HEAT EXCHANGER DESIGN CALCULATION

Data:
1. Menghitung Neraca Panas HE
T1 T2 t1 t2
194 167 87.8 104 o F

W w
3218749 1220715 lb/h T rata
180.5
C c
0.375 1.02 Btu/lb.F

2. Menghitung ∆T LMTD

∆T LMTD 84.484981288 F

3. Temperatur kalorik didapat perbandingan Fc dan Kc = dTc/dtc

Tc tc fc
212 221 1.6666666667 F

SHELL
4. Menghitung Flow Area
ID C'' B Pt as
21.25 0.25 23.18503226 1.228346 0.6963433613
in in in in in2

5. Menghitung Mass Velocity

W as Gs
3218749 0.6963433613 4622358.99525313
lb/hr ft2 lb.ft2/hr
6. Menghitung Reynold Number
De Gs miu Res
0.0825 4622358.995253 12.1 31516.08405854
ft lb.ft2/hr lb/ft.hr
7. Heat Transfer Factor (jH)
jH
90

8. Thermal function
(c.miu/k)^1/3
2.7852602497

9. Outside film coefficient

jH k De (c.miu/k)^1/3 Fluks s
 90 0.21 0.0825 2.7852602497 1

10. Tube wall temperature

Tc tc ho fluks s hio
212 221 638.077802664 1 270.4470786109

11. Clean Overall Coefficient

hio ho Uc
270.4470786109 638.077802664 189.941168606

12. Dirty Overall Coefficient

Nt a" L A Q
245 0.1963 18.04462 867.82893197 12418738.965

13. Dirt Factor

Uc Ud Rd
189.941168606 169.3806759342 0.00063907

14. Pressure Drop

f Gs Ds N+1 De
0.00018 4622358.995253 1.77 10.9984750998 0.0825

HASIL :
Rd 0.00063907
Press Drop Shell 4.7242548868 psi 0.3321477188 kg/cm2
Press Drop Tube 2.5485503997 psi 0.1791806797 kg/cm2

Effisiensi
161.5670055311
 T1 T2 t1 t2
90 75 31 40 oC
Q (masuk) Q (keluar)
32589833.63 20171094.66 553707
TUBE Cool Water
Q akumulasi 12418738.965
SHELL SA 98,5%
t rata 1460000
95.9

hot fluid
194 high T
167 low T
27
dt

bandingan Fc dan Kc = dTc/dtc

TUBE
4'. Menhitung Flow Area
asumsi Baffle space = 3 m Nt a't n at
245 0.334 1 0.5682638889
ft2

5'. Menghitung Mass Velocity

w at Gt
1220715 0.5682638889 2148148.1119394

6'. Menghitung Reynold Number

D Gt miu Ret
0.051667 2148148.11194 1.76 63061.57301112

7'. Heat Transfer Factor (jH)

jH L/D
25 349.2484564616

8'. Thermal function

(c.miu/k)^1/3
1.631607945

9. Inside film coefficient

ho jH k D (c.miu/k)^1/3
 638.0778027 25 0.4133 0.051667 1.6316079451

fluks t tw
1 214.67909416

dT Ud
84.48498129 169.38067593

14'. Pressure Drop

s Fluks s dPs f Gt L n
1.84 1 4.72425489 0.00008 2148148.11194 18.04462 1

n s v g
1 1 9.547324942 32.2

dPt dPr dPT

2.469917365 0.0786330345 2.5485503997

1 psi

0.453592 kg 0.070306901 kg/cm2

6.4516 cm2
kg/hr 553707 kg/hr
31 C Cool Water 40 C
COOLER
75 C SA 98,5% 90 C
kg/hr 1460000 kg/hr

cold fluid
104 90 dt
87.8 79.2 dt
16.2 10.8 dT
dt

AKTUAL
1 gr 0.001 kg
1 cm3 0.000001 m3

density SA 1.84 gr/cm3 1840 kg/m3

density cw 1 gr/cm3 1000 kg/m3

flow SA 44.01 m3/h 80978.4 kg/h 178526.843143

flow cw 55.37 m3/h 55370 kg/h 122069.97551

1 lb 2.204623 kg

Fluks t hi ID OD hio
 1 326.2932 0.051667 0.062336 270.44707861

D s Fluks t dPt
0.051667 1 1 2.469917

dPr
0.078633
lb/h
lb/h
HEAT EXCHANGER DESIGN CALCULATION

Data:
1. Menghitung Neraca Panas HE Q (masuk)
T1 T2 t1 t2 1046952.819
190.4 174.2 89.6 100.4 o F
Q akumulasi
W w
178526.8431432 122069.97551 lb/h T rata t rata
182.3 95
C c
0.362 1.02 Btu/lb.F

2. Menghitung ∆T LMTD

∆T LMTD 87.2721578449 F

3. Temperatur kalorik didapat perbandingan Fc dan Kc = dTc/dtc

Tc tc fc
198.5 206.6 1.5 F

SHELL
4. Menghitung Flow Area
ID C'' B Pt as asumsi Baffle space = 3 m
21.25 0.25 23.185032 1.228346 0.6963433613
in in in in in2

5. Menghitung Mass Velocity

W as Gs
178526.8431432 0.6963433613 256377.6
lb/hr ft2 lb.ft2/hr
6. Menghitung Reynold Number
De Gs miu Res
0.0825 256377.6048698 12.1 1748.029124112
ft lb.ft2/hr 4190.980703
7. Heat Transfer Factor (jH)
jH
29

8. Thermal function
(c.miu/k)^1/3
2.7526957692

9. Outside film coefficient

jH k De (c.miu/k)^1/3 Fluks s ho
 29 0.21 0.0825 2.7526957692 1 203.1989968

10. Tube wall temperature

Tc tc ho fluks s hio fluks t
198.5 206.6 203.199 1 595.3273836763 1

11. Clean Overall Coefficient

hio ho Uc
595.3273836763 203.1989967829 151.49146

12. Dirty Overall Coefficient

Nt a" L A Q dT
245 0.1963 18.04462 867.82893197 297770.03128918 5.4

13. Dirt Factor

Uc Ud Rd
151.49145987 63.5408619781 0.0091369

14. Pressure Drop

f Gs Ds N+1 De s
0.0013 256377.6048698 21.25 9.3394495885 0.0825 1.84

HASIL :
Rd 0.0091368721
Press Drop Shell 1.0700682311 psi 0.0752331808 kg/cm2
Press Drop Tube 0.0254848674 psi 0.001791762 kg/cm2

Effisiensi
77.8564013216
 T1 T2 t1 t2
88 79 32 38 oC
Q (keluar)
1344722.8502 55.37 m3/h
TUBE Cool Water 32 C
297770.03129
SHELL SA 98,5% 79 C
44.01 m3/h

hot fluid cold fluid

190.4 high T 100.4
174.2 low T 89.6
16.2 10.8
dt dt

an Kc = dTc/dtc

TUBE
4'. Menhitung Flow Area
umsi Baffle space = 3 m Nt a't n at
245 0.334 1 0.5682638889

5'. Menghitung Mass Velocity

w at Gt
122069.9755 0.5682638889 214812.12847904

6'. Menghitung Reynold Number

D Gt miu Ret
0.051667 214812.12848 1.76 6306.078546663

7'. Heat Transfer Factor (jH)

jH L/D
55 349.2484564616

8'. Thermal function

(c.miu/k)^1/3
1.631607945

9. Inside film coefficient

jH k D (c.miu/k)^1/3 Fluks t
 55 0.4133 0.051667 1.6316079451 1

tw
204.5388134

Ud
63.5408619781

14'. Pressure Drop

Fluks s dPs f Gt L n D
1 1.07006823 0.00008 214812.12848 18.04462 1 0.051667

n s v g dPr
1 1 0.954720571 32.2 0.0007863

dPt dPr dPT

0.024698557 0.0007863107 0.0254848674

1 psi

0.453592 kg 0.070306901 kg/cm2

6.4516 cm2
 55.37 m3/h
Cool Water 38 C
COOLER
SA 98,5% 88 C
44.01 m3/h

90 dt
84.6 dt
5.4 dT

1 gr 0.001 kg
1 cm3 0.000001 m3

density SA 1.84 gr/cm3 1840 kg/m3

density cw 1 gr/cm3 1000 kg/m3

flow SA 44.01 m3/h 80978.4 kg/h 178526.843143 lb/h

flow cw 55.37 m3/h 55370 kg/h 122069.97551 lb/h

1 lb 2.204623 kg

hi ID OD hio
 717.845 0.051667 0.0623 595.32738368

s Fluks t dPt
1 1 0.024699