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Power Factor (PF) is the ratio of real power to the apparent power flowing to the
load from the source. It is measured between 0 and 1.0 (unity) and is usually
deemed as either leading or lagging, depending on the position of the current
waveform with respect to the voltage.
In an electric power system, a load with a low power factor (tending towards zero)
draws more current than a load with a high power factor (tending towards one) for
the same amount of useful power transferred. The higher currents increase the
energy lost in the distribution system and require larger wires and other equipment.
Because of the costs of larger equipment and wasted energy, electrical utilities will
usually charge a higher cost to industrial or commercial customers where there is a
low power factor. Linear loads with low power factor (such as induction motors)
can be corrected with a passive network of capacitors or inductors. On-linear loads,
such as rectifiers, distort the current drawn from the system. In such cases, active
or passive power factor correction may be used to counteract the distortion and
raise the power factor. The devices for correction of the power factor maybe at a
central substation, spread out over a distribution system, or built into power-
consuming equipment. A high power factor is generally desirable in a transmission
system to reduce transmission losses and improve voltage regulation at the load. It
is often desirable to adjust the power factor of a system to near 1.0. When reactive
elements supply or absorb reactive power near the load, the apparent power is
reduced. Power factor correction may be applied by an electrical power
transmission utility to improve the stability and efficiency of the transmission
network. Individual electrical customers who are charged by their utility for low
power factor may install correction equipment to reduce those costs. Motors driven
by Variable Speed Drives will use the same powers before, but may draw more
current, it should be noted that with reduced stored energy in the DC Bus
capacitors, they may be more vulnerable to power dips
Power factor is the ratio between the useful (true) power (kW) to the total
(apparent) power (kVA) consumed by an item of a.c. electrical equipment or a
complete electrical installation. It is a measure of how efficiently electrical power
is converted into useful work output. The ideal power factor is unity, or one.
Anything less than one means that extra power is required to achieve the actual
task at hand. All current flow causes losses both in the supply and distribution
system. A load with a power factor of 1.0 results in the most efficient loading of
the supply. A load with a power factor of, say, 0.8, results in much higher losses in
the supply system and a higher bill for the consumer. A comparatively small
improvement in power factor can bring about a significant reduction in losses since
losses are proportional to the square of the current. When the power factor is less
than one the ‘missing ‘power is known as reactive power which unfortunately is
necessary to provide a magnetizing field required by motors and other inductive
loads to perform their desired functions. Reactive power can also be interpreted as
wattles, magnetizing or wasted power and it represents an extra burden on the
electricity supply system and on the consumer’s bill. A poor power factor is
usually the result of a significant phase difference between the voltage and current
at the load terminals, or it can be due to high harmonic content or a distorted
current waveform. A poor power factor is generally the result of an inductive load
such as an induction motor, power transformer, and ballast in a luminaire, a
welding set or an induction furnace. A distorted current waveform can be the result
of a rectifier, an inverter, variable speed drive, a switched mode power supply,
discharge lighting or other electronic loads. A poor power factor due to inductive
loads can be improved by the addition of power factor correction equipment, but a
The pros and cons of correcting power factor are dependent on the types of loads
found within each facility. For a building that has large harmonic generating loads,
such as a server farm, or one that needed power with extremely low levels of
harmonic distortion, such as a hospital, a system located near the service entrance
that employed harmonic mitigation might be preferable. Still, most facilities that
we have seen do not need this type of “ultra-clean” power, have primarily
displacement power factors resulting from motors, and also have lower levels of
harmonics. In these cases, “At Load” correction has two major advantages over the
service entrance systems. They are:
• Shorter return on investment. Even though the initial cost of the At Load
system will be higher than the cost of the Service Entrance system, the savings are
greater. The service entrance system will only save the customer on Var charges,
while the “At Load” system will reduce both demand and usage charges by
approximately two percent every month. In addition, the decreased usage after the
meter, obtained with the “At Load” system, also decreases the generation
requirements of the utility. In the longer term, if widely adopted, these reduced
costs will eventually be reflected in customer bills. The reduced operating costs
also lead to a shorter return on investment. The additional installation and
equipment costs of larger “At Load” systems (>150 Kvar) will be recovered within
the first six to eight months. With smaller services, where service entrance systems
would not be cost effective because of the high cost, “At Load” systems will still
generate savings to offset the investment within a relatively short time period.
RESONANCE
To improve the load-power factor of the electrical power system, the common
practice is to add shunt-connected capacitors at the main substation to correct for
the inductive loads (transformers, motors, etc.). Although shunt-connected
capacitors may improve the power factor, they may also create serious problems,
particularly when harmonics are present. Any capacitance and inductance forms a
circuit tuned (capacitance and inductive reactance are equal) to what is called the
"resonant" frequency. If enough harmonic energy is present and its frequency
matches that of the resonant circuit, then a very large current (many times the
original harmonic current) will flow. This current will produce extreme voltage
drops across all circuit elements, blowing fuses, damaging components, and
deflecting an excessively high harmonic level back into the power system.
Resonance often occurs when shunt capacitors are located near a harmonic current
source and, thus, create a parallel resonant circuit with the equivalent
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Power Factor in Power System with Harmonics
In power systems which contain nonlinear loads, there are essentially two power
factors; the “displacement power factor” (i.e., the power factor of the fundamental
component) and the “true power factor”, which is a measure of the power factor of
both the fundamental and harmonic components in the power system.
FIG .Power
Factor
Components in
System with
Harmonics
Conclusion
PFC is rapidly becoming a mandatory feature in AC power sources because IEC
6100-3-2 requires the use of PFC circuits. Active and passive PFC circuits are
designed to bring the PF of a system closer to unity (PF = 1.0). While no system is
100% efficient, most PFC technology makes the power factor of a system greater
than 0.95. Highly efficient electrical systems have the advantage of supplying less
current to drive a load. This is beneficial to customers that have low power factor
problems because utilities sometimes charge penalties for low power factor. While
cost savings from PFC on small AC sources isn’t nearly as noticeable as money
saved from PFC on large systems, in the long run PFC will provide reduced costs
for high energy consumers.