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11/02/2012 Page 1 of 20
TABLE OF CONTENT Page
1. STAAD Pro : Spreader Beam Analysis for 4-points and 2-points lifting 3
Analysis ( Introduction).
2. STAAD Pro : Design basis & Loading Assumptions 3–4
3. STAAD Pro : Loading assumptions & Steel Design analysis 4
4. STAAD Pro : Material Specification & Conclusion 4
5. STAAD Input File 5
6. STAAD Output Result & Steel Design analysis result 6 – 10
7. Additional Calc for 2 point Lifting analysis (Lug & Spreader Sizing) 11 – 15
8. Additional Calc for 4 point Lifting analysis (Lug & Spreader Sizing) 16 – 20
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STAAD Pro : Spreader Beam Analysis for 4-points and 2-points lifting
INTRODUCTION
I) Scope
This document sets out the structural design criteria for 10 ton spreader beam. The spreader beam has been
checked for structural safety and integrity for all loads anticipated during, LIFTING condition. The integrity of
the structure has been checked based on the applicable codes and standards approach.
1. Loadings:
Selfweight of the Structure has been generated by the software itself with a 20% contingency factor.
2. Loadings Combination:
The Skid has been analyzed for LIFTING condition (4-points & 2-Points). The different
load combination taken for these analyses are as follows:
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3. LIFTING condition:
3.1 Dead Load + Dry weight of Spreader Beam + 20% contingency factor
Spreader beam deflection were limited to less than L/300 as per DNV 2.7-1 Specification.
Loading assumption : Point load were assigned & divided equally based on the design load that
located on the spreader beam
All structural members were found to be adequate and safe during lifting. The stresses
and deflections were all below allowable. The BS 5950 code-check was incorporated
in the STAAD design and included in the print-out for the Unity check of all members.
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STAAD INPUT
STAAD SPACE DXF IMPORT OF 10-TON-SPREADER-BAR.DXF
START JOB INFORMATION
ENGINEER DATE 3-FEB-12
JOB NAME 10-TON-SPREADER-DNV CALC
JOB CLIENT XXX
ENGINEER NAME NAS
CHECKER NAME ALLEN
CHECKER DATE 3-FEB-12
JOB NO 10TON
JOB REV 0
JOB REF SSL-STK-01211301.DWG
END JOB INFORMATION
INPUT WIDTH 79
INPUT WIDTH 72
INPUT WIDTH 72
UNIT MMS NEWTON
JOINT COORDINATES
16 0 3340 0; 17 6000 3340 0;
MEMBER INCIDENCES
1 16 17;
*********** DEFINITION OF MEMBER PROPERTIES ********************
DEFINE MATERIAL START
ISOTROPIC STEEL
E 199947
POISSON 0.3
DENSITY 7.68191e-005
ALPHA 6e-006
DAMP 0.03
END DEFINE MATERIAL
UNIT MMS KG
MEMBER PROPERTY CANADIAN
*********** DEFINITION OF PIPE 8IN SCH 160 *******************
1 TABLE ST PIPE OD 219.1 ID 173.08
UNIT MMS NEWTON
CONSTANTS
MATERIAL STEEL ALL
***********DEFINITION OF BOUNDARY CONDITION & LOADING ********************
UNIT MMS KG
SUPPORTS
16 17 PINNED
LOAD 1 LOADTYPE Dead TITLE 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)
SELFWEIGHT Y -1.2
MEMBER LOAD
1 CON GY -2500 125 109.55
1 CON GY -2500 1000 109.55
1 CON GY -2500 5000 109.55
1 CON GY -2500 5875 109.55
LOAD 2 LOADTYPE Dead TITLE 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)
SELFWEIGHT Y -1.2
MEMBER LOAD
1 CON GY -5000 5875 109.55
1 CON GY -5000 125 109.55
LOAD COMB 3 COMBINATION LOAD CASE 1&2 (4 POINTS LIFTING)
1 2.5 2 2.5
LOAD COMB 4 COMBINATION LOAD CASE 1&2 (2 POINTS LIFTING)
1 1.5 2 1.5
***********DEFINITION OF DESIGN CODE ANALYSIS ****************
PERFORM ANALYSIS
PARAMETER 1
CODE BS5950
**************PIPE MEMBER ********* 240 MPA ******************
PY 240 ALL
**************************************************************
MAIN 1 ALL
RATIO 1 ALL
TRACK 1 ALL
BEAM 1 ALL
DFF 300 ALL
CHECK CODE ALL
FINISH
*************************************************************
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Job No Sheet No Rev
10TON 1 0
Part
Software licensed to
Job Title 10-TON-SPREADER-DNV CALC Ref SSL-STK-01211301.DWG
By NAS Date3-FEB-12 Chd ALLEN
Client XXX File 10 Ton Spreader Bar.std Date/Time 11-Feb-2012 19:27
Job Information
Engineer Checked Approved
Supports
Node X Y Z rX rY rZ
(kip/in) (kip/in) (kip/in) (kip-ft/deg) (kip-ft/deg) (kip-ft/deg)
16 Fixed Fixed Fixed - - -
17 Fixed Fixed Fixed - - -
3 COMBINATION LOAD CASE 1&2 (4 POIN 1 4 PTS LIFTING (SELFWEIGHT + 20% CO 2.50
2 2 PTS LIFTING (SELFWEIGHT + 20% CO 2.50
4 COMBINATION LOAD CASE 1&2 (2 POIN 1 4 PTS LIFTING (SELFWEIGHT + 20% CO 1.50
2 2 PTS LIFTING (SELFWEIGHT + 20% CO 1.50
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Print Time/Date: 11/02/2012 19:29 STAAD.Pro V8i (SELECTseries 1) 20.07.06.35 Page 6 of 20
Print Run 1 of 5
Job No Sheet No Rev
10TON 2 0
Part
Software licensed to
Job Title 10-TON-SPREADER-DNV CALC Ref SSL-STK-01211301.DWG
By NAS Date3-FEB-12 Chd ALLEN
Client XXX File 10 Ton Spreader Bar.std Date/Time 11-Feb-2012 19:27
Y -1.200
Y -1.200
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Print Run 2 of 5
Job No Sheet No Rev
10TON 3 0
Part
Software licensed to
Job Title 10-TON-SPREADER-DNV CALC Ref SSL-STK-01211301.DWG
By NAS Date3-FEB-12 Chd ALLEN
Client XXX File 10 Ton Spreader Bar.std Date/Time 11-Feb-2012 19:27
-2e+003 kg
-2e+003 kg
n17
-2e+003 kg
-2e+003 kg #1
n16
Y
X Load 1
Z
4 PTS LIFTING
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Print Run 3 of 5
Job No Sheet No Rev
10TON 4 0
Part
Software licensed to
Job Title 10-TON-SPREADER-DNV CALC Ref SSL-STK-01211301.DWG
By NAS Date3-FEB-12 Chd ALLEN
Client XXX File 10 Ton Spreader Bar.std Date/Time 11-Feb-2012 19:27
-5e+003 kg
n17
-5e+003 kg #1
n16
Y
X Load 2
Z
2 PTS LIFTING
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Print Run 4 of 5
Job No Sheet No Rev
10TON 5 0
Part
Software licensed to
Job Title 10-TON-SPREADER-DNV CALC Ref SSL-STK-01211301.DWG
By NAS Date3-FEB-12 Chd ALLEN
Client XXX File 10 Ton Spreader Bar.std Date/Time 11-Feb-2012 19:27
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LIFTING SPREADER PIPE SIZING CALCULATIONS (2-POINTS LIFTING)
1) PIPE SIZING
F
a) Bending Stress
L
R1 R2
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam. (See Appendix)
b) Compressive Stress
Compressive force, Fc = 82,990 N
Compressive stress, Sc = Fc / A = 5.85 N/mm²
Allowable compressive stress, Sc.all ( = 0.6Sy ) = 144.79 N/mm²
c) Combined stresses,
U = Sc + Sb = 0.83
Sc.all Sb.all
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LIFTING SPREADER PIPE SIZING CALCULATIONS (2-POINTS LIFTING)
2) LUG SIZING Fz
P
rL(s)
tL(s)
d(s) a
Fx Fyl
hL(s)
wL(s)
No of lug eye, = 2
Maximum combined force acting on lug eye, Fc = 41495 N
= 4230 kg
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LIFTING SPREADER PIPE SIZING CALCULATIONS (2-POINTS LIFTING)
SHACKLES
Shackle rating ( S.W.L ) : 6.5 tons
Type of shackle BOLT Type Anchor shackle G2130
Pin size, Dp = 25.40 mm
DESIGN LOAD:
SLING TENSION P = FOS * Ts P = 55,326 N
LIFTING ANGLE a = 60.00 Deg.
ACTUAL OUT OF PLANE ANGLE b = 0.00 Deg.
VERTICAL FORCE ON PADEYE Fz = P * sin a Fz = 47,914 N
OUT OF PLANE FORCE Fyl = 5% of P Fyl = 2,766 N
HORIZONTAL FORCE ON PADEYE Fx = P * cos a Fx = 27,663 N
Horizontal dist.PIN CL to N.A. exl = 0.00
b) Tensile Stress
Maximum tensile force, ft = Fz / [ tL(s) * wL(s) ] = 16 N
Allowable tensile stress, St.all ( = 0.6Sy ) = 148.93 N/mm²
Since ft < St.all, therefore the lug size is satisfactory.
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LIFTING SPREADER PIPE SIZING CALCULATIONS (2-POINTS LIFTING)
a) Tensile Stress
Maximum tensile force, P = 41495 N
Cross sectional area of lug eye, At = [ 2 * ( tL(s)* ( rL(s) - d(s)/2 ))] +
= 1050 mm²
[ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))] + [ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))]
Tensile stress, St = 39.52 N/mm²
Allowable tensile stress, St.all ( = 0.6Sy ) = 148.926 N/mm²
Since St < St.all, therefore the lug size is satisfactory.
b) Shear Stress `
Maximum shear force, P = 41495 N
Cross sectional area of lug eye, At = [ 2 * ( tL(s)* ( rL(s) - d(s)/2 ))] +
= 1050 mm²
[ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))] + [ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))]
Shear stress, Ss = 39.52 N/mm²
Allowable shear stress, Ss.all ( = 0.4Sy ) = 99.28 N/mm²
Since Ss < Ss.all,therefore the lug size is satisfactory.
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LIFTING SPREADER PIPE SIZING CALCULATIONS (2-POINTS LIFTING)
a) Tensile Stress
Maximum tensile force,Ft = 41495 N
Area of weld, Aw = 2*(tL+wL)*tr = 2408 mm²
Tensile stress, St = [(Ft/Aw)] = 17.23 N/mm²
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LIFTING SPREADER PIPE SIZING CALCULATIONS (4-POINTS LIFTING)
1) PIPE SIZING
a) Bending Stress
F
L
R1 R2
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam. (See Appendix)
b) Compressive Stress
Compressive force, Fc = 57,782 N
Compressive stress, Sc = Fc / A = 4.08 N/mm²
Allowable compressive stress, Sc.all ( = 0.6Sy ) = 144.79 N/mm²
c) Combined stresses,
U = Sc + Sb = 0.41
Sc.all Sb.all
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LIFTING SPREADER PIPE SIZING CALCULATIONS (4-POINTS LIFTING)
2) LUG SIZING Fz
P
rL(s)
tL(s)
d(s) a
Fx Fyl
hL(s)
wL(s)
No of lug eye, = 2
Maximum combined force acting on lug eye, Fc = 28891 N
= 2945 kg
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LIFTING SPREADER PIPE SIZING CALCULATIONS (4-POINTS LIFTING)
SHACKLES
Shackle rating ( S.W.L ) : 6.5 tons
Type of shackle BOLT Type Anchor shackle G2130
Pin size, Dp = 25.40 mm
DESIGN LOAD:
SLING TENSION P = FOS * Ts P = 28,891 N
LIFTING ANGLE a = 90.00 Deg.
ACTUAL OUT OF PLANE ANGLE b = 0.00 Deg.
VERTICAL FORCE ON PADEYE Fz = P * sin a Fz = 28,891 N
OUT OF PLANE FORCE Fyl = 5% of P Fyl = 1,445 N
HORIZONTAL FORCE ON PADEYE Fx = P * cos a Fx = 0 N
Horizontal dist.PIN CL to N.A. exl = 0.00
b) Tensile Stress
Maximum tensile force, ft = Fz / [ tL(s) * wL(s) ] = 10 N
Allowable tensile stress, St.all ( = 0.6Sy ) = 148.93 N/mm²
Since ft < St.all, therefore the lug size is satisfactory.
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LIFTING SPREADER PIPE SIZING CALCULATIONS (4-POINTS LIFTING)
a) Tensile Stress
Maximum tensile force, P = 28891 N
Cross sectional area of lug eye, At = [ 2 * ( tL(s)* ( rL(s) - d(s)/2 ))] +
= 1050 mm²
[ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))] + [ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))]
Tensile stress, St = 27.52 N/mm²
Allowable tensile stress, St.all ( = 0.6Sy ) = 148.926 N/mm²
Since St < St.all, therefore the lug size is satisfactory.
b) Shear Stress `
Maximum shear force, P = 28891 N
Cross sectional area of lug eye, At = [ 2 * ( tL(s)* ( rL(s) - d(s)/2 ))] +
= 1050 mm²
[ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))] + [ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))]
Shear stress, Ss = 27.52 N/mm²
Allowable shear stress, Ss.all ( = 0.4Sy ) = 99.28 N/mm²
Since Ss < Ss.all,therefore the lug size is satisfactory.
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LIFTING SPREADER PIPE SIZING CALCULATIONS (4-POINTS LIFTING)
a) Tensile Stress
Maximum tensile force,Ft = 28891 N
Area of weld, Aw = 2*(tL+wL)*tr = 2408 mm²
Tensile stress, St = [(Ft/Aw)] = 12.00 N/mm²
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