Professional Documents
Culture Documents
ii
License Agreement Transfer
IMPORTANT: CAREFULLY READ ALL THE TERMS AND CONDITIONS OF THIS You may transfer the software and license to another party only with the
AGREEMENT BEFORE OPENING THE PACKAGE OR PROCEEDING WITH INSTAL- written consent of CSI and only if the other party agrees to accept the
LATION. OPENING THE PACKAGE OR COMPLETING THE INSTALLATION INDI- terms and conditions of this Agreement. If you transfer the program, you
CATES YOUR ACCEPTANCE OF THE TERMS AND CONDITIONS CONTAINED IN must transfer the documentation and any backup copies or transfer only
THIS AGREEMENT. the documentation and destroy any backup copies.
IF YOU DO NOT AGREE TO THE TERMS AND CONDITIONS CONTAINED IN Copyright
THIS AGREEMENT, CANCEL ANY INSTALLATION AND PROMPTLY RETURN THIS The software and documentation are copyrighted. All rights are reserved.
PRODUCT AND THE ASSOCIATED DOCUMENTATION TO CSI, AND YOUR Termination
MONEY WILL BE REFUNDED. NO REFUNDS WILL BE GIVEN FOR PRODUCTS
If you commit a material breach of this Agreement, CSI may terminate
WITH DAMAGED OR MISSING COMPONENTS.
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Definition of Software
Virus Disclaimer
As used herein, software refers to any computer program contained on
CSI uses the latest virus checking technologies to test all its software.
any medium. Software includes downloadable firmware for use in
However, since no anti-virus system is 100% reliable, we strongly advise
devices such as analyzers or MotorStatus units and it includes computer
that you use and anti-virus system in which have confidence to verify the
programs executable on computers or computer networks.
software is virus-free. CSI makes no representations or warranties to the
Software License effect that the licensed software is virus-free.
You have the non-exclusive right to use this software on only one device NO WARRANTY
at a time. You may back-up the software for archival purposes. For
THE PROGRAM IS PROVIDED “AS-IS” WITHOUT ANY WARRANTIES, EXPRESS OR
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ABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
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LIMITATION OF LIABILITY AND REMEDIES
Software Updates
IN NO EVENT WILL CSI BE LIABLE TO YOU OR ANY THIRD
CSI agrees to provide Purchaser, at no charge except for media, prepara-
PARTY FOR ANY DAMAGES, INCLUDING ANY LOST
tion and shipping charges, for one (1) year from the date of purchase,
PROFITS, LOST SAVINGS, OR OTHER INCIDENTAL OR
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CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR
Purchaser desire to purchase software maintenance for the next
THE INABILITY TO USE THIS PROGRAM. THE LICENSEE'S
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SOLE AND EXCLUSIVE REMEDY IN THE EVENT OF A DEFECT
thereafter on an annual basis, and if CSI is still providing maintenance,
IN WORKMANSHIP OR MATERIAL IS EXPRESSLY LIMITED TO
Purchaser may purchase the same, annually, at the existing rate.
THE REPLACEMENT OF THE DISKETTES. IN NO EVENT WILL
Updates/Upgrades CSI'S LIABILITY EXCEED THE PURCHASE PRICE OF THE
Upon receipt of new CSI software replacing older CSI software, you have PRODUCT.
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The licensed software and all derivatives are the sole property of CSI countries, including, without limitation, the U.S. Export Administration
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subject to restrictions set forth in the Federal Acquisition Regulations and
its Supplements.
iii
Hardware Technical Help Software Technical Help
1. Please have the number of the current version of 1. Please have the number of the current version of
your firmware ready when you call. The version your software ready when you call. The version
of the firmware in CSI’s Model 2100 series, Model number for software operating under MS-DOS®
2400, and other analyzers appears on the power- appears at the top of every menu screen. The
up screen that is displayed when the analyzer is version number for software operating under
turned on. Windows® is displayed by selecting “About” under
2. If you have a problem, explain the exact nature of the Help menu bar item.
your problem. For example, what are the error 2. If you have a problem, explain the exact nature of
messages? When do they occur? Know what you your problem. For example, what are the error
were doing when the problem occurred. For messages? (If possible, make a printout of the error
example, what mode were you in? What steps did message.) When do they occur? Know what you
you go through? Try to determine before you call were doing when the problem occurred. For
whether the problem is repeatable. example, what mode were you in? What steps did
you go through? Try to determine before you call
Hardware Repair whether the problem is repeatable.
CSI repairs and updates its hardware products free for 3. Please be at your computer when you call. We can
one year from the date of purchase. This service serve you better when we can work through the
warranty includes hardware improvement, modifica- problem together.
tion, correction, recalibration, update, and mainte-
nance for normal wear. This service warranty excludes Software Technical Support
repair of damage from misuse, abuse, neglect, care- CSI provides technical support through the following
lessness, or modification performed by anyone other for those under maintenance contract:
than CSI.
• Telephone assistance and communication via the
After the one year service warranty expires, each Internet.
return of a CSI hardware product is subject to a
• Mass updates that are released during that time.
minimum service fee. If the cost of repair exceeds this
minimum fee, we will call you with an estimate before • Interim updates upon request. Please contact CSI
performing any work. Contact CSI’s Product Support Customer Services for more information.
Department for information concerning the current
rates. Returning Items
1. Call Product Support (see page 2) to obtain a return
Obsolete Hardware authorization number. Please write it clearly and
Although CSI will honor all contractual agreements prominently on the outside of the shipping
and will make every effort to ensure that its software container.
packages are “backward compatible,” to take advan- 2. If returning for credit, return all accessories
tage of advances in newer hardware platforms and to originally shipped with the item(s). Include cables,
keep our programs reasonably small, CSI reserves the software diskettes, manuals, etc.
right to discontinue support for old or out-of-date 3. Enclose a note that describes the reason(s) you are
hardware items. returning the item(s).
4. Insure your package for return shipment. Shipping
costs and any losses during shipment are your
responsibility. COD packages cannot be accepted
and will be returned unopened.
iv
CE Notice
CSI products bearing the symbol on the product
or in the user’s manual are in compliance with appli-
cable EMC and Safety Directives of the European Union.
In accordance with CENELEC standard EN 50082-2,
normal intended operation is specified as follows:
1. The product must not pose a safety hazard.
2. The product must not sustain damage as a result of
use under environmental conditions specified in
the user documentation.
3. The product must stay in or default to an operating
mode that is restorable by the user.
4. The product must not lose program memory, user-
configured memory (e.g., routes), or previously
stored data memory. When apparent, the user may
need to initiate a reset and/or restart of a data
acquisition in progress.
User Responsibility
It is CSI’s expressed goal to offer our customers the
highest possible level of performance. Consistent with
this goal, CSI has developed a series of adapters and
accessories to address the broadest possible range of
applications. CSI makes no claims and offers no guar-
antee about the performance of connecting CSI equip-
ment to other equipment not supplied by CSI. It
remain the full responsibility of the end user to verity
appropriateness and safety before connecting any CSI
equipment to any external measurement device or to
any electrically charged system.
v
vi
Contents
vii
Memory Card Battery · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-22
viii
Chapter 4 • Utility Functions
Communications · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-2
Load Route and Dump Data · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-2
Remote Connect · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-2
Configure Port · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-3
Set Modem Commands · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-4
Load Downloadable Program (DLP) · · · · · · · · · · · · · · · · · · · · · · ·4-5
Select Route · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-7
Change Setup · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-9
Date and Time · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-9
Operational Parameters · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-13
Sensor Type · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-16
Data Units · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-23
Display Control· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-27
Measurement Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-32
Expert Options · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-39
Master Reset · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-42
Check Battery · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-43
Special Functions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-44
Generate Report · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-45
Set Calibration · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-46
Meter Test · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-46
Discharge Battery · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-46
Software Type · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-47
Memory Card · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4-48
ix
Chapter 6 • Analysis Expert
Analysis Expert Tests· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-2
Running the Tests · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-3
When To Use the Expert Analyses· · · · · · · · · · · · · · · · · · · · · · · · · 6-6
The Expert Analysis Menu Options · · · · · · · · · · · · · · · · · · · · · · · · 6-8
High Frequency Analysis · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-8
High Resolution Analysis · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-9
Bearing/Gear Analysis - PeakVue· · · · · · · · · · · · · · · · · · · · · · · · 6-10
Low Frequency Analysis - SST · · · · · · · · · · · · · · · · · · · · · · · · · · 6-11
Order Tracking · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-12
Synchronous Analysis · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-13
Bump Test (Equip Running) · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-14
Bump Test (Equip Off) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-15
Coastdown (PeakHold) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-16
Coastdown (Peak/Phase) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-17
Turning Speed Detection· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-18
Rotor Bar Test (Current) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-19
Cross-Channel Amplitude/Phase · · · · · · · · · · · · · · · · · · · · · · · · 6-20
Orbit Plot · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-21
x
Full-Scale Range · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-31
SST · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-32
A-Weighting · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-33
Triax Control · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-33
Active Channel (Model 2120-2) · · · · · · · · · · · · · · · · · · · · · · · · · ·7-34
Demodulate· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-35
PeakVue · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-36
PreFilter· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-36
Monitor (Live) Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-38
Monitor Spectrum· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-39
Monitor Waveform· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-42
Monitor Overall · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-45
Monitor Temperature· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-49
Monitor Peak/Phase · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-50
Peak/Phase Display Functions · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-55
Displaying Stored Data· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-58
Monitor DC · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-59
Monitor Battery · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-61
Monitor “Filtered” Orbit · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-61
Zoom Analysis · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-69
Setting up Zoom Analysis· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-69
Acquiring and Displaying Data · · · · · · · · · · · · · · · · · · · · · · · · · ·7-71
Cross Channel Phase (Model 2120-2) · · · · · · · · · · · · · · · · · · · · · ·7-75
Single Frequency Monitor · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-75
Full Plot Acquire · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·7-77
xi
Chapter 9 • Technical Notes
Overall Calculation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9-3
Downloading Firmware · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9-4
Download Procedure· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9-5
Calibration · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9-6
Store Calibration Values · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9-9
xii
Multifunction Input Connector Pinout · · · · · · · · · · · · · · · · · · · · C-2
Model 630 9-to-25 Pin Adapter Cable· · · · · · · · · · · · · · · · · · · · · C-3
Model 631 Sensor Cable · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · C-3
Model 633 Communications Cable · · · · · · · · · · · · · · · · · · · · · · · C-4
Model 635 Modem Cable · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · C-4
Model 639 Communications Cable · · · · · · · · · · · · · · · · · · · · · · · C-5
Glossary
Index
xiii
xiv
Chapter 1
Special Text
The following conventions are used throughout this manual to call special
attention to the associated text:
Note
The Note paragraph indicates special comments or instruc-
tions.
Caution!
The Caution paragraph alerts you to actions that could have an effect
on the equipment or the collected data.
1-1
RBMware/MasterTrend Software and Prerequisites
In order to use the Model 2120A with RBMware/MasterTrend software,
the software must be compatible as shown in the following table:
Caution!
CSI does not warrant compatibility or fitness for application of this
product with any device not specifically recommended in CSI litera-
ture. In some applications, special adapters may be required for inter-
connectivity with other products. This includes the unbuffered outputs
of some older on-line monitoring systems, particularly if configured
with shutdown protection. If connected improperly to CSI equipment,
systems can experience transient voltage conditions resulting in false
vibration readings or system shutdown.
Precautions 1-3
Standard Equipment and Options
Unpack the Model 2120A Machinery Analyzer and compare the contents
of the package with your shipping invoice. If you should find a discrepancy,
contact CSI Customer Support.
When the analyzer must be used in a wet or humid environment, the clear
vinyl cover can be used to help protect the face plate.
This display presents approximate values and should only be used as a guide-
line in determining the amount of remaining battery charge. When the per-
cent value first reaches zero, a built-in safety margin allows approximately
10 minutes of additional use before the analyzer turns itself off in order to
protect the memory.
Note
If the analyzer should display the low battery warning screen
and turn itself off, the analyzer’s memory will remain intact for
approximately two weeks. Therefore, the collected data is
retained in memory and can be accessed after the analyzer’s
battery has been recharged.
to AC
wall outlet
power
supply
3·····Insert the power supply’s output plug into the battery charger jack
located on the top panel of the analyzer.
Caution!
Do not use the Model 93140 Battery Charger Power Supply with older
CSI Model 2115 analyzers.
The Model 2120A, with a fully charged battery, will operate continuously
for approximately 12 to 14 hours, depending on the use of screen/keypad
backlighting. Operational time can be increased by turning the analyzer off
when not in use, and limiting the use of backlighting.
Note
The original Model 2120 will operate continuously for approx-
imately eight to 10 hours.
Note
To prevent loss of memory, install a charged battery within
four hours after removing a discharged battery.
Note
The Model 93140 power supply can operate from any AC
outlet ranging from 100 VAC to 250 VAC, 50 to 60 Hz.
Note
It is normal for the bottom of the analyzer’s case to become
warm to the touch towards the end of the charging cycle.
3·····Using the tabs on the sides of the battery pack, carefully remove the
battery pack from the battery compartment.
4·····Insert the new battery pack into the analyzer case, ensuring that the
strip contacts on the battery pack line up with the connection pins
inside the battery compartment.
battery pins
5···· Tuck the battery pack tabs into the case on the sides of the battery pack.
Make sure that the tabs do not interfere with the installation of the
bottom panel.
6···· Replace the bottom panel and screws.
Note
The battery packs from the Model 2120A and the original
Model 2120 are not interchangeable.
Note
The Model 93140 power supply must be connected to the ana-
lyzer throughout the discharge/charge cycle.
Analyzer Overview
When the analyzer is turned on, the “Power Up” screen will display first.
This screen temporarily displays the current date and time, the presently
installed firmware version, and the version number of the installed
EPROM.
If no routes have previously been loaded onto the selected memory card,
the “No Routes Active” screen will display next as shown below. However,
if route or off-route information has been entered, the analyzer will display
the measurement point screen that was displayed before the analyzer was
turned off.
2-1
Top Panel
Charger
Input
Charger Input
Input for the Model 93140 battery charger power supply (see “Recharging
the Battery Pack” on page 1-6).
Auxiliary Connector
• Provides for connection of the Model 346 bar code scanner to the
analyzer.
• Provides for connection of the Model 430 Speed Sensor.
Caution!
Do not connect non-CSI supplied cables to the analyzer’s Multifunc-
tion Input Connector. To do so seriously risks damaging the analyzer,
as this connector contains many other signals and voltages in addition
to what is normally found on RS232 connectors.
On/Off
key
Function
keys
Control
keys
Keypad
On
On/Off
Off Press the On/Off key once to turn on the analyzer (key must be pressed and
held for a minimum of one-half second); press it again to turn it off.
LED
The front panel LED flashes to provide visual confirmation of keyboard
entries.
Utility
Utility The Utility key accesses the Utility Functions menu which is used to select
from six functions that define and control the operation of the analyzer.
Utility functions are described in detail in Chapter 4.
PROGRAM
Program Select
SELECT The Program Select key allows you to select which program you wish the
analyzer to use:
10
Help
Help The Help key displays on-line help messages pertaining to the currently
highlighted screen item. Some help messages contain more than one page
of text. For these messages, you can use the Page Down key to display the
next page of text, and the Page Up key to display the previous page of text.
Pressing the Help key again (or the Enter key) returns to the previously dis-
played screen.
11
Analysis/Expert
Analysis
Expert This key is used to access the automated Expert analysis menus, as well as
the user-defined real-time analysis and diagnostic functions of the Model
2120A. The Analyze mode is described in detail in Chapter 6.
Notes
Notes The Notes key is used to access the notepad screen which provides a list of
preprogrammed or user-defined observations concerning the status of
monitored equipment. See “Notes” on page 3-41 for more information.
F1 F2 F3 F4 F5 F6
12
Enter
Enter • Accepts menu selections.
• Initiates data collection for the measurement point during data
acquisition.
Reset
Reset • Returns to the route collection mode from any other mode.
• Aborts any analyzer function in progress.
Up/Down Arrows
• Moves the highlighting cursor through menu selections.
• Moves through measurement point screens of a route.
• Expands and contracts the vertical scale of a spectral plot or wave-
form display by a factor of two with each press.
• Scrolls the text screen up or down when more selections are avail-
able than will fit on the screen.
Note
To rapidly move through measurement point screens, press
and hold the appropriate arrow key. The analyzer will then
step through the screens at an increased rate.
Left/Right Arrows
• While in route mode, jumps from the currently displayed machine to
the first measurement point of the previous/next machine on the
route.
• Scrolls text screen left and right when lines of text are wider than the
screen.
• Moves the cursor left and right across a spectral plot or waveform
display.
• Moves the cursor left and right across Route Summary menus.
• Scrolls through the offset in hours of Local Time Zone when 2120A
is in RBMware mode.
Home
Home • The Home key moves to the first page on menus and lists that con-
tain more than one page.
• On spectral and waveform plots, this key will move the cursor to the
first point on the plot.
• Toggles the keypad backlight on and off.
End
End • The End key moves to the last page on menus and lists that contain
more than one page.
• On spectral and waveform plots, this key will move the cursor to the
last point on the plot.
Print
Print • Provides a hardcopy of text or graphic displays on an external dot
matrix printer (via the Model 720A Printer Adapter) or sends data to
the Virtual Printer program.
Exp
,;\%
Exp • Expands the horizontal scale of a spectral or waveform plot.
• The Exp key is used for exponential entry of numerical values.
Insert
Insert • Allows you to insert alphanumeric characters into a response field at
the cursor location.
Delete
Delete • Allows you to delete characters from an alphanumeric field.
Page Up
Page
Up • Returns to the previous page on menus and lists that contain more
than one page.
• Displays a list of stored trend data when using the analyzer’s Monitor
function (the Page Down key also performs this function).
Page Down
Page
Down • Advances to the next page on menus and lists that contain more than
one page.
Mark
Mark • Provides a more accurate readout of the frequency and amplitude at
the current cursor position on a spectral plot.
• Pressing this key twice marks the cursor position as the fundamental
frequency and activates the harmonic markers.
• Pressing this key three times enables the harmonic cursors to move
using the left/right arrow keys.
• Pressing this key four times enables the sideband cursor mode.
• From the measurement point display screen, inserts a note to mark
the point for special analysis attention.
Clear
Clear • Clears alphanumeric entries from menu fields and the notepad.
• Removes the cursor and/or harmonic markers from a spectral or
waveform plot.
Space
Space
0 • Inserts a space into alphanumeric text.
Plus/Minus
+- • Changes the sign (+ -) of a numerical value.
• While in the analyzer’s route mode, decreases the contrast of the
LCD screen.
Decimal Point
• • Inserts a decimal point (.) in a numerical field or a period in a text
field.
• While in the analyzer’s route mode, increases the contrast of the
LCD screen.
13
The second method allows you to quickly select a menu item by pressing
the numerical key corresponding to the menu item number. The menu item
will be automatically selected and the analyzer will then advance to the
next screen.
115.2K
57.6K
38.4K
19.2K
9600
4800
2400
1200
600
300
14
Note
On some of these types of fields, the left arrow key will step
down the list and the other keys will step up the list.
ONE
TWO
15
16
M M N O S T
MNO MNO MNO MNO STU STU
5 (pause) 5 5 5 1 1
* # P Q R 6
Space *#&@ *#&@ PQR PQR PQR PQR
0 Dec Dec 6 6 6 6 17
Note
The Delete key will delete an individual character as well as the
space it occupies. The Clear key will clear the entire field.
Numerical Values
For fields that require numerical entry only, the alphabetic characters of the
keys are disabled. Only one key press is required to enter a number. The
“+-” key can be used to toggle between a positive and negative number and
the “.” (decimal point) key can be used to enter decimal fractions.
Numbers can be entered in exponential or scientific notation using the Exp
key. For example the number 1.56 x 10-3 would be entered by pressing:
19
Note
Before a new memory card can be used in the Model 2120A, it
must first be initialized. See “Initialize Memory Card” on page
4-49.
Note
On additional cards (purchased separately from the analyzer),
the memory card battery may have a tape disc to preserve the
battery until the card is placed into service. Before using, take
the battery out of the card (see “Memory Card Battery” on
page 2-22), remove the tape disc, and then reinsert the battery.
20
With the front panel of the analyzer facing you, the memory card face up,
and the arrow on the card pointing toward the analyzer, slide the card into
the slot as far as possible by hand.
21
Caution!
The analyzer should be turned off when inserting or removing a
memory card.
22
Removing a Card
To remove a card from the analyzer, slide the latch cover all the way to the
right, and press the eject button with the memory card tool. Then holding
the tool at an angle, pry the card from the compartment until it is exposed
enough for you to grasp it with your fingers. Remove the card and slide the
latch cover back to the left-hand side.
23
Note
The memory card tool is stored in the compartment located on
the bottom flap of the carrying case.
24
Write Protect
Tab
25
26
Battery Release Battery Tray
If the memory card exhibits erratic operation after having been removed
from the analyzer, or if the battery test function reports a bad battery (see
“Check Card Battery” on page 4-52), then the battery needs to be replaced.
To remove the old battery, use a small, pointed object to slide the battery
release tab while at the same time using your fingernail to slide the battery
tray out of the card.
+ Side Up
27
Note
The new memory cards available from CSI have a non-remov-
able battery. When the memory card is installed in the 2120,
the battery is being charged.
HJP #4635891
COM 1 or COM 2
Model 639
communications cable
28
If the host computer uses a 25-pin COM port, you must use an optional 9-
to 25-pin adapter between the computer and the Model 639 communica-
tions cable as shown in the following illustration.
Multifunction Input
Connector
HJP #4635891
COM 1 or COM 2
9–25 Pin
Adapter
Model 639
communications cable
29
3-1
Note
The normal RBMware/MasterTrend setup requires the use of
COM1 using the IRQ4 interrupt line.
Note
If you are switching from MasterTrend to RBMware or if you
are using RBMware for the first time, the analyzer will need to
be set to the correct software compatibility mode. See “Soft-
ware Type” on page 4-47.)
3-3
Accessing RBMware/MasterTrend
To establish communications between the Model 2120A and the computer,
access the CSICOM program on the computer. If the control parameters
need to be modified, select Setup Communications from the main menu.
Refer to the RBMware/MasterTrend User’s manual for more information
on editing these parameters.
After setting up the parameters, click on the OK button to return to the
main menu. Click the Initiate button to initiate contact with the analyzer.
At this point, no further operations are required at the computer. All further
control functions will be performed with the analyzer.
30
On the Active Card For Route menu, highlight the desired card, and press
the Enter key. Routes and collected data will now be stored on the selected
memory card.
31
Note
Answering “Yes” to Delete All Routes does not affect any spe-
cial function programs that are stored on the selected memory
card.
32
Note
If you are using network RBMware, you may have to select a
server before you can select the desired database.
Note
The Database Name Support function needs to be enabled to
use the Select Database function (see “DBase Name Support”
on page 4-35).
Note
Databases listed in RBMware/MasterTrend but not found on
the computer’s storage media are marked with an asterisk (*)
on the Select Database menu.
33
Select Area/Station
If the database contains more than one area (station in MasterTrend), the
Select Area screen will be displayed next allowing you to choose an area.
Press the Enter key after making the selection.
Note
If only one station is defined in the database, the analyzer will
skip the Select Station screen.
Select Route
Select a route from the Select Route For Load screen (only one route may
be selected and loaded at a time) and press the Enter key.
Note
If there are more stations or routes than can be displayed on
the analyzer screen, use the down arrow key to scroll past the
last selection on the list and then continue to scroll through the
remaining selections.
Note
The Model 2120A can accommodate up to 65 separate routes
on any one memory card. However, depending on the number
of machines and measurement points in the individual routes,
and the actual amount of spectral and waveform data collected,
there may not be enough room on the selected memory card
to accommodate this maximum.
If the selected memory card should run out of memory while
collecting data, you can load the remaining route information
onto the other memory card using the Copy Route File func-
tion (see -52) and continue collecting data.
Connecting Sensors
34
The Model D24042 coiled cable, included with the Model 2120A
machinery analyzer, is used to connect the accelerometer to the analyzer.
Plug the 2-pin end of the cable into the accelerometer, making sure that the
cable and accelerometer are lined up, and then twist the connector’s outer
ring clockwise. Plug the 25-pin end into the multifunction input connector
on the top panel of the Model 2120.
To disconnect the cable from the accelerometer, twist the connector’s outer
ring counter-clockwise before removing. Similarly, to remove the con-
nector from the analyzer, push the tab in toward the connector before
removing.
Note
For the older Model 628, Channel B is software controlled and
is not affected by the switch. Channel B data acquisition is lim-
ited to dynamic (AC) signals only, such as those from acceler-
ometers, velometers, and displacement probes only.
Model 624A
Model 624V
Model 623BF
When using the Model 2120A with a system that has shutdown protection
on the probe signal, the Model 623BF should be used to connect the sensor
to the machinery analyzer. The Model 623BF contains buffering elec-
tronics on the “Volts” input that reduce the likelihood of transient voltage
conditions that can occur when connecting equipment to unbuffered
voltage output sensors.
Note
The “Accel” input should be used to connect to devices that
require power from the Model 2120A (i.e. accelerometers). It
must not be used to connect to unbuffered shutdown systems.
Model 628BV
When using the Model 2120A-2 for dual channel voltage acquisitions with
unbuffered voltage type sensors, the Model 628BV should be used. A typ-
ical application for the Model 628BV would be measuring orbits using
proximity probes on a system that has shutdown protection on the probe
signal. The Model 628BV contains buffering electronics on both inputs,
which reduce the likelihood of transient voltage conditions that can occur
when connecting equipment to unbuffered voltage output sensors.
Note
The Model 628BV is a voltage only adapter. It may not be used
with sensors that require power from the Model 2120A.
1 2 3
4
5
6
7
8
9
10
11
12 13
Measurement Point display.
1···· Measurement point number (relative to the first point in the route). Use
the up/down arrows to scroll to the next/previous point.
2···· The 10-character machine ID code.
3···· Three-character measurement point ID code.
4···· The machine description.
5···· The measurement point description.
6···· This line displays the reading for this measurement point (overall
vibration level). If no data have been collected for this point, this line
will be blank.
14
15
35
14···This line displays the group number and the channel number of the
current measurement point as defined in the RBMware/MasterTrend
database.
15···When displaying a point that has been set up as dual-channel, this line
displays the status message of the other channel.
36
Press the F2 key to access the Machine List menu that allows you to select
MACH
LIST other measurement points (see “Selecting Measurement Points” on page
3-22).
Press the F3 key to access the Vibration Parameters screen that shows the
VIBR
PARMS measurement description, measured values, units type, alarm status of each
individual analysis parameter, and the overall level (see “Displaying Data”
on page 3-25).
PLOT Press the F4 Plot Data key to display the spectrum of the current measure-
DATA ment point (see “Spectral Plots” on page 3-26).
Press the F5 Clear Data key to clear the route and analyze-mode data for
CLEAR
DATA the current measurement point. The analyzer will require verification
before the data are actually deleted.
The F6 New RPM key allows you to change machine speed and/or load
NEW
RPM values for a specific machine during route collection. Pressing the new
RPM key will cause the analyzer to ask for the RPM of the machine regard-
less of whether the motor is variable speed or constant speed. Also, pressing
this key will take the user to the next screen, the speed detection screen, as
if the Enter key had been pressed.
Note
To repeat a measurement, simply confirm that the correct mea-
surement point is displayed and make the measurement again.
The new data will replace the data that were collected in the
last measurement.
Note
To abort a measurement in progress, press the Reset key and
then repeat the measurement.
37
To collect data when a bad sensor is detected, you must toggle the field to
“Yes” and then press the Enter key. The data will be marked as taken with
a bad sensor. RBMware/MasterTrend’s CSICom program must be set up
to accept bad sensor data before this data can be downloaded to the data-
base.
Note
A non-standard sensor or a measurement with extremely large
vibration amplitudes may also trigger an erroneous warning.
The F2 Machine List function key (on the measurement point display
MACH
LIST screen) can be used to individually select a machine and associated mea-
surement point. After the F2 key has been pressed, the Machine List screen
displays all of the machines within the current route and the measurement
or worst-case alarm status of each machine. Use the up/down and left/right
arrow keys to highlight the desired machine, and press the Enter key.
38
Note
An asterisk (*) appearing before a machine name on the Route
List screen indicates that data have not been collected on one
or more measurement points of that machine.
39
Note
While displaying the Measurement Points screen, the F5 func-
tion key may be used to return to the Machine List screen.
Note
The F6 key may be used on either the Machine List or Mea-
surements Points screen to return to the measurement point
display screen.
40
41
The Page Up or Page Down key can be pressed to advance to the spectral
plot display (if spectral data are available) or the Enter key can be pressed
to return to the measurement point display.
Note
If more than six analysis parameters have been defined by
RBMware/MasterTrend for the current measurement point,
pressing a Page key while the Vibration Parameters screen is
being displayed will show the extended parameters on a
second page of Vibration Parameters. Pressing a Page key once
again will display the spectral plot (if available).
Cursor
The cursor can be moved across the plot using the left/right arrow keys.
The cursor position, indicated at the top of the plot box, indicates frequency
and amplitude for spectral plots, or time and amplitude for waveform plots.
The cursor frequency (or time) increment is equal to the frequency resolu-
tion which is explained in detail in “Acquire Spectrum” on page 7-23.
42
43
Clear Key
Clear The Clear key is used to remove the cursor, cursor indications, and har-
monic cursors from the screen during display of a spectral or waveform
plot.
Amplitude Scale
The up/down arrow keys can be used to expand or contract the amplitude
axis of the spectral/waveform plot by a factor of two.
Peak Mark
Mark For spectral plots only, the Mark key is used to provide a more accurate
indication of the cursor location. This may be used, for example, to deter-
mine the exact frequency and amplitude of a peak. Place the cursor on top
of the desired peak, press the Mark key and the display will update the
cursor values, giving the exact frequency and amplitude of the peak.
44
45
This marker displays Delta-F and Delta-A values between a reference and
an active cursor.
46
As you move the cursor away from the reference point, the cursor readout
will display the delta time and frequency between the reference point (indi-
cated by a square on the plot) and the current cursor location.
To reset the reference point to the current cursor location, press the Mark
key. Pressing the Mark key again (without moving the cursor) will return to
the normal cursor mode.
TIME The Waveform key can be used to display the waveform plot of the current
WAVFM measurement.
47
AVERG The Averaged Spectrum key (displayed on split plots and time waveform
SPCRM dual-channel plots) can be used to return to the spectral display.
SHOW The Show Orbit key (displayed on time waveform dual-channel plots) can
ORBIT be used to display an orbit plot of both channels. See page -61 for informa-
tion of “filtered” orbit plots.
48
SHOW The Show A Channel key (displayed in the Model 2120A-2’s dual-channel
A CHN mode) displays channel A in a single-plot format.
SHOW The Show B Channel key (displayed in the Model 2120A-2’s dual-channel
B CHN mode after the Show A Channel key has been pressed) displays channel B
in a single-plot format.
SHOW The Show 2 Channels key (displayed in the Model 2120A-2’s dual-channel
2 CHN mode after the Show B Channel key has been pressed) returns to the dual-
plot format.
Note
The Save Data key will not be displayed if the data has already
been stored.
49
Note
The 20 largest peaks are determined by an amplitude criteria
based on the largest peak in the spectrum; therefore, in certain
instances the list may contain less than 20 peaks.
NEXT The Next Peak key will move the cursor on the plot to the next largest peak
PEAK listed in the List Peaks function. The direction of the cursor movement is
determined by which arrow key (left/right) was last pressed when moving
the cursor.
50
The next time a measurement is made on this machine, the analyzer will
display the machine speed prompt; however, the value specified with the
Set RPM key will be automatically entered into the field. Press the Enter
key to accept this value and continue with the measurement.
When displaying the frequency axis in orders, the Set RPM key can be
used to specify which frequency peak will be referenced as 1xRPM. The
new RPM value will be automatically entered into the machine speed field
as described above.
51
SET The Set Scale key can be used to change the minimum and/or maximum
SCALE (full-scale) values of the amplitude and/or frequency axis.
52
53
The Y Log Scale key can be used to change the Y axis (amplitude) of the
Y LOG plot to a log format. Press the Y Lin key to return to the linear Y axis format.
SCALE
54
55
ORDER The Order Units key displays the frequency axis in orders.
UNITS
56
Notes 3-41
Equipment Out of Service
If a machine on the route is out of service, you may assign the “Equipment
Out of Service” note to any point on the machine. Using the up/down
arrow keys, highlight the Equipment Out of Service option and press the
Enter key. An asterisk will be placed before the Equipment Out of Service
line to indicate that this option has been chosen.
The status line on the measurement point screen will display this note and
only the first or last point of the machine will be displayed. Machines
assigned this status are essentially removed from the data collection route.
If the “Equipment Out of Service” note is removed from the measurement
point, the machine’s data collection status will return to normal.
Note
If no notes are present in the analyzer’s memory, the Notepad
Data Entry screen (see next section) will automatically be dis-
played after the User Defined Notes option has been selected.
Creating a Note
To create a new note, access the User Defined Notes screen as described
F6 previously. Then press the F6 function key to access the Notepad Data
Entry screen.
Notes 3-43
Enter the note text using the alphanumeric keypad (32 characters max-
imum) and then press the Enter key to log the note into the Notepad list.
The note will be placed at the end of the notepad list, automatically high-
lighted, and available for use with all measurement points in the analyzer.
Predefined Notes
The RBMware/MasterTrend database includes a list of predefined notes
that can be downloaded to the analyzer along with route information. The
predefined notes with RBMware are divided into “groups” with a max-
imum of 15 notes per group.
Note
The Page Up and Page Down keys may be used to scroll an
entire page (six lines) at a time. The Home key can be used to
move to the beginning of the notes, and the End key can be
used to move to the end of the notes
Note
Notes stored on an off route point will be retained in the ana-
lyzer’s memory but will not be dumped to the RBMware/Mas-
terTrend database.
Note
The names of the predefined groups and the notes that they
contain can be modified within the RBMware software.
Note
An asterisk (*) will be displayed next to any group name that
contains a selected note.
Note
When the Mark key is pressed from the measurement point
display screen, check marks will be displayed, and a “Field
Alert Note” will be tagged to the point; allowing special anal-
ysis in RBMware.
Notes 3-45
Dumping Data
The following paragraphs describe the typical procedure used to dump the
collected data into the host computer.
1·····Establish communications with the host computer and access the
CSICOM program as described in “Communications With the Host
Computer” on page 3-1.
2·····Make sure that the memory card with the desired data has been
selected as described in “Selecting the Memory Card” on page 3-5.
3·····Press the Utility key on the analyzer, select Communications, and then
select Dump Data.
4·····If you are using MasterTrend, skip to step 5. When using RBMware,
select “No” for Reverse Dump Order and set the Message Pause Time
to “5”.
57
Note
Reverse Dump Order allows you to dump data from the end
of the route towards the beginning; which could be used, for
example, to dump points above a bad point. Message Pause
Time is used to set the number of seconds that the analyzer will
pause to display messages from the computer (enter a zero to
suppress these messages).
58
6···· The analyzer will execute the route dumping process and display the
Rt Dump In Progress screen during the procedure.
Note
In the event of an error message or other difficulty encoun-
tered during the route dumping process, check the cable con-
nections, the Configure Port utility of the analyzer, and the
time and date in both the analyzer and the computer.
modem
cable telephone
MODEL 2120 ON
jack
OFF
MACHINERY ANALYZER
PROGRAM
UTILITY HELP ANALYZE NOTES
SELECT
to existing
telephone
F1 F2 F3 F4 F5 F6
Enter Reset
modem
Model 2120
host computer
telephone
jack
HJP #4635891
to COM1
or COM2
modem 59
Note
CSI recommends a timeout of 30 seconds and 5 retries for
both the 2120A and the computer.
60
Printed output from the analyzer can also be accomplished from a com-
puter running CSI’s Virtual Printer software.
Hardware Requirement
The Model 624A or the 624V adapter is required to connect one sensor to
both channels for simultaneous data acquisition. Use the Model 624A when
using an accelerometer (sensor power is on). Use the Model 624V when
using a displacement or voltage sensor (sensor power is off).
Note
The Model 2120A does not detect which input adapter is being
used. It is up to you to select the proper adapter.
RBMware/MasterTrend Setup
The two measurement points are set up in RBMware/MasterTrend as
grouped points—the same way as regular dual points. The group number
must be specified as 20 or higher to designate this as a paired data acquisi-
tion.
20 Hz 500 Hz
50 Hz 1 kHz
100 Hz 2 kHz
200 Hz 5 kHz
400 Hz
Different Parameters
The following text describes parameters that can be different in a dual-
channel setup (with exceptions noted)
Measurement point setup:
• Units Type Code (The sensor type must be the same when using
simultaneous acquisition with the same sensor; however, the “con-
vert to” units can be different.)
• Sensor Power (The sensor power setting must be the same when
using simultaneous acquisition with the same sensor.)
• Sensor Sensitivity (The sensor sensitivity setting must be the same
when using simultaneous acquisition with the same sensor.)
• Analysis Parameter set
• Alarm Set
Utility Functions
Press the Utility key to access the Utility Functions menu shown below. This
menu contains seven utility functions that are described in detail in this
chapter.
61
4-1
Communications
The Communications function menu is used to establish communications
with the host computer and provides utilities for controlling communica-
tion parameters of the analyzer as well as an external modem.
Remote Connect
This menu selection is used to transmit the modem command string to the
modem. A detailed discussion on using a modem with the Model 2120A is
presented in “Transferring Data Via Modem” on page 3-48.
62
Select the Baud Rate from 115.2K, 57.6K, 38.4K, 1 9.2K, 9600, 4800, 2400,
1200, 600, or 300 baud. For rapid data transfer, select the highest baud rate
possible, consistent with the capabilities of the host computer equipment.
Set the Stop Bit option at One or Two.
The Timeout option controls the amount of time (selectable from 0
through 99.9 seconds) that the analyzer will wait for the computer to
respond before aborting the procedure and trying again.
The Retries option specifies the number of times the analyzer will repeat
attempts to establish valid communication. If communication is not estab-
lished, the analyzer will display a communications error message following
the last retry and timeout cycle.
Note
CSI recommends a value of “one” for the Stop Bits setting. A
suggested timeout value of ten seconds, and five retries should
allow sufficient time for the computer to process any commu-
nication errors.
Communications 4-3
Set Modem Commands
This menu selection is used to define the modem command string that
instructs the modem to dial a telephone number.
63
The example Set Modem screen above shows a modem command line for
use with a Hayes-compatible modem which will:
• use tone dialing ATDT (ATDP for pulse dialing)
• dial a 9 to access an outside line
• pause for one second (,)
• dial 1 and the area code 423
• and then dial the number 675-2400.
Communications 4-5
Note
The Model 2120A verifies that its firmware and any special
function programs have compatible version and serial num-
bers. If not compatible, the analyzer will not activate the spe-
cial function program to prevent possible corruption of any
stored data.
Note
The special function program can be downloaded onto either
the analyzer’s internal or external memory card. See “Select
Card For Program” on page 4-48 for more information.
64
Note
If there are more stations or routes than can be displayed on
the analyzer screen, use the down arrow key to scroll past the
last selection on the list and then continue to scroll through the
remaining sections.
After selecting a route, press the Reset key to return the analyzer to the
normal route collection mode (or off route mode if Local Route has been
selected)—beginning with the first point of the selected route.
65
66
67
68
69
Note
When using the analyzer with MasterTrend, the Time Zone
and Daylight Saving Time parameters are not used. The Set
Time and Date screen above will be displayed immediately
after selecting Date and Time from the Setup Parameters
screen.
Svalbard
-6 0
-3 Nordvik
Tiksi
-5 Murmansk +7
Novyy Port Igarka +10 Ambarchik
-9 -7 +9 Verkhoyansk
Nome Fairbanks -6 0 +3 +12
ReykjavÌk +2 +11 Anadyr
Anchorage +5 Yakutsk
Whitehorse Oslo Helsinki St. Petersburg Magadan
Juneau Stockholm +4
AS IA -9
Copenhagen Moscow Omsk Novosibirsk Petropavlovsk -10
Edmonton Dublin Kamchatskiy Aleutian Islands
N O RTH Berlin Irkutsk
Winnipeg -31/2 London E U R O P E Kiev +4
Seattle Montréal St. John's
(Greenwich) Paris Vienna +6 Ulaanbaatar
AM E R ICA
Boise Halifax-3 Almaty Vladivostok
Chicago New York Rome Àstanbul +5 Tashkent
Denver Madrid +8 Beijing
San Francisco Washington Lisbon Ankara Ashgabat Seoul
St. Louis Azores Algiers Lanzhou Tokyo
Los Angeles Casablanca Baghdad
Tehran 1 Kabul
+4 /2
Bermuda Is. Tripoli +31/2
Houston New Orleans +53/4 Shanghai
Cairo New Delhi Chongqing
Miami Karachi
Havana Muscat Calcutta Taiwan
Honolulu Mexico Mecca +6 1/2 Hong Kong
+3 Mumbai +51/2 Hanoi
International Date Line
+123/4
Falkland
Is.
Punta Arenas
-11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12 -12
Utility Functions
Operational Parameters
The Operational Parameters menu is used to set up certain operating char-
acteristics of the analyzer and the optional Model A350-1 accelerometer.
71
Key Beeper
This field is used to toggle the audible indicator (beep) function between
On and Off. When on, a single beep indicates that a key has been pressed.
Three quick beeps indicate that a measurement has been completed or that
the Utility, Off Route, Analyze, or Notes key has been pressed. A special
alarm-type beep will sound if a measurement contains a bad reading or an
alarm.
LCD Backlight
The LCD Backlight selection toggles between On and Off to control the
illumination of the display screen. Answer “Yes” to enable the backlight.
When the LCD backlight is on, it will automatically turn itself off after
approximately one minute of inactivity to conserve battery power. When
this happens, the backlight will automatically turn on when any key is
pressed.
Note
The keypad backlight can also be turned on and off via the
Home key while in the route collection mode.
Sensor Button
The Sensor Button selection alternates between On and Off to control the
sensor button located on the CSI Model A350-1 accelerometer. When set
to “On,” the sensor button can then be used as an alternative to the Enter
key on the analyzer—pressing the sensor button starts data collection on the
displayed measurement point.
This feature provides for single-handed operation of the analyzer. The
same hand that is holding the sensor probe on the point to be measured can
start data acquisition by pressing the sensor button.
Control Parameter 1
When the Sensor Button selection is set to “On,” Control Parameter 1 spec-
ifies the function of the accelerometer’s sensor button as follows:
• On - With an uncollected measurement point displayed on the ana-
lyzer, pressing the sensor button will begin data collection. After the
data have been collected, pressing the sensor button again will
advance the analyzer screen to the next measurement point.
• Off - The sensor button functions the same as the Enter key. You
must use the up arrow key to advance to the next measurement point
after making a measurement.
Note
The control parameters, Sensor Button, and the Chan/
Group Enable option (see “Measurement Mode” on page
4-32) interact to affect how data collection is started and con-
tinued. This is described in detail in Appendix C.
Automatic Poweroff
The Automatic Poweroff feature will turn the analyzer off if there is no user
activity within a specified time period. This time period is defined in min-
utes from 0 to 10. Entering 0 will disable the Automatic Poweroff feature.
Waveform Size
Waveform Size determines the maximum number of points or samples that
are stored in memory for all time waveforms. For firmware version 7.02 or
later, this value can range from 50 to 4096, with the latter value storing the
largest number of points and providing maximum resolution.
A value of 1024 is the default value and is recommended for normal ana-
lyzer operation. However, if a large number of waveforms are to be stored
in the analyzer, a lower value (less resolution) may be required in order to
conserve memory.
72
These characteristics are retained and used by the analyzer until the Reset
key is pressed, at which time the sensor characteristics revert to the sensor
information loaded in the route.
ACCEL accelerometer
MICPHN microphone
NONSTD nonstandard
Note
Shaft probe selections are displayed only if the Shaft Probe
option is set to “On” (see “Shaft Probe” on page 4-38).
Note
Changes made through Sensor Type do not modify the sensor
information stored in a route.
ACCEL acceleration
VELOC velocity
DISPLC displacement
Note
If the Model 2120A is used in the analog integration mode,
“Convert To” will affect all measured data. If the Model 2120A
is used in the digital integration mode, “Convert To” will affect
all measured data except time waveforms which will be dis-
played in direct sensor units.
Note
When using the Acquire Spectra, Monitor Spectra, or Monitor
Waveform functions from the Analyze key, the units selected
in these functions will override the units specified in this field.
Note
When Sensr Type is specified as an accelerometer, units are
always in volts per g. If Sensr Type is a velocity or displacement
probe, a line at the bottom of the screen shows the units that
must be used to enter a sensitivity value.
Note
The sensitivity units used for temperature sensors (volts per
degree F or volts per degree C) is determined by the selection
made for the probe on the Measurement Mode screen (see
“Temperature Probe” on page 4-37.)
Units
This field is used to define the units if the Sensor Type selected above is not
a standard sensor. For example, enter “PSI” when using a pressure sensor
(a non-standard probe). For accelerometer, displacement, velocity, temper-
ature, or microphone probes, use “Standard.”
73
Unpowered Powered
Input Input
Pin Pin Pin Pin
22 23 24 21
DB25
Connector
2 mA
Constant Current
Power Supply
Controlled by - + - +
“Sensor Power” Signal Selector
parameter
Controlled by
“Convert To” Integrators
parameter
FFT Analyzer
74
Note
The Sensor Power setting does not affect the presence or
absence of power at pin 21 of the DB25 connector. The Sensor
Power setting only determines which input is selected for use
by the Signal Selector.
75
The column identified as “Data Units” lists the available types of converted
data (see “Sensor Type” on page 4-16). The next column, “Data,” is used to
specify how the acquired data will be displayed for each data unit. Press any
key in the lower section of the keypad to step through and select RMS,
Peak, Pk-Pk, Average, or dB. Changes made to the “Data” values only affect
the analyzer display and do not affect data that are dumped into the RBM-
ware/MasterTrend database. Additional information is presented in “Data
Units” on page 9-1.
Decibel Display
The analyzer default values for decibels (dB) are as follows:
For 0 dB equals
Nonstandard 1 unit
Displacement 1 mil
76
Note
The reference values can be changed for the normal route
mode using RBMware/MasterTrend’s Database Setup/Man-
agement program. The new values will then be loaded into the
analyzer during Route Load.
Overall Value
The “Overall” column specifies the type of analysis that will be performed
in the analyzer for the overall value of each data unit; select Digital, Analog,
True Peak, or Average Peak.
Analog specifies that the overall parameter is calculated using an analog
RMS-to-DC converter circuit while Digital calculates the overall param-
eter from the spectrum over the specified minimum to maximum fre-
quency range. In both modes, the displayed value is computed using
theoretical factors if Peak or Peak-Peak display is selected.
True Peak specifies that the overall parameter is calculated by holding the
maximum value in the time waveform signal over the entire analysis span.
Average Peak calculates the overall parameter by averaging the max-
imum value in the time waveform signal observed in each block of data.
Note
The global selection of Digital or Analog overall parameter is
established by the Overall Level Mode field of the Measure-
ment Mode screen (Change Setup under the Utility key).
Note
Some combinations of data units and overall calculation
method are not possible and will not be accepted by the ana-
lyzer.
Note
With firmware version 7.4 and above, the Overall selections
can be overridden in RBMware/MasterTrend. In RBMware
the selections can be overridden on a measurement point basis.
In MasterTrend the selections can be overridden on a route by
route basis.
English Metric
Saving As Default
These values can be used for either the off route or Analyze modes. Nor-
F1 mally, once the Reset key has been pressed to return to the normal route
mode, the reference values return to those that are specified in the RBM-
ware/MasterTrend database. However, the new values can be saved as the
analyzer’s defaults by pressing the F1 key while the Define Data Units
screen is being displayed. The RBMware/MasterTrend database defaults
will be reloaded after performing a Master Reset or after new firmware is
loaded into the analyzer.
77
Plot Y Axis
Select “Linear” or “Log” (logarithmic) for the default amplitude axis of
spectral plots.
Note
Most users prefer the linear format, as equal numerical incre-
ments are used for the amplitude axis. However, the Log
option, by using a logarithmic amplitude axis, provides greater
visibility of low-amplitude spectral components.
Live Display
The Live Display option can provide a real-time display plot for each
average measurement taken during data collection.
None - Disables the live display—the screen indicates measurement
in process only. This setting can be used to increase the real-time
rate of the analyzer to its maximum.
Status - The screen indicates the number of the average and the
overall signal level during measurement.
Waveform - Displays the waveform plot only. Displays both wave-
form plots in dual-channel mode.
Spectrum - Displays the spectral plot only. Displays both spectral
plots in dual-channel mode.
Dual - Displays spectral and waveform plots in a split screen mode.
Displays spectral and waveform plots of channel A in dual-channel
mode.
Note
The screen contrast can also be adjusted when the analyzer is
displaying a measurement point screen using the decimal point
and plus/minus keys on the keypad. When pressed, the dec-
imal point key will continuously step through increasing con-
trast values and then repeat the sequence after reaching
maximum contrast. The plus/minus key will decrease contrast
values in a like manner.
Note
To use the WIN32 mode, the user must have a modified model
303-1 (pixel stealer) card and version 2.0 or later of he PC2120
software.
PC Port - can be set to 4-bit, 8-bit, serial, or WIN32. The 4-bit, 8-bit, and
WIN32 selections work with a special hardware card that plugs into the
analyzer’s memory card slot. The card’s cable is then connected to the par-
allel port on a PC that is running CSI’s DOS-based display program called
“demo2120.”
The Serial selection uses the analyzer’s multifunction input connector. The
standard communications cable is connected to the serial port of a PC that
is running CSI’s Windows-based program called “PC2120.”
Note
When digital integration is selected, the time waveform will be
stored in the original sensor units (not in converted units).
Data Overlap
Data Overlap controls the amount, in percent, that each new average over-
laps the previous average when taking a measurement. This decreases the
time required to collect and analyze very low frequency data.
The percentage value ranges from 0% (no overlap) to 99% (99 percent
overlap). A standard overlap of 67% is recommended for faster data collec-
tion consistent with adequate data averaging.
HFD Averages
For analysis parameters with HFD or VHFD defined as the parameter
type, this function allows you to specify the number of averages the ana-
lyzer will use when making these measurements. A value of 16 or larger is
recommended.
Group/Chan Enable
This function allows you to use the Group/Channel feature available
through RBMware/MasterTrend where measurement points can be
grouped together; for example, axial, vertical, and horizontal measure-
ments.
This feature is useful when you are using a triaxial sensor attached to the
analyzer’s multifunction input connector; see “Multifunction Input Con-
nector” on page 2-2. It allows the Model 2120A to automatically sequence
from horizontal to vertical to axial measurements without requiring you to
advance and start each individual measurement. This feature requires
RBMware/MasterTrend to define the measurement as a grouped set of
measurement points.
Note
If an ungrouped measurement point is selected while using the
TRIAX option, channel one of the internal multiplexer is used
for signal input.
Note
Select “TRIAX” only if the analyzer’s internal multiplexer is
going to be used. Using standard sensors with Group/Chan
Enable set to “TRIAX” will result in erroneous measurements.
Note
If the analyzer is in the dual-channel mode and the normal
route contains three points that are set up to use the triaxial
accelerometer and the group number is 20 or above, the ana-
lyzer will acquire data on channels 1 and 2 simultaneously.
Channel 3 data are then acquired as a single point.
Note
The dual-channel mode must be set to “Yes” when using the
optional Advanced Two-Channel special function program.
Note
444 Strobe Enable should be set to “Off” before connecting the
Model 720 printer interface to the analyzer.
80
81
To calibrate DC levels, press one of the analyzer’s Page keys. Then follow
the on-screen directions to attach the probe and press the Enter key to
begin the calibration procedure.
82
Note
The sensitivity levels should be changed and a new DC level
calibration performed whenever a different shaft probe is used.
Note
The Model 430 connects to the auxiliary input. See “Top
Panel” on page 2-2 for details.
Expert Options
This screen contains options for the Model 2120A’s Analysis Expert mode
(see Chapter 6 for instructions on using this mode).
83
Pop-Up Help
With this option, the Pop-Up Help messages for the Analysis Expert can be
turned on or off. When on, a help message screen will be displayed after
you have selected a test option from the Analysis Expert menu.
84
Auto-Range Pause
When this option is turned on, the analyzer will pause when you select a
test from the Analysis Expert menu (or after you have pressed the Enter key
from a help message screen if Pop-Up Help is turned on). You will then
have to press the Enter key to begin data acquisition.
When off, the analyzer will begin to collect data as soon as you select a test
(or after you have pressed the Enter key from a help message screen if Pop-
Up Help is turned on).
Note
This option allows the pause to be turned off in both the orig-
inal Analyze mode and in the Expert Analysis mode.
85
Note
If the sensor, sensitivity, or the sensor power changes from
point to point, the pop up message will be displayed.
86
Caution!
Use extreme caution when using the Master Reset function when the
analyzer contains important collected route data. After answering
“Yes” to the warning screen, the data cannot be retrieved.
Caution!
The Master Reset function will delete all special-purpose programs on
the internal RAM card.
Note
The Master Reset function will not reset data units if changes
have been made and saved using the F1 key save function (see
“Data Units” on page 4-23)
87
Note
The battery condition can also be checked while in the normal
route or off route mode by pressing the F1 Batt Check function
key.
88
89
The Starting Point and Ending Point parameters define the measurement
points that will be sent to the printer. The analyzer/printer will print all
points on the current route from the specified Starting Point up to and
including the specified Ending Point. Select “Yes” for Hardcopy Plots to
enable the printing of spectral and waveform plots as well as parameter
data. Select “No” to print parameter data only.
Meter Test
This function accesses special diagnostic functions for use by CSI personnel
and is not intended to be used for normal operation of the analyzer.
Caution!
Improper use of diagnostic functions can erase all data stored in the
analyzer.
Discharge Battery
This function allows you to automatically discharge the battery pack and
then fully charge it to help the battery pack maintain a strong charge. This
procedure is described in “Battery Maintenance” on page 1-10.
90
When changing software types, all route data and special-purpose pro-
grams in the analyzer’s internal memory will be deleted. Also, all PCMCIA
cards used with the previous software package must be re-initialized.
Note
The analyzer’s date and time will need to be reset as part of this
procedure (see “Date and Time” on page 4-9).
Caution!
Use extreme caution when using the Software Type function if the ana-
lyzer contains collected data. After answering “Yes” to the warning
screen, the data cannot be retrieved.
91
Note
The data storage for special-purpose programs is not con-
trolled by this setting. Except for the Transient Analysis pro-
gram, all data collected in a special-purpose program are
stored on the same memory card as the special-purpose pro-
gram. The Transient Analysis program stores all data on the
external memory card.
Caution!
Use caution when re-initializing a memory card as any data on the
card will be completely erased.
Note
When initializing an un-formatted card, the analyzer will
default to the 0.5 MB size—even if the card is larger than 0.5
MB. You may, however, specify the actual size at the External
Card Size screen. When initializing a formatted card, the ana-
lyzer will default to the actual size of the card.
Note
As shipped, the memory card battery has a tape disc to pre-
serve the battery until the card is placed into service. Before
using, take the battery out of the card (see “Memory Card Bat-
tery” on page 2-22), remove the tape disc, and then reinsert the
battery.
Note
CSI recommends that all memory cards be re-initialized after
downloading a numerical revision/upgrade to the analyzer’s
firmware. (This does not apply to the smaller updates to the
firmware noted with letter-based increases.)
92
Caution!
Use extreme caution when using the Delete Route File function when
the analyzer contains collected route data. After answering “Yes” to the
warning screen, the data cannot be retrieved.
Caution!
Use extreme caution when using the Delete Program File function
when the analyzer contains important collected route data. After
answering “Yes” to the warning screen, the data cannot be retrieved.
93
Caution!
Use extreme caution when using the Erase All Route Data function
when the analyzer contains important collected route data. After
answering “Yes” to the warning screen, the data cannot be retrieved.
94
Caution!
Use extreme caution when using the Clear All Monitor Data function
when the analyzer contains important collected data. After answering
“Yes” to the warning screen, the data cannot be retrieved.
The Off Route program is used to define measurement locations that are
not included in the normal route mode. These off route measurement
points can then be used to collect and store data. The off route spectra and
waveform data can be dumped into the RBMware/MasterTrend database
and/or observed using the analyzer’s display functions (no trend data is
transferred). Refer to the RBMware/MasterTrend user’s manuals for infor-
mation on how RBMware/MasterTrend handles off route data.
Individual off route points are associated with the normal route that was
selected when the off route points were defined (off route data can only be
dumped to the database containing the normal route). In the following
example, although the off route points of the sample routes share the same
point ID numbers, they are separate and unique.
5-1
Note
If an off route point is created while no routes are present in the
analyzer, a “Local Route” is established by the analyzer. Data
collected in the Local Route can be dumped into any appro-
priate RBMware/MasterTrend database.
Note
When the firmware is downloaded into the analyzer, a “Local
Route” is created that contains no defined points. This route
can be used to store data that is not associated with any RBM-
ware/MasterTrend route. If Local Route is entered with no
points defined, the off route definition menu is automatically
displayed by the analyzer.
Note
All of the analyzer functions that apply to normal route data
also apply to off route data.
SELECT
Select command key. From the Program Select menu, highlight the
OffRoute Program selection, and press the Enter key to display the Off
Route Functions menu shown below.
96
Note
The sensor definition for the new off route point is also
retained from the previous off route definition—not from the
sensor setup in the analyzer's memory.
Machine Identification
The Machine Identification field is used to store a machine ID code of up
to ten alphanumeric characters which uniquely identifies each machine.
Usually, multiple points on the same machine will use the same ID code.
Description Fields
This field may contain up to 28 alphanumeric characters that describe the
machine and/or the current measurement point.
The first field, Description 1, may contain up to 16 alphanumeric characters
and are stored in the RBMware/MasterTrend database after route dump.
The Description 2 field (up to 12 characters) is ignored by RBMware/Mas-
terTrend, but can be used as additional text space to describe the measure-
ment within the analyzer.
Point Identification
This field should be assigned an ID code (up to three characters) which is
unique for each measurement point on the machine.
Note
Once an off route point has been defined, you cannot change
a single-channel point to a dual-channel point, or a dual-
channel point to a single-channel point.
Variable RPM
This parameter indicates whether this measurement point is located on a
variable speed machine. If set to Yes, the analyzer will require you to enter
the machine RPM before taking a measurement. Press any key to alternate
between Yes or No.
Variable Load
This parameter indicates whether this measurement point is located on a
variable load machine. If set to Yes, the analyzer will require the operator
to enter the machine load before taking a measurement. Press any key to
alternate between Yes or No.
Note
If an analysis parameter set is selected and changes are made
on page 2 of the Define Off Route Point screens, only the last
change is retained (either the analysis parameter set or the
page 2 information—not both). Changes to page 2 are indicated
by the message “Special Record Defined” displayed in the
Analysis Parameter Set field on page one.
Note
If a value other than zero is entered for Low Cutoff, the ana-
lyzer may automatically adjust the value to the minimum fre-
quency achievable from the user-specified analysis setup. If a
lower frequency is desired, reduce the value specified for Fre-
quency or increase the number of lines of resolution.
Lines
This parameter defines the number of lines of resolution used for the FFT
calculation. Frequency resolution determines how close two frequency
peaks can be to each other and still be distinguished as separate peaks. This
is illustrated in the example below.
3200
lines
100
lines
97
For the Model 2120A, resolution (in Hz) is defined as Frequency (Hz)
divided by the number of Lines. (As the maximum frequency is increased,
the number of lines must also be increased in order to maintain the same
resolution.)
The selections for Lines are predetermined as 100, 200, 400, 800, 1600,
3200, 6400, and 3RD Octv. (3rd Octave is explained in detail in “Third
Octave Analysis” on page 8-7.)
Amplitude
0
Time
Start of End of
window window
The Hanning window.
Averages
This selection determines the number of data samples or averages that are
collected to perform the FFT calculation.
Four to ten averages are recommended for normal vibration measurement
on rotating machinery.
SST
The SST feature enables the analyzer to make accurate very low frequency
measurements. Normally, low frequency peaks are greatly attenuated when
an accelerometer is used and converted to velocity or displacement due to
the non-linear response of the integrators. The SST feature employs a spe-
cial correction technique that corrects the non-linear response and allows
peaks as low as 10 RPM to be accurately measured.
For very low frequency measurements (down to 10 RPM), a high sensi-
tivity, low frequency sensor should be used. CSI’s Model 760 accelerom-
eter can generally be used down to 40 RPM. For frequencies lower than 40
RPM, please contact CSI for the proper sensor recommendation.
Note
The SST feature cannot be used in conjunction with the
internal demodulator or PeakVue™.
Demodulate
Select “Yes” to use the analyzer’s built-in demodulator. The internal
demodulator uses a user-specified band-pass or high-pass filter to remove
all low frequency components in the signal (see “PreFilter” on page 5-14).
The signal is then amplified and amplitude demodulated resulting in a low
frequency signal that consists of the envelope of the original signal.
The maximum frequency that can be analyzed with the built-in demodu-
lator is 5 kHz. There are nine pre-defined frequency ranges for the built-in
demodulator:
20 Hz 500 Hz
50 Hz 1 kHz
100 Hz 2 kHz
200 Hz 5 kHz
400 Hz
Note
The Demodulate and PeakVue functions cannot be used
simultaneously.
PreFilter
This field is used to specify the filters for use with either the Demodulator
or the PeakVue function. Available filters are shown below.
20 to 150 Hz 500 Hz
50 to 300 Hz 1,000 Hz
100 to 600 Hz 2,000 Hz
500 to 1,000 Hz 5,000 Hz
5000 to 6000 (PeakVue only) 10,000 Hz
20,000 Hz (PeakVue only)
Note
The filter frequency must be equal to or greater than the spec-
ified maximum frequency (see “Frequency and Low Cutoff”
on page 5-9) or it will not appear on the selection list.
Note
More detailed discussions on using PeakVue are presented in
the application papers “Vibration Analysis of Large Gearboxes
Used In the Mining Industry” and “Vibration Analysis of High
Speed Multi-Drill Head Stations,” and in CSI’s “PeakVue
Technology Showcase” CD-ROM. Contact CSI’s Customer
Support for more information.
Reference RPM
Enter the normal running speed of the machine to be monitored.
Reference Load
Enter the load (in percent) under which the machine to be monitored is
operating.
Save Spectra
Select Yes to automatically save all spectra data for this off route measure-
ment point.
Save Waveform
Select Yes to automatically save all waveform data for this point.
Displ in Order
Select Yes to automatically plot the frequency axis of the off route spectral
display in orders. Select No to display the frequency axis in Hz or CPM.
FS Displ Range
This field can be used to specify a fixed amplitude axis for spectral displays.
Enter the upper amplitude value in engineering units.
Enter “0.0” to instruct the analyzer to automatically scale the amplitude
axis.
Sensor Type
Press any key on the keypad to step through and select one of the following
sensor types:
ACCEL accelerometer
MICROPHONE microphone
NON-STNDRD non-standard
* Channel A only.
ACCEL acceleration
VELOCITY velocity
DISPLACMNT displacement
Sensitivity
Sensitivity is the number of volts per unit produced by the sensor probe.
For example, the Model 350 accelerometer produces 0.1 volts per G. Enter
the appropriate value for the sensor being used.
Note
When Sensor Type is specified as an accelerometer, sensi-
tivity units are always specified in volts per g. If Sensr Type is
a velocity or displacement probe, sensitivity units may be spec-
ified in English units (inch/sec or mils) or Metric unit (mm/sec
or microns).
Units
This field is used to define the units if the Sensor Type selected above is
not a standard sensor. For example, enter “PSI” when using a pressure
sensor (a non-standard probe). For accelerometer, displacement, velocity,
temperature, or microphone probes, use “Standard.”
98
Sensor Power
Select “On” when using sensors that require an external power source, such
as an accelerometer. See “Sensor Power” on page 4-21 for information on
the Model 2120A’s sensor power option.
Analysis Expert
99
6-1
Analysis Expert Tests
The Analysis Expert menu has three pages:
In general, the tests on the first page do not require any special intervention
by you, although order tracking and synchronous time averaging do
require a tachometer signal.
100
The tests on the second page may require additional user input such as an
impact hammer and/or shutting machinery down.
101
102
6-3
Each test begins with a pre-test help message explaining what the test is
used for. Review the message, then press the Enter key to continue with the
test. When the test is complete, another help message will be displayed
explaining how to interpret the results.
These help messages can be disabled as previously explained (see “Expert
Options” on page 4-39). The Coastdown (Peak/Phase) single-channel test
and the Orbit Plot dual-channel tests do not have pop-up help messages fol-
lowing the test.
SAVE
After the test has been performed and the plot is displayed, the Save Data
DATA function key (if displayed), can be used to store the data to the measurement
point. If the Save Data key is not available, then it is not possible to save
the data to the measurement point
USER
If the resulting plot does not show the desired information, press the Enter
SETUP key to return to the Analysis Expert menu. Then press the User Setup func-
tion key to display the analysis menus that show how the test was config-
ured. At this point, you can alter any of the settings that Expert has chosen
for you and repeat the test (see “Acquire Spectrum” on page 7-23 for infor-
mation on setting up these parameters). Also, you can toggle the Init Setup
field to “Yes” to return the analysis parameters to the original route settings.
Note
The procedure for manually changing setup parameters
described above differs slightly when using the Coastdown
(Peak/Phase), Cross Channel Ampl/Phase, and Orbit Plot
expert tests. These differences are described in the corre-
sponding sections of this chapter.
USER
The User Setup function key displays the Acquire Spectrum menu where
SETUP you can manually set up the parameters that will be used for making a mea-
surement (frequency, lines of resolution, triggering mode, etc.). See
“Acquire Spectrum” on page 7-23 for more information.
LIVE
The Live Mode function key displays the Monitor Mode menu that permits
MODE the Model 2120A to function as a real-time measuring instrument. See
“Monitor (Live) Mode” on page 7-38.
TRUE
The True Zoom key displays the Zoom Analysis key that allows you to
ZOOM obtain a high resolution 800-line spectral plot over a narrow frequency
band. See “Zoom Analysis” on page 7-69 for detailed information.
CROSS
The Cross Spectrum key displays the Cross Phase menu. This function uses
SPECT cross-channel spectra to calculate phase and coherence relationships
between the two channels (for the Model 2120A-2 only). See “Cross
Channel Phase (Model 2120-2)” on page 7-75.
6-5
When To Use the Expert Analyses
If the following conditions are observed or suspected in the machinery, try
at least one of the following suggested tests.
If you see unknown frequencies below the running speed at very low fre-
quencies, try:
• High Resolution Analysis
• Low Frequency Analysis - SST
If you see a peak(s) that looks very close to a harmonic of the turning speed,
but you are not completely sure, and you are trying to confirm unbalance,
misalignment, or looseness, try:
• Synchronous Analysis
• High Resolution Analysis with 2xTS peak marked
If you need to distinguish between imbalance vs. resonance, try:
• Bump Test (Equip Running)
• Bump Test (Equip Off)
• High Resolution Analysis with 1xTS peak marked
If you need to confirm if vibration is bearing related (non-synchronous),
try:
• High Frequency Analysis
• Synchronous Analysis
If you suspect a resonance problem, try:
• Bump Test (Equip Running)
• Bump Test (Equip Off)
• Coastdown (Peak Hold) – if no tach signal available
• Coastdown (Peak/phase) – if tach signal available
LIVE
If the resulting plots do not show the desired information, press the Anal-
MODE ysis Expert key to return to the Analysis Expert menu. Then press the Live
Mode function key and select Monitor Peak/Phase to display the setup
menu.
Note
If the model 430 Laser Speed Sensor is being used, select the
range form the menu and press the Enter key. The model 430
must be enabled under the measurement mode menu to see
the menu below. For details, see “Measurement Mode” on
page 4-32.
103
LIVE
If the resulting plot does not show the desired information, press the Anal-
MODE ysis Expert key to return to the Analysis Expert menu. Then press the Live
Mode function key. Select Monitor Orbit from the menu to display the
analysis menus showing how the test was configured. At this point, you can
alter any of the settings the Expert has chosen for you and repeat the test.
Analyze Mode
If the Expert Analysis mode has been disabled (see “Expert Options” on
page 4-39), the Analyzer Functions menu will be displayed when the Anal-
ysis Expert key is pressed.
Analyze Mode
The Analyze mode enables the Model 2120A to function as a multi-purpose
signal analyzer that can perform the following functions:
• display spectral and waveform plots of collected normal and off-
route measurement point data,
• collect additional, user-defined measurement point data for display
and/or storage,
• display real-time spectral plots, waveforms, overall, temperature,
peak/phase, and DC measurements, and
• collect and display cross-channel and zoom analysis measurements.
104
7-1
Display Spectrum/Display Waveform
The View Spect and View Wavef keys are used to display a frequency spec-
trum or time waveform of the selected (currently displayed) measurement
point.
105
Cursor
The cursor can be moved across the plot using the left/right arrow keys.
The cursor position, indicated at the top of the plot box, indicates frequency
and amplitude for spectral plots, or time and amplitude for waveform plots.
The cursor frequency (or time) increment is equal to the frequency resolu-
tion which is explained in detail in “Acquire Spectrum” on page 7-23.
106
107
Clear Key
Clear The Clear key is used to remove the cursor, cursor indications, and har-
monic cursors from the screen during display of a spectral or waveform
plot.
Amplitude Scale
The up/down arrow keys can be used to expand or contract the amplitude
axis of the spectral/waveform plot by a factor of two.
Peak Mark
Mark For spectral plots only, the Mark key is used to provide a more accurate
indication of the cursor location. This may be used, for example, to deter-
mine the exact frequency and amplitude of a peak. Place the cursor on top
of the desired peak, press the Mark key and the display will update the
cursor values, giving the exact frequency and amplitude of the peak.
108
109
This marker displays Delta-F and Delta-A values between a reference and
an active cursor.
Active Plot
On dual-channel or split plots, the Page keys are used to select the active
Page
Up plot (as indicated by the highlighted plot name) that can be controlled with
the cursor functions and control keys.
Page
Down
active
plot
110
111
As you move the cursor away from the reference point, the cursor readout
will display the delta time and frequency between the reference point (indi-
cated by a square on the plot) and the current cursor location.
To reset the reference point to the current cursor location, press the Mark
key. Pressing the Mark key again (without moving the cursor) will return to
the normal cursor mode.
TIME The Waveform key can be used to display the waveform plot of the current
WAVFM measurement.
112
AVERG The Averaged Spectrum key (displayed on split plots and time waveform
SPCRM dual-channel plots) can be used to return to the spectral display.
SHOW The Show Orbit key (displayed on time waveform dual-channel plots) can
ORBIT be used to display an orbit plot of both channels. See “Monitor “Filtered”
Orbit” on page 7-61 for information on filtered orbit plots.
113
SHOW The Show A Channel key (displayed in the Model 2120A-2’s dual-channel
A CHN mode) displays channel A in a single-plot format.
SHOW The Show B Channel key (displayed in the Model 2120A-2’s dual-channel
B CHN mode after the Show A Channel key has been pressed) displays channel B
in a single-plot format.
SHOW The Show 2 Channels key (displayed in the Model 2120A-2’s dual-channel
2 CHN mode after the Show B Channel key has been pressed) returns to the dual-
plot format.
Note
The Save Data key will not be displayed if the data has already
been stored.
114
Note
The 20 largest peaks are determined by an amplitude criteria
based on the largest peak in the spectrum; therefore, in certain
instances the list may contain less than 20 peaks.
NEXT The Next Peak key will move the cursor on the plot to the next largest peak
PEAK listed in the List Peaks function. The direction of the cursor movement is
determined by which arrow key (left/right) was last pressed when moving
the cursor.
115
The next time a measurement is made on this machine, the analyzer will
display the machine speed prompt; however, the value specified with the
Set RPM key will be automatically entered into the field. Press the Enter
key to accept this value and continue with the measurement.
When displaying the frequency axis in orders, the Set RPM key can be
used to specify which frequency peak will be referenced as 1xRPM. The
new RPM value will be automatically entered into the machine speed field
as described above.
116
SET The Set Scale key can be used to change the minimum and/or maximum
SCALE (full-scale) values of the amplitude and/or frequency axis.
117
118
The Y Log Scale key can be used to change the Y axis (amplitude) of the
Y LOG plot to a log format. Press the Y Lin key to return to the linear Y axis format.
SCALE
119
120
ORDER The Order Units key displays the frequency axis in orders.
UNITS
121
Note
The Display Parameters option is available on the original
Model 2120A Analyzer Functions Menu. It is also available on
the main route point display screen as the F3 Vib Parms func-
tion key. This option does not appear on the Analysis Expert
menu.
With the Display Parameters displayed, press a Page key to display the
spectrum of the selected measurement point.
Note
When an extended analysis parameter set is defined by RBM-
ware/MasterTrend for the current measurement point,
pressing a Page key will display a second page of analyzer
parameters.
Note
Only spectral/waveform data that have been stored in route
memory (not scratchpad memory) will be transferred to the
RBMware/MasterTrend database.
Parameter data are automatically stored in route memory, writing over any
previously stored parameter data. However, spectral and waveform data
are stored in route memory only under the following conditions:
• Instructions downloaded along with a route from the database direct
the analyzer to always store spectral and/or waveform data, or to
store data only when certain conditions are met, for example on a
high alarm. The “Data=” indication on the measurement point dis-
play screen lists the types of data that have been stored in route
memory.
• Spectral and/or waveform data that would not normally have been
saved are placed into route memory via the Store Data function
(before moving on to the next measurement point).
Note
The Store Data function is available on the original Model
2120’s Analyzer Functions menu. It is also available on the data
plot display screen as the F3 Save Data function key. This
option appears on the Analysis Expert menu if there is data to
be saved.
Using the Analysis Expert or the Acquire Spectrum and Store Data
functions, a large number of spectral/waveform data, over many different
frequency ranges, can be acquired and saved on the same measurement
point. These data can then be dumped into the RBMware/MasterTrend
database, along with normal route data, for analysis.
Note
This function is available on the original Model 2120 Analyzer
Functions menu. It is also available on the Model 2120A
Expert Analysis menu as the F3 User Setup function key.
After selecting Acquire Spectrum, a four-page screen (use the Page keys
to toggle through the pages) provides for the definition of various parame-
ters that are described in the following paragraphs.
Note
Data collected and/or stored on a measurement point with the
Acquire Spectrum function do not affect vibration parame-
ters, the overall level value, or the alarm status of the measure-
ment performed in normal route (or off-route) mode.
Note
For Low Cutoff values greater than zero, the analyzer may
automatically update the value to the minimum frequency
achievable from the user's analysis setup. For lower frequen-
cies, reduce the Frequency value or increase the number of
lines of resolution.
Note
The Model 2120A uses pre-defined frequency values for data
acquisition. When specifying a value for Frequency and Low
Cutoff, the analyzer will select the next highest pre-defined fre-
quency value.
3200
lines
100
lines
122
1
Amplitude
0
Time
Start of End of
window window
The Hanning window.
Averages
This selection determines the number of data samples or averages that are
to be collected and averaged together to perform the FFT calculation. Four
to ten averages are recommended for normal vibration measurement on
rotating machinery.
Init Setup
Select “Yes” to reset the analysis parameters to those of the currently
selected measurement point (in normal or off-route mode).
ACCEL accelerometer
Note
For information on dual-channel and simultaneous data acqui-
sition, see the section of this manual entitled “Dual-Channel
Considerations (Model 2120-2)” on page 3-54.
Note
The changes for Units and Integration are applicable to the
Analyze and Monitor spectrum modes only.
Note
The waveform units remain the same when using analog inte-
gration; however, the waveform units will be in sensor units if
digital integration is selected.
Average Mode
Select from the following averaging methods:
Normal - This is the normal averaging mode of the analyzer. The
power of each frequency line is summed and then divided by the
number of averages.
Peak Hold - In this mode, the power of each frequency line is mea-
sured and compared to the power of the same frequency line in the
averaged spectrum. The highest value is retained.
Synchronous - In synchronous averaging mode, each data sample is
synchronized via a tachometer pulse. The averages are computed in
the time domain and the spectrum is obtained from the average
waveform.
Order-Track - In this mode, a tachometer pulse is used to control the
data acquisition rate in order to account for changes in a machine’s
RPM.
Negative - In negative averaging mode, normal averaging is first
used to acquire a frequency spectrum. After the spectrum has been
acquired, another power spectrum is collected and subtracted from
the first. This allows two spectra to be subtracted.
Note
The Normal averaging mode should be used for most analyzer
operations. Other mode types may be used in special applica-
tions that are described in Chapter 7.
Trigger
Level
Trigger
Level
0% 50% 100%
Pre-trigger mode (50% pre-trigger).
trigger
channel
123
Signal Integration
Trigger Level Units
Mode
For example, if the analyzer has been set up for analog integration, the units
under “Convert To” have been specified as velocity, and the sensor is an
accelerometer, the value for Trigger Level would be entered in inches per
second. If digital integration is used, the value would be entered in g’s.
Percent Pre-Trigger
This parameter specifies the percentage of time (0 to 100%) used for the Pre-
Trigger mode. A value of 0% places the trigger event at the start of the time
window, a value of 50% places the trigger event at the center of the time
window, etc.
Full-Scale Range
This parameter permits manual control of the analyzer’s signal input range.
Normally, this value should be set to zero (0.0) which instructs the analyzer
to autorange the signal input before each measurement.
When using the Model 2120A-2, separate fields are displayed for both
channels. The units used for Full-Scale Range are the same as displayed on
the waveform plot.
SST
The SST feature enables the analyzer to make accurate very low frequency
measurements. Normally, low frequency peaks are greatly attenuated when
an accelerometer is used and converted to velocity or displacement due to
the non-linear response of the integrators. The SST feature employs a spe-
cial correction technique that corrects the non-linear response and allows
peaks as low as 10 RPM to be accurately measured.
Note
For very low frequency measurements (down to 10 RPM), a
high sensitivity, low frequency sensor should be used. CSI’s
Model A0760GP accelerometer can generally be used down to
40 RPM. For frequencies lower than 40 RPM, please contact
CSI for the proper sensor recommendation.
Note
The SST feature cannot be used in conjunction with the
internal demodulator or PeakVue.
A-Weighting
The A-Weighting feature applies a shape curve to the acquired frequency
spectrum that approximates the frequency sensitivity of the human ear.
This feature is typically used only for microphone signals, and is used when
the perceived “loudness” of the spectral lines is desired.
Triax Control
If you are using the triaxial accelerometer with the analyzer, specify which
signal is to be analyzed:
Off - This is the default setting that should be used if you are not
using the triaxial accelerometer.
Channel 1 - the signal on the first channel from the multifunction
input connector.
Channel 2 - the signal on the second channel from the multifunc-
tion input connector.
Channel 3 - the signal on the third channel from the multifunction
input connector.
Note
Triax Control must be set to “Off” in order to use Channel B
or to operate in the dual-channel mode (Model 2120-2).
Demodulate
Select “Yes” to use the analyzer’s built-in demodulator. The internal
demodulator uses a user-specified band-pass or high-pass filter to remove
all low frequency components in the signal (see “PreFilter” on page 7-36).
The signal is then amplified and amplitude demodulated resulting in a low
frequency signal that consists of the envelope of the original signal.
The maximum frequency that can be analyzed with the built-in demodu-
lator is 5 kHz. There are nine pre-defined frequency ranges for the built-in
demodulator:
20 Hz 500 Hz
50 Hz 1 kHz
100 Hz 2 kHz
200 Hz 5 kHz
400 Hz
Note
The Demodulate and PeakVue functions cannot be used
simultaneously.
PreFilter
This field is used to specify the filters for use with either the Demodulator
or the PeakVue function. Available filters are shown below.
20 to 150 Hz 500 Hz
50 to 300 Hz 1,000 Hz
100 to 600 Hz 2,000 Hz
500 to 1,000 Hz 5,000 Hz
5,000 to 6,000 Hz (PeakVue only) 10,000 Hz
20,000 Hz (PeakVue only)
Note
The selected filter frequency must be equal to or greater than
the specified maximum frequency (see “Frequency and Low
Cutoff” on page 7-24) or it will not be displayed on the selec-
tion list.
Note
The Monitor option is available on the original Model 2120
Analyzer Functions menu. It is also available on the Model
2120A Expert Analysis menu as the F4 Live Mode function
key.
Note
Data can be manually saved or recalled using function keys as
described in “Data Storage Functions” on page 7-48.
Note
The most recently collected data samples (up to 1600) can be
saved, displayed, and stored (if required) by the analyzer in
Monitor Overall, Monitor DC, and Monitor Battery modes.
Note
Since the correction factor is applied after all averaging is
done, the SST feature will not work in Live mode. In Live
mode the averaging is continuous.
124
125
All parameters, except for Sweep Size, are set up the same way as in
Acquire Spectrum. The freeze feature also applies to Monitor Waveform
display.
The cursor, up/down arrows, Exp and Dec keys can be used in the same
manner as in Display Spectrum for both real-time and freeze type displays.
Sweep Size
Sweep Size determines the number of data samples (50 to 4096) that are
collected by the analyzer for a waveform display. The sample time period
is equal to the Sweep Size divided by 2.56 times Frequency (Hz).
Sweep Size
T (in seconds) =
2.56 x Fmax (in Hz)
127
128
Waveform Units
This function specifies the units that will be used for the waveform plot.
When using two channel analysis, separate units can be assigned to each
channel. Select from the following:
ACCEL accelerometer
Note
Analog integration is used for waveform unit conversion.
As illustrated above, the right-hand side of the plot contains the most cur-
rent reading (indicated at the top right-hand side of the plot) that is shifted
towards the left on each update.
The Enter key can be used to freeze the display. While in the freeze mode,
the up/down arrows can be used to increase or decrease the amplitude
scale.
Time Span
This parameter determines the displayed time span of the trend plot and is
entered in seconds from 10 to 60,000. The time span can also be changed
while in freeze mode using the Exp and Dec keys.
Alarm Level
This field can be used to establish an alarm level for the measurement. If
the measurement exceeds the specified alarm level, the analyzer will dis-
play an alarm message on the plot and issue a warning beep. This value is
entered in the current “convert to” units of the analyzer. Enter zero (0.0) to
disable the alarm feature.
Sample Time
The Sample Time field can be used to specify a time delay between mea-
surement samples.
Averages
The Averages parameter controls how many measurements are taken and
averaged together before plotting a level on the Overall trend plot display.
One average is suitable for most usage. Under certain circumstances, how-
ever, multiple averages may be required to remove amplitude fluctuations
from a signal.
A-Weighting
If this parameter is set to “On,” A-Weighting will be applied to the input sig-
nals before the overall level is computed. A-Weighting is discussed in detail
in “Acoustic Analysis” on page 8-1 and “Third Octave Analysis” on page
8-7. Set this parameter to Off for normal operation.
Note
The trend plot contains a maximum of 1600 samples. If more
than 1600 samples are collected, only the last 1600 will actually
be retained.
129
While displaying the recalled data, the F1 key can be used to display a list
F1 of data point values.
130
131
After selecting Monitor Temperature from the Monitor Mode menu, the
analyzer screen will prompt you to connect a temperature probe. Measure-
ments will begin after the Enter key has been pressed and the analyzer will
then continuously update the display until the Enter key has been pressed
again.
132
Note
While the Monitor Peak/Phase menu is displayed, the Page Up
or Page Down key can be used to display and select from a list
of previously stored Monitor Peak/Phase data (see “Displaying
Stored Data” on page 7-58).
Order (xRPM)
Enter a multiple of the machine’s RPM to be tracked. Typically, this will be
a value of 1 which will measure the peak and phase of the 1xRPM fre-
quency component.
12 Hz
IN/SEC
0.00
0.00 Hz 200
60 Hz
133
This parameter will accept values from 0.04 to 0.5 with 0.2 being the rec-
ommended value for most applications. A more narrow filter (lower
numerical value) will attenuate frequency components that are close to the
desired peak; however, more time will be required for the analyzer to take
a measurement.
Averager Enabled
With this function set to “Yes,” each new measurement will be vector aver-
aged with the previous measurements. This feature may be useful if:
• The peak or phase readings fluctuate from measurement to measure-
ment.
• The frequency of interest is being modulated by near-by frequency
components.
Minimum RPM
Enter a minimum RPM value. If the measured RPM is less than this value,
no data collection or analysis will be performed.
Full-Scale Range
This parameter permits manual control of the analyzer’s signal input range.
Normally, this value should be set to zero (0.0) which instructs the analyzer
to autorange the signal input before each measurement.
The units used for Full-Scale Range are the same as displayed on the wave-
form plot.
134
At any time, the measurements can be interrupted and the stored data dis-
played in the form of a Bode or Nyquist plot.
Note
When using the Averager function, the Clear key can be used
to clear out all of the previous averages, starting the averaging
process over again.
Note
To collect more data with different parameter definitions,
return to the Monitor Mode menu.
135
136
Nyquist plot.
137
Select the desired data using the up/down arrow keys, and press the Enter
key. From the following menu, select the type of plot (Peak vs. RPM, Phase
vs. RPM, or Nyquist) or select Peak/Phase Setup to return to the Monitor
Peak/Phase menu.
138
Monitor DC plot.
Monitor DC menu.
Time Span
This parameter determines the displayed time span of the trend plot and is
entered in seconds from 10 to 60,000. The time span can also be changed
during display by using the Exp and Dec keys.
Units
This parameter specifies the units that will be used for the amplitude axis
of the plot.
Sensitivity
This parameter specifies the volts per unit that are produced by the sensor.
Sample Time
This parameter specifies the time (in seconds) between measurement sam-
ples.
139
While displaying the recalled data, the F1 key can be used to display a list
F1 of data point values.
140
Orbit Plots
The term orbit plot is usually taken to mean the trace of the relative move-
ment of the centerline of a rotating shaft with respect to some reference
point. The Model 2120A-2 Machinery Analyzer has the ability to create an
orbit plot using the waveform data from any dual measurement point pair.
Time waveform data is normally plotted as amplitude (vertical) verses time
(horizontal). The same waveform data, two channels worth, can be used to
generate an orbit plot by plotting channel A amplitude (vertical) vs. channel
B amplitude (horizontal). The resulting display pattern represents the
movement of the shaft centerline.
141
Bandwidth
The bandwidth parameter specifies the width of the filter around the
selected frequency. This value is expressed as a fraction of RPM and can
range from 0.02 to 1.00.
Example:
If the tachometer measures a turning speed of 1800 RPM, the 1X order is
selected, and the bandwidth parameter is set to 0.10, the actual bandwidth
is 180 RPM (3 Hz), or 1710 to 1890 RPM (28.5 to 31.5 Hz). This is the band
of frequencies that will be included in the orbit plot.
Note
Using the Band Pass mode requires a tachometer.
Note
The time waveform data created in band pass mode cannot be
saved.
142
Orbit Orders
The orbit orders parameter is used to select the maximum frequency of the
low pass filter. This setting is specified by selecting 1X, 2X, or 3X the RPM.
The RPM can either be measured using the tachometer or entered manu-
ally using the keypad.
No. Revs
The No. Revs (Number of Revolutions) parameter specifies the number of
shaft revolutions to acquire and display in the orbit plot. This value can be
a whole number from 1 through 9.
143
Manual RPM
The Manual RPM parameter appears when Use Tach is set to No. It allows
manual entry of the turning speed to use for specifying the filter range. The
RPM may be set to a value from 300 RPM to 18,000 RPM. The low pass
filter will be fixed to this value.
Data Acquisition
After all parameters are set, pressing the ENTER key will start monitoring
the filtered orbit acquisition. The analyzer screen will show a live time orbit
plot.
144
Note
The phase location of this line is meaningless if the tachometer
is not used in a Low Pass acquisition.
Pressing the Enter key while monitoring will “freeze” the display (“Mea-
surement Suspended” will be displayed below the plot) and the plot can
then be examined more closely. Press the Enter key a second time to
resume real-time display.
The cursor, up/down arrows, Exp and Dec keys are used the same manner
as for other plot types for both real-time and suspended displays. When the
plot is frozen, the function keys are activated (Low Pass mode only).
145
The Save Data function key will save both channels of the time waveform
SAVE data to the current dual channel route point. The time waveform data can
DATA
then be transferred to Master Trend or RBMware as Analyze Mode data
for further analysis.
Note
The FMAX value shown in Master Trend or RBMware is inde-
pendent of the filter setup for a filtered orbit acquisition. This
value can be used to determine the sample rate or Dt of the
time waveform data using the following relationships:
Note
The Save Data function key is only available if the current
measurement point is a dual route point.
The Time Waveform function key will switch the display from an orbit plot
TIME
WAVFM display to a time waveform plot display. The display will be a dual channel
plot with waveforms from both channels displayed.
146
The Show Orbit function key will switch the display back to an orbit plot.
SHOW
ORBIT The Show A Channel function key will switch the display to a full size A
SHOW
channel time waveform plot.
A CHN
147
148
The Show 2 Channel function key will switch the display to a dual time
SHOW
2 CHN waveform plot.
Note
The Zoom Analysis function is available on the original Model
2120 Analyzer Function menu. It is also available on the Model
2120A’s Expert Analysis menu as the F5 True Zoom function
key.
149
0.0
190 Hz 210
Zoom Analysis spectrum with Low Cutoff set at 190 Hz, Bandwidth set at 20 Hz.
Window
Select Uniform or Hanning window. The Uniform window is sometimes
used for special applications; however, the Hanning window is recom-
mended for normal analyzer operation (see “Window” on page 7-26).
Averages
The Averages variable determines the number of data samples or averages
that are to be collected and averaged together to perform the FFT calcula-
tion.
Trig Mode
This function allows you to use the tachometer trigger mode when using
zoom analysis. When set to “Tach,” data collection will begin with the once-
per-revolution pulse from a tachometer. Select “Off” to disable the trigger
mode.
150
Function Keys
Y LOG The Y Log Scale key can be used to change the Y axis (amplitude) of the
SCALE plot to a log format. Press the Y Lin Scale key to return to the linear Y axis
format.
151
152
ORDER The Order Units key displays the frequency axis in orders.
UNITS
153
154
Note
To store zoom analysis data, return to the Analyzer Functions
menu, and select Store Data (see “Store Data” on page 7-21.)
Zoom data can be stored on a normal or off route point and
dumped into the RBMware/MasterTrend database.
Note
Dual-channel data collected in the zoom analysis mode (Model
2120-2) cannot be saved to a measurement point that is speci-
fied in the RBMware/MasterTrend database as single channel.
Attempts to do so results in saving channel A only. Dual-
channel data can, however, be saved on any measurement
point specified as dual channel—including off route dual-
channel points.
Note
Only spectra can be stored with zoom analysis—trend and
waveform data are not stored.
Note
The Cross Channel Phase function is available on the original
Model 2120 Analyzer Functions menu. It is also available on
the Model 2120A Expert Analysis menu as the F6 Cross Spec-
trum function key.
155
156
CLEAR The Clear Averages key can be used to clear out all of the previous aver-
AVERG ages, starting the averaging process over again.
RESET The Reset Frequency key returns to the setup screen.
FREQ
Note
Cross Channel Phase data cannot be dumped to or stored in
the RBMware/MasterTrend database.
157
Frequency and Low Cutoff - These two parameters are used to determine
the bandwidth of the measurement. For example, to measure a spectrum
from 100 to 500 Hz, enter 500 for Frequency and 100 for Low Cutoff.
Frequency defines the maximum frequency of the measurement and is
specified in Hz or CPM, depending on the Frequency Units selection of the
analyzer’s Setup Parameters.
Low Cutoff defines the minimum displayed frequency of the measure-
ment. Although frequencies below this value are measured, they are not
displayed.
Current Data
Press one of the Page keys to display data that is currently in the analyzer’s
Page scratchpad memory. Once collected, the data will stay in the scratchpad
Up
memory until another data acquisition is performed.
Page
Down
158
The Change Plot key allows you to independently change the type of data
CHNG
PLOT that is displayed in the upper and lower plots
159
Note
When a spectrum or waveform is displayed on a cross-channel
plot, many of the function and control keys that are used to
control the plot display are available. See “Plot Display Con-
trol Keys” on page 7-5 and “Plot Display Function Keys” on
page 7-11 for descriptions of the functions.
Advanced Techniques
Acoustic Analysis
Microphone Inputs
The CSI Model 2120A is capable of directly connecting to microphones
that produce an output voltage that is proportional to sound pressure level.
The specifications of the Model 2120A that relate to microphone input sig-
nals are:
• Model 2120A Input Impedance: greater than 200K Ω
• Model 2120A Input Noise Floor: 10 µV or better.
CSI recommends that microphones used with the Model 2120A have an
output impedance of less than 10K ohms. In addition, the noise sensitivity
of the microphone should be such that the lowest sound level that is to be
measured translates to an output voltage level of greater than 10 microvolts.
If this is not so, a microphone preamplifier should be used to amplify the
signal before it is input into the Model 2120. Microphone signals should be
connected to the analyzer’s multifunction input connector using a “volts
input” adapter (CSI Model 622 or 625 Adapter) shown in the following
illustration.
8-1
Model 625 Adapter.
Setup
To set up the Model 2120A for use with a microphone, access the Change
Setup function of the Utility key. Select Sensor Type from the menu and
enter the following parameters:
Convert To ————
Units Standard
Convert To ————
Units Standard
Sensor Pwr On
8-3
When the Model 2120A Sensor Type is set to “Microphone,” all data are
automatically displayed in dB. The sensitivity value should be entered in
volts per Pascal (a Pascal equals 1 newton per square meter). For some
microphones, determining this sensitivity can be rather difficult. Some
manufacturers specify this sensitivity in terms of the sensor output voltage
at a reference sound pressure level (for example, 1 volt equals 90 dB). To
compute sensitivity from this information, use the following formula:
V
S=
D
(2 x 10 x 10-5) (10 x 10 )
20
160
Where:
S = microphone sensitivity in volts per Pascal.
D = reference sound pressure level (in dB).
V = Microphone output voltage at reference sound pressure.
If a preamplifier is used with the microphone, the sensitivity of the micro-
phone must be multiplied by the gain of the preamplifier to specify the cor-
rect sensitivity value. For example, a microphone with a sensitivity of
0.0632 volts per Pascal is used with a preamplifier that has a gain of 10 (+20
dB). The sensitivity value entered should be 0.632.
Frequency 10,000 Hz
Low Cutoff 0
Lines 400
Windows Hanning
Averages 16
Averaging Mode Normal
Units/Integration Sensor/Analog
Trig Mode Off
%Pre Trig 0
FS Range 0.0
A-Weight Off
8-5
5. ··· Press the Enter key and acquire the frequency spectrum.
6. ··· When the acquisition of the spectrum is complete, move the cursor
(using the right/left arrow keys) to the top of the largest peak. This
peak will correspond to the tone generated by the calibrator. If the
frequency of this peak does not correspond to the calibrator
frequency (or if you cannot locate a peak), there is a problem either
with the microphone, the connections to the analyzer, or the
parameters specified under Sensor Type.
161
7.···· When you are satisfied that this peak is at the correct frequency, press
the Insert key. The analyzer will ask you to enter the reference sound
level (in dB) of the calibrator. Enter this reference sound pressure
level, and the analyzer will recompute the microphone sensitivity and
display the results. It will also correct the value that was previously
entered for sensitivity in order to account for the calibration.
Note
This new sensitivity will be used for all subsequent data collec-
tion.
A-Weighting
The A-Weighting feature applies a shape curve to the acquired frequency
spectrum that approximates the frequency sensitivity of the human ear.
This feature is typically used only for microphone signals, and is used when
the perceived “loudness” of the spectral lines is desired.
Note
When printing third octave spectra using the Model 720
Printer Adapter, the associated third octave values will be
printed in addition to the spectrum.
A-Weighting
The A-Weighting feature applies a shape curve to the acquired frequency
spectrum that approximates the frequency sensitivity of the human ear.
This feature is typically used only for microphone signals when the per-
ceived “loudness” of the spectral lines is desired.
Note
The waveform is limited to a maximum of 4096 points, which
corresponds to a 1600-line spectrum. More lines may be used
in the frequency analysis but cannot be saved in the waveform.
Note
To remove possible confusion concerning the correct “speed,”
the Order Tracking spectrum is normally displayed with the
frequency axis in orders (multiples of the initial turning speed).
Note
A single-channel measurement can only be used to record the
impact and identify the resonant frequency (or frequencies) of
a structure. A dual-channel measurement is required to mea-
sure the amplification of a resonant frequency, determine stiff-
ness and damping, and to confirm that the recorded frequency
is indeed a resonance and not some other background vibra-
tion.
Note
A dual-channel Model 2120A with the Advanced Two Channel
special purpose program and an instrumented force hammer is
required for dual-channel impact testing.
If the sensor type needs to be modified, set each parameter to its proper
value.
Caution!
Do not press the Reset key when you are finished changing the sensor
setup as this will reset the sensor parameters to the values that were
loaded with the currently selected route.
2. ··· Press the Analyzer key and select the Acquire Spectrum function on
the menu.
Note
In some cases, FS Range should be specified for impact tests
to avoid overloading the analyzer input circuits when the
signal suddenly changes from its ambient level to that caused
by the impact.
Note
Trig Mode should normally be set to Pre Trig for best results.
However, Pre Trig can be used only if the Frequency param-
eter is less than 1,000 Hz. If you wish to analyze a frequency
higher than 1,000 Hz, you must set Trig Mode to Normal,
which allows analysis up to 80,000 Hz.
Note
The Trig Level and FS Range parameters can be adjusted
using the peak impact values observed while monitoring the
time waveform.
After the analyzer has reset itself, the “No Trigger” message will be dis-
played again. At this point, impact the structure again. This procedure
should be repeated until the analyzer no longer displays the overload
message and acquires a single average of data after each impact. This
may require four to eight impacts.
When the analyzer no longer displays the overload indication and has
starting averaging data, each impact thereafter will result in a single
average of data being acquired.
Note
If the analyzer screen never displays the “Signal Overload”
message, but seems to be hung up in the “No Trigger” state, the
problem is likely to be that the Trig Level parameter is set at
too high of a value. In this case, you should press the Analyze
key, select Acquire Spectrum again, and decrease the Trig
Level parameter (by a factor of two). Then repeat the proce-
dure starting at step 4.
Note
Always wait for the analyzer to display the “No Trigger” mes-
sage before impacting the structure. This indicates that the
trigger circuit is properly armed.
5. ··· After all averages have been acquired, the averaged frequency
spectrum of the impact data will be displayed.
The amplitude axis of the spectral plot can be expanded or contracted
using the up/down arrow keys. The left/right arrow keys can be used
to move the cursor in order to identify the frequencies of the largest
peaks which will represent resonant frequencies. The time waveform
of the last impact can also be examined by pressing the Analyze key
and selecting Display Waveform.
Technical Notes
Data Units
For each type of dynamic vibration unit (acceleration, velocity, displace-
ment, or nonstandard) or frequency, data collected with the Model 2120A
machinery analyzer can be displayed in various forms.
163
The top level of units selection is the choice of the English or Metric system
of measurement. The following table lists the English/Metric units.
Acceleration g g
9-1
The frequency units are specified to be in either Hz (Hertz) or CPM (60 x
Hz) units. In addition, the analyzer can be instructed to display spectral
plots in units of Orders. This method of display requires you to specify a
reference frequency—typically the machine running speed. All other fre-
quencies are then indicated as multiples of the reference frequency. For
example, an order value of 2.0 indicates a frequency at two times the refer-
ence frequency.
In addition to the major units types, you can specify that vibration signals
be displayed in RMS (root-mean-square), Peak, Pk-Pk (peak-to-peak),
Average, or dB (decibels). For normal spectral and analysis parameters,
conversion between the above units qualifiers is based on theoretical fac-
tors for sinusoidal signals as specified below.
To convert from:
For conversion to dB, the RMS values are divided by the reference value
(i.e. dB reference), the logarithm (base 10) is taken of the ratio, and then the
resulting log value is multiplied by 20.
Saving As Default
These values can be used for either the off route or Analyze modes. Nor-
F1 mally, once the Reset key has been pressed to return to the normal route
mode, the reference values return to those that are specified in the RBM-
ware/MasterTrend database. However, the new values can be saved as the
analyzer’s defaults by pressing the F1 key while the Define Data Units
screen is being displayed.
Note
True Peak and Average Peak modes may only be selected
when the units qualifier is set to Peak or Pk-Pk, and the global
overall measurement mode is set to digital.
Note
Beginning with MasterTrend 3.30 and firmware version 7.07,
the global overall mode can be set within MasterTrend’s Route
program module. In RBMware, the selections can be over-
ridden on a measurement point basis.
Caution!
Reloading firmware will erase all data and DLP’s stored to the
internal memory card. Verify that no essential data are in the analyzer
before proceeding with the following procedure.
Note
Reloading firmware does not have any affect on the external
memory card. However, the DLP’s (Downloadable Programs)
and routes may not be compatible with newer version of firm-
ware. Verify all route data and jobs associated with DLP’s have
been transferred to the database before proceeding.
Note
CSI does recommend re-initializing the external card after
loading new firmware.
Note
CSI recommends that all memory cards be re-initialized after
downloading a numerical revision/upgrade to the analyzer’s
firmware. (This does not apply to the smaller updates to the
firmware noted with letter-based increases.)
Note
For accurate results, the Model 2120A should be periodically
recalibrated. CSI recommends that the analyzer be returned to
the factory once every year for this recalibration procedure.
The calibration functions are accessed via the Set Calibration selection in
the Utility key’s Special Functions menu. The access code “CSI” must be
entered after selecting Set Calibration in order to gain access to the Calibra-
tion Functions menu.
164
165
166
Calibration 9-7
Set DC Offsets
These four parameters are associated with the DC measurement offset, the
analog RMS to DC converter offset, and the positive/negative battery test
offset.
167
Note
When entering negative numbers, enter the number first and
then press the +– key to enter the negative sign.
If pole corrections are enabled (Apply Poles field set to “Yes”), the specified
lower frequency for correction will be used not only for analog integration
but also for digital integration. Do not enable pole corrections for normal
route mode unless there are special requirements for measurements.
Calibration 9-9
9-10 Technical Notes
Chapter 10
Program Description
The optional Cascade special function program allows the Model 2120A
machinery analyzer to rapidly capture and display continuous FFT calcu-
lations using a predefined number of sampling blocks. Cascade displays the
acquired data using a waterfall graphic display that provides a pseudo 3-D
effect.
The Cascade program can assist in determining resonant frequencies
during coastdown/start-ups and in catching transient events caused by
changes in loads or processes during normal operation.
168
Note
For information on loading the Cascade program into the ana-
lyzer, see “Load Downloadable Program (DLP)” on page 4-5.
10-1
Entering the Cascade Special-Function Program
After the Cascade program is installed, it must be activated prior to use.
The following instructions will provide you with information on activating
the Cascade program.
To activate the program after installation, or at any other time that it is not
currently active, press the Program Select key—a menu will then be dis-
played listing all programs currently available on the active memory card.
Using the arrow keys, highlight the Spectral Cascade selection and press
the Enter key. The Cascade program is now active.
Program Restart
After the program has been activated, the analyzer will automatically
return to the Cascade program after you turn analyzer power on. While the
analyzer is on, pressing the Reset key at any time will also restart the pro-
gram. The analyzer will remain in this program until it is deactivated by
selecting another program from the Program Select menu.
Note
The analyzer must be set to the active card that contains the
special function program in order to access the program (Select
Card for Program function under the Utility key’s Memory
Card menu selection).
169
To collect new data (and erase the old data from scratchpad memory), press
the “5” key—the analyzer will then advance to the Cascade Setup menu.
This two-page menu enables you to set up the analyzer's collection param-
eters for new data acquisition.
To display the currently saved spectral cascade data, press any other key
(except the “5” key) on the analyzer’s alphanumeric keypad. The analyzer
will then display the saved data.
Caution!
If you have important data residing in scratchpad memory that has not
been saved, do not press the analyzer’s “5” key at the screen shown
above. Pressing the “5” key erases the scratchpad memory and the data
cannot be retrieved. See “Saving Data” on page 10-16 for information
on saving Cascade data.
170
Frequency
The Frequency parameter sets the upper frequency limit for the spectral
collection—from 10 to 40,000 Hz (600 to 2,400,000 CPM). The Frequency
parameter, in conjunction with the Low Cutoff parameter, establishes the
bandwidth of the spectral measurement.
Note
The Model 2120A uses pre-defined frequency values for data
acquisition. When specifying a value for Frequency and Low
Cutoff, the analyzer will select the next highest pre-defined fre-
quency value.
Low Cutoff
This parameter sets the low frequency limit for the spectral collection. The
limits for the Low Cutoff parameter vary according to the number of lines
of resolution and the upper Frequency that have been selected. To set Low
Cutoff to the lowest possible frequency, enter a zero (0)—the analyzer will
automatically use the lowest value.
Note
If the user-entered frequency value is too low, the program will
automatically adjust the value to the lowest possible frequency.
Window
Select Uniform or Hanning window. The Hanning window is recom-
mended for normal analyzer operation.
# Blocks
This parameter specifies the number of spectra that are to be collected and
displayed.
Sample Type
This function controls the method used to start the collection of each snap-
shot of acquired data.
Continuous - The collection of each snapshot of data is started as
quickly as possible.
Delta Time - Each snapshot of data is started at specified time
intervals.
Delta RPM - Each snapshot of data is started at specified RPM
intervals.
171
Note
If a tachometer is connected to the analyzer, the RPM will
always be measured—regardless of the Tach Start setting.
RPM Mode
When Sample Type is specified as “Delta RPM,” this function specifies the
type of RPM change required to be detected as a sample trigger.
+ RPM changes are detected in the increasing direction.
– RPM changes are detected in the decreasing direction.
+— RPM changes are detected in either direction.
Delta RPM
This function determines the RPM interval between starts of two consecu-
tive data snapshots, and is entered as a percentage value of the RPM of the
first data snapshot.
Note
The accuracy of RPM calculations is approximately 0.1%;
therefore, values less than 0.1 for Delta RPM are not recom-
mended.
Force RPM
Select “Yes” to force RPM measurement regardless of other settings. When
set to “No,” RPM may be measured if tachometer pulses exist and RPM
data are collected faster than spectral data.
A-Weight
The A-Weighting feature is used primarily for acoustic applications where
a shape curve is applied to the frequency spectrum to approximate the fre-
quency sensitivity of the human ear. Answer “No” to disable A-Weighting.
172
Demodulate
Select “Yes” to use the analyzer’s built-in demodulator. The internal
demodulator uses a high-pass filter to remove all components in the signal
below 600 Hz. The signal is then amplified and amplitude demodulated
resulting in a low frequency signal that consists of the envelope of the orig-
inal signal. See “Demodulate” on page 5-13 for more information.
PeakVue
Select “Yes” to use the built-in peak value (PeakVue) analyzer. The input
signal is passed through a selectable bandpass or high-pass filter (PreFilter),
and then sampled with the peak detector. The resulting signal is then used
to generate the spectrum. PeakVue uses the same nine pre-defined fre-
quency ranges as used for the demodulator.
Note
The Demodulate and PeakVue functions cannot be used
simultaneously.
20 to 150 Hz 500 Hz
50 to 300 Hz 1,000 Hz
100 to 600 Hz 2,000 Hz
500 to 1,000 Hz 5,000 Hz
5,000 to6,500 Hz (PeakVue only) 10,000 Hz
20,000 Hz (PeakVue only)
The selected filter frequency must be equal to or greater than the specified
maximum frequency (see “Frequency” on page 10-4).
173
Note
The data acquisition process may be prematurely stopped at
any time during acquisition by pressing the Enter key. The ana-
lyzer will then display all of the data that have been collected
up to that point.
The F1 function key toggles the display between the cascade plot mode and
F1 the four-plot mode.
174
Page Page
To advance to the next higher page of spectra, press the Page Up key. To
Up Down display the previous page of spectra, press the Page Down key.
The left/right arrow keys enable you to scroll through the spectra in incre-
ments of approximately one-quarter of the number of plotted spectra. To
scroll forward, press the right arrow key; to scroll backward, press the left
arrow key.
Note
The Page keys are also available in the four-plot mode to dis-
play the next/previous set of spectral data.
The Up/Down arrow keys increase or decrease the amplitude scale of the
plot, respectively.
The Exp key expands the display of spectral plots—decreasing the number
,;\%
Exp of plots shown. With the cursor off, the display is expanded from the center
of the plot. With the cursor on, the display is expanded from the current
cursor position.
The Dec key compresses the display of spectral plots—increasing the
*#&@
Dec number of plots shown. With the cursor off, the display is compressed from
the center of the plot. With the cursor on, the display is compressed from
the current cursor position.
When the cursor is active on the cascade display, the F5 function key can
F5 be used to center the plot at the current cursor location without plot expan-
sion or compression. This function does not change the total number of dis-
played spectra; the spectra are shifted up or down in order to center the plot
at the cursor position.
175
Note
For information on spectral display function keys, see “Spec-
tral Plots” on page 3-26.
176
To save a group of spectra within the cascade plot, enter the first and last
collection block numbers of the group of spectra into the respective First
Spectrum and Last Spectrum fields. These spectra and all blocks in between
will then be stored by pressing the Enter key. To save a single spectrum,
enter the collection block number of the desired spectrum into both fields
and then press the Enter key.
Note
Data that have been saved in route memory can be recalled for
display using the “Display Spectrum” option under the Ana-
lyze key function. See “Display Spectrum/Display Waveform”
on page 7-2 for additional information.
The analyzer’s memory is too full to save all of the requested spectra. You
may save data by either reducing the total number of spectra or by
removing stored data from the analyzer.
The way that measurements are carried out by the Model 2120A
Machinery Analyzer is determined by the settings of Control Parameters 1
& 2 (Utility key-Operational Parameters), the Group/Channel Enable
option (Utility key-Measurement Mode), and whether the Enter key or
sensor button is used to start a measurement. Data collection is started/con-
tinued according to the following table.
Off On Triax
Group/Chan Enable Sensor Enter Sensor Enter Sensor Enter
Button Key Button Key Button Key
Control Parameter 1 = Off 1 1 1 1 1 1
Control Parameter 2 = Off
Control Parameter 1 = Off 2 2 2 2 2 2
Control Parameter 2 = On
Control Parameter 1 = On 3 1 7 1 7 1
Control Parameter 2 = Off
Control Parameter 1 = On 4 2 8 2 8 2
Control Parameter 2 = On
Control Parameter 1 = Off 5 5 2 2 9 9
Control Parameter 2 = Auto
Control Parameter 1 = On 6 5 8 2 10 9
Control Parameter 2 = Auto
A-1
Group/Chan Enable Off
1. The Enter key/sensor button must be pressed twice to start data
collection. The message “Press Enter to Start Data Acquisition” is
displayed after the key/button is pressed for the first time. Press the
key/button again to start data collection. Use up arrow key to advance
to the next route measurement point.
2. The Enter key/sensor button is pressed only once to start data
collection. Use up arrow key to advance to the next route measurement
point.
3. After the sensor button is pressed:
• if current point has not been previously measured, data are collected
as described in number 1 above.
• if current point has been previously measured, the next route mea-
surement point is automatically selected.
4. After the sensor button is pressed:
• if current point has not been previously measured, data are collected
as described in number 2 above.
• if current point has been previously measured, the next route mea-
surement point is automatically selected.
5. The Enter key/sensor button is pressed only once to start data
collection. After completion of data collection, the results are displayed
for two seconds and then the next route measurement point is
automatically selected.
6. After the sensor button is pressed:
• if current point has not been previously measured, data are collected
as described in number 5 above.
• if current point has been previously measured, the next route mea-
surement point is automatically selected.
Note
If the current point is the first one in a multiple measurement
point sequence, data collection begins with the press of the
Enter key/sensor button. Otherwise, the first point in the
sequence is located, set up and displayed. The Enter key/
sensor button must then be pressed again to start data collec-
tion.
Note
After completion of data collection, the next point in the mul-
tiple measurement point sequence is located, set up, and dis-
played. When all points in the sequence have been measured,
the analyzer will then select the next available point.
A-3
Group/Chan Enable “TRIAX”
1. An initial press of the Enter key/sensor button starts data collection on
all points in a multiple measurement point sequence; channels are
automatically selected on the internal multiplexer. No further action is
required by the user.
2. An initial press of the Enter key/sensor button starts data collection on
all points in a multiple measurement point sequence that have not been
previously measured; channels are automatically selected on the
internal multiplexer. No further action is required by the user. Points in
the multiple measurement point sequence that have been previously
measured are displayed for one second but not re-measured.
Note
If the current point is the first one in a multiple measurement
point sequence, data collection begins with the press of the
Enter key/sensor button. Otherwise, the first point in the
sequence is located, set up and displayed.
Note
A triaxial accelerometer must be connected to the analyzer’s
input port (see “Multifunction Input Connector” on page 2-2)
before using the Group/Chan Enable “TRIAX” option.
Technical Specifications
Hardware Specifications
Physical Dimensions
Height: 273.1 mm (10.75 inches)
Width: 174.6 mm (6.875 inches)
Depth: 38.1 m (1.5 inches)
Weight: 2.15 kg (4.75 pounds)
Environmental Limits
Temperature: -10° to 50° C (15° to 120° F)
Relative Humidity: 0 to 95% non-condensing
Power Supply
Battery: rechargeable, 7.2V battery pack
Capacity: 4.5 amp-hours (2.4 amp-hours for the original 2120)
Recharge time: 2 1/2 hours nominal
Operation time: approximately 11 to 14 hours of normal route usage on a
full charge (10 hours for the original 2120)
LCD Display
Type: Supertwist liquid crystal display
Display size: 76.2 x 101.6 mm (3.0 x 4.0 inches)
Dot resolution: 320 x 240 pixels
Electroluminescent backlighting
Keypad
41 keys including six function keys
Electroluminescent backlighting
B-1
Input Specifications
Input Signals
A 2-milliampere, 20-volt (nominal), constant-current power supply inside
the analyzer powers sensors such as accelerometers. Depending upon the
type of input selected, the constant-current power supply can be made
available or bypassed.
Channel A Channel B
The full-scale vibration level depends upon the type of sensor used and its
sensitivity. Full-scale vibration level is +/- 90 g’s when using a 100-millivolt-
per-g accelerometer. For small signals, full-scale range is lowered in binary
steps from 1 to 1024 for improved signal-to-noise ratio. Selection of proper
full-scale range occurs automatically at the beginning of every analysis and
is called “autoranging.”
Input Impedance: greater than 125K ohms
Acceleration g’s
Velocity In/sec or mm/sec
Displacement Mils or microns
Other dynamic signals Any user-specified unit
DC Signals Any user-specified unit
Tachometer Input
The tachometer input measures a once-per-rev pulse. This capability lets
the analyzer measure RPM and synchronous vibration and phase.
RPM range: 6 to 100,000 RPM
Tach input level: TTL compatible (0 to +5 volt pulse)
Autoranging
The Model 2120A automatically scans the input signal for each measure-
ment. The analyzer sets the input range to maximize the dynamic resolu-
tion.
B-3
Prefilters
The following filters are available for use with the demodulator or PeakVue
function.
20 to 150 Hz 500 Hz
50 to 300 Hz 1,000 Hz
100 to 600 Hz 2,000 Hz
500 to 1,000 Hz 5,000 Hz
5,000 to 6,500 10,000 Hz
(PeakVue only)
20,000 Hz
(PeakVue only)
Frequency Analysis
A/D converter: 16 bits of accuracy
Dynamic range: Greater than 96 dB
Number of averages: 1 to 9999
Averaging modes: normal, peak hold, order tracking, negative averaging
Resolution: 100, 200, 400, 800, 1600, 3200, or 6400 lines of resolution
and 1/3 octave
Frequency range: DC to 10 Hz minimum
DC to 80 kHz maximum
Response: flat to DC for non-integrated and DC-coupled signals;
optional AC coupling -3 dB at 1 Hz
Automatic Integrator Correction feature allows precise measurement of
low frequency vibrations down to 0.2 Hz.
Full-scale range: 3mV to 21V
Noise floor: typically less than 0.5 µV for a 400-line spectrum at 1000 Hz
maximum frequency
Windows: Hanning or uniform
B-5
Output
Communications
The Model 2120A communicates with Intel® microprocessor-based per-
sonal computers that have an RS232 serial link. Baud rates may be selected
from 300 up to 115.2K. Remote links via modem are fully supported.
Printer
RS232 interface communicates with IBM graphics compatible dot matrix
printers using optional adapter (Model 720 Printer Interface).
Virtual printer provides printing through a personal computer to any
graphics printer.
C-1
Multifunction Input Connector Pinout
Pin Description
01 Digital Ground
02 Transmit (RS-232)
03 Receive (RS-232)
04 Connected to 05
05 Connected to 04
06 Connected to 08 and 20
07 Common Ground
08 Connected to 06 and 20
09 Control #0 Out
10 Control #1 Out
11 Transmit (for CSI Modem only)
12 Receive (for CSI Modem only)
13 +5.0 Volts
14 Sensor Button
15 Triax Input #1
16 Analog Ground
17 +20.0 Volts
18 Triax Input #2 and Channel B Input
19 Triax Input #3
20 Connected to 06 and 08
21 Accelerometer Signal Input
22 Analog Ground
23 Volts In (Signal Input)
24 Analog Ground
25 <Reserved>
9-pin 25-pin
female end male end
1 8
2 3
3 2
4 20
5
6 6
7 4
8 5
9 21 177
LEMO to Model
connector 2115
1 Shield 16
22
2 Brown 14
3 Red 21
4 Black 24
5 Yellow 23
178
C-3
Model 633 Communications Cable
182
C-5
C-6 Pinouts and Wiring Diagrams
Glossary
Acceleration
the rate of change of velocity of a mechanical system. Usually measured in
units of g (or sometimes G) in English units;
1 g = 386.4 in/s2 = 32.2 ft/s2
The international standard unit is m/s2;
1 g = 9.806 m/s2
The sensor used to measure acceleration is the accelerometer.
Acoustic
the study of the characteristics of sound emitted by machinery. The Model
2120A can measure and analyze overall sound intensity levels as well as
narrowband spectra and third octave bands.
Alarm
an indication that the vibration characteristics of a machine have changed
in a significant manner.
Alarm Limits
represent amplitude levels that indicate an alarm condition on the machine
being monitored. The Model 2120A allows alarm limits to be specified for
the overall level and for each of the individual vibration parameters. Alarm
Limits are downloaded to the analyzer from the MasterTrend database
during the route load process.
Alarm Status
the status message that displays on each measurement point screen that
indicates the alarm status of this particular point.
Aliasing
an effect that results in erroneous frequency spectra when the frequency of
the signal being sampled is more than 0.5 times the sampling rate. The
Model 2120A includes anti-aliasing filters that eliminate these errors.
G-1
Amplitude
the magnitude (RMS, peak, peak-to-peak, average, or dc) of a measured
signal.
Analog Integration
a method of converting from acceleration to the equivalent velocity signal
or converting a velocity signal to the equivalent displacement signal.
Analog integration is superior to the equivalent digital method as it pro-
duces much less low-frequency components in the vibration spectrum.
Analysis Parameters
divides the frequency spectrum into bands that are individually measured
and analyzed.
Autoranging
the process of automatically adjusting the input gain of an analyzer to
match the amplitude of a signal. Optimizes the use of the dynamic range of
the analyzer and improves signal-to-noise ratio.
Averaging
a method of collecting data where the spectra are averaged together to
eliminate random noise.
A-Weighting
a frequency spectrum shaping that is applied to frequency spectra in acous-
tics. The effect is designed to approximate the way that the human ear per-
ceives the loudness of sound. Sound levels are reduced at low frequencies
and at very high frequencies where the ear is less sensitive. There are
national and international standards for A-weighting.
Bandwidth
the analysis frequency range over which data will be collected. For normal
route measurements, this is listed by the “BW =” parameter located on the
screen display. It can be specified as a frequency range in Hz, as an order-
based analysis (for example 10xRPM), or in CPM.
G-2
Baud Rate
unit of speed for data transmission over a serial communications link. The
Model 2120A supports baud rates from 300 to 57.6K baud.
Bode Plot
a graphic plot that shows how the 1xRPM amplitude and phase have
varied with the RPM of a machine. These are always measured over a
startup or coastdown of a machine and are used to identify shaft resonances
and other signal characteristics.
Coherence
A function of frequency which describes the degree of linear relationship
between two signals. Used to assess cross-channel measurement quality,
locate noise sources, and to check out transmission paths.
CPM
cycles per minute. Favored by many in machine vibration analysis because
the vibration caused by unbalance shows up at a frequency in CPM equal
to the RPM of the shaft. 60 cycles per minute (CPM) is equivalent to one
(1) cycle per second which equals one (1) hertz.
Crest Factor
the ratio of peak to RMS levels of a signal. A single-frequency signal has a
crest factor of 1.414; random noise has a crest factor of approximately 3; sig-
nals with impulsive content have higher crest factor values. The crest factor
can be used to check for impacting, such as caused by rolling bearing
defects.
CSICOM
MasterTrend’s communications program that enables the host computer to
transfer routes and data to and from the analyzer.
Cursor
a manually controlled marker that can be moved across the plot display
indicating frequency and amplitude at the cursor location.
G-3
Decibels (dB)
a logarithmic system of non-dimensional units that measures the size of a
quantity relative to a reference level. Any quantity can be measured in this
way, as can any two quantities with the same dimensions be compared
using decibel measure.
Given a reference power (amplitude squared) level Wref, any other power
quantity W, having the same dimensions, may be expressed in decibels
using the formula:
W
dB = 10log10
Wref
183
Digital Integration
a method of converting acceleration to velocity or velocity to displacement
by first collecting the spectral data and then digitally converting the spectra
at each frequency. Digital integration is less desirable than analog integra-
tion as it produces low-frequency components within the spectra. Digital
integration is included in the Model 2120A to be compatible with data col-
lected with the older Model 2100 Machinery Analyzer.
Displacement
refers to the distance that an object has moved, usually measured in mils or
microns. Displacement is often measured from eddy current probes and
represents the physical movement of a rotating shaft.
Sometimes accelerometers or velocity probes are used, and the data is inte-
grated into displacement. In this case, movement represents the relative
displacement of the machine casing where the probe is mounted.
G-4
Downloadable
the method used in the Model 2120A to load the control software (firm-
ware) into the analyzer’s memory from a computer. The Model 2120’s firm-
ware can therefore be easily updated without disassembly or electronic
component replacement.
FFT
Fast Fourier Transform; a mathematical technique which allows the time
waveform of a signal to be converted into a frequency spectrum.
Filter
an analog or digital device that removes or attenuates unwanted frequen-
cies in a signal.
Firmware
a term referring to the software that controls or instructs the functions of the
Model 2120.
Frequency
number of times an “event” repeats in a specific period of time. Units are
hertz (Hz equals cycles per second) or CPM (cycles per minute).
Fundamental
primary frequency of rotation for a machine (1xRPM); usually causes the
highest peak of energy in the spectrum.
Fundamental Frequency
a peak selected as the basis from which harmonic peaks are marked.
g’s
a unit of acceleration, commonly used with the English system of units;
One (1) g represents the acceleration due to gravity at sea level and is
approximately equal to 386.4 in/s2, or 32.2 ft/s2 (9.806 m/s2).
G-5
Hanning
a shaping function applied to a time record before the FFT is calculated in
order to smooth out end effects and reduce leakage in the spectrum. Usu-
ally the default window type to use when analyzing continuous signals
because of the compromise between frequency discrimination and leakage
suppression.
Harmonic
an integer multiple of a fundamental frequency.
Harmonic Marker
a marker that appears on a spectral display to indicate the harmonic peaks
of a fundamental peak.
Hertz
a unit of frequency equal to cycles per second (CPS), usually abbreviated
as Hz. One (1) hertz is equivalent to one (1) cycle per second, which equals
60 cycles per minute (CPM).
HFD
high-frequency detection; the amplitude of vibration in G’s over a broad
frequency band from 5 kHz up to 20 kHz or greater.
ICM
Influence Coefficient Method; the method used by the analyzer to calculate
balancing solutions.
Impact Test
a type of test used to investigate the properties of a structure, in which the
structure is caused to vibrate by an impulsive load from an instrumented
hammer, and the vibratory response is picked up by a vibration transducer.
Integrator
see Signal Integration Mode.
Lines
the number of lines of resolution used for the spectrum calculation. Reso-
lution (in Hz) equals maximum frequency divided by the number of Lines.
G-6
Live-time
a feature that allows the Model 2120A to dynamically display the spectrum
(or waveform) during data collection.
Measurement Point
any location or point on a machine where measurements are made.
Mil(s)
a unit of measure for displacement (thousandths of an inch).
Modem
a device that enables remote communications between the host computer
and the analyzer over telephone lines.
Multiplane Balancing
a method of balancing a machine that allows the measurement of the imbal-
ance at several planes along the shaft of the machine. Correction weights
are then added in each of these planes. Multiplane Balancing, as opposed
to single plane balancing, is usually required when a machine has several
rotating elements, such as flywheels, tightly coupled on a shaft and closely
spaced.
Notes
specific observations that can be stored on the measurement point of a
machine along with the collected data. These observations can be pre-
defined notes from the MasterTrend database, user-defined notes that have
been created via the analyzer's keypad, or a combination of the two
methods.
Nyquist Plot
a polar plot of the peak amplitude and phase of the 1xRPM vibration com-
ponent across a change in machine speeds. The Nyquist plot is typically
used during startup or coastdown analysis to identify shaft resonances.
1/3-Octave
method of measuring a signal by measuring the signal levels within a set of
bandpass filters that have a bandwidth of 1/3 octave.
G-7
Off Route
a mode that allows the collection and storage of data on measurement
points that are not defined in the downloaded route.
Order Tracking
a measurement of a signal from a machine whose speed is changing with
time, showing the level of one or more orders as a function of machine
speed or time.
Overlap
a function that speeds up data collection at low frequencies. The definable
range of overlap for the Model 2120A is 0 to 80% with 50% being the rec-
ommended value.
Peak
the largest signal level seen in a waveform over a period of time. For sinu-
soidal signals, the peak signal level is always 1.414 times the RMS value of
the signal level. For non-sinusoidal signals, the peak level is often larger
than the result that this formula would produce.
Peak-to-Peak
the difference between the maximum and the minimum levels (positive or
negative) in a signal over a given period of time. For a sinusoidal (single fre-
quency) signal, the peak-to-peak level is always two times the peak level
and 2.828 ( 2 2 ) times the RMS level. For non-sinusoidal (multiple fre-
quency) signals this is no longer true and there is no simple relationship
between peak-peak, peak, and RMS levels.
Period
the time required for one complete cycle of a periodic signal.
Phase
1xRPM phase represents the location of the shaft of a machine in degrees
(0 to 360) with respect to the tachometer pulse where the largest vibration
occurs.
G-8
Plane
designates one or more of the rotating elements of a machine that is to be
balanced. Each plane lies perpendicular to the line that defines the axis of
rotation.
Point
any location on a machine where measurements are required; used inter-
changeably with measurement point.
Pre-Trigger
triggered data acquisition using a delay such that the time record starts
before the trigger event.
Real-Time
FFT frequency spectrum of an analog signal displayed instantaneously and
continuously.
Resolution
the frequency range represented by one line of an FFT spectrum. Found by
dividing the maximum analysis frequency by the number of lines. The res-
olution in Hz is equal to the inverse of the data record length in seconds.
RMS
root mean square. When applied to a dynamic signal such as vibration or
sound, refers to an averaged level of a function obtained by averaging the
square of the signal level over a period of time (or number of data records),
then taking the square root of the result.
Route
one or more machines and their respective measurement points organized
in an efficient sequence for data collection.
G-9
Sideband
a frequency component that represents the effect of modulation on a signal.
If a modulated signal has more than one component, each component will
show sidebands. A sideband is spaced off from the frequency of the modu-
lated signal by an amount equal to the modulating frequency. If the modu-
lating signal has multiple components or if there is frequency modulation,
the sideband pattern may be very complicated including sum and differ-
ence frequencies between the sideband component frequencies (intermod-
ulation effects).
Spectrum
the frequency domain representation of a signal. In practical measure-
ments, the spectrum is usually displayed as a plot of magnitude verses fre-
quency over a limited frequency range.
Station
a grouping of machines within a company or a plant for the purpose of pre-
dictive maintenance; may include the entire facility or a logical division
thereof; can then be subdivided into routes of machines for data collection.
Subharmonics
vibration frequencies which are integer fractions of the running speed
(example 1/2 RPM, 1/3 RPM, etc.) or some other fundamental frequency.
Tachometer
a device that generates a pulse signal corresponding to the revolution of a
shaft; used to measure turning speed. A single pulse per revolution may be
used to trigger data acquisition synchronously with shaft rotation.
Transient
a non-steady-state signal of brief duration; often refers to a startup or coast-
down of a machine.
Trend
plotting a number of measurements of a parameter over time.
G-10
Trigger
causes the machinery analyzer to start data collection upon the receipt of a
specified dynamic signal from a sensor or a pulse from a tachometer.
Uniform Window
analyzing a signal without shaping; no window is applied. Sometimes used
for collection of non-steady-state data.
Velocity
the rate of change of displacement of a mechanical system. Units are inches
per second (in/s or ips) in English units and m/s, cm/s, or mm/s in SI units.
Can be measured directly with a velocity sensor or by integrating an accel-
eration signal from an accelerometer.
Vibration Parameters
(also individual analysis parameters) up to twelve frequency band-limited
parameters that are measured from the vibration signal. These parameters
are defined in the analysis parameter set and are loaded into the machinery
analyzer for each point from the MasterTrend database.
Waveform
analog or digital representation of a signal or function displayed as ampli-
tude vs. time.
Window
see Hanning Window and Uniform Window.
G-11
G-12
Index
A capacity 1-5
accelerometer 3-11, 4-22 changing 1-8
triaxial 7-33 charger input 2-2
acoustic noise 8-1 charging 1-6
alarm level 7-46, 7-60 checking 1-5, 3-19, 4-43
alphanumeric keys 2-15 to 2-16 diagnostic function 7-61
amplitude axis 4-27 multiple packs 1-7
analog overall 9-3 baud rate 3-3, 4-3
analysis bandwidth 3-17 beeper 4-13
analysis parameters 3-25, 5-7, 7-20, 7-26
Analyze key 2-6 C
arrow keys 2-8 to 2-9 cable, coiled 3-11
automatic poweroff 4-15 cable, communications 3-1
auxiliary connector 2-3 calibration 4-46, 9-6 to 9-9
average peak overall 9-3 card, see memory card
Averaged Spectrum key 3-33, 7-12 cascade plot mode 10-12
averaging case, leather 1-4
data overlap 4-33 Channel/Group 4-33
mode 7-28 Clear Data key 3-19
Monitor Overall mode 7-47 Clear key 2-10, 3-21, 3-29, 7-7, 7-53, 7-76
Monitor Peak/Phase mode 7-51 coastdown, machine 7-50
number of averages 5-11, 7-26, 7-78 coastdown/start-up 10-1
synchronous 8-9 to 8-10 coherence 7-75
A-Weighting 7-33, 7-47, 8-6, 8-8, 10-8 COM port 3-1
axis communications 3-1 to 3-8
amplitude 3-39, 4-27, 7-18, 7-71 error 3-10
frequency 3-27, 4-28, 7-5, 7-72 menu 4-2 to 4-5
modem 3-48 to 3-51
B configure port 4-3
backlight 4-13 contrast, screen 2-11, 4-29
bandwidth 5-9, 7-24, 7-51, 7-69, 7-77 control parameter 4-14
bar code scanner 2-3, 4-36 CPM Units key 3-40, 7-19, 7-72
battery cross channel phase 7-75 to 7-80
I-1
CSICOM program 3-4, 3-46, 3-49 dump data 4-2
cursor 3-27 to 3-30, 7-5 to 7-8
E
D End key 2-9
data English units 4-26, 9-1
collecting 3-20, 10-11 Enter key 2-8
displaying 3-25, 7-58, 10-12 error messages (cascade) 10-18
dumping 3-46, 4-2, 7-22 Exp key 2-9, 3-27 to 3-28, 7-5 to 7-6
printing 3-52 extended analysis parameters 7-20
storing 3-24, 7-21 to 7-22, 7-48, 7-60,
10-16 F
data overlap 4-33 fields
data units 4-23, 9-1 to 9-2 alphanumeric 2-15
database name support 3-7, 4-35 numeric 2-16
date 3-2, 4-9 response 2-13
DC signal 7-59 filters, demodulate and PeakVue 5-14,
Dec key 2-10, 3-27 to 3-28, 7-5 to 7-6 7-36, 10-10
decibels 4-23 firmware 2-1, 9-4 to 9-5
decimal point key 2-11 four-plot mode 10-12
delay 10-7 frequency
Delete key 2-10 axis 4-28
demodulator 5-13, 7-35, 10-9 cutoff 7-47, 10-4
digital overall 9-3 range 5-9
display control 4-27 to 4-29 resolution 5-10
Display Parameters 7-20 resonant 8-13
dual-channel units 4-26, 9-2
enabling 4-35, 7-34, 7-52, 7-70 front panel 2-4 to 2-11
live display 4-28 full scale range 5-15, 7-31, 7-78, 8-15, 10-8
MasterTrend setup 3-54 function keys 2-7, 3-19
measurement point display 3-18
measurements 3-54
off route 5-6 H
orbit plot 3-33, 7-12 Hanning window 5-11, 7-70, 8-15, 10-5
point ID 5-7 harmonic markers 3-30, 7-8
saving data 7-22 Help key 2-6
sensors 3-12 HFD 4-33
triggering 7-30 Home key 2-9
zoom analysis 7-74 Hz Units key 3-40, 7-19, 7-73
I-2
I communication settings 3-3
impact test 8-13 to 8-17 CSICOM program 3-4, 3-46, 3-49
input connector 2-2, 3-1, 4-29 Database Name Support 3-7
Insert key 2-10 dB reference values 4-24
integration mode 4-32, 7-27 dual-channel setup 3-54
measurement mode 4-32 to 4-37
K measurement point 3-22
description 3-15, 5-6
keypad 2-9 to 2-11
ID 3-15, 5-6
Keypad backlight 4-14
measurement point display 3-15 to 3-18
keys
memory 3-17
command 2-5 to 2-6
scratchpad 7-21, 7-38, 10-3
control 2-8
memory card 2-17 to 2-23, 3-17
function 2-7, 3-19
battery 2-17, 2-22, 4-52
functions 4-48 to 4-52
L installing 2-18 to 2-19
LCD backlight 4-13 removing 2-19
LED 2-4 selecting 3-5
level, triggering 7-31 write protect 2-21
lines of resolution 5-10, 7-25, 7-76, 7-78, Metric units 4-26, 9-1
10-5 microphone 8-1 to 8-6
List Peaks key 3-36, 7-15 calibration 8-5 to 8-6
live display 4-28 preamplifier 8-1 to 8-4
load route 4-2 Model 628 3-12
local route 5-2 modem 2-2, 3-48 to 3-51, 4-2
low cutoff 5-9, 7-24, 7-77, 8-8 command string 4-4
Move Harmonic 3-30, 7-8
M multifunction input connector 2-2, 3-1, 4-29
machine multiplexer 4-34
set RPM 3-37, 7-16
machine description 3-15 N
machine ID 3-15, 5-6 negative averaging 7-28
Machine List key 3-19, 3-22 New RPM key 3-19
maintenance, battery 1-10 Next Peak key 3-36, 7-15
Mark key 2-10, 3-29, 7-7 noise, acoustic 8-1
master reset 4-42 Notes key 2-6, 3-41 to 3-45
MasterTrend 1-2 notes, creating 3-43
Channel/Group 4-33 number of blocks 10-5
COM port 3-1
I-3
Nyquist plot 7-57, 7-58 data 3-52
generate report 4-45
O third octave spectra 8-8
off route 2-5 Program Select key 2-5
accessing 5-3
defining points 5-5 to 5-17 R
dual-channel 5-6 real-time display 4-28
modifying point 5-4 remote connect 4-2
point association 5-1 resolution 3-27, 4-15, 5-10, 7-5, 7-25, 7-78
orbit plot 3-33, 7-12 resonant frequency 8-13
order tracking 8-11 to 8-12 route
Order Units key 3-40, 7-19, 7-72 clear data 4-51
orders 5-15, 7-50, 8-11 copying 4-52
order-track averaging 7-28 deleting 4-50
Other FKeys key 3-38, 7-17 loading 3-6 to 3-10, 4-2
overall level mode 4-32 local 5-2
overall signal level 7-45 to 7-47 maximum 3-9
overall value 4-24 selecting 4-7
overall vibration level 3-15, 9-3
S
P sample time 7-47
Page keys 2-10 scratchpad memory 7-21, 7-38, 10-3
panel, front 2-4 to 2-11 screen
panel, top 2-2 to 2-3 contrast 2-11, 4-29
peak hold averaging 7-28 display control 4-27 to 4-29
peak/phase measurement 7-50 to 7-58 initial 2-1
PeakVue 5-14, 7-36, 10-9 select route 4-7
Plot Data key 3-19, 3-26 sensitivity
plot display microphone 8-4
control keys 3-27 to 3-29, 7-5 to 7-7 sensor 4-19, 5-17, 7-60
function keys 3-32 to 3-33, 7-11 to 7-12 sensor 2-2, 3-20, 3-21
plus/minus key 2-11 button 4-14 to 4-15
poweroff, automatic 4-15 connecting 3-11
preamplifier 8-4 conversion 4-32, 5-17
pre-trigger 7-29 to 7-31 converting units 4-18
Print key 2-9 dual-channel 3-12
printing power 4-21 to 4-22, 5-18
connections 2-2, 3-52 sensitivity 4-19, 5-17, 7-60
I-4
type 4-16, 4-17, 5-16 U
units 4-19, 5-17 Uniform window 5-11, 7-70, 8-15, 10-5
Set RPM key 3-37, 7-16 units
Set Scale key 3-38, 7-17 data 4-23, 9-1 to 9-2
Show Channel key 3-34, 7-13 frequency 9-2
Sideband Cursor Mode 3-30, 7-8 mode 4-26
Space key 2-11 sensor 4-19
special-function program 2-5, 4-5, 4-50 units modifier 3-16
Split Screen key 3-33, 7-12 Utility key 2-5
SST Control 5-11, 7-32
startup, machine 7-50 V
status message 3-16, 3-18
values
stop bit 3-3, 4-3
Delta-A 3-30
storing data 3-24, 7-21 to 7-22, 7-48, 7-60
Delta-F 3-30
strap, shoulder 1-4
variable load 5-7
strobe light 2-2, 4-36
variable RPM 5-7
sweep size 7-43
Vibration Parameters key 3-19, 3-25
synchronous averaging 7-28
vinyl jacket 1-4
volts input adapter 8-1
T
tachometer 7-28, 7-52, 10-6 W
connecting 2-3
Waveform Delta-T 3-31
erratic signal 7-54
Waveform key 3-32, 7-11
order tracking 8-11
waveform size 4-15
plot lines 7-44
window 5-11, 7-70, 8-15
synchronous averaging 8-9
trigger mode 7-29, 7-70
temperature probe 4-37, 7-49 X
thickness gauge 4-36 X axis 4-28
third octave 5-10, 8-7 X Log Scale key 3-39, 7-18
time 3-2, 4-9
time span 7-46, 7-59 Y
timeout 4-3 Y Log Scale key 3-39, 7-18, 7-71
triaxial accelerometer 2-2, 7-33
triggering 7-29 to 7-31, 8-15, 10-6
Z
true peak overall 9-3
zoom analysis 7-69 to 7-70
I-5
I-6