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DESIGN, DEVELOPMENT AND ANALYSIS OF SQUEEZE FILM
DAMPERS FOR HIGH SPEED MACHINES
1
L.RASIDHAR, 2AADITYA VIKAS RAWAT, 3SAI ANKIT TRIPATHI, 4SK.ROSHAN ZAMEER
1
Professor Dept. of Mechanical Engg, Guntur Engineering College, Guntur, India
2,3,4
Dept. of Mechanical Engg, Guntur Engineering College , Guntur, India
E-mail: 1lankarasidhar@gmail.com, 2adyrajpoot@gmail.com, 3saiankit1@gmail.com, 4roshanzameer348@gmail.com
Abstract- Present day state of the art in the design of turbo machines has given much scope to the flexible rotor bearing
system. The most recurring problem in rotor dynamics is the excessive steady state synchronous vibration levels. Squeeze
film dampers (SFD) are the essential components of high-speed turbo machines since they offer the advantage of dissipation
of vibration energy and hence prevent rotor dynamic instabilities. A squeeze film damper is used between the bearing and its
foundation to reduce the unbalance forces transmitted to the pedestal by introducing an additional damping and thereby
reduce the amplitude of vibration to acceptable limit. This work highlights the design and development of squeeze film
dampers for high-speed machines in a more generic way. The first phase of the work involves the study of the effect of SFD
on rotor dynamics based on the parameters like, Damping ratio, Logarithmic decrement and Transmissibility. A theoretical
model is generated incorporating the said parameters. The dynamic analysis, which is of two fold, is carried by using the
ARMD software. The rotor dynamic effects are found without SFD and with SFD. The second phase of the work deals with
experimental investigation on a journal-bearing test rig as shown in figure with SFD supports up to a speed of 1800 rpm. At
the end, the vibrations obtained through theoretical analysis and experimental investigations are tabulated. It is concluded
that vibration levels are reduced by using SFD for the specified optimum inputs.
Keywords- Squeeze film dampers, Damping ratio, Logarithmic decrement and Transmissibility
Design, Development and Analysis of Squeeze Film Dampers For High Speed Machines
6
International Journal of Mechanical And Production Engineering, ISSN: 2320-2092, Volume- 5, Issue-1, Jan.-2017
http://iraj.in
SFD oil inlets with header and connecting the drain damper. If we assume a circular orbit (xo =Yo = )
holes to sump through hosepipes. the above equation can be written as
II. FUNDAMENTAL CONSIDERATIONS IN
(C xx C yy ) 2
SFD DESIGN E 2C 2 (4)
2 C
The amount of damping produced is the critical = 174.2 W
design consideration. If damping is too large the SFD
acts as a rigid constraint to the rotor-bearing system Flow:
with large forces transmitted to the supporting The flow required can be calculated from an
structure. If damping is too small, the damper is energy balance, assuming that all the heat is to be
ineffective and likely to permit large amplitude convected away by the lubricant
vibratory motion with possible sub synchronous QCpT=E
vibration. In the above equation, Cp = specific heat of
The damper geometry (length, diameter and lubricant – 1.88 e3 J/kg K and
clearance), operating speed and fluid properties T = temperature rise of lubricant
(density and viscosity) determine, on first instance, The inlet oil temperature to the damper = 318 K
the forced performance of SFDs. However, there are Average temperature of the damper oil film = 345 K
other important considerations that ultimately
T = 345-318 = 27 K
determine the appropriate operation of dampers. The
Q = 4.13 e –6 m3/s
relevant important issues are calculated below.
=0.25 lt/min
Assuming that the damper is supported by properly
designed O-rings such that the static equilibrium
Temperature effects:
position is defined by =0.2. Oil supply pressure is
sufficiently high that no film rupture occurs. An ISO An average temperature of the oil in the damper film
VG 46 is the damping fluid. is calculated to be 72 deg. And the oil flow was
Input parameters: calculated to achieve this value. It is of interest to
Diameter of the bearing, D = 100mm determine the effect on the damper performance if
Length of the bearing, L = 30mm higher film temperatures were allowed.It can be seen
Damper clearance, C = 0.075mm from standard data that fluid inertia begins to play an
Angular speed, = 1047 rad/s (10000 RPM) increasing role in damper performance as the
Kinematic viscosity, = / = 0.01/831 temperature increases. Here temperature does not
1.21e-5 m2/s affect the damper performance.
Damping Coefficients: Damper
Squeeze film damper Fig.1 is used for increasing the
3 2
L (1 2 ) damping by squeezing the oil between two non-
Cxx = D 5
(1) rotating cylindrical surface i.e., one is damper shaft
C and
2(1 2 ) 2
= 1.2 e5
3
L
Cyy = D 3
(2)
C 2
2(1 ) 2
Power Loss:
Design, Development and Analysis of Squeeze Film Dampers For High Speed Machines
7
International Journal of Mechanical And Production Engineering, ISSN: 2320-2092, Volume- 5, Issue-1, Jan.-2017
http://iraj.in
Two lobe bearing dynamic analysis was carried in the ARMD by
Two-lobe bearing was manufactured by boring the modeling the rotor with bearings. In the first case
circular bearing profile with shims inserted at the rotor-dynamic effects are found for without SFD by
horizontal joint. The shims are then removed and the giving the bearing stiffness and damping coefficients
bearing cap reassembled, yielding a reduced only, and in the second case i.e., for with SFD the
clearance in the vertical axis comparing with equivalent stiffness and damping coefficients are
horizontal axis. Thereby a geometrical preload can be taken for rotor-dynamic analysis. In both the cases
given to the bearing depending upon its load and pedestal stiffness and damping coefficients are
speed. Two-lobe bearing can take low loads and high neglected.
speeds when comparing with circular bearing.
The following are the input parameters for the two- IV. EXPERIMENTAL SETUP
lobe bearing used in the present paper.
Preload factor = 0.5 SFD test rig:
Length of the bearing = 25mm The principal components of the test rig are shown in
Diameter of the bearing = 50mm fig2. A 100 kW variable speed (maximum speed
Horizontal radial clearance (CH) = 0.06 mm 1700 rpm) thyrister controlled D.C motor was used to
Vertical radial clearance (CV) = 0.03 mm drive the test shaft through a step up gear box (1:6).
Flexible couplings have been provided between
III. EFFECT OF SFD ON ROTORDYNAMICS motor/gear box and gear box/test shaft, which gives
high degree of flexibility for the test assembly. The
Theoretical models test shaft can be rotated to a maximum speed of
The bearing stiffness and damping coefficients are 10,200 rpm. The speed of the test shaft can be
represented are by K1, C1 respectively. These results controlled and measured by thyrister controller. The
are conformed using the ARMD software. Squeeze test shaft is mounted between two SFD supports. The
film dampers do not generate stiffness coefficients SFD is loaded by dead weight discs of three (two
i.e., reaction forces due to static journal weighing 37 Kgs, one 35 Kgs).
displacements since a damper is not able to develop
hydrodynamic pressures in the absence of journal
motion. The SFD damping coefficients are calculated
by using linearized force coefficients.
The combined stiffness and damping coefficients are
Ke and Ce and respectively. These are given by
Ke K 1 (1 B) C1 D (5)
K1 D
Ce C1 (1 B ) (6)
where B and D are given by
Fig.2 SFD Mounted on Bearing Pedestal
K1 (K1 K2 m2 ) C1 C1 C2
2 2
B V. RESULTS AND DISCUSSION
K K
1 2 m2
2
2
2 (C1 C2 )2
A lab model SFD for a simple rotor with three discs
(7)
(weighing 750 N) supported on oil bearings (Two-
lobe) is designed and developed. Oil film stiffness
C1 (K1 K2 m2 2 ) K1 (C1 C2 ) and damping coefficients are evaluated theoretically
D for two-lobe bearing and Squeeze film damper
(K1 K2 m2 2 ) 2 2 (C1 C2 ) 2
separately and then equivalent (combined)
(8) coefficients are computed for rotor-dynamic study.
in the above equation Theoretical results obtained for lab model SFD are
K1 = stiffness coefficients of Two-lobe bearing Damping ratio, Logarithmic decrement,
K2 = stiffness coefficients of O-ring Transmissibility. These results are given in tabular
= Load/static eccentricity ratio form. The variation of Transmissibility with speed
C1 = damping coefficients of two-lobe bearing ratio is given in graphical form.
C2 = damping coefficients of SFD
m2 = mass of the SFD 1. Stiffness and damping coefficients of two-lobe
The rotor dynamic analysis was carried out using the bearing
ARMD Software by giving the above dynamic Input parameters
coefficients for with and without SF. The rotor-
Design, Development and Analysis of Squeeze Film Dampers For High Speed Machines
8
International Journal of Mechanical And Production Engineering, ISSN: 2320-2092, Volume- 5, Issue-1, Jan.-2017
http://iraj.in
Load = 730 N, N= 10,000 rpm, SFD clearance at the bottom when the bearing
D= 50 mm, L/D= 0.5, Pre load factor= 0.5, sits on the O-rings ( O-rings are loaded ) = 0.06 mm
cH = 0.06 mm, cV=0.03 mm Oil : ISO VG 46
Oil ISO VG 46, Oil inlet temperature = 45 deg
Oil inlet temperature=45 deg, Oil inlet pressure = 1.2 atm
Oil outlet temperature=72 deg.
Damping coefficients (N-s/m)
Stiffness coefficients (N/m)
Kxx = 0.10e8 Dxx = 1.20e5
Kxy = 0.38e8 Dxy = 0
Kyx =-0.47e8 Dyx = 0
Kyy = 0.94e8 Dyy = 1.06e5
Damping coefficients (N-s/m)
Dxx = 0.54e5 4. Equivalent stiffness and damping coefficients
Dxy =0.37e5 for journal bearing, SFD and O- ring
Dyx = 0.37e5
Dyy = 1.60e5 Equivalent Stiffness (N/m)
Kxx = 0.06e8
2. O-ring stiffness Kxy = -0.03e8
Load on each O-ring = 375 N, Kyx = -0.03e8
Damper radial clearance = 0.075 mm Kyy = 0.22e8
Static eccentricity of damper (e)= 0.015
Equivalent Damping (N-s/m)
Kxx = Kyy = 0.25e8 N/m
Dxx = 0.37e5
3. Damping coefficients of SFD Dxy = 0.0013e5
Dyx = 0.0008e5
Input parameters: Dyy = 0.65e5
D= 100 mm, L/D = 0.3, c= 0.075 mm
Load on the damper = 750 N 5. Damping and logarithmic decrement with and
Static eccentricity ratio = 0.2 without SFD
It can be observed from the tabulated and graphical Transmissibility Vs speed parameter at mode1
result at all critical speeds the damping rate and using Critical At mode 2 (Second speed 6590)
SFD in rotor bearing system that without SFD
increases logarithmic decrement values. Transmissibiity Vs Speed
Transmissibility was improved with SFD when 2
parameter
comparing with without SFD. y
itl1.5
i
Transmissibility Vs Speed ratio b
i 1 With SFD
s
is Without…
2 0.5
m
s
n
1.5 a 0
y R
itl T 0 1 2
i With SFD
ib 1 Speed parameter
s
is Fig.4 Transmissibility Vs speed parameter at mode 2
m
s0.5
n
ra VI. EXPERIMENTAL RESULTS
T 0
0 1 2
Speed ratio
Initial experiments were conducted on lab model
SFD up to a speed of 1800rpm. Bearing vibrations are
Fig.3 Transmissibility Vs Speed Ratio recorded at 1800rpm for drive/non- drive end
Design, Development and Analysis of Squeeze Film Dampers For High Speed Machines
9
International Journal of Mechanical And Production Engineering, ISSN: 2320-2092, Volume- 5, Issue-1, Jan.-2017
http://iraj.in
bearings with and without oil in SFD clearance and The experiments were conducted on the developed
the results are tabulated. Due to some speed lab model SFD and the vibrations were measured
controller problem the drive motor could not run the with and without SFD supports. It was found that
test rig beyond 1800 rpm and hence the experimental vibration levels were reduced by using SFD supports
results could not be obtained at higher speeds. when compared with /without sfd supports. The
Bearing vibrations above results are graphically given.
15 REFERENCES
)
K
P
(
N c10 [1]. A.Z.Szeri, A.A.Raimondi, A.Giron Duarte, ‘Linear force
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E /s
D m 1983, Vol.15, pp: 326-334.
U
IT ,m 5 [2]. Luis A. San Andres and John M. Vance, “Effect of fluid
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P IT
M C circular-centered Motions”, ASLE Transactions Volume 30,
A O No 1, pp: 63-68, 1987.
L0
E [3]. D.C.White, ‘The dynamics of rigid rotor supported on
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PROBE LOCATION system, 1972, pp: 213-229.
[4]. D.W.Parkins,’ Theoretical and experimental determination of
the dynamic characteristics of hydrodynamic journal
Fig.6 Non drive end bearing vibration levels with SFD and
bearing’, Journal of Lub.Tech, Transactions of ASME, Vol.
without SFD effect
101, 1979, pp: 129-139.
[5]. L.Della Pietra and G.Adiletta “ The Squeeze film damper
CONCLUSIONS over four decades of investigations. Part 1: Characteristic and
operating features” The shock and Vibrations Digest, Vol. 32,
A lab model SFD for a simple rotor with three discs No: 1, Jan.2002.
[6]. J.M. Vance, Alan.J.Kirton, ‘Experimental measurement of
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bearing and squeeze film damper separately and then
Design, Development and Analysis of Squeeze Film Dampers For High Speed Machines
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