CLIENT CONSULTANT CONTRACTOR

EMP-TR-0163: CONSTRUCT, COMPLETE AND MAINTAIN, IN DEFECTS LIA

PERIOD, THE CHILLED WATER PIPING NETWORK AT BLUEWATERS IS
DISTRICT COOLING PROJECT

TBA
ITP for Pipe Line Hydrotesting

INSPECTION AND TEST PLAN

Inspection
REFERENCE
& Test DESCRIPTION Inspection Requirements ACCEPTANCE CRITERIA
Code DOCUMENT

1 Submittals

1.1 Approval of Method Statement Approved Drawings Internal Review of Document before Submission Approved by Company

2 Air Blowing

1 Hrs Pnematic :leak Tightness Hold

Pneumatic Testing ,Air Blowing & Purging Pre Commissioning Checklist
Approved Drawings @ 1.5 bar
2.1 Chamber Inspection Checklist
Approved method Statement 0% DEW Point in all Lines
Pipe Line Completed ,Valve Installed, Bolt Tighten
No Leaks

3 Water Filling

Sweet water
sweet water Ensure all high point air
Approved Drawings Flow Meter reading
3.1 Filing of water in to the Pipe Line vents are open and all low points
Approved method Statement Allow the pressure to stabilize and carry
drains are closed.
out a visual inspection of all joints.

Air relased from the Line Ensure all

Approved Drawings
3.2 Water Filling and Venting G Venting of whole line high point air vents are open and all
Approved method Statement
low points drains are closed.

4 HydroTest

MSP051-PRC-002-PLN-001 1st Issue Dated 16/06/2013

 CLIENT CONSULTANT CONTRACTOR
EMP-TR-0163: CONSTRUCT, COMPLETE AND MAINTAIN, IN DEFECTS LIA
PERIOD, THE CHILLED WATER PIPING NETWORK AT BLUEWATERS IS
DISTRICT COOLING PROJECT

TBA
ITP for Pipe Line Hydrotesting

INSPECTION AND TEST PLAN

Inspection
REFERENCE
& Test DESCRIPTION Inspection Requirements ACCEPTANCE CRITERIA
Code DOCUMENT

10 Bar Visual inspection shall occur

Approved Drawings
4.1 Pressurizing the Line on all pipe joints to ensure no
Approved method Statement 1.5 times of working Pressure
leakage

No Leaks and Pressure Drop

Approved Drawings
4.2 Hydro test 1.5 times of working Pressure -10 Bar Visual inspection shall occur on all
Approved Method Statement
pipe joints to ensure no leakage

5 Close out of ITP

All test code inspection & testing

5.1 ITP close out Registers Internal Review of Document before Submission
completed as per defined frequency

W - Witness: notified of the time & place of inspection or test and attend or witness the activity
H - Hold Point: notified of the time & place of inspection or test in order to inspect the activity
R- Review: review relevant documents and quality records
DEFINITIONS
A- Approval: relevant documents or test results shall be approved
I - Inspection: Inspect the activity
M- Monitoring: visit any work to inspect the activity during the process

Prepared by Arvind Pai, QA/QC Engineer

MSP051-PRC-002-PLN-001 1st Issue Dated 16/06/2013

 COMPLETE AND MAINTAIN, IN DEFECTS LIABILITY Doc.No: 1396-ITP-010
ATER PIPING NETWORK AT BLUEWATERS ISLAND
TRICT COOLING PROJECT
Revision : 00
or Pipe Line Hydrotesting Pages : 3

CTION AND TEST PLAN Title: Pipeline Hydrotesting

FREQUENCY OF INSP. / VERIFYING Overseas Overseas

Consultant EMPOWER
TEST DOCUMENT AST S/C AST

Once before the work starts and Approved Method Statement

H H R&A R&A
revisions if required Method Statement register

Whole Line Pneumatic Test report NA H I&A I&A

Whole Line Approved Request for H H I&A A

Inspection

All Vent Chambers Physical Inspection H H W&A A

MSP051-PRC-002-PLN-001 1st Issue Dated 16/06/2013

 COMPLETE AND MAINTAIN, IN DEFECTS LIABILITY Doc.No: 1396-ITP-010
ATER PIPING NETWORK AT BLUEWATERS ISLAND
TRICT COOLING PROJECT
Revision : 00
or Pipe Line Hydrotesting Pages : 3

CTION AND TEST PLAN Title: Pipeline Hydrotesting

FREQUENCY OF INSP. / VERIFYING Overseas Overseas

Consultant EMPOWER
TEST DOCUMENT AST S/C AST

Pressure test Chart

Whole Line H H I&A I&A
Pressure Test report

Pressure test Chart

Whole Line H H I&A I&A
Pressure Test report

Check sheets &

Each code to verify H H R&A R&A
Registers/Reports

Approved BY

MSP051-PRC-002-PLN-001 1st Issue Dated 16/06/2013

 HYDROTESTING - CHECKLIST

EMP-TR-0163: CONSTRUCT, COMPLETE AND MAINTAIN, IN DEFECTS LIABILITY PERIOD, THE CHILLED
Project Name: WATER PIPING NETWORK AT BLUEWATERS ISLAND DISTRICT COOLING PROJECT ITR No.:

Consultant Ref. ITP: 1396-ITP-010

Client: ITP Test Code:

Main Contractor Date:

Sub Contractor:
Location:
Inspection Party
Item
Main Activity Acceptance Criteria AST - AST - Remarks
No. AST -QA/QC Consultant EMPOWER
Foreman Engineer

Ensure that the material inward

inspection is completed and approved for
1.0 Approved Material inward
Pipes and Fittings ( free issued by
inspection
Empower) .

2.0 Ensure Approved Shop drawing is used. Approved Shop drawing

Is Method Statement / ITP / Risk

Approved Submittals
3.0 Assessment approved and being followed
Briefing Card
and briefed.

Ensure Pnuematic test caried out and No pressure drop /Leaks in

4.0
Approved the Pipeline

Ensure Only Sweet water is Filled in the

5.0 DEWA Drinking Water
pipeline

Visual inspection of Water

6.0 Ensure Water is Fully Filled in the Line
overflow on Open Vents

Visual inspection of Water

7.0 Ensure all air enterapments Relased overflow without air onOpen
Vents

Allow the pressure to

The system pressure shall be increased stabilize and carry
8.0
initially to 5 bar out a visual inspection of all
joints.

Carry
Continue to increase pressure slowly by 2
9.0 out a visual inspection of all
bar at every 30 minutes.
joints.No leaks

Ensure the pressure reached for Monitor Pressure gauge

10.0
HydroTesting reading every half an hour

Monitor Pressure gauge

11.0 Pressure hold for Six hours
reading every half an hour

12.0 Pressure Reading for Six Hours No Pressure Drop

Ensure Hydrotest Completed and Signed

13.0 Accepted HydroTest report
by Client/Consultant

14.0 Release for Flushing . Accepted HydroTest report

Overseas AST Engineer/Foreman Overseas AST QA/QC Engineer Consultant EMPOWER

Name & Signature Name & Signature Name & Signature Name & Signature

1396-ITP010-FORM/01