Pennar Industries Limited

Engineering Excellence

Pennar
SUPER DECK
for smarter construction

COMPOSITE FLOOR DECKING

FOR FASTER CONSTRUCTION
 PENNAR SUPER DECK 52
GEOMETRICAL PROPERTIES
INTRODUCTION implementations all over India. PENNAR has standard profiles
Section Moment of
which can be supplied within a short time and also develops S. Thickness Unit Wt. Modulus

SUPER DECK - 52
PENNAR INDUSTRIES LIMITED, an ISO 9001:2008 accredited Inertia
customized decks for specific requirements. No. (mm) (kg/m2) (cm3)
company with a consolidated turnover of over Rs1440 crores, (cm4)
1 0.63 6.56 13.41 39.03
having six manufacturing plants located at Patancheru, Isnapur Metal decking can be effectively used in Multi-storey buildings 2 0.70 7.36 15.68 43.09

PENNAR
and Sadashivpet (near Hyderabad), Chennai, Tarapur and Hosur. (Industrial / Residential), Power Projects, Commercial Buildings, 3 0.80 8.34 17.92 48.94
PENNAR manufactures different engineered metal products like SEZs, Silos, Storage facilities, mezzanines, bridges, walkways, 4 1.00 10.30 22.30 60.72
Cold Rolled Steel Strips, Cold Roll Formed Sections, Engineering platforms, etc. 5 1.25 12.75 27.90 75.16
Components, Road Safety Barriers, ERW Precision Tubes, CDW
tubes and Rail Wagon / Coach Components. Pennar’s subsidiary, Allowable Loads in kg/m2 for 240 Mpa Yield Strength of Material
TECHNICAL SPECIFICATIONS Thick- Allowable Loads in kg/m for 340 Mpa Yield Strength of Material
2
Thick- Sl.
M/s PEBs Pennar makes pre-engineered buildings. Sl.
ness Span in Meters ness Span in Meters
PENNAR SUPER DECK SERIES is available in 44mm, 52mm and No. No.
(mm) (mm)
Cold Roll Formed Steel Sections (CRFS) are used in the Construction 75mm depth profiles with thickness range of 0.63mm to 2mm. 1.0 1.25 1.5 1.75 2.0 2.25 2.5 2.75 3.0 1.0 1.25 1.5 1.75 2.0 2.25 2.5 2.75 3.0
of Steel buildings (Metal decking, Purlins & Runners, Roofing 1 0.63 1970 1261 876 643 493 389 315 261 219 1 0.63 2776 1777 1234 906 694 548 444 367 308
sheets), Special sections & Panels for Automobile, Engineering Length : upto 12000mm 2 0.70 2304 1475 1024 752 576 455 369 305 256 2 0.70 3246 2077 1443 1060 811 641 519 429 361
industries, Solar Power Projects and other industries that require Material : CR Steel / HR Steel / Galvanized Steel / Colour 3 0.80 2633 1685 1170 860 658 520 421 348 293 3 0.80 3709 2374 1649 1211 927 733 594 491 412
heavy fabrication. Long profiled steel sheets such as collecting 4 1.00 3277 2097 1456 1070 819 647 524 433 364 4 1.00 4616 2954 2052 1507 1154 912 739 610 513
Coated Steel
and discharge electrodes for ESPs, Stringer channels for Material 5 1.25 4100 2624 1822 1339 1025 810 656 542 456 5 1.25 5775 3696 2567 1886 1444 1141 924 764 642
Type : Bare, Primer coated, Galvanized, Pre-
Handling industry, Trough floor & other sections for Railway wagons Painted
& coaches and sheet piles for the construction industries.
Yield Strength : 240 Mpa to 550 Mpa
REQUIRED DECK SHEET
PENNAR AS PER
SUPER DECK-75
METAL DECKING We supply suitable size of decking sheets, as per customer’s DESIGN. GEOMETRICAL PROPERTIES

Composite Floor Deck is a steel deck with a ribbed profile, which specifications / drawings, for easy erection and also to avoid any Section Moment of
S. Thickness Unit Wt. Modulus
wastage / rework at site. No. (mm) (kg/m2) (cm3) Inertia

SUPER DECK - 75
binds with concrete slab and together forms a part of the floor (cm4)
structure. This interlocking between the concrete and the floor 1 0.80 9.08 27.46 102.98
deck is brought about through a system of embossment and ribs BENEFITS OF PENNAR SUPER DECK 2 1.00 11.21 33.87 127.01

PENNAR
which are built into the deck, creating a reinforced concrete slab 3 1.25 13.88 42.18 158.17
• Light weight and do not require any support, which considerably
that serves the dual purpose of permanent form and positive reduces concrete & slab thickness.
reinforcement. Composite decking is one of the most effective • Acts as composite member and as permanent shuttering.
Thick- Allowable Loads in kg/m for 240 Mpa Yield Strength of Material Thick- Allowable Loads in kg/m for 340 Mpa Yield Strength of Material
2 2
method of constructing floors in steel building and very useful in • No major reinforcement required. Sl. Sl.
high rise RCC / Steel Buildings. ness Span in Meters ness Span in Meters
• Deck can be used as working platform during construction. No. No.
(mm) 1.5 1.75 2.0 2.25 2.5 2.75 3.0 3.25 3.5 4.0 (mm) 1.5 1.75 2.0 2.25 2.5 2.75 3.0 3.25 3.5 4.0
Started in 1988, PENNAR specializes in metal decking and has • Speedy construction enables faster completion of a project.
• Metal deck can also be used as roofing and cladding sheet in 1 0.80 1793 1318 1009 797 646 534 448 382 329 252 1 0.80 2526 1856 1421 1123 909 752 632 538 464 355
supplied to many industries like construction, cement, metals &
mining, automobile, power, etc. and has more than 1000 successful cement, power plants and bulk material handling plants. 2 1.00 2212 1625 1244 983 796 658 553 471 406 311 2 1.00 3116 2289 1753 1385 1122 927 779 664 572 438
• Decking reduces the construction time and hence the
3 1.25 2755 2024 1549 1224 992 820 689 587 506 387 3 1.25 3881 2851 2183 1725 1397 1155 970 827 713 546
total cost.

Fixing Arrangement
PENNAR SUPER DECK-44
GEOMETRICAL PROPERTIES
Top Reinforcement Section Moment
S. Thickness Unit Wt. Modulus of Inertia
Stud on Beam No. (mm) (kg/m2) (cm3) (cm4)

SUPER DECK - 44
Centerline 1 0.63 6.64 9.38 20.88
2 0.70 7.37 10.39 23.16
3 0.80 8.41 11.75 26.31

PENNAR
4 1.00 10.51 14.48 32.65
5 1.25 13.35 17.94 41.18
6 1.60 16.89 22.32 50.48
7 2.00 20.4 30.35 61.75
Flashing

Allowable Loads in kg/m2 for 340 Mpa Yield Strength of Material

Thick- Allowable Loads in kg/m for 240 Mpa Yield Strength ofMaterial
2
Thick-
Sl. Sl. Span in Meters
ness Span in Meters ness
No. No.
Pennar Super Deck (mm) 1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 (mm) 1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00
Supporting Beam Pennar Super Deck
1 0.63 1378 957 703 613 538 477 345 221 153 1 0.63 1942 1348 991 863 758 672 485 311 216
2 0.70 1527 1060 779 679 596 528 382 244 170 2 0.70 2151 1494 1097 956 840 744 538 344 239
3 0.80 1727 1199 881 767 674 597 432 276 192 3 0.80 2432 1689 1241 1081 950 842 608 389 270
4 1.00 2128 1478 1086 946 831 736 532 340 236 4 1.00 2997 2082 1529 1332 1171 1037 749 480 333
5 1.25 2636 1831 1345 1172 1030 912 659 422 293 5 1.25 3714 2579 1895 1650 1451 1285 928 594 413
*6 1.60 3280 2278 1673 1458 1281 1135 820 525 364 *6 1.60 4620 3209 2352 2053 1805 1599 1155 739 513
*7 2.00 4460 3097 2275 1982 1742 1543 1115 714 496 *7 2.00 6282 4363 3205 2792 2454 2174 1571 1005 698
* Without embossment

Notes (Common to all Deck Profiles)

1) The properties given are for one meter width of the Profile. 2) Limiting deflection is taken as span / 150. 3) Allowable loads are applicable for sheets spanning
over a minimum of four supports and for permanent shuttering only. 4) Allowable loads may be multiplied by a factor of 0.80 for sheets spanning over 2 or 3
supports. 5) High strength (550 Mpa) material deck sheet will be supplied against specific requirement. 6) Shear Connectors / Ribs are optional for 44 / 130 profile.
 DECKING profile - PIL 52 / 271 DECKING profile - PIL 75 / 230
812 690
118 230
52

22

75
123 135 271 135 148
18

845 88
25
718

PENNAR -52 / 271 DECK PENNAR DECK-75 / 230

GEOMETRICAL PROPERTIES GEOMETRICAL PROPERTIES

Thickness Unit Weight Section Moment Thickness Unit Weight Section Moment
Sl. Sl mm kg/m2 Modulus of Inertia
No. mm kg/m2 Modulus of Inertia
cm3 cm4 No. cm3 cm4

1 0.80 8.27 18.91 49.71 1 1.00 12.00 40.83 153.80

2 1.00 10.33 23.51 61.58 2 1.25 15.02 50.61 190.79
3 1.25 12.92 29.38 75.81 3 1.50 17.98 60.41 227.32
4 1.50 15.50 36.95 96.07 4 1.60 18.76 63.69 239.47

SOME OF OUR INSTALLATIONS

Customer Project Application

L&T Construction Ultratech Cement, Tadipatri Silo

GMR Hyderabad Intl. Airport, Mumbai International Airport Terminal Building, Ramp
TNEB Power Plant, Tuticorn / Mettur. Turbo Generator Building, Junction Towers
Lloyd Insulations LANCO Amarkantak Power Plant, Korba TG Building
Hyundai Motors, Chennai Assembly and Paint Shop
Metro Cash & Carry India Hyper Mart
Nuclear Power Corporation Kaiga Nuclear Power Station Central Stores - Mezanine Floor
Kudankulam Atomic Power Project Main Plant Structures
Unity Infra Projects Ltd Balewadi Sports Complex, Pune 5-Star Hotel Building
Lloyd (Mecon) Neyveli Lignite Corporation Power Plant Buildings
Shapoorji Pallonji & Co Reliance Power Project, Jindal India Power Angul Power Plant Floor Decking & Roof Deck
Navayuga Engg Co NTPC Barh Power Project TG Building
DVC Kodema Power Project, Udupi Highway Project TG Building, Bridge Deck
Vijay Nirman GMR Villupuram-Ulunderpet Road Project Road overbridge
NCC Nalco Power Plant, Angul TG Building
Satyam Computer Services Office Building
Lanco Group Power Projects at Udupi, Anpara & Korba TG Building Roof / Floor Deck
Vasavadatta Cements Sedam Cement Plant Silo & Main Plant
BL Kasyap & Co Toyota Kirloskar Motors, Bidadi Plant Buildings
Reliance Petroleum Jamnagar SEZ Plant Building
Essar Steel Hazira Integrated Steel Plant Plant buildings & Conveyor Galleries
Gannon Dunkerly & Co Bhatinda Thermal Power Plant, HAL Koraput Plant Buildings
Ford India Ltd Chennai Plant Plant Buildings

Pennar Industries Limited Marketing Offices

Engineering Excellence Head Office : 09666180555 ramesh@pennarindia.com
Central Marketing Office Ahmedabad : 08347923233 ahmedabad@pennarindia.com
I.D.A, Patancheru - 502319, Bengaluru : 09686956868 gopinath.g@pennarindia.com
Medak District, Andhra Pradesh. India. Chennai : 09176994401 / 02 srikumar@pennarindia.com
Ph: 08455-242184 to 193 Coimbatore : 09092029747 coimbatore@pennarindia.com
Fax: 08455-242424 / 242161 Delhi : 09911250377 satishg@pennarindia.com
Email: pilhyd@bsnl.in / contact@pennarindia.com
Hosur : 09944446461 vinod@pennarindia.com
Registered Office Hyderabad : 09542052228 jagan@pennarindia.com
Floor-1, DHFLVC, Silicon Towers, Indore : 08889258899 rajeevm@pennarindia.com
Kondapur, Hyderabad - 500084 Kolkata : 07890099755 kuriakose@pennarindia.com
Ph: +91-40-23117043 / 45 / 47 Mumbai : 09930901981 chinni@pennarindia.com
Fax: +91-40-23117041
www.pennarindia.com Pune : 09028045456 sateesh@pennarindia.com
Vizag : 09848383114 varma@pennarindia.com