Diaphragm Dosing Pumps

M 226
Operating Manual

1 1.5/226-00/05.03E
CONTENTS PAGE
1. Of General Interest 3
1.1 General Notice 3
1.2 Safety Instructions 3
2. Construction and Function 3
2.1 Functioning 3
2.2 Construction of the Dosing Pump 3
3. Technical Data 4
4. Operative Range and Dosing Media 5
4.1 Chemical Resistance of the Parts
in Contact with Media 5
4.2 Temperature of Dosing Media 5
4.3 Maximum Permissible Dynamic Viscosity
of the Dosing Medium 5
4.4 Transport and Storing 5
5. Mounting and Installation 6
5.1 Installation Site 6
5.2 Important Information on Mounting
and Installation 6
5.2.1 Suction Height and Dimension
of Suction Lines 6
5.2.2 Mounting the Dosing Pump 6
5.2.3 Connection of Suction
and Pressure Lines 6
5.2.4 Examples for Installations 7
5.3 Electric Connection 8
6. Commissioning 9
6.1 Mechanical Adjustment of the Dosing Output 9
6.2 Resetting the Stroke Adjustment 9
6.3 Dosing Curves 10
6.4 Possible Failures and How To Correct Them 13
7. Maintenance and Repair 14
7.1 Disassembling and Cleaning the
Suction and Pressure Valves 14
7.2 Exchanging the Diaphragm 14
7.3 Gear Grease 14
8. Sectional Drawing, Parts List 15
and Spare Parts Sets

2 1.5/226-00/05.03E
1. Of General Interest 2. Construction and Function

1.1 General Notice 2.1 Functioning

This Technical Information contains instructions for the
mounting, installation, commissioning, as well as attend-
ance and maintenance of the dosing pumps described in
this manual.
For reasons of clarity, however, this document takes into
consideration neither complete details concerning each
variant nor every conceivable case of installation and
operation.
If you require further information or if any problems arise
which are not reflected in detail in this manual, contact
ALLDOS directly for the information needed.
Diaphragm dosing pumps of the series M 226 Primus are
reciprocating displacement pumps driven by an electric motor
and equipped with mechanical diaphragm control.
The rotational energy of the drive motor is transformed via the
worm gear and the eccentric into the suction and dosing stroke
of the diaphragm.
The diaphragm tappet driven by the eccentric effects the dosing
stroke and the spring the suction stroke.
The dosing output can be regulated linearly in the ratio 1:10 by
mechanical variation of the stroke length only during operation
of the dosing pump with the stroke adjustment knob and adjust-
ing spindle.

Furthermore we point out that the warranty in accordance 2.2 Construction of the Dosing Pump
with our general terms of sale and delivery shall only be
valid, if the mounting and installation is implemented ex-
clusively by an authorized personnel with appropriate 1

qualification.
7 4 3 2
The safety instructions and recommendations given in this
Technical Information have strictly to be observed.

1.2 Safety Instructions

The safety instructions WARNING, CAUTION and NOTE 8
employed in this technical manual have the following meaning:
5
WARNING This heading is used, if inexact observance or 6
non-observance of operating instructions,
work instructions, the stipulated sequence of
work and suchlike can result in injuries or ac- Figure 1 Construction of the dosing pump M 226
cidents.
1 Motor 5 Dosing head
CAUTION This heading is used, if inexact observance or 2 Gears 6 Suction valve
non-observance of operating instructions, 3 Eccentric 7 Pressure valve
work instructions, the stipulated sequence of 4 Dosing diaphragm 8 Stroke adjustment knob
work and suchlike can result in damage to the
dosing pump.

NOTE This heading is used, if the user’s attention is

to be drawn to an exceptional feature.

3 1.5/226-00/05.03E
3. Technical Data Drive Data
Three-phase a. c. motors
Performance Characteristics ● 220-240 / 380-420 V (50 / 60 Hz) ✳ 440-480 V (60 Hz)
Order no. head Vstroke 50 Hz 60 Hz 100 Hz*
IP 55 / F ✳ 0.18 kW ✳ IN1.05 A / 0.59 A ✳ head sizes 1-3
single double size cm3 l/h bar** s/min l/h USg/h psi**bar**s/min l/h USg/h psi**bar** s/min ● 220-240 / 380-420 V (50 / 60 Hz) ✳ 440-480 V (60 Hz)
IP 65 / F ✳ 0.18 kW ✳ IN 1.05 A / 0.59 A ✳ head sizes 1-3
226-40 226-40/2 1 22 40 10 36 48 12.7 10 145 43 80 21.1 10 145 72
226-65 226-65/2 2 33 65 6 36 78 20.6 6 87 43 130 34.3 6 87 72 ● 255 / 440 V ✳ 50 Hz
226-100 226-100/2 3 53 100 3.5 36 120 31.7 3.5 51 43 200 52.8 3.5 51 72 IP 65 / F ✳ 0.18 kW ✳ IN 0.97 A / 0.56 A ✳ head sizes 1-3
226-67 226-67/2 1 22 67 10 57 80 20.1 10 145 68 134 35.4 10 145 114
● 127 / 220 V ✳ 50 Hz
226-105 226-105/2 2 33 105 6 57 126 33.3 6 87 68 210 55.4 6 87 114
226-165 226-165/2 3 53 165 3.5 57 198 51.5 3.5 51 68 230 60.7 3.5 51 114
IP 65 / F ✳ 0.18 kW ✳ IN 1.83 A / 1.06 A ✳ head sizes 1-3
226-80 226-80/2 1 22 80 10 72 96 25.3 10 145 86 160 42.2 10 145 144 ● 127 / 220 V ✳ 60 Hz
226-130 226-130/2 2 33 130 6 72 156 41.2 6 87 86 260 68.6 6 87 144 IP 65 / F ✳ 0.18 kW ✳ IN 1.94 A / 1.12 A ✳ head sizes 1-3
226-200 226-200/2 3 53 200 3.5 72 240 63.4 3.5 51 86 400 105.6 3.5 51 144
● 220-240 / 380-420 V (50 / 60 Hz) ✳ 440-480 V (60 Hz)
226-132 226-132/2 1 22 132 10 120 160 42.2 8 116 144 -- -- -- -- --
226-210 226-210 2 33 210 6 120 250 66.0 6 87 144 -- -- -- -- --
IP 55 / F ✳ 0.37 kW ✳ IN 1.8 A / 1.04 A ✳ head sizes 4 and 5
226-330 226-330/2 3 53 330 3.5 120 400 105.6 3.5 51 144 -- -- -- -- -- ● 255 / 440 V ✳ 50 Hz
226-160 226-160-2 1 22 160 8 144 -- -- -- -- -- -- -- -- -- -- IP 65 / F ✳ 0.37 kW ✳ IN 1.64 A / 0.95 A ✳ head sizes 4 and 5
226-250 226-250/2 2 33 250 6 144 -- -- -- -- -- -- -- -- -- --
226-400 226-400/2 3 53 400 3.5 144 -- -- -- -- -- -- -- -- -- -- ● 127 / 220 V ✳ 50 Hz
226-510 226-510/2 4 73 510 3.5 116 610 162 3.5 51 140 -- -- -- -- -- IP 65 / F ✳ 0.37 kW ✳ IN 3.3 A / 1.9 A ✳ head sizes 4 and 5
226-630 226-630/2 4 73 630 3.5 144 -- -- -- -- -- 630 166.3 3.5 51 144 ● 127 / 220 V ✳ 60 Hz
226-720 226-720/2 5 66 720 3 183 -- -- -- -- -- 720 190.1 3 43.5 183
IP 65 / F ✳ 0.37 kW ✳ IN 6.2 A / 3.6 A ✳ head sizes 4 and 5
* together with frequency converter Rotatron 326, ** max. counterpressure
Three-phase a. c. motors in EEx e II T4
☞ The indicated maximum output in litres refers to the dos- ● 220 / 380 V ✳ 50 Hz
ing medium water, maximum operating pressure of the IP 65 / F ✳ 0.18 kW ✳ IN 1.05 A / 0.59 A ✳ head sizes 1-3
pump, operation at 400 V, three-phase a. c. motor and ● 240 / 415 V ✳ 50 Hz
dosage with supply h = 0.5 m w. c. IP 65 / F ✳ 0.18 kW ✳ IN 0.98 A / 0.56 A ✳ head sizes 1-3
Please double the capacity for double pumps. ● 240 / 415 V ✳ 60 Hz
The pressure data refer to the pressure valve of the IP 65 / F ✳ 0.18 kW ✳ IN 1,03 A / 0.59 A ✳ head sizes 1-3
pump. Pressure losses up to the injection point
inclusively are not taken into account. ● 255 / 440 V ✳ 60 Hz
IP 65 / F ✳ 0.18 kW ✳ IN 0.97 A / 0.56 A ✳ head sizes 1-3
● 220 / 380 V ✳ 50 Hz
Accuracy* IP 65 / F ✳ 0.37 kW ✳ IN 1.8 A / 1.04 A ✳ head sizes 4 and 5
Dosing flow fluctuations < ± 1.5 %, control range 1:10 ● 240 / 415 V ✳ 60 Hz
Deviation of linearity ± 4 % at upper limit of the pump IP 65 / F ✳ 0.37 kW ✳ IN 3.3 A / 1.91 A ✳ head sizes 4 and 5
within control range 1:5,
direction of adjustment from Three-phase a. c. motor with PTC-resistor for
max. stroke to min. stroke frequency control
* According to ALLDOS company standard no. 0010/0011 ● 220-240 / 380-420 V (50 / 60 Hz) ✳ 440-480 V (60 Hz)
and dosing medium water. IP 65 / F ✳ 0.37 kW ✳ IN 1.84 A / 1.06 A ✳ head sizes 1-3
● 220-240 / 380-420 V (50 / 60 Hz) ✳ 440-480 V (60 Hz)
☞ Suction heights see paragraph 5.2.1 IP 65 / F ✳ 0.55 kW ✳ IN 2.4 / 1.4 A ✳ head sizes 4 and 5

Single-phase a. c. motors (head sizes 1-3)

Materials
● 230 V ✳ 50 Hz
Material pairs of the parts in contact with media IP 54 / F ✳ 0.18 kW ✳ IN 2.1 A
Dosing head Diaphragm Gasket Valve seat Valve ball ● 110 V ✳ 60 Hz
IP 54 / F ✳ 0.18 kW ✳ IN 3.6 A
PP PTFE / NBR Viton PTFE glass
PVDF PTFE / NBR Viton PTFE PTFE Permissible variation of mains voltage with
PVC PTFE / NBR Viton PTFE glass
PVC PTFE / NBR Hypalon PTFE glass ● 230 / 400 V ☞ + 6 % / - 10 %
1.4571 PTFE / NBR Viton 1.4581 1.4401 ● 220 / 380 V ☞ ± 10 %
● 240 / 415 V ☞ ± 6 %
Pump enclosure AL 226 ● 110 V ☞ ± 10 %
Adjustment knob ABS
☞ Nominal current data for multirange voltage refer
to 50 Hz

4 1.5/226-00/05.03E
Further Technical Data 4. Operative Range and Dosing Media
●ÿPump protection IP 55 and IP 65
(IP 54 with single-phase motors) The diaphragm dosing pump series M 226 is suitable for dosing
(motor protection ☞ page 4) liquid, non-abrasive and non-inflammable media strictly comply-
● Dosing head DN 20 (head sizes 1-3) ing with the following instructions.
connections DN 32 (head sizes 4 and 5)
● Colour RAL 6017 / May green
4.1 Chemical Resistance of the Parts in Contact
● Weight with dosing head of plastics with Media, depending on type of medium,
single pump: 15.5 - 16.5 kg medium temperature and operating pressure
double pump: 20 - 22 kg
About this see list of chemical resistance for ALLDOS dosing
with dosing head of 1.4571
pumps. On request ALLDOS will also give concrete information
single pump: 20.5 - 23 kg
after having been advised of the type of dosing medium, me-
double pump: 25 - 27 kg dium temperature and operating pressure.
● Noise level 68 dB ± 5
testing according to DIN 45635-01-KL3
4.2 Temperature of Dosing Media
● Permissible ambient temperature 0 °C to + 40 °C
● Permissible storing temperature - 20 °C to + 70 °C Admissible medium temperature depending on the material of
the dosing head:
● Admissible humidity 80 %
● - 10 °C to + 70 °C with PVDF and 1.4571
● 0 °C to + 40 °C with PP and PVC
Dimensioned Drawing
CAUTION Observe freezing and boiling point of the
medium.

h d
4.3 Maximum Permissible Dynamic Viscosity
a of the Dosing Medium
Dosing Strokes Viscosity Suction height
pump s/min mPa s m w. c.
n

226-40 36 800 1
b
226-65 36 600 1
226-100 36 500 0
e

g 226-67 57 700 1
l
226-105 57 500 1
m Ø 8mm f c 226-165 57 400 0
k i k

226-80 72 600 1
226-130 72 400 0
226-200 72 300 0
226-132 120 400 1
head measurements in mm 226-210 120 200 0
size a* b c d* e f g h i k l m n 226-330 120 100 0
1 366 372 136 222 178 140 123 440 208 80 ca. 202 34 R 1¼" 226-160 144 200 0
226-250 144 150 0
2 368 372 136 222 188 140 123 444 208 80 ca. 202 29 R 1¼"
226-400 144 100 0
3 373 372 136 222 208 140 123 453 208 83 ca. 202 19 R 1¼"
226-510 116 100 0
4 and 5 395 390 136 222 240 140 123 498 208 92 ca. 202 3 R 2" 226-630 144 50 0
226-720 183 10 0
* total width with a motor BG 71
measurements e and m without connections
NOTE The indicated values are guide values and
refer to newtonian liquids at a medium tem-
perature of 20 °C.
Liquids which tend to outgassing or become
more viscous with increasing flow rate have
to be calculated separately.

4.4 Transport and Storing

Observe the maximum permissible storing temperature. Take
heed of upright position of the dosing pump when storing it, so
that gear grease can not leak out.

5 1.5/226-00/05.03E
5. Mounting and Installation NOTE When installing the suction line observe that
the indicated maximum length of the suction
line does not exceed the stipulated suction
5.1 Installation Site height.
The permissible ambient temperature limits (0 °C to + 40 °C)
All data indicated above refer to non-outgassing and
must not be exceeded at the installation site.
non-abrasive media with a viscosity similar to water,
The humidity, as well, must not surpass the admissible maxi-
medium temperature 20 °C, at a 100 % stroke and a back
mum.
pressure of 1,5 - 3 bar.

5.2 Important Information on Mounting and ☞ Particulars about viscous media (max. 800 mPa s)
Installation see paragraph 4.3

5.2.1 Suction Height and Dimension of Suction Lines 5.2.2 Mounting the Dosing Pump
The suction height and intake height for the different variants ● The dosing pump is to be mounted horizontally with
are indicated in the subsequent table and are defined as fol- 4 screws M 8 on the receptacle or on a console.
lows:
5.2.3 Connection of Suction and Pressure Lines
● Suction height = Dosing head and suction line deaera-
ted (valid for continuous operation) ● DN 20 (R 1¼ ") connections:
● Intake height = Suction line not filled, but dosing PVC-tube 12/ 20 (or 19 / 27 for 226-400)
head and valves moistened PVC-or PP-pipe 25 x 1,9
(for the commissioning). PVDF-pipe 25 x 1,9
Steel pipe R 3/4 "
Type 50 Hz 60 Hz Maximum
Suction Intake Suction Intake length of the ● DN 32 (R 2") connections (226-510 to 226-720):
height* height height* height suction line PVC-tube 32 / 45
PVC-or PP-pipe 40 x 3
226-40 3m 1m 2.5 m 1m 7m PVDF-pipe 40 x 2,4
226-65 3m 1.2 m 2.5 m 1.2 m 6m Steel Pipe R 1¼"
226-100 2m 1.5 m 1.7 m 1.5 m 7m
226-67 3m 1m 2.5 m 1m 4m NOTE The flow area of the lines, connecting ele-
226-105 3m 1.2 m 2.5 m 1.2 m 4m ments and fittings should not be less than the
226-165 2m 1.5 m 1.7 m 1.5 m 3m nominal sizes stipulated above.
If necessary, it is advisable to employ pipe
226-80 3m 1m 2.5 m 1m 4m bends instead of elbows.
226-130 3m 1.2 m 2.5 m 1.2 m 4m
226-200 2m 1.5 m 1.7 m 1.5 m 3m NOTE When using the dosing pump for the
226-132 3m 1m 2.5 m 1m 4m dosage of aggressive or dangerous media,
226-210 2m 1.2 m 1.7 m 1.2 m 3m we recommend the installation of a three-way
226-330 2m 1.5 m 1.7 m 1.5 m 3m valve immediately behind the pressure valve
for deaerating the dosing head with
226-160 3m 1m 2.5 m - 4m recirculation of the dosing medium
226-250 2m 1.2 m - - 3m into the receptacle.
226-400 1m 1m - - 2m
226-510 1,2 m 1m 1m 0.8 2m Figure 3 depicts an example for both a tube connection (DN
226-630 1m 0.8 m - - 1.5 m 20) and a pipe connection (DN 20 and DN 32).
226-720 0,5 m 0.5 m - - 1m
* Suction height valid with standard nominal diameter
The suction height can be set to 3 m w.c. by building in a reinforced
piston spring (part no. 10.3621-400).

Conditions: - media similar to water

- dyn. viscosity η < 10 mPa s
- density < 1,1 kg/dm2
- suction line with foot valve, length 3 m,
without curves or elbows
- inside diameter of the suction line DN 32

For media with higher viscosity (up to 100 cP) a suction line with Pipe connection Tube connection
DN 40 must be used.
The maximum back pressure is the same as written in the Technical
Information and must not be exceeded. By using the reinforced
piston spring the noise level rises to about 70±5 dB(A).

Figure 3 Connection of suction and pressure line

6 1.5/226-00/05.03E
5.2.4. Examples for Installations
NOTE The following examples for installations and
Non-return valve
applications are of functional character.
Ball valve
They give a survey of correct kinds of installa-
tion and present those which should be
avoided to ensure proper function of the dos-
ing pump.
Special measures and protective equipment
for the dosage of hazardous or ecologically
Figure 4
harmful chemicals are not dealt with in this
manual and have to be taken into account for
relevant cases of application complying with
legal regulations.

● For simple deaeration of the dosing pump install a ball

Overflow valve Injection unit
valve with bypass to the dosing receptacle immediately
behind the pressure valve.
In case of long pressure lines fit a non-return valve into
the dosing line.
☞ Figure 4

● Installation on the receptacle only for the dosing of

non-outgassing media and media with a viscosity similar
to water. Suction line with filter
☞ Figure 5

NOTE When dosing media which tend to sedimenta-

tion, observe that the suction valve of the suc-
tion line remains several centimetres above
the bottom of the receptacle. Figure 5

● Dosing with supply line requisite for outgassing and vis-

cous media (viscosity data see paragraph 4.3). Overflow valve
☞ Figure 6
Injection unit
CAUTION To protect the dosing pump and the pressure
line against excessive development of pres-
sure, an overflow valve is to be fitted in the
dosing line. This is especially important for
the dosing pumps with head size 1 or 2.
Filter
● With open outflow of the dosing medium a pressure re-
tention valve has to be installed directly in front of the
outlet.
☞ Figure 7 Figure 6

A general rule is:

A positive difference of pressure of at least 1 bar has to Pressure
exist between the back pressure at the injection point retention valve
and the pressure of the dosing medium at the suction
valve of the dosing pump.
If this cannot be guaranteed a pressure retention valve
has to be arranged in the dosing line.

Figure 7

7 1.5/226-00/05.03E
● When dosing in vacuum, it is necessary to provide the
dosing line with a pressure retention valve.
The installation of e. g. a solenoid valve can prevent the Solenoid valve
dosing medium from leaking out when the dosing pump
is in off position. Pressure retention valve
☞ Figure 8

NOTE The pressure retention valves do not close

to 100 %.

● Avoid the siphon effect by installing a pressure retention

valve in the dosing line and, if necessary, by a solenoid
valve in the suction line.
☞ Figure 9 and Figure 10

● Absolutely avoid long and tangled suction lines;

keep the suction line as short as possible.
☞ Figure 11
Figure 8
l Always lay the suction line rising to the suction valve of
the dosing pump. Avoid loops which cause air bubbles.
☞ Figure 12

l The dimensioning of the suction lines should exclude the

possibility of cavitation. They should be kept as short as
possible.
In dosing systems that require a long suction line, pro-
vide a properly dimensioned pulsation damper directly in
front of the suction valve of the dosing pump.
☞ Figure 13
Solenoid valve

5.3 Electric Connection

The motor is to be connected to the mains complying with local
regulation for electric installations (the terminal connection dia-
Figure 9 Figure 10
gram is imprinted in the cover of the terminal box).
Observe the sense of rotation!
To protect the motor Install a motor protecting switch.

☞ Nominal current data see

motor type plate and page 4

Figure 11 Figure 12

Pulsation damper

Figure 13

8 1.5/226-00/05.03E
6. Commissioning
Having terminated and checked the installation (see paragraph
5) deaerate the dosing pump as described subsequently and
commission it:
● Open the shut-off valves (if installed) both at the suction
and delivery side.
● As the dosing pump has to work without back pressure
for the deaeration of the dosing head, open the
deaeration valve of the dosing line.
If the dosing pump is not equipped with a deaeration fa-
cility, remove pressure on the delivery side so that the
medium is able to issue without back pressure.
6.2 Resetting the Stroke Adjustment
The zero point (no dosing) of the dosing pump is adjusted in the
works at a back pressure of 3 bar (see dosing curves).
If the operational back pressure at the injection point is consid-
erably above or below this value, it is advisable to readjust the
zero point to obtain more precise values of the dosing output.
For this purpose install a graduated water gauge tube at the
suction side (see figure 14). Alternatively insert the suction line
into a graduated measuring jug.

● Switch on the dosing pump.

Then adjust the dosing output of the pump at the stroke
adjustment knob to 100 %.

● Keep the dosing pump in operation until bubble-free

medium comes out of the dosing line and finally close
the deaeration valve.

● The dosing pump is ready for operation.

6.1 Mechanical Adjustment of the Dosing Output

The dosing output may be adjusted only during operation of
the dosing pump by means of the stroke adjustment knob in % Figure 14 Resetting the zero point
of the maximum dosing flow of the pump in the ratio 1:10.
The items indicated below refer to the sectional drawing on
CAUTION Do not adjust the dosing pump at rest! page 15.

● Start the dosing pump, adjust the dosing flow to 15 %.

● Turn the adjustment knob (13) slowly clockwise until the

dosage stops in the measuring jug or tube.

● Remove the plug (14) with a small screw driver without

changing the position of the adjustment knob, unscrew
the cheese head screw (16) and pull off the adjustment
knob.

● Fit the adjustment knob on the adjusting spindle so that

the zero line on the scale and the mark on the adjust-
ment knob coincide.

● Screw in the cheese head screw (do not forget the

washer)

9 1.5/226-00/05.03E
6.3 Dosing Curves Dosing flow [l/h]
100
The dosing curves depicted on this page are computer trend
curves. They refer to: 90 Type 226-80
80
● the dosing medium water,
● ALLDOS suction line with foot valve, supply 0.5 m w. c. 70
● zero point of the dosing pump at a back pressure of 3 bar
60
● mains frequency 50 Hz
50

40
Dosing flow [l/h] 30
50
20
Type 226-40 1,5 bar
40 3 bar
10
10 bar
0
30
0 10 20 30 40 50 60 70 80 90 100
Stroke length h (%)
20

10 1,5 bar Dosing flow [l/h]

3 bar 110
10 bar 100 Type 226-100
0
90
0 10 20 30 40 50 60 70 80 90 100
Stroke length h (%) 80

70

Dosing flow [l/h] 60

70
50
Type 226-65
60 40

50 30

20 1,5 bar
40
3 bar
10
30 3,5 bar
0
20 0 10 20 30 40 50 60 70 80 90 100
1,5 bar Stroke length h (%)
10 3 bar
6 bar
0
0 10 20 30 40 50 60 70 80 90 100 Dosing flow [l/h]
120
Stroke length h (%) 110 Type 226-105
100
Dosing flow [l/h] 90
80
80
70 Type 226-67 70
60 60
50 50
40
40
30
30
20 1,5 bar
20 3 bar
1,5 bar 10 6 bar
10 3 bar 0
10 bar
0 0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 100 Stroke length h (%)
Stroke length h (%)

10 1.5/226-00/05.03E
 Dosing flow [l/h] Dosing flow [l/h]
140 200
130 Type 226-130 Type 226-165
180
120
110 160
100
140
90
80 120
70 100
60
50 80
40 60
30
1,5 bar 40
20 1,5 bar
3 bar
10 6 bar 20 3 bar
3,5 bar
0
0
0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 100
Stroke length h (%)
Stroke length h (%)

Dosing flow [l/h] Dosing flow [l/h]

160 220
150
Type 226-132 200 Type 226-200
140
130 180
120 160
110
100 140
90 120
80
100
70
60 80
50
60
40
30 1,5 bar 40 1,5 bar
20 3 bar 20 3 bar
10 10 bar 3,5 bar
0 0

0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100

Stroke length h (%) Stroke length h (%)

Dosing flow [l/h] Dosing flow [l/h]

180 260

Type 226-160 240 Type 226-210

160
220
140 200
180
120
160
100 140
120
80
100

60 80
60
40 1,5 bar
40
1,5 bar 3 bar
20 6 bar
20 3 bar
8 bar 0
0
0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 100
Stroke length h (%)
Stroke length h (%)

11 1.5/226-00/05.03E
 Dosing flow [l/h] Dosing flow [l/h]
300 700
Type 226-250 Type 226-630
250 600

200 500

400
150

300
100

200
50 1,5 bar
3 bar
100 3,5 bar
6 bar
1,5 bar
0
0 10 20 30 40 50 60 70 80 90 100 0
Stroke length h (%) 0 10 20 30 40 50 60 70 80 90 100
Stroke length h (%)
Dosing flow [l/h]
Dosing flow [l/h]
360 600

Type 226-330 Type 226-510

320
500
280

240 400

200
300
160

120 200

80
1,5 bar 100
3 bar 3,5 bar
40 1,5 bar
3,5 bar
0 0
0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 100
Stroke length h (%) Stroke length h (%)

Dosing flow [l/h] Dosing flow [l/h]

440 800

400 Type 226-400 Type 226-720

700
360

320 600

280
500
240

200 400

160 300
120
200
80 1,5 bar
40 3 bar 3 bar
100 1,5 bar
3,5 bar
0
0 10 20 30 40 50 60 70 80 90 100 0
0 10 20 30 40 50 60 70 80 90 100
Stroke length h (%)
Stroke length h (%)

12 1.5/226-00/05.03E
6.4 Possible Failures and How To Correct Them
Failure
Dosing pump does not run
Dosing pump does not suck in
Dosing pump does not dose
Dosing output of the pump
inaccurate
Cause
● Not connected to mains
● Wrong mains voltage
● Electrical failure
● Leaky suction line
● Cross-section of the suction line
too narrow or too long
● Clogged suction line
● Foot valve covered by sediment
● Buckled suction line
● Crystalline deposits
in the valves
● Dosing head not deaerated
● Diaphragm broken or
diaphragm tappet torn out
● Air in the suction line and
dosing head
● Stroke adjustment set to zero
● Medium too viscous or
density too high
● Crystalline deposits
in the valves
● Valves not correctly assembled
● Injection point blocked
● Inexpert installation of
lines and peripheral equipment
● Dosing head not completely
deaerated
● Outgassing medium
● Valves partially soiled
or incrusted
● Zero point misadjusted
● Fluctuations of back pressure
● Fluctuations of suction height
● Siphon effect (admission pressure
higher than back pressure)
● Leaky or porous suction line
or pressure line
● Parts in contact with media
not resistant
● Dosing diaphragm worn out
(incipient tears)
● Fluctuations of mains voltage
● Changing dosing medium
(density, viscosity)
13
Correction
☞ Connect the mains plug or start the dosing pump
☞ Replace the dosing pump
☞ Return the dosing pump to the works for repair
☞ Exchange or seal the suction line
☞ Check with specification of ALLDOS
☞ Rinse or replace the suction line
☞ Suspend the suction line at a higher position
☞ Lay the suction line correctly,
check for damage
☞ Clean the valves
☞ Deaerate the suction line and dosing head
☞ Exchange the diaphragm
☞ Deaerate suction line and dosing head
☞ Set the adjustment knob to the required value,
possibly readjust the zero point
☞ Check the installation
☞ Clean the valves
☞ Assemble the valve inside parts in the right order
and check or possibly correct the flow direction
☞ Check and possibly correct the flow direction,
or remove the occlusion
☞ Check for perviousness and correct installation
☞ Repeat the deaeration
☞ Correct installation
☞ Clean the valves
☞ Readjust the zero point to the existing
back pressure
☞ Application of a pulsation damper and
of a pressure retention valve
☞ Keep the suction level constant
☞ Install a pressure retention valve
☞ Replace the suction line or pressure line
☞ Replace with resistant materials
☞ Replace the diaphragm, also observe
maintenance instructions
☞ Reduce the back pressure of the pump
☞ Examine the concentration,
possibly use an agitator
1.5/226-00/05.03E
7. Maintenance and Repair 7.2 Exchanging the Diaphragm
The items indicated below refer to the sectional drawing on
The most important prerequisite for correct functioning and ac- page 15.
curate operation of the dosing pump is the perfect condition of
suction and pressure valves, gaskets and diaphragm. ● Set the adjustment knob (13) to 100 %.

The suction and pressure valves should be checked and
cleaned in regular intervals and the sealing parts (O-ring, valve
ball and valve seat) be replaced with new ones, if necessary.
The foot valve of the suction line should be checked and
cleaned as well and if necessary be provided with new sealing
parts.
The maintenance intervals depend on the type of dosing
medium (tendency to crystallization and sedimentation).
We recommend to replace the dosing diaphragm, valves,
o-rings, valve ball and valve seats either after 2000 operat-
ing hours or annually.
We strongly advise stocking of the corresponding spare
parts sets.
In the event that motor or gears are defective or damaged the
dosing pump should be returned to the works or to a repre-
sentative of ALLDOS as special testing instruments are re-
quired.
● Remove the dosing head after having slackened the
4 dosing head screws.
● Unscrew the diaphragm turning it to the left.
Assembly
l Screw in the new diaphragm. Do not forget the support-
ing ring (22) and the disks (46).
● Remove the motor fan cowl and turn the fan blades until
the diaphragm reaches the rear dead point.
● Place the dosing head carefully and tighten the screws
crosswise and evenly and not too fast so that the dosing
head is not damaged.
CAUTION Re-tighten the dosing head screws after
48 operating hours (maximum tightening
torque 4 Nm).

WARNING Prior to disassembly of dosing head, valves ● Deaerate the dosing pump and commission it.
and medium-carrying lines disconnect the
dosing pump from the mains supply.
Medium remaining in the dosing head 7.3 Gear Grease
has to be evacuated into a collecting basin by
After a maximum of 8000 operating hours or in continuous
unscrewing the suction valve carefully.
operation after 1 year the gear grease must be renewed
(ca. 0.6 kg).
WARNING Wear protective gloves with aggressive and
For this purpose only use original ALLDOS gear grease.
caustic media.
When renewing the gear grease replace the O-rings (24), (25)
and the groove ring (23), as well.
7.1 Disassembling and Cleaning
the Suction and Pressure Valves NOTE When disassembling the flange of the dosing
head (21) take into account the spring resist-
(see assembly scheme, figure 15)
ance.
● Unscrew the suction and pressure valves. Remove the
screw part with a screw driver (see assembly scheme). O-ring

● The valve inside parts can now be taken out and Valve body
cleaned. Damaged parts have to be replaced.

● Screwing in the suction and pressure valves observe the

flow direction (arrow). Ball

NOTE Take heed that the O-ring is fitted exactly into Seat
the provided groove. O-ring

CAUTION Tighten valves made of plastics only by hand. Screw part

DN 20 DN 32

Figure 15 Assembly scheme of suction and pressure valves

(in case of valves made of 1.4571 the seat and screw part
are in one piece)

14 1.5/226-00/05.03E
8. Sectional Drawing and Parts List

15 1.5/226-00/05.03E
Item Part no. Description Material Remark
1 45.10057 Three-phase a. c. motor 0.18 kW, 4-pole 220-240 / 380-420 V (50/60 Hz),
440-480 V (60 Hz), IP 55 / F
45.10057-02 Three-phase a. c. motor 0.18 kW, 4-pole 220-240 / 380-420 V (50/60 Hz),
440-480 V (60 Hz), IP 65 / F
45.10057-18 Three-phase a. c. motor 0.18 kW, 4-pole 255 / 440 V, 50 Hz, IP 65 / F
45.10057-06 Three-phase a. c. motor 0.18 kW, 4-pole 127 / 220 V, 50 Hz, IP 65 / F
45.10057-07 Three-phase a. c. motor 0.18 kW, 4-pole 127 / 220 V, 60 Hz, IP 65 / F
45.10059 Three-phase a. c. motor 0.37 kW, 2-pole 220-240/ 380-420 V, 50/60 Hz, IP 55 / F
45.10032-02 Three-phase a. c. motor 0.37 kW, 2-pole 220-240 / 380-420 V (50/60 Hz),
440-480 V (60 Hz), IP 55 / F
45.787-12 Three-phase a. c. motor 0.55 kW 220-240 / 380-420 V (50/60 Hz),
with PTC-resistor, 4-pole 440-480 V (60 Hz), IP 65 / F
45.10057-21 Three-phase a. c. motor 0.18 kW, 220 / 380 V, 50 Hz, IP 65 / F
EEx e II T4, 4-pole
45.10057-28 Three-phase a. c. motor 0.18 kW, 220 / 415 V, 50 Hz, IP 65 / F
EEx e II T4, 4-pole
45.10057-30 Three-phase a. c. motor 0.18 kW, 220 / 415 V, 60 Hz, IP 65 / F
EEx e II T4, 4-pole
45.10057-25 Three-phase a. c. motor 0.18 kW, 255 / 440 V, 60 Hz, IP 65 / F
EEx e II T4, 4-pole
45.10058-12 Three-phase a. c. motor 0.37 kW 220-240 / 380-420 V (50/60 Hz),
with PTC-resistor, 4-pole 440-480 V (60 Hz), IP 65 / F
45.10059-21 Three-phase a. c. motor 0.37 kW, 220-380 V, 50 Hz, IP 65 / F
EEx e II T4, 2-pole
45.10059-23 Three-phase a. c. motor 0.37 kW, 220-380 V, 60 Hz, IP 65 / F
EEx e II T4, 2-pole
45.10056 Single-phase a. c. motor 0.18 kW, 4-pole 220 V, 50 Hz, IP 54 / F
45.10056-21 Single-phase a. c. motor 0.18 kW, 4-pole 110 V, 50 Hz, IP 54 / F
2 10.5989-401 Dosing head PVC Head size 1
10.5967-301 Dosing head PVC Head size 2
10.5988-401 Dosing head PVC Head size 3
10.6631-301 Dosing head PVC Head sizes 4 and 5
10.5989-404 Dosing head 1.4571 Head size 1
10.5967-304 Dosing head 1.4571 Head size 2
10.5988-404 Dosing head 1.4571 Head size 3
10.6631-302 Dosing head 1.4571 Head sizes 4 and 5
10.5989-403 Dosing head PPH Head size 1
10.5967-303 Dosing head PPH Head size 2
10.5988-403 Dosing head PPH Head size 3
10.6631.304 Dosing head PPH Head sizes 4 and 5
10.5989-402 Dosing head PVDF Head size 1
10.5967-302 Dosing head PVDF Head size 2
10.5988-402 Dosing head PVDF Head size 3
10.6631.305 Dosing head PVDF Head sizes 4 and 5
3 10.6152-400 Intermediate ring PVC For head size 1
10.6710-400 Intermediate ring PVC For head size 2
10.6697-400 Intermediate ring PVC For head size 3 to 5
4 10.5979-310 Dosing diaphragm PTFE/ Perbunan For head size 1
10.5945-310 Dosing diaphragm PTFE/ Perbunan For head size 2
10.5980-310 Dosing diaphragm PTFE/ Perbunan For head size 3
10.5980-310 Dosing diaphragm PTFE/ Perbunan For head sizes 4 and 5
5 50.1012 Cheese head screw M 6 x 80, DIN 912 1.4301 For head size 1
50.1253 Cheese head screw M 8 x 80, DIN 912 1.4301 For head size 2
50.1205 Cheese head screw M 12 x 80, DIN 912 1.4301 For head size 3
50.874 Cheese head screw M 12 x 110, DIN 912 1.4301 For head sizes 4 and 5
6 50.452 Disk 6.4 DIN 125 1.4301
50.967 Disk 8.4 DIN 125 1.4301
50.383 Disk 13 DIN 125 1.4301

16 1.5/226-00/05.03E
 Item Part no. Description Material Remark
7 10.615-401 Suction/pressure valve cpl., DN 20 PVC For head sizes 1 to 3
10.615-402 Suction/pressure valve cpl., DN 20 1.4571 For head sizes 1 to 3
10.615-407 Suction/pressure valve cpl., DN 20 PP For head sizes 1 to 3
10.615-408 Suction/pressure valve cpl., DN 20 PVDF For head sizes 1 to 3
10.3712-411 Suction/pressure valve cpl., PVC For head sizes 1 to 3
spring-loaded, DN 20
10.3712-412 Suction/pressure valve cpl., 1.4571 For head sizes 1 to 3
spring-loaded, DN 20
10.3712-415 Suction/pressure valve cpl., PP For head sizes 1 to 3
spring-loaded, DN 20
10.3712-416 Suction/pressure valve cpl., PVDF For head sizes 1 to 3
spring-loaded, DN 20
10.6641-401 Suction/pressure valve cpl., DN 32 PVC For head sizes 4 and 5
10.6641-402 Suction/pressure valve cpl., DN 32 1.4571 For head sizes 4 and 5
10.6641-404 Suction/pressure valve cpl., DN 32 PP For head sizes 4 and 5
10.6641-405 Suction/pressure valve cpl., DN 32 PVDF For head sizes 4 and 5
10.6642-401 Suction/pressure valve cpl., PVC For head sizes 4 and 5
spring-loaded, DN 32
10.6642-402 Suction/pressure valve cpl., 1.4571 For head sizes 4 and 5
spring-loaded, DN 32
10.6642-404 Suction/pressure valve cpl., PP For head sizes 4 and 5
spring-loaded, DN 32
10.6642-405 Suction/pressure valve cpl., PVDF For head sizes 4 and 5
spring-loaded, DN 32
7.1 10.6503-201 Valve body DN 20 PVC For PVC-valve, for head sizes 1 to 3
10.6503-202 Valve body DN 20 1.4571 For steel valve, for head sizes 1 to 3
10.6503-204 Valve body DN 20 PP For PP-valve, for head sizes 1 to 3
10.6503-405 Valve body DN 20 PVDF For PVDF-valve, for head sizes 1 to 3
10.6632-401 Valve body DN 32 PVC For PVC-valve, for head sizes 4 and 5
10.6632-402 Valve body DN 32 1.4571 For steel valve, for head sizes 4 and 5
10.6632-404 Valve body DN 32 PP For PP-valve, for head sizes 4 and 5
10.6632-405 Valve body DN 32 PVDF For PVDF-valve, for head sizes 4 and 5
7.2 10.6505-400 Valve seat DN 20 PTFE For PP- and PVC-valve, head sizes 1 to 3
10.6505-405 Valve seat DN 20 PTFE For PVDF-valve, head sizes 1 to 3
10.6504-402 Valve seat with screw part cpl. DN 20 1.4571 For steel valve, head sizes 1 to 3
10.2153-41 Valve seat with screw part cpl. DN 32 PE For PVC-valve, head sizes 4 and 5
10.2153-42 Valve seat with screw part cpl. DN 32 1.4571 For steel valve, head sizes 4 and 5
10.2153-43 Valve seat with screw part cpl. DN 32 PP For PP-valve, head sizes 4 and 5
10.2153-45 Valve seat with screw part cpl. DN 32 PVDF For PVDF-valve, head sizes 4 and 5
7.3 52.146 O-ring 22 x 2 Viton A For PP/PVDF and PVC-valve, DN 20 only
7.4 10.227 Valve ball for DN 20 Glass For PP- and PVC-valve, head sizes 1 to 3
10.1589 Valve ball for DN 20 PTFE For PVDF-valve, head sizes 1 to 3
10.828 Valve ball for DN 20 1.4401 For steel valve, head sizes 1 to 3
10.468 Valve ball for DN 32 Glass For PP- and PVC-valve, head sizes 4 and 5
10.1349 Valve ball for DN 32 1.4401 For steel valve, head sizes 4 and 5
10.2246 Valve ball for DN 32 PTFE For PVDF-valve, head sizes 4 and 5
7.5 10.6504-401 Screw part PVC For DN 20 valves
10.6504-404 Screw part PP For DN 20 valves
10.6504-405 Screw part PVDF For DN 20 valves

7.6 52.141 O-ring Viton B For DN 20 valves

52.230 O-ring Viton B For DN 32 valves

7.7 10.239 Round cord Viton B DN 32 valves only

9 10.6722-400 Front plate ABS Single pump
10.6724-300 Front plate PVC black Double pump

17 1.5/226-00/05.03E
Item Part no. Description Material Remark

10 10.6013 Worm wheel 10:1 Bz 144 strks./min at 50 Hz (head sizes 1 - 3)

10.6015 Worm wheel 12:1 Bz 120 strks./min at 50 Hz (head sizes 1 - 3)
10.6017 Worm wheel 20:1 Bz 72 strks./min at 50 Hz (head sizes 1 - 3)
144 strks./min at 100 Hz (head sizes 1 - 3)
144 strks./min at 50 Hz (head size 4)
10.6019 Worm wheel 25:1 Bz 115 strks./min at 100 Hz (head sizes 1 - 3)
116 strks./min at 50 Hz (head size 4)
140 strks./min at 60 Hz (head size 4)
10.6021 Worm wheel 40:1 Bz 72 strks./min at 100 Hz (head sizes 1 - 3)
144 strks./min at 100 Hz (head size 4)
10.6657 Worm wheel 15:1 Bz 183 strks./min at 50 Hz (head size 5)
193 strks./min at 100 Hz (head size 5,
only 4-pole motor with n = 1440 1/min)
11 10.6014 Worm 10:1 9 SMn 28 K 144 strks./min at 50 Hz (head sizes 1 - 3)
10.6016 Worm 12:1 9 SMn 28 K 120 strks./min at 50 Hz (head sizes 1 - 3)
10.6018 Worm 20:1 9 SMn 28 K 72 strks./min at 50 Hz (head sizes 1 - 3)
144 strks./min at 100 Hz (head sizes 1 - 3)
144 strks./min at 50 Hz (head size 4)
10.6020 Worm 25:1 9 SMn 28 K 115 strks./min at 100 Hz (head sizes 1 - 3)
116 strks./min at 50 Hz (head size 4)
140 strks./min at 60 Hz (head size 4)
10.6022 Worm 40:1 9 SMn 28 K 72 strks./min at 100 Hz (head sizes 1 - 3)
144 strks./min at 100 Hz (head size 4)
10.6658 Worm 15:1 9 SMn 28 K 183 strks./min at 50 Hz (head size 5)
193 strks./min at 100 Hz (head size 5,
only 4-pole motor with n = 1440 1/min)
13 10.5883-300 Adjustment knob ABS
14 45.892 Plug PA
15 10.5963-400 Spring Spring steel
16 50.255 Cheese head screw M 4 x 20 DIN 84
17 50.123 Disk 5.3 1.4301 DIN 125
18 10.6666-300 Adjustment spindle Steel For head sizes 1 to 3
10.6666-302 Adjustment spindle Steel For head size 4
10.6666-301 Adjustment spindle Steel For head size 5
19 52.269 O-ring 9.5 x 2.5 Perbunan
20 10.6676-000 Enclosure Al 226 Single pump
10.6699-000 Enclosure Al 226 Double pump
21 10.6679-300 Piston flange GG 25 For head size 1
10.6682-300 Piston flange GG 25 For head size 2
10.6683-300 Piston flange GG 25 For head sizes 3 to 5
22 10.5983-401 Support ring CuZn 40 Pb3 For head size 1
10.5951-401 Support ring CuZn 40 Pb3 For head size 2
10.5982-401 Support ring CuZn 40 Pb3 For head size 3 to 5
23 54.155 Groove ring NI 150, 18 x 25 x 4.5 Perbunan
24 52.192 O-ring 78 x 3 Perbunan
25 50.1332 Retaining ring JV 25 Spring steel
26 10.6010 Piston recuperating spring Spring steel
10.3621-400 Piston recuperating spring Spring steel reinforced construction
27 50.707 Feather key 4 x 4 x 18 Steel 60 DIN 6885
28 52.291 O-ring 40 x 1.5 Perbunan
29 10.6686-400 Tappet cpl. Single pump
10.6686-401 Tappet cpl. Double pump
30 50.608 Clamping sleeve 2.5 x 14 DIN 7344
31 50.810 Cheese head screw M 6 x 20 galvanized steel DIN 912
32 50.979 Sping washer B6 DIN 127
18 1.5/226-00/05.03E
 Item Part no. Description Material Remark
33 50.1067 Cheese head screw M 10 x 35 1.4301 DIN 912
34 52.163 O-ring 75 x 2.6 Perbunan
35 10.6704-300 Bearing cover Al Mg 3
36 50.149 Cheese head screw M 6 x 16 galvanized steel DIN 912
37 50.1318 Feather key 5 x 5 x 18 Steel 60 DIN 6885
38 50.1331 Retaining ring 35 x 1.5 Spring steel DIN 471

39 51.605 Supporting roll STO 35

40 51.565 Axial disk AS 3552 Steel
41 10.6685-400 Eccentric shaft For head sizes 1 to 3
10.6685-402 Eccentric shaft For head size 4
10.6685-401 Eccentric shaft For head size 5
42 51.604 Deep groove ball bearing 6302
43 50.137 Cheese head screw M 5 x 10 galvanized steel DIN 912
44 50.518 Disk 5.3 galvanized steel DIN 9021
45 50.1328 Retaining ring 14 x 1 Spring steel
46 10.6620-400 Disk Steel 1 piece for head size 5
2 pieces for head size 4
47 50.122 Cheese head screw M 5 x 12 Steel DIN 912
50 529-020 Connection set for PVC-tube 12/20 PVC For head sizes 1 to 3
51 529-025 Connection set for steel pipe R 3/4" 1.4571 For head sizes 1 to 3, DN 20
529-431 Connection set for steel pipe R 1¼" 1.4571 For head sizes 4 and 5, DN 32
52 529-023 Connection set for PVC-pipe 25 x 1,9 PVC For head sizes 1 to 3, DN 20
529-027 Connection set for PP-pipe 25 x 1,9 PP For head sizes 1 to 3, DN 20
529-028 Connection set for PVDF-pipe 25 x 1,9 PVDF For head sizes 1 to 3, DN 20
529-431 Connection set for PVC-pipe 40 x 3 PVC For head sizes 4 and 5, DN 32
529-432 Connection set for PP-pipe 40 x 3 PP For head sizes 4 and 5, DN 32
529-433 Connection set for PVDF-pipe 40 x 2,4 PVDF For head sizes 4 and 5, DN 32
53 529-029 Connection set for PVC-tube 19/27 PVC For suction beginning with 330 l/h,
For head sizes 1 to 3, DN 20
529-434 Connection set for PVC-tube 32/45 PVC For head sizes 4 and 5, DN 32

Spare Parts Sets

comprising 1 dosing diaphragm, 4 valve-Ó-rings,
2 valve balls, 2 valve seats, 1 flat gasket, 1 groove ring.

Type M 226 Order no. for material version

head size PP PVDF PVC 1.4571
1 553-1057 553-1059 553-1056 553-1058
2 553-1061 553-1063 553-1060 553-1062
3 553-1065 553-1067 553-1064 553-1066
4 and 5 553-1069 553-1071 553-1068 553-1070
Gear grease - ZG N 39
order no. 48.074 Publisher:
(for head sizes 1 to 3) ALLDOS Eichler GmbH
Reetzstraße 85 • 76327 Pfinztal (Söllingen)
- ZG AL 867 Postfach 1160 • 76318 Pfinztal
order no. 48.839 Tel. +49 (0) 72 40 61-0 / Fax +49 (0) 72 40 61-177
(for head sizes 4 and 5) E-Mail: alldos.de@alldos.com
Internet: http://www.alldos.de

© 2003 by ALLDOS Eichler GmbH

Subject to change
19 1.5/226-00/05.03E
20 1.5/226-00/05.03E