Check Panel door Lock & exhaust fan are working

Check Anti static working

Clean machine surrounding of the ok/ notok

Lub oil level check

Check function of emergency switch ,rope safety

Check LPG Dector are working & any LPG Leakage.

oil leakage from machine

Check any abnormal noise from machine

Check vibration of machine base

Check vibration of motor foundation

Do lubrication yes /no

Check MTC temp of machine

Check cooling water & air Pressure on winder

Check Fogging system working

Check Panel door Lock & exhaust fan are working

Check Anti static working

cleaning surrounding of the machine

Lub oil level check

Check function of emergency switch & rope safety

Check LPG Dector & any LPG Leakage.

Any oil leakage from machine

Check any abnormal noise from machine

Check vibration of machine base

Check vibration of motor foundation

Do lubrication yes /no

Check MTC temp of machine

Check cooling tower water Pressure.

Check Fogging system working or Not.

Check MTC unit condition

Check mandrill unit condition

Check cooling unit condition

Check cutter unit condition

Check Winder unit condition

Check all Earthing condition

Check all PID Working condition

Check RPM meter indication

Check all rubber mats are infront of panel

Check all safety guards condition

Check any gas leakages

Check LPG High pressure pumps working condition

Check for LPG leakages

Check Main motor Working condition

Check Blower Motor working condition

Check gear box oil levels

check any abnormal sound in gear box

Check gear box oil circulation unit

Check K tron dosing systems

Check all feeding zones conditions

Check all Hopper Condition

Check SMG unit

Check exhaust fans are in working in panels

Check panels are in closed condition

Check any water leakage

Check any material leakage in the flange

Check mid and end barrell pressure

Check emergency switches are in working condition

Check MTC unit condition

Check mandrill unit condition

Check cooling unit condition

Check cutter unit condition

Check S wrap winder unit condition

Check Winder unit condition

Check humidifier unit condiition

Check all Earthing condition

Check all PID Working condition

Check RPM meter indication

Check all rubber mats are infront of panel

Check all safety guards condition

Check any gas leakages

KNEADER-cleaning surrounding of the machine

KNEADER-Lub oil level check.

KNEADER-Check function of emergency switch

KNEADER-Lead up/ down proper working or not.

KNEADER-Check Any material leakage from dust seal.

KNEADER-Check Any lumps stack in bucket conveyor

ROLL MILL-cleaning surrounding of the machine

ROLL MILL-Lub oil level check.

ROLL MILL-Check function of emergency switch

ROLL MILL- Lead up/ down proper working or not

ROLL MILL-Check Any material leak from dust seal

ROLL MILL-Check Any lumps stack in bucket conveyor

ROLL MILL-Any oil leakage from mtc

ROLL MILL-Check any abnormal noise from machine

ROLL MILL-Check mtc temperature.

SHEET CUTTING -cleaning surrounding of machine

SHEET CUTTING-Check Chain is free or not

SHEET CUTTING-Check function of emergency switch

HYDRAULIC PRESS- Check oil leakage in power pack.

HYDRAULIC PRESS-Check Steam Leakage in Steam Line

HYDRAULIC PRESS-Check Steam Pressure in Steam Line

HYDRAULIC PRESS-Check Steam Trap Working or Not.

HYDRAULIC PRESS-Check safety guard is in place.

HYDRAULIC PRESS-Check any burning smell

HYDRAULIC PRESS-Check any loose wiring

HYDRAULIC PRESS-Check Panel cooling is ok or not

SLICING M/c-Check any abnormal sound

SLICING M/c-Check any Bubbling in Shaft

SLICING M/c-Check V- Belt Condition

SLICING M/c-Check Bearing Block Temperature

SLICING M/c-Check safety guard is in place.

SLICING M/c-Check any burning smell

SLICING M/c-Check any loose wiring

SLICING M/c-Check Panel cooling

SLICING M/c-Check Panel Door Close

KNEADER-cleaning surrounding of the machine

KNEADER-Lub oil level check.

KNEADER-Check function of emergency switch

KNEADER-Lead up/ down proper working or not.

KNEADER-Check Any material leakage from dust seal.

KNEADER-Check Any lumps stack in bucket conveyor

ROLL MILL-cleaning surrounding of the machine

ROLL MILL-Lub oil level check.

ROLL MILL-Check function of emergency switch

ROLL MILL- Lead up/ down proper working or not

PRE MOLDING PRESS-Check oil leakage

PRE MOLDING PRESS-Check Steam Leakage in Line

PRE MOLDING PRESS-Check Steam Pressure in Line.

PRE MOLDING PRESS-Check Steam Trap Working

PRE MOLDING PRESS-Check safety guard is in place

PRE MOLDING PRESS-Check any burning smell

PRE MOLDING PRESS-Check any loose wiring

PRE MOLDING PRESS-Check Panel cooling is ok or not

FIRST FOAMING PRESS- Check oil leakage

FIRST FOAMING PRESS-Check Steam Leakage in Line

FIRST FOAMING PRESS-Check Steam Pressure in Line

FIRST FOAMING PRESS-Check Steam Trap Working

FIRST FOAMING PRESS-Check safety guard is in place

FIRST FOAMING PRESS-Check any burning smell

FIRST FOAMING PRESS-Check any loose wiring

FIRST FOAMING PRESS-Check Panel cooling

LITECEL SJ PRESS-Check oil leakage in power pack

LITECEL SJ PRESS-Check Steam Leakage in Steam Line

LITECEL SJ PRESS-Check Steam Pressure in Line

LITECEL SJ PRESS-Check Steam Trap Working or Not.

LITECEL SJ PRESS-Check safety guard is in place.

LITECEL SJ PRESS-Check any burning smell

LITECEL SJ PRESS-Check any loose wiring

LITECEL SJ PRESS-Check Panel cooling

KNEADER-cleaning surrounding of the machine

KNEADER-Lub oil level check.

KNEADER-Check function of emergency switch

KNEADER-Lead up/ down proper working or not.

KNEADER-Check Any material leakage from dust seal.

KNEADER-Check Any lumps stack in bucket conveyor

KNEADER-Check Any lumps stack in bucket conveyor or not.

KNEADER- oil leakage from mtc

KNEADER-Check any abnormal noise from machine

KNEADER-Check mtc temperature

PELETIZER-Clean m/c surrounding of the m/c

PELETIZER-Lub oil level check.

PELETIZER-Check function of front & rear emergency sw, it must

be working
PELETIZER-Lead up/ down proper working or not.

PELETIZER-Check material leakage from dust seal

PELETIZER-Check lumps stack in bucket conveyor

PELETIZER-Any oil leakage from mtc

PELETIZER-Check any abnormal noise from machine

PELETIZER-Check mtc temperature.

PELETIZER-Check any water leakage from Radiator

PELETIZER-Check any abnormal Sound in drum dryer

MATRIX -Check Panel door Lock & exhaust fan

MATRIX -Check Anti static working

MATRIX -Clean m/c surrounding of the m/c

MATRIX -Lub oil level check.

MATRIX -function of emergency switch & rope safety

MATRIX -Check Motor blower filter clean or Not.

MATRIX -Any oil leakage from machine

MATRIX -Check any abnormal noise from machine

MATRIX -Check vibration of machine base

MATRIX -Check vibration of motor foundation

MATRIX -Do lubrication yes /no

MATRIX -Check MTC temp of machine

MATRIX -Check cooling tower water Pressure.

MATRIX -Check any abnormal sound in trim cutter

LAMINATION -Check working air pressure

LAMINATION -Check all emergency are working

LAMINATION -Check all safety Guard is in place

LAMINATION -Check all Heater working is ok or not.

LAMINATION - Check abnormal sound in trim cutter

LAMINATION -Check Motor blower filter clean or Not

LAMINATION -Cutting table Kinfe are working

LAMINATION -Check any Loose Wiring In this.

LAMINATION -Check any air & water leakage.

HOSE BONDING-Check working air pressure is ok

HOSE BONDING-Check all emergency are working

HOSE BONDING-Check all safety Guard is in place
HOSE BONDING-Check any air leakage.
HOSE BONDING-Check abnormal sound in trim cutter
HOSE BONDING-Check Burner sparking system
HOSE BONDING-Check burner system is ok or not.
HOSE BONDING-Check any Loose Wiring
Check any abnormal sound from Cutter.

Check energency switches are in working condition

Check all safety guard is in place.

Check all Heaters are working in ok Condition

Check all panel doors & panel cooling fan

Check any loose or open wiring

Check Air blower filter Clean or not

Check any abnormal noise from machine

Check vibration of machine base

Check vibration of motor foundation

Check air pressure is ok or not.

Check all energency switch are in working condition.

Check all safety guard is in place.

Check all Heaters are working in ok Condition

Check all panel door & panel cooling fan

Check any loose or open wiring

Check Air blower filter Clean

Check any abnormal noise from machine

Check vibration of machine base

Check vibration of motor foundation

Check cutting table knife & Guard working smooth.

Check No air leakage in M/c.

Clean m/c surrounding of the m/c area.

Check any oil leakage from m/c.

Check any abnormal noise from machine

Check any water leakage from mtc

Check all safety guard in place.

Check any abnormal sound in M/c.

Check panel door are closed & panel cooling fan

Panel AC is in working condition.

Check DM water circlation is ok or Not.

Check any loose wiring if there then highlight

Check all emergency are in working condition.

Check all heaters are working ok .

Check air pressure is ok or not.

Check Panel door Lock & exhaust fan are working

Check Anti static working

Clean m/c surrounding

Lub oil level check.

Check function of emergency sw & rope safety

Check LPG Dector are working & any LPG Leakage.

Any oil leakage from machine

Check any abnormal noise from machine

Check the Chain / belt gaurds are properly fitted

Check the Emergency switches are working

Check any Oil leakage

Check for Gas leakage

Check the Water/steam leakage

Check the Earthing to equipments

Check the exhausts blowers are working

Check Emergency lights are working.

Check the Fire proof doors moving freely

Check forunwanted material laying on the path ways

Check for any abnormal sound/Noise

Check the humidity % / Temp.

Check All Heater/Electrical Connection/ Lamps are in order

Check Electrical Panel / Switch

Check LEL Level % of LPG Foam plant Die / Winder

Check the Storage of Raw material Bags

Any accident occurred during the week

Check the LPG Exhaust of primery/Secondary section

Dust level at Chemical storage & Mixing room

Decibel (SOUND)

RM suction Point
Check Static Charge of Die,mandral of EPE Extruder

Check Hydrant System and water level in Tank

safety protocol operation of LPG installation

All materials are stored in the designated area

No material stored below line wires/ no lose wiring.

Operational safety measure as declared and monitored.

Safety training/mock drill are conducted as scheduled.

Check the Static eleminators are working

Check Fire extinguishers availablity in proper

 Check any abnormal sound &
Check any abnormal sound & vibration in gear box. vibration in gear box.

Check gear box oil level. Check gear box oil level.

Check condition of oil circulation

Check Belt condition. pump.
Check smooth operation of Bucket
Check air Pressure > = 7 bar. conveyor.

Check for any air, water,oil leakage. Check smooth working of hyd
cylinder.

Check for any air, water,oil leakage.

check all PID for tem. Variation
Check all emergency switches is
Check all emergency switches is intorlock intorlock
check all indication lamp,push button,
check all indication lamp,push button, S/W for operation. S/W for operation.

Check all motor body temp. Check all motor body temp.
check any abnormal sound from
check proper earthing of all motors motor side
check any Chattering from contactor
check any abnormal sound from motor side side
check all panel cooling fan working
check all motos body temprature ok.
check any Chattering from contactor side check all panel locking properly
Check Two roll mill motor brake
operating properly
check all panel cooling fan working ok.
Check Hyd. Power pack is Working
check all panel locking properly properly

check proper earthing of all panels and M/C.

Check all Cable for any Over heating


Check sprocket codition.
Check chain smooth working & arm
condition .
Check belt conyeor codition.
Check cooling fan for any abnormal
sound.
Check cutter unit cutter codition,
alignment.
Check for any air, water,oil leakage.
Check Lifting Conveyor all interlocking check all indication lamp,push button,
working ok.
Ckeck Lifting Conveyor all sensors and check any abnormal sound from
limit switch working ok
Check Control panel all cable dressing
check any abnormal sound from
motor side
check any Chattering from contactor
side
Check Lifting conveyor is working in
auto/manual mode Properly
Check gear box for any abnormal
sound.
Check gear box oil leakage, water
leakage.
Check of any abnormal sound of
screw.
Check barrel cooling condition.
Check Rpm Sensor is Working
Check all emergency switches is
intorlock
S/W for operation.
motor side
check all motos body temprature
Check main motor cooling blower is in
working
check any Chattering from contactor
side
check all panel cooling fan working
ok.
check all panel locking properly
Check all Cable for any Over heating
check all POT Mounting and Working
Check MTC for any abnormal sound
Check MTC for water leakage
 Check all rollers & bearing
condition.

Check all rollers & bearing condition. Check motor for abnormal
Check for any abnormal sound. sound.

Check for powder leakage. Check motor for abnormal sound. Check motor belt condition.

Check for air leakage. Check motor belt condition. Check air leakage.

Check condition of vibrator. check air leakage. Check for any oil leakages.

Check for cylinder smooth working. Check all heaters is in working Check all heaters is in working

Check all SCR Unit Is in

All timer is in working condition Check all SCR Unit Is in Working Working
check all power and control cable Check all Drive is in Working. Check all Drive is in Working.
dressing

Check Panel cooling fan Is in working Check Panel cooling fan Is in

Check panel lock working

Check all solenoid is working Check Panel Lock Check Panel Lock

Check Heater is in working condition Check Oven light Isin working Check Oven light Isin working

Check Temp. controller is in Working Check any abnormal sound from Check any abnormal sound
motor or drive side from motor or drive side
Check all cable Dressing of panel anfd Check all cable Dressing of
Check PLC is in Healthy Condition cable tray panel anfd cable tray
Chaec all earting is proper Chaec all earting is proper

Check cable For Over heating Check cable For Over heating

check any Chattering from

contactor side

PRINTING UNIT-Check any

abnormal sound & vibration in
printer traversing mechanism

PRINTING UNIT-Check any

abnormability in printer belt
conveyer
PRINTING UNIT-Check all Drive
is Working
PRINTING UNIT-Check all Cable
dressing of Panel
PRINTING UNIT-check cooling
fan of panel
PRINTING UNIT-Check panel
lock
PRINTING UNIT-Check Ups is
Working
PRINTING UNIT-Check
Traversing unit is working
PRINTING UNIT-Check any
Sound From Motor Side
PRINTING UNIT-Check PlC is in
Healthy Condition
COOLING TANK-Check Air And
water Lekage

COOLING TANK-Ckeck
Circulation pump is in Woking

COOLING TANK-Check Motor

Temp. is ok
CHAIN CONVEYOR-Check any
water leakage in cooling tray
water line

CHAIN CONVEYOR-Check
working of all finger rollers of
cooling tray

CHAIN CONVEYOR-Check
abnormability in cooling
conveyer mesh belt

CHAIN CONVEYOR-Check
condition of all rollers of cooling
conveyer

CHAIN CONVEYOR-Check any

abnormability cooling conveyer
drive unit
CHAIN CONVEYOR-Check
analog Drive is in working
CHAIN CONVEYOR-Check any
Sound From Motor Side
CHAIN CONVEYOR-Check Motor
Brake Is in working
CHAIN CONVEYOR-Check
Cooling Fan is working
CHAIN CONVEYOR-Check cable
dressing From Panel and Cable
tray
TRAVERSING UNIT-check any
abnormal sound & vibration in
printer traversing mechanism

TRAVERSING UNIT-Check any

abnormability in printer belt
conveyer
TRAVERSING UNIT-Check all
Cable dressing of Panel
TRAVERSING UNIT-Check
Traversing unit is working
TRAVERSING UNIT-Check
Traversing unit sensor is in
working
TRAVERSING UNIT-Check any
Sound From Motor Side
Check vibration and zigzag in all Check all rollers working condition.
cutter units
Check any air leakage in cutter Check chain alignment.
units
Check all belt condition of Check condition of sprocket.
cutter units
Check working of all finger Check for any abnormality.
rollers of cutting units
Check motor any abnormal Check all Heater Condition
sound.
Check all Sensor Mounting and Check all Heater Cable
Working is Proper

Check all Drive is in Working Check any sound From Motor side

Check All Cable Dressing of Check Temp. Controller is working

panel and Cable Tray
Check motor any abnormal Check any Over Heating of Cable
sound.

Check HMI Is in Working

Check Gauge Glass ( cleaning ok/ notok)

Check Movery (Cleaning ok/ Not ok)

Check blowdown & Softner water hardness

Check any Leakage (air & cng) in there.

Check function of front & rear emergency switch

Check all safety switch,it should not be bypassed

Check all lights are in working condition

Check any abnormal noise from machine

Check vibration of machine base

Check vibration of motor foundation

Check Dosing of chemical at feed water tank

check blowdown & Softner water hardness

Check any Leakage (air & cng) in there.

Check function of front & rear emergency switch

Check safety switch ,it should not be bypassed

Check all lights are in working condition