Professional Documents
Culture Documents
Control/Regulation
8 M 32 C
en / 19.04.2011 AA047729 1
Total Index C0.01
Control/Regulation C0
Total Index C0.01
Introduction Electrical Equipment C0.02
Table of contents C5.01
M20-M601C
The structure of the contents ensures that you will find the required spares very quickly
C5.05.05 nn.nn.nn
Chapter 7
External Documentation
- These documents reflect your actual engine equipment and are, therefore, not compatible with other or
similar engine plants.
- Possible modifications or additions to the catalogue due to conversions will be carried out on request by
our customer service.
3. Each engine must be treated separately stating its respective engine No.
Please find attached the required enquiry/order sheets.
4. For reasons of order handling each order must contain the following data:
M20-M601C
Procedure
Variant A
The damaged component with identification of measuring point must be identified on the engine or cable.
Next to the plug a metal plate with identification of the measuring point is fitted. Additionally, the measu-
ring point number is identified on the cable of the plug-in connection.
M20-M601C
Variant B
Here as well measuring point 8211.1 can be found. Procedure as described above.
Example B1
M20-M601C
A relay can be clearly identified by means of the drawing Junction Box 1. In this example K9
In the Electrical Equipment Engine C5.05.05.10.nn the component with stock No. 213 480 770 is easily
found by means of component identification K9.
Example B2
M20-M601C
Variant C
With the electric documents Sensoric Level Sensor Junction Box 1 / Alarm System
Level probe B7301 Water min. Measuring point No. 7301.
In the Electrical Equipment Engine C5.05.05.10.nn the component with stock No. 213 483 072 is easily
found by means of the measuring point No.7301.
Example C
M20-M601C
Variant D
Ordering a cable
If a cable has to be replaced, at least a measuring point or plug designation is to be safely identified.
By stating the engine number the part "cable loom" can be ordered.
Käufer/Buyer Empfänger/Consignee
(postalisch einwandfreie Anschrift) (genaue Warenempfänger-Anschrift) Liefertermin Erforderlicher Ankunftstermin
exact postal address exact addressee of consignee Date of Delivery (voraussichtliche Ankunftszeit)
Date of required arrival (eta)
M32
The following example ahows how to read the list of measuring points:
section number:
1. Letter Designation 2. Letter Function 3. Letter Value
1 Shutdowns
P Pressure A Alarm H High
2 Load Reductions
PD Diff. pressure I Indication HH High
3 Startpumps / Functions
High
4 Safety Relevant Alarms
5 Alarms T Temperature L Low
6 Dicare / Indication Q Volume LL Low Low
Noris Channel and
S Switch
information about the
V Viscosity
scale
section G Position
L Level
1. Shutdowns
MOD bus information: generally
Measuring point information
Noris-channel / Scale
no. finction supp. trigger sensor range Sensor- Fade Value Value
Alarm 1 Alarm 2 remarks
action description delay normal signal range Value failure Out Limit 1 Limit 2
(binary) (binary)
override (binary) (binary) (analog) (analog)
to be trigger
explanation if measuring points is suppressed value
overrideable when
MODbus addresses
kind of function delay time operation
(by alarm value
no. of measuring point system)
Note:
Suppressions and time delays as requested in the "list of measuring points" have to be executed inside the alarm system.
Anaolg signals for remote indicators have to be generated in the alarm system.
CM indicates that the DICARE software needs this measuring point for Condition Monitoring.
The Exhaust Gas Temperature Monitoring Diagramm is included in Part B of the measuring point list (part A = list of measuring point, part B = Exhaust Gas Tempersatur Diagram)
General explanations
1. Shutdowns
1106 PALL 290 kPa 0..600 kPa
Schmieröldruck
shutdown 500 kPa binary
lub.oil pressure
yes
1163 PALL
Schmieröldruck Getriebe
shudown binary from gearbox (not CAT supply)
lub. Oil pressure gearbox
yes
2. Load Reductions
1166 PAL
Schmieröldruck Getriebe from gearbox (not CAT supply)
Load Reduction binary
lub. oil pressure gearbox incuded in meas.point 9639
yes
1262 SA
Schmieröltemp. Getriebe from gearbox (not CAT supply)
Load Reduction binary
lub. Oil temp. Gearbox incuded in meas.point 9639
yes
1282 SA
Drucklagertemp. Getriebe from gearbox (not CAT supply)
Load Reduction binary
thrust bearing temp. Gearbox incuded in meas.point 9639
yes
8234 SA
common alarm exhaust gas temp. Monitoring common alarm
Load Reduction binary
load reduction included 8216, 8218, 8224 from alarm system
yes
9639 SA
common alarm gearbox common alarm
Load Reduction binary
load reduction included 1262, 1282, 1166 from gearbox to LESS
yes
1165 PAL
Schmieröldruck Getriebe
Start interlock binary from gearbox (not CAT supply)
lub. Oil pressure gearbox
NOT USED
9532.1 GI 0-110%
Füllungssignal / Fuel Rack Position signal for CPP-load control
Function 4-20mA
fuel rack position hardwired to CPP
9532.3 GI 0-110%
Füllungssignal / Fuel Rack Position signal for electronic governor
Function 0-10V
fuel rack position hardwired to electronic governor
9561 SI
Törnvorrichtung eingerückt
Start interlock binary
turning gear engaged
9581 SI
Propellersteigung / Kupplung eingerückt
Start interlock binary
propeller pitch / clucth enganged
9611 SA
Drehzahlschalter ausgefallen operator action is needed / see
Alarm 1s binary
rpm switch failure description
9671 SA
Störung Sicherheitsanlage operator action is needed / see
Alarm 1s binary
trouble at safety system description
9677 SA
Alarm Override activated 1s binary
has to be recorded by alarm system
5. Alarme
CM 1105 PAL 320 kPa 0..1000kPa channel: 01 21 / scale: 01
Schmieröldruck order to reduction
Alarm / Dicare 500 kPa 4-20 mA
lub. Oil pressure 30009 13009 analog / used for Alarm + Dicare
70% from
1251.1 QAH : 1 evaluation unit for
Ölnebelkonzentration im Kurbelraum - Vorlarm 1251
1251,/.1 ,/.2, 1253, 9631,
Pre-Alarm oil mist concentration in crankcase - prealarm < 2% binary hardwired to alarm system
8212.1 to
TAHH <n-min 0..720°C
8212.8 alarm from exhaust gas temp.
see
Abgastemperatur absolut nach Zylinder 1 bis 8 from exhaust System, has to be created in the
diagram
Alarm exhaust gas temp. Absolute after cyl. 1 to 8 16s gas temp. EGTS /
System see diagram
8213.1 to
TAHH <n-min 0..720°C
8213.8 alarm from exhaust gas temp.
Abgastemperatur Mittelwert nach Zylinder 1 bis 8 see
from exhaust System, has to be created in the
exhaust gas temp. Deviation from mean average diagram
Alarm 16s gas temp. EGTS /
cyl. 1 to 8
System see diagram
9406 SA
Abschalter der Schmierölreservepumpe
Alarm 1s binary NC-contact
switch off lub. Oil stand-by pump
extern (yard supply)
9507 SA
Alarmunterdrückung 7201 + 2229
Alarm binary hardwired to alarm system
alarm suppression 7201 + 2229
9615 SA
Störung elektronischer Drehzahlregler (minor alarm) hardwired to alarm system
Alarm 1s binary
trouble at electronic speed governor (minor alarm) from RE cabinet
9627 SA
Ausfall FCT Steuerung hardwired to alarm system
Alarm 1s binary
FCT control failure external from FCT control box
9751.1 SA
Spannungsausfall am Ladelufttemperaturregler NC-contact / extern
Alarm 1s binary
voltage fail at charge air temp. Controller hardwired to alarm system
9771 SA
Spannungsausfall am Frischwasservorwärmgerät NC-contact / extern
Alarm 1s binary
freah water prheater voltage failur hardwired to alarm system
0..40000
CM 9429 NI channel: 01 38 / scale: 100
min-1 analog
Turboladerdrehzahl
<33780 used for FCT-control (4-20mA)
DICARE / Indication turbocharger speed 4-20mA /
min-1 30043 13043 and Indication (0-10V)
0-10V
9531 SI 0..110 %
Motorbelastung zu groß contact closed at > 100 % at n_rated
Indication binary
engine overload at rated speed hardwired to CPP system
Exhaust G as E n g in e g ro u p 1
T e m p . (°C )
REDUCT. 570 8 2 3 1 a b s o lu te a la rm tu rb o c h a rg e r in le t 570
ZONE REDUCT.
8216 8 2 1 8 a b s o lu te re d u c tio n e a c h c ylin d e r ZONE
8 2 1 6 d e via tio n o f m e a n va lu e (+ 1 0 0 °C ) 8216
520 8 2 1 2 a b s o lu te a la rm e a c h c ylin d e r 520
8 2 1 3 d e via tio n o f m e a n va lu e (+ 8 0 °C )
8 2 1 6 d e via tio n o f m e a n va lu e (+ 8 0 °C )
ALAR M
8 2 1 3 d e via tio n o f m e a n va lu e (+ 6 0 °C )
ZONE 470 8 2 2 4 re d u c tio n a la rm 470 ALAR M
8213 8 2 2 1 a la rm tu rb o - tu rb o c h a rg e r o u tle t ZONE
c h a rg e r o u tle t 8213
420 AVERAG E VALUE
420 420
420
ALAR M
ALAR M ZONE
ZONE 8213
8213 370 8 2 1 3 d e via tio n o f m e a n va lu e (- 6 0 °C ) 370
8 2 1 3 d e via tio n o f m e a n va lu e (- 8 0 °C )
8 2 1 6 d e via tio n o f m e a n va lu e (- 8 0 °C )
320 8 2 1 6 d e v ia tio n o f m e a n v a lu e (- 1 0 0 °C )
320 REDUCT.
ZONE
REDUCT.
8216
ZONE
8216 270 270
220 220
170 170
25 50 75 100
E n g in e P o w e r (% )
No. E x h a u s t g a s te m p e ra tu re s e n g in e p o w e r 2 5 % e n g in e p o w e r 1 0 0 %
8212 a la rm o f e a c h c yl. A b s o lu te 510 °C 510 °C
8213 d e v ia tio n o f m e a n a ve ra g e v a lu e a la rm (c yl.) 3 4 0 °C / 5 0 0 °C 3 6 0 °C / 4 8 0 °C
8216 d e v ia tio n o f m e a n a ve ra g e v a lu e re d u c t. a la rm (c yl.) 3 2 0 °C / 5 2 0 °C 3 4 0 °C / 5 0 0 °C
8218 re d u c tio n a la rm o f e a c h c yl. A b s o lu te 530 °C 530 °C
8221 a la rm o f tu rb o c h a rg e r o u tle t 510 °C 400 °C
8224 re d u c tio n a la rm o f tu rb o c h a rg e r o u tle t 530 °C 430 °C
8231 a la rm o f tu rb o c h a rg e r in le t 550 °C 570 °C
list of measuring points PART B 1.00.1-09.64.00-13 Order no. 261 096 Date: 30.06.2010
Rev.: 0
VIKING 35 Propulsion Panel C5.05.04.20.21.18
Regulateurs Europa
Regulateurs Europa
These instructions have been compiled to assist personnel responsible for the operation and
maintenance of equipment manufactured by Regulateurs Europa.
Care has been taken to ensure that the equipment has been accurately represented, but it
should be appreciated that, with the continued progress of design and the diversity of
application, certain items may differ in detail.
It should be noted that these instructions are issued for general information.
Whilst reserving the right to make any alteration in design which they may consider
advisable, the manufacturers absolve themselves from making any such alteration
retrospective.
In addition to the information given herein, practical advice and assistance are always
available from our Service Department.
9300AA Roden,
Netherlands
ER509/890
Page 1 of 142
1. OVERVIEW OF SYSTEM
d) The teeth/markers per revolution being automatically set up on engine type selection.
e) Six sets of dynamics selected on speed pickup in use and digital inputs.
k) Three load variable gain functions applied to any combination of the proportional,
integral and derivative terms.
l) Three speed variable gain functions applied to any combination of the proportional,
integral and derivative terms.
o) Load balance offset analogue input to create a difference in KW Load between the two
main engines.
r) KWatt command analogue output 4-20 mA to allow loadsharing with auxiliary engines.
u) Three speed level and two load level digital outputs with adjustable hysteresis.
ER509/890
Page 2 of 142
2. CALIBRATION
On start up a ‘Use CCF Parameters’ and a Save will need to be carried out to set all the preset
menu parameters. The save must be performed without pickup signals being present. The
Viking will need to be powered off and on after the save to use all of the parameters correctly.
ER509/890
Page 3 of 142
3. INPUTS
DIGITAL IP DIGITAL IP
CHANNEL DESCRIPTION
‘ON’ ‘OFF’
1 Combinator speed setting 1
2 Combinator speed setting 2
3 Fi-Fi speed setting
4 Boost pressure
5 Start air pressure
6 Fuel rack position
7 kW load
8 Load balance offset
To get correct input after configuring each channel, the calibration for each channel are needed.
Following are steps to calibrate each channel
1) Input 4mA (if input channel configure to current) or 0V (if input channel configure to
current) to channel x.
2) Go to Display menu Hardware > Analogue > Inputs > Channel A > Raw Value
and read the value from channel x.
3) Go to Edit menu Hardware > Analogue > Inputs > Channel A > Calibration >
Current if input is current or Hardware > Analogue > Inputs > Channel A >
Calibration > Voltage > 0-5V / 0-10V if input is voltage and type read value into
items Raw Value x 4mA or Raw Value x 0V.
4) Input 20mA (if input channel configure to current) or 5V /10V (if input channel
configure to current) to channel x.
5) Go to Display menu Hardware > Analogue > Inputs > Channel A > Raw Value of
Display menu and read the value from channel x
6) Go to Edit menu Hardware > Analogue > Inputs > Channel A > Calibration >
Current if input is current or Hardware > Analogue > Inputs > Channel A >
Calibration > Voltage > 0-5V / 0-10V if input is voltage and type read value into
items Raw Value x 20mA or Raw Value x 5V / Raw Value x 10V.
7) Repeat steps 1 to 6 for all 8 channels.
8) Go to Configuration > General of Edit menu and highlight ‘Save All Edited Data’ by
click second column (‘Value’ column) of ‘Save All Edited Data’.
9) Press ‘Save’ button
The red LED will light up. The calibration data will be saved after red LED turned off. If red LED
does not turn on repeat step 3 and 4.
The analogue input sensor healthy status can be checked by selecting appropriate status in A x
TX Check Status (in Edit menu Hardware > Analogue > Inputs > Channel A >TX Fail Range
ER509/890
Page 4 of 142
> Current if input is current or Hardware > Analogue > Inputs > Channel A >TX Fail Range >
Voltage > 0-5V / 0-10V if input is voltage). There are 4 choice
Note : 1) ‘Check input sensor fail on high value’ means that channel x TX fault will be
reported if input value is above Ax Check High (in Edit menu Hardware >
Analogue > Inputs > Channel A >TX Fail Range > Current if input is current or
Hardware > Analogue > Inputs > Channel A >TX Fail Range > Voltage > 0-5V /
0-10V if input is voltage).
2) ‘Check input sensor fail on high value’ means that channel x TX fault will be
reported if input value is below Ax Check High (in Edit menu Hardware >
Analogue > Inputs > Channel A >TX Fail Range > Current if input is current or
Hardware > Analogue > Inputs > Channel A >TX Fail Range > Voltage > 0-5V /
0-10V if input is voltage).
3.2.3 Display
The Hardware > Analogue > Inputs >Channel A>Raw Value menu provide permanent
display of the analogue input raw value. The Hardware > Analogue > Inputs > Current Scaled
Value and Hardware > Analogue > Inputs > Current Measured Value menu provide
permanent display of the analogue input scaled and measured value in real world unit according
to the appropriate calibration data in Edit menu.
These values are unaffected by user forced values (via the Edit menu) or software forced values
(under transducer failed conditions) and as such may not represent the parameter values
currently being processed by the application software.
The parameter values currently being processed by the application software are displayed in
Hardware > Analogue > Inputs >Channel A> Scaled Value or within the appropriate areas of
the Display menu, as described elsewhere in this manual.
ER509/890
Page 5 of 142
3.4 Expanded Digital Inputs 17 to 32
ER509/890
Page 6 of 142
4. OUTPUTS
CHANNEL DESCRIPTION
1 Engine speed 1
2 Engine speed 2
3 PID speed controller position
4 Actuator position
5 Least fuel limiter position
6 Available load
7 Ramped setspeed
8 Load setpoint
To get correct output after configuring each channel, the calibration for each channel are
needed. Following are steps to calibrate each channel
1). Go to Edit menu Hardware > Analogue > Outputs > Channel A > Force and force
0.0% for channel x
2). Measure channel x output.
3). If measured value is not 4mA (if output is configured to be current) or 0V(if output is
configured to be voltage), go to Edit menu Hardware > Analogue > Outputs >
Channel A > Calibration > Current or Hardware > Analogue > Outputs > Channel A
> Calibration > Voltage > 0-5V / 0-10V and adjust the value in Raw Value x 4mA or
Raw Value x 0V until measured value read 4mA or 0V.
4) Go to Edit menu Hardware > Analogue > Outputs > Channel A > Force, force
100.0% for channel x
5) Measure channel x output.
6) If measured value is not 20mA (if output is configured to be current) or 5V / 10V(if output
is configured to be voltage), go to Edit menu Hardware > Analogue > Outputs >
Channel A > Calibration > Current or Hardware > Analogue > Outputs > Channel A
> Calibration > Voltage > 0-5V / 0-10V and adjust the value in Raw Value x 20mA or
Raw Value x 5V / Raw Value x 10V until measured value read 20mA or 5V / 10V.
7) Repeat steps 1 to 6 for all channels.
8) Go to Configuration > General of Edit menu and highlight ‘Save All Edited Data’ by
click second column (‘Value’ column) of ‘Save All Edited Data’.
9) Press ‘Save’ button
The red LED will light up. The calibration data will be saved to flash after red LED turned off. If
red LED does not turn on repeat step 8 and 9.
ER509/890
Page 7 of 142
9 Unused Unused
10 Unused Unused
11 Unused Unused
12 Unused Unused
13 Unused Unused
14 Unused Unused
15 Unused Unused
16 Unused Unused
ER509/890
Page 8 of 142
5. SPEED MEASURING
Speed measuring is by two speed pickups: Master and Slave. The primary speed pickup is the
master.
Software configuration for the number of teeth / markers being sensed by each pick-up is
achieved in the Configuration > Engine Types > Selection menu through Viking Vision or the
handheld programmer.
Note:- If any changes are made to the engine types or a new type is selected a full save is
required to allow these changes to be initialised prior to use.
i.- The master speed pick-up, number 1, is located on the load side of a coupling
(gearbox or generator) and provides a low frequency signal, sensing 3,4 or 9 markers.
ii.- The slave speed pick-up, number 2, is located on the engine side of the coupling and
provides a high frequency signal, sensing flywheel teeth.
If a pick-up speed signal is lost while the other pick-up is in use the ‘pickup X fail’ alarm will be
initiated and the general alarm output will be de-energised.
If the master pick-up is in use and its speed signal is lost the slave is automatically selected.
The ‘pickup 1 fail’ and ‘pickup change’ alarms will be initiated and the general alarm output will
be de-energised. Reversion back to use of the master speed pick-up signal will be attempted
after reset alarm input or fault reset input (pulse) is energised
If the master pick-up is in use and the slave speed signal is lost the ‘pickup 2 fail’ alarm will be
initiated and the general alarm output will be de-energised
If both pick-up speed signals are lost the ‘pickup fault’ alarm will be initiated and the general
alarm output and the major alarm output will be de-energised. As the Viking can no longer
perform speed control the engine will be either shutdown, for a non-ballhead actuator or backup
governing will takeover, for a ballhead actuator).
If a difference in speed of greater than 2 rpm is measured between speed inputs, the software
automatically selects the highest measured speed as the one for use. In this instance the
message Warning will be displayed in the Pickup Change alarm menu item and the governor
fault output will be energised. This functionality can be disabled via the Change Over Enable
menu item in the Pickups menu. Setting this to Disabled prevents a change of pickups on a 2
RPM speed difference.
NOTE:-
a. No pickup change will occur below Running Speed to prevent changes caused
by one pickup seeing a signal prior to the other pickup.
b. A change over will always occur, even if disabled, if the alternate pickup is seen
above Run RPM when the main pickup has not been seen.
The Engine Status menu will display the messages Pickup 1 or Pickup 2 in the Pickup In Use
menu item to indicate the speed pickup in use.
It is possible to disable the master pickup so that only the slave pickup is used by setting the
Pickup 1 Enable menu item in the Hardware menu to Disable. Setting this menu item to Enable
will enable the master pickup.
During stop, stationary and starting conditions the parameters in the Dynamics SFL menu are
applied, regardless of the pickup in us]
ER509/890
Page 9 of 142
5.2 Speed Pickup Selection Override
The selection of the speed pickup can be overridden via the slave pick-up select digital input to
ensure the slave speed pickup is used.
With the engine stationary and slave pick-up select input energised pickup 2 will be displayed as
in use. If there is a problem with the slave speed signal such that when the engine is cranked
no signal is generated, rotation detected on the master speed signal will initiate the pickup 2 fail
– no signal and ‘pickup fault’ alarms.
With the engine running, both speed signals healthy and pickup 1 in use, energising the slave
pick-up select input will achieve pickup 2 in use without initiating a pickup change alarm. While
these conditions are maintained the pickup 1 fail – no signal alarm is inhibited. Should the
slave speed signal be lost the pickup 2 fail – no signal alarm and the ‘pickup fault’ alarm will be
initiated, regardless of pickup 1 status.
With the engine running and pickup 2 fail – no signal alarm active, pickup 1 will be in use.
Energising the slave pick-up select input will achieve ‘pickup fault’ alarm initiation.
With the engine running, both speed signals healthy and the slave pick-up select input
energised, pickup 2 will be in use. De-energising the slave pick-up select input will achieve
pickup 1 in use and pickup change alarm initiation.
ER509/890
Page 10 of 142
6. START UP AND INITIAL RUN-UP
Backup governing is supported when a ballhead actuator is fitted and the Actuator Type item of
Configuration > Engine Types > Type X (x = selected type) is selected to either Bhd: Nrml or
Bhd: Rvrs.
With the system arrangement supporting backup governing, the Viking ‘run on ballhead’
condition is initiated should any of the following alarm conditions become active, as it would not
be possible for the Viking to perform the governing function:
On achieving the Viking ‘run on ballhead’ condition control signals are driven as follows:
1.- Viking fuelling rate signal is driven to min or max mA (dependant on actuator mode).
2.- Viking stop output is maintained de-energised state (run state)
3.- Viking run on ballhead output is de-energised
4.- This unit is forced into droop mode
The above conditions are also achieved on the failure mode of a Viking power supply or
processor problem.
While the Viking is healthy the speed setting of the backup governor should be set outside of the
normal setspeed range of the Viking, high or low speed (dependant on actuator mode). If the
Viking ‘run on ballhead’ condition is achieved on a running engine, the ballhead actuator
arrangement enables the backup governor to take over speed governing when the Viking
fuelling rate is driven to min or max mA (dependant on actuator mode). The engine speed can
subsequently be modified manually through the backup governor speed setting.
The Viking ‘run on ballhead’ condition and the Ballhead alarm can be clears when the above
initiating alarms are successfully reset.
ER509/890
Page 11 of 142
6.2 Actuator Mode
When backup governing is not supported a non ballhead actuator is fitted and the Actuator Type
item of Configuration > Engine Types > Type X (x = selected type) is selected to Non Bhd. In
this condition normal acting actuator mode is always processed.
The backup governing function can be implemented in either normal acting actuator mode or
reverse acting actuator mode.
If there is a requirement for the engine to run at low speed when the Viking ‘run on ballhead’
condition is achieved then normal acting actuator mode should be implemented.
A normal acting ballhead actuator is fitted and the Actuator Type item of Configuration >
Engine Types > Type X (x = selected type) is selected to Bhd: Nrml.
Under healthy Viking running the Viking produces a low mA fuelling rate signal for a low fuel
demand and the actuator drives the fuel racks to low fuel delivery, with <80mA achieving
actuator output position 0. The backup governor speed setting will be set below the normal
speed setting range of the Viking.
When Viking ‘run on ballhead’ condition is achieved the Viking fuelling rate signal is reduced
towards 80mA, causing fuel delivery to be reduced towards minimum. As the engine speed falls
below the backup governor speed setting the ballhead arrangement enables the backup
governor to take over fuel control and speed govern, initially at low speed.
If there is a requirement for the engine to run at high speed when Viking ‘run on ballhead’
condition is achieved then reverse acting actuator mode should be implemented.
A reverse acting ballhead actuator is fitted and the Actuator Type item of Configuration >
Engine Types > Type X (x = selected type) is selected to Bhd: Rvrs.
Under healthy Viking running the Viking produces a low mA fuelling rate signal for a high fuel
demand and the actuator drives the fuel racks to high fuel delivery, with <80mA achieving
actuator output position 10. The backup governor speed setting will be set above the normal
speed setting range of the Viking.
When Viking ‘run on ballhead’ condition is achieved the Viking fuelling rate signal is reduced
towards 80mA, causing fuel delivery to be increased towards maximum. As the engine speed
increases above the backup governor speed setting the ballhead arrangement enables the
backup governor to take over fuel control and speed govern, initially at high speed.
A reverse acting ballhead actuator requires an independent stop signal to achieve an engine
stop.
ER509/890
Page 12 of 142
6.3 Viking Power Up Conditions
In a system supporting back-up governing, it is possible for the engine to be running when the
Viking is powered up.
In a system supporting back-up governing, the ‘ballhead on power up’ alarm is initiated if engine
rotation is detected on Viking power up.
If no stop has been applied and the actuator wirebreak and pickup fault alarms have remained
healthy, energising the reset alarm input or fault reset input (pulse) will clear the ‘ballhead on
power up’ alarm (and the Viking ‘run on ballhead’ condition). This action will initiate a bumpless
transfer of governing from backup to Viking. The backup governor speed setting should be set
out of the Viking speed control range before the reset is applied.
On the instant of the reset the Viking ramped setspeed will be set to the measured engine
speed. The Viking setspeed control functions will then be processed and the setspeed may be
modified according to the setspeed mode and associated parameter settings.
If the engine is running and backup governing is not supported the Viking will initially
apply the (normal) start fuel control function then process engine governing in accordance
with the current setspeed mode and system status.
The Engine Status item in Display > Engine Status > This Engine menu will indicate
Running.
If the engine is running and backup governing is supported (and a stop is not applied to
the Viking), the backup governor will initially maintain control of engine fuelling.
The Engine Status item in Display > Engine Status > This Engine menu will indicate
Ballhead
If the engine is stationary and the Viking ‘run on ballhead’ condition is not achieved the
Viking will process engine start interlocks to determine the available to start condition.
The Engine Status item in Display > Engine Status > This Engine menu will indicate
either Start Block or Available.
If the engine is stationary and the Viking ‘run on ballhead’ condition is achieved the
ballhead alarm will need to be successfully reset before the Viking will process an engine
start.
The Engine Status item in Display > Engine Status > This Engine menu will indicate
Ballhead.
ER509/890
Page 13 of 142
6.4 Standby Conditions
While all Viking start interlock conditions are clear, the Viking available to start condition is
achieved and the start fuel function will be processed on detection of engine rotation.
Engine Status item in Display > Engine Status > This Engine = Available.
Start Block item in Display > Engine Status > This Engine = 0.
Fuel Limitation item in Display > Engine Status > This Engine = SFL.
The following interlock is overridden while the current speed setting mode is emergency start
mode:
While a start interlock is active the start block condition is achieved, indicated as follows:
Engine Status item in Display > Engine Status > This Engine = Start Block.
Start Block item in Display > Engine Status > This Engine = sum of bitmap values.
Appropriate items in Display > System > Start Interlocks = Active.
Fuel Limitation item in Display > Engine Status > This Engine = Start Block
While the Start Block condition is achieved the Viking will maintain setspeed at Start Control
Speed item value and fuelling rate at actuator position 0. A Viking start control sequence will not
be initiated on detection of engine rotation, the Start Process item will maintain Dormant.
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6.5 Start Interlock Outputs
The Viking provides two outputs for use by the external system in the control of engine starting:
The start enable output is normally de-energised and will be energised to enable a start while
the Viking available to start condition is achieved
The Run on ballhead output is energised while the Viking is able to perform speed governing.
The output will be de-energised while the Viking ‘run on ballhead’ condition is active.
By failure mode, the output will de-energise on power supply or Viking failure.
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6.6 Start Fuel Control Function (Normal)
Editable parameters associated with the start fuel control function are presented in the Edit >
System > Start Control menu.
Status parameters associated with the start fuel control function are presented in the Display >
System > Start Control menu.
The start fuel control function achieves engine acceleration from an adjustable low level speed
to idle speed by processing speed governing according to a pre-defined set of ramp rates. The
ramp rates should be set up such that acceleration is achieved with minimal smoke emissions.
Engine starting performance also depends on start air pressure. The Viking measurement of
start air pressure is displayed as a % value in Start Air Pressure item. The analogue input is
scaled such that:
The Start Air Level item provides an adjustable start air pressure threshold, the Start Air
Hysterisis item provides adjustable hysterisis of the status switching. When the measurement
falls below the threshold for Start Air Fall Delay period Start Air Status item displays Low. When
the measurement rises above the threshold + hysterisis for Start Air Rise Delay period the Start
Air Status item displays High.
Engine starting performance also depends on engine temperature. The engine is considered
hot once idle speed has been achieved and for Hot Start Period from a stop initiation, during
which the Start Temp Status item displays Hot Engine, after this period Start Temp Status
displays Cold Engine.
While the Viking available to start condition is not achieved the Start Process item displays
Dormant, the Viking fuelling rate is maintained at actuator position 0.
If a stop condition is achieved during the start process, or the engine speed stalls to 0rpm during
the setspeed ramping phase, the start process is reset.
While the engine is stationary, the Viking available to start condition is achieved and the current
speed setting mode is not emergency mode, the Start Process item displays Norm-Stationary.
The Viking setspeed is held at Start Control Speed item value. To assist engine starting the
Viking fuelling rate is set to Start FL Stationary item actuator position if the start air pressure is
low or the engine is cold. Otherwise the Viking fuelling rate is maintained at actuator position 0.
On detection of engine rotation the Start Process item displays Norm-Rotating. To assist engine
starting the Viking fuelling rate is set to Start FL Rotating item actuator position if the start air
pressure is low or the engine is cold. Otherwise the Viking fuelling rate is maintained at 0
actuator position.
While Start Process item displays Norm-Rotating and the measured engine speed is below
Firing RPM the Viking setspeed and fuelling rate are maintained as defined above. When the
measured engine speed exceeds Firing RPM the Viking fuelling rate is set to Start FL Rotating
item actuator position (regardless of start air pressure or engine temperature).
When the measured engine speed exceeds Start Control Speed the Start Process item displays
Norm-Ramping and the normal start fuel limit is removed to enable speed governing
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While Start Process item displays Norm-Ramping:
i.- The Viking setspeed is ramped from Start Ctrl Speed to Idle Speed according to the
ramp rates Start Ramp 1 / s, Start Ramp 2 / s, and Start Ramp 3 / s items. The
speed level at which the applied ramp rate changes is defined by R1 / R2 Speed
and R2 / R3 Speed items.
ii.- Speed governing processes the dynamic parameters in Control > Control Gains >
S.F.L Dynamics menu.
iii.- Torque fuel limitation functions TFL1 and TFL2 and the boost fuel limitation function
are inhibited.
On a successful start attempt the engine speed will achieve idle speed. The start fuel control
function is released and the Start Process item displays Dormant.
The set speed is held at Idle Speed item in Edit > Speed Setting > General for the duration of
Idle Hold Period item value in System > General menu.
On completion of the idle hold period the Viking setspeed is defined by the current speed setting
mode.
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6.7 Emergency Start Functions
The emergency start functions are active while the current speed setting mode is emergency
start mode. The currently active speed setting mode is indicated in the Speed Setting Mode
item in Engine Status > This Engine.
While the engine is stationary the stop latch timer is inhibited, inhibiting a Stop start interlock that
may have been resulting from an earlier stop (pulsed) input. Note that Viking Running, Ballhead
Governor and Shutdown start interlocks operate as normal.
While the Viking available to start condition is not achieved the Start Process item displays
Dormant, the Viking fuelling rate is maintained at actuator position 0.
While the engine is stationary, the Viking available to start condition is achieved and the current
speed setting mode is emergency mode, the Start Process item displays Emergency and the
normal start fuel control function is overridden. The Viking setspeed is held at Idle Speed item
value in Speed Setting > General menu and the Viking fuelling rate is set to Emerg Start Fuel
item value in Control > Fuel Control > Fuel Limits > Start menu.
The stop latch timer is enabled when the Viking speed measurement detects engine rotation.
Any subsequent stop (pulse) input will latch a stop condition for the duration of the stop timer as
normal, or until the engine is again stationary in emergency start speed setting mode.
The idle hold period is bypassed. Immediately after achieving Idle Speed on starting, the
demand setspeed is set to Emergency Speed value in Speed Setting > General menu.
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6.8 Engine Running
On entering a digital speed setting mode the current demand setspeed maybe maintained, or
maybe ramped to a predefined speed, depending on the mode. Should a maintained setspeed
be outside of the new speed range defined by the Minimum Setspeed and Maximum Setspeed
parameters in the appropriate Speed Setting sub menu, the setspeed will be ramped to the new
limit.
If the digital speed setting mode accommodates raise and lower speed digital inputs, the
demand setspeed can be adjusted within the range, when not ramping to predefined speeds
where applicable.
On entering an analogue speed setting mode the demand setspeed will be defined by the
analogue speed setting input and the ramped setspeed will ramp to meet this.
In an analogue speed setting mode the demand setspeed can be adjusted between the Min
Setspeed / rpm and Max Setspeed / rpm parameters in the appropriate Speed Setting sub
menu.
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7. SPEED SETTING
At switch on the ramped setspeed is initialised to an rpm value appropriate to the conditions
detected to accommodate the use of a mechanical ‘ballhead backup’ actuator:
Should the engine be running, ramped setspeed will be initialised to the Viking engine
speed measurement.
Should the engine be stationary, ramped setspeed will be initialised to Start Control
Speed item value in System > Start Control menu, awaiting start up.
The speed setting mode is initialised to Remote: Speed Setting Active mode.
The currently active speed setting mode is indicated in the Speed Setting Mode item in Engine
Status > This Engine.
The currently active speed setting mode is indicated on the Viking LED display module in the
format:
,S, , ,X,
Where:
S: is a constant denoting the display of current speed setting mode
X: is a value 0-8 representing speed setting modes (in brackets above)
The active speed setting mode will not change while the Start Process item in System > Start
Control menu displays Norm-Ramping
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7.2.1 Local Mode
Local mode is achieved by energising local mode select input while the circuit breaker closed
input is not energised.
Local mode output is energised while in local mode. No other speed setting mode can be
achieved while in local mode with local mode select input maintained energised.
While in local mode the demand setspeed is modfiied by local mode – raise and lower speed
inputs. Setspeed adjustment limits and ramp rates specific to local mode are defined in Speed
Setting > Local Mode menu.
Droop speed control is always processed while in local mode. The Local Droop % items in
Control > Control Gains > Dynamics 1 and Dynamics 2 menu’s apply while Dynamics 1 or 2
are in use.
When local mode select input is de-energised (while current speed setting mode is local mode)
the mode falls into provisional default SSactive mode, when any mode can be achieved if
selected. SSactive mode will be achieved after 2 seconds.
Remote: Emergency Start (emergency) mode is achieved by energising emergency start mode
select input while the engine is available to start, the current speed setting mode is any remote
mode and local mode select input is not energised.
Standby, starting and running functions are affected while emergency mode is active. See other
sections for detail.
While the engine is stationary, emergency mode will be overridden by local mode if local mode
select input is energised (or by generator mode should the circuit breaker input be energised).
When the initial ramp to demand setspeed has been achieved, the demand setspeed can be
modified by generator mode – raise and lower speed inputs. Setspeed adjustment limits and
ramp rates specific to emergency mode are defined in Speed Setting > Emergency Mode
menu.
While the engine is running, emergency mode will be overridden by local mode if local mode
select input is energised or generator mode if circuit breaker input or generator mode select
input are energised.
When emergency start mode select input is de-energised (while current speed setting mode is
emergency mode) the mode falls into provisional default SSactive mode, when any mode can
be achieved if selected. SSactive mode will be achieved after 2 seconds.
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7.2.3 Remote: Speed Setting Active Mode
Remote: Speed Setting Active mode (SSactive) mode is the default remote mode.
Provisional default SSactive mode is achieved when local mode select input is de-energised,
circuit breaker closed input is not energised and no remote mode select inputs are energised.
Provisional default SSactive mode can also be achieved by energising SSactive mode select
(pulse) input while the current speed setting mode is Remote: Constant Speed mode.
Provisional default SSactive mode conditions are required to be maintained for 2 seconds
before SSactive mode is achieved. SSactive mode output is energised while in SSactive mode.
While in SSactive mode the demand setspeed is modified by SSactive mode – raise and lower
speed inputs. Setspeed adjustment limits and ramp rates specific to SSactive mode are defined
in Speed Setting > SS Active Mode menu.
All local and remote modes can be achieved from SSactive mode (provisional or achieved).
The lower priority remote modes have no stated order of precedence. When in SSactive mode
(provisional or achieved), the order of assessing selection of lower priority remote modes is as
follows:
1.- Remote: Combinator Control Mode – station 1
2.- Remote: Combinator Control Mode – station 2
3.- Remote: Bridge Control Mode
4.- Remote: Fi-Fi Pump Control Mode
5.- Remote: Constant Speed Mode (pulse selection)
Remote: Constant Speed (const speed) mode is achieved by energising const speed mode
select (pulse) input while the current speed setting mode is Remote: Speed Setting Active
mode.
While in const speed mode demand setspeed is fixed at Rated Speed rpm value in Speed
Setting > General menu, with no external adjustment of setspeed possible. Ramp rates
specific to const speed mode are defined in Speed Setting > Cont Speed Mode menu.
Adjustment of the Rated Speed rpm parameter value while in const speed mode will initiate a
ramp to the new value
Local mode, generator mode, emergency mode and SSactive mode can be achieved from const
speed mode.
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7.2.5 Remote: Generator Mode
Remote: Generator (generator) mode is achieved when circuit breaker closed input energises
while the current speed setting mode is any other remote mode.
Generator mode can also be achieved by energising generator mode select input while the
current speed setting mode is any remote mode (except emergency mode when engine
stationary) and local mode select input is not energised.
On achieving generator mode, demand setspeed is set to Rated Speed rpm value in Speed
Setting > General menu. If circuit breaker closed input is not energised the CB Offset Speed
rpm value in Speed Setting > Generator Mode menu will be added to the demand setspeed. If
bus tie closed input is not energised the BT Offset Speed rpm value in Speed Setting >
Generator Mode menu will also be added to the demand setspeed. The offsets may be
positive or negative rpm values. Note that the demand setspeed will be limited to the generator
mode setspeed adjustment limits.
When not ramping to achieve a demand setspeed, demand setspeed can be modified by
generator mode – raise and lower speed inputs. Setspeed adjustment limits and ramp rates
specific to Generator mode are defined in Speed Setting > Generator Mode menu.
Should either circuit breaker or bus tie status change while generator mode is maintained a
ramp to the updated demand setspeed (Rated Speed rpm + offsets according to breaker status)
will be initiated:
Local mode and emergency mode can be achieved while in generator mode when circuit
breaker closed input de-energised.
When both circuit breaker closed input and generator mode select inputs are de-energised
(while current speed setting mode is generator mode) the mode falls into provisional default
SSactive mode, when any mode can be achieved if selected. SSactive mode will be achieved
after 2 seconds.
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7.2.6 Remote: Bridge Control Mode
Remote: Bridge Control (bridge) mode is achieved by energising bridge mode select input while
the current speed setting mode is Remote: Speed Setting Active mode.
Demand setspeed is fixed at the appropriate above rpm value, with no external adjustment
possible. Ramp rates specific to bridge mode are defined in Speed Setting > Bridge Control
Mode menu.
Adjustment of the Clutch-in Speed rpm parameter value or the Bridge Speed rpm value while in
use in Bridge Control (bridge) mode will initiate a ramp to the new value
Should clutch engaged input status change while bridge mode is maintained, setspeed will ramp
to the appropriate above rpm value.
Local mode, generator mode and emergency mode can be achieved while in bridge mode with
bridge mode select input maintained energised.
When bridge mode select input is de-energised (while current speed setting mode is bridge
mode) the mode falls into provisional default SSactive mode, when any mode can be achieved if
selected. SSactive mode will be achieved after 2 seconds.
While in combi1 mode the demand setspeed is defined by combinator speed setting 1 input.
Speed setting input scaling and ramp rates specific to combi1 mode are defined in Speed
Setting > Combi1 Mode menu.
Should a combi1 setspeed transducer failure alarm be active the demand setspeed will be
forced to the Min Setspeed / rpm value in Speed Setting > Combi1 Mode menu while in
combi1 mode.
Local mode, generator mode and emergency mode can be achieved while in combi1 mode with
combinator 1 mode select input maintained energised.
When combinator 1 mode select input is de-energised (while current speed setting mode is
combi1 mode) the mode falls into provisional default SSactive mode, when any mode can be
achieved if selected. SSactive mode will be achieved after 2 seconds.
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7.2.8 Remote: Combinator Control Mode – station 2
While in combi2 mode the demand setspeed is defined by combinator speed setting 2 input.
Speed setting input scaling and ramp rates specific to combi1 mode are defined in Speed
Setting > Combi2 Mode menu.
Should a combi2 setspeed transducer failure alarm be active the demand setspeed will be
forced to the Min Setspeed / rpm value in Speed Setting > Combi2 Mode menu while in
combi2 mode.
Local mode, generator mode and emergency mode can be achieved while in combi2 mode with
combinator 2 mode select input maintained energised.
When combinator 2 mode select input is de-energised (while current speed setting mode is
combi2 mode) the mode falls into provisional default SSactive mode, when any mode can be
achieved if selected. SSactive mode will be achieved after 2 seconds.
Remote: Fi-Fi Pump Control (Fi-Fi) mode is achieved by energising Fi-Fi Pump mode select
input while the current speed setting mode is Remote: Speed Setting Active mode.
While in Fi-Fi mode the demand setspeed is defined by Fi-Fi speed setting input. Speed setting
input scaling and ramp rates specific to Fi-Fi mode are defined in Speed Setting > Fi-Fi Mode
menu.
Should a Fi-Fi setspeed transducer failure alarm be active the demand setspeed will be forced
to the Min Setspeed / rpm value in Speed Setting > Fi-Fi Mode menu while in Fi-Fi mode.
Only local mode, generator mode and emergency mode can be achieved while in Fi-Fi mode
with Fi-Fi Pump mode select input maintained energised.
When Fi-Fi Pump mode select input is de-energised the mode falls into provisional default
SSactive mode, when any mode can be achieved if selected. SSactive mode will be achieved
after 2 seconds.
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7.3 Speed Setting Parameters
Speed setting parameters specific to each speed setting mode are presented in the appropriate
sub menu’s of Speed Setting menu.
RPM
Up Ramp1 = R1/R2 - Min.
Max. x t1
^R3 vR1 Up Ramp2 = R2/R3. - R1/R2
t2
R2/R3 x x Up Ramp3 = Max. – R2/R3
t3
^R2 vR2
R1/R2 x x Down Ramp1 = Max. – R2/R3
T4
^R1 vR3 Down Ramp2 = R2/R3 – R1/R2
Min. x x T5
Down Ramp3 = R1/R2 - Min.
T6
t1 t2 t3 t4 t5 t6 Time
R1/R2 Speed R1/R2: Speed at which ramp rate changes from Ramp1 to Ramp2.
R2/R3 Speed R2/R3: Speed at which ramp rate changes between Ramp2 & Ramp3.
Maximum Setspeed Max.: Maximum value to which speed setting can be increased
Minimum Setspeed Min.: Minimum value to which speed setting can be decreased
Max Setspeed / rpm Max.: Maximum value to which speed setting can be increased
Min Setspeed / rpm Min.: Minimum value to which speed setting can be decreased
Max Setspeed / mA Scaling of Speed setting input. mA representing Max Setspeed / rpm
Min Setspeed / mA Scaling of Speed setting input. mA representing Min Setspeed / rpm
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Via the above parameters it is possible to vary the speed ramps independently and to alter the
speed at which the ramp changes from Ramp1 to Ramp2.
The speed step function operates in all speed setting modes. The current speed setting mode
Setspeed adjustment limits are maintained and ramp rates utilised.
For the period of Speed Step Time seconds in Speed Setting > General menu, following
detection of set speed step input changing to the energised state, the Speed Step Offset rpm
value in Speed Setting > General menu is added to demand setspeed resulting from the speed
setting mode functionality.
At the end of the period the offset rpm added to demand setspeed is ramped to 0.
The set speed step input must be returned to the de-energised state before a further period of
offset can be initiated.
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8. SPEED CONTROL
The speed controller of the V25 calculates the error between measured speed and set speed
and feeds it into a PID controller. Gain modifier functions provide modulation of the speed serror
and the 3 term controller parameters to achieve speed control response required for the
application over the full range of operation.
A number of dynamic parameters sets and gain modifier function configurations are provided,
automatically selected based on the specific rotating machinery arrangements described below.
The final resultant values to be processed by the 3 term controller are displayed in the Speed
PID Input, Speed P Gain, Speed I Gain and Speed D Gain items in Control Gains > Dynamics.
Due to the different location of the master and slave pick-ups, the speed error calculated from
their respective speed measurement is processed by a set of dynamic parameters specific to
each pick-up:
i.- The parameter set in Control > Control Gains > Dynamics 1 applies while the master
speed pick-up is in use.
ii.- The parameter set in Control > Control Gains > Dynamics 2 applies while the slave
speed pick-up is in use.
During stop, stationary or starting conditions, while the Start Fuel Control function is active and
regardless of the speed pick-up in use, the speed error is processed by the dynamic parameters
in Control > Control Gains > Start Dynamics menu.
While the engine is running and the master speed speed pick-up is in use, alternative dynamic
parameter sets are selected as follows:
i.- The parameter set in Control > Control Gains > Dynamics 3 will be used while the
clutch is engaged, the circuit breaker is not closed and the current speed setting mode is
not Fi-Fi Pump Control.
ii.- The parameter set in Control > Control Gains > Dynamics 5 will be used while the
current speed setting mode is Fi-Fi Pump Control and the circuit breaker is not closed.
iii.- The parameter set in Control > Control Gains > Dynamics 4 will be used while the
circuit breaker is closed.
The parameter set currently being applied is displayed in the Dynamics In Use item in Control
Gains > Dynamics.
The derivative term processed by the speed controller, indicated in the Speed D Gain item in
Control Gains > Dynamics is forced to 0 while the unit is operating in droop mode and the
%droop value ‘in use’ is greater than 0, indicated in the Droop item in Control Gains >
Dynamics
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8.2 Non-linear Gains
Non-linear gain is a modifier function that provides control of fuel as a function of the magnitude
of calculated speed error.
A Non-linear gain configuration acts when the calculated speed error is less than the % value in
its Error Range item. Above this percentage speed error the configuration will apply no
modification to the speed error.
If 0 d calculated speed error d Error Range, the modifier function will retrieve a value from the
configurations 11 point curve. This value will directly replace the original speed error.
Note: If a configurations Error Range item is adjusted the associated data point items will need
to be scaled to match the new value:
10.0
‘New’ Speed x x
x Parameters
Error Data Pt 0 to 10
x x
x x x
x
x
0x
0 Speed Error % Error Range
Non-linear gain modifier configurations have been preset, but can be adjusted on a running
engine by editing Data Point 0-10.
Selecting Disable in the configurations NLG Enable item will inhibit the configuration from
modifying the speed error.
The Non-linear gain configurations are sub menu’s of Control > Control Gains > Gain
Modifiers. Non-Linear Gain 1 configuration applies while the master speed pick-up is in use.
Non-Linear Gain 2 configuration applies while the slave speed pick-up is in use.
While the engine is running and the master speed pick-up is in use, alternative configurations
are selected as follows:
ii.- Non-Linear Gain 3 applies while the clutch is engaged and the circuit breaker is not
closed.
The Non-linear gain configuration currently being applied is displayed in the NLG Modifier In
Use item in Control Gains > Dynamics.
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8.3. Speed Variable Gains
Speed variable gain is a modifier function that provides control of fuel as a function of engine
speed.
A speed variable gain configuration acts on the Prop.Gain, Integ.Gain and Deriv.Gain items
received, originating from the currently selected dynamic parameter set.
Data points set to 100.0% will multiply gains by 1, setting the data points to 50.0% will multiply
the gains by 0.5. The speed window for Data Points 0-10 is defined by the configurations Low
RPM and High RPM items
100.0
Modification x x
To selected x Parameters
PID terms Data Pt 0 to 10
x x
x x x
x
x x
0
Low Engine Speed High
RPM RPM
Speed variable gain modifier configurations have been preset, but can be adjusted on a running
engine by editing Data Points 0-10
Setting all Data Points to 100.0%, or selecting Disable for the Proportional, Integral and
Derivative items will effectively disable the configuration.
The speed variable gain configurations are sub menu’s of Control > Control Gains > Gain
Modifiers. Speed variable gain modification is applied while the engine is stationary or starting
or running.
While the engine is running except engine starting (see S.F.L SV Gain) Speed Variable
Gain 1 configuration is applied as the default, alternative configurations are selected as
follows:
i.- Speed Variable Gain 2 applies while the clutch is engaged and the current speed
setting mode is not Fi-Fi Pump Control.
ii.- Speed Variable Gain 3 applies while the current speed setting mode is Fi-Fi Pump
Control.
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The additional speed variable gain is applied for the situation that different gain modifier
configurations are needed for different control item (Proportional or Integral or Derivative).
While the engine is running with Additional SVG Sta. setting to In Use except engine
starting (see S.F.L SV Gain) the Additional SV Gain configuration is always applied,.
S.F.L SV Gain
While the engine is starting the S.F.L SV Gain configuration is applied. During this period
Additional SV Gain and Speed Variable Gain 1, 2, 3 configurations will not be used.
The speed variable gain configurations currently being applied are displayed in the SVG
Modifier In Use and ASVG Modifier In Use items in Control Gains > Dynamics.
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8.4 Load Variable Gains
Load variable gain is a modifier function that provides control of fuel as a function of engine load.
The load variable gain function uses actuator position (before fuel limits) as its reference for
engine load.
A load variable gain configuration can be configured to modify any combination of proportional,
integral and derivative speed control terms by selecting Enable or Disable in its Proportional,
Integral and Derivative items.
A load variable gain configuration acts on the Prop.Gain, Integ.Gain and Deriv.Gain items
received, originating from the currently selected dynamic parameter set.
Data points set to 100.0% will multiply gains by 1, setting the data points to 50.0% will multiply
the gains by 0.5.
100.0
Parameters
Gain Data Pt 0 to 10
Modifier
0 Actuator Position 10
Actuator positions below 0 will be treated the same as 0, actuator positions above 10 will be
treated the same as 10.
Load variable gain modifier configurations have been preset, but can be adjusted on a running
engine by editing data points Data Points 0-10
Setting all Data Points to 100.0%, or selecting Disable for the Proportional, Integral and
Derivative items will effectively disable the configuration.
The load varaible gain configurations are sub menu’s of Control > Control Gains > Gain
Modifiers. Load variable gain modification is applied while the engine is stationary or starting or
running. The Load Variable Gain 1 configuration is applied as the default, alternative
configurations are selected as follows:
i.- Load Variable Gain 2 applies while the clutch is engaged and the current speed
setting mode is not Fi-Fi Pump Control.
ii.- Load Variable Gain 3 applies while the current speed setting mode is Fi-Fi Pump
Control.
The load variable gain configuration currently being applied is displayed in the LVG Modifier In
Use item in Control Gains > Dynamics.
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9. FUEL LIMITATION
The Viking processes a number of fuel limitation functions that provide engine protection by
applying restriction of the engine fuelling rate. When active, fuel limit functions override the PID
speed controller fuelling requirement.
Start (SFL), Boost (BFL) and Torque (TFL) fuel limitation functions are implemented. A number
of TFL function configurations are implemented.
Fuel Limit configuration parameters are presented in the appropriate sub menu of Control >
Fuel Control > Fuel Limits. Fuel Limit status parameters are presented in Fuel Control > Fuel
Limits.
Fuel Limitation applied during engine starting is described in the Start Fuel Control Function and
Emergency Start Function sections of this manual.
While a start fuel limitation is being applied the Fuel Limitation item in Engine Status > This
Engine will display SFL.
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9.2 Application of Running Fuel Limit Functions
Boost (BFL) and Torque (TFL) fuel limitation functions can be disabled by selecting Disable in
the Enable item in the appropriate sub menu. Additionally, TFL’s are enabled / disabled
automatically based on the following system conditions:
While a fuel limitation function is disabled it is not processed, its status is forced to inactive and
its active delay timer is reset. The (Function) Status item will display Disabled and the
(Function) Value item will display 10.00 (maximum fuel, no limitation).
While a fuel limitation function is enabled it will be processed and its resultant value will be will
be displayed in the (Function) Value item. The exception to this rule is BFL while boost pressure
transducer failure alarm is active where the status is forced to inactive and its active delay timer
is reset.
Should the resultant fuel limit value be greater than the PID speed controller output its active
delay timer is reset (if applicable) and the (Function) Status item will display Enabled.
Should the resultant fuel limit value be less than the PID speed controller output the (Function)
Status item will display Active.
All TFL functions include an active delay facility which is configured by the Limit Delay Period
item in the appropriate sub menu. The resultant fuel limit value must be less than the PID speed
controller output for the delay period for an active status to be achieved. The active delay timer
is instantly reset should the resultant fuel limit value be greater than the PID speed controller
output.
Fuel limitation functions may be automatically inhibited. While inhibited, the fuel limitation
function is processed, the (Function) Status item will display Inhibited and an active status will
be masked.
Fuel limitation functions are inhibited based on the following system conditions:
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ii.- TFL1 is inhibited while:
- Fuel limit override input is energised
- Current speed setting mode is Generator mode
- Current speed setting mode is Emergency Start mode
- Circuit breaker closed input is energised
- Normal SFL function being processed
The resultant of each fuel limit is displayed in the (Function) Resultant item, displayed in
actuator positions. When disabled the resultant is actuator position 10.0 (maximum fuel, no
limit).
The lowest of any active fuel limitation functions will be indicated in the Fuel Limitation item in
Engine Status > This Engine
Auto enabling / disabling of fuel limits on a running engine introduces the potential for step
changes in fuelling rate. A stepped reduction of fuelling rate going into a fuel limit is required to
achieve the engine protection function. A stepped increase of fuelling rate coming out of a fuel
limit is avoided by application of the fuel limit release ramp feature.
The fuel limit release ramp feature increments fuelling at the rate defined in the Release Ramp
Rate item in Control > Fuel Control > Fuel Limits > General menu, until the fuelling rate
equals that defined by the function currently defining the fuelling rate.
The Release Ramp Status item in Fuel Control > Fuel Limits > Boost and Fuel Control >
Fuel Limits > Torque display Active while the feature is applying the ramp. Indication of the
previous fuel limit function is maintained in the Fuel Limitation item in Engine Status > This
Engine for this period
Fuel limitation active output will be energised while any BFL or TFL function or the fuel limit
release ramp feature is active.
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While a fuel limit function is active, should the measured speed be greater than the ramped
setspeed by a value greater than Reset Speed Margin item in Control > Fuel Control > Fuel
Limits > General, the Viking speed controller PID integrator output value will be set to the
current fuelling rate to enable instant fuelling rate reduction.
The Reset Speed Margin item is presented as % of Nominal Speed, Nominal Speed item in
Speed Setting > General menu.
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9.3 Definition of Boost Fuel Limitation Function
The Boost Fuel Limitation function provides a limitation of fuelling rate as a function of boost
pressure.
The Boost pressure analogue input is scaled by the following items in Control > Fuel Control >
Fuel Limits > Boost > General menu:
The two boost fuel limit characteristics have been preset in Control > Fuel Control > Fuel
Limits > Boost > Actuator Charact. and Control > Fuel Control > Fuel Limits > Boost >
Fuel Rack Charact, but can be adjusted on a running engine by editing Data Points 0-10 items.
10
Governor x x
Output / x Parameters
Actuator Data Pt 0 to 10
x x
Division
x x x
x
x x
0
0 Boost % of Range 100
and
10
Governor x x
Output / x Parameters
% Fuel Rack Data Pt 0 to 10
x x
x x x
x
x x
0
0 Boost % of Range 100
The selection for witch characteristic table to be used is via item selection in Control > Fuel
Control > Fuel Limits > Boost > General menu
It should be noted that the parameters and Minimum Boost mA and Maximum Boost mA are the
transducer current output representing 0% and 100% boost for scaling purposes.
Setting all Data Points items to '10.0'(if selecting using actuator characteristic table) or '100.0'(if
selecting using fuel rack characteristic table), the maximum value, will prevent any limitation.
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9.4 Definition of Torque Fuel Limitation Functions
A Torque Fuel Limitation function provides limitation of fuelling rate as a function of measured
engine speed.
The two torque fuel limitation characteristics have been preset in Control > Fuel Control > Fuel
Limits > Torque: x > Actuator Charact. and Control > Fuel Control > Fuel Limits > Torque:
x > Fuel Rack Charact. but can be adjusted on a running engine by editing Data Points 0-10
items.
10
Governor x x
Output / Parameters
x Data Pt 0 to 10
Actuator x x
Division
x x x
x
x x
0
Low. Engine Speed High.
RPM RPM
and
10
Governor x x
Output / Parameters
x Data Pt 0 to 10
% Fuel Rack x x
x x x
x
x x
0
Low. Engine Speed High.
RPM RPM
The selection for witch characteristic table to be used is via item selection in Control > Fuel
Control > Fuel Limits > Torque: x > General menu
It should be noted that the torque limit speed range is determined by the High RPM and Low
RPM menu items in Control > Fuel Control > Fuel Limits > Torque: x > General menu.
Setting all Data Points items to '10.0' (if selecting using actuator characteristic table) or '100.0'(if
selecting using fuel rack characteristic table), the maximum value, will prevent any limitation.
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10. SYSTEMS FUNCTIONS
While any of the following alarm conditions are active the output will be de-energised:
- Actuator wirebreak
- Pickup fault
- Flash memory error
Additionally, by failure mode, the output will be de-energised should a Viking power supply or
processor problem occur.
The pickup fault alarm will be initiated if the Viking speed measurement, having previously been
present and above Running Speed item value in Speed Setting > General, reduces below
speed pickup detection speed without a stop having been initiated.
This would occur if the pickup signal was lost while the engine was running but could also be
due to an engine stall.
While the alarm is active the following alarm conditions will be maintained:
If the system is not configured to support backup governing the following conditions will be
applied in addition to the above alarm conditions, and maintained while the alarm condition is
active:
The alarm will be reset when the reset alarm input or fault reset input (pulse) is energised.
If the system is configured to support backup governing the Viking ‘run on ballhead’ condition
will be achieved and the following conditions will be applied in addition to the above alarm
conditions, and maintained while the alarm condition is active:
The alarm will be reset when the Viking receives a stop input.
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10.1.2 Actuator Wirebreak Alarm
The actuator wirebreak condition is detected (running or stationary) using the fuelling rate
monitoring circuit within the Viking hardware which checks that the return current matches the
output current. Detection of the actuator wirebreak condition can be enabled / disabled by the
Actuator Wire Break item in System > General menu
The actuator wirebreak alarm is initiated and latched when the monitoring circuit detects that the
feedback signal does not match the drive, therefore current flow is not achieved due to an open
circuit condition.
The actuator wirebreak condition cannot be detected while the fuelling rate current drive is 0mA.
0mA drive occurs only while a shutdown is active when operating in normal acting actuator
mode. In this situation, following stop timer timeout, the software will drive a current pulse
equivalent to actuator position 1 for 1 second, every 15 seconds.
If the system is not configured to support backup governing the following conditions will be
applied in addition to the above alarm conditions, and maintained while the alarm condition is
active:
The alarm will be reset when the reset alarm input or fault reset input (pulse) is energised if the
Viking speed measurement = 0rpm and the wirebreak condition no longer exists. The status of
the wirebreak condition is logged during the actuator position 1 pulse period and is used to
process a reset during the subsequent 15 second period.
If the system is configured to support backup governing the Viking ‘run on ballhead’ condition
will be achieved and the following conditions will be applied in addition to the above alarm
conditions, and maintained while the alarm condition is active:
The alarm will be reset when the Viking receives a stop input and the actuator wirebreak
condition is healthy. The alarm can also be reset while the engine is stationary by energising
the reset alarm input or fault reset input (pulse) when the actuator wirebreak condition is healthy
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10.1.3 Flash Memory Failure Alarm
Regulateurs Europa must be contacted for advice should this alarm occur, the alarm cannot be
reset.
The flash memory error condition can be detected during Viking initialisation routines or as a
function of a user initiated Viking Vision parameter save (should only be performed when engine
stationary).
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10.2 General Alarm
While any of the following alarm conditions are active the output will be de-energised:
While the alarm output is in the de-energised state due to one or more of the alarms in the group
currently being active, a new alarm initiation within the group will be indicated through the alarm
output by a pulse to the energised state for a period of 0.5 seconds.
By the failure mode of a Viking power supply or processor problem, the output will be de-
energised.
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10.2.1 Combinator Control Mode – Station 1 Speed Setting Transducer Failure Alarm
The alarm is commissioned by the configuration of Tx Fail Monitor item in the Speed Setting >
Combi 1 Mode menu.
- When Current Mode is selected, the alarm is commissioned only when combi1 is the
current speed setting mode.
While commissioned, if the analogue input falls below 2mA for a continuous 1 second period the
alarm will be initiated and latched. While the alarm is active the following conditions will be
maintained:
The alarm is cleared by energising the reset alarm input or fault reset input (pulse) when the
analogue input has returned to a healthy value or the alarm is decommissioned.
10.2.2 Combinator Control Mode – Station 2 Speed Setting Transducer Failure Alarm
The alarm is commissioned by the configuration of Tx Fail Monitor item in the Speed Setting >
Combi 2 Mode menu.
- When Current Mode is selected, the alarm is commissioned only when combi2 is the
current speed setting mode.
While commissioned, if the analogue input falls below 2mA for a continuous 1 second period the
alarm will be initiated and latched. While the alarm is active the following conditions will be
maintained:
The alarm is cleared by energising the reset alarm input or fault reset input (pulse) when the
analogue input has returned to a healthy value or the alarm is decommissioned.
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10.2.3 Fi-Fi Pump Mode Speed Setting Transducer Failure Alarm
The alarm is commissioned by the configuration of Tx Fail Monitor item in the Speed Setting >
Fi-Fi Mode menu.
- When Current Mode is selected, the alarm is commissioned only when Fi-Fi is the
current speed setting mode.
While commissioned, if the analogue input falls below 2mA for a continuous 1 second period the
alarm will be initiated and latched. While the alarm is active the following conditions will be
maintained:
The alarm is cleared by energising the reset alarm input or fault reset input (pulse) when the
analogue input has returned to a healthy value or the alarm is decommissioned.
The alarm is commissioned by the configuration of Boost Limit Enable item in the Control >
Fuel Control > Fuel Limits > Boost Limit menu.
While commissioned, if the analogue input falls below 2mA for a continuous 1 second period the
alarm will be initiated and latched. While the alarm is active the following conditions will be
maintained:
The alarm is cleared by energising the reset alarm input or fault reset input (pulse) when the
analogue input has returned to a healthy value or the alarm is decommissioned.
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10.2.5 Start Air Pressure Transducer Failure Alarm
If the analogue input falls below 2mA for a continuous 1 second period the alarm will be initiated
and latched. While the alarm is active the following conditions will be maintained:
The alarm is cleared by energising the reset alarm input or fault reset input (pulse) when the
analogue input has returned to a healthy value.
The alarm is commissioned by the configuration of Rack Transducer item in the Control > Fuel
Control > Fuel Limits > Fuel Rack Position menu.
While commissioned, if the analogue input falls below 2mA for a continuous 1 second period the
alarm will be initiated and latched. While the alarm is active the following conditions will be
maintained:
The alarm is cleared by energising the reset alarm input or fault reset input (pulse) when the
analogue input has returned to a healthy value or the alarm is decommissioned.
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10.2.7 kW Load Transducer Failure Alarm
- When circuit breaker closed input not energised, the alarm is not commissioned.
While commissioned, if the analogue input falls below 2mA for a continuous period exceeding
kW Load OOR Period item value in Loadshare > kW Balance > General, the alarm will be
initiated and latched. While the alarm is active the following conditions will be maintained:
The alarm is cleared by energising the reset alarm input or fault reset input (pulse) when the
analogue input has returned to a healthy value or the alarm is decommissioned.
The alarm is commissioned by the configuration of Load Balance Offset item in the Loadshare
> kW Balance > Load Balance Offset menu.
While commissioned, if the analogue input falls below 2mA for a continuous 1 second period the
alarm will be initiated and latched. While the alarm is active the following conditions will be
maintained:
The alarm is cleared by energising the reset alarm input or fault reset input (pulse) when the
analogue input has returned to a healthy value or the alarm is decommissioned.
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10.3 Stop
An alarm reset pulse is generated internally when stop input is energised. Any active alarms will
be cleared on a stop application if the associated initiating condition has returned healthy.
iii.- Viking Vision stop initiated (latched through Viking25 alarm, code A28).
i.- Engine Status item in Engine Status > This Engine indicates Stop Enable
If the Viking speed measurement exceeds Running Speed item value in Speed Setting >
General when a stop condition is initiated and the current speed setting mode is not emergency
start, the above stop actions are maintained for a minimum period of Stop Time item value in
System > General.
The following additional stop actions are applied during the Stop Time period:
i.- Disengage clutch output energised while clutch engaged input energised
ii.- Trip circuit breaker output energised while circuit breaker closed input energised.
When stop initiation is removed and the Stop Time period has timed out the Viking stop
condition is removed.
If the engine is stationary when the Viking stop condition is removed, the available to start
condition can be achieved if other start interlocks allow.
If the engine is still rotating when the Viking stop condition is removed, start fuel control is
applied such that the setspeed and fuelling demand are defined by the normal or emergency
start control functions.
Following removal of the Viking stop condition, the stop engine output is de-energised when the
engine speed subsequently exceeds Firing Speed.
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10.3.1 Stop When ‘run on ballhead’
The Viking will apply stop conditions on detection of a stop initiation when the Viking ‘run on
ballhead’ condition is active (not possible if achieved due to Viking power supply or processor
problem). Functionality will be similar to that described above, with the following differences:
i.- The Fault Shutdown alarm initiation cannot occur. All major fault conditions achieve
‘run on ballhead’ condition when backup governing is supported.
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10.4 Fuel Rack Position Feedback
Unless stated otherwise, menu items associated with fuel rack position, fuelling rate reference
and actuator output trim are presented in sub menu’s of the following menu’s:
If the engine is fitted with a fuel rack position transducer, the Rack Transducer item in Fuel
Rack Position should be selected to Available.
While the fuel rack position analogue input is available and healthy the Measurement Status
item in Fuel Rack Position will display Healthy.
While the Measurement Status item displays Healthy the transducer signal is processed
according to the items in the Fuel Rack Position menu. The mA / Actuator pos 8 item should
be set to represent the transducer output at actuator position 8, The mA / Actuator pos 2 item
should be set to represent the transducer output at actuator position 2, the %Rack/Actuator pos
8 item should be set to represent percentage fuel rack position at actuator position 8 and the
%Rack/Actuator pos 2 item should be set to represent percentage fuel rack position at actuator
position 2.
While the Measurement Status item displays Healthy the fuel rack position measurement is
displayed in the Measured Value item in Fuel Rack Position, in %.
The average filter can be applied to the fuel rack position analogue input. The filter stages is
selected via item Input Filter Stages in Edit > Control > Fuel Control > Fuel Rack position.
Minimum stages is 1 and maximum stages is 50. The input value will not be filtered if item Input
Filter Stages is set to 1.
The Fuel Ref Source item in General displays the currently in use source of the fuelling rate
reference.
Under the following conditions the governor actuator output will be used to provide an open loop
fuelling rate reference. The Fuel Ref Source item will display Gov Output:
Otherwise, the fuel rack position feedback measurement is used to provide a closed loop fuelling
rate. The Fuel Ref Source item will display Rack Feedback.
The current fuelling rate reference value is displayed in the Fuel Ref Value item in General, in
%.
The following software functions use the fuelling rate reference value:
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10.4.2 Actuator Output Trim Function
This function applies a bias to the governor actuator output signal. The value of the applied bias
is the resultant of processing the error between the governor actuator output value and the
current fuelling rate reference value.
The function is only effective when the Fuel Ref Source item in General displays Rack
Feedback and relies on the correct setup of the fuel rack position transducer. Under these
conditions the 0-1A fuelling rate control output signal is trimmed by the bias value such that the
feedback signal equals the governor actuator output value, overcoming any calibration errors
that may exist within the fuelling system.
When Fuel Ref Source item displays Gov Output the fuel control is effectively open loop as the
function constantly generates a bias value of 0. This is used under conditions in which the rack
feedback signal cannot match the governor actuator output value.
The governor actuator output value is displayed in the Governor Output item in General, in %.
The fuelling rate reference value is displayed in the Fuel Ref Value item in General, in %.
The Actuator Error item value in General is calculated as Governor Output - Fuel Ref Value and
is displayed in %.
The Actuator Bias item value in General is generated by integrating the Actuator Error value.
The constant of integration is defined by the Integ Gain item in Control > Control Gains >
Actuator Control. The Actuator Bias item value is limited to +/- the % value defined in the Bias
Limit item.
The Actuator Bias item value is added to the Governor Output item value and it is the resultant
value that is used to generate the 0-1A fuelling rate control output signal.
Alarm is applied to fuel rack control function. The configuration for the alarm is in menu Edit >
Control > control Gains > Actuator Control.
The fuel rack control alarm will be set if alarm is enabled, ‘run on ballhead’ is not active and
difference between Fuel Rack Position Feedback and Governor Output is outside the Match
Window +/- for an Alarm Delay time. While the alarm is active the following conditions will be
maintained:
The alarm is cleared by energising the reset alarm input or fault reset input (pulse) when
difference between Fuel Rack Position Feedback and Governor Output is inside the Match
Window +/- or the alarm is disabled or ‘run on ballhead’ is active.
The alarm status (not latched) is displayed in menu Display > Fuel Control > General.
Note: The value for Fuel Rack Position Feedback can be viewed via item Measured Value in
the menu Display > Fuel Control > Fuel Rack Position and the value for Governor
Output can be viewed via the menu Display > Fuel Control > General.
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10.5 Analogue Outputs
Unless stated otherwise, configuration parameters detailed below are presented in the System
> Analogue Outputs menu.
The rpm value in Min. Tacho1 Speed is represented by 4mA and the rpm value in Max. Tacho1
Speed is represented by 20mA. All positions between can be calculated on a linear basis.
The rpm value in Min. Tacho2 Speed is represented by 4mA and the rpm value in Max. Tacho2
Speed is represented by 20mA. All positions between can be calculated on a linear basis.
The PID speed controller position output represents the actuator output prior to any limitation.
Actuator position 0 is represented by 4mA and the actuator position value in PID Maximum Load
is represented by 20mA. All positions between can be calculated on a linear basis.
The output is filtered with the number of points being determined by PID Filter Stages.
The actuator output position represents the actuator output with any limitations.
Actuator position 0 is represented by 4mA and the actuator position value in Act. Maximum Load
is represented by 20mA. All positions between can be calculated on a linear basis.
The output is filtered with the number of points being determined by Act. Filter Stages.
The least fuel limiter position output represents the maximum actuator output available,
determined by the lowest resultant value of fuel limitation functions in the enabled or active
state.
Actuator position 0 is represented by 4mA and actuator position 10 is represented by 20mA. All
positions between can be calculated on a linear basis.
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10.5.6 Available Load
The available load output represents the calculated difference in actuator positions between the
least fuel limiter position and the actuator output position.
The rpm value in Min. Ramp Setpeed is represented by 4mA and the rpm value in Max. Ramp
setspeed is represented by 20mA. All positions between can be calculated on a linear basis.
The load setpoint output is a main engine output used as a target load signal by an auxiliary
engine to load share with the main engine.
Configuration parameters for the load setpoint output are presented in the Loadshare > Load
Setpoint Output menu. The output will be maintained at 4mA while Drive Configuration item is
set to Disable.
While offload input is not energised, the output to the auxiliary engine will be proportional to this
main engine load, referenced from either generator kW % value or the fuelling rate reference %
value, according to the selection made in Drive Configuration item.
The main engine load reference is multiplied by Scaling Factor item value to provide
compensation for a different auxiliary engine size or generator output.
0% load setpoint is represented by 4mA output and 100% load setpoint is represented by 20mA.
All positions between can be calculated on a linear basis, for example:
A load reference of 20.00% and a Scaling Factor of 2.5 will give 50.00% output (12mA).
While circuit breaker closed input is energised and the Master / Slave loadshare mode select
items are not satisfied, if offload input is energised the current load setpoint output is ramped up
at Command Rate % / sec item value. This causes the auxiliary engine to take more load and
thus off load this main engine.
The trip circuit breaker output will be energised when the load reference value is below Off Load
Trip Level item value.
The output will be maintained at 4mA while the engine is stationary, the circuit breaker closed
input is not energised or while the selected main engine load reference signal is not available
due to:
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10.6 Level Switch Outputs
Three speed switch digital outputs are implemented. Configuration parameters detailed below
are presented in the System > Level Outputs menu.
Speed switch 1 output energises when measured engine speed increases above Speed 1 Level
rpm value. Speed switch 1 output de-energises when measured engine speed decreases below
Speed 1 Level - Speed 1 Hysterisis rpm values.
Speed switch 2 output energises when measured engine speed increases above Speed 2 Level
rpm value. Speed switch 2 output de-energises when measured engine speed decreases below
Speed 2 Level - Speed 2 Hysterisis rpm values.
Speed switch 3 output energises when measured engine speed increases above Speed 3 Level
rpm value. Speed switch 3 output de-energises when measured engine speed decreases below
Speed 3 Level - Speed 3 Hysterisis rpm values.
Two load switch digital outputs are implemented. Configuration parameters detailed below are
presented in the System > Level Outputs menu.
Load switch 1 output energises when the fuelling rate reference % value increases above Load
1 Level % value. Load switch 1 output de-energises when the fuelling rate reference % value
decreases below Load 1 Level - Load 1 Hysterisis % values.
Load switch 2 output energises when the fuelling rate reference % value increases above Load
2 Level % value. Load switch 2 output de-energises when the fuelling rate reference % value
decreases below Load 2 Level - Load 2 Hysterisis % values
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10.7 Real Time Clock
10.7.1 General
The real time clock is an independent timer and directly derived from the 32kHz oscillator clock. It can
be maintained running when power is turned off.
Following steps are to set the date and time of the system clock.
1) Type appropriate date and time in the menu Edit > Hardware > Real Time Clock >
Synchronous RTC
2) Press Save button
3) Change ‘Synchronous Time’ item to ‘Enable’ in the menu Edit > Hardware > Real Time Clock
> Synchronous RTC
4) Press ‘Save’ button
5) Change ‘Synchronous Time’ item back to ‘Disable’ in the menu Edit > Hardware > Real Time
Clock > Synchronous RTC.
6) Press ‘Save’ button
Note: Whenever v35 see item ’Synchronous Time’ (in the menu Hardware > Real Time Clock >
Synchronous RTC) toggling from ‘Enable’ to ‘Disable’(above steps 3 to 6) the system clock
will be synchronised to the date and time typed in the menu Hardware > Real Time Clock >
Synchronous RTC
The clock can be adjusted running slower or faster. To do this go to Edit > Hardware > Real Time
Clock > Adjust RTC
1) Increase the number in ‘RTC Prescaler’ to slow the clock down or decrease the number ‘RTC
Prescaler’ to make clock running faster.
2) Change ‘Adjust Prescaler’ item to ‘Enable’
3) Go to Edit > Configuration > General and highlight ‘Save All Edited Data’ by click second
column (Value column) of ‘Save All Edited Data’.
4) Press ‘Save’ button
The red LED will light up. The new value will be active after red LED turned off. If red LED does not
turn on repeat steps 3 and 4.
The clock can be adjusted by adding time offset once. To do this go to Edit > Hardware > Real Time
Clock > Adjust RTC
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6) Press Save button
Note: a) Negative offset number can be typed in item ‘Off Set Time’ to decrease the time.
b) To enable the function(Add offset once) again, ‘Adjust ByOffset Once’ item needs to be
toggled from ‘Enable’ to ‘Disable’(above steps 5 to 8) if offset number in item ‘Off Set
Time’ is unchanged. Otherwise repeat above step 1 to 8.
The clock can be adjusted by adding time offset every x minutes(adjustable value). To do this go to
Edit > Hardware > Real Time Clock > Adjust RTC
The red LED will light up. The offset time will be added to the clock every x minutes after red LED
turned off. If red LED does not turn on repeat step 4 and 5.
Note: a) Negative offset number can be typed in item ‘Off Set Time’ to decrease the time.
b) If offset number in item ‘Off Set Time’ or time delay x in item ‘AdjustByOffset Delay’ is
changed, above steps 2 or 3 to 5 are needed to effect the changes.
c) To disable the function change ‘Auto Adjust ByOffset’ item to ‘Disable’ then repeat
above steps 4 and 5.
d) The function ‘Auto Add Offset’ only works when the unit is powered up.
The current date and time are displayed in Display > Hardware > Real Time Clock > Current Time.
The status of adjusting clock are displayed in Display > Hardware > Real Time Clock > Adjust RTC.
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11. ENGINE TYPE SELECTION
The engine type can be selected from the Engine Types Selection menu in the Viking Vision
program. In addition to this the settings for any of the engine types can be adjusted.
The Every Other menu item is used to enable markers to be measured over two revolutions.
The type of input can be chosen for each of the pickups by selecting Low or High Frequency.
The pickups can also be individually enabled / disabled if required. The actuator mode can be
selected between normal and reverse acting. An offset can be applied to the actuator output for
V engines.
If the engine has a different configuration of markers/teeth than that shown in the menu, then the
following parameters should be adjusted:
1. If the signal is a low frequency type (i.e. from a marker) then the ‘markers’ value
requires adjustment.
2. If the signal is a high frequency type (i.e. from the starter ring) then both the ‘markers’
and ‘teeth’ values require adjustment.
Note :-
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12 LOADSHARING
Unless stated otherwise, menu items associated with Loadsharing are presented in sub menu’s
of the following menu’s:
The primary mode of achieving engine loadshare is Master / Slave Isochronous (island)
Mode.
All engine governors are nodes on a CAN Bus communications network. Serial loadshare
information is communicated between all healthy governors.
The status of electrical and mechanical interconnections representing the generation and
propulsion machinery arrangement of each engine are hardwired to its governor in accordance
with the Regulateurs Europa recommended wiring scheme. The governors are able to
determine engine loadsharing groups from this information.
Within each group, one governor is established as the Master, which performs isochronous
speed governing for the group such that the system speed / electrical frequency is maintained
constant over the load range.
All other governors within the group are determined as Slaves. Slave governor fuelling rates are
the resultant of instruction from the Master modified by various load balance / following functions
processed at the slave to maintain sharing of load.
An alternative mode of achieving engine loadshare (under fault conditions or for manual control)
is Droop Mode. A serial communications bus is not required as no information is
communicated between governors
All governors perform speed control to a droop characteristic such that the system speed /
electrical frequency is not constant over load range.
The droop speed control function achieves stable load control of engines running in parallel, the
sharing of load being a function of the individual unit droop settings.
A Load Setpoint Function provides a further engine loadshare facility, though only between a
main engine and its auxiliary.
A main engine governor analogue output signal provides its auxiliary engine with a load target.
The analogue output signal is described in section 10.5.8.
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12.1.2 Mode Display on Viking25 display module
The current operating mode of this governor number unit is displayed, prefixed ‘L’.
96 0x60 Droop
97 0x61 Droop + Ballhead
104 0x68 Droop + On Load
If the engine is driving a shaft generator fitted with a kW load transducer, the kW Transducer
item in kW Balance > General should be selected to Available.
While the kW load analogue input is available and healthy the transducer output signal is
processed according to the items in the kW Balance > General menu. The Maximum kW Load
% and mA and Minimum kW Load % and mA items should be set to match the transducer
output signal range. The % values are referenced to the rated engine power, set in the Rated
kW item.
The scaled electrical load measurement for this governor is displayed in the kW Load items in
kW Load, displayed in both % and kW.
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12.2 Master / Slave Isochronous (island mode) Overview
The master / slave loadshare mode can support applications involving upto 8 engine systems.
This software version has been tested to support 4 engines and 3 interconnectors in the
generation and propulsion machinery arrangement illustrated below:
While an engine (ME 1-4) is running off load its operating mode will be isochronous, code 128
An engine running in isochronous mode will join the master / slave loadshare while its master /
slave loadshare mode select requirement is satisfied. It will become either a master or a slave
unit. Should the unit be determined a master, its operating mode will initially be code 40. Should
the unit be determined a slave, its operating mode will initially be code 8.
While a slaves kW balance mode select requirement is satisfied it will perform kW balancing to
achieve precise sharing of generation load across shaft generators (G1 and G2) within the
loadshare group.
While a slaves input status matches the rack offset follow requirement it will perform rack offset
following to achieve open loop sharing of propulsion loads on shafts into the common gearbox
its shares with its ‘twin’ unit.
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12.2.1 CAN serial Communications
The Load Sharing CAN Bus network allows CAN communications between all governors
connected to the Bus. Units exchange information according to the Regulateurs Europa
communications protocol CANACE-2. This software utilises data set A.
Each governor has a unique governor number / network identity which is set in Governor
Number item in Loadshare > General. On governor power-up, communication will start after a
short time period.
Measurement, control, status and alarm information is exchanged between governors over the
network. This information is used for the load sharing operation and for display in the Display >
Engine Status > All Engines sub menus (section 13).
Unless stated otherwise, menu items associated with the CAN Bus communications are
presented in sub menu’s of the following menu’s:
Once a unit (‘this unit) receives a message from another unit (‘other unit’), this unit considers the
other unit to be active on the CAN Bus and the Valid Status item in Display > Engine Status >
All Engines > Governor Number (other unit) > Status displays active. This unit maintains an
active status for the other unit until this unit is powered down or a masterless reset is applied to
the system.
A masterless reset is applied by energising the reset alarm input or fault reset input for a period
of >5seconds. Application of a masterless reset at this unit applies a pulsed masterless reset to
all units on the CAN Bus.
If 2 or more active units have the same governor number / network identity the alarm will be
initiated and latched.
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Message Missed Alarm
While this unit considers another unit active, if this unit fails to receive a message from the other
unit on a number of consecutive protocol cycles that is greater than Max. No Single Reply item
in CAN Comms. Configure menu the alarm will be initiated and latched
The alarm is reset by applying the reset alarm input or fault reset (pulse) input. If the fault is
intermittent the alarm may re-activate immediately.
While this unit considers another unit active, if this unit fails to receive all messages from the
other unit for a period greater than Max. Gov. Lost Delay item in CAN Comms. Configure
menu the alarm will be initiated and latched
The alarm is reset by applying a masterless reset. If the fault is intermittent the alarm may re-
activate immediately.
If this unit fails to receive all messages from all other units that it considers active for a period
greater than Max. No Comms. Delay item in CAN Comms. Configure menu the alarm will be
initiated and latched
The alarm is reset by applying a masterless reset. If the fault is intermittent the alarm may re-
activate immediately.
Note:- While any of the above alarms are active, this unit will continue to transmit messages at
20mS intervals
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12.2.1.2 CAN Communication Display Menu Items
The following menu items are provided diagnostic purposes only and are not required for normal
usage.
CAN State item is an indication of the status of the internal protocol. The item will display one of
the following :-
CAN Message item is an indication of the status of message reception from all units. The item
will display one of the following :-
CAN Group Message item is an indication of the status of message reception from all units in
the same group as this unit. The item will display one of the following :-
Clashed ID item is an indication of the governor number having same governor number /
network identity.
The Governor Configure menu provides a facility for development purpose only:
By toggling this menu item (governor number N) from Disable to Enable it sends the
information that the governor (number N) has been removed from the bus temporarily to
all units. Then the governor number N (N = 1,2…8) lost alarm can be cleared by reset.
CAN enable item can be used to enable / disable processing of the CAN communications
Reset Time Delay item defines the time delay for starting communication after a masterless
reset.
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12.2.1.4 CAN Bus Status Indication – Viking25 Display Module
The status of communications between units can be displayed on the 7 Segment display module
mounted on the V25 main board.
Mode Display item in System > General menu defines the method of display, the options being:
Each character represents a governor, numbered left to right 1,2,3,4, and for 8 engine
configuration is followed by the status of the governors 5,6,7 and 8. The following interpretation
should be applied to the CAN Bus status indication display:
A number is displayed:
This unit is communicating with the governor whose number is shown
“-“ is displayed:
This unit is not communicating with the governor indicated by the position of the
symbol.
“=” is displayed:
The unit has the same number as the position of the symbol (i.e no status can
be displayed, since this would represent the status of communication with this
unit and itself).
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Example 1: 4 Engine Config:
Display = 2. 3. 4.
Interpretation:
This unit is Governor Number = 1.
Communication status is OK with Governors 2, 3 and 4.
Display 1. = 3. –
Interpretation:
This unit is Governor Number = 2.
Communication status is OK with Governors 1 and 3, but Governor number 4 is
NOT communicating.
Interpretation:
This unit is Governor Number = 7.
Communication status is OK with Governors 1, 3, 4, 5, 6 and 8 but governor
Number 2 is NOT communicating.
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12.2.2 Master / Slave Loadshare Groups
Engines that are on load and connected together through interconnectors represent a loadshare
group. A number of independent loadshare groups may exist at one time.
This Viking25 presents 3off Viking25 digital inputs to receive interconnector status, this enables
the software to support up to 4 loadshare groups: A,B,C,D.
An interconnector may represent a circuit breaker status or a combination of circuit breaker and
bus tie breaker status achieving electrical connections between engines. An interconnector may
also represent a combination of clutch status achieving mechanical connections between
engines through a gearbox. Interconnector wiring should be implemented in accordance with
Regulateurs Europa recommended wiring scheme.
While Intcon1 Config item in Groups is selected to Normal interconnector 1 will be considered
closed when digital Input #46 is high.
While Intcon1 Config item in Groups is selected to Inverted interconnector 1 will be considered
closed when digital Input #46 is low.
While Intcon2 Config item in Groups is selected to Normal interconnector 2 will be considered
closed when digital Input #47 is high.
While Intcon2 Config item in Groups is selected to Inverted interconnector 2 will be considered
closed when digital Input #47 is low.
While Intcon3 Config item in Groups is selected to Normal interconnector 3 will be considered
closed when digital Input #48 is high.
While Intcon3 Config item in Groups is selected to Inverted interconnector 3 will be considered
closed when digital Input #48 is low.
The Load Sharing Group item in Display > Engine Status > All Engines > Governor Number
(other unit) > Status provides indication of the group the unit is in.
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12.2.3 Initiation of Master / Slave Loadshare
While an engine is running in isochronous mode the unit will constantly check for the
requirement to enter master / slave loadshare.
With all items in the Mode Select Config menus selected to Yes, the requirement to enter
master / slave loadshare to share generator load is defined by the following conditions:
Selecting No in I/P #40 Loadshare menu item within the Master / Slave > Mode Select Config
menu removes this input from the requirement.
Selecting No in I/P #38 Bus Tie menu item within the kW Balance > Mode Select Config menu
removes this input from the requirement.
With all items in the Mode Select Config menus selected to Yes, the requirement to enter
master / slave loadshare to share propulsion load is defined by the following conditions:
Selecting No in I/P #40 Loadshare menu item within the Master / Slave > Mode Select Config
menu removes this input from the requirement to enter master / slave loadshare.
The unit will process the master / slave loadshare functionality while there is a requirement to
enter master / slave loadshare to share either generator or propulsion load.
On entering master / slave loadshare, while conditions do not force masterless or droop mode,
the unit will determine whether it should run in master or slave mode.
The unit initially runs in slave mode. The unit will assess the preferred master and governor
number / network identity status of all other units in its loadshare group. If the required
conditions are satisfied for a short period of time this unit will achieve mastership and run in
master mode. The operating as master output will be energised while the unit runs in master
mode.
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12.2.4 Off-Loading
While the load reduction input is de-energised the load reduction output is de-energised.
If the load reduction input is energised while the Application Sel item in System > Clutch
Control menu selected to Multi Eng (this unit configured as part of a two engine - single shaft
gearbox installation) and both this unit and the twin unit clutches are engaged, the internal
reduce propulsion load requirement will be active and the load reduction output will be
maintained de-energised. Otherwise, while the load reduction input is energised the internal
reduce propulsion load requirement will not be active and the load reduction output and fuel
limitation output will be energised.
While the offload input is energised and this unit is not the only unit in its loadshare group, or the
internal reduce propulsion load requirement is active, this unit is forced to slave mode and code
L24 is displayed.
If it is the offload input that is energised load will be ramped off this unit by the reduction of
engine fuelling at the rate defined in Reduce Load Rate item in Master / Slave > General, to the
fuelling rate defined in Off Load Fuel Target item in Master / Slave > General. If the electrical
load measurement is available and healthy the trip breaker output will be energised when the
measured kW is below Off Load kW Trip item in Master / Slave > General.
The trip breaker output will be de-energised when the offload input is de-energised.
If it is the load reduction input that is energised load will be ramped off this unit by the reduction
of engine fuelling at the rate defined in Reduce Load Rate item in Master / Slave > General, to
the fuelling rate defined in Load Reduction Level item in Master / Slave > General.
Note that load reduction is not applied before energising the trip breaker output on a stop
initiation. Therefore the system may suffer a speed bump.
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12.2.5 Mastership
Units operating in slave mode continually assess the condition of all units on load in the same
loadshare group. If one the following conditions is maintained for a short period of time, this unit
will achieve mastership:
i.- This unit is the only unit on load in the loadshare group.
ii.- This unit is the only unit on load in the loadshare group that is selected as a preferred
master for the group.
iii.- This unit is selected as a preferred master for the loadshare group and its governor
number / network identity is the lowest of any other units on load in the group that
are selected as a preferred master for the group.
iv.- There are no units on load in the loadshare group that are selected as a preferred
master for the group and this unit has the lowest governor number / network
identity of all the units on load in the group
The operating as master output will be energised while the unit runs in master mode.
The Groups menu enables this unit preferred master status to be configured for each loadshare
group in the system. The following menu items are presented and can be selected to either
Preferred or Not Pref.:
The condition of more than 1 master in a loadshare group can be achieved following group
changes and preferred master changes. This condition will be detected and immediately
resolved by the action of the unit with the highest governor number / network identity being
forced into slave mode.
While running in master mode, performing the role of the speed controller in a loadshare group,
the master performs the following master / slave loadshare functions:
i.- Performs speed governing (controlling the speed / frequency of the loadshare group)
according to its current speed setting mode.
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The master transmits its speed controller output (not affected by fuel limitation) for use by the
slaves in its loadshare group. This value can be filtered in one of two ways to reduce the effects
of governing ‘noise’ from reaching the slave governors. The Rack Filter item in General menu
enables filtering of the fuelling rate to be configured:
When selected to 0 the fuelling rate output will be filtered using a rolling average filter
algorithm. The number of stages can be configured by Rack Filter Stages item in
General, where a value of 1 results in no filtering. The maximum possible number
of stages is 50.
When selected to 1 the fuelling rate output will be filtered using a Bartlett low pass filter
algorithm. The characteristics of this filter are not adjustable.
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12.2.6 Slaveship
While running in slave mode the unit is not processing speed governing, slaves use their
masters fuelling rate for the basis of their own fuelling rate. Slaves process their own fuel
limitation.
On entering slave mode the unit will display code 8. The unit will initially ramp its fuelling rate to
match its masters fuelling, taking load as it does so, applying the ramp rate defined in Incoming
Match Ramp and General Match Ramp item in Master / Slave > General. The ramp rate
1
Incoming Match Ramp is used when engine enters master / slave loadshare (or ‘On Load
Condition’) first time; otherwise
- If the slave unit has passed through droop or base mode plus On Load Condition.
Having matched its masters fuelling rate a slave will follow its masters fuelling rate and may
process either the kW balancing or rack offset following functions.
The slave setspeed demand may be adjusted while not in use. A slaves ramped setspeed is
maintained equal to its measured speed to ensure a bumpless exit from slave mode.
1
Please reference ‘section 12.2.3 (Initiation of Master / Slave Loadshare)’ for how to enter master /
slave loadshare (or ‘On Load Condition’).
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12.2.6.1 kW balancing
Slave units can perform a kW balancing function to achieve precise sharing of electrical load
across shaft generators within their loadshare group.
With all items in the Mode Select Config menus selected to Yes, the requirement for a slave
unit to perform the kW balancing function is defined by the following conditions:
Selecting No in I/P #40 Loadshare menu item within the Master / Slave > Mode Select Config
menu removes this input from the requirement.
Selecting No in I/P #38 Bus Tie menu item within the kW Balance > Mode Select Config menu
removes this input from the requirement.
Selecting No in I/P #42 kW Loadshare menu item within the kW Balance > Mode Select Config
menu removes this input from the requirement.
The unit will process the master / slave loadshare functionality while the above requirement is
satisfied and the following process conditions are satisfied:
While a slave unit is performing kW balance the kW balancing (to twin unit) output is energised.
The load balance offset function may be used to allow a difference in KWatt load between the
generators to be created – see section 12.2.6.2
The kW balancing function generates a bias value based on the error between the slave units
kW load measurement and the mean load calculated by the master.
If NLG Enable item in kW Balance > Non Linear Gain menu is selected to enable the kW
balance non-linear gain function will be applied to the error.
The error is processed by the kW balance PID controller, using the gain constants in kW
Balance > PID Gains menu.
The error value can be limited by the user to the value in kW Balance Limit item in kW Balance
> General. The error value is also limited by the available actuator value
The resultant bias value is displayed in Rack Offset item in kW Load menu and is applied to the
masters fuelling rate. The lowest of this resultant and the slaves fuel limit functions determines
the slaves fuelling rate.
While kW balancing is active, the error value has not reached Rack Limit and the slave fuelling
rate has not reached its limits (pos 0 to pos10), the slave unit is considered to be on the Mean
Load Line and code L12 will be displayed.
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12.2.6.2 Load Balance Offset Function
Unless stated otherwise, menu parameters associated with this function are presented in:
The load balance offset function can be enabled / disabled manually through Load Balance
Offset.
While the load balance offset analogue input is enabled and healthy the signal is processed
according to menu items, where the current value in Minimum LB Offset mA represents a
negative offset value of Maximum LB Offset %, and the current value in Maximum LB Offset mA
represents a positive offset value of Maximum LB Offset %. The null offset mA point falls
halfway between Minimum LB Offset mA and Maximum LB Offset mA menu items.
If the analogue input signal fails the offset is forced to a value of 0%.
The % value is referenced to the rated engine power, set in the Rated kW item in Loadshare >
kW Balance > General menu. The input offset % and kW values are displayed in the Load
Balance Offset items.
The applied offset value is ramped to the offset input signal value at the %/second rate set in
Load Offset Rate. The ramped offset % and kW values are displayed in the Load Balance
Ramp items.
The ramped offset value is added to the kW load value, the resultant is limited to the Maximum
kW Load % and Minimum kW Load % items in Loadshare > kW Balance > General menu
range. The % and kW resultant values are displayed in the Adjusted kW Load items.
- Application of a negative offset signal value into one unit will result in the kW load of
that unit increasing and the kW load of all other units running in parallel reducing.
- Application of a positive offset signal value into one unit will result in the kW load of that
unit decreasing and the kW load of all other units running in parallel increasing.
The magnitude of kW load increase / decrease is dependant on the offset value and the number
of generators running in parallel.
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12.2.6.3 Rack Offset Following
Slave units can perform a rack offset following function to achieve open loop sharing of
mechanical loads on shafts into the common gearbox its shares with its ‘twin’ unit.
This function is utilised in the specific machinery arrangement where a pair of engines are
mechanically connected together through a 2 into 1 gearbox and 1 engine only drives a shaft
generator.
A slave unit will perform rack offset following only while the following conditions are satisfied:
The rack offset following function uses the rack offset value generated by the kW balance
function of its ‘twin’ unit as its bias value.
The bias value is displayed in Rack Offset item in kW Load menu and is applied to the masters
fuelling rate, the resultant determines the slaves fuelling rate.
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12.2.7 Masterless Mode
All healthy units on the CAN Bus will revert to masterless mode should they detect that serial
information from one or more previously active units is no longer available on the CAN Bus, or
should they detect that two or more units are set with the same governor number / network
identity.
Masterless mode will be maintained while master / slave loadshare initiation requirements are
satisfied and one or more of the following alarms are active:
The Masterless Type item in General should be selected to Droop. The individual units will
revert to droop speed governing (section 12.3) by bumpless transfer, initially maintaining speed
and load levels. While operating in masterless droop mode the operating in droop digital output
will be energised and code L72 will be displayed.
Units running in parallel in droop mode achieve a stable load control system but introduce
changes in system speed / electrical frequency according to individual unit droop characteristics
when engine loads change. This can be compensated by applying raise / lower speed
commands according to the speed setting mode of the individual unit.
Units will exit masterless mode, returning to master / slave loadshare operation, when a
masterless reset applied at one unit successfully resets the above alarms.
Units achieve a bumpless speed transition back to master / slave loadshare by initially resetting
ramped setspeed to measured speed, then ramping ramped setspeed in accordance with the
current speed setting mode requirement.
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12.2.8 Loadshare Alarms
As a result of the kW balancing function, if the fuelling rate bias value (processed error from
mean value – see section 12.2.6.1) has achieved the value of kW Balance Limit item in kW
Balance > General the alarm will be initiated and latched.
The alarm is reset by applying the reset alarm input or fault reset (pulse) input
While running in master / slave loadshare with circuit breaker closed input energised, the alarm
will be initiated and latched if the measured engine speed is greater than TTSC High Level item
or less than TTSC Low Level item in Loadshare > General
While running in master / slave loadshare with circuit breaker closed input not energised, the
alarm will be initiated and latched if the measured engine speed is more than TTSC Speed Band
+/- rpm away from its masters setspeed.
The trip to speed control check, and subsequent action, is designed to safeguard the engine
against runaway in the event of a speed control error during master / slave loadsharing
On alarm initiation the unit is forced into droop mode and setspeed and droop null are set to
maintain the instantaneous speed / load condition. While the alarm is active the following
conditions will be maintained:
The alarm is reset by applying the reset alarm input or fault reset (pulse) input
The alarm will be initiated and latched if engine is stationary with clutch engaged or circuit
breaker closed.
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- V25 LED display alarm code A15 indicated
- Engine Stationary item in Alarm > Loadshare displays Warning
- General alarm output de-energised
- This unit will stay in isochronous mode
The alarm can be reset if reset is applied and alarm condition has been removed.
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12.3 Droop Loadshare Overview
In droop speed governing mode a unit performs speed control to a droop characteristic which
introduces a % modification (droop offset) of the setspeed demand as the engine fuelling rate
(engine load) increases. The Droop item in the dynamic parameter sets in Control > Control
Gains menu defines the % reduction in setspeed demand over the engine fuelling range.
The % droop value is with respect to the Nominal Speed item value in Speed Setting > General
menu. Therefore:
Note that a 0% Droop value is the equivalent of isochronous speed control and does not provide
the load control stability associated with the droop speed governing
The fuelling rate at which 0rpm droop offset is achieved is defined by the Droop Null item in the
dynamic parameter sets in Control > Control Gains menu. Therefore:
A Droop Null value of pos 5.0, A Droop value of 5% and a Nominal Speed value of
500rpm results in a droop characteristic of:
When entering droop mode the bumpless transfer function recalculates the units Droop Null
position (limited to the actuator output range) to shift the droop characteristic such that the initial
droop offset value matches the instantaneous speed error to achieve a balanced speed control
loop to maintain speed / load conditions. Shifting the droop characteristic will modify the speed /
load range capability of the unit while running in droop.
A unit is forced into droop mode when local speed setting mode is achieved (this is a digital
speed setting mode). Additionally the user can force a unit to run in droop mode, independently
of the speed setting mode, by one of the following actions:
In digital speed setting modes, a system in which one or more droop speed governing units run
in parallel with an isochronous speed governing unit provides stable load control with maintained
system speed / electrical frequency. Droop unit load can be adjusted by applying raise / lower
speed signals to individual units.
In analogue speed setting modes (common setspeed signal to all units) a system in which one
or more droop speed governing units running in parallel with an isochronous speed governing
unit must be avoided as it may result on overload or reverse power conditions. If required to run
in droop in an analogue speed setting mode, the user must select all units running in parallel to
run in droop at the same instant.
A unit will automatically revert to droop speed governing while the trip to speed control alarm is
active. This alarm suggests that the unit has become electrically or and mechanically isolated
from its master.
A system in which one or more droop speed governing units run in parallel in isolation, provide
stable load control but introduce changes in system speed / electrical frequency according to
individual unit droop characteristics when engine loads change. This can be compensated by
applying raise / lower speed commands according to the speed setting mode of the individual
units.
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While operating in droop mode the units operating in droop digital output will be energised and
the units will display code L104.
Units achieve a bumpless speed transition back to isochronous speed setting by initially
resetting ramped setspeed to measured speed, then ramping ramped setspeed in accordance
with the current speed setting mode requirement.
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13 ALL ENGINES LOAD SHARING DISPLAY MENU
It is possible to view status information for all units that are active on the CAN bus. If a governor
number unit does not have active status all menu display items will indicate Invalid. The
information provided by the menu display items is described below.
Engine Status > All Engines > Governor Number X > Status >
Valid Status
Displays the status of this governor number unit. The text display will be one of the following
Rack Offset
Displays the rack offset being applied by this governor number unit. This applies to slave units
that are KW balancing or rack offset following. The value displayed is the percentage of
actuator output with 0.0 to 100.0% representing actuator divisions 0-10. The value displayed is
always 0 on a master unit.
Actuator
Displays the fuelling rate of this governor number unit, in divisions, range 0.00 to 10.00
Engine Load
Displays the loading of this governor number unit referenced to engine fuelling, in %, range
-33.3 to 133.3
Unlimited Load
Displays the unlimited PID output for this governor number unit. The value is displayed in
divisions, range 0.00 to 10.00.
KW Load
Displays the scaled KW load measurement for this governor number unit, in kW.
Adjusted KW Load
Displays the KW load reference for this governor number unit to be included in the mean load
calculation. This value may have been adjusted by the load balance offset function. The value
is displayed as % rated kW load.
Set Speed
Displays the set speed for this governor number unit.
Engine Speed
Displays the measured speed for this governor number unit.
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Engine Status > All Engines > Governor Number X > Mode >
Mode Code
Displays the operating mode of this governor number unit by numeric code. This is a replication
of the mode display on the Viking25 display module, section 12.1.2
Mode
Displays the operating mode of this governor number unit by text descriptor. The text display
will be one of the following:
Slave
Master
Masterless
Droop
Isochronous
Base Load
Load
Provides indication when displaying On that this governor number unit is connected to electrical
loads through its breaker being closed or mechanical loads through its clutch being engaged.
Off Load
Provides indication when displaying Active that this governor number unit is processing the off
loading function.
Ballhead
Provides indication when displaying Active that this governor number unit ‘run on ballhead’
condition has been achieved such that backup governing is enabled.
Masterless Mode
Displays the mode selected for masterless mode at this governor number unit. The text display
will be one of the following:
Droop
Isochronous
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Engine Status > All Engines > Governor Number X > Error >
Error Code
Displays the error value of this governor number unit by a bit mapped number as below. The bit
mapped number displayed will be one of the following:
The details of the errors are displayed in the subsequent menu items as follows
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15. CLUTCH CONTROL
15.1 General
Editable parameters associated with clutch control are presented in the Edit > System > Clutch
Control menu.
Status parameters associated with clutch control are presented in the Display > System >
Clutch Control menu.
This software provides clutch control functionality for both single and multi engine applications.
The user must configure the software through the Edit menu Application Sel item to match the
application in which it is installed, selecting either Single Eng or Multi Eng option. The software
reads the Application Sel item once only, on power up, so the Viking power must be cycled after
editing for a new configuration to be processed. The configuration being processed is confirmed
in the Display menu Application Sel item
The clutch control functionality that is processed when Application Sel item is selected to Single
Eng supports installations in which ‘this unit’ can not be mechanically connected to a ‘twin unit’
through the clutch / gearbox arrangement. This covers single engine and two engine - twin shaft
installations.
The following hardwired input/output signals are not utilised in this software configuration:
Digital inputs:
i.- ‘twin unit’ Viking healthy
ii.- ‘twin unit’ circuit breaker closed
iii.- ‘twin unit’ clutch engaged
Digital outputs:
i.- ‘this unit’ Viking healthy
ii.- disengage ‘twin unit’ clutch
The clutch control functionality that is processed when Application Sel item is selected to Multi
Eng supports installations in which ‘this unit’ can be mechanically connected to a ‘twin unit’
through a clutch / gearbox arrangement. This covers two engine - single shaft installations. The
above Viking hardwired input/output signals are utilised in this software configuration and the
interconnections between ‘this unit’ and its ‘twin unit’ must be implemented correctly.
The user must configure the software in each unit through the Edit menu Twin Governor
Number item to match Governor Number item in Loadshare > General of the ‘twin unit’ that ‘this
unit’ can be mechanically connected to.
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15.2 Auto Clutch Disengagement
15.2.1 General
While Application Sel item is selected to Multi Eng, when both clutches are engaged the engines
are mechanically connected through the two engine - single shaft gearbox arrangement.
This software provides clutch control functionality for multi engine applications in which neither,
one or both units are fitted with shaft generators. The user must configure the software in each
unit through the Edit menu Shaft Gen Sel item to match the application in which it is installed,
selecting either Installed or Not Inst option. The software reads the Shaft Gen Sel item once
only, on power up, so the Viking power must be cycled after editing for a new configuration to be
applied. The configuration being processed is confirmed in the Display menu Shaft Gen Sel
item
While Shaft Gen Sel item is Installed, ‘this unit’ Shaft Generator serial data item is set true.
While Shaft Gen Sel item is Not Inst, ‘this unit’ Shaft Generator serial data item is set false.
Each Viking will continually assess the status of the ‘twin unit’ Shaft Generator serial data item to
determine the system shaft generator arrangement. The status will be displayed in Shaft Gen
Config item as follows:
Neither; while Shaft Gen Sel is Not Inst and ‘twin unit’ Shaft Generator is false.
This Only; while Shaft Gen Sel is Installed and ‘twin unit’ Shaft Generator is false.
Twin Only; while Shaft Gen Sel is Not Inst and ‘twin unit’ Shaft Generator is true.
Both; while Shaft Gen Sel is Installed and ‘twin unit’ Shaft Generator is true.
Note: While Application Sel item is selected to Single, Shaft Gen Config item displays Neither
While Application Sel item is selected to Multi Eng, should the ‘twin unit’ develop a major fault
condition such that its engine runs under backup governing ‘this unit’ will detect that ‘twin unit’
Viking healthy input has de-energised and will command the clutches of both units into an
arrangement in which the operation of the shaft generator(s) is secured. It is for this purpose
that ‘this unit’ receives the ‘twin unit’ circuit breaker and clutch status and is able to disengage
the ‘twin unit’ clutch.
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15.2.2 Auto Clutch Disengagement Logic
The Req Dis This Clutch and Req Dis Twin Clutch items represent the requirement to trip
clutches should the condition of both clutches engaged be achieved.
While either of the following conditions are true both items display False as there would be no
requirement for this function to disengage either clutch:
Should ‘twin unit’ Viking healthy input de-energise while Shaft Gen Config item displays
Both:
While the following conditions are true there would be a requirement to disengage ‘this
unit’ clutch should both clutches be engaged, therefore Req Dis This Clutch item would
display True:
Otherwise there would be a requirement to disengage ‘twin unit’ clutch should both
clutches be engaged, therefore Req Dis Twin Clutch item would display True.
Should ‘twin unit’ Viking healthy input de-energise while Shaft Gen Config item displays
This Only:
While the following conditions are true there would be a requirement to disengage ‘this
unit’ clutch should both clutches be engaged, therefore Req Dis This Clutch item would
display True:
Otherwise there would be a requirement to disengage ‘twin unit’ clutch should both
clutches be engaged, therefore Req Dis Twin Clutch item would display True.
Should ‘twin unit’ Viking healthy input de-energise while Shaft Gen Config item displays
Twin Only there would be a requirement to disengage ‘twin unit’ clutch should both clutches be
engaged, therefore Req Dis Twin Clutch item would display True.
While both ‘this unit’ and ‘twin unit’ clutch engaged inputs are energised Both Clutch Engaged
item is set True. The auto clutch disengagement function will only energise a disengage clutch
output while both clutches are engaged.
While Both Clutch Engaged item displays True ‘this unit’ disengage clutch output will be
energised while Req Dis This Clutch item displays True.
While Both Clutch Engaged item displays True ‘twin unit’ disengage clutch output will be
energised while Req Dis Twin Clutch item displays True.
.
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15.3 Clutch Engagement
15.3.1 General
While clutch is disengaged and a prepare to clutch-in input pulse has not been detected the
clutch engagement processing is in the standby condition, indicated as follows:
i.- A new request to engage clutch is not considered while stop, stationary or starting
conditions exist.
ii.- Any active clutch-in process will be aborted without alarm should a stop condition be
generated.
iii.- The ClutchIn Twin Status item displays This Clutch Eng while this unit clutch is
engaged. This is the ‘don’t care’ condition for the clutch-in process.
iv.- The ClutchIn Speed Control item is forced to Inactive while the run on ballhead
condition is achieved as the Viking is unable to force setspeed ramping.
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15.3.2 Single Engine Application
The ClutchIn Process item displays Requested on detection of a prepare to clutch-in input pulse
while the standby conditions exist.
An active clutch-in failure alarm is reset, the clutch-in failure output is de-energised and an
active clutch-in aborted alarm is reset.
The ClutchIn Unit item displays Single. The attempt progresses to stage 2 without delay.
The clutch-in process will be aborted should the speed setting mode change during the attempt
phase. The clutch-in aborted alarm will be initiated.
The engine speed is required to be at Calc ClutchIn Speed item value before attempting clutch
engagement.
If in generator speed setting mode the Calc ClutchIn Speed item is set to the current demand set
speed, otherwise the Calc ClutchIn Speed item is set to Clutch-in Speed item value in Speed
Setting > General menu.
If not in local speed setting mode the ClutchIn Speed Control item is set to Active and the engine
set speed is ramped to Calc Clutch-In Speed. The ClutchIn Process item displays Pre Ramp.
When ramped set speed has achieved Calc ClutchIn Speed a period of Clutch-in Delay item is
processed. The ClutchIn Process item displays Pre Delay.
On Clutch-in Delay period timeout the engage clutch output is energised and the attempt
progresses to Stage 3.
If in local speed setting mode clutch engagement processing does not modify engine set speed,
ClutchIn Speed Control item remains Inactive. The attempt progresses to Stage 3.
Stage 3: Engage
If ClutchIn Speed Control item is Active, the engage clutch output is energised
If ClutchIn Speed Control item is Inactive, the engage clutch output is energised only while the
ramped set speed happens to be equal to Calc ClutchIn Speed.
If clutch engaged input is not energised to confirm clutch engaged status within Engage Period
item the attempt progresses to Stage 4a.
If clutch engaged input is energised to confirm clutch engaged status within Engage Period item
the attempt progresses to Stage 4b.
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Stage 4a: Failed Attempt
The engage clutch output is de-energised. The ClutchIn Failure alarm is initiated if the engage
clutch output was energised during the engage stage.
If ClutchIn Speed Control item is not Active the attempt to engage clutch is unlatched and clutch
engagement processing returns to the standby conditions.
If ClutchIn Speed Control item is Active, if the current speed setting mode is an analogue speed
setting type, ClutchIn Speed Control item is set to Inactive. Normal speed control ramps the set
speed back to the analogue speed setting demand. The ClutchIn Process item displays Post
Ramp. When ramped set speed matches demand setspeed the attempt to engage clutch is
unlatched. Clutch engagement processing returns to the standby conditions.
If ClutchIn Speed Control item is Active, if the current speed setting mode is a digital speed
setting type the engine set speed is ramped to the speed value logged in stage 2, before the set
ClutchIn Speed Control was applied. The ClutchIn Process item displays Post Ramp.
When ramped set speed has achieved the logged speed value ClutchIn Speed Control item is
set to Inactive and the attempt to engage clutch is unlatched and clutch engagement processing
returns to the standby conditions.
If ClutchIn Speed Control item is not Active the attempt to engage clutch is unlatched.
If ClutchIn Speed Control item is Active, indicating that the attempt to engage clutch process
applied a modification to the set speed demand, a period of Speed Ramp Delay item is
processed. The ClutchIn Process item displays Post Delay.
If ClutchIn Speed Control item is Active, on Speed Ramp Delay period timeout, if the current
speed setting mode is an analogue speed setting type, ClutchIn Speed Control item is set to
Inactive. Normal speed control ramps the set speed back to the analogue speed setting
demand. The ClutchIn Process item displays Post Ramp. When ramped set speed matches
demand setspeed the attempt to engage clutch is unlatched.
If ClutchIn Speed Control item is Active, on Speed Ramp Delay period timeout, if the current
speed setting mode is a digital speed setting type the engine set speed is ramped to the speed
value logged in stage 2, before the set ClutchIn Speed Control was applied. The ClutchIn
Process item displays Post Ramp.
When ramped set speed has achieved the logged speed value ClutchIn Speed Control item is
set to Inactive and the attempt to engage clutch is unlatched.
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15.3.3 Multi Engine Application – (First Engine)
ClutchIn Twin Status item displays the status of the clutch-in process interface between ‘this
unit’ and its ‘twin unit’:
i.- While the ‘twin unit’ CAN data items are available to ‘this unit’, Comms Healthy is
displayed.
ii.- Should the CANbus communications between ‘this unit’ and its ‘twin unit’ have failed
and Twin unit: Viking healthy input not energised, Twin Unit Failed is displayed.
iii.- Should the CANbus communications between ‘this unit’ and its ‘twin unit’ have failed,
Twin unit: Viking healthy input is energised and Twin unit: clutch engaged input not
energised, Twin Clutch Dis is displayed.
iv.- Should the CANbus communications between ‘this unit’ and its ‘twin unit’ have
failed, Twin unit: Viking healthy input energised and Twin unit: clutch engaged input
energised, Twin Clutch Eng is displayed.
The ClutchIn Process item displays Requested on detection of a prepare to clutch-in input pulse
while the standby conditions exist.
An active clutch-in failure alarm is reset, the clutch-in failure output is de-energised and an
active clutch-in aborted alarm is reset.
Important note:
Should ClutchIn Twin Status item display Twin Unit Failed or Twin Clutch Dis during this stage,
ClutchIn Unit item will be forced to display Single and the clutch in process will progress to stage
2 of the single engine application sequence.
The following CAN clutch processing data items of the ‘twin unit’ are assessed.
If neither serial data item is true ClutchIn Unit item will display First and a delay of clutchin first
period (the resultant of governor number x 200mS), is processed.
On clutchin first period timeout ‘this unit’ Clutch Engagement Ongoing serial data item is set true
and the attempt progresses to stage 2.
The clutch-in process will be aborted should one of the following conditions be detected during
the attempt phase. The clutch-in aborted alarm will be initiated.
ii.- ‘twin unit’ Clutch Engaged CAN data item indicates twin clutch now engaged.
iii.- CANbus communications between ‘this unit’ and its ‘twin unit’ fail.
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Stage 2: Pre Engage
The engine speed is required to be at Calc ClutchIn Speed item value before attempting clutch
engagement.
If in generator speed setting mode the Calc ClutchIn Speed item is set to the current demand set
speed, otherwise the Calc ClutchIn Speed item is set to Clutch-in Speed item value in Speed
Setting > General menu.
If not in local speed setting mode the ClutchIn Speed Control item is set to Active and the engine
set speed is ramped to Calc Clutch-In Speed. The ClutchIn Process item displays Pre Ramp.
When ramped set speed has achieved Calc ClutchIn Speed a period of Clutch-in Delay item is
processed. The ClutchIn Process item displays Pre Delay.
On Clutch-in Delay period timeout the engage clutch output is energised and the attempt
progresses to Stage 3.
If in local setting mode clutch engagement processing does not modify engine setspeed,
ClutchIn Speed Control item remains Inactive. The attempt progresses to Stage 3.
Stage 3: Engage
If ClutchIn Speed Control item is Active, the engage clutch output is energised
If ClutchIn Speed Control item is Inactive, the engage clutch output is energised only while the
ramped set speed happens to be equal to Calc ClutchIn Speed.
If clutch engaged input is not energised to confirm clutch engaged status within Engage Period
item the attempt progresses to Stage 4a.
If clutch engaged input is energised to confirm clutch engaged status within Engage Period item
the attempt progresses to Stage 4b.
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Stage 4a: Failed Attempt
The engage clutch output is de-energised. The ClutchIn Failure alarm is initiated if the engage
clutch output was energised during the engage stage.
If ClutchIn Speed Control item is not Active the attempt to engage clutch is unlatched and clutch
engagement processing returns to the standby conditions.
If ClutchIn Speed Control item is Active, if the current speed setting mode is an analogue speed
setting type, ClutchIn Speed Control item is set to Inactive. Normal speed control ramps the set
speed back to the analogue speed setting demand. The ClutchIn Process item displays Post
Ramp. When ramped set speed matches demand setspeed the attempt to engage clutch is
unlatched. Clutch engagement processing returns to the standby conditions.
If ClutchIn Speed Control item is Active, if the current speed setting mode is a digital speed
setting type the engine set speed is ramped to the speed value logged in stage 2, before the set
ClutchIn Speed Control was applied. The ClutchIn Process item displays Post Ramp.
When ramped set speed has achieved the logged speed value, ClutchIn Speed Control item is
set to Inactive and the attempt to engage clutch is unlatched and clutch engagement processing
returns to the standby conditions.
For all the above conditions, when the attempt to engage clutch is unlatched, ‘this unit’ Clutch
Engagement Ongoing serial data item is set false.
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Stage 4b: Successful Attempt
If ClutchIn Speed Control item is not Active the attempt to engage clutch is unlatched.
If ClutchIn Speed Control item is Active, indicating that the attempt to engage clutch process
applied a modification to the set speed demand, a period of Speed Ramp Delay item is
processed. The ClutchIn Process item displays Post Delay.
If ClutchIn Speed Control item is Active, on Speed Ramp Delay period timeout, if the current
speed setting mode is an analogue speed setting type, ClutchIn Speed Control item is set to
Inactive. Normal speed control ramps the set speed back to the analogue speed setting
demand. The ClutchIn Process item displays Post Ramp. When ramped set speed matches
demand setspeed the attempt to engage clutch is unlatched.
If ClutchIn Speed Control item is Active, on Speed Ramp Delay period timeout, if the current
mode is constant speed setting mode (a digital speed setting type) the engine set speed is
ramped to Rated Speed item value in Speed Setting > General menu. The ClutchIn Process
item displays Post Ramp.
When ramped set speed has achieved Rated Speed, ClutchIn Speed Control item is set to
Inactive and the attempt to engage clutch is unlatched.
If ClutchIn Speed Control item is Active, on Speed Ramp Delay period timeout, if the current
speed setting mode is any digital mode other than constant speed setting mode the engine set
speed is maintained at Calc Clutch-In Speed, the ClutchIn Speed Control item is set to Inactive
and the attempt to engage clutch is unlatched.
For all the above conditions, when the attempt to engage clutch is unlatched, ‘this unit’ Clutch
Engagement Ongoing serial data item is set false.
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15.3.4 Multi Engine Application – (Second Engine)
ClutchIn Twin Status item displays the status of the clutch-in process interface between ‘this
unit’ and its ‘twin unit’:
i.- While the ‘twin unit’ CAN data items are available to ‘this unit’, Comms Healthy is
displayed.
ii.- Should the CANbus communications between ‘this unit’ and its ‘twin unit’ have failed
and Twin unit: Viking healthy input is not energised, Twin Unit Failed is displayed.
iii.- Should the CANbus communications between ‘this unit’ and its ‘twin unit’ have failed,
Twin unit: Viking healthy input is energised and Twin unit: clutch engaged input is not
energised, Twin Clutch Dis is displayed.
iv.- Should the CANbus communications between ‘this unit’ and its ‘twin unit’ have
failed, Twin unit: Viking healthy input is energised and Twin unit: clutch engaged input is
energised, Twin Clutch Eng is displayed.
Important note:
If the 2 units of a multi engine arrangement are to receive the prepare to clutch-in input pulse at
the same time, the units must receive the pulse within 50mS of each other, to avoid any
possibility of both units progressing the clutch-in procedure as First (as a result of CANbus
communication time period).
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Stage 1: Request To Engage Clutch
The ClutchIn Process item displays Requested on detection of a prepare to clutch-in input pulse
while the standby conditions exist.
An active clutch-in failure alarm is reset, the clutch-in failure output is de-energised and an
active clutch-in aborted alarm is reset.
Important note:
Should ClutchIn Twin Status item display Twin Clutch Eng. on detection of prepare to clutch-in
input pulse the clutch-in process will be aborted. The clutch-in aborted alarm will be initiated.
This condition indicates that the ‘twin unit’ clutch is engaged but its speed is not available to ‘this
unit’.
Should ClutchIn Twin Status item display Twin Unit Failed or Twin Clutch Dis on detection of
prepare to clutch-in input pulse, ClutchIn Unit item will be forced to display Single and the clutch
in process will progress to stage 2 of the single engine application sequence.
The following CAN clutch processing data items of the ‘twin unit’ are assessed.
If either serial data item is set true within clutchin first period (the resultant of governor number x
200mS), ClutchIn Unit item will display Not First.
While ‘twin unit’ Clutch Engagement Ongoing item is set true a delay of Ongoing period (the
resultant of 2 x Engage Period item) is processed. Should Ongoing period achieve timeout the
clutchIn aborted alarm is initiated, the attempt to engage clutch is unlatched and clutch
engagement processing returns to the standby conditions.
If ‘twin unit’ Clutch Engagement Ongoing item changes to false within Ongoing period, ‘twin unit’
Clutch Engaged item will be assessed. If ‘twin unit’ Clutch Engaged item has remained false the
clutchIn aborted alarm is initiated, the attempt to engage clutch is unlatched and clutch
engagement processing returns to the standby conditions.
During the delay period the clutch-in process will be aborted should one of the following
conditions be detected. The clutch-in aborted alarm will be initiated:
i.- CANbus communications between ‘this unit’ and its ‘twin unit’ fail.
ii.- Twin unit: clutch engaged input energised and Req Dis This Clutch item displays
True, therefore would result in an auto trip clutch on engagement.
If ‘twin unit’ Clutch Engaged item is initially set true, or is set true following a period of ‘twin unit’
Clutch Engagement Ongoing item being true, ‘this unit’ Clutch Engagement Ongoing item is set
true and the attempt progresses to stage 2.
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Stages 2-4: Attempt Phase
The clutch-in process will be aborted should one of the following conditions be detected during
the attempt phase. The clutch-in aborted alarm will be initiated.
ii.- ‘twin unit’ Clutch Engaged CAN data item indicates twin clutch now not engaged.
iii.- CANbus communications between ‘this unit’ and its ‘twin unit’ fail.
iv.- Twin unit: clutch engaged input energised and Req Dis This Clutch item displays
True, therefore would result in an auto trip clutch on engagement.
The engine speed is required to be at Calc ClutchIn Speed item value before attempting clutch
engagement.
While ClutchIn Unit displays Not First the Calc ClutchIn Speed item is set to the resultant of
Clutch-In Speed serial data item value + Delta ClutchIn Speed (a positive or negative value)
item.
If not in local speed setting mode the ClutchIn Speed Control item is set to Active and the engine
set speed is ramped to Calc Clutch-In Speed. The ClutchIn Process item displays Pre Ramp.
When ramped set speed has achieved Calc ClutchIn Speed a period of Clutch-in Delay item is
processed. The ClutchIn Process item displays Pre Delay.
On Clutch-in Delay period timeout the engage clutch output is energised and the attempt
progresses to Stage 3.
If in local speed setting mode clutch engagement processing does not modify engine setspeed,
ClutchIn Speed Control item remains Inactive. The attempt progresses to Stage 3.
Stage 3: Engage
If ClutchIn Speed Control item is Active, the engage clutch output is energised
If ClutchIn Speed Control item is Inactive, the engage clutch output is energised only while the
ramped set speed happens to be equal to Calc ClutchIn Speed.
If clutch engaged input is not energised to confirm clutch engaged status within Engage Period
item the attempt progresses to Stage 4a.
If clutch engaged input is energised to confirm clutch engaged status within Engage Period item
the attempt progresses to Stage 4b.
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Stage 4a: Failed Attempt
The engage clutch output is de-energised. The ClutchIn Failure alarm is initiated if the engage
clutch output was energised during the engage stage.
If ClutchIn Speed Control item is not Active the attempt to engage clutch is unlatched and clutch
engagement processing returns to the standby conditions.
If ClutchIn Speed Control item is Active, if the current speed setting mode is an analogue speed
setting type, ClutchIn Speed Control item is set to Inactive. Normal speed control ramps the set
speed back to the analogue speed setting demand. The ClutchIn Process item displays Post
Ramp. When ramped set speed matches demand setspeed the attempt to engage clutch is
unlatched. Clutch engagement processing returns to the standby conditions.
If ClutchIn Speed Control item is Active, if the current speed setting mode is a digital speed
setting type the engine set speed is ramped to the speed value logged in stage 2, before the set
ClutchIn Speed Control was applied. The ClutchIn Process item displays Post Ramp.
When ramped set speed has achieved the logged speed value, ClutchIn Speed Control item is
set to Inactive and the attempt to engage clutch is unlatched and clutch engagement processing
returns to the standby conditions.
For all the above conditions, when the attempt to engage clutch is unlatched, ‘this unit’ Clutch
Engagement Ongoing serial data item is set false.
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Stage 4b: Successful Attempt
If ClutchIn Speed Control item is not Active the attempt to engage clutch is unlatched.
If ClutchIn Speed Control item is Active, indicating that the attempt to engage clutch process
applied a modification to the set speed demand, a period of Speed Ramp Delay item is
processed. The ClutchIn Process item displays Post Delay.
If ClutchIn Speed Control item is Active, on Speed Ramp Delay period timeout, if the current
speed setting mode is an analogue speed setting type, ClutchIn Speed Control item is set to
Inactive. Normal speed control ramps the set speed back to the analogue speed setting
demand. The ClutchIn Process item displays Post Ramp. When ramped set speed matches
demand setspeed the attempt to engage clutch is unlatched.
If ClutchIn Speed Control item is Active, on Speed Ramp Delay period timeout, if the current
mode is constant speed setting mode (a digital speed setting type) the engine set speed is
ramped to Rated Speed item value in Speed Setting > General menu. The ClutchIn Process
item displays Post Ramp.
When ramped set speed has achieved Rated Speed, ClutchIn Speed Control item is set to
Inactive and the attempt to engage clutch is unlatched.
If ClutchIn Speed Control item is Active, on Speed Ramp Delay period timeout, if the current
speed setting mode is any digital mode other than constant speed setting mode the engine set
speed is maintained at Calc Clutch-In Speed, the ClutchIn Speed Control item is set to Inactive
and the attempt to engage clutch is unlatched.
For all the above conditions, when the attempt to engage clutch is unlatched, ‘this unit’ Clutch
Engagement Ongoing serial data item is set false.
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15.3.5 Clutch-in Failure Alarm
While the Clutch-in Failure alarm is active the following conditions will be maintained:
Once the clutch engagement processing standby condition has been achieved the alarm can be
cleared either by energising the reset alarm input or fault reset input (pulse), or by energising the
prepare to clutch-in input (pulse).
While the Clutch-in Aborted alarm is active the following conditions will be maintained:
The alarm can be cleared either by energising the reset alarm input or fault reset input (pulse),
or by energising the prepare to clutch-in input (pulse).
While ‘this unit’ clutch engaged input is energised, CAN serial data item ‘this unit’ Clutch
Engaged is maintained set true. Should the input de-energise, the serial data item will be set
false.
While Application Sel item is selected to Multi Eng, ‘this unit’ clutch engaged input is energised
and ‘twin unit’ Clutch Engaged serial data item is false, serial data item Clutch-in Speed is set
to ‘this unit’ ramped setspeed.
While Application Sel item is selected to Multi Eng, ‘this unit’ clutch engaged input is energised,
‘twin unit’ Clutch Engaged serial data item is true and this unit is the master within the
loadshare system, serial data item Clutch-in Speed is set to ‘this unit’ ramped setspeed.
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16. VIKING HMI
16.1 Overview
The Viking HMI is used to display and reset alarms and edit or display the contract data. For
ease of access to the data three menus are used. The alarm menu holds any alarms that are
present in a list format. The display menu holds all of the display menu items and is in a tree
format. The edit menu holds all of the editable menu items and is in a tree format.
Example of the tree format used for part of the edit menu :-
Serial Actuator
The current menu that is being displayed is shown by the lit MENU area text on the Viking HMI.
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17. VIKING VISION ALARM MESSAGE LIST
Alarm > Pickups > Pickup 1 Fail: Clear / No Signal / Init Error / Over Range
Alarm > Pickups > Pickup 2 Fail: Clear / No Signal / Init Error / Over Range
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Alarm > General > Gov No. Out Of Range: Clear / Warning
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18. VIKING LED DISPLAY MODULE ALARM MESSAGES
ALARM
DESCRIPTION
CODE
A1 Transducer Failed: Combi. 1 Setspeed
A2 Transducer Failed: Combi. 2 Setspeed
A3 Transducer Failed: Fi-Fi Setspeed
A4 Transducer Failed: Boost Pressure
A5 Transducer Failed: Start Air Pressure
A6 Transducer Failed: Fuel Rack Position
A7 Transducer Failed: kW Load
A8 Transducer Failed: Load Balance Offset
NOTE For the display module mode messages (beginning with L) see the ALL ENGINES
LOAD SHARING DISPLAY MENU section.
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MENU AND PARAMETER RECORD
Hardware > Digital > Inputs > Standard Channel A > Configuration Menu [ ]
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Hardware > Digital > Inputs > Expanded Channel B > Configuration Menu [ ]
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Hardware > Digital > Inputs > Expanded Channel C > Configuration Menu [ ]
Hardware > Digital > Inputs > miscellaneous > Configuration Menu [ ]
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Hardware > Digital > Outputs > Standard Channel A > Configuration Menu [ ]
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Hardware > Digital > Outputs > Expanded Channel B > Configuration Menu [ ]
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Hardware > Digital > Outputs > Expanded Channel C > Configuration Menu [ ]
Hardware > Digital > Outputs > Miscellaneous > Configuration Menu [ ]
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Hardware > Actuator > Force Menu [ ]
Hardware > Analogue > Inputs > Channel A > Configuration Menu [ ]
Hardware > Analogue > Inputs > Channel A > Force Menu [ ]
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Hardware > Analogue > Inputs > Channel A > Calibration > Current Menu [ ]
Hardware > Analogue > Inputs > Channel A > Calibration > Voltage > 0-5V Menu [ ]
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Hardware > Analogue > Inputs > Channel A > Calibration > Voltage > 0-10V Menu [ ]
Hardware > Analogue > Inputs > Channel A > TX Fail Range > Current Menu [ ]
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Hardware > Analogue > Inputs > Channel A > TX Fail Range > Voltage > 0-5V Menu [ ]
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Hardware > Analogue > Inputs > Channel A > TX Fail Range > Voltage > 0-10V Menu [ ]
Hardware > Analogue > Outputs > Channel A > Configuration Menu [ ]
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Hardware > Analogue > Outputs > Channel A > Force Menu [ ]
Hardware > Analogue > Outputs > Channel A > Calibration > Current Menu [ ]
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Hardware > Analogue > Outputs > Channel A > Calibration > Voltage > 0-5V Menu [ ]
Hardware > Analogue > Outputs > Channel A > Calibration > Voltage > 0-10V Menu [ ]
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Hardware > Real Time Clock > Adjust RTC Menu [ ]
Hardware > Serial > RE Communications > Port 1 > Configuration Menu [ ]
Hardware > Serial > RS Communications > Port 2 > Configuration Menu [ ]
Hardware > Serial > CAN Bus > CAN Port 1 > Configure Menu [ ]
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Hardware > Serial > CAN Bus > CAN Port 2 > Configure Menu [ ]
Hardware > Serial > CAN Bus > CAN Port 3 > Configure Menu [ ]
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Configuration > Engine Types > Type 2 Menu [ ]
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Configuration > Engine Types > Type 5 Menu [ ]
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Configuration > Engine Types > Type 8 Menu [ ]
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Configuration > Engine Types > Type 11 Menu [ ]
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Configuration > Engine Types > Type 14 Menu [ ]
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Speed Setting > General Menu [ ]
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Speed Setting > SS Active Mode Menu [ ]
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Speed Setting > Bridge Control Mode Menu [ ]
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Speed Setting > Fi-Fi Mode Menu [ ]
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Control > Control Gains > Dynamics 3 Menu [ ]
Control > Control Gains > Gain Modifiers > Non-Linear Gain 1 Menu [ ]
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Control > Control Gains > Gain Modifiers > Non-Linear Gain 2 Menu [ ]
Control > Control Gains > Gain Modifiers > Non-Linear Gain 3 Menu [ ]
Control > Control Gains > Gain Modifiers > Non-Linear Gain 4 Menu [ ]
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Control > Control Gains > Gain Modifiers > S.F.L SVG Menu [ ]
Control > Control Gains > Gain Modifiers > Speed Variable Gain 1 Menu [ ]
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Control > Control Gains > Gain Modifiers > Speed Variable Gain 2 Menu [ ]
Control > Control Gains > Gain Modifiers > Speed Variable Gain 3 Menu [ ]
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Control > Control Gains > Gain Modifiers > Additional SV Gain Menu [ ]
Control > Control Gains > Gain Modifiers > Load Variable Gain 1 Menu[ ]
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Control > Control Gains > Gain Modifiers > Load Variable Gain 2 Menu[ ]
Control > Control Gains > Gain Modifiers > Load Variable Gain 3 Menu[ ]
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Control > Fuel Control > Fuel Limits > Boost Menu [ ]
Control > Fuel Control > Fuel Limits > Torque: 1 Menu [ ]
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Control > Fuel Control > Fuel Limits > Torque: 2 Menu [ ]
Control > Fuel Control > Fuel Limits > Torque: Clutch-in Menu [ ]
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Control > Fuel Control > Fuel Limits > Torque: fi-fi Menu [ ]
Control > Fuel Control > Fuel Limits > General Menu[ ]
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System > Level Outputs Menu [ ]
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System > Start Control Menu [ ]
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Loadshare > Master / Slave > General Menu [ ]
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Loadshare > kW Balance > Load Balance Offset Menu [ ]
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Appendix A
When engine speed is measured from markers on the flywheel in order to minimise cyclic
effects, the number used depends on :
1) Number of cylinders
2) V angle
In some instances the software should be set to read Every Other marker as ½ a marker is not
possible.
In Line 4 Stroke
V Angle 4 Stroke
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Appendix B
Link Settings
DIGITAL OUTPUTS
LINK CONTRACT
CHANNEL POSITION (NO) POSITION (NC) POSITION
No.
1 16 Normally open Normally closed x
2 15 Normally open Normally closed x
3 14 Normally open Normally closed x
4 13 Normally open Normally closed x
5 12 Normally open Normally closed x
6 11 Normally open Normally closed x
7 10 Normally open Normally closed x
8 9 Normally open Normally closed x
ANALOGUE INPUTS
LINK CONTRACT
CHANNEL POSITION (A) POSITION (B) POSITION
No.
79 0-5V range 0-10V range A
1
80 mA input mode Voltage input mode A
77 0-5V range 0-10V range A
2
78 mA input mode Voltage input mode A
75 0-5V range 0-10V range A
3
76 mA input mode Voltage input mode A
73 0-5V range 0-10V range A
4
74 mA input mode Voltage input mode A
71 0-5V range 0-10V range A
5
72 mA input mode Voltage input mode A
69 0-5V range 0-10V range A
6
70 mA input mode Voltage input mode A
67 0-5V range 0-10V range A
7
68 mA input mode Voltage input mode A
20 0-5V range 0-10V range A
8
21 mA input mode Voltage input mode A
ER509/890
Page 140 of 142
Continued
ANALOGUE OUTPUTS
LINK CONTRACT
CHANNEL POSITION (A) POSITION (B) POSITION
No.
64 0-5V range 0-10V range B
1 65 Voltage output mode mA output mode B
66 Voltage output mode mA output mode B
38 0-5V range 0-10V range B
2 39 Voltage output mode mA output mode B
40 Voltage output mode mA output mode B
35 0-5V range 0-10V range B
3 36 Voltage output mode mA output mode B
37 Voltage output mode mA output mode B
32 0-5V range 0-10V range B
4 33 Voltage output mode mA output mode B
34 Voltage output mode mA output mode B
29 0-5V range 0-10V range B
5 30 Voltage output mode mA output mode B
31 Voltage output mode mA output mode B
26 0-5V range 0-10V range B
6 27 Voltage output mode mA output mode B
28 Voltage output mode mA output mode B
23 0-5V range 0-10V range B
7 24 Voltage output mode mA output mode B
25 Voltage output mode mA output mode B
17 0-5V range 0-10V range B
8 18 Voltage output mode mA output mode B
19 Voltage output mode mA output mode B
MEAN LOAD
LINK CONTRACT
POSITION (A) POSITION (B) POSITION
No.
Normal analogue
47 Mean load mode A
mode
Normal analogue
48 Mean load mode A
mode
Normal analogue
49 Mean load mode A
mode
ER509/890
Page 141 of 142
SERIAL PORTS
LINK CONTRACT
CHANNEL POSITION (A) POSITION (B) POSITION
No.
RS485/422 mode
8 RS232 mode A
RS485/422 mode
50 RS232 mode A
1 RS485/422 mode
51 RS232 mode A
RS232 mode/not
43 RS485/422 terminated B
terminated
B
RS485/422 mode
52 RS232 mode B
RS485/422 mode
53 RS232 mode B
2 RS485/422 mode
55 RS232 mode A for end
RS232 mode/not
7 RS485/422 terminated units else
terminated
B
CANBUS PORT
LINK CONTRACT
POSITION (A) POSITION (B) POSITION
No.
5 Terminated Unterminated -
ER509/890
Page 142 of 142
Three-position Controller C5.05.05.09.16.01
Console Mounting
Three-position Controller
Console Mounting
Manual
ü Operation
ü Installation
ü Connection
ü Technical data
ü Hardware extensions
ü Functional extensions
ü Commissioning help
No. 9360000120
Edition: 2/00
Contents Page
1 Introduction..................................................................................................... 4
2 Display and operating elements .................................................................... 5
2.1 Display .................................................................................................... 6
2.2 Operation ................................................................................................ 6
3 Operating modes............................................................................................ 7
3.1 Automatic mode ...................................................................................... 7
3.1.1 Setpoint entry ............................................................................... 7
3.2 Switching between Manual/Automatic.................................................... 7
4 Manual / Emergency manual mode ............................................................... 8
5 Commissioning extension .............................................................................. 9
5.1 Password entry ....................................................................................... 9
5.2 Commissioning menu ............................................................................. 10
5.3 Setpoint menu......................................................................................... 11
5.3.1 Explanatory note on setpoints ...................................................... 12
5.3.2 Explanatory note on the switching filter ....................................... 12
5.3.3 Explanatory note on the limit value alarm .................................... 12
5.4 Controller profile menu ........................................................................... 13
5.4.1 Entering parameters for two controllers ....................................... 13
5.4.2 Entering parameters for one controller only ................................. 13
5.5 Controller parameters menu ................................................................... 14
5.5.1 Explanatory note on controller types ............................................ 15
5.5.2 Explanatory note on controller structure ...................................... 17
5.5.3 Explanatory note on controller output parameters ....................... 18
5.6 Input menu .............................................................................................. 19
5.6.1 Explanatory note on calibration .................................................... 20
5.6.2 Explanatory note on scaling ......................................................... 20
5.7 Output menu ........................................................................................... 21
5.8 Display menu .......................................................................................... 22
5.8.1 Explanatory note on controller inputs/outputs.............................. 22
6 Monitoring functions and error messages ..................................................... 23
6.1 System monitoring functions .................................................................. 23
6.1.1 Explanatory note on Param error ................................................. 23
6.1.2 Explanatory note on ROM error and RAM error........................... 23
6.1.3 Explanatory note on the Reset function for the controller ........... 24
6.1.4 Explanatory note on Watchdog error ........................................... 24
6.2 Sensor monitoring functions ................................................................... 24
7 Service interface ............................................................................................ 25
7.1 Service programme McDiag ................................................................... 25
8 Installation ...................................................................................................... 26
9 Connection ..................................................................................................... 27
9.1 Terminal assignments ............................................................................. 27
9.2 Connection of supply voltage ................................................................. 28
9.3 Connection of the switching outputs ...................................................... 28
9.3.1 Connection with AC switching output contacts ............................ 28
9.3.2 Connection with floating switching output contacts ..................... 28
9.4 Connection of the alarm output .............................................................. 29
9.5 Connection of the binary inputs .............................................................. 29
9.6 Connection of the remote resistance-type sensor ................................. 29
9.7 Connection of a U/I measured-value transmitter.................................... 29
Page: 2 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG
Contents Page
9.8 Connection of the PT100 sensor ............................................................ 30
9.9 Connection of a I -value transmitter at the 1st linear input ..................... 30
9.10 Connecting cable ................................................................................... 30
10 Technical data ............................................................................................... 31
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 3
Pleiger Elektronik
GmbH & Co. KG
1 Introduction
The Pleiger multi-function controller 263MC combines a large number of controller functions in a single
compact housing designed for installation in a control panel. A powerful microcontroller, a large param-
eter memory and a two-line alphanumeric display support simple and swift operation and commissioning
of the controller.
The 362MC incorporates the following controller functions in one unit:
• Two-point controller
• Three-point controller with separate parameter sets for both outputs
• Three-point step controller, with optional feedback of controller output
• Continuous controller
• Cascade step controller
Two independent control loops can be operated with one controller unit, provided that the controller is
permissible for the application concerned.
The 362MC incorporates a large number of special features, such as:
• an actual-value display and manual controller output adjustment which function
independently of the microcontroller to enable manual emergency operation for
switching controllers, even in the event of processor failure;
• a large non-volatile parameter memory to enable storage of up to 50 different controller
configurations for frequently required applications;
• a two-line alphanumeric LCD display for process data and easily comprehensible operating
prompting;
• a serial service interface which is accessible via the front panel of the controller, to enable
connection of a terminal or a PC to the Pleiger service programme 362McDiag.
In addition to the user-friendly operating and display functions, the 362MC does, of course, also provide
additional control functions to enable the safe and reliable control of complex systems, such as:
• differential trend compensation via the second measuring sensor, for enhanced control of
systems with large dead times;
• switch-over to a second setpoint via an external signal;
• inputs for an external setpoint and for logical adjustments and interlocks.
The 362 MC can be supplied in a configuration geared specifically to the application concerned, by
means of different voltage variants (230V AC, 115V AC) and different component variants for the
inputs (PT100, 0(4)-20mA, 0-(5)10V) and outputs (relays with supply voltage or floating contacts).
Hardware extensions are also available, such as
• a 2nd relay group for switching outputs,
• a module with 2 linear outputs - 0(4)-20mA or 0-10V,
• a module with RS 485/422 serial data interface
and functional extensions, such as
• additive disturbance compensation weighted via any characteristic with five interpolation
points for advance compensation of the controlled system and
• setpoint programmes for time-dependent setpoint adjustments.
In the appropriate configuration, the single 362MC unit is thus able to replace the Pleiger controllers and
supplementary modules 361-D, 362-D, 366-D and 366-V.
Page: 4 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
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The 362MC additionally features an two lines LCD process data and parameter display. During normal
operation of the controller, this display is employed to display various process variables. The display also
provides easily comprehensible operator prompting for all entry operations.
Labelling field
for identification of
measuring points
Eight buttons are integrated in the foil of the front panel to control the display, to enter data, to switch the
operating mode and to activate emergency manual mode. The buttons are arranged in three groups.
A practical, replaceable labelling field is provided under the foil for identification of the measuring point.
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 5
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2.1 Display
On power up, the controller always displays the type and version no. first of all, before
switching to menu 1, the operational display. Here the process data are shown in the
Example of
two-line LCD display. Display lines 1 and 2 are visible in normal operating
operational display mode. By pressing the Prgm button, the display can be switched to a
Line 1 second mode (2nd line 1 and 2nd line 2)
Menu name
Line 2 for as long as the button is held.
The user can assign the process data
in the operational display to the lines via
2nd L1 the commissioning menu Display (5.8). Parameter name
2nd L2
Parameter value
2.2 Operation
Operation of the controller, configuration and setting of the controller Value entry
parameters are carried out with operator prompting in 3 selection levels. Example of display
Menu selection constitutes the highest selection level. In normal at selection and entry
operating mode the menu selection remains hidden and the process
data are shown on the LCD display. The desired menu is selected via the q and p buttons.
The menu name is now shown in the 1st line of the LCD display instead of the process data . Each menu
groups together entry items and parameters which are closely linked. The Prgm button can be used to
branch to the desired menu and the parameter selection function. The desired parameter is selected
here in the same manner, using the q and p buttons.
The 1st line of the display shows the name and the 2nd line the value of the selected parameter. If the
selected value now requires to be altered, the Prgm button must be pressed to branch to the parameter
entry function. Here the value can
be altered with the q and p buttons. Menu selection
The value is entered and saved via
the Prgm button. Menu n
Menu 1 Menu 2
If the Exit button is pressed at any
point, the current selection will be
aborted. From the parameter entry
Parameter selection
?
Parameter
n
On power up, the
362MC always
displays the type and version no.
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Pleiger Elektronik
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3 Operating modes
The 362MC incorporates two operating modes - Automatic and Manual / Emergency manual mode. A
modified menu is provided for each operating mode. Both operating modes offer an extended version of
the menu for commissioning purposes. This extension to the menus for configuration and
parameterisation of the controller is protected by a password to prevent unauthorised use.
3.1 Automatic mode
The green Auto LED lights up; the controllers are operating in a closed-loop system. The setpoints can
be altered via the setpoint entry or the commissioning menus can be activated via the menu selection
function, provided that the valid password has been entered.
3.1.1 Setpoint entry Menu selection in automatic mode
After selecting the Setpoint Entry
Operational display Setpoint menu Password menu
menu under the menu selection
option in Automatic mode, the
setpoints and the alarm limits of
both controllers can be altered.
The 1st character of the name
displayed under the entry option with password
denotes the number of the entry to the
controller - 1 or 2. The letter A or commissioning
menu
B appears as the final character,
Abort
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 7
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Automatic mode is activated again by pressing the Auto button. The green LED marked Auto lights up.
Emergency manual
adjust Value-1
with to output
Entry selection
2nd controller
Switching or linear output
Switching output
adjust
Outputs are adjusted immediately. The percentage output value of a linear output is altered from its
current value in accordance with the value entered by the user and is output directly. The switching
output on the 2nd controller is adjusted for as long as the button remains depressed.
? The buttons are provided only for the manual adjustment of switching
outputs on the 1st controller in Emergency manual mode, and have no other functions.
Page: 8 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
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5 Commissioning extension
The menu selection option of the 362MC can be extended for the purposes of commissioning the con-
troller. The extended functions for altering the configuration or parameterisation are available in both
Automatic and Manual / Emergency manual mode. The menu extension is accessible after entering the
password. This password lock serves to provide protection against unauthorised use.
5.1 Password entry
If no password has been entered (PW-lock=On), the password lock will be deactivated to enable access
to the extended commissioning menu by entering the currently valid password.
To this end, digits 1 to 4 have to be set to the stored
Setpoint menu Password menu value for the password, in each case beginning from a
value of 0.
Value+1 Digit 1
Value entry
Abort
Value-1
Value+1 Digit 2
Value entry
Value-1
Value+1 Digit 3
Value entry
Value-1
Value+1 Digit 4
Value entry
Value-1
compare
value
(example)
After input of the 4th digit, shown in the example here as password 1234, the value is compared against
the stored password. If the entered value corresponds to the stored password, the password lock will be
deactivated (PW-lock=Off); if the entered value does not correspond to the stored password, the pass-
word lock will remain active.
The password status is retained when the voltage supply for the controller is switched on and off.
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When the password entry function is selected while the password lock is deactivated (PW-lock=Off), the
password lock can be activated again or the stored password can be altered.
Password
lock
OFF
Abord
Password
lock
ON
Menu extensions
for commissioning
Page: 10 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
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The following tables for the commissioning menus show the parameter (name), the value range (min/
max) and an appurtenant explanation (meaning/comment), together with the memory location in the
profile (= profile controller 1, = profile controller 2) and a symbol I to denote ! Adjustment in
Manual mode only !
?
Many of the range limits (min/max value) stated in the following tables are dependent
on the scaling selected for the physical variables via the parameters Scale-0 and
Scale-F. See also explanatory note on scaling (5.6.2).
Setpoint
5.3 Setpoint menu menu
In addition to the described setpoint entry function (3.1.1), the setpoint types, SetpTyp, and
the filter times, T-Lowp, can be parameterised here in the commissioning menu.
Parameter Value (min Meaning Comment
1st Controller max)
I 1SpTypA fixed Setp. type A = fixed value See also Functional extension
extern = external input Setpoint programme (Appendix)
1Setp A 0.0°C Setpoint A for type A=fixed Setpoint here e.g. 0-200°C; see also
200.0°C extern for type A=extern Explanatory note on setpoints (5.3.1)
I 1SpTypB fixed Setp. type B = fixed value The second setpoint, B, is only
extern = external input active when an external switching
1Setp B 0.0°C Setpoint B for type B=fixed input has been parameterised for
200.0°C extern for type B=extern 2Setp in the Input menu.
1T-Lowp 0.0s Low pass filter time See also Explanatory note on
999.9s for setpoint switching switching filter (5.3.2)
1Alarm- -99.0°C Alarm limit=Setp.-amount 1Alarm- Lower alarm limit (ActVal < Setp)
0.0°C Alarm OFF See also Explanatory note on
220.0°C Alarm limit= 1Alarm- limit value alarm (5.3.3)
1Alarm+ -99.0°C Alarm limit=Setp.+amount 1Alarm+ Upper alarm limit (ActVal > Setp)
0.0°C Alarm OFF See also Explanatory note on
220.0°C Alarm limit= 1Alarm+ limit value alarm (5.3.3)
Parameter The following parameters for the 2nd controller are displayed only when
2nd Controller 2 controllers are selected in the Profile menu.
I 2SpTypA fixed Setp. type A = fixed value See also Functional extension
extern = external input Setpoint programme (Appendix)
2Setp A 0.0°C Setpoint A for type A=fixed Setpoint here e.g. 0-200°C; see also
200.0°C extern for type A=extern Explan. note on setpoints (5.3.1)
I 2SpTypB fixed Setp. type B = fixed value The second setpoint, B, is only
extern = external input active when an external switching
2Setp B 0.0°C Setpoint B for type B=fixed input has been parameterised for
200.0°C extern for type B=extern 2Setp in the Input menu.
2T-Lowp 0.0s Low pass filter time See also Explanatory note on
999.9s for setpoint switching switching filter (5.3.2)
2Alarm- -99.0°C Alarm limit=Setp.-amount 2Alarm- Lower alarm limit (ActVal < Setp)
0.0°C Alarm OFF See also Explanatory note on
220.0°C Alarm limit= 2Alarm- limit value alarm (5.3.3)
2Alarm+ -99.0°C Alarm limit=Setp.+amount 2Alarm+ Upper alarm limit (ActVal > Setp)
0.0°C Alarm OFF See also Explanatory note on
220.0°C Alarm limit= 2Alarm+ limit value alarm (5.3.3)
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 11
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and an upper alarm limit on the permissible control band. If the alternate
actual value violates a fixed alarm limit for longer than 5s or a each second
relative alarm limit for longer than 60s, the alarm will be activated. Error
display
When an alarm is activated, the alarm relay is de-energised (Alarm ON) or
(closed-circuit principle) and the current display is switched to the
error display. This display remains active until the alarm is
acknowledged via the Exit button. The alarm relay is energised Alarm
again (Alarm OFF) when the actual values is insite the control band. acknowledge
For example: only
Operational display
Point 0: The 1st actual value attains the control band for the 1st time.
Alarm OFF; the alarm display function is started.
Point 1: The upper alarm limit is violated! The alarm is activated
Alarm ON
(Alarm ON) and the error indication ActV++ is displayed.
Point 2: The upper alarm range is left again. Alarm OFF
Alarm OFF; the alarm relay is energised.
Point 3: The lower alarm limit is violated. The alarm is activated Alarm ON
(Alarm ON) and the error indication ActV is displayed.
Point 4: The lower alarm range is left again.
Alarm OFF; the alarm relay is energised.
?
If no other error: Alarm relay energised = actual value within alarm limits;
Alarm relay not energised = limit value alarm;
see also Monitoring functions and error messages (6).
Page: 12 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
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?
If you save the selected profile to an available Prof-No via the Save as function
before commissioning, the parameters which have been altered in the course of
commissioning will be stored for you in this new profile. If possible, do not alter the
profile memory locations containing the factory presets (see Appendix), so as to
ensure that you will be able to access these profiles if necessary.
?
We urgently recommend you to alter the parameters marked with the I symbol
in the tables belonging to this description in Manual mode only. This will avoid
unintentional activation of the actuator.
? With regard to the entry of parameters for the 2nd controller, the selection and entry
point is displayed as * to indicate controller 2 instead
of -> to indicate controller 1.
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Page: 14 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
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PID
W xd Y X
In the case of the 2-Point controller without feedback 2Point the pulse-width modulator is replaced by
a threshold switch with hysteresis.
Controller 362MC Typ: 2Point Actuator Controlled system
PID
W xd Y X
3-Point controller = switching controller with 3 switching output states, relay+ ON, relay+ and relay OFF
and relay- ON. The 3-Point controller with feedback 3PntPW operates internally as a continuous
controller with two down-line pulse-width modulators and two switching outputs. Its output corresponds
to the ratio of ON period to OFF period of relay+ if the controller output is positive and relay- if negative,
both relay+ and relay- being from assigned relay set 1 or 2.
Controller 362MC Typ: 3PntPW Actuator Controlled system
PID
W xd Y X
In the case of the 3-Point controller without feedback 3Point the pulse-width modulator is replaced by
a threshold switch with hysteresis.
Controller 362MC Typ: 3Point Actuator Controlled system
PID
W xd Y X
The two switching outputs can be parameterised separately, whereby the controller and output+ use the
complete 1st parameter set (1) and output- uses only the separate loop gain, Kr, and the parameters for
the switching outputs of the 2nd parameter set (2). See table:
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 15
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Parameter with
3-Point controller for with parameter
1st Parameter set 3-Point- CtrlTyp, Struct, Kr, Tn, Tv, Vd, Deadbd, Hyst, Ymin,Ymax, Kw (1)
switching output +
2nd Parameter set switching output - Kr, Deadbd, Hyst, Ymin,Ymax (2)
This enables adaption of the 3-Point controller to two different actuators for outputs + and -. External pa-
rameter switching is not applicable here.
3-Point step controller = step controller for I-actuators with 3PntPW output
In conjunction with the down-line integrating actuator, the internal controller Step simulates a continu-
ous controller and has a 3-Point output with feedback. It is thus only suitable for use in combination with
integrating actuators, such as motor actuators.
(The operational characteristics of Step correspond to those of Pleiger controller 362-D)
Controller 362MC Typ: Step Actuator Controlled system
PID I
W xd Y X
PID
W xd Y X
Cascade step controller = internal interconnection of 2 controllers to create the cascade controller
CscStep. Controller output Y1 of the primary controller, with setpoint W and actual value X, is injected
into the secondary controller as setpoint V. In addition to the controlled setpoint V, the secondary 3-Point
step controller also receives secondary actual value U to form output Y2.
With setpoint gain KW2 of the secondary controller can be employed, for example, to bypass the primary
controller during commissioning (Kr1=0 switches PID off, Kw2 results in W=V).
Controller 362MC Typ: CscStep
- -
Page: 16 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
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When the cascade step controller CscStep is selected, the primary continuous controller always uses
the 1st parameter set (1) and the secondary 3-Point step controller uses the 2nd parameter set (2).
deviation xd. The D component is set via derivative action time Tv, PD-Structure
which specifies how much earlier the step response of a PD controller
corresponds to a value which is attained by a P controller. A low pass
with the time constant T=Tv / Vd is employed to limit the bandwidth of
the differential element.
.U
PID-Structure
PID controller (PI controller with added D component)
PID2 controller (PI controller with added D2 component)
7Y9G
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The other control parameters are also displayed only when they are to be defined, checked or altered for
the selected controller type. Parameters which are not relevant are not shown. See table:
CtrlTyp 2PntPW 2Point Step Cont CscStep ç when controller
or or prim. contrl. sec. contrl. of type
3PntPW 3Point (Cont) (1) (Step) (2)
Para- T drive T drive ç these parameters
meter Ts min Ts min Ts min are to be defined
T cycl
Deadbd Deadbd Deadbd Deadbd Deadbd Deadbd
Hyst
Ymin Ymin Ymin Ymin
Ymax Ymax Ymax Ymax
Kw Kw Kw Kw Kw Kw
Page: 18 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
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?
=R
I Secondary actual value (cascade) ActValU PT100-1 1st PT100 input (or 0(4)-20mA) see*1
free definable
Value Function: Calibration of the R scale Rmax Store R as Rmax for scaling
resistance input; see Explanatory kalibr User factory setting for 0-200R
note on calibration (5.6.1) Rmin Store R as Rmin for scaling
Switch to 2nd setpoint 2.Setp NC No input assigned
I Switch to 2nd parameter set 2.Param E1 External input 1
for each parameter
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 19
Pleiger Elektronik
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The following table presents an example of assignment of the physical inputs of the 362MC which would
correspond to the functions of a 362-D.
Page: 20 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
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Example
If a pressure transmitter with a physical measuring range from -1 bar to
+5 bar in accordance with the characteristic shown opposite is connected
at the input of the 362MC, scaling will be effected
in bar as follows: Scale-0 = -1 Scale-F = 6 Dim = B
in % as follows: Scale-0 = 0 Scale-F = 100 Dim = %
See also Explanatory note on setpoints (5.3.1)
? In standard configuration, the PT100 inputs of the 362MC are calibrated for 0-200°C.
In this case the scaling is always Scale-0 = 0, Scale-F = 200, Dim = °C.
outputs. This assignment is to be defined separately for each profile and thus for each of
the two controllers of the 362MC. Double assignments are not expedient and are thus not
permissible for entry. The following table shows the assignments for controller output and actual-value
?
output. The hardware configuration of the 362MC is to be observed in each case!
Attention: Avoid double assignment in case of changing the controller profile!
The following example contains the assignment of the 362MC´s physical outputs which would correspond to the
functions of a 361-D or 362-D:
OutputY Relais1 362MC output assignment for 362-D function
OutputX NC
OutputY 1Lin 0> 362MC output assignment for 361-D function
OutputX NC
? In order to use the 2nd relay set or the linear outputs of the 362MC,
hardware extensions are required.
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ActV X
Controlled system
362MC Switching
Controller Controller output Actuator
Setp W Out+Y Feed Y
(primary) (secondary) or Part A Part B
Linear Out%Y
output
ActV U
ActV X
Page: 22 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 23
Pleiger Elektronik
GmbH & Co. KG
? An error which does not recur immediately after being acknowledged indicates
a major EMC disturbance. Make a note of such errors. Should the error recur
frequently, the cause of the error is to be eradicated.
? Errors at important inputs will lead to the controller programme being stopped and
initiation of an alarm, as safe and reliable operation of the controlled system is not
longer ensured. Please do not acknowledge the error message until the cause of
the error has been eradicated.
Page: 24 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG
7 Service interface
The 362MC possesses a service interface which is accessible on the front of the controller. This inter-
face provides for more user-friendly operation and diagnosis of the controller. To this end, a PC and the
362MC service programme
McDiag are required.
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 25
Pleiger Elektronik
GmbH & Co. KG
8 Installation
The 362MC controller is delivered in a housing for installation in a control panel in accordance with
DIN 43700. The housing dimensions are 144 x 72 mm.
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The required control panel cut-out is shown in the diagram. The
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65,5 +0,5
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123456789012345678901234567890121 140 mm. The space for the connecting cable which is to be
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123456789012345678901234567890121 connected from the rear is to be added to this minimum dimension.
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of fixing two clamps which are
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the top and bottom of the
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137 +0,5
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groups, a minimum spacing of
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between the cut-outs in the
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diagram below.
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144
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The controller housing can also
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inclined surfaces.
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72
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140
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15
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Page: 26 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG
9 Connection
The connection points on the 362MC are grouped together on two screw-/plug terminals on the backside
of the controller. The voltage supply, the switching outputs, the alarm and the binary inputs are
connected via a 20-pole plug terminal; the linear inputs and the signals from supplementary modules are
connected via an 18-pole plug terminal.
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 27
Pleiger Elektronik
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F2 Example: AC actuator
Supply
voltage
9.3.2 Connection with floating switching output contacts A special version of the 362MC controller is
362MC DC equipped with floating output contacts.
actuator This enables control at voltages other than
the supply voltage, e.g. for DC actuators.
OP
+
CL
-
The maximum permissible contact load
as specified on the data sheet is to be
observed!
The control/switching voltage is to be
provided with external fusing!
Page: 28 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
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362MC
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 29
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? All linear inputs are electrically interconnected and connected to protective earth.
Page: 30 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
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10 Technical data
Voltage supply Standard Optional
Input voltage 230V AC ±10% 115V AC ±10%
Frequency 50 - 60Hz ±5%
Stromaufnahme max. 100mA max. 200mA (+switching current)
Permissible ambient temperature
Operating temperature 0 - +60°C
Storage temperature -20 - +85°C
Protection type
Housing and terminals IP00
Frontside IP30
Housing
Type Housing for installation in Wall-mounting housing
Dimensions 144x72 mm acc.DIN 43700 Dimension sheet available
installation depth 140 mm on request
Control panel cut-out 137+0.5 mm x 65.5+0.5 mm
Weight approx. 1200 g
Linear inputs (only 1st input)
1 and 2 input (PT100 inputs)
st nd
Pt100 0(4) - 20mA
Measuring range 0 - 200°C 0 - 500°C 0-100%
Resolution 0.2°C 0.5°C 20µA
Measuring accuracy ±0.5%
3rd input (current/voltage input)
Measuring range 0(4) - 20mA 0 - 5V, 0 - 10V
Resolution 20µA 5 / 10mV
Measuring accuracy ±0.5%
Internal resistance 250 Ohm
4th input (resistance input)
Measuring range 0 - 200 Ohm
Resolution 0.2 Ohm
Measuring accuracy ±0.5%
Binary inputs
Type 6 x optocoupler inputs
for floating contacts for 24V DC nominal inputs
(electrically isolated switching (switching voltage external)
voltage supplied)
Operating threshold 12V ±4V
Switching current 1mA ±0.5mA
Switching outputs
Type 1 x relay set (expandable by 2nd relay set)
each with relay +(OPEN) and -(CLOSED)
Switching voltage = supply voltage floating contacts
(internal connected) (external supply and fusing)
Max. contact current 1A at 230V-AC max. 8A and max. 250V
2A at 115V-AC purely resistive load only
Type 1 x alarm relay with floating changeover contact
Linear outputs (hardware extension)
Type 2 x current output 2 x voltage output
Output range 0(4) - 20mA, ±20mA 0 - 10V, ±10V
Resolution 40µA 20mV
Accuracy ±0.5%
Load impedance max. 400 Ohm min. 1 kOhm
Communication interface (hardware extension)
Type RS485 isolated RS422 isolated
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 31
Pleiger Elektronik
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Operational display
Automatic mode 1Setp A PW-inp
1Setp B
1Alarm-
1Alarm+
2Setp A
2Setp B
2Alarm-
2Alarm+
Automatic mode
with
1SpTypA DsplCtr CtrlTyp ActValX OutputY Line 1 PW-lock
Menu extensions 1Setp A Prof-No ParSet ActValU OutputX Line 2 PW-chng
for commissioning 1SpTypB Save as Struct Trend 2nd L1
(after Password
input) 1Setp B Kr Disturb 2nd L2
1T-Lowp Tn ExtSetp Lang
1Alarm- Tv FeedBk LCDcntr
1Alarm+ Vd R scale
2SpTypA T drive 2.Setp
2Setp A Ts min 2.Param
2SpTypB T cycl Rel+On
2Setp B Deadbd Rel+Off
2T-Lowp Hyst Rel-On
2Alarm- Ymin Rel-Off
2Alarm+ Ymax Scale-0
Kw Scale-F
Dim
Manual mode
Manual mode
without Output1 1Setp A PW-inp
Menu extensions Output2 1Setp B
for commissioning 1Alarm-
(Password lock
ON) 1Alarm+
2Setp A
2Setp B
2Alarm-
2Alarm+
Figure shows all possible displayed parameters; displayed parameters dependent on parameterised function!
Page: 32 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
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Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 33
Pleiger Elektronik
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Page: 34 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
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?
I Please alter values in Manual mode only!
Particularly important information
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 35
Pleiger Elektronik
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Parameterisation
The outputs are parameterised as controller output according to their respective tasks in the Output
commissioning menu. In the course of parameterisation, the output is assigned to the desired controller.
See also Output menu (5.7).
? When the extendet version with a 2nd relay set is installed, the F2 fuse unit is rated
for the max. switching capacity of both relay sets together, and is fitted with a 2AT fuse
for the standard 230V AC version or a 4AT fuse for the special 115V AC version.
Page: 36 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
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Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 37
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Terminal assignments
Connection table (362MC hardware extension)
(excerpt) - RS485/RS422 communication interface - Connection is carried out by means of
Terminal Signal name terminals 25-28, which are marked
Module 1, in accordance with the
25 d +Rx/Tx > transmitted and received data, RS485 table opposite.
26 c - Rx/Tx (in RS422 version Rx = received data)
27 b +Rx/Tx < transmitted and received data, RS485 Connection and wiring
28 a - Rx/Tx (in RS422 version Tx = transmitted data) The diagrams below show the
connection configuration. Connection
is carried out with shielded, twisted-pair cabling with a min. wire cross-section of 0.22mm². 120 ohm is
recommended as the terminating impedance for the RS485 interface.
Example: RS485-Interface
çè
RS485
Master
120R
ç
Slave
Data direction: Master -> 362MC Data direction: 362MC -> Master
- setpoints and alarm limits, controller 1 - confirmation setpoint message, controller 1
- setpoints and alarm limits, controller 2 - confirmation setpoint message, controller 2
- request process data and status, controller 1 - process data and status, controller 1
- request process data and status, controller 2 - process data and status, controller 2
A description of the transmission procedures and the protocol assignments is available on request.
Page: 38 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
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Selection
The special trend compensation function is selected via the Trend parameter in the Input
commissioning menu (5.6).
When the value NC is assigned to the Trend parameter, the special trend compensation function is
passive.
Switching Out+Y
I- Actuator Controlled
Setp W dx output Out%Y Feed Y ActV X
controller or system
- Linear
output
D-
controller
362MC
P- (Structure with D2)
controller
D component (without trend compensation)
The normal D component of the standard controller
without trend compensation is generated in Switching
I-
accordance with the diagrams shown here when Setp W dx controller
output
or
controller structure with D or D2 component is - Linear
selected in the Struct controller parameter. ActV X output
D2-
controller
When an input, such as the 2nd measured value input PT100-2 is assigned to the Trend parameter,
however, the special trend compensation function is active.
The D component of the controller with trend compensation is generated in accordance with the
diagrams shown as follows when controller structure with D or D2 component is selected in the Struct
controller parameter.
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 39
Pleiger Elektronik
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Switching Out+Y
I- Actuator Controlled
Setp W dx output Out%Y Feed Y ActV X
controller or system
- Linear
output
D2- Tend D
controller
Parameterisation
As in the case of the standard controller, the D component for the controller with activated trend
compensation is also set via the control parameters Tv and Vd.
See also Controller parameters menu (5.5)
Example
The circuit diagram below shows a typical example of the use of the special trend compensation
function. Here, an inlet temperature sensor (TIN) has been added to the outlet temperature control (TOUT)
of a main engine. The effects of the dead time between the outlet temperature sensor and the mixing
valve are reduced substantially by means of the special trend compensation function
(parameter Trend = PT100-2).
362MC
Setp W
3-Point Out+Y
step controller 1Relay
-
ActV X Tend D
PT100-1 PT100-2
TOUT TT TT TIN M
PT100 PT100
Main engine
Cooler
Page: 40 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
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Selection
The special disturbance compensation function is selected in controllers which are equipped with the
functional extension by assigning an input, e.g. the 3rd linear input Lin 4.. (with 4-20mA measuring
range), to the Disturb parameter in the Input commissioning menu, instead of assigning the value
NC (= special function passive). See also Input menu (5.6).
Parameterisation
For the purposes of the disturbance compensation function, the CtrlPar commissioning menu
(controller parameters) is extended automatically to include the entry options shown in the table below.
See also Controller parameters menu (5.5)
Compensation
The special disturbance compensation function is not equally applicable or expedient for all
parameterisable controller types. The following notes on application of the disturbance signal thus relate
to the controller types of the 362MC which are selectable under CtrlTyp in the Controller parameters
menu.
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 41
Pleiger Elektronik
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disturbance
compensation
CtrlTyp = CscStep
Disturbance compensation is highly expedient in many applications when using the cascade
step controller. A measured value Dist Z from the system controlled by the secondary
controller may serve as the disturbance variable, for example. After being weighted via the
characteristic and delayed by means of the low pass, this disturbance is added to the
internal controller output Y = setpoint Setp V of the secondary controller. It thus has a direct
effect on the control process of the secondary controller.
Example for controller type CtrlTyp = CscStep
362MC Kw2 Controlled system
PID + PID Actuator
Setp W dx Y Setp V Out+Y Feed Y Part A ActV U Part B ActV X
Switching I
- + - output PW
disturbance
compensation
Dist Z
?
In the case of the cascade step controller, the primary continuous PID controller always
uses the 1st parameter set (1) and the secondary 3-Point step controller always uses
the 2nd parameter set (2).
External changeover to the 2nd parameter set is thus not possible.
?
When the disturbance compensation function acts on a setpoint (Setp V), as is the
case with the cascade step controller, the % compensation is also proportional to
the scaling of the control range. When a scale from 0-200°C applies, a 1.0%
weighting for the disturbance compensation function (Z) will thus correspond to a
setpoint increase of 2.0°C.
Page: 42 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
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disturbance
compensation
Dist Z
Characteristic
The characteristic to weight the influence of the disturbance is defined via 5 interpolation points
distributed evenly over the value range. The values between the interpolation points are determined via
linear interpolation.
Example of the values of a characteristic: Graph of the characteristic:
(arbitrary values used for purpose of illustration)
Kz 0% = 10.0% 100 %
Kz 25% = 40.0%
Weighting (added to controller output)
Kz 50% = 50.0% 80 %
Kz 75% = 70.0%
Kz100%= 50.0% 60 %
Compensation delay
Application of the disturbance to the controller
output is delayed by time Tz.
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 43
Pleiger Elektronik
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Example
The following circuit diagram shows a typical example of use of the special disturbance compensation
function. The outlet temperature (TOUT) of a main engine is controlled using a cascade step controller
(CtrlTyp=CscStep), whereby the secondary control circuit reduces the turbo-charger´s disturbing effects
on the inlet temperature (TIN). By means of the special disturbance compensation function (parameter
Disturb = Lin 4..), a measured value for engine output (TS) is weighted via the characteristic and
delayed by means of the low pass and then added to controller output Y of the primary controller. In this
way, the setpoint for the inlet temperature is adjusted before the disturbance is able to manifest itself in
the form of an altered outlet temperature.
362MC Kw2
+
Continuous 3-Point Out+Y
Setp W Y Setp V
PID controller step controller
1Relais
- primary + - secondary
ActV X Z ActV U
Dist Z
Cooler
mA % °C °C
Weighting (added to controller output)
- 2% - 4°C
0% 4 0.0 0.0 80.0
25% 8 - 6.0 -12.0 68.0 - 4% - 8°C
Page: 44 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
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The standard functions of the 362MC software can be extendet by additional software in the form of the
Setpoint programme, which is to be installed at the factory. Necessary hardware extensions, such as ex-
tensions to memory areas, etc., are carried out at the same time.
The functional extension Setpoint programme which is described here enables the setpoint control of
ramps, whereby the setpoints, gradients and hold times are stored step by step in the setpoint pro-
grammes and can be recalled as a time-controlled automatic programme.
5 programmes containing 20 individual steps each are available for this purpose.
Selection
The special Setpoint programme function is selected in controllers which are equipped with the
functional extension by assigning a setpoint programme SpPrgNo (1 to 5) to the SpTyp parameters
in the extended Setpoint menu. This assignment is possible for both the 1st controller (1SpTypA) and
the 2nd controller (2SpTypA) of the 362MC. If a changeover input for changeover to the 2nd setpoint has
been assigned to one or both controllers, setpoint programmes can be assigned to the 2nd setpoints
(1SpTypB, 2SpTypB), too. See also Parametrisation and Display.
If setpoint type 1SpTypA=StpPrg1 is set for the 1st controller, for example, the entire sequence of
setpoint programme 1 will be started and the various time setpoints resulting from the programme will be
controlled by the 1st controller.
Programme structure
The basic structure of a setpoint programme is illustrated below by reference to an example. In this
example, a temperature is to be transformed via the setpoint programme into a fixed value for control.
The scaling for the controller has been set at Scale-0=0 and Scale-F=200 for PT100 input and the
dimension has been defined as Dim=°C. See also explanatory note on Scaling (5.6.2)
The following setpoint programme has been stored:
Setp2 Setp3
Step 4 Setp4 95.0°C
Time4 60s
70 °C
50 °C
0s 50s 100s 150s 200s 250s 300s 350s
Time
If the setpoint programme is now started, the process concerned will be continued smoothly from the last
setpoint, in the example at approx. 50°C, and the 1st step will be executed. In the example, the setpoint
is increased to 60°C in 10s. In the following 2nd step, the setpoint is increased to 80°C in 45s, i.e. at a
gradient of 0.44°C/s. In the 3rd step a hold time of 180s has been defined for the attained level of 80°C.
In the 4th step the setpoint is then increased from 80°C to 95°C in 60s, i.e. at a gradient of 0.25°C/s. As
no value has been programmed in the 5th step, the value of 95°C will be retained as a fixed value.
See also Programme functions.
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 45
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Parameterisation
The setpoint programme is activated and entries effected in the extended Setpoint menu:
Parameter Value (min Meaning Comment
1st controller max)
I 1SpTypA fixed Setpoint type A = fixed value Extension for selection of Setpoint
extern = external input programme in addition to types fixed
StpPrg1 = setpoint and external
StpPrg2 programme The programme no. 1 to 5 to be
StpPrg3 programme no. 1 executed is selected directly here.
StpPrg4 to programme no. 5 The fixed-value entry 1SetpA is
StpPrg5 omitted when SetpPrg is selected.
Parameter The following parameters for the 2nd controller are only displayed when
2nd controller 2 controllers have been selected in the Profile menu.
I 2SpTypA fixed Setpoint type A = fixed value As for the 1st controller, a setpoint
extern = external input programme can also be assigned to
StpPrg1 = setpoint to the 2nd controller.
ò programme no. 1 See 1SpTypA (above)
StpPrg5 to programme no. 5
I 2SpTypB fixed Setpoint type B = fixed value
extern = external input
StpPrg1 = setpoint See 1SpTypB (above)
ò programme no. 1
StpPrg5 to programme no. 5
2T-Lowp Filter time for setpoint changeover
2Alarm- See 5.3 lower alarm limit See Setpoint menu, 5.3
2Alarm+ upper alarm limit
I* SpPrgNo 1 Programme selection for entry The selected setpoint programme is
5 Programme no. 1 to 5 is loaded in the Entry field.
Setp1 0.0°C 1st step Entries for the 20 steps of the loaded
200.0°C Setp1 - temperature per example setpoint programme.
Time1 -5s Time1 - 1-9999s; (time 0 or negative Setpoint here e.g. 0-200°C; see also
9999s see Programme functions) Explanatory note on setpoints
Setp2 See above 2nd step (5.3.1)
Time2
ò to See also Programme structure,
Setp20 See above 20th step Programme entry and
Time20 (last step) Programme functions
I* If a setpoint programme is selected via SpPrgNo in order to carry out changes to the
programming of the steps and if this programme has been activated under 1SpTypA, 1SpTypB,
2SpTypA or 2SpTypB, the changes should be carried out in manual mode only.
Page: 46 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
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Programme entry
As shown in the table under Parameterisation, the number (1 to 5) of the programme to be created or
edited is first of all selected in the parameter SpPrgNo. The selected programme is then loaded into
the entry field. The individual steps, each defined by Setp (value) and Time (value) (1 to 20), are
then displayed and can be entered or edited.
Programme functions
In addition to starting, stopping and ending a setpoint programme, the following additional special
programme functions are also available:
Programme stop: If the controller is switched to Manual mode by pressing the Man and Exit buttons
(simultaneously), the setpoint programme will be stopped at the last time setpoint.
It will subsequently be resumed on pressing the Auto button for Automatic mode.
Programme end: When Time = 0s is programmed in a step, the setpoint programme will be ended
in the preceding step. The final setpoint programmed in this preceding step will
continue to be controlled as a fixed value.
Programme call: When Time = negative (-1 to -5) is programmed in a step, the corresponding
setpoint programme (1 to 5) will be called and started at step 1.
Programme loop: If the same setpoint programme is called within a programme call, e.g. in the final
programme call (Time = -(own StpPrg No), the setpoint programme will be
started again at step 1, thus creating a continuous programme loop.
Display
To display the state of the setpoint programme during execution a special display function is provided.
This function displays the number (1 to 5) and the current step (1 to 20) of the setpoint programme in a
single line.
The following figures show some examples how to use this function.
Example controller 1 In the 1st example the current setpoint of the pro-
1. Line: StpPrg1 in step 4 gramme is displayed in the second line. This shows
2. Line: current setpoint (1Setp W) the run of the setpoint between the different steps.
Example controller 2
1. Line: SwPrg3 in step 15
2. Line: controller output (2Feed+y)
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 47
Pleiger Elektronik
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60%
Setp3 85.0% Setp3 40.0% 50%
Time3 10s Time3 5s 40%
Setp4 0.0% Setp4 0.0% 30%
Time4 0s Time4 0s 0s 40s 80s 0s
Time
40s 80s 0s 40s 80s
Page: 48 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
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The 362MC controller incorporates profile memories whose parameters have been pre-parameterised at
the factory for commissioning. This factory set-ups are based on decades of experience in controller
applications. Using the profile memories will place these experiences at your disposal and save your
commissioning time. The following procedure is to be observed:
ð set the controller to Manual mode (press Man and Exit buttons simultaneously);
ð select an appropriate profile for the control task concerned, activate the profile memory and
save to an available profile memory via the Save as function (see 5.4);
ð check the input and output assignments and correct if necessary (see 5.6 + 5.7);
ð check functions assigned to the LCD displays and adjust if necessary (see 5.8);
ð check correct acquisition of the measured values;
ð check the actuator for correct functioning in Manual mode (see 4);
ð switch the controller to Automatic mode (Auto button) and start up the controlled system
(adjusting the parameters, if appropriate).
Adjusting the parameters
In most applications only minor adaptations of the factory set-up is necessary. The most important
adaptations concern the controller parameters Kr and Tn. The aim is to make the controlled
system stable and reduce control deviations as fast as required and possible. We recommend the
following steps, starting with the factory set-up:
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 49
Pleiger Elektronik
GmbH & Co. KG
The factory-preset profile memories are assigned to profile nos. 1 to 19. Profiles 20 to 50 can be used to
store the changes carried out in the course of commissioning.
The following table presents the factory presets for the general parameters and profile memory nos. 1
to 6, whose settings will facilitate the commissioning start-up procedure for several important control
tasks.
Profile no. 1 Basic temperature control with PT100 input, motor control valve and controller 1;
(e.g. control of the outlet temperature in the cooling circuit of a main engine).
Factory-preset for controller 1
Profile no. 2 Basic temperature control with PT100, motor control valve and controller 2;
(e.g. control of tank heating in conjunction with 1st controller + profile no. 1).
>Hardware extension - 2nd relay set - required<
Factory-preset for controller 2
Profile no. 3 Temperature control with 2 x PT100 input, motor control valve and controller 1 with
additional differential trend compensation of the 2nd PT100 measuring sensor;
(e.g. control of the outlet temperature of a cooling circuit in a main engine with trend
compensation for the inlet temperature).
See also Appendix C1
Profile no. 4 Temperature control with 2 x PT100 input, motor control valve and controller 1 as
cascade step controller with additional disturbance compensation for a 4-20mA signal
from a measured-value transmitter;
(e.g. primary control of outlet temperature in the cooling circuit of a main engine with
secondary control of inlet temperature, whereby a signal proportional to the machine
output is applied as the disturbance variable).
>Functional extension - Disturbance compensation - required<
See also Appendix C2
Profile no. 5 Differential pressure control with 4-20mA input, motor control valve and controller 1;
(e.g. control of throttle valve position down-line of a pump according to pressure
difference between inlet and outlet of the pump)
>hardware configuration - Linear input 1 as 0(4)-20mA input - required<
Profile no. 6 Temperature control with PT1pp input, pneumatic control valve and controller 1;
(e.g. control of outlet temperature in the cooling circuit of a main engine)
>hardware extension - Linear outputs - required<
?
Profile no. 1 for 1st controller and profile no. 2 for 2nd controller
are factory-preset.
Page: 50 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG
Vd 1.0
T drive 90.0s Scale-0 0
Ts min 1.0s Dim °C
x T cycl 10.0s Profile Factory Changes
Deadbd 0.0% 1 controller presets
st
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 51
Pleiger Elektronik
GmbH & Co. KG
Vd 1.0
T drive 90.0s Scale-0 0
Ts min 1.0s Dim °C
x T cycl 10.0s Profile Factory Changes
Deadbd 0.0% 2 nd
controller presets
x Hyst 1.0% OutputY 2Relais
x Ymin 0% OutputX NC
x Ymax 100%
Kw 1 general Factory presets and
Parameter changes see 1 controller
st
x Tz 0.0s
x Kz 0% 0%
compensation
Disturbance
x Kz 25% 0%
x Kz 50% 0%
x Kz 75% 0%
x Kz100% 0% x = not active at this CtrlTyp and Struct preset
Please use a copy of this sheet to document your settings and changes.
Page: 52 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG
Vd 1.0
T drive 90.0s Scale-0 0
Ts min 1.0s Dim °C
x T cycl 10.0s Profile Factory Changes
Deadbd 0.0% 1 controller presets
st
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 53
Pleiger Elektronik
GmbH & Co. KG
Vd 1.0
T drive 90.0s Scale-0 0
Ts min 1.0s Dim °C
x T cycl 10.0s Profile Factory Changes
Deadbd 0.0% 1 controller presets
st
Page: 54 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG
x Vd 1.0
T drive 90.0s Scale-0 0
Ts min 1.0s Dim %
x T cycl 10.0s Profile Factory Changes
Deadbd 2.5% 1 controller presets
st
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 55
Pleiger Elektronik
GmbH & Co. KG
Vd 5.0
xT drive 90.0s Scale-0 0
x Ts min 1.0s Dim °C
x T cycl 10.0s Profile Factory Changes
Deadbd 0.0% 1 controller presets
st
Page: 56 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG
SpPrgNo 1 2 3 4 5
Setp1
Time1
Setp2
Time2
Setp3
Time3
Setp4
Time4
Setp5
Time5
Setp6
Time6
Only if Functional extension Setpoint programme installed
Setp7
Time7
Setp8
Time8
Setp9
Time9
Setp10
Time10
Setp11
Time11
Setp12
Time12
Setp13
Time13
Setp14
Time14
Setp15
Time15
Setp16
Time16
Setp17
Time17
Setp18
Time18
Setp19
Time19
Setp20
Time20
Please use a copy of this sheet to document your settings and changes.
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 57
Pleiger Elektronik
GmbH & Co. KG
Note
Page: 58 Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications
Pleiger Elektronik
GmbH & Co. KG
Note
Manual for 362MC Nr. 9360000120 Edition: 2/00 Subject to modifications Page: 59
PLEIGER ELECTRONICS 362MC
Name Position
Fax No.
Catchword: Basic temperature control with controller 1 (or similar control set-ups)
Factory Changes (also usual for change a 362-D, 0-200°C without
presets (Save as) trend compensation against a 362MC controller)
DsplCtr selected as only 1
Prof-No 1
RS485
Baudr 9600
/422
st
Vd 1.0 Profile 1 contr. presets
T drive 90.0s ActValX PT100-1
Ts min 1.0s ActValU NC
T cycl 10.0s Trend NC
Deadbd 0.0% Disturb NC
Hyst 1.0% ExtSetp NC
Ymin 0% FeedBk Resist
Ymax 100% R scale kalibr Rmin Rmax
Kw 1 2.Setp E6
Struct PID 2.Param E5
Kr 10.0 Rel+On E4
Tn 150s Rel+Off E3
Tv 0.1s Rel-On E2
2nd parameters set
Vd 1.0 Rel-Off E1
T drive 90.0s Scale-F 200.0
Ts min 1.0s Scale-0 0
T cycl 10.0s Dim °C
Deadbd 0.0% Factory Changes
Hyst 1.0% Profile 1stcontr. presets
Ymin 0% OutputY 1Relais
Ymax 100% OutputX NC
Kw 1 Factory Changes
general Param. presets
Tz 0.0s Line 1 1Setp W
compensation
Disturbance
Kz 0% 0% Line 2 1Feed+Y
Kz 25% 0% 2nd L1 1Tren D
Kz 50% 0% 2nd L2 1ActV X
Kz 75% 0% Lang deutsch
Kz100% 0% = not active at this CtrlTyp and Struct preset
Please use a copy of this sheet to document your settings and changes.
Profiles for 362MC Version 2.11e Edition: 3/02 Subject to modifications Page: 1
Electrical Equipment C5.05.05.10.30.30
-
M32
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DRG.
No. AE 6565 Sht 1
'X'
A 250 1200
38
C
1200
D Regulateurs Regulateurs
Europa Europa
36 ANTIVIBRATION MOUNTS
4 FOR SECURING PANEL M10 X 25 LONG
TO SUPPORT BRACKETS
[BRACKETS NOT R.E. SUPPLY]
'X'
170
50 1100
206
F
400
370
C CHECKED
DATE AND
DESIGN PRODUCTION
AE 6565
ISSUE ALTERATION FILMED
COPYRIGHT C SHEET 1 OF 2 SHEETS
This document is the exclusive property of Regulateurs Europa Ltd and is strictly confidential. C Regulateurs Europa Ltd 2007 REGULATEURS EUROPA Ltd FORM No
It must not be divulged ,copied or reproduced without written authorisation of Regulateurs Europa Ltd. PORT LANE, COLCHESTER. CO1 2NX. UK. A3SHT-20
1 2 3 4 5 6 7 8 9 10
DRG.
No. AE 6636 Sht 2
11 12 13 14 15
SERIAL PORT 2 OUTPUTS INPUTS SERIAL PORT 2 OUTPUTS INPUTS
C H9 -1 6
2 2 4 ENGINE SPEED
& ALARMS STORING
PARAMETERS
RESET ENGINE SPEED
& ALARMS STORING
PARAMETERS
RESET
10
FS10
FS10
VIKING 25 ALARM LEGEND VIKING 25 ALARM LEGEND
FS5
FS7
FS9
FS6
FS8
FS5
FS7
FS9
FS6
FS8
SEE MANUAL FOR RELEVANT SEE MANUAL FOR RELEVANT
ALARM CODES ALARM CODES
C H9 -1 6
C H9 -1 6
11 FS 1-10 94-029/01 FUSEHOLDER ASK1 20 KLIPPON
PROCESSOR PROCESSOR
22 HEALTHY HEALTHY
CR2
CR3
OUTPUTS INPUTS INPUTS OUTPUTS INPUTS INPUTS
A
B
A
B
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH7 CH8 CH1 CH2 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH7 CH8 CH1 CH2
15 94-030/08 FUSELINK 2A 8
24 40 16 94-030/10 FUSELINK 10A 8
6
25 X 60 mm TRUNKING 25 X 60 mm TRUNKING 17
25
18 80-222/07 DK4 DOUBLE DECK TERMINAL 44
1X68/101 - 132 1X68/201 - 232
CONNECTION CONNECTION
8 33
MODULE "B"
MODULE "B"
19 80-222/08 END PLATE 2
20
1X68/301 - 390
2X68/301 - 390
7 32 21 85-100 RECTIFIER DIODE BLOCK 4
DIGITAL OUTPUT
DIGITAL OUTPUT
C
CONNECTION
CONNECTION
MODULE "C"
MODULE "C"
8 31 22 07-011/01 1 POLE CHANGEOVER RELAY ASSEMBLY 8
MODULE "A"
MODULE "A"
25 x 60 mm TRUNKING
23
25 x 60 mm TRUNKING
25 x 60 mm TRUNKING
25 x 60 mm TRUNKING
24 98-020/02 25 x 60 mm TRUNKING 5 mtr
25 98-020/04 80 x 80 mm TRUNKING 3 mtr
26
80 x 80 mm TRUNKING
80 x 80 mm TRUNKING
80 x 80 mm TRUNKING
80 x 80 mm TRUNKING
27 07-002/01 MOMENTARY PUSH-BUTTON 2
1X68/501 - 532
2X68/501 - 532
MODULE "E"
MODULE "E"
ANALOGUE
ANALOGUE
28
COND.
COND.
29 2500G083P01 WIRING HARNESS : V25 - ANAL. COND. [INPUTS] 2 MODULE "E"
9 29 30
7 34 30 2500G083P02 WIRING HARNESS : V25 - ANAL. COND. [OUTPUTS] 2 MODULE "E"
DIGITAL OUTPUT
DIGITAL OUTPUT
1X68/401 - 490
2X68/401 - 490
CONNECTION
CONNECTION
MODULE "D"
MODULE "D"
31 2500G083P03 WIRING HARNESS : V25 - DIG. COND. [INPUTS] 2 MODULE "A"
11 12 16
D 4 32 2500G083P04 WIRING HARNESS : V25 - DIG. COND. [OUTPUTS] 2 MODULE "C"
FS1 FS1
FS2
FS3
FS2
FS3 33 2500G083P05 WIRING HARNESS : V25 - DIG. COND. [INPUTS] 2 MODULE "B"
FS4 FS4
DOUBLE STACK
38 35
1X68/1 - 60
2X68/1 - 60
TERMINALS
TERMINALS
18 19
36 80-038/01 A.V MOUNT 4
22
37
38 93-182 EARTH TERMINAL 16
39 81-136/07 TAG CARRIER 12
40
M6 - CUSTOMER 41 2500G083P08 WIRING HARNESS : X68/43-44 - V25 1 LOADSHARE NETWORK
EARTHING POINT
E 42 2500G083P09 WIRING HARNESS : X68/51-53 - V25 2 MODBUS NETWORK
43 2500G083P10 WIRING HARNESS : X68/55-57 - V25 2 MODBUS NETWORK
44 2500G083P11 WIRING HARNESS : V25 - V25 1 LOADSHARE NETWORK
45 2500G083P12 WIRING HARNESS : X68/46-47 - V25 1 LOADSHARE NETWORK
46
47
48
SECTION 'X-X' 49
50
C DRAWN RJN
C CHECKED
C TITLE
TWIN ENGINE
G C PROPULSION CONTROL PANEL
2 C 14.07.10 AS BUILT GENERAL ARRANGEMENT
1 C 22.02.10 ORIGINAL ISSUE APPROVED DRAWING No.
DATE AND
DESIGN PRODUCTION
AE 6636
ISSUE ALTERATION FILMED
COPYRIGHT C SHEET 2 OF 2 SHEETS
This document is the exclusive property of Regulateurs Europa Ltd and is strictly confidential. C Regulateurs Europa Ltd 2010 REGULATEURS EUROPA Ltd FORM No
It must not be divulged ,copied or reproduced without written authorisation of Regulateurs Europa Ltd. PORT LANE, COLCHESTER. CO1 2NX. UK. A3SHT-20
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