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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO.

11, NOVEMBER 2013 5049

A High Step-Up Three-Port DC–DC Converter for


Stand-Alone PV/Battery Power Systems
Yen-Mo Chen, Student Member, IEEE, Alex Q. Huang, Fellow, IEEE, and Xunwei Yu, Student Member, IEEE

Abstract—A three-port dc–dc converter integrating photovoltaic


(PV) and battery power for high step-up applications is proposed in
this paper. The topology includes five power switches, two coupled
inductors, and two active-clamp circuits. The coupled inductors
are used to achieve high step-up voltage gain and to reduce the
voltage stress of input side switches. Two sets of active-clamp cir-
cuits are used to recycle the energy stored in the leakage inductors
and to improve the system efficiency. The operation mode does not
need to be changed when a transition between charging and dis-
charging occurs. Moreover, tracking maximum power point of the
PV source and regulating the output voltage can be operated si-
multaneously during charging/discharging transitions. As long as
the sun irradiation level is not too low, the maximum power point
tracking (MPPT) algorithm will be disabled only when the battery
charging voltage is too high. Therefore, the control scheme of the
proposed converter provides maximum utilization of PV power
most of the time. As a result, the proposed converter has merits of
high boosting level, reduced number of devices, and simple control
strategy. Experimental results of a 200-W laboratory prototype
are presented to verify the performance of the proposed three-port
converter.
Index Terms—DC microgrid, energy storage, high step-up appli-
cation, hybrid power system, renewable energy source, three-port
converter.

I. INTRODUCTION
Fig. 1. Part of the FREEDM system diagram showing an SST-enabled DC
NTEGRATED multiport converters for interfacing several microgrid.

I power sources and storage devices are widely used in recent


years. Instead of using individual power electronic converters
for each of the energy sources, multiport converters have the ad- hybrid energy supply using renewable energy sources and stor-
vantages including less components, lower cost, more compact age devices is shown in Fig. 1. The dc microgrid enabled by the
size, and better dynamic performance. In many cases, at least solid-state transformer (SST) in the Future Renewable Electric
one energy storage device should be incorporated. For exam- Energy Delivery and Management System (FREEDM System)
ple, in the electric vehicle application, the regenerative energy integrates various distributed renewable energy resources (DR-
occurs during acceleration or startup. Therefore, it is very im- ERs) and distributed energy storage devices (DESDs) [2]. For
portant for the port connected to the energy storage to allow instance, if solar power is selected as the renewable energy
bidirectional power flow. source and battery as the storage device, the battery can ei-
Various kinds of topologies have been proposed due to the ther supply the load with the solar energy at the same time or
advantages of multiport converters. The combination strategies store the excess power from the solar panels for backup use.
for the multiport converter include sharing switches, capaci- Therefore, the bidirectional power path must be provided for
tors, inductors, or magnetic cores [1]. One could select a proper the battery port. The dc–dc converters interfacing the DRERs
topology by considering many aspects such as cost, reliability, or DESDs are expected to have relative high voltage conversion
and flexibility depending on the applications. An application of ratios since the dc bus of the FREEDM system is 380 V. It
is studied that for the dc–dc converters connected to the solar
panels, voltage gain extension cells such as coupled inductors,
transformers, and switched capacitors are often employed to
Manuscript received May 15, 2012; revised August 3, 2012; accepted January
8, 2013. Date of current version May 3, 2013. Recommended for publication achieve high voltage conversion ratios [3]. By utilizing the volt-
by Associate Editor A. Kwasinski. age gain extension cells, the extreme duty cycles that exist in
The authors are with the FREEDM System Center, Department of Electrical typical boost converters can be avoided and the voltage stress
and Computer Engineering, North Carolina State University, Raleigh, NC 27606
USA (e-mail: ychen21@ncsu.edu; aqhuang@ncsu.edu; xyu8@ncsu.edu). on switches can be reduced. Thus, power switches with lower
Digital Object Identifier 10.1109/TPEL.2013.2242491 voltage rating and lower turn-on resistance can be chosen for
0885-8993/$31.00 © 2013 IEEE
5050 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 11, NOVEMBER 2013

the converters to reduce conduction losses. A converter using isolated three-port converters could achieve galvanic isolation
coupled inductors is relatively better than isolation transformers and bidirectional capabilities but the amount of active switches
since the coupled inductors have simpler winding structure and results in complicated driving circuits and large size. A con-
lower conduction loss [4]. However, the leakage inductors of the verter based on the boost-dual-half bridge topology is presented
coupled inductors will consume significant energy for a large in [15]. This converter is composed of three half-bridges and
winding ratio. In such case, the voltage stress and the loss of the a three-winding transformer and is suitable for high step-up
switches will both be increased. A boost converter with coupled applications. However, the amount of active switches, input in-
inductor and active-clamp circuit is proposed in [4]. This boost ductors, and filter capacitors would increase the cost and size
converter can yield a high step-up voltage gain, reduce the volt- of the converter. Another three-port triple-half-bridge converter
age stress on switches, and recycle the energy in the leakage using a combined phase-shift and PWM control to manage the
inductor. bidirectional power flow is presented in [16]. However, the same
Many multiport converter topologies have been presented in duty cycle is given to all three half-bridges and is the only vari-
the literature and can be roughly divided into two categories. able regulating the voltage level. Therefore, this converter can
One is nonisolated type [5]–[13]: the nonisolated converters only be used in the applications where single power source or
are usually derived from the typical buck, boost, or buck–boost storage element is connected unless additional voltage control
topologies and are more compact in size. The other is isolated loop that allows different duty cycles is introduced. A con-
type [14]–[24]: the isolated converters using bridge topologies verter utilizing flux additivity in a multiwinding transformer is
and multiwinding transformers to match wide input voltage presented in [18]. Although this topology can simultaneously
ranges. transfer power from different ports, the reverse-blocking diodes
A topology based on buck configuration was used in a space- only allow unidirectional power flow; therefore, the converter
craft front-end system [5], [6]. The battery port in this converter is not suitable for in applications that require energy storage
is unidirectional, so the battery cannot be charged from the pho- elements. In [21], a three-port bidirectional converter with three
tovoltaic (PV) port. The modeling of this converter is discussed active full-bridges, a three-winding transformer, and two series-
but the interacting control loops are not decoupled. A multi- resonant tanks is reported. The transformer provides full isola-
input buck–boost type converter is proposed to interface many tion among all ports and wide input voltage range. The switching
renewable energy sources [7] but there is no bidirectional port to losses are reduced due to soft-switching operation. The full-
interface the battery. A two-input converter for a hybrid fuel cell bridge topology is good for relative high power application but
(FC)/battery power system is described in [8] with zero voltage requires more power switches and complicated circuit design.
switching (ZVS) feature. Although the efficiency is improved, Integrated three-port converters derived from a half-bridge con-
this converter could not provide a high voltage conversion ra- verter are presented in [22]–[24] to interface PV and battery
tio and bidirectional functionality. A multiple-input converter power. Small-signal modeling and decoupling network is in-
based on a boost topology is presented in [9] that has lower in- troduced in [23] to design the compensators separately for the
put current ripple and therefore is suitable for the large current cross-coupled control loops. A family of three-port half-bridge
applications such as hybrid vehicles. Another three-input boost converters is described in [24] and the primary circuit can func-
converter that interfaces two unidirectional input ports and one tion as a synchronous rectification buck converter. Therefore, the
bidirectional port is presented in [10] for a hybrid PV/FC/battery converters in [22]–[24] are suitable for stand-alone step-down
system. Two types of decoupling networks are introduced based applications. Many other multi-input topologies are discussed
on the utilization state of the battery. A multi-input single-ended in [13] and [25].
primary-inductor converter with a bidirectional input is pro- In this paper, a high step-up three-port dc-dc converter for the
posed in [11]. This converter is suitable for the hybrid system hybrid PV/battery system is proposed with the following ad-
that incorporates energy storage elements such as ultracapaci- vantages: 1) high voltage conversion ratio is achieved by using
tors. However, lack of voltage gain extension cells makes the coupled inductors; 2) simple converter topology which has re-
converters in [9]–[11] difficult to be used in a high step-up duced number of the switches and associate circuits; 3) simple
application. Moreover, for the converters in [10] and [11], the control strategy which does not need to change the operation
operation mode has to be changed after a transition between mode after a charging/discharging transition occurs unless the
charging and discharging occurs. This would increase the com- charging voltage is too high; and 4) output voltage is always
plexity of the control scheme and might reduce the reliability of regulated at 380 V under all operation modes. It is noted that for
the system. the MPP-tracking converters, operating range has to be limited
A time-sharing multiple-input converter using active clamp- to the voltage less than the MPP voltage when the output voltage
ing technique is proposed in [14]. The converter provides two or current control is active [26]. This issue could be addressed
isolated ports, which is overqualified for our application. Bidi- by limiting the operating range of the converter in the voltages
rectional port in [11] can be added into this time-sharing con- higher than MPP.
verter to form an isolated three-port converter but the power As shown in Fig. 1, comparing to the typical multiconverter
stage and the control scheme will become complicated. Many configuration that requires individual microcontroller for each
isolated three-port converters with half-bridge [15]–[17] or full- converter, the integrated three-port converters are controlled by
bridge [18]–[21] topologies are suitable for high step-up ap- a single microcontroller. The communication interface utilized
plications since a multiwinding transformer is adopted. These in the multiconverter configuration could be removed due to
CHEN et al.: HIGH STEP-UP THREE-PORT DC–DC CONVERTER FOR STAND-ALONE PV/BATTERY POWER SYSTEMS 5051

use. During period 4, the charging voltage of the battery reaches


the preset level and should be limited to prevent overcharging.
According to the solar irradiation and the load demand, the
proposed three-port converter can be operated under two modes.
In the battery balance mode (mode 1), maximum power point
tracking (MPPT) is always operated for the PV port to draw
maximum power from the solar panels. The battery port will
maintain the power balance by storing the unconsumed solar
power during light-load condition or providing the power deficit
during heavy-load condition. The power sharing of the inputs
can be represented as
Fig. 2. Topology of the proposed converter.
Pload = Ppv SVC + Pbat SVC (1)
where Pload is the load demand power, Ppv SVC is the PV
centralized control of the proposed converter. Therefore, the power under solar voltage control (SVC), and Pbat SVC is the
system cost and volume can be reduced. The major contribution battery power under SVC. In mode 1, maximum power is drawn
of this paper is to propose an integrated three-port converter as a from the PV source. The battery may provide or absorb power
nonisolated alternative other than typical isolated topologies for depending on the load demand. Therefore, Pbat SVC could be
high step-up three-port applications. The proposed switching either positive or negative. When the battery charging voltage is
strategy allows the converter to be controlled by the same two higher than the maximum setting, the converter will be switched
duty cycles in different operation modes. The detailed analysis into battery management mode (mode 2). In mode 2, MPPT will
is given in the following sections: The principle of operation is be disabled; therefore, only part of the solar power is drawn.
described in Section II. The PV source modeling, topological However, the battery voltage could be controlled to protect the
modes, and ZVS conditions are analyzed in Section III. The battery from overcharging. The power sharing of the inputs can
modeling and control strategy is explained in Section IV. Finally, be represented as
the experimental results are presented in Section V.
Pload = Ppv BVC + Pbat BVC (2)
where Ppv BVC is the PV power under battery voltage control
II. PRINCIPLE OF OPERATION
(BVC) and Pbat BVC is the battery charging power under SVC.
This section introduces the topology of proposed nonisolated If the load is increased and the battery voltage is reduced, the
three-port dc–dc converter, as illustrated in Fig. 2. The converter converter will be switched to mode 1. The output voltage is
is composed of two main switches S1 and S2 for the battery and always kept at 380 V in both modes.
PV port. Synchronous switch S3 is driven complementarily to
S1 such that bidirectional power flow for the battery port can III. TOPOLOGICAL MODES AND ANALYSIS
be achieved. Two coupled inductors with winding ratios n1 and
A. PV Source Modeling
n2 are used as voltage gain extension cells. Two sets of active-
clamp circuits formed by S4 , Lk 1 , Cc1 and S5 , Lk 2 , Cc2 are used It is well explained in the literature [29]–[32] that using a
to recycle the leakage energy. Lk 1 and Lk 2 are both composed PV generator as input source has significant effect on the con-
of a small leakage inductor from the coupled inductor and an verter dynamics. The nonlinear V −I characteristic of a PV
external leakage inductor. Two independent control variables, generator can be modeled using current source, diode, and re-
duty cycles d1 and d2 , allow the control over two ports of the sistors. The single-diode model shown in Fig. 3(a) is widely
converter, while the third port is for the power balance. The used for the PV source modeling. This model provides a trade-
fixed-frequency driving signals of the auxiliary switches S3 and off between accuracy and complexity [33]. Thevenin’s equiva-
S4 are complementary to primary switch S1 . Again, S3 provides lent model with nonconstant voltages and resistances has been
a bidirectional path for the battery port. Similarly, S5 is driven proposed in [35]–[38] to closely approximate the characteristic
in a complementary manner to S2 . A 180◦ phase shift is applied of PV generator. The Thevenin-based model provides simpler
between the driving signals of S1 and S2 . prediction and computation for the maximum power point of
There are four operation periods based on the available solar PV array under different operating conditions.
power. First, the sun is in the eclipse stage and the solar irra- Thevenin’s theorem is not valid for a nonlinear model, but
diation is either unavailable or very low. This operation period the nonlinear model could be represented by a linear one with
is defined as period 1, and the battery will serve as the main nonconstant parameters [36]. In [37], for example, the piece-
power source. As the sun starts to shine and the initial solar wise linearization is used to linearize the diode. The param-
irradiation is enough for supplying part of the load demand, the eters in Fig. 3(a) can be estimated using the manufacturer’s
operation period is changed to period 2. The load is supplied datasheet [39]. As shown in Fig. 3(b), the actual diode charac-
by both solar and battery power in this period. For period 3, the teristic has been divided into three regions and the characteristic
increasing isolation makes the solar power larger than the load in each region is approximated as a straight line. Each line can be
demand. The battery will preserve extra solar power for backup further represented by a set of voltage source Vx,n and resistance
5052 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 11, NOVEMBER 2013

one of the boundary points such that the operation at this point
has no approximation error. The single-diode model of the PV
generator with linearized diode is shown in Fig. 3(c), where the
diode is approximated by the voltage source Vx , and resistance
RD . The values of Vx and RD are dependent on the operation
region of the PV generator. The Thevenin’s equivalent model of
Fig. 3(c) is shown in Fig. 3(d). From the derivation in [35], the
Vpv th,n and Rpv th,n can be calculated by
Rsh · Iph − Vx,n
Vpv th,n = Vx,n + RD ,n · (3)
Rsh + RD ,n
Rsh · RD ,n
Rpv th,n = Rs + . (4)
Rsh + RD ,n
For the following discussion, the Thevenin’s equivalent model
is adopted for the PV generator modeling.

B. Operation of the Topological Modes


Before performing the analysis, some assumptions should be
made: 1) the switches are assumed to be ideal; 2) the magne-
tizing inductors are large enough so that the current flowing
through the inductors is constant; 3) the capacitors are large
enough so that the voltages across the capacitors are constant.
The topological modes over a switching cycle are shown in
Fig. 4 and key waveforms of the proposed converter are given in
Fig. 5. Detailed explanation of each interval is given as follows:
Interval 1 [see Fig. 4(a), t0 ≤ t < t1 ]: At t0 , S1 and auxiliary
switches S4 and S5 are turned OFF, while primary switch S2 is
turned ON. Although S1 is in the off state, resonant inductor Lk 1
resonates with Cr 1 and Cr 4 . In this period, Cr 1 is discharged
to zero and Cr 4 is charged to Vbat + VC c1 . For the PV port,
S2 is turned ON and the current from the PV panels flows
through Vpv th − L2 − Lk 2 − S2 loop. In order to achieve the
ZVS feature for S1 , the energy stored in resonant inductor Lk 1
should satisfy the following inequality:

(Cr 1  Cr 4 )[vDS1 (t0 )]2


Lk 1 ≥ . (5)
[iLk1 (t0 )]2
Interval 2 [see Fig. 4(b), t1 ≤ t < t2 ]: This mode starts when
vds1 is down to zero. The body diode of S1 is forward biased
so that the ZVS condition for S1 is established. The resonant
current iL k 1 is increased toward zero. L2 is still linearly charged
in this period.
Interval 3 [see Fig. 4(c), t2 ≤ t < t3 ]: S1 begins to con-
duct current at t2 and the battery port current follows the path
Vbat −L1 −Lk 1 −S1 . S2 is also turned ON in this interval. There-
Fig. 3. Thevenin’s equivalent circuit derived from the single-diode model.
(a) Single-diode model of a PV generator.(b) V −I characteristic of diode: actual
fore, both L1 and L2 are linearly charged and energy of both
and linear approximation [34]. (c) Single-diode model with linearized diode. input ports is stored in these magnetizing inductors. Auxiliary
(d) Thevenin’s equivalent circuit for a single-diode model with linearized diode. switches S3 , S4 , and S5 are all turned OFF.
Interval 4 [see Fig. 4(d), t3 ≤ t < t4 ]: In this interval, S2 starts
to be turned OFF and the auxiliary switch S5 remains in the OFF
RD ,n (n = 1,2,3). The approximation of piecewise linearization state. However, a resonant circuit formed by Lk 2 , Cr 2 , and Cr 5
would be more accurate as the number of regions increased. At releases the energy stored in Lk 2 . Resonant capacitor Cr 2 is
the boundary points of regions, the values of linearized charac- quickly charged to Vpv th + VC c2 , while Cr 5 is discharged to
teristic are exactly the same as actual characteristic. Therefore, zero. In order to achieve the ZVS feature for S5 , the energy
the maximum power point of the PV generator is chosen as stored in resonant inductor Lk 2 should satisfy the following
CHEN et al.: HIGH STEP-UP THREE-PORT DC–DC CONVERTER FOR STAND-ALONE PV/BATTERY POWER SYSTEMS 5053

Fig. 4. Topological modes of the proposed converter. (a) Interval 1. (b) Interval 2. (c) Interval 3. (d) Interval 4. (e) Interval 5. (f) Interval 6. (g) Interval 7.
(h) Interval 8. (i) Interval 9. (j) Interval 10. (k) Interval 11. (l) Interval 12.
5054 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 11, NOVEMBER 2013

that the Cr 5 is much smaller than Cc2 , almost all the magne-
tizing currents are recycled to charge the clamp capacitor Cc2 .
Furthermore, VC c2 is considered as a constant value since the
capacitance of Cc2 is large enough. This interval ends when
inductor current iL k 2 drops to zero.
Interval 6 [see Fig. 4(f), t5 ≤ t < t6 ]: At t5 , the current of
Lk 2 is reversed in direction and energy stored in t5 is released
through the Cc2 −S5 −Lk 2 −L3 loop. This interval ends when
S5 is turned OFF.
Interval 7 [see Fig. 4(g), t6 ≤ t < t7 ]: Switches S2 and S5
are both in the OFF state at t6 . A resonant circuit is formed by
Lk 2 , Cr 2 , and Cr 5 . During this interval, Cr 2 is discharged to
zero and Cr 5 is charged to Vpv th + VC c2 . To ensure the ZVS
switching of S2 , the energy stored in Lk 2 should be greater than
the energy stored in parasitic capacitors Cr 2 and Cr 5
(Cr 2  Cr 5 )[vDS2 (t6 )]2
Lk 2 ≥ . (7)
[iLk2 (t6 )]2
Interval 8 [see Fig. 4(h), t7 ≤ t < t8 ]: This interval starts when
the voltage across Cr 2 is zero and the body diode DS 2 is turned
ON. Leakage inductor current iL k 2 is linearly increased and
the secondary-side current of the coupled inductor is increased
as well. The main switch S2 should be turned ON before iL k 2
becomes positive to ensure ZVS operation.
Interval 9 [see Fig. 4(i), t8 ≤ t < t9 ]: The circuit operation
of interval 9 is identical to interval 3 since S1 and S2 are turned
ON in both intervals.
Interval 10 [Fig. 4(j), t9 ≤ t < t10 ]: At t9 , S1 is turned OFF,
while S3 and S4 remain in OFF state. During this interval, Lk 1
will resonant with Cr 1 and Cr 4 to release the energy trapped
in it. Resonant capacitor Cr 1 is charged to Vbat + VC c1 , while
Cr 4 is discharged to zero. To achieve the ZVS feature for S4 ,
the energy stored in resonant inductor Lk 2 should satisfy the
following inequality:
(Cr 1  Cr 4 )[vDS4 (t9 )]2
Lk 1 ≥ . (8)
[iLk1 (t9 )]2
Interval 11 [see Fig. 4(k), t10 ≤ t < t11 ]: This interval begins
when vDS4 drops to zero and the body diode across S4 is turned
ON. The ZVS condition for S4 is then established. Almost all
the magnetizing current is recycled to charge Cc1 since Cr 4
is much smaller than Cc1 . Moreover, VC c1 is considered as a
constant value since the capacitance of Cc1 is large enough. This
interval ends when inductor current iL k 1 reaches zero.
Interval 12 [see Fig. 4(l), t11 ≤ t < t12 ]: The current flow
through Lk 1 is reversed in direction at t11 , and the energy stored
in Cc1 is released through the Cc1 −S4 −Lk 1 −L1 loop. This
Fig. 5. Key waveforms of the proposed converter. interval ends when S4 is turned OFF and the operation of the
proposed converter over a switching cycle is complete.
inequality:
C. ZVS Analysis
(Cr 2  Cr 5 )[vDS5 (t3 )]2
Lk 2 ≥ . (6) According to the (5)–(8), ZVS at turn-on transition could be
[iLk2 (t3 )]2
achieved when enough energy is stored in the leakage inductors
Interval 5 [see Fig. 4(e), t4 ≤ t < t5 ]: At t4 , vDS5 reaches Lk 1 and Lk 2 . The ZVS conditions for switches S1 − S4 should
zero and the body diode across the auxiliary switch S5 is turned be determined by (5) and (7) since the ZVS transient periods of
ON. Therefore, a ZVS condition for S5 is established. Given S1 and v are less than that of S4 and S5 . The voltages across
CHEN et al.: HIGH STEP-UP THREE-PORT DC–DC CONVERTER FOR STAND-ALONE PV/BATTERY POWER SYSTEMS 5055

switches S1 and S2 can be expressed as


Vbat
vDS1 = Vbat + VC c1 = (9)
1 − d1
Vpv th
vDS2 = Vpv th + VC c2 = . (10)
1 − d2
The peak current flow through S1 and S2 can be obtained as
Po
η − Ppv th Vbat d1 Ts
iDS1,p eak = iDS1 + Δi1 = + (11)
Vbat d1 2L1
Po
η − Pbat Vpv th d2 Ts
iDS2,p eak = iDS2 + Δi2 = + (12)
Vpv th d2 2L2
where η represents the converter efficiency. It is noted that as
long as L1  Lk 1 and L2  Lk 2 , the behavior of the con-
verter duty cycle is approximately the same as for the nonactive- Fig. 6. Control scheme of the proposed three-port converter.
clamp converter in the continuous conduction mode. Typically,
Lk 1 = L1 /10 and Lk 2 = L2 /10 can be the conservative design
guidelines. The effective duty cycles deff1 and deff2 are assumed
to be equal to d1 and d2 for subsequent equations. As a re-
sult, the following inequalities can be derived from (9)–(12) to
determine a proper leakage inductor:
 2
2
vDS1 (Cr 1 ||Cr 4 )
Vb a t
1−d 1 (Cr 1 ||Cr 4 )
Lk 1 ≥ =  2 (13)
i2DS1,p eak η −P p v t h
Po
Vb a t d1 Ts
Vb a t d1 + 2L 1
 2
Vpv th
2
vDS2 (Cr 2 ||Cr 5 ) 1−d 2 (Cr 2 ||Cr 5 )
Lk 2 ≥ 2 = 2 . (14)
iDS2,p eak P
η −P b a t
o
Vpv t h d2 Ts
Vp v t h d2 + 2L 2

IV. MODELING AND CONTROL STRATEGY


As mentioned in Section II, the operation modes of the con-
verter are determined by the conditions of available solar power
and battery charging states. Controlling the converter in each
mode requires different state variables to regulate voltages of
the input and output ports. There are three control loops for the
proposed converter: output voltage control (OVC), SVC, and
BVC. The control scheme is shown in Fig. 6. The OVC is a Fig. 7. Steady-state waveforms of the three-port converter.
simple voltage regulation loop. The SVC and BVC loops share
the same control variable d2 to achieve smooth mode transi- The small-signal modeling method is widely used for the
tions. SVC is used to regulate the voltage of the PV port and power electronics converter. For a three-port converter that has
implement the MPPT algorithm. BVC is the battery voltage reg- two input ports, a matrix-form model will be very helpful to
ulation loop to prevent overcharging. It is noted that the PV port implement the closed-loop control and analyze the system dy-
is operated under SVC most of the time. Therefore, BVC would namics. Since there are two operation modes for the proposed
not be active under normal operation. Only one control loop be- three-port converter, two sets of small-signal models will be de-
tween SVC and BVC is performed. Moreover, once BVC starts rived. The state variables for each model are slightly different
to take control over d2 , SVC will be disabled immediately to but the control variables are the same. The decoupling network
avoid the noise issue caused by the MPPT algorithm [27]. In is required for both models to allow separate controller design.
fact, the cross-coupled control loops is the intrinsic feature of
the multiport converters since it is a high-order system. It will
be a challenge to design the controllers of a multiport converter. A. Small-Signal Modeling in Battery Balance Mode
The decoupling network for extracting separate transfer func- Four state variables including magnetizing inductor currents
tions in such a system has been introduced by describing the iL 1 and iL 2 , PV port voltage vC 2 , output voltage vo are selected
system dynamics in a matrix form [23]. to derive the small-signal model in this mode. From Fig. 7, a
5056 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 11, NOVEMBER 2013

switching cycle can be divided into four main circuit stages Using the volt–second balance and current–second balance
depending on the ON–OFF state of the two main switches. A theory [28], the state-space averaged equations can be obtained
set of state equations can be developed for each stage based on using (15)–(18)
Kirchhoff’s Current Law and Kirchhoff’s Voltage Law.
Switching state 1 [0 ≤ t < (d1 −(1−d2 ))Ts /2]: At t = 0, pri- vC 1
− n2 vC 2 − vo
(1−d 1 )
mary switches S1 and S2 are turned ON and auxiliary switches L1 : d1 Ts vC 1 + (1 − d1 ) Ts =0
S3 , S4 , and S5 are turned OFF. Inductors L1 and L2 are both n1
charged and the power from the input ports is stored in the 1 + n1 d1
→ vo = vC 1 − n2 vC 2 (19)
magnetizing inductors. The state equations can be represented 1 − d1
in −n1 vC 1 − vo
⎧ L2 : d2 Ts vC 2 + (1 − d2 ) Ts =0
⎪ diL 1 n2

⎪ L1 = vC 1

⎪ dt

⎪ d2

⎪ L diL 2 = v → vo = −n1 vC 1 + n2 vC 2 (20)

⎨ 2 C2 1 − d2
dt
(15) (vpv th − vC 2 )

⎪ dvC 2 (vpv th − vC 2 ) C2 : (1 − d1 ) Ts
n2

⎪ C 2 = iL 2 − iL 1 + d2 Ts iL 2 = Ts (21)

⎪ dt Rpv th n1 Rpv th



⎪ dv v iL 1 iL 2 vo
⎩ Co C o = − o . Co : (1 − d1 ) Ts + (1 − d2 ) Ts = Ts . (22)
dt R n1 n2 R
Switching state 2 [(d1 − (1−d2 ))Ts /2 ≤ t < (d1 +(1−d2 ))
Ts /2]: At t = (d1 − (1−d2 ))Ts /2, switches S1 and S5 are turned From (17)–(20), the state-space averaged model is shown as
ON and switches S2 , S3 , and S4 are turned OFF. Therefore,
inductor L1 is still charged but inductor L2 is discharged ⎧
(1−d 1 ) − n2 vC 2 − vo
vC 1
⎧ di ⎪
⎪ diL 1

⎪ L1 = d 1 v C 1 + (1 − d 1 )


L1 ⎪
⎪ dt n1


L1 = vC 1 ⎪



dt ⎪
⎪ di −n v − vo

⎪ diL 2 −n1 vC 1 − vo ⎪
⎨ L2
L 2
= d2 vC 2 + (1 − d2 )
1 C 1

⎪ dt n2
⎨ L2 dt = n2 ⎪
⎪ dvC 2 n2 (vpv th − vC 2 )
⎪ dvC 2 (vpv th − vC 2 )
(16) ⎪
⎪ C2 = (1 − d1 ) iL 1 + d2 iL 2 −

⎪ − ⎪
⎪ dt n1 Rpv th


C 2 = ⎪



dt Rpv th ⎪


⎪ ⎪ dv i
⎩ Co o = (1 − d1 ) L 1 + (1 − d2 ) L 2 − o . i v
⎪ dv i
⎩ Co C o = L 2 − vo . dt n1 n2 R
dt n2 R (23)
Switching state 3 [(d1 + (1−d2 ))Ts /2 ≤ t < d1 Ts ]: At t Based on the small-signal modeling method, the state vari-
= (d1 +(1−d2 ))Ts /2, switches S1 and S2 are turned ON and ables x, duty ratios d, and the port voltages v are considered to
have the dc values (X, D, V ) and perturbations (x̂, d, ˆ v̂)
switches S3 , S4 , and S5 are turned OFF. Thus, inductors L1 and
L2 are both charged again as in switching state 1 ⎧
⎧ ⎪
⎨ x = X + x̂
⎪ diL 1

⎪ L1 = vC 1 d = D + dˆ (24)

⎪ dt ⎪

⎪ ⎩

⎪ diL 2 v = V + v̂.

⎨ L2 = vC 2
dt
(17)

⎪ dvC 2 (vpv th − vC 2 ) Assume that the perturbations do not vary significantly over
⎪ 2
⎪ C = iL2 − a switching cycle (x̂  X, dˆ  D, v̂  V ) and the small-

⎪ dt Rpv th

⎪ signal effect of Thevenin’s voltage source can be negligible


⎩ Co dvC o = − vo . (v̂pv th = 0) [40]. One could substitute (24) into (15)–(18) and
dt R
then average the four state equation sets regarding to their cor-
Switching state 4 [d1 Ts ≤ t <Ts ]: At t = d1 Ts , switches responding duty cycle. The last step is to neglect all of the
S2 , S3 , and S4 are turned ON and switches S1 and S5 are turned second-order terms to obtain the small-signal model presented
OFF. Inductors L1 is discharged but inductor L2 is charged in matrix form

(1−d 1 ) − n2 vC 2 − vo
vC 1

⎪ diL 1


⎪ L1 =

⎪ dt n1 ẋ = Ax + Bu

⎪ (25)

⎪ di y = Cx + Du

⎨ L2
L2
= vC 2
dt (18)

⎪ dvC 2 n2 (vpv th − vC 2 ) where x represents the state variable vector containing

⎪ C = i + i −


2
dt n1
L1 L2
Rpv th iL 1 , iL 2 , vC 2 , and vo , u represents the control variable vector



⎪ dv i v containing d1 and d2 , and y represents the output variable vec-

⎩ Co C o = L 1 − o .
dt n1 R tor. In this case, the four state variables are also the system
CHEN et al.: HIGH STEP-UP THREE-PORT DC–DC CONVERTER FOR STAND-ALONE PV/BATTERY POWER SYSTEMS 5057

vector can be written as x = Gu∗ where u∗ is the modified input


variable vector, u∗ = G∗ u. Therefore, x = GG∗ u and the goal
here is to make GG∗ a diagonal matrix such that one output
variable can be independently determined from one control in-
put variable. According to G∗ = G−1 xu−1 , G∗ can be derived
as
⎡ g12 ⎤
1 −
Fig. 8. Small-signal model with decoupling network and compensators in the ⎢ g11 ⎥
battery balance mode. G∗ = ⎣ g21 ⎦. (28)
− 1
g22
output. The small-signal model can be described as
⎡ ⎤
−n2 (1 − D1 ) − (1 − D1 ) Using (26)–(28), the system with cross-coupled control loops
⎢ 0 0 ⎥ can be decoupled into a system with two independent control
⎢ L1 L1 ⎥
⎢ ⎥ loops. The control loops (OVC and SVC loops) can be designed
⎢ n D − (1 − D 2 ⎥
)
⎢ 0 0
2 2 ⎥ from the following equations:
⎢ L2 L2 ⎥
⎢ ⎥
A=⎢ ⎥
⎢ n2 (1 − D2 ) D2 1 ⎥
⎢ 0 ⎥ vo (s)
= g11 − g12
g21
⎢ n1 C2 C2 Rpv th C2 ⎥
⎢ ⎥ d1 (s) g22
⎢ ⎥
⎣ (1 − D1 ) (1 − D2 ) −1 ⎦ vC 2 (s) g21
0 = g22 − g12 . (29)
n1 Co n2 Co RCo d2 (s) g11
⎡  ⎤
(1 + n1 ) (1 − D2 )
⎢ 1n + V C1 + V o 0 ⎥
⎢ (1 − D1 ) ⎥
⎢   ⎥ B. Small-Signal Modeling in Battery Manage Mode
⎡ ⎤ ⎢ ⎥
îL 1 ⎢0 n + (1 + n1 ) (1 − D2 ) V + V ⎥ The small-signal model in battery manage mode can be de-
⎢ 1
(1 − D1 )
C1 o⎥
⎢ î ⎥ ⎢ ⎥ rived by the same method. However, in this mode, the battery
x = ⎣ L2 ⎦ B = ⎢ ⎥
v̂C 2 ⎢ −n ⎥ port voltage vC 1 is considered as one of the state variables in-
⎢ I
2 L1 IL2 ⎥
v̂o ⎢ ⎥ stead of the PV port voltage vC 2 . The four state variables are
⎢ n1 C2 C2 ⎥
⎢ ⎥ now iL 1 , iL 2 , vC 1 , and vo , while the control variables are still
⎣ −IL 1 −IL 2 ⎦
d1 and d2 . The state-space averaged model in this mode could
n1 Co n2 Co be represented as
⎡ ⎤ ⎡ ⎤
  1 0 0 0 0 0 ⎧
(1−d 1 ) − n2 vC 2 − vo
vC 1
dˆ ⎢0 1 0 0⎥ ⎢0 0⎥ ⎪

diL 1

u = ˆ1 C=⎣ ⎦ D=⎣ ⎦. (26) ⎪ 1 dt

L = d v
1 C1 + (1 d 1 )
d2 0 0 1 0 0 0 ⎪
⎪ n1


0 0 0 1 0 0 ⎪
⎪ diL 2 −n 1 v C 1 − vo
⎨ L2 = d2 vC 2 + (1 − d2 )
Using this model, the transfer functions for the PV port volt- dt n2 (30)


age and output port voltage to the duty cycle values of the main ⎪ C1 dvC 1 = iL 1 + (2 − d1 − d2 ) n1 iL 2 − vC 1

switches could be obtained based on the small-signal diagram ⎪
⎪ dt n2 Rb


shown in Fig. 8. For the system of proposed converter, the state ⎪
⎪ dv i i v
⎩C o
= (1 − d1 )
L 1
+ (1 − d2 )
L 2
− .
o
o
variables are controlled by two control variables. The transfer dt n1 n2 R
function matrix can be represented as
G = C (sI − A)−1 B + D Using (30), the small-signal model in this mode can be written
vo vC 2 as follows:
= g11 = G (4, 1) = g21 = G (3, 1)
d1 d1
vo vC 2 A=
= g12 = G (4, 2) = g22 = G (3, 2) (27) ⎡ (1 + n1 D1 ) − (1 − D1 )⎤
d2 d2
0 0
⎢ L1 L1 ⎥
where G(j, k) represents the transfer function of jth state vari- ⎢ ⎥
⎢ −n1 (1 − D2 ) − (1 − D2 )⎥
able to the kth control variable. These transfer functions can be ⎢ 0 0 ⎥
⎢ L2 L2 ⎥
calculated using the computer software such as MATLAB and ⎢ ⎥
⎢ 1 n1 (2 − D1 − D2 ) −1 ⎥
are not presented because of their complexity. In order to design ⎢ ⎥
⎢ 0 ⎥
the closed-loop compensators separately, a decoupling network ⎢ C1 n2 C1 Rb C1 ⎥
⎣ ⎦
is introduced to decouple the interactive control loops [23]. In (1 − D1 ) (1 − D2 ) −1
general derivation of the decoupling network, the state variable 0
n1 Co n2 Co RCo
5058 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 11, NOVEMBER 2013

Fig. 9. Small-signal model with decoupling network and compensators in the


battery manage mode.

⎡  n n (1 − D )  ⎤
1 2 1
+ n2 VC 2 + Vo 0
⎢ (1 + n1 ) (1 − D2 ) ⎥
⎢   ⎥
⎡ ⎤ ⎢ n1 n2 (1 − D1 ) ⎥
îL 1 ⎢ ⎥
⎢0 + n2 VC 2 + Vo ⎥
⎢ îL 2 ⎥ ⎢ (1 + n1 ) (1 − D2 ) ⎥
x=⎣ ⎦ B =⎢ ⎥
v̂C 1 ⎢ −n1 IL 2 −n1 IL 2 ⎥
⎢ ⎥
v̂o ⎢ ⎥ Fig. 10. Three-port converter prototype.
⎢ n2 C1 n2 C1 ⎥
⎣ −IL 1 −IL 2 ⎦ TABLE I
CIRCUIT PARAMETERS
n1 Co n2 Co
⎡ ⎤ ⎡ ⎤
  1 0 0 0 0 0
dˆ1 ⎢0 1 0 0⎥ ⎢ 0 0⎥
u= C=⎣ ⎦D = ⎣ ⎦. (31)
dˆ2 0 0 1 0 0 0
0 0 0 1 0 0

Similarly, the decoupling network can be used in this mode.


The system control diagram with the decoupling network in
battery manage mode is shown in Fig. 9. The transfer functions
for the input and output voltage to duty cycle values can be
extracted from the small-signal model. Therefore, the closed-
loop controllers for OVC loop and BVC loop can be designed
separately
V. EXPERIMENTAL RESULTS
vo vC 1
= g11 = G (4, 1) = g21 = G (3, 1) A 200-W laboratory prototype is built and tested under dif-
d1 d1
vo vC 1 ferent solar irradiation or load demand as shown in Fig. 10.
= g12 = G (4, 2) = g22 = G (3, 2) (32) Furthermore, the transition of the operation modes and the con-
d2 d2
trol strategies are presented. The switches S1 − S4 are imple-
vo (s) g21 mented with one MOSFET IXFH88N30P (Rds(on) = 0.04 Ω,
= g11 − g12
d1 (s) g22 Coss = 950 pF, TO-247,) S5 is implemented with one MOSFET
vC 1 (s) g21 STW13NK100Z (Rds(on) = 0.56 Ω, Coss = 455 pF, TO-247.)
= g22 − g12 . (33) Some other parameters used for the prototype are given in Ta-
d2 (s) g11
ble I. Again, all the control loops are implemented in a single
microcontroller (TMS320F28335).
Using equations (29) and (33), the system compensators could In Fig. 11, the sun radiation is in period 1. For the first 40 s,
be designed with desired bandwidth, phase margin, and steady- there is very little sunlight, so the MPPT is performed. However,
state error. For the proposed converter, an integration unit should once the level is too low or not available, MPPT is then disabled
be incorporated to eliminate the steady-state error of the sys- and the battery will become the only power source to supply the
tem step responses. Although the steady-state error could be load. In Fig. 12(a) and (b), the sun irradiation is in period 2. The
eliminated by adding an integral unit, the bandwidth would be solar port is operated under MPPT and the battery port is dis-
reduced and may lead the system to be unstable. charged to supply part of the load. As the irradiation increases,
To achieve proper phase margin of 60◦ ≤ P.M. ≤ 90◦ and the PV port will generate more power than the battery port. The
enough bandwidth, a lead unit should also be included in ad- increasing sun irradiation reaches period 3 in Fig. 13. The power
dition to the integral unit since the integral unit will lower the generated from the PV port is now larger than the load demand,
cutoff frequency and decrease the phase margin. The bandwidth so the battery port should be charged to store additional power.
of the BVC and SVC could be designed to be about one decade Although the batteries are charged, the charging voltage is not
lower than OVC to achieve tight load regulation. high enough to trigger the BVC loop. Thus, the solar panels still
CHEN et al.: HIGH STEP-UP THREE-PORT DC–DC CONVERTER FOR STAND-ALONE PV/BATTERY POWER SYSTEMS 5059

Fig. 11. Measured waveforms of mode operation in period 1 (R = 3030 Ω, Fig. 13. Measured waveforms of mode operation in period 3 (R = 3030 Ω,
Ch1:V o , Ch2: V b , Ch3: Ib , Ch4: Ipv ). Ch1:V o , Ch2: V b , Ch3: Ib , Ch4: Ipv ).

Fig. 14. Measured waveforms of mode operation in period 4 (R = 3030 Ω,


Ch1:V o , Ch2: V b , Ch3: Ib , Ch4: Ipv ).

work under MPPT. As shown in Fig. 14, the maximum charging


voltage for the batteries is reached in period 4. The BVC loop
is then active to regulate the charging voltage and the MPPT is
disabled.
At the beginning of Fig. 15, the load demand is set as 120 W
(R = 1204 Ω), the solar port is generating its maximum power
and the deficit is provided by the battery port. At the time t ≈
32 s, load demand is decreased to 72 W (R = 2000 Ω), which
is lower than the power generated from the solar panels. The
maximum solar power is still drawn from the panel after the
load change and the batteries are charged by the additional solar
power. It is observed that the current ripple of the battery is larger
at the boundary of charging and discharging operations. When
t ≈ 58 s, the load is switched back to 120 W, so the batteries are
discharged again. It can be observed that the solar port works
under MPPT as long as the battery voltage is not too high. The
Fig. 12. Measured waveforms of mode operation in period 2. (a) Lower solar
irradiation level. (b) Higher solar irradiation level (R = 1204 Ω, Ch1:V o , Ch2: transitions of the battery between charging and discharging are
V b , Ch3: Ib , Ch4: Ipv ). smooth and the operation mode does not need to be changed.
5060 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 11, NOVEMBER 2013

Fig. 15. Measured waveforms of load step response under SVC (Ch1:V o ,
Ch2: Io , Ch3: Ipv , Ch4: Ib ).

It should be noted that even during the load change, MPPT is


achieved and the output voltage is well regulated. This is one
of the important features of three-port converters since MPPT
and load regulation could not be maintained simultaneously for
typical two-port converters [22].
Fig. 16(a) shows mode transition from SVC (mode 1: MPPT,
R = 900 Ω) to BVC (mode 2: Battery voltage regulation, R =
3600 Ω) when the maximum charging voltage is reached. The
PV port is operated under MPPT at the beginning to generate
maximum solar power and the battery is discharged to share part
of the load demand. It is noted that in mode 1, sometimes the
solar power is slightly larger than the load demand; therefore,
the batteries are temporally charged. The battery voltage in this
case is clearly higher than discharging situation. However, the
charging voltage during this short period is not high enough, so
the converter is still operated in mode 1. When a load change
(from 80% to 20%) happened at t ≈ 50 s, the battery is suddenly Fig. 16. Autonomous mode transition. (a) Mode 1 to mode 2. (b) Mode 2 to
mode 1 (Ch1:V o , Ch2: V b , Ch3: Ipv , Ch4: Ipv ).
charged with a large current and the battery voltage is then
increased dramatically. When the charging voltage is higher
than the maximum setting, the operation mode is switched to
mode 2 immediately to regulate the battery voltage and prevent as voltage gain extension cells for high voltage output appli-
overcharging. cations. Two sets of buck–boost type active-clamp circuits are
It can be seen that in mode 2, the solar panel is no longer used to recycle the energy stored in the leakage inductors and im-
operated around the maximum power point but the right side prove the efficiency. The proposed switching strategy only needs
of it. Fig. 16(b) shows the transition from mode 2 to mode 1 to control two duty ratios in different operation modes. The
when the load is suddenly increased. The SVC will take over the experimental results validate the functionality of the proposed
control on the PV port since the maximum setting of the battery converter under different solar irradiation level and load de-
voltage could not be met. Similarly, sometimes the batteries mand. The charging/discharging transitions of the battery could
could be slightly charged according to the intensity of solar be achieved without changing the operation mode; therefore, the
irradiation. Again, no matter what mode is operated for the PV MPPT operation will not be interrupted. In light-load condition,
port, the output voltage will be always regulated at 380 V. once the charging voltage is higher than the preset level, the op-
eration mode will be changed rapidly to protect the battery from
overcharging. The highest converter efficiency is measured as
VI. CONCLUSION AND FUTURE WORK 90.1% at 110 W. The control method of the battery port could be
A high step-up three-port DC–DC converter for stand-alone modified for the grid-connected applications. Discussion from
power systems is proposed to integrate solar and battery power. control viewpoints including moving the effect of RHP-zeros
In the proposed topology, two coupled inductors are employed to particular output, limitations on sensitivity of the system,
CHEN et al.: HIGH STEP-UP THREE-PORT DC–DC CONVERTER FOR STAND-ALONE PV/BATTERY POWER SYSTEMS 5061

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range,” IEEE Trans. Power Electron., vol. 23, no. 2, pp. 771–781, Mar. Yen-Mo Chen (S’12) received the B.S. degree in
2008. electrical engineering from Chung Yuan Christian
[20] C. Zhao, S. D. Round, and J. W. Kolar, “An isolated three-port bidirec- University, Jungli, Taiwan, in 2004, and the M.S. de-
tional DC–DC converter with decoupled power flow management,” IEEE gree in electrical engineering from National Central
Trans. Power Electron., vol. 23, no. 5, pp. 2443–2453, Sep. 2008. University, Jungli, in 2006. He is currently work-
[21] H. Krishnaswami and N. Mohan, “Three-port series resonant DC-DC ing toward the Ph.D. degree at the FREEDM System
converter to interface renewable energy sources with bidirectional load Center, Department of Electrical and Computer En-
and energy storage ports,” IEEE Trans. Power Electron., vol. 24, no. 10, gineering, North Carolina State University, Raleigh,
pp. 2289–2297, Oct. 2009. NC, USA.
[22] H. Al-Atrash, F. Tian, and I. Batarseh, “Tri-modal half-bridge converter His research interests include hybrid renewable
topology for three-port interface,” IEEE Trans. Power Electron., vol. 22, energy systems, power converter design, smart grid
no. 1, pp. 341–345, Jan. 2007. power management, and control systems.
5062 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 11, NOVEMBER 2013

Alex Q. Huang (S’91–M’94–SM’96–F’05) received Xunwei Yu (S’07) received the M.S. degree in elec-
the B.S. degree from Zhejiang University, Hangzhou, trical engineering from the Huazhong University of
China, in 1983, the M.S. degree from the Chengdu Science and Technology, Wuhan, China, in 2007.
Institute of Radio Engineering, Chengdu, China, in He is currently working toward the Ph.D. degree at
1986, and the Ph.D. degree from Cambridge Uni- the FREEDM System Center, Department of Electri-
versity, Cambridge, U.K., in 1992, all in electrical cal and Computer Engineering, North Carolina State
engineering. University, Raleigh, NC, USA.
From 1992 to 1994, he was a Research Fellow at His research interests include the design of power
Magdalene College, Cambridge. From 1994 to 2004, conversion, digital control technique, integration of
he was a Professor in the Bradley Department of distributed renewable energy resources, and micro-
Electrical and Computer Engineering, Virginia Poly- grid system power management.
technic Institute and State University, Blacksburg, VA, USA. Since 2004, he
has been with North Carolina State University (NCSU), Raleigh, NC, USA,
where he is currently the Progress Energy Distinguished Professor of Electrical
and Computer Engineering and directs the National Science Foundation (NSF)
FREEDM Systems Engineering Research Center, NCSU Advanced Transporta-
tion Energy Center, and NCSU Semiconductor Power Electronics Center. Since
1983, he has been involved in the development of modern power semiconduc-
tor devices and power integrated circuits. He fabricated the first insulated gate
bipolar transistor power device in China in 1985. He is the inventor and key de-
veloper of the emitter turnoff thyristor technology. He has published more than
200 papers in international conferences and journals, and has 14 U.S. patents.
His current research interests include utility power electronics, power manage-
ment microsystems, and power semiconductor devices.
Dr. Huang is the recipient of the NSF CAREER Award and the prestigious
R&D 100 Award.

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