“CintegratedtTraining. Professional Training and Consultation API 653 Preparatory 1015 September 2008, ALRhobor, Saucl Arabio Page 1 ofS DAILY EXAM 5 (CLOSED) Note: Encircle the letter of only one alternative which you think is most appropriate. 1. Guided bend test represents: ca of weld Strength of weld Soundness of weld © Both soundness and ductility of weld 2. All positions of groove welds are qualified by a. pipe positions 1G and 5G b. pipe positions 2G and 5G c. pipe position 6G only bandc 3. According to ASME Sec. IX, A welder for SMAW can be qualified by following minimum tests: 1 tensile and 2 bend tests 2 bend tests only 2 tensile tests and 1 bend tests 1 tensile and 1 radiography 2062 4. Procedure Qualification Record is a document which can be revised time to time. True False Depends on company policy Depends on client of the company a°@ 5. Use of Radiography is made for: ® Performance qualification only. Procedure qualification only a Both a and b da Use of Radiography is not permitted by ASME Sec. IX. 2 Foor, A-Subece! Towers, King Abdulot cor. Prince Faisal Bin Fahd Streets, A-Knobor, Soudl Arabia (STEL (966) 5887 6635 » FAX (966) 3 887 4565 « nfodigotoitc.com + www.gotoite com“Cintegratedtreining, Professional Training and Consultation APL 653 Preparatory 10-15 September 2005, AlKhobar. Saud! Arabia Page 20f 5 DAILY EXAM 5 (CLOSED) 6. Procedure Qualification is done by: 1 Tensile and 2 bend tests 1 tensile and 1radiography 1 bend test and 1 radiography 2 Tensile and 4 bend tests @rse 7. Which of the following represent grouping of weld-metals in ASME IX? a. P- Nos b. F- Nos c. §- Nos @ A-Nos 8. For A 516 gr 60 (SMTS = 60000 psi) material, following results were obtained for two tensile test specimens in PQR qualification. Specimen T1: failed in B.M. at 57,400 psi ok Specimen 72: failed in weld metal, at 59,500 psi Your assessment is: Nov» k PQR test is ok since both are within acceptance criteria PQR test is rejected as both T1 and T2 are not within acceptance criteria PQR in rejected because T1 is ok but T2 has failed PQR in rejected because 71 is failed thoughT2 is ok 2© se 9. Based on a measured corrosion of 0.006" annually and using a corrosion allowance of 0.120", what is the interval for the next UT thickness measurements on shell are required for AST? g 10 years ) 6.5 years (c) 20 years (d) 15 years {5° Floor, A-Subeae! Towers, King Abdulon car. rice Fosal Bin Fohd See's, A:Khobor, Sud Arabia (STEL (956) 3857 6633 » FAX [966] 3 887 4548 « nfoaigotoitc.com « wow goloite com“Cintegratedtreining, a Professional Training and Consultation APL 653 Preparatory 10-15 September 2005, a-Knobar, Sav Arcbia Poge 3 of 5 DAILY EXAM 5 (CLOSED) 10. Per API 650, calculation of shell thickness by the 1-foot method cannot be used for tanks: (a) Under 200 ft. in diameter Over 200 ft. in diameter (c) Under 150 ft. in diameter (d) Of any size 11. Impressed current system results in following advantages compared to Galvanic System. @ Can be used for large structures b. Maintenance cost is lower ¢. Installation is cheaper and easier d. No external power supply required 12. Power source for impressed current system shall be checked at intervals not exceeding: a. Annually b. Six months ©, Two months oe Five years 13. Thick film lining means thickness: a. Greater than 10 mils Equal or greater than 20 mils Greater than 20 mils Equal or greater than 10 mils 14. Sand blasting and painting operations shall not be performed if humidity exceeds: 6° Floor, AlSubon Towers king Abdularie cor. Prince Faisal in Fahd Sreets, AtKhobe, Saudi Arabio 161956) 5887 6655 » FAX (986) 3887 6565 « Infowsgotoc.com « wuw gorote com“Kintegratediraining, Professional Training and Consultation API 653 Preparatory 10-15 September 2005, AlKhobor, Sava Arabia Page 4 of 5 DAILY EXAM 5 (CLOSED) a. 90% ©, 0% 85% d. 95% 15. Which of the following statement is correct? a. Soil resistivity is a measure of resistance offered by soil to drilling operation for oil exploration and it has no connection with corrosivity of soil. b. Lower soil resistivity indicates less corrosive soil. €. Soil resistivity has nothing to do with corrosive ness of soil because soil corrosion depends on the amount of corrosive chemicals present in the soil. 6 Higher soil resistivity indicates less corrosive soil. 16. The preferred method for inspecting non-metallic coating is: Holiday detection M.P, check 6 Visual inspection only d. DP. check 17. The accuracy of a plece of magnetizing equipment that is equipped with an ammeter shall be verified: @ Each year D. Each two years c. When possible d. Every 6 months (6 Floor, Ar-Subeae! Towers. King Abdulozs Cor. Prince Faisal Bin Fokd Steels, AlKRobar, Scud Arabi (STEL (9661 287 6623 « FAX [966] 3 827 6545 nfo gatotc.com » www galalte-comCintegrated raining. Professional Training and Consultation API 653 Preparatory 10-15 September 2005, AlKhobar, Soual Arabi0 Page 5 of § DAILY EXAM 5 (CLOSED) 18, It is decided to carryout a surface NDT for austenitic S.S. welds. Choose a best combination. g Penetrant testing with Halogen free developer . Penetrant testing with any aqueous developer ¢. Magnetic particle testing with wet particles d. — Magnetic particle testing with dry particles 19. In ultrasonic testing, for thickness measurement on corroded surface, use: © CRT read out . Digital read out c. Any of above d. None of above 20. For which of the following can yoke technique be used? a. — Sub-surface cracks @ Surface cracks . Both a and b d. For none of a and b 6" Foor, AlSubeae TEL 1958) 3 rs, King Abdul cor. ice Faisal 8in Fond Sitoets, AeKhobor, Soul Arabia 7 6633 « (966) 3887 6568 « Infoagoloiic com « www. gotoie.comae “CintegratedtTraining. Professional Training and Consultation ariessrrepaccony 10-15 Seplembar 2005, Aabo" Sout Ba FINAL EXAM (CLOSED) “ Instructions: ‘Choose only one answer, which you think is most appropriate. Use the attached answer sheet in answering the following questions. 1 The complete or partial removal and replacement of more than 12 inches of a vertical weld joining shell plates is considered a: (a) minor alteration; (b) minor repair; (c) major alteration; © major repair. A single film technique was used to make a radiograph using a Cobalt-60 source. The minimum permitted density in the area of interest is: a 4.0 b 18 2.0 d 1.3 Cathodic protection is achieved by directing the flow of current from: A cathode to anode An anode to cathode ¢. Both installations are acceptable d. Neither of a and b is a change from previous operating conditions involving different properties of the stored product such as specific gravity or corrosivity and / or different service conditions of temperature and / or pressure: (a) Re-rating; Change in service; (c) Repair; Reconstruction Describe how a liquid penetrant examination should be performed in order to detect discontinuities which are open to the surface. fe Foor ae Towers. King Absdulanit cor. Prince Fosal Bn Fahd Seats, A:khobar, Sovc! AraC EL 1968) 3867 4853 © AX (864) 3887 6565 « nfoagotoite.com « wwe gotolte.comCintegratedTraining. Professional Training and Consultation ‘AP 653 Poperaiony 10-15seplember 208, xnober Sous Nea FINAL EXAM (CLOSED) _ a. Clean the part, apply the developer, apply the penetrant, remove excess penetrant, inspect the part, clean the part ® Clean the part, apply penetrant, remove excess penetrant, apply the developer, inspect the part, clean the part c. Clean the part, apply the developer, apply the penetrant, inspect the part, remove excess penetrant, clean the part d. Clean the part, apply the developer, apply the penetrant, Inspect the part, clean the part 6. A radiographic technique in which radiation passed through two walls and both the walls are viewed on the same radiograph (double wall, double image - ellipse) the limitation for the outside diameter is: @ 3-1/2" 2M 4" d, Any diameter possible 7. Information needed when determining the rate of corrosion: a, Original thickness or last inspection thickness b. Current thickness c. Length of time in service @_Allthe above 8. The maximum acceptable undercutting for base metal in reconstructed tank for horizontal welds is: (a) 1/64"; @) 1/32"; (c) 1/16"; (4) 1/8" 9. Tank was inspected in 1985 and the thickness was observed to be 0.32 inch. The thickness observed during inspection in 1995 was 0.30 inch, What is corrosion rate? @ 2mpy b,~ 20 mpy iS 0.2 mpy ; i mpy ent 1984)3 Cor, Prince Falsa Bin Fahd Sweets, ALhobar, Saves Arabia 966] 8897 6565 « infowegotote.com + www gotote.com“CintegratedTreining. Professional Training and Consultation 10. 11, 12. 13. 14, ‘1653 Reporotony september 2005, ALKRoDr, Sve ODI FINAL EXAM (CLOSED) — 10-1 If remaining corrosion allowance (RCA) at present is 0.05 inch, the next thickness inspection due for above tank shall not be later than: 10 years Bsr us, 633-0 (> 12.5 years A corroded area of a tank bottom plate is repaired by welding overlay. There is no change in the rating and no change is made on the nameplate. Which of the following is the correct term to describe this process? a. — Reconstruction ®@ Repair c. Alteration d. None of the above The maximum interval between internal inspections shall not exceed years when corrosion rate is known: (a) 10; 20; (© 5; (d) 15. Hot taps are not permitted under which of the following conditions? @ On plates requiring PWHT. . On ultrasonically sound plate ¢. On tanks with dia. more than 80 feet. d. None of the above. A tank of 160 ft diameter is to be checked for shell settlement. Minimum number of equally spaced settlement points to be checked will be:CintegratedTraining, Professional Training and Consultation 191653 Preparatory (0-15 September 2005, Abkhobar, Sve ACBIS FINAL EXAM (CLOSED) ” @® 16 b. 20 C. 24 d. 12 15. For a tank made by reconstruction, under what circumstances may a new shell-to-bottom weld be exempt from hydrostatic testing? When the root pass has been visually inspected and the final weld is fully examined, visually and radiographically, Reconstructed tank is never exempted from hydrostatic testing. When the root pass has been visually inspected and the final weld is fully examined, visually and by a ¢ vacuum box. When the welding method has been reviewed and approved by an engineer experienced in tank design in accordance with API Standard 650. 16. In atmospheric conditions, bottom coatings may be applied if the steel temperature is: a. 2°F above the dew point 5°F below the dew point, 10°F above the dew point. At the dew point. 17. Procedure qualification for welding during repair of tanks is done in accordance with: a. AWS D1.1 API 1104 © ASME Section IX id. All of the above 18. Widely scattered pits may be ignored under the following conditions {0 Fingr,Al.fuere Tower. King Abdvare cor. Prince Faisal in Fahd Steels, ALKhoboar, Saual Arabic # TEL (#66) 3887 6633 » FAX 966) 4887 4548 « ntostgatoite.com « wnw.gotolteccom“CintegratedTreining- rafessional Training and Consultation AniessPrepaccony 10- 18 September 2005, AHOoBOE SOU ABS FINAL EXAM (CLOSED) = a. Where the service fluid is corrosive or hard to hold. b. If sum of pit lengths along any 8" vertical line does not exceed 2” ¢. When no pit has depth which results in the minimum thickness being less than one-half the minimum acceptable thickness of the shell plate exclusive of corrosion allowance @ bande 19. For verification of radiographic sensitivity and image quality, which of the following are used: Cassettes Penetrameters Cameras Collimators 20. Internal corrosion in the vapour space above liquid level occurs due to: a. Hydrogen Sulphide vapour b. Water vapour @} Oxygen fd) Any combination of the above three 21, API 650: Appendix M provides requirements for Tanks designed to operate at the following range of temperatures: Exceeding 260°C © Above 90° - 260°C cc. Below 90°C d. Below °c FoisalBin Fond Sirosts,Al-Khobar, Sud Arabio 68) 387 6233 » FAX (946) $887 6565 «nlowgolotc.com « www.golotc.com“Cintegratedt raining, ‘Professional Training and Consultation 22. 23. 24. 25. 26. 201659 Repavaterr 10-18 september 2005, 4-KRober. Sova ERIS Pogelpet 2 FINAL EXAM (CLOSED) For a reconstructed tank as per API 653 Verticality (out-of- plumbness) of top of the shell shall not exceed, a. 1/300 of total tank height b. 1/250 of total tank height c. 1/400 of total tank height © None of the above When lining is applied to bottom on inside of tank, the lining shall extend up the shell. a. 6" min 12” min 18" min 3” min Hot tap can be performed on: a. Vapour space in the shell b. On the roof @ In the shell below liquid level Anywhere on the tank A radiograph was having density near the penetrameter equal to 3.0. Hence the acceptable density range of the radiograph is: a/ 1.704 2.55 to 3.9 Commer 2.0 to 4.0 None of the above The examiner for conducting magnetic particle testing on the tank welds shall be: Qualified as per ASNT Level II or III é Able to read Jagger-2 c. Qualified as per ASME Sec. V d. None of the above {6° Flor, A-Subcae! Towers, King Abdulatie cor. Prince Faisal Bin Fah Streets, AEKhobox, Sou Arabia (966) SOA? BAS w FAX (966) 3 HA? 6545 « ntoatgtote-com » www gatate.com27. 28. 29. 30. 31. 32. ‘L453 Poperctony FINAL EXAM (CLOSED) “ne In atmospheric conditions, grit blasting can be done at temperature of at least: a. 2°F above the dew point. 6 5°F below the dew point 5°F above the dew point d. At the dew point How many equally spaced measurements are required for the thickness averaging technique? @2 @5 (4 @s 53 43.r16) How many specimens must be used for impact tests from a single test coupon or test location? (a)1 (b) 2 © (d) 4 Hydrostatic tests shall be held for hours for the reconstructed tank. (a2 (b)8 @ 24 (d) 72 In a radiographic film of a weld, how is back scatter checked? (a) By use of a penetrameter (b) By film density Using lead letter “B” All of the above In general, if shell thickness does not exceed inch, it does not require further assessment for brittle fracture: (a) 0.25 (b) 0.75 (c) 1.00 10.50 or Foor 01 Towers. King Aadiion Cor tn 1946) 9 B87 4493 « FAX (966) 2687 Foal Bin Fond stents, AlKhobar, Save Arabic 5 intoagotoile.com + wow gotoite.com“CintegratedTreining. Professional Training and Consultation AP 653 Preperoony 10-15 september 205, atcheber Sau job'9 ego or FINAL EXAM (CLOSED) 33. Potential for brittle fracture exists for tanks constructed accgsding to: API 650 - 7" edition 'b) API 650 - latest edition @ $4 API 650 - 4" edition 4) None of the above 34. Three types of external inspections are: Cao (a) Scheduled, routine and liquid penetrant ©) scheduled, routine and UT thickness (c) Scheduled out of service, routine and UT thickness (d) Unscheduled, routine and liquid penetrant 35. Welders qualifications shall expire as they do not weld: (© _ within a given process for a 6 month period (b) Using a given procedure for a 6 month period; (c) Ona tank for 6 months; (d) For a 3 month period. 36. What are penetrameters used for: A penetrameter is used for radiographic technique in that it serves as an image quality indicator (b) It indicates the magnetic properties of the materials (c) To check penetrant quality in PT inspection (4) To check weld penetration during welding ‘6° Fear, AlSubeae! Towers, King AbduaRl cor. Prince Foal 8n Fond Sisets, A-Khobor, Soudl AroDIO cL 98) $887 6583 # FAK (956) 368d 4565 « infoagototc.com + www.gatote com- —Kintegratedraining, Professional Training and Consultation 37. 38. 39. 40. AP 653 Preperooty 10-15 Seplamber 2005, aschobor Sau Ar FINAL EXAM (CLOSED) e Unless otherwise agreed to by the purchaser, what is the minimum nominal width of a shell plate? (a) 36 inches (b) 48 inches 72 inches (d) 96 inches “Each vertical weld must be radiographed (either spot or full radiography) for the bottom shell course (i.e., course no. 1) for all tanks constructed to current API 650 Basic Standard.” This statement is: False True Whether any radiography is required or not depends ‘on shell thickness. d. Depends on tank design Engineer's opinion According to ASME Sec. IX, welding filler metals are grouped into groupings (based on their usability) as: (a) P-numbers ©)r-numbers (c) Z-numbers (4) ASTM spec. When reviewing a radiograph, a light image of the letter B can be seen on the film with dark background. This is cause for rejection (b) This is not cause for rejection (©) This is the same as a light letter B (d) An unusual safety hazard existed during the exposure Foisal Bir Fahd Sttoas, :khobar, Saud Arabic infogotoitc.com ewuw.gotole.com“KCintegratedTraining: Professional Training and Consultation 1653 eporatory 10-18 September 2008, a-khobar.Soust NOES Poe dt 12 FINAL EXAM (CLOSED) 41. Which of the following penetrant system is generally considered least sensitive? Q Water-washable - visible dye b. Solvent removable - visible dye c. Water-washable ~ fluorescent dye d Post-emulsification - visible dye 42, The nondestructive examination method to be used for a particular inspection should be determined by the: a. Availability of certified NDE examiners b. Length of time since the last inspection ¢. Age of the component to be inspected © type, location, and orientation of the expected flaws 43. Out of the following four options in LPT, most sensitive results can be obtained by: a Visible penetrant - water washable @ Fluroscent penetrant - post emulsifying type c. Visible - solvent removable type d. Visible ~ post emulsifying type 44. A PQR was qualified in 5G position using a new welder. But production welding is to be done in 2G position. Which of the following are applicable as a minimum? a. Both procedure and welder shall be re-qualified in 2G position. © The qualified procedure can be used ,only welder needs to be re-qualified c. The welder is qualified, but the procedure needs re- qualification or Flow, focoe! tows, King Abduian cor, Prince Faisal Bin Fahd Siroats, A:Khobar, Saud ArabIC TL [966) 3857 6853 « FAK (968) 3887 6565 « nfoagotoitc com # wmw.gotolte com—CintegratedTraining, Professional Training and Consultation 10-15 September 2005, axxnabor, Sous aba roves? FINAL EXAM (CLOSED) d. Both procedure and welder need not be re-qualified, 45. Minimum thickness evaluation may be conducted by? 2. —_Use of an external micrometer only © _ ultrasonic testing C, D.P. Check b, None of above 46. For procedure qualification documentation: a. WPS gives the procedure test data and results of tensile/bend test b. PR gives ranges qualified by procedure test © POR gives procedure test data and WPS gives ranges qualified d. WPS and PQR both give test data and ranges qualified 47. Identify correct statement from following: a. Tensile test for procedure qualification is passed only if base metal failure occurs at or above Specified Minimum Tensile Strength (SMTS) of base metal b. Tensile test for procedure qualification is passed only if base metal failure occurs above SMTS of base metal ¢. Tensile test for procedure qualification is passed even if weld metal failure occurs above 95% of SMTS of base metal © none of the above 48. When using radiographs to qualify welder, the acceptance standards used are found in: a. ASME Section V 6 Flor, AiSubeaei Towers King AbduIon? cox, Prince Folia! 8in Fahd Streets, Akhbar Saud ArobIO {TF 661 3887 A593 « FAX [95619 BAY 65ES «nfow’qotoe-com « winw.qotoite comCintegratedTraining. Professional Training aad Consultation 10 1September 2005, AxKRoDr Soul SIS roge Bo" 2 FINAL EXAM (CLOSED) ASME Section IX ASME Section VIII The referencing code 2B 49. An RBI assessment can be used to alter the internal inspection strategy provided: a) _ RBI is performed considering likelihood of failure and consequence of failure. b) The RBI is fully documented. 6 A third party conducts the RBI. Both “a” and “b” above 50. You are reviewing a WPQ for a welder. The test results indicate the following: a. Satisfactory side bend b. Face bend satisfactory c. Visual satisfactory Will these tests qualify the welder? . Yes @ No, because bend tests are not correct type. ¢. Not enough information given d. No, because radiography is essential for welder qualification fe NELi9s61 3 rs, King AbdUuot Cor Pence Faso! an Fahd Siroets,Al-Khob, Souct Aobio (6513 » FAX (266| 7 6568 « Mfowgotolc.com » worw.gotolte.com“Kintegratedraining, Professional Training and Consultation 191653 Reparatony 10- 1S September 7008, aLchabor, Sous NOOIS FINAL EXAM (CLOSED) i Instructions: Choose only one answer, which you think Is most appropriate. Use the attached answer sheet in answering the following questions. 1. The complete or partial removal and replacement of more than 12 inches of a vertical weld joining shell plates is considered a: (a) minor alteration; (b) minor repair; (c) major alteration; (d) major repair. 2. Assingle film technique was used to make a radiograph using a Cobalt-60 source. The minimum permitted density in the area of interest is: a 4.0 bo 18 c 2.0 d. 13 3. Cathodic protection is achieved by directing the flow of current from: a. Acathode to anode b. An anode to cathode ¢. Both installations are acceptable d. Neither of a and b 4. is a change from previous operating conditions involving different properties of the stored product such as specific gravity or corrosivity and / or different service conditions of temperature and / or pressure: (a) Re-rating; (b) Change in service; (c) Repair; (d) Reconstruction 5. Describe how a liquid penetrant examination should be performed in order to detect discontinuities which are open to the surface. 6 Foor, AlSubeae! tet 968}, Towars, King Abduloze cor, Prince ita Bin Fond Skeets, AbKhobar. Sous Arabia 287 4&3 « FAX [954) 1 88 6548 « intoagotote.com + waw.gatote.com“CintegratedTreining. Professional Training and Consultation {1653 Preparatory 10- 1S September 2005, onobar, Sous: 40810 FINAL EXAM (CLOSED) a a. Clean the part, apply the developer, apply the penetrant, remove excess penetrant, inspect the part, clean the part b. Clean the part, apply penetrant, remove excess penetrant, apply the developer, inspect the part, clean the part c. Clean the part, apply the developer, apply the penetrant, inspect the part, remove excess penetrant, clean the part d. Clean the part, apply the developer, apply the penetrant, inspect the part, clean the part 6. A radiographic technique in which radiation passed through two walls and both the walls are viewed on the same radiograph (double wall, double image - ellipse) the limitation for the outside diameter is: a 3-1/2" ee . 4" d. Any diameter possible 7. Information needed when determining the rate of corrosion: Original thickness or last inspection thickness Current thickness Length of time in service All the above aoce 8. The maximum acceptable undercutting for base metal in reconstructed tank for horizontal welds is: (a) 1/64"; (b) 1/32"; (c) 1/16"; (a) 1/8" 9. Tank was inspected in 1985 and the thickness was observed to be 0.32 inch. The thickness observed during inspection in 1995 was 0.30 inch. What is corrosion rate? a, 2mpy b. 20 mpy c. 0.2 mpy d. impy {6 Floor, Ai Subeoe! Towers, King Abduott cor Pince Fital in Fahd Stoets, AlKhobor, Sau Ara (TEL (746) 3 887 6633 « FAX [966] 3887 6565 einloagotoitc.cam « wow gotoile;com,—“Cintegratedraining, ‘Professional Training and Consultation 10. 11. 12. 13. 14, P1459 Preperatory 10-15 eptember 2005, a-crsb0, Sud; NODS FINAL EXAM (CLOSED) = If remaining corrosion allowance (RCA) at present is 0.05 inch, the next thickness inspection due for above tank shall not be later than: a. 10 years b, 15 years c. 6 years d. 12.5 years A corroded area of a tank bottom plate is repaired by welding overlay. There is no change in the rating and no change is made on the nameplate. Which of the following is the correct term to describe this process? a. Reconstruction b. Repair c. Alteration d, None of the above The maximum interval between internal inspections shall not exceed years when corrosion rate is known: (a) 10; (b) 20; (5; (a) 15. Hot taps are not permitted under which of the following conditions? On plates requiring PWHT. On ultrasonically sound plate On tanks with dia. more than 80 feet. None of the above. aoc A tank of 160 ft diameter is to be checked for shell settlement. Minimum number of equally spaced settlement points to be checked will be: ool, AlSubeae! Towers, King Abdulazie cor, Prince Faisal Bin Fana Skeets, A-hobar, Saud Arabia TFL [946} 3887 683 » FAX (964) 388) 4565 Info@gotostc.com » wnw.galote.comCintegratedTraining: Professional Training and Consultation [AP 653 Prepertony 10-15 september 205, abhebor Saud eb rege sort FINAL EXAM (CLOSED) a 16 b. 20 c 24 a. 12 15. For a tank made by reconstruction, under what circumstances may a new shell-to-bottom weld be exempt from hydrostatic testing? a. When the root pass has been visually inspected and the final weld is fully examined, visually and radiographically. b. Reconstructed tank is never exempted from hydrostatic testing. ¢. When the root pass has been visually inspected and the final weld is fully examined, visually and by vacuum box. d. — When the welding method has been reviewed and approved by an engineer experienced in tank design in accordance with API Standard 650. 16. In atmospheric conditions, bottom coatings may be applied if the steel temperature is: a. 29°F above the dew point b. _5°F below the dew point. c. 10°F above the dew point. d. At the dew point. 17. Procedure qualification for welding during repair of tanks is done in accordance with: a. AWS D1.1 b. API 1104 c. ASME Section IX d. All of the above 18. Widely scattered pits may be ignored under the following conditions {foc A: Sob68! Towers, King Abdo Cox, Piece Fis in Fahd See's, A:khoboe SUG NabiG FL |946) 3857 4853 » FAK (956) 3 887 4568 « intoagototc.com we goroie.comCintegratedTreining- 19. 20. 21. jing and Consultation 10-15 eptember 2005, abexcbar Suet AGE FINAL EXAM (CLOSED) ™ a. Where the service fluid is corrosive or hard to hold. b. If sum of pit lengths along any 8” vertical line does not exceed 2” ¢. When no pit has depth which results in the minimum thickness being less than one-half the minimum acceptable thickness of the shell plate exclusive of corrosion allowance d. bande For verification of radiographic sensitivity and image quality, which of the following are used: a. Cassettes b. Penetrameters c. Cameras d. — Collimators Internal corrosion in the vapour space above liquid level occurs due to: Hydrogen Sulphide vapour Water vapour Oxygen Any combination of the above three aoco API 650: Appendix M provides requirements for Tanks designed to operate at the following range of temperatures: a. Exceeding 260°C b. Above 90° - 260°C c. Below 90°C d Below 0°C. Prince Fosa in Fahd straets, ALKnobar. Soual Arabia 887 6565 » intoaigotoite.com » werw gatoite.com (6 Foor, AlSubeae! Towers, king Abdu: PTE (46) 9287 6623 « FAX [964“CintegratedTraining. Professional Training and Consultation 22. 23. 24. 25. 26. P1853 Peparatory 10-15 september 2005, Arkaba, S08 aBIo Pogo ott? FINAL EXAM (CLOSED) For a reconstructed tank as per API 653 Verticality (out-of- plumbness) of top of the shell shall not exceed, a. 1/300 of total tank height b. 1/250 of total tank height c. 1/400 of total tank height 4. None of the above When lining is applied to bottom on inside of tank, the lining shall extend up the shell. a. 6" min b. 12” min c 18min d. 3"min Hot tap can be performed on: Vapour space in the shell On the roof In the shell below liquid level Anywhere on the tank aoso A radiograph was having density near the penetrameter equal to 3.0. Hence the acceptable density range of the radiograph is: a. 1.7to4 b, 2.55 to 3.9 c. 2.0 to 4.0 d. None of the above The examiner for conducting magnetic particle testing on the tank welds shall be: Qualified as per ASNT Level IT or III Able to read Jagger-2 Qualified as per ASME Sec. V None of the above aoc 6" Foor, AlSubeae! Towers, King Abdulaa cor, Prince FOO Bin Fahd sheets, ALkhober, Saud! Arabia (8TFL (544) 3287 6633 « FAX [966] 3 887 6545 nfowgototic.com » www golole comCintegratedTraining, ‘Professional Training and Consultation 27. 28. 29. 30. 31. 32. ‘ar 653 Preparotory 10-15 september 2005, ached S20 A009 ea FINAL EXAM (CLOSED) In atmospheric conditions, grit blasting can be done at temperature of at least: 2°F above the dew point. S°F below the dew point 5°F above the dew point At the dew point ange How many equally spaced measurements are required for the thickness averaging technique? (a) 2 (b) 5 (c)4 (d) 3 How many specimens must be used for impact tests from a single test coupon or test location? (a) 1 (b) 2 (c)3 (a) 4 Hydrostatic tests shall be held for hours for the reconstructed tank. (a)2 (b) 8 (c) 24 (d) 72 In a radiographic film of a weld, how is back scatter checked? (a) By use of a penetrameter (b) By film density (c) Using lead letter “B” (d) All of the above In general, if shell thickness does not exceed inch, it does not require further assessment for brittle fracture: (a) 0.25 (b) 0.75 (c) 1.00 (d) 0.50 6 Floor, A-Subeae! Towers. king Abdu cor, Prince Fata in Fobd Streets, AlKhobar, Sous! Arco TEL (666) 2887 4683 « FAK [958] #687 4565 « Info@gatoite.com « worw.gataite.com“CintegratectTraining, Professional Training and Consultation 91483 Hepartey 0-15 September 2005 Lthebor, S00 M00 Povo got? FINAL EXAM (CLOSED) 33. Potential for brittle fracture exists for tanks constructed according to: (a) API 650 - 7* edition (b) API 650 - latest edition (c) API 650 - 4" edition (d) None of the above 34. Three types of external inspections are: (a) Scheduled, routine and liquid penetrant (b) Scheduled, routine and UT thickness (c) Scheduled out of service, routine and UT thickness (d) Unscheduled, routine and liquid penetrant 35. Welders qualifications shall expire as they do not weld: (a) Within a given process for a 6 month period (b) Using a given procedure for a 6 month period; (c) Ona tank for 6 months; (d)_ For a 3 month period, 36. What are penetrameters used for: (a) A penetrameter is used for radiographic technique in that it serves as an image quality indicator (b) It indicates the magnetic properties of the materials (©) To check penetrant quality in PT inspection (d) To check weld penetration during welding 4 oc, AvSubede! Towers, King AbdUA#E cot Pince Fal in Fand See's, A-Khooor Sava Arabia 1966) $80) HA3 » FAX (968) 3 887 6568 w nfowgototc.com « wuw galore comCintegratedTraining. Professional Training and Consultation 37. 38. 39. 40. Ar 653 repertory 10-15 September 200, alkhebor Sou A009 Fogel 2 FINAL EXAM (CLOSED) Unless otherwise agreed to by the purchaser, what is the minimum nominal width of a shell plate? (a) 36 inches (b) 48 inches (c) 72 inches (d) 96 inches “Each vertical weld must be radiographed (either spot or full radiography) for the bottom shell course (i.e., course no. 1) for all tanks constructed to current API 650 Basic Standard.” This statement is: a. False b. True ¢. | Whether any radiography is required or not depends ‘on shell thickness. d. Depends on tank design Engineer's opinion According to ASME Sec. IX, welding filler metals are grouped into groupings (based on their usability) as: (a) P-numbers (b) F-numbers (c) Z-numbers (d) ASTM spec. When reviewing a radiograph, a light image of the letter B can be seen on the film with dark background. (a) This is cause for rejection (b) This is not cause for rejection (c)_ This is the same as a light letter B (4) An unusual safety hazard existed during the exposure 6 Foot, alsutea js Bin Fohd Stes, AlKnobar, Soudl Arabi egcloie.com « srw gotoite comm wers, king Kedulode cor. Pn SAT 4:3 FAX (966) 3.087 656—Kintegrated raining, Professional Training and Consultation 41. 42. 43 44. AP 683 Preparotory 10-15 september 2005, aLthobat Sua AraD2 egeibort? FINAL EXAM (CLOSED) Which of the following penetrant system is generally considered least sensitive? a. b. c d. Water-washable - visible dye Solvent removable - visible dye Water-washable - fluorescent dye Post-emulsification - visible dye The nondestructive examination method to be used for a particular inspection should be determined by the: a. b. ce 4 Availability of certified NDE examiners Length of time since the last inspection Age of the component to be inspected Type, location, and orientation of the expected flaws Out of the following four options in LPT, most sensitive results can be obtained by: a. b. c 4. A Visible penetrant - water washable Fluroscent penetrant - post emulsifying type Visible - solvent removable type Visible - post emulsifying type PQR was qualified in 5G position using a new welder. But production welding is to be done in 2G position. Which of the following are applicable as a minimum? a. b. c Both procedure and welder shall be re-qualified in 2G position. The qualified procedure can be used ,only welder needs to be re-qualified The welder is qualified, but the procedure needs re- qualification 6" Foor, AlSubene! Tawars, King Abduatt cor. Prince Fosal Bin Fohd Seats, A-Khobar. Sud! ACIS SFL (G66) 3387 4603 » FAX [966) 2687 6565 « intogotaite.com « www gataitc.com“CintegratedTreining. ; Professional Training and Consultation da. an 653 Prepocotony 10-15 september 2005, abxhebar Sau A009 oe a FINAL EXAM (CLOSED) Both procedure and welder need not be re-qualified. 45. Minimum thickness evaluation may be conducted by? goso Use of an external micrometer only Ultrasonic testing D.P. Check None of above 46. For procedure qualification documentation: WPS gives the procedure test data and results of tensile/bend test PQR gives ranges qualified by procedure test PQR gives procedure test data and WPS gives ranges qualified WPS and PQR both give test data and ranges qualified 47. Identify correct statement from following: a. Tensile test for procedure qualification is passed only if base metal failure occurs at or above Specified Minimum Tensile Strength (SMTS) of base metal Tensile test for procedure qualification is passed only if base metal failure occurs above SMTS of base metal Tensile test for procedure qualification is passed even if weld metal failure occurs above 95% of SMTS of base metal None of the above 48. When using radiographs to qualify welder, the acceptance standards used are found in: a. ASME Section V ALSubeacl Towers, King Atalant cor. Pince Foisl Bin Fohd Strats, A:Khobor, Soudl Arabic: (958) 3287 6433 w FAX (966) $887 8565 einfodgctote.com « mww.gotoic-com—KCintegratedtraining, ‘Professional Training and Consultation 49, 50. ao 5653 Properotony 10= 15 september 2005 atxhebor Save sab Foonigt 2 FINAL EXAM (CLOSED) ASME Section IX ASME Section VIII The referencing code An RBI assessment can be used to alter the internal inspection strategy provided: a) b) ©) d) RBI is performed considering likelihood of failure and consequence of failure. The RBI is fully documented. A third party conducts the RBI. Both “a” and “b” above You are reviewing a WPQ for a welder. The test results indicate the following: a. b. c. Satisfactory side bend Face bend satisfactory Visual satisfactory Will these tests qualify the welder? aooo Yes No, because bend tests are not correct type. Not enough information given No, because radiography is essential for welder qualification 6" Foot, Aue_KintegratecTraining, oo Professional Training and Consultation API 653 Preparatory 10-15 September 2005, AlKhobar, Saul Arabia Page | of § DAILY EXAM 5 (CLOSED) Note: Encircle the letter of only one alternative which you think is most appropriate. 1. Guided bend test represents: Ductility of weld b. Strength of weld Soundness of weld } Both soundness and ductility of weld 2. All positions of groove welds are qualified by a. pipe positions 1G and 5G pipe positions 2G and 5G c. pipe position 6G only bandc 3. According to ASME Sec. IX, A welder for SMAW can be qualified by following minimum tests: a. 1 tensile and 2 bend tests ® 2 bend tests only ¢, 2 tensile tests and 1 bend tests d. 1 tensile and 1 radiography 4. Procedure Qualification Record is a document which can be revised time to time. a. True False € Depends on company policy d. Depends on client of the company 5. Use of Radiography is made for: ® Performance qualification only. Procedure qualification only c. Botha and b d. Use of Radiography is not permitted by ASME Sec, IX. {6 Floor, A-Subeae! Towers King Abdular cor. Prince Fatal in Fahe Streets, AL-khobar, 1587 6565 winfoagotoiiccom + www go10"C: 1 ArabiProfessional Training and Consultation 6. a —“Cintegratectiraining, API 653 Preparatory 10-18 September 2005, AkKnobar, Soul ArabIO Page 2 of 5 DAILY EXAM 5 (CLOSED) Procedure Qualification is done by: 1 Tensile and 2 bend tests 1 tensile and iradiography 1 bend test and 1 radiography 2 Tensile and 4 bend tests Ooo Which of the following represent grouping of weld-metals in ASME IX? af P-Nos F - Nos c. S-Nos @ = A-Nos For A 516 gr 60 (SMTS = 60000 psi) material, following results were obtained for two tensile test specimens in PQR qualification. Specimen T1: failed in B.M. at 57,400 psi ot, Specimen 12: failed in weld metal, at 59,500 psi wet ok Your assessment is: a. PQR test is ok since both are within acceptance criteria b, PQR test is rejected as both Ti and 72 are not within acceptance criteria © QR in rejected because T1 is ok but T2 has failed 'd. PQR in rejected because T1 is failed thoughT2 is ok Based on a measured corrosion of 0.006" annually and using a corrosion allowance of 0.120", what is the interval for the next UT thickness measurements on shell are required for AST? 10 years ) , 6.5 years 20 years ) 15 years ‘" Flocr, AlSUbeae! Towers. King Abdu cox Prince Faso! Bn Fahd Streets, A-Khobar. Saudi Arabio| TEL (966) 4887 4633 « FAX [966] 3887 4565 « nforgotoitc.com « worw.gotalic com10. 11. 12. 13. 14, API 653 Preparatory 10-15 September 2008, AlKnobar, Saud ArabIO Page 3 of 5 DAILY EXAM 5 (CLOSED) Per API 650, calculation of shell thickness by the 1-foot method cannot be used for tanks: (a) Under 200 ft. in diameter over 200 ft. in diameter (c) Under 150 ft. in diameter (4) Of any size Impressed current system results in following advantages compared to Galvanic System. @ Can be used for large structures Maintenance cost is lower c. Installation is cheaper and easier d. No external power supply required Power source for impressed current system shall be checked at intervals not exceeding: a. Annually b. Six months © __ Two months d. Five years Thick film lining means thickness: a. Greater than 10 mils b. Equal or greater than 20 mils © _ Greater than 20 mils d. Equal or greater than 10 mils Sand blasting and painting operations shall not be performed if humidity exceeds: {6° Floor, AlSubeae! Towers. King Abdulozt cor. rice Fotal Bn Fahd Streets, A-khobar. Sua Avabia (Tet (946) 847 4635 » FAX [966] 3687 45E5 « Mloagotolte.com + wow.gototecom“Cintegrated raining, Professional Training and Consultation API 653 Preparatory 10-15 September 2005, AbKhobar, Soud! Ara Page 4 ofS DAILY EXAM 5 (CLOSED) a. 90% O© 20% c. 85% d. 95% 15. Which of the following statement is correct? a. Soil resistivity is a measure of resistance offered by soil to drilling operation for oil exploration and it has no connection with corrosivity of soil. b. Lower soil resistivity indicates less corrosive soil. ¢. Soil resistivity has nothing to do with corrosive ness of soil because soil corrosion depends on the amount of corrosive chemicals present in the soil, (2) Higher soil resistivity indicates less corrosive soll 16. The preferred method for inspecting non-metallic coating is: Holiday detection M.P. check 6 Visual inspection only d. _D.P. check 17. The accuracy of a piece of magnetizing equipment that is equipped with an ammeter shall be verified: @ Each year Bs Each two years c. . _ When possible d, Every 6 months (6 Foot. Al-Subese! Towers King Abduiot Cor Priice Fosal in Faha Strects,A-khobor. Sau AraIO TEL [966) 3887 6533 « FAK (964) 3487 6568 « nfougototc.com » waw.gorotccomCintegratedTraining. Professional Trai ing and Consultation API 663 Preparatory 10-15 September 2006, AbKhobar, Save Arabic Page 5 of 5 DAILY EXAM 5 (CLOSED) 18, It is decided to carryout a surface NDT for austenitic S.S. welds. Choose a best combination. © _ Penetrant testing with Halogen free developer b. Penetrant testing with any aqueous developer c. Magnetic particle testing with wet particles d. — Magnetic particle testing with dry particles 19. In ultrasonic testing, for thickness measurement on corroded surface, use: CRT read out Digital read out c. Any of above d. None of above 20. For which of the following can yoke technique be used? a. Sub-surface cracks (® Surface cracks c. Both a and b d. For none of a and b {6° Floor, AlSube0e! Towers. King Abdulait cor. Prince Faisal Bin Fah Sioets,A:-khobor, Sous Arabia S1Et 1966} $887 6835 » FAX (966) 388 6545 « nfoagotoric.com » warw.gotoite comCintegratedreining, Professional Training and Consultation arissaPrepocioy 10 18Septembet 2008, abthobor Sus ADO FINAL EXAM (OPEN) = Instructions: Choose only one answer, which you think is most appropriate. Use the attached answer sheet in answering the following questions. 1. 4, Exclusive of corrosion allowance, what is the minimum nominal thickness for all new construction bottom plates? a. inch b. — Yeinch c 3/16 inch d. 5/8 inch For shell horizontal joints, how many additional radiographs shall be taken for each 50 feet of horizontal joint, (not including those required as per API 650) for welds made in existing plates during the repair? aogce RUN The recommended minimum development time (penetrant testing) allowed for a material made of high temperature alloy is: a. 5 min b. 10 min c. 7 min d. 60 min Select suitable hole type (source side) penetrameter for following weld joint: Weld reinf. = 1/8" thk 7/8" thk Backing strip = 3/16" thk. 6" Floor, ALSubeae’ Towers, King Abdulasis cor. ince Faital din Fahd Steels, AL-Khobor, Saud Arabia {6 TEL (956) 3887 6633 & FAX (968) 3 887 6565 « nfo@goloilc.com + waw.gotoite.comP1483 Preparatory pret 2005, AERO $988 AOI Page 2018 10-185 FINAL EXAM (OPEN) a) No. 20 b) No. 25 c) No. 30 d) None of the above 5. If type of penetrameter is Q.4 is changed to wire type what shall be the wire designation (wire decimeter in inch) a. 0.025 (No. 10) b. 0.016 (No. 8) c. 0,032 (No. 11) d. None of the above 6. For steel plates and weld to be checked LPI, what shall be the penetration time for penetrant a. 10 min for weld, 5 min for plate b. 5 min for both c. 10 min for both d. 5 min for weld, 10 min for plate 7. After applying the dry developer the examiner checked four welds for surface defects after following period, weld A- after 5 minute, weld B after 10 minute, weld C was checked after 30 minutes and weld D after 65 minutes which of the weld were checked wrongly a. Weld AandB b. Weld C and D c. Weld D only d. Weld A and D 8. Following combination of base metal and welding electrode was qualified by a certain PQR... impact testing is not required. Base Metal =SA 285 GrC Plates, %” thk Welding electrode = AWS E 6015 This PQR will qualify which of the following combination of base metal- welding electrodes. a. 1” thk SA 515Gr 60 plates, E 6013 electrodes o* 46 floor, A'Subeae! Towets, King Abdulauie cor. Pince Falsal Ba Fahd Steels, A-Khobor, Saudi Arable 1 TEL (966) 3887 6435 « FAK (266) 3887 6565 © info@gatallc.com » www golaile.com