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SOFTWARE DEFINED SUBSTATIONS AUTOMATION BASED ON


CENTRALIZED PROTECTION AND CONTROL ARCHITECTURE

Bastian FISCHER Bo ALMER Bengt ALMGREN


Locamation – The Netherlands Protrol – Sweden Ellevio - Sweden
Bastian.fischer@locamation.com ba@protrol.se bengt.almgren@ellevio.se

and testing. The capital expenditure (CAPEX) is


ABSTRACT substantial lower than currently offered functional
Today’s power systems are built based on a hierarchical equivalent solutions. Mounting and testing of the sensors
design with large centralized generation placed close to is simple, therefore requiring short primary outage times
the load of urban and industrial centers. The increase of and reducing power system availability constraints.
distributed and more intermittent generation requires a Although the perception is sometimes different the
new and more dynamic electric grid, which requires new reliability of the system increases by minimizing the
automation-, control- and protection schemes. Adding the number of components. Advanced software functions
need to manage the infrastructure, the different lifecycles, make it possible to maintain a high level of availability due
different speed of functional evolution along with the daily to the complementary and even redundant nature of
changing cybersecurity threats make clear that a new available data in the system. Checking the plausibility of
systemic approach is needed, with “separation of the total data set of a substation is a major step in
concern” being an intrinsic design principle along with improving the quality of information and simultaneously
future proofing functionality. This paper describes the decreasing the number of components.
rational, the initial pilots and the roll-out into business as
usual along with the lessons learned from over 4.5million
operating hours in various network topologies.

INTRODUCTION
The fundamental difference in lifetime of existing primary
equipment and secondary technology along with the
increased rate of innovation has triggered several utilities
to rethink their business case, their strategy by adopting
the design thinking of “Separation of Concerns”. This IT
principle simplifies development and maintenance by
splitting the overall functionality into individual sections,
which can be reused, as well as developed and updated
independently. One of the key benefits is the ability to
improve or modify without having to know the details of
other sections, and without having to make corresponding
changes to those sections.

Only by applying this “design thinking” will it be possible


to transition the existing grids towards connecting SOFTWARE DEFINED FUNCTIONALITY
distributed energy resources at scale while upgrading The primary process interface modules purely digitized the
faster than ever before the functionality of secondary voltage and current measurements as well as the digital I/O
control systems needed for safe and reliable operation.
positions. The processing of the data is performed in the
central control unit. This makes the implementation,
SOFTWARE DEFINED ARCHITECTURE testing and release of new digital signal processing
Together with several major European Network Operators algorithm for protection scheme or asset analysis merely
a radical simplified architecture was conceived to cope as simple as applying an upgrade without new engineering,
with the increase of complexity and faster obsolescence of without new wiring and without any circuit intervention.
digital secondary systems since their introduction in the Thus, such an upgrade of software can be done at a
90’s. The concept of the SASensor system is based on the marginal cost compared to commissioning a new fit for
“Software Defined” principle a solution with a minimal purpose dedicated box. Since all of the substation
number of discrete “boxes” to cover the complete functionality is defined in software an adjusted lifecycle
substation functions. This reduction automatically management process has to be implement and supported
decreases the initial cost of the hardware, but moreover it with tools which are typically deployed and tested for the
results in a reduction of engineering, installation, wiring ICT asset and configuration management. This life cycle
management includes next to the physical hardware the

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Paper OP39

installed versions, configurations, authorization, files, FUTURE PROOF FUNCTIONALITY


users, security, and logs of the deployment and must be
documented, tracked and managed. Furthermore, regular The CPC approach of SASensor provides a platform on
backup-, restoration-, disaster recovery and cyber security which all substation functions such as protection, control,
test can be integrated to implement stringent IT/OT automation, logging, alarming and eventing as well as
compliance with industry norms and best practices. storage and analysis of the high resolution, high precision
time synchronized data is performed within ruggedized
industrial computer and communication equipment. The
CENTRALIZED PROTECTION & CONTROL
separation of hardware from functionality and from data
There is no formal definition of centralized protection and makes the hardware agnostic to its future use in the
control (CPC) in IEEE based upon the working group’s substation. Thus, only at design time during the
survey of IEEE publications. The IEEE PES PSRC WG engineering the configuration and parametrization of the
K15 working group on Centralized Substation Protection SASensor software determines the functions of the system.
and Control defines a CPC as a system comprised of a It can be configured to perform a wide range of todays
high-performance computing platform. Within SASensor known and required substation functions but its generic
the Central Control Unit (CCU) is setup as a master-master design allows the implementation of new algorithms and
architecture to provide redundancy. CCU A and CCU B features in the future. Today, SASensor can be configured
are independently capable of providing protection, control, to perform functions, such as protections, automation and
monitoring, communication and asset management control, data-, alarm-, protocol and communication, high
functions by collecting and analyzing in real-time the data fidelity measurement monitoring power quality and assets
those functions require. SASensor is using high-speed, signatures as well as operational functions such as time
high-fidelity, time synchronized measurement data within synchronization, user- and access management, network
a substation. The optical isolation between the Current security, versioning of firmware or configuration.
Interface Module (CIM), the Voltage Interface Module SASensor requires only three device types to perform all
(VIM) and the Breaker/Binary Interface Modul (BIM) and todays substation functions and provide maximum
the Central Control Unit (CCU) ensures EMC-isolation flexibility to implement new functions and algorithms.
and follows the “separation of concerns” principle. One of
the main advantage of separating the Interface Modules
from Computing and Communication is the efficient end-
of-life management of those three different types of
equipment. The Interface Modules are designed to remain
for very long 30+ years in place, whereas the Central
Control Unit and Versatile Communication Unit might be
replaced sooner when more CPU or RAM resources are
needed to perform new protection schemes, new
algorithms, new asset health analysis, new control and
automation, new HMI or advanced cyber security threat
assessments. IMPLEMENTED PLATFORM
CPC relies on a secure, resilient, redundant and time The platform concept consists of a layered integrated
synchronized communication architecture. The dedicated hardware, firmware, software and data services
versatile communication unit distributes station time and architecture engineered to work together.
controls access for the local HMI, SCADA and encrypts
the communication to the corporate IT/OT network.
Such a platform in the substations secondary system
provides benefits like:
• Maximum flexibility with future proof functionality
• Shorter cycle from design, development and roll-out
• Faster innovation cycles for functions and algorithms
• Faster maturation of hardware and software functions
• Increased productivity with less obsolescence
• Invoke and valorize developed applications of
knowledge institutes or specialized third party
software development companies
• Enablement of data-driven, on premise, hybrid or
cloud based machine learning algorithm
• Optimizing the Total Cost of Ownership for the
distribution system owner

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IMPLEMENTED FUNCTIONALITY USER INTERFACE AND OPERATION


The deployment of the SASensor Platform in over 130+ The user interface of the system is completely web-based
installations at 275kV to 6kV levels has performed by now and supports the full lifecycle from design, to engineering,
over 4.5+ million operating hours in very different setups, deployment, operation, diagnostics, change and system
different applications and in different network- and management and all steps are integrated within the same
substation-types. This variety can only be accomplished framework and toolset.
with a rich set of generic functions capable to be combined
and configured as well as continuously extended to In the substation, the operation is performed on a robust
provide applications such as: industrialized PC or laptop. If enabled the same user
• Basic control and data acquisition functions, like interface can also be accessed from remote through a
alarm/event recording, telecontrol protocol support, secure and encrypted virtual private network connection.
graphical user interface for monitoring and control
• High fidelity, high speed data enabling a large
portfolio of different protections algorithm
• Software- and configuration version, release
management and deployment tools
• Embedded cyber security framework including
authentication, authorization and encryption
• Configuration of Substation Automation Applications
out of a repository of Function Blocks,
• Graphical application builder with Function Blocks
• Applications and/or Function Blocks can be
encapsulated in ‘encrypted containers' to ease version
& release management and protect the intellectual
property and the integrity of the system.

INHERENTLY BUILT-IN REDUNDANCY


Because all functionality is implemented in the Central
Control Unit only, redundancy is achieved by doubling the
CCU into two independent fully autonomous systems. TESTING
Application testing of a CPC system can almost
Although the interface modules for voltage (VIM), for
completely be done in the office. The data streams coming
current (CIM) and for breakers (BIM) are typically only
from the Interface Modules are massif but simple and well
single devices N-1 can be achieved either by duplicating
known and a defect interface module will be identified and
the most critical interface modules and/or by calculating a
directly replaced. The message going to the BIM are the
stream of sample-by-sample values based on the Kirchhoff
trip and close commands, extended with security and
law. In general, the calculated stream of voltage and
protocol data to enhance reliability of the interface.
current values from the Kirchhoff law are used to replace
one missing stream from one CIM or one VIM. The
Live recorded data streams or software generated data can
accuracy of the individual measurements is high enough to
be replayed in the CCU to test application software in a
replace a missing sample stream by the calculated one.
virtual live situation. This testing can be performed in an
This N-1 criterion is improving availability of data and
office environment. On site only a few peer-to-peer tests
functions without extra investments in hardware.
are performed to check overall configuration and settings.
The system design is inherent robust. In case that an
internal failure occurs, self-diagnostic functions will detect
PROTECTIONS
the failure, log the incident and if needed inform SCADA. The Current Interface Module CIM is equipped with
To minimize the incident by short maintenance times. double AD/converters to obtain a large measurement
Reliability and availability are maximized, not only by range, which is suitable to measure from 1% In up to 100
design but also with intelligent decision-making functions. x In short circuit currents. The digital signal is streamed
over fiber to the central processing unit where the signal is
In future, application functions can check on consistency processed and analyzed against the commissioned
of data to give information on the quality of the protection schemes such as PTOC, PAEF, PDEF, PDIS,
measurements and indications. The overall system quality PTOF, PTUF etc... and when exceeding the set points of
can be improved with knowledge rules interpreting the the bay the breaker is tripped by the BIM.
consistency of data.

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CONTROL AND AUTOMATION DATA DRIVEN TEST AUTOMATION


The centralized protection and control driven substation The CPC concept does not change the general need for
architecture pre-integrates the data, logic, signals, control, testing protection and control systems, but this concept can
automation and communication functions into a single change the specific requirements for, or methods of,
real-time framework and thus significantly simplifies not testing. The biggest change is that first the CPC separates
only the configuration, test, commissioning and operation, the central control unit from the physical interface modules
but furthermore provides cross-bay logic, station wide and second allows for data driven test automation of all
function and time synchronization and tooling for bay and station level functionality.
improved situational awareness, for diagnostics and root-
cause analysis of any fault and tripping situation. Elements to Test
Some of the key control and automation functions: Under the CPC concept, there are only three elements – the
• Local and remote control of the station CCU, the interface modules (BIM, CIM, BIM) and the
• Automatic switching sequences / Interlocking communications network between the CPC and interface
• Voltage regulation and Tap Changer Control modules. All three elements have different testing
• Operational data recording, metering and trending requirements and can be tested independently. The CCU
must be verified as working correctly. Since the CCU is a
• Alarm, exception and event recording
generic industrial single board computer, the goal is to
• Power Quality monitoring and recording
ensure the CCU is configured correctly for the specific
• Disturbance recording / historian application, and that it communicates correctly to the
interface modules. Testing must ensure that protections
DIGITAL FAULT RECORDING and critical substation functions are executed correctly,
The Digital Fault Recording (DFR) continuously monitors timely and deterministically. Therefore, massively
the operation of the electric power system, detects the scalable and highly automated data driven testing are
abnormal conditions in outgoing feeders, and applied to verify correct functional operation under normal
automatically records detailed voltage, current, contact as well as under exception unnormal operating conditions.
status and other related information during the abnormal
condition. Next the DFR provides data for the post fault The CPC approach allows continuous testing, verification
analysis. Automatic monitoring of process disturbances and simulation of abnormal operating conditions providing
across the entire station enables the possibility for better a significant improvement to assess the behavior against a
process diagnostics. Digital Fault Recording can be started defined outcome. Since these processes and techniques are
by user definable events and stores sampled data streams part of the development, engineering, acceptance and
and half cycle RMS values of all relevant process commissioning processes the correctness of the
variables. implemented applications and configurations is
significantly increased. Any collateral impact of a
The DFR captures a snapshot that includes trigger info, configuration or software change can be vetted against an
prefault state, DFR profile and P, Q, Vrms info. SASensor established desired baseline.
stores the snapshot in a file and sends the file automatically Acceptance Testing
to the Remote Control Centre (RCC) where the fault
location can be calculated based on network topology. CPC has little impact on the general requirements for
acceptance testing, other than the requirements for tools
and procedures. It is necessary to verify that the CPC will
perform protection functions as desired, even with the
maximum number of functions enabled. This will require
verifying the performance of individual protection
elements, along with verifying the performance of the
entire CPC including the communication.
Commissioning Testing
Commissioning testing of a CPC is highly simplified as
virtual nature of the CPC allows commissioning checks to
be done in a laboratory/office environment. Interface
devices require on-site commissioning to prove the
physical parts of the hardware are operating correctly. The
communications network must be proven to operate within
performance parameters during commissioning. Final
commissioning is limited to verify connections without
completely retesting the entire system.

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Maintenance Testing CONCLUSION


The data centric CPC architecture simplifies maintenance The software defined Centralized Substation Protection
testing significantly as the continuous collection and and Control architecture of SASensor implementing the
supervisions of Self-Monitoring Analysis and Reporting functionality in Software and separating the physical
Technology (S.M.A.R.T) data is providing real-time devices (hardware) into on the one hand into the fast
condition based health information. Furthermore, the data ageing components (computers) and the long unalterable
collected from multiple interface modules allows for interface modules with the primary process (sensors /
continuous self-testing and supervision of correct interface modules) on the other hand.
operation. The communications network also requires
little to no maintenance testing due to self-testing and The deployment of the SASensor Platform in over 130+
built-in diagnostics. Mainly the physical BIM output installations at 275kV to 6kV levels has performed by now
contacts, must be verified to be operating correctly during over 4.5+ million operating hours in very different setups,
normal primary equipment maintenance outages. different applications and in different network- and
substation-types and covering the full life cycle from
INHERENT CPC-BENEFITS design, to implementation, operation, maintenance and
The CPC-Architecture provides inherent operational, continuous improvement.
economical, technological and strategic benefits which
have been documented in large variety of different projects The challenges of the energy transition require the
and in different network topologies and configurations. As replacement of old secondary systems with a new
outlined throughout this paper as well as in the table below substation platform able to cope with today’s
the CPC approach is transforming the way of designing requirements, today’s best total cost of ownership while
and operating substation into an intelligent, data driven being able to address future functionalities, new
actively asset providing insight into the health of the CPC operational procedure and a new data driven network,
architecture as well as into the entire electrical distribution asset and commodity management leveraging deep and
network assets such as cables, transformers and breakers. massively scalable machine learning.

The simplification and reduction of the number of device The capital expenditure of the CPC architecture is
types is reducing the lifecycle, warehousing and spare substantial lower than currently offered functional
parts along with supply chain and avoided obsolescence. equivalent solutions. Mounting and testing of the sensors
The Software Defined Substation functionality paired with is simple and fast requiring short primary outage times and
the agnostic generic hardware allows to futureproof reducing power system availability constraints while
investments for the entire duration of the primary providing one of the best TCO for greenfield and retrofits.
equipment and thus provide best total cost of ownership to
the network operator. The ability to deploy new The effort to maintain and/or functionally upgrade the
functionalities by merely upgrading and automatically system during its live is done by remote communication
testing the new application is an invaluable benefit to by the grid company engineers from their office. Scarce
operators. The business benefits are proven and valid but resources are deployed efficiently. The operational
quantify savings requires an individual assessment. expenditure is optimized and ew protection and control
schemes, like wide area protections and phasor
The below IEEE table summarizes the differences and measurement functionality are possible with limited
benefits of CPC compared to conventional IED’s. implementation cost.

Multi-skilled teams will be assigned to engineer, install


and test the system for an efficient rollout. The newly
developed and adopted working procedures must have a
seamless connection to reach maximum scalability and
efficiency in continuous best practices improvement loops.

REFERENCES
[1] Ratan DAS, Mital KANABAR, 2015, IEEE PES
PSRC WG K15 Report "Centralized Substation and
Control"

[5] Adam THOMPSON, 2016, Master Thesis Virginia


State University “The Future of Substations:
Centralized Protection and Control”

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