Advisor Panel

12/10/2017 AP600D Asphalt Paver TFM00001-UP (MACHINE) POWERED BY C6.
6 Engine(KEBP0353 - 33) - Documentation
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Welcome: m620hag
Product: ASPHALT PAVER
Model: AP-600D ASPHALT PAVER TFM00214
Configuration: AP600D Asphalt Paver TFM00001-UP (MACHINE) POWERED
BY C6.6 Engine
Operation and Maintenance Manual

AP600D Asphalt Paver
Media Number -KEBU7039-08 Publication Date -01/09/2014 Date Updated -12/09/2014
i02973146
Monitoring System
SMCS - 7451; 7490
Advisor Panel
Illustration 1 g01351201
(1) Engine Fault
(2) Gear and Direction
(3) Auger and Conveyor Systems
(4) Operator Error
The advisor panel consists of items (1), (2), (3), and (4). The advisor panel is constantly monitoring the machine
for active faults. The auger and conveyor system (3) in figure 1 currently displays an active fault. If the
background of any icon is dark, you must correct the source of the active fault before attempting to operate the
machine.
Navigation
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12/10/2017 AP600D Asphalt Paver TFM00001-UP (MACHINE) POWERED BY C6.6 Engine(KEBP0353 - 33) - Documentation
(5) Left/Up Arrow Key
(6) Right/Down Arrow Key
(7) Previous Key
(8) Home Key
(9) Ok Key
Left/Up Arrow Key (5) - Press the left/up arrow key in order to move the selector upward. Press the left/up
arrow key in order to move the selector to the left. You will use this key in order to adjust some preset values in
the calibration screens. You also use this button to scroll through available lists.
Right/Down Arrow Key (6) - Press the right/down arrow key in order to move the selector downward. Press the
right/down arrow key in order to move the selector to the right. You will use this key in order to adjust some
preset values in the calibration screens. You also use this key to scroll through available lists.
Previous Screen (7) - In order to return the view to the previous screen, press previous key (7).
Home Key (8) - Press the home key (8) at any time in order to return to the home menu. Refer to "Home Menu"
for more information regarding the home menu.
OK Key (9) - Press the ok key (9) in order to make a selection or accept a value.
Other Keys
(10) Automatic Engine Speed Control Key
Automatic Engine Speed Control Key (10)

The automatic engine speed control key (10) is used in order to control the operating speed of the engine. Press
and hold the key for three seconds in order to turn on the automatic engine speed control. When the automatic
engine speed control is active, the key will emit a green light. When the automatic engine speed control is
inactive, the key will emit an amber light.
The automatic engine speed control is applied when the operator stops the machine. When the operator stops the
machine with the propel lever, the engine speed will decrease after a preset time limit has passed. The automatic
engine speed control automatically increases the engine speed control when the propel lever is moved from the
neutral position to the forward or the reverse position.
The automatic engine speed control is a configurable parameter. Refer to "Control" for more information about
changing the time limit for the automatic engine speed control.
Automatic Conveyor Fill (11)
When this button is engaged the conveyors will automatically feed the augers until the sonic sensor is satisfied.
Automatic Auger Fill (12)
When this button is engaged, the augers will automatically fill the screed until the sonic sensor is satisfied.
Lower Lock (13)
When this button is engaged, the screed is placed in the HOLD position during the paving when the machine is
stopped. When the machine starts to pave, the screed resumes normal operation.
Start-up Screen
Example of a potential checklist upon start-up
Before you start the machine, move the ignition key to the ON position. Refer to Operation and Maintenance
Manual, "Engine Starting" for information on starting the engine. While the key is in the ON position, the start-
up screen will appear on the operator's display screen. Ensure that you complete all of the listed tasks before you
begin operating the machine. You must use keys (5) and (6) in order to scroll through the complete list.
Icon (14) provides information regarding the engine temperature. If you are operating in cold conditions and
icon (14) is active, the engine's cold start indicator is active. Wait for the color of the icon to change before you
start the engine.
Icon (15) provides information regarding the predicted life of the machine's battery. If icon (15) is dark, the
battery needs to be replaced.
Icon (16) refers to the hydraulic oil level. If icon (16) is dark, check the hydraulic oil level for the machine.
Gauge Cluster
The gauge cluster provides details for the listed information. Press the previous key (7) while you are viewing
the home menu in order to view the gauge cluster module.
Engine Coolant Temperature
Hydraulic Oil Temperature
Fuel Level
Ground Speed
Home Menu
(5) Left/Up Arrow Key
(6) Right/Down Arrow Key
(7) Previous Key
(8) Home Key
(9) Ok Key
The following options are accessible from the home menu. Use the navigation keys (5) and (6) in order to scroll
through the listed items. Once you highlight the desired menu, press the ok key (9) in order to select that item.
Operator
Service
Settings
Performance
Control
Totals
Operator
The following options are accessible from the operator menu. Use navigation keys (5) and (6) in order to scroll
through the listed items. Once you highlight the desired menu, press the ok key (9) in order to select that item. If
you wish to return to the home menu, press the previous key (7). If you press the home key (8) you will also
return to the home menu.
Select Profile
View/Save Current
Create Profile
Delete Profile
Factory Set
Select Profile
The select profile screen lists all of the available profiles that are stored in the memory. Refer to "View/Save
Current" for more information regarding viewing a profile and saving a profile.
Use keys (5) and (6) in order to scroll through the list of available profiles. A maximum of ten profiles may be
stored to memory. Once you highlight the desired profile, press the ok key (9). The preset preferences for the
selected profile will automatically be restored for operation.
Note: If you press the previous key (7) you will be returned to the operator menu. If you press the home key (8)
the home menu will appear.
View/Save Current
The view/save current screen allows the operator to view the settings of the selected profile. If the operator
chooses to alter any of the settings the changes can be saved from this view. The operator must press the ok key
(9) after the changes have been made in order to save the updated profile.
If you do not save the changes, the profile will revert to the previously saved settings.
Create Profile
The create profile screen is used to create a new operator profile. A maximum of ten profiles may be stored to
memory.
The blank text field (17) is the input box. Use key (5) in order to scroll to the left. Use key (6) in order to scroll
to the right. Once you have highlighted the correct letter with the selector (18), press the ok key (9). The
highlighted letter will appear in text field (17). Continue this process until the desired name has been entered. In
order to delete a letter, press the previous key (8). Once the desired name has been entered, move selector (18) to
the SAVE position. Press the ok key (9) in order to save the profile.
If you wish to cancel entering a new profile, move selector (18) to the CANCEL position and press the ok key
(9) .
Note: If you press the home key at any time, (8) the home menu will appear.
Delete Profile
The delete profile screen is used to delete an existing operator profile.
Use selector (19) in order to highlight an existing profile.
Press the ok key (9) in order to delete the selected profile.
Factory Set
The factory set screen is used to select the factory set profile. Use the factory set screen in order to operate the
machine under the factory set parameters.
Press the ok key (9) in order to accept the factory settings.
Note: If you press the previous key (7) you will be returned to the home menu. If you press the home key (8) the
home menu will appear.
Service
The following options are accessible from the service menu. Use the navigation keys (5) and (6) in order to
scroll through the listed items. Once you highlight the desired menu, press the ok key (9) in order to select that
item. If you wish to return to the home menu, press the previous key (7). If you press the home key (8) you will
also return to the home menu.
Diagnostics
Calibrations
System's Information
Diagnostics
The general performance of the machine is monitored by the ECM. If an issue is found, the issue will appear on
the active diagnostics screen. Do not use the active diagnostics screen as a reminder to perform
maintenance procedures. Follow the provided schedule in the Operation and Maintenance Manual,
"Maintenance Interval Schedule" in order to properly maintain the machine.
(20) Affected Module
(21) Fault Code
(22) Number of Occurrences
(23) First Occurrence
(24) Last Occurrence
(25) Engine Hour Meter
(26) Active Code
There are six MID codes. The MID codes are listed below.
Engine ECM "36"
Machine ECM "39"
Operator's ECM "53"
Right Operator Console's ECM "157"
Left Operator Console's ECM "156"
Screed or Implement ECM "082"
Use keys (5) and (6) in order to scroll through the list of the machine's faults. Once you highlight the desired
fault, press the ok key (9) in order to obtain more information about the fault. Do not operate the machine if
there is an active fault that requires immediate attention. If you wish to return to the service menu, press the
previous key (7). If you press the home key (8) you will return to the home menu.
Affected Module (20) - The column for the affected module is "Mid". There are three possible values for this
column. If the highlighted fault had a "Mid" value of 53, there is a fault with the operator's display. If the
highlighted fault has a "Mid" value of 39, there is a fault with the machine's electronic control module. If the
highlighted fault has a "Mid" value of 36, there is a fault with the machine's engine.
Fault Code (21) - Every fault that is detected by the active diagnostics screen has a code. Use this code in order
to determine the active fault. For more detailed information regarding the fault, press the ok key (9) while the
fault is highlighted. A detailed description will appear on the advisor panel.
Number of Occurrences (22) - The column that describes frequency of a particular fault is "Occ". The "Occ"
column counts the number of occurrences for specific fault.
First Occurrence (23) - The first occurrence of an active fault is recorded. The value that is displayed on the
engine hour meter (25) at the time of the fault is displayed in the "First" column.
Last Occurrence (24) - The last occurrence of an active fault is recorded. The value that is displayed on the
engine hour meter (25) at the time of the fault is displayed in the "Last" column.
Engine Hour Meter (25) - The engine hour meter (25) determines the total operating time of the engine.
Active Code (26) - The column that describes the nature of a fault is "Act". If the column displays a "X", the
fault is currently active. If the highlighted fault displays a "-" the fault is no longer active.
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Note: Press the ok key (9) when the fault is highlighted for a detailed description of the fault. Do not operate the
machine until all of the faults have been addressed.
Calibrations
The following features can be calibrated from the operator's display screen. Use the navigation keys (5) and (6)
in order to scroll through the listed items. Once you highlight the desired menu, press the ok key (9) in order to
select that item. If you wish to return to the service menu, press the previous key (7). If you press the home key
(8) you will return to the home menu.
Left Station's Propel Lever
Steering Cylinder Sensor
Left Auger
Right Auger
Left Conveyor
Right Conveyor
Forward Currents
Reverse Currents
Left Paddle Sensor
Right Paddle Sensor
Vibratory Motor Solenoid
Tamper Bar Solenoid
After you have selected one of the listed items, a screen will appear in order to confirm that you want to perform
a calibration. Press the ok key (9) in order to proceed with the calibration. Press the previous key (7) in order to
return to the calibration menu. If you press the home key (8) you will return to the home menu.
In order to perform the calibration, follow the steps on the screen. The steps will appear in area (27). After you
perform a step, press the ok key (9) in order to proceed to the next step. If you wish to abort the calibration,
press the previous key (7) in order to return to the calibration screen.
Once you have completed all of the steps, the message "CALIBRATION COMPLETE" will appear.
System's Information
The system's information screen provides detailed information about the machine. The following component's
details are available from the screen for the system's information.
Advisor
Engine
Machine
Master Station
Screed
Use keys (5) and (6) in order to scroll through the system's list. Once you highlight the desired component, press
the ok key (9) in order to obtain more information. If you wish to return to the service menu, press the previous
key (7). If you press the home key (8) you will return to the home menu.
system's information screen details
After you select one of the available options from the system's information screen, you will see the following
information.
Software's Description
Software's Part Number
Software's Release Date
Electronic Control Module's Serial Number
Settings (Display Setup)
If you select "settings" from the home menu, you will be able to change the display's setup for the advisor panel.
Use keys (5) and (6) in order to scroll through the display setup list. Once you highlight the desired component,
press the ok key (9) in order to select that component. The following items are accessed from the display setup
screen.
Backlight
Contrast
Units
Language
Backlight
The menu for the backlight allows the operator to adjust the brightness of the advisor panel when the headlights
are ON and when the headlights are OFF.
Use keys (5) and (6) in order to scroll through the menu for the backlight. Once you highlight the desired item,
press the ok key (9) in order to select that option.
Press key (5) in order to increase the brightness of the screen. Press key (6) in order to darken the screen. Once
the desired brightness has been obtained, press the ok key (9) in order to return to the menu for the backlight.
If you wish to return to the menu for the settings, press the previous key (7). If you press the home key (8) you
will return to the home menu.
Contrast
The menu for the contrast allows the operator to increase the contrast between the light and dark areas on the
advisor panel. Scroll through the options on the display setup by using keys (5) and (6). Highlight the "contrast"
option and press the ok key (9) in order to adjust the level of contrast.
Once you select the option for the contrast, press key (5) in order to decrease the contrast. Press key (6) in order
to increase the contrast. Once you have achieved the desired level of contrast, press the ok key (9) in order to
return to the display setup screen.
Units
The menu for the units allows the operator to switch the displayed units between "ENGLISH" and "METRIC"
on the advisor panel. Scroll through the options on the display setup by using keys (5) and (6). Highlight the
"units" option. The current system of units is displayed on the right side of the advisor panel screen. Press the ok
key (9) in order to change the system of units.
Use keys (5) and (6) in order to select the desired system of units. Once you have highlighted the desired system
of units, press the ok key (9) in order to apply the setting to the display setup screen.
Language
The menu for the language allows the operator to switch the display between the following languages on the
advisor panel.
English
French
Italian
German
Spanish
Portuguese
Scroll through the options on the display setup screen by using keys (5) and (6). Highlight the option for the
language in order to change the language that is displayed on the advisor panel. The current setting for the
language is displayed on the right side of the advisor panel screen. Press the ok key (9) in order to change the
language for the advisor panel.
Once you are in the menu for the language, use keys (5) and (6) in order to select the desired language setting.
Once you have highlighted the desired language, press the ok key (9) in order to apply the setting to the display
setup screen.
Performance
The listed options are accessible from the menu for the performance of the machine. Use the navigation keys (5)
and (6) in order to scroll through the listed items. Once you highlight the desired menu, press the ok key (9) in
order to select that item.
Performance Parameters
Paving Calculator
Paving by Number
If you wish to return to the home menu, press the previous key (7). If you press the home key (8) you will also
return to the home menu.
Performance Parameters
The performance parameters screen provides information to the operator regarding the general performance of
the machine. Press the ok key (8) when the information is selected in order to view a list of items that can be
displayed in this window. Use keys (5) and (6) in order to scroll through the available items. Press the ok key (9)
in order to accept the item. The selected item will appear on the performance parameters screen.
Monitor the values on the performance parameters screen in order to determine if there is an issue with the
machine. Use keys (5) and (6) in order to scroll through the available information. Press the previous key (7) or
the ok key (9) in order to return to the menu for the performance. Press the home key (8) in order to return to the
home menu.
Paving Calculator
The paving calculator provides the operator with a means of calculating the efficiency of the paving. The
calculated efficiency provides feedback regarding the paving performance of the crew. The paving calculator has
two different views, the paving speed and the feeder rate. Use the navigation keys (5) and (6) in order to select
the desired calculator. Once you highlight the desired calculator, press the ok key (9) in order to select that item.
Paving Speed
Feeder Rate
You can adjust the inputs into the calculator in order to simulate your environment. Scroll through the inputs for
the calculator by using keys (5) and (6). Highlight the entry that requires a change and press the ok key (9). Use
key (5) in order to increase the selected value. Use key (6) in order to decrease the selected value. After you
have adjusted the selected value to the desired amount, press the ok key (9) in order to accept that value. Once
all of the parameters have been adjusted to fit your environment, highlight the "calculate" field. Press the ok key
(9) in order to calculate the efficiency.
If you wish to return to the paving calculator menu, press the previous key (7). If you press the home key (8) you
Paving by Number
The paving by number menu provides a checklist of standard techniques for paving. Your environment may
require different techniques for paving. For a typical environment, follow the paving by number's checklist in
order to efficiently pave.
Control
The listed options are accessible from the control menu. Use the navigation keys (5) and (6) in order to scroll
through the listed items. Once you highlight the desired item, press the ok key (9) in order to adjust that value.
"Automatic Engine Speed Control (AESC) Enable Switch Status"
"Automatic Engine Speed Control (AESC) Delay Time"
"Configuration Parameters"
Automatic Engine Speed Control AESC Enable Switch Status
The "automatic engine speed control enable switch status" informs the operator if the automatic engine speed
control is activated. The automatic engine speed control has two settings ON and OFF. Use keys (5) and (6) in
order to scroll through the control list. Highlight the "AESC enable switch status" and press the ok key (9). Use
key (5) or key (6) in order to change the setting. Press the ok key (9) in order to accept the selection.
It is also possible to change the status of the AESC by using the automatic engine speed control key (10). Refer
to "Automatic Engine Speed Control Key" for a description on the key.
Note: The factory setting is between 10 seconds and 15 seconds.
Press the previous key (7) in order to return to the home menu. Press the menu key (8) in order to return to the
home menu.
Automatic Engine Speed Control (AESC) Delay Time
The field for the "AESC Delay Time" controls the amount of time that elapses before the automatic engine speed
control activates. The automatic engine speed control ramps the engine speed to low idle. Refer to "Automatic
Engine Speed Control Key" for more information about the automatic engine speed.
You can change the time that elapses before the automatic engine speed control activates from the control menu.
Use keys (5) and (6) in order to scroll through the control menu. Highlight the "AESC Delay Time" field and
press the ok key (9). Use key (5) in order to increase the setting for the time. Use key (6) in order to decrease the
setting for the time. Press the ok key (9) in order to accept your selection.
Press the previous key (7) in order to return to the home menu. Press the home key (8) in order to return to the
home menu.
Configuration Parameters
You can also configure the following parameters from the control menu.
"Vibratory Sys Delay"
"Grade Slope Sys Delay"
"Cntr-Balance Sys Delay"
"Tamper Bar Start Delay"
"Screed Lock Delay"
"Wash Down System Delay"
Note: Not all parameters may be available on this machine.
In order to change the delay time for one of the listed parameters, use keys (5) and (6) to scroll through the list.
Press the ok key (9) in order to select that item. Use key (5) in order to increase the delay time. Use key (6) in
order to decrease the delay time. Press the ok key (9) in order to accept the selected value.
Press the previous key (7) in order to return to the control menu. Press the home key (8) in order to return to the
home menu.
Totals
The totals screen is accessible from the main menu. The totals screen provides the following information.
"Distance Traveled"
"Operating Hours"
"Paving Distance Traveled"
"Paving Hours"
"Fuel Consumption Rate"
Press the previous key (7) in order to return to the home menu. Press the home key (8) in order to return to the
home menu.
Copyright 1993 - 2017 Caterpillar Inc. Sun Dec 10 2017 18:42:46 GMT+0200 (Egypt Standard Time)
All Rights Reserved.
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12/10/2017 AP600D Asphalt Paver TFM00001-UP (MACHINE) POWERED BY C6.

6 Engine(KEBP0353 - 33) - Documentation

Operation and Maintenance Manual

(2) Gear and Direction

(3) Auger and Conveyor Systems

(4) Operator Error

(6) Right/Down Arrow Key

(7) Previous Key

(8) Home Key

Automatic Engine Speed Control Key (10)

Automatic Conveyor Fill (11)

Automatic Auger Fill (12)

Lower Lock (13)

Engine Coolant Temperature

Hydraulic Oil Temperature

(6) Right/Down Arrow Key

(7) Previous Key

(8) Home Key

The delete profile screen is used to delete an existing operator profile.

Use selector (19) in order to highlight an existing profile.

Press the ok key (9) in order to delete the selected profile.

Press the ok key (9) in order to accept the factory settings.

(21) Fault Code

(22) Number of Occurrences

(23) First Occurrence

(24) Last Occurrence

(25) Engine Hour Meter

(26) Active Code

Engine ECM "36"

Machine ECM "39"

Operator's ECM "53"

Right Operator Console's ECM "157"

Left Operator Console's ECM "156"

Screed or Implement ECM "082"

Left Station's Propel Lever

Steering Cylinder Sensor

Left Paddle Sensor

Right Paddle Sensor

Vibratory Motor Solenoid

Tamper Bar Solenoid

Software's Part Number

Software's Release Date

Electronic Control Module's Serial Number

Settings (Display Setup)

"Automatic Engine Speed Control (AESC) Enable Switch Status"

"Automatic Engine Speed Control (AESC) Delay Time"

Automatic Engine Speed Control AESC Enable Switch Status

Note: The factory setting is between 10 seconds and 15 seconds.

Automatic Engine Speed Control (AESC) Delay Time

"Vibratory Sys Delay"

"Grade Slope Sys Delay"

"Cntr-Balance Sys Delay"

"Tamper Bar Start Delay"

"Screed Lock Delay"

"Wash Down System Delay"

Note: Not all parameters may be available on this machine.

"Paving Distance Traveled"

"Fuel Consumption Rate"

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