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VAPEL P/N: EPW30-48A

Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01

Content
Ⅰ. General .................................................................................................................................... 2

Ⅱ. Main Specifications ................................................................................................................ 2

Ⅲ. Quoted Standards................................................................................................................... 2

IV. Environmental Conditions .................................................................................................... 4

V. Electrical Characteristics ........................................................................................................ 4

1、Input Characteristics ......................................................................................................... 4

2、Output Characteristics ...................................................................................................... 4

3、Protection Characteristics ................................................................................................. 5

VI. Other Requirement................................................................................................................ 6

VII. Safety & EMC ...................................................................................................................... 7

VIII. Monitoring and signal ........................................................................................................ 8

Ⅸ. Environmental Testing Condition......................................................................................... 9

X. Current sharing ....................................................................................................................... 9

XI. Mechanical Characteristics and Connector Definition .................................................... 10

XII. Package, Transportation & Storage ................................................................................. 12

XIII. Reliability Requirements.................................................................................................. 13

XIV. Remarks ............................................................................................................................. 13

XV. Label..................................................................................................................................... 13

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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01

Ⅰ. General

Input range 90-264VAC, -53.5VDC output, PFC, Self contains MCU and monitoring unit. The parameter
can be output to or controlled by the suppervisory monitoring unit through RS485. It features input
over/undervoltage protection, output overcurrent protection, output overvoltage protection, output short circuit
protection, N+1 redundancy and current sharing. It is in compliant with UL, TUV and CE.

Ⅱ. Main Specifications

Ripple(p-p)
Output Output Current Output Voltage
Model (Rated Load,Width
Voltage(V) Range (A) Range(V)
Limited20MHz)
EPW30-48A -53.5 0—30 -44—-58 200mV

Ⅲ. Quoted Standards

GB/T 2423.1-2001 Environmental testing for electric and electronic products—Part 2:Test methods—Tests
A:Cold
GB/T 2423.2-2001 Environmental testing for electric and electronic products—Part 2:Test methods—Tests
B:Dry heat
GB/T 2423.3-1993 Basic environmental testing procedures for electric and electronic products Test Ca:
Damp heat, steady state
GB/T 2423.4.1993 Basic environmental testing procedures for electric and electronic products Test Db:
Damp heat, cyclic
GB/T 2423.5-1995 Environmental testing for electric and electronic products—Part 2:Test methods —Tests
Ea and guidance:Shock
GB/T 2423.6-1995 Environmental testing for electric and electronic products—Part 2:Test methods —Tests
Ea and guidance:Bump
GB/T 2423.8-1995 Environmental testing for electric and electronic products—Part 2:Test methods —Tests

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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01
Ed and guidance:Free drop
GB/T 2423.10-1995 Environmental testing for electric and electronic products—Part 2:Test methods —Tests
Fc and guidance:Vibration(Sinusoidal)
GB/T 2423.11-1997 Environmental testing for electric and electronic products—Part 2:Test methods —Tests
Fd and guidance:Random vibration wide band—General requirements
GB/T 2423.22-2002 Environmental testing for electric and electronic products—Part 2:Test methods —Tests
N:Change of temperature
GB/T 14508-93 Mechanical environmental conditions existing in the cargo transportation by classed highway
EN55022:1998 Information technology equipment—Radio disturbance characteristics—Limits and methods
of measurement
EN55024:1998 Information technology equipment—Immunity characteristics—Limits and methods of
measurement
CEI IEC 61000-4-2 2001 Electromagnetic compatibility—Testing and measurement techniques—Electrostatic
discharge immunity test
CEI IEC 61000-4-3 2002 Electromagnetic compatibility—Testing and measurement techniques—Radiated,
radio frequency, electromagnetic field immunity test
CEI IEC 61000-4-4 1998 Electromagnetic compatibility—Testing and measurement techniques—Electrical
fast transient/burst immunity test
CEI IEC 61000-4-5 1999 Electromagnetic compatibility—Testing and measurement techniques—Surge
immunity test
CEI IEC 61000-4-6 2001 Electromagnetic compatibility—Testing and measurement techniques—Immunity to
conducted disturbances, induced by radio-frequency fields
CEI IEC 61000-4-8 1993 Electromagnetic compatibility—Testing and measurement techniques—Power
frequency magnetic field immunity test
CEI IEC 61000-4-11 1994 Electromagnetic compatibility—Testing and measurement techniques—Voltage
dips short interruptions and voltage variations immunity test
CEI IEC 61000-4-29 2000 Electromagnetic compatibility—Testing and measurement techniques—Voltage
dips short interruptions and voltage variations on DC input port immunity test
IEC 61000-3-2 2001 Electromagnetic compatibility—Limits for harmonic current emissions (equipment
input current≤16A per phase)
IEC 61000-3-3 1995 Electromagnetic compatibility—Limitation of voltage fluctuations and flicker in low
voltage supply systems for equipment with rated current≤16A
GB4943-2001 Safety of information technology equipment
YD/T 282-2000 General reliability test methods for communication equipment
GB/T 13722-92 Performance requirements and testing methods for power supplies used in the mobile
communication
YD/T 732-95 Methods of measurement for DC-DC converter used in communications
YD/T 731-2002 High Frequency Switch-mode Rectifier for Telecommunication

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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01

IV. Environmental Conditions

No. Items Technical Specifications Unit Remarks


-40℃ full load start
Operating
1 -33 — +65 ℃ up,+55~+65℃
Temperature
derating at 20%
Storage
2 -40—+70 ℃
Temperature
3 Relative Humidity 5—95 % No condensation

4 Altitude ≤4000 m Normal

V. Electrical Characteristics

No. Item Technical Requirement Unit Remark

1、Input Characteristics

Rated input voltage 100-240 Max input voltage


1.1 Vac 350VAC,
Input voltage range 90—290
no damage to the unit
1.2 Frequency 47—63(typical 50/60) Hz

1.3 PFC ≥0.98 A 220Vac, rated load

≤10 A 110Vac/11A load


1.4 Max input current
≤10 A 220Vac/rated load

1.5 Inrush current ≤30 A 264Vac,Cool Status

2、Output Characteristics

No. Item Technical Requirement Unit Remark


Operate through the
Output voltage range
2.1 -44—-58 Vdc monitoring unit (testing
adjustable condition: empty load)

2.2 Rated output voltage -53.5 Vdc Input 220Vac


With 176~290VAC input,
2.3 Output power ≤1600 W 1600W output power can be
attained
With 150-176VAC VAC input,
W
≤700 1600W output power can be
attained
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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01
Input Voltage Range
600 w 90-150VAC
≥91% % 220Vac/ rated load
2.4 Efficiency
≥83% % 110VAC/ rated load

2.5 Temperature factor ±0.02 %/℃


Width 20MHz.Parallel with
2.6 Ripple and noise ≤200 mVp-p
10u+104 Capacitor
2.7 Turnon output delay 3—8 S Input 220Vac
Output voltage rise from10%
2.8 Output rising time ≤100 ms
to 90% of 40V,rated load
Turnon/off overshoot Rated input voltage, full load
2.9 ≤±5 %Vo
range output
Oversho
△V:≤ 5 %Vo Load change at
Dynamic ot range
2.10 25%—50%—25% or
response Recover
△t: ≤ 200 µS 50%—75%—50%
y time

2.11 Combined regulation ≤1%


Current sharing At the range of 50~100%
2.12 ≤5 %
imbalance load
Psophometrically
2.13 weighted noise ≤2 mV
voltage

Wide-band noise ≤100 3.4~150KHz


2.14 mV
voltage ≤30 0.15~30000KHz

≤5 3.4~150KHz

Discrete frequency ≤3 150~200KHz


2.15 5mV
noise voltage ≤2 200~500KHz

≤1 500~30000KHz

3、Protection Characteristics

No. Item Technical Requirement Unit Remark


Input under voltage When voltage rise to 90V
3.1 ≤85 Vac
protection output would be available(6A)
Hysteresis after input
3.2 voltage protection Not less than 5V Vac
Input over voltage Output Current 0A(Test by
3.3 310+10V Vac
protection AC SOURCE+ booster)
3.4 Hysteresis after output Not less than 5V Vac When voltage drop back

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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01
voltage protection to290V, output would be
available
Output overvoltage
3.5 -58.5—-60.5 Vdc
point
Refer to the output
3.6 Current limiting A Auto-recoverable
characteristic
Endure long time short
circuit without damage,
3.7 Short circuit protection short circuit current
lower or equal to current
limiting
Auto-recoverable when
3.8 Over temperature
temperature is under 65℃

Rectifier output characteristics

Vout
V
1600W
58

50

20

0 Iout
8 27.6 32 35 A
curve of rectifier output characteristics
the shadow part of the above curve is current limiting area, the precision of the voltage and current of the above
curve ±5%

VI. Other Requirement

No. Item Requirement Remark


A-weighted,test distance
1 Noise ≤55dB
1 meter
Hot swap function allow, there would be slight flashover
2 Hot swap
in the output terminals, time cycle: I second.
Reliable Isolation is ensure so that the failure of singles
Failure
3 rectifier will not lead to the failure or voltage abnormal of
Isolation
the entire system
4 Parallel Parallel operation feasible, hot back, when changing the
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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01
operation ratifier, the output voltage may wave at less than 5%

Self-contain fan, air flow front in,rear out. There is


fan speed ajustable circuit to prolong the life time of the
5 Cooling
fan( fan will adjust the speed according to the tempeature
of the rectifier).

VII. Safety & EMC

No. Item Criterions Remark

Input-output 3000Vac/30mA/ 1min No flyover, no breakdown.


Dialectical Feasible for test by equal DC
1 Input-ground 2050Vac/30mA/ 1min
strength Voltage
Output-ground 700VDC /10mA/ 1min

Input-output ≥10MΩ@500Vdc
Under normal air pressure,
Isolation
2 Input-ground ≥10MΩ@500Vdc humidity 90%, DC testing
resistance
voltage 500V
Output-ground ≥10MΩ@500Vdc

3 Touch current (Input-ground) ≤3.5mA Input 264Vac/60Hz


In compliant with UL,TUV and UL60950-1
4 Safety approval
CE. EN60950-1
5 EMC CE CLASS B EN55022

RE CLASS B EN55022

SURGE IEC61000-4-5 LEVEL 4 B

EFT IEC61000-4-4 LEVEL 3 B


Class B
IEC61000-4-11
Drop to 70 % UT , duration 100ms , at angle of
0°,45°,90°,135°,180°,225°,270°,315°, meeting class B.
DIP Drop to 40 % UT , duration 20ms , at angle of
0°,45°,90°,135°,180°,225°,270°,315°, meeting clase B.
Drop to 0 % UT , duration 10ms , at angle of
0°,45°,90°,135°,180°,225°,270°,315°, meeting class B.
Under other testing conditions all meeting class B.
For the frame which would be touched by human in the normal
ESD operation : IEC61000-4-2, contact discharge +/-6KV ; air
discharge+/-8KV standard B; (Power on when in test)
For the frame which would be touched by human in the normal
operation, contact discharge+/-8KV ; air contact +/-10KV
standard R.(power off when in test)

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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01
Signal terminal:contact discharge+/-2KV standard R; (power
on in test,no test conducted to the Ground wire and current sharing
wire)
CS Testing electric level 3V IEC61000-4-6

RS Testing electric level 10V/m IEC61000-4-3


PST≤1.0;P1t≤0.65;relative
voltage DC wave≤3%;max DC
Voltage wave and flicker IEC61000-3-3
wave ≤4%.The time of d(t) ≥ 3%
is no more than 200mS.
Current harmonic CLASS A IEC61000-3-2
Line frequency magnetic
LEVEL 3 A IEC61000-4-8
immunity
Anti The AC input terminal can endure surge current wave of 5kA、8/20µS , 5 times each for positive
6
Lightning and nagetive ,time cycle 1 minute.

VIII. Monitoring and signal

No. Item Requirement


Indication light on the front board(green): On otherwise failure as
1 Input mode indication AC source unavailable, AC overvoltage ,undervoltage,fuse burn
and remote turnoff .
Indication light on front board(yellow):light on when fan alarm
2 Protection indication
take effect.
Indication light on the front board (red): light on when there is
unrecoverable failure occurs, like overvoltage output, no output,
3 Rectifier failure indication
remote turn off , fan failure, and overtemperature protection. no
output
When rectifier is inserted in the backplane,the monitoring function
is open through the PIN,
Connect in series among the PIN with 100Ωresistance, PIN’s
4 Module coding
connection to ground--GND(PIN16): “1” for connection, “0”for
disconnected

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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01

Ⅸ. Environmental Testing Condition

No. Item Criterions Remark

1 High temp operation 65℃ 24 hours normal

2 Low temp operation -33℃ 24 hours Normal

3 High temp storage 70℃ Normal mode


il b ft t
4 Low temp storage -40℃ Normal mode
il b ft t
For application environment : Including package
5 Vibration Si
For transportation environment Randam
ib ti
For applicatin environment
6 Shock A l ti 250 / 2 Including package
For transprtation environment
A l ti 250 / 2
7 Collision Peak acceleration 250m/s2,Pulse width 11mS, Including package
6 id h 500 ti
8 Drop Height 1m;bottom side once

9 Dust proof Contain dust proof design

X. Current sharing

10.1 Single rectifier test

a. 120% of max bus voltage is added to the current sharing bus, then test the waving value of the output
voltage. The value should not exceed the combined regulation range of the rectifier.
b. Dynamic response overshoot, load change by 40%~100%, 20%~60% and 30%~80%, cycle at 4mS.
All the test parameter should meet the international standard.
c. 0~100% dynamic response test, load change cycle at 4mS, the recovering time should be less than 500uS,
and recovery ring waving is allowed.
d. Current sharing bus Voltage: 5V/32A+0.1V

10.2 Parallel rectifiers test

a. There should be no Low-frequency Oscillations in the output ripple when tested in operation
b. The current sharing tolerance tested at 50% and 100% rated load should meet the above-mentioned
parameter in this specification.
c. The overshoot in the output DC bus should meet the above-mentioned parameter in this specification under
the following condition: cross load and input voltage on, swap of any rectifier.

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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01
d. Dynamic response voltage of any extreme mode should meet the parameter of combined regulation in this
specification
e. When start at resistance load of 0%, 25%, 50%, 75%, 100%, the output voltage wave should be smooth.
f. When higher specified rectifier module voltage, test power system voltage, power system voltage should
neither higher than rated voltage nor overvoltage protection point.
g. Rectifier module hot swap for times, power system should not happen to output no current by hot swap.
h. Meet the requirements of blended applying which the same type products produced by the customer
appointed manufactures during the period of research and development.

XI. Mechanical Characteristics and Connector Definition

11.1 Outline Drawing (unit: mm)


Length×Width×Height =(242.5+0.5)mm×(106.1+0.3)mm×(83.8±0.3)mm(Not including connector
depth ,max)

(条码)
(防烫标志)
(标贴)

11.2 Output connectors and PIN

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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01
Graph 1: Rear board

PIN definition:

Table 1 terminal PIN definition

Socket PIN Signal No. Insert order


Input 1 AC input L 2
connector
2 Ground PE 1
FCI

51939-021 3 AC input N 2

DC output 1 Address ADDRESS0 3


terminal
2 Address ADDRESS1 3
FCI
LOADSHARE
51939-022 3 Current sharing 3
+
4 Inhibit INHIBIT 4(reserved)

5 NC NC 3(reserved)

6 NC NC 3(reserved)

7 Address ADDRESS2 3

8 Address ADDRESS3 3
LOADSHARE
9 Current sharing 3(reserved)
-
10 RS485 Power+ +5V 3

11 RS485 power- +5VGND 3

12 Communication RS485+ 3

13 Address ADDRESS4 3

14 NC NC 3(reserved)

15 Communication RS485- 3

16 Address GND ADDR_GND 3

See diagram Pre-charge Pre-Charge 1

See diagram Output 48V+ DC+ 2

See diagram Output 48V+ DC+ 2

See diagram Output 48V- DC- 2

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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01
See diagram Output 48V- DC- 1

11.3 Others

No. Item Criterions Remark

1 Placement Level
Connection Through case, front plane, consolidate screw
2 to ground and rack.
Material
3 aluminum
for case

4 Weight ≤2.5KG

XII. Package, Transportation & Storage

12.1 Package

There are product name, model, logo of manufacturer, safety approval, manufacturing date on the package

box, and manual of specifications and packing list in the package box as following:

100mm

编码(ITEM) :
描述(DESCRIPTION) :
型号(MODEL) :
70m m

数量(QTY) :
代码(CODE) :
合同号(PO No.):
批次号(LOT No.):
日期(DATE) :
备注(NOTES) :

12.2 Transportation
Suitable for transportation by truck, ship, and plane. The products should be shielded by tent from sunshine,

and loaded and unloaded carefully.

12.3 Storage
Products should be stored in package box when it is not used. And warehouse temperature should be -40℃—
+70℃ with relative humidity 5%-95%. In the warehouse, there should not be harmful gas, inflammable,
explosive products, corrosive chemical products, or strong mechanical vibration. Shock and strong magnetic
field affection not allowed. The package box should at least 20cm height above the ground, and 50cm away
from wall, thermal source or vent. Under this requirement, product has 2 years of storage period, and should
be rechecked when over 2 years.

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VAPEL P/N: EPW30-48A
Version: V07
HTTP://WWW.VAPEL.COM Date : 2006/11/01

XIII. Reliability Requirements

13.1 MTBF:≥150,000 h.
13.2 Component:famous brands were selected and derating were done to the electric stress and temperature
stress, anti-instant change design were done to the critical component so as to ensure the reliability of the
component.
13.3 Hot design:forced air-cooling system design and reasonable layout of component ensure the least
temperature rise.
13.4High endurance of Environment Design: Product meets requirements of different environments. It
meets different of temperature and humility environments .Storage temperature should be -40℃—+70℃,
operational temperature -33 ~65℃.
13.5Electromagnetism immunity:the complexity of the power source network has been evaluated in the
design of the power unit. Many methods have been designed to improve its immunity.

XIV. Remarks

Dangerous power output , keep safe space when in operation!

High Temperature Alarm Label

XV. Label

VAPEL SWITCHING POWER SUPPLY


MODEL: EPW30-48A
(型号)
INPUT: 100—240V~ ; 50/60 Hz 10A Max
(输入额定值)
OUTPUT: - 53.5V ; 0-30A Max
(输出额定值)

MANUFACTORY:VAPEL
制造商:深圳市核达中远通电源技术有限公司

MADE IN CHINA

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