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POWER GENERATION DISTRIBUTION ELECTRIFICATION

Sudhir - Powering the Nation


Sudhir is a name synonymous with power. It stands tall in the Power Generation Sector, providing
complete turnkey electrical solutions from GENERATION, DISTRIBUTION to ELECTRIFICATION.
An industry leader in the field of setting up Diesel based Captive Power Plants upto 20MW and
having its corporate office in Gurgaon with a revenue of over INR 1400 Crores. The company has a
wide blue-chip customer base and operates through multiple manufacturing facilities across India,
and focuses on Diesel & Gas Generators, HT & LT Switchboards, Transformers, Packaged
Substation and Turnkey EPC contracts.

The product line includes the widest range of Diesel Genesets 7.5-3000KVA with a fuel option of
gas, complete range of HT-11KV & 33KV Panels, LT Switchboards, Transformers, Packaged
Sub-stations and Turnkey EPC contracts covering electrical and mechanical services of Generation,
Distribution & Internal Electrification. Seven ultra modern state of the art manufacturing plants
stategically located in Silvassa, Athal, Jammu, Bangalore and Manesar serve over 40,000
customers.

Sudhir Transformers Ltd. - At a Glance


Transformers in operation in India and abroad Product Range
since 1969
.

First company to manufacture Dry Type Transformers Bangalore


(Mould-less Resin Encapsulated) in India Dry Type VPI & Cast Resin upto 10 MVA, 33KV class
.

Technical Collaboration for Dry Type Transformers Oil Type upto 20MVA, 33KV class
with DuPont, USA
. Reactors for currents upto 5000A, 33KV, 15mH
Proven expertise in design for special duty & Multi Converter Duty - Dual secondary, 2, 3 or 4 windings
Winding Transformers for applications like variable
Multi Tap Transformers
speed drives, furnace duty & converter duty
.

Designs tested at CPRI as per IS 2026, IS 11171 &


Silvassa
IEC 60726 & CBIP
.
Oil Type upto 4MVA, 33KV class
ISO 9001 : 2000 accredited by UKAS
.
Corrugated Tank Transformers
Proven high product reliability
. Lighting Transformers
Approved with all leading consultants & major
supplies to steel plants & thermal power plants
OIL TYPE TRANSFORMERS

Transformers and oil have always been synonymous


with electric power. Conventional Oil Type
Transformers use mineral base insulating oil as the
medium for cooling and insulation.

Optimum Design & Features


By using CRGO silicon steel mitred cores and paper enamel covered
conductors, the units are made compact, resulting in lower losses, better
regulation and longer life.
.

Windings are designed to withstand sufficient thermal, dynamic and electrical


strength induced during operation as well as under short circuit conditions.
Winding on HT side is provided with sufficient end-turn reinforcement for extra
strength.
.

Radial as well as axial clearances and cooling ducts provided for the coils
add to the safety and uniform cooling of the windings and limbs.
.

Each tank is pressure tested and the exterior surface is coated with primer and
2 coats of weather-proof paint. The interior is given anti-corrosive protection with oil resistant varnish.
.

Transformers are supplied with first filling of insulating oil conforming to IS-335/1980

Customised Solutions
Voltage regulation is provided with winding tappings as per customer's specifications generally at +/-5% of
input voltage. As a standard, tap changing is effected by means of externally hand-operated 'OFF CIRCUIT'
tap changing switch.

On Load Tap Changers (OLTC) with a variety of steps that provide optimum control can be offered. All tap
changing switches have indicators and locking device. Special multi-tapping transformers are also in the
product range, besides the special duty transformers.

Quality Assurance
Every transformer undergoes a series of tests throughout the manufacturing process, right from raw material
stage. All routine tests are carried out at our works as per IS 2026, IEC 60726 and other international
specifications. Type tests for impulse withstand and short circuit strength etc., have been conducted on
representative ratings and voltage classes, at approved national test houses.
DRY TYPE TRANSFORMERS
DuPontTM ReliatraN® - Transformer Solutions

It's more than just a technology. It's a concept of safety, reliability and conformity with the principles of
environment protection.

The superior performance of DuPontTM Nomex® paper and pressboard insulation has been benefitting Dry Type
Transformers, ranging in size from 25KVA to 19MVA/35KV distribution transformers for more than 35 years.

Nomex® Advantages in Dry Type Transformers


Sudhir and DuPont have entered into a technical collaboration to
manufacture the latest in Dry Type Transformer Technology. The
entire range would be manufactured at STL, Bangalore.

These transformers are designed by expert design engineers


using latest computer design software, who are supported by
DuPont engineers.

The thermal and electrical insulation performances of the transformer


are designed and rated at thermal class H (withstand up to 180°C),
while the major insulating material, Nomex®, is rated at thermal index
class R (whthstand up to 220°C). Thus there is a large safety margin in
the transformer design which increases reliability.

The DuPontTM Nomex® papers and pressboards along with the


sharp design features provide short and long term benefits in
the VPI Transformers.

®
Advantages of Sudhir - ReliatraN Brand
Transformers
These state of the art VPI Dry Type Transformers provide the best
solutions in the most demanding applications.

Free of partial discharge


High mechanical & short circuit strength
Resistant to dust & humidity
Safe equipment which can be placed close to the load
Flexibility in variable load situations
Increased overload emergency capability
Reduced size & weight for better space utilisation
Maintenance free under normal conditions
Economical solutions for the distribution of power
Comply to IEC 60726 & 11171-1985
CAST RESIN TRANSFORMERS
STL Cast Resin Transformers range up to 5000KVA (Air Natural/Air Forced) with a maximum voltage rating of
36KV/170KV BIL.

Technology
STL Cast Resin Transformers use class F/H Epoxy. This technology is used for both high & Low voltage coils
in order to guarantee the highest quality and reliability.

Using this technology, it is very unlikely for cracks or voids to form during production or service. Low and high voltage
coils which are designed to K-factor requirements are vaccum impregnated and are 100 percent moisture proof. Pure
epoxy resin is used as a casting material, which is reinforced with fiberglasss.

Cast Resin Transformers provide on increase in capacity by 50 percent through an air forced cooling system.
It is possible to supply STL Cast Resin Transformers in enclosures up to protection degrees of IP54.

Applications Advantages
Power distribution Maintenance free
Power supply to Short circuit proof
underground trains Low partial discharge
Rectifier drives Contains no halogen or nitrgen
Oil platforms Resistant to sudden temperature
Generator Excitation variations
Hardly flammable &
self-extinguishing
Sudhir Transformers Limited
(Formerly Sudhir Intra Vidyut Limited)

Fax: 080-27832268, E-mail : info@sudhirtransformers.com

Toll Free No.: 1800 102 7475

Regional Offices:
AHMEDABAD CHANDIGARH JAIPUR MUMBAI
B-501, Safal Pegasus SCO-281, First Floor, 403, Shalimar Complex 511, 'C' Wing, Floral Deck Plaza
Prahlad Nagar, Ahmedabad-380015 Sec. - 32 D, Church Road, Opp. M.I. Road Street No. 23, Central MIDC Road,
Ph : 079-66170003/4 Chandigarh - 160045 Jaipur - 302001 Andheri (E), Mumbai - 400093
Fax : 079-66170005 Ph : 0172-4640417-18 Ph : 0141-5104045 Ph : 022-28217311-12-13, 28395580
sudhirahd@sudhirgensets.com Fax : 0172-4640416 Fax : 0141-2371045 Fax : 022-28217314
sglchandigarh@sudhirgensets.com sglraj@sudhirgensets.com sglmumbai@sudhirgensets.com

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