DESIGN CALCULATION

FOR SOLAR PANEL

Doc No.

DESIGN CALCULATIONS FOR

SOLAR PANEL

- PURLIN DESIGN

- BRACING DESIGN

- COLUMN DESIGN

- RAFTER DESIGN

- QUANTITY
 Design : ABD
Date : 14/8/12
Page No. 1

NS FOR
 DESIGN CALCULATION
FOR SOLAR PANEL
Doc No.

1 GENERAL
1) IS Code used for design calculation of wind pressure is IS 1875 PART-3

2) DL of each solar panel of size 1640 mm X 992 mm is taken as 18.5KG.

3) The Solar PV module is designed for vertical mount.

4) One long edge of solar PV module, and the centreline of the clamp are taken as 350mm from the end of the

module.

5) For thermal expansion, 5mm clearance between modules are considered.

6) The solar PV module are designed by keeping sufficient distance between PV module and the ground to

avoid the module being exposed to standing water or snow.

7) The clamp position ( C ) is considered from the end of the module to the centerline of the clamp.

8) The clamp position ( C ) is considered symmetrical at each side of PV module.

9) The structure is designed for location :

 Design :
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350mm from the end of the

module and the ground to

line of the clamp.

 DESIGN CALCULATION
FOR SOLAR PANEL

2 WIND LOAD CALCULATIONS FOR

SOLAR PV PANEL SUPPORT STRUCTURE

The following parameters are used for wind calculation:

1) Basic wind speed ( VB ) = 50 m/s

2) Probablity factor ( K1 ) by considering life of structure of 25 years = 0.90

3) Terrain, height and structure size factor ( K 2 ) :

A) Class of structure = A

B) Terrain category = 1

Therefore K2 = 1.05

4) Topography factor ( K3 ) = 1

Design wind speed at any height ( VZ ) = VB X K1 X K2 X K3

=50 X 0.90 X 1.05 X 1

= 47.25 m/s

Design wind pressure ( PZ ) = 0.6 VZ2

= 0.6 X 47.252

= 1340 N/m2

As per IS 875 - 1987 ( Part - 3 ) Table 7 :

For Roof Angle = 25o and Solidity Ratio ( ф ) = 0 ,

Overall Coefficient = -1.6

Hence Final Design Wind Pressure with Coefficient = P Z X -1.6

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NS FOR

TRUCTURE
= 1340 X -1.6

= -2144 N/m2

= 2144 N/m2 ( ↑ )

= 0.2144 T/m2 ( ↑ )
 DESIGN CALCULATION
FOR SOLAR PANEL

ANALYSIS OF WIND LOAD FOR 2.5 X 6 PANELS :

Intensity of wind pressure = 0.2144 X 0.992 T/m

= 0.213 T/m

Assume size of Purlin = 120X50X15X1.8

Area of Purlin = 429 mm2

Self Weight ( S.W.) of Purlin =429 X 7850 ÷ 10002

= 3.37 KG/m

= 0.0034 T/m
Design :
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 DESIGN CALCULATION
FOR SOLAR PANEL
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3 ANALYSIS AND DESIGN OF PURLIN MEMBER

FORCES ON PURLIN MEMBER DUE TO WIND LOAD ( W.L. ) :

FORCES ON PURLIN MEMBER DUE TO COMBINATION OF

WIND LOAD (W.L) + DEAD LOAD (D.L) :

 Design : ABD
Date : 14/8/12
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URLIN MEMBER
( W.L. ) :
 0.323334
0.0193114
Dead LOAD ( D.L. ) of Purlin = ( 0.0093 X 3 ÷ 3.036 ) + ( 0.0034 )

= 0.01273 T/m ( ↓ )

Wind Load ( W.L.) intensity = 0.213 T/m ( ↑ )

Net Uplift Force = 0.213 - 0.01273 = 0.200 T/m ( ↑ )

 0.646668
0.0386228
 DESIGN CALCULATION
FOR SOLAR PANEL
Doc No.

Moment ( M ) = W L2 ÷ 10

Moment in X-X Direction ( MXX ) = 0.200 X 3.0362 ÷ 10

= 0.184 Tm

Moment in Y-Y Direction ( MYY ) = 0.01273 X sin 250 X 3.0362 ÷ 10

= 0.0050 Tm

Section Modulus required in X-X direction ( ZXX ) = MXX ÷ σBC

σBC = 0.66 FY = 0.66 X 350 = 231 Mpa

( ZXX ) req. = 0.184 X 107 ÷ 231

= 7.965 X 103 mm3

Section Modulus required in Y-Y direction ( ZYY ) = MYY ÷ σBC

( ZYY ) req. = 0.0050 X 107 ÷ 231

= 216.45 mm3
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Date : 14/8/12
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 DESIGN CALCULATION
FOR SOLAR PANEL
Doc No.

PROPERTIES OF PURLIN MEMBER :

XX from bottom =60 mm

XX from top =60 mm

YX from end = 16.1 mm

Area ( A ) =437 mm2

IXX = 967.274 X 103 mm4

( ZXX ) = 16.12 X 103 mm3

IYY =147.101X 103 mm4

( ZYY ) =9.13 X 103 mm3

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Date : 14/8/12
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 DESIGN CALCULATION
FOR SOLAR PANEL
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i) TO CHECK PURLIN MEMBER FOR COMBINED BENDING STRESSES :

σBC = ( MXX ÷ ZXX ) + ( MYY ÷ ZYY )

σBC = ( 0.184 X 107 ÷ 16.12 X 103 ) + ( 0.0050 X 107 ÷ 9.13 X 103 )

σBC =

σBC = Mpa < 231 Mpa

ii) TO CHECK PURLIN MEMBER FOR DEFLECTION :

Net Uplift Force ( D.L + W.L ) = W = 0.200 T/m

W = 0.200 T/m = 2 N/mm

δact. = ( 5 W L4 ) ÷ ( 384 EI )

δact. = [ 5 X 2 X (3.036 X 1000 )4 ] ÷ [ 384 X 2 X 105 X 864.992 X 103 ]

δact. =12.7 mm < [ L ÷ 150 ]

δact. =11.43 mm < [3036 ÷ 180 ] 644.079 1000000

12250
δact. = 11.43 mm < 16.87 mm 81.632653
51814.678

8 QUANTITY
DESCRIPTION SECTION SIZE LENGTH WEIGHT
(MM) (M) (KG/M)
Design : ABD
Date : 14/8/12
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NOS. WEIGHT
(N) (KG)
 PURLIN (C SECTION) 120X50X15X1.6 101.2 3

RAFTER MEMBER (C SECTION ) 120X50X15X2 2.76 3.665

BRACING

A) FOR END BRACING (L SECTION) ON 2.28M SIDE 50X50X5 2.086 3.8

COLUMN - 1 (TUBE SECTION) 100X50X3.2 3 6.25

.

TOTAL WEIGHT (KG)

1 303.6

9 91.0386

9 71.3412

9 168.75

634.7298