Compact-Line CW

Centrifugal Fan Systems

Engineering Manual

Precision Air Conditioning

10 - 40 Tons
(60 Hz Data)

Air Technology Systems, In

Chilled Water
Precision Air Conditioners
Air Technology Systems, Inc.

Air Technology Systems, Inc.

 Stulz Air Technology Systems, Inc.

STULZ-ATS is dedicated to providing innovative solutions
for critical temperature and humidity control needs.
STULZ-ATS designs and manufactures specialized envi-
ronmental control equipment for commercial, industrial
and custom military applications. SATS serves a diverse
marketplace - including telecommunications, information
technology, medical, financial, educational, industrial
process and government contracts - utilizing world-class
Compact CW vertical, floor mounted air condi-
tioning units provide precision temperature and hu-
midity control for computer rooms and other critical
areas where continuous 24 hourrs/day, 365 days/year
operation is required. Designed for front only ac-
cess.
Compact CW systems require minimal floor

Air Technology Systems, Inc

“island” manufacturing processes in a modern, 150,000
ft2 facility. STULZ-ATS combines a global network of sales space. The units are designed with a wide range of
and service companies with an extensive factory engineer- options to handle both precision and comfort cooling
ing staff and highly flexible manufacturing resources applications.
dedicated to providing world-class quality, innovation and
customer service. Typical applications include:
INDUSTRIES:
ISO-9001:2001Quality Registered
 Internet / Web Hosting
STULZ-ATS is committed to satisfying customer
 Telecommunications
expectations by meeting and exceeding
requirements. Our Quality Policy ensures that every  Financial / Banking
Employee is committed to Customer Satisfaction,  Insurance
Teamwork and utilizing Continuous Process  Airlines / Mass Transit
Improvement methods in order to deliver an  Legal Services
exceptional product. We will continually measure  Entertainment
our performance to improve the effectiveness of
 Government
our quality management system
 Colleges / Universities

Precision A/C Applications

APPLICATIONS:
STULZ-ATS is dedicated to the manufacturing of
supplemental and precision air ­conditioning products.  Data Centers
With an extensive installation base, Stulz-ATS has  Computer / LAN Rooms
earned a solid ­ reputation as a quality supplier and  Telecommunications Rooms
leader in its field.
 Co-location Centers
 ISP (Internet Service Providers)
 ASP (Applications Service Providers)
 Hospital Operating & Isolation Rooms
 Laboratories

1-1 Air Technology Systems, Inc.

Table of Contents
Table of Contents

SECTION - 1 SECTION - 4

Introduction to SATS.....................................................1-1 PERFORMANCE / CAPACITY SPECIFICATIONS:

Table of Contents..........................................................1-2
Performance/ Capacity Data Index.................................4-1
Performance Specifications . .........................................4-2
SECTION - 2 Capacity Data @ 45°F EWT............................................4-3
Capacity Data @ 50°F LWT............................................4-4
Compact CW SYSTEMS:
ELECTRICAL DATA:
Outstanding Advantages...............................................2-1
User Oriented Features & Options..................................2-2 Electrical Data (FLA / MCA / MFS)..................................4-5
Available Configurations............................................2-3/4 Electrical Calculation Example........................................4-5
Nomenclature Chart......................................................2-5
Standard Features “Quick Reference Table”...................2-6 SECTION - 5

SECTION - 3 DIMENSIONAL / INSTALLATION DRAWINGS:

Dimensional Data Index.................................................5-1
GUIDE SPECIFICATIONS:
Standard Features: Standard Compact-CW Systems:
Standard Guide Specifications....................................3-1/4 10 Ton, Up-Flow Systems...............................................5-2
10 Ton, Down-Flow Systems..........................................5-3

Air Technology Systems, In

Optional Features: 20 - 40 Ton, Up-Flow Systems.......................................5-4
Optional Features Index.................................................3-5 20 - 40 Ton, Down-Flow Systems...................................5-5
Optional Features Guide Specification........................3-6/7

Compact CW - Vertical Floor Systems

Air Technology Systems, Inc. 1-2

 Compact CW Systems
Compact CW floor mounted A/C’s are designed to be
CHILLED WATER SYSTEMS
the compact solution to your precision air conditioning
requirements. Systems are available in sizes from 10 to
40 tons in the five space saving cabinet foot prints.

Efficiently designed for 100% front service access,

Compact CW units can easily be tucked into a corner,
between cabinetry or side-by-side. Compact CW units
are especially adaptable to raised floors and are available
Remote Liquid Chiller
in a down-flow air pattern configuration. (supplied by others)

Compact CW Systems Offer Outstanding Advantages

Versatility Microprocessor Control
• Down-Flow and Up-Flow Air Patterns Precision temperature and/or humidity control with user-

Air Technology Systems, Inc

• Ducted Systems
• Raised Floor Mounting with Floor Stands
100% Front Service Access
From 10-40 tons, Compact CW systems are designed for
100% Front-Only Access. The compact foot-prints require
minimal floor space and are easily tucked into a corner,
between cabinetry or side-by-side.
friendly microprocessor controls, offer a wide range of
expanded control functions and alarms and is fully compat-
able with the leading building management system plat-
forms. For more information and specifications for Stulz-
ATS contols please refer to our Stulz-ATS Controls Manual.
Code (UL / CSA) Conformance

Non-Proprietary Parts
- NYC MEA Approved (MEA-433-00-E)
Compact CW systems incorporate non-proprietary
- CSA Compliance
components where possible. Most major HVAC, refrigera-
tion and electrical distributors stock an exact model cross
reference or an alternate to most factory provided compo-
nents.

2-1 Air Technology Systems, Inc.

User Oriented Features & Options
Complete Temperature & Humidity 24/7 Year Round Operation
Control Option offerings available with Compact CW A/C’s allow
for year-round, 24 hrs-a-day A/C operation in any environ-
• Electrode Canister Steam Humidification ment in the world.
• Dehumidification Mode with
- Staged Electric Reheat/Heat
- Optional Hot Water Reheat/Heat Modular Motor Controllers
- OptionalSCR controlled Reheat/Heat Compact CW systems incorporate modular motor con-
trollers with motor circuit breakers in lieu of inconvenient
replaceable fuses, eliminating the need for ANY motor
Temperature / Humidity Control fusing.
Compact CW A/C’s incorporate modulating 2 or 3 way
control valves and come standard with electrode canister
steam humidifiers and a staged electric reheat for dehu- Quiet Operation
midification mode. Low RPM blowers, acoustically lined cabinets and low
velocity grilles provide the optimum in quiet operation.

Warranty
- 2 Year Parts Standard

100% Front Access Selected Standard Features:

Air Technology Systems, In •

•
•
•
Compact Foot Print
Microprocessor Control
Main Power Non-Fused Disconnect Switch
Modular Motor Controllers (w/motor circuit breakers)
• Acoustical/Thermal Insulation
• Aluminum Finned / Copper Tube Coils
• Modulating 600 psi rated Chilled Water Control Valves

Other Available Options:

• Automatic Switchover to Back-up Power
• 2 & 3-way Grilled Plenum Boxes
• Floor Stands
• Condensate Pumps
• Firestats
Compact CW •
•
Smoke Detectors
Water Leak Detectors
Model CCD-900-CW (shown)
• High Static Belt-Drive Blowers
• Special High Efficiency Filtration
(Filters up-to 60% Avg. Efficiency)
• Many more options available

Air Technology Systems, Inc. 2-2



Application Dependent Configuration Choices

CHILLED WATER SYSTEMS

Air Technology Systems, Inc CCU-( )-CW

Up-Flow Air Pattern
(Up-flow Air Pattern)

CCD-( )-CW
(Down-flow Air Pattern)
Down-Flow Air Pattern

2-3 Air Technology Systems, Inc.

Flexible Air Pattern Configuration Choices
Up-Flow Systems:
Top Discharge Through 2 or 3-way Grilled Plenum Box with:

1 2

Front “Free” Return Rear “Ducted” Return

Top “Ducted” Discharge with:

Air Technology Systems, In

3 4

Front “Free” Return Rear “Ducted” Return

Down-Flow Systems:
Top “Free” or “Ducted” Return with:

Bottom Discharge
Into Raised Floor

Air Technology Systems, Inc. 2-4

 Model Nomenclature - “CCU/D” Systems
Nomenclature

CC D-90 0-CW E
*

CC = Compact CW System E = EC Fan

* Please see the Stulz-ATS Compact-
CWE engineerng Manual for Chilled
Water units ultilizing the EC Fan.

D = Down Flow Air Pattern CW = Chilled Water System

U = Up Flow Air Pattern
- Model Nomenclature Chart

Nominal Capacity in kW Number of Refrigeration Circuits

Air Technology Systems, Inc

Up-Flow Down-Flow
Air Patterns Air Patterns

2-5 Air Technology Systems, Inc.

Selected Standard Features - “Compact CW Series”

Standard Features
Model 300 600 900
SELECTED STANDARD FEATURES:
TEMPERATURE CONTROL
2-Way Modulating Chilled Water Control Valve Standard Standard Standard
3-Way Modulating Chilled Water Control Valve Optional Optional Optional
2-Stage Electric Reheating/Heating Standard Standard Standard
3-Stage Electric Reheating/Heating N/A N/A N/A
Hot Water Reheat Optional Optional Optional
Cooling &/or Heating Only (No Humidity Control) Optional Optional Optional
High Efficiency, Aluminum Fin/Copper Tube Coils Standard Standard Standard
HUMIDITY CONTROL
Electrode Canister Steam Humidifier Standard Standard Standard
Dehumidification Mode- Electric Reheat Standard Standard Standard
CABINET

- “Quick Reference” Table

Galvannealed Steel, Powder Coated Finish Standard Standard Standard
2 lb Density Thermal & Sound Insulation Standard Standard Standard
Floor Stand (Adjustable, turning vanes optional) Optional Optional Optional

Air Technology Systems, In

FILTERS / PLENUMS
2”, 30% Avg. Eff. Pleated Filters Standard Standard Standard
2”, 60% Avg. Eff. Pleated Filters Optional Optional Optional
2 or 3-way Plenum Box (Up-Flow Units) Optional Optional Optional
4”, 30% Avg. Eff. Pleated Filters N/A N/A N/A
4”, 60% Avg. Eff. Pleated Filters N/A N/A N/A
ELECTRICAL
3-Phase Power Supply - - - - - - See Electrical Table Section 4 - - - - - -
Multi-Voltage Control Transformer (24V Class 2) Standard Standard Standard
SAFETY FEATURES
Visual Local & Remote Alarms Standard Standard Standard
Main Power Non-Fused Disconnect, unit mounted Standard Standard Standard
Motor Overload Protection Standard Standard Standard

Air Technology Systems, Inc. 2-6

 Guide Specifications - Standard Equipment
SATS Compact CW Series
Guide Specifications
10 - 30 Tons “CCU/CCD”
Vertical Floor Mounted
Precision Control Air Conditioners
Chilled Water Systems
Product Guide Specification
This section must be carefully re-
viewed and edited by the Engineer to
meet the requirements of the specific
project. Coordinate with other speci-
fication sections and the drawings as
necessary.
GENERAL
Summary
The SATS Compact CW vertical floor-
mounted air conditioning system shall
- Standard Equipment
provide precision temperature and/or
humidity control for computer rooms
Air Technology Systems, Inc
or rooms containing telecommunica-
tions or other highly-sensitive heat
load equipment where continuous
24 hour a day, 365 days a year air
conditioning is required. Designed
for front-only access, Compact CW
systems require minimum floor space.
The units are designed with a wide
range of options to handle both
precision and comfort cooling ap-
plications.
The supplied system shall be provided
with ETL Certification.
The system shall be manufactured by
Stulz Air Technology Systems, Inc. in
Frederick, Maryland, USA.
DESIGN REQUIREMENTS
The environmental control system
shall be an SATS COMPACT CW fac-
tory-assembled unit. The unit shall
be designed for corner installation,
requiring front only access through
a hinged and removable front access
panel.
3-1
No allowance for side service access
shall be required. The COMPACT CW
Series units are especially adapted
to raised floors and are available in
down-flow air pattern configura-
tions.
QUALITY ASSURANCE
SATS COMPACT CW systems shall be
subjected to a complete operational
and functional test procedure at the
factory. The manufacturer shall be
ISO-9001 certified.
PRODUCT
Cabinet and Frame Construction
Access panels shall be fabricated
from heavy gauge steel and shall be
securely attached to the base and
top plates. Both shall be painted with
a powder coat paint to match and
provide corrosion protection. The
panels shall be lined with 2 lb., high-
density sound and thermal insulation
and sealed with self-extinguishing
gasketing conforming to NFPA 90A
and 90B.
Electrical System
Modular Motor Controllers
The system shall incorporate modu-
lar motor controllers utilizing motor
start protectors and circuit breakers
to eliminate the need for fuses. All
wiring shall be in accordance with
the National Electric Code (NEC) and
shall include:
Air Technology Systems, Inc.
• Motor branch circuit short
circuit protection
• Motor load switching con-
trollers (contactors)
• Motor overload protection
The system shall incorporate over-
current and overload protection in
accordance with UL 1995 require-
ments. Each blower motor, electric
heater stage and humidifier (if
applicable) shall be provided with
a factory mounted and wired
starter/contactor.
The control circuit shall be a 24
VAC low voltage circuit including a
circuit breaker for protection. Low
voltage, high voltage and common
wires shall be color coded and shall
be individually numbered at each
end for ease of service tracing. All
wiring shall be in accordance with
the National Electric Code (NEC).
Remote Start/Stop Contacts
Included in the system’s electrical
control circuit shall be a 2–pin
terminal connection for remote
stop/start of the Compact CW air
conditioner by remote source.
Main Power Service Switch
The chilled water air handling unit
(evaporator) shall be provided
with a unit mounted main power
service switch.
Guide Specifications - Standard Equipment
Chilled Water
System Components
Chilled Water Cooling Coil:
The coil shall be constructed of
seamless drawn copper tubes,
mechanically bonded to tempered
aluminum fins with a fin design
for maximum heat transfer, and
mounted in a condensate drain
pan. The coil shall be designed for
under 500 ft/min face velocity. The
water circuit shall be designed to
distribute water into the entire coil
face area
CW Control Valve:
Air Technology Systems, In
The water circuit shall include a
factory mounted, 2-way modulat-
ing control valve. Design pressure
shall be 600 psig.
Note: 3-way valves are optional.
Blowers / Motors
Belt-Driven Systems
The blower(s) shall be belt driven
with a double-width, double-inlet
housing and forward-curved blades
and permanently lubricated ball
bearings sized for a minimum life
span of 100,000 hours of service
life (L10 Life). The blower(s) shall
be dynamically and statically bal-
anced to minimize vibration and oper-
ate in the Class 1 operating range. The
blower(s) shall be corrosion protected.
The blower(s) shall be belt driven with
dual belts sized for 200% of the fan
motor horsepower. The blower shall
have an adjustable base for belt ten-
sioning and a locking system to prevent
the motors from moving. The motor’s
drive sheaves shall have an adjustable
pitch to change the speed of the blow-
ers. The motor shall be 1725 rpm and
shall have overload protection and a
minimum NEMA service factor of 1.15.
HUMIDITY CONTROL:
The humidifier shall be of a self-con-
tained steam generating electrode
type utilizing a plastic disposable
cylinder with full probes connected
to electric power via electrode screw
connectors. The electrodes shall be
constructed from expanded low car-
bon steel, zinc plated and dynamically
formed for precise current control.
The humidifier assembly shall include
integral fill cup, fill and drain valves
and associated piping.
The canister shall be designed to col-
lect the mineral deposits in the water
and provide clean particle free steam
to the air stream, thereby reducing
maintenance cost.
The microprocessor control shall main-
tain humidifier operation through fill
and drain cycles based on the water
conductivity. Overflow and loss of
flow protection shall be provided
Air Technology Systems, Inc.
along with a manual drain switch. A
Guide Specifications
high water alarm with built-in time
delay shall provide an indication to
change canister. The humidification
system shall require no cleaning main-
tenance during the cylinder life.
The humidifier shall discharge steam
at 212°F, atmospheric pressure. It shall
be capable of operating with water
in the range of 200 to 1500 microm-
hos. The steam shall be introduced
into the air stream after the chilled
water coil by a calibrated discharge
tube, designed to equally distribute
the steam to the air stream without
condensation. The humidifier shall be
provided with a manual adjustable
capacity control.
- Standard Equipment
Reheat / Heat
A factory mounted and wired low-
watt density, plated fin-tubular design
electric resistance heater shall be in-
cluded to provide automatic sensible
re-heating as required during the
dehumidification cycle and automatic
heating mode. Electric heaters shall
be provided with miniature thermal/
magnetic circuit breakers, which shall
protect each ungrounded conductor.
Also included will be one automatic
reset and one manual reset over-tem-
perature safety device (pilot duty)
Dehumidification Cycle
The system shall provide a dehu-
midification control mode. The
chilled water valve shall be opened
proportionally as needed to allow
chilled water flow to the cooling coil
when a dehumidification demand
is activated. Moisture is condensed
on the cooling coil and discharged
through the condensate drain.
3-2
 Guide Specifications - Standard Equipment
Guide Specifications

Air Patterns and Filtration

UP-FLOW:
(CCU-( )-( ))
The air conditioner shall be config-
ured for an up-flow air pattern with
free return air through front filtered
grille and conditioned supply air
through the top of the unit.

Top “Ducted” Discharge with:

Front “Free” Return (Floor Stands are optionally available)
Air Filtration
- Standard Equipment

Top Discharge Through 2- or 3-way Grille Plenum

Air Technology Systems, Inc

Box with: Front “Free” Return
The A/C unit shall have slide out,
class 2 (per U.L. Standard 900)
filters. The filters shall be easily ac-
cessed through the front. The filters
shall have an average efficiency rat-
ing of 30% as measured by ASHRAE
Standard 52-76 test method.

DOWN-FLOW:
(CCD-( )-( ))
The air conditioner shall be config-
ured for a down-flow air pattern
with free return air from the top
and conditioned supply air discharge
through bottom of the A/C into the
raised floor.

3-3 Air Technology Systems, Inc.

Notes

Notes
Air Technology Systems, In

Air Technology Systems, Inc. 3-4

 Optional Features - Guide Specifications
Optional Features Index
Guide Specifications

OPTION ...........................................................page

OPTIONS & ACCESSORIES

• Adjustable Floor Stands

- Seismic Floor Stand........................................................ 3-6
- Turning Vanes................................................................ 3-6
• EC Fans .............................................................................. 3-6
• IAQ High Efficiency Filters ............................................... 3-6
• 2 or 3-Way Plenum Discharge Box .................................. 3-6
• Automatic Dual Power Transfer Switch . ....................... 3-6
• 2-Way Chilled Water Control Valve . ............................... 3-6
• Condensate Pump ............................................................ 3-7
• Smoke Detector ............................................................... 3-7
• Firestat .............................................................................. 3-7
• Remote Water Detector:
- Qty. One, Spot Type....................................................... 3-7
- Qty. Two, Spot Type....................................................... 3-7
- 25 Ft. Strip/Cable Type................................................... 3-7
- Microprocessor Control Options

Air Technology Systems, Inc

Compact CW
Model CCD-900-CW

3-5 Air Technology Systems, Inc.

Optional Features - Guide Specifications
SELECTED OPTIONS
Compact CW systems include the
C6000 Microprocessor Controller,
Electrode Canister Steam Humidi-
fier and Dehumidification Mode
with Electric Reheat/Heat for total
temperature and humidity control,
as a standard.
However, these standard features
can be deleted and/or substituted
with alternate features to allow
you the flexibility to select the
configuration best suited for your
application.
ACCESSORIES
Adjustable Floor Stand
Air Technology Systems, In
An adjustable floor stand shall
be provided to allow for ease of
installation of the A/C onto a raised
floor. Floor stand height shall be
adjustable. The Floor stand shall
ship separately for field installation.
Additional Floor Stand
Options:
Seismic Zone-4 Rated:
The adjustable floor stand shall be
certified rated for seismic zone-4
installation.
Turning Vane:
Turning vanes shall be factory in-
stalled to each unit’s floor stand.
High Efficiency EC Fan
Stulz-ATS Compact-Line Models ranging
rom 10-100 tons are available with the
energy efficient EC Fans in our unique,
energy-saving cabinet design. Refer to
the SATS Compact CWE™ engineer-
ing manual for complete specifica-
tions on Compact Chilled Water A/C
systems utilizing EC Fans.
Filtration
Compact CW A/C’s are available with
the following optional, high efficiency
IAQ conscious filtration:
2”, 60% Eff. Filters (opt 300/900)
4”, 60% Eff. Filters (opt 1800)
Filters ratings are based on dust spot
efficiency ratings based on ASHRAE Test
Standard 52-76.
Top Discharge Plenum Box
(Upflow Units Only)
A 2- or 3-way plenum discharge box
shall be provided.The plenum box shall
include double-deflecting, adjustable
grilles.
3-Way Chilled Water
Control Valve
A 3-way fully modulating valve shall
be factory piped and wired. The 3-
way chilled water modulating valve
Air Technology Systems, Inc.
Guide Specifications
shall automatically meter the flow
of chilled water to the cooling coil
as needed for cooling load control,
the remaining flow shall bypass the
cooling coil. A proportional signal
(0-10 VDC) is provided to the valve
by the microprocessor controller. The
pressure rating of the valve is 600 psi.
Manual override capabilities shall be
standard on the actuator drive.
Manual Control Override Switch
A front panel mounted keyed switch
shall allow full fan operation and
100% chilled water valve flow once
engaged in the unlikely event of a
controller failure.
- Microprocessor Control Options
Automatic Dual Power
Transfer Switch
Two individual main power input dis-
connect switches shall be provided,
one for each incoming power source.
In the event the primary power fails
or a phase loss/imbalance occurs, the
automatic transfer switch immedi-
ately transfers power to the second-
ary power source. Once the primary
power has been restored, the transfer
switch automatically shifts the power
load back to the primary power. The
transfer time from one source to the
other is user adjustable to allow stag-
ing or sequence restart of load.
In addition to the automatic transfer
switch function, the local controller
display shall indicate which power
source has failed. This indication is
a visual depiction that allows the
user to determine the status of the
input source. This status can also be
conveyed thru the BMS serial com-
munication link.
3-6
 Optional Features - Guide Specifications
Optional - A thru-the-door indicator
Optional Features
light is available for a fast local notifi-
cation of available power sources. The
indication is on if power is available.
Condensate Pump
A condensate pump shall be factory in-
stalled within the Compact CW system
(up-flow) and field installed (ship loose
for down-flow units) for automatic
removal of condensate and humidifier
- Guide Specifications
flush water (if applicable). The con-
densate pump shall include an internal
overflow safety float which, when wired
to the unit’s remote stop/start terminals,
Air Technology Systems, Inc
shall open the unit’s control circuit,
thereby shutting the unit down in the
event of a condensate overflow. The
condensate pump shall be specifically
designed to operate with the higher
condensate temperatures caused by the
flush and drain cycle of the electrode
canister humidifiers.
Smoke Detection
A photo-electric smoke detector shall
be factory installed and wired in the
evaporator section of the suction side of
the blower. The air conditioner will shut
down upon sensing smoke in the return
air stream.
3-7
Firestat
Remote Water Detector - Strip Type:
A 25 ft. in length remote strip/cable
The air conditioner shall be provided type water/leak detector shall be
with a factory wired and mounted fir- provided for remote field installa-
estat. The firestat will shut down the air tion. Upon sensing a water leak,
conditioner upon sensing a high return the normally closed water detector
air temperature. control circuit shall open, thereby
shutting down the A/C unit.
Remote Water Detectors
Single (one) - Spot Type Detector:
A remote single point water/leak detec-
tor shall be factory supplied and shall
ship separately for field installation.
Upon sensing a water leak, the normally
closed water detector control circuit
shall open, thereby shutting down the
A/C unit.
Dual (two) - Spot Type Detectors:
Quantity 2-(two) remote spot type
water/leak detectors per A/C unit shall
be factory provided for remote field
installation. Upon sensing a water leak,
the normally closed water detector con-
trol circuit shall open, thereby shutting
down AC unit.
Air Technology Systems, Inc.
Notes

Notes
Air Technology Systems, In

Air Technology Systems, Inc. 3-8

 Specification Data - 10 to 40 Ton “CCU/D”
Specification Data

“Index”
Category ...................................................page

Chilled Water Systems

Specifications:

PerformanceSpecifications .......................................... 4-2

Performance/Capacity Data 45°F EWT.......................... 4-3
Performance/Capacity Data 50°F EWT.......................... 4-4
- Index

Electrical:

Electrical Data.............................................................. 4-5

Calculation Example..................................................... 4-5

Air Technology Systems, Inc

Compact CW
Model CCD-900-CW

4-1 Air Technology Systems, Inc.

Chilled Water - 10 to 40 Ton Systems

Performance Specifications
“CW” Model CCU/D-300 CCU/D-600 CCU/D-900
Chilled Water Control Valve - Sized for Medium Flow @ 75°FDB/62.5°FWB EAT Conditions
2-way (standard) - Modulating
Size / (Cv) 1”/(14 Cv) 1 1/4”/(20 Cv) 1 1/2”/(28 Cv)
Valve Pressure Rating - psi 600 600 600
Close-off Pressure Rating - psi 200 200 200
3-way (optional) - Modulating
Size / (Cv) 1”/(14 Cv) 1 1/4”/(20 Cv) 1 1/2”/(28 Cv)
Valve Pressure Rating 600 psig 600 psig 600 psig
Chilled Water Coil - Aluminum Fin, Copper Tube
Rows/Face Area (ft2) 6 / 15.2 4 / 27.6 6 / 27.6
Face Velocity, fpm 408 380 416
Evaporator Blower / Motor - DWDI Centrifugal - Belt Driven, Variable Pitch Pulleys
Horsepower 5 Hp 5.0 Hp 7.5 Hp
CFM @ ext. st. press. 6,200 @ 0.3” 10,500 @ 0.3” 11,500 @ 0.3”
Drive Method Belt Belt Belt
Reheat/Heat - Performance Capacities Include Evaporator Blower Motor Heat
ELECTRIC REHEAT / HEAT - Finned Tubular Heaters, (Standard)
Heater Kw Rating (No. of Stages) 12 Kw (2-stg) 24 Kw (2-stg) 24 Kw (2-stg)
Total BTU/H w/ Evap Mtr Ht: 53,670 94,625 100,980
HOT WATER REHEAT / HEAT - Reheat rated @ 180°F Entering Water Temperature, EAT = 72°F DB, 60°F WB (Optional)
BTU/H 115,809 110,995 117,290

Air Technology Systems, In

GPM / Press. Drop (ft.wg) 11.8 / 17.8 11.3 / 16.6 12.0 / 18.1
EWT / LWT 180 / 160 180 / 160 180 / 160

- Chilled Water (10-40 Ton Systems)

Control VALVE: ON/OFF 2-Way, 1” 300PSI, CV=8.0
Humidification - Electrode Steam Canister Humidifier with Adjustable Output, (Standard)
Lbs/Hr, (Kw Input) 4-15, (5.1) 4-15, (5.1) 4-15, (5.1)
Std Control Cycling Cycling Cycling
Filters - 30% Average Efficiency, throwaway
Up-Flow:
Nom. Size (in.), (Qty.) 20 x 25 x 2 (2) 18 x 25 x 2 (4) 18 x 25 x 2 (4)
Down-Flow:
Nom. Size (in.), (Qty.) 14 x 32 x 4 (3) 25 x 32 x 4 (3) 25 x 32 x 4 (3)
Connection Sizes - Copper, (Water In/Out connections are sized for flow rates at 75°FDB/62.5°FWB EAT condi-
tions.)
Condensate Drain, (w/ pump) 7/8” OD, (1/2”OD) 7/8” OD, (1/2”OD) 7/8” OD, (1/2”OD)
Humidifier Inlet 1/4” OD 1/4” OD 1/4” OD
Water In/Out 1” Sweat 1-5/8” Sweat 1-5/8” Sweat
Physical Data
Approx. Weight 705lbs 990lbs 1,080lbs.
Dimensions: (H”xW”xD”), includes access panels, w/o Plenum Box option.
CCU-( )-CW (up-flow) 75.5” x 46.2” x 35.4” 75.5” x 77.6” x 35.4”
CCD-( )-CW (down-flow) 75.5” x 46.2” x 34.6” 75.5” x 77.6” x 34.6”

Air Technology Systems, Inc.

4-2
 Chilled Water - 45°F EWT, 0% Glycol
Performance/Capacity Data

Model: 300-CW 600-CW 900-CW

NET COOLING CAPACITY - BTU/H @ 45°F EWT, 0% Glycol Solution (Includes motor heat @ std CFM & e.s.p. ratings)
80°FDB/67°FWB, 50% RH
High Flow Total 189,079 341,823 436,967
(10°F ∆Tw) Sensible 137,738 265,746 306,781
GPM / (pd. Ft.) 40.3 / 32.7 70.9 / 71.1 91.2 / 65.1
Med. Flow Total 169,644 325,679 417,884
(12°F ∆Tw) Sensible 129,356 257,301 298,017
GPM / (pd. Ft.) 30.4 / 20.3 56.3 / 47.1 72.9 / 43.7
Low Flow Total 150,642 310,557 394,133
(14°F ∆Tw) Sensible 120,762 248,759 287,013
GPM / (pd. Ft.) 23.4 / 13.6 46.1 / 33.4 59.1 / 30.4
75°FDB/62.5°FWB, 50% RH
High Flow Total 135,487 260,721 335,950
(10°F ∆Tw) Sensible 118,808 234,149 273,092
GPM / (pd. Ft.) 29.7 / 19.6 54.6 / 44.8 71 / 41.7
Med. Flow Total 97,850 242,764 319,107
(12°F ∆Tw) Sensible 97,850 221,984 264,157
GPM / (pd. Ft.) 18.5 / 10 42.6 / 19.7 56.5 / 28.3
Low Flow Total 97,867 219,954 297,771
(14°F ∆Tw) Sensible 97,867 205,683 252,447
GPM / (pd. Ft.) 14.5 / 7.8 33.2 / 19.7 45.3 / 19.9
72°FDB/60°FWB, 50% RH
High Flow Total 93,339 199,089 282,000
(10°F ∆Tw) Sensible 93,339 199,089 249,863
GPM / (pd. Ft.) 21.3 / 12 42.4 / 29.1 60.3 / 31.6

Air Technology Systems, Inc

Med. Flow Total 79,468 178,914 216,415
(12°F ∆Tw) Sensible 79,468 178,914 216,415
- Chilled Water (10-40 Ton Systems)

GPM / (pd. Ft.) 15.5 / 6.7 32 / 18.7 39.3 / 16.1

Low Flow Total 72,557 155,064 189,756
(14°F ∆Tw) Sensible 72,557 155,064 189,756
GPM / (pd. Ft.) 12.3 / 6.7 24 / 12.5 30 / 11.1
80°FDB/65°FWB, 45% RH
High Flow Total 176,928 319,648 410,447
(10°F ∆Tw) Sensible 147,835 282,621 327,433
GPM / (pd. Ft.) 37.9 / 29.4 66.2 / 63 85.7 / 58.2
Med. Flow Total 159,218 306,162 396,399
(12°F ∆Tw) Sensible 139,620 273,790 320,249
GPM / (pd. Ft.) 28.7 / 18.5 53.1 / 42.5 69.3 / 40
Low Flow Total 118,327 289,304 379,809
(14°F ∆Tw) Sensible 118,327 262,337 311,591
GPM / (pd. Ft.) 18.8 / 10.2 43.1 / 29.9 57.2 / 28.8
75°FDB/61°FWB, 45% RH
High Flow Total 114,994 233,168 324,169
(10°F ∆Tw) Sensible 114,994 233,168 289,782
GPM / (pd. Ft.) 25.6 / 15.6 49.1 / 37.3 68.6 / 39.3
Med. Flow Total 97,466 214,860 303,188
(12°F ∆Tw) Sensible 97,466 214,860 278,301
GPM / (pd. Ft.) 18.5 / 10 38 / 24.4 53.7 / 26
Low Flow Total 97,619 193,607 235,874
(14°F ∆Tw) Sensible 87,619 193,607 235,874
GPM / (pd. Ft.) 14.4 / 7.7 29.5 / 16.6 36.5 / 14.5
72°FDB/59°FWB, 45% RH
High Flow Total 93,044 198,633 237,675
(10°F ∆Tw) Sensible 93,044 198,633 237,675
GPM / (pd. Ft.) 21.3 / 12 42.3 / 28.9 51.5 / 24.4
Med. Flow Total 79,271 178,430 215,840
(12°F ∆Tw) Sensible 79,271 178,430 215,840
GPM / (pd. Ft.) 15.5 / 833 31.9 / 18.6 39.2 / 16.1
Low Flow Total 72,359 154,531 189,106
(14°F ∆Tw) Sensible 72,359 154,531 189,106
GPM / (pd. Ft.) 12.3 / 6.7 24 / 12.5 29.9 / 11.1

4-3 Air Technology Systems, Inc.

Chilled Water - 50°F EWT, 0% Glycol

Performance/Capacity Data
Model: 300-CW 600-CW 900-CW
NET COOLING CAPACITY - BTU/H @ 50°F EWT, 0% Glycol Solution (Includes motor heat @ std CFM & e.s.p. ratings)
80°FDB/67°FWB, 50% RH
High Flow Total 144,442 268,350 348,803
(10°F ∆Tw) Sensible 119,891 233,549 270,830
GPM / (pd. Ft.) 31.6 / 21.7 56.2 / 46.9 73.7 / 44.3
Med. Flow Total 119,756 255,766 334,492
(12°F ∆Tw) Sensible 108,911 224,906 263,705
GPM / (pd. Ft.) 22.2 / 12.6 44.7 / 31.6 59 / 30.2
Low Flow Total 88,565 236,187 317,517
(14°F ∆Tw) Sensible 88,565 211,689 254,925
GPM / (pd. Ft.) 14.6 / 7.7 35.6 / 21.9 48.2 / 21.8
75°FDB/62.5°FWB, 50% RH
High Flow Total 82,188 179,881 216,065
(10°F ∆Tw) Sensible 82,188 179,881 216,065
GPM / (pd. Ft.) 19.1 / 10.4 28.6 / 24.9 47.2 / 21.7
Med. Flow Total 69,750 159,297 193,312
(12°F ∆Tw) Sensible 69,750 159,297 193,312
GPM / (pd. Ft.) 13.9 / 7.4 28.7 / 15.9 35.7 / 14
Low Flow Total 62,744 134,513 165,332
(14°F ∆Tw) Sensible 62,744 134,513 165,332
GPM / (pd. Ft.) 10.9 / 6.1 21.1 / 10.6 26.5 / 9.5
72°FDB/60°FWB, 50% RH
High Flow Total 61,137 143,529 173,569
(10°F ∆Tw) Sensible 61,137 143,529 173,569
GPM / (pd. Ft.) 14.9 / 7.9 31.3 / 18 38.7 / 15.7

Air Technology Systems, In

Med. Flow Total 54,176 119,503 146,209
(12°F ∆Tw) Sensible 54,176 119,503 146,209

- Chilled Water (10-40 Ton Systems)

GPM / (pd. Ft.) 11.3 / 6.3 22.1 / 11.3 27.7 / 9.7
Low Flow Total 46,988 88,904 105,941
(14°F ∆Tw) Sensible 46,988 88,904 105,941
GPM / (pd. Ft.) 8.7 / 5.4 14.7 / 7.1 18 / 6.5
80°FDB/65°FWB, 45% RH
High Flow Total 119,060 235,799 332,681
(10°F ∆Tw) Sensible 119,060 235,799 294,196
GPM / (pd. Ft.) 26.4 / 16.4 49.8 / 38 70.4 / 41
Med. Flow Total 102,911 219,848 315,085
(12°F ∆Tw) Sensible 102,911 219,848 284,966
GPM / (pd. Ft.) 19.4 / 10.5 38.7 / 25 55.8 / 27.6
Low Flow Total 88,191 200,146 243,954
(14°F ∆Tw) Sensible 88,191 200,146 243,954
GPM / (pd. Ft.) 14.5 / 7.7 30.5 / 17.3 37.7 / 15.1
75°FDB/61°FWB, 45% RH
High Flow Total 81,866 179,393 215,500
(10°F ∆Tw) Sensible 81,866 179,393 215,500
GPM / (pd. Ft.) 19.1 / 10.3 38.5 / 24.6 47.1 / 21
Med. Flow Total 69,543 158,773 193,300
(12°F ∆Tw) Sensible 69,543 158,773 193,300
GPM / (pd. Ft.) 13.9 / 7.4 28.7 / 15.8 35.6 / 14
Low Flow Total 62,534 133,922 164,610
(14°F ∆Tw) Sensible 62,534 133,922 164,610
GPM / (pd. Ft.) 10.9 / 6.1 21 / 10.6 26.4 / 9.5
72°FDB/59°FWB, 45% RH
High Flow Total 61,298 143,131 173,102
(10°F ∆Tw) Sensible 61,298 143,131 173,102
GPM / (pd. Ft.) 15 / 8 31.2 / 18 38.6 / 15.6
Med. Flow Total 54,339 119,054 145,661
(12°F ∆Tw) Sensible 54,339 119,054 145,661
GPM / (pd. Ft.) 11.3 / 6.3 22.1 / 11.2 27.6 / 10
Low Flow Total 47,154 88,750 105,191
(14°F ∆Tw) Sensible 47,154 88,750 105,191
GPM / (pd. Ft.) 8.7 / 5.4 14.7 / 7.1 17.9 / 6.4

Air Technology Systems, Inc. 4-4

 Electrical Data - Chilled Water Systems
Electrical Data

300 600 900

Model
FLA MCA MFS FLA MCA MFS FLA MCA MFS
Cooling w/ Electric Reheat & Humidification
208/3/60 59.1 73.9 80 89.3 111.6 125 97.5 121.9 125
460/3/60 28.7 35.9 40 43.7 54.6 60 47.6 59.5 70
575/3/60 23.0 28.8 30 35 43.8 50 37.8 47.3 50
Cooling w/ Electric Reheat
208/3/60 44.9 56.1 70 75.1 93.9 100 83.3 104.1 125
460/3/60 22.3 27.9 35 37.3 46.6 50 41.2 51.5 60
575/3/60 17.9 22.4 25 29.9 37.4 40 32.7 40.9 50
- Chilled Water Systems

Cooling w/ Humidification
208/3/60 28.9 36.1 50 28.9 36.1 50 37.1 46.4 70
460/3/60 13.5 16.9 25 13.5 16.9 25 17.4 21.8 35
575/3/60 11.0 13.8 20 11.0 13.8 20 13.8 17.2 25

Air Technology Systems, Inc

Cooling Only
208/3/60 14.7 18.4 35 14.7 18.4 35 22.9 28.6 60
460/3/60 7.1 8.9 20 7.1 8.9 20 11.0 13.8 25
575/3/60 5.9 7.4 15 5.9 7.4 15 8.7 10.9 20

EXAMPLES - Electrical Data Calculation

Example 1: Example 2:
Suppose an application calls for a nominal 10 Ton Compact- Suppose an application calls for a nominal 30 Ton Compact-Line CW
Line CW model CCD-300-CW with the following features: model CCD-900-CW system with the following features:
- 208/3/60 Main Power Supply - 460/3/60 Main Power Supply
- Electric Reheat/Heat, (Standard) - Electric Reheat, (Standard)
- Steam Humidifier, (Standard) - No Humidifier
Solution: Solution:
From Electrical Data table page 4-5 for model CCD-300-CW From Electrical Data table page 4-5 for model CCD-900-CW incorpo-
incorporating COOLING with ELECTRIC REHEAT/HEAT rating COOLING Only with Electric Reheat:
and HUMIDIFIER: CCD-900-CW @ 460/3/60 with above options:
CCD-300-CW @ 208/3/60 with above options:
FLA (OEM Rated) = 59.1 FLA (OEM Rated) = 41.2
MCA = 73.9 MCA = 51.5
MFS = 80 MFS = 60

4-5 Air Technology Systems, Inc.

Dimensional Data - Standard “CCU/D” Configurations

Dimensional Data
Index
(Drwg. #) MODEL TYPE .................................................... page

Vertical Floor Systems

CCU/D - 300 - CW:

(CW-01) “Up-Flow” Air Pattern Configuration............... 5-2

(CW-02) “Down-Flow” Air Pattern Configuration......... 5-3

CCU/D - 600/900 - CW:

(CW-03) “Up-Flow” Air Pattern Configuration............... 5-4

- Index
(CW-04) “Down-Flow” Air Pattern Configuration......... 5-5

Air Technology Systems, In

Air Technology Systems, Inc. 5-1

 10 Ton CCU - “Up-Flow” Air Pattern Systems
Dimensional Data

(CW-01) CCU-300-CW
“Up-Flow” Vertical A/C
(as “Ducted” or with Opt. “2 or 3-way Plenum Box”)
- 10 Tons (“Up-Flow” Air Pattern Systems)

Air Technology Systems, Inc

Adjustable Floor Stand: (Optional)

Dim A Dim A Dim A

ISO DWG Nominal Minimum Maximum
(inches) (inches) (inches)

4” - 10” 4 3.7 4.5

4” - 10” 6 5 7

4” - 10” 8 7 9

4” - 10” 10 9 11

12” - 24” 12 11 15

12” - 24” 15 14 18

12” - 24” 18 17 21

12” - 24” 24 23 26

4 - 10” Up-flow only

12 - 24”

5-2 Air Technology Systems, Inc.

10 Ton CCU - “Down-Flow” Air Pattern Systems

Dimensional Data
(CW-02) CCD-300-CW
“Down-Flow” Vertical A/C

- 10 Tons (“Down-Flow” Air Pattern Systems)

Air Technology Systems, In

Adjustable Floor Stand: (Optional)

Dim A Dim A Dim A

ISO DWG Nominal Minimum Maximum
(inches) (inches) (inches)

12” - 24” 12 11 15

12” - 24” 15 14 18

12” - 24” 18 17 21

12” - 24” 24 23 26

Air Technology Systems, Inc. 5-3

 20 to 40 Ton CCU - “Up-Flow” Air Pattern Systems
Dimensional Data

(CW-03) CCU-600/900-CW
“Up-Flow” Vertical A/C
(as “Ducted” or with Opt. “2 or 3-way Plenum Box”)
- 20 to 40 Tons (“Up-Flow” Air Pattern Systems)

Air Technology Systems, Inc

FRONT/RIGHT REAR/LEFT

Adjustable Floor Stand: (Optional)

Dim A Dim A Dim A
ISO DWG Nominal Minimum Maximum
(inches) (inches) (inches)

4” - 10” 4 3.7 4.5

4” - 10” 6 5 7

4” - 10” 8 7 9

4” - 10” 10 9 11

12” - 24” 12 11 15

12” - 24” 15 14 18

12” - 24” 18 17 21

12” - 24” 24 23 26

12 - 24”

4 - 10” Up-flow only

5-4 Air Technology Systems, Inc.

20 to 40 Ton CCU - “Down-Flow” Air Pattern Systems

Dimensional Data
(CW-04) CCD-600/900-CW
“Down-Flow” Vertical A/C
(“Free Return” or with Opt. “Ducted Return”)

- 20 to 40 Tons (“Down-Flow” Air Pattern Systems)

Air Technology Systems, In
FRONT/RIGHT REAR/LEFT

Adjustable Floor Stand: (Optional)

Dim A Dim A Dim A

ISO DWG Nominal Minimum Maximum
(inches) (inches) (inches)

12” - 24” 12 11 15

12” - 24” 15 14 18

12” - 24” 18 17 21

12” - 24” 24 23 26

Air Technology Systems, Inc. 5-5

Air Technology Systems, Inc
www.stulz-ats.com
the greener way of cooling your data center.

1572 Tilco Drive, Frederick, Maryland 21704

Phone: 301.620.2033, Fax: 301.662.5487
E-mail: info@stulz-ats.com
Air Technology Systems, Inc. Registered
ISO9001

ISO-9001:2001 Quality Registered

Quality System

Copyright, February 2010

QE-CCW0028 Rev A
This document was printed on recycled paper, with
ecosmarttm environmentally responsible ink products. Specifications subject to change without notice.
Air Technology Systems, Inc.