Column Design by J

LARSEN & TOUBRO LIMITED
ECC Division - EDRC
PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE
O9017-10-C-CK-005-001 Rev-0 29/4/2010

TITLE: BATTERY PROPER-1
DESIGNED CHECKED SHEET
UNIT: ANALYSIS & DESIGN OF END PLATFORM PJM SUR OF
ANALYSIS OF SUMP WALL:-

Wall is subjected to following horizontal pressure:
i) Soil Pressure
ii) Surcharge Pressure
iii) Water Pressure
i) Soil Pressure:
Unit Weight of soil = γ= 18 kN/m3
Ground Water Table is at EL(-)0.840m
Therefore, γsub= 18-10 = 8 kN/m3
Co-efficient of earth pressure at rest= k0= 0.5
Soil Pressure at base= k0.γsub.h= 0.5 × 8 × 8.16 = 32.64 kN/m2
[i.e. EL(-)9.0 m ]
ii) Surcharge Pressure:
Surcharge load on ground= q = 20 kN/m (Assume)
Surcharge Pressure = k0.q= 0.5 × 20 = 10 kN/m2
iii) Water Pressure:
Water Pressure at Base = γw.h = 10 × 8.16 kN/m2 γw = 10 kN/m3
[i.e. EL(-)9.0 m ] = 81.6 kN/m2
EL(-)0.840m
4
EL(-)4.5 m (T.O.Raft)
1.5
m
8
EL(-)7.8 m
1.5
81.6 kN/m2 10 kN/m2 32.64 kN/m2 EL(-)9.0 m

(Water (Surcharge (Submerged
Pressure) Pressure) Soil Pressure)
Water Pressure at EL(-)7.8 m = 81.6 × (8.16-1.5)/8.16= 66.6 kN/m2

Soil Pressure at EL(-)7.8 m = 32.64 × (8.16-1.5)/8.16= 26.64 kN/m2
Water Pressure at EL(-)4.5 m = 10 × 3.66 = 36.6 kN/m2
Soil Pressure at EL(-)4.5 m = 32.64 × (8.16-4.5)/8.16= 14.64 kN/m2
ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010

DESIGN OF WALL:-
Y
2.2 m
a a Hinge
Ry2
a = 1.1 m
Rx Rx b = 4.5 m
b
Ry2
X
61.2 kN/m 2
63 kN/m 2
O
(Load 1) (Load 2) (Plate fixed along three edges, hinged along one edge)
(Refer Moody's chart for moments and reactions for rectangular plates.)
Load 1, Uniform Load (Page 16, Fig.- 10 )of Moody's Chart
a/b= 1.1/4.5= 0.24444 Use a/b = 3/8 =0.375 Chart
Moment = (Co-efficient)(P.b2)
Reaction= (Co-efficient)(P.b)
Mx
y/b x/a 0 0.2 0.4 0.6 0.8 1
Ry -0.0466 0.0061 0.1237 0.1983 0.2397 0.253
Rx
1 -0.0466 0 0 0 0 0 0
0.8 0.3265 0.0301 0.0109 -0.0013 -0.0089 -0.013 -0.0143
a/b = 3/8
0.6 0.3819 0.0403 0.0161 -0.0007 -0.0116 -0.0177 -0.0197

0.4 0.3624 0.0374 0.0148 -0.0008 -0.0108 -0.0163 -0.0181
0.2 0.2164 0.0211 0.0075 -0.001 -0.0059 -0.0085 -0.0092
0 -0.0013 0 0.001 0.0027 0.0043 0.0054 0.0058
Ry -0.0013 0.031 0.1684 0.2663 0.3238 0.3427
My
0 0 0 0 0 0
0.006 0.0008 -0.0038 -0.0073 -0.0095 -0.0102
0.0081 0.0023 -0.0028 -0.0068 -0.0094 -0.0103
0.0075 0.002 -0.0028 -0.0065 -0.0089 -0.0097
ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010

0.0042 0.0008 -0.0019 -0.0038 -0.0048 -0.0052

0 0.0051 0.0135 0.0215 0.0269 0.0288
Moody's Chart for uniform load
Ry1 Ry2 (Bott.)

y/b Rx x/a
(Top) ie Raft
1 -12.842 0 -12.842 -0.358254

0.8 89.9769 0.2 1.68104 8.54298
0.6 105.244 0.4 34.0892 46.407672
0.4 99.8702 0.6 54.6475 73.386954
0.2 59.6355 0.8 66.0565 89.232804
0 -0.3583 1 69.7217 94.441266
Y
Horizontal B.M. (Mx) due to load 1:
Max. (+)ve B.M.= 49.9764 kN-m Mx
Max. (-)ve B.M.= -24.43 kN-m
Vertical B.M. (My) due to load 1:

Max. (+)ve B.M.= 35.7152 kN-m
Max. (-)ve B.M.= -12.773 kN-m
Mx= -24.4 kN-m
Mx= 49.9764 My=-
kN-m 12.77kN-m
My
X
My= 35.7152 kN-m
Load 2, Uniformly Varying Load (Page 19, Fig.- 13) of Moody's Chart:
Mx
y/b x/a 0 0.2 0.4 0.6 0.8 1
Ry -0.0205 -0.0283 0.007 0.0313 0.0455 0.0502
Rx
1 -0.0205 0 0 0 0 0 0
0.8 0.0788 0.0091 0.0039 0.0001 -0.0026 -0.0041 -0.0046
a/b = 3/8
0.6 0.155 0.017 0.007-0.0001 -0.0048 -0.0075 -0.0084

0.4 0.212 0.0207 0.0078-0.0008 -0.0061 -0.0089 -0.0098
0.2 0.1696 0.0145 0.0045-0.0012 -0.0042 -0.0057 -0.0061
0 0.0102 0 0.0008 0.002 0.003 0.0038 0.004
Ry 0.0102 0.0475 0.149 0.2157 0.2528 0.2647
My
0 0 0 0 0 0
0.0018 0.0007 -0.0003 -0.001 -0.0015 -0.0016
0.0034 0.0011 -0.0009 -0.0025 -0.0035 -0.0038
ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010

0.0041 0.0009 -0.0021 -0.0044 -0.0058 -0.0063

0.0029 0.0001 -0.0023 -0.0039 -0.0049 -0.0052
0 0.0039 0.0099 0.0153 0.0188 0.02
Moody's Chart for Uniformly Varying load
Ry1 Ry2 (Bott.)

y/b Rx x/a
(Top) ie Raft
1 -5.8118 0 -5.8118 2.8917
0.8 22.3398 0.2 -8.0231 13.46625
0.6 43.9425 0.4 1.9845 42.2415
0.4 60.102 0.6 8.87355 61.15095
0.2 48.0816 0.8 12.8993 71.6688
0 2.8917 1 14.2317 75.04245
Y
Max. (+)ve B.M.= 26.408 kN-m
Max. (-)ve B.M.= -12.502 kN-m Mx

Max. (+)ve B.M.= 25.515 kN-m
Max. (-)ve B.M.= -8.0372 kN-m
Mx= -12.5 kN-m
Mx= 26.408 My=-
kN-m 8.037kN-m
My
X
My= 25.515 kN-m
TOTAL MOMENTS ON WALL:
Horizontal B.M. (Mx) due to load 1 and load 2:

Max. (+)ve B.M.= 76.3845 kN-m (Outer wall i.e, Soil face)
Max. (-)ve B.M.= -36.933 kN-m (Inner wall)
Vertical B.M. (My) due to load 1 and load 2:

Max. (+)ve B.M.= 61.2302 kN-m (Outer wall i.e, Soil face)
Max. (-)ve B.M.= -20.81 kN-m (Inner wall)
Max. Reaction on wall due to load 1 and load 2= 169.483716 kN

ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010

Provide Wall Thickness= D= 450 mm Dia of each Bar = 16 mm

Concrete Grade: M30 Steel Grade: Fe500 D= 450 mm b= 1000 mm
Cover taken= 50 mm d= 392 mm d'= 58 mm
Max. (+) ve B.M. for outer wall= 76.3845 kN-m

Mu/bd2= 0.74563
pt reqd = 0.178 Ast reqd.= 801 mm2
Providing 16 mmΦ bars, Spacing required= 251 mm
Hence, Provide 16 mmΦ bars @ 200 mm C/C at outer face of wall
Ast provided= 1005 mm2 pt provided= 0.2234

τc = 0.3475 N/mm2 τcbd = 136.22 kN
Shear force at critical section = 79.939567 kN
Vu = 120 kN < 136.22 kN
Hence, No Shear Reinforcement Required. Hence the section is safe
Max. (-) ve B.M. for inner wall= 36.9325 kN-m

Mu/bd = 2
0.36052
Min. pt= 0.12 Ast reqd.= 540 mm2
Hence, Provide 12 mmΦ bars @ 200 mm C/C at inner face of wall
DESIGN OF BASE SLAB:-

Y
2 m
a
a = 2 m
Ry2
b = 2.2 m
b
Rx Rx
Ry2 X
120 kN/m 2
O
(Load 1) (Plate fixed along three four edges,)
(Refer Moody's chart for moments and reactions for rectangular plates.)
ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010

Load 1, Uniform Load (Page 40, Fig.- 34 )of Moody's Chart

a/b= 2/2.2= 0.90909 Use a/b = 1 Chart
Moment = (Co-efficient)(P.a2)
Reaction= (Co-efficient)(P.a)
Mx
y/b x/a 0 0.05 0.1 0.2 0.3 0.4 0.5
Ry -0.0377 -0.03910.0503 0.2341 0.3608 0.4319 0.4546
Rx
0.5 0.4389 0.0500 0.03060.0156 -0.004 -0.0147 -0.0198 -0.0213
0.4 0.4189 0.047 0.02860.0144 -0.0039 -0.0137 -0.0184 -0.0197
0.3 0.3551 0.0382 0.02290.0112 -0.0033 -0.0109 -0.0143 -0.0153
a/b = 1
0.2 0.2373 0.0244 0.01430.0062 -0.002 -0.0061 -0.0078 -0.0082

0.1 0.0585 0.0082 0.0520.0028 0.0007 0.0003 0.0006 0.0007
0.05 -0.0316 0.0024 0.00210.0018 0.0026 0.004 0.005 0.0054
0 -0.0351 0 0.00050.0016 0.0049 0.0076 0.0094 0.01
Ry -0.0351 -0.03160.0585 0.2373 0.3551 0.4189 0.4389
My
0.01 0.0054 0.0007 -0.0082 -0.0153 -0.0197 -0.0213
0.0094 0.005 0.0006 -0.0078 -0.0143 -0.0184 -0.0198
0.0076 0.004 0.0003 -0.0061 -0.0109 -0.0137 -0.0147
0.0049 0.0026 0.0007 -0.002 -0.0033 -0.0039 -0.004
0.0016 0.0018 0.0028 0.0068 0.0112 0.0144 0.0156
0.0005 0.0021 0.0052 0.0143 0.0229 0.0286 0.0306
0 0.0024 0.0082 0.0244 0.0382 0.047 0.05
Moody's Chart for uniform load
y/b Rx x/a Ry1 Ry2
0.5 105.336 0 -9.048 -8.424

0.4 100.536 0.05 -9.384 -7.584
0.3 85.224 0.1 12.072 14.04
0.2 62.6472 0.2 56.184 56.952
0.1 14.04 0.3 86.592 85.224
0.05 -7.584 0.4 103.656 100.536
0 -8.424 0.5 109.104 105.336
Y
Max. (+)ve B.M.= 24.96 kN-m Mx
Max. (-)ve B.M.= -10.224 kN-m
ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010


Max. (+)ve B.M.= 24 kN-m Mx= 24.96
Max. (-)ve B.M.= -10.224 kN-m kN-m Mx= -10.2 kN-m
My=-10.2kN-
m
My= 24 kN-m My X
Max. Reaction on wall due to load 1 = 109.104 kN

Provide Slab Thickness= D= 450 mm Dia of each Bar = 16 mm
Max. (+) ve B.M. for outer face= 24.96 kN-m

Mu/bd2= 0.24365
Provide pt = 0.22 Ast reqd.= 990 mm2
Hence, Provide 16 mmΦ bars @ 200 mm C/C at bottom of slab bothways
Ast provided= 1005 mm2 pt provided= 0.2234

τc = 0.3475 N/mm2 τcbd = 136.22 kN
Shear force = 109.104 kN
Shear force at d dist from face = 62.064
Vu = 93.1 kN < 136.22 kN
Hence, No Shear Reinforcement Required. Hence the section is safe
Max. (-) ve B.M. for inner face= 10.224 kN-m

Mu/bd2= 0.0998
Min. pt= 0.12 Ast reqd.= 540 mm2
Hence, Provide 12 mmΦ bars @ 200 mm C/C at top of slab bothways
ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010

DATE
29/4/2010
SHEET
1.5
EL(-)7.8 m
DATE
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ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010

DESIGN OF STAIR CASE:-
Size of each Tread= 300 mm Size of each Riser= 150 mm
Dead Load for inclined portion:

i) Tread and Riser= 1/2×0.3×0.15 = 0.0225 m2
ii) Waist Slab(200 thk)= 0.20×0.335 = 0.067 m2
iii) Finish (40 thk.)= (0.3+0.15)×0.04 = 0.018 m2
Total = 0.1075 m2
Dead Load on Plan Area= 0.1075×25/0.3 = 8.95833 kN/m2

≈ 10 kN/m2
Live Load on Plan Area= = 5 kN/m2
Dead Load for landing portion:

i) s/w of slab (200 thk)= 0.2×25 = 5 kN/m2
ii) Finish (40mm thk)= 0.04×24 = 0.96 kN/m2
iii) Plaster = 0.006×24 = 0.144 kN/m2
Total = 6.104 kN/m2
Live Load = = 5 kN/m2
DL= 10 kN/m2
DL= 6.104 kN/m2 LL= 5 kN/m2 DL= 6.104 kN/m2
LL= 5 kN/m2 LL= 5 kN/m2
1.2 m A 3m 1.25 m B
DL= 45.4 kN DL= 25.3 kN

LL= 17.5 kN LL= 9.8 kN
ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010

Maximum Span B.M= 37.3 kN-m (L/C:- DL+LL)

Maximum Support B.M= 11.4 kN-m (L/C:- DL+LL)
Maximum Shear= 43.85 kN-m (L/C:- DL+LL)
Overall Depth, D= 200 mm, Clear Cover= 20 mm, Dia. of Bar = 16 mm

Eff. Depth, d= 172 mm, Grade of Concrete= M 30 Grade of Steel= Fe 500
Considering Width, b= 1000 mm
Main Reinforcement :
Design for Bending Moment = 37.3 kN-m
Mu/bd2= 1.89
pt reqd.= 0.475 Ast reqd.= 950 mm2
Hence, Provide 16 mmΦ bars @ 200 mm C/C at top and bottom as main reinforcement
Ast provided= 1005 mm2 Pt provided= 0.50265

τc = 0.5 N/mm2 τcbd = 86 kN
Vu = 65.8 τcbd > Vu
Hence, No Shear Reinforcement Required.
Distribution Reinforcement :
pt reqd.= 0.12 Ast reqd.= 240 mm2
Hence, Provide 10 mmΦ bars @ 200 mm C/C at top and bottom as Distribution reinforcement
Check for Deflection:

Span (l) = 4.25 m Eff. Depth(d) = 172 mm
Hence, Span (l) and Effective Depth (d) ratio(l/d) = 24.7093
As per IS 456:2000, Fig. 4
fs= 0.58 fy (Ast reqd./Ast provided)= 274.045
Modification Factor= 1.1
As per clause 23.2.1a) of IS 456:2000 allowable ratio for Span to effective depth
of continuous slab = 1.1×26 = 28.6 > 24.7093 Hence, the section is Safe
Landing Beam:
At A, Landing Beam mkd. LB-2:
Reaction= 45.4+17.5 = 62.9 kN/m
62.9 kN/m
3.1 m
97.495 kN 97.495 kN
(Beam size 300mm×400mm)
ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010


d'/d ≈ 0.1
Maximum Bending Moment= 62.9×3.1×3.1/ 8 kN-m = 75.5586 kN-m

Mu/bd2= 2.83575
Pt required= 0.750 Ast reqd. = 821 mm2
Hence, Provide 3 nos 28 mmΦ at bottom
and Provide 2 nos 25 mmΦ and 1 nos 20 at top
Ast provided= 1296 mm 2 P t
provided= 1.18348
τc = 0.7 N/mm2 τcbd = 76.65 kN
Vus/d= 1.90664 kN/cm
Hence, Provide 2 legged 10 mmΦ@ 200 C/C as Shear Reinforcement
35.1 kN/m
At B, Landing Beam mkd. LB-1: 1.91 1.19

Load W= 25.3 + 9.8 = 35.1 kN/m
(Beam size 300mm×400mm)
d'/d ≈ 0.1
Maximum Bending Moment = 35.1×1.91×1.91/ 2 kN-m = 64.0242 kN-m
Maximum Shear = 35.1×1.91/ 2 kN = 33.5205 kN
Mu/bd2= 2.40286
Pt required= 0.620 Ast reqd. = 679 mm2
Hence, Provide 3 nos 25 mmΦ at top
and Provide 3 nos 20 mmΦ at bottom
Ast provided= 1473 mm2 Pt provided= 1.34486

τc = 0.73 N/mm 2 τcbd = 79.935 kN
Vus/d= No shear reinforcement reqd
Hence, Provide 2-L-8mmΦ@200 C/C as Shear Reinforcement
ECC Division - EDRC
O9017-10-C-CK-005-001 Rev-0 29/4/2010

DATE
29/4/2010
SHEET
DATE
29/4/2010
SHEET
at top and bottom as Distribution reinforcement

DATE
29/4/2010
SHEET
DATE
29/4/2010
SHEET
ECC Division - EDRC, Kolkata
DOCUMENT NO. Rev Date 08.06.10

PROJECT: BSL Coke Oven Plant No 2
O9017-10-C-CK-005-001 A Sheet
UNIT: Battery Proper 1 DESIGNED CHECKED APPROVED
OF
TITLE: Analysis & Design of End Platform PJM SUR KCH
NET BASE PRESSURE:
From STAAD Analysis results, the Net Base Pressure Summary for the Critical load Conditions are as follows.
for Base Pressure Diagram refer Annexure-A
Horizontal Vertical Horizontal

Node L/C Fx MTon/m2 Fy MTon/m2 Fz MTon/m2
Max Px 5 101 DL + LL + SOIL PR. LOAD 0 0 0
Min Px 5 101 DL + LL + SOIL PR. LOAD 0 0 0
Max Py 6423 157 DL + LL + SL+X 0 11.529 0
Min Py 6267 115 DL + SOIL PR. LOAD + WIND LOAD IN (+)Z-DIR 0 -0.375 0
Max Pz 5 101 DL + LL + SOIL PR. LOAD 0 0 0
Min Pz 5 101 DL + LL + SOIL PR. LOAD 0 0 0
< 30 T/m2
The Base Raft has been designed separately for strip below grid mkd P1/1 and P1/4 for which maximum Moments at
face of column and Max. shear at d dist from the Face of column are as follows (from STAAD Analysis Results)
SQX SQY MX MY MXY

Plate L/C
MTon/m2 MTon/m2 MTon-m/m MTon-m/m MTon-m/m
Max Mx 12178 265 89.167 -21.039 209.159 134.178 -17.489
Min Mx 12178 31 -33.202 9.561 -71.498 -35.519 14.148
Max My 10487 265 89.44 -17.535 158.684 150.459 11.013
Min My 12124 31 -32.75 -9.277 -70.795 -37.291 10.158
Max abs(SQx) 12210 271 -48.101 -9.174 81.137 99.436 -5.065
Max abs(SQy) 10317 271 -0.896 37.02 122.874 37.43 -12.757
Maximum Moments at face of column and Max. shear at d dist from the Face of column at areas other than strip
below P1/1 & P1/4 are as follows (from STAAD Analysis Results)
SQX SQY MX MY MXY

Plate L/C
MTon/m2 MTon/m2 MTon-m/m MTon-m/m MTon-m/m
Max Mx 10902 208 -23.057 70.732 164.806 100.773 0.586
Min Mx 10052 207 -34.437 -22.409 -46.835 -11.585 -32.691
Max My 10509 207 -56.432 -7.125 118.958 122.381 -16.245
Min My 11135 302 -19.982 -39.846 -15.136 -135.799 -38.657
Max abs(SQx) 12191 278 -34.515 -7.194 58.512 60.924 8.454
Max abs(SQy) 10820 285 0.436 -36.285 0.442 26.382 -17.202

O9017-10-C-CK-005-001 A Sheet
OF
Design of base raft for strip below grid mkd P1/1 & P1/4
Factored Moments & Shear Forces
Grade of Concrete = 30 N/mm2 Max (+VE) Mx = 209.159 t-m/m
Grade of Steel = 500 N/mm2 Max (-VE) Mx = -71.498 t-m/m
Max (+VE) My = 150.459 t-m/m
Overall depth of section = 1500 mm Max (-VE) My = -37.291 t-m/m
Clear cover = 50 mm Max Qx = 48.101 t/m2
Direction of main reinforcement = Local X mm Max Qy = 37.02 t/m2
Reinforcement along local X

On +Ve Local Z face Bar dia = 32 mm Spacing = 100 mm
On -Ve Local Z face Bar dia = 28 mm Spacing = 200 mm
Reinforcement along local Y
On +Ve Local Z face Bar dia = 32 mm Spacing = 200 mm
On -Ve Local Z face Bar dia = 28 mm Spacing = 200 mm
Calculation of reinforcement along local X

On +Ve Local Z face
Maximum +ve moment (factored) = 209.159 t-m/m
Effective depth = 1434 mm
Mu/bd2 = 209.159 x 10000 / ( 1434 x 1434 ) = 1.017

for which pt = 0.244
Area of steel required = 3499 mm2/m width

Minimum steel required = 1800 mm2/m width
Area of steel provided = 8042 mm2/m width > Ast required, Hence O.K.
On -Ve Local Z face

Maximum -ve moment (factored) = 71.498 t-m/m
Mu/bd2 = 71.498 x 10000 / ( 1436 x 1436 ) = 0.347


Check for Shear :

Maximum factored shear force = 48.101 x 1.5 = 72.1515 t/m
touv = 72.1515 x 10000 / ( 1000 x 1434 ) = 0.503 N/mm2

100 Ast/bd = ( 100 x 8042 ) / ( 1000 x 1434 ) = 0.561
For which touc = 0.521

O9017-10-C-CK-005-001 A Sheet
OF
For overall depth of slab of 1500 mm value of k = 1
Design shear strength = 1 x 0.521 = 0.521 N/mm2 > touv, Hence O.K.
Calculation of reinforcement along local Y

On +Ve Local Z face
Maximum +ve moment (factored) = 150.459 t-m/m
Mu/bd2 = 150.459 x 10000 / ( 1402 x 1402 ) = 0.765


On -Ve Local Z face

Maximum -ve moment (factored) = 37.291 t-m/m
Mu/bd2 = 37.291 x 10000 / ( 1408 x 1408 ) = 0.188


Check for Shear :

Maximum factored shear force = 37.02 x 1.5 = 55.53 t/m
touv = 55.53 x 10000 / ( 1000 x 1402 ) = 0.39 N/mm2

100 Ast/bd = ( 100 x 4021 ) / ( 1000 x 1402 ) = 0.287
For which touc = 0.392
For overall depth of slab of 1500 mm value of k = 1
Design shear strength = 1 x 0.392 = 0.392 N/mm2 > touv, Hence O.K.
08.06.10
Sheet
OF
08.06.10
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OF
08.06.10
Sheet
OF
Design of Column mkd. C1 for Maximum Axial Load Case : ( STAAD Member No's: 6238,6514,6562,6613,6661)
Column Size = 1200 mm × 650 mm Slenderness Ratio= L/D OR L/b
b = 1200 mm ( Local Y Dir.) = 3.85 < 12
D = 650 mm ( Local Z Dir.) Hence, this is a short column
L = 2500 mm
Eccentricity(Y) = L/500 + b/30 = 45 mm Eccentricity(Z) = L/500 + D/30 = 26.67 mm
Grade of Concrete = M 25 & Grade of Steel = Fe 500 Clear Cover = 40 mm
Diameter of Bar= 20 mm Diameter of Tie = 8 mm
PU = -19.61 kN (Member No: 6562 ,L/C : 107) p= 0.8
MUY = 16.67 kN-m fck= 25 N/mm2
MUY= -0.52 kN-m (Due to Eccentricity) d'= 50 mm
MUZ = 253.02 kN-m
MUZ = -0.88 kN-m (Due to Eccentricity) Z
Additional Moment due to Slenderness :
MUy = 0.00 kN-m 1200
MUz = 0.00 kN-m
Hence, Final Design Parameter MZ
PU = -19.61 kN Y 650 Y
MUY = 16.67 kN-m MY
MUZ = 253.02 kN-m
Z
Moment Carrying Capacity in ZZ direction
p/fck = 0.032
d'/b= 0.042
Refer Chart 48 of SP-16
PU / ( fck.b.D) = -0.001
MUZ1 / (fck.D.b2) = 0.05 (value from chart)
MUZ1 = 0.05 × 25 × 650 × 1200 × 1200 = 1170.00 > 253.02 kN-m
Hence Safe
Moment Carrying Capacity in YY direction
p/fck = 0.032
d'/D= 0.077
PU / ( fck.b.D) = -0.001
MUY1 / (fck.b.D2) = 0.05 (value from chart)

MUY1 = 0.05 × 25 × 1200 × 650 × 650 = 633.75 > 16.67 kN-m
Hence Safe
PUZ = 0.45 × fck × Ac + 0.75 × fy × Asc PU/PUZ αn
= {0.45 × 25 × ( 1 - 0.008 ) × 1200 × 650 } + { 0.75 × 500 × 0.008 × 650 × 1200 } ≤ 0.2 1
= 11044.8 kN ≥ 0.8 2
PU / PUZ = -19.61 / 11044.8 = -0.002 αn = 1.00
(MUY/ MUY1)αn + (MUZ/ MUZ1)αn = 0.24 < 1 Hence, O.K
Ast reqd. = ( 0.8 × 650 × 1200 ) / 100 Ast prov. = 6283.185 mm2 Hence, O.K
= 6240 mm 2
Calculation of number of bars and spacing of bars

Diametre of bar used = 20 Ф
Area of single bar = ( 0.785 × 20 × 20 )
= 314.0 mm2
Number of Bars required = ( 6240 / 314 )
= 20 #
Provide 20 Nos. 20 Ф
Calculation of diameter of Lateral Tie and Pitch
(i) Pitch of lateral tie : Min of Below Three conditions (ii) Diameter of lateral tie
* Least lateral dimension = 650 mm Dia of lateral tie should not be less than 1 / 4 × 20
* 16 times smallest dia. of RFT = ( 16 × 20 ) mm = 5 mm
= 320 mm
* Should not be more than = 300 mm
Hence Provide 20 nos of 20 Ф as Main Reinf. for column and Lateral Ties 8 mm Ф at Spacing 250 mm C/C
Design of Column mkd. C1 for Maximum Muy Case

b = 600 mm ( Local Y Dir.) = 5.56 < 12
L = 2500 mm
Eccentricity(Y) = L/500 + b/30 = 25 mm Eccentricity(Z) = L/500 + D/30 = 20.00 mm
PU = 350.72 kN (Member No: 6613 ,L/C : 110) p= 2
MUY = 204.54 kN-m fck
= 30 N/mm2
MUY= 7.01 kN-m (Due to Eccentricity) d'= 52.5 mm
MUZ = 21.77 kN-m
MUZ = 8.77 kN-m (Due to Eccentricity) Z
MUy = 0.00 kN-m 600
MUz = 0.00 kN-m
PU = 350.72 kN Y 450 Y
MUY = 204.54 kN-m MY
MUZ = 21.77 kN-m
Z
p/fck = 0.067
d'/b= 0.088
PU / ( fck.b.D) = 0.043
MUZ1 = 0.125 × 30 × 450 × 600 × 600 = 607.50 > 21.77 kN-m
Hence Safe
p/fck = 0.032
d'/D= 0.117
PU / ( fck.b.D) = 0.043
MUY1 = 0.11 × 30 × 600 × 450 × 450 = 400.95 > 204.54 kN-m
Hence Safe
= {0.45 × 30 × ( 1 - 0.02 ) × 600 × 450 } + { 0.75 × 500 × 0.02 × 450 × 600 } ≤ 0.2 1
= 5597.1 kN ≥ 0.8 2
PU / PUZ = 350.72 / 5597.1 = 0.063 αn = 1.00
Ast reqd. = ( 2 × 450 × 600 ) / 100 Ast prov. = 5890.486 mm2 Hence, O.K
= 5400 mm2

= 490.6 mm2
Number of Bars required = ( 5400 / 490.625 )
= 11 #
* 16 times smallest dia. of RFT = ( 16 × 25 ) mm = 6.25 mm
= 400 mm
Design of Column mkd. C1 for Maximum Muz Case

b = 600 mm ( Local Y Dir.) = 5.56 < 12
L = 2500 mm
Eccentricity(Y) = L/500 + b/30 = 25 mm Eccentricity(Z) = L/500 + D/30 = 20 mm
PU = 612.65 kN (Member No: 6562 ,L/C : 108) p= 2
MUY = 6.49 kN-m fck
= 30 N/mm2
MUZ = 138.57 kN-m
MUy = 0.00 kN-m 600
MUz = 0.00 kN-m
PU = 612.65 kN Y 450 Y
MUY = 12.26 kN-m MY
MUZ = 138.57 kN-m
Z
p/fck = 0.067
d'/b= 0.088
PU / ( fck.b.D) = 0.076
MUZ1 = 0.12 × 30 × 450 × 600 × 600 = 583.20 > 138.57 kN-m
Hence Safe
p/fck = 0.067
d'/D= 0.117
PU / ( fck.b.D) = 0.076
MUY1 = 0.11 × 30 × 600 × 450 × 450 = 400.95 > 12.26 kN-m
Hence Safe
= {0.45 × 30 × ( 1 - 0.02 ) × 600 × 450 } + { 0.75 × 500 × 0.02 × 450 × 600 } ≤ 0.2 1
= 5597.1 kN ≥ 0.8 2
PU / PUZ = 612.65 / 5597.1 = 0.109 αn = 1.00
= 5400 mm2

Area of single bar = ( 0.785 × 2.5 × 2.5 )
= 490.6 cm2
= 11 #
= 400 mm
mm
mm C/C
mm
mm C/C
mm
mm C/C
Design of Column mkd. C2 for Maximum Axial Load Case ( STAAD Member No's: 6229, 6513, 6561, 6612, 6660)
b = 600 mm ( Local Y Dir.) = 8.14 < 12
L = 3665 mm
Eccentricity(Y) = L/500 + b/30 = 27.33 mm Eccentricity(Z) = L/500 + D/30 = 22.33 mm
PU = 1051.04 kN (Member : 6612, L/C : 106) p= 2
MUZ = 87.55 kN-m
MUy = 0.00 kN-m 600
MUz = 0.00 kN-m
PU = 1051.04 kN Y 450 Y
MUY = 23.47 kN-m MY
MUZ = 87.55 kN-m
Z
p/fck = 0.067
d'/b= 0.088
PU / ( fck.b.D) = 0.130
MUZ1 = 0.12 × 30 × 450 × 600 × 600 = 583.20 > 87.55 kN-m
Hence Safe
p/fck = 0.067
d'/D= 0.117
PU / ( fck.b.D) = 0.130
MUY1 = 0.11 × 30 × 600 × 450 × 450 = 400.95 > 23.47 kN-m
Hence Safe
= {0.45 × 30 × ( 1 - 0.02 ) × 600 × 450 } + { 0.75 × 500 × 0.02 × 450 × 600 } ≤ 0.2 1
= 5597.1 kN ≥ 0.8 2
PU / PUZ = 1051.04 / 5597.1 = 0.188 αn = 1.00
= 5400 mm2
= 490.6 mm2
= 11 #
= 400 mm
Design of Column mkd. C2 for Maximum Muy Case

b = 600 mm ( Local Y Dir.) = 8.14 < 12
L = 3665 mm
Eccentricity(Y) = L/500 + b/30 = 27.33 mm Eccentricity(Z) = L/500 + D/30 = 22.33 mm
PU = 591.27 kN (Member : 6612, L/C : 110) p= 2
MUY = 222.19 kN-m fck= 30 N/mm2
MUZ = 27.29 kN-m
MUy = 0.00 kN-m 600
MUz = 0.00 kN-m
PU = 591.27 kN Y 450 Y
MUY = 222.19 kN-m MY
MUZ = 27.29 kN-m
Z
p/fck = 0.067
d'/b= 0.088
PU / ( fck.b.D) = 0.073
MUZ1 = 0.125 × 30 × 450 × 600 × 600 = 607.50
> 27.29 kN-m
Hence Safe
p/fck = 0.067
d'/D= 0.117
PU / ( fck.b.D) = 0.073
MUY1 = 0.115 × 30 × 600 × 450 × 450 = 419.175 > 222.19 kN-m
Hence Safe
= {0.45 × 30 × ( 1 - 0.02 ) × 600 × 450 } + { 0.75 × 500 × 0.02 × 450 × 600 } ≤ 0.2 1
= 5597.1 kN ≥ 0.8 2
PU / PUZ = 591.27 / 5597.1 = 0.106 αn = 1.00
= 5400 mm2

= 490.6 mm2
= 11 #
= 400 mm
Design of Column mkd. C2 for Maximum Muz Case

b = 600 mm ( Local Y Dir.) = 12.39 > 12
D = 450 mm ( Local Z Dir.) Hence, this is a long column
L = 5576 mm
Eccentricity(Y) = L/500 + b/30 = 31.152 mm Eccentricity(Z) = L/500 + D/30 = 26 mm
PU = 420.66 kN (Member : 6561, L/C : 117) p= 1.9
MUZ = 309.53 kN-m
MUy = 14.53 kN-m 600
MUz = 19.38 kN-m
PU = 420.66 kN Y 450 Y
MUY = 25.54 kN-m MY
MUZ = 328.91 kN-m
Z
p/fck = 0.063
d'/b= 0.088
PU / ( fck.b.D) = 0.052
MUZ1 = 0.11 × 30 × 450 × 600 × 600 = 534.60 > 328.91 kN-m
Hence Safe
p/fck = 0.063
d'/D= 0.117
PU / ( fck.b.D) = 0.052
MUY1 = 0.105 × 30 × 600 × 450 × 450 = 382.725 > 25.54 kN-m
Hence Safe
= {0.45 × 30 × ( 1 - 0.019 ) × 600 × 450 } + { 0.75 × 500 × 0.019 × 450 × 600 } ≤ 0.2 1
= 5499.495 kN ≥ 0.8 2
PU / PUZ = 420.66 / 5499.495 = 0.076 αn = 1.00
Ast reqd. = ( 1.9 × 450 × 600 ) / 100 Ast prov. = 5890.486 mm2 Hence, O.K
= 5130 mm2

Area of single bar = ( 0.785 × 2.5 × 2.5 )
= 490.6 cm2
= 10 #
= 400 mm

Column Design by J

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LARSEN & TOUBRO LIMITED

ECC Division - EDRC

PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE

O9017-10-C-CK-005-001 Rev-0 29/4/2010

ANALYSIS OF SUMP WALL:-

81.6 kN/m2 10 kN/m2 32.64 kN/m2 EL(-)9.0 m

Water Pressure at EL(-)7.8 m = 81.6 × (8.16-1.5)/8.16= 66.6 kN/m2

PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE

O9017-10-C-CK-005-001 Rev-0 29/4/2010

0.6 0.3819 0.0403 0.0161 -0.0007 -0.0116 -0.0177 -0.0197

PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE

O9017-10-C-CK-005-001 Rev-0 29/4/2010

0.0042 0.0008 -0.0019 -0.0038 -0.0048 -0.0052

Ry1 Ry2 (Bott.)

1 -12.842 0 -12.842 -0.358254

Vertical B.M. (My) due to load 1:

0.6 0.155 0.017 0.007-0.0001 -0.0048 -0.0075 -0.0084

PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE

O9017-10-C-CK-005-001 Rev-0 29/4/2010

0.0041 0.0009 -0.0021 -0.0044 -0.0058 -0.0063

Moody's Chart for Uniformly Varying load

Ry1 Ry2 (Bott.)

Vertical B.M. (My) due to load 2:

TOTAL MOMENTS ON WALL:

Horizontal B.M. (Mx) due to load 1 and load 2:

Vertical B.M. (My) due to load 1 and load 2:

Max. Reaction on wall due to load 1 and load 2= 169.483716 kN

PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE

O9017-10-C-CK-005-001 Rev-0 29/4/2010

Provide Wall Thickness= D= 450 mm Dia of each Bar = 16 mm

Max. (+) ve B.M. for outer wall= 76.3845 kN-m

Ast provided= 1005 mm2 pt provided= 0.2234

Max. (-) ve B.M. for inner wall= 36.9325 kN-m

DESIGN OF BASE SLAB:-

PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE

O9017-10-C-CK-005-001 Rev-0 29/4/2010

Load 1, Uniform Load (Page 40, Fig.- 34 )of Moody's Chart

0.2 0.2373 0.0244 0.01430.0062 -0.002 -0.0061 -0.0078 -0.0082

y/b Rx x/a Ry1 Ry2

0.5 105.336 0 -9.048 -8.424

PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE

O9017-10-C-CK-005-001 Rev-0 29/4/2010

Vertical B.M. (My) due to load 1:

Max. Reaction on wall due to load 1 = 109.104 kN

Max. (+) ve B.M. for outer face= 24.96 kN-m

Ast provided= 1005 mm2 pt provided= 0.2234

Max. (-) ve B.M. for inner face= 10.224 kN-m

PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE

O9017-10-C-CK-005-001 Rev-0 29/4/2010

PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE

O9017-10-C-CK-005-001 Rev-0 29/4/2010

DESIGN OF STAIR CASE:-

Size of each Tread= 300 mm Size of each Riser= 150 mm

Dead Load for inclined portion:

Dead Load on Plan Area= 0.1075×25/0.3 = 8.95833 kN/m2

Live Load on Plan Area= = 5 kN/m2

Dead Load for landing portion:

Live Load = = 5 kN/m2

DL= 45.4 kN DL= 25.3 kN

PROJECT: BSL COKE OVEN PLANT NO. 2 DOCUMENT NO DATE

O9017-10-C-CK-005-001 Rev-0 29/4/2010

Maximum Span B.M= 37.3 kN-m (L/C:- DL+LL)

Overall Depth, D= 200 mm, Clear Cover= 20 mm, Dia. of Bar = 16 mm