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Morphological features of hydrated portland cement paste chemical compositions of the various morphological features
exhibited on carefully polished surfaces have been critically that are found.
examined using backscatter mode scanning electron Despite the large number of microstructural studies of hcp,
microscopy. A new interpretation and classification of such its various features cannot be described unequivocally, as there
features is proposed. The microstructure is seen to consist are no adequate descriptive terms. The terms inner and outer
of distinct grains of the order of 10 pm and larger (“pheno- products are genetic terms and are poorly suited as descriptive
grains”) set in a cellular groundmass of smaller particles terms, as are the terms lute and undesignutedproducts (see dis-
and pores. Most of the phenograins are dense pseudo- cussion item 6). In our opinion the lack of descriptive nomen-
morphs of the larger cement grains, but some are large cal- clature constrains and prevents detailed description and
cium hydroxide crystals, and in some cements a few may understanding of the hcp microstructure. In this paper we have
represent inert filler grains added to the cement. The phe- attempted to provide a new description of what we consider to
nograins that are pseudomorphsof cement particles may be be important features of the structure of hcp. None of the indi-
solid, gapped, or hollow; and, at a given age, various stages vidual features discussed is new, except perhaps for certain
of hydration are represented in different grains. While details of the groundmass. However, we propose a radically
many pseudomorph phenograins consist of a simple core of new but hopefully appropriate nomenclature and classification
unhydrated material surrounded by a uniform shell of for the entities described, and illustrate this by specific micro-
hydration product, more complex and irregular structures graphs. The objective is to provide a framework for a more real-
are also found. Relationships between these features and istic understanding of the structure of hcp and, subsequently,
earlier classifications of cement hydration product particles for helping to interpret the properties of this material in terms
are discussed, and implications with respect to difficulties in of structure.
image analysis of hardened cement paste are examined.
In this work, in addition to a large number of micrographs,
several hundred fully ZAF-corrected EDX analyses have been
I. Introduction carried out on representative individual features of the classes
defined here. These analyses and the insights derived from
H ARDENED portland cement paste (hcp), the binder compo-
nent of portland cement concrete, occurs in relatively thin
zones (several hundred micrometers thick) between sand and
them will be addressed in a subsequent publication.
coarse aggregate (rock) particles. For simplicity, laboratory 11. Materials and Methods
studies are often carried out on separately prepared hcp mixed
and cured without sand or coarse aggregate. Such preparations All of the examinations reported here were carried out on hcp
are known to display microstructural features similar to those of prepared from a normal ASTM Type I portland cement. The
hcp in concrete. mill analysis supplied by the manufacturer indicated the com-
Scanning electron microscope (SEM) studies of the micro- position to be as follows: CaO, 64.87%; SiO,, 20.82%; AI,O,,
structure of hcp in various cement pastes have been carried out 5.29%; Fe,O,, 2.12%; MgO, 1.35%; Na,O, 0.12%; K,O,
for a number of years by various workers,’“ primarily using the 0.58%; SO,, 3.04%; loss on ignition, 1.74%. The cement was
secondary electron mode. Specimen preparation has mostly mixed with deionized water for 8 min in an evacuated chamber
been as fracture surface mounts, although doubts have been mounted on a paint shaker to prepare cement pastes at nominal
raised as to the representatives of the surfaces so produced. water:cement (w:c) ratios of 0.4, 0.5, and 0.6. After 1 d, the
More recently, plane polished surface mounts examined in the specimens were demolded and cured in Ca(OH),-saturated
backscattered electron mode have been shown by several work- water for periods ranging from 1 d to 1 year.
ers (for example, Refs. 7-9) to provide useful quantitative and After curing, the hydration was stopped by immersing indi-
qualitative information. Backscattered SEM provides represen- vidual slices of the specimens in acetone. The specimens were
tative surfaces and permits a much more revealing picture of the then impregnated in ultralow-viscosity epoxy mixture, evacu-
individual textural features in hcp to be obtained. It therefore ated, and oven cured at about 95°C for about 3 h. The impreg-
permits a much greater appreciation of their spatial relation- nated, cured specimens were again sliced, using a diamond
ships and juxtapositions. Furthermore, with such specimens the saw, and the surface destined for examination was polished
ability to carry out accurate and fully corrected chemical analy- using successively finer grades of diamond-bound grit down to
ses of individual features by energy-dispersive X-ray analysis 15 Fm. Final polishing was carried out with great care, using
(EDXA) permits a much closer appreciation of differences in 3-pm and the 1-pm diamond cloth. The equipment used was
semiautomatic; the degree of pressure and the times of pol-
ishing were gauged by the operator as being appropriate for
T. 0. Mason4ontributing editor each specimen. It appears to be necessary to avoid overpolish-
ing at each stage if the details of the delicate groundmass struc-
ture are to be properly revealed. After polishing, the specimens
were sputter coated with a 5-nm-thick layer of Pd.
Manuscript No. 19531 I , Received September 16, 1992; approved February 22, Examination was carried out using an Akashi Beam Technol-
1993.
This work was carried out as part of the Purdue University component of the pro- ogy (Tokyo, Japan) 55A SEM equipped with a GW Electronics
gram of the National Science Foundation Center for the Science and Technology of 30A backscatter detector and a Tracor Northern (Middleton,
Advanced Cement Based Materials.
‘Member, American Ceramic Society. WI) 5505 EDXA system.
2993
2994 Journal of the American Ceramic Society-Diamond and Bonen Vol. 76, No. 12
111. Microstructural Features of hcp this appears to mean that the lower bound of phenograin size is
of the order of 10 pm or so, although as pointed out by one of
hcp is well understood to be composed of CSH’ and calcium the reviewers of this paper, this is a “soft” rather than a hard
hydroxide (CH) derived from the hydration of the portland boundary.
cement components, of residual unhydrated cement constit- An important reason for stressing the distinction between
uents, and of minor hydrated components including ettringite, phenograins and groundmass, perhaps more important than the
calcium monosulfoaluminate, and occasionally others. For size differential, is the obvious gross porosity of the latter. With
pastes of a reasonable degree of hydration, the dominant com- certain exceptions, discussed below, phenograins are free of
ponent is CSH. obvious porosity on the size scale viewable in backscattered
As a result of sustained study of the morphological features SEM (although certainly not on a mesopore or micropore
of hcp as revealed in backscattered SEM images, it has become scale). In contrast, the groundmass, even of older and well-
inescapable to us that “ordinary” hcp found in all the portland hydrated pastes, is heavily and visibly porous, to the degree
cement pastes examined is best thought of in terms of two dif- that the local bulk density must be very much lower than that of
ferent primary morphological entities-“phenograins” and the phenograins. This state of affairs has been recognized pre-
“groundmass”-as described and illustrated below. After estab- viously, for example by Scrivener,” but its importance some-
lishing these primary distinctions, an appropriate series of sub- how has not been fully appreciated in the field.
divisions of each category of morphological unit is then The phenograins are composed of several different classes of
attempted and illustrated in turn. material. Most of them are derived from larger preexisting
( I ) Phenograins and Groundmass cement particles which have remained unhydrated or have
Figure 1 serves to illustrate what we consider to be the pri- partly or completely hydrated in situ. Others are larger grains or
mary morphological distinction in hcp, as discussed above. The agglomerates of CH, a secondary product of cement hydration,
figure is a field on a specimen of a 3-d-old w:c 0.4 paste. Exam- and still others are particles of insoluble nonclinker origin
ination reveals that the field consists of large solid-appearing materials deliberately added to cement by the manufacturer.
grains embedded in an obviously porous matrix of much finer (2) Varieties of Phenograins Observed: Solid, Gapped, and
material. The same distinction could be made in essentially all Hollow Grains
of the hcp fields we examined, of whatever age or w:c ratio. As mentioned previously, most, but not all of the pheno-
Thus, we consider that a primary breakdown of microstructural grains are visibly solid grains. However, observations indicate
units in hcp should distinguish between these larger, distinct that some are appropriately described as “gapped” and others as
grains and the groundmass component. The term “phenograin” “hollow” grains. Examples of all of these kinds of grains have
(pheno, from the Greek for “distinct”) is suggested for any been described in the literature.
large distinct grain embedded in the groundmass. The term The phenograins shown in Fig. 2 (for the same paste as Fig.
phenograin is reserved for these conspicuous grains in analogy 1) range in size from about 10 to about 40 pm in longest dimen-
to the term phenocryst, which is used in petrography for the sion and are obviously of several different categories with
larger crystals embedded in a finer matrix of igneous or meta- respect to their chemical composition, as is indicated by their
morphic rock having porphyritic texture. varying gray levels. Nevertheless, all of the grains, even those
In petrography, no specific sizes are associated with either that are obviously composed of more than one phase, are repre-
phenocrysts or groundmass particles. Rather, “it is the differ- sentative of solid phenograins, in that no obvious gap or hollow
ence in size between the phenocrysts and the particles of the structures are visible. In contrast, in Fig. 3 (from a 1-d-old w:c
groundmass that is the distinguishing feature. ’’I0 In distinguish- ratio 0.5 paste) a phenograin is pictured that is surrounded by a
ing phenograins, as defined here, from groundmass, the situa- thin shell from which it is separated by a gap of the order of 2
tion is somewhat similar. Our working definition is that the pm. The phenograin itself is largely unhydrated C,S; the gap
phenograins are sufficiently larger than the component grains of separates it from a thin layer of hydration product that is largely
the groundmass that they are distinct from it. In practical terms, CSH. The pattern of progressive development in the in situ
hydration of large cement grains leading to the existence of
such gaps has been documented by, for example, Pratt and
‘The customary cement chemical notation is used here: C IS CaO, S IS S O l , A is ‘‘
Ghose. Such phenograins are obviously described as gapped
AI,O,, F is Fe,O,, s
is SO,, H is H,O; thus C,S is 3CaO,SiO, is Ca,SiO,, etc. (as distinguished from solid) phenograins.
Fig. 1. Backscattered electron micrograph of 3-d-old paste illustrat- Fig. 2. Backscattered electron micrograph of 3-d-old paste illustrat-
.
ing the appearance of several types of phenograins embedded in a
, _ I n1,
ing variations in solid phenograins with respect to bright and dark com-
nnnentP (wntprlrpment = 0 4)
December I993 Microstructure of Hurdened Cement Pusre-A New Interpretation 2Y95
The shell of incompletely hydrated phenograins is not always which often contains a substantial part of the total CH in the
as uniform as it is in this particle. In the same figure, attention is hcp. These are particles in the size range of about 1 to 5 pm.
drawn to the similar-sized grain designated “b”. Here both the Unfortunately, there is no absolutely sharp distinction between
unhydrated core and the surrounding hydrated CSH layer are the two classes; intermediate-sized, irregular masses of CH
irregular; the core is partly composed of residual ferrite, and the occur occasionally that might be tallied either way. However, it
surrounding hydrated layer is incomplete or missing in some should be noted that those CH grains that were classified by us
sectors. Another variant can be seen in the two slightly smaller as phenograins display a somewhat different chemical compo-
solid phenograins designated “c” and “d’ in the figure. Both are sition, using EDXA, than the groundmass CH in the same
composed of central cores of unhydrated C2S. Despite the I - pastes, as will be described in a subsequent publication.
year age of the paste, only thin layers of hydration products Besides CH, “other” solid phenograins found in some
have been developed around them. cement pastes include filler particles (limestone, dolomite,
Further illustrations of variant incompletely hydrated solid quartz, etc.) incorporated with the cement by the manufacturer
phenograins are shown in Fig. 7, for a 28-d-old w:c 0.4 paste. as permitted by many current specifications, and solid fly ash,
The approximately 4 0 - p n grain designated “a” is similar to the pozzolan, slag, and large silica fume grains.
grain designated “a” in the previous figure, except that the (4) Components of the Groundmass
hydration rim here is much thicker and occupies about 213 of
the exposed surface. Incidentally, the brighter strip near the As indicated earlier, the first distinction in our morphological
lower right boundary of this grain is a thin zone of residual fer- classification of microstructural elements in hcp is the separa-
rite. Below grain “a” the smaller dark grain designated “b” is tion between distinct phenograins and groundmass. The
completely hydrated and now consists entirely of compact CSH groundmass comprises a significant portion of the area exposed
occupying the former position of a specific clinker grain. on any plane surface in hcp. We distinguish it from the pheno-
Clearly this is an end-member of the incompletely hydrated grains embedded in it by virtue of the smaller sizes of the indi-
solid phenograin category which has passed over into the cate- vidual particles that comprise it, and by virtue of the fact that
gory of completely hydrated solid phenograins. these particles are themselves embedded in interconnected pore
It is of interest to note that as early as 1969 William~on‘~ space of roughly the same size as the groundmass particles, the
observed by secondary electron SEM of fracture surfaces that whole exhibiting a distinctly cellular texture. The latter is
“a hydration product forms inside the anhydrous cement grains extremely important. One of the main reasons for making the
and forms a pseudomorph of the original cement grain.” It is primary distinction between phenograins and groundmass is the
quite evident from the micrographs he published that the “pseu- obviously different texture of the groundmass and its very
domorphs” are identical to the fully hydrated phenograins much greater local porosity.
described here. We have found the solid portion of the groundmass to be
Figure 7 also contains other phenograins. One of them is the composed of CSH, CH, and smaller amounts of calcium mono-
large striated grain designated “c”. This grain is composed sulfoaluminate hydrates, ettringite, and other phases.
entirely of CIS, but in a sense it can be considered a partly We recognize within the groundmass areas several different
hydrated phenograin. The visible striae represent two sets of geometrical components. These include a skeletal solid com-
polysynthetic twin crystals, preexisting in the original p-CIS. ponent, an amorphic solid component, and the pore space
Ordinarily these twins are not seen in the original C,S except itself.
after deliberate etching treatment. In the present case, the more Figures 8 and 9 portray these structural elements, along with
reactive material of the grain appears to have been removed by a few phenograins of types previously discussed.
hydration. What is left is considered to be an incompletely In Fig. 8, from a 3-d-old w:c 0.4 paste, the distinction
hydrated solid phenograin consisting of CIS and showing no between skeletal and amorphic components of the groundmass
noticeable hydration rim. is illustrated. The feature marked “a” is what we have termed a
Figure 7 also contains examples of CH-containing “other” skeletal component. It is very thin, high-aspect-ratio rib clearly
solid phenograins. The intermediate gray areas designated “d” forming part of the cellular structure of the groundmass. The
in Fig. 7 represent irregularly shaped deposits of CH dispersed feature marked “b” is what we have termed an amorphic com-
widely over the field. Another CH phenograin is the geometri- ponent. It is a broad, irregular mass that is clearly not a cellular
cally regular grain designated “e” in Fig. 6. rib. It is distinguishable by a generally lower aspect ratio than a
The existence of CH in phenograins does not, of course, pre- skeletal particle and is of sensibly “amorphic” (i.e., nonregu-
clude the existence of small CH particles in the groundmass, lar) character. Many amorphic particles appear “fuzzy” and
Fig. 10. (A) Backscatteredelectron micrograph of a 28-d-old paste specimen showing solid phenograins representing various patterns of hydration
(water/cement = 0.4). ( B ) Traces of the outlines of the individual grains discussed.
positions in a cement paste may have been nucleated in differ- material is often called ‘outerproduct’, but the term is impre-
ent temperature zones within the kiln. cise, as it must include not only products formed in what was
(4) The micrographs provide clear indications that a con- originally water-filled space, but also products that formed in
siderable volume of large pores (up to -5 p m in diameter) exist space initially occupied by the interstitial material or by the
in hcp. Pores of this size range are not represented (or are very smaller cement grains, the outlines of which can no longer be
much underrepresented) in published mercury intrusion pore distinguished. The term ‘undesignated product’ is preferable.”
size distributions of hcp.”-” Mercury intrusion porosimetry is In our opinion, the evident morphological distinction between
well known (a) to provide only an incomplete tally of the pore the groundmass and the phenograins provides the natural basis
space within hcp, a considerable fraction of the total volume for the appropriate classification, without invoking any genetic
being unaccounted for, and (b) to measure entry diameters or otherwise indeterminable characteristics.
rather than actual diameters of isolated spaces. If it is assumed (7) Similarly, the relationship between the present observa-
that the cellular structure of the groundmass is only partially tions and the classification of CSH into particle types described
interconnected in three dimensions and the interconnections are by one of us many years ago’ based on examination of fracture
relatively narrow, no necessary discrepancy exists. Quantitative surfaces at higher magnifications needs mention. It appears that
indications that this is so have been demonstrated by Scriv- Type I and Type I1 CSH particles are constituents of the
ener.” Unfortunately, appreciation of the limitations of mercury groundmass as presently identified, and the very fine and
intrusion porosimetry as a method of determining pore size dis- densely packed Type 111 particles represent a higher magnifica-
tributions is not universal, and many workers are unaware of tion view of the CSH constituents of phenograins. The Type IV
the significant volume of the multimicrometer voids in the cel- category, thought at the time to represent a separate class of
lular groundmass of ordinary hcp. inner product CSH, also appears to correspond to CSH constit-
In this context, a useful and nearly comprehensive discussion uents of phenograins.
of the complexity of the pore structure of hcp was provided
some time ago by Parrott.’x V. Conclusions
(5) The geometric details of the backscattered electron
images of hcp exhibited here are extremely complex, and this A reexamination of the morphology of hardened cement
complexity influences the nature of image analysis applications paste based on observations of polished surfaces using back-
that can be carried out on hcp. Using gray level differentiation, scattered SEM supplemented by EDXA of individual compo-
it is possible to determine relative areas of unhydrated phases, nents leads to the following picture:
to recover most of the CH, to measure the bulk areas of CSH (1) Microstructurally, hcp comprises two distinct kinds of
and other hydrated phases, and to measure the area of the visi- structural u n i t s d i s t i n c t grains (“phenograins”) set in an obvi-
ble pores. However, it is not feasible to differentiate between ously highly porous groundmass. The phenograins may be
the CSH component of the phenograins and the CSH in the superficially, partially, or fully hydrated clinker grains, distin-
groundmass, as their gray levels overlap each other. In this con- guishable crystals of calcium hydroxide, or filler particles in
text, the discussion by BoneniYis of interest. Feature analysis is some cements. The groundmass is seen to be cellular in charac-
not feasible for the groundmass components, and while the ter and to consist of CSH in either skeletal or amorphic form
phenograins may be treated as features in the image analysis embedded in intersecting pores.
sense, their complexity renders such analysis exceedingly ( 2 ) Phenograins representing partly hydrated cement grains
difficult. show great variation in extent of hydration from grain to grain
(6) The question of the relationship between the interpreta- in the same area. The geometric pattern that is developed of the
tion of hcp structure provided here and the “inner product”- hydrated material with respect to the residual unhydrated
“outer product” dichotomy propounded in the cement literature cement also varies widely; only sometimes does it take the
over the years is a vexing one. Taylor2’ observed that “the insitu expected form of a uniform shell of CSH surrounding an unhy-
hydration products have often been called ‘inner product’, but drated core.
this term may be criticized on the grounds that the apparent out- (3) The CSH in hydrated portions of phenograins displays
lines may lie within the true ones, and ‘late product’ may be a a uniform texture and a much lower effective backscatter coef-
better description.” With respect to CSH here described as ficient than any of the cement components from which it is
groundmass components, Taylor further observed that “this derived, making recognition easy. Further, on the scale at
December 1993 Microstructure of Hardened Cement Paste-A New Interpretation 2999
which backscatter detectors permit observations to be made ‘K. 0. Kjellsen, R . J . Detwiler, and 0. E. Gjorv. “Development of Micro-
(usually of the order of a few thousand magnifications or less), structures in Plain Cement Pastes Hydrated at Different Temperatures,” Cern.
Concr. R r s . , 21 [I] 179-89(1991).
this CSH appears to lack visible porosity. ‘‘C. S . Harlbut, Dana‘sManual ofMineralogy, 18th ed.; p. 486. Wiley, New
(4) A considerable volume of pore space in the range of York, 1971.
sizes up to -5 pm occurs in the groundmass and constitutes a “K. L. Scrivener, “The Use of Backscattered Electron Microscopy and Image
cellular structure. These pores are significantly coarser than the Analysis to Study the Porosity of Cement Paste”; pp. 1 2 9 4 0 in Pore Srrucrure
coarsest pores normally tallied in mercury intrusion pore size and Permeability of Cemenritious Materials, Proceedings of Materials Research
distributions of hcp. Mercury may not intrude into all of the cel- Society, Vol. 137. Edited by L. R. Roberts and J. P. Skalny. Materials Research
lular pores and records others only in terms of entry diameters. Society, Pittsburgh, PA, 1989.
”P. L. Pratt and A. Ghose, “Electron Microscope Studies of Portland Cement
Microstructures during Setting and Hardening”; in Technology in the 1990.7:
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