SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008

SATIP No. APPROVED DATE DISCIPLINE:

SAUDI ARAMCO TYPICAL INSPECTION PLAN
Hydrostatic Testing of On-Plot Piping SATIP-A-004-02 01-Jun-09 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

PROJECT INSPECTION RESPONSIBILITY

ITEM QUALITY QUALITY ASSIGNMENTS
PHASE & TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
Activity Code CNTRCTR
ARAMCO

1.0 DOC REVIEW SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

1.1 Hydrostatic Testing Procedure SAIC-A-2001 SAIC-A-2001 RH RH Submit Sample Test Pkg & Procedure together

Submit Sample Test Package & Pressure Testing

1.2 Review of Test Package Preparation SAIC-A-2003 SAIC-A-2003 RH R*
Procedure together, *See Notes 1 & 6

1.3 Re-Instatement Procedure SAIC-A-2006 SAIC-A-2006 RH RH Required Per SAEP-1160, Section 8

1.4 Lay-Up Procedure SAIC-A-2007 SAIC-A-2007 RH RH

Line Flushing or Internal Cleanliness This is in conjunction with SATIP-L-350-01 or the

1.5 SAIC-L-2001 SAIC-L-2001 RH RH
Procedure applicable piping/equipment SATIP.

2.0 MAT'L RECV

Verification of Testing Media for

2.1 SAIC-A-2008 SAIC-A-2008 RH R Use SATR-A-2014 & Utilize SAIC-A-007 reqmts
Hydrostatic Testing (Water Quality)

3.0 APPLICATION

Use SATR-A-2007 In Conjunction with applicable

3.1 Pre-Test Punch Listing SAIC-A-2010 SAIC-A-2010 H H
piping/equip SATIP
Use SATR-A-2008 In Conjunction with applicable
3.2 Internal Cleanliness and/or Flushing SAIC-L-2017 SAIC-L-2017 H H
piping/equip SATIP
Verification of Testing equipment Safety Assessment can be performed along with
3.3 SAIC-A-2009 SAIC-A-2009 H W
(including safety reqmts) SAIC-A-2011.

Use SATR-A-2001 SATR-A-2002 SATR-A-2003

SATR-A-2004 SATR-A-2005 SATR-A-2006 Forms
3.4 Verification of Test Preparation SAIC-A-2011 SAIC-A-2011 H W SATR-A-2003 & SATR-A-2004 shall be used for 24-
hr recorded hydrostatic test on UG piping or piping
with joints covered before test.

3.5 Filling & Pressurization SAIC-A-2013 SAIC-A-2013 W S

3.6 Visual Inspection at Test Pressure SAIC-A-2015 SAIC-A-2015 H H Use SATR-A-2001

Pneumatic Testing of Reinforcing pads

3.7 SAIC-A-2016 SAIC-A-2016 W W Use SATR-A-2010, SAIC-A-2021, SAIC-A-2023
covering Pressure containing Welds

3.8 De-Pressurization & Water Disposal SAIC-A-2017 SAIC-A-2017 W S

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 3 COS 06/30/2008
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Hydrostatic Testing of On-Plot Piping SATIP-A-004-02 01-Jun-09 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

PROJECT INSPECTION RESPONSIBILITY

4.0
ITEM POST- TEST QUALITY QUALITY ASSIGNMENTS
PHASE & TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD
Activity Code
Use SATR-A-2001V & SAIC-L-2042 Demonstrate
Water Removal from Valve Cavities,
effective preservation/corrosion control in
4.1 Corrosion Control after Testing SAIC-L-2041 SAIC-L-2041 W W
conjunction with approved cleaning & lay-up
(In-line Tested Valves)
procedures for valves tested in the line.

4.2 Lay-Up Inspection SAIC-A-2018 SAIC-A-2018 H W Use SATR-A-2009 & SATR-A-2014

Complete SATR-A-2007, Use SATR-A-2011 &

SATR-A-6133 - Verify Reinstatement Completion &
4.3 Re-Instatement Inspection SAIC-A-2006 SAIC-A-2006 H H
Certify Test Pkg. Transfer Incomplete items to 6133
Feil for Piping System close-out.

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1 levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3 representative is not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
For Test Package Preparation & review on large projects, each new system designed for testing is thoroughly reviewed & approved. All subsequent packages within a given system shall be built
6 following the "Copy & Paste" theme for Test Package efficiency and then R1 (Contractor) & R2 (Company Sample Review of documents) Inspection may be performed.
LEGEND
H 100% Hold Point for QC Inspection or Test. R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents

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