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2, JUNE 2008
Abstract—A numerical investigation of 3-D fluid flow and heat Coolant flow rate.
transfer in a rectangular micro-channel has been carried out using Re Reynolds number.
water as a cooling fluid in a silicon substrate. Navier–Stokes and
energy equations for laminar flow and conjugate heat transfer are Thermal resistance.
solved using a finite volume solver. Solutions are first carefully Convective resistance.
validated with available analytical and experimental results; the
shape of the micro-channel is then optimized using surrogate Adjusted value of R square.
methods. Ratios of the width of the micro-channel to the depth Temperature.
and the width of the fin to the depth are selected as design vari-
ables. Design points are selected through a four-level full factorial Liquid velocity in micro-channel.
design. A single objective function thermal resistance, formulated Velocity vector.
using pumping power as a constraint, is optimized. Mass flow rate
is adjusted by the constant pumping power constraint. Response Micro-channel width.
surface approximation, Kriging, and radial basis neural network Fin width.
methods are applied to construct surrogates and the optimum
point is searched by sequential quadratic programming. Orthogonal coordinate system.
Index Terms—Electronic cooling, micro-channel, numerical sim- Greek Symbols
ulation, optimization, surrogate methods.
Normalized design variables, and ,
respectively.
NOMENCLATURE Micro-channel aspect ratio.
Cross section area of micro-channel. Density.
Surface area of substrate base. Dynamic viscosity.
Specific heat. Kinematic viscosity.
Hydraulic diameter. Subscripts
Friction factor. Liquid.
Convective heat transfer coefficient. Inlet.
Height of heat sink. Outlet.
Micro-channel depth. Substrate.
Thermal conductivity. max Maximum value.
Entry length. avg Average value.
Length of heat sink.
Width of heat sink. I. INTRODUCTION
Height of heat sink.
Number of micro-channels. R ECENT developments in micro electromechanical sys-
tems (MEMS) and advanced very large-scale integration
(VLSI) technologies and devices associated with micro minia-
Number of dimensions in design space.
turization have led to significant improvement in packing
Pressure. densities. These developments have helped satisfy growing
Perimeter. demand for higher dissipation of heat flux from electronic
Pumping power. devices. However, it has been observed that operation of most
electronic devices is strongly influenced by their temperature
Heat flux.
and their surrounding thermal environment. Micro-channel
heat sink, as an integrated part of silicon based electronic
Manuscript received December 21, 2006; revised August 15, 2007. This work device, is a potential solution to this problem. Sophisticated
was recommended for publication by Associate Editor S. Bhavnani upon eval- fabrication processes have yielded economically competitive
uation of the reviewers comments. micro-channels having a high surface area to volume ratio.
The authors are with the Department of Mechanical Engineering, Inha Uni-
versity, Incheon 402-751, Korea (e-mail: kykim@inha.ac.kr). The potential of micro-channel heat sinks as heat transfer de-
Digital Object Identifier 10.1109/TCAPT.2008.916791 vices has motivated many researchers to analyze micro-cooling
1521-3331/$25.00 © 2008 IEEE
HUSAIN AND KIM: SHAPE OPTIMIZATION OF MICRO-CHANNEL HEAT SINK 323
Momentum
For a fully developed flow, Knight et al. [13] determined that
(3)
(8)
Energy
where
(4)
(5)
(12)
where is the number of design variables, and ’s are the de- (15)
sign variables. For a second order polynomial model, used in
the current study, the number of regression constants is where is the number of dimensions in the set of design vari-
. ables is the standard deviation of the population, and is
326 IEEE TRANSACTIONS ON COMPONENTS AND PACKAGING TECHNOLOGIES, VOL. 31, NO. 2, JUNE 2008
(16)
Fig. 6. Variation of (a) thermal resistance and (b) friction constant with design
TABLE II variable .
COMPARISON OF THERMAL RESISTANCES BETWEEN
COMPUTATIONAL AND EXPERIMENTAL RESULTS
Fig. 10. Temperature contours on the middle y–z plane: (a) for [1] case and (b)
for optimum case.
[12] X. F. Peng and G. P. Peterson, “Convective heat transfer and flow [31] A. Bejan, Convective Heat Transfer, 1st ed. New York: Wiley, 1984.
friction for water flow in microchannel structures,” Int. J. Heat Mass [32] R. K. Shah and A. L. London, Laminar Flow Forced Convection in
Transf., vol. 39, no. 12, pp. 2599–2608, Jul. 1996. Ducts: A Source Book for Compact Heat Exchanger Analytical Data.
[13] R. W. Knight, D. J. Hall, J. S. Goodling, and R. C. Jaeger, “Heat New York: Academic, 1978.
sink optimization with application to micro channels,” IEEE Trans. [33] A. A. Guinta, “Aircraft Multi-Disciplinary Design Optimization Using
Compon., Hybrids, Manufact. Technol., vol. 15, no. 5, pp. 832–842, Design of Experimental Theory and Response Surface Modeling
Oct. 1992. Methods,” Ph.D. dissertation, Dept. Aerosp. Eng., Virginia Poly-
[14] X. Wei and Y. Joshi, “Optimization study of stacked micro-channel technic Institute and State University, Blacksburg, May 1997.
heat sinks for micro-electronic cooling,” IEEE Trans. Compon. Packag. [34] S. N. Lophaven, H. B. Nielsen, and J. Sondergaard, “DACE-A
Technol., vol. 26, no. 1, pp. 55–61, Mar. 2003. MATLAB Kriging Toolbox,” Technical University of Denmark,
[15] T. S. Fisher and K. E. Torrance, “Optimal shapes of fully embedded IMM-TR2002-12, 2002.
channels for conjugate cooling,” IEEE Trans. Adv. Packag., vol. 24,
no. 4, pp. 555–562, Nov. 2001.
[16] A. Weisberg, H. H. Bau, and J. N. Zemel, “Analysis of micro channels Afzal Husain received the B.E. and M.Tech. degrees
for integrated cooling,” Int. J. Heat Mass Transf., vol. 35, no. 10, pp. in mechanical engineering with specialization in
2465–2474, 1992.
thermal sciences from Aligarh Muslim University,
[17] W. Qu and I. Mudawar, “Analysis of three dimensional heat transfer
in micro-channel heat sinks,” Int. J. Heat Mass Transf., vol. 45, no. 19, Aligarh, India, in 2003 and 2005, respectively, and
pp. 3973–3985, 2002. is currently pursuing the Ph.D. degree in thermo-
[18] J. Li, G. P. Peterson, and P. Cheng, “Three-dimensional analysis of dynamics and fluid mechanics in Inha University,
heat transfer in a micro heat-sink with single phase flow,” Int. J. Heat Incheon, Korea.
Mass Transf., vol. 47, pp. 4215–4231, 2004. His research interests are thermal analysis of mi-
[19] K. C. Toh, X. Y. Chen, and J. C. Chai, “Numerical computation of fluid crosystems (MEMS), electronic cooling, and surro-
flow and heat transfer in microchannels,” Int. J. Heat Mass Transf., vol. gate based analysis and optimization.
45, pp. 5133–5141, 2002.
[20] J. Li and G. P. “Bud” Peterson, “Geometric optimization of a micro
heat sink with liquid flow,” IEEE Trans. Compon. Packag. Technol.,
vol. 29, no. 1, pp. 145–154, Mar. 2006.
[21] G. N. Vanderplaats, Numerical Optimization Techniques for Engi- Kwang-Yong Kim received the Ph.D. degree from
neering Design with Applications. New York: McGraw-Hill, 1984. the Korea Advanced Institute of Science and Tech-
[22] N. V. Queipo, R. T. Haftka, W. Shyy, T. Goel, R. Vaidyanathan, and nology (KAIST), Daejon, Korea, in 1987.
P. K. Tucker, “Surrogate-based analysis and optimization,” Progress
Presently, he is a Professor in School of Me-
Aerosp. Sci., vol. 41, pp. 1–28, 2005.
[23] F. Laermer and A. Urban, “Challenges, developments and applications chanical Engineering, Inha University, Incheon,
of silicon deep reactive ion etching,” Microelectron. Eng., vol. 67–68, Korea. He published more than 120 research pa-
pp. 349–355, 2003. pers in professional journals, and presented 76
[24] M. J. Madou, “MEMS Fabrication,” in MEMS Handbook, M. Gad-el- papers at international conferences and 156 pa-
Hak, Ed. Boca Raton, FL: CRC, 2002, vol. 16-1. pers at domestic conferences. He also published
[25] Solver Theory, CFX-5.7, ANSYS, 2004. 60 technical reports which were supported by a
[26] S. V. Patankar, Numerical Heat Transfer and Fluid Flow. New York: variety of research grants from government and
McGraw-Hill, 1980, pp. 124–134. industries, and has four domestic patents. He is presently the Editor-in-Chief
[27] R. H. Myers and D. C. Montgomery, Response Surface Method- of the Transactions of Korean Society of Mechanical Engineers (KSME). His
ology: Process and Product Optimization Using Designed Experi- recent research works have been concentrated on applications of numerical
ments. New York: Wiley, 1995. optimization techniques using computational fluid dynamics (especially the
[28] J. D. Martin and T. W. Simpson, “Use of Kriging models to approx-
three-dimensional Reynolds-averaged Navier–Stokes analysis techniques) to
imate deterministic computer models,” AIAA J., vol. 43, no. 4, pp.
853–863, 2005. designs of engineering systems or devices, such as heat transfer augmentation
[29] M. J. L. Orr, “Introduction to Radial Basis Function Networks,” Ctr. devices, components of thermal-hydraulics system in various nuclear reactors,
Cogn. Sci., Edinburgh Univ., Edinburgh, U.K., 1996 [Online]. Avail- turbomachinery blades, micro-mixers, micro heat sinks, etc., where the use of
able: http://anc.ed.ac.uk/RBNN/ numerical optimization techniques was not popular.
[30] The Language of Technical Computing, Release 14. The Math Works, Dr. Kim is Chief Vice President of the Korean Fluid Machinery Association
Inc., 2007. (KFMA).