer) as a rough-appearing texture. (B) Typical
microcolony formed on the surface of the mem-
brane after 16 days (Fig. 3).
Shown above are series of photographs of
fouled reverse osmosis membranes (A) and their
feed-side spacers (B). The membranes and
spacers were removed from the flow cells after
4 (column 4 d), 8 (column 8 d), 16 (column 16 d),
and 32 (column 32 d) days of operation. The
Chemical Cleaning of Membranes, Fig. 1 Fouled RO direction of the feed water flow along the length
membrane
of each flow cell was from left to right.
severity of microbial fouling is intrinsically related
to the quality of feed water like environmental Organic Fouling
conditions for microbial growth, availability of Organic fouling is significant in membrane filtra-
nutrients, and abundance of microbes. Organic- tion with source water containing relatively high
based deposits resulting from bacterial slimes, natural organic matters (NOM). Surface water
fungi, molds, etc. can be difficult to remove, if the (lake, river) typically contains higher NOM than
feed is plugged. Plugging of the feed makes it groundwaters, with exceptions. For source water
difficult to introduce and distribute the cleaning high in NOM, organic fouling is the most signif-
solutions. To inhibit additional growth, it is impor- icant factor in flux decline. NOM typically con-
tant to clean and sanitize not only the RO system tains about 50 % humic substances. Some organic
but also the pretreatment, piping, dead legs. molecules (oils, greases, humic/fulvic acids, sur-
Bacteria present a significant fouling problem factants), occurring either naturally or synthetic,
in most of the RO plants. As they grow and coat and plug the membrane pores.
multiply, they normally produce biofilm, organic The effects of various operating strategies
films of lipopolysaccharides, to encase and pro- against different types of fouling are summarized
tect the bacteria. These biofilms cover the mem- in Table 1. As indicated, chemical cleaning is the
brane surface resulting in fouling. most effective strategy for all types of membrane
Figure 1 is a photograph of fouled reverse fouling.
osmosis membranes. Deposits of silt are com-
posed of suspended particulates of all types that
accumulate on the membrane surface. Sources of
Chemical Cleaning of Silica Fouling
silt are organic colloids, iron corrosion products,
precipitated iron hydroxide, algae, and fine par-
Chemicals for silica fouling control can be
ticular matter. Silt density index(SDI) testing is a
divided into three categories:
widely accepted method for estimating the rate at
which colloidal and particle fouling will occur in
• Chemicals for silica inhibition
water purification systems, especially using
• Chemicals for silica dispersion (Neofotistou
reverse osmosis (RO) or nanofiltration
and Demadis 2004)
(NF) membranes.
• Chemicals for silica scale removal from mem-
Shown in Fig. 2 are scanning electron micro-
brane surfaces
graphs of the surface of the RO membrane after
4 and 16 days. (A) Rod-shaped gels embedded in
4 Chemical Cleaning of Membranes

Chemical Cleaning of Membranes, Fig. 2 SEM imaging of biofilms

4d 8d 16d 32d
a

Feed flow

Chemical Cleaning of Membranes, Fig. 3 Fouled membranes

Silica inhibitors can retard the polymerization membrane manufacturer will remove polymer-
of silica, which exceeded its solubility, i.e., ized silica scales but it will take many hours to
phosphonate-based chemicals. Dispersants can remove a silica scale. Colloidal silica and partic-
work by placing a surface charge on the polymer- ulate silica coating, not associated with either
ized silica and cause repulsion and dispersion of metal hydroxides or organic matter, can be
these polymerized structures into water phase removed from membrane surface by physical
(Dudley and Baker 1999). flushing.
Polymerization of dissolved silica (i.e., super- MF and UF membranes can be of organic
saturation and catalyzed by hardness) can be dif- polymers or inorganic materials, whereas NF
ficult to remove. This type of silica fouling is and RO membranes are all organic
different from colloidal and particulate silica, polymers only.
which may be associated with either metal
hydroxides or organic matter. It might be difficult
to remove polymerized silica by typical chemical
Membrane Cleaning Chemicals
cleaning process. However, polymerized silica
scales removed with a high pH cleaning solution
Selection and Use of Cleaning Chemicals
(pH of 10–11) were reported. Caustic (sodium
The first time cleaning is performed, it is
hydroxide) at maximum pH allowed by the
recommended to contact the manufacturer of the
Chemical Cleaning of Membranes 5

Chemical Cleaning of Membranes, Table 1 Effects of operating strategies on fouling


Type of fouling Hydraulic cleaning Feed chlorination Feed acidification Chemical cleaning
Inorganic ++ ++
Particulate ++ ++
Microbial + ++ +a ++
Organic + ++
No effect or negative effects
+Some positive effects
++Always positive effect
a
In conjunction with feed chlorination

equipment, the RO element manufacturer, and restore the membrane flux. Chemicals commonly
service supplier. The cleaning chemicals can be used for cleaning MF and UF membranes in
generic or proprietary. water industry fall into five categories, as shown
It is not unusual to use a number of different in Table 2.
cleaning chemicals in a specific sequence to
achieve optimum cleaning. A high pH cleaning Caustic
is used to remove foulants like mineral scale or Caustic is used to clean membranes fouled by
metal hydroxides/oxides. The order of high and organic and microbial foulants. The function of
low pH cleaning solution could be reversed or caustic is twofold: (1) hydrolysis and (2) solubili-
only one solution is required under the situation. zation. There are a number of organic materials
Detergents are added to aid in the removal of including polysaccharides, and proteins that can
heavy biological and organic matter, while other be hydrolyzed by caustic. Cellulose-based mem-
foulants need a chelating agent like EDTA for the branes based on polysaccharides hydrolyze;
removal of colloidal material, organic and bio- hence, such membranes are to be used in a limited
logical material, and sulfate scale. An improper pH range. This is due to the hydrolysis of
selection of cleaning chemical or the protocol cellulose – a simple polysaccharide – consisting
thereof can make the entire cleaning exercise of thousands of glucose linked by 1,4–bglucoside
worse. bonds . Fats and oils also react with caustic
Iron deposits and scaling require a simple low through saponification, generating water-soluble
pH cleaning. For most complex fouling, the soap micelles.
sequence below may be followed: An important function of caustic is to increase
negative charges of humic substances. Hence,
• Flushing with permeate and with nonoxidizing they are easier to be removed from membranes.
biocide at the end of flushing Humic substances contain functional groups that
• High pH CIP (clean-in-place) with tempera- are organic acids. Their acidity ranges from pKa
ture versus pH (negative logarithm of the dissociation constant)
• Flushing with permeate till pH on the brine of 1.2 (oxalic) to 13 (phenol), with an average
side <8.5 pKa of 4.2 (Thurman 1985). During caustic
• Low pH CIP (clean-in-place) cleaning, pH of cleaning solution can be as high
• Acid flushing with permeate and nonoxidizing as 13.
biocide
Acids and Chelating
Once the cause of membrane fouling is iden- Acids are used primarily for removing scales and
tified, various cleaning chemicals can be used to metal dioxides from fouling layers. When mem-
remove foulants from the membrane and to brane is fouled by iron oxides, citric acid is quite
effective because it not only dissolves iron oxide
6 Chemical Cleaning of Membranes

Chemical Cleaning of Membranes, Table 2 Categories of membrane cleaning chemicals


Category Functions Typical chemicals
Caustic Hydrolysis, solubilization NaOH
Oxidants/ Oxidation, disinfection NaOCl, H2O2, peroxyacetic acid
disinfectants
Acids Solubilization Citric acid, nitric acid
Chelating agents Chelation Citric acid, EDTA
Surfactants Emulsifying, dispersion, surface Surfactants, detergents (SDS, sodium dodecyl
conditioning sulfate)

precipitates but also forms complex with iron. of cleaning period, and hydrodynamic conditions
The removal of divalent cations by either acids affect the efficiency of cleaning.
or chelating reagent such as EDTA improves the When selecting cleaning conditions, ensure
cleaning of membranes fouled by organic the compatibility of cleaning chemicals with
foulants. membrane media and filters and systems. Chem-
ical compatibility of membrane and filter compo-
nents limits the type and the maximum allowable
Surfactants
concentration of a chemical to be used during
Surfactants are compounds that have both hydro-
cleaning.
philic and hydrophobic structures. They can form
Concentration of cleaning chemicals can
micelles with fat, oil, and proteins in water and
affect both the equilibrium and the rate of reac-
help to clean the membranes fouled by these
tion. The concentration profile of cleaning
materials. One interesting but less clear aspect is
chemicals within the fouling layer is a function
how surfactants affect membrane fouling domi-
of the concentration of cleaning chemicals in the
nated by NOM (natural organic matter). As the
bulk liquid phase. Therefore, the concentration of
surfactant is nonionic, the interaction between the
cleaning chemicals not only need to maintain the
membrane and the surfactant is dominated by
reasonable reaction rate (kinetics need) but also
hydrophilic and hydrophobic reaction. Since the
need to overcome mass transfer barrier imposed
membrane is hydrophobic, hydrophilic tail of the
by the fouling layer. In practice, the concentra-
surfactant is preferably adhered to the membrane
tions of cleaning chemicals are usually high
surface and hydrophilic head is orientated toward
enough to satisfy the kinetic need. It is the mass
aquatic phase. Soaking in surfactant has been
transfer that sets the lower boundary for the con-
used as a method for surface modification to
centration of cleaning chemicals.
improve hydrophilicity or wettability of certain
Temperature can affect membrane cleaning
membranes.
by:

• Changing the equilibrium of a chemical


Operating Parameters Affecting reaction
Cleaning Efficiency During Chemical • Changing the reaction kinetics
Cleaning • Changing the solubility of fouling materials
and/or reaction products during the cleaning
Because membrane cleaning is essentially
conducted through chemical reactions between From mass transfer point of view, dynamic
cleaning chemicals and fouling materials, factors cleaning involving circulating cleaning solutions
that affect the mass transfer and chemical reac- through the system can be more effective than
tions such as concentration, temperature, length simply static cleaning such as soaking.
Chemical Cleaning of Membranes 7

RO Membrane Element Cleaning • Upon completion of the chemical cleaning


and Flushing Procedures steps, a low-pressure cleaning rinse with
clean water (RO permeate or DI quality and
The RO membrane elements can be cleaned in free of hardness, transition metals, and chlo-
place in the pressure tubes by recirculating the rine) is required to remove all traces of chem-
cleaning solution across the high-pressure side of ical from the cleaning skid and the RO skid.
the membrane at low pressure and high flow. Drain and flush the cleaning tank; then
A cleaning unit is needed to do this. RO cleaning completely refill the cleaning tank with clean
procedures may vary depending on the situation. water for the cleaning rinse. Rinse the pressure
The time required to clean a stage can range from tubes by pumping all of the rinse water from
4 to 8 h. the cleaning tank through the pressure tubes to
A general procedure for cleaning the RO drain.
membrane elements is: • Once the RO system is fully rinsed of cleaning
chemical with clean water from the cleaning
• Perform a low-pressure flush at 60 psi (4 bar) tank, a final low-pressure cleanup flush can be
by pumping clean water from the cleaning performed with pretreated feed. The permeate
tank through the pressure tubes to drain for line should be open to drain. Feed pressure
several minutes. Flush water should be clean should be less than 60 psi (4 bar). This final
water of RO permeate or DI (deionized) qual- flush continues till the flush water is clean and
ity water and be free of hardness, transition is free of any foam or residues. This flush goes
metals, and chlorine. for 15–60 min. A conductivity meter can be
• Mix a fresh batch of the selected cleaning used to test for removal of cleaning chemicals,
solution in the cleaning tank. The dilution such that the flush water to drain is within
water should be clean water of RO permeate 10–20 % of the feed conductivity. A pH
or DI quality and free of hardness, transition meter can also be used to compare the flush
metals, and chlorine. water to drain to the feed pH.
• Circulate the cleaning solution through the • Once all the stages of a train are cleaned, and
pressure tubes for about 1 h or as required. the chemicals flushed out, the RO plant can be
At the start, send the displaced water to drain restarted and placed into a service rinse. The
so you do not dilute the cleaning chemical and RO permeate should be diverted to drain until
then divert up to 20 % of the most highly it meets the required quality of the process. It
fouled cleaning solution to drain before normally takes few hours to few days for the
returning the cleaning solution back to the RO permeate quality to stabilize, especially
RO cleaning tank. For the first 5 min, slowly after high pH cleanings.
throttle the flow rate to one third of the max-
imum design flow rate. This is to minimize the
potential plugging of the feed path with a large Conclusion
amount of dislodged foulant. For the second
5 min, increase the flow rate to two third of the As the water treatment industry grows at a
maximum design flow rate and then increase remarkable pace, the ability to treat aggressive
the flow to two third of the maximum surface and waste waters that are notorious for
design flow. having high organics, colloids, and biological
• An optional soak and recirculation sequence fouling potential continues to be challenging.
can be used, if necessary. The soak time can be Using a generic or commercial alkaline
from 1 to 8 h depending on the manufacturer’s cleaning chemical significantly affects OPEX,
recommendations but not to exceed maximum while the payback primarily depends on the
pH and temperature limits for specific chemicals used. Cleaning to reduce a facility
elements. OPEX depends on water temperature, energy
8 Chemical Cleaning of Membranes

costs, and chemical costs. Establish a cleaning ▶ Fouling Control in Drinking Water Membrane
strategy that is most effective and well tested; Filtration
analyze the foulants followed by an autopsy pro- ▶ Fouling Index
tocol. Selection of an appropriate pretreatment ▶ Fouling in Membranes
with good operation and maintenance practices ▶ Fouling Release
will lead to cost-effective cleaning regime. The ▶ Fouling Release Membranes
cleaning efficiency depends on the type of ▶ Membrane Cleaning
cleaning agent and its concentration. The net ▶ Natural Organic Matter Removal and Fouling
effect is that the efficiency increases with increas-
ing chemical concentration. Operating parame-
ters such as cross-flow velocity, turbulence in Further Readings
the vicinity of membrane surface, temperature,
pH, and duration of cleaning affect the cleaning Baker, J.S; Dudley, L.Y (1999) Biofouling in membrane
systems: a review. Water supply 17(1):173–81
process. Analyze the right cleaning strategy on a
Hijos G, Artal J, Gogeascoa IA, Bidaurrazaga JA
case-by-case basis. It is recommended that the (2012) Adelaide desalination plant process design:
MSDS (Material Safety Data Sheet) of the energy use optimization. IDA J 4(2):52–56
cleaning chemicals be procured from the chemi- Johnson J, Mercer G (2012) Seawater desalination plant
optimization based on membrane replacement and
cal supplier and knowledge be applied in the
cleaning. Desalination Water Reuse 4(2):34–38
handling and storage of the chemicals. Liu C, Caothein S, Hayes J, Caothuy T (2012) Membrane
chemical cleaning: from art to science. http://www.
membranecleaning.com/pdf
Nghiem LD, Schaefer AI (2006) Fouling autopsy of
Cross-References hollow-fibre MF membranes in wastewater reclama-
tion. Desalination 188:113–121
Technical Services Bulletin 107.20. Selection and use of
▶ Cleaning Cycles of Fouled Membranes cleaning chemicals. Resource document.
▶ Cleaning Effectiveness Hydranautics. http://www.membranes.com.pdf.
▶ Cleaning Efficiency Accessed 6 July 2010.
C

CO Selective Oxidation nor should it have a strong preference to the


water-gas shift reaction since in these conditions
Giuseppe Barbieri of temperature and gas composition, the equilib-
Institute on Membrane Technology, Italian rium gives ca. 0.5–2 %mole of CO.
National Research Council, Rende CS, Italy Both alumina-supported Pt and Au catalysts
have been found to be active for CO Selox
(Luengnaruemitchai et al. 2004). Pt-based cata-
Hydrogen purification is a critical technology for lysts require high temperatures (about 170  C)
many chemical and petrochemical processes and and a high feed molar ratio O2/CO (about 1.5)
power generation by PEM-FCs (proton exchange for complete CO depletion, with a corresponding
membrane fuel cells) as well. Carbon monoxide loss of selectivity (typically 34 %). Water vapor
is, in fact, a poisoning or inhibitor for most cata- has a positive effect on these catalysts, increasing
lysts such as the Fe3O4 one involved in ammonia the conversion without changing the selectivity;
synthesis or the platinum-based one used at a low instead CO2 has a detrimental effect
temperature in PEM-FCs. In the latter case, in (Avgouropoulos et al. 2002). Au-based catalysts
order to avoid cell performance degradation, car- are more active than platinum catalysts at rela-
bon monoxide concentration must be kept below tively low temperatures (<120  C) but not so
10 ppm in the hydrogen feed streams. resistant toward deactivation by CO2 and
CO selective or preferential oxidation is the H2O. Promoted Pt/Al2O3 catalysts (e.g., with Ru
primary method used for hydrogen deep purifica- or Rh) have also been investigated. Values of
tion (Avgouropoulos and Ioannides 2003), and ca. 15 ppm of CO in the reactor outlet are
different research groups (Manasilp and Gulari reported for a microreactor (Pt–Ru/a-Al2O3 cat-
2002; Souza et al. 2007; Bissett and Oh 2005; alyst) operated with a O2/CO feed molar ratio of
Wootsch et al. 2004; Sirijaruphan et al. 2004; 1.5 and 4 (Delsman et al. 2004; Cominos
Kotobuki et al. 2005) work on this topic. The et al. 2005). Whereas, values of CO less than
involved reactions are: 10 ppm were reported for a fixed bed reactor
using a O2/CO feed molar ratio of 2.5 (Dudfield
2CO þ O2 ! 2CO2 et al. 2000). Other interesting active and very
2H2 þ O2 ! 2H2 O selective catalysts are CuO–CeO2 mixed oxides
(Avgouropoulos and Ioannides 2006; Zou
Therefore, a catalyst active for CO oxidation in et al. 2006); however, the presence of H2O and
the presence of high concentrations of H2, CO2, CO2 in the feed causes a significant decrease in
and steam is required to avoid H2 consumption, their activity (Avgouropoulos et al. 2005).
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_635-1
2 CO Selective Oxidation

Apart from the improvement of the catalyst, With this aim, catalytic Pt-loaded zeolite
new reactor concepts are being studied. Mono- membranes were utilized as an effective device
liths present different advantages over particulate for CO selective oxidation in a single-stage mem-
catalysts, including pressure drop reduction, ease brane reactor operating in a continuous flow-
of handling, structural robustness, and possibly through configuration at ca. 200  C and a low
increased heat transfer. Interesting new engineer- feed molar ratio O2/CO = 1 and 1.5 (Bernardo
ing devices such as catalytic membranes and et al. 2008). This new model reactor design leads
catalytic membrane reactors were investigated to improved and really interesting performance in
in a few papers for CO selective oxidation terms of CO conversion and limited hydrogen
(Hasegawa et al. 2001, 2002; Bernardo consumption.
et al. 2006). The concept of using Pt in zeolite
catalysts was applied for this reaction by
Watanabe et al. (1995; Igarashi et al. 1997). In a
References
recent paper (Kotobuki et al. 2005), a significant
improvement of CO conversion and selectivity Avgouropoulos G, Ioannides T (2003) Selective CO oxi-
with high Pt dispersion in the zeolite (ZSM-5) dation over CuO-CeO2 catalysts prepared via the
pores was demonstrated. Zeolites play host to urea–nitrate combustion method. Appl Catal
noble-metal clusters for numerous catalytic A 224(1):155–167
Avgouropoulos G, Ioannides T (2006) Effect of synthesis
applications, and well-defined clusters of narrow parameters on catalytic properties of CuO-CeO2. Appl
size distribution down to 1 nm have been Catal B 67:1–11
obtained under suitable conditions (Pan Avgouropoulos G, Ioannides T, Papadopoulou C,
et al. 1990; de Graaf et al. 2001). Investigations Batista J, Hocevar S, Matralis HK
(2002) A comparative study of Pt/g-Al2O3, Au/-
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CO Selective Oxidation 3

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C

Continuous Diafiltration: Cocurrent Large-scale continuous diafiltration systems


and Countercurrent Modes operate in multistage arrangement in which a
portion of the retentate generated in one stage is
Zoltán Kovács used as the feed to the next. These systems can
Department of Food Engineering, Institue of reach higher system recoveries, without exceed-
Bioengineering and Process Engineering, Szent ing the single element recovery limits. Each stage
Istvan University, Budapest, Hungary may consist of several membrane elements
arranged in feed-and-bleed configuration. The
two basic concepts of multistage arrangement
Continuous diafiltration is a type of diafiltration are the cocurrent (also called crosscurrent) and
that accomplishes the selective separation of mul- the countercurrent configurations (Dutré and
tiple solutes in a continuous fashion by mixing the Trägárdh 1994). The former applies fresh diluant
feed stream with diluant and pumping it across the at each stage, while the latter uses recycled per-
membrane with permeate and retentate being meate as diluant as shown in Fig. 2.
removed. The role of diluant addition is to facili- Continuous membrane plants are usually
tate the separation of membrane-permeating designed for both concentration and fractionation
microsolutes from the retained macrosolutes. purposes. To achieve the twin objectives of con-
This strategy is generally applicable to a variety centrating and purifying a multicomponent feed,
of microfiltration, ultrafiltration, nanofiltration, the combined application of both concentration
and reverse osmosis systems and commonly mode and diafiltration mode operation is
employed in plants that require large throughputs. required. Traditional continuous membrane sys-
Its simplest configuration, known as single-pass tems consist of a number of stages in series in
diafiltration, is schematically shown in Fig. 1a. which consecutive stages are assigned to perform
Continuous diafiltration, as opposed to batch the tasks of pre-concentration, diafiltration, and
diafiltration, realizes a steady-state separation in final concentration (Madsen 2001). Many design
which the product (i.e., the final retentate) is not variations exist in practice that are primarily
formed in the feed vessel as filtration progresses, achieved by the manipulation of the arrangement
but being continuously withdrawn from the system of stages within the plant, the number of stages
during the entire course of filtration. In practice, and filtration areas assigned to the various tasks,
continuous processing employs feed-and-bleed the amount and the place of fresh diluant addition
configuration to enhance separation as shown in in the process train, the introduction of bypasses
Fig. 1b. Here, the retentate is split, and a portion of and manifolds, the alteration of permeate recycle
it is recycled back to the cartridge inlet. ratios, and the appointment of the stages in which
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_638-5
2 Continuous Diafiltration: Cocurrent and Countercurrent Modes

a b
Retentate Retentate
Diluant Diluant
Booster
pump

Feed Permeate Permeate


Feed
High-pressure
pump

Continuous Diafiltration: Cocurrent and Countercurrent Modes, Fig. 1 (a) Single-pass continuous diafiltration
and (b) continuous diafiltration with partial retentate recycle (feed and bleed)

Diluant

Feed Retentate
Stage 1 Stage 2 Stage i Stage N

Permeate

Diluant

Feed Retentate
Stage 1 Stage 2 Stage i Stage N

Permeate

Continuous Diafiltration: Cocurrent and Countercurrent Modes, Fig. 2 Simplified flow diagram of multistage
cocurrent (top) and countercurrent (bottom) continuous diafiltration

permeate is withdrawn from and recycled to References


(Morison and She 2003, Yee et al. 2007; Mohanty
and Ghosh 2008). The selection of optimal Dutré B, Trägárdh G (1994) Macrosolute-microsolute sep-
aration by ultrafiltration: a review of diafiltration pro-
diafiltration strategy in continuous processing is
cesses and applications. Desalination 95:227–267
very case specific. In general, a reduced con- Lipnizki F, Boelsmand J, Madsen RF (2002) Concepts of
sumption of fresh diluant but a larger membrane industrial-scale diafiltration systems. Desalination
area is required for the countercurrent approach 144:179–184
Madsen RF (2001) Design of sanitary and sterile UF- and
(i.e., reintroduction of permeate as diluant in the
diafiltration plants. Sep Purif Technol 22–23:79–87
process train) as compared to cocurrent process if Mohanty K, Ghosh R (2008) Novel tangential-flow coun-
the same degree of purification is to be attained tercurrent cascade ultrafiltration configuration for con-
(Lipnizki et al. 2002). tinuous purification of humanized monoclonal
Continuous Diafiltration: Cocurrent and Countercurrent Modes 3

antibody. J Membr Sci 307:117–125. doi:10.1016/j. Yee KWK, Wiley DE, Bao J (2007) Whey protein
memsci.2007.09.010 concentrate production by continuous ultrafiltration:
Morison KR, She X (2003) Optimisation and graphical operability under constant operating conditions. J
representation of multi-stage membrane plants. Membr Sci 290:125–137. doi:10.1016/j.
J Membr Sci 211:59–70. doi:10.1016/S0376- memsci.2006.12.026
7388(02)00375-7
E

Evapomeation (EV) polymer membrane. This is accomplished by


vaporizing the liquid feed so that only vapor is
Tadashi Uragami supplied to the polymer membrane as shown in
Organization for Research and Development of Fig. 2. Therefore, swelling or shrinking of the
Innovative Science and Technology (ORDIST), polymer membranes due to contact with the feed
Kansai University, Suita, Osaka, Japan solutions is minimized.
The advantages of EV compared to PV are as
follows:
Presently, pervaporation (PV) is applied as the
chosen membrane separation technique for the 1. In the EV process, membranes are not in direct
separation of water/organic, organic/water, and contact with liquid feed mixtures as only
organic/organic mixtures. However, it seems vapors are supplied to the membranes.
that conventional PV is not the most efficient Accordingly, any swelling or shrinking of the
membrane separation process for the treatment membrane due to the feed mixtures is mini-
of some liquid mixtures as follows. Because the mized, and consequently an improvement in
polymer membranes used in PV are directly in membrane performance may be expected.
contact with the liquid feed solutions as shown in 2. Because the organic liquid mixtures are vapor-
Fig. 1, however, specifically designed chemical ized, interactions between component mole-
and physical properties of the membrane are cules are significantly weakened, and
often impaired by swelling or shrinking of the consequently the separation performance is
membrane due to sorption of the feed compo- remarkably improved.
nents. Swelling or shrinking of the polymer 3. In EV, contaminants in a liquid feed mixture,
membranes is disadvantageous for the mem- such as macromolecular solutes, can lead to
brane performance with respect to the separation fouling of the membrane; this problem is
of mixtures. A novel membrane separation tech- avoided in EV.
nique known as “evapomeation (EV)” (Uragami 4. During EV, both temperature of the feed solu-
et al. 1988; Uragami and Saito 1989; Uragami tion and the membrane surroundings can be
1991, 1992, 1993a, b; Uragam 1994; Uragami controlled; hence, an improvement in the per-
1998, 2005, 2006a, b, 2008) makes use of the meation and separation characteristics of the
advantages of PV but reduces the negative membrane can be achieved.
effects of swelling on membrane performance.
In this technique, the feed solution is fed to the
membrane without directly contacting the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_639-1
2 Evapomeation (EV)

Evapomeation (EV), Evapomeation (EV), vacuum


Fig. 1 Principle of Feed liquid Fig. 2 Principle of
pervaporation (PV) evapomeation (EV)
Membrane

Membrane

vacuum Feed liquid

References S (ed) Polysaccharides structural diversity and func-


tional versatility, 2nd edn. Marcer Dekker, New York/
Uragam T (1994) Separation method of mixed solutions. Basel/Hong Kong, pp 1087–1122
Japanese Patent 1,883,353 Uragami T (2006a) Polymer membranes for separation of
Uragami T (1991) Method of separating a particular com- organic liquid mixtures. In: Yampolskii Y, Pinnau I,
ponent from its liquid solution. US Patent 4,983,303, Freeman BD (eds) Materials science of membranes for
European Patent 0,273,267 gas and vapor separation. John Wiley & Sons, Chich-
Uragami T (1992) Separation of organic liquid mixtures ester, pp 355–372
through chitosan and chitosan derivative membranes Uragami T (2006b) Separation materials derived from chi-
by pervaporation and evapomeation methods. In: tin and chitosan. In: Uragami T, Tokura S (eds) Mate-
Brine CJ, Sandford PA, Zikakis JP (eds) Advance in rial science of chitin and chitosan,
chitin and chitosan. Elsevier Applied Science, Oxford, KODANSHA. Springer, Tokyo/Berlin/Heidelberg/
pp 594–603 New York, pp 113–163
Uragami T (1993a) Method of separating a particular Uragami T (2008) Structural design of polymer mem-
component from its liquid solution. European Patent branes for concentration of bio-ethanol. Polym
0,273,267 J 40:485
Uragami T (1993b) Method of separating a particular Uragami T, Saito M (1989) Analysis of permeation and
component from its liquid solution. Brazilian Patent separation characteristics: a new technique for separa-
P-8707041-3 tion of aqueous alcoholic solution through alginic acid
Uragami T (1998) Structures and properties of membranes membranes. Sep Sci Technol 24:54
from polysaccharide derivatives. In: Dumitriu S Uragami T, Saito M, Takigawa K (1988) Comparison of
(ed) Polysaccharide – structural diversity and func- permeation and separation characteristics for aqueous
tional versatility. Marcer Dekker, New York/Basel/ alcoholic solutions by pervaporation and new
Hong Kong, pp 887–924 evapomeation methods through chitosan membranes.
Uragami T (2005) Structures and functionalites of mem- Makromol Chem Rapid Commun 9:361
branes from polysaccharides derivatives. In: Dumitriu
T

Temperature-Difference-Controlled permeation rate decreased but the ethanol to a


Evapomeation (TDEV) temperature less than the temperature of the
feed liquid concentration in the permeate
Tadashi Uragami increased with lowering of the temperature in
Organization for Research and Development of the membrane surroundings. The decrease in the
Innovative Science and Technology (ORDIST), permeation rate can be attributed to lowering the
Kansai University, Suita, Osaka, Japan motion of both the permeating molecules and
polymer chains consisting the PDMS membrane.
On the other hand, the increase in the ethanol/
As mentioned in the heading of “Evapomeation water selectivity is explained as follows. At first,
(EV),” a new EV method for membrane separa- ethanol and water molecules are vaporized from
tion that improves upon the shortcomings of the feed mixture at higher temperature. When
pervaporation while keeping the advantages of those vaporized molecules come close to the
this technique was developed (Uragami membrane surroundings kept at a lower temper-
et al. 1988; Uragami and Saito 1989; Uragami ature, the water molecules are more aggregated
1991, 1993a, b, 1998, 2005, 2006a, b; Uragami than the ethanol molecules (because the freezing
1994). In EV, the temperatures of the feed liquid points of water and ethanol are 0 and 114.4  C,
(I) and the membrane surroundings (II) are con- respectively) It is very difficult for these aggre-
trolled, and consequently a differential between gated water molecules to be incorporated into the
these temperatures can be established, as shown dense PDMS membrane and diffuse through the
in Fig. 1. Such an EV method, in which this dense PDMS membrane. However, the ethanol
temperature difference is controlled, is called molecules are not aggregated in the range of the
“temperature-difference controlled temperature in the membrane surroundings under
evapomeation” (TDEV) (Uragami 1998, 2005, these permeation conditions. The increase in the
2006a, b, 2008, 2011; Uragami and Morikawa ethanol/water selectivity is due to the aggregation
1987, 1992; Uragami and Tanaka 1991, 1993, of water molecules and is significantly governed
1994; Uragami and Shinomiya 1991, 1992; by the degree of aggregation of the water
Uragami et al. 2002). molecules.
In TDEV, when the temperature of the feed In Table 1, the effect of the freezing point of
liquid was kept constant at 40  C and the temper- the permeant in aqueous organic liquid mixtures
ature of the membrane surroundings was changed on the selectivity through some polymer mem-
for an aqueous dilute ethanol solution through a branes in TDEV in which the feed liquid was kept
dense poly(dimethylsiloxane) (PDMS), the constant and the temperature of membrane
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_640-1
2 Temperature-Difference-Controlled Evapomeation (TDEV)

Vacuum a 10 100

Permeation rate 103 [kg/(m2h)]

EtOH in permeate (wt%)


75

5 50
Membrane ( II )

25

Feed liquid (I) 0 0


b 20 100

EtOH in premeate (wt%)


Permeation rate [kg/(m2h)]
Temperature-Difference-Controlled Evapomeation
(TDEV), Fig. 1 Principle of temperature-difference- 15 75
controlled evapomeation (TDEV)

10 50
surroundings was changed is summarized. As can
be seen from Table 1, the permeant having a
lower freezing point in the feed mixture is selec- 5 25
tively permeated. In addition, when the mem-
brane has a stronger affinity to the preferentially
permeating mixture component, an increase in 0 0
–20 10 20 40
selectivity can result in TDEV.
Temperature of membrane soroudings (⬚C)
Figure 2 shows the effect of the temperature of
the membrane surroundings on the permeation Temperature-Difference-Controlled Evapomeation
rate and the ethanol concentration in the permeate (TDEV), Fig. 2 Comparison of the permeation and sepa-
for an aqueous solution of 10 wt% ethanol ration characteristics for an aqueous solution of 10 wt%
ethanol of a dense PDMS membrane (a) and a porous
through a dense PDMS membrane (a) and a PDMS membrane (b) in TDEV. Feed liquid is aqueous
porous PDMS membrane (b) in TDEV. In solution of 10 wt.% ethanol (40  C)
Fig. 2, the temperature of the feed solution is
kept constant at 40  C, and the temperature of i.e., the permeation rates in a porous PDMS mem-
the membrane surroundings was changed. As brane were higher by three orders of magnitude
shown in Fig. 2a, b, the tendency of the decrease than those of a dense PDMS membrane.
in the permeation rate decreased, and the increase A remarkable difference in the permeation
in the ethanol/water selectivity with lowering rate between dense and porous PDMS mem-
temperature of the membrane surroundings branes can be attributed to the fact that the per-
through these two PDMS membranes was very meation through a dense PDMS membrane is due
similar. In spite of the fact that the ethanol/water to the solution-diffusion model (Binding
selectivity in these PDMS membranes was et al. 1961; Aptel et al. 1974) and that through a
almost equal, the permeation rates through these porous PDMS membrane is pore flow based on,
PDMS membranes were remarkably different, as shown in Fig. 3.
Temperature-Difference-Controlled Evapomeation (TDEV) 3

Temperature-Difference-Controlled Evapomeation (TDEV), Table 1 Effect of the freezing point on the selectiv-
ity of the permeant in the organic liquid mixtures through polymer membranes in TDEV
Membrane Chitosan PVC PDMS
Freezing point of (CH3)2SO/H2O 18.5  C CH3COOH/H2O 16.7  C C2H5OH/H2O 114.4  C
permeant > 0 C > 0 C < 0 C
Selectivity H2O H2O C2H5OH

Uragami T (1998) Structures and properties of membranes


from polysaccharide derivatives. In: Dumitriu S -
(ed) Polysaccharide – structural diversity and func-
tional versatility. Marcer Dekker, New York,
pp 887–924
Uragami T (2005) Structures and functionalities of mem-
Membrane branes from polysaccharides derivatives. In: Dumitriu
S (ed) Polysaccharides structural diversity and func-
Lower tional versatility, 2nd edn. Marcer Dekker, New York,
temperature pp 1087–1122
Uragami T (2006a) Polymer membranes for separation of
organic liquid mixtures. In: Yampolskii Y, Pinnau I,
Freeman BD (eds) Materials science of membranes for
gas and vapor separation. Wiley, Chichester,
Higher pp 355–372
Feed liquid temperature Uragami T (2006b) Separation materials derived from
:H2O : EtOH chitin and chitosan. In: Uragami T, Tokura S (eds)
Material science of chitin and chitosan. KODANSHA,
Springer, Tokyo/Berlin/Heidelberg/New York,
Temperature-Difference-Controlled Evapomeation pp 113–163
(TDEV), Fig. 3 Tentative mechanism of the concentra- Uragami T (2008) Structural design of polymer mem-
tion of aqueous ethanol solutions through porous PDMS branes for concentration of bio-ethanol. Polym
membrane in TDEV J 40:485
Uragami T (2011) Concentration of bio-ethanol through
References cellulose ester membranes during temperature-
difference controlled evapomeation. Mater Sci Appl
2:1499
Aptel P, Cuny J, Jozenfonvice J, Morel G, Neel J (1974) Uragami T, Morikawa T (1987) Permeation of ethanol
Liquid transport through membranes prepared by through polydimethyl siloxane membranes using
grafting of polar monomer onto poly(tetrafluor- temperature-difference in membrane process of the
oethylene) films. II. Some factors determining evapomeation method. Makromol Chem Rapid
pervaporation rate and selectivity. J Appl Polym Sci Commun 10:287
18:365 Uragami T, Morikawa T (1992) Permeation and separa-
Binding RC, Lee RJ, Jennings JF, Mertic EC (1961) Sep- tion characteristics of alcohol-water mixtures through
aration of liquid mixtures by pervaporation. Ind Eng dimethylsiloxane membrane by pervaporation and
Chem 53:47 evapomeation. J Appl Polym Sci 44:2009
Uragami T (1991) Method of separating a particular com- Uragami T, Saito M (1989) Analysis of permeation and
ponent from its liquid solution. US Patent 4,983,303, separation characteristics: a new technique for separa-
European Patent 0273267 tion of aqueous alcoholic solution through alginic acid
Uragami T (1993a) Method of separating a particular membranes. Sep Sci Technol 24:54
component from its liquid solution. European Patent Uragami T, Shinomiya H (1991) Concentration of aque-
0273267 ous alcoholic solutions through a modified silicone
Uragami T (1993b) Method of separating a particular rubber membrane by pervaporation and evapomeation.
component from its liquid solution. Brazilian Patent Makromol Chem 192:2293
P-8707041-3 Uragami T, Shinomiya H (1992) Concentration of aque-
Uragami T (1994) Separation method of mixed solutions. ous dimethyl sulfoxide solutions through a chitosan
Japanese Patent 1,883,353 membrane by permeation with a temperature differ-
ence. J Membr Sci J Membr Sci 7:183
4 Temperature-Difference-Controlled Evapomeation (TDEV)

Uragami T, Tanaka Y (1991) Method of separating liquid alcoholic solutions by pervaporation and new
component from a solution containing two or more evapomeation methods through chitosan membranes.
liquid component. European Patent 0346739 Makromol Chem Rapid Commun 9:361
Uragami T, Tanaka Y (1993) Method of separating liquid Uragami T, Tanaka Y, Nishida S (2002) Permeation and
component from a solution containing two or more separation under high temperature and high pressure
liquid component. US Patent 5,271,846 for ethanol/water vapors through cross-linked
Uragami T, Tanaka Y (1994) Separation method for quaternized chitosan composite membranes. Desalina-
mixed solutions. Japanese Patent 1,906,854 tion 147:449
Uragami T, Saito M, Takigawa K (1988) Comparison of
permeation and separation characteristics for aqueous
C

Central Nervous System in Relation the axons occurs, and in the spinal cord, cell death
to Membranes is recorded in high extent due to the lost electro-
lytic homeostasis and the accumulation of free
Loredana De Bartolo and Antonietta Messina radicals and toxic factors that stimulate apoptotic
Institute on Membrane Technology, ITM-CNR, events. While the peripheral nervous system
National Research Council of Italy, Rende (CS), (PNS) consists of a particular glial cell population
Italy able to proliferate and produce specific factors
(BDNF, CNTF, GDNF) involved in the axonal
regeneration across the area of injury, the oligo-
The central nervous system (CNS) is the most dendrocytes constituting the main part of the
complex organ in the human body. It consists of central glia are not able to provide similar support
two components, the brain and the spinal cord. after damage. In the injury site of the central
The spinal cord attends the communication path- nervous system, they secrete numerous inhibitor
way between the brain and the periphery, and like factors for the axonal regeneration, including
the brain, it is made of a gray matter, constituted NOGO proteins, NI-35, chondroitin sulfate pro-
by the bodies of the neurons, and a white matter, teoglycans (NG2), and keratan sulfate proteogly-
constituted by their myelinated axons, serving the cans. The produced signaling factors that play
impulse transmission. Moreover, a special blood- neuroprotective and regenerative roles appear,
spinal cord barrier made of endothelial cells and then, to be not enough to oppose this inhibition
astrocytes protects the spinal cord from the bio- and the inflammatory events occurring after the
logical and chemical changes coming from the damage. Furthermore, astrocytes, another com-
periphery. It was long believed that regenerative ponent of the central glia, became proliferative.
processes in the CNS were completely absent, In order to protect the severed site from external
then after an injury, the recovering of the axonal molecules and the spreading of apoptotic events,
function was impossible (Kandel et al. 2000). In they form a tight network called a glial scar,
the early 1980s, therefore, it was discovered that which obstruct the axonal regeneration, creating
CNS retinal neurons were able to regenerate in a wall that axons and neurogenerative factors
bioengineered devices of peripheral nerves, cannot overtake (Horner and Gage 2002). Thus,
highlighting that the nearly absent ability to manipulation of the chemical and biological
regenerate the central neurons does not lies in environment around the injured site represents
the cells themselves but in their surrounding envi- the key of the treatment of the CNS damages.
ronment. After physical trauma, hypoxic events, Specifically, in order to promote the axonal
and degenerative pathologies, a rapid severing of regeneration of the central neurons, the
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_642-1
2 Central Nervous System in Relation to Membranes

neurogenerative and neuroprotective factor and the cell therapy. All of them are categorized
levels should increase (Recknor and as membrane system devices due to their mass
Mallapragada 2006). Nowadays, it is well transport properties they allow the diffusion,
known how neural cells respond to their micro- release, and removal of the different factors
environment, enhancing adhesion, proliferation, involved after an injury.
and migration along the regenerating site. The entubulation strategy consists in the trans-
Smooth surfaces, patterned supports, and struc- plantation of tubular scaffolds purposely made to
tures with high mass transport properties are the mimic the peripheral nerve tissue. Considering
main characteristics allowing the neural regener- that the PNS is characterized by a regenerative
ation both in vivo and in vitro systems (Morelli ability due to proliferation of glial cells and the
et al. 2012). Since decades ago, the gold standard secretion of neuroprotective and
of the nervous system injury treatment is the neuroregenerative factors, many devices have
transplantation of nerve grafts able to substitute been developed with the aim of entrapping the
the malfunctioning or lost areas of the system. central axons in a protect environment, where
Despite the implantation of nerve grafts allowed inhibitor factors are not allowed to pass through
to reach important results in the recovery of and neuroregenerative signals are enhanced.
movement and sensibility of the PNS, the central These bioartificial tubular nerve grafts are
nervous system is hard to be treated, particularly meant to ensure a correct diffusion of nutrients
when inner regions of the brain are severed, then and oxygen and purposely designed with specific
new approaches appeared to be necessary for the thickness, mechanical strength, dimension, and
treatment of the CNS injury. Due to the develop- porosity degree. Tubular nerve grafts made of
ment of biomaterials and new processing PLLA, PCL and PGA, and collagen and chitosan
methods for the scaffold design, tissue engineer- already extensively used for peripheral nerve
ing and chemotherapeutic strategies are the main regeneration are nowadays applied for the treat-
approaches for the development of regenerative ment of CNS injury models, alone or in conjunc-
strategies able to guide axonal outgrowth. A wide tion with brain-derived neurotrophic factor
range of natural and synthetic biomaterials is (BDNF) to promote the axonal regeneration
available to prepare neural scaffolds and releas- (Recknor and Mallapragada 2006; Morelli
ing devices (Tysseling and Kessler 2011). Differ- et al. 2012). Cell-adhesive proteins such as colla-
ent classes of biodegradable polymers are gen, laminin, and fibronectin, which bind
available, including polycaprolactone, polyure- strongly the integrin receptors on the cell sur-
thanes, polylactic derived, polyglicolic acid, faces, assist the nerve regeneration. They are
chitosan, agarose, polysaccharides, collagen and often used to coat the lumen of the bioartificial
various ECM proteins derived. Due to their con- channels or to modify the biomaterial used for the
trolled bioerosion, these materials allow the device preparation in order to enhance the cell
design of different bioengineered devices, with response and the regenerative process. The pat-
different shapes and configuration purposely terning of polymeric tubular membranes with
made for bridging the nerve growth or the factors’ short oligopeptides derived from ECM proteins
release. Any biomaterial used to prepare neural is another way to increase the neurite outgrowth
scaffolds possess, in addition to biocompatibility, and the cytoskeleton organization in the
an appropriate range of permeability, porosity, regenerating neural tissue. Along similar lines,
and biomechanical properties serving to avoid the incorporation of hydrogels into the nerve
the compression of the regenerating nerves or tubes have been evaluated with encouraging
the sudden collapse of the device in the treated results for CNS applications. Collagen,
site. Actually, three different strategies are avail- hyaluronic acid, agarose, alginate, chitosan,
able for the treatment of the CNS injury: the methyl cellulose, xyloglucan, matrigel, fibrin,
entubulation models, the drug delivery systems, polysia-based hydrogels, peptide hydrogels, as
Central Nervous System in Relation to Membranes 3

well as synthetic hydrogels, such as polyacryl- routes for the spinal cord regeneration.
amide and polyethylene glycol hydrogels, Hydrogels, liposomes, fibrin, collagen-based,
revealed to be the best alternative to the classical and other polymeric delivery devices obtained
polymeric nerve guidance grafts. Bioengineered from natural and synthetic biomaterials have
tubular scaffolds have been combined also with been implanted subcutaneously near the spinal
cells providing a promising new approach for the cord’s injured site, allowing the continuous
CNS injury treatment. Since 1998, it is well release of the neuroprotective and
known that remyelination of central axons can neurogenerative agents and the partial recovery
be promoted by using Schwann and olfactory of the axonal functionality (Zhong and
glial cells entubulated in bioartificial scaffolds, Bellamkonda 2008). Cell therapy. The drug/bio-
and moreover, Schwann cells, when seeded in logical delivery strategies are easy with respect to
combination with neurotrophic factors or hor- the entubulation methods, but in truth, they have
mones, facilitated the axon regeneration. There- one disadvantage: the constant drug dose is
fore, the strategy is to entubulate neural stem cells achievable only with reinjection of new delivery
(NSC), which possess the ability to differentiate devices. The cell therapy, instead, relies on a
into neurons, astrocytes, or oligodendrocytes in longer production of the therapeutic factors
presence of specific growth factors and appropri- through the cell stimulation in the injured site or
ate chemical environment. Despite the risk of the transplantation of autologous, allogenic, or
uncontrolled proliferation and some problems in xenogenic cells. Generally, the cell therapy is
the maintenance of cell viability, the use of the used for the treatment of the neurodegenerative
neural stem cells in membrane systems is still the pathologies and of the chronic pain. In order to
most promising approach. Drug delivery strat- implant the cells in the interested site, specific
egy. When a nerve guide or other bioartificial polymeric carriers are available. A few trial
implants are not appropriate due to the impossi- models suggested that this kind of approach
bility to reach the severed central nervous area, could enhance the chances of the patient to
the delivery system of neurogenerative and recover partially the neuronal functionality,
neuroprotective factors represent the alternative opposing the symptoms and the cognitional prob-
strategy. A few molecules of natural and syn- lems. Polymeric membranes ensure a consistent
thetic origin showed to promote the neural regen- advantage for that kind of application, which
eration. Steroids, minocycline, interleukin consists in the chance to control cell viability
10, erythropoietin, and neurotrophins, like NGF, and the diffusion of nutrients and at the same
BDNF, and CNTF, are just some of the time, the protection of the cellular population
neuroprotective agents implied in the inhibition from the immunological reaction of the body.
of the inflammatory response, microglial activa- Genetically engineered cells encapsulated into
tion, and apoptotic event after a central injury hollow fiber membranes are able to produce and
(Kandel et al. 2000). Induction of the release ciliary neurotrophic factor (CNTF) in
regeneration-associated genes expression patients affected by amyotrophic lateral sclerosis.
(RAGs) or the Rho-Rock pathway inhibition is Parkinson’s disease is another degenerative
some of the neurogenerative properties of the pathology treatable with the cell transplantation.
neurotrophins. Moreover, they promote their In this case, dopamine-producing cells, dispersed
remyelination, the sprouting and growth of new also in different hollow fiber membranes of algi-
neurons with functional recovery. Whether the nate, showed an increase of the recovery and an
factors possess neuroprotective or analgesic effect in the patient (Cho and Borgens
neurogenerative ability, the delivery strategies 2012; Morelli et al. 2012). Therefore, the low
are the same. Growth factors, proteins, and percentage of cells surviving after implantation
drugs are encapsulated into the devices made of and the host rejection and the inflammatory
polymer, hydrogels, or proteins and injected in response represent the main disadvantages of
the spinal cord through epidural and intrathecal the cell therapy strategies. For this reason, despite
4 Central Nervous System in Relation to Membranes

the encouraging results available, the complexity science, 4th edn. McGraw-Hill Medical, New York,
of the central nervous system made the regener- pp 1087–1114
Morelli S, Piscioneri A, Salerno S, Rende M, Campana C,
ative strategies always promising and not conclu- Tasselli F, di Vito A, Giusi G, Canonaco M, Drioli E,
sive at the same time, and further investigation De Bartolo L (2012) Flat and tubular membrane sys-
must be done in order to ensure a safe and func- tems for the reconstruction of hippocampal neuronal
tional approach for the recovery after an injury. network. J Tissue Eng Regen Med 6:299–313
Recknor JB, Mallapragada SK (2006) Nerve regeneration:
tissue engineering strategies. In: Bronzino JD, Peter-
son DR (eds) The biomedical engineering handbook:
References tissue engineering and artificial organs. Taylor &
Francis, New York
Cho Y, Borgens RB (2012) Polymer and nano-technology Tysseling VM, Kessler JA (2011) Biomaterials for central
applications for repair and reconstruction of the central nervous system regeneration. Tissue Eng Neurolog
nervous system. Exp Neurol 233:126–144 Neurosurg 533:455–466
Horner PJ, Gage FH (2002) Regeneration in the adult and Zhong Y, Bellamkonda RV (2008) Biomaterials for the
aging brain. Arch Neurol 59:1717–1720 central nervous system. J R Soc Interface 5: 957–975
Kandel E, Schwartz J, Jessell T (2000) Formation and
regeneration of synapsis. In: Principles of neuronal
M

Molecular Dynamics in Membranes are considered that are typically cubic volume
elements of a few nanometers side length that
Elena Tocci represent a part cut out of the interior of a poly-
Institute on Membrane Technology ITM-CNR, mer membrane. On the other hand, interface
University of Calabria, Rende (CS), Italy models are utilized, for example, for the interface
between a liquid feed mixture and a membrane
surface or between a membrane surface and an
Over the last 30 years, detailed atomistic molec- inorganic filler. The quality of atomistic packing
ular modeling techniques, namely, the molecular models is typically validated via comparisons
dynamics (MD) and the Monte Carlo (MC), have between measured and simulated properties like
become a widely used method for the investiga- wide-angle X-ray scattering (WAXS) curves,
tion of the molecular structure of membrane densities, etc.
materials and transport properties in various
membrane operations (Binder 1995; Gubbins
and Moore 2010; Hofmann and Tocci 2009; Example: Free-Volume Distribution
Maginn and Elliot 2010; Theodorou 2006, 2010;
Razmus and Hall 1991; Harmandaris and The free-volume distribution in amorphous poly-
Mavrantzas 2004). mers is of paramount importance for their trans-
Molecular dynamics simulations have been port behavior toward small- and medium-sized
used to build or modify membranes and to inves- penetrant molecules. Atomistic molecular
tigate the physical and surface properties of modeling utilizing bulk models on the other
membranes used in gas separation and water hand can provide additional even more detailed
treatment processes. The molecular modeling of information on the magnitude, the spatial distri-
polymer-based membrane materials generally bution, and the connectivity of accessible volume
starts with the construction of typically rectangu- within an amorphous polymer matrix (Theodorou
lar packing models (Hofmann and Tocci 2009). 2010).
There, the related chain segments of the respec- The accessible volume for a given penetrant
tive polymer are arranged in a realistic, that is, molecule is the volume of the volume domain
statistically possible, way. The limited lateral composed of points that can be occupied by the
dimensions of packing models of just several center of mass of the penetrant without any over-
nanometers make it impossible to simulate com- lap between the van der Waals spheres of the
plete membranes or other polymer-based sam- penetrant and those of the polymer atoms. For
ples. Therefore, on the one hand, bulk models most polymer–penetrant pairs of practical
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_643-1
2 Molecular Dynamics in Membranes

interest, the accessible volume in any configura- ð


1
1
tion is partitioned into disjoint clusters. D¼ hvð0Þ  vðtÞi (2)
3
Generally, for polymeric membranes with low 0
permeability of small molecules, such as
diisopropyldimethyl PEEK WC (DIDMPEEK), As temperature is reduced toward and below Tg,
the accessible free volume is organized in rela- penetrant diffusion in an amorphous polymer
tively small isolated holes and a size distribution matrix becomes too slow to be predictable by
that is monomodal and extending only to hole MD simulations. Direct MD would require long
radii of about 5 Å (Hofmann and Tocci 2009). simulation times for the prediction of diffusivity
Polymers with ultrahigh permeability, such as in low-temperature rubbery polymers and poly-
PTMSP and Teflon AF2400 of DuPont mer glasses, which are most relevant from the
(PO2 = 1,140 Barrer), show ultrahigh free vol- point of view of membrane and barrier material
ume. In this case, simulation data support the applications (Theodorou 2006; Fried 2006). In
existence of a bimodal distribution of accessible such cases diffusion is considered as a sequence
volume clusters. One mode of the distribution, of infrequent penetrant jumps, and the transition
with a maximum at around 3–4 Å, is comparable state theory (TST) of Gusev et al. (1995) and the
to the distributions encountered in dense glassy, multidimensional TST approach developed by
low permeability polymers. The other, in parallel, (Greenfield 2004) can be utilized. Transport-
is a partly continuous phase of much larger holes related diffusion coefficients are less frequently
that in this case are visible as a peak between studied by simulation but several approaches
15 and 20 Å (Hofmann and Tocci 2009; Jansen using non-equilibrium MD (NEMD) simulation
et al. 2009). have also been used (Theodorou 2006).
The solubility of gases and vapors can be
obtained by means of several computational
approaches, principally the Widom particle inser-
Examples in Gas Separation: Dense
Polymeric Membranes tion (Widom 1963) and the Grand Canonical
Monte Carlo (GCMC) (Binder 1995; Theodorou
2006; Razmus and Hall 1991) methods. The
The permeation of small molecules in amorphous
polymers is typically following the solution dif- interaction energy of a gas particle inserted
fusion model, that is, the permeability Pi of a feed within the accessible free volume of the polymer
matrix is calculated, and the excess thermody-
component i can be envisioned as the product of
the respective solubility Si and constant of diffu- namic potential mexcess can be estimated from
sion Di. Both parameters can be obtained exper- (Eq. 3)
imentally and in principle also by atomistic
simulations (Theodorou 2006). mexcess ¼ RTlnhexpðEint =kT Þi (3)
The most common approach to obtain diffu-
The solubility S is then obtained from relation
sion coefficients for gases and vapors is equilib-
(Eq. 4)
rium molecular dynamics. The diffusion
coefficient that is obtained is a self-diffusion
S ¼ expðmexcess =RT Þ (4)
coefficient by using the Einstein (Eq. 1) or by
means of the Green-Kubo (Eq. 2) formulations:
Also in this case, another approach is the transi-
D E tion state theory (TST) of Gusev et al. (1995).
½r ð0Þ  r ðtÞ2 The simulations of the sorption and diffusion
D ¼ lim (1) of low molecular weight penetrants on amor-
t!1 6t
phous polymers have covered a range of different
polymers with varieties of chemical complexities
ranging from flexible polymers with simple
Molecular Dynamics in Membranes 3

chemical structure, like poly(dimethylsiloxane) Fried JR (2006) Molecular simulation of gas and vapor in
(PDMS) (Hofmann et al. 2000), poly(isobutyl- highly permeable polymers and references therein. In:
Yampolskii Y, Pinnau I, Freeman B (eds) Materials
ene) (PIB) (Hofmann et al. 2000), polyethylene science of membranes for gas and vapor separation.
(PE) (Hofmann et al. 2000), and polypropylene Wiley, Chichester, pp 95–127
(PP) (Hofmann et al. 2000), to stiff polymers with Greenfield ML (2004) Sorption and diffusion of small
detailed chemical structure, like polyamides molecules using Transition State theory and references
therein. In: Kotelyanskii M, Theodorou DN (eds) Sim-
(Heuchel et al. 2004), PIMs (Larsen et al. 2011), ulation methods for polymers. Marcel Dekker, New
Tr-PBO (Park et al. 2014) membranes, and on York, pp 425–490
polyelectrolytes (Dobrynin 2004). Gubbins KE, Moore JD (2010) Molecular modeling of
The predicted self-diffusion coefficients matter: impact and prospects in engineering. Ind Eng
Chem Res 49:3026–3046
depend principally on the quality of the force Gusev AA, Suter UW, Moll DJ (1995) Relationship
fields used to model the interactions not only between helium transport and molecular motions in
between the penetrant and polymer matrix but glassy polycarbonate. Macromolecules 28:2582–2584
also by intramolecular interactions between poly- Harmandaris VA, Mavrantzas VG (2004) Chapter 6.
Molecular dynamics simulations of polymers. In:
mer chains. MD simulation of gas diffusion in Kotelyanskii M, Theodorou DN (eds) Simulation
polymer membranes generates a wealth of infor- methods for polymers. Marcel Dekker, New York,
mation on the mechanism of gas transport but its pp 177–222
use is limited to high free-volume rubber matri- Heuchel M, Hofmann D, Pullumbi P (2004) Molecular
modeling of small-molecule permeation in polyimides
ces and small gas molecules due to prohibitive and its correlation to free-volume distributions. Mac-
CPU times for diffusion coefficients smaller than romolecules 37(1):201–214
108 cm2 s1. For this reason, today, the tech- Hofmann D, Tocci E (2009) Chapter 1. Molecular model-
nique is not adequate for systematic screening of ing. A tool for the knowledge-based design of
polymer-based membrane materials. In: Drioli E,
a large number of polymer candidates and gener- Giorno L (eds) Membrane operations: innovative sep-
ating data to be used in a materials design arations and transformations. Wiley-VCH Verlag
approach. GmbH %26 Co. KGaA, Weinheim, pp 253–255, and
The slowness of MD is an obstacle to the study references therein
Hofmann D, Fritz L, Ulbrich J, Schepers C, Bӧhning
of polymer properties, but not a barrier. This is M (2000) Detailed-atomistic molecular modeling of
especially true when the properties of interest are small molecule diffusion and solution processes in
localized, as in the case of glass transition or polymeric membrane materials. Macromol Theory
diffusivity of small molecules through a polymer Simul 9:293–327, and references therein
Jansen JC, Macchione M, Tocci E, De Lorenzo L,
matrix. At the far end of what can be achieved, Yampolskii YP, Sanfirova O, Shantarovich VP,
MD can also be applied to study polymer dynam- Heuchel M, Hofmann D, Drioli E (2009) Comparative
ics on the time and length scales of polymer study of different probing techniques for the analysis
entanglement. For current applications, we of the free volume distribution in amorphous glassy
perfluoropolymers. Macromolecules 42:7589–7604
focus on methods that have been illustrated with Larsen GS, Lin P, Siperstein FR, Colina CM (2011) Meth-
several polymers and are on the verge of being ane adsorption in PIM-1. Adsorption 17(1):21–26, and
competitive with existing empirical methods. references therein
Maginn EJ, Elliot JR (2010) Historical perspective and
current outlook for molecular dynamics as a chemical
engineering tool. Ind Eng Chem Res 49:3059–3078
References Park CH, Tocci E, Kim S, Kumar A, Lee YM, Drioli
E (2014) A simulation study on OH-containing
polyimide (HPI) and thermally rearranged
Binder K (ed) (1995) Monte Carlo and molecular dynam- polybenzoxazoles (TR-PBO): relationship between
ics simulations in polymer science. Oxford University gas transport properties and free volume morphology.
Press, New York J Phys Chem B 118:2746–275
Dobrynin AV (2004) Chapter 8. Molecular simulations of Razmus DM, Hall CK (1991) Prediction of gas adsorption
charged polymers. In: Kotelyanskii M, Theodorou DN in 5 Å zeolites using Monte Carlo simulation. AIChE
(eds) Simulation methods for polymers. Marcel Dek- J 37:769–779
ker, New York, pp 259–312
4 Molecular Dynamics in Membranes

Theodorou DN (2006) Chapter 2. Principles of molecular Theodorou DN (2010) Progress and outlook in Monte
simulation of gas transport in polymers. In: Carlo simulations. Ind Eng Chem Res 49:3047–3058
Yampolskii Y, Pinnau I, Freeman B (eds) Materials Widom B (1963) Some topics in the theory of fluids.
science of membranes for gas and vapor separation. J Chem Phys 39:2808–2812
Wiley, Chichester, pp 49–89
B

Bilberry Aroma Recovery by mobility in the membrane matrix, which is the


Pervaporation hypothesis of the most accepted mass transport
mechanism in PV known as solution-diffusion.
Immaculada Ortiz and Nazely Diban Bilberry (Vaccinium myrtillus L.) is a species
Chemical and Biomolecular Engineering of shrub and is native from Europe, northwest
Department, University of Cantabria, Santander, regions of North America, and Northern Asia
Cantanbria, Spain (Morton and Macleod 1990). The international
markets’ demand of bilberry’s extract has been
steadily growing in the recent years (Foster and
Introduction Blumenthal 2012). The major aroma compounds
present in crushed bilberry were identified by gas
Pervaporation (PV) is a membrane-based tech- chromatography-mass spectroscopy (GC-MS).
nology largely studied for aroma compound The results are shown in Fig. 1. Trans-Hex-2-
recovery and concentration in the food industry en-1-ol was characterized as one of the impact
(Pereira et al. 2006). At least two PV pilot plants flavor of the bilberry (von Sydow and Anjou
for aroma compound recovery have been built at 1969).
Membrane Technology and Research (MTR)
Inc., California (EEUU), and Agrotechnology & Membrane Material and Module
Food Innovations (A&F) in the Netherlands Configurations
(Willemsen et al. 2004), and theoretical studies The most typical organophilic membrane mate-
assessing the recovery and concentration of rials employed in PV of aroma compounds in the
aroma compounds by means of PV have demon- literature are polydimethylsiloxane (PDMS) and
strated the viability of this technology at indus- polyoctylmethylsiloxane (POMS). POMs mem-
trial scale (Karlsson et al. 1998; Lipnizki branes present higher enrichment factors for
et al. 2002a, b; Trifunovic et al. 2006). During aroma compounds than PDMS albeit not signifi-
the PV, the aroma compounds contained in a cantly different. Nonetheless, PDMS membranes
liquid or feed phase permeate selectively through are largely more studied due to their stability
a dense hydrophobic membrane due to the chem- during operation and good properties of
ical potential gradient caused by a reduction of processing (Karlsson and Trägardh 1993;
the component partial pressure in the permeate Lipnizki et al. 1999; Urtiaga et al. 1999).
side. The aroma compounds are preferentially With regard to the membrane module config-
transported through the membrane according to urations, plate-and-frame is the most employed in
their affinity to the membrane material and their literature for laboratory scale studies for their
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_645-5
2 Bilberry Aroma Recovery by Pervaporation

kCounts
500

1 4

400

300

200

5
2

100 3

25 50 75 100 minutes

1540 3148 4747 6338 Scans

Bilberry Aroma Recovery by Pervaporation, (4) trans-Hex-2-en-1-ol, and (5) 1-hexadecanol (Adapted
Fig. 1 GC-MS chromatogram of the crushed bilberry: from (Garcia et al. 2008))
(1) trans-hexenal, (2) 2-butyl-1-octanol, (3) 1-hexanol,

simplicity and versatility for the evaluation of Fig. 2. As expected, ethanol flux, JEtOH,
different membrane materials. However, the hol- increased linearly with higher ethanol con-
low fibers membrane (HFM) module configura- tent in the feed, while in contrast, aroma
tion presents important advantages, such as compound partial flux, JHex, remained inde-
higher contact area per unit volume of membrane pendent on ethanol concentration but
module and thus higher compactness of the presented a linear dependency with its own
equipment and easier operation at industrial concentration in the feed solution. The major
scale (Urtiaga et al. 1999, 2002; Tasselli component flux, water, was independent on
et al. 2007). both ethanol and aroma compound composi-
tion. The enrichment factors found for the
Influence of Process Variables aroma compound, bHex, varied from 98 to
Using a model ternary solution (water/ethanol/ 201.
trans-Hex-2-en-1-ol), the process variables that (ii) The feed temperature, studied in the range
exerted an important influence on the PV perfor- 35  C < T < 50  C. The components’ par-
mance of the impact aroma compound (trans- tial fluxes (water, ethanol, and trans-Hex-2-
Hex-2-en-1-ol) when using a PDMS HFM mod- en-1-ol) were found to follow an Arrhenius
ule with the characteristics presented at (Garcia dependency with temperature as plotted in
et al. 2008) were: Fig. 3.

(i) The feed composition (ethanol and aroma In the present application and working under
compound). The results are presented in laminar flow rate conditions, 203<Re<772, the
Bilberry Aroma Recovery by Pervaporation 3

[Hex] (kg.m–3)
a b 0 0.1 0.2 0.3
20 2.00 1.8
18 1.80 1.6
16 1.60 1.4
JEtOH (g.m–2.h–1)

JHex (g.m–2.h–1)

JHex (g.m–2.h–1)
14 1.40
1.2
12 1.20
1.0
10 1.00
8 0.80 0.8
6 0.60 0.6
4 0.40 0.4
2 0.20 0.2
0 0.00 0.0
0 2 4 6 0 5 10
[EtOH] (%v/v)
XHex g Hex P0 Hex (Pa)

Bilberry Aroma Recovery by Pervaporation, [Hex] = 0.1 kg.m 3, T = 50  C and Re = 772. (b) Effect
Fig. 2 (a) Effect of ethanol concentration in the feed on of trans-hex-2-en-1-ol partial pressure in the feed on its
the permeation flux of the ethanol in (■) binary water/ permeation flux at 50  C, Re = 772, and [EtOH] = 1%v/v
ethanol and (◊) ternary water/ethanol/Hex mixtures, and (Adapted from (Garcia et al. 2008))
(~) flux of trans-hex-2-en-1-ol in ternary mixtures

Bilberry Aroma Recovery 4.0


by Pervaporation,
3.5
Fig. 3 Effect of the feed
temperature on the partial 3.0
fluxes of the components Hex
2.5
when Re = 772,
[Hex] = 0.1 kg.m 3, and 2.0 EtOH
[EtOH] = 1%vv (Adapted
In Ji

1.5 Water
from (García et al. 2008))
1.0
0.5
0.0
–0.5
–1.0
3.05 3.10 3.15 3.20 3.25 3.30
1000/T(K–1)

aroma compound transfer flux was independent PV of Multicomponent Systems


on the feed flow rate. This indicated that the PV of multicomponent systems of the bilberry
concentration polarization phenomena in the characteristic aroma flavor was performed theo-
feed boundary layer was negligible in compari- retically by means of simulation considering the
son with the aroma compound mass transfer composition in Table 1 and commercial PDMS
resistance in the membrane which normally HFM modules. The membrane area considered
occurs with high membrane thickness, i.e., was Am = 0.0056 m2 and the membrane thick-
127 and 160 mm (Peng and Liu 2003; Kanani ness, d, was 1.96  10 4 m. Further details of the
et al. 2003), similar to the membrane thickness simulation conditions can be found in (Diban
herein studied, 196 mm. et al. 2008). The results of the simulation are
4 Bilberry Aroma Recovery by Pervaporation

Bilberry Aroma Recovery by Pervaporation, Table 1 Feed composition (found in Hirvi and Honkanen 1983), and
simulation results of the permeate composition, enrichment factors, and partial fluxes in the bilberry multicomponent
system after PV with a PDMS HFM module at 30  C and a membrane area Am = 0.0056 m2 (Diban et al. 2008)
Feed composition, CFi Permeate composition, CPi
Component (mg.kg 1) (mg.kg 1) bi Ji (g.m 2
h 1)
Trans-Hex-2-en-1-ol 0.01 1.21 120.6 3.78  10 5
n-Hexanol 0.02 4.74 236.9 14.9  10 5
Trans-Hex-2-en-1-al 0.06 2.78 46.3 8.70  10 5
Linalool 0.004 0.20 49.3 0.62  10 5
Phenyl acetaldehyde 0.003 0.02 5.5 0.05  10 5
Benzyl alcohol 0.08 0.33 4.2 1.05  10 5
Cis-Hex-3-en-1-ol 0.06 1.64 27.4 5.15  10 5
Ethanol 7800 106,934 13.7 2.51
Water 992,200 893,057 0.9 20.9

7.00E-05 180
160
6.00E-05
140
JHex(g m–2 h–1)

5.00E-05
120
4.00E-05 100
bHex

3.00E-05 80
2.00E-05 60
40
1.00E-05
20
0.00E-00 0
0 5 10 15 20 0 5 10 15 20
δ ¥ 104 (m) δ¥ 104 (m)

Bilberry Aroma Recovery by Pervaporation, thickness, d. T = 30  C, [Hex] = 10 5 kg.m 3,


Fig. 4 Change of the partial flux of trans-Hex-2-en-1- [EtOH] = 1%v/v, Re ~6  105, Am = 0.0056 m2
ol, JHex, and enrichment factor, bHex, with the membrane (Adapted from Diban et al. 2008)

collected in Table 1. There is a clear change in the Future Directions


component profile from the feed solution to the
permeate aroma compound concentrate. 1. Experimental assessment of the behavior of
Moreover, the theoretical evaluation of the real solutions to evaluate (i) the interaction
influence of the membrane thickness, d, on the between different molecules during PV and
performance of the PV of trans-Hex-2-en-1-ol (ii) the aroma profiles in the permeate.
was performed. The results are plotted in Fig. 4. 2. Integration of a sensory evaluation of the qual-
From these results, it is extracted that a commer- ity of the aroma compound concentrate that,
cially available membrane with a thickness of independently of the aroma profile, is mainly
1.48  10 4 m led to a compromise situation affected by the presence of the impact aroma
with important impact aroma compound enrich- compounds in the permeate.
ment factors bHex ~90 and adequate fluxes JHex 3. Evaluation of other membrane materials that
~3  10 5 g.m 2.h 1. reduce water mass transfer and enhance the
Bilberry Aroma Recovery by Pervaporation 5

aroma compound enrichment factors with the compounds in the food industry. Part I: simulation
minimum flux reduction, such as POMS. and performance. J Food Eng 54:183–195
Lipnizki F, Olsson J, Trägårdh G (2002b) Scale-up of
pervaporation for the recovery of natural aroma com-
pounds in the food industry. Part II: optimization and
References integration. J Food Eng 54:197–205
Morton ID, Macleod AJ (1990) Food flavours part C. The
Diban N, Urtiaga A, Ortiz I (2008) Recovery of key flavor of fruits. Elsevier, Amsterdam
components of bilberry aroma using a commercial Peng M, Liu SX (2003) Recovery of aroma compounds
pervaporation membrane. Desalination 224:34–39 from dilute model blueberry solution by
Foster S, Blumenthal M (2012) The adulteration of com- pervaporation. Food Eng Phys Prop 68:2706–2710
mercial bilberry extracts. J Am Bot Counc 96:64–73 Pereira CC, Ribeiro CP, Nobrega R, Borges CP
García V, Diban N, Gorri D, Keiski R, Urtiaga A, Ortiz (2006) Pervaporation of volatile aroma compounds
I (2008) Separation and concentration of bilberry from fruit juices. J Membr Sci 274:1–23
impact aroma compound from dilute model solution Tasselli F, Cassano A, Drioli E (2007) Ultrafiltration of
by pervaporation. J Chem Technol Biotechnol kiwifruit juice using modified poly(ether ether ketone)
83:973–982 hollow fibre membranes. Sep Purif Technol 57:94–102
Hirvi T, Honkanen E (1983) The aroma of blueberries. Trifunović O, Lipnizki F, Trägårdh G (2006) The influ-
J Sci Food Agric 34:992–998 ence of process parameters on aroma recovery by
Kanani DM, Mikhade BP, Balakrishnan P, Singh G, hydrophobic pervaporation. Desalination 189:1–12
Pangarkar VG (2003) Recovery of valuable tea Urtiaga A, Gorri ED, Beasley JK, Ortiz I (1999) Mass
aroma components by pervaporation. Ind Eng Chem transfer analysis of the pervaporation separation of
Res 42:6924–6932 chloroform from aqueous solutions in hollow fiber
Karlsson HOE, Trägårdh G (1993) Pervaporation of dilute devices. J Membr Sci 156:275–291
organic-waters mixtures. A literature review on Urtiaga A, Gorri ED, Ortiz I (2002) Mass-transfer model-
modeling studies and applications to aroma compound ing in the pervaporation of VOCs from diluted solu-
recovery. J Membr Sci 76:121–146 tions. AIChE J 48:572–580
Karlsson HOE, Trägårdh G, Olsson J (1998) The perfor- von Sydow E, Anjou K (1969) The aroma of bilberries
mance of pervaporative units: process simulations. Sep (Vaccinium myrtillus L.) I. Identification of volatile
Sci Technol 33:1629–1652 compounds. Lebensm Wiss Technol 2:78–81
Lipnizki F, Hausmanns S, Ten PK, Field RW, Laufenberg Willemsen JHA, Dijkink BH, Togtema A (2004)
G (1999) Organophilic pervaporation: prospects and Organophilic pervaporation for aroma isolation-
performance. Chem Eng J 73:113–129 industrial and commercial prospects. Membr Technol
Lipnizki F, Olsson J, Trägårdh G (2002a) Scale-up of 2:5–10
pervaporation for the recovery of natural aroma
C

Chromium Transport Through Ion based on the use of selective liquid membranes,
Exchange Membranes especially emulsion liquid membranes (ELMs)
(Salazar et al. 1992) supported liquid membranes
Eugenio Bringas and Immaculada Ortiz (SLMs) (Kentish and Stevens 2001),
Department of Chemical and Biomolecular non-dispersive solvent extraction (NDSX)
Engineering, University of Cantabria, Santander, (Bringas et al. 2012), and the emulsion
Cantabria, Spain pertraction technology (EPT) (Bringas
et al. 2006a).

Occurrence and Removal of Hexavalent


Chromium from Polluted Waters
Formulation of Selective Liquid
Membranes for Hexavalent Chromium
The widespread use of chromium in industrial
Removal
applications such as leather tanning, metallurgy,
electroplating processes, and so forth has caused
The main characteristics of the compounds to be
chromium contamination of surface and ground-
employed as selective carriers in the formulation
waters (Pagilla and Canter 1999; Lin 2002;
of selective liquid membranes in industrial appli-
Rengeraj et al. 2001). Public concerns arise as a
cations are as follows: (i) high selectivity toward
result of the sufficient evidence of chromium
the target species, (ii) minimum extraction capac-
(VI) carcinogenicity in humans and the
ity of competing compounds, (iii) ease of regen-
bioaccumulation into flora and fauna (IARC
eration, (iv) high solubility in low-cost solvents,
1990; Kimbrough 1999).
(v) long-term stability, (vi) low cost, and (vii) not
Conventional processes reduce Cr6+ to Cr3+,
exhibiting toxic and carcinogenic properties.
which is less toxic, less soluble, and less mobile
Figure 1 shows the distribution of hexavalent
than Cr6+. Trivalent chromium is then converted
chromium species in aqueous solution as a func-
to the hydroxide form and removed after precip-
tion of pH and the total chromium concentration
itation (Hashim et al. 2011). Other technologies
(Bringas et al. 2006a). It is noticed that at basic
have been reported in literature as feasible alter-
pH values, the major species is chromate
natives to achieve the removal and recovery of
(CrO42), while in the acid range (1< pH <7),
hexavalent chromium from wastewaters: adsorp-
the coexistence of hydrogen chromate (HCrO4)
tion and ion exchange (Mohan and Pittman 2006;
and dichromate (Cr2O72) is expected. There-
Rivero et al. 2004), membrane processes
fore, the extraction of Cr6+ takes place through
(Bohdziewicz 2000) and separation processes
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_646-1
2 Chromium Transport Through Ion Exchange Membranes

Chromium Transport −2 −1 0 1 2 3 4 5 6 7 8 9 10
Through Ion Exchange 2
Membranes,
Fig. 1 Speciation diagram 1 Cr2O72-
of Cr6+ in aqueous solution

Log [Cr] total


0
(Bringas et al. 2006a)
H2CrO4 HCrO4- CrO42-
−1

−2

−3

−4
−2 −1 0 1 2 3 4 5 6 7 8 9 10
pH

an anion- exchange mechanism, and thus, solvat-


ing and basic extractants are required. T þ HY $ ðTH Þþ Y   Protonation (3)
The extraction of chromium by solvating
extractants is based on the formation of an
organic intermediate by the interactions between ðTHÞþ Y  þ X $ ðTHÞþ X þ Y 
an electron donor (usually a phosphinic or a  Ion exchange (4)
phosphoric moiety) and an electron acceptor
(usually a proton) as shown by the following where QCl is the chloride salt of a quaternary
reaction which occurs in acid media: amine, T is a tertiary amine, and HY is a
mineral acid.
S þ Hþ þ X $ SHX (1)
Aliquat 336 (N-methyl-N,N-dioctyloctan-1-
where S is the solvating carrier and X represents - ammonium chloride marketed by BASF)
the target species. (Bhowal et al. 2012) and Alamine 336 (mixture
The commercial solvating extractants that of tertiary amines with C8 and C10 groups
employed the most on the removal of hexavalent marketed by BASF) (Bringas et al. 2006b) are
chromium are TBP (tributyl phosphate marketed the most reported commercial quaternary and
by Lanxess) (Venkateswaran and Palanivelu tertiary amines employed in the removal of
2005), Cyanex 921 (trioctylphosphine oxide, hexavalent chromium species.
TOPO, marketed by Cytec Industries) (Alguacil
et al. 2004), and Cyanex 923 (a mixture of four
trialkylphosphine oxides marketed by Cytec Removal of Hexavalent Chromium from
Industries) (Alguacil et al. 2004). Polluted Groundwaters by the EPT
Tertiary amines and salts of quaternary amines Technology
represent the most important groups of basic
extractants employed in the extraction of Bringas et al. (2006a, b, 2007) reported the meth-
hexavalent chromium being the extraction mech- odology for the optimal design of selective liquid
anism described by the following ion-exchange membrane processes as efficient alternatives for
reactions: the separation and selective recovery of
hexavalent chromium from polluted groundwater
Salts of quaternary amines (chloride form) generated by effluent leaking from surface depo-
sition of industrial wastes. Furthermore, other
QCl þ X $ QX þ Cl (2) competitive anionic species (mainly sulfate and
chloride anions) were also present in the ground-
Tertiary amines water due to the specific location being close to
Chromium Transport Through Ion Exchange Membranes 3

1.FUNDAMENTALS

Problem Statement Selection of Extraction (EX) and Back-Extraction (BEX) MBSX Technology Selection
Agents
- Effluent characterisation - Proposal of EX and BEX reactions - Process configuration
- Objectives - Kinetic or equilibrium Patten - Operational conditions
- Obtention of the equilibrium/kinetic parameters

2. TECHNICAL EVALUATION

Kinetic Analysis of the Separation - Concentration Process Mathematical Modeling of the Separation - Concentration Process

- Process Viability - Mass transfer hypothesis

- Analysis of the influence of the operation variables on the EX - Solute mass balances in the different fluid phases
and BEX kinetics - Mass transfer coefficients
- Model validation

3. PROCESS DESIGN 4. ECONOMICAL EVALUATION

- Removal and recovery requirements (Constrains) Detailed cost evaluation of the selected alternative
- Preliminary capital cost definition (Objective Function) - Capital cost evaluation
- Proposal of design alternatives (Network Superestructures) - Operation cost evaluation
- Mathematical modeling of the network superestructures - Analysis of the investment recovery
(Opimization Model)
- Application of the mathematical optimization techniques to select
the alternative with minimum total cost

Chromium Transport Through Ion Exchange Membranes, Fig. 2 Design methodology of selective liquid
membrane processes

the shore. The process should be designed to the guidelines reported in Fig. 2. In general,
(i) reduce the chromium concentration in the extraction systems involving ionic species are
polluted water below the disposal limit (0.5 mg generally thought to reach chemical equilibrium
L1) and (ii) obtain a concentrated chromium at the interface, and thus equilibrium models of
solution (>20 g L1) with negligible concentra- the chemical reactions are proposed. Table 1
tions of sulfate and chloride anions. The design reported the extraction mechanism and the equi-
methodology is briefly illustrated in Fig. 2. librium parameters for the multicomponent sys-
Synthetic solutions that simulate the anionic tem, Alamine 336/chromium/sulfate/chloride.
composition of the real groundwater The emulsion pertraction technology (EPT)
6+
[Cr ] = 500–1,300 mg L1, which combines the advantages of ELM, i.e.,
[SO42] = 900–3,000 mg L1 and high efficiency due to large surface area for
[Cl] = 300–1,000 mg L1, were employed as mass transfer, and SLM, i.e., extraction and strip-
feed solutions. The pH of the feed solution was ping are performed in one step without dispersion
adjusted to 1.5 using H2SO4. The organic solution of the organic phase into the aqueous feed phase,
was formulated as follows: 10 % (v/v) of Alamine was selected as the most suitable configuration of
336 as the anionic extractant, 3 % (v/v) of the selective liquid membrane technology. More
Pluronic PE 3100 as surfactant, and Isopar details about the technology can be found else-
L fluid as solvent. The emulsion was prepared where (Bringas et al. 2006a; Bringas and Ortiz
by dispersing the stripping solution (NaOH 2014). Kinetic experiments were performed in a
3–6 mol L1) in the organic phase at a volume laboratory experimental setup containing a mem-
ratio organic/stripping = 4/1. brane contactor Liqui-Cel ® Extra–Flow 2.5  8
After defining the separation system, the with fiber X-30 that provides an effective mem-
experimental and theoretical description of the brane area of 1.4 m2. Figure 3 shows the evolu-
extraction equilibria was performed following tion with time of the chromium concentration in
4 Chromium Transport Through Ion Exchange Membranes

Chromium Transport Through Ion Exchange Membranes, Table 1 Extraction mechanism and equilibrium
parameters
Extraction reaction Equilibrium parameter
HCrO þ
4 þ H þ R3 N , ðR3 NH ÞHCrO4
K1 = 4.83 mol2 m6
þ
7 þ 2H þ 2R3 N , ðR3 NH Þ2 Cr 2 O7
Cr 2 O2 K2 = 0.741 mol4 m12
HSO þ
4 þ H þ R3 N , ðR3 NH ÞHSO4
K3 = 1.37 103 mol2 m6
ðR3 NH ÞHSO4 þ Cl , ðR3 NH ÞCl þ HSO
4
K4 = 1.52

2 100
Aqueous
[Cr+6](mol/m3) stripping
80 Phase
1,5 Aqueous
[Cr+6](mol/m3)

Inlet Phase Stripping


60
1 Outlet
40
0,5
20

0 0
0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6
t (h)
Feed Organic Stripping

Chromium Transport Through Ion Exchange Membranes, Fig. 3 Qualitative and quantitative evolution of the
chromium concentration in the fluid phases (Feed solution: flows in continuous mode; Emulsion: recirculated)

the different fluid phases (feed, organic, and strip- reason the selectivity had to be controlled in the
ping) and a photograph of the fluid phases at the extraction step.
end of the experiment. Similar extraction and The kinetic analysis was completed with the
back-extraction results were reported for sulfate proposal of the multicomponent separation math-
and chloride anions (Bringas et al. 2006a). ematical model of the EPT process with the
The kinetic results confirmed the high selec- corresponding design parameters: (i) mass trans-
tivity of the carrier Alamine336 toward chro- port coefficients in the aqueous feed phase
mium species. The total chromium boundary layer (kL), in the membrane (km), and
concentration decreased from 500 mg L1 at the in the organic phase stagnant layer (koAv) for the
module inlet to 0.8 mg L1 at the module outlet in different species involved in the separation-
one pass when the residence time in the module is concentration process (see Fig. 4) and (ii) the
0.014 h. The chromium concentration in the strip- equilibrium parameters of the extraction reac-
ping phase reached an average value of 14.6 g tions reported in Table 1. The model described
L1 after 1.3 h, and thus, a concentration factor of satisfactorily the kinetics and selectivity of the
18,733 was reached before depletion of the strip- separation-concentration EPT process under a
ping reagent. From the analysis of the results wide range of operational conditions and served
obtained for the competitive species, it was con- as a tool to perform the optimal design of the
cluded that the back-extraction process was not separation process (Bringas et al. 2006a).
selective because all the species were totally Finally, a novel design methodology based on
back-extracted from the organic phase. For this the application of mathematical optimization was
developed in order to determine the optimal EPT
Chromium Transport Through Ion Exchange Membranes 5

Chromium Transport Parameter Value Obtaining


Through Ion Exchange
Membranes, KL,Cr 0.217 . (Q1/3
2
)(m/h)
Fig. 4 Values of the mass
transport coefficients in the KL,Sulphate 0.234 . (Q1/3)(m/h)

Mass Transport Coefficients


EPT mathematical model Aqueous Phase Stagnant Layer
2

(kLi)
KL,Chloride 0.317 . (Q1/3
2
)(m/h) Calculated

KL,H+ 0.256 . (Q1/3


2
)(m/h)

Km,Cr 1.2 10−3 m/h


Membrane (kmi)
Km,Sulphate/ Chloride 1.5 10−3 m/h
Parametric
Organic Phase Stagnant Layer Estimation
.A
(ko)
Ko v 2.94 104h−1

1,41 m3/h 1,41 m3/h


7,7 mol/m3 2 0,041 mol/m3
A1=248 m

2,5 m3/h 3
2,5 m /h
2,5 m3/h 0,041 mol/m3 0,01 mol/m3
2
7,7mol/m3
A total = 591 m m3a A3=150 m2
S4a

3 3
1,09 m /h 1,09 m /h
3
7,7 mol/m3 2 0,041 mol/m
A2=193 m

a 3 a 3
Q = 2,5 m /h Q = 2,5 m /h
3 3
[Chromium(VI)] in = 7,7 mol/m [Chromium(VI)] out ≤ 0,01 mol/m

Chromium Transport Through Ion Exchange Membranes, Fig. 5 Optimal process configuration for the aqueous
feed solution

process configuration able to achieve, at mini- known flow rate of 2.5 m3 h1 and a chromium
mum cost, the separation and concentration concentration of 400 mg L1 (7.7 mol m3).
objectives, (i) the contaminant removal up to the Comparison of the results obtained from the anal-
required concentration level ([Cr6+] <0.5 mg ysis of the different design alternatives concluded
L1) and, (ii) the selective contaminant recovery that a network configuration with three treatment
to obtain a concentrated solution that can be modules combined in series and parallel and with
reused elsewhere ([Cr6+] 20 g L1). The different a total membrane area of 591 m2 was the most
design alternatives were represented by means of suitable process configuration to comply, at min-
network superstructures that were modeled imum cost, with the concentration specifications
through the developed EPT mathematical in the outlet streams. Figures 5 and 6 show the
model, generating optimization problems that optimal networks for the aqueous feed solution
were solved following global optimization tech- and the emulsion phase, respectively.
niques (Bringas et al. 2007).
The procedure was illustrated for the treat-
ment of an incoming groundwater stream with a
6 Chromium Transport Through Ion Exchange Membranes

3
0,13 m /h
Co =0,002 mol/m3
3
Cg = 0,1 mol/m
2
A1 = 248 m
3 3
0,24 m /h 0,13 m /h
Co = 0,002 mol/m3 Co = 0,42 mol/m
3
3
Cg = 0,1 mol/m Cg = 400 mol/m
3
e
S4
0,11m3/h 0,24 m3/h
3
Co = 0,002 mol/m Co = 0,002 mol/m3
3
Cg = 0,1 mol/m Cg = 400 mol/m
3

m2e A2=193 m2 A3 = 150 m2


3 0,24 m3/h
0,24m /h 3
3 Co = 0,42 mol/m
Co = 0,24 mol/m
Cg = 396,9 mol/m3
Cg = 223,2 mol/m3
Atotal = 591m2 0,048 m3/h
Cg = 0,1 mol/m3

0,048 m3/h
Cg = 400 mol/m3

[Chromium(VI)]back-extration ≥ 380 mol/m3

Chromium Transport Through Ion Exchange Membranes, Fig. 6 Optimal process configuration for the emulsion
phase

Future Directions emulsion liquid membrane in a modified spray col-


umn. Sep Purif Technol 99:69
Bohdziewicz J (2000) Removal of chromium ions (VI) from
Future development will require research and underground water in the hybrid complexation-
development activities in the following areas: ultrafiltration process. Desalination 129:227
Bringas E, Ortiz I (2014) Emulsion pertraction technology
1. Evaluation of the operation cost (energy and for zinc recovery. In: Drioli E, Giorno L (eds) Ency-
clopedia of membranes. Springer-Verlag Berlin Hei-
material costs) to be considered in the formu- delberg 2014. doi:10.1007/978-3-642-40872-4_646-1
lation of the objective function employed to Bringas E, San Román MF, Ortiz I (2006a) Separation and
determine the optimal process network recovery of Anionic pollutants by the emulsion
2. Analysis of the long-term performance of the pertraction technology. Remediation of polluted
groundwaters with Cr(VI). Ind Eng Chem Res 45:4295
separation process to evaluate the stability of Bringas E, San Román MF, Ortiz I (2006b) Removal of
the selective carrier which guarantees the pro- anionic pollutants from groundwaters using Alamine
cess economic viability 336: chemical equilibrium modeling. J Chem Technol
3. Rigorous evaluation cost of the optimal pro- Biotechnol 81:1829
Bringas E, Karuppiah R, San Román MF, Ortiz I,
cess network Grossmann IE (2007) Optimal groundwater remedia-
tion network design using selective membranes. Ind
Eng Chem Res 46:5555
Bringas E, San Román MF, Urtiaga AM, Ortiz I (2012)
References Membrane contactors (NDSX and EPT): an innovative
alternative for the treatment of effluents containing
Alguacil FJ, López-Delgado A, Alonso M, Sastre AM metallic pollutants. Int J Environ Waste Manag 9:201
(2004) The phosphine oxides Cyanex 921 and Cyanex Hashim MA, Mukhopadhyaya S, Sahu JN, Sengupta
923 as carriers for facilitated transport of chromium B (2011) Remediation technologies for heavy metal
(VI)-chloride aqueous solutions. Chemosphere 57:813 contaminated groundwater. J Environ Manage 92:2355
Bhowal A, Bhattacharyya G, Inturu B, Datta S (2012) IARC (1990) IARC monographs on the evaluation of the
Continuous removal of hexavalent chromium by carcinogenic risk of chemical in humans, Chromium,
Chromium Transport Through Ion Exchange Membranes 7

Nickel and Welding, Environmental and Experimental Pagilla KR, Canter LW (1999) Laboratory studies on
Data. IARC, Lyon remediation of chromium contaminated soils.
Kentish SE, Stevens GW (2001) Innovations in separa- J Environ Eng 125:243
tions technology for the recycling and re-use of liquid Rengeraj S, Yeon KH, Moon SH (2001) Removal of
waste streams. Chem Eng J 84:149 chromium from water and wastewater by
Kimbrough DE, Cohen Y, Winer AM, Creelman L, ion-exchange resins. J Hazard Mater B87:273
Mabuni C (1999) A critical assessment of chromium Rivero MJ, Primo O, Ortiz MI (2004) Modellins of Cr
in the environment. Crit Rev Environ Sci Technol 29:1 (VI) removal from polluted groundwaters by ion
Lin C (2002) The chemical transformations of chromium exchange. J Chem Technol Biotechnol 79:822
in natural waters-A model study. Water Air Soil Pollut Salazar E, Ortiz MI, Urtiaga AM (1992) Kinetics of the
139:137 separation of chromium(VI) with emulsion liquid
Mohan D, Pittman CU (2006) Activated carbons and low membranes. Ind Eng Chem Res 31:1523
cost adsorbents for remediation of tri- and hexavalent Venkateswaran P, Palanivelu K (2005) Studies on recov-
chromium from water. J Hazard Mater 137:762 ery of hexavalent chromium from plating wastewater
by supported liquid membrane using tri-n butyl phos-
phate as carrier. Hydrometallurgy 78:107
E

Emulsion Pertraction Technology aqueous phase after emulsion settling (San


for Zinc Recovery Román et al. 2010; Urtiaga et al. 2010; Carrera
et al. 2009; Bringas et al. 2006; Urtiaga
Immaculada Ortiz and Eugenio Bringas et al. 2005; Klaassen and Jansen 2001). In the
Department of Chemical and Biomolecular forthcoming section, the potential of the EPT
Engineering, University of Cantabria, Santander, technology to develop separation processes with
Cantabria, Spain zinc recovery is evaluated.

The emulsion pertraction technology (EPT) is a Recovery of Zinc from Liquid Wastes by
separation process that combines the ability of EPT
liquid membranes to promote the uphill transport
of target species by the coupling between mass Zinc’s electropositive nature makes it well-suited
transfer and chemical reaction and the benefits of for use as a coating for protecting iron and steel
using membrane contactors, namely, large inter- products from corrosion. For this reason, the sur-
facial area, nondispersive contact, and indepen- face treatment industry accounts for almost half
dent flow of the fluid phases. Figure 1 shows the zinc modern-day demand. The processes
flow diagram of the EPT process that comprises involved in the surface treatment of components
two essential process units: a microporous hollow are predominantly water-based, and thus the gen-
fiber membrane contactor (see Fig. 2) and the eration and management of complex liquid
emulsion vessel that contains a pseudo-emulsion wastes is an issue of concern (Bringas
consisting of the organic phase formulated with a et al. 2012). EPT has been proven to be an effi-
selective organic carrier and the dispersed strip- cient technology to perform both the selective
ping solution. The target solute is chemically removal and recovery of zinc from different
transferred from the aqueous feed to the organic wastes produced in the context of surface treat-
phase that is embedded in the pores of the hollow ment industry: (i) spent pickling acids (SPA)
fibers due to their hydrophobic character. Next, generated in the hot-dip galvanizing process
the solute-carrier complex diffuses to the inter- (see composition in Table 1) and (ii) spent
face between the organic and the droplet of strip- chromium-based passivation baths (SPB)
ping phase where the back-extraction reaction employed in zinc electroplating operations (see
occurs. The solute is recovered from the internal composition in Table 1).

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_648-5
2 Emulsion Pertraction Technology for Zinc Recovery

Hollow Fiber Contactor — —


Feed Solution Rafinate AC ↔ A + C
Mass —
AC
transfer —
A C

Back-extraction

Extraction
— —
A + C ↔ AC
— Emulsion
Concentrate AC
Pore —
C
Emulsion Tank
Feed A
Solution Hollowfiber

Stripping Emulsion
droplet

Emulsion Pertraction Technology for Zinc Recovery, Fig. 1 Performance of the EPT process

Figures 3 and 4 depict the separation and extraction (BEX) percentages of zinc and iron,
recovery objectives to be achieved by the appli- when steady state conditions (regarding zinc
cation of EPT to the treatment of SPA and SPB. kinetics) are reached, are respectively, 79 %
Under the usual composition of SPA, zinc (EX Zn), 98 % (BEX Zn), 23 % (EX Fe), and
forms anionic chlorocomplexes (ZnCl42 and 38 % (BEX Fe). Under these operation condi-
ZnCl3 ) while iron is present in the form of tions, the maximum value of selectivity of zinc
neutral or cationic compounds (Regel over iron in the stripping solution is 15 kg of
et al. 2001). Tributyl phosphate (TBP) and Zn/kg of iron (Ortiz et al. 2004; Samaniego
water are reported as the most suitable extraction et al. 2006; Samaniego et al. 2007; Carrera
and back extraction reagents enabling the selec- et al. 2009; Bringas et al. 2012). On the other
tive separation and concentration of zinc with hand, the efficiency of the EPT process to carry
minimum iron extraction (Cierpezewski out the regeneration of real passivation baths is
et al. 2002). On the other hand, the information demonstrated in Fig. 7 which shows reductions in
provided by the equilibrium isotherms depicted the zinc and iron contents higher than 80 % after
in Fig. 5 confirms the commercial selective car- 3 h of experimental running with an almost neg-
rier bis(2,4,4- trimethylpenthyl) phosphinic acid ligible variation of the chromium concentration.
(Cyanex272) as a suitable reagent to formulate Furthermore, zinc is selectively recovered in the
the liquid membrane due to its capacity to selec- stripping solution (concentration >35 kg/m3)
tively separate Fe3+ and Zn2+ (tramp ions) from being the concentrations of iron (<0.45 kg/m3)
chromium under the typical pH conditions and chromium (<0.003 kg/m3) almost negligible
(1.8–2.5) of the passivation baths. Sulphuric (Urtiaga et al. 2010; Bringas et al. 2011; Diban
acid is selected as stripping agent (Urtiaga et al. 2011; Bringas et al. 2012).
et al. 2010). Therefore, these results confirm the EPT pro-
Figure 6 shows the kinetic results obtained cess as a suitable alternative to perform the treat-
with the SPA-TBP-water and the EPT process. ment of spent pickling acids and spent
It is concluded that the extraction (EX) and back- passivation baths allowing at the same time the
Emulsion Pertraction Technology for Zinc Recovery 3

Emulsion Pertraction
Technology for Zinc
Recovery,
Fig. 2 Characteristics of
hollow fiber contactors for
a bench scale EPT process

Parameter/Characteristic Value/Description

Fiber material Polypropylene

Shell material Polypropylene

Type of fiber X-50

Internal diameter of the


fiber 240 μm

Thickness 30 μm

Average pore diameter 0.04 μm

Porosity 40%

Effective lenght 0.15

Interfacial area 1.4 m2

Number of fibers 10200

Emulsion Pertraction Technology for Zinc Recovery, Table 1 Physical-chemical properties of spent pickling acids
(SPA) and spent chromium-based passivation baths (SPB)
SPA SPB
Parameter Value Parameter Value
pH 0 pH 1.8–2.5
Zn2+ (mg/L) 122,000 Zn2+ (mg/L) 2500–11,780
Fe2+ (mg/L) 100,000 Fe3+ (mg/L) 20–90
Cl (mg/l) 300,000 Cr3+ (mg/L) 4500–9350
Free acidity, H+ (mol/L) 1 NO3 (mg/L) 67,520

zinc recovery for further reuse as was illustrated Future Directions


by Figs. 3 and 4.
Future development will require research and
development activities in the following areas:
4 Emulsion Pertraction Technology for Zinc Recovery

FEED SOLUTION SEPARATION PROCESS SEPARATION AND RECOVERY OBJECTIVES


TBP Raffinate Coagulant (FeCl3)
(FeCl2, HCl)

Spent Pickling Acids Emulsion Pertraction


(Zn2+, HCL, Fe2+) Technology

Electrolytic
recovery of zinc
Stripping solution
Service (ZnCl2, HCl)
water Galvanizing
process

Emulsion Pertraction Technology for Zinc Recovery, Fig. 3 Treatment of spent pickling acids by EPT with zinc
recovery

FEED SOLUTION SEPARATION PROCESS/OBJECTIVES RECOVERY OBJECTIVES

Metallic pleces from zinc Regenerated passivation bath


electroplating: Incoming of (Cr3+)
Zn2+ and Fe3+

Spent Passivation Emulsion Pertraction


Bath Technology

Electrolytic
recovery of zinc
Stripping solution
(ZnSO4)
H2SO4 Cyanex272 Electroplating
process

Emulsion Pertraction Technology for Zinc Recovery, Fig. 4 Regeneration of chromium-based passivation baths by
EPT with zinc recovery

1. Determination of the optimal operational con- 2. Analysis of the long-term performance of the
ditions to: (i) maximize the extraction and separation process to evaluate the stability of
back-extraction kinetics and (ii) achieve max- the selective carrier which guarantees the pro-
imum values of selectivity which permit the cess’ economic viability.
exploitation of the different process streams
generated after the application of the EPT
process.
Emulsion Pertraction Technology for Zinc Recovery 5

Emulsion Pertraction
Technology for Zinc Selective separation
Recovery,
Fig. 5 Extraction 100
iron
isotherms of iron, zinc, and
chromium with Cyanex272
75

% Extraction
50

25
chromium

zinc
0
0 1 2 3 4 5 6 7
Equilibrium pH

Emulsion Pertraction Zn in SPA


Technology for Zinc 120
Recovery, Zn in stripping
Fig. 6 Evolution with time 100 Fe in SPA
of iron (discontinuous line) Fe in stripping
and zinc (continuous line)
CZn - CFe (g L-1)

concentration in the SPA 80


and stripping solution (0.5 L
of SPA with the 60
composition indicated in
Table 1; 1 L of organic
solution containing 50 % v/v 40
TBP in Shellsol D70; 1 L of
water) 20

0
0 30 60 90 120 150 180
t (min)
6 Emulsion Pertraction Technology for Zinc Recovery

Emulsion Pertraction 100


Technology for Zinc
% Extraction
Recovery,
80

Concentration (kg m−3)


Fig. 7 Extraction Stripping composition
percentages and

% Extraction
concentrations in the
stripping solution after 3 h 60
of EPT regeneration of SPB
using Cyanex272 as 40
selective extractant
0.43 kg m−3
20 0.003 kg m−3

0
[Zn] [Fe] [Cr]

References Klaassen R, Jansen AE (2001) The membrane contactor:


environmental applications and possibilities. Environ
Bringas E, San Román MF, Ortiz I (2006) Separation and Prog 20:37–43
recovery of anionic pollutants by the emulsion Ortiz I, Bringas E, San Román MF, Urtiaga AM
pertraction technology. Remediation of polluted (2004) Selective separation of zinc and iron from
groundwaters with Cr(VI). Ind Eng Chem Res spent pickling solutions by membrane-based solvent
45:4295–4303 extraction. Sep Sci Technol 39:2441–2455
Bringas E, Mediavilla R, Urtiaga A, Ortiz I (2011) Devel- Regel M, Sastre AM, Szymanowski J (2001) Recovery of
opment and validation of a dynamic model for regen- zinc(II) from HCl spent pickling solutions by solvent
eration of passivating baths using membrane extraction. Environ Sci Technol 35:630–635
contactors. Comp Chem Eng 35:918–927 Samaniego H, San Román MF, Ortiz I (2006) Modelling
Bringas E, San Román MF, Urtiaga AM, Ortiz I (2012) of the extraction and back-extraction equilibria of zinc
Integrated use of liquid membranes and membrane from spent pickling solutions. Sep Sci Technol
contactors: enhancing the efficiency of L-L reactive 41:757–769
separations. Chem Eng Process. doi:10.1016/j. Samaniego H, San Román MF, Ortiz I (2007) Kinetics of
cep.2012.11.005 zinc recovery from spent pickling effluents. Ind Eng
Carrera JA, Bringas E, San Román MF, Ortiz I (2009) Chem Res 46:907–912
Selective membrane alternative to the recovery of zinc San Román MF, Bringas E, Ibáñez R, Ortiz I (2010)
from hot-dip galvanizing effluents. J Membr Sci Liquid membrane technology: fundamentals and
326:672–680 review of its applications. J Chem Technol Biotechnol
Cierpezewski R, Miesiac I, Regel-Rosocka M, Sastre AM, 85:2–10
Szymanowski J (2002) Removal of zinc(II) from spent Urtiaga A, Abellán MJ, Irabien JA, Ortiz I (2005) Mem-
hydrochloric acid solutions from zinc hot galvanizing brane contactors for the recovery of metallic com-
plants. Ind Eng Chem Res 41:598–603 pounds. Modelling of copper recovery from WPO
Diban N, Mediavilla R, Urtiaga A, Ortiz I (2011) Zinc processes. J Membr Sci 257:161–170
recovery and waste sludge minimization from chro- Urtiaga A, Bringas E, Mediavilla R, Ortiz I (2010) The
mium passivation baths. J Hazard Mater 192:801–807 role of liquid membranes in the selective separation
and recovery of zinc for the regeneration of Cr(III)
passivation baths. J Membr Sci 356:88–95
H

Heavy Metal Recovery by Membrane cheaper. At the same time, a clean permeate that
Operations meets the applicable effluent guidelines is
obtained. That can be achieved with high effi-
Jose Sabate ciency using various membrane technologies:
Department d’Enginyeria Agroalimentaria i ultrafiltration (UF), nanofiltration (NF), reverse
Biotecnologia, Universitat Politecnica de osmosis (RO), and electrodialysis (ED)
Catalunya, Castelldefels, Spain (Coman et al. 2013; Fu and Wang 2011;
Kurniawan et al. 2006).
UF membranes reject macromolecules, but
Several industries such as metal plating facilities, their pores are not small enough to retain heavy
mining operations, fertilizer industries, tanneries, metal ions such as Cd2+, Cu2+, Hg2+, Ni2+, Ni3+,
batteries, paper industries, pesticides, etc., pro- etc. Nevertheless, they can be concentrated with
duce heavy metal (Cd, Cr, Cu, Hg, Ni, Pb, Zn) the addition of a soluble polymer or surfactant
wastewaters. Heavy metals are not biodegradable that binds the metal ions. Those processes are
and persist in the environment: waters, soils, sed- named polymer-enhanced ultrafiltration (PEUF)
iments, etc. Further, their recovery could be and surfactant-enhanced ultrafiltration (SEUF)
attractive from the economical perspective, and (Coman et al. 2013; Fu and Wang 2011;
several technologies have been studied and pro- Kurniawan et al. 2006). At low pH, metal ions
posed to carry it out: chemical precipitation, ion are released from the polymer and a new ultrafil-
exchange, adsorption, membrane filtration, tration operation allows one to separate them.
coagulation-flocculation, flotation, and electro- The polymer can be regenerated by alkali addi-
chemical methods (Coman et al. 2013; Fu and tion and reused.
Wang 2011; Kurniawan et al. 2006). Membrane RO is used to remove almost everything from
separation technologies yield a high efficiency the water which includes small molecules and
and allow continuous operation. However, to pre- ions. It can produce drinking water from brackish
vent membrane clog, a pretreatment of the pol- water or seawater. Therefore, it has been shown
luted effluent to achieve a clean feed is required. to concentrate heavy metal ions such Cd2+, Cu2+,
Further, they need careful operation and periodic and Ni2+. However, compared to other membrane
washing to prevent membrane damages and technologies, RO requires the highest pressure
fouling. and energy cost.
Membrane separations can reduce the volume Nanofiltration (NF) is the intermediate process
of contaminated water, making the next pro- between UF and RO (Soldenhoff et al. 2005). NF
cesses necessary to full recovery easier and membranes usually have an electrical charge,
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_649-1
2 Heavy Metal Recovery by Membrane Operations

positive for pH values lower than the membrane Cross-References


isoelectric point (IEP) and negative for higher pH
values. NF yields high rejections of heavy metal ▶ Electrodialysis
ions, although NF membrane pores are larger than ▶ Heavy Metals Recovery by Chelating Agents
heavy metal ions in solution. That is due to the and Membranes
contribution to the separation process of several ▶ Heavy Metals Recovery by Polymer Enhanced
mechanisms: steric (sieving), electric (Donan), Ultrafiltration
and dielectric (born and image forces). Dielectric ▶ Nanofiltration
and Donan effects strongly favor the rejection of ▶ Reverse Osmosis
polyvalent ions. That makes NF very suitable for ▶ Ultrafiltration
heavy metal concentration, which can be done in
one step and at lower pressure and energy cost
than RO. References
Electrodialysis (ED) is another membrane
process for the separation of ions that uses an Coman V, Robotin B, Ilea P (2013) Nickel recovery/
removal from industrial wastes: a review. Resour
electric field as the driving force. It is an alterna-
Conserv Recycl 73:229–238
tive to RO for the production of drinking water. It Fu F, Wang Q (2011) Removal of heavy metal ions from
has been demonstrated to be able to concentrate wastewaters: a review. J Environ Manage 92:
hexavalent and trivalent chromium and Cd2+, Cu2+, 407–418
Kurniawan TA, Chan GYS, Lo WH, Babel S (2006) Phys-
Co2+, Ni2+, and Fe3+.
ico–chemical treatment techniques for wastewater
Membrane technologies can contribute to the laden with heavy metals. Chem Eng J 118:83–98
heavy metal recovery from contaminated under- Soldenhoff K, McCulloch J, Manis A, Macintosh P (2005)
ground water, soils, sediments, sludge, Nanofiltration in metal and acid recovery. In: Fane
AG, Schafer AI, Waite TD (eds) Nanofiltration: prin-
etc. However, a previous extraction of metals is
ciples and applications. Elsevier, Amsterdam,
needed, which can be achieved with acids, che- pp 459–477
lating agents, dendrimers, or surfactants.
H

Heavy Metal Recovery by Polymer- natural polymers (chitosan, humic acids, etc.) and
Enhanced UF polymers anchored on the membrane represents
growing alternatives.
Jose Sabate A suitable polymer should have a high affinity
Department d’Enginyeria Agroalimentaria i for target ions and should be able to be recycled in
Biotecnologia, Universitat Politecnica de order to make the process economically feasible.
Catalunya, Castelldefels, Spain It should be biodegradable to prevent new envi-
ronmental problems, but it cannot have a very
short half-life in working conditions. As commer-
Polymer-enhanced ultrafiltration (PEUF) is one cial or natural polymers have a molecular weight
of the membrane operations that can be used to distribution, they must previously undergo a
separate or concentrate heavy metal from liquid diafiltration process to remove short chains,
streams. It is also called polymer-assisted ultra- which would bind heavy metals but would leak
filtration (PAF), complexation-ultrafiltration pro- through the UF membrane. Further, its interac-
cess (CUFP), or polymer-supported ultrafiltration tions with membrane materials should be consid-
(PSU) (Rivas et al. 2009). ered to minimize fouling.
Ultrafiltration membranes reject macromole- Modeling PEUF has usually been carried out
cules, but their pores are not small enough to through the classic complexation (or exchange
retain heavy metal ions such as Cd2+, Cu2+, Ni2+, ions) equilibrium reactions. For instance, the
Ni3+, Hg2+, etc. Nevertheless, if a soluble polymer union between a heavy metal ion, Mm+, and a
able of binding polyvalent cations is added to a neutral ligand group of the polymer, L, can be
solution containing heavy metal ions (F), the represented by the following chemical equilibri-
resulting metal-polymer complex will be retained ums and their respective constants:
by UF membranes. Then, a clean permeate
(P) can be obtained and the heavy metals will Mmþ þ nL ⇆ MLn mþ bn (1)
be concentrated in the retentate stream (R).
See figure 1. For n=1, 2, 3. . .
The polymers contain functional groups such The protonation of the L group is described
as amine, carboxylated, phosphonic, or sulfonate by:
which link to metals either through ionic or che-
lating bonds. The most used synthetic polymers
are polyacrylic acid (PAA) and polyethy-
leneimine (PEI) (Rivas et al. 2009). The use of
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_650-1
2 Heavy Metal Recovery by Polymer-Enhanced UF

Heavy Metal Recovery


by Polymer-Enhanced
UF, Fig. 1 Scheme of
PEUF. (F: feed, R: polymer
retentate, P: permeate).
F R

polluted P
water

Mm+

LHþ ⇆ L þ Hþ Ka (2) Micellar-enhanced ultrafiltration (MEUF) is a


similar process to PEUF. Instead of a polymer, a
High values of bn indicate a strong affinity surfactant solution over the critical micellar con-
between polymer and target ion. Generally, the centration is used. Micelles bound to metal ions
basic forms of ligands (R-COO, R-NH2, etc.) and are large enough to be rejected by UF mem-
bind the metal ions, but the acid forms (R-COOH, branes (Mungray et al. 2012).
R-NH3+, etc.) do not do it. This fact can be used
for polymer recycling. When an acid is added to
the metal-polymer complex solution, metal ions Cross-References
are shifted by protons from the ligand sites.
A second ultrafiltration operation yields to a per- ▶ Heavy Metal Recovery by Membrane
meate containing free heavy metal ions and a Operations
retentate with polymer. The polymer can be ▶ Heavy Metals Recovery by Chelating Agents
regenerated by the alkali addition and therefore and Membranes
reused. The global process requires the consump- ▶ Nanofiltration
tion of an acid and an alkali, and it is a concen- ▶ Reverse Osmosis
tration operation as the permeate in acid medium ▶ Ultrafiltration
contains most of the heavy metal from the initial
contaminated water, but in a smaller volume.
Nanofiltration and reverse osmosis mem- References
branes are able to retain and therefore concentrate
heavy metal ions without the need of chemical Mungray AA, Kulkarni SV, Mungray AK (2012) Removal
of heavy metals from wastewater using micellar
addition. Nevertheless, they require higher pres- enhanced ultrafiltration technique: a review. Cent Eur
sures and energy consumption than J Chem 10:27–46
UF. Selectivity is an additional advantage of Rivas BL, Pereira E, Maureira A (2009) Functional water-
PEUF as bn values are particular for any metal- soluble polymers: polymer–metal ion removal and
biocide properties. Polym Int 58:1093–1114
polymer pair.
Z

Zinc Recovery by Supported Liquid Recovery of zinc by supported liquid mem-


Membrane branes has been done at a laboratory scale. It may
be carried out by using organic extractants com-
Carlos Moreno mercially available, mostly phosphoric acid
Department of Analytical Chemistry, Faculty of derivatives such as bis(2,4,4-trimethylpentyl)
Marine and Environmental Sciences, University monothiophosphinic acid Fig. 1, bis
of Cádiz, Puerto Real, Spain (2-ethylhexyl) hydrogen phosphate, or bis(2,4,4-
trimethylpentyl) phosphinic acid.

Zinc is an essential element for life, being indis-


pensable for humans, animals, and plants. It is Cross-References
also extensively used by humankind in many
industrial applications (electrical or automotive ▶ Cobalt Removal and Recovery by Supported
industries, surface treatments, etc.), both directly Liquid Membranes
and as oxides, sulfides, or in alloys such as brass.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_651-1
2 Zinc Recovery by Supported Liquid Membrane

H3C CH3 CH3 S CH3 H C


3 CH3

P
H3C CH3
OH

Zinc Recovery by Supported Liquid Membrane,


Fig. 1 Chemical structure of bis(2,4,4-trimehylpentyl)
monothiophosphonic acid
D

Deionization by Membrane in the electric field, with cations moving to posi-


Operations tions of lower electrical potential (i.e., in the
direction of the field strength), while anions
Maarten Biesheuvel move in the opposite direction.
Wetsus, European Centre of Excellence for The most well-known membrane process for
Sustainable Water Technology, Leeuwarden, deionization is electrodialysis and the various
Netherlands modifications thereof, including electrodeio-
nization, a process in which ion-exchange resin
particles fill the water flow channels in between
Deionization, or desalination, is the process in the ion-exchange membranes and electrodialysis
which salt ions are removed from a polar liquid, reversal, a modification of electrodialysis in
which is virtually always water. Water deioniza- which the applied electrical current is temporar-
tion and water desalination are generally consid- ily reversed during short periods of time to abate
ered as synonyms, though deionization can be biofouling and scaling on the membranes (Sonin
applied in a more restricted sense to denote and Probstein 1968; Strathmann 2010;
those processes where during water treatment Nikonenko et al. 2010; Andersen et al. 2012).
cations move in the one direction and anions in A novel deionization technology making use of
the other direction. membranes is membrane capacitive deionization in
Of course, during deionization, the total which ion-exchange membranes are placed in front
removal rate of anions (times their charge num- of porous electrodes (either in the form of freestand-
ber) must equal the total removal rate of cations ing membranes or as a coating on the electrode) to
(time charge), to keep the produced effluent water capacitively remove salt from water in a cyclic pro-
electroneutral (conserve electroneutrality). The cess, i.e., ions are temporarily stored in the electrodes
condition of electroneutrality will hold both for in one phase of the cycle and are released again
the produced freshwater and for the produced during the phase where a brine is produced (Lee
concentrate, the brine. et al. 2006; Li and Zou 2011; Biesheuvel
To make ions go in different directions, deion- et al. 2011; Nie et al. 2011; Zhao et al. 2012).
ization processes in the limited sense as defined
above make use of electrical field effects, i.e., by
applying an external current to a water flow cell
or system, ions in the water are induced to move

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_654-3
2 Deionization by Membrane Operations

Cross-References Nie CY, Zhan YK, Pan LK, Li HB, Sun Z (2011)
Electrosorption of different cations and anions with
membrane capacitive deionization based on carbon
▶ Membrane Capacitive Deionization nanotube/nanofiber electrodes and ion-exchange
membranes. Desalination Water Treat 30:266–271
Nikonenko VV et al (2010) Intensive current transfer in
References membrane systems: modelling, mechanisms and appli-
cation in electrodialysis. Adv Colloid Interface Sci
160:101–123
Andersen MB et al (2012) Current-induced membrane Sonin AA, Probstein RF (1968) A hydrodynamic theory of
discharge. Phys Rev Lett 109:108301 desalination by electrodialysis. Desalination
Biesheuvel PM, Zhao R, Porada S, van der Wal A (2011) 5:293–329
Theory of membrane capacitive deionization includ- Strathmann H (2010) Electrodialysis, a mature technology
ing the effect of the electrode pore space. J Colloid with a multitude of new applications. Desalination
Interface Sci 360:239–248 264:268–288
Lee J-B, Park K-K, Eum H-M, Lee C-W (2006) Desalina- Zhao R, Biesheuvel PM, Van der Wal A (2012) Energy
tion of a thermal power plant wastewater by membrane consumption and constant current operation in mem-
capacitive deionization. Desalination 196:125–134 brane capacitive deionization. Energy Environ Sci
Li HB, Zou L (2011) Ion-exchange membrane capacitive 5:9520–9527
deionization: a new strategy for brackish water desali-
nation. Desalination 275:62–66
D

Diffusion in Membranes around the cavity walls and eventually jumps to


an adjacent cavity once transient opening for the
Boguslaw Kruczek molecule passage appears. Molecular dynamic
Department of Chemical & Biological simulations, which allow calculations of the fluc-
Engineering, University of Ottawa, Ottawa, ON, tuations in the volume between polymer chains
Canada due to thermal motion, have been used to visual-
ize diffusion of gases in polymers (Baker 2012).
Figure 1 shows motion of a carbon dioxide mol-
Introduction ecule in a 6FDA-4PDA polymer matrix. The
molecule bounces around the cavity in the first
Diffusion is the net movement of a substance 100 ps and it does not move more than 5 Å, which
(atom, ion, or molecule) from a region of high is indicative of the cavity size. Then, thermal
concentration to a region of low concentration. In motion moves a segment of the polymer chain
the case of membranes, diffusion along with pore allowing the molecule to jump to an adjacent
flow is the main transport mechanism. Diffusion cavity, where it remains until another movement
dominates in dense and microporous membranes of the polymer chain allows it to jump to another
whereas pore flow in meso- and macroporous cavity (Baker 2012). The diffusion coefficient
membranes. Consequently, membrane processes (D) in polymer membranes is therefore defined
such as gas separation (GS), pervaporation (PV), (Koros and Fleming 1993):
and reverse osmosis (RO) are governed by diffu-
sion, or more precisely the solution-diffusion f l2d
mechanism, whereas ultrafiltration (UF) and D¼ (1)
6
microfiltration (MF) by the pore flow mechanism.
where f is the average jump frequency and ld is
the average jump length. The smaller the mole-
Diffusion in Dense Membranes cule the more frequent jumps between the cavi-
ties. However, in addition to the size, the shape of
Polymeric membranes have generally a dense the molecule is also very important. For example,
structure with no visible pores (they are also carbon dioxide is known to be much more diffu-
referred to as nonporous membranes). Molecules sive in polymer membranes than methane even
permeate through transient free volume elements though carbon dioxide has a slightly greater
between polymer chains. A molecule entrapped molar volume than methane. On the other hand,
in a cavity between the polymer chains bounces methane is a spherical molecule with a kinetic
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_657-1
2 Diffusion in Membranes

Diffusion in Membranes,
Fig. 1 Motion of a carbon
dioxide molecule in a
6FDA-4PDA polymer
Cavity
matrix (Reprinted from size
Smit et al. (1992).
Copyright Elsevier
(permission pending))

Jump length λ
25
From Smit et al. (1992)
Jump
20

Movement in cavity
Position (Å)

15 Movement in cavity

10
Jump length

5 Cavity size

0
0 20 40 60 80 100 120 140 160 180 200
Simulation time (picoseconds)

diameter of 3.72 Å, while the molecule of carbon where DEa is the activation energy for diffusion,
dioxide is an oblate ellipsoid 5.25 Å long, but D* is a preexponential factor often related to as
with the diameter of only 3.03 Å. Consequently, the entropy of activation and the average jump
as carbon dioxide molecule bounces around in a length, and R and T are the universal gas constant
cavity it occasionally becomes oriented in such a and the absolute temperature, respectively. Dif-
way that it can jump through a gap between the fusion process in which D follows Eq. 2 is
polymer chains as small as 3.03 Å. Such a small referred to as an activated diffusion. The activa-
gap would not permit jumping of the methane tion energy for diffusion in polymeric mem-
molecule (Baker 2012). branes is positive; thus, the greater the DEa the
As temperature increases, the thermal motions smaller the D; also it indicates that D increases
of polymer chains allowing the molecule to jump with T, which is consistent with molecular
from one cavity to the other become more fre- dynamics simulations. In turn, DEa is directly
quent, and also the molecule bounces faster with proportional to a cohesive energy density
a cavity, which means that once a transient open- (CED), which is indicative of strength of attrac-
ing of appropriate size becomes available, it will tive forces between adjacent polymer chains. The
more likely jump into the adjacent cavity. Exper- CED increases when polar and hydrogen bond
imentally observed dependence of D in poly- groups are present in polymer chains (Koros and
meric membranes on temperature follows the Fleming 1993).
Arrhenius relationship (Burggraaf 1996):
 
DEa
D ¼ D exp (2) Diffusion in Microporous Membranes
RT
Microporous membranes have permanent path-
ways (pores) for transport of molecules. They are
Diffusion in Membranes 3

Diffusion in Membranes, Activated diffusion constriction energy barrier


Fig. 2 Diffusion
mechanisms in ΔEa
microporous membranes
(Reprinted from Thornton
et al. 2010. Copyright John
Wiley & Sons. (permission adsorption-site energy barrier
Surface diffusion
pending))
ΔEs

Kundsen diffusion Direction and velocity

generally made from inorganic materials such as carbon pore from outside environment, in which
zeolites, carbonized polymers, and amorphous Eout = 0. The pore diameter corresponding to
silica; however, organic membranes made from W = 0 is referred to as a minimum pore size
polymers with intrinsic microporosity (PIM), (dmin), while the pore diameter corresponding to
such as polytrimethylsilylpropyne (PTMSP), are W = RT represents Knudsen diameter (dK). Acti-
also considered as microporous (Baker 2012). vated diffusion occurs when d < dmin, surface
The three most common diffusion mecha- diffusion dominates when dmin < d < dK, while
nisms in microporous membranes, shown in Knudsen diffusion dominates when d > dK.
Fig. 2, include activated diffusion (small pores), Table 1 summarizes dmin and dK for different
surface diffusion (intermediate pores), and Knud- gases in carbon and silica pores with two different
sen diffusion (large pores). The exact pore size pore geometries.
ranges for a given diffusion mechanism are deter-
mined based on the difference (W) between the
potential energy outside the pore (Eout) and the
Activated Diffusion Versus Surface
potential energy within the pore (Ein) (Thornton
Diffusion
et al. 2010).
As a molecule approaches a pore opening,
When transport is dominated by activated diffu-
each atom in the gas molecule interacts with
sion, there is no adsorption and membrane per-
every atom from the pore wall through van der
meability (P) is solely governed by the diffusion
Waals forces. The potential difference is also
coefficient, i.e.:
referred to as a suction energy; because a positive
W translates to a force sucking the molecule from    
 DEa  jW j
outside to inside of the pore (adsorption), while a P ¼ P exp ¼ P exp (3)
RT RT
negative W results in a force repulsing the mole-
cule from the pore. The activated transport takes
where DEa is the activation energy for diffusion,
place when W < 0, and the activation energy for
which is identical to DEa in Eq. 2, which is equal
diffusion in Eq. 2 corresponds to DEa ¼ jW j
to the absolute value of the potential difference.
(Thornton et al. 2010).
On the other hand, when transport is dominated
Figure 3 presents an example of the potential
by surface diffusion, membrane permeability (Ps)
energy difference as function of pore size (d) for a
is governed by both the diffusion coefficient (Ds)
single oxygen molecule entering a cylindrical
and the solubility coefficient (Ss). The latter is a
4 Diffusion in Membranes

Diffusion in Membranes, 0.6


Fig. 3 Potential energy Activated Surface Knudsen
difference for a single 0.5 diffusion diffusion diffusion
oxygen molecule at the
entrance of a carbon 0.4
cylindrical pore (Reprinted
from Thornton et al. 2010. 0.3
Copyright John Wiley &

W (eV)
Sons. (permission 0.2
pending))
0.1

0
dmin dK
−0.1

−0.2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Pore size(Å)

Diffusion in Membranes, Table 1 Minimum pore size for the activated transport (dmin) and minimum pore size for
Knudsen diffusion (dK) at room temperature (298 K). All pore sizes are given as the PAS pore sizea (Adapted from
Thornton et al. 2010)
Pore geometry
Cylindrical pore Slit-shaped pore
Carbon Silica Carbon Silica
Gas dmin (Å) dK (Å) dmin (Å) dK (Å) dmin (Å) dK (Å) dmin (Å) dK (Å)
He 2.30 5.69 2.53 6.37 1.86 2.19 2.06 4.35
H2 2.57 8.82 2.79 9.79 2.10 6.52 2.31 7.22
CO2 2.95 12.30 3.17 13.35 2.46 9.27 2.65 10.12
O2 3.10 11.68 3.31 12.68 2.59 8.76 2.79 9.58
N2 3.27 11.49 3.48 14.46 2.75 8.60 2.94 9.39
CH4 3.49 13.74 3.69 14.84 2.95 10.43 3.13 11.32
CO 3.32 12.14 3.52 13.16 2.79 9.14 2.98 10.00
Ar 3.18 11.68 3.39 12.67 2.66 8.76 2.86 9.56
n-C5H12 5.27 23.51 5.45 25.04 4.59 18.33 4.75 19.57
C2H6 4.02 16.69 4.21 17.93 3.44 12.82 3.62 13.86
SF6 4.66 19.46 4.85 20.81 4.03 15.05 4.20 16.15
a
Positron annihilation spectroscopy (PAS) diameter d0 = d – dd, where dd is the electron cloud thickness surrounding
the surface atoms (dd = 3.32 Å)

q
thermodynamic factor that correlates the concen- Ss ¼ K o exp (4)
tration of molecules in the adsorbed phase to the RT
external pressure, which typically follow a Lang-
muir isotherm. At the same time, Ss follows where q (>0) is a heat of adsorption, which implies
Arrhenius relation: that Ss decreases with temperature. Surface diffu-
sion is an activated process, which depends on q:
Diffusion in Membranes 5

aq
Ds ¼ Ds exp (5) for activated diffusion in microporous
RT membranes.
The third diffusion mechanism, Knudsen dif-
where a is a proportionality constant (0 < a <1). fusion, is not an activated process. Although
The product aq is the activation energy for sur- Knudsen diffusion coefficient increases with
face diffusion, which represents the energy bar- temperature, it does not follow Arrhenius-type
rier separating two adjacent sorption sites relationship (Thornton et al. 2010).
(Thornton et al. 2010). Since Ps = DsSs, combin-
ing Eqs. 4 and 5 leads to:
  References
ð1  aÞq
Ps ¼ Ps exp (6)
RT Baker RW (2012) Membrane technology and applica-
tions. Wiley, West Sussex
Burggraaf AJ (1996) Transport and separation properties
The term, (1 – a)q is positive; therefore, Ps,
of membranes with gases and vapours. In: Burggraaf
unlike P, decreases with temperature. In the AJ, Cot L (eds) Fundamentals of inorganic membrane
case of dense polymeric membranes, the perme- science and technology. Elsevier Science, Amsterdam,
ability coefficient is also a product of the diffu- pp 331–433
Koros WJ, Fleming GK (1993) Membrane-based gas sep-
sivity and the solubility coefficients, and the
aration. J Membr Sci 83:1–80
latter, similarly to the surface diffusion solubility Smit E, Mulder MHV, Smolders CA, Karrenbeld H, van
coefficient, decreases with temperature. On the Eerden J, Feil D (1992) Modeling of the diffusion of
other hand, the corresponding increase in diffu- carbon dioxide in polyimide matrices by computer
simulation. J Membr Sci 73:247–257
sivity overcompensates a decrease in solubility.
Thornton AW, Hill JM, Hill AJ (2010) Modelling gas
Thus, the permeability coefficient in dense poly- separation in porous membranes. In: Yuri
meric membranes follows Arrhenius-type rela- Yampolskii Y, Freeman B (eds) Membrane gas sepa-
tionship similar to the permeability coefficient ration. Wiley, Hoboken, pp 85–109
D

Dual Mode Sorption Model (PPO) 186  C for polysulfone (PSF) 100  C for
polystyrene.
Donald R. Paul The dual mode sorption model consists of the
Department of Chemical Engineering, Texas sum of Henry’s law term and a Langmuir term,
Materials Institute, Austin, TX, USA i.e.,

C0H bp
C ¼ kD p þ (1)
The dual mode sorption model is a convenient 1 þ bp
and commonly used equation for describing gas
sorption in polymers at temperatures below the where kD is Henry’s law coefficient, CH0 is the
glass transition temperature, Tg, of the polymer. Langmuir capacity term, and b is an affinity
Gas sorption in glassy polymers generally parameter. It appears that Barrer et al. (1958)
(a) exhibits nonlinear isotherms that are concave were the first to propose this now well-known
to the pressure axis, unlike the linear ones seen equation. Equation 1 provides a very good fit of
above Tg, (b) shows greater levels than for rub- data like that in Fig. 1 where the CH0 obtained by
bery polymers with the extent being larger the the fitting would increase as the polymer Tg
higher is the Tg, and (c) depends on the prior increases relative to the measurement
history of the sample and the details of the mea- temperature T, i.e., C0H  Tg  T, and is thought
surement protocol (Horn and Paul 2012). The first to be related to the unrelaxed volume of the glass;
two aspects are well illustrated in Fig. 1 that see Paul (2010) for a recent summary of the
shows the concentration of carbon dioxide, C, extensive literature in this area. The CH0 term
dissolved in five different polymers as a function would be zero for butyl rubber, i.e., Eq. 1 reduces
of the pressure, p, in the external carbon dioxide to Henry’s law, since it is not in the glassy state.
gas phase. Butyl rubber shows a linear isotherm, Petropoulos (1970) proposed that the Lang-
while all four of the glassy polymers show fea- muir population may have a finite, but different,
tures (a) and (b) mentioned above at this mea- mobility than Henry’s law population. Paul and
surement temperature, i.e., T = 35  C. The Koros (1976) extended this analysis to give
extent of carbon dioxide sorbed into these glassy expressions for the time lag and the following
materials increases the higher is the Tg; i.e., expression for the permeability coefficient, P,
their glass transition temperatures descend in for gases in glassy polymers:
the following order: 310  C for the polyimide
Matrimid 210  C for poly(phenylene oxide)

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_662-3
2 Dual Mode Sorption Model

70 diffusion coefficient for the Langmuir population


CO2 at 35°C, Bulk Polymers and p2 is the upstream pressure of the permeating
60 gas. This has become known as the dual mobility
model. It predicts that the permeability decreases
50 slightly as the upstream pressure increases and
Matrimid
C [cm3(STP)/cm3]

PPO this is what is commonly observed experimen-


40
tally in simple cases where the polymer is not
PSF
plasticized significantly by the permeating gas.
30

20 Polystyrene
References
10
Butyl Rubber Barrer RM, Barrie JA, Slater J (1958) Sorption and diffu-
0 sion in ethyl cellulose. III. Comparison between ethyl
0 5 10 15 20 25 cellulose and rubber. J Polym Sci 27:177–197
CO2 Pressure (atm) Horn NR, Paul DR (2012) Carbon dioxide sorption and
plasticization of thin glassy polymer films tracked by
optical methods. Macromolecules 45:2820–2834
Dual Mode Sorption Model, Fig. 1 Sorption isotherms
Paul DR (2010) Fundamentals of transport phenomena in
for CO2 in various polymers at 35  C (Reprinted with
polymer membranes. In: Drioli E, Giorno L (eds)
permission from Horn and Paul 2012. Copyright 2012
Comprehensive membrane science and engineering,
American Chemical Society)
vol 1. Academic, Oxford, pp 75–90
Paul DR, Koros WJ (1976) Effect of partially
C0H bDH immobilizing sorption on permeability and the diffu-
P ¼ kD DD þ (2) sion time lag. J Polym Sci Polym Phys Ed 14:675–685
1 þ bp2 Petropoulos JH (1970) Quantitative analysis of gaseous
diffusion in glassy polymers. J Polym Sci Part
where DD is the diffusion coefficient associated A-2(8):1797–1801
with Henry’s law population and DH is the
D

Dynamic Optimization of Membrane set of differential Eq. (2) represents dynamical


Operation system. This is usually the model of the process
whose optimal control one searches for. Sets of
Radoslav Paulen functions h(∙) and g(∙) may express various types
Department of Biochemical and Chemical of equality/inequality constraints which are
Engineering, Technische Universität Dortmund, imposed by the physical reality.
Dortmund, Germany In order to find solution to DOP, one can
exploit various techniques, stochastic (such as
genetic algorithms, simulated annealing, etc.) or
Dynamic optimization is usually referred to deterministic ones. Deterministic methods are
open-loop optimal control. It encompasses sev- based on the following three principles: varia-
eral methods whose purpose is to determine tra- tional calculus (developed by Euler and
jectories of dynamic (time-dependent) variables Lagrange), dynamic programming (Bellman
in optimal manner. These methods may be used 1957), and Pontryagin’s maximum/minimum
to find optimal control of processes or to design principle (Pontryagin et al. 1962). The latest one
optimal experiments for parameter estimation. gave rise to most popular numerical techniques
The generalized representation of dynamic opti- such as control vector parameterization, control
mization problem (DOP) is as follows vector iteration, boundary condition iteration,
orthogonal collocation, and multiple shooting
ð tf
    techniques.
min G x tf , tf þ F ðxðtÞ, u ðtÞ, tÞdt (1)
u ðtÞ t0
Various dynamic optimization problems were
solved already in literature on membrane pro-
:
s:t: x ðtÞ ¼ fðxðtÞ, u ðtÞ, tÞ (2) cesses. These applications include optimization
of membrane reactors performance (Parvasi
  et al. 2009; Rahimpour and Elekaei Behjati
h xðt0 Þ, t0 , xðt0 Þ, tf ¼ 0 (3)
2009), other membrane-assisted processes
g ðxðtÞ, u ðtÞ, tÞ  0 (4) (Kuhn et al. 2009; Bui et al. 2010), membrane
separation (Fikar et al. 2010; Paulen et al. 2011)
where t is time, u(t) denotes vector of control as well as membrane fouling and cleaning (Van
variables, u(t) is vector of state variables, and G Boxtel and Otten 1993; Blankert et al. 2006;
(∙) and F(∙) stand, respectively, for nonintegral Zondervan and Roffel 2008).
and integral part of optimization objective. The

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_664-5
2 Dynamic Optimization of Membrane Operation

References 34(9):3717–3733. doi:10.1016/j.


ijhydene.2009.02.062, ISSN 0360-3199
Bellman R (1957) Dynamic programming. Princeton Paulen R, Foley G, Fikar M, Kovács, Czermak P (2011)
University Press, Princeton, United States Minimizing the process time for ultrafiltration/
Blankert B, Betlem BHL, Roffel B (2006) Dynamic diafiltration under gel polarization conditions.
optimization of a dead-end filtration trajectory: J Membr Sci 380(1–2):148–154. doi:10.1016/j.
blocking filtration laws. J Membr Sci memsci.2011.06.044, ISSN 0376-7388
285(1–2):90–95. doi:10.1016/j.memsci.2006.07.044, Pontryagin LS, Boltyanskii VG, Gamkrelidze RV,
ISSN 0376-7388 Mishchenko EF (1962) The mathematical theory of
Bui VA, Vu LTT, Nguyen MH (2010) Simulation and optimal processes. Wiley, New York
optimisation of direct contact membrane distillation Rahimpour MR, Elekaei Behjati H (2009) Dynamic opti-
for energy efficiency. Desalination 259(1–3):29–37. mization of membrane dual-type methanol reactor in
doi:10.1016/j.desal.2010.04.041, ISSN 0011-9164 the presence of catalyst deactivation using genetic
Fikar M, Kovács Z, Czermak P (2010) Dynamic optimiza- algorithm. Fuel Proc Technol 90(2):279–291.
tion of batch diafiltration processes. J Membr Sci doi:10.1016/j.fuproc.2008.09.008, ISSN 0378-3820
355(1–2):168–174. doi:10.1016/j.memsci.2010.03.019 Van Boxtel AJB, Otten ZEH (1993) New strategies for
Kuhn J, Lakerveld R, Kramer HJM, Grievink J, Jansens PJ economic optimal membrane fouling control based on
(2009) Characterization and dynamic optimization of dynamic optimization. Desalination 90(1–3):363–377.
membrane-assisted crystallization of adipic acid. Ind doi:10.1016/0011-9164(93)80187-R, ISSN 0011-
Eng Chem Res 48(11):5360–5369. doi:10.1021/ 9164
ie802010z Zondervan E, Roffel B (2008) Dynamic optimization
Parvasi P, Khosravanipour Mostafazadeh A, Rahimpour of chemical cleaning in dead-end ultra filtration.
MR (2009) Dynamic modeling and optimization of a J Membr Sci 307(2):309–313. doi:10.1016/j.
novel methanol synthesis loop with hydrogen- memsci.2007.09.067, ISSN 0376-7388
permselective membrane reactor. Int J Hydrog Energy
D

Dynamic-Volume Diafiltration The process of dynamic-volume diafiltration


poses a dynamic optimization problem (Fikar
Zoltán Kovács et al. 2010). The goal of optimization is to find
Department of Food Engineering, Institue of the optimal time-dependent function of a that
Bioengineering and Process Engineering, Szent drives the process from its initial state to a pre-
Istvan University, Budapest, Hungary scribed terminal state. Optimality is defined as the
minimization of the objective function J without
violating given constraints. The mathematical
Dynamic-volume diafiltration is a type of batch problem can be formulated as follows:
diafiltration process that is designed to achieve the
twin aims of simultaneous macrosolute concen- min J s:t:
tration and microsolute removal by employing aðtÞ
: c1 q
optimal time-varying control of diluant feeding. c1 ¼ ðR1  aÞ, c1 ð0Þ ¼ c1, 0,
The technological goal in a general batch pro- V
: c2 q
cess is to increase the macrosolute concentration c1 ðtf Þ ¼ c1, f , c2 ¼ ðR2  aÞ,
V
from c1,0 to c1,f and to reduce the microsolute
c2 ð0Þ ¼ c2, 0, c2 ðtf Þ ¼ c2, f ,
concentration from c2,0 to c2,f. The fractionation :
is accomplished by introducing a diluant into the V ¼ ða  1Þq, V ð 0Þ ¼ V 0 ,
feed reservoir. Choosing the right strategy of a  ½0, amax 
scheduling the addition of diluant is a critical
aspect to consider in batch processing (Lutz where c1, c2, and V represent the actual
1997). Processes can be characterized upon their macrosolute concentration, microsolute concen-
a-strategies (a is the ratio of diluant flow rate to tration, and volume in the feed tank, respectively.
permeate flow rate). Frequently used batch It is assumed that the system is well mixed and the
diafiltration techniques, such as traditional diluant is solute-free. R1 and R2 denote the rejec-
diafiltration, variable-volume diafiltration, tion of macrosolute and microsolute, respectively.
pre-concentration followed by variable-volume It should be mentioned that, in a general case, the
diafiltration, intermittent feed diafiltration, and actual value of both q and R depends on the
sequential dilution diafiltration, employ arbitrarily concentrations of macrosolute as well as on
predefined schemes of diluant addition. In con- microsolute. Moreover, process parameters (e.g.,
trast, dynamic-volume diafiltration is designed by pressure, temperature, hydrodynamic conditions,
the evaluation of the optimal time-varying profile etc.) also affect q and R.
of diluant flow for the entire course of operation.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_665-3
2 Dynamic-Volume Diafiltration

In practice, several objective functions can be nanofiltration, and microfiltration systems


considered for optimization, for instance,time (Paulen et al. 2012). In general, optimal a control
minimization: need not to be any of the conventional diafiltration
concepts, and thus, it might need advanced con-
J A ¼ tf trol systems. In many cases, however, it might be
attractive to implement the optimal trajectory
diluant minimization: since it can lead to reduced operation time, diluant
consumption, and product losses. The computed
ð tf
optimal profile may vary case by case depending
JB ¼ aðtÞqðtÞ dt on the complexity of the membrane response
0
model, the initial and final values, and the con-
or minimization of complex economic index: straints involved in the model.

ð tf
JC ¼ k1 tf þ k2 c1 ½1  R1 ðtÞ qðtÞ dt
ð tf 0 References
þ k3 aðtÞqðtÞ dt
0 Fikar M, Kovács Z, Czermak P (2010) Dynamic optimiza-
tion of batch diafiltration processes. J Membr Sci
355(1–2):168–174. doi:10.1016/j.
where total cost is a sum of three terms that are the
memsci.2010.03.019
operational cost of the pump, cost of the valuable Lutz H (1997) Membrane filtration with optimized addi-
component loss, and the cost of the utilized dilu- tion of second liquid to maximize flux, United States
tion water. k1, k2, and k3, are the respective cost Patent 5,597,486. Assignee: Millipore Investment
Holdings Limited, Wilmington
factors.
Paulen R, Fikar M, Foley G, Kovács Z, Czermak P (2012)
This technique can be useful to evaluate opti- Optimal feeding strategy of diafiltration buffer in batch
mal operation of membrane filtration plants membrane processes. J Membr Sci 411–412:160–172
including reverse osmosis, ultrafiltration,
E

Ease of Expansion in Gas Separation reference technologies for gas separation, PSA
and absorption systems can also be expanded,
Adele Brunetti but it requires additional design considerations
National Research Council, Institute for and adds cost in the initial phase of the project.
Membrane Technology (ITM-CNR), The The cryogenic units cannot be expanded if it is
University of Calabria, Rende (CS), Italy not foreseen during the design phase. Generally
they can be over-dimensioned, and a capacity
increase is often obtained without modification
Quite often during the operation of a system for to the cold box itself through addition of a tail gas
the treatment of gases, it is necessary to expand it compressor.
for treating greater streams. In some cases, future
expansion is contemplated even during the initial
phase of a project. In other cases, it could be a
References
necessity not foreseen during system design
phase (Miller and Stöcker 1989; Brunetti Brunetti A, Bernardo P, Drioli E, Barbieri G (2010) Mem-
et al. 2010). brane engineering progresses and potentialities in gas
Membrane system expansion is very easy, separations. In: Yampolskii Y, Freeman B (eds) Mem-
since this only requires the addition of identical brane gas separation. Wiley, New York, pp 281–312
Miller GQ, Stöcker J (1989) Selection of a hydrogen
modules. This is the advantage offered by the separation process NPRA annual meeting, 19–21
modularity of membrane units and the reduced Mar, San Francisco
equipment and control systems required for oper-
ating it. In comparison, considering the other

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_666-1
E

Electrical Double Layer forms on one side of the phase interface. The
Fig. 1 provides a schematic sketch of the two
Karel Bouzek and Tomas Bystron mentioned cases. In the case of functionalized
Faculty of Chemical Technology, University of materials, the charge-carrying groups covalently
Chemistry and Technology Prague, Technicka 5, bound to the polymeric backbone are oriented
Prague 6, Czech Republic towards the void volume of the membrane inte-
rior, thus forming an electrically charged film
covering the phase interface on the side of the
An electrical double layer is usually considered solution. The charge of this film is compensated
to form at the phase interface between two elec- by that of the mobile ions present in the solution
trically conducting media. In such a case, on one and located close to the film (see Fig. 1a).
side of the interface, an excess of positive charge In the case of the non-functionalized mate-
exists, which is counterbalanced by an identical rials, the surface charge fixed to the surface of
excess of negative charge localized on the oppo- the solid phase is formed by specific adsorption of
site side of the interface. The overall system ions of one sign. Both the sign of the adsorbed
charge is thus equal to zero. In membrane sci- ions and the extent of the adsorption are deter-
ence, this definition has, to a certain degree, been mined by the properties of the membrane mate-
modified, the reason being that membranes can rial. In this case, too, the fixed charge is
be produced from a broad spectrum of materials, compensated by the charge of ions moving in
including (i) electronic conductors (e.g., metals), the system and located close to the absorbed
(ii) ionic conductors (e.g., O2 -conducting surface film (see Fig. 1b).
ceramics), (iii) functionalized polymers provi- An electrical double layer significantly influ-
ding ionic conductivity through the liquid filling ences the properties of the membrane, mainly
the void volume of the material (ion-selective with respect to its transport properties and behav-
membranes), and (iv) nonfunctionalized poly- ior under current load. In selected cases the sur-
meric or ceramic membranes. face of the membrane materials is modified to
Whereas, in the first two cases, the traditional achieve the preferred adsorption and thus the
definition is valid, in the last two, the situation is required transport and properties, including
different. This is due to the fact that the bulk selectivity.
membrane material is neither an electronic nor
an ionic conductor. Hence the double layer only

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_669-1
2 Electrical Double Layer

Electrical Double Layer, Fig. 1 Schematic sketch of


structure of the Electrical Double Layer for (a)
functionalized and (b) nonfunctionaalized membrane
materials
E

Electrical Interactions in Membranes and inorganic nature. These carriers interact with
the charge carriers fixed in the material of the
Karel Bouzek membrane (see also the electrical double layer).
Faculty of Chemical Technology, University of The charge fixed in the membrane material is, in
Chemistry and Technology, Prague, Technická 5, principle, of dual origin: (i) it comes from the
Prague 6, Czech Republic component introduced and incorporated during
its synthesis, and (ii) it is the result of the specific
adsorption of ions on the surface of the solid
In general electrical (electrostatic) interactions phase. Electrostatic interactions between fixed
arise as a result of the interaction of electrically and freely moving charge carriers are responsible
charged particles (charge carriers) with sur- not only for several phenomena characteristic of
rounding matter (electrically charged and neu- membrane separation processes, such as the exis-
tral) (Stuart 1989). In the case of membranes, tence of Donnan potential, the selectivity of mass
probably the most important interactions to con- transport, or mass transport enhancement under
sider are those between electrically charged current load by electroosmotic flux, but also for
bodies, such as ions dissolved in solution and the existence of life itself. These facts document
ion-conducting, functionalized, or even inert the importance of electrical interactions in mem-
membranes. In living systems the electrostatic brane materials with respect to their transport
interactions between the charged/polar and neu- properties.
tral/nonpolar side of a solute molecules with
each other and with a solvent are responsible
for the formation/assembly of monolayer and References
bilayer biological membranes and their
functioning. Stuart McLaughlin (1989) The Electrostatic Properties of
Membranes. Annu. Rev. Biophys. Biophys. Chem.
On the fluid side the charge carriers are typi-
18:113–136
cally mobile ions or colloidal particles of organic

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_670-1
E

Electrical Potential transferred to the closest proximity of the exter-


nal surface of the phase P. However, the distance
Karel Bouzek and Tomas Bystron from this surface has to be large enough to avoid
Faculty of Chemical Technology, University of the appearance of molecular and image forces. At
Chemistry and Technology, Prague, Technická 5, the same time it should not cause any weakening
Prague 6, Czech Republic of the electric interaction with the charge located
on the internal side of the phase interface. The
inner electric potential is determined by the
Electric potential is a scalar physical quantity strength of the electric field in the interior of the
determined by the electric energy (or work in phase P. It thus represents the work necessary to
general) necessary to transfer a unit positive elec- transport the charge from infinity to the phase P.
tric charge from infinity to the point of interest in The difference between the inner electric poten-
a studied system. The point in infinity is formally tial and the outer electric potential corresponds to
chosen as a reference state characterized by zero the surface potential of phase P (Arthur and Alice
electric potential. From this more or less abstract 1997).
and intuitive definition of the reference state, it is
apparent that the absolute value of electric poten-
tial is not available experimentally. However, it is References
possible to measure electric potential difference,
known as voltage. Arthur W. Adamson, Alice P. Gast (1997) Elecrical
Aspects of Surface Chemistry, in Physical Chemistry
We can distinguish between outer (external)
of Surfaces, 6th edn. John Wiley & Sons, Inc.
and inner (internal) electric potential. In the case ISBN:0-471-14873-3)
of outer electric potential, the charge is

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_671-1
E

Electrical Work in Membranes resistivity of the membrane can be approximated


by ohmic resistivity, the electrical work dissi-
Karel Bouzek pated in the membrane is equal to the ohmic
Faculty of Chemical Technology, University of potential loss in the membrane multiplied by the
Chemistry and Technology Prague, Technická 5, current load. Expressed alternatively, it is equal
Prague 6, Czech Republic to the square of the current load multiplied by the
ohmic resistivity.

An electrical work is defined as the work


connected with the charge carrier transport
References
between two points in an electric field, i.e., from
point of potential ’1 to point of potential ’2. Arthur W. Adamson, Alice P. Gast (1997) Elecrical
Thus, electrical work in membranes is the pro- Aspects of Surface Chemistry, in Physical Chemistry
duct of the transported electrical charge and the of Surfaces, 6th edn. John Wiley & Sons, Inc. ISBN:
difference in electric potentials between which it 0-471-14873-3
has passed (Arthur and Alice 1997). Since the

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_673-1
E

Electrically Enhanced Processes by electric field, against the concentration gradient


Membrane Operations to the concentrate stream [2]. In the case of dial-
ysis the situation is the reverse, since the
Karel Bouzek dissolved species move in the direction of the
University of Chemistry and Technology Prague, concentration gradient away from the treated
Prague 6, Czech Republic stream to the solution free of the removed com-
ponents flowing along the opposite side of the
membrane. It is thus clear that electrodialysis is
Electrically membrane operations are typically typically a significantly more intensive process in
limited to systems involving electrically charged terms of the desalination rate. At the same time, it
particles. In such a case, the application of an produces a significantly lower volume of the
electric field can often significantly enhance the stream carrying the removed components. The
ongoing process. In selected cases, it is the appli- electric field thus enhances the intensity of the
cation of an external electric field that makes the mass flux during membrane processes involving
desired processes possible at all. By applying an charged species and makes it possible to transport
electric field, electrically charged particles are the charged species against the concentration
dragged in the direction determined by the polar- gradient. On the other hand, dialysis is not limited
ity of their charge and the vector of the electric to charged particles.
field. This movement is responsible for electric Electrically enhanced membrane operations
current flow through the system. Part of the can also be carried out with nonfunctionalized
electric charge carried by one type of particles membrane materials or with membrane materials
corresponds to what is known as the transference carrying no fixed electric charge, electrofiltration
number of the given particle. It is proportional to being an example. Here, the applied electric field
the particle mobility in the system and the electric influences the membrane operation indirectly by
charge it carries [1]. preventing blockage of the membrane surface.
In the case of membrane operations enhanced This is ensured by the electrophoretic transport
by an electric field, generally functionalized of the charged colloidal particles concentrated in
ion-selective membranes are considered. Electro- the solution away from the surface of the filtering
dialysis and dialysis are typical representatives of membrane, see also Electrofiltration.
an electrically enhanced and a nonenhanced pro- It is, therefore, evident that the application of
cess, respectively. Electrodialysis is used to desa- an external electrical field can significantly
linate a treated stream containing dissolved ions enhance or modify processes, including mem-
by transporting them, due to the action of the brane operations.
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_674-1
2 Electrically Enhanced Processes by Membrane Operations

References Applications, Desalination, Trends and Technologies,


Michael Schorr (Ed.), ISBN: 978-953-307-311-8,
Colin A (1976) Vincent: The Motion of Ions in Solution InTech, DOI: 10.5772/14297. Available from: http://
under the Influence of an Electric Field. J. Chem. www.intechopen.com/books/desalination-trends-and-
Educ, vol. 53, pg. 490 technologies/electrodialysis-technology-theory-and-
Fernando Valero, Angel Barceló and Ramońn Arboás applications
(2011). Electrodialysis Technology - Theory and
E

Electrodialysis proper mixing of the solutions in the cells, but in


their frames, they also contain the manifolds for
Heiner Strathmann the two different flow streams in the stack.
Institute for Chemical Technology, Stuttgart Practical problems which affect the efficiency
University, Stuttgart, Germany of electrodialysis are concentration polarization
and membrane fouling. Concentration polariza-
tion which determines the so-called limiting cur-
The principle of electrodialysis is illustrated in rent density is controlled by hydrodynamic
Fig. 1 which shows a series of alternating anion- parameters of the feed flow in the stack. Mem-
and cation-exchange membranes arranged brane fouling is controlled by a technique which
between two electrodes. The membranes are sep- is referred to as “clean in place” or electrodialysis
arated by a spacer gasket and form individual reversal (Katz 1979).
cells, through which an electrolyte solution is The total costs in electrodialysis are the sum of
pumped. When an electrical potential difference the plant capital and the plant operating costs.
between the electrodes is established, the cations The capital related costs are proportional to the
migrate toward the cathode. They pass through required membrane area for a given capacity
the cation-exchange membrane, but they are plant and a for a given feed and product concen-
retained by the anion-exchange membrane. Like- tration. The operating costs are proportional to
wise the anions migrate toward the anode and the required desalination energy which is the
pass through the anion-exchange membrane but function of the transferred ions, i.e., the concen-
are retained by the cation-exchange membrane. tration difference between the feed and product
The overall result is that an electrolyte is concen- ion concentration. The energy EV required to
trated in alternate compartments, while its ion desalinate 1 m3 of water by electrodialysis is
content is depleted in the other compartments. given by
In an industrial size electrodialysis stack,
100–400 cell pairs are arranged between the elec- Fr A
CP i

EV ¼ Cf  Cp
trodes. Various spacer and stack constructions x
such as the so-called sheet flow are used in prac-
tical applications (Schaffer and Mintz 1966). Here rACP is the area resistance of the cell pair,
The concept of a sheet flow stack is illustrated which can be estimated from measurements of
in Fig. 2 which shows the arrangement of the membrane resistance and conductivities of solu-
spacers and membranes in a stack. The spacers tions, F is the Faraday constant, i is the current
not only separate the membranes and provide the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_677-1
2 Electrodialysis

Electrodialysis, Concentrate
Fig. 1 Schematic diagram
illustrating the principle of Diluate
electrodialysis A C A C C
+ – + – + – +
– + – +
– + – –
+ – + – –
Anode + + Cathode
+ + – – + + – – – –
– – –
+ +
+ –
+
+ – – –
+ – + – –
+ + – + – – + + – + – – + – –
+ – + – –
Electrode + – + – – Electrode
rinse + – + – – rinse
Feed

Repeating unit

Ion-exchange
Electrode membrane
cell

Concentrate
Diluate

Electrode
rinse solution

Feed solution

Feed solution

Electrode Diluate cell


Spacer Concentrate cell

Electrodialysis, Fig. 2 Schematic drawing illustrating the construction of a sheet flow stack design

density, Cf and Cp are the feed and product water electrodialysis is the relatively high energy con-
concentrations, and x is an efficient term which is sumption when solutions with high salt concen-
generally close to 1. trations have to be processed. Thus,
Electrodialysis has advantages and limitations electrodialysis can only be cost-effectively
compared to other deionization processes such as applied in water desalination in a certain range
reverse osmosis. A main advantage of electrodi- of feed water salt concentration and required
alysis compared to reverse osmosis is that very product water (Strathmann 2010).
little feed pretreatment is required and higher
brine concentrations can be achieved.
A major disadvantage especially for the pro-
References
duction of potable water is the fact that only ions
are removed, while uncharged components such Katz WE (1979) The electrodialysis reversal process.
as microorganisms or organic contaminants will Desalination 28:31–40
not be eliminated. Another disadvantage of
Electrodialysis 3

Schaffer LH, Mintz MS (1966) Electrodialysis. In: Strathmann H (2010) Electrodialysis, a mature technology
Spiegler KS (ed) Principles of desalination. Academic, with a multitude of new applications. Desalination
New York, pp 3–20 264:268–288
E

Electromembrane Processes according to its permselectivity. Diffusion dialy-


sis with anion exchange membranes is used on a
Gérald Pourcelly large scale to recover acids from pickling solu-
Institut Européen des Membranes, CC 047, tions (Kobuchi et al. 1987). Donnan dialysis is
Université Montpellier II, Montpellier, France used for water softening or for recovering organic
acids from their salts (Kliber and Wisnieskwi
2011).
Electromembrane processes involve Electrodialysis (ED) is used to transport salt
ion-exchange membranes. They can be divided ions from one solution through ion-exchange
into three types: (i) Separation of components membranes to another solution under the influ-
such as salts or acids and bases from electrolyte ence of an applied electric potential difference.
solutions. In this case, the driving force for the The elementary cell consists of a feed (diluate)
ion transport across the membrane is an electrical compartment and a concentrate (brine) compart-
potential as in electrodialysis or a concentration ment formed by an anion exchange membrane
gradient as in both diffusion dialysis and Donnan and a cation exchange membrane placed between
dialysis. (ii) The second type of processes two electrodes. In almost all practical ED pro-
involves an electrochemical reaction producing cesses, multiple ED cells (few hundreds) are
chemicals such as chlorine, acids and bases, or arranged into a configuration called an ED stack
organic and inorganic compounds. The most Fig. 1.
known process of this type is the chlorine-alkali Conventional ED is used mainly for desalina-
production where the ion-exchange membrane is tion of saline solutions (chemicals) or milk whey
the key component. (iii) The third type of (food industry). It can be combined with bipolar
ion-exchange membrane processes involves the membranes (bipolar membrane electrodialysis)
conversion of chemical into electrical energy and and used to produce acids and bases from their
vice versa. The solid polymer electrolyte fuel cell corresponding salts, Fig. 2. This process is eco-
is the most significant application (Strathmann nomically very attractive and has several inter-
2004). esting potential applications mainly in food
(i): In dialysis, the driving force for the com- industry, fine chemicals, or biotechnologies
ponent transport is a difference of concentration (Pourcelly et al. 2009).
between the two solutions separated by a mem- (ii): The most known membrane electrolysis
brane. In diffusion dialysis and Donnan dialysis processes are for the production of chlorine and
the driving force is also a concentration gradient caustic soda (Pletcher and Walsh 1990) or special
but the membrane is carrying anions or cations organic compounds (Sata 1991). In the chlorine-
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_679-1
2 Electromembrane Processes

CONCENTRATE (OUTLET)

DILUATE (OUTLET)

ELECTROLYTE

Na+ Na
+
Na
+
Na
+ +
Na Na
+

+ + + + +
Na Na Na Na Na
ANODE CATHODE

Cr Cr Cr Cr Cr

Cr Cr Cr Cr Cr Cr
D C D C D C D C D C D

DILUATE (INLET)

CONCENTRATE (INLET)

Electromembrane Processes, Fig. 1 Scheme of a conventional two-compartment electrodialysis stack (C): concen-
trate, (D): diluate compartments

Electromembrane Processes, Fig. 2 Electrodialysis with bipolar membrane. Scheme of a three-compartmentcell

alkali process, the cells are arranged in a similar membrane is a composite structure of sulfonated
way as in an electrodialysis stack but in two and carboxylated perfluorinated reinforced
different configurations using monopolar or bipo- polymers.
lar electrodes. Due to the severe operating condi- (iii): Ion-exchange membranes are used today
tions (80  C, 35 wt% NaOH, wet chlorine), the also as key components in energy storage and
Electromembrane Processes 3

conversion systems such as batteries and fuel anion exchange membranes. Desalin Water Treat
cells. A fuel cell is an electrochemical reactor in 35:158–163
Kobuchi Y, Motomura H, Noma Y, Hanada F (1987)
which energy is converted into electrical energy. Application of ion exchange membranes to recover
Generally fuel cells are fed with hydrogen which acids by diffusion dialysis. J Membr Sci 27:173–179
is transformed into protons at a catalytic anode Lucia U (2014) Overview on fuel cells. Renew Sustain
with electrons. Protons then migrate across a Energy Rev 30:164–169
Pletcher D, Walsh FC (1990) Industrial electrochemistry.
proton conducting membrane and combine with Chapman & Hall, London
oxygen to produce water at the catalytic cathode Pourcelly G, Bazinet L (2009) Developments of BPM
(Lucia 2014). technology in food and bio-industries. In: Pabby AK,
Rizvi SSH, Sastre AM (eds) Handbook of membrane
separations. CRC Press, Boca Raton, pp 581–634
Sata T (1991) Ion exchange membranes and separation
References processes with chemical reactions. J Appl Electrochem
21:283–294
Strathmann H (2004) In: Ion exchange membrane separa-
Kliber S, Wisnieskwi JA (2011) Removal of bromate and tion processes. Membrane technologies series.
associated anions from water by Donnan dialysis with Elsevier, Amsterdam
E

Electroosmosis groups are bonded by a covalent bond to the


backbone of the membrane material. They are
Karel Bouzek thus fixed and immobilized in the structure. In
Faculty of Chemical Technology, University of the case of conventional membrane materials, the
Chemistry and Technology Prague, Technicka 5, role of fixed charge can be carried out by ions
Czech Republic specifically adsorbed on the pore walls or along
the backbone of membrane materials. The charge
carried by functional groups and/or adsorbed in
Electroosmosis is the term used for the convec- the internal structure of the membrane has to be
tive flow of a solution containing charge carriers, compensated by an excess charge of opposite
e.g., in the form of dissociated salts, through the sign present in the pore fluid. The electroosmotic
pores or structure of a material with an electri- convective flow of the pore fluid is induced by
cally charged internal surface. In the field of friction force between the solvated mobile charge
membrane processes, this phenomenon is typi- carriers (ions) moving under the action of the
cally discussed in connection with the utilization electric field and the surrounding liquid phase
of ion-selective membranes under current load. molecules (Squires and Bazant 2004).
However, it can potentially occur in any mem- Electroosmotic flux represents one of the
brane material. The schematic sketch of the prin- mechanisms of mass transfer through an
ciple of electroosmotic flux initiation in an ion-selective membrane. Its significance
ion-selective membrane pore (void space) is increases with increasing current load and, thus,
shown in Figure 1. the intensity of the electric field applied across
The driving force of electroosmotic flux is the the membrane (Fila and Bouzek 2008).
electric field. Flux velocity is directly propor-
tional to the hydraulic permeability of a mem-
brane and indirectly proportional to the viscosity References
of the pore fluid. The latter parameter represents
an excess of free charge carriers of one sign in the Fila V, Bouzek K (2008) The effect of convection in the
bulk of the pore fluid. An excess of one-sign external diffusion layer on the results of a mathemat-
ical model of multiple ion transport across an ion-
charge carriers is possible on account of an intrin-
selective membrane. J Appl Electrochem. 38:1241
sic property of an ion-selective membrane, i.e., Squires TM, Bazant MZ (2004) Induced-charge electro-
the presence of charge-carrying functional osmosis. J Fluid Mech 509:217
groups in the membrane structure. These ion

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_681-1
2 Electroosmosis

Electroosmosis, Fig. 1 The schematic sketch of a prin-


ciple of electroosmotic flux initiation in the membrane
with an electric charge carriers fixed on the pore (void
fraction) wall
F

Faujasite clear solutions at low temperatures (70–300  C,


usually 100  C) and pressure (autogenous) under
Anne Julbe and Martin Drobek alkaline conditions. Starting typically from
Institut Européen des Membranes, Université de sodium aluminate and sodium silicate, the zeolite
Montpellier, Montpellier, France is obtained in its Na+ form (Blatter and
Schumacher 1991). Replacement of the Na+ cat-
ions by protons (leading to the H-zeolite form) is
FAU (faujasite) belongs to the family of alumino- required for applications in acid catalysis. In addi-
silicate

molecular sieves defined

by the formula tion, for specific catalytic applications, incorpora-
ðCa, Mg, Na2 Þ ðH2 OÞ ½Al58 Si134 O384  FAU tion of various metal cations into the structure is
29 240
(www.iza-online.org). Two types of synthetic carried out by impregnation or ion exchange and
FAU zeolites referenced as Linde X and Linde results in modification of the number and nature of
Y differ in Si/Al atomic ratio, which is typically acid sites influencing the diffusion of reactants
in the range from 1 to 1.5. one to two for the X and and products. X-type zeolite has a wide range of
higher for the Y zeolite. The 24-tetrahedra industrial applications for gas or vapor adsorption,
cuboctahedral units (sodalite cages) in the FAU separation, and as catalyst (isomerization of
framework type are connected via hexagonal 1-butene, alkylation of toluene with ethylene or
prisms (double six-rings) forming a three- methanol, cycloaddition of carbon dioxide to
dimensional porous channel structure along ethylene oxide (Ribeiro et al. 1984)). However,
[110]. These are characterized by 12-oxygen ring in many large-scale industrial applications, its
window openings with the aperture of 8 Å and chemical analogue with Si/Al ratio higher than
supercages of approximately 12 Å (McCusker and 1.5 (zeolite Y) has superseded zeolite X because
Baerlocher 2001). The FAU-type zeolite of its higher chemical and thermal stability. USY
supercage viewed along [111] is shown in Fig. 1 (ultra-stable Y zeolite prepared by dealumination
(International Zeolite Association (IZA)). of zeolite Y) is one of the most widely employed
The combination of large void volume and zeolitic materials in the petrochemical industry,
large pore openings in a three-dimensional chan- essentially as a fluid cracking catalyst (FCC) of
nel system makes FAU thermally stable molecular heavy petroleum distillates, for increasing the
sieve ideal for many catalytic, ion-exchange, and yield of gasoline and diesel fuel from crude oil.
adsorption applications. FAU zeolites are gener- Considering membrane applications, the produc-
ally synthesized by hydrothermal crystallization tion of tubular FAU zeolite membranes has been
of reactive alkali metal aluminosilicate gels or mainly considered for alcohol dehydration by
vapor permeation (Sato et al. 2008).
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_689-1
2 Faujasite

References

Blatter F, Schumacher E (1991) The preparation of pure


zeolite NaY and its conversion to high-silica faujasite,
an experiment for laboratory courses in inorganic
chemistry. J Chem Educ 68:519–521
International Zeolite Association (IZA). http://www.iza-
online.org. Accessed July 2013
McCusker LB, Baerlocher C (2001) Zeolite structures. In:
van Bekkum H, Flanigen EM, Jacobs PA, Jansen JC
(eds) Introduction to zeolite science and practice,
vol 137, Studies in Surface Science and Catalysis.
Elsevier, London, pp 37–67
Ribeiro FR et al (1984) Zeolites: science and technology.
Martinus Nijhoff Publishers, The Hague
Sato K, Sugimoto K, Nakane T (2008) Mass-production of
tubular NaY zeolite membranes for industrial purpose
and their application to ethanol dehydration by vapor
permeation. J Membr Sci 319:244–255

Faujasite, Fig. 1 The FAU-type zeolite supercage – view


along [111] direction (International Zeolite Association
(IZA))
A

Affinity Separation immunochemical techniques and experimental


and Crystallization of Fc Fragments applications. For this purpose, researchers have
attempted to use smaller, more stable counter-
Nilay Bereli, Handan Yavuz and Adil Denizli parts of antibodies and have also been searching
Department of Chemistry, Biochemistry for alternative ways to obtain antibody-like
Division, Hacettepe University, Ankara, Turkey receptors (Haupt et al. 1998). Thus,
bioengineered antibody fragments that are
smaller than antibodies and have the ability to
Immunoglobulins are used by the immune system bind antigen bivalently have been promoted by
present in serum and tissue fluids to identify and the researchers (Cortese 1995). IgG molecule can
neutralize foreign targets. Immunoglobulins are be digested with papain for gaining Fab and Fc
“Y”-shaped molecules comprised of two identi- fragments.
cal light chains (L) and two identical heavy For the separation of Fab and Fc fragments,
chains (H) linked via disulfide covalent forces HiTrap_r Protein A column can be used and
and via non-covalent interactions. Each chain collected the fragments by the fraction unit of
has constant (CL and CH) and variable (VL and the fast protein liquid chromatography (FPLC)
VH) domains (Holt et al. 2003). These form two system (Ert€urk et al. 2011; Bereli et al. 2013;
antigen-binding fragments (Fab) that specifically Aslıy€uce et al. 2013). As shown in Fig. 1, a
recognize and bind to antigen molecule and a successful separation was observed and Fab and
constant fragment (Fc) which is responsible for Fc fragments were separately collected. The
the effector function and biodistribution of the retention times of the fragments were achieved
antibody (Beale 1987). Proteolytic digestion pro- at 3.06 and 11.64 min, respectively. The calcu-
vides important information to determine an anti- lated chromatographic parameters such as tR, N,
body molecule’s structure and function. k0 , a, and Rs values are summarized and given in
Antibody molecules can be cleaved into frag- Table 1. Rs value was calculated as 4.70 for Fc
ments and each of these fragments has a distinct fragment. Because the Rs value should be higher
activity. A number of enzymes like papain, pep- than 1.0 for a good resolution of two peaks in
sin, ficin, bromelain, and elastase can be used for such a chromatography system, the results for the
this purpose, papain being the most frequently resolution of Fab fragment/Fc fragment can be
used (Luo et al. 2002). Because of their smaller accepted as good resolution values.
size as functional components of the whole mol-
ecule, antibody fragments offer several advan-
tages over intact antibodies for use in certain
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_690-1
2 Affinity Separation and Crystallization of Fc Fragments

Affinity Separation
and Crystallization of Fc 450
Fragments, Fig. 1 FPLC
chromatogram of IgG after Fab
digestion with papain 350

Absorbance (m/U)
(Ert€urk et al. 2011)
250

Fc
150

50

–50
0 5 10 15 20 25
Time (min)

Affinity Separation and Crystallization of Fc Fragments, Table 1 Chromatographic separation data


Fragment tR N K’ a Rs
Fab 3.06 52.39 1.19 6.14 -
Fc 11.16 1089.60 7.31 - 4.70

References Ert€
urk G, Bereli N, Uzun L, Tumer MA (2011) Affinity
separation and characterization of IgG subfragments
Aslıy€uce S, Uzun L, Say R, Denizli A (2013) Immuno- by fast protein liquid chromatography with HiTrap_r
globulin G recognition with Fab fragments imprinted Protein A column. Hacet J Biol Chem 39:133–138
monolithic cryogels: evaluation of the effects of metal- Haupt K, Mosbach K (1998) Plastic antibodies:
ion assisted-coordination of template molecule. React developments and applications. Tibtech November
Funct Polym 73:813–820 16, 468–475.
Beale D (1987) Molecular fragmentations. Some applica- Holt LJ, Herring C, Jespers LS, Woolven BP, Tomlinson
tions in immunology. Dev Comp Immunol IA (2003) Domain antibodies: proteins for therapy.
11:287–296 Trends Biotechnol 21:484–490
Bereli N, Ert€urk G, Tumer MA, Say R, Denizli A (2013) Luo Q, Mao X, Kong L, Huang X, Zou H (2002) High-
Oriented immobilized anti-hIgG via Fc fragment- performance affinity chromatography for characteriza-
imprinted PHEMA cryogel for IgG purification. tion of human immunoglobulin G digestion with
Biomed Chromatogr 27:599–607 papain. J Chromatogr B 776:139–147
Cortese R (1995) Identification of biologically active pep-
tides using random libraries displayed on phage. Curr
Opin Biotechnol 6:73–80
F

Flavanoids Separation citrus fruits (rutin and hesperidin). Flavonoids


are becoming very popular because they have
Beatriz Mello many health-promoting effects. Some of the activ-
UFSCar, Federal University of Sao Carlos, Buri, ities attributed to flavonoids include antiallergic,
SP, Brazil anticancer, antioxidant, anti-inflammatory, and
antiviral activities.
Essential to the study of flavonoids is having
Flavonoids are a water-soluble class of polyphe- the means available for their separation (analytical
nols derived from plant secondary metabolites and preparative) and isolation. Thin-layer chro-
through the condensation of cinnamic acid with matography is a rapid, simple, and versatile
malonyl-CoA groups (Bloor 2001). This conver- method for fractionation flavonoids. However,
sion can lead to the formation of flavones, this method has been substituted to qualitative
isoflavones, flavonols, and anthocyanins. Flavo- and quantitative applications of high-performance
noid chemical structures are based on a C6-C3-C6 liquid chromatography (HPLC). In HPLC analy-
skeleton that differs among each other by the sis, flavonoids can be separated, quantified, and
saturation of heteroatomic ring C (Stobiecki and identified in only one operation by coupling
Kachilicki 2006). Further reactions as HPLC to ultraviolet (UV), mass, or nuclear mag-
glycosilation, acylation, and alkylation cause the netic resonance (NMR) detectors. Another tech-
formation of a huge variety of flavonoids in the nique that has been gaining attention is capillary
plant kingdom. The flavonoids consist of six electrophoresis (CE). All the methods use the
major subgroups: chalcone, flavone, flavonol, fla- effects of the presence of the flavonoid phenyl
vanone, anthocyanins, and isoflavonoids. Exam- ring which is an excellent chromophore and is
ples of some of these subgroups are shown in responsible for the easy detection of flavonoids.
Fig. 1. Together with carotenes, flavanoids are Their UV spectra provide enough information to
also responsible for the coloring of fruits, vegeta- distinguish the type of phenol (Marston and
bles, and herbs. For analysis purposes, there is Hostettmann 2006)
basically a flavonoids division into glycosides, Flavonoids can be also separated from each
aglycones, and anthocyanins. Each of these other by the use of a polymeric membrane.
types is quantified by different analytical A relatively high concentration of polyphenolics
methods. The most important dietary sources are and flavonoids present in the juices were fraction-
fruits, tea, and soybean. Green and black tea con- ated by various methods including ultrafiltration
tains about 25 % flavonoids. Other important to get a retentate that showed very high oxygen
sources of flavonoids are apple (quercetin) and radical absorbance capacity (ORAC) even at 50 %
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_692-2
2 Flavanoids Separation

Flavanoids Separation,
Fig. 1 Examples of some
flavonoids. (a)
quercetin – flavonol, (b)
cyanidin – anthocyanin, (c)
hesperidin – flavanone

recovery of thin juice (Kumar 2006). Membrane- References


based processes are usually more energy efficient
than distillation, adsorption, and chromatography. Bloor SJ (2001) Overview of methods for analysis and
identification of flavonoids. In: Packer L (ed) Methods
Furthermore, membranes have the advantage of
in enzymology – flavonoids and other polyphenols.
compatibility with a wide range of solvents and Academic, San Diego, pp 3–14
chemical products, ability to process thermally Kumar A (2006) Membrane separation technology in
sensitive compounds, easy amenability to auto- processing bioactive components. In: Functional food
ingredients and nutraceuticals. CRC Press, Boca Raton,
mation, smaller footprint, and seamless scale-up.
pp 193–208
These advantages open up several possibilities of Marston A, Hostettmann K (2006) Separation and quanti-
membrane application in the production of bioac- fication of flavonoids. In: Andersen OM, Markham KR
tive compounds through preconcentration of (eds) Flavonoids: chemistry, biochemistry and applica-
tions. CRC Press, Boca Raton, pp 1–32
dilute solutions, fractionation of a complex mix-
Stobiecki M, Kachilicki P (2006) Isolation and identifica-
ture, recovery of intermediates, and recycling of tion of flavonoids. In: Grotewold E (ed) The science of
solvents. However, it is also important to be aware flavonoids. Springer, New York, pp 47–70
of the membrane-based separation drawbacks,
such as limited selectivity, fouling leading to per-
formance decline, cleaning, and higher capital
costs in certain installations.
F

Flexibility in Gas Separation A further reduction in CO2 concentration, in fact,


produces a reduction of the driving force with a
Adele Brunetti consequent decrease in CO2 recovery and in
National Research Coucil, Institute on product purity.
Membrane Technology, Rende, CS, Italy The response time of membrane systems is
essentially instantaneous and corrective action
has immediate results. The start-up time required
The flexibility (also called easy of expansion) is by the process is extremely short.
the ability to operate under variable feed quality The flexibility of the absorption process is
conditions, either on a short-term or long-term moderate. This system, in fact, responds quite
basis (Miller and Stöcker 1989; Brunetti well to the changes in the feed composition;
et al. 2010). The changes in feed composition however, significant differences in the fraction
occur very often in refinery applications, partic- of the desired specie contained in the feed imply
ularly when the source of the feed is a catalytic higher solvent flow rate that is strictly related to
process or when the feedstock to the upstream the size of equipment apart from the absorber.
unit changes as well as in flue gas streams. Furthermore, the fact that the feed stream con-
In membrane processes, the increase in feed tains oxidizing compounds (oxygen or sulfur
impurity concentrations tend to cause a decrease dioxide) induces major problems of amine deac-
in product purity, which, however, can be tivation and promotes corrosion.
maintained for small feed composition changes The PSA process shows a great ability to
by adjusting the feed-to-permeate pressure ratio. maintain purity and recovery under changing
In most refinery membrane applications, how- conditions. The process is self-compensating
ever, the major product impurity is methane and and even relatively large changes in feed impu-
this can be allowed to increase slightly in the rity concentrations have little impact on perfor-
product without major downstream impact. The mance. As the concentration of a feed impurity
flue gas stream contains an amount of CO2 rang- increases, its partial pressure increases, increas-
ing from 5 % to 35 % depending on the process, ing also the amount of the impurity which will be
the rest being mainly nitrogen and few percent- adsorbed. The purity can be maintained constant
age of oxygen. Whether the CO2 concentration is by a simple cycle time adjustment. The response
always higher than 20 %, the membrane systems time to variations is rapid but not abrupt, gener-
can be considered highly flexible. On the con- ally requiring 5–15 min for responding to a step
trary, for CO2 concentration lower than 20 % the change in feed quality. The new steady-state
membrane operation offers a very low flexibility.
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_693-1
2 Flexibility in Gas Separation

upon restart following shutdown is reached in References


about 1 h.
The cryogenic process has very low flexibility Brunetti A, Bernardo P, Drioli E, Barbieri G (2010) Mem-
brane engineering progresses and potentialities in gas
because changes in the concentration of the lower
separations. In: Yampolskii Y, Freeman B (eds) Mem-
boiling components of the feed affect the product brane gas separation. Wiley, New York, pp 281–312
purity directly. Recovery is not strongly affected. Miller GQ, Stöcker J (1989) Selection of a hydrogen
Response time is not as rapid as for PSA or separation process. In: NPRA annual meeting, 19–21
Mar, San Francisco
membrane systems. Start-up is 8–24 h depending
on the procedure used.
F

Fossil Fuels Processing by growth. Hence, carbon capture and sequestration


Membrane Operations (CCS) is seen as an efficient way to mitigate the
emission of CO2 in order to fight against global
May-Britt Hagg warming. The key motivation for CCS is that we
Department of Chemical Engineering, may continue to use fossil fuels without causing
Norwegian University of Science and significant CO2 emissions. Clearly coal-fired
Technology, Trondheim, Norway power plants need to be firstly tackled, especially
by retrofitting capture to existing plants. Differ-
ent techniques such as chemical and physical
Control of anthropogenic emissions of green- absorption, physical adsorption, cryogenics, and
house gases (GHG) is one of the most challenging membrane separation may be used for CO2 cap-
environmental issues related to global climate ture. Membranes are already an alternative and
change. The larger part of emissions are coming competitive technology for other selected gas
from fossil fuels. The Energy Information separation processes such as natural gas sweeten-
Administration (EIA) 2010 predicted a 49 % ing, biogas upgrading, and hydrogen production
increase of energy demands from 2007 to 2035 during the last two or three decades. Alternative
following more and more countries becoming ways of using membranes for fossil fuel
industrialized. The International Energy Outlook processing at power plants are illustrated in
2010 reference case reported that world energy- Fig. 1. Additionally, membranes are also being
related carbon dioxide (CO2) emissions would used for CO2 removal from natural gas and
increase from 29.7 billion metric tons in 2007 to upgrading of biogas.
33.8 billion metric tons in 2020 and 42.4 billion Postcombustion: The membrane is then typi-
metric tons in 2035 (IEO 2010). The emissions of cally retrofitted to the plant as an end-of-pipe
the greenhouse gas CO2 is produced in a variety solution, and the main gas components are CO2
of ways as shown in Table 1 (Hay and Firman and N2. For a coal-fired power plant the content
2002). Among them, fossil fuel power plants are of CO2 will be 10–15 %, while for a natural gas
responsible for roughly 40 % of total CO2 emis- plant the CO2 content may be as low as ~5 %
sions, and coal-fired power plants being the main unless there is an integrated solution. The flue gas
contributor. Changing from fossil energy to alter- will at this point have a temperature of around
native renewable energy would be ideal; how- 70  C and is at atmospheric pressure. These con-
ever, we will still be dependent on fossil fuels ditions are in general not very favorable for mem-
for many years ahead both due to limitations of brane separation as there is hardly any driving
technology development and also increased force, and much energy must be used in order to
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_694-2
2 Fossil Fuels Processing by Membrane Operations

Fossil Fuels Processing by Membrane Operations, Table 1 Overview of global stationary CO2 sources larger than
0.1 million tons (Mt) of CO2/year
Process Number of sources Emissions (Mt CO2/year)
Fossil fuels Power 4,492 10,539
Iron and steel industry 269 646
Cement production 1,175 932
Refineries 638 798
Petrochemical industry 470 379
Oil and gas processing N/A 50
Other sources 90 33
Biomass Bioethanol and bioenergy 303 91
Total 7,887 13,468
(IPCC special report on CCS, working group III)

create sufficient partial pressure difference over (Jordal et al. 2004). An advantage is also that
the membrane. The recommended membrane CO2 is captured at high pressure, and less energy
solution in this case will be to use a membrane will be needed for sequestration. The main chal-
with very high flux and selectivity which can be lenge for this membrane solution is the module
achieved with a facilitated transport membrane construction at this high temperature and also
having a fixed or mobile carrier to enhance the potential poisoning of the membrane.
transport (Kim et al. 2004), or to use an innova- Oxyfuel combustion: This solution is very ele-
tive two-stage process solution where air is being gant, using a membrane to separate out pure
used as sweep on the second stage and fed to the oxygen. The air separating membrane is, how-
burner (Merkel et al. 2010). In both cases, energy ever, still not fully developed. These membranes
demand is minimized by using only a fan on the are suitable for advanced power generation
feed side and pulling vacuum on the permeate requiring pure oxygen for combustion or gasifi-
side. The membrane material will be cation and are based on zirconia and perovskite
polymeric. Impurities in the flue gas stream where oxygen is transported through the material
(SO2, NOx, particles) may be a challenge for as O2 . The materials are stable at very high
the membrane material. temperatures (>500  C) but again module design
Precombustion: When used in precombustion is very challenging at these high operating
the membrane will be an integrated solution with temperatures.
the gas turbine and CO2 may thus be removed at
higher pressure. After the shift reaction H2 and
CO2 will be in a mixture, with close to 40 mol%
Cross-References
CO2. The pressure will be in the range of
25–30 bar, and temperature around 300–350  C
▶ Oxyfuel by Jurgen Caro
unless there has been a sulfur removal unit up
▶ Oxygen Transport Ceramic Membranes:
front of the membrane. The high temperature,
Perovskite and Non-perovskite by Vesna
pressure, and concentration are very favorable
Middelkoop
for Palladium membranes which can achieve
extremely efficient separation of the two main
components, allowing hydrogen to permeate
Fossil Fuels Processing by Membrane Operations 3

Fossil Fuels Processing


by Membrane
Operations,
Fig. 1 Alternative
membrane processing at a
power plant

Postcombustion N2
(PC) O2
Coal
Power & Heat CO2 Separation

Air
CO2
Precombustion
(IGCC)
Steam CO2
Air/O2

CO2
Coal Shift, Gas Cleanup H2 Power Compression
Gasification and
+ CO2 Separation & Heat
Dehydration
Air
Oxyfuel Combustion

Air N2
Air Separation

O2

Coal CO2
Power & Heat

References Jordal K, Bredesen R, Kvamsdal HM, Bolland O (2004)


Energy 29:1269–1278
Hay BP, Firman TK (2002) Inorg Chem 41:5502–5512 Kim TJ, Li B, Hägg MB (2004) J Polym Sci
International Energy Outlook 2010 – highlights. http:// B 42:4326–4336
www.eia.doe.gov/oiaf/ieo/highlights.html. Accessed Merkel TC, Lin H, Wei X, Baker R (2010) J Membr Sci
28 Sept 2010 359:126–139
G

Global Optimization of Membrane To find the global optimum, many methods


Processes have been developed. These can be basically
classified into two branches, stochastic and deter-
Radoslav Paulen ministic ones. Stochastic methods (Weise 2007)
Department of Biochemical and Chemical such as simulated annealing, genetic algorithms,
Engineering, Technische Universtät Dortmund, and particle swarm optimization got inspired by
Dortmund, Germany natural phenomena. In general, they randomly
search through the solution space (space where
constraints are satisfied) and due to that usually
For a number of years, researchers and engineers do not require gradient information. It is often
in many fields have reported the problem of reported that weakness of these algorithms is that
obtaining multiple solutions while solving they cannot guarantee convergence to global
problems of nonlinear programming (NLP). optimum in finite time.
Multiplicity of solutions is caused by the On the other hand, deterministic methods
nonconvex nature being present typically in search through the whole solution space system-
many engineering problems. Global optimization atically and thus can provide so-called
(GO), sometimes called nonconvex optimization, e-convergence (e is arbitrarily small positive
encompasses several techniques which can be number) guarantee to the global optimum. Most
used to handle the problem of finding the best of popular are methods based on branch-and-bound
these solutions, the global optimum. algorithms and interval analysis (Horst and Tuy
General form of GO problem is same as for 1990).
NLP problem and it may be stated as The latter type of methods was successfully
used in Chen et al. (2006) for globally optimal
min f ðxÞ design of membrane fuel cell. Other applications
x
s:t: hðxÞ ¼ 0 of methods of GO involve parameter estimation
gðxÞ  0 (Papamichail and Adjiman 2004), optimal con-
trol problems (Esposito and Floudas 2000), and
where x represents vector of optimization problems of nonlinear and mixed integer
(decision) variables, f(x) is optimization crite- nonlinear programming (Chachuat et al. 2006).
rion, h(x) and g(x) stand for vectors of equality Other references on GO problems in chemical
and inequality constraints, respectively. engineering can be found in Rangaiah (2010).

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_701-5
2 Global Optimization of Membrane Processes

References Horst R, Tuy H (1990) Global optimization deterministic


approaches, 3rd edn. Springer, Berlin
Chachuat B, Singer AB, Barton PI (2006) Global methods Papamichail I, Adjiman CS (2004) Global optimization of
for dynamic optimization and mixed-integer dynamic dynamic systems. Comput Chem Eng 28:403–415
optimization. Ind Eng Chem Res 45(25):8373–8392 Rangaiah GP (2010) Stochastic global optimization: tech-
Chen KI, Winnick J, Manousiouthakis VI (2006) Global niques and applications in chemical engineering,
optimization of a simple mathematical model for a Advances in process systems engineering. World Sci-
proton exchange membrane fuel cell. Comput Chem entific, Hackensack. ISBN 9789814299206
Eng 30(8):1226–1234. doi:10.1016/j.compch- Weise T (2007) Global optimization algorithms theory
emeng.2006.02.009, ISSN 0098-1354 and application. http://www.it-weise.de/
Esposito W, Floudas C (2000) Deterministic global opti-
mization in nonlinear optimal control problems. J Glob
Optim 17:97–126
H

Hybrid Processes reduce the equipment size. By applying hybrid


processes, thermodynamic limitations can be
Marco Scholz overcome or more efficient processes can be
Aachener Verfahrenstechnik - Chemical Process designed regarding the capital as well as the
Engineering, RWTH Aachen University, operational costs.
Aachen, Germany There are many different process configura-
tions, in which membranes and conventional sep-
aration equipment can be combined. Depending
In membrane science, hybrid processes are pro- on the process, membranes are applied for both,
cesses, in which membrane technology is com- to perform the bulk separation and to polish the
bined with conventional separation equipment to respective products. Hybrid processes are partic-
perform a separation more efficiently. The objec- ularly interesting when membrane units are
tive is to combine the positive characteristics of added to existing separation equipment. Hence,
each individual technology to obtain a process debottlenecking of processes or research activi-
which is better than the individual process. ties can easily be performed without shutting
Reverse osmosis, gas permeation, and in par- down the separation process (Hömmerich and
ticular pervaporation are the most prominent Rautenbach 1998).
membrane processes which are combined with
conventional separation equipment to form
hybrid processes (Melin and Rautenbach 2007). Examples of Hybrid Processes
Conventional separation equipment is either lim-
ited by equilibrium and kinetics (e.g., amine) or Skiborowski et al. analyzed a hybrid process in
by thermodynamic equilibrium only (e.g., cryo- which seawater is desalinated (Skiborowski
genic). However, the membrane separation is et al. 2012). Reverse osmosis modules are com-
controlled by kinetics. Hence, combining both bined with forward-feed multi-effect distillation.
the equilibrium and the kinetic limited separation For low energy costs, they identified the reverse
can have outstanding advantages. For instance, osmosis network as the most profitable plant. For
combining a distillation column and a moderate energy costs and for high energy costs,
pervaporation module is profitable as the the hybrid process and the multi-effect distilla-
pervaporation unit breaks the azeotrope and the tion are the optimal process configuration,
bulk separation is performed by distillation. respectively.
Combining membrane technology and con- Baker and Lokhandwala investigated natural
ventional separation technology can significantly gas processing in detail (Baker and Lokhandwala
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_707-5
2 Hybrid Processes

2008). Here, typically membrane technology and while the MTBE and the n-C4 fraction are sepa-
amine scrubbing compete. The carbon dioxide rated in a distillation column. In the other pro-
content in the feed gas and the feed gas flow cess, the raw mixture is fed to a distillation
rate determine which separation technology column while the pervaporation module operates
should be applied. Interestingly, for high carbon at a side draw. This latter hybrid process out-
dioxide mole fractions and for high feed flow classes the conventional process, in which differ-
rates, the combination of membrane technology ent distillation columns are applied.
and amine absorption is the most efficient process
configuration.
The vapor recovery of gasoline vapors from References
storage tanks can be done by applying rubbery
gas permeation membranes and condensation Baker RW, Lokhandwala K (2008) Natural gas processing
equipment (Rautenbach et al. 1996). Here, the with membranes: an overview. Ind Eng Chem Res
47:2109–2121
bulk separation is done by condensation and the
Hömmerich U, Rautenbach R (1998) Design and optimi-
gas is subsequently polished in a gas permeation zation of combined pervaporation/distillation pro-
unit. Both, the recovery of gasoline and environ- cesses for the production of MTBE. J Membr Sci
mental standards for the exhaust gas, have to be 146:53–64
Melin T, Rautenbach R (2007) Membranverfahren-
considered in the design of such a plant.
Grundlagen der Modul-und Anlagenauslegung.
In the MTBE (methyl tert-butyl ether) produc- Springer, Berlin
tion methanol, MTBE and n-C4 have to be sepa- Rautenbach R, Knauf R, Struck A, Vier J (1996) Simula-
rated. The separation is complex due to the tion and design of membrane plants with Aspen Plus.
Chem Eng Technol 19:391–397
formation of azeotropes (Hömmerich and
Skiborowski M, Mhamdi A, Kraemer K, Marquardt
Rautenbach 1998). Two hybrid processes can be W (2012) Model-based structural optimization of sea-
applied: one in which the mixture is fed to a water desalination plants. Desalination 292:30–44
pervaporation module to remove the methanol
H

Hydrogen Production by Membrane In addition, up to now, steam is utilized for


Reactors most H2 obtained industrially from natural gas or
light hydrocarbons. Conventional technologies
Giuseppe Barbieri can also operate with alternative fuel sources
Institute on Membrane Technology, Italian such as, for instance, bioalcohols and other bio-
National Research Council, Rende(CS), Italy masses, having attracted great attention owing to
their being renewable sources (Abanades
et al. 2013; Vizcaıno et al. 2012; Sanz
Hydrogen, the energetic vector of the future, is et al. 2014; Iulianelli et al. 2014). Along with
expected to become more and more important these technologies,which can be integrated with
according to leading energy scenarios as also CO2 separation units, membrane reaction and
reported in the EU-White Paper (http://ec.europa. separation units are becoming more and more
eu/research/energy/pdf/efchp_hydrogen13.pdf) on promising and significant in hydrogen production.
renewable and alternative energy. Moreover, BP Membrane reactors couple conversion and sepa-
and GE announced plans to develop jointly up to ration in the same operating unit and this leads to a
15 new hydrogen power plants to generate elec- conversion higher than the thermodynamic one of
tricity over the coming decade (http://www.bp. conventional reactors, a lower reaction volume, a
com/content/dam/bp/pdf/investors/BP_Annual_ pure (permeate) hydrogen stream, and a concen-
Report_and_Form_20F_2014.pdf). The hydro- trate in CO2 (retentate) stream. The permeate
gen required is planned to be derived from fossil hydrogen stream has a pure grade that can be
fuels, including coal and natural gas, while devel- directly fed without any further treatment to a
oping, in the meantime, new plants equipped for polymeric electrolyte membrane fuel cell and no
carbon capture technologies capable of reducing performance loss is observed (Brunetti
CO2 emissions by 90 % (http://www.worldwatch. et al. 2008).
org/node/4516). If one considers that, at present, Thus, the new model reactor has several advan-
96 % hydrogen is directly produced from fossil tages with respect to conventional technology,
fuels and ca. 4 % indirectly by using electricity i.e., the production of a new carrier and CO2
generated through them (Kothari et al. 2008), the capture, since pure hydrogen and CO2 concen-
need to find new efficient and competitive tech- trated streams exit this reactor.
nologies able to maximize hydrogen production Membrane reactors can operate in various sec-
from fossil fuels while lowering CO2emissions tions of the hydrogen production plants: replacing
and other pollutants appears evident. both steam reforming (SR) as well as high- and
low-temperature water gas shift (WGS) reactors.
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_708-1
2 Hydrogen Production by Membrane Reactors

1 High temperature and low pressure thermody-


namically favor the process because the reaction
is endothermic and also characterized by an

r
ba
MSR
increase in the number of moles. This reaction is

10
ar
thermodynamically limited and the selective

5b

ar
X CH (-)

hydrogen removal will increase its conversion.

1b
4

r
0.5 The development of ceramic and supported

ba
1
r metallic (e.g., palladium-based) membranes has
ba
5
r promoted the investigation of the membrane
I =10 1 0b
a
reformer for a high-temperature reaction. Dense
palladium–based membranes are characterized by
I = 0 (TR) infinite hydrogen selectivity which prevents the
0 permeation of other species through the metallic
200 400 600 structure of the palladium.
T (°C) The operating conditions (temperature, pres-
sure, flow rate, composition, etc.) have to be
Hydrogen Production by Membrane Reactors, completely rethought since the permeation signif-
Fig. 1 Equilibrium conversion of Methane as function of icantly affects the reforming process/reaction.
the temperature for both membrane and traditional reactors
Methane steam reforming can be operated at a
at differrent feed pressure values for H2O/CH4 initial ratio
of 3. For membrane reactor, the permeate pressure is 1 bar significantly lower temperature (400–500  C)
and the sweep contained in the permeate chamber is the since the reaction pressure favors hydrogen per-
times higher than the methane amount in the reaction meation. The higher the feed pressure, the higher
volume. (Marigliano et al. 2001, 2003)
the hydrogen removal and as a consequence the
methane conversion (see Fig. 1).
Steam reforming is the reaction between The stream produced by reformers and/or coal
hydrocarbons and water vapor. The steam gasification plants contains around 50 % molar of
reforming of methane is the best known of this hydrogen (on a dry basis) and between 40 % and
reaction class owing to its industrial importance in 45 % molar of CO, which is usually reduced in an
hydrogen and syngas production (Scholz 1993). upgrading stage producing more hydrogen at the
A methane steam reformer is industrially operated same time, by WGS reaction. The upgrading stage
at 700–1100  C and 20–30 bar over Ni-based of traditional processes consists of a multistage
catalyst; the main species and reactions involved CO-shift process based on two catalytic reactors:
are (Xu and Froment 1989a, b) the first operates at high temperatures (about
350–400  C) to take advantage of the faster reac-
CH4 þ H2 O ¼ CO þ 3 H2 DH298 tion rates, whereas the other operates at low tem-
¼ 206 kJ mol1 peratures (around 220–300  C) to refine the
carbon monoxide conversion, thus allowing a
lower final CO concentration (less than 1 %
CO þ H2 O ¼ CO2 þ H2 DH298
molar) (Raggio et al. 2005).
¼ 41 kJ mol1
CO þ H2 O ¼ CO2 þ H2
CH4 þ 2H2 O ¼ CO2 þ 4H2 DH298
DH0 298 ¼ 41 kJ mol1
1
¼ 165 kJ mol
The H2-rich stream coming out from the last reac-
tor is fed to a pressure swing adsorption (PSA)
Hydrogen Production by Membrane Reactors 3

unit for H2 separation from other gases. Most reduce the cost related to Pd (PachecoTanaka
often another reaction unit is added for oxidizing et al. 2005; Zhang et al. 2009).
CO to CO2, to meet the purity targets for fuel cell
uses (CO concentration lower than 10–20 ppm).
Additionally, the reduction of the percentage of References
CO in the system reduces coking of metal catalyst
surfaces, implying a longer lifetime. This means Abanades A, Rubbia C, Salmieri D (2013) Thermal crack-
ing of methane into hydrogen for a CO2-free utilization
an intensified process with a reduced plant size
of natural gas. Int J Hydrog Energy 38(20):8491–8496
and a higher yield. In some cases, the interesting Augustine AS, Ma YH, Kazantzis NK (2011) High pres-
results achieved at laboratory level thanks to this sure palladium membrane reactor for the high temper-
effect have even led to several patents (Deckman ature water–gas shift reaction. Int J Hydrog Energy
36:5350–5360
et al. 2005; Gummalla et al. 2010; Lamm
Barbieri G, Brunetti A, Tricoli G, Drioli E (2008) An
et al. 2005; Tsay et al. 2007; Wei 2009; Willms innovative configuration of a Pd-based membrane reac-
and Birdsell 2000). tor for production of pure hydrogen. Experimental
However, most of the studies on WGS in MRs analysis of water gas shift. J Power Sources
182:160–167
were carried out in a low and medium temperature
Bi Y, Xu H, Li W, Goldbach A (2009) Water-gas shift
range (180–250  C and 250–320  C, respectively) reaction in a Pd membrane reactor over Pt/Ce0.6Zr0.4O2
by using CuO-based catalysts, owing to the thermo- catalyst. Int J Hydrog Energy 34:2965–2971
dynamics constraints on the reaction (Barbieri Brunetti A, Barbieri G, Drioli E (2008) A PEM-FC and H2
membrane purification integrated plant. Chem Eng Pro-
et al. 2008; Dittmeyer et al. 2001; Mendes
cess: Process Intesif 47(7):1081–1089. doi:10.1016/j.
et al. 2010, 2011; Paglieri and Way 2002; Pinacci cep.2007.03.015, special issue “Euromembrane 2006”
et al. 2010). Only few works in the literature have Brunetti A, Drioli E, Barbieri G (2012) Medium/high tem-
explored the combination of a high-temperature perature water gas shift reaction in a Pd-Ag membrane
reactor: an experimental investigation. RSC Adv
WGS catalyst with Pd-based membranes
2(1):226–233
(Augustine et al. 2011; Bi et al. 2009; Brunetti Brunetti A, Caravella A, Fernandez E, Pacheco Tanaka
et al. 2012, 2015; Catalano et al. 2013; Chein DA, Gallucci F, Drioli E, Curcio E, Viviente JL,
et al. 2013; Iyoha et al. 2007; Pinacci et al. 2010; Barbieri G (2015) Syngas upgrading in a membrane
reactor with thin Pd-alloy supported membrane. Int
Uemiya et al. 1991). An interesting review on the
J Hydrog Energy 40(34):10883–10893. doi:10.1016/j.
recent advances of this technology for high- ijhydene.2015.07.002
temperature applications is proposed by Cornaglia Catalano J, Guazzone F, Mardilovich IP, Kazantzis NK,
et al. (2015). Ma YH (2013) Hydrogen production in a large scale
water gas shift Pd based catalytic membrane reactor.
Rather than the limitations of thermodynam-
Ind Eng Chem Res 52:1042–1055
ics, fast kinetics and promoted permeation are Chein R, Chen Y-C, Chung JN (2013) Parametric study of
the main advantages offered by the high temper- membrane reactors for hydrogen production via high-
ature. However, a fundamental role is played by temperature water gas shift reaction. Int J Hydrog
Energy 38:2292–2305
the characteristics of the membrane used in the
Cornaglia L, Munera J, Lombardo E (2015) Recent
reactor. In fact, until now one of the main hur- advances in catalysts, palladium alloys and high tem-
dles limiting the large-scale development of perature WGS membrane reactors. A review. Int
these MRs is the high cost of Pd-based mem- J Hydrog Energy 40:3423–3437
Deckman HW, Fulton JW, Grenda JM, Hershkowitz
branes, partly owing to the cost of palladium
F (2005) Electric power generation with heat
that could further increase if Pd membranes are exchanged membrane reactor. EP Patent 1,294,637
exploited on a large industrial scale (Helmi Dittmeyer R, Hollein V, Daub K (2001) Membrane reac-
et al. 2014). For this reason, great efforts are tors for hydrogenation and dehydrogenation processes
based on supported palladium. J Mol Catal A Chem
being made to obtain thin Pd layers on appro-
173:135–184
priate supports in order to maximize the perme- Gummalla M, Vanderspurt TH, She Y, Dardas Z,
ate flux, minimize the support influence, and Olsommer B (2010) Power plant with membrane
4 Hydrogen Production by Membrane Reactors

water gas shift reactor system. US Patent a-alumina tube via simultaneous electroless plating.
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Int J Hydrog Energy 39:10498–10506 A (2010) Evaluation of the water gas shift reaction in
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V (eds) Membrane reactors for energy applications Deiana P, Pelizza ML, Marenco M, Second interna-
and basic chemical production. Woodhead (in press) tional conference on clean coal technologies for our
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palladium and silver alloy membrane on a porous
I

Intermittent Feed Diafiltration may be applied to achieve the required final vol-
ume. A mathematical analysis of intermittent
Zoltán Kovács feed diafiltration can be found in (Wang et al.
Department of Food Engineering, Institue of 2007).
Bioengineering and Process Engineering, Szent Note that the processing scheme of intermit-
Istvan University, Budapest, Hungary tent feed diafiltration is basically a slight modifi-
cation of the method employed by sequential
dilution diafiltration (also called discontinuous
Intermittent feed diafiltration is characterized diafiltration by sequential dilution).
as a batch diafiltration process in which the
processed liquor is first concentrated to a
predetermined volume and then diluted back to References
its original volume with a diluent. This
concentration-dilution sequence may be repeated Wang L, Yang G, Xing W, Xu N (2007) Mathematic
model of the yield for diafiltration processes. Sep
several times to obtain the desired degree of
Purif Technol 59:206–213. doi:10.1016/j.
separation of macrosolutes from microsolutes. seppur.2007.06.007
As a final step, an additional post-concentration

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_712-3
L

Langerhans Islet requested by the body. Since the interaction


between the hormone-secreting cells of the islets
Loredana De Bartolo and Antonietta Messina and the paracrine, electric, and nervous-
Institute on Membrane Technology ITM-CNR, regulating factors is highly complex, the tiniest
National Research Council of Italy, Rende (CS), decompensation in the islet cells’ functions, mod-
Italy ulation, and survival can result in the onset of
severe pathologies and organic disorders, which
leads patients to severe complications and a high
The islets of Langerhans are endocrine cell clus- risk of death. Actually, 98 % of the diseases
ter well ordered in lobules, of 0.3–0.7 mm in involving the pancreas referred to the loss of the
diameter, containing from 3,000 to 4,000 cells, ability in modulating the food sugars’ conversion
and located mainly in the tail region of the pan- into energy, due to the malfunctioning or destruc-
creatic gland. Discovered in 1869, though tion of the insulin-producing beta cells by auto-
representing only 2 % of the whole organ, they immune responses. Thus, sustaining and/or
serve to coordinate the physiological control of replacing malfunctioning islets is the only thera-
the glycemic values in the blood. Five different peutic approach in order to induce the partial
hormone-secreting cell types constitute the islets’ recovery of the metabolic functions in the
cytoarchitecture: alpha cells producing glucagon, patients (Patel et al. 2014). Before 1893 and the
beta cells producing insulin and amylin, delta discovery of the pancreas involved in the income
cells producing somatostatin, PP cells (gamma of the diabetes, starving was the only treatment
cells) producing the pancreatic polypeptide, and possible for people suffering for diabetes. Then,
epsilon cells producing ghrelin. In human beings, first attempts in the development of grafts were
the alpha and beta cells are in close relationship made using deceased donor’s islets serving as
with each other. Representing nearly 90 % of the substitutes for the malfunctioning pancreas.
total islet cells, their secretive activity is modu- Many patients showed a partial recovery; how-
lated by the blood glucose levels: when low con- ever, after transplantation, these islet grafts were
centrations of sugar are detected, the islets inevitably destroyed due to the immune and
respond with the glucagon secretion to induce inflammatory reaction in the hosts. In truth,
the glucose release from the hepatic deposits despite the risk/benefit trade being quite high
into the bloodstream. After a meal the high con- for the patients, the transplantation still remains
centration of the blood sugars causes the beta cell the only therapeutically approved approach to
activation determining the insulin-induced glu- gain the patients recovery of the pancreatic activ-
cose metabolism and the production of the energy ity. Allo and autotransplantation are nowadays
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_713-1
2 Langerhans Islet

performed through the infusion of purified islets placed into the vessels, where adequate kinetic
into the portal vein of the liver, and 50 % of the properties allowed the insulin release straight into
receivers are able to regain the pancreatic func- the blood stream. Micro devices constituted by
tionality and recover from the systemic compli- single cluster of beta cells incorporate into semi-
cations in 1 year. However, the number of permeable polymeric membranes, and nano-
available and compatible donors is quite limited, devices are nowadays under investigation in a
and the lifetime immunosuppression therapy few animal models. They differ generally on the
exposes the patient to infections, diseases, and processing methods used for the encapsulation of
harmful side effects. Thus, new techniques the islets and both allow to increase the insulin
labeled as tissue engineering approaches have release rate and the oxygen exchange into the
been developed to overcome these disadvantages islets. The micro systems are processed in a
and foresee the use of polymeric membrane sys- spherical system of alginate hydrogels coated
tems to produce engineered device containing with poly-ornithine and polylysine or by cross-
islets of insulin-producing cells, to control the linking a thin hydrogel sheet onto an islet cluster
release of the cell products from the islets, their by the conformal coating methods, whereas the
sustainment, and their protection from the immu- nano-devices (1–100 mm) consist of islets encap-
noreactive species in the site of implantation. sulated by alternating charged polylysine,
Coordinated by local drug delivery systems, polyglutamic acid, and PEG-biotin polymers
consisting in boles of low-dose anti-rejection over the cell aggregate surface through the
drugs able to minimize the immune response as layer-by-layer method. The decreased thickness
well as any inflammatory effects at the site of of the capsules obtained by covering the islets
implantation, the encapsulation technique is the with a single sheet of molecules increases and
most promising method. The islets are wrapped improves the insulin release kinetics after
in a tight coating made of biocompatible poly- implantation and resulting as well in higher dif-
mers acting as a perm-selectivity membrane that fusion of nutrients in the core of the cell clusters.
serves to mimic the heterogeneous and safe envi- Independently on the size of the device, three
ronment where oxygen and nutrient perfusion is different encapsulated replacement strategies
provided continuously and appropriate space and are available for the implantation: All-In/
ECM-like physical and mechanical support, Biodegrade-Out replacement, made of biode-
essential for the correct insulin production and gradable components easily absorbed by the
secretion and the islets’ survival, are provided. body; All-In/All-Out replacement, designed to
Different classes of encapsulating devices are not react with the host tissues as the cytother-
available and classified depending on their size apeutics devices, the islet sheet medical devices,
in macro-, micro-, and nano-devices. Classified and the beta-O2 device; and Flush/Reload
as extravascular diffusion devices when placed replacement used for the macrodevices designed
subcutaneously or in the peritoneal cavity and in order to grow into the host to provide a vascu-
intravascular diffusion system, three lar interface (David and Marchetti 2014). New
macrodevices have been approved for the clinical cell sources. To overcome the shortage of donor
trials: the TheraCyte system, made up of two organs and the side effect linked to the autoim-
composite Teflon-based membranes in between mune destruction of the patient islets as for dia-
the islets are placed; the Islet Sheet device, con- betes type I, alternative sources of beta cells have
stituted by supported alginate sheets containing been researched. The adult stem cells or progen-
the pancreatic islets; and the Beta O2 device able itor cells appear to be the most promising.
to increase the oxygen exchange in the implanta- Through reprogramming cell strategy
tion site being made of oxygen-generating bio- (transdifferentiation), pancreatic precursor cells
material able to deliver locally the oxygen to the are reprogrammed in insulin-producing cells.
cells. Additional macrodevices consist of tubular Moreover, the own patients pancreas exocrine
porous membranes filled with islets generally cells and the skin cells that can undergo to the
Langerhans Islet 3

reprogrammation technique representing a prom- settled in preclinical trials and only one lead
ising new source for the beta cells supply, being research project has been presented in the last
not needed the immunosuppression therapy after years on baboons, 95 % of the patients who
the implant (Domı̀nguez-Bendala et al. 2013). received the capsule implantation resulted in con-
Therefore, another potential source of beta cells siderable improvements of the glucose metabo-
may be the xenotransplantation with pig pancreas lism with the reverse of the main diabetes side
cells. Interestingly, human and porcine insulin effects at 1 year and more than 80 % at 5 years
differ only for one amino acid, and insulin after implants opening new hopes in the further
extracted from porcine pancreas has been used improvement of new strategies for the diabetes
for the treatment of patients with diabetes before treatment in the nearest future.
the development of recombinant human insulin
technology. However, several problems need to
be overcome for porcine islet transplantation to
References
become a viable clinical option; however, studies
in rodents and large animals have shown great David SW, Marchetti P (2014) Encapsulated islets for
promise that justifies cautious optimism for the diabetes therapy: history, current progress, and critical
near future. In the last years, another chance to issues requiring solution. Adv Drug Deliv Rev
improve the tissue engineering of the pancreas 67–68:35–73
Domı̀nguez-Bendala J, Pileggi A, Ricordi C (2013) Islet
appears to be the prevention of the inflammation cell therapy and pancreatic stem cells, Chapter 70. In:
at the site of the transplant, co-transplanting mes- Atala A, Lanza R (eds) Handbook of stem cells,
enchymal stem cells. The MSCs that have been 2nd edn. Academic, New York, pp 835–853
demonstrated offer natural defenses by blocking Patel T, Salvatori M, Hemal S et al (2014) Pancreatic islets
regeneration: the bioengineering approach,
the signals of the immune responses, limiting Chapter 41. In: Orlando G, Lerut JP, Soker S, Stratta
inflammation, stimulating the blood vessel RJ (eds) Regenerative medicine applications in organ
growth, and promoting the long-term function transplantation, 1st edn. Academic, New York,
of islets due to their trophic effects. pp 599–607
Up until now, though the most important pro-
gress in the pancreatic islet transplantation is
L

Liquid Chromatography – Organic The principle behind NOM fractionation by


Carbon Detection (LC-OCD) LC-OCD is based on three separation processes,
namely, size exclusion, ion interaction, and
Loreen O. Villacorte hydrophobic interaction. Since NOM constitu-
FMC Technologies, Separation Innovation and ents are highly heterogeneous in terms of size
Research Center, Arnhem, The Netherlands and majority of which are hydrophilic and weakly
acidic, size exclusion is considered as the domi-
nant mechanism of separation (DOC-Labor
Liquid chromatography – organic carbon detec- 2006). Size exclusion chromatography (SEC) is
tion (LC-OCD) is an analytical technique for based on steric interactions or physical sieving
identification and quantification of natural where the difference in speed of diffusion for
organic matter (NOM) constituents in aquatic smaller and larger molecules is used to identify
environments and water-soluble synthetic the different NOM fractions in the mobile phase
organic matter in technical waters. This tech- (e.g., buffered water sample). The stationary
nique has several specific applications including phase is a packing of porous beads which allows
NOM investigation in drinking water, wastewa- smaller molecules to diffuse into the bead interior
ter, and marine waters and quality control moni- while preventing the larger molecules to diffuse
toring of ultrapure water used in power plants and through. As a consequence, larger molecules
the semiconductor industry (Huber and Frimmel have less volume to traverse and travel faster
1994; Huber et al. 2011). It is widely applied in through the chromatogram column (shorter elu-
membrane-based water treatment to characterize tion time) than smaller molecules.
the different NOM constituents in the source The modern LC-OCD technology is mainly
waters (e.g., Kennedy et al. 2005; Amy attributed to the works of Stefan Huber in the
et al. 2011; Villacorte et al. 2012), to assess the early 1990s when he successfully improved the
organic removal efficiency of pretreatment and sensitivity of the LC/DOC (predecessor of
membrane filtration processes (e.g., Frimmel LC-OCD) developed earlier at the Engler-Bunte
et al. 2004; Villacorte et al. 2009, 2010; Huang Institute in Karlsruhe, Germany (http://www.
et al. 2011; Zheng et al. 2010), and to identify the doc-labor.de/). The current LC-OCD system has
NOM constituents that cause fouling in MF/UF an online organic carbon detector (OCD), UV
and NF/RO systems (e.g., Huber 1998; Hender- detector (UVD), and organic nitrogen detector
son et al. 2011; Kennedy et al. 2008; Jiang (OND) to continuously measure the relative sig-
et al. 2010; Batsch et al. 2005; Zheng et al. 2009). nal response of organic carbon, UV, and organic
nitrogen, respectively, at different retention
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_714-6
2 Liquid Chromatography – Organic Carbon Detection (LC-OCD)

Liquid Chromatography – Organic Carbon Detection (LC-OCD), Table 1 Characteristics of different constituents
of NOM identifiable by LC-OCD (www.doc-labor.de; Huber et al. 2011; Batsch et al. 2005)
NOM fraction Typical size (Da) Typical composition
Biopolymers >20,000 Polysaccharides, proteins, amino sugars, polypeptides, TEPs, EPS
Aquatic humics 1000 Humic and fulvic acids
Building blocks 300–450 Weathering and oxidation products of humics
LMW neutrals <350 Mono-oligosaccharides, alcohols, aldehydes, ketones, amino acids
LMW acids <350 All monoprotic organic acids

12
OCD: organic carbon detection
Building Blocks UVD: UV detection at l=254 nm
Acids and OND: organic nitrogen detection
Humics LMW Humics
10

8
rel. Signal Response

Biopolymers

LMW-Neutrals
6

OCD
4

Inorganic
Colloids
2
UVD
Nitrate
OND
0
20 30 40 50 60 70 80
Retention Time in Minutes

Liquid Chromatography – Organic Carbon Detection (LC-OCD), Fig. 1 Typical LC-OCD chromatogram of NOM
in surface water (DOC-Labor 2006)

times. In principle, the analysis technique is as DOC-Labor, Karlsruhe) to calculate organic car-
follows: (1) injection of buffered particle-free bon concentrations of biopolymers, humic sub-
water sample to a chromatographic column to stances, building blocks, low molecular weight
separate fractions of NOM, (2) nondestructive (LMW) acids, and neutrals fractions of NOM
UV detection at 254 nm wavelength, (3) organic based on area integration of the fractional peaks.
carbon detection based on high-sensitivity TOC The lower limit of detection of this technique was
analysis, and (4) simultaneous detection of reported to be in the low-ppb range for individual
organic nitrogen in bypassed samples after the fractions (Huber and Frimmel 1991). The typical
UV detector (see detailed specifications by size ranges and chromatograms of the different
Huber et al. 2011). The chromatogram data gen- NOM fractions detectable by LC-OCD are shown
erated by the three detectors are processed using a in Table 1 and Fig. 1, respectively.
customized software program (ChromCALC,
Liquid Chromatography – Organic Carbon Detection (LC-OCD) 3

Cross-References Huber SA, Frimmel FH (1994) Direct gel chromato-


graphic characterization and quantification of marine
dissolved organic carbon using high-sensitivity DOC
▶ Extracellular Polymeric Substance (EPS) detection. Environ Sci Technol 28:1194–1197
▶ Humic Substances Huber SA, Balz A, Abert M, Pronk W (2011) Character-
▶ Natural Organic Matter isation of aquatic humic and non-humic matter with
▶ Organic Fouling size-exclusion chromatography – organic carbon
detection – organic nitrogen detection
▶ Size Exclusion Chromatography (LC-OCD-OND). Water Res 45:879–885
▶ Transparent Exopolymer Particles (TEP) Jiang T, Kennedy MD, DeSchepper V, Nam S-N,
Nopens I, Vanrolleghem PA, Amy G (2010) Charac-
terization of soluble microbial products and their foul-
ing impacts in membrane bioreactors. Environ Sci
References Technol 44:6642–6648
Kennedy MD, Chun HK, Yangali-Quintanilla VA,
Amy GL, Salinas-Rodriguez SG, Kennedy MD, Schippers Heijman BGJ, Schippers JC (2005) Natural organic
JC, Rapenne S, Remize P-J, Barbe C, Manes CLDO, matter (NOM) fouling of ultrafiltration membranes:
West NJ, Lebaron P, Kooij DVD, Veenendaal H, fractionation of NOM in surface water and character-
Schaule G, Petrowski K, Huber S, Sim LN, Ye Y, isation by LC-OCD. Desalination 178:73–83
Chen V, Fane AG (2011) Water quality assessment Kennedy MD, Kamanyi J, Heijman BGJ, Amy G (2008)
tools. In: Drioli E, Criscuoli A, Macedonio F (eds) Colloidal organic matter fouling of UF membranes:
Membrane-based desalination – an integrated role of NOM composition %26 size. Desalination
approach (MEDINA). IWA Publishing, New York, 220:200–213
pp 3–32 Villacorte LO, Kennedy MD, Amy G, Schippers JC
Batsch A, Tyszler D, Br€ ugger A, Panglisch S, Thomas (2009) The fate of transparent exopolymer particles
M (2005) Foulant analysis of modified and unmodified (TEP) in integrated membrane systems: removal
membranes for water and wastewater treatment with through pretreatment processes and deposition on
LC-OCD. Desalination 178:63–72 reverse osmosis membranes. Water Res 43:5039–5052
DOC-Labor (2006) LC-OCD – Liquid chromatography Villacorte LO, Schurer R, Kennedy MD, Amy G,
Organic Carbon Detection. Information Brochure Schippers JC (2010) The fate of transparent
1/2006 exopolymer particles in integrated membrane systems:
Frimmel FH, Saravia F, Gorenflo A (2004) NOM removal a pilot plant study in Zeeland, The Netherlands. Desa-
from different raw waters by membrane filtration. lination Water Treat 13:109–119
Water Sci Technol Water Supply 4:165–174 Villacorte LO, Ekowati Y, Winters H, Amy GL, Schippers
Henderson RK, Subhi N, Antony A, Khan SJ, Murphy KR, JC, Kennedy MD (2012) Characterisation of transpar-
Leslie GL, Chen V, Stuetz RM, Le-Clech P (2011) ent exopolymer particles (TEP) produced during algal
Evaluation of effluent organic matter fouling in ultra- bloom: a membrane treatment perspective. Desalin
filtration treatment using advanced organic character- Water Treat. doi:10.1080/19443994.2012.699359
isation techniques. J Membr Sci 382:50–59 Zheng X, Ernst M, Jekel M (2009) Identification and
Huang G, Meng F, Zheng X, Wang Y, Wang Z, Liu H, quantification of major organic foulants in treated
Jekel M (2011) Biodegradation behavior of natural domestic wastewater affecting filterability in dead-
organic matter (NOM) in a biological aerated filter end ultrafiltration. Water Res 43:238–244
(BAF) as a pretreatment for ultrafiltration (UF) of Zheng X, Ernst M, Jekel M (2010) Pilot-scale investiga-
river water. Appl Microbiol Biotechnol 90:1795–1803 tion on the removal of organic foulants in secondary
Huber SA (1998) Evidence for membrane fouling by effluent by slow sand filtration prior to ultrafiltration.
specific TOC constituents. Desalination 119:229–234 Water Res 44:3203–3213
Huber SA, Frimmel FH (1991) Flow injection analysis for
organic and inorganic carbon in the low-ppb range.
Anal Chem 63:2122–2130
S

Solubility and Partitioning In membrane processes the partitioning occurs


between the fluid phase (feed, permeate) and the
Maria Grazia De Angelis membrane phase.
Dipartimento di Ingegneria Civile, Chimica, Partitioning of the solute i between the solute
Ambientale e dei Materiali, Universitá di (I) and membrane (II) phase can be defined with
Bologna, Bologna, Italy the partition or distribution coefficient Ki,I/II
defined as the ratio between the concentration
(solubility) of solute in the membrane phase and
When a solute is added to two immiscible the concentration (solubility) of solute in the
(or partially miscible) phases, it will distribute external phase, that is normally lower than unity:
unevenly between them, giving rise to the so-
called solute partitioning between the phases. Ci, I
K i, I=II ¼
The distribution of a solute among coexisting Ci, II
phases, in particular liquid phases, is a pheno-
menon of industrial importance in several purifi- Partition coefficient of solute i between phase
cation processes such as liquid extraction, I and phase II.
partition chromatography, etc.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_717-1
M

Membrane Distributor pressure. Therefore, the distributed feeding can


be either (i) selective or (ii) nonselective:
Juergen Caro
Institute of Physical Chemistry and (i) Selective supply: There are numerous exam-
Electrochemistry, Leibniz University Hannover, ples for the selective feed supply. Examples
Hannover, Germany are the hydrogen supply through a hydrogen-
selective membrane (Pd, zeolite, MOF,
carbon, etc.) in partial hydrogenations or
Synonyms the oxygen supply through an oxygen-
selective membrane (perovskite, other
Distributor Reactor oxygen-transporting ceramics) in partial
hydrocarbon oxidations. In both cases,
A membrane distributor is a special type of a improved selectivities can be expected
membrane reactor with “distributed” feeding, since the hydrogenations or oxidations take
i.e., one or several reactants are fed through a place at constant and low hydrogen/oxygen
membrane to the reaction zone (Dittmeyer and partial pressure in, e.g., axial direction of a
Caro 2008; Caro 2010). In general, a selectivity tubular membrane reactor.
increase can be expected. On the one hand, a (ii) Nonselective supply: In the strong sense of a
more uniform concentration of the dosed reac- membrane reactor, only the selective feeding
tants can be expected. On the other hand, also a fulfills the definition of a membrane reactor
nonuniform but specific shape of a concentration as a device combining membrane-based sep-
profile can be realized which can be beneficial for aration and a chemical reaction in one unit
kinetic reasons. Further, the total amount of reac- (Koros et al. 1996). However, also in this
tants that can be supplied without exceeding the case, the transmembrane flux can be tuned
threshold for safe operation can also be increased. by the pressure difference, thus controlling
One additional effect observed when applying a the partial pressure of the reactants resulting
distributed feed along the reactor is an increasing in a higher selectivity. As an example,
flow rate downstream which shortens the contact porous membranes can be used to distribute
time on catalytic sites. oxygen or air in a nonselective manner to the
The concept of “membrane distributor reac- reactor providing a low and uniform oxygen
tor” does not necessarily require a selective mem- partial pressure along the reactor. This
brane, provided that the transmembrane flux can avoids large differences in the reaction rate
be properly controlled by the differential and selectivity along the reactor. The use of
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_718-5
2 Membrane Distributor

porous membranes as air distributor is usu- science and engineering, vol 3. Elsevier, Amsterdam,
ally not combined with an oxygen pp 1–108
Dittmeyer R, Caro J (2008) Catalytic membrane reactors.
enrichment. In: Ertl G, Knözinger H, Sch€
uth F, Weitkamp J (eds)
Handbook of heterogeneous catalysis. Wiley-VCH,
Weinheim, pp 2198–2248
References Koros WJ, Ma YH, Shimidzu T (1996) Terminology for
membranes and membrane processes. Pure Appl
Chem 68:1479–1489
Caro J (2010) Basic aspects of membrane reactors. In:
Drioli E, Giorno L (eds) Comprehensive membrane
M

Membrane Extractor savings on energy and raw materials, especially if


as a Configuration of Membrane the component removed through the membrane is
Reactor pure enough for further applications. Histori-
cally, the selective hydrogen removal in alkane
Juergen Caro dehydrogenations to the corresponding olefins
Institut f€
ur Physikalische Chemie und thus overriding the equilibrium constraint was
Elektrochemie der Leibniz, Universität the most studied membrane extractor case. The
Hannover, Hannover, Germany most prominent “membrane extractor reactors”
studied at present are reformers for the produc-
tion of fuel-cell-grade hydrogen from hydrocar-
Numerous practice-relevant reactions like dehy- bons or alcohols using Pd-based membranes. The
drogenations, esterifications, steam reforming removal of water through hydrophilic mem-
Knoevenagel condensation, or thermal water branes in esterifications is another prominent
splitting take place in industry under thermody- example of “membrane extractor reactors.”
namic control. This means, there exists an equi- Besides conversion enhancement, also selec-
librium between products and educts due to A + tivity increase can take place in membrane
B $ C + D defined by rRG = RT lnK with rRG extractors. For example, in Fischer–Tropsch syn-
as the Gibbs Energy (Free Enthalpy) of the reac- thesis, the removal of the by-product water has
tion and K as the equilibrium constant. The several advantages on the reactor performance
“membrane extractor” concept is based on the like reduced catalyst deactivation or lowered
selective in situ extraction of one or of both kinetic inhibition.
products C and/or D under equilibrium controlled
reaction condition from the feed A, B. The main
advantage of this concept is an enhancement of
References
the conversion and increase of the yield
(Dittmeyer and Caro 2008; Caro 2010). By the Caro J (2010) Basic aspects of membrane reactors. In:
removal of C and/or D, sometimes also the selec- Drioli E, Giorno L (eds) Comprehensive membrane
tivity is influenced. science and engineering, vol 3. Elsevier, Amsterdam,
The reaction must be sufficiently fast com- pp 1–108
Dittmeyer R, Caro J (2008) Catalytic membrane reactors.
pared to the mass transport through the mem- In: Ertl G, Knözinger H, Sch€
uth F, Weitkamp J (eds)
brane, a feature called “kinetic compatibility.” Handbook of heterogeneous catalysis. Wiley-VCH,
Higher conversion – and thus yield – due to the Weinheim, pp 2198–2248
beneficial effect of product removal may lead to
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_719-3
M

Membrane Swelling where G is the percentage of swelling, m the mass


of the wet membrane, and m0 the mass of the dry
Annarosa Gugliuzza membrane. The gravimetric method is, however,
Institute on Membrane Technology - Research somewhat limited and inadequate when slow
National Council, ITM-CNR, Rende (CS), Italy anisotropic swelling equilibrium is reached or
swelling kinetics need to be detected in real-
time. In this case, in situ detection of the dimen-
Slow diffusion of solvents into polymer chains sional membrane is requested when moving from
causes a swelling phenomenon and leads to a dry to wet state (Izak et al. 2007).
swollen polymeric membrane (Fig. 1). In this Robust network architectures of swelled
case, an expansion of the polymer network is membranes with high surface-to-volume ratio
promoted because polymer-polymer interactions are generated when swelling takes place
are over polymer-solvent forces and a complete along three directions, x, y, and z. This physical
dissolution of the membrane is prevented expansion can be estimated by using the
(Billmeyer 1984). following relation:
Different degrees of swelling can be achieved
depending on cross-linking, crystallinity, as well l  l0
tð=Þ ¼  100 (2)
as intermolecular forces involved. The choice of l0
the materials and their combination can direct the
swelling events and make the membrane perfor- where t is the percentage of the membrane
mance addressable at macroscopic level (Barton dimension; l the dimension of the wet membrane
1983). Membrane swelling over an area of 1 mm2 along the x, y, or z axis; and l0 the dimension of
is indicated as a bulk swelling, while small dry membrane along the considered axis
changes in dimension are classified as a micro- (Gugliuzza and Drioli 2007). The swelling can
scopic swelling and are detectable by small-angle be isotropic when the expansion is equal in all
X-ray scattering (SAXS). directions, whereas differential dimensional
The macroscopic swelling is usually calcu- changes in the plane (x, y) or along the vertical
lated by gravimetric measurements according to axis (z) to the plane lead to an anisotropic swell-
this relation: ing (Fig. 2).
Reversible swelling is called as a deswelling.
m  m0
Gð=Þ ¼  100 (1) The cycle of swelling-deswelling is a mechanical
m0 work, which is often used in actuation and

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_720-6
2 Membrane Swelling

Membrane Swelling,
Fig. 1 Reversible Shrinking Swelling
expansion and shrinking of
polymer chains after
solvent adsorption/
desorption

Solvent Polymer

x
Isotropically swollen system Original system Anisotropically swollen system

Membrane Swelling, Fig. 2 Isotropic and anisotropic expansion of 3D polymeric networks along three axes
(x, y, and z)

biosensing and drug delivery. In this case, References


switching swollen polymers are indicated as
smart gels (Diaconu et al. 2012). Barton AFM (1983) Handbook of solubility parameters
and other cohesion parameters. CRC Press, Boca
In dense membranes, a large sorption of mol-
Raton
ecules can induce swelling of the matrix leading Billmeyer FW Jr (1984) Textbook of polymer science.
to an increase in free volume. Higher mobility of Wiley, New York
the polymer chains reduces the discriminating Diaconu G, Gugliuzza A, Schäfer T (2012) Characteriza-
tion of PAA/PDDA-based stimuli responsive mem-
power of the membrane, causing plasticization
branes. Procedia Eng 44:1260–1261
when macroscopic segmental motion occurs. In Gugliuzza A, Drioli E (2007) PVDF and HYFLON AD
porous membranes, macroscopic swelling could membranes: ideal interfaces for contactor applications.
lead to an increase in the polymer volume with J Membr Sci 300:51–62
Izak P, Hovorka S, Bartovský T, Bartovská L, Crespo JG
closure of porous structures and subsequent
(2007) Swelling of polymeric membranes in room
abatement of the flux. temperature ionic liquids. J Membr Sci 296:131–138
M

Membrane-Cryogenic Hybrid equilibrium only. It is mainly determined by tem-


Processes perature and pressure. Often, the concentrations
of the condensable components are low com-
Marco Scholz pared to the concentration of the permanent
Aachener Verfahrenstechnik - Chemical Process gases, and, thus, the vapor-liquid equilibrium
Engineering, RWTH Aachen University, can be considered as independent of
Aachen, Germany concentration.
Two types of membrane-cryogenic processes
can be realized when vapor permeates faster
Membrane-cryogenic hybrid processes are pro- through the membrane than permanent gases. In
cesses in which membrane technology and con- the first process, the membrane unit performs the
densation equipment are combined to achieve a main separation, but the permanent gases which
gas separation. This type of process is particu- should be rejected by the membrane also perme-
larly efficient, when at least one component is ate through the membrane. In order to enhance
condensable. Water vapor and higher hydrocar- the recovery of the permanent gases, chilling
bons are typical gases which can easily be equipment is applied on the permeate side.
removed from permanent gases by condensation Hence, the condensable gases will be removed
separation. from the permeate gas and the permanent gases
Membrane-cryogenic processes are particu- will be recycled.
larly interesting when the components which are In the second process, the chilling unit and the
easy to liquefy permeate faster through the mem- gas permeation unit are connected in series. The
brane. Here only a fraction of the feed gas has to chilling unit performs the bulk separation, and the
be chilled. Concerning water almost all mem- gas is further polished in the subsequent gas per-
brane materials can be applied. When vapors are meation unit. The permeate stream of the gas
to be separated, rubbery membrane materials permeation module is enriched in condensable
should be applied, as the vapor components will components, and this stream is recycled to the
permeate faster through the membrane. chilling unit. Hence, the inlet concentration is
The separation in a gas permeation module is increased and the quantity of components which
determined by kinetics, while the condensation are condensed increases.
separation is governed by thermodynamic equi-
librium. Hence, the outlet concentration of the
condensable components from the condensation
equipment is determined by the vapor-liquid
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_721-6
2 Membrane-Cryogenic Hybrid Processes

Examples of Membrane-Cryogenic through the membrane (Hopkins et al. 1987).


Hybrid Processes The hydrogen-lean retentate stream is polished
in a subsequent cryogenic separation.
The separation of propylene and nitrogen is effi- Air can be used to produce both high-purity
ciently done applying a hybrid process in which argon and nitrogen (Thorogood et al. 1991).
cryogenic separation and membrane modules are A chilling unit supplies two streams. One is
combined (Baker et al. 1998). Rubbery mem- enriched in nitrogen and the other is enriched in
branes are used and propylene selectively perme- oxygen and argon. A gas permeation unit is
ates through the membrane. In this process both applied to separate oxygen and argon. Here, the
the propylene and the nitrogen are to be recov- argon preferentially permeates through the mem-
ered at high purities. The propylene is obtained brane, and at least two membrane stages are
from condensation equipment in liquid state so required to obtain high argon purities.
that it has a high purity. The nitrogen purity is
controlled by a gas permeation module.
Follmann investigated membrane-cryogenic References
hybrid processes for carbon dioxide capture
(Follmann 2010). Here, chilling and gas perme- Baker RW, Wijmans JG, Kaschemekat JH (1998) The
design of membrane vapor-gas separation systems.
ation membranes are combined to separate car-
J Membr Sci 151:55–62
bon dioxide and nitrogen in a postcombustion Follmann PM (2010) Membrane gas separation processes
process. However, driving this hybrid process for post combustion CO2 caputre from coal fired power
requires more energy than the conventional plants, PhD-Thesis. RWTH Aachen University,
Aachen
amine absorption process. Hopkins JA, DiMartino SP, Nicholas DM (1987) Hybrid
In the purification of steam cracking products, membrane/cryogenic process for hydrogen purifica-
mixtures of mainly hydrogen, carbon monoxide, tion, US Patent 4654047
methane, and ethylene have to be separated. The Thorogood RM, Tsai W, Weimer RF, Ying DHS
(1991) Hybrid membrane-cryogenic generation of
hydrogen can be separated in a gas permeation
argon concurrently with nitrogen, US Patent 5049174
unit where the hydrogen selectively permeates
O

Oxygen-Enriched Air (OEA) than nitrogen and argon. This can be used
Production by Membrane Reactors to produce nitrogen as retentate on the high-
pressure side and an oxygen-enriched air on
Juergen Caro the low pressure permeate side. If the target
Institut f€
ur Physikalische Chemie und product is nitrogen on the high-pressure feed
Elektrochemie der Leibniz, Universität side, the oxygen-enriched permeate is called
Hannover, Hannover, Germany “waste gas.” It is estimated that for an oxy-
gen purity of 30 % and a capacity
<15,000 Nm3/h, the investment, operating,
Air with increased oxygen content has different and maintaining costs are two thirds to three
applications ranging from sub-aqua diving and fourths of cryogenic and PSA technology.
medical treatments to processes like waste burn- Often, the spiral wound geometry is pre-
ing, FCC catalyst regeneration, preparation of ferred and the pressure difference across the
synthesis gas for ammonia production, Claus membrane is maintained by a vacuum pump
plants, and high-temperature furnaces and kilns. on the permeate or a compressor/van on the
The reduction of the inert nitrogen as a ballast is feed side (Puri 2011).
of advantage in several processes. When increas- (ii) Recently, perovskite-type high-temperature
ing the oxygen content of air from 21 % to 30 %, ceramic membranes have been proposed for
there is 40 % less nitrogen per oxygen unit, and OEA production (Liang and Caro 2011).
membranes of modest selectivity (3–5) and Here the fee is slightly pressurized air of
higher oxygen flux are preferred. about 2 bar (O2 partial pressure  0.4 bar).
OEA can be produced by mixing air with pure As sweep gas, air of typically 1 bar (O2
oxygen from cryogenic air distillation after Linde partial pressure  0.2 bar) is applied.
or by pressure swing adsorption. Membranes can Because of the difference in oxygen partial
produce OEA in two different ways: pressure, there is an oxygen transport from
the feed to the permeate side until the O2
(i) There exists a variety of commercial organic partial pressure on the permeate side also
polymer membranes with a preferential oxy- reaches 0.4 bar, which is air with 40 % O2
gen transport. Since oxygen has a slightly at 1 bar (Wang et al. 2005; Hamel
smaller molecule size and it undergoes less et al. 2006).
interaction than the quadrupolar nitrogen,
oxygen (plus carbon dioxide + water vapor)
permeates faster through the polymer film
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_728-4
2 Oxygen-Enriched Air (OEA) Production by Membrane Reactors

References G (eds) Membrane engineering for the treatment of


gases. RSC Publishing, Cambridge, pp 192–222
Hamel C, Seidel-Morgenstern A, Schiestel T, Werth S, Puri PS (2011) Commercial applications of membranes in
Wang HH, Tablet C, Caro J (2006) Experimental and gas separations. In: Drioli E, Barbieri G (eds) Mem-
modeling study of the O2-enrichment by perovskite brane engineering for the treatment of gases. RSC
fibers. AIChE J 52:3118–3125 Publishing, Cambridge, pp 215–244
Liang F, Caro J (2011) Perovskite membranes for high- Wang HH, Werth S, Schiestel T, Caro J (2005) Perovskite
temperature oxygen separation. In: Drioli E, Barbieri hollow-fiber membranes for the production of oxygen-
enriched air. Angew Chem Int Ed 44:6906–6909
O

Oil-Water Emulsion tendency to break (Capek 2004). Instability of


emulsion occurs by creaming and coalescence.
Na Li Creaming is exhibited if the two phases differ in
Department of Chemical Engineering, School of specific gravity and if the emulsion particles are
Chemical Engineering and Technology, Xi’an so large initially, or grow to such a size, that they
Jiaotong University, Xi’an city, China are not responsive to Brownian movement. Coa-
lescence of emulsion particles is often irrevers-
ible and is a case of true instability. Coalescence
Oil-water emulsion is a dispersion of one liquid in occurs when the interfacial film ruptures at the
another one with which it is immiscible or poorly point of juncture of two particles of the discon-
miscible. Liquids are normally an organic phase tinuous or internal phase. It may be reversible if a
(an “oil”) and an aqueous solution (a “water”), relatively large proportion of emulsifier is
respectively. The dispersed liquid is present in employed and if the emulsifier has been chosen
the form of droplets in the continuous phase. so as to afford the greatest ease of emulsification
Direct emulsions are composed of droplets of an (Grayson et al. 1979). A most successful method
organic liquid dispersed in an aqueous solution used to choose proper emulsifying agents for a
(O/W), while inverse emulsions are composed of given system is HLB method. The HLB stands
aqueous droplets dispersed in an organic liquid for hydrophile-lipophile balance. HLB number is
(W/O). Emulsions play an important role in the assigned to each surface-active agent. Those
formulation of various products such as foods; materials with HLB numbers in the range of 4–6
examples of O/W emulsions are dressings, artifi- are suitable as emulsifiers for W/O emulsion,
cial milks, cream liqueurs, etc., and examples of while only those with HLB numbers in the
W/O emulsions are margarines and low-fat range 8–18 are suitable for the preparation of
spreads. In addition, there are numerous nonfood O/W emulsion.
emulsions like ore and petroleum recovery, In the evaluation of emulsions, there are a
cleaning and polishing, pharmaceutical products, number of fairly standardized measurements.
cosmetics, pesticides for crop protection, bitu- For surface and interfacial tension, the measure-
men (for road application), water-based paints, ments include capillary-height method, drop-
photographic films, paper coatings, textiles, weight method, ring method, etc. The viscosity
leather, etc (Nazir et al. 2010). of an emulsion is an important factor in determin-
Emulsions are thermodynamically unstable ing its stability as well as from the point of view
systems, that is to say, their free energy of forma- of ultimate use. Viscosity measurements may
tion is greater than zero, and as such will show a also be a guide to the type of emulsion (O/W or
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_730-4
2 Oil-Water Emulsion

W/O). Three basic methods of viscosity measure- emulsification and microchannel emulsification
ment are capillary tube methods, falling ball have received much attention. For membrane
methods, and rotational methods. It is important emulsification, two methods of operation are
to determinate the type of emulsion. Unfortu- used: cross-flow membrane emulsification and
nately, an unequivocal determination may not premix membrane emulsification. In cross-flow
always be possible, and deductive reasoning membrane emulsification, the emulsion is formed
based on the data obtained from several methods by pushing the to-be-dispersed phase through a
may be required. Desired information may be membrane into the cross-flowing continuous
obtained from five classic methods: dye solubility phase. Ideally, droplet size can be controlled pri-
method, phase dilution method, conductivity marily by the choice of the membrane, the cross-
method, fluorescence method, and wetting of fil- flow velocity, and the transmembrane pressure.
ter paper. In studies of the stability of emulsions, Contrary to cross-flow emulsification, premix
the change in the particle-size distribution with emulsification can be used to produce emulsions
time is often an important datum. There are, in with high dispersed phase fraction, albeit that the
general, four distinct methods by which this size of the droplets is not as monodisperse as for
information may be obtained, i.e., by microscopic cross-flow emulsification (Nazir et al. 2010).
observation, by various sedimentation tech-
niques, by light-scattering measurements, and
by instrumental counting (Becher 1965). References
The emulsion is prepared by mechanical dis-
ruption of the dispersed phase into the continuous Becher P (1965) Emulsions-theory and practice, 2nd edn.
American Chemical Society, New York, pp 382–420
phase. Conventional methods apply shear and
Capek I (2004) Degradation of kinetically-stable O/W
extensional stresses to the product. Popular emulsions. Adv Colloid Interface 107:125–155
types of equipments are colloid mills, rotor-stator Kirk-Othmer (1979) Encyclopedia of chemical technol-
systems, high-pressure homogenizers, and ultra- ogy. In: Grayson M, Eckroth D, Bickford M, Bushey
GJ, Eastman CL, Klingsberg A, Spiro L (eds) Diuretics
sonic homogenizers, and these systems show
to emulsions, 3rd edn. Wiley, New York, p 900
poor control over droplet size and distribution. Nazir A, Schroën K, Boom R (2010) Premix emulsifica-
New methods for emulsification using tion: a review. J Membr Sci 362:1–11
microstructured systems like membrane
O

Olefin and Paraffin Separation Glassy Polymer Membranes

A. Baudot If compared to other glassy polymers offering


Physics and Analysis Division, IFP Energies molecular sieving properties, phenylene
nouvelles, Solaize, France polyoxide offers the “best” selectivity/permeabil-
ity compromise for ethylene/ethane separation
(Tanaka et al. 1996; Ilinitch et al. 1992).
Light olefins (alkenes), such as ethylene and pro- Concerning propylene/propane separation,
pylene, are base chemical intermediates that are 4,40 -hexafluoroisopylidenediphtalic dianhydride
used for the production of raw chemicals and (6-FDA)-based aromatic polyimides favor two
polymers. Those olefins are separated industrially conditions that explain why, for comparable
from their paraffin (alkane) counterpart in very selectivity values, such fluorinated polyimides
energy-consuming distillation operations. Mem- display higher permeabilities toward propylene
brane separation could possibly constitute an than the other types of polymers (Hoehn 1974):
attractive highly modular and less energy-
consuming alternative option for olefin/paraffin – Rigid polymer chains that promote molecular
separation. sieving selectivity. This can be achieved if the
Since more than 20 years, the performances of monomers are connected to each other via
a very wide array of membrane materials for multiple chemical bonds – in order to limit
olefin/paraffin separation have been studied at free rotation of monomers – and if the polymer
lab scale mainly by academic teams. We provide chains are mainly constituted of aromatic
here a brief overview of the advantages and limits groups
of each membrane material family. For further – High free volume in order to favor the perme-
reading, extensive and detailed reviews ation of the fastest permeating compound
concerning the use of several types of membrane
materials for olefin/paraffin separation can be
found in various recent papers (Ravanchi Facilitated Transport Membranes
et al. 2009; Burns and Koros 2003; Azhin
et al. 2008). Initially, academic research on ionic metal olefin-
selective facilitated transport membranes was
focused on liquid membranes, whether
immobilized liquid membranes containing silver
nitrate (Teramoto et al. 1989; Ravanchi
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_731-2
2 Olefin and Paraffin Separation

et al. 2009) or solvent-swollen membranes (Yang keeping the pyrolisis temperature sufficiently low
and Hsiue 1996). The selectivity of this type of in order to allow the decomposition of the sul-
membrane materials is based on a reversible spe- fonic acid groups without decomposing the skel-
cific interaction of the pi electrons of olefins with eton of the polymer matrix (Islam et al. 2005).
certain metal ions, such as ionic silver, dissolved
in the polymer matrix, which results in facilitated
Zeolite Membranes
olefin transport of the ion-olefin coupling through
Several studies concerning the separation of pro-
the membrane. Though offering good olefin/par-
pylene from propane base on faujasite (FAU zeo-
affin separation performances at lab scale, those
lite) membranes (Nikolakis et al. 2001) or
materials were subject to a loss of solvent by
titanosilicate ETS (Tiscornia et al. 2008) have
evaporation, which resulted in dramatic fall of
been published recently. The olefin/paraffin
olefin/paraffin separation performances.
selectivity of all those materials was comparable
In the latter years, new attention was paid at
to glassy polymers and always below 10.
promising ionic silver-impregnated solid-state
polyelectrolyte membranes based on PVP, PAZ,
or PEO polymer which were not suffering from
desiccation phenomena when flowing dry gases References
(Kim et al. 2002). Though the first results based
on pure compounds were very promising, i.e., an Azhin M, Kaghazchi T, Rahmani M (2008) A review on
olefin/paraffin separation using reversible chemical
ideal separation propylene/propane factor as high complexation technology. J Ind Eng Chem
as 15,000 (Kim et al. 2002), the mixed selectivity 14(5):622–638
of those types of materials was lower by orders of Burns RL, Koros WJ (2003) Defining the challenges for
magnitude (Kim et al. 2003). This significant C3H6/C3H8 separation using polymeric membranes.
J Membr Sci 211:299–309
discrepancy between the ideal and the mixture Hoehn HH (1974) Treatment of membranes of selected
could be mainly attributed to a swelling-induced polyimides. US Patent 3,822,202
plasticization of the membrane materials by short Ilinitch OM, Semin GL, Chertova MV, Zamaraev KI
olefins and paraffins (Ko et al. 2009). (1992) Novel polymeric membranes for separation of
hydrocarbons. J Membr Sci 66:1–8
Islam MN, Zhou WL, Honda T, Tanaka K, Kita H,
Okamoto K (2005) Preparation and gas separation
Carbon Membranes performance of flexible pyrolytic membranes by
low-temperature pyrolysis of sulfonated polyimides.
J Membr Sci 261:17–26
Carbon membranes are prepared by pyrolizing Kim JH, Min BR, Kim CK, Won J, Kang YS (2002) New
polymeric precursors. The pyrolisis aims at insights into the coordination mode of silver ions
(1) enhancing the molecular sieving properties dissolved in poly(2-ethyl-2-oxazoline) and its relation
of the processed polymer and (2) rendering to facilitated olefin transport. Macromolecules
35:5250–5255
them less sensitive to plasticization. When they Kim JH, Min BR, Kim HS, Won J, Kang YS (2003) Facil-
are carbonized at high temperatures, the polymer itated transport of ethylene across polymer membranes
chains tend to transform to an inorganic structure containing silver salt: effect of HBF4 on the photore-
and the transfer mechanism of sorbents inside the duction of silver ions. J Membr Sci 212:283–288
Ko D, Kim JH, Kang SW, Lee DH, Won J, Kang YS
membrane materials switches from a solution- (2009) Propylene-induced plasticization in silver poly-
diffusion mechanism to a molecular sieving mer electrolyte membranes. J Ind Eng Chem 15:8–11
mechanism. Nikolakis V, Xomeritakis G, Abibi A, Dickson M,
The main limit of carbon membranes is their Tsapatsis M, Vlachos DG (2001) Growth of a
faujasite-type zeolite membrane and its application in
brittleness, resulting practically in a poor the separation of saturated/unsaturated hydrocarbon
mechanical strength (Yoshino et al. 2003). Sev- mixtures. J Membr Sci 184:209–219
eral authors managed to keep the pyrolized mem- Ravanchi MT, Kaghazchi T, Kargari A (2009) Applica-
brane materials flexible by incorporating pendant tion of membrane separation processes in petrochem-
ical industry: a review. Desalination 235:199–244
sulfonic acid groups in the precursor polymer and
Olefin and Paraffin Separation 3

Tanaka K, Taguchi A, Hao JQ, Kita H, Okamoto K (1996) one-step seeded hydrothermal synthesis. J Membr Sci
Permeation and separation properties of polyimide 311:326–335
membranes to olefins and paraffins. J Membr Sci Yang JS, Hsiue GH (1996) Novel dry poly
121:197–207 [(1-trimethylsilyl)-1-propyne]-AgClO4 complex
Teramoto M, Matsuyama H, Yamashiro T, Okamoto membranes for olefin/paraffin separations. J Membr
S (1989) Separation of ethylene from ethane by a Sci 120:69–76
flowing liquid membrane using silver-nitrate as a car- Yoshino M, Nakamura S, Kita H, Okamoto K, Tanihara N,
rier. J Membr Sci 45:115–136 Kusuki Y (2003) Olefin paraffin separation perfor-
Tiscornia I, Irusta S, Tellez C, Coronas J, Santamaria mance of carbonized membranes derived from an
J (2008) Separation of propylene/propane mixtures asymmetric hollow fiber membrane of 6FDA/BPDA-
by titanosilicate ETS-10 membranes prepared in DDBT copolyimide. J Membr Sci 215:169–183
O

Oriented Immobilized Anti-hIgG via the Fc region. These are more efficient techniques
Fc Fragment-Imprinted Cryogels resulting to the oriented immobilization of anti-
bodies and thus giving rise to highly accessible
Nilay Bereli, Handan Yavuz and Adil Denizli antigen-binding sites on the antibody and
Department of Chemistry, Biochemistry increase in the activity of the immobilized anti-
Division, Hacettepe University, Ankara, Turkey body molecule (Hober et al. 2007). However,
despite their general use as effective ligands for
the oriented immobilization of antibodies, they
Antibodies exhibit unique binding properties, have some drawbacks in their economical value,
high affinity and specificity towards a wide reusability, and concerns over the clearance of
range of natural and synthetic targets. Because leached ligand (Low et al. 2007). Small antibody
of these properties, antibodies are utilized in fragments can be evaluated as simple, inexpen-
many applications including therapeutics, diag- sive, more stable, general purpose ligands to be
nostics, research in biology and biotechnology, an alternative to protein A or G. In combination
immunoaffinity chromatography, etc. (Huse with an oriented immobilization method, these
et al. 2002). For medical applications, immuno- small antibody fragments allow an increased
globulins (IgGs) have been purified using a com- degree of immobilization of well-oriented and
bination of various methods like precipitation and active antibodies per solid support surface area,
chromatographic techniques including hydropho- hence facilitating higher antibody–antigen com-
bic interaction, histidine affinity, ion exchange, plex formation (Bonroy et al. 2006). Fc fragment-
dye affinity, and metal-chelate affinity imprinted poly(hydroxyethyl methacrylate)
(Tishchenko et al. 2002; Yavuz and Denizli cryogel (MIP) can be used for the oriented immo-
2005; Denizli 2011). Antibody immobilization bilization of anti-hIgG for IgG purification from
is an important step in the preparation of chro- human plasma. Non-imprinted poly
matographic immunoaffinity column. The recog- (hydroxyethyl methacrylate) cryogel (NIP) can
nition part of the antibody has to be accessible to be also used for random immobilization of anti-
maintain the antibody’s functionality and to hIgG to compare the adsorption capacities of
detect the analyte molecule. Therefore, during oriented (MIP/anti-hIgG) and random (NIP/anti-
immobilization, the proper orientation of anti- hIgG) cryogel columns. IgG adsorption capacity
bodies on the surface of the solid support is cru- is found to be three times higher than the NIP/
cial (Batalla et al. 2008). There are some more anti-hIgG column (29.7 mg/g) for the MIP/anti-
specific techniques using immobilized protein hIgG column (86.9 mg/g) (Fig. 1). Higher IgG
A or G for the immobilization of antibodies by adsorption capacity was observed from human
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_732-1
2 Oriented Immobilized Anti-hIgG via Fc Fragment-Imprinted Cryogels

Oriented Immobilized
Anti-hIgG via Fc
Fragment-Imprinted
Cryogels, Fig. 1 IgG
adsorption amounts of
MIP/anti-hIgG (oriented)
and NIP/ anti-hIgG
(random) cryogel (Bereli
et al. 2013)

plasma (up to 106.4 mg/g) with the MIP/anti- Comparision of random oriented immobilisation of
hIgG cryogel column. The results obtained are antibody fragments on mixed self-assembled mono-
layers. J Immunol Methods 312:167–181
promising and show that Fc fragments of anti- Denizli A (2011) Purification of antibodies by affinity
bodies with an oriented immobilization method chromatography. Hacet J Biol Chem 39:1–18
can be considered as a potential candidate for IgG Hober S, Nord K, Linhult M (2007) Protein
purification human plasma (Bereli et al. 2013). A chromatography for antibody purification.
J Chromatogr B 848:40–47
Huse K, Böhme HJ, Scholz GH (2002) Purification of
antibodies by affinity chromatography. J Biochem
References Biophys Methods 51:217–231
Low D, O’Leary R, Pujar NS (2007) Future of antibody
Batalla P, Fuentes M, Mateo C, Grazu V, Fernandez- purification. J Chromatogr B 848:48–63
Lafuente R, Guisan JM (2008) Covalent immobiliza- Tishchenko G, Dybal J, Meszarosova K, Sedlakova Z,
tion of antibodies on finally inert support surfaces Bleha M (2002) Purification of the specific immuno-
through their surface regions having the highest den- globulin G1by immobilized metal ion affinity chroma-
sities in carboxyl groups. Biomacromolecules tography using nickel complexes of chelating porous
9:2230–2236 and nonporous polymeric sorbents based on poly
Bereli N, Ert€urk G, Tumer MA, Say R, Denizli A (2013) (methacrylic esters). Effect of polymer structure.
Oriented immobilized anti-hIgG via Fc fragment- J Chromatogr A 954:115–126
imprinted PHEMA cryogel for IgG purification. Yavuz H, Denizli A (2005) Immunoadsorption of choles-
Biomed Chromatogr 27:599–607 terol on protein A oriented beads. Macromol Biosci
Bonroy K, Frederix F, Reeksmans G, Dewolf E, Palma 5:39–48
RD, Borghs G, Declerck P, Goddeeris B (2006)
O

Oxidative Coupling in Membrane formation (Kondratenko and Baerns 2008). By


Reactors supplying the oxygen through the reactor wall, a
rather low and constant oxygen partial pressure in
Juergen Caro axial direction of a tubular reactor can be
Institut f€
ur Physikalische Chemie und achieved which should be beneficial for selectiv-
Elektrochemie der Leibniz, Universität ity. Hot spots and explosive mixtures – like often
Hannover, Hannover, Germany observed for co-feed reactors – can be avoided in
the case of the membrane distributor reactor
(Dittmeyer and Caro 2008; Caro 2010). How-
Oxidative coupling of methane according to ever, whereas best C2 yields in classical packed
2CH4 þ O2 ! C2 H4 þ 2H2 O is a promising bed reactors with an oxygen/methane co-feed
way to transform natural gas into ethylene and reach 30 %, best membrane reactor data are of
ethane. From numerous classical co-feed experi- the order of 15 % (Tan and Li 2006) or 17 %
ments in packed bed reactors it follows that for a (Czuprat et al. 2010).
high C2 selectivity of about 70 %, the CH4/O2
ratio must be high. To ensure a high C2 selectiv-
ity, the reaction has to be performed at low oxy-
References
gen partial pressure. This situation can be ensured
by applying the concept of distributed oxygen Caro J (2010) Basic aspects of membrane reactors. In:
dosing in “membrane distributor reactor” with Drioli E, Giorno L (eds) Comprehensive membrane
dense (perovskite-like ceramic, silver) or porous science and engineering, vol 3. Elsevier, Amsterdam,
membranes. The accepted reaction mechanism pp 1–108
Czuprat O, Schiestel T, Voss H, Caro J (2010) Oxidative
assumes as first step the formation of CH3 radi- coupling of methane in a BCFZ Perovskite hollow
cals on a heterogeneous catalyst. After this het- fiber membrane reactor. Ind Eng Chem Res
erogeneous step, the combination of two CH3 49:10230–10236
radicals to ethane is proposed in a homogeneous Dittmeyer R, Caro J (2008) Catalytic membrane reactors.
In: Ertl G, Knözinger H, Sch€
uth F, Weitkamp J (eds)
gas phase reaction, followed by an oxidehydro- Handbook of heterogeneous catalysis. Wiley-VCH,
genation of the ethane to ethylene. This reaction Weinheim, pp 2198–2248
chain can be realized in a catalytic membrane Tan X, Li K (2006) Oxidative coupling of methane in a
reactor with oxygen supply from surrounding air perovskite hollow-fiber membrane reactor. Ind Eng
Chem Res 45:142–149
applying established heterogeneous catalysts like
2 wt% Mn/5 wt% Na2WO4 on SiO2 for the CH3

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_734-6
P

Parameter Estimation: Optimization solution. In other cases, one exploits numerical


of Membrane Operation methods such as quadratic or nonlinear program-
ming to solve the problem.
Radoslav Paulen Objective function (1a) represents the
Department of Biochemical and Chemical so-called least squares estimation cost, and it is
Engineering, Technische Universität Dortmund, recognized in statistics as a maximum likelihood
Dortmund, Germany estimation under assumption of normal distribu-
tion of measurement error.
Parameter estimation finds its applications in a
Parameter estimation, in engineering applica- field of membrane engineering and processes.
tions, represents a problem which arises in These include nonlinear estimation of parameters
modeling and control when one wants to describe of pervaporation (Caoa and Henson 2003),
physical reality (e.g., behavior of a system) by a reverse osmosis (Chatterjee et al. 2004), and
model. modeling and control of other membrane pro-
Mathematically speaking, it is desired to cesses (Selby and Shannon 2009; Madyastha
determine values of model parameters, p, which and Prasad 2011).
minimize the difference between the set of Problem of parameter estimation is closely
n measured data, y, and the set of data, y^, related to finding of intervals of confidence for
predicted by a model. This problem can be writ- estimated parameters. In principle, this problem
ten as follows: is based on identifying the sensitivities of esti-
mated parameters to observed data and was
X
n treated in study of gas permeation in polymers
min ðyi  y^i Þ2 (1a) by (Scheichl et al. 2005).
p
i¼1

s:t: f ðy^, pÞ ¼ 0 (1b)


References
where Eq. 1b stands for the model, in general a set
of equations of different nature (e.g., linear, Caoa B, Henson MA (2003) Nonlinear parameter estima-
nonlinear, dynamic, stochastic) which relates tion for solution-diffusion models of membrane
pervaporation. Ann N Y Acad Sci 984(1):370–385.
predicted behavior of a system with estimated doi:10.1111/j.1749-6632.2003.tb06013.x, ISSN
parameters. If f() is linear and no other con- 1749-6632
straints for p exist, problem (1) has analytical Chatterjee A, Ahluwalia A, Senthilmurugan S, Gupta SK
(2004) Modeling of a radial flow hollow fiber module

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_735-2
2 Parameter Estimation: Optimization of Membrane Operation

and estimation of model parameters using numerical polymers: parameter identification and nonlinear
techniques. J Membr Sci 236(1–2):1–16. doi:10.1016/ regression analysis. J Membr Sci 254(1–2):275–293.
j.memsci.2004.01.006, ISSN 0376-7388 doi:10.1016/j.memsci.2005.01.019, ISSN 0376-7388
Madyastha VK, Prasad V (2011) Joint state and parameter Selby JC, Shannon MA (2009) Inflation of a circular
estimation for a membrane bioreactor system. Asia elastomeric membrane into a horizontally semi-
Pac J Chem Eng 6(3):406–422. doi:10.1002/apj.578, infinite liquid reservoir of finite vertical depth: estima-
ISSN 1932-2143 tion of material parameters from volume–pressure
Scheichl R, Klopffer MH, Benjelloun-Dabaghi Z, data. Int J Eng Sci 47(5–6):718–734. doi:10.1016/j.
Flaconneche B (2005) Permeation of gases in ijengsci.2009.01.007, ISSN 0020-7225
P

Polyether Block Amide (PEBAX) at low temperatures, the value of which lies
between 30  C and 20  C mostly depending
Anja Car on its molecular weight of the sequences
Department of Chemistry, University of Basel, (Bailey and Koleske 1976). The glass-transition
Basel, Switzerland temperature (Tg) is about 50  C due to the
flexible segment (Patel and Spontak 2004).
Through a proper combination of the polyamide
®
Polyether block amide is a multiblock copoly- and the polyether blocks, a wide range of Pebax
mer with two types of segments, rigid polyamide grades with a variety of end-use characteristics
(PA) and flexible polyether known under the can be designed (Pebax ® Technical Data Sheets).
trade name Pebax ® (http://www.pebax.com/ In general, these polymers possess a broad range
sites/pebax/en/home.page). It is obtained by of flexibility without the use of additives while
polycondensation reaction (Fakirov 2005) of a maintaining high strength and toughness.
carboxylic acid polyamide (PA6, P11, P12) with Because of the thermoplastic qualities, it can be
an alcohol-terminated polyether either polytetra- easily processed, extruded, and shaped at ele-
methylene glycol (PTMG) or polyethylene glycol vated temperatures, and upon cooling, its elastic-
(PEG) with general chemical structure (Fig. 1): ity will allow it to return to its original length or
Pebax ® consists of a linear chain of polyamide shape after being stretched, compressed, or
and polyether segment (block) in an orderly pat- deformed. Depending on the nature and the rela-
tern and belongs to the group of thermoplastic tive content of both segments, certain grades of
elastomers (Holden et al. 1996). The combination Pebax ® copolymers have great film-forming abil-
of the rigid PA segment and the flexible polyether ity; thus, they attracted greater attention as a
segment yields a block copolymer that exhibits a promising membrane material (Blume
microphase-separated morphology (Bates 1991) et al. 1990). The material offers strong resistance
due to the polarity differences between them: a to a range of chemicals, and it is not affected by
crystalline PA and an amorphous polyether exposure to saline or sulfuric acid (Carson
phase. The crystalline phase allows the copoly- et al. 2010). It can be sterilized by a variety of
mer to behave as a thermoplastic and the amor- methods including gamma radiation and steam
phous phase imparts elastomer characteristics. autoclave. Pebax ® is considered as a high per-
The PA block melts in the range 130–200  C former among its thermoplastic elastomer peers
(Rulkens et al. 2012); the exact value depends because it is lightweight and because it offers a
on average molecular weight and content of the wider range of flexibility and hardness, a higher
PA in the copolymer. Polyether block crystallizes energy return, a greater resistance to fatigue, and
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_736-2
2 Polyether Block Amide (PEBAX)

Polyether Block Amide


(PEBAX), Fig. 1 Chemical
structure of Pebax ®

better dimensional stability under physical and Fakirov S (2005) Handbook of condensation thermoplas-
thermal stress (McKeen et al. 2010). tic elastomers. Wiley-VCH Verlag GmbH & Co,
Weinheim
Holden G, Legge NR, Quirk RP, Schroeder HE
(1996) Thermoplastic elastomers. Hanser Publishers,
Munich
References McKeen LW (2010) Tribological properties of plastic and
elastomers, 2nd edn. Elsevier
Bailey JFE, Koleske JV (1976) Poly(ethylene oxide). Patel NP, Spontak RJ (2004) Mesoblends of polyether
Academic, New York block copolymers with Poly(ethylene glycol). Macro-
Bates FS (1991) Science polymer-polymer phase behav- molecules 37:1394–1402
ior. 251:898–905 Pebax ® Technical Data Sheets. http://www.matweb.com/
Blume I, Pinnau I (1990) Composite membrane, method search/GetMatlsByTradename.aspx?navletter=p&
of preparation and use. US Patent 4,963,165 tn=Pebax%C2%AE
Carson C, Sik R (2010) Laser machining polyether block Rulkens R (2012) Chemistry and technology of polyam-
amide tubing. Eur Med Device Technol ides. Polym Sci Compr Ref 5:431–467
P

Photolysis in Photocatalytic whereas values of 62 % and 24 % were obtained


Membrane Reactors by using photo-assisted Fenton and Fenton
AOPs, respectively. Thus, in the membrane reac-
Palmisano Leonardo tor, only the Fenton and the photo-assisted
Dipartimento di Energia, Ingegneria Fenton were tested. In the latter case the results
dell’Informazione e Modelli Matematici showed a drug degradation higher than 92 %, a
(DEIM), Universite di Palermo, Palermo, Italy mineralization higher than 55 %, and a membrane
retention of the catalyst in solution higher than
95 %.
Photolysis is a chemical process which is able to The combination of a dialysis membrane and a
break down molecules into smaller units through photochemical reactor into a membrane
the absorption of light. It can be carried out in a photoreactor (MPR) to mineralize organic com-
device combining also a membrane. Some results pounds was described by Azrague et al. (2005).
obtained in various photocatalytic membrane A pollutant model (2,4-dihydroxy benzoic acid)
reactors are summarized in the following. was mineralized from turbid waters in the
Some advanced oxidation processes (AOPs) photoreactor by using VUV (vacuum ultraviolet)
such as Fenton H2O2/Fe2+, photo-assisted Fenton irradiation (172 nm). A model based on diffusion
UV/H2O2/Fe2+, UV photolysis, and photo- through the membrane and first-order reaction in
assisted Fenton like UV/O2/Fe2+ have been tested the reactor was in good agreement with the exper-
for the degradation of gemfibrozil (a widely used imental data, in a wide range of operating condi-
blood lipid and cholesterol-modifying drug) in tions. This “advanced oxidation process”
aqueous solution in a batch system and then in a produces high concentrations of hydroxyl radi-
membrane reactor (Molinari et al. 2007). cals and is a good method to mineralize organic
A nanofiltration/reverse osmosis type cross- compounds.
linked polyamide UTC-60 (Toray) membrane The membrane efficiency to photodegrade
(19 cm2) was used. Gemfibrozil at an initial con- typical water pollutants was evaluated in a con-
centration equal to 5 mg/L was degraded in the tinuous flow water purification device, applying
batch degradation tests by employing the four UV irradiation on both membrane sides by
AOPs, but numerous peaks of intermediates Romanos et al. (2012). The developed composite
were observed by HPLC analyses. Indeed NF membranes were highly efficient in the
dissolved oxygen concentration (DOC) analyses decomposition of methyl orange exhibiting low
indicated a poor mineralization in the case of adsorption-fouling tendency and high water per-
photolysis (3.1 %) and UV/O2/Fe (10 %), meability. A chemical vapor deposition (CVD)-
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_738-2
2 Photolysis in Photocatalytic Membrane Reactors

based innovative approach was applied with the pH of the water (3.5, 7.0 and 10.0) and to the
purpose to develop composite TiO2 catalyst dose applied (100–600 gTiO2/m3). The
photocatalytic nanofiltration (NF) membranes. results indicated the efficiency of the
The method involved pyrolytic decomposition photocatalytic process for fulvic acid removal
of titanium tetraisopropoxide (TTIP) vapor and from water and the usefulness of the ultrafiltra-
formation of TiO2 nanoparticles through homo- tion membrane in the recovery of the catalyst
geneous gas-phase reactions and aggregation of used. The values of the reaction rate constant
the produced intermediate species. The grown and the halftime of fulvic acid degradation were
nanoparticles are diffused and deposited on the determined using a kinetic model based on a first-
surface of gamma-alumina NF membrane tubes. order reaction. Relations between rate constant,
The CVD reactor allowed for online monitoring pH, and photocatalyst concentration in the reac-
of the carrier gas permeability during the treat- tion environment were found.
ment, providing a first insight on the pore effi-
ciency and thickness of the formed photocatalytic
layers. In addition the thin TiO2 deposits were References
developed on both membrane sides without
sacrificing the high yield rates. Important inno- Azrague J, Puech-Costes E, Aimar P, Maurette MT,
Benoit-Marquie FB (2005) Membrane photoreactor
vation was also introduced in what concerns the
(MPR) for the mineralisation of organic pollutants
photocatalytic performance evaluation. from turbid effluents. J Membr Sci 258:71–77
Fulvic acids were removed from model solu- Molinari R, Argurio P, Poerio T, Bonaddio F (2007) Photo
tions by catalysis, photolysis, and photocatalysis, assisted Fenton in a batch and a membrane reactor for
degradation of drugs in water. Sep Sci Technol
as well as in the integrated process of
42:1597–1611
photocatalysis and ultrafiltration (Rajca et al. Rajca M, Bodzek M, Cichy J (2011) Kinetics of fulvic acid
2011). Experiments were carried out in the degradation in the integrated process photooxidation-
Heraeus reactor, where model water of an ultrafiltration. Ochrona Srodowiska 33:63–66
Romanos GE, Athanasekou CP, Katsaros FK,
approximately 10 g/m3 content of fulvic acids
Kanellopoulos NK, Dionysiou DD, Likodimos V,
was treated. TiO2 was used as a photocatalyst. Falaras P (2012) Double-side active TiO2-modified
The efficiency of fulvic acid oxidation, measured nanofiltration membranes in continuous flow
in terms of dissolved organic carbon content and photocatalytic reactors for effective water purification.
J Hazard Mater 211:304–316
UV absorbance (l = 254 nm), was related to the
P

Polarization in Membrane membrane techniques, such as microfiltration


Operations (MF) and ultrafiltration (UF), which are applied to
separate the macromolecular solutes, small parti-
Maria Tomaszewska cles, colloids, and emulsions. The concentration of
Faculty of Chemical Technology and the accumulated molecules might be so high that a
Engineering, West Pomeranian University of gel layer can be formed on a membrane, which
Technology, Szczecin, Poland induces an additional resistance to the mass transfer
on the feed side.
In reverse osmosis (RO), an increase of salt
Polarization phenomena are inherent to all mem- concentration in the boundary layer can increase
brane separation processes. Since a membrane the osmotic pressure and reduce the driving force.
has the ability to transfer one component of a The severity of CP in RO is lower than in MF or
mixture more readily than others or to retain
solutes completely, the rejected substances are mass transfer
gradually accumulated at the membrane surface,
whereas a solvent permeates freely through the boundary
membrane. This leads to the formation of a layer
boundary layer adjacent to the membrane,
where the concentration of the retained solutes
is higher than in a bulk solution (Fig. 1). This cm
difference in the concentration of solutes is
termed as concentration polarization (CP). J
bulk flow

The CP phenomenon causes a serious problem cB


in every membrane process because it reduces the
driving force of the mass transfer and thus leads dc cp
to a decrease in the permeate flux. JB = D
The extent of CP strongly depends on the type dx
of membrane process, its driving force, and the feed
composition. The CP effect is most severe when a
permeate flux is high and the mass transfer coeffi- membrane
cients (and diffusion coefficients) of the separated
Polarization in Membrane Operations,
species are low (Table 1). Thus, the CP is espe- Fig. 1 Concentration polarization. Concentration profile
cially severe in the case of pressure driven under steady-state conditions

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_742-2
2 Polarization in Membrane Operations

Polarization in Membrane Operations, Table 1 Effects of polarization concentration in various membrane


operations (based on Mulder 1991)
Membrane operation CP influence Mass transfer coefficient/diffusion coefficient Permeate flux
Reverse osmosis Moderate Large /10 9 m2/s Small/moderate
Nanofiltration Moderate Large Moderate
Ultrafiltration Strong Small/10 10 to 10 11m2/s Large
Microfiltration Strong Small/10 10 to 10 11m2/s Large
Gas separation Very low Large/10 4 to 10 5m2/s Small
Pervaporation Low Large Small
Electrodialysis Strong
9
Dialysis Low Large/10 m2/s Small
Membrane distillationa Low Large Small/moderate
a
Strong influence of temperature polarization

Polarization transfer of cations


in Membrane
Operations, boundary boundary
Fig. 2 Concentration layer layer
polarization in
electrodialysis in the
presence of cation-selective anion
concentration

membrane
anion
anode cb+ cathode

cm+

cation-selective
membrane

UF because the permeate flux is lower and the electrical potential difference (driving force)
mass transfer coefficients of salts are high. How- through an ion-selective membrane. Cations are
ever, an increase of salt concentration in the layer driven to cathode and anions to anode. For exam-
adjacent to the membrane results in their precip- ple, through a cation-selective membrane only
itation onto the membrane surface (scaling), cations can be transferred at the potential differ-
which contributes to a decrease of permeate flux ence. However, the transfer across the membrane
(Mulder 1991). is faster than in boundary layers on both sides of
Scaling is also a serious problem in the membrane. Thus, the concentration of cations
nanofiltration (NF). The CP in NF causes a will be lower at the membrane surface on the
reduction of a permeate flux mainly due to an anode side and higher at the membrane surface
increase of osmotic pressure of the retained on the cathode side (Fig. 2). Thus, CP appears on
salts. Moreover, similarly as in UF and MF, the both sides of the membrane. Moreover, a diffu-
accumulated organic molecules can form a gel sive flow occurs in the boundary layers (Mulder
layer (fouling or biofouling) (Schafer et al. 2005). 1991).
The concentration polarization also strongly The effect of CP on the membrane processes
limits the efficiency of electrodialysis (ED). The such as gas separation, pervaporation, and dialy-
transport of charged molecules is the result of an sis is low or very low (Table 1).
Polarization in Membrane Operations 3

In the case when a hydrophobic membrane polarization. Additionally, an accumulation of


separates two solutions of different temperature solutes on the feed side leads to the concentration
as in membrane distillation (MD), the tempera- polarization.
ture and concentration polarization phenomena The extent of CP can be reduced by increasing
occur. In MD, only volatile components are trans- flow rate of the stream over a membrane, appli-
ferred through a hydrophobic, porous membrane. cation of permeate pulsing, operation below a
Therefore, the energy required for water evapo- critical flux, or using an ultrasound system
ration is supplied from hot feed solution on the (Schafer et al. 2005).
liquid-membrane interface. As a result the local
temperature in the boundary layer is gradually
decreasing. On the cold side, the water vapor is
References
condensed and energy (latent heat) is released,
therefore, the temperature in the boundary layer Mulder M (1991) Basic principles of membrane technol-
increases. For this reason, the temperature of the ogy. Kluwer, Dordrecht
liquid-membrane interface on both sides of the Schafer AI, Fane AG, Waite TD (2005) Nanofiltration:
membrane is different from that in bulk solutions. principles and applications. Elsevier, Oxford
This difference is referred to as temperature
A

Al2O3 Porous Membranes multilayered structures of other oxide or


non-oxide materials. More recently, alumina
Sophie Cerneaux porous membranes found a new application as
UMR 5635 ENSCM, CNRS, UM, Institut hard template for the fabrication of nanotubes
Européen des Membranes, Montpellier, France and nanowires through electrodeposition and alu-
mina membrane etching (Burggraaf and Cot
1996; Lee and Pope 1994).
Synonyms The filtration process and therefore the elimi-
nation of different species from polluted water,
Aluminum (III) oxide porous membranes or alu- for example, strongly depend on the type of mem-
mina porous membranes brane used, its porosity, and pore size. As
recommended by IUPAC, porous membranes
are classified according to their connected pore
Characteristics size being microporous for pore diameters lower
than 2 nm, mesoporous for pore diameters in the
Al2O3 is an amphoteric oxide that exhibits poly- range 2–50 nm, and macroporous for pore sizes
morphic crystalline forms upon temperature superior than 50 nm (Koros et al. 1996). Respec-
treatment. A wide variety of alumina powders tively, porous membranes will be applied to sep-
are commercially available with different particle aration processes such as nanofiltration,
sizes. ultrafiltration, and microfiltration.
Alumina porous membranes are commercially The synthesis of macroporous and
available inorganic ceramic membranes widely mesoporous membranes is often made by consol-
used in membrane processes related to water idation of particles followed by thermal removal
treatment essentially. They are shaped in mono- of organic additives. Going to nanofiltration
lith, honey comb, flat, monochannel, and application, the microporous network is directly
multichannel configurations or as thin films. prepared from a sol containing particles lower
Alumina membranes may be prepared by than 10 nm followed by an appropriate
anodic oxidation of aluminum foil to design sintering step.
well-ordered and straight pore channels in the
membrane or by sol-gel route using colloids or
Al molecular precursors to yield porous
supported membranes. In addition, alumina
macroporous supports are also used for
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_745-3
2 Al2O3 Porous Membranes

References Koros WJ, Ma YH, Shimidzu T (1996) Terminology for


membranes and membrane processes. Pure Appl
Burggraaf AJ, Cot L (1996) Fundamentals of inorganic Chem 68(7):1479–1489
membrane science and technology. Elsevier, Lee BI, Pope EJA (1994) Chemical processing of
Amsterdam ceramics. Marcel Dekker, New York
P

Process Control in Membrane optimal, adaptive, robust, stochastic, or any other


Operations type of process control.
Process control can be designed by exploiting
Radoslav Paulen neural network or fuzzy logic approach. The lat-
Department of Biochemical and Chemical ter technique was used to control microfiltration
Engineering, Technische Universtät Dortmund, process by Perrot et al. 1996.
Dortmund, Germany However, the most popular control applica-
tions are accompanied with the use of
proportional-integral-derivative (PID) controller.
Efficient automatic control system is an essential Its control law can be written as
part of every plant being operated in chemical
ðt
industry. It may be implemented for various rea- d
uðtÞ ¼ K p eðtÞ þ K i eðtÞdt þ K d eðtÞ
sons: plant and environmental safety, fulfillment 0 dt
of varying process demands, rejection of input
disturbances, optimal production desire, etc. where Kp, Ki, and Kd are proportional, integral,
Process control is usually achieved via feed- and derivative gains, respectively, and e(t) repre-
back policy. By measuring time-varying process sents control error, a difference between desired
outputs y(t) (controlled variables), such as tem- and actual value of the output. There are numer-
perature or concentration, one decides about pro- ous applications of PID controller in membrane
cess inputs u(t) (manipulated variables), such as technology and processes (van Reis et al. 1997;
input power to heating cell or valve position, to Smith et al. 2005; Blankert et al. 2007; Yee
attain some or all of the abovementioned goals. et al. 2008).
Classical control theory defines a fashion in
which obtained measurements are used to iden-
tify value of input as a control law. Its basic form
References
can be stated as
Blankert B, Betlem BHL, Roffel B (2007) Development
uðtÞ ¼ f ðyðtÞÞ of a control system for in-line coagulation in an ultra-
filtration process. J Membr Sci 301(1–2):39–45.
where f() represents a function which can take doi:10.1016/j.memsci.2007.05.033, ISSN 0376-7388
Perrot N, Trichard JM, Trystram G, Decloux M (1996)
various forms and can be designed using analyt- Automatic control of the crossflow microfiltration pro-
ical or numerical methods in order to establish cess using fuzzy logic. J Membr Sci 116(1):93–105.
doi:10.1016/0376-7388(96)00027-0, ISSN 0376-7388

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_749-4
2 Process Control in Membrane Operations

Smith PJ, Vigneswaran S, Ngo HH, Ben-Aim R, Nguyen ultrafiltration process control. J Membr Sci
H (2005) Design of a generic control system for 130(1–2):123–140, ISSN 0376-7388
optimising back flush durations in a submerged mem- Yee KWK, Alexiadis A, Bao J, Wiley DE (2008) Effects
brane hybrid reactor. J Membr Sci 255(1–2):99–106. of multiple-stage membrane process designs on the
doi:10.1016/j.memsci.2005.01.026, ISSN 0376-7388 achievable performance of automatic control.
van Reis R, Goodrich EM, Yson CL, Frautschy LN, J Membr Sci 320(1–2):280–291. doi:10.1016/j.
Whiteley R, Zydney AL (1997) Constant Cwall memsci.2008.04.010, ISSN 0376-7388
P

Productivity and Footprint in Gas (Eq. 2). When the value of this ratio is higher than
Separation 1, membrane operations should be preferred,
whereas, for values lower than 1, traditional
Adele Brunetti units should be chosen.
National Research Council, Institute for
Membrane Technology (ITM-CNR), The Productivityi =Footprint
University of Calabria, Rende (CS), Italy Productivity
¼ (1)
Footprint occupied by the installation
The productivity to footprint compares the pro-
Productivity footprint ratio
ductivity of the separation system with respect to
the installation area occupied by the system itself ðProductivityi =FootprintÞMembranes
¼
(Eq. 1) (Criscuoli and Drioli 2007). Considering ðProductivityi =FootprintÞTraditional technology
the same area occupied by the units, this metric (2)
identifies the most productive scheme to get a set
target. Future plants should be characterized by References
high productivities and low sizes; therefore, a
high value of this index is highly desired. Criscuoli A, Drioli E (2007) New metrics for evaluating
To compare two different technologies that the performance of membrane operations in the logic
of process intensification. Ind Eng Chem Res
can be used for the same separation, the ratio
46:2268–2271
between the values of productivity/footprint
ratio obtained for each of them can be defined

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_752-1
R

Reliability in Gas Separation induce unscheduled shutdowns. The new PSA are
designed with alternate modes of operation, in
Adele Brunetti which 100 % of design capacity can be achieved
National Research Council, Institute for while bypassing any failed valve or instrument,
Membrane Technology (ITM-CNR), The with only a slight loss of recovery. Failures are
University of Calabria, Rende (CS), Italy automatically detected and bypassed by the
microprocessor-based control system. However,
stronger and periodic control cycles are required.
The reliability takes into account the on-stream The cryogenic process is considered by
factors which can cause unscheduled shutdowns. refiners to be less reliable than the PSA or mem-
It is an important project consideration, particu- brane processes; this is mainly due not to the
larly if the process is a primary source of make-up process itself but to the need for feed pretreat-
hydrogen to a hydroprocessor or other main- ments. Failure of the pretreatment system usually
stream refinery processes (Miller and Stöcker results in contaminants freezing in the cold box,
1989; Brunetti et al. 2010). leading to shutdown. In this case, a “thaw” is
Membrane systems are extremely reliable necessary prior to restart. The pretreatment sys-
with respect to the on-stream factor. The mem- tem itself is often more complex than the cryo-
brane separation process is continuous and has genic system.
few control components which can cause a shut-
down. Typically, the response to unscheduled
shutdowns is rapid. Absorption systems are mod- References
erately reliable. The large equipment associated
with the process for avoiding the formation of Brunetti A, Bernardo P, Drioli E, Barbieri G (2010) Mem-
brane engineering progresses and potentialities in gas
degradation and corrosion products and the pres-
separations. In: Yampolskii Y, Freeman B (eds) Mem-
ence of particles can cause unexpected brane gas separation. Wiley, New York, pp 281–312
shutdowns. Miller GQ, Stöcker J (1989) Selection of a hydrogen
PSA systems are also moderately reliable. The separation process NPRA Annual Meeting 19–21
Mar, San Francisco
numerous valves associated with the process can

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_753-1
G

Genotoxin Removal threshold limits of genotoxins via annually issued


guidelines. Besides the conventional API down-
Gyorgy Szekely stream processes such as recrystallization, frac-
Department of Chemical Engineering, Imperial tional distillation, chromatography, extraction,
College London, London, UK and adsorbents, new technologies are being
implemented in the pharmaceutical industry.
Application of nanofiltration alone and combined
Synonyms with adsorbents are proposed as alternative puri-
fication technologies assuring ultralow genotoxin
Degenotoxification contaminations in drug products. API post-
reaction streams usually feature organic solvents,
limiting the selection of membranes to be used in
Definition the process. Commercially available polymeric
and ceramic membranes stable in organic sol-
Genotoxin removal by membranes is an emerg- vents include Koch SelRO, Evonik DuraMem
ing purification technology aiming to reach series, SolSep NF series, Borsig GMT-oNF
ultralow genotoxic impurity levels in order to series, as well as Inopor and Pervap ceramic
address health and environmental regulations. membranes. The feasibility of API degenotoxi-
fication by organic solvent nanofiltration (OSN)
has been successfully applied in diafiltration
Characteristics mode where fresh solvent is continuously added
to the retentate in order to push the relatively
The main challenge of genotoxin removal by small genotoxic molecules through the mem-
membranes lies in the fact that most of them are brane, while the relatively large API molecules
highly reactive species and thus can attack poly- are retained as depicted in Fig. 1 (Székely 2011).
meric membrane framework at molecular level. The aim is achieving high genotoxin removal and
Degenotoxification of active pharmaceutical low API loss which mainly depends on the
ingredients (API) is of utmost importance to molecular size gap between the impurity and the
drug manufacturers. Genotoxicity of pharmaceu- API as well as the polarity of the impurity. Hybrid
tical impurities is being continuously evaluated processes featuring OSN and adsorbents have
increasing the list of such highly toxic impurities. been developed for the removal of genotoxic
Pharmaceutical regulatory authorities draw the palladium, impurity retained (Pink 2008), and
attention to API purification and strict the 1,3-diisopropylurea, API retained (Székely
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_754-7
2 Genotoxin Removal

Genotoxin Removal,
Fig. 1 Scheme of
genotoxin removal by OSN
with potential reverse
osmosis for solvent
recycling

2012), from post-reaction solutions. In the former UTC-20, and UTC-60 membranes was applied
case, the Suzuki post-reaction solution was for the removal of genotoxic atrazine – banned
subjected to OSN, and the palladium was retained as a total herbicide in Europe since 1991 – from
by the membrane, while the API was collected in different water matrices including distilled water,
the permeate. On the contrary, in the latter case, tap water, and river water (Zhang 2004).
the genotoxin was removed with the permeate,
while the API was retained. In both cases the
genotoxin levels were reduced further by using
References
commercially available adsorbents or tailor-
made molecularly imprinted polymers. Not only De Luca G, Donato L, Del Blanco SG, Tasselli F, Drioli
has the combination of molecular imprinting and E (2011) On the cause of controlling affinity to small
membrane technology provided an efficient molecules of imprinted polymeric membranes pre-
genotoxin removal process but their fusion as pared by noncovalent approach: a computational and
experimental investigation. J Phys Chem
well. Molecularly imprinted membranes (MIM) B 115:9345–9351
can also be used for API degenotoxification. Pink CJ, Wong H, Ferreira FC, Livingston AG
Potentially genotoxic 4,40 -methylenedianiline (2008) Organic solvent nanofiltration and adsorbents;
has been applied as a template for MIM adsor- a hybrid approach to achieve ultra low palladium con-
tamination of post coupling reaction products. Org
bents (De Luca 2011). Environmental and eco- Process Res Dev 12(4):589–595
nomic analysis proved the sustainability of API Székely GY, Bandarra J, Heggie W, Sellergren B, Ferreira
degenotoxification by membrane processes in FC (2011) Organic solvent nanofiltration: a platform
comparison with conventional API purification for removal of genotoxins from active pharmaceutical
ingredients. J Membr Sci 381(1–2):21–33
methodologies such as chromatography and Székely GY, Bandarra J, Heggie W, Sellergren B, Ferreira
recrystallization (Székely 2013). Besides phar- FC (2012) A hybrid approach to reach stringent low
maceutical purification, control of genotoxins is genotoxic impurity contents in active pharmaceutical
also an environmental concern. Nanofiltration ingredients: combining molecularly imprinted poly-
mers and organic solvent nanofiltration for removal
featuring DESAL 51 HL, DESAL 5 DL, of 1,3-diisopropylurea. Sep Purif Technol 86:79–87
Genotoxin Removal 3

Székely GY, Gil M, Sellergren B, Heggie W, Ferreira FC Zhang Y, Van der Bruggen B, Chena GX, Braeken L,
(2013) Environmental and economic analysis for Vandecasteele C (2004) Removal of pesticides by
selection and engineering sustainable API degenotox- nanofiltration: effect of the water matrix. Sep Purif
ification processes. Green Chem. doi:10.1039/ Technol 38:163–172
c2gc36239b
S

Screen Printing of Membranes technology, solar cells, fuel cells, membrane


switches, etc.
Tauqir A. Sherazi
Department of Chemistry, COMSATS Institute
of Information Technology, Abbottabad,
Applications
Pakistan
Membrane Switches
Screen printing is commonly used in manufactur-
Screen Printing
ing process of membrane switches where circuit
printing, graphic printing, and sometimes print-
Screen printing is simple, economical, and versa-
ing of industrial material such as adhesives and
tile than traditional printing techniques. This
spacer layers can be achieved. Since membrane
technique is more suitable for flat or relatively
switches are used to enter function commands,
flat surface; however, it could also work with less
they have wide range of applications in electron-
planar surfaces. A screen or fine mesh tightly
ics such as cellular phones, calculators, remote
stretched with a rigid frame is required. During
controls, machine controls, microwave ovens,
printing, the undesired area of the mesh or screen
and kitchen appliances, etc.
is masked out according to the desired printing
Screen printing offers a wide range of wet ink
sketch. The screen is then positioned over the
deposit thicknesses from which to create the cir-
object to be printed and the ink is applied onto
cuits (from a few microns to several hundreds of
the screen followed by pressing the ink through
microns). Moreover, printing of viscous conduc-
the screen using squeegee. The distribution of
tive, resistive, and adhesive materials could be
masked and unmasked area of the screen design
achieved. Inks used for membrane switches
the print on the object followed by drying or
include polymer thick film silver conductive and
curing. Proper postprint curing makes the print
resistive inks, adhesives, and solvent based
permanent and retains even under severe condi-
(vacuum forming) and graphic UV-curing inks.
tions. A variety of inks can be applied to a range
Substrate materials typically used in membrane
of materials such as ceramics, textile, glass,
switch fabrication include polyester foils for the
metal, paper, and plastic. Consequently, screen
circuit layers and polycarbonate for the graphic
printing is used in many industries including tex-
overlays (Membrane Switches 2013).
tile, medical devices, advertizing, snowboard
graphics, decals, printed electronics, thick film

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_757-1
2 Screen Printing of Membranes

Fuel Cell Membranes planar potentiometric electrode, one layer can


Membrane electrode assembly (MEA) is an work as an electric contact of the electrode. The
important part of fuel cells. Fabrication of MEA sensitive membrane can be the next layer, and
also involves the coating of catalyst layer onto finally the insulating layer that represents
membrane or to the gas diffusion layer. Catalyst (together with the substrate) an equivalent of a
layer structures can be modified by changing conventional electrode body (Tymecki
coating methods which significantly affect the et al. 2006; Koncki et al. 1999).
performance of MEA. Spraying, screen printing,
brushing, and decal methods have been applied to
fabricate catalyst layers and carbon electrode References
layers to find out the economic ways suitable for
mass production. Cho JH, Kim JM, Prabhuram J, Hwang SY, Ahn DJ, Ha
HY (2009) Fabrication and evaluation of membrane
Spraying method and brushing method are electrode assemblies by low-temperature decal
widely used at laboratory scale but these methods methods for direct methanol fuel cells. J Power
are difficult to apply on large scale/mass produc- Sources 187:378–386
tion (Yoon et al. 2003). Sputtering is another Huang KL, Lai YC, Tsai CH (2006) Effects of sputtering
parameters on the performance of electrode s fabri-
interesting method for coating a small amount
cated for proton exchange membrane fuel cells.
of catalyst in a vacuum, although it shows low J Power Sources 156:224–231
single cell performance (Huang et al. 2006). The Jeon S, Lee J, Rios GM, Kim H-J, Lee S-Y, Cho E (2010)
coating performed by decal method showed low Effect of ionomer content and relative humidity on
polymer electrolyte membrane fuel cell (PEMFC) per-
electrochemical performance when applied to
formance of membrane-electrode assemblies (MEAs)
hydrocarbon polymer electrolyte membrane prepared by decal transfer method. Int J Hydrog
(PEM), which limits mass production and its Energy 35:9678–9686
application to various types of PEMs (Cho Koncki R, GøaÎ S, Dziwulsk J, Palchetti I, Mascini
M (1999) Disposable strip potentiometric electrodes
et al. 2009; Jeon et al. 2010). Owing to the advan- with solvent-polymeric ion-selective membranes fab-
tages of reproducibility, easy procedures, and ricated using screen-printing technology. Anal Chim
economic catalyst usage for mass production, Acta 385:451–459
the screen-printing method is proved as an effi- Membrane switches. www.sefar.com. Retrieved 14 Sept
2013
cient way to coat the membranes with catalyst
Rajalakshmi N, Dhathathreyan KS (2007) Catalyst layer
layer for fuel cells applications (Rajalakshmi and in PEMFC electrode se fabrication, characterisation
Dhathathreyan 2007). and analysis. Chem Eng J 129:31–40
Tymecki L, Glab S, Koncki R (2006) Miniaturized, planar
ion-selective electrodes fabricated by means of thick-
Sensors
film technology. Sensors 6:390–396
Sensors can also be fabricated by screen-printing Yoon YG, Park GG, Yang TH, Han JN, Lee WY, Kim CS
technique. The chemical sensor consisting of (2003) Effect of pore structure of catalyst layer in a
transducer, sensitive membrane, and housing PEMF C on its performance. Int J Hydrog Energy
28:657–662
can be imagined as a system of layers. In such a
S

Seeding for Zeolite Membranes both the minimization or suppression of the crys-
tallization of undesired phases and limitation of
Anne Julbe and Martin Drobek support dissolution (support etching might alter
Institut Européen des Membranes, Université de both its mechanical integrity and zeolite compo-
Montpellier, Montpellier, France sition), while in some cases controlling the rate
and direction of crystal growth. However, since
the support is porous, uncontrolled infiltration of
The seeding process can be described as a method seeds in the pores might reduce membrane
in which a small piece of a single crystal/poly- permeance by creating longer effective diffusion
crystal (seed) is used to act as an active site paths through the zeolite material (Hedlund
(nuclei) for growing a larger crystal when et al. 2002). Controlled support seeding is there-
exposed to the effect of nutrients (liquids or gas) fore of great importance for growing uniform and
in a reaction system. The addition of seeds shifts good quality membranes, preferably with low
the equilibrium toward crystal formation and infiltration into the porous support (Fig. 1). Clas-
avoids the undesirable random nature of sponta- sical coating or seeding methods are dip coating,
neous nucleation. This procedure is typically slip casting, spin coating, rubbing, vacuum
applied for solutions during recrystallization pro- seeding, and spray coating. Specific methods for
cesses, thus eliminating the need for molecular attaching zeolite seeds onto porous supports
collision/interaction and decreasing significantly include either covalent linkage or electrostatic
the time required for nucleation. The seeding forces, using pH effects, cationic polymers, or
strategy is also largely applied for growing uni- silane coupling agents (Lai et al. 2004). Seeding
form zeolite membranes on porous supports, with either commercial or homemade seeds is
starting from a layer of closely packed seed crys- considered as one of the most attractive methods
tals which have been previously nucleated (Julbe for preparing a variety of zeolite (e.g., LTA, MFI,
2007). The decoupling of the nucleation step SOD, FAU, CHA, DDR) and zeolite-type (e.g.,
(at high supersaturation) from the crystal growth MCM, MOF) membranes. It confers improved
(at low supersaturation) makes the formation of a flexibility for controlling crystal growth and
zeolite membrane very rapid as compared to film microstructure with high reproducibility
direct growth without any seeds. As the concen- and scalability. In industry, the seeding process
tration needed for secondary growth is lower than is typically applied by Mitsui Engineering and
that for nucleation, further homogeneous nucle- Shipbuilding Co. Ltd. for the preparation of zeo-
ation is avoided and crystal growth occurs only lite membranes, including LTA (Morigami
on the existing seeds. Additional benefits include et al. 2001).
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_758-1
2 Seeding for Zeolite Membranes

Moor PP (2002) High-flux MFI membranes. Micropo-


rous Mesoporous Mater 52:179–189
Julbe A (2007) Zeolite membranes – synthesis, character-
ization and applications. In: van Bekkum H, Cejka J,
Corma A, Schuth F (eds) Introduction to zeolite sci-
ence and practice, studies in surface science and catal-
ysis. Elsevier, Amsterdam, pp 181–219
Lai Z, Tsapatsis M, Nicolich JP (2004) Siliceous ZSM-5
membranes by secondary growth of b-oriented seed
layers. Adv Funct Mater 14:716–729
Morigami Y, Kondo M, Abe J, Kita H, Okamoto K (2001)
The first large-scale pervaporation plant using tubular-
type module with zeolite NaA membrane. Sep Purif
Technol 25:251–260
Motuzas J, Julbe A, Noble RD, van der Lee A,
Beresnevicius ZJ (2006) Rapid synthesis of oriented
silicalite-1 membranes by microwave-assisted hydro-
Seeding for Zeolite Membranes, Fig. 1 Layer of thermal treatment. Microporous Mesoporous Mater
silicalite-1 (MFI) zeolite nanoseeds deposited by slip cast- 92:259–269
ing on a macroporous a-Al2O3 tubular support provided
by Pall Exekia (Motuzas et al. 2006)

References

Hedlund J, Sterte J, Anthonis M, Bons AJ, Carstensen B,


Corcoran N, Cox D, Deckman H, de Gijnst W, de
S

Silica Gel for Membrane Preparation reaction is washed prior to the dehydration pro-
cess to produce colorless silica gel. Typically,
1,2 1,2
A. F. Ismail , M. H. D. Othman and M. A. cobalt chloride or ammonium tetrachloro-
Rahman1,2 cobaltate is added to silica gel to give a visible
1
Advanced Membrane Technology Research indication of its moisture content (Greenwood
Centre (AMTEC), Universiti Teknologi and Earnshaw 1997).
Malaysia, Skudai, Johor, Malaysia However, for membrane fabrication process,
2
Faculty of Chemical and Energy Engineering, silica gel can be synthesized using polyconden-
Universiti Teknologi Malaysia, Skudai, Johor, sation of hydrolyzed tetraethoxysilane (TEOS)
Malaysia under acidic conditions through a sol-gel
approach (Lavorgna et al. 2007; Mishra
et al. 2012). This method is more favorable
Silica Gel for Membrane Preparation because high-purity silicate glasses can be
obtained. Similar to other ceramic material, silica
Silica gel is composed of silicon oxide gel has hydroxyl group on its outer surface which
manufactured widely for moisture removal. It is enables anchoring process to be carried out effec-
typically in solid form and possesses high ability tively. This process is also known as functiona-
in water absorption. The used silica gel can be lization which is a crucial step in the fabrication
regenerated by heat treatment at temperature of membrane on the top of silica gel support
range of 100–120  C for several hours. In addi- which facilitates the intimidation between these
tion, it is also a stable material, nontoxic, and two layers.
easily available and inexpensive. Commercial Various organic chemicals are used to
silica gel typically has high surface area, large functionalize silica gel, and the method to obtain
total pore volume, and broad pore size distribu- chemical bridge between support and membrane
tion (Wang et al. 2012). These characteristics might be different among research group. How-
produce less resistance for gas/liquid to diffusion ever, there is a general consensus in the way of
into it and thus make this material potentially to functionalizing silica gel such as removal of
be used as a membrane material. moisture prior to functionalization process, stir-
Silica gel can be prepared via a chemical reac- ring and mixing process between precursor of
tion between sodium silicate with an acidic solu- chemical bridge and silica gel, and washing and
tion at constant pH (Greenwood and Earnshaw drying cycle using alcohol (Lavorgna et al. 2007).
1997). To produce silica gel for commercial uses, These preparation steps are rather simple without
a gelatinous precipitate obtained from the
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_760-2
2 Silica Gel for Membrane Preparation

the necessity of using complex methods and technique is rather scarce compared to ex situ
advance equipments. approach. Furthermore, the incorporation of
Silica gel has been recognized as a promising hydrophilic silica gel with a monomer obscures
additive material in polymeric membrane for fuel polymerization process causing a reduction in
cell application (Mishra et al. 2012). Due to its membrane molecular weight and the formation
high hydrophilicity in nature, it has been used to of undesirable cross-linking (Mishra et al. 2012).
increase proton conductivity of commercial fuel Therefore, the fabrication of commercial com-
cell electrolyte membrane, i.e., Nafion ®, and posite membrane for fuel cell application such
retain humidity when the membrane is used at as Nafion ® uses an ex situ approach due to its
temperature higher than 80  C (Mishra simplicity and controllability.
et al. 2012). The incorporation of silica gel into
polymeric membrane can be accomplished by
adding the silica gel into polymeric solution
References
prior to the casting step and the drying process
(Mishra et al. 2012; Seo et al. 2006). This Greenwood NN, Earnshaw A (1997) Chemistry of the
approach enables the silica gel to be homoge- elements, 2nd edn. Butterworth–Heinemann, Boston
neously dispersed across polymer matrix. How- Lavorgna M, Mascia L, Mensitieri G, Gilbert M,
ever, the functionalization of silica gel should be Scherillo G, Palomba B (2007) Hybridization of
Nafion membranes by the infusion of functionalized
carried out prior to this process. On the other siloxane precursors. J Membr Sci 294:159–168
hand, the silica-based composite membrane can Mahreni A, Mohamad AB, Kadhum AAH, Daud WRW,
be fabricated by impregnation process (Mishra Iyuke SE (2009) Nafion®/silicon oxide/
et al. 2012; Mahreni et al. 2009). This can be phosphotungstic acid nanocomposite membrane with
enhanced proton conductivity. J Membr Sci 327:32–40
achieved by soaking the membrane by silica sol Mishra AK, Bose S, Kuila T, Kim NH, Lee JH (2012) -
followed by functionalization process. These two Silicate-based polymer-nanocomposite membranes
approaches can be categorized as ex situ for polymer electrolyte membrane fuel cells. Prog
approach in producing composite membrane for Polym Sci 37:842–869
Seo WJ, Sung YT, Han SJ, Kim YH, Ryu OH, Lee HS,
fuel cell application. There is another approach Kim WN (2006) Synthesis and properties of polyure-
known as in situ technique which involves the thane/clay nanocomposite by clay modified with poly-
incorporation of either nanoparticles or their pre- meric methane diisocyanate. J Appl Polym Sci
cursors into monomer solution with low viscosity 101:2879–2883
Wang K, Shang H, Li L, Yan X, Yan Z, Liu C, Zha
(Mishra et al. 2012). This approach ensures better Q (2012) Efficient CO2 capture on low-cost silica gel
dispersion and physical properties but very little modified by polyethyleneimine. J Nat Gas Chem
information can be obtained from open literature 21:319–323
(Mishra et al. 2012). It is perhaps that this
S

Stack of Single Cells in influence of the electrical field cations will move
Electrodialysis across cation-exchange membrane and anions
across anion-exchange membrane, resulting in for-
Tanja Vidakovic-Koch mation of dilute. On the other hand, in compart-
Max Planck Institute for Dynamics of Complex ments 2, 4, 6, and 8 the anion- and cation-exchange
Technical Systems, Magdeburg, Germany membranes do not allow movement of ions in the
direction of electrical field, resulting in formation of
concentrate in this compartments. As in other elec-
Electrodialysis is an electrochemical process (see trochemical processes, ionic current will be finally
“▶ Electrochemical Processing, Electrochemis- transformed into electrical current by means of
try”) for separating an aqueous feed solution into electrochemical reactions taking place at the cath-
a concentrate or brine and dilute or desalted water ode and anode. The main application of electrodi-
by means of an electrical field and ion-selective alysis is the desalination of brackish water. Other
membranes. Electrodialysis takes place in an elec- applications include waste water treatment, separa-
trodialysis stack. A schematic representation of tion of salts, and some food industry applications.
such a stack with anion- (A) and cation- Typical ion-exchange membranes are made of
(C) exchange membranes arranged in an alternating polystyrene, containing fixed sulfonate –SO3
series pattern is shown in Fig. 1. For practical groups (cation-exchange membrane) or quater-
application, number of membranes in an electrodi- nary ammonium groups such as –NH3+
alysis stack is much higher than shown in Fig. 1. (anionucexchange membranes) (2008). The
For example, such stacks might contain up to thickness of the membranes is 0.2–0.5 mm and
600 pairs of membranes (a unit cell is a combina- they are reinforced to provide better mechanical
tion of one cation-exchange membrane and one stability. The membranes are wetted with water,
anion-exchange membrane) (Seader and Henley but due to the size of pore networks inside of
2006). The size of a membrane is usually between membranes water transport across the membrane
0.4 and 1.5 m2 and they are separated from each is largely prohibited. The selectivity of mem-
other by spacer gaskets. A typical voltage drop branes for an anion or cation is better than 90 %.
across the unit cell is 0.5–1.5 V and typical current
densities are in the range of 5–50 mA cm2. The
movement of ions in the electrodialysis stack is Stack of Fuel Cells in Electrodialysis
dictated by the direction of an electrical field and
allowance of a membrane for an ion transport. For Alkaline fuel cell (AFC) is a fuel cell type which
example, in compartments 3, 5, and 7 (Fig. 1) under utilizes alkaline electrolyte, usually potassium
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_763-2
2 Stack of Single Cells in Electrodialysis

Stack of Single Cells in Electrodialysis, Fig. 1 Schematic representation of the electrodialysis process. C cation-
exchange membrane, A anion-exchange membrane

hydroxide. It consumes hydrogen and oxygen costs of this fuel cell. One of the major disadvan-
producing only water, heat, and electricity. tages of AFC is its low CO2 tolerance due to
Depending on a concentration of potassium formation of carbonates according to:
hydroxide AFC can operate at temperatures
between 60  C and 250  C. The fuel cell reactions CO2 þ 2OH ⇄CO2 2 þ H2 O
are as follows:
The carbonates have low solubility in strong alka-
Anode : H2 þ 2OH ⇄2H2 O þ 2e line environments forming crystals, capable of
blocking of electrolyte pathways. The low CO2
Cathode : 1⁄2 O2 þ 2e þ 2H2 O⇄2OH tolerance and the application of liquid electrolyte
are two main hurdles for the broader commercial-
Overall reaction : H2 þ 1⁄2 O2 ⇄H2 O ization of these systems. However, due to its high
efficiency and high power density AFC found
The main ionic charge carriers are OH ions applications in aerospace industry, e.g., they
which mitigate from the cathode to the anode. were employed on the Appollo missions as well
Water is formed at the anode side and has to be as on the space shuttle orbitals. For other exam-
removed from the system in order to prevent ples of developed AFC systems please see
KOH dilution. The AFC has improved cathode (Seader and Henley 2006; Electroseparations,
performance compared to acidic fuel cells due to electrodialysis 2008).
more favorable oxygen reduction reaction kinet- Hydrogen and oxygen gases in the AFC are
ics. For this reason, AFC can achieve higher separated by a membrane. Usually permeable
efficiency, i.e., higher voltage at comparable cur- membranes also called diaphragms have been
rent densities than other fuel cell types. It has used (G€ulzow 2012). A common diaphragm
very long operating life time, e.g., 15,000 h material up to 1980s was asbestos which due to
have been demonstrated (Cifrain and Kordesch health and environmental concerns is nowadays
2003). Furthermore, alkaline conditions allow abandoned. Alternative materials are different
application of nonprecious metal catalysts polymer materials like porous polyethylene
which could reduce significantly the material plates, nonwoven polypropylene and similar.
Stack of Single Cells in Electrodialysis 3

Potassium hydroxide electrolyte wets the dia- References


phragm pores in order to ensure its ionic conduc-
tivity. For a good fuel cell performance, the Cifrain M, Kordesch K (2003) Hydrogen/oxygen (air) fuel
cells with alkaline electrolytes. In: Vielstich W,
electrolyte resistance induced by diaphragm has
Gasteiger HA, Lamm A (eds) Handbook of fuel
to be minimized. This resistance is influenced by cells-fundamentals, technology and applications,
the thickness of the diaphragm material, its pore vol 1, Fundamentals and survey of systems. John
size and tortuosity, and the KOH concentration. Wiley & Sons, Chichester
Electroseparations, electrodialysis (2008) In: Kirk-
Since liquid electrolyte causes some practical
Othmer separation technology, 2nd edn, vol 1. Wiley,
problems in AFC usage, new developments go pp 779–792
into direction of alkaline polymer electrolyte G€
ulzow E (2012) Alkaline fuel cells. In: Stolten D, Emonts
membranes which in addition to separation pos- B (eds) Fuel cell science and engineering: materials,
processes, systems and technology, vol 1. John Wiley
sesses, similar to its acidic equivalent (e.g.,
& Sons, Wiley-VCH, pp 97–129
Nafion), ionic conductivity in absence of liquid Seader JD, Henley EJ (2006) Electrodyalysis. In: Separa-
electrolyte. Currently there is no long-term stable tion process principles, 2nd edn. John Wiley & Sons
membrane functioning without a liquid electro- Inc, Hoboken, NJ, pp 518–521
lyte phase.
U

Use of Streaming Potential where le, Z, e, and eo are the solution conductiv-
Measurements for Characterization ity, viscosity, membrane dielectric constant, and
of Both Membrane/Electrolyte vacuum permeability, respectively.
Interface and Protein Fouling Effect To show the potentiality of electrokinetic
characterization, z-potential results for clean
Juana Benavente and BSA-fouled porous membranes, polymeric
Departamento de Fisica Aplicada I, Facultad de (GR, polysulfone <rp>  0.1 mm) and ceramic
Ciencias, Universidad de Malaga, Malaga, Spain (Z100S, ZrO2/Al2O3 on stain steel support <rp>
 0.06 mm), by transmembrane measurements at
different pHs (Lara and Benavente 2009), and
Electrical nature of external and internal (pore- tangential measurements changing NaCl concen-
wall) membrane surfaces is significant for salt tration for a dense regenerated cellulose
rejection and transport characterization of RO (RC) membrane are presented (Cañas
and NF membranes or for filtration of solutions et al. 2001).
containing macromolecules and colloids. Elec- Figure 1a shows the comparison of z values as
trokinetic measurements are usually performed a function of solution pH for GR and Z100S
for characterization of membrane/electrolyte membranes. Polysulfone GR membrane exhibits
interfaces and to estimate changes associated to electronegative character, but it is electropositive
membrane fouling as a result of cake layer for- for ceramic Z100S; moreover, z-potentials for
mation (external fouling) or pore narrowing/ GR membrane slightly vary due to BSA fouling,
plugging (internal fouling). but they significantly change for the ceramic
Zeta potential (z) is the stationary electrical sample (from positive to negative), and practi-
potential at the shear plane between fixed and cally the same isoelectric point (z = 0) was
mobile ions in the double layer associated to obtained with both fouled membranes, which
solid-liquid charged interfaces. For weakly corresponds to the BSA isoelectric point. These
charged walls or wide channels/pores, z-potential results indicate the BSA coverage of pore walls
is obtained from streaming potential coefficient for both fouled samples.
(Døst/DP)I = 0 by Helmholtz-Smoluchowski equa- Figure 1b shows z-potential dependence on
tion (Hunter 1988): solution concentration for clean GR (through
pores) and dense RC (along surface) membranes,
zH S ¼ ðle Zeo eÞðDøst=DPÞI¼0 (1) indicating absorption of Cl-ions on internal
(GR) or external (RC) membrane surfaces.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_765-3
2 Use of Streaming Potential Measurements

Use of Streaming Potential Measurements for Char- GM membranes, clean (□) and BSA-fouled (■) Z100S
acterization of Both Membrane/Electrolyte Interface membranes; (b) concentration for clean GM (D) and RC
and Protein Fouling Effect, Fig. 1 z-potential as a (◊) membranes
function of (a) pH for clean (D) and BSA-fouled (~)

Analysis of electrokinetic surface charge den- Differences associated to membrane material


sity or charge density at shear plane can be obtained; the negative sign and low values
(se = (2RTeoe k/F)sinh(Fz/2RT)) with the of DGch indicate spontaneous adsorption of
molar fraction of ions (c-  CnMH2O) can Cl-ions on membrane pore-wall or external
give information on adsorption parameters using surface.
adequate models (homogeneous Langmuir model
or heterogeneous Freundlich model (Benavente
et al. 1993), and the following values for the References
chemical part of free adsorption energy (DGch)
and total number of adsorption sites per mem- Benavente J, Hernandez A, Jonsson G (1993) Proper and
brane area (N) were obtained for GR and RC absorbed charges on the surface of polysulfone support
of a composite membrane from electrokinetic phe-
membranes assuming a Langmuir model: nomena. J Membr Sci 80:285–296
Cañas A, Ariza JM, Benavente J (2001) Electrokinetic and
Polysulfone GR: DGch ¼ ð18:9  0:7Þ electrochemical characterizations of a porous mem-
brane. Colloids Surf A 189:247–256
kJ=mol, N ¼ ð4:9  0:4Þ  1015 m2 : Hunter RJ (1988) Zeta-potential in colloid science. Prin-
ciples and applications. Academic, London
Lara R, Benavente J (2009) Use of hydrodynamic and
Cellulosic RC: DGch ¼ ð25:7  0:7Þ electrical measurements to determine protein-fouling
mechanisms for microfiltration membranes with dif-
kJ=mol, N ¼ ð1:4  0:5Þ  1016 m2 : ferent structures and materials. Sep Purif Technol
66:517–524
S

Sweep Gas in a Membrane Reactor improving, as a consequence, the membrane


reactor performance, that is, conversion and, if
Giuseppe Barbieri we’re speaking about hydrogen production, the
Institute on Membrane Technology, Italian hydrogen recovery on the permeate side. However,
National Research Council, Rende (CS), Italy depending on the used method, the permeate phase
will have a very different composition. It will
consist of the only permeable species in the case
The sweep gas is a gas present in the permeate the vacuum is applied. In the other case, the
side of a membrane reactor to lower the partial concentration of the permeable species will be
pressure of the permeating species and increase lowered by the presence of the sweep gas; thus,
the driving force. This gas should be different another separation stage is required for purifying
from any species produced by the reaction, and the permeate phase.
permeating the membrane because of its back In a flow membrane reactor, the sweep stream
permeation into the reaction side deflects the can flow in co- or countercurrent with respect to
reaction. the feed stream. The Fig. 1 shows the latter option
The permeation driving force, for any perme- in the case of methane conversion for hydrogen
able species, is a function of the difference of production.
chemical potential on both reaction and perme- Marigliano et al. (2003) demonstrated that in
ation sides of the membrane reactor. This is also hydrogen production from methane steam
valid for membrane reactors used for gas-phase reforming in palladium-based membrane reactor,
reactions where the driving force can be a high hydrogen partial pressure on permeate led
increased operating on partial pressure both to a lower methane conversion, but a higher
increasing the feed one and reducing permeate sweep gas flow rate reduces the hydrogen partial
pressure of the specific chemical species. pressure increasing, in the meantime, the meth-
Specifically, the partial pressure of a permeating ane conversion.
species can be reduced in two ways: reducing the The use of a sweep gas results in the dilution of
total pressure on the permeate side, applying a the permeated species concentration (Marigliano
vacuum, for instance, and/or using a sweep gas on et al. 2003). It is a drawback in many production
the permeate side. Both ones have the same effect cycles such as hydrogen production since the
since they increase the permeation driving force hydrogen permeating the membrane results

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_768-1
2 Sweep Gas in a Membrane Reactor

Q Feed Q Retentate
J Permeating
H2
Q Permeate QSweep
P Permeation
Me m b r a ne
SS- She l l
P Reaction Ca t a l y s t

Sweep Gas in a Membrane Reactor, Fig. 1 Scheme of a membrane reactor showing the four inlet/outlet stream,
including the sweep gas one

diluted and requires a concentration. Few cases, References


for instance, are exceptions: (a) hydrogen pro-
duced for ammonia synthesis is good if diluted Marigliano G, Barbieri G, Drioli E (2003) Equilibrium
conversion for a palladium membrane reactor. Depen-
with nitrogen in a right feed ratio, and (b) the
dence of the temperature and pressure. Chem Eng
reaction conversion plays a more significant role Process 42:231–236. doi:10.1016/S0255-2701(02)
than the permeated species. 00092-2
S

Sweep Gas Membrane Distillation membrane distillation (DCMD) (using the same
(SGMD) membrane).
Membranes used in SGMD are porous and
Maria Tomaszewska hydrophobic, similarly as in other MD configu-
Faculty of Chemical Technology and rations. Air, humid air, or dry nitrogen can be
Engineering, West Pomeranian University of used as a sweep gas.
Technology, Szczecin, Poland The permeate flux obtained in SGMD can be
in the range from ca. 1 to 25 kg/m2h, depending
on the membrane type, feed composition, and
SGMD is a membrane distillation operating conditions (Khayet and Matsuura
(MD) configuration in which a stripping gas is 2011). Nonvolatile species present in an aqueous
used as a carrier for the vapor transferred from a solution are theoretically completely retained in
warm aqueous feed through a porous hydropho- the feed, whereas volatile organic substances are
bic membrane. The nature of the membrane pre- partially transferred through a membrane. The
vents from penetration of liquid into the pores; separation performance in SGMD is determined
therefore, the liquid/vapor interface is formed at by a vapor/liquid equilibrium and depends
each pore entrance. The volatile molecules evap- mainly on a difference in volatility of compo-
orate through the membrane pores, and a cold nents in a mixture. However, the differences in
inert gas flowing along the other side of the mem- the diffusion rates of components through the gas
brane sweeps the permeate carrying it away from in the membrane pores should be also taken into
the module. The condensation of the vapor occurs account.
in an external condenser (Fig. 1). The driving For the case when SGMD is applied for treat-
force for the mass transfer in SGMD is the dif- ment of an aqueous solution containing nonvola-
ference in the partial pressure of volatile sub- tile compounds and the permeate is swept away
stances on both sides of the membrane. Since in using air or any other neutral gas, the equations
MD heat is transferred from the feed side through describing mass (J) and heat (Q) transfer in
the membrane, thus the sweep gas temperature DCMD can be adapted (Khayet and Matsuura
increases considerably along a module. However, 2011):
SGMD combines a relatively low conductive
 
heat loss through the membrane with a reduced J w ¼ Bw p0w, f aw, f  pw, p
mass transfer resistance. Hence, the resulting
high mass transfer coefficients provide higher
permeate flux than that in direct contact
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_769-2
2 Sweep Gas Membrane Distillation (SGMD)

Feed Tf,in Sweep gas+vapor Conduction Sweep gas


Warm feed
Tp,out + vapor
Qc
Condenser Latent heat
Gas Qf Qp
Qv
Permeate
Qm
membrane Membrane

Sweep Gas Membrane Distillation (SGMD),


Fig. 2 Heat transfer resistances in SGMD
Tf,out Sweep gas Tp,in X  
J¼ Bj p0j, f aj, f  pj, p
Tf,in > Tf,out Tp,in < Tp,out j
X  
Sweep Gas Membrane Distillation (SGMD), ¼ Bj p0j, f gj, f xj, f  f j, p Pyj, p
Fig. 1 Schema of SGMD process j

where B is membrane permeability (depends on where gj, f, xj, f, and fj, p are the activity coefficient,
membrane properties, e.g., thickness, porosity, the mole fraction in the liquid and gas phase, and
pore size) under the SGMD conditions, p is par- the fugacity coefficient of species j, respectively.
tial pressure, and aw is water activity. The super- The subscript j refers to all volatile compounds
script 0 denotes pure water, and subscripts w, f, including water.
and p refer to water, feed, and permeate, respec- Various models were applied for description
tively. The p0w,f and aw, f depend on the feed tem- of mass transfer in SGMD. Nevertheless, it was
perature, whereas Pw, p depends on the gas usually concluded that the transport occurred
temperature at the membrane surface, according to a combined Knudsen/ordinary
respectively. molecular diffusion mechanism.
When volatile compounds are present in a The heat transfer in SGMD (Q) is described by
feed, both the water vapor and the molecules of the following steps: heat transfer through the
volatile compounds are transferred across a mem- liquid boundary layer on a feed side (Qf), heat
brane. The separation factor of volatile com- transfer through a membrane (Qm) (through a
pound i (ai) can be calculated as: membrane material and gas-filling pores (Qc)
  and with permeate stream Qv), and heat transfer
yi, p = 1  yi, p through the gas boundary layer (Qp) (Fig. 2).
ai ¼  
xi, f = 1  xi, f Value of the permeate flux depends on the
SGMD operation conditions, e.g., the inlet tem-
where yi, p and xi, f are molar fractions of i species peratures and the flow rates of both fluids, i.e.,
in the gaseous permeate and liquid feed, liquid feed and sweep gas, and membrane char-
respectively. acteristics. The permeate flux is strongly depen-
In this case the total SGMD permeate flux (J) dent on a feed temperature because of
(if coupling effects are not considered) can be exponential growth of vapor pressure with tem-
written as: perature. On the contrary, an increase in the
sweep gas temperature leads to a decrease of the
vapor pressure gradient thus the resultant perme-
ate flux is lower. The major disadvantage of
SGMD configuration is a very high increase of
the gas temperature along a module.
Sweep Gas Membrane Distillation (SGMD) 3

The permeate flux is practically independent 2011). It was found that the permeate flux is
on the feed flow rate. The sweep gas flow rate is a higher for membranes with larger pore size.
very important parameter. An increase in the
permeate flux with sweeping gas flow rate is
caused by improved hydrodynamic conditions References
on the permeate side and a reduction of temper-
ature polarization effect. The thermal efficiency Charfi K, Khayet M, Safi MJ (2010) Numerical simulation
and experimental studies on heat and mass transfer
of SGMD is higher than in DCMD because the
using sweeping gas membrane distillation. Desalina-
heat loss by conduction through a membrane is tion 259:84–96
lower (Charfi et al. 2010; Khayet and Matsuura Khayet M, Matsuura T (2011) Membrane distillation.
Principles and applications. Elsevier, Amsterdam
S

Sweep Gas Membrane Distillation DCMD cannot be used due to the risk of the
(SGMD) Applications membrane wetting.
Laboratory-scale studies have demonstrated a
Maria Tomaszewska high potential of SGMD for removal of organic
Faculty of Chemical Technology and volatile compounds such as ethanol, isopropanol
Engineering, West Pomeranian University of (IPA), and acetone from wastewater (Khayet and
Technology, Szczecin, Poland Matsuura 2011). A novel SGMD-based micro-
separator has been studied for the separation of
a mixture of methanol and water. A bioreactor
SGMD is the least frequently used configuration combined with SGMD for ethanol production
of membrane distillation (MD) because the exter- was also proposed, in order to enhance the etha-
nal condenser is required to collect the permeate. nol productivity as well as to eliminate the fer-
Moreover, a little amount of the permeate is col- mentation inhibitors. The produced ethanol was
lected by a large volume of a sweep gas. There- free of bacteria, nutrients, and metabolites
fore, the system design is complicated and rather (He et al. 2012).
expensive. SGMD was applied for treatment of IPA aque-
Similarly as the other MD configurations, the ous solutions (below 10 wt.%). The influence of
SGMD can be used to treat the solutions feed temperature on the selectivity and permeate
containing nonvolatile compounds, such as flux is presented in Fig. 1. It was found that the
salts. The salt rejection is practically 100 % and selectivity decreased with an increase of sweep
high-purity water can be obtained. However, gas flow rate and with IPA concentration in a
since the volatile species permeate through the feed. Moreover, MgCl2 addition to the feed
membrane, a more profitable application of increased significantly IPA selectivity, with
SGMD is the removal of volatile organic sub- small reduction of the total permeate flux (Lee
stances (esters, ethers, chlorinated hydrocarbons, and Hong 2001).
aromatic compounds) or dissolved gases from High effectiveness (97 %) of SGMD during
aqueous solutions. Thus, SGMD can be applied the removal of ammonia from synthetic industrial
in chemical and petrochemical industries, in bio- wastewater (100 mg/l, pH 11) was also found
technology, or in environmental engineering, (Fig. 2). At higher feed temperature, the permeate
where the organic substances have to be recov- flux significantly increased, but the selectivity of
ered/removed from very diluted solutions. More- ammonia was reduced. For membranes with
over, SGMD can be applied in the cases where smaller thickness and larger pore size, the mass
transfer coefficient of ammonia was higher,
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_770-2
2 Sweep Gas Membrane Distillation (SGMD) Applications

a 2 b 26
0.03 0.03
0.05
24 0.05
0.07 0.07
0.095 22 0.095

20
Flux(kg/m2hr)

18

Selectivity
1 16

14

12

Feed flow rate 12.9 kg/h 10 Feed flow rate 12.9 kg/h
Gas velocity 8.7 m/s Gas velocity 8.7 m/s
8
Gas temperature 25 °C Gas temperature 25 °C
0 6
15 20 25 30 35 40 45 50 15 20 25 30 35 40 45 50
Feed temperature (°C) Feed temperature (°C)

Sweep Gas Membrane Distillation (SGMD) Applica- concentrations (Reprinted from Lee and Hong 2001,
tions, Fig. 1 (a) SGMD flux and (b) IPA selectivity as a copyright (2001), with permission from Elsevier)
function of feed temperature at various feed

a 120 b 100

100
80
Ammonia removal (%)

Ammonia removal, %

80
60
60
40
40 0.4 L/min
50 °C 2 L/min
20
20 65 °C 3 L/min
Gas flow rate 2 L/min 75 °C Feed temp. 75 °C 5 L/min
0 0
0 50 100 150 200 0 50 100 150 200
Time (min) Time, min

Sweep Gas Membrane Distillation (SGMD) Applica- flow rate 250 mL/min (Reprinted from Xie et al. 2009,
tions, Fig. 2 (a) Effect of feed temperature and (b) flow copyright (2009), with permission from Elsevier)
rate of sweep gas on ammonia removal using SGMD, feed

whereas its selectivity was lower. The pH of was also used for the recovery of black currant
ammonia solution was very important for its sep- and cherry juice aroma compounds from a model
aration (Xie et al. 2009). solution and for the retention of anthocyanins in
Another SGMD application can be an indus- the juice. An increase in the feed temperature
trial fruit juice processing. Successful experi- improved the aroma flux; thus, their concentra-
ments were carried out using SGMD for the tion in the permeate was elevated. The highest
concentration of sucrose solutions as a model concentration factors for highly volatile aroma
fruit juice (Khayet and Matsuura 2011). SGMD compounds were in the range of 12.1–9.3 (black
Sweep Gas Membrane Distillation (SGMD) Applications 3

90 1,8-Clneole
1,8-clneole (exp.)
80 Ethyl butanoate
Ethyl butanoate (exp.)
Isoamyl acetate
70 Isoamyl acetate (exp.)
Recovered aroma (%)

4-Terplnenol
60 4-Terplnenol (exp.)
cls-3-Hexen-1-ol
50 cls-3-Hexen-1-ol (exp.)

40

30

20

10

0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Feed volume reduction (%)

Sweep Gas Membrane Distillation (SGMD) Applica- (Reprinted from Bagger-Jørgensen et al. 2011, copyright
tions, Fig. 3 The experimental results and theoretically (2011), with permission from Elsevier)
predicted values of aroma fractions recovery by SGMD

currant juice) and 16.3–13.0 (model solution). In aroma compounds by membrane technology: sweep-
the case of a black currant juice, the amount of ing gas versus vacuum membrane distillation. Innov
Food Sci Emerg Technol 12:388–39
recovered aroma was 73–84 vol.% for the highly He Y et al (2012) Recent advances in membrane technolo-
volatile compounds (Fig. 3). However, during the gies for biorefining and bioenergy production.
concentration of juice, a part of anthocyanins and Biotechnol Adv. doi:10.1016/j.biotechadv.2012.01.015
polyphenols in black currant juice was lost due to Khayet M, Matsuura T (2011) Membrane distillation.
Principles and applications. Elsevier, Amsterdam
the degradation of anthocyanin by oxidation Lee CH, Hong WH (2001) Effect of operating variables on
(Bagger-Jørgensen et al. 2011). the flux and selectivity in sweep gas membrane distil-
lation for dilute aqueous isopropanol. J Membr Sci
188:79–86
Xie Z, Duong T, Hoang M, Nguyen C, Bolto B (2009)
References Ammonia removal by sweep gas membrane distilla-
tion. Water Res 43:1693–1699
Bagger-Jørgensen R, Meyer AS, Pinelo M, Varming C,
Jonsson G (2011) Recovery of volatile fruit juice
T

Qt ¼ DðC2  C1 Þt=l
Time Lag Method for Mass Transport 2l X
1
C2 cos np  C1   
Properties Evaluation in GS þ 2 1  exp Dn2 p2 t=l2
p 1 n2
4C0 l X
1
1 n  o
þ 2 1  exp Dð2m þ 1Þ2 p2 t=l2
Donald R. Paul p 0 ð2m þ 1Þ 2

Department of Chemical Engineering, Texas (1)


Materials Institute, Austin, TX, USA
The most common situation is when
C1 = Co = 0 for which Eq. 1 simplifies to
The diffusion time lag method is a useful way to
obtain the diffusion, solubility, and permeability ¼
Q1 " #
coefficients from a single experiment when cer- 2X1
ð1Þn  
tain conditions are satisfied. It takes advantage of lC2 Dt=l  1=6  2
2
exp Dn2 p2 t=l2
p 1 n2
the initial transient portion of a permeation exper-
iment prior to the establishment of steady-state (2)
permeation. Considering a polymer membrane of
At long enough times, the exponential terms van-
thickness l with an initial concentration of pene-
ish, and Eq. 2 approaches the linear asymptotic
trant of Co throughout and at time t = 0, the
line given by
concentration of penetrant is set at C2 within the
upstream face of the membrane and C1 at the
DC2 
downstream face. The accumulative amount of Q1 ¼ t  l2 =6D (3)
l
penetrant per unit area exiting the downstream
surface of the membrane, Qt, versus time can be This steady-state line intercepts the time axis at
obtained from a solution to Fick’s second law t = q or the “time lag” given by
when the diffusion coefficient is constant
(independent of concentration and position in
y ¼ l2 =6D (4)
the membrane), and there are no chemical reac-
tions or adsorption processes (Crank 1975). The as illustrated in Fig. 1. The full solution for Qt ,
result is Eq. 2, becomes experimentally indistinguishable
from the asymptotic line for t3 3q. A common
error in using this method is not allowing enough
time to establish steady state.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_772-4
2 Time Lag Method for Mass Transport Properties Evaluation in GS

by the membrane to reach steady state so Eq. 4


Qt defines what might be called the “absorption time
Polymer lag,” i.e., ya. For the alternate case where
Co = C2, gas must be desorbed to reach steady
S.S.
c t state so there is a “desorption time lag” which is
given by
dQt
( )
dt S.S.
yd ¼ l2 =3D (6)

Petropoulos and Roussis have defined other time


lags and evaluated various relationships among
them for a wide variety of complex situations
(Petropoulos 1967). Barrie et al. evaluated the
time lag for laminated membranes using the
q t Laplace transforms (Barrie et al. 1963). Frisch
Time Lag Method for Mass Transport Properties developed a useful mathematical procedure for
Evaluation in GS, Fig. 1 A transient permeation exper- constructing asymptotic solutions for permeation
iment illustrating the time lag and the steady-state region problems, hence time lags, for more complex
(Paul 2010) (Reproduced with permission by Elsevier situations where full solutions to Fick’s second
(Copyright 2010))
law are not feasible (Frisch 1957), e.g., when the
diffusion coefficient depends on penetrant com-
For simple gases, the equilibrium concentra-
position or position in the membrane or when
tion of gas in the polymer, C, for a given external
chemical reactions or adsorption processes occur.
pressure p is given by Henry’s law, C = Sp,
where S is a solubility coefficient. The perme-
ability coefficient P can be calculated from the
References
slope of the steady-state portion of the graph of Qt
versus t by the definition Barrie JA, Levine JD, Michaels AS, Wong P (1963) Dif-

fusion and solution of gases in composite rubber mem-
l dQt branes. Trans Faraday Soc 59:869–878
P¼ ss (5) Crank J (1975) The mathematics of diffusion, 2nd edn.
p2 st
Oxford University Press, Oxford
Frisch HL (1957) The time lag in diffusion. J Phys Chem
where p2 is the upstream gas pressure and when 61:93–95
the downstream pressure is essentially zero. Paul DR (2010) Fundamentals of transport phenomena in
Since P = DS, it is possible to compute all three polymer membranes. In: Drioli E, Giorno L (eds)
Comprehensive membrane science and engineering,
coefficients from graphs like Fig. 1 using Eqs. 4 vol 1. Academic, Oxford, pp 75–90
and 5. Petropoulos JH (1967) Study of “Non-Fickian” diffusion
Since in the above case the membrane is ini- anomalies through time lags. I. Some time-dependent
tially “empty,” i.e., Co = 0, gas must be absorbed anomalies. J Chem Phys 47:1491–1496
T

Turndown in Gas Separation Also PSA units can maintain both recovery
and product purity at throughputs of
Adele Brunetti ca. 30–100 % of design by adjustment of the
National Research Council, Institute for cycle time. Between 0 % and 30 % of design
Membrane Technology (ITM-CNR), The product rates, purity can be maintained, but
University of Calabria, Rende (CS), Italy recovery is reduced unless special provisions
are made in the design.
The turndown capability of cryogenic systems
Turndown is the capability of the system to oper- strongly depends on the design. Partial conden-
ate at reduced capacity (Miller and Söcker 1989). sation units can maintain product purity at
In gas separation, membrane systems are highly slightly reduced recovery at flows down to
capable of maintaining product purity even 30–50 % of design.
though the capacity is reduced down to 10 % of
the initial design. This is done by either reducing
feed pressure, increasing permeate pressure, or
References
by isolating modules from the system. The first
two methods can be used for short-term operation Brunetti A, Bernardo P, Drioli E, Barbieri G (2010)
and the latter when operating at significantly Membrane engineering progresses and potentialities
reduced capacity for extended periods. No pre- in gas separations. In: Yampolskii Y, Freeman
visions are required in the design phase. B (eds) Membrane gas separation. Wiley, New York,
pp 281–312
Absorption units can maintain both recovery Miller GQ, Stöcker J (1989) Selection of a hydrogen
and product purity at throughputs of separation process NPRA annual meeting 19–21 Mar,
ca. 30–100 % of design by adjustment of the gas San Francisco
streams and solvent flow rates.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_774-1
V

Vacuum Membrane Distillation As for the other membrane distillation configura-


(VMD) tions, membrane properties like pore size, poros-
ity, and thickness affect the transmembrane flux,
A. Criscuoli together with the temperature profile in the
Institute on Membrane Technology (ITM-CNR), boundary layer of the liquid stream that makes
Rende (CS), Italy the temperature at the membrane surface (where
the evaporation takes place) lower than that of the
bulk. Nevertheless, it has to be pointed out that, in
Vacuum membrane distillation (VMD) is one this case, the polarization phenomena occur only
of the possible configurations of membrane dis- at the feed side, being the distillate one
tillation, where vacuum is applied at the distillate completely under vacuum. Moreover, the heat
side in order to create the driving force for the loss by conduction through the solid part of the
water vapor and volatile transfer from the feed to membrane is negligible. For these reasons, the
the permeate side (Fig. 1). VMD is usually characterized by higher fluxes
The vacuum is achieved by means of a vac- and energy efficiency than the other configura-
uum pump, and the distillate is recovered outside tions. The high pressure difference established
the membrane module in a refrigerated trap, across the membrane could, however, increase
where it condenses (at lab scale, liquid nitrogen the risk of membrane wetting.
is often used as condensing medium); see Fig. 2.

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_776-2
2 Vacuum Membrane Distillation (VMD)

Closed side
Water vapour and volatiles

Feed Vacuum

Vacuum Membrane Distillation (VMD),


Fig. 1 Scheme of the vacuum membrane distillation

Feed tank

Vacuum pump

Membrane module Distillate condenser


Feed pump

Vacuum Membrane Distillation (VMD), Fig. 2 A typical setup used for carrying out vacuum membrane distillation
tests
V

Vacuum Membrane Distillation VMD can be also used for the concentration of
(VMD), Applications of fruit/vegetable juices (Al-Asheh et al. 2006; Zhao
et al. 2008), again, with the aim of recovering
A. Criscuoli water as distillate while producing a high concen-
Institute on Membrane Technology (ITM-CNR), trated retentate that can be easily stored and
Rende (CS), Italy shipped.
Referring to the application of VMD to the
extraction of specific volatile compounds
Vacuum membrane distillation (VMD) can be contained in water streams, some examples are
applied to the treatment of aqueous streams for the removal of ethanol (Izquierdo-Gil and
recovering purified water or for extracting Jonsson 2003); the removal of ammonia
specific volatile compounds. Concerning the (El Bourawi et al. 2007) or VOCs from water,
first type of application, many studies have like toluene, benzene, etc. (Couffin et al. 1998);
demonstrated the efficiency of the technique for and the recovery of aroma compounds (Soni
liquid streams contaminated by nonvolatile et al. 2008; Diban et al. 2009).
species such as heavy metals or dyes discharged Table 1 summarizes the main applications of
by textile companies (Criscuoli et al. 2008): in all VMD.
cases, the distillate produced consists of purified
water (able to be reutilized inside the productive
plant or to be used for drinking/agriculture
purposes) with rejection values generally higher
Vacuum Membrane Distillation (VMD), Applications
than 99 %. Other positive performances are those of, Table 1 Main applications of VMD
related to the treatment of olive mill wastewaters
Recovery of purified water from aqueous streams
(Garcia-Castello et al. 2010) and the recovery of containing nonvolatile pollutants like heavy metals,
fully demineralized water starting from brackish dyes, etc.
waters, seawaters, and reverse osmosis brines Recovery of fully demineralized water from salty
(Li and Sirkar 2005; Safavi and Mohammadi solutions and concentration of reverse osmosis brine
2009; Méricq et al. 2011). In particular, for the Concentration of fruit and vegetable juices
application to salty solutions, two main benefits Recovery of volatile compounds like ethanol, ammonia,
VOCs, etc., from aqueous solutions
are claimed: the recovery of purified water and
the production of a highly concentrated brine,
with a consequent reduction of its volume and,
therefore, of costs associated to its disposal.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_777-2
2 Vacuum Membrane Distillation (VMD), Applications of

References Izquierdo-Gil MA, Jonsson G (2003) Factors affecting


flux and ethanol separation performance in vacuum
Al-Asheh S, Banat F, Qtaishat M, Al-Khateeb M (2006) membrane distillation (VMD). J Membr Sci
Concentration of sucrose solutions via vacuum mem- 214:113–130
brane distillation. Desalination 195:60–68 Li B, Sirkar KK (2005) Novel membrane and device for
Couffin N, Cabassud C, Lahoussine-Turcaud V (1998) vacuum membrane distillation-based desalination pro-
A new process to remove halogenated VOCs for drink- cess. J Membr Sci 257:60–75
ing water production: vacuum membrane distillation. Méricq J-P, Laborie S, Cabassud C (2011) Evaluation of
Desalination 117:233–245 systems coupling vacuum membrane distillation and
Criscuoli A, Zhong J, Figoli A, Carnevale MC, Huang R, solar energy for seawater desalination. Chem Eng
Drioli E (2008) Treatment of dye solutions by vacuum J 166:596–606
membrane distillation. Water Res 42:5031–5037 Safavi M, Mohammadi T (2009) High-salinity water desa-
Diban N, Voinea OC, Urtiaga A, Ortiz I (2009) Vacuum lination using VMD. Chem Eng J 149:191–195
membrane distillation of the main pear aroma com- Soni V, Abildskov J, Jonsson G, Gani R (2008) Modeling
pound: experimental study and mass transfer model- and analysis of vacuum membrane distillation for the
ing. J Membr Sci 362:64–75 recovery of volatile aroma compounds from black
El-Bourawi MS, Khayet M, Ma R, Ding Z, Li Z, Zhang currant juice. J Membr Sci 320:442–455
X (2007) Application of vacuum membrane distilla- Zhao ZP, Ma FW, Liu WF, Liu DZ (2008) Concentration
tion for ammonia removal. J Membr Sci 301:200–209 of ginseng extracts aqueous solution by vacuum mem-
Garcia-Castello E, Cassano A, Criscuoli A, Conidi C, brane distillation. 1. Effects of operating conditions.
Drioli E (2010) Recovery and concentration of poly- Desalination 234:152–157
phenols from olive mill wastewaters by integrated
membrane system. Water Res 44:3883–3892
V

Volume Index for a membrane reactor to reach the set conver-


sion value is much lower with respect to that
Giuseppe Barbieri required by a conventional reactor. Therefore,
Institute on Membrane Technology, Italian the necessary catalyst weight in the membrane
National Research Council, Rende (CS), Italy reactor is significantly reduced.
The water-gas shift reaction can be considered
as an example:
The use of membrane reactors has several advan-
tages, the most important of which is related to CO þ H2 O ¼ CO2 þ H2
the gain in terms of conversion, with better mate-
rial exploitation and plant size reduction. In order The volume index is a decreasing function of CO
to compare membrane performance with that of feed pressure, at a set temperature (Fig. 1): when
conventional operations, different parameters an equimolecular (H2O:CO = 50:50) mixture is
were proposed (Criscuoli and Drioli 2007). fed into the reactor at 1500 kPa and a final con-
Behind them, the volume index is a new index, version of about 80 % (corresponding to 90 % of
introduced (Brunetti et al. 2007, 2011a, b, 2012a, b; the Traditional Reactor Equilibrium Conversion)
Barbieri et al. 2011) as an important parameter is considered, the MR volume is 25 % of that of a
when installing new plants, which must be char- TR and the volume index is equal to 1/4. With a
acterized by low sizes and high productivities. In high feed pressure, more H2 permeates through
particular, it is an indicator comparing the mem- the membrane, causing the reaction to shift
brane reactor (MR) volume with that of a tradi- toward further CO conversion. As a consequence
tional reactor (TR) one, in order to achieve a set a lower catalyst amount is required to achieve a
conversion, Eq. 1: set conversion.
When the mixture is fed at 600 kPa, the reac-

VolumeMR
reaction
tion volume of the membrane reactor is 75 % of
Volume Index ¼ TR (1) the traditional reactor one, for the same CO
Volume Set Conversion
conversion.
The volume index ranges from 0 to 1: a low
volume index means that the reaction volume

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_780-1
2 Volume Index

100 95%

Traditional Reactor
Volume Index, %
75%

60%
50 40%
[35]
25%
20%

0
Pd-alloy Membrane Reactor
200 400 600 800 1,000 1,500 3,000
Feed Pressure, kPa

Volume Index, Fig. 1 Volume index as a function of feed pressure for an equimolecular H2O:CO mixture. Furnace
temperature = 280  C. Set CO conversion 90 % of the TREC (Brunetti et al. 2007)

References treatment of gases, vol 2, Gas-separation problems


combined with membrane reactors. The Royal Society
Barbieri G, Brunetti A, Caravella A, Drioli E (2011) of Chemistry, Cambridge, UK, pp 279–301
Pd-based membrane reactors for one-stage process of Brunetti A, Caravella A, Drioli E, Barbieri G (2012a)
water gas shift. RSC Adv 1(4):651–661 Process intensification by membrane reactors: high
Brunetti A, Caravella A, Barbieri G, Drioli E (2007) Sim- temperature water gas shift reaction as single stage
ulation study of water gas shift reaction in a membrane for syngas upgrading. Chem Eng Technol
reactor. J Membr Sci 306(1–2):329–340 35:1238–1248
Brunetti A, Barbieri G, Drioli E (2011a) Membrane reac- Brunetti A, Drioli E, Barbieri G (2012b) Medium/high
tors in hydrogen production, Chapter 12. In: Drioli E, temperature water gas shift reaction in a Pd-Ag mem-
Barbieri G (eds) Membrane engineering for the treat- brane reactor: an experimental investigation. RSC Adv
ment of gases, vol 2, Gas-separation problems com- 2(1):226–233
bined with membrane reactors. The Royal Society of Criscuoli A, Drioli E (2007) New metrics for evaluating
Chemistry, Cambridge, UK, pp 87–109 the performance of membrane operations in the logic
Brunetti A, Barbieri G, Drioli E (2011b) New metrics in of process intensification. Ind Chem Eng Res
membrane gas separation, Chapter 20. In: Drioli E, 46(8):2268–2271. doi:10.1021/ie0610952
Barbieri G (eds) Membrane engineering for the
W

Wine Clarification by Membrane from polymeric material and inorganic mem-


Operations branes made from ceramics. Hollow fiber mem-
brane systems are generally preferred. This
Johannes De Bruijn membrane geometry is very compact, which
Department of Agroindustry, Food Engineering means that a large filtration area per unit of vol-
Group, Universidad de Concepcion, Chillan, ume will be available. Moreover, it does not
Chile require a large recirculation flow rate, giving
less mixing and heating of the wine.

Wine Clarification
Process Integration
Wine turbidity is caused by suspended material
like yeast residues and macromolecular com-
This relatively new concept involves the coupling
pounds with colloidal behavior. The clarification
of two or more unit operations that provide a
operation to remove this material is traditionally
more efficient separation than each operation
performed by diatomaceous earth filtration and
alone. The integration of adsorption and cross-
membrane operations have been relatively
flow microfiltration may reduce unstable protein
restricted because of possible removal of poly-
concentration in white wine, increasing at the
saccharides and other macromolecules that may
same time the permeate flux of microfiltration
be of major relevance to wine quality.
due to less severe membrane fouling. After
adsorption using a packed column of zirconium
oxide pellets and cross-flow microfiltration using
Cross-Flow Microfiltration
a ceramic membrane of zirconium oxide with a
pore size of 0.2 mm, an increase of 15–20 % of the
This more recent operation uses a selective
permeate flux has been observed. About 47 % of
porous membrane that filters a wine in order to
the total protein concentration and 15 % of the
achieve its purification or clarification, resulting
total polyphenol concentration have been lost
into a clear appearance and making the wine
during the adsorption stage. Only the percentage
microbiologically stable. By creating a turbulent
of total, volatile, and fixed acidity of wine
stream on the surface of the membrane, settling of
decreased after using the hybrid process without
filtered particles on the membrane will be
changing the other physicochemical wine prop-
prevented. Two main types of membranes are
erties (Salazar et al. 2007).
currently available: organic membranes made
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_781-2
2 Wine Clarification by Membrane Operations

Wine Clarification by Membrane Operations, Fig. 1 Cross-flow ultrafiltration of white wine

Cross-Flow Ultrafiltration tartrate crystallization and their removal may


decrease tartaric stability of wine (Gonçalves
This membrane operation may be a good alterna- et al. 2001).
tive for white wine clarification instead of cross-
flow microfiltration in terms of productivity,
wine quality, and tartaric stability (Fig. 1). Use References
of polymeric ultrafiltration membranes with a
molecular weight cut-off of 100 kDa proved to Gonçalves F, Fernandes C, de Pinho MN (2001) White
wine clarification by micro/ultrafiltration: effect of
have similar clarification performance for white removed colloids in tartaric stability. Sep Pur Technol
wine as polymeric microfiltration membranes 22–23:423–429
with 1.0 mm pore size. Polysaccharide removal Salazar FN, de Bruijn JPF, Seminario L, G€ uell C, López
was low with both microfiltration and ultrafiltra- F (2007) Improvement of wine crossflow
microfiltration by a new hybrid process. J Food Eng
tion membranes. Wine polysaccharides may act
79:1329–1336
as precipitation inhibitors of potassium hydrogen
ß-Lactoglobulin and Alpha- foam stabilizer and can be used in the production
Lactalbumin Separation of confections (Cayot and Lorient 1997).
There are two types of membrane systems that
Andrew L. Zydney have been explored for the separation of
Department of Chemical Engineering, The b-lactoglobulin and a-lactalbumin: ultrafiltration
Pennsylvania State University, University Park, and membrane adsorbers (also referred to as
PA, USA membrane chromatography). Cheang and
Zydney (2003) demonstrated that
b-lactoglobulin and a-lactalbumin could be sep-
b-Lactoglobulin and a-lactalbumin are the two arated using commercial ultrafiltration mem-
dominant proteins in whey (see Table 1). branes by adjusting the solution pH and ionic
Although whey protein concentrates are used as strength to enhance the selectivity. These results
food additives in the production of a variety of were subsequently extended to purify
dairy products, meats, and beverages, the unique b-lactoglobulin and a-lactalbumin from a whey
nutritional, therapeutic, and functional character- protein isolate using a two-stage ultrafiltration
istics of the individual whey proteins are largely process (Cheang and Zydney 2004).
unrealized in these whey products. There has thus Membrane chromatography is of potential
been considerable commercial interest in the sep- interest for the separation of b-lactoglobulin and
aration of b-lactoglobulin and a-lactalbumin to a-lactalbumin due to the high flow rates that can
take advantage of their functional and biological be achieved in these systems. For example, Saufi
properties. a-Lactalbumin is attractive as a nutra- and Fee (2011) examined the use of a mixed mode
ceutical because of its high tryptophan content membrane chromatography system containing
(Cayot and Lorient 1997). a-Lactalbumin also both cation and anion exchange sites for the frac-
provides enhanced whippability in meringue-like tionation of whey proteins. b-Lactoglobulin was
formulations and may have potential as a contra- preferentially bound to the membrane, with the
ceptive agent. b-Lactoglobulin is an effective a-lactalbumin collected in the flow through.

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_782-6
2 ß-Lactoglobulin and Alpha-Lactalbumin Separation

ß-Lactoglobulin and Alpha-Lactalbumin Separation, Table 1 Physical characteristics of major whey proteins
(From Zydney 1998)
Protein Concentration (g/L) Molecular weight (g/mol) Isoelectric pH
b-Lactoglobulin 2.7 18,362 5.2
a-Lactalbumin 1.2 14,147 4.5–4.8
Immunoglobulins 0.65 150,000–1,000,000 5.5–8.3
Bovine serum albumin 0.4 69,000 4.7–4.9
Lactoferrin 0.1 78,000 9.0
Lactoperoxidase 0.02 89,000 9.5
Glycomacropeptide 7

References Cheang B, Zydney AL (2004) A two-stage ultrafiltration


process for fractionation of whey protein isolate.
Cayot P, Lorient D (1997) Structure-function relation- J Membr Sci 231:159–167
ships of whey proteins. In: Damodaran S, Paraf Saufi SM, Fee CJ (2011) Simultaneous anion and cation
A (eds) Food proteins and their applications. Marcel exchange chromatography of whey proteins using a
Dekker, New York, pp 225–256 customizable mixed matrix membrane. J Chromatogr
Cheang B, Zydney AL (2003) Separation of alpha- A 1218:9003–9009
lactalbumin and beta-lactoglobulin using membrane Zydney AL (1998) Protein separations using membrane
ultrafiltration. Biotechnol Bioeng 83:201–209 filtration: new opportunities for whey fractionation. Int
Dairy J 8:243–250
B

Biodegradation polysaccharides xanthan, alginate, and pectin,


are usually more easily degraded, while water
Isabel Coelhoso1, Filomena Freitas2, Vitor D. insoluble polymers (e.g., polyesters) are more
Alves3 and Maria A. M. Reis2 difficult to degrade because the process is hetero-
1
LAQV-REQUIMTE, Departamento de geneous. Abiotic processes, such as chemical
Química, Faculdade de Ciências e Tecnologia, degradation, thermal hydrolysis, or
Universidade Nova de Lisboa, Caparica, Portugal photodegradation, coexist with the biotic process
2
UCIBIO-REQUIMTE, Departamento de and often directly induce it by making the mate-
Química, Faculdade de Ciências e Tecnologia, rials more easily accessible to the microorgan-
Universidade Nova de Lisboa, Caparica, Portugal isms. Hence, environmental conditions (e.g., pH,
3
LEAF – Linking Landscape, Environment, temperature, moisture, salinity, presence/absence
Agriculture and Food, Instituto Superior de of oxygen, nutrient supply) are important factors
Agronomia, Universidade de Lisboa, Lisboa, that influence both the materials themselves and
Portugal the microbial activity. The complexity of the
materials, namely, the structure and composition
(single polymer or polymer blends), the presence
Biodegradation is the process by which microor- of additives (e.g., plasticizers), morphology, and
ganisms (bacteria, fungi, algae) change the chem- crystallinity, are also key issues that directly
ical structure of a material into naturally influence their accessibility to the microbial
occurring metabolic products, ultimately enzymes.
resulting in its conversion into water, carbon The standardized methods for testing the bio-
dioxide and/or methane, and new cell biomass degradability of polymeric materials are based on
(Muller 2005). The biodegradation of polymeric previously developed methods for low-molecular
materials starts with their depolymerization to weight substances. However, they have been
generate lower molecular weight intermediates modified to consider their higher complexity.
that the microbial cells can then assimilate. The Different biodegradability tests can be
general mechanism of the biodegradation process performed, under both controlled laboratory con-
includes three phases: (1) secretion of extracellu- ditions and also natural environmental condi-
lar enzymes by the microorganisms; (2) genera- tions. In the laboratory tests, defined
tion of short intermediates by the action of the environments are created using one of two
secreted enzymes; and (3) conversion of the inter- approaches: (1) inoculation of synthetic media
mediates into metabolic products (Fig. 1). Water with individual microorganisms especially
soluble polymers, such as the natural selected for a given polymer or with a mixed
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_783-1
2 Biodegradation

microorganism microorganism

microorganism
CO2
extracellular low-molecular
enzymes CH H2O
4
weight
intermediates metabolic
products

polymer polymer polymer


(1) (2) (3)

Biodegradation, Fig. 1 General mechanism of the bio- intermediates by the action of the secreted enzymes, and
degradation process: (1) secretion of extracellular (3) conversion of the intermediates into metabolic
enzymes by the microorganisms, (2) generation of short products

Biodegradation, Laboratory tests Field tests


Fig. 2 Biodegradation
tests

Individual Lab reactor Natural


cultures with natural Environment
matrix (water, soil,
(water, soil, compost,
Mixed compost, landfill)
cultures landfill)

Synthetic Complex Complex


media media media

Defined conditions Variable conditions

microbial culture originating, for example, from – Weight loss measurements: determination of
a wastewater treatment plant or (2) use of com- residual material after being exposed to the
plex materials collected from the environment biodegradation conditions.
(e.g., water, soil, compost) as the matrix for the – Changes in mechanical properties and
tests (Fig. 2). molar mass: properties, such as tensile
Some of the standard testing methods include strength, can be used as indicators of degrada-
(Shah et al. 2008): tion since they are related with the polymer’s
molar mass.
– Visual observations: macroscopic changes, – CO2 evolution or O2 consumption: under aer-
such as roughening of the surface, formation obic conditions, the microorganisms use O2
of hole or cracks, changes in color, etc., can be for carbon oxidation, generating CO2 as one
used as a first indication of microbial attack, of the major metabolic end product. Hence,
while more sophisticated observations using, CO2 evolution or O2 consumption are good
for example, scanning electron microscopy indicators of polymer degradation.
(SEM) or atomic force microscopy (AFM) – Radio labeling: materials containing a ran-
can be made to obtain more information domly distributed 14C marker can be exposed
about the degradation mechanism. to the microbial environment and the amount
Biodegradation 3

of 14C generated is estimated. It is a high References


precision test, but labeled materials are not
always available and are expensive. Muller R-J (2005) Biodegradability of polymers: regula-
tions and methods for testing. In: Steinb€ uchel A
– Clear-zone formation: the polymer is placed in
(ed) Biopolymers, vol 10, General aspects and special
agar plates as very fine particles and inocu- applications. Wiley, Weinheim
lated with the microbial culture, being the Shah AA, Hasan F, Hameed A, Ahmed S (2008) Biolog-
formation of a clear halo the indication of ical degradation of plastics: a comprehensive review.
Biotechnol Adv 26:246–265
depolymerization.
C

Corrosion and not another, but the reverse may be true for
another type of water. An excellent method for
C. V. Vedavyasan corrosion control in water heaters is cathodic
Desalination Process Specialist (Global), protection involving the use of a sacrificial
Department of Technology, Annamalai anode, usually composed of magnesium or alu-
University, Chidambaram, Tamil Nadu, India minum. Chemical control of corrosion attempts
to retard electrode reactions.

Introduction
The Mechanism and Chemistry of Corrosion
Reactions
Corrosion is the gradual process of wearing,
Corrosion reactions are electrochemical in
weaning away, and thinning down the metal sur-
nature. They involve the transfer of charged
face by the fluid with which it is in contact.
ions across the surface between a metal and the
Millions of dollars are lost every year due to
electrolyte in which the metal is immersed. There
corrosion of iron and steel. Other metals do cor-
are two types of electrode reaction occurring at
rode. The oxide formed by oxidation does not
the metal surface: anodic and cathodic.
firmly adhere to the surface of the metal and
Corrosion occurs in the presence of moisture.
flakes off easily causing “pitting”. Continued
When iron is exposed to moist air, it reacts with
pitting causes structural weakness and disintegra-
oxygen to form rust. The amount of water http://
tion of the metal. Metals such as aluminum form
www.corrosion.com, precisely the number of
a tough oxide coating onto the surface to prevent
molecules of water, present determines the color
corrosion.
of rust varying from black to yellow to orange
In some circles, corrosion has been described
brown. The formation of rust is a very complex
as the tendency of a metal to revert to its natural
process which begins with the oxidation of iron to
stable state as an ore. The process may involve a
ferrous (+2) ions.
second step in which an oxide, hydroxide, or
In an anodic reaction, electrons appear on the
carbonate of the metal may form and deposit at
right-hand side. An example is shown below:
the corrosion site. Thus, corrosion takes place
when a metal dissolves in or is disintegrated by
Fe   > Feþ2 þ 2e :
water.
Different metals have different tendencies to
corrode or not to corrode in the same water.
A certain type of water may corrode one metal
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_785-3
2 Corrosion

Corrosion, Fig. 1 The


mechanism of corrosion

Both water and oxygen are required for the that rusting occurs much more rapidly in moist
sequence of reactions. Iron (+2) ions are further environment as compared to dry one. The mecha-
oxidized to form ferric ions (iron+3) ions: nism of corrosion is shown in Fig. 1 below.

Feþ2   > Feþ3 þ 1e Influence of Salt on Corrosion


The presence of salt enhances the rate of corro-
The electrons provided from both oxidation steps sion. As the dissolved salt increases, the conduc-
are used to reduce oxygen as shown. Cathodic tivity of the aqueous solution at the metal surface
reactions involve electrochemical reduction enhances the rate of electrochemical corrosion.
wherein electrons appear on the left side: Hence iron and steel corrode more rapidly when
exposed to salt or moist salty air near the ocean.
O2 ðgÞ þ 2 H2 O þ 4e_   > 4 OH
Factors Associated Mainly with the Metal
The ferric ions then combine with oxygen to form • Effective electrode potential of a metal in a
ferric oxide [iron (III) oxide] which is then solution
hydrated with varying amounts of water. The • Overvoltage of hydrogen on the metal
reduction of oxygen at an electrode will cause a • Chemical and physical homogenity of the
rise in pH due to production of hydroxide ion. metal surface
The equation for rust formation is • Inherent ability to form an insoluble protective
film
4Feþ2 ðaqÞ þ O2 ðgÞ þ ½4 þ 2  H2 OðlÞ
      > 2Fe2 O3  H2 O þ 8 Hþ ðaqÞ : Factors Varying with the Environment
• pH of the solution
The formation of rust can occur at some distance • Influence of oxygen in solution adjacent to the
from the actual pitting or erosion of iron. The metal
electrons produced via the initial oxidation of
iron can be conducted through the metal, and the Forms of Corrosion
iron ions can diffuse through the water layer to
another point on the metal surface where oxygen is Galvanic Corrosion
available. This process results in an electrochem- This is an electrochemical action of two dissim-
ical cell in which iron serves as anode, oxygen gas ilar metals in the presence of an electrolyte and an
as the cathode, and iron solution as “salt bridge”. electron conductive path. It occurs when
The involvement of water accounts for the fact
Corrosion 3

dissimilar metals are in contact. It is recognizable


by the presence of a buildup of corrosion at the
joint between the dissimilar metals. When alumi-
num or magnesium alloys are in contact with
carbon or stainless steel, galvanic corrosion
occurs and accelerates the corrosion of aluminum
or magnesium (Fig. 2).

Galvanic Series in Sea Water


(Least Active)
Gold
Graphite
Silver
18-8-3 stainless steel, type 316 (passive)
18-8 stainless steel, type 304 (passive)
Titanium
Thirteen percent Cr stainless steel, type
410 (passive) Corrosion, Fig. 2 Galvanic corrosion
7 Ni- 33 Cu alloy
75Ni – 33 Cu alloy Galvanized steel
75Ni – 16 Cr – 7 Fe alloy (passive) Zinc
Nickel (passive) Magnesium alloys
Silver solder Magnesium
M-Bronze
G- Bronze
Anodic (Most Active) The natural differences
70-30 cupro-nickel
in metal potentials produce galvanic differences,
Silicon bronze
such as the galvanic series in sea water. If elec-
Copper
trical contact is made between any two of these
Red brass
materials in the presence of an electrolyte, current
Aluminum bronze
must flow between them. The farther apart the
Admiralty brass
metals are in the galvanic series, the greater the
Yellow brass
galvanic corrosion effect or the rate. Metals or
76 Ni-16 Cr-7 Fe alloy (active)
alloys at the upper end are noble while those at
Nickel (active)
the lower end are active. The more active metal is
Naval brass
the anode or the one that will corrode. The anode
Manganese bronze
must be chosen from the above material list
Muntz
which is lower on the list than the material to be
Tin
protected.
Lead
Control of galvanic corrosion is achieved by
18-8-3 stainless steel, type 316 (active)
using metals closer to each other in the galvanic
18-8 stainless steel, type 304 (active)
series or by electrically isolating metals from
Thirteen percent chrome stainless steel, type
each other. Cathodic protection can be used to
410 (active)
control galvanic corrosion effects.
Cast iron
The following practices are recommended to
Mild steel
keep galvanic corrosion to a minimum.
Aluminum 2024
Cadmium
Aluminum 6053
4 Corrosion

Corrosion,
Fig. 3 Isolation flanges to
prevent galvanic

• Avoid the use of widely dissimilar metals in deposit is cleaned away, tiny pits or holes can
direct contact. be seen in the surface. Passive metals such as
• When dissimilar metals must come into con- stainless steel resist corrosive media and can per-
tact, they should be separated by using form well over long periods of time. However, if
nonconductive barrier materials, a paint coat- corrosion does occur, it forms at random pits.
ing, or by plating. Pitting may be a serious type of corrosion because
• The anode should be as large as feasible in it tends to penetrate rapidly into the metal section.
relation to cathode. It is most likely to occur in the presence of chlo-
• Coat both the anode and the cathode with the ride ions, combined with such depolarizers as
same material. oxygen or oxidizing salts. Methods that can be
• Install fasteners that have been dipped in used to control pitting include maintaining clean
epoxy mastic coatings. surfaces, application of a protective coating, and
• Seal threaded inserts with epoxy mastic coat- use of inhibitors or cathodic protection for
ings prior to insertion into castings. immersion service.
• Avoid the use of lock or toothed washers over Sometimes pitting corrosion can be quite
plated or anodized surfaces. small on the surface and very large below the
surface. The figure below left shows this effect
The scuba tank above suffered galvanic corro- common on stainless steel and other film-
sion when the brass valve and the steel tank were protected metals. Pitting shown on the right
wetted by condensation. Electrical isolation (white arrow) led to the stress corrosion fracture
flanges (Fig. 3) like those shown on the right are shown by the black arrows (Fig. 4).
used to prevent galvanic corrosion. Insulating Pitting corrosion can lead to unexpected cata-
polymeric gaskets are inserted between the strophic system failure. The split tubing below
flanges, and insulating sleeves and washers iso- left was caused by pitting corrosion of stainless
late the bolted connections. steel. A typical pit on this tubing is shown below
right (Fig. 5).
Pitting Corrosion
The most common effect of corrosion on alumi- Stress Corrosion Cracking
num and magnesium alloys is pitting. First is Stress corrosion cracking (SCC) is caused by the
noticeable as a white or gray powder, similar to simultaneous effects of tensile stress and corro-
dust, which blotches the surface. When the sion. Stress may be internally or externally
Corrosion 5

Corrosion, Fig. 4 Same images for pitting corrosion

Corrosion, Fig. 5 Pitting corrosion for stainless steel tube

applied. Internal stresses are produced by • Remove stress risers from counter bores,
nonuniform deformation during cold working, grooves, etc.
by an unequal cooling from high temperatures,
and by internal structural rearrangement involv-
Crevice Corrosion
ing volume changes. Stresses induced when a
Crevice or contact corrosion is produced at the
piece is deformed, those induced by press and
region of contact of metals with metals or metals
shrink fits, and those in rivets and bolts are inter-
with nonmetals. It may occur at washers, under
nal stresses. Concealed stress is more important
barnacles, at sand grains, under applied protec-
than design stress, especially because stress cor-
tive films, and at pockets formed by threaded
rosion is difficult to recognize before it has over-
joints. Whether or not stainless steels are free of
come the design factor. Few guidelines in
pit nuclei, they are always susceptible to this kind
avoiding the problem are:
of corrosion because a nucleus is not necessary.
Crevice corrosion may begin through the action
• Use metal alloys at no greater than 75 % of
of an oxygen concentration cell and continue to
their yield strength and use exotic materials
form pitting. Cleanliness, the proper use of seal-
only where they are actually required.
ants, and protective coatings are effective means
• Avoid assemblies where high-tensile loads are
of controlling this problem.
concentrated in a small area.
6 Corrosion

Intergranular Corrosion used are grinding, chipping, sanding, or wire


This is an attack on the grain boundaries of a brushing.
metal or alloy. A highly magnified cross section Remove corrosion by mechanical method
of any commercial alloy will show its granular such as wire brushing or abrasive blasting as
structure. This structure consists of quantities of appropriate. Failure to adequately clean all resi-
individual grains, and each of these tiny grains dues will permit corrosion to continue. Light
has a clearly defined boundary that chemically corrosion may be removed from thin
differs from the metal within the grain center. members – ducts and tubing – with a nonwoven,
One example of this type of corrosion is in nonmetallic abrasive mat in accordance with
unstabilized 300-series stainless steels sensitized MIL-A-9962 or number 400 aluminum oxide or
by welding or brazing and subsequently silicon carbide grit abrasive paper or cloth. Do
subjected to a severe corrosion environment. not use steel wool.
Another example of intergranular or grain bound-
ary corrosion is that which occurs when alumi-
Chemical Method
num alloys are in contact with steel in the
Chemical corrosion-removal methods can be
presence of an electrolyte. The aluminum alloy
used when no danger exists that the chemical
grain boundaries are anodic to both the aluminum
used will become entrapped in recesses and
alloy grain and the steel. In the later case,
when there is no danger that adjacent material
intergranular corrosion of the aluminum alloy
will be attacked. The chemical method should be
occurs. Some austenitic steels are unstable when
used on complex shapes and machined surfaces.
heated in the temperature range 470–915  C.
Chemical rust removers are of two types: acid or
Decreased corrosion resistance in austenitic
alkaline. The acid type is used in removing rust
stainless steels is due to depletion of chromium
and black oxide by immersion or brush applica-
in the area near the grain boundaries, caused by
tion. This is a phosphoric acid-type remover and
the precipitation of chromium carbide. This con-
must not be used on high-strength steel heat
dition can be eliminated by the use of stabilized
treated above 1.24 gigapascals (GPa) tensile
stainless steel, such as columbium-, tantalum-, or
strength due to possible stress corrosion or hydro-
titanium-stabilized stainless steels (types
gen embrittlement problems. The alkaline type
321/347), or by the use of low-carbon stainless
(sodium hydroxide base) is suitable for use by
steels. Molybdenum additions as in type
immersion only. Use on machined surfaces where
316 stainless steels decrease the sensitivity to
a dimensional change would be objectionable.
and the severity of the intergranular attack.
Scale conditioners are used as necessary to
Intergranular corrosion can be prevented by:
facilitate oxide scale removal by acid cleaning.
The use of scale conditioners shall not cause
• Select an alloy type that is resistant to
pitting, intergranular attack, or reduction of
intergranular corrosion.
mechanical properties below the minimum
• Avoid heat treatments or service exposure that
values as specified in the applicable material
makes a material susceptible. Normally this
specification for the alloy, gage, and heat-treat
occurs with austenitic stainless steels when
condition.
they are held for some time in the sensitizing
When acid cleaning is used to remove heat-
temperature range of 470–915  C
 treat scale, flux, corrosive media, stains, and other
(800–1600 F).
contaminants, it shall be within the limits speci-
• Apply a protective coating.
fied. Acid cleaning shall not result in
intergranular attack that would be detrimental to
Corrosion Removal the fabrication or use of the material or part. Acid
Abrasive blasting is the preferred method of cleaning shall not result in pitting or smutting,
removing corrosion; other mechanical methods which will not be readily removed by subsequent
Corrosion 7

processing. Cleaning shall be accomplished in brush coat of primer prior to spray will assist
the following bath: in getting adequate coverage.
• Nuts and bolts. Premature coating failure and
1. Nitric acid (HNO3) (42 Baume) corrosion on nuts and bolt heads are common
225–375 kg/m3 and can be reduced by conscientious surface
2. Hydrofluoric acid (HF) or NH4HF2 preparation prior to application of a protective
9–52 kg/m3 coating. A brush coat of primer prior to spray
3. Temperature: room 60  C (140  F) will ensure adequate coverage.
4. Metal content, HF ratio = 1: 1.8 (replenish • Tube clamps. Carbon steel clamps for interior
bath when the metal concentration >1 part of applications are either zinc plated or painted.
metal to 1.8 parts of HF) Stainless clamps shall be used for all exterior
applications. Corrosion at the interface
Stainless Steel Alloys between the stainless steel tubing and the
Stainless steels owe their inherent corrosion clamp can occur due to dissimilar metal and
resistance to a condition known as passivity – as crevice corrosion. Corrosion at the interface
a result of the presence of their oxide films called between tubing and clamps is controlled by
“passive films.” Under favorable conditions, such application of protective coatings.
films are protective; however, unfavorable con- • Unistrut channels. Use of unistrut channels
ditions deficient in oxygen will destroy the films should be avoided in exterior locations. When
and leave the surface in an “active” state with the exterior use of unistrut cannot be avoided,
corrosion resistance comparable to carbon steel. selection of appropriate material shall be uti-
The presence of hygroscopic salt deposits, dirt, lized, such as stainless steel or fiber glass.
dust, and other foreign matter all serve to destroy Where corrosion is noted, mechanically clean
passivity. Underground exposure of bare stain- the member to remove corrosion products
less steel will result in unacceptable quality. followed by application of a zinc-rich coating.
Where localized corrosion occurs, rapid penetra-
tion (pitting) at the point of initiation can occur as Stainless Steel Components
an electrolytic cell is formed between the large
cathodic (passive) area and the small anodic area General Stainless steel, although very corrosion
under attack. This attack is particularly severe in resistant, is susceptible to localized corrosion
the presence of halide salts. Localized attack will (e.g., pitting, crevice corrosion, etc.) when
also occur in crevices, such as under sleeves on exposed to marine environment. A mistake fre-
tube fittings. quently made is to conclude that the corrosion
Superior resistance to pitting is attainable with noted on stainless steel tubing and bellows is only
type 904 L unified numbering system (UNS) superficial. This conclusion is improperly
N08904 stainless steel over other commonly reached when removal of external corrosion
used steels. However, this is only a matter of products leaves the surface in a condition that
degree and localized attack can still occur. appears almost like new except for what appears
Maintaining clean surfaces will greatly reduce to be a very tiny pit. A cross section taken through
the opportunity for corrosion, regardless of the such a typical pit frequently discloses a void
alloy employed. considerably greater in diameter than the surface
pit diameter. Failure to arrest the apparent super-
Typical Problem Areas ficial corrosion will result in ultimate penetration
• Sharp edges. Sharp edges of metal structures of thin wall members.
will often be deficient of proper coating thick-
ness; sharp edges should be rounded when Application of Protective Coatings
possible with the National Association of Cor- Stainless steel tubings shall be treated in the
rosion Engineers (NACE). A stripe coat or following way:
8 Corrosion

• Accumulated dirt and oil shall be removed by structures. A common application is in galva-
rinsing with water followed by rinsing with nized steel, in which a sacrificial coating of zinc
methyl ethyl ketone (MEK). on steel protects them from rust.
• Remove corrosion products by mechanical Cathodic protection can, in some cases, pre-
means, such as power tool cleaning or hand- vent stress corrosion cracking.
tool cleaning.
• Clean surfaces with methyl ethyl ketone using Applications Pipelines are routinely protected
clean rags. by a coating supplemented with cathodic protec-
• Apply by spraying, brushing, or dipping tion. An ICCP – impressed current cathodic
75 mm (3 mils) minimum of the coating protection – system for a pipeline would consist
Aerocoat AR-7 manufactured by B.F. of a DC power source, which is often an
Goodrich. AC-powered rectifier and an anode, or array of
anodes buried in the ground (the anode ground
Tubing assemblies shall be abrasive blasted. head)
When tubing assemblies are in close proximity to Ships: cathodic protection on ships is often
carbon steel structural members that are to be implemented by galvanic anodes attached to the
abrasive blasted and coated with inorganic zinc- hull, rather than using ICCP. Since ships are
rich primer, the tubing assemblies shall be simi- regularly removed from the water for inspections
larly treated. and maintenance, it is a simple task to replace the
galvanic anodes. Galvanic anodes are generally
• Using clean rags, accumulated dirt and oil shaped to reduced drag in the water and fitted
shall be removed with water followed by wip- flush to the hull to also try to minimize drag.
ing with methyl ethyl ketone.
• Apply a zinc-rich coating in accordance with How to Prevent Metal Corrosion
the manufacturer’s recommendations to a • Choose products that are made of
DFT (dry film thickness) of 100–150 mm noncorrosive metals like stainless steel and
(4–6 mils). aluminum.
• Maintain a dry environment using appropriate
moisture barriers.
Cathodic Protection
• Ensure the electrical connections are clean.
Cathodic protection (CP) is a technique used to
• On a car or truck, apply a thin coating of
control the corrosion of a metal surface by mak-
petroleum jelly after cleaning the terminal.
ing it the cathode of an electrochemical cell. CP is
• Coat metals with oil, paint, grease, or varnish
carried out by connecting the metal to be
because it can prevent corrosion.
protected with a piece of another more easily
• Make use of cleaning agents like soaps, sol-
corroded “sacrificial metal” to act as the anode
vents, emulsion compounds, and chemicals to
of the electrochemical cell. The sacrificial metal
efficiently get rid of oil, grease, dirt, and other
then corrodes instead of the protected metal. For
unwanted foreign deposits and follow the cor-
structures where passive galvanic CP is not ade-
rect procedures in applying them.
quate, like in long pipelines, an external DC
• A mixture of cola and baking soda paste will
electrical current is applied. Cathodic protection
remove metal corrosion on car batteries.
systems are used to protect a wide range of metal-
• To prevent soil corrosion, install correctly
lic structures in various environments. Common
copper or copper alloy plumbing under-
applications are steel water or fuel pipelines and
ground. The main causes of copper corrosion
storage tanks such as home water heaters, steel
are poor drainage and moisture. A loose layer
pier piles, ship and boat hulls, offshore oil plat-
of backfill such as limestone or pea level must
forms and onshore oil well casings, and metal
be put down in the trench before laying copper
reinforcement bars in concrete buildings and
pipes.
Corrosion 9

• Galvanizing also provides metal corrosion environment, and temperature. Accordingly


protection. This is the process of giving a adopt the right protection techniques out of the
thin coating of zinc or steel material by available:
immersing the object in a bath primarily of
molten zinc. Galvanizing is an efficient way • Removal of oxidizing agent
to protect steel because even if the surface is • Prevention or inhibition of surface reaction
scratched, the zinc still protects the underlying • Application of protective coatings – organic/
layer. This process is widely used in the auto metallic/nonmetallic
industry. • Modification of the metal or the surface
conditions

Summary
References
Corrosion is effectively controlled by cathodic
protection or by appropriate selection of inhibi- VIII- Met J Corros Prot
TM 584 Revision C. http://www.corrosioncontrol.com.
tors, provided the chemical and electrical condi- Accessed Nov 1994
tions are scientifically monitored. Understanding Corrosion Technology Laboratory – Galvanic corrosion.
of the mechanism is the key in handling the http://corrosion.ksc.nasa.gov/galcorr.htm. http://corro
condition of the metals and structures. Every sion.ksc.nasa.gov/pitcor.htm. http://corrosion.ksc.
nasa.gov/stresscor.htm. http://corrosion.ksc.nasa.gov/
scenario is site specific and needs to be addressed
crevcor.htm
on its associated factors of pH of the medium,
I

Imprinting 1981) as schematically shown in Fig. 1. The latter


is an alternative way to obtain polymeric mem-
Masakazu Yoshikawa1 and Kalsang Tharpa2 branes bearing molecular recognition sites
1
Department of Biomolecular Engineering, directly from candidate polymeric materials and
Kyoto Institute of Technology, Kyoto, Japan print molecule (Yoshikawa et al. 1995, 2011).
2
Department of Chemistry, University of The scheme of the alternative molecular imprint-
Mysore, Mysore, India ing is shown in Fig. 2. In Step 1, the polymeric
material, which is a candidate material to con-
struct molecular recognition sites, is interacted
Imprinting, which is often called “molecular with a print molecule by specific interaction
imprinting,” is a facile way to introduce molecu- before and during the formation process of
lar recognition sites into polymeric membranes molecular recognition materials so that molecu-
(materials) (Sellergren 2001; Komiyama lar memory can be introduced into the polymeric
et al. 2003; Alexander et al. 2006). In other materials. In Step 2, the print molecule is
words, the molecular memory, such as a shape extracted from the molecularly imprinted mate-
of the target molecule and an alignment of the rials. When the molecularly imprinted material
functional moieties to interact with those in target thus constructed is in contact with the print mol-
molecule, is memorized in the polymeric mem- ecule or print molecule analogue, the molecular
branes (materials) for the recognition or separa- recognition sites preferentially interact with them
tion of target molecule from others during the or incorporate them into the molecular recogni-
formation of polymeric membranes (materials). tion sites (Step 3 and Step 4). Contrary to the
Such molecularly imprinted materials are pre- pioneering molecular imprinting method, molec-
pared by adopting two ways; one is “molecular ular recognition sites are formed at the same time
imprinting,” the other “alternative molecular as the molecularly imprinted materials are pre-
imprinting.” The former is a pioneering method pared from polymer solution or polymer melt. In
to prepare polymeric materials with molecular other words, any polymeric materials, such as
recognition sites from functional monomer, synthetic polymers, oligopeptide derivatives,
crosslinker, and print molecule (template) derivatives of natural polymer, and natural poly-
(Wulff and Sarhan 1972; Arshady and Mosbach mers, can be directly converted into molecular
1981); the molecular imprinting is further divided recognition material by applying the alternative
into two methods, covalent molecular imprinting molecular imprinting (Yoshikawa 2001).
(Wulff and Sarhan 1972) and non-covalent The similar approach was proposed by
molecular imprinting (Arshady and Mosbach Michaels et al. in 1962 (Michaels et al. 1962).
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_786-1
2 Imprinting

Covalent Molecular Imprinting

Synthesis of Removal by
Polymerizable Chemical Molecular
Print Molecule Polymerization Cleavage Recognition

Noncovalent Molecular Imprinting


Removal by
Solvent Molecular
Self-assembly Polymerization Extraction Recognition

Imprinting, Fig. 1 Schemes of the covalent and non-covalent molecular imprinting (Cited from Yoshikawa et al. 2011
with permission. Copyright 2012 Elsevier Inc.)

Alternative Molecular Imprinting

Step 2
Step 1 Removal of print molecule
Interaction between print
molecule and candidate
material

Step 4 Step 3
Recognition of print molecule Formation of recognition
(print molecule analogue) site and permeation path

Imprinting, Fig. 2 Scheme of the alternative molecular imprinting (Cited from Yoshikawa et al. 2011 with permission.
Copyright 2012 Elsevier Inc.)

This study is the first report on the alternative then, various molecularly imprinted membranes
molecular imprinting and the first application of were studied by adopting non-covalent molecular
molecularly imprinted polymeric membranes to imprinting. A wet phase inversion process was
membrane separation. Michaels’ paper is the applied to an alternative molecular imprinting to
commemorable paper in molecular imprinting prepare asymmetric membranes (Trotta
and membrane separation. In addition to this, et al. 2002).
molecularly imprinted polymeric membranes As described above, applying molecular
prepared by non-covalent molecular imprinting imprinting, such as conventional molecular
was reported in 1990 (Piletskii et al. 1990). Since imprinting or alternative molecular imprinting,
Imprinting 3

molecular recognition sites are easily introduced Arshady R, Mosbach K (1981) Synthesis of substrate-
into polymeric membranes (Ulbricht 2004). From selective polymers by host-guest polymerization.
Makromol Chem 182:687–692
this, it is easy to enhance permselectivity of a Komiyama M, Takeuchi T, Mukawa T, Asanuma
given membrane by applying those molecular H (2003) Molecular imprinting. Wiley-VCH,
imprinting techniques. The enhancement of flux Weinheim
without a reduction in permselectivity is indis- Michaels AS, Baddour RF, Bixler HJ, Choo CT (1962)
Conditioned polyethylene as a permselective mem-
pensable so that molecularly imprinted mem- brane. Separation of isomeric xylenes. Ind Eng
branes can be applicable to industries. Chem Process Des Dev 1:14–25
Molecularly imprinted membranes with a Piletskii SA, Dubei IY, Fedoryak DM, Kukhar VP (1990)
higher surface area and a higher porosity are Substrate-selective polymeric membranes Selective
transfer of nucleic acid components. Biopolim Kletka
required to give higher flux and permselectivity. 6:55–58
Electrospun nanofiber membranes with molecu- Sellergren B (ed) (2001) Molecularly imprinted polymers
lar recognition sites is a suitable or the best mem- man made mimics of anti bodies and their applications
brane morphology to attain high flux and high in analytical chemistry. Elsevier, Amsterdam
Trotta F, Drioli E, Baggiani C, Lacopo D (2002) J Membr
permselectivity. Possibility of the enhancement Sci 201:77–84
of flux without a concurrent reduction in Ulbricht M (2004) Membrane separations using molecu-
permselectivity was proved by molecularly larly imprinted polymers. J Chromatogr
imprinted nanofiber membranes, which were fab- B 804:113–125
Wulff G, Sarhan A (1972) The use of polymers with
ricated by simultaneously applying an enzyme-analogous structures for the resolution of
electrospray deposition and an alternative molec- racemates. Angew Chem Int Ed 14:341 [Über die
ular imprinting (Yoshikawa et al. 2011). Anwendung von enzymanalog gebauten Polymeren
zur Racemattrennung. Angew Chem 84: 364]
Yoshikawa M (2001) Molecularly imprinted polymeric
membranes. Bioseparation 10:277–286
References Yoshikawa M, Izumi J, Kitao T, Koya S, Sakamoto
S (1995) Molecularly imprinted polymeric membranes
Allexander C, Andersson HS, Andersson LI, Ansell RJ, for optical resolution. J Membr Sci 108:171–175
Kirsch N, Nicholls IA, O’Mahony J, Whitcombe MJ Yoshikawa M, Tanioka A, Matsumoto H (2011) Molecu-
(2006) Molecular imprinting science and technology: larly imprinted nanofiber membranes. Curr Opin
a survey of the literature for the years up to and includ- Chem Eng 1:18–26
ing 2003. J Mol Recognit 19:106–180
N

Nanotechnology Membrane • Vertically aligned nanotube membranes


• Isoporous block copolymer membranes
Abaynesh Yihdego Gebreyohannes and Lidietta
Giorno
Institute on Membrane Technology, National
Hybrid Inorganic-Organic
Research Council of Italy, ITM-CNR, University
Nanocomposite Membranes
of Calabria, Rende (CS), Calabria, Italy
Mixed matrix membranes present the synergistic
advantage of both the low cost and ease of fabri-
Over the last decade, nanotechnology has rapidly
cation of organic polymeric membranes and
evolved from an academic research to commer-
mechanical strength and functional properties of
cial reality. The concept of nanotechnology led to
inorganic materials (Dong et al. 2013). The con-
the development of innovative nanotechnology-
cept was first introduced in the 1990s by
based membranes that surpass the state-of-the-art
Zimmerman et al., as a strategy to overcome the
performance and enable new functionality such
limitations of polymeric membranes for gas sep-
as high permselectivity, catalytic reactivity, and
aration. The most commonly exploited inorganic
fouling resistance. Nanotechnology is used to
fillers are alumina, carbon nanotubes, iron-
enhance performance of traditional ceramic and
palladium particles, silica, and titania, which are
polymeric membrane materials through various
embedded within the polymeric matrix. The par-
strategies (Pendergast and Hoek 2011). Nano-
ticle size covers broader ranges from 0.5 to
technology membranes include:
300 nm, while the general composition ranges
from 0.01 to 40 wt.% (Pendergast and Hoek
• Zeolite and catalytic nanoparticle-coated
2011). Generally, inclusion of the inorganic par-
ceramic membranes
ticle imparts change in the polymeric membrane
• Hybrid inorganic-organic nanocomposites
surface property (hydrophilicity/hydrophobicity,
membranes
roughness, increased or decreased water perme-
• Bio-inspired nanotechnology membranes
ability and selectivity depending on the type,
• Bio-hybrid immobilized enzyme
size, and weight fraction of the inorganic particle,
membranes
improved thermal and mechanical stability, as
• Bio-hybrid magnetic-responsive
well as enhanced antifouling property).
membranes
• Aquaporin membranes

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_787-1
2 Nanotechnology Membrane

In addition to microparticles, nanoparticles improvement at extremely low loadings such


have been added to polymeric membranes, e.g., that the cost increase may be minimal.
the inclusions to the thin films of thin-film com- Other interesting features one can induce by
posite (TFC) reverse osmosis membrane have inclusion of nanofillers into polymeric mem-
been of great interest to impart the properties of branes are stimuli-responsive properties. One of
the nanomaterials. Embedding smaller the main strategies that follows the research on
nanoparticles increases permeability more by stimuli-responsive organic-inorganic (O/I)
increasing the characteristic pore size. One of hybrid membranes is the incorporation of
the main reasons attributing to the enhanced per- superparamagnetic nanoparticles (NPsSP). It is
meability of the TFC membranes with embedded an emerging field that holds numerous
nanoparticles is the presence of limited cross- unexplored interesting avenues (Daraei
linking than pure polyamide TFC counterparts. et al. 2013; Sanchez et al. 2011). It leads to
Overall, the addition of nanoparticles can be tai- stimuli-responsive “smart” polymeric membrane
lored to particular membrane applications with with properties that can be modulated in a revers-
the selection of nanoparticle size, shape, and ible manner. For example, recently magnetic-
type. Furthermore, inclusion of the nanoparticles responsive micro-mixing nanofiltration mem-
such as silver in the TFC could inhibit biofouling brane is developed. The membrane was prepared
growth due to the antimicrobial property of by grafting magnetic-responsive nanolayers
nanosilver (Basri et al. 2010). consisting of hydrophilic poly(2-hydroxyethyl
Nevertheless, improved permselectivity methacrylate) (polyHEMA) flexible polymer
through inclusion of nanoparticle to the TFC chains with NPSP attached to the chain ends.
may not be a general fact. It is theoretically The chain oscillates in an oscillating magnetic
predicted that the permeability of TFC, which field, induced mixing at the membrane-fluid
have impermeable nanoparticles like titania, interface that maximized the disruption of con-
reduces, while those containing permeable centration polarization layer (Himstedt
nanoparticles like SOD-zeolite increases. et al. 2011).
A nanoparticle with higher water permeability NPSP has also been used as inorganic
relative to the polymer matrix can increase the nanofillers in a PVDF membrane to impart
permeability of the resulting nanocomposite desired surface functionality (Huang
membrane, while impermeable nanoparticles et al. 2012). The hybrid membrane has controlled
can only reduce the water permeability of a mem- porosity, texture, and chemical composition that
brane because they reduce the area available for can provide real prospect to an efficient mem-
permeation through the polymer film. The only brane filtration. The presence of the NPSP also
time impermeable particle can enhance perme- induces magnetic property in the membrane that
ability is when they cause defect in the thin-film can be controlled by an external magnetic field
layer which also compromises their solute rejec- through remote on-off switches (Daraei
tion capacity (Pendergast and Hoek 2011). et al. 2013; Thevenot et al. 2013). This responsive
For the impermeable particles, even with the behavior, for example, is useful to manipulate the
presence of loss in permeability, inclusion of the deposition of magnetic nanoparticle on the mem-
nanofillers could be desirable to induce hydro- brane surface to prevent direct membrane-foulant
philic or antimicrobial properties that signifi- interaction (Gebreyohannes et al. 2015). In addi-
cantly reduce membrane fouling. In addition to tion to inducing magnetic properties, inclusion of
performance, one also has to take the cost of the the NPSP is reported to enhance the membranes’
nanofillers into consideration for practical appli- hydrophilicity, mechanical strength, compaction
cation. For instance, antimicrobial and zeolite resistance, improved permselectivity, and anti-
nanoparticles are expensive, yet zeolite fouling property (Daraei et al. 2013; Huang
nanofillers can bring about a considerable flux et al. 2012). Therefore, these membranes have
Nanotechnology Membrane 3

broad function ranging from environmental catalytic properties is a good candidate to revers-
remediation to smart product manufacturing. Par- ibly immobilize enzyme on the surface of a poly-
ticularly, the synergistic antifouling property and meric membrane to mimic hybrid protein-
improved permselectivity give the membrane a polymer biomimetic membranes.
big prospect to be utilized in water purification. Alternative to direct integration of the enzyme
NPSP-coated membranes, for example, have been within the polymer matrix, stimulus-responsive
used for effective removal of natural organic programmable layers on membrane can be
matter (Yao et al. 2009), arsenic (Sabbatini formed through the attraction of NPSP through
et al. 2010), and copper (Daraei et al. 2012) dur- reversible magnetic force. These biomimetic
ing water treatment. smart layers will enable development of adaptive
enzyme membrane reactors. For instance, once
an enzyme is immobilized on NPSP, they can be
Bioinspired Nanotechnology easily dispersed in a reaction medium in the
Membranes absence of an external magnetic field. However,
by applying an external magnetic field, it is pos-
Biomimetic nanostructured membranes are sible to relocate the bionanocomposites toward
formed either through directly embedding bio- the surface of a membrane using an external
molecule into synthetic materials or by using magnetic field. The method is promising to
functional molecules to modify synthetic mate- resolve pertinent issues related to the direct inte-
rials to impart specific biological property. These gration of enzyme within the polymeric matrix.
hybrid biomimetic membranes combine the accu- Overall, tuning reversible enzyme immobiliza-
rate structure of a biological pore with the dura- tion using NPSP helps in:
bility, robustness, and the possibility to control
the pore size and shape of solid-state nanopore 1. Easy recovery, recycling, and removal of
membrane (Shen et al. 2014). immobilized enzyme
2. Formation of dynamic layer between mem-
Biohybrid Magnetic-Responsive Membranes brane and feed preventing membrane-
Superparamagnetic nanoparticles (NPsSP) are pollutant interaction
most often superparamagnetic iron oxide with 3. Activation of the monolayer with biocatalyst
zero memory of their magnetic property in the to achieve biocatalysis at the membrane-
absence of an external magnetic field (Yeon solution interface
et al. 2009). Polymer coatings and the introduc- 4. Easy regeneration of membrane whenever the
tion of various surface functional groups facili- membrane is oversaturated with substrate
tate the anchorage of biomolecules on the surface
of these particles (Miguel-Sancho et al. 2012; This approach has recently been demonstrated
Brullot et al. 2012; Xiao-Ming and Wainer to form an enzyme membrane reactor
1993). The resulting bionanocomposites repre- (Gebreyohannes et al. 2015). The method is
sent an important material with a versatile appli- novel for it has used NPSP as a carrier to anchor-
cation in the biotechnology, fine chemicals, drug age various enzymes as well as nanofiller to form
delivery, cell transplantation, or cell immobiliza- magnetic-responsive hybrid membrane. When an
tion. These nano-sized particles exhibit biocom- external magnetic field has been applied to the
patibility, high surface-to-volume ratio which system, the magnetic-responsive polymeric
makes them a good candidate for enzyme immo- membrane gets magnetized. Subsequently, the
bilization to make biohybrids. The high surface- NPSP with the immobilized enzyme was dis-
to-volume ratio assists with higher enzyme load- persed in the upper stream. These particles were
ing capacity and enhanced mass transfer effi- then attracted toward the surface of the mem-
ciency. Hence this material with its excellent brane. The magnetic-responsive membrane acts
mechanical, optical, electrical, ionic, and as magnetic field actuators that eventually help
4 Nanotechnology Membrane

with uniform dispersion of the NPSP on the sur- permeability to diffusion permeability is the
face of the membrane. Hence it has potentially number of effective steps a water molecule shall
mimicked the micro-nanoarchitecture of the move in order to permeate through a channel.
direct integration of enzyme into the membrane. Since aquaporin channels have high water selec-
The method has shown an interesting perfor- tivity, a membrane with 75 % aquaporin coverage
mance when it was applied to treat a feed rich in is predicted to have an order of magnitude higher
polysaccharides. After depositing 1–2 g/m2 of water permeability compared to commercial sea-
pectinase activated NPSP with an average diame- water RO membranes (Kaufman et al. 2010).
ter of 8 nm, 40 % to 100 % reduction in the There already are interesting research activi-
pressure required to keep flux constant at 17 L/ ties on the inclusion of aquaporins in polymeric
m2 h was observed. Moreover, thanks to the easy membranes. For instance, the use of aquaporin-Z
recycling of enzyme, both membrane and from E. coli bacterial cells used to form a protein-
immobilized enzyme were used over several polymer membrane exhibited an order of magni-
cycles, adding a considerably extended lifetime tude higher water permeability as compared to a
to the membrane as well as the enzyme counterpure polymeric membrane. However,
(Gebreyohannes et al. 2015). practical application of these proteins is highly
Modulating reversible enzyme immobiliza- limited by lack of large quantities of protein
tion through combinatorial stimulus-responsive production. Nevertheless, with a continued
enzyme immobilization technique holds a great research and effort, techniques to simplify the
potential in bioseparations, antifouling surfaces, fabrication and production of mechanically
and creating self-cleaning membranes. Hence, sound membranes aquaporin-based biomimetic
the future innovations on the basis of stimulus- membranes are inevitable.
responsive enzyme immobilization holds a big-
ger prospect to “reengineer” membrane biocatal- Vertically Aligned Carbon Nanotubes
ysis that will lead to the design of more complex Carbon nanotubes (CNTs) exhibit the fast mass
membrane systems that are capable of mimicking transfer resemblance to aquaporin water channels
the nature. in which water transport is two to five times
higher than theoretically predicted by Hagen-
Aquaporin Membranes Poiseuille equation (Holt et al. 2006). Molecular
Aquaporins are the protein channels that control dynamic simulation studies attributed this out-
water flux across biological membranes. Water standing flow rate to atomic smoothness and
movement in aquaporins is mediated by selec- molecular ordering. In particular, water mole-
tive, rapid diffusion caused by osmotic gradients cules permeate through the CNTs in a
(Agre 2006; Meinild et al. 1998). According to one-dimensional single file resulting in very
Zhu et al. (nd), the two major factors that control small driving force use. Moreover, CNT-based
water transport are: membrane represents excellent mechanical prop-
erties that impart longer lifetime than conven-
(a) Osmotic permeability: molecular movement tional membrane materials.
due to concentration differences resulting in The most commonly utilized mechanism used
net mass transfer to produce uniformly aligned nanotube arrays is
(b) Diffusion permeability: random movement chemical vapor deposition (CVD). The CNTs are
of molecules with no net mass transfer adapted by fixing surface functional groups to
mimic aquaporin structure or by CVD and a
In the first case, the water molecules transport simultaneous solid-state reaction (Holt
in a single file through a narrow aquaporin chan- et al. 2006). The pore densities of the CNTs
nel, while in the second case, permeation occurs made by fixing negative surface functional
due to the movement of two molecules between groups are as high as 0.25*1012/cm2 while
opposite pools. Hence, the ratio of the osmotic representing three order of magnitude higher
Nanotechnology Membrane 5

water flux relative to what is predicted theoreti- Himstedt HH, Yang Q, Dasi LP, Qian X, Wickramasinghe
cally. However, CNTs’ alignment via CVD has a SR, Ulbricht M (2011) Magnetically activated
micromixers for separation membranes. Langmuir
number of limitations such as its costliness, sen- 27:5574–5581
sitivity, and difficulty for large-scale application. Holt JK, Park HG, Wang Y, Stadermann M, Artyukhin
Alternative to CVD, magnetic alignment, self- AB, Grigoropoulos CP, Noy A, Bakajin O (2006) Fast
assembly, and passing single-walled CNT sus- mass transport through sub-2-nanometer carbon
nanotubes. Science 312:1034–1037
pensions through polymeric filters are Huang Z-Q, Zheng F, Zhang Z, Xu H-T, Zhou K-M
approaches to form CNT-aligned membranes. (2012) The performance of the PVDF-Fe3O4 ultrafil-
Although CNT mimicked biological tration membrane and the effect of a parallel magnetic
aquaporin channels with a material producible field used during the membrane formation. Desalina-
tion 292:64–72
in large amount, no large-scale CNT-aligned Kaufman Y, Berman A, Freger V (2010) Supported lipid
membranes have been produced yet. However, bilayer membranes for water purification by reverse
one can resolve these challenges similar to the osmosis. Langmuir 26:7388–7395
challenges faced by reverse osmosis membranes Meinild AK, Klaerke DA, Zeuthen T (1998) Bidirectional
water fluxes and specificity for small hydrophilic mol-
50 years ago when performance improvements ecules in aquaporins 0–5. J Biol Chem
lead to the practical necessity of CNT-aligned 273:32446–32451
membrane application. Miguel-Sancho N, Bomati-Miguel O, Roca AG,
Martinez G, Arruebo M, Santamaria J (2012) Synthe-
sis of magnetic nanocrystals by thermal decomposition
in glycol media: effect of process variables and mech-
anistic study. Ind Eng Chem Res 51:8348–8357
References
Pendergast MM, Hoek EMV (2011) A review of water
treatment membrane nanotechnologies. Energy Envi-
Agre P (2006) The aquaporin water channels. Proc Am ron Sci 4:1946–1971
Thorac Soc 3:5–13 Sabbatini P, Yrazu F, Rossi F, Thern G, Marajofsky A,
Basri H, Ismail AF, Aziz M, Nagai K, Matsuura T, Abdul- Fidalgo de Cortalezzi MM (2010) Fabrication and
lah MS, Ng BC (2010) Silver-filled polyethersulfone characterization of iron oxide ceramic membranes for
membranes for antibacterial applications – effect of arsenic removal. Water Res 44:5702–5712
PVP and TAP addition on silver dispersion. Desalina- Sanchez C, Belleville P, Popall M, Nicole L (2011) Appli-
tion 261:264–271 cations of advanced hybrid organic-inorganic
Brullot W, Reddy NK, Wouters J, Valev VK, Goderis B, nanomaterials: from laboratory to market. Chem Soc
Vermant J, Verbiest T (2012) Versatile ferrofluids Rev 40:696–753
based on polyethylene glycol coated iron oxide Shen Y-x, Saboe PO, Sines IT, Erbakan M, Kumar
nanoparticles. J Magn Magn Mater 324:1919–1925 M (2014) Biomimetic membranes: a review.
Daraei P, Madaeni SS, Ghaemi N, Salehi E, Khadivi MA, J Membr Sci 454:359–381
Moradian R, Astinchap B (2012) Novel Thevenot J, Oliveira H, Sandre O, Lecommandoux
polyethersulfone nanocomposite membrane prepared S (2013) Magnetic responsive polymer composite
by PANI/Fe3O4 nanoparticles with enhanced perfor- materials. Chem Soc Rev 42:7099–7116
mance for Cu(II) removal from water. J Membr Sci Xiao-Ming Z, Wainer IW (1993) On-line determination of
415–416:250–259 lipase activity and enantioselectivity using an
Daraei P, Madaeni SS, Ghaemi N, Khadivi MA, immobilized enzyme reactor coupled to a chiral sta-
Astinchap B, Moradian R (2013) Fouling resistant tionary phase. Tetrahedron Lett 34:4731–4734
mixed matrix polyethersulfone membranes blended Yao P, Choo KH, Kim MH (2009) A hybridized
with magnetic nanoparticles: study of magnetic field photocatalysis-microfiltration system with iron oxide-
induced casting. Sep Purif Technol 109:111–121 coated membranes for the removal of natural organic
Dong G, Li H, Chen V (2013) Challenges and opportuni- matter in water treatment: effects of iron oxide layers
ties for mixed-matrix membranes for gas separation. and colloids. Water Res 43:4238–4248
J Mater Chem A 1:4610–4630 Yeon KM, Lee CH, Kim J (2009) Magnetic enzyme car-
Gebreyohannes AY, Bilad MR, Verbiest T, Courtin CM, rier for effective biofouling control in the membrane
Dornez E, Giorno L, Curcio E, Vankelecom IFJ bioreactor based on enzymatic quorum quenching.
(2015) Nanoscale tuning of enzyme localization for Environ Sci Technol 43:7403–7409
enhanced reactor performance in a novel magnetic- Zhu, F, Tajkhorshid, E, Schulten, K (nd) Theory and
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Sci 487:209–220 Biophys J 86:50–57
B

Boric Acid Separation by Membrane o-dichlorobenzene. The membranes were hydro-


Contactor phobic and separated the aqueous stream
containing boric acid from an alkaline aqueous
A. Criscuoli phase, representing the so-called receiving phase;
Institute on Membrane Technology (ITM-CNR), see Fig. 1 (Bachelier et al. 1996).
Rende (CS), Italy The removal of boric acid was also obtained
by employing hydrophilic microporous mem-
branes, sending distilled water as extractant
Boron is usually found in water as boric acid, and phase. In this case, the membrane pores were
its concentration ranges from few ppb in river filled with the aqueous feed, and, by properly
water up to around 7 ppm in seawater and can acting on the pressures of the two phases, the
be even higher in wastewaters discharged from interface was located at the membrane surface-
some industrial plants. Due to its toxic effects on extractant side, so that the boric acid removal
both humans and plants, the World Health Orga- occurred by simply diffusion from the feed to
nization (WHO) has fixed at 0.3 ppm the maxi- the extractant (Fig. 2). For practical
mum allowed concentration of boron in water. implementations, an integrated membrane sys-
Different are the techniques that can be used for tem where the extractant was continuously
controlling the boric acid content of water, like regenerated and recycled to the membrane
adsorption, ion-exchange resins, solvent extrac- contactor was also proposed and designed
tion, electrodialysis, multiple stages of reverse (Criscuoli et al. 2010a, b).
osmosis units (working at different pH), and Successful performances of hydrophilic
membrane contactors. In particular, the effective- microporous membranes using distilled water as
ness of membrane contactors has been confirmed extractant were also observed by Park and Lee
using various configurations to treat waters (1995). Moreover, they found good efficiencies
containing boric acid. of anion exchange membrane contactors for the
Boric acid was selectively separated through removal of boric acid from liquid radioactive
supported liquid membranes containing inside wastes.
micropores 1,3-diols (carrier) dissolved into

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_791-1
2 Boric Acid Separation by Membrane Contactor

Boric Acid Separation by Organic-filled


Membrane Contactor, micropore
Fig. 1 Transport of boric
acid through a supported
liquid membrane

Boric acid

Feed water Alkaline aqueous phase

Boric Acid Separation by


Membrane Contactor,
Fig. 2 Transport of boric
acid in a hydrophilic
membrane
Boric acid

Distilled water
Feed water

References Criscuoli A, Rossi E, Cofone F, Drioli E (2010b) Boron


removal by membrane contactors: the water that
Bachelier N, Chappey C, Langevin D, Mètayer M, purifies water. Additional information. Clean Technol
Verchère J-F (1996) Facilitated transport of boric Environ Pol 12:63
acid through supported liquid membranes. J Membr Park JP, Lee KJ (1995) Separation of boric acid in liquid
Sci 119:285–294 waste with anion exchange membrane contactor.
Criscuoli A, Rossi E, Cofone F, Drioli E (2010a) Boron Waste Manag 15:283–291
removal by membrane contactors: the water that
purifies water. Clean Technol Environ Pol 12:53–61
D

Direct Fluorination of Polymer (e.g., tensile strength) remain unchanged. The


Membranes: Gas Separation direct fluorination proceeds spontaneously at
Properties room temperature with sufficient for industrial
applications rate. Fluorination results in a substi-
A. P. Kharitonov tution of H-atoms for F-atoms, saturation of
Talrose Branch of the Institute of Energy double (conjugated) bonds with fluorine, and
Problems of Chemical Physics of the Russian disruption of majority of C-N and C-Si bonds
Academy of Sciences, Moscow Region, Russia followed with formation of C-F bonds. The
chemical composition of fluorinated layer
depends on composition and pressure of fluori-
Polymeric membranes can be used for the sepa- nating mixture and treatment duration. Treatment
ration of gas mixtures such as He-CH4, H2-CH4, at mild fluorination conditions does not cause
CO2-CH4, H2-N2, etc. There is, however, a com- disruption of C-C bonds in the main polymer
mon problem in a gas separation when a poly- chain. Direct fluorination is a dry technology.
meric membrane is used: membranes with high Polymer hollow fibers, fabricated membrane
gas permeability often have low gas separation modules, and composite membranes can be
factor, and on the contrary, membranes with high treated. For the case of hollow fibers and com-
separation factor have low permeability (Fig. 1) posite membranes, only the dense separation
(Robeson 2008). The direct fluorination can be layer can be fluorinated and the porous support
effectively used to improve gas separation prop- will remain untouched, so the tensile strength of
erties of polymer membranes when the gas mix- membrane element will not be decreased. There
ture consists of gases with markedly different gas are safe and reliable methods to neutralize
kinetic diameters. In this case substantial increase (by converting into the solid phase) unused F2
of separation selectivity (up to several tens times and the end product HF.
for the case of He/CH4 mixture) is accompanied The direct fluorination was used to enhance
with a relatively small decrease (or no change) of gas separation properties of several polymer
permeability of a gas with smaller gas kinetic membranes (both homogeneous and composite)
diameter (He, H2, etc.). Direct fluorination of and hollow fiber modules: polyimide (PI),
polymers is a heterogeneous reaction of gaseous polyvinyltrimethylsilane (PVTMS), poly
F2 mixtures with a polymer surface. This is a (1-trimethylsilylpropyne) (PTMSP), poly
method of the surface modification: only upper (phenylene oxide), polysulfone, poly(4-methyl-
surface layer is modified (~0.01 to several pentene), polycarbonatesiloxane, etc. (Langsam
microns in thickness), but the bulk properties et al. 1988; Le Roux et al. 1994; Amirkhanov
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_794-5
2 Direct Fluorination of Polymer Membranes: Gas Separation Properties

Direct Fluorination of Polymer Membranes: Gas


Separation Properties, Fig. 1 Separation selectivity a
Direct Fluorination of Polymer Membranes: Gas
for the He/CH4 mixture vs. permeability of He for various
Separation Properties, Fig. 2 Influence of treatment
polymer membranes in logarithmic scale. Filled
conditions of PVTMS flat membrane on the separation
points – literature data (Robeson 2008). Empty triangle,
selectivity of CO2/CH4, He/N2, and He/CH4 mixtures.
square, and diamond correspond to pristine polyamide
Treatment condition (from left to right in each group at
Matrimid ® 5218 hollow fiber module (points correspond
the plot): virgin PVTMS, treatment with 2 % F2 + 98 %
to different treatment conditions) and PVTMS
He mixture, treatment with 33 % F2 + 67 %He mixture,
(Kharitonov 2007, 2008) and PTMSP (Langsam
treatment with 2 % F2 + 98 % He mixture followed by a
et al. 1988) flat membranes. Filled symbols represent
grafting of acrylonitrile, treatment with 60 % F2 + 40 %
transport properties of fluorine treated membranes
O2 mixture

et al. 1998; Kharitonov 2007, 2008). Figure 1 fluorine-modified graviton hollow gas-separation
illustrates the influence of direct fluorination on fibres. Fibre Chem 30:318–324
separation selectivity for He/CH4 mixture. As it Kharitonov AP (2007) Chapter 2: direct fluorination of
is evidenced by Fig. 1, direct fluorination results polymers – from fundamental research to industrial
applications. In: Gardiner IV (ed) Fluorine chemistry
in a very remarkable increase (by a factor of research advances. Nova Science Publishers, New
several tens times or more than hundred times) York, pp 35–103
of separation selectivity. The permeability of He Kharitonov AP (2008) Direct fluorination of polymers.
and H2 is not practically changed after fluorina- Nova Science Publishers, New York
Langsam M, Anand M, Karwacki EJ (1988) Chemical
tion. Hence the direct fluorination of PVTMS and surface modification of poly[1-(trimethylsilyl)
polyimide Matrimid 5218 provides the possibil- propyne] for gas separation membranes. Gas Sep
ity to “overjump” the Robeson boundary (straight Purif 2:162–170
line in Fig. 1). The direct fluorination can sub- Le Roux JD, Paul DR, Kampa J, Lagow RJ (1994) Modi-
fication of asymmetric polysulfone membranes by
stantially improve the separation selectivity of mild surface fluorination. Part I. Transport properties.
CO2/CH4, He/N2 and He/CH4 mixtures (Fig. 2). J Membr Sci 94:121–141
Robeson LM (2008) Upper bound revisited. J Membr Sci
320:390–400
References

Amirkhanov DM, Kotenko AA, Tul’skii MN (1998) Tech-


nological characteristics of the manufacture and use of
P

Protein Purification by Membrane in protein adsorption/binding interactions, analo-


Operations gous to what is done in column chromatography
(Ghosh 2002). The membrane adsorbers used in
Andrew L. Zydney these systems typically have relatively large pore
Department of Chemical Engineering, The size with the functional ligands attached to the
Pennsylvania State University, University Park, inner pore surface throughout the membrane.
PA, USA Separations can be accomplished using ion
exchange (i.e., charged) ligands, affinity ligands,
and hydrophobic interactions. Zeng and
Synonyms Ruckenstein (1999) have reviewed the different
base materials and surface modification chemis-
Proteins separation by membrane operations tries that can be used to generate chromato-
graphic membranes.
Membrane systems are used extensively in the Transport through membrane adsorbers is typ-
purification of high-value proteins from natural ically dominated by the pressure-driven convec-
sources (e.g., milk and blood plasma) and from tive flow; diffusional limitations are much less
the biotechnology industry. This includes the use pronounced than in conventional chromato-
of normal flow microfiltration for sterile filtration graphic beads. This can be particularly important
and bioburden reduction, depth filtration for the in the purification of large biomolecules and
removal of cell debris and aggregated material, viruses that can have difficulty accessing the
tangential flow microfiltration for initial product internal pore space in chromatographic beads.
recovery, and virus removal filtration (van Reis Membrane adsorbers can be operated at much
and Zydney 2007). Ultrafiltration is used for pro- higher flow rates and with lower pressure drops
tein concentration and buffer exchange, both for than conventional chromatography columns,
the conditioning of the feed between other unit potentially reducing the processing time (Zhou
operations and in the final product formulation. and Tressel 2006).
However, actual protein purification, which typ- There has been significant interest in using
ically refers to the separation of a desired protein membrane chromatography for bioprocessing
product from other protein impurities, is accom- for more than 20 years, but there have been rela-
plished using either membrane chromatography tively few large-scale commercial installations.
or high-performance tangential flow filtration. However, recent improvements in membrane
Membrane chromatography provides highly materials and chemistries, coupled with a greater
selective separations by exploiting differences appreciation of appropriate target applications,
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_801-3
2 Protein Purification by Membrane Operations

have generated renewed interest in this technol- phenomena. As originally described, HPTFF
ogy. This is particularly true for flow-through devices are operated in the pressure-dependent
applications in which impurities are bound to regime at or below the “transition point” in a
the membrane while the product flows directly plot of filtrate flux versus transmembrane pres-
through the membrane (Zhou and Tressel 2006). sure. This minimizes membrane fouling and takes
This includes the removal of trace DNA, viruses, advantage of concentration polarization effects to
and endotoxins. Flow-through applications can increase performance (Zeman and Zydney,
take full advantage of the high linear velocities 1996). Further increases in selectivity are
possible with membranes. Single-use membrane obtained by using charged ultrafiltration mem-
adsorbers can be very attractive in these applica- branes and by adjusting the solution pH and
tions because of the small amount of impurities ionic strength to exploit differences in protein
that need to be captured. This eliminates the need charge between the product and impurity. High
for reuse studies at small scale and for regenera- degrees of purification and yield are obtained
tion and sanitization at large scale, both of which using a diafiltration process in which the impuri-
facilitate the development of flexible ties are washed through the membrane and away
manufacturing processes (van Reis and Zydney from the highly retained product. It is also possi-
2007). ble to collect the product in the permeate solution
High-performance tangential flow filtration with the impurities retained by the membrane.
(HPTFF) is an emerging technology that uses
ultrafiltration membranes for the separation of
proteins without limit to their relative size (van
References
Reis and Zydney 2007). This is in sharp contrast
to conventional ultrafiltration processes that are Ghosh R (2002) Protein separation using membrane chro-
generally thought to require a tenfold difference matography: opportunities and challenges.
in size between the product and impurity for J Chromatogr A 952:13–27
effective separation. HPTFF has been used to van Reis R, Zydney AL (2007) Bioprocess membrane
technology. J Membr Sci 297:16–50
separate monomers from oligomers based on Zeman LJ, Zydney AL (1996) Microfiltration and ultrafil-
their difference in size, protein variants differing tration: principles and applications. Marcel Dekker,
at only a single amino acid residue based on the New York
difference in charge, an antigen-binding frag- Zeng X, Ruckenstein E (1999) Membrane chromatogra-
phy: preparation and applications to protein separa-
ment from a similar size impurity, and a mono- tion. Biotechnol Prog 15:1003
clonal antibody from host cell proteins (van Reis Zhou JX, Tressel T (2006) Basic concepts in q membrane
and Zydney 2007). chromatography for large-scale antibody production.
The high selectivity in HPTFF processes is Biotechnol Prog 22:341
obtained by exploiting a number of different
P

Protein Recovery by Membrane Protein recovery by membrane operations is syn-


Operations onymous with protein purification by membrane
operations and is discussed under that listing.
Andrew Zydney
Department of Chemical Engineering, The
Pennsylvania State University, University Park,
PA, USA

# Springer-Verlag Berlin Heidelberg 2012


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_802-2
P

Protein Separation by Charged UF from a monoclonal antibody (MW = 45 kDa,


Membranes pI = 8.4) is shown in Table 1. Data were
obtained using an unmodified (negatively
Andrew Zydney charged) polyethersulfone membrane and a pro-
Department of Chemical Engineering, The totype positively charged membrane. The Fab
Pennsylvania State University, University Park, has a significant positive charge at pH 5, enabling
PA, USA a highly selective separation using the positively
charged membrane, with the weakly charged
albumin passed into the filtrate. In contrast, albu-
Charged ultrafiltration membranes can be used to min has a significant negative charge at pH 8.4,
significantly enhance the membrane selectivity, with the negatively charged membrane providing
making it possible to use these membranes for the high selectivity with the weakly charged Fab
separation of similarly sized proteins (Zydney collected in the filtrate. These high selectivities
and van Reis 2011). Charged ultrafiltration mem- were completely lost when using the membrane
branes can provide very high retention of like- with the “wrong” charge at the given pH.
charged proteins, enabling uncharged proteins Electrically charged ultrafiltration membranes
and smaller impurities to be removed in the per- have been successfully used to separate protein
meate (Zeman and Zydney 1996). Separations variants differing at only a single amino acid
are typically performed at relatively low ionic residue, an antigen-binding fragment from
strength (<10 mM) to enhance the electrostatic E. coli host cell proteins, a monoclonal antibody
exclusion of the charged protein from the charged from mammalian cell host proteins, and a model
membrane. pegylated protein from the unreacted protein and
The effect of membrane charge on the separa- polyethylene glycol, among others (van Reis and
tion of bovine serum albumin (MW = 67 kDa, Zydney 2007; Rohani and Zydney 2010).
pI = 4.8) and an antigen-binding fragment (Fab)

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_804-3
Protein Separation by Charged UF Membranes

Protein Separation by Charged UF Membranes, Table 1 Effect of membrane charge and solution pH on the
selectivity for separation of albumin and an antigen-binding fragment. Impurity and product refer to the less and more
retained proteins, respectively. Thus, selectivity is defined as Salbumin/SFab at pH 5 and as SFab/Salbumin at pH 8.4
Solution pH Negative membrane Positive membrane
5.0 3 120
8.4 200 5
Table adapted from Rohani and Zydney (2010)

References Zeman LJ, Zydney AL (1996) Microfiltration and ultrafil-


tration: principles and applications. Marcel Dekker,
Rohani MM, Zydney AL (2010) Role of electrostatic New York
interactions during protein ultrafiltration. Adv Colloid Zydney AL, van Reis R (2011) Bioseparations: membrane
Interf Sci 160:40–48 processes. In: Moo-Young M (ed) Comprehensive bio-
van Reis R, Zydney AL (2007) Bioprocess membrane technology, 2nd edn. Academic, Burlington,
technology. J Membr Sci 297:16–50 pp 499–520
A

Aquaporin-Incorporated Biomimetic (Kumar et al. 2012). It is envisioned that this


Membranes technology will bring about higher efficiency
for desalination (Kaufman and Freger 2011) and
Chung Tai-Shung Neal1, Honglei Wang2, hence lower cost.
Guofei Sun3, Hoang Hanh Phuoc Duong4 and
Pei Shan Zhong5
1
National University of Singapore, Singapore, Membrane Preparation Methods
Singapore
2
Department of Chemical & Biomolecular Aquaporin-incorporated membranes can be pre-
Engineering, jMedtech Pte Ltd, Singapore, pared via the (1) Langmuir-Blodgett (LB) and
Singapore Langmuir-Schaefer (LS) monolayer transfer
3
Chemical and Biomolecular Engineering, techniques, (2) vesicle rupture of aquaporin-
Aquaporin Asia Pte. Ltd, Singapore, Singapore incorporated materials onto a porous support, or
4
King Abdullah University of Science and (3) autopainting membrane (APM) method.
Technology (KAUST), Biological and LB and LS monolayer transfer (Sun
Environmental Science and Engineering et al. 2012): The first monolayer of amphiphilic
Division (BESE), Thuwal, Saudi Arabia materials (lipids or copolymers) is deposited onto
5
Functionalized Materials and Nanostructures/ a solid support by the LB method. The second
Global Research Center Singapore (GMM/F), monolayer, which contains aquaporin-
BASF South East Asia Pte Ltd., Singapore, incorporated amphiphilic materials, is subse-
Singapore quently deposited onto the first layer by the LS
method.
Vesicle rupture: Aquaporins are first incorpo-
Aquaporin, a transmembrane protein, has rated into liposomes (Borgnia et al. 1999; Wang
attracted attention globally since its serendipitous et al. 2011) or polymersomes (Kumar et al. 2007)
discovery by Peter Agre in 1992 (Agre 2006). Its through a typical transmembrane protein incor-
facilitation in rapid and selective water transport poration method (Borgnia et al. 1999). Subse-
has inspired many scientists to utilize this unique quently, these aquaporin-incorporated vesicles
function for water treatment applications are ruptured onto a porous support via charge
(Kaufman et al. 2010; Wang et al. 2012). Much interaction (Wang et al. 2011; Kaufman
effort has been devoted to build and overcome the et al. 2010; Li et al. 2012) or covalent conjugation
challenges faced in fabricating the synthetic bio- between the vesicles and the support (Wang
mimetic membrane housing the water channel et al 2012; Zhong et al. 2012; Duong et al. 2012).
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_812-3
2 Aquaporin-Incorporated Biomimetic Membranes

scaffolds (about 300 mm diameter each aperture)


(Hansen et al. 2009; González-Pérez et al. 2009;
Rein et al. 2011). This membrane array can be
stabilized with the support of a highly permeable
hydrogel layer (Lander et al. 2011; Ibragimova
et al. 2012).
The supported lipidic/polymeric membranes
with aquaporins have been designed for several
applications, such as forward osmosis (FO),
nanofiltration (NF), and reverse osmosis (RO).
Detailed information on the materials and prelim-
inary performance is summarized in Table 1.

Characterization of Water Transport


Through the Aquaporin-Incorporated
Membranes

Aquaporin-Incorporated Biomimetic Membranes, The permeability of reconstituted aquaporin in ves-


Fig. 1 Schematic graph of free-standing lipidic/poly-
meric membranes
icles is characterized mainly by the stopped-flow
spectroscopy technique. In a stopped-flow experi-
APM method: Free-standing aquaporin- ment, the osmotic permeability Pf (m3/m2/s)
incorporated lipid/polymeric membranes can be can be calculated by using the equation
formed analogous to the conventional black lipid (Borgnia et al. 1999)
membrane preparation method (Hansen
et al. 2009; González-Pérez et al. 2009). Pf ¼ k=Cosm V w ðSo =V o Þ
A mixed solution of aquaporins and amphiphilic
materials is smeared across the hydrophobic where k is the rate constant obtained from light
array’s apertures in electrolyte conditions. The scattering signal and So(m2) and Vo(m3) are the
membranes are spontaneously formed on the initial surface area and volume of the vesicle,
apertures at the interface of organic and aqueous respectively. Vw is the molar volume of water
phases. (18  106 m3/mol) and Cosm is the osmolarity
difference that drives the vesicle shrinkage.
The hydraulic permeability coefficient Lp
(m/s/bar) represents the rate of water movement
Aquaporin Biomimetic Membrane
across a given area, per unit of osmotic gradient,
Designs
and can be calculated from the equation (Hillyard
2012):
According to their conformations, the designs of
aquaporin-embedded biomimetic membranes
Lp ¼ Pf V w =RT
can be classified into two categories, namely,
(1) free-standing lipidic/polymeric membranes
where R and T are gas constant and temperature,
(Fig. 1) and (2) supported lipidic/polymeric
respectively. When the biomimetic membrane
membranes (Fig. 2).
transforms from a sphere to a flat surface, the
The free-standing lipidic/polymeric mem-
intrinsic water volume flux Jv (m3/s) can be
brane is fabricated by assembling black lipid/
obtained by using equation (Hillyard 2012):
block copolymer domains across multiple aper-
tures in the ethylene tetrafluoroethylene (ETFE)
Aquaporin-Incorporated Biomimetic Membranes 3

Aquaporin-Incorporated
Biomimetic Membranes,
Fig. 2 Schematic graph of
supported lipidic/
polymeric membranes
incorporated with
aquaporins

Aquaporin-Incorporated Biomimetic Membranes, Table 1 Demonstration of aquaporin-incorporated biomimetic


membranes
Material of active layer and support Membrane performance Reference
PMOXA-PDMS-PMOXAa (with acrylate ends), aquaporin FO Wang et al. (2012)
Z (molar ratio 1:50) Draw solution: 2M NaCl
Methacrylate-functionalized PCTE support (average pore size Feed solution: water
50 nm) Water flux: >100 L/m2/h
Salt reverse flux: <10 g/m2/h
PMOXA-PDMS-PMOXAa (with acrylate ends), aquaporin NF Zhong et al. (2012)
Z (molar ratio 1:50) Feed: 200 ppm NaCl
Methacrylate-functionalized CA support (average pore size Pressure: 5 bar
19 nm) PWPb: 34 L/m2/h/bar
Salt rejection: 32 %
PMOXA-PDMS-PMOXAa (with disulfide ends), aquaporin NF Duong et al. (2012)
Z (molar ratio 1:100) Feed: 200 ppm NaCl
Gold-coated porous alumina support (average pore size Pressure: 5 bar
55 nm) Water flux: 8 L/m2/h/bar
Salt rejection: 45 %
DOPCc and DOTAPd RO Li et al. (2012)
Aquaporin Z (molar ratio 1:200) Feed: 1 mM NaCl
Commercially available NF-270 support Pressure: 1 bar
Water flux: 3 L/m2/h/bar
Salt rejection: 20 %
a
Poly(2-methyloxazolineb-dimethylsiloxane-b-2-methyloxazoline)
b
Pure water permeability
c
1,2-dioleoyl-sn-glycero-3- phosphocholine
d
1,2- dioleoyl-3-trimethylammonium-propane (chloride salt)

J v ¼ ALp ðslRTDC  DPÞ References

where A is the membrane area, in m2. s is the Agre P (2006) The Aquaporin water channels. Proc Am
Thorac Soc 3:5–13
reflection coefficient and is assumed to be 1. l is Borgnia MJ, Kozono D, Calamita G, Maloney PC, Agre
the molecularity. DP is the hydrostatic pressure P (1999) Functional reconstitution and characteriza-
difference across the membrane, in bar. DC is tion of AqpZ, the E. coli water channel protein. J Mol
concentration difference across the membrane, Biol 291:1169–1179
Duong PHH, Chung TS, Jeyaseelan K, Armugam A,
in mol/m3. Chen Z, Yang J, Hong M (2012) Planar biomimetic
aquaporin-incorporated triblock copolymer
4 Aquaporin-Incorporated Biomimetic Membranes

membranes on porous alumina supports for desalination. In: Hélix-Nielsen C (ed) Biomimetic
nanofiltration. J Membr Sci 409–410:34–43 membranes for sensor and separation applications.
González-Pérez A, Stibius KB, Vissing T, Nielsen CH, Springer, Netherlands, pp 43–62
Mouritsen OG (2009) Biomimetic triblock copolymer Lander MR, Ibragimova S, Rein C, Vogel J, Stibius KB,
membrane arrays: a stable template for functional Geschke O, Perry M, Helix-Nielsen C (2011) Biomi-
membrane proteins. Langmuir 25(18):10447–10450 metic membrane arrays on cast hydrogel supports.
Hansen JS, Perry M, Vogel J, Vissing T, Hansen CR, Langmuir 27:7002–7007
Geschke O, Emnéus J, Hélix-Nielsen C (2009) Devel- Li X, Wang R, Tang C, Vararattanavech A, Zhao Y,
opment of an automation technique for the establish- Torres J, Fane T (2012) Preparation of supported
ment of functional lipid bilayer arrays. J Micromech lipid membranes for Aquaporin Z incorporation. Col-
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Polymer-based biomimetic membranes for
A

Air Bubbling in Membrane The TCM extract was heated to 43–62  C and
Distillation pumped to the module; another pump was used to
circulate the permeate water (maintained at
Chunrui Wu 25  C) at the permeate side of the membrane
State Key Laboratory of Hollow Fiber Membrane module. The velocity of the feed and permeate
Materials and Membrane Processes, Institute of flow in the membrane module ranged from 0.07
Biological and Chemical Engineering, Tianjin to 0.13 m/s. To mitigate membrane fouling, a fan
Polytechnic University, Tianjin, China was used to create gas bubbling at the feed side of
the membrane module. This fan was also utilized
to generate gas sparging at the permeate side for
Air bubbling is a common method that is used in gas backwashing of the membrane. The concen-
membrane separation process to alleviate mem- tration ratio (CR) was defined as the ratio of the
brane fouling and improve flux. It also is a kind of volume of initial extract to the volume of con-
membrane cleaning method. Till now, gas-liquid centrated extract to indicate the concentrating
two phase flow has been well studied and widely performance of the experiments.
used in microfiltration, ultrafiltration (Cabassud The result showed that a sharp flux decline
et al. 1997), membrane bioreactor (Psoch and right after the air was introduced into the feed
Schiewer 2005), and other traditional membrane circulation, and the flux remained at much lower
separation technologies. level when air was continuously injected. The
Based on the above advantages of air bub- explanation authors gave was that the bubbles
bling, it has been introduced into membrane dis- occupied part of the liquid-contacting area in
tillation (MD) process to alleviate membrane the membrane, thus reducing the effective mem-
fouling and improve the heat and mass transfer brane area, and when gas entered the membrane
efficiency. Researchers have introduced air bub- pores, this reduced the partial pressure of water
bling into MD process and developed several new vapor within the pores, thus reducing the driving
kinds of MD process. force. To reduce these effects, intermittent gas
The first application of air bubbling in MD sparging at the feed side at intervals of 20 min
process was firstly reported in 2008 (Ding and lasting only 2 min was applied.
et al. 2008) to concentrate the extract of tradi- The effect of gas bubbling on the DCMD
tional Chinese medicine (TCM). Air bubbling performance was shown in Fig. 2. It could be
was used in direct contact membrane distillation seen that flux declined rapidly in the beginning
(DCMD) and the flow sheet is shown in Fig. 1. of the experiment and then slowly as a result of
the very low-flux level at this time. The
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_813-1
2 Air Bubbling in Membrane Distillation

Air Bubbling
in Membrane 9
Distillation,
Fig. 1 Schematic of
DCMD apparatus. (1)
Thermostatic bath, (2) tank
of TCM extract, (3) gear
pump for extract
circulation, (4) chiller, (5)
gear pump for permeate, (6)
permeate tank, (7) electric
balance, (8) fan for gas
bubbling, and (9) flat sheet
membrane module
3 4 6 8
2 5
7
1

Air Bubbling 24
in Membrane C0 =1.35g/l, tf=60°C, u f=u p=0.102m/s
Distillation, 22 The gas bubbling lasted for 2 min every 20 min
Fig. 2 Performance of 20 1L/min gas flowrate
DCMD using gas bubbling 2L/min gas flowrate
on the feed side 18
without gas bubbling
16
N, kg/m2h

14
12
10
8
6
4
2
2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
CR

introduction of gas bubbling at the feed side inlet of membrane module to form gas-liquid
resulted in a higher flux in the beginning of the two phase flow, as shown in Fig. 3.
experiment and a much slower flux decline. Very The results showed that the permeate flux
similar trends were observed with gas bubbling at increased with the air flow rate and/or feed tem-
1 and 2 L/min which meant that increasing the perature increasing. For the VMD process, the
gas flow rate did not result in further process permeate flux was 22 kg/(m2h) when tested at
enhancement. 75  C with a feed flow rate of 120 L/h and a
A novel air-bubbling vacuum membrane vacuum pressure of 0.0085 MPa. While, the flux
distillation (AVMD) process was constructed of AVMD process could reach 40 kg/(m2h) when
in 2011 (Wu et al. 2011) to investigate the gas was introduced into feed solution at the rate
enhancement effect of air bubbling on traditional of 60 L/h, as shown in Fig. 4. For the two pro-
VMD process. Compressed air was pressed into cesses, flux both declined gradually as the feed
the lumen side of the hollow fiber membranes concentration increased from 3.5 to 300 g/L, but
together with the hot feed solution just at the it was much slower for AVMD process. SEM
Air Bubbling in Membrane Distillation 3

Air Bubbling
in Membrane
Distillation,
Fig. 3 Theoretic diagram
of ABMD process Vacuum

Membrane Module
Hollow Fiber
Gas-Liquid two phase
flow

Hot Solution Compressed Air

Air Bubbling 50 4500


in Membrane N
Distillation, Fig. 4 Effect Re
of feed gas flow prate on the 40
performance of AVMD 4000
process
N (kg/m2h)

30

Re
3500
20

3000
10

0 2500
0 10 20 30 40 50 60 70
Gas flow rate (L/h)

pictures showed that membranes used in AVMD where Jgas and Jnogas are the permeate fluxes in
process had lighter fouling than that in VMD the DCMD process with and without bubbling,
process. respectively.
For elevated salt concentrations in the feed Gas bubbling is supplied by an air pump. The
steam, gas bubbling was introduced into direct air inlet at the feed side entrance of the membrane
contact membrane distillation (DCMD) in 2013 module and the air nozzle for dispersing the air
(Chen et al. 2013) to examine its effect on the MD are shown in Fig. 5.
performance. In the paper, to characterize the The results showed that the introduction of gas
performance improvement achieved by gas bub- bubbling could effectively enhance MD flux, and
bling, the flux enhancement ratio F is defined: the flux enhancement ratio could reach 1.72 at an
optimized gas flow rate. When the condition was
J gas either a high feed operating temperature, low feed

J nogas and permeate Reynolds numbers, or a module
with 45 inclined orientation, shorter fiber length,
or lower packing density, a higher flux
4 Air Bubbling in Membrane Distillation

Air Bubbling a
in Membrane
Distillation, Fig. 5 (a)
Air inlet connected to the
membrane module; (b) Air
nozzle

Feed

Air

Air Bubbling 1.8


in Membrane Laminar flow, Ref = 842
Distillation, Fig. 6 Effect Turbulent flow, Ref = 2808
of gas flow rate on F in
laminar and turbulent flows 1.6

1.4
F

1.2

1.0
0.0 0.2 0.4 0.6 0.8 1.0 1.2
Gas flowrate (L.min–1)

enhancement ratio could be achieved. Because rate was higher. Furthermore, the Ф value of the
air bubbling could enhance the turbulence of laminar condition was much higher than that of
feed solution, temperature polarization was the turbulent flow when other conditions were the
effectively reduced. However it was not that the same.
bigger the gas flow rate, the higher the enhance- In 2009, air bubbling was used in a hybrid
ment ratio. It was observed that beyond an opti- process combining membrane distillation in a
mal gas flow rate, the enhancement ratio fell, submerged membrane bioreactor (MDBR) to
possibly due to excessive flow bypassing. mitigate severe fouling and flux decline
The effect of gas flow rate on F in laminar and (Phattaranawik et al. 2009). The result showed
turbulent flows was shown in Fig. 6. In the figure, that adding two inlets for air sparging at 2.5 L/min
it was observed that these two F curves had a each near the potting at the center of the
similar trend. At first, F increased with increasing membrane bundle induced more turbulence at
gas flow rate in the range of 0 Qg 0.2 L min1 the membrane surface. Over 15 days, fluxes were
for the laminar flow and 0 Qg 0.5 L min1 for still relatively stable with an average value of
the turbulent flow, while F decreased when gas 5.16 L/(m2h).
Air Bubbling in Membrane Distillation 5

To sum up, air bubbling was an effective Chen GZ, Yang X, Wang R, Fane AG (2013) Performance
method in membrane distillation to enhance the enhancement and scaling control with gas bubbling in
direct contact membrane distillation. Desalination
performance of MD process. Due to the role of 2013(308):47–55
increasing turbulence of feed solution, air bub- Ding Z, Liu L, Yu J, Ma R, Yang Z (2008) Concentrating
bling could promote the agitation and mix of feed the extract of traditional Chinese medicine by direct
solution to decrease the temperature and concen- contact membrane distillation. J Membr Sci
310(1–2):539–549
tration polarization effect. In addition, the Jirachote P, Fane AG, Pasquier ACS, Wu B (2009) Exper-
enhancing surface shear rate increases the imental study and design of a submerged membrane
remove of foulant from membrane surface at the distillation bioreactor. Chem Eng Technol
feed side to inhibit the influence of membrane 32(1):38–44
Psoch C, Schiewer S (2005) Long-term study of an inter-
fouling. mittent air sparged MBR for synthetic wastewater
treatment. J Membr Sci 2005(260):56–65
Wu CR, Yue J, HuaYan C, Xuan W, QiJun G (2011) Study
References on air-bubbling strengthened membrane distillation
process. Desalination Water Treat 34(1–3):2–5
Cabassud C, Laborie S, Lainé JM (1997) How slug-flow
can improve ultrafiltration flux in organic hollow
fibres. J Membr Sci 128(1):93–101
H

Heat and Mass Transfer latent heat of vaporization. Third, heat transfer by
in Membrane Distillation the way of convection in the permeate boundary
layer. All types of MD contain the first two steps,
Chunrui Wu while for the third step, other types of MD do not
State Key Laboratory of Hollow Fiber Membrane contain it except DCMD.
Materials and Membrane Processes, Institute of At steady state, the overall heat transfer coef-
Biological and Chemical Engineering, Tianjin ficient (H) of the MD process can be expressed by
Polytechnic University, Tianjin, China a resistance in series model (M. Khayet
et al. 2000):

Membrane distillation (MD) is a membrane 1 1 1 1


¼ þ þ
seperation process based on the principle of evap- H hf hm þ JDH v =DT m hp
oration which uses hydrophobic membrane as
separating medium. Unlike the membrane pro- where hf, hm, and hp are the individual heat trans-
cess of ultrafiltration (UF) and reverse osmosis fer coefficients of liquid feed phase, membrane,
(RO) which only contain mass transfer, MD also and permeate, respectively; DHv is the heat of
contains heat transfer and the heat transfer is a vaporization and DTm is the temperature drop
key factor affecting mass transfer efficiency. So across the membrane.
the investigation of heat and mass transfer in MD For MD process, heat and mass transfer occur
process is the key to explore the mechanism of simultaneously and result in complex heat trans-
MD process. Many scientists have made signifi- fer mechanisms. So the mass transfer can affect
cant progress in the study of heat and mass trans- both heat transfer rates and heat transfer coeffi-
fer in MD process. cients. The heat transfer model has been proposed
to describe the heat transfer mechanisms in MD
and facilitates the evaluation of the membrane
Heat Transfer surface temperatures. In most literatures, the
heat transfer model for MD was developed
The heat transfer of MD consists of three steps, as based on the assumption of linear temperature
shown in Fig. 1. First, heat transfer by the way of profile and isenthalpy flow of vapor (Figs. 2, 3,
convection in the feed boundary layer. Second, and 4).
heat transfer by the way of conduction through The effective energy transfering from the feed
the membrane and the heat flows together with bulk to the membrane surface is:
the vapor through the membrane pores, i.e., the
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_814-1
2 Heat and Mass Transfer in Membrane Distillation

Heat and Mass Transfer Conduction


in Membrane
Distillation, Fig. 1 Heat
transfer resistances in
membrane distillation Tb,f TI,f TI,p Tb,p

Thermal boundary Thermal boundary


layer layer

Latent heat of vaporisation

Heat and Mass Transfer Membrane


in Membrane
Distillation, Fig. 2 Direct Tf Permeate
contact membrane
distillation
T1
T2
Feed
Tp

Mass flux (J)


Heat flux (q)

Heat and Mass Transfer


in Membrane
Distillation, Fig. 3 Air
gap membrane distillation
Heat and Mass Transfer in Membrane Distillation 3

Heat and Mass Transfer


in Membrane Liquid−vapour
Distillation, interface Aqueous
Fig. 4 Vacuum membrane Retentate Vacuum &
solution
cooling
distillation

Vapour

Suction and
condenstation Porous membrane

Permeate
Aqueous solution (warm)


Qf ¼ hf T f  T fm the MD process, except in AGMD (Curcio and
Drioli 2005).
The energy transfering across the membrane
is:
Mass Transfer
hm 
Qm ¼ JDH þ T fm  T pm
d The mass flux (J) in MD process is assumed to be
proportional to the vapor pressure difference
For the VMD process, the contribution of heat
across the membrane and is given by:
conduction in the membrane matrix can be
neglected due to the high vacuum degree in the 
J ¼ C m Pf  P p
vacuum side (Li and Sirkar 2005).
At steady state, the overall heat transfer flux
where Cm is the membrane coefficient, Pf and Pp
through the membrane is given by:
are the vapor pressure at the membrane feed and
permeate surfaces, which can be calculated from
Q ¼ Qf ¼ Qm ¼ Qp
the Antoine equation (Fig. 5). For different types
  of MD processes, the obtainment of Cm is based
km
hf T f  T f , m ¼ JDH þ T fm  T pm on different models:
d
 For DCMD process, mass transfer through the
¼ hp T p , m  T p membrane can be divided into three models.
 These models relate the mass transport with col-
Q ¼ H Tf  Tp lisions between molecules, and/or molecules
with membrane. Knudsen diffusion takes place
It is worth pointing out that the heat conduc- when the pore size is too small, such that the
tion can be neglected for nonsported thin mem- collision between the molecules and the inside
brane and high operating temperature as well walls of the membrane suitably expresses the
(Phattaranawik and Jiraratananon 2001). More- mass transport and the collision between mole-
over, the heat transfer by convection is ignored in cules can be ignored (Zhongwei et al. 2003).
4 Heat and Mass Transfer in Membrane Distillation

Heat and Mass Transfer Viscous


in Membrane
Distillation, Fig. 5 Mass
transfer resistances in
membrane distillation
xb,f xI,f xI,p xb,p

Concentration boundary Cocentration boundary


layer layer

Knudsen Molecular

Molecular diffusion occurs when the molecules References


move corresponding to each other under the influ-
ence of concentration gradients. In Poiseuille Banat FA, Simandl J (1994) Theoretical and experimental
study in membrane distillation. Desalination
flow (viscous flow), the gas molecules act as a
95(1):39–52
continuous fluid driven by a pressure gradient. Bandini S, Sarti GC (1999) Heat and mass transport resis-
In AGMD process, the molecular diffusion tances in vacuum membrane distillation per drop.
theory is used to describe the transfer of vapor AIChE J 45:1422–1433
Curcio E, Drioli E (2005) Membrane distillation and
molecules through the membrane and the air gap.
related operations – a review. Sep Purif Rev
A stagnant gas film (air) is assumed to lie inside 34(1):35–86
the membrane at the air gap side. Ding Z, Ma R, Fane AG (2003) A new model for mass
For VMD process, in order to remove air transfer in direct contact membrane distillation. Desa-
lination 151(3):217–227
trapped in the membrane pores, the deaeration
Khayet M, Godino P, Mengual JI (2000) Theory and
of the feed solution or a continuous vacuum in experiments on sweeping gas membrane distillation.
the permeate side should be applied. Conse- J Membr Sci 165:261–272
quently, the ordinary molecular diffusion resis- Li B-A, Sirkar KK (2005) Novel membrane and device for
vacuum membrane distillation-based desalination pro-
tance is neglected. The Knudsen mechanism is
cess. J Membr Sci 257:60–75
used to express the mass transfer (Bandini and Phattaranawik J, Jiraratananon R (2001) Direct contact
Sarti 1999), Poisseille flow, or both together membrane distillation: effect of mass transfer on heat
(Banat and Simandl 1994). transfer. J Membr Sci 188(1):137–143
H

Hollow Fiber Modules two large areas, the fabrication of highly perme-
for Desalination able membranes and designs of optimized mem-
brane modules.
Chunrui Wu Recently, many designs of hollow fiber mem-
State Key Laboratory of Hollow Fiber Membrane brane modules have been proposed in order to
Materials and Membrane Processes, Institute of suppress the undesirable temperature and con-
Biological and Chemical Engineering, Tianjin centration polarization phenomena. The perfor-
Polytechnic University, Tianjin, China mances of different polyvinylidene fluoride
(PVDF) hollow fiber membranes have been stud-
ied in different size modules (Fig. 1). The prop-
The desalination of brine is commercially erties of the laboratory modules made, which
implemented by reverse osmosis (RO), multi- depend on the experiment’s requirements, can
effect evaporation (MED), and multistage flash be changed. The modules of PVDF have a stable
(MSF) distillation. Although such conventional performance and can be used in reverse osmosis
processes are widely used, there is a need for drained wastewater treatment (Wu Chunrui
novel desalination techniques such as membrane et al. 2010). The study in comparison of three
distillation (MD) which may be much cheaper membrane distillation configurations and seawa-
and have other distinct advantages. The mem- ter desalination by vacuum membrane distillation
branes used in MD processes can be divided (VMD) showed that the shell-and-tube capillary
into two forms: flat sheet membrane and hollow membrane module had unique advantages such
fiber-based membrane. Most of the work on as flexible and changeable (Chen Huayan
hydrodynamic improvement in MD studies has et al. 2011).
focused on flat sheet membrane modules. They Li et al. designed a novel membrane device
have small membrane areas and thus are limited made of novel membranes. To enhance the brine
to laboratory research. In industry, hollow fiber- side heat transfer coefficient substantially, they
based membrane modules are preferable due to employed cross flow of hot brine over the outside
their lager membrane area per unit volume and surface of hollow fiber membranes. To achieve a
reduced vulnerability to temperature polariza- compact device, they designed a hollow fiber
tion. Based on the MD mechanism, the obtained device built in a rectangular cross flow mode for
flux depends both on the membrane permeation the hot brine to flow over the outside of the fibers
properties and the flow geometry in the mem- (Fig. 2) (Li and Sirkar 2005). Simplified models
brane modules. Therefore, the research on the have been developed to describe the observed
flux enhancement in MD can be divided into performance of the modules in different MD
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_815-1
2 Hollow Fiber Modules for Desalination

Hollow Fiber Modules


for Desalination,
Fig. 1 Modules of PVDF
hollow fiber membrane

Hollow Fiber Modules


for Desalination,
Fig. 2 Rectangular cross
flow test module without
face plates

processes (Gilron et al. 2007). The MD experi- Different hollow fiber configurations with
ment’s results have shown that the modules’ per- wavy geometries (twisted and braided) for flux
formance was quite satisfactory and the design of enhancement in MD process have been devel-
module enhanced the heat transfer as well as oped by Teoh et al. in 2008 (Teoh et al. 2008).
mass transfer. The different module designs, such as baffles and
spacers, were incorporated during the module
Hollow Fiber Modules for Desalination 3

Hollow Fiber Modules for Desalination, Fig. 3 Different modules design and hollow fiber geometries
configurations

fabrication process, as illustrated in Fig. 3. A sin- conventional module, and the spacer-knitted
gle sieve spacer was placed about 7.5 cm away module had the best performance. Experiments
from both ends of the module in the spacer mod- reveal that improved fiber geometries or arrange-
ule designs. And the distance between each ments can provide a better flow distribution, thus
spacer for the two or three-sieve spacers config- much lower pumping energy cost and higher
urations was 5 or 3.75 cm. Similarly, the helical thermal efficiency could be accomplished
baffle introduced in the central of the module (Fig. 4).
which was surrounded by hollow fibers was In 2005, Liu et al. prepared some coiled hol-
placed 5 cm away from the both ends of the low fiber membrane modules and experimentally
membrane module. The results showed that the examined their mass transfer performances (Liu
application of baffles can increase the feed side et al. 2005). The research results showed that,
heat transfer coefficient. In addition, using compared with the conventional straight module,
spacers among the fibers may increase the effec- the mass transfer in both tube and shell side of the
tive membrane area 18–33 %. Lastly, the appli- coiled hollow fiber module could be remarkably
cation of different hollow fiber configurations enhanced. And the mass transfer coefficient of
with wavy geometries could lead to flux enhance- the coiled module at either side of membrane
ments as high as 36 % without inserting any was more than two times higher than that of the
external turbulent promoter. In overall, the goal straight module. The configurations of the coiled
of greater flux enhancements with modified hol- hollow fiber membrane module and the conven-
low fiber membranes modules was achieved. tional strait module are shown in Fig. 5. Different
Five types of novel hollow fiber module con- geometric coiled modules were employed to
figurations have been designed and constructed study the influences of the factors such as coiled
by Yang et al. for the direct contact membrane diameter, wind angle, and internal diameter of
distillation (DCMD) process in 2011 (Yanga fibers on mass transfer. It was found that wind
et al. 2011). The novel designs could be divided angle had an important influence on the fluid
into structured-straight fibers, curly fibers, central condition of the coiled module and its mass
tubing for feeding, spacer-wrapped fibers, and transfer.
spacer-knitted fibers. The test results showed Geng et al. developed a new air-gap mem-
that the vapor permeate flux could be enhanced brane distillation (AGMD) module with internal
from 53 % to 92 % compared with the latent heat recovery configuration (Geng
4 Hollow Fiber Modules for Desalination

Fig. 4 (continued)
Hollow Fiber Modules for Desalination 5

Hollow Fiber Modules for Desalination, Fig. 4 Novel module design and fabrication: (a) structured-straight
module; (b) curly-fiber module; (c) central-tubing module; (d) spacer-wrapped module; e spacer-knitted module
6 Hollow Fiber Modules for Desalination

Hollow Fiber Modules


for Desalination,
Fig. 5 Schematic
representation of straight
module (a) and coiled
module (b)

Th
hollow fiber membrane
polypropylene net
heat exchange
hollow fiber Hot
Feed

Cold Cold
Feed Feed

Arrangements in cross section


of hollow fiber membranes
and heat exchange hollow
fibers Tc Tc

Hollow Fiber Modules for Desalination, Fig. 6 Schematic presentation of the novel AGMD module

et al. 2014). The novel module is consisted of hot feed side in membrane. The model was used
parallel hollow fiber membranes and heat to calculate the temperature and the vapor per-
exchanged hollow fibers (Fig. 6). They investi- meate flux distributions along the hollow fiber
gated the influences of operating factors such as membrane. The performance of the AGMD mod-
feed flow rate, feed temperature, and feed initial ule was experimentally demonstrated under dif-
concentration on AGMD process. Simulta- ferent operating conditions, and the results
neously they established a theoretical model showed that the energy of AGMD process was
based on the energy and mass balances of the
Hollow Fiber Modules for Desalination 7

recycled effectively, simultaneously, a high Li B, Sirkar KK (2005) Novel membrane and device for
gained output ratio (GOR) of 5.7 was obtained. vacuum membrane distillation desalination process.
J Membr Sci 2005(257):60–75
Liying Liu, Lijun Li, Zhongwei Ding, Runyu Ma, Zurong
Yang (2005) Mass transfer enhancement in coiled
hollow fiber membrane modules. J Membr Sci
References 264:113–121.
Teoh MM, Bonyadi S, Chung T-S (2008) Investigation of
Hongxin Geng, HaoyunWu, Pingli Li, Qingfeng He different hollow fiber module designs for flux
(2014) Study on a new air-gap membrane distillation enhancement in the membrane distillation process.
module for desalination. Desalination 334:29–38 J Membr Sci 2008(311):371–379
Gilron J, Song L, Sirkar KK (2007) Design for cascade of Wu Chunrui, Jia Yue, Chen Huayan, Wang Xuan, Lu
cross flow direct contact membrane distillation. Ind Xiaolong (2010) Membrane distillation and novel inte-
Eng Chem Res 2007(46):2324–2334 grated membrane process for reverse osmosis drained
Chen Huayan, Wu Chunrui, Jia Yue, Wang Xuan, Lu wastewater treatment. Desalination Water Treat
Xiaolong (2011) Comparison of three membrane dis- 18:1–6
tillation configurations and seawater desalination by Yanga X, Wanga R, Fane AG (2011) Novel designs for
vacuum membrane distillation. Desalination Water improving the performance of hollow fiber membrane
Treat 28:321–327 distillation modules. J Membr Sci 2011(384):52–62
M

Multi-effect Membrane Distillation performance of MEMD process. Methodologies


were presented to maximize energy recovery and
Chunrui Wu show the cost of the cross-flow DCMD stages.
Institute of Biological and Chemical The results indicated that with the optimum num-
Engineering, State Key Laboratory of Hollow ber of cross-flow stages, the distillate cost would
Fiber Membrane Materials and Membrane be competitive with that of large-scale
Processes, Tianjin Polytechnic University, seawater RO.
Tianjin, China

The MEMD Processes with DCMD


Multi-effect membrane distillation (MEMD) is a
Modules
promising technology that can avoid the disad-
vantages of single-stage MD process. Generally
In 2010, a new design was developed by integrat-
the gained output ratio (GOR) evaluating the
ing a countercurrent cascade of cross-flow
performance of the single-stage MD is less than
DCMD and a heat exchanger (Lee et al. 2010).
1. However, the GOR of the MEMD process can
The heat exchanger is filled of solid polymeric
be 20 from literatures. It is even better than
hollow fibers. A novel numerical simulator was
multiple-effect evaporation (MEE) and multi-
developed to simulate the performances of this
stage flash (MSF). The MEMD process can sig-
device. And an experiment was operated to dem-
nificantly increase the thermal energy efficiency
onstrate the numerical model. The numerical
and reduce the cost of equipment. Many
simulator predicts that the GOR can be 12 when
researchers are trying their best to study the
the brine flow rate and distillate flow rate are
MEMD technology and find out an appropriate
different.
process.
He et al. presented their research about a series
The process of a countercurrent direct contact
of countercurrent DCMD cascades of two types
membrane distillation (DCMD) module and a
(He et al. 2012). Two different configurations
heat recovery heat exchanger was developed in
(Fig. 1) with interstage heating or not were theo-
1987 (Fane et al. 1987). On this basis, different
retically analyzed. The results show that with
designs for cascade of cross-flow DCMD were
interstage heating provided at the top of each
developed by Gilron et al. (2007). They theoret-
stage, the energy recovery is about 60 % and
ically analyzed the influence of the operating
GOR may be above 20.
conditions such as brine temperature, distillate
temperature, and brine flow rate on the
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_816-1
2 Multi-effect Membrane Distillation

Multi-effect Membrane Distillation, Fig. 1 Two different modes of obtaining increased recovery by operating with a
series of cascades: (a) with interstage brine heating and (b) without interstage brine heating

The MEMD Processes with VMD Modules of MSF for the same condition. Additionally,
MSVMD has some advantages over MSF, such
By replacing the flash chambers of MSF desali- as operation at lower temperature, the use of low
nation systems with membrane distillation mod- temperature heat sources, and the use of inexpen-
ules, a small-scale and off-grid desalination sive polymer materials.
system (Fig. 2) can be built (Edward The memsys has developed a novel vacuum
et al. 2013). The results of model analysis showed multi-effect membrane distillation (V-MEMD)
that the multistage vacuum membrane distillation module (Zhao et al. 2013). The V-MEMD pro-
(MSVMD) system can achieve the performance cess is achieved by many single stages
Multi-effect Membrane Distillation 3

BRINE
decreasing Pp REJECT

MD MD
@ PP TO VAC @ PP TO VAC
· ∼0
m m· ∼ 0
Qin
CONDENSER CONDENSER
FEED IN

COOLER COOLER

PERMEATE
OUT
j=1 j=n

Multi-effect Membrane Distillation, Fig. 2 Multistage vacuum MD (MSVMD) process diagram

Multi-effect Membrane Distillation, Fig. 3 Schematic diagram of the integrated system of AGMD and HEN

connecting. Every single-stage’s structure The MEMD Processes with AGMD


includes alternating membrane frames and foil Modules
frames for evaporation and condensation. Vac-
uum enhances the membrane distillation process A method that integrates the heat exchanger net-
and solar provides the energy. The results showed work (HEN) into the MD system is presented
that the heating and cooling temperatures are the (Lu and Chen 2012). The schematic diagram of
main factors among the operation conditions the integrated system of AGMD and HEN is
affecting flux and energy recovery. Also the opti- showed in Fig. 3. The waste heat from HEN can
mization of module design shows that the be the energy source of the MD process so as to
memsys module has great potential in increasing reduce the water cost. The method consists of two
the GOR. steps: first, the stream date is calculated for the
MD design; second, HEN design is done. The
design results show the optimal multistage MD
4 Multi-effect Membrane Distillation

Multi-effect Membrane
Distillation, external heater
Fig. 4 Schematic
presentation of hollow
fiber-based MEMD process
Th,i=90 °C Tc,o=85°C

vapor

dense-Wall fiber
porous fiber
retentate cold feed
Th,o=29 °C Tc,i=25°C
distillate
Td=26 °C

system that can keep high energy efficiency and organic acids from their respective dilute aqueous
improve the productive rate of the system. It also solutions. Using this MEMD process, Xiaojun Li
gives the optimal operating conditions and et al. studied the concentration of aqueous sulfu-
explicit stream data. The cost difference between ric acid solution (Xiaojun Li et al. 2012). The
HENs with and without the MD streams is con- GOR value obtained was much higher than that
sidered as the partial cost of pure water resulting in traditional and other modified membrane dis-
from the MD process. tillation processes. The maximum value of GOR
A heat recovery technology in AGMD process could reach 11.5. And in a long-term stability test
using a two hollow-fiber-set membrane module (lasting for more than 30 days), the MEMD mod-
has been developed. In the module, the hot brine ules were kept in good condition, which demon-
flows through a porous hydrophobic membrane, strated the stability of this MEMD process.
the vapor through the wall of the porous hydro- A conception of continuous-effect membrane
phobic membrane is condensed on the wall of distillation (CEMD) was proposed in 2013 Yao
dense wall fibers and warms up the cold brine et al. (2013). The CEMD process based on hollow
flow. The configuration of MEMD process is fiber AGMD module and the MEMD process
presented in Fig. 4, which includes the AGMD with an AGMD module are exactly the same.
module described before and an external heat However, the research studied two kinds of
exchanger. Enrichment experiment of semi- CEMD modules made from different membrane
volatile organic acids from aqueous solutions by fibers. The influences of operating conditions on
this MEMD process has been completed (Ban the performance of CEMD process have been
Rui et al. 2012). The influence of operating con- investigated. Within the studied experimental
ditions for the performance of MEMD process range, the maximum GOR value could reach
has been studied. The GOR of this experiment 13.8. The theoretical model successfully
can be 9.84 and the acid rejection rate can be predicted the possible ways to obtain a higher
99.93 %. The results present that the MEMD GOR value. And the experiment data showed
process can be potentially applied to enriching agreement with theoretical conclusions.
Multi-effect Membrane Distillation 5

References (MS-VMD) systems. The International Desalination


Association World Congress on Desalination and
Fane AG, Schofield RW, Fell CJD (1987) The efficient use Water Reuse 2013/Tianjin. REF: IDAWC/TIAN13-
of energy in membrane distillation. Desalination 202
1987(64):231–243 Lu Y, Chen J (2012) Integration design of heat exchanger
He F, Gilron J, Sirkar KK (2012) High water recovery in networks into membrane distillation systems to save
direct contact membrane distillation using a series of energy. Ind Eng Chem Res 2012(51):6798–6810
cascades. Desalination. Doi:10.1016/j. Yao K, Qin Y, Yuan Y, Liu L, He F, Wu Y (2012)
desal.2012.08.006 A continuous-effect membrane distillation process
Gilron J, Song L, Sirkar KK (2007) Design for cascade of based on hollow fiber AGMD module with internal
cross flow direct contact membrane distillation. Ind latent-heat recovery. AIChE J 2013 4(59):1278–1297.
Eng Chem Res 2007(46):2324–2334 Zhao K, Heinzl W, Wenzel M, Butter S, Bollen F,
Lee H, He F, Song L (2010) Desalination with a cascade of Lange G, Heinzl S, Sarda N (2013) Experimental
cross–flow hollow fiber membrane distillation devices study of the memsys vacuum multi effect membrane
integrated with a heat exchanger. AIChE J 2011 distillation (V–MEMD) module. Desalination
7(57):1780–1795 323:150–160
Summers EK, Lienhard JH V (2013) Cycle performance
of multi-stage vacuum membrane distillation
A

Acid Gas: Effect on Membrane permeability and H2S/CO2 selectivity for a range
Properties of polymeric membranes. The study of porous
membranes for acidic gas removal is limited,
Colin A. Scholes even though both H2S and CO2 have smaller
Department of Chemical & Biomolecular kinetic diameters than CH4. In the natural gas
Engineering, The University of Melbourne, sweetening industry, both cellulose acetate- and
Parkville, Australia polyimide-based membranes have been
commercialized.
Prolonged exposure to both H2S and CO2 can
Acidic gas removal is the largest application of lead to plasticization and degradation of the poly-
gas separation membranes and a vital process in meric membrane over time. This is because the
the natural gas processing industry. Membranes acidic nature of the gases means they will readily
used in this process are designed to separate H2S interact with the polymeric chains, disrupting
and CO2, and this process is known as natural gas chain packing and lubricating polymer chain
sweetening. This is readily required for motion, resulting in more rubbery behavior.
low-quality natural gas reserves, which need to Membrane degradation by these gases is greatly
be processed to achieve pipeline specifications of enhanced if water is present, because of the weak
CO2 <2 mol% and H2S <4 ppm (Baker 2001). acidic dissociation of these gases (Scholes
The removal of acidic gases is also required for et al. 2009).
biogas and gasification, where H2S and CO2 are For inorganic and metallic membranes, H2S is
separated from CH4, CO, and H2. For natural gas of particular concern, because of the effect sulfur
sweetening, the membrane must exhibit high per- can have on the membrane material
meability for H2S and CO2, with a large selectiv- (Lu et al. 2007). A good example of this is in H2
ity relative to methane. separation with Pd-based membranes. The pres-
In general, nonporous polymeric membranes ence of H2S leads to membrane brittlement and
are applied in acidic gas removal, taking advan- performance degradation because of lattice
tage of the solution-diffusion mechanism and the expansion on the formation of Pd-S. Hence, in
high solubility of H2S and CO2, compared to applications such as gasification, it is necessary
CH4. Also polymeric membranes almost always for the gas to have H2S removed prior to the gas
demonstrate selectivity for H2S over CO2, again separation membrane, use sacrificial layers, or
because of the higher condensability of H2S com- add sulfur-resistant materials.
pared to CO2, as demonstrated by the difference
in critical temperature. Table 1 provides the H2S
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_817-3
2 Acid Gas: Effect on Membrane Properties

Acid Gas: Effect on Membrane Properties, Table 1 H2S permeabilities (barrier) and H2S/CO2 selectivity in a range
of polymeric membranes
H2S permeability H2S/CO2
Ethyl cellulose 320 3.8
Nylon 0.34 3.86
PDMS 5,100 1.6
Polyethylene 36 2.84
PTMSP 21,400 1.2

References review and perspective. J Colloid Interface Sci


314:589–603
Baker R (2001) Future directions of membrane Scholes CA, Kentish SE, Stevens GW (2009) Effect of
gas-separation technology. Membr Technol 138:5–10 minor components in carbon dioxide capture using
Lu GQ, da Costa D, Duke JC, Giessler M, Socolow R, polymeric gas separation membranes. Sep Purif Rev
Williams RH, Kreutz TG (2007) Inorganic membranes 38:1–44
for hydrogen production and purification: a critical
C

Carbon Capture and Storage (CCS) process occurs at lower pressures, low CO2 par-
tial pressures, and often around ambient temper-
Colin A. Scholes ature. Oxy-fuel combustion is pure oxygen firing
Department of Chemical & Biomolecular of the combustion process. This excludes N2 from
Engineering, The University of Melbourne, VIC, the combustion zone and produces a flue gas
Parkville, Australia consisting of CO2 and H2O. Carbon capture is
achieved through water removal. However, the
very high flame temperature often dictates flue
Carbon capture and storage (CCS) is a proposed gas recycling, and critically this strategy requires
strategy to separate carbon dioxide from indus- the separation of high purity O2 from air, which is
trial gases and store that carbon on a geological commonly achieved through cryogenic methods.
timescale. This is a response to the perceived Precombustion capture is the gasification of the
threat industrial carbon dioxide emissions have carbon-based fuel into synthetic gas, also called
in producing anthropogenic climate change syngas, consisting of CO and H2. This syngas is
(IPCC 2007). CCS is divided into three distinct an important industrial feed gas that is used in a
stages, the capture of the carbon dioxide from the wide range of processes, such as Fischer-Tropsch
emission source, the compression and transporta- synthesis. For power generation, H2 production is
tion of CO2 to the storage site, and the final often maximized through the water gas shift reac-
storage of CO2 for long periods of time (IPCC tion, resulting in high-pressure gas mixtures of
2005). CO2, CO, and H2. Separation of CO2 is achieved
The capturing of CO2 is predominately asso- before H2 undergoes combustion. This separation
ciated with large stationary point sources and in strategy takes advantage of the high pressure and
particular coal-fired power stations. The strate- CO2 partial pressure before combustion.
gies to capture carbon emissions from these Carbon capture has also been applied to other
sources can be classified into three distinct industrial applications, such as natural gas sweet-
approaches: post-combustion capture, oxy-fuel ening, for the removal of acidic gases to meet
combustion, and precombustion capture pipeline specifications, as well as in natural gas
(Table 1). reforming for ammonia production.
Post-combustion capture is the separation of A range of separation technologies have been
CO2 from flue gases after the combustion pro- applied to carbon capture, including solvent sep-
cess. This is primarily a separation of CO2 from aration, membrane gas separation, adsorption
N2, as well as water and other minor components, technology, cryogenic separation, and mineral
such as CO, SOx, and NOx. The separation carbonation. The current commercial technology
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_819-4
2 Carbon Capture and Storage (CCS)

Carbon Capture and Storage (CCS), Table 1 Carbon capture strategy conditions and gas compositions
Post-combustion Oxy-fuel combustion Precombustion
Pressure (bar) 1 1 30
Composition (mol. frac.)
CO2 0.11 0.87 0.40
N2 0.62 – –
H2 – – 0.55
O2 0.04 0.05 –
H2O 0.23 0.08 0.02
CO – – 0.03

of choice is physical and chemical solvent tech- above the reservoir that forms the necessary geo-
nology, with membrane gas separation having logical trap. Possible geological sites for CO2
been commercial proven in natural gas geosequestration include disused oil and gas
sweetening. fields, saline aquifers, as well as deep coal
Transportation of captured CO2 to the storage seams. Currently, CO2 is geosequestrated com-
site is undertaken through shipping (low temper- mercially as part of enhanced oil recovery
ature and low pressure) or pipelines (high pres- procedures.
sure and ambient temperature). The method of
transportation is dependent on distance and geog-
raphy between the source and storage sites.
References
Storage of carbon for extended periods of time
can be achieved through geosequestration, deep IPCC (2005) IPCC special report on carbon dioxide
ocean storage, or mineralization. capture and storage. Prepared by working group III
Geosequestration is the injection of supercritical of the Intergovernmental Panel on Climate Change.
CO2 into geological formations, generally sedi- Cambridge University Press, Cambridge, UK
IPCC (2007) IPCC the physical science bases. Contribu-
mentary basin, over a kilometer underground. tion of working group 1 to the fourth assessment report
Importantly, the geological formation must con- of the Intergovernmental Panel on Climate Change.
tain a suitable reservoir rock, with high perme- Cambridge University Press, Cambridge, UK
ability and porosity for CO2, as well as a seal rock
D

Durability of Membrane (Lifetime of buildup of foreign matter on a membrane’s sur-


Membrane) face resulting in decreased performance. An
example is microbial growth in water treatment.
Colin A. Scholes Finally, mechanical abrasion of the active and
Department of Chemical & Biomolecular support layers is caused by particulate matter
Engineering, University of Melbourne, Victoria, being present in system. Each of these factors
Parkville, Australia influences membrane materials differently,
depending on the application.
There are a number of approaches to extend
Durability (or lifetime) of membranes is a critical membrane lifetimes, most of which focused on
factor in the commercialization potential of any overcoming membrane fouling. These include
membrane material, as it must be resilient to the feed pretreatment, chemical and mechanical
process conditions over an extended period of cleaning, feed stream pulsation, and pressure var-
time. The lifetime of a membrane is also an iation, as well as chemical additives to prevent
important factor in the economic evaluation of a fouling in the first place. These techniques can
membrane process, as replacement of mem- extend a membrane module’s lifetime but will
branes is a significant cost burden. not address issues such as chemical degradation,
A range of factors influence the durability of polymeric aging, and mechanical abrasion.
membrane materials. These include chemical Hence, all membrane modules’ separation per-
degradation of either the active layer or support formances decrease over time in all industrial
structure due to harsh chemical components in processes and replacement is necessary.
the feed stream, for example, feeds with low or Currently, the industry standard is for a mem-
high pH conditions, as well as high electrolyte brane module lifetime of 5 years under standard
concentrations, polymeric aging, and polymer process conditions (Li et al. 2008). For the major-
plasticization, leading to increased probability ity of reverse osmosis membrane plants currently
of the active layer rupturing. An example of this being commissioned or under construction, the
is cellulose acetate membranes being plasticized RO membranes are guaranteed by the manufac-
by exposure to hydrocarbons in petrochemical turer for 5 years. Similarly, vapor separation
gas separation applications; active layer compac- membranes in the petrochemical industry have a
tion due to the extended exposure to high- lifetime of 3–5 years, dependent on the condi-
pressure differentials across the membrane, tions of the feed. Seawater ultrafiltration mem-
resulting in reduced flux because of loss in diffu- branes last up to 7 years because of their resilient
sivity; and membrane fouling, which is the material and the ability to avoid regular chemical
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_820-4
2 Durability of Membrane (Lifetime of Membrane)

cleans. Alternatively, dairy and brine processing Reference


membranes need to be replaced every year
because of biological and particulate buildup, Li NN, Fane AG, Ho WSW, Matsuura T (2008) Advanced
membrane technology and applications. Wiley,
while hemodialysis and hemofiltration mem-
Hoboken
branes are only required to function for a few
hours, as they are single-use only equipment.
N

NOx Effect on Membrane Properties properties, such as kinetic diameter and


solubility.
Colin A. Scholes NO has a smaller kinetic diameter than most
Department of Chemical & Biomolecular gases found in flue gas, such as N2, O2, and CO2.
Engineering, University of Melbourne, Parkville, Hence, molecular sieve-based membranes will show
VIC, Australia selectivity for NO relative to these gases.
Conversely, NO2 has a larger kinetic diameter than
other gases present in flue gas and will be retained in
Combustion of fossil fuels at high temperature the retentate. For nonporous membranes where
in air results in the generation of nitrogen solubility is an important factor, it is expected that
oxides, commonly and collectively referred to membranes show selectivity for NO2 compared to
as NOx. This mixture is dominated by NO and NO, given the difference in critical temperature.
to a lesser extent NO2, but can also consist of For CO2-selective membranes for carbon cap-
higher nitrogen oxides, such as N2O4, but only ture from flue gas, nonporous polymeric mem-
rarely includes N2O. The generation of NOx is branes will display CO2/NO selectivity because
the result of partial oxidation of N2 in combus- of strong CO2 solubility. This has been observed
tion, as well as nitrogen associated with the for the glassy polymeric membranes of
fuel. Dependent on the fuel type and combus- polysulfone, and the polyimides Matrimid 5218
tion temperature, NOx can exist in the flue gas and 6FDA-TMPDA (Table 1; Scholes
on the order of 10–500 ppm. Their emission is et al. 2009). Conversely, NO2 will have a greater
heavily regulated and must be reduced to permeability than CO2 in nonporous membranes
2–5 ppm before flue gas can be vented to the because of strong NO2 solubility, and this has
atmosphere. This has implications in flue gas been reported for poly tetrafluoroethylene
desulfurization and CO2 postcombustion cap- (PTFE), with a permeability of 15.9 barrer and a
ture from flue gas. NO2/CO2 selectivity of 1.6 (Pasternak et al. 1970).
The effect of NOx on membranes is a sparsely The plasticization and aging effects of NOx on
studied area, with the permeability, selectivity, membranes has not been reported in the literature
and effects of NO and NO2 on polymeric mem- to date. In the presence of water, NOx readily
branes relatively unknown. Information on per- forms nitric acid, and this will degrade membrane
formance must be extrapolated from known materials over time. Hence, in the humid envi-
ronment of flue gas it is expected that NOx will

# Springer-Verlag Berlin Heidelberg 2012


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_821-2
2 NOx Effect on Membrane Properties

NOx Effect on Membrane Properties, Table 1 NO permeability (barrer) through glassy polymeric membranes
Polysulfone Matrimid 5218 6FDA-TMPDA
NO permeability (barrer) 3.1  0.6 3.7  0.6 168  16

have similar degradation performance on mem- and nitrogen dioxide through polytetrafluoroethylene.
branes as those observed for SOx. Macromolecules 3:366–371
Scholes CA, Kentish SE, Stevens GW (2009) Effect of
minor components in carbon dioxide capture using
polymeric gas separation membranes. Sep Purif Rev
References 38:1–44

Pasternak RA, Christenson MV, Heller J (1970) Diffusion


and permeation of oxygen, nitrogen, carbon dioxide
S

SOx, Effect on Membrane Properties and capillary condensation separation, it may be


possible for porous membranes to be selective
Colin A. Scholes for SOx.
Department of Chemical & Biomolecular Solution diffusion-based nonporous mem-
Engineering, The University of Melbourne, branes have been studied for SOx separation,
Parkville, VIC, Australia because of membrane research in the 1970s on
desulfurization of flue gas. A list of polymeric
membrane SO2 permeabilities are provided in
The combustion of sulfur-containing fuels, such Table 1, along with SO2/CO2 selectivity. The
as coal, results in the production of SO2 and SO3, majority of polymeric membranes show SO2
commonly collectively referred to as SOx. The selectivity, because of the stronger
typical coal-fired power station flue gas has SOx condensability of SO2 (Felder et al. 1975). The
concentrations between 1000 and 5000 ppm in relationship between SO2 permeability and SO2/
their untreated flue gas, dependent on the sulfur CO2 selectivity follows a typical Robeson upper
content of the coal, of which the main component bound plot. To date no permeability data has been
is SO2. The contribution of SOx to acid rain has reported for SO3 through a nonporous membrane.
meant that their emissions have been heavily This is probably because pure SO3 is a liquid at
regulated for over 30 years. The similar chemical room temperature and experimentally difficult to
properties between SOx (in particular SO2) and handle. However, given the strong condensable
CO2 also correlate into the behavior of SOx in state of SO3 compared to SO2 and CO2, it is
membrane separation processes. reasonable that SO3 will experience a greater
The high molecular weight of SO2 and SO3 permeation through glassy polymeric membranes
relative to other components of flue gas means than either SO2 or CO2.
that for Knudsen diffusion-based membranes, the SO2 is a known plasticizer of polymeric mem-
SOx components will remain in the retentate. branes, producing a more rubbery material and
Similarly, the large kinetic diameters of SO2 increasing the diffusivity of penetrants. Its plas-
and SO3, both greater than CO2, means for ticizing effect is believed to be stronger than CO2,
molecular sieve based membranes the SOx com- though this has only been confirmed for
ponents of flue gas will leave the membrane polyvinylidene (Zavaleta and McCandless
module mainly in the retentate stream (Scholes 1976). In many industrial processes where SOx
et al. 2009). However, SO3 and to a less extent is present, there exist high levels of water vapor.
SO2 are strongly condensable gases, much This allows for the generation of sulfuric acid,
greater than CO2. Hence, for surface diffusion which results in membrane degradation. For
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_822-3
2 SOx, Effect on Membrane Properties

SOx, Effect on Membrane Properties, Table 1 SO2 permeabilities (barrer) and SO2/CO2 selectivity in a range of
polymeric membranes
SO2 permeability SO2/CO2
Cellulose triacetate 270 48
Polyacrylate 1,700 41
Polyethylene glycol 4,100 44
Polyamide-6-b-ethylene oxide 1,000 7.6
Polytetrafluoroethylene-co-ethylene 2.6 1.32

example, cellophane-based membranes experi- References


ence a 30-fold increase in SO2 permeability
when water is present, associated with increased Felder RM, Spence RD, Ferrell JK (1975) Permeation of
sulfur dioxide through polymers. J Chem Eng Data
free volume within the membrane because of
20:235–242
acidic degradation (Hanousek and Herynk Hanousek J, Herynk L (1962) Determination of perme-
1962). The fact SO3 is a liquid at ambient tem- ability of foils to sulfur dioxide. Chem Listy
perature means it is very likely to have the same 56:376–382
Scholes CA, Kentish SE, Stevens GW (2009) Effect of
plasticization and degradation effect on poly-
minor components in carbon dioxide capture using
meric membranes as SO2. polymeric gas separation membranes. Sep Purif Rev
38:1–44
minx f ðxÞ Zavaleta R, McCandless FP (1976) Selective permeation
through modified polyvinylidene fluoride membranes.
s:t: hðxÞ ¼ 0
J Membr Sci 1:333–353
gð x Þ  0
M

Membrane Crystallization (MCr) gradient) Dusty Gas Model is applied; for thin
film composite membranes (mass transfer in liq-
Efrem Curcio uid phase under pressure or concentration gradi-
Department of Environmental and Chemical ent), Solution-Diffusion Model is employed.
Engineeering, University of Calabria, Rende Morphological and physicochemical parame-
(CS), Italy ters of the membranes, such as porosity, rough-
ness, or hydrophilic/hydrophobic character,
affect significantly the nucleation kinetics. In
Membrane operation is aimed at promoting the fact, the formation of a critical nucleus (having
formation of crystals from supersaturated solu- 50 % probability to growth or dissolve) is an
tions. The concept of membrane crystallization activate process that imposes the necessity to
combines the principles of mass and heat trans- overcome a Gibbs energy barrier DG* that, for
port through membranes with the theory of het- homogeneous nucleation occurring in the bulk of
erogeneous nucleation occurring at the interface the solution, is given (according to the Classical
with polymeric films (Drioli et al. 2005). Nucleation Theory (Drioli et al. 2015)) by:
Crystallization from solution is driven by  
supersaturation S, defined as the ratio between 16 3 O 2
DGhomogeneous ¼ pgL (2a)
the actual solute concentration c and the equilib- 3 Dm
rium value c* (saturation):
where gL is the surface tension of the nucleus-
c
S¼  (1) liquid interface, O the molar volume of the solute,
c and Dm the chemical potential gradient between
the crystalline phase and the mother solution. The
The selective removal of solvent through appro- corresponding critical nucleus R* is given by:
priate membranes is used to increase the concen-
tration of the solute up to the required 2gL O
Rhomogeneous ¼ (2b)
supersaturation. Alternatively, membranes are Dm
used to selectively feed an antisolvent to induce
a demixing effect that generates supersaturation. Membrane surfaces act as a promoter of crystal-
Mass transport depends on the specific typol- lization by lowering the activation barrier to the
ogy of employed membranes: for microporous nucleation stage, thus allowing molecules to
hydrophobic membranes (mass transfer in vapor aggregate in conditions of supersaturation that
phase under temperature and/or concentration would not be adequate for the spontaneous

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_826-1
2 Membrane Crystallization (MCr)

Membrane Crystallization (MCr), Table 1 Critical nucleus (R*) and Gibbs free energy ratio between heterogeneous
and homogeneous nucleation (DGheterogeneus/DGhomogeneous) as a function of physicochemical parameters of the
membrane
Parameter R* DGheterogeneus/DGhomogeneous
2gL O
1 3 
2  4 cos y þ 4 cos y
Contact angle (y), ideal surface 1 3
Dm
h 2
i h i3
Porosity (e) 2OgL
1  e ðð1þ cos yÞ 2 ð1þ cos yÞ2
4 ð2 þ cos yÞ ð1  cos yÞ 1  e ð1 cos yÞ2
1
Dm 1 cos yÞ2

4 Y ð cos y  3 cos y þ 2Þ
Wenzel roughness (r) 2OgL 1 3 3
Dm Y
r cos y ð1þ cos yÞ2
Y¼ cos y ð1þ cos yÞ2

nucleation; therefore, the rate of generation of crystallization was confirmed by experimental


nuclei is increased. In order to evaluate quantita- tests carried out on: glycine (selective crystalli-
tively this effect, a constitutive relation zation of forms a and g), paracetamol (possibility
expressing the mechanical equilibrium between to discriminate between the monocline stable
nucleus-solution (gL), nucleus-membrane (gi), form of polymorph I and the orthorhombic meta-
and solution-membrane (gs) interfaces is stable form of polymorph II), L-glutamic acid
required. For an ideally solid and smooth surface, (selective crystallization of forms a and b), and
Young equation gives: L-histidine (selective crystallization of forms
A and B) (Drioli et al. 2012).
ðgS  gi Þ ¼ gL cos y (3) When investigating nucleation kinetics, an
important parameter is the induction time,
The introduction of (Eq. 3) into the energy defined as the time elapsed from the attainment
balance of the crystalline phase allows evaluating of a given supersaturation up to the formation of
the reduction of DG* for nuclei formed on a flat critical nuclei. As a general rule, a higher
sheet membrane. The values of DGheterogeneus/
DGhomogeneous for this case, as well as for porous
or rough membranes, are reported in Table 1.
Figure 1 shows that, if nucleation occurs on 4 θ=180° (homogeneous)
polymeric membrane with y < 180 , the work
required to generate a critical nucleus on the θ=110°

surface is higher with respect to nucleation in θ=90°


2
the bulk of the mother solution (y = 180 ). This
ΔG (kJ/mol)

phenomenon is known as heterogeneous


nucleation.
The possibility to modulate the nucleation rate 0
as a function of morphological and physicochem-
ical properties of the membranes allows to redi-
rect the selective formation of stable or −2
metastable polymorphs. Although identical in R*
their chemical composition, different poly- 0 0.2 0.4 0.6 0.8 1
morphs often exhibit important differences in Nucleus radius (nm)
solubility, dissolution rate, stability, melting
point, density, and many other properties that Membrane Crystallization (MCr), Fig. 1 Gibbs free
significantly affect the efficacy, bioavailability, energy versus nucleus radius at three different contact
angles (y = 90 , 110 , 180 ). Curves reach a maximum
and safety of active pharmaceutical ingredients. in correspondence of the critical radius R*. Input data:
Polymorph selection by membrane c/c* = 1.5; O = 1.91028 m3; gL = 0.004 J/m2
Membrane Crystallization (MCr) 3

nucleation rate (lower DG*) results in a shorter poly(n-buthyl methacrylate) (P pu BMA) show-
induction time. This is particularly evident in the ing ester functionality, polyimide (PI) that
crystallization of proteins: macromolecules dis- includes both hydrogen-bond acceptor imide
play a rather asymmetric and weak bonding con- functionality and carbonyl groups, ethylene/
figuration at their surfaces and tend to aggregate acrylic acid (EAA) copolymer with only the car-
in n-mers that diversify the shape and size of boxyl moiety. Power X-ray Diffraction analysis
lattice units, thus making ordered attachment for showed the occurrence of preferred orientation
growing units less probable. (PO) depending on the strength of the
Experiments carried out on various hydro- intermolecular interactions occurring at the
soluble proteins (such as lysozyme, trypsin, polymer-crystal interface during nucleation:
b-glucosydase) showed the possibility to obtain from nonspecific adsorption (PDMS, PnBMA,
a crystalline product in shorted times with respect and PS) to oriented arrangement of molecules in
to those measured when using conventional the crystalline lattice (EAA, PI, and PVDF)
vapor diffusion techniques under the same super- (Curcio et al. 2014).
saturation level (Curcio et al. 2010). Moreover,
X-ray diffraction analysis by synchrotron radia-
tion confirmed a high structural order of crystals References
grown on microporous membranes (i.e., polypro-
pylene). Crystallization experiments on metals- Curcio E, Curcio V, Di Profio G, Fontananova E, Drioli
E (2010) Energetics of protein nucleation on rough
proteins have also resulted in a new orthorhombic
polymeric surfaces. J Phys Chem B 114:13650–13655
form P21212 of the complex Lysozyme-Co2+. Curcio E, López-Mejı́as V, Di Profio G, Fontananova E,
In order to understand the effect of the chem- Drioli E, Trout BL, Myerson AS (2014) Regulating
istry of surface on the heterogeneous nucleation, nucleation kinetics through molecular interactions at
the polymer–solute interface. Cryst Growth Des
Curcio et al. (2014) investigated the mechanisms
14(2):678–686
of acetaminophen (ACM) crystal formation due Drioli E, Criscuoli A, Curcio E (2005) Membrane
to specific solute-surface interactions on contactors. Fundamentals, potentialities and applica-
polydimethylsiloxane (PDMS) with siloxane tions. Elsevier, Amsterdam
Drioli E, Di Profio G, Curcio E (2012) Progress in mem-
functional groups Si  O  Si forming the back-
brane crystallization. Curr Opin Chem Eng
bone of silicones, partially fluorinated elastomer 1(2):178–182
polyvinylidenedifluoride (PVDF), polystyrene Drioli E, Di Profio G, Curcio E (2015) Membrane-assisted
(PS) having weak electron-donor phenyl rings, crystallization. Imperial College Press, London
A

Antisolvent Membrane composition is chosen in such a way that the


Crystallization solute remains indefinitely in the solution in the
original conditions. When a gradient of chemical
Gianluca Di Profio potential is generated between the two sides of
Institute on Membrane Technology (ITM), the membranes, e.g., by a temperature difference,
National Research Council of Italy (CNR), the solvent, which is supposed to have a higher
Rende (CS), Italy vapor pressure than the antisolvent at the same
temperature, evaporates at higher flow rate thus
producing solvent/antisolvent demixing. As the
This is an extension of the solvent evaporation amount of solvent in the mixture decreases, the
membrane crystallization concept, where a lower solubility of the solute generates supersat-
porous membrane is used to dose the amount of uration and a phase separation occurs when the
antisolvent in the crystallizing solution, which antisolvent exceeds a certain volume fraction.
has been proposed very recently (Di Profio The requirements for this configuration are that:
et al. 2009). In this system, two operative config- (i) the antisolvent and the solvent are miscible;
urations have been developed: solvent/ (ii) the initial solvent/antisolvent balance in the
antisolvent demixing and antisolvent addition mixture guarantees that the solute is under its
membrane crystallization. In both cases, sol- solubility limit; and (iii) the solvent evaporates
vent/antisolvent migration occurs in vapor at higher velocity than the antisolvent. Crystalli-
phase, according with the general concept of zation of a solute from an aqueous/organic
membrane crystallization and not by forcing it extraction mixture can be successfully carried
in liquid phase through the membrane. The selec- out by this system.
tive and precise dosing of the antisolvent, con- In antisolvent addition configuration, a sol-
trolled by the porous membrane, allows a more ute is dissolved in a solvent and then an
fine control of the crystallizing solution compo- antisolvent is gradually evaporated from the
sition during the process and at the nucleation other side of the membrane by applying a gra-
point, with consequent advantages for the final dient of chemical potential. As the antisolvent
crystal characteristics. mixes with the solvent the solute dilutes but, at
In solvent/antisolvent demixing configuration, the same time, the composition of the mixture
a certain solute is dissolved in an appropriate mix changes. At a certain point, the excess of
of a solvent and an antisolvent whose antisolvent creates supersaturation and solute

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_834-1
2 Antisolvent Membrane Crystallization

crystallization. This configuration requires that References


the antisolvent and the solvent are miscible. In
this case, the compound to be crystallized can Di Profio G, Stabile C, Caridi A, Curcio E, Drioli E (2009)
Antisolvent membrane crystallization of pharmaceuti-
be soluble in aqueous solutions and poorly sol-
cal compounds. J Pharm Sci 98:4902
uble in organic low boiling liquids.
S

Solvent Evaporation Membrane Young-Laplace’s equation (Atkins 1998). This


Crystallization means that hydrophobic membranes can be used
for hydrophilic (aqueous) crystallizing solutions
Gianluca Di Profio and hydrophilic membrane materials are suitable
Institute on Membrane Technology (ITM), for hydrophobic (or oleophilic) solutions.
National Research Council of Italy (CNR), For a pressure lower than Pentry, the two liq-
Rende, CS, Italy uids are stopped at the entrance of each pore on
both membrane sides, thus generating a curved
profile. Crystal nucleation and growth in the feed
Solvent evaporation membrane crystallization is solution are induced by generating supersatura-
a membrane-assisted crystallization configura- tion. This can be done either by removing the
tion where the substances to be crystallized are solvent from the crystallizing solution, thus
dissolved in an undersaturated solution located at increasing solute concentration up to the over-
the feed side of the membrane. In the current coming of its solubility limit. Accordingly, the
general conception, a nonvolatile solute that is role of the membrane is not simply as a sieving
likely to be crystallized (defined as the crystalliz- barrier to select the transport of specific compo-
ing solution or feed or retentate) is contacted, by nents but instead as a physical support which, by
means of a (macro)porous membrane, with a removal of the vaporized solvent or by addition
solution on the distillate side. The membrane of the antisolvent, generates and sustains a con-
might be made by polymeric or inorganic mate- trolled supersaturated environment in which
rials or by a combination of both in a hybrid or crystals can nucleate and grow.
composite configuration. Hollow fibers as well as The driving force for the mass transport of a
flat sheet membranes can be employed component from one phase to the other is given
indifferently. by the difference in its electrochemical potential
When the membrane is prevented to be wet in the two phases, and it is generated by changes
from the adjacent solutions, no mass transfer in temperature, pressure, activity, or electrical
through its porous structure is observed directly potential. The hydrostatic pressure gradient
in liquid phase but the two contacted subsystems across the membrane is negligible in MCr to
are subjected to mass inter-exchange in vapor avoid wetting while the electrical gradient does
phase. Wetting of the membrane, with the conse- not hold, so that the driving force of the process is
quent deleterious direct passage of liquids, can be the partial pressure difference across the mem-
avoided when the pressure of the solutions facing brane, established by a temperature or activity
it is lower than the entry limit (Pentry), defined by difference between the two contacted solutions.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_835-1
2 Solvent Evaporation Membrane Crystallization

In the case of a driving force generated by a Generally, in order to avoid wetting, hydro-
temperature gradient, the system is named ther- phobic membrane materials are preferred for
mal membrane crystallizer; when the driving aqueous feed solutions, while hydrophilic mem-
force is obtained by an activity gradient, gener- branes can be used for oleophilic solutions. In the
ated by a difference in ionic strength, the system most common arrangement, the distillate side of
is named osmotic (or isothermal) membrane the membrane consists in a condensing fluid,
crystallizer. often the pure solvent, at a lower temperature
Under the action of the driving force, solvent than the feed side in the case of thermal activation
molecules migrate, in vapor phase through the of the driving force, or in a stripping solution
porous membrane structure, from the site where consisting in a hypertonic solution of inert salts
their chemical potential is higher toward the (NaCl, MgCl2, CaCl2, etc.) in the case of the
lower chemical potential subsystem, thus gener- isothermal configuration.
ating supersaturation and, hence, nucleation and While for the crystallization of inorganic sub-
crystal growth in the crystallizing solution. The stances or low molecular weight organic com-
specific mechanism for mass transport depends pounds, the thermal system can be affectively
on the operational configuration of the membrane used, for the crystallization of heat-sensitive mol-
crystallizer. Two cases exist: (1) solvent evapo- ecules, like proteins, the osmotic configuration
ration membrane crystallizer (thermal or isother- appears more appropriate tank to its milder oper-
mal) in which solvent is removed in vapor phase ating conditions (Curcio et al. 2001).
from the crystallizing solution and (2) antisolvent
membrane crystallizer where an antisolvent is
dosed inside the crystallizing solution by means
References
of the membrane. Static (quiescent) and dynamic
process can be performed. In the first case, the Atkins PW (1998) Physical chemistry, 6th edn. Oxford
feed and the distillate solutions are quiescent, University Pres, Oxford
while in the second case, those two solutions are Curcio E, Criscuoli A, Drioli E (2001) Ind Eng Chem Res
circulated in forced solution flow environment, 40:2679–2684
generally in a condition of laminar flow.
P

Protein Crystallization by Membrane molecular surface. Hydrophobic and hydrophilic


Crystallization spots, positively and negatively charged func-
tional groups, and hydrogen-bonding moieties
Gianluca Di Profio are known to provide affinity for almost any
Institute on Membrane Technology (ITM), kind of non-biological surface. Structural
National Research Council of Italy (CNR), rearrangements of adsorbed molecules develop
Rende (CS), Italy with solute–surface residence time and are con-
sidered as one of the driving forces of adsorption
which contributes significantly to nucleation free
In a membrane crystallizer, the crystallizing solu- energy changes (Horbett 1992). Furthermore, the
tion is in direct contact with the membrane sur- solute–membrane interaction can provide spe-
face; therefore a solute–membrane interaction cific solute–solute interaction pathways which
will occur in certain circumstances. In this tech- would lead to the formation of specific crystal
nology, the membrane provides, in the same time, structures (Simone et al. 2006). When inducing
the physical support for mass inter-exchange in heterogeneous nucleation, generally both the
vapor phase thus generating supersaturation and induction time and solute concentration neces-
the solid support to promote heterogeneous sary for the nucleation decrease, whereas the
nucleation mechanism. This effect can be due to nucleation density increases on going from a
both the structural and chemical properties of the prevalently homogeneous to a prevalently hetero-
membrane surface: (1) the porous nature of the geneous nucleation contribution.
surface might supply cavities where solute mole- From the classical nucleation approach, the
cules are physically entrapped leading, locally, to energetic of nucleation concerns mainly the
high supersaturation values suitable for nucle- work to create a surface. If there is already a
ation, and (2) the nonspecific and reversible solid substrate in the system, this will decrease
chemical interaction between the membrane and the work required to create critical nuclei and will
the solute molecules can allow to concentrate and increase locally the probability of nucleation with
orient molecules on the surface without loss of respect to other locations in the system. The total
mobility (Kornberg and Darst 1991), thus facili- change in surface free energy will be lowered by
tating effective interaction proper for crystalliza- favorable interactions between the aggregate and
tion. In the case of complex molecular systems the substrate and unfavorable interactions
like proteins, the different interaction mechanism between the crystallization medium and the sub-
is dependent on the patches, with different chem- strate, due to the negative value of the second
ical properties, which are available on the term in the equation above. Consequently,
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_836-1
2 Protein Crystallization by Membrane Crystallization

nucleation will be enhanced by increasing the grow into crystals while the fractal clusters grow
surface area of the substrate. The nucleation into larger clusters. This simple mechanism can
work depends on two main parameters: the exter- be generalized to describe heterogeneous nucle-
nally controlled supersaturation ratio and the ation on irregular substrates such as porous sur-
material surface/solution composition-dependent faces. From a technological point of view, the
interfacial energy. Molecules dispersed in solu- control of surface porosity in producing mem-
tion are first adsorbed on the surface by means of branes can be easily achieved, so that specific
nonspecific attractive interactions. The irregular membrane nucleants, having the desired value
structure may physically block the lateral migra- of porosity which might be used to achieve the
tion of the adsorbed protein molecules into the desired heterogeneous/homogeneous activation
concaves, so that they are forced to be packed Gibbs energy ratio, can be produced.
into compact aggregates. The trapping of mole-
cules on the surface may result in a relatively
higher local supersaturation, which would
References
increase the possibility of nucleation compared
with that on an ideally flat surface. Here, nucle- Horbett TA (1992) In: Ahern TJ, Manning MC (eds)
ation will follow with the formation of critical Stability of protein pharmaceuticals, part 1. Plenum
clusters comprising molecules forming suitable Press, New York
Kornberg RD, Darst SA (1991) Curr Opin Struct Biol
bond angles with their neighbors, while the mol-
1:642–646
ecules in a randomly packed compact structure Simone S, Curcio E, Di Profio G, Ferraroni M, Drioli EJ
may form a fractal cluster, which cannot work as (2006) Memb Sci 283:123–132
a nucleus for crystal growth. Critical clusters then
M

Membrane Crystallization and scientific applications. Among the different


in Pharmaceuticals, Application of phases, the relative stability in a specific condi-
tion is ruled by thermodynamics, as described by
Gianluca Di Profio the classical nucleation theory (CNT) (Kashchiev
Institute on Membrane Technology (ITM), 2001). However, the phase that will be effectively
National Research Council of Italy (CNR), obtained depends on kinetics (Ostwald 1987).
Rende (CS), Italy This is because a competition between the ther-
modynamic and kinetic control of the nucleation
phase, in combination with the relative growth
Definition rates of the different polymorphs, will affect the
final outcome of the crystallization process.
Controlling polymorphism with membrane- In a membrane crystallizer, this kind of con-
based crystallizers: application to form I and II trol can be achieved by controlling the composi-
of paracetamol. Selective glycine polymorph tion of the crystallizing solution through the
crystallization by using microporous membranes. management of the transmembrane flux. This
Effect of supersaturation control and heteroge- provides an opportunity to systematically affect
neous nucleation on porous membrane surfaces the rate of variation of the supersaturation which,
in the crystallization of L-glutamic acid in turn, affects the polymorphic composition of
polymorphs. the precipitate. As this control can be produced
very precisely, by fine-tuning the operating con-
Many substances can exist in solid crystalline ditions and/or by choosing the opportune mem-
state as several phases, a phenomenon named brane properties, selective polymorph
polymorphism. Each polymorph is characterized crystallization is an important possibility avail-
by its specific physical properties, like solubility, able with membrane crystallization technology
dissolution rate, thermal and mechanical stabil- (Di Profio et al. 2007a). Namely, during a crys-
ity, optical properties, etc. Therefore, each form tallization process, when the least stable structure
represents a specific material, different to some (or a mixture of nuclei of the different poly-
extent from the other phases of the same sub- morphs) forms following an Ostwald-like behav-
stance, and this has remarkable implications for ior, the relative growth rates of the different
its specific utilization in industrial, technological, phases with respect to the supersaturation

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_837-2
2 Membrane Crystallization in Pharmaceuticals, Application of

generation rate will fix which form will effec- et al. 2007b). Accordingly, high control of the
tively be grown. When the rate of variation of membrane-based process provides the possibility
supersaturation is low, due to the low evaporation to induce polymorphic selection during crystalli-
rates through the membrane, if nuclei of the more zation by switching between a kinetic and a ther-
stable structure have time to grow at the expense modynamic control of the nucleation stage thus
of the less stable forms via solvent-mediated allowing the production of either a metastable or
transfer of solute, a “thermodynamic control” a stable structure (Di Profio et al. 2009).
and the more stable polymorph will selectively
(or prevalently) be obtained. However, for higher
evaporation rates, the increase in the metastable References
zone width induces nucleation at higher values of
supersaturation. In this situation, the conversion Di Profio G, Tucci S, Curcio E, Drioli E (2007a) Chem
Mater 19:2386–2388
from the metastable to the stable phase could not
Di Profio G, Tucci S, Curcio E, Drioli E (2007b) Cryst
be fast enough with respect to the growth of the Growth Des 7:526–530
former, so that the growth of the kinetically Di Profio G, Curcio E, Ferraro S, Stabile C, Drioli
favored form (metastable), which might be also E (2009) Cryst Growth Des 9:2179–2186
Kashchiev D (2001) Nucleation, basic theory with appli-
the first to appear according with the Ostwald rule
cations. Butterworth, Oxford
of stages, is observed. In this case the overall Ostwald WZ (1987) Phys Chem 22:289–330
process is “kinetically controlled” (Di Profio
H

Hybrid Modeling of Membrane why the variability of the transport parameters


Biofilm Reactors should also be taken into account. Assuming
simultaneous effect of two substrates, namely,
Endre Nagy oxygen and carbon sources, the mass balance
Research Institute of Chemical and Process for diffusive flow can be given for a sheet mem-
Engineering, University of Pannonia, Veszprém, brane layer with constant parameters, as
Hungary
d 2 cO 2 1 mmaxO2 cO2 cA
D  ¼ 0:
dy 2 Y XO2 K MO2 þ cO2 K MA þ cA
The immobilized whole cells in a membrane bio- (1)
reactor are grown within the fibers and/or in the
extracapillary space-forming biofilm. The con- The quasi-analytical approach of solution of
ventional biofilm is increasingly used for waste- Eq. 1 is given, e.g., by Nagy (2011). Let us give
water purification, oxidation of organic here the rate equations for limiting cases with
components, nitrification, etc. as they are envi- constant cA concentration in the biofilm. Two
ronmentally friendly and less energy intensive. important cases can be distinguished, namely,
Biofilm formation is a complicated dynamical when the outlet (at y = d) diffusive flow is zero
process governed by various physical and chem- (dc/dy = 0, the support membrane layer is
ical principles and biological protocols. Biofilms impermeable) and dc/dy 6¼ 0 at y = d (there is
are agglomerations of microorganisms or bacte- sweep phase on the permeate side of a permeable
ria whose structure can be homogeneous, in case membrane). The mass transfer rates are given for
of sufficient substrate level, or heterogeneous these cases, for first-order reaction by Eqs. 2 and
when the diffusion is rate limiting, due to the 4 and for zero-order reaction by Eqs. 5 and 7,
change of the nutrient concentration in axial respectively. The transfer rate in the presence of
direction (Gavin and Gillian 2012). This convective flows is given in entry biocatalytic
circumstance can alter the value of transport membrane reactor: mass transport (c = cO2 ,
parameters (diffusion coefficient, convective YXO is yield coefficient):
velocity) and can even alter the biochemical reac-
tion rate (the consumption rate of nutrient). The pffiffiffiffiffiffiffiffi
J¼ k1 D tanh#co (2)
variation of cell density is also true in the biocat-
alyst membrane layer perpendicular to the inlet with
surface. Increasing distance from the surface can
mean decreasing nutrient concentration. That is
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_845-2
2 Hybrid Modeling of Membrane Biofilm Reactors

sffiffiffiffiffiffiffiffiffi
co1 coshð#Y 1 Þ
k1 d2 1 vmax ¼
W¼ ; k1 ¼ co2 coshð#½1  Y 1 Þ
D YXO kMO2
   
pffiffiffiffiffiffiffiffi  #2
cd 
D o
k1 D o J¼ c þ c2  2c1 1  ½2Y 1  1 þ #
o o 2
J¼ c  (3) d 1 2
tanh# cosh#
(7)
D 2 o
J¼ # c (4) with
d
 
with #2
co1 1  ½2Y 1  1
sffiffiffiffiffiffiffiffiffiffiffiffiffi 2
 
vmax d2 #2
#¼ ¼ c2 1 þ ½2Y 1  1 :
o
(8)
DY XO2 2
 
D o #2 The Y1 inflection point can be determined by
J¼ c  cd  (5)
d 2 Eq. 8 and then the mass transfer rate by Eq. 7 as
well. Detailed solution of Eq. 1 is published by
I. n order to overcome the diffusive mass transport Nagy (2011), recommended explicit expression
limitation of nutrients, especially of the sparingly for the mass transfer rate. The biofilm can involve
soluble oxygen, the substrate might be fed on several substrates with several parallel and/or
both sides of the biofilm applying oxygen perme- consecutive reactions as this is the case of aerobic
able support layer. The sum of the mass transfer wastewater treatment. System of the differential
rates for first- and zero-order reactions can be mass balance equations of the reactants should be
expressed by Eqs. 6 and 7, respectively. The solved in order to get their concentration distri-
substrate concentrations of the two sides of the butions and the mass transfer rates of the trans-
biofilm layer are co1 and co2. The substrate concen- ferring substrates.
tration curve has inflection point at Y = Y1 (Y =
y/d):
pffiffiffiffiffiffiffiffi   References
k1 D 1
J¼ 1 co
tanh# cosh2 ð#Y 1 Þ 1 Gavin L, Gillian DL (2012) Microbial biofilms: current
   research and application. Caister Academic Press,
1 Christchurch
þ 1 co (6) Nagy E (2011) Basic equations of the mass transport
cosh2 ð#½1  Y 1 Þ 2
through a membrane layer. Elsevier, Amsterdam

with
B

Biocatalytic Membrane Reactor, thickness, lumen radius, matrix structure, etc.)


Mass Transport in can considerably influence the performance of a
bioreactor, the effectiveness of the reaction. The
Endre Nagy limited transport of nutrients can cause serious
Research Institute of Chemical and Process damage in production. The introduction of con-
Engineering, University of Pannonia, Veszprem, vective transport is crucial in overcoming diffu-
Hungary sive mass transport limitation of nutrients
especially of the sparingly soluble oxygen. The
starting balance equations developed by Navier
Synonyms and Stokes (Bird et al. 1960; Seidel-Morgenstern
2010; Nagy 2011) can be essentially simplified,
Modelling of biocatalytic membrane reactor and the momentum and the mass transport
expressions can often separately be solved in the
For creating a biocatalytic membrane layer, the
case of biocatalytic processes. The principle of
biological catalyst such as whole cells (bacteria,
the mass transport of substrates/nutrients into the
yeast, mammalian and plant cells) is inoculated
immobilized enzyme/cells, through a solid,
into the porous membrane layer where they are
porous layer (membrane, biofilm) or through a
grown, or bioactive molecules such as enzymes
gel layer of enzyme/cells, is the same. The struc-
are immobilized within the membrane matrix or
ture and the thickness of this mass transport layer
in a thin layer on the membrane interface of the
can be very different; thus, the mass transport
membrane layer. A medium is flowing through
parameters, namely, diffusion coefficient, D;
the biocatalytic, mostly asymmetric, plain, or
convective velocity, u; the bioreaction rate con-
cylindrical (hollow fiber) layer, supplying the
stant; their dependency on the concentration;
cells with oxygen and nutrients or the enzyme
and/or space coordinate are characteristics of
with reactant(s) while the wastes and desired
the porous layer and the nature of the
products are removed (Drioli and Giorno 1999).
biocatalysts. Some assumptions made for expres-
The performance of a hollow fiber or sheet bio-
sion of the differential mass balance equation to
reactor is primarily determined by the momen-
the biocatalytic membrane layer are as follows:
tum and mass transport rate (Bird et al. 1960) of
reaction occurs at every position within the bio-
the key nutrients through the biocatalytic mem-
catalyst layer; mass transport through the biocat-
brane layer. Thus, the operating conditions
alyst layer occurs by diffusion and convection;
(transmembrane pressure, feed velocity) and the
mass transport parameters (diffusion coefficient,
physical properties of membrane (porosity, wall
convective velocity, bioreaction rate constant)
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_846-6
2 Biocatalytic Membrane Reactor, Mass Transport in

Biocatalytic Membrane Reactor, Mass Transport in, Table 1 Expressions of the important biocatalytic reactions
Substrate inhibition: Q ¼ KMi þcþc
rmax c
2 =K
c

Substrate inhibition and competitive product inhibition: Q¼K rmax c


Mi ð1þp=Kp Þþcþc2 =Kc
Competitive product inhibition: Q¼K rmax c
Mi ð1þp=Kp Þþc
Noncompetitive product inhibition: Q ¼ ðK rmax c
Mi þcÞ ð1þp=Kp Þ

 
are constant; and the process is steady state. Thus, Y
J ¼ b c0  cd
the mass balance equation can be given for a plain ePe=2 ½ðPe=2ÞsinhY þ YcoshY
membrane layer as follows, applying, e.g., the (3)
Michaelis-Menten (MM) kinetics (c denotes the
concentration): with (c = cd at y = d and c = c at y = 0;
Pe =nd/D)
d2 c dc vmax c
D u  ¼0 (1)
dy2 dy K M þ c D ð½Pe=2tanhY þ YÞ

d tanhY
The source term can be different in biocatalytic
reactions; the most often applied equations are The mass transfer rates are given by Eqs. 4 and 5
listed in Table 1. The inhibited reaction can take for cases A and B, respectively, for zero-order
place in both the enzymatic and microbial reaction as limiting case of MM kinetics (k0
reactions. denotes the reaction rate constant):
Two important cases can be discussed, namely,
  
when the outlet (at y = d) diffusive flow is zero D 0 W2 1
(dc/dy = 0, no sweep phase on the permeate side, J ¼ c Pe  1  Pe (4)
d Pe e
case A) and dc/dy 6¼ 0 at y = d (there is sweep
phase on the permeate side, case B). The mass and
transfer rates are given by Eqs. 2 and 3 for cases
A and B, respectively, for first-order reaction as D Pe
limiting case of MM kinetics (Nagy 2011): J¼
d 2
 
 2  ePe=2 ePe
Pe  ð 1  TÞ c 
0
cd (5)
  þ Y tanhY þ PeY
2 sinhðPe=2Þ 1T
D 4
J¼   c0 (2)
d Pe with
tanhY þ Y
2
sffiffiffiffiffiffiffiffiffi
W2   k0 d2
with T ¼ 2 ePe ½1 þ Pe  1 ; W ¼
Pe Dc0
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi sffiffiffiffiffiffiffiffiffi
Pe2 k1 d2 The flow through this membrane is proportional
Y¼ þ W2 ; W ¼
4 D to the transmembrane pressure drop and inversely
proportional to the fluid viscosity (Darcy law,
Eq. 6) (k is the permeability and m is the fluid
viscosity):
Biocatalytic Membrane Reactor, Mass Transport in 3

k dpM k ro pt ðzÞ  pe ðzÞ


uM ¼  (6) uM ðr, zÞ ¼ (9)
m dr em r lnð1 þ d=ro Þ

Then, one can get from Eq. 6, for capillary mem- The axial pressure distribution is given in entry
brane, as: “Hollow Fiber Enzymatic Reactor, Modelling
    of.”
1 @ @ ðruM Þ k1 @ @p
r  r M ¼ 0 (7)
r @r @r m r @r @r
References
When Eq. 7 is integrated twice with respect to r
with boundary conditions, at r = ro then pM = pt Bird RB, Stewart E, Lightfoot EN (1960) Transport phe-
and at r = ro + d then pM = pe, one gets the nomena. Wiley, New York
radial pressure and velocity distributions (Nagy Drioli E, Giorno L (1999) Biocatalytic membrane reactor.
2011, pp. 178) within the membrane as: Taylor & Francis, London
Nagy E (2011) Basic equations of the mass transport
through a membrane layer. Elsevier, Amsterdam
pt ðzÞ  pe ðzÞ r Seidel-Morgenstern A (2010) Membrane reactors. Wiley-
pM ðr, zÞ ¼ ln þ pt ðzÞ (8)
lnð1 þ d=ro Þ ro VCH, Weinheim
B

Biocatalytic Membrane Reactor, onto membrane interface, the membrane layer


Modeling of can act as an active catalyst and a permselective
layer. The biocatalytic membrane modules (plane
Endre Nagy and frame, hollow fiber capillary, tube as well as
Research Institute of Chemical and Process spiral membrane modules) can be divided into
Engineering, University of Pannonia, Veszprém, three sections: feed and permeate fluid phases
Hungary and the biocatalytic membrane layer itself.
Modeling of a membrane process means the
simultaneous treatment of every section starting
There are two main types of membrane bioreac- with Navier-Stokes equations for momentum,
tors: (i) the system that consists of a traditional mass, and energy (Bird et al. 1960) adapting
stirred-tank reactor combined with membrane them to the real operating conditions and com-
separation unit and (ii) the membrane that con- pleting them by source or sink terms (Seidel-
tains the immobilized biocatalysts such as Morgenstern 2010). The energy balance equation
enzymes, microorganisms, and antibodies and, is mostly negligible in case of biochemical reac-
thus, acts as a support and a separation unit. The tion; the process can be regarded as isotherm;
biocatalyst can be immobilized in or on the mem- accordingly the continuity (conservation of
brane by entrapment, gelification, physical mass), momentum, and component balance equa-
adsorption, ionic binding, covalent binding, or tions (see Eqs. 1–4 in entry “▶ Modeling of Hol-
cross-linking (Giorno and Drioli 1999; Cabral low Fiber Enzymatic Reactor”) should be
et al. 2001). Modeling of stirred-tank reactor, simultaneously or consecutively (mass transport
for chemical reactions in it, is known does not affect the velocities of fluids) solved
(Westerterp et al. 1993). This can easily be after suitable simplification of a real system.
adapted for biochemical reactions applying the The cylindrical effect should be taken into
reaction kinetics given in entry “▶ Biocatalytic account for capillary membrane when the ratio
Membrane Reactor: Mass Transport.” The of the membrane thickness and the internal radius
momentum and mass, energy transport through is larger than about 0.05. The second-order pres-
membrane as a separation unit, starting with sure gradient can be expressed by Eq. (1)
Navier-Stokes equation (Bird et al. 1960), (Nagy 2011, p. 225). From that the radial and
strongly depend on the separation process used the axial velocity distribution in the feed
(Baker 2004; Drioli et al. 2006; Nagy 2011). (lumen) and the shell side can easily be obtained
Immobilizing biocatalyst in the porous mem- (see entry “▶ Biocatalytic Membrane Reactor:
brane matrix of an asymmetric membrane or
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_847-1
2 Biocatalytic Membrane Reactor, Modeling of

Mass Transport; Hollow Fibre Enzymatic Reac- (2011) for the general Michaeli-Menten kinetics
tor: Modelling”). or bioreactions with two substrates feeding on the
two sides of the membrane reactor. This method
d2 p t 8uo mB 1 can take into account the effect of the in-space
¼ 2 fcosh½lðL  zÞ
dz 2 ro lð1 þ BÞsinhðlLÞ l2 and/or time variable or concentration dependent
parameters on the process.
 h1 þ f ð1 þ BÞicoshðlzÞg (1)

with [rk denotes the outer radius of hexagonal


References
arrangement of the hollow fibers; f is the fraction
of inlet feed directed out through the shell (Nagy Baker RW (2004) Membrane technology and applica-
2011)] tions, 2nd edn. Wiley, Chichester
Bird RB, Stewart E, Lightfoot EN (1960) Transport phe-
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
  nomena. Wiley, New York
16k 1 Cabral JMS, Mota M, Tramper J (2001) Multiphase bio-
l¼ 1 þ
r3o lnð1 þ d=ro Þ B reactor design. Taylor & Francis, London
Drioli E, Giorno L (1999) Biocatalytic membrane reactor.
Taylor & Francis, London
and Drioli E, Criscuoli A, Curcio E (2006) Membrane
contactors: fundamentals, applications and potentiali-
 2  2 ties. Elsevier, Amsterdam
d rk
B¼ 1þ  Nagy E (2011) Basic equations of the mass transport
ro ro þ d through a membrane layer. Elsevier, Amsterdam
Seidel-Morgenstern A (2010) Membrane reactors. Wiley-
VCH, Weinheim
The mass transfer rates for constant parameters
Westerterp KR, Swaaij WPM, Beenackers AACM
are given in entry “▶ Biocatalytic Membrane (1993) Chemical reactor design and operation.
Reactor: Mass Transfer” for limiting cases. An Wiley, New York
analytical approach is recommended by Nagy
F

Food Packaging, Membranes for particular, the properties of films produced from
biopolymers can be improved by well-developed
Alberto Figoli techniques as blending, use of plasticizers, and
The Institute on Membrane Technology loading with nanoparticles.
(CNR-ITM), Rende, CS, Italy MAP is frequently used in the case of fresh, or
minimally processed, respiring, products, like
vegetables and fruits. MAP aims at maintaining
Synonyms an optimum gas balance in the package head-
space. In particular, a selected ratio between car-
Food packaging; Membrane operations bon dioxide and oxygen is often required in order
to allow living vegetal tissues respiration and
Food packaging is often defined as a heteroge- survival, at the same time preventing aging and
neous group of boxes, envelops, papers, and coat- deterioration. The respiratory quotient
ings that are employed in order to increase (RQ) (Cameron et al. 1995) is defined as the
foodstuffs shelf life (European Council 1994). optimum balance between O2 and CO2 that
This means that any food packaging system should be maintained within the package; this
aims to avoid/slow down bacterial/fungal con- value is peculiar of each fruit or vegetable spec-
tamination and deterioration and, at the same imen. MAP requires films having specific
time, to ensure the maintenance of properties as permselectivity to gases, such as carbon dioxide
firmness, color, and flavor as long as possible. and oxygen, rather than impenetrable materials.
Nowadays, beside the traditional concept of In this case, gas separation membranes can be
packaging as impenetrable barrier, novel systems particularly useful, while membrane materials
are required, such as modified atmosphere pack- can be selected, in each case, on the basis of
aging (MAP) and active packaging (AP). Poly- their permselectivity to oxygen and carbon diox-
meric membranes, thanks to their unique ide. By varying the ratio between polymer and
properties of permselectivity and ability to sus- additive concentrations, dense membranes in
tain controlled delivery, can be successfully used modified polyether ether ketone (PEEK-WC)
for food packaging; indeed, their properties can and poly-alpha-pinene (PaP) were reported to
be exploited for such innovative packaging sys- match the values required by different products,
tems (Figoli et al. 2010), as also shown in Fig. 1. as apple, Brussels sprouts, carrot, green pepper,
Furthermore, the expertise of membranologists and turnip (Torchia et al. 2004).
could help to produce food packaging systems A wide range of CO2/O2 permselectivity
from biodegradable nonpolluting sources. In values can be obtained by using packaging
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_851-1
2 Food Packaging, Membranes for

Food Packaging,
Membranes for,
Fig. 1 Application of
membrane in traditional
food packaging, revised
from ref. (Figoli et al. 2010)

structures based on biopolymers. These are with use of biopolymers. Films based on starch,
defined as biodegradable materials that can be corn zein, and PLA can be used for delivery of
decomposed by microorganisms and enzymatic lysozyme, nisin, and natural antimicrobial com-
degradation. Starch, cellulose, chitosan, pounds (Torchia et al. 2004); literature reports
polycaprolactone (PCL), and polylactic acid several other interesting examples of
(PLA) are some examples of biopolymers suit- biopolymer-based films as active packaging sys-
able for food packaging (Mensitieri et al. 2011). tems (Atarés et al. 2011; Chana-Thaworn
In literature, several studies already demon- et al. 2011; Gemili et al. 2009; Sánchez-González
strated that biopolymers can compete with et al. 2011). Microencapsulation is another strat-
oil-derived plastics for packaging of different egy for controlled delivery. It has been shown
fruit and vegetable species (see for instance ref. that it can be used coupled to traditional packag-
Conte et al. 2009; Kantola and Helen 2001; ing materials or biopolymers for active packaging
Muratore et al. 2005; Srinivasa et al. 2002). How- systems releasing natural antimicrobials (Guarda
ever, hydrophilicity and poor mechanical proper- et al. 2011) or aroma compounds (Marcuzzo
ties are the main drawbacks for use of et al. 2010).
biopolymers as food packaging systems. Several
strategies, already developed in the field of mem-
brane science and technology, can be useful to
References
improve properties and processability of biopoly-
mers for food packaging, such as use of chemical Abdorreza MN, Cheng LH, Karim AA (2011) Effects of
additives (plasticizers, antioxidants, stabilizers) plasticizers on thermal properties and heat sealability
(Torchia et al. 2004; Abdorreza et al. 2011), of sago starch films. Food Hydrocoll 25:56–60
blending (Torchia et al. 2004; John et al. 1998; Atarés L, Pérez-Masiá R, Chiralt A (2011) The role of
some antioxidants in the HPMC film properties and
Sarazin et al. 2008), chemical cross-linking lipid protection in coated toasted almonds. J Food Eng
(González et al. 2011; Yu et al. 2011), or use of 104:649–656
nanofillers (Belbekhouche et al. 2011; Chivrac Baker RW (2002) Future directions of membrane gas
et al. 2009; Famá et al. 2011; Hu et al. 2011; Li separation technology. Ind Eng Chem Res
41:1393–1411
et al. 2011). Belbekhouche S, Bras J, Siqueira G, Chappey C,
Active releasing packaging systems are used Lebrun L, Khelifi B, Marais S, Dufresne A (2011)
to control the delivery of specific substances to Water sorption behavior and gas barrier properties of
the packed product. Membranes loaded with spe- cellulose whiskers and microfibrils films. Carbohydr
Polym 83:1740–1748
cific substances, coated on the surface, or Cameron AC, Talasila PC, Joles DW (1995) Predicting
entrapped in the polymeric matrix can be useful film permeability needs for modified-atmosphere
in this case, similar to what already developed in packaging of lightly processed fruits and vegetables.
the medical field (Baker 2002). Membranes can Hort Sci 30:25
Chana-Thaworn J, Chanthachum S, Wittaya T (2011)
be used to sustain the controlled delivery of anti- Properties and antimicrobial activity of edible films
microbial substances, such as allyl isothiocyanate incorporated with kiam wood (Cotyleobium
(AITC) (Lee et al. 2008) or oxalic acid (Figoli lanceotatum) extract. LWT Food Sci Technol
et al. 2004). Active release can be also combined 44:284–292
Food Packaging, Membranes for 3

Chivrac F, Pollet E, Averous L (2009) Progress in nano- Kantola M, Helen H (2001) Quality changes in organic
biocomposites based on polysaccharides and tomatoes packaged in biodegradable plastic films.
nanoclays. Mater Sci Eng R 67:1–17 J Food Qual 24:167–176
Conte A, Scrocco C, Brescia I, Del Nobile MA (2009) Dif- Lee DS, Yam K, Piergiovanni L (2008) Overview of food
ferent packaging strategies for fresh-cut ‘barattiere’ packaging system, Ch. 1’, In: Food Pack. Sci. Tech.,
melon cultivar (cucumis melo L.). Int J Food Sci CRC Press, p 5–7
Technol 44:1422–1428 Li X, Li X, Ke B, Shi X, Du Y (2011) Cooperative
European Council (1994) Directive 94/62/EC on packag- performance of chitin whisker and rectorite fillers on
ing and packaging waste. Off J Eur Union L365:10–23 chitosan films. Carbohydr Polym 85:747–752
Famá LM, Pettarin V, Goyanes SN, Bernal CR (2011) - Marcuzzo E, Sensidoni A, Debeaufort F, Voilley A (2010)
Starch/multi-walled carbon nanotubes composites Encapsulation of aroma compounds in biopolymeric
with improved mechanical properties. Carbohydr emulsion based edible films to control flavour release.
Polym 83:1226–1231 Carbohydr Polym 80:984–988
Figoli A, Drioli E, Jansen JJM, Wessling M (2004) Film Mensitieri G, Di Maio E, Buonocore GG, Nedi I,
antimicrobico per prolungare la shelf life, ISSN0033- Oliviero M, Sansone L, Iannace S (2011) Processing
9687, Rassegna dell’Imballagio, Nov. 2004, N 16, and shelf life issues of food packaging materials and
Year 25th structures from renewable resources. Trends Food Sci
Figoli A, Mascheroni E, Limbo S, Drioli E (2010) Mem- Technol 22:72–80
branes for food packaging. In: Peinemann K-V, Muratore G, Del Nobile MA, Buonocore GG, Lanza CM,
Pereira Nunes S, Giorno L (eds) Membrane technol- Nicolosi AC (2005) The influence of using biodegrad-
ogy, vol 3. WILEY-VCH Verlag GmbH & Co. KGaA, able packaging films on the quality decay kinetic of
Weinheim plum tomato (PomodorinoDatterino ®). J Food Eng
Gemili S, Yemenicioglu A, Altinkaya SA (2009) Devel- 67:393–399
opment of cellulose acetate based antimicrobial food Sánchez-González L, Cháfer M, González-Martínez C,
packaging materials for controlled release of lyso- Chiralt A, Desobry S (2011) Study of the release of
zyme. J Food Eng 90:453–462 limonene present in chitosan films enriched with ber-
González A, Strumia MC, Alvarez Igarzabal CI gamot oil in food simulants. J Food Eng 105:138–143
(2011) Cross-linked soy protein as material for biode- Sarazin P, Li G, Orts WJ, Favis BD (2008) Binary and
gradable films: synthesis, characterization and biodeg- ternary blends of polylactide, polycaprolactone and
radation. J Food Eng 106:331–338 thermoplastic starch. Polymer 49:599–609
Guarda A, Rubilar JF, Miltz J, Galotto MJ (2011) The Srinivasa PC, Baskaran R, Ramesh MN, Harish Prashanth
antimicrobial activity of microencapsulated thymol KV, Tharanathan RN (2002) Storage studies of mango
and carvacrol. Int J Food Microbiol 146:144–150 packed using biodegradable chitosan film. Eur Food
Hu Q, Fang Y, Yang Y, Ma N, Zhao L (2011) Effect of Res Technol 215:504–508
nanocomposite-based packaging on postharvest Torchia AM, Clarizia G, Figoli A, Drioli E (2004) Poten-
quality of ethylene-treated kiwifruit (Actinidia tiality of PEEKWC as new material in food packaging.
deliciosa) during cold storage. Food Res Int Ital J Food Sci XV:173–184
44:1589–1596 Yu Q, Song Y, Shi X, Xu C, Bin Y (2011) Preparation and
John J, Tang J, Bhattacharya M (1998) Processing of properties of chitosan derivative/poly(vinyl alcohol)
biodegradable blends of wheat gluten and modified blend film crosslinked with glutaraldehyde. Carbohydr
polycaprolactone. Polymer 39:2883–2895 Polym 84:465–470
P

Pervaporation in Natural Aroma aroma recovery from diluted aqueous solutions.


Processing Pervaporation, in fact, is based on the chemical-
physical interaction between membrane material
Alberto Figoli and the components present in the feed. Hydro-
The Institute on Membrane Technology phobic pervaporation, in particular, is applied to
(CNR-ITM), Rende (CS), Italy aroma recovery by using hydrophobic membrane
materials such as polydimethylsiloxane (PDMS)
and polyoctylmethyl siloxane (POMS) (Lipnizki
Natural aromas are extremely volatile organic et al. 2002). Compared to other traditional tech-
compounds. The aromatic fraction reveals infor- niques, such as distillation, adsorption, air strip-
mation on the quality of the food and it is directly ping, and solvent extraction, pervaporation offers
related to its odor, texture, and taste. Aroma com- numerous advantages: high selectivity, low
pounds are generally present in very low concen- energy requirement, no chemical addition, and
trations (1–20 ppm) even if the complex of the low-operating temperature. Pervaporation per-
single aromatic compounds in a fruit is very high. formances are evaluated by taking in consider-
Studies of different types of fruits, in fact, indi- ation the permeate flux and selectivity. Up to now
cate that more than 6,000 compounds are respon- most studies focused on the separation of model
sible of their aroma (Aroujalian and Raisi 2007) binary or multicomponent solutions and just a
belonging to different chemical classes such as few of them were based on real feed obtained
alcohols, ketones, aldehydes, esters, carboxylic from fresh fruits (Figoli et al. 2010). Aromas
acids, and phenols. Aroma recovery for food have been isolated by pervaporation from several
and cosmetic industries continues to be a great fruits such as pineapples, grapes, kiwis, straw-
challenge for economic and quality reasons berries, oranges, and pomegranates. During the
(Sampranpiboon et al. 2000). In the fruit juice last few years, most of the research on aroma
industry, for instance, where a concentration recovery has been carried out on laboratory
step is needed, a loss and a degradation of scale. Pervaporation scale-up, in fact, is still
aroma compounds, due to the thermal treatment, underdeveloped due to several limitations mainly
can occur. For this reason, in order to restore the due to the membranes and modules, which are not
original flavor quality of the final product, it is sufficient selective and economic.
necessary to recover and add these aromatic com-
pounds back to the concentrated juice (Pereira
et al. 2006). In this context, pervaporation
(PV) is a novel method that can be applied for
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_855-2
2 Pervaporation in Natural Aroma Processing

References compounds in the food industry. Part 1. Simulation


and performance. J Food Eng 54:183–195
Aroujalian A, Raisi A (2007) Recovery of volatile aroma Pereira CC, Ribeiro CP Jr, Nobrega R, Borges CP
components from orange juice by pervaporation. (2006) Pervaporative recovery of volatile aroma com-
J Membr Sci 303:154–161 pounds from fruit juices. J Membr Sci 274:1–23
Figoli A, Tagarelli A, Cavaliere B, Voci C, Sindona G, Sampranpiboon P, Jiraratananon R, Uttapap D, Feng X,
Sikdar SK, Drioli E (2010) Evaluation of Huang RYM (2000) Separation of aroma compounds
pervaporation process of kiwifruit juice by SPME- from aqueous solutions by pervaporation using
GC/Ion trap mass spectrometry. Desalination polyoctylmethyl siloxane (POMS) and polydimethyl
250:1113–1117 siloxane (PDMS) membranes. J Membr Sci 174:55–65
Lipnizki F, Olsson J, Tragardh G (2002) Scale-up of
pervaporation for the recovery of natural aroma
S

Separation of Organic from Organic and inorganic-polymer hybrid membranes gained


Components (Pervaporation a great acceptance, thanks to their high mechan-
Application) ical, thermal, and chemical stability.
The choice of using hydrophilic or hydropho-
Alberto Figoli bic membranes is based on the solubility of the
The Institute on Membrane Technology target organic compound in a particular material.
(CNR-ITM), Rende (CS), Italy With the installation of the first plant for the
separation of methanol/methyl tert-butyl ether
mixture in 1991, the commercial interest in the
Separation of organic-organic compounds is one separation of organic mixtures trough
of main areas in which pervaporation (PV) is pervaporation started to rise. Over the last
employed together with solvent dehydration and 50 years, organic pervaporation has been exten-
removal of volatile organic compounds (VOCs) sively investigated by the chemical and petro-
from aqueous solutions. Many organic com- chemical industries in which refinery streams
pounds either have a close boiling point or they contain a large number of organic components
form azeotropic mixtures that cannot be effi- such as benzene, styrene, and toluene.
ciently separated by common techniques such as Pervaporative organic-organic separations can
distillation. In this framework, pervaporation can be classified as:
be used to separate these mixtures alone or, most
of the times, combined with distillation in a (i) Separation of polar/nonpolar solvent mix-
hybrid process in order to improve the separation tures such as methanol/methyl tert-butyl
efficiency. ether and ethanol/ethyl tert-butyl ether
Pervaporative organic-organic separation is (ii) Separation of aromatic/aliphatic and aro-
the least developed field of application of matic/alicyclic mixtures such as benzene/
pervaporation, and it is still very challenging cyclohexane
principally due to the lack of membranes able to (iii) Separation of aliphatic hydrocarbons such
resist to the harsh conditions of solvents and the as toluene/isooctane
high temperatures required by the process (Baker (iv) Separation of isomers such as m-/p-xylene
2004. In order to overcome the swelling effect and n-/t- butanol (Smitha et al. 2004)
and the degradation phenomenon caused by
organic solvents, cross-linked membranes and
blended polymeric materials have been devel-
oped and employed. On the other hand, inorganic
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_856-1
2 Separation of Organic from Organic Components (Pervaporation Application)

References Smitha B, Suhanya D, Sridhar S, Ramakrishna M (2004)


Separation of organic-organic mixtures by
Baker RW (2004) Membrane technology and applica- pervaporation-a review. J Mem Sci 241:1–21
tions, 2nd edn. Wiley, Chichester, West Sussex PO19
8SQ, England pp 355–392, Chapter 9
V

Vacuum-Driven Pervaporation pressure, or a temperature difference, can be


used. By applying vacuum to the downstream
Alberto Figoli side, for instance, a decrease in the chemical
The Institute on Membrane Technology potential gradient is obtained and a selective
(CNR-ITM), Rende, CS, Italy mass transfer can be induced (Vallieres and
Favre 2004).
At small scale a vacuum pump is often used in
Pervaporation is a concentration-driven mem- order to get a low vapor pressure. At industrial
brane process in which a feed liquid mixture is scale, on the contrary, the dimensions required
directly in contact with the “active selective for a vacuum pump would be prohibitive to reach.
layer” of the membrane, while the permeate in a An alternative is represented by the condensation
vapor phase is constantly removed from the other of the permeate vapor that spontaneously creates
side. The driving force is represented by a gradi- a vacuum in the permeate side (Baker 2004)
ent in the partial vapor pressure that creates a (Fig. 1).
chemical potential gradient in the liquid phase, Vacuum, as opposed to sweeping gas, does not
which is responsible for the selective sorption of require any further separation from the sweeping
one feed component into the membrane matrix, gas; moreover, the vapors can be recovered by
its subsequent diffusion through the membrane, condensation, and in many cases, its use can
and its final desorption into the permeate side. In simplify the overall process.
pervaporation, in order to maintain a vapor pres-
sure difference, any of the following, i.e., a
sweeping carrier gas, a vacuum downstream

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_857-1
2 Vacuum-Driven Pervaporation

Vallieres C, Favre E (2004) Vacuum versus sweeping gas


operation for binary mixtures separation by dense
membrane processes. J Membr Sci 244:17–23

Vacuum-Driven Pervaporation, Fig. 1 Vacuum-


driven pervaporation

References

Baker RW (2004) Membrane technology and applica-


tions, 2nd edn. Wiley, Chichester,West Sussex PO19
8SQ, England, pp 355–392, Chapter 9
H

Heterogenization or Immobilization recover and reuse the catalyst (Gladysz 2001;


of a Catalyst Hill 1999).
In this perspective, the heterogenization of
Enrica Fontananova catalysts has interesting implications because it
Institute on Membrane Technology (ITM-CNR), allows the reuse several times of the same cata-
Rende, Italy lyst. Among the different heterogenization
methods, the entrapping of a catalyst in/on a
membrane offers new possibility for the design
The heterogenization or immobilization of a cat- of new catalytic processes.
alyst in/on a membrane consists in the incorpora- In addition to the fundamental criteria that
tion of a catalyst in/on a membrane by chemical have to be considered in the selection of a mem-
bonds or physical entrapment. brane for a specific separation process, i.e.:
In the case of a homogeneous catalyst, the
incorporation constitutes a way to – Stability (mechanical, thermal, and chemical)
heterogenize it. – Permeability and selectivity
When a catalyst is incorporated within or on – Fouling tendency
the surface of a membrane, the membrane com- – Cost (capital and operating)
position (characteristics of the membrane mate-
rial, hydrophobic or hydrophilic, presence of Extra technical complexities need to be con-
chemical groups with specific functionality, sidered in the design and realization of catalytic
etc.) and the membrane structure (dense or membranes:
porous, symmetric or asymmetric) can positively
influence the catalyst performance, not only by – Catalyst stability during the immobilization
the selective absorption and transport of reagents procedure
and/or products but also influencing the catalyst – Influence of the catalyst particles on the mem-
activity by electronic and conformational effect. brane properties (mechanical, transport, etc.)
The main requirements that must be consid- – Effect of the catalyst loading, dimensions, and
ered to produce an “ideal catalyst” are: low costs, distribution, on the catalytic efficiency
high selectivity, high stability under reaction con- – Leaching out from the membrane of the
ditions, nontoxicity, “green properties,” and first catalyst
of all recoverability, i.e., the possibility to

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_859-1
2 Heterogenization or Immobilization of a Catalyst

However, catalytic membranes deserve spe- membrane, because permeation does not take
cial advantages that in many cases justify these place through the polymer matrix, but through
additional efforts. the membrane pores (Vankelecom 2002).
In the design of a catalytic membrane, major However, the membrane material is relevant
issues in the polymer selection are the mechani- for the membrane stability and surface properties,
cal, thermal, and chemical stability under reac- such as wettability and fouling tendency.
tion conditions. The membrane preparation conditions
What is fundamental is to realize a stable depend on the membrane material and the
catalyst immobilization in order to avoid its desired structure and morphology. In the case
leaching out from the membrane. Different of a catalytic membrane, the incorporation of
immobilization strategies can be used in order the catalyst complicates the process because
to achieve these goals: covalent bonds, electro- the catalyst should be firmly entrapped in the
static and weak interactions (van der Waals or membrane and the catalyst structure and activity
hydrogen bonds) of the catalyst with the mem- has to be preserved during the membrane prep-
brane, or catalyst encapsulation. aration procedure.
A good affinity for the catalyst is desirable in Moreover, the properties (including transport
order to avoid catalyst leaching and to have a properties) of the catalytic membrane are usually
good adhesion between the polymer and the cat- different than those of the reference membrane
alyst, with an optimal dispersion of the prepared in the same conditions but without the
second one. catalyst.
The affinity between a compound and a poly- Different techniques for membrane prepara-
meric material can be often anticipated by the tion are today available and can be opportunely
calculation of the affinity parameters (Van employed also to prepare catalytic membranes:
Krevelen 1990; Barton 1990). These parameters phase separation, coating, interfacial polymeriza-
reflect the ability to form hydrogen bond, polar, tion, sintering, stretching, and track etching are
and van der Waals interactions in condensed some examples (Strathmann et al. 2006).
phase. In some cases, the catalyst is entrapped in/on
The polymer/catalyst affinity can be also the membrane already formed, by covalent
improved by an appropriate chemical functiona- bonds, electrostatic interactions, absorption by
lization of one or both components. weak interactions, or physical entrapment. In
In the case of application in liquid phase, alternative, the catalyst immobilization can be
ideally, the solvent used for the reaction needs carried out in the same time of the membrane
to be a non-solvent for the catalyst, and the mem- formation, for example, by dispersing the cata-
brane has not to have an excessive swelling in it. lyst in the polymer casting solution and succes-
It is also possible in some cases to improve the sive phase separation (Drioli and Fontananova
catalyst retention in the membrane by the catalyst 2010).
enlargement as: dendrimers, hyperbranched
polymers, and catalyst bound to a soluble poly-
mer (Dioos et al. 2006).
References
Mass transfer of the reagents to the catalytic
sites, and of the products away from them, should Barton AFM (1990) Handbook of polymer-liquid interac-
be fast enough in order to not limit the reaction, tion parameters and solubility parameters. CRC Press,
but, at the same time, the contact time catalyst/ Boca Raton
reagent should be also appropriate. Dioos BML, Vankelecom IFJ, Jacobs PA (2006) Aspects
of immobilisation of catalysts on polymeric supports.
For a porous membrane, the choice of the Adv Synth Catal 348:1413–1446
polymer material is of less importance for trans- Drioli E, Fontananova E (2010) Catalytic membranes
port properties in comparison with a dense embedding selective catalysts: preparation and
Heterogenization or Immobilization of a Catalyst 3

applications. In: P. Barbaro and F. Liguori (eds.), Strathmann H, Giorno L, Drioli E (2006) An introduction
Heterogenized homogeneous catalysts for fine to membrane science and technology. Publisher CNR,
Chemicals Production, Catalysis by Metal Complexes Roma. ISBN 88-8080-063-9
33, Springer, Berlin Van Krevelen DW (1990) Properties of polymers, 3rd edn.
Gladysz JA (2001) Recoverable catalysts. Ultimate goals, Elsevier Science, Amsterdam
criteria of evaluation, and the green chemistry inter- Vankelecom IFJ (2002) Polymeric membranes in catalytic
face. Pure Appl Chem 73:1319–1324 reactors. Chem Rev 102:3779–3810
Hill CL (1999) Homogeneous catalysis. Controlled green
oxidation. Nature 401:436–437
H

Heteropolyacid Composite synthesis of ethyl acetate from ethylene and


Membranes acetic) (Kozhevnikov 2007).
Nevertheless, in many processes using HPA
Enrica Fontananova catalysts, there are relevant difficulties
Institute on Membrane Technology (ITM-CNR), concerning catalyst separation and recovery and
Rende, Italy reaction selectivity. In this perspective, the
heterogenization of HPAs in membranes can
offer important advantages in catalysis by the
Heteropolyacid composite membranes are integration of the catalytic activity with the selec-
membranes functionalized with heteropolyacids tive transport through the membranes.
(HPAs). Hydration of a-pinene to a-terpineol over
Acid catalysis and catalytic oxidation are two molybdophosphoric acid entrapped in polyvinyl
of the main application areas of HPAs composite alcohol (PVA) membranes cross-linked with
membranes. Moreover, interesting examples of succinic acid, and molybdophosphoric acid
HPAs immobilized in membranes are present in encaged in zeolites and dispersed in
the field of the polymer electrolyte membrane polydimethylsiloxane (PDMS) membranes,
fuel cells (PEMFCs) (Norby 1999). have been reported in literature (Castanheiro
There are many different structural types of et al. 2003). In both cases, the catalytic activity
HPAs, but the Keggin type (Mioč et al. 2005) is of the membranes is quite good in successive runs
the most common for the majority of the applica- although a partial catalyst leaching was observed.
tions as catalysts or solid state proton conductors. Catalytic membranes have been prepared by
The HPAs discussed in the following text are linking phosphotungstic acid on the surface of
molybdophosphoric acid (H3PMo12O40), plasma-modified membranes made of
phosphotungstic acid (H3PW12O40), and polyvinylidene fluoride (PVDF). The PVDF
silicotungstic acid (H4SiW12O40). membranes was modified by plasma treatments
Catalysis by heteropoly acids has well- on the surface, in order to graft N-containing
established industrial applications including het- polar groups able to act as binding sites with
erogeneous catalyzed selective oxidations phosphotungstic acid. The catalytic activity of
(oxidation of methacrolein to methacrylic acid the membranes has been evaluated in the aerobic
and ethylene to acetic acid) and acid-catalyzed degradation reaction of phenol in water
reactions (homogeneous liquid-phase hydration (Fontananova et al. 2006). Higher phenol degra-
of olefins, biphasic polymerization of THF to dation rate was observed for the HPA
poly(tetramethylene glycol) and the gas-phase heterogenized on PVDF membrane compared to
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_860-1
2 Heteropolyacid Composite Membranes

Heteropolyacid
Composite Membranes, O
Fig. 1 Schematic view of
the interactions by S O –
hydrogen bonds between a O S
heteropoly acid (the Keggin –
O H2O H3O+ O
structure is represented) H3O+ O
with the sulfonic group of a
cation exchange H2O
membrane, the water H3O+ H2O
hydration molecules, and
dioxonium ions O H3O+
O–
S H2O
O
H3O+
H3O+ –O

H2O H3O+ S
O
H2O H2O
O

homogeneous catalyst dissolved in solution. of the polymeric matrix providing a better path-
Moreover, the catalytic membranes have given way for proton hopping (Ramani et al. 2005).
proof of their complete stability under photooxi- Composite membranes with higher glass tran-
dation condition and their good recycle. sition temperature (Tg) and higher stability of the
In numerous literature studies, it has been proton conductivity at high temperature have
reported that the HPAs can reduce the resistance been obtained by incorporation of 60 wt.% of
to the proton transport in PEMFCs. three different HPAs (H3PW12O40,
The reduction of the HPAs particles sizes and H3PMo12O40, Na2HPW12O40) in SPEEK mem-
their good dispersion inside the polymeric matrix branes with 70 %, 74 %, and 80 % degree of
resulted to be key factors in order to have a sulfonation (Zaidi et al. 2000).
positive effect on the proton conductivity because Hybrid membranes prepared from sulfonated
of the increase of the surface to volume ratio of polyetherketone (SPEK), heteropoly acids, and
the additives and the possibility to have a more an inorganic network of ZrO2 or RSiO3/2 have
efficient proton hopping (Ramani et al. 2005). been also prepared obtaining a higher proton
HPAs typically exist in hydrated phase with conductivity of the membranes (Ponce
the degree of hydration varying from 6 to 30 mol- et al. 2003).
ecules of water, depending on the temperature The HPAs have been also used to stabilize the
and the relative humidity (e.g., six molecules of proton conductivity of the Nafion membranes at
water are present in the H3PW12O40 structure up elevated temperature and low relative humidity.
to 175–230  C) (Mioč et al. 2005). In Keggin- For example, H3PW12O40, also exchanged with
type HPAs, hydrogen bonds exist between each larger cations such as Cs+, NH4+, Rb+, and Tl+,
acid proton and two water molecules, are also has been heterogenized in Nafion membranes
present between water molecules and the termi- observing better proton conductivity (Ramani
nal oxygen atoms of the HPAs, and moreover, et al. 2005).
involving different Keggin units (Moffat 1986). Tungstophosphoric acid, silicotungstic acid,
If the HPA sizes are in the order of a few and phosphomolybdic acid have been used as
nanometers and uniformly distributed in the pro- functional additives in composite membranes
ton exchange membrane, the water hydration made of the sulfonated derivative of an
molecules and/or dioxonium ions of the additive amorphous-modified polyetheretherketone,
can be used to better interconnect the ionic cluster called SPEEK-WC (Fontananova et al. 2010).
Heteropolyacid Composite Membranes 3

The embedding of the inorganic HPAs, in Kozhevnikov IV (2007) Sustainable heterogeneous acid
particular the H4SiW12O40, in SPEEK-WC mem- catalysis by heteropoly acids. J Mol Catal A Chem
262:86–92
branes, enhanced the proton conductivity Mioč UC, Todorović MR, Davidović M, Colomban P,
because the HPAs improved the interconnection Holclajtner-Antunović I (2005) Heteropoly
of the ionic clusters in the polymeric matrix pro- compounds – from proton conductors to biomedical
viding a preferential pathway for proton hopping agents. Solid State Ionics 176:3005–3017
Moffat JB (1986) Cation-anion effects in heteropoly com-
(Fig. 1). pounds with Keggin structures. Polyhedron 5:261–269
Norby T (1999) Solid-state protonic conductors: princi-
ples, properties, progress and prospects. Solid State
References Ionics 125:1–11
Ponce ML, Prado L, Richau K, Mohr R, Nunes SP
(2003) Reduction of methanol permeability in
Castanheiro JE, Ramos AM, Fonseca I, Vital J (2003) The polyetherketone-heteropolyacid membranes.
acid-catalysed reaction of a-pinene over J Membr Sci 217:5–15
molybdophosphoric acid immobilised in dense poly- Ramani V, Kunz HR, Fenton JM (2005) Effect of particle
meric membranes. Catal Today 82:187–193 size reduction on the conductivity of Nafion ®/
Fontananova E, Donato L, Drioli E, Lopez L, Favia P, phosphotungstic acid composite membranes.
d’Agostino R (2006) Heterogenization of J Membr Sci 266:110–114
polyoxometalates on the surface of plasma modified Zaidi SMJ, Mikhailenko SD, Robertson GP, Guiver MD,
polymeric membranes. Chem Mater 18:1561–1568 Kaliaguine S (2000) Proton conducting composite
Fontananova E, Trotta F, Jansen JC, Drioli E (2010) Prep- membranes from polyether ether ketone and
aration and characterization of new non-fluorinated heteropolyacids for fuel cell applications. J Membr
polymeric and composite membranes for PEMFCs. Sci 173:17–34
J Membr Sci 348:326–336
P

Polymer Electrolyte Membrane Fuel produced in the oxidation of a fuel (usually H2


Cell (PEMFC) or methanol), to the cathode, where the protons
react with O2 to produce water (Table 1).
Enrica Fontananova The PEM is a cation exchange membrane and
Institute on Membrane Technology (ITM-CNR), the flow of ionic charges (ideally only cations)
Rende, Italy through the membrane is balanced by the flow of
electronic charge through the external circuit pro-
ducing an electrical power. The only secondary
Fuel cells (FCs) are electrochemical devices for products in the overall reaction are: water, heat
the direct conversion of chemical energy into (eventually recoverable), and CO2, if the fuel
electrical energy. contains carbon (e.g., methanol as fuel in direct
Unlike the classical battery, FCs do not store methanol PEMFC).
the energy within the chemicals internally, but The reaction at the anode is exothermic; how-
they use a continuous supply of the fuel from an ever, it requires to overcome an activation energy
external storage tank. Moreover, while the elec- barrier. Three strategies are used in FCs technol-
trodes in a battery react and change as a battery is ogy in order to improve the kinetic reaction:
charged or discharged, in a fuel cell the electrodes raising the temperature, increasing the surface
are catalytic. electrode area, and using catalysts (usually Pt or
Because FCs do not include the conversion of Pt alloys).
thermal to mechanical energy, they are not sub- The ion-exchange membrane is pressed with a
ject to the Carnot efficiency limit typical of a heat porous electrode layer on each side and the cata-
engine (e.g., steam and gas turbine) and are char- lyst is present at the interfaces membrane/elec-
acterized by a high energy efficiency (Song trode forming the so-called membrane electrode
2002). assembly (MEA).
The primary components of a FC are: the A single PEMFC typically gives a voltage
anode, the cathode, and the ion conducting elec- from 0.6 to 0.7 V, as a consequence, to produce
trolyte. In a FC, the selective transport of ions a useful voltage, many cells are connected in
through an electrolyte occurs in combination with series. Such a design is called fuel cell stack.
a redox reaction. Bipolar plates, generally made of graphite, inter-
In a Polymer Electrolyte Membrane Fuel Cell connect the cathode of one cell with the anode of
(PEMFC), the electrolyte is a polymer electrolyte the next cell, serving in parallel the following
membrane (PEM) which allows the transport of functions: conducting electricity, feeding oxygen
the protons from the anode, where they are to the cathode and fuel to the anode, and
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_861-1
2 Polymer Electrolyte Membrane Fuel Cell (PEMFC)

Polymer Electrolyte Membrane Fuel Cell (PEMFC), Table 1 Reactions occurring in hydrogen and direct methanol
polymer electrolyte membrane fuel cell (PEMFC)
H2-PEMFC Methanol-PEMFC
Anode H2 ! 2 H+ + 2 e CH3OH + H2O ! CO2 + 6H+ + 6e
Cathode 1
/2 O2 + 2 H+ + 2 e ! H2O 3
/2O2 + 6H+ + 6e ! 3H2O
Overall reaction 1
/2 O2 + H2 ! H2O CH3OH + 3/2O2 ! CO2 + 2H2O

channeling away wastewater and heat from the commercialization stage (Wee 2007), there are
reaction sites. still many issues to be addressed before large
Currently, the most commonly used PEMs for scale diffusion, including the high cost and lim-
applications in PEMFCs are made of perfluoro- ited durability of PEMs, the appropriate fuel pro-
sulfonic acid polymers, such as Nafion duction and storage.
membranes.
In the last decades, the development of new
PEMs with improved properties for long-term References
fuel cells operations has received relevant atten-
tion. Not only perfluoropolymers but also par- Drioli E, Fontananova E (2012) Membrane materials for
addressing energy and environmental challenges.
tially fluorinated and nonfluorinated
Annu Rev Chem Biomol Eng 3:395–420
hydrocarbon, nonfluorinated aromatic, mixed Hickner MA, Ghassemi H, Kim YS, Einsla BR, McGrath
matrix, and acid–base blend membranes, have JE (2004) Alternative polymer systems for proton
been investigated. Various reviews are available exchange membranes (PEMs). Chem Rev
104:4587–4612
which give an overview of the progress made in
Larmine J, Andrews D (2000) Fuel cell systems explained.
the development of proton-conducting polymer Wiley, Chichester
materials for PEMFCs (Roziere and Jones 2003; Roziere J, Jones DJ (2003) Non-fluorinated polymer mate-
Hickner et al. 2004; Smitha et al. 2005; Tripathi rials for proton exchange membrane fuel cells. Annu
Rev Mater Res 33:503–555
and Shahi 2011; Thiam et al. 2011; Drioli and
Smitha S, Sridhar S, Khan A (2005) Solid polymer elec-
Fontananova 2012). trolyte membranes for fuel cell applications – a review.
The properties required to the PEMs are: high J Membr Sci 259:10–26
proton conductivity; no electronic conductivity; Song C (2002) Fuel processing for low-temperature and
high-temperature fuel cells: challenges, and opportu-
low permeability to the reagent species; appro- nities for sustainable development in the 21st century.
priate chemical, thermal, and mechanical stabil- Catal Today 77:17–49
ity; and acceptable costs. Thiam HS, Daud WRW, Kamarudin SK, Mohammad AB,
The low operating temperatures (50–130  C) Kadhum AAH, Loh KS, Majlan EH (2011) Overview
on nanostructured membrane in fuel cell applications.
and the high power density (400–1000 W/Kg) of
Int J Hydrog Energy 36:3187–3205
the PEMFCs make them ideal for automotive Tripathi BP, Shahi VK (2011) Organic–inorganic
applications, distributed power generation, and nanocomposite polymer electrolyte membranes for
portable electronic devices (Larmine and fuel cell applications. Prog Polym Sci 36:945–979
Wee JH (2007) Applications of proton exchange mem-
Andrews 2000).
brane fuel cell systems. Renew Sust Energ Rev
Although PEMFCs have recently passed the 11:1720–1738
demonstration phases and have reached a partial
S

Sulfonated PEEK-WC (SPEEK-WC) group on the aromatic ring giving a polymeric


material (SPEEK-WC) with ion exchange capac-
Enrica Fontananova ity (Fig. 1) (Trotta et al. 1998). The degree of
Institute on Membrane Technology (ITM-CNR), sulfonation (DS) of the SPEEK-WC can be mod-
Rende, Italy ulated by changing the reaction time and/or
temperature.
The reaction is carried out in homogenous
The sulfonated PEEK-WC (SPEEK-WC) is phase and in shorter times compared to that of
the sulfonated derivative of an amorphous the traditional PEEK. For example, the reaction
polyetheretherketone called PEEK-WC or poly of PEEK with concentrated sulfuric acid at room
(oxa-p-phenylene-3,3-phthalido-p-phenylene-oxa- temperature for 192 h gives a polymer with
p-phenylene-oxy-phenylene) (Zhang et al. 1987) DS = 0.85 (Nunes et al. 2002), while for
(Fig. 1). PEEK-WC the same DS can be obtained by reac-
PEEK-WC has a lactonic group, called cardo tion in 4 h (Drioli et al. 2004).
group (WC in the polymer name means with Sulfonated PEEK-WC is a promising
cardo), which prevents the crystalline organiza- non-fluorinated material for application in poly-
tion of the polymer chains; as a consequence, mer electrolyte membrane fuel cells (PEMFCs),
PEEK-WC is amorphous, and it is suitable for suitable for the preparation of membranes by
the preparation of membranes by solubilization in casting and solvent evaporation. The sulfonation
solvents with medium polarity (e.g., chloroform, level of the polymer influences the membrane
dichloromethane, dimethyl sulfoxide, dimethyla- properties, in particular the ion exchange capac-
cetamide, dimethylformamide, 1-methyl-2- ity and the proton conductivity, which both
pyrrolidinone, etc.) and casting. On the contrary, improve with increasing DS.
the “classical” PEEK (Fig. 1) is semicrystalline Moreover, polymeric SPEEK-WC mem-
and insoluble in organic solvents. PEEK-WC has branes with high performance in terms of proton
a high glass transition temperature (Tg = 222  C) conductivity were recently obtained by optimiz-
and very good chemical, thermal, and mechanical ing the membrane preparation conditions (type of
stability. solvent, temperature, and post-treatment) which
Moreover, PEEK-WC properties can be mod- strongly influence the membrane microstructure
ified by introducing specific chemical groups on and, as a consequence, the membrane transport
the polymer chain. The reaction with properties and thermal behavior (Fontananova
chlorosulfonic acid or concentrated sulfuric acid et al. 2012).
already at room temperature introduces a sulfonic
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_862-1
2 Sulfonated PEEK-WC (SPEEK-WC)

PEEK PEEK-WC

O O
O
O

O O
O O

SPEEK-WC

O O
O O
O O SO3H

O O O O

1-DS DS

Sulfonated PEEK-WC (SPEEK-WC), Fig. 1 Repetitive unit of the PEEK, PEEK-WC, and the SPEEK-WC (DS is the
degree of sulfonation)

SPEEK-WC membranes have been also mod- operating with SPEEK-WC membranes com-
ified by thermal annealing and chemical cross- pared to PEMFCs operating with Nafion.
linking with a diamine in order to improve their The lower permeability of the SPEEK-WC-
long-term durability (Fontananova et al 2013). based membranes was due to their lower diffu-
Various ex situ characterizations were carried sion coefficients, caused by the higher stiffness of
out on the modified and pristine SPEEK-WC the aromatic polymer chains of SPEEK-WC with
membranes, including ion exchange capacity, respect to Nafion.
proton conductivity, liquid water uptake, Functional additives were also heterogenized
counter-elastic index, chemical resistance in oxi- in SPEEK-WC membranes, in order to improve
dative conditions, and gas permeability. The their properties for applications in PEMFCs.
results indicated that the proposed methodologies Mixed matrix membranes were prepared
are able to increase hydrolytic and oxidative sta- dispersing amorphous zirconium phosphate
bility of the SPEEK-WC membranes. sulfophenylenphosphonate (Zr(HPO4)
SPEEK-WC membranes offer a higher resis- (O3PC6H4SO3H)), in the SPEEK-WC matrix
tance to water and methanol vapor transport than (Regina et al. 2006). The membranes obtained
commercial Nafion membranes (which until were characterized by a homogeneous distribu-
today are the most commonly used membranes tion of the inorganic filler. The membranes
for PEMFCs). Also, the H2 and O2 permeabilities exhibited a significantly lower swelling degree
of the SPEEK-WC membranes are lower in com- in water and methanol compared to the polymeric
parison with Nafion (Fontananova et al. 2010). membranes without the filler.
These results justify the conclusion that less Heteropoly acids (HPAs) have been also dis-
crossover problems may occur in the PEMFCs persed into the membrane dope solutions to
Sulfonated PEEK-WC (SPEEK-WC) 3

prepare mixed matrix membranes (Fontananova Fontananova E, Cucunato V, Curcio E, Trotta T,


et al. 2010, 2012). The embedding of the inor- Biasizzo M, Drioli E, Barbieri G (2012) Influence of
the preparation conditions on the properties of poly-
ganic HPAs, in particular the silicotungstic acid meric and hybrid cation exchange membranes.
(H4SiW12O40•n H2O), in SPEEK-WC membranes, Electrochim Acta 66:164–172
enhanced the proton conductivity because the Fontananova E, Brunetti A, Trotta F, Biasizzo M, Drioli E,
HPAs, uniformly distributed on a nanometric Barbieri G (2013) Stabilization of sulfonated aromatic
polymer (SAP) membranes based on SPEEK-WC for
scale, interconnected better the ionic cluster of the PEMFCs. Fuel Cell 13:86–97
polymer providing a favored pathway for protons Nunes SP, Ruffmann B, Rikowski E, Vetter S, Richau K
hopping. (2002) Inorganic modification of proton conductive
polymer membranes for direct methanol fuel cells.
J Membr Sci 203:215–225
Regina A, Fontananova E, Drioli E, Casciola M,
References Sganappa M, Trotta F (2006) Preparation and charac-
terization of sulfonated PEEK-WC membranes for
Drioli E, Regina A, Casciola M, Oliveti A, Trotta F, fuel cell applications. A comparison between poly-
Massari T (2004) Sulfonated PEEK-WC membranes meric and composite membranes. J Power Sources
for possible fuel cell applications. J Membr Sci 160:139–147
228:139–148 Trotta F, Drioli E, Moraglio G, Poma EB (1998) Sulfona-
Fontananova E, Trotta F, Jansen JC, Drioli E (2010) Prep- tion of polyetheretherketone by chlorosulfuric acid.
aration and characterization of new non-fluorinated J Appl Polym Sci 70:477–482
polymeric and composite membranes for PEMFCs. Zhang HC, Chen TL, Yuan YG (1987) CN Patent No. CN
J Membr Sci 348:326–336 85(1987)751
I

Impedance Spectroscopy, the first case, the configuration is indicated as a


Membrane Characterization by two-probe (or two electrodes) type (Fig. 1a). If
two additional electrodes are used to collect the
Enrica Fontananova response of the system, the configuration is indi-
Institute on Membrane Technology (ITM-CNR), cated as four-probe (or four electrodes) type
Rende, Italy (Fig. 1b). Another possible configuration uses
three electrodes, but it is usually employed to
characterize only one half of an electrochemical
Synonyms cell, or phenomena occurring on an electrode and
it will not be discussed here. The two-probe con-
Electrochemical impedance spectroscopy; figuration is usually applied when the membrane
Impedance spectroscopy is pressed between two solid conductive elec-
trodes, like in the case of the membrane electrode
The impedance spectroscopy (IS), or electro-
assembly (MEA) for fuel cells (Fontananova
chemical impedance spectroscopy (EIS), is a
et al. 2012).
powerful technique for characterizing electrical
On the contrary, if the membrane is in contact
behavior of systems in which coupled electrical
with a liquid electrolyte, the four-probe configu-
processes occur at different rates (Barsoukov and
ration is the most convenient and commonly used
Macdonald 2005). The IS technique is able to
(Antony et al. 2013). This second configuration
measure quantitatively the electrical resistance
has the advantage to eliminate the contribution of
in the bulk and interfacial regions of solid and
the electrode injecting stimulus/electrolyte
liquid electrolyte materials, including
charge transfer resistance, from the impedance
membranes.
spectra, focusing the probing on the membrane
IS technique is widely used in the in situ non-
and its interfaces.
destructive characterization of membranes, as
The sinusoidal electrical stimulus is injected
well as to investigate concentration polarization
through two planar electrodes (working and
and fouling phenomena (Fontananova et al. 2012;
counter electrode), and the response of the system
Antony et al. 2013).
to the sine wave perturbation is measured by two
In EIS experiments, a sinusoidal electrical
reference electrodes (indicated as sense and ref-
stimulus (voltage or current) is applied over a
erence) using an impedance analyzer (usually a
frequency range to a pair of electrodes, and the
potentiostat/galvanostat combined with a fre-
response of the system under investigation is
quency response analyzer) which measures volt-
observed by the same or different electrodes. In
age, current, and phase shift (Fig. 1).
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_863-1
2 Impedance Spectroscopy, Membrane Characterization by

Impedance Spectroscopy, Membrane Characterization by, Fig. 1 Schematic view of the experimental setup used
for membrane characterization by impedance spectroscopy using two-probes (a) and four-probes configuration (b)

In analogy to Ohm’s law, the impedance is Z00 ¼ jZj sin ’ (6)


defined as (Barsoukov and Macdonald 2005):
The real part of the impedance is the resistance
U ðoÞ (Z0 ); the imaginary part is called reactance (Z00 ).
ZðoÞ ¼ (1)
I ðoÞ On the contrary of the measurement in direct
current (DC), using an alternate current
where Z(o) [Ω] is the impedance, U(o) [V] is the (AC) over a frequency range, it is possible to
voltage drop, I(o) [A] is the current, and they distinguish phenomena proceeding at different
depend on the circular velocity or circular fre- rates, like bipolar concentration polarization of
quency o [rad/sec] as follows: an ion exchange membrane (IEM) in contact with
an electrolyte solution, which induces the forma-
U ðoÞ ¼ Uo sin ot (2) tion of an electrical double layer (EDL) and a
diffusion boundary layer (DBL) (Sang
I ðoÞ ¼ I o sin ðot þ ’Þ (3) et al. 2008).
As a consequence, the total electrical resis-
where o = 2pu and u [sec1] is the frequency, tance is the sum of the contribution for the trans-
t [sec] is the time, ’ [ ] is the phase shift between port through the membrane and the interfaces.
voltage and current, and the subscript  refers to The bipolar concentration polarization during
the amplitude of voltage and current in phase; j is an AC cycle, caused by the buildup and depletion
pffiffiffiffiffiffi

the imaginary number j ¼ 1. of ions at the interfaces, is time dependent. The
The impedance can be also rearranged as contribution of the interfacial ionic charge trans-
follows: fer through the interfaces layers at low frequen-
cies is greater than at high frequencies, because at
ZðoÞ ¼ jZj cos ’ þ jjZ j sin ’ (4) high frequencies there is insufficient time for
their formation.
The Eq. 4 indicates that the impedance is com- The experimental impedance data can be fitted
posed of two parts, i.e., the real part: with equivalent electrical circuit models able to
represent the physical system and phenomena
Z0 ¼ jZ j cos ’ (5) under investigation (Zhang and Spichiger 2000).
The typical shape of the impedance spectra
and the imaginary part: (Z00 vs. Z0 ) in the case of an IEM pressed between
two solid electrodes exhibits a distinct arc
Impedance Spectroscopy, Membrane Characterization by 3

a b
Rct Rm+s Redl Rdbl
Rm

C C

Cct Cedl CPEdbl


Z’’ (Ω) Z’’ (Ω)

ω
ω

Rm Rm+Rct Rm+s Rm+s+Redl Rm+s+Redl+Rdbl


Z’ (Ω) Z’ (Ω)

Impedance Spectroscopy, Membrane Characteriza- equivalent circuit models are also shown. The resistor is
tion by, Fig. 2 Impedance spectra reported as imaginary indicated as R, the capacitor as C, and the constant phase
(Z00 ) versus real part of the impedance (Z0 ) for an ion element (a nonideal capacitor) as CPE. The subscript “m”
exchange membrane: pressed between two solid elec- is referring to the membrane, “ct” to the charge transfer
trodes (a) and separating two electrolyte solutions (b). between electrode and membrane, “m+s” to membrane
The spectra are registered respectively with the two- and plus solution, “edl” to the electrical double layer, and
four-probe configuration, and the corresponding “dbl” to the diffusion boundary layer

(Fig. 2a). In the case of an IEM separating two References


liquid electrolyte solutions, additional semicir-
cles appear in the spectra (Fig. 2b). The Antony A, Chilcott T, Coster H, Leslie G (2013) In situ
structural and functional characterization of reverse
corresponding equivalent circuits are also
osmosis membranes using impedance spectroscopy.
shown in Fig. 2. J Membr Sci 425–426:89–97
At high frequencies (o!1) the intercept on Barsoukov E, Macdonald JR (2005) Impedance spectros-
the real axis gives the membrane (Rm) or mem- copy. Theory, experiment, and applications, 2nd edn.
Wiley, New Jersey
brane plus solution resistance (Rm+s). Of course,
Fontananova E, Cucunato V, Curcio E, Trotta F,
the solution resistance can be obtained by blank Biasizzo M, Drioli E, Barbieri G (2012) Influence of
experiments (without the membrane) and its con- the preparation conditions on the properties of poly-
tribution can be subtracted to obtain the pure meric and hybrid cation exchange membranes.
Electrochim Acta 66:164–172
membrane resistance.
Sang S, Wu Q, Huang K (2008) A discussion on ion
At low frequencies (o!0), the intercept on conductivity at cation exchange membrane/solution
the real axis gives the sum of membrane (plus interface. Colloids Surf A 320:43–48
solution, if present) and the interface resistances. Zhang Z, Spichiger UE (2000) An impedance study on
Mg2+ selective membrane. Electrochim Acta
45:2259–2266
P

Polymeric Catalytic Membranes Polymeric membranes are generally less resis-


tant to high temperatures and aggressive
Enrica Fontananova chemicals than inorganic ones; however, some
Institute on Membrane Technology (ITM-CNR), polymeric materials resistant under rather harsh
Rende, Italy conditions are available like: polydimethyl-
siloxane (PDMS), polyvinylidene fluoride
(PVDF), Hyflon (a perfluoro amorphous poly-
A polymeric catalytic membrane is a polymeric mer), Nafion, and polyimides (PI) (Drioli and
membrane with catalytic properties. The base Fontananova 2010).
material used to prepare the membrane is a poly- Some selected examples of polymeric cata-
mer, and a catalyst is immobilized within the lytic membranes used in membrane reactors are
membrane or on its surface, conferring catalytic listed in Table 1.
activity to the system. In classical heterogeneous catalysis (catalyst
Moreover, some polymeric membranes can absorbed or linked in porous polymeric or inor-
have intrinsic catalytic properties towards some ganic solids), the conversion and selectivity of
reactions because of the presence of specific the catalytic process is often limited by the diffu-
functional chemical groups in the polymer mate- sion of the reagents to the catalytic sites and the
rial. This is the case of acid polymeric mem- products removal from them.
branes, like Nafion (a perfluorosulfonic acid On the contrary, the convective or diffusive
polymer), which can work as solid acid catalysts. flux in a catalytic membrane can be easily con-
Polymeric catalytic membranes are usually trolled and adjusted to the reaction kinetic mod-
employed when the reaction temperatures are ulating the driving force and/or the membrane
low (<200  C), such as in the field of fine structure and/or membrane material
chemicals or when a biocatalyst is present (Westermann and Melin 2009).
(Vankelecom 2002). Moreover, in a catalytic membrane, especially
The use of polymeric catalytic membranes has if polymeric, the catalyst entrapment in the func-
a lot of interest in the field of membrane reactors tional microstructured environment of the mem-
because: a much wider choice of polymeric mate- brane can have a positive influence on the
rials is available (Ulbricht 2006), the cost of the transition states and reaction kinetics by elec-
polymer membranes is generally lower, and the tronic and weak interactions, as well as by spatial
preparation protocols are more reproducible in restriction and transport dynamics (Fontananova
comparison with inorganic membranes. and Drioli 2010).

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_864-1
2 Polymeric Catalytic Membranes

Polymeric Catalytic Membranes, Table 1 Selected examples of polymeric catalytic membranes used in membrane
reactors
Catalyst and membrane type Applications References
Metal or bimetal nanoparticles in porous membranes: Selective hydrogenation in gasa and a
Groschel
Pd in PAAa,b liquid phaseb et al. 2005
Au-Pd/PVP in PIc Oxidation of alcoholsc b
Schmidt
et al. 2005
c
Mertens 2008
Catalyst in dense membranes: Cyclohexane oxidationd d
Vankelecom
FePcY in PDMSd Enantioselective hydrogenation of et al. 1996
Transition metal complexes with bisphosphine ligands in methyl 2-acetamidoacrylatee e
Wolfson
PDMSe et al. 2002
Enzymes immobilized in UF membranes: (S)-Naproxen esters hydrolysisf f
Giorno
Lipase from Candida rugosa in PA capillary membranesf (-)MPGM resolution by Sepracor et al. 2007
g
Lipase from Serratia marcescens in hollow fibers reactor (industrial application) Shibatani
hydrophilic membranesg et al.2000
Acid membranes and/or membranes functionalized with Transesterification of soybean oilh h
Guerreiro
solid acid catalysts: Esterification reactioni et al. 2006
PVA/sulfosuccinic acidh; Nafionh; supported acid catalysts Dimerisation of isobutenei,j i
Bagnell
mixed with a polymeric binder on PAN/PDMSi,j et al. 1993
j
Fritsch
et al. 2004
k
Polyoxometalates immobilized in/on porous or dense Photooxidation of alcohols in Bonchio
membranes: waterk et al. 2003
Porous PVDFk,l; dense Hyflonm Phenol photodegradationl,n l
Drioli
Surface functionalized PVDFn membranes Photooxygenation of hydrocarbons m et al. 2008
m
Carraro
et al. 2006
n
Fontananova
et al. 2006
PAA polyacrylic acid, FePcY iron phthalocyanine in zeolite Y, PA polyamide, PVA polyvinyl alcohol, MPGM
(3-(4-methoxyphenyl)glycidic acid methyl ester), PVP polyvinylpyrrolidone, PAN polyacrylonitrile, PVDF
polyvinylidene fluoride

References fine chemicals production: materials and processes.


Springer, Berlin
Bagnell L, Cavell K, Hodges AM, Mau AW-H, Seen AJ Drioli E, Fontananova E, Bonchio M, Carraro M,
(1993) The use of catalytically active pervaporation Gardan M, Scorrano G (2008) Catalytic membranes
membranes in esterification reactions to simulta- and membrane reactors: an integrated approach to
neously increase product yield, membrane catalytic process with a high efficiency and a low
permselectivity and flux. J Membr Sci 85:1291–1299 environmental impact. Chin J Catal 29(11):1152
Bonchio M, Carraro M, Scorrano G, Fontananova E, Fontananova E, Drioli E (2010) Catalytic membranes and
Drioli E (2003) Heterogeneous photooxidation of membrane reactors. In: Drioli E (ed) Comprehensive
alchols in water by Photocatalytic Membranes Incor- membrane science and engineering, vol 3. Elsevier,
porating Decatungstate. Adv Synth Catal Oxford, pp 109–133
345:1119–1126 Fontananova E, Donato L, Drioli E, Lopez L, Favia P,
Carraro M, Gardan M, Scorrano G, Drioli E, d’Agostino R (2006) Heterogenization of
Fontananova E, Bonchio M (2006) Solvent-free, het- polyoxometalates on the surface of plasma modified
erogeneous photooxygenation of hydrocarbons by polymeric membranes. Chem Mater 18:1561–1568
Hyflon ® membranes embedding a fluorous-tagged Fritsch D, Randjelovic I, Keil F (2004) Application of a
decatungstate: the importance of being fluorous. forced-flow catalytic membrane reactor for the
Chem Commun 43:4533–4535 dimerisation of isobutene. Catal Today 98:295–308
Drioli E, Fontananova E (2010) Catalytic membranes Giorno L, D’Amore E, Mazzei R, Piacentini E, Zhang J,
embedding selective catalysts: preparation and appli- Drioli E, Cassano R, Picci R (2007) An innovative
cations. In: Heterogenized homogeneous catalysts for approach to improve the performance of a two separate
Polymeric Catalytic Membranes 3

phase enzyme membrane reactor by immobilizing Shibatani T, Omori K, Akatsuka H, Kawai E, Matsumae
lipase in presence of emulsion. J Membr Sci H (2000) Enzymatic resolution of diltiazem interme-
295:95–101 diate by Serratia marcescens lipase: molecular mech-
Gröschel L, Haidar R, Beyer A, Cölfen H, Frank B, anism of lipase secretion and its industrial application.
Schomäcker R (2005) Hydrogenation of propyne in J Mol Catal B: Enzym 10:141–149
palladium-containing polyacrylic acid membranes Ulbricht M (2006) Advanced functional polymer mem-
and its characterization. Ind Eng Chem Res branes. Polymer 47:2217–2262
44:9064–9070 Vankelecom IFJ (2002) Polymeric membranes in catalytic
Guerreiro L, Castanheiro JE, Fonseca IM, Martin-Aranda reactors. Chem Rev 102:3779–3810
RM, Ramos AM, Vital J (2006) Transesterification of Vankelecom IFJ, Parton RF, Casselman MJA,
soybean oil over sulfonic acid functionalised poly- Uytterhoeven JB, Jacobset PA (1996) Oxidation of
meric membranes. Catal Today 118:166–171 cyclohexane using FePcY-Zeozymes occluded in
Mertens PGN (2008) Membrane-occluded gold- polydimethylsiloxane membranes. J Catal
palladium nanoclusters as heterogeneous catalysts for 163:457–464
the selective oxidation of alcohols to carbonyl com- Westermann T, Melin T (2009) Flow-through catalytic
pounds. Adv Synth Catal 350:1241–1247 membrane reactors – principles and applications.
Schmidt A, Haidar R, Schomäcker R (2005) Selectivity of Chem Eng Process 48:17–28
partial hydrogenation reactions performed in a pore- Wolfson A, Geresh S, Gottlieb M, Herskowitz M (2002)
through-flow catalytic membrane reactor. Catal Today Asymmetric hydrogenation of methyl
104:305–312 2-acetamidoacrylate with Rh-DuPHOS occluded in
PDMS. Chem Commun 4:388–390
E

Encapsulation Application 2. To mask the organoleptic properties like color,


taste, and odor of the actives.
Goran Vladisavljevic 3. To achieve controlled/triggered/targeted
Chemical Engineering Department, release.
Loughborough University, Leicestershire, UK 4. For safe handling of toxic materials.
5. To achieve in vitro compartmentalization or
immobilization of biological materials and
Synonyms catalysts.

Microencapsulation synonym: Microentrapment; Microencapsulated materials are utilized in


Bichromal particles synonym: Two-colored agriculture, pharmaceuticals, foods, cosmetics
particles and fragrances, textiles, paper, paints, coatings
and adhesives, toner applications, and many
Definitions other industries.
Carbonless copy paper developed by Green
Carbonless Copy Paper - Paper coated on the and Schleicher in the 1950s was the first com-
back side with colorless dye or ink capsules, mercial product to employ microcapsules.
that burst under the pressure of writing or typing A coating of microencapsulated colorless ink is
and react with colorless clay particles coated on applied to the top sheet of the paper, and a devel-
the upper surface of the second sheet.; Phase oper is applied to the subsequent sheet. When
Change Material - A substance with a high heat pressure is applied by writing, the capsules
of fusion that absorb or release a high amount of break and the ink reacts with the developer to
energy during melting of freezing, thus acting as produce the dark color of the copy. Paper-like
a thermal energy storage; Electrophoretic display - displays with low power consumption such as
a display that forms images by rearranging rotating bichromal microspheres system and
charged pigment particles with an applied elec- microencapsulated electrophoretic system are
tric field. other examples of commercial applications of
microencapsulated ink (Yoshizawa 2004). In the
Microencapsulation can be done: rotating bichromal system (Gyricon), bichromal
capsules with oppositely charged hemispheres
1. To protect the encapsulated material against are free to rotate within oil-filled cavities. In the
oxidation or deactivation due to reactions with microencapsulated electrophoretic display sys-
reactive species from the environment. tem (E ink), oppositely charged black and white
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_879-5
2 Encapsulation Application

particles move under an applied electric field in a encapsulated to last longer, as in chewing gum.
clear liquid encapsulated within a transparent Some food ingredients must be encapsulated to
capsule. be protected from oxidation or other degradation
Today’s textile industry makes use of reactions caused by exposure to light, moisture,
microencapsulated materials to enhance the prop- or oxygen. Microencapsulation preserves lactic
erties of finished goods. One application increas- acid bacteria, both starters and probiotics, in food
ingly utilized is the incorporation of and during the passage through the gastrointesti-
microencapsulated phase change materials nal tract, and may contribute to the development
(PCMs), such as paraffin wax. Phase change of new functional foods.
materials absorb and release heat in response to Many drug formulations for oral, intravenous,
changes in environmental temperatures. When ocular, and subcutaneous administration are
temperatures rise, the phase change material microencapsulated to achieve controlled,
melts, absorbing excess heat, and feels cool. Con- targeted, or triggered release of active ingredi-
versely, as temperatures fall, the PCM releases ents. Aspirin, for example, can cause peptic
heat as it solidifies, and feels warm. Microencap- ulcers and bleeding if doses are introduced all
sulation is also used in thermochromic and pho- at once.
tochromic fabrics, which change color with Microencapsulation of cells and enzymes is
changes in temperature or light, insect-repellent used to improve efficiency of bioreactors since
fabrics, which ward off mosquitoes, and scented very high volumetric productivity can be
fabrics, which release fragrance (Nelson 2002). achieved; encapsulated biocatalysts typically
Pesticides are encapsulated to be released over have greater thermal and operational stability
time, allowing farmers to apply the pesticides less and downstream processing is simplified, since
often rather than requiring very highly concen- the encapsulated biocatalyst can easily be recov-
trated and perhaps toxic initial applications ered and reused. In molecular biology, single-cell
followed by repeated applications to combat the encapsulation is used to achieve high-throughput
loss of efficacy due to leaching, evaporation, and screening in directed evolution experiments.
degradation.
Ingredients in foods are encapsulated for sev-
eral reasons (Gouin 2004). Most flavorings are
References
volatile; therefore, encapsulation of these com-
ponents extends the shelf life of products by Gouin S (2004) Microencapsulation: industrial appraisal
retaining the food flavors within that would oth- of existing technologies and trends. Trends Food Sci
erwise evaporate out and be lost. Some ingredi- Technol 15:330–347
Nelson G (2002) Application of microencapsulation in
ents are encapsulated to mask taste, such as
textiles. Int J Pharm 242:55–62
nutrients added to fortify a product without Yoshizawa H (2004) Trends in microencapsulation
compromising the product’s intended taste. research. KONA 22:23–31
Alternatively, flavors are sometimes
B

Buffer Displacement in Diafiltration If constant volume diafiltration is used and


B has an apparent rejection coefficient of zero,
Greg Foley the concentration of B declines according to the
School of Biotechnology, Dublin City expression (Cheryan 1998)
University, Dublin, Ireland
cB ¼ cB0 expðV b =V s Þ

Buffer displacement involves the use of where Vb is the volume of buffer added while Vs
diafiltration to replace the solvent (non-product) is the (constant) volume of solution. Assuming
fraction of a macromolecular solution, with a that component, C, also has a rejection coefficient
buffer. The basis of the operation is that the of zero, its concentration in the retentate solution
solvent, including low molecular weight impuri- increases according to the expression
ties, passes through the membrane, while the
solute (product) is retained. Suppose the solution cc ¼ cc0 ð1  expðV b =V s ÞÞ
can be viewed as a mixture containing a macro-
molecular product, A, and a micromolecular where cc0 is the concentration of C in the buffer
impurity, B. Now suppose that the buffer contains tank. If the product, A, has a rejection coefficient
a desired component, C – a salt perhaps. Then, of 1.0, its concentration will remain unchanged.
buffer displacement involves the reduction in the
concentration of B while keeping the concentra-
tion of A constant and raising the concentration
References
of C to the desired level. This can be done using
constant volume (continuous) diafiltration, dis- Cheryan M (1998) Ultrafiltration and microfiltration,
continuous diafiltration by dilution, or discontin- 2nd edn. CRC Press, Boca Raton
uous diafiltration by volume reduction.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_881-4
B

Buffer Flush in Diafiltration The greater the ratio of buffer volume (Vb) to
solution volume (Vs) (▶ Diafiltration Factor), the
Greg Foley greater will be the reduction in undesired impu-
School of Biotechnology, Dublin City rities. For example, if an impurity has a rejection
University, Dublin, Ireland coefficient of 0.2 and the diafiltration factor is
5, the reduction in impurity concentration is
given by (Foley 2013)
A buffer flush is simply the replacement of an
impure, product-containing solution with buffer c=c0 ¼ eð1sÞV b =V s ¼ e5ð10:2Þ ¼ 0:018
by subjecting it to ▶ diafiltration.
The most common way of performing a buffer References
flush, at least in a membrane context, is to use
constant volume (continuous) diafiltration in Foley G (2013) Membrane filtration – a problem solving
which a certain volume of buffer is added to a approach with MATLAB. Cambridge University
Press, Cambridge, UK
given volume of impure solution while that solu-
tion undergoes batch ▶ ultrafiltration, all the
while keeping the solution volume constant.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_882-4
C

Cascade Diafiltration where it undergoes batch ultrafiltration using a


membrane which retains the product.
Greg Foley Cascades can be operated in open-loop or
School of Biotechnology, Dublin City closed-loop configurations (Charcosset 2012). In
University, Dublin, Ireland the open-loop configuration, the permeate from
the second stage goes to drain. In the closed-loop
configuration, the permeate from the second
Cascade systems may be used when the product is stage is used as the diluant for the first stage,
in the permeate of a microfiltration or ultrafiltra- thus reducing substantially the volume of fresh
tion system. diluant required.
Consider a two-stage cascade. Constant vol-
ume diafiltration is performed in the first stage to
maximize the recovery of the product which References
passes through the membrane. The product-
containing permeate enters the second stage Charcosset C (2012) Membrane processes in biotechnol-
ogy and pharmaceutics, 1st edn. Elsevier, Boston

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_883-4
C

Closed-Loop Cascade Diafiltration the diluant of the first stage. A schematic is shown
below (Fig. 1).
Greg Foley The obvious advantage of this approach over
School of Biotechnology, Dublin City the open-loop configuration is the reduced
University, Dublin, Ireland requirement for a fresh diluant. In principle, the
product should have a low rejection coefficient in
the first stage and a high rejection coefficient in
Closed-loop cascade diafiltration (Charcosset the second stage.
2012) is used when the product to be recovered
appears in the permeate of the first stage of a
two-stage process. It is similar to ▶ open-loop References
cascade diafiltration but differs in that the perme-
ate from the second stage is recycled and used as Charcosset C (2012) Membrane processes in biotechnol-
ogy and pharmaceutics, 1st edn. Elsevier, Boston

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_884-4
2 Closed-Loop Cascade Diafiltration

Closed-Loop Cascade
Diafiltration,
Fig. 1 Closed-Loop
Cascade Diafiltration

Permeate Permeate

Diafiltration Ultrafiltration
D

Diafiltration Factor where Vb is the volume of diluant (buffer) added


while Vs is the solution (i.e., retentate) volume.
Greg Foley The ratio Vb/Vs is termed the diafiltration factor,
School of Biotechnology, Dublin City sometimes referred to as the number of
University, Dublin, Ireland diavolumes. Once the rejection coefficient is
known, this quantity completely specifies the
reduction in solute concentration that will be
One of the most commonly used methods of achieved during CVD.
diafiltration is constant volume diafiltration In discontinuous diafiltration processes,
(CVD) also known as continuous diafiltration. including both dilution and volume reduction
In this process, diluant is added to the retentate methods, one must specify both the level of vol-
solution which is undergoing batch ultrafiltration. ume reduction/dilution in each stage and also the
The process is set up so that the rate of addition of number of stages so the diafiltration factor is not
the diluant exactly balances the permeate flow so easily, or meaningfully, defined in those
rate – hence the retentate volume is constant. instances.
For any given solute with apparent rejection coef-
ficient, s, the solute concentration declines dur-
ing a CVD process according to the equation
References
(Cheryan 1998)
Cheryan M (1998) Ultrafiltration and microfiltration hand-
c ¼ c0 eð1sÞV b =V s book, 2nd edn. CRC Press, Boca Raton

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_885-4
D

Diluant solution (retentate) volume remains constant.


The effect of this process is the gradual replace-
Greg Foley ment of the solvent and any solutes with low
School of Biotechnology, Dublin City rejection coefficients with the diluant. Mathemat-
University, Dublin, Ireland ically, the reduction in concentration of any sol-
ute, with rejection coefficient, s, is given by

Any diafiltration process involves the replace- c ¼ c0 eð1sÞV d =V s


ment of solvent (including undesired impurities)
with a liquid of desired composition. This liquid where Vd is the volume of diluant added and Vs is
is known as the diluant. For example, in constant the solution (retentate) volume. The ratio Vd/Vs is
volume diafiltration (CVD), also known as con- known as the diafiltration factor.
tinuous diafiltration, diluant is added to a tank of The diluant may be purified water or, more
unpurified solution while it undergoes batch likely, a buffer.
ultrafiltration. The rate of diluant addition is set
equal to the permeate flow rate, and thus the

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_886-3
D

Discontinuous Diafiltration by A microsolute balance on the first step gives


Sequential Dilution (Sequential
Dilution Diafiltration) b ¼ cB0 =cBf ¼ V f =V 0

Greg Foley Extending this analysis to n stages (i.e., repeating


School of Biotechnology, Dublin City steps 1 and 2 above n times) gives
University, Dublin, Ireland
V f =V 0 ¼ b1=n

Discontinuous diafiltration by the sequential dilu- For example, if the microsolute concentration is
tion method can be summarized in terms of the to be reduced by a factor of 10 (= b) and then if a
three steps shown below. The apparent rejection single stage is used, Vf/V0 = 10, while if three
coefficients are assumed to be 1.0 and 0 for stages are used, Vf/V0 = 101/3 = 2.15.
macrosolute and microsolute, respectively. The total volume of buffer used in this case is
given by
Step 1: Add buffer to increase solution volume
from V0 to Vf. Macrosolute (A) and  
V b =V 0 ¼ n V f  V 0 =V 0 ¼ n V f =V 0  1
microsolute (B) concentrations decrease.  
Step 2: Use batch ultrafiltration to reduce solution ¼ n b1=n  1
volume back from Vf back to V0. Macrosolute
concentration returns to its initial value, For a single stage system, this ratio works out as
microsolute concentration remains 9, while for a three-stage system, it works out as
unchanged. (This follows from the rejection 3.46. Thus, the more stages that are used, the
coefficients of both solutes.) smaller the buffer consumption.
Step 3: Repeat steps 1 and 2 as required.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_887-4
D

Discontinuous Diafiltration by its concentration at the end of the two-step


Volume Reduction (Intermittent process.
Feed Diafiltration)
b ¼ cB0 =cBf ¼ V f =V 0
Greg Foley
School of Biotechnology, Dublin City If this is repeated n times, one gets
University, Dublin, Ireland
V 0 =V f ¼ b1=n

The steps involved in a discontinuous The buffer consumption is given by


diafiltration by volume reduction (▶ intermittent
feed diafiltration) are outlined below. The appar-  
V b =V 0 ¼ n V 0  V f =V 0 ¼ n 1  V f =V 0
ent rejection coefficient of the macrosolute is 1.0,  
while that of the microsolute is zero. ¼ n 1  b1=n

Step 1: Batch ultrafiltration from volume V0 to Vf. Thus, for a tenfold reduction in microsolute
Macrosolute concentration increases, concentration and a three-stage process, one
microsolute concentration remains the same gets V0/Vf = 101/3 = 2.15 in each
because it has a rejection coefficient of zero. step, while the buffer consumption works out as
Step 2: Replace lost permeate with diluant (pure Vb/V0=3(1101/3) = 1.607.
water or buffer). Macrosolute concentration If one stage had been used, one would have
returns to initial concentration, microsolute had V0/Vf = 10 and Vb/V0 = 1.0(1101) = 0.9.
concentration reduced. Thus, increasing the number of stages increases
Step 3: Repeat steps 1 and 2 as required. the amount of buffer required.
The single-stage approach is not always pos-
Consider a single “stage,” i.e., steps 1 and sible as too large a ▶ volume concentration factor
2 above. The concentration of the macrosolute (V0/Vf) might lead to unsustainably high solution
remains unchanged. A mass balance on the viscosities.
microsolute gives the following expression for

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_888-4
O

Open-Loop Cascade Diafiltration ery is maximized in the first stage using constant
volume diafiltration and concentrated in the sec-
Greg Foley ond stage by ultrafiltration. Ideally, the rejection
School of Biotechnology, Dublin City coefficient of the product is zero in the first stage
University, Dublin, Ireland and 1.0 in the second stage. In the closed-loop
configuration, the permeate from the second
stage is used as diluant for the first stage (Fig. 1).
The configuration for open-loop cascade
diafiltration is shown below. The product recov-

Open-Loop Cascade
Diafiltration,
Fig. 1 Open-Loop
Cascade Diafiltration
Diluant

Permeate Permeate

Diafitration Ultrafitration

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_889-4
S

Sequential Dilution Diafiltration In the subsequent ultrafiltration step, in which


the ▶ retentate volume is reduced to its original
Greg Foley value, the macrosolute, which is assumed to have
School of Biotechnology, Dublin City a rejection coefficient of 1.0, is increased in con-
University, Dublin, Ireland centration to its original value, while the concen-
tration of microsolute, whose rejection
coefficient is zero, remains at its value
Sequential dilution diafiltration is simply another post-dilution.
name for discontinuous diafiltration by sequential Sequential dilution diafiltration can be
dilution. performed as a multistage process, leading to a
It involves repeated dilution of a solution reduction in buffer consumption for a given
followed by batch ultrafiltration. In the dilution reduction in microsolute concentration.
step, both the macrosolute product and the
microsolute impurity are reduced in
concentration.

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_890-2
V

Volume Concentration Factor For a solute or particle that has a rejection


coefficient of 1.0, the increase in concentration
Greg Foley during batch operation is given by
School of Biotechnology, Dublin City
University, Dublin, Ireland cf =c0 ¼ V 0 =V f

Therefore,
The aim of any batch membrane filtration process
is to reduce the retentate volume, thus increasing cf ¼ c0 VCF
the concentration of a key molecular or particu-
late species. If the solute has an arbitrary and constant appar-
The volume concentration factor is simply the ent rejection coefficient of s, one gets
ratio of the initial solution volume to the final
solution volume, i.e., V0/Vf. It is usually denoted cf ¼ c0 VCFs
by the abbreviation VCF.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_891-3
W

Wash Water in Diafiltration A typical example might be the washing of a


cell suspension prior to cell disruption to release
Greg Foley an intracellular product.
School of Biotechnology, Dublin City The typical way of doing this would be to
University, Dublin, Ireland subject the cell suspension to batch crossflow
microfiltration while adding wash water at a rate
that exactly balances the filtrate (▶ permeate)
In the context of ▶ diafiltration, wash water is flow rate. Thus, the cells are retained, but the
simply another term for diluent. impure liquid in which the cells are suspended
This is the water used to replace impure sol- is gradually displaced by wash water.
vent while retaining the desired product.

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_892-2
B

Blending Modification the glass transition temperature (Tg) could be a


of Membranes powerful tool for examining the degree of misci-
bility of binary blends, e.g., mixed polymers.
Annarosa Gugliuzza When one Tg is obtained, the blend is considered
Institute on Membrane Technology - Research fully miscible. If two Tg values are measured and
National Council, ITM-CNR, Rende (CS), Italy a dependence on the composition is estimated,
the blend is partially miscible. Finally, immisci-
ble blends show distinct and independent Tg
When using the word “blend,” we mean a mixture values, as illustrated by Fig. 2.
of two or more components with low or high A set of equations can be useful to predict the
molecular weight, organic or inorganic nature, x-dependence of Tg, where x is the composition.
and solid or liquid state. Physical or chemical The Fox equation (1956) is the simplest one and
blends with various degree of complexity can be is traditionally used for binary systems, thereby
produced depending on the nature of the mixed giving indication based on the properties of pure
materials. Generally, in a blend we distinguish components:
between a continuous film (hosting matrix) and a
dispersed phase (filler) consisting of polymers, 1 x1 x2
¼ þ (1)
oligomers, nanoparticles, nanotubes, nanowires, T g T g1 T g2
zeolites, and so many others (Fig. 1).
The blending is used for making new formu- where Tg is related to the blend, whereas Tgi and xi
lations with superior performance, when compo- are glass transition temperature and composition
nents with complementary functions are well of the i-esimo pure component, respectively.
interlaced and uniformly distributed. Major con- The Gordon and Taylor equation (1952)
cerns are compatibility, uniformity, adhesion, includes an additional experimental parameter
and minimum loading for maximum surface (kGT) that considers unequal contributions of the
area (Gugliuzza 2013; Gugliuzza et al. 2006). components:
Segregation, nano-confinement, phase separa-
tion, and discontinuity are frequent phenomena, x1 T g1 þ kGT x2 T g2
Tg ¼ (2)
which take place in solution or during fabrication x1 þ kGT x2
of the composite (Gugliuzza et al. 2007; De
Lorenzo et al. 2012). These events occur mainly Two other more complex relations are the Kwei
when the mixed compounds do not exhibit com- (1984) and Brostow (2008), Eqs. 3 and 4, which
patibility and/or miscibility at all. In this respect, take in account additional parameters such as
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_893-2
2 Blending Modification of Membranes

Blending Modification of Membranes, Fig. 1 Examples of miscible and immiscible blends

Blending Modification
of Membranes, Fig. 2 A
schematic representation of
the dependence of Tg on
composition in binary
polymer blends


KKW, q, and ai upon complexity of the polymer
blend and/or copolymers: T g ¼ x1 T g1 þ x2 T g2 þ x1 x2 : a0 þ a1 ð2x1  1Þ

x1 T g1 þ kKW x2 T g2 þa2 ð2x1  1Þ2 þ a3 ð2x1  1Þ3
Tg ¼ qx1 x2 (3)
x1 þ kKW x2 (4)
Blending Modification of Membranes 3

In all equations the index 2 is referred to the large number of uniform and regular pores
component with the highest Tg, whereas x2 is through the network.
1-x1. Finally, the blend is often preferred to provide
A good blend depends on the degree of inter- composites with mechanical, chemical, and ther-
action between the hosting matrix and the exter- mal properties beyond those observable for the
nal surface area of the dispersed phase and can be single elements. Enhanced tensile properties
regarded as the result of the buoyancy of van der along with reinforced resistance to high temper-
Waals forces and/or hydrogen bonds established atures and harsh environments can be obtained by
at their interface (De Luca et al. 2009). Chemical blending organic and inorganic materials in dif-
functionalization and/or compatibilizing agents ferent ratios.
are two viable routes for strengthening these
reciprocal interactions and dispersing the phases
in continuous volumetric spaces. This needs to References
promote desired events in every region of the
blend. Brostow W, Chiu R, Kalogeras IM, Vassilikou-Dova
A (2008) Prediction of glass transition temperatures:
In membranes, the blend is a common practice
binary blends and copolymers. Mater Lett
to reinforce or produce specific properties, 62:3152–3155
including transport, wetting, pores and mechan- De Lorenzo L, Tocci E, Gugliuzza A, Drioli E (2012) Pure
ics, and so many others. Transport properties can and modified co-poly (amide-12-b-ethylene oxide)
membranes for gas separation studied by molecular
be modified depending on the phase behavior and
investigations. Membranes 2(3):346–366
related morphology. Permeability, selectivity, or De Luca G, Gugliuzza A, Drioli E (2009) Competitive
conductivity can be varied with respect to the hydrogen-bonding interactions in modified polymer
upper bound relationship as a function of the membranes: a density functional theory investigation.
J Phys Chem B 113(16):5473–5477
orientation of the dispersed phase and/or the
Fox TG (1956) Influence of diluent and of copolymer
nature of the interface generated between the composition on the glass temperature of a polymer
various components (Robeson 2010). Indeed, system. Bull Am Phys Soc 1:123–125
the molecular separation can be addressed via Gordon M, Taylor JS (1952) Ideal copolymers and the
second-order transitions of synthetic rubbers.
diffusion or sorption events dependently on free
1. non-crystalline copolymers. J Appl Chem
volume distribution and/or binding sites density. 2(9):493–500
Similarly, the blending can give new solutions Gugliuzza A (2013) Nanocomposite membranes for mem-
to dry-wet membranes; changes in supramolecu- brane reactors. In: Basile A (ed) Handbook of mem-
brane reactors volume I: fundamental materials
lar chemistry can modulate the wettability, mak-
science, design and optimisation. Woodhead Publish-
ing the membrane usable for numerous times ing, Cambridge
without damages and/or special treatments. Gugliuzza A, Fabiano R, Garavaglia MG, Spisso A, Drioli
This approach is also preferred when pores E (2006) Study of the surface character as responsible
for controlling interfacial forces at membrane–feed
must be generated through polymer networks.
interface. J Coll Interf Sci 303(2):388–403
Pore-forming agents are often blended with poly- Gugliuzza A, De Luca G, Tocci E, De Lorenzo L, Drioli
mers and, then, removed by washing treatments. E (2007) Intermolecular interactions as controlling
This takes the advantage of generating empty factor for water sorption into polymer membranes.
J Phys Chem B 111(30):8868–8878
spaces inside dense polymer networks, but the
Kwei TK (1984) The effect of hydrogen bonding on the
major difficulty is often the complete removal glass transition temperatures of polymer mixtures.
of the filler from the matrix. In this respect, a J Polym Sci Lett 22(6):307–313
good compatibility between pore-forming agent Robeson LM (2010) Polymer blends in membrane trans-
port processes. Ind Eng Chem Res 49:11859–11865
and polymer matrix is necessary to produce a
D

Differential Scanning Calorimetry The energy flux is associated with a transition


in Membrane Characterization or reaction and is graphed as a heat flow along the
ordinate, while the temperature or time is the
Annarosa Gugliuzza abscissa. In DSC curve, the endothermic peak is
Institute on Membrane Technology - Research associated with absorption of power, while the
National Council, ITM-CNR, Rende (CS), Italy exothermic peak implies release of power from
the sample. The verse of the peaks depends on the
sign of the heat flow.
The differential scanning calorimetry (DSC) is a DSC allows studying different events, includ-
thermodynamic technique that measures the dif- ing phase transitions, glass transition, and chem-
ference in heat flow between sample and related ical reactions. For each thermal event,
reference against time or temperature, while pro- thermodynamic magnitudes such as latent heat
gramming the sample temperature under specific (l), specific heat (Cp), and/or a variation of
atmosphere conditions (Haines 1995). The sam- enthalpy (DH) can be calculated (Table 1).
ple is contained in a pan and the reference is the The transitions studied for polymers and com-
related empty pan. There are two kinds of calori- pounds at low molecular weight can also be
metric techniques, including: examined for related membranes (Gugliuzza
and Drioli 2003). DSC plays a relevant role in
• Heat flux DSC, where sample and reference materials science and membrane technology,
are heated in the same furnace and a difference because it permits to identify the best-performing
of temperature (DT) is measured. Succes- materials through the identification of structure-
sively, the signal is converted to a power dif- transport relationships that form the base of the
ference by the calorimetric sensitivity. membrane performance (Gugliuzza and Drioli
• Power-compensated DSC, where both the 2004). History, molecular rearrangements, and
sample and reference are heated in two inde- interactions are some critical issues to be taken
pendent heaters, while the electrical power in account when a membrane is processed (Yang
ðDP ¼ dðDQ=dtÞ, requested to maintain et al. 2000). In this respect, DSC analysis can
close to zero the difference of temperature provide useful indication about structural fea-
between sample and reference, is measured tures of the samples enabling the design of new
in real time. interfaces with superior performance in prospect.
Figure 1 shows typical transitions studied on
polymeric membranes, including the glass tran-
sition (Tg) that is displayed as a change in the
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_894-2
2 Differential Scanning Calorimetry in Membrane Characterization

Differential Scanning Calorimetry in Membrane Characterization, Table 1 Thermal transitions and related
parameters measurable by DSC
Event Phase transition Energy sign Parameter
Fusion sol!liq Endothermic l, DH
Crystallization liq!sol Exothermic l, DH
Evaporation liq!gas Endothermic l, DH
Condensation gas!liq Exothermic l, DH
Sublimation sol!gas Endothermic l, DH
Deposition gas!sol Exothermic l, DH
Glass transition Change of the baseline Cp
Chemical reactions Exothermic/endothermic DH

Differential Scanning
Calorimetry
in Membrane
Characterization,
Fig. 1 Main endothermic
and exothermic transitions
observable by DSC

baseline due to a variation of Cp of the polymer well. If the polymer forming the membrane is
forming the membrane. available to crystallize, a release of energy is
All amorphous polymers exhibit a Tg; below associated with a decrease in heat flow. The
this temperature value, the membrane becomes study of crystallization is often more useful than
glassy owing to the inability of the polymer seg- fusion, because it allows distinguishing peaks
ments to rotate and rearrange themselves. When that normally cannot be well visible in melting.
the membrane temperature is increased over its Phase separation, miscibility, and compatibil-
Tg, an increase in energy and free volume is ity of polymer binary blends, copolymers, and,
observed due to a broader mobility of the chains, more generally, composites are among the most
which enters the polymer in the rubbery region. interesting events to examine by DSC
Heating and cooling rates as well as chain relax- (De Lorenzo et al. 2012). In this case, the ability
ation can affect Tg value and shape, respectively. of the materials to interact and distribute them-
The fusion is another endothermic event selves in continuous and uniformly interlaced
involving crystalline domains distributed through spaces can be evaluated under different experi-
the membranes. The amount and extent of these mental conditions. Other interesting indication
ordered regions depends on the chemistry, about the membranes solidity can be achieved
molecular weight, and thermal history of the from the study of curing, aging, as well as degra-
samples. Polymorphism and crystalline features dation and oxygen stability. All these parameters
of the membranes can be examined in relation to can significantly affect the membrane transport
transport properties and mechanical stability as properties.
Differential Scanning Calorimetry in Membrane Characterization 3

References Gugliuzza A, Drioli E (2004) Role of additives in the


water vapor transport through block co-poly (amide/
De Lorenzo L, Tocci E, Gugliuzza A, Drioli E (2012) ether) membranes: effects on surface and bulk polymer
Assembly of nanocomposite PEBAX membranes: a properties. Eur Pol J 40/10:2381–2389
complementary study of affinity and clusterization Haines PJ (1995) Thermal methods of analysis, principles,
phenomena. J Membr Sci 421–422:75–84 applications and problems. Blackie A&P, Oxford
Gugliuzza A, Drioli E (2003) New performance of a Yang H, Nguyen QT, Ding YD, Long YC, Ping Z (2000)
modified poly (amide-12-b-ethyleneoxide). Polymer Investigation of poly(dimethyl siloxane)
44(7):2149–2157 (PDMS)–solvent interactions by DSC. J Membr Sci
164(1–2):37–43
H

Honeycomb Membrane Structure around each single droplet during sinking


(Fig. 1).
Annarosa Gugliuzza Under suitable experimental conditions, drop-
Institute on Membrane Technology - Research let dynamics can be directed towards the forma-
National Council, ITM-CNR, Rende (CS), Italy tion of membranes with modulated spherical pore
size, monodisperse pore distribution, long-range
order, and high interconnectivity (Speranza
Synonyms et al. 2010). The typical hexagonally packed
geometry, resembling natural structures, pro-
Breath figure membranes; air bubble geometry; duces very high interfacial area necessary to pro-
high-defined porous films mote large mass transfer through the membranes.
Also, the complete propagation of the porous
Honeycomb membrane structures are a competi- structure along the entire membrane thickness
tive and concrete example of highly ordered reduces significantly any resistance to transport,
polymeric patterns, which can work as perm- yielding performance higher than that observed
selective interfaces in advanced membrane pro- for commercial tubular modules when worked in
cesses (Gugliuzza et al. 2008). They are prepared membrane distillation plants (Gugliuzza
by using a bioinspired nanotechnology, which et al. 2008).
exploits the ability of water to condense from The singular topography of honeycomb mem-
fog to cooled surfaces and self-assemble in semi- branes has significant consequences on wettabil-
crystalline lattices under dragging Marangoni ity as well. The hexagonally packed geometry
convection and capillary forces (Gugliuzza increases the surface roughness according to zig-
et al. 2009). When the solvent evaporates, a dif- zag geometrical model (Thomas 1999),
ference of temperature is established between the preventing wetted pores owing to air pockets
cooled liquid film and nearby humid atmosphere, uniformly distributed through the surface.
causing droplets to condense and rearrange in Indeed, the air is easily entrapped inside the big
honeycomb-packed geometries. The droplet lat- cavities according to the Cassie–Baxter model,
tice works as a real pore builder through the thereby minimizing the spreading of the liquid
polymeric solution, leading to the formation of and improving significantly the water resistance
air bubble arrays. Each single cavity can be of the membrane.
regarded as the result of the imprinting action of Chemical and structural features make the
the droplets. No coalescence is observed when a honeycomb membranes ideal interfaces for
stable polymeric protective layer is formed some membrane contactors operations, including
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_895-4
2 Honeycomb Membrane Structure

Honeycomb Membrane Structure, Fig. 1 Representative mechanism for the formation of honeycomb membranes

membrane distillation, membrane crystallization, but also for handling the miniaturization of light-
and membrane emulsification (in particular pre- weight systems perceptively.
mix membrane emulsification), where large mass
transfer along with the establishment of durable
interfaces at the entrance of each single pore are References
in great demand. Moreover, the extraordinary
regularity and stability of 3D polymeric architec- Gugliuzza A, Aceto MC, Macedonio F, Drioli E (2008)
Water droplets as template for next generation self-
ture make these membranes suitable for working
assembled poly-(etheretherketone) with Cardo mem-
as molecular reservoirs, scaffolds for tissue engi- branes. J Phys Chem B 112(34):10483–10496
neering, and platforms for sensors. Gugliuzza A, Speranza V, Trotta F, Drioli E (2009)
Compared with traditional manufacturing pro- Bio-inspired membranes with well-defined channels.
Chem Eng Trans 17:1537–1542
cedures, the one-pot fabrication of micro- and
Speranza V, Trotta F, Drioli E, Gugliuzza A (2010) High-
nanostructured membranes, based on the self- definition polymeric membranes: construction of 3D
assembly of sacrificial natural building blocks, lithographed channel arrays through controlling natu-
is regarded as a novel, flexible, and eco-friendly ral building blocks dynamics. ACS Appl Mater Inter-
faces 2(2):459–466
technology. This approach is expected to open
Thomas JR (1999) Rough surfaces. Imperial College
new routes to fabricate a large variety of ordered Press, London
functional membranes for industrial applications,
T

The Principle of Reverse Osmosis describing the transport in reverse osmosis mem-
(RO) branes two approaches are described in the liter-
ature. One is the so-called solution-diffusion
Lidietta Giorno1, Enrico Drioli1 and model which neglects kinetic coupling of differ-
Heiner Strathmann2 ent fluxes (Merten 1966). The second is based on
1
Institute on Membrane Technology, National the phenomenological equation of the thermody-
Research Council of Italy, ITM-CNR, National namic of irreversible processes (Katchalsky and
Research Council of Italy, Rende(CS), Calabria, Curran 1967). This model does consider kinetic
Italy coupling between different fluxes. Both models
2
Universität Stuttgart, Institute of Chemical describe the transport in reverse osmosis mem-
Process Engineering Stuttgart, branes quite accurately indicating that kinetic
Baden-W€ urttemberg, Germany coupling is not of great importance in reverse
osmosis.

Synonyms
Reverse Osmosis Mass Transport
Mass transfer in Reverse Osmosis RO
Described by the Solution-Diffusion
Model
In reverse osmosis the driving force is also a
hydrostatic pressure difference. The principle of
In the solution-diffusion model, the flux of dif-
the process is illustrated in Fig. 1, which shows a
ferent components through a membrane is
solution containing a low molecular weight com-
assumed to be by diffusion only and can be
ponent separated by a membrane from the solvent
described by the product of its concentration
and a hydrostatic pressure difference applied
and mobility in the membrane matrix and the
across the membrane resulting in a flux of solvent
chemical potential gradient of the component in
from the solution into the pure solvent
the membrane. Furthermore, it is assumed that
(Strathmann et al. 2006).
there is no kinetic coupling between fluxes, that
The membrane used in reverse osmosis has an
the volume flux is approximately identical to the
asymmetric structure with a dense barrier layer at
flux of the solvent, and that the solute flux due to
the side facing the feed solution. It is assumed
the pressure gradient is negligibly small com-
that in this layer the individual components are
pared to the solute flux due to the activity
transported by diffusion and that viscous flow
gradient.
through pores or pinholes can be neglected. For
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_908-1
2 The Principle of Reverse Osmosis (RO)

asymmetric membrane The concentration of the different components in


with dense skin layer the membrane is proportional to the concentra-
* * * * * permeate
tion in the outside solutions and it is given by:
feed * *
* (filtrate)
* *
**
*
*
* *
*
m
Ci ¼ k i Ci (4)
* * * *
* * **
** *
* * Here, ki is the partition coefficient of the compo-
* * *
* *
*
*
* * *
* nent i between the membrane and the adjacent
* *
* ** solution, Ci and mCi are the concentrations in the
* *
* * ** * outside solution and in the membrane.
flux Introducing Eq. 4 into Eqs. 2 and 3 gives the
Δp volume flux, i.e., the filtration rate, and the flux of
the solute as function of the applied hydrostatic
The Principle of Reverse Osmosis (RO), pressure, the osmotic pressure, the diffusion coef-
Fig. 1 Schematic drawing illustrating the principle of
reverse osmosis ficient of a component in the membrane, its con-
centration in the feed and permeate solution, and
its partition coefficient between the membrane
Thus, the flux of a component in the mem-
and the feed solution:
brane can be described by:
  k w Dw Cw V w
2
J i ¼ Li dmi ¼ Li V i dp þ RTdlnai Jv ¼ ðDp  DpÞ
RT
Di m Ci  
¼ V i dp þ RTdlnai (1) k w Dw V w
RT ¼ ðDp  DpÞ (5)
RT
Here, J is the flux, L is phenomenological coeffi-
cient, m is the chemical potential, p is the hydro- and
static pressure, a is the activity, V is the partial  
molar volume, D is the diffusion coefficient, and J s ¼ ks Ds Cfs  Cps (6)
m
Ci is the concentration in the membrane; the
subscript i refers to a component. Here, Jv is the volume flux, Js is the solute flux,
For the solvent, i.e., i ¼ w it is assumed that D is the diffusion coefficient, k is the partition
J v ffi J w and Cw V w ¼ 1. For the solute, i.e., i ¼ s it coefficient of the components between the mem-
is assumed that: dms ffi RTDln as and p ffi RTln aw
. brane and the adjacent solutions, C is the concen-
Here the subscripts v, w, and s refer to volume,
Vw
tration, p the hydrostatic pressure, and p the
solvent, and solute. osmotic pressure of the solutions, the subscripts
Integrating over the cross section of the mem- s and w refer to solute and water, respectively,
brane and expressing the activity of the solvent and the superscripts m, f, and p refer to the mem-
by the osmotic pressure and that of the solute by brane, the feed, and the permeate. Furthermore is
its concentration gives the volume flux to: V w Cw ¼ 1.
To determine the rejection, the Eqs. 5 and 6
 
2  Cp
J v ¼ Lw V w Dp  Dp ; (2) are introduced into Equation Ri ¼ 1  Cif .
i

Thus is:
and the solute flux to:

J s ¼ Ds m Cs dlnm Cs ¼ Ds dm Cs (3)
The Principle of Reverse Osmosis (RO) 3

Cps Js J w ¼ Lw dmw þ Lws dms (9)


Rs ¼ 1  f
¼1
Cs J v Cfs
  and
ks m Ds Cfs  Cps RT
¼1 (7)
kw m Dw V w ðDp  DpÞCfs J s ¼ Lsw dmw þ Ls dms (10)

Equation 7 shows that rejection of a component Here, J is the flux, m is the chemical potential, L is
in reverse osmosis is not only a function of the the phenomenological coefficient, the subscripts
membrane and feed solution properties it is also a w and s refer to the solvent which is assumed to be
function of the applied hydrostatic pressure. The water and the solute which is assumed to be salt,
rejection will increase with increasing applied the subscripts ws and sw refer to the coupling
hydrostatic pressure and approaches asymptoti- between the fluxes of water and salt and salt and
cally a maximum value. water.
The diagonal coefficients Lw and Ls are always
positive while coupling coefficients Lsw and Lws
Reverse Osmosis Transport Described can be positive or negative as can be seen from
by the Phenomenological Equations the dissipation function which describes the
entropy production in a process. The total number
In deriving Eqs. 5, 6, and 7 on the solution diffu- of coefficient in the phenomenological equations
sion model, a number of assumptions have been is reduced by the Onsager relation, which postu-
made including the neglecting of all kinetic cou- lates that the coupling coefficients Lsw and Lws are
pling between transported components and any identical (Onsager 1931a, b). However, Eqs. 9
viscous flow. A more comprehensive treatment of and 10 are not very useful to describe the trans-
the mass transport in reverse osmosis mem- port properties of a reverse osmosis membrane
branes, where kinetic coupling and convective because the coupling coefficients are difficult to
flow are taken into account, is based on phenom- determine in an independent measurement and
enological equations applied to the laws of the generally in reverse osmosis the total filtration
thermodynamic of irreversible processes. In a rate, i.e., the volume flux is of interest. However,
reverse osmosis system, which consists of a the coupling coefficient can be converted to more
membrane and a two component feed solution, easily measurable constants when the phenome-
i.e., a solvent and a solute, two independent fluxes nological equations are slightly modified by
will be obtained when the membrane is used as introducing the volume flux and a diffusive flux
frame of reference. These fluxes can be described (Kedem and Katchalsky 1961).
by: The dissipation function for the Eqs. 9 and 10
is given by:
X
Ji Lik Xk ði, k ¼ 1, 2, 3 . . . , nÞ (8)
k C ¼ J w dmw þ J s dms
 
¼ J w d V w p þ RT ln aw
Here, J is the flux of the different components,  
L is the phenomenological coefficient, and X is þ J s d V s p þ RT ln as (11)
the driving force, the subscripts i and k refer to
different components. Here, c is the dissipation function, J is the flux, a,
Assuming a system without viscous flow com- m, and V are the activity, the chemical potential,
posed of a solute, a solvent, and a membrane as and the partial molar volume, and p is the hydro-
frame of reference there are two independent static pressure, the subscripts w and s refer to
fluxes: solvent and solute.
Assuming a linear relation for the chemical
potential gradients and introducing the osmotic
4 The Principle of Reverse Osmosis (RO)

pressure for the activities of the water and solute ðJ v ÞDp¼0 ¼ LpD Dp (19)
integration of Eq. 11 lead to:
  Assuming that there is no osmotic pressure dif-
C ¼ J w V w þ J s V s Dp ference, i.e., Dp = 0, then the diffusive flux is
  given by:
Js
þ  J w V w Dp
Cs
ðJ D ÞDp¼0 ¼ LDp Dp (20)
¼ J v Dp þ J D Dp (12)
and the volume flux is given by:
Introducing a volume and a diffusion flux given
by: ðJ v ÞDp¼0 ¼ Lp Dp (21)

Jv ¼ JwVw þ JsVs (13) The hydrostatic pressure difference at zero vol-


ume flux, i.e., the osmotic equilibrium is given
and by:

Js LpD
JD ¼  VwJw (14) ðDpÞjv ¼0 ¼  Dp¼sDp (22)
Cs Lp

into the dissipation function results in: Here, s is the so-called Staverman reflection
coefficient which is a measure for the
C ¼ J v Dp þ J D Dp (15) permselectivity of a membrane.
Equation 22 shows that in osmotic equilibrium
The first term in Eq. 15 describes the total volume the hydrostatic pressure difference between two
flux Jv as function of the applied pressure, and the solutions separated by a membrane is equal to the
second term describes the diffusion flux of the osmotic difference Lp = LpD and therefore s =1.
salt JD. This is only the case for a strictly semipermeable
The new set of phenomenological equations membrane. Usually, the Staverman reflection
is: coefficient has values between 0 and 1.
If the volume flux is 0, the ratio of salt flux to
J v ¼ Lp Dp þ LpD Dp (16) osmotic pressure difference is given by:

and  
Js Cs Lp LD  L2pD
¼ ¼o (23)
Dp J v ¼0 Lp
J D ¼ LD p Dp þ LD Dp þ LD Dp (17)

By applying different experimental conditions to Here, o is the permeability of the salt.


the Eqs. 16 and 17, the phenomenological coeffi- Combing Eqs. 13, 14, 18, 22, and 23 leads to:
cients can be determined from experimental
measurements. J v ¼ Lp ðDp  sDpÞ (24)
Assuming no pressure difference is applied,
i.e., Dp = 0, then the diffusive flux is given by: and

ðJ D ÞDp¼0 ¼ L D Dp (18) J s ¼ Cs ð1  sÞJ v þ oDp (25)

Based on the phenomenological equations, the


and the volume flux is given by:
mass transport in reverse osmosis of a solution
of a single salt solution can be described by three
The Principle of Reverse Osmosis (RO) 5

coefficients, i.e., Lp the hydrodynamic permeabil- References


ity of the membrane, o the salt permeability, and
s the reflection coefficient. All three coefficients Katchalsky A, Curran PF (1967) Nonequilibrium thermo-
dynamics in biophysics. Harvard University Press,
can be experimentally determined.
Cambridge, MA
Comparing Eqs. 24 and 25 with Eqs. 5 and 6 Kedem O, Katchalsky A (1961) A physical interpretation
which are based on the solution-diffusion model of the phenomenological coefficients of membrane
that for membrane with high salt rejection, i.e., permeability. J Gen Physiol 45:143
Merten U (1966) Transport properties of osmotic mem-
s  1 and when kinetic coupling between the
branes. In: Merten U (ed) Desalination by reverse
water and the salt flow is low which can be osmosis. M.I.T. Press, Cambridge, MA, pp 15–54
assumed in most reverse osmosis membranes Strathmann H, Giorno L, Drioli E (2006) An introduction
the transport in reverse osmosis can adequately to membrane science and technology, chapter 2. CNR
Publisher, Roma. ISBN 88-8080-063-9
be described by the solution-diffusion model.
Onsager L (1931a) Reciprocal relations in irreversible
processes I, Phys. Rev. 37, 405
Onsager L (1931b) Reciprocal relations in irreversible
processes II, Phys. Rev. 38, 2265
A

Aged Carbon Membrane the pores in the membrane and attenuate the
permeation of other species.
Miki Yoshimune In a study of the effects of air oxidation and
Research Institute for Chemical Process humidity at room temperature on the aging of
Technology, National Institute of Advanced carbon membranes, Menendez and Fuertes
Industrial Science and Technology (AIST), (2001) found the membrane stored in dry or
Tsukuba, Japan humid air underwent a rapid loss of permeability,
whereas membranes stored under propene or
nitrogen were protected from damage. The
If the use of high-performance carbon mem- researchers suggested that chemisorption of oxy-
branes in gas separations is to be commercial- gen rather than physisorption of water is princi-
ized, the aging characteristics of such pally responsible for the loss of permeability that
membranes will become important. Little work occurs when a fresh carbon membrane is exposed
has been done on studying this aspect of carbon to air.
membranes, but some researchers have pointed Jones and Koros (1994) found that carbon
out that there are significant problems related to membranes are highly vulnerable to adverse
the performance stability of carbon membranes effects of exposure to organic contaminants,
(Jones and Koros 1995a; Lagorsse et al. 2004, even at concentrations as low as 0.1 ppm.
2005; Saufi and Ismail 2004). Although they are Attempts to regenerate membranes after expo-
chemically and thermally resistant, carbon sure to hydrocarbons by high-temperature
membranes generally suffer deterioration in per- (363 K) treatment in a vacuum were unsuccess-
formance upon exposure to substances that ful. Jones and Koros (1995a) also studied the
become strongly adsorbed, such as water vapor effects of humidity on the O2/N2 selectivity and
or oxygen. As carbon membranes have a sharp permeability of a carbon membrane by using
pore-size distribution with a critical size ranging feeds with relative humidities of 23–85 %.
from 0.3 to 0.7 nm, small changes in the effec- Some losses in performance occurred at all
tive size of the pore structures can markedly humidity levels, but this problem could be alle-
affect their permeability toward adsorbing gas viated by rendering the surface of the membranes
molecules. In addition, constrictions in the pore hydrophobic by coating them with thin layers of
system can occur as a result of chemisorption of Teflon AF1600 or AF2400 (Jones and Koros
oxygen or by strong adsorption of species having 1995b). The resulting composite carbon mem-
very low diffusivity because of their branes were significantly protected from the
organophilic nature. Such species will block adverse effects of humidity.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_909-1
2 Aged Carbon Membrane

Lagorsse et al. (2008) made a thorough inves- exposed to air. The chemisorption of oxygen
tigation on the effects of exposure to air and leads to the formation of C–O surface groups,
humidity on the performance of commercialized thereby creating a more hydrophilic interface
carbon hollow fiber membranes, supplied by Car- that favors increased adsorption of water.
bon Membranes Ltd. (Israel). The production of Adsorbed species can reduce the pore size of the
these membranes involved pyrolysis followed by carbon over time, leading to decreases in the
chemical vapor deposition and an activation step permeability and selectivity of the membrane.
(Lagorsse et al. 2004). The researchers found that Therefore, studies on the stability of carbon
the membrane underwent a loss of permeability membranes will be an important aspect on
with time when exposed to pure oxygen or to air; research on such membranes in the future.
however, the performance of the membrane ulti-
mately stabilized after prolonged exposure.
Attempts to regenerate the membranes by expo- References
sure to flowing nitrogen at 343 K or by treatment
with propene and propyne as cleaning agents Jones CW, Koros WJ (1994) Carbon molecular sieve gas
separation membranes. II. Regeneration following
resulted in no significant recovery of permeabil-
organic exposure. Carbon 32:1427–1432
ity. However, no deterioration in permeability of Jones CW, Koros WJ (1995a) Characterization of
these membranes was observed when they were ultramicroporous carbon membranes with humidified
stored under nitrogen. The researchers therefore feed. Ind Eng Chem Res 34:158–163
Jones CW, Koros WJ (1995b) Carbon composite mem-
concluded that aging of carbon membranes is
branes: a solution to adverse humidity effects. Ind Eng
caused exclusively by chemisorption of oxygen Chem Res 34:164–167
from air. On the other hand, humidity adversely Lagorsse S, Magalhães FS, Mendes A (2004) Carbon
affects the performance of membranes in molecular sieve membranes: sorption, kinetic and
structural characterization. J Membr Sci 241:275–287
multicomponent separation processes because
Lagorsse S, Campo MC, Magalhães FD, Mendes A (2005)
water is strongly adsorbed, but diffuses relatively Water adsorption on carbon molecular sieve mem-
easily through the membranes. Heating under an branes. Experimental data and Isotherm model. Car-
atmosphere of hydrogen at 893 K to remove bon 43:2769–2779
Lagorsse S, Magalhães FD, Mendes A (2008) Aging study
surface oxygen groups had some effect on stable
of carbon molecular sieve membranes. J Membr Sci
surfaces protected from chemisorption of oxy- 310:494–502
gen. This treatment can be used to restore the Menendez I, Fuertes AB (2001) Aging of carbon mem-
permeation properties to those of fresh branes under different environments. Carbon
39:733–740
membranes.
Saufi SM, Ismail AF (2004) Fabrication of carbon mem-
These studies demonstrated that the effects of branes for gas separation—a review. Carbon
aging are more pronounced when membranes are 42:241–259
stored under a high-humidity atmosphere and are
P

Pectins, Recovery of Extraction of pectic substances can be carried


out by hot aqueous (acidic or neutral) solution in
Katalin Belafi-Bako high temperature. It takes quite long (appr.
Research Institute of Bioengineering, Membrane 10–12 h). To improve the process, microwave
Technology and Energetics, University of technique can be applied (Fishmann et al. 2006).
Pannonia, Veszprem, Hungary As a result of the extraction (from, e.g., the
berry press cakes by boiling water), majority of
the pectic polysaccharides can be obtained in the
Pectins occur in the plant tissues; its recovery aqueous phase. Ultrafiltration can be used then to
means a combined process involving extraction clarify the extracted solution, and the diluted
and separation (clarification, purification, and aqueous pectin solution may be concentrated
concentration). In the separation steps, mem- partly by membranes (e.g., ultrafiltration, or
brane processes (mainly ultrafiltration) can be nanofiltration, or reverse osmosis) up to 5 %
widely applied. total solid substance (TSS), partly by evaporation
In the commercial pectin extraction process, up to 30 % TSS. Then pectin in powder form can
citrus peels and apple pomace are used as raw be obtained from the concentrated pectic solution
materials. However pectin recovery from agro- after precipitation with ethyl alcohol.
wastes would be more beneficial, since it is not
only important from the environmental protec-
tion point of view (waste minimalization), but it References
may contribute to the more economical produc-
tion. The potential pectin-rich agro-wastes are, Belafi-Bako K, Cserjesi P, Beszedes S, Csanadi Z, Hodur
C (2012) Berry pectins: microwave-assisted extraction
e.g. cocoa husks, sunflower head, peach pomace,
and rheological properties. Food Bioprocess Technol
peels of mango, etc. Recently wastes of berry 5:1100–1105
fruit (red and black current, blackberry, elder- Fishmann ML, Chau HK, Hoagland PD, Hotchkiss AT
berry, etc.) processing have been studied (2006) Microwave-assisted extraction of lime pectin.
Food Hydrocoll 20:1170–1177
(Belafi-Bako et al. 2012).
www.encyclopedia.com/topic/pectin.aspx

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_926-2
P

Pectin Hydrolysis and Membrane To avoid product inhibition in hydrolysis of


Operations pectin, the inhibiting product should be removed
by, e.g., a membrane separation. Ultrafiltration
Katalin Belafi-Bako membranes provide proper separation since the
Research Institute of Bioengineering, Membrane small inhibitory product molecule (galacturonic
Technology and Energetics, University of acid) can easily pass through the membrane and
Pannonia, Veszprem, Hungary be removed continuously from the system, while
the large molecules (substrate and enzyme) are
retained by the membrane. The enzymatic reac-
Hydrolysis of pectin can be carried out by tion and the membrane separation can be carried
pectinase enzymes that are classified into three out simultaneously in the same setup, which is
main groups (Pilnik and Voragen 1993): called membrane bioreactor (Belafi-Bako
et al. 2007; Kiss et al. 2009). In this way higher
• Pectinesterases – catalyzing de-esterification yields and efficiency can be achieved.
of the methoxyl group of pectin Pectolytic enzymes have been used for long in
• Depolymerizing hydrolytic enzymes the fruit processing industry to increase yields, to
(including polymethyl-galacturonases and improve liquefaction and clarification (Pilnik and
polygalacturonases) – catalyzing the hydro- Voragen 1993), and moreover to produce
lytic cleavage of 1,4-glycosidic bonds D-galacturonic acid (monomer of pectin), which
• Lyases – catalyzing the cleavage of glycosidic is an important compound, raw material in the
bond by transelimination food, pharmaceutical, and cosmetic industry to
manufacture, e.g., vitamin C or acidifying,
Among the pectin hydrolyzing enzymes, tensioactive agents.
(endo)polygalacturonases (PG, E.C. 3.2.1.15.)
play a key role in the process. Regarding the
kinetics it was found that PG enzyme from Asper- References
gillus niger was inhibited by its monomeric prod-
uct, galacturonic acid. The Michaelis-Menten Belafi-Bako K, Eszterle M, Kiss K, Nemestothy N,
Gubicza L (2007) Hydrolysis of pectin by Aspergillus
model completed with competitive product inhi- niger polygalacturonase in a membrane bioreactor.
bition describes properly the process. J Food Eng 78:438–442

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_928-4
2 Pectin Hydrolysis and Membrane Operations

Kiss K, Nemestothy N, Gubicza L, Belafi-Bako K (2009) Pilnik W, Voragen AGJ (1993) Pectic enzymes in fruit
Vacuum assisted membrane bioreactor for enzymatic juice and vegetable juice manufacture. In: Reeds G -
hydrolysis of pectin from various sources. Desalina- (ed) Food and science technology, enzymes in food
tion 241:29–33 processing. Academic, New York, pp 363–399
P

Pectins acid units may occur in a free acid form, esterified


by methanol, or as a salt formed with Na+, K+,
Katalin Belafi-Bako and NH4+; moreover it may contain acetyl groups
Research Institute on Bioengineering, Membrane coupled to the OH groups. The composition of
Technology and Energetics, University of pectins (galacturonic acid content, molecular
Pannonia, Veszprem, Hungary weight, methylation, acylation degree, etc.)
depends on the source, i.e., pectins from citrus
fruits have low esterification degree.
Pectin is a general term for various polysaccha- Pectin is widely used as thickening, gelling,
rides. According to a standard nomenclature and emulsifying additive in food, cosmetic, and
(Nelson et al. 1977), pectic substances are a pharmaceutical industries (Walter 1991).
group of complex, colloid carbohydrate polymers
which are present and recovered from plant tis-
sues and consist of mainly galacturonic acid as Cross-References
monomer (Walter 1991). Regarding structure,
three different pectic polysaccharides can be dis- ▶ Pectin Hydrolysis and Membrane Operations
tinguished: homogalacturonan (HGA) and ▶ Pectins
rhamnogalacturonans I and II (RGs I and II).
HGA is a linear polymer consisting of
D-galacturonic acid monomers. The backbone References
of RG I is built from rhamnose and galacturonic
acid alternately, while the main bone of RG II is Nelson DB, Smit CJB, Wiles RR (1977) Commercially
important pectic substances. In: Graham HD (ed) Food
composed of linear oligogalacturonic acid
colloids. AVI, Westport, pp 418–437
sequences (eight to ten monomers), where vari- Walter RH (1991) The chemistry and technology of pec-
ous monosaccharides are coupled to, resulting in tin. Academic, New York
a complex, branching polymer. The galacturonic

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_929-4
C

Cellulase in Membrane Bioreactors raw material, bioethanol, etc.) is extremely


important nowadays. In these cases cellulose
Katalin Belafi-Bako should be degraded by hydrolysis, resulting in
Research Institute of Bioengineering, Membrane glucose (monomer of cellulose). Enzymatic cel-
Technology and Energetics, University of lulose hydrolysis is carried out by various
Pannonia, Veszprem, Hungary cellulases.
In general, hydrolysis of cellulose is more
difficult to achieve than that of the other poly-
Membrane reactors have been developed mainly saccharides. The process is influenced by three
for catalytic reactions, using various membrane main factors: the nature of the enzymes; the
modules (e.g., flat sheet, hollow fibers). If structure of the substrate; and the enzyme-
biocatalysts (enzymes or cells) are applied, the substrate interactions (Mansfield et al. 1999).
equipments can be operated as membrane bio- The action of the cellulase enzyme system
reactors (Drioli and Giorno 1999). One of the includes three main groups: endoglucanases,
main advantages of the membrane bioreactors is cellobiohydrolases, and cellobiases (ß-glucosidase).
that they make recovery and reuse of biocatalysts These enzymes work in a synergistic mode to
possible. degrade cellulose, therefore it would be more
Usage of membrane bioreactors is especially effective to apply the whole complex enzyme
beneficial for polymer degradation processes, system. One of the most effective cellulase
where the small size product may have inhibitory systems can be obtained from the fungus
effect, but can be separated easily by a proper Trichoderma reesei.
porous membrane. This is the case of enzymatic The main difficulty in cellulose hydrolysis is
hydrolysis of polysaccharides, like cellulose or attributed to the dual nature of the substrate. The
starch. The long polysaccharide chain as well as accessibility of the crystalline and amorphous
the biocatalyst (enzyme or cell) are rejected by regions is different; moreover, the solubility of
the membrane, while the product (glucose) the substrate is limited.
passes through the membrane into the other Finally in the enzyme-substrate interactions, it
phase. In such a system, continuous uptake of should be considered that hydrolysis of cellulose
substrate and release of product without loss of is a surface phenomenon. Before the reaction
biocatalysts can be achieved. itself, the enzyme has to be bound to the sub-
The huge amount of biomass produced annu- strate, i.e., the process requires the adsorption of
ally worldwide is mainly composed of cellulose; the biocatalyst onto the insoluble substrate prior
its application for various purposes (industrial to the hydrolysis.
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_930-3
2 Cellulase in Membrane Bioreactors

In a recent work, a membrane bioreactor was the substrate onto the membrane surface was
used with a hairy membrane layer (Bélafi-Bakó found to improve the efficiency of the process.
et al. 2006) that offered a special surface area for
simultaneous adsorption of the substrate and
enzyme. In this way the cellulose-cellulase layer References
formed provided a further advantage: diffusion
resistance between the substrate and enzyme was Bélafi-Bakó K, Koutinas A, Nemestóthy N, Gubicza L,
Webb C (2006) Continuous enzymatic cellulose
reduced. Since solid particles present might cause
hydrolysis in a tubular membrane bioreactor. Enzyme
troubles (fouling), it required special conditions Microb Technol 38:155–161
for the construction of the membrane reactor. To Drioli E, Giorno L (1999) Biocatalytic membrane reac-
avoid blockage, tubular type membrane module tors. Taylor and Francis Group, London
Mansfield SD, Mooney C, Saddler JN (1999) Substrate
was used in the experiments. The simultaneous,
and enzyme characteristics that limit cellulose hydro-
reversible immobilization of the biocatalyst and lysis. Biotechnol Prog 15:804–816
D

Dealcoholization by Pervaporation performance from solution, diffusion, and vapor-


ization; (2) the driving force of permeation does
Shota Ando, Shuichi Sato and Kazukiyo Nagai not depend on the pressure and is applicable to
Department of Applied Chemistry, Meiji the organic liquid solution with high osmotic
University, Tama-ku, Kawasaki, Japan pressure; (3) PV does not need pressurization;
(4) this method can be applied to separate the
mixture solution, which cannot be done by distil-
Dealcoholization by pervaporation (PV) is one of lation, for example, the separation of the thermal
the most innovative processes for the selective denaturation/thermally decomposable mixture,
separation and condensation of ethanol from a azeotropic mixture, near-boiling point mixture,
dilute aqueous solution of ethanol obtained from and structural/optical isomers can be concen-
biomass fermentation (about 10 wt%) using PV trated; (5) the reaction can be promoted because
method. The energy for bioethanol that is pro- of the movement of the equilibrium reaction; and
duced using distillation requires approximately (6) the method does not pressurize, and no con-
1.5 times than that obtained from ethanol fuel. solidation of the membrane occurs. The term PV
Among them, about 70 % is estimated to be is a compound word of Permeation and Evapora-
consumed in distillation. Thus, dealcoholization tion. Moreover, it has been originated from the
by PV is efficient because of energy conservation article of Kober (1917). There are two kinds of
and separation of an azeotropic mixture, which method for alcohol concentration by PV. The
cannot be separated by distillation. In PV, a liquid alcohol-selective method removes alcohol from
mixture is supplied to a membrane on one side. the dilute alcohol aqueous solution of concen-
The permeated components are evaporated from trated alcohol, whereas the water-selective
the other side (Fig. 1). Thus, the driving force of method removes water at a high-concentrated
this process is a gradient of partial pressure or alcohol solution. The materials differ according
chemical potential located across a membrane. to their use. The alcohol-selective method uses
To enhance the flux or the total amount of the silicone gum and poly(1-trimethylsilyl-1-
product, the permeated side is always maintained propyne). By contrast, the water-selective
at a pressure below the saturated pressure of a method uses cellulose acetate and poly
given component, either under a vacuum or by (phenylene oxide), which yield good results.
sweeping the vapor using a carrier gas. The vapor Generally, the alcohol-selective method is called
at the permeated side is then condensed and dealcoholization by PV. Researches on alcohol-
recovered as liquid (Nagai 2010). The features selective permeable membranes are fewer than
of this method are: (1) increased separation those on water-selective permeable membranes.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_934-1
2 Dealcoholization by Pervaporation

Dealcoholization by
Pervaporation,
Fig. 1 Dealcoholyzation
by a pervaporation process

In addition, membranes with performance that membrane by the plasticizing effect because of
can be set in bench-scale plants have not been membrane swelling, which significantly reduces
developed. Thus, the developments of alcohol- the selectivity to alcohol. To solve this problem,
selective permeable membranes are delayed the balance of hydrophobicity and affinity of the
compared with that of water-selective mem- membrane is examined by graft, copolymers,
branes. The cause is due to the larger molecular multiblock, blend, and three dimensional struc-
size of alcohol molecules, which are permeated tures by cross-link. In each case, there is a limit to
preferentially, compared with that of water mol- improvement in separation performance by pre-
ecules. When alcohol from alcohol aqueous solu- vious method because there is a discrepancy
tion is permeated preferentially, separation on the between affinity and swelling.
diffusion process cannot be expected in PV
method based on a solution-diffusion mecha-
nism. Thus, separation can be performed using References
the difference in the only solution process of both
components of the membrane. However, the Kober PA (1917) Pervaporation, perstillation and
membrane is excessively swelled by very high percrystallization. J Am Chem Soc 39:944–948
Nagai K (2010) Fundamentals and perspectives for
affinity to alcohol because it is in direct contact
pervaporation. In: Enrico D, Lidietta G (eds) Compre-
with the mixture solution to be separated in PV hensive membrane science and engineering, 1st edn.
method. Thus, permeability increases. However, Elsevier, Amsterdam, pp 243–271
the small molecular size of water enters the
A

Antioxidant Recovery by membrane processes the product is not subjected


Membranes to high temperatures and there is no change in the
physical state of the solvent, meaning that the
Laurent Bazinet functional properties of the compounds of inter-
Department of Food Sciences, Université Laval, est are preserved and the process as a whole is
Quebec, QC, Canada energy saving (Negrao Murakami et al. 2011).

Antioxidants and Membrane Processes Membrane Processes and Applications


to Antioxidant Recovery
Antioxidants are natural or synthesized sub-
stances that inhibit or retard the oxidation of On a large production scale, pressure-driven
other molecules (fat, oil, food, petroleum membrane technologies and electrically driven
product. . .) (Focke et al. 2012; Rozoy membrane technologies have been developed to
et al. 2012; Roblet et al. 2012). However, for improve the efficiency of antioxidant production
natural antioxidants, which are present in com- (Table 1).
plex matrices, their separation and purification
are required. Indeed, they must be separated Pressure-Driven Membrane Processes
from the feedstock in order to increase their Pressure-driven membrane technologies are
purity and antioxidant capacity. often used in the food industry to isolate antiox-
Membrane processes are the main processes idant molecules such as specific peptides or pep-
used for the separation of antioxidant molecules. tide fractions (Bazinet and Firdaous 2012;
Membranes are selective barriers that allow for Pouliot et al. 2000; Tessier et al. 2006a, b;
the transmission of certain feed components Vandanjon et al. 2009) and phenolic compounds
while retaining other components. Membrane (Nawaz et al. 2006; Kalbasi and Cisneros-
technology can be used to concentrate and/or Zevallos 2007; Mello et al. 2010; Tylkowski
selectively fractionate bioactive compounds et al. 2010). Pressure is the main driving force
with antioxidant activity from aqueous and alco- for these processes. The pressure used depends on
holic processing streams of products, the pore size of the filtration membrane and has to
by-products, and wastes from agro-food industry be adjusted as a function of the concentration rate
(Diaz-Reinoso et al. 2011). It is important to note desired. Pressure-driven membrane processes
that, when compared with other concentration comprise microfiltration (MF), ultrafiltration
methods (evaporation, spray drying. . .), during (UF), nanofiltration (NF), and reverse osmosis
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_938-3
2 Antioxidant Recovery by Membranes

Antioxidant Recovery by Membranes, Table 1 Membrane processes for separation/concentration of different types
of antioxidants
Driving force Membrane process Antioxidants References
Pressure-driven Microfiltration Tocopherols (de Souza et al. 2008)
membrane and
processes tocotrienols
Phenols (Russo 2007; Laorko et al. 2010)
Organic (Laorko et al. 2010)
acids
Ultrafiltration Phenols (Russo 2007; Laorko et al. 2010; El-Abbassi 2012;
Borneman et al. 2001; Cassano et al. 2008; Cissé
et al. 2011; Conidi et al. 2011; Nawaz et al. 2006; Li
et al. 2005)
Organic (Cassano et al. 2006)
acids
Peptides (Bouhallab and Touzé 1995; Lajoie et al. 2001;
Vandanjon et al. 2007)
Nanofiltration Tocopherols (Subramanian et al. 1998a, b, 2003)
Phenols (Cissé et al. 2011; Negrao Murakami et al. 2011; Mello
et al. 2010; Conidi et al. 2011)
Peptides (Vandanjon et al. 2007; Fenton-May et al. 1971;
Tessier et al. 2006b)
Electrically Electrodialysis Phenols (Bazinet et al. 2005)
driven membrane Organic (Vera Calle et al. 2003)
processes acids
Electrodialysis Organic (Vera Calle et al. 2002)
with bipolar acids
membranes
Electrodialysis Phenols (Labbé et al. 2005; Bazinet et al. 2009, 2012)
with filtration Organic (Bazinet et al. 2012)
membranes acids
Peptides (Langevin et al. 2012)

(RO). The solution properties, charges of ionic microorganism were completely removed. UF
species and the type of membrane used, affect the was studied on different sources such as olive
behavior and the efficiency of the separation mill wastewater (Russo 2007; El-Abbassi 2012),
method (Martin-Orue et al. 1998). Working at fruit juices (Borneman et al. 2001; Cassano
low concentration is preferable to avoid the for- et al. 2008; Laorko et al. 2010; Cissé
mation of a polarization layer which could affect et al. 2011; Conidi et al. 2011), grape seeds
selectivity of the membrane (Shahidi 2004). (Nawaz et al. 2006), and green tea
For the separation of tocopherols and (Li et al. 2005). NF was tested on roselle extract
tocotrienols, only MF (de Souza et al. 2008) (Cissé et al. 2011), on mate (Negrao Murakami
and NF (Subramanian et al. 1998a, b, 2003) et al. 2011), on aqueous propolis extract (Mello
were reported. For phenols recovery, MF was et al. 2010), and on bergamot juice (Conidi
used on vegetation waters (VW) (Russo 2007) et al. 2011). Organic acids such as Ascorbic,
and pineapple juice (Laorko et al. (2010). The isoascorbic, folic, and citric acids can also be
authors showed that MF did not affect signifi- recovered by filtration process. Hence, MF was
cantly the pH, reducing sugar and acidity of clar- used for the recovery of ascorbic acid (Laorko
ified juice whereas the suspended solids and et al. 2010), while UF was tested on kiwifruit
Antioxidant Recovery by Membranes 3

juice to recover folic, ascorbic, and citric acids having antioxidant properties,Vera Calle
(Cassano et al. 2006). Concerning antioxidant et al. (2003) were indirectly precursor in the use
peptides, they are separated into fractions using of ED for the recovery of citric acid. In all the
membranes in the range 1–10 kDa (Je et al. 2005; deacidified juices, a decrease in the citrate and
Jeon et al. 1999; Rajapakse et al. 2005). NF can malate concentrations was obtained. Vera Calle
be used to concentrate hydrolysates (Vandanjon et al. (2002) also tested the deacidification of
et al. 2007; Fenton-May et al. 1971; Tessier clarified passion fruit juice, by electrodialysis
et al. 2006b) whereas UF membranes with high with bipolar membrane (EDBM). Citric acid
MWCO (20–100 kDa) are adapted to the separa- was formed in the concentrate compartment by
tion of peptides and nonhydrolyzed proteins or citrate ions extracted from juice and protons pro-
proteolytic enzymes (Bouhallab and Touzé 1995; vided by the BM separating the concentrate and
Lajoie et al. 2001). On the other hand, UF mem- electrode compartments. This configuration
branes with intermediate molecular weight cut- allowed the production of citric acid with 89 %
offs (about 4000–8000 Da) allow hydrolysates to purity. During EDFM of cranberry juice, Bazinet
be fractionated with the result of enrichment in et al. (2012) observed that enriched juice concen-
some ranges of molecular weight (Vandanjon trations in citric and malic acids decreased
et al. 2007). The use of integrated membrane respectively of 7.3 % and 4.7 % resulting in a
system (UF/MF/RO, MF/NF, . . .) is becoming significant decrease of its sour taste intensity, a
another real alternative to recover, purify, or con- major problem for cranberry juice producer.
centrate antioxidants as it is established in some However, the concentration in the raw juice was
recent works (Paraskeva et al. 2007; Russo 2007; not significant due to the high ratio of raw juice/
Garcia-Castello et al. 2010; Conidi et al. 2011; enriched juice. Very recently, a combination of
Diaz-Reinoso et al. 2011). UF membrane stacked in an electrodialysis cell
was tested successfully for the selective separa-
Electrically Driven Membrane Processes tion of anionic and cationic antioxidant peptides
Electrically driven processes, like electrodialysis (Langevin et al. 2012). The results showed only a
(ED) and hybrid processes (ED with bipolar significant increase in the antioxidant capacity
membranes (EDBM) and ED with filtration for anionic peptide fractions recovered at pH 3
membranes (EDFM)), use ion-exchange mem- and pH 6 compared to the feed hydrolysate
branes and/or filtration membrane to separate (Langevin et al. 2012). In the comparative study
molecules (Bazinet 2005). The electric field is of Langevin et al. (2012), it was demonstrated
the main driving force involved in these pro- that NF was more efficient in terms of mass flux
cesses. Molecular transfer is mainly due to the than EDFM when compared on a same basis
charge of the molecule and the flux depends on (membrane area, process duration), but EDFM
the strength of the electric field (Poulin recovered larger range of peptide molecular
et al. 2007; Doyen et al. 2012). weights and amount of polar amino acids.
Conventional electrodialysis has been tested
as a mean of selectively extracting polyphenols
from aqueous tobacco extracts (Bazinet
References
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around 31.1–90.8 % were reported. EDFM a Bazinet L (2005) Electrodialytic phenomena and their
new electrically driven technology has been applications in the dairy industry: a review. Crit Rev
recently tested for the recovery of polyphenols. Food Sci Nutr 44:525–544
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its own natural phenolic antioxidant compounds Electromigration of tobacco polyphenols. Sep Purif
(Bazinet et al. 2009, 2012). For organic acids Technol 41:101–107
4 Antioxidant Recovery by Membranes

Bazinet L, Cossec C, Gaudreau H, Desjardins Y (2009) Je J-Y, Kim S-Y, Kim S-K (2005) Preparation and
Production of a phenolic antioxidant enriched cran- antioxidative activity of hoki frame protein hydroly-
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Bazinet L, Brianceau S, Dubé P, Desjardins Y (2012) Jeon Y-J, Byun H-G, Kim S-K (1999) Improvement of
Evolution of cranberry juice physico-chemical param- functional properties of cod frame protein hydroly-
eters during phenolic antioxidant enrichment by elec- sates using ultrafiltration membranes. Process
trodialysis with filtration membrane. Sep Purif Biochem 35:471–478
Technol 87:31–39 Kalbasi A, Cisneros-Zevallos L (2007) Fractionation of
Borneman Z, Gökmen V, Nijhuis HH (2001) Selective monomeric and polymeric anthocyanins from concord
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Bouhallab S, Touzé C (1995) Continuous hydrolysis of Electromigration feasibility of green tea catechins.
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tion of highly nutritional kiwifruit juice. Desalination Bazinet L (2012) Comparative application of pressure-
189:21–30 and electrically-driven membrane processes for isola-
Cassano A, Donato L, Conidi C, Drioli E (2008) Recovery tion of bioactive peptides from soy protein hydroly-
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(1998b) Membrane process for premium quality Pourcelly G, Vaillant F, Reynes M (2003) Comparison
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31:587–593 passion fruit juice. J Food Eng 59:361–367
C

Ceramic Membranes often need to be used at high temperatures to


increase their ionic conductivity.
Bo Wang
Department of Chemical Engineering, Imperial
College London, London, UK
Membrane Materials

Porous ceramic membranes are usually used in


Ceramic membranes are made of ceramic mate-
liquid filtration processes and mostly in aqueous
rials, and to be specific, they must undergo a high-
environments; therefore, the membrane material
temperature sintering process to fall into the
must be compatible with water aside from proper
“ceramic membranes” category. Ceramic mem-
mechanical strength. Most commonly used mem-
branes belong to “inorganic membranes” category
brane materials are alumina, titanium oxide, zir-
and need to be distinguished with other types such
conia, and silicon carbide. Alumina is
as metallic membranes or other hybrid inorganic
predominant among all ceramic membrane mate-
membranes.
rials because of its availability and relatively low
cost, and it also provides strong mechanical prop-
erties, inert chemical nature, good thermal stabil-
Membrane Types ity, and good surface hydrophilicity to the
membranes. Zirconia or stabilized zirconia gives
Ceramic membranes can be divided to two types: similar membrane characteristics as alumina
porous and dense. Porous ceramic membranes membranes but much better mechanical proper-
have found their industrial usages in various fil- ties; however, their price is also higher. Titanium
tration processes, while dense membranes are still oxide has better hydrophilicity and hydrothermal
at stages not more than pilot plants. stability than alumina and zirconia, but its
Porous ceramic membranes separate sub- mechanical strength is moderate; therefore, tita-
stances based on size exclusion; therefore, they nium oxide is normally used only for the separa-
can be further categorized as microfiltration, ultra- tion layer supported by alumina membrane
filtration, and nanofiltration membranes supports. Silicon carbide membranes are more
according to the pore size. Dense ceramic mem- permeable than other ceramic materials and they
branes separate one or two particular species often give impressive fluxes, but the major issue is
(usually oxygen or hydrogen) based on the ionic the fabrication cost, which is much higher than
conductivity of membrane materials, and they others, due to the expensive raw material and

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_940-1
2 Ceramic Membranes

extremely high sintering temperatures, as well as different purposes, such as dip coating and wash
the protecting atmosphere required for sintering. coating, sol–gel process, and chemical or physical
Dense ceramic membranes are used at high vapor deposition techniques.
temperatures, and these membranes normally are
made of ion-conductive materials or mixed ion
and electron-conductive materials. For the former
Applications
ones, an external circuit is needed to pass elec-
trons to compensate the charge of ionic species
Porous ceramic membranes have been commonly
when ions move from one side to the other side,
used in water and wastewater treatment, food and
and work can be done within the external circuit.
beverage processing, pharmaceuticals, and chem-
This is the principle of solid oxide fuel cells
ical processing. The most widely used membrane
(SOFCs), and the dense membrane acts as the
types are microfiltration and ultrafiltration mem-
electrolyte in a SOFC. For the later ones, electrons
branes, although the demand of nanofiltration
can pass the membrane directly, and separation of
ceramic membranes is also increasing in recent
gas species can be completed by its own. The
years.
most important category of ion-conductive mate-
Dense ceramic membranes have not really
rials is oxygen–ion conductor, for example, fluo-
found their industrial usages, but some pilot plants
rite type oxides including fully stabilized zirconia
of oxygen permeable ceramic membranes with a
and doped ceria, which are commonly used in
considerable scale are running in the USA and
SOFC, and perovskite type oxides that can be
Europe, and some commercial SOFC products
used alone to separate pure oxygen from air at
are also available in the market. Some key techni-
high temperatures. Another important category is
cal obstacles need to be addressed before these
proton conductor, which also have attracted wide
dense ceramic membranes and the membrane-
interests to use them in SOFC and high-
based technologies can enter into industrial
temperature hydrogen separation.
usages, such as high-temperature sealing and sys-
tem stability.
Membrane Structure and Fabrication

Most ceramic membranes use asymmetric struc- References


tures to obtain good strength and high permeation
fluxes, especially for porous membranes, Armstrong PA (2015) Development of ITM oxygen tech-
nology for integration in IGCC and other advanced
although symmetric structures are also found in power generation. United States. doi:10.2172/
dense ceramic membranes. In an asymmetric 1224800. http://www.osti.gov/scitech/servlets/purl/
structure, a relatively thick and porous ceramic 1224800
supporting layer is used, which is the source of Kneer R, Toporov D, Forster M, Christ D, Broeckmann C,
Pfaff E, Zwick M, Engels S, Modigell M (2010)
mechanical strength of the membrane, and a thin OXYCOAL-AC: towards an integrated coal-fired
separating layer is coated/deposited onto the sup- power plant process with ion transport membrane-
port to provide selectivity for the membrane. based oxygen supply. Energy Environ Sci 3(2):198–
The supporting layer can be formed by extru- 207
Pfaff EM, Kaletsch A, Broeckmann C (2012) Design of a
sion, or by pressing, followed by partial sintering. mixed ionic/electronic conducting oxygen transport
The support is then coated/deposited with a membrane pilot module. Chem Eng Technol 35(3):
desired separating layer. Different coating/depo- 455–463
sition techniques have been developed for
D

DuraMem™ Membrane tetrahydrofuran, dimethylformamide, dimethyl


sulfoxide, dimethylacetamide, isopropanol, ace-
Ludmila Georgieva Peeva tonitrile, methyl ethyl ketone, ethyl acetate, and
Imperial College London, London, UK others (www.duramem.evonik.com). The mem-
branes have been operated continuously for 120 h
in DMF and THF and showed stable fluxes and
DuraMemTM is a range of highly stable organic good separation performances, with DMF perme-
solvent nanofiltration (OSN) membranes ability in the range of 1–-
manufactured by Evonik – Membrane Extraction 8  10 5Lm 2h 1Pa 1(1–8 Lm 2h 1bar 1)
Technology Ltd. (www.duramem.evonik.com). (Toh et al. 2007). Possible re-imidization and
Membranes are of integral asymmetric type and loss of cross-linking at elevated temperatures
are based on cross-linked polyimide (PI) (Great limit their range of application to temperatures
Britain 2007; Toh et al. 2007). These membranes <50  C. The membranes can be operated in a
are available in formats of flat sheets and spiral- pressure range of 20–60 bar (290–870 psi).
wound membrane modules within different
molecular weight cutoff range
(150–900 g mol 1) and possess excellent stability References
in most of the organic solvents including polar
aprotic solvents such as dimethylformamide Great Britain 2437519 (2007)
Toh YH, Lim FW, Livingston AG (2007) Polymeric mem-
(DMF) and N-methylpyrrolidone (NMP). The
branes for nanofiltration in polar aprotic solvents.
membranes have a spongelike structure (Fig. 1) J Membr Sci 301:3–10
and are usable in acetone, ethanol, methanol,

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_949-1
2 DuraMem™ Membrane

DuraMem™ Membrane, Fig. 1 A typical SEM micrograph of a cross section (left) and top separating layer (right) of
cross-linked PI membranes (Adapted from Toh et al. (2007))
M

Membrane Based Solvent Extraction from the liquid/liquid interface immobilized at the
pore mouth of the microporous membrane that is
Lidietta Giorno not wetted by one of the phases in contact. In this
Institute on Membrane Technology, National way, dispersion of the liquid phase into the other is
Research Council of Italy, ITM-CNR, National prevented. Microfiltration or ultrafiltration mem-
Research Council of Italy, Rende (CS), Calabria, branes are usually used as support to immobilize
Italy the interface between the two immiscible phases.
In membrane based solvent extraction the mem-
brane has no selective properties, it only serves as
Synonyms support for the immobilization of the interface.
Basic information on membrane based solvent
Liquid-liquid membrane extraction extraction are found in Prasad and Sirkar (1992),
Reed et al. (1995), Schlosser (2000, 2009).
In membrane based solvent extraction (MBSE) The solvent can be regenerated by
two immiscible phases are in contact with a re-extracting the solute in a stripping solution.
porous membrane. One of the two phases wets Figure 2 shows the schematic of a membrane
the membrane whilst the other does not wet it based solvent extraction and stripping using two
(Fig. 1). hollow fiber modules.
In membrane-based solvent extraction mass- Membrane based solvent extraction is often
transfer between two immiscible solvents occurs assisted by a carrier that reacts with the solute at

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_950-1
2 Membrane Based Solvent Extraction

the interface immobilized on the first module and should be taken into account as it can play an
it is released at the interface of the second module. important role. The concentration dependence of
Figure 3 shows the case of extraction of lactic acid the distribution coefficient of solutes is another
by a quaternary amine. parameter to be taken into the account. The solute
In membrane based solvent extraction medi- distribution coefficient influences the concentra-
ated by carriers, kinetics of extraction reactions tion gradient and may result in the concentration
dependent overall mass-transfer coefficient.
FEED SOLVENT In the literature, studies using models consider-
ing the constant mass-transfer coefficient in MBSE
(Viegas et al. 1998), or variable distribution coef-
SW ficients (Escalante et al. 1998; González-Munoz
et al. 2004) are reported. Models taking into
account reaction kinetics of formation and decom-
position of the extractant-solute complex(es) in
extraction and stripping interfaces are also
discussed (Juang and Huang 1997; Juang
FIBER WALL
et al. 2000; Kubišova et al. 2004; Schlosser
F S
et al. 2001). The contribution of resistance based
on reaction kinetics to the overall resistance
depends on solute and carrier concentrations. It
may range between 30 % and 80 %.
Membrane Based Solvent Extraction,
Ionic liquids result very promising in the sol-
Fig. 1 Schematic of MBSE mechanism at membrane
level. F: feed, S: solvent, Sw: solvent in fiber wall. Here vent extraction of organics (Han and Armstrong
is shown the case where the membrane is wetted by the 2007; Pletnev et al. 2008). Ionic liquids (ILs) are
organic solvent composed of organic cations and organic or inor-
ganic anions that remain in liquid state over a wide
temperature range, including room temperature.

4 7 10

Mod 1 Mod 2

6 9
8
5

11 12 13

1 2 3

Feed Extractant Stripping

Membrane Based Solvent Extraction, Fig. 2 Membrane-based solvent extraction in hollow fibre membrane
contactors. 1–3 pums, 4–10 pressure gauges, 11–13 flowmeters
Membrane Based Solvent Extraction 3

Phase I Phase II Phase III


Feed Extractant
Stripping
(aqueous, Aacidic pH) (Organic
(Aqueous, basic pH)
phase)

LaH+H2O <---> La- + H3O+


OH-
R3N
H3O+

H2O H2O

La-
La-
R3NH+La-

Membrane Membrane
module I module II

Membrane Based Solvent Extraction, Fig. 3 Mechanism separation of lactic acid by membrane-based solvent
extraction

The majority of works deals with ILs with pyrazinecarboxylic acid and co-transport of sulphuric
imidazoliumcations. A new promising group of acid in HF contactors. Desalination 163:27
Pletnev IV, Smirnova SV, Egorov VM
ILs based on phosphoniumcations (Bradaric (2008) Liquid–liquid extraction of organic compounds.
et al. 2003). In: Koel M (ed) Ionic liquids in chemical analysis. CRC
Press, Boca Raton, p 243
Prasad R, Sirkar KK (1992) Membrane based solvent
extraction. In: Ho WSW, Sirkar KK (eds) Membrane
References handbook. Van Nostrand Reinhold, New York, p 727
Reed BW, Semmens MJ, Cussler EL (1995) Membrane
Bradaric CJ, Downard A, Kennedy C, Robertson AJ, Zhou contactors. In: Noble RD, Stern SA (eds) Membrane
YH (2003) Industrial preparation of phosphonium ionic separation technology. Principles and applications.
liquids. Green Chem 5:143 Elsevier Science, Amsterdam, p 467
Escalante H, Alonso AI, Ortiz I, Irabien A (1998) Separa- Schlosser Š (2000) Membrane based processes with
tion of L-phenylalanine by nondispersive extraction and immobilized interface. In: Bako K, Gubicza L,
backextraction equilibrium and kinetic-parameters. Mulder M(eds) Integration of membrane processes
Sep Sci Technol 33:119 into bioconversions. Kluwer, New York, p 55
González-Munoz MJ, Luque S, Alvarez JR, Coca J (2004) Schlosser Š (2009) Extractive separations in contactors
Simulation of integrated extraction and stripping pro- with one and two immobilized L/L interfaces: applica-
cesses using membrane contactors. Desalination 163:1 tions and perspectives. In: Drioli E, Giorno L (eds)
Han X, Armstrong DW (2007) Ionic liquids in separations. Membrane operations. Innovative separations and
Acc Chem Res 40:1079 transformations. Wiley-VCH, Weinheim, p 513
Juang RS, Huang RH (1997) Kinetic-studies on lactic-acid Schlosser Š, Sabolová E, Kertész R, Kubišová Ľ
extraction with amine using a microporous membrane- (2001) Factors influencing transport through liquid
based stirred cell. J Membr Sci 129:185 membranes and membrane-based solvent-extraction.
Juang RS, Chen JD, Huan HC (2000) Dispersion-free J Sep Sci 24:509
membrane extraction case-studies of metal-ion and Viegas RMC, Rodriguez M, Luque S, Alvarez JR,
organic-acid extraction. J Membr Sci 165:59 Coelhoso IM, Crespo JPSG (1998) Mass-transfer cor-
Kubišova Ľ, Sabolová E, Schlosser Š, Marták J, Kertesz R relations in membrane extraction analysis of Wilson-
(2004) Mass-transfer in membrane based solvent plot methodology. J Membr Sci 145:129
extraction and stripping of 5-methyl-2-
H

Hydrothermal Stability of Zeolite The introduction of mesopores is accomplished


by alkali treatment, but the thermal and hydro-
Reyes Mallada thermal stability again decreases, since the
Department of Chemical and Environmental desilication effect of the NaOH solution, and
Engineering and Aragon Nanoscience Institute, this made some Al sites in the interior crystal
Universidad de Zaragoza, Zaragoza, Spain become the Al sites at the edge of the crystal,
which would be extracted easily by calcination
and steaming treatments. In general it could be
Zeolites are microporous crystalline aluminosili- concluded that there is a trade-off in the alumi-
cates, and its Si to Al ratio and ion exchange num content of the zeolite, as it increases acidity
determines its main properties. The most impor- and catalytic activity; however, hydrothermal
tant application of zeolites is catalysis, and in stability decreases.
particular zeolite Y and ZSM-5 are the catalysts Similarly some problems related to hydrother-
in the fluid catalytic cracking (FCC) process for mal stability of zeolite A, Si/Al = 1 in dehydra-
gasoline production in refineries. The acidity of tion of organic solvent by pervaporation, has
the zeolites, related to its aluminum content and been reported. The damage effects of water on
the shape selectivity given by the microporous LTA zeolite membranes were verified and occur
network of cavities, are the main properties that at water concentrations higher than 15 % and
contribute to the success of the zeolites in the temperatures of 70  C. The effects of water con-
cracking reactions. The production of coke in tent in the feed and PV temperature on the mem-
the FCC implies a continuous regeneration step brane stability were recently investigated Li
at temperatures up to 800  C in the presence of et al. (2007). The preliminary results show that
steam. Under these severe hydrothermal condi- the damage of LTA zeolite membrane by water
tions, the activity and stability of zeolite is mainly occurs in the grain boundary regions. The
affected mainly due to the dealumination of the amorphous-like structure of the grain boundary is
zeolite. The preparation of USY, ultrastable probably the principal reason for the low hydro-
zeolite Y, consists of increasing the Si/Al ratio thermal stability of LTA zeolite membrane at
of the zeolite, decreasing the activity but increas- high water concentration, as the case of
ing hydrothermal stability. Similarly the addition mesoporous molecular sieving materials. Solu-
of phosphorous also stabilizes the aluminum tions to this problem include the use of a zeolite
framework in the zeolite (Martinez 2008). Finally with a higher Si/Al ratio, such as CHA membrane
the creation of the mesopores in the zeolites for (Sato et al. 2012), and posttreatments in zeolite
FCC is also desired to crack larger molecules. LTA such as silylation.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_951-1
2 Hydrothermal Stability of Zeolite

References 1st ed. Transworld Research Network, Kerala,


pp 227–261
Li Y, Zhou H, Zhu G, Liu J, Yang W (2007) Hydrothermal Sato K, Sugimoto K, Shimotsuma N, Kikuchi T,
stability of LTA zeolite membranes in pervaporation. Kyotani T, Kurata T (2012) Development of practi-
J Membr Sci 297(1–2):10–15 cally available up-scaled high-silica CHA-type zeolite
Martinez A (2008) Chapter 10: J. Cejka, J. Peréz-Pariente membranes for industrial purpose in dehydration of
and W. J. Roth (eds) application of zeolites in the N-methyl pyrrolidone solution. J Membr Sci
production of petrochemical intermediates. In Zeo- 409–410:82–95
lites: from model materials to industrial catalysts,
S

Seeded Hydrothermal Synthesis The coating or seeding methods for zeolite


for Zeolite Preparation membranes are dip coating, slip casting, rubbing,
spray coating, laser ablation, spin coating, vac-
Reyes Mallada uum seeding, using of electrostatic forces, and
Department of Chemical and Environmental covalent linkage. The attachment and bonding
Engineering and Aragon Nanoscience Institute, properties of the crystals on support depend on
Universidad de Zaragoza, Zaragoza, Spain the chemical potential of the support to interact or
react with the approaching zeolite crystal or crys-
tal growth front. Because the concentration
Synonyms needed for secondary growth is lower than that
required for nucleation, further nucleation is
Ex situ zeolite synthesis, Secondary growth strongly decreased and almost all of the crystal
method growth takes place over the existing crystal seeds.
By controlling the composition and concentration
The hydrothermal synthesis procedures used to of the secondary growth solution, the crystalliza-
prepare zeolite membranes can be classified in tion of undesired zeolite phases and the dissolu-
two general groups: ex situ and in situ methods, tion of the support can be avoided, and the rate
that is with and without a previous seeding step. and direction of crystal growth can, to a certain
The secondary (seeded) growth method, extent, be controlled, see Fig. 2.
decoupling nucleation and membrane growth, is The aim of using the “ex situ” techniques is to
considered as the most successful approach to obtain a better control of the microstructure and a
control membrane formation (Caro et al. 2000; preferential orientation of the crystals in the
Arruebo et al. 2008). membrane with a shortened crystallization time.
This method includes a first step, seeding step, Preferential orientation is needed, not only for
in which a closely packed layer of colloidal zeo- separation purposes when high fluxes are
lite crystals, synthesized homogenously, is required, but also for size-selective chemical sen-
deposited onto the surface of a support. These sors. Due to the anisotropy in the pore geometry
seeds, act as nuclei for further crystal growth of the zeolite crystals, the orientation which
with a secondary gel under hydrothermal synthe- shows the largest channels in the direction of
sis conditions in the second stage, see Fig. 1. the flux is preferable.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_952-1
2 Seeded Hydrothermal Synthesis for Zeolite Preparation

Separation of zeolite seeds

Seed
synthesis

Membrane Seeding
synthesis

Porous support

Seeded Hydrothermal Synthesis for Zeolite Preparation, Fig. 1 Scheme of the hydrothermal synthesis of zeolite
membranes by separating the nucleation and the crystal growth steps

Seeded Hydrothermal Synthesis for Zeolite Preparation, Fig. 2 SEM analysis of silicalite membranes over
nonporous alumina substrates after 20 h of secondary growth synthesis conditions. Left: top view. Right: cross section
Seeded Hydrothermal Synthesis for Zeolite Preparation 3

Seeded Hydrothermal
Synthesis for Zeolite c
Preparation, {101}
Fig. 3 Schematic
orientation of c-oriented
MFI zeolite crystal

{100}
b

{001}

“c” oriented MFI crystals

For example, on MFI zeolite, the straight and References


sinusoidal channels run parallel to the “b” and “c”
axis respectively, see Fig. 3 Arruebo et al. 2008). Arruebo M, Mallada R, Pina MP (2008) Chapter 10: Zeo-
lite membranes: synthesis, characterization, important
The membranes prepared by secondary growth
applications, and recent advances. In: Handbook of
have rendered, in general, “c” oriented mem- membrane separations, 1st edn. CRC Press, Boca
branes, i.e., sinusoidal channels perpendicular to Raton, pp 233–323
the support surface. Caro J, Noack M, Kölsch P, Schäfer R (2000) Zeolite
membranes – state of their development and perspec-
tive. Microporous Mesoporous Mater 38:3–24
H

Hydrothermal Synthesis of Zeolite the highly alkaline synthesis gel and heated up in
the autoclave up to the selected temperature.
Reyes Mallada After an induction period crystalline zeolite
Department of Chemical and Environmental nuclei could be detected later, the nuclei start
Engineering and Aragon Nanoscience Institute, growing and finally all the amorphous material
Universidad de Zaragoza, Zaragoza, Spain is converted into zeolite. There are several mech-
anisms proposed for the hydrothermal synthesis
of zeolites (Cundy and Cox 2005), but in general
Zeolites are crystalline, hydrated aluminosili- they comprised the dissolution of the ionic spe-
cates having microporous, regular structures cies, organization of the aluminum and silicon
that occur naturally. The synthetic zeolites early tetraeda species around the structure-directing
developed by Barrer and Milton in the late 1940s agents forming initial primary building units,
(Cundy and Cox 2005) were prepared using a that result in secondary building units, that finally
hydrothermal treatment at high temperature and form the polyhedra that comprise the zeolite
pressure mimicking the conditions for the synthe- structure, see Fig. 1.
sis of these minerals in nature. There are more The most probable mechanistic pathways in
than 200 framework types, recognized by the zeolite formation are described in sequence:
International Zeolite Association (IZA, http:// induction period, nucleation, and crystal growth.
www.iza-structure.org), but only a few have The nucleation and crystal growth could be sep-
been synthesized as membranes being the most arated, giving rise to the ▶ seeded hydrothermal
important: MFI, LTA, FAU, CHA, and MOR. synthesis method of zeolite membranes.
A hydrothermal treatment implies the use of The composition of the synthesis gel influ-
an aqueous solution, synthesis gel, which is ences the crystallization and the zeolite formed.
heated in an autoclave at a certain temperature Firstly the Si/Al ratio will define the ion exchange
under autogenous pressure. The chemicals in the capacity, as one atom of Si is replaced by Al a
synthesis gel include the silicon and aluminum charge defect is created. Also the hydrophylicity
sources in the presence of a mineralizing agent of the zeolite increases as the Al content
commonly sodium hydroxide or alternatively increases, being zeolite A with a Si/Al = 1 the
fluoride ion and in some cases a structure- most hydrophilic and silicalite with Si/Al = 1
directing agent (SDA) that facilitates the synthe- the most hydrophobic. The solvent, as water (and
sis of the desired zeolite structure. sometimes alcohols) has a direct effect on the
In a conventional hydrothermal synthesis all concentration of reactants, and therefore on the
the reactants are mixed together and dissolved in nucleation and growth rates. Alcohols are often
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_953-1
2 Hydrothermal Synthesis of Zeolite

Soluble silicates and aluminosilicates

Gel

Depolimerization of aluminosilicate
chains

Primary Building
Units

Secondary Building
Units

Polyhedra

Zeolite

Hydrothermal Synthesis of Zeolite, Fig. 1 Steps in Hydrothermal Synthesis of Zeolites

added to retard the hydrolysis of the silicon alk- important to mention that in the last decade the
oxide which allows controlling the crystal size by microwave hydrothermal assisted method (see
reducing the polymerization rate of the silica. The ▶ Microwave synthesis of zeolite membranes)
amount and nature of the solvent will also affect has contributed to shorten considerably synthesis
the viscosity of the synthesis gel, and therefore time of zeolites and zeolite membranes (Li and
the diffusion rates of reactants during synthesis. Yang 2008) due to a more efficient volumetric
The presence of the structure-directing agent heating compared to conventional heating.
(SDA), facilitates zeolite synthesis, but in zeolite
layers, and especially in membranes, may cause
complications associated to template removal.
References
The mineralizing agents – they also have a direct
effect on the synthesis dynamics and in the hydro- Cundy CS, Cox PA (2005) The hydrothermal synthesis of
philic/hydrophobic character of the resulting zeolites: precursors, intermediates and reaction mech-
membranes. anism. Microporous Mesoporous Mater 82:1–78
The synthesis time of zeolites could vary from Li Y, Yang W (2008) Microwave synthesis of zeolite
membranes: a review. J Membr Sci 316:3–17
several hours to days in conventional ovens at
temperatures ranging from 90  C to 200  C. It is
M

Mordenite Membrane method, direct (unseeded) hydrothermal synthe-


sis with or without template, and see Seeded
Reyes Mallada Hydrothermal Synthesis for Zeolite Preparation.
Department of Chemical and Environmental This last method could be considered as the most
Engineering and Aragon Nanoscience Institute, convenient in terms of synthesis time reproduc-
Universidad de Zaragoza, Zaragoza, Spain ibility and is easy to scale up.
The orientation of the zeolite mordenite crys-
tals in the MOR membranes is very important,
Synonyms favoring the transport of the molecules through
the big 12MR channels, see Fig. 2. Control of the
MOR membrane orientation could be achieved by secondary
growth and control of the synthesis gel composi-
Mordenite (MOR) is a high-silica zeolite, with a tion (Li et al. 2003). Figure 3 shows random
molecular formula Na8(H2O)24[Al8Si40O96], in orientation of zeolite crystals in mordenite mem-
which the Si, Al content of the framework and branes, (Navajas et al. 2007).
the cation content of the cavities are moderately Due to the relatively big pore size 0.65 nm
variable. The Si/Al ratio could be varied between these membranes have not been tested in separa-
4 and 20. MOR-type zeolite consists of tion of small molecules of permanent gases,
12-Membered Ring (MR = straight channels instead these membranes have been proposed as
(6.5  7.0 Å) parallel to the c-axis, good candidates in pervaporation separation, (see
interconnected to tortuous 8-MR channels Mordenite Membrane in Pervaporation). In par-
(2.6  5.7 Å) in the a-axis, see Fig. 1, ticular, due to the relatively high silica to alumi-
(International Zeolite Association commission). num ration these zeolites are selected for water
Typical morphology of the crystals corresponds pervaporation in acidic mixtures, (see Acetic
to long needles that run along the c axis (see Acid Dehydration by Pervaporation of Zeolite
Fig. 2), but other morphologies could be also Membranes).
observed.
Mordenite membranes have been prepared by
different methods: the vapor phase transport

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_954-1
2 Mordenite Membrane

y
z
x

framework viewed along [001]


Idealized cell data: orthorhombic, Cmcm, a =18.3Å, b = 20.5Å, c =7.5Å
Channels: [001] 12 6.5 x 7.0* ↔ [001] 8 2.6 x 5.7***

7.0 7.0 5.7 5.7


2.6 2.6
6.5 6.5

limiting 8 ring along [001]


12-ring viewed along [001]
between 12-ring channels

Mordenite Membrane, Fig. 1 Framework topology of MOR and pore size of the channels. IZA structure commission

Mordenite Membrane, Fig. 2 Mordenite crystal orientation on a cordierite monolithic structure (Reprinted with
permission from Ulla et al. (2004) Chem. Commun 528–529)
Mordenite Membrane 3

Mordenite Membrane, Fig. 3 Top view and cross section of mordenite membranes prepared by secondary growth
method (Reprinted with permission from Navajas et al (2007) J Membr. Sci, 299 (1–2), 166–173)

References growth method. Microporous Mesoporous Mater


62(3):211–220
International Zeolite Association http://www.iza- Navajas A, Mallada R, Tellez C, Coronas J, Menendez M,
structure.org/. Visited 9 Oct 2013 Santamaria J (2007) Study on the reproducibility of
Li G, Kikuchi E, Matsukata M (2003) The control of phase mordenite tubular membranes used in the dehydration
and orientation in zeolite membranes by the secondary of ethanol. J Membr Sci 299(1–2):166–173
M

Mordenite Membrane fluxes care in the order of 0.1–0.2 kg/hm2 in the


in Pervaporation case of MOR, and in the case of H2O/isopropanol
10%wt/90%wt at same temperature, values of
Reyes Mallada 2–9 2 kg/hm2 could be found. Thus, the main
Department of Chemical and Environmental application of mordenite membranes in
Engineering and Aragon Nanoscience Institute, pervaporation is in the case of dehydration of
Universidad de Zaragoza, Zaragoza, Spain acidic mixtures where zeolite A membranes
degrade, while MOR membranes remain stable.
The economic feasibility of mordenite mem-
Mordenite membranes belong to the inorganic branes for pervaporation of acetic acid/water
microporous (pores below 2 nm according to mixtures has been also studied by the researchers
IUPAC definition) membrane group. These of Mitsubishi (Sato et al. 2011). The membrane
membranes are applied in gas separation and performance in pervaporation was measured in a
pervaporation. In the case of mordenite, since feed mixture of water (50 wt%)/AAc (50 wt%) to
the kinetic diameter of most of the permanent be 10.9 kg m2/h for permeate flux and to be
gases is bigger than the pore size of this structure 0.77  10 6 mol m2/ sPa for water permeance
0.7 nm (see entry “▶ Mordenite Membrane”), the with separation factor of 500 at 130  C.
membranes are not applied in gas separation, and
pervaporation is the main application envisioned
in the literature. Furthermore the relatively high References
Si/Al ratio and moderate hydrophilicity make
these membranes perfect candidates for dehydra- Arruebo M, Mallada R, Pina MP (2008) Chapter 10: Zeo-
tion of acidic mixtures by pervaporation (see lite membranes: synthesis, characterization, important
applications, and recent advances. In: Handbook of
entry “▶ Acetic Acid Dehydration by
membrane separations, 1st edn. CRC Press, Boca
Pervaporation of Zeolite Membranes”). Raton, pp 233–323
There are many reported data for Sato K, Sugimoto K, Kyotani T, Shimotsuma N, Kurata
pervaporation of water/alcohol mixtures; the per- T (2011) Synthesis, reproducibility, characterization,
pervaporation and technical feasibility of preferen-
formance is lower compared to the more
tially b-oriented mordenite membranes for dehydra-
hydrophilic zeolite A membranes (Arruebo tion of acetic acid solution. J Membr Sci
et al. 2008). In the separation of a mixture of 385–386:20–29
H2O/isopropanol, 10%wt/90%wt at 75  C water

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_955-1
A

Acetic Acid Dehydration by stability after the exposure to this mixture at mild
Pervaporation Zeolite Membranes temperature around 70  C for several days.
Although the performance of these zeolites in
Reyes Mallada pervaporation for water dehydration are lower
Department of Chemical and Environmental compared to zeolite A (Arruebo et al. 2008), the
Engineering and Aragon Nanoscience Institute, acid stability of these zeolites is higher than that
Nanoporous Films and Particles Group, of zeolite A and makes them good candidates for
Zaragoza, Spain the separation of acid mixtures. The researchers
of Mitsubishi studied the technical feasibility
of mordenite membranes for dehydration of
The best performance in pervaporation for water acetic acid aqueous solution with a feed rate of
dehydration corresponds to zeolite A, which is the 1000 kg h 1. Their results suggested that the
zeolite with the lowest Si/Al ratio (equal to 1) and developed mordenite membrane deserved to the
therefore the highest hydrophilicity. However, the further technically developments of up-scale and
high aluminum content of this zeolite makes it mass-production (Sato et al. 2011). The mem-
unstable under acidic conditions and it dissolves brane performance in pervaporation was mea-
at low pH. sured in a feed mixture of water (50 wt.%)/AAc
The separation of water in the presence of acetic (50 wt.%) to be 10.9 kg m2/h for permeate flux
acid or other acids could be important in the case of and to be 0.77  10 6 mol m2/sPa for water
membrane reactors, active zeolite membrane reac- permeance with separation factor of 500 at
tors (AZMRs), for equilibrium displacement (see 130  C.
also Membrane reactor equilibrium conversion and
Pervaporation membrane reactor). The esterifica-
tion reaction using acid produces water that could References
be removed continuously using a water permeable
acid resistant membrane. Arruebo M, Mallada R, Pina MP (2008) Zeolite mem-
branes: synthesis, characterization, important applica-
The most promising results concerning separa-
tions, and recent advances, Chapter 10. In: Handbook of
tions in acid medium have been obtained with membrane separations, 1st edn. CRC Press, Boca
zeolites with a moderate Si/Al ratio such as zeolite Raton, pp 233–323
T with Si/Al = 4 or mordenite with Si/Al ratio Sato K, Sugimoto K, Kyotani T, Shimotsuma N, Kurata
T (2011) Synthesis, reproducibility, characterization,
from 7 to 20. Both zeolites have been tested in
pervaporation and technical feasibility of preferentially
water/acetic acid mixture (50/50 wt.%) showing b-oriented mordenite membranes for dehydration of
acetic acid solution. J Membr Sci 385–386:20–29

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_956-1
D

Dynamic Membrane Microfiltration Advantages and Drawbacks of Dynamic


Filtration
M. Y. Jaffrin
UMR 7338, University of Technology of The first advantage is a substantial increase in
Compiegne, Compiegne, France permeate flux at all membranes cut-off due to
shear rates which can reach 3 105 s 1 when
using disks with radial vanes rotating at high
Introduction speed. Due to moderate fluid velocities inside
the module, the transmembrane pressure remains
To separate molecules or particles from a solu- relatively uniform, which contributes to flux
tion by cross-flow filtration through a membrane, increase. Clarification of a suspension by MF
it is necessary to circulate the fluid at a speed of requires a good solute transmission which is aug-
3–6 ms 1 in a tubular or plane membrane in order mented by cake reduction. In ultrafiltration (UF),
to prevent the buildup of a layer of rejected sol- nanofiltration (NF), and reverse osmosis (RO) the
utes on the membrane while exerting a pressure permeate flux is mainly limited by the concentra-
on the fluid to produce a filtrate. The combination tion polarization layer made of molecules
of high feed pressure and flow rate requires pow- rejected by the membrane. This layer is dimin-
erful and expensive pumps that consume energy ished by high shear rates which increases back
and the friction creates a pressure decay along the transport of solutes away from the membrane.
membrane which reduces the transmembrane The flux keeps increasing with rising TMP until
pressure (TMP). In addition, the rejected mole- pressures of 40 bars at high shear rates. The
cules or particles can create a cake on a combination of these two factors, high TMP and
microfiltration (MF) membrane which reduces high shear rates, yields frequently permeate
both filtration rate and solute transmission fluxes five times higher than in cross-flow filtra-
through the membrane. tion with the same membrane and same fluid. In
Dynamic filtration is a recent alternative to addition, in NF and RO applications, such as
classical cross-flow filtration (Lee et al. 1995; wastewater treatment, it is important to have a
Jaffrin 2008) consisting in creating a high shear small microsolutes concentration in permeate.
rate (velocity gradient) at the membrane by a disk This is the case in dynamic filtration as the diffu-
or a rotor rotating near the membrane or by using sive mass transfer through the membrane is
rotating or vibrating membranes, while using a greatly reduced by the small solute concentration
low feed flow rate, only slightly larger than the at the membrane.
permeate flow rate.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_957-2
2 Dynamic Membrane Microfiltration

Dynamic Membrane
Microfiltration,
Fig. 1 Industrial VSEP
vibrating modules
(Courtesy of New Logic
Research)

The main drawbacks are higher costs of equip- They consist of a stack of circular organic mem-
ment and maintenance due to moving parts and branes in separate compartments oscillating azi-
more complex design and membrane area limita- muthally around a vertical shaft at a resonant
tions for some systems. The recent availability of frequency of about 60 Hz. The maximum mem-
30 cm diameter ceramic membrane disks has brane area is 150 m2 and the power spent in
permitted the development of systems with vibrations is only 9 kW (Fig 1). It can sustain
ceramic disks rotating around several parallel pressures of 40 bars and is used with a wide
shafts in a closed tank, with a total membrane choice of membranes from MF to RO
area exceeding 120 m2 which are cheaper to build Al-Akoum et al. (2002).
and to service than multicompartment modules
with metal disks rotating between fixed organic Single Shaft Rotating Disks Systems
membranes. Bokela GmbH (Karlsruhe, Germany) commer-
Rotating disks modules give a choice between cializes the Dyno with metal disks rotating
using high rotation speeds to maximize the flux between fixed circular membranes of 12 m2 for
and thus minimize membrane area and invest- MF and UF (Fig. 2).
ment cost, or to use moderate speeds to obtain Metso Paper (Raisio, Finland) manufactures
the same flux as with tubular membranes but the Optifilter CR with blades rotating between
saving more than 60 % of the energy spent per fixed membranes of 1 m diameter and up to
m3 of permeate with these membranes. 140 m2 membrane area with a 132 kW motor
(Fig.3).

Industrial Filtration Modules Multishaft Rotating Ceramic Membrane


systems
VSEP Vibrating Modules (New Logic KMPT GmbH (Vierkirchen, Germany) commer-
Research, Ca, USA) cializes a two-shaft module with 15 cm diameter
Close to 400 VSEP systems have been installed overlapping ceramic membranes of 16.4 m2 area
worldwide since their introduction around 1995. (Table 1).
Dynamic Membrane Microfiltration 3

Dynamic Membrane
Microfiltration,
Fig. 2 Dyno rotating disk
module (Bokela, Germany)

Dynamic Membrane
peripheral
Microfiltration, strip rotor
Fig. 3 Sketch of OptiFilter
CR, Metso paper Co,
Finland

support layer

clamp ring

support plate

membrane

concentrate
water out

feed filtrate
water in water out
4 Dynamic Membrane Microfiltration

Dynamic Membrane Microfiltration, Table 1 List of industrial dynamic filtration modules and their characteristics
(Jaffrin 2008)
Membrane Disk MaxTMP
Manufacturer Models Type area m2 Pore size diam, mm bar
Bokela Dyno Rotating disks 0.013–12 10 nm–1 mm 137–850 4
(Germany) organic
Andritz Kraus-M Membrane rotating 0.05–16.4 7 nm–2 mm 2
(Germany) DCF on two shafts ceramic
Novoflow SSDF Membrane rotating 1–25 7 nm–2 mm 152–500 2,5
(Germany) CRD on one shaft ceramic
Metso paper Optifilter Rotors between 15-84-140 MF-UF 550–1000 3–4
(Finland) CR membranes Organic
Spintek (US) ST Membr rot on 1 shaft 0.1–2.3 MF-UF 275
Org/ceram
New Logic VSEP 0.05–150 organic Organic MF-UF-NF- 300–500 40
Research, (US) RO

Conclusion References

Dynamic filtration is not intended for initial treat- Al-Akoum O, Jaffrin MY, Ding LH, Paullier P, Vanhoutte
C (2002) An hydrodynamic investigation of
ment of huge volumes of fluids, but it should be
microfiltration and ultrafiltration in a vibrating mem-
well adapted to “end of pipe treatment” when the brane module. J Membr Sci 197:37–52
goal is to reach high solid concentration in Jaffrin MY (2008) Dynamic shear-enhanced membrane
retentate or to extract valuable components in filtration: a review of rotating disks, rotating mem-
branes and vibrating systems. J Membr Sci 324:7–25
highly charged suspensions.
Lee SA, Russoti BG, Buckland B (1995) Microfiltration of
recombinant yeast cells using a rotating disk dynamic
filtration system. Biotechnol Bioeng 48:386–400
P

Phenol Degradation Using 3 mg/L, respectively. Organic degradation and


Membrane Reactor transformation were analyzed by GC/MS (gas
chromatography/mass spectrometry), and it was
Raffaele Molinari found that anaerobic process played an important
Dip.to di Ingegneria per l’Ambiente e il role in degradation of refractory compounds.
Territorio e Ingegneria Chimica (DIATIC), The effect of salt concentration on the perfor-
Università della Calabria, Rende (CS), Italy mance of a membrane bioreactor (MBR) for
treating an olefin plant wastewater was investi-
gated by Sadeghi et al. (2012). For this purpose, a
Phenol is one of major pollutants in industrial lab-scale submerged MBR with a flat-sheet ultra-
wastewater with high remediation priority. In filtration membrane was used for treatment of
the following a summary of some studies synthetic wastewater according to oxidation and
concerning phenol degradation in membrane neutralization unit of olefin plant. The synthetic
reactors is reported. wastewater was adjusted to have 500 mg/L chem-
Wastewater from coal gasification has poor ical oxygen demand (COD). Trials on different
biodegradability and high toxicity. A laboratory- concentrations of sodium sulfate (Na2SO4)
scale anaerobic-anoxic-oxic membrane reactor (020–000 ppm) in the feed were carried out
(AAO-MBR) system was developed to investi- under aerobic conditions in the MBR. The results
gate the treatment ability of coal gasification showed that increasing the salt concentrations
wastewater by Wang et al. (2012). The removal causes an increase in the effluent COD, phenol,
capacity of each pollutants used in this system and oil concentrations. These results are due to
was determined at different hydraulic residence reduction of the membrane filtration efficiency
times (HRT) and mixed liquor recycle ratios (R). and also decline in the microbial activity. But in
The experimental results showed that this system all the trials, the effluent COD and oil concentra-
could effectively deal with COD and phenol tion were well within the local discharge limit of
removal and remained in a stable level when the 100 and 10 mg/L, respectively. These results
operational parameters were altered, while the indicate that the MBR system is highly efficient
nitrification was sensitive to operational condi- for treating the olefin plant wastewater, and
tions. The best performance was obtained at HRT although high salt concentrations decreased
of 48 h and R of 3. The maximum removal effi- organic contaminant removal rates in the MBR,
ciencies of COD, NH4+-N, and phenols were the effluent still met the discharge limits for
97.4 %, 92.8 %, and 99.7 %, with final concen- treating the olefin plant wastewater.
trations in the effluent of 71 mg/L, 9.6 mg/L, and
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_960-2
2 Phenol Degradation Using Membrane Reactor

In municipal wastewater treatment plant ultrafiltration membrane. The photocatalytic effi-


(WWTP) effluents, the problem due to the pres- ciency was tested by photooxidation under UV
ence of micropollutants in wastewater which may irradiation of a reference organic dye (methylene
be able to disrupt the endocrine system of some blue) for comparison with reference TiO2
organisms has been faced by Abargues photocatalysts and also with phenol as typical
et al. (2012). The fate of the alkylphenols (APs) organic pollutant in water. The measured values
(4-(tert-octyl) phenol, t-nonylphenol, and 4-p- of quantity of destroyed organic molecules per
nonylphenol) and the hormones (estrone, units of time and of membrane surface area are in
17 beta-estradiol, and 17 alpha-ethinylestradiol) the range 0.8–3.8  10 8 mol s 1 m 2.
in a submerged anaerobic membrane bioreactor Phenol decomposition was carried out under
(SAMBR) pilot plant and in a conventional- UV irradiation in a recycle batch photocatalytic
activated sludge wastewater treatment plant membrane reactor (PMR) by Yang et al. (2011).
(CTP) has been compared. The obtained results To overcome the problem of post-recovery of the
were also compared with those obtained in a catalyst particles after water treatment, surface
previous study carried out in an aerobic MBR modification of polypropylene macroporous
pilot plant. The results showed that the AP solu- membrane was performed with the technique of
ble concentrations in the SAMBR effluent were photoinduced reversible addition-fragmentation
always significantly higher than those in the CT- chain transfer grafting polymerization of acrylic
P. Moreover, the analyses of the suspended frac- acid. TiO2 photocatalysts were introduced into
tion revealed that the AP concentrations in the the acrylic acid-grafted membrane surface. In
SAMBR reactor were usually higher than in the the tests on the PMR, the normalized membrane
CTP reactor, indicating that under anaerobic con- flux reached 1.7 times that of the unmodified
ditions, the APs were accumulated in the digested membrane for the poly(acrylic acid) (PAAc)-
sludge. The aerobic conditions maintained both modified membrane. Introducing TiO2
in the CTP system and in the aerobic MBR that photocatalysts into the membrane surface
favored the AP and hormone degradation and reduced slightly the normalized membrane flux.
gave rise to lower concentrations in the effluent For the PMR with a grafting degree of 12.9 %
and in the reactor of these systems. Furthermore, (wt) of PAAc on the membrane surface, the
the results also indicated that the degradation of corresponding decomposition percentage was
APs under aerobic conditions was enhanced 32.5 % after 6 h UV light irradiation.
working at high solid retention time (SRT) and The role of membrane in phenol degradation
hydraulic retention time (HRT) values. in high-phenol-fed MBR (membrane bioreactor)
Direct coupling of separation and photocatalytic was explored by Ahn et al. (2011). Phenol elim-
degradation by using photocatalytic membrane is ination in high-phenol-fed MBRs resulted in
an attractive way to solve problems like membrane complete mineralization, and the high-phenol-
fouling by adsorbed organic macromolecules or fed MBR exhibited greater biomass-specific phe-
elimination of small organic molecules which can- nol removal rates (0.4–1.5 mg phenol/(mg VSS.
not be efficiently stopped by a membrane. A simple d) than the low-phenol-fed MBR. In the high-
and robust synthesis route to a photocatalytically phenol-fed MBR, filamentous non-settling
active titania membrane was developed from a microbes were more abundant than in the
commercial TiO2 hydrosol and commercial alu- low-phenol-fed MBR. Batch experiment, high-
mina supports by Djafer et al. (2010). Reproducible acclimated, and non-settling microbes were sep-
defect-free layers with a thickness of about 3 mm arately collected from the high-phenol-
were prepared. The membrane performance in acclimated bioreactor, and their specific phenol
term of separation and photocatalytic activity was degradation was determined at 5.1 mg phenol/
investigated. The pure water permeance was 150 L (mg VSS.d). The greater specific phenol degra-
h 1 m 2 bar 1 and the measured molecular weight dation rate of the non-settling microbes than the
cut-off was around 50 kDa corresponding to an observed phenol elimination rate in the high-
Phenol Degradation Using Membrane Reactor 3

phenol-fed MBR indicated that the high-phenol- carried out at different phenol concentrations
acclimated and non-settling microbes had greater from 0.5 to 3 g L 1. Biological treatment showed
degradation activity than the rest of sludge to be economical and practical leading to a com-
microbes in the bioreactor. According to these plete removal of phenol. High concentrations of
findings, the role of membrane in the high- phenol were inhibitory for growth, so it was for
phenol-fed MBR was identified as the contain- the rates of substrate utilization that were greater at
ment of non-settling and biodegradative low initial concentrations. Haldane kinetics model
microbes in bioreactor, and in turn, the for single substrate was used to obtain maximum
membrane-driven increase of non-settling phenol specific growth rates (mm = 0.438 h 1), half satu-
degrading microbes enhanced phenol elimination ration (K = 29.54 mg L 1), and substrate inhibi-
in the high-phenol-fed MBR. tion constant (K i = 72.45 mg L 1). These results
A novel process to biodegrade phenol present were in agreement with those reported in the liter-
in an acidic (1 M HCl) and salty (5 % w/w NaCl) ature for phenol removal abilities in different sys-
synthetically concocted wastewater was studied tems, although the concentration in phenol was
by Livingston (1993). The process utilized a significant, and the Haldane model was acceptable.
membrane bioreactor, in which the phenol present
in the wastewater was separated from the inor-
ganic components by means of a silicone rubber
References
membrane. Transfer of the phenol from the waste-
water into a biological growth medium allowed Ahn S, Song I, Choung Y, Park J (2011) Improved phenol
biodegradation to proceed under controlled con- degradation in high-phenol-fed MBR by membrane-
ditions which were unaffected by the presence of driven containment of non-settling biodegradation
inorganic species in the synthetic wastewater. At microbes. Desalin Water Treat 31:320–325
Abargues MR, Robles A, Bouzas A, Seco A (2012)
a wastewater flow rate of 18 mL h 1 (contact time Micropollutants removal in an anaerobic membrane
6 h), 98.5 % of phenol present in the wastewater at bioreactor and in an aerobic conventional treatment
an inlet concentration of 1,000 mg L 1 was plant. Water Sci Technol 65:2242–2250
degraded; at a contact time of 1.9 h, 65 % of the Djafer L, Ayral A, Ouagued A (2010) Robust synthesis
and performance of a titania-based ultrafiltration mem-
phenol was degraded. Phenol degradation was brane with photocatalytic properties. Sep Purif
accompanied by growth of a biofilm on the mem- Technol 75:198–203
brane tubes and by conversion of approximately Livingston AG (1993) A novel membrane bioreactor for
80 % of the carbon entering the system to CO2 detoxifying industrial waste-water. 1. Biodegradation
of phenol in a synthetically concocted waste-water.
carbon. Analysis of the transport of phenol across Biotechnol Bioeng 41:915–926
the membrane revealed that the major resistance Marrot B, Barrios-Martinez A, Moulin P, Roche N (2006)
to mass transfer derived from the diffusion of Biodegradation of high phenol concentration by acti-
phenol across the silicone rubber membrane. vated sludge in an immersed membrane bioreactor.
Biochem Eng J 30:174–183
A mathematical model was used to describe the Sadeghi F, Mehrnia MR, Nabizadeh R, Sarrafzadeh MH
transfer of phenol across the membrane and the (2012) Treatment of synthetic olefin plant wastewater
subsequent diffusion and reaction of phenol in the at various salt concentrations in a membrane bioreac-
biofilm attached to the membrane tube. This anal- tor. Clean-Soil Air Water 40:416–421
Yang S, Gu JS, Yu HY, Zhou J, Li SF, Wu XM, Wang
ysis showed that (a) the attached biofilm signifi- L (2011) Polypropylene membrane surface modifica-
cantly lowers the mass transfer driving force for tion by RAFT grafting polymerization and TiO2
phenol across the membrane, and (b) oxygen con- photocatalysts immobilization for phenol decomposi-
centration limits the phenol degradation rate in tion in a photocatalytic membrane reactor. Sep Purif
Technol 83:157–165
the biofilm. These conclusions from the model Wang ZX, Xu XC, Gong Z, Yang FL (2012) Removal of
are consistent with the experimental results. COD, phenols and ammonium from Lurgi coal gasifi-
The effect of adaptation of mixed culture in the cation wastewater using A(2)O-MBR system.
phenol biodegradation was studied by Marrot J Hazard Mater 235:78–84
et al. (2006). The degradation experiments were
P

Phenol Production by Membrane traditional process with a process of direct oxida-


Reactor tion to convert benzene in phenol.
Phenol production through the direct hydrox-
Raffaele Molinari ylation of benzene with hydrogen peroxide using
Dip.to di Ingegneria per l’Ambiente e il a catalytic membrane reactor was studied by
Territorio e Ingegneria Chimica (DIATIC), Molinari et al. (2006). The reaction was carried
Università della Calabria, Rende (CS), Italy out in a biphasic system separated by a mem-
brane. This new system showed a high selectivity
to phenol, minimizing its overoxidation in
The great interest in the oxidation reaction of overoxygenated by-products. The effect of vari-
benzene to phenol is linked to some disadvan- ous reaction parameters such as the addition of
tages of the cumene process, such as environmen- hydrogen peroxide mode, amount of hydrogen
tal impact, production of an explosive peroxide, type of membrane, type of catalyst,
intermediate and the fact that this is a multistep and organic acid was investigated. The results
process that involves a low yield of phenol and a showed that iron(II) sulfate as the catalyst,
high capital investment. Moreover, the high ace- 18 mmol of hydrogen peroxide pumped for 4 h
tone production as a coproduct, which results in in the aqueous phase as oxidant feeding, acetic
an oversupply in the market, is another drawback. acid and polypropylene hydrophobic porous sup-
Various studies concerning a new approach based port gave the best system performance in terms of
on a one-step and acetone-free method for phenol produced phenol (17.42 mmol), selectivity to
production have been reviewed by Molinari and phenol (99.94 %), benzene conversion to phenol
Poerio (2010). Particular attention was devoted to (1.20 %), and conversion of hydrogen peroxide to
phenol production processes using various con- phenol (96.78 %).
figurations of membrane reactors (MRs) and a Use of vanadium based catalysts and product
photocatalytic membrane reactor (PMR). In par- recovery in benzene hydroxylation to phenol was
ticular, the biphasic MR allowed to achieving studied in a two-phase membrane reactor by
high selectivity values (97–98 %). The various Molinari et al. (2012). Benzene permeates,
methods have been classified according to oxi- through the hydrophobic polypropylene mem-
dant type such as N2O, O2, and H2O2. All of them brane, in the aqueous phase containing the cata-
indicated that direct oxidation of benzene to phe- lyst while phenol permeates back accumulating
nol is a difficult task and further efforts are in the organic phase. The following fundamental
needed to search and to replace the three-step aspects have been studied: dose of hydrogen per-
oxide, initial oxidation states of vanadium
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_961-2
2 Phenol Production by Membrane Reactor

catalysts, duration of catalytic tests, and lifetime membrane-supported titania nanoparticles (TiO2-
of the membrane in terms of physical and chem- PVC) as catalyst was used by producing in situ
ical resistance. It was observed that by feeding hydroxyl radicals as oxidant. The reaction was
the oxidant by a micro pump, working in the monitored by gas chromatography–mass spec-
“bulk tube” mode, phenol yield, final phenol con- trometry (GC-MS). The reaction conditions
centration in the organic phase, phenol turnover were optimized and the performance of the
number, and system productivity increased, and microreactor was then compared with the con-
no tar was formed. Initial oxidation state of vana- ventional laboratory scale reaction which used
dium catalysts influenced system performance: hydrogen peroxide as oxidant. The microreactor
indeed improved results in terms of yield gave a better yield of 14 % for phenol compared
(35.2 % vs. 25.1 %), conversion of hydrogen to 0.14 % in the conventional laboratory scale
peroxide to phenol (36.6 % vs. 25.9 %), and reaction. Reaction conditions such as reaction
productivity (0.97 g g(cat) 1 h 1 vs. 0.78 g g time, reaction pH, and applied potential were
(cat) 1 h 1) were obtained by using vanadium optimized. With optimized reaction conditions
(III) chloride compared to vanadium(IV) acetyl selectivity higher than 37 % and conversion of
acetonate. Higher phenol extraction/recovery in benzene higher than 88 % were obtained.
the organic phase (61.1 % vs. 46.3 %) and then The study of a new reactor design with sepa-
higher selectivity (97.5 % vs. 92.8 %) were rate membranes for distributed dosage of hydro-
obtained by increasing test duration from 270 to gen and oxygen, respectively, into
510 min. A weak membrane resistance was microstructured reaction channels for the direct
observed after 246 h of consecutive catalytic conversion of benzene to phenol in the gas phase
runs on the same membrane piece, showing deg- in a palladium membrane reactor has been inves-
radation of the membrane material tigated by Bortolotto and Dittmeyer (2010). The
(polypropylene) caused by the OH radical gener- highest phenol selectivity so far obtained on a
ated in the reacting mixture. palladium-coated PdCu foil at 423 K was 9.6 %
The one-step hydroxylation of benzene to phe- with carbon dioxide being the dominant product.
nol with oxygen and hydrogen was studied by
Shu et al. (2009). It is a promising process, but
there are severe challenges associated with the References
low phenol production. It was shown that the
reaction can be greatly promoted by the simulta- Basheer C (2013) Nanofiber-Membrane-Supported TiO2
as a catalyst for oxidation of benzene to phenol.
neous use of a dense palladium membrane as a
J Chem 2013, Article ID 562305, 7 pages
catalyst and as a hydrogen distributor. This reac- Bortolotto L, Dittmeyer R (2010) Direct hydroxylation of
tion concept with palladium membranes was benzene to phenol in a novel microstructured mem-
tested under different reaction conditions, but it brane reactor with distributed dosing of hydrogen and
oxygen. Sep Purif Technol 73:51–58
was found that the palladium membranes were Molinari R, Poerio T (2010) Remarks on studies for direct
almost inert for both the target reaction and the production of phenol in conventional and membrane
benzene combustion. The authors summarized reactors. Asia-Pac J Chem Eng 5:191–206
and compared their results with those reported Molinari R, Poerio T, Argurio P (2006) One-step produc-
tion of phenol by selective oxidation of benzene in a
in the literature investigating the effects of the
biphasic system. Catal Today 118:52–56
membrane preparation method and the combus- Molinari R, Argurio P, Poerio T (2012) Vanadium(III) and
tion of hydrogen and benzene. The hypotheses on vanadium(IV) catalysts in a membrane reactor for
the mechanism and feasibility of the membrane benzene hydroxylation to phenol and study of mem-
brane material resistance. Appl Catal Gen
concept are also given.
437:131–138
A simple, low-cost design of glass capillary Shu SL, Huang Y, Hu XJ, Fan YQ, Xu NP (2009) On the
microreactor for the catalytic oxidation of ben- membrane reactor concept for one-step hydroxylation
zene to phenol at ambient conditions was studied of benzene to phenol with oxygen and hydrogen.
J Phys Chem C 113:19618–19622
by Basheer (2013). Polyvinylchloride-nanofiber-
P

Phenol Recovery Using Membrane that resulted in a decrease of phenol mass


Contactor transfer.
Pertraction of dimethylcyclopropane-
Raffaele Molinari carboxylic acid (DMCCA) and phenol in a new
Dip.to di Ingegneria per l’Ambiente e il hollow-fiber (HF) contactor of three liquid phases
Territorio e Ingegneria Chimica (DIATIC), with distributed U-shaped bundles of micropo-
Università della Calabria, Rende (CS), Italy rous HF was studied by Schlosser et al. (2002).
Trioctylamine (TOA), Hostarex A327, and
Cyanex 47 1 X have been used as carriers. The
Phenol recovery from different aqueous solutions performance of this contactor is similar to other
(industrial wastewater and process water) is of HF contactors. Its advantage is that both bundles
wide interest from environmental and industrial of fibers can elongate without deformation of
point of view. Among the various recovery pro- fibers and maldistribution of fibers in the bundles.
cesses, some of the involving membranes are Pulsation of the membrane phase increases the
described in the following. transport rate by 35–61 %, and it reaches a pla-
The recovery of phenol from aqueous solu- teau value at the pulsation velocity of about
tions with CYANEX (R) 923 was studied by 1.1 mm  s 1. With increasing velocity of the
Cichy et al. (2001). Classical dispersive extrac- feed in the fiber lumen, the value of the overall
tion and three membrane extraction-stripping mass-transfer coefficient increases, but soon a
systems (bulk liquid membranes, three-phase steady value is approached at the velocity of
hollow-fiber contactor, and two hollow-fiber about 5.5 cm  s 1. The diffusion resistances in
module setup) were used. It was found that a series model do not describe the pertraction of
CYANEX (R) 923 was a convenient carrier for DMCCA well. The suggested new diffusion-
recovery of phenol from aqueous streams in reaction model, considering the resistance based
extraction-stripping membrane processes. The on the kinetics of the stripping reaction, fits
problem of emulsion formation, so important in experimental data well. Not only the rate of the
dispersive extraction, was avoided. Both mass- acid-carrier complex decomposition but also that
transfer experiments in different membrane sys- of the DMCCA dimer decomposition has to be
tems and measurement of the dynamic interfacial considered. The estimated values of the apparent
tension demonstrated the importance of the inter- reaction rate constant were for the membrane
facial phenomena occurring in the stripping with TOA 1.91  10 6 m  s 1 and for pure
stage. A blocking of this interface was observed n-alkanes 5.78  10 6 m  s 1. The kinetic resis-
tance on the stripping interface represents
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_962-2
2 Phenol Recovery Using Membrane Contactor

20–60 % of the overall mass-transfer resistance, steps of mass transfer were also identified in
and its value is comparable to the diffusion resis- both extraction and stripping modules. The
tance of both walls. major resistance in extraction and stripping was
Application of membrane techniques in the aqueous phase and in the membrane phase,
(pervaporation and membrane-based solvent respectively.
extraction) and adsorption to the removal of phe- The removal of phenols from wastewater has
nol from solutions modeling wastewater from been investigated under various operational con-
phenol production by cumene oxidation process ditions using hydrophobic hollow-fiber mem-
was investigated by Kujawski et al. (2004). The brane contactors (Shen et al. 2012).
transport and separation properties of composite Experimental overall mass-transfer coefficients
membranes PEBA, PERVAP 1060, and were obtained in both handmade and Liqui-
PERVAP 1070 in pervaporation of water-phenol Cel™ modules. Model predictions based on a
mixtures were determined. It was found that the resistance in series model with solvent-filled
best removal efficiency of phenol was obtained membrane pores matched well with experimental
using the PEBA membrane. MTBE, cumene, and values for tributyl phosphate/Shellsol extraction
the mixture of hydrocarbons were applied in the systems. However, the predictions were in poor
membrane-based phenol extraction. Extra-flow agreement with experimental data obtained when
contactor with Celgard X-30 polypropylene 50 % pentanol/xylene was used to treat industrial
hollow-fiber porous membranes was used in the wastewater in the handmade module. Further
experiments. MTBE was found the most efficient analysis showed that the operational pressure on
extractant. Adsorption of phenol on the different the aqueous side and the breakthrough pressure
Amberlite resins was also investigated. Among for the two solvents probably influenced the posi-
the Amberlite resins of various grades used, the tion of the interface within the membrane pores.
Amberlite XAD-4 had the best properties in the This change in wetting patterns resulted in sig-
phenol removal from the aqueous solutions. It nificant differences in mass transfer and solute
was shown that regeneration of the adsorbent recovery which can be accounted for by adjusting
bed could be effectively performed with sodium the position of the interface within the membrane
hydroxide solution. fiber.
The extraction and stripping of phenol using a
solution of tributyl phosphate in kerosene in a
hydrophobic polypropylene hollow-fiber mem- References
brane contactor was studied by Shen
et al. (2009). The effect of the aqueous and the Cichy W, Schlosser S, Szymanowski J (2001) Recovery of
phenol with CYANEX((R)) 923 in membrane
organic phase flow rates on the overall mass-
extraction-stripping systems. Solvent Extr Ion Exch
transfer coefficient for both extraction and strip- 19:905–923
ping steps was investigated. Experimental values Kujawski W, Warszawski A, Ratajczak W, Porebski T,
of the overall mass-transfer coefficient were Capala W, Ostrowska I (2004) Removal of phenol
from wastewater by different separation techniques.
determined and compared with predicted values
Desalination 163:287–296
from the resistance in series model. Results Shen SF, Smith KH, Cook S, Kentish SE, Perera JM,
showed that the overall mass-transfer coefficients Bowser T, Stevens GW (2009) Phenol recovery with
for extraction were about one order of magnitude tributyl phosphate in a hollow fiber membrane
contactor: experimental and model analysis. Sep
greater than those measured during the stripping Purif Technol. 69:48–56
process. The experimental values were in good Shen SF, Kentish SE, Stevens GW (2012) Effects of
agreement with the predicted values for the operational conditions on the removal of phenols
extraction module. However, the predicted from wastewater by a hollow-fiber membrane
contactor. Sep Purif Technol 95:80–88
values were slightly overestimated for the strip-
Schlosser S, Sabolova E (2002) Three-phase contactor
ping module. The individual mass-transfer resis- with distributed U-shaped bundles of hollow-fibers
tances were analyzed, and the rate-controlling for pertraction. J Membr Sci 210:331–347
P

Phenol Separation on PV Membrane adsorption over activated carbons and polymeric


Reactor and inorganic adsorbents, membrane
pervaporation, and membrane-solvent extraction,
Raffaele Molinari are discussed. Destruction technologies such as
Dip.to di Ingegneria per l’Ambiente e il non-catalytic, supercritical, and catalytic wet air
Territorio e Ingegneria Chimica (DIATIC), oxidation; ozonation; non-catalytic, catalytic,
Università della Calabria, Rende (CS), Italy and enzymatic peroxide wet oxidation; electro-
chemical and photocatalytic oxidation; supercrit-
ical wet gasification; destruction with electron
Phenol separation from different aqueous and discharges; as well as biochemical treatments
nonaqueous solutions (industrial wastewater and are also considered. In particular, for the abate-
process water) using pervaporation ment of phenol from gases, condensation, absorp-
(PV) membranes is of wide interest from envi- tion in liquids, adsorption on solids, membrane
ronmental and industrial point of view. In the separation, and thermal, catalytic, photocatalytic,
following, applications of these membranes are and biological oxidation are also described and
described. the experimental conditions and performances of
A general review on different membrane pro- the different techniques compared.
cesses and membrane reactors in petrochemical Application of membrane techniques
industry, such as olefin/paraffin separation pro- (pervaporation and membrane-based solvent
cesses, light solvent separation, solvent extraction) and adsorption to the removal of phe-
dewaxing, phenol and aromatic recovery, dehy- nol from solutions modeling wastewater from
drogenation, oxidative coupling of methane, and phenol production by cumene oxidation process
steam reforming of methane were discussed in was investigated by Kujawski et al. (2004a). The
detail by Ravanchi et al. (2009). Besides, separa- transport and separation properties of composite
tion using polymer-inorganic nanocomposite membranes PEBA, PERVAP 1060, and
membranes and wastewater treatment using PERVAP 1070 in pervaporation of water-phenol
membrane bioreactors are reported. The avail- mixtures were determined. It was found that the
able technologies for the abatement of phenol best removal efficiency of phenol was obtained
from water and gaseous streams were briefly using the PEBA membrane. MTBE, cumene, and
reviewed, and the recent advancements summa- the mixture of hydrocarbons were applied in the
rized by Busca et al. (2008). In this work separa- membrane-based phenol extraction. Extra-Flow
tion technologies, such as distillation, liquid- contactor with Celgard X-30 polypropylene
liquid extraction with different solvents, hollow-fiber porous membranes was used in the
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_963-2
2 Phenol Separation on PV Membrane Reactor

experiments. MTBE was found the most efficient concentration of phenol from 0 to 7 wt.%. The
extractant. Adsorption of phenol on the different total flux also increased up to 930 gm 2h 1 with
Amberlite resins was also investigated. Among increasing phenol partial flux. In the sorption
the Amberlite resins of various grades used, the measurement at 60  C, the concentration of phe-
Amberlite XAD-4 had the best properties in the nol in the membrane was 68 wt.%, which was
phenol removal from the aqueous solutions. It higher than that of the permeate solution.
was shown that regeneration of the adsorbent The effect of the methylene group length in
bed could be effectively performed with sodium poly(alkylene glycols) on permselectivity and
hydroxide solution. solubility of phenol was studied by Hoshi
Application of pervaporation and adsorption et al. (2000) in dilute aqueous solution through
to the removal of phenol from solutions modeling polyurethane membranes by pervaporation. The
wastewater from phenol production with cumene poly(alkylene glycols) were obtained by poly-
oxidation process was investigated by Kujawski condensation of 1,6-hexanediol, 1,8-octanediol,
et al. (2004b). The transport and separation prop- and 1,10-decanediol with a sulfuric acid catalyst.
erties of composite membranes PEBA, PERVAP Polyethyleneglycol and polytetramethyle-
1060, and PERVAP 1070 in pervaporation of neglycol were commercially available. Progress
water-acetone, water-phenol, and water-phenol- of the polymerization in the poly(alkylene gly-
acetone mixtures were determined. It was found cols) was confirmed by FTIR, 1H-NMR analysis,
that all membranes were selective toward phenol. and size-exclusion chromatography (SEC) mea-
The PEBA membrane showed the best selectiv- surements. The polyurethanes were obtained by
ity. However, this membrane is not actually polyaddition reaction of
available on the commercial scale. Thus, in the 1,6-hexamethylenediisocyanate and the poly
practical applications, PERVAP-1060 and (alkylene glycol) and were confirmed by FTIR
PERVAP-1070 could be used. Adsorption of analysis and SEC measurements. The phenol
phenol on the different Amberlite resins was concentration in a permeate liquid increased
also investigated. Among the Amberlite resins from 25.1 to 36.2 wt.%, and the phenol partial
of various grades used, the Amberlite XAD-4 flux also increased from 49.3 to 68.9 gm 2h 1
had the best properties in decontamination of with increasing the methylene group length in the
aqueous phenol solutions. It was shown that poly(alkylene glycols), whereas the water partial
regeneration of the adsorbent bed could be effec- flux slightly decreased. As a result of sorption
tively performed with sodium hydroxide measurements, the change in the degree of swell-
solution. ing was small, and the phenol concentration in the
The separation of a phenol-water mixture membrane increased from 42.1 to 70.8 wt.%. The
using a polyurethane membrane by a increase in the methylene group length of the
pervaporation method was investigated by poly(alkylene glycols) should contribute to an
Hoshi et al. (1997). Polyurethane was selected increase in the hydrophobicity of the polyure-
as a membrane material because its affinity for thane so that the solubility of phenol to the mem-
phenol was considered to be high and was pre- brane should increase. The phenol concentration
pared by the polyaddition of in the permeate liquid and the phenol partial flux
1,6-diisocyanatohexane and polytetramethyle- increased with an increase in the methylene
neglycol. The polyurethane layer was group length of the poly(alkylene glycols) due
sandwiched with a porous polypropylene mem- to the increase in the phenol solubility for the
brane (Celgard ® 2500). Pervaporation measure- polyurethane membranes.
ments were carried out under vacuum on the
permeate side, and the permeate vapor was col-
lected with a liquid nitrogen trap. The phenol
concentration in the permeate solution increased
from 0 to 65 wt.% with increasing feed
Phenol Separation on PV Membrane Reactor 3

References group length in poly(alkylene glycols). J Appl Polym


Sci 76:654–664
Busca G, Berardinelli S, Resini C, Arrighi L (2008) Tech- Kujawski W, Warszawski A, Ratajczak W, Porebski T,
nologies for the removal of phenol from fluid streams: Capala W, Ostrowska I (2004a) Removal of phenol
a short review of recent developments. J Hazard Mater from wastewater by different separation techniques.
160:265–288 Desalination 163:287–296
Hoshi M, Kogure M, Saitoh T, Nakagawa T (1997) Sep- Kujawski W, Warszawski A, Ratajczak W, Porebski T,
aration of aqueous phenol through polyurethane mem- Ostrowska I (2004b) Application of pervaporation and
branes by pervaporation. J Appl Polym Sci adsorption to the phenol removal from wastewater.
65:469–479 Sep Purif Technol 40:123–132
Hoshi M, Ieshige M, Saitoh T, Nakagawa T (2000) Sepa- Ravanchi MT, Kaghazchi T, Tahereh, Kargari A (2009)
ration of aqueous phenol through polyurethane mem- Application of membrane separation processes in pet-
branes by pervaporation. III. Effect of the methylene rochemical industry: a review. Desalination
235:199–244
F

Flat Sheet Membrane Photocatalytic the initial 4NP concentration (40 mg/l) after a
Reactor transient period of 300 min.
In another method, the catalyst, TiO2 P25
Raffaele Molinari Degussa, was immobilized by physical deposi-
Dip.to di Ingegneria per l’Ambiente e il tion on a flat-sheet polymeric membrane, and
Territorio e Ingegneria Chimica (DIATIC), 4NP was used as a model molecule to evaluate
Università della Calabria, Rende, CS, Italy the reactor performance (Molinari et al. 2000).
A preliminary investigation of the stability, under
UV irradiation, of some eligible polymeric mem-
When membrane configuration is flat type and it branes was carried out by using scanning electron
is coupled to a photocatalytic reaction, the reactor microscopy (SEM), optical microscopy (OM),
can be named flat-sheet membrane photocatalytic determinations of water permeation flux (WPF),
reactor. and total organic carbon (TOC). These tests
A recirculation cell containing various types showed that commercial membranes made of
of flat-sheet membranes which were able to retain fluoride + PP (FS 50 PP-Dow), polysulfone +
the suspended catalyst and partially selective to PP (GR 51 PP-TechSep), and polyacrylonitrile
the pollutant was studied by Molinari (PAN-TechSep) seemed to be quite stable to
et al. (2001). The membranes were NTR7410 UV light over a 24 h period of irradiation. Immo-
and NTR7450 (Nitto Denko), N30F and bilization of TiO2 onto membranes by
NF-PES-010 (Hoechst), and MPCB0000R98 ultrafiltrating TiO2 suspensions showed an opti-
(SEPAREM). The measured permeate flux was mal layer density slightly >2.04 mg TiO2 per cm2
in the range 5–30 l/h m2 at 4 bar, and all mem- of membrane surface area. Results obtained from
branes showed both a rejection and a capacity to membrane reactor studies indicated that the
adsorb the pollutant with a transitory phase vary- observed initial rate constants for the degradation
ing from 80 to 400 min at 4 bar. This behavior of 4NP were almost independent on the amount
could be a benefit for the process because oscil- of TiO2 employed over the range
lations in the pollutant concentration were not 0.76–4.08 mg/cm2. A 50 % weight degradation
transmitted in the permeate. Three factors, rejec- of 4NP after 5 h of irradiation in the presence of
tion, photocatalytic degradation, and adsorption, air was obtained. An almost complete degrada-
were able to maintain the 4-nitrophenol (4NP) tion of 4NP, instead, was observed in the pres-
concentration in the permeate at very low values. ence of TiO2 suspended in the solution and pure
For the continuous system, the lowest 4NP con- oxygen. The permeate deriving from the mem-
centration in the permeate was 6–7 % (w/w) of brane photoreactor was clear, and 4NP
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_964-4
2 Flat Sheet Membrane Photocatalytic Reactor

concentration was approximately equal to that module was relatively higher than that of the edge
found in the retentate. The possibility of the con- regions when using a single orifice, but more
tinuous reuse of the photocatalyst and the contin- uniformity was achieved with two.
uous separation of products from the reaction Exploration of two major commercialized flat-
medium gave some advantages over traditional sheet and hollow-fiber membranes in a submerged
approaches. membrane fungi reactor fed with a synthetic tex-
A flat-sheet membrane photocatalytic reactor tile wastewater revealed striking differences in the
operates, generally, with suspended solids (the extent and mechanism of fouling between the two
catalyst) and air bubbling (oxygen feed), so, in types, indicating a case-specific scope of choice
the following, some cases of interest for operat- between them for industrial wastewater treatment
ing such reactors are reported. (Hai et al. 2005). The hollow-fiber membrane
Selection of a membrane configuration is a exhibited fouling with a cake layer composed of
crucial step in the design process and has a high fungi and starch, intensity being proportional to
impact on further plant operations. Despite the operating flux (0.05–0.3 m/d). Conversely, the
increasing experience with full-scale applica- flat-sheet membrane suffered from immediate
tions, practical knowledge concerning the impact internal pore blocking beyond a critical flux of
of different membrane configurations on process 0.2 m3 m 2 d 1. During the experiment with
performance and operational costs is still lacking. major constituents of the synthetic wastewater
Full-scale performance data of a membrane bio- separately, while media containing only starch
reactor (MBR) comparing the use of flat-sheet and only dye induced negligible fouling, flux-
and hollow-fiber membranes and analyses of the dependent pore blocking was evident for both the
consequences on operation, performance, and hollow-fiber (0.288 m3 m 2 d 1) and flat-sheet
treatment efficiency have been reported by membranes (1.3 m3 m 2 d 1) for the mixture of
Krzeminski et al. (2012). Hollow-fiber configu- starch and dye. Despite that a remarkable 99 %
rations, compared to the flat sheet, are designed color and 97 % TOC removal were achieved by
for higher fluxes, operated at lower concentra- both membranes, fouling with different modes and
tions, cleaned more often, and protected by intensity for the two types under similar conditions
stricter pretreatment. Filterability of activated and for the same type of membrane under different
sludge from municipal MBRs was better than exposure conditions warrants development of
from industrial MBRs and did not depend on suitable modules for such recalcitrant wastewater.
membrane configuration. The energy consump- The oxygen transfer across a microporous,
tion depends more on the influent type than on the flat-sheet membrane with and without a nitrifying
membrane configuration. membrane-aerated biofilm (MAB) was studied
An aerated flat-sheet module focusing on the by Shanahan and Semmens (2006). Clean mem-
effect of bubble distribution on the spatial varia- brane oxygen transfer was quantified via average
tion of surface mass transfer with intermittent mass transfer coefficients and local fluxes calcu-
slug bubbling was studied by Field et al. (2011). lated from profiles of dissolved oxygen
This mode of operation will delay the onset of the (DO) along the membrane length. Stoichiometric
transmembrane pressure jump if biomass calculations and DO profiles were used to
removal is more dependent upon maximum characterize oxygen transfer with a nitrifying
shear stress than mean shear stress. Two basic MAB. Comparison of the local fluxes with clean
setups were considered: an orifice in the middle and biofilm-coated membranes revealed that
of the aeration tube, at the base, and two symmet- oxygen transfer was decreased in upstream sec-
rically placed orifices in the aeration tube. With tions of the membrane during cultivation of an
relatively low air rates, a single orifice generates a MAB due to reduced advection and/or turbulence
higher average enhancement than two orifices, near the membrane surface. By contrast, oxygen
but the reverse was found at a relatively higher transfer was increased in downstream sections of
air rate. The enhancement in the center area of the the membrane via bacterial respiration. Oxygen
Flat Sheet Membrane Photocatalytic Reactor 3

fluxes generally decreased in the downstream Hai FI, Yamamoto K, Fukushi K (2005) Different fouling
direction with biofilm-coated membranes; how- modes of submerged hollow-fiber and flat-sheet mem-
branes induced by high strength wastewater with con-
ever, variability in biofilm structure and mem- current biofouling. Desalination 180:89–97
brane coverage altered this trend on several Krzeminski P, Gil JA, van Nieuwenhuijzen AF, van der
occasions. Furthermore, biofilm structures were Graaf JHJM, van Lier JB (2012) Flat sheet or hollow
observed to form via sloughing and settling of fibre – comparison of full-scale membrane bio-reactor
configurations. Desalination Water Treat 42:100–106
biomass at the membrane surface. Thus mem- Molinari R, Mungari M, Drioli E, Di Paola A, Loddo V,
brane configuration may have a significant influ- Palmisano L, Schiavello M (2000) Study on a
ence on oxygen transfer rates in membrane photocatalytic membrane reactor for water purifica-
reactors. tion. Catal Today 55:71–78
Molinari R, Grande C, Drioli E, Palmisano L, Schiavello
M (2001) Photocatalytic membrane reactors for deg-
radation of organic pollutants in water. Catal Today
References 67:273–279
Shanahan JW, Semmens MJ (2006) Influence of a nitrify-
Field RW, Zhang KS, Cui ZF, Hwang BK (2011) Flat ing biofilm on local oxygen fluxes across a micro-
sheet MBRs: analysis of TMP rise and surface mass porous flat sheet membrane. J Membr Sci 277:65–74
transfer coefficient. Desalination Water Treat
35:82–91
P

Photocatalytic Membrane Reactor: external lamp placed on a batch reactor


Conversion of Organic Compounds containing the aqueous solution with the catalyst
in suspension; by means of a peristaltic pump, the
Raffaele Molinari solution is withdrawn from the photocatalytic
Dip.to di Ingegneria per l’Ambiente e il reactor to a membrane contactor module in
Territorio e Ingegneria Chimica (DIATIC), which a benzene solution is present as strip phase.
Università della Calabria, Rende (CS), Italy A set of preliminary experiments were
performed in order to select the operating condi-
tions to be employed in the batch and membrane
Photocatalytic synthesis in membrane reactors is systems. Due to the low solubility of benzene in
still at a preliminary research stage, despite the water and to its high volatility, it was necessary to
great potentiality of photocatalytic processes, work with an excess of substrate in solution. By
especially when they are coupled with a mem- comparing the data in batch experiments
brane separation system. obtained at pH values equal to 5.5 and 3.1, it
The possibility of using a membrane was observed that the more acidic pH condition
photoreactor for organic synthesis, developing a allowed to obtain a slightly increase of phenol
hybrid system in which the photocatalytic reac- production in the aqueous phase and a constant
tion and the separation of the desired product flux in the organic phase after 2 h (1.27 mmol/
occurs in one step is of high interest. hm2). Moreover, the area of the three main HPLC
Some results obtained in a photocatalytic peaks detected at retention times of 3.0, 3.6, and
membrane contactor (PMC) for the one-step syn- 3.9 min indicated that a lower formation and
thesis of phenol, and its simultaneous separation, extraction of these intermediates occurred at the
are reported by Molinari et al. (2009). TiO2 has acidic pH.
been used as catalyst, benzene as both reactant Other works concerning photocatalytic con-
and extraction solvent, and a polypropylene versions are reported in the following. Selective
membrane to separate the organic phase from oxidation of various primary and secondary alco-
the aqueous reactive environment. To avoid sec- hols was studied by Pillai and Sahle-Demessie
ondary products and to obtain an efficient phenol (2002) in a gas phase photochemical reactor
production, the use of a membrane system, with using immobilized TiO2 catalyst. An annular
high phenol permeability and complete rejection photoreactor was used at 463 K with an average
of the catalyst, coupled with the photocatalytic contact time of 32 s. The system was found to be
process, seems a useful solution. The membrane specifically suited for the selective oxidation of
photoreactor built in this study consists of an primary and secondary aliphatic alcohols to their
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_965-2
2 Photocatalytic Membrane Reactor: Conversion of Organic Compounds

corresponding carbonyl compounds. Benzylic kinetics of the photoprocess which occurs


alcohols gave higher conversions, however, through two parallel pathways: (i) partial oxida-
with more secondary reaction products. The reac- tion to the corresponding aldehyde and (ii) total
tion mechanism for various products formed was oxidation to CO2 and H2O. On these grounds, the
explained. The effects of different reaction influence of liquid flow rate, inlet concentrations
parameters, such as O2/alcohol ratio, water of alcohol and oxygen, catalyst amount, and irra-
vapor, UV light, and contact time, were studied. diation power on the photoreactivity were stud-
The presence of oxygen was found to be critical ied. A kinetic model like that of Langmuir-
for the photooxidation. Water vapor in the feed Hinshelwood satisfactorily fitted the experimen-
was also found to be beneficial, although it was tal results and allowed determination of the
not as critical as in hydrocarbon oxidation, where values of model parameters. It was found that
it was necessary for hydroxylating the catalyst all these parameters are positively affected by
surface and sustaining its activity. In alcohol oxi- an increase of radiant energy absorbed by the
dation, surface hydroxylation could be partially catalyst. All the reactivity results indicate that
provided by the hydroxyl groups of the alcohol the partial oxidation pathway is favored by the
itself. Catalyst deactivation was also observed low flux of absorbed photons and by low oxygen
and it was attributed to the surface accumulation coverage on the TiO2 surface; opposite condi-
of reaction products. However, the catalyst tions favor the mineralization pathway.
regained its original activity after regeneration The photoproduction of vanillin was studied
by calcination in air for 3 h at 723 K. in aqueous medium starting from trans-ferulic
Selective photocatalytic oxygenation of vari- acid, isoeugenol, eugenol, or vanillyl alcohol by
ous substrates was achieved using organic using both commercial and home-prepared TiO2
photocatalysts via photoinduced electron transfer samples as photocatalysts (Augugliaro
reactions of photocatalysts with substrates and et al. 2012). The visible light-induced oxidation
dioxygen under visible light irradiation of trans-ferulic acid by TiO2 photocatalysis was
(Fukuzumi and Ohkubo 2013). Photoinduced also carried out under visible light via the forma-
electron transfer from benzene to the singlet tion of a charge-transfer complex (Parrino
excited state of the 3-cyano-1- et al. 2012). A drawback for this type of photore-
methylquinolinium ion enabled the oxidation of action is the relatively low selectivity observed
benzene by dioxygen with water to yield phenol and the presence of other products. The combi-
selectively. Alkoxybenzenes were obtained when nation of photocatalysis and pervaporation by
water was replaced by alcohols under otherwise using nonporous membranes has been suggested
the same experimental conditions. Photocatalytic to separate the vanillin or other aldehydes from
selective oxygenation reactions of aromatic com- the irradiated suspension to avoid their subse-
pounds was also achieved using an electron quent oxidation, increasing in such a way the
donor-acceptor, 9-mesityl-10-methylacridinium selectivity (Camera Roda et al. 2010; Camera
ion acting as a photocatalyst, and dioxygen as Roda et al. 2013). The mild experimental condi-
an oxidant under visible light irradiation. tions used suggest that heterogeneous
The most recent advances in the application of photocatalysis could be in some cases an alterna-
heterogeneous photocatalysis to synthesize valu- tive green route for replacing environmentally
able compounds by selective oxidation and hazardous processes with safe and energy effi-
reduction are reported by Palmisano et al. (2010). cient routes.
The photocatalytic oxidation of 4-
methoxybenzyl alcohol in water was performed
in a fixed bed continuous annular reactor by using
References
a home-prepared TiO2 catalyst supported on
Pyrex glass beads (Yurdakal et al. 2010). The Augugliaro V, Camera Roda G, Loddo V, Palmisano G,
investigation was aimed to modeling the complex Palmisano L, Parrino F, Puma MA (2012) Synthesis of
Photocatalytic Membrane Reactor: Conversion of Organic Compounds 3

vanillin in water by TiO2 photocatalysis. Appl Catal Palmisano G, García-López E, Marcı̀ G, Loddo V,
Environ 111–112:555–561 Yurdakal S, Augugliaro V, Palmisano L (2010)
Camera Roda G, Augugliaro V, Loddo V, Palmisano L, Advances in selective conversions by heterogeneous
Palmisano G (2010) Production of aldehydes by oxi- photocatalysis. Chem Commun 46:7074–7089
dation in aqueous medium with selective recovery of Parrino F, Augugliaro V, Camera Roda G, Loddo V,
the product by means of pervaporation. Patent López-Muñoz MJ, Márquez-Álvarez C, Palmisano G,
RM10A000319 Palmisano L, Puma MA (2012) Visible light induced
Camera Roda G, Augugliaro V, Cardillo A, Loddo V, oxidation of trans-ferulic acid by TiO2 photocatalysis.
Palmisano G, Palmisano L (2013) A pervaporation J Catal 295:254–260
photocatalytic reactor for the green synthesis of vanil- Pillai UR, Sahle-Demessie E (2002) Selective oxidation of
lin. Chem Eng J 224:136–143. DOI: 10.1016/j. alcohols in gas phase using light-activated titanium
cej.2012.10.037 dioxide. J Catal 211:434–444
Fukuzumi S, Ohkubo K (2013) Selective photocatalytic Yurdakal S, Loddo V, Palmisano G, Augugliaro V,
reactions with organic photocatalysts. Chem Sci Berber H, Palmisano L (2010) Kinetics of 4-
4:561–574 methoxybenzyl alcohol oxidation in aqueous solution
Molinari R, Caruso A, Poerio T (2009) Direct benzene in a fixed bed photocatalytic reactor. Ind Eng Chem
conversion to phenol in a hybrid photocatalytic mem- Res 49:6699–6708
brane reactor. Catal Today 144:81–86
P

Photocatalytic Membrane Reactor: According to visual observations of the used


Degradation of Organic Compounds membranes and the estimation of back-transport
velocities of the solutes, a substantial amount of
Raffaele Molinari TiO2 deposited on the membrane induced a
Dip.to di Ingegneria per l’Ambiente e il higher amount of humic acids to accumulate at
Territorio e Ingegneria Chimica (DIATIC), the membrane through the adsorption onto TiO2
Università della Calabria, Rende, CS, Italy particles. The humic-acid-laden TiO2 particles
offered more than four times higher specific
cake resistance with a substantially increased
Degradation of organic compounds in compressibility coefficient than TiO2 particles
photocatalytic membrane reactors has been one alone. The higher the cross-flow velocities, the
of the first applications in the combination of greater the UV254 removal achieved. This was
photocatalysis and membranes. The possibility because the rise of cross-flow velocities contrib-
of using a membrane photoreactor for degrada- uted to the reduction of concentration polariza-
tion of organics, developing a hybrid system in tion at the membrane surface, thereby resulting in
which the photocatalytic reaction and the separa- a decrease of the driving force for humic acids to
tion of the desired product occur in only one pass through the membrane. When photocatalytic
device, is of high interest. Some results obtained reactions took place with UV illumination,
in this application are reported in the following. UV254 removal efficiencies of the permeate
The ability of cross-flow ultrafiltration (UF), were improved markedly, and also the permeate
combined with photocatalytic reactions, to sepa- flux was kept at a constant level without any sign
rate TiO2 photocatalysts from treated water in of fouling. Although humic acids were not
photocatalytic drinking water treatment was completely mineralized by photocatalysis, the
investigated by Lee et al. (2001). The effect of degradation of the humic acids helped to enhance
natural organic matter (i.e., humic acids) and the UF flux, as they were transformed to less
cross-flow velocities on UF fluxes and organic adsorbable compounds.
removal was explored with and without UV irra- A photocatalytic reaction system, composed
diation in the photocatalytic reactor. The interac- of solution and gas spaces divided by a thin
tion between the two solutes in the system, humic Teflon film and TiO2-coated mesh or cloth, for
acids and TiO2 photocatalysts, played a signifi- the treatment of contaminated aqueous solutions
cant role in the formation of dense cake layers at was developed to be operated with enhanced
the membrane surface, leading to a greater flux aeration without bubbling of air in the solution
decline during ultrafiltration of TiO2 particles. (Villacres et al. 2003). First, the photocatalytic
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_966-2
2 Photocatalytic Membrane Reactor: Degradation of Organic Compounds

activities of TiO2 particles immobilized on two The experimental results showed a satisfactory
kinds of support material, stainless steel mesh degradation efficiency of the photocatalytic
(SSM) and fiberglass cloth (FGC), were investi- membrane process. The influence of various
gated for photocatalytic oxidation of 2-propanol, parameters (e.g., feed concentration,
as a model volatile organic compound, dissolved recirculation rate) has been discussed to obtain
in aerated aqueous solution. The TiO2 particles high reaction rates, operating stability, and high
immobilized on both support materials exhibited membrane rejection, both for substrates and
photocatalytic activity to oxidize 2-propanol into by-products. Congo Red was photodegraded
acetone and carbon dioxide (CO2), and the activ- with higher rate under the same experimental
ity levels of the TiO2 particles immobilized on conditions probably due to its higher adsorption
the two kinds of support materials were compa- onto the catalyst surface. It was possible to treat
rable. Presumably due to the presence of a small successfully highly concentrated solutions
amount of metal species originating in SSM that (500 mg/L) of both dyes by means of a continu-
might work as reduction catalysts, molecular ous process obtaining good values of permeate
hydrogen H2 was also liberated on the TiO2- fluxes (30–70 L/m2h); this could be interesting
immobilized SSM. Results of analysis of weight for industrial applications. The reactor containing
loss after photoirradiation suggested that the sta- the suspended photocatalyst was significantly
bility of the TiO2-immobilized FGC was better more efficient than the reactor containing the
than that of the TiO2-immobilized SSM. On the catalyst entrapped into the membrane.
basis of these results, FGC was employed in An advanced oxidation process (AOP) with
construction of a photocatalytic reactor equipped reactor capacity of 150 L, using ultraviolet
with an O2-permeable Teflon membrane in order (UV) radiation and TiO2 photocatalyst, was eval-
to make oxygen pass from a gas space to a solu- uated for the destruction of toxic organic chemi-
tion space and to keep the surface of the cal, bisphenol A (BPA) by Thiruvenkatachari
immobilized TiO2 photocatalyst, facing an aque- et al. (2005). TiO2, in the form of powder, was
ous solution containing volatile organic com- suspended as slurry in the water avoiding the
pounds, saturated with dissolved O2. From the commonly adopted practice of immobilizing it
results of photocatalytic oxidative decomposition onto a carrier material such as glass, concrete,
of 2-propanol, it was clarified that the surfaces of or ceramics. Adsorption of BPA by TiO2 was
TiO2 particles could be sufficiently supplied with evaluated and was performed as a pretreatment
O2 from the gas space through the membrane to to AOP. The combined effect of ozone with the
accelerate the oxidation. AOP process was also studied. Coupling ozone
Dyes are organic compounds used in textile, with UV/TiO2 brought about a synergistic effect
food, and drug industries, and their abatement on BPA degradation and 10 ppm of BPA, and the
represents one of the main problems in the treat- intermediate organic compounds were
ment processes because generally they are very completely removed within 3 h. The highlight
stable toxic compounds. Two commercial of this study was the simultaneous degradation
azo-dyes, i.e., Congo Red (C32H22N6Na2O6S2) of BPA and separation of TiO2 particles from
and Patent Blue (C27H31N2NaO6S2), in aqueous water after the photocatalytic treatment, in order
solution were degraded in a photocatalytic mem- to obtain reusable quality water. Separation of
brane reactor (Molinari et al. 2004) by using TiO2 TiO2 particles was carried out by a unique
Degussa P25 as the catalyst. Different system two-stage coagulation and settling process
configurations and irradiating sources were stud- followed by submerged hollow fiber
ied, and the influence of some operational param- microfiltration membrane technique. With initial
eters such as the pressure in the membrane cell turbidity of 4,000 NTU, the turbidity of the final
and the initial concentration of the substrates permeate water was well below 0.1 NTU. Some
were determined. A comparison between of the main advantages of this hybrid treatment
suspended and entrapped TiO2 was also done. system include the possibility of large-scale
Photocatalytic Membrane Reactor: Degradation of Organic Compounds 3

treatment, complete and efficient BPA and its nanofiltration (NF) and ultrafiltration (UF), but
organic intermediates degradation, easy separa- these systems can lead to membrane fouling.
tion and reuse of TiO2 that resulted free from Only the combination of photocatalysis and
chemical coagulant contaminants, reusable qual- membrane distillation avoids this problem, but
ity water, and potentiality for continuous opera- it needs energy to reach pervaporation phenom-
tion with simple process modifications. ena. The MPR system worked at ambient temper-
A study of the photodegradation of different ature, with the membrane used as a barrier for
pharmaceuticals [furosemide, ranitidine particles and to extract the organic compounds
(hydrochloride), ofloxacine, phenazone, from the turbid water without transmembrane
naproxen, carbamazepine, and clofibric acid] in pressure. Thus it was possible to separate the
aqueous medium at various pHs by using a batch polluted turbid water from the photoreactor com-
photoreactor and a photocatalytic membrane partment and to separate TiO2 continuously from
reactor working in recirculation regime was car- the treated water. The photocatalytic reaction and
ried out by Molinari et al. (2006). Polycrystalline dialysis were studied separately before the MPR
TiO2 was used as the photocatalyst, and different process was developed. A model pollutant,
membranes (NTR 7410, PAN GKSS HV3/T, 2,4-dihydroxybenzoic acid (2,4-DHBA), was
N 30F, NF PES 10) were tested. A different mineralized from turbid waters by
adsorption of the substrates onto the catalyst sur- photocatalysis. By means of the membrane, the
face was observed owing to the hydrophilic/ TiO2 remained in the photoreactor compartment
hydrophobic character of the catalyst, depending without filtration and bentonite was kept away
on the pH. The photodegradation of the seven from the photoreactor.
molecules in the batch reactor was successfully The degradation of toxic organic compounds
carried out and the behavior was in accordance such as trichloroethylene (TCE) in water, using a
with pseudo-first-order kinetics. Furosemide and combined photocatalysis/microfiltration
ranitidine were selected to carry out the study of (MF) system, was focused by Choo
rejection and photodegradation in the hybrid et al. (2008). The performances of the hybrid
membrane system. The permeate flux of the system were investigated in terms of the removal
treated water was in the 31.5–60.0 L/(hm2) efficiency of TCE and membrane permeability, in
range for NTR 7410 membrane, whereas rejec- the presence or absence of humic acids and at
tion values in the range 10–60 % for furosemide different pHs. The fate of TCE during the
and 5–30 % for ranitidine in the dark (without photocatalytic reactions was checked in order to
photoreaction) were found. The degradation in evaluate the feasibility of the photocatalytic
the hybrid membrane photoreactor showed that membrane reactor (PMR). Greater TCE degrada-
the photocatalyst was retained by the membrane tion (>60 %) was achieved with an increase in
in the reaction ambient, while the membrane the TiO2 dosage (up to 1.5 g/L) in PMR, but a
rejection toward the pollutants was not very sat- substantially large TiO2 dosage brought about a
isfactory. A net decrease of the rejection down to decrease in TCE degradation efficiency. The
0 was observed in the contemporary presence of photocatalytic decomposition of TCE appeared
light, photocatalyst, and oxygen. to be more effective at acidic pH conditions than
The combination of a dialysis membrane and a at a neutral or alkaline pH. The alkalinity and the
photocatalytic reactor into an original membrane addition of humic acids into the feedwater did not
photoreactor (MPR) to mineralize organic com- produce a significant effect on TCE degradation,
pounds contained in artificial turbid waters which while humic acids (whose dose was 1 mg/L as
were obtained by using natural clay named ben- TOC) in the feedwater played a role in a decline
tonite was studied by Azrague et al. (2007). Var- of permeability by 60 %. Membrane permeability
ious systems have been described in the in the PMR was also affected by tangential veloc-
literature, combining photocatalysis with ities. An improvement of 60 % in flux was
pressure-driven membrane techniques, such as achieved when the tangential velocity increased
4 Photocatalytic Membrane Reactor: Degradation of Organic Compounds

from 0.19 to 1.45 m/s. This occurred because Molinari R, Pirillo F, Falco M, Loddo V, Palmisano
flow regimes can govern the deposition of TiO2 L (2004) Photocatalytic degradation of dyes by using
a membrane reactor. Chem Eng Process 43:1103–1114
particles on the membrane surface. Molinari R, Pirillo F, Loddo V, Palmisano L (2006) Het-
erogeneous photocatalytic degradation of pharmaceu-
ticals in water by using polycrystalline TiO2 and a
References nanofiltration membrane reactor. Catal Today
118:205–213
Thiruvenkatachari R, Kwon TO, Moon IS (2005) A total
Azrague K, Aimar P, Benoit-Marquie F, Maurette MT solution for simultaneous organic degradation and par-
(2007) A new combination of a membrane and a ticle separation using photocatalytic oxidation and
photocatalytic reactor for the depollution of turbid submerged microfiltration membrane hybrid process.
water. Appl Catal Environ 72:197–204 Korean J Chem Eng 22:938–944
Choo KH, Chang DI, Park KW, Kim MH (2008) Use of an Villacres R, Ikeda S, Torimoto T, Ohtani B (2003) Devel-
integrated photocatalysis/hollow fiber microfiltration opment of a novel photocatalytic reaction system for
system for the removal of trichloroethylene in water. oxidative decomposition of volatile organic com-
J Hazard Mater 152:183–190 pounds in water with enhanced aeration. J Photochem
Lee SA, Choo KH, Lee CH, Lee HI, Hyeon T, Choi W, Photobiol A Chem 160:121–126
Kwon HH (2001) Use of ultrafiltration membranes for
the separation of TiO2 photocatalysts in drinking water
treatment. Ind Eng Chem Res 40:1712–1719
P

Photocatalytic Processes by photocatalysis alone, generally in terms of light


Membrane Operations energy. Depending on the operation coupled with
heterogeneous photocatalysis, two categories of
Raffaele Molinari combinations exist. When the coupling is with
Dip.to di Ingegneria per l’Ambiente e il ultrasonic irradiation, photo-Fenton reaction,
Territorio e Ingegneria Chimica (DIATIC), ozonation, or electrochemical treatment, the
Università della Calabria, Rende (CS), Italy combination affects the photocatalytic mecha-
nisms thus improving the efficiency of the
photocatalytic process. When the coupling is
A photocatalytic process combined with mem- with biological treatment, membrane reactor,
brane operations is a set of reduction and oxida- membrane photoreactor, or physical adsorption,
tion photocatalytic reactions occurring in the the combination does not affect the
presence of a photocatalyst (see “▶ Photocatalytic photocatalytic mechanisms, but it improves the
Process”) and a membrane giving rise to one or efficiency of the overall process. The choice of
more products (see “▶ Photocatalytic Membrane the coupling is related to the type of wastewater
Reactors”) starting from organic or inorganic sub- to be treated. A synergistic effect, giving rise to
strate(s). an improvement of the efficiency of the
Photocatalysis and, in particular, heteroge- photocatalytic process, has been reported in the
neous photocatalysis is a process of great poten- literature for many cases.
tiality for pollutants abatement. To improve the The influence of the type of nanofiltration
overall performance of the photoprocess, hetero- membrane, initial concentration of pollutant,
geneous photocatalysis has been often combined and pH on the photodegradation rate was inves-
with physical or chemical operations, which tigated by Molinari et al. (2002) in discontinuous
affect the chemical kinetics and/or the overall and continuous configurations in a photocatalytic
efficiency. Various possibilities to couple hetero- membrane system with the lamp immersed in the
geneous photocatalysis with other technologies suspension inside the photoreactor by using poly-
to photodegrade organic and inorganic pollutants crystalline TiO2 (Degussa P25) as the catalyst
dissolved in actual or synthetic aqueous effluents and humic acids, organic dyes, and 4-nitrophenol
have been described by Augugliaro et al. (2006). as the pollutants. Two membranes were tested,
These combinations increase the photoprocess i.e., NF-PES-010 (Celgard, Germany) of
efficiency by decreasing the reaction time with polyethersulfone and NTR-7410 (Nitto Denko,
respect to the separated operations or they Japan) of sulfonated polyethersulfone. The last
decrease the cost with respect to heterogeneous one was chosen for all of the photoreactivity
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_967-4
2 Photocatalytic Processes by Membrane Operations

experiments because permeability and rejection bisphenol A (BPA) as the model pollutant. Aera-
tests indicated that it was able to hold both cata- tion was applied in the submerged membrane
lyst and small molecules carrying the same mem- photoreactor (SMPR) to provide (i) mixing,
brane charge (negative), thanks to the Donnan (ii) dissolved oxygen, (iii) mechanical agitation
exclusion. Despite the fluxes ranged between (to prevent agglomeration of TiO2 particles), and
20 and 40 L h 1 m 2 in operating conditions at (iv) shear forces (to remove TiO2 particles from
6 bar and these values were interesting for appli- the membrane surface). It was found that inter-
cation purposes, the rejections of NTR-7410 mittent permeation enhanced the sustainability of
nanofiltration membrane, obtained during opera- the submerged membranes but showed no effect
tion of the membrane photoreactor in the degra- on the photoactivity of the system. An intermit-
dation of humic acids, patent blue dye, and 4- tence aeration frequency (IF) of 0.1 was sufficient
nitrophenol, were significantly lower than those to reduce the fouling rate of the membrane under
obtained in the absence of photodegradation, the experimental conditions. The SMPR appears
probably because of the small molecular size of to be very effective and can achieve removal of
the by-products and of the intermediate species low-concentration organics (such as BPA) in a
produced during the photodegradation process. compact, low-energy system. The combined
This means that in order to select a suitable mem- photocatalytic and membrane processes have
brane, rejection should be determined during been more recently addressed also toward the
operation of the photoreactor. selective production of high-value molecules in
A batch-recirculated photoreactor was com- mild experimental conditions by using suitable
bined with a hollow-fiber membrane ultrafiltra- photocatalysts, solvent, and starting substrates
tion (UF) unit for heterogeneous photocatalysis and membranes (Molinari et al. 2009a, b;
applications. The operation and modeling of the Augugliaro and Palmisano 2010).
UF process on the performance of the integrated
photoreactor-UF process was studied by
Sopajaree et al. (1999). Methylene blue and tita-
References
nium dioxide (Degussa P-25) were used as the
test pollutant and photocatalyst, respectively. The Augugliaro V, Palmisano L (2010) Green oxidation of
influence of cross-flow velocity, transmembrane alcohols to carbonyl compounds by heterogeneous
pressure, and TiO2 dose on the permeate flux photocatalysis. ChemSusChem 3:1135–1138
through the hollow-fiber membrane was Augugliaro V, Litter M, Palmisano L, Soria J (2006) The
combination of heterogeneous photocatalysis with
described. The data were modeled on the basis chemical and physical operations: a tool for improving
of concentration polarization and gel layer for- the photoprocess performance. J Photochem Photobiol
mation at the membrane surface/feed slurry C Photochem Rev 7:127–144
boundary. Chin SS, Lim TM, Chiang K, Fane AG (2007) Hybrid
low-pressure submerged membrane photoreactor for
The photocatalytic degradation of natural the removal of bisphenol A. Desalination 202:253–261
organic matter (NOM) is an attractive option in Choo KH, Tao R, Kim MJ (2008) Use of a photocatalytic
the treatment of drinking water (Choo membrane reactor for the removal of natural organic
et al. 2008). The performance of a submerged matter in water: effect of photoinduced desorption and
ferrihydrite adsorption. J Membr Sci 322:368–374
photocatalytic membrane reactor (PMR) was Molinari R, Borgese M, Drioli E, Palmisano L, Schiavello
investigated with regard to the removal of NOM M (2002) Hybrid processes coupling photocatalysis
and the control of membrane fouling. and membranes for degradation of organic pollutants
The efficiency of a hybrid system combining in water. Catal Today 75:77–85
Molinari R, Caruso A, Palmisano L (2009a)
photocatalysis and membrane filtration in a single Photocatalytic membrane reactors in the conversion
module was investigated. Low-pressure sub- or degradation of organic compounds. In: Drioli E,
merged hollow-fiber membranes were used to Giorno L (eds) Membrane operations, innovative sep-
retain the TiO2 particles in the system by Chin arations and transformations. Wiley-VCH, Weinheim,
pp 335–361
et al. (2007) during the photodegradation of
Photocatalytic Processes by Membrane Operations 3

Molinari R, Caruso A, Poerio T (2009b) Direct benzene heterogeneous photocatalysis. Part II: experiments on
conversion to phenol in a hybrid photocatalytic mem- the ultrafiltration unit and combined operation. J Appl
brane reactor. Catal Today 144:81–86 Electrochem 29:1111–1118
Sopajaree K, Qasim SA, Basak S, Rajeshwar K (1999) An
integrated flow reactor-membrane filtration system for
P

Photodegradation ionic composition of wastewater, types of sol-


vent, oxidant concentration, and calcination tem-
Raffaele Molinari peratures of the photocatalyst (Ahmed
Dip.to di Ingegneria per l’Ambiente e il et al. 2010).
Territorio e Ingegneria Chimica (DIATIC), In the degradation of organic pollutants, vari-
Università della Calabria, Rende (CS), Italy ous compounds such as dyes (Molinari
et al. 2003), drugs (Molinari et al. 2006), pesti-
cide and herbicide derivatives dominant in storm
Photodegradation concerns the breaking of a water, and wastewater effluent have been treated.
molecule to smaller molecules (degradation In the photocatalytic process, the hydroxyl radi-
and/or mineralization) by means of the absorp- cal, which is generated from the oxidation of
tion of photons of suitable wavelength such as adsorbed water as OH , is the primary oxidant
that found in the infrared radiation, visible light, species, while the presence of oxygen prevents an
and ultraviolet light of the solar spectrum. electron–hole pair recombination. In the
Photodegradation also includes the change of photocatalytic degradation of pollutants, when
the shape of a molecule such as protein denatur- the reduction process of oxygen and the oxidation
ation and the addition of other atoms or mole- of pollutants do not proceed simultaneously,
cules. One type of photodegradation reaction is there is an electron accumulation in the CB,
oxidation which is used to purify some drinking thereby causing an increase in the rate of recom-
water and wastewater to destroy pollutants. bination of e and h+. Thus it is of paramount
Photodegradation can be photochemical and importance to prevent electron accumulation in
photocatalytic: in the first case only light is efficient photocatalytic oxidation. In
used, while in the second case a combination of photocatalysis, TiO2 has been studied extensively
light and a semiconductor photocatalyst is used. because of its high activity, desirable physical
In the photocatalytic oxidation process, organic and chemical properties, low cost, and availabil-
pollutants are destroyed in the presence of semi- ity. Among the TiO2 crystalline forms, anatase
conductor photocatalysts (e.g., TiO2 and ZnO), and rutile forms have been investigated exten-
an energetic light source, and an oxidizing agent sively as photocatalysts. Anatase has been
such as oxygen or air. Photocatalytic degradation reported to be more active as a photocatalyst
in aqueous medium is mainly dependent on the than rutile.
solution pH, catalysts and their composition, Heterogeneous photocatalysis involving zinc
organic substrate type (usually pollutants) and oxide (ZnO) emerges as a promising new route
concentration, light intensity, catalyst loading, for water purification process in terms of the
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_968-6
2 Photodegradation

degradation and mineralization of dyes molecule (dyes or other color species). The
discharged into wastewater from textile and major advantage of these systems is that they
other industrial processes (Lam et al. 2012), are able to achieve the degradation of organic
although ZnO can give rise to anodic pollutants by using visible light from the sun as
photocorrosion in aqueous systems, depending energy and O2 in the air as the oxidant under
on the experimental conditions chosen. ambient conditions (Chen et al. 2010).
Removal of nitrogen-containing organic com-
pounds in wastewater by TiO2 photocatalytic
degradation is the result of a strong interaction References
among pollutant structures, TiO2 properties, and
photocatalytic reaction conditions. It is also clear Ahmed S, Rasul MG, Martens WN, Brown R, Hashib MA
(2010) Heterogeneous photocatalytic degradation of
that for each organic pollutant, a unique set of
phenols in wastewater: a review on current status and
conditions may be needed for the optimal perfor- developments. Desalination 261:3–18
mance (Jing et al. 2011). Chen CC, Ma WH, Zhao JC (2010) Semiconductor-
Solid-phase photocatalytic degradation for mediated photodegradation of pollutants under
visible-light irradiation. Chem Soc Rev 39:4206–4219
eco-friendly disposal of polymer such as waste
Jing JY, Liu MH, Colvin VL, Li WY, Yu WW
plastics has been also studied. Composite plastics (2011) Photocatalytic degradation of nitrogen-
embedding photocatalysts into polymer matrix containing organic compounds over TiO2. J Mol
have excellent photocatalytic degradation activ- Catal A-Chem 351:17–28
Lam SM, Sin JC, Abdullah AZ, Mohamed AR (2012) Deg-
ity. They could be degraded effectively in ambi-
radation of wastewaters containing organic dyes
ent air under sunlight exposure (Yang photocatalysed by zinc oxide: a review. Desalin
et al. 2011). Water Treat 41:131–169
Photoelectrochemical cell and the factors that Lianos P (2011) Production of electricity and hydrogen by
photocatalytic degradation of organic wastes in a
affect efficient production of electricity and
photoelectrochemical cell. The concept of the
hydrogen by photocatalytic degradation of photofuelcell: a review of a re-emerging research
(principally) organic and (secondarily) inorganic field. J Hazard Mater 185:575–590
waste materials are reported by Lianos. Materials Molinari R, Pirillo F, Falco M, Loddo V, Palmisano
L (2003) Photocatalytic oxidation of dyes in a mem-
used for making a photoanode and the rest of the
brane reactor. J Catal Mater Environ 2:77–80
components of the cell as well as the models of Molinari R, Pirillo F, Loddo V, Palmisano L (2006) Het-
cell efficiency and photodegradation procedures erogeneous photocatalytic degradation of pharmaceu-
during cell operation have been also described ticals in water by using polycrystalline TiO2 and a
nanofiltration membrane reactor. Catal Today
(Lianos 2011).
118:205–213
Efficient photochemical systems for environ- Yang CJ, Peng TY, Deng KJ, Zan L (2011) Solid-phase
mental remediation can be constituted by a semi- photocatalytic degradation of waste plastics. Prog
conductor and a surface-adsorbed antenna Chem 23:874–879
P

Photoreactor experimental kinetics studies, and it is industri-


ally used when the amount of matter to be treated
Raffaele Molinari is quite small. The semicontinuous reactor is
Dip.to di Ingegneria per l’Ambiente e il flexible but more difficult to model; it allows a
Territorio e Ingegneria Chimica (DIATIC), good control on the reaction rate, as the reaction
Università della Calabria, Rende CS, Italy may be affected by the addition of reagents or by
the subtraction of products. The continuous reac-
tor is suitable for industrial purposes when big
A photoreactor is a chemical reactor device amount of matter must be treated and/or the reac-
which brings photons, a photocatalyst, and reac- tion rate is extremely high. It needs many acces-
tants into contact, as well as collects the reaction sory devices, but it is possible to achieve a very
products deriving from physicochemical trans- good control on the product quality (Loddo
formations. It can assume different shapes and et al. 2009). The utilization of radiation and
modes of operation and can be operated in vari- solid catalysts in a synergic effect for performing
ous environments of temperature and pressure. chemical transformations of species present in
Design a photoreactor means to establish type, liquid or gaseous mixtures makes the heteroge-
mode of operation, size, and optimal operative neous photocatalytic reactors more complex than
conditions. Two general types of photoreactors the heterogeneous catalytic ones.
exist such as batch and plug flow: in the first one, The main components of a photocatalytic sys-
the mixing of reacting mixture is favored as high tem are the photoreactor and the radiation. For
as possible in order to assume a perfectly mixed thermal catalytic processes, the reactor configu-
reactor, while in the second type, mixing is hin- ration is chosen on the basis of (i) mode of oper-
dered in order to assume a perfectly segregated ation, (ii) phases present in the reactor, (iii) flow
reactor. With respect to the operation mode, characteristics, (iv) needs of heat exchange, and
photoreactors are classified in three general (v) composition and operative conditions of the
types: (i) discontinuous reactor which during the reacting mixture source (Braun et al. 1991). In
operation does not exchange matter with the addition to previous parameters, the choice of the
ambient; (ii) semicontinuous reactor which heterogeneous photoreactors is conditioned by
exchanges reagents or products with the ambient; the fact that their geometry and materials must
and (iii) continuous reactor, for which there is a guarantee the penetration of radiation all over the
continuous and equal inlet and outlet of mass. reacting mixture having in mind that the absorbed
The discontinuous reactor is simple and needs photon energy should be equal or higher than the
only few accessories; it is suitable for bandgap of the used photocatalyst. In the case of
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_969-4
2 Photoreactor

stirred photoreactors, the presence of the irradiation rates at the reactor wall below
photocatalyst, usually a powdered micro- or 1  10 6 Einstein cm 2 s 1, and good mixing
nanocrystalline semiconductor, affects in a com- operation (Re >1700), mass transport limitations
plex way the depth of radiation penetration. in the bulk of the fluid can be considered virtually
Photoreactors and, thus, photocatalytic pro- nonexistent.
cesses are applicable in wastewater treatment, The photocatalyst with designed physico-
energy production, chemical synthesis, and chemical properties is the key in the process.
greenhouse gas mitigation. They have the poten- Recent research progress toward the design and
tial to address both the consumption of preparation of porous photocatalysts with struc-
nonrenewable fossil fuels and global warming, tural, compositional, and morphological proper-
two of the greatest problems facing humankind. ties suitable for use in a photocatalytic reactor for
The state-of-the-art in solar photoreactor design water treatment via advanced oxidation processes
to assess those systems which are most applicable have been reviewed by Pan et al. (2010). Various
for industrial-scale implementation has been synthetic strategies for fabricating porous
reviewed by Braham and Harris (2009). Designs photocatalysts with well-defined microscopic
for parabolic trough, compound parabolic, morphologies and nano/mesoscopic active
inclined plate, double-skin sheet, rotating disk, nanobuilding blocks and the synthesis-
water bell, fiber optic, and fixed/fluidized bed component-structure-property relationship work-
photoreactors are qualitatively discussed and ing in photocatalyst design are discussed.
compared. Compound parabolic photoreactors
are most suited to near-term applications at pilot
scale (>1000 L/day) due to their advantageous
References
light-collecting properties and well-known
design methodology. Ballari MD, Alfano OM, Cassano AE (2010) Mass trans-
Engineered photocatalysts, photoreactor sys- fer limitations in slurry photocatalytic reactors: exper-
tems, process optimizations and modelings of the imental validation. Chem Eng Sci 65:4931–4942
photooxidation processes for water treatment, Braham RJ, Harris AT (2009) Review of major design and
scale-up considerations for solar photocatalytic reac-
and a number of potential and commercial tors. Ind Eng Chem Res 48:8890–8905
photocatalytic reactor configurations, in particu- Braun AM, Maurette MT, Oliveros E (1991) Photochem-
lar the photocatalytic membrane reactors, are ical technology. Wiley, New York
discussed by Chong et al. (2010). The main tech- Chong MN, Jin B, Chow CWK, Saint C (2010) Recent
developments in photocatalytic water treatment tech-
nical barrier that impedes commercialization of nology: a review. Water Res 44:2997–3027
semiconductor photocatalytic process was the Loddo V, Augugliaro V, Molinari R, Palmisano L (2009)
post-recovery of the catalyst particles after Photocatalytic membrane reactors, Chapter 10. In:
water treatment. But, nowadays, membrane Basile A, Gallucci F (eds) Simulation of membrane
reactors. Nova Science Publishers, New York,
photoreactors have shown to solve this drawback pp 401–443
(Molinari et al. 2002). Molinari R, Palmisano L, Drioli E, Schiavello M (2002)
The existence of mass transfer limitations in Studies on various reactor configurations for coupling
slurry photocatalytic reactors and experimental photocatalysis and membrane processes in water puri-
fication. J Membr Sci 206:399–415
validation was made in a flat reactor that was Pan JH, Dou HQ, Xiong ZG, Xu C, Ma JZ, Zhao XS
part of a recycling system by Ballari et al. (2010) Porous photocatalysts for advanced water puri-
(2010). When the photocatalytic reaction is not fications. J Mater Chem 20:4512–4528
fast, employing catalyst loadings below 1 g L 1,
H

Hydrogen Production by Water photochemical, photocatalytic, and thermal


Splitting decomposition.
Photocatalytic water-splitting technology
Raffaele Molinari using nano-sized TiO2 has great potential for
Dip. to di Ingegneria per l’Ambiente e il low-cost, environmentally friendly solar-
Territorio e Ingegneria Chimica (DIATIC), hydrogen production to support the future hydro-
Università della Calabria, Rende (CS), Italy gen economy (Fujishima and Honda 1972). Pres-
ently, the solar-to-hydrogen energy conversion
efficiency is too low for the technology to be
Hydrogen is a promising energy vector in many economically sound. The main barriers are the
industries such as metallurgical industry, thermal rapid recombination of photo-generated electron/
treatments, petrochemical industry, food industry, hole pairs and the backward reactions and the
electrical energy production, electronic industry, poor activation of TiO2 by visible light (only
and mechanical industry because of the zero 3–5 % of photons present in the solar light can
environmental impact of the combustion products photoactivate it). In response to these deficien-
(only water). Main sources of hydrogen are fossil cies, some investigators studied the effects of
(reforming of petroleum, reforming of natural gas, addition of sacrificial reagents and carbonate
carbon gasification) and nuclear thermochemical salts to prohibit rapid recombination of electron/
and renewable processes (electrolysis from eolic hole pairs and backward reactions. Other
and photovoltaic electrical energy, solar thermo- research focused on the enhancement of
chemical processes, biomass gasification). Steam photocatalysis by modification of TiO2 by
reforming of hydrocarbons is the dominant tech- means of metal loading, metal ion doping, dye
nology, but today an interesting renewable source sensitization (O’Regan and Grätzel 1991), com-
for hydrogen production is water splitting. The posite semiconductor, anion doping, and metal
theoretical energy to split water to produce H2 ion implantation. Metal ion implantation and
and O2 (e.g., under solar light) is dye sensitization are very effective methods to
extend the activating spectrum to the visible
H2 O þ hn ! H2 þ 1⁄2 O2 range. Therefore, they play an important role in
the development of efficient photocatalytic
DG ¼ 237 kJ mol1 hydrogen production (Ni et al. 2007). The metal
ion-implanted TiO2 could efficiently work as a
Energy for water splitting can be supplied by photocatalyst under visible light irradiation.
various processes such as electrolysis, Some field tests under solar light irradiation
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_970-6
clearly revealed that the Cr ion- or V ion-implanted 1. I2 þ SO2 þ 2H2 O ! 2HI þ H2 SO4 ð120  CÞ
TiO2 samples showed 2–3 times higher 2. 2H2 SO4 ! 2SO2 þ 2H2 O þ O2 ð830  CÞ
photocatalytic reactivity than the un-implanted 3. 2HI ! I2 þ H2 ð450  CÞ
TiO2. Instead, a visible light-responsive TiO2
thin-film photocatalyst, developed by a single pro- In order to overcome the low efficiency due
cess using a radio frequency magnetron sputtering to the poor equilibrium decomposition of HI in
(RF-MS) deposition method, showed high the third reaction, ongoing research is dedi-
photocatalytic reactivity for various reactions cated toward the development of a hydrogen-
such as reduction of NOx, degradation of organic permselective membrane reactor. Proper iden-
compounds, and splitting of H2O under visible tification of suitable membranes (e.g., asym-
and/or solar light irradiations (Takeuchi metric silica membrane) and introduction of
et al. 2012). Cation- or anion-doped metal oxides membrane reactor is proposed to improve the
or metal oxynitride was used to prepare visible efficiency of the overall cycle and make hydro-
light-responsive TiO2 thin films by a radio fre- gen production more economical. The chal-
quency magnetron sputtering method that were lenges are associated toward the development
applied for the separate evolution of H2 and O2 of a membrane reactor which can be applied in
from water under visible or solar light irradiation highly corrosive environment like HI under a
(Matsuoka et al. 2007). A photochemical water- high temperature of about 500  C (Kar
splitting system, composed by two reactors et al. 2012). Perovskites are investigated as
divided by a proton-conducting membrane in potential redox catalyst materials for the ther-
which photocatalytic half reactions of water mochemical production of hydrogen where
reduction and water oxidation took place, was water is dissociated giving rise to the produc-
proposed by Zamfirescu et al. Complex molecular tion of pure hydrogen during the oxidation step.
devices based on ruthenium(bipyridine)(3)(2+) The oxidation and reduction steps can be com-
photosensitizers were dissolved in both reactors, bined in a membrane reactor constructed from
which generate electrons or holes when exposed to dense perovskite membranes toward a continu-
high-energy photonic radiation, and acted as cata- ous and isothermal operation. At steady state
lysts for water splitting. These molecular devices and 900  C, 25  7 cm3(STP)H2 m2 min1 is
for water reduction have a unique property to produced in purified state (Nalbandian
enhance the existence time of photoelectrons, et al. 2009). In a perovskite hollow-fiber mem-
such that the likelihood of generated electron brane, the oxygen permeation flux increased 3.5
pairs to produce a molecule of hydrogen is times more than that of the blank membrane
increased (Zamfirescu et al. 2011). Thermochem- when feeding reactive CH4 onto the permeation
ical cycles using water as raw material and side of the membrane. The membrane was used
nuclear/renewable energies as sources of energy as a reactor to shift the equilibrium of thermal
are believed to be a safe, stable, and sustainable water dissociation for hydrogen production
route of hydrogen production. Among the well- because it allows the selective removal of the
studied thermochemical cycles, the sulfur-iodine produced oxygen from the water dissociation
(S-I) cycle is capable of achieving an energy effi- system. It was found that the hydrogen produc-
ciency of 50 %, making it one of the most efficient tion rate increased from 0.7 to 2.1 mLH2 min1
cycles among all water-splitting processes (Kar cm2 at 950  C after depositing a perovskite Pd
et al. 2012). porous layer onto the perovskite membrane
The S-I cycle is characterized by three basic (Jiang et al. 2010).
reactions as shown below:
Hydrogen Production by Water Splitting 3

References Nalbandian L, Evdou A, Zaspalis V (2009) La(1-x)Sr(x)


MO(3) (M = Mn, Fe) perovskites as materials for
Fujishima A, Honda K (1972) Electrochemical photolysis thermochemical hydrogen production in conventional
of water at a semiconductor electrode. Nature and membrane reactors. Int J Hydrog Energy
238:37–38 34:7162–7172
Jiang HQ, Liang FY, Czuprat O, Efimov K, Feldhoff A, Ni M, Leung MKH, Leung DYC, Sumathy K (2007)
Schirrmeister S, Schiestel T, Wang HH, Caro J (2010) A review and recent developments in photocatalytic
Hydrogen production by water dissociation in surface- water-splitting using TiO2 for hydrogen production.
modified BaCoxFeyZr1-x-yO3-delta hollow-fiber mem- Renew Sustain Energy Rev 11:401–425
brane reactor with improved oxygen permeation. O’Regan B, Grätzel M (1991) A low-cost, high-efficiency
Chem Eur J 16:7898–7903 solar cell based on dye-sensitized colloidal TiO2 films.
Kar S, Binclal RC, Prabhakar S, Tewari PK (2012) The Nature 353(6346):737–740
application of membrane reactor technology in hydro- Takeuchi M, Matsuoka M, Anpo M (2012) Ion engineer-
gen production using S-I thermochemical process: a ing techniques for the preparation of the highly effec-
roadmap. Int J Hydrog Energy 37:3612–3620 tive TiO2 photocatalysts operating under visible light
Matsuoka M, Kitano M, Takeuchi M, Tsujimaru K, irradiation. Res Chem Intermed 38:1261–1277
Anpo M, Thomas JM (2007) Photocatalysis for new Zamfirescu C, Dincer I, Naterer GF (2011) Analysis of a
energy production – recent advances in photocatalytic photochemical water splitting reactor with supramo-
water splitting reactions for hydrogen production. lecular catalysts and a proton exchange membrane. Int
Catal Today 122:51–61 J Hydrogen Energy 36:11273–11281
W

Water Splitting visible light irradiation is a greatly desired reac-


tion system for hydrogen production. However,
Raffaele Molinari powdered photocatalysts always produce a gas
Dip.to di Ingegneria per l’Ambiente e il mixture of hydrogen and oxygen in such a reac-
Territorio e Ingegneria Chimica (DIATIC), tion, and thus, a separation process for the gas
Università della Calabria, Rende (CS), Italy mixture is required before the hydrogen can be
effectively utilized. Construction of a
photocatalytic system enabling the separate evo-
Water splitting means a chemical transformation lution of hydrogen and oxygen from water (e.g.,
that separates water into its elements which are by means of a membrane) under visible light
molecular oxygen (O2) and molecular hydrogen irradiation and absence of sacrificial agents
(H2). The transformation can be done by various using a Z-scheme (Abe 2010) is, therefore, of
processes such as electrolysis, photochemical, vital interest. In this Z-scheme methodology,
photocatalytic, thermal decomposition. hydrogen and oxygen are generated photocata-
Electrolysis is a method of separating ele- lytically in different cells that are illuminated
ments chemically bounded into compounds by and separated by a membrane. An electrolyte is
passage of an electric current through them: in used to ensure the electroneutrality in each cell
the case of electrolysis of water, the latter is and to allow charge transfer from one compart-
decomposed (splitted) into gases O2 and H2. ment to the other. One suitable electrolyte is the
When energy is obtained from light, photochem- Fe2+/Fe3+ redox pair. A Nafion membrane is a
ical and photocatalytic devices can be used, and suitable barrier between the two compartments of
the system that splits water into hydrogen and the reactor because of its chemical and physical
oxygen is also named artificial photosynthesis properties (Seger et al. 2007). The uptake
(Devens et al. 2009). characteristic of different cations (Fe3+, Cu2+,
Water splitting over a semiconductor and Ni2+) by Nafion 117 which is commonly
photocatalyst using solar energy is a promising used as separator for different chemical processes
process for the large-scale production of clean, was also investigated (Ramı̀rez et al. 2010).
recyclable H2 at temperatures close to the ambi- Thermal decomposition (or thermolysis) is
ent one. Numerous attempts have been made to another approach for water splitting: it is a chem-
develop photocatalysts that function under visi- ical transformation that breaks a substance into at
ble light irradiation to efficiently utilize solar least two chemical substances when heated. At
energy (Kazuhiko 2011; Valdes et al. 2012). elevated temperatures (e.g., 2200  C), water mol-
The photocatalytic splitting of water under ecules can decompose, but using catalysts, lower
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_971-2
2 Water Splitting

temperatures can be used to obtain hydrogen and References


oxygen.
Solar energy can be used for thermal decom- Abe R (2010) Recent progress on photocatalytic and
photoelectrochemical water splitting under visible
position of water via an integrated thermochem-
light irradiation. J Photochem Photobiol C: Photochem
ical reactor/receiver system (Agrafiotis Rev 11:179–209
et al. 2005). A multichannel honeycomb ceramic Agrafiotis C, Roeb M, Konstandopoulos AG, Konst
supports coated with active redox reagent pow- Nalbandian L, Zaspalis VT, Sattler C, Stobbe P, Steele
AM (2005) Solar water splitting for hydrogen produc-
ders, in a configuration similar to that encoun-
tion with monolithic reactors. Solar Energy
tered in an automobile catalytic converter, have 79:409–421
been used. Iron-oxide-based redox materials, Devens G, Moore TA, Moore AL (2009) Solar fuels via
capable to operate under a complete redox artificial photosynthesis. Acc Chem Res
42:1890–1898
cycle, could take oxygen from water producing
Kazuhiko M (2011) Photocatalytic water splitting using
pure hydrogen at reasonably low temperatures semiconductor particles: history and recent develop-
(800  C) and could be regenerated at tempera- ments. J Photochem Photobiol C Photochem Rev
tures below 1300  C. Ceramic honeycombs capa- 12:237–268
Ramı̀rez J, Godı̀nez LA, Mèndez M, Meas Y, Rodriguez
ble of achieving temperatures in that range when
FJ (2010) Heterogeneous photo-electro-Fenton pro-
heated by concentrated solar radiation were cess using different iron supporting materials. J Appl
assembled in a dedicated solar receiver/reactor. Electrochem 40:1729–1736
The operating conditions of the solar reactor were Seger B, Vinodgopal K, Kamat PV (2007) Proton activity
in Nafion films. Probing exchangeable protons with
optimized to achieve adjustable, uniform temper-
methylene blue. Langmuir 23:5471–5476
atures up to 1300  C throughout the honeycomb, Valdes A, Brillet J, Gratzel M, Gudmundsdottir H, Hansen
making thus feasible the operation of the com- HA, Jonsson H, Klupfel P, Le Formal F, Man IC,
plete cycle by a single solar energy converter Martins RS, Norskov JK, Rossmeisl J, Sivula K,
Vojvodic A, Zach M (2012) Solar hydrogen produc-
(Agrafiotis et al. 2005).
tion with semiconductor metal oxides: new directions
in experiment and theory. Phys Chem Chem Phys
14–1:49–70
C

Characterization of Porous hydrophobic or carrying positive or negative


and Dense Membranes charges), the structure of the membrane
(whether it is symmetric or asymmetric), and
Lidietta Giorno1, Enrico Drioli1 and Heiner their mechanical, chemical, and thermal stability.
Strathmann2 The methods used to characterize porous mem-
1
Institute on Membrane Technology, National branes include simple filtration and retention
Research Council of Italy, ITM-CNR, National measurements, microscopic techniques, surface
Research Council of Italy, Rende (CS), Calabria, tension measurements, and the determination of
Italy pore radii by liquid/gas or liquid/liquid replace-
2
Institute for Chemical Technology, Stuttgart ment. The chemical and mechanical stability at
University, Stuttgart, Germany various temperatures is usually measured in long-
term tests. Which of the membrane characteriza-
tion methods are applied depends on the use of
Membrane characterization is a key part in mem- the membrane.
brane research and development. In fact, the
design of membrane processes and systems
depends on reliable data relating to membrane
The Pure Water Flux of Micro-
properties. To identify a membrane type to be
and Ultrafiltration Membranes
used for a particular process, it is crucial to
know its properties.
A characteristic property of micro- and ultrafil-
Since membranes are very different in their
tration membranes is their “pure water flux” or
properties and applications, a large number of
“pure water permeability.” The flux J through a
different techniques are required for their charac-
porous medium is proportional to the applied
terization. Some of the most important membrane
hydrostatic pressure and inversely proportional
characterization procedures described in the lit-
to the solvent viscosity. It is expressed in Darcy’s
erature or recommended by membrane manufac-
law, which is given by:
turers are illustrated.
Porous micro- or ultrafiltration membranes are
Lp Dp
generally characterized in terms of their flux, Jv ¼ (1)

their pore size, their pore size distribution, and
their molecular mass cutoff. Other important
Here Jv is the membrane flux, Lp is the hydrody-
characteristics are the nature of the membrane
namic solvent permeability,  is the viscosity of
material (whether it is hydrophilic or
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_993-1
2 Characterization of Porous and Dense Membranes

Characterization of Porous and Dense Membranes, track etching, (d) a porous cellulose nitrate membrane
Fig. 1 Scanning electron micrographs of (a) a sintered prepared from a homogeneous polymer solution by
membrane prepared from a polymer powder, (b) a mem- water vapor precipitation, and (e) a porous polypropylene
brane prepared by stretching an extruded polytetrafluor- membrane precipitated by thermal gelation from a hot
oethylene film perpendicular to the direction of extrusion, polymer solution
(c) of a capillary pore polycarbonate membrane made by

the solution passing through the pores of the For the determination of the pure water flux, it
membrane, and Dp is the applied pressure. is very important to use a certain water quality.
Generally deionized or distilled water with a
Characterization of Porous and Dense Membranes 3

Characterization
of Porous and Dense

stress
Membranes,
Fig. 2 Stress versus strain
diagram of a membrane
sample indicating the
elastic and plastic
deformation and the
break point
breakpoint

elastic plastic
strain
deformation deformation

conductivity of <5 mS cm1, which is treated by fouling which is generally more pronounced for
microfiltration to remove suspended materials, is microfiltration than for ultrafiltration.
used as a test solution. The flux is determined at
different applied pressures and plotted as a func-
tion of the pressure. From the slope of the plot, Microscopic Techniques
the hydrodynamic permeability is obtained. Prior
to the flux measurements, the membranes should A variety of microscopic techniques are used to
be pressurized by filtration of pure water at a study membrane structures, such as scanning
hydrostatic pressure that is at the upper limit of electron microscopy, field emission electron
the recommended operating pressure for one to microscopy, transmission electron microscopy,
two hours to compress the membrane to a stable and atomic force microscopy. The advantage of
value that will not further deform when used at these techniques is that direct visual information
lower pressures. Possible preservatives, often of the membrane morphology is obtained. The
present in membranes, must be eliminated by a different microscopic techniques require differ-
washing procedure. ent preparation methods and have different reso-
Some inorganic membranes, like Al2O3-based lution. Scanning electron microscopy, e.g., has a
types, show an apparent internal pore clogging resolution of up to 5 nm and provides good infor-
when deionized water is used in the pure water mation on the structures of micro- and ultrafiltra-
flux measurements. In these cases an electrolyte tion membranes including pore sizes and pore
solution is used for determining the membrane shapes. To reach a high resolution, high electron
flux, e.g., a NaCl or KCl solution. Since there beam energy has to be applied, which can damage
exists no standard method for the determination the membrane samples. Another problem is that
of the pure water flux, companies use their own in electron microscopy, a conductive layer must
standards, which makes a reliable comparison of coat the samples. This is generally done in a high
pure water fluxes rather difficult. vacuum, which can lead to a change of the struc-
Typical pure water fluxes of microfiltration ture of membranes made from hydrophilic
membranes vary from 500 to 50,000 L m2 h1 polymers.
bar1, while pure water fluxes of ultrafiltration The pore sizes and pore shapes of ultrafiltra-
membranes vary from 50 to 800 L m2 h1 bar1. tion membranes can also be determined by trans-
In practical applications, fluxes are normally mission electron microscopy which has a
much lower, and a steep flux decline is observed resolution of 0.4–0.5 nm or by field emission
during the first period of operation. This flux electron microscopy which has a resolution of
decline is mainly determined by membrane 0.6–0.7 nm. The transmission electron
4 Characterization of Porous and Dense Membranes

microscopy technique requires a significantly The Mechanical Properties


more complex preparation procedure and is of Membranes
mainly applied to determine the surface porosity
of ultrafiltration membranes (Fane et al. 1981). The mechanical stability and swelling behavior
Because of the high resolution, pores in ultrafil- of the membranes is determined by the degree of
tration membranes can be visualized by field cross-linking or crystallinity of the polymer
emission electron microscopy (Kim et al. 1990). matrix and the concentration of the fixed charges.
Sample preparation for scanning electron The structure of membranes based on a highly
microscopy and field emission electron micros- crystalline polymer such as the fluorocarbon
copy analysis is relatively easy compared to the polymers are studied using transmission electron
sample preparation for transmission electron microscopy and small angle X-ray diffraction
microscopy. To visualize the cross sections of a (Gierke et al. 1982). The degree of cross-linking
membrane, e.g., it is immersed in ethanol or a is closely related to the swelling behavior and the
water/ethanol mixture prior to cooling in liquid mechanical properties of the membranes. But it
nitrogen. The sample is fractured providing a also affects the permselectivity. Infrared spec-
rather clean fracture and glued with conductive troscopy measurements can provide some infor-
glue to a sample holder and sputtered with a thin mation on the type and degree of cross-linking of
layer of gold. The sputtered layer should be thin- ion-exchange membranes.
ner than the structure features of the membrane to A mechanical characterization of
be studied. Recently, low-vacuum scanning elec- ion-exchange membranes involves the determi-
tron microscopy, i.e., so-called environmental nation of its swelling and dimensional stability in
scanning electron microscopy, has become avail- different test solutions and tensile strength and
able which makes it possible to scan a sample hydraulic permeability measurements. All
without a conductive coating. However, the res- mechanical characterization tests should be car-
olution of these microscopes is limited to magni- ried out with well-equilibrated membranes in a
fications of ca. 7500. Figures 1 and 2 show typical controlled environment. The tensile strength and
pictures of membrane structures that can be information concerning the plastic or elastic
obtained by scanning electron microscopy deformation of a membrane is obtained from a
techniques. stress versus strain diagram as shown schemati-
Besides electron microscopy, atomic force cally in Fig. 2.
microscopy is also applied to study membrane The strain versus stress curves of
surface structures. Atomic force microscopy has ion-exchange membranes generally show three
a resolution of ca. 1 nm (Fritsche et al. 1992; Hilal distinct areas. At relatively low strain, the mem-
and Johnson 2010). Sample preparation is fairly branes show elastic deformation; with increasing
simple, since no conductive coating is required. strain, the membranes show plastic deformation,
Therefore, samples need not be dried and and at a certain point they break. Since the
exposed to vacuum. AFM can operate in air and mechanical properties of membranes generally
liquid phases; therefore, membranes can be stud- change drastically with the water content of the
ied in the environments used during their opera- membranes, they must be determined with dry
tion. This is very valuable for determining membranes and with membranes equilibrated in
influence of physical-chemical parameters (such water or different solutions similar to those used
as pH, ionic strength, charge) and functional mol- in practical applications.
ecules on membrane surface properties. The swelling of membranes depends on a
number of different parameters such as the nature
of the basic membrane polymer, the nature of the
ion-exchange groups and their concentration in
the membrane, the counterions, the cross-linking
density, the homogeneity of the membrane, and
Characterization of Porous and Dense Membranes 5

the composition of the solution with which the membranes. The separation of various compo-
membrane is in contact. Especially the concen- nents is based on a sieving mechanism, i.e., this
tration of the solution has a significant effect on membrane retains particles or molecules that are
the water sorption of the membrane because of larger in size than the pores of a membrane.
osmotic effects that are directly related to the A relation as a function of the particle size and
chemical potential difference of the water in the the pore size for the membrane retention can be
membrane and in the solution. The state of the defined by a relation between the pore and the
water in the membrane can also be rather differ- particle radius (Ferry 1936). If the particles are
ent. Part of the water is so-called “free” water. spherical and have a radius rs and the membrane
Another part of the water is strongly bound within pores are cylindrical with a radius rp, the follow-
the hydration shell of the counterions and the ing relation can be applied to describe the mem-
fixed charges of the membrane, while again brane solute rejection:
another part is more loosely bound to the basic
  
polymer matrix. The different water structures in rs 2 2
ion-exchange membranes are studied by differ- R¼ 1 1 (3)
rp
ential scanning calorimetry, infrared spectros-
copy, and nuclear magnetic resonance For the radius of the molecule, either the radius of
(Komoroski and Mauritz 1982). Studies of the gyration or the hydrodynamic radius can be used.
water structure within the membrane and its The Ferry model is rather simplified, but gives a
interaction with the membrane polymer, fixed good approximation of the expected retention
charges, and counterions require more sophisti- when particle size and the membrane pore radius
cated spectroscopic measurements. The total are known.
water uptake of the membrane in equilibrium
with an electrolyte solution, however, can be
determined quite easily by measuring the weight
difference between a membrane in the wet and Retention and Molecular Weight Cutoff
dry state. To determine the water content of a
membrane, a sample is equilibrated in a test solu- To describe the retention of ultrafiltration mem-
tion. After removing the surface water from the branes, usually the molecular weight cutoff is
sample, the wet weight of the swollen membrane used. The molecular weight cutoff determination
is determined. The sample is then dried at ele- is very sensitive to the experimental conditions,
vated temperature over phosphorus pentoxide i.e., the solutes and their concentration used in the
under reduced pressure until a constant weight test, the applied pressure, and the temperature.
is obtained. The water content of a membrane is Therefore, a comparison of retention data given
obtained in weight percent by: by different manufacturers is generally
problematic. As test conditions for determining
W wet  W dry the ultrafiltration membrane cutoff, a transmem-
wt% swelling ¼  100 (2) brane pressure of 100 kPa, a feed solution con-
W wet
centration of 0.1 %, and a test temperature of
Here Wwet and Wdry are the weight of a mem- 25  C are recommended. Furthermore, a maxi-
brane sample in the wet and the dry state. mum of agitation of the feed solution at the mem-
brane surface is required to minimize
concentration polarization effects, and small
Membrane Separation Properties amounts of solution should be filtered to assure
Determined by Filtration Test a constant feed concentration.
The retention is generally expressed in % and
Both micro- and ultrafiltration are pressure- defined by:
driven membrane processes using porous
6 Characterization of Porous and Dense Membranes

Characterization force
of Porous and Dense
Membranes,
Fig. 3 Schematic drawing rp
that illustrates the capillary
effect of a membrane pore

wetting liquid

 
CP molecular weight of the retained components.
R¼ 1 100 (4) The sharpness of the cutoff of a membrane
Cf
depends mainly on the pore size distribution of
Here R is the retention or rejection of a membrane the membrane. For practical applications, the
and Cf and Cp are the feed and the permeate cutoff of a membrane should be as sharp as
concentration. possible.
The retention of molecules having identical
molecular weights may be rather different when
their shape is different. Globular proteins, e.g., The Bacterial Challenge Test
are rejected easier than branched polysaccharides
or flexible polymers (Porter 1979). Adsorption of Micro- and ultrafiltration membranes are often
the solute to the membrane surface, e.g., might used in the food and pharmaceutical industry for
result in high “apparent” retention values when the sterilization of solutions. In this application, it
the experiment is performed for a very short time is important that membranes retain undesired
period. Accumulation of solutes at the membrane microorganisms as completely as possible, i.e.,
surface due to concentration polarization effects the retention for microorganisms should be close
can also obscure the retention measurements and to 100 %. Therefore, these membranes are
must be considered when the true, i.e., intrinsic, exposed to a bacterial challenge test. In this test,
retention shall be determined. Using low pres- the membrane is challenged with a solution
sures, low feed concentrations, and a high degree containing a minimum concentration of organ-
of agitation can more or less eliminate these isms such as Pseudomonas diminuta per cm3 of
effects. solution (Cheryan 1998). The data obtained in
Manufactures of ultrafiltration membranes bacterial challenge tests are normally expressed
generally make use of marker molecules, e.g., in terms of the log reduction value, which is given
dextrans and proteins, for the determination of by the logarithms of the ratio of feed to filtrate
the molecular weight cutoff value of their mem- concentration. The bacterial challenge test is a
branes. In addition to the molecular weight cutoff destructive test and is therefore not suited as an
of a membrane, the sharpness of the cutoff is on-line quality control test. For this application,
important for the practical application. The the nondestructive diffusion test and the bubble
sharpness of the cutoff of a membrane is deter- point integrity test are generally applied.
mined by measuring the retention of the mem-
brane for components of different molecular
weights and plotting the retention versus the
Characterization of Porous and Dense Membranes 7

Characterization
of Porous and Dense minimum pore size
Membranes,
Fig. 4 Schematic drawing
illustrating the gas/liquid dry flow

gas flow
displacement measurement
to determine the pore size
and pore size distribution of
microfiltration membranes mean flow pore size

50% of dry flow


wet flow

pressure

bubble point
(maximum pore size)

Membrane Properties Determined by the pore, h is the height of the liquid column, r is
Membrane Pore Size Measurement liquid density, and g the acceleration of gravity.
The term h r g in Eq. 5 can be replaced by the
In addition to filtration tests, micro- and ultrafil- pressure p. This results in the Laplace equation,
tration membranes are characterized by deter- which is given by:
mining their pore size and pore size distribution.
A number of techniques such as liquid/gas and 2s cos f
rp ¼ (6)
liquid/liquid displacement, mercury intrusion, p
permporosimetry, thermoporosimetry, etc. are
used for the determination of the membrane The bubble point method is a fairly simple tech-
pore size and pore size distribution. One of the nique where the pores of a membrane are filled
more simple methods is the so-called bubble with a liquid. From the bottom side of the mem-
point test. brane, nitrogen gas or air is introduced with
increasing pressure. At a certain pressure, the
gas will replace liquid in the largest pores perme-
The Bubble Point Test
ating the membrane, and a bubble rising from the
The bubble point test is a structure integrity test in
membrane surface can be observed.
which the largest pore or hole in a membrane is
Equation 6 referred to as Laplace equation
determined. The bubble point method is based on
gives a relation for the surface tension between
the capillary effect of small pores due to surface
the liquid and the gas and the required pressure to
tension forces. In equilibrium these forces are
open up pores of a certain size. In the bubble
balanced with gravity of the liquid in the pores.
point test, mostly water or isopropanol is used,
The principle is shown in Fig. 3.
since the surface tension of water/air is approxi-
This equilibrium between surface tension
mately 3.5 times higher than for isopropanol/air.
forces and gravity of the liquid in the pore can
Other techniques to determine the pore size
be expressed by the following equation:
and pore size distribution of a porous membrane
that are also based on the Laplace equation, but
2pr p s cos f ¼ r 2p phrg (5) cover different pore size ranges when the same
pressure range is applied, are mercury
Here rp is the pore radius, s is the surface tension porosimetry, gas-liquid displacement, and
of the liquid in contact with air, cosf is the liquid-liquid displacement.
contact angle between the liquid and the wall of
8 Characterization of Porous and Dense Membranes

damper

p recorder

HPLC
pump

liquid A
computer
membrane digital
containing liquid B balance

Characterization of Porous and Dense Membranes, Fig. 5 Schematic representation of a typical liquid-liquid
displacement setup (Capannelli et al. 1983)

The Mercury Porosimetry increasing pressure. As the pressure increases,


In mercury porosimetry, a dry membrane is the liquid will be replaced by nitrogen in the
exposed to a certain volume of liquid mercury. largest pores first, and a convective gas flow
The pressure applied to the mercury is slowly through these pores will occur. The gas flow is
increased, while simultaneously the amount of measured as a function of the applied pressure.
mercury forced into the porous structure is mea- When all the pores are opened, a linear relation-
sured. The largest pores will be filled first and the ship between pressure and gas flow is observed
required pressure for the mercury to penetrate the when the pressure is further increased. Figure 4
porous structure increases with decreasing pore shows schematically typical gas fluxes obtained
size. The required pressure corresponds to a cer- as a function of pressure with a dry and a liquid-
tain pore radius and the amount of mercury that filled membrane.
disappears in the membrane corresponds to the The mean flow pore size is given by the point
total volume of these pores. The interfacial ten- where the 50 % “dry” flow curve crosses the
sion of mercury and air is very high. Therefore, “wet” flow curve. The maximum pore size is
relatively high pressures are required to fill small given by the point where a first flow through the
pores. In polymer membranes, only pores having liquid-filled membrane is observed. The mini-
a radius in excess of 1 mm can be detected reliably mum pore size is given by the point where the
by mercury porosimetry. Furthermore, this tech- fluxes of the dry and the liquid-filled membrane
nique does not give distinction between dead-end become identical. The Laplace equation
pores and interconnected pores. describes the relationship between the pore radius
and the applied pressure.
Gas-Liquid Displacement
The gas-liquid displacement technique is identi- Liquid-Liquid Displacement
cal to the bubble point method. The pores of the Liquid-liquid displacement differs from
membrane are generally filled with an organic gas-liquid displacement in the displacing
solvent which has a lower surface tension than medium; a second liquid instead of a gas dis-
water. The solvent is forced out of the membrane places the liquid inside the pores. The two liquids
pores by nitrogen gas, which is introduced with applied should be immiscible. A typical liquid
Characterization of Porous and Dense Membranes 9

Characterization of Porous and Dense Membranes, Table 1 Different porosimetry techniques and the influence
of the interfacial tension on the pressure required opening pores of 10 nm
Pressure
Technique System (mN/m) (Bar)
Mercury porosimetry (G-L) Air/mercury 480 749
Bubble point (G-L) Air/water 72.3 145
Coulter porometry (G-L) Air/Porofil ® 16 32
Gas-liquid displacement (G-L) Air/isobutanol 20.7 41
Liquid-liquid displacement (L-L) Water/isobutanol 1.85 3.7
Liquid-liquid displacement (L-L) Water/isobutanol/methanol 0.35 0.7

pair used is water/isobutanol. Both liquids are (Cuperus et al. 1992a, b) such as permporometry
first saturated with each other before one of the or thermoporometry, which is based on the
liquids is used to fill the pores and the other liquid microcalorimetric analysis of a solid-liquid tran-
is applied as replacement liquid. The experimen- sition using a sensitive differential scanning cal-
tal setup for the determination of pore sizes by orimetry. Permporometry is a technique based on
liquid-liquid displacement is shown in Fig. 5. gas adsorption/desorption measurements where
A slow increase the replacement liquid pressure pores are either filled by controlled condensation
pushes the liquid out of the largest pores first. of a vapor phase or where filled pores are emptied
With increasing in pressure, the liquid in the by controlled evaporation of the liquid inside the
smaller pores will also be replaced. The pore pores. The relation between the relative vapor
size distribution can be calculated from a plot of pressure and the pore radius is given by the Kel-
the flux versus the applied pressure (Capannelli vin equation. Thermoporometry is based on the
et al. 1983; Wienk et al. 1994). microcalorimetric analysis of a solid-liquid tran-
Whether isobutanol or water is used as sition using a sensitive differential scanning
displacing liquid depends very much on the calorimetry.
nature of the membrane material. Due to swelling Table 1 shows the pressures required to open
phenomena, different results might be obtained pores of 10 nm for different displacement sys-
depending on the liquid placed inside the pores. tems. A second advantage is that membranes are
The relation between the pore radius and the characterized in a wetted state, and therefore the
pressure required to open pores of a certain size is test conditions are closer to the real operating
again described by the Laplace equation, and the conditions.
pore size distribution can now be calculated when
the flux as a function of the pressure is measured.
Like in gas-liquid displacement, only active
Dense Membrane Characterization
pores contributing to transport are taken into
account. Pore diameters of approximately
Dense membranes are generally used for the sep-
5–100 nm can be analyzed using liquid-liquid
aration of low molecular mass materials such as
displacement. The advantage of liquid-liquid dis-
gases, salts, or solvents. The transport mechanism
placement over gas-liquid displacement is the
in these membranes is based on the solution and
lower interfacial tension between liquid pairs
diffusion of components within the membrane
compared to a gas/liquid pair. Therefore, pores
matrix. The intrinsic properties of the basic mem-
of the same size can be opened at much lower
brane material are often more relevant for char-
pressures in liquid-liquid displacement.
acterizing their transport behavior than is the
There are more methods that can be used to
macroscopic membrane structure. Characteriza-
determine pore sizes in porous membranes
tion methods used with microporous structures
10 Characterization of Porous and Dense Membranes

have therefore been supplemented with other pro- Capannelli G, Vigo F, Munary S (1983) UF characteriza-
cedures, such as sorption and diffusion measure- tion methods. J Membr Sci 15:289
Cheryan M (1998) Ultrafiltration and microfiltration hand-
ments or determination of the glass transition book. Lancaster Publishing Company, Lancaster
temperature and crystallinity of the basic mem- Cuperus FP, Bargeman D, Smolders CA (1992a)
brane material. For ion-exchange membranes, the Permporometry. The determination of active pores in
measurement of electrokinetic properties is ultrafiltration membranes. J Membr Sci 71:75
Cuperus FP, Bargeman D, Smolders CA (1992b) Critical
required. points in the analysis of membrane pore structure by
In addition to the determination of diffusion thermoporometry. J Membr Sci 66:45
and partition (solubility) coefficients, measure- Cussler EL (1971) Membranes which pump. AICHE
ments providing information on the physical J 17:1300–1303
Cussler EL (1984) Diffusion. Academic, Cambridge, MA
structure of the polymer, such as differential Fane AG, Fell CJD, Waters AG (1981) The relationship
scanning calorimetry, X-ray studies, or determi- between membrane pore characteristics and flux for
nation of the free volume in a polymer, are impor- ultrafiltration membranes. J Membr Sci 9:245
tant. These methods are described in Koros and Ferry JD (1936) Ultrafilter membranes and ultrafiltration.
Chem Rev 18:373
Chem (1987), Berens and Hopfenberg (1982), Fritsche A.K., Arevalo AR, Moore MD, O’Hara C (1992)
and Morel and Paul (1982). Permeability and Surface Structure and Morphology of Polyacrylonitrile
selectivity are the most interesting parameters; Membranes by Atomic Force Microscopy. J. Membr
they are determined in permeation tests and Sci. 46:167
Gierke TD, Munn GE, Wilson FC (1982) Morphology of
expressed in terms of rejection coefficients perfluorosulfonated membrane products – wide- angle
(in reverse osmosis) or separation coefficients and small-angle x-ray studies. ACS Symp Ser
(in gas separation and pervaporation). These 180:195–216
coefficients are usually not constant but a func- Hilal N, DJ Johnson (2010). The use of atomic force
microscopy in membrane characterisation. Compre-
tion of composition, temperature, and pressure. hensive Membrane Science and Engineering. E. Drioli
Furthermore, boundary layer effects at the mem- and L. Giorno. Oxford, Elsevier Science. 521–538
brane surface often obscure the determination of Kim KJ, Fane AG, Fell CJD, Suzuki T, Dickson MR
membrane fluxes and selectivities in practical (1990) Quantitative microscopic study of surface char-
acteristics of ultrafiltration membranes. J Membr Sci
measurements. 54:89
The methods used to determine the structural Komoroski RA, Mauritz KA (1982) Perfluorosulfonated
properties of ion-exchange membranes are simi- ionomer membranes. In: Eisenberg A, Yeager HL
lar to those used for characterizing other polymer (eds) ASC symposium series 180. American Chemical
Society, Washington, DC
membranes. Because ion-exchange membranes Koros WJ, Chern RT (1987) Separation of gaseous mix-
are used mainly in separation processes with tures using polymer membranes. In: Rousseau RW
electrical potential driving forces, their perme- (ed) Handbook of separation process technology.
ability and selectivity are determined under Wiley, New York
Morel G, Paul DR (1982) CO2 sorption and transport in
experimental conditions closely related to their miscible polyphenylene oxide/polystyrene blends.
practical use, and their properties are expressed in J Membr Sci 10:273
terms commonly used in electrochemistry (e.g., Porter MC (1979) Membrane filtration. In: Schweizer PA
electrical resistance, ion-transfer numbers, (ed) Handbook of separation techniques for chemical
engineers. Mac Graw-Hill, New York
charge densities) (Cussler 1971, 1984). Wienk IM, Folkers B, van den Boomgaard T, Schmolders
CA (1994) Critical factors in the determination of the
pore size distribution of UF membranes using a liquid
References displacement method. Sep Sci Technol 29:1433

Berens AR, Hopfenberg HB (1982) Diffusion of organic


vapors at Low concentrations in glassy PVC, polysty-
rene and PMMA. J Membr Sci 10:283
I

Ion-Exchange Membrane information on heterogeneity of the membrane


Characterization structure and in case of reinforced membranes
the type of reinforcement used. The electrical
Lidietta Giorno1, Enrico Drioli1 and charge of an ion-exchange membrane can be
Heiner Strathmann2 determined qualitatively by using indicator solu-
1
Institute on Membrane Technology, National tions. A drop of a 0.05 % solution of methylene
Research Council of Italy, ITM-CNR, National blue and methyl orange on a membrane sample
Research Council of Italy, Rende (CS), Calabria, stains a yellow spot on top of an anion-exchange
Italy membrane and a deep blue spot on top of a cation-
2
Institute for Chemical Technology, Stuttgart exchange membrane, respectively. For a quantita-
University, Stuttgart, Germany tive characterization, more complex procedures
such as the determination of the ion-exchange
capacity or the electrical resistance and transport
Characterization of ion-exchange membranes is properties for different ions of the membrane are
closely related to their preparation. The most applied. Additional information can be obtained
interesting properties of ion-exchange mem- by impedance spectroscopy and chronopoten-
branes are (Spiegler 1958): tiometric measurements or from the determination
of osmotic and electroosmotic water transfer.
• Τhe electrical resistance in different electro- Bipolar membranes are further characterized in
lyte solutions terms of the water dissociation capability and salt
• The type and density of fixed charges and their leakage under operating conditions (Strathmann
distribution in the membrane matrix et al. 1993).
• The permselectivity of the membrane for dif-
ferent ions
• Τhe transport rate of neutral components, Hydraulic Permeability of Ion-Exchange
especially water Membranes
• The mechanical and chemical stability and the
swelling in different electrolyte solutions Hydraulic permeability measurements provide
information on the diffusive or convective trans-
A series of procedures and techniques are port of components through a membrane under a
applied to determine the different membrane prop- hydrostatic pressure driving force. In most prac-
erties. Microscopic examination yields tical applications of electrodialysis, the hydraulic
permeability due to diffusion plays a minor role
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_994-1
2 Ion-Exchange Membrane Characterization

for the overall performance of the membrane in a of their electrochemical properties such as the
given process. However, for the determination of fixed charge density, the electrical resistance,
pinholes in ion-exchange membranes will affect the ion permselectivity, and the transport of non-
the performance of a membrane severely in appli- ionic components such as water or of other neu-
cations with a hydrostatic pressure differences tral molecules under operating conditions.
across the membrane. Pinholes can be detected
quickly by placing a wet membrane sheet on a
sheet of white absorbent paper. Then, a 0.2 %
The Ion-Exchange Capacity of a
solution of methylene blue for an anion-exchange
Membrane
membrane or a 0.2 % solution of erythrosin B for
a cation-exchange membrane is spread over the
The ion-exchange capacity of membranes is a
entire surface of the membrane. If no spots of the
crucial parameter which affects almost all other
dye can be observed on the paper, the membrane
membrane properties. It is usually expressed in
is free of large pinholes. The hydraulic perme-
milliequivalent per gram of dry membrane. Exper-
ability of the membrane is determined at room
imentally, the ion-exchange capacity of strong
temperature using deionized water and a hydro-
acidic or strong basic ion-exchange membranes
static pressure driving force in a conventional
is readily determined by titration with NaOH or
filtration cell as used in reverse osmosis or ultra-
HCl, respectively. For these tests, cation- and
filtration experiments. The permeability can then
anion-exchange membranes are equilibrated in
be calculated from the volumetric flow rate.
1N HCl or 1N NaOH, respectively, and then
The economics of processes using
rinsed free from chloride or sodium ions with
ion-exchange membranes in different applications
deionized water. The ion-exchange capacity of
is determined to a large extent by the chemical
the samples is determined by back titration with
stability of the membranes under process condi-
1N NaOH or 1N HCl, respectively. Weak base
tions. Generally, the changes in membrane proper-
anion-exchange membranes are characterized by
ties are time and temperature dependent. Reliable
equilibration in 1N NaCl and titration with stan-
information about the long-term stability of the
dardized 0.1N AgNO3 solution. The samples are
membranes is of importance for a process design
then dried, and the ion-exchange capacity is cal-
and cost calculation. For a fast evaluation, mem-
culated based on the dry membrane. The accuracy
brane samples are exposed to oxidizing agents or
of the measurement depends on the complete
acids and bases and other chemical components in
exchange of ions in the membrane which can
much higher concentration and at higher tempera-
take some time. The concentration of the fixed
ture than expected in practical use. Structural
ion in commercial membranes is in the range
mechanical changes are determined by visual or
between 1 and 3 milliequivalent per gram. The
microscopic investigation and standard mechanical
experimentally measured ion-exchange capacity
and electrochemical tests comparing exposed with
of a membrane is an average value assuming that
unexposed membrane samples. Since the useful
the ions are homogeneously distributed over the
life of membranes under process conditions is gen-
entire polymer matrix. In many heterogeneous
erally in the range of a couple of years, membrane
membranes, such as most of the perfluorinated
stability tests are very time consuming. However,
cation-exchange membranes, the fixed ions are
in many cases long-term pilot plant tests are man-
clustered, and the local fixed ion concentration
datory to get a reliable estimation of the life of the
may be significantly higher than the average value.
membranes in practical applications.
The performance of ion-exchange membranes
in the various processes is determined to a very
large extent by their electrochemical properties.
Therefore, a major task in characterizing
ion-exchange membranes is the determination
Ion-Exchange Membrane Characterization 3

volt meter

calomel electrode

1 n KCl-solution Haber-Luggin capillary

electrode electrode
solution A A C solution
gas gas
(O2) (H2)
anode cathode
+ porous plug -

- - - +

test solution test solution

Ion-Exchange Membrane Characterization, Fig. 1 Schematic drawing of a test cell for determining the resistance
of ion-exchange membranes with direct current

Determination of the Electrical a cell which consists of two chambers containing


Resistance of Ion-Exchange Membranes the test solution separated by the test membrane
as indicated in Fig. 1.
The electrical resistance of ion-exchange mem- The two electrodes used to provide the elec-
branes is an important parameter determining to trical potential driving force to obtain a certain
the energy consumption in electrodialysis current are separated by membranes from the test
(Strathmann et al. 2006). The specific membrane solution to avoid gas bubbles to disturb the mea-
resistance is usually reported as O cm or O surement. As test solution a 1 or 0.5 mol/L
m. From the engineering point of view, the mem- Na2SO4 solution is used. The same solution is
brane area resistance in units of O cm2 or O m2 is also used to rinse the electrode chambers and
more useful and generally given in the literature remove the gases produced at the electrodes.
describing commercial products. The electrical The actual potential drop in DC measurements
resistance of a membrane is determined by the across the membrane is determined with calomel
ion-exchange capacity and the mobility of the ion electrodes attached to Haber-Luggin capillaries
within the membrane matrix. The ion mobility in placed with their tips close to the membrane
the membrane depends strongly on the nature of surface. The potential drop between the Haber-
the mobile and fixed ion species. It is furthermore Luggin capillaries is measured with and without
affected by the temperature. the membrane in the test cell as a function of the
The area resistance of ion-exchange mem- current density passing through the cell. The
branes can be determined by direct current resistance is given by the slope of the current
(DC) or alternating current (AC) measurements. versus the voltage drop curve. To obtain the
In DC measurements the membrane is installed in membrane resistance, the resistance of the cell
4 Ion-Exchange Membrane Characterization

without the membrane is subtracted from the the thickness of the membrane and the distance
resistance of the cell with the membrane. between the electrodes.
The area resistance is given by: The specific resistance r is:

U Am
r mþs ¼ RAm ¼ (1) r¼R (4)
i d

The membrane resistance is: Here Am is the cross-sectional area of the cell as
indicated in Fig. 2 and R is the resistance mea-
r m ¼ r mþs  r s (2) sured between the electrodes.
For an accurate determination of the mem-
Here R is the resistance, Am is the area of the brane resistance, it is important that the differ-
membrane, U is the voltage drop measured ence between the measurement of the cell
between the Haber-Luggin capillaries and I is resistance with and without a membrane is as
the current density, rm+s and rs are the area resis- large as possible. Since the specific resistances
tances of the cell with and without the membrane of the membrane and the electrolyte solution are
between the Haber-Luggin capillaries, and rm is in the same order of magnitude and the mem-
the area resistance of the membrane. brane thickness dm is small, the distance d has to
The determination of the membrane resistance be as small as possible.
by direct current measurements is quite accurate Comparing the direct and alternating current
as long as the position of the Haber-Luggin cap- membrane characterization processes often sig-
illaries is as close as possible to the membrane nificant differences in the measured resistances of
and kept identical in the test with and without the more than 50 % is often observed. The alternating
membrane. To avoid boundary layer effects, the current measurements give a much lower mem-
bulk solution must be well mixed. But even if the brane resistance than the direct current measure-
boundary layer effects are well controlled, the ments. This is a general finding. However, the
direct current measurements are always magnitude of the difference in the results depends
connected with a transport of ions resulting in a on the membrane structure. In very heteroge-
concentration change in the electrolyte solution neous membranes, the difference is larger than
at the membrane surface which affects the accu- in more homogeneous membrane structures. The
racy of the measurement. reason for the different results is that in direct
Concentration changes at the membrane sur- current measurements, the ions are physically
face are avoided in resistance measurements with transported through the membrane matrix,
alternating current. A typical test cell used for whereas in alternating current measurements,
resistance measurements with alternating current the ions are only oscillating around their loca-
is shown in Fig. 3. The membrane resistance is tions. Assuming the structure of an
determined from resistance measurements in a ion-exchange membrane consists of a micro-
cell with and without membrane. The resistance scopic scale of a solid neutral polymer phase
of the membrane can be calculated from the fol- and electrolyte-filled pores, then the mobility of
lowing relation: the ions in the pore liquid is high. But their
The area resistance rm is related to the specific transport through the membrane is hindered by
resistance by: the solid polymer structure which acts as a bot-
tleneck between pores. This type of structure is
r m ¼ rmþs ðd m þ dÞ  rs d (3) typical for fluorocarbon membranes. In alternat-
ing current measurements, the transport of the
Here rm are the area resistances of the membrane, ions on a very small scale, i.e., in a pore, is
rm+s and rs are the specific resistances of the cell measured. In direct current measurements, the
with and without the membrane, and dm and d are transport of the ions is measured on a
Ion-Exchange Membrane Characterization 5

Ion-Exchange A U
Membrane
Characterization,
Fig. 2 Schematic drawing
of a test cell used for
membrane resistance
measurements using
alternating current

membrane

dm

electrolyte solution

Rm Ion-exchange membranes display a variety of


Rs electrical properties that suggest that they can be
modeled as a combination of electrical analog
Cm
components. For example, an applied potential
can produce a current flow through the mem-
Ion-Exchange Membrane Characterization, brane, and this is indication that the membrane
Fig. 3 Equivalent resistance-capacitance circuit for a has a finite resistance. In addition, the charged
simple membrane in an electrolyte solution neglecting groups at the membrane/solution interface pro-
electrode resistances and capacities
vide sites for the redistribution of charges at the
membrane surface when the potential is changed.
macroscopic scale which includes also the pas-
This charge redistribution is similar to that
sage through a bottleneck between electrolyte-
observed for a capacitor in which a potential
filled pores. The direct current and alternating
change produces a change in the net charges.
current difference is treated in detail in the liter-
The electrolyte solutions and the electrodes on
ature (Zabolotsky and Nikonenko 1993).
both sides of the membrane also have a certain
A rather simple and reliable method of mea-
resistance. The properties of the ion-exchange
suring resistances is based on impedance spec-
membrane, the solution, and the electrodes can
troscopy. The difference between the alternating
be described electrically by an equivalent circuit
current resistance measurements and the imped-
as indicated in Fig. 3, where Cm and Rm are the
ance spectroscopy is that in the first case, the
membrane capacitance and resistance, respec-
frequency of the alternating current is kept con-
tively, and Rs is the resistance of electrodes and
stant, while in impedance spectroscopy the fre-
the electrolyte solution.
quency of the alternating current is changed, and
To determine membrane resistances by
the response to the changing frequency is deter-
impedance spectroscopy, the entire system, i.e.,
mined by a spectrometer.
the membrane, the electrolyte, and the electrodes,
6 Ion-Exchange Membrane Characterization

is treated as a “black box.” An alternating sinu- References


soidal voltage of a given frequency and ampli-
tude is applied to the system. The resulting Spiegler KS (1958) Transport process in ionic mem-
branes. Trans Faraday Soc 54:1408–1428
current is measured, and then the phase shift
Strathmann H, Bauer B, Rapp HJ (1993) Better bipolar
compared to the input signal is determined. The membranes. Chemtech 23:17
procedure is repeated at different frequencies (see Strathmann H, Giorno L, Drioli E (2006) An introduction
entry “Impedance Spectroscopy, Membrane to membrane science and technology. CNR Publisher,
Roma. ISBN 88-8080-063-9
Characterization by).
Zabolotsky VI, Nikonenko VV (1993) Effect of structural
membrane inhomogeneity on transport properties.
J Membr Sci 79:181–198
M

Membrane Rugosity where Ar is the real (actual) surface area and Ag is


the geometric surface area.
Paul Melvyn Williams Membrane rugosity is synonymous with mem-
Swansea University, College of Engineering, brane roughness (see entry on ▶ membrane
Swansea, UK roughness).

Membrane Rugosity: Membrane rugosity is a


References
measure of small-scale variations or amplitude
in the height of a surface. The rugosity IUPAC (1997). Compendium of Chemical Terminology,
(or roughness factor) of a surface, fr, is calculated 2nd ed. (the "Gold Book"). Compiled by A.D.
using the ratio (IUPAC et al. 1997): McNaught and A. Wilkinson, Blackwell Scientific
Publications, Oxford, UK
Ar
fr ¼
Ag

# # Crown 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_998-1
M

Membrane Roughness Rpv ¼ Zmax  Zmin

(ii) Average roughness


Paul Melvyn Williams
The average roughness (Ra) is the most
College of Engineering, Swansea University,
widely used because it is a simple parameter
Swansea, UK
to obtain when compared to others. The
average roughness is calculated using
Membrane Roughness: Surface roughness is a  
N 
measure of the texture of a surface. For mem-
X Zn  Z
Ra ¼
branes, the roughness may be defined as the devi- n¼1
N
ation of the actual membrane surface topography
from an ideal atomically smooth surface. Rough- where Zn is the height at sample point n, Z is
ness plays an important role in determining how the height of the center plane, and N is the
the membrane surface will interact with its envi- total number of points in the sample area.
ronment. For example, surface roughness is (iii) Root-mean-squared roughness.
important in evaluating the performance of a The root-mean-squared roughness (RRMS) is
membrane as it may influence the transmembrane a statistical measure used in many different
transport and fouling potential of the membrane fields. The RRMS value is given by the stan-
(Hobbs et al. 2006). The surface roughness may dard deviation of the Z values for the sample
also correlate with other material characteristics area:
such as the pore-size distribution and molecular
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
weight cutoff (Bowen and Doneva 2000). Mem- u N  
uX Z n  Z 2
brane roughness is usually quantified by one or RRMS ¼ t
more of a range of parameters. The most common n¼1
N
parameters used are:
The RMS roughness of a surface is similar to
(i) Peak-to-valley roughness the average roughness, with the only difference
The peak-to-valley roughness describes being in the use of the mean-squared absolute
the maximum observed range in a sample values of the surface roughness profile. As the
area and is given by the distance between RMS roughness contains square terms, large
the highest peak (Zmax) and the lowest val- deviations from the average height are weighted
ley (Zmin) on the measured surface, where more heavily than for the mean roughness.
Z indicates the vertical height of the surface:
# Crown 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_999-1
2 Membrane Roughness

Experimental determination of the membrane Roughness and hydrophobicity studies of


surface roughness is almost always conducted nanofiltration membranes using different modes of
AFM. J Colloid Interface Sci 286:632–638
using atomic force microscopy (AFM). However, Bowen WR, Doneva TA (2000) Atomic force microscopy
there is some difficulty when comparing results characterization on ultrafiltration membranes: corre-
reported in literature due to the variation in the spondence between surface pore dimensions and
methods applied and the sample areas examined molecular weight cut-off. Surf Interface Anal
29:544–549
(Boussu et al. 2005). Hobbs C, Taylor J, Hong S (2006) Effect of surface rough-
ness on fouling of RO and NF membranes during
filtration of a high organic surficial groundwater.
References J Water Supply Res Technol AQUA 55:559–570

Boussu K, Van der Bruggen B, Volodin A, Snauwaert J,


Van Haesendonck C, Vandecasteele C (2005)
M

Membrane Topography for membrane topography include scanning elec-


tron microscopy (SEM) and atomic force micros-
Paul Melvyn Williams copy (AFM). Each of these tools is capable of
College of Engineering, Swansea University, providing atomic-level quantitative analyses of
Swansea, UK the morphological characteristics of membrane
surfaces. Using these tools, it is possible to char-
acterize membrane properties like surface rough-
Membrane topography: At the nanoscale mem- ness, porosity, and pore size distribution (Bowen
branes are not flat surfaces. Membrane topogra- and Hilal 2009; Barbosaa and Silva 2012)
phy is concerned with the study of the membrane (Fig. 1).
surface shape and features. In a broader sense,
membrane topography is concerned with detail in
general about membrane surfaces. Some of the
more popular surface characterization techniques

# Crown 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1000-1
2 Membrane Topography

Membrane Topography, a
Fig. 1 The three-
dimensional images of 20.0 nm
membranes by AFM. (a)
0.0 nm
A6DT and (b) PA6DT-C
(Cheng et al. 2011)
0.8 µm
0.8 µm
0.6
0.6
0.4
0.4
0.2 0.2

b
20.0 nm

0.0 nm

0.8 µm
0.8 µm
0.6
0.6
0.4 0.4
0.2 0.2

References Bowen WR, Hilal N (2009) Atomic force microscopy in


process engineering: an introduction to AFM for
Barbosaa EF, Silva LP (2012) Nanoscale characterization improved processes and products. Elsevier, Oxford
of synthetic polymeric porous membranes: scrutiniz- Cheng S, Oatley DL, Williams PM, Wright CJ (2011) Pos-
ing their stiffness, roughness, and chemical composi- itively charged nanofiltration membranes: review of
tion. J Membr Sci 407–408:128–135 current fabrication methods and introduction of a
novel approach. Adv Colloid Interface Sci 164:12–20
N

NF Membrane Characterization The flux or pure water flux for a membrane is


Methods typically expressed as volume per area per unit of
time. Flux is used to express the rate at which
Paul Melvyn Williams pure water permeates a NF membrane. Typical
College of Engineering, Swansea University, units of measurement are gallons per square foot
Swansea, UK per day (i.e., GFD or GSFD) or liters per square
meter per hour (l/m2/h)
Streaming potential measurements are most
A variety of techniques and approaches are rou- often used to calculate the zeta potential of an
tinely used for characterizing the physical and NF membrane surface. This is an indicator of the
chemical properties of nanofiltration membrane surface charge under variable solution
(NF) membrane surfaces (Web Report #4102 chemistries.
2012). The main fundamental properties which Measuring the contact angle that is formed
are usually characterized, in no particular order, when a droplet of water is placed on the mem-
include molecular weight cut-off (MWCO), pore brane surface is used to quantify the hydropho-
size (and pore-size distribution), pure water flux, bicity/hydrophilicity of the membrane surface.
surface charge (or zeta potential), hydrophobicity AFM and scanning electron microscopy
and/or hydrophilicity, and membrane morphol- (SEM) are both powerful techniques used to
ogy and surface roughness. quantify and visualize the morphology or rough-
The molecular weight cut-off is found by fil- ness of membrane surfaces. SEM in particular is
tering a range of molecules (very often polyeth- used to visualize the cross-sectional morphology
ylene glycol (PEG)) with known molecular of NF membranes.
weights. The molecular weight of the molecule
that is 90 % retained by the membrane is usually
defined as the MWCO of that membrane.
References
The pore size of the membrane may be found
via atomic force microscopy (AFM) measure- Childress, A.E., Brant, J.A., Rempala, P. Phipps Jr., D.W.
ments or more usually by filtering an uncharged and Kwan, P., (2012) Web Report #4102 - Evaluation
molecule like glucose and fitting the Nernst- of membrane characterization methods. Water
Plank equation for uncharged solutes to the Research Foundation, 6666 West Quincy Avenue,
Denver, CO 80235 (web link: http://www.waterrf.
results, using the membrane pore size as the org/publicreportlibrary/4102.pdf)
fitting parameter. NF membranes are typically
rated by MWCO rather than nominal pore size.
# Crown 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1001-1
M

Membrane Charge modification of the membrane (Cheng


et al. 2011). The most common technique for
Paul Melvyn Williams evaluating the membrane surface charge (zeta
College of Engineering, Swansea University, potential) is via streaming potential measure-
Swansea, UK ments (Hunter 1981).
The charge of the membrane is significant to
membrane performance because charge affects
Membrane charge: Membranes acquire a charac- the electrostatic repulsion between the ions or
teristic electric surface charge when contacted charged molecules and the membrane surface.
with an aqueous solution. For both organic and This can also have an impact on membrane foul-
inorganic membranes, the surface of a membrane ing as well.
can become charged due to the dissociation of
specific ionizable groups on the surface. These
ionization reactions depend on the pH and the
References
electrolyte in the bulk solution in contact with
the membrane. The charge and resulting potential Cheng S, Oatley DL, Williams PM, Wright CJ (2011) Pos-
of the membrane depend strongly on the pH of itively charged nanofiltration membranes: review of
the system because the majority of the membrane current fabrication methods and introduction of a
functional groups protonate and deprotonate over novel approach. Adv Colloid Interface Sci 164:12–20
Childress AE, Elimelech M (1996) Effect of solution
the pH range. chemistry on the surface charge of polymeric reverse
As a direct result of the fabrication materials osmosis and nanofiltration membranes. J Membr Sci
traditionally employed in membrane manufac- 119:253–268
ture, most membranes are either neutral or nega- Hunter RJ (1981) Zeta potential in colloid science: prin-
ciples and applications. Academic, London
tively charged in an aqueous processing Tsuru T, Takezoe H, Asaeda M (1998) Ion separation by
environment (Tsuru et al. 1998; Childress and porous silica-zirconia nanofiltration membranes.
Elimelech 1996). However, positively charged AIChE J 44:765–768
membranes can be produced by surface

# Crown 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1002-1
M

Membrane Charge (Zeta Potential) (the pH at which point where there is no effective
Effect charge) of a membrane can be determined from
the minimum rejection value obtained when fil-
Paul Melvyn Williams tering a charged species (like sodium chloride
College of Engineering, Swansea University, (NaCl)), by varying the pH value at a fixed elec-
Swansea, UK trolyte concentration and constant applied pres-
sure (Cheng et al. 2011).
For ultrafiltration membranes, the charge on
Membrane surface charge (zeta potential) the membrane surface will affect the interactions
effect: The membrane surface charge or zeta between the membrane and the particles in the
potential is most often characterized using the feed solution. If the charge on both the membrane
streaming potential method (Hunter 1981) (see surface and the particles is of the same sign,
“▶ Membrane Charge Characterization”). The repulsion will occur, and there will be less fouling
charge of a membrane is significant to membrane and concentration polarization at the membrane
performance because charge affects the electro- surface. However, if the charge on the membrane
static repulsion between the ions or charged mol- surface is of the opposite sign to the particles,
ecules and the membrane surface. attractive forces will dominate and the membrane
Due to the materials used in the fabrication of will foul easily, thus reducing performance. The
membranes, most membrane surfaces show a membrane charge can have a significant effect on
negative charge at neutral pH values (i.e., pH 7). the flux obtained (Bacchin et al. 2006).
However, due to the amphoteric nature of the The determination of the membrane surface
chemical groups on the surface of a membrane, zeta potential can also be used as an indicator
the charge may be altered by adjusting the solu- for membrane fouling (Lawrence et al. 2006;
tion conditions (i.e., pH and electrolyte concen- Al-Amoudi et al. 2007). The effect of foulants
tration) (Cheng et al. 2011). Surface can be investigated, and based on the measure-
modifications may also be made to membranes ment results, the membrane surface can be spe-
in order to change the charge from negative to cifically treated to decrease membrane fouling
positive (Cheng et al. 2011; Kobayashi and extend the membrane lifetime (Lawrence
et al. 1996). et al. 2006; Al-Amoudi et al. 2007).
Membrane surface charge has a big influence
on the rejection of charged species (i.e., salt,
charged dyes, amino acids, etc.) for nanofiltration
membranes. The isoelectric point (Hunter 1981)
# Crown 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1003-1
2 Membrane Charge (Zeta Potential) Effect

References current fabrication methods and introduction of a


novel approach. Adv Colloid Interf Sci 164:12–20
Al-Amoudi A, Williams PM, Mandale S, Lovitt RW Hunter RJ (1981) Zeta potential in colloid science: prin-
(2007) Cleaning results of new and fouled ciples and applications. Academic, London
nanofiltration membrane characterized by zeta poten- Kobayashi T, Nagai T, Ono M, Fujii N (1996) Charged
tial and permeability. Sep Purif Technol 54:234–240 membranes for ultrafiltration treatment of synthetic
Bacchin P, Aimar P, Field RW (2006) Critical and sus- waste water containing peptone. J Chem Tech
tainable fluxes: theory, experiments and applications. Biotechnol 65:49–55
J Membr Sci 281:42–69 Lawrence ND, Perera JM, Iyer M, Hickey MW, Stevens
Cheng S, Oatley DL, Williams PM, Wright CJ (2011) Pos- GW (2006) The use of streaming potential measure-
itively charged nanofiltration membranes: review of ments to study the fouling and cleaning of ultrafiltra-
tion membranes. Sep Purif Technol 48:106–112
M

Membrane Charge Characterization streaming potential across the membrane


(Nystrom et al. 1994).
Paul Melvyn Williams
Swansea University, College of Engineering,
Swansea, UK
Electroosmosis

A simple “dipped cell” apparatus can be used for


The surface charge density and thus membrane
measuring the electroosmotic flow rate across a
charge of a porous membrane are related to the
microporous membrane (Bowen and Clark
zeta potential of the membrane. There are several
1984). The membrane is held at the end of a
procedures that allow characterization of the
deep tube immersed in the thermostated electro-
membrane zeta potential and thus surface charge.
lyte. Two electrodes are used. The first one is
positioned behind the membrane and the second
one is positioned outside the tube. At the begin-
Streaming Potential
ning of the experiment, the liquid level both
inside and outside the tube are the same.
When an electrolyte solution flows across or
A constant current is then applied between the
through a stationary, charged membrane, the
two electrodes which induces an electroosmotic
flow of liquid tangential to the material drags
flow of electrolyte in the tube. Overflowed elec-
the excess charges near to the material wall
trolyte is transferred to an electronic balance.
downstream. This causes the build-up of an elec-
Zeta potential was determined by measuring the
tric field which drives a current in the reverse
rate of electroosmosis across the membrane.
direction. The streaming potential that is induced
The literature shows that the streaming poten-
may be measured using electrodes. The zeta
tial method has been much more widely studied
potential is calculated from the measured stream-
in comparison to electroosmosis phenomena.
ing potential using the Helmholtz-Smoluchowski
For nanofiltration membranes, it is also possi-
equation (Smoluchowski 1905; Abramson 1934)
ble to evaluate the effective membrane charge
with the Fairbrother and Mastin substitution
density, Xd, by fitting experimental data of the
(Fairbrother and Mastin 1924). The streaming
variation of electrolyte rejection with concentra-
potential may be measured either across the sur-
tion (Bowen et al. 1997). However, this parame-
face of the membrane, by forming a thin channel
ter is essentially a fitting parameter and has no
and pumping the electrolyte through this channel,
real physical basis.
or through the pores enabling measurement of the
# Crown 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1004-1
2 Membrane Charge Characterization

References Fairbrother F, Mastin H (1924) CCCXII – studies in


electro-endosmosis. Part I. J Chem Soc
Abramson HA (1934) Electrokinetic phenomena and their 125:2319–2330
application to biology and medicine, vol 66, ACS Nystrom M, Pihlajamaki A, Ehsani N (1994) Characteri-
monograph series. Chemical Catalog, New York zation of ultrafiltration membranes by simultaneous
Bowen WR, Clark RA (1984) Electroosmosis at micropo- streaming potential and flux measurements. J Membr
rous membranes and the determination of zeta- Sci 87:245–256
potential. J Colloid Interface Sci 97:401–409 Smoluchowski, M. 1905. Zur theorie der elektrischen
Bowen WR, Mohammad AW, Hilal N (1997) Character- kataphorese und der oberflachenleitung. Physikalische
isation of nanofiltration membranes for predictive pur- Z. 6:529–536
poses: use of salts, uncharged solutes and atomic force
microscopy. J Membr Sci 126:91
S

Surface Tension is pulled equally in every direction by neighbor-


ing liquid molecules, resulting in a net force of
Paul Melvyn Williams zero. The molecules at the surface do not have
College of Engineering, Swansea University, other molecules on all sides of them and therefore
Swansea, UK are pulled inward. This creates some internal
pressure and forces liquid surfaces to contract to
the minimal area. Surface tension has the dimen-
Surface tension: The term surface tension refers sion of force per unit length or of energy per unit
to the observation that the surface of a liquid area. The two are equivalent. In SI surface ten-
behaves as though it were covered with a thin sion is measured in N/m or in J/m2 (although the
“skin” which resists attempts to puncture it. This more common units in cgs are dynes/cm or
property is caused by cohesion of similar mole- erg/cm2, respectively).
cules and is responsible for many of the behaviors
of liquids. In the bulk of the liquid, each molecule

# Crown 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1005-1
E

Enantioselective Transport of Amino membranes and liquid membranes. The method


Acids by Membrane Operations using liquid membranes is described in another
site, so solid membranes for enantioselective sep-
Keiji Sakaki aration are explained here. A main research topic
National Institute of Advanced Industrial Science on enantioselective membranes is the design of
and Technology (AIST), Research Institute for the membranes that have the chiral recognition
Sustainable Chemistry, Tsukuba, Ibaraki, Japan sites. Some enantioselective solid membranes
have been reported as follows.

Amino acids are molecules that contain an


amino group (–NH2), a carboxylic acid group Membranes Prepared from Chiral
(–COOH), and a side chain in each structure and Polymers
are the structural units of proteins. The most of
amino acids found in nature are categorized as Polypeptide and polysaccharide, like cellulose,
a-amino acid in which the amino group is alginate, and chitosan, and their derivatives are
attached to the carbon atom adjacent to the car- chiral polymers, and membranes from these chi-
boxylic acid group. An a-amino acid can exist in ral polymers have been applied to the
either of two optical isomers except glycine, and enantioselective separation of racemic amino
the isomer is normally described as L- or D-amino acids. The separation factor of these membranes
acid. The majority of amino acids in living organ- toward racemic tryptophan is usually in the range
isms are L-isomers. Optical isomers, including of 1.1–5.0 (Higuchi et al. 2010). Membranes pre-
amino acids, frequently show different bioactiv- pared from polymers with chiral branch have
ity from each other. So, optical resolution of been also reported.
amino acids has been an important subject in
various industries dealing with pharmaceuticals,
foods, agrochemicals, and so on. Membranes Added with Chiral Selectors
Optical resolution with membrane processes
has potential merits over other separation Enantioselective membranes can be prepared by
methods like crystallization or chromatography. the addition of chiral selectors that show
Membrane operation can be carried out continu- enantioselective affinity toward amino acids.
ously and it enables the large-scale separation. Cyclodextrins, bovine serum albumin (BSA),
Optical resolution of amino acids can be achieved and DNA have been used as chiral selectors.
by the function of chiral recognition sites of solid The membranes added with these chiral selectors
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1012-3
2 Enantioselective Transport of Amino Acids by Membrane Operations

showed the separation factor of 1.1–2.7 toward discrimination during diffusion. On the other
amino acids (Higuchi et al. 2010). hand, in a sorption-selective membrane, chiral
selectors are embedded in a polymer matrix. To
reach permeation selectivity in sorption-selective
Molecular Imprinting Membranes membranes, the selectively adsorbed population
(MIMs) has to be mobile. An electrical potential is some-
times used for the purpose.
Molecular imprinting membranes are fabricated
by incorporating the template molecules into the
membranes and then removing the template mol-
References
ecules. The formed cavities in the membranes
show the specific affinity with the template mol- Higuchi A, Tamai M, Ko Y, Tagawa Y, Wu Y, Freeman B,
ecules and their analogue (Yoshikawa Bing J, Chang Y, Ling Q (2010) Polymeric membranes
et al. 1995). Although MIMs currently show for chiral separation of pharmaceuticals and
low enantioselectivity, this method has the poten- chemicals. Polym Rev 50:113–143
van der Ent EM, van’t Riet K, Keurentjes JTF, van der
tial of higher enantioselectivity (Xie et al. 2008). Padt A (2001) Design criteria for dense permeation-
Solid enantioselective membranes can be selective membranes for enantiomer separations.
divided into two classes: diffusion-selective J Membr Sci 185:207–221
membranes and sorption-selective membranes Xie R, Chu L, Deng J (2008) Membranes and membrane
processes for chiral resolution. Chem Soc Rev
(van der Ent et al. 2001; Xie et al. 2008). A - 37:1243–1263
diffusion-selective membrane is defined as a Yoshikawa M, Izumi J, Kitano T (1995) Molecularly
membrane with no specific chiral selectors for imprinted polymeric membranes for optical resolution.
the chiral interaction but consists of a chiral poly- J Membr Sci 108:171–175
mer. Diffusion selectivity is caused by the chiral
S

Supported Liquid Membrane over the other methods, such as low energy
for Enantioselective Separation demand, continuous operation, and easy scale-
up. Both liquid membrane and solid membrane
Keiji Sakaki have been applied to enantiomeric separation.
National Institute of Advanced Industrial Science The important factor of membrane-based
and Technology (AIST), Research Institute for enantioselective separation is the way how to
Sustainable Chemistry, Tsukuba, Ibaraki, Japan give the function of chirality recognition to mem-
branes. In the process using solid membranes,
chirality recognition exists in main polymer
An enantiomer is one of two stereoisomers that chain, chiral polymer branch, and doped chiral
are mirror images of each other and selector or cavity formed by molecular imprint-
nonsuperposable. This feature of an enantiomer ing (Higuchi et al. 2010). On the other hand, in
is called “chirality.” Many chiral molecules not the separation with liquid membranes,
only appear in nature but also can be synthesized enantioselective carriers are usually doped in
artificially. Amino acids and sugars are the rep- the liquid membranes. In a supported liquid
resentative chiral molecules found in nature, and membrane (SLM), a liquid containing
they exist in the form of one isomer. Enantio- enantioselective carriers is impregnated into a
meric pairs frequently show different biological porous support membrane. The separation con-
activity from each other. So the technology to cept in SLM process is shown in Fig. 1. On the
separate enantiomers has been an important sub- membrane surface in the feed phase, a doped
ject in the industries dealing with pharmaceuti- carrier combines with one isomer more preferen-
cals, foods, agrochemicals, and so on. However, tially than the other, and the carrier-isomer com-
enantioselective separation has been a challeng- plex diffuses in the liquid membrane toward the
ing subject because each enantiomer has the same strip phase. On the membrane surface of strip
physical and chemical properties. phase, the carrier releases the isomer. In the
Some methods have been reported for enan- SLM process, the driving force is the concentra-
tiomeric separation, for example, preferential tion gradient of co- or counterions (indicated as
crystallization, chromatographic separation, X in Fig. 1) between feed and strip phases. Typ-
enzyme-mediated resolution, and membrane- ical carriers used in SLM processes are crown
based separation (Xie et al. 2008). Among them, ethers. Figure 2 shows the structure of one of
membrane-based method has some advantages crown ethers that shows high enantioselectivity

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1013-3
2 Supported Liquid Membrane for Enantioselective Separation

Feed Liquid Membrane Strip HOH2C O


O O CH2OH
O HO HO
S+X C OH HO
S+X
HOH2C O
HO
O OH
O
OH HO
O CH2OH
S−C −X
HOH2C OH HO O
O HO O
Supported Liquid Membrane for Enantioselective OH
OH HO
Separation, Fig. 1 Concept of transportation in SLM O O CH2OH
O
CH2OH

Supported Liquid Membrane for Enantioselective


Separation, Fig. 3 b-Cyclodextrin
O O
References
O O
O O Armstrong DW, Jin HL (1987) Enrichment of enantio-
mers and other isomers with aqueous liquid mem-
O O branes containing cyclodextrin carriers. Anal Chem
59:2237–2241
Higuchi A, Tamai M, Ko Y, Tagawa Y, Wu Y, Freeman B,
Bing J, Chang Y, Ling Q (2010) Polymeric membranes
for chiral separation of pharmaceuticals and
Supported Liquid Membrane for Enantioselective chemicals. Polym Rev 50:113–143
Separation, Fig. 2 An example of chiral crown ether Kocherginsky NM, Yang Q, Seelam L (2007) Recent
advances in supported liquid membrane technology.
Sep Purif Technol 53:171–177
toward amino acids (Shinbo et al. 1993). Cyclo- Shinbo T, Yamaguchi T, Yanagishita H, Sakaki K,
dextrins are used as chiral carriers in aqueous Kitamoto D, Sugiura M (1993) Supported liquid mem-
SLM (Armstrong and Jin 1987). The molecular branes for enantioselective transport of amino acid
mediated by chiral crown ether -effect of membrane
structure of b-cyclodextrin is shown in Fig. 3. solvent on transport rate and membrane stability.
The improvement of membrane stability is the J Membr Sci 84:241–248
key factor for the industrial application of SLM Xie R, Chu L, Deng J (2008) Membranes and membrane
process (Kocherginsky et al. 2007). processes for chiral resolution. Chem Soc Rev
37:1243–1263
P

Palladium-Based Membrane Pd membranes is the hydrogen embrittlement


(Palladium Alloy Membrane) phenomenon. Operation with hydrogen at a tem-
perature below 300  C and a pressure below
Ekain Fernandez1, Fausto Gallucci2 and David A. 2 MPa leads to the nucleation of the b-hydride
Pacheco Tanaka1 phase from the a-phase resulting in severe lattice
1
Energy and Environment, TECNALIA, strains. In this case a pure palladium membrane
Donostia-San Sebastian, Gipuzkoa, Spain becomes brittle after a few a,b cycles (Hsieh
2
Chemical Process Intensification, Department of 1989). Another important problem is the palla-
Chemical Engineering and Chemistry, dium surface poisoning, which can be more sig-
Eindhoven University of Technology, nificant for thin metal membranes, by sulfur
Eindhoven, The Netherlands compounds (Edlund and Pledger 1994), CO
(Amandusson et al. 2000), H2O (Li et al. 2000),
chlorine, carbon, unsaturated hydrocarbons,
Palladium-based membranes have received a etc. In order to avoid hydrogen embrittlement
growing interest for the separation and purifica- and poisoning and reduce membrane cost, palla-
tion of hydrogen from various resources (Paglieri dium can be alloyed with other metallic elements
and Way 2002; Yun and Oyama 2011; Gallucci such as Ag, Cu, Fe, Ni, Pt, and Y (Bryden and
et al. 2013). In addition, palladium membranes Ying 2002; Qiao et al. 2010; Uemiya et al. 2007),
can be used as a palladium-based membrane or the palladium grains can be used in nanometer
reactor where the separation process is coupled sized (Pacheco Tanaka et al. 2006).
with catalytic reactions. Palladium-based mem-
branes have advantages of high hydrogen flux
and exclusive permselectivity for hydrogen due Palladium Alloys
to the unique permeation mechanism as shown in
Fig. 1. Among binary palladium alloys, Pd-Ag, Pd-Cu,
Pd-Au, Pd-Ce, and Pd-Y exhibit higher perme-
abilities in comparison to pure Pd, according to
General Aspects Knapton that tested 25 mm thick alloys (Knapton
1977). Pd90Y10 has hydrogen permeability 3.8
The developments in Pd and Pd alloys have been times higher than pure Pd at 350  C.
carried out for a long time (Buxbaum 1999; Some interesting palladium alloys to avoid
Grashoff et al. 1983; Holleck 1970). The most embrittlement are Pd77-Ag23 and Pd70-Pt30
important problem associated with the use of pure (weight%) alloys since their critical temperature
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1031-3
2 Palladium-Based Membrane (Palladium Alloy Membrane)

Palladium-Based H2
Membrane (Palladium a) External diffusion
Alloy Membrane),
Fig. 1 Solution-diffusion b) Dissociation
H H H H
mechanism of hydrogen
permeation through a H H H H c) Dissolution
palladium-based
membrane (Yun and d) Internal diffusion
Oyama 2011)
H H H H
e) Association
H H2 H2 H
f) Desorption

g) External diffusion
H2

(Tc) for formation of the b-phase is around room cost of the whole membrane will be sharply
temperature (Paglieri and Way 2002). Besides, increased by increasing the membrane thickness.
Pd-Cu alloys do not show embrittlement even at Thus, there is a threshold between membrane
low temperatures (Kulpatripanja et al. 2005). mechanical stability and membrane thickness
Pd-Cu, Pd-Au, Pd-Pt, Pd-Rh, and Pd-Ru (and thus flux and costs). For this reason it is
alloys have been used for increasing the tolerance foreseen that the first industrially available mem-
to sulfur (Paglieri and Way 2002; Morreale branes will be supported membranes. Supported
et al. 2004; Way et al. 2008). According to membranes consist of a thin selective film depos-
McKinley, a Pd60Au40 (mass%) is superior to a ited onto a support that provides mechanical sta-
Pd60Cu40 (mass%) concerning poisoning by sul- bility. Thus, the hydrogen permeance of the
fur (McKinley and Nitro 1967). According to membrane will be higher so that less membrane
Morreale et al., face-centered cubic (fcc) Pd-Cu area is required and the whole membrane cost
showed a decline of 0–10 % permeability when will be lower than that for unsupported mem-
exposed to 1,000 ppm of sulfur, and body- branes. However, in the total membrane cost,
centered cubic (bcc) Pd-Cu showed a decline of the cost of the support also becomes important.
99 % at the same sulfur content stream (Morreale Especially when very thin film membranes are
et al. 2004). Thus, the final structure of the palla- selected, the support pore size should be much
dium alloy is an important issue. In general, the lower and the surface much smoother, so that its
sulfides of Pt, Ir, Rh, and Ru are much less stable cost will increase. There are mainly two types of
than those of the Pd, and thus these elements porous support materials: metallic and
show better tolerance to poisoning by sulfur. ceramic. Ceramic supports typically have better
Currently, novel Pd-based ternary alloy mem- surface quality providing membranes with thin-
branes are being studied (Peters et al. 2011, ner selective layers. However, they are more
2013). fragile. Metallic supports are more robust than
ceramic, but the commercial ones, mainly tubu-
lar, have lower surface qualities. Some research
Unsupported and Supported groups are developing hollow fiber supports
Membranes (both ceramic and metallic) in order to increase
the surface area to volume ratio and also improve
Unsupported Pd-based membranes need to be the surface quality (Luiten-Olieman et al. 2012).
thick self-standing films (>50 mm thick) in In the case of the Pd-based membrane, support is
order to have a minimum mechanical stability. metallic and is used at temperatures above the
The main drawback of these membranes is their Tamman temperature of one of the metallic parts,
low hydrogen permeance. Moreover, in the case common situation for high-temperature
of using an expensive membrane material, the reforming reactions; it is necessary to position
Palladium-Based Membrane (Palladium Alloy Membrane) 3

an intermetallic diffusion barrier layer between


the metallic support and the metallic selective
layer. In this case the materials used as barrier
layer are ZrO2 (Tarditi et al. 2013), YSZ (Sanz
et al. 2011), TiO2 (Li et al. 2008), CeO2 (Qiao
et al. 2010), and Al2O3 (Dardas et al. 2009).

Palladium Membrane Preparation

Common Pd-based layer deposition technologies


include physical vapor deposition (PVD, includ-
ing magnetron sputtering, thermal evaporation,
or pulsed-laser evaporation), chemical vapor
deposition (CVD or MOCVD), electroless plat-
ing (ELP), electroplating, and diffusion welding
(Iniotakis et al. 1987). Each technology has its
strengths and weaknesses; therefore, there is a
trend of tailoring the deposition technology to
the features of the support in order to obtain a Palladium-Based Membrane (Palladium Alloy Mem-
suitable composite membrane. The most widely brane), Fig. 2 Palladium-based commercial tubular
used preparation technology for dense metal membranes manufactured by CRI/Criterion (http://www.
cricatalyst.com/)
layers is ELP due to its ability of covering sup-
ports with complex geometries, the simplicity of been used in membrane reactors for methane
the required equipment, and its low cost (absence steam reforming in a pilot plant for 20 m3/h of
of electrodes or electrical source) (Mallory and hydrogen at Tecnimont KT (Italy) (Palo
Hajdu 1990). On the other hand, PVD magnetron et al. 2012); the membranes showed good perfor-
sputtering is a very attractive deposition technol- mance over 1,300 h of testing and 70 cycles of
ogy because it could provide thinner uniform start-up and shutdown with no signs of membrane
layers (down to only few nanometers), much degradation regarding hydrogen regarding hydro-
lower than the thickness achieved with the ELP gen permeation properties.
technique, with a controlled microstructure and
composition across of these coatings. Other
important advantage of PVD versus ELP is its
environmental friendly operation, without pro- References
ducing waste liquids from chemical baths
Amandusson H, Ekedahl LG, Dannetun H (2000) The
(Klette 2005).
effect of CO and O2 on hydrogen permeation through
palladium membrane. Appl Surf Sci 153:259–267
Bryden KJ, Ying JY (2002) Nanostructured palladium-
Membrane Commercialization iron membranes for hydrogen separation and mem-
brane hydrogenation reactions. J Membr Sci
203:29–42
There are various companies working in the com- Buxbaum RE (1999) Composite metal membrane for
mercialization of palladium-based membranes as hydrogen extraction. US Patent 5215729
reported by Gallucci et al. (2013); Figure 2 shows Dardas Z, She Y, Vanderspurt TH, Yamanis J, Walker
C (2009) Composite palladium membrane having
Pd-based tubular membranes manufactured by
long-term stability for hydrogen separation. US Patent
CRI/Criterion. As an example of industrial appli- 0000480A1
cation and membrane scale-up, three commercial
membranes from MRT, ECN, and NGK have
4 Palladium-Based Membrane (Palladium Alloy Membrane)

Edlund DJ, Pledger WA (1994) Catalytic platinum-based Morreale BD, Ciocco MV, Howard BH, Killmeyer RP,
membrane reactor for removal of H2S from gas natural Cugini AV, Enick RM (2004) Effect of hydrogen-
streams. J Membr Sci 84:111–119 sulfide on the hydrogen permeance of palladium-
Gallucci F, Fernandez E, Corengia P, Van Sint Annaland copper alloys at elevated temperatures. J Membr Sci
M (2013) Recent advances on membrane and mem- 241:219–224
brane reactors for hydrogen production. Chem Eng Sci Pacheco Tanaka DA, Llosa Tanco MA, Nagase T,
92:40–66 Okazaki J, Wakui Y, Mizukami F, Suzuki TM
Grashoff GJ, Pilkington CE, Corti CW (1983) The purifi- (2006) Fabrication of hydrogen permeable composite
cation of hydrogen: a review of the technology empha- membranes packed with palladium nanoparticles. Adv
sizing the current status of palladium membrane Mater 18:630–632
diffusion. Report 27(4):157–169 Paglieri SN, Way JD (2002) Innovations in palladium
Holleck GL (1970) Diffusion and solubility of hydrogen in membrane research. Sep Purif Rev 31:1–169
palladium and palladium-silver alloys. J Phys Chem Palo E, Iaquaniello G, Cucchiella B, Salladini A (2012)
74(3):503 Membrane module design: a general introduction in Pd
Hsieh HP (1989) Inorganic membrane reactors – a review. membrane technology scale-up workshop
AIChE Symp Ser 85:53–67 Peters TA, Kaleta T, Stange M, Bredesen R (2011) Devel-
Iniotakis N, Von Der Decken CB, Fedders H, opment of thin binary and ternary Pd-based alloy
Froehling W, Semetz F (1987) Hydrogen permeation membranes for use in hydrogen production. J Membr
membrane. US Patent 4699637 Sci 383:124–134
Klette H (2005) Thin Pd-Ag foil prepared by PVD, Peters TA, Kaleta T, Stange M, Bredesen R (2013) Devel-
supported on porous SS. Membr Technol 5:7 opment of ternary Pd-Ag-TM alloy membranes with
Knapton AG (1977) Palladium alloys for hydrogen diffu- improved sulphur tolerance. J Membr Sci
sion membranes. Platin Met Rev 21(2):44–50 429:448–458
Kulpatripanja A, Alptekin GO, Falconer JL, Way JD Qiao A, Zhang K, Tian Y, Xie L, Luo H, Lin YS, Li
(2005) Pd and Pd–Cu membranes: inhibition of H2 Y (2010) Hydrogen separation through palladium-
permeation by H2S. J Membr Sci 254:49–62 copper membranes on porous stainless steel with
Li A, Ling W, Hughes R (2000) The effect of carbon sol-gel derived ceria as diffusion barrier. Fuel
monoxide and steam on the hydrogen permeability of 89:1274–1279
a Pd/stainless steel membrane. J Membr Sci Sanz R, Calles JA, Alique D, Furones L, Ordoñez S,
165:135–141 Marín P, Corengia P, Fernandez E (2011) Preparation,
Li X, Liu TM, Fan YQ, Xu NP (2008) Preparation of testing and modelling of hydrogen selective Pd/YSZ/
composite palladium-silver alloy membranes by SS composite membrane. Int J Hydrogen Energy
photocatalytic deposition. Thin Solid Films 36:15783–15793
516:7282–7285 Tarditi A, Gerboni C, Cornaglia L (2013) PdAu mem-
Luiten-Olieman MW, Raaijmakers MJT, Winnubst L, Bor brane supported on top of vacuum-assisted ZrO2-
TC, Wessling M, Nijmeijer A, Benes NE modified porous stainless steel substrates. J Membr
(2012) Towards a generic method for inorganic porous Sci 428:1–10
hollow fibers preparation with shrinkage-controlled Uemiya S, Endo T, Yoshiie R, Katoh W, Kojima T (2007)
small radial dimensions, applied to Al2O3 Ni, SiC, Fabrication of thin palladium-silver alloy film by using
stainless steel, and YSZ. J Membr Sci electroplating technique. Mater Trans 48:1119–1123
407–408:155–163 Way JD, Lusk M, Thoen P (2008) Sulfur-resistant com-
Mallory O, Hajdu JB (1990) Electroless plating: funda- posite metal membranes. US Patent 2008/0038567
mentals and applications. American Electroplaters and Yun S, Oyama ST (2011) Correlations in palladium mem-
Surface Finishers Society, Orlando. ISBN branes for hydrogen separation: a review. J Membr Sci
9780815512776 375:28–45
McKinley DL, Nitro WV (1967) Metal alloy for hydrogen
separation and purification. US Patent 3350845
P

Palladium-Based Membrane Reactor steam reforming reactions, H2 yield and CO2


product selectivity in traditional reactors are lim-
1 2
Ekain Fernandez and Gallucci Fausto ited by thermodynamics. By selective removal of
1
Energy and Environment, TECNALIA, H2 from the reaction side, the thermodynamic
Donostia-San Sebastian, Gipuzkoa, Spain equilibrium restrictions can be overcome follow-
2
Chemical Process Intensification, Department of ing the Le Chatelier’s principle. Due to the shift
Chemical Engineering and Chemistry, effect, both high H2 yields and high CO2 selec-
Eindhoven University of Technology, tivities can be achieved. Besides, this effect
Eindhoven, The Netherlands allows operation at milder reaction conditions in
terms of temperature and pressure (Zaman and
Chakma 1994). The distributor-type membrane
In palladium-based membrane reactor a hydrogen reactor may use the Pd-based membrane to feed
separation process using palladium-based mem- the hydrogen distributively in order to control the
branes is coupled with catalytic reactions. It has contact within reactants. For example, this reac-
received a growing interest in recent years tor type can be used for Fischer–Tropsch synthe-
(Gallucci et al. 2011; De Falco et al. 2011; sis reaction (Rohde et al. 2005).
Gallucci et al. 2013). Membrane reactors are In general, with respect to the traditional reac-
mainly used to carry out the reactions limited by tors, membrane reactors are able to:
the equilibrium conversion such as water gas shift
(WGS) and so on. In fact, in a membrane reactor • Combine chemical reaction and hydrogen sep-
the separation capability of a membrane is utilized aration in only one system reducing the capital
to improve the performance of a catalytic system. cost
• Enhance the conversion of equilibrium limited
reactions
General Aspects • Achieve higher conversions than traditional
reactors operating at the same membrane reac-
There are two main generic approaches in tor conditions or the same conditions, but
Pd-based membrane reactors: selective hydrogen operating at milder conditions
separation (extractor) and selective hydrogen • Improve yield and selectivity
addition (distributor), as shown in Fig. 1.
The extractor-type membrane reactor facili-
tates the in situ removal of hydrogen in the case
of using palladium membranes. For example, for
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1032-3
2 Palladium-Based Membrane Reactor

Palladium-Based
Membrane Reactor,
Fig. 1 Two approaches in
membrane reactors: (a)
extractor and (b) distributor
(Julbe et al. 2001)

Palladium-Based a
Membrane Reactor,
Fig. 2 Packed-bed tubular
membrane reactor
configurations: (a) catalyst FEED RETENTATE
in tube and (b) catalyst in
shell (Gallucci et al. 2013)

Membrane Catalyst Hydrogen

b FEED

Hydrogen

Membrane
Catalyst
RETENTATE

Hydrogen Production by Pd-Based infinite perm-selectivity to H2. The most com-


Membrane Reactors monly studied reactions using Pd membrane reac-
tor have been: methane steam reforming (Chen
In the late 60s, Prof. Gryaznov proposed the use of et al. 2008), methane dry reforming (Gallucci
Pd-based membrane reactor for dehydrogenation et al. 2008), partial oxidation of methane (Basile
reactions (Gryaznov et al. 1970). Since then, dense and Paturzo 2001; Cheng et al. 2009), and water
Pd-based membranes and microporous silica gas shift reaction (Galuszka et al. 2012). Besides,
membranes were studied for hydrogen production reforming reactions using other sources were also
by membrane reactors. Pd-based membranes for studied such as, steam reforming of ethanol and
H2 production overcome all the other candidate methanol (Gallucci et al. 2007).
materials due to the very high permeability and
Palladium-Based Membrane Reactor 3

Membrane Reactor Configurations the hydrogen permeation through membranes on


the reaction system. Thus, it was straightforward
Different types of membrane reactors for hydrogen to compare two packed-bed reactors (avoiding the
production have been proposed in the literature. complication of complex fluid dynamics such as in
Most of the previous work has been performed in fluidized bed) in one of which a membrane was
packed-bed membrane reactors (PBMR); how- used. In a PBMR, the catalyst is confined in fixed-
ever, there is an increasing interest in novel con- bed configuration and in contact with a Pd-based
figurations such as fluidized-bed membrane membrane. The most used PBMR configuration is
reactors (FBMR) and micromembrane reactors the tubular one where the catalyst may be placed
(MMR) especially because better heat manage- either in the membrane tube or in the shell side as
ment and decreased mass transfer limitations can shown in Fig. 2.
be obtained in these reactor configurations. The FBMR configuration consists of a bundle
The PBMR configuration is the first and most of hydrogen selective membranes immersed in a
studied configuration for hydrogen production in catalytic bed operated in the bubbling or turbu-
membrane reactors. This is because, the first stud- lent regime (see Fig. 3). Compared to PBMR
ies on membrane reactors focused on the effect of configuration, the use of FBMR reduces the

Palladium-Based Exhaust
Membrane Reactor,
Fig. 3 Schematic Hydrogen
representation of a
fluidized-bed membrane
reactor for selective
removal of hydrogen is
presented (Adris
et al. 1994)

Membrane
tubes

Heat
exchangers

Reactants
4 Palladium-Based Membrane Reactor

Palladium-Based
Feed Retentate
Membrane Reactor,
Fig. 4 Schematic Feed
representation of the Channel housing
microchannel reactor
configuration used by
Bredesen for Pd-based Membrane
membrane tests (Mejdell Retentate
et al. 2009) Perforated plate
Copper gasket
Apertures

Permeate housing

Sweep Permeate

bed-to-wall mass transfer limitations but also Gallucci F, Basile A, Tosti S, Iulianelli A, Drioli E (2007)
allows operating the reactor at a virtually isother- Methanol and ethanol steam reforming in membrane
reactors: an experimental study. Int J Hydrogen Eng
mal condition (due to the movement of catalyst). 32:1201–1210
The MMR configuration is interesting due to: Gallucci F, Tosti S, Basile A (2008) Pd-Ag tubular mem-
(i) improved mass and heat transfer owing to the brane reactors for methane dry reforming: a reactive
reduction of the scale length in the method for CO2 consumption and H2 production.
J Membr Sci 317:96–105
microchannels; (ii) removal of mass transfer lim- Gallucci F, Basile A, Hai FI (2011) Introduction – a review
itations (concentration polarization); and (iii) of membrane reactors. In: Basile A, Gallucci F (eds)
high degree of process intensification by integrat- Membranes for membrane reactors: preparation, opti-
ing different process steps in a small-scale mization and selection. Wiley, West Sussex, pp 1–61
Gallucci F, Fernandez E, Corengia P, Van Sint Annaland
device. (Gallucci et al. 2013). The microchannel M (2013) Recent advances on membrane and mem-
reactor configuration proposed by Bredesen and brane reactors for hydrogen production. Chem Eng Sci
coworkers is presented in Fig. 4. 92:40–66
Galuszka J, Giddings T, Iaquaniello G (2012) Membrane
assisted WGSR – experimental study and reactor
modelling. Chem Eng J 213:363–370
References Gryaznov VM, Polyakova VP, Savitskii EM, Frades L,
Khrapova EV, Khuares E, Shkola GV (1970) Influence
Adris AM, Grace JR, Lim CJ, Elnashaie SS (1994) Fluid- of the nature and amount of the second component of
ized bed reaction system for steam/hydrocarbon gas binary-palladium alloys on their catalytic activity with
reforming to produce hydrogen. US Patent 5,326,550 respect to the dehydrogenation of cyclohexane. Bull
Basile A, Paturzo L (2001) An experimental study of Acad Sci USSR Div Chem Sci 19(11):2368–2371
multilayered composite palladium membrane reactors Julbe A, Farrusseng D, Guizard C (2001) Porous ceramic
for partial oxidation of methane to syngas. Catal Today membranes for catalytic reactors – overview and new
67:55–64 ideas. J Membr Sci 181:3–20
Chen Y, Wang Y, Xu H, Xiong G (2008) Efficient pro- Mejdell AL, Jøndahl M, Peters TA, Bredesen R, Venvik
duction of hydrogen from natural gas steam reforming HJ (2009) Experimental investigation of a
in palladium membrane reactor. Appl catal B Environ microchannel membrane configuration with a 1.4 mm
80:283–294 Pd/Ag 23 wt% membrane – effects of flow and pres-
Cheng YS, Peña MA, Yeung KL (2009) Hydrogen pro- sure. J Membr Sci 327(1–2):6–10
duction from partial oxidation of methane in a mem- Rohde MP, Unruh D, Schaub G (2005) Membrane appli-
brane reactor. J Taiwan Inst Chem Eng 40:281–288 cation in fischer-tropsch synthesis reactors – overview
De Falco M, Marrelli L, Iaquaniello G (2011) Membrane of concepts. Catal Today 106:143–148
reactors for hydrogen production processes. Springer, Zaman J, Chakma A (1994) Inorganic membrane reactors.
London J Membr Sci 1994:1–28
I

Isotherm Palladium Phase Diagram b-phase is formed at high H/Pd atomic ratios
and coexists with the a-phase at low temperature
Ekain Fernandez (Fig. 1). The hydrogen vapor pressure is constant
Energy and Environment, TECNALIA, in the region of phase coexistence and is bounded
Donostia-San Sebastian, Gipuzkoa, Spain by an envelope defining amax and bmin, the com-
positions of maximum and minimum H/Pd ratio
for pure palladium (Yun and Oyama 2011). The
Isotherm palladium phase diagram represents change in volume accompanying the phase trans-
the palladium–hydrogen system as a function of formation can give rise to strain and, conse-
pressure, temperature, and H/Pd concentration as quently, after a few cycles to a metal lattice
shown in Fig. 1. distortion (Shu et al. 1991), and micro-failures
The isotherm palladium diagram is used to inside the metallic bulk are induced.
show the nature of one of the biggest problems The alloying of palladium with other metals,
of pure palladium membranes: hydrogen embrit- lowering the coexistence temperature of the two
tlement. As shown in Fig. 1, the absorption of crystalline phases, reduces the internal strength
hydrogen below its critical point of 571 K generated and avoids micro-failure formation
(298  C) and 2 MPa produces two different inside the alloy bulk. Silver is the most used
phases (a and b), both of which retain the pure metal for avoiding hydrogen embrittlement phe-
palladium face-centered cubic (fcc) lattice but nomenon in Pd–alloy membranes. The critical
with the crystal unit cell lattice parameter temperature for the formation of b-phase of
increasing from 0.3890 nm for hydrogen-free Pd–Ag alloy with a composition of 77 and
palladium to 0.3895 nm for the a-phase and up 23 (%wt) is around room temperature (Paglieri
to 0.410 nm for the b-phase at room temperature and Way 2002).
(Lewis 1967; Ohira et al. 1996). The a-phase is
obtained at low H/Pd atomic ratios and becomes
the dominant phase at high temperature. The

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1033-1
2 Isotherm Palladium Phase Diagram

Isotherm Palladium
Phase Diagram,
Fig. 1 Pressure–
concentration–temperature
phase diagram of the
palladium–hydrogen
system (Lewis 1967)

References Paglieri SN, Way JD (2002) Innovations in palladium


membrane research. Sep Purif Rev 31:1–169
Lewis FA (1967) Palladium hydrogen system. Academic, Shu J, Grandjean BPA, Van Neste A, Kaliaguine S (1991)
New York Catalytic palladium-based membrane reactors: a
Ohira K, Sakamoto Y, Flanagan TB (1996) Thermody- review. Can J Chem Eng 69:1036–1060
namic properties for solution of hydrogen in Pd-Ag-Ni Yun S, Oyama ST (2011) Correlations in palladium mem-
ternary alloys. J Alloys Compd 236:42–49 branes for hydrogen separation: a review. J Membr Sci
375:28–45
H

Heteropolyacids HPAs 12-tungstophosphoric acid hydrates, charac-


terized by strong acidity, are classified into
Ubavka B. Mioc “superacids” (Okuhara et al. 2004). From mother
Faculty of physical chemistry, University of solutions HPAs crystallize with high number of
Belgrade, Belgrade, Serbia water molecules, 29–30, forming quasi liquid
state. Acids are very sensitive to ambient condi-
tions: relative humidity and temperature, and lose
The basic structural unit in heteropolyacids very easily water molecules and change to lower
(HPAs) is the Keggin’s cluster (find “Keggin’s hydrates, Eq. 1 and Fig. 1. On the other hand,
structure”). Groups are distributed in a three- dehydrated acids are very hygroscopic.
dimensional lattice and are interconnected by Therefore it is interesting and necessary to see
hydrogen-bonded water molecules or some how these compounds change in process of cal-
other proton species (OH , H2O, H3O+, H5O2+) cination/dehydration and to determine structural
forming the secondary structure of Keggin’s phase transition and temperature regions of their
anion. Water molecules fill channels in solid stabilities, Fig. 2. Investigations have to be
HPAs, and next interactions, OH . . .H2O, multidisciplinary and different physicochemical
H2O. . .H2O and H3O+. . .H2O, are identified. methods have to be used. Thermal analysis
Empirical RO. . .O distances, between 294 and (TGA, DTA), XRPD, IR, and Raman spectros-
263 nm, correspond to weak and medium hydro- copy are recommended for the beginning (Pope
gen bonds. and Mi€uller 1994; Mioč et al. 1990, 1994, 2005).
Three best-known acids have been investigated: Thanks to such investigations besides the phase
H3PMo12O40  29H2O (MoPA), H3PW12O40 transition to different crystal hydrates: 29, 21,
 29H2O (WPA), and H4SiW12O40  30H2O 14, and 6 hydrates, dehydrated phase,
(WSiA). All three acids are isostructural. Among WPA-0, at about 230  C, was defined as cubic

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1034-3
2 Heteropolyacids

phase. It was postulated that Keggin’s anions of DTA curves. It corresponds to exothermic trans-
WPA-0 phase are stabilized by protons – “free formation which is followed by the mass loss
protons.” At higher temperatures, about 400  C (TGA) corresponding to about 0.5–0.3 water
(the broad peak) was defined as Tg anomaly on molecules.

20-31°C 31-35°C 42-60°C 60-175°C

WPA-29, cubic WPA-21, orthorhombic WPA-14, triclinic WPA-6, cubic

(1)
175-230°C 230-580°C 580-604°C 604-1000°C

0-WPA, cubic 0-WPA/D-WPA, cubic D-WPA, cubic PWB

It was evident that these water molecules are tungsten bronzes (PWB) happen (Mioč
formed from protons and few oxygen atoms et al. 1994, 2005). All WPA phases were indexed
from host lattice in endothermic process, which and corresponding unit cell dimension calcu-
is simultaneous with water dehydration. Nowa- lated. Some of them for the first time: WPA-14
days, this water is called protonated (Janik as triclinic. All phases from WPA-6 up to struc-
et al. 2004). Metastable (D-phase–denuded tural phase transformation are cubic. Phosphate
phase) is stable up to 604  C, for WPA, when tungsten bronzes (PWB) have also been obtained
structural phase transformation to phosphate and defined for the first time using HPAs as
precursor (Mioč et al. 1994). Fournier noted
also the same large peak for WPA and identified
it as a new Q phase. He claims that a new Q phase
a is formed after the loss of “constitutional” water
14-29 H2O
(Fournier et al. 1992).
These investigations have been followed by
IR and Raman spectroscopic study in situ, in
temperature range from temperature of liquid
nitrogen 195 to 220  C, and with 18O-labeled
a H5O2+ 6 H2O
compounds. On the basis of the obtained spectra,
few proton species were identified (H5O2+, H3O+,
H2O, and OH groups): terminal OH groups of
Keggin’s anions at about 3,550; OH groups
from water molecules, due to the most frequent
a H+
interaction H2O. . .H2O at about 3,490; and OH
0.2 H2O
bands belonging to H3O+. . .H2O, the strongest
interaction at about 3,292 and 3,225 and
3,140 cm 1; bands in the region 2,250–2,050
were assigned to n3 and/or n4 of H3O+ and water
libration modes. Dioxonium ion was identified
a 0 H2O
also, thanks to the band n4 at 1,720 and n2 at
about 1,220 cm 1. Special attention in the pro-
cess of calcination/dehydration was paid to the
Heteropolyacids, Fig. 1 Schematic survey of different intensity changes of bands n4(H3O+) at 1,720 and
steps of hydration of HPAs
Heteropolyacids 3

Heteropolyacids, a 100 12
Fig. 2 DTA and TGA
curves of WPA-29 in 10
98

Endo.← DT →Exo.
different temperature 8
regions. Scanning rates 96

(wt %)
6
were 1, 5, and 10  C/min

(mV )
94 4
2
92
0
90 –2
10 20 30 40 50 60 70 80 90 100
t (°C)

b 99.5 4
3

Endo.← DT →Exo.
98.5 2
1
97.5
(wt %)

(mV )
–1
96.5 –2
–3
95.5 –4
–5
94.5 –6

0 100 200 300 400 500 600 700


t (°C)

c 100 25
98 20

Endo.← DT →Exo.
96
15
(wt %)

94

(mV )
10
92
5
90
0
88
86 –5
0 200 400 600 800 1000
t (°C)
DTA and TGA curves of 29-WPA
at temperatures up to 1000 C

n2(H2O) at 1,610 cm 1 (Mioč et al. 1990, 1994, temperature, frequency, and so on) as character-
2005). istics of these compounds.
Protonic entities and their dynamic equilib-
rium influence the host structure too. Identifica-
tion of proton species and following of its
References
dynamic equilibrium is also very important for
understanding catalytic (formation of Brønsted Fournier M, Feumi-Jantou C, Rabia C, Herve G, Launay
acid centers) and conductive processes (defining S (1992) Polyoxometalates catalyst materials: X-ray
charge carriers, conductivity dependence of thermal stability study of phosphorus-containing
heteropolyacids H3+xPM12 xVxO40 13-14H2O
(M = Mo,W; x = 0–1). J Mater Chem 2:971–978
4 Heteropolyacids

Janik MJ, Davis RJ, Neurock M (2004) A first principles Mioč UB, Todorović MR, Davidović M, Colomban P,
analysis of the location and affinity of protons in the Holclajtner-Antunović I (2005) Heteropoly
secondary structure of phosphotungstic acid. J Phys compounds-from proton conductors to biomedical
Chem B 108:12292–12300 agents. Solid State Ion 176:3005–3017
Mioč U, Colomban P, Novak A (1990) Infrared and Okuhara T, Nishimura T, Watanabe H, Misono M (2004)
Raman study of some heteropolyacid hydrates. J Mol Insoluble heteropoly compounds as highly active cat-
Struct 218:123–128 alysts for liquid-phase reaction. J Mol Catal
Mioč UB, Dimitrijević RŽ, Davidović M, Nedić ZP, 74:247–256
Mitrović MM, Colomban P (1994) Thermally induced Pope MT, M€ uller A (eds) (1994) Polyoxometalate: from
phase transformations of 12-tungstophosphoric acid platonic solids to anti-retroviral activity. Kluwer,
29-hydrate: synthesis and characterization of Dordrecht
PW8O26-type bronzes. J Mater Sci 29:3705–3718
M

Multielectron Redox Catalysts carry out a difficult, multielectron reaction or


reactions without reacting with itself or its
U. B. Mioč1, Z. D. Mojović2 and surroundings.
D. M. Jovanović2 The ability of heteropoly acids (HPAs) and
1
Faculty of Physical Chemistry, University of their conjugate anions (polyoxometalates) to per-
Belgrade, Belgrade, Serbia form fast reversible multielectron redox transfor-
2
Institute of Chemistry, Technology and mations under rather mild conditions prompted
Metallurgy (I.Ch.T.M.), Center of Catalysis and interest in the systems as electrocatalysts for var-
Chemical Engineering, University of Belgrade, ious inert redox reactions including hydrogen
Belgrade, Republic of Serbia evolution and oxygen reduction. It has been rec-
ognized that the partially reduced heteropo-
lyanions of W and Mo provide highly reactive
Multielectron redox reactions play a key role in mixed-valence redox centers. However, nearly
many biological and synthetic catalytic pro- all multielectron transfer in polyoxometalates
cesses. Multielectron redox processes require systems is driven by either adding strong reduc-
the use of a catalyst able to store several redox ing and oxidizing reagents into solution or
equivalents. A redox catalyst is a substance through electrochemical redox reactions
which can accept or donate several electrons (Takashima et al. 2012).
such that each electron is added or removed at Polyoxometalates can undergo fast and revers-
approximately the same potential. When fully ible multielectron redox reactions. Electron
charged, the catalyst should be capable of driving transfer occurs between mixed-valence transition
a multielectron redox reaction in a process with a metal sites according to the electron self-
few intermediate steps (Fendler and Bolton exchange or electron hopping mechanism. This
1986). model is operative during partial
Multielectron redox catalysts function through electroreduction, i.e., injection of up to four elec-
redox potential leveling (Huynh and Meyer trons to a Keggin-type heteropoly structure of
2007). Redox potential leveling is a process molybdenum and tungsten. Further reduction of
where proton-coupled electron transfer leads to heteropolytungstate or molybdate is irreversible
the accumulation of multiple oxidizing equiva- and leads to the formation of so-called
lents over a low range of potential (Wang heteropolybrown species in which such distinct
et al. 2010). The additional demand on the cata- ionic sites as WVI and WIV or MoVI and MoIV can
lyst is that it must accumulate and use multiple coexist (Bard et al. 2008).
oxidative equivalents at high redox potentials and
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1035-1
2 Multielectron Redox Catalysts

The heteropolyanions undergo several rapid PMo12 O40 3 þ 2e þ 2Hþ ¼ H2 PMo12 O40 3
one- and two-electron reversible reductions to
produce the so-called “heteropoly blue” and fur- H 2 PMo12 O40 3 þ 2e þ 2H þ
ther irreversible multielectron reductions with
concomitant decomposition. The electrons are ¼ H 4 PMo12 O40 3 pH ¼ 1
accepted by the addenda ions of the heteropo-
lyanions. If the addenda ions are all identical, H 4 PMo12 O40 3 þ 2e þ 2Hþ
the electrons are delocalized on the addenda ion ¼ H 6 PMo12 O40 3
oxide framework at room temperature by rapid
electron hopping (intramolecular electron trans-
Dawson-type heteropolyanions undergo several
fer). The reduction increases the negative charge
reversible one-electron reductions in organic
density at the heteropolyanions and thus their
and aqueous solvents if no protonation accom-
basicity. As a consequence, the reduction can be
panies the reductions.
accompanied by protonation depending on the
pKa of the produced oxometalates (Sadakane
P2 W 18 O62 6 þ e ¼ P2 W 18 O62 7
and Steckhan 1998).
Keggin-type heteropolyanions can accept a
limited number of electrons without decomposi- P2 W 18 O62 7 þ e ¼ P2 W 18 O62 8 0 < pH < 3
tion, and in some cases the reduced compounds
have been isolated. P2 W 18 O62 8 þ 2e þ 2Hþ ¼ H2 P2 W 18 O62 8

PW 12 O40 3 þ e ¼ PW 12 O40 4 H 2 P2 W 18 O62 8 þ 2e þ 2Hþ ¼ H4 P2 W 18 O62 8

PW 12 O40 4 þ e ¼ PW 12 O40 5 0 < pH < 3 P2 W 18 O62 8 þ e ¼ P2 W 18 O62 9

PW 12 O40 5 þ 2e þ H þ ¼ HPW 12 O40 6 P2 W 18 O62 9 þ e ¼ P2 W 18 O62 10 0 < pH < 8:2

With increasing pH, the third reversible P2 W 18 O62 10 þ 2e þ 2Hþ ¼ H2 P2 W 18 O62 10
two-electron wave moves to a more negative
potential and splits into two reversible P2 W 18 O62 10 þ e ¼ P2 W 18 O62 11
one-electron reduction waves at pH 4:
P2 W 18 O62 11 þ e ¼ P2 W 18 O62 12 8:2 < pH

PW 12 O40 5
þ e ¼ PW 12 O40 6
The stability of tungstophosphoric acid in aque-
 ous solutions is considerable dependent on pH
PW 12 O40 6
þ e ¼ PW 12 O40 7
with regard to the dominant species present in
For phosphopolyoxomolybdate, it is difficult to the solution (Holclajtner-Antunović et al. 2008).
obtain well-defined redox waves in cyclic Many factors influence the equilibrium, primarily
voltammetry in aqueous electrolytes due to the pH and HPA concentration, while the perfor-
easy hydrolysis of PMo12O403. However, it is mance of different analytical techniques used
stabilized by addition of comparatively large for speciation should be taken in account as
amounts of organic solvents. The reduction well. Tungstophosphoric acid decomposes first
potentials depend on pH as a result of protonation to components of the Dawson series, while the
(Sadakane and Steckhan 1998; Gómez-Romero total decomposition of the Keggin anion to phos-
and Casañ-Pastor 1996). phate and tungstate occurs at pH >7.5.
It should be noted that, besides the ability to
perform multielectron redox transformations,
Multielectron Redox Catalysts 3

HPAs also have a very strong Brönsted acidity Gómez-Romero P, Casañ -Pastor N (1996) Photoredox
approaching superacid region. Their acid-base chemistry in oxide clusters. Photochromic and redox
properties of polyoxometalates in connection with
and redox properties can be varied over a wide analog solid state colloidal systems. J Phys Chem
range by changing the chemical composition 100:12448–12454
(Damjanović et al. 2005). HPAs catalyze a wide Holclajtner-Antunović I, Bajuk-Bogdanović D,
variety of reactions in homogeneous liquid phase. Todorović MR, Mioč UB, Zakarevska J, Uskokovi-
ć-Marković S (2008) Spectroscopic study of stability
Being stronger acids, HPAs will have signifi- and molecular species of 12-tungstophosphoric acid in
cantly higher catalytic activity than mineral aqueous solution. Can J Chem 86:996–1004
acids. HPA catalysis lacks side reactions such as Huynh MHV, Meyer TJ (2007) Proton-coupled electron
sulfonation, chlorination, nitration, etc., which transfer. Chem Rev 107:5004–5064
Kozhevnikov IV (1998) Catalysis by heteropoly acids and
occur with mineral acids (Kozhevnikov 1998). multicomponent polyoxometalates in liquid-phase
reactions. Chem Rev 98:171–198
Sadakane M, Steckhan E (1998) Electrochemical proper-
References ties of polyoxometalates as electrocatalysts. Chem
Rev 98:219–237
Takashima T, Yamaguchi A, Hashimoto K, Nakamura
Bard AJ, Inzelt G, Scholz F (eds) (2008) Electrochemical R (2012) Multielectron-transfer reactions at single Cu
dictionary, 2nd edn. Springer, Berlin (II) centers embedded in polyoxotungstates driven by
Damjanović L, Rakić V, Mioč UB, Auroux A (2005) photo-induced metal-to-metal charge transfer from
Influence of cations on active sites of the alkaline anchored Ce(III) to framework W(VI). Chem
earth salts of 12-tungstophosphoric acid:microcalori- Commun 48:2964–2966
metric study. Thermochim Acta 434:81–87 Wang T, Brudvig GW, Batista VS (2010) Study of proton
Fendler J, Bolton J (1986) Panel discussion on sensitiza- coupled electron transfer in a biomimetic dimanganese
tion and immobilization of catalysts on various sup- water oxidation catalyst with terminal water ligands.
ports. Homog Heterog Photocatal NATO ASI Ser J Chem Theory Comput 6:2395–2401
174:699–701
O

Organic Dehydration improvement of the H2O/DMSO selectivity, can


be explained by the illustration shown in Fig. 2.
Tadashi Uragami When the dimethyl sulfoxide and water mole-
Organization for Research and Development of cules which had vaporized from the feed mixture
Innovative Science and Technology (ORDIST), come close to the membrane surroundings, the
Kansai University, Suita, Osaka, Japan dimethyl sulfoxide vapor aggregates much easier
than the water vapor (because the freezing points
of dimethyl sulfoxide and water are 18.4  C and
Water/organic-selective membranes are effective 0  C, respectively) and tends to liquefy as the
for the dehydration of water/organic mixtures. temperature of the surrounding membrane
The dehydrated organic solvents can be useful becomes lower. This aggregation of the dimethyl
as industrial reaction solvents, washing solvents, sulfoxide molecules is responsible for the
and analytical solvents. increase in the H2O/DMSO selectivity for water
In Fig. 1, the permeation and separation char- through the Chito membrane. The increase in the
acteristics for an aqueous dimethyl sulfoxide separation factor with the TDEV method, in
(DMSO) solution through a dense chitosan which the temperature of the membrane sur-
(Chito) membrane by TDEV (see roundings is lower than the temperature of the
“▶ Temperature-Difference Controlled feed solution, can be attributed to the degree of
Evapomeation”) are shown. In this figure, the aggregation of the DMSO molecule, which is
feed was an aqueous solution of 50 wt.% significantly governed by the temperature of the
dimethyl sulfoxide, the temperature of the feed membrane surroundings. The high H2O/DMSO
solution was kept constant at 40  C, and the selectivity of Chito membrane for an aqueous
temperature of the membrane surroundings was solution dimethyl sulfoxide in TDEV is signifi-
lowered to less than the temperature of the feed cantly enhanced by both the high affinity for
solution (Uragami and Shinomiya 1992). Both water of the Chito membrane and the decrease
the total permeation rate and the separation factor in the solubility selectivity for dimethyl sulfoxide
increased with dropping temperature of the mem- molecules into the Chito membrane, based on
brane surroundings. This increase in the total their aggregation on the membrane surroundings
permeation rate may be due to the increase in (Uragami and Shinomiya 1992; Uragami 2008).
the solubility of the vapor in the membrane with The mechanism of permeation and separation of
decreasing temperature of the membrane sur- a dimethyl sulfoxide/water mixture through a
roundings, according to Henry’s law. The dense Chito membrane during TDEV in Fig. 2
increase of the separation factor, i.e., the is effective for understanding that of an ethanol/
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1036-1
2 Organic Dehydration

Organic Dehydration, 0.2 500


Fig. 1 Effects of the
temperature of the

Separtion factor ; aH2O/DMSO


Permation rate (kg/m2hr)
membrane surroundings on 400
the characteristics of
permeation and separation
300
for an aqueous solution of
50 wt.% dimethyl sulfoxide 0.1
(DMSO) through the Chito 200
membrane in TDEV. Feed
temperature: 40  C
100

0 0
0 10 20 30 40
Temperature of membrane surroundings (˚C)

To vacuum permeation rate and separation factor for H2O/


CH3COOH selectivity were significantly
influenced by the temperature of membrane sur-
roundings. The increase in the acetic acid con-
centration in the feed vapor mixture decreased
the permeation rate and increased the separation
factor for H2O/CH3COOH selectivity except
Membrane 40 wt.% acetic acid content. The best separation
factors were 800 in the EV and 860 in the TDEV
Lower for 90 wt.% acetic acid. The separation index of
temperature
TDEV was higher than that of EV for an
azeotropic mixture of acetic acid/water. TDEV
in the separation of acetic acid/water mixtures
Aqueous solution CH3COOH Higher through the PVA/MA membranes was more
temperature
effective than EV (Isiklan and Sanli 2005).
o: H2O :CH3COOH Graft-copolymer membranes grafted 4-vinyl
or (CH3)2SO pyridine, acrylonitrile, and hydroxylmethyl
methacrylate onto poly(vinyl alcohol) and also
Organic Dehydration, Fig. 2 Tentative separation
mechanism for aqueous dimethyl sulfoxide solution were applied to the dehydration of acetic acid in
through a Chito membrane in TDEV EV and TDEV, and those membranes showed
high dehydration performance (Asman and
water mixture through a dense PDMS membrane Sanli 2006; Al-Ghezawi and Sanli 2006).
during TDEV (Uragami 2008). Water/alcohol-selective membranes are effec-
The characteristics of permeation and separa- tive for the following scenario. For example,
tion of acetic acid/water mixtures through 85/15 when an aqueous solution of dilute ethanol
(v/v) PVA/malic acid (MA) membranes were (about 10 wt.%) produced by the
investigated by EV (see “▶ Evapomeation”) and bio-fermentation is concentrated by distillation,
TDEV. The permeation rates increased, but sep- since an aqueous solution of 96.5 wt.% ethanol is
aration factors for H2O/CH3COOH selectivity an azeotropic mixture, ethanol cannot be concen-
decreased with increasing permeation tempera- trated anymore by distillation, and consequently,
ture during EV. When the temperature of feed ethanol is concentrated by azeotropic distillation
liquid was kept constant and the temperature of with the addition of benzene. If membranes that
the membrane surrounding was dropped, the can preferentially permeate only water at 3.5 wt.
Organic Dehydration 3

12000 10 from quaternized chitosan (q-Chito) and polyeth-


ylene oxydiglycilic acid (PEO acid) on a porous

Permeation rate (10−2 kg/m2 hr)


Separation factor, aH2O/EtOH

10000 polyethersulfone (PES) support, was investigated


8
(Uragami and Yamada 1999, 2003). Both the
8000
6
q-Chito/PES composite and the q-Chito-PEO
acid polyion complex/PES composite mem-
6000
branes showed high H2O/EtOH selectivity for
4
4000 an ethanol/water azeotrope. Both the permeation
rate and the H2O/EtOH selectivity were enhanced
2
2000 by increasing the degree of quaternization of the
chitosan molecule, because the affinity of the
0 0 q-Chito/PES composite membranes for water
0.0 0.5 1.0 1.5 2.0
Molar ratio was increased by introducing a quaternized
(−COO−Na+/−N(CH3)3 +CI−) ammonium group into the chitosan molecule.
Q-Chito-PEO acid PIC/PES composite mem-
Organic Dehydration, Fig. 3 Permeation and separa- branes prepared from an equimolar ratio of car-
tion characteristics for an azeotropic mixture of ethanol/
water through q-Chito/PEO acid 4000 polyion complex/
boxylate groups in the PEO acid versus
PES composite membranes during EV as a function of the quaternized ammonium groups in the q-Chito
molar ratio between the carboxylate groups in PEO acid showed the best separation factor for H2O/EtOH
4000 and the ammonium groups in q-Chito at 40  C selectivity without lowering the permeation rate,
as shown in Fig. 3. With an increasing molecular
% in an azeotropic mixture of aqueous ethanol weight of PEO acid, the separation factor for
solution can be developed, significant energy H2O/EtOH selectivity increased, but the perme-
savings would be achieved. The permeation and ation rate almost did not change. The separation
separation mechanisms in PV, EV, and TDEV factor for aqueous solutions of 1- and 2-propanol
through dense membranes consist of the dissolu- was also maximized at an equimolar ratio of
tion of the permeants into the membrane, the carboxylate groups and ammonium groups and
diffusion of the permeants in the membrane, and was greater than for an ethanol/water azeotrope.
the evaporation of the permeants from the mem-
brane. Therefore, the separation of permeants in
the membrane separation techniques depends on References
the differences in the solubility and diffusivity of
the permeants in the feed mixture. When the Al-Ghezawi N, Sanli O (2006) Permeation and separation
structure of water/alcohol- and water/organic characteristics of acetic acid-water mixtures by
pervaporation through acrylonitrile and hydroxy
liquid-selective membranes is domically
ethyl methacrylate grafted poly(vinyl alcohol) mem-
designed, hydrophilic materials can be brane. Sep Sci Technol 41:2913
recommended as membrane materials. There- Asman G, Sanli O (2006) Separation characteristics of
fore, an increase in the solubility of water mole- acetic acid-water mixtures using poly(vinyl alcohol-
g-4-vinyl pyridine) membranes by pervaporation and
cules into the membrane during the solution
temperature difference evapomeation techniques.
process can be expected. In order to raise the J Appl Polym Sci 100:1385, 199
affinity of membranes for water molecules, mem- Isiklan N, Sanli O (2005) Permeation and separation char-
branes with dissociation groups introduced into acteristics of acetic acid-water mixtures through poly
(vinyl alcohol)/malic acid membranes by
their structure are used for dehydration from
evapomeation and temperature difference controlled
organic solvents. evapomeation. Sep Sci Technol 40:1083
The dehydration of an ethanol/water azeo- Uragami T (2008) Structural design of polymer mem-
trope during EV using polyion complex cross- branes for concentration of bio-ethanol. Polym
J 40:485
linked chitosan composite (q-Chito-PEO acid
Uragami T, Shinomiya H (1992) Concentration of aque-
PIC/PES composite) membranes, constructed ous dimethyl sulfoxide solutions through a chitosan
4 Organic Dehydration

membrane by permeation with a temperature differ- Uragami T, Yamada H (2003) Dehydration from alcohols
ence. J Membr Sci 74:183 by polyion complex cross-linked chitosan composite
Uragami T, Yamada H (1999) Removal of volatile organic membranes during evapomeation. Biomacro-
compounds from dilute aqueous solutions by molecules 4:137
pervaporation. Netw Polym 20:203
P

Pervaporation for Chloroform DMS content of more than about 40 and 70 mol%,
Separation respectively. It is noticeable that the benzene and
chloroform permselectivity and the normalized
Tadashi Uragami permeation rates for the graft copolymer mem-
Organization for Research and Development of branes changed remarkably at the same DMS
Innovative Science and Technology (ORDIST), content. These results suggest that the PMMA-
Kansai University, Suita, Osaka, Japan g-PDMS and PEMA-g-PDMS membrane struc-
ture changed at the corresponding DMS content.
On the other hand, the PBMA-g-PDMS mem-
Chloroform/water-selective membranes are brane showed a gradual increase in chloroform
effective for the removal of chloroform in permselectivity and normalized permeation rate
water. These membranes can be contributed to with increasing DMS content. From the above
the environmental problem. results, it was found that the structural change in
Removal of chloroform in an aqueous chloro- the PBMA-g-PDMS membrane with variations in
form solution through the poly DMS content was quite different from that of the
(methylmethacrylate)-poly(dimethylsiloxane) PMMA-g-PDMS and PEMA-g-PDMS mem-
(PMMA-g-PDMS), poly(ethylmethacrylate)- branes (Uragami et al. 2001).
PDMS (PEMA-g-PDMS), and poly(n- The permeation and separation characteristics
butylmethacrylate)-PDMS (PBMA-g-PDMS) of chloroform from water by PV through cross-
graft copolymer membranes was investigated by linked PDMS membranes prepared from
pervaporation (PV). PDMSDMMA and divinyl compounds, such as
Figure 1 shows the results of PV for an aque- EGDM, DVB, DVS, and DVF, were studied
ous solution of 0.02 wt.% chloroform through the (Ohshima et al. 2005). Those membranes showed
graft copolymer membranes. The chloroform high chloroform selectivity and permeability.
permselectivity of PMMA-g-PDMS and PEMA- Both chloroform/water selectivity and perme-
g-PDMS membranes increased dramatically at a ability were affected significantly by the divinyl

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1037-1
2 Pervaporation for Chloroform Separation

4 compound. Furthermore cross-linked


PDMSDMMA membranes showed the highest
chloroform/water selectivity. The chloroform/
Normalized permeation rate

3 water selectivity was mainly governed by the


solubility rather than the diffusion selectivity.
(10−6kg m/m2 hr)

With increasing downstream pressure, the chlo-


2 roform/water selectivity of all cross-linked
PDMSDMMA membranes increased, but the
permeability decreased. A PDMSDMMA-DVF
1
membrane exhibited a normalized permeation
rate of 1.9  10 5 kgm (m2h) 1 It and a separa-
tion factor for chloroform/water of 4,850, yield-
ing a separation index of 9,110.
0
100
PV experiments were carried out using poly
(vinylidene fluoride) (PVF2) flat-sheet mem-
branes with different thickness for chloroform/
Chloroform in permeate (wt%)

80 water mixtures (Khayet and Matsuura 2004). In


Table 1 the permeation rates for chloroform and
60
water and the separation factor, aCH3Cl/H2O, are
listed. With increasing membrane thickness, the
separation factor for the chloroform/water
40 increased, and the permeation rates for water
and chloroform decreased. In fact, the selectivity
20
of the PVF2 membranes is associated not only
with the surface characteristics but also with the
diffusion through the membrane bulk structure.
0
0 20 40 60 80 100
DMS content (mol%)

Pervaporation for Chloroform Separation,


Fig. 1 Effect of the DMS content on the chloroform
concentration in the permeate and normalized permeation
rate for an aqueous solution of 0.02 wt.% chloroform
through the PMMA-g-PDMS (○), PEMA-g-PDMS (●),
and PBMA-g-PDMS (□) membranes by pervaporation

Pervaporation for Chloroform Separation, Table 1 Permeation separation characteristics for chloroform/water
mixture during PV (Khayet and Matsuura 2004)
Membrane Permeation rate for water Permeation rate for chloroform Separation factor
thickness (mm) (10 4kgm 2s 1) (10 5kgm 2s 1) aCH3Cl/H2O
38.81 1.69 2.47 146.02
49.77 1.28 1.81 141.69
59.70 1.17 1.91 163.15
83.15 0.87 1.40 160.47
110.77 0.66 1.14 173.32
Initial chloroform concentration 1 kg/m3, feed temperature 25  C, reduced pressure 1,666.5 Pa
Pervaporation for Chloroform Separation 3

References volatile organic compounds from water. J Membr Sci


260:156
Khayet M, Matsuura T (2004) Pervaporation and vacuum Uragami T, Yamada H, Miyata T (2001) Removal of
membrane distillation processes: modeling and exper- dilute volatile organic compounds in water through
iments. AIChE J 50:1697 graft copolymer membranes consisting of poly
Ohshima T, Kogami Y, Miyata T, Uragami T (2005) (alkylmethacrylate) and poly(dimethylsiloxane) by
Pervaporation characteristics of cross-linked poly pervaporation and their membrane morphology.
(dimethylsiloxane) membranes for removal of various J Membr Sci 187:255
R

Removal of Dissolved VOCs from The permeation rate and VOC/water selectivity
Aqueous Solutions (Pervaporation of the PBMA-g-PDMS membranes, however,
Application) increased gradually with increasing DMS con-
tent, unlike those of PMMA-g-PDMS and
Tadashi Uragami PEMA-g-PDMS membranes. Furthermore,
Organization for Research and Development of TEM observations revealed that the PMMA-
Innovative Science and Technology (ORDIST), g-PDMS and PEMA-g-PDMS membranes had
Kansai University, Suita, Osaka, Japan microphase-separated structures, consisting of a
PDMS phase and a poly(alkyl methacrylate)
phase. On the other hand, the PBMA-g-PDMS
Organic liquid/water selective membranes are membrane was homogeneous. It was found that
effective for the removal of organics in water the permeability and selectivity of these graft
and recovery of organic solvents from water. copolymer membranes for treatment of aqueous
These membranes can contribute to the environ- VOC solutions by PV were significantly related
mental problem and effective use of organic to a PDMS continuous layer in the phase-
solvents. separated structure (Uragami et al. 1999, 2001a).
The removal of volatile organic compounds Hydrophobically surface-modified mem-
(VOCs) such as benzene and chloroform from branes were prepared by adding a fluorine-
aqueous benzene and chloroform solutions containing graft copolymer to a microphase-
using poly(methyl methacrylate)-poly separated membrane consisting of PDMS and
(dimethylsiloxane) (PMMA-g-PDMS), poly PMMA to improve organic component selectiv-
(ethyl methacrylate)-PDMS (PEMA-g-PDMS), ity. Contact angle measurements and X-ray pho-
and poly(n-butyl methacrylate)-PDMS (PBMA- toelectron spectroscopy (XPS) revealed that the
g-PDMS) graft copolymer membranes was inves- addition of a fluorine-containing copolymer pro-
tigated by pervaporation (PV). When aqueous duced a hydrophobic surface at the air side of the
solutions of dilute VOCs were permeated through membrane due to surface localization of the fluo-
the PMMA-g-PDMS and PEMA-g-PDMS mem- rinated copolymer. It was apparent from TEM
branes, these membranes were Bz/H2O- and that adding a fluorine-containing copolymer of
CHCl3/H2O selective. The permeation and sep- less than small amount did not affect the mor-
aration characteristics of the PMMA-g-PDMS phology of the microphase-separated membrane.
and PEMA-g-PDMS membranes changed drasti- However, adding a fluorine-containing copoly-
cally at a DMS content of about 40 mol% and mer over a certain amount resulted in a morpho-
70 mol%, respectively, as shown in Fig. 1. logical change, from a continuous PDMS phase
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1038-3
2 Removal of Dissolved VOCs from Aqueous Solutions (Pervaporation Application)

4 100
Normalized pemeation rate

80

Renzene in permeate (wt%)


3
(10 −6kg m/m2 h)

60
2

40

1
20

0 0
0 20 40 60 80 100 0 20 40 60 80 100
DMS content (mol%) DMS content (mol%)

Removal of Dissolved VOCs from Aqueous Solutions 0.05 wt.% benzene through PMMA-g-PDMS (○), PEMA-
(Pervaporation Application), Fig. 1 Effects of the g-PDMS (●), and PBMA-g-PDMS (□) membranes
DMS content on the benzene concentration in the perme- during PV
ate and normalized permeate for an aqueous solution of

to a discontinuous PDMS phase. The addition of and Bz/H2O selectivity of CA/PMMA-b-PDMS


a small amount of fluorine-containing copolymer membranes were much greater than those of
to the microphase-separated membranes CA/PMMA-g-PDMS membranes. TEM observa-
enhanced both their permeability and Bz/Chx tions revealed that both the CA/PMMA-g-PDMS
selectivity for a dilute aqueous solution of ben- and CA/PMMA-b-PDMS membranes had
zene during PV because of their hydrophobic microphase-separated structures consisting of a
surfaces and microphase-separated structures. PMMA phase and a PDMS phase-containing
Specifically, the microphase-separated mem- CA. The microphase-separated structure of the
brane with a small amount of fluorine-containing latter membranes was much clearer than that of
copolymer concentrated an aqueous solution the former and was lamellar. The distribution of
from 0.05 to 70 wt.% benzene and, therefore, CA in the microphase-separated structure of the
removed the benzene from water very effectively CA/PMMA-g-PDMS and CA/PMMA-b-PDMS
(Miyata et al. 2001). membranes was analyzed by differential scan-
PMMA-g-PDMS and PMMA-b-PDMS mem- ning calorimetry (DSC), and CA was distributed
branes containing tert-butylcalix[4]arene in a PDMS continuous layer in microphase-
(CA) (CA/PMMA-g-PDMS and CA/PMMA- separated structure (Uragami et al. 2001b, 2006).
b-PDMS) were applied to the removal of benzene It was found that a continuous PDMS layer in
from a dilute aqueous solution of benzene by PV PMMA-g-PDMS and PMMA-b-PDMS mem-
(Uragami et al. 2006). When an aqueous solution branes plays an important role for the removal
of 0.05 wt.% benzene was permeated through of VOCs from water. For the purpose of
CA/PMMA-g-PDMS and CA/PMMA-b-PDMS constructing the membrane matrix from PDMS
membranes, these membranes showed high component mainly, polydimethylsiloxane
Bz/Chx selectivity. Both the permeability and dimethylmethacrylate macromonomer
Bz/H2O selectivity of the CA/PMMA-g-PDMS (PDMSDMMA) was selected as a membrane
and CA/PMMA-b-PDMS membranes were material. The effects of cross-linkers of the
enhanced by increasing the CA content, due to cross-linked PDMS membranes derived from
the affinity of CA for benzene. The permeability PDMSDMMA and divinyl compounds were
Removal of Dissolved VOCs from Aqueous Solutions (Pervaporation Application) 3

Removal of Dissolved VOCs from Aqueous Solutions (Pervaporation Application), Table 1 Performance for
Bz/H2O of various membranes containing PDMS component
asep. asorp. adiff.
Bz/ Bz/ Bz/
Various PDMS membranesa H2O H2O H2O NPRb PSIc Refs
PMMA 53 422 0.13 0.29 16 Uragami et al. (2001a)
PMMA-g-PDMSd 620 739 0.86 0.13 226 Uragami et al. (2006)
CA/PMMA-g-PDMSe 1,772 1,267 1.40 0.71 1,240 Uragami et al. (2006)
PFA-g-PDMS/PMMA- 4,492 0.64 2,879 Miyata et al. (2001)
g-PDMSf
PDMSDMMA-DVBg 3,171 1,436 2.21 1.46 4,629 Uragami and Ohshima
(2003)
PDMSDMMA-DVSh 2,886 1,270 2.46 1.96 5,656 Uragami and Ohshima
(2003)
PDMSDMMA-DVFi 4,316 1,804 2.49 1.72 7,423 Ohshima et al. (2005)
CA/PDMSDMMA-DVBj 4,021 1,689 2.18 1.75 7,037 Ohshima et al. (2005)
CA/PDMSDMMA-DVSk 3,866 1,620 2.39 1.97 7,616 Ohshima et al. (2005)
CA/PDMSDMMA-DVFl 5,027 1,998 2.52 1.86 9,350 Ohshima et al. (2005)
a
PV experimental conditions: feed solution, an aqueous solution of 0.05 wt.% benzene; permeation temperature, 40  C;
pressure of permeation side, 1.33 Pa
b
Normalized permeation rate [10 5 mkg(m2h) 1]
c
PV separation index (NPR  asep. Bz/H2O)
d
PDMS content 74 mol%
e
PDMS content 74 mol%; CA content 40 mol%
f
PDMS content 74 mol%; PFA-g-PDMS content 1.2 wt.%
g
DVB content 80 mol%
h
DVS content 90 mol%
i
DVF content 90 mol%
j
DVB content 80 mol%; CA content 0.5 wt.%
k
DVS content 90 mol%; CA content 0.5 wt.%
l
DVF content; CA content

investigated, on the PV characteristics of the membrane performance during PV, of a


removal of benzene from an aqueous solution of PDMSDMMA-DVS membrane, were 1.96 
dilute benzene. When an aqueous solution of 10 5 mkg (m2h)-1, 98, and 192, respectively
0.05 wt.% benzene was permeated through the (Uragami et al. 2003). When divinyl perfluoro-
cross-linked PDMSDMMA membranes, they n-hexane (DVF), which is much more hydropho-
showed high Bz/H2O selectivity. Both the per- bic, was employed as a cross-linker of
meability and Bz/H2O selectivity of the mem- PDMSDMMA, the best normalized permeation
branes were enhanced with increasing divinyl rate, separation factor for Bz/H2O selectivity,
compound content as the cross-linker and were and PSI of a PDMSDMMA-DVF membrane
significantly influenced by the kind of divinyl were 1.72  10 5 mkg(m2h) 1, 4,316, and
compound. PDMSDMMA membranes cross- 7,423, respectively (Ohshima et al. 2005a).
linked with divinyl siloxane (DVS) showed very In Table 1, the permeation and separation
high membrane performance during PV. The best characteristics of various polymer membranes
normalized permeation rate, separation factor for consisting of the PDMS components are com-
Bz/H2O selectivity, and PV separation index pared under the same PV condition: feed solu-
(PSI) (Huang and Rhim 1991) which is the prod- tion, an aqueous solution of 0.05 wt.% benzene;
uct of the permeation rate and the separation permeation temperature, 40 C; and pressure of
factor and can be used as a measure of the permeation side, 1.33 Pa. As can be seen in
4 Removal of Dissolved VOCs from Aqueous Solutions (Pervaporation Application)

Table 1, both the normalized permeation rate and difference between air and liquid phase/fiber
the Bz/H2O selectivity of each of the CA/ matrix (Juang et al. 2005).
PDMSDMMA-DVB, CA/PDMSDMMA-DVS,
and CA/PDMSDMMA-DVF membranes were
improved as compared to each of the References
PDMSDMMA-DVB, PDMSDMMA-DVS, and
PDMSDMMA-DVF membranes. Although the Huang RYM, Rhim JW (1991) Separation characteristics
of pervaporation membrane separation processes. In:
separation factors of the CA/PDMSDMMA-
Huang RYM (ed) Pervaporation membrane separation
DVB and CA/PDMSDMMA-DVS membranes processes, Membrane science technology series 1.
were lower than that of the PFA-g-PDMS/ Elsevier, Amsterdam, pp 111–180, Chapter 3
PMMA-g-PDMS membranes, the PSI of the for- Juang RS, Lin SH, Yang MC (2005) Mass transfer analy-
sis on air stripping of VOCs from water in microporous
mer membranes was much greater than that of the
hollow fibers. J Memb Sci 255:79
latter one. In Table 1, it was found that the addi- Miyata T, Yamada H, Uragami T (2001) Surface modifi-
tion of CA into the cross-linked PDMSDMMA cation of microphase-separated membranes by
membranes cross-linked with a suitable cross- fluorine-containing polymer additive and removal of
dilute benzene in water through these membranes.
linker is significantly effective to obtain higher
Macromolecules 34:8026
permeation and separation characteristics. A CA/ Ohshima T, Miyata T, Uragami T (2005a) Cross-linked
PDMSDMMA-DVF membrane with DVF of smart polydimethylsiloxane membranes for removal
90 mol% and CA of 0.4 wt.% showed the best of volatile organic compounds from water. J Mol
Struct 739:47
membrane performance, i.e., the normalized per-
Ohshima T, Miyata T, Uragami T (2005b) Selective
meation rate, separation factor for Bz/H2O selec- removal of dilute benzene from water by various
tivity, and PSI were 1.86  10 5mkg(m2h) 1, cross-linked poly(dimethylsiloxane) membranes
5,027, and 9,350, respectively. containing tertbutylcalix [4] arene. Macromol Chem
Phys 206:2521
The air stripping removal of VOCs such as
Uragami T, Ohshima T (2003) Removal of benzene from
toluene and phenol from water by microporous an aqueous solution of dilute benzene by various cross-
polypropylene (PP) hollow fibers was studied. linked poly(dimethylsiloxane) membranes during
The VOC stream passed through the lumen pervaporation. Macromolecules 36:9430
Uragami T, Yamada H, Miyata T (1999) Removal of
side of the module, while air (stripping gas) flowed
volatile organic compounds from dilute aqueous solu-
across the shell side. Experiments were performed tions by pervaporation. Trans Mater Res Soc Jpn
at different liquid flow rates (8–16 cm3min 1), gas 24:165
flow rates (60–180 cm3min 1), feed VOC concen- Uragami T, Yamada H, Miyata T (2001a) Removal of
dilute volatile organic compounds (VOCs) in water
trations (100–1,000 ppm), and temperatures
through graft copolymer membranes consisting of
(24–35  C). The removal was more effective poly(alkylmethacrylate) and poly(dimethylsiloxane)
when feed VOC level and liquid or gas flow rate by pervaporation and their membrane morphology.
increased. The applicability of a mass transfer J Memb Sci 187:255
Uragami T, Meotoiwa T, Miyata T (2001b) Effects of the
model that considers diffusion in the liquid layer,
addition of calixarene to microphase-separated mem-
membrane, and gas layer under steady state was branes for the removal of volatile organic compounds
checked. Unlike phenol with a very small dimen- from dilute aqueous solutions. Macromolecules
sionless Henry’s law constant (equilibrium gas 34:6806
Uragami T, Meotoiwa T, Miyata T (2003) Effects of
concentration divided by liquid concentration)
morphology of multicomponent polymer membranes
and a relatively low amount of sorption on PP containing calixarene on permselective removal of
fibers, the measured overall mass transfer coeffi- benzene from a dilute aqueous solution of benzene.
cients for toluene reasonably agreed with those Macromolecules 36:2041
Uragami T, Yamada H, Miyata T (2006) Effects of
predicted from the model. The large deviation
fluorine-containing graft- and block-copolymer addi-
observed for phenol indicated unsteady state tives on removal characteristics of dilute benzene in
nature, likely due to its small concentration water by microphase-separated membranes modified
with these additives. Macromolecules 39:1890
D

Dissolved Oxygen (DO) in Water by one phase into another. The DO removal from
Membrane Operations, Removal of water on a membrane contactor requires genera-
tion of a driving force for oxygen transmembrane
V. V. Volkov transfer, and this process demands reduction in
A.V.Topchiev Institute of Petrochemical oxygen concentration in a gas phase. This goal
Synthesis Russian Academy of Sciences (TIPS can be accomplished in one of three ways: (1) by
RAS), Moscow, Russian Federation applying vacuum to the water, (2) by supplying
an appropriate sweep gas to the gas side, and
(3) by a combination of the first two where a
Dissolved oxygen (DO) is one of the principal small flow of sweep gas is used to improve sep-
components which should be removed for the aration driving force but the gas side is still
production of ultrapure water. Even though con- maintained under vacuum (Sengupta
centration of DO in water is very low et al. 1998). In industrial (commercial) Liqui-
(approximately 8 ppm under ambient condi- Cel ® gas-liquid membrane contactors, polypro-
tions), DO leads to oxidation of dissolved com- pylene porous hollow fiber membranes are used.
ponents and materials, for example, boiler piping These membrane contactors offer a serious alter-
in (nuclear) power plants. In such systems, the native to the traditional two-stage vacuum
desired DO concentration in the boiler feed water degassing towers in the high-purity water treat-
is 7–10 ppb. Therefore, DO removal from water ment systems in the semiconductor industry.
presents a challenging problem for various indus- DO removal from water can be performed on a
tries such as production of semiconductors, membrane-UV reactor because DO can react
power plants, pharmaceuticals, and biotechnol- with hydrogen to yield water under the action of
ogy. In the production of semiconductors, stan- UV irradiation with a wavelength of 185 nm. This
dard DO level in ultrapure water is the most reaction requires dissolution of hydrogen in
stringent (below 1 ppb). Removal of DO from water, and this process is provided by gas-liquid
water by membrane technology can be accom- membrane contactors based on hollow fiber
plished by using gas-liquid membrane contactors membranes which are permeable for hydrogen
and membrane reactors. and UV irradiation (Li and Tan 2001).
Gas-liquid membrane contactors generally Most efficient existing methods for deep
incorporate a porous hollow fiber membrane for removal of DO from water are based on the
direct contacting of two immiscible phases, principle of oxygen reduction by hydrogen on a
namely, a gas and a liquid, for the purpose of palladium catalyst which yields water. The
absorption or stripping without dispersion of existing catalytic processes for water
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1039-4
2 Dissolved Oxygen (DO) in Water by Membrane Operations, Removal of

deoxygenation via hydrogenation reaction catalyst. Using a catalytic membrane reactor,


involve two stages: (1) absorption of hydrogen concentration of DO in water of ten parts per
in water and (2) passage through a fixed-bed billion (ppb) and lower is feasible.
catalytic reactor. In contrast to existing processes,
the DO removal on a catalytic membrane reactor
can be accomplished in one stage. There are two References
configurations of catalytic membrane reactors.
The first design of the membrane reactor is Li K, Tan X (2001) Development of membrane-UV reac-
tor for dissolved oxygen removal from water. Chem
based on a polypropylene porous hollow fiber
Eng Sci 56(17):5073–5083
membrane module packed with a palladium cat- Li K, Chua I, Ng WJ, Teo WK (1995) Removal of
alyst, namely, spherical beds of palladium- dissolved oxygen in ultrapure water production using
deposited granules of anion-exchange resin in a membrane reactor. Chem Eng Sci 50(22):3547–3556
Sengupta A, Peterson PA, Miller BD, Schneider J, Fulk
the void space of the shell side (Li et al. 1995).
CW (1998) Large-scale application of membrane
An alternative design of a catalytic membrane contactors for gas transfer from or to ultrapure water.
reactor provides water deoxygenation by cata- Sep Purif Technol 14:189–200
lytic membranes, namely, by palladium-loaded Volkov VV, Petrova IV, Lebedeva VI, Plyasova LM,
Rudina NA, van Erkel J, van der Vaart R,
hollow fibers (Volkov et al. 2009). Water and
Tereshchenko GF (2009) Catalytic nanoclusters of
hydrogen are supplied into a shell side of the palladium on the surface of polypropylene hollow
reactor and into a fiber lumen, respectively. fiber membranes: removal of dissolved oxygen from
Hence, DO removal is accomplished by chemical water. In: Starov VM (ed) Nanoscience: colloidal and
interfacial aspects. Taylor & Francis Group, New
reaction between dissolved oxygen and dissolved
York, pp 1173–1188
hydrogen in the presence of the palladium-based
H

H2 Permeation Through Pd-Based (a) diffusion of molecular hydrogen to the surface


Membranes of the palladium-based membrane, (b) a revers-
ible dissociative adsorption on the palladium sur-
V. V. Volkov face, (c) dissolution of atomic hydrogen in the
A.V.Topchiev Institute of Petrochemical bulk metal, (d) diffusion of atomic hydrogen
Synthesis Russian Academy of Sciences (TIPS through the bulk metal, (e) association of hydro-
RAS), Moscow, Russian Federation gen atom on the palladium surface, (f) desorption
of molecular hydrogen from the surface, and
(g) diffusion of molecular hydrogen away from
Palladium is known to be one of the most effec- the surface (Yun and Oyama 2011). On the pal-
tive metals for hydrogen adsorption, dissociation, ladium surfaces, the dissociative adsorption of
and recombination even though the permeability hydrogen molecules proceeds with a low or zero
of this metal is by an order of magnitude lower activation energy barrier. This is the first step in
than that of refractory metals such as tantalum, bulk absorption toward the formation of metal
vanadium, and niobium. hydrides.
In 1863, Sainte-Claire Deville and Troost dis- Generally, hydrogen permeation is described
covered that hydrogen is able to permeate by the following equation:
through palladium; later, in 1866, Graham
found that palladium can absorb huge amounts J ¼ Pðpn h  pn l Þ=L;
of hydrogen (several times with respect to its
initial volume) at room temperature. The where J is the hydrogen flux, P is the permeability
palladium-based membrane technology for coefficient, L is the thickness of the palladium
hydrogen production has come into life in the layer, ph and pl are the partial pressures of hydro-
late 1950s. In the 1960s, pioneering studies by gen on the high-pressure (feed) side and the
Gryaznov led to the development of a break- low-pressure (permeate) side, respectively, and
through membrane reactor when palladium- n is the pressure exponent. This exponent gener-
based membranes were used for hydrogen supply ally ranges from 0.5 to 1 depending on the rate-
or withdrawal from the reaction zone, thus pro- controlling step [steps (a–g)]. According to
viding improved yield and high catalyst effec- Sievert’s law, when the rate-controlling step is
tiveness (Pagliery and Way 2002). the bulk diffusion through the palladium layer
Hydrogen permeation through solid palladium [step (c)], the n value is equal to 0.5 because the
proceeds via the solution–diffusion mechanism, diffusion rate is proportional to the concentration
and this mechanism involves the following steps: of hydrogen atoms on the opposite sides of the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1040-2
2 H2 Permeation Through Pd-Based Membranes

metal surface and this hydrogen concentration is case of Pd–Ag alloys, hydrogen solubility
proportional to the square root of the hydrogen increases with increasing Ag content up to
pressure. When mass transport to or from the 20–40 wt.%; hydrogen diffusivity decreases
surface (a, g) or dissociative adsorption (b) or with increasing Ag content. Concomitant
associative desorption (e) becomes rate- changes in solubility and diffusivity lead to
controlling steps, the expected value of n is higher hydrogen permeability (1.7 times higher)
1 because these processes depend linearly on the as compared with that of pure Pd at 23 wt.% of Ag
concentration of molecular hydrogen. In the case and at 623K (Ma et al. 2003).
of the Pd-based composite membranes with thick
(>5 mm) Pd layers, the n values are higher than
0.5, and this fact can be explained by defects or
References
pinholes through which substantial amounts of
hydrogen can permeate. This process proceeds Ma YH, Mardilovich IP, Engwal EE (2003) Thin compos-
via the Knudsen or Poiseuille flow mechanisms, ite palladium and palladium/alloy membranes for
and the corresponding exponents are higher than hydrogen separation. Ann N Y Acad Sci 984:346–360
0.5. Paglieri SN, Way JD (2002) Innovations in palladium
membrane research. Sep Purif Rev 31:1–169
In the case of binary palladium alloys, hydro- Yun S, Oyama ST (2011) Correlations in palladium mem-
gen permeation is generally proportional to the branes for hydrogen separation: a review. J Membr Sci
average bond distance of the alloys. Permeability 375:28–45
is the product of diffusivity and solubility. In the
H

Hydrogen Removal by Membranes membrane separation. Membrane separation


seems to be the most promising method because
V. V. Volkov of its low energy consumption, continuous oper-
A.V.Topchiev Institute of Petrochemical ation, low investment costs, and easy operation
SynthesisRussian Academy of Sciences (TIPS (Ockwig and Nenoff 2007).
RAS), Moscow, Russian Federation Among all basic large-scale applications of
polymer membranes, hydrogen recovery is the
most important. In the 1970s, commercial suc-
Pure hydrogen is known to be a valuable indus- cess of hydrogen-selective hollow-fiber mem-
trial material, and its annual consumption comes brane systems for the in-process recycling of
to billions of cubic meters. Over 90 % of hydro- hydrogen from ammonia purge gases has trig-
gen is generated from fossil fuel sources (mainly, gered large-scale application of the membrane
steam reforming of natural gas) and the other gas separation. This technology has been
10 % is produced by water electrolysis. Hydrogen extended to other situations for recovery of
is widely used in diverse large-scale processes in hydrogen from gas mixtures (H2/CO or H2/CH4
metallurgical, chemical, petrochemical, pharma- ratio adjustment for syngas production) and has
ceutical, and textile industries for the production been successfully competing with cryogenic dis-
of a wide range of products – from semiconduc- tillation and PSA processes. In the petrochemical
tors and steel alloys to vitamins and raw chemical industry, hydrogen recovery from refinery
materials such as ammonia, methanol, and hydro- streams is an emerging field for membrane sepa-
gen peroxide. Recently, hydrogen has attracted a ration; it is a key approach to meet the increased
keen attention as an alternative energy carrier for demand of hydrogen (for hydrotreating, hydro-
the solution of environmental problems cracking, or hydrodesulfurization processes)
(so-called concept of “hydrogen economy”). In owing to new environmental regulations
contrast to fossil fuels, hydrogen combustion (Bernardo et al. 2009).
does not generate carbon dioxide but only water The main liability of hydrogen-selective
vapors. Large-scale hydrogen production membranes is that recompression of the perme-
requires significant capital investments for sepa- ated hydrogen is usually required. Therefore, an
ration and purification processes; thus, the cost of alternative method involves contaminate prefer-
hydrogen markedly increases. Conventional ential permeation, and this method is treated as a
technologies for hydrogen separation include sol- new approach for hydrogen purification, primar-
vent absorption, pressure swing adsorption ily by using the carbon-based membranes. For
(PSA), fractional/cryogenic distillation, and example, hydrogen production by natural gas
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1041-1
2 Hydrogen Removal by Membranes

steam reforming yields a gaseous mixture Palladium-alloy diffusers present a key compo-
containing hydrogen and also carbon dioxide nent for the recovery of hydrogen radioisotopes
and carbon monoxide. Solubility-controlled which are used and produced by the nuclear fis-
membranes (e.g., carbon-based membranes) are sion in the fusion reactors. Hydrogen recovery
preferentially permeable for big-sized gas mole- from waste gases or purge streams (e.g.,
cules (e.g., CO2) in relation to hydrogen. This hydrotreater off-gas) presents a potentially large
peculiarity offers evident economic advantages application of the palladium-based membrane
that maintaining/collecting hydrogen in the technology. Coal gasification or natural gas
retentate at nearly bulk feed pressure mitigates reforming coupled to a palladium membrane
the demands for costly hydrogen recompression reactor can offer an alternative huge source of
steps, even though a CO2 compression step is hydrogen. Production of pure hydrogen for its
required (Ockwig and Nenoff 2007). use in fuel cells also seems to be another impor-
Hydrogen-separating membranes made of pal- tant mission of the palladium-based membrane
ladium alloys have been developed over the past reactor (Paglieri and Way 2002).
50 years into a technology that in some instances
is used in practice. In an early work in the United
States and in the former Soviet Union, relatively
References
thick-walled tubes were used. This design has
been advanced for ultra-purification of hydrogen Bernardo P, Drioli E, Golemme G (2009) Membrane gas
and for its application in the semiconductor separation: a review/state of the art. Ind Eng Chem Res
manufacturing processes and in the hydrogen 48:4638–4663
Ockwig NW, Nenoff TM (2007) Membranes for hydrogen
generators for remote or small-scale usage. Cur-
separation. Chem Rev 107:4078–4110
rent research topics in this area are concerned Paglieri SN, Way JD (2002) Innovations in palladium
with membrane reactors for hydrogen gas supply membrane research. Sep Purif Rev 31:1–169
for fuel cells or for the chemical process industry.
H

Hydrogen Selective Membranes carbon and ceramic (amorphous or crystalline)


membranes, and their separation characteristics
V. V. Volkov are governed by the molecular sieving transport
A.V. Topchiev Institute of Petrochemical mechanism. Usually, dense inorganic mem-
Synthesis Russian Academy of Sciences (TIPS branes are based on a metal or on a polycrystal-
RAS), Moscow, Russian Federation line ceramic. In these dense membranes, the
fundamental operating mechanism involves the
conduction of free electrons and the presence of
As compared with other known fuels, hydrogen is specific catalytic surfaces in order to dissociate
abundantly available in the universe and pos- H2 on the raw feed stream side and reassociate
sesses the highest energy content per weight both protons and electrons on the product side. In
unit. Moreover, in contrast to fossil fuels, the such systems, hydrogen selectivity is typically
use of hydrogen as an energy source yields very high because their dense structure prevents
water as the only by-product. Hence, in recent the transport of larger atoms and molecules (e.g.,
years, the demand for hydrogen energy and pro- CO, CO2, O2, N2, etc.). This high selectivity pro-
duction has been growing. Membrane separation vides the production of high-purity hydrogen
process offers an attractive alternative to mature (Ockwig and Nenoff 2007).
technologies such as pressure swing adsorption Historically, hydrogen separation is accom-
(PSA) and cryogenic distillation. plished on the Pd-based membranes because
Hydrogen selective membranes are designed they catalyze surface dissociation/reassociation
such that hydrogen concentration increases in the processes and they are highly permeable to
permeate. Based on the materials used, hydrogen hydrogen. Palladium and Pd-alloy membranes
selective membranes can be classified into four can produce hydrogen gas on the ppb impurity
types: (i) polymer (organic), (ii) metallic, (iii) levels. Since the late 1950s, small-scale Pd-based
carbon, and (iv) ceramic. Metallic, carbon, and membrane modules have produced high-purity
ceramic membranes are referred to as inorganic hydrogen at remote sites and for industrial, labo-
membranes. Depending on the type of the raw ratory, or military purposes. There are various
material, inorganic membranes can be classified types of metallic membrane materials for hydro-
into two groups: metal membranes and ceramic gen separation: (i) pure metals (Pd, V, Ta, Nb,
membranes. In addition, they could be divided and Ti); (ii) binary alloys of Pd such as Pd-Cu,
into porous (microporous) and nonporous (dense) Pd-Ag, Pd-Y, and also Pd-based alloys with Ni,
membranes (Adhikari and Fernando 2006). Au, Ce, and Fe; (iii) complex alloys (Pd alloyed
Microporous inorganic membranes include with three to five other metals); (iv) amorphous
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1042-2
2 Hydrogen Selective Membranes

alloys (typically Group IV and Group V metals); removing hydrogen from gas mixtures. Examples
and (v) coated metals such as Pd on Ta, V, etc. of membrane materials for commercial polymer
(Adhikari and Fernando 2006). Dense ceramic membranes include polyimide and polysulfone
membranes (e.g., perovskite, bismuth oxide, and (asymmetric hollow fiber membranes) or polyvi-
solid electrolyte) have been developed and com- nyl trimethylsilane and cellulose acetate
mercialized. Dense inorganic membranes are (asymmetric flat membranes). Such polymer
generally designed as a thin film on a porous membranes operate according to the solution-
inorganic support. diffusion mechanism.
To overcome the relatively low permeance In general, hydrogen selectivity is low, mod-
and high cost of dense metallic membranes, erate, and very high for polymeric, microporous
researchers are exploring the utility of high- inorganic, and metallic membranes, respectively.
permeance, less costly, and less selective micro- Polymeric membranes primarily operate at tem-
porous inorganic (silica or carbon or zeolite) peratures below 373 K, whereas carbon, silica,
membranes. The structure of these membranes and dense ceramic membranes can function at
presents a network of interconnected micropores higher temperatures (773–1,173 K). Metallic
with a diameter of ~0.5 nm. In general, micropo- membranes can be used at ~573–873 K.
rous silicas show the highest hydrogen selectiv-
ities, and they exhibit the best H2/N2 selectivity
which exceeds 10,000 for the membranes pre- References
pared by chemical vapor deposition (Ritter and
Ebner 2007). Adhikari S, Fernando S (2006) Hydrogen membrane sep-
aration techniques. Ind Eng Chem Res 45:875–888
Since the 1970s, gas separation polymer mem-
Ockwig NW, Nenoff TM (2007) Membranes for hydrogen
branes have been used industrially for hydrogen separation. Chem Rev 107:4078–4110
separation from gaseous mixtures in the United Ritter JA, Ebner AD (2007) State-of-the-art adsorption
States (Ockwig and Nenoff 2007) and in the and membrane separation processes for hydrogen pro-
duction in the chemical and petrochemical industries.
former Soviet Union (Yampolskii and Volkov
Sep Sci Technol 42:1123–1193
1991). Membranes made of glassy polymers Yampolskii YP, Volkov VV (1991) Studies in gas perme-
(i.e., polymers with glass transition temperatures ability and membrane gas separation in the Soviet
above the operating temperature) are used for Union. J Membr Sci 64:191–228
H

Hydrogenation Contactors conjugating of chemical reactions with the evo-


and Reactors lution (dehydrogenation reaction) and consump-
tion (hydrogenation reaction) of hydrogen on
V. V Volkov palladium membranes has been discovered in
A.V.Topchiev Institute of Petrochemical 1964 (Gryaznov et al. 2003). This concept is
Synthesis Russian Academy of Sciences (TIPS illustrated in Fig. 1.
RAS), Moscow, Russian Federation Early studies in this direction have been
focused on the use of relatively thick nonporous
Pd or Pd-alloy membranes. Their thickness can
Among all known catalysts for hydrogenation, be reduced by preparation of composite mem-
metals of platinum family (Pt, Pd, Ni) are branes on porous or nonporous supports.
known to be most efficient and advantageous. A critically new step providing reduced con-
Palladium catalysts for selective hydrogenation sumption of expensive noble metals is concerned
hold the unique position. Palladium and its alloys with the development of catalytic membranes
show an excellent potential to dissolve huge based on the metal–polymer composites. In this
amounts of hydrogen, and as membrane mate- case, nonporous polymer matrix, for example,
rials, dense palladium and palladium alloy mem- silicon rubber, is loaded with palladium
branes are permeable only for hydrogen. nanoparticles (Gryaznov et al. 2003).
Pioneering studies by Gryaznov and his Pd-based catalytic nanoparticles can be
coworkers have encouraged the use of palladium immobilized on the surface of porous inorganic
and palladium alloy membranes in catalytic or polymeric membranes, thus providing a new
membrane reactors, including fundamental stud- type of catalytic membrane reactor, called cata-
ies on selective hydrogenation of various unsatu- lytic contactor. According to the proposed classi-
rated hydrocarbons, for example, acetylene, fication (Miachon and Dalmon 2004), depending
1,3-pentadiene, and cyclopentadiene. The gen- on the mode of supply of reagents, two types of
eral concept can be formulated as follows: hydro- catalytic contactors exist: an interfacial contactor
gen is supplied to one side of the Pd-based and a flow-through contactor. In this case, a key
catalytic membrane, and then it diffuses selec- point is concerned with localization of reactants
tively through the membrane and approaches the in the very volume where the catalyst is
other side of the membrane in its highly reactive deposited.
form. Fundamental concepts on membrane catal- The typical example of hydrogenation on an
ysis and catalytic membrane reactors have been interfacial catalytic contactor is related to
advanced in the 1960s, and the phenomenon of removal of dissolved oxygen (DO) from water
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1043-1
2 Hydrogenation Contactors and Reactors

ΔH < 0
Substrate

Liquid Hydrogenated products

Palladium q
‹H› ~ 50 – 100 μm
alloy

Gas R (opt.)
H2 or R-H2
ΔH > 0

Hydrogenation Contactors and Reactors, and this process is endothermic; both reactions are accom-
Fig. 1 Principle of a dense and self-supporting palladium panied by hydrogen transfer. Due to excellent thermal
alloy membrane (a thin-walled tube or a foil) for liquid conductivity of the membrane, the heat released by hydro-
phase hydrogenation. Hydrogen or hydrogen-containing genation can be utilized to facilitate endothermic dehy-
source R–H2 is supplied to the gas side; a to-be- drogenation (autothermic operation) (Dittmeyer
hydrogenated substrate is supplied to the liquid side. et al. 2004)
Dehydrogenation of R–H2 occurs on the gas-side surface

(Volkov et al. 2011). Hydrogen and References


DO-containing water are supplied to the opposite
sides of a hydrophobic porous catalytic mem- Dittmeyer R, Svajda K, Reif M (2004) A review of cata-
lytic membrane layers for gas/liquid reactions. Top
brane. In this case, membrane material should
Catal 29(1–2):3–27
be non-wettable for water (hydrophobic) in Gryaznov VM, Ermilova MM, Orekhova NV,
order to provide liquid-free pores and high-rate Tereschenko GF (2003) Reactors with metal and
hydrogen transmembrane mass transfer. The Pd metal-containing membranes. In: Cybulski A, Moulijn
JA (eds) Structured catalysts and reactors, 2nd edn.
catalyst is placed onto the water-contacting mem-
Taylor & Francis, New York, pp 579–614
brane surface. Water deoxygenation by catalytic Miachon S, Dalmon J-A (2004) Catalysis in membrane
membranes, including palladium-loaded hollow reactors: what about the catalyst. Top Catal 29:59–65
fibers, is accomplished by the chemical reaction Volkov VV, Petrova IV, Lebedeva VI, Roldughin VI,
Tereshchenko GF (2011) Palladium-loaded polymeric
between dissolved oxygen and hydrogen in the
membranes for hydrogenation in catalytic membrane
presence of the palladium catalyst. reactors. In: Basile A, Gallucci F (eds) Membranes for
In a flow-through contactor, reactants are membrane reactors: preparation, optimization and
forced to flow through a porous catalytic mem- selection. Wiley, New York, pp 531–548
brane, i.e., through the Pd-loaded pores. This
enables to control and rule residence time of
reacting species in the active zone of the catalytic
membrane.
P

Palladium-Loaded Hollow Fibers: rate, and it provides a nearly dense palladium


Application in Water Deoxygenation layer with thickness of 2–3 mm.
The slow wet-chemical deposition method
V. V. Volkov includes the use of aliphatic alcohols (e.g., meth-
A.V.Topchiev Institute of Petrochemical anol) which serve as a reducing agent and as a
Synthesis, Russian Academy of Sciences (TIPS solvent for palladium salts, and this process
RAS), Moscow, Russian Federation makes it possible to provide deposition of well-
distributed fine palladium nanoparticles. In this
case, loading of palladium is well below 20 mg/
Palladium nanoparticles can be deposited on a cm2, and dimensions of nanoparticles tend to
hydrophobic porous polypropylene hollow fiber decrease with decreasing level of loading. The
membrane, which preserves its hydrophobic EDX and EXAFS observations reveal no other
nature (Lebedeva et al. 2006). Prior to the depo- palladium-containing phases (e.g., oxides) and
sition of palladium onto the membrane surface, crystallinity of metallic palladium is proved by
hollow fibers should be cleaned with surfactants the XRD analysis. Dimensions of primary parti-
and organic solvents. Then, their outer surface is cles in their free state and in aggregates are esti-
etched either by strong inorganic acids or by mated by the methods of X-ray analysis and SEM
strong inorganic bases. The next step includes observations. Dimensions of primary palladium
electroless deposition of palladium by one of particles range from 10 to 40 nm, and dimensions
the two following methods: (1) reduction of pal- of their aggregates vary from 200 nm to tens of
ladium tetraaminochloride by hydrazine hydrate microns.
(initial membranes are Accurel Q3/2 and Accurel Palladium nanoclusters can catalyze DO
S6/2) and (2) reduction of palladium chloride or hydrogenation, thus providing water deoxygen-
palladium acetate by methanol (Accurel Q3/2, ation by catalytic membranes, even though the
Celgard X50) (Volkov et al. 2009). According loading of palladium is as low as 5 mg/cm2. The
to the computational analysis of the SEM images, estimated surface porosity is (12  1) %, (17 
surface porosity of the initial membranes (both 2) %, and (17  3) % for initial Celgard X50,
Accurel Q3/2 and Celgard X50) slightly pretreated membrane, and Pd-loaded membrane
increases after pretreatment. All palladium (5.4 mg/cm2 Pd), respectively. For the sample
appears to be localized on the outer surface of containing 39 mg/cm2 of Pd, surface porosity
the hollow fiber membranes. The deposition cannot be estimated by the computer-aided SEM
method (1) is characterized by a high deposition image processing because the deposited palla-
dium totally occupies the entire structure of
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1044-2
2 Palladium-Loaded Hollow Fibers: Application in Water Deoxygenation

porous membranes. Palladium can be deposited References


either onto individual hollow fiber membranes or
onto the surface of membranes within a mem- Lebedeva VI, Gryaznov VM, Petrova IV, Volkov VV,
Tereshchenko GF, Shkol’nikov EI, Plyasova LM,
brane module. Hence, commercially available
Kochubey DI, van der Vaart R, van Soest-
membrane module (Liqui-Cel ®) can be coated Verecammen ELJ (2006) Porous Pd-containing
integrally as delivered, without any disassembly. polypropylene membranes for catalytic water deoxy-
Reduction of DO down to its concentration of genation. Kinet Catal 47:867–872
Volkov VV, Petrova IV, Lebedeva VI, Plyasova LM,
10 parts per billion (ppb) and lower is feasible
Rudina NA, van Erkel J, van der Vaart R,
using catalytic membrane reactors based on Tereshchenko GF (2009) Catalytic nanoclusters of
palladium-loaded porous hollow fibers. palladium on the surface of polypropylene hollow
fiber membranes: removal of dissolved oxygen from
water. In: Starov VM (ed) Nanoscience: colloidal and
interfacial aspects. Taylor & Francis Group, New
York, pp 1173–1188
W

Water Deoxygenation by Catalytic The principle of DO removal using a catalytic


Membranes membrane is illustrated in Fig. 1. The hydropho-
bic porous catalytic membrane serves three key
V. V. Volkov functions: (1) a well-defined and easily controlled
A.V.Topchiev Institute of Petrochemical location of a hydrogen–water interface, (2) acces-
Synthesis Russian Academy of Sciences (TIPS sibility of a catalyst for reagents (hydrogen and
RAS), Moscow, Russian Federation oxygen), and (3) high overall mass transfer coef-
ficient. DO-containing water flows over the outer
surface of the Pd-loaded hydrophobic hollow
The process of catalytic removal of dissolved fiber membrane, whereas hydrogen, as a reducing
oxygen (DO) from water presents an encouraging agent, is supplied into the lumen side of hollow
example for the industrial application of palla- fibers and approaches the working surface of a
dium catalysts supported on ion-exchange resins. catalyst through the pores of the membranes. Due
Noteworthy is that the existing catalytic pro- to the catalytic activation of hydrogen adsorbed
cesses for deoxygenation of water via hydroge- on the palladium surface, a heterogeneous reac-
nation reaction involve two stages: (1) absorption tion of DO reduction takes place. Consequently,
of hydrogen in water and (2) passage of water this design allows good access of both the gas
containing dissolved hydrogen and DO through a phase and liquid phase reactants to the catalyst
fixed-bed catalytic reactor. placed on the outer membrane surface, and this
Catalytic membranes, i.e., palladium-loaded system is well suited for hydrogenation reactions
hollow fibers, can be prepared by deposition of in aqueous media. Moreover, the reaction pro-
palladium nanoparticles onto an outer surface of ceeds at room temperature. The process of water
the hydrophobic porous polypropylene deoxygenation based on catalytic membranes is
(PP) hollow fiber membranes and allow the DO capable of achieving residual oxygen concentra-
removal from water in one stage (van der Vaart tion below 10 ppb.
et al. 2001).

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1045-2
2 Water Deoxygenation by Catalytic Membranes

References
H2O
van der Vaart R, Hafkamp B, Koele PJ, Querreveld M,
Jansen AE, Volkov VV, Lebedeva VI, Gryaznov VM
(2001) Oxygen removal from water by two innovative
membrane techniques. Ultrapure Water 18:27–32
Volkov VV, Lebedeva VI, Petrova IV, Bobyl AV,
H2 Konnikov SG, Roldughin VI, van Erkel J,
Tereshchenko GF (2011) Adlayers of palladium parti-
cles and their aggregates on porous polypropylene
hollow fiber membranes as hydrogenization contrac-
tors/reactors. Adv Colloid Interface 164:144–155
2

Water Deoxygenation by Catalytic Membranes,


Fig. 1 A scheme illustrating the process of DO removal
from water using a Pd-loaded porous hollow fiber mem-
brane: 1 deposited Pd, 2 polypropylene porous support
(Volkov et al. 2011)
S

SPS/PES Asymmetric Blend for composite membrane in general involve var-


Nanofiltration Membrane ious preparation conditions, making the entire
process very labor intensive.
Yuzhong Zhang Asymmetric blend nanofiltration membranes
School of Material Science and Engineering, are made by non-solvent-induced phase separa-
Tianjin Polytechnic University, Tianjin, China tion, which is a single-step process. Non-solvent-
induced phase separation technology is a rela-
tively simple preparation technique compared to
An SPS/PES asymmetric blend nanofiltration composite membrane fabrication technology.
(NF) membrane is a novel semipermeable mem- And also, the blending technique has the advan-
brane used in nanofiltration process, such as tage of combining the positive features of each
water treatment for drinking water production, component while being very simple.
desalination, concentration, and purification and SPS/PES asymmetric blend nanofiltration
pharmaceutical and chemical industries. membranes are fabricated by blending
SPS/PES asymmetric blend nanofiltration mem- polyethersulfone (PES) with sulfonated
branes are developed in 2011 by Senuo Filtration polysulfone (SPS) as membrane material. PES
Technology (Tianjin) Co., Ltd (Chen et al. 2011). is one of the important polymer materials in
A nanofiltration membrane is a type of membrane fabrication, due to its excellent
pressure-driven membrane with properties in mechanical strength and thermal and chemical
between reverse osmosis (RO) and ultrafiltration stability. PES also allows easy manufacturing of
(UF) membranes, with a membrane pore size membranes, with reproducible properties and
between 0.5 and 2 nm, nominal molecular weight controllable size of pores down to several decade
cutoffs from 200 to 1000 Da, and operating pres- nanometers. Polyethersulfone repeating unit is
sures between 5 and 40 bar (Hilal et al. 2004). shown in Fig. 1.
Most nanofiltration membranes are composite PES is also an inherently hydrophobic poly-
membranes produced via sophisticated fabrica- mer. A wide range of evidence shows that mem-
tion processes, such as coating or interfacial poly- brane with adequate hydrophilicity can prevent
merization, where the top selective layer and deposition of many solutes such as protein, which
bottom porous substrate of the membrane can be can increase resistance to fouling. However,
independently modified and optimized (Lau et al. hydrophobicity of PES has limited its application
2012; Mulder 2009). The fabrication processes in NF membrane preparations. Introducing

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1049-6
2 SPS/PES Asymmetric Blend Nanofiltration Membrane

sulfonic groups to membrane is an efficient way charge. Membranes with fixed charges are
to improve the hydrophilicity of PES membrane, predicted to exclude solutes or colloids bearing
which can be carried out through the introduction the same sign of charge and to decrease mem-
of sulfonic groups directly into PES or by blend- brane fouling. SPS/PES asymmetric blend
ing with another sulfonated material, such as nanofiltration membranes with functional group,
sulfonated polysulfones (SPSs). Sulfonated sulfonic group, can gain negative charges and
polysulfone (repeating unit shown in Fig. 2) give them great selectivity with respect to ions
with hydrophilic group, sulfonic group, has ade- or charged molecules.
quate hydrophilicity. The high hydrophilicity can SPS/PES asymmetric blend nanofiltration
improve the water flux and pollution resistibility. membranes are primarily characterized by pure
But sulfonated polysulfones possess weak water flux, rejection, and hydrophilicity.
strength, which will cause bad stability for oper- An SPS/PES asymmetric blend nanofiltration
ation. The miscibility of PES with SPS is better membrane is a combination of good hydrophilic-
enough. Sulfonated polysulfone can be induced ity and mechanical strength, which can improve
to increase hydrophilicity of the PES the water flux, antipollution ability, and stability
nanofiltration membrane. of blend membrane. The negative charge due to
Besides increasing hydrophilicity, sulfonated sulfonic group leads to a high selectivity over
polysulfone offers another advantage, negative ions or molecules with positive charges.
The SPS/PES asymmetric blend nanofiltration
membrane has the asymmetric morphology, as
O shown in Fig. 3. Blending of PES with SPS in
O S the casting dope leads to interesting asymmetric
structure. There are fingerlike macropores and
O n
spongelike pores in SPS/PES membranes.
A dense layer supported on a porous layer, as
SPS/PES Asymmetric Blend Nanofiltration Mem-
brane, Fig. 1 Polyethersulfone repeating unit shown in Fig. 4.

SPS/PES Asymmetric SO3H


Blend Nanofiltration CH3 O
Membrane,
Fig. 2 Sulfonated O C O S
polysulfone repeating unit
CH3 O n

SPS/PES Asymmetric Blend Nanofiltration Membrane, Fig. 3 Typical cross section morphology of SPS/PES
asymmetric blend nanofiltration membrane
SPS/PES Asymmetric Blend Nanofiltration Membrane 3

References

Chen YH, Ma F, Li DW, Li Ran (2011) A preparation


method for PES/SPS asymmetric blend nanofiltration
membrane. China Patent CN101979132A
Hilal N, AL-Zoubi H, Darwish NA, Mohammad AW, Abu
Arabi M (2004) A comprehensive review of
nanofiltration membranes: treatment, pretreatment,
modelling, and atomic force microscopy. Desalination
170:281–308
Lau WJ, Ismail AF, Misdan N, Kassim MA
(2012) A recent progress in thin film composite mem-
brane: a review. Desalination 287:190–199
Mulder M (2009) Basic principles of membrane technol-
ogy. Kluwer, London
SPS/PES Asymmetric Blend Nanofiltration Mem-
brane, Fig. 4 Typical morphology of the top surface
M

Microscale Modeling concepts. In the free volume approaches, the con-


and Membranes centration dependence of the penetrant diffusiv-
ity is described by considering the average spaces
Vasilis Burganos and Eugene Skouras between chains (Flory 1969). Such models com-
Institute of Chemical Engineering Sciences, monly relate the mutual diffusion coefficients for
Foundation for Research and Technology, a gas/polymer system to the free volume of the
Hellas, Patras, Hellas system. Significant efforts have been made to
explain the mechanisms of gas transport in poly-
mers by means of molecular theories. Molecular
Microscale modeling refers to the modeling of theories attempt to analyze the diffusion process
membrane processes at a resolution level where in terms of specific postulated motions of the
fundamental phenomena can be described with polymer chain relative to each other and the
minimum assumptions using first principles. motion of penetrant molecules. In order to move
Modeling tools at the microscopic level usually into the polymer matrix, the gas molecule pushes
encompass molecular dynamics (MD) and/or the polymer chain and jumps into a new position
Monte Carlo (MC) techniques, which incorporate (Pace and Datyner 1979). Αt around the glass
many degrees of freedom for the detailed analysis transition temperature and below, thermal fluctu-
of transport, sorption, reaction, and other process ations of the polymer configurations are limited
phenomena in membranes. Because of the tre- and penetrants are assumed to jump between
mendous significance of the internal structure of cavities with a motion that is likely to entail a
membranes on their performance, especially in significant activation energy barrier (Crank and
separation or preferential transport applications Park 1968). Simulations in glassy polymers have
(e.g., fuel cells and membrane reactors), models been attempted with the help of a dual-mode
of the membrane structure at the microscopic sorption model and some free volume model
level have been developed. In polymeric, “rub- description. Attempts have also been made to
bery” membranes, models of gas transport in explain gas diffusion in polymers by various
their interior are mainly based on free volume molecular mechanisms and models that involve

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1050-2
2 Microscale Modeling and Membranes

material diffusing through the membranes. The


microstructure of membranes, both polymeric
and inorganic, used in gas separation is usually
reconstructed at the atomistic level, to study the
interaction effect of solute or diffusing molecules
with the membrane material. The reconstruction
of inorganic membrane structures at the molecu-
lar scale is usually realized using MD and MC
techniques. Initially, the atoms of the membrane
materials are positioned at predefined bulk lattice
sites, taken from literature, experimental data, or
diffraction techniques. The interatomic potential
energy of the configuration is dynamically calcu-
lated using some force field description. The
force field approach involves an analytical
expression that gives the energy of a molecular
system in terms of the positions of all its atoms.
Both intramolecular (short) and non-bonded
(long) atomic interactions are usually taken into
account. These data are obtained using either
empirical or quantum mechanical
(QM) calculations. Using a force field, useful
quantities such as momenta, interaction energies,
Microscale Modeling and Membranes, conformational energy barriers, and free energies
Fig. 1 Atomistic reconstruction of SiO2 (Accelrys Mate- can be estimated. The atomistic structure is the
rial Studio) basis for MD and MC calculations to probe the
locations, conformations, and motions of mole-
cules, predicting the actual supply of sorbates to
the calculation of the energy for an assumed the active sites of membrane (Allen and Tildesley
specific simplified polymer conformation after 1987). Mesoscopic and macroscopic membrane
an energy-activated jump of the penetrant. Most process parameters, such as permeabilities, diffu-
models are leading to the concept of available sivities, sorption isotherms, reaction and decay
free volume as diffusing channels (Kotelyanskii coefficients, as well as (perm)selectivities, used
and Theodorou 2004). In fact, the mechanism of in mesoscopic simulations derived from kinetic
gas separation by dense, nonporous membranes theory, Fickian, or Stefan-Maxwell (dusty gas)
is different from that by porous ones, since diffu- approaches, can then be derived based on proper
sion occurs via a solution-diffusion mechanism; integration of their microscopic origins (Figs. 1
the permeants dissolve in the membrane material and 2).
and then diffuse through the membrane down a
concentration or chemical potential gradient.
Separation between the different permeants is
achieved due to differences in the amount of
Microscale Modeling and Membranes 3

Microscale Modeling
and Membranes,
Fig. 2 FAU structure with
equilibrated Na+ cations
(Accelrys Material Studio)

References Flory PJ (1969) Statistical mechanics of chain molecules.


Wiley, NY
Allen MP, Tildesley DJ (1987) Computer simulation of Kotelyanskii MJ, Theodorou DN (2004) Simulation
liquids. Clarendon, Oxford methods for polymers. Marcel Dekker, NY
Crank J, Park GS (1968) Diffusion in polymer. Academic, Pace RJ, Datyner A (1979) Statistical mechanical model
NY for diffusion of simple penetrants in polymers. 1. The-
ory. J Polym Sci Part B: Polym Phys 17(3):437–451
M

Mesoscopic Transport Simulation volume element (RVE) has contributed critically


in this direction, sidestepping the need for
Vasilis Burganos treating spatial heterogeneities at smaller scales.
Institute of Chemical Engineering Sciences, These are reflected in pore-scale simulations,
Foundation for Research and Technology, which are utilized to offer effective values for
Hellas, Patras, Hellas constitutive parameters that are functions of the
local conditions and local structure (Bear 1972).
In the context of transport phenomena in mem-
Mesoscopic transport simulation is a type of con- branes, mesoscopic simulations of diffusion,
ceptual or computational simulation of transport flow, two-phase flow, dispersion, and ionic trans-
phenomena at the mesoscopic scale. The latter is port are typical examples of simulations that are
defined as an intermediate scale between the performed with reference to finite samples of the
microscopic scale, which considers molecular membrane material. Once a mesoscopic descrip-
configurational details, and macroscopic scale, tion of the membrane sample is available, trans-
at which certain types of inhomogeneities or fluc- port simulations can lead to the determination of
tuations have been averaged out. In the area of transport coefficients at that scale.
porous media, mesoscopic simulation of trans- The mesoscopic description of the membrane
port phenomena may refer to the pore scale itself, material may involve a pore model to represent
that is, to the scale of a few hundreds of pores or the void space of the membrane, a fiber or grain
grains or to the scale at which a pore neighbor- model to represent the solid phase, or a digitized
hood is viewed as a thermodynamic point in model of the structure following three-
space. In the former case, the characteristic dimensional reconstruction. Different types of
length of a mesoscopic transport simulator is numerical tools and simulation techniques have
significantly larger than the atomic dimensions, been developed for the solution of problems
and, as such, it contains or refers to a large num- involving transport phenomena at this scale.
ber of molecules of the transported species. As a Notable examples include the classical numerical
result, local values of system properties, like den- solvers for the direct solution of the transport
sity, pressure, temperature, etc., can be defined in equations complemented by appropriate bound-
a consistent yet statistical manner. In the latter ary conditions at the faces of the working domain
case, a continuum formulation is used to employ and at the interface between void and solid or,
spatial averages over length scales much larger more generally, between the various phases that
than the typical pore or grain scale. The concept comprise the membrane. Typical examples of
of the thermodynamic point or of a representative such equations include the diffusion equation,
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1051-2
2 Mesoscopic Transport Simulation

Mesoscopic Transport
Simulation,
Fig. 1 Representative
element of porous medium

Representative element of porous medium

the heat conduction equation, the Stokes or physicochemical phenomena can be treated.
Navier–Stokes equations for flow problems, the Single- and two-phase flow phenomena with or
convection–diffusion equation, etc. Another cat- without phase transition can be studied in the
egory involves the simulation of the motion of a context of membrane separations, including gas
number of molecule deputies that carry, in an separation, filtration, membrane distillation,
efficient manner, the properties of the actual membrane emulsification, etc. (Fig. 1).
fluid molecules that are obviously too many to
follow individually. Such methods include the
direct simulation Monte Carlo (Bird 1963, 1976,
References
1994), the dissipative particle dynamics
(Hoogerbrugge and Koelman 1992; Bear J (1972) Dynamics of fluids in porous media. Amer-
Moeendarbary et al. 2009), the lattice gas method ican Elsevier, New York
(Frisch et al. 1986; Wolfram 1986, Rothman and Benzi R, Succi S, Vergassola M (1992) The lattice
Keller 1988), and the lattice Boltzmann method Boltzmann-equation – theory and applications. Phys
Rep 222:145–197
(Benzi et al. 1992; Chen et al. 1992), which, Bird GA (1963) Approach to translational equilibrium in a
rather than the fluid molecules themselves, fol- rigid sphere gas. Phys Fluids 6:1518–1519
low the evolution of their probability density Bird GA (1976) Molecular gas dynamics. Clarendon,
function across the lattice. The lattice Boltzmann Oxford
Bird GA (1994) Molecular gas dynamics and the direct
method is a mesoscopic method that originated simulation of gas flows. Claredon, Oxford
from the classical statistical physics and is based Chen S, Wang Z, Shan X, Doolen G (1992) Lattice
on simplified kinetic equations. A rigorous math- Boltzmann computational fluid-dynamics in 3 dimen-
ematical analysis that starts from the lattice sions. J Stat Phys 68:379–400
Frisch U, Hasslacher B, Pomeau Y (1986) Lattice-gas
Boltzmann equation has been shown to recover automata for the Navier–Stokes equation. Phys Rev
mesoscopic continuity and momentum equations Lett 56:1505–1508
using well-defined features of propagation–- Hoogerbrugge PJ, Koelman JMVA (1992) Simulating
collision dynamics. Thanks to the explicit rela- microscopic hydrodynamic phenomena with dissipa-
tive particle dynamics. Europhys Lett 19:155–160
tion with details of the geometry and physics of Moeendarbary E, Ng T, Zangeneh M (2009) Dissipative
the problem, complex boundaries and various particle dynamics: introduction, methodology and
Mesoscopic Transport Simulation 3

complex fluid applications – a review. Int J Appl Mech Wolfram S (1986) Theory and applications of cellular
1:737–763 automata. World Scientific, Singapore
Rothman D, Keller JM (1988) Immiscible cellular-
automaton fluids. J Stat Phys 52:1119–1127
D

Digitized Structure Model reconstruction procedure can be obtained in var-


ious ways. Physical serial sectioning along planes
Vasilis Burganos that are normal to a fixed direction has repeatedly
Institute of Chemical Engineering Sciences, been used using special microtomes or surface
Foundation for Research and Technology - grinders following impregnation of the void
Hellas, FORTH/ICE-HT, Patras, Hellas phase with some suitable substance (resin,
Wood’s metal, etc.). Digitization of the photo-
graphs of each and every section of the material
Digital Reconstruction provides a set of two-dimensional arrays to be
combined in a deterministic fashion into a three-
It is a procedure to represent the internal structure dimensional array that discretizes the working
of materials in digital form, usually, binary, in sample of the medium. Computer tomography
three dimensions using data from microphoto- provides the same type of information in an auto-
graphs or other sources of spatial correlation mated or semiautomated manner and enjoys tre-
data. It has contributed significantly to the visual mendous use in medicine and some types of
comprehension of the internal configuration of porous media, most typically in hydrocarbon res-
porous materials, human tissues, and composite ervoirs. More recently, stochastic techniques are
materials. In the case of porous materials, like attracting the increasing interest of investigators
porous membranes, catalyst supports, rocks, in this area inasmuch as they require a single
etc., a binary representation in three dimensions section only rather than a whole series of sec-
assigns the value of 0 (or 1) to the voxels that lie tions. Provided that the sample is sufficiently
in the void space and the value of 1 (or 0) to the isotropic and homogeneous, one can extract valu-
voxels in the complementary space (solid) able geometric and topological data from the
(Torquato 2002, 2010). In this way, one obtains section and reconstruct in three dimensions a
a fully three-dimensional array of flags (0 or 1) discretized form of the material that respects the
that defines in a discretized form the pore space features that characterize the two-dimensional
inside the material. This array can then be utilized image of the section (Quiblier 1984; Adler
in simulations of sorption and transport phenom- 1992). Such features include various moments
ena (Gelb 2009), typically, diffusion, flow, of the correlation function, typically porosity
two-phase flow, and dispersion that are of utmost and autocorrelation function, but also higher-
importance in the design and modeling of mem- order moments or lineal-length distribution,
brane materials and membrane separation pro- chord-length distribution, etc. The latter is
cesses. Raw data for the initiation of the succeeded by the simulated annealing technique
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1053-2
Digitized Structure Model

Digitized Structure
Model, Fig. 1 Stochastic
reconstruction of porous
material using the
fractional Brownian motion
method, showing
individual volume elements

(Kirkpatrick et al. 1983) that, theoretically, is pores, scattering techniques can be used that
capable of reproducing three-dimensional offer in an implicit manner the autocorrelation
descriptions of materials from an arbitrary num- function, thus sidestepping the stage of micros-
ber of moments of the correlation function at the copy and the subsequent phase of image analysis
expense, of course, of heavy requirements in for the extraction of two-dimensional features.
computational time. A simpler procedure that
has proven efficient for several types of porous
membranes including asymmetric ones is the
References
so-called fractional Brownian motion technique
that respects the first two moments of the corre- Adler PM (1992) Porous media- geometry and transports.
lation function and, in addition, offers an inter- Butterworth-Heinemann, Stoneham
weaving option that allows three-dimensional Gelb LD (2009) Modeling amorphous porous materials
and confined fluids. MRS Bull 34:592–601
reconstruction (Fig. 1) at much greater scale
Kikkinides ES, Burganos VN (2000) Permeation proper-
than the correlation length of the structure ties of three-dimensional self-affine reconstructions of
(Kikkinides and Burganos 2000). For materials porous materials. Phys Rev E 62:6906–6915
that have evolved from powders through some Kirkpatrick S, Gelatt CD, Vecchi MP (1983) Optimization
by simulated annealing. Science 220:671–680
agglomeration or sintering process, ballistic or
Quiblier JA (1984) A new 3-dimensional modeling tech-
random placement methods can be used that nique for studying porous-media. J Colloid Interface
allow mass transfer between coalescing particles Sci 98:84–102
at a controlled fashion so as to reproduce the Torquato S (2002) Random heterogeneous
materials – microstructure and macroscopic proper-
actual grain-size distribution and porosity or
ties. Springer-Verlag, New York
solid fraction. Reconstruction of fiber-type mate- Torquato S (2010) Optimal design of heterogeneous mate-
rials can proceed in a similar manner. In the case rials. Annu Rev Mater Res 40:101–129
of porous membranes that contain nanoscale
P

Pore Model fluid flow). In fact, pore models play an important


role in the physically meaningful and explicit
Vasilis Burganos interpretation of the data that are produced by
Institute of Chemical Engineering Sciences, these techniques. Once a pore model is set up,
Foundation for Research and Technology, Patras, investigations of transport phenomena in the inte-
Hellas rior of porous materials in a direct manner are
greatly facilitated for the prediction of effective
transport properties and for the identification of
A model that involves a set or a network of pores underlying mechanisms. Notable examples are
to represent the void phase in the interior of diffusion of single species and multicomponent
porous materials. It is used in the context of mixtures, single and multiphase flow, heat and
pore structure characterization and as a structural ion conduction, convective diffusion and conduc-
basis for the prediction of transport properties. tion, transport in catalytic or non-catalytic fluid-
Traditionally used pore model types are the par- solid reaction systems accompanied by pore
allel pore model (Wheeler 1955), the random structure evolution, etc. In the presence of chem-
pore model (Wakao and Smith 1962) or dual ical reaction, as, for instance, in membrane reac-
porosity model, the cavity-neck model (Conner tors, access to and removal from the reaction
et al. 1983), and numerous variations. Because of front of reactants and products are affected sig-
the explicit representation of the void space that nificantly by the pore structure features, and the
is offered by a pore model, major topological and use of a pore model that is temporally changing is
geometrical features of the pore structure can be highly appreciated. The study of wetting phe-
revealed or identified. The former relate mainly nomena is also greatly facilitated by the employ-
to pore connectivity as quantified by quantities ment of pore models both for the purpose of
like coordination number, genus per unit volume, structure characterization and for the theoretical
etc., whereas the latter include pore shape, pore modeling of capillary phenomena during immis-
volume, pore size distribution, internal surface cible and miscible displacement in porous media
area per unit of volume, pore roughness, with the objective to predict percolation and
etc. These features can be extracted from individ- breakthrough conditions. Thanks to this direct
ual or combined experimental techniques that can usefulness of pore models in the identification
be divided into static (mercury porosimetry, gas of structural features and in the prediction of
adsorption/desorption, calorimetry, nuclear mag- transport properties and the fact that membrane
netic resonance, radiation scattering, wave prop- separation is based on selective transport, pore
agation, etc.) and dynamic (liquid displacement, models enjoy strong utilization in membrane
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1055-2
2 Pore Model

equations) that describe the relationship between


driving forces and resulting fluxes of the different
species (Jackson 1977). The former include gra-
dients of species concentration, partial pressure,
chemical potential, pressure, temperature,
etc. For pore networks that can be characterized
adequately by a constant or a mean coordination
number, effective medium treatments are avail-
able that homogenize the transport property of a
distributed pore size network and with the help of
the smooth field approximation can offer an
excellent estimate of the overall transport of the
pore structure (Burganos and Sotirchos 1987). In
the case of variable connectivity of the pore net-
work, standard network solutions are available in
the form of numerical algorithms that practically
Pore Model, Fig. 1 Pore segment identification process express the continuity condition at pore intersec-
to produce a cavity-neck model
tions (Fig. 1).
science and engineering. More specifically, pore
models are used for the understanding of the role
References
of the membrane pore structure in the target sep-
aration process, for the elucidation of the rela- Burganos VN, Sotirchos SV (1987) Diffusion in pore
tionship between structure and transport, and for networks. Effective medium theory and smooth field
the design of new or modified membranes for approximation. AIChE J 33:1678–1689
specific separations. Pore models are a major Conner WC, Lane AM, Ng KM, Goldblatt M (1983) Mea-
surement of the morphology of high surface area
design component in numerous membrane pro- solids: porosimetry of agglomerated particles. J Catal
cesses, including, most notably, gas separation, 83:336–345
ultrafiltration, microfiltration, pervaporation, Jackson R (1977) Transport in porous catalysts. Elsevier,
membrane contactors, membrane distillation, New York
Wakao N, Smith JM (1962) Diffusion in catalyst pellets.
etc. Flux equations at the individual pore scale Chem Eng Sci 17:825–834
and at the pore network scale have been devel- Wheeler A (1955) Catalysis, vol II. Reinhold, New York,
oped (Maxwell-Stefan equations, dusty gas pp 105–106
F

Fiber Models and the elastic properties of the fibers that deter-
mine the macroscopic mechanical properties of
Vasilis Burganos the material. Carbon cloth, electrospun polyacry-
Institute of Chemical Engineering Sciences, lonitrile, and polyester are common examples of
Foundation for Research and Technology, fibrous materials that can be represented by fiber
Hellas, Patras, Hellas models. To convert to a pore model, various
attempts have been made to infer some effective
pore sizes from the fiber model, usually with the
A fiber model is a model that uses straight or help of inscribed spheres among neighboring
curved fibers, either finite in length or infinitely fiber segments. Skeletonization of a fiber model
long, to represent the solid phase in a porous is often part of the analysis routine to facilitate the
material or a reinforcement component in a com- comprehension of the fiber cluster articulation
posite material. Fiber models are the appropriate and the eventual determination of the topology
choice for modeling fibrous media, woven or of the system. Useful concepts from straight-line
nonwoven, typically synthetic but occasionally path statistics or randomness of secant distribu-
also natural ones. Typical examples include the tion through convex bodies (Coleman 1969) are
representation of membranes and porous media incorporated in this type of models. The fibers
for fuel cells (Mathias et al. 2003), filters for the can be hollow or solid, randomly oriented or
separation or sieving of particulate matter, or ordered to arbitrary degree, and either charged
filters for the exclusion of bubbles in diverse or neutral depending on the application. Fiber
applications of microfluidics. There is a recent models of membrane materials and, more gener-
rapid growth of interest in the utilization of fiber ally, fibrous media lend themselves to the numer-
models for the description of the structure of gas ical simulation of transport phenomena through
diffusion layers in fuel cells but also of modern their structure, usually diffusion, single or,
textiles and fabrics for specialized applications two-phase flow, dispersion, particle attraction
(Thiedmann et al. 2009; Gaiselmann et al. 2012). and deposition, combined phase transition and
The typical features that characterize a fiber flow, heat conduction, electrical conduction, and
model include the diameter and length of the light transmission (Torquato 2002; Tomadakis
fiber, the number or length density per unit vol- and Sotirchos 1993).
ume, the solid fraction, the shape of the fibers,

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1056-2
2 Fiber Models

References Thiedmann R, Hartnig C, Manke I, Schmidt V, Lehnert


W (2009) Local structural characteristics of pore space
Coleman R (1969) Random paths through convex bodies. in GDLs of PEM fuel cells based on geometric 3D
J Appl Probab 6:430–441 graphs. J Electrochem Soc 156:B1339–B1347
Gaiselmann G, Thiedmann R, Manke I, Lehnert W, Tomadakis MM, Sotirchos SV (1993) Ordinary and tran-
Schmidt V (2012) Stochastic 3D modeling of fiber- sition regime diffusion in random fiber structures.
based materials. Comput Mater Sci 59:75–86 AIChE J 39:397–412
Mathias MF, Roth J, Fleming J, Lehnert W (2003) Torquato S (2002) Random heterogeneous materials –
Diffusion media materials and characterisation. microstructure and macroscopic properties. Springer-
In: Vielstich W, Lamm A (eds) Handbook of fuel Verlag, New York
cells, volume III, chapter 42, 517–537, J. Wiley &
Sons, London
G

Grain Models some fixed center of attraction (Finney 1970).


Ballistic random sphere packs are usually driven
Vasilis Burganos and Eugene Skouras by gravity and are considered to be more repre-
Institute of Chemical Engineering Sciences, sentative of the compaction process. Ballistic
Foundation for Research and Technology, deposition and central attraction methods provide
Hellas, Patras, Hellas packings with similar structural properties in
terms of the autocorrelation function. Depending
on the type of fabrication process as well as on the
Grain models involve a set of grain-shaped characteristic dimensions of the grains, other
objects to represent the solid phase in the interior forces, either local/short ranged (van der Waals,
of porous materials. Model representation of the double layer, hydrodynamic) or long ranged
structure of porous membranes is very important (electrostatic, electromagnetic), can also be
for visualizing and understanding the structure of taken into account during simulations. One, two,
amorphous, porous, and random membrane or three points of contact can be assumed to
materials and can be implemented, among other discontinue the downhill motion of the particle.
ways, by deterministic or stochastic modeling of In energy-based models, downhill motion of a
the outcome of the actual fabrication process particle continues until a position of local energy
(e.g., random assembly or sequential deposition minimum is reached that is considered stable.
of particles) with or without reference to the Such a procedure can be systematically followed
detailed physics of the process (Preparata and through the use of a steepest descent method
Shamos 1985). Typically, such reconstructions followed by a conjugate gradient algorithm
involve some random packing, optionally com- (Conway and Sloane 1993). Procedures based
bined with ballistic deposition of hard or soft on Monte Carlo or similar statistical methods
spheres, disks, or ellipsoids of prolate or oblate have also been implemented, where each time a
geometry (Rogers 1964). This stage is usually number of test grains are inserted, but only
followed by simulation of grain sintering as the selected displacements are allowed that lead to
result of thermal or viscous sintering. In the minima of position or energy. Motion and inter-
majority of packing procedures, random sequen- action of granular particles have also been stud-
tial deposition of overlapping or non-overlapping ied mechanistically with computational methods,
particles takes place (Jaeger and Nagel 1992). such as the discrete element method (DEM), also
The particles position themselves either ran- called a distinct element method (Zhu et al. 2007,
domly or under the influence of some unidirec- 2008), for computing the motion and effect of a
tional force (ballistic) or, alternatively, toward large number of small particles. Although DEM
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1057-2
2 Grain Models

Grain Models,
Fig. 1 Ballistic
reconstruction followed by
partial sintering

is closely related to molecular dynamics, the inter-filler distances, and degree of agglomera-
method is generally differentiated by its inclusion tion (Fig. 1).
of rotational degrees of freedom, as well as
compacted and other complex granular geome-
tries. Grain models have also been used for the References
description of micro- or nanoparticle additives,
also called nanofillers (at least one of the parti- Conway JH, Sloane NJA (1993) Sphere packings, lattices,
and groups, 2nd edn. Springer, New York
cles’ dimensions is in the nanometer range), into Finney JL (1970) Random packings and the structure of
a polymer membrane to form a polymeric com- simple liquids. I. The geometry of random close pack-
posite membrane or a hybrid, mixed matrix mem- ing, Proc R Soc Lond A-Math Phys Sci 319:479–493
brane (Sanchez et al. 2005). This is a promising Jaeger HM, Nagel SR (1992) Physics of granular states.
Science 255(5051):1523–1531
idea to improve the separation properties of the
Preparata FP, Shamos MI (1985) Computational geome-
neat polymer and produce the so-called try: an introduction. Springer, New York
nanobarriers with numerous applications in gas Rogers CA (1964) Packing and covering. Cambridge Uni-
separation, fuel cells, preservation of sensitive versity Press, Cambridge
Sanchez C, Julian B, Belleville P, Popall M (2005) Appli-
products, etc. The enhancement of barrier prop-
cations of hybrid organic-inorganic nanocomposites.
erties through the addition of inorganic J Mater Chem 15:3559–3592
nanoparticles in polymer matrices can be studied Zhu HP, Zhou ZY, Yang RY, Yu AB (2007) Discrete
with the help of grain models and elucidate their particle simulation of particulate systems: theoretical
developments. Chem Eng Sci 62:3378–3392
complex dependence on interfacial interactions, Zhu HP, Zhou ZY, Yang RY, Yu AB (2008) Discrete
filler shape and orientation with respect to the particle simulation of particulate systems: a review of
transport direction, filler size, distribution of major applications and findings. Chem Eng Sci
63(23):5728–5770
A

Amorphous Polymers The glass transition temperature of the poly-


and the Amorphous Region mer is also an important indicator of its applica-
tion temperature region (e.g.,
Petr Sysel polydimethylsiloxane (Tg = ca 120  C) is rub-
Department of Polymers, Institute of Chemical bery and polystyrene (Tg = ca +100  C) is a
Technology, Prague, Czech Republic glassy polymer at room temperature).
A character of the main backbone (flexible/
rigid), its substitution (small vs bulk substitu-
Polymers consist of the large molecules (polymer ents), and a level of molecular (chain) interac-
chains). An arrangement of these chains in tions (e.g., van der Waals forces vs hydrogen
the bulk polymer is given by their chemical com- bonds) are important factors influencing the posi-
position, spatial orientation (e.g., an isotactic vs tion (value) of this transition. A flexibility of the
atactic polypropylene), molecular weight, and chains (or segments) of an amorphous polymer is
processing conditions (e.g., a cooling rate). restricted at temperatures below its Tg. Under
Based on these factors, bulk polymers show an heating, molecular interactions (secondary
amorphous or partially crystalline forces) are disrupted, and a free volume among
(semicrystalline) phase state. In the amorphous more flexible chains increases (Fig. 2).
state, an ordering of the (entangled) polymer An extent of this (segmental) chain motion
chains is random. The amorphous polymer does and free volume influences a lot of the polymer
not include a long-range order, but it is charac- properties, e.g., a transport of the different
terized by the existence of some regularity on a low-molecular-weight media through the mem-
short-range order. As a consequence of it, an branes made of these polymers (Strathmann
X-ray diffraction provides a diffuse ring only 2011). For example, a nonporous (dense)
(a set of discrete rings is typical for well-ordered membrane made of a rubbery polysiloxane
structures). If the amorphous polymer is exposed [( Si(R)2-O-)n, where R is often CH3] shows a
to a gradually increased temperature, it passes much higher gas permeation (and also diffusivity)
from a glass (hard and rigid) to a rubber (soft in comparison with those made of common
and flexible) and finally to a molten consistency. glassy polymers at room temperature (Pandey
Boundaries between the glass/rubber and rubber/ 2001; Bernardo et al. 2009). But their selectivity
molten consistency are given by a glass transition is traditionally low (Robeson 2008).
temperature (Tg) and flow temperature, respec- Some polymers (e.g., polyethylene, polyam-
tively (see a thermomechanical curve of an amor- ides) include both amorphous and crystalline
phous polymer, Fig. 1). fractions, and they are called semicrystalline
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1059-5
2 Amorphous Polymers and the Amorphous Region

deformation

glassy state rubbery state plastic state

glass transition flow temperature


temperature
temperature

Amorphous Polymers and the Amorphous Region, Fig. 1 Thermomechanical curve of an amorphous polymer

Amorphous Polymers
and the Amorphous
Region,
Fig. 2 Temperature specific
dependence of the specific volume
volume of an amorphous
polymer

glass transition
temperature

temperature

ones. Chains of such polymers may be organized semicrystalline polymers varies from that of the
in spherulites having a well-ordered lamellar amorphous polymer. These regions are affected
structure (i.e., a folded chain) with an incorpo- by the presence of crystalline phase, and this
rated disordered amorphous fraction (Fig. 3). phenomenon influences also transport character-
Amorphous polymers are usually transparent; istics of the penetrating media. Traditionally, the
semicrystalline ones are opaque. A segmental “more dense” crystalline phase decreases a chain
mobility of the amorphous regions in mobility and prolongs a transport trajectory of
Amorphous Polymers and the Amorphous Region 3

Amorphous Polymers
and the Amorphous
Region, Fig. 3 Schematic
amorphous region
arrangement of the
spherulite

lamellar structure

penetrating media, and – as a consequence of Colomines G, Ducruet V, Courgneau C, Guinault A,


this – their permeability decreases (Pandey Domenek S (2010) Barrier properties of poly(lactic
acid) and its morphological changes induced by
2001). Nevertheless, some exceptions were also aroma compound sorption. Polym Int 59:818–826
found, e.g., an increase of gas permeability in a Pandey P, Chauhan RS (2001) Membranes for gas sepa-
polylactide membrane with its increasing crystal- ration. Prog Polym Sci 26:853–893
linity (Colomines et al. 2010). Robeson LM (2008) The upper bound revisited. J Membr
Sci 320:390–400
Strathmann H (2011) Introduction to membrane science
and technology. Wiley-VCH, Weinheim
References

Bernardo P, Drioli E, Golemme G (2009) Membrane gas


separation. Ind Eng Chem Res 48:4638–4663
D

Density Functional Theory Modeling EDFT ½rðrÞ ¼ Ts ½rðrÞ þ J½rðrÞ þ Exc ½rðrÞ
ð
of Membrane Systems
þ vðrÞrðrÞdr
Giorgio De Luca
Institute on Membrane Technology ITM-CNR, where Ts[r(r)] is the kinetic energy of an isoelec-
University of Calabria, Rende (CS), Italy tronic noninteracting system, while J[r(r)]
describes the Coulomb electrostatic energy. The
Exc[r(r)] is the exchange and correlation func-
Density functional theory is a new methodology tional, which takes into account the difference
in the frame of quantum mechanics (ab initio). between the kinetic energies of the isoelectronic
The assessment of material features depending on interacting and noninteracting systems in addi-
the electron interactions or electron density tion to the difference between the quantum
polarization necessarily needs the use of quantum electron-electron and Coulomb electrostatic
mechanics. Large molecular systems cannot be energy. r(r) can be evaluated by the nonlinear
described with accurate quantum mechanical Kohn-Sham equations, defined by means of an
approaches, such as correlated Hartree-Fock effective potential. The electron density allows to
(Szabo and Ostlund 1994), due to the huge com- calculate all the properties of the quantum system
putational time required by these. Instead, the in addition to the total energy. Computational
density functional theory (Parr and Yang 1989) approaches, based on density functional theory,
allows to get results with similar precision in are applied in the study of catalysts used in mem-
relatively shorter computational time. Thus, branes and in the study of noncovalent interac-
density functional theory is a powerful tool to tions, such as hydrogen-bonding and London
investigate large chemical systems like the dispersion interactions (De Luca et al. 2009). In
nanostructures involved in the membrane prepa- fact, hydrogen-bonding, electrostatic interactions
ration. In density functional theory, the total and London force are important for membranes at
energy of an electronic system is evaluated the basis of fundamental properties such as
through a total functional which depends on the molecular adsorption and sorption, recognition,
electron density of the quantum system, r(r), and and self-assembly. Also size, shape, and electro-
external potential v(r). It is defined as follows: static features of supramolecular architectures
can be studied using density functional theory.
All these properties control the selectivity of the
materials, used in membranes, the permission as
well as the antifouling or anti-embrittlement
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1062-1
2 Density Functional Theory Modeling of Membrane Systems

features. Density functional theory studies of the and products through the membrane derived by
catalysis in membrane reactors require the defi- the adsorption/absorption of different molecules.
nition of structural models of the catalysts. For
the most part, they are modeled by infinite sur-
faces, slabs, or different types of adsorbed or
References
absorbed atomic clusters. These studies could be
treated independently from the aforementioned De Luca G, Gugliuzza A, Drioli E (2009) Competitive
analysis. However, it is important to emphasize hydrogen-bonding interactions in modified polymer
that the merging of the results obtained by the membranes: a density functional theory investigation.
different investigations would be advisable. For J Phys Chem B 113:5473–5477
Parr RG, Yang W (1989) Density functional theory of
example, the kinetic constants characterizing a atoms and molecules. Oxford University Press, New
reaction path, related to a particular catalyst, York
evaluated by the density functional theory, Szabo A, Ostlund NS (1994) Modern quantum chemistry.
should be compared with the diffusion coeffi- Macmillan Publishing CO, New York
cients characterizing the permeability of reagents
E

Ethanol-Water Mixtures: Separation like alcohols, ketones, ethers, etc. (EP 765682A1
by Pervaporation 1997); separation of mixtures from narrow boiling
temperatures to constant (azeotrope) boiling tem-
Kew-Ho Lee peratures (EP 811420A1 1997); removal of
Department of Chemical and Biomolecular organic pollutants from water and air streams
Engineering, National Research Laboratory for (EP 749351A1 1996); separation of fermentation
Environmental Catalysis, Korea Research products; and separation of organic-organic liquid
Institute of Chemical Technology (KRICT), mixtures (Kujawski 2000). Pervaporation is also
Yuseong-gu, Daejeon, South Korea considered as so-called clean technologies, espe-
cially well suited for the treatment and recycling
of volatile organic compounds and pollution pre-
Pervaporation is an important membrane process vention (Anne et al. 2002).
in chemical industries in which valuables are iso- Transport mechanism of PV through poly-
lated from the liquid mixture. Liquid and vapor meric membranes was studied by many research
separation by thermal processes has always been groups, and it was explained by the solution-
highly energy intensive, and new separation pro- diffusion model (Binning et al. 1961; Paul and
cesses taking advantage of mass transfer through Paciotti 1975; Lee 1975; Mulder and Smolders
dense membranes have already shown they enable 1984; Kataoka et al. 1991a, b). According to the
very significant energy savings as compared to solution-diffusion model, each component of the
more classic technologies (Anne et al. 2002). permeation molecules dissolves into the mem-
Membranes can be used for the selective removal brane and diffuses through the membrane due to
of water from aqueous organic mixtures. the concentration gradient (Mikihiro et al. 1998)
Pervaporation (PV) is a separation process that (Fig. 1).
involves separation of liquid mixtures, in contact Transport through the membrane is driven by
with a membrane. With feed solution on one side, the vapor pressure difference between the feed
permeate is removed as a vapor from the other solution and the permeate vapor. The vapor pres-
side (Brian et al. 2011); pervaporation (PV) is a sure difference can be maintained by applying a
very well-known membrane process for the sepa- vacuum on the permeate side or by cooling the
ration of liquid and vapor mixtures due to its permeate vapor so that it condenses, thus creating
energetic aspects (EP 909209A1 1999; EP a partial vacuum. Commercial systems for the
944575A1 1999; EP 880400A1 1998). dehydration of concentrated alcohol and other
Pervaporation mostly allows a variety of possible solutions have been developed since the 1980s,
application areas: dewatering of organic fluids much of the push coming from interest in the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1063-1
2 Ethanol-Water Mixtures: Separation by Pervaporation

Ethanol-Water Mixtures:
Separation by
Pervaporation, 1. Sorption
Fig. 1 Solution-diffusion
mechanism (Graham 1866) Micrivoids

Polymer

2. Diffusion

Microchannels

3. Desorption

production of pure ethanol as an alternative liquid membranes are exceptions in that they are hydro-
fuel, where PV can be used to dehydrate (Brian philic but exhibit low fluxes (Brian et al. 2011)
et al. 2011). (Table 1).
The emphasis is on selectivity, postulated to be
determined by selective sorption and selective
Pervaporation Membranes diffusion. Selective sorption is governed by the
presence in the membrane of active centers such
Polymeric Membranes as charged sites which are capable of specific
For dehydration, where the small molar volume interaction with water, while selective diffusion
favors the preferential sorption of water, materials is governed by the rigidity and regularity of the
have to be selected with a higher affinity for water polymer structure and the nature of the polymer
than for the other component. The polymeric interspace, exemplified by the degree of swelling
materials can be broadly classified into three cat- and the frequency of the cross-links. The results
egories: glassy polymers, rubbery or elastomeric for a series of membranes made by grafting neu-
polymers, and ionic polymers. In general, the tral or charged polymers onto supporting mem-
glassy and ionic polymers are more suited for branes are reported in (Table 2).
making water-selective membranes for Polysalts, formed from anionic and cationic
dehydration. polyelectrolytes, would be appropriate for
For water-selective membranes, the most obtaining both highly permeable and highly selec-
important factor responsible for the separation is tive membranes (Semenova et al. 1997) (Table 3).
the specific interaction between water and the The best performers in terms of flux, which at a
polymer. To obtain high selectivities, it is neces- maximum of 5 kg/m2h never achieve high values,
sary to use polymers, which contain specific are charged polymers of one type or another,
groups/active centers, capable of strong interac- including polysalts. Anionic and polysalt mem-
tions with water. branes are superior. For anionic polymers, the
The highest fluxes are those for the hydrophilic proton form has a significantly higher flux than
membranes based on cellulose and Nafion and the metal or quaternary ammonium salt versions,
grafts of hydrophilic poly(vinylpyrrolidone) on owing to the greater free space within the polymer
Teflon and polyacrylonitrile. The PVA/TEOS network (Table 4).
Ethanol-Water Mixtures: Separation by Pervaporation 3

Ethanol-Water Mixtures: Separation by Pervaporation, Table 1 PV dehydration of ethanol through various


polymeric membranes (Brian et al. 2011)
Polymer Feed (wt% water) Temp. ( C) Separation factor Flux (g/m2h)
Regenerated cellulose 50 45 5.0 2060
Cellulose acetate 4 60 5.9 200
Teflon-g-polyvinylpyrrolidone 4 25 2.9 2200
Perfluorinated polymer on PAN support 1.3 50 387 1650
Nafion-H+ 4 70 2.5 5000
Polyacrylonitrile-polyvinylpyrrolidone 4 20 3.2 2200
Poly(maleimide-co-acrylonitrile) 15 15 33 8
Poly(acrylic acid-co-acrylonitrile) 18 15 877 13
Polystyrene 4 40 101 5
Poly(vinyl chloride) 4 40 63 3
Alginic acid 4 40 8.8 48
5 60 13 2800
Chitosan 4 40 2208 4
Chitosan acetate salt 4 40 2556 2
Chitosan/glutaraldehyde 4 40 202 7
PVA/25 % TEOS, annealed at 160  C 15 40 329 5
PVA/25 % TEOS, annealed at 130  C 15 40 893 4

Ethanol-Water Mixtures: Separation by Pervaporation, Table 2 PV dehydration of 20 % aqueous ethanol at 70  C


using graft polymer membrane having different charges (Brian et al. 2011)
Host polymer Grafted polymer Graft site charge Separation factor
Polyvinylidene fluoride 4-Vinylpyridine Neutral 9
Polyvinylidene fluoride N-Vinyl-imidazole Neutral 10
Polyvinyl fluoride N-Vinylmethyl-acetamide Neutral 4
Polyvinyl fluoride N-Vinyl-pyrrolidone Neutral 7
Polyacrylonitrile Acrylic acid Neutral 10
Polyacrylonitrile K+ acrylate Anionic 500
Polyvinyl fluoride K+ acrylate Anionic 156
Polyvinylidene fluoride Quaternized 4-vinylpyridine Cationic 175
Polyvinylidene fluoride Quaternized N-vinylimidazole Cationic 61
Polyvinylidene fluoride 4-Vinylpyridine/BrCH2COOH Zwitterionic 76
Polyvinyl fluoride Vinylimidazole/BrCH2COOH Zwitterionic 63

Hybrid Membranes are several reports showing good separation per-


Many a times, the polymeric membranes may fail formance for ethanol/water mixture using zeolite
to meet the desired separation requirements. In membranes (Kita et al. 1995; Sano et al. 1994).
such cases, it becomes necessary to add filler Kita et al. made NaA-type zeolite membrane by
materials such as ceramics and zeolites to improve hydrothermal synthesis. NaA zeolite membrane is
the separation properties of the membrane. There a water-selective membrane, and the PV
4 Ethanol-Water Mixtures: Separation by Pervaporation

Ethanol-Water Mixtures: Separation by Pervaporation, Table 3 PV dehydration of aqueous ethanol with mem-
brane based on various polysalts (Brian et al. 2011)
Feed (wt% Temp. Separation Flux
Polyanion Polycation water) ( C) factor (g/m2h)
Poly(acrylonitrile-co- Poly(acrylonitrile-co-vinyl pyridine) 10 – 5000 400
acrylic acid)
Cellulose-SO3-Na+ Polyethyleneimine 16 50 295 1900
Cellulose-SO3-Na+ PolyDADMAC, linear 16 50 140 3200
Cellulose-SO3-Na+ Same, but branched 16 50 123 4900
Cellulose-SO3-Na+ Poly-N, N-dimethyl-3, 5- 16 50 123 2700
dimethylenepiperidine chloride
Aromatic polyamide Polyethyleneimine 20 60 15 300
sulphonate
Poly(acrylic acid) Chitosan
On polysulphone supporting membrane 5 30 1008 132
No supporting membrane 5 30 2216 33
Na+ polystyrene Polyallylamine HC1 6.2 70 70 230
sulphonate
Na+ CMC Chitosan 10 70 1062 1140
Na+ CMC N-Ethyl-4-vinyl-pyridinium bromide 10 70 782 1320
Anionic PVA Cationic PVA
DS 2.3 % DS 2.9 % 4.6 75 2250 378
DS 5.0 % DS 5.2 % 4.6 75 1910 284

Ethanol-Water Mixtures: Separation by Pervaporation, Table 4 Highest fluxes for PV dehydration of aqueous
ethanol (Brian et al. 2011)
Separation
Membrane polymer Mem. type Feed (wt% water) Temp. ( C) Flux (g/m2h) factor
Nafion-H+ Anionic 4 70 5000 2.5
Cellulose-SO3-Na+ and Polysalt 16 50 4900 125
polyDADMAC, branched
K+ acrylate graft on poly(vinyl Anionic 20 70 4700 156
fluoride)
PEI/PAA on RO membrane Polysalt 10+ 70 4050 1075
Cellulose-SO3-Na+ and Polysalt 16 50 3200 140
polyDADMAC, linear
K+ acrylate graft on PAN Anionic 20 70 3000 500

separation factor of water/ethanol system was The silicalite membrane showed high ethanol
over 10,000 at 348 K. For ethanol permselective permselectivity, and a separation factor of 58 was
membranes, Sano et al. (1994) prepared polycrys- realized at 333 K by PV. Silicalite membranes
talline silicalite membrane by the hydrothermal seem to have great potential for the ethanol recov-
synthesis. ery by PV (Table 5).
Ethanol-Water Mixtures: Separation by Pervaporation 5

Ethanol-Water Mixtures: Separation by Pervaporation, Table 5 PV dehydration of ethanol using PVA/inorganic


hybrid membranes (Brian et al. 2011)
Crosslinker Feed (wt% water) Temp. ( C) Separation factor Flux (g/m2h)
TEOS (160  C) 15 40 329 50
TEOS (130  C) 15 40 893 40
PEG blend and TEOS 15 50 300 46
No PEG 15 50 160 500
Poly(acrylic acid) copolymer and TEOS 15 40 250 18
g-Aminopropyl-triethoxysilane 5 50 537 36
Sulphated zirconia 5 50 263 10
10 50 142 105
20 50 86 183
30 50 61 1036

References Kataoka T, Tsuru T, Nakao S, Kimura S (1991b) Mem-


brane transport properties of pervaporation in
Anne J, Robert C, Pierre LND, Bruno C (2002) Industrial ethanolwater system using polyacrylonitrile and cel-
state-of-the-art of pervaporation and vapour perme- lulose acetate membranes. J Chem Eng Jpn 24:334
ation in the western countries. J Membr Sci 206:87–117 Kita H, Horii K, Ohtoshi Y, Tanaka K, Okamoto K (1995)
Binning RC, Lee RJ, Jennings JF, Martin EC (1961) Sepa- Synthesis of a zeolite NaA membranefor pervaporation
ration of liquid mixtures by permeation. Ind Eng Chem of water/organic liquid mixtures. J Mater Sci Lett
53:45 14:206
Brian B, Manh H, Zongli X (2011) A review of membrane Kujawski W (2000) Application of pervaporation and
selection for the dehydration of aqueous ethanol by vapor permeation in environmental protection. Pol
pervaporation. Chem Eng Process 50:227–235 J Environ Stud 91:13–26
EP 749351A1 (1996) Device for separating mixtures or for Lee CH (1975) Theory of reverse osmosis and some other
purifying substances by pervaporation membrane permeation operations. J Appl Polym Sci
EP 765682A1 (1997) Apparatus for separating liquid 1983
media with two membranes having their primary sides Mikihiro N, Takeo Y, Sin-ichi N (1998) Ethanol/water
connected by an intermediate space transport through silicalite membranes. J Membr Sci
EP 811420A1 (1997) Composite membrane for selective 144:161–171
separating organic substances by pervaporation Mulder MHV, Smolders CA (1984) On the mechanism of
EP 880400A1 (1998) Composite membrane with a support separation of ethanol/water mixtures by pervaporation
membrane made in particular of a microporous material I. Calculations of concentration profiles. J Membr Sci
EP 909209A1 (1999) Pervaporisation and module for car- 17:289
rying out said process Paul DR, Paciotti JD (1975) Driving force for hydraulic
EP 944575A1 (1999) Esterification of fermentation- and pervaporative transport in homogeneous mem-
derived acids via pervaporation branes. J Polym Sci 13:1201
Graham T (1866) On the absorption and dialytic separation Sano T, Yanagishita H, Kiyozumi Y, Mizukami F, Haraya
of gases by colloid septa. Philos Mag J Sci 32:401–420 K (1994) Separation of ethanol/water mixture by
Kataoka T, Tsuru T, Nakao S, Kimura S (1991a) Perme- silicalite membrane on pervaporation. J Membr Sci
ation equations developed for prediction of membrane 95:221
performance in pervaporation, vapor permeation and Semenova SI, Ohya H, Soontarapa K (1997) Hydrophilic
reverse osmosis based on the solution diffusion membranes for pervaporation: an analytical review.
model. J Chem Eng Jpn 24:326 Desalination 110:251–286
P

Pd–Cu Alloys for Hydrogen or is impermeable to hydrogen, it does protect the


Separations bulk from sulfidation and could be removed by a
hydrogen treatment.
Kew-Ho Lee The alloying of Cu with Pd increases the resis-
Center for Membranes, Korea Research Institute tance for the a to b phase transition in Pd–H
of Chemical Technology (KRICT), Yuseong-gu, system. Moreover the phase transition in the
Daejeon, South Korea Pd–H system is eliminated even at room temper-
ature by adding more than 8 wt.% Cu in Pd
(Karpova and Tverdovskii 1959). McKinley
Pd–Cu alloys have been widely studied as a (McKinley et al. 1969) studied the permeation
hydrogen separation membrane because they do characteristics of Pd–Cu alloys with different
not show embrittlement even at low temperatures compositions. The H2 permeabilities of various
(Kulprathipanja et al. 2005; Miller et al. 2008). alloys are shown in Table 1. Out of all other
Studies by Morreale et al. have shown that the Pd–Cu alloys, the Pd60Cu40 shows the highest
face-centered cubic (fcc) phase is more resistant permeability which corresponds to the ordered
to sulfur than the body-centered cubic (bcc) phase b-phase in Pd–Cu system (McKinley and
(Morreale et al. 2004). In transient experiments, US. Patent 3, 439, 474 1969). In contrast, it is
the fcc Pd–Cu composition showed a decline of reported that Pd47Cu53 (mol%) alloy has the
0–10 % when exposed to 1,000 ppm of sulfur, highest hydrogen permeability at 350  C among
while a bcc Pd–Cu composition had a decline of the Pd–Cu alloys (Yuan et al. 2007; Yang
99 %. Studies by Pomerantz and Ma (Pomerantz et al. 2007; McKinley et al. 1969; Roa
and Ma 2009) confirm these results for Pd–Cu et al. 2002) and is comparable in its hydrogen
compositions of 8, 18, and 19 wt.% Cu, with permeability to pure Pd at the same temperature.
permeance losses of 80 % at 500  C (773 K). The solubility of Pd–Cu (20 % Cu) is five times
They further showed that the loss was partially smaller than that of pure Pd, which corresponds
reversible by hydrogen treatment. A recent study to the permeability behavior of that alloy
by Howard and coworkers (O’Brien et al. 2010) (Sonwane et al. 2006).
shows that Pd exposed to 1,000 ppm sulfur at In summary Pd–Cu (particularly Pd60Cu40) is
350  C (623 K) corrodes over a period of hours the most promising composition; has the charac-
to form a thick (6.6 mm) PdS4 layer, probably by teristics of having high hydrogen permeance,
an autocatalytic process. In contrast a Pd47Cu53 good sulfur resistance, robustness w.r.t. thermal
alloy forms a thin (3 nm) Pd–Cu–S layer. cycling, and an excellent dimensional stability
Although this layer cannot dissociate hydrogen (small degree of swelling); is cheaper; eliminates
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1064-1
2 Pd–Cu Alloys for Hydrogen Separations

Pd–Cu Alloys for Hydrogen Separations, McKinley DL (1969) Method for hydrogen separation and
Table 1 Permeabilities of Pd–Cu alloys with different purification, USA
wt.% of Cu at 350  C, 300 psig Miller JB, Morreale BD, Gellman AJ (2008) The effect of
adsorbed sulfur on surface segregation in a polycrys-
wt.% Permeability (Cm3/cm2.s)
talline Pd70Cu30 alloy. Surf Sci 602:1819–1825
90Pd–10Cu 0.69 Morreale BD, Ciocco MV, Howard BH, Killmeyer RP,
70Pd–30Cu 0.12 Cugini AV, Enick RM (2004) Effect of hydrogen-
60Pd–40Cu 1.52 sulfide on the hydrogen permeance of palladium-
550Pd–45Cu 0.25 copper alloys at elevated temperatures. J Membr Sci
241:219–224
45Pd–55Cu 0.01
O’Brien CP, Howard BH, Miller JB, Morreale BD,
90Pd–10Cu 0.69 Gellman AJ (2010) Inhibition of hydrogen transport
through Pd and Pd47Cu53 membranes by H2S at
350  C. J Membr Sci 349:380–384
Pomerantz N, Ma YH (2009) Effect of H2S on the perfor-
mance and long-term stability of Pd/Cu membranes.
warping and cracking; and avoids a to b phase Ind Eng Chem Res 48:4030–4039
transition in pure Pd (Gabitto and Tsouris 2009). Roa F, Block MJ, Way JD (2002) The influence of alloy
composition on the H2 flux of composite Pd–Cu mem-
branes. Desalination 147:411–416
Sonwane CG, Wilcox J, Ma YH (2006) Solubility of
References hydrogen in PdAg and PdAu binary alloys using den-
sity functional theory. J Phys Chem
Gabitto JF, Tsouris C (2009) Sulfur poisoning of metal B 110:24549–24558
membranes for hydrogen separation. Int J Chem Eng Yang JY, Nishimura C, Komaki M (2007) Effect of H2S
1:394–411 on hydrogen permeation of Pd60Cu40/V–15Ni com-
Karpova RA, Tverdovskii IP (1959) Sorption of hydrogen posite membrane. J Alloys Compd 446–447
by disperse Pd-Cu alloys. Zhur Fiz Khim 33:1393 Yuan L, Goldbach A, Xu H (2007) Segregation and H2
Kulprathipanja A, Alptekin GO, Falconer JL, Way JD transport rate control in body centered cubic PdCu
(2005) Pd and Pd–Cu membranes: inhibition of H2 membranes. J Phys Chem B 111:10952–10958
permeation by H2S. J Membr Sci 254:49–62
McKinley DL (1969) US. Patent 3,439,474
E

Emulsion the internal phase by supplying mechanical or


chemical energy. When an emulsion is formed,
Emma Piacentini the interface between the phases is considerably
Institute on Membrane Technology. (ITM-CNR), increased as a result of the droplet formation. The
University of Calabria, Rende CS, Italy liquid always tends to reduce its surface or inter-
face to a minimum; therefore, an increase in
interface is possible only if energy is supplied.
An emulsion consists of two immiscible liquids The work that must be expended on drop division
(usually oil and water) with one of the liquids is:
(dispersed phase or internal) dispersed as a form
of spherical droplets in the other (continuous phase dA ¼ g dI
or external) (Israelachvili 1994). Depending upon
the nature of the dispersed phase, the emulsions are where dA is the work to be expended and dI is the
classified as (i) oil-in-water emulsions (O/W) increase in interface. The proportionality factor is
consisting of oil droplets dispersed in an aqueous the interfacial tension g between the phases to be
phase and (ii) water-in-oil emulsions (W/O) emulsified. Thus, if the interfacial tension
consisting of aqueous droplets dispersed in an oil between the two phases is high, considerable
phase. It is also possible to prepare various types of mechanical energy is required for emulsification
multiple emulsions, for example, water-in-oil-in- unless an emulsifier is added; if the interfacial
water emulsions (W/O/W), in which water droplets tension is low, little mechanical energy is
are dispersed within larger oil droplets which are consumed.
themselves dispersed in an aqueous phase and According to the droplet size, emulsions are
oil-in-water-in-oil emulsions (O/W/O) consisting classified as follows:
of oil droplets dispersed in larger water droplets
which are themselves dispersed in an oil phase. • Macroemulsions: these usually have a size
The preparation of an emulsion is termed range of 0.1–5 mm.
emulsification and the agents used for this pur- • Nanoemulsions: these usually have a size
pose are termed emulsifiers. Other agents, such as range of 20–100 nm.
emulsion promoters or stabilizers, are often • Micellar emulsions or microemulsions: these
added to an emulsion to promote the emulsifying usually have a size range of 5–50 nm.
process, for example, by increasing the viscosity
or providing a protective colloid action. The
preparation of emulsions involves breaking up
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1066-1
2 Emulsion

Emulsion, Fig. 1 The


various breakdown
processes in emulsions

No change in droplet size and size distribution

Change in droplet size and size distribution


FLOCCULATION OSTWALD
RIPENING

CREAMING EMULSION COALESCENCE

SEDIMENTATION PHASE
INVERSION

If the droplet size exhibits a wide statistical processes may occur on storage depending on
distribution, the emulsion is described as polydis- particle size distribution and density difference
perse, in contrast to monodisperse systems with a between the droplets and the medium (Fig. 1).
uniform droplet size. The ideal particle size In sedimentation, the uniform dispersion of
depends on the available methods of preparation the droplets is disturbed by aggregation, which
and industrial application in each case. Another leads to settling or creaming of the internal phase.
important emulsion property is the ratio of the This process results from external forces usually
volume of the dispersed phase (Vi) to the volume gravitational or centrifugal. When such forces
of the continuous phase or (Ve) is called the phase exceed the thermal motion of the droplets
volume ratio (F). If F < 0.43 (Vi = 30 % of (Brownian motion), a concentration gradient
total volume), the flow properties of the emulsion builds up in the system with the larger droplets
are determined primarily by the continuous moving faster to the top (if their density is lower
phase. If F > 0.43, the viscosity of the emulsion than that of the medium) or to the bottom (if their
generally increases. As F increases, either phase density is larger than that of the medium) of the
reversal or cream formation occurs. container. To keep an emulsion stable, such
Emulsion stability should match its applica- aggregation must be prevented since droplet
tion. Thus, for a number of applications, the aggregates sediment faster than individual small
emulsion should be stable under very specific droplets. Sedimentation is not always necessarily
conditions, but it should break after its purpose accompanied by coalescence. Although the dis-
has been achieved according to a specific condi- tribution has been altered, the original dispersion
tion (such as temperature, pH, or salts, or the can be restored by shaking or stirring. Floccula-
like). An emulsion is stable if fusion of the drop- tion refers to aggregation of the droplets (without
lets is prevented by a sufficiently high energy any change in primary droplet size) into larger
barrier (Tadros 2013). In general, the energy bar- units. It is the result of the van der Waals attrac-
rier is built up by the film of emulsifier that forms tion that is universal with all disperse systems.
at the surface of the droplets. Several breakdown Flocculation occurs when there is no sufficient
Emulsion 3

repulsion to keep the droplets apart to distances until two continuous phases are finally formed.
where the van der Waals attraction is weak. Floc- The driving force for coalescence is the surface or
culation may be “strong” or “weak,” depending film fluctuations which results in close approach
on the magnitude of the attractive energy of the droplets whereby the van der Waals forces
involved. One way to overcome the van der is strong thus preventing their separation. Two
Waals attraction is by electrostatic stabilization droplets can only coalesce if the intervening layer
using ionic surfactants, which results in the for- of liquid is pierced when they approach each
mation of electrical double layers that introduce a other. Therefore, coalescence is opposed in two
repulsive energy that overcomes the attractive ways by the emulsifier film surrounding the drop-
energy. The second and most effective method lets. First, as in the case of aggregation, the like
of overcoming flocculation is by “steric stabili- charges of the electrical double layer prevent
zation” using nonionic surfactants or polymers. them from approaching each other. Second, the
Ostwald ripening (disproportionation) results buildup of an elastic surface film causes the emul-
from the finite solubility of the liquid phases. sion droplets to bounce off each other when they
Liquids that are referred to as being immiscible collide. Coalescence is always followed by accel-
often have mutual solubilities that are not negli- erated settling or creaming, which destroys the
gible. With emulsions, which are usually poly- emulsion completely. The emulsion is then bro-
disperse, the smaller droplets will have larger ken and cannot be reconstituted by shaking or
solubility when compared with the larger ones stirring. The driving force for prevention of coa-
(due to curvature effects). With time, the smaller lescence is to produce a stable film that can be
droplets disappear and their molecules diffuse to achieved by two mechanisms and their combina-
the bulk and become deposited on the larger tion: (i) increased repulsion both electrostatic and
droplets. With time, the droplet size distribution steric and (ii) dampening of the fluctuation. In
shifts to larger values. Several methods may be general, smaller droplets are less susceptible to
applied to reduce Ostwald ripening: (i) Addition surface fluctuations and hence coalescence is
of a second dispersed phase component that is reduced. This explains the high stability of
insoluble in the continuous medium. In this case, nanoemulsions. The phase inversion refers to
partitioning between different droplet sizes the process whereby there will be an exchange
occurs, with the component having low solubility between the disperse phase and the medium. For
expected to be concentrated in the smaller drop- example, an O/W emulsion may with time or
lets. During Ostwald ripening in a change of conditions invert to a W/O emulsion.
two-component system, equilibrium is In many cases, phase inversion passes through a
established when the difference in chemical transition state whereby multiple emulsions are
potential between different size droplets (which produced. Phase inversion of emulsions can be
results from curvature effects) is balanced by the one of two types: transitional inversion induced
difference in chemical potential resulting from by changing the facers that affect the HLB of the
partitioning of the two components. This effect system, for example, temperature and/or electro-
reduces further growth of droplets. lyte concentration, and catastrophic inversion,
(ii) Modification of the interfacial film at emul- which is induced by increasing the volume frac-
sion interface. By using surfactants that are tion of the disperse phase.
strongly adsorbed at the emulsion interface (i.e., Emulsions have application in several indus-
polymeric surfactants) and that do not desorb trial systems such as food emulsion, for example,
during ripening (by choosing a molecule that is mayonnaise, salad creams, deserts, and bever-
insoluble in the continuous phase), the rate could ages; personal care and cosmetics, for example,
be significantly reduced. In coalescence, the indi- hand creams, lotions, hair sprays, and sunscreens;
vidual droplets fuse together. First, the smaller and pharmaceuticals, paints, and bitumen
droplets are absorbed by the larger droplets, and emulsions.
then increasingly larger drops merge together
4 Emulsion

References Tadros T F (2013) Emulsion Formation, Stability, and


Rheology, in Emulsion Formation and Stability (ed
Israelachvili J (1994) The science and applications of T. F. Tadros), Wiley-VCH Verlag GmbH & Co.
emulsions - an overview, Colloids and Surfaces A: KGaA, Weinheim, Germany.
Physicochemical and Engineering Aspects 91: 1–8.
B

Bimetallic Electrocatalyst for Fuel typical operating conditions. In the case of spe-
Cells cific application of PEM fuel cells, when hydro-
gen is produced from a reformate, an additional
Dmitri Bessarabov requirement such as tolerance of the anode
Faculty of Engineering, DST HySA electrocatalyst toward the traces of CO in the
Infrastructure Center of Competence, North- feed fuel stream must also be met. In order to
West University, Potchefstroom, South Africa reduce costs of the fuel cells, an increased mass
activity of the cathode electrocatalyst is required
that would allow a decrease in the amount of the
General Requirements for Fuel Cells electrocatalyst in a fuel cell device.

Most of the known today fuel cell systems (e.g.,


automotive, portable applications, backup power, Advanced Electrocatalysts
etc.) have common requirements that include
reduction in costs, improvement in performance A search for better ORR electrocatalysts for PEM
and durability, increase in tolerance toward fuel cells that meet advance requirements has
impurities in the feed fuel, etc. (Vielstich resulted in the development of various Pt-based
et al. 2003a; Debe 2012). bimetallic compounds (these can include alloys
or intermetallic systems). It is believed that the
improved performance (i.e., activity enhance-
Pt-based Electrocatalyst: Key ment) of bimetallic alloys as electrocatalysts
Component could be explained by the structural modification
of Pt 5d orbital, coordination number of Pt, and
The platinum-based electrocatalyst used in PEM modification in adsorption of oxygenated species
(proton-exchange membrane, also called poly- from the electrolyte to the Pt or the alloying
mer electrolyte membrane) fuel cells, PAFC metal. For example, alloying results in a lattice
(phosphoric acid fuel cell), and DMFC (direct contraction, leading to a more favorable Pt-Pt
methanol fuel cell) is one of the key components distance for the dissociative adsorption of oxygen
and directly influences performance, durability, (Vielstich et al. 2003b; Zhang 2008).
costs, etc. More specifically, in the PEM fuel cell, Pt+Cr, Pt+Ni, and Pt+Co bimetallic
the oxygen reduction reaction (ORR) occurring at electrocatalysts have been demonstrated to show
the cathode is known to have slow kinetics, lead- two- to threefold increase in their activities for
ing to large cathodic overpotential losses under ORR. The activation energy for oxygen reduction
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1083-3
2 Bimetallic Electrocatalyst for Fuel Cells

was also shown to be lower than that in trend is to make use of unique nanoscale struc-
Pt. However, it is also well recognized that tural effects that can be observed in structurally
these bimetallic electrocatalysts are subject to modified alloys (e.g., de-alloyed Pt-based cata-
significant degradation rates (sintering/dissolu- lysts) and intermetallic systems to enhance
tion) as well as carbon-support corrosion under greatly ORR. These include novel structures
specific voltage cycling conditions that are com- observed in thin film extended surfaces
mon for automotive drive cycles during fuel cell (Stamenkovic et al. 2007; Debe 2012) as well as
startup and shutdown. a multilayer Pt-skin surface (Wang et al. 2011,
A lot of efforts have also been made during the 2012).
last two decades to improve anode electrocatalyst
in fuel cells that are designed to use hydrogen
obtained by means of reforming other fuels. In References
that case an anode electrocatalyst is required for
hydrogen oxidation reaction to take place in the Debe MK (2012) Electrocatalyst approaches and chal-
lenges for automotive fuel cells. Nature 486:43–51
presence of CO, as well as to improve perfor-
Stamenkovic VR, Mun BS, Arenz M, Mayrhofer KJJ,
mance of the methanol fuel cells. The focus has Lucas CA, Wang G, Ross PN, Markovic NM
been on the development of bimetallic platinum- (2007) Trends in electrocatalysis on extended and
based electrocatalysts to reduce the amount of nanoscale Pt-bimetallic alloy surfaces. Nat Mater
6:241–247
adsorbed CO and/or to improve performance of
Vielstich W, Lamm A, Gasteiger HA (eds) (2003a)
electrooxidation of CO. Many metals have been Handbook of fuel cells, vol 1, Fundamentals and sur-
considered for modifying the activity of the plat- vey of systems. Wiley, New York
inum catalyst, but only a few of them (Ru, Ir, Sn, Vielstich W, Lamm A, Gasteiger HA (eds) (2003b)
Handbook of fuel cells, vol 2, Electrocatalysis.
Mo, etc.) lead to improved performances. The
Wiley, New York
most studied bimetallic electrocatalyst is the fam- Wang C, Chi M, Li D, Strmcnik D, van der Vliet D,
ily of Pt/Ru alloys, which enhance greatly the Wang G, Komanicky V, Chang K-C, Paulikas AP,
rate of oxidation of many alcohols (methanol, Tripkovic D, Pearson J, More KL, Markovic NM,
Stamenkovic VR (2011) Design and synthesis of
ethanol, etc.).
bimetallic electrocatalyst with multilayered Pt-skin
surfaces. J Am Chem Soc 133:14396–14403
Wang C, Markovic N, Stamenkovic VR (2012) Advanced
Current Trends platinum alloy electrocatalysts for the oxygen reduc-
tion reaction. ACS: Catalysis 2:891–898
Zhang J (ed) (2008) PEM fuel cell electrocatalysts and
Research and development in the area of bime- catalyst layers. Springer, London
tallic and ternary electrocatalysts is ongoing. The
F

Fuel Cell Components other components are gas diffusion layer, electric
connections, current collectors, separator plates,
Rajnish Kaur Calay and seals. In PEM fuel cell bipolar plates made up
Energy Technology Research Group, Narvik of metal or conductive polymer (or carbon com-
University College, Navrik, Norway posites) have more than one function. Bipolar
plates allow the transfer of electrons from the
anode side of one cell to the cathode side of the
All fuel cells essentially consist of two adjacent cell, provide structural rigidity of the
electrodes – an anode (negative side) and a cath- stack, distribute reactant gas to each cell within
ode (positive side) – and an electrolyte to allow a stack, and distribute reactant gas within the cell
charges to move between the two sides of the fuel in the stack through proprietary flow field topol-
cell. Electrons are drawn from the anode to the ogy (shape designs). In some cases, heat manage-
cathode through an external circuit, producing ment can be integrated in BPP design which
direct current electricity. On both sides of the typically involves a thermally conductive
electrolyte and two electrodes (cathode, anode) medium being supplied through the stack to
are the catalyst layers. A catalyst lowers the acti- remove heat from the stack. Thermally conduc-
vation energy to undergo a reaction and helps the tive mediums typically can be air, de-ionized
reaction to take place at a faster rate. The fuel cell water, or a coolant with high specific heat capac-
type is defined based on the nature of the electro- ity. Liquid electrolyte fuel cells will have elec-
lyte. The six types are alkaline fuel cell (AFC), trodes immersed in the liquid electrolyte and
molten carbonate fuel cell (MCFC), phosphoric often benefit from simplified design and also
acid fuel cell (PAFC), proton exchange mem- less expensive catalyst materials. As a result,
brane or polymer electrolyte membrane (PEM) liquid fuel cells, such as PAFC and MCFC, are
fuel cell, and solid oxide fuel cell (SOFC). The well-established technologies and have been
PEM and SOFC have solid electrolyte, while widely used for medium-scale (<250 kW) sta-
other three fuel cell types have liquid electrolyte. tionary applications. Table 1 shown below gives
In a solid electrolyte fuel cell, for example, a an overview of each type of fuel cell, its electro-
PEMFC, the catalyst layer is spread either on lyte, and the primary catalyst used.
the electrolyte (as in PEM or SOFC) or on the
electrode. In addition to these basic components,

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1084-1
2 Fuel Cell Components

Fuel Cell Components, Table 1 Basic components of different fuel cells


Electrolyte
Fuel cell type Electrolyte type Catalyst
Alkaline Solution of potassium hydroxide KOH Liquid Platinum
Molten carbonate Sodium or magnesium carbonates (CO3) Liquid Nickel
Phosphoric acid Phosphoric acid Liquid Platinum
Polymer Polymer electrolyte membrane Solid Platinum
electrolyte
Solid oxide Ceramic compound of metal (like calcium or zirconium) Solid Nickel
oxides
P

Platinum metals): ruthenium (Ru), rhodium (Rh), palla-


dium (Pd), osmium (Os), iridium (Ir), and plati-
Dmitri Bessarabov num (Pt). These elements are all transition metals
DST National Center of Competence : Hydrogen clustering in the groups of 8, 9, and 10 and
Infrastructure (HySA Infrastructure), North-West periods 5 and 6 in the periodic table.
University, Faculty of Engineering, Platinum has a melting point of 1,769  C
Potchefstroom, South Africa (Platinum (Pt) 2012) and density of 21.45 g/cm3
at 20  C. It has a face-centered cubic crystal
structure.
Platinum

Platinum (Pt) is a chemical element with an


Use of Platinum
atomic number of 78 and atomic mass of 195.09
(Platinum (Pt) 2012).
Platinum is used as a catalyst in the chemical
industry (e.g., in sulfuric acid production, petro-
chemistry) and in catalytic converters in the auto-
General Facts
motive industry. It is also used to make electrical
components, corrosion-resistant chemical labora-
Platinum has five naturally occurring stable iso-
tory equipment, and jewelry. Platinum is also
topes and one naturally occurring radioactive iso-
used in many medical applications (electrodes,
tope (Pt 190) that decays with a half-life of
dentistry, as a component for certain types of
6.5  1011 years. There are also a few known
anticancer drugs, etc.). One of the potentially
synthetic isotopes. Platinum is a silver-white
large applications for platinum and platinum-
metallic element. Platinum is a relatively rare
based alloys is its use in fuel cells as a catalyst.
and usually occurs in combination with other
metals including iridium, osmium, or nickel.
South Africa is the dominant supplier of Pt
which accounts for approximately 80 % of the References
world production. The world’s most important
deposits occur in the North West Province of Platinum (Pt) (2012) Encyclopædia Britannica online.
Encyclopædia Britannica Inc. http://www.britannica.
South Africa near Rustenburg and Brits. com/EBchecked/topic/464081/platinum-Pt
Platinum is one of the six metallic elements
forming the so-called PGM (platinum-group
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1085-4
A

Activity Coefficient Fuel Cells and Electrocatalysis

Dmitri Bessarabov In hydrogen fuel cell science and technology,


DST HySA Infastructure Center of Competence, activity is often referred to as the measure of
North-West University, Faculty of Engineering, efficiency of electrocatalysts. Electrocatalytic
Potchefstroom, South Africa processes in fuel cells occur on the surface of
electrodes, and one of the main challenges is to
explain, predict, and improve electrocatalytic
Chemical Thermodynamics activity of various electrode materials. In the
area of low temperature PEM (proton exchange
Depending on a specific area of fundamental membrane, also called polymer electrolyte mem-
science and technology, the term “activity” may brane) fuel cells, catalytic activity is often used to
have a different meaning. For example, in chem- compare efficiency of electrocatalysts toward
ical thermodynamics, activity (a) is well known kinetics of the oxygen reduction reaction (ORR)
as a convenient variable to represent data, occurring at the cathode. ORR is known to have
obtained experimentally or calculated theoreti- slow kinetics due to the reaction having multiple
cally, for the values of chemical potentials of steps and difficulties in breaking the O–O bond,
components in real chemical solutions. For the which leads to a larger cathodic overpotential
i  th component of a mixture, activity ai is (Zhang 2008). In this case, overpotential is
defined as follows: mi ¼ m0i þ RTlnðai Þ , where defined as the extra potential over the equilibrium
mi is the chemical potential of a component and value that must be applied to cause an electrode
m0i is the chemical potential of that component in reaction at a certain rate. Thus, an electrocatalyst
standard state. R is the gas constant and T is the with high activity is required to minimize the
thermodynamic temperature. The numerical overpotential.
value of the activity depends on the choice of a According to the Sabatier principle (Bligaard
standard state, as it describes the difference et al. 2004), a volcano-shaped curve is obtained
between an actual chemical potential and a stan- when the activity of a catalyst for ORR is plotted
dard chemical potential. as a function of a variable that relates to the
ability of the electrocatalyst surface to form
chemical bonds with oxygen, reaction intermedi-
ates, and/or products (Nørskov et al. 2004). For
example, it was shown that the catalytic activity
of a single Pt-based electrocatalyst toward ORR
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1086-3
2 Activity Coefficient

depends strongly on such variables as the O2 current density, jd is hydrodynamic diffusion lim-
adsorption energy, the dissociation energy of the iting current density, and jf is film diffusion lim-
O–O bond, and the binding energy of OH on the iting current density. RDE experiments should be
catalyst surface. The electronic structure of the Pt designed to maximize jf. In that case, 1j ¼ j1 þ j1
k d
catalyst (Pt d-band vacancy) and the Pt–Pt and after rearrangement jk ¼ j  jd =ðjd  jÞ.
interatomic distance (geometric effect) can For ORR the value of jd is normally taken at
strongly affect these variables. Theoretical calcu- 0.4 V during RDE experiments.
lations on O2 and OH binding energy on several Once jk is known, activity is often reported in
metals have predicted that Pt should have the practical values as mass activity (A/mg Pt) by
highest electrocatalytic activity among other normalization to the value of Pt loading of the
metals with the ORR activity of Pt > Pd > Ir > sample on the disk electrode.
Rh, which is in agreement with experimental Another practically important way of
results. Calculations have also predicted that reporting the electrocatalyst activity is to use
Pt–M (M = Fe, Co, Ni, etc.) bimetallic alloys area-specific activity. The area-specific activity,
should have higher catalytic activity than pure expressed in the following units, uA/cm2 Pt, is
Pt, which has again been proven by experiments reported by normalization of jk to the electro-
(Nørskov et al. 2004). chemical surface area (ECSA) of the catalyst.

Practical Measurements References


Practically, electrocatalytic activity of various Bligaard T, Nørskov JK, Dahl S, Matthiesen J,
electrocatalysts can be compared by measuring Christensen CH, Sehested S (2004) The Brønsted–e-
electrical currents produced at a given vans–polanyi relation and the volcano curve in hetero-
geneous catalysis. J Catal 224:206–217
overpotential. The electrocatalyst that generates Nørskov JK, Rossmeisl J, Logadottir A, Lindqvist L,
higher current at lower overpotential is generally Kitchin JR, Bligaard T, Jonsson H (2004) Origin of
a better electrocatalyst. the overpotential for oxygen reduction at a fuel-cell
The rotating disk electrode (RDE) technique is cathode. J Phys Chem B 108:17886–17892
Zhang J (ed) (2008) PEM fuel cell electrocatalysts and
often used to measure ORR activity of catalyst layers. Springer, London
electrocatalysts for hydrogen PEM fuel cell
applications. Typically, current density j is mea-
sured at 0.9 V at the positive voltage sweep at a Further Reading
Vielstich W, Lamm A, Gasteiger HA (eds) (2003) Hand-
certain electrode rotating speed. The measured book of fuel cells, vol 2, Electrocatalysis. Wiley, New
current density j is expressed by the following York
equation: 1j ¼ j1 þ j1 þ j1 , where jk is kinetic
k d f
F

Fruit Juice Processing by Integrated concentration process in order to obtain a product


Membrane Operations suitable for the preparation of juices and
beverages.
Alfredo Cassano RO, MD, and OD can be used as concentration
Institute on Membrane Technology, ITM-CNR, techniques as alternative systems to thermal
Rende, CS, Italy evaporation or cryoconcentration (Jiao
et al. 2004).
Integrated membrane operations have been
Fruit juice clarification, stabilization, suggested for replacement of conventional juice
depectinization, and concentration are typical processing unit operations for the clarification
steps where membrane processes such as and concentration of different fruit juices as
microfiltration (MF), ultrafiltration (UF), reverse well as for the recovery of aroma compounds.
osmosis (RO), osmotic distillation (OD), and A typical example of integrated membrane
membrane distillation (MD) can be utilized as system for the clarification and concentration of
alternative technologies to the conventional fruit juices is depicted in Fig. 1. The fresh juice is
transformation technologies. Particularly, MF clarified by UF; the clarified juice is
and UF are valid approaches for the clarification pre-concentrated by RO and then concentrated
of fruit juices as alternative to the use of fining by OD. Pervaporation (PV) is used to recover
agents, such as gelatin, diatomaceous earth, ben- aroma compounds from the fresh juice.
tonite, and silica sol, which cause problems of
environmental impact due to their disposal
(Echavarria et al. 2011).
Clarified juices coming from MF or UF pro-
cesses can be commercialized or submitted to a

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1088-1
2 Fruit Juice Processing by Integrated Membrane Operations

pasteurization

pulp

Fresh juice
permeate
(10-11 °Brix)
UF RO

preconcentrated concentrated
juice diluted stripping
stripping solution
(25-26 °Brix) solution

OD

PV concentrated
aromatic compounds juice
(64-65 °Brix)

Fruit Juice Processing by Integrated Membrane Operations, Fig. 1 Integrated membrane process for the
production of concentrated fruit juice

References Jiao B, Cassano A, Drioli E (2004) Recent advances on


membrane processes for the concentration of fruit
Echavarria AP, Torras C, Pagan J, Ibarz A (2011) Fruit juices: a review. J Food Eng 63:303–324
juice processing and membrane technology applica-
tion. Food Eng Rev 3:136–158
R

Recovery of Polyphenols from Olive phenolic compounds from OMWs including sol-
Mill Wastewaters by Membrane vent extraction, supercritical fluid extraction, and
Operations chromatographic separation.
Membrane operations such as
Alfredo Cassano microfiltration (MF), ultrafiltration (UF),
Institute on Membrane Technology, ITM-CNR, nanofiltration (NF), and reverse osmosis (RO),
Rende (CS), Italy mostly in sequential form, represent useful tech-
nologies for the recovery, purification, and con-
centration of polyphenols with regard to their
Olives contain an appreciable amount of bioac- molecular weight cutoff values. They offer sig-
tive compounds such as polyphenols with nificant advantages over conventional methodol-
remarkable health benefits. They are potent anti- ogies in terms of low energy consumption, no
oxidants and exhibit various other physiological additive requirements, and no phase change.
activities including antiinflammatory, antimicro- Integrated membrane processes based on the
bial, antiallergic, anticarcinogenic, and antihy- use of these operations permit to obtain purified
pertensive activities (Obied et al. 2005). water which can be discharged in aquatic systems
The biophenolic fraction of olive oil com- according to national regulations or to be used for
prises only 1–2 % of the total phenolic content irrigation. NF is typically employed for the sep-
of the fruits; the remaining 53 % and 45 % are lost aration of most part of phenolic compounds
in olive mill wastewaters (OMWs) and the olive (Paraskeva et al. 2007).
cake, respectively. Typical biophenols occurring
in OMWs are benzoic acid derivatives
(4-hydroxybenzoic, protocatechuic, vanillic
References
acids), hydroxycinnamic acid derivatives
(ferulic, caffeic acids), tyrosol, homovanillyl Obied HK, Allen MS, Bedgood DR, Prenzler PD,
alcohol, hydroxytyrosol, and oleuropein. These Robards K, Stockmann R (2005) Bioactivity and anal-
compounds represent a precious resource of ysis of biophenols recovered from olive mill waste.
potentially useful chemical substances (after J Agric Food Chem 53:823–837
Paraskeva CA, Papadakis VG, Kanellopoulou DG,
their direct recovery or chemical transformation) Koutsoukos PG, Angelopoulos KC (2007) Membrane
for cosmetic and pharmaceutical industries and in filtration of olive mill wastewater (OMW) and OMW
food processing and food product conservation. fractions exploitation. Water Environ Res 79:421–429
Several techniques have been proposed indi-
vidually or in integrated forms to recover
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1089-1
R

Recovery of Polyphenols from Wine These phenolic compounds have an extremely


Wastewaters by Membrane high market value as food additives,
Operations nutraceuticals, and cosmeceuticals, due to their
biological activity (Crespo and Brazinha 2010).
Alfredo Cassano A membrane-based process scheme for the
Institute on Membrane Technology, ITM-CNR, purification, fractionation, and concentration of
Rende (CS), Italy phenolic compounds from wine wastewaters is
depicted in Fig. 1. The purification step devoted
to the removal of undesirable compounds (such
Grape seeds and pomace (a solid material as fats, proteins, and sugars) and microorganisms
consisting of skins and grape seeds) are typical is based on the use of ultrafiltration
by-products of the winemaking process (UF) membranes.
containing phenolic compounds. The use of appropriate nanofiltration
Grape seeds contain basically (w/w) 40 % (NF) membranes allows for obtaining fractions
fiber, 16 % essential oil, 11 % protein, 7 % com- enriched in phenolic compounds. The final con-
plex phenolic compounds, sugars, minerals, and centration step with removal of the extracting
other substances (Campos et al. 2008). Grape solvent (as permeate) is performed by reverse
skin is a source of anthocyanidins and anthocya- osmosis (RO).
nins, natural pigments with antioxidant
properties.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1090-1
2 Recovery of Polyphenols from Wine Wastewaters by Membrane Operations

Recovery of Polyphenols microorganisms,


from Wine Wastewaters fats, proteins,
by Membrane sugars
Operations,
Fig. 1 Purification,
fractionation, and
Raw material
concentration of extraction
(pomace, seeds) UF NF
polyphenols from wine
wastewaters by integrated
membrane process
extracting phenolic
solvent RO fractions

food additives,
cosmeceuticals,
nutraceuticals

References extracts from Cabernet Sauvingnon (Vitis vinifera).


Bioresour Technol 99:8413–8420
Campos LMAS, Leimann FV, Pedrosa RC, Ferreira SRS Crespo JG, Brazinha C (2010) Membrane processing:
(2008) Free radical scavenging of grape pomace natural antioxidants from winemaking by-products.
Filtr Sep 47:32–35
O

Olive Mill Wastewater Treatment by (RO) have been proposed and combined in inte-
Membrane Operations grated processes to obtain effluent streams from
OMWs of acceptable quality for safe disposal
Alfredo Cassano into the environment (surface water or soil) for
Institute on Membrane Technology, ITM-CNR, irrigation or even for recycling and use in the
Rende (CS), Italy olive mill. Basically, MF and UF processes are
used for primary treatment purpose, while NF
and RO are used for final treatment (Cassano
The extraction of olive oil generates huge quan- et al. 2013; Paraskeva et al. 2007).
tities of wastes having a great impact on land and Integrated systems based on the use of these
water environments because of their high phyto- processes permit to obtain a COD reduction of
toxicity. Pressure and three-phase centrifugation about 99 %, the recovery of high percentage of
systems produce a liquid effluent called olive mill purified water (60–70 %) (permeate of RO mem-
wastewater (OMW). branes), a production of an organic fraction
Several waste management approaches, (retentate of MF and UF membranes) which can
including physicochemical treatments (natural be submitted to anaerobic digestion for the pro-
evaporation, treatment with lime and clay, oxida- duction of biogas, the recovery of a phenolic
tion), agronomic methods (land spreading), ani- fraction (retentate of NF and RO membranes) of
mal breeding, and biological treatments (both potential interest for food, phytotherapic, or cos-
aerobic and anaerobic) have been proposed to metic applications (Fig. 1).
reduce the polluting load and, consequently, the
final waste disposal. The efficiency of the pro-
cess, the complexity, and the costs involved may References
vary remarkably. In addition, different legisla-
tions existing in olive-oil producing countries Cassano A, Conidi C, Giorno L, Drioli E (2013) Fraction-
ation of olive mill wastewaters by membrane separa-
play an important role in the selection of appro-
tion techniques. J Hazard Mater 248–249:185–193
priated technologies. Paraskeva CA, Papadakis VG, Tsarouchi E,
Pressure-driven membrane operations, includ- Kanellopoulou DG, Koutsoukos PG (2007) Membrane
ing microfiltration (MF), ultrafiltration (UF), processing for olive mill wastewater fractionation.
Desalination 213:218–229
nanofiltration (NF), and reverse osmosis

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1091-1
2 Olive Mill Wastewater Treatment by Membrane Operations

Formulations for food, cosmetic


and phytoterapic industry

anaerobic digestion purification


OMWs
organic fractions phenolic fractions

pretreatment

MF UF NF RO

purified water

Olive Mill Wastewater Treatment by Membrane Operations, Fig. 1 Integrated membrane process for the
treatment of OMWs
O

Olive Wastewater high degree of organic pollution (COD,


40–220 g/L; BOD, 35–110 g/L), high electrical
Alfredo Cassano conductivity, reducing sugars up to 60 % of the
Institute on Membrane Technology, ITM-CNR, dry substance and polyphenols (0.5–24 g/L)
Rende, CS, Italy (Takac and Karakaya 2009).
The organic content is mainly represented by
polyphenols, carbohydrates, polysaccharides,
Olive oil extraction processes are usually sugars, nitro compounds, polyalcohols, and oil.
grouped into press extraction and centrifugation Ultrafiltration (UF) membranes allow to sepa-
extraction systems (two-phase and three-phase rate macromolecules and colloids having molec-
centrifugal olive oil extraction). ular weight between 500 and 250,000 Da; they
The extraction of olive oil generates huge can be used to remove most parts of COD from
quantities of wastes having a great impact on pretreated OMWs producing a permeate stream
land and water environments because of their which can be submitted to a biological treatment
high phytotoxicity. Pressure and three-phase cen- to comply with law limits relevant to BOD and
trifugation systems produce a liquid effluent COD (Borsani and Ferrando 1996). A scheme of
called olive mill wastewater (OMW) or vegeta- OMW treatment including a concentration step
tion water. Typically, 0.5–1.5 m3 of OMWs per via UF is depicted in Fig. 1.
1,000 kg of olives are produced depending on the
process used. OMWs appear like violet-dark
brown liquids with acid reaction (pH from 3 to
6) containing great quantity of suspended matter,

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1092-1
2 Olive Wastewater

Olive Wastewater, OMWs


Fig. 1 Scheme of OMWs
treatment with UF
Neutralization Settled waters
membranes Storage
Sedimentation (35°C)

Biological UF
treatment

discharge in
superficial water

References Takac S, Karakaya A (2009) Recovery of phenolic anti-


oxidants from olive mill wastewater. Rec Pat Chem
Borsani R, Ferrando B (1996) Ultrafiltration plant for Eng 2:230–237
olive vegetation waters by polymeric membrane bat-
teries. Desalination 108:281–286
D

Dynamic Mechanical Analysis loss factor tan d (www.ngb.netzsch.com).


According to the feature or types of sample mate-
Chi Hoon Park rials, there are various modes of deformation as
Gyeongnam National University of Science and shown in Fig. 2b (www.ngb.netzsch.com), and
Technology (GNTECH), Jinju-si, this variety of sample holding method enables
Gyeongsangnam-do, Republic Of Korea DMA to have wide applications. For membrane
(South Korea) samples, tension mode (fifth mode from the top in
Fig. 2b) is generally adopted.
In the membrane applications, DMA is widely
Dynamic mechanical analysis (DMA) is a tech- used for various fields such as fuel cell mem-
nique to study viscoelastic properties and modu- branes, bio membranes, gas separation,
lus of elasticity of polymers by measuring the pervaporation, etc. Page et al. applied DMA to
damping of an oscillatory signal of stress and investigate the structural characteristic of Nafion
strain. DMA results generally describe the varia- membranes well known as a fuel cell membrane
tion of modulus values as a function of tempera- (Page et al. 2005). In the study, two thermally
ture or frequency (e.g., Fig. 1) and are widely reversible transitions of Nafion over room tem-
used to detect the transitions such as glass transi- perature were explained as glass transition by the
tion temperature (Tg) or melting of polymer short-range segmental motions within a static
materials. electrostatic network below 150  C and the
Figure 2a shows general schematic diagram of long-range chain/side-chain motion by thermally
DMA apparatus; after a sinusoidal force is activated destabilization of the electrostatic
applied to the sample as an input signal, the network over 240  C. Also, Xie reported that
resulting sinusoidal deflection or deformation is the perfluorosulfonic acid (PFSA) ionomer mem-
detected as an output signal, which contains brane showed a wide range of glass transition
information about the storage modulus E0 , the from 55  C to 130  C (Fig. 1), and based on
dynamic loss modulus E00 , and the mechanical the Tg result, he studied the multi-shape memory

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1093-5
2 Dynamic Mechanical Analysis

Dynamic Mechanical
Analysis, Fig. 1 Dynamic
mechanical analysis
(DMA) curve of
perfluorosulfonic acid
(PFSA) ionomer. tan d is
the ratio between the loss
modulus E00 and the storage
modulus E0 (Xie 2010)
(Reprinted with permission
from Macmillan Publishers
Ltd: Nature 464:267–270,
copyright (2010))

effect of PFSA (Xie 2010). Mano focused on the follows: Budd et al. studied the mechanical sta-
advantage of DMA that the test conditions can be bility of polymer of intrinsic microporosity
more closely set to the physiological environ- (PIM-1) by DMA in the temperature range from
ments which the biomaterials will be applied to 30  C to 450  C for pervaporation application
(Mano 2008). Using chitosan membranes, their (Budd et al. 2004); Nagarale et al. synthesized
mechanical properties were measured under poly(vinyl alcohol)-SiO2 hybrid membrane by
low/moderate hydration conditions at different sol-gel method for a cation-exchange membrane,
relative humidity (RH) levels and in completely and its mechanical stability was measured by
wet (immersed) condition. Weng DMA (Nagarale et al. 2004); Gholap
et al. synthesized intrinsically dopable polyimide et al. synthesized hydrophobically modified
(DPI) membranes containing an amine-capped PVA-g-polyNTBA membranes, where DMA
aniline trimer (ACAT) having high gas separa- was used to detect the crystallinity of the mem-
tion properties, where DMA results reported branes as a function of annealing (Gholap
higher mechanical and thermal stabilities of the et al. 2004); using DMA, Arjun and Ramesh
membranes than those of polyaniline (PANI) and studied the mechanical stability of the oxida-
conventional nondopable polyimide (NDPI) tively stable polycarbonate urethane (PCU)
(Weng et al. 2011). Other examples are as membranes fabricated by electrospinning method
Dynamic Mechanical Analysis 3

Fig. 2 (continued)
4 Dynamic Mechanical Analysis

Dynamic Mechanical Analysis, Fig. 2 (a) General sample holding method) (www.ngb.netzsch.com)
schematic diagram of dynamic mechanical analysis (Reprinted with permission from NETZSCH-Gerätebau
(DMA) apparatus and (b) modes of deformation (i.e., GmbH)
Dynamic Mechanical Analysis 5

for biomedical application (Arjun and Ramesh Ghassemi H, Schiraldi DA, Zawodzinski TA, Hamrock
2012); Ghassemi et al. synthesized poly(arylene S (2011) Poly(arylene ether)s with pendant
perfluoroalkyl sulfonic acid groups as proton-
ether)s with pendant perfluoroalkyl sulfonic acid exchange membrane materials. Macromol Chem
groups for fuel cell application, where their Phys 212(7):673–678
a-relaxation temperature was reported around Gholap SG, Jog JP, Badiger MV (2004) Synthesis and
196  C (Ghassemi et al. 2011); Love investigated characterization of hydrophobically modified poly
(vinyl alcohol) hydrogel membrane. Polymer
thermal and mechanical transitions for commer- 45(17):5863–5873
cially available polymer Li-ion battery separators Love CT (2011) Thermomechanical analysis and durabil-
(Love 2011). ity of commercial micro-porous polymer Li-ion bat-
tery separators. J Power Sources 196(5):2905–2912
Mano JF (2008) Viscoelastic properties of chitosan with
different hydration degrees as studied by dynamic
References mechanical analysis. Macromol Biosci 8(1):69–76
Nagarale RK, Gohil GS, Shahi VK, Rangarajan R (2004)
Arjun GN, Ramesh P (2012) Structural characterization, Organic–inorganic hybrid membrane: thermally stable
mechanical properties, and in vitro cytocompatibility cation-exchange membrane prepared by the Sol–gel
evaluation of fibrous polycarbonate urethane mem- method. Macromolecules 37(26):10023–10030
branes for biomedical applications. J Biomed Mater Page KA, Cable KM, Moore RB (2005) Molecular origins
Res A Article first published online. doi:10.1002/jbm. of the thermal transitions and dynamic mechanical
a.34255 relaxations in perfluorosulfonate ionomers. Macro-
Budd PM, Elabas ES, Ghanem BS, Makhseed S, molecules 38(15):6472–6484
McKeown NB, Msayib KJ, Tattershall CE, Wang Weng C-J, Jhuo Y-S, Huang K-Y, Feng C-F, Yeh J-M,
D (2004) Solution-processed, organophilic membrane Wei Y, Tsai M-H (2011) Mechanically and thermally
derived from a polymer of intrinsic microporosity. enhanced intrinsically dopable polyimide membrane
Adv Mater 16(5):456–459 with advanced gas separation capabilities. Macromol-
Dynamic Mechanical Analyzer DMA 242 C. Online ecules 44(15):6067–6076
accessible poster. NETZSCH-Gerätebau GmbH. Xie T (2010) Tunable polymer multi-shape memory
http://www.netzsch-thermal-analysis.com/download/ effect. Nature 464:267–270
Poster_DMA_242C_65.pdf. Accessed 25 Aug 2012
W

Wide-Angle X-ray Diffraction Pattern material is a PET with a high degree of crystal-
linity. The thin solid line at the bottom shows a
Doriano Lamba compressed image of the corresponding scatter-
Institute of Crystallography, National Research ing curve from a completely amorphous sample.
Council, Trieste, Italy Compared to the semicrystalline material it only
shows two very broad peaks – the so-called first
and second order of the amorphous halo.
According to the Wide-Angle X-ray Diffraction It is obvious that the semicrystalline material
(WAXD) method, the sample is scanned in a contains this amorphous feature as well, under-
wide-angle X-ray goniometer, and the scattering neath the reflections. In the semicrystalline mate-
intensity is plotted as a function of the 2y angle. rial, the halo is shifted to higher scattering angle.
When X-rays are directed in solids, they will In fact, the dash-dotted curve is simply an image
scatter in predictable patterns based upon the of the scattering curve of the amorphous material
internal structure of the solid. A crystalline solid stretched in the vertical as well as in the horizon-
consists of regularly spaced atoms (electrons) tal direction.
that can be described by imaginary planes. The The dash-dot-dotted curve shows the instru-
distance between these planes is called the mental background of the goniometer. Identifica-
d-spacing. The intensity of the d-space pattern is tion of the observed peaks can be accomplished
directly proportional to the number of electrons by means of data listed in the Polymer Handbook
(atoms) that are found in the imaginary planes (Brandrup et al. 2005).
(Warren 1990). A simple method can be used to describe
Every crystalline solid will have a unique pat- changing crystallinity from WAXD data of iso-
tern of d-spacings, which represents a fingerprint tropic materials. It is based on the computation of
for that solid. In fact, solids with the same chem- areas in Fig. 1. At first, the border between first-
ical composition but different phases can be iden- order and second-order amorphous halo is iden-
tified by their pattern of d-spacings. tified. For PET, this is at 2y  37 (vertical line
For semicrystalline isotropic materials, a qual- in the plot). Then the area, Aam, between the
itative measure of crystallinity is directly amorphous halo and the machine background is
obtained from the respective WAXD curve. integrated. Finally the area, Acr, between the crys-
Figure 1 shows the phenomenon for poly(eth- talline reflections and the amorphous halo is inte-
ylene terephthalate) (PET) membrane (Stribeck grated and the crystallinity index Xc,
2007). The curve in bold solid line shows a Xc = Acr/(Aam + Acr), is computed.
WAXD curve with many reflections. The
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1099-1
2 Wide-Angle X-ray Diffraction Pattern

Wide-Angle X-ray
Diffraction Pattern,
Fig. 1 WAXD curves
from semicrystalline and
amorphous poly(ethylene
terephthalate) (PET).
Separation of the observed
intensity into crystalline,
amorphous, and machine
background (laboratory
goniometer Philips PW
1078, symmetrical-
reflection geometry) (This
figure has been taken from
Stribeck (2007) (Fig. 8.2,
p. 102))

References Stribeck N (2007) X-ray scattering of soft matter. Springer


laboratory manuals in polymer science. Springer, Ber-
Brandrup J, Immergut EH, Grulke EA, Abe A, Bloch DR lin/Heidelberg
(eds) (2005) Polymer handbook, 4th edn. Wiley, Warren BE (1990) X-ray diffraction, Dover books on
New York physics. Dover Publications, New York
W

Wide-Angle X-Ray Scattering (WAXS) sinðyÞ


q ¼ 4p
l
Doriano Lamba
represents the scattering vector and e2sij q is the
2 2

Institute of Crystallography, National Research


Debye–Waller thermal factor.
Council, Trieste, Italy
s2ij is the atomic mean-square displacement.
Thermal motion reduces WAXS intensity.
To derive the equation, it is assumed that the
Synonyms
sample is composed of perfect crystals of finite
dimensions randomly oriented, each consisting of
Wide-Angle X-ray diffraction (WAXD)
N atoms that vibrate with harmonic motion.
Wider is the motion, greater is the Debye–Waller
Wide-Angle X-ray Scattering (WAXS) or
factor.
Wide-Angle X-ray Diffraction (WAXD) is an
The Fourier transform of the reduced intensity
x-ray-diffraction technique that is often used to
I(q) results in a radial distribution and hence pro-
determine the crystalline structure of inorganic
vides information about short and medium range
and organic polymeric membranes. This tech-
order in the sample.
nique specifically refers to the analysis of Bragg
Wide-Angle X-ray Scattering is the same
peaks scattered to wide angles (2y >1 ), which
technique as Small-Angle X-ray Scattering
by Bragg’s law implies that they are caused by
(SAXS): only the distance from sample to the
subnanometer-sized structures.
detector is shorter and thus diffraction maxima
The Debey’s equation (Guinier 1963)
at larger angles are observed. Depending on the
  measurement instrument used, it is possible to do
X
N
sin qr ij 2s2 q2
I ð qÞ ¼ fi fj e ij WAXS and SAXS in a single run (Small- and
i, j
qr ij Wide-Angle X-ray Scattering SWAXS).
At third generation synchrotron radiation
provides a relationship between interatomic dis- sources, the development of m-sized beams
tances rij and the x-ray scattering factors fi and fj allows to perform time-resolved mSAXS/m
of the atoms i and j respectively. WAXS experiments on polymeric membranes
during melting, crystallization, and deformation
aiming to visualize and understand the evolution
of nanostructures (Stribeck 2007; Nozue
et al. 2007).

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1101-1
2 Wide-Angle X-Ray Scattering (WAXS)

Wide-Angle X-Ray Scattering (WAXS), Fig. 1 Wide- crystalline polyethylene, showing sharp ‘powder’ rings
angle X-ray scattering from (a) polystyrene, showing a (This figure has been taken from Bower (2002), Fig. 3.9,
diffuse halo from an amorphous sample; and (b) highly p. 81)

Amorphous structures yield scattering halos the scattering intensity is plotted as a function of
(broad peaks) whereas crystalline structures are the 2y angle.
characterized by Bragg peaks (Fig. 1). WAXS is
therefore a good monitor of crystallinity in the
sample. References
This technique is a time-honored but a some-
what out-of-favor technique for the determina- Bower DI (2002) An introduction to polymer physics.
Cambridge University Press, Cambridge/New York/
tion of degree of crystallinity of inorganic
Melbourne/Madrid/Cape Town/Singapore/São Paulo
and/or organic membrane polymeric samples. Guinier A (1963) X-ray diffraction in crystals, imperfect
The diffraction pattern generated allows to deter- crystals and amorphous bodies. W. H. Freeman and
mine the chemical composition or phase compo- Company, San Francisco
Nozue Y, Shinohara Y, Amemiya Y (2007) Application of
sition of the membrane film, the texture of the
microbeam small- and wide-angle x-ray scattering to
membrane film (preferred alignment of crystal- polymeric material characterization. Polym
lites), the crystallite size, and presence of film J 39:1221–1237
stress. Stribeck N (2007) X-ray scattering of soft matter. Springer
laboratory manuals in polymer science. Springer, Ber-
According to this method, the sample is
lin/Heidelberg
scanned in a wide-angle x-ray goniometer and
X

X-Ray Diffraction (XRD) nl ¼ 2dsiny

where n is the “order” of the plane, l is the


Alberto Cassetta
wavelength of the X-ray, d is the distance
Istituto di Cristallografia - CNR UOS di,
between the planes of the family, and y is the
Trieste, Italy
angle between the wave and the plane. Further-
more, a complex but well-defined mathematical
relation links the diffracted waves directions and
X-ray diffraction occurs when an electromag-
intensities with the electron density inside the
netic wave of wavelength of the order of magni-
diffracting object (Warren 1990).
tude of 1 Å interacts with an ordered array of
Therefore, due to their relationship with the
atoms like a molecular or ionic crystal. When
spatial arrangements of the atoms inside a peri-
the electromagnetic wave interacts with the elec-
odic structure, the acquisition of the diffracted
trons of an atom, a secondary wave (of the same
rays from a material having an internal atomic
wavelength) is scattered in all directions by the
periodicity (from 1D to 3D) may give important
atom itself. The secondary waves produced by
insights into the atomic structure of the material
the three-dimensional regular array of atoms
itself.
give rise to interference phenomena which can
Experimentally, an X-ray diffraction experi-
be destructive or constructive depending on the
ment depends on the physical state of the matter:
relative disposition of the atoms. Constructive
crystalline (single crystal or polycrystalline), an
interference results in diffracted rays scattered
ordered surface (2D periodicity only), or even
only along well-defined directions. The direc-
with an order in one dimension only like in fibers.
tions and the intensities of the diffracted rays
In any case the experiments require three
depend on the crystal symmetry and on the
essential parts: an X-ray source which is in
atomic number and spatial distribution of the
general monochromatic (conventional sources
atoms inside the crystal and the set of diffracted
or synchrotron), a goniometer which is used to
rays, thus containing information about the three-
orient the sample according to the Bragg’s law,
dimensional atomic structure of the crystal.
and a detector which may be mono- or
Following Bragg’s description of X-ray
bidimensional and is used to collect the diffracted
diffraction, we can assume a crystal as made of
rays from the sample (Roe 2000).
infinite planes containing atoms and whose
X-ray diffraction is a well-established tech-
orientations are dependent from the crystal unit
nique in membranes science (Bower 2002),
cell parameters. Each family of planes will then
mostly used for structural characterization but
diffract according to Bragg’s law (Warren 1990):
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1102-2
2 X-Ray Diffraction (XRD)

X-Ray Diffraction (XRD), a 0 200 400 600 800 1000 1200 1400 1600 1800 2000
Fig. 1 (a) 2D powder
2000 2000
diffraction pattern of a
copolymer based on
alternate benzothiadiazole 1800 1800
and dioctylfluorene
moieties and (b) its 1600 1600
integrated pattern
(Courtesy of Drs W. Porzio 1400 1400
and L. Barba)
1200 1200
Rows

1000 1000

800 800

600 600

400 400

200 200

0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Columns
b 50000

40000
Intensity (arb. units)

30000

20000

10000

0
0 3 6 9 12 15 18 21
2q (∞)

also for the analysis of physical processes occur- diffraction pattern geometry and intensities.
ring at membrane interfaces. A more quantitative study, normally carried out
X-ray diffraction has been the main technique on polycrystalline samples (powder diffraction,
for the determination of crystalline polymers Fig. 1), may lead to the structural determination
structure. From the diffraction pattern of well- of the unit cell content, thus giving a molecular
aligned polymer crystallites, it is possible to model of the crystalline polymer. Besides, poly-
obtain the unit cell parameters, by inspecting the mer crystal diffraction patterns generally do not
X-Ray Diffraction (XRD) 3

contain the full information needed for a com- analysis of the membrane diffraction pattern
plete crystal structure determination, and a may give important insights into the material
modeling procedure is employed by exploiting modification upon membrane preparation.
crystal packing hypothesis based on polymer
physics knowledge. The final accepted model is
the one which best reproduces the experimental
References
diffraction pattern.
X-ray diffraction is also used in polymer Bower DI (2002) An introduction to polymer physics.
chemistry to estimate the crystallinity index, by Cambridge University Press, Cambridge, UK
evaluating the different contributions to the total Roe RJ (2000) Methods of x-ray and neutron scattering in
diffracted intensity of the amorphous and crystal- polymer science. Oxford University Press, Oxford
Warren BE (1990) X-ray diffraction. Dover, New York
line components of the sample.
Finally, if one or more of the components of
the membrane are in the crystalline state, the
X

X-Ray Synchrotron continuous spectrum, a high degree of polariza-


tion, and a well-defined time structure. All of
Alberto Cassetta these properties can be properly tuned for specific
Istituto di Cristallografia - CNR UOS di Trieste, X-ray experiments. Apart from bending magnets,
Trieste, Italy which keep the electrons in a closed path, other
magnetic devices called insertion devices
(wigglers and undulators) are inserted in the
Synchrotron radiation (SR) is produced when straight sections of modern storage rings and
charged particles moving at relativistic speed can produce even more intense and collimated
are forced to change their trajectory by a mag- X-ray beams (Fig. 2).
netic field. Those particles, typically electrons, SR is conveyed into a pipe, the beamline,
loose energy under the form of electromagnetic where it is optically modified in terms of wave-
radiation, and due to the their relativistic speed, length selection, focusing properties and final
the emitted radiation is confined in a narrow cone beam size. It is finally delivered to the sample,
along the direction of the electron’s motion according to the kind of experiment
(Fig. 1), with a continuous energy spectrum rang- (Margaritondo 2002).
ing from far infrared to X-ray regions. Synchrotrons are generally built for specific
In a synchrotron, bunches of electrons circu- SR wavelengths with specific machine character-
late in a closed orbit and the electrons are forced istics. Lower-energy X-ray beams normally indi-
to change their directions by magnets, producing cated as “soft X-rays” have energies roughly in
intense SR beams tangentially to the magnets the range 100–1,000 eV (10–1 nm), whereas
themselves. The radiation thus produced is “hard X-rays” are in the range of 10–100 keV
extremely intense and collimated in a narrow (0.1–0.01 nm).
vertical angle and can deliver to the sample The X-rays produced by synchrotrons have
huge amounts of X-ray photons, several order of very attractive characteristics for the materials
magnitude more than conventional laboratory science researcher, which can exploit not only
sources (Duke 2008). the high photon flux of the SR but also the high
Nowadays, dedicated synchrotrons are built in collimation of the beam.
order to produce extremely brilliant (intense and Highly brilliant X-ray beam with a size of few
collimated) X-ray beams, whose properties mm to few hundreds of nm has been produced and
depend on the synchrotron construction parame- used for microdiffraction experiments. With such
ters. Apart from intensity and collimation, SR a small beam section, the scanning of a single
possesses other interesting properties: a polymeric fiber was possible pinpointing to
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1103-1
2 X-Ray Synchrotron

electrons
electrons

relativistic speed
radiation
non-relativistic speed

radiation

X-Ray Synchrotron, Fig. 1 Simplified representation of the angular distribution of emitted radiation from electrons
moving at relativistic and nonrelativistic speed and traveling in a circular path

X-Ray Synchrotron, Fig. 2 Sketch of a modern (wigglers, undulators); (D) quadrupole magnets; (E)
SR-dedicated storage ring. (A) Emitted synchrotron radi- radio-frequency cavity; (F) injection magnet. Electron
ation; (B) bending magnets; (C) insertion devices path is represented in magenta

domain inhomogeneities in both size and orien- microbeam approach was also applied to SAXS
tations (Riekel and Davies 2004). The same and WAXS techniques.
X-Ray Synchrotron 3

Highly intense and extremely collimated SR from the use of X-ray synchrotron radiation.
beams have also been largely used in SAXS Chemical analysis with photoelectron spectros-
experiments, to provide structural information copy requires tunable and brilliant SR beams in
on the nm size of polymeric and biological mem- order to chemically and electronically character-
branes (like lipid bilayers). Soft matter, like bio- ize surfaces like metal-based membranes.
logical membranes, is well known as low X-ray
scattering material, and the intense SR beam is a
unique tool for SAXS studies. Moreover, the
References
strong collimation of the beam allows a resolu-
tion impossible to be reached with conventional Chu B, Hsou B (2001) Small-angle x-ray scattering of
sources. Wavelength tunability is another charac- polymers. Chem Rev 101:1727–1761
teristic of SR largely exploited in SAXS, where Duke P (2008) Synchrotron radiation. Oxford University
time structure of SR has been used in time- Press, New York
Margaritondo G (2002) Elements of synchrotron light.
resolved experiments (Chu and Hsou 2001). Oxford University Press, New York
X-ray-based imaging techniques applied to Riekel C, Davies RJ (2004) Applications of synchrotron
hard and soft matter gained a great benefit from radiation micro-focus techniques to the study of poly-
the use of intense and small X-ray beam as for mer and biopolymer fibers. Curr Opin Colloid Inter-
face Sci 9:396–403
tomographic methods. X-ray photoelectron spec-
troscopy methods also received a great impulse
X

X-Ray Synchrotron actually assumes a parallel beam. Synchrotron


Microtomography radiation can be tuned for the optimization of
the contrast between the chemically different
Alberto Cassetta constituents of the sample and for avoiding aber-
Istituto di Cristallografia - CNR UOS di Trieste, rations originating from the use of polychromatic
Trieste, Italy beams. Finally, exploiting the partial coherence
of a synchrotron X-ray beam, “phase contrast”
microtomographic techniques, based on the dif-
Tomography has its roots in radiology: an X-ray ferent refractive index of different materials, can
beam hits a sample and the transmitted beam is be used in order to gain further resolution in
recorded by a detector. The ratio of the transmit- image reconstruction. On the whole, synchrotron
ted to incident intensities will depend on the line radiation-computed microtomography (SR-mCT)
integral of the absorption coefficient m of the allows a spatial resolution on mm and even
materials (which increase with the atomic num- sub-mm order which results in a digital recon-
ber Z) along the beam path in the sample. The struction of the scanned volume apt for qualita-
resulting image will thus be a 2D projection of the tive and quantitative analysis (Bonse and Busch
volumetric absorption coefficient of the sample 1996).
itself. In tomography many 2D images The setup of a typical SR-mCT experiment
(radiography) are acquired at different sample requires an X-ray source in the range of the hard
orientations, for a total angle of 180 . The images X-ray region (from 8 keV upward) having a linear
are then combined together through a mathemat- size of few tens of mm or less. The X-ray beam is
ical algorithm in order to give a 3D reconstruc- monochromatized and reduced to the appropriate
tion, in the form of sliced 2D maps, of the size by a slits system. The sample, generally of
different absorption coefficient inside the sample, few mm in linear dimensions, is mounted on a
clearly related to its chemical composition. holder and fitted onto a goniometer for proper
Synchrotron X-ray sources are unique in their orientations. Images are typically collected from
properties for tomographic analysis. The intense a 2D detector which is often a scintillator opti-
synchrotron X-ray beam allows the resolution of cally coupled with a high-resolution CCD camera
subtle variations in absorptivity due to an with a small pixel size. Depending on the
extremely good signal-to-noise ratio. Moreover, beamline setup, focusing elements may also be
a synchrotron X-ray beam can be considered present before and after the sample in order to
essentially parallel which simplifies the mathe- gain further resolution. Given the high brightness
matical treatment of image reconstruction, which of the synchrotron beam, hundreds to thousands
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1104-2
2 X-Ray Synchrotron Microtomography

Monochromator
X-ray beam Detector
Sample
Synchrotron
Slits
Goniometer
3D reconstruction
sliced maps

Image
Processing

X-Ray Synchrotron Microtomography, Fig. 1 Schematic representation of a synchrotron radiation


microtomography experiment

of images can be collected in a relatively small membrane porosity. Exploiting the different
amount of time. Image processing is computed absorption coefficient between the polymer and
offline by using appropriate algorithms such as water is possible to investigate the porosity of the
the “filtered back projection” or “direct Fourier membrane in a quantitative way. Different poros-
inversion” methods which are found in dedicated ity across the membrane is easily spotted from 3D
image reconstruction software packages (Fig. 1). sample reconstruction, and an estimation of the
SR-mCT is a valuable tool in membrane struc- shape and dimensions of the pores is also possible
ture analysis as provided by a nondestructive due the high resolution attainable with SR-mCT
method for the investigation, at the micrometric (Remigny et al. 2007).
size, of both the bulk and the interface structure
of the membrane. Tomographic methods do not
require specific sample preparation, finally giv-
References
ing a high-resolution 3D representation of the
“native” sample under study. Bonse U, Busch F (1996) X-ray computed
SR-mCT has been widely used in order to gain microtomography (mCT) using synchrotron radiation
insights into the water distribution in polymer (SR). Prog Biophys Mol Biol 65:133–169
Manke I, Markötter H, Tötzke C, Kardjilov N,
electrolyte membrane fuel cells (PEMFC) in
Grothausmann R, Dawson M, Hartnig C, Haas S,
response to various operation conditions. By Thomas D, Hoell A, Genzel C, Banhart J (2011) Inves-
using SR-mCT the correlation between the wet- tigation of energy-relevant materials with synchrotron
ness of the polymer electrolyte membrane, its x-rays and neutrons. Adv Eng Mat 13:712–729
Remigny JC, Meireles M, Thibault X (2007) Morpholog-
structure, and its proton conductivity has been
ical characterization of a polymeric microfiltration
established (Manke et al. 2011). membrane by synchrotron radiation computed
A typical application of SR-mCT to membrane microtomography. J Membr Sci 305:27–35
science is the structural investigation of the
G

Galacto-oligosaccharide Production medium comprising of sugars and other saccha-


by Membrane Operations rides using membrane separation technique could
be one of the tempting issues in recent pasts that
Chiranjib Bhattacharjee1 and Dwaipayan Sen2 has been explored by food scientists. During
1
Department of Chemical Engineering, Jadavpur membrane separation process, the primary objec-
University, Kolkata, West Bengal, India tive that has to be decided by the user is the proper
2
Department of Chemical Engineering, Heritage selection of membrane molecular weight cutoff
Institute of Technology, Kolkata, West Bengal, (MWCO) and the membrane material itself that
India has low vulnerability toward the carbohydrate
adsorption on the membrane. The molecular
weight of GOS varies from di to penta units of
▶ Membrane separation process is one of the monosaccharides (340–828 Da). However, for-
mostly coveted applications in different segments mation of more than tri could be sometimes triv-
of industries, especially, in food engineering and ial because of the steric hindrance that resists
effluent treatment sectors. One of the substantial attaching the mono-sugar unit with the galactosyl
advantages that attributes to the membrane sepa- moiety (Chen et al. 2002). Hence, the
ration process is the separation of the macromol- nanofiltration with 300 Da membrane could be a
ecules (with respect to the membrane) without better cutoff in separating GOS from other sugars
much operational complexity. This ensures the present in the reaction mixture (Sen et al. 2011).
reusability and high yield of the separated com- Moreover, the membrane material is one of the
ponents as retentate. However, membrane sepa- key issues that control the yield of GOS. Sen
ration process has some primal intricacies that et al. (2011) studied that polyethersulfone (PES)
sometimes constraint the application of the pro- and cellulose triacetate (CTA) membrane could
cess, especially, in food processing industries as interact with the monosaccharides produced dur-
prominent technology. One of such complexities ing enzymatic reaction and results an inhibition
attribute to primarily membrane fouling (Fig. 1) of the enzyme restricting the production of GOS.
that reduces the performance as well as the reus- Aforesaid fouling of the membrane because of
ability of the membrane. Polysaccharides’ foul- sugars and polysaccharides leads to an imple-
ing of the membrane is such a significant mentation of diafiltration, where the reaction
contributor to the foulant genre that might reduce mixture is continuously diluted with a volume
the performance of the separation process of water (either in batch (Fikar et al. 2010) or
(Metzger et al. 2007). Separation of galacto- continuous process) depending on the volume
oligosaccharides (GOS) from the reaction concentration factor (VCF) (given by the ratio
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1105-1
2 Galacto-oligosaccharide Production by Membrane Operations

done with a convenient membrane separation


scheme attributing to some mechanically modi-
fied low fouling devices.

Galacto-oligosaccharide Production by Membrane


Operations, Fig. 1 Fouling of membrane
References
of the feed volume and retentate volume after
batch) maintained during the diafiltration. Chen C-S, Hsu C-K, Chiang B-H (2002) Optimization of
the enzymic process for manufacturing low-lactose
Grandison et al. (2002) studied the purification
milk containing oligosaccharides. Process Biochem
of produced GOS with two different 38:801–808
nanofiltration membrane modules, dead-end and Das R, Sen D, Sarkar A, Bhattacharyya S, Bhattacharjee C
cross-flow, in diafiltration mode and concluded (2011) A comparative study on the production of
galacto-oligosaccharide from whey permeate in recy-
cross-flow nanofiltration yields more purified
cle membrane reactor and in enzymatic batch reactor.
GOS. In addition, they had compared their results Ind Eng Chem Res 50:806–816
with different sets of membrane, where they con- Fikar M, Kovács Z, Czermak P (2010) Dynamic optimi-
cluded thin-film composite membrane performs zation of batch diafiltration processes. J Membr Sci
355:168–174
better than cellulose triacetate membrane in the
Grandison AS, Goulas AK, Rastall RA (2002) The use of
purification of GOS. One of the reasons that attri- dead-end and cross-flow nanofiltration to purify prebi-
butes to an enhanced purification in cross-flow otic oligosaccharides from reaction mixtures,
system is the sweeping action across the mem- Songklanakarin. J Sci Technol 24:915–928
Mellal M, Ding LH, Jaffrin MY, Delattre C, Michaud P,
brane, which removes the fouling layer of the
Courtois J (2007) Separation and fractionation of
deposited sugars on the membrane. In 2007, oligouronides by shear-enhanced filtration. Sep Sci
Mellal et al. had used multi-shaft rotating disk Technol 42:349–361
system in order to purify oligosaccharides to Metzger U, Le-Clech P, Stuetz RM, Frimmel FH, Chen V
(2007) Characterisation of polymeric fouling in mem-
depict the applicability of high-sheared mem-
brane bioreactors and the effect of different filtration
brane modules. Das et al. (2011) had shown that modes. J Membr Sci 301:180–189
nanofiltration with rotating disk membrane mod- Sen D, Sarkar A, Gosling A, Gras SL, Stevens GW,
ule, another high-sheared membrane module, Kentish SE, Bhattacharya PK, Barber AR,
Bhattacharjee C (2011) Feasibility study of enzyme
will create enough turbulence over the membrane
immobilization on polymeric membrane: a case study
enough to disrupt the concentration polarization with enzymatically galacto-oligosaccharides produc-
and yield purified GOS. Therefore, purification of tion from lactose. J Membr Sci 378:471–478
GOS is one of the prime concerns that can be
P

Plasma-Enhanced Chemical Vapor Milella et al. 2005; d’Agostino and Palumbo


Deposition 2012) and is summarized in Fig. 1.
The monomer (Mon, step 1) is fragmented in
Antonella Milella and Fabio Palumbo the gas phase by electron impact (see ▶ Cold
Department of Chemistry, University of Bari Plasma in this encyclopedia), with the formation
“Aldo Moro”, Institute of Nanotechnology of different radicals (R). Ion bombardment of the
(CNR-NANOTEC), Bari, Italy substrate and of the growing film influences the
deposition rate since impinging ions transfer
energy to the surface, eventually creating surface
Plasma-enhanced chemical vapor deposition defect sites (active sites) with reduced activation
(PECVD) is a process of film formation onto a energies for dissociative chemisorptions
substrate when a plasma is applied to a proper (Substrate*, step 2). Radical species can then
vapor or gas precursor. PECVD coatings can be adsorb and react with the active sites, thus con-
both organic and inorganic, depending on the tributing to film growth (step 3). Bombardment of
precursor choice and the experimental conditions material surface by low-energy ions can lead to
used for the deposition. When the deposited film breakage of chemical bonds, surface diffusion,
is organic, the PECVD process is commonly and heating, which contribute to film densifica-
referred to as “plasma polymerization,” and the tion and to enhanced film-substrate adhesion.
precursor is termed monomer. However, plasma- Moreover, the energy transfer by impinging ions
deposited films pretty much differ from conven- can favor the molecular dissociative chemisorp-
tional polymers since their structure has no tion. High-energy ion bombardment can deter-
repeating unit. The layers deposited by PECVD mine dramatic rearrangement of the structure of
are typically: (i) well adherent, (ii) pine-hole- the growing film, such as sputtering of surface
free, (iii) amorphous and cross-linked, and atoms, structural damage, and high internal
(iv) conformal and 3D object compatible, stress. In this extremely reactive scenario, the
(v) with tunable chemical composition and struc- film grows with a complex and cross-linked
ture. This process allows for the deposition of structure and with a not conventional chemical
films with thickness in the range 10–10,000 nm, composition.
with deposition rates normally of the order of tens Instead of sticking directly to the surface of the
of nm/s and in some cases hundreds of nm/s. growing polymer, radicals can also polymerize in
The growth mechanism of PECVD coatings, the gas phase forming oligomers (Rn, step 4) or
known as activated growth mechanism (AGM), even powders (step 5) which can be afterwards
has been deeply investigated (d’Agostino 1990; included in the growing film (step 6). However,
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1106-1
2 Plasma-Enhanced Chemical Vapor Deposition

Mon (gas) + e
1
R (gas) + e
the membranes are prepared feeding the plasma
with an acid precursor and a fluorocarbon mono-
2 mer. The challenge in this kind of process is to
Substrate + I+ Substrate*
retain in the deposited films the acid functional-
3 ity, which can be easily cleaved in plasma. This is
R (gas) + Substrate* a- (film)
usually obtained by lowering the energy of the
5 plasma by properly adjusting process parameters.
4
n R (gas) R n(gas) Powders Proton conductivities in the range of
6 6 10 3–2 mS/cm have been reported; however,
values as high as 180 mS/cm have been recently
a- (film)
achieved (Brault et al. 2006; Thery et al. 2010).
Plasma-Enhanced Chemical Vapor Deposition, Polyethersulfone (PES) membranes have been
Fig. 1 Sketch of the activated growth model coated with plasma-polymerized acrylic acid for
the subsequent immobilization of galactonic acid
this second route generally leads to polymers less through a hydrophilic spacer arm molecule. This
compact and with poor adhesion to the substrate. strategy allowed the setup of a bioreactor for
Based on this mechanism it appears quite biomimicking the cellular microenvironment
straightforward that the chemical composition accomplishing long-term maintenance and dif-
and structure of PECVD films can be finely ferentiation of human hepatocytes (Memoli
tuned by properly adjusting process parameters et al. 2007; De Bartolo et al. 2005).
such as input power, pressure, feed composition,
substrate temperature, and self-bias (see ▶ Cold
Plasma in this encyclopedia). References
In the field of membrane processing, PECVD
can be used both to modify the surface of com- Brault P, Roualdes S, Caillard A, Thomann A-L,
Mathias J, Durand J, Coutanceau C, Leger J-M,
mercially available membranes and to prepare Charles C, Boswell R (2006) Solid polymer fuel cell
freestanding ones. These membranes mainly synthesis by low pressure plasmas: a short review. Eur
find applications in the field of gas and liquid Phys J Appl Phys 34:151–156
separation, fuel cells, sensors, and biomaterials Coclite AM, Milella A, d’Agostino R, Palumbo F (2010)
On the relationship between the structure and the bar-
(Roualdes et al. 2010; Memoli et al. 2007; De rier performance of plasma deposited silicon dioxide-
Bartolo et al. 2005). like film. Surf Coat Technol 204:4012–4017
The gas and liquid permeability of membranes Creatore M, Palumbo F, d’Agostino R, Fayet P (2001) RF
can be tuned with the aid of suitable PECVD plasma deposition of SiO2-like films: plasma phase
diagnostics and gas barrier film properties optimiza-
coatings, through the control of the surface wet- tion. Surf Coat Technol 163:142–144
tability or inducing specific chemical interactions d’Agostino R (1990) Plasma deposition, treatments and
between the permeant molecules and the film. etching of polymers. Academic, San Diego
Silicon oxide-like coatings have been widely d’Agostino R, Palumbo F (2012) Comment on “Ion-
assisted processes of polymerization in low-pressure
exploited as barrier to control gas and vapors plasmas”. Plasma Process Polym 9:844–849
permeation (Coclite et al. 2010; Creatore De Bartolo L, Morelli S, Lopez LC, Giorno L,
et al. 2001; Julbe et al. 2008). Acid and base Campana C, Salerno S, Rende M, Detomaso L,
functionalized coatings can be deposited on con- Gristina R, d’Agostino R, Drioli E (2005) Biotransfor-
mation and liver-specific functions of human hepato-
ventional membranes to enhance their liquid or cytes in culture on RGD-immobilized plasma-
vapor separation performances (Weibel processed membranes. Biomaterials 26:4432–4441
et al. 2007). Julbe A, Rouessac V, Durand J, Ayral A (2008) New
PECVD ion exchange membranes can mainly approaches in the design of ceramic and hybrid mem-
branes. J Membr Sci 316:176–185
find application for the production of planar pro- Memoli B, De Bartolo L, Favia P, Morelli S, Lopez LC,
ton exchange membrane fuel cells. Commonly, Procino A, Barbieri G, Curcio E, Giorno L, Esposito P,
Cozzolino M, Brancaccio D, Andreucci V,
Plasma-Enhanced Chemical Vapor Deposition 3

d’Agostino R, Drioli E (2007) Fetuin-A gene expres- membrane science and engineering. Elsevier,
sion, synthesis and release in primary human hepato- Kidlington, pp 159–197
cytes cultured in a galactosylated membrane Thery J, Martin S, Faucheux V, Le Van Jodin L, Truffier-
bioreactor. Biomaterials 28:4836–4844 Boutry D, Martinent A, Laurent J-Y (2010) Fluorinated
Milella A, Palumbo F, Favia P, Cicala G, d’Agostino carboxylic membranes deposited by plasma enhanced
R (2005) Deposition mechanism of nanostructured chemical vapour deposition for fuel cell applications.
thin films from tetrafluoroethylene glow discharges. J Power Sources 195:5573–5580
Pure Appl Chem 77:399–414 Weibel DE, Vilani C, Habert AC, Achete CA (2007) Sur-
Roualdes S, Rouessac V, Durand J (2010) Plasma Mem- face modification of polyurethane membranes using
branes. In: Drioli E, Giorno L (eds) Comprehensive acrylic acid vapour plasma and its effects on the
pervaporation precesses. J Membr Sci 293:124–132
C

Cold Plasma and heavy particles, the transfer of kinetic energy


is inefficient. Hence, in this nonequilibrium state,
Antonella Milella and Fabio Palumbo the gas temperature cannot increase, while elec-
Department of Chemistry, University of Bari trons gain enough kinetic energy to promote exci-
“Aldo Moro”, Institute of Nanotechnology tation, ionization, fragmentation, and formation
(CNR-NANOTEC), Bari, Italy of reactive species by inelastic collisions with
heavy particles. In this scenario, energetic elec-
trons can produce high temperature chemistry in
Plasma can be defined as a partially ionized gas a gas at low temperature, and this allows the
which contains approximately equal numbers of treatment of thermally sensitive materials like
positive and negative particles (Chapman 1980; polymers.
Chen 1974; Grill 1994; Thornthon and Greene Since electrons are much faster than other
1994; d’Agostino 1990; Milella 2008). particles, every surface immersed in the plasma
Plasmas can be roughly classified into hot immediately develops a negative charge which
plasmas (also defined as near-equilibrium accelerates ions. As a matter of fact, the plasma
plasmas) and cold plasmas (or nonequilibrium potential is always the most positive one.
plasmas). Hot plasmas are characterized by very A low-pressure cold plasma apparatus typi-
high temperatures of electrons and heavy parti- cally consists of a vacuum chamber, a pumping
cles (atoms, molecules, or ions) and they are unit, a gas feeding system and gas controllers,
almost fully ionized. In cold plasmas, instead, pressure gauge, a power supply, and a power
the electron temperature is relatively high transfer device. Electrodes can be driven both
(1–10 eV), while the translational energy of by AC and by DC power supply. AC discharges,
heavy particles remains very low, with tempera- commonly run in the radiofrequency (RF) and
ture close to the room one and the ionization microwave (MW) range, are more stable and
degree is typically low (around 10 4 –10 6). suitable for insulators (e.g., ceramic and poly-
When an electric field is applied to a gas, energy mers) processing. In case of RF glow discharges,
is transferred more efficiently to the free elec- the operating frequency is generally 13.56 MHz
trons naturally present in the gas than to the in order to avoid interferences with communica-
ions. The accelerated electrons, then, transfer tions. At this frequency, only electrons can follow
the energy to heavier particles through elastic the instantaneous variations of the applied elec-
and inelastic collisions. At low pressure the col- tric field, while ions are driven by an average
lision frequency is very low; moreover, because potential.
of the large mass difference between electrons
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1107-1
2 Cold Plasma

At the steady state, the total ion and electron et al. 2008; Fontananova et al. 2006; Roualdes
charge flow to a given electrode during an RF et al. 2010).
cycle must balance to zero and a self-bias that is
negative with respect to the plasma potential
develops. If the surface is electrically isolated, References
the potential at the steady state is named floating
potential and it is also negative with respect to the Chapman B (1980) Glow discharge processes. Sputtering
and plasma etching. Wiley, New York
plasma potential. As a consequence, each surface
Chen FF (1974) Introduction to plasma physics. Plenum
immersed in a plasma will be bombarded by ions. Press, New York
It should be also highlighted that cold plasmas d’Agostino R (1990) Plasma deposition, treatments and
can be also ignited at atmospheric pressure, and etching of polymers. Academic, San Diego
Favia P, Sardella E, Lopez LC, Laera S, Milella A,
since the late 1980s, an increasing interest has
Pistillo B, Intranuovo F, Nardulli M, Gristina R,
grown in the application of such plasmas (e.g., d’Agostino R (2008) Plasma assisted surface modifi-
dielectric barrier discharge, corona, and atmo- cation processes for biomedical materials and devices.
spheric jet) to material processing (Kogelschatz In: G€uçeri S, Fridman A (eds) Plasma assisted decon-
tamination of biological and chemical agents.
2003).
Springer, Dordrecht, pp 203–226
Cold plasmas can modify the surface of mate- Fontananova E, Donato L, Drioli E, Lopez LC, Favia P,
rial by depositing thin films (plasma-enhanced d’Agostino R (2006) Heterogenization of
chemical vapor deposition), by grafting specific polyoxometalates on the surface of plasma-modified
polymeric membranes. Chem Mater 18:1561–1568
chemical functionalities (plasma treatment), or
Grill A (1994) Cold plasma in materials fabrication-from
by ablating materials (plasma etching). fundamentals to applications. IEEE Press, New York
Membranes can be processed by means of Kogelschatz U (2003) Dielectric-barrier discharges: their
cold plasmas to activate the surface by introduc- history, discharge physics, and industrial applications.
Plasma Chem Plasma Proc 3:1–46
ing specific chemical groups such as hydroxyl,
Milella A (2008) Plasma processing of polymers. In:
carboxyl, and amino moieties. This can be Encyclopedia of polymer science and technology.
accomplished by feeding the plasma Wiley
non-polymerizable gases/vapor such as O2, Roualdes S, Rouessac V, Durand J (2010) Plasma mem-
branes. In: Drioli E, Giorno L (eds) Comprehensive
H2O, NH3, and N2/H2. Alternatively,
membrane science and engineering. Elsevier,
functionalized coatings can be deposited for the Kidlington, pp 159–197
same purposes (e.g., acrylic acid or allylamine Thornthon JA, Greene JE (1994) Plasmas in deposition
based). These treatments allow to tune surface processes. In: Bunshah RF (ed) Handbook of deposi-
tion technologies for films and coatings. Science tech-
properties of membranes, notably wettability
nology and applications. Noeys Publications, New
and molecular adsorption, or to serve as anchor Jersey, pp 55–107
for specific biomolecules or catalysts (Favia
C

Crystal Nucleation In the Eq. 1, V is the volume of the molecule to


crystallize, r is the interfacial free energy, T is the
Danilo Belviso temperature, k is the Boltzmann factor, and r is
Istituto di Cristallografia, Consiglio Nazionale the average radius of the crystal nuclei. DGg
delle Ricerche (C.N.R), Bari, Italy reaches a maximum value for a given nucleus
radius (Fig. 1); therefore, only crystal nuclei
that grow up to this dimension are stable, while
Crystal nucleation is the first stage of a crystal- smaller nuclei dissolve before to pass the next
lization process and leads to the formation of crystal growth. In order to reduce the energy of
distinct crystal nuclei. It is a local phenomenon activation, high S value, that is an estimation of
of aggregation, and it is said to be homogeneous the supersaturation level of the solution, is
when it occurs in the bulk of the solution and required. Supersaturation is an essential condi-
heterogeneous on very small solid particles, tion required during each stage of the crystalliza-
such as amorphous clusters or crystalline parti- tion process; however, the nucleation, being the
cles. In both cases, the formation of crystal nuclei most energy expensive stage of the entire crys-
requires well-oriented collisions between mole- tallization process, requires higher supersatura-
cules to occur. The activation energy necessary to tion level to take place. The mechanism and the
induce nucleation is represented by the free rate of nucleation strongly influence quality and
energy of germination D(Gg) shown in Eq. 1 quantity of the produced crystals; therefore,
(Mullin 1972), consisting of a positive term many efforts are devoted to control the nucleation
called interfacial free energy (in red color in in order to obtain crystals having high quality.
Fig. 1) and a negative term called free energy of One of the main problems in industrial or labora-
aggregation (in green color in Fig. 1): tory crystallization processes is the excess of
nucleation that usually leads to a rain of tiny
 
DGg ¼ 4prr 2  4pr 3 SkT =3V (1) poor-quality crystals. The use of filtered solutions
is the solution commonly adopted to overcome
this problem; however, in the cases where

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1126-2
2 Crystal Nucleation

Crystal Nucleation,
Fig. 1 Effect of the
nucleus radius (r) on the
free energy of germination
DGg (in black color).
Interfacial free energy and
free energy of aggregation
are reported in red and
green color, respectively

nucleation is welcome, the presence of dust or causes an increase of the local level of supersat-
small foreign particles, such as mica or silica able uration (Curcio et al. 2006), inducing the forma-
to promote heterogeneous nucleation, can repre- tion of crystal nuclei also in the presence of lower
sent an advantage (Falini et al. 2002; Saridakis amount of initial substance. For this reason,
and Chayen 2009). These particles, also called membrane crystallizers are particularly attractive
crystallization seeds, act as nucleant and usually for crystallization processes where the solute is
increase the chances of crystallization by facili- expensive, such as in the case of proteins. In
tating the proper molecular orientation during the addition, a fine regulation of the nucleation rate
formation of the crystal nuclei (Bolanos-Garcia can be achieved by managing the transmembrane
and Chayen 2009). The result is the reduction of flux of the solvent from the crystallizing solution
the activation energy and, consequently, the toward the stripping solution located on the other
decrease of the supersaturation level required to side of the membrane. Nucleation mechanism on
induce the formation of crystal nuclei with the membrane (Fig. 2) consists of a first phase
respect to that required in the homogeneous where solute molecules are adsorbed on the sur-
nucleation. In these conditions, nucleation could face by means of attractive interactions able to
even occur in the metastable zone where crystals properly orient the molecule and that usually
grow larger and better ordered than those grown drive the growth of the crystal toward a specific
at higher supersaturation level. The direct contact crystal structure (Di Profio et al. 2009). The effec-
between crystallizing solution and an irregular tive control of the nucleation process by means of
surface can induce heterogeneous nucleation, as an appropriate choice of the porosity and hydro-
occurs in membrane crystallizers (Di Profio phobicity of the membrane and by managing the
et al. 2003, 2005). The local entrapping of the transmembrane flux makes membrane
solute molecules in the pores of the membrane
Crystal Nucleation 3

crystallizers particularly suitable for industrial


applications.

References

Bolanos-Garcia VM, Chayen NE (2009) New directions


in conventional methods of protein crystallization.
Prog Biophys Mol Biol 101:26–37
Curcio E, Fontananova E, Di Profio G, Drioli E (2006)
Influence of the structural properties of poly(vinyli-
dene fluoride) membranes on the heterogeneous nucle-
ation rate of protein crystals. J Phys Chem
B 110:12438–12445
Di Profio G, Curcio E, Cassetta A, Lamba D, Drioli
E (2003) Membrane crystallization of lysozyme:
kinetic aspects. J Cryst Growth 257:359–369
Di Profio G, Perrone G, Curcio E, Cassetta A, Lamba D,
Drioli E (2005) Preparation of enzyme crystals with
tunable morphology in membrane crystallizers. Ind
Eng Chem Res 44:10005–10012
Di Profio G, Curcio E, Ferraro S, Stabile C, Drioli
E (2009) Effect of supersaturation control and hetero-
geneous nucleation on porous membrane surfaces in
the crystallization of L-glutamic acid polymorphs.
Cryst Growth Des 9:2179–2186
Falini G, Fermani S, Conforti G, Ripamonti A (2002)
Protein crystallisation on chemically modified mica
surfaces. Acta Crystallogr D 58:1649–1652
Mullin JW (1972) Crystallization. Butterworths, London
Saridakis E, Chayen NE (2009) Towards a ‘universal’
nucleant for protein crystallization. Trends Biotechnol
27:99–106

Crystal Nucleation, Fig. 2 Mechanism of crystal nucle-


ation on membrane. Solute molecules (red spheres) are
adsorbed on the surface and are trapped inside the pores of
the membrane, resulting in an increase of local
concentration
C

Crystal Polymorphism polymorphism, under static crystallization condi-


tions, the probability of carrying out crystalliza-
Polymorphism tion precisely at the boundary that separates the
polymorphic forms is small; therefore only one
Benny Danilo Belviso crystal form appears at the end of the crystal
Istituto di Cristallografia, Consiglio Nazionale growth. The mechanism that explains the poly-
delle Ricerche (C.N.R), Bari, Italy morphism involves the stage of crystal nuclei
formation. During the nucleation stage, some
molecules can leave the preformed aggregates,
The term polymorphism comes from the Greek leading to their complete dissolution. The surviv-
word polus = many and morph = shape, and it ing aggregates provide the new differently
is the propriety of the chemical substances to arranged templates for the subsequent growth
exist in more crystal forms, each having a specific stage, and the molecular arrangement in largest
arrangement of atoms or ions in the crystal lattice. amount will form the nuclei that will grow in a
Crystal polymorphism includes the allotropy particular crystal form. The critical dimension
phenomenon, which refers to pure elements. that the aggregates must reach to survive depends
Crystal forms that differ for packing or for molec- of the supersaturation level; therefore, the entire
ular conformation are said packing or conforma- process is under kinetic control rather than ther-
tional polymorphs, respectively. From a modynamic (Volmer 1939; Ostwald 1987).
thermodynamic viewpoint, polymorphism can Today, the interest for the phenomenon of poly-
be of two kinds: enantiotropic (Fig. 1a), in the morphism is increasing, particularly for pharma-
case of crystal forms stable in a precise range of ceutical industry where its study is became
temperature and pressure (e.g., the system rhom- integral part of the drug optimization process
bic sulfur-monoclinic sulfur in Fig. 1b), and (Brittain 1999). Paracetamol (Beyer et al. 2001),
monotropic (Fig. 1c), in the case of crystalliza- famotidine (Lu et al. 2007), and piroxicam
tion process that spontaneously evolves toward a (Giordano et al. 1998) are the classical examples
crystal form characterized by lower internal of drugs crystallized in several forms, each hav-
energy with respect to the other forms ing different chemical and pharmaceutical pro-
(metastable forms). Generally, monotropes and prieties. Usually, pharmaceutical industry prefers
enantiotropes can be recognized by their heats the most stable form with respect to that metasta-
of fusion, since monotropes come from exother- ble, although, at the same concentration, the latter
mic processes and enantiotropes from endother- is more available in the organism due to its higher
mic processes. Whatever is the kind of solubility. Also protein molecules can crystallize
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1127-2
2 Crystal Polymorphism

a b

Pressure
Free energy
Monoclinic form 153°C
1420 atm
95°C Liquid
1 atm
A form
Rhombic 445°C
form
115°C
10-5 atm Gas
115°C
B form 10-5 atm

Tx TmB TmA temperature temperature

c
Free energy

A form

B form

TmB TmA temperature

Crystal Polymorphism, Fig. 1 Enantiotropic and diagram for the enantiotropic system rhombic sulfur-
monotropic systems. (a) Variation of free energy with monoclinic sulfur. (c) Variation of free energy with tem-
temperature for enantiotropic substances. The tempera- perature for enantiotropic substances. No crossing of free
ture Tx, which marks the boundary between stability energy curves belonging to the A and B forms can be
zones for A and B forms, is below the melting tempera- observed below of their melting temperatures (TmA and
tures of the two substances (TmA and TmB). (b) Phase TmB)

in several crystal forms, as a consequence of the properties (Di Profio et al. 2007, 2009, 2013).
different conformations assumed by peptide So crystallization assisted by membrane can
chain in a given condition. A classic example of occur both under thermodynamic and kinetic
polymorphism for crystal of proteins is the lyso- control: low evaporation rates through the mem-
zyme that crystallizes in six different crystalline brane allow the growth of the more stable nuclei
forms. Another important example is the at the expense of the less stable forms
ubiquitin, whose crystal form depends on the (thermodynamic control), while the induction of
nature and the amount of the metal ion used a more rapid nucleation increases in the presence
during the crystallization (Arnesano et al. 2011; of higher evaporation rates and increases the con-
Falini et al. 2009). The technology of membrane version rate from the stable to the metastable
crystallizers gives the opportunity to drive the form (kinetic control). The relative amount of
crystallization toward a specific polymorph. the two forms depends on the ratio between the
This is possible by regulating the degree and the conversion and crystallization rate. Similarly, the
rate to which of supersaturation is reached production of a specific polymorph can be
through the managing of the transmembrane obtained by using antisolvent membrane crystal-
flux and an accurate choose of the membrane lization processes (Di Profio et al. 2010).
Crystal Polymorphism 3

References in the crystallization of l-histidine: effect on polymor-


phism. Cryst Growth Des 10:449–455
Arnesano F, Belviso BD, Caliandro R, Falini G, Di Profio G, Reijonen MT, Caliandro R, Guagliardi A,
Fermani S, Natile G, Siliqi D (2011) Crystallographic Curcio E, Drioli E (2013) Insights into the polymor-
analysis of metal-ion binding to human ubiquitin. phism of glycine: membrane crystallization in an elec-
Chemistry 17:1569–1578 tric field. Phys Chem Chem Phys 15:9271–9280
Beyer T, Day GM, Price SL (2001) The prediction, mor- Falini G, Fermani S, Tosi G, Arnesano F, Natile G (2009)
phology, and mechanical properties of the polymorphs Structural probing of Zn(II), Cd(II) and Hg(II) binding
of paracetamol. J Am Chem Soc 123(21):5086–94 to human ubiquitin. Chem Commun (Camb)
Brittain HG (1999) Polymorphism in pharmaceutical 45:5960–5962
solids. Marcel Dekker, New York Giordano F, Gazzaniga A, Moyano JR, Ventura P, Zanol
Di Profio G, Tucci S, Curcio E, Drioli E (2007) Selective M, Peveri T, Carima L (1998) Crystal forms of
glycine polymorph crystallization by using micropo- piroxicam pivalate: preparation and characterization
rous membranes. Cryst Growth Des 7:526–530 of two polymorphs. J Pharm Sci 87(3):333–337
Di Profio G, Curcio E, Ferraro S, Stabile C, Drioli Lu J, Wang XJ, Yang X, Ching CB (2007) Cryst Growth &
E (2009) Effect of supersaturation control and hetero- Des 2007(7):1590–1598
geneous nucleation on porous membrane surfaces in Ostwald WZ (1987) Studien uber die Bildung und
the crystallization of l-glutamic acid polymorphs. Umwandlung fester Korper. Z Phys Chem 22:289–330
Cryst Growth Des 9:2179–2186 Volmer M (1939) Kinetik der Phasenbildung. Steinkopf,
Di Profio G, Caridi A, Caliandro R, Guagliardi A, Leipzig
Curcio E, Drioli E (2010) Fine dosage of antisolvent
C

Crystal Purity to the purity grade of the chemicals employed in


each step. Particular attention should be paid for
Benny Danilo Belviso precipitant agents, since they are used in very
Istituto di Cristallografia, Consiglio Nazionale high concentrations: accordingly, salts and poly-
delle Ricerche (C.N.R), Bari, Italy meric precipitants, such as polyethylene glycol or
alcohols, should be recrystallized or purified,
respectively. Once the crystal is formed, washing
Crystal purity is the parameter used to indicate procedures may be carried out to increase crystal
the contamination level of a crystal and repre- purity by removing many of the surface impuri-
sents one of the most important properties of the ties or those specifically attached inside the crys-
crystalline materials. Crystal purity is also an tal. However, the technique is quite risky, since
index of the heterogeneity of the substance to the washing solvent should be able to remove the
crystallize, in particular in the presence of pro- impurities without dissolving the crystal.
teins or nucleic acids, whose uncontrolled modi- Although contamination is usually the first
fications may increase the number of species in cause of unsuccessful crystallization, the alone
the crystallizing solution. Contaminants may dis- presence of impurities is not sufficient to frustrate
tort the crystal lattice, affect the crystal features, the crystallization attempts. Crystal features,
such as diffraction quality, and change the crystal such as crystal lattices having weak interactions
morphology in particular when the impurities are between atoms or containing large empty spaces
incorporated in the crystal at different rates into where foreign molecules have possibility to fit,
adjacent steps on the crystal surface. However, should be avoided to reduce the probability of
the main feature of a low-purity crystal is its crystal contamination. Impurities are included in
higher internal energy with respect to that in a crystal as a result of the processes that occur
absence of impurities (van Enckevort and van concomitantly to the crystallization (in particular
der Berg 1998; Davis et al. 2004), which causes during the nucleation) or after that crystal growth
an increase of the crystal solubility and a decrease has finished. Particularly, the degree of crystal
of the effective supersaturation level of the solu- purity depends on the ratio between the rates of
tion containing the substance to crystallize: the these inclusion processes with that of the crystal-
higher the contamination, the more difficult the lization process that, being a purification process,
crystallization because the dissolution probabil- pushes toward the recovery of the desired product
ity of the crystals increases. Given this, many without contaminations (Burton et al. 1953): usu-
efforts should be devoted to adequately purify ally, slow crystallizations allow the substance to
the substance to crystallize, by paying attention crystallize to properly fit in the lattice, differently
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1128-2
2 Crystal Purity

from more rapid precipitations, where the inser- (Ye et al. 2013). In addition, membrane devices
tion of the impurities results facilitate. In addi- are also used to produce high-purity cocrystal, a
tion, high supersaturation often leads to challenge particularly interesting for pharmaceu-
contaminant inclusions that reduce the crystal tical industry.
purity. At the present, membrane technology rep-
resents one of more promising tools to produce
high-purity crystal. By controlling the transmem-
References
brane flux, membrane crystallizer can limit the
maximum level of supersaturation and reduce the Burton JA, Prim RC, Slichter WP (1953) The distribution
growth rate to reach the critical threshold, beyond of solute in crystals grown from the melt. Part
which inclusion of impurities occurs (Weckesser I. Theoretical. J Chem Phys 21:1987–1991
Davis KJ, Dove PM, Wasylenki LE, Deyoreo JJ
and Konig 2008; Mullin 1993). Today, the
(2004) Morphological consequences of differential
advances made in the development of Mg2+ incorporation at structurally distinct steps on
membrane-assisted crystallization allow produc- calcite. Am Mineral 89:714–720
ing crystalline materials having the purities Mullin JW (1993) Crystallization, 3rd edn. Butterworth-
Heinemann, Oxford
required for their commercialization as purified
van Enckevort WJP, van der Berg (1998) Impurity
product. One of the most important examples is blocking of crystal growth: a Monte Carlo study.
represented by the production of sodium carbon- J Cryst Growth 183:441–455
ate crystals having purity grade that reaches Weckesser D, Konig A (2008) Particle shape and purity in
membrane based crystallization. Chem Eng Technol
ca. 99.5 % also starting from crystallizing solu-
31:157–162
tions containing concentrations ranging from 0.2 Ye W, Lin L, Shen J, Luis P, Van der Bruggen B (2013)
to 0.6 M of impurities, such as sodium nitrate, Cryst Growth Des 13:2362–2372
sodium sulfate, and sodium chloride
C

Crystal Seeding could block the crystal growth, stabilized in an


appropriate solution, and crushed by using a glass
Benny Danilo Belviso homogenizer or by using spherical beads. Once
Istituto di Cristallografia, Consiglio Nazionale the seed stock has been obtained, pre-equilibrium
delle Ricerche (C.N.R), Bari, Italy conditions (e.g., temperature, precipitant agents,
additives, etc.) of the solution to seed are care-
fully determined together with the appropriate
Synonyms level of supersaturation, in order to avoid the
trigger of a self-nucleation that would frustrate
Seeding all following efforts. In the absence of such infor-
mation, the seeding process could result in a
Crystal seeding is a technique widely employed dissolving of the seeds or in a rain of tiny and
to provide preformed templates (seeds) on which poor-quality crystals. In order to assess seeding
new molecules can converge to form crystals. conditions, protein crystallographers usually
Crystal seeding is said homogeneous if the exploit streak seeding technique, where a syn-
seeds are made of the same molecule to crystal- thetic or natural fiber (Bergfors 2003) is used to
lize, as occurs in macroseeding, microseeding, crush existing crystals and to introduce the
and streak seeding, and heterogeneous if it fore- resulting small crystalline particles into different
sees the use of foreign material, such as porous pre-equilibrated solutions: mode and timing of
silicon and mica (Saridakis and Chayen 2009), as seed growth allow to determine both the appro-
in the case of cross seeding and epitaxial growth. priate range of pre-equilibration conditions and
Whatever the kind of used seeds, their presence the dilution of the seed stock. Although the tech-
generally makes less energetically expensive the niques of seeding were initially developed with
entire crystallization process, because it allows the aim to optimize and make more reproducible
the passing directly to the crystal growth stage the crystallization processes performed in labo-
without dealing with the intrinsic uncertainties of ratory, today they are widely employed also in
the nucleation. However, the usage of seeds high-throughput processes that range from the
might have the disadvantage to affect the crystal industrial crystallizations to the preparation of
growth and the forming crystal lattice (Hermes devices employed in membrane reactors or in
et al. 2011; Liu et al. 2007). The first step for separation processes, such as membranes of zeo-
much of seeding techniques is the production of lite (Li et al. 2005) or silicate crystals (Hasegawa
seeds: during this phase, preformed crystals are et al. 2006). Preparation of these membrane
washed to remove defects and impurities that devices is very challenging because it requires a
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1129-3
2 Crystal Seeding

Crystal Seeding, Table 1 Seeding procedures for zeo- Caro J, Noack M, Kolsch P, Schafer R (2000) Zeolite
lite membrane preparation membranes-state of their development and perspec-
tive. Micropor Mesopor Mater 38:3–24
Seeding procedure References
Hasegawa Y, Sotowa KI, Kusakabe K, Morooka S (2002)
Secondary growth Lovallo and Tsapatsis (1996) The influence of feed composition on CO oxidation
Dip coating (Lovallo et al. 1998; Bernal using zeolite membranes loaded with metal catalysts.
et al. 2001) Micropor Mesopor Mater 53:37–43
Spin coating Mintova and Bein (2001) Hasegawa Y, Ikeda T, Nagase T, Kiyozumi Y, Hanaoka T,
Rubbing (Kusakabe et al. 1998; Mizukami F (2006) Preparation and characterization
Hasegawa et al. 2002) of silicalite-1 membranes prepared by secondary
growth of seeds with different crystal sizes. J Membr
Cationic polymer use (Hedlund et al. 1999; Weh
Sci 280:397–405
et al. 2002)
Hedlund J, Noack M, Kolsch P, Creaser D, Caro J, Sterte
Cross-flow filtration Pera-Titus et al. (2005) J (1999) ZSM-5 membranes synthesized without
Dead-end filtration Huang et al. (2004) organic templates using a seeding technique.
(vacuum seeding) J Membr Sci 159:263–273
Hermes M, Vermolen ECM, Leunissen ME, Vossen DLJ,
van Oostrum PDJ, Dijkstra M, van Blaaderen A (2011)
Nucleation of colloidal crystals on configurable seed
structures. Soft Matter 7:4623–4628
strong control of the seeding in order to obtain Huang A, Lin YS, Yang W (2004) Synthesis and proper-
high-quality membranes having determined fea- ties of A-type zeolite membranes by secondary growth
tures, such as a specific crystalline orientation method with vacuum seeding. J Membr Sci 245:41–51
Kusakabe K, Kuroda T, Morooka S (1998) Separation of
(Caro et al. 2000). Several seeding techniques carbon dioxide from nitrogen using ion-exchanged
have been developed to produce a membrane of faujasite-type zeolite membranes formed on porous
zeolite crystal (Table 1), and the secondary support tubes. J Membr Sci 148:13–23
growth together with dip coating is considered Li G, Lin RS, Kikuchi E, Matsukata M (2005) Growth
mechanism of a preferentially oriented mordenite
among those most promising: secondary growth membrane. J Zhejiang Univ Sci B 6:369–372
exploits a hydrothermal treatment of the mem- Liu YX, Wang XJ, Lu J, Ching CB (2007) Influence of the
brane support that has been previously covered roughness, topography, and physicochemical proper-
with layers of seeds (Lovallo and Tsapatsis ties of chemically modified surfaces on the heteroge-
neous nucleation of protein crystals. J Phys Chem
1996), while dip coating takes advantage from B 111:13971–13978
the capillary force to aid the deposition of crystal Lovallo MC, Tsapatsis M (1996) Preferentially oriented
seeds (Lovallo et al. 1998; Bernal et al. 2001). In submicron silicalite membranes. AIChE
addition, filtration procedures, such as cross-flow J 42:3020–3029
Lovallo MC, Gouzinis A, Tsapatsis M (1998) Synthesis
filtration and dead-end filtration (Pera-Titus and characterization of oriented MFI membranes pre-
et al. 2005; Huang et al. 2004), based on the pared by secondary growth. AIChE J 44:1903–1913
seed deposition on the membrane support under Mintova S, Bein T (2001) Microporous films prepared by
the action of a difference of pressure applied, spin-coating stable colloidal suspensions of zeolites.
Adv Mater 13:1880–1883
have been also developed. Pera-Titus M, Llorens J, Cunill F, Mallada R, Santamarıa
J (2005) Preparation of zeolite NaA membranes on the
inner side of tubular supports by means of a controlled
seeding technique. Catal Today 104:281–287
References Saridakis E, Chayen NE (2009) Towards a ‘universal’
nucleant for protein crystallization. Trends Biotechnol
Bergfors T (2003) Seeds to crystals. J Struct Biol 27:99–106
142:66–76 Weh K, Noack M, Sieber I, Caro J (2002) Permeation of
Bernal MP, Xomeritakis G, Tsapatsis M (2001) Tubular single gases and gas mixtures through faujasite-type
MFI zeolite membranes made by secondary (seeded) molecular sieve membranes. Micropor Mesopor Mater
growth. Catal Today 67:101–107 54:27–36
C

Crystallizing Solution ligands and cofactors can be exploited to stabilize


the protein or to increase its conformational
Benny Danilo Belviso purity. Notwithstanding it is common to classify
Istituto di Cristallografia, Consiglio Nazionale the components of a crystallizing solution
delle Ricerche (C.N.R), Bari, Italy according to these three categories, a sharp dis-
tinction is not possible because a substance might
act as precipitating agent in a given cocktail and
Crystallizing solution (also called crystallizing be used as an additive in a different case. Besides
cocktail) is the ensemble of chemicals able to to affect the solubility, the components forming
promote the crystallization of a substance in a the crystallizing solution have to weakly interact
given physical condition (e.g., temperature, with the molecule of the substance to crystallize
vibrations, surface of crystallization, etc.). Crys- (Wilson 2003). Differently, stronger interactions
tallization requires that the solution containing make more soluble the substance to crystallize,
the substance to crystallize is supersaturated while the absence of interactions drastically
with respect to the latter, namely, that the solute reduces the solubility, resulting in an amorphous
concentration is higher than its solubility limit precipitation. As the space of the conditions
but lower than the precipitation threshold: an (nature and concentration of each component)
appropriately formulated crystallizing solution promoting weak interactions is usually very
reduces the solubility of the substance (both in small, it is necessary to explore several formula-
the case of small inorganic/organic molecules tions before obtaining the best one. One of the
and biological macromolecules, such as pro- most used methods to deal with the crystallizing
teins), enabling a more easily reaching of the solution formulation problem is the multivariate
crystallization range, where spontaneous forma- analysis that allows testing several successful
tion of the first crystalline nuclei and their next events of crystallization against a high-
growth can occur. Usually, crystallizing solution dimensional space represented by the crystalliza-
consists of a precipitating agent, a substance tion conditions (Segelke 2001). Depending on the
whose concentration is inversely correlated to crystallization method, the concentration of each
the solubility of the molecule to crystallize, and component of the crystallizing solution can vary
a buffer salt able to stabilize the pH during the or keep unchanged during the crystallization pro-
crystallization process. In order to optimize the cess: no change occurs in the case of the batch
crystallization, additives, whose concentration is method where the level of supersaturation is
lower than that of the main components, can be directly adjusted on the crystallizing solution.
added. In the case of crystallization of proteins, Conversely, the component concentrations
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1131-1
2 Crystallizing Solution

Crystallizing Solution, Fig. 1 Vapor phase transfer in of antisolvent membrane crystallizers, the solubility of the
membrane crystallizers. (a) On the crystallizing solution solute decreases due to the increase of the antisolvent
side, the solute concentration increases due to the solvent concentration inside the crystallizing solution usually gen-
removal triggered by the gradient of vapor pressure erated by a temperature difference between the two sides
between the two sides of the membrane. (b) In the case of the membranes

change when the supersaturation level is reached produce crystal of L-asparagine with narrow size
in the time by using vapor or liquid diffusion distribution (Zarkadas and Sirkar 2006).
techniques. Techniques that exploit membranes
to put in contact a crystallizing solution
containing the molecule to crystallize and a strip- Cross-References
ping hypertonic solution or an antisolvent on the
other side of the membrane (distillate side) ▶ Antisolvent
belong to the latter category. Due to its hydro- ▶ Antisolvent Membrane Devices
phobicity, membrane is not wet by the two liquids ▶ Crystallization
on the two sides and the flux of solvent molecules ▶ Hydrophobicity
through the membrane can occur by vapor diffu- ▶ Multivariate Analyses
sion (Fig. 1a). Accordingly, it is possible to ▶ Solubility
achieve a fine regulation to the rate to which
solute increases its concentration in the crystal-
lizing solution by managing the transmembrane References
flux. Similarly, in the case of antisolvent mem-
brane devices, vapor diffusion triggers the Di Profio G, Stabile C, Caridi A, Curcio E, Drioli E (2009)
Antisolvent membrane crystallization of pharmaceuti-
increase of the antisolvent concentration inside cal compounds. J Pharm Sci 98:4902–4913
the crystallizing solution (Fig. 1b), resulting in a Segelke BW (2001) Efficiency analysis of sampling pro-
decrease of the solute solubility (Di Profio tocols used in protein crystallization screening. J Cryst
et al. 2009). By using hydrophilic membranes, it Growth 232:553–562
Wilson WW (2003) Light scattering as a diagnostic for
is possible to exploit liquid-phase transfer: in this
protein crystal growth-a practical approach. J Struct
case, crystallizing solution is directly pressed Biol 142:56–65
through a porous membrane in an antisolvent Zarkadas DM, Sirkar KK (2006) Antisolvent crystalliza-
(or vice versa). This technique has been used to tion in porous hollow fiber devices. Chem Eng Sci
61:5030–5048
C

Crystallization local molecular collisions characterizing the


homogeneous phase (solution or gas) in condition
Benny Danilo Belviso of supersaturation. Crystalline nuclei, the
Istituto di Cristallografia, Consiglio Nazionale smallest molecular aggregates having a structure
delle Ricerche (C.N.R), Bari, Italy ordered according to periodic rules, can be
formed only when well-oriented collisions
between particles take place. The smallest nuclei
Crystallization is a phase transition that takes dissolve, while crystal nuclei having critical
place from the liquid toward the solid state dimensions pass to the next step, where other
resulting in the formation of crystals; less fre- molecules of solute can converge on the
quently, the deposition of crystals can also preformed aggregates. This stage is called crystal
occur starting from the gas state. In any case, growth and takes place in the labile zone (Fig. 1,
crystallization process represents a particular in pink). During the crystal accretion, also the
kind of solidification in which the molecules or concentration of contaminants on crystal surface
ions of a given substance arrange themselves in increases causing a slowdown of the growth up to
an orderly fashion according to a substance- its complete stop. The adding of small particles,
specific three-dimensional lattice. Differently, in such as small crystals or amorphous solids
the absence of orderly arrangement, solidification (Saridakis and Chayen 2009), can promote the
process leads to amorphous precipitates or to crystallization process by acting as nucleation
solids consisting of a mix of crystalline and amor- centers. Although the rates of nucleation and
phous areas (as it happens for some polymers). crystal growth increase with the supersaturation
Crystallization takes place when the solution level, fast crystallization processes at low super-
containing the substance to crystallize reaches saturation are possible in the presence of crystal
the supersaturation state, namely, when the con- defects. Today, advanced crystallization tech-
centration of this substance overcomes the solu- niques allow getting crystals with few defects
bility limit while remaining below the threshold even starting from lower levels of supersatura-
of precipitation. The kinetics and the thermody- tion. This is possible by means of an effective
namics of the crystallization depend on the super- control of the nucleation and crystal growth steps,
saturation level that, hence, represents the driving as occurs in the case of the membrane-assisted
force of the entire process. Crystallization con- crystallization (Drioli et al. 2012), where the
sists of two major events: nucleation and crystal entire crystallization process takes place on a
growth. Nucleation occurs in the metastable zone support consisting of a polymeric membrane
(Fig. 1, in yellow) as a consequence of the rapid that acts also as active surface for heterogeneous
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1132-1
2 Crystallization

Crystallization,
Fig. 1 Crystallization
phase diagram. Crystal
nucleation takes place in
metastable zone (in yellow)
and crystals growth in
labile zone (in pink), both
belonging to the
supersaturation zone. The
condition of
supersaturation is reached
when solute concentration
is slightly higher than the
solubility (gray line);
differently, a much higher
solute concentration leads
to amorphous precipitation
(light cyan area)

nucleation (Di Profio et al. 2010a). On the other References


side of the membrane (distillate side), a stripping
solution allows the removal of the solvent from Curcio E, Simone S, Di Profio G, Drioli E, Cassetta A,
Lamba D (2005) Membrane crystallization of lyso-
the crystallizing solution. The high hydrophobic-
zyme under forced solution flow. J Membr Sci
ity of the membrane prevents its wetting, 257:134–143
allowing that the mass transfer between crystal- Di Profio G, Curcio E, Drioli E (2005) Trypsin crystalli-
lizing solution and stripping solution takes place zation by membrane-based techniques. J Struct Biol
150:41–49
only by vapor diffusion mechanism. Since the
Di Profio G, Curcio E, Drioli E (2010a) Supersaturation
solute species, such as macromolecules and elec- control and heterogeneous nucleation in membrane
trolytes, have lower volatility than the solvent, crystallizers: facts and perspectives. Ind Eng Chem
only the latter passes from the crystallizing solu- Res 49:11878–11889
Di Profio G, Caridi A, Caliandro R, Guagliardi A,
tion to the stripping solution through the mem-
Curcio E, Drioli E (2010b) Fine dosage of antisolvent
brane, by resulting in an increase of solute in the crystallization of L-histidine: effect on polymor-
concentration. Therefore, the driving force of phism. Cryst Growth Des 10:449–455
the membrane-assisted crystallization is Di Profio G, Reijonen MT, Caliandro R, Guagliardi A,
Curcio E, Drioli E (2013) Insights into the polymor-
represented by the vapor pressure gradient at
phism of glycine: membrane crystallization in an elec-
both sides of the membrane. Kinetics and ther- tric field. Phys Chem Chem Phys 15:9271–9280
modynamics of the nucleation process can be Drioli E, Di Profio G, Curcio E (2012) Progress in mem-
modulated according to the transmembrane flux brane crystallization. Curr Opin Chem Eng 1:178–182
Saridakis E, Chayen NE (2009) Towards a ‘universal’
and the features of the membrane, offering the
nucleant for protein crystallization. Trends Biotechnol
opportunity of a more rationale design of the 27:99–106
crystallization process. Crystallization on mem-
brane has been extensively tested both on small
molecules (Di Profio et al. 2010b, 2013) and on
large macromolecules, such as proteins (Di Profio
et al. 2005; Curcio et al. 2005).
N

Nanofiltration for Reuse of Sharpless solvent, using an aqueous system that includes a
Catalytic Systems surfactant, such as sodium dodecyl sulfate and
sodium cholate, or an ionic liquid such as
Frederico Castelo Ferreira hexadecyltrimethylammonium bromide (Branco
Department of Bioengineering, Instituto Superior and Afonso 2002; Branco et al. 2008). Moreover,
Técnico, Institute for Bioengineering and the use of aqueous/surfactant or ionic liquid sys-
Biosciences, Universidade de Lisboa, Lisbon, tems avoids the continuous gradual slow addi-
Portugal tion, required to obtain high enantiomer
excesses in the aqueous/organic system. Wide-
spread industrial application of the Sharpless sys-
Nanofiltration for reuse of Sharpless catalytic tem has been restricted by the high cost of the
systems combines reaction and separation in a catalyst and toxicity of the osmium species.
single vessel, allowing successive reaction and Aqueous and ▶ organic solvent nanofiltration
filtration steps, to recycle the catalytic system in had been assayed to isolate chiral product and
successive batches with isolation of the chiral recycle the osmium salt and chiral ligand
product on the permeated solution. The Sharpless hydroquinidine 1,4-phthalazinediyl diether
catalysis is a robust strategy for production of (molecular weights, MW, of 368 Da and
chiral 1,2-diols from olefins at high yields and 779 Da, respectively) (Branco et al. 2008;
enantiomer excesses, using a catalytic system Ferreira et al. 2007) into successive reactions.
based on OsO4 or K2OsO2(OH)4 salt and a chiral NMO with a molecular weight of 135 Da was
dimeric ligand (Bolm et al. 2000; Kolb used as co-oxidant for both aqueous/organic and
et al. 1994). Chiral ligands used are based on a aqueous/surfactant systems. Starmem120, a
cinchona alkaloid (dihydroquinidine or polyimide membrane with nominal ▶ molecular
dihydroquinine) with phathalazina, pyrimidine, weight cutoff (MWCO) of 200 Da, was used for
or indoline groups. The reaction requires a the aqueous/organic system, composed of a
co-oxidant, which can be organic or inorganic, water/acetone (25 v% acetone) mixture, with a
such as N-methylmorpholine-N-oxide (NMO) or lower water content than in the conventional
K3Fe(CN)6, respectively. The reaction media is Sharpless system, to improve solvent mixture
conventionally an aqueous/organic (50 v/v% sol- flux through the membrane (Ferreira
vent) mixture with tert-butanol, methyl tert-butyl et al. 2007). On the other hand, a ▶ polyamide
ether, or acetone. The feasibility of Sharpless membrane, Desal DK, with a MWCO of about
reaction was also attained for a range of seven 250 Da, was used in the aqueous/surfactant sys-
different olefins on the absence of organic tem to retain both catalytic system and sodium
# Springer-Verlag Berlin Heidelberg 2012
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1149-1
2 Nanofiltration for Reuse of Sharpless Catalytic Systems

K2Os2(OH)4 1st cycle addition only:


Chiral dimeric ligand OH K2Os2(OH)4
R’ Chiral dimeric ligand
R’ (Surfactant or Ionic liquid)
R Co−oxidant R
Reaction media
OH Every cycle
addition: Chiral
Nanofiltration for Reuse of Sharpless Catalytic Sys- Olefin Diol
tems, Fig. 1 Reaction scheme for asymmetric Co−oxidant
dihydroxylation of olefins Solvent/Water
(only water)
cholate (Mw 460.6 g.mol 1), the surfactant used Nanofiltration for Reuse of Sharpless Catalytic Sys-
(Branco et al. 2008). In both systems, each tems, Fig. 2 Scheme of nanofiltration-reaction succes-
reaction-membrane filtration cycle included a sive cycles
first reaction step at atmospheric pressure, with-
out permeation, and a second ▶ nanofiltration over numbers (TON), (i.e., total product obtained
step in which a pressure of 10–20 bar was applied by catalyst used) with beneficial impact on Sharp-
as driving force to promote solution permeation less reaction economics and osmium contamina-
through the membrane. The next cycle started by tion of the product (Figs 1 and 2).
making up the feed volume with addition of sol-
vent/water or only water in the water/surfactant
system. Different steady states, concerning prod- References
uct concentration in the vessel, can be reached
according with ▶ concentration factors (i.e., the Bolm C, Hildebrand JP, Muniz K (2000) 6E Recent
Advances in Asymmetric Dihydroxylation and
ratio of initial per final volume) used. Product Aminohydroxylation. In: Ojima I (ed) Catalytic asym-
concentration can be important in the final pro- metric synthesis, 2nd edn. VCH, Weinheim, p 399
cess yield due to reaction inhibition by the prod- Branco LC, Afonso CAM (2002) Catalytic asymmetric
uct. ▶ Diafiltration strategies with feeding of dihydroxylation of olefins using a recoverable and
reusable OsO42 in ionic liquid [bmim][PF6]. Chem
additional solvent/water (or water alone) can Commun 3036–3037
also be employed in the ▶ nanofiltration step to Branco LC, Ferreira FC, Santos JL, Crespo JG, Afonso
reach lower product concentrations in the vessel CAM (2008) Sharpless asymmetric dihydroxylation of
and recovery higher product amounts in the per- olefins in water-surfactant media with recycling of the
catalytic system by membrane nanofiltration. Adv
meate. However, for higher diavolumes, when Synth Catal 350:2086–2098
catalyst and surfactant have rejections lower Ferreira FC, Branco LC, Verma KK, Crespo JG, Afonso
than 100 %, losses of the catalytic system into CAM (2007) Application of nanofiltration for re-use of
the permeate can become significant. Moreover Sharpless catalytic system in asymmetric
di-hydroxylation. Tetrahedron-Asymmetry
isolation of the more diluted product from per- 18:1637–1641
meate is more challenging. Overall, the applica- Kolb C, VanNieuwenhze MS, Sharpless KB (1994) Cata-
tion of nanofiltration for reuse of the osmium lytic asymmetric dihydroxylation. Chem Rev
catalytic system as the potential to improve turn 94(8):2483
P

Positron Annihilation Lifetime and annihilates in the sample can be determined,


Spectroscopy (PALS) and these data can provide additional information
about the nature of the sample.
Geoffrey Geise The lifetime of a positron depends on the
Department of Chemical Engineering, University positron’s electronic state and its environment
of Virginia, Charlottesville, VA, USA (Schrader and Jean 1988; Jean et al. 2003;
Pethrick 1997). When a positron combines with
an electron to form positronium, para-
Positron annihilation lifetime spectroscopy is positronium (p-Ps) is formed if the spin states of
used to determine the average lifetimes and inten- the electron and positron are parallel, and ortho-
sities of positron species in molecular media positronium (o-Ps) is formed when the spin states
(Schrader and Jean 1988; Jean et al. 2003). of the electron and positron are antiparallel
These lifetime and intensity data can provide (Pethrick 1997). The lifetime of p-Ps is
information about the molecular-scale nature of 0.125 ns, and in molecular media the average
the material (Jean et al. 2003; Pethrick 1997). o-Ps lifetime typically falls in the range of
Typically, PALS is performed by surrounding a 0.5–5 ns (Pethrick 1997). The lifetime of free
positron source (e.g., 22NaCl) with the sample of positrons in molecular media is typically around
interest and placing it between two detectors 0.4 ns (Pethrick 1997).
(Jean et al. 2003). One detector is sensitive to Because the average lifetimes of free positrons
the photon that is produced when the positron and o-Ps in molecular media are sensitive to their
forms, and the other detector is sensitive to the environment, these lifetimes can be related to the
photon that is emitted when the positron annihi- size of molecular-scale void space or free volume
lates (Jean et al. 2003). The signals from these in the media (Pethrick 1997; Mallon 2003; Ju
detectors can be processed and sorted to deter- et al. 2010; Xie et al. 2011; Hill et al. 1996,
mine the length of time between each formation 2005; Rowe et al. 2009; Tao 1972; Eldrup
and annihilation event (Schrader and Jean 1988; et al. 1981; Zhang et al. 2012; Freeman and
Jean et al. 2003; Pethrick 1997). This information Yampolskii 2010; Liao et al. 2011; Chen
can be further processed and analyzed to deter- et al. 2012). The small size of positrons and
mine the average lifetime of each positron spe- positronium allows PALS to probe angstrom-
cies that forms and annihilates in the sample scale void spaces in molecular media (Pethrick
(Schrader and Jean 1988; Jean et al. 2003; 1997; Hill et al. 2005). Additionally, in some
Pethrick 1997). Additionally, the intensity or the materials, the intensity of o-Ps can be related to
concentration of each positron species that forms the concentration of void spaces in the material,
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1150-2
2 Positron Annihilation Lifetime Spectroscopy (PALS)

but this relationship can be disrupted by the Jean YC, Mallon PE, Schrader DM (2003) Principles and
chemical nature of the sample (Pethrick 1997; applications of positron and positronium chemistry.
World Scientific, London
Xie et al. 2011; Kobayashi et al. 2009). This Ju H, Sagle AC, Freeman BD, Mardel JI, Hill AJ
feature is useful for studying nonporous mem- (2010) Characterization of sodium chloride and water
branes for both gas and liquid separations transport in poly(ethylene oxide) hydrogels. J Membr
because free volume in these materials is related Sci 358:131–141
Kobayashi Y, Mohamed HFM, Ohira A (2009) Positro-
to the diffusion of small molecules through the nium formation in aromatic polymer electrolytes for
material (Ju et al. 2010; Xie et al. 2011; Hill fuel cells. J Phys Chem B 113:5698–5701
et al. 1996, 2005; Rowe et al. 2009; Zhang Liao K-S, Chen H, Awad S, Yuan J-P, Hung W-S, Lee
et al. 2012; Freeman and Yampolskii 2010; K-R, Lai J-Y, Hu C-C, Jean YC (2011) Determination
of free-volume properties in polymers without
Chen et al. 2012; Yampol’skii et al. 2006; orthopositronium components in positron annihilation
Cohen and Turnbull 1959; Matteucci et al. 2006). lifetime spectroscopy. Macromolecules 44:6818–6826
Mallon PE (2003) Application to polymers. In: Jean YC,
Mallon PE, Schrader DM (eds) Principles and appli-
cations of positron and positronium chemistry. World
Cross-References Scientific, Singapore, pp 253–280
Matteucci S, Yampolskii Y, Freeman BD, Pinnau I (2006)
Transport of gases and vapors in glassy and rubbery
▶ Polymeric Membrane Characterization Using polymers. In: Yampolskii Y, Pinnau I, Freeman BD
PALS (eds) Materials science of membranes for gas and
▶ Positron Annihilation Spectroscopy vapor separation. Wiley, London, pp 1–47
Pethrick RA (1997) Positron annihilation – a probe for
nanoscale voids and free volume? Prog Polym Sci
22:1–47
References Rowe BW, Pas SJ, Hill AJ, Suzuki R, Freeman BD, Paul
DR (2009) A variable energy positron annihilation
lifetime spectroscopy study of physical aging in thin
Chen GQ, Scholes CA, Doherty CM, Hill AJ, Qiao GG, glassy polymer films. Polymer 50:6149–6156
Kentish SE (2012) Modeling of the sorption and trans- Schrader DM, Jean YC (1988) Studies in physical and
port properties of water vapor in polyimide mem- theoretical chemistry 57: positron and positronium
branes. J Membr Sci 409–410:96–104 chemistry. Elsevier, New York
Cohen MH, Turnbull D (1959) Molecular transport in Tao SJ (1972) Positronium annihilation in molecular sub-
liquids and glasses. J Chem Phys 31:1164–1169 stances. J Chem Phys 56:5499–5510
Eldrup M, Lightbody D, Sherwood JN (1981) The tem- Xie W, Ju H, Geise GM, Freeman BD, Mardel JI, Hill AJ,
perature dependence of positron lifetimes in solid McGrath JE (2011) Effect of free volume on water and
pivalic acid. Chem Phys 63:51–58 salt transport properties in directly copolymerized
Freeman B, Yampolskii Y (2010) Membrane gas separa- disulfonated poly(arylene ether sulfone) random
tion. Wiley, West Sussex copolymers. Macromolecules 44:4428–4438
Hill AJ, Weinhold S, Stack GM, Tant MR (1996) Effect of Yampol’skii Y, Pinnau I, Freeman BD (2006) Materials
copolymer composition on free volume and gas per- science of membranes for gas and vapor separation.
meability in poly(ethylene terephthalate)-poly(1,4 Wiley, London
cyclohexylenedimethylene terephthalate) Zhang S, Zhang R, Jean YC, Paul DR, Chung T-S
copolyesters. Eur Polym J 32:843–849 (2012) Cellulose esters for forward osmosis: charac-
Hill AJ, Freeman BD, Jaffe M, Merkel TC, Pinnau terization of water and salt transport properties and
I (2005) Tailoring nanospace. J Mol Struct free volume. Polymer 53:2664–2672
739:173–178
P

Positron Annihilation Spectroscopy positronium atom (a separate characteristic pho-


ton resulting from formation of the positron can
Geoffrey Geise also be detected) (Jean et al. 2003; Pethrick
Department of Chemical Engineering, 1997). Because the electronic state of the positron
University of Virginia, Charlottesville, and its environment in molecular media affect the
VA, USA annihilation process, PAS can provide informa-
tion about the electron density and electron
momentum of the annihilation site (Schrader
Synonyms and Jean 1988; Jean et al. 2003; Pethrick 1997;
Hill et al. 2005; Tao 1972; Eldrup et al. 1981).
Positron annihilation technique PAS is performed by irradiating a sample with
positrons. Typically, the positron source for PAS
Positron annihilation spectroscopy (PAS) is a is 22Na (often prepared as a salt, such as 22NaCl)
tool for studying positron and positronium chem- (Jean et al. 2003; Pethrick 1997). Other positron-
istry (Schrader and Jean 1988; Jean et al. 2003; emitting isotopes or beam-line sources, however,
Pethrick 1997). Positrons, which are positively can be used to perform PAS (Jean et al. 2003;
charged electrons, interact with molecular Rowe et al. 2009). One benefit of a beam-line
media to form a variety of different electronic source as opposed to an isotope source, such as
22
states, and these species subsequently annihilate Na, is the ability to control the energy of the
(Schrader and Jean 1988; Jean et al. 2003). Pos- incident positron, which in turn, determines the
itronium, which is a neutral atom composed of a positron’s depth of penetration into the sample
positron and an electron, can also interact with (Jean et al. 2003; Rowe et al. 2009). Therefore,
molecular media and subsequently annihilate PAS can be used to probe material properties as a
(Jean et al. 2003). In addition to forming positro- function of depth from the surface (typically
nium, positrons can also interact with molecules ranging from a few nanometers to several micro-
in molecular media (Schrader and Jean 1988; meters) when an appropriate beam-line source is
Jean et al. 2003). Positron-electron annihilation available (Jean et al. 2003; Rowe et al. 2009).
produces photons, and PAS measures the ener- Three techniques, positron annihilation life-
gies and momenta of these photons (Pethrick time spectroscopy (PALS), Doppler broadening
1997). Furthermore, these photons can be spectroscopy (DBS), and angular correlation of
detected as single events, and this information annihilation radiation (ACAR), are commonly
can be used to determine the photon’s emission used to perform PAS although other specialized
time and the lifetime of the positron or techniques exist (Jean et al. 2003; Pethrick 1997).
# Springer-Verlag Berlin Heidelberg 2016
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1151-3
2 Positron Annihilation Spectroscopy

While DBS and ACAR provide information Ju H, Sagle AC, Freeman BD, Mardel JI, Hill AJ
about positron annihilation mechanisms, PALS (2010) Characterization of sodium chloride and water
transport in poly(ethylene oxide) hydrogels. J Membr
can provide information about the molecular- Sci 358:131–141
scale structure of molecular media (Pethrick Park HB, Jung CH, Lee YM, Hill AJ, Pas SJ, Mudie ST,
1997). As a result, PALS is often used to charac- Van Wagner E, Freeman BD, Cookson DJ (2007) Poly-
terize molecular-scale voids (i.e., free volume) in mers with cavities tuned for fast selective transport of
small molecules and ions. Science 318:254–258
membranes (Pethrick 1997; Hill et al. 2005; Pethrick RA (1997) Positron annihilation – a probe for
Rowe et al. 2009; Yampol’skii et al. 2006; Park nanoscale voids and free volume? Prog Polym Sci
et al. 2007; Ju et al. 2010; Xie et al. 2011; Tung 22:1–47
et al. 2009; Zhang et al. 2012). Rowe BW, Pas SJ, Hill AJ, Suzuki R, Freeman BD, Paul
DR (2009) A variable energy positron annihilation
lifetime spectroscopy study of physical aging in thin
glassy polymer films. Polymer 50:6149–6156
Cross-References Schrader DM, Jean YC (1988) Studies in physical and
theoretical chemistry 57: positron and positronium
chemistry. Elsevier, New York
▶ Polymeric Membrane Characterization Using Tao SJ (1972) Positronium annihilation in molecular sub-
PALS stances. J Chem Phys 56:5499–5510
▶ Positron Annihilation Lifetime Spectroscopy Tung K-L, Jean Y-C, Nanda D, Lee K-R, Hung W-S, Lo
(PALS) C-H, Lai J-Y (2009) Characterization of multilayer
nanofiltration membranes using positron annihilation
spectroscopy. J Membr Sci 343:147–156
Xie W, Ju H, Geise GM, Freeman BD, Mardel JI, Hill AJ,
References McGrath JE (2011) Effect of free volume on water and
salt transport properties in directly copolymerized
Eldrup M, Lightbody D, Sherwood JN (1981) The tem- disulfonated poly(arylene ether sulfone) random
perature dependence of positron lifetimes in solid copolymers. Macromolecules 44:4428–4438
pivalic acid. Chem Phys 63:51–58 Yampol’skii Y, Pinnau I, Freeman BD (2006) Materials
Hill AJ, Freeman BD, Jaffe M, Merkel TC, Pinnau science of membranes for gas and vapor separation.
I (2005) Tailoring nanospace. J Mol Struct Wiley, London
739:173–178 Zhang S, Zhang R, Jean YC, Paul DR, Chung T-S
Jean YC, Mallon PE, Schrader DM (2003) Principles and (2012) Cellulose esters for forward osmosis: charac-
applications of positron & positronium chemistry. terization of water and salt transport properties and
World Scientific, London free volume. Polymer 53:2664–2672
P

Polymeric Membrane permeability and diffusivity) with free volume


Characterization by PALS determined using PALS (Hill et al. 1996, 2005;
Matteucci et al. 2006; Xie et al. 2011; Freeman
Geoffrey Geise and Yampolskii 2010; Ju et al. 2010; Rowe
Department of Chemical Engineering, et al. 2009; Zhang et al. 2012; Chen et al. 2012;
The University of Texas at Austin, Austin Tung et al. 2009; Merkel et al. 2002; Nagel
TX, USA et al. 2002; Alentiev et al. 1997; Yampolskii
et al. 1994; Kim et al. 2005). These studies
include polymers for gas separation membranes
The size of free volume elements in polymeric and liquid (e.g., desalination) membranes. These
membrane materials can be related to the average correlations further suggest that PALS is a valu-
lifetime of either free positrons or ortho- able tool for characterizing polymer free volume.
positronium (o-Ps) in the polymer measured In addition to correlating with transport proper-
using positron annihilation lifetime spectroscopy ties, PALS data have been shown to correlate
(PALS) (Mallon 2003; Hill et al. 1996, 2005; with various thermal and mechanical properties
Pethrick 1997; Liao et al. 2011). Additionally, of polymers (Mallon 2003; Pethrick 1997).
for some polymers, the average o-Ps intensity The average o-Ps lifetime in a polymer can be
can be combined with the average o-Ps lifetime related to the average size of the polymer’s free
to determine the polymer’s fractional free vol- volume elements using the Tao-Eldrup model
ume (FFV) (Mallon 2003; Hill et al. 2005; when the average free volume element radius is
Pethrick 1997; Matteucci et al. 2006). In some around or smaller than 10 Å (Mallon 2003;
polymers, however, positron-polymer interac- Pethrick 1997; Tao 1972; Eldrup et al. 1981). In
tions can disrupt the relationship between o-Ps general, as free volume elements become larger,
intensity and the concentration of void space o-Ps lifetime increases (Hill et al. 2005; Pethrick
(or free volume elements) in the polymer (Liao 1997). Additionally, the average free positron
et al. 2011; Jean et al. 2003; Xie et al. 2011; lifetime may be related to the size of the poly-
Hirata et al. 1997; Kobayashi et al. 2009). mer’s free volume elements (Liao et al. 2011).
Free volume information is useful for charac- The Tao-Eldrup model assumes that the poly-
terizing nonporous polymer membrane materials mer’s average free volume element size can be
because the diffusion coefficients of penetrants in represented by a sphere (Mallon 2003; Pethrick
the polymer matrix are related to the polymer’s 1997; Tao 1972; Eldrup et al. 1981). With this
free volume (Cohen and Turnbull 1959). Many assumption, the volume of a free volume element
studies have correlated transport properties (e.g., in the polymer can be calculated geometrically
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1153-2
2 Polymeric Membrane Characterization by PALS

using the radius obtained from the Tao-Eldrup thin-film-composite (TFC) membrane. Environ Sci
model (Mallon 2003). Technol 39:1764–1770
Kobayashi Y, Mohamed HFM, Ohira A (2009) Positro-
nium formation in aromatic polymer electrolytes for
fuel cells. J Phys Chem B 113:5698–5701
Cross-References Liao K-S, Chen H, Awad S, Yuan J-P, Hung W-S, Lee
K-R, Lai J-Y, Hu C-C, Jean YC (2011) Determination
of free-volume properties in polymers without
▶ Positron Annihilation Lifetime Spectroscopy orthopositronium components in positron annihilation
(PALS) lifetime spectroscopy. Macromolecules 44:6818–6826
▶ Positron Annihilation Spectroscopy Mallon PE (2003) Application to polymers. In: Jean YC,
Mallon PE, Schrader DM (eds) Principles and appli-
cations of positron and positronium chemistry. World
Scientific, Singapore, pp 253–280
References Matteucci S, Yampolskii Y, Freeman BD, Pinnau I (2006)
Transport of gases and vapors in glassy and rubbery
Alentiev AY, Yampolskii YP, Shantarovich VP, Nemser polymers. In: Yampolskii Y, Pinnau I, Freeman BD
SM, Plate NA (1997) High transport parameters and (eds) Materials science of membranes for gas and
free volume of perfluorodioxole copolymers. J Membr vapor separation. Wiley, London, pp 1–47
Sci 126:123–132 Merkel TC, Freeman BD, Spontak RJ, He Z, Pinnau I,
Chen GQ, Scholes CA, Doherty CM, Hill AJ, Qiao GG, Meakin P, Hill AJ (2002) Ultrapermeable, reverse-
Kentish SE (2012) Modeling of the sorption and trans- selective nanocomposite membranes. Science
port properties of water vapor in polyimide mem- 296:519–522
branes. J Membr Sci 409–410:96–104 Nagel C, Gunther-Schade K, Fritsch D, Strunskus T,
Cohen MH, Turnbull D (1959) Molecular transport in Faupel F (2002) Free volume and transport properties
liquids and glasses. J Chem Phys 31:1164–1169 in highly selective polymer membranes. Macromole-
Eldrup M, Lightbody D, Sherwood JN (1981) The tem- cules 35:2071–2077
perature dependence of positron lifetimes in solid Pethrick RA (1997) Positron annihilation – a probe for
pivalic acid. Chem Phys 63:51–58 nanoscale voids and free volume? Prog Polym Sci
Freeman B, Yampolskii Y (2010) Membrane gas separa- 22:1–47
tion. Wiley, West Sussex Rowe BW, Pas SJ, Hill AJ, Suzuki R, Freeman BD, Paul
Hill AJ, Weinhold S, Stack GM, Tant MR (1996) Effect of DR (2009) A variable energy positron annihilation
copolymer composition on free volume and gas per- lifetime spectroscopy study of physical aging in thin
meability in poly(ethylene terephthalate)-poly(1,4 glassy polymer films. Polymer 50:6149–6156
cyclohexylenedimethylene terephthalate) Tao SJ (1972) Positronium annihilation in molecular sub-
copolyesters. Eur Polym J 32:843–849 stances. J Chem Phys 56:5499–5510
Hill AJ, Freeman BD, Jaffe M, Merkel TC, Pinnau Tung K-L, Jean Y-C, Nanda D, Lee K-R, Hung W-S,
I (2005) Tailoring nanospace. J Mol Struct Lo C-H, Lai J-Y (2009) Characterization of multilayer
739:173–178 nanofiltration membranes using positron annihilation
Hirata K, Kobayashi Y, Ujihira Y (1997) Effect of halo- spectroscopy. J Membr Sci 343:147–156
genated compounds on positronium formation in poly- Xie W, Ju H, Geise GM, Freeman BD, Mardel JI, Hill AJ,
carbonate and polysulfone matrices. J Chem Soc McGrath JE (2011) Effect of free volume on water and
Faraday Trans 93:139–142 salt transport properties in directly copolymerized
Jean YC, Mallon PE, Schrader DM (2003) Principles and disulfonated poly(arylene ether sulfone) random
applications of positron and positronium chemistry. copolymers. Macromolecules 44:4428–4438
World Scientific, London Yampolskii YP, Bespalova NB, Finkelshtein ES, Bondar
Ju H, Sagle AC, Freeman BD, Mardel JI, Hill AJ VI, Popov AV (1994) Synthesis, gas-permeability, and
(2010) Characterization of sodium chloride and water gas sorption properties of fluorine-containing
transport in poly(ethylene oxide) hydrogels. J Membr norbornene polymers. Macromolecules 27:2872–2878
Sci 358:131–141 Zhang S, Zhang R, Jean YC, Paul DR, Chung T-S
Kim SH, Kwak SY, Suzuki T (2005) Positron annihilation (2012) Cellulose esters for forward osmosis: charac-
spectroscopic evidence to demonstrate the flux- terization of water and salt transport properties and
enhancement mechanism in morphology-controlled free volume. Polymer 53:2664–2672
T

Ternary Pd-Alloy Membranes obtain greater mechanical strength and to inhibit


undesired grain growth resulting in an increased
Thijs Peters temperature stability. Doping Pd with higher
SINTEF Materials and Chemistry, Oslo, Norway melting point metals (such as Ru or Pt) seems to
enhance the thermal stability of the membrane. In
terms of corrosion resistance, various approaches
Palladium (Pd) has high solubility and diffusivity involving ternary Pd-alloys are being followed.
of hydrogen and shows therefore great promise as Fcc Pd-Cu membranes are known for their sulfur
a membrane material for medium to high temper- tolerance but are less permeable than Pd. Several
ature hydrogen separation (250–550  C). In pure studies have therefore focused on improving the
Pd, however, an a-to-b-hydride phase transition hydrogen flux through Pd-Cu membranes by
may occur in hydrogen below about 290  C, and adding a third element. In this respect, Ag is
only a few cycles through this transition make the most particularly interesting since Pd-Ag has a
material brittle and must be avoided. By alloying higher hydrogen permeability compared to pure
Pd with different elements, the phase transition Pd. Another approach is to alloy the high-flux
can be suppressed, and the majority of the work Pd-Ag alloy membrane with ternary elements to
related to Pd-alloy membranes applies particu- enhance the sulfur tolerance without significantly
larly alloys with 20–30 wt.% Ag and 40 wt.% reducing the high permeability of this alloy. The
Cu. The drawback is, however, that these alloys Pd-Ag-Au alloy developed along this route
are to various degrees prone to poisoning by CO- displayed higher initial H2 permeability than
and sulfur-containing gases leading to reduced pure Pd and, consistent with resistance to bulk
H2 flux or even to a complete membrane failure. sulfide formation, lower permeability loss in H2S
Research therefore currently focuses on develop- than pure Pd. This indicates that the addition of
ing more advanced ternary or quaternary alloys small amounts of Au to the high-flux Pd-Ag alloy
that may be needed to improve the mechanical, membrane improves the sulfur tolerance of this
thermal, and chemical stability of Pd-based alloy and that this could be an interesting
membranes. approach in the development of high-flux
The main problems with membrane reliability Pd-based alloy membranes with improved sulfur
are related to their corrosion resistance and struc- tolerance. Still, however, flux targets remain a
tural changes that occur during operation. Palla- challenge for new alloys in large-scale applica-
dium and Pd-alloys have therefore been alloyed tions in the presence of sulfur impurities.
with additional other metals, including Ru,
Mo, W, Y, Ta, V, Rh, Nb, Cr, Ni, and Fe, to
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1163-1
P

Pd-Based Membrane: Exposure with the source of the feedstock and the gasifica-
to Coal Gas tion technology applied. Even though some field
tests applying Pd-based membranes in actual
Thijs Peters coal-derived syngas have been performed, the
SINTEF Materials and Chemistry, Oslo, Norway reactivity of the majority of these compounds
with Pd and its alloys is not known.
With current understanding, production of
Pd-based membranes have frequently been stud- hydrogen from coal and other sulfur-containing
ied in membrane reactors for steam reforming sources is challenging for Pd-based membranes
(SR-MR) and water-gas shift (WGS-MR) reac- particularly due to their limited stability toward
tions to simultaneously achieve a high methane sulfur. Even a few ppm of sulfur in the gas
conversion and production of pure H2. A key reduces the flux drastically due to strong surface
feature of this process intensification is that such adsorption leading to reduced permeability,
a membrane reactor would produce both a high- while higher concentrations (typically above
pressure CO2 stream and high-purity H2. Synthe- 100 ppm depending on operating temperature)
sis gas may also be produced by gasification of even lead to a complete deterioration of the mem-
coal or biomass, enabling production of hydrogen brane caused by formation of bulk Pd4S. This has
from these important sources. Downstream led to the development of a number of new alloys
processing of gasification effluents, i.e., separa- with higher sulfur tolerance (see entry “▶ Ter-
tion or further reaction, is however more chal- nary Pd-Alloy Membranes”). Still, however, flux
lenging than in the case of natural gas because of targets remain a challenge for these alloys in
the wide range of possible impurities and large-scale applications in the presence of sulfur
by-products associated with the coal or biomass. impurities. For application of Pd-alloy mem-
Coal-derived synthesis gas can contain up to branes in coal-derived synthesis gas, sulfur
15,000 ppm H2S as well as COS (<0.1 %), needs thus to be removed by processes such as
NH3 + HCN (<0.3 %), C2 hydrocarbons, ZnO beds and hydrodesulfurization. This
polyaromatic hydrocarbons (PAHs), halides desulfurized synthesis gas may still contain
(such as CH3F, CH3Cl at around 2 ppmv), trace levels of H2S, and it is therefore important
heavy metals (such as Hg, Cd, Pb), tellurides to assess the stability of Pd-alloy membranes
(arsenides, selenium, antimony), alkali metals under long-term exposure to trace levels of H2S
(Na, K, Ca), phosphorous, tars, and other and to determine the upper acceptable H2S level.
unknown compounds, in concentrations varying

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1165-1
P

Pd-Based Membrane: Scale-Up lengths up to 24 in. In addition, tubular mem-


branes on ceramic support for application in
Thijs Peters WGS membrane reactors are offered on a
SINTEF Materials and Chemistry, Oslo, Norway pre-commercial basis by ECN/Hysep ®. These
modules, currently with membrane area up to
0.5 m2, are only suitable for hydrogen separation.
Pd-based membrane technology is currently the The nominal capacity of the largest membrane
standard for small-scale H2 production module equals 3.5–6 Nm3h 1, based on the
(~0.25–150 Nm3/h) in the electronics industry obtained hydrogen flux applying reformate with
as they can provide hydrogen to nine-nines 33 % H2, an inlet pressure of 25 bar and H2 outlet
purity, meeting the most stringent requirements pressure of 4 bar.
for semiconductor fabrication processes. The For successful commercialization of Pd-based
technological standard for the production of membranes, the membrane must have sufficient
ultrahigh purity hydrogen is based on self- permeability, selectivity, robustness, and durabil-
supported rolled foils or drawn tubes with thick- ity in relevant environments. Therefore, many
ness range of 50–100 mm. To increase cost- companies and research institutes are as well
effectiveness compared to alternative technolo- working on pilot projects to demonstrate the tech-
gies and processes, driven by the prospected use nical feasibility of the Pd membrane technology.
of hydrogen as an energy carrier, composite Although this effort is still mainly limited to
membranes with a reduced thickness of the Pd laboratory-scale membranes or modules, some
layer on a mechanically strong support are being new (pre)commercial membrane modules have
developed. Here, the most frequently applied been successfully applied in pilot plant and indus-
membrane-manufacturing technique, electroless trial facilities. Tokyo Gas uses plate-type mem-
plating, has low cost and is applicable for large- branes incorporating Pd-based foils supported on
scale production; see Pd alloy membrane prepa- stainless steel carriers in their 40 Nm3/h-class
ration techniques. Along this route, tubular com- membrane reformer, and a membrane reforming
posite membranes on porous metal supports have pilot plant with 20 Nm3/h of hydrogen capacity
been developed by several companies, like Shell/ has been constructed by Kinetics Technology in
CRI-Criterion, Pall Corporation, and Plansee/ Italy to investigate different types of Pd-based
Linde for application in membrane-intensified membranes.
steam reformer concepts. CRI Criterion currently
produces membranes of ODs up to 2 in. and

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1166-1
H

Hollow Fiber Spinning causing immediate fiber precipitation and solidi-


fication. In the dry/wet spinning, coagulation of
Khayet Mohamed the internal surface of the nascent fiber starts
Department of Applied Physics I, Universidad immediately after its extrusion from the spin-
Complutense de Madrid, Madrid, Spain neret, whereas the external surface experiences
coalescence and orientation of polymer aggre-
gates through the air gap before gelation in the
Hollow fibers are fabricated by extruding or external coagulation bath takes place. After spin-
pumping a dope solution through a spinneret fol- ning, the nascent fibers are oriented by means of
lowing different methods such as melt spinning, guiding wheels and finally pulled into a
dry spinning, wet spinning, or dry/wet spinning. collecting reservoir by a wind-up drum. Only a
The spinneret has a tube-in-orifice structure with fiber with sufficient mechanical integrity can pass
typical dimensions 0.5–1 mm inner diameter and over the guiding wheels to the collecting bath.
0.9–2 mm outer diameter. A simple experimental During spinning, the take-up velocity is generally
device for the hollow fiber spinning by dry/wet kept at the same speed as the free-falling velocity
spinning is shown in Fig. 1. In some spinning of the nascent fiber to prevent stretching of the
systems, a circulation pump is employed instead fiber (Khayet and Matsuura 2011).
of the gas cylinder (i.e., nitrogen) to drive the Prior to the drying step, the spun hollow fibers
dope solution through the spinneret. The dope usually go through the solvent exchange and
solution under gas pressure is forced to pass other posttreatment procedures in order to
through the spinneret the annular space of the remove residual solvents, prevent hollow fiber
spinneret. The internal coagulant (bore liquid) is shrinkage, eliminate possible defects, and reduce
driven through the central tube either by the grav- pore collapse. Conventional solvent exchange
ity force or by means of a circulation pump. The step before drying consists of immersion of the
dope solution, after being extruded from the spin- obtained hollow fibers in one non-solvent or suc-
neret, enters into a coagulation bath before trav- cessive immersion in several non-solvent mix-
eling a certain distance of air gap (i.e., the tures containing components with lower surface
distance between the spinneret and the coagula- tensions than water. Mixtures of water with
tion bath), which may vary from 0 (wet spinning) increased concentrations of lower surface tension
to more than 1 m. In wet spinning, the dope components such as methanol and ethanol can be
solution is extruded directly into the precipitating employed. Hexane can also be employed for fur-
liquid (external coagulant). In this technique the ther solvent exchange since its surface tension is
spinneret is submerged in the coagulation bath even lower than alcohols and it is volatile.
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1174-2
2 Hollow Fiber Spinning

Hollow Fiber Spinning,


Fig. 1 Schematic diagram
of a typical hollow fiber
spinning system: 1 spinning
dope tank; 2 regulating
pressure valve; 3 pressure
gauge; 4 dope vessel;
5 dope valve; 6 bore liquid
vessel; 7 bore liquid pump;
8 spinneret; 9 air gap; 10
coagulation bath; 11 wind-
up drum; 12 fiber collecting
reservoir; 13 wash water
(Reprinted from Khayet
et al. (2009). Copyright
2009, with kind permission
from Elsevier)

The hollow fibers can be spun at room temper- gas is used to evaporate the solvent(s) so that the
ature (20–22  C) or at a temperature higher than fiber solidifies and collected on a take-up wheel.
the ambient temperature. During spinning the Spinning is followed by stretching of the as-spun
take-up speed is normally maintained nearly the fibers to orient the polymer chains along the gas
same as the dope extrusion speed so that no gap (i.e., fiber axis). The as-spun fibers do not
external elongational stresses, except gravity, come into contact with a precipitating liquid. In
can be applied to the nascent hollow fiber. dry spinning and melt spinning, the dimensions
A very large air gap distance may lead to flow of the spinneret are not so crucial because the
instability of the fiber resulting in nonuniform fiber dimensions are mainly determined by the
fiber dimensions. Examples of typical applied ratio of the extrusion rate and “tearing rate”
spinning parameters of different poly(vinylidene (Mulder 1992). The gas flow used for solvent
fluoride), PVDF, dope solutions are bore liquid evaporation and solidification of the fibers influ-
flow rate (0.5–3 ml/min), air gap distance ences to a significant extent the quality of the
(0–3 cm), take-up speed (free fall, 5 m/min), produced fibers.
dope solution flow rate (2–4 ml/min), applied In melt spinning, the polymer is first com-
pressure over the dope solution (138–207 kPa), pressed, heated, and melted by an extrusion
and temperature of the coagulants (15.5–25  C) screw, then forced through the annular space of
(Wu et al. 2005, 2006, 2007; Wang et al. 2008). the spinneret. The polymer solidifies by cooling
In dry spinning, air or an inert gas is used after being extruded from the spinneret and then
instead of the bore liquid so that solidification is collected by means of take-up wheels. The spin-
achieved through evaporation of the solvent. As ning rate in melt spinning (thousands of meter per
the dope solution exit the spinneret, air or an inert minute) is much higher than that used in the
Hollow Fiber Spinning 3

dry/wet spinning technique (meters per minute) (vinyl chloride) hollow fiber membranes prepared at
(Mulder 1992). different air gap lengths. J Membr Sci 330:30–39
Mulder M (1992) Basic principles of membrane technol-
The spinneret geometry, the dope solution, ogy. Kluwer, Dordrecht
and the spinning conditions (bore fluid type and Wang KY, Chung TS, Gryta M (2008) Hydrophobic
its flow rate, dope solution extrusion rate, take-up PVDF hollow fiber membranes with narrow pore size
speed, air gap distance, external coagulant, spin distribution and ultra-skin for the fresh water produc-
tion through membrane distillation. Chem Eng Sci
draw ratio, spinning temperature, cold stretching, 63:2587–2594
etc.) affect the hollow fiber geometrical parame- Wu B, Tan X, Teo WK, Li K (2005) Removal of benzene/
ters (inner and outer diameters, thickness), its toluene from water by vacuum membrane distillation
internal structure, as well as the structural mor- in a PVDF hollow fiber membrane module. Sep Sci
Technol 40:2679–2695
phology of the inner and outer surfaces. Wu B, Tan X, Li K, Teo WK (2006) Removal of 1,1,1-
trichloroethane from water using a poly(vinylidene
fluoride) hollow fiber membrane module: vacuum
References membrane distillation operation. Sep Purif Technol
52:301–309
Wu B, Li K, Teo WK (2007) Preparation and characteri-
Khayet M, Matsuura T (2011) Membrane distillation: zation of poly(vinylidene fluoride) hollow fiber mem-
principles and applications. Elsevier, Amsterdam branes for vacuum membrane distillation. J Appl
Khayet M, Garcı́a-Payo MC, Qusay FA, Zubaidy MA Polym Sci 106:1482–1495
(2009) Structural and performance studies of poly
H

Hollow Fiber thickness are spinneret geometry. Other spinning


parameters such as the bore liquid (fluid) flow
Khayet Mohamed rate, the dope extrusion rate, the take-up velocity
Department of Applied Physics I, Universidad and the air gap distance can modify the geomet-
Complutense de Madrid, Madrid, Spain rical parameters of the spun hollow fibers.
For example, Wu et al. (2007) found that the
thickness of the poly(vinylidene fluoride),
In general a hollow fiber is a cylindrical geometry PVDF, hollow fibers prepared by wet spinning
of any material having a hollow space with technique decreased with the increase of the
an external diameter approximately less internal coagulant (bore liquid) flow rate. For
than 0.5 mm (Fig. 1). It may have different example, when the bore liquid flow rate was
cross-sectional shapes such as round, trilobal, increased from 1.1 to 1.5 ml/min and further to
pentagonal, octagonal, etc. Both smooth and 1.8 ml/min, the corresponding thickness of the
corrugated-shaped hollow fibers were fabricated PVDF hollow fibers decreased from 188 to
from different micro-engineered or smart 176 mm and further to 155 mm. An enhancement
spinnerets (Fig. 2). Various types of spinnerets of the inner diameter and a reduction of the outer
(i.e., single or dual spinnerets, straight annular or diameter of the hollow fibers with the increase of
conical spinnerets, microstructured orifice in the bore liquid flow rate were detected.
spinneret) with different configurations and The process of fabricating synthetic hollow
dimensions are used in spinning hollow fibers fiber membranes is more difficult than that of
(Khayet and Matsuura 2011). The difference flat sheet membranes. In general, the process is
between capillary, tubular, and hollow fiber is carried out by extruding or pumping a dope solu-
simply a matter of dimensions. The approximate tion through a spinneret (Fig. 1) following differ-
diameter of a capillary membrane is between 0.5 ent methods such as melt spinning, dry spinning,
and 5 mm, while that of a tubular membrane is wet spinning, or dry/wet spinning. In melt spin-
higher than 5 mm (Mulder 1992). Since hollow ning and dry spinning, the dimensions of the
fibers are mechanically self-supporting, the fiber spinneret are not so crucial because the fiber
dimensions are very important. A hollow fiber dimensions are mainly determined by the ratio
has an inner diameter (di) and outer diameter of the extrusion rate and “tearing rate” (Khayet
(do), while the thickness (d) of the hollow and Matsuura 2011). In wet spinning and wet/dry
fiber wall is the difference between the outer spinning, the spinneret has a tube-in-orifice struc-
radius and the inner radius. The primary process ture with typical dimensions 0.5–1 mm inner
variables establishing hollow fiber diameters and diameter and 0.9–2 mm outer diameter.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1175-2
2 Hollow Fiber

Hollow Fiber, a Outer diameter


Fig. 1 Hollow fiber (a) (do): 500 μm
and cross-section of c Polymer
common spinnerets (b, c)
used for fabrication of
b solution
Polymer
hollow fibers by (a) wet Thickness (δ) solution
spinning and dry/wet d =(do-di)/2
spinning and (b) melt
spinning and dry spinning
Bore
liquid
Inner diameter (di)

Hollow Fiber, Fig. 2 Scanning electron microscopy (a) and inner (b) microstructure (Reprinted from
(SEM) images of polyethersulfone/polyimide (PES/PI) (Nijdam et al. 2005). Copyright 2005, with kind permis-
blend hollow fiber membranes with a corrugated outer sion from Elsevier)

The first hollow fiber membranes were pat- spinning or wet spinning techniques requires
ented by Mahon in late the 1960s (Mahon both internal (bore liquid) and external coagu-
1966a, b). Various types of hollow fiber mem- lants and involves more controlling parameters
branes, hydrophobic or hydrophilic, dense or than the flat sheet membrane. Shape and dimen-
porous, single or double layered, have been pro- sion of the spinneret, viscosity of the spinning
posed for different membrane separation pro- dope (whether hollow fibers can be spun from
cesses leading to a fast growth of synthetic the dope), temperature of the spinning dope,
membrane technology. Since then significant properties of the internal and external coagulants,
efforts have been made to develop new hollow flow rate of the bore liquid, dope extrusion rate,
fibers with desirable structures and morphol- length and humidity of the air gap, wind-up
ogies. However, until now, various scientists speed, and fiber take-up speed are some of those
admit that understanding the mechanisms of hol- examples. As a consequence, the major parts of
low fiber formation is rather qualitative than hollow fibers that appeared in the literature with
quantitative. It is not easy to control the charac- different structures and morphologies are based
teristics of hollow fibers because various impor- mostly on trial-and-error experiments.
tant spinning parameters are involved Hollow fibers are mechanically self-
simultaneously. For example, the preparation of supporting, have good flexibility, and are easy
the hollow fiber membrane by the dry/wet to assemble in module and to handle for different
Hollow Fiber 3

Hollow Fiber, Fig. 3 Cross-sectional structure of PVDF 40 wt.% NMP aqueous solution as internal coagulant
hollow fiber membranes prepared with wet spinning tech- (Reprinted from (Bonyadi et al. 2007). Copyright 2007,
nique and dry/wet spinning technique using 20 wt.% with kind permission from Elsevier)
PVDF in the solvent N-methylpyrrolidone (NMP) and

applications. The feed is supplied to either the The use of corrugated membrane surfaces is to
inside or outside of the fiber, and the permeate enhance the heat and mass transfer by increasing
passes through the fiber wall to the other side of the membrane surface area and the turbulence
the fiber. The fiber wall may have an asymmetric near the membrane surface. Corrugations act as
structure being the active skin layer placed to the turbulence promoters but also may lead to an
feed side. A bundle of hollow fibers are often increase of pressure drop in the flow channel. It
mounted in a shell and tube module, which is was observed that the size of the corrugations on
featured by a very large packing density (i.e., the fiber was very sensitive to the air gap length
high surface area per unit module volume), and and even disappeared from the external surface
therefore the size of the hollow fiber module is for high air gap lengths. When used in gas sepa-
smaller than other modules for a given perfor- ration, the selectivity (oxygen/nitrogen) and
mance capacity. The packing capacity of a hol- permeance of polyethersulfone/polyimide
low fiber module may reach 500–9,000 m2/m3 (PES/PI) blend corrugated hollow fiber mem-
resulting in a high productivity per unit volume. brane were found to be similar to those of smooth
Spinning corrugated hollow fibers is similar to cylindrical fibers (i.e., circular-shaped fibers) pre-
spinning smooth cylindrical fibers; the only dif- pared under the same operating conditions. How-
ference is the use of a modified spinneret (Cao ever, the gas permeate flow was increased by
et al. 2004; Çulfaz et al. 2010; Nijdam et al. 2005; 19 %, which is the increase of membrane surface
Wang et al. 2004). For example, to prepare a area due to corrugations (Nijdam et al. 2005). It is
hollow fiber with a corrugated inner microstruc- worth quoting that an increase of membrane sur-
ture instead of a cylindrical needle, the spinneret face area of 89 % can be obtained with a corru-
is fabricated with a structured needle. To spin a gated hollow fiber membrane (Çulfaz et al. 2010).
hollow fiber with a corrugated outer surface, a Furthermore, PES/PVP blend hollow fiber mem-
microstructured orifice is incorporated to the branes were used in UF, and it was found that the
spinneret. Figure 2 shows SEM images of corru- water permeability, molecular weight cutoff, and
gated hollow fiber membranes. pore size distribution of both the corrugated and
4 Hollow Fiber

circular-shaped fibers were similar (Çulfaz hollow fibers during the non-solvent induced phase-
et al. 2010). This indicates a higher permeate separation process. J Membr Sci 299:200–210
Cao C, Chung TS, Chen SB, Dong ZJ (2004) The study of
flow of the corrugated hollow fiber compared to elongation and shear rates in spinning process and its
the circular-shaped fiber and a similar UF sepa- effect on gas separation performance of poly(ether
ration factor. sulfone) (PES) hollow fiber membranes. Chem Eng
Instabilities and irregularities may occur dur- Sci 59:1053–1062
Çulfaz PZ, Rolevink E, van Rijn C, Lammertink RGH,
ing hollow fiber spinning inducing corrugations Wessling M (2010) Microstructured hollow fibers for
at their external or internal contours. These cor- ultrafiltration. J Membr Sci 347:32–41
rugations can be eliminated increasing the air gap Khayet M, Matsuura T (2011) Membrane distillation:
distance (Fig. 3). The number of corrugations in principles and applications. Elsevier, Amsterdam
Mahon HI (1966a) Permeability separatory apparatus and
the internal surface of the hollow fiber mem- membrane element, method of making the same and
branes is reduced approaching a final circular process utilizing the same. US Patent 3,228,876
shape. The hydrodynamic instability, which Mahon HI (1966b) Permeability separatory apparatus and
leads to nonuniform cross-section and wavy process using hollow fibers. US Patent 3,228,877
Mulder M (1992) Basic principles of membrane technol-
geometry, might be due to the pressure induced ogy. Kluwer, Dordrecht
in the nascent fiber (as a result of diffusion/con- Nijdam W, de Jong J, van Rijn CJM, Visser T, Versteeg L,
vection, precipitation, densification, and shrink- Kapantaidakis G, Koops GH, Wessling M (2005) High
age), which will buckle the rigid elastic shell performance micro-engineered hollow fiber mem-
branes by smart spinneret design. J Membr Sci
formed at the interface between the bore fluid 256:209–215
and the spinning dope solution (Bonyadi Wang KY, Matsuura T, Chung TS, Guo WF (2004) The
et al. 2007). effects of flow angle and shear rate within the spinneret
on the separation performance of poly(ethersulfone)
(PES) ultrafiltration hollow fiber membranes. J Membr
Sci 240:67–79
References Wu B, Li K, Teo WK (2007) Preparation and characteri-
zation of poly(vinylidene fluoride) hollow fiber mem-
Bonyadi S, Chung TS, Krantz WB (2007) Investigation of branes for vacuum membrane distillation. J Appl
corrugation phenomenon in the inner contour of Polym Sci 106:1482–1495
M

Melt Spinning The spinneret shows an outer and an inner tube.


A diluent can also be introduced into the inner
Khayet Mohamed tube of the spinneret to make a lumen of the
Department of Applied Physics I, Universidad hollow fiber. The fiber extruded from the spin-
Complutense de Madrid, Madrid, Spain neret enters in the water bath under a controlled
temperature to induce phase separation and solid-
ification by means of polymer crystallization.
Melt spinning is a fiber fabrication technique Simultaneously, the nascent fiber is wound by
from polymers or polymer/diluent systems that using a take-up winder at several speeds. The
can be melted. Both fibers (filaments) and hollow diluent present in the fiber is then following dif-
fibers can be prepared by melt spinning tech- ferent methods that depend on the type of the
nique. The polymer is first compressed, heated, diluent. Other than the dope solution, the vari-
and melted by an extrusion screw, then forced to ables involved in hollow fiber membrane prepa-
pass through a spinneret of different geometries. ration via the TIPS technique are the air gap
The polymer solidifies by cooling (thermal pre- distance, which is the distance from the spinneret
cipitation) after being extruded from the spin- to water bath or to take-up wheels, the spinning
neret and then collected by means of take-up temperature, the water bath temperature, the
wheels. The spinning rate in melt spinning take-up speed, the spin draw ratio, the extrusion
(thousands of meter per minute) is much higher rate of the blend, the flow rate of the diluent in the
than that used in the dry/wet spin technique inner tube of the spinneret, the cold stretching
(meters per minute) (Mulder 1992). through the air gap, the temperature of the poly-
It is possible to prepare both porous and mer/diluent blend and its composition, etc.
nonporous hollow fibers by thermal precipitation The TIPS technique is caused by a tempera-
also known as thermally induced phase separa- ture change and typically consists of the follow-
tion (TIPS). Figure 1 shows a typical example of ing basic steps (Khayet and Matsuura 2011;
the systems used (Khayet and Matsuura 2011; Lloyd 1990):
Matsuyama et al. 2003). A given amount of a
dope solution (polymer/diluent system) is mixed i. A homogeneous solution is first formed by
under a nitrogen atmosphere in the vessel heated melt blending a polymer and a liquid or solid
at a temperature above the melting temperature of having a low molecular weight and a high
the blend. The homogeneous polymer/diluent boiling point, referred to as the diluent (i.e.,
melt blend is then fed to a spinneret by a gear does not cause dissolution or swelling of the
pump under nitrogen pressure of about 0.2 MPa. polymer at room temperature). The initial
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1176-2
2 Melt Spinning

1.58 mm

0.83 mm
N2

polymer
solution

bore liquid

0.6 mm

mixing motor mixing vessel

spinneret
air gap

cool water bath

take-up winder

Melt Spinning, Fig. 1 Schematic diagram of a hollow fiber preparation system via thermally induced phase separation
(TIPS) technique (Reprinted from (Matsuyama et al. 2003). Copyright 2003, with kind permission from Elsevier)

temperature must be less than the boiling iv. The diluent(s) that is trapped in the polymer
point of the diluent and is typically matrix during phase separation and solidifi-
25–100  C greater than the melting tempera- cation is removed by solvent extraction
ture or glass transition temperature of the procedure.
polymer. The polymer must be stable at this v. The extractant is removed by evaporation to
initial temperature. To avoid confusion, the yield microporous structures if required.
term diluent will be used instead of solvent, vi. Posttreatment processing might be applied to
hereafter. The diluent acts as a solvent only improve the desired separation characteris-
when it can dissolve all polymers. When the tics of the TIPS membrane. Stretching might
solvent power decreases sufficiently so that be included in this step.
liquid-liquid demixing takes place, the term
solvent is not appropriate anymore. TIPS can be applied to a wide range of poly-
ii. The hot solution is extruded or spun in the mers, including those that cannot be otherwise
desired shape including a hollow fiber. formed into membranes because of poor solubil-
iii. The solution is cooled at controlled rate or ity in solvent.
quenched to induce phase separation and The type of phase separation (liquid-liquid
solidification. phase separation, solid-liquid phase separation,
combined liquid-liquid and solid-liquid phase
Melt Spinning 3

separation) that is likely to occur for a given Laxminarayan A, McGuire KS, Kim SS, Lloyd DR
system (composition and temperature) is indi- (1994) Effect of initial composition, phase separation
temperature and polymer crystallization on the forma-
cated by the phase diagram (Khayet and tion of microcellular structures via thermally induced
Matsuura 2011; Laxminarayan et al. 1994). This phase separation. Polymer 35:3060–3068
is a useful tool explaining the morphology and Lloyd DR (1990) Microporous membrane formation via
bulk structure of TIPS membranes. Polymers thermally-induced phase separation. I Solid-liquid
phase separation. J Membr Sci 52:239–261
such as polyethylene (PE), polypropylene (PP), Matsuyama H, Okafuji H, Maki T, Teramoto M, Kubota
and poly(2,6-dimethyl-1,4-phenylene ether) N (2003) Preparation of polyethylene hollow fiber
(PPE) were used in melt spinning (Khayet and membrane via thermally induced phase separation.
Matsuura 2011). J Membr Sci 223:119–126
Mulder M (1992) Basic principles of membrane technol-
ogy. Kluwer, Dordrecht

References

Khayet M, Matsuura T (2011) Membrane distillation:


principles and applications. Elsevier, Amsterdam
D

Dope Solution dope suitable for ▶ hollow fiber fabrication by


dry/wet spinning or wet spinning techniques gen-
Khayet Mohamed erally has a much greater viscosity and elasticity
Department of Applied Physics I, Universidad than that used for the fabrication of flat sheet
Complutense de Madrid, Madrid, Spain membranes by the phase inversion technique.
The used polymer limits the solvent(s) and the
non-solvent(s) that can be used to prepare the
Dope solution is a homogeneous thermodynami- dope solution for the phase inversion process.
cally stable polymer solution formed by a poly- Water is frequently used as a non-solvent. For
mer or a copolymer, solvent or a solvent mixture, example, among others, the solvents dimethyl
and/or additive(s) (i.e., the additive can be a sec- formamide (DMF) and dimethyl acetamide
ond polymer, a non-solvent, organic or inorganic (DMAC) were used to prepare dope solutions
particles of different sizes, etc.). It is also possible from polysulfone, poly(ether sulfone), poly
to add a non-solvent to the polymer solution to (vinylidene fluoride), polyacrylonitrile, cellulose
such an extent that all the components are still acetate, polyimide, or poly(ether imide).
miscible. In this case, care must be taken because To prepare membranes by thermal precipita-
demixing may occur by the addition of the tion, for example, thermally induced phase inver-
non-solvent to the polymer solution so that it sion (TIPS) membranes, the dope solution is a
becomes thermodynamically unstable. Some- polymer/diluent system adequate to form a
times nanoparticles or nanotubes are dispersed homogeneous melt blend, which will be cooled
in the polymer solution. or quenched to induce phase separation (i.e.,
To prepare a dope solution, the polymer must liquid–liquid phase separation, solid–liquid
be soluble in a solvent or a solvent mixture. The phase separation, or combined liquid–liquid and
solvent has a close solubility parameter with the solid–liquid phase separation). For TIPS mecha-
polymer. The solvent and the non-solvent must nism the diluent should be miscible with the
be miscible and the viscosity of the dope solution considered polymer at high temperatures, should
must be high (i.e., more than 100 P). have a relatively low molecular weight together
After preparing the polymer solution, this with a low volatility at high temperatures, and
should be filtered to remove impurities and insol- should be thermally stable at high temperatures.
uble contaminants. Subsequently, the resulted For example, the used diluent for poly(vinylidene
dope solution should be degassed before loading fluoride), PVDF, is dimethyl phthalate, dioctyl
into the dope vessel for fabrication of either flat phthalate, dioctyl sebacate, dibutyl phthalate,
sheet or ▶ hollow fiber membranes. The spinning
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1177-2
2 Dope Solution

P permeability of the fabricated phase inversion


membrane. In general, when the concentration
of the non-solvent additive is increased in the
Miscible dope solution, the pore size and porosity of the
region prepared membrane increase (Khayet and
Matsuura 2001).
Dope The maximum amount of non-solvent that can
solution a b c d Membrane be added to a dope solution can be determined
from the ternary phase diagram presenting the
Tie Immiscible composition of the polymer, solvent, and the
line region
non-solvent. In this case, the dope solution must
S NS be in one phase region where all the components
are completely miscible with each other. Figure 1
Dope Solution, Fig. 1 Schematic phase diagram of an
isothermal ternary system (polymer, P; solvent, S and shows an isothermal ternary system (polymer, P;
non-solvent, NS) solvent, S, non-solvent, NS). The pure compo-
nents (P, S, NS) are localized at the corners of
g-butyrolactone, propylene carbonate, or dibutyl the triangle, and any point within the triangle
sebacate. represents a mixture of all three components.
The parameters affecting the physical and Within a certain compositionally defined range
chemical characteristics of the dope solution are of thermodynamic states, all three components
the polymer, the solvent(s), the non-solvent addi- are completely miscible, whereas in a different
tive(s), and their concentrations as well as the range, the system decomposes into two distinct
temperature. These characteristics affect the phases. The solid black line is the liquid–liquid
structural morphology of the formed flat sheet boundary, called the binodal which separates the
membranes and hollow fibers. The polymer con- miscible region at the left from the immiscible
centration in the dope solution is one of the rele- region at the right. The thermodynamic parame-
vant factors affecting membrane structure. For ter describing the miscibility of two or more
example, the increase of the polymer concentra- components (e.g., polymer and diluent) is the
tion in the dope solution results in a high-volume Gibbs free energy of mixing, for which an expres-
fraction of polymer and consequently a low sion was given by the Flory-Huggins lattice the-
porosity and small pore size. A significant reduc- ory (Flory 1965).
tion of the porosity was observed with increasing During membrane preparation, the dope solu-
PVDF concentration in the spinning dope from tion at the left side of the binodal in the P-S axis is
15 to 20 wt% (Wu et al. 2007). However, over immersed in a non-solvent so that the final com-
this PVDF concentration range, no apparent position will be displaced to the right side in the
effect on the mean pore size of the prepared phase diagram toward the P-NS axis. Different
hollow fibers was observed. Fabrication of mem- composition paths can occur (Khayet and
branes by the phase inversion technique from Matsuura 2011). For example, the path (a, b, c,
dope solutions with a very low polymer concen- d) starts from a dope solution with a low initial
tration is practically impossible. For instance, polymer volume fraction on the P-S axis and the
when the polymer content is less than a threshold ratio of the rate of solvent outflux to that of the
value, for example, 10 wt% for PVDF, the non-solvent influx is relatively high. When the
resulting membranes become inconsistent and dope solution crosses the binodal, two separate
holes start to appear within the membrane (Ortiz phases will begin to form. Those are a polymer-
de Zárate et al. 1995). In the phase inversion rich phase represented by the upper end of the tie
process, non-solvent additive in the dope solution line and a polymer-poor phase represented by the
acts as a pore-forming agent improving the lower end of the tie line. If the amount of the
polymer-rich phase is large relative to the amount
Dope Solution 3

of the polymer-poor phase, droplets of the latter References


phase are dispersed in the continuous polymer-
rich phase and form pores in the continuous poly- Flory PJ (1965) Principles of polymer chemistry. Cornell
University Press, Ithaca
mer matrix. The obtained final membrane at the
Khayet M, Matsuura T (2001) Preparation and character-
P-NS axis is asymmetric (i.e., a dense surface ization of polyvinylidene fluoride membranes for
layer at the film/gelation media interface membrane distillation. Ind Eng Chem Res
followed by a porous sub-layer). The film com- 40:5710–5718
Khayet M, Matsuura T (2011) Membrane distillation:
position starts from the point “a,” passes through
principles and applications. Elsevier, Amsterdam
points “b” and “c” (polymer densification point), Ortiz de Zárate JM, Peña L, Mengual JI (1995) Character-
and finally reaches the point “d” along the com- ization of membrane distillation membranes prepared
position path. “b” is the point where the phase by phase inversion. Desalination 100:139–148
Wu B, Li K, Teo WK (2007) Preparation and characteri-
separation starts and “c” is the point where the
zation of poly(vinylidene fluoride) hollow fiber mem-
polymer solidification starts to occur. Exchange branes for vacuum membrane distillation. J Appl
of solvent and non-solvent will lead to the final Polym Sci 106:1482–1495
formation of the membrane, the porosity of which
is determined by the point on the P-NS line (e.g.,
point “d”) (Khayet and Matsuura 2011).
D

Dry Spinning the quality of the produced fibers. In dry/wet


spinning and wet spinning, precipitating liquids
Khayet Mohamed are involved (bore liquid, external coagulant). In
Department of Applied Physics I, Universidad dry spinning, the fiber does not need to be dried
Complutense de Madrid, Madrid, Spain like in wet spinning and dry/wet spinning. Exam-
ples of polymer used for production of fibers by
dry spinning are cellulose acetate,
Dry spinning is an extrusion technique used for polyacylonitrile, polyurethane, and fibers based
fabrication of fibers (filaments) or hollow fibers on poly-m-phenylene isophthalamide, polybenzi-
using a viscous dope solution containing polymer midazoles, polyamidoimides, and polyimides. In
(s) dissolved in a volatile solvent or in a solvent general, dry spinning is used for polymers that
mixture with a high volatility. The dope solution cannot be used in melt spinning. The concentra-
is pumped (extruded) through a filter and then tion of the spinning dope solution and the spin-
through a spinneret or tiny orifices (i.e., jets) in ning speeds is higher than those used in dry/wet
a heated drying chamber. As the dope solution spinning and wet spinning. Spinning speeds
exit the spinneret, air or an inert gas is used to range between 300 and 1000 m/min. The spin-
evaporate the solvent(s) so that the fiber solidifies ning rate in melt spinning (thousands of meters
and collected on a take-up wheel. Spinning is per minute) is much higher than that used in the
followed by stretching of the as-spun fibers to dry/wet spin technique (meters per minute)
orient the polymer chains along the gas gap (Mulder 1992).
(fiber axis). In dry spinning the as-spun fibers do When a polymer solution is extruded through
not come in contact with any precipitating liquid a tube in orifice spinneret, shear stress is induced
(bore liquid, external coagulant). Dry spinning within the spinneret (Fig. 1) (Khayet and
differs from dry/wet spinning and wet spinning Matsuura 2011). There are at least three forces
in that the solidification is achieved through (stresses) applied upon the dope solution:
evaporation of the solvent carried out by a stream (i) shear and elongation stresses within the spin-
of air or an inert gas. In dry spinning and melt neret, (ii) gravity induced by the weight of the
spinning, the dimensions of the spinneret are not spun hollow fiber, and (iii) stress induced by the
so crucial because the fiber dimensions are take-up system (i.e., wind-up drum or take-up
mainly determined by the ratio of the extrusion wheel). It is known that the stress affects dramat-
rate and “tearing rate” (Mulder 1992). The gas ically the polymer molecular orientation and
flow used for solvent evaporation and solidifica- relaxation at the outer surface of the nascent
tion of the fibers influences to a significant extent fiber. The effects of elongation and relaxation
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1178-2
2 Dry Spinning

Dry Spinning, b Bore fluid


Fig. 1 Schematic
presentation of die swell
(gas)
occurring in the nascent a Dope solution
fiber (a) and hollow fiber Dope Dope
(b) when extruded from a solution solution
spinneret

Spinneret Spinneret

Gas gap Gas gap

Formed fiber Hollow fiber

after exiting from the spinneret will play impor- elongation stress along the spin line is small as
tant roles on final hollow fiber structure. Further- spinning dope solution is a viscoelastic fluid or
more, the induced elongation stresses outside the might be enhanced if the spin line stress is high.
spinneret from gravity through the air gap com- In other words, the elongation stress caused by
plicate the kinetics and dynamics of the phase gravity along the spinning line becomes more
inversion process. In addition, non-Newtonian pronounced with increasing the distance between
polymer solutions may exhibit die swell and the spinneret or jets and the take-up wheel.
relaxation after exiting from spinneret.
Molecular chains tend to align themselves
much better, and this enhanced orientation causes References
the polymer molecules to pack closer to each
other leading to a tighter skin fiber structure. Khayet M, Matsuura T (2011) Membrane distillation:
principles and applications. Elsevier, Amsterdam
The molecular orientation induced by shear stress
Mulder M (1992) Basic principles of membrane technol-
within the spinneret might relax in the air gap ogy. Kluwer, Dordrecht
region, before reaching the take-up wheel, if the
E

External Coagulant in Fiber the hollow fiber strongly depend on the chemistry
Preparation and the composition of the coagulant. The molec-
ular sizes and solubility parameters of the used
Khayet Mohamed solvent and the internal and the external coagu-
Department of Applied Physics I, Universidad lant play important roles on hollow fiber mor-
Complutense de Madrid, Madrid, Spain phology. Solvent of a large size may have
difficulties to leach out during the coagulation
step. The difference in solubility parameters
External coagulant is a non-solvent liquid or a between the spinning dope solution and the bore
mixture of solvent/non-solvent in a collecting liquid (internal coagulant) or the external coagu-
bath (coagulation bath) used for fabrication of lant affects the coagulation rate and subsequently
fibers by the dry-/wet-spinning technique or the the porosity of the spun hollow fiber membrane.
wet-spinning technique. Coagulation of the The interactions between solvent and external
external surface of the nascent fiber can start coagulant and between solvent and polymer play
immediately after its extrusion from the spinneret important roles affecting the rate of polymer pre-
(wet spinning) or after the as-spun fiber crosses cipitation. The temperature of the external coag-
an air gap (i.e., distance between the spinneret ulant affects also the polymer precipitation rate.
and the coagulation bath) through which the The maximum amount of solvent that can be
external surface experiences coalescence and ori- added to the non-solvent in the coagulation bath
entation of polymer aggregates (wet/dry spin- can be roughly determined by the position of the
ning). In general, the nascent fiber is partially binodal (liquid-liquid boundary separating the
coagulated by the internal coagulant (bore liquid) miscible region from the immiscible one) in the
and/or through the air gap by solvent evaporation, ternary phase diagram presenting the composi-
and finally the coagulation is completed in the tion of the polymer, solvent, and non-solvent.
coagulation bath by an external coagulant. When the binodal shifts toward the polymer/sol-
The type of the external coagulant affects con- vent axis, more solvent can be added in the exter-
siderably the structural morphology of the nal coagulant. It is also possible to change from
resulted fiber. Usually, water is the preferred porous to nonporous external fiber surface by
external coagulant because of its low cost and adding solvent to the coagulation bath (Mulder
environmental friendliness. The proper choice 1992). For example, when a strong coagulant
of the coagulant is very important because such as water for poly(vinylidene fluoride),
the rate of demixing (i.e., phase separation) and PVDF, polymer is used for hollow fiber fabrica-
the resultant inner and outer surface structures of tion, a dense and smooth surface with no obvious
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1179-2
2 External Coagulant in Fiber Preparation

External Coagulant in Fiber Preparation, internal coagulant water and external coagulant 50 %
Fig. 1 Cross-sectional scanning electron microscopy ethanol in water (Reprinted from (Khayet et al. 2002).
(SEM) structure of PVDF hollow fiber membranes pre- Copyright 2002, with kind permission from Elsevier)
pared with different coagulants: (a) water coagulant; (b)

pores is formed. However, when a weaker coag- the mutual diffusivity of solvent/non-solvent
ulant is employed such as methanol, which may exchange and solubility parameters of the mate-
be mixed with water, the roughness of the formed rials involved in hollow fiber spinning. The addi-
hollow fiber surface may increase considerably tion of ethanol in water reduces the diffusion of
due partially to the formation of pores. These are non-solvent into the nascent hollow fiber mem-
the reasons for using the coagulants: 80 wt.% brane and consequently decreases the rate of pre-
N-methylpyrrolidone (NMP) aqueous solution cipitation. Khayet et al. (2002) observed an
by Wang et al. (2008) for preparation of PVDF increase of the external surface roughness of
hollow fiber membranes and 80 wt.% methanol PVDF hollow fibers when ethanol was added to
aqueous solution by Bonyadi and Chung (2007) the external coagulant and attributed the result to
for fabrication of dual hydrophilic/hydrophobic the increase of the pore size at the outer surface as
hollow fiber membranes for direct contact mem- ethanol was added in the coagulation bath.
brane distillation (DCMD) process. Figure 1
shows the effects of the external coagulant on
the cross-sectional structure of porous hydropho- References
bic hollow fiber membranes (Khayet et al. 2002).
Water and 50 % (by volume) ethanol in water Bonyadi S, Chung TS (2007) Flux enhancement in mem-
brane distillation by fabrication of dual layer
were used as internal and external coagulants. In
hydrophilic-hydrophobic hollow fiber membranes.
Fig. 1a prepared with water as internal and exter- J Membr Sci 306:134–146
nal coagulants, long finger-like voids are formed Khayet M, Feng CY, Khulbe KC, Matsuura T (2002)
near the inner surface, while smaller cavities are Preparation and characterization of polyvinylidene
fluoride hollow fiber membranes for ultrafiltration.
formed near the outer surface. Between the inner
Polymer 43:3879–3890
and outer layers, sponge-like structure appears. In Mulder M (1992) Basic principles of membrane technol-
Fig. 1b the outer layer is eliminated when ethanol ogy. Kluwer Academic Publishers, Dordrecht
is added to the external coagulant. The addition of Wang KY, Chung TS, Gryta M (2008) Hydrophobic
PVDF hollow fiber membranes with narrow pore size
ethanol delays the external coagulation process
distribution and ultra-skin for the fresh water produc-
and the finger-like structure changes to a sponge- tion through membrane distillation. Chem Eng Sci
like structure. The slow coagulation of the hollow 63:2587–2594
fiber membranes can be explained on the basis of
B

Bore Liquid: Solvent and (PVDF) polymer solution as an example, water


Non-solvent is a strong coagulant commonly used for fabrica-
tion of hollow fibers. In the dry/wet spinning or
Khayet Mohamed wet spinning, the polymer solution under gas
Department of Applied Physics, Universidad pressure is extruded from the annular space of
Complutense de Madrid, Madrid, Spain the spinneret, whereas the internal coagulant
(bore liquid) is driven through the central tube
of the spinneret either by gravity force or by
Bore injection liquid is an internal coagulant means of a circulation pump. Coagulation of the
pumped through the inner tube of the spinneret internal surface of the nascent fiber starts imme-
used for fabrication of hollow fibers by the diately after its extrusion from the spinneret,
dry/wet spinning technique or the wet spinning whereas the external surface experiences coales-
technique. Figure 1 shows schematic illustrations cence, and orientation of polymer aggregates
of the cross-sections of the spinneret used in these through the air gap before gelation in the external
techniques. The spinneret has a tube-in-orifice coagulation (i.e., non-solvent or non-solvent mix-
structure with typical dimensions 0.5–1 mm ture) bath. The air gap is the vertical distance
inner diameter and 0.9–2 mm outer diameter. between the spinneret and the liquid coagulation
The bore liquid is one of the controlling bath and it may vary from 0 (wet spinning) to
parameters of the wet spinning and dry/wet spin- more than 1 m (dry/wet spinning). The bore liq-
ning techniques used to fabricate hollow fibers. It uid and the solvent exchange by diffusion and
must be a non-solvent or a non-solvent mixture then the polymer solution become thermodynam-
exhibiting a low affinity with the polymer solu- ically unstable. Demixing may take place from
tion (dope solution). The solubility parameter of the bore side or lumen side and from the shell or
the bore liquid must be different from that of the outside of the as-spun fiber. Two types of
polymer to be coagulated. The interactions demixing are possible: liquid–liquid demixing
between solvent and coagulant and between sol- and gelation or crystallization. Gelation is not a
vent and polymer play important roles affecting phase separation process whereas crystallization
the rate of polymer precipitation (coagulation, involves a solid–liquid demixing. In order to
solidification). For poly(vinylidene fluoride) determine the composition or temperature at

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1180-4
2 Bore Liquid: Solvent and Non-solvent

a hollow fiber may increase considerably due par-


Polymer tially to the formation of pores. Figure 2 shows the
solution
effects of the bore liquid coagulant on the cross-
sectional structure of porous hydrophobic hollow
Bore
fibers prepared by the dry/wet spinning technique
liquid (Khayet et al. 2002). Water and 50 % (by volume)
ethanol in water were used as internal and external
Bore coagulants. Different cross-sectional structures
b liquid can be observed. In Fig. 2a prepared with water
as internal and external coagulants, long finger-
Polymer Polymer
like voids are formed near the inner surface, while
solution solution smaller cavities are formed near the outer surface.
Between the inner and outer layers, sponge-like
structure appears. The inner layer is reduced when
ethanol is added to the internal coagulant as can be
seen in Fig. 2b. A uniform sponge-like structure
extends over the entire hollow fiber cross-section,
in Fig. 2c, when ethanol is added to both the
Bore Liquid: Solvent and Non-solvent, internal and external coagulants. The addition of
Fig. 1 Transversal (a) and lateral (b) cross-sections of a ethanol delays the coagulation process, and a long
common spinneret used in dry/wet spinning and wet spin-
ning techniques finger-like structure changes to a short finger-like
structure and further to a sponge-like structure.
which the solution is no longer thermodynami- The slow coagulation of the hollow fibers can be
cally stable, turbidity or cloud points must be explained on the basis of the mutual diffusivity of
determined. Cloud points are defined as the solvent/non-solvent exchange and solubility
moment when the solution changes from clear parameters of the materials involved in hollow
to turbid. To localize the cloud point of a ternary fiber spinning. The addition of ethanol in water
system, a possible method is titration of polymer reduces the diffusion of non-solvent into the
solution containing polymer and solvent with nascent hollow fiber and consequently decreases
non-solvent or with a mixture of solvent and the rate of precipitation (coagulation, precipita-
non-solvent at a given temperature until perma- tion). The surface roughness increased when eth-
nent turbidity is detected. The turbidity point can anol was added to the bore liquid coagulant, which
be detected by turbidity measurements or light is due to the increase of the pore size. The pores at
scattering methods. the inner surfaces of the hollow fibers are larger
When a strong bore liquid coagulant such as than those at the outer surfaces, and the pore size
water for PVDF polymer is used for the fabrication increases both at the inner and at the outer surfaces
of a hollow fiber membrane, a dense and smooth as ethanol was added to the coagulants (Khayet
surface with no obvious pores is formed. How- et al. 2002). A decrease of the porosity of PVDF
ever, when a weaker coagulant is employed such hollow fibers was also observed with the addition
as methanol, which may be mixed with water, the of ethanol in the bore liquid.
roughness of the internal surface of the formed
Bore Liquid: Solvent and Non-solvent 3

Bore Liquid: Solvent and Non-solvent, Fig. 2 Cross- coagulant, (b) internal coagulant 50 % ethanol in water
sectional scanning electron microscopy (SEM) structure and external coagulant water, (c) 50 % ethanol in water
of PVDF hollow fiber membranes prepared by wet/dry coagulant (Reprinted from Khayet et al. (2002), Copyright
spinning technique with different coagulants: (a) water 2002, with kind permission from Elsevier)

Reference fluoride hollow fiber membranes for ultrafiltration.


Polymer 43:3879–3890
Khayet M, Feng CY, Khulbe KC, Matsuura T (2002)
Preparation and characterization of polyvinylidene
M

Membrane (Definition, Function, Separation of a mixture in a membrane pro-


Structure) cess is the result of different transport rates of
different components through the membrane.
Lidietta Giorno and Enrico Drioli The transport rate of a component through a
Institute on Membrane Technology, National membrane is determined by driving forces such
Research Council of Italy, ITM-CNR, National as concentration, pressure, temperature, and elec-
Research Council of Italy, Rende(CS), Calabria, trical potential gradients, as well as by the con-
Italy centration and mobility of the component in the
membrane matrix.
A membrane can be homogeneous or hetero-
Synonyms geneous, symmetric or asymmetric in structure
(Strathmann et al. 2006). It may be solid or liquid
Membrane classification; Membrane definition; and may consist of organic, inorganic, or biolog-
Membrane function ical materials as well as a mixture of them. Mem-
branes made of inorganic components dispersed
A precise and complete definition of a membrane in the organic matrix are called mixed matrix
that covers all its aspects is rather difficult, even membranes. Membranes made of biological
when the discussion is limited to synthetic struc- components contained in organic or inorganic
tures. Various definitions have been reported in materials are called biohybrid membranes.
the literature, most of them focusing on the selec- When membranes are engineered with materials
tive properties of the membrane. For example, that transfer principles from biology, they are
Lonsdale defined a synthetic membrane as an termed biomimetic membranes. Bioinspired
interphase that separates two phases and restricts membranes are a broader term compared to
the transport of various components in a specific biomimetic. They are synthetic membranes that
manner (Lonsdale et al. 1982). In new membrane mimic the structure and function of their natural
processes, such as membrane contactors, the counterpart. A biomimetic membrane is also
membrane is a nonselective barrier that separates bioinspired, but not necessarily the other way
and contacts two adjacent phases. Therefore, in round.
the most general sense, we can define a mem- A membrane may be neutral or it may carry
brane as a discontinuous phase between two adja- positive or negative charges, or functional groups
cent phases that permits the exchange of matter, with specific binding or complexing abilities. Its
energy, and information between the phases with thickness can be less than 100 nm to more than a
selective or nonselective properties. millimeter. The electrical resistance may vary
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1187-2
2 Membrane (Definition, Function, Structure)

a membrane with b membrane with no specific


specific selectivity component selectivity

R1 R2

R3

liquid vapour
phase phase

R1 R2 R1 R2

R3 R3

driving force driving force


ΔC, Δp, ΔT ΔC, Δp, ΔT

Membrane (Definition, Function, Structure), separates a liquid and a vapor phase and allows passage of
Fig. 1 Schematic drawing illustrating (a) a membrane vapor molecules but is not selective for the transport of
which is selective for the transport of different compo- different components
nents such as two enantiomers and (b) a membrane which

from more than 1,000,000 Ω cm2 to less than 1 Ω membrane which is highly selective and capable
cm2. of separating, e.g., two enantiomers, and (b) a
The term “membrane,” therefore, includes a membrane that acts as a barrier between two
great variety of materials and structures, and a phases and avoids the mixing of the phases but
membrane can often be better described by its has no selective properties related to the transport
function rather than by its structure. Some mate- of different components from one phase to the
rials, such as protective coatings or packaging other.
materials, show typical membrane properties A porous structure represents a very simple
and are in fact membranes. Most materials func- form of a membrane, which closely resembles
tioning as membranes have the characteristic the conventional filter as far as the mode of sep-
property in common of restricting the passage of aration is concerned. These membranes consist of
different components in a very specific manner. a solid matrix with defined holes or pores which
In some cases, they may restrict the passage of the have diameters ranging from less than 1 nm to
same component, depending on the state: a more than 10 mm. The macromolecular size of the
hydrophobic polymeric membrane may allow species to be separated plays an important role in
the passage of water as vapor phase but not as determining the pore size of the membrane to be
liquid phase, as, for example, in membrane dis- utilized and the related membrane process.
tillation. In other cases, e.g., membrane Porous membranes with average pore diameters
contactors, the porous structure of the membrane larger than 50 nm are classified as macroporous,
material functions as a barrier that keeps in con- and those with average pore diameters in the
tact two adjacent phases between which a mass intermediate range between 2 and 50 nm are
transfer occurs and separates them at the same classified as mesoporous. Membranes with
time. In this case the membrane has no direct average pore diameters between 0.1 and 2 nm
effect on the transport of various components are classified as microporous. Dense membranes
and is nonselective toward the passing species. have no individual permanent pores, but the
The concept of a selective and nonselective mem- separation occurs through fluctuating free
brane is illustrated in Fig. 1 which shows (a) a volumes, by solution-diffusion mechanism
Membrane (Definition, Function, Structure) 3

Membrane (Definition, Function, Structure), Fig. 2 Schematic classification of membranes, related processes, and
separated components

Membrane (Definition, Function, Structure), Fig. 3 Porous symmetric (a) and asymmetric membrane (b)

(Strathmann et al. 2010). The schematic repre- over the membrane cross section, or they can be
sentation of such classification is illustrated in asymmetric (Fig. 3b), i.e., the pore diameters
Fig. 2. increase from one side of the membrane to the
In pressure-driven membrane processes, the other typically by a factor of 10–1,000.
separation of the various components is achieved The mechanism by which certain components
by a sieving mechanism with the pore diameters are transported through a membrane can also be
and the particle sizes being the determining very different. In some membranes, for example,
parameters. In thermally driven membrane pro- the transport is based on viscous flow of a mixture
cesses, the separation is based on the principle of through individual pores of the membrane caused
phase equilibrium, and the non-wettability of by a hydrostatic pressure difference between the
membrane pores is the determining parameter. two phases separated by the membrane. This type
Membrane structure may be symmetric of transport is referred to as viscous flow. The
(Fig. 3a), i.e., the pore diameters do not vary components that permeate through the membrane
4 Membrane (Definition, Function, Structure)

a b

Membrane (Definition, Function, Structure), Fig. 4 Schematic diagram illustrating (a) the sieving mechanism of a
porous membrane and (b) the solution-diffusion mechanism in a nonporous membrane

Material Configuration
polymer flat-sheet
ceramic Membrane spiral wound
glass classification tubular
metal capillary
liquid hollow fiber

composite structures:
homogeneous skin layer
Structure
symmetric symmetric asymmetric
asymmetric
integral asymmetric

homogeneous films cylindrical pores sponge-type structures porous skin layer homogeneous skin layer

Membrane (Definition, Function, Structure), Fig. 5 General classification of membranes

are transported by convective flow through diffusivity of components into the membrane
macropores under a pressure gradient as driving material as indicated in (Fig. 4b).
force and the separation occurs because of size Fick’s law describes this type of transport. The
exclusion as indicated in (Fig. 4a). Darcy’s Law diffusion of molecules through homogeneous
describes this type of transport. It is the dominant dense membranes occurs through the free volume
form of mass transport in micro- and ultrafiltra- elements, or empty spaces between polymer
tion but also occurs in other membrane processes. chains caused by thermal motion of the polymer
If the transport through a membrane is based molecules, which fluctuate in position and vol-
on the solution and diffusion of individual mole- ume on the same time scale as the molecule
cules in the nonporous membrane matrix due to a permeates. The transition between fluctuating
concentration or chemical potential gradient, the free volumes and individual permanent pores is
transport is referred to as diffusion. The separa- controversial. In general it is considered in the
tion occurs because of different solubility and range of 5–10 Å in diameter.
Membrane (Definition, Function, Structure) 5

This form of mass transport is dominant in References


reverse osmosis, gas separation, and
pervaporation but it may occur in other Lonsdale HK (1982) The growth of membrane technol-
ogy. J Membr Sci 10:81
processes, too.
Strathmann H, Giorno L, Drioli E (2006) An introduction
If an electrical potential gradient across the to membrane science and technology. CNR Publisher,
membrane is applied to achieve the desired trans- Roma. ISBN 88-8080-063-9
port of certain components through the mem- Strathmann H, Giorno L, Drioli E (2010) Basic aspects in
polymeric membrane preparation, in Comprehensive
brane, the transport is referred to as migration.
membrane science and engineering, E. Drioli, L.
Migration occurs in electrodialysis and related Giorno Eds, Elsevier BV, pp. 91-111, ISBN: 978-0-
processes and is limited to the transport of com- 444-53204-6
ponents carrying electrical charges such as ions.
The general classification of membranes, on
the basis of material, structure, and configuration,
is illustrated in Fig. 5.
M

Membrane Bioreactors for Cell anchorage-dependent cells, and (iv) protection


Growth of cells from shear stress. The efficiency of the
overall system depends on the cells (viability,
Loredana De Bartolo functions, density), membranes (configuration,
Institute on Membrane Technology, ITM-CNR, structure, size, morphology, pore size distribu-
National Research Council of Italy, Rende(CS), tion, physicochemical and mechanical proper-
Italy ties), and hydrodynamic parameters (flow rate,
transmembrane pressure, residence time, shear
stress, etc.). A critical point in the design of an
Membrane bioreactors composed of semiperme- efficient membrane bioreactor for cell growth is
able membranes and bioreactors are very attrac- the overall transmembrane mass flux of metabo-
tive for the culture of animal, plant, and microbial lites, catabolites, cell regulatory, and related sol-
cells. For mammalian cell cultures, membrane uble factors that need to be considered.
bioreactors are mainly used to produce biochem- Molecules contained in the culture medium,
icals such as vaccines, interferons, hormones, which are fed and produced by cells, are com-
growth factors, viruses, and monoclonal anti- prised on a wide range of molecular sizes (from
bodies and to act as artificial organs. More small electrolytes to large proteins) and physico-
recently, membrane bioreactors found applica- chemical properties (hydrophilic, hydrophobic
tions in the area of regenerative medicine for molecules). The transport of low MW nutrients
developing functional tissues from cells in com- and metabolites is assumed to occur by diffusion,
bination with a suitable matrix to support and whereas convection phenomena are supposed to
accelerate regenerative healing. In these devices, regulate the mass transfer of macromolecular
usually cells are immobilized in a compartment species and proteins (Giorno et al. 2011). Surface
separate from the feed medium containing nutri- properties of membranes need to be also consid-
ents that diffuse through the membrane to the cell ered in the design of a membrane bioreactor for
compartment. Membrane with suitable MWCO the culture and expansion of adherent cells that
allows the retention of cells and the separation of are in tight contact with the membrane surface.
cell products from the feeding stream. Multiple Membranes should have surface characteristics
functions are performed by membrane in the bio- in terms of morphology and physicochemical
reactor: (i) compartmentalization of cells, (ii) the and mechanical properties that favor the adhesion
selective transport of nutrients and metabolites to process and the integration of cells. Membrane
the cells and the removal of catabolites and cell bioreactors have been investigated for the culture
products, (iii) wide surface for adhesion of of lymphocytes, liver cells, embryonic stem cells,
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1190-1
2 Membrane Bioreactors for Cell Growth

progenitor cells, and stem cells. These devices improve the mass transfer (Gerlach et al. 1994).
have been used in replacement therapy for acute Spirally wound bioreactor has been proposed for
and chronic organ failure and in the management the culture of hepatocytes and other mammalian
of immunological disease as well as in tissue cells. This bioreactor consists of spiral-wound
engineering for the realization of tissue- membranes, and some devices include also a
engineered constructs and defined models layer of polypropylene hollow fiber membranes
supporting investigations on cell function, tissue for cell oxygenation (Flendrig et al. 1997). Bio-
development, and drug testing. Different config- reactors using multibore capillaries have been
urations of membrane bioreactor have been developed in the last years for the culture of
explored for the culture and growth of mamma- human hepatocytes (De Bartolo et al. 2007a).
lian cells. Primary cells, immortalized cells, and This device is composed of multibore membranes
stem cells can be cultured (a) on flat-sheet mem- of modified poly(ethersulfone) constituted of
branes, (b) in the lumen or shell of hollow fiber seven compartments represented by seven capil-
membranes in suspension or attached to the mem- laries arranged in one single fiber. The seven
brane surface, (c) in a network of hollow fiber compartments communicate through a porous
membranes, (d) in a spirally wound membrane foamy support structure that is located in between
device, (e) in multibore fibers, and (f) in the capillaries. In this bioreactor human hepato-
gas-permeable membrane bioreactor. Flat mem- cytes have been cultured inside the lumen of the
brane bioreactor is a simple device that has been multibore fibers and lumen in the shell compart-
developed for the small-scale culture of cells ment. In the last years membrane bioreactors
(e.g., neurons, hepatocytes) as tool for drug have been developed for the expansion and
screening and toxicological studies (De Bartolo transdifferentiation of stem cells to be used in
et al. 2006a). In this device a microporous flat- cell therapy and tissue engineering applications
sheet membrane separates the medium compart- (Salerno et al. 2013).
ment from the cells that are adhered on the mem-
brane. Advanced bioreactors use additionally
gas-permeable membranes (e.g., fluorocarbon
References
membranes), which are permeable to oxygen,
carbon dioxide, and water vapor, in order to De Bartolo L, Salerno S, Giorno L, Morelli S, Barbieri G,
improve the oxygenation of cells. In this device Curcio E, Rende M, Drioli E (2006a) Membrane bio-
cells receive oxygen directly from the bottom reactor using pig hepatocytes for in vitro evaluation of
membrane sheet where they are seeded and indi- anti-inflammatory drugs. Catal Today 118:172–180
De Bartolo L, Salerno S, Morelli S, Giorno L, Rende M,
rectly from the microporous membrane in contact Memoli B, Procino A, Andreucci VE, Bader A, Drioli
with the medium overlaying the cells (De Bartolo E (2006b) Long-term maintenance of human hepato-
et al. 2006b). Hollow fiber membrane bioreactors cyte in oxygen permeable membrane bioreactor. Bio-
are the most used bioreactors for high cell density materials 27(27):4794–4803
De Bartolo L, Morelli S, Rende M, Campana C, Salerno S,
culture. In these devices cells usually are cultured Quintiero N, Drioli E (2007a) Human hepatocyte mor-
in the shell of a bundle of hollow fiber mem- phology and functions in a multibore fiber bioreactor.
branes parallel-assembled, and the medium Macromol Biosci 7:671–680
flows in the lumen (De Bartolo et al. 2007b). De Bartolo L, Piscioneri A, Cotroneo G, Salerno S,
Tasselli F, Campana C, Morelli S, Rende M, Caroleo
Alternatively cells can be cultured inside the MC, Bossio M, Drioli E (2007b) Human lymphocyte
lumen of hollow fiber and the medium flows in PEEK-WC hollow fiber membrane bioreactor.
the shell (Demetriou et al. 1986). In both cases J Biotechnol 132:65–75
the medium and cell compartments communicate Demetriou AA, Whiting JF, Levenson AM et al (1986)
New method of hepatocyte transplantation and extra-
through the pores of the fiber wall. Advanced corporeal liver support. Ann Surg 204(3):259–270
designs of bioreactors using a network of hollow Flendrig LM, La Soe JW, Joerning GGA et al (1997) In
fiber membranes with different properties have vitro evaluation of a novel bioreactor based on an
been developed for the culture of cells in order to integral oxygenator and a spirally wound nonwoven
Membrane Bioreactors for Cell Growth 3

polyester matrix for hepatocyte culture as small aggre- biotechnology, 2nd edn, vol 2. Elsevier, Amsterdam/
gates. J Hepatol 26:1379–1392 Oxford/Walthaman pp 263–288.
Gerlach JC, Schnoy N, Smith MD, Neuhaus P (1994) Salerno S, Piscioneri A, Morelli S, Al-Fageeh MB,
Hepatocyte culture between woven capillary net- Drioli E, De Bartolo L (2013) Membrane bioreactor
works: a microscopy study. Artif Organs 18:226–230 for expansion and differentiation of embryonic liver
Giorno L, De Bartolo L, Drioli E (2011) Membrane bio- cells. Ind Eng Chem Res 52(31):10387–10395
reactors. In: Moo-Young M (ed) Comprehensive
H

Hollow Fiber Membrane Bioreactor As bioreactors, they are extensively used for
for Cell Growth production of biochemicals and for the develop-
ment of bioartificial organs. Recently they found
Loredana De Bartolo applications in tissue engineering applications for
Institute on Membrane Technology, ITM-CNR, the development of tissue constructs, cell ther-
National Research Council of Italy, Rende (CS), apy, and the expansion and transdifferentiation of
Italy stem cells. Hollow fiber bioreactor offers several
advantages for the culture and growth of adherent
and suspension cells including: (i) an in vivo-like
Hollow fiber membrane bioreactor consists of microenvironment regarding nutrient supply and
hollow fiber membranes parallel-assembled in metabolic waste removal as each fiber replicates
an external shell, which is usually in the shape a blood capillary, (ii) high surface area to volume
of a cylinder. The fibers are potted in the shell, ratio, (iii) cells can be grown to high density,
thus creating a medium and a cell compartment (iv) cells are protected from shear stress, and
which are separated by the membranes. Hollow (v) support of three-dimensional growth of cells
fiber membranes of suitable MWCO separate for the development of tissue-engineered con-
cells from the medium compartment allowing structs. Different types of polymers
the communication between the compartments (polyethersulfone, polysulfone, polyacryloni-
through the pores of fiber wall. Depending on trile, modified polyetheretherketone, polyamide,
the pore sizes, the passage of nutrients, metabo- cellulose acetate, etc.), generally hydrophilic
lites, and catabolites occurs and cells are retained. polymers or with moderate wettability, are used
The principle of a hollow fiber bioreactor based for the development of hollow fiber bioreactors in
on hemodialyzer modules was first described by order to favor the adhesion of cells or the
Knazek (Knazek et al. 1972). Usually cells are exchange of medium. Hydrophobic hollow fibers
cultured in suspension or attached to the outer (e.g., polypropylene) are included in some
surface of the membranes in the extracapillary devices for a separate oxygenation of cells
space. Culture medium containing nutrients (Flendrig et al. 1997). A major drawback of the
flows in the lumen of the fibers and diffuses out hollow fiber bioreactors is represented by the
through the pores of the fiber wall to the cells. mass transfer resistance due to the membrane
The metabolic species together with waste mole- because while it separates cells from the medium
cules produced by cells permeates back into the compartment, it does reduce diffusion of nutri-
fibers and is removed from cell compartment ents and oxygen to the cells. In addition, fouling
(Fig. 1). due to the adsorption of plasma proteins or the
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1191-1
2 Hollow Fiber Membrane Bioreactor for Cell Growth

a b

Hollow fiber Culture medium


membranes flow

Culture
cells medium flow Hollow fiber
membranes cells

Hollow Fiber Membrane Bioreactor for Cell Growth, cultured in the extracapillary space, and the medium flows
Fig. 1 Schematic diagram of hollow fiber membrane in the lumen of fibers; (b) cells are cultured in the lumen of
bioreactor used for cell culture and growth: (a) cells are fiber, and the medium flows in the extracapillary space

development of biofilms further increases the hepatocytes, pancreatic islets, neurons, osteo-
resistance to mass transport. In the membrane blasts, fibroblasts), cell lines, progenitor cells,
bioreactors, mass transfer is determined by the and stem cells (De Bartolo and Bader 2013).
MWCO or pore diameter of membrane and Usually cells are cultured in adhesion or suspen-
occurs by diffusion and/or convection in response sion outside the fibers, and the medium flows in
to existing transmembrane concentration or pres- the lumen of fibers (De Bartolo et al. 2007a). In
sure gradients. Most of the bioreactors use mem- other bioreactors cells are cultured inside the
branes with MWCO ranging from 70 to 100 kDa lumen of fibers, and the medium flows in the
that allow the transport of small molecules that shell of fiber (Fig. 1) (Nyberg et al. 1994). More
are fed or produced by cells but exclude proteins complex devices have been explored for the cul-
with high MW such as immunoglobulins and ture of hepatocytes, stem cells, and progenitor
cells. These membranes provide cells that include the use of different fibers.
immunoprotection, which is important when the A bioreactor with four interwoven independent
devices are used in the organ replacement therapy capillary membrane systems that serve different
in order to avoid the passage of immunocompe- functions has been developed by Gerlach
tent species present in the patient’s blood. Other et al. (1994). The cells are cultured on the outer
bioreactors use microporous membranes with a surface and among the capillaries. Each fiber type
large pore diameter (0.2 mm) that permit the free exhibits a different function: silastic membranes
passage of proteins, toxins, and clotting factors, for oxygen supply and removal of carbon diox-
but they exclude the passage of cells. The advan- ide, polyamide fiber for the plasma inflow,
tage of using a membrane with large pore diam- polyethersulfone fiber for the plasma outflow,
eter is that it increases the fluid convection and hydrophilic polypropylene membranes for
improving the mass transfer conditions. Several the sinusoidal endothelial coculture. A crossed
hollow fiber membrane bioreactors have been hollow fiber membrane bioreactor was developed
developed for the culture of cells that grow in as an in vitro liver tissue model to study disease,
adhesion and/or in suspension. Different config- drugs, and therapeutic molecules alternative to
urations have been investigated for the culture animal experimentation (De Bartolo
and growth of primary cells (e.g., lymphocytes, et al. 2009). The bioreactor consists of two
Hollow Fiber Membrane Bioreactor for Cell Growth 3

types of fibers with different MWCO and physi- monitor key culture parameters (pH, temperature,
cochemical properties cross-assembled in alter- oxygen, etc.), and to guide the transdiffer-
nating manner: modified polyetheretherketone entiation of cells by engineering membranes
and polyethersulfone used for the medium inflow with targeted properties.
and outflow, respectively. The combination of
these two fiber sets produces an extracapillary
network for the adhesion of cells and a high References
mass exchange through the crossflow of culture
medium. This bioreactor has been developed for De Bartolo L, Bader A (2013) Biomaterials for stem cell
therapy: state of art and vision for the future. CRC
the culture of human hepatocytes and expansion
Press, Boca Raton
and differentiation of liver progenitor cells. De Bartolo L, Piscioneri A, Cotroneo G, Salerno S,
Multibore fiber membrane bioreactor consisting Tasselli F, Campana C, Morelli S, Rende M, Caroleo
of modified polyethersulfone fiber has been MC, Bossio M, Drioli E (2007a) Human lymphocyte
PEEK-WC hollow fiber membrane bioreactor.
developed for the long-term maintenance of
J Biotechnol 132:65–75
human hepatocytes. Each fiber is composed of De Bartolo L, Morelli S, Rende M, Campana C, Salerno S,
seven compartments that communicate through Quintiero N, Drioli E (2007b) Human hepatocyte mor-
a porous foamy support structure that is located in phology and functions in a multibore fiber bioreactor.
Macromol Biosci 7:671–680
between the capillaries. Cells have been cultured
De Bartolo L, Salerno S, Curcio E, Piscioneri A, Rende M,
inside the lumen of the multibore fibers and Morelli S, Tasselli F, Bader A, Drioli E (2009) Human
lumen in the shell compartment (De Bartolo hepatocyte functions in a crossed hollow fiber mem-
et al. 2007b). brane bioreactor. Biomaterials 30:2531–2543
Flendrig LM, La Soe JW, Joerning GGA et al (1997) In
Hollow fiber membrane bioreactors have a
vitro evaluation of a novel bioreactor based on an
great potential for the expansion and differentia- integral oxygenator and a spirally wound nonwoven
tion of embryonic and adult stem cells, which polyestermatrix for hepatocyte culture as small aggre-
have ability to either self-renew or differentiate gates. J Hepatol 26:1379–1392
Gerlach JC, Schnoy N, Smith MD, Neuhaus P (1994)
into multiple cell lineages. These properties make
Hepatocyte culture between woven capillary net-
stem cells attractive as a cell source for cell works: a microscopy study. Artif Organs 18:226–230
therapies, tissue engineering, and model systems Knazek RA, Gullino PM, Kohler PO, Dedrick RL
for drug screening. Depending on the application, (1972) Cell culture on artificial capillaries: an
approach to tissue growth in vitro. Science 178:65–66
hollow fiber membrane bioreactors can be used
Nyberg SL, Remmel RP, Mann HJ et al (1994) Primary
for the production of expanded stem cells with outperform hep G2 cells as source of biotransforma-
uniform properties and/or for a controlled and tion functions in a bioartificial liver. Ann Surg
reproducible differentiation into selected mature 220:59–67
Salerno S, Piscioneri A, Morelli S, Al-Fageeh MB,
cell types (Salerno et al. 2013). They are partic-
Drioli E, De Bartolo L (2013) Membrane bioreactor
ularly advantageous with respect to the other for expansion and differentiation of embryonic liver
culture systems because of their capacity to cells. Ind Eng Chem Res 52(31):10387–10395
ensure a more homogeneous environment, to
A

Acute Kidney Injury (AKI) membrane (hemodialysis) or a biological mem-


brane (peritoneal dialysis) can be utilized. The
Loredana De Bartolo membrane-based treatments involve pumping
National Research Council of Italy, Institute on patient’s blood from the body through a mem-
Membrane Technology, CNR-ITM, Rende (CS), brane device that acts as an artificial kidney by
Italy separating waste products including toxins and
excess water from the blood. The therapies for
the treatment of patients with acute renal failure
Synonyms are not limited to dialysis but rather include other
modalities. Hemofiltration has been developed
Membrane artificial organs to overcome the reduced efficacy of diffusion
Acute kidney injury (AKI) or acute renal fail- for molecules with middle and large MW. In
ure indicates kidney injury from less severe forms this process the driving force is a hydrostatic
of injury to more advanced injury when acute pressure gradient that induces a large flux of
kidney failure may require renal replacement water across the membrane from blood side to
therapy. Acute kidney failure occurs when kid- the filtrate side. As a result the rate of solute
neys loss their functions that include excretion of removal is proportional to the applied pressure.
wastes, acid-base homeostasis, osmolality regu- Hemodiafiltration is the combination of hemodi-
lation, blood pressure regulation, and hormone alysis and hemofiltration processes. The high rate
secretion (Waikar et al. 2008). When kidneys of ultrafiltration is combined with the efficient
lose their filtering ability, dangerous levels of diffusion overcoming the disadvantages related
wastes may accumulate, resulting in an increas- to each single treatment.
ingly toxic blood stream and fluid overload.
Acute kidney failure requires replacement ther-
apy that includes: hemodialysis, peritoneal dial-
References
ysis, hemofiltration, hemodiafiltration, and renal
transplantation. Dialysis treatment involves the Waikar SS, Liu KD, Chertow GM (2008) Diagnosis,
diffusion of solutes through a semipermeable epidemiology and outcomes of acute kidney Injury.
membrane driven by a concentration gradient. Clin J Am Soc Nephrol 3:3844–3861
For the treatment of uremic patients, an artificial

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1192-1
A

Artificial Lung Membrane oxygenators can be used in two


principal modes: to imitate the function of the
Loredana De Bartolo and Sabrina Morelli lungs in cardiopulmonary bypass (CPB) and to
National Research Council of Italy, Institute on oxygenate blood in longer-term life support,
Membrane Technology, CNR-ITM, Rende(CS), termed extracorporeal membrane oxygenation
Italy (ECMO). A membrane oxygenator consists of a
thin gas permeable membrane separating the
blood and gas flows in the CPB circuit; oxygen
The artificial lung is a medical device used to take diffuses from the gas side into the blood, and
over or supplement the function of the lung which carbon dioxide diffuses from the blood into the
is to oxygenate the blood and remove carbon gas for disposal.
dioxide. Preliminary efforts to design, fabricate, and
Such a device can replace entirely the pulmo- test membrane artificial lungs have been reported
nary gas exchange or assist the deficient gas since the 1950s. The early artificial lungs used
transfer capacity of the natural organ, either tem- relatively impermeable polyethylene or Teflon
porarily, with the hope that the healing process homogeneous membranes, and when more highly
will eventually repair the diseased organ, or per- permeable silicone rubber membranes were
manently, when irreversible lung damage leaves introduced in the 1960s (and as hollow fibers in
the patient permanently disabled. 1971), the membrane oxygenator became com-
Artificial lung can be used as a bridge to lung mercially successful. The introduction of micro-
transplantation, as a support device immediately porous hollow fibers with very low resistance to
post-lung transplant, and as a rescue and/or sup- mass transfer revolutionized the design of mem-
plement to mechanical ventilation during the brane modules, as the limiting factor to oxygen-
treatment of severe respiratory failure (Diaz- ator performance became the blood resistance
Guzman et al. 2013; Javidfar and Bacchetta (Martin and Zwischenberger 2013).
2012). Current designs of oxygenator typically use an
Current artificial lungs are also known as extraluminal flow regime, where the blood flows
blood oxygenators and are modules composed outside the gas-filled hollow fibers, for short-term
of bundles of hollow fiber membranes designed life support, while only the homogeneous mem-
to bring blood and gas phases in intimate contact branes are approved for long-term use.
separated by only the thin walls of the hollow The key design considerations in blood oxy-
fibers. genators include minimizing the resistance to
blood flow, reducing the priming volume,
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1195-1
2 Artificial Lung

ensuring easy debubbling at setup, and minimiz- References


ing blood activation and thrombogenicity.
The fabrication or wrapping of the fiber bun- Diaz-Guzman E, Hoopes CW, Zwischenberger JB
(2013) The evolution of extracorporeal life support as
dle in a blood oxygenator can be important as the
a bridge to lung transplantation. ASAIO J 59:3–10
geometry obtained impacts diffusional boundary Javidfar J, Bacchetta M (2012) Bridge to lung transplan-
layers, secondary flows, and gas exchange tation with extracorporeal membrane oxygenation
efficiency. support. Curr Opin Organ Transplant 17:496–502
Martin JT, Zwischenberger JB (2013) Artificial lung and
Looking ahead, current challenges in
novel devices for respiratory support. Semin Thorac
bioartificial lung engineering include creation of Cardiovasc Surg 25:70–75
ideal scaffold materials, differentiation and Song JJ, Ott HC (2012) Bioartificial lung engineering. Am
expansion of lung-specific cell populations, and J Transplant 12:283–288
full maturation of engineered constructs to pro-
vide graft longevity after implantation in vivo
(Sond and Ott 2012).
M

Membrane Biomaterial Membrane-based biomaterials can be realized


with different properties on the basis of the func-
Loredana De Bartolo tions to be performed. Membranes can be porous
Institute on Membrane Technology, National or dense, hydrophilic or hydrophobic, natural or
Research Council of Italy, Rende (CS), Italy synthetic, biodegradable or not biodegradable,
and stiff or elastic. However, all membranes
properties play an important role in the interac-
Membrane biomaterial is any material consti- tions with cells or biological fluids. Physico-
tuted of membrane that is in contact with biolog- chemical properties, morphology, roughness,
ical fluids, organs, tissues, and cells (Williams permeability, and mechanical characteristics
2009). Membranes are used as components of affect the biological response and consequen-
medical devices and implants, drug delivery sys- tially the performance of the membrane.
tems, diagnostic assays, and bioreactor and As a result, the biocompatibility and
bioseparation processes. They are employed in cytocompatibility of the membrane biomaterial
the replacement therapy for acute and chronic are dependent on its properties related to the
organ failure and in the management of immuno- application in cells, tissues, organs, and blood.
logical disease as well as in the tissue engineering To meet the needs of the biomedical require-
for the realization of tissue-engineered constructs ments, membranes have to be compatible with
and defined models supporting investigations on biological systems performing their function with
cell function, tissue development, and drug test- an appropriate host response (Ratner et al. 2012).
ing. In many clinical therapeutic blood processes The interactions may involve, for example, plate-
are used membrane devices for the removal of let aggregation and blood coagulation in the case
endogenous or exogenous toxins from blood of blood-contacting devices, immune response,
(hemodialysis, hemofiltration, hemodiafiltration, and foreign body reactions when the membrane
plasmapheresis) or for the gas exchange with biomaterials or devices are implanted in the body.
blood (blood oxygenation) (De Bartolo and The interactions with cells may involve a struc-
Drioli 1998). Membranes of suitable molecular tural and functional connection or may lead to the
weight cutoff are used in bioartificial organs (e.g., cell death and nonviable tissue-engineered
the pancreas, liver) for compartmentalization of constructs.
cells and as selective barriers to prevent immune The most common synthetic membranes used
system components from getting into contact in biomedical applications are made of cellulose
with the implant while allowing nutrients and acetate (CA), nitrocellulose (CN), and cellulose
metabolites to permeate freely to and from cells. esters (CE), polysulfone (PS), polyethersulfone
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1197-2
2 Membrane Biomaterial

(PES), polyacrylonitrile (PAN), polyamide (PA), significant advantage of being able to be broken
polyimide (PI), polyethylene (PE), polypropyl- down and removed after they have served their
ene (PP), polytetrafluoroethylene (PTFE), function (De Bartolo and Bader 2013).
polyvinylidene fluoride (PVDF), polyarylether- Responsive membranes are used in the area of
sulfones (PAES), polyvinyl chloride (PVC), eth- cell sheet engineering for the in vitro tissue
ylene vinyl alcohol (EVAL), polyethyleneimine reconstruction. These membranes allow the
(PEI), and polymethyl methacrylate (PMMA) adhesion and proliferation of cells at a tempera-
(Baker 2004). These membranes are used extra- ture above the lower critical solution temperature
corporeally connected to the patient’s body of the grafted polymer (a state where in the sur-
through blood circulation as, for example, in face is hydrophobic) and the detachment of cells
hemodialysis, hemodiafiltration, blood oxygena- when the temperature is lowered below the lower
tion, and bioartificial organs. critical solution, because of spontaneous hydra-
In tissue engineering or in implants are used tion of the grafted polymer chains.
mainly biodegradable membranes that undergo
hydrolytic or enzymatic degradation. These
membranes are mainly made of polyglycolide or References
poly(glycolic acid) (PGA), polylactide (PLA),
poly(lactic-co-glycolic acid) (PLGA), Baker RW (2004) Membrane technology and applica-
tions. Wiley, Chichester
polycaprolactone (PCL), polycarbonate (PC),
De Bartolo L, Bader A (2013) Biomaterials for stem cell
polyurethanes (PU), polyphosphazenes therapy. CRC Press, Boca Raton
(PPHOS), polyamide (PA), chitosan (CHT), De Bartolo L, Drioli E (1998) Membranes in artificial
hyaluronic acid (HA), collagen, and poly organs. In: Haris PI, Chapman D (eds) Biomedical
and health research, vol 16, New biomedical
(p-dioxanone) (PDO). Biodegradable membrane
materials – basic and applied studies. Ios Press,
biomaterials can be implanted in situ into the Amsterdam
body. An example is the commercial collagen Ratner BD, Hoffman AS, Schoen FJ, Lemons JE
resorbable membrane from highly purified type (2012) Biomaterials science: an introduction to mate-
rials in medicine, 3rd edn. Elsevier, Amsterdam
I collagen that is used for repairing tears and
Williams DF (2009) On the nature of biomaterials. Bio-
wound healing. Specifically, membrane biomate- materials 30:5897–5909
rials that are biodegradable provide the
B

Biomaterial and they have binding sites for cells and adhesion
molecules so that they usually avoid immunolog-
Loredana De Bartolo ical reactions and toxicity. Their principal disad-
Institute on Membrane Technology, CNR-ITM, vantage lies in the development of reproducible
National Research Council of Italy, Rende (CS), production methods, because their structural
Italy complexity often makes modification and purifi-
cation difficult. Additionally, significant batch-
to-batch variations occur because of their “bio
A biomaterial is any material in contact with a preparation” in living organism (plants, crusta-
biological system. The first nonbiological mate- ceans) while their mechanical properties are also
rial entered in contact with the human body seem limited. Chemical modification and cross-linking
to date back to the prehistory 9000 years old with are common methods for altering mechanical
the “Kennewick Man,” who had a spearpoint properties such as elasticity and tensile strength
embedded in his hip. This spearpoint was the of natural materials which are often not appropri-
first foreign material implant, which was “toler- ate for dynamic physiologic environments. The
ated” by the body (Ratner et al. 2012). Although most frequently used natural biomaterials are the
the use of biomaterials dates back to the ancient collagen derived from connective tissues of ani-
time, the study of biomaterials is about mals, fibrinogen obtained from plasma, and other
60 years old. proteins of ECM. Among natural biomaterials,
Biomaterials can be classified on the basis of polysaccharides are also frequently used. These
its (i) source in natural or synthetic materials if natural polymers include agarose, hyaluronan,
they are from nature or synthesized in laboratory, chitosan, and alginate. They are derived from
respectively; (ii) chemical nature in organic, inor- plant (seaweed) or animal origin and are used as
ganic, and composites; and (iii) degradation hydrogels to support wound healing and also cell
properties in biodegradable and nonbiode- growth and differentiation (Mano et al. 2007).
gradable. They can be used in biomedical devices Synthetic biomaterials different from natural
for the replacement of an organ function or materials can be synthesized to give various prop-
implanted into the body for the replacement of erties and have high reproducibility, availability,
tissue, organ, or body parts. Biomaterials are also lot-to-lot uniformity, and constant quality. They
used every day in dental applications, surgery, have a well-known structure and properties so
and drug delivery (Williams 2009). that mechanical properties, degradation rate,
Natural-based polymers offer the advantage of shape, and composition can be adjusted to the
being similar to extracellular matrix components, specific application. However, the
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1198-1
2 Biomaterial

biocompatibility and immune reactions are the are shaped with heat-forming porous, brittle
big concern because they often lack sites for cell materials. Hydroxyapatite and tricalcium phos-
adhesion therefore their interactions with cells phate owing to their structural similarity to the
could be questionable. Synthetic biomaterials mineral phase of bone are used alone or in com-
include biodegradable polymers as poly(lactic- bination with organic polymers like PLA, PLGA,
co-glycolic acid) (PLGA), poly-lactic acid collagen, or chitosan in the bone replacement or
(PLA), poly-caprolactone (PCL), poly(ethylene regeneration (De Bartolo and Bader 2013;
glycol) (PEG), etc. and synthetic polymers (e.g., Morelli et al. 2015). Metals like alumina and
polyurethane, polyetheretherketone, polyethyl- titanium alloys that are bioinert materials are
ene, polyvinylidene fluoride, polyvinyl alcohol, used as implant materials where implants are
polymethyl methacrylate, polydioxanone, etc.). subjected to extreme mechanical load, like artic-
For example, PLGA is one of the most frequently ular prostheses, dental implants, or heart valves.
used biomaterials applied in neural, bone, and
cartilage tissue engineering for its degradation
rate that can be modulated. PLA is fast References
reabsorbed and widely used in tissue engineering
applications alone or blended with other poly- De Bartolo L, Bader A (2013) Biomaterials for stem cell
therapy. CRC Press, Boca Raton/New York/Oxon
mers. PCL is a very good elastic biodegradable
Mano JF, Silva GA, Azevedo HS, Malafaya PB, Sousa
polymer that finds several applications in tissue RA, Silva SS, Boesel LF, Oliveira JM, Santos TC,
engineering. PEG that is used in pharmaceutical Marques AP, Neves NM, Reis RL (2007) Natural ori-
technology to modulate the degradation and gin biodegradable systems in tissue engineering and
regenerative medicine: present status and some mov-
absorption of bioactive proteins is also frequently
ing trends. J R Soc Interface 4:999–1030
used in bone, cartilage, nerve, liver, and vascular Morelli S, Salerno S, Holopainen J, Ritala M, De Bartolo
tissue engineering. Peptide-based biomaterials L (2015) Osteogenic and osteoclastogenic differentia-
(e.g., the tripeptide Arg-Gly-Asp, RGD) tion in polylactic acid-nanohydroxyapatite fiber scaf-
folds. J Biotechnol 204: 53–62
consisting of short amino acid sequences exhibit
Ratner BD, Hoffman AS, Schoen FJ, Lemons JE
cell-binding sequences found in the extracellular (2012) Biomaterials science: an introduction to mate-
matrix natural proteins. Ceramic-based biomate- rials in medicine, 3rd edn. Elsevier, Amsterdam
rials that are totally or partly inorganic are Williams DF (2009) On the nature of biomaterials. Bio-
materials 30:5897–5909
applied in bone tissue engineering. Mostly they
C

Cell Culture aseptic culture conditions introduced by


A. Carrel, the nobel prize for medicine and phys-
Antonietta Messina1 and Loredana De Bartolo2 iology in 1992, this experimentation carried out
1
Institute on Membrane Technology, ITM-CNR, for several weeks, leaded the way to the develop-
National Research Council of Italy, Rende (CS), ment of an enormous variety of cell culture tech-
Italy niques and to the progresses of the sterile
2
Institute on Membrane Technology, ITM-CNR, conditions and the employ of culture media
National Research Council of Italy, Rende (CS), more and more completed and balanced in com-
Italy position (Karp 2010). Cell culture setup. The
specific requirements for a cell culture depend
mainly on the final application the work is fated;
“Cell culture” refers to a homogeneous group of therefore, there are some specific instruments and
cells able to grow and proliferate in controlled parameters that must be used and observed. To
artificial environments for many generations. the basic equipment made of cell culture hood,
Generally derived from animal and plant, these incubator, water bath, centrifuge, refrigerator and
eukaryotic cells are maintained in sterile vessels freezer, cell counter, microscopes, liquid nitro-
where a culture medium reproduces the nutri- gen, cryostorage container, and sterilizer, other
tional and chemical-physical conditions of the additional supplies are requested, as vessels,
native environment. reagents, media, pipettes, and so on. Moreover,
Some historiographical notes. The cell culture either the working areas or the operators must
technique is only relatively a new science. ensure the aseptic conditions essential for
Though the 1950s are considered the “cell culture avoiding biological and chemical contamina-
years,” actually, already in the nineteenth cen- tions. Contaminants like bacteria, yeasts, molds,
tury, S. Ringer demonstrated that a beating ani- viruses, and mycoplasma are not easy to eradicate
mal heart can be maintained in salt solutions. and may waste the experimentations (Alberts
First attempts of cell cultures are dated 1885, et al. 2002).
when W. Roux observed for a week embryonic In a living organism, the cells survive due to
chick cells using only a saline solution as the vascular system that brings the nutrients and
medium. Therefore, it is in 1907 that the father removes waste product derived from the metab-
of the cell culture technique R. Granville Harri- olism. In vitro, this function is entrusted to the
son published experimental results on the growth culture medium. Classified in balanced salt solu-
of frog nerve fibers in a lymph clot held by the tions (PBS, Hanks’ BSS, DPBS), basic media
hanging drop method. Benefiting from the strict (MEM, DMEM), completed media (RPMI
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1199-1
2 Cell Culture

1640, Iscove’s DMEM, Leibovitz’s L-15), and culture of anchorage-independent cells, as the
serum-free media (HAM F10, HAM F12), this blood or lymphatic cells that survive floating in
specific isotonic solution is constituted by ele- suspension and assuming a spherical shape
mentary substances and nutrients, as glucose, defined lymphoblast-like (Alberts et al. 2002;
salts, amino acids, growth factors, carbohydrates, Karp 2010).
vitamins, lipids, and proteins, and a supplement Isolation of cells. In order to set up a culture,
of antibiotics is also requested for the inhibition the early stage is to acquire an already established
of the bacterial growth (penicillin 10,000 ug/ml; cell line or strain or to isolate the desired cells
streptomycin 10,000 U/ml). A vitally important from a tissue fragment. When cells are immedi-
supplement of the medium is also the animal ately placed in a suitable culture environment
serum (FBS, NCS, HF). The serum, used in con- after mechanical removal from a tissue, the
centration of 5–20 %, is the main source of so-called primary cultures are defined. To
growth and adhesion factors (PDGF, EGF, IGF), degrade the extracellular matrix responsible of
hormones, lipids, and energetic sources. More- the cell layer unity and to obtain a cell suspen-
over, it regulates cell membrane permeability and sion, the tissue is enzymatically treated
protects the cells from mechanical and chemical (collagenase, trypsin, protease), and the highly
stresses, and its buffer power balances the pH heterogeneous cell population is cultured in spe-
value at 7–7.7. All the cell types need proper cific media able to separate single cell types
culture medium and supplements that must be interacting with the cytoplasmatic molecules
refreshed regularly in aseptic condition to guar- expressed onto the plasmatic membranes
antee their survival (Alberts et al. 2002; Karp (antigens). Despite having a finite life span due
2010). to the phenomenon of senescence, these cells
Culture conditions. In artificial systems, the proliferate until they occupy all the substrate
cell is traditionally cultured in plastic or glass available, reaching the confluence. At this stage,
vessels purposely made with different shapes in order to avoid the degeneration and their death,
and properties (flasks, Petri dishes, bottles). the cells are enzymatically removed (e.g., tryp-
They are put in incubators where a temperature sin, papain, collagenase in combination with
of 37  C and a controlled atmosphere (95 % EDTA) and transferred into a fresh growth
air – 5 % CO2) are set in order to mimic the native medium in a new vessel (Hayflick 1998; Karp
environment. In the field of tissue engineering 2010). This procedure is called subculturing
and bioartificial organs, isolated cells are cultured (passaging or splitting) and transforms primary
on several types of biomaterials including poly- cultures in “cell lines” or subclones, where the
meric and composite membranes, extracellular cells with the highest growth capacity predomi-
matrix components, and batch and dynamic sys- nate resulting in a degree of genotypic and phe-
tems. Depending on the cell types, there are two notypic uniformity in the population. Moreover,
basic systems for growing cells in culture: the when a subpopulation is further selected, this cell
adherent culture system and the suspension sys- line becomes “cell strains” able to acquire addi-
tem. The adherent culture system has been spe- tional genetic changes. The survival ability of
cifically developed for the growth of anchorage- normal cell cultures lasts only for a limited num-
dependent cells that derive from solid tissues and ber of passages; however, some cells can become
require to adhere to a substrate in order to survive immortal due to a spontaneous or a viral-/
and proliferate. On the basis of their morphology chemical-induced modification. Acquiring the
(shape and appearance) or on their functional ability to proliferate indefinitely like the tumor
characteristics, these cells are divided into two cells, the characteristics of these transformed
different typologies: the epithelial-like cells that “continuous cell lines” are (i) the fast growth,
appear flattened and polygonal in shape and the (ii) the ability to grow up to higher cell density,
fibroblast-like cells, elongated and bipolar. The (iii) reduced serum and anchorage dependence
suspension culture, on the contrary, refers to the that allow the culture in suspension more than in
Cell Culture 3

adherent vessels, (iv) different in phenotypes and organs, either in 2D or 3D systems. Nowa-
from native tissue, and (v) stop expressing days, the cell cultures are the “model system” and
tissue-specific genes (Hayflick 1998; Alberts the perfect instrument for many applications:
et al. 2002; Karp 2010). In order to preserve cell (i) production of pharmacological substances
characteristic from further transformation or con- (antibodies, vaccines, growth factors, etc.),
taminations and to ensure the reproducibility of (ii) toxicity testing of drug effects, (iii) study of
experimentation in time, a surplus of cells, basic cell physiology, (iv) cancer research,
derived from subculturing, can be treated with a (v) genetic engineering, (vi) tissue engineering
cryoprotective agent (DMSO or glycerol) and and regenerative medicine, and (vii) gene
stored at a temperature below 130  C in liquid therapy.
nitrogen directly in the laboratories. Working
stocks of cell lines are reposted in many cryo-
preservation banks including the American Type
References
Culture Collection (ATCC) and the European
Collection of Cell Cultures (ECACC) (Alberts Alberts B, Johnson A, Lewis J, et al (2002) Table 8-3:
et al. 2002). some landmarks in the development of tissue and cell
The cell culture technology opens up new culture. In: Molecular biology of the cell, 4th edn.
perspectives in many fields, as the manufacturing Garland Science, New York
Hayflick L (1998) A brief history of the mortality and
of vaccines and other products of biotechnology, immortality of cultured cells. Keio J Med
and above all they became the turning point for 47(3):174–182
the development of the tissue engineering, sci- Karp GC (2010) Cell and molecular biology: concepts and
ence entrusted of the study and production of experiments, 6th edn. Wiley, New York
artificial tissues and the regeneration of tissue
U

Ultrafiltration (UF) operation at reasonably economical solvent


fluxes (volumetric flow per unit area).
Herb Lutz UF membranes are fabricated into modules
EMD Millipore Corporation, Playa del Rey, CA, that allow for convenient assembly and operation
USA in modular systems. Commercial module formats
include hollow fiber bundles, tubular assemblies,
spiral wound assemblies, and cassettes. Stirred
Ultrafiltration (UF or UF/DF) is a unit operation cell devices are commonly used for research
that separates large solutes from small solutes and since they require little volume, operate at uni-
solvents (see chapter “▶ UF Application”). form conditions across their surface, and are well
Larger pore membranes are referred to as characterized.
microfiltration (MF), while smaller pore filters Typical UF process operating steps include:
are referred to as reverse osmosis (RO). There is assembly, water flush, integrity testing, buffer
some nomenclature confusion as membrane sci- flush, processing, recovery flush, cleaning, sani-
entists refer to a loose RO charged membrane as a tization, disassembly, and storage. Assembly of
nanofilter, while bioprocessors refer to a loose UF modules into a holder is required for a new oper-
membrane as a nanofilter that removes ation or when the filters have reached expiration
nanometer-sized viruses. and need to be replaced. Water flushing thor-
UF employs thin porous solid UF membranes oughly wets the membrane and removes extract-
as either flat sheets or tubes (see chapter “▶ UF ables and antimicrobial or humectant storage
Membrane”). These perform separations by agents. Integrity testing involves measuring
retaining and passing solutes primarily based on downstream airflow with pressurized air
their size and secondarily based on solute-surface upstream. Defects or installation leaks will show
interaction by charge or other fields (see chapter up as high air flows. Buffer flush conditions the
“▶ UF Transport”). Pressures of 0.2–1.0 MPa membrane to limit product denaturation and
drive liquid solvents (primarily water) through membrane fouling. Processing may follow con-
the membrane. Since retained solid buildup can centration or diafiltration in continuous or batch
cause the solute flow to rapidly decline, most UF operating modes (see chapter “▶ UF Modeling”).
systems are run in tangential flow filtration (TFF) Diafiltration involves adding a new buffer that
mode with a significant velocity tangent to the displaces the old buffer leaving in the permeate
membrane surface. This enhances back transport while retaining the desired solute. Recovering
away from the surface and leads to steady-state high value product from batch systems involves
a low pressure air blowdown or reverse buffer
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1206-2
2 Ultrafiltration (UF)

flush through the modules. System cleaning more than four times as a result of surface charge.
involves thoroughly flushing out remaining prod- Ratings are not standardized among vendors and
uct and recirculating a cleaning solution at the depend on the marker solute selected (e.g., pro-
desired time, temperature, and concentration. tein, dextran in a particular buffer) and the level
Multiple fouling agents may require cleaning of retention selected for the marker solute (e.g.,
steps with multiple cleaning agents (e.g., NaOH 90 %). Retention is also affected by fouling due to
for proteins, acid for precipitated salts). Cleaning adsorbed components and polarized solutes on
effectiveness is measured by the restoration of the membrane surface. A rule of thumb for
water permeability. Sanitization involves selecting membrane NMWL is to take 0.2–0.3
recirculating a sanitizing solution at the desired of the MW of the solute that is to be retained by
time, temperature, and concentration. This is fre- the membrane. This should be taken as a rough
quently done as a separate additional step even if guide to select membranes for testing.
the chemical is the same as for cleaning. The Selected membrane module manufacturers in
rationale is to ensure that no protective biofilm 2012 include: EMD Millipore (Billerica, MA,
is present that would prevent sanitization from USA), Pall (Port Washington, NY, USA), Sarto-
being effective. At the end of a production cam- rius (Germany), Asahi Kasei (Japan), GE Energy
paign, modules can be stored in a liquid storage (Raytown, MO, USA), Siemens (Warrendale,
solution. Modules at the end of their life are PA, USA), TriSep (Goleta, CA, USA), Aquatech
discarded. Lifetimes can be set by number of (Canonsburg, PA, USA), Degremont Technolo-
uses, age, or process performance such as perme- gies (Richmond, VA, USA), Spintek (Los
ability, retention, integrity, and feed channel Alamitos, CA, USA), Koch Membrane Systems
pressure drop. (Wilmington, MA, USA), Berghof (M€uhlhausen,
Key UF membrane properties include reten- Germany), Daicel (Tokyo, Japan), DSS
tion capability, solvent permeability, chemical (Silkeborg, Denmark), Matrix (Oceanside, CA,
compatibility, mechanical strength for module USA), and Nitto Denko Hydranautics
fabrication and repeated use, consistency, and (Oceanside, CA, USA).
cost. UF membranes come with a nominal molec-
ular weight limit (NMWL) rating of
1.0–5,000.0 KDa. The smaller rating means a
References
tighter filter able to retain a smaller solute with
a lower molecular weight. While these ratings are Ho WS, Sirkar K (1992) Membrane Handbook, Van
convenient for testing and rough selection, solute Nostrand Reinhold, NY
retention is based on effective solute dimensions Lutz H (2008) Membrane Separation Procsses in Perry’s
and not on molecular weight. Nonspherical sol- Chemical Engineer’s Handbook, 8th ed., McGraw-
Hill, NY
utes will orient themselves under shear so that Lutz H (2015) Ultrafiltration for Bioprocessing,
their major axis is parallel to the pores. Linear Woodhead Publishing, Cambridge UK
chain dextrans and DNA show a higher passage Zeman LJ, Zydney AL (1996) Microfiltration and Ultra-
than globular proteins of the same molecular filtration, Marcel Dekker, NY
weight. The effective solute radius can increase
U

Ultrafiltration Applications particularly with membrane reuse. UF processes


can vary significantly between applications due
Herb Lutz to differing requirements and relative costs.
EMD Millipore Corporation, Playa del Rey, CA, Automobiles used to rust due to paint
USA nonuniformity. Electrodeposition of cationic
paint resin on automobiles (connected to the cath-
ode) was developed to provide a uniform, defect-
UF membranes perform separations based on free coating with high corrosion resistance. This
solute size. They have retention ratings of process deposits about 50 % excess paint on the
1–5,000 K for roughly spherical solutes and can surface that must be washed off. UF is used to
retain solutes of 10–1,000 Å or larger in diameter retain and recover the washed paint to maintain a
(roughly 300–1,000 KDa) such as colloids, large high paint concentration in the paint bath. The
molecules, and nanoparticles. Smaller solutes paint-free permeate is used for washing. Paint
and solvents pass through the ultrafilter. UF recovery to reduce losses and lower system
membranes retain smaller solutes than costs makes the process economical.
microfiltration membranes and larger solutes During cheese making, the coagulated milk or
than reverse osmosis membranes. curd is used to make cheese, while the superna-
Most commercial operations are run as tan- tant whey is a waste product rich in salts, pro-
gential flow filtration (TFF), but dilute solutions teins, and lactose. UF retains whey proteins while
such as water treatment or small-scale sample passing water, sugars, and salts. The retentate
preparation are run as normal flow filtration proteins are used as soft cheese products and
(NFF). Virus-retaining filters, sometimes referred animal feed supplements. The MMV process
to as nanofilters, are on the most open end of UF concentrates the milk by UF after centrifugation
and can be run as NFF or TFF. The first large removes the cream and before coagulation to
commercial application of UF was paint improve yields and reduce disposal costs.
recycling, followed by dairy whey recovery in UF is used in biopharmaceutical purification
the mid-1970s. Applications can be described as to retain proteins, viruses, bacterial vaccines, and
clarification of a permeate product (e.g., water nucleic acids. Water and buffers pass through the
purification), concentration of a retentate product membrane. Initial UF concentration of clarified
(e.g., paint, dairy, and pharmaceuticals), or solute fluids or lysates reduces process volumes to
purification (e.g., virus/protein separation and decrease subsequent column sizes and increase
buffer exchange). UF applications are enabled binding. Diafiltration UF changes buffer condi-
by low temperature and low-cost operation, tions (for loading on to columns) and to
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1207-2
Ultrafiltration Applications

Ultrafiltration Applications, Table 1 Ultrafiltration applications


Paint Whey Biopharmaceutical Water Juice
Application recovery processing purification treatment processing
Membrane PES PES Cellulose, PES, PVDF PES PES, PVDF
Module Fibers Spirals Cassette Fibers Tubes
System Continuous Continuous Batch, NFF Continuous Batch
Performance Cost, Cost Recovery Cost Plugging,
drivers plugging cost

concentrate and change buffers (for final formu- Wastewater treatment and water purification
lation into a storage buffer). For drug products applications employ UF in a TFF or NFF mode to
with potential viral contaminants (sourced from produce permeate product with reduced colloids,
mammalian cells or human and animal blood pyrogens, and viruses. Oil droplets in wastewater
plasma), virus removal filters employed in either are retained by UF for recycle or disposal at
a TFF or NFF mode retain the viruses, while the significantly reduced volumes (Table 1).
drug product is recovered in the permeate. UF has
displaced size exclusion chromatography (SEC)
for buffer exchange due to its lower cost and
References
ability to run higher protein concentrations.
These applications require high yields, Ho WS, Sirkar K (1992) Membrane Handbook, Van
maintaining high purity, consistent operation, Nostrand Reinhold, NY
and scale-up of the valuable product. Lutz H (2015) Ultrafiltration for Bioprocessing,
UF is used to clarify various fruit juices (apple, Woodhead, Cambridge, UK
Lutz H (2008) Membrane Sepataion Processes in Perry’s
grape, pear, pineapple, cranberry, orange, and Chemical Engineering Handbook, 8th ed, McGraw-
lemon) which are recovered as the permeate. UF Hill, NY
has also been used to remove pigments and Zeman LJ, Zydney AL (1996) Microfiltration and Ultra-
reduce browning in wine production. Low-cost filtration, Marcel Dekker, NY
operation is required.
U

UF Modeling conditions in the feed channel reach an osmotic


pinch point where there is no net driving force for
Herb Lutz the flow. Beyond this point, the flow may run in a
Millipore Corporation 6309, Playa del Rey, CA, reverse direction. To solve for details of the flow,
USA one needs an appropriate flux model relating flux
to cross flow, concentration, and pressure and a
hydraulic model showing how retentate pressure
Basic membrane process configurations include profiles vary with flow for feed spacer-filled
single-pass, batch, fed-batch, and continuous channels. One can use simplified linear or gel
operation (Fig. 1). Single-pass operation involves flux models as an approximation.
a single pass of feed through the module feed Continuous operation (also called feed and
channel where it exists as sufficiently concen- bleed) is similar to single-pass operation but
trated retentate. This requires a long residence involves partial recycle of the retentate. This
time in the modules using long feed channels configuration allows a higher crossflow and
and/or low feed flow rates. Component concen- higher membrane fluxes compared to single
trations change along the length of the retentate pass for concentrated systems running in the
channel. Analysis starts with the steady-state polarized region of the flux curve. Compared to
component and solvent mass balances as shown batch operation, setup and cleaning times
in the Table 1. These consider an incremental between batches are significantly reduced so
area element, dA, in the axial or flow direction there is higher productivity on invested capital.
for a feed channel, module, or membrane assem- As a result, continuous systems are common for
bly of constant width. Constant density is also large-scale processing. Continuous operation is
assumed. Combining the balance equations and frequently performed as a multistage operation
integrating yields a relation between concentra- where the retentate from one system becomes the
tions, volume reduction, and solute passage. The feed for the next system. Each stage runs at a
area required for processing is obtained by inte- different concentration and the total area require-
grating the solvent balance. The Cheryan flux ments are less than for a single stage. After about
approximation J ¼ 0:33 J initial þ 0:67 J final is four stages, the system approaches batch opera-
useful. Flux decreases along the feed channel tion as a minimum area. The residence time and
due to a reduction in pressure by friction, a reduc- number of pump passes is in-between single-pass
tion in crossflow due to permeate losses, and an and batch operation, depending on the fraction of
increase in osmotic pressure due to concentration retentate recycled.
increases in the retained solute. Eventually,
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1208-1
2 UF Modeling

UF Modeling, Fig. 1 UF
Modeling Diafiltrate D

Retentate R

Feed F
Permeate P

Single-pass Batch

Recycle Tank

Fed-Batch Continuous

Batch operation involves recycling the volumes in a single skid. For a fed-batch opera-
retentate to the feed tank to create a multipass tion, the retentate is returned to a smaller recycle
flow of the feed through the module. The compo- tank, not the large feed tank. Feed is added to the
sitions in batch systems change over time. High recycle tank as permeate is withdrawn to main-
flow rates generate better fluxes but recycling is tain a constant recycle tank volume. The recycle
necessary to generate either the desired permeate tank can allow a smaller working volume without
flow or a concentrated retentate. Multipass oper- entrainment. Reducing the size of the recycle
ation increases residence times and pump passes tank results in just a section of the pipe or bypass
that may degrade retentate components. For sys- line that returns the retentate directly into the
tems requiring high pressures to generate perme- pump feed. Fluid from the feed tank is added
ate flow, it is useful to run the entire system at slowly into this recirculation loop. This allows a
high pressure to save energy. As before, holdup volume consisting of just the recirculation
unsteady-state solvent and component mass bal- loop. This configuration can be problematic to
ances can be written for batch operation and flush, vent, and drain leading to cleaning and
combined and integrated to yield concentration product recovery issues. Fed-batch retentate con-
behavior. TFF systems have a maximum volume centrations exceed the batch concentrations until
reduction capability, typically about 40x. This the curves intersect and any further concentration
arises because tanks must be large enough to would proceed in batch mode. The benefits
hold the batch volume while allowing operation sought from higher concentrations can lead to
at a minimum working volume. The minimum other problems such as reduced fluxes, larger
working volume may be limited by air entrain- area and pumps, possible denaturation, and
ment into the feed pump, mixing in the feed tank, extra lines that may have issues with cleaning
or level measurement capabilities. and product recovery. This has not only caused
Fed-batch operation extends the volume significant commissioning and validation delays
reduction capability to 100x and provides some but also led to the scrapping of a process skid as
flexibility in processing a variety of batch unworkable. The number of pump passes will
UF Modeling

UF Modeling, Table 1 UF Modeling


Batch concentration and Continuous (feed and bleed) concentration and
Single pass diafiltration Fed-batch concentration diafiltration
Solvent balance dR dV dV Fn þ Dn ¼ Rn þ Pn
dA ¼ J dt ¼ JA  D dt ¼ J
per stage n
Component balance dMi dMi dMi Fn Cin1 ¼ Rn Cin þ Pn Cin Sin
dA ¼ JCi Si dt ¼ JACi Si dt ¼ JACi Si
per stage n
Volume reduction FR F/R F/R Fn/Rn
J
factor X= per stage n
h 1
i
Retentate Ci0 Xð1Si Þ Ci0 Xð1Si Þ eSi N ½Cio =Si  1  ð1  Si ÞeSi rð1XÞ Cin1 fXn =½1  Sin þ Sin Xn ð1 þ Nn Þg
concentration Ci= per stage n
h 1
i
Retentate mass Mi= Mi0 Xð1Si Þ Mio eSi ðNþlnXÞ ½Mio =Si  1  ð1  Si ÞeSi rð1XÞ
Area sizing A= ðFRÞ F11=X N=X F11=X Pn =Jn ¼ Fn ð1 þ Nn  1=Xn Þ=Jn
J t J conc
þJ
diaf t J conc per stage n
Comments Simplest system and control Limited to X < 40 Limited to X < 100 For multistage Fn = Rn1
scheme Smaller area or process time Minimize fed-batch ratio to
minimize area
Where F feed volume (batch) or feed flow (continuous), R retentate, P permeate, D diafiltrate, V batch retentate volume, A membrane area, t process time, J flux (volumetric flow
per unit area), J = average flux over step, Ci solute i concentration, Mi mass of solute i, Si solute i observed passage through the membrane (Cpermeate/Cfeed), r fed-batch ratio (feed
volume/ recycle tank volume = F/VR), X volume reduction factor (F/R), N diavolumes (D/R for batch or D/F for continuous), n stage number n of multistage continuous system
3
4 UF Modeling

also be higher, leading to more potential solute diavolumes. It is common to add an extra 1–2
degradation. Fed batch and bypass should be used diavolumes as a safety factor to ensure complete
only when necessary. buffer exchange. For final formulation pharma-
Diafiltration mode involves adding a new ceutical applications, 8–10 diavolumes are
buffer to the system while withdrawing permeate standard.
at the same rate so the tank level remains con- Diafiltration usually takes much more time
stant. Over time, the retained solute sees a buffer than concentration. When a fully retained solute
change. This is characterized by the controls the flux by the gel model, the batch
diavolumes N, the ratio of buffer volume added diafiltration time is given by
0 1
to tank volume for batch systems, and the ratio of
buffer flow to feed flow for continuous systems. V B N=X C
0 B   C, where C and X are related
t¼ A @
Table 1 shows how solute concentrations change Cg A
kln
with N. A fully retained solute (Si = 0) maintains C
its retentate concentration constant at the initial as in Table 1. This equation shows that more
value. For fully passing solutes, >4.5 diavolumes initial volume reduction and higher concentration
are needed to achieve a specification of <1 % of lead to reduced batch volume and lower
the original buffer components. Incomplete diafiltration fluxes. A minimum time solution
mixing (due to dead legs and liquid droplets on exists when C = Cg/e.
tank walls) becomes significant at high
U

UF Transport Retained solute will continue to accumulate


for flow normal to the membrane surface
Herb Lutz J (normal flow filtration or NFF) but will reach a
Millipore Corporation 6309, Playa del Rey steady state when flow tangential to the surface v
CA, USA is added (tangential flow filtration or TFF). Most
UF is run in TFF mode to maintain high fluxes for
economical operation. For steady state where
UF membranes are porous solids that selectively back diffusion balances entrained solute
retain large solutes and pass liquid solvent and convected to the surface, the wall concentration
small solutes. The interconnected porous network Cw ¼ Cb expðJ=kÞ for bulk concentration Cb,
is sometimes described as a percolating foam flux J, and mass transfer coefficient k. Retained
structure. It is commonly described by a lognormal solutes are reversibly held in a polarization or
distribution of parallel cylindrical pores. Laminar “gel” layer at the membrane surface at ~1 g/m2.
flow of pure solvent through an incompressible The solute concentration at the membrane sur-
membrane follows Darcy’s law J = Lm ∙ TMP face or “wall” operation at low concentrations
where J is the flux or volumetric flow per unit (linear region) follows Darcy’s law, but operation
membrane area, TMP is the transmembrane pres- at high concentrations (polarized region) results
sure difference across the membrane, and Lm is the in a flux that is independent of TMP but depen-
constant membrane permeability. For parallel dent on tangential flow v and solute bulk concen-
cylindrical pores of the same radius r, the perme- tration C. This is empirically
 described
 by the gel
ϵr2
ability is Lm ¼ 8ml where e is the membrane poros- flux model J ¼ kv  ln Cg =C where kvn is the
n

ity, m is the fluid viscosity, and l is the membrane mass transfer coefficient and Cg is a constant “gel
thickness. Any retained solute will accumulate on point” wall concentration. An actual gel is not
the upstream membrane surface causing an formed. The osmotic model describes the flux
osmotic pressure P. Membrane fouling reduces across the linear and polarized regions. These
the membrane permeability to Lf. Process flow is models strictly apply to a uniform upstream,
described by the osmotic model while in membrane modules, properties change
J ¼ Lf ðTMP  s0 DPÞ where s0 is the osmotic along the upstream channel. The models can be
or Staverman reflection coefficient. For a totally integrated along the feed channel but are com-
retained solute, s0 = 1, and for a totally passing monly used with an average TMP across the feed
solute, s0 = 0. When TMP<DP, reverse flow is channel and feed velocities and concentrations.
observed.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1209-2
2 UF Transport

 
A hydrodynamic analysis of steady-state solute and Kd  1  1:004l þ 0:418l3 þ 0:21l4  0:619l5 :
flux by diffusion and convection along a pore yields The “actual” solute sieving coefficient becomes
a net solute flux of N ¼ ½fKc J=e ½Cwall expðPem Þ Sa ¼ Cpermeate =Cwall ¼ S1 expðPem Þ=½S1 þ expðPem Þ
Cpermeate =½expðPem Þ  1. The membrane Peclet 1 where S1 ¼ fKc ¼ 1  s0 is the asymptotic
number is Pem ¼ ½Jl=D1  ½fKc =efKd  for solute- sieving coefficient for large Pem where convection
free solution binary diffusivity D1, partitioning dominates. The presence of surface charges reduces
coefficient f, convective hindrance coefficient Kc, both membrane permeability and solute sieving
and diffusive hindrance coefficient Kd. Pore shapes coefficients. Average sieving across a membrane
fall in-between cylindrical and slit geometries in thickness from the wall to the permeate requires
terms of solute and pore wall interactions. For a integration across the pore size distribution. Mea-
spherical solute in a cylindrical pore, Cpore =Cwall sured sieving coefficients from the bulk feed to the
¼ f ¼ ð1  lÞ2 where l ¼ rsolute =rpore , while permeate requires accounting for polarization. Sol-
h i
utes are diluted within pores, but multicomponent
asymptotic analysis yields Kc  2  ð1  lÞ2
  interaction is required within the polarization layer
exp 0:7146l2 and Kd  ð1  lÞ13=2 . For a where large solute polarization reduces the sieving
spherical solute in a slit pore, steric considerations of smaller solutes. Sieving along devices requires
imply an equilibrium partitioning Cpore =Cwall ¼ integration along the feed channel.
f ¼ ð1  lÞ where l ¼ rsolute =rpore, while asymp-
totic analysis yields Kc  ð3  fÞ2 1=2  l2 =6
U

UF Membranes casting on a web or as a composite cast on an


MF membrane. A multicomponent, high
Herb Lutz polymer concentration (5–25 %) viscous solution
EMD Millipore Corporation, Playa del Rey (lacquer) is well mixed, degassed, and filtered to
CA, USA remove particles or trap air. The lacquer contains
a nonsolvent which separates into droplets and
becomes the pores of the UF membrane. Hollow
UF membranes are thin porous solids that fibers are formed by metering the lacquer through
perform separations by retaining and passing a die into an immersion bath. Flat sheet
solutes primarily based on their size. Key mem- membrane is formed by metering the lacquer
brane properties include retention capability, through a precisely controlled slot to coat a sup-
solvent permeability, chemical compatibility, port web lying on a casting drum. Early UF
mechanical strength for module fabrication and immersion cast membranes cast on a solid web
repeated use, consistency, and cost. They have had thin surface retentive layers with an open
nominal molecular weight limit (NMWL) ratings structure underneath. These membranes were
of 1–5,000 kDa to retain solutes such as macro- prone to defects and showed poor retention and
molecules, nanoparticles, and colloids while consistency. Newer composite membranes use a
passing smaller solutes and solvents. UF mem- MF membrane as the support web with the UF
branes retain smaller solutes than microfiltration layer cast on top. These composites demonstrate
membranes and larger solutes than reverse osmo- consistently high retention and can be integrity
sis membranes. Food and medical applications tested using air diffusion in water.
require extractable testing, adsorption, shedding, The web coat or extruded fiber is fed into an
and United States Pharmacopeia (USP) class VI immersion liquid bath that causes the lacquer
toxicity testing. In addition, these applications solvent to diffuse out of the lacquer coat
require high consistency membranes with vendor (desolvation). Then solubility limits are reached
quality programs (e.g., International Organiza- (demixing) where the nonsolvent phase nucleates
tion for Standardization (ISO), current good and grows (spinoidal decomposition) and the
manufacturing practices (cGMP)). With reuse, solid polymer phase nucleates and grows
membrane cost is significantly reduced. (gelation). The polymer structure then coalesces
UF membranes primarily consist of polymers into its final structure (phase transformation).
(polyethersulfone, regenerated cellulose, The membrane structure is formed rapidly at
polysulfone, polyamide, polyacrylonitrile, or nonequilibrium conditions, but the trajectory is
various fluoropolymers) formed by immersion commonly plotted on a ternary phase diagram.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1210-2
2 UF Membranes

UF Membranes, Table 1 UF membranes


Material Advantages Disadvantages
Polyethersulfone Resistance to temperature, Cl2, pH, easy Hydrophobic
(PES) fabrication
Regenerated Hydrophilic, low fouling Sensitive to temperature, pH, Cl2,
cellulose microbial attack, mechanical creep
Polyamide Sensitive to Cl2, microbial attack
Polyvinylidene Resistance to temperature, Cl2, easy Hydrophobic, coating sensitive to high pH
fluoride (PVDF) fabrication
Inorganic Resistance to temperature, Cl2, pH, high Cost, brittleness, high cross-flow rates
pressure, solvents, long life

UF Membranes, Fig. 1 Regenerated cellulose ultrafiltration membrane side view SEM. (a) Conventional UF,
(b) Composite UF (Courtesy of Millipore Corporation)

Foam or nodular structures form depending on Inorganic UF membranes (alumina, glass, and
the formation path. Asymmetry or skin structures zirconia) are formed by sintering. Layers of
can form depending on the kinetics of diffusive spherical particles are deposited on a substrate
transport and nucleation. The key control and heated to fuse them together. Pores are
parameters are the composition of the lacquer, formed in the gaps between the spherical parti-
composition of the immersion bath, coating or cles. Successive layers of smaller and smaller
extrusion thickness, casting speed, bath tempera- particles can be deposited to make tighter
ture, and bath flow velocity. membranes. These membranes find use in corro-
Residual solvent and anti-solvent are washed sive applications where their high cost can be
out of the polymeric membrane structure in justified (Table 1, Fig. 1).
separate extraction baths. Hydrophobic polymers
are surface modified to render them hydrophilic
and thereby reduce fouling, reduce product References
losses, and increase flux.
Zeman LJ, Zydney AL (1996) Microfiltration and Ultra-
filtration, Marcel Dekker, NY
A

Alkane Oxidative Dehydrogenation – Adding an oxidizing agent (e.g., oxygen) to


by Membrane Reactor the reaction, in order to form water instead of
hydrogen, the resulting reaction would be:
Miguel Menendez
Department of Chemical and Environmental Cn H2nþ2 þ 1=2 O2 ! Cn H2n þ H2 O
Engineering, University of Zaragoza, Zaragoza,
Spain This approach has the advantage of being
thermodynamically favored but has the problem
that simultaneous formation of carbon oxides
Alkanes are converted to olefins in the chemical reduces the selectivity.
industry because of the high demand of polyole- A way to improve the selectivity is to use a
fins, such as polypropylene or polybutadiene, and membrane reactor, where the membrane distrib-
also because olefins are the starting materials for utes oxygen along a packed bed of catalyst. This
many other chemicals. These reactions can be improvement is based on the favorable effect of
represented as low oxygen partial pressure on the selectivity. In
fact, for many catalysts the observed reaction
Cn H2nþ2 ! Cn H2n þ H2 order respect to oxygen for the above reaction is
lower than for the formation of CO and CO2. This
A common characteristic of these reactions is the observation implies that low partial pressure of
achievable conversion being limited by thermo- oxygen increases the selectivity to olefins.
dynamic equilibrium. Two options to increase the This general principle has been applied for the
conversion are oxidative dehydrogenation of ethane, propane,
and butane, with successful results in all cases
– Using a membrane reactor where H2 is (Coronas and Santamaría 1999). Details of the
removed from the reactor. This will increase results obtained with membrane reactors with
the achievable conversion according to the Le propane and butane (▶ oxidative dehydrogena-
Chaterlier’s principle. Any material which can tion and oxidation to maleic anhydride) are
remove hydrogen selectively can be used, but described in specific chapters.
Pd and Pd alloys are the most employed. The A general scheme of a membrane reactor for
preparation of this kind of membranes has this kind of reactions is shown in Fig. 1.
been widely described (Basile and Gallucci The oxygen containing feed is usually intro-
2011). duced through the shell side. A porous membrane
distributes this oxygen along the catalyst bed,
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1211-3
2 Alkane Oxidative Dehydrogenation by Membrane Reactor

Alkane Oxidative
Dehydrogenation by
Membrane Reactor,
Fig. 1 Scheme of a
membrane reactor for the
selective oxidation of
hydrocarbons with a
distributed feed of oxygen

keeping a low partial pressure of oxygen in all the References


beds. A feed containing the hydrocarbon is fed to
the tube side, i.e., to the catalyst bed. The reaction Basile A, Gallucci F (eds) (2011) Membranes for mem-
brane reactors. Preparation, optimization and selec-
products are removed at the exit of the
tion. Wiley, Chichester
catalyst bed. Coronas J, Santamaría J (1999) Catalytic reactors based on
As an alternative to porous membranes, dense porous ceramic membranes. Catal Today 51:377–389
ceramic membranes can provide an additional Hashim SS, Mohamed AR, Bhatia S (2011) Oxygen sep-
aration from air using ceramic-based membrane tech-
advantage: the separation of oxygen-nitrogen
nology for sustainable fuel production and power
mixtures (Hashim et al. 2011). This would generation. Renew Sustain Energy Rev 15:1284–1293
decrease the cost of oxygen separation.
M

Maleic Anhydride Production by approach implies the use of large feed and prod-
Membrane Reactor uct flows, increasing the operating and capital
costs. The use of a membrane reactor allows the
Miguel Menendez operation with a large butane concentration (up to
Department of Chemical and Environmental 10 % butane) but avoiding the coexistence in a
Engineering, University of Zaragoza, Zaragoza, given point of large butane and oxygen concen-
Spain trations (Mallada et al. 2000), in a similar way as
when membrane reactors are used for oxidative
dehydrogenation. A critical point in this kind of
Maleic anhydride is a valuable intermediate reactor is to avoid too low oxygen concentrations,
product in the manufacture of polyester fiber, since a reducing atmosphere changes the oxida-
succinic acid, tetrahydrofuran, tartaric acid, and tion degree of vanadium, with a catastrophic
several other chemicals. Most of the maleic anhy- decrease in selectivity.
dride is produced by the oxidation of butane with A way to decrease the risk of vanadium reduc-
VPO catalyst. This reaction is unique because no tion is using CO2 as inert gas. In fact, there are
other commercial process achieves the insertion experimental proofs that under reaction condi-
of three oxygen atoms in one paraffin molecule in tions, CO2 is not fully “inert” but can contribute
a single step using molecular oxygen. The cata- to achieve a more oxidized catalyst (Mallada
lyst is a complex mixture of vanadium and phos- et al. 2002; Xue et al. 2001).
phorous oxides, which is often close to the Another factor that may contribute to improve
chemical composition of vanadyl pyrophosphate, the maleic anhydride yield in a membrane reactor
but in fact the oxidation degree of vanadium is the catalyst bed configuration. If the catalyst
varies between +4 and +5 depending on the oper- bed is located around the membrane, instead of
ating conditions. inside, the achievable yield increases.
Industrial operation is limited by need to avoid A mathematical model of both reactors explains
explosive atmospheres, which requires low this result by the differences in radial partial
butane or low oxygen concentration. In conven- pressure profiles (Pedernera et al. 2000).
tional reactors a low oxygen concentration would Finally, in order to apply a membrane reactor
imply a too low butane conversion, which would industrially, the temperature control is critical.
be economically unsuitable. Therefore the indus- While fixed bed reactors use a bath of fused
trially employed approach, both for fixed and salts to keep the catalyst bed temperature under
fluidized bed reactors, is to feed a low butane control, this approach would not be feasible in
concentration (typically below 2 %) in air. This membrane reactors. A method proposed to
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1212-1
2 Maleic Anhydride Production by Membrane Reactor

control the temperature in a membrane reactor is Mallada R, Menéndez M, Santamarı́a J (2000) Use of
to surround the reactor with a fluidized bed. The membrane reactors for the oxidation of butane to
maleic anhydride under high butane concentrations.
high isothermicity and excellent heat exchange Catal Today 56:191–197
are well-known characteristics of fluidized beds, Mallada R, Menéndez M, Santamarı́a J (2002) On the
and the same oxygen containing stream that is favourable effect of CO2 addition in the oxidation of
permeated through the membrane can be used to butane to maleic anhydride using membrane reactors.
Appl Catal A Gen 231:109–116
keep the bed fluidized. This configuration has Pedernera M, Mallada R, Menéndez M, Santamaria
been employed in a pilot plant (Alonso J (2000) Simulation of an inert membrane reactor for
et al. 2001). the synthesis of maleic anhydride. AIChE
J 46:2489–2498
Xue E, Ross JR, Mallada R, Menendez M, Santamaria J,
Perregard J, Nielsen PEH (2001) Catalytic oxidation of
References butane to maleic anhydride enhanced yields in the
presence of CO2 in the reactor feed. Appl Catal
Alonso M, Lorences MJ, Pina MP, Patience GS A Gen 210:271–274
(2001) Butane partial oxidation in an externally fluid-
ized bed-membrane reactor. Catal Today 67:151–157
N

N-Butane Oxidative oxidant (Ge et al. 2003). The use of catalytic


Dehydrogenation by Membrane membrane has also been proposed (Alfonso
Reactor et al. 2002). Mathematical modeling of those
reactors has shown that the reactor performance
Miguel Menendez agrees well with the predictions of mathematical
Department of Chemical and Environmental models both for the inert membrane reactor
Engineering, University of Zaragoza, Zaragoza, (Téllez et al. 1999) and for the catalytic mem-
Spain brane reactor (Pedernera et al. 2002).

Introduction
Modifications in the Reactor
Configuration
Butene, isobutene, and butadiene are mainly
obtained from steam crackers, but the increased
This approach has been employed by several
use of natural gas as feedstock has decreased the
researchers with a variety of modification in the
availability of C4 olefins. Therefore, these olefins
configuration:
are increasingly produced by the dehydrogena-
tion of the corresponding alkane. Since that is an
– Pure butane in the feed to the bed entry and
equilibrium-limited reaction, oxidative dehydro-
homogeneous oxygen distribution along the
genation has been proposed as an alternative that
bed using a membrane.
has raised much interest (Mamedov and Cortés-
– Butane diluted with inert gas and/or oxygen
Corberán 1995; Madeira and Portela 2002). As it
diluted with inert gas. In comparison with the
happens in many selective oxidations, the
previous approach, safety is increased and
undesired formation of carbon oxides (CO and
often the achieved selectivity is better, but
CO2) is a serious problem. As in other selective
the industrial application would require the
oxidations, membrane reactors have been also
separation of inert gases from the reaction
proposed for this reaction. Significant improve-
products, increasing the process operation
ment of yield has been observed when the oxygen
costs.
is distributed to a fixed bed of catalyst enclosed in
– Nonhomogeneous distribution of oxygen feed.
a porous membrane (Téllez et al. 1997).
In order to obtain a greater reaction rate at the
A progressive distribution has been found to be
reactor entry, a larger permeation of oxygen
advantageous (Ge et al. 2001). An interesting
near the propane entry may be useful.
alternative is the use of CO2 instead of O2 as
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1213-2
2 N-Butane Oxidative Dehydrogenation by Membrane Reactor

– Combination of a conventional fixed-bed Catalysts


reactor with a membrane reactor. In such
case, the feed to the fixed-bed reactor contains Although in principle any catalyst suitable for
a small amount of oxygen. oxidative dehydrogenation of butane could be
– Use of a catalytic membrane. In this case, part tested in a membrane reactor, the most employed
of the membrane is loaded with catalyst, pref- are the simplest ones: vanadium oxide supported
erentially in the side where propane is feed. on alumina or on magnesium oxide.
The operation principle is the same as when a
packed bed of catalyst enclosed in a mem-
brane is employed: the lower oxygen partial
References
pressure in the reaction zone increases the
selectivity to the desired product. Alfonso MJ, Menéndez M, Santamaría J (2002) Oxidative
dehydrogenation of butane on V/MgO catalytic mem-
branes. Chem Eng J 90:131–138
Ge SH, Liu CH, Wang LJ (2001) Oxidative dehydrogena-
Types of Membrane
tion of butane using inert membrane reactor with a
non-uniform permeation pattern. Chem Eng
The membrane employed for this reaction does J 84:497–502
not need to be selective for oxygen, i.e., a Ge S, Liu C, Zhang S, Li Z (2003) Effect of carbon dioxide
on the reaction performance of oxidative dehydroge-
mesoporous membrane may be employed. In
nation of n-butane over V-Mg-O catalyst. Chem Eng
such case, the back permeation of hydrocarbon J 94:121–126
to the shell side must be avoided. This usually Madeira LM, Portela MF (2002) Catalytic oxidative dehy-
requires a significant pressure drop of oxygen. drogenation of n-butane. Catal Rev 44:247–286
Mamedov EA, Cortés Corberán V (1995) Oxidative dehy-
Examples of membranes employed include
drogenation of lower paraffins on vanadium-oxide-
microfiltration ceramic membranes with the based catalysts: the present state of art and
pores filled with silica, nanofiltration ceramic outlooks – a review. Appl Catal A Gen 127:1–40
membranes with enamel trips to reduce the per- Pedernera M, Alfonso MJ, Menéndez M, Santamaría
J (2002) Simulation of a catalytic membrane reactor
meation, or zeolite membranes.
for the oxidative dehydrogenation of butane. Chem
Alternatively dense ceramic membranes, i.e., Eng Sci 57:2531–2544
oxygen selective, can be employed. In such case, Téllez C, Menéndez M, Santamaría J (1997) Oxidative
in addition to the improvement in butene selec- dehydrogenation of butane using membrane reactors.
AIChE J 43:777–784
tivity provided by the oxygen distribution and the
Téllez C, Menéndez M, Santamaría J (1999) Simulation of
avoidance of back permeation problems, the pre- an inert membrane reactor for the oxidative dehydro-
vious step of oxygen separation from air may be genation of butane. Chem Eng Sci 54:2917–2925
avoided.
P

Propane Oxidative the reaction zone. For many catalysts, a low par-
Dehydrogenation by Membrane tial pressure of oxygen implies a better selectivity
Reactor to propene (Ziaka et al. 1993; Pantazidis et al.
1995; Tonkovich et al. 1996). The use of porous
Miguel Menendez membranes has been reviewed by Coronas and
Department of Chemical and Environmental Santamarı́a (1999) and Julbe et al. (2001).
Engineering, University of Zaragoza, Zaragoza,
Spain
Modifications in the Reactor
Configuration
Propene is industrially obtained in naphtha crack-
ers, in FCC units, and in a growing proportion, by
This approach has been employed by several
dehydrogenation of propane. Propane dehydro-
researchers with a variety of modification in the
genation is an endothermic reaction, and the
configuration:
maximum achievable conversion is limited by
thermodynamic equilibrium. An alternative to
– Pure propane and homogenous oxygen distri-
propane dehydrogenation is the oxidative dehy-
bution along the bed.
drogenation of propane. In such case, the reaction
– Propane diluted with inert gas and/or oxygen
is irreversible, but the inconvenience is the
diluted with inert gas. In comparison with the
appearance of nonselective oxidation reactions
previous approach, safety is increased and
of propane and propene to carbon oxides
often the selectivity achieved is better, but the
(CO and CO2). The success of propane oxidative
industrial application would require the separa-
dehydrogenation will be linked to the achieve-
tion of inert gases from the reaction products,
ment of high selectivity to propene and high
increasing the process operation costs.
enough conversion (Cavani et al. 2007). A large
– Nonhomogenous distribution of oxygen feed.
amount of research has been devoted to the opti-
In order to obtain a greater reaction rate at the
mization of the catalyst, and this is obviously a
reactor entry, a larger permeation of oxygen
key factor, but the selection of a suitable reactor
near the propane entry may be useful.
may be another factor contributing to achieve a
– Combination of a conventional fixed bed reac-
successful result. A packed bed membrane reac-
tor with a membrane reactor. In such case, the
tor in which propane is fed at the catalyst bed
feed to the fixed bed reactor contains a small
entry and oxygen is permeated along the mem-
amount of oxygen.
brane provides a low partial pressure of oxygen in
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1215-2
2 Propane Oxidative Dehydrogenation by Membrane Reactor

– The use of a catalytic membrane. In this case, tested in propane dehydrogenation, the most
part of the membrane is loaded with catalyst, employed are the simplest ones: vanadium oxide
preferentially in the side where propane is fed. supported on alumina or on magnesium oxide.
The operation principle is the same as when a
packed bed of catalyst is employed: the lower
oxygen partial pressure in the reaction zone
References
increases the selectivity to the desired product
(Alfonso et al. 1999; Julbe et al. 2000). Alfonso MJ, Julbe A, Farrusseng D, Menendez M,
Santamarı́a J (1999) Oxidative dehydrogenation of
propane on V/Al2O3 catalytic membranes. Effect of
Types of Membrane the type of membrane and reactant feed configuration.
Chem Eng Sci 54:1265–1272
Cavani F, Ballarini N, Cericola A (2007) Oxidative dehy-
The membrane employed for this reaction does not drogenation of ethane and propane: how far from com-
need to be selective for oxygen, i.e., a mesoporous mercial implementation? Catal Today 127:113–131
membrane may be employed. In such case, the Coronas J, Santamarı́a J (1999) Catalytic reactors based on
porous ceramic membranes. Catal Today 51:377–389
back permeation of hydrocarbon to the shell side Czuprat O, Werth S, Caro J, Schiestel T (2010) Oxidative
must be avoided. This usually requires a significant dehydrogenation of propane in a perovskite membrane
pressure drop of oxygen. Examples of membranes reactor with multi-step oxygen insertion. AIChE
employed include microfiltration ceramic J 56:2390–2396
Julbe A, Farrusseng D, Jalibert JC, Mirodatos C, Guizard
membranes with the pores filled with silica, C (2000) Characteristics and performance in the oxi-
nanofiltration ceramic membranes with enamel dative dehydrogenation of propane of MFI and V-MFI
trips to reduce the permeation or zeolite mem- zeolite membranes. Catal Today 56:199–209
branes. In an alternative configuration, the mem- Julbe A, Farrusseng D, Guizard C (2001) Porous ceramic
membranes for catalytic reactors-overview and new
brane has catalytic activity (Alfonso et al. 1999). ideas. J Membr Sci 181:3–20
Alternatively dense ceramic membranes, i.e., Pantazidis A, Dalmon JA, Mirodatos C (1995) Oxidative
oxygen selective, can be employed (Wang dehydrogenation of propane on catalytic membrane
et al. 2003; Czuprat et al. 2010). In such case, in reactors. Catal Today 25:403–408
Tonkovich ALY, Zilka JL, Jimenez DM, Roberts GL, Cox
addition to the improvement in propene selectivity JL (1996) Experimental investigations of inorganic
provided by the oxygen distribution and the avoid- membrane reactors: a distributed feed approach for
ance of back permeation problems, the previous partial oxidation reactions. Chem Eng Sci 51:789–806
step of oxygen separation from air may be avoided. Wang H, Cong Y, Zhu X, Yang W (2003) Oxidative
dehydrogenation of propane in a dense tubular mem-
brane reactor. React Kinet Catal Lett 79:351–356
Ziaka ZD, Minet RG, Tsotsis TT (1993) Propane
Catalysts dehydrogenation in a packed-bed membrane reactor.
AIChE J 39:526–529
Although in principle any catalyst suitable for
oxidative dehydrogenation of propane could be
P

Plasma Etching microelectronics. In the field of membranes, the


implementation of plasma etching has appeared
Stephanie Roualdes in the last decade. Plasma etching has been
IEM/UM II – CC 047, Place Eugene Bataillon, applied for modulating the membrane transport
Montpellier, France properties (by cross-linking the surface chains,
increasing the pore size, or etching the polluted
surface) or reinforcing their mechanical, thermal,
Plasma etching (Yasuda 1985; d’Agostino 1990; and chemical stability (essentially under the
Biederman and Osada 1992; Inagaki 1996) is one effect of cross-linking) (Bryjak et al. 1996;
of the major effects caused by the interaction Gancarz et al. 1999; Reinholdt et al. 2012). How-
between a cold plasma (defined in the article ever, it is generally known that, in the case of
entitled “Vapor plasma membrane treatment”) some specific polymer membranes, the effect
and a material placed within it. It is due to com- gained in such modifications may disappear or
bination of reactive species of the gas phase with significantly diminish during storage. Moreover,
atoms or groups of atoms of the substrate leading plasma etching can sometimes alter the physico-
to the creation of active sites on the surface of the chemical properties of material and particularly
substrate (ablation of surface) and to the forma- polymer surfaces.
tion of volatile species which diffuse in the gas
phase. Plasma etching is prevalent on the other
plasma treatments (plasma functionalization,
References
PECVD/plasma polymerization) in the case of
inert gases such as rare gases (argon (Ar), helium Biederman H, Osada Y (1992) Plasma polymerization
(He)), O2, SF6, or CxFy used as gaseous phases. processes. Elsevier, Amsterdam
Plasma etching is mainly used for the surface Bryjak M, Gancarz I, Krajciewicz A, Piglowski J (1996)
modification of polymers or metals. In the case of Evaluation of terpolymers of 2-hydroxyethyl methac-
rylate, dodecyl methacrylate, and ethylene glycol
a polymeric substrate, plasma etching is system- dimethacrylate as matrices for hydrophobic interaction
atically coupled with substrate cross-linking due chromatography. Angew Makromol Chem 234:21–29
to opening (under the action of the reactive spe- d’Agostino R (1990) Plasma deposition, treatment and
cies of plasma) of the bonds between atoms of the etching of polymers. Academic, New York
Gancarz I, Pozniak G, Bryjak M (1999) Modification of
surface of the substrate allowing them to reorga- polysulfone membranes 1. CO2 plasma treatment. Eur
nize (by bridging between the macromolecular Polym J 35:1419–1428
chains). The main application of plasma etching Inagaki N (1996) Plasma surface modification and plasma
is certainly the preparation of MEMs in polymerization. Technomic Publishing Co, Lancaster

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1224-4
2 Plasma Etching

Reinholdt M, Ilie A, Roualdes S, Frugier J, Schieda M, for potential application in solid alkaline fuel cells.
Coutanceau C, Martemianov S, Flaud V, Beche E, Membranes 2:529–552
Durand J (2012) Plasma membranes modified by Yasuda H (1985) Plasma polymerization. Academic,
plasma treatment or deposition as solid electrolytes Orlando
P

Plasma Functionalization atoms of the surface of the substrate allowing


them to reorganize (by bridging between the
Stephanie Roualdes macromolecular chains).
IEM/UM II – CC 047, Place Eugene Bataillon, Plasma functionalization is mainly used for
Montpellier Cedex 5, France the surface modification of polymers or metals.
In the field of membranes, the implementation of
plasma functionalization has grown rapidly in the
Plasma functionalization (Yasuda 1985; last decade. Plasma functionalization has been
d’Agostino 1990; Biederman and Osada 1992; especially applied for improving the wettability,
Inagaki 1996) is one of the major effects caused printability, adhesion, or biocompatibility of con-
by the interaction between a cold plasma (defined ventional polymer membranes, modulating their
in the article entitled “Vapor plasma membrane transport properties (by changing the hydro-
treatment”) and a material placed within it. It is philic/hydrophobic balance, providing the
due to fixing of reactive species of the gas phase grafting of specific functional groups or cross-
on active sites of the surface of the substrate. linking the surface chains), or reinforcing their
Plasma functionalization is prevalent on the mechanical, thermal, and chemical stability
other plasma treatments (plasma etching, (essentially under the effect of cross-linking)
PECVD/plasma polymerization) in the case of (Roualdes et al. 2010).
chemically reactive gases such as ammonia However, it is generally known that, in the
(NH3), nitrogen (N2), oxygen (O2), carbon diox- case of some specific polymer membranes, the
ide (CO2), water vapor (H2O), tetrafluor- effect gained in such modifications may disap-
omethane (CF4) . . . used as gaseous phases. pear or significantly diminish during storage.
More precisely, plasma functionalization consists Moreover, plasma functionalization can some-
in grafting of amine-type or amide-type func- times alter the physicochemical properties of
tional groups in the case of NH3 or N2, grafting material and particularly polymer surfaces. An
of peroxide or hydroxide functions in the case of efficient way to overcome this limitation is the
O2 or H2O, grafting of C=O, C-OH, C(=O)OH implementation of a process named plasma-
functions in the case of CO2, and grafting of CFx induced graft polymerization or plasma grafting.
functions in the case of CF4. In the case of a In this process, plasma is used only to create on
polymeric substrate, plasma functionalization is the polymer surface functionalities that are able
systematically coupled with substrate cross- to initiate conventional polymerization of mono-
linking due to opening (under the action of the mers containing multiple bonds. The reaction
reactive species of plasma) of the bonds between may be carried out in two ways: in the vapor
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1225-4
2 Plasma Functionalization

phase of monomer or in solution. Its principle is polysulfone surface after plasma treatment by
the following. Plasma treatment can induce radi- plasma-induced graft polymerization (Inagaki
cal formation on polymers surface through ion et al. 1997; Muller et Oehr 1999; Liu et al. 2005).
bombardment and UV radiation. The radicals
formed on the surface of the treated polymers
can be very stable in vacuum but react rapidly References
on exposure to a reactive gas. So if the vapor
phase of an unsaturated monomer is introduced Biederman H, Osada Y (1992) Plasma polymerization
processes. Elsevier, Amsterdam
into a plasma reactor just after the surface treat-
d’Agostino R (1990) Plasma deposition, treatment and
ment of a polymer substrate, the radicals formed etching of polymers. Academic, New York
on the surface of the polymer substrate immedi- Inagaki N (1996) Plasma surface modification and plasma
ately cause the polymerization of the monomer. polymerization. Technomic Publishing Co, Lancaster
Inagaki N, Tasaka S, Goto Y (1997) Surface modification
The process can also be implemented in solution.
of poly(tetrafluoroethylene) film by plasma graft poly-
In this case, the polymer substrate is released merization of sodium vinylsulfonate. J Appl Polym Sci
from the reactor after the plasma treatment and 66:77–83
then exposed to atmosphere. In the presence of Liu ZM, Xu KZ, Wan LS, Wu J, Ulbricht M (2005)
Surface modification of polypropylene microfiltration
oxygen or air, peroxides and hydroperoxides are
membranes by the immobilization of poly(N-vinyl-2-
created on the polymer surface; such functions pyrrolidone): a facile plasma approach. J Membr Sci
may initiate the polymerization of a desired 249:21–31
monomer in solution. In both cases (vapor phase Muller M, Oehr C (1999) Plasma amino functionalization
of PVDF microfiltration membranes: comparison of
route or solution route), grafting density and
the in plasma modifications with a grafting method
length of grafted brush can be regulated to some using ESCA and an amino-selective fluorescent
extent by plasma and grafting parameters. One probe. Surf Coat Technol 116–119:802–807
primary advantage of this technique is the ability Roualdes S, Rouessac V, Durand J (2010) Plasma mem-
branes. In: Drioli E, Giorno L (eds) Comprehensive
to modify surface properties of the polymer sub-
membrane science and engineering, vol 1. Academic,
strates permanently without affecting the bulk Oxford, pp 159–197
mechanical and chemical properties. There have Yasuda H (1985) Plasma polymerization. Academic,
been several reports on hydrophilization of Orlando
P

Plasma-Enhanced Chemical Vapor precursor flow rate F. The energy-input level


Deposition (Plasma Polymerization) manifested by W/FM (given in units of J/kg, or
energy per mass of monomer), introduced by
Stephanie Roualdes Yasuda (1985), is the predominantly important
IEM/UM II – CC 047, Place Eugene Bataillon, factor determining the extent of fragmentation.
Montpellier, France Low W/FM values are related to operating con-
ditions where the activated species have a far
lower concentration than precursor molecules
PECVD is the main effect caused by the interac- introduced into the plasma; in such a range of
tion between a cold plasma (defined in the article W/FM values, called precursor sufficient region,
entitled “Vapor Plasma Membrane Treatment”) the number of activated species, and conse-
and a material placed within it, in the case of quently the plasma film deposition rate, increases
condensable gases (organic, inorganic, or organ- with W/FM. For medium W/FM values,
ometallic compounds) used as gaseous phases. corresponding to the competition region, the
PECVD is due to recombination of the reactive quantity of precursor molecules introduced into
species adsorbed on the surface of the substrate the plasma is exactly the quantity likely to be
and results in the formation, on the surface of the activated; in that case, the film deposition rate is
substrate, of a deposit made up of a three- invariable as a function of W/FM. For high values
dimensional matrix formed from fragments of of W/FM, corresponding to the precursor defi-
the reagent gas combined in a random way. cient region, the material deposition rate
The PECVD process is mainly used for the decreases with W/FM because of the lack of
preparation of inorganic, hybrid, or polymer- precursor molecules likely to be activated.
like thin layers. In the field of membranes, most Plasma deposits are disorganized thin films,
of the plasma deposits are prepared from organic with short and branched chains (randomly termi-
precursors; in that case, one calls the deposition nated with frequent cross-links) often not
process plasma polymerization preferentially to reminding the precursor(s) they come from. In
PECVD. Among the numerous PECVD parame- terms of material properties, plasma deposits pre-
ters, the ones having a direct effect on the frag- sent a great number of advantages when com-
mentation of the precursor are logically the most pared to films synthesized, on the one hand, by
influent. Three parameters have a particularly other techniques of vacuum deposition, and, on
pronounced effect: the nature of the precursor the other hand, by liquid-route synthesis
represented by its molecular weight M, the methods:
power of the electric discharge W, and the
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1226-4
2 Plasma-Enhanced Chemical Vapor Deposition (Plasma Polymerization)

– Like all the vacuum deposition techniques, does not find in their counterparts worked out
PECVD makes it possible to work out very by conventional ways: chemical inertia, good
thin films with thicknesses of a few nanome- thermal stability, anticorrosive character, and
ters to a few microns, which is impossible with barrier properties with respect to oxygen and
liquid-route synthesis methods. The deposi- water vapor in particular.
tion rate can be high (several mm min 1) – PECVD makes it possible to adjust the chem-
(Storgaard-Larsen and Leistiko 1997) making ical composition and the microstructure of
the process ideal for industrial applications. deposited materials and thus to modify the
– One of the major interests of this technique is physical and chemical properties of these
the possibility of depositing materials at ambi- materials by the simple variation of the param-
ent temperature on substrates sensitive to heat eters of the process, and this in a field much
such as conventional organic polymers (which broader than the other deposition techniques.
is not possible with conventional chemical If, from a technological point of view, this
vapor deposition (CVD): chemical plating in requires a rigorous control of the parameters
pyrolytic phase vapor). The polymeric sup- of the process, the complexity and variety of
ports constitute, with glasses, semiconductors, active species and reaction steps directly
ceramics, and metal surfaces, the large variety related to the plasma parameters offer a high
of substrates on which the plasma deposits degree of flexibility in prepared materials
have a good adherence. properties.
– The materials deposited by PECVD are gen-
erally dense, amorphous, strongly cross-
linked, and present a low density of defects
References
and holes compared with those obtained by the
other vacuum deposition techniques such as Storgaard-Larsen T, Leistiko O (1997) Nitrogen doped
evaporation or sputtering. germania glasses with enhanced optical and mechani-
– The three-dimensional and highly cross- cal properties. J Electrochem Soc 144:1505–1513
linked structure of the plasma deposits is at Yasuda H (1985) Plasma polymerization. Academic,
Orlando
the origin of a number of very specific prop-
erties of these materials, properties that one
P

Plasma Membrane terms of CO2 separation factor. Vilani


et al. (2007; Weibel et al. 2007) studied poly-
Stephanie Roualdes urethanes membranes used to separate methanol
IEM/UM II – CC 047, Place Eugene Bataillon, from methyl-t-butyl ether by pervaporation after
Montpellier, France an acrylic acid vapor plasma treatment. They
showed that a short-time modification with a
high plasma input power (100 W) allowed to
Plasma membrane names either a conventional increase the selectivity factor from 5 to 30 and
membrane which has been modified on the sur- also the permeate flux (Vilani et al. 2007). They
face by a plasma treatment (plasma etching, attributed these evolutions to an increase of C=C
plasma functionalization, PECVD/plasma poly- contribution and a loss of C–N content that might
merization), called plasma-treated membrane, or result in a cross-linking at the surface due to
a plasma polymer deposited on a highly porous decreases of the surface-free volume and chain
substrate (which plays the role of mechanical flexibility. Upadhyay and Bhat (2004) proved the
support) having specific separation properties, strong efficiency of a nitrogen plasma treatment
called plasma-polymerized membrane (see arti- compared to oxygen or air plasma treatments of
cle “plasma polymerized membrane” for more nonporous polyvinyl alcohol-based membranes.
details). The extremely high selectivity of the nitrogen-
The first developed plasma membranes have treated membranes toward water molecules (over
been intended to gas permeation or retention and 1,200 in isopropyl alcohol (IPA) – water mixture
also pervaporation. As a striking example relative with IPA weight fraction below 0.8) could be
to plasma-treated membrane for gas permeation, attributed to the surface cross-linking, whereas
Kumazawa et al. studied the gas perm-selectivity air and oxygen plasma-etched amorphous regions
of polyethylene (Nakata and Kumazawa 2006) decrease the swelling of the treated membranes
and polypropylene (Teramae and Kumazawa and their selectivity to water.
2007) membranes after a 5 min long N2 or NH3 More recently, plasma membranes have been
plasma treatment. They found that nitrogen was prepared for liquid separation processes. A lot of
not significantly incorporated to the polymer net- works have been devoted to polysulfone (PSU)
work and that CO2 permeability coefficients membranes widely used in microfiltration or
slightly increased after the plasma treatment, ultrafiltration processes, in particular for
whereas N2 ones were not affected, which places low-protein adsorption in serums and plasma.
these plasma-treated polymer membranes over There have been several reports on hydrophi-
classical glassy polymers like polyimides, in lization of PSU surface after plasma treatment
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1227-4
2 Plasma Membrane

by noncondensable gases, plasma-induced graft and hydrophobic liquids by plasma enhanced chemical
polymerization, or plasma polymerization vapor deposition on porous substrates. Mater Sci Eng
B112:165–170
(Roualdes et al. 2010). Selective membranes for Nakata M, Kumazawa H (2006) Gas permeability and
the separation of water from hydrophobic liquids permselectivity of plasma-treated polyethylene mem-
can be obtained by depositing a hydrophobic branes. J Appl Polym Sci 101:383–387
plasma-polymerized thin layer on porous mate- Roualdes S, Rouessac V, Durand J (2010) Plasma mem-
branes. In: Drioli E, Giorno L (eds) Comprehensive
rials such as filter paper or polyester textile membrane science and engineering, vol 1. Academic,
(Bankovic et al. 2004). The development of Oxford, pp 159–197
plasma membranes has been more recently Teramae T, Kumazawa H (2007) Gas permeability and
applied to fields using ion-conducting mem- permselectivity of plasma-treated polypropylene
membranes. J Appl Polym Sci 104:3236–3239
branes such as electromembrane processes Upadhyay DJ, Bhat NV (2004) Pervaporation studies of
(electrodialysis in particular), electrochemical gaseous plasma treated PVA membrane. J Membr Sci
sensors, or, more broadly, the energy production 239:255–263
devices (fuel cells, Li-ion batteries, etc.) Vilani C, Weibel DE, Zamora RRM, Habert AC, Achete
CA (2007) Study of the influence of the acrylic acid
(Roualdes et al. 2010). plasma parameters on silicon and polyurethane sub-
strates using XPS and AFM. Appl Surf Sci
254:131–134
References Weibel DE, Vilani C, Habert AC, Achete CA (2007) Sur-
face modification of polyurethane membranes using
acrylic acid vapor plasma and its effects on the
Bankovic P, Demarquette NR, da Silva MLP pervaporation processes. J Membr Sci 293:124–132
(2004) Obtention of selective membranes for water
P

Plasma Polymerization occurrence of fragmentation of the monomer


structure, the situation becomes even worse.
Stephanie Roualdes The way in which a plasma polymer is formed
IEM/UM II – CC 047, Place Eugene Bataillon, in plasma has been explained by the rapid step-
Montpellier, France growth polymerization mechanism. The essential
elementary reactions are stepwise recombination
of reactive species (free radicals) and stepwise
Plasma polymerization is the other name of addition or intrusion via hydrogen abstraction by
PECVD in the case of vapors of organic com- impinging free radicals. It is important to recog-
pounds as gaseous phases (the most case in the nize that these elementary reactions are essen-
field of membranes). Plasma polymerization has tially oligomerization reactions that do not form
little in common with classical polymerization. polymers by themselves. To form a polymeric
Many side reactions occur during film deposition. deposition, a certain number of steps must be
This can be understood by the poor selectivity of repeated at the surface. As the plasma polymeri-
the breaking up of chemical bonds in a plasma. zation proceeds, the activated species may attack
The mechanism of deposition is not yet well the growing polymer layer. This attack can
understood. This difficulty arises from the com- decompose the polymer, extend the cross-linking
plexity and variety of active species, reaction of the polymer, or cause the elimination of depos-
steps, and dependences on plasma parameters. ited polymer (ablation process). These polymer-
Several kinetic models of plasma polymerization ization and ablation processes proceed
have been proposed. The most popular are the competitively, and the overall plasma deposition
models of Lam et al. (1976), Poll et al. (1976), rate is dependent on the plasma polymerization
and Yasuda (1985). These models involve a com- parameters.
petitive ablation and polymerization (CAP) Plasma polymers, noted PP-X (X being the
mechanism which gives an account of the rather monomer), are not formed by the repetition of a
complicated and interrelated influences of monomer unit like classical polymers. They are
fragmented elements in the deposition of plasma disorganized thin films, with short and branched
polymers. It is important to mention that chain- chains (randomly terminated with frequent cross-
growth polymerization cannot occur under vac- links) often not reminding the monomers they
uum. This is simply because there are too many come from. In terms of material properties,
chain-carrying species but not enough monomer plasma polymers present a great number of
with a well-defined chemical structure capable of advantages when compared to films synthesized,
chain-growth polymerization. With the on the one hand by other techniques of vacuum
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1228-5
2 Plasma Polymerization

deposition, on the other hand by liquid-route syn- light species due to strong fragmentation in
thesis methods (see article entitled “PECVD”). highly energetic plasmas.
The microstructural properties of plasma Although considered as dense materials,
polymers depend mostly on the parameters of plasma polymers are characterized by a free vol-
plasma polymerization and more particularly on ume comparable to ultramicroporosity (spaces
the W/FM parameter. In the monomer-sufficient between chains lower than 0.7 nm). Changing
region (low W/FM values), monomer molecules the plasma parameters in the preparation of
are subjected to less fragmentation to be plasma films can enable to tune this free volume as well
polymerized, and plasma polymers with less as the chains flexibility. The approaches that may
arrangement and small loss of some groups such achieve enhanced free volume and chain flexibil-
as hydrogen, methyl, hydroxyl, and carbonyl ity can be summarized as follows: (1) minimiza-
groups are formed. Under such soft synthesis tion of the W/FM parameter, (2) pulsing of the RF
conditions, plasma polymerization retains more field to reduce the plasma-on time, (3) use of a
the molecular structure of the monomer; plasma Faraday cage around the substrate, (4) positioning
polymers are more organic and less highly cross- the sample downstream from the plasma zone
linked and thus resemble more conventional (post-discharge configuration), (5) use of mono-
polymers; they are said to be polymer-like mate- mers containing polymerizable double bonds,
rials. In the monomer-deficient region (high and (6) use of a cold substrate. It is possible to
W/FM values), monomer molecules are further increase the free volume and change it
subjected to heavier fragmentation, and plasma into micro- (pores diameter between 0.7 and
polymers with much more rearrangements and a 2 nm) or meso- (pores diameter of some nanome-
larger loss of some groups (especially carbon- ters) porosity by adding a porogen in the plasma
based ones) are formed. Under such drastic syn- reactor as comonomer and then eliminating it
thesis conditions, plasma polymers are harder, from the prepared film by thermal or UV
more inorganic, and more highly cross-linked; posttreatment (Favennec et al. 2004; Rouessac
they are said to be ceramic-like. For intermediate et al. 2006). The porogen approach is mainly
values of W/FM, a wide range of hybrid materials applied to polymer-like plasma films. Indeed,
can be manufactured. Let us consider the case of ceramic-like plasma materials are usually
hexamethyldisiloxane (HMDSO), widely used as required for their highly dense structure; never-
monomer in plasma polymerization (Ayral theless, they sometimes naturally contain some
et al. 2008). In soft plasma conditions, the plasma microporosity because of chain breakings due to
film synthesized from HMDSO has a structure very high cross-linking degrees (Roualdes
close to those of the HMDSO monomer and et al. 2002).
also the polydimethylsiloxane (PDMS), which is For membrane applications, plasma polymer-
the closest conventional polymer, as shown by ization is usually performed on a highly porous
Fourier transform infrared (FTIR) spectroscopy; substrate whose only role is to mechanically sup-
this plasma film is thus called PDMS-like plasma port the thin plasma polymer, called plasma-
polymer; its density is quite low, equal to 1.1. In polymerized membrane in this case. Neverthe-
hard plasma conditions, the obtained plasma film less, plasma polymerization can also be applied
is similar to amorphous hydrogenated silica with on a dense or poorly porous substrate being
a density of 2.2; it is noted a-SiO2:H (“a” for already an active membrane; in this case, it
amorphous, “:H” for hydrogenated); the dilution could achieve the same effect as plasma etching
with an oxidative gas as O2 or N2O in the plasma or plasma functionalization (i.e., modification of
reactor can enable to achieve this silica structure surface characteristics of the membrane sub-
at lower W/F values. Mass spectrometry (MS) is strate) with additional advantageous characteris-
a very useful technique to reveal the low frag- tic features of the nanometer film of plasma
mentation of the monomer in soft plasma condi- polymer. Moreover, a special kind of plasma
tions and, on the contrary, the formation of many polymerization that has received increased
Plasma Polymerization 3

attention in recent years is the preparation of Favennec L, Jousseaume V, Rouessac V, Fusalba F,


plasma polymers by radio-frequency sputtering Durand J, Passemard G (2004) Porous extreme low
k(ELk) dielectrics using a PECVD porogen approach.
from polymeric targets. Most attention is paid to Mater Sci Semicond Process 7:277–282
fluorocarbon plasma polymer films sputtered Finsterwalder F, Hambitzer G (2001) Proton conductive
from polytetrafluoroethylene (PTFE) using mag- thin films prepared by plasma polymerization.
netrons (Finsterwalder and Hambitzer 2001). The J Membr Sci 185:105–124
Lam DK, Baddour RF, Stancell AF (1976) A mechanisms
main advantage of this innovating process is that and kinetics study of polymeric thin-film deposition in
the deposition rate and the organization of the glow discharge. J Macromol Sci Chem
chains of the material structure are much higher A10(3):421–450
than in the case of classical plasma polymers. Poll HU, Arty M, Wickleder KH (1976) Reaction kinetics
in the polymerization of thin films on the electrodes of
While the activation mechanism is very different a glow-discharge gap. Eur Polym J 12:505–512
from that of the classical plasma polymerization, Roualdes S, Sanchez J, Durand J (2002) Gas diffusion and
the deposition mechanism is not. sorption properties of polysiloxane membranes pre-
pared by PECVD. J Membr Sci 198(2):299–310
Rouessac V, Puyrenier W, Broussous L, Rebiscoul D,
Ayral A (2006) How ellipsometry can characterize a
References gas diffusion barrier. In: Bredesen R, Raeder H (eds)
Proceedings of the 9th international conference on
Ayral A, Julbe A, Rouessac V, Roualdes S, Durand inorganic membranes (ICIM9), Lillehammer,
J (2008) Microporous silica membrane – basic princi- 25–29 June, pp 484–487
ples and recent advances, Chapter 2. In: Malada R, Yasuda H (1985) Plasma polymerization. Academic,
Menendez M (eds) Membrane science and technology, Orlando
vol 13. Elsevier, Amsterdam, pp 33–79
P

Plasma Polymerized Membrane polymerization is able to modify the mouth of


the pores at the surface of substrates, especially
Stephanie Roualdes if the latter is macroporous (pores diameter above
IEM/UM II – CC 047, Place Eugene Bataillon, 50 nm). In that case, the final membrane proper-
Montpellier cedex 5, France ties depend both on the plasma polymer and on
the starting support as the applied plasma poly-
merization process duration is not enough to
Plasma-polymerized membrane names a plasma make a complete and homogeneous layer. In the
polymer deposited on a highly porous substrate case of a complete homogeneous layer, the trans-
(which plays the role of mechanical support) port properties will be mainly governed by the
having specific separation properties. intrinsic separation properties of the plasma
The high degree of flexibility in free volume polymer.
and chemical structure of plasma-polymerized The first developed plasma-polymerized
membrane (see entry “▶ Plasma Polymeriza- membranes have been intended to gas permeation
tion”) makes them good candidates as membrane or retention (Inagaki and Tsutsumi 1986; Inagaki
materials. Plasma polymers have been used as et al. 1990; Roualdes et al. 2002; Julbe
membrane materials since the 1980s; the first et al. 2008) and also pervaporation; more
reported study was from Yasuda (Yasuda 1984). recently, plasma-polymerized membranes have
Their main advantages in such an application been prepared for liquid separation processes
field are their high cross-linking degree giving (nanofiltration and ultrafiltration essentially)
them high separation efficiency as well as high (Roualdes et al. 2010). For gas or liquid separa-
chemical and thermal stabilities and their small tion, membranes providing high fluxes of pene-
and easily tunable thickness enabling a modula- trants are required. Polymer-like plasma films are
tion of their permeation ability. As plasma poly- more suitable in this case. If the plasma film does
mers are not self-supported, they must be not totally plug the porosity of its support, the
deposited onto symmetric or asymmetric support transport properties across the membrane will be
with a surface pore size and a surface roughness controlled by the viscous flow. If the plasma film
that should be in agreement with the deposited constitutes a complete homogeneous layer at the
thickness. This support primarily acts as a surface of its support, the transport properties of
mechanical support. The plasma polymerization the membrane will be mainly governed by the
technique cannot deposit thin films on the pore solution diffusion, microporous surface diffu-
walls inside porous substrates like it can be done sion, or molecular sieving mechanisms inherent
by counter diffusion CVD, but plasma to the plasma polymer. Being highly cross-linked
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1229-4
2 Plasma Polymerized Membrane

in essence, polymer-like plasma materials are such materials by plasma polymerization is par-
generally not as permeable as conventional mem- ticularly challenging and requires a delicate
branes. In order to enhance their permeability, the research task in the choice of the precursor
easiest solution consists in reducing their thick- (s) and the adjustment of plasma parameters.
ness, to the detriment of their mechanical stabil-
ity. Another solution is to increase their free
volume and/or chain flexibility to make them
References
resemble more conventional polymers. For gas
retention (packaging application essentially), Inagaki N, Tsutsumi D (1986) Plasma-polymerization of
membranes providing low fluxes of penetrants F-propene/acetylene and F-propene/ethylene mixtures
are required. Ceramic-like plasma films are and their gas permeability. Polym Bull 16:131–136
more suitable in this case; their transport proper- Inagaki N, Tasaka S, Park MS (1990) Gas separation
membrane made by plasma polymerization of
ties are rather controlled by the molecular sieve 1,3-ditrifluoromethylbenzene/CF4 mixture. J Appl
mechanism as for classical crystallized ceramics. Polym Sci 40:143–153
The development of polymer-like plasma Julbe A, Rouessac V, Durand J, Ayral A (2008) New
films has been more recently applied to fields approaches in the design of ceramic and hybrid mem-
branes. J Membr Sci 316:176–185
using ion-conducting membranes such as Roualdes S, Sanchez J, Durand J (2002) Gas diffusion and
electromembrane processes (electrodialysis in sorption properties of polysiloxane membranes pre-
particular), electrochemical sensors, or, more pared by PECVD. J Membr Sci 198(2):299–310
broadly, the energy production devices (fuel Roualdes S, Rouessac V, Durand J (2010) Plasma mem-
branes. In: Drioli E, Giorno L (eds) Comprehensive
cells, Li-ion batteries, etc.) (Roualdes membrane science and engineering, vol 1. Academic,
et al. 2010). Such applications require the use of Oxford, pp 159–197
materials having a good swelling in water and Yasuda H (1984) Plasma polymerization for protective
containing specific functions, often charged, dis- coatings and composite membranes. J Membr Sci
18:273–284
tributed in an ordered manner in order to form
effective channels of ionic conduction. Obtaining
V

Vapor Plasma Membrane Treatment (up to 50 eV) to induce the ionization of gas
molecules. Such ionized species (acquiring ener-
Stephanie Roualdes gies typically in the range of 0–2 eV) initiate a
IEM/UM II – CC 047, Place Eugene Bataillon, high number of complex reactions (ionization,
Montpellier, France excitation, neutralization, recombination,
deexcitation, etc.) constituting what is called a
glow discharge. A glow discharge implies a
Plasma processes (Yasuda 1985; d’Agostino high variety of species: electrons, negative and
1990; Biederman and Osada 1992; Inagaki positive ions, radicals, neutral atoms and mole-
1996) were initially developed for microelectron- cules, and also photons (emitted by radiative
ics in the 1950s. They represent a clean deexcitation) whose mixture constitutes the
(producing few or not effluents) and also plasma state. A plasma is essentially character-
extremely flexible technology whose basic equip- ized by its energy and its electronic density.
ment, well adapted to automation, makes it pos- Depending on the values of both microscopic
sible to achieve goals as various as singular in parameters, different kinds of natural or artificial
terms of specific properties of use; their costs of plasmas can be distinguished, being classified in
operation are moreover relatively weak. Based on two categories: hot plasmas and cold plasmas.
these advantages, they are used today in many Artificial plasmas, generated by a low frequency
fields of the materials chemistry (in particular the (25–450 kHz), radio frequency (1–500 MHz), or
membranes field) even if their industrialization microwave (500 MHz–some GHz) continue or
still remains not very developed, because of the alternative discharge at rather low pressure
high cost of the equipment necessary to their (10–2–10 Torr), are cold plasmas. Cold plasmas
implementation and of a certain conservatism of are characterized by energy and electronic den-
the industrialists reticent to introduce this new sity equal to 1–10 eV and 1,010 cm 3, respec-
technology, however so promising. tively. Their ionization degree is lower than 10 3
Defined by Crookes in 1879 as the fourth state so that the gas phase is mainly made up of neutral
of the matter, a plasma is a partially ionized and species in an excited state (radicals).
overall neutral medium generated by the applica- A characteristic of these plasmas is the absence
tion of an electric field to a gas phase at low of thermodynamic balance between the elec-
pressure (<10 Torr). The energy of the applied tronic temperature (several thousands of degrees)
electric field is transferred to free electrons which and that of gas (near to the ambient).
collide with the gas molecules. Such inelastic The interaction between a cold plasma and a
impacts make electrons achieve enough energy material placed within it (substrate) results in
# Springer-Verlag Berlin Heidelberg 2012
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1230-3
2 Vapor Plasma Membrane Treatment

several types of effects occurring simultaneously plasma-enhanced chemical vapor deposition


or consecutively. Four major effects are generally (PECVD) or plasma polymerization in the partic-
distinguished: plasma etching, plasma functiona- ular case of gases of organic compounds.
lization, plasma cross-linking, and/or formation For details about plasma treatment applied to
of a deposit on the surface of the substrate membrane materials, see the articles entitled
(PECVD/plasma polymerization). The preva- “plasma etching,” “plasma functionalization,”
lence of one of these effects on the others is “PECVD,” “plasma polymerization,” “plasma
directly related to the nature of the gas subjected membrane,” and “plasma polymerized
to the electric discharge. In the case of plasmas membrane.”
involving noncondensable gases (monoatomic or
diatomic gases), the three principal effects are
etching, functionalization, and cross-linking; the References
substrate undergoes surface modifications only.
In the case of plasmas involving condensable Biederman H, Osada Y (1992) Plasma polymerization
processes. Elsevier, Amsterdam
gases (organic, inorganic, or organometallic
d’Agostino R (1990) Plasma deposition, treatment and
compounds), the dominating effect is the forma- etching of polymers. Academic, New York
tion, on the surface of the substrate, of a deposit Inagaki N (1996) Plasma surface modification and plasma
made up of a three-dimensional matrix formed polymerization. Technomic Publishing, Lancaster
Yasuda H (1985) Plasma polymerization. Academic,
from fragments of the reagent gas combined in a
Orlando
random way. The related plasma process is called
A

Artificial Brain Model: Biohybrid This biohybrid artificial system consisting of


Membrane System neurons and membranes offers a valuable tool for
studying neuronal cell behavior and fundamental
Sabrina Morelli questions in neuroscientific research, and it also
Institute on Membrane Technology, ITM-CNR, could be used in a wide range of biotechnological
National Research Council of Italy, Rende, CS, applications.
Italy Several works in the literature show evidence
that semipermeable polymeric membranes in flat
and hollow fiber configurations, thanks to their
Artificial brain, in membrane operation, is a highly selective structural, physicochemical, and
biohybrid membrane system which provides suit- transport properties, allow the successful in vitro
able conditions for the creation of a biomimetic reconstruction of neuronal tissue reproducing a
microenvironment for neuronal tissue engineer- tissue model for studying metabolic diseases and
ing resembling in vivo neuronal tissue properties drug effects (De Bartolo et al. 2008; Zhang
and functions. et al. 2005 Morelli et al. 2014; Piscioneri et al.
In the last decade, neuronal cell behavior on 2015).
biomaterial such as membrane has become of For typical neuronal tissue-engineered con-
great interest since it offers the advantage of structs, the properties of the material components
developing neuronal tissue that may be used for relevant to the tissue response include the surface
the in vitro simulation of human brain function microgeometry, the MWCO, the electrical prop-
substitute. This could provide further insights not erties, possibly the bioactive factors that are
only into the cell but also in developing therapies loaded and sustainedly released through the chan-
in neurodegenerative disorders such as nel wall, and the degradation rate for biodegrad-
Parkinson’s or Alzheimer’s diseases. able materials. The wettability of the membrane
A biohybrid system using neurons could also surface has proved to be a factor that affects the
represent a useful instrument for predictive drug growth of neurons modulating the adsorption of
testing or constitute a future model of a adhesion proteins contained in the culture
bioneuronal network device. To accomplish this medium or secreted by cells that mediate the
task the artificial membrane must exhibit a spe- adhesion of cells to the substrate.
cific micro-architecture able to stimulate neuro- Advances in polymer chemistry have facili-
nal regeneration, therefore supporting axonal tated the engineering of synthetic membranes
regrowth and affecting cellular orientation and that can be specifically manipulated with regard
differentiation in a positive way.
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1231-2
2 Artificial Brain Model: Biohybrid Membrane System

to their physical and mechanical characteristics, neuronal microenvironments representing a


which may affect the interactions with cells. great potential for building 3D neuronal circuits
The influence of topographical features on as well as for creating tissue-based biosensors
neuronal cell adhesion and differentiation has and for promoting systemic restoration of severe
been studied by using patterned adhesive areas nerve injuries. In this context, several studies
that provide only a fraction of the surface for cell have been performed toward the determination
adhesion while the rest is cell repellent or by of differences between 2D and 3D environments
using contact guidance cues in combination for neuronal function in order to provide great
with also nerve growth factors or an electric benefit to neuroengineering efforts. Recently, a
field. Topographic guidance of neuritis out- complete 3D neural tissue-like structure has been
growth has been explored in vitro with a culture assembled in vitro using primary hippocampal
substrate containing etches, microchannels, cells and PAN HF membranes. As a conse-
nanotubes, or microgrooves. Micro-patterned quence, this advanced model system could
biodegradable poly(L-lactic acid) membranes allow the mimicking of hippocampal neuronal
directly improved the guidance of neurite exten- events in order to study natural neurobiological
sion and thereby enhanced their orientation with properties of these cells, such as memory and
a consequently highly ordered neuronal cell learning processes, or the induction of disease
matrix, which may have strong bearings on the pathologies, allowing testing of new therapies
elucidation of regeneration mechanisms (Morelli on the resolution of these states (Morelli
et al. 2010). et al. 2012).
Hippocampal neurons exhibited a different In the last decade, with rapid advances in
morphology in response to varying the properties biomaterial technology, several types of natural
of the membrane surface. Indeed, cells grown on and synthetic biodegradable polymer, including
the smoother membranes such as fluorocarbon collagen, chitosan, poly(glycolic acid), poly
(FC) and PES membranes displayed a large num- (L-lactic acid), poly(L-lactide-co-glycolide),
ber of neuritis with consequent formation of bun- poly(caprolactone), and polyurethane, have
dles. The density of axonal network increases the been reported as suitable for nerve regeneration,
neurites to become more elaborate and highly although the ideal physicochemical composi-
branched on the smoother surfaces. tions, surface structure, and functionalization of
The importance of FC membrane culture sub- such materials have not yet been found. It was
strates toward the highlighting of the effects of recently reported that polycaprolactone-based
highly preferred GABAAR a2,5 agonists and membranes successfully supported outgrowth
inverse agonists on the successful elongation of and differentiation of human neuronal cells
neuronal processes and transcriptional activities (Morelli et al. 2015).
of hamster hippocampal Gluergic cells was dem-
onstrated for the first time (Giusi et al. 2009).
A biohybrid system composed of neuronal
References
cells and silicon-supported nanoporous mem-
branes has been designed to facilitate control of De Bartolo L, Rende M, Morelli S, Giusi G, Salerno S,
the biochemical environment of neuronal net- Piscioneri A, Gordano A, Di Vito A, Canonaco M,
works with cellular resolution. Nanoporous Drioli E (2008) Influence of membrane surface prop-
erties on the growth of neuronal cells isolated from
membranes may be used to interface with biolog-
hippocampus. J Membr Sci 325:139–149
ical materials in a biohybrid system, for example, Giusi G, Facciolo RM, Rende M, Alo R, Di Vito A,
as an artificial chemical synapse interface Salerno S, Morelli S, De Bartolo L, Drioli E, Canonaco
(Wolfrum et al. 2006). M (2009) Distinct a subunits of the GABAA receptor
are responsible for early hippocampal silent neuron-
Compared to traditional two-dimensional
related activities. Hippocampus 19:1103–1114
(2D) culture systems, 3D in vitro cultures of Morelli S, Salerno S, Piscioneri A, Papenburg BJ, Di
neuronal cells appear to better mimic in vivo Vito A, Giusi G, Canonaco M, Stamatialis D,
Artificial Brain Model: Biohybrid Membrane System 3

Drioli E, De Bartolo L (2010) Influence of micro- Didymin on H2O2-Induced Injury in Neuronal Mem-
patterned PLLA membranes on outgrowth and orien- brane System. Cells Tissues Organs 199:184–200
tation of hippocampal neurites. Biomaterials Piscioneri A, Morelli S, Mele M, Canonaco M, Bilotta E,
31:7000–7011 Pantano P, Drioli E, De Bartolo L (2015)
Morelli S, Piscioneri A, Salerno S, Rende M, Campana C, Neuroprotective effect of human mesenchymal stem
Tasselli F, Di Vito A, Giusi G, Canonaco M, Drioli E, cells in a compartmentalized neuronal membrane sys-
De Bartolo L (2012) Flat and tubular membrane sys- tem. Acta Biomaterialia 24:297–308.
tems for the reconstruction of hippocampal neuronal Wolfrum B, Mourzina Y, Sommerhage F, Offenhausser
network. J Tissue Eng Regen Med 6:299–313 A (2006) Suspended nanoporous membranes as inter-
Morelli S, Piscioneri A, Messina A, Salerno S, Al-Fageeh faces for neuronal biohybrid systems. Nano Lett
MB, Drioli E, De Bartolo L (2015) Neuronal growth 6:453–457
and differentiation on biodegradable membranes. Zhang N, Yan H, Wen X (2005) Tissue-engineering
J Tissue Eng Regen Med. 9:106–117 approaches for axonal guidance. Brain Res Rev
Morelli S, Piscioneri A, Salerno S, Al-Fageeh M, Drioli E, 49:48–64
De Bartolo L (2014) Neuroprotective Effect of
A

Artificial Kidney without containing any of the substances that


must be removed from the body (urea, creatinine,
Sabrina Morelli uric acid, sulfates, phosphates). Proteins, formed
Institute on Membrane Technology, ITM-CNR, elements of the blood, bacteria, and substances
National Research Council of Italy, Rende CS, with a molecular weight of more than 30,000, do
Italy not pass through the membrane. During hemodi-
alysis the patient’s blood is drawn off through a
catheter by a pump from the inferior vena cava
Artificial kidney, a ▶ synonym for and passed inside the chambers of membranes of
▶ hemodialyzer, is an extracorporeal device the dialyzer; these chambers are washed outside
through which blood may be circulated for by the dialyzing solution, which is supplied by
removal of elements that normally are excreted another pump. Partially purified, the blood is
in the urine. returned to one of the surface veins.
The artificial kidney is used to rid the blood of The membrane used during hemodialysis has
metabolic products, to correct electrolyte-water evolved significantly since the earliest reports.
and acid-alkaline balances in acute and chronic Early membranes were natural materials, such
renal insufficiency, to remove dialyzing toxic as cellulose, or simple synthetic compositions,
substances in cases of poisoning, and to remove such as polysulfone, with symmetric structures
excess water in cases of edema. In 1913 the and good performance for small solute passage
American scientist Abel created an apparatus (Fleming 2011).
for dialysis that was the basis for the artificial However, these membranes include signifi-
kidney; Dr. Willem Kolff, a Dutch physician, cant interactions with the complement pathway
constructed the first functioning artificial kidney. and immune response. Modifying the hydroxyl
He treated his first patient in 1943, and in 1945 he groups on cellulose membranes gives similar per-
was first able to save a patient’s life with hemo- formance characteristics and less bioactivity and
dialysis treatment. includes cellulose diacetate and hemophan mem-
The artificial kidney operates on the principle branes. With improvements in chemical engi-
of the dialysis of substances through a semiper- neering and manufacturing, cellulose-based
meable membrane. Dialysis is a result of the membranes have yielded to synthetic mem-
differences in the concentrations of substances branes. The most popular membranes in use
in the blood and in the dialyzing solution, which today are polyacrylonitrile and polysulfone; how-
contains glucose and the principal electrolytes of ever, polyamide, polycarbonate, and polymethyl-
the blood in nearly physiological concentrations methacrylate are available. These materials have
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1232-2
2 Artificial Kidney

improved biocompatibility and reduce comple- renal failure. A potential solution to ease the
ment activation; however, they may enhance pro- demand for donor kidneys may be the use of
tein adsorption to the membrane in the absence of tissue engineering techniques that could be used
further modification. Despite the improved com- to develop functional kidneys. A primary chal-
patibility of synthetic membranes, the most lenge in renal tissue engineering, however, is the
recent large review does not demonstrate benefits production of tissues with the functional com-
conveyed by biocompatibility. The ultrastructure plexity required for kidney transplantation. The
of membranes is predominantly the capillary first step in achieving this aim could be to pro-
design, or hollow fiber structure, in which blood duce acellular kidney matrices for use as biolog-
flows through a series of small tubes held together ical scaffolds that support cell growth and
in a bundle. This allows for a low-resistance, high facilitate new tissue formation by potentiating
surface area membrane. Membrane properties cell–cell interaction. Several groups have used
such as charge, wall thickness, and pore size different perfusion-based decellularization proto-
affect function. The radius of the pore is related cols to produce naturally derived kidney scaf-
to the ultrafiltrate flow through the membrane, folds (Arenas-Herrera et al. 2013).
but overall fluid transfer is a function of the In the last decade, several studies have been
mean pore size. The number or density of pores performed on the development of the implantable
and the radius of the pore affect solute transfer in artificial kidneys, but these studies reported only
diffusive clearances. Membrane characteristics developmental concepts, in vitro or in vivo stud-
such as flux and permeability to water are deter- ies using small animals. It is difficult to control
minants of pore characteristics and wall thickness certain research aspects of an implantable artifi-
(Vigano et al. 2008). cial kidney to a preclinical level, and these
As dialysis membrane technology has aspects include long-term maintenance of the
improved, high-flux membranes with larger pore antithrombogenic properties of the systems and
sizes have been developed to allow greater clear- each of its components, and the function of an
ances of larger retention molecules with reduced implanted, miniaturized system, whose function
induction of inflammatory mediators. While must be maintained for a year’s duration. Further
observational studies suggest that high-flux progress in nanotechnology and biotechnology is
hemodialysis is associated with lower and required to realize a treatment with an implant-
dialysis-related amyloidosis, individual random- able kidney (Saito et al. 2011).
ized controlled trials have not confirmed that New directions in dialysis research include
high-flux hemodialysis improves clinical out- cheaper treatments, home-based therapies, and
comes. High-flux dialysis membranes have larger simpler methods of blood purification. These
pore sizes that may increase transportation of objectives may be probably obtained with inno-
dialysate impurities or contaminants from the vations in the field of artificial kidney through the
dialysate to the bloodstream even when the dial- utilization of new disciplines such as miniaturi-
ysate quality complies with acceptable standards, zation, microfluidics, and nanotechnology. This
although some evidence suggests that high-flux research may lead to a new era of dialysis in
membranes may actively absorb endotoxins and which the new challenges are transportability,
impede their back transfer from dialysate into the wearability, and why not the possibility to
bloodstream (Palmer and Strippoli 2013). develop implantable devices (Ronco et al. 2011).
Although dialysis is currently an available
treatment for chronic renal disease, it replaces
only the filtration function of the kidneys, and
References
thus, it is associated with a number of complica-
tions and is not a permanent solution. Kidney Arenas-Herrera JE, Ko IK, Atala A, Yoo JJ
transplantation performed in a heterotopic loca- (2013) Decellularization for whole organ
tion is the only definitive solution for end-stage
Artificial Kidney 3

bioengineering. Biomed Mater 8:014106. Saito A, Sawada K, Fujimura S (2011) Present status and
doi:10.1088/1748-6041/8/1/014106 future perspectives on the development of bioartificial
Fleming GM (2011) Renal replacement therapy review. kidneys for the treatment of acute and chronic renal
Past, present and future. Organogenesis 7:2–12 failure patients. Hemodial Int 15:183–192
Palmer SC, Strippoli G (2013) High-flux versus low-flux Vigano SM, Di Filippo S, Manzoni C, Locatelli F (2008)
haemodialysis membranes for end-stage kidney dis- Membrane characteristics. In: Ronco C, Cruz DN (eds)
ease. Nephrology 18:313–314 Hemodialysis-from basic research to clinical trials,
Ronco C, Davenport A, Gura V (2011) The future of the vol 161, Contribution of nephrology. Karger, Basel,
artificial kidney: moving towards wearable and mini- pp 162–167
aturized devices. Nefrologia 31:9–16
E

Emulsification by Membrane membrane surface (cross-flow membrane emulsi-


Operations fication) (Williams et al. 1998) or stirred (stirred
membrane emulsification) (Stillwell et al. 2007).
Emma Piacentini1 and Lidietta Giorno2 The use of static turbulence promoters in cross-
1
Institute on Membrane Technology (ITM-CNR) flow membrane emulsification allows increasing
c/o University of Calabria, Rende (CS), Italy the shear stress at the membrane surface while
2
Institute on Membrane Technology maintaining a low value along the circuit out of
(ITM-CNR), National Research Council of Italy, the membrane (Koris et al. 2011). Alternatively, a
University of Calabria, Rende (CS), Calabria, periodic flow pulsation is generated in the con-
Italy tinuous phase without recirculation (pulsed-flow
membrane emulsification) (Holdich et al. 2013).
Moving membranes can be used instead of the
Emulsions can be generated using membrane commonly used stationary membranes. The drop-
operations by: (i) direct membrane emulsifica- let detachment from the membrane surface is
tion, where a microporous membrane is used to controlled by rotating (Vladisavljević and Wil-
disperse one of two immiscible liquids as a form liams 2006) or vibrating (Holdich et al. 2010) the
of droplets into another liquid or by (ii) premix membrane within an otherwise static continuous
membrane emulsification, where a course emul- phase. Membrane operations used for the produc-
sion is extruded through the membrane pores in tion emulsion droplets are described in Table 1.
order to generate fine droplet emulsion. Emulsification by membrane operation is con-
A pressure is required to cause the dispersed trolled by:
phase to permeate through the membrane. If any
shear is applied on the membrane surface, drop- • Membrane parameters, including porosity,
lets can be spontaneously detached from the pore mean pore size, pore geometry, pore distance,
outlets on the action of the interfacial tension and membrane surface wettability
when they reach a certain size. The method is • Phase parameters, including interfacial ten-
referred as static membrane emulsification sion, emulsifier type and concentration, vis-
(Kukizaki 2009). The shear on the membrane cosity and density of dispersed and
surface can be generated by moving the continu- continuous phases, phase composition, pH,
ous phase or using moving membranes. The and ionic strength
method is referred as dynamic membrane emulsi- • Process parameters, including wall shear
fication. The shear stress is generated by the stress, transmembrane pressure, membrane
continuous phase flowing tangentially to the module configuration, and temperature
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1233-1
2 Emulsification by Membrane Operations

Emulsification by Membrane Operations, Table 1 Different membrane operations used for the production
emulsion droplets
Advantages Disadvantages
Dynamic membrane emulsification
Stirred ME Suitable for low volumes of continuous Emulsion production at batch scale
phase
Useful to study the effect of different The shear stress at the membrane surface is
experimental conditions on the emulsion nonuniform and depends on the cell geometry
preparation

Cross-flow ME Constant shear stress at the membrane Emulsion droplet breakup as a consequence
surface of the recirculation
Suitable for large-scale production and High dispersed phase concentration is
continuous or semicontinuous operation obtained after a long time of operation

Cross-flow ME with Constant shear stress at the membrane High dispersed phase concentration is
static promoter surface obtained after a long time of operation
Suitable for large-scale production and
continuous or semicontinuous operation
Suitable to prevent droplet breakup

Pulsed-flow ME Suitable for large-scale production and –


continuous or semicontinuous operation
Able to prevent droplet breakup
High dispersed phase concentrations
obtained in a single pass

Rotating ME Suitable for large-scale production and Complicated and more expensive design
continuous or semicontinuous operation Higher power consumption
Able to prevent droplet breakup
High dispersed phase concentrations
obtained in a single pass

Vibrating ME Suitable for large-scale production and Complicated and more expensive design
continuous or semicontinuous operation
Able to prevent droplet breakup Higher power consumption
Nonuniform temporal distribution of shear
stress on the membrane surface

(continued)
Emulsification by Membrane Operations 3

Emulsification by Membrane Operations, Table 1 (continued)


Advantages Disadvantages
Static membrane emulsification
Simple experimental setup Emulsion production at batch scale
Low energy input The production of uniform droplets is
Able to prevent droplet breakup possible only at low dispersed phase flux with
low productivity

Comparing to the conventional emulsification emulsification with pulsed (oscillatory) flow. Ind Eng
processes, emulsification by membrane operation Chem Res 52:507–515
Koris A, Piacentini E, Vatai G, Bekassy-Molnar E,
permits to obtain a better control of droplet size Drioli E, Giorno L (2011) Investigation on the effects
and droplet size distribution, low energy and of a mechanical shear-stress modification method dur-
material consumption, and modular and easy ing cross-flow membrane emulsification. J Membr Sci
scale-up. Nevertheless, productivity (m3/day) is 371:28–36
Kukizaki M (2009) Shirasu porous glass (SPG) membrane
much lower, and therefore the challenge in the emulsification in the absence of shear flow at the
future is the development of new membranes and membrane surface: influence of surfactant type and
innovative membrane operations to keep the concentration, viscosities of dispersed and continuous
known advantages and maximize the phases, and transmembrane pressure. J Membr Sci
327:234–243
productivity. Stillwell MT, Holdich RG, Kosvintsev SR, Gasparini G,
Cumming IW (2007) Stirred cell membrane emulsifi-
cation and factors influencing dispersion drop size and
uniformity. Ind Eng Chem Res 6:965–972
References Vladisavljević GT, Williams RA (2006) Manufacture of
large uniform droplets using rotating membrane emul-
Holdich RG, Dragosavac MM, Vladisavljevic GT, sification. J Colloid Interface Sci 299:396–402
Kosvintsev SR (2010) Membrane emulsification with Williams RA, Peng SJ, Wheeler DA, Morley NC,
oscillating and stationary membranes. Ind Eng Chem Taylor D, Whalley M, Houldsworth DW (1998) Con-
Res 49:3810–3817 trolled production of emulsions using a crossflow
Holdich RG, Dragosavac MM, Vladisavljevic GT, membrane, part II: industrial scale manufacture.
Piacentini E (2013) Continuous membrane Chem Eng Res Des 76:902–910
C

Controlled Drug Release particular site and contain drug in liquid or pow-
der form in a reservoir surrounded by a semiper-
Sacide Alsoy Altinkaya meable membrane to allow slow release of the
Department of Chemical Engineering, Izmir drug. The membrane can be made from a degrad-
Institute of Technology, Urla, Izmir, Turkey able or nondegradable polymer, and the release is
controlled by rate of diffusion and degradation.
Patches are typical membrane-controlled reser-
Controlled drug release is defined as delivery of a voir systems and frequently used for controlled
drug to a specific site, in specific time and release drug delivery. In ocular patches, a drug is
pattern. Controlled drug release eliminates over- enclosed by two release-controlling polymer
or underdosing, maintains drug levels in desired membranes, and through diffusion, drug is deliv-
range, needs less dosing, prevents side effects, ered to the target area. Transdermal patches are
and increases patient compliance. Most of the used to deliver drugs with low solubility since the
commercially available systems for controlled skin has a large surface area. The simplest patch
release of drugs rely on membranes where drug consists of a drug-containing reservoir placed
release is generally controlled by (1) osmotic between an impermeable backing layer and a
pumping or (2) solution–diffusion mechanism. membrane. The total resistance to drug perme-
Pills, implants, and patches are commonly used ation is controlled by sum of the resistances in the
dosage forms to deliver drugs where drug release membrane and the skin. In the case of passive
is controlled by diffusion through a rate-limiting drug transport where the drug concentration dif-
membrane. Pills are prepared by pressing the ference between the patch and the skin is main
drug into a tablet and then coating with a water- driving force, the release rate of the drug may
insoluble or water-soluble polymeric membrane, vary significantly from patient to patient due to
such as hydroxylpropyl methylcellulose, strong variations in skin permeability. In order to
ethylcellulose, povidone, or polyethylene glycol. provide an effective rate control and to ensure
Tablets are also coated with a membrane to pro- that drug delivery does not depend on patient or
tect drugs against decomposition in the acid envi- patch position, the permeability of membrane
ronment of the stomach. Commonly used should be less than that of the skin, i.e., the
polymers for this purpose are cellulose acetate release rate should be controlled by the mem-
trimellitate (CAT), hydroxypropylmethyl- brane. To expand the spectrum of transdermally
cellulose phthalate (HPMCP), polyvinyl acetate deliverable drugs, chemical permeation
phthalate (PVAP), and cellulose acetate phthalate enhancers, microneedles, ultrasound, heat, or
(CAP). Implants are used to deliver drug at a short- or high-voltage bursts of electricity are
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1234-2
2 Controlled Drug Release

temporarily applied to the skin to disrupt its bar- stimuli-responsive polymers are also used as
rier function. Alternatively, drugs can be deliv- membrane material for controlling the release
ered by iontophoresis, in which small amounts of rate of drugs through the membrane. For exam-
electrical current are applied through the skin to ple, hydrogel membranes manufactured from
allow delivery of charged drug molecules into the glucose-containing copolymers could respond to
body. The device consists of two patches: one of the dynamic changes in external glucose concen-
them contains a drug reservoir, while the other tration, and this response can be used to control
patch contains reference electrolyte or gel. The the release of insulin through the hydrogel mem-
drug placed in the patch electrode which has the brane (Obaidat and Park 1997).
same charge as the drug is delivered into the skin
by electrostatic repulsion when electric current is
applied. The rate of transport of a charged drug
Reference
during iontophoresis is controlled by passive dif-
fusion, migration due to electric current applied, Obaidat AA, Park K (1997) Characterization of protein
and electroosmosis due to bulk fluid flow in the release through glucose-sensitive hydrogel mem-
same direction as the flow of the counter ions. In branes. Biomaterials 18:801
addition to classical polymers, intelligent,
C

Controlled Delivery commonly used for constructing degradable


inserts, while nondegradable inserts are
Sacide Alsoy Altinkaya manufactured from ethylene-vinyl acetate copol-
Department of Chemical Engineering, Izmir ymers and styrene-isoprene-styrene block copol-
Institute of Technology, Urla, Izmir, Turkey ymers. The contact lenses are not only used for
correcting vision but also act as potential drug
delivery device by presoaking them in drug solu-
The benefit of a drug can be enhanced when tions. Conventional eye drops are not efficient
controlled delivery of a drug to a targeted tissue since most of it is lost due to overflow. To
becomes possible. After release, the drug enters increase drug retention in the cavity and bioavail-
the systemic circulation and distributes according ability, drug delivery product Ocusert ® was
to its relative affinities to all tissues, and only a developed. In this system, a reservoir filled with
small fraction of the drug is delivered to the target a saturated concentration of drug was placed
site. Accumulation in tissues not associated with between two membranes that can control release
drug causes side effects. Controlled delivery to of drug by the partition/diffusion mechanism.
the target tissue eliminates side effects and allows This product was placed under the lower eyelid
to reduce drug dosing to reach the desired effect. and released drug at constant rate into the tear
The need for controlled targeted delivery is obvi- fluid for up to 1 week. Another commercial prod-
ous in chemotherapy, for example, where painful uct, Lacrisert ® is a soluble insert used for the
side effects of the drugs on healthy cells can be treatment of dry eye syndrome. The device is
eliminated by directly delivering the drug to the composed of hydroxypropyl cellulose and slowly
target cells. Other examples include drug deliv- dissolves over 6–8 h to stabilize and thicken the
ery to the eye, lung, brain, and coronary arteries tear film.
and release of growth and angiogenesis factors In addition to the eye, inserts are also used for
from surgically implanted tissue-engineered targeted controlled delivery of drugs to various
constructs. tissues. ATRIDOX™ is an FDA-approved product
The eye cavity is used to deliver antibiotics designed for the treatment of periodontal disease.
and drugs. Ophthalmic inserts made from solu- Upon injection into the periodontal cavity, drug
ble, insoluble, and bioerodible polymers are cur- delivery depot is formed and delivers the antibi-
rently available. Insoluble inserts can be otic to the cavity. DUROS® implants are
categorized as diffusional, osmotic, and contact nondegradable, osmotically driven systems and
lens. Polyvinyl alcohol, hydroxypropylcellulose, used for the delivery of small drugs, peptides,
polyvinylpyrrolidone, and hyaluronic acid are proteins, and DNA for up to 1 year. Viadur ® is
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1235-2
2 Controlled Delivery

another commercial implant used for treatment of less cleared than free drugs and they may also
advanced prostate cancer. have favorable distribution properties into target
Drug-eluting stents were developed to prevent tissues. Targeting ligands can be incorporated
restenosis or reclosing of coronary arteries. In into the nanoparticles, and they permit particles
these systems, the implantable metal stents are to bind specific cells and promote the cell uptake
coated with small amounts of anti-inflammatory and release of drug into the cells. Drug-loaded
and antiproliferative drugs that are released nanoparticles can easily reach to target tumor
directly into the arterial tissue by dissolution, tissues since tumors have leaky capillaries that
partitioning, and diffusion. The release rate is permit the passage of nanoparticulates.
influenced by the thickness of the coating, type Microemulsions, liposomes, dendrimers, block
of the coating material, and diffusivity and solu- polymer micelles, and solid lipid and polymer
bility of drug in the coating material. nanoparticles are typical examples of
Nanocarriers are alternative systems for nanocarriers.
targeted controlled drug delivery since they are
C

Controlled Release of the active ingredient in the polymer depends


on its interaction with the membrane material.
Sacide Alsoy Altinkaya In matrix (monolithic) systems, the bioactive
Department of Chemical Engineering, Izmir agent is incorporated in a polymer either in
Institute of Technology, Urla, Izmir, Turkey dissolved or dispersed form. When the active
ingredients are in liquid form, they are typically
dissolved in polymer matrices, while solid ingre-
Controlled-release technologies are developed to dients are dispersed in the polymer. Release of
deliver drugs, proteins, pesticides, fragrances, the agent occurs by diffusion through the polymer
and other bioactive agents at a controlled rate matrix and solubility of the agent becomes a
for a desired time period to maintain a constant controlling factor.
and effective level of an active ingredient. Osmotic controlled-release systems are
Controlled-release formulations provide greater reservoir-type systems except that the release of
efficacy, convenience, and improved safety by the active agent depends on the diffusion of water
maintaining optimal concentrations of the active into the membrane. In these systems, a semiper-
ingredient. Many controlled-release technologies meable membrane that is much more permeable
operate by diffusion of the active ingredient or to water than to the active agent separates a core
water through a rate-controlling membrane and with high osmotic pressure from a solution with
can be classified into four categories: (1) reservoir low osmotic pressure. Water penetration into the
types, (2) matrix systems, (3) swelling-controlled core generates a hydrostatic pressure within the
systems, and (4) osmotic systems. core that forces the solution containing the active
In reservoir (membrane) systems, the bioac- ingredient out through the membrane. Water per-
tive agent is either encapsulated by two semiper- meability of the rate-controlling membrane
meable membranes or core containing the active determines the release rate of the active agent.
ingredient is surrounded by a semipermeable Swelling-controlled-release systems are simi-
membrane. Diffusivity and solubility of the lar to the design of matrix systems and usually
active ingredient in the membrane are two key consist of an active ingredient dispersed through-
parameters that influence the rate of diffusion out a swellable polymer. In these systems, the
through the membrane. The size and shape of active ingredient is not released until the polymer
the active ingredient, the packing density, and matrix is swollen since the diffusivity of the
the flexibility and crystallinity of polymer chains active ingredient in the swollen matrix is several
affect the diffusivity in the membrane. Solubility orders of magnitude higher than its diffusivity in
the unswollen polymer.
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1236-1
2 Controlled Release

Controlled-release systems that are not depen- system releases the agent in a way typical of
dent on diffusion have also been developed. For diffusion-controlled matrix systems upon expo-
example, in the case of bioerodible systems, the sure to aqueous media. On other hand, when the
release rate is controlled by either polymer dis- system is exposed to an oscillating external mag-
solution or a chemical reaction at the polymer netic field, the release rate becomes much higher.
surface; therefore, geometric shape of the release Various types of polymers have been used in
system is important. In pendant chain systems, the design of controlled-release systems. The
the active agent is bound to a polymer backbone choice of polymer can affect diffusion and parti-
chain chemically and is released by hydrolytic or tion coefficients in diffusion-controlled systems,
enzymatic cleavage. The agent can be attached the rate of erosion or hydrolysis in chemically-
directly or via a spacer group. The spacer group controlled systems, permeation rates of solvents
can be used to affect the release rate and hydro- in swelling-controlled systems, and mechanical
philicity of the system. In a magnetically forces in magnetically controlled systems.
controlled-release system, the active agent is uni-
formly dispersed within a polymer matrix. The
C

Controlled Release Kinetics K = partition coefficient of the active agent


through the membrane
Sacide Alsoy Altinkaya
Department of Chemical Engineering, Izmir When the concentration of the active ingredi-
Institute of Technology, Urla, Izmir, Turkey ent within the reservoir is less than its saturation
value, then the concentration difference through
the membrane decreases with time, and first-
The release of an active agent from controlled order release kinetics is observed which can be
release systems can be categorized into three expressed as follows:
types: (1) zero-order release kinetics, (2) t1/2
 
kinetics, and (3) first-order kinetics. In reservoir dMt Cs ADK ADKt
(membrane) systems, the active ingredient is usu- ¼ exp  (2)
dt L VL
ally encapsulated between two semipermeable
membrane, and the release rate is controlled by where Cs is the saturation concentration of the
diffusion through the membrane. Reservoir sys- agent and V is the volume of the reservoir and
tems generally provide a zero-order release t is time.
where the release rate remains constant until all In matrix systems, active ingredients are
of the active ingredient has been delivered. The dissolved or dispersed through a polymer and
release kinetics from reservoir systems in the release rates from these systems decrease with
form of a flat sheet is described by the following time. Release kinetics from matrix systems
equation: containing dissolved active agents is described
by a combination of first-order and t1/2 kinetics
dMt DC as follows (Baker and Londsdale 1974):
¼ ADK (1)
dt L
 
Mt dMt D 1=2
where ≺0:6 ¼ 2M1
M1 dt pL2 t
 2 
Mt = mass of the active agent released up to time t Mt dMt 8DM1 p Dt
 0:6 ¼ exp  2 (3)
A = surface area M1 dt L2
L
L = thickness of the rate-controlling membrane
D = diffusivity of the active agent through the where M1 is the total amount of active ingredient
membrane initially loaded into the matrix. When active
agent is dispersed throughout the polymer, t1/2

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1237-1
2 Controlled Release Kinetics

kinetics is observed and the release rate is and Csa is the solubility of the active agent in the
predicted by Eq. 4 (Baker and Londsdale 1974): membrane.
In swelling-controlled release systems, the
 
dMt A DCms ð2C1  Cms Þ 1=2 release rate depends on the degree of swelling
¼ (4) of the matrix which is influenced both by the
dt 2 t
diffusion of solvent into the polymer and relaxa-
where Cms is the saturation concentration of the tion of the polymer chains. When diffusion is the
active ingredient in the polymer and C1 is the rate-controlling step, t1/2 kinetics is observed
concentration of active ingredient initially loaded and the release controlled by relaxation follows
into polymer matrix. zero-order release kinetics (Alfrey et al. 1966).
Osmotic-controlled release which is usually
reservoir-type systems follow zero-order release
kinetics as long as the osmotic pressure gradient References
through the membrane is constant. The release
rate of the active agent from these types of sys- Alfrey T, Gurnee EF, Lloyd WG (1966) Diffusion in
tems is defined with the following equation glassy polymers. J Polym Sci C 12:249
Baker RW, Londsdale HK (1974) Controlled release:
(Theeuwes et al. 1983):
mechanisms and rates. In: Tanquary AC, Lacey RE
(eds) Controlled release of biologically active agents.
dMt APw DpCsa Plenum Press, New York, pp 15–72
¼ (5) Theeuwes F, Swanson D, Wong P (1983) Elementary
dt L
osmotic pump for ındomethacin. J Pharm Sci 72:253
where Pw is the permeability of water through the
membrane, Dp is the osmotic pressure difference,
C

@C
Controlled Release by Membrane J ¼ DK (2)
@x
Sacide Alsoy Altinkaya
where C is the concentration of drug in the sur-
Department of Chemical Engineering, Izmir
rounding medium. Under steady-state conditions,
Institute of Technology, Urla, Izmir, Turkey
flux through the membrane is obtained by inte-
grating Eq. 2.
Many controlled-release systems commercially
DC
available now are based on membrane technol- J ¼ DK (3)
L
ogy. These systems consist of a core containing
the drug surrounded by a thin polymer membrane Controlled-release systems based on membranes
and transport of drug through membrane occurs usually provide constant release rate as long as
by a solution-diffusion mechanism. Drug mole- the concentration of drug within core is at satu-
cules first dissolve in the membrane and then ration concentration. Deviations from constant
diffuse from interior part of the membrane to its release kinetics occur depending on the storage
surface. The diffusive flux through the membrane history of the release device. Time lag is observed
is described by Fick’s first law of diffusion. when the system is used shortly after being
manufactured while migration of the agent from
@Cm the core into the membrane due to long-term
J ¼ D (1)
@x storage causes initial burst effect. Equation 3
clearly shows that the release rate of drug is
where D is the diffusivity of drug in the mem-
controlled by diffusivity and solubility of drug
brane, J is the flux of the drug, and Cm is the
in the membrane as well as the thickness of the
concentration of drug in the membrane. At the
membrane. Diffusivity of drug in the membrane
membrane surface, drug molecules choose to
is influenced by the size and shape of the drug
partition into either membrane or surrounding
molecules, flexibility, packing density, or crys-
medium. The partition coefficient gives a mea-
tallinity of polymer chains. Flexibility of polymer
sure of the preference of drug molecules between
chains depends on glass transition temperature
two phases. Defining the partition coefficient, K,
and degree of crosslinking of the polymer. Diffu-
as the ratio of the concentration in the membrane
sivities are higher in rubbery polymers than those
to the concentration in the solution, flux in Eq. 1
in glassy polymers and decrease as crosslinking
is rewritten as follows:
density in the polymer increases. Diffusion takes

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1238-1
2 Controlled Release by Membrane

place in the amorphous phase of the polymers; applications. These devices contain the drug
therefore, diffusivities are lower in more- either in a reservoir surrounded by a membrane
crystalline polymers than in less-crystalline or dispersed in a polymeric matrix and deliver
ones. Solubility of drugs in the membrane drugs directly through the skin and into the blood-
depends on the interaction between the polymer stream. The flux of the drug through the skin is
and drug. Simply, solubility of drug is higher in enhanced by using penetration enhancers or elec-
polymers containing similar functional groups tric current. Osmotic controlled-release systems
with those of drug, in addition, solubility also depend on diffusion of water across a semi-
decreases with an increase in crystallinity of the permeable membrane. These systems for oral
polymer. Design of membrane-based controlled- delivery of drugs are prepared by compressing
release system for a particular drug requires to an osmotically active agent into a tablet, coating
choose an appropriate polymer as a membrane the tablet with a semipermeable membrane, and
material and appropriate thickness to adjust the drilling a small hole through the coating. As
release rate at a desired level. water permeates through the membrane into the
Diffusion-controlled release systems are com- tablet, a solution of the agent is pumped out of the
monly used in commercial products and the most hole. Such a device provides a constant rate of
successful example is in transdermal release as drug traverses the gastrointestinal tract.
C

Controlled Release Dose elementary osmotic pump, a table or capsule


containing drug in the core is surrounded by a
Sacide Alsoy Altinkaya membrane that is permeable to water but not
Department of Chemical Engineering, Izmir drug. After swallowing, water permeated into
Institute of Technology, Urla, Izmir, Turkey the core through the membrane dissolves drug,
and a constant osmotic pressure gradient
established pumps the drug through a hole drilled
Controlled release dosage forms are designed to into the membrane. Zero-order release kinetics
deliver optimum dose of drug at the right time are observed so long as a constant osmotic pres-
and right place. For an efficient and nontoxic sure gradient between core and surrounding
therapy, the drug concentration in plasma should medium is maintained. When drug concentration
lie within the therapeutic range which is bounded falls below its solubility, then rate of drug release
below by the minimum effective concentration starts to decay. To improve the efficiency of
(MEC) and above by the minimum toxic concen- osmotic systems, excipients such as water-
tration (MTC) as shown in Fig. 1. Conventional soluble polymers are added into core, or drug
doses lead to a rapid rise and fall in the drug formulation is placed between the water-soluble
concentration; therefore, several doses at regular polymer and the exit orifice. A majority of the
intervals are required to maintain effective levels. coated dosage forms are controlled by solution-
After an initial rise, controlled release dosage diffusion mechanism where the driving force for
forms maintain a constant concentration in the diffusional drug release is the drug concen-
plasma between MEC and MTC. As a result, tration gradient across the rate-controlling mem-
several benefits are achieved with these systems brane. The drug release rate can be manipulated
including a prolonged therapeutic effect, increas- by varying the membrane thickness and mem-
ing short half-life of drugs, reduction in dosing brane permeability. Permeability can be modified
frequency and side effects, and improved patient by incorporating soluble additives or pore-
compliance. As shown in Fig. 1, zero-order forming agents in the membrane material which
release allows the best control of plasma concen- allows the drug release not only by diffusion but
tration and controlled release dosage forms fol- also by osmotic pumping.
lowing zero-order release kinetics are usually To develop a controlled release dosage form,
achieved by using a rate-limiting membrane that relevant pharmacokinetic parameters for the
is permeable to both drug and water. Osmotic absorption, distribution, and elimination of a
pumping and solution-diffusion mechanism con- drug as well as its in vivo release profile from
trol drug release from membrane systems. In an the dosage form should be considered. The
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1239-1
2 Controlled Release Dose

Controlled Release Dose,


Fig. 1 The change in drug
concentration in blood
during drug delivery

dosage form should deliver the drug within 24 h Drug is released rapidly if the molecular weight
which corresponds to the total gastrointestinal of the polymer is low. If a high molecular weight,
tract (GI) transit time in humans. To protect water-soluble polymer is used for coating, ini-
drug from hydrolysis in acidic environment of tially it swells into a gel through which drug
the stomach, dosage forms are prepared with diffuses. Following ingestion, the rate of swelling
membranes made from pH-sensitive polymers and diffusion through the membrane affect the
that are insoluble in acid but dissolve in the neu- time for passage of the dosage form through the
tral or slightly alkaline environment of the gut. stomach to the small intestine.
R

Release of Antimicrobial Agent Controlled release of the antimicrobial agent


can overcome this limitation by continuously
Sacide Alsoy Altinkaya replenishing it to the food surface, compensating
Department of Chemical Engineering, Izmir for the consumption or degradation of active
Institute of Technology, Urla, Izmir, Turkey compounds. Controlled release of drugs has
been used for some time, and procedures for
achieving desirable rates are well established,
Antimicrobial packaging is produced by adding on the other hand, research on the development
active ingredients in the packaging system or of food packaging films with controlled release
coating/immobilizing active agent onto the sur- properties are limited. Strategies used to control
face and/or using actively functional polymers the release rate of antimicrobial agent from the
that satisy conventional packaging requirements. packaging are mainly based on changing the
The use of antimicrobial packaging has received degree of cross-linking (Buonocore et al. 2004)
great attention since these types of systems pro- or asymmetric structure of the film (Gemili
vide high food quality, safety, and long shelf-life et al. 2009) or forming multilayer structured
by reducing, inhibiting, or retarding the growth of films (Han and Floros 1998). The release of the
microorganisms. Traditionally, antimicrobial antimicrobial agent from the film involves first
agents are directly mixed into the initial food diffusion within the film toward the film/food
formulations in an excess amount since this interface, mass transfer across the interface, and
approach may result in a decrease in the concen- dispersion into the bulk food. In most cases, dif-
tration of the antimicrobial agent on the food fusion in the film is the slowest and the rate-
surface due to its diffusion into the interior parts controlling step. In laminated multilayer systems,
of the food. Antimicrobial packaging offers an the outer layer is generally used to prevent loss of
alternative way to overcome these limitations. the antimicrobial agent to the environment. The
Controlled release of the antimicrobial agent matrix layer contains antimicrobial agent and has
from the film to the food surface is one of the usually amorphous structure to provide space for
most important desired properties of the antimi- entrapping large amount of the antimicrobial
crobial packaging materials. A rapid release agent and fast diffusion of the antimicrobials.
causes fast consumption of the agent in a short The inner layer is the key layer to control the
period of time; thus, protection of the food initial lag period and the flux of the antimicrobial
ceases, on the other hand, spoilage reactions on agent. Therefore, the thickness of this layer and
the food surface may start if the release rate of the its structural characteristics are optimized to con-
antimicrobial agent from the film is too slow. trol the release rate of the antimicrobial agent.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1240-1
2 Release of Antimicrobial Agent

When highly swellable polymers are used as since this condition promotes repulsion between
packaging material, in addition to diffusion of them. Thus, the choice of the polymer matrix for
the antimicrobial agent, diffusion of water into the charged antimicrobial agent should be done
the matrix and the rate of swelling of the matrix based on the pH of the target food.
are also important factors that control the release
rate of the antimicrobial agent. In cases where the
characteristic diffusion time is lower than the References
relaxation time of the polymer, relaxation
becomes the limiting phenomena controlling the Buonocore GG, Sinigaglia M, Corbo MR, Bevilacqua A,
La Notte E, Del Nobile MA (2004) Controlled release
solvent uptake, consequently the release of the
of antimicrobial compounds from highly swellable
antimicrobial agent. Food packaging materials polymers. J Food Prod 67:1190
based on proteins or polysaccharides are usually Gemili S, Yemenicioglu A, Altınkaya SA (2009) Devel-
charged at the pH of the release medium. When opment of cellulose acetate based antimicrobial
food packaging materials for controlled release of
both the antimicrobial agent and the food pack-
lysozyme. J Food Eng 90:453
aging material are charged, then the release rate Han JH, Floros JD (1998) Simulating diffusion model and
depends on the pH of the release medium. In this determining diffusivity of potassium sorbate through
case, the release of the agent occurs only if both plastic to develop antimicrobial packaging films.
J Food Proc Preserv 22:107
the agent and the polymer are similarly charged
U

Urease Immobilization restricted applications since the abundance in


on Membranes hydrogen bonding among the polymer chains
may result in a decrease in flexibility, the excel-
Sacide Alsoy Altinkaya lent affinity to proteins may make them easily
Department of Chemical Engineering, Izmir eroded by bacteria, and high hydrophilicity may
Institute of Technology, Urla, Izmir, Turkey cause the membranes to swell in a wet atmo-
sphere. Due to these drawbacks, synthetic mem-
branes were preferred as enzyme carriers because
Enzyme immobilization within membrane pores of their low cost, easy surface modification, resis-
or onto membrane surface has gained growing tance to biodegradation, and thermal and chemi-
interest due to controllable transport of reaction cal stabilities.
substrates and products through the membrane. Urease was immobilized onto various sup-
This is particularly important when the product ports and a detailed review of these studies has
acts as an inhibitor. Also, high surface area of the been published by Krajewska (2009). The mem-
membranes offers a potentially higher enzyme branes used as a support material were made from
loading. Urease is an enzyme most extensively nylon, silk cloth, polypropylene fabric, poly
studied for immobilization and catalyzes the (hydroxyethyl methacrylate-co-glycidyl methac-
hydrolysis of urea to ammonium and carbon rylate), polyacrylonitrile, methoxypolyethylene
dioxide. Nonenzymatic urea hydrolysis requires glycol 5000, poly(N-isopropylacrylamide-co-
high temperatures and pressures and biological N-acrylosuccinimide-co-2-hydroxyethyl methac-
conversion of urea nitrogen to dinitrogen suffers rylate), poly(2-hydroxyethylmethacrylate),
from instabilities of microbial bed. The method chitosan-poly(glycidylmethacrylate) copolymer,
based on the hydrolysis of urea by urease ethylene-vinyl alcohol, nylon 6/6, acrylamide-
immobilized on a suitable support material is an grafted poly(ethylene terephthalate) fibers, tris
attractive and an alternative removal method. (hydroxymethyl)phosphine polyetheramine
The choice of a support material for enzyme copolymer, chitosan, collagen-glycidyl methac-
immobilization is important to minimize the loss rylate graft polymer, cyanuric chloride DEAE-
of enzyme activity. The membrane material cellulose ether, poly(acrylonitrile)-chitosan com-
should have high affinity to proteins, available posite, expanded PTFE, polyethylene, polyam-
reactive functional groups for direct enzyme ide, polyaniline, poly(ethylene terephthalate)
attachment or for chemical modification, fibers, and aminated polysulfone. In these studies,
mechanical stability, and regenerability. The urease was immobilized by covalent attachment
membranes from natural polymers may have where reactive functional groups on the surface
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1241-2
2 Urease Immobilization on Membranes

of the membrane were generated by different which clearly indicates the beneficial effect of a
surface modification techniques and by cross- polyelectrolyte environment. Immobilization of
linking with multifunctional, low molecular urease in between two polyelectrolyte layers
reagents. In recent years, the layer-by-layer decreased the activity compared to the previous
assembly technique was shown to be an efficient case most probable due to the diffusion-limited
method for enzyme immobilization (Smuleac accessibility of the catalytic site. Adsorption of
et al. 2006). The method involves layer-by-layer negatively charged urease directly onto nega-
deposition of oppositely charged polyelectrolytes tively charged support resulted in a loss of
by consecutive, alternating immersion of a enzyme activity in a short period of time. On
charged substrate into aqueous solutions of an the other hand, immobilization of urease between
anionic and a cationic polyelectrolyte. Since two polyelectrolyte layers appeared to bring bet-
enzymes are multiply charged molecules, the ter environment to ensure long-term enzyme
layer-by-layer (LBL) assembly offers a simple stability.
method to perform the immobilization. In some
cases, electrostatic interactions in the assembly
help stabilize the enzymes to maintain their activ-
References
ity. The LBL method was used to immobilize
urease on polystyrene particles, silicon Guedidi S, Yurekli Y, Deratani A, Dejardin P, Innocent C,
microchannels, or NH3 electrode (Krajewska Altinkaya SA, Roudesli S, Yemenicioglu A (2010)
2009). Guedidi et al. (2010) immobilized urease Effect of enzyme location on activity and stability of
on polyacrylonitrile-based membranes using trypsin and urease immobilized on porous membranes
by using layer-by-layer self-assembly of polyelectro-
LBL assembly. The optimum pH for both native lyte. J Membr Sci 365:59
and immobilized urease was found to be at about Krajewska B (2009) Properties and their customizing by
seven. Immobilized form of urease retained enzyme immobilizations: a review. J Mol Catal
higher activity at lower pH than the soluble coun- B Enzym 59:22
Smuleac V, Butterfield DA, Bhattacharyya D (2006)
terpart. Immobilization onto a polyelectrolyte Layer-by-layer-assembled microfiltration membranes
layer (urease forms the last layer of the assembly) for biomolecule immobilization and enzymatic catal-
resulted in a higher catalytic activity than that of ysis. Langmuir 22:10118
enzyme directly immobilized on the membrane
H

Hemodialysis (HD) Membranes Physiological Requirements


Dialysis must reproduce the four main functions
Michel Jaffrin of kidney:
Department of Biological Engineering,
Technological University of Compiegne, – Elimination of uremic toxins, urea, creatinine,
BP 20529, Compiegne cedex, France uric acid, phosphates, and sulfates
– Removal of excess body water by ultrafiltra-
tion, 1–3 L per run
Introduction – Control of plasma electrolytes concentrations
Na+, Cl , K+, Ca++, by adjusting dialysate
Hemodialysis (HD) consists in recirculating the ionic concentration
patient’s blood into a hemodialyzer with an ultra- – Maintaining blood pH to 7.2 through an ace-
filtration membrane which permits to remove tate or bicarbonate buffer in dialysate
uremic toxins mainly by diffusion, while excess
water is removed by ultrafiltration. The treatment In regular hemodialysis, only the excess water
of chronic renal disease requires three dialysis is removed by ultrafiltration, while in
sessions of 4 h per week, as well as dietetic hemodiafiltration (HDF) about 10–20 L of water
restrictions to limit potassium intake. In 2008, is removed from blood per session to eliminate
1.58 millions of patients were treated by HD toxins and middle molecules by convection in
worldwide. Without reuse, assuming a mean addition to diffusion, and it is replaced by a sterile
membrane area of 0.9 m2 per hemodialyzer, dialysate except for the part corresponding to
they would have consumed 213 106 m2 of mem- excess water. Figure 1 illustrates the difference
brane per year. If 75 % of dialysis centers reuse between HD and HDF. In predilution mode, the
dialyzers 2.54 times (Chuang et al. 2008), this sterile dialysate is reinjected in blood at dialyzer
consumption is reduced to 116 106 m2, which is inlet, while it is reinjected at outlet in
still the biggest application of membranes. The postdilution. Hemofiltration (HF) is analogous
first disposable hemodialyzers were commercial- to HDF with up to 25 L water removal, but
ized in 1950, but it is the arteriovenous shunt without feeding dialysate in the dialyzer as
invented by Dr. Scriber from Seattle which per- toxin, removal by diffusion is not necessary.
mitted modern dialysis by connecting the dia-
lyzer inlet to an arm artery and the outlet with
an arm vein, permitting a blood flow rate of
200–300 ml/min into the dialyzer.
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1242-5
2 Hemodialysis (HD) Membranes

Hemodialysis (HD) and Hemodiafiltration (HDF) with high water removal, partially replaced by
sterile dialysate. In addition, polymeric mem-
HD HDF branes are often more biocompatible than cellu-
losic ones. They are also superior for patient
Post dilution quality of life, reducing b2-M amyloidosis, infec-
tions, and loss of residual kidney function. High-
flux membranes with larger pores increase
removal of middle molecules such as b2-
microglobulin, cytokines, resistin, immunoglob-
ulins, parathyroid hormones, and dinucleoside
polyphosphates. Their removal protects the
patient against cardiovascular problems and
other side effects of uremic syndrome
(Vanholder et al. 2011).

Characteristics of Recent European


Hemodialyzers
Pre dilution
Blood Dialysis Hospal Gambro (Meyzieu, France) commercial-
fluid Blood Dialysis
fluid izes three high-flux hollow fibers dialyzers: the
Membrane Evodial with heparin grafted to AN membrane,
Diffusion + Increased
Diffusion convective transport giving very good hemocompatibility; the Nephral
ST with PEI, a biopolymer grafted on AN69; and
Hemodialysis (HD) Membranes, Fig. 1 Difference
between HD and HF modes
the Revaclear with a Poractron membrane per-
mitting to reduce its area. Gambro (Sweden)
Dialysis Membranes sells, for HF and HDF, the polyflux H with a
They are divided into two categories, low and polyamide–polyacrylether sulfone membrane.
middle permeability cellulosic membranes and Fresenius Medical Care (Germany) commercial-
high permeability polymeric membranes, which izes high-flux dialyzers with a Helixone mem-
are listed in Table 1. They are generally of hollow brane, the FX60, 800, and 1,000 with urea
fiber geometry (200 mm diameter), but some flat clearances of up to 278 ml/min at a blood flow
sheet membranes are also available. Cuprophan of 300 ml/min, and other dialyzers with
membranes are now replaced by cellulose acetate polysulfone membrane, both at high flux (F 40S
or triacetate which is more biocompatible, even to F80S with area from 1 to 1.8 m2) and at low
though they activate complement and leukocytes, flux (F4HPS to F8HPS with area from 0.7 to
leading to inflammatory reaction (Bouré and 2.4 m2 according to patient weight).
Vanholder 2004). Masking hydroxyl groups
increases their biocompatibility. High permeabil-
ity membranes permit to carry out
hemodiafiltration and hemofiltration treatments
Hemodialysis (HD) Membranes 3

Hemodialysis (HD) Membranes, Table 1 Hemodialysis membranes


Type Plane Fiber Manufacturer Permeability ml/h-mmHg
Membrane Dialyzer m2
Low and middle permeability,
Cuprophan X X AKZO Baxter, Bellco, Gambro 2–3.5
Cuprophan HDF X AKZO Gambro 8
Cuprophan TAF X Terumo Terumo
Hemophan X AKZO CD Medical
Cellulose acetate X 5
Cellulose triacetate X Baxter, Nipro
High permeability
PMMA X Toray Toray 14
Polyacrylonitrile X X Hospal Hospal, Asahi 25
PAN
PAN S X Hospal Hospal 40
Polysulfone X Fresenius Fresenius 30–40
Polysulfone X Amicon (HF) Amicon 50
Polyamide X Gambro Gambro 30
(HF)

References Chuang FR, Lee CH, Chuang HW, Lee CN, Chen TC
(2008) A quality and cost benefit analysis of dialysers.
Bouré T, Vanholder R (2004) Which dialyser membrane Ren Fail 30:521–526
to choose? Nephrol Dial Transplant 19:293–296 Vanholder R, Glorieux G, Van Biesen W (2011) Advan-
tages of new hemodialysis membranes and equipment.
Nephron Clin Pract 114:c165–c170
H

Hollow Fibre Enzymatic Reactor, the axial space coordinate, m. The momentum
Modeling of equations are as
 
Endre Nagy @u @u @p
r u þu ¼
Research Institute of Chemical and Process @r @z @z
Engineering, University of Pannonia, Veszprèm,    
@ 1 @ ðruÞ @2u
Hungary þm þ 2
@r r @r @z
(2)
Modeling of hollow fiber enzymatic reactor.  
@u @u @p
The complete description of the transport of r u þu ¼
fluid in hollow fiber capillary membrane requires @r @z @z
   
that the local transport equations that describe the @ 1 @ ðruÞ @2u
þm þ 2
flow and transport conditions should be solved. @r r @r @z
The starting Navier-Stokes flow models (Bird (3)
et al. 1960) are very complex; significant simpli-
fication is needed to obtain applicable model for and for solute concentration in case of constant
engineering points of view. In a capillary mem- density
brane with permeable wall, three regions of flow
 
should be considered: flow in lumen, within @c @c @ @c 1 @ ðDcÞ
membrane matrix, and in the extracapillary u þu ¼ D þ
@z @r @r @r r @r
space (Nagy 2011, p. 179). Let us consider a  
@ @c
steady-state, laminar, incompressible, isother- þ D (4)
mal, fully developed flow in vertically oriented @z @z
tube; thus the Navier-Stokes equations (Bird
et al. 1960) will be as the continuity equation: where r is the density, p is the pressure, m is
dynamic viscosity, and g is gravitational
1 @ @u acceleration.
ðrur Þ þ ¼0 (1) Equations 2 and 3 may be reduced by consider-
r @r @z
ing the fact that for a small wall Reynolds number,
where u is the axial convective velocity, m/s; ur is the inertial terms can be negligible. In most viscous
the transverse convective velocity, m/s; and z is flows, normal stress effects,@ 2 u=@z2, are negligible
when the ratio, ro/L (L is length of capillary, ro is

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1243-1
2 Hollow Fibre Enzymatic Reactor, Modeling of

lumen radius), is less than 102, a condition that is Replacing Eq. 10 into Eq. 5, one can get for the
satisfied in almost all hollow fiber membrane radial convective velocity in the lumen side (for
devices. Depending on the transmembrane convec- distinction for the membrane’s velocity, f sub-
tive velocity, the axial velocity often can be much script denotes the fluid phase here in the lumen
larger than that of the permeation rate. Due to its side)
large values, the axial diffusion term can be
(  )
neglected. The radial convective velocity is rather r3o r 1 r 3 d2 pt
low; accordingly, momentum equation of the trans- ut ¼  (11)
m8 ro 2 ro dz2
verse velocity can be neglected. Accordingly,
Eqs. 2 to 4 can be simplified as
From Eq. 11 the wall velocity, uw, can be given as
 
@p 1 @ @u
0¼ þm r (5) r3o @ 2 pt
@z r @r @r uw ¼ (12)
16m @z2
The component balance will be as:
The radial convective velocity through the mem-
  brane can also be expressed by the next equation
@ci @ @c
u ¼D r (6) ▶ Biocatalytic membrane reactor: mass transport
@z @r ℑ r
as
When Eq. 6 is integrated twice with respect to r,
k r o pt ð z Þ  pe ð z Þ
one can get as uM ðr, zÞ ¼ (13)
em r lnð1 þ d=ro Þ
dp r2
u¼ þ Alnr þ B (7) From equality of Eqs. 12 and 13, a second-order
dz 4 differential equation can be obtained neglecting
For the hydrodynamic analysis in the lumen and the radial pressure gradient (Nagy 2011, p. 187).
in the shell, the continuity Eq. 1 and the momen- Solving this equation the p(z) and uw(z) functions
tum Eq. 5 have to be solved with suitable bound- can be obtained (Nagy 2011). This convection
ary conditions. In the lumen (t) these are velocity can then be replaced in the mass balance
equation for the membrane (see “▶ Biocatalytic
@u Membrane Reactor: Mass Transport).
at r ¼ 0 then ¼ 0, u ¼ 0; (8)
@z

at r ¼ r0 then u ¼ 0 (9) References


Consequently it can be get Bird RB, Stewart E, Lightfoot EN (1960) Transport phe-
nomena. Wiley, New York
 2 ! Nagy E (2011) Basic equations of the mass transport
r2o r dpt through a membrane layer. Elsevier, Amsterdam
u¼ 1 (10)
4m ro dz
S

Spacer Arm Length the base support and one to serve as the chro-
matographic ligand (Zou et al. 2001).
Jiahui Shao For charge-modified membranes with differ-
School of Environmental Science and ent spacer arm lengths, recent researchers dem-
Engineering, Shanghai Jiao Tong University, onstrated that the spacer arm length can have a
Shanghai, People’s Republic of China strong effect on the performance characteristics
of electrically charged membranes by electro-
static exclusion effects. Even though the hydrau-
The spacer arm length refers to the length of lic permeabilities of these membranes were
hydrocarbon chain between the solid support essentially identical, membranes with larger
and the functional ligand. spacer arm length have greater retention of a
For ion exchange and affinity chromatogra- like-charged molecule. The greater retention
phy/membrane, studies have demonstrated that with larger spacer arm length is directly related
the spacer arm length can affect the overall sys- to the effective surface charge or apparent zeta
tem performance. In general, when the potential (Rohani and Zydney 2010; Shao et al.
immobilized ligand is a small molecule, such as 2013). The permeability-selectivity trade-off plot
a receptor substrate or a chemical antigen, steric for the charge-modified membranes with differ-
hindrance occurs between the immobilization ent spacer arm length demonstrated that the
support and the substance to be isolated. This electro-static interactions led to much better
phenomenon may cause a reduction or complete ultrafiltration performance of enhanced selectiv-
lack of specific binding (Zou et al. 2001). To ity and permeability than could be obtained with
overcome this problem, it is often necessary conventional (neutral) membranes. Figure 1
either to select a different support (i.e., one with shows a plot of the selectivity (or separation
a spacer arm already attached) or to bind a spacer factor) as a function of the permeability for cyto-
molecule to the support prior to attaching the chrome c for unmodified and positively charged
ligand. An optimal spacer arm ensures that the versions of composite regenerated cellulose
functional groups are placed a suitable distance ultrafiltration membranes. The format for plot-
from the surface of the solid support and are ting the data is analogous to the classical Robeson
easily accessible to the macromolecules. An plot used to analyze the behavior of gas separa-
ideal spacer arm should have (1) proper length tion membranes. High-performance membranes
(at least three atoms), (2) no active center that would lie in the upper right hand corner of the
could cause nonspecific adsorption, and (3) at plot, having both large selectivity and large per-
least two functional groups, one to react with meability. Unmodified and po. For example, at a
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1244-2
2 Spacer Arm Length

Spacer Arm Length, 10000


Fig. 1 Permeability-
Steric Interactions
selectivity trade-off for
Quaternary Amine
cytochrome c using
unmodified and positively 1000
charged Ultracel™

Selectivity, 1/Sa
membranes. The solid and
dashed curves represent
model calculations for an 100
uncharged membrane and a
positively charged
membrane consisting of a
parallel array of cylindrical
10
pores with a log-normal
pore size distribution
(Rohani and Zydney 2010)
1
0 5 10 15 20 25 30
Permeability, ¥ 10–10 (m/s/Pa)

hydraulic permeability of about 6.0  10 10 m/s/ diaminodecane in combination with the greater
Pa (15 L/m2/h/psi), the selectivity for the posi- displacement of the charge functionality into the
tively charged membrane is more than three interior of the membrane pore for the larger
orders of magnitude larger than that of the ligand. Later, Shao et al. (2013) generate a series
unmodified membrane. The charge-modified of negatively charged ultrafiltration membranes
membranes with different spacer arm lengths that differed in spacer arm length by covalent
can be well exploited to enhance the performance attachment of negatively charged group to a com-
of ultrafiltration processes for real applications. mercially available regenerated cellulose mem-
Mehta and Zydney (2008) generated a series of brane. Results indicated that the membrane with
positively-charged membranes with different larger spacer arm length has better rejection of
spacer arm length by activation of base cellulose humic acid and less membrane fouling compared
membrane with epichlorohydrin followed by to that with smaller spacer arm length, which is
reaction with diamines having different numbers also consistent with the larger charge of the mem-
of alkyl groups between the two amines. Experi- brane having larger spacer arm length.
mental data showed that at low ionic strength
(5 mM), the observed sieving coefficient for cyto-
chrome c through the 30 kDa membrane made
References
with 1,10-diaminodecane (n = 10) was more than
an order of magnitude smaller than that for a Mehta A, Zydney AL (2008) Effect of spacer arm length
similar membrane made using 1,2-diaminoethane on the performance of charge-modified ultrafiltration
(n = 2) even though these membranes had very membranes. J Membr Sci 313:304–314
similar hydraulic permeabilities and pore size Rohani MM, Zydney AL (2010) Role of electrostatic
interactions during protein ultrafiltration. Adv Colloid
distributions, where n is the number of alkyl Interf Sci 160:40–48
groups between the amine functionalities. This Shao J, Zhao L, Chen X, He Y (2013) Humic acid rejec-
large reduction in the protein sieving coefficient tion and flux decline with negatively charged mem-
was found to be consistent with the observed branes of different spacer arm lengths and charge
groups. J Membr Sci 435:38–45
increase in the membrane zeta potential, which Zou H, Luo Q, Zhou D (2001) Affinity membrane chro-
was most likely due to the increase in net charge matography for the analysis and purification of pro-
associated with the reduction in electrical inter- teins. J Biochem Biophys Methods 49:199–240
actions between the two amine groups in the
U

UV Irradiation de novo preparation of membranes from low


molar mass or soluble precursors, photo-
Jiahui Shao initiated polymerization and photo cross-
School of Environmental Science and linking are the main pathways, while
Engineering, Shanghai Jiao Tong University, photodegradation for pore formation is only
Shanghai, People’s Republic of China rarely applied (He et al. 2009). For membrane
modification, “grafting-from” and “grafting-
to” are two commonly used strategies. The
UV radiation energy waves are the range of elec- “grafting-from” method utilizes active species
tromagnetic waves 100–400 nm long (between existing on a membrane surface to initiate the
the X-ray and visible light spectrums), polymerization of monomers from the surface.
corresponding to photon energies from 3 to For “grafting-to” method, polymer chains car-
124 eV. It is so named because the spectrum rying reactive anchor groups at the end or on
consists of electromagnetic waves with frequen- the side chains are covalently coupled to the
cies higher than those that humans identify as the membrane surface. Photostimulation of bar-
color violet. The division of UV radiation may be rier properties is an attractive concept to create
classified as Vacuum UV (100–200 nm), UV-C stimuli-responsive membranes and various
(200–280 nm), UV-B (280–315 nm), and UV-A ways to use photochromic moieties.
(315–400 nm). UV irradiation occupies only Photoirradiation-based methods can be very
about 3–5 % of the total solar irradiance at the versatile enabling technologies to improve
Earth’s surface. the performance of polymeric membranes in
UV irradiation has many technical applica- technical separations (e.g., in gas separation,
tions through the use of particular wavelength, pervaporation, ultrafiltration, and
including security, forensics, spectrophotometry, microfiltration or as membrane adsorbers)
photolithography, sterilization, disinfecting and other processes (e.g., for controlled
drinking water, removing persistent organic com- release or in sensor systems), and they will
pounds via photocatalyst, and initiating chemical contribute to the development of entirely
reactions and others. novel membrane-based materials
UV irradiation linked to membrane science (He et al. 2009).
and technology is manifested in three aspects. 2. The combination of photocatalysis utilizing
UV irradiation with membrane separation,
1. UV irradiation for preparation, modification, which is often called photocatalytic mem-
and stimulation of polymeric membranes. For brane reactors (PMRs). PMRs can be
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1246-2
2 UV Irradiation

generally classified into two main configura- membrane with photocatalyst (such as TiO2)
tions: (a) reactors with photocatalyst particles on the surface or entrapped in, the fouling can
suspended in feed solution and (b) reactors be effectively controlled because the pollut-
with photocatalyst immobilized on/in the ants can be effectively degraded by the
membrane. The major disadvantage of the photocatalyst with UV irradiation during fil-
configuration with photocatalyst in suspension tration process. The fouled membranes after
is deterioration of the permeate flux and mem- membrane filtration can also be cleaned with
brane fouling. PMRs with photocatalyst on/in only UV irradiation, which provides the
membrane are one solution for this problem. photocatalyst-doped membrane self-cleaning
In this configuration, oxidation by hydroxyl property (Song 2012).
radicals occurs on the external surface and
within the pores of the membrane, while reac-
tants are permeating in a one-pass flow. How- References
ever, fixation of the photocatalyst often results
in a loss of photoactivity and might cause He D, Susanto H, Ulbricht M (2009) Photo-irradiation for
preparation, modification and stimulation of polymeric
destruction to the membrane structure
membranes. Prog Polym Sci 34:62–98
(Mozia 2010). Mozia S (2010) Photocatalytic membrane reactors
3. UV irradiation for membrane fouling/biofoul- (PMRs) in water and wastewater treatment.
ing control and membrane clean. UV irradia- A review. Sep Purif Technol 73:71–91
Song H, Shao J, He Y, Liu B, Zhong X (2012) Natural
tion integrated in membrane system is able to
organic matter removal and flux decline with PEG-
mitigate membrane biofouling, which is TiO2-doped PVDF membranes by integration of ultra-
caused by deposition or growth of microor- filtration with photocatalysis. J Membr Sci 405: 48–56
ganisms on membrane causes. For the
P

Pore Forming Agent agents may eventually leach out from the
resulting membrane due to their relative small
Jiahui Shao sizes and their high affinity to the water (Liu
School of Environmental Science and et al. 2011).
Engineering, Shanghai Jiao Tong University, Pore-forming agents are mainly divided into
Shanghai, People’s Republic of China three categories: (1) low molecular weight inor-
ganic salts; (2) high molecular weight additives,
known as polymeric additives; and (3) other types
High porosity, suitable pore size, and pore size of additives. Sometimes, mixture of more than
distribution are essential for the usefulness of the one agent is used to provide the membrane with
membranes. In order to improve the membrane appropriate permeation properties:
permeation properties, a commonly adopted
approach is adding pore-forming agents 1. Low molecular weight inorganic salts: These
(additives) in casting solution through adjusting inorganic salts include lithium chloride (LiCl),
the membrane structure. Based on the fundamen- zinc chloride (ZnCl2), magnesium chloride
tal concept that the sublayer of asymmetric poly- (MgCl2), calcium chloride (CaCl2), lithium
meric membrane is strongly influenced by the perchlorate (LiClO4), magnesium perchlorate
additives and that of their aggregates which are (Mg(ClO4)2), calcium perchlorate (Ca
in the casting solution, there is always an ongoing (ClO4)2), and others. Currently, lithium chlo-
research in exploring new suitable additives for ride (LiCl) is commonly used. It is generally
membrane making (Mohanty and Purkait 2011). believed that ion-dipole interactions between
It is generally believed that pore-forming agents metal ions and membrane polymers enhance
increase the polymer dope viscosity, create a the demixing process and form more and
spongy membrane structure by prevention of larger pores (Mohanty and Purkait 2011).
macrovoid formation, enhance the pore intercon- With these inorganic salts added, the mem-
nectivity when added in appropriate amounts, or brane porosity increases while the mean pore
speed up the displacement of solvent with size is almost constant, which causes the water
non-solvent in the coagulation bath, that is, flux to significantly increase without causing
enhance the liquid-liquid demixing process dur- an obvious drop in solution rejection.
ing precipitation of the dope solution, and there- 2. Polymeric additives: Polymeric additives are
fore the formation of larger pores is favored. normally hydrophilic in nature. These addi-
However, the mechanical strength of these mem- tives not only enhance the permeation proper-
branes normally decreases, and pore-forming ties of the membrane but also increase its
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1253-2
2 Pore Forming Agent

hydrophilicity. Polyvinylpyrrolidone (PVP) decreases but normally does not have signifi-
and poly(ethylene glycol) (PEG) are com- cant reduction.
monly used and studied. The addition of poly- 3. Other types of additives: Other frequently
meric membranes promotes non-solvent flux used pore-forming agents include glycerol,
upon immersion in the coagulation bath, thus water, alcohol, formamide, and polyethylene
favoring the formation of large finger-like oxide (PEO) or the mixture of them.
macrovoids. The membrane permeation prop-
erties change with the concentration and
molecular weight of the polymer added. Gen-
References
erally, as the concentration of adding polymer
increases, the membrane porosity and perme- Liu F, Hashim NA, Liu Y, Abed MRM, Li K (2011)
ation flux increase. The membrane porosity Progress in the production and modification of PVDF
and permeation flux normally also increase membranes. J Membr Sci 375:1–27
with increasing molecular weight of the poly- Mohanty K, Purkait MK (2011) Membrane technologies
and applications. CRC Press, New York
mer (Mohanty and Purkait 2011); Liu
et al. 2011). However, the solute rejection
S

Solubility Parameter enthalpy, DH ~ MIX , by the following expression


valid for a binary mixture:
Maria Grazia De Angelis
Dipartimento di Ingegneria Civile, Chimica, ~ EX ¼ F1 F2 ðx1 v~1 þ x2 v~2 Þðd1  d2 Þ2
G
Ambientale e dei Materiali, Università di
~ MIX
¼ DH (3)
Bologna, Bologna, Italy

where:
The ▶ solubility parameter d is a thermodynamic
quantity introduced by Hildebrand and Scatchard xi v~i
Fi ¼ (4)
(HS) to describe the behavior of the so-called x1 v~1 þ x2 v~2
regular solutions. Such solutions have a negligi-
ble mixing volume and excess entropy of mixing, And for the activity coefficient of species i:
so that the excess Gibbs free energy coincides  2
with the mixing enthalpy. The HS model uses RTlngi ¼ v~i F2j di  dj (5)
the idea of cohesive energy density (CED), that
is, the difference between the internal energy of The model is predictive for the solubility as far as
the system and that of the corresponding system the d values of the two species are known and the
in the ideal gas state, per volume of liquid sub- theory can depict correctly the physical behavior
stance, estimated as follows: (Sandler 2006) of the mixture; indeed the equilibrium composi-
tion or solubility can be found applying the phase
 
~ VAP
DU equilibrium condition for the solute species.
CED ¼ L!IG
Although the HS theory is not always appro-
v~L
  priate, especially for solutions containing poly-
~ VAP
DH  RT
¼ L!IG
(1) mers, as it does not account for mixing volume
v~L and excess entropy of mixing, and it uses the
geometric mean rule assumption for the binary
And the solubility parameter d is defined as: interactions between unlike molecules, the d
pffiffiffiffiffiffiffiffiffiffi value is widely used to estimate a priori the
d CED (2) mutual solubility of two species. Two species
with similar d values show little excess free
The solubility parameter is related to the molar energy and are mutually soluble in the entire
~ EX , and to the mixing
excess Gibbs free energy, G

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1264-1
2 Solubility Parameter

Solubility Parameter, Table 1 Solubility parameter values for some polymers


d (J1/2/cm3/2), experimental from d (J1/2/cm3/2), estimated with group contribution
Polymer mixing data methods
Polyethylene 15.8–17.1 16.0
Polypropilene 16.8–18.8 17.0
Polyisobutylene 16–16.6 16.4
Polystyrene 17.4–19 19.1
Poly(vinyl chloride) 19.2–22.1 19.7
Poly(vinyliden chloride) 20.3–25.0 20.6
Poly 12.7 11.7
(tetrafluoroethylene)
Poly 14.7–16.2 15.7
(chlorotrifluoroethylene)
Poly(vinyl alcohol) 25.8–29.1 –
Poly(vinyl acetate) 19.1–22.6 19.6
Poly(methyl acrylate) 19.9–21.3 19.9
Poly(ethyl acrylate) 18.8–19.2 19.2
Poly(methyl 18.6–26.2 19.0
methacrylate)
Polyacrylonitrile 25.6–31.5 25.7

composition range. Two components with dis- but it accounts also for the polar groups interac-
similar solubility parameters have high values tions and for the hydrogen bonds:
of the excess free energy and can show a
miscibility gap. CED ¼ CEDD þ CEDP þ CEDH (6)
In gas sorption in membrane systems the
values of solubility is higher if the gas and poly- And correspondingly:
mer solubility parameters are similar, and lower
if they are dissimilar, at fixed condensability of d2 ¼ d2D þ d2P þ d2H (7)
the gaseous penetrant.
In some cases, it is evident that the solubility Some values of the solubility parameters for
of different fluids in a membrane is strongly cor- polymers of interest in membrane separations,
related to the solubility parameter difference. as measured from mixture data and as estimated
Normally d values are tabulated at 25  C and by the group contribution method of Hoftyzer and
their value is almost constant with temperature. Van Krevelen are reported in Table 1 (Van
For fluids, the values are easily retrievable. For Krevelen 1990).
polymers, the vaporization quantities cannot be
measured, and the d values can be estimated from
experimental mixing data or with group contri- References
bution methods like the ones by Hoftyzer and
Van Krevelen and by Hoy (Van Krevelen 1990). Sandler SI (2006) Chemical, biochemical and engineering
In both methods the same assumption is made thermodynamics, 4th edn. Wiley, New York
van Krevelen DW (1990) Properties of polymers: their
that the cohesive energy is not only represented correlation with chemical structure; their numerical
by the dispersion interaction forces between mol- estimation and prediction from additive group contri-
ecules, as originally assumed by the HS theory, butions, 3rd edn. Amsterdam, Elsevier
L

LTA Zeolite Membranes in for the dehydration of alcohols (Morigami


Pervaporation et al. 2001). Nowadays, commercial LTA zeolite
membranes (in NaA form) can be bought from
Yanshuo Li the Japanese company, the Nano-Research Insti-
State Key Laboratory of Catalysis, Dalian tute Inc. (XNRI), a 100 % subsidiary of Mitsui &
Institute of Chemical Physics, CAS, Dalian, Co., the European alliance between Smart
China (UK) and Inocermic, and most recently the Chi-
nese company, HST Co. Ltd., located at Dalian.
Compared with azeotropic distillation and
LTA Zeolite Membrane in Pervaporation. pressure swing adsorption (PSA), LTA zeolite
Pervaporation (PV) or vapor permeation (VP) is membrane can remarkably reduce the energy
a membrane-based separation process which consumption for dewatering of organics. Taking
shows a high efficiency for the separation of the production of anhydrous ethanol as an exam-
azeotropes and close-boiling mixtures (Huang ple, LTA zeolite membrane-based VP process
1991). In general, zeolites with low Si/Al ratio can reduce the consumption of steam by 40 %
can be adopted to produce hydrophilic and cooling water by 30 % compared with PSA,
pervaporative membranes for dewatering of respectively.
organics, as exemplified by LTA, FAU, SOD,
and T-type zeolites (Bowen et al. 2004). Among
those, LTA zeolite membranes exhibit the
References
highest water to alcohol selectivity up to present,
owing to its lowest Si/Al ratio and proper pore Bowen TC, Noble RD, Falconer JL (2004) Fundamentals
size (0.4 nm) that can block organic solvent mol- and applications of pervaporation through zeolite
ecules bulkier than water. LTA zeolite mem- membranes. J Membr Sci 245:1–33
branes have been widely used for dewatering Huang RYM (1991) Pervaporation membrane separation
processes, Elsevier. ISBN 0444882278
various organics, including alcohols, aldehydes, Morigami Y, Kondo M, Abe J, Kita H, Okamoto K (2001)
ketones, ethers, esters, amines, and amides. Typ- The first large-scale pervaporation plant using tubular-
ical performances of LTA membrane are listed in type module with zeolite NaA membrane. Sep Purif
Table 1. Tech 25:251–260
LTA zeolite membrane is the first zeolite
membrane to be used in large-scale industries

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1275-2
2 LTA Zeolite Membranes in Pervaporation

LTA Zeolite Membranes in Pervaporation, Table 1 Typical PV/VP performances of LTA zeolite membrane for
dewatering organics
Feed solution (10 wt.% of water) Temperature [ C] Water flux (kg/m2h) Separation factor
Water/methanol 65 (PV) 0.6 116
Water/ethanol 65 (PV) 1.0 10,000
Water/ethanol 120 (VP) 3.1 10,000
Water/n-propanol 110 (VP) 2.5 10,000
Water/i-propanol 65 (PV) 1.8 10,000
Water/ethyl acetate 65 (PV) 1.2 10,000
Water/acetone 50 (PV) 0.9 10,000
Water/i-propylamine 105 (VP) 3.2 10,000
L

LTA Zeolite Membranes techniques combining with these strategies have


been applied for the synthesis of LTA zeolite
Yanshuo Li membranes (Li et al. 2008). As compared with
State Key Laboratory of Catalysis, Dalian conventional hydrothermal synthesis, microwave
Institute of Chemical Physics, CAS, Dalian, synthesis of zeolite membranes has the advan-
China tages of shorter synthesis time, better membrane
performance, and easier to scale up.
LTA zeolite membrane has been extensively
LTA zeolite membrane is one of the most well- studied for the separation of light gas mixtures,
studied zeolite membranes for the separation of e.g., H2/CH4, O2/N2, and n-C4H10/i-C4H10 gas
light gases and dewatering of organics. LTA pairs. The observed separation factors beyond
(Linde type A) zeolite has a three-dimensional the selectivities predicted from Knudsen diffu-
pore structure, consisting of secondary building sion are attributed to the so-called molecular
units (SBUs) 4, 6, 8, and 4-4 (Meier et al.). An sieving function. Another important application
example material is NaA zeolite (Linde type of LTA (particularly NaA) zeolite membranes is
A sodium form) with chemical formula of for removing water from various organics via
Na12Al12Si12O48  27H2O. The unit cell of NaA pervaporation (PV) or vapor permeation (VP),
zeolite is cubic (a = 24.61 Å) with Fm-3c sym- thanks to its ultramicroporous channel structure
metry. The pore diameter of NaA zeolite is and its hydrophilic nature. Nowadays, VP
defined by an eight-member oxygen ring with dewatering technology based on NaA zeolite
size around 4.3 Å. Generally, LTA zeolite mem- membranes has been widely used in the industries
branes exist in the form of composite membranes, of chemistry, bioenergy, electronics,
for which porous ceramic supports, typically alu- pharmaceutics, etc. Compared with azeotropic
mina tubes, are usually used as substrates. The distillation, pressure swing adsorption (PSA),
effective LTA zeolite separating layer is usually and polymeric membranes, zeolite membrane
in the thickness of several microns (Fig. 1). can remarkably reduce the energy consumption
The most used strategies for the synthesis of for dewatering of organics (Van hoof et al. 2004).
LTA zeolite membranes are in situ synthesis and
secondary (seeded) growth. Microwave

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1276-2
2 LTA Zeolite Membranes

LTA Zeolite Membranes, Fig. 1 (a) Framework structure of LTA zeolite, (b) typical SEM image of a NaA zeolite
single crystal, (c, d) typical SEM image of a LTA zeolite membrane

References Van Hoof V et al (2004) Economic comparison between


azeotropic distillation and different hybrid systems
Li YS (2008) Microwave synthesis of zeolite membranes: combining distillation with pervaporation for the dehy-
a review. J Membr Sci 316:3–17 dration of isopropanol. Sep Purif Technol 37:33–49
Meier WM, Olson DH, Baerlocher C, Atlas of zeolite
structure types, ISBN-13: 978-0444100153, Excerpta
Medica
M

Microwave Synthesis of Zeolite Microwave synthesis of zeolite membranes


Membranes can have certain benefits over conventional syn-
thesis methods:
Yanshuo Li
State Key Laboratory of Catalysis, Dalian 1. Shorter synthesis time with higher energy
Institute of Chemical Physics, CAS, Dalian, efficiency
China 2. Uniform crystal size and facile morphology
control
3. Improved membrane compactness with higher
Microwave synthesis of zeolite membranes membrane selectivity
applies microwave irradiation to the synthesis of 4. Easier for scaling up
zeolite membranes as heat source. Microwave
technique is regarded as a novel tool in chemical It is generally accepted that microwave
synthesis which offers enhanced speed, reproduc- heating mainly owes its superiority to being
ibility, and scalability compared to conventional instantaneous, volumetric, and selective, known
heating. The pioneer work on microwave synthe- as “thermal effects.” Some researchers suggest
sis of zeolites can be traced back to 1988, and the existence of “nonthermal effects,” even in
work on zeolite films and membranes subse- liquids, which are supposed not to require the
quently began in the late 1990s. Microwave transfer of microwave energy into thermal
heating usually combines with two hydrothermal energy. For microwave synthesis of zeolite mem-
synthesis strategies: in situ synthesis and second- branes, nonthermal effects are still part of an
ary (seeded) growth. So far, LTA, MFI, AFI, ongoing debate. Some speculations of the non-
FAU, SOD, T, ETS-4, et al. types of zeolite thermal effects are proposed for microwave syn-
membranes have been successfully synthesized thesis of LTA zeolite membranes (Li and Yang
with the assistant of microwave heating (Li and 2008). In their opinion, the acceleration effect of
Yang 2008). LTA zeolite membrane is most microwave synthesis is mainly due to the thermal
extensively studied among them and achieves effects, whereas the distinctive morphology of
scale-up to produce commercial zeolite mem- LTA zeolite membranes synthesized by micro-
branes (Xu et al. 2000; Li et al. 2006). wave is due to the nonthermal effects.

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1277-2
2 Microwave Synthesis of Zeolite Membranes

References Li YS, Chen HL, Liu J, Yang WS (2006) Microwave


synthesis of LTA zeolite membranes without seeding.
Li YS, Yang WS (2008) Microwave synthesis of zeolite J Membr Sci 277:230–239
membranes: a review. J Membr Sci 316:3–17 Xu XC, Yang WS, Liu J, Lin LW (2000) Synthesis of a
high-permeance NaA zeolite membrane by microwave
heating. Adv Mater 12:195–196
S

Stimuli Responsive Thermo-responsive membranes can adapt to


environmental temperature change due to the
Jinming Peng1, Xueting Zhao2, Yanlei Su2, Hong thermo-responsive polymer, whose temperature-
Wu2 and Zhongyi Jiang2 dependant solubility can reversibly solubilize
1
Key Laboratory for Green Chemical upon changes in temperature and lead to confor-
Technology of Ministry of Education, School of mational changes: stimulated collapse by dehy-
Chemical Engineering and Technology, Tianjin dration and expansion by rehydration (Lee
University, Tianjin, People’s Republic of China et al. 2010). The polymers are soluble in aqueous
2
School of Chemical Engineering and solution below lower critical solution tempera-
Technology, Tianjin University, Nankai, Tianjin, ture (LCST) through hydrogen bonding with
People’s Republic of China water molecules but become dehydrated and
insoluble when heated above the LCST. The typ-
ical thermo-responsive linear polymers such as
Stimuli responsive: Stimuli responsive is a phe- poly(N-isopropylacrylamide) (PNIPAAm)
nomenon in which materials are capable of exhibit sharp phase transitions around 32  C,
reversibly altering their properties depending on below which the mixture of polymer and solution
the environmental conditions or external stimuli. is miscible. The thermo-responsive membranes
External stimuli typically encompass physical prepared through grafting of PNIPAAm are often
(e.g., temperature, photo, redox signal, or mag- utilized for drug delivery because the LCST of
netic field), chemical (e.g., pH, ionic strength, or PNIPAAm is close to body temperature. Usually,
a specific molecule), or biological (e.g., viruses a significant increase of permeation flux and a
or bacteria) stimuli. The stimuli-responsive reduction of rejection can be observed when the
membrane often involves the conformational temperature increases above the LCST.
variation of sensitive units covering on the mem- The pH-responsive membranes are prepared by
brane surface or the pore surface, which causes ionizable polymers with a pKa between 3 and 10.
the changes in physicochemical properties, pore Weak acids and bases like carboxylic
size, and permeation flux. The stimuli-responsive acids, phosphoric acid, and amines exhibiting a
membranes are playing an increasingly important change in the ionization state upon variation of
part in a diverse range of applications, such the pH of aqueous solutions are the candidates for
as drug delivery, diagnostics, tissue engineering, preparing pH-sensitive membranes. Classical
biosensors, and chemical and biological monomers includes acrylic acid (AAc),
separations. methacrylic acid (MAAc), maleic anhydride
(MA), and N,N-dimethylaminoethyl methacrylate
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1278-5
2 Stimuli Responsive

(DMAEMA). The unique properties of changes from stretched to collapsed form


pH-responsive polymers arise from the facile pH (Wandera et al. 2011). Usually, the porous mem-
adjustment which induces the ionic interaction and brane possesses higher permeation flux and low
hydrogen bonding, resulting in a reversible micro rejection under high ionic strength due to the
phase separation or self-organization phenomenon collapse of polymer chains and the fully open
(Wischerhoff et al. 2010). Thus, pH-responsive pores.
polymeric systems provide the possibility for the Multi-responsive membranes are responsive
preparation of smart functional materials which can to more than one stimulus. Membranes exhibit
be used for potential therapeutic applications, e.g., responses to different stimuli such as tempera-
controlled drug delivery based on pH-triggered ture, pH, and photo that are prepared based on
release. Usually, the membranes with negatively temperature-responsive NIPAAm and pH- and
charged surface possess a higher flux at the pH photo-responsive spirobenzopyran. Membranes
lower than the pKa of monomer than that of at the fabricated by using acrylic acid, NIPAAm, and
pH higher than the pKa. cinnamoyloxyethyl acrylate exhibit four kinds of
Photo-responsive membranes usually possess responses to pH, temperature, ionic strength, and
photo-responsive units such as azobenzene, photo stimuli.
spiropyran, and diarylethenes in the polymer
side chains, which are capable of isomerization.
Structure changes in the photo-sensitive units on References
membrane surface lead to changes in the macro-
scopic properties including wettability, charge, Lee H, Pietrasik J, Sheiko SS, Matyjaszewski K (2010)
Stimuli-responsive molecular brushes. Prog Polym Sci
and mass transport.
35:24–44
Salt-responsive membranes can adapt to envi- Wandera D, Wickramasinghe SR, Husson SM (2010)
ronmental salt concentration (ionic strength) and Stimuli-responsive membranes. J Membr Sci
are often prepared using zwitterionic polymers of 357:6–35
Wischerhoff E, Badi N, Laschewsky A, Lutz J (2010)
polyelectrolyte. The addition of salt was found
Smart polymer surface: concepts and applications in
to screen the electrostatic interaction within biosciences. Adv Polym Sci 240:1–33
the polyelectrolyte, resulting in conformation
A

Antifouling Membrane Surface membrane processes. The main foulants are


microorganisms and emulsified oils for
Zhongyi Jiang1, Jinming Peng2, Xueting Zhao1, microfiltration, biomacromolecules and colloids
Yanlei Su1 and Hong Wu1 for ultrafiltration, natural organic matters for
1
School of Chemical Engineering and nanofiltration, inorganic salts and bioorganic/
Technology, Tianjin University, Nankai, Tianjin, organic substances for reverse osmosis.
People’s Republic of China All the strategies for construction of antifoul-
2
Key Laboratory for Green Chemical ing membrane surface are based on manipulating
Technology of Ministry of Education, School of the physicochemical and/or topography structure
Chemical Engineering and Technology, Tianjin of membrane surface to weaken the interactions
University, Tianjin, People’s Republic of China between foulants and membrane surface and thus
inhibiting foulants adsorption or settlement.
There are four major types of antifouling mem-
The term fouling generally refers to an undesir- brane surfaces, including hydrophilic surface,
able process in which a surface becomes hydrophobic surface, amphiphilic surface, and
encrusted due to the undesirable accumulation reactive surface. Whitesides (Ostuni et al. 2001)
of foulants, such as biomacromolecules, micro- first proposed that antifouling surface showing
organisms, hydrocarbons, particles, and colloids resistance to protein should have the following
from the surrounding environment. Antifouling four attributes: hydrophilic, hydrogen-bond
surface, also referred to as a “stealth surface,” can acceptors but not hydrogen-bond donors, and
minimize the intermolecular forces of interac- overall electrically neutral. Poly(ethylene glycol)
tions between the foulants and the synthetic sur- (PEG)-based polymers and zwitterionic polymers
face so that the foulants can be easily released are the most widely used materials to fabricate
under low shear stresses. Antifouling surfaces lie antifouling membranes. The antifouling mecha-
at the heart of several contemporary and nism of the PEG-based polymers can be mainly
advanced technologies, ranging from coatings ascribed to the large repulsive hydration forces of
for ship hulls, biomedical implants, biosensors, tightly bound water layer around the polymer
drug delivery, and membrane separations. Anti- chains via hydrogen bonds or electrostatic attrac-
fouling membrane surface is one kind of antifoul- tion. The objective of hydrophilic surface is to
ing surfaces. The antifouling surface is often prevent the foulants from attaching onto the
relevant to membranes utilized in microfiltration, membrane surface, which is known as “fouling
ultrafiltration, nanofiltration, and reverse osmo- resistance” (Callow and Callow 2011). The
sis. The major foulants are different for different hydrophilic membrane surface can resist the
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1279-6
2 Antifouling Membrane Surface

fouling caused by biomacromolecules and natu- Several modification approaches are


ral organic matter. The hydrophobic surface is employed to create antifouling membrane surface
based on nonpolar, low surface energy hydropho- including surface coating, surface grafting, and
bic polymers, such as poly(dimethylsiloxane) surface segregation (Shannon et al. 2008; Rana
(PDMS) elastomers and fluoropolymers. The and Matsuura 2010; Wang et al. 2005). For sur-
mechanism of this hydrophobic surface is that face coating, membranes are immersed in a poly-
polar molecules (including adhesive protein) mer modifier solution or inorganic particles
barely adhere to membrane surface because of suspension. The modifier is settled on membrane
reduced opportunities for forming the hydrogen- surface to create antifouling coating through van
bonding and polar interactions. This hydrophobic der Waals force or electrostatic interactions. For
surface aims to weaken the interfacial bonds so surface grafting, the modifier is settled on mem-
that the attached foulants are more readily brane surface via graft polymerization including
removed by hydraulic shear forces, not prevent graft-to and graft-from approach. The termed
foulants from attaching, which is known as “foul- graft-to approaches consist of the grafting of the
ing release.” The hydrophobic membrane surface pre-synthesized polymer chains with a reactive
is suitable for mitigating the microorganism and terminal group. Alternatively, graft-from
hydrocarbon fouling. The amphiphilic surface approaches, in which a polymer is grown in situ
comprising hydrophilic domains and hydropho- from the surface via a surface-adsorbed initiation
bic domains on membrane surface incorporates group, are generally capable of producing denser
some of the benefits of both hydrophobic and polymer layers. The surface coating and surface
hydrophilic surfaces. The general aim is to create grafting belong to the post-modification
a dynamic and compositional surface complexity approach, whereas surface segregation belongs
that deters settlement of foulants and reduces the to the in situ modification approach. The polymer
interfacial bonding with membrane surface. The modifiers comprising hydrophobic backbones
general aim of amphiphilic surface is to combine and hydrophilic side chains are added to casting
the nonpolar, low surface energy properties of solution, lining membrane surfaces, and internal
hydrophobic domains to reduce polar and pore during the conventional phase inversion pro-
hydrogen-bonding interactions with foulants, cess. The hydrophilic chains segregate to mem-
with the well-known protein repellency proper- brane surface and endow membrane with surface
ties of the hydrophilic domains. The resulting hydrophilicity and antifouling property, while
amphiphilic surface may lower the entropic and hydrophobic backbones anchor to membrane
enthalpic driving forces for the adsorption of the matrix polymers to defer loss of modifier during
protein and organism. The amphiphilic mem- phase inversion process.
brane surface can defer the fouling caused by The fouling resistance property could be eval-
microorganisms, biomacromolecules, natural uated by flux recovery ratio (FRR), while the
organic matter, and hydrocarbons. Therefore, fouling release property could be evaluated by
the amphiphilic membrane surface is the most flux decline ratio (FDR). The flux recovery ratio
promising antifouling membrane surface for the (FRR) is the ratio of the water flux after hydraulic
practical separation system containing a wide cleaning to initial water flux, while the flux
range of foulants. The reactive surface immobi- decline ratio is the ratio of flux decline (the initial
lizes the component which can degrade organic water flux minus the flux for real feed) to initial
composition of foulants on membrane surface. water flux. The higher the value of FRR, the
The proteases and titania nanoparticles are often better the fouling resistance property of the mem-
immobilized on membrane surface, thus brane; the lower the FDR, the better the fouling
preventing biomacromolecules and microorgan- release property of the membranes.
ism fouling via enzymatic or photocatalytic deg-
radation (Banerjee et al. 2011).
Antifouling Membrane Surface 3

References Rana D, Matsuura T (2010) Surface modification for anti-


fouling membranes. Chem Rev 110:2448–2474
Banerjee I, Pangule RC, Kane RS (2011) Antifouling Shannon MA, Bohn PW, Elimelech M, Georgiadis JG,
coatings: recent developments in the design of surface Marinas BJ, Mayes AM (2008) Science and technol-
that prevent fouling by proteins, bacteria, and marine ogy for water purification in the coming decades. Sci-
organisms. Adv Mater 23:690–718 ence 452:301–310
Callow JA, Callow ME (2011) Trends in the development Wang YQ, Wang T, Su YL, Peng FB, Wu H, Jiang ZY
of environmentally friendly fouling-resistant marine (2005) Remarkable reduction of irreversible fouling
coatings. Nat Commun 2:244–253 and improvement of the permeation properties of
Ostuni E, Chapman RG, Holmlin RE, Takayama S, poly(ether sulfone) ultrafiltration membranes by
Whitesides GM (2001) A survey of structure-property blending with Pluronic F127. Langmuir
relationships of surfaces that resist the adsorption of 21:1856–11862
protein. Langmuir 17:5605–5620
B

Bioinspired Membranes membrane often displays multiple functions and


high application efficiency. To some extent, the
Zhongyi Jiang, Yifan Li and Hong Wu bioinspired membrane can be viewed as next-
School of Chemical Engineering and generation membrane.
Technology, Tianjin University, Nankai, Tianjin, At present, several bioinspired platform tech-
China niques based on fascinating biochemistry and
biology have been developed. For example,
inspired by formation process of biosilica, a plat-
Bioinspired membrane can be thought of as a form technique called “biomineralization” or
comprehensive name for a big family of artificial “biomimetic mineralization” was developed to
membranes of which the design originality arises fabricate polymer-inorganic nanohybrid mem-
from biological phenomena and principles in brane (Pan et al. 2010). By using biomolecules
nature. Compared with biomimetic membrane, as catalyst and/or template, silica nanoparticles
bioinspired membrane is a much broader term were in situ generated and well dispersed in a
(Rawlings et al. 2012), because a bioinspired polymer matrix, and the as-prepared hybrid
membrane does not necessarily employ biologi- membrane synergistically combined the advan-
cal membrane or biologically occurring thin film tages of two components. Another platform tech-
as the archetype. On the one hand, the membrane nique example is “bioadhesion” or “biomimetic
materials (organic, inorganic, or organic- adhesion.” This technique originated from
inorganic hybrid) can be synthesized by borrow- mussel-inspired catecholic chemistry, which
ing the fundamental principles of the materials was successfully utilized to construct ultrathin
processing in nature. On the other hand, the and stable active layer of dense composite mem-
advancement in any branch of biological mate- brane (Li et al. 2009). The other techniques are
rials science related to structure, function, and mostly based on self-assembly, in particular
structure-function relationships can be employed layer-by-layer (LBL) assembly. LBL assembly
and incorporated to rationally design the structure technique provides a powerful platform to manip-
or function of bioinspired membrane. As a result, ulate multiple interactions, such as covalent
the membrane preparation is usually conducted bond, hydrogen bonding, charge transfer, hydro-
under very mild conditions (aqueous solution, phobic, host-guest, and coordination bond inter-
ambient temperature and pressure, neutral or actions (Matsusaki et al. 2012), so as to prepare
near neutral pH, etc.), the membrane materials membrane with precisely tailored nanostructures
are often easily available and biodegradable, the (i.e., thickness, free volume, hydrophilicity, etc.).
membrane structure can be finely tuned, and the Future effort on this type of bioinspired
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1280-5
2 Bioinspired Membranes

Bioinspired Membranes,
Fig. 1 Concept of
nanotube-based
hierarchically structured
membrane with durable
high permeability and
selectivity

membrane may turn to improving the fundamen- membranes show great promise in membrane
tal mechanism and extending the application science and technology (Tokarev and Minko
fields. Of course, new bioinspired platform tech- 2010). For instance, self-healing membrane,
niques will be continuously explored. self-cleaning membrane, and many sorts of
Selective transport properties and the stimuli-responsive membranes have been
corresponding membrane structures are another reported (Chen et al. 2011; Wang et al. 2011b;
major concern in bioinspired membrane realm. In Capadona et al. 2008; Tokarev and Minko 2010).
biology, the most effective membrane-mediated Such smart behaviors can endow the membrane
separation/transport processes often involve with ultra-high stability, switchable permeation
complex, nonplanar articulations of structure flux, alternative driving force, etc. Other proper-
that are highly optimized to support the multiple ties, such as mechanical strength, interface adhe-
functions. Inspired by the hierarchical structures sion, water retention, etc., have been successfully
in biology, rational design and synthesis hierar- reinforced by learning from nature (Zeng
chical structures within membranes may offer et al. 2010; Ma et al. 2010; Wang et al. 2011a).
immense opportunities for efficient molecular/ Breakthroughs in understanding how a living
ion sieving processes. For example, nanotubes system works and exploring new inspiration
have been utilized to mimic biological channels source will ensure the sustainable development
for rapid and selective molecule transport. With of bioinspired membrane.
the aid of nanotubes, an ideal concept of verti-
cally aligned biomimetic channels within a mem-
brane matrix have been proposed and shown in
References
Fig. 1, where membrane permeability, selectiv-
ity, and durability are individually manipulated Capadona JR, Shanmuganathan K, Tyler DJ, Rowan SJ,
by the highly permeable nanopores, the entrance Weder C (2008) Stimuli-responsive polymer
chemistry of the nanotube, and the robust nanocomposites inspired by the sea cucumber dermis.
nonporous filling matrix. Here, the aligned Science 319:1370–1374
Chen WJ, Su YL, Peng JM, Dong YA, Zhao XT, Jiang ZY
nanotubes are extremely like the channel proteins (2011) Engineering a robust, versatile amphiphilic
inserted through cell membranes. This concept membrane surface through forced surface segregation
has partially come true recently (Xu et al. 2011), for ultralow flux-decline. Adv Funct Mater
and it requires much more efforts to fulfill all the 21:191–198
Li B, Liu WP, Jiang ZY, Dong X, Wang BY, Zhong YR
potentials of this concept. Also, many block (2009) Ultrathin and stable active layer of dense com-
copolymers have been designed to mimic the posite membrane enabled by poly(dopamine). Lang-
hydrophilic-hydrophobic mosaic structure of muir 25:7368–7374
biomembrane for antifouling (Chen et al. 2011). Ma J, Zhang MH, Jiang ZY, Nie MC, Liu GX (2010) Fac-
ile fabrication of structurally stable hyaluronic acid-
Moreover, many efforts have been dedicated to based composite membranes inspired by bioadhesion.
mimicking the proton pump and ion channel so as J Membr Sci 364:290–297
to accelerate proton transport (Wang et al. 2012; Matsusaki M, Ajiro H, Kida T, Serizaw T, Mitsuru
Sharma et al. 2010). In addition to selective trans- A (2012) Layer-by-layer assembly through weak inter-
actions and their biomedical applications. Adv Mater
port properties, intelligent properties of 24:454–474
Bioinspired Membranes 3

Pan FS, Cheng QL, Jia HP, Jiang ZY (2010) Facile Wang M, Janout V, Regen SL (2011b) Hyper-thin organic
approach to polymer-inorganic nanocomposite mem- membranes with exceptional H2/CO2 permeation
brane through a biomineralization-inspired process. selectivity: importance of ionic crosslinking and self-
J Membr Sci 357:171–177 healing. Chem Commun 47:2387–2389
Rawlings AE, Bramble JP, Staniland SS (2012) Innovation Wang JT, Yue XJ, Zhang ZZ, Yang Z, Li YF, Zhang H,
through imitation: biomimetic, bioinspired and Yang XL, Wu H, Jiang ZY (2012) Enhancement of
biokleptic research. Soft Matter 8:2675–2679 proton conduction at low humidity by incorporating
Sharma M, Yi MG, Dong H, Qin HJ, Peterson E, Busath imidazole microcapsules into polymer electrolyte
DD, Zhou HX, Cross TA (2010) Insight into the mech- membranes. Adv Funct Mater. doi:10.1002/
anism of the influenza aproton channel from a structure adfm.201201436
in a lipid bilayer. Science 330:509–512 Xu T, Zhao N, Ren F, Hourani R, Lee MT, Shu JY, Mao S,
Tokarev I, Minko S (2010) Stimuli-responsive porous Helms BA (2011) Subnanometer porous thin films by
hydrogels at interfaces for molecular filtration, sepa- the co-assembly of nanotube subunits and block copol-
ration, controlled release, and gating in capsules and ymers. ACS Nano 5:1376–1384
membranes. Adv Mater 22:3446–3462 Zeng H, Hwang DS, Israelachvili JN, Waite JH
Wang JT, Zhang H, Yang XL, Jiang SA, Lv WJ, Jiang ZY, (2010) Strong reversible Fe3+-mediated bridging
Qiao SZ (2011a) Enhanced water retention by using between dopa-containing protein films in water. Proc
polymeric microcapsules to confer high proton con- Natl Acad Sci 107:12850–12853
ductivity on membranes at low humidity. Adv Funct
Mater 21:971–978
B

Biomimetic Membranes or characteristics of biological membrane are


being actively developed in the last few decades.
Zhongyi Jiang, Jing Zhao, Shaofei Wang, Biomimetic membranes can be divided into
Dong Yang and Hong Wu two categories in terms of structural morphology:
School of Chemical Engineering and freestanding membrane and supported mem-
Technology, Tianjin University, Nankai, Tianjin, brane. The freestanding membrane is often
China utilized for theoretical investigation purpose, in
other words, as a simplified model for studying
the structure and function of biological mem-
Biomimetic membrane is designed and fabricated branes. This type of biomimetic membranes
by imitating the composition, structure, forma- mainly includes the lipid monolayer membrane
tion process, as well as functions of biological and the bilayer lipid membrane or named black
membrane. As we know, biological membrane is lipid membrane (BLM) (Eeman and Deleu 2010;
the vital structural basis in organism, on which Kim et al. 2012). The BLM is suitable for inves-
the essential life activities in cell take place. The tigating membrane phase behavior and mem-
asymmetric and hierarchical bilayer structure brane processes such as membrane fusion and
formed by the in situ self-assembly of amphi- molecular recognition for its closer structure
philic phospholipid and functional proteins with biological membrane, while the lipid mono-
(Nielsen 2009) ensures the biological membrane layer is suitable for mimicking and evaluating the
take important roles in keeping the environmen- insertion of amphipathic compounds (Eeman and
tal stability of cell, participating in the multiple Deleu 2010). The biomimetic membrane has pro-
interactions of different cells, and efficiently vided an effective platform for exploring the
achieving the conversion of energies, the signal complex structure and function of biological
transduction between cells, as well as the conver- membrane, even though further endeavors both
sion and transmembrane transport of some sub- in biological science and fabrication technology
stances (Zhu et al. 2011). Biological membrane are still needed.
has a very sophisticated structure consisting of The supported membrane often contains a
abundant species of lipids and proteins, which is bilayer residing onto a solid substrate, which
difficult to imitate completely due to the con- delicately ameliorates the weak stability and
straints of current science and technologies short lifetime of BLM (Li et al. 2012). Further-
(Eeman and Deleu 2010). As a simplification more, the self-assembly of block copolymer
and transition, biomimetic membranes (black polymer membrane, BPM) as another
containing part of (not all) the key components approach to form the bilayer can be an alternative
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1281-6
2 Biomimetic Membranes

of BLM for its higher stability, controllability, (2) deepen the insight into the structure-function
and ability to prevent the direct contact of embed- relationship of membrane proteins.
ded proteins to solid substrate, which otherwise
will inactivate the proteins (Duong et al. 2012;
Nielsen 2009). The supported BLM or BPM can References
be prepared by several methods, of which vesicle
collapse technique is commonly used (Eeman Duong PHH, Chung TS, Jeyaseelan K, Armugam A,
and Deleu 2010). In addition to act as model of Chen Z, Yang J, Hong M (2012) Planar biomimetic
aquaporin-incorporated triblock copolymer mem-
biological membrane for investigating protein-
branes on porous alumina supports for nanofiltration.
lipid interaction, this type of biomimetic mem- J Membr Sci 409–410:34–43
brane performs well as functional membrane in Eeman M, Deleu M (2010) From biological membranes to
various fields by incorporating different func- biomimetic model membranes. Biotechnol Agron Soc
14:19–736
tional proteins: (1) energy conversion (energy
Kim YR, Jung S, Ryu H, Yoo YE, Kim SM, Jeon TJ
converter, energy-production devices), (2) signal (2012) Synthetic biomimetic membranes and their
transduction (biosensor and bioanalysis), and sensor applications. Sensors 12:9530–9550
(3) substance transport and conversion (drug Li X, Wang R, Tang C, Vararattanavech A, Zhao Y,
Torres J, Fane T (2012) Preparation of supported
delivery, immobilized enzyme catalysis, and
lipid membranes for aquaporin Z incorporation. Col-
membrane-based separation). To further exploit loids Surf B 94:333–340
the application efficiency and area of biomimetic Nielsen CH (2009) Biomimetic membranes for sensor and
membrane, more efforts may be devoted to the separation applications. Anal Bioanal Chem
395:697–718
following two aspects: (1) utilize channel pro-
Zhu B, Li J, Xu D (2011) Porous biomimetic membranes:
teins directly for the preparation of biomimetic fabrication, properties and future applications. Phys
membrane while acquiring the good control over Chem Chem Phys 13:10584–10592
the channel density and the protein activity and
F

Fouling Release different foultants, promoting adhesive failure.


The release ability of foulants is proportional to
Zhongyi Jiang1, Xueting Zhao1, Jinming Peng2, the surface energy and modulus (gE)1/2 (Brady
Yanlei Su1 and Hong Wu1 and Singer 2000). The lower the surface energy
1
School of Chemical Engineering and and modulus, the stronger reduction of the
Technology, Tianjin University, Nankai, Tianjin, enthalpy of adsorption and the higher fouling
China release potential of the surface. Surface with
2
Key Laboratory for Green Chemical compositional heterogeneous hydrophobic/
Technology of Ministry of Education, School of hydrophilic domains can also reduce interactions
Chemical Engineering and Technology, Tianjin with the bioadhesives. In the design of surfaces to
University, Nankai, Tianjin, China eliminate the adhesion of various foulants,
polysiloxane- and fluorinated polymer-based sur-
faces are usually hydrophobic and most effective
Fouling release is one of the general strategies to in reducing adhesion. The major advantage of
achieve desired non-fouling surfaces. Any sur- polysiloxane-based surfaces is the synergy
face immersed in a specific aqueous system between low surface energy (to minimize the
(wastewater, seawater, tap water, etc.) is work of adhesion) and low elastic modulus. The
subjected to the undesirable settlement and major advantage of fluorinated polymer-based
nonspecific adsorption of biomolecules (e.g., pro- surfaces lies in hydrophobicity and oleophobicity
tein and polysaccharide), natural organic matter, with low surface energy.
hydrocarbon, and microorganism (e.g., bacteria, Marine non-fouling coatings provide a source
algae, and mollusks), known as fouling. of inspiration for fouling release membrane.
Non-fouling surfaces to resist different foultants Membranes with fouling release property are
are vital in a wide range of applications including essential for preventing fouling growth on the
chemical separation and purification, drug deliv- surfaces whose antifouling performance relies
ery systems, biomaterials, biosensors, and marine on the low adhesion strength and easy release of
coatings. The concept of fouling release initially foulants on such a membrane. In recent years,
comes from marine non-biocidal coating. Foul- surface modification of membranes using low
ing release refers to the feature that the attached surface energy materials to enhance fouling
and adhering foulants are more easily removed release ability is under active studying
from the depositing surfaces at low hydrody- microfiltration, ultrafiltration, nanofiltration,
namic shear forces due to the weakened interfa- reverse osmosis, etc. The surface energy and het-
cial bond between the synthetic surface and erogeneities are introduced in the elucidation of
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1282-5
2 Fouling Release

membrane fouling release mechanism during separation (NIPS) process through forced surface
membrane filtration. The lower surface energy segregation showed enhanced oil, protein, and
and larger chemical heterogeneity correspond to bacteria release ability (Chen et al. 2011). The
a lower driving force for the adsorption of the low surface energy microdomains on the mem-
foulants, thereby resulting in effective fouling brane surface minimize the intermolecular forces
release ability. Surfaces which fulfill these of interactions (polar or and hydrogen-bonding
requirements are often derived from interactions) between the foulants and the mem-
polysiloxane- and fluorine-based polymers. In brane surface, remarkably reducing the flux
situ forced surface segregation of amphiphilic decline and reducing energy consumption during
copolymers and grafting low surface energy mol- the dynamic filtration process.
ecules or monomers to already formed mem- In the application of antifouling membranes
branes are popular methods to fabricated fouling for water treatment and biomedical application,
release membrane. Membranes with low surface fouling release membranes offer an interesting
energy chains (such as PDMS, poly(ethylene alternative to environmentally friendly strategies
glycol)-fluoropolymers, perfluoroalkyl polymers, to facilitate foulants removal, such as hydrocar-
perfluoropolyether polymers, and fluorine- bon substances, biomolecules, and
containing block)showed a high release rate. microorganisms.
The release rates of PDMS and perfluoroalkane
polymer-functionalized membranes are about
five times higher than those of hydrophilic sur- References
face as a result of the low interaction between the
low surface energy surfaces and protein (Thérien- Brady RF, Singer IL (2000) Mechanical factors favoring
Aubin et al. 2011). There is a growing body of release from fouling release coatings. Biofouling
15:73–81
evidence that amphiphilic or chemically hetero-
Chen WJ, Su YL, Peng JM, Dong Y, Zhao XT, Jiang ZY
geneity membrane surfaces can present both low (2011) Engineering a robust, versatile amphiphilic
surface energy and high hydration energy membrane surface through forced surface segregation
microdomains and show promising performance for ultralow flux-decline. Adv Funct Mater
21:191–198
against a wide range of foulants. Membrane pre-
Thérien-Aubin H, Chen L, Ober CK (2011) Fouling-
pared from amphiphilic copolymers with hydro- resistant polymer brush coatings. Polymer
philic segments and fluorine-containing 52:5419–5425
segments via nonsolvent-induced phase
F

Fouling Release Membranes physicochemical parameters influencing free


energy of the adsorption process. The reduction
Zhongyi Jiang1, Xueting Zhao1, Jinming Peng2, of the surface energy causes a strong reduction of
Yanlei Su1 and Hong Wu1 the enthalpy of adsorption which describes the
1
School of Chemical Engineering and strength of interaction between the protein and
Technology, Tianjin University, Tianjin, the surface and thus strongly decreases the driv-
People’s Republic of China ing force for the foulants to adsorb to the surface
2
Key Laboratory for Green Chemical (Worz et al. 2012). Due to the presence of non-
Technology of Ministry of Education, School of polar low surface energy microdomains on the
Chemical Engineering and Technology, Tianjin membrane surface, foulants in the feed solution
University, Tianjin, People’s Republic of China can easily release from the membrane surface and
diffuse back to the bulk feed solution during the
dynamic membrane filtration process. Inspired by
Fouling release membrane is a novel kind of marine fouling release materials, this kind of
membrane that has the chemical structure and membrane is initially designed to detach the
main feature of nonpolar low surface energy foulants from the surface at low hydrodynamic
microdomains and hydrophilic domains, shear force, and now it is applied to achieve low
inhibiting the nonspecific adsorption of a variety permeation flux decline and high permeation flux
of foulants. The low surface energy recovery simultaneously during the membrane
microdomains on the membrane surface, which filtration process.
can be constructed with silicone- and fluorine- To construct fouling release membrane sur-
based polymers, are used to minimize the face, majority of the existing researches have
intermolecular forces of interactions (polar been carried out to reduce the surface free energy
and/or hydrogen-bonding interactions) between through fluorine-based polymers. In situ forced
the foulants and the membrane surface. The surface segregation and post-surface grafting are
hydrophilic domains are used to bind water mol- the two general surface modification methods
ecules and generate hydration layer similar with being explored to introduce low surface energy
widely popular hydrophilic modification microdomains onto the membrane surface. In the
methods. Considering that foulants tend to adsorb process of the forced surface segregation, amphi-
on traditional hydrophobic membrane surfaces philic copolymers with hydrophilic segments and
driving by the decrease of the Gibbs free energy fluorine-containing segments are used as addi-
of the system, the surface energy of membranes is tives or polymer membrane materials as that usu-
regarded as one of the most relevant ally applied in surface segregation approach.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1283-5
2 Fouling Release Membranes

HFBM segments surface coverage


F HFBM =0 F HFBM =15.4%
agitating agitating agitating
a b c

agitating agitating
agitating

agitating agitating agitating

feed solution oil PHFBM microdomain membrane

Fouling Release Membranes, Fig. 1 Tentative illustration of the flux decline resistant mechanism of membranes
(Chen et al. 2011b)

Considering that fluorine-containing segments membrane surfaces. Low surface energy


are not able to spontaneously segregate onto the perfluoroalkyl or even polysiloxyl molecules
polymer-water interface due to the unfavorable with active groups are used as modifiers to
thermodynamics, the forced surface segregation improve the fouling release ability of membrane
coupled with nonsolvent-induced phase separa- (Thérien-Aubin et al. 2011; Zhao et al. 2012).
tion process is proposed for achieving membrane Although hydrophilic surface modification
surfaces with fluorine-containing microdomains. can significantly enhance the antifouling property
In the immersion-precipitation step, hydrophilic of the membrane, it, unfortunately, often results
segments of the copolymers segregate to the in a drastic flux decline during the separation and
polymer-water interface freely and drag the purification process. Fouling release membrane is
fluorine-containing hydrophobic segments to an alternative to traditional hydrophilic mem-
enrich on membrane surfaces. Both the composi- brane which leads to lower permeation flux
tion of hydrophilic and hydrophobic segments decline. Figure 1 reports a tentative flux decline
and the volatility of casting solvent can affect resistant mechanism of fouling release mem-
the surface segregation behavior and the fouling brane. The random presence of nonpolar low
release ability of membrane surfaces (Chen surface energy (typically fluorinated)
et al. 2011a, b). The membrane materials used microdomains on the hydrophilic membrane sur-
in the post-surface grafting method must be rich face creates a surface with chemical heterogene-
of reactive groups. Surface grafting by chemical ity that is vital to constructing a truly fouling
reaction is a facile method for introducing low release membrane surface. At moderate shear
surface energy microdomains onto hydrophilic rate along membrane surface, nonpolar low
Fouling Release Membranes 3

surface energy microdomains prevent the coales- Chen WJ, Su YL, Peng JM, Zhao XT, Jiang ZY, Dong YN,
cence, migration, and spreading of the hydropho- Zhang Y, Liang YP, Liu JZ (2011b) Efficient waste-
water treatment by membranes through constructing
bic oil droplets or limit the accumulation/ tunable antifouling membrane surfaces. Environ Sci
coalescence of polar biofoulants, thus endowing Technol 45:6545–6552
the membrane surface with outstanding fouling Thérien-Aubin H, Chen L, Ober C (2011) Fouling-
release potential without inducing a flux decline. resistant polymer brush coatings. Polymer
52:5419–5425
Worz A, Berchtold B, Moosmann K, Prucker O, Ruhe
J (2012) Protein-resistant polymer surfaces. J Mater
References Chem 22:19547–19561
Zhao XT, Su YL, Chen WJ, Peng JM, Jiang ZY
Chen WJ, Su YL, Peng JM, Dong YN, Zhao XT, Jiang ZY (2012) Grafting perfluoroalkyl groups onto polyacry-
(2011a) Engineering a robust, versatile amphiphilic lonitrile membrane surface for improved fouling
membrane surface through forced surface segregation release property. J Membr Sci 415–416:824–834
for ultralow flux-decline. Adv Funct Mater
21:191–198
M

Microcapsule Membranes Characteristics

Zhongyi Jiang1, Xiaoli Wang1, Hong Wu1 and Microcapsule membrane can be categorized into
Jiafu Shi2 inorganic, organic, and inorganic–organic hybrid
1
School of Chemical Engineering and membranes based on the material composition.
Technology, Tianjin University, Tianjin, China Inorganic microcapsule membrane usually pos-
2
School of Environment Science and sesses porous structure and high mechanical sta-
Engineering, Tianjin University, Tianjin, China bility, which is often synthesized under relatively
harsh conditions (e.g., hydrothermal treatment,
calcinations, or organic solvent treatment). In
Definition comparison, the synthesis of organic microcap-
sule membrane (mainly self-assembly of amphi-
Microcapsule is defined as a hollow microsphere pathic polymer, layer-by-layer self-assembly, or
comprising large interior void and semiperme- surface polymerization) is often conducted under
able shells. The interior void serves as storage rather mild conditions; however, the mechanical
space or reaction chamber, while the shell pro- stability of organic microcapsule membrane is
tects the bioactive materials/nanoparticles in the usually much lower than that of inorganic micro-
interior void from the attack of surrounding envi- capsule membrane as a result of lack of stiff
ronment or controls the transfer of substance blocks. Recently, incorporating inorganic com-
in/out the microcapsule. Till now, microcapsule ponents/moieties into organic microcapsule
with single shell, double shells, and multiple membrane has been demonstrated as a facile,
shells as well as yolk-in-shell structure has been generic to enhance the mechanical stability.
designed and prepared. Since the shell of the Moreover, considering the advantage that hybrid-
microcapsule often possesses nanometer/ ization could offer new opportunities to create
micrometer thickness and distinct semipermeable multifunctional materials with unique properties
property, it fits the typical features of membrane. by combining the merits of inorganic and organic
Therefore, microcapsule shell can be also called building blocks, hybrid microcapsule membrane
microcapsule membrane, which was first intro- may win more promising applications in the
duced by Chang in 1960s (Chang 1964). future.
Microcapsule membrane has single-, double-,
or multiple-layered structure. Single-layered
microcapsule membrane is usually composed of
homogeneous polymers or inorganics, while
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1284-9
2 Microcapsule Membranes

double-layered microcapsule membrane is often to remove an organic pollutant (azo dye Congo
composed of two separate layers with different red) in wastewater, which was ascribed to the
kinds of materials. Multiple-layered microcap- excellent dye adsorption capability of porous
sule membrane mainly refers to the microcapsule microcapsule membrane (Fei et al. 2008). Yu
membrane which is composed of multilayers et al. prepared polymeric microcapsule mem-
through the alternative deposition/self-assembly brane and encapsulated rhodamine 6G. The cap-
of two kinds of oppositely charged polymers, sules rapidly released rhodamine 6G in ethanol
polymer/inorganic hybrids. but cannot release in aqueous solution. This was
Microcapsule has been applied in diverse because the charge density of microcapsule mem-
areas, including biocatalysis, drug delivery, pol- brane in ethanol was markedly decreased due to
lutants removal, biosensing, etc., where micro- its low dielectric constant as compared to that in
capsule membrane plays the crucial role in aqueous solution (Yu et al. 2009).
governing the overall performance of the micro-
capsule. For instance, Jiang et al. prepared
protamine–titania hybrid microcapsule mem- References
brane and encapsulated the biocatalyst enzyme
in the capsule lumen. The enhanced recycling Chang TMS (1964) Semipermeable microcapsules. Sci-
stability of enzyme was due to the high mechan- ence 146:524–525
Fei JB, Cui Y, Yan XH, Qi W, Yang Y, Wang KW, He Q,
ical stability of microcapsule membrane (Jiang
Li JB (2008) Controlled preparation of MnO2 hierar-
et al. 2009). Caruso et al. developed a redox- chical hollow nanostructures and their application in
responsive microcapsule membrane and encap- water treatment. Adv Mater 20:452–456
sulated hydrophobic cargo in the capsule lumen. Jiang YJ, Yang D, Zhang L, Sun QY, Sun XH, Li J, Jiang
ZY (2009) Preparation of protamine-titania microcap-
The cargo could be released in simulated intra-
sules through synergy between layer-by-layer assem-
cellular conditions, which were ascribed to bly and biomimetic mineralization. Adv Funct Mater
reversible disulfide linkages of membrane mate- 19:150–156
rials (Yan et al. 2011). Kreft et al. designed a Kreft O, Skirtach AG, Sukhorukov GB, Möhwald
H (2007) Remote control of bioreactions in multicom-
light-responsive microcapsule membrane and
partment capsules. Adv Mater 19:3142–3145
encapsulated dextran in the capsules. The dextran Yan Y, Wang YJ, Heath JK, Nice EC, Caruso F (2011)
is released when near-infrared laser light illumi- Cellular association and cargo release of redox-
nated the capsules, which was ascribed to the responsive polymer capsules mediated by exofacial
thiols. Adv Mater 23:3916–3921
incorporation of light-absorbing gold
Yu B, Wang D, Ye Q, Zhou F, Liu W (2009) Robust
nanoparticles into the microcapsule membrane polydopamine nano/microcapsules and their loading
(Kreft et al. 2007). Li et al. reported that the and release behavior. Chem Commun 6789–6791
porous MnO2 microcapsules showed good ability
B

Breakthrough Pressure tension, by reducing the pore size, and by increas-


ing the contact angle. However, there are practi-
Renzo Di Felice cal limitations. For example, most of the physical
University of Genoa, Genoa, Italy solvents used for bulk CO2 removal have low
surface tensions, and the reduction in the mem-
brane pore size beyond certain limit results into
The pressure required for a liquid to enter the reduced transport of the gas through the mem-
membrane pore is called breakthrough pressure. brane due to diffusion limitations. The higher
This parameter is of practical relevance as the contact angle for a given solvent is favored by
membrane will not work properly if liquid enters the membrane material having low surface
the pores reducing in this way the contact effi- energies.
ciency. Breakthrough pressure can be estimated In order to give an idea, a hydrophobic poly-
by using the Young-Laplace equation propylene membrane with a pore size of 0.05 mm
has a breakthrough pressure larger than 1 MPa
2s cos y (Wiesler 1996).

r

where s is the liquid surface tension, y the contact References


angle, and r the radius of membrane pore. It can
be seen that high breakthrough pressure can be Wiesler F (1996) Ultrapure water. UP130427
obtained by using liquids with high surface

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1287-3
D

Diffusivity interaction between the diffusing species and


the system boundaries. Moreover, the species
Renzo Di Felice are considered to be diluted so that any inter-
University of Genova, Genova, Italy action between the diffusing molecules can
also be neglected. This is probably the most
studied cases, and many systems can be con-
Synonyms sidered to fall in these categories.
• Diffusivity of strong electrolytes. As before
Diffusive transport; Molecular diffusivity here we considered the system to be
For a species in a homogeneous phase, gas, unbounded. However, there is an interaction
liquid, or solid, diffusivity can be defined as any between the diffusing molecules which affects
material transport driven by concentration differ- the transport rate and must be taken into
ence. Its physical origin lies in the random molec- account.
ular motion that leads to an overall phenomenon • Diffusivity of associating solutes. The solute
of smoothing concentration gradients: any batch associates to form aggregates (weak electro-
systems originally showing concentration differ- lytes or micelle), and again this affects the
ence for one or more species will eventually be transport rate.
completely mixed if enough time is elapsed. Dif- • Solvation. Solute-solvent interactions cannot
fusivity is easily quantified by the diffusivity flux, be ignored in this case.
i.e., by how much a species diffuses per unit area • Solute-boundary interactions are important:
per unit time. here we can have diffusion in porous media
There are various practical situations which or composite, diffusion in cylindrical pore
for different reasons, both theoretical and practi- (Knudsen or surface or capillary or molecular
cal, have received particular attention and have sieving).
been investigated in depth. A brief summary is
given here (Cussler 1997).
References
• Molecular diffusivity. In this case, the fluid
where the phenomenon is taking is considered Cussler EL (1997) Diffusion. 2nd edition, Cambridge
University Press, Cambridge (UK)
unbounded so that there is no physical

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1289-5
E

Effective Diffusivity wild values, as high as ten, which are difficult to


justify with geometrical arguments alone.
Renzo Di Felice The concept of effective diffusivity is also
University of Genova, Genova, Italy applied for the case of species diffusing in het-
erogeneous media, such a polymer filled with a
second, less permeable, material. Maxwell
Effective diffusivity is a convenient parameter (1873) has obtained an exact expression, in the
which is introduced when diffusion takes place case of composite media filled with spheres, for
in non-homogenous media. Consider, for exam- the effective diffusivity given as
ple, the case where a species is diffusing through
 
porous particles, such as reactant diffusing inside 2 1 1 1
þ  2f 
a catalytic solid. In this case, the molecules have DS D D D
Deff ¼D  S 
to travel for a longer distance given that the pores 2 1 1 1
of the catalytic particles are not straight, and þ þf 
DS D DS D
moreover diffusion takes place over a smaller
area due to the solid being wall impermeable. where D is the diffusion coefficient in the primary
These effects are taken into account by defining media, Ds the diffusion coefficient through the
an effective diffusivity as spheres, and f the sphere volume fraction. For
e the limiting case of the spheres being completely
Deff ¼ D impermeable, Maxwell expression simplify to
t
1f
where e is the particle void fraction and thereby Deff ¼ D
f
takes into account the reduced flow area available 1þ
and t is the tortuosity which considers the longer 2
distance traveled by the molecules. It should be
Various empirical expressions have been
stressed, however, that more often than not, the
reported in literature in order to take into account
parameter inside the parenthesis is utilized as a
the deviation from sphericity of the foreign mate-
fitting factor derived from experimental data
rial. Particularly simple and efficient is the
rather than predicting factor from the solid phys-
expression proposed by Nielsen (1967):
ical characteristics. These result in the reported
tortuosity factor, for example, to assume rather

# Springer-Verlag Berlin Heidelberg 2014


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1290-3
2 Effective Diffusivity

1f References
Deff ¼ D
af
1þ Di Felice R, Cazzola D, Cobror S, Oriani L (2008) Oxygen
2
permeation in PET bottles with passive and active
walls. Packag Technol Sci 21:405–415
where a is the dispersed material aspect ratio. Maxwell JC (1873) A treatise on electricity and magne-
Nielsen relationship has been shown to do a sat- tism, vol 1. Clarendon Press, Oxford
isfactory job against experimental evidence Nielsen LE (1967) Models for the permeability of filled
(Di Felice et al. 2008). polymer systems. J Macromol Sci A1(5):929–942
E

sffiffiffiffiffiffiffiffi
Effectiveness Factor f¼L
k
Deff
Renzo Di Felice
University of Genova, Genova, Italy with L the pore length, k the chemical reaction
kinetic factor, and Deff the reacting species effec-
tive diffusivity.
The concept of effectiveness factor is utilized As expected the effectiveness factor
when the effect of diffusion on the overall rate approaches 1 when Thieles module is very
of a reacting process wants to be taken into small, i.e., for very short pores or very slow
account. Let’s consider a catalytic solid particle reaction or very high diffusion coefficients. On
where a reaction takes place. For a species to the other hand, for very high value of Thiele
react, it must, at the same time, diffuse inside modules, effectiveness factor approaches the
the catalytic particle and react. It is intuitive that inverse of the Thiele module.
the diffusion step slows the overall process rate, The above result can be easily generalized for
and an effectiveness factor is defined as the case of flat plate by putting L equal to half the
plate width, for the case of long cylindrical pellets
¼ by putting L equal to half the pellet radius, and to
actual rate of process
the case of spherical pellets by putting L equal to
rate of process if diffusion were infinitively fast
one third the sphere radius. Extension to kinetic
This definition is equivalent to consider reactant different from the first order has been presented in
concentration on any point in the catalytic parti- literature, and a summary can be found, for exam-
cle equal to that at the external surface. ple, in Satterfield (1991).
A rather straightforward mass balance allows
the determination of the effectiveness factor for a
single cylindrical pore where a first-order reac- References
tion is taking place on the wall:
Satterfield CN (1991) Heterogeneous catalysis in indus-
tanhf trial practice. McGraw-Hill, New York

f

where f is the Thiele module defined as

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1291-3
I

Intrinsic Activation Energy where k is the generic kinetic coefficient, E is the


activation energy, R is the universal gas constant,
Renzo Di Felice and T is the absolute pressure.
University of Genova, Genova, Italy Arrhenius’ law is basically an empirical rela-
tionship which however has been found to repro-
duce with the satisfactory accuracy of
Transport phenomena and chemical reaction experimental data and the effect of temperature.
rates are influenced by temperature. This effect A small value of the activation energy
is reflected on the numerical value of the coeffi- E corresponds to a weak influence of the temper-
cient rate, which therefore depends on the vari- ature on the kinetic constant, whereas a large
able temperature. Both for mass transfer value of the activation energy E is representative
coefficient and chemical reaction coefficient, var- of kinetic constant strongly influenced by tem-
ious theoretical approaches have been suggested perature. Just as a reference, for gas phase chem-
in order to predict and quantify their dependency ical reaction, the activation energy is normally
on the temperature. However, these approaches high, in the range of 50–250 kJ/mol, while that
have had limited success, and the effect of the for diffusion coefficient is less than 10 kJ/mol).
temperature is generally obtained through exper- The classic way to estimate the activation
imental evidence. A generally accepted relation- coefficient from experimental data is to utilize a
ship linking kinetic coefficient and temperature is plot having 1/T on the x-axis and ln(k) on the
the Arrhenius’ law, which is written as y-axis. The slope of the best fitting curve passing
through the experimental points will yield the
 
E value of the ratio (E/R) and consequently that
k ¼ k0 exp 
RT of E.

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1292-3
K

Knudsen Diffusion Liquid have a relatively small mean-free path,


few angstroms, so that Knudsen diffusion in not
Renzo Di Felice important in practical cases, but on the other
University of Genova, Genova, Italy hand, for gas this parameter can assume values
larger than 1,000 Å and therefore be significant.
The diffusion coefficient, DKn, in the Knudsen
Synonyms regime can be estimated from gas kinetic theory,
and it is given by
Knudsen transport modeling
rffiffiffiffiffi
Whenever a species is diffusing inside a confined T
DKn ¼ 4850d
space, such as cylindrical pore, an interaction M
between the diffusive molecules and the pore
wall is to be expected. One possibility is given where d is the pore diameter in cm, T the absolute
by the pore wall physically interacting with the temperature, and M the molecular weight of the
diffusive molecules and hindering, as a conse- diffusive species. Unlike diffusion in unbounded
quence, their movement. The phenomenon, systems, Knudsen diffusion coefficient is inde-
called Knudsen diffusion, is relevant whenever pendent of pressure and of the molecular weight
the distance between molecular collisions is of the second species.
greater than the pore diameter. This interaction
can be the governing factor of the diffusion rates.

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1293-3
L

Liquid Entry Pressure (LEP or LEPW) Given the practical difficulty of obtaining the
exact value of the above physical parameters, it is
Renzo Di Felice not uncommon to estimate LEP experimentally,
University of Genova, Genova, Italy and Smolders and Franken (1989) described a
detailed procedure which should be followed in
this case. Basically pressure difference is gradu-
In membrane distillation it is of paramount ally applied on both side of the membrane until
importance that liquid does not fill the membrane the first drop of the liquid appears on the perme-
pores, in order to keep membrane efficiency to ate side (more specific description is given in the
the highest possible value. To this end hydropho- suggested reference). Typical values of LEP
bic membranes are normally used. The hydro- range from tenth to tens of bars (0.1–20 bar): for
phobicity can be quantified through the example, with liquid water at ambient condition,
so-called liquid entry pressure (LEP) parameter, a PTFE membrane with 95 % porosity, 25 mm
defined as the pressure difference at which liquid thickness, and 3 mm nominal pore size has an LEP
penetrates into the membranes pores. of 0.13 bar, whereas a PTFE supported mem-
The pressure required to force water through brane with 75 % porosity, 120 mm thickness,
the structure is inversely proportional to the open- and 0.2 nominal pore size has an LEP of 4.0 bar
ing size and dependent on the polymeric proper- (Kim and Harriot 1987).
ties of the membrane. A theoretical expression,
based on Young-Laplace equation, enables the
estimation of LEP (see, e.g., El Bourawi References
et al. 2006):
El Bourawi S, Ding Z, Ma R, Khayet M (2006)
A framework for better understanding membrane dis-
2gcosy
DP ¼ tillation separation processes. J Membr Sci 285:4–29
r Kim B-S, Harriot P (1987) Critical entry pressure for
liquids in hydrophobic membranes. J Colloid Interface
where g is the liquid surface tension, y the contact Sci 115:1–8
angle between liquid and membrane, and r is the Smolders K, Franken ACM (1989) Terminology for mem-
brane distillation. Desalination 72:249–262
pore radius.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1295-1
M

Mass Transport Equations The definition of a mass transfer coefficient


could not be simpler but nothing can be said a
Renzo Di Felice priori about its numerical value. For the way is
University of Genova, Genoa, Italy has been defined, mass transfer coefficient is a
function of the two points considered for the mass
transfer, although in the vast majority of cases
Synonyms one point is the fluid phase (gas or liquid) bulk
and the other is a system boundary, such as a tube
Mass transfer resistance wall or an interface. The coefficient numerical
value depends on the specific system considered
Mass transfer is a phenomenon, generated by a (flow in pipes, fixed bed of particles, falling liquid
concentration difference, by which a component film) and on the physical parameters (such as
is transferred from a point to another. The intro- diffusivity, density, viscosity, etc.). As it is most
duction of a mass transfer coefficient is a simple useful for situations where an analytical approach
way to quantify this phenomenon. Mass transfer is not practical or too complex, its quantification
coefficient is defined as the ratio between the relies on experimental measurements. Much
component flux and the driving force generating effort has been devoted to generalizes as much
the flux (Cussler 1997), as possible data collected from experimental
measurements, and this has been done by corre-
rate of component flux lating the data through dimensional parameter,
k¼ (1)
driving force generally involving a suitable defined Sherwood
number, containing the mass transfer coefficient,
The unit of the mass transfer coefficient depends Reynolds number, and Shmidt number, in anal-
on the units used to quantify flux and driving ogy with observation on heat transfer which cor-
force. For example, if we express fluxes in relate Nusselt number with Reynolds and Prandtl
kmol/m2s and driving force is a concentration numbers. Practical relevant examples are the case
difference (kmol/m3) then k will have the unit of mass transfer taking place for the flow inside a
of m/s. However, reader should be aware that pipe between the phase bulk and the tube wall
different units are sometime used, depending on
the circumstances: fluxes can be expressed in Nu ¼ 0:026 Re0:8 Sc0:33
mass rather than moles, and driving force can be
a partial pressure or a molar fraction difference.

# Springer-Verlag Berlin Heidelberg 2012


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1298-1
2 Mass Transport Equations

or the flow outside and perpendicular to a capil- driving force, a parameter which is given by the
lary bed “homogenized” difference between pA and CA
obtained by substituting the concentration in
Nu ¼ 0:80 Re0:47 Sc0:33 one phase with the corresponding equilibrium
value in the other phase. In other word
The concept of mass transfer coefficient can also
be utilized when transfer between different pA
Driving force ¼ pA  HCA ¼  CA
phases is considered, such as mass transfer H
between a gas and a liquid phase or mass transfer
where H is the parameter expressing the partition
between fluids separated by a dense membrane.
equilibrium of the component A between the gas
The definition given in Eq. 1 is still applicable
and the liquid phase (which assumes a constant
although care must be taken when the driving
value if a Henry law type equilibrium applies).
force is to be quantified. As a descriptive exam-
ple, let’s consider the case of mass transfer of a
component A taking place between the bulk of
gas phase, with pA the component partial pressure References
and the bulk of a liquid phase, with CA the com-
ponent concentration. The overall mass transfer Cussler EL (1997) Diffusion. Mass transfer in fluid sys-
tems, vol 2. University Press, Cambridge
coefficient can be defined in this case as the ratio
between component A mass flux and overall
B

Block Copolymer Membrane Am  X þ Y  Bn ! Bn þ XY  Am

If the species are bifunctional, multiblock


Mario Malinconico
copolymers can be obtained. Despite the general
Research Director, Institute for Polymers,
indications just described, the interest for the
Composites and Biomaterials (IPCB-CNR),
production of block copolymers is focused on
Pozzuoli, Naples, Italy
anionic initiators and polymerization processes
having living character. This way, derived from
the original studies of M. Szwarc (1956), pro-
Block Copolymers
vides copolymer sequences well defined, with
desired molecular weights, structures, and com-
Block copolymers are polymeric materials in
positions. All this is achieved with diene mono-
which macromolecules of two or more different
mers, vinyl (nonpolar), esters, ethers, or cyclic
homopolymers (blocks) are chemically bonded
sulfides.
together to form complex macromolecules with
The key technologies for producing block
linear (di-, tri-, multiblock copolymers) or
copolymers with anionic initiators can be indi-
nonlinear (mixed arm star, block, or graft copol-
cated schematically in the following way:
ymers) architecture (Fig. 1).
The routes of synthesis of block copolymers
– Sequential polymerization of the monomers
are two:
(especially in the case of di-blocks)
– Polymerization of the second monomer with
1. Creating centers or active sites (radical,
the functionalized prepolymers of the first
anionic, cationic) of a polymer chain that can
monomer
subsequently trigger the polymerization of a
– Use of reactions of coupling between reactive
second monomer. If the location of the termi-
terminals and a compound reagent that
nal active center is not specified, this defini-
becomes the junction site:
tion also includes graft copolymers.
2. Condensation between functional groups
2Am  Bn ! Am  Bn  X  Bn  Am
located at the end of the polymer or
prepolymer:
– Use of bifunctional initiators

The synthesis of multiblock copolymers can


be obtained by an alternately sequential addition

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1306-1
2 Block Copolymer Membrane

ABC triblock Mixed arm


AB diblock
star block
AB

ABA triblock

(AB)n star (AB)n multiblock

Block Copolymer Membrane, Fig. 1 Linear and nonlinear architecture of block copolymers

of different comonomers into a living copolymer- the precursors because most of the reactive end
ization system or, alternatively, by the coupling groups are segregated inside the polymer chains
of difunctional homopolymeric precursors. coiled in good solvent. Moreover, for long poly-
In the first case, anionic polymerization or, mer chains, the concentration of the reactive end
more recently, living radical polymerization groups is too low to have an effective coupling or
methods can be in principle used. In real cases linking reaction because the overall polymer con-
(Ekizoglou and Hadjichristidis 2002; Buzdugan centration cannot be too high. Therefore, the
et al. 2000; Reuter et al. 1991), each addition of a essential problem is how to expose and concen-
new monomer will inevitably make some living trate the reactive end groups of long polymer
chains dead because of impurities, leading to the chains, while the overall polymer concentration
resultant block copolymer with lower block num- will not be increased.
bers and broad molecular weight distribution.
Therefore, the sequential addition method can
only be used to make copolymers with a few
Block Copolymers in Membranes
blocks, such as triblock copolymers. Another
limitation of the sequential addition of different
Copolymers, and in particular block copolymers
comonomers is their reaction compatibility: each
(BCPs), in recent years have aroused great inter-
added monomer must be sufficiently reactive so
est in the field of specialty polymer applications,
that the chain can propagate. Often, a living
including nanotechnologies (Park et al. 2003;
A block can initiate comonomer B, but a living
Krausch and Magerle 2002; Hamley 2003;
B block cannot initiate comonomer A.
Lazzari and Lopez-Quintela 2003; Lu and Sastry
In the second approach, multiblock copoly-
2007; Hawker and Russell 2005; Li et al. 2005;
mers could be in principle prepared by coupling
Segalman 2005; Cheng et al. 2006; Stoykovich
(Yagci and Tasdelen 2006) different polymer
and Nealey 2006; Krishnamoorthy et al. 2006; Li
chain di-ends terminated with suitable reactive
and Ober 2006; Fasolka and Mayes 2001; Darling
groups or by linking (Yagci and Tasdelen 2006;
2007; Kim and Hinsberg 2008; Bates and
Rahman et al. 2007) di-end-functionalized poly-
Fredrickson 1999; Abetz and Simon 2005; van
mer chains using so-called difunctional linking
Zoelen and ten Brinke 2009), given their ability
agents in solution. However, both coupling and
to self-organize into structures with periodicity
linking reactions are extremely ineffective when
down to the nanometer scale.
long polymer chains (Mw >5  103) are used as
Block Copolymer Membrane 3

Block Copolymer
Membrane,
Fig. 2 Schematic of “self- A
assembly” in BCPs due to
phase separation

block copolymer
phase-separated
block copolymer

If the different polymer blocks are chemically that of the analogous homopolymers (Guan and
incompatible, phase separation occurs with spon- De Simone 1994).
taneous segregation of different macromolecules The polyethylene oxide [PEO] is, for example,
in different microdomains (Fig. 2). one of the most interesting materials for the sep-
Microdomains formed are not arranged in a ran- aration of CO2, especially when cross-linked with
dom but show a regular arrangement which other polymers or incorporated into block copol-
involves the formation of periodic structures. ymers (Lin et al. 2006; Pethe et al. 2008).
This phenomenon, called “self-assembly,” Because of its amorphous character and of its
determines the spontaneous formation of flexibility, it suitably directs the permselectivity
nanostructures. It is associated with the competi- of CO2 through the polymer matrices, especially
tion between the tendency to separation of phase, when the length of the segment, the weight, and
due to the incompatibility of the blocks, and the molecular ratio with the other blocks of the
chemical connectivity that prevents it; periodic copolymer complexes are changed.
structures are formed in which the contact area Bondar et al. (2000) observed that the perme-
between the incompatible microdomains is min- ability of CO2 increases with the amount of
imized. The minimization of the interfacial area polyether [PEO or PTMEO] when segmented
between the domains involves a reduction in block copolymers are incorporated into the
interfacial energy for which even if from an polyether-b-polyamide, where they form the seg-
entropic point of view the individual polymer regated phase of nylon-6 [PA6] or nylon-12
chains prefer a conformation random coil, in the [PA12]. In particular, they have observed that
case of block copolymers, macromolecules tend the copolymers 57PEO/PA6 and 55PEO/PA12
to assume more extended conformations at the exhibit a better selectivity to pure gas CO2/N2
interface between the two blocks so as to allow 56 (PCO2 66 barrer) and CO2/H2 9.8 (PCO2
similar blocks to organize into microstructures 20 barrer), respectively, compared to more con-
that minimize the ratio (surface exposed/ ventional polymers rubbery and glassy.
volume). Higher performance was observed when more
The frequency and size of these domains than one unit polar (PEO and PA6) were included
depend on the lengths of the regular blocks and, in the polymer chain, suggesting the critical role
therefore, from the molecular masses. of interesting polar intermolecular interactions
Block copolymers find many interesting appli- between the polymer chain and the penetrating
cations in membrane technology. molecules. Membranes PEO/PBT have been ad
Block copolymers have found application in a hoc designed in order to obtain block copolymers
class of rubbery membranes, having the unique with high performance for the separation of CO2
ability to separate CO2 from gas streams, with a (Zhao et al. 2008). Separation factors for the pairs
consequent increase in performance compared to of gases, such as CO2/H2, CO2/N2, and CO2/CH4,
4 Block Copolymer Membrane

were obtained in different ratios of the polymer Krishnamoorthy S, Hinderling C, Hcinzelmann H (2006)
chain. When mixed with the polyether glycol Nanoscale patterning with block copolymers. Mater
Today 9:40
[PEG], a significant improvement of the perme- Lazzari M, Lopez-Quintela MA (2003) Block copolymers
ability and selectivity for various block copoly- as a tool for nanomaterial fabrication. Adv Mater
mers was observed. 15:1583
Li MQ, Ober CK (2006) Block copolymer patterns and
templates. Mater Today 9:30
Li MQ, Coenjarts CA, Ober CK (2005) Patternable Block
References Copolymers. Adv Polym Sci 190:183
Lin H, Van Wagner E, Swinnea JS, Freeman BD, Pas SJ,
Abetz V, Simon PF (2005) Phase Behaviour and Morphol- Hill AJ, Kalakkunnath S, Kalika DS (2006) Transport
ogies of Block Copolymers. Adv Polym Sci 189:125 and Structural Characteristics of Crosslinked Poly(eth-
Bates FS, Fredrickson GH (1999) Block Copolymers- ylene oxide) Rubbers. J Membr Sci 276:145–161
Designer Soft Materials. Phys Today 52:32 Lu W, Sastry AM (2007) Self-assembly for semiconduc-
Bondar VI, Freeman BD, Pinnau I (2000) Gas transport tor industry. IEEE Trans Semicond Manuf 20:421
properties of poly(ether-b-amide) segmented block Park C, Yoon J, Thomas EL (2003) Enabling Nanotech-
copolymers. J Polym Sci Part B Polym Phys nology with Self Assembled Block Copolymer Pat-
38:2051–2062 terns. Polymer 44:6725
Buzdugan E, Ghioca P, Stribeck N (2000) Synthesis and Pethe VV, Wang HP, Hiltner A, Baer E, Freeman BD
properties of styrene-isoprene multiblock copolymers. (2008) Oxygen and carbon dioxide permeability of
Mater Plast 37(3):138–144 EAA/PEO blends and microlayers. J Appl Polym Sci
Cheng JY, Ross CA, Smith HI, Thomas EL (2006) 110:1411–1419
Templated self-assembly of block copolymers: top- Rahman MS, Sama LS, Lee JS (2007) Quantitative In
down helps bottom-up. Adv Mater 18:2505 Situ Coupling of Living Diblock Copolymers for the
Darling SB (2007) Directing the self-assembly of block Preparation of Amphiphilic Coil-Rod-Coil Triblock
copolymers. Prog Polym Sci 32:1152 Copolymer Poly(2-vinylpyridine)-b-poly(n-hexyl iso-
Ekizoglou N, Hadjichristidis NJ (2002) Synthesis of cyanate)-b-poly(2-vinylpyridine). Macromolecules
model linear tetrablock quaterpolymers and 40(26):9279–9283
pentablock quintopolymers of ethylene oxide. Polym Reuter H, Berlinova IV, Horing S, Ulbricht J (1991) The
Sci Part A Polym Chem 40(13):2166–2170 anionic block copolymerization of ethylene oxide with
Fasolka MJ, Mayes AM (2001) Block copolymer thin tert-butyl methacrylate. Diblock and multiblock
films: physics and applications. Annu Rev Mater Res copolymers. Eur Polym J 27(7):673–680
31:323 Segalman RA (2005) Patterning with block copolymer
Guan Z, De Simone JM (1994) Fluorocarbon-based thin films. Mater Sci Eng R Rep 48:191
Heterophase Polymeric Materials: Block Copolymer Stoykovich MP, Nealey PF (2006) Block copolymers and
Surfactants for Carbon Dioxide Applications. Macro- conventional lithography. Mater Today 9:20
molecules 27:5527–5532 Szwarc M (1956) ‘Living’ Polymers. Nature 178:1168
Hamley IW (2003) Nanotechnology with soft materials. van Zoelen W, ten Brinke G (2009) Thin films of
Angew Chem Int Ed 42:1692 complexed block copolymers. Soft Matter 5:1568
Hawker CJ, Russell TP (2005) BCP lithography: merging Yagci Y, Tasdelen MA (2006) Mechanistic transforma-
“bottom-up” with “top-down” processes. MRS Bull tions involving living and controlled/living polymeri-
30:952 zation methods. Prog Polym Sci 31(12):1113–1170
Kim HC, Hinsberg WDJ (2008) Surface patterns from Zhao Y, Cao Y M, Ding X L, Zhou MQ, Liu J H and Yuan
block copolymer self-assembly. J Vac Sci Technol Q (2008) Poly(ethylene oxide) induced cross-linking
A 26:1369 modification of Matrimid membranes for selective
Krausch G, Magerle R (2002) Nanostructured thin films separation of CO2. J Membrane Sci 320, 179–184
by self-assembly of block copolymers. Adv Mater
14:1579
P

Proton-Exchange Membranes Hickner et al., there are six common criteria


for Fuel Cells critical to all high performance PEMs, including
(1) high proton conductivity and low electron
He Bai1 and W.S. Winston Ho2 conductivity, (2) desirable thermal, chemical,
1
Momentive Performance Materials Inc, Friendly, oxidative, and hydrolytic stability, (3) desirable
WV, USA mechanical properties in both dry and hydrated
2
Department of Chemical and Biomolecular states, (4) low permeability to both fuel and the
Engineering, The Ohio State University, Columbus, oxidant, (5) low cost, and (6) capability of being
OH, USA fabricated into membrane electrode assemblies
(MEAs). Majority of PEM materials rely on
absorbed water and its interaction with acid
A fuel cell is an electrochemical device that can groups for producing proton conductivity. Thus,
directly convert the chemical energy of a fuel into in most cases, proton conductivities of PEMs
electricity. It is regarded as a promising energy increase with the increase of relative humidity
conversion approach in the twenty-first century (RH) (Hickner et al. 2004).
and has received increasing attention worldwide. Dupont’s Nafion ® and other perfluorinated
Among all types of fuel cells, the proton- sulfonic acid membranes (e.g., Aciplex ® from
exchange membrane fuel cell (PEMFC) is con- Asahi Kasei, Femion ® from Asahi Glass,
sidered as the most promising candidate for small PRIMEA ® Series of MEAs from W.L. Gore &
stationary power generators and automotives due Associates, etc.) are currently popular to use for
to its high power density, relatively low operating low temperature (<100  C) PEMFCs due to their
temperature, and fast startup. Compared to inner high proton conductivity, desirable mechanical
combustion engines, PEMFCs can reduce pollu- strength, and good chemical stability. However,
tion (with only water in emission when using some disadvantages, such as high cost and high
hydrogen as fuel), increase energy efficiency dependence of proton conduction on the water
(40–50 % for PEMFC vs. 20–35 % for inner content, seriously limit the industrial application
combustion), and decrease the nation’s depen- of these membranes. It is desirable for a PEMFC
dence on foreign oil (Song 2002). to operate at high temperatures and low RHs
The proton-exchange membrane is a very since high-temperature operations can accelerate
important component inside a PEMFC, and its the reaction rates at the anode/cathode and
main functions include (a) separation of oxygen increase the anode’s tolerable level of CO in the
from the fuel, (b) conduction of protons, and fuel, and low humidity operations can facilitate
(c) barrier of electrons. As summarized by the water management of the fuel cell system.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1309-3
2 Proton-Exchange Membranes for Fuel Cells

The US Department of Energy has established a polymer showed very desirable stability under
goal of 0.1 S/cm for the proton conductivity of the fuel cell operations, even at high-temperature
PEM, with target operating conditions at 120  C (>150  C) conditions. However, acid leakage
and 50 % RH (Hickner et al. 2004). through such membranes during long-term fuel
Cost-effective and thermally stable alternative cell operations remains to be a concern. Signifi-
membranes, including sulfonated polyimide cant research efforts are continuing in both aca-
(SPI), sulfonated poly(arylene ether sulfone) demia and industry for the further improvement/
(SPAES), sulfonated poly(aryl ether ketone) development of perfluorinated, alternative hydro-
(SPAEK), and polybenzimidazole (PBI)-based carbon polymer-based and polymer/inorganic
membranes, etc., have drawn interests in the hybrid PEMs.
past decade. SPI, SPAES, and SPAEK copoly-
mers are synthesized by copolymerization of
sulfonated monomers (Hickner et al. 2004).
References
These sulfonated copolymer-based membranes
are still highly dependent on water content, and Bai H, Ho WSW (2011) Recent developments on fuel
a hydrophilic component has been incorporated processing and proton-exchange membranes for fuel
into the membrane for water retention (Bai and cells. Polym Int 60:26–41
Ho 2011). But, the oxidative and hydrolytic sta- Hickner MA, Ghassemi H, Kim YS, Einsla BR, McGrath
JE (2004) Alternative polymer systems for proton
bility of these copolymers needs to be further exchange membranes (PEMs). Chem Rev
improved prior to long-term operations. On the 104:4587–4612
other hand, H3PO4-doping has been identified as Li Q, Jensen JO, Savinell RF, Bjerrum NJ (2009) High
a successful approach for the application of PBI temperature proton exchange membranes based on
polybenzimidazoles for fuel cells. Prog Polym Sci
as high-temperature and low humidity PEMs 34:449–477
(Li et al. 2009; Bai and Ho 2011). In this case, Song C (2002) Fuel processing for low-temperature and
fuel humidification is not necessary in fuel cell high-temperature fuel cells: challenges and opportuni-
operations due to the unique proton conduction ties for sustainable development in the 21st century.
Catal Today 77:17–49
mechanism by self-ionization and self-
dehydration of H3PO4. In addition, the PBI
B

Butanol-Water Mixtures: Separation membranes, liquid membrane, poly[-1-


by Pervaporation (trimethylsilyl)-1-propyne] (PTMSP) membrane,
poly(ether block amide) (PEBA) membrane,
Wanqin Jin polypropylene (PP) membrane, polytetrafluor-
State Key Laboratory of Materials-Oriented oethylene (PTFE) membrane, etc. (Vane 2005;
Chemical Engineering, Nanjing Tech University, Liu et al. 2011). PDMS, as the most typical
Nanjing, China hydrophobic polymeric membrane, is widely
investigated and proved to be stable and prospec-
tive for industrial applications. The operating
Because of the shortage of crude oil and the parameters of PV, including feed temperature
environmental requirement, the utilization of (T), feed concentration (C), feed flow rate and
renewable resources for energy production, such permeate pressure (P), etc., have significant
as using the potential acetone-butanol-ethanol impacts on membrane performance. Take the
(ABE) fermentation process to produce butanol PDMS/ceramic membrane, for example, flux
as a biofuel, has been receiving increased atten- increased as temperature increased, while the
tion in recent years. However, the fermentation separation factor decreased slightly. As the buta-
process suffers from severe inhibition due to the nol concentration increased, the total flux
high toxicity of butanol to microorganisms even increased while the separation factor changed
at low concentrations (4–6 gL 1). In order to slightly. The total flux increased with the flow
eliminate the inhibition, in situ product recovery rate, but the separation factor changed little (Liu
systems have been developed (Vane 2005). et al. 2011).
Pervaporation (PV) is considered to be a particu- Pervaporation using hydrophobic membranes
larly promising recovery technique, because of might not be enough for concentrating butanol for
its general advantages in energy saving and envi- direct reuse. Hydrophobic membranes were pre-
ronmental issue, particularly no medium ingredi- ferred for concentrating butanol when the con-
ents removed from the fermentation broth and no centration of butanol is low. As an alternative,
harmful effects on microorganisms. when the butanol concentration is high and the
The hydrophobic pervaporation membranes water content is low, the hydrophilic membranes
used for butanol recovery and concentrate should be used for the water removal, so that the
include: polydimethylsiloxane (PDMS) and its pervaporation process is economic for butanol
modified copolymer and mixed matrix production.

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1316-1
2 Butanol-Water Mixtures: Separation by Pervaporation

The hydrophilic pervaporation polymeric References


membranes used for dehydration of butanol-
water mixtures include: poly (vinyl alcohol) Chapman PD, Oliveira T, Livingston AG, Li K (2008)
Membranes for the dehydration of solvents by
(PVA) membrane, polyimide membrane,
pervaporation. J Membr Sci 318:5–37
chitosan membrane, sodium alginate membrane, Liu GP, Hou D, Wei W (2011) Pervaporation separation
polyelectrolyte, etc. (Chapman et al. 2008). PVA of butanol-water mixtures using PDMS/ceramic com-
is the most commonly used hydrophilic poly- posite membrane. Chin J Chem Eng 19:1–5
Morigami Y, Kondo M, Abe J, Kita H, Okamoto K (2001)
meric membrane, but it often shows a lack of
The first large-scale pervaporation plant using tubular-
chemical, mechanical, and thermal stability. In type module with zeolite NaA membrane. Sep Purif
recent years, the PI membrane began to be used Technol 25:251–260
for dehydration because of its excellent mechan- Vane LM (2005) A review of pervaporation for product
recovery from biomass fermentation processes.
ical and thermal stability. The main inorganic
J Chem Technol Biotechnol 80:603–629
membranes used for butanol dehydration are sil- Verkerk AW, van Male P, Vorstman MAG, Keurentjes
ica membrane (Verkerk et al. 2001) and A-type JTF (2001) Description of dehydration performance of
zeolite (NaA) membrane (Morigami et al. 2001). amorphous silica pervaporation membranes. J Membr
Sci 193:227–238
B

Biobutanol Recovery from Biomass ABE from the dilute fermentation broth by dis-
Fermentation Broth tillation. Therefore, several in situ product-
removal technologies, such as adsorption, gas
Wanqin Jin stripping, liquid-liquid extraction, perstraction,
State Key Laboratory of Materials-Oriented pervaporation, and reverse osmosis, have been
Chemical Engineering, Nanjing Tech University, developed. These technologies could be coupled
Nanjing, China with ABE fermentation process to reduce the
effect of product inhibition and improve the
sugar utilization and solvent productivity
Biobutanol recovery from biomass acetone- (Garcı́a et al. 2011).
butanol-ethanol (ABE) fermentation broth by Pervaporation (PV) is a membrane process for
pervaporation is a process that couples ABE fer- liquid separation, in which a polymeric or inor-
mentation with in situ pervaporation recovery ganic membrane usually serves the separating
acetone, butanol, and ethanol from fermentation barrier. The application of PV for butanol recov-
broth. ery from fermentation broth is based on the selec-
During the past decade, there has been an tive permeation of organic compounds through
increasing interest for the production of biofuels the membrane when the nature of the membrane
from renewable resources because of growing is hydrophobic. PV is especially effective for the
concerns about global warming and increasing system in which the concentration of the targeted
consumption of crude oil. Butanol, as compared species is low; for instance, the butanol content in
to ethanol, is less volatile and explosive, contains the fermentation broth is very low. Furthermore,
more energy, and can easily mix with gasoline in the pervaporation process is energy efficient and
any proportion. In addition, butanol can be used it is harmless to the fermentation broth.
directly or blended with gasoline or diesel with- PV membranes can be made from either poly-
out any vehicle retrofit, since the air to fuel ratio meric or inorganic materials, even both of them
and the energy content of butanol are close to (Qureshi and Blaschek 1999). The polymeric
gasoline (Qureshi and Ezeji 2008). Biobutanol pervaporation membranes for extracting butanol
is produced from renewable resources (biomass) from fermentation broth include polydimethyl-
by acetone butanol ethanol (ABE) fermentation siloxane (PDMS) membranes, poly
process. However, usually the maximum concen- [1-(trimethylsilyl)-1-propyne] (PTMSP) mem-
tration of total solvents (ABE) do not exceed branes, poly(ether block amide) (PEBA) mem-
20 g/L due to the end-product inhibition on branes, liquid membranes, other modified
microbes, resulting in high energy cost to recover polymer membranes, as well as porous
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1317-1
2 Biobutanol Recovery from Biomass Fermentation Broth

Biobutanol Recovery from Biomass Fermentation Broth, Fig. 1 ABE fermentation-pervaporation-coupled


process

polypropylene (PP) membranes and polytetra- alternatively installed before the pervaporation
fluoroethylene (PTFE) membranes. Among module, in order to retain microbes and avoid
them, the commonly used PDMS membranes the biofouling of pervaporation membranes.
with good selectivity and stability are regarded
as the most potential PV membranes for butanol
recovery application. The typical inorganic mem-
References
brane for PV is hydrophobic zeolite membrane,
such as ZSM-5 and silicalite-1 membrane. The Garcı́a V, Päkkilä J, Ojamo H, Muurinen E, Keiski
process of biobutanol recovery from biomass R (2011) Challenges in biobutanol production: how
ABE fermentation broth by pervaporation is to improve the efficiency. Renew Sustain Energy Rev
15:964–980
also called ABE fermentation-pervaporation-
Liu G, Wei W, Wu H, Dong X, Jiang M, Jin W (2011)
coupled process; its conventional flow chart is Pervaporation performance of PDMS/ceramic com-
shown in Fig. 1 (Liu et al. 2011). A pervaporation posite membrane in acetone butanol ethanol (ABE)
membrane module is connected to the fermentor, fermentation-PV coupled process. J Membr Sci
373:121–129
and the ABE solvent can be selectively and con-
Qureshi N, Blaschek H (1999) Butanol recovery from
tinuously removed from the fermentation broth model solution/fermentation broth by pervaporation:
and then concentrated in the membrane down- evaluation of membrane performance. Biomass
stream side. As result, the ABE concentration in Bioenergy 17:175–184
Qureshi N, Ezeji T (2008) Butanol “a superior biofuel”
the broth is kept at low level to facilitate the
production from agricultural residues (renewable bio-
continuous fermentation process as well as mass): recent progress in technology. Biofuels
enhance the solvent productivity. In addition, a Bioprod Biorefin 2:319–330
microfiltration/ultrafiltration unit can be
C

Ceramic Membrane continuous polycrystalline zeolite layers on porous


for Pervaporation supports, first reported by Suzuki in 1987 (Suzuki
1987). Zeolite structures are made up of TO2,
Wanqin Jin where T represents tetrahedral framework atoms,
State Key Laboratory of Materials-Oriented such as Si, Al, B, Ge, Fe, and P. Most zeolites
Chemical Engineering, Nanjing Tech University, contain Si with other metals substituted into the
Nanjing, China framework (Bowen et al. 2004). The zeolite pores
are made from rings in the framework and are
designated by the number of oxygen atoms making
Ceramic membrane for pervaporation, which is up the ring. Small-pore zeolites include those struc-
also called inorganic pervaporation membrane, tures made up of eight-member oxygen rings,
belongs to inorganic microporous membranes medium-pore zeolites have 10-member rings, and
made from silica, alumina, or zeolite, which has large-pore zeolites have 12-member rings. Exam-
a narrow pore size distribution typically with pore ples of each of these are shown in the ball-and-stick
diameter smaller than 1 nm. Inorganic representations of zeolite frameworks in Fig. 1
pervaporation membranes have better structural (Bowen et al. 2004). Several zeolite structures
stability without the problems of swelling or such as MFI, LTA, MOR, and FAU are widely
compaction relative to organic membranes. reported as zeolite membranes used for
They usually can withstand harsh chemical envi- pervaporation, due to their unique characteristic
ronments and high temperatures (Wee such as pore structure, adsorption properties, and
et al. 2008). Most of the inorganic pervaporation their mechanical and chemical stability, as
membranes are asymmetrical, with several described in Table 1 (Baerlocher et al. 2002). Zeo-
macroporous support layers providing the lite membranes are most often prepared by hydro-
mechanical strength and a microporous selective thermal synthesis, including in situ synthesis,
top layer providing the selectivity. According to secondary growth method, continuous flow synthe-
the membrane materials, inorganic pervaporation sis method, microwave synthesis, etc. (Wee
membranes generally have two kinds: zeolite et al. 2008). By utilizing the properties of molecu-
membranes and silica membranes. lar sieving and preferential adsorption, the current
Zeolites are microporous aluminosilicate min- pervaporation applications of zeolite membranes
erals with crystalline structures that have uniform mainly include alcohol (e.g., ethanol,
and molecular-sized pores, which have been used iosopropanol, butanol) dehydration, organic/
extensively as catalysts and adsorbents. Zeolite organic separations (e.g., xylene isomers, metha-
membranes are synthetized by the deposition of nol/methyl-tert-butyl ether mixtures, methanol/
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1318-1
2 Ceramic Membrane for Pervaporation

Ceramic Membrane
for Pervaporation,
Fig. 1 Atomic stick
representations for the
frameworks of CHA (a),
MFI (b), and MOR (c)
zeolite structures. The
nodes represent tetrahedral
framework atoms and the
sticks represent oxygen
bridges (Reproduced from
Bowen et al. 2004)

Ceramic Membrane for Pervaporation, Table 1 Characteristics of the zeolite applied in membrane and an example
of its application in pervaporation (Reproduced from Baerlocher et al. 2002)
Zeolite
A Y ZSM-5 Mordenite
Structure type LTA FAU MFI MOR
Si/Al ratio 1 2.3 81 4
Cations Na Na, Ca Na Na
Pore size 0.41 nm  0.74 nm  0.74 nm 0.51 nm  0.55 nm 0.65 nm  0.70 nm
0.41 nm 0.53 nm  0.56 nm 0.34 nm  0.48 nm
0.26 nm  0.57 nm
Channel network Three Three dimensional Three dimensional One dimensional
dimensional
Application Dehydration of Separation of Separation of Separation of benzene/
organic mixture methanol/MTBE xylene isomers p-xylene mixture
mixture

benzene mixtures), and acid separations (e.g., zeolite membranes have been commercialized by
acetic acid/water mixtures). In 2000, the first the Busan Nano-Research Institute Inc. (BNRI, a
industrial-scale separation plant, based on NaA subsidiary of Mitsui), SMART Chemical company
zeolite membrane for pervaporation dehydration (UK), Inocermic GmbH (Germany), and Nanjing
of organic-water mixtures, was developed by Jiusi Hi-Tech Co. (China) (Gascon et al. 2012).
Mitsui Engineering and Shipbuilding Co. Ltd. in Unfortunately, NaA zeolite membranes are very
Japan (Morigami et al. 2001). Until Now, NaA sensitive to even the slightest acidity.
Ceramic Membrane for Pervaporation 3

Another kind of ceramic membrane for References


pervaporation is silica membranes, which now
are commercially available and developed by Baerlocher C, Meier WM, Olson DH (2002) Atlas of
zeolite framework types, 5th edn. Elsevier,
The Netherlands Energy Research Corporation
Amsterdam
(ECN) (Verkerk et al. 2001). The microporous Bowen TC, Noble RD, Falcone JL (2004) Fundamentals
silica membranes consist of four support layers of and applications of pervaporation through zeolite
a- and g-alumina, and the selective top layer at membranes. J Membr Sci 245:1–33
Gascon J, Kapteijn F, Zornoza B, Sebastián V, Casado C,
the outer wall of the tube is made of amorphous
Coronas J (2012) Practical approach to zeolitic mem-
silica. Silica membranes are mechanically and branes and coatings: state of the art, opportunities,
chemically robust. Not only are the silica mem- barriers, and future perspectives. Chem Mater
branes stable in a normal industrial environment, 24:2829–2844
Morigami Y, Kondo M, Abe J, Kita H, Okamoto K (2001)
they can even be used to remove water from
The first large-scale pervaporation plant using tubular-
condensation reactions like esterifications, type module with zeolite NaA membrane. Sep Purif
where strongly acidic conditions predominate. Technol 25:251–260
However, silica membranes are not stable against Suzuki H (1987) Composite membrane having a surface
layer of an ultrathin film of cage-shaped zeolite and
water, and thus the addition of oxides such as
processes for production thereof. US Patent 4,699,892
ZrO2 and TiO2 is often employed to improve Verkerk AW, van Male P, Vorstman MAG, Keurentjes
the membrane stability toward water and alkali JTF (2001) Description of dehydration performance of
(Wee et al. 2008). amorphous silica pervaporation membranes. J Membr
Sci 193:227–238
Wee S-L, Tye C-T, Bhatia S (2008) Membrane separation
process-pervaporation through zeolite membrane. Sep
Purif Technol 63:500–516
T

Thermopervaporation (Thermo-PV) condensation energy for direct heating of the feed


during pervaporation in one single module.
Wanqin Jin Thermopervaporation is a new concept for
State Key Laboratory of Materials-Oriented pervaporation that benefits from small distances
Chemical Engineering, Nanjing Tech University, in a membrane module to recover internal heat to
Nanjing, China the most.
The thermopervaporation process (shown in
Fig. 1) aims at making effective use of the con-
Pervaporation is a membrane separation process densation energy of pervaporation vapors. The
which is based on difference of vapor pressure as energy comes from heating the feed. Shortening
driving force. It is a well-established tool for the vapor transport distances can make the most
component recovery from the aqueous phase. use of the energy. The initial feed stream
Nowadays, pervaporation is usually performed (F) enters the module in the condenser at temper-
industrially with vacuum as driving force. Vac- ature Tl1 (heat resistance in the condenser has
uum pumps are switched periodically to remove been neglected). The feed is heated up to Tl2
non-condensable gases. For some actual produc- using enthalpy of condensation of the permeate
tion process, it is unfavorable (Volkov and (P). Then the feed temperature is further
Bortisov 2012). In vacuum operation only a increased to T02 by means of an external heat
small pressure loss can be allowed at the perme- source. There are resulting vapor pressure differ-
ate side, because an increase in partial down- ences between feed and permeate side of the
stream pressure influences flux and selectivity membrane, so a fraction of the feed permeates
negatively. Since large apparatus volumes are the membrane as a vapor and condenses on the
necessary, leakage problems may occur, oxygen condenser plate (Eva et al. 2010). There are many
might diffuse into the apparatus, which would differences between thermopervaporation and
lead to oxidation (Franken et al. 1990). pervaporation, which are shown in Table 1.
Thermopervaporation is also called thermo- With the thermopervaporation concept, it is
pervaporation or thermo-PV. It overcomes the possible to recover heat during pervaporation
drawbacks of vacuum pervaporation. A reduced process in an efficient manner. The process has
partial pressure at the permeate side can also be been established using ethanol separation.
gained by a temperature difference between feed Thermo-PV can be operated using low-cost heat
side and permeate side of the membrane. Based (80–100  C), which is effective in actual produc-
on this technology, it is possible to integrate the tion. Besides, the experiments were carried out in

# Springer-Verlag Berlin Heidelberg 2013


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1319-4
2 Thermopervaporation (Thermo-PV)

Thermopervaporation
(Thermo-PV), F T11 x20 R T10 x10
Fig. 1 Concept of
thermopervaporation (Eva
et al. 2010) T11 x11 T10 x10

membrane

Saturated vapor

Liquid feed
Liquid permeate

Saturated vapor
Condensing
sheet

T21 x21 T20 x20

P T21 x21
Thermopervaporation (Thermo-PV), Table 1 Features of thermopervaporation in contrast with pervaporation (Nitta et al. 1986)
Thermopervaporation Pervaporation
Principle Model
Th > Tc
Thermopervaporation (Thermo-PV)

Evacuation

Feed
Cooling
Feed Water
Permeate

Permeate
Mechanism Evaporation to permeation Permeation to evaporation
Driving force Temperature (steam pressure) difference Pressure difference
Membrane Material Hydrophobic Hydrophilic
Structure Porous Nonporous
Operation pressure Normal pressure Evacuation
Operation temperature Less than boiling point Room temperature
3
4 Thermopervaporation (Thermo-PV)

a small and suboptimally configured module; Franken ACM, Mulder MHV, Smolders CA
results showed that this concept has great poten- (1990) Pervaporation process using a thermal gradient
as the driving force. J Membr Sci 53:127–141
tial for commercial applications (Eva et al. 2010). Nitta K, Ashida A, Mitani K, Ebara K, Yamada A (1986)
Water recycling system using thermopervaporation
method, In: International Symposium on Space
Technology and Science, 15 th, Tokyo, Japan, 1986,
References pp. 1355–1359
Volkov VV, Bortisov IL (2012) Thermopervaporation
Eva SF, Peter G, Earl L, Goetheer V (2010) Thermo membrane bioreactor as a new concept for the
pervap: the next step in energy efficient pervaporation. low-cost production of biobutanol. In: Euromembrane
Desalination 250:1053–1055 conference, London, 23–27 Sept 2012
S

Sulfur Odorous Compounds Quite a lot of PV membranes for sulfur


Removal by Pervaporation removal have been reported by Grace Davison
Company (White et al. 2004). PUU membrane
Wanqin Jin showed higher sulfur enrichment than polyimide
State Key Laboratory of Materials-Oriented (PI) and other commercial membranes they
Chemical Engineering, Nanjing University of reported. However, its practical application is
Technology, Nanjing, China not satisfying due to the low flux (less than
0.1 kg/(m2.h)). Exxon Mobil Research and Engi-
neering Company presented two types of mem-
Sulfur oxide emissions generated by vehicle brane for desulphurization which are nonionic
engines may cause some serious problems, for and ionic membranes. Reported nonionic mem-
instance, inducing the formation of acid rain, branes included polyvinylpyrrolidone (PVP) and
decreasing the efficiency of catalytic converters, cellulose triacetate (CTA), while the preferred
and promoting corrosion of engine parts. As a ionic membranes (Saxton et al. 2004) included
result, removal of sulfur from gasoline has Nafion RTM-type acidic membranes, e.g., Nafion
received increasing attention with growing envi- RTM117, that had been optionally treated by
ronmental awareness. Much attention has been ion-exchange reaction or with bases. The good
paid to pervaporation (PV) which is a promising news is that certain investigations have been
and feasible technology for desulfurization of made on some commercial membranes. Mara-
gasoline since Grace Davison Company offered thon Oil Company also studied the process for
the PV membrane-based S-Brane process in removing sulfur from hydrocarbon, while Trans
2002. Mercaptans, sulfides, disulfides, thiophene, Ionics Corporation has developed a PV process,
and its derivatives are the typical sulfur compo- TranSep-S, for sulfur removal from gasoline boil-
nents of fluid catalytic cracking (FCC) gasoline in ing range feeds.
which thiophenic sulfur represented a large frac- Besides, some polymer materials with sound
tion (80 % and over) after alkali cleaning process sulfur removal performance, for instance, cross-
(Lin et al. 2009). For this reason, the main aim for linked polyethylene glycol/polyethersulfone
FCC gasoline desulphurization is to remove (PEG/PES) composite membranes, were also
thiophenic sulfur compounds, at present. used for FCC gasoline desulphurization (Lin
Unwisely, it is more difficult to remove et al. 2006). The performance of polydimethyl-
thiophenic sulfur impurities than to other sulfur siloxane (PDMS) and polyimide PI membrane
compounds in FCC gasoline. composite membranes was studied for sulfur
removal from model gasoline (Qi et al. 2006). It
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1320-1
2 Sulfur Odorous Compounds Removal by Pervaporation

has been showed that the membrane modification leads to a higher total flux but a lower sulfur
methods lead to achieve high selectivity or high enrichment factor. By increasing the feed tem-
flux (Lin et al. 2009). For example, cross-linking perature, the total flux increased while sulfur
modification for PEG increased sulfur enrich- enrichment factor decreased. It was appropriate
ment factor from 3.31 to 7.31 for model com- that low permeate pressure and high feed flow
pounds feed and from 1 to 3.05 for FCC gasoline. rate were beneficial to improve total flux and
AgY zeolite incorporation in PDMS membranes sulfur enrichment factor (Xu et al. 2010).
led to a significant increase in total flux. At the
same time, higher sulfur enrichment factor and
permeation flux were obtained from References
PEG/polyurethane (PU) blend membranes for
gasoline desulphurization. It should not be Lin L, Kong Y, Wang G (2006) Selection and crosslinking
modification of membrane material for FCC gasoline
ignored that the performance for various mem-
desulphurization. J Membr Sci 285:144–151
branes mainly depends on the properties of the Lin L, Zhang YZ, Kong Y (2009) Recent advances in
membrane materials while the types of mem- sulfur removal from gasoline by pervaporation. Fuel
brane structure also have a significant influence 88:1799–1809
Saxton RJ, Minhas BS (2004) Ionic membranes for
on the membrane performance. Ceramic-
organic sulfur separation from liquid hydrocarbon
supported PDMS membrane exhibits a higher solutions. US Patent 6,702,945
permeation flux and an acceptable sulfur enrich- Qi R, Wang Y, Li J (2006) Pervaporation separation of
ment factor in comparison with those composite alkane/thiophene mixtures with PDMS membrane.
J Membr Sci 280:545–552
membranes using polymeric supports
White LS, Wormsbecher RF, Lesemann M (2004) Mem-
(Xu et al. 2010). The operating parameters of brane separation for sulfur reduction. Patent US
PV, including feed temperature, feed concentra- 0211706 A1
tion, feed flow rate, permeate pressure, etc., have Xu R, Liu GP, Dong XL, Jin WQ (2010) Pervaporation
separation of n-octane/thiophene mixtures using
significant impacts on membrane performance.
polydimethylsiloxane/ceramic composite membranes.
Take ceramic-supported PDMS membrane as an Desalination 258:106–111
example; the increase of sulfur content in feed
A

Analytical Pervaporation The conventional version of the analytical


pervaporation module is shown in Fig. 1 and
Wanqin Jin consists of the following parts: (i) a lower donor
State Key Laboratory of Materials-Oriented chamber (DC) in which the sample containing the
Chemical Engineering, Nanjing Tech University, analyte is introduced, either by injection or by
Nanjing, China continuous aspiration for liquid samples and by
direct weighing for solid samples, (ii) an upper
acceptor chamber (AC) in which an appropriate
The relatively new developed pervaporation in fluid is circulated for receiving the pervaporated
analytical chemistry is in principle a separation analytes, (iii) a membrane support
technique for the removal of volatile analytes or (MS) approximately 1 mm thick, and
their volatile derivatives from the sample matrix. (iv) spacers of varying thickness (between 2 and
Also, it can be used for sample pretreatment, e.g., 10 mm) which can be placed above or below the
for solid samples where leaching and derivatiza- membrane support in order to increase the vol-
tion of the analytes are done simultaneously. ume of the corresponding chamber. The different
Analytical pervaporation can be defined as the parts of the module are aligned by inserting
integration of evaporation and gas diffusion in a metallic rods into four orifices and a closer con-
single module. Through a porous membrane, the tact is achieved by screwing them between two
volatile substances present in a heated donor aluminum supports (AS). The whole module is
phase evaporate. And on the other side of the normally made of methacrylate, which permits
membrane, the vapor condenses on the surface continuous monitoring of the sample level in the
of a cool acceptor stream. The driving force for lower chamber during the experiments Luque de
the separation is due to the temperature differ- Castro and Papaefstathiou (1998).
ence, which leads to a vapor pressure difference Constantly being hydrophobic, the mem-
across the membrane. For analytical branes for analytical pervaporation are usually
pervaporation, an important feature is that the employed in ultrafiltration and gas-diffusion pro-
existence of a constant-volume air gap between cesses. Practically, polytetrafluoroethylene
the sample in the donor chamber and the mem- (PTFE) is the most frequently used membrane
brane, which hinders any contact between them. material, followed by hydrophobic
As a result, the clogging and/or deterioration of polyvinylidene fluoride (PVDF) Luque de Castro
the membrane can be avoided (Luque de and Gdmiz-Gracia (2000). In combination with
Castro 1998). the large surface area of both the donor and
acceptor chambers, the ultrafiltration
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1321-2
2 Analytical Pervaporation

(or its directly proportional thickness) and hence


the sensitivity of the method; it affords applica-
tion to samples with variable analyte concentra-
tions, as a result.
Analytical pervaporation can be used for the
determination of a single analyte or a number of
analytes, being of inorganic, organic, or organo-
metallic nature. Application of analytical
pervaporation in the environmental field has
been reported especially for food analysis
Analytical Pervaporation, Fig. 1 Conventional Amador and Luque de Castro (2000). which is
pervaporation module. DC donor chamber, AC acceptor the analytical field in which pervaporation has
chamber, MS membrane support, m membrane, AG air been most widely applied. Other fields of appli-
gap, AS aluminum supports, DI, DO inlet/outlet of donor
cation of pervaporation have been pharmaceuti-
stream, respectively, AL, AO inlet/outlet of acceptor
stream, respectively cal and clinical analyses.

membranes, which are very thin, lead to their


easy bending. In result, the flux of the permeating References
component changes through an altered mem-
Amador HJ, Luque de Castro MD (2000) Pervaporation: a
brane area, and therefore, it leads to a change in
useful tool in food analysis. Food Chem 68:387–394
the efficiency of the process in addition to repro- Luque de Castro MD, Gdmiz-Gracia L (2000) Analytical
ducibility problems; consequently, the mem- pervaporation: an advantageous alternative to head-
branes must be changed quite often. Due to their space and purge-and-trap techniques.
Chromatographia 52:265–272
thickness, gas-diffusion membranes are not so
Luque de Castro MD, Papaefstathiou I (1998) Analytical
easily bent, so the same membrane can be used pervaporation: a new separation technique. Trends
over longer periods. The efficiency of the process Anal Chem 17:41–49
is influenced by the pore size of the membrane
E

Ethanol Production by Continuous developed. These technologies could be coupled


Fermentation-Pervaporation with ethanol fermentation process to decrease the
effect of product inhibition and improve the sugar
Wanqin Jin utilization and solvent productivity (Vane 2005).
State Key Laboratory of Materials-Oriented Pervaporation coupled with fermentation,
Chemical Engineering, Nanjing Tech University, which is also called fermentation-pervaporation
Nanjing, China coupled process, has been regarded as the most
promising separation method because this pro-
cess can in situ extract organic components
Ethanol production by continuous fermentation- which is harmless for microorganisms in mild
pervaporation is a process that couples ethanol condition. Figure 1 shows its typical flow chart
fermentation with in situ pervaporation (Vane 2005). A pervaporation membrane module
(PV) recovery of ethanol from fermentation is connected to the fermentor to form a circula-
broth. tion of fermentation broth. Preheated fermenta-
With the fast increasing of fossil fuel con- tion solution is continuously circulated from
sumption and the deterioration of environment, fermentor through the membrane upstream side
it is commonly accepted that the fossil fuel for with another side being vacuumed using vacuum
human energy use has to be replaced generally by pump. Therefore, ethanol solvent can be selec-
renewable resources. Compared with traditional tively and continuously removed from the fer-
resources, bioethanol produced by fermentation mentation broth and then concentrated in the
process can be sustainably developed without membrane downstream side. As a result, ethanol
extra yield of greenhouse gas (Peng et al. 2011). concentration in the broth is kept at low level to
Bioethanol is produced from renewable resources facilitate the continuous fermentation process as
(biomass) by ethanol fermentation process. How- well as enhance the solvent productivity. In addi-
ever, usually, the maximum concentration of sol- tion, a microfiltration/ultrafiltration unit can be
vents (ethanol) does not exceed 8 wt% owing to alternatively installed before the pervaporation
the end-product inhibition on microorganism, module, in order to filter microbes and avoid the
resulting in high energy cost to separate ethanol biofouling of pervaporation membranes.
from the dilute fermentation broth by distillation. PV membranes can be made from either poly-
Therefore, several in situ product-removal tech- meric or inorganic materials, even both of them
nologies, such as adsorption, gas stripping, (Peng et al. 2011). The polymeric pervaporation
liquid-liquid extraction, perstraction, membranes for extracting ethanol from fermen-
pervaporation, and reverse osmosis, have been tation broth include polydimethylsiloxane
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1322-2
2 Ethanol Production by Continuous Fermentation-Pervaporation

Ethanol Production by Continuous Fermentation-Pervaporation, Fig. 1 Ethanol fermentation-pervaporation


coupled process

(PDMS) membranes, poly[1-(trimethylsilyl)-1- References


propyne] (PTMSP) membranes, poly(ether
block amide) (PEBA) membranes, liquid mem- Peng P, Shi B, Lan Y (2011) A review of membrane
materials for ethanol recovery by pervaporation. Sep
branes, other modified polymer membranes, as
Sci Technol 46:234–246
well as porous polypropylene (PP) membranes Vane LM (2005) A review of pervaporation for product
and polytetrafluoroethylene (PTFE) membranes. recovery from biomass fermentation processes.
Among them, the commonly used PDMS mem- J Chem Technol Biotechnol 80:603–629
Xiangli FJ, Wei W, Chen YW, Jin WQ, Xu NP
branes with good selectivity and stability are
(2008) Optimization of preparation conditions for
regarded as the most potential PV membranes polydimethylsiloxane (PDMS)/ceramic composite
for ethanol recovery application (Xiangli pervaporation membranes using response surface
et al. 2008). The typical inorganic membrane methodology. J Membr Sci 311:23–33
for PV is hydrophobic zeolite membrane, such
as ZSM-5 and Silicalite-1 membrane.
E

Enzymatic Ultrafiltration Company reported the pervaporation membrane-


Membranes: Immobilization based S-brane process in 2002 (White
of Urease and Trypsin et al. 2005). The sulfur components can be pref-
erentially removed from the gasoline feed due to
Wanqin Jin its higher affinity with and/or quicker diffusivity
State Key Laboratory of Materials-Oriented in the membrane. Pervaporation desulfurization
Chemical Engineering, Nanjing Tech University, demonstrates distinct advantages over conven-
Nanjing, China tional technologies such as low energy consump-
tion, simple operation, and little reduction of
octane number. The pervaporation membrane
Fuel is any material that stores potential energy in materials involved in desulfurization are mainly
a form that can be practicably released and used hydrophobic polymers including polyurethane
as heat energy. The conventional fuels refer to (PU), polyurea/urethane (PUU), polyimide (PI),
chemical fuels including fossil fuels and biofuels. natural rubber and poly(styrene-co-butadiene)
Fossil fuels are hydrocarbons, primarily coal and rubber, and polydimethylsiloxane (PDMS), as
petroleum (liquid petroleum or natural gas), well as some hydrophilic polymers such as
formed from the fossilized remains. Biofuel can polyvinylpyrrolidone (PVP), cellulose triacetate
be broadly defined as solid, liquid, or gas fuel (CTA), and polyethylene glycol (PEG) (Lin
consisting of or derived from biomass. et al. 2009).
Since the heightened concerns for cleaner air Among the variety of possible biofuels from
and more stringent environmental quality the biorefinery, liquid transportation fuels in the
requirements for sulfur concentration in oil prod- form of bioethanol currently account for the vast
ucts, ultra-deep desulfurization from fuels, par- majority of biofuels produced all over the world.
ticularly from gasoline, has become a very A typical corn-to-ethanol production process
important subject in petroleum refining industry. consists of pretreatment of the starch to sugars
It is well known that sulfur removal from FCC with enzymes, fermentation of the sugars to eth-
gasoline can be achieved by catalytic hydrodesul- anol with yeast, followed by distillation and
furization. However, this hydrotreating process dehydration processes of ethanol. Downstream
results in a significant reduction of octane number from the fermentor is usually a dilute aqueous
due to the saturation of olefins (Lin et al. 2009). solution containing about 5–12 wt.% ethanol.
Pervaporation has been given much more atten- Separation technologies such as pervaporation
tion as a promising and feasible technology for are applied for the subsequent ethanol/water sep-
desulfurization of gasoline since Grace Davison aration. On the one hand, hydrophobic
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1323-2
2 Enzymatic Ultrafiltration Membranes: Immobilization of Urease and Trypsin

pervaporation membranes such as PDMS References


(Xiangli et al. 2008) and silicalite-1 zeolite mem-
branes could be used for selective recovery of Lin LG, Zhang YZ, Kong Y (2009) Recent advances in
sulfur removal from gasoline by pervaporation. Fuel
ethanol from fermentation broth. In addition, the
88:1799–1809
fermentation process can be coupled with hydro- White LS, Wormsbecher RF, Lesemann M (2005) Mem-
phobic pervaporation membranes for in situ brane separation for sulphur reduction. US Patent:
removal of the inhibitors (e.g., ethanol product 6,896,796
Xiangli FJ, Wei W, Chen YW, Jin WQ, Xu NP
and phenols) from the fermentation broth to real-
(2008) Optimization of preparation conditions for
ize the continuous fermentation. On the other polydimethylsiloxane (PDMS)/ceramic composite
hand, hydrophilic pervaporation membranes pervaporation membranes using response surface
including PVA (Zhu et al. 2010) and NaA zeolite methodology. J Membr Sci 311:23–33
Yang ZZ, Liu YM, Yu CL, Gu XH, Xu NP (2012) Ball-
membranes (Yang et al. 2012) could be used for
milled NaA zeolite seeds with submicron size for
dehydration of concentrated ethanol aqueous growth of NaA zeolite membranes. J Membr Sci
solution (usually containing 90–95 wt.% etha- 392–393:18–28
nol), obtaining the final bioethanol product. Zhu YX, Xia SS, Liu GP, Jin WQ (2010) Preparation of
ceramic-supported poly(vinyl alcohol)-chitosan com-
posite membranes and their applications in
pervaporation dehydration of organic/water mixtures.
J Membr Sci 349:341–348
C

Continuous Electrodeionization Continuous electrodeionization is an alternative


term for electrodeionization; however, it empha-
Karel Bouzek sizes the fact that, in contrast to classical deioni-
Faculty of Chemical Technology, University of zation by ionic exchange, this process is
Chemistry and Technology, Technicka 5, Prague continuous.
6, Czech Republic

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1324-1
M

Membrane Emulsification and Food et al. 2013). The combination of a low-energy


Applications emulsification technique (premix membrane
emulsification) with spray drying allowed the
Emma Piacentini production of fish oil microcapsules with an oil
Institute on Membrane Technology (ITM-CNR), encapsulation efficiency of more than 50 %. Fish
University of Calabria, Rende, CS, Italy oil-in-water emulsions containing multilayered
membranes produced by premix membrane
emulsification demonstrated low in vitro digest-
Emulsion production for encapsulation and deliv- ibility (Gudipati et al. 2010). Results indicated
ery of functional compounds such as vitamins or that these emulsion systems could be used to
probiotics or bioactive lipids is one of the emerg- modify the release of bioactive lipids in the gas-
ing fields of membrane emulsification applied to trointestinal tract.
food industry. Benefits of membrane emulsifica- Milk components are often used in the prepa-
tion for food applications include the low shear ration of food emulsions. The molecular or ultra-
properties and the uniform size distribution that structural status of the milk components at the fat
give high encapsulation efficiency and better con- surface plays an important role in determining the
trol of the release properties. Vitamin B12 was functional properties of the food products. The
encapsulated in multiple solid-in-oil-in-water advantage of membrane emulsification was
emulsion by premix membrane (Kukizaki 2009) pointed out to be the low shear forces on the
and in solid lipid microcapsules by two-step physicochemical and molecular properties of the
membrane emulsification technique (Kukizaki proteins. Oil-in-water emulsions with vegetal oil
and Goto 2007). Astaxanthin-loaded o/w emul- as dispersed phase and a milk proteins solution as
sions were prepared by repeated premix mem- continuous phase have been prepared using SPG
brane emulsification (Ribeiro et al. 2005). (Scherze et al. 1999) and ceramic membranes
Lactobacillus casei cells have been encapsulated (Joscelyne and Trägårdh 1999). Na-caseinate
in uniform emulsions and microcapsules using and b-lactoglobulin were used also in combina-
the membrane emulsification technique (Song tion with the nonionic surfactant, Tween 20, in
et al. 2003). The aim is to increase the activity oil-in-water emulsions preparation by membrane
and viability of the microorganism to the stressful emulsification (Christov et al. 2002).
conditions of the stomach and the upper intestine Membrane emulsification has been tested also
by encapsulation. Fish oil microcapsules were in the preparation of specific emulsion-based
produced from oil-in-water emulsions by premix food product such as foamed food products like
membrane emulsification (Ramakrishnan chocolate mousse, ice cream, or fresh cheese and
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1331-3
2 Membrane Emulsification and Food Applications

low-fat product such as double emulsions and Christov NC, Ganchev DN, Vassileva ND, Denkov ND,
spread. Foamed food product where air is present Danov KD, Kralchevsky PA (2002) Capillary mecha-
nisms in membrane emulsification: oil-in-water emul-
as a component of several food products present sions stabilized by Tween 20 and milk proteins.
(dispersed phase of bubbles or pores) was pro- Colloids Surf A 209:83–104
duced by membrane foaming. The method is Gudipati V, Sandra S, McClements DJ, Decker EA
based on pressing the dispersed phase as a form (2010) Oxidative stability and in vitro digestibility of
fish oil-in-water emulsions containing multilayered
of gas through the membrane pores into the con- membranes. J Agric Food Chem 58:8093–8099
tinuous phase while the continuous phase, Joscelyne SM, Trägårdh G (1999) Food emulsions using
containing whey proteins as surface-active sub- membrane emulsification: conditions for producing
stances, flowed along the membrane surface small droplets. J Food Eng 39:59–64
Kukizaki M (2009) Preparation of solid lipid microcap-
(Bals and Kulozik 2003a, b). Rotating membrane sules via solid-in-oil-in-water dispersions by premix
emulsification was also used in the preparation of membrane emulsification. Chem Eng J 151:387–396
gas dispersion to improve the foam microstruc- Kukizaki M, Goto M (2007) Preparation and evaluation of
ture in terms of size and size distributions uniformly sized solid lipid microcapsules using mem-
brane emulsification. Colloids Surf A 293:87–94
(M€uller-Fischeret al. 2007). The Morinaga Milk M€uller-Fischer N, Bleuler H, Windhab EJ (2007) Dynam-
Industry (Japan) developed and commercialized ically enhanced membrane foaming. Chem Eng Sci
a low-fat spread using membrane technology 62:4409–4419
(Okonogi et al. 1992). The volume fraction of Okonogi S, Kumazawa R, Toyama K, Kato M, Asano Y,
Takahashi IK, Fujimoto M (1992) Production of dou-
dispersion water-phase reaches up to 75 % and ble emulsified spread and its production. JP4258251
the product is reported to be very stable, with Piacentini E, Giorno L, Dragosavac MM, Vladisavljević
suitable texture, and tasty. The potential for the GT, Holdich RG (2013) Microencapsulation of oil
easy scale-up is another attractive quality of droplets using cold water fish gelatine/gum Arabic
complex coacervation by membrane emulsification.
membrane emulsification technology. Microen- Food Res Int 53:362–372
capsulation of vegetable oil droplets using cold Ramakrishnan S, Ferrando M, Aceña-Muñoz LS, Lamo-
water fish gelatine/gum arabic complex coacer- Castellví D, G€ uell C (2013) Fish oil microcapsules
vation has been obtained at batch and large scale from O/W emulsions produced by premix membrane
emulsification. Food Bioprocess Technol
production using the stirred and the pulsed flow 6:3088–3101
membrane emulsification (Piacentini et al. 2013). Ribeiro HS, Rico LG, Badolato GG, Schubert H (2005)
Production of o/w emulsions containing astaxanthin
by repeated premix membrane emulsification. J Food
Sci 70:117–123
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tion using micro porous glass (MPG): surface behav-
Bals A, Kulozik U (2003a) The influence of pore size, the iour of milk proteins. Colloids Surf B 12:213–221
foaming temperature and the viscosity of the continu- Song SH, Cho YH, Park J (2003) Microencapsulation of
ous phase on the properties of foams produced by Lactobacillus casei YIT 9018 using a microporous
membrane foaming. J Membr Sci 220:5–11 glass membrane emulsification system. J Food Sci
Bals A, Kulozik U (2003b) Effect of pre-heating on the 68:195–200
foaming properties of whey protein isolate using a
membrane foaming apparatus. Int Dairy J 13:903–908
H

Hollow Fiber Carbon Molecular Sieve application as reported by He et al. (He and
Membranes Hägg 2011a). Different techniques such as scan-
ning electron microscopy (SEM), Fourier trans-
Xuezhong He form infrared spectroscopy (FTIR), and X-ray
Department of Chemical Engineering, diffraction (XRD) have been used to characterize
Norwegian University of Science and the membrane’s structure and morphology.
Technology, Trondheim, Sør-Trøndelag, Figure 1 shows the cross section and inside sur-
Norway face of the precursors and HFCMs, respectively
(He et al. 2011). The outer diameter and wall
thickness of the HFCMs were approximately
Carbon molecular sieve (CMS) membranes have 250 mm and 30 mm, respectively, indicating a
been studied in more than twenty years as prom- significant radical shrinkage comparing to the
ising and energy-efficient membranes for gas precursor membranes with 400 mm and 50 mm.
separation. Due to their high permeability, selec- The pore size and pore-size distribution (PSD)
tivity, and also thermal and chemical stability can be estimated by gas gravimetric adsorption
under adverse and harsh conditions, the CMS measurements equipped with a Rubotherm mag-
membranes are becoming increasingly important netic suspension balance (MSB) (Belmabkhout
for separating gas mixtures with quite similar et al. 2009). The structural parameters of a
molecular kinetic diameter. Carbon molecular cellulosic-based carbon membrane have been
sieve membranes can be prepared by controlling estimated from CO2 sorption measurements, and
the carbonization procedure during carbonization a narrow pore-size distribution was found by He
of different polymeric materials such as et al. (He and Hägg 2012), and the results were
polyimide, polyacrylonitrile (PAN), phenolic shown in Table 1, which will be helpful to under-
resin, poly(phthalazinone ether sulfone ketone), stand the transport mechanism through carbon
poly(phenylene oxide), cellophane paper, cellu- membranes.
lose, and deacetylated cellulose acetate. The car- The operating parameters such as feed pres-
bonization parameters (e.g., purge gas, purge gas sure, temperature, and flow rate of retentate will
flow rate, final temperature, heating rate, and final greatly affect the CMS membrane separation per-
soak time) will affect the resulting carbon mem- formances and need to be optimized for a specific
brane performance, and the optimal condition application as reported by He et al. (He and Hägg
was obtained on the basis of experimental design 2011b). Considering the aging problem for most
and statistical analysis to prepare the high- carbon membranes, different regeneration tech-
performance carbon membranes for a specific niques can be used to recover the performances
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1332-9
2 Hollow Fiber Carbon Molecular Sieve Membranes

Hollow Fiber Carbon Molecular Sieve Membranes, Fig. 1 SEM images of cross section of precursor and HFCM-2.
(a, c) are the cross section of the precursor; (b, d) are the cross section of the prepared carbon membrane (He et al. 2011)

Hollow Fiber Carbon Molecular Sieve Membranes, Table 1 Structural parameters of the cellulosic-based carbon
membranes (He and Hägg 2012)
W0 Average
Carbon True density, rs Bulk density, rb (cm3 E0 micropore width
membranes (g cm 3)a (g cm 3) g 1) (kJ mol 1) (Å) Reference
HFCM-1 1.53 1.24 0.15 32.2 5.2 This work
HFCM-2 1.38 1.12 0.17 30.8 5.6 This work
CMSM1 1.6 1.1 0.28 31.6 5.5 (Lagorsse
et al. 2004)
CM-V823 0.16 22.75 (Lua and Su
2006)
a
Density of carbons is 1.3–1.8 g/cm3 as compared to 2.2 g/cm3 for graphite (Koresh and Soffer 1983)

online or off-line (Lie 2005; Hagg and He 2011). constructed. Figure 2 shows a schematic and
In order to ensure the efficiency of the carbon lab-scale hollow fiber carbon membrane module
membrane separation process, a hollow fiber (He and Hägg 2011b), while Fig. 3 shows a small
membrane module should be designed and pilot-scale module (designed by one of
Hollow Fiber Carbon Molecular Sieve Membranes 3

Retentate Feed
Hollow fibre
carbon membranes
Epoxy Epoxy

Effective length Permeate

Feed
Retentate

Permeate

Hollow Fiber Carbon Molecular Sieve Membranes, Fig. 2 A schematic and lab-scale carbon membrane module
(He and Hägg 2011b)

Hollow Fiber Carbon


Molecular Sieve
Membranes, Fig. 3 A
small pilot-scale carbon
membrane module
(Designed by HyGear)
(He 2011)

NanoGloWa project partner, HyGear B.V.) (Hägg and Lie 2006), H2-CH4 separation wher-
(He 2011). Single-gas permeability tests at dif- ever relevant (Grainger and Hägg 2008), and CO2
ferent temperatures and pressures were mostly capture from flue gases (He and Hägg 2011b; He
conducted by using the lab-scale module, while et al. 2009). Moreover, carbon molecular sieve
the small pilot-scale module was employed to test membranes also show a great potential in air
the gas mixture at a higher permeate flux in order separation, petrochemical, and high-temperature
to determine the gas composition more precisely. membrane reactor applications.
Based on the experimental investigations and
process simulations, the carbon membranes show
high potential for selected industrial applications
such as CO2-CH4 separation for biogas upgrading
4 Hollow Fiber Carbon Molecular Sieve Membranes

References He X, Hägg M-B (2011b) Hollow fiber carbon mem-


branes: investigations for CO2 capture. J Membr Sci
Belmabkhout Y, Serna-Guerrero R, Sayari A (2009) 378(1-2):1–9
Adsorption of CO2 from dry gases on MCM-41 silica He X, Hägg M-B (2012) Structural, kinetic and perfor-
at ambient temperature and high pressure. 1: pure CO2 mance characterization of hollow fiber carbon mem-
adsorption. Chem Eng Sci 64(17):3721–3728 branes. J Membr Sci 390–391:23–31
Grainger D, Hägg MB (2008) The recovery by carbon He X, Lie JA, Sheridan E, Hagg M-B (2009) CO2 capture
molecular sieve membranes of hydrogen transmitted by hollow fibre carbon membranes: experiments and
in natural gas networks. Int J Hydrog Energy process simulations. Energy Procedia 1(1):261–268
33(9):2379–2388 He X, Lie JA, Sheridan E, Hägg M-B (2011) Preparation
Hagg M-B, He X (2011) Carbon molecular sieve mem- and characterization of hollow fiber carbon mem-
branes for gas separation. In: Drioli E, Barbieri G (eds) branes from cellulose acetate precursors. Ind Eng
Membrane engineering for the treatment of gases: Chem Res 50(4):2080–2087
Gas-separation Problems Combined with Membrane Koresh JE, Soffer A (1983) Molecular sieve carbon mem-
Reactors, The Royal Society of Chemistry, brane part I: presentation of a new device for gas
Cambridge, Vol. 2, pp 162–191 mixture separation. Sep Sci Technol 18:723–734
Hägg M-B, Lie JA (2006) Upgrading of biogas by mem- Lagorsse S, Magalhães FD, Mendes A (2004) Carbon
branes for vehicle fuel or injection into the European molecular sieve membranes: sorption, kinetic and
Gas Network. ECI Conferences, Tomar structural characterization. J Membr Sci
He X (2011) Development of Hollow Fiber Carbon Mem- 241(2):275–287
branes for CO2 Separation [PhD]. Norwegian Univer- Lie JA (2005) Synthesis, performance and regeneration of
sity of Science and Technology, Trondheim, p 42 carbon membranes for biogas upgrading-a future
He X, Hägg M-B (2011a) Optimization of carbonization energy carrier [PhD]. Norwegian University of Sci-
process for preparation of high performance hollow ence and technology, Trondheim
fiber carbon membranes. Ind Eng Chem Res Lua AC, Su J (2006) Effects of carbonisation on pore
50(13):8065–8072 evolution and gas permeation properties of carbon
membranes from Kapton?polyimide. Carbon
44(14):2964–2972
M

Membranes for CO2 Capture from (e.g., Selexol, Rectisol), physical adsorption
Flue Gas (e.g., molecular sieves, metal-organic frame-
works), cryogenics, and membrane separation
Xuezhong He could be used for CO2 capture. Chemical absorp-
Department of Chemical Engineering, tion has been widely used in natural gas for over
Norwegian University of Science and 60 years and separates out relatively high purity
Technology, Trondheim, Sør-Trøndelag, CO2 stream. However, conventional amine
Norway absorption technologies are energy intensive
and costly, which would result in large incremen-
tal costs. National Energy Technology Labora-
The control of anthropogenic emissions of green- tory (NETL) estimates that amine unit will
house gases (GHG) is one of the most challenging increase the cost of electricity production by
environmental issues owing to the implications of 70 % (Elwell and Grant). Membranes are already
GHG for global climate change. Among these an alternative and competitive technology for the
GHG, CO2 is the largest contributor in regard of selected gas separation processes such as air sep-
its amount present in the atmosphere contributing aration, natural gas sweetening, biogas
to 60 % of global warming effects, although upgrading, and hydrogen production during the
methane and chlorofluorocarbons have much last two or three decades. Membrane technology
higher greenhouse effect as per mass of gases will become steadily more attractive due to its
(Yamasaki 2003). A lot of efforts have been put high energy efficiency and low economical costs.
on the reduction of CO2 emission from large CO2 Although polymeric membranes are still domi-
point sources such as fossil fuel power plants and nating, the current industrial uses for gas separa-
other industries (e.g., cement, steel and iron pro- tion, the trade-off of permeability/selectivity, and
duction, natural gas sweetening, and biogas the limitation of operating temperature and
upgrading processes). Such plants emit large adverse conditions such as the presence of acid
quantities of CO2; for example, the fossil fuel gases SO2 and NOx could probably direct the
power plants are responsible for roughly 40 % development of polymer membranes into the
of total CO2 emissions and coal-fired plants being other types of membranes such as microporous
the main contributor. Clearly, coal-fired plants organic polymers (MOPs), fixed-site-carrier
need to be addressed first, especially by (FSC) membranes, mixed matrix membranes,
retrofitting existing plants. carbon molecular sieve membranes, as well as
Different techniques such as chemical absorp- inorganic (ceramic, metallic, zeolites)
tion (e.g., MEA, MDEA), physical absorption membranes.
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1333-12
2 Membranes for CO2 Capture from Flue Gas

CO2,
ADJ-2 retentate1 vent
3.3%
E19 E17
mix1 K-108
E-100 feed1 E11 CO2,
retentate2
MIX-100 sweep1 RCY-1 0 92%
Carbon E15 E-105
membrane E14 to
module E-107 feed2 pipeline
E-106
cooling 3 sweep permeate2
membrane
cooling
permeate1 cooling1
8
CO2, Mix2 cooling 2
15%
Flue
gas
E1 E13 E16 E12
K-100 K-106 K-107 ADJ-1 K-105

Membranes for CO2 Capture from Flue Gas, Fig. 1 A schematic flow sheet of two-stage membrane units for CO2
capture from flue gases (He and Hägg 2013)

Gas separation membrane system offers a results showed that membrane process using a
potentially lower cost, more energy-efficient high-performance FSC membrane was feasible
CO2 capture option. However, there are some for CO2 capture, even with a low CO2 concentra-
challenges related to the limited application of tion (~10 %) in flue gas, compared to amine
membrane system for CO2 capture from flue gas absorption in terms of energy requirement, and
in post-combustion process; examples are as fol- it was possible to achieve >90 % CO2 recovery
lows: large quantities of gas need to be treated and a purity above 95 % CO2 in permeate stream.
due to a low CO2 concentration, high compres- Recently, this type of membrane performance has
sion energy consumption required to achieve a been significantly improved as reported by Kim
high driving force for membrane operation, and et al. (2013). Thus, this environmentally friendly
challenges of acid gases such as SO2 and NOx and technique could promote membrane gas separa-
high content of water. According to these chal- tion system as a promising candidate for CO2
lenges, highly CO2-permeable and CO2-selective capture from flue gas in post-combustion process
membranes with a low cost are required for mem- if the abovementioned challenges can be well
brane system to compete with traditional chemi- addressed.
cal absorption method for CO2 capture. He
et al. investigated the application of hollow fiber
carbon membranes for CO2 capture from flue
References
gases (He and Hägg 2013). They reported that a
capital cost of 100 $/tonne CO2 avoided for a Elwell LC, Grant WS (nd) Technology options for
two-stage carbon membrane system (illustrated capturing CO2. [Cited 25 Sept 2010]; Available from:
in Fig. 1), which is still higher than a traditional http://www.powermag.com/coal/Technology-options-
chemical method of MEA (59 $/tonne CO2 for-capturing-CO2_582.html
Grainger D (2007) Development of carbon membranes for
avoided reported by Rao and Rubin (Stoeckli hydrogen recovery. Norwegian University of Science
et al. 2002)), but the referred carbon membranes and technology. PhD thesis
had a clear potential of further optimization. He X, Hägg M-B (2013) Hollow fiber carbon membranes:
Hussain et al. conducted a feasibility analysis by from material to application. Chem Eng
J 215–216:440–448
HYSYS integrated with an in-house membrane Hussain A, Hägg M-B (2010) A feasibility study of CO2
program (ChemBrane, developed by Grainger capture from flue gas by a facilitated transport mem-
(2007)) to investigate the influence of process brane. J Membr Sci 359(1–2):140–148
parameters on energy demand and flue gas Kim T-J, Vrålstad H, Sandru M, Hägg M-B (2013) Sepa-
ration performance of PVAm composite membrane for
processing cost using a novel CO2-selective CO2 capture at various pH levels. J Membr Sci
FSC membrane (Hussain and Hägg 2010). The 428(0):218–224
Membranes for CO2 Capture from Flue Gas 3

Stoeckli F, Slasli A, Hugi-Cleary D, Guillot A (2002) The Yamasaki A (2003) An overview of CO2 mitigation
characterization of microporosity in carbons with options for global warming – emphasizing CO2
molecular sieve effects. Microporous Mesoporous sequestration options. J Chem Eng Jpn 36(4):361–375
Mater 51(3):197–202
M

Membranes for Natural Gas sweetening are still using cellulose acetate/triac-
Sweetening etate and polyimide, the novel, high-performance
fixed-site-carrier (FSC) membranes showed a
Xuezhong He great interest for CO2/CH4 separation (Deng
Department of Chemical Engineering, et al. 2009a).
Norwegian University of Science and High-pressure operation is the main challenge
Technology, Sør-Trøndelag, Trondheim, for natural gas processing with membrane sys-
Norway tem. Membrane plasticization is found to be a
well-known phenomenon in most polymer mem-
branes which absorb a high content of CO2 at
Natural gas sweetening (CO2 removal from nat- high pressure (Donohue et al. 1989; Wind
ural gas) is mandatory to meet the specifications et al. 2004), resulting to a significant decrease of
of natural gas grid. Decision on which technology CO2 permeance as well as selectivity of CO2/
to use for CO2 removal from natural gas is mainly CH4. The possible strategies to overcome mem-
dependent on process conditions and the crude brane plasticization are cross-linking of mem-
natural gas composition. Conventional chemical brane material (Wind et al. 2002) and
absorption is well known and has been commer- fabrication of mechanical strength-enhanced
cially used for CO2 removal in various processes membranes, e.g., mixed matrix membrane, by
and considered as a state-of-the-art technology. adding inorganic fillers into polymer matrix.
However, membrane system shows a great poten- Adams et al. prepared a 50 % (vol.) zeolite
tial for natural gas sweetening since it possesses 4A/poly(vinyl acetate) (PVAc) MMM for CO2
many advantages such as small footprint, low separation from natural gas (Adams et al. 2011).
capital and operating costs, and environmental They found that the prepared MMMs can
friendly and exhibits process flexibility even approach Robeson CO2/CH4 upper bound, and
though it has only 5 % of the market today. CO2 permeability remained effectively
Membrane unit cost and CH4 loss are two crucial unchanged with a 63 % increase in selectivity
parameters used for evaluation of membrane pro- compared to pure PVAc. Their membranes
cess efficiency, which are mainly dependent on showed a promising application in high-pressure
the membrane performance and process design. natural gas sweetening. Deng et al. reported that
Some representative suppliers of membrane sys- carbon nanotubes (CNTs) reinforced PVAm/
tems using different materials for CO2 separation PVA blend FSC membrane and presented a
from natural gas are shown in Table 1. Although good CO2/CH4 separation performance (Deng
common polymer membranes for natural gas et al. 2009b; He et al. 2014). It shows a much
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1334-6
2 Membranes for Natural Gas Sweetening

Membranes for Natural Gas Sweetening, Table 1 Representative commercial membrane systems for CO2 removal
from natural gas
Membrane Material Company Module
SeparexTM Cellulose acetate UOP Spiral wound
Cynara ® Cellulose acetate NATCO Hollow fiber
Prism ® Polysulfone Air Products Hollow fiber
Cytop Perfluoropolymers MTR –
Medal Polyimide Air Liquide Hollow fiber

strong mechanical strength which could have Moreover, how to predict the long-term perfor-
possibility to maintain a good separation perfor- mance in commercial application based on the
mance even at high pressure. short-term lab-scale tests could be a continuing
Process design for CO2 removal by membrane challenge of membrane system for high-pressure
system from natural gas depends on the mem- natural gas sweetening.
brane permeability and selectivity, CO2 concen-
tration in feed stream, specific separation
requirement, as well as the location of the plant.
References
Peters et al. conducted process design, simula-
tion, and optimization for CO2 removal from Adams RT et al (2011) CO2–CH4 permeation in high
natural gas using HYSYS integrated with an zeolite 4A loading mixed matrix membranes.
in-house membrane program (ChemBrane) J Membr Sci 367(1–2):197–203
(Peters et al. 2011). They reported that a Deng L et al (2009a) PVA/PVAm blend FSC membrane
for natural gas sweetening. In: Hassan EA
two-stage membrane system with a CO2 (ed) Proceedings of the 1st annual gas processing
permeance 0.3 m3 (STP)/(m2 h bar) and a CO2/ symposium. Elsevier, Amsterdam, pp 247–255
CH4 selectivity 40 is comparable to that of amine Deng L, Zhao T, Hägg M-B (2009b) CNTs reinforced
process. Although the purity of sweet gas is a nanocomposite FSC membrane for CO2 separation.
In: The 8th China international nanoscience and tech-
little low, it can still achieve the sales gas stan- nology symposium, Xiangtan
dards (<2 % CO2 in natural gas). A combination Donohue MD, Minhas BS, Lee SY (1989) Permeation
of hybrid processes comprising a membrane sys- behavior of carbon dioxide-methane mixtures in cel-
tem for bulk removal of CO2 from crude natural lulose acetate membranes. J Membr Sci
42(3):197–214
gas feed with an amine unit for final purification He X, Kim T-J, Hägg M-B (2014) Hybrid fixed-site-
to reach the pipeline specification (<2 % CO2) carrier membranes for CO2 removal from high pres-
could be the optimal process for natural gas sure natural gas: Membrane optimization and process
sweetening. Future direction of natural gas condition investigation. J Membr Sci 470:266–274
Peters L et al (2011) CO2 removal from natural gas by
sweetening using membrane systems will focus employing amine absorption and membrane
on the development of high-performance mem- technology – a technical and economical analysis.
branes with an active layer on the order of 0.1 mm Chem Eng J 172(2–3):952–960
to compete with the other separation methods. In Wind JD et al (2002) The effects of crosslinking chemistry
on CO2 plasticization of polyimide gas separation
addition, membranes should also have to be resis- membranes. Ind Eng Chem Res 41(24):6139–6148
tant to warm and high-pressure operating condi- Wind JD, Paul DR, Koros WJ (2004) Natural gas perme-
tions and mechanically strong. Membrane ation in polyimide membranes. J Membr Sci
plasticization and long-term compaction at high 228(2):227–236
pressure should be further investigated.
B

Biogas Upgrading energy consumption and high efficiency should


be developed to reduce the biogas production
Xuezhong He cost. Moreover, the minimum emission of CH4
Department of Chemical Engineering, should also be addressed since methane has a
Norwegian University of Science and greenhouse effect of around 23 times higher
Technology, Trondheim, Sør-Trøndelag, than that of CO2.
Norway Different techniques such as pressure swing
adsorption (PSA), physical absorption (e.g.,
water scrubbing), chemical absorption (e.g.,
Biogas is produced in anaerobic digesters from amines), and membrane system have been inves-
biodegradable wastes such as sewage sludge, tigated for biogas upgrading. The choice of a
manure, organic fraction of household, and suitable technology is mainly dependent on the
industrial waste. The composition of biogas specific condition at a plant, such as availability
varies from the origin of the anaerobic digestion of low price for heating, electricity, and water, as
process, and the main components are methane well as the amount of gas to be handled. Today,
(CH4) and carbon dioxide (CO2) as shown in most of biogas upgrading plants in Sweden are
Table 1 (Rasi et al. 2007). Biogas has a very still using PSA even though the methane content
high-energy potential due to the presence of in the upgraded gas is low (96 %) and methane
methane (CH4) and thus is a great source for loss is quite high (3–10 %), while some plants
renewable energy production, which can be using water scrubbing technique will additionally
used for heating, combined heat and power produce a lot of wastewater, and electricity con-
(CHP) generation, vehicle fuel, fuel cell, and sumption is also quite high. Membrane system
substitute natural gas. Depending on the different could be favorable for biogas upgrading due to a
end uses, the specific biogas treatment should be series of advantages including the safety and
executed. For the applications as vehicle fuels simplicity of the operation and easy maintenance
and natural gas grid injection, CO2 should be without any hazardous chemicals (Makaruk
removed from the raw biogas, i.e., biogas et al. 2010). Figure 1 shows a schematic diagram
upgrading, to reduce the corrosion caused by the of membrane system for biogas upgrading.
acid gases and increase the Wobbe index which is As illustrated in the above flow sheet, H2S and
directly proportion to the methane concentration. water vapor must be removed before feeding into
However, biogas upgrading process will add the membrane system. Compression of gas may
extra costs into the biogas production. Thus, an vary depending on whether it goes to natural gas
optimized upgrading technology in terms of low grid (<80 bar) or will be used for vehicle fuel
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1335-9
2 Biogas Upgrading

Biogas Upgrading, Table 1 Typical gas composition from different sources (Rasi et al. 2007)
Composition (vol, %)
Process CO2 CH4 N2 O2 H2O H2S/SO2 (ppm)
Farm biogas plant 37–38 55–58 <2 <1 4–7 32–169
Sewage digester 38.6 57.8 3.7 0 4–7 62.9
Landfill 37–41 47–57 <1 <1 4–7 36–115

CH4 65%
CO2 35%
H2S 200-300ppm
FeCl2 Water saturated

Drier
Filter
Raw biogas
Compressor Cooler

Biomass
Bioreactor Filter

10-30 bar
Propane/ odour

Compressor
Waste solids

Upgraded biogas,
CH4>96% Cooler 2nd membrane 1st membrane

CO2-rich permeate

Biogas Upgrading, Fig. 1 A schematic diagram for biogas upgrading process by membrane systems

(~200 bar). The main challenge of a membrane Makaruk et al. pointed out that membrane system
system is the pretreatment of biogas to protect the provides enough flexibility for heat integration
membrane materials, especially for the biogas within biogas plants (Makaruk et al. 2010), and
produced from the sewage treatment plants and the expected energy requirement for a single-
landfill sites where it usually have a lot of mali- produced cubic meter of natural gas substitute is
cious gas components. Polyvinyl amine (PVAm)/ estimated to be around 0.3 kWh, which is close to
polyvinyl alcohol (PVA) blend fixed-site-carrier the values reported in an industrial scale demon-
(FSC) membranes for biogas upgrading have strator for membrane biogas upgrading plant at
been investigated by Deng et al. (Deng and Bruck an der Leitha in Austria (Miltner
Hägg 2010). Their results indicated that a mem- et al. 2008). Moreover, a new carbon membrane
brane process with a CH4 recovery of 99 % at a company MemfoACT (http://www.memforact.
low operation cost could be designed to achieve no) was launched in 2008 in Norway, which
the specification of natural gas network distribu- mainly focuses on the biogas upgrading using
tion, which makes this environmentally friendly their patented hollow fiber carbon molecular
technology more competitive compared to the sieve membranes. Their contributions could
other conventional technologies currently used.
Biogas Upgrading 3

promote to bring this technology into the com- Makaruk A, Miltner M, Harasek M (2010) Membrane
mercial application in the near future. biogas upgrading processes for the production of nat-
ural gas substitute. Sep Purif Technol 74:83–92
Miltner M, Makaruk A, Harasek M (2008) Application of
gas permeation for biogas upgrade – operational expe-
riences of feeding biomethane into the Austrian gas
References grid. 16th European Biomass Conference & Exhibition
from Research to Industry and Markets, Valencia
Deng L, Hägg M-B (2010) Techno-economic evaluation Rasi S, Veijanen A, Rintala J (2007) Trace compounds of
of biogas upgrading process using CO2 facilitated biogas from different biogas production plants. Energy
transport membrane. IJGGC 4:638–646 32:1375–1380
C

Cell Encapsulation They can be native or benefit from chemical and


biological modifications to better mimic the
Cecile Legallais cells’ niche and create microenvironments to
UMR CNRS 7338 Biomechanics and control their response. Alginate is up to now the
Bioengineering, Université de Technologie de materials of reference. Alginate beads or capsules
Compiegne (UTC), Compiegne, France hosting cells are easy to produce by extrusion
techniques, using coaxial air flow, electrostatic
force, or vibrating noozle to adjust the bead diam-
Encapsulation can be generally defined as a pro- eter. Encapsulation can be performed at room or
cess that allows the entrapment of substances in a body temperature, at physiological pH, and in
spherical-shaped porous material Chang (1964). isotonic solutions. The alginate bead or capsule
When sieving is ensured by an ultrathin mem- might be coated in some approaches with a poly-
brane formed around a liquid core, the term of L-lysine layer (PLL) to improve mechanical sta-
“capsule” is appropriate. When sieving is ensured bility and reduce external porosity Orive
by the whole core of the sphere, the term of et al. (2006). Other materials such as collagen,
“bead” is preferred and the porosity is homoge- chitosan, gelatin, and agarose can also be
nous across the structure. employed, alone or in combination with alginate.
In case of cell encapsulation for 3D tissue The spherical shape of beads or capsules pro-
engineering, the goal is to host cells of a specific vides them with interesting characteristics that
organ type into a porous scaffold in order to can be considered advantageous to other porous
maintain their original functions and recreate a scaffolds with plate or cylindrical (hollow fiber,
tridimensional organization mimicking the tissue for instance) geometries. This spherical shape is
to be replaced. Although many applications (such considered as the most efficient one for the pro-
as pancreas, liver) have been developed in the last motion of mass transfer. Indeed, the sphere brings
30 years, there is still no clear consensus on the the best surface-to-volume ratio, leading to
best choice for biomaterials and cells, whatever proper solutes’ bidirectional diffusion, provided
the organ type. that the sieving properties of the material are
The materials hosting the cells should offer tuned. The size of the beads or capsules related
biocompatibility, adapted surface properties, can be adjusted by the manufacturing process.
and adequate porosity to allow the transfer of Usually, their diameter does not exceed
nutrients, oxygen, metabolites, and low molecu- 500–1000 mm to avoid cell necrosis in the center.
lar weight proteins such as albumin, but also In addition, beads or capsules of this size can be
immune protection and mechanical stability. easily frozen. Microencapsulation decreases cell
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1337-4
2 Cell Encapsulation

a b
cells plasma/blood
nutrients

IgG

oxygen

metabolites

barrier cells

Cell Encapsulation, Fig. 1 Principle of biohybrid constructs. (a) Description of the mass transfer expected between
cell compartment and host. (b) Application to microencapsulation

damage during cryopreservation and allows thus used and/or combined in biomaterials to form
an easy storage before use, leading to readily biohybrid constructs (Fig. 1).
available encapsulated cells when needed.
The choice of cells depends on the targeted
application as organ supply. For clinical applica- References
tion of tissue engineering, only primary cells
(from animal or human origin) and cell lines Chang TM (1964) Semipermeable microcapsules. Science
146(3643):524–525
have been employed. To reconstitute the func-
Orive G et al (2006) Biocompatibility of alginate-poly-
tions of a failing organ or tissue, multiple L-lysine microcapsules for cell therapy. Biomaterials
pre-differentiated stem cell populations could be 27(20):3691–3700
B

Biocatalytic Membrane Reactors enzymes bound to membranes can be used in


with Chemically Bound Enzyme continuous flow reactors.
Table 1 shows the protein functional groups
Lidietta Giorno, Giuseppe Vitola, Giuseppe involved in covalent bond with functional groups
Ranieri and Francesca Militano present or grafted on the membrane, in mild
Institute on Membrane Technology, National conditions.
Research Council of Italy, ITM-CNR, National Table 2 summarizes most commonly used
Research Council of Italy, Rende (CS), Calabria, cross-linking agents to bridge enzyme to
Italy functionalized membranes.
Hydrophilic, hydrophobic polymeric mem-
branes as well as inorganic membranes can be
Synonyms used as support for covalent bound of enzymes.
Polymeric membranes based on natural mate-
Biocatalytic membrane reactors with covalent rials, such as cellulose and its derivatives
bound enzyme (regenerated cellulose, cellulose acetate, etc.)
have been extensively used as support for the
covalent immobilization of enzymes. Cellulose
Attachments of biocatalysts to membrane can membranes can be activated by a variety of
result from ionic binding, cross-linking, and agents to produce reactive centers for the cova-
covalent linking. Since 1954, when protease lent binding of enzymes. Its chemical structure is
was covalently bound to diazotized polystyrene, mainly composed of hydroxyl groups, and then
enzyme immobilization via covalent bonds has the most common activation methods are based
been an established immobilization technique, on the conversion of the hydroxyl groups into
usually carried out by means of more reactive functional groups. In particular,
bi/multifunctional reagents, such as glutaralde- carbonyl groups are very suitable for enzyme
hyde, (3-aminopropyl)triethoxysilane (APTES), immobilization since they can react with primary
1-ethyl-3-(3-dimethylaminopropyl) carbodiimide amines from enzymes (e-amino group of lysine
hydrochloride (EDC), etc. residues) to form imine. The most used method of
The crucial aspect is the use of mild reaction forming carbonyl groups onto the cellulose skel-
conditions that do not denature the enzyme dur- eton is periodate oxidation. The hydroxyl groups
ing the covalent bond formation. (secondary alcohol groups) of the glucose units
When the extent of initial denaturation is are oxidized into the corresponding aldehydes by
acceptable in the economics of the process, means of sodium periodate (NaIO4). The
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1338-1
2 Biocatalytic Membrane Reactors with Chemically Bound Enzyme

Biocatalytic Membrane Reactors with Chemically Bound Enzyme, Table 1 Protein functional groups involved in
covalent bond with membranes in mild conditions
Protein chemical group Structure
Epsilon amino groups of lysine
O
H2N
OH

NH2
Epsilon amino groups of arginine
NH O

H2N N OH
H NH2
Beta and gamma carboxyl groups of aspartic and glutamic acids
O

HO OH

O NH2

Phenol ring of tyrosine


O

OH

NH2
HO

Thiol group of cysteine


O

HS OH

NH2
Hydroxyl groups of serine and threonine
O OH O

OH OH
HO
NH2 NH2
Imidazole group of histidine
O
H
N OH

N NH2

Indole group of tryptophan


O

OH

N NH2
H
Biocatalytic Membrane Reactors with Chemically Bound Enzyme 3

Biocatalytic Membrane Reactors with Chemically Bound Enzyme, Table 2 Bi/multifunctional reagents com-
monly used in enzymatic covalent immobilization
Reactive chemical
Cross-linker Structure group
Glutaraldehyde (GA) Aldehydic groups
O O
(3-aminopropyl) triethoxysilane (APTES) Ethoxyl and amino
O groups
Si NH2
O O

Dimethylaminopropane (DAMP) Amino groups


H2N NH2

O, O0 - Bis(2-aminopropyl)-polyethylene glycol Amino groups


500 (bNH2PEG) PEG
H2N NH2
1,3,5-benzene tricarbonyl chloride (or trimesoyl Carbonyl chloride
chloride TMC) O Cl groups

O O

Cl Cl
1-ethyl-3-(3-dimethylaminopropyl) carbodiimide Carbodiimide group
hydrochloride (EDC) + Cl–
Spacer Arm 0.0 Å N NH
C
N
Dicyclohexylcarbodiimide (DCC) Carbodiimide group
Spacer Arm 0.0 Å
N
C
N

covalent binding of the enzyme can be achieved Poly(vinylidene fluoride) (PVDF) membrane
by direct reaction with the aldehyde-active has been used either for scientific research or
groups on the membrane surface (Xiao-Jun industrial application in particular micro- and
et al. 2011) or via different spacers. The introduc- ultrafiltration process. The great interest to
tion of an appropriate spacer between the enzyme PVDF membrane is due to its extraordinary ther-
and the membrane often improves the perfor- mal, mechanical, and chemical resistance in addi-
mance of immobilized enzyme, such as enzyme tion to membrane-forming properties. Its
stability and retained activity. Spacers of differ- structure consisting of repeated – (CH2-
ent lengths are generally introduced by using CF2)n – units confers to PVDF these good prop-
bifunctional agents such as diamines (esp. erties, but makes impossible enzyme immobili-
ethylenediamine, pentaethylenehexamine, etc.) zation on native PVDF in a covalent manner. This
that are coupled or activated with glutaraldehyde disadvantage can be overcome performing PVDF
before enzyme immobilization (Peng-Cheng functionalization, in order to introduce on the
et al. 2011). The reaction mechanism involves polymeric membrane structure, reactive groups
the amino groups of the enzyme and the aldehyde that can covalently couple with enzyme func-
groups of glutaraldehyde on the membrane sur- tional groups. Surface modification of existing
face. The schematic representation of an enzyme PVDF membrane can be performed by coating
covalently attached onto cellulose-activated or grafting. Coating modification is preferred when
membrane is reported in Fig. 1. only an improved hydrophilicity of the membrane
4 Biocatalytic Membrane Reactors with Chemically Bound Enzyme

H OH H OH H OH
H O periodate H O
O H2N-(CH2)n-NH2 H O
HO oxidation O O
H O O O
OH H O diamine spacer OH
H H H
H H N H
Cellulose H (CH2)n NH2
dialdehyde

H OH H OH
OHC (CH2)3 CHO H O H2N
H O
O
O OH O
glutaraldehyde enzyme coupling O OH
activation H H
N H
H (CH2)n (CH2)3 O N H
N H (CH2)n N
C (CH2)3 N
H C C
H C
H H

Biocatalytic Membrane Reactors with Chemically activated with periodate oxidation and a generic diamine
Bound Enzyme, Fig. 1 Schematic representation of an spacer, n represent the number of CH2 groups
enzyme covalently immobilized onto cellulose membrane


–H2O – –F
[n
—[ CF2– CH– CF2– CH2 — [n
—[ CF2– CH– CF – CH2 — [n
—[ CF2– CH= CF – CH2 —
H F

OH

H F

[n
—[ CF2– CH= CF – CH2 — –HF
[n
—[ CF2– C – C – CH2 — [n
—[ CF2– CH= C – CH2 —
– +
+
¨ H2N HN
H2N
NH2 NH2
NH2

Biocatalytic Membrane Reactors with Chemically Bound Enzyme, Fig. 2 Possible mechanism of alkaline-
induced DAMP grafting on PVDF

H O O
Na2CO3
+ H2N NH2 NH2 + O H N H N N
pH11 50°C Enzyme
DAMP GA

PVDF PVDF-DAMP PVDF-DAMP-GA PVDF-DAMP-GA-Enzyme

Biocatalytic Membrane Reactors with Chemically Bound Enzyme, Fig. 3 Illustration of various steps for PVDF
functionalization with amino groups and subsequent enzyme attachment via cross-linking with glutaraldehyde

surface is required, but it is not useful as anchor acting on degree of grafting and type of func-
point for enzyme immobilization because of the tional chain introduced, it is possible to affect or
instability of the coated layer which interacts with not affect membrane bulk properties as, for
the membrane merely by physical adsorption. example, hydrophobicity.
More interesting for enzyme immobilization is Surface grafting can be performed by high-
grafting modification which can introduce on energy radiation techniques like plasma treat-
the PVDF backbone functional chains that can ment, ozonation, and UV or by wet chemistry in
be used for enzyme immobilization; in addition harsh basic environment. For example, grafting
Biocatalytic Membrane Reactors with Chemically Bound Enzyme

Biocatalytic Membrane Reactors with Chemically Bound Enzyme, Fig. 4 Schematic representation of stages involved in an example of enzymatic covalent immobili-
zation onto inorganic membranes
5
6 Biocatalytic Membrane Reactors with Chemically Bound Enzyme

of amino groups on PVDF membrane surface can (APTES). APTES exhibits terminal amino
be achieved by treatment at high pH and high groups available for the attachment of cross-
temperature with diamine reagent. The high pH linking reagents such as glutaraldehyde. Termi-
promotes fluorine elimination from the PVDF nal aldehydic group of glutaraldehyde reacts with
chains and the grafting of diamino reagent the exposed amino groups of the organosilane by
(Vitola et al. 2015) (Fig. 2). forming a Schiff base. Final covalent binding
Subsequently the pendant amino groups can occurs through formation of a new Schiff base
be activated for enzyme immobilization in mild between aldehydic terminal group of glutaralde-
conditions using condensing reagent like glutar- hyde and amino groups exposed from the enzy-
aldehyde (Fig. 3). matic amino acid residues of lysine (S. Tanvir
Polymeric membrane based on et al. 2009). Schematic reaction of an example of
polyethersulfone (PES) is widely used mem- enzymatic covalent immobilization onto inor-
branes in ultrafiltration processes due to their ganic supports is illustrated in Fig. 4.
high performance and low-cost profile. PES Applications of covalently immobilized mem-
membranes have been used also in more sophis- brane systems are membrane electrodes for ana-
ticated application such as carrier for immobili- lytical purposes, reactions of substrates whose
zation of bioactive molecules in membrane molecular weight is low as compared to mem-
bioreactors. For this aim effort has been done to brane molecular weight cut-off, and enzymatic
introduce reactive groups for biomolecule immo- conversion of macromolecules to lower molecu-
bilization without affecting the overall bulk prop- lar weight species able to permeate the
erties. Photochemical surface modification of supporting membrane.
existing PES membrane is the most popular tech-
nique for introduction of reactive groups on PES
membrane. In fact PES has an intrinsic References
photoreactivity making possible to perform the
modification in mild reaction condition. Mono- Chen P-C, Huang X-J, Huang F, Ou Y, Chen M-R, Xu Z-K
(2011) Immobilization of lipase onto cellulose
mer like acrylic acid has been grafted in this way
ultrafine fiber membrane for oil hydrolysis in high
on PES membrane and then activated for enzyme performance bioreactor. Cellulose 18:1563–1571
immobilization using 1-ethyl-3-(3-dimethylami- Huang X-J, Chen P-C, Huang F, Ou Y, Chen M-R, Xu Z-K
nopropyl) carbodiimide hydrochloride (EDC). (2011) Immobilization of Candida rugosa lipase on
electrospun cellulose nanofiber membrane. J Mol
Inorganic membranes, such alumina, titania,
Catal B Enzym 70:95–100
silica, etc., can be also used for enzymatic immo- Tanvir S, Pantigny J, Boulnois P, Pulvin S (2009) Cova-
bilization via covalent binding if functionalized lent immobilization of recombinant human cyto-
in a suitable way. Hydroxyl groups present onto chrome CYP2E1 and glucose-6-phosphate
dehydrogenase in alumina membrane for drug screen-
inorganic membrane surface are not able to
ing applications. J Membr Sci 329:85–90
directly coupling enzymes. Activation of Vitola G, Mazzei R, Fontananova E, Giorno L (2015)
hydroxyl groups can be performed by silanization PVDF membrane biofunctionalization by chemical
reagents, such as (3-aminopropyl)triethoxysilane grafting. J Membr Sci 476:483–489
S

Solubility of Gases in Membranes isotherms at pressures above the critical one; in


such range the fluid behavior resembles the liquid
Maria Grazia De Angelis one, in which the properties vary slightly with the
Dipartimento di Ingegneria Civile, Chimica, pressure (Fig. 1ii).
Ambientale e dei Materiali, Università di If the rubbery polymer is cross-linked, the
Bologna, Bologna, Italy swelling of the rubbery matrix and the solubility
are lower than those measured in the uncross-
linked rubber; indeed cross-linking can prevent
The solubility of gases in membranes directly plasticization of the membrane by highly soluble
affects the gas separation performance in pro- vapors. The solubility of gases in rubbery mem-
cesses governed by the solution-diffusion mech- branes can be estimated with the Flory-Huggins
anism. Gaseous solutes (penetrants) are absorbed and related activity coefficient models or with
onto the upstream membrane side, diffuse equation of state models (lattice fluid, SAFT,
through the membrane, and desorb from the PHSC, etc.) (De Angelis and Sarti 2011).
membrane in the downstream side toward the
permeate gas phase. According to Fick’s law, in
steady state, the flux of penetrant i through the Amorphous Glassy Membranes
membrane is associated with the diffusivity and
concentration gradient DCi/l as follows: Membranes below their glass transition point
(glassy) are not at equilibrium due to the hindered
DCi mobility of polymeric chains, and the properties,
J i ¼ Di ðsteady stateÞ (1)
l including the solubility, can vary with time,
either because of aging or as a consequence of
Amorphous Rubbery Membranes thermal, mechanical, and chemical treatments.
The state of the glassy membrane has to be
In polymer membranes above their glass transi- defined with a proper parameter, such as the
tion point (rubbery), the solubility has a unique glassy membrane density, or equivalently the
value once the temperature and penetrant fugac- fractional free volume, in addition to the other
ities are fixed. The solubility isotherms of gases state variables.
in rubbers are linear, for light gases, or concave The solubility isotherms of gases in glassy
up for non-light gases and vapors (Fig. 1i). High- membranes are linear for light gases or concave
pressure gases (e.g., supercritical CO2) are shown down for other gases and vapors (Fig. 1i). Some
to exhibit a decrease of slope of the solubility vapors (e.g., alcohols) in certain glassy polymers
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1347-1
2 Solubility of Gases in Membranes

(i) (ii)

Solubility
Solubility
a
Supercritical
behavior

b
c

Pressure, fugacity or activity Pressure, fugacity or activity


(iii) Solubility (iV)
Solubility

Supercritical
behavior

Sorption-induced glass transition

Pressure, fugacity or activity Pressure, fugacity or activity

Solubility of Gases in Membranes, Fig. 1 Different membranes (e.g., CO2 in PDMS), (iii) sigmoidal sorption
shapes of solubility isotherms in polymeric membranes. of polar vapors in hydrocarbon glassy membranes (e.g.,
(i) (a) Sorption of gases and vapors in glassy membranes, alcohols in PTMSP) (Nakanishi et al. 1987), and (iv) CO2
(b) sorption of light gases in glassy and rubbery mem- sorption in an initially glassy membrane (e.g., PMMA)
branes, and (c) sorption of gases and vapors in rubbery (Carlà et al. 2005)
membranes. (ii) Supercritical sorption in rubbery

can show a sigmoidal shape of the solubility (sorption-induced glass transition), which occurs
isotherm (Fig. 1iii). as a change of concavity of the solubility iso-
If the glassy membrane is close to its glass therm (Fig. 1iv). The solubility in glassy mem-
transition temperature and/or if the penetrant branes can be modeled by the dual mode
has high solubility in the membrane and is able empirical model (Barrer et al. 1958) or the
to significantly swell and plasticize the mem- nonequilibrium approaches proposed by
brane, a glass transition can be observed at con- Doghieri and coworkers (Doghieri and Sarti
stant temperature by increasing the gas pressure 1996, De Angelis and Sarti 2011).
Solubility of Gases in Membranes 3

Semicrystalline Membranes be obstructed by contact with the polymer and its


sorption capacity lowered. The imperfect adhe-
The crystalline phase is considered impermeable sion between polymer and filler phase can modify
and insoluble, and the solubility of the matrix is the morphology and properties of the polymeric
given by phase and its sorption capacity, as in the case of
mixed matrices formed by glassy polymers and
Ci ¼ ð1  fCR ÞCi, AM (2) nanometric silica. In such systems the solubility
increases, due to an increased free volume of the
where fCR is the fraction of crystalline phase and polymer (De Angelis and Sarti 2012).
Ci,AM is the solubility in the amorphous phase. In
some cases, however, the presence of the crystal-
line phase may vary the amorphous phase prop-
References
erties with respect to the pure state ones. In
particular, it can reduce the specific volume or Barrer RM, Barrie JA, Slater J (1958) Sorption and diffu-
reduce the ability of the matrix to swell, with a sion in ethyl cellulose. Part III. Comparison between
consequent lower solubility of the amorphous ethyl cellulose and rubber. J Polym Sci 27:177–197
Carlà V, Wang K, Hussain Y, Efimenko K, Genzer J,
phase with respect to the pure phase: such phe-
Grant C, Sarti GC, Carbonell RG, Doghieri F (2005)
nomenon has been modeled invoking an addi- Nonequilibrium model for sorption and swelling of
tional pressure term, using both molecular and bulk glassy polymer films with supercritical carbon
equation of state methods (Memari et al. 2010, dioxide. Macromolecules 38:10299–10313
De Angelis MG, Sarti GC (2011) Solubility of gases and
Minelli and Angelis 2014).
liquids in glassy polymers. Annu Rev Chem Biomolec
Eng 2:97–120
De Angelis MG, Sarti GC (2012) Gas sorption and per-
Composite (Mixed Matrix) Membranes meation in mixed matrix membranes based on glassy
polymers and silica nanoparticles. Curr Opin Chem
Eng 1:148–155
In mixed matrix membranes, the solubility Ci of a Doghieri F, Sarti GC (1996) Nonequilibrium lattice fluids:
fluid in a mixed matrix membrane (MMM) can be a predictive model for the solubility in glassy poly-
estimated with an additive rule based on the poly- mers. Macromolecules 29:7885–7896
Memari P, Lachet V, Rousseau B (2010) Molecular sim-
mer (P) and filler (F) fractions in the MMM, and
ulations of the solubility of gases in polyethylene
the solubility values in the corresponding pure below its melting temperature. Polymer 51:4978–4984
phases, Ci,P and Ci,F: Minelli M, De Angelis MG (2014) An equation of state
(EoS) based model for the fluid solubility in semicrys-
talline polymer. Fluid Phase Equilibr 367:173–181
Ci ¼ fP Ci, P þ ð1  fP ÞCi, F (3)
Nakanishi K, Odani H, Kurata M, Masuda T, Higashimura
T (1987) Sorption of alcohol vapors in a disubstituted
However, in many cases, a deviation from this polyacetylene. Polym J 19:293–296
rule is observed. The filler phase, if porous, can
L

Leather Industry, Soaking plant. A clear permeate, enriched in salt com-


pounds, could be reused in the pickling step
Alfredo Cassano after adjustment of the salt concentration with
Institute on Membrane Technology, ITM-CNR, NaCl (Fig. 1). Preliminary treatments are neces-
Rende (CS), Italy sary in order to remove the suspended materials;
a sedimentation step allows to reduce the
suspended solids of 90 %; then steel spring filters
In this operation, raw skins are exposed to water (200–300 mm net size) could be employed to
and chemicals (small quantities of imbibing sub- remove large particles avoiding clogging phe-
stances) in order to hydrate proteins and fibers, to nomena of UF membranes (Cassano et al. 2001).
solubilize the denatured proteins, and to elimi-
nate salt compounds with dirt (blood, excrement,
earth) which are attached to the skins. References
The soaking-exhausted effluent-containing
excrements, salts, and chemical additives are nor- Cassano A, Molinari R, Romano M, Drioli E (2001) Treat-
ment of aqueous effluents of the leather industry by
mally discharged into a water-treatment plant
membrane processes. A review. J Membr Sci
(Sharphouse 1983). 181:111–126
UF membranes can be used to concentrate Sharphouse JH (1983) Leather technicians handbook.
organic components in the feed tank of the UF Leather Producers Association, Northampton

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1348-1
2 Leather Industry, Soaking

Leather Industry, water,


Soaking, imbibing
Fig. 1 Treatment of substances, purging
exhausted effluents of the skins
soaking step by UF process
exhausted
bath

UF

pickling
L

Leather Industry, Unhairing-Liming permeate stream in order to reuse the purified


solution for the preparation of a new liming
Alfredo Cassano bath. High molecular weight proteic components,
Institute on Membrane Technology, ITM-CNR, coming from chemical degradation of hairs and
Rende (CS), Italy epidermis, are concentrated in the retentate
stream (Fig. 1).
Considering that 60–65 % of the initial sulfide
The aim of the unhairing-liming step is to remove remains in the exhausted liquor and 5–10 % is
from the raw skin all the components which are lost in the retentate, the quantity of sulfide that is
not transformed into leather, such as the superfi- possible to recycle with an UF system is
cial epidermis including the hair and the subcu- 55–60 %.
taneous adipose layer. The liming step introduces An innovating system based on the use of
chemicals such as lime (Ca(OH)2) and sodium enzymes and small quantities of sodium sulfide
sulfide (Na2S) or sodium hydrosulfide (NaHS) (1.5 % instead of 10 %) has been proposed and
which open the fibrous structure of the skin. Con- tested on industrial scale. In this approach the
sequently, exhausted effluents are highly polluted enzymatic unhairing was combined to the contin-
for the presence of sulfide, amines, organic matter uous cross-flow UF of the bath permitting to keep
coming from degradation of hairs and epidermis, constant the sulfide concentration in the
and high concentration of alkalis. The COD of unhairing bath due to its permeation through the
exhausted effluents ranges between 20,000 and UF membrane. The organic components
40,000 mg/L of consumed oxygen. (products of degradation of the keratin and of
The UF treatment of the exhausted unhairing the interfibrillar proteins, fat substances, etc.)
liquor has been one of the first membrane are concentrated in the retentate stream. This
approaches introduced in the leather industry new approach is safer for workers and character-
(Molinari 1995). It can be exploited to recover ized by a reduced environmental impact because
sulfide and solubilized lime together with low hairs are not dissolved and can be removed sep-
molecular weight proteic substances in the arately (Cassano et al. 1998).

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1349-1
2 Leather Industry, Unhairing-Liming

proteic flour
desulfidation
desalination
drying
water,
Ca(OH)2, concentrated
Na2S proteic fractions
skins

exhausted
bath

UF

Permeate
(low M.W. species, sulfide)

preparation of new liming baths

Leather Industry, Unhairing-Liming, Fig. 1 Treatment of exhausted liming effluent by ultrafiltration

References Molinari R (1995) Application of membrane separation


techniques to the treatment of tanneries wastewaters.
Cassano A, Drioli E, Molinari R (1998) Integration of In: Caetano A, De Pinho MN, Drioli E, Muntau H (eds)
ultrafiltration into unhairing and degreasing opera- Membrane technology: application to industrial waste-
tions. J Soc Leath Technol Chem 82:130–135 water treatment. Kluwer, The Netherlands,
pp 101–122
L

Leather Industry All these processes are realized in chemical reac-


tors (tumblers) in which the skins react with dif-
Alfredo Cassano ferent chemicals (acids, alkalis, chromium salts,
Institute on Membrane Technology, ITM-CNR, tannins, solvents, sulfides, dyes, auxiliaries, etc.)
Rende (CS), Italy in aqueous solutions (Fig. 1).
Wastewaters coming from different tanning
operations contain high concentrations of organic
In the leather industry, the animal rawhide is and inorganic substances causing significant pol-
converted into finished leather, a durable and lution phenomena. Organic pollutants come from
flexible material, through a series of chemical the skins (it is calculated that the raw skin has
and mechanical treatments. 30 % loss of organic material during the working
The steps in the production of leather between cycle), or they are introduced during the working
curing (a salt treatment to prevent putrefaction of cycle (e.g., tanning). Inorganic pollutants are a
the collagen) and tanning (a treatment of leather residual of the used chemicals (i.e., chromium
stabilization with vegetable or mineral sub- salts) that are not completely fixed by the skins
stances) are collectively referred to as beamhouse owing to the low efficiency of the operations
operations. They include, in order, soaking, (Cassano et al. 2001).
unhairing/liming, deliming/bating, and pickling.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1350-1
2 Leather Industry

Leather Industry, water,


Fig. 1 Scheme of tumbler skins,
chemicals

treated skins,
exhausted liquor

References

Cassano A, Molinari R, Romano M, Drioli E (2001) Treat-


ment of aqueous effluents of the leather industry by
membrane processes. A review. J Membr Sci
181:111–126
C

Chloromethylation and Amination polymer with a chloromethylating agent, such as


of Polymers (for AEM) chloromethyl methyl ether (CH3OCH2Cl) or
chlorotrimethylsilane (C3H9ClSi), using a metal-
Pejman Ahmadiannamini lic chloride (e.g., FeCl3, ZnCl2, or SnCl4) as cat-
Biomedical Engineering, University of Arkansas, alyst. Cross-linking of benzene rings with
Fayetteville, AR, USA methylene bridges is encountered as a side reac-
tion which would result in lower ion exchange
capacity of final product according to the reaction
Chloromethylation (generally haloalkylation) of presented in Fig. 1 (Jones 1952):
polymeric membranes followed by an amination Alternatively, chloromethylation of polymers
reaction has been widely used for preparation of can be carried out using reaction mixtures which
anion exchange membranes (AEMs). Significant produce chloromethyl methyl ether in situ. These
efforts have been made to prepare AEMs from reaction mixtures are also known as
insoluble polymeric films such as polyethylene chloromethylating complexes and may be, for
(PE), polypropylene (PP), polytetrafluoroethylene example:
(PTFE), and polyvinylidene fluoride (PVDF).
Such AEMs are typically prepared by grafting • Mixtures of paraformaldehyde and
vinyl monomers such as styrene onto polymeric hydrochloric acid
films and subsequent chloromethylation and • Mixtures of formaldehyde polymers and alu-
amination modifications. Also, soluble polymers minum chloride
such as polystyrene (PS), polyether sulfone • Mixtures of methylal, thionyl chloride, and
(PES), polyether ketone (PEK), or their blends catalyst
or block copolymers have been widely used for • Mixtures of methylal, sulfuryl chloride plus
preparation of AEMs. In such case, charged moi- chlorosulfonic acid, or chlorosulfonic acid
eties can be introduced to the dissolved polymer only
via chloromethylation and amination reactions, • Mixtures of methylal, chlorosulfonic acid, and
either prior to the casting of polymer or after the an oxygen-containing polar liquid
casting into a film. Posttreatment, i.e., cross-
linking of membranes, is often required to Among these complexes, the most commonly
improve the chemical stability of AEMs prepared used are the ones that contain chlorosulfonic acid.
from soluble polymers (Xu 2005). The reaction can be represented as (Boutier
Chloromethyl groups can be introduced via et al. 1980):
Friedel-Crafts mechanism typically by reacting
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1360-3
2 Chloromethylation and Amination of Polymers (for AEM)

CH3OCH2Cl
R R CH2Cl
SnCl4

R + R CH2Cl R CH2 R

Chloromethylation and Amination of Polymers (for AEM), Fig. 1 Chloromethylation and methylene bridge
crosslinking of polymers

Chloromethylation R R
and Amination
of Polymers (for AEM),
Fig. 2 Amination reaction R1
of chloromethylated
N H
polymers
NH3 R2 R1
Cl− N+H3 R
N+H Cl−
R2
R1 R1

R N H N R3 R
H R2
CH2Cl

R1 R1
Cl− N+H2 N+ Cl−
R2
R3

CH3 OH þ CHOH þ SO3 HCl References


! CH3 OCH2 Cl þ H2 SO4
Boutier JL, Grammont PDA, Herbin JEE (1980) Process
for the chloromethylation of polymers for the produc-
Positively charged groups are introduced to the tion of anionic exchange resins, United States Patent,
chloromethylated polymer via amination reaction. 4,225,644
The functional group of the AEMs can be weakly Helfferich FG (1995) Ion exchange. Dover Publications,
New York
basic, such as primary, secondary, or tertiary
Jones GD (1952) Chloromethylation of polystyrene. Ind
amino groups which are obtained via reaction of Eng Chem 44(11):2686–2693
chloromethylated polymer with ammonia or with Xu T (2005) Ion exchange membranes: state of their devel-
primary or secondary amines, respectively. The opment and perspective. J Membr Sci 263(1–2):1–29
amination reaction with tertiary amines, known
as quaternarization, leads to AEMs with strongly
basic functional groups (quaternary ammonium)
(Helfferich 1995) (Fig. 2).
P

Polyelectrolyte Membrane for OSN PE multilayer (PEM) films deposited by the


LbL method. Films prepared via this method
Pejman Ahmadiannamini are in particular attractive materials with con-
Biomedical Engineering, University of Arkansas, trolled thickness and surface properties for
Fayetteville, AR, USA OSN (Li et al. 2008; Ahmadiannamini
et al. 2012a).
PEs can be regarded as strong or weak
Polymeric charged nanofiltration (NF) mem- depending upon degree of ionization of charged
branes have received a growing interest for species. It is identified as strong when the
water desalination and purification. Selective dissolved PE dissociates completely and as
properties of charged NF membranes can be weak when it is partially ionized. Charge density
based upon not only the “sieving effect” but of weak PEMs can be affected by more factors
also the “charge effect.” Thus, the surface charge than with strong ones, such as salt concentration
density of the membranes and the structure of the and pH. This offers more possibilities to control
functional groups in the selective layer are imper- membrane morphology and performance.
ative factors to determine their performance. A higher charge density is expected to lead to
The range of NF applications has recently thinner deposited layers. Indeed, the self-
been broadened to organic feeds in organic sol- repulsion of the chains is increased, and such
vent nanofiltration (OSN), also known as solvent- polymer chains thus possess a larger cross-
resistant NF (SRNF). A more widespread use of sectional area in solution, thus covering a larger
OSN requires solvent-resistant membranes that surface upon adsorption on the substrate
preserve their separation characteristics under (Schönhoff 2003).
more aggressive conditions of aprotic or strongly Both weak and strong PEs have been used for
swelling solvents and elevated temperatures the buildup of PEM membranes. Comparison of
(Vandezande et al. 2008). their NF and OSN performances reveals that con-
Alternate layer-by-layer (LbL) deposition of trary to the applications in aqueous NF, PEM
polyelectrolytes (PEs) of opposite charges has membranes constructed from weak PEs have
emerged as a versatile and inexpensive method retentions comparable to those of membranes
to prepare thin films in the nanometer range for prepared from strong PEs (Tables 1 and 2)
different applications (Decher 1997). A number (Ahmadiannamini et al. 2012a).
of parameters, such as PE type and molecular Another important parameter which can influ-
weight of the PE, ionic strength, and pH of the ence properties of PEMs is the charge density
PE solutions, can influence the structure of the (ionic cross-linking) of the multilayer which is
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1361-6
2 Polyelectrolyte Membrane for OSN

Polyelectrolyte Membrane for OSN, Table 1 NF performance of PEM membranes in aqueous applications
Retention (%)
Membrane Permeance (l.m 2.bar 1.h 1) Cl SO42
(PAA pH 4.5/PDADMAC pH 4.5)4.5 12.15  4.34 4.4  4.3 24  14
(PSS/PDADMAC)4.5 20.83  0.86 15.5  1.4 92.3  0.9
(PDADMAC/SPEEK)5 15.6  1.04 15.9  4 93.9  1

Polyelectrolyte Membrane for OSN, Table 2 OSN performance of PEM membranes in solvent applications (RB in
IPA)
Membrane Permeance (l.m 2.bar 1.h 1) RB retention (%)
(PAA pH 4/PDADMAC pH 7)5 0.03 97.0  2.1
(PDADMAC/SPEEK)5 0.08 98.2

Polyelectrolyte Membrane for OSN, Table 3 Comparison of performance between PEM membranes and other OSN
membranes
RB/IPA RB/DMF
Membrane Permeance (l/m2.h.bar) Retention (%) Permeance (l/m2.h.bar) Retention (%)
Multilayered PEC 0.12–1.57 >99 0.06–0.2 94–98
Polypyrrole 1.42 98 0.03 90
PDMS 0.086 91 n.m. n.m.
Poly(sulfone) 0.14 77.5 n.m. n.m.
Poly(sulfone)/SPEEK 0.47 95.6 n.m. n.m.
Starmem™ 120 0.49 100 – –
Starmem™ 228 0.087 99.6 – –
Starmem™ 240 0.29 97.9 – –
MPF-50 0.72 96 – –
n.m. not measured
– unstable in the solvent

defined as the number of ion pairs per number of References


carbon atoms in the repeat unit (Krasemann and
Tieke 2000). PEMs with higher ionic cross-link Ahmadiannamini P, Li X, Goyens W, Joseph N,
Meesschaert B, Vankelecom IFJ (2012a) Multilayered
densities shrink less drastically in organic sol-
polyelectrolyte complex based solvent resistant
vents and show higher permeances. nanofiltration membranes prepared from weak
A very complex interplay of different contri- polyacids. J Membr Sci 394–395:98–106
butions caused by mutual PE-solvent-solute- Ahmadiannamini P, Li X, Goyens W, Meesschaert B,
Vanderlinden W, De Feyter S, Vankelecom IFJ
membrane interactions has to be taken into
(2012b) Influence of polyanion type and cationic coun-
account. PEM membranes are stable in a wide ter ion on the SRNF performance of polyelectrolyte
variety of organic solvents, and their perfor- membranes. J Membr Sci 403–404:216–226
mance is better than that of the different commer- Decher G (1997) Fuzzy nanoassemblies: toward layered
polymeric multicomposites. Science
cial membranes (Table 3), as very high retentions
277(5330):1232–1237
are combined with superior fluxes Krasemann L, Tieke B (2000) Selective ion transport
(Ahmadiannamini et al. 2012b). across self-assembled alternating multilayers of
Polyelectrolyte Membrane for OSN 3

cationic and anionic polyelectrolytes. Langmuir Schönhoff M (2003) Layered polyelectrolyte complexes:
16(2):287–290 physics of formation and molecular properties. J Phys
Li X, De Feyter S, Chen D, Aldea S, Vandezande P, Du Condens Matter 15(49):R1781–R1808
Prez F, Vankelecom IFJ (2008) Solvent-resistant Vandezande P, Gevers LEM, Vankelecom IFJ (2008) Sol-
nanofiltration membranes based on multilayered poly- vent resistant nanofiltration: separating on a molecular
electrolyte complexes. Chem Mater level. Chem Soc Rev 37:365–405
20(12):3876–3883
H

Heavy Metal Recovery by Chelating solutions of strong acids, chelating agents,


Agents and Membranes dendrimers, surfactants, or reducing or oxidizing
agents (Dermont et al. 2008). All of them but acid
Jose Sabate extraction takes place under mild conditions
Department d’Enginyeria Agroalimentaria i preventing structural changes in the matrix to be
Biotecnologia, Universitat Politecnica de decontaminated.
Catalunya, Castelldefels, Spain The most used chelating agents are EDTA
(ethylenediaminetetracetic), NTA
(nitrilotriacetic acid), and DTPA
Heavy metal concentration from wastewaters can (diethylenetriaminepentaacetic acid). They form
be carried out by several membrane operations. very stables chelates and they are very efficient in
Electrodialysis (ED), reversed osmosis (RO), and removing heavy metal ions bound to mineral and
nanofiltration (NF) membranes retain polyvalent organic fraction of soil (Hashim et al. 2011). One
cations. Alternatively, heavy metals can be con- of their drawbacks is their low selectivity, which
centrated by polymer-enhanced ultrafiltration involves high reagent consumption due to the
(PEUF) as well. complexation of Ca and Fe. Further, they show
Further, membrane separations, combined a low biodegradability, and biodegradable che-
with other process, can contribute to heavy lating agents such as EDDS ([S,S]-
metal recovery from groundwater, contaminated ethylenediaminedisuccinic acid), IDSA
soils, sediments, sludge, etc (Dermont et al. 2008; (iminodisuccinic acid), MGDA
Hashim et al. 2011; Tsang et al. 2012). First of all, (methylglycinediacetic acid), and citric acid
heavy metals must be extracted from the solid have been receiving increasing attention in recent
matrix using a washing solution containing a years.
suitable extractant. The huge amount of metal- Because of their molecular size, chelates can
containing solution produced can be concentrated be concentrated by nanofiltration, but previously,
by membrane technologies with the concomitant colloids that can clog the NF membranes have to
production of a clean permeate solution, which be removed by microfiltration or ultrafiltration.
ideally should be reused. Recycling the chelating agent improves the eco-
Metal extraction efficiency depends on several nomical competitiveness of the process and
factors such as extractant/metal affinity, diminishes the environmental impact, especially
extractant/metal ratio, leaching method, liquid/ for nonbiodegradable chelating agents. That
solid ratio, pH, and extraction time. Heavy involves separating metal and ligand in the con-
metal extraction has mainly been done by taminated washing solution. Ion exchange resins
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1362-1
2 Heavy Metal Recovery by Chelating Agents and Membranes

and selective precipitation of metal or chelating Cross-References


agents by addition of chemical agents have been
proposed. Experiments at laboratory scale have ▶ Heavy Metal Recovery by Membrane
showed that some NF membranes are able to Operations
reject Cu2+ while citric acid leaks. That can be ▶ Heavy Metals Recovery by Polymer Enhanced
achieved in acidic conditions when the chelate is Ultrafiltration
broken and NF membrane is positively charged, ▶ Nanofiltration
which favor the rejection of Cu2+ coions and the ▶ Reverse Osmosis
leakage of neutral or slightly negatively charged ▶ Ultrafiltration
citric acid.
Some water-soluble polymers contain ligand
groups that can form chelates with heavy metals References
as well. They can be retained by ultrafiltration
membranes. At low pH, metal ions are release Dermont G, Bergeron M, Mercier G, Richer-Laflèche
M (2008) Soil washing for metal removal: a review
from the polymer and a new ultrafiltration oper-
of physical/chemical technologies and field applica-
ation allows one to separate them. The polymer tions. J Hazard Mater 152:1–31
can be regenerated by alkali addition and reused. Hashim MA, Mukhopadhyay S, Sahu JN, Bhaskar
This process is named polymer-enhanced ultra- Sengupta B (2011) Remediation technologies for
heavy metal contaminated groundwater. J Environ
filtration (PEUF). Recently, dendrimers, highly
Manage 92:2355–2388
branched macromolecular compounds with suit- Tsang DCW, Lo IMC, Surampalli RY (eds) (2012) Che-
able terminal functional groups, have been tested lating agents for land decontamination technologies.
for heavy metal recovery from contaminated soil. American Society of Civil Engineers, Reston
N

Nuclear Science and Technology, enrichment of uranium in its less abundant 235U
Membrane in isotope for military purposes during the Second
World War. The method is still applied in several
Grażyna Zakrzewska-Kołtuniewicz installations producing the enriched uranium for
Institute of Nuclear Chemistry and Technology nuclear fuel for power reactors. The studies on
(Instytut Chemii i Techniki Ja˛drowej), separation of isotopes of other elements like
Warszawa, Poland hydrogen, oxygen, nitrogen, carbon, lithium,
chlorine, and lanthanides, by using different
membrane processes are carried out in many
Recent achievements in the area of membrane laboratories.
processes are being applied for solving the prob-
lems in nuclear science and technology. The most
important application of membrane processes is Radioactive Waste Treatment
the treatment of liquid radioactive waste, often
combined with the recovery of valuable materials The application of membrane processes for radio-
such as water, boric acid, metals, or radioactive active waste treatment (Membranes in nuclear
isotope of hydrogen – tritium. Separation of stable waste treatment) is a common industrial practice.
isotopes and enrichment of uranium in the 235U Nuclear waste processing by pressure-driven
isotope for production of nuclear fuel, as well as membrane processes (nuclear waste processing
cleaning the exhaust gas from nuclear power by pressure-driven membrane processes) is a
plants, are possible with membrane processes. standard method applied in nuclear power plants
Reverse osmosis may be applied in nuclear desali- and nuclear centers; thermal membrane process
nation; other membrane processes, like membrane (nuclear waste processing by thermal processes),
distillation, are also considered as an alternative to namely, membrane distillation, was proposed for
energy-intensive distillation methods. liquid low and intermediate waste concentration.
Advanced researches are carried out to employ
liquid membranes for processing radioactive
Separation of Isotopes waste, especially the waste from the back-end of
nuclear fuel cycle. Membrane contactors pose
The issue of membrane in isotope separation new field of applications including such tech-
(▶ membrane for the isotope separation) is niques like supported liquid membranes (nuclear
discussed in the scientific literature from the waste processing by supported liquid membranes)
first application of molecular diffusion for and membrane liquid–liquid extraction.
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1372-3
2 Nuclear Science and Technology, Membrane in

Separation of Tritium the works showing the interest in membrane sep-


aration processes of noble gases (Nörenberg
Tritium is emitted by nuclear reactors and fuel et al. 2001) were published. Membranes used
reprocessing plants in gaseous and liquid (HTO) for this purpose were polyimide hollow fibers
forms. The studies on application of polymeric and flat-sheet filters made from polyethylene
membranes for both gaseous tritium and tritiated terephthalate (PET) or oriented polypropylene.
water separations are carried out in many labora- The methods for selective separation of tritium
tories. For separation of HTO, the membranes from the gases released from nuclear facilities
from poli[bis(phenoxy) phosphazene] and car- have been studied primarily in the context of
boxylated derivatives were used (Duncan and measuring the emission of this isotope (Sasaki
Nelson 1999). Membranes made from et al. 2003).
regenerated cellulose, polysulfone, and polytetra-
fluoroethylene were also tested for this purpose.
Separation factors aH2O/HTO in membrane pro-
Membrane Methods for Nuclear
cess were not higher than 1.04 for cellulose and
Desalination
1.02 for polysulfone, while for PTFE membranes
were as high as 1.06–1.22 (Zakrzewska-Trznadel
Because seawater desalination is energy inten-
2006).
sive, the use of energy from nuclear reactors for
Recently published papers cover the applica-
desalination systems seems to be justified. In
tion of polymeric gas separation (GS) membranes
some cases membrane processes can be compet-
for recovery of tritium compounds (HT, HTO)
itive with thermal methods like multistage flash
(Le Digabel et al. 2003; Iwai et al. 1999; Ishida
evaporation, multiple effect distillation, or vapor
et al. 2000). Such membranes like those
compression. There are several examples of
manufactured from glassy and amorphous poly-
application of RO in such nuclear reactor-
mers, mainly polyimide and polycarbonate, as
desalting systems (IAEA Technical Reports
well as polyphenylene oxide, assembled in mod-
Series 2000; Kim et al. 2002). The employment
ules (e.g., Mc Generon Inc., type B210, Ube
of membrane distillation to produce desalted
Industries, Ltd. Type NM-B05A, Parker, type
water with nuclear energy was also considered
2112-NX-1-300) were considered.
(Khayet et al. 2006).
The works performed on hydrogen isotope
separation by permeation methods concern
nuclear reactor safety and thus release of tritium
from nuclear water reactors and fuel reprocessing References
plants. On the other hand, a lot of space is devoted
to researches on the security of the fuel cycle for Basile A, Violante V, Santella F, Drioli E (1995) Mem-
brane integrated system in the fusion reactor fuel
future fusion reactors (Basile et al. 1995). Vari- cycle. Catal Today 25:321–326
ous systems are proposed: palladium alloy-based Duncan JB, Nelson DA (1999) The separation of tritiated
separators, catalytic systems with metallic mem- water using supported polyphosphazene membranes.
branes, integrated systems with ceramic catalytic J Membr Sci 157:211–217
IAEA Technical Reports Series No. 400 (2000) Introduc-
reactors, and electrolytic reactors. tion of nuclear desalination. A guidebook. IAEA,
Vienna
Ishida T, Hayashi T, Yamada M, Suzuki T, Okuno
Separation of Radioactive Gases K (2000) Design of a membrane atmosphere
detritiation system using super high permeation mod-
ule. Fusion Eng Des 49–50:839–846
Apart from separation of tritium from radioactive Iwai Y, Yamanishi T, Nishi M (1999) A steady-state
gaseous waste produced by nuclear reactors, the simulation model of gas separation system by hollow
other pollutants like noble gases may be sepa- fiber type membrane module. J Nucl Sci Technol
36:95–104
rated by membrane methods. In recent years,
Nuclear Science and Technology, Membrane in 3

Khayet M, Mengual JI, Zakrzewska-Trznadel G (2006) Nörenberg H, Burlakov VM, Kosmella HJ, Smith GDW,
Direct contact membrane distillation for nuclear desa- Briggs GAD, Miyamoto T, Tsukahara Y (2001)
lination, part II- experiments with radioactive solu- Pressure-dependent permeation of noble gases (He,
tions. J Nucl Desalin 2:56–73 Ne, Ar, Kr, Xe) through thin membranes of oriented
Kim SH, Kim GT, Yim SK, Choi KH, Yoon CH, Choo polypropylene (OPP) studied by mass spectrometry.
KH, Choi SJ (2002) Application of energy efficient Polymer 42:10021–10026
reverse osmosis system for seawater desalination. Sasaki S, Tega E, Shimada A, Akahori S, Suzuki T,
Desalination 144:361–365 Okuno K, Kondo K (2003) Basic characteristics of
Le Digabel M, Truan PA, Duret D, Laquerbe C, Perriat P, hollow-filament polyimide membrane in gas separa-
Niepce JC, Pelletier T (2003) Application of gas sep- tion and application to tritium monitors. J Radioanal
aration membranes to detritiation systems. Desalina- Nucl Chem 255:91–95
tion 148:297–302 Zakrzewska-Trznadel G (2006) Tritium removal from
water solutions. Desalination 1–3:737–738
I

rffiffiffiffiffiffiffi
Isotope Separation, Membrane for yð1  xÞ M2
a¼ ¼
xð1  y Þ M1
Grażyna Zakrzewska-Kołtuniewicz
Institute of Nuclear Chemistry and Technology where x and y are mole fractions of two separated
(Instytut Chemii i Techniki Ja˛drowej), isotopes and M1 and M2 are molecular weights of
Warszawa, Poland these components of the isotopic mixture.
In 1895 Rayleigh and Ramsey have separated
argon and nitrogen using this method, and in
The use of membranes for the separation of iso- 1920 Aston employed molecular effusion for
topes is one of the first practical applications for enrichment of neon-22 isotope. Large improve-
membrane processes. The first application was ment of the technology was achieved by Gustav
based on the effects that were described in 1846 Ludwig Hertz who developed the separating cas-
by Thomas Graham, as a phenomenon of molec- cade, which was composed of several diffusion
ular effusion, i.e., differentiated flow rate of gases stages. They also used of the 24-stage cascade in
through small holes. When a mixture of two gases 1932, which almost completely separated iso-
in a closed vessel is allowed to permeate through topes of neon, and by applying of the 48-stage
the porous barrier, assuming an equal concentra- cascade, they have separated isotopes of hydro-
tion of the two gases, the molecules of the lighter gen. In 1936 Wooldridge, Jenkins, and Smythe
component strike the barrier more frequently than have enriched isotopes of neon, hydrogen, and
the molecules of the heavier gas. If the holes of carbon in methane with 34-stage cascade. The
the barrier are sufficiently small to avoid convec- most spectacular application of molecular effu-
tion flow (flow by volume) of gas and large sion was enrichment of uranium-235 in natural
enough to allow passage of the individual mole- uranium for military purposes within the frames
cules, then the lighter molecules escape more of Manhattan Project during the Second World
readily through the pores and the permeate is War. The all of the mentioned processes of sep-
enriched in the light component. The efficiency aration of isotopes were carried out in the gas
of partitioning is described by separation factor a phase. In case of uranium isotope separation, the
expressed as the ratio of mole fractions of sepa- gas applied in the process was uranium
rated components after and before passing hexafluoride, UF6. The membrane material had
through the porous barrier or as the square root to be chemically resistant in this case, since the
of the inverse ratio of the corresponding molecu- uranium hexafluoride used to produce enriched
lar weights: uranium-235 is highly corrosive (easily
converted into hydrofluoric acid and harmful

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1373-3
2 Isotope Separation, Membrane for

oxyfluorides as UO2F2). The important parame- membranes made of polymers, such as polyeth-
ters of the molecular effusion barrier are the pore ylene terephthalate (PET), polyethylene (PE),
diameter and the permeation rate since according polytetrafluoroethylene (PTFE), cellulose acetate
to the theory of molecular effusion, the diffusion (CA), and plasticized polyvinyl chloride (PVC),
transport through the membrane is selective when were taken by Marcea (1983). Although the
the pore size is commensurate with the mean free selectivity of polymers is lower than metallic
path of the molecules under the given conditions. membranes, it is worthy to point out, since the
Also the large plants employing the molecular numerous benefits of their use, such as the
effusion (which is also called molecular diffusion low-cost of membranes, the possibility of forma-
or gaseous diffusion) were built in the United tion of capillaries resulting in large areas for
States with the most famous K-25 plant in Oak permeation, and no need of high pressures and
Ridge, Tennessee. The other systems were temperatures.
constructed in 1950s at Oak Ridge, Paducah, The studies on separation of hydrogen and
Kentucky, and Portsmouth, Ohio, in the United oxygen in the liquid phase (water) were carried
States, Capenhurst in England, and at Pierrelatte out in Pacific Northwest Laboratory, USA
and Tricastin in France. There are also some (Nelson et al. 1996). Polymeric membranes
reports on gaseous diffusion plants in the former were used in Institute of Nuclear Chemistry and
USSR, Great Britain, Argentina, and in the Peo- Technology, (Poland). They were made of
ple’s Republic of China (Kirk-Othmer 1997). regenerated cellulose, cellulose acetate
Today, the gaseous diffusion is an important (Chmielewski et al. 1991), and polytetrafluor-
method for uranium-235 enrichment, despite the oethylene (Zakrzewska-Trznadel et al. 1996).
competitiveness of the centrifugal methods. This The economic assessment showed that mem-
is used in the United States and France, including brane permeation is competitive with other
Eurodif, led by France, Italy, Spain, and Belgium, methods of hydrogen and oxygen isotopes sepa-
which holds the plants in Tricastin and Pierrelatte ration. The demand for heavy oxygen water, due
(France). to the development of PET diagnostic method,
For preparation of membranes, different has intensified the interest in new processes of
methods are applied: etching with strong acids separating isotopes of oxygen, among
(alloys of gold and silver), sintering and extrusion others – membrane method (Kim et al. 2004).
of fine metal powders and oxides of metals The following isotopes of chlorine (Campbell
(nickel, aluminum oxides), and the anodic oxida- 1985), carbon (Fritz et al. 1987), lithium
tion (aluminum oxides). Typical gas diffusion (Whitworth et al. 1994) in aqueous solutions,
membrane has a pore size of 0.006–0.04 mm and uranium (Okamoto et al. 1980) in ammonia
and operates at temperature of 60–200  C and at were separated by means of various membrane
pressure of 0.4–3.3 bar. Support layer of the techniques and by using of different membranes.
membrane is a porous material with a pore size Gadolinium and neodymium isotopes were sepa-
of 2–10 mm. Ceramic and metallic microporous rated by means of a hybrid complexation/
membranes were applied for separation of iso- nanofiltration (Chitry et al. 2001) processes. The
topes, including other than uranium, such as iso- new complexing agents and ligands, which were
topes of argon, neon, and hydrogen. Although used in the hybrid process, were developed based
information about the materials used for on DTPA (see also Chitry et al. 2001).
manufacturing gaseous diffusion membranes are
very scarce, it is known that French technology
used sintered anode and aluminum, alloys of gold
References
and silver, nickel, Teflon, porcelain (Burggraaf
and Cot 1996), and zirconium (Hsieh 1996). Burggraaf AJ, Cot L (1996) Membrane science and tech-
Attempts of using the polymeric membranes nology series, vol 4, Fundamentals of inorganic
for the separation of isotopes of hydrogen with
Isotope Separation, Membrane for 3

membrane science and technology. Elsevier, Amster- Kirk-Othmer A (1997) Diffusion separation methods. In:
dam/Lausanne/New York/Oxford/Shannon/Tokyo Ruthven DM (ed) Encyclopedia of separation technol-
Campbell DJ (1985) Fractionation of stable chlorine iso- ogy, vol 1. Wiley, New York/Chichester/Weinheim/
topes during transport through semi-permeable mem- Brisbane/Singapore/Toronto
branes. M.Sc. thesis, University of Arizona Marcea P (1983) Permeation of H2 and D2 through poly-
Chitry F, Pellet-Rostaing S, Vigneau O, Lemaire M (2001) mers. Isotopenpraxis 19(5):153–156
Nanofiltration-complexation: a new method for isoto- Nelson DA, Duncan JB, Jensen GA, Burton SD
pic separation of heavy metals. Chem Lett (1996) Isotopomeric water separations with supported
30(8):770–771 polyphosphazene membranes. J Membr Sci
Chmielewski AG, Zakrzewska-Trznadel G, Miljević N, 112:105–113
Van Hook WA (1991) 16O/18O and H/D separation Okamoto M, Oi T, Fujii Y, Kakihana H (1980) Dependen-
factors for liquid/vapour permeation of water through cies of pH and current density on the isotope effect
an hydrophobic membrane. J Membr Sci 60:319–329 occured by the electromigration of uranyl ions in a
Fritz SJ, Hinz DL, Grossman EL (1987) Hyperfiltration- cation exchange membrane. Isotopenpraxis
induced fractionation of carbon isotopes. Geochim 16(2):58–61
Cosmochim Acta 51:1121–1134 Whitworth TM, Mariñas BJ, Fritz SJ (1994) Isotopic frac-
Hsieh HP (1996) Membrane science and technology tionation and overall permeation of lithium by a thin-
series, vol 3, Inorganic membranes for separation and film composite polyamide reverse osmosis membrane.
reaction. Elsevier, Amsterdam/Lausanne/New York/ J Membr Sci 88:231–241
Oxford/Shannon/Tokyo Zakrzewska-Trznadel G, Chmielewski AG, Miljević N
Kim J, Park SE, Kim TS, Jeong DY, Ko KH (2004) Isoto- (1996) Separation of protium/deuterium and oxygen-
pic water separation using AGMD and VEMD. 16/oxygen-18 by membrane distillation process.
Nuklonika 49(4):137–142 J Membr Sci 113:337–342
M

Vo
Membranes in Nuclear Waste VRC ¼
Treatment VR

where Ao is the concentration of radioactivity in


Grażyna Zakrzewska-Kołtuniewicz
the waste before treatment; Ap, concentration of
Institute of Nuclear Chemistry and Technology
radioactivity in the waste after treatment; Vo,
(Instytut Chemii i Techniki Ja˛drowej),
initial volume of the waste; and VR, final volume
Warszawa, Poland
of the waste.
Pressure-driven membrane processes
(▶ Nuclear waste processing by pressure driven
Nuclear fuel cycle and application of radioiso-
membrane processes) are the most often used for
topes in research, medicine, and industry gener-
radioactive waste treatment. Such processes like
ate various types of liquid waste that needs
reverse osmosis, nanofiltration, ultrafiltration,
treatment before discharge to the environment.
and microfiltration have found application in
The choice of appropriate technology of
nuclear power plants for the treatment of liquid
processing depends on capital and operational
low and intermediate radioactive wastes, as well
costs; waste amount and their characteristics;
as for processing of institutional wastes. The
appointed targets of the process, e.g., the values
thermal process (nuclear waste processing by
of decontamination factors; and volume reduc-
thermal processes), namely, membrane distilla-
tion coefficients. Membrane processes can suc-
tion, was tested for concentration of low and
cessfully supersede many noneffective
intermediate radioactive wastes from applica-
conventional methods applied in nuclear indus-
tions of radioisotopes.
try. But in some instances, they can also comple-
The application of liquid membranes (LM) for
ment these methods while improving the
selective recovery of some specific radionuclides
parameters of effluents and purification economy.
from waste and process streams was studied
Efficiency of waste processing can be assessed
including different types of arrangements: bulk,
on the basis of the decontamination factor
emulsion, and supported liquid membranes
(DF) and volume reduction coefficient (VRC):
(nuclear waste processing by supported liquid
membranes). The latter uses membrane
Ao
DF ¼ contactors to immobilize liquid membrane inside
Ap
the pores; the other process, which applies the
membranes for contacting two phases, is mem-
brane liquid-liquid extraction (solvent

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1374-3
2 Membranes in Nuclear Waste Treatment

extraction). Such a process is advantageous in separation of sodium from radioactive wastes


comparison with conventional extraction carried (Fountain et al. 2008) and Nafion membranes
out in the mixer-settler apparatus, since it uses for concentration of 137Cs. AFN ion exchange
small volume of extracting agent and avoids membranes were used for the recovery of boric
phase mixing and formation of emulsion. It was acid from wastewater (Park and Lee 1995). Ion
tested for separation of actinides in the back end exchange membranes obtained by radiation
of the fuel cycle (Pabby et al. 2009). grafting of polyacrylic acid on a matrix of poly-
Electrical potential-driven membrane pro- ethylene and Teflon were tested for removal of
cesses using ion exchange membranes were also zirconium from solutions containing uranium
found as an application for radioactive waste (El-Sayed et al. 1999). Novel anion exchange
treatment. They comprise such methods like elec- membrane was applied to separate 125I and 36Cl
troosmosis, electrodialysis, and membrane elec- ions by electrodialysis (Inoue et al. 2004).
trolysis. Electroosmosis was used for dewatering
a radioactive sludge after filtration or gravita-
tional sedimentation (International Atomic References
Energy Agency 1994). With this method, high
retention factors with minimal membrane fouling El-Sayed AH, Abd El-Rehim HA, Ali AMI, Nowier HG,
Aly HF (1999) Characterization and application of
were achieved.
radiation grafted membranes in treatment of interme-
Electrodialysis was studied for removal of diate active waste. Nucl Inst Methods Phys Res
radioactive ions from low- and intermediate- B 151:393–398
level radioactive wastes. Inactive compounds Fountain MS, Kurath DE, Sevigny GJ (2008) Caustic
recycle from Hanford tank waste using NaSICON
like NaCl, Na2SO4, and Ca(NO3)2 prevalent in
ceramic membranes. Sep Sci Technol 43:2321–2342
the solution, were used as carriers of radioactive Inoue H, Kagoshima M, Yamasaki M, Honda Y (2004)
ions, such as 24Na, 42K, 137Cs, and 90Y, present in Radioactive iodine waste treatment using electrodial-
the waste in small quantities. The decontamina- ysis with an anion exchange paper membrane. Appl
Radiat Isot 61:1189–1193
tion factors for radioactive ions as high as
International Atomic Energy Agency (1994) Advances in
105 were achieved in this process. Both poly- technologies for treatment of low and intermediate
meric and inorganic ion exchange membranes level radioactive liquid wastes. Technical report series
with a good resistance to radiation were no. 370. IAEA, Vienna
Lounis A, Gavach C (1997) Treatment of uranium leach
employed. Electrodialysis was considered for
solutions by electrodialysis for anion impurities
separation of molybdenum ions and CO32-and removal. Hydrometallurgy 44:83–96
HCO3 from liquid waste containing uranium in Mathur JN, Murali MS, Balarama Krishna MV,
hydrometallurgical uranium ore processing Ramahandhran V, Hanra MS, Misra BM (1998) Diffu-
sion dialysis aided electrodialysis process for concen-
(Lounis and Gavach 1997). It was used in com-
tration of radionuclides in acid medium. J Radioanal
bination with diffusion dialysis for separation of Nucl Chem 232:237–240
137
Cs and 90Sr from 3 M nitric acid solutions Pabby AK, Gupta SK, Sawanr SR, Rathore NS,
(Mathur et al. 1998). Another application of elec- Janardan P, Changrani RD, Dey PK (2009) Evaluation
of membrane-based processing of radioactive nuclear
trodialysis in nuclear technologies is salt splitting
plant waste: case studies. In: Pabby AK, Rizvi SSH,
(e.g., Na2SO4 decomposition) in the high saline Sastre AM (eds) Handbook of membrane separations:
waste with recovery of acid and base chemical, pharmaceutical, and biotechnological appli-
(International Atomic Energy Agency 1994). cations. CRC Press/Taylor %26 Francis Group, Boca
Raton, pp 933–943
The process gave 12–25 % solution of sodium
Park JK, Lee KJ (1995) Separation of boric acid in liquid
sulfate, 20 % NaOH, and 20 % H2SO4. waste with anion exchange membrane contactor.
Sodium super ion-conducting ceramic Waste Manag 15:283–291
membranes – NaSICON – were applied for
N

Nuclear Waste Processing: broadly described in the literature. Example appli-


Supported Liquid Membranes cations are collected in the Table 1.
The main drawback of immobilized liquid
Grażyna Zakrzewska-Kołtuniewicz membranes is their low stability associated with
Institute of Nuclear Chemistry and Technology loss of extractant via volatilization or dissolution
Instytut Chemii i Techniki Ja̧drowej, Warszawa, into contacting phase (Koltuniewicz and Drioli
Poland 2008). The advantages are high selectivity of the
method allowing a wide range of applications and
easy optimization of the membrane-extractant
Supported liquid membranes (SLM), also called system. Although the industrial application of
immobilized liquid membranes, have found a this process is far from implementation, ongoing
number of applications in nuclear research on new extracting agents for actinides
industry – from uranium mining to reprocessing takes place in many laboratories around the
of spent nuclear fuel. In supported liquid mem- world. A solution to the problem of loss of
brane, two phases, feed and receiving solutions, extracting agent may be development of inclusion
are separated by porous barrier with organic phase membranes. Polymer inclusion membranes (PIM)
inside the pores. In order to increase the mass in some cases incorporate base polymer and a
transport rate between the phases, the carrier, suitable extractant, while in other cases a plasti-
which forms complex with one of the separated cizer may be needed to be added (Bayou
species, is introduced to the organic phase. Such a et al. 2010). PIM have been successfully devel-
facilitated transport causes not only fast transport oped for extraction of radionuclides from radio-
rates but also results in higher selectivity of the active waste using various extracting agents like
process. TOPO, Cyanex 272, Cyanex 301, Cyanex
SLM were studied for radioactive waste treat- 302, CMPO, TODGA, D2EHPA, and crown
ment and for removal of actinides and fission ethers (Kusumocahyo et al. 2004; Kozlowski
products from the waste after reprocessing of et al. 2006; Bhattacharyya et al. 2011). Another
nuclear fuel. Radionuclides, such as cesium, approach for the extraction of radionuclides with
strontium, cerium, and europium, were separated selective organic reagents is application of mem-
from radioactive solutions to reduce the brane solvent extraction carried out in membrane
radiotoxicity of the waste. Uranium plutonium contactors (Drioli et al. 2005).
and americium removal from the wastes produced
in the back-end of fuel cycle, as well as the effec-
tive methods for actinides partitioning, were
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1375-2
2 Nuclear Waste Processing: Supported Liquid Membranes

Nuclear Waste Processing: Supported Liquid Membranes, Table 1 Supported liquid membranes for treatment of
radioactive waste
Separated Stripping
radionuclides Application Extracting agent (LM) solution Support Reference
Pu(IV) Separation of Tri-n-butyl phosphate 0.1 M Hollow fiber Rathore
plutonium from (TBP) NH2OHHCl polypropylene et al. 2001
radioactive in 3 M HNO3 (Enka) membrane
waste
Pu(IV) Separation of 2-ethylhexyl 2- 0.05 M Polypropylene Kedari
plutonium from ethylhexyl phosphonic HNO3 and Enka 2E HF-PP et al. 1999
radioactive acid in n-dodecane 0.3 oxalic membrane
waste acid solution
U(VI) Recovery of Alamine 336 in toluene Distilled PTFE flat sheet Lakshmi
233
U, uranium from water membrane et al. 2004
6 M HCl at the
back-end of fuel
cycle
232
Th U/Th separation N,N-di(2-ethylhexyl) 0.01 M PTFE flat sheet Shailesh
in 4 M HNO3 in isobutyramide HNO3 membranes, et al. 2006
the presence (D2EHIBA) in 0.45 mm, 72 %
of137 Cs,85,89 Sr, n-dodecane porosity
and59 Fe (Sartorius)
U(VI) Actinides N,N,N0 ,N0 -tetra-2- 0.01 M PTFE flat sheet Panja
partitioning ethylhexyl-3-pentane- HNO3 membranes, et al. 2011
diamide (T2EHDGA) in 0.45 mm, 64 %
n-dodecane, 30 % porosity
iso-decanol as the
modifier
U(VI) Recovery of Tetraoctyldiglycolamide 0.1 M HNO3 PTFE flat sheet Panja
actinides at the (TODGA) in n-dodecane membranes et al. 2009
back-end of fuel
cycle from acidic
feeds
U(VI) Recovery of N,N,N0 ,N0 -tetra-2- 0.01 M PTFE flat sheet Panja
actinides at the ethylhexyl-3-pentane- HNO3 membranes et al. 2012
back-end of fuel diamide (T2EHDGA) in
cycle from acidic n-dodecane, 30 %
feeds iso-decanol as the
modifier
U(VI) Extracting of Aliquat 336 (N-methyl- Distilled PTFE flat sheet Mohapatra
uranyl ions from N,N-dioctyloctan-1- water membranes et al. 2006
6 M HCl ammonium chloride) (Sartorius)
environment
U(VI) Recovery of TBP in kerosene NaOH Hollow fiber Ramkul
uranium from membrane et al. 2007
nitrate media contactor
U(VI) Separation of Tri-n-octylphosphine Ammonium PTFE flat sheet Singh
uranium from oxide (TOPO) in carbonate membranes, et al. 2007
phosphoric acid n-dodecane 0.45 mm, 84 %
porosity
Am(III) Extraction Am TEHDGA in dodecane 0.1 M HNO3 PTFE flat sheet Panja
(III) from 1–6 M membranes et al. 2008
HNO3 (Sartorius)
0.20–5 mm
(continued)
Nuclear Waste Processing: Supported Liquid Membranes 3

Nuclear Waste Processing: Supported Liquid Membranes, Table 1 (continued)


Separated Stripping
radionuclides Application Extracting agent (LM) solution Support Reference
Am(III)/Nd Separation of N,N,N0 ,N0 -tetraoctyl Distilled Polypropylene Ansari
(III) Am3+ from 3 M diglycolamide water membrane 2.5  et al. 2008
HNO3 and from (TODGA) and N,N-di- 8 Liqui-Cel ®
simulated high- n-hexyl octanamide Extra-Flow
level waste (DHOA) as a modifier in hollow fiber
(SHLW) normal paraffin module (Celgard)
solution hydrocarbon (NPH) as
the carrier solvent
Am/Eu Separation of Bis(2,4,4- 0.1 M H2SO4 PTFE membrane Hoshi
actinides and trimethylpentyl) (Fluoropore, FP et al. 2000
lanthanides dithiophosphinic acid 045 Sumitomo
(Cyanex 301) Electric Ind.),
0.45 mm, 74 %
porosity
La, Ce Selective Tri-n-octylamine (TOA) 0.25 M Hollow fiber Ura
separation of La in kerosene Na2CO3 (Hoechst et al. 2005
(III) from Ce(IV) Celanese
Charlotte, NC
Liqui-Cel ® Extra-
Flow module,
Celgard with
PTFE membranes)
Ce(III) Separation of Ce Tri-n-butylphosphate 1 M HNO3 Cellulose nitrate El-Said
(III) from fission (TBP) in kerosene flat sheet et al. 2002
products during membrane
PUREX process (Sartorius),
(9 M HNO3, 2 M 0.2 mm, porosity
NaBrO3) 70 %
Ce(III) Separation of CMPO; TBP as a Aq. solutions Plate-and-frame Teramoto
cerium from modifier, in dodecane of trisodium module et al. 2000
low-level citrate and
radioactive disodium
waste citrate
Sc, Zr, Nb, Permeation of Bis(2-ethylhexyl) 0.75, 1.0, 2.3 PTFE flat sheet Ambe
Hf, Ce, Pm, rare earth hydrogen phosphate in and 4.0 M et al. 1998
Gd, Yb, Lu elements in SLM decalin HCl
Cs Separation of Di-t-butyl benzo Distilled Polypropylene Mohapatra
cesium from 18 crown 6 carrier water membrane et al. 2004
fission products
of irradiated
uranium
Cs Selective 1,3-Dipropyloxycalix[4] Deionized Polypropylene, Kim
extraction of arene crown ether water Celgard 2400 et al. 2001
cesium ion from (CCE1) and (Hoechst
aqueous 1,3-dipropyloxycalix[4] Celanese Co.),
solutions arene dibenzo crown pore size: 0.04 mm
ether (CCE2) in  0.12 mm,41 %
chloroform porosity
Cs Separation of Calix-[4]-bis Distilled Hollow fiber Kandwal
cesium in 3 M (2,3-naptho)-crown-6 as water module et al. 2011a
HNO3 carrier in
(2-nitrophenyloctyl)
ether and n-dodecane
(continued)
4 Nuclear Waste Processing: Supported Liquid Membranes

Nuclear Waste Processing: Supported Liquid Membranes, Table 1 (continued)


Separated Stripping
radionuclides Application Extracting agent (LM) solution Support Reference
Cs Separation of Chlorinated cobalt 8 M HNO3 Impregnated Mohapatra
cesium from dicarbollide (CCD) in PTFE flat sheet et al. 2010
other phenyl trifluoromethyl membranes,
radionuclides in sulfone (PTMS) 0.45 mm, 72 %
multicomponent porosity
nitric acid (Sartorius)
solution
Cs Recovery of Calix[4]arene- Distilled Polypropylene Kandwal
cesium from bis(2,3-naphtho)crown-6 water, NaOH hollow fiber et al. 2011b
pressurized neutralization
heavy water
reactor (PHWR)
simulated high-
level waste
(SHLW)
Sr Selective 4,40 (50 )di-tert-butyl- Distilled PTFE flat sheets, Rawet
removal of Sr2+ dicyclohexano-18- water pore size: 0.45 mm et al. 2006
from aqueous crown-6 (DtBuCH18C6)
nitrate medium in 1-octanol
Sr Selective Sr Di-tert-butyl- Distilled PTFE membrane Raut
separation from dicyclohexano-18- water et al. 2012
pressurized crown-6 (DTBCH18C6)
heavy water dissolved in a mixture of
reactor simulated 80 % 2-nitrophenyl ether
high-level waste and 20 % n-dodecane
(SHLW)
Sr Separation of 4,4_(5_)di-tert- butyl- Distilled Hollow fiber Kandwal
strontium from dicyclohexano-18- water, NaOH membranes et al. 2012
3 M HNO3 crown-6 (DTBCH18C6) neutralization
90
Sr/Y Y separation Bis-(2-ethylhexy) 3 M HNO3 Nuclear track Happel
from its parent phosphate (HDEHP), microfilters et al. 2003
90
Sr in 0.1 tributylphosphate (TBP)
MHNO3 for
generator
production
90
Y Yttrium 2-ethylhexyl-2- 0.5 M HNO3 PTFE membranes Ramanujam
separation from ethylhexyl phosphonic or 0.5 M HCl et al. 2001
high-level waste acid (KSM017
for application equivalent to PC 88A)
for nuclear
medicine
Tc Removal of Tc 2-nitrophenyl octyl ether 1.5 M HNO3 Flat sheet Chen
(VII) from water (NPOE) polymeric et al. 2001
and concentrated membranes
alkaline
solutions
Tc Separation of Tri-octyl phosphine 0.9 % NaCl Celgard-2400 Yassine
99m
Tc from 99Mo oxide (TOPO) in polypropylene 2000
kerosene film, 0.02 mm,
38 % porosity
Co Separation of 2-ethylhexyl hydrogen H2SO4 PTFE filters Youn
cobalt ions from 2-ethylhexyl (Millipore Co., et al. 1995
water solutions phosphonate HEH(EHP) 0.50 mm, 85 %
in kerosene porosity)
Nuclear Waste Processing: Supported Liquid Membranes 5

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J Radioanal Nucl Chem 236:181–185 ether through thin sheet supported liquid membrane.
Ansari SA, Mohapatra PK, Raut DR, Adya VC, Thulasidas J Membr Sci 187:3–11
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trivalent lanthanides from simulated high-level waste technologies. Wiley-VCH Verlag GmbH & Co.
using hollow fiber-supported liquid membrane. Sep KGaA, Weinheim
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Bayou N, Arous O, Amara M, Kerdjoudj H (2010) Elabo- W (2006) Separation of cobalt-60, strontium-90 and
ration and characterization of a plasticized cellulose cesium-137 radioisotopes by competitive transport
triacetate membrane containing trioctylphosphine across polymer inclusion membranes with organophos-
oxide (TOPO): application to the transport of uranium phorous acids. Desalination 198:149–156
and molybdenum ions. C R Chim 13:1370–1376 Kusumocahyo SP, Kanamori T, Sumaru K, Aomatsu S,
Bhattacharyya A, Mohapatra PK, Hassan PA, Manchanda Matsuyama H, Teramoto M, Shinbo T (2004) Devel-
VK (2011) Studies on the selective Am3+ transport, opment of polymer inclusion membrane based on cel-
irradiation stability and surface morphology of polymer lulose triacetate: carrier-mediated transport of cerium
inclusion membranes containing Cyanex-301 as carrier (III). J Membr Sci 244:251–257
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Chen J, Boerrigter H, Veltkamp AC (2001) Technetium (2004) Uranium transport using a PTFE flat-sheet
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(SLMs) containing 2-nitrophenyl octyl ether (NPOE). carrier. Desalination 163:13–18
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El-Said N, Rahman NA, Borai EH (2002) Modification in Mohapatra PK, Lakshmi DS, Mohan D, Manchanda VK
Purex process using supported liquid membrane sepa- (2006) Uranium pertraction across a PTFE flatsheet
ration of cerium(III) via oxidation to cerium(IV) from membrane containing Aliquat 336 as the carrier. Sep
fission products from nitrate medium by SLM. J Purif Technol 51:24–30
Membr Sci 198:23–31 Mohapatra PK, Bhattacharyya A, Manchanda VK
Happel S, Streng R, Vater P, Ensinger W (2003) Sr/Y (2010) Selective separation of radio-cesium from acidic
separation by supported liquid membranes based on solutions using supported liquid membrane containing
nuclear track micro filters. Radiat Meas 36:761–766 chlorinated cobalt dicarbollide (CDD) in phenyltri-
Hoshi H, Tsuyoshi A, Akiba K (2000) Separation of amer- fluoromethyl sulphone (PTMS). J Hazard Mater
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Nucl Chem 243:621–624 Dakshinamoorthy A (2008) Facilitated transport of Am
Kandwal P, Dixit S, Mukhopadhyay S, Mohapatra PK (III) through a flat-sheet supported liquid membrane
(2011a) Mass transport modeling of Cs(I) through hol- (FSSLM) containing tetra(2-ethyl hexyl)diglycolamide
low fiber supported liquid membrane containing calix- (TEHDGA) as carrier. J Membr Sci 325:158–165
[4]-bis(2,3-naptho)-crown-6 as mobile carrier. Chem Panja S, Mohapatra PK, Tripathi SC, Manchanda VK
Eng J 174:110–116 (2009) Studies on uranium(VI) pertraction across a N,
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efficient supported liquid membrane system for near (2012) Uranium(VI) pertraction across a supported liq-
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hollow fiber-supported liquid membrane and perme- liquid membrane containing N, N-di(2-ethylhexyl)
ability analysis. J Chin Inst Chem Eng 38:489–494 isobutyramide (D2EHIBA) as the carrier. J Membr
Ramanujam A, Achuthan PV, Dhami PS, Kannan R, Sci 272:143–151
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K (2001) Separation of carrier-free 90Y from high Munshi SK, Dey PK (2007) Carrier-mediated transport
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supported liquid membrane: a novel technique for sep- Arai K (2000) Treatment of simulated lo level radioac-
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efficient supported liquid membrane system for selec- Ura P, Prakom R, Weerawat P, Milan HJ (2005) Purely
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N

Nuclear Waste Processing: Pressure- It is used for removal of radionuclides from var-
Driven Membrane Processes ious streams in nuclear power plants: reactor
coolant, floor drains, reactor outage waste, spent
Grażyna Zakrzewska-Kołtuniewicz resin sluice water, the waste from steam genera-
Institute of Nuclear Chemistry and Technology tor chemical cleaning, and fuel cooling pond
(Instytut Chemii i Techniki Ja˛drowej), water. It can be applied for the liquid waste
Warszawa, Poland from research activities and medical applications
(Fig. 2), as well as for cleaning the defense and
reprocessing effluents (IAEA Technical Reports
The pressure-driven membrane processes such as Series 2004). Since RO rejects all dissolved mat-
reverse osmosis (RO), nanofiltration (NF), ultra- ters from water solution, the product from RO
filtration (UF), and microfiltration (MF) are the modules – high-purity water – may be recycled
most commonly used membrane methods of within the nuclear power plant. Big variety of RO
radioactive waste processing. The reasons for a systems is available in the market and various
wide use of membrane methods are numerous: polymeric materials are used for membrane
they are mature technologies with long design manufacturing.
and operation experience, well proven in nuclear Nanofiltration is able to separate monovalent
industry, with broad spectrum of membranes and ions from multivalent ions or organic compounds
membrane modules developed. The variety of from monovalent ions. The best known applica-
pressure-driven membrane processes covers tion of NF is boric acid recovery from reactor
wide spectrum of media: from ionic species to cooling water (Zakrzewska-Trznadel 2008). NF
large particles (Fig. 1). Therefore, they are suit- can be applied for removal of dissolved uranium
able for large number of applications, being flex- ions from wash solutions discharged from fuel
ible in process configurations and system fabrication plants. Integrated with macromolecu-
optimization. They can be easily integrated with lar ligands, NF was applied for separation of
other conventional methods to form efficient lanthanides and actinides (Chitry et al. 2001a)
treatment systems. Pressure-driven membrane and separation of neodymium and gadolinium
processes are especially convenient for the con- isotopes (Chitry et al. 2001b).
centration of large volumes of low and interme- Ultrafiltration is a good pretreatment method
diate level radioactive waste with low salinity before reverse osmosis. It is used for removal of
and low radioactive species content. colloid matters and particles to avoid the fouling
Reverse osmosis, well-developed technology, of RO membranes, as well as alpha-emitting sub-
has found many applications in nuclear industry. stances, namely, actinides, which are often in
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1376-2
2 Nuclear Waste Processing: Pressure-Driven Membrane Processes

Nuclear Waste Processing: Pressure-Driven Membrane Processes, Fig. 1 Pressure-driven membrane


processes – range of application

Nuclear Waste
Processing: Pressure-
Driven Membrane
Processes, Fig. 2 Three-
stage RO plant for the
treatment of institutional
radioactive waste at
Radioactive Waste
Management Plant at
Swierk, Poland

colloidal form. Combined with chelating com- effluents from fuel fabrication plants. The decon-
pounds or dispersed sorbents that bind small tamination factors reported in the literature are in
ions, UF can be applied for removal of dissolved the range of 1000 for a emitters and 100 for b and
radioactive metal ions from diluted aqueous solu- g species, and the overall volume reduction of the
tions. UF membranes reject complexed or sorbed order of 104 is achieved with UF systems. Inor-
ions allowing uncomplexed ions to pass through ganic, ceramic membranes in the region of UF
as permeate. Ultrafiltration may be employed for pore size are offered in the market, which
the treatment of water from fuel storage ponds, enhance the potential of the process.
cleaning the laundry wastes, solvent wash Microfiltration is applied as a pretreatment
liquors, and plutonium evaporator overheads stage before RO or UF; it can be also used sepa-
from reprocessing lines or purification of rately for the concentration of radioactive
Nuclear Waste Processing: Pressure-Driven Membrane Processes 3

suspensions and dewatering of concentrated method for isotopic separation of heavy metals.
sludge. It may be applied with conjunction of Chem Lett 30(8):770–771
IAEA Technical Reports Series No 431 (2004) Applica-
precipitation process to remove various kinds of tion of membrane technologies for liquid radioactive
radionuclides. Both polymeric and inorganic waste processing. International Atomic Energy
membranes are employed for MF process. Agency, Vienna
In spite of intensive studies in the field of Zakrzewska-Kołtuniewicz G (2015) Advancement in
membrane methods for liquid radioactive waste
membrane technologies and continuous develop- processing: current opportunities, challenges, and the
ment of novel processes, the pressure-driven global scenario. In: Pabby AK, Rizvi SSH, Sastre AM
membrane processes remain the leading mem- (eds) Handbook of membrane separations: Handbook
brane methods in nuclear industry Zakrzewska- of membrane separations: chemical, pharmaceutical,
and biotechnological applications. CRC Press/Taylor &
Kołtuniewicz (2015). Francis Group, Boca Raton/London/New York, pp
665–708
Zakrzewska-Trznadel G (2008) Radioactive waste
References processing: advancement in pressure driven processes
and current world scenario. In: Pabby AK, Rizvi SSH,
Sastre AM (eds) Handbook of membrane separations:
Chitry F, Pellet-Rostaing S, Gozzi C, Lemaire M (2001a) chemical, pharmaceutical, and biotechnological appli-
Separation of lanthanides(III) by nanofiltration- cations. CRC Press/Taylor & Francis Group, Boca
complexation in aqueous medium. Sep Sci Technol Raton/London/New York, pp 843–882
36(4):605–618
Chitry F, Pellet-Rostaing S, Vigneau O, Lemaire
M (2001b) Nanofiltration-complexation: a new
N

Nuclear Waste Processing: Thermal of institutional radioactive waste. The decontam-


Processes ination factors for these radionuclides were
44 and 4,336, respectively (Zakrzewska-
Grażyna Zakrzewska-Kołtuniewicz Trznadel et al. 1999). In the closed-loop mem-
Institute of Nuclear Chemistry and Technology brane apparatus, the specific conductivity of the
Instytut Chemii i Techniki Ja˛drowej, Warszawa, retentate does not change, while specific conduc-
Poland tivity of distillate decreases (Fig. 2). In the same
time, radioactivity of the retentate is also stable
(however, small sorption in the unit is observed),
Despite many potential benefits posed by mem- and the radioactivity of distillate is on the natural
brane distillation (MD), the scale of applications background level (Fig. 3). The distillate produced
of this process is still limited. Temperature by MD module is clean water, which can be
gradient-driven membrane processes were devel- reused in the nuclear plant.
oped for concentrating liquid radioactive waste The novel process of MD is advantageous, not
from institutional applications (Chmielewski only because of high decontamination factors and
et al. 2000; Fig. 1). retention factors but also due to the simplicity of
As the MD process is characterized by high the apparatus applied and its ability to utilize
retention of nonvolatile solutes, large decontam- waste heat from power sources such as nuclear
ination factors are expected for radionuclides, reactors. The other advantages of MD are a pos-
which are present in liquid radioactive effluents sibility of running the process to high-solute con-
in mainly ionic form. The process was tested in centrations, sufficient for direct immobilization
laboratory scale and in the pilot plant. High of the waste, a high concentration in one-stage
decontamination was achieved for radionuclides, operations, elimination of high pressures, and
such as 192Ir, 170Tm, 140La, 134Cs, 133Ba, 192mIn, reduction of sorption of radioactive species inside
110m
Ag, and 65Zn, which were completely the membrane pores since pores are filled with
retained by the membrane, as well as for 137Cs water vapor. MD can be easily integrated with
and 60Co, which were predominant components

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1377-2
2 Nuclear Waste Processing: Thermal Processes

other processes to form hybrid systems


(Zakrzewska-Trznadel 2008). Membranes
manufactured from PTFE, PP, or PVDF are
used in the process. The average pore size of the
membrane is 0.2–1.0 mm and the volume porosity
is 70–80 %.
Different configurations were tested: shell-
and-tube capillary, spiral-wound modules, and
plate-and-frame systems with flat sheet mem-
branes (Khayet et al. 2005). All arrangements of
MD are possible to use: direct contact, air gap,
sweep gas, and vacuum membrane distillation;
however, the most convenient configuration for
industrial applications, as well as this selected for
radioactive waste processing, seems to be the
direct contact MD.
Beneficial solution appears application of
membrane distillation in nuclear desalination,
both for radioactive waste treatment and to pro-
duce desalted water (Khayet et al. 2006). Ther-
mally driven process was also proposed for
separation of light isotopes of hydrogen and oxy-
gen for production of heavy water used in
Nuclear Waste Processing: Thermal Processes, CANDU type reactors, and heavy-oxygen water
Fig. 1 Pilot plant for liquid radioactive waste concentra- for applications in nuclear medicine, i.e. PET
tion at Institute of Nuclear Chemistry and Technology,
Warsaw examinations (Zakrzewska-Trznadel et al. 1996;
Chmielewski et al. 2002).

Nuclear Waste 10000


Processing: Thermal
Processes, retentate
Fig. 2 Specific
conductivity of retentate 1000
(µS/cm)

and distillate vs. time


during the concentration of
radioactive waste 100
distillate

10
0 4 8 12 16 20
time (h)
Nuclear Waste Processing: Thermal Processes 3

Nuclear Waste 1000


Processing: Thermal
Processes,
Fig. 3 Specific
radioactivity of retentate retentate
and distillate vs. time 100
during the concentration of

(Bq/dm3)
radioactive waste

10

distillate
1
0 4 8 12 16 20
time (h)

References desalination: part II- experiments with radioactive


solutions. J Nucl Desalination 2:56–73
Chmielewski AG, Zakrzewska-Trznadel G, Zakrzewska-Trznadel G (2008) Radioactive waste
Harasimowicz M, Van Hook WA (2000) The method processing: advancement in pressure driven processes
of radioactive waste treatment. Patent PL nr 179430 and current world scenario. In: Pabby AK, Rizvi SSH,
Chmielewski AG, Dembinski W, Zakrzewska-Trznadel G, Sastre AM (eds) Handbook of membrane separations:
Miljević N, Van Hook A (2002) Stable isotopes – some chemical, pharmaceutical, and biotechnological appli-
new fields of application. Polish Academy of Sciences, cations. CRC Press Taylor & Francis Group, Boca
Lodz Raton, pp 843–882
Khayet M, Mengual JI, Zakrzewska-Trznadel G (2005) Zakrzewska-Trznadel G, Chmielewski AG, Miljević
Direct contact membrane distillation for nuclear desa- N (1996) Separation of protium/deuterium and
lination part I – review of membranes used in mem- oxygen-16/oxygen18 by membrane distillation pro-
brane distillation and methods for their cess. J Membr Sci 113:337–342
characterization. J Nucl Desalination 1:435–449 Zakrzewska-Trznadel G, Harasimowicz M, Chmielewski
Khayet M, Mengual JI, Zakrzewska-Trznadel G (2006) AG (1999) Concentration of radioactive components
Direct contact membrane distillation for nuclear in liquid low-level radioactive waste by membrane
distillation. J Membr Sci 163:257–264
S

Superhydrophobicity species are provided through this property, such


as the reduction of surface contamination and the
Wolfgang M. Sigmund1,2 and Shu-Hau Hsu1 ability of performing underwater respiration or
1
Department of Materials Science and sustaining the impact from raindrops. More
Engineering, University of Florida, Gainesville, details can be found in the section of lotus effect
FL, USA and hairy superhydrophobic surface.
2
Department of Energy Engineering, Hanyang Superhydrophobic surfaces with the highest
University, Seoul, Republic of Korea contact angles are the combination of surface
chemistry and topography. The surface energy
has to be low enough to reduce the adhesion
Superhydrophobicity is a surface phenomenon between water and solid, and furthermore it has
that indicates a very low affinity to water, and, to be rough enough to lower the solid area which
in turn, the surface is very difficult to be wetted. is in contact with water. Multiple scales of rough-
A generally accepted definition of superhydro- ness, namely, hierarchical structures, with addi-
phobicity is to have a water contact angle above tional nanosized roughness existing on the top of
150 and a start-rolling angle lower than 10 at a micron-sized feature, are often needed to
room temperature and ambient pressure. There- achieve superhydrophobicity. More details can
fore, water droplets on superhydrophobic sur- be found in the section of the Cassie-Baxter
faces typically form spherical beads (Fig. 1), Model.
and can be easily shaken away from the surface. Since 2000, interest in superhydrophobicity
For explanation on contact angle, please refer to has not only increased concerning the science
the section of Young’s Model. This extreme behind this unique phenomenon but also
water repellency widely exists in a variety of concerning the design and engineering of such
natural species. Some crucial functions for these superb anti-wetting surfaces. The most prominent

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1378-5
2 Superhydrophobicity

and removed while water droplets roll off the


surface. The consumption of water and energy
is minimized to keep the surface smudge free.
Other potential applications are also related to
the field of energy conservation or environmen-
tally friendly technologies, such as anti-
biofouling, anticorrosion, drag reduction, and
deicing surface.

References

Hsu SH, Sigmund WM (2010) Artificial Hairy Surfaces


Superhydrophobicity, Fig. 1 Water droplet forms a
with a nearly perfect hydrophobic response, Langmuir,
bead on superhydrophobic surface (Image by Hsu SH
26(3):1504–1506
and Sigmund W, University of Florida)
Hsu SH, Woan K, Sigmund WM (2011) Biologically
inspired hairy structures for superhydrophobicity,
effect of superhydrophobicity is the self-cleaning MSE-R: Reports 72, 10:189–201
ability, where dirt can be effortlessly picked up
Y

Young’s Model gSV ¼ gSL þ gLV cos yC (1)

This was first described in Thomas Young’s


Wolfgang M. Sigmund1,2 and Shu-Hau Hsu1
1 essay in 1805. If the value of the static contact
Department of Materials Science and
angle is 0  yc  90 , the liquid tends to spread
Engineering, University of Florida, Gainesville,
on the surface. It is usually referred to as hydro-
FL, USA
2 philic or oleophilic surface in terms of aqueous or
Department of Energy Engineering, Hanyang
oily liquids, respectively. If the value of the con-
University, Seoul, Republic of Korea
tact angle is 90 < yc  180 , the wet area tends
to shrink. It is then referred to as hydrophobic or
oleophobic surface in terms of aqueous or oily
Young’s model is commonly used to illustrate the
liquid, respectively. Surfaces with the water con-
wettability of solid surfaces. To better understand
tact angle between 150 and 180 are usually
this behavior, surface tension or interfacial ten-
called superhydrophobic.
sion has to be introduced. Surface tension is a
tensor that acts perpendicularly to a line on the
surface and is caused by the imbalance of attrac-
tive forces at the surface where surface atoms, Cross-References
molecules, or ions are surrounded by a reduced
number of similar species than those in the inte- ▶ Superhydrophic
rior or have larger distances to their nearest
neighbors. This causes liquid molecules at the
surface to be in an energetically unfavorable
References
state, and therefore the surface generates a force
to minimize its free surface area. When a Hsu SH (2010) Biologically inspired hairy surfaces for
waterdrop rests on a perfectly smooth solid sur- liquid repellency. Doctoral dissertation, University of
face, it forms a spherical cap whose shape is Florida
determined by the balance of the interfacial ten- Young T (1805) An essay on the cohesion of fluids. Phil
Trans R Soc Lond 95:65–87
sions between three different phases (liquid/air/
solid) (Fig. 1). The contact angle (yc) between the
water sphere and solid can be addressed as

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1379-2
2 Young´s Model

Young’s Model, Fig. 1 A gLV


drop of water on solid
surface. The contact angle
(yc) is the balance of three Liquid
different interfacial gSL qc gSV
tensions (Hsu 2010) Substate
W

Wenzel Model where Rf is the surface roughness factor, which is


defined as
Wolfgang M. Sigmund1,2 and Shu-Hau Hsu3
1
Department of Materials Science and Actual area
Rf ¼ (2)
Engineering, University of Florida, Gainesville, Projected area
FL, USA
2
Department of Energy Engineering, Hanyang Combining Wenzel equation with Young’s equa-
University, Seoul, Republic of Korea tion yields
3
Department of Materials Science and
Engineering, University of Florida, Gainesville, cos yw ¼ Rf cos yC (3)
FL, USA
Since the roughness factor is always larger than
unity in practical situations, it is obvious that the
Young’s equation is an oversimplified expression, apparent angle on a roughened surface will
and is only valid for ideally flat surfaces that are become smaller if its intrinsic contact angle on a
atomically smooth and chemically homogeneous. smooth surface is less than 90 . Similarly, the
Conversely, very few solids are atomically flat. apparent contact angle will be larger, if its intrinsic
Wetting on rough surfaces was first considered contact angle is larger than 90 (Fig. 1).
by Wenzel (1936). In the Wenzel state, where the
roughness grooves are completely filled with liq-
uid, the contact angle (yw) can be described by References
 
g  gSL Hsu SH (2010) Biologically inspired hairy surfaces for
cos yw ¼ Rf SV (1) liquid repellency. Doctoral Dissertation, University of
gLV Florida
Wenzel RN (1936) Resistance of solid surfaces to wetting
by water. Ind Eng Chem 28:988–994

# Springer-Verlag Berlin Heidelberg 2013


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1380-2
2 Wenzel Model

Liquid
qw

Substate

Wenzel Model, Fig. 1 Liquid droplet on a rough surface. The contact angle can be predicted by Wenzel model (Hsu
2010)
C

Cassie-Baxter Model where yc is the intrinsic contact angle on the


original smooth surface and fs and fv are the area
Wolfgang M. Sigmund1,2 and Shu-Hau Hsu1 fractions of the solid and vapor on the surface,
1
Department of Materials Science and respectively. Since f s þ f v ¼ 1 and yv = 180
Engineering, University of Florida, Gainesville, (implying that a suspended liquid droplet in air is
FL, USA a perfect sphere), Eq. 1 can be rewritten as
2
Department of Energy Engineering, Hanyang follows:
University, Seoul, Republic of Korea
cos yCB ¼ f s ð cos yc þ 1Þ  1 (2)

The Wenzel regime is usually recognized as From Eq. 2, it can be found that droplets will have
homogeneous wetting, since the liquid a higher apparent contact angle if less area is in
completely penetrates into the grooves. While contact with the solid substrate. The CB equation
under some circumstances, especially the simply indicates the contact angle can be
increase of the surface roughness, vapor pockets increased even when the intrinsic contact angle
may be trapped underneath the liquid yielding a of a liquid on the original smooth surface is less
composite interface. This heterogeneous wetting than 90 .
is usually described by the Cassie-Baxter New developments in the field show that there
(CB) model, from which the apparent contact may need to be taken other considerations for
angle (yCB) is given by equation: (Cassie and contact angles and contact angle hysteresis. It is
Baxter 1944) suggested that the contact line model is a better
approach to predict the superhydrophobicity of
cos yCB ¼ f s cos yc þ f v cos yv (1) surfaces (Gao and McCarthy 2007, 2009)
(Fig. 1).

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1381-4
2 Cassie-Baxter Model

Liquid

q cs

Substate

Cassie-Baxter Model, Fig. 1 Vapor pockets are trapped Cassie-Baxter model (Hsu et al. 2011, reproduced with
between the grooves and the liquid droplet. This state is permission from Elsevier Ltd.)
essential for superhydrophobicity and is described by

References Gao L, McCarthy TJ (2009) An attempt to correct the


faulty intuition perpetuated by the Wenzel and Cassie
Cassie ABD, Baxter S (1944) Wettability of porous sur- “Laws”. Langmuir 25:7249–7255
faces. Trans Faraday Soc 40:546–550 Hsu SH, Woan K, Sigmund W (2011) Biologically
Gao L, McCarthy TJ (2007) How Wenzel and Cassie were inspired hairy structures for superhydrophobicity.
wrong. Langmuir 23:3762–3765 Mater Sci Eng 72:189–201
H

Hairy Superhydrophobic Surface in turn provides a greater resistance to wetting.


The array of tilted pillars increases the pressure
Wolfgang M. Sigmund1,2 and Shu-Hau Hsu1 required to penetrate into the grooves, as the free
1
Department of Materials Science and space between the tilted pillars is reduced, mak-
Engineering, University of Florida, Gainesville, ing them favorable to resisting water.
FL, USA A horizontal array of cylindrical pillars also pro-
2
Department of Energy Engineering, Hanyang vides a greater water resistance (Extrand 2002).
University, Seoul, Republic of Korea Overall, a series of inclined and parallel pillar
arrays is energetically unfavorable for a liquid
to intrude between the pillars parallel to the
Superhydrophobicity not only exists on lotus-like interface.
leaves but also on surfaces comprising high- Figure 1 shows an example of typical hairy
aspect ratio soft hairs. Although the piliferous superhydrophobic surface, water strider’s body
exterior is found in almost all water-repellent and its leg (Hsu 2010). Two different sets of
arthropods and has been noted for over body hair can be usually found from the arthro-
100 years, (Comstock 1887) compared to the pods. Longer hairs, termed macrotrichia, are less
Lotus effect, studies based on this structure are dense with lengths of 20 mm and diameters of
relatively limited. The superhydrophobicity is around1mm, and shorter hairs, termed
dominated by both surface roughness and chem- microtrichia, are approximately 2 mm long and
istry, so as the hairy superhydrophobic surfaces. 100 nm wide. Longer hairs taper to a point from
Surface roughness arises from the arrangement of the base and incline at an angle of 30–45 with
hairs, and, similar to the water-repellent leaves, their tips parallel to the body surface. Shorter
hairs are also covered with a layer of epicuticular hairs are however highly dense and are more
wax that renders the exterior hydrophobic and randomly oriented. The hair is also patterned
prevents the penetration of water. The wax layer with nanoscaled grooves with widths of around
is not only important in water repellency but also 400 nm, thus providing a structure with hierar-
in water retention within the insect’s structure; chical roughness. Many arthropods possessing
removal of the waxy layer will result in rapid hairy integument are reported to have contact
desiccation of the insects (Wigglesworth 1945). angles reaching over 160 , and it provides crucial
The hairs in almost all water-repellent arthro- living functions for the species, such as underwa-
pods are generally arranged as a series of “G” ter respiration, walking on water, or surviving
shapes. Most of the hairs are not only inclined but under rain impact (Bush et al. 2008). More details
curled with their tips parallel to the bodies, which
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1382-3
2 Hairy Superhydrophobic Surface

Hairy Superhydrophobic Surface, Fig. 1 SEM images water repellency. (a) The hair on strider’s abdomen is
of the hair layer of the water strider’s body. The hair tips tilted at around 30–45 relative to the body surface. (b)
are bent inward toward the body to enhance the degree of The hair on strider’s leg (Hsu 2010)

Hairy Superhydrophobic
Surface, Fig. 2 A water
droplet forms a spherical
bead on Lady’s Mantle leaf

on underwater respiration can be found in the Herminghaus 2004). Water droplets are pinned
section of plastron effect. by the hydrophilic trichomes causing high con-
Hairy leaves with a feature similar to lotus tact angle but roll-off angle.
effect are also common. These plants, i.e.,
Lady’s Mantle (Alchemilla vulgaris), exhibit a
plurality of flexible hairs, termed trichomes, on
Cross-References
their leaves and stems (Fig. 2). Water droplets on
the fuzzy leaves can be suspended by the tri-
▶ Lotus Effect
chomes, which effectively prevent the droplets
▶ Plastron Effect
from wetting the leaf. Although the leaf itself
▶ Young’s Model
shows an excellent hydrophobicity, those tri-
chomes are found to be hydrophilic (Otten and
Hairy Superhydrophobic Surface 3

References Hsu SH (2010) Biologically inspired hairy surfaces for


liquid repellency. Doctoral dissertation, University of
Bush JWM, Hu DL, Prakash M (2008) The integument of Florida
water-walking arthropods: form and function. Adv Otten A, Herminghaus S (2004) How plants keep dry: a
Insect Physiol 34:117–192 physicist’s point of view. Langmuir 20:2405–2408
Comstock JH (1887) Note on the respiration of aquatic Wigglesworth VB (1945) Transpiration through the cuti-
bugs. Am Nat 21:577–578 cle of insects. J Exp Biol 21:97–114
Extrand CW (2002) Model for contact angles and hyster-
esis on rough and ultraphobic surfaces. Langmuir
18:7991–7999
H

Hydrophobicity phobos, simply stands for water and fear in Attic


Greek. A hydrophobic surface tends not to be
Wolfgang M. Sigmund1,2 and Shu-Hau Hsu1 dissolved or wetted by water. Water forms dis-
1
Department of Materials Science and tinct droplets on a hydrophobic surface, and their
Engineering, University of Florida, Gainesville, contact angles increase as its hydrophobicity
FL, USA increases. For more details, please refer to the
2
Department of Energy Engineering, Hanyang section of Young’s Model.
University, Seoul, Republic of Korea

Cross-References
Hydrophobicity is the term frequently used in
surface chemistry describing the tendency of ▶ Super-hydrophobicity
moving away from water or aqueous environ-
ment. The name, the combination of hydro- and

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1383-3
L

Lotus Effect since water is usually required for the


germination.
Wolfgang M. Sigmund1 and Shu-Hau Hsu2 The lotus leaf is covered by small protrusions
1
Department of Materials Science and (Fig. 1a) called papillae with their average diam-
Engineering, University of Florida, Gainesville, eter and height about 10 mm. The papillae are
FL, USA further covered by an additional layer of epicu-
2
Department of Energy Engineering, Hanyang ticular waxes, generated from epidermal cells
University, Seoul, Republic of Korea (Fig. 1b). These wax crystals are presented in
submicron size and in crystalline tubules with
water contact angles of about 95–110 , which is
Lotus leaf (Nelumbo nucifera) has become the considered hydrophobic. The epicuticular waxes
epitome of natural superhydrophobic surfaces play a practically important role as they are not
and has long been considered as a sacred symbol only to provide hydrophobicity but to generate an
of purity for thousand years in oriental culture additional roughness in a smaller length of scale
due to its impressive self-cleaning feature, where other than micron-sized bumps. The absence of
leaves remain unsmudged even being immersed wax crystals, i.e., dropping hot water onto the
into muddy water. Water contact angle on lotus leaf, will totally eliminate the superhydro-
leaf is reported above 160 with few degrees of phobicity (Liu et al. 2009). The kind of hierarchi-
roll-off angle. Therefore, lotus effect is some- cal roughness on superhydrophobic surfaces
times a synonym for superhydrophobicity or seems to play a crucial role, but the detailed
self-cleaning nowadays. Although the effect has mechanism is not yet completely clear.
long been noticed for several generations, a sys- A general benefit suggested is to repel both
tematically detailed investigation was not carried macro- and microscope water droplets
out until 1997 where more than 200 water- (Nosonovsky and Bhushan 2007). Surfaces with
repellent plants were studied via scanning elec- only one scale of roughness repelled macroscopic
tron microscopy (Neinhuis and Barthlott 1997). droplets fairly well, while the condensation may
The study reveals the secret of lotus leaf, which, easily form microscopic droplets between the
not surprisingly, attributes to its combination of grooves of the surface structure.
surface roughness and chemical substances.
Hydrophobicity and self-cleaning of lotus leaf
are believed as a mechanism to resist harmful Cross-References
microorganism bounding to the leaf surface,
▶ Young Equation
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1384-3
2 Lotus Effect

Lotus Effect, Fig. 1 SEM micrographs of lotus leaf showing its relatively rough surface covered by small micron-sized
protrusions (a) and submicron-sized wax crystals (b) (Hsu 2010)

References Neinhuis C, Barthlott W (1997) Characterization and dis-


tribution of water-repellent, self-cleaning plant sur-
Hsu SH (2010) Biologically inspired hairy surfaces for faces. Ann Bot 79:667–677
liquid repellency. Doctoral dissertation, University of Nosonovsky M, Bhushan B (2007) Multiscale friction
Florida mechanisms and hierarchical surfaces in nano- and
Liu Y, Chen X, Xin JH (2009) Can superhydrophobic bio-tribology. Mater Sci Eng R 58:162–193
surfaces repel hot water? J Mater Chem 19:5602–5611
P

Plastron Effect plastron air. Earlier observations found that the


collapsing point for most insects occurs in the
Wolfgang M. Sigmund1 and Shu-Hau Hsu2 pressure between 1 and 5 atm (Thorpe and Crisp
1
Department of Materials Science and 1947). With more sophisticated imaging equip-
Engineering, University of Florida, Gainesville, ment, calculations, however, estimated that the
FL, USA hairs should be stable at a pressure up to 40 atm
2
Department of Energy Engineering, Hanyang (Hinton 1976).
University, Seoul, Republic of Korea Nowadays plastron is commonly used to
describe the thin air layer trapped on submerged
surfaces in Cassie-Baxter state. The air layer
Plastron, meaning shielding, was first used in trapped by the superhydrophobic surface is ther-
1910 by zoologist, F. Brocher, referring to a modynamically unstable. Except for a few spe-
layer of gas adhering closely to the body surface cies that actively maintain the trapped air for
between the hairs of underwater Coleoptera fam- breathing the air dissolves into the water. The
ily (Brocher 1909). This air layer serves as an air lotus leaf loses its plastron air within an hour
supply for a variety of arthropods while when immersed to the depth of half meter. The
performing living activities underwater. A well- metastable underwater superhydrophobicity
known example is the water spider (Argyroneta limits its potential applications, such as drag
aquatica), which spends its entire life living reduction or anticorrosion. The lifetime of plas-
underwater (Fig. 1). The hairy structure of the tron is controlled by the mass flux of air into
water spider is thus necessary not only to lower water and is driven by partial gas pressure differ-
the contact area with the water surface but to ence between the interface. The decay of plastron
enable them to breathe when submerged. This generally has two distinct phases. At the initial
activity is consequently termed plastron respira- phase, air diffuses into water through the planar
tion. The gases, oxygen and carbon dioxide, are interface, and its mass flux shows exponential
supplied and removed through the diffusion depth dependence. With further thinning to a
across the bubble surface from the ambient critical thickness, the plastron forms into spheri-
water. The air layer is maintained by an array of cal cup-shaped air bubbles resulting in a rapid
hair with their tips forming pillars lying roughly decay driven by the Laplace pressure (Poetes
parallel to the body. The curvature pressure and et al. 2010). The lifetime of plastron varies with
the mechanical strength of hairs sustain the inter- its surface energy and topography, while detailed
face, while higher ambient hydraulic pressure studies are still very limited to date.
may buckle the hairs causing the collapse of the
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1385-2
2 Plastron Effect

Hinton HE (1976) Plastron respiration in bugs and beetles.


J Insect Physiol 22:1529–1550
Poetes R, Holtzmann K, Franze K, Steiner U (2010) Meta-
stable underwater superhydrophobicity. Phys Rev Lett
105:166104
Seymour RS, Hetz SK (2011) The diving bell and the
spider: the physical gill of Argyroneta aquatica.
J Exp Biol 214:2175–2181
Thorpe WH, Crisp DJ (1947) Studies on plastron respira-
tion.1. The biology of aphelocheirus [Hemiptera,
Aphelocheiridae (Naucoridae)] and the mechanism of
plastron retention. J Exp Biol 24:227–269

Plastron Effect, Fig. 1 Air clinging to the hydrophobic


hairs on the abdomen of a spider away from the diving bell
(Seymour and Hetz 2011)

References

Brocher F (1909) Recherches sur la respiration des


insectes aquatiques adultes. Les Dyticide’s. Ann Biol
Lacustre 4:383–398
P

Porous Silicon density), illumination, and HF concentration dur-


ing etching (Canham 1997). Increasing the cur-
Cameron Shearer rent density causes lateral etching and hence
Institute of Physical Chemistry, University of increasing diameter. Increasing HF concentration
Muenster, Muenster, North Rhine-Westphalia, increases the number of F anions at the solution-
Germany surface interface resulting in a quicker reaction
between the F anion and the holes, producing
pores with smaller diameters and increasing
Porous silicon (pSi), as its name suggests, is bulk porosity (Canham 1997). Etching time affects
silicon that has been etched by some means to the depth of the etch with longer times yielding
form pits (pores) on its surface. Porous silicon is deeper pores (Lehmann 2002).
produced through the chemical, photochemical, HF etching of silicon yields a Si-H-terminated
or electrochemical etching of flat, crystalline sil- surface. These surfaces can be modified using a
icon with fluoride solutions (Canham 1997; number of different chemical reactions; the most
Schmeltzer and Buriak 2005). Galvanostatic common are hydrosilylation and oxidation
anodization of flat silicon is the method most followed by from which a range of surface chem-
often employed to fabricate pSi because it pro- istries can be achieved (Schmeltzer and Buriak
vides greater reliability and selectivity to the sur- 2005; Jane et al. 2009). Porous silicon is an ideal
face produced. Aqueous hydrofluoric acid biomaterial due to its biodegradability, large
(HF) in ethanol is a common etchant used. The internal surface area, and biocompatibility that
ethanol component is used to reduce the surface has found application in biosensing, tissue engi-
tension of the etching solution and allow full neering, and drug delivery applications (Anglin
wetting of the silicon substrate (Schmeltzer and et al. 2004; Jane et al. 2009).
Buriak 2005). The etching process is undertaken Porous silicon membranes are thin layers of
at room temperature in a specially designed etch- pSi with pores open at either end. Fabrication of
ing cell (Fig. 1) made of the fluoride-resistant pSi membranes has been achieved by etching
Teflon. The pores produced are highly one through an entire Si wafer (Searson 1991), by
dimensional and are of random shape (Fig. 2). etching a thin layer of pSi followed by macro-
The fabricated pores formed can be in a range scopically etching from the back side (Cruz
of tuneable sizes from micropores (<5 nm) to et al. 2005), and by the “lift-off” of a pSi layer
mesopores (5–50 nm) to macropores (>50 nm). (Velleman et al. 2010). The “lift-off” procedure
The pore morphology is affected by the current involves the etching of a pSi film to a desired
density, silicon dopant (e.g., boron or phosphorus depth followed by the electropolishing of the
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1391-3
2 Porous Silicon

Porous Silicon,
Fig. 1 Schematic of the
etching cell used for the
anodic etching of silicon

Porous Silicon, Fig. 2 SEM images of (a) top-down view of porous silicon showing the irregularly shaped pores
produced and (b) side-on view of porous silicon still supported on bulk silicon (at bottom)

Porous Silicon,
Fig. 3 Photographs of pSi
membranes (a) attached to
the silicon wafer and (b)
lifted off the silicon wafer
Porous Silicon 3

bottom of the film to liberate it from the bulk fabry-perot films for loading and release of a steroid.
Si. Electropolishing is achieved by increasing Langmuir 20(25):11264–11269
Canham L (1997) Properties of porous silicon. The insti-
the current density and/or decreasing the HF con- tution of electrical engineers. United Kingdom,
centration. The brittle nature of pSi membranes London
makes them unsuitable for commercial mem- Cruz S, Honig-dOrville A, Muller J (2005) Fabrication
brane applications. However, the small pores and optimization of porous silicon substrates for dif-
fusion membrane applications. J Electrochem Soc
make interesting systems for fundamental trans- 152(6):C418–C424
port investigations such as gas (Solanki Jane A, Dronov R, Hodges A, Voelcker NH (2009) Porous
et al. 2004; Cruz et al. 2005) and fluid silicon biosensors on the advance. Trends Biotechnol
(Velleman et al. 2010, Fig. 3). 27(4):230–239
Lehmann V (2002) Electrochemistry of silicon: instru-
mentation, science, materials and applications.
Weinheim, Germany
Cross-References Schmeltzer JM, Buriak JM (2005) Recent developments
in the chemistry and chemical applications of porous
silicon. In: Rao CN, M€ uller A, Cheetham AK (eds)
▶ Biodegradable The chemistry of nanomaterials: synthesis, properties
▶ Biointerface and applications. Wiley, Weinheim, pp 518–550
▶ Porous Alumina Searson PC (1991) Porous silicon membranes. Appl Phys
▶ Silicon Lett 59(7):832–833
Solanki CS, Bilyalov RR, Poortmans J et al (2004) Self-
standing porous silicon films by one-step anodizing.
J Electrochem Soc 151(5):C307
References Velleman L, Shearer CJ, Ellis AV et al (2010) Fabrication
of self-supporting porous silicon membranes and
Anglin EJ, Schwartz MP, Ng VP et al (2004) Engineering tuning transport properties by surface functiona-
the chemistry and nanostructure of porous silicon lization. Nanoscale 2(9):1756–1761
A

Aligned Carbon Nanotube chemical vapor deposition (CVD) (Dai 2001;


Joselevich et al. 2008). Horizontal CNTs can
Cameron Shearer form a dense, flexible, stable mat (called a
School of Chemical and Physical Sciences, “bucky paper”) which can potentially be used as
Flinders University, Adelaide, South Australia, a membrane as the space between the CNTs is
Australia generally quite small (<50 nm) (Dumée
et al. 2010; Sears et al. 2010).
Vertically aligned CNTs can be prepared via
Synonyms the CVD growth of CNTs on pre-patterned sub-
strate supported catalyst nanoparticles. Verti-
A-CNT; Horizontally aligned carbon nanotube; cally aligned CNTs produced via this method
Vertically aligned carbon nanotube have been grown greater than 1 mm in length
(Joselevich et al. 2008). Alignment is enhanced
via the use of a strong electric field such as in
Main Text plasma-enhanced CVD. Vertical alignment is
of importance in the fields of field emission,
Carbon nanotubes (CNTs) are allotropes of car- chemical sensing, and CNT nanofiltration
bon in which the carbon atoms form a hexagonal membranes (Endo et al. 2008; Shearer
sheet of sp2 bonds (analogous to graphite) which et al. 2012). CNT nanofiltration membranes
is seamlessly rolled up into a cylinder that can be are of particular interest as molecular dynamics
microns long but is only nanometers in diameter simulations have shown that water can flow
(Yamamoto et al. 2008). Following typical syn- through CNTs at a remarkable rate (Hummer
thesis procedures, CNTs exist as a tangled web of et al. 2001), while the flow of contaminates is
randomly oriented fibers. For many applications, restricted by the nano-size of the CNT inner
the CNTs are required to be aligned with either pore (1 nm). The fabrication of such a mem-
horizontal or vertical alignment (Fig. 1). brane required vertically aligned CNTs,
Horizontally aligned CNTs are of particular encased within an impermeable matrix such
importance in the generation of field effect tran- that flow can only occur through the CNT
sistors and conductive wires based upon CNTs. inner pore. This is experimentally quite diffi-
CNTs can be horizontally aligned via a range of cult, but a few reports with promising results
processes including spin coating, filtering, mag- have been published (Majumder et al. 2005;
netic field alignment, and drying-induced and Holt et al. 2006; Wu et al. 2010).

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli , L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1392-2
2 Aligned Carbon Nanotube

Aligned Carbon Nanotube, Fig. 1 SEM image CNTs produced via CVD showing (a) randomly entangled, (b)
horizontally aligned, and (c) vertically aligned

Cross-References Endo M, Strano M, Ajayan P (2008) Potential applications


of carbon nanotubes. In: Jorio A, Dresselhaus G,
Dresselhaus MS (eds) Topics in applied physics: car-
▶ Chemical Sensor bon nanotubes. Springer, Berlin, pp 13–61
▶ Field Effect Transistor Holt J, Park H, Wang Y et al (2006) Fast mass transport
▶ Field Emission through sub-2-nanometer carbon nanotubes. Science
▶ Membrane 312:1034
Hummer G, Rasaiah JC, Noworyta JP (2001) Water con-
duction through the hydrophobic channel of a carbon
nanotube. Nature 414(6860):188–190
Joselevich E, Dai H, Liu J et al (2008) Carbon nanotube
References synthesis and organization. In: Jorio A, Dresselhaus G,
Dresselhaus MS (eds) Carbon nanotubes, topics in
Dai H (2001) Nanotube growth and characterization. In: applied physics. Springer-Verlag, Berlin, pp 101–164
Dresselhaus MS, Dresselhaus G, Avouris P (eds) Car- Majumder M, Chopra N, Andrews R, Hinds BJ
bon nanotubes, topics in applied physics. Springer- (2005) Enhanced flow in carbon nanotubes. Nature
Verlag, Berlin, pp 29–53 438:44
Dumée LF, Sears K, Sch€ utz J et al (2010) Characterization Sears K, Dumée L, Sch€ utz J et al (2010) Recent develop-
and evaluation of carbon nanotube bucky-paper mem- ments in carbon nanotube membranes for water puri-
branes for direct contact membrane distillation. fication and gas separation. Mater Lett 3(1):127–149
J Membr Sci 351(1–2):36–43 Shearer C, Fahy A, Barr M et al (2012) Improved field
emission stability from single-walled carbon
Aligned Carbon Nanotube 3

nanotubes chemically attached to silicon. Nanoscale Yamamoto T, Watanabe K, Hernández E (2008) Mechan-
Res Lett 7(1):432 ical properties, thermal stability and heat transport in
Wu J, Paudel KS, Strasinger C et al (2010) Programmable carbon nanotubes. In: Jorio A, Dresselhaus G,
transdermal drug delivery of nicotine using carbon Dresselhaus MS (eds) Carbon nanotubes. Springer,
nanotube membranes. Proc Natl Acad Sci Berlin, pp 165–194
107(26):11698–11702
B

Biointerface which has set the formidable challenge of eluci-


dating the function of the vast amount of genomic
Cameron Shearer information within the genotype of an individual.
School of Chemical and Physical Sciences, A potential medical application of a
Flinders University, Adelaide, South Australia, biointerface is in the ex situ growth of skin/
Australia bone/organ tissue for subsequent transplantation.
Institute of Physical Chemistry, University of For example, burn victims can have their own
Muenster, Muenster, North Rhine-Westphalia, replacement skin grown in a laboratory via the
Germany proliferation of their own epidermal cells upon a
biointerface in a laboratory. Biointerfaces them-
selves can potentially be installed in situ to assist
Synonyms in cell regeneration, such as after surgery. For this
purpose, biodegradable biointerfaces are of par-
Biorecognition substrate ticular interest as they perform their function of
assisting cell regeneration and are then degraded
A biointerface is an interface between biological naturally into nontoxic products which are then
material (e.g., cells, tissue) and a (commonly) excreted (Hook et al. 2006).
synthetic substrate. Biointerfaces call for The scientific study of cells is important to
advanced design and preparation in order to improve fundamental understanding of their
match the sophisticated (bio) recognition ability working process. Biointerfaces are often used as
of biological systems. Specifically this requires experimental platforms to study various proper-
combined topographic, chemical, and viscoelas- ties of cells. For instance, neuronal cells are elec-
tic patterns on surfaces to match proteins at the trically excitable cell that processes and transmits
nm scale and cells at the micrometer scale information through electrical and chemical sig-
(Kasemo 2002). nals. The growth of these cells on specially
Biointerfaces are typically used in the fields of designed biointerfaces has allowed scientists to
immunology, surgery, pathology, pharmacology, directly investigate their signal transmission pro-
and many others either for the proliferation of cess (Robinson et al. 2012).
cells for further application or investigative The fabrication of various biointerfaces is of
study or as a platform for cell manipulation. particular interest for stem cell research. Stem
These studies have become even more topical cells can differentiate into a variety of different
upon completion of the human genome project, cell types depending upon their environment
(Pittenger et al. 1999). Therefore, the careful
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1393-3
2 Biointerface

design of particular biointerfaces can promote References


stem cell differentiation into a desired cell type.
For example, stem cells adsorbed on harder sur- Engler AJ, Sen S, Sweeney HL, Discher DE (2006) Matrix
elasticity directs stem cell lineage specification. Cell
faces tend to differentiate into bone-like cells
126(4):677–689
(Engler et al. 2006). Hook AL, Thissen H, Voelcker NH (2006) Surface manip-
ulation of biomolecules for cell microarray applica-
tions. Trends Biotechnol 24(10):471–477
Kasemo B (2002) Biological surface science. Surf Sci
Cross-References 500(1–3):656–677
Pittenger MF, Mackay AM, Beck SC et al (1999)
Multilineage potential of adult human mesenchymal
▶ Biosensor stem cells. Science 284(5411):143–147
▶ Stem Cell Robinson JT, Jorgolli M, Shalek AK et al (2012) Vertical
▶ Tissue Engineering nanowire electrode arrays as a scalable platform for
intracellular interfacing to neuronal circuits. Nat
Nanotechnol 7(3):180–184
B

Biosensor-Based Membrane Membrane-based biosensors operate by


reporting changes in ionic conduction through a
Cameron Shearer molecular membrane. These membranes consist
School of Chemical and Physical Sciences, of one or more lipid bilayer membranes, mimick-
Flinders University, Adelaide, South Australia, ing cell walls, upon a conducting (often gold)
Australia substrate (Cornell 2002). Many schemes have
Institute of Physical Chemistry, University of been reported for modulating the membrane ion
Muenster, Muenster, North Rhine-Westphalia, conduction in response to the presence of a spe-
Germany cific target analyte. The most common
membrane-based biosensor was introduced by
Cornell et al. where a mobile biological ion chan-
Synonym nel, initially gramicidin A, is tethered to an anti-
body of interest (Cornell et al. 1997). Under
Membranes for biosensors standard conditions, the ion channel is mobile
throughout the membrane and predominantly
A biosensor is an analytical device used for the exists in a dimer arrangement with a substrate-
immobilized ion channel. Upon introduction of
quantitative and qualitative detection of a specific the target analyte, the analyte binds to both an
analyte. A biosensor broadly consists of three immobilized antibody and the antibody tethered
main components: the biological sensing element to the ion channel resulting in a conformational
which specifically interacts with the analyte, the change of the ion channels, reducing conductance
transducer which is used to convert the signal through the membrane (Cornell et al. 1997; Cor-
from the bioelement-analyte interaction into a nell 2002). From the change in conductance, a
signal which is readable and reportable by the quantitative value of the amount of analyte pre-
third component, the reading device (Fig. 1). sent can be calculated. Membrane biosensors are

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1394-3
2 Biosensor-Based Membrane

Biosensor-Based Membrane, Fig. 1 Schematic of basic mechanism of a membrane-based biosensor based upon the
change in conductance upon interaction between an antibody tethered to the ion channel and target analyte (antigen)

promising for a range of diagnostic studies as the References


lipid membrane environment is ideal for the long-
term storage of biological sensing elements Cornell BA (2002) Membrane-based biosensors,
Chapter 15. In: Frances SL, Chris ART (eds) Optical
(Oh et al. 2008).
biosensors. Elsevier, Amsterdam, pp 457–495
Cornell BA, Braach-Maksvytis VLB, King LG
et al (1997) A biosensor that uses ion-channel
Cross-References switches. Nature 387(6633):580–583
Oh SY, Cornell B, Smith D et al (2008) Rapid detection of
influenza a virus in clinical samples using an ion chan-
▶ Biosensor nel switch biosensor. Biosens Bioelectron
▶ Cell Membrane 23(7):1161–1165
▶ Lipid Bilayer
P

Polyacrylonitrile (PAN) close to the one at which cyclization starts; there-


fore, PAN can be only processed to fibers by dry
Alexey Volkov or wet spinning. Besides homopolymer, PAN
A.V.Topchiev Institute of Petrochemical copolymers can be used in order to improve car-
Synthesis, Russian Academy of Sciences (TIPS bon fiber quality. Carbon fibers have a number of
RAS), Moscow, Russian Federation advantages like low density, high stiffness, good
chemical and temperature resistance. As a result
carbon fibers are widely used in production of
Polyacrylonitrile (PAN) is semicrystalline ther- novel light-weight composite materials with
moplastic polymer (see Fig. 1 for structural for- high mechanical properties for different applica-
mula of PAN), which is synthesized by radical tions like aerospace industry, machinery and mil-
polymerization in the presence of conventional itary applications, sports, and other applications
initiators, for example, peroxides. There are six (Gupta et al. 1991).
different technologies of production of monomer, Different copolymers of acrylonitrile offer a
acrylonitrile: (a) from ethylene via ethylene large family of materials for different applica-
oxide and ethylene cyanohydrins, (b) oxidative tions. Acrylonitrile-butadiene rubber with acry-
ammonolysis of propylene or propane, (c) from lonitrile content from 20 % to 50 % is known as
acetylene and hydrocyanic acid, (d) from ethyl- nitrile rubber that has high oil and abrasion resis-
ene via acetaldehyde and hydroxynitrile, (e) from tance. Copolymer of acrylonitrile with butadiene
propylene and nitrogen oxide, and (f) from ethyl- and styrene is a famous ABS plastic that is exten-
ene, hydrocyanic acid, and oxygen. PAN has a sively used in different applications such as the
good resistance in a wide range of organic sol- automotive industry (e.g., bumpers), different
vents: insoluble in hydrocarbons, chlorinated plastic carcass, parts, and goods. Acrylonitrile
hydrocarbons, ketones, diethyl ether, and aceto- and butadiene provide good hardness, while
nitrile (Mark 2009). Major application of PAN is incorporated rubbery particles offer shock absor-
textile fibers. bance that makes this material less brittle. In
When homopolymer PAN is heated above addition, polar groups of acrylonitrile also pro-
180–200  C, the autocatalytic reaction of cycli- vide interchain bonding to improve mechanical
zation takes place through a free radical mecha- properties and good dimension stability. ABS has
nism (see Fig. 2). Further heat treatment leads to
carbonization of initial material. PAN-based Polyacrylonitrile (PAN), [ CH2 CH ]n
fibers are the main raw material for carbon fiber Fig. 1 Structural formula
of polyacrylonitrile C N
production. Polymer softening temperature is
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1398-1
2 Polyacrylonitrile (PAN)

Polyacrylonitrile (PAN),
T >200°C
Fig. 2 Radical mechanism
of polyacrylonitrile · ·
N N N N· N N N N· N
cyclization

good chemical stability and low water adsorption support for fabrication of thin film composite
and can be operated at low and high temperatures. membranes for gas and vapor separations,
ABS can be processed with standard methods pervaporation and organic solvent nanofiltration.
(Rosato et al. 2000). Several companies have manufactured thin film
PAN has been widely used as a membrane composite membranes based on PAN porous sup-
material. Regarding transport properties, PAN ports over the years.
belongs to the group of extra low permeable
(barrier) polymers (e.g., P(CO2)~10 Barrer).
Due to high chemical stability, PAN is used for References
fabrication of micro- and ultrafiltration mem-
branes both for aqueous and nonaqueous applica- Gupta AK, Paliwal DK, Bajaj P (1991) Acrylic precursors
for carbon fibers. J Macromol Sci C 31:1–89
tions. These flat membranes are fabricated on a
Mark JE (2009) Polymer data handbook, 2nd edn. Oxford
nonwoven by a phase inversion process. It is University Press, New York
worth to mention, that PAN ultrafiltration mem- Rosato DV, Rosato MG, Rosato DV (2000) Concise ency-
branes are attractive for use as an efficient porous clopedia of plastics. Kluwer
P

Polyacrylonitrile Membrane PAN membranes have attracted much atten-


tion due to a variety of excellent characteristics,
George Dibrov which include thermal stability and tolerance to
A.V. Topchiev Institute of Petrochemical most solvents, atmosphere, bacteria, and photo
Synthesis, Russian Academy of Sciences, irradiation. Therefore, their exploitation also
Moscow, Russia covers many fields in micro- and ultrafiltration,
pervaporation, nanofiltration, reverse osmosis
like water treatment, enzyme immobilization,
The majority of commercial methods of produc- hemodialysis, concentration of whey or protein,
tion of polyacrylonitrile (PAN) are based on free concentration of oil/water mixtures, etc. PAN
radical polymerization of acrylonitrile (Fig. 1). membranes demonstrate high stability against
Chemical and physical properties of PAN chemical cleaning agents and resistance to
(Andrady 1999, Scharnagl and Buschatz 2001): sodium hypochlorite, citric acid, weak alkaline
solutions, hydrolysis, and oxidation. PAN is
• Melting point: 317  C highly crystalline and relatively hydrophilic
• Glass transition temperature: 87–125  C (calc. surface tension is 44 dynes/cm) and is
• Decomposition temperature: >250  C usually copolymerized with more hydrophilic
• Density: 1.17 g/cm3 monomers to improve processability and to
• Solubility: DMF, DMSO, DMAc, NMP, make it less brittle.
dioxanone, chloroacetonitrile, dimethyl phos- Preparation of PAN membranes is possible by
phite, dimethyl sulfone, ethylene carbonate, phase inversion from its solutions. PAN mem-
y-butyrolactone, conc. sulfuric and nitric branes for ultra- and microfiltration are devel-
acid, and conc. salt solutions of LiBr or oped by GKSS (Scharnagl and Buschatz 2001).
NaCNS in water Different membrane morphologies varying from
• Water uptake: 1–2.4 % (25  C, 65 % rel. large finger-like pores to homogeneous micropo-
humidity) rous structures can be obtained. The change from
• Good resistance against mineral acids and the finger-like pores to globular ones enhances
weak alkaline solutions, moderate against the pressure stability of membranes, which is
strong alkalines favorable to the use of membranes as supporting
• Permeability coefficient P(m3(STP)  m  (s  material for composite membranes.
m2  Pa) 1  109) of unplasticized film at The flux of the membranes can be adjusted
25 oC: P(O2) = 0.00015, P(CO2) = 0.00060, between 100 up to nearly 2000 l  (m2  h 
P(H2O) = 230
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1399-1
2 Polyacrylonitrile Membrane

Polyacrylonitrile copolymers are also produced by Millipore and


Membrane, Fig. 1 The Applied Membranes Inc.
chemical structure of the
polyacrylonitrile
PAN can be chemically cross-linked with and
repeat unit without the change in the porous structure of the
membrane (Nunes and Peinemann 2001). The
surface of PAN membranes can be modified by
plasma or conversion of nitrile groups (Ulbricht
bar) 1 with high rejection. By varying the forma- 2006).
tion parameters, a wide spectrum of membranes
with different average pore diameters
(d50 = 2–70 nm) can be produced. PAN mem- Cross-References
branes are used in a plate-and-frame module
developed in the GKSS research center and now ▶ Plasma Functionalization by Stephanie
sold by Amafilter. This module is applicable to Roualdes
nano-, ultra-, and microfiltration and also appro- ▶ Polyacrylonitrile (PAN) by A. Volkov
priate for high values of suspended solids. For
water reuse, the PAN membranes are also used in
Rochem FM-modules. References
Microza ® hollow fiber ultrafiltration modules
produced by Pall Corporation feature unique Andrady AL (1999) In: Mark JE (ed) Polymer data hand-
double-skinned polyacrylonitrile (PAN) mem- book. Oxford University Press, pp 254–257
Nunes SP, Peinemann K-V (2001) Membrane technology
branes with dense internal layer. The modules in the chemical industry. Wiley-VCH Verlag GmbH,
are used in a range of pharmaceutical applica- Weinheim, p 26
tions especially in purification and processing of Scharnagl N, Buschatz H (2001) Polyacrylonitrile (PAN)
aqueous enzymes and protein solutions, raw membranes for ultra- and microfiltration. Desalination
139:191–198
water pretreatment to pharmaceutical water puri- Ulbricht M (2006) Advanced functional polymer mem-
fication plant. UF membranes from PAN and its branes. Polymer 47:2217–2262
P

Polydimethylsiloxane (PDMS) and conversion degree of cross-linking reaction.


As a result, PDMS is widely used as a sealing
Alexey Volkov material (e.g., O-rings) with adjustable hardness
A.V. Topchiev Institute of Petrochemical and solvent stability.
Synthesis Russian Academy of Sciences (TIPS High inertness in physiological environment
RAS), Moscow, Russia makes it possible to use this material in different
biomedical applications including soft matrix for
drug delivery, microfluidics devices,
Polydimethylsiloxane (PDMS) is the most known microstamping of biological compounds, cos-
organosilicon rubbery polymer and its glass tran- metics, wound dressing, parts of different
sition temperature is about 150  C. PDMS, devices, coating of catheters, and silicone breast
often referred to as “silicone rubber,” can be implants. PDMS is a hydrophobic material with a
polymerized from different monomers by hydro- contact angle of distilled water of about 110 . By
lysis and anionic, cationic, emulsion, and radia- plasma oxidation or UV radiation, the polymer
tion polymerization process (Mark 2009). This surface can be hydrophilized allowing to
polymer is a transparent material with high ther- decrease water contact angle down to 0 for
mal and UV resistance. As an oligomer, PDMS is improvement of cells adhesion, assembling of
widely used as lubricants, greases, heat transfer microdevices (adhesion between PDMS replica
liquids, and hydraulic liquids due to its viscoelas- and glass substrate by covalent bonds), and its
tic properties (Mark 2009) (Fig. 1). wetting by physiological fluids (Nahmias and
PDMS can be poured in a mold and then cross- Bhatia 2009; Ratner et al. 1996).
linked for its hardening allowing to obtain an PDMS is used as adhesive material, particu-
exact replica of the objects of different sizes and larly, pressure-sensitive materials. Due to good
shapes with imprinted features on macro- and dielectric properties, PDMS is also used for
micro-levels (known as “soft lithography”). dielectric encapsulation. PDMS is extensively
Hydrosilylation reaction between polymeric utilized as a polymer matrix for further incorpo-
chain and cross-linker like tetrakis ration of different kinds of fillers (including fab-
(dimethylsiloxy)silane by thermal or UV initia- rication of mixed matrix membranes);
tion allows to cross-link PDMS and, thus, control incorporated fillers can provide additional cross-
polymer solvent resistance and mechanical prop- linking since strong polymer adsorption of filler
erties. As an example, Young’s modulus of surface leads to lower macro-chain mobility
PDMS can be varied in the range of (known as a “physical cross-linking”).
50–8000 kPa by changing of cross-linker content
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1400-1
2 Polydimethylsiloxane (PDMS)

Polydimethylsiloxane CH3 References


(PDMS), Fig. 1 Structural
[ Si O ]n
formula of PDMS Freeman B, Yampolskii Y, Pinnau I (2006) Materials
CH3 science of membranes for gas and vapor separation.
Wiley, Chichester
Mark JE (2009) Polymer data handbook, 2nd edn. Oxford
PDMS exhibits the highest values of gas and University Press, Oxford
vapor permeabilities among rubbery polymers. Nahmias Y, Bhatia SN (2009) Microdevices in biology
By this reason, it has been extensively studied and medicine. Artech House, Norwood
as a membrane material for different applica- Ratner BD, Hoffman AS, Schoen FJ, Lemons JE
(1996) Biomaterials science: an introduction to mate-
tions, namely, gas and vapor separation rials in medicine. Elsevier Science, Amsterdam
(Freeman et al. 2006), organophilic Vane L (2005) A review of pervaporation for product
pervaporation (e.g., bioalcohols recovery from recovery from biomass fermentation processes.
fermentation broth) (Vane 2005), and organic J Chem Technol Biotechnol 80:603–629
Volkov AV, Korneeva GA, Tereshchenko GF
solvent nanofiltration (Volkov et al. 2008). (2008) Organic solvent nanofiltration: prospects and
PDMS can be used to fabricate hollow fiber, application. Russ Chem Rev 77:983–993
tubular, unsupported sheet, or thin-layer
supported sheet membranes. Several companies
have manufactured thin PDMS supported mem-
branes over the years.
P

Polydimethylsiloxane Membrane different types of prepolymer solution and cross-


linking agent and the chosen ratio. Mixed gas
George Dibrov permeabilities deviate from the pure gas
A.V. Topchiev Institute of Petrochemical permeabilities.
Synthesis, Russian Academy of Sciences, The differences in permeability of vapor
Moscow, Russia molecules through PDMS are mostly governed
by their solubility coefficients rather than their
diffusivity coefficients. Penetrant solubility in
Poly(dimethylsiloxane) [PDMS] is often rubbery polymers frequently increases with
referred to as the “silicone rubber.” In the pressure, particularly for organic vapor pene-
PDMS structure (Fig. 1), the (–Si–O–Si–) back- trants, leading to a corresponding increase in
bone is highly flexible compared to many other permeability. As a result of the interaction
rubbery polymers, and interactions between the between these factors, the permeability coeffi-
individual PDMS segments are relatively weak. cients of low-sorbing penetrants, such as H2,
Consequently, PDMS has one of the lowest which do not plasticize PDMS and have essen-
glass-transition temperatures for polymers of tially pressure-independent solubility coeffi-
127  C, which allows long-range segmental cients, decrease very slightly with increasing
motions even at very low temperatures resulting penetrant pressure. In contrast, the permeabil-
in one of the lowest diffusivity selectivity for ity coefficients of more soluble penetrants, such
permeation. as C3H8, which induce significant plasticization
PDMS can be used to fabricate hollow fiber; and have solubility coefficients that also
tubular, unsupported sheet; or thin layer- increase with pressure, increase with increasing
supported sheet membranes. PDMS also has pressure (Merkel et al. 2000).
very interesting properties as a membrane mate- PDMS is the current benchmark hydrophobic
rial, and these properties have been utilized for a pervaporation membrane material used, for
long time in membrane technology practice. Sil- instance, in the removal of VOC components
icone rubber is extremely permeable and has from aqueous streams. Several companies have
adequate vapor/inert gas selectivity for the most manufactured thin PDMS-supported membranes
applications (Table 1). The values may vary for over the years. At present, Membrane

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1401-1
2 Polydimethylsiloxane Membrane

Polydimethylsiloxane to 10. Butanol–water separation factors for


Membrane, Fig. 1 The CH3
PDMS also cover a fairly broad range, from
chemical structure of the
poly(dimethylsiloxane)-
40 to 60. PDMS will, at least for the near term,
Si−O
repeating unit continue to be the dominant organic membrane
material for the recovery of alcohols from water
CH3
n (Vane 2005).
PDMS coatings are applied on a large scale in
solvent-resistant nanofiltration to separate low
Polydimethylsiloxane Membrane, Table 1 Perme-
ability and selectivity data of different gasses and vapors in molecular weight components from solvents
PDMS RTV 615 (General Electric), measured at 40  C such as toluene. PDMS coatings are applied to
(Blume et al. 1991). 1 barrer = 1  10 10 cm3(STP)  cm  plug defects in gas separation membranes. In all
(cm  sec  cmHg) 1 these examples, the high permeability of PDMS
Permeability, Ideal selectivity is exploited (de Jong et al. 2006).
Gas/vapor barrer over N2
N2 280 –
O2 600 2
CO2 3200 12 References
H2O 23,000 80
C2H5OH 45,000 160 Blume I, Schwering PJF, Mulder MHV, Smolders CA
Chloroform 283,000 1000 (1991) Vapour sorption and permeation properties of
poly(dimethylsiloxane) films. J Membr Sci 61:85–97
Toluene 1,460,000 5200
de Jong J, Lammertink RGH, Wessling M (2006) Mem-
branes and microfluidics: a review. Lab Chip
6:1125–1139
Merkel TC, Bondar VI, Nagai K, Freeman BD, Pinnau
I (2000) Gas sorption, diffusion, and permeation in
Technology and Research (MTR), Inc., of Menlo poly(dimethylsiloxane). J Polym Sci B 38:415–434
Park, CA, is the leading supplier, manufacturing Vane LM (2005) A review of pervaporation for product
spiral wound modules out of their supported sil- recovery from biomass fermentation processes.
icone rubber membranes. Ethanol–water separa- J Chem Technol Biotechnol 80:603–629
tion factor for PDMS membranes ranges from 4.4
L

Liquid Permeability In some cases, the liquid permeability can be a


function of transmembrane pressure, especially if
Alexey Volkov the membrane material of top layer has a notice-
A.V. Topchiev Institute of Petrochemical able affinity to the solvent like for organic solvent
Synthesis Russian Academy of Sciences (TIPS nanofiltration. Then, increase of pressure differ-
RAS), Moscow, Russian Federation ence across the membrane could lead to partial
compaction of swollen polymer matrix resulting
in some decline of liquid permeability (Volkov
Liquid permeability is a liquid flux normalized by et al. 2008). This is typically a reversible effect,
driving force – applied pressure difference across and the membrane recovers its transport proper-
the membrane. Liquid permeability can be ties, while the pressure is reduced again. How-
expressed in volumetric or gravimetric ever, if it is accompanied by collapsing of the
units – [l/(m2hbar)] or [kg/(m2hbar)], respec- membrane porous structure or transformation of
tively. This parameter is used to characterize the membrane morphology (e.g., as a result of chem-
membrane productivity and passage of pure sol- ical cleaning), the change in liquid permeability
vent or solution, in liquid separation process such is irreversible. In a case of membrane fouling,
as micro-, ultra-, and nanofiltration, reverse and there could be a combination of reversible and
forward osmosis, or hybrid processes like mem- irreversible decline in liquid permeability, and
branes for fuel cell. For commercial membranes partial recovery of membrane performance is
liquid permeability is usually given by manufac- possible after regeneration stage (Drioli and
turers along with value of molecular weight cut- Giorno 2010).
off (MWCO); the last one is characterized the Liquid permeability can be determined from
ability of the membrane to reject the solutes filtration experiments in dead-end or cross-flow
with certain molecular weight. Since it is already regimes. Ideally, no difference between two
normalized by driving force of the process, liquid regimes shall be expected for filtration of pure
permeability shall be most likely constant value solvents or dilute solutions of solutes with no
for specific membrane in certain range of oper- specific interaction with membrane material.
ated pressures at constant feed composition and Meanwhile, it is preferable to carry out the filtra-
temperature. Due to its uniformity, this parameter tion test in cross-flow membrane cell with high
allows to compare performance of diverse num- linear velocity in order to minimize concentration
ber of membranes between each other, tested in polarization effect or membrane fouling during
accordance with different filtration protocols. the filtration of real mixtures (e.g., ground or
wastewater).
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1402-1
2 Liquid Permeability

References Volkov AV, Korneeva GA, Tereshchenko GF


(2008) Organic solvent nanofiltration: prospects and
Drioli E, Giorno L (2010) Comprehensive membrane sci- applications. Russ Chem Rev 77:983–993
ence and engineering, vol 1. Elsevier, Kidlington
M

Membrane Collapsing nonaqueous media, it is recommended to replace


the preserve solution by a number of solvents or
Alexey Volkov its mixtures in order to provide stepwise change
A.V. Topchiev Institute of Petrochemical of solvent surface tension. Non-proper solvent
Synthesis Russian Academy of Sciences exchange could lead to noticeable deviation in
(TIPS RAS), Moscow, Russian Federation membrane performance (Volkov et al. 2008).
Since the porous structure of the selective or
support layers could have a limited mechanical
Membrane collapsing is irreversible changing in stability, the membrane manufacturers usually
the membrane structure (porous structure) as a provide the information about the maximum
result of external factors. Membrane collapsing is transmembrane pressure at which the membrane
mostly typical for the membranes with a porous still exhibits the claimed characteristics. It should
structure that artificially forms during the mem- be mentioned that increase of polymer segments
brane casting (e.g., by phase inversion). Mem- mobility (e.g., transition from glassy to rubbery
brane collapsing can take place mainly in two state) or membrane swelling (polymer plasticiza-
following cases: (i) drying or non-proper replace- tion) may also lead to membrane collapsing; it is
ment of solvent/non-solvent contained in the commonly observed for high-pressure gas sepa-
membrane and (ii) high transmembrane pressure ration or organic solvent nanofiltration (Nunes
that exceeds mechanical stability of used mem- and Peinemann 2006). Figure 1 illustrates typical
brane material. The former one is mostly typical example of collapsing of membrane porous struc-
for NF or RO membranes. To preserve a fine ture as a result of applying of high transmem-
(porous) structure of selective layer, RO/NF brane pressure that exceeds the mechanical
membranes are commonly impregnated by non- stability of the support layer.
volatile solvent like glycerin or supplied in a wet In a case of the polymer with intrinsic micro-
state (in preserve solution) (Mallevialle and porosity, the change in porous structure is
Odendaal 1996). Once the membrane is dried, referred as partial relaxation of free-volume
the membrane cannot retrieve its initial filtration structure also called as a physical aging. Mem-
characteristics due to dramatic irreversible brane can be also collapsed as a whole construc-
changes within the structure of selective layer. tion if high pressure is applied on shell side
Therefore, the membranes are installed in a wet (outside) of hollow fiber membrane.
state and then preserve agent is washed out during
filtration of pure water (membrane pretreatment).
If the membrane should be operated in
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1403-2
2 Membrane Collapsing

Membrane Collapsing, Fig. 1 Collapsing of membrane porous structure: initial membrane (left), collapsed mem-
brane after TMP of 20 bar (right)

References Nunes SP, Peinemann K-V (2006) Membrane technology:


in the chemical industry. WILEY-VCH, Wenheim
Mallevialle JA, Odendaal PE (1996) Water treatment Volkov AV, Korneeva GA, Tereshchenko GF (2008)
membrane processes. American Water Works Associ- Organic solvent nanofiltration: prospects and applica-
ation, Denver tions. Russ Chem Rev 77:983–993
M

Membrane Compaction transmembrane pressure. Membrane compaction


cannot be avoided, but its effect on membrane
Alexey Volkov performance can be controlled; moreover, the
A.V. Topchiev Institute of Petrochemical initial membrane compaction has a greater
Synthesis, Russian Federation, Russian Academy impact on the membrane. From this end, the
of Sciences (TIPS RAS), Moscow, Russia membrane manufactures quite often provide the
protocol of preliminary membrane conditioning
that has to be followed in order to guarantee
Membrane compaction can be considered as a claimed membrane characteristics.
compression of the membrane under applied Membrane compaction as a physical compres-
pressure resulting in decline of transport charac- sion can have reversible, partially reversible or
teristics of the membrane. Membrane compac- irreversible effect on membrane structure. The
tion is quite commonly observed phenomena, membrane collapsing is one of the examples of
especially decrease of initial membrane transport irreversible membrane compaction, and this
parameters in pressure driving processes like gas effect is attributed to mechanical destruction of
separation or membrane filtration. Typically, porous structure of the membrane as a result of
increase pressure drop across the membrane applied pressure. Increase of polymer segment
leads to more pronounced effect of membrane mobility (e.g., transition from glassy to rubbery
compaction. If the membrane is already state) or membrane swelling (polymer plasticiza-
compacted at the operated pressure, steady-state tion) may also lead to more pronounced effect of
performance can be expected. However, the flux membrane compaction under applied pressure; it
decline over the time can be also attributed to is commonly observed for high-pressure gas sep-
membrane fouling, which is known as a partial aration or organic solvent nanofiltration (Nunes
blockage of membrane surface and/or pores and Peinemann 2006). Figure 1 illustrates an
inside of the membrane by components of the example of reversible membrane compaction,
feed. Unfortunately, it is difficult to distinguish when the membrane is recovering its transport
the effect of membrane compaction from mem- properties with a decrease of the transmembrane
brane fouling, especially, during the operation pressure; as can be seen, the normalized liquid
with multicomponent mixtures. permeability is a function of pressure here.
For minimization of the time required for pre-
liminary membrane compaction, it is
recommended to start experiment with the
highest pressure and then stepwise decrease the
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1404-2
2 Membrane Compaction

Membrane Compaction, 40
Fig. 1 Effect of reversible
membrane compaction on
the ethanol permeability
through dense membrane of

PEtOH, 10−7 kg·m/m2·h·bar


30
PTMSP: three filtration
series in which the
transmembrane pressure
was reduced from 200 (■),
20
150 (●), or 100 bar (~),
respectively (Grekhov
et al. 2012)

10

0
0 50 100 150 200
Pressure, bar

References measurements in a wide range of trans-membrane


pressures. J Membr Sci 390–391:160–163
Grekhov A, Belogorlov A, Yushkin A, Volkov A (2012) Nunes SP, Peinemann K-V (2006) Membrane technology:
New express dynamic technique for liquid permeation in the chemical industry. WILEY-VCH, Wenheim
P

Pressure Decay Method the gas J through the membrane surface A over
the time period Dt can be described as a function
Alexey Volkov of pressure drop in the following equation with
A.V. Topchiev Institute of Petrochemical approximation of ideal gas law:
Synthesis, Russian Federation, Russian Academy
of Sciences (TIPS RAS), Moscow, Russia  V upstream  Dp
J mole=m2  h ¼
R  T  A  Dt

Pressure decay method is one of the standard where R is universal gas constant and T is tem-
experimental techniques for characterization of perature. The method accuracy can be improved
membranes and membrane materials in terms of by avoiding any temperature fluctuations (e.g., in
sorption, diffusivity, or permeance; this method case of gas expansion) during single measure-
has a rather high sensitivity (Ferrari et al. 2010; ment and proper selection of highly sensitive
Mulder 1996). The principle of this method is and accurate pressure indicator(s) for required
based on estimation of amount of molecules pressure range.
sorbed or permeated through the membrane by The drawback of this method is that the driv-
monitoring of pressure decay in a chamber with a ing force across the membrane is continuously
constant known volume, where the membrane is changing during the single test since the upstream
placed. The amount of gas or vapor sorbed by side is isolated from the gas supply. However, it
membrane material at a given pressure is deter- is possible to consider a constant transmembrane
mined by the difference between initial and pressure difference if the pressure drop for single
actual pressures; for sorption experiments, the test is negligible in comparison with absolute
actual pressure is equilibrium one. Mass flow pressure in upstream side. On the other hand,
through the membrane is determined by monitor- such a pressure drop value should be sufficiently
ing of pressure decay in a chamber above the high enough to eliminate the undesired effect of
membrane with a constant volume (upstream temperature fluctuation and instrumental noise.
side) in time. This technique is more commonly From this end, the upstream side typically
used for measurement of gas transport due to includes two or more vessels with different cali-
higher values of compression coefficients, and brated volumes (see Fig. 1), so the overall volume
the schematic view of this experimental setup is can be adjusted by connecting one of the vessels
shown in Fig. 1. or its combination to the main line in order to
If the volume of upstream side Vupstream is measure the membranes with different
already calibrated and known, the mole flow of
# Springer-Verlag Berlin Heidelberg 2013
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1405-1
2 Pressure Decay Method

membrane or not proper sealing would be indi-


V2 cated by noticeable rate of pressure decay.
Recently, a new self-calibration technique based
PI V3 on principles of pressure decay method was pro-
posed for the express determination of liquid flux
V1 through flat-sheet membranes in a pressure range
Upstream
of 30–150 bar (Grekhov et al. 2012).

Downstream
References
Pressure Decay Method, Fig. 1 Schematic view of
experimental setup to measure gas flow with pressure AWWA Staff (2005) Microfiltration and ultrafiltration
decay method: PI pressure indicator, V1 calibrated volume membranes for drinking water, 1st edn. American
of pipelines and fittings, V2 calibrated vessel volume, V3 Water Works Association
calibrated vessel volume Ferrari MC, Galizia M, De Angelis MG, Sarti GC
(2010) Vapor sorption and diffusion in mixed matrices
permeance at the same experimental setup within based on Teflon AF 2400. In: Freeman B, Yampolskii
Y (eds) Membrane gas separation. Wiley, New York,
desired experimental error. pp 125–142
Pressure decay method is also used as a rapid Grekhov A, Belogorlov A, Yushkin A, Volkov A (2012)
test for evaluation of the integrity of micro- and New express dynamic technique for liquid permeation
ultrafiltration membranes as well as membrane measurements in a wide range of trans-membrane
pressures. J Membr Sci 390–391:160–163
modules (AWWA Staff 2005). The upper side of
Mulder M (1996) Basic principles of membrane technol-
wetted membrane is pressurized with a gas, ogy. Kluwer, Dordecht/Boston/London
which is below its bubble point pressure. Broken
S

Solvent Swollen Polymer Thermodynamically, the behavior of a swol-


len polymer can be described by the total free
Annarosa Gugliuzza energy (DGtotal), expressed as the sum of the free
Institute on Membrane Technology - Research energy of mixing (DGmix) and the elastic free
National Council, ITM-CNR, Rende (CS), Italy energy (DGel). An additional energetic term,
such as the ionization free energy (DGion), must
be also included when the polymer is a polyelec-
Swollen polymers are classically named as gels, trolyte. Kinetically, the swelling event can be
although the nature of the dissolved solvent studied on the basis of the solvent diffusion rate
allows distinguishing between three main classes and can be classified as Fickian or non-Fickian
of compounds: aerogel or xerogel when the net- depending on the polymer chain relaxation
work spaces are full of air, hydrogel, and organic (Crank and Park 1951). In a Fickian diffusion,
gel when embedding water or oil. The swelling is the solvent rate is usually slower than relaxation
defined as a penetration of a solvent into the rate of the segment chains (Case I transport),
polymer network that causes an abrupt change while in a non-Fickian diffusion, the solvent
in the volume (Gugliuzza and Drioli 2007), mov- moves quicker than chain relaxation (Case II
ing the boundary from unsolvated glassy region transport) or with a comparable rate (anomalous
to solvated and expanding rubbery domain. This transport) (Berens and Hopfenberg 1978).
event occurs when there are unbalanced osmotic A somewhat simplified and empirical equa-
forces and viscoelastic restoring forces, while it is tion to study the diffusion through the polymers is
stopped when these forces reach the equilibrium.
The opposite event is when the solvent releases Mt
¼ ktn (1)
from the polymer matrix, thereby causing M1
deswelling.
Both the neutral and ionic polymers can swell, where Mt and M1 are the mass uptake at time t
and different forces can take place during expan- and equilibrium, t and n are constants related to
sion, such as hydrophilic/hydrophobic and/or polymer-solvent systems. The type of diffusion
ionic interactions. The degree of crystallinity, can be established from the diffusional constant
cross-linking, as well as the strength of attractive n. Value equal to 0.5 indicates Fickian diffusion;
and repulsive forces can seriously affect the 0.5 < n < 1.0 values are typical of anomalous
intensity of the swelling (Flory and Rehner transport, while values equal to 1 are estimated
1943). for Case II transport.

# Springer-Verlag Berlin Heidelberg 2015


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1407-2
2 Solvent Swollen Polymer

Better models have been proposed to study the hydrogen bonding as well as the interactions
non-Fickian diffusion. The following relation has with counterions in specific chemical environ-
been, for example, proposed for systems wherein ments can decide the expansion or the collapse
Mt/M1 ratio is 0.60 (Crank and Park 1951): of the polymer network, making smart gels/mem-
branes whereby a transport phenomenon can
Mt  reversibly be controlled (Chaterji et al. 2007;
¼ 1  Aek2 t (2)
M1 Diaconu et al. 2012).

A is a constant and is calculated together with k2


from the slopes and intercepts of the plot of ln References
(1-Mt/M1) versus time t at times later than those
corresponding to Mt/M = 0.60. Berens AR, Hopfenberg HB (1978) Diffusion and relaxa-
tion in glassy polymer powders: 2. Separation of dif-
Instead, relation 3 well describes the anoma-
fusion and relaxation parameters. Polymer
lous transport: 19:489–496
Chaterji S, Kwon IK, Park K (2007) Smart polymeric gels:
Mt 1 redefining the limits of biomedical devices. Prog
¼ k 1 t þ k 2 t2 (3) Polym Sci 32(8–9):1083–1122
M1 Crank J, Park GS (1951) Diffusion in high polymers: some
anomalies and their significance. Trans Faraday Soc
where K1t expresses the relaxation-controlled 47:1072–1084
process, while k2t1/2 quantifies the dependence Diaconu G, Gugliuzza A, Schäfer T (2012) Characteriza-
of the transport on diffusion. tion of PAA/PDDA-based stimuli responsive mem-
branes. Procedia Eng 44:1260–1261
A discontinuity of the volume transition can Flory PJ, Rehner J (1943) Statistical mechanics of cross-
be observed in many gels, thereby leading the linked polymer networks II. Swelling. J Chem Phys
polymer from a swelled to a shrunk state and 1:521–527
vice versa, depending on the predominance of Gugliuzza A, Drioli E (2007) PVDF and HYFLON AD
membranes: ideal interfaces for contactor applications.
unbalanced hydrophobic/hydrophilic and/or J Membr Sci 300:51–62
ionic forces. Formation or destruction of
M

Membranes for Seawater Economic analyses have shown that RO plants


Desalination are competitive compared to thermal installations
(Abou Rayan and Khaled 2003), with higher
Davide Mattia rejection of most solutes, except boron (Cotruvo
Department of Chemical Engineering, University et al. 2010). This advantage has been further
of Bath, Bath, UK increased in more recent plants with the installa-
tion of energy recovery devices and more effi-
cient pumps (Fritzmann et al. 2007).
Membranes for seawater desalination include Reverse osmosis membrane technology has
several different membrane types based on the significantly evolved from the first products in
diverse technologies used to produce drinkable the 1950s in terms of materials, form, and mod-
water from seawater. ules (Lee et al. 2011). Today, the RO membrane
Conventional seawater desalination technolo- market is dominated by thin-film composite
gies include multistage flash, multi-effect distil- (TFC) membranes consisting of a support layer
lation, and vapor compression (collectively with large porosity, a microporous interlayer, and
known as thermal desalination) and ion a thin selective layer on the upper surface facing
exchange. Membrane-based seawater desalina- the saline feed. This complex structure ensures
tion processes include reverse osmosis not only robustness but also ease of processabil-
(RO) where the saline feed is forced through a ity. Furthermore, it has enabled the use of inter-
semipermeable membrane under an external facial polymerization methods to reduce the
pressure gradient, forward osmosis (FO) where thickness of the selective layer to minimize trans-
water permeates through a semipermeable mem- port resistance. The material of the selective bar-
brane due to a concentration gradient, and elec- rier layer is generally made of aromatic
trodialysis where ions permeate through anionic polyamides, with significant research and com-
and cationic semipermeable membranes under an mercial investments in finding other suitable
external electric field. polymer compositions. Surface modification of
Currently, reverse osmosis (RO) plants the selective layer is extensively employed to
account for about 70 % of installed plants world- increase chemical resistance and reduce fouling.
wide, with thermal desalination totaling around Most commercial RO membranes are sold in
30 % and electrodialysis and ion exchange less the spiral wound module configuration, which
than 5 %. Total desalination installed capacity offers high specific membrane surface area, ease
amounts to about 108 m3/day, equivalent to of scale-up, and interchangeability, and can be
about 1 % of the water supply worldwide. easily produced from flat sheet TFC membrane
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1413-1
2 Membranes for Seawater Desalination

(Pearce 2007). Larger modules can also reduce In electrodialysis (ED) an external electric
operating and capital costs (Ng et al. 2008), with field is used to separate dissolved ions in the
16- and 18-in. modules now being offered on the saline feed, riving them to oppositely charged
market. ions through ion selective membranes. ED sys-
RO membranes require extensive tems consist of a series of cation and anion
pretreatment steps to remove solids, organic exchange membranes separated by spacers
foulants, and, in some cases, chlorine. RO mem- through which the concentrate streams and the
branes operate at pressures varying from 40 to demineralized water separately flow out of the
70 bar to overcome the osmotic pressure of the membrane module. Fouling, which occurs at the
saline feed and resistance due to concentration electrodes due to the accumulation of ions, can be
polarization buildup over time. Due to the high removed by periodical reversal of the electrodes’
pressures applied, RO membranes suffer from polarity.
compaction as well as significant fouling buildup The charge-based separation mechanism is
over time. These factors all contribute to the high effective at removing not just salt ions but also
energy cost of operating RO plants, despite sig- nitrates and other charged species (Voutchkov
nificant innovation in the last 50 years which has 2013). On the other hand, removal of charge
brought RO operations close to the thermody- neutral contaminants, such as nutrients or organic
namic limit (Elimelech and Phillip 2011). substances, is less effective than RO systems. ED
Forward osmosis as a desalination method was is economically competitive compared to RO
first proposed in the 1970s, but the first industrial when TDS of the water source is less than
FO plant has opened only in 2012 in Oman. FO 3,000 mg/L, so far mainly limiting its use to
uses a draw solution that has a higher osmotic brackish water desalination.
pressure than seawater to extract water from the ED membranes tend to be thicker than RO
saline feed into the draw solution through a semi- ones and prepared mixing an ion exchange resin
permeable membrane. Intense research and with a polymer binder. Requirements for the
development is now being focused on novel selection of the resin and binders are low electri-
membranes and draw solutions. Membranes for cal resistance, resistance to osmotic swelling, and
FO differ from those for RO mainly due to effects long life expectancy (Murray 1995). The latter
of concentration polarization and the need to aspect is crucial as most commercial ED mem-
prevent reverse draw solute permeation. Cellu- branes are sold as sealed filter cartridges.
lose acetate membranes, originally developed for Recent developments and future directions:
RO, have made a comeback for FO uses, partic- Alongside continuous optimization of polymeric
ularly due to their hydrophilic surface and good membranes, there is intense research in novel
chemical stability (Alsvik and Hägg 2013). membrane materials or membrane designs.
A combination of the two techniques has been A promising area of research is the incorporation
recently proposed (Klaysom et al. 2013), though of carbon nanotubes in thin-film composite mem-
its economic viability and social acceptance are branes to enhance permeability with no compro-
uncertain (Elimelech and Phillip 2011). In this mise on salt rejection (Mattia et al. 2014). In fact,
FO-RO hybrid system, wastewater is used as feed in these RO CNT-TFC membranes, the selectiv-
in a first FO unit with seawater used as draw ity is still determined by the selective layer of the
solution. The latter is, therefore, diluted before TFC, whereas the CNTs, embedded in it, provide
entering the RO stage. The RO concentrate is a high flux conduit for permeated water mole-
then fed to a second FO unit as draw solution cules. Other nanotube materials, such as boron
and, as a consequence, diluted before discharge. nitride and silicon carbide, have shown promise
To close the cycle, the wastewater feed from the in molecular dynamic simulations.
first FO unit is concentrated, thereby reducing its Another emerging class of materials for
discharge volume as well. RO-based desalination is represented by
graphene at its derivative, graphene oxide. Initial
Membranes for Seawater Desalination 3

reports on desalination using graphene oxide Alsvik I, Hägg M-B (2013) Pressure retarded osmosis and
membranes show high permeability and salt forward osmosis membranes: materials and methods.
Polymers 5(1):303–327
rejection (Nair et al. 2012), while molecular Cohen-Tanugi D, Grossman JC (2012) Water desalination
dynamic simulations have investigated the possi- across nanoporous graphene. Nano Lett
bility of high flux/high rejection through nano- 12(7):3602–3608
meter scale defects in a graphene layer (Cohen- Cotruvo J, Voutchkov N, Fawell J, Payment P, Cunliffe D,
Lattemann S (2010) Desalination technology: health
Tanugi and Grossman 2012). and environmental impacts. CRC Press, Boca Raton
In either case it should be noted that the Elimelech M, Phillip WA (2011) The future of seawater
increase in permeability promised by these desalination: energy, technology, and the environ-
novel membranes does not automatically trans- ment. Science 333(6043):712–717
Fritzmann C, Löwenberg J, Wintgens T, Melin T (2007)
late in a decrease in the energy cost of RO desa- State-of-the-art of reverse osmosis desalination. Desa-
lination. The latter, in fact, is related to the lination 216(1–3):1–76
pressure gradient across the membrane that, as IDA Desalination Yearbook (2012–2013) International
discussed, is already close to the thermodynamic desalination association and global water intelligence
Klaysom C, Cath TY, Depuydt T, Vankelecom IFJ
limit. Higher permeability membranes, though, (2013) Forward and pressure retarded osmosis: poten-
could reduce the footprint of RO plants and tial solutions for global challenges in energy and water
decrease the amount of chemicals for membrane supply. Chem Soc Rev 42(16):6959–6989
cleaning accordingly (Elimelech and Phillip Lee KP, Arnot TC, Mattia D (2011) A review of reverse
osmosis membrane materials for
2011). desalination – development to date and future poten-
Other potential RO membrane materials, at an tial. J Membr Sci 370(1–2):1–22
earlier developmental stage, include aquaporins Mattia D, Lee KP, Calabrò F (2014) Water permeation in
and polymer dendritic structures (Lee carbon nanotube membranes. Curr Opin Chem Eng
4:32–37
et al. 2011). Murray P (1995) Electrodialysis and electrodialysis
reversal – manual of water supply practices, M38.
American Water Works Association, Denver
Cross-References Nair RR, Wu HA, Jayaram PN, Grigorieva IV, Geim AK
(2012) Unimpeded permeation of water through
helium-leak – tight graphene-based membranes. Sci-
▶ Concentration Polarization ence 335(6067):442–444
▶ Draw Solution Ng HY, Tay KG, Chua SC, Seah H (2008) Novel 16-inch
▶ Fouling spiral-wound RO systems for water reclamation – a
quantum leap in water reclamation technology. Desa-
▶ Nanotube Membranes lination 225(1–3):274–287
▶ Thin Film Composite Membranes Pearce G (2007) Water and wastewater filtration: mem-
brane module format. Filtr Sep 44(4):31–33
Voutchkov N (2013) Desalination engineering – planning
and design. McGraw-Hill, New York
References

Abou Rayan M, Khaled I (2003) Seawater desalination by


reverse osmosis (case study). Desalination
153(1–3):245–251
B

Blue Energy the primary methods proposed for recovering


the osmotic energy.
Wang Rong1, S. T. V. Sim2 and Anthony Gordon
Fane2 PRO Working Principles
1
School of Civil and Environmental Engineering, Three osmotic processes are illustrated in Fig. 1:
Singapore Membrane Technology Centre,
Nanyang Environment and Water Research (a) Reverse osmosis (RO) that utilizes hydraulic
Institute, Nanyang Technological University, pressure (DP) to overcome the osmotic pres-
Singapore, Singapore sure gradient (Dp) across a semipermeable
2
Singapore Membrane Technology Centre, membrane (DP > Dp), leading to the net
Nanyang Environment and Water Research water movement from the concentrated feed
Institute, Nanyang Technological University, (F) to the permeate (P) side.
Singapore, Singapore (b) Pressure retarded osmosis (PRO) that applies
a hydraulic pressure lower than the osmotic
pressure gradient to the high-salinity stream
Introduction (draw solution (DS)) (DP < Dp), giving a net
water flux in the direction toward the draw
The energy crisis is becoming one of the most solution.
pervasive problems facing the world today (c) Forward osmosis (FO) that uses the osmotic
plagued with rapid economic growth and expo- pressure gradient as the driving force without
nential increase in the global population. The key hydraulic pressure (DP = 0). Water flows
solution is sustainable energy that combines from a less concentrated feed (F) to a more
renewable energy with high energy efficiency to concentrated draw solution (DS).
balance the growing energy needs without jeop-
ardizing the earth’s climate. Of great interest is PRO is an intermediate osmotic process
the potential of “blue energy” associated with between RO and FO. As long as the osmotic
osmotic power that can be harvested from the pressure difference across the semipermeable
salinity gradient between two water streams membrane is greater than the applied pressure
such as seawater and freshwater, as seawater is on a high-salinity stream, water will continuously
globally distributed (Lewis et al. 2011), available flow from a low-salinity stream at a low pressure
all day and all year round. Two emerging mem- into the pressurized high-salinity stream. The
brane techniques, pressure retarded osmosis increased volume of pressurized water is able to
(PRO) and reverse electrodialysis (RED), are drive a turbine for power generation (Thorsen
# Springer-Verlag Berlin Heidelberg 2015
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1416-3
2 Blue Energy

Blue Energy, a b c
Fig. 1 Osmotic processes ΔP ΔP
using semipermeable
membranes: (a) RO; (b)
PRO; (c) FO (arrow
indicates the direction of
water flow)

P F F DS F DS

ΔP > Δπ 0 < ΔP < Δπ Δπ > ΔP = 0

Blue Energy,
Fresh water Fresh water @ low pressure
Fig. 2 Schematic of PRO
process for power
generation membrane
Water flow

Brine
P Diluted
Brine @ high pressure brine
Pump Turbine
generator

et al. 2009), resulting in the recovery of the harnessed directly when an external load is
chemical potential energy from the difference in connected to the circuit through the electrical
osmotic pressures of the two water streams, as current (movement of electrons) and the potential
shown schematically in Fig. 2. difference over the electrodes. Although the
applied electrical potential difference will reduce
RED Working Principles the driving force of the ions when the external
Unlike PRO, RED primarily depends on ion load is connected to the circuit, ions will continue
transport through the membranes when waters to be transported toward the cathode and anode as
of different salinities are placed on opposite long as the electrochemical potential difference is
sides of either cation or anion exchange mem- greater than the electrical potential difference.
branes. These membranes are stacked in an alter-
nating pattern between a cathode (reduction Challenges and Potential Large-Scale
electrode) and an anode (oxidation electrode) Applications
(Post et al. 2007). Another distinctive difference The PRO process requires a robust membrane
is that the RED system is not pressurized like that can withstand high-operating pressures and
PRO to obtain the osmotic energy mechanically. achieve a reasonable high water flux (Chou
Instead, direct electrical energy can be harvested et al. 2012), while RED requires not only a mem-
from the movement of the electrons required to brane of minimal electrical resistance but also the
maintain electroneutrality of the overall solution whole stack design with a low electrical resis-
as the ions from the saline solution are tance. Normally, seawater and freshwater are
transported toward either the anode or cathode used as a pair for both PRO (Lewis et al. 2011;
electrodes, as shown schematically in Fig. 3. Thorsen et al. 2009; Ramon et al. 2011) and RED
Specifically, electroneutrality is maintained (Ramon et al. 2011; Długołecki et al. 2010) pro-
via reduction at the cathode and oxidation at the cesses to harvest salinity gradient energy. Other
anode via an external electric circuit that results salinity gradient pairs such as concentrated brine
in electrons being transferred from the anode to from seawater desalination (Enomoto et al. 2010)
the cathode. Electrical energy can then be or hypersaline lakes such as the Dead Sea (Loeb
Blue Energy 3

e−

Cathode Electrode
Less Saline Solution
(River water)
C
External Na+ Cl− Na+ Cl− Saline Solution
Load (Sea water)
A
Less Saline Solution
(River water)
Anode Electrode

e−

Blue Energy, Fig. 3 A simple RED process showing the transport of ions where A is an anion exchange membrane and
C is a cation exchange membrane

1976, 2001; Lacey 1980) are also possible Chou S, Wang R, Shi L, She Q, Tang CY, Fane AG
resources for utilization. It is expected that (2012) Thin-film composite hollow fiber membranes
for pressure retarded osmosis (PRO) process with high
large-scale applications for PRO and RED power density, J Membr Sci 389:25–33
would be near river estuaries, hypersaline lakes, Długołecki P, Da˛browska J, Nijmeijer K, Wessling
or seawater desalination plants. In particular, the M (2010) Ion conductive spacers for increased power
co-location of PRO/RED with seawater desalina- generation in reverse electrodialysis, J Membr Sci
347:101–107
tion plants would allow the recovered energy Enomoto H, Fujitsuka M, Hasegawa T, Kuwada M,
from the RO brines to be used to desalinate the Tanioka A, Minagawa M (2010) A feasibility study
water. of pressure-retarded osmosis power generation system
In the oil and gas and mining industries, large based on measuring permeation volume using reverse
osmosis membrane, Electr Eng Jpn 173:1129–1138
amounts of water streams with high total Lacey RE (1980) Energy by reverse electrodialysis, Ocean
dissolved salts (TDS) are produced from the Eng 7:1–47
hydraulic methods used in the harvesting of gas Lewis A, Estefen S, Huckerby J, Musial W, Pontes T,
from coal beds (McBeth et al. 2003), oil from Torres-Martinez J (2011) In: Edenhofer O, Pichs-
Madruga R, Sokona Y, Seyboth K, Matschoss P,
subsurface formation (Ahmadun et al. 2009), or Kadner S, Zwickel T, Eickemeier P, Hansen G,
from mining activities (Balaba and Smart 2012). Schlomer S, Stechow CV (eds) IPCC special report on
Thus, the recovery of osmotic energy from such renewable energy sources and climate change mitiga-
produced water streams is also possible for large- tion. Cambridge University Press, Cambridge/New York
Loeb S (1976) Production of energy from concentrated
scale applications. brines by pressure-retarded osmosis: I. Preliminary
technical and economic correlations, J Membr Sci
1:49–63
Loeb S (2001) One hundred and thirty benign and renew-
References able megawatts from Great Salt Lake? The possibili-
ties of hydroelectric power by pressure-retarded
Ahmadun F-R, Pendashteh A, Abdullah LC, Biak DRA, osmosis, Desalination 141:85–91
Madaeni SS, Abidin ZZ (2009) Review of technolo- McBeth IH, Reddy KJ, Skinner QD (2003) Chemistry of
gies for oil and gas produced water treatment, J Hazard trace elements in coalbed methane product water,
Mater 170:530–551 Water Res 37:884–890
Balaba RS, Smart RB (2012) Total arsenic and selenium Post JW, Veerman J, Hamelers HVM, Euverink GJW,
analysis in Marcellus shale, high-salinity water, and Metz SJ, Nymeijer K, Buisman CJN (2007) Salinity-
hydrofracture flowback wastewater, Chemosphere gradient power: Evaluation of pressure-retarded osmo-
89:1437–1442 sis and reverse electrodialysis, J Membr Sci
288:218–230
4 Blue Energy

Ramon GZ, Feinberg BJ, Hoek EMV (2011) Membrane- Thorsen T, Holt T (2009) The potential for power
based production of salinity-gradient power, Energy production from salinity gradients by pressure retarded
Environ Sci 4:4423–4434 osmosis, J Membr Sci 335:103–110
F

Forward Osmosis Membrane Reactor as reverse osmosis (RO) or membrane distillation


(MD), can be used to produce purified water and
1,2 2
Rong Wang , Laurentia Setiawan and Anthony to regenerate the draw solution.
Gordon Fane2 Compared with conventional MBRs, where
1
School of Civil and Environmental Engineering; pressure-driven membrane filtration units are
Singapore Membrane Technology Center, used, the FOMBR enjoys important advantages
Nanyang Environment and Water Research including potentially lower energy requirement
Institute; Nanyang Technological University, and better water quality, because the separation
Singapore, Singapore does not entail the use of hydraulic pressure, and
2
Singapore Membrane Technology Center, the salt-rejecting dense membrane is an absolute
Nanyang Environment and Water Research barrier to suspended solids and also retains
Institute, Nanyang Technological University, organic species. In addition, the use of the dense
Singapore, Singapore membrane allows retention of recalcitrant
organics which are eventually degraded, as
organic retention time (ORT) can be significantly
Introduction longer than the hydraulic retention time (HRT).
A greatly enhanced removal of micropollutants is
The forward osmosis membrane bioreactor also expected, which is a distinct advantage if the
(FOMBR) is a new type of membrane bioreactor effluent is considered for reclamation and reuse.
(MBR) technology, which combines two basic
processes – biological degradation of organic
wastes and membrane separation using forward Configurations of FOMBR
osmosis (FO) – into a single process for various
wastewater treatments (Zhang et al. 2012). Spe- Similar to conventional MBRs, the FOMBR can
cifically, in a FOMBR, suspended solids and be operated under two configurations. One is the
microorganisms responsible for biodegradation submerged FOMBR as shown schematically in
are separated from the treated water using a FO Fig. 1 and the other is side-stream FOMBR, as
membrane module, where water is extracted from illustrated in Fig. 2 (Yap et al. 2012). In both
the mixed liquor through a semipermeable FO configurations, the driving force for water trans-
membrane to a high osmotic pressure draw solu- fer is the osmotic pressure gradient across a salt-
tion (Achilli et al. 2009). The output from the rejecting dense membrane. When water is
FOMBR is a mixture of treated water permeate extracted into the draw solution, the diluted
and the draw solution. A posttreatment step, such draw solution is, subsequently, sent to a
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1417-2
2 Forward Osmosis Membrane Reactor

Forward Osmosis Purified water


Membrane Reactor,
Fig. 1 Submerged
FOMBR
Draw solution
Feed Draw regeneration
solution process

FO membrane
module
Diluted draw
solution
Air
Sludge

Retentate

Purified water
Wastewater
in
Draw
solution
Feed Draw solution
Air
regeneration process

Bioreactor FO membrane

Sludge out Diluted draw solution

Forward Osmosis Membrane Reactor, Fig. 2 Side-stream FOMBR

regeneration device (e.g., RO or MD) to recover Firstly, an appropriate membrane is essential to


the purified water. The commonly used FO mem- improve the performance of the FOMBR. Com-
brane has an RO-like or nanofiltration (NF)-like monly used FO membranes consist of a dense-
selective layer that has high rejection toward selective layer supported by a porous substrate.
organic/inorganic compounds in the wastewater The membrane should exhibit high water flux and
including ions. Normally two-phase flow around high salt rejection and be able to limit feed-side
fiber bundles (for a hollow fiber module) or fouling and internal concentration polarization
between vertical flat plates (for a flat sheet mem- (ICP), which is a unique phenomenon in the for-
brane module) by air scouring is used to control ward osmosis process, causing the reduction of the
membrane fouling and module blocking. effective osmotic driving force. The strategy to
overcome the problem is to design the support
layer of the FO membrane as thin and porous as
Major Challenges for Large-Scale possible to reduce mass transfer resistance, and
Applications thus, less severe ICP is expected (Wang
et al. 2010). Fouling is a common issue in a con-
There are three major technical challenges that ventional MBR as the wastewater is a complex
impede large-scale applications of FOMBRs. system containing microorganisms, extracellular
Forward Osmosis Membrane Reactor 3

polymeric substances (EPS), and soluble macro-/ leading to flux decline and toxic effects on the
microorganics and inorganics. FOMBR, on the microbial community. In addition, the draw solu-
other hand, has an additional potential scaling tion must be able to be regenerated easily and
issue caused by inorganic salts due to solute accu- economically for reuse (Cornelissen et al. 2008).
mulation (Zhang et al. 2012).
Secondly, the bioprocess must be optimized to
handle accumulated recalcitrant organics, nutri- References
ents, and elevated salt concentrations, as the FO
membrane possesses a dense-selective layer with Achilli A, Cath TY, Marchand EA, Childress AE
(2009) The forward osmosis membrane bioreactor: a
high retentions to the organic species and salts.
low fouling alternative to MBR processes. Desalina-
The accumulation of organic matters improves tion 239:10–21
the biological degradation which may enhance Cath TY, Childress AE, Elimelech M (2006) Forward
the removal of micropollutants. The salt accumu- osmosis: principles, applications, and recent develop-
ments. J Membr Sci 281:70–87
lation, however, (i) could have adverse effects on
Cornelissen ER, Harmsen D, de Korte KF, Ruiken CJ, Qin
biological treatment and cause microbial inhibi- J-J, Oo H, Wessels LP (2008) Membrane fouling and
tion (Zhang et al. 2012; Nawaz et al. 2013); process performance of forward osmosis membranes
(ii) reduces the osmotic driving force available, on activated sludge. J Membr Sci 319:158–168
Nawaz MS, Gadelha G, Khan SJ, Hankins N (2013)
resulting in the reduction of water flux; and (iii)
Microbial toxicity effects of reverse transported draw
increases the concentration of sparingly soluble solute in the forward osmosis membrane bioreactor
salts, and spontaneous chemical precipitation (FO-MBR). J Membr Sci 429:323–329
may occur when the saturation limits are Wang R, Shi L, Tang CY, Chou S, Qiu C, Fane AG
(2010) Characterization of novel forward osmosis hol-
exceeded, leading to scaling on the FO
low fiber membranes. J Membr Sci 355:158–167
membranes. Yap WJ, Zhang J, Lay WCL, Cao B, Fane AG, Liu
The third challenge relates to draw solute Y (2012) State of the art of osmotic membrane bio-
selection and regeneration. A proper draw solu- reactors for water reclamation. Bioresour Technol
122:217–222
tion is necessary to provide high osmotic pressure
Zhang J, Loong WLC, Chou S, Tang C, Wang R, Fane AG
and low salt back diffusion (Cath et al. 2006). (2012) Membrane biofouling and scaling in forward
When the salts from the draw solution diffuse to osmosis membrane bioreactor. J Membr Sci
the feed tank, the driving force will be reduced, 403–404:8–14
H

High-Rejection Seawater Reverse Structure of TFC RO Membrane


Osmosis Membrane and Separation Mechanism
TFC RO membrane, prepared using interfacial
Tzyy Haur Chong1, Rong Wang1 and Anthony polymerization technique, is composed of an
Gordon Fane2 active skin layer (thickness 200 nm and pore
1
Singapore Membrane Technology Center, size of <0.1 nm) commonly made from cross-
Nanyang Environment and Water Research linked aromatic polyamides, a polysulfone
Institute; School of Civil and Environmental porous support layer (thickness 50 mm), and a
Engineering, Nanyang Technological University, polyester nonwoven fabric substrate (thickness
Singapore, Singapore 100 mm), as shown in Fig. 1 (Kurihara and
2
Singapore Membrane Technology Center, Tomioka 2010; Uemura et al. 2012).
Nanyang Environment and Water Research The active layer determines the separation
Institute, Nanyang Technological University, properties, whereas both the support layer and
Singapore, Singapore substrate merely provide mechanical support for
the active layer to withstand high-operating pres-
sures of up to 7 MPa. The physicochemical prop-
Introduction erties associated with the separation function are
characterized by pore size, surface morphology
Seawater desalination to convert seawater to or roughness, surface charge, and hydrophobicity
potable water by reverse osmosis (Bellona et al. 2004). Retention of compounds is
(RO) membranes has become a pivotal technol- based on solute-membrane interaction mecha-
ogy to meet the increasing water demand. The nisms, namely, steric hindrance, electrostatic
RO membrane has a unique property that allows repulsion for charged solutes, and hydrophobic-
passage of water with little hindrance while hydrophobic and dipole-dipole interactions. The
presenting a virtually impermeable barrier to transport mechanism for RO membranes can be
salts and other components. Over the years, it described by the widely accepted solution-
has evolved from the first-generation asymmetric diffusion model (Wijmans and Baker 1995).
cellulose acetate (CA) membrane to the current
generation thin film composite (TFC) membranes Challenges for RO Membrane Desalination
with better salt retention and higher water perme- The commercially available TFC RO membranes
ability, which has significantly improved the have excellent salt retention properties, typically
water quality and reduced the energy consump- greater than 99.5 % (Baker 2004). However,
tion and costs of seawater desalination. boron removal, which is usually less than 95 %,
# Springer-Verlag Berlin Heidelberg 2014
E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1418-1
2 High-Rejection Seawater Reverse Osmosis Membrane

High-Rejection Seawater
Reverse Osmosis
Membrane,
Fig. 1 Structure of
composite RO membrane Active skin layer
(Uemura et al. 2012)

Support layer

Substrate

is a major challenge to RO membranes to meet freely move in the concentration polarization


the recommended value of below 0.5 mg/L in boundary layer, instead need to diffuse through
drinking water by the World Health Organization the tortuous paths in the fouling layer. Conse-
(Jonsson and Macedonio 2010; Misdan quently, the hindered back-diffusion effect
et al. 2012). Boron exists naturally in seawater causes greater accumulation of solutes at the
(pH 7–8) in the form of uncharged boric acid with membrane wall, thus resulting in the increase of
pKa value of 9.2 and at concentration of solute passage (Fane et al. 2009). Hence, a high-
5 mg/L. Below pH 9, the non-hydrated boric retention membrane needs to possess good anti-
acid is poorly rejected due to the lack of electric fouling properties to ensure consistent perfor-
double layer repulsive force between the nega- mance in long-term operation.
tively charged membrane surface and boric acid.
Current practice for boron removal in seawater Future Direction
desalination is either to install a second pass RO Incorporation of nano-materials and biomaterials
or ion exchange column to further purify the into the active layer is seen to be the innovative
water or to increase the pH to above 9 so that way to produce the next generation of high-
the membrane can easily reject the hydrated boric permeability and high-retention seawater RO
acid. The latter is least preferred as it can promote membranes, i.e., nanocomposite or biomimetic
membrane scaling by hardness in the water. membranes (Matsuura and Fane 2013). In addi-
Another concern is the incomplete retention of tion, a thorough understanding on the molecular
trace organic micro-pollutants such as endocrine- structures of membrane and its interaction with
disrupting compounds, pesticides, pharmaceuti- solutes via molecular simulation is necessary to
cally active compounds, etc. (Bellona allow better manipulation of surface properties
et al. 2004). In general, due to the nature of the such as the extent of cross-linking, chain-packing
membrane, charged/hydrophilic molecules have density, and chain stiffness in order to enhance
better retention than uncharged/hydrophobic the performance of RO membranes.
molecules. However, predictive models to
account for the organic solute transport through
the membrane are still lacking.
In addition, true retention is an intrinsic prop- References
erty of the membrane, though the observed reten-
Baker RW (2004) Membrane technology and applica-
tion is strongly influenced by the process tions. Wiley, Chichester
parameters such as operating pressure, tempera- Bellona C, Drewes JE, Xu P, Amy G (2004) Factors
ture, pH, and membrane fouling. For instance, affecting the rejection of organic solutes during
when a membrane is fouled, the solutes no longer NF/RO treatment – a literature review. Water Res
38:2795–2809
High-Rejection Seawater Reverse Osmosis Membrane 3

Fane AG, Chong TH, Le-Clech P (2009) Fouling in mem- Matsuura T, Fane AG (2013) Editorial: new directions in
brane processes. In: Drioli E, Giorno L (eds) Mem- desalination. Desalination 308:1
brane operations: innovative separations and Misdan N, Lau WJ, Ismail AF (2012) Seawater reverse
transformations. Wiley-VCH, Weinheim, pp 121–138 osmosis (SWRO) desalination by thin film composite
Jonsson G, Macedonio F (2010) Fundamentals in reverse membrane – current development, challenges and
osmosis. In: Drioli E, Giorno L (eds) Comprehensive future prospects. Desalination 287:228–237
membrane science and engineering, vol 2. Elsevier, Uemura T, Kotera K, Henmi M, Tomioka H (2012) Mem-
Oxford, pp 1–22 brane technology in seawater desalination: history,
Kurihara M, Tomioka H (2010) Preparation of industrial recent developments and future prospects. Desalin
RO, NF membranes, and their membrane modules and Water Treat 33(1–3):283–288
applications. In: Drioli E, Giorno L (eds) Comprehen- Wijmans JG, Baker RW (1995) The solution-diffusion
sive membrane science and engineering, model: a review. J Membr Sci 107:1–21
vol 2. Elsevier, Oxford, pp 23–34
A

Amphoteric Ion Exchange the preparation procedures, such as copolymeri-


Membrane zation, (2) snake cage-type amphoteric mem-
branes, (3) polysalt membranes, and
Tongwen Xu (4) membranes prepared by a “layer-by-layer”
Collaborative Innovation Centre of Chemistry for method. The amphoteric ion exchange mem-
Energy Materials, School of Chemistry and branes can show superior antifouling properties,
Material Science, University of Science and peculiar selectivity, and permeability and hence
Technology of China, Hefei, P.R. China are useful in the biomedical and industrial fields,
such as medical devices (e.g., hemodialysis
membrane), separation of ionic drugs and pro-
Amphoteric ion exchange membrane is a kind teins, and depletion of electrolytes by
of membrane containing random arrangements of nanofiltration or piezodialysis as well as high
both cation and anion exchange groups. When performance gel actuator. Membrane having
firstly proposed by Söllner in 1932 (Söllner properly combined anion and cation exchange
1932), amphoteric ion exchange membranes groups shows selective permeability for inor-
mainly refer to membranes having a combination ganic salts and, therefore, is able to separate a
of weak acidic (cation exchange) and weak basic low molecular organic substance from an inor-
(anion exchange) groups. Nowadays, they are ganic salt, acid, or alkali as well as salt from acid
expanded to include membranes containing a or salt from alkali (Eguchi et al. 1981). Mean-
combination of weak acidic (or weak basic) while, some of the membranes have composi-
with strong basic (or acidic) functionalities or a tions that show hydrogen ion permselectivity
combination of strong acidic and basic groups. relative to sodium ions in electrodialysis
Basically, there are four types (Sata 2004): (Yamane et al. 1965) (Fig. 1).
(1) membranes in which both anion and cation
exchange groups are distributed at random during

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1419-4
2 Amphoteric Ion Exchange Membrane

References

Eguchi T, Mori S, Shimokawa M (1981) Process for


preparing a composite amphoteric ion exchange mem-
brane. US patent US874,687
Sata T (2004) Ion exchange membranes: preparation,
characterization, modification and application. Royal
society of Chemistry, Cambridge
Söllner K (1932) Uber mosaikmembranen. Biochem
Z 244:390
Yamane R, Izuo R, Mizutani Y (1965) Permselectivity of
the amphoteric ion-exchange membranes(2). Denki
Kagaku (J Electrochem Soc Jpn) 33:589–593

Amphoteric Ion Exchange Membrane,


Fig. 1 Transport number of hydrogen ions relative to
sodium ions (PNaH) and current efficiency of cations to
the composition of amphoteric ion exchange membranes.
(○,●): quaternized membranes (N-methyl pyridinium and
sulfonic acid groups); (D, ~): tertiary amino groups mem-
brane; (pyridinium hydrochloride and sulfonic acid
groups); (●, ~): PNaH; (○, D): current efficiency (%).
Electrodialysis was carried out at a current density of
20mAcm–2 using a mixed solution of 0.25 N sodium
chloride and 0.25 N hydrochloric acid for 60 min at
25.0  C (Yamane et al. 1965)
A

Anion-Exchange Resin like a weak base. The weak base resin does not
have a hydroxide ion form as does the strong base
Tongwen Xu resin. Consequently, its regeneration needs only
Collaborative Innovation Centre of Chemistry to neutralize the absorbed acid and does not need
for Energy Materials, School of Chemistry and to provide hydroxide ions. Less expensive
Material Science, University of Science and weakly basic reagents such as ammonia (NH3)
Technology of China, Hefei, P.R. China or sodium carbonate can be employed.
The selectivity of a resin for a given ion is
measured by the selectivity coefficient (K), as for
Anion-exchange resin contains positively the reaction
charged groups, such as –NH3+, NRH2+,
NR2H+, NR3+, PR3+, SR2+, etc., which R  A þ B ¼ R  B þ A
are fixed to the membrane backbone and allow
the exchange of anions but repulse cations. As The K can be expressed as K = (concentration of
shown in Fig. 1, the active groups existed in the B in resin/concentration of A in resin) 
body of resin determine its chemical behavior. It (concentration of A in solution/concentration
has a highly developed structure of pores on the of B in solution).
surface, which could easily trap and release ions. In general, introducing ionic groups could
There are two main types of anion-exchange start with a monomer containing a moiety, a
resins differing in their active groups: strongly polymer film, or start with polymers or polymer
basic and weakly basic. (1) Strongly basic resins blends (Helfferich 1962; Strathmann 2004). As
are highly ionized, and their chemical behavior is summarized in our recent book chapter, the spe-
similar to that of a strong base which can be used cific implementation methods include
over the entire pH range. They can react with (1) amidoalkylation of cross-linking polystyrene,
anions in solution and convert an acid solution (2) copolymerization of (chloromethyl) styrene,
to pure water. The exhausted resin can be (3) chloroacetylation of polymers, (4) acetylation
regenerated with concentrated sodium hydroxide of cross-linked polystyrene, and (5) grafting
(NaOH) and converted to the hydroxide form. vinylbenzyl ammonium chloride onto inert poly-
(2) The degree of ionization of weakly basic mers (Xu 2009).
resin is strongly influenced by pH because it is

# Springer-Verlag Berlin Heidelberg 2015


E. Droli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1420-4
2 Anion-Exchange Resin

Anion-Exchange Resin,
Fig. 1 Diagram of anion-
backbone
exchange resin

– + +

+ + active group
– –

+ active group (fixed group)

+ –
free ion
+

References Strathmann H (2004) Ion-exchange membrane separation


processes. Elsevier Science
Helfferich FG (1962) Ion exchange. Dover Publications Xu T(2009) Advances in membrane science and technol-
ogy. Nova Science
R

Regeneration of the Ion-Exchange regeneration, where the fluids are flowing from
Resin the top to the bottom of the column both during
the service run and during regeneration (Fig. 1),
Tongwen Xu and (2) reverse flow regeneration, where the
Collaborative Innovation Center of Chemistry for fluids are flowing alternatively upward and
Energy Materials, School of Chemistry and downward during service and regeneration
Material Science, University of Science and (Fig. 2). Traditional regenerants are salts (such
Technology of China, Hefei, P.R. China as NaCl, KCl, NH4Cl), acids (HCl, H2SO4,
HNO3, acetic acid, citric acid), and alkali
(NaOH, KOH, NH3, Na2CO3). For instance,
Regeneration of the ion-exchange resin is the NaCl is normally used to regenerate SAC resins
procedure for recovering the ion-exchange capa- in the softening process. SAC resins need to be
bilities of exhausted ion-exchange resins. Most regenerated with a strong acid for the purpose of
ion-exchange resins are used in columns. decationization, and SBA resins are always
Ion-exchange operation is basically discontinu- regenerated with NaOH in the demineralization
ous: a loading phase, called service run, is process. The disadvantages of the use of tradi-
followed by regeneration of the exhausted resins tional regenerants are the low regeneration effi-
(Calmon 1986). Regeneration ratio is calculated ciency and the discharge of large amount of
as the total amount of regenerant (in equivalents) wastewater, leading to serious environmental
divided by the total ionic load (also in equiva- pollution and resource waste. Improvement
lents) during one cycle. It is also equal to the methods include (1) the recovery of the
number of eq./L regenerant per eq./L of resin discharged wastewater; nanofiltration can be uti-
operating capacity. A (theoretical) regenerant lized for recovery of the wastewater, or the waste
ratio of 1.00 (i.e., 100 %) would correspond to can be used to produce composite flocculant;
the stoichiometric quantity. Nevertheless, all (2) the modification of the regenerants; alcohol,
resins need a certain excess of regenerant above ketone, and surfactant are added, or new
the stoichiometric quantity. The regeneration regenerants are developed; and (3) the strength-
ratio is influenced by the technological process, ening of the regeneration process. Ultrasonic,
the type and amount of regenerant, etc. There are microwave, electrodialysis, or thermal treatment
two main methods for the regeneration process is applied for the strengthening.
(Dardel and Arden 2008): (1) co-flow

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1422-3
2 Regeneration of the Ion-Exchange Resin

Exhaustion Regeneration

lon leakage
Regenerated resin Exhausted resin

Regeneration of the Ion-Exchange Resin, Fig. 1 Illustration of co-flow regeneration (CFR) (Dardel and Arden
2008)

a Exhaustion Regeneration

Clean zone: almost no leakage

Regenerated resin Exhausted resin

b Exhaustion Regeneration
Clean zone: almost no leakage

Regenerated resin Exhausted resin

Regeneration of the Ion-Exchange Resin, Fig. 2 Illustration of reverse flow regeneration (RFR), including (a)
upflow loading and downflow regeneration and (b) downflow loading and upflow regeneration (Dardel and Arden 2008)
Regeneration of the Ion-Exchange Resin 3

References Dardel F, Arden TV (2008) Ion exchangers. In: Ullmann’s


encyclopedia of industrial chemistry
Calmon C (1986) Recent developments in water treatment François Dardel and Thomas V. Arden (2008) Ion
by ion exchange. React Polym Ion Exch Sorbents Exchangers In: Ullmann’s Encyclopedia of Industrial
4(2):131–146 Chemistry, Wiley-VCH, Weinheim. doi:10.1002/
14356007.a14_393.pub2
T

Titania Membranes Since both reactions take place by nucleo-


philic substitution, the electronegativity and the
Toshinori Tsuru size of alkoxy groups are important. By using a
Department of Chemical Engineering, Hiroshima large branched alkoxy group (tert-amyl alkox-
University, Higashi-Hiroshima, Japan ide), the reaction rate can be reduced, resulting
in small-sized sols. An amorphous phase
predominated in the xerogel dried at room tem-
Titania membranes show excellent chemical perature and fired at 300  C, and phase transition
resistance and can be used in both acidic and from amorphous to anatase and from anatase to
basic pHs, and moreover, they show interesting rutile occurred from 300–400  C to 400–600  C,
photocatalytic activity. Titania ultrafiltration respectively. Therefore, it is important to control
membranes have been commercialized by several firing temperature in order to obtain controlled
companies. At present, extensive efforts have pore sizes of membranes. Titania membranes
focused on the preparation of porous membranes which were coated on porous alumina mem-
having small pore sizes in the NF range (1–2 nm). branes and fired at 200  C showed approximately
Since pore sizes are believed to be controlled by a 100 % rejection of polyethylene glycol
the sizes of the packed particles, controlling the 200 (PEG200, M. W. 200), depending on operat-
sol size is a crucial process for membrane ing conditions (Xu et al. 1993). Another strategy
processing. Anderson et al. [24] prepared nano- for controlling MWCOs is the appropriate choice
sized TiO2 and ZrO2 particles (3–5 nm) by car- of sol diameters, which is used at the final coating
rying out hydrolysis and condensation reactions for the separation of the top layer. (Tsuru et al.
of metal tert-amyloxide with a small amount of 2001) successfully prepared a variety of MWCOs
water (molar ratio of H2O/Ti = 35) in for TiO2 membranes at the same firing tempera-
tert-amyl alcohol solutions. Hydrolysis and con- ture of 450  C using sol solutions having different
densation reactions of metal alkoxides are written sizes of sol diameters, as shown in Fig. 1. M1,
as follows: M2, and M3 show MWCOs approximately
500, 600, and 800, while M4 shows nearly no
TiðORÞ4 þH2 O!TiðORÞ3 ðOHÞþ rejection for a-dextrin (MW 972).
ROH ðhydrolysisÞ On the other hand, Société des Céramiques
TiðORÞ4 þTiðORÞ3 ðOHÞ!ðROÞ3 TiOTiðORÞ3 þ Techniques (SCT) claimed that they had com-
ROH ðcondensationÞ mercialized TiO2 NF membranes having an
MWCO of 1,000 (Sarrade et al. 1996) based on
research work by Commissariat à l’Energie
# Springer-Verlag Berlin Heidelberg 2013
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1423-2
2 Titania Membranes

Tetraethyl orthotitanate was partially hydrolyzed


at conditions where the molar ratio of water over
the alkoxide was less than 1, followed by the
addition of an acid or organic base to control the
viscosity of the polymeric sol solution, i.e., the
size of the polymeric network. They also pre-
pared zirconia porous membranes by the same
method. Filtration performance of TiO2 mem-
branes shows comparable water permeabilities
to those of polymeric NF membranes.

References

Titania Membranes, Fig. 1 Molecular weight cutoff Benfer S, Popp U, Richter H, Siewert C, Tomandl G
curves for TiO2 porous membranes (solutes: sugars, (2001) Development and characterization of ceramic
500 ppm) (Wildman et al. 1993) nanofiltration membranes. Sep Purif Technol
22–23:231
Puhlf€
urß P, Voigt A, Weber R, Morbé M (2000) Micro-
Atomique (CEA). Colloidal sols with a diameter porous TiO2 membranes with a cut off <500 Da. J
of 15 nm, which showed an anatase phase and Membr Sci 174:123
which were stable up to 600  C, were coated on Sarrade SJ, Rios GM, Carlès M (1996) Nanofiltration
porous alumina supports and fired at 500  C. Voigt membrane behavior in a supercritical medium. J
Membr Sci 114:81
et al. (Puhlf€
urß et al. 2000) prepared polymeric Soria R, Cominottim S (1996) In: Proceedings of fourth
sols from a solution of Ti-isopropoxide in isopro- international conference on inorganic membranes,
pyl alcohol by the addition of a small amount of p 194
water. NF membranes, which were prepared by Tsuru T, Hironaka D, Yoshioka T, Asaeda M. (2001)
Titania membranes for liquid phase separation: effect
coating the polymeric sols on a TiO2 intermediate of surface charge on flux. Sep Purif Technol 25: 307
layer (pore size 5 nm, prepared by colloidal TiO2 Wildman DL, Peterson RA, Anderson MA, Hill CG
sols), followed by firing at 450  C, had an (1993) In: Proceedings of third international confer-
MWCO of 480 and a pure water flux of 20 l/ ence on inorganic membranes, p 111
Xu Q, Anderson M (1994) Sol–Gel Route to Synthesis of
(m2 h bar) and were applied to the separation of Microporous Ceramic Membranes: Preparation and
electrolytes. Benfer et al. (2001) also developed Characterization of Microporous TiO2 and ZrO2
TiO2 NF membranes by the polymeric sol route. Xerogel. J Am Ceram Soc 77: 1939
A

Ammonia Decomposition CO2 emissions, since they are carbonaceous com-


in Catalytic Membrane Reactors pounds and on-board CO2 capture is not feasible.
As shown in the following equations, another
Toshinori Tsuru advantage of NH3-energy systems is the low heat
Department of Chemical Engineering, Hiroshima of reaction. Approximately 30 kJ is required for
University, Higashi-Hiroshima, Japan one mole of produced H2 in NH3 system, which is
lower than in MTH cycle (70 kJ) and steam
reforming of methane (SRM) (40 kJ).
Recently, NH3 has been proposed as a H2 carrier
in a promising solution that would bypass the SRM reaction : CH4 þ 2H2 O $ CO2 þ 4H2
intractable issues related to H2 storage and deliv- DH ¼ þ164:5 kJ=mol
ery, since NH3 has a high hydrogen storage MTH cycle : C7 H14 $ C7 H8 þ 3H2
capacity of 17.6 wt.% and can be easily stored DH ¼ þ204:6 kJ=mol
and transported in liquid form under mild condi- NH3 system : NH3 ! 0:5N2 þ 1:5H2
tions. NH3 decomposes to H2, which produces DH ¼ þ46 kJ=mol
only H2O after combustion, and N2, which is
not a greenhouse gas; in other words, NH3 is a Membrane reactors can be categorized based
COx-free H2 carrier. Another class of a hydrogen on configuration of catalysts as packed type
carrier is an organic hydride such as cyclohexane membrane reactor, fluidized membrane reactor,
(CH) and methylcyclohexane (MCH). In dehy- and catalytic membrane reactor. As shown in
drogenation reaction, CH and MCH reversibly Fig. 1, packed bed membrane reactors consist of
produce benzene (BEN) and toluene (TOL), catalysts for reaction as well as membranes for
based on the equilibrium reaction, respectively, separation. Both catalyst particles and mem-
while BEN and TOL are re-hydrogenated into branes are packed into one unit, but reaction and
CH and MCH, respectively. Methylcyclohexane- separation occur separately. On the other hand,
toluene-hydrogen (MTH cycle) and catalytic membranes have catalytic activity as
cyclohexane-benzene-hydrogen (CBH cycle) well as separation ability in one membrane. Zeo-
need reversible and highly selective conversion lite membranes such as ZSM-5 and TS-1 are
to sustainable use. Therefore, the advantages of inherently catalytically active, while another
NH3 mentioned above make the NH3-mediated type of catalytic membrane is a silica hydrogen
hydrogen economy extremely attractive and separation membrane on catalytically active sup-
promising. Other H2 carriers, such as methanol, port which can be prepared using catalytically
dimethyl ether, etc., inevitably cause end-user active powders such as nickel oxides or

# Springer-Verlag Berlin Heidelberg 2014


E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1424-2
2 Ammonia Decomposition in Catalytic Membrane Reactors

Reactants retentate
Reactants retentate

packed catalyst catalytic


permeate membrane permeate
membrane

Packed Bed Membrane Reactor (PBMR) Catalytic Membrane Reactor (CMR)

Ammonia Decomposition in Catalytic Membrane Reactors, Fig. 1 Configuration of membrane reactors

COx-free H2

Silica membrane
Intermediate layer

Ru catalyst
γ-Al2O3
Bimodal catalytic support layer
α-Al2O3

¬
NH3 ¬ 1.5H2ˇ 0.5N2
NH3 N2

Ammonia Decomposition in Catalytic Membrane Reactors, Fig. 2 Schematic diagram of the proposed bimodal
catalytic membrane reactor for COx-free H2 production via NH3 decomposition (Li et al. 2013)

impregnation of Ni-catalyst inside porous support (Ru/g-Al2O3/a-Al2O3). The impregna-


a-alumina supports (Tsuru et al. 2004). tion of g-Al2O3 into an a-Al2O3 membrane sup-
Membrane reactors combining a catalytic port to form a bimodal support is expected to
reaction with the separation process into a single effectively improve catalytic membrane reactor
unit offer an ideal device to produce H2 from NH3 performance, since the bimodal structure con-
efficiently, where enhanced NH3 conversion and tains both mesopores and macropores, which
high-purity COx-free H2 can be simultaneously results in improved catalytic activities by
obtained by applying a hydrogen separation mesopores and high gas diffusivity by
membrane. Ru is reported the most active catalyst macropores.
for ammonia decomposition and is supported on Figure 3 shows an example of enhancement of
porous carbon such as carbon nanotubes (CNT) conversion for the BCMR performance for NH3
with supporting catalysts such as potassium (K). decomposition at 450  C. During the initial
To date, only a few studies have reported mem- 250 min without sweep gas, a NH3 conversion
brane reactors for NH3 decomposition in a was 45 %. When N2 sweep gas was applied to the
packed bed Pd membrane reactor, and improved permeate stream of the membrane reactor, NH3
NH3 conversion was obtained after H2 extraction. conversion was significantly enhanced from 45 to
Another class of membrane reactor is a cata- 95 % after the selective H2 extraction. NH3
lytic membrane reactor. Figure 2 shows a sche- decomposition rate is strongly inhibited by the
matic bimodal catalytic membrane reactor presence of H2, particularly at a high pressure.
(BCMR) (Li et al. 2013). This new type of mem- Therefore, the highly enhanced NH3 conversion
brane reactor had a configuration that consisted of can be ascribed to the improved kinetics from H2
a silica separation layer and a bimodal catalytic extraction in the BCMR.
Ammonia Decomposition in Catalytic Membrane Reactors 3

Ammonia
Decomposition
in Catalytic Membrane
Reactors, Fig. 3 Bimodal
catalytic membrane reactor
performance for NH3
decomposition at 450  C
(Li et al. 2013)

References membrane reactors for COx-free hydrogen production.


AIChE J 59:168–179
Li G, Kanezashi M, Tsuru T (2013) Highly enhanced Tsuru T, Yamaguchi K, Yoshioka T, Asaeda M (2004)
ammonia decomposition in bimodal catalytic silica Methane steam reforming by microporous catalytic
membrane reactors. AIChE J 50:2794
C

Chemical Vapor Deposition take place at the location where the reactants
contact each other. Therefore, the deposition
Hiroki Nagasawa and Toshinori Tsuru occurs inside the pores and the pore size will be
Department of Chemical Engineering, Hiroshima decreased. The deposition continues until the
University, Higashi-Hiroshima, Japan pore size becomes small enough to reduce diffu-
sion of the reactants. As a result, uniform pore
size can be obtained by using the counter-
Chemical vapor deposition (CVD) is a method diffusion CVD.
for depositing thin films of various materials The hydrogen-selective silica membranes
(Smith 1995). CVD process involves a series of reported by Gavalas et al. were prepared by
gas phase and surface reactions of volatile precur- depositing a dense silica layer on the top of
sors, which are induced by, for example, heat, light, Vycor glass membranes by the oxidation of SH4
and/or plasma-discharge. CVD has been used at 450  C (Gavalas et al. 1989). The obtained
extensively in a number of industries such as semi- membranes were reported to have high H2/N2
conductor, electronics, and optics industries. selectivities as high as 3,000 but low H2
CVD techniques have also been utilized in the permeances of 2.1  10 8 mol/(m2 s Pa) at
fabrication of inorganic molecular sieve mem- 450  C. Until then, a great deal of progress has
branes. Among the types of CVD technique, ther- been made by several research groups. For exam-
mal CVD has been most extensively studied since ple, Gu and Oyama prepared a silica membrane
Gavalas and coworkers first reported successful on the substrate with a graded g-alumina inter-
synthesis of the hydrogen-selective silica mem- mediate layer by the thermal decomposition of
branes in 1989 (Gavalas et al. 1989). There are tetraethoxysilane (TEOS) at 600  C and reported
two types of reaction geometries available for H2 permeance of 5.0  10 7 mol/(m2 s Pa) at
thermal CVD, as shown in Fig. 1: one-sided 600  C, with H2/CH4 selectivity of 5,900
CVD and counter-diffusion CVD (Nomura (Gu and Oyama 2007). Ohta et al. prepared silica
et al. 1997; Nakao et al. 2000). For the case of membranes on the g-alumina intermediate layer
the one-sided CVD, all of the reactants are fed to by using oxidation of tetramethoxysilane
the same side of the porous substrate, and then, (TMOS), phenyltrimethoxysilane (PTMS), or
the film-forming reactions occur at the surface of dimethoxydiphenylsilane (DMDPS) at 600  C
the substrate. On the other hand, for the case of and reported that larger pores were formed
the counter-diffusion CVD, the reactants are fed when the number of phenyl groups on the precur-
to the opposite side of the substrate. The reactants sor was increased (Ohta et al. 2008). The
diffuse into the porous substrate and the reactions DMDPS-derived membrane showed a high H2
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1425-1
2 Chemical Vapor Deposition

Chemical Vapor
Deposition,
Fig. 1 Schematic diagram
of (a) one-sided and (b)
counter-diffusion CVD
processes

permeance of the order of 10 6 mol/(m2 s Pa) at the membrane prepared via 2-step PECVD
300  C, with H2/SF6 selectivity of 6,800. showed a good thermal stability, although the
Plasma-enhanced CVD (PECVD) is another membrane was fabricated at room temperature.
type of CVD technique utilized for the membrane The 2-step PECVD-derived membrane showed
fabrication. PECVD offers a low processing tem- high He and H2 permeances of 5.2  10 7 and
perature compared with thermal CVD due to the 2.4  10 7 mol/(m2 s Pa) at 400  C, respec-
high reactivity of plasma. Several research tively, with He/N2 and H2/N2 permeance ratios
groups reported the PECVD-derived membranes of 4,200 and 1,900, respectively (Tsuru
prepared at room temperature by using several et al. 2011; Nagasawa et al. 2013).
kinds of precursors such as hexamethyldisiloxane
(HMDSO) (Roualdes et al. 2002; Tsuru
et al. 2011; Nagasawa et al. 2013), hexamethyl-
References
disilazane (HMDS) (Kafrouni et al. 2009), or bis
(dimethylamino)dimethylsilane (BDMADMS) Gavalas GR, Megiris CE, Nam CW (1989) Chem Eng Sci
(Kafrouni et al. 2010). Typical PECVD-derived 44:1829–1835
membranes showed moderate selectivity (e.g., Gu Y, Oyama ST (2007) High molecular permeance in a
He/N2 selectivity of <10 at 25  C and ~30 at poreless ceramic membrane. Adv Mater
19:1636–1640
150  C) with He permeance of the order of Kafrouni W, Rouessac V, Julbe A, Durand J (2009) Syn-
10 8–10 7 mol/(m2 s Pa), probably because the thesis of PECVD a-SiCxNy:H membranes as molecu-
PECVD-derived layer remains to have high con- lar sieves for small gas separation. J Membr Sci
tent of organofunctional groups which make the 329:130–137
Kafrouni W, Rouessac V, Julbe A, Durand J (2010) Syn-
structure more loose (Roualdes et al. 2002; Tsuru thesis and characterization of silicon carbonitride films
et al. 2011; Nagasawa et al. 2013; Kafrouni by plasma enhanced chemical vapor deposition
et al. 2009, 2010). Selectivity of PECVD-derived (PECVD) using bis(dimethylamino)dimethylsilane
membranes can be improved by 2-step PECVD (BDMADMS), as membrane for a small molecule
gas separation. Appl Surf Sci 257:1196–1203
sequence, which involves HMDSO/Ar-PECVD Nagasawa H, Shigemoto H, Kanezashi M, Yoshioka T,
followed by HMDSO/O2-PECVD (Tsuru Tsuru T (2013) Characterization and gas permeation
et al. 2011; Nagasawa et al. 2013). Moreover, properties of amorphous silica membranes prepared
Chemical Vapor Deposition 3

via plasma enhanced chemical vapor deposition. silica membranes for gas separation by chemical vapor
J Membr Sci 441:45–53 deposition. J Membr Sci 315:93–99
Nakao S, Suzuki T, Sugawara T, Tsuru T, Kimura Roualdes S, Sanchez J, Durand J (2002) Gas diffusion and
S (2000) Preparation of microporous membranes by sorption properties of polysiloxane membranes pre-
TEOS/O3 CVD in the opposing reactants geometry. pared by PECVD. J Membr Sci 198:299–310
Microporous Mesoporous Mater 37:145–152 Smith DL (1995) Thin-Film Deposition: Principles and
Nomura M, Yamaguchi T, Nakao S (1997) Silicalite Practice, McGraw-Hill, Inc.,
membranes modified by counterdiffusion CVD tech- Tsuru T, Shigemoto H, Kanezashi M, Yoshioka T (2011)
nique. Ind Eng Chem Res 36:4217–4223 2-step plasma-enhanced CVD for low-temperature
Ohta Y, Akamatsu K, Sugawara T, Nakao A, Miyoshi A, fabrication of silica membranes with gas-separation
Nakao S (2008) Development of pore size-controlled performance. Chem Commun 47:8070–8072
H

Hybrid Silica Membranes hydrophilic ceramic membranes (Tsuru


et al. 2004) or by the in-situ preparation using
Toshinori Tsuru hydrophobic sols. In post-modification, hydro-
Department of Chemical Engineering, Hiroshima philic porous membranes, the pore surface of
University, Higashi-Hiroshima, Japan which is covered with hydrophilic hydroxyl
groups such as -SiOH, were modified with silane
coupling agents such as trimethylchlorosilane in
A great deal of attention has been paid to silica either a gas or a liquid phase, to convert the
membranes, which can accomplish separation hydroxyl groups to a trimethylated surface. How-
tasks even under harsh conditions due to their ever, this method has several disadvantages;
high-separation performance, chemical inertness, post-modification always reduces the effective
and thermal stability (de Vos and Verweij 1998; pore sizes, leading to a decrease in flux. More-
Tsuru 2008). Two strategies have been proposed over, it is difficult to modify membrane pores to
to prepare amorphous molecular sieving silica less than several nanometers since the silane cou-
membranes: the sol–gel process and the chemical pling agents cannot enter such small pores (Tsuru
vapor deposition (CVD) method. et al. 2004).
Tetraethoxysilane (TEOS), which is a common In-situ preparation of hydrophobic silica
Si precursor, has been widely adopted in both membranes was reported in sol–gel processing.
approaches, and the resultant membranes have Two typical kinds of organoalkoxysilanes have
been extensively investigated for gas separation, been used as Si precursors to prepare silica mem-
pervaporation, and membrane reaction. However, branes via a sol–gel process. One is a bridged
traditional TEOS-derived silica membranes suffer alkoxide, that is, a di-silicon alkoxide with a
from poor hydrothermal stability, which greatly bridged group between the two silicon atoms,
hampers their practical application. Inspired by such as 1, 2-bis(triethoxysilyl)ethane(BTESE)
the distinctive features of organic–inorganic (CH3CH2O)3Si CH2CH2Si(OCH2CH3)3 and bis
hybrid silica materials with respect to flexibility, (triethoxysilyl)methane (BTESM)
hydrothermal stability, and tunable pore sizes, (CH3CH2O)3SiCH2Si(OCH2CH3)3 (Kanezashi
researchers have concentrated on the preparation et al. 2009; Castricum et al. 2008a, b). Castricum
of hybrid silica membranes with improved hydro- and coworkers (2008a; Castricum et al. 2008b)
thermal stability and controlled pore sizes, using first reported on the BTESE-derived silica mem-
organoalkoxysilanes instead of TEOS. brane and applied it to pervaporation dehydration
Organic/inorganic hybrid membranes can be of solvents of 95 wt% n-butanol-5 wt% water in
prepared either by the post-modification of an attempt to increase hydrothermal stability. The
# Springer-Verlag Berlin Heidelberg 2014
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1426-2
2 Hybrid Silica Membranes

membrane was stable after 1.5 years, even though References


the test temperature was as high as 150  C, while
TEOS-derived silica membrane completely lost its Castricum HL, Sah A, Kreiter R, Blank DHA, Vente JF,
ten Elshof JE (2008a) Hybrid ceramic nanosieves:
separation ability within weeks at a much lower
stabilizing nanopores with organic links. Chem
temperature of 95  C. The excellent hydrothermal Commun 11037–1105. DOI: 10.1039/B718082A
stability endowed by the organic–inorganic struc- Castricum HL, Kreiter R, van Veen HM, Blank DHA,
tures appears to be very promising for practical Vente JF, ten Elshof JE (2008b) High-performance
hybrid pervaporation membranes with superior hydro-
application. The formation of a looser structure
thermal and acid stability. J Membr Sci 324:111
and improved hydrothermal stability was due to de Vos RM, Verweij H (1998) High-selectivity, high flux
the presence of a Si–C–C–Si minimum unit in the silica membranes for gas separation. Science 279:1710
silica networks. de Vos RM, Maier WF, Verweij H (1999) Hydrophobic
silica membranes for gas separation. J Membr Sci
Another typical kind of organoalkoxysilane is
158:277
a mono-silicon alkoxide with a pendant group, Kanezashi M, Yada K, Yoshioka T, Tsuru T (2009)
such as methyltriethoxysilane (MTES), Design of silica networks for development of highly
(trifluoropropyl)triethoxysilane (TFPTES), permeable hydrogen separation membranes with
hydrothermal stability. J Am Chem Soc 131:414
ethylenetriethoxysilane (ETES), or
Raman NK, Brinker CJ (1995) Organic “template”
3-methacryloxypropyltrimethoxysilane (MPS) approach to molecular sieving silica membranes.
(Raman and Brinker 1995; de Vos et al. 1999; J Membr Sci 105:273
Tsuru et al. 2011). Without burning out organic Tsuru T (2008) Nano/subnano-tuning of porous ceramic
membranes for molecular separation. J Sol–gel Sci
pendant groups, hybrid hydrophobic silica mem-
Technol 46:349
branes could be obtained via the sol–gel process, Tsuru T, Kondo H, Yoshioka T, Asaeda M (2004) Perme-
which was first reported by de Vos et al. using ation of nonaqueous solution through organic/inor-
TEOS and MTES as co-precursors (de Vos ganic hybrid nanoporous membranes. AIChE
J 50:1080–1087
et al. 1999). The hybrid membranes prepared
Tsuru T, Nakasuji T, Oka M, Kanezashi M, Yoshioka
via this route also showed good hydrothermal T (2011) Preparation of hydrophobic nanoporous
stability and have been used for both gas separa- methylated SiO2 membranes and application to
tion and pervaporation. Considerable research on nanofiltration of hexane solutions. J Membr Sci
384:149–156
silica membranes prepared by mono-silicon alk-
oxides with pendant groups has led to a great deal
of progress in understanding both the sol–gel
process and the membrane characteristics.
C

Chiral Drug Separation by We already have some techniques to separate


Membranes one enantiomer from the other isomer: preferen-
tial crystallization, chiral chromatography,
Keiji Sakaki enantioselective extraction, enzymatic kinetic
National Institute of Advanced Industrial Science resolution, membrane separation, and so
and Technology (AIST), Research Institute for on. Among these techniques, membrane-based
Sustainable Chemistry, Tsukuba, Ibaraki, Japan method has some advantages such as low energy
demand, continuous operation, and easy scale-up.
The important factor of membrane-based
An enantiomer is one of two stereoisomers that enantioselective separation is the way how to
are mirror images of each other and give the function of chirality recognition to mem-
non-superposable. This feature of an enantiomer branes. In a supported liquid membrane, a liquid
is called “chirality.” containing enantioselective carriers is impreg-
Chirality is a very important key word in phar- nated into a porous support membrane (see the
maceutical industry, because more than half of topic “▶ Supported liquid membrane for
pharmaceutically active ingredients are chiral enantioselective separation”). In enantioselective
(Sekhon 2010). In chiral drugs, one enantiomer solid membranes, chirality recognition exists in
shows desirable bioactivity, but the other enan- main polymer chain, chiral polymer branch,
tiomer frequently does the less bioactivity or doped chiral selector, or cavity formed by molec-
sometimes toxic side effects. Therefore, world- ular imprinting (see the topic
wide sales of single-enantiomer drugs have been “▶ Enantioselective transport of amino acids by
growing (Maier et al. 2001; Li and Haynie 2007). membrane operations”).
There are some techniques to prepare single- Although the industrial application of
enantiomer drugs in pharmaceutical industry. membrane-based chiral separation has been very
One is chemical synthesis using chiral building few until now, one successful example exists in
blocks as starting materials. Another is asymmet- chiral drug production. Diltiazem is a calcium
ric synthesis using enantioselective catalysts like channel blocker used for hypertension and angina
chiral organocatalysts or biocatalysts. Optical treatment, and a lipase-immobilized membrane
resolution of enantiomers in a racemate is another reactor was applied to the enantiomeric separa-
important technique in chiral drug industry. The tion of chiral intermediate of this drug (Lopez and
method of optical resolution can be applied to not Matson 1997). In the separation process,
only final racemic drugs but also racemic inter- a biphasic membrane system is used. Figure 1
mediates appeared in preparation steps. shows the concept of enantiomeric separation in
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1428-3
2 Chiral Drug Separation by Membranes

Chiral Drug Separation


Organic phase (shell side)
by Membranes,
Fig. 1 Concept of (R), (S)-isomers (ester) (R)-isomer (ester)
enantiomeric separation in
a biphasic enzyme
Lipase-immobilized UF membrane
membrane reactor

(S)-isomer (acid)
Aqueous Phase (lumen side)

a biphasic membrane reactor using enzyme libraries of potential selectors are generated, and
immobilized on the membrane surface. The the systems with desirable properties are
immobilized enzyme on a membrane hydrolyzes extracted from the libraries.
preferentially one isomer ester in the organic feed
phase, and the produced acid is extracted into the
aqueous phase. In this system, reaction and sep-
References
aration occur simultaneously in/on membranes.
Membrane technology has a potential to Li B, Haynie DT (2007) Chiral drug separation. In: Ency-
improve the application of enzymatic reactions clopedia of chemical processing. Taylor & Francis
to the industrial scale production of chiral drugs. Online, pp 449–458
The recent progress of enzymatic membrane Lopez JL, Matson JL (1997) A multiphase/extractive
enzyme membrane reactor for production of diltiazem
reactors was reviewed elsewhere (Rios chiral intermediate. J Membr Sci 125:189–211
et al. 2004). Maier NM, Franco P, Lindner W (2001) Separation of
The most important factor for successful opti- enantiomers: needs, challenges, perspectives.
cal resolution of enantiomers in a racemate is the J Chromatogr A 906:3–33
Rios GM, Belleville MP, Paolucci D, Sanchez J (2004)
design of a chiral selector fitting for the separa- Progress in enzymatic membrane reactors – a review.
tion, because many drugs have complicated steric J Membr Sci 242:189–196
structures. One of the measures devised to deal Sekhon BS (2010) Enantioseparation of chiral drugs – an
with this problem is the implementation of com- overview. Int J PharmTech Res 2:1584–1594
binatorial strategies (Maier et al. 2001). Large
M

Magnetically Responsive membranes mimic this behavior allowing for


Membranes modulation of membrane performance by envi-
ronmental conditions. In general, in the case of
S. Ranil Wickramasinghe1 and Xianghong Qian2 porous membranes, responsive behavior is
1
Ralph E Martin Department of Chemical imparted by grafting responsive polymer layers
Engineering, University of Arkansas, onto the membrane surface. For nonporous mem-
Fayetteville, AR, USA branes the responsive groups are often part of the
2
Department of Biomedical Engineering, membrane polymer (Husson 2012).
University of Arkansas, Fayetteville, AR, USA Stimuli-responsive membranes make use of
the interplay between membrane structure and
changes in polymer conformation, polarity, and
Synonyms reactivity (Darvishmanesh et al. 2015). Respon-
sive behavior occurs in two steps: an environ-
Environmentally responsive membranes; mental trigger causes a conformational and/or
Multifunctional responsive membranes; Respon- property transition at the microscopic level
sive membranes; Smart membranes; Stimuli- which is then amplified to a macroscopically
responsive membranes measurable change in membrane performance.
Responsive behavior is a result of changes in
polymer chain conformation and/or property.
Introduction Changes in polymer chain conformation and
property are due to variations in protonation or
Responsive membranes represent a new class of deprotonation, hydrophilicity/hydrophobicity,
advanced membranes that respond to an external charge density and distribution, solvation free
stimulus (Bhattacharyya et al. 2012; Wandera energy, etc. The conformational change is driven
et al. 2010). They are a subset of multifunctional thermodynamically to minimize the Gibbs free
membranes where the membrane performs more energy of the polymer/solvent system
than one function simultaneously. The develop- (Du et al. 2010).
ment of responsive membranes has been inspired
by biological membranes such as skin and epi-
thelial tissue. The barrier properties of biological Types of Stimuli
membranes can be modulated by environmental
conditions such as temperature, humidity, pres- Responsive behavior may be categorized
ence of a specific ion, etc. Responsive according to the type of stimulus used to elicit
# Springer-Verlag Berlin Heidelberg 2015
E. Drioli, L. Giorno (eds.), Encyclopedia of Membranes,
DOI 10.1007/978-3-642-40872-4_1431-1
2 Magnetically Responsive Membranes

Magnetically Responsive Membranes, Fig. 1 Types Xianghong Qian, S Ranil Wickramasinghe, Responsive
of stimuli (Reprinted from Current Opinion in Chemical membranes for advanced separations, 98–104, 2015, with
Engineering, vol number: 8, Siavash Darvishmanesh, permission from Elsevier)

polymer conformational and/or property changes weak base and acid groups respond to a specific
(Darvishmanesh et al. 2015). Figure 1 chemical cue, H+ ions in solution.
(Darvishmanesh et al. 2015) gives a schematic Solution ionic strength is another example of a
representation of the three types of stimuli: direct, direct stimulus and can affect the degree of poly-
indirect, and field induced. Direct stimulation is mer swelling in a number of ways. The presence
specific. The responsive groups on the membrane of salt ion and its type and concentration affect
respond to a specific chemical or biological cue. charge interactions in the membrane/solution
For example, pH-responsive groups respond to system. It affects the degree of swelling for
changes in pH (H+ ion concentration) (Himstedt pH-responsive membranes. Salt ions can cause
et al. 2013a; Gugliuzza 2013; Wee et al. 2013). charge screening thus limiting the amount of
A carboxylic group (e.g., acrylic acid) at pH swelling. Strong acid and base groups such as
below its pKa is protonated leading to its quaternary amines are insensitive to solution pH
decreased hydration and de-swelling effect. The but respond to changes in ionic strength (Husson
polymer network swells when the pH exceeds its 2012). In addition poly (zwitterion)-based multi-
pKa as the carboxylic groups become layer membranes have also been shown to
deprotonated and repel each other. Thus mem- respond to solution ionic strength (de Grooth
brane permeability can be adjusted. In the case of et al. 2014). However unlike weak polyelectro-
pH-responsive groups, a number of different lytes such as weak acids and weak bases, increas-
ing ionic strength leads to an increase in swelling.
Magnetically Responsive Membranes 3

Biologically inspired responsive groups date most responses to ultrasound waves lead to
include (i) antigen-responsive membranes irreversible cleavage of weak bonds in the poly-
(Zhang et al. 2007; Lu et al. 2003), (ii) redox/ mer structure. Consequently, unlike the other
thiol-responsive groups (Wong et al. 2008; responsive mechanisms described here,
Cerritelli et al. 2007; Ghosh et al. 2009), (iii) ultrasound-responsive membranes tend to
enzyme-responsive membranes (Ulijn 2006), undergo irreversible transformations
and (iv) glucose-responsive membranes (Chu (Li et al. 2010; Zhang et al. 2009). Development
et al. 2004). In these cases a chemical or biolog- of reversible ultrasound-responsive polymers that
ical cue directly interacts with a specific chemical undergo reversible transformations could be an
groups on the membrane surface. Thus they are area of future development.
much more specific than the pH and ionic Field-induced responsive behavior is funda-
strength-responsive group describe above. mentally different to the direct and indirect
Indirect stimulation, like direct stimulation, responses as no mass transfer is required. Three
involves mass transfer to the responsive groups. types of external field, electric, magnetic, and
However unlike direct stimulation, changes in electromagnetic waves, have been considered in
polymer conformation/property occur due to the past. Electric field-responsive membranes
changes in the thermodynamic environment and shrink, swell, or twist in response to an external
not to a specific interaction with a chemical or electric field due to the interaction of charged
biological cue. Most temperature-responsive species with the external field. These changes in
polymers display a lower critical solution tem- polymer confirmation can be used to control sol-
perature (LCST). A common example is poly ute permeation through the membranes. In addi-
(N-isopropylacrylamide) (PNIPAM). PNIPAM tion development of fouling-resistant membranes
is a hydrogel that is water soluble when the tem- based on desorption of adsorbed solutes due to
perature is below its LCST. Above its LCST, the changes in polymer conformation induced by
polymer becomes hydrophobic and will phase changes in an external electric field has been
separate. When PNIPAM chains are attached to described (Wandera et al. 2010).
a membrane surface, the grafted polymer layers Magnetic field-responsive groups such as
swell and de-swell when the local temperature magnetic nanoparticles are usually physically
fluctuates below or above the LCST. Previous entrapped within the membrane structure or
studies have shown that conformational immobilized onto the membrane surface.
switching can lead to the release of adsorbed Changes in an external magnetic field can cause
foulants (Wandera et al. 2011, 2012; Tomer movement and/or heating of these magnetically
et al. 2009). The LCST of thermo-responsive responsive groups. Recent studies indicate that
polymers is strongly affected by the salt ion, its movement of magnetically responsive polymer
type, and concentration. An increase in concen- chains attached to the membrane surface can
tration will lead to a decrease in LCST. The suppress concentration polarization during
actual decrease in ionic strength depends on the nanofiltration (Himstedt et al. 2011; Yang
specific ion present in solution. Recent studies et al. 2013). In addition magnetically responsive
suggest that modulation of LCST by solution polymer chains attached to the inside pore sur-
ionic strength could be used to develop high- face of microfiltration membranes can be used to
performance ligands for applications such as modulate membrane permeability by applying an
membrane-based hydrophobic interaction chro- external magnetic field (Himstedt et al. 2012).
matography (Wu et al. 2014; Himstedt Electromagnetic radiation such as UV, IR,
et al. 2013b). etc. has been used to trigger structural transfor-
Ultrasound represents another method of indi- mations of functional species such as azo groups
rect stimulation. Ultrasound-responsive mem- (Ishihara et al. 1984; Ishihara and Shinohara
branes have been reported for biomedical 1984; Kinoshita et al. 1986). For example,
applications such as controlled drug release. To photo-responsive polyethersulfone (PES)
4 Magnetically Responsive Membranes

membranes were prepared from blending PES Ghosh S, Yesilyurt V, Savariar EN, Irvin K,
with azobenzene(Azo) and b-cyclodextrin Thayumanavan S (2009) Redox, ionic strength, and
pH sensitive supramolecular polymer assemblies.
(b-CD). The water permeability of the mem- J Polym Sci A Polym Chem 47:1052–1060
branes was tested under light irradiation at Gugliuzza A (2013) Intelligent membranes: dream or
450 and 365 nm, respectively. At 450 nm, the reality? Membranes 3:151–154
membrane pores close and water flux decreases Himstedt HH, Yang Q, Dasi LP, Qian X, Wickramasinghe
SR, Ulbricht M (2011) Magnetically activated
due to the complex formation between Azo and micromixers for separation membranes. Langmuir
b-CD. By changing irradiation wavelength to 27:5574–5581
365 nm, the membrane pores open due to com- Himstedt HH, Yang Q, Qian X, Wickramasinghe SR,
plex dissociation between Azo and b-CD, and the Ulbricht M (2012) Toward remote-controlled valve
functions via magnetically responsive capillary pore
membranes show higher permeability. membranes. J Membr Sci 423:257–266
Himstedt HH, Du H, Marshall KM, Wickramasinghe SR,
Qian X (2013a) pH responsive nanofiltration mem-
branes for sugar separations. Ind Eng Chem Res
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Himstedt HH, Qian X, Weaver JR, Wickramasinghe SR
(2013b) Responsive membranes for hydrophobic
Though very much in its infancy, development of
interaction chromatography. J Membr Sci
responsive membranes offers numerous opportu- 447:335–344
nities for designing high-performance mem- Husson SM (2012) Synthesis aspects in the design of
branes for future separations needs. It is likely responsive membranes. In: Responsive membranes
and materials, Wiley, Chichester, West Sussex, UK.
that more complicated responsive mechanisms
pp 73–96
that involve a cascade of stimuli-response inter- Ishihara K, Shinohara I (1984) Photoinduced permeation
actions will be developed analogous to biological control of proteins using amphiphilic azoaromatic
membranes. It is also likely that computational polymer membrane. J Polym Sci: Polym Chem
22:515–518
simulations will provide valuable guidance when
Ishihara K, Hamada N, Kato S, Shinohara I (1984) Photo-
developing the appropriate nanostructures for induced swelling control of amphiphilic azoaromatic
these advanced membranes. polymer membrane. J Polym Sci Polym Chem
22:121–128
Kinoshita T, Sato M, Takizawa A, Tsujita Y (1986)
Photocontrol of polypeptide membrane functions by
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