Syllabus for the trade

of

PUMP OPERATOR CUM MECHANIC

(SEMESTER PATTERN)

under
CRAFTSMAN TRAINING SCHEME(CTS)

Designed in: 2013

By
Government of India
CENTRAL STAFF TRAINING AND RESEARCH INSTITUE
Directorate General of Employment & Training
Ministry of Labour & Employment
EN-81, SECTOR-V, SALT LAKE CITY
KOLKATA-700091
 List of trade committee members approved the syllabus of semester system for the trade of
“Pump Operator Cum Mechanic ” held at ATI, Chennai
Sl. No. Name & Designation Representing Organisation Remarks
1 Shri R. Senthil Kumar, Director ATI, Chennai Chairman
2 Shri S.Harinath Babu, Joint Director of Training ATI, Chennai Member
3 Shri E.Balakrishna, Ex_Joint Director of NIMI, Chennai Member
Training
4 Shri A.Suganthan, Assistant Training officer Govt, ITI, Arakkonam Member
5 Shri N. Ramesh Kumar, Training Officer CTI, Chennai Member
6 Shri T Nandagopal, Anna University, Chennai Member
7 Shri K. Thaniyarasau, Assistant Training officer Govt . ITI, Trichy Member
8 Shri P.K. Ramakrishnan Nair Ram international Industrial Member
Academy (p) Ltd, Chennai
9 Shri S.Arul Selvan , Assistant professor Dept Auto Engg, M.I.T, Anna Member
University, Chennai.
10 Shri S. Jayaraj, Associate Professor Dept Auto Engg, M.I.T, Anna Member
University, Chennai.
11 Shri R. Lakshmanan Bosch Ltd, Bangalore Member
12 Shri V.ChandraMohan NATRIP, Global Automotive Member
Research centre, Chennai
13 Shri V.Vadivelan NATRIP, Global Automotive Member
Research centre, Chennai
14 Shri A.D.Shewale Training Officer CTI, chennai Member
15 Shri B. Gridharan Visa Diesel Service, Chennai Member
16 Shri K.k.Valasarajan , Vice president Two Wheeler workshop Member
owners Association, Chennai
17 Shri Jayapal, Two Wheeler workshop Member
owners Association, Chennai
18 Shri V. Vadivelan Two Wheeler workshop Member
owners Association, Chennai
19 Shri Syedshwath Two Wheeler workshop Member
owners Association, Chennai
20 P. Marveldass, Assistant Director of Training ATI, Chennai Member
(Electronics)
21 K. ArulSelvi, Training Officer (Electronics) ATI, Chennai Member
22 Shri Gurcharan Singh, Assistant Director of ATI, Ludhiana Member
Training
23 Shri O.R. Arjun Mohan, Assistant Executive Agricultural Engg. Dept, Member
Engineer Chennai
24 Shri R.Murugesan, Assistant Executive Engineer Agricultural Engg. Dept, Member
Chennai
25 Shri Ramakrishne Gowda, Assistant Director of FTI, Bangalore Member
Training
26 C.Yuvaraj, Assistant Director of Training ATI, Chennai Member
 List of members attended the Workshop to finalize the syllabi of existing CTS into Semester
Pattern held from 6th to 10th May’2013 at CSTARI, Kolkata.

Sl. No. Name & Designation Organisation Remarks

1. R.N. Bandyopadhyaya, Director CSTARI, Kolkata-91 Chairman
2. K. L. Kuli, Joint Director of Training CSTARI, Kolkata-91 Member
3. K. Srinivasa Rao, CSTARI, Kolkata-91 Member
Joint Director of Training
4. L.K. Muhkerjee, CSTARI, Kolkata-91 Member
Deputy Director of Training
5. Ashoke Rarhi, ATI-EPI, Dehradun Member
Deputy Director of Training
6. N. Nath, CSTARI, Kolkata-91 Member
Assistant Director of Training
7. S. Srinivasu, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
8. Sharanappa, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
9. Ramakrishne Gowda, FTI, Bangalore Member
Assistant Director of Training
10. Goutam Das Modak, RVTI, Kolkata-91 Member
Assistant Director of Trg./Principal
11. Venketesh. Ch. , Principal Govt. ITI, Dollygunj, Andaman & Member
Nicobar Island
12. A.K. Ghate, Training Officer ATI, Mumbai Member
13. V.B. Zumbre, Training Officer ATI, Mumbai Member
14. P.M. Radhakrishna pillai, CTI, Chennai-32 Member
Training Officer
15. A.Jayaraman, Training officer CTI Chennai-32, Member
16. S. Bandyopadhyay, Training Officer ATI, Kanpur Member
17. Suriya Kumari .K , Training Officer RVTI, Kolkata-91 Member
18. R.K. Bhattacharyya, Training Officer RVTI, Trivandrum Member
19. Vijay Kumar, Training Officer ATI, Ludhiana Member
20. Anil Kumar, Training Officer ATI, Ludhiana Member
21. Sunil M.K. Training Officer ATI, Kolkata Member
22. Devender, Training Officer ATI, Kolkata Member
23. R. N. Manna, Training Officer CSTARI, Kolkata-91 Member
24. Mrs. S. Das, Training Officer CSTARI, Kolkata-91 Member
25. Jyoti Balwani, Training Officer RVTI, Kolkata-91 Member
26. Pragna H. Ravat, Training Officer RVTI, Kolkata-91 Member
27. Sarbojit Neogi, Vocational Instructor RVTI, Kolkata-91 Member
28. Nilotpal Saha, Vocational Instructor I.T.I., Berhampore, Murshidabad, Member
(W.B.)
29. Vijay Kumar, Data Entry Operator RVTI, Kolkata-91 Member
 GENERAL INFORMATION

1. Name of the Trade : Pump Operator Cum Mechanic

2. N.C.O. Code No. :

3. Duration : One year (Two Semesters)

4. Power norms :11 KW

5. Space norms : 84 sq. meters.

6. Entry Qualification : Passed 10th class examination

7. Unit Size (No. of Student) : 16

8. Instructors : a) Degree in Automobile/Mechanical Engineering from

Qualification recognized engg. college/university with one year
experience in the relevant field
OR
Diploma in Automobile/Mechanical Engg From
recognized board of technical education with two years
experience in the relevant field
OR
10th Passed + NTC/NAC in the Trade of “Pump
Operator Cum Mechanic)” with 3 years’ post
qualification experience in the relevant field

b) Preference will be given to a candidate with Crafts

Instructor Certificate (CIC)

* Note: At least one Instructor must have Degree/Diploma in Automobile/ Mechanical Engg. when applied
for 02 units.
 TRADE: “PUMP OPERATOR CUM MECHANIC”
FIRST SEMESTER
(Semester Code No. POM; SEM-01)

Week Trade Practical Trade Theory Engg. Drawing Workshop

No. calculation &
Science
1. Familiarization with Familiarization with the Importance of Importance of
workshop and work place. Institute, the trade and its engineering workshop
Rules and regulation of the importance in the drawing of the calculation &
workshop & Institute development of the country. trade. Science for the
Importance of cleanliness Safety- necessity, safety trade.
and orderliness at the work rules, first-aid and fire Free hand
place. Issue of tool box & fighting sketching of lines, Revision of
essential tools. Maintenance rectangles, fundamental of
of safety rules. Use of First- squares, circles, mathematics
aid materials, First-aid polygons. Etc. such as
practice of First-aid box. decimal,
Handling of Firefighting fraction, roots
equipment & Fire fighting etc.
practice.
2. Gripping the job suitably in Hack sawing purpose, types, -do- Ratio &
the vice jaws. Standing description and method to proportion -
posture with respect to bench use and precaution to be applied shop
vice. Marking out saw cut observed. Hacksaw Blade- problems.
Hack-sawing in excess purposed, types, description, Percentage-
materials. selection of appropriate applied shop
grade fixing of blade and problems
precaution to be observed
during Hack sawing.
3. Removing of scales, Vice-purposes, types, Free hand Properties of
balancing of file and filing description, method to use sketching of Rule matter-physical
flanges of channel. Filing and maintenance, use of and Caliper and chemical
straight, square in size within vice clamp. File-purpose,
+ 0.5mm types, description, size and
specification, convexity of
file. Clogging, pinning of
file and use of file. Proper
filing technique Vernier
Caliper-Purpose, calculation
of vernier constant, method
to use and read care and
maintenance.
4. Measuring the work piece.
Filing surface flat. Filing
adjacent side straight
maintaining squareness
flatness. Checking
Straightness, flatness &
sqaureness. Marking the
work piece, using marking
media and marking tools.
5. Exercises on filing steps
maintaining dimension with
in ± 0.2mm
6. Exercises of filling angular,
curved surface and making
template maintaining
dimensions within ± 0.1mm
Rule-purpose, types, Drawing Lines, Manufacturing
description and method to geometrical process of Iron
use. Caliper-purpose, types, figures and and steel.
description and method to dimensioning as Composition
use. Engineer's Square- per ISI: 696 properties and
purpose, types description uses of cast
and method to use. Iron wrought
Hammer-purpose, types, Iron and steel
description, method to use
and precautions to be
observed during
hammering. Surface plate-
purpose, types, description,
method to use, care and
maintenance. Vee Block-
purpose, types, description
and method to use.
Marking Block-purpose,
types, construction &
method to use. Scriber-
purpose, types, description
and method to use. Punch-
purpose, types, description
and method of use.
Micrometers-purpose, types Drawing, Units-
construction, calculation of proportionate free Instruction,
Least count, method to use and sketches of systems, S.I.,
and read, care and hammer, file, nut M.K.S.,
maintenance. Combination and bolt with Fundamental
Set-purpose, description & dimension and derived,
method to use. Vernier meaning of
Bevel protractor-purpose, mega, kilo,
construction, calculation of mili, micro,
vernier constant, method to etc.
use and read care &
maintenance.
Chisels-purpose, types, -do- Stress, strain,
description, method to use modules of
and precaution to be elasticity,
observed. Hook's law,
Gauges and templates - ultimate stress,
Definition of workmen's factor of
gauge, Inspection gauge and safety-
Master gauge. Purpose, definition,
types, description and explanation
method to use gauges and and simple
 templates used for the trade. calculations.
7. Exercises of marking, Work holding devices for Drawing Simple
drilling chipping & Filing to drilling-types, description, orthographic algebraic
produce square round & method of use. views of simple formulae.
triangular openings Drills and drilling-purpose, solids, like Applied shop
maintaining dimensions types, description, method rectangular problems.
within ± 0.08mm to use drill with or without blocks, hexagonal Factors-
drill chuck and precaution bars, hollow bar, difference
to be observed, purpose, stepped block, types of
types, description, method etc. as per IS: factorization
to operator drilling 696, Concepts of
machines and precaution to 1st & 3rd angle
be observed. projection.
Calculation of cutting speed
and feed. Use of coolant
during.
8. Exercises on drilling Reamers-purpose, types, -do- Properties of
reaming, counter sinking, description, method of use, triangles,
counter boring, spot facing reaming allowance, coolant regular
used and precaution to be polygons &
observed. Counter sinking, circle.
counter-boring & spot Calculation of
facing-tools procedure to be area of
followed and precaution to triangles,
be observed regular
polygons and
circles related
to the trade
9. Exercises on tapping and Screw threads-element and Drawing free Calculation on
dyeing. (Rod & Pipes) forms of screw threads, hand views of volume of
single and multistate tools from prism,
threads. Right & Left Hand pictorial drawings pyramid,
threads. Taps & Tapping- as per IS: 696 cylinder, cone,
purpose, types, description, cube,
precautions to be observed rectangular,
and method to use hand and parallelepiped,
machine taps using coolant. frustum of a
Calculation of drill size for cone, annular
tapping. Procedure to tape a ring and
blind hole, reasons for sphere.
breakage of tap.
Construction and method to
use a tape wrench.
Die & dyeing-purpose,
types, description, method
of use.

10. Exercises on fitting square,
dovetail and hexagon with
dimensions within ± 0.05mm
11. Exercises on scraping on flat
surface marking high spots
using Prussian Blue.
12. Exercises on making out key
as per shaft, hub, keyways,
preparing keys to fit into
keyways.
Description of die stock.
Procedure and precautions
to be followed during
dyeing.
Definition and explanation Drawing Calculation on
of elements of isometric views volume of
interchangeable system- of the given prism,
Basic Size, Limits, object as per IS: pyramid,
Tolerances & Allowances. 696 cylinder, cone,
Systems of limits, fits & cube,
tolerances - Types of Fit. rectangular,
Hole Basis & Shaft Basis. parallelepiped,
Newel, British, ISI/BIS frustum of a
System. Example of fixing cone, annular
limit for components used ring and
in various pump sets. sphere.
Limit Gauges-purpose, -do- Equations-
types, description, method Simple, simple
of use. Dial Test simultaneous
Indication-purpose, types, and quadratic.
construction, accuracy,
method to read & use, filler
gauge-purpose & Method of
use. Scrapers and scraping-
purpose, types, description
procedure for scraping and
precautions to be observed.
Surface roughness Symbols.
Keys, and key ways- Development of Properties and
purpose, types, description, the surfaces of uses of copper,
method to fit keys in the key different solid and Zinc, Tin,
ways. Procedure of hollow objects. Lead,
removing keys and Aluminum.
precautions to be observed Composition,
and method to use drift, properties and
pullers and extractors. uses of brass,
Purpose, types, description bronze, solder
and method to use pliers and white metal,
screw drivers. etc.
Spanners and wrenches-
purpose, types, description,
method of use. Locking
devices-their types-use of
screws, bolts, nuts & lock
nuts-check nuts, castle nuts.
 Split pins, locking plates,
spring washers & tab
washers-description &
method to use.
13. & Identifying, selecting, proper Purpose, types, description -do- Trigonometric
14. ropes and slings, use proper and application of ropes & system of
types of knots, use of various slings. Purpose, types, measurement
types lifting tackles description, operation, of angle,
observing safety precautions. application, care and trigonometric
Care and maintenance of maintenance of lifting ratios, relation
lifting tackles. Use of craw tackles for components of and formulae.
bar, roller timber. pump sets. Calculation on
Precautions to be observed height and
at the time of using lifting distance
tackles. calculation of
lapses.
15. & Making difference types of Purpose, types, description Drawing Friction, co-
16. keys for fitting pulleys, and application of belt orthographic efficient of
impellers. Assembling and pulley and belt drives. views with friction, angle
dismantling of bushes, Procedure to assemble and dimensions as per of friction,
bearings and couplings dismantle pulleys and IS: 696 from laws of
maintaining safety. impellers from shafts given isometric friction-
following safety views. Definition,
precautions. Purpose, types, explanation &
description and applications applications.
of bushes, bearings and Levers, screw
couplings. Procedure to fit jack, wheel and
bushes, bearings and axle definition,
coupling safely. application and
related shop
problems
17. Identification of different Pumps-its importance for Free hand Gravity,
pumps, its components, agricultural & industrial sketches of acceleration
prime movers. Practice on applications. different parts of due to
operational safety. Classification of pumps, its pumps gravity(g),
prime moves, parts and weight, centre
operational safety. of gravity-
definition,
explanation
examples and
calculation.
18. Dismantling of reciprocating Classification of -do- Scalar & vector
& pumps-valves, pistons, reciprocating pumps, quantity-
20. cranks, seals, etc. for construction and operation. meaning,
inspection, repair & Installation technique of difference and
replacement. Cleaning of reciprocating pump. Tools use.
 parts & assembling. and equipment required & Motion, rest,
Installation of reciprocating procedure. velocity,
pumps. displacement &
acceleration.
Definition and
related
calculation.
Newton's laws
of motion-
definition,
explanation
and related
calculation.
21. to Dismantling of rotary Classification of rotary Drawing free Calculation on
24. pumps-impeller, shaft, pumps- Construction and hand isometric repairing and
bearing, etc. for inspection, operation- repairing sketches of installation of
repair & replacement. procedure. Brief simple rotary pumps
Cleaning of parts and description of turbine & geometrical
assembling. Stage pumps, positive solids, hollow
Checking of alignment, displacement pumps and bodies & simple
clearance, etc. their advantages. Meaning machine parts
Priming technique and its of priming and its effect. from orthographic
application. Installation technique of views.
Installing, operating & rotary pump-procedure,
testing of rotary pumps tools and equipment
required
25. i) Project work
ii) Industrial visit (optional)
26. Examination
 TRADE : “PUMP OPERATOR CUM MECHANIC”

SECOND SEMESTER
(Semester Code No. POM; SEM-02)

Week No. Trade Practical Trade Theory Engg. Drawing Workshop Cal. &
Science
1. & 2. Servicing of pumps Difference types of valves- Free hand sketches Heat treatment-
& valves of general their description, of the tools required Hardening,
purpose and of advantages & use. Special for repairing a Tempering,
corrosive fluids. pumps & Glands used for pump set. Annealing,
Selection of gasket, corrosive fluids. Normalizing &
packing & gland Difference gasket, packing Case hardening.
materials, marking & & gland materials-method Pressure-
cutting off gasket as of replacement. definition,
per shape & profile. Difference gasket cement explanation and
Using gasket used to prevent leakage units.
comment to stop and advantages of each
leakage & for fixing over the other. Principle
of direct reading pressure
and temperature measuring
instruments. Method to
read and application of
pressure and temperature
measuring instruments.
3. Installation of seals Various seals-their use and Free hand sketches Liquids-
leather polythene; places of application with of the precision properties, units of
asbestos, rope rubber advantages. instruments related measurement and
and mechanical seals. Lubrication-types of to the trade related friction.
Maintenance of lubricants use & method of Measuring of
lubrication systems. lubrication. suction ahead &
delivery head and
effects of
atmospheric
pressure on them.
Related shop
problems
4. & 5. Installation of Method of install, align Drawing views of Calculation on the
stationary & coupled and testing of pumps for typical geometrical cost of installation
pumps, checking and their serviceability. solids, hollow and and repairing of
correcting of Concept of tightening machine parts stationary &
alignment of pump torque of different sizes of dimensioning as per coupled pumps.
with its prime movers bolts given drawings.
and its serviceability
test. Testing of
pumps for their
 delivery flow &
pressure.
6. to 8. Reconditioning of Principle of centrifugal Drawing sectional Calculation on the
centrifugal pumps pump. Construction and views of cost of repairing
operation of centrifugal geometrical solids, and installation of
pump in series and hollows with centrifugal pumps,
parallel. Finding out dimensions as per types of fluid.
defects and method of IS: 696
recondition centrifugal
pump.
9. & 10. Dismantling Submersible pump- Free hand Calculation on the
identifying of parts, Construction, operation proportionate cost of repairing
finding out defects, and selection of sketches on the and installation of
repairing, appropriate type. parts of submersible submersible
replacement of Procedure to recondition, pump. pumps
components, install and test of
cleaning, assembling, submersible pumps.
installing and testing Causes of failures and
of submersible remedial measure.
pumps. Finding out
& rectifying faults
developed during
operation
11. to 13. Identifying and Defect in pump Sets- Reading, Work, power,
rectifying defects of procedure of detection of interpreting and energy-definition,
pumps sets. Practice causes & rectification. practicing for unit & related
on preventive & Purpose and procedure for identification of shop problems.
scheduled balancing of rotor. mission units and Horse power
maintenance of pump Procedure to be followed dimensions. (HP), watt, joule,
sets. for preventive & scheduled explanation, unit
maintenance, planning for and related shop
spaces and other stores. problems. Simple
machine,
mechanical
advantage,
velocity ratio and
efficiency-
definition,
explanation and
shop problems
related to pump.
14. Familiarization with Safety-Safety rules to be Drawing of Definition and
the safety precautions followed in connection electrical symbols explanation of
to be followed for with electrical work. First as per IS:1248 matter molecule,
electrical work. aid when effected by atom, electron and
Treatment for electric electric shock. Purpose, flow of electric
 shock. Use of hand types, description and current.
tools connected with method to use common Definition and
electrical work and electrical hand tools. explanation of
maintenance of conductors,
electrical machines insulators and
semiconductors.
15. Verification of Ohm's Description and method to Electrical; series, Definition,
law. Building up of use current, voltage and parallel and application &
electrical series, resistance measuring combination calculation on
parallel and instruments and Precaution circuits with BIS Ohm's law, series,
combination of series to be taken. Insulation symbols. parallel and
& parallel circuits. Tester-description, method combination
Measurement of to use and precautions to Electrical circuits circuits
current, voltage be taken. connecting
resistance and Alternating current- wattmeter& Energy
insulation resistance. Definition explanation and meter Definition, and
Exercises on fixing advantages over Direct explanation of
and connecting current and vice-versa work, power &
switches, holders, Concept and application of energy. Simple
fuses, plugs sockets, phase, star and delta calculation to
push buttons etc. connection. Procedure to determine
Use of test lamp and identify live, neutral, electrical power of
neon tester. single phase and 3-Phase electrical
Identification of live, power supply. appliances and
neutral and earthing Method to measure power energy consumed
wires. and energy consumed by by an electrical
Measurement of electrical appliances using circuit for a
electrical power and wattmeter and Energy definite period of
energy consumed for meter. time and
a definite period of difference loading
time.
16. & 17. Starting a single -do- Reading of the -do-
phase A.C. Motor circuit diagram of
with D.O.L. starter. electrical circuits
Starting a 3 phase
motor with star-Delta
starter.
Checking for proper
running of motor,
overheating, etc.
maintenance of
motors use and
connection of single
phase preventer
trouble shooting in
circuits etc.
18. to 20. Familiarization with I.C. Engines-petrol and Reading, Heat and
Diesel engines, tools diesel engine, comparison interpreting and temperature -
and equipment between petrol and diesel practicing for definitions,
required for engine. identification of difference effects
maintenance, engine Diesel engine- missing views. of heat,
parts and their Characteristic, temperature scales
handling technique. classification, working and related
Starting and stopping principles, construction calculations
of engines. Running and operation of 4 stroke Transmission of
of engines and & 2 stroke engine. Heat-methods &
checking examples. Co-
temperature, fuel, oil efficient of linear
pressure and expansion of
consumption on load solids-Definition
adjusting engine & calculation.
speed.
21. & 22. Cleaning of fuel tank, Procedure to clean fuel Reading, Pascal's law &
checking leaks in the tank & check leak in the interpreting & fluid pressure
fuel lines. Cutting, fuel line. practicing Definition,
Flaring of tubes to Lubrication system-Types engineering explanation and
make T & Elbow description and advantages drawing for application.
using unions. of each over others. Filters identification of
Fitting of lubricating and oil coolers-their surfaces & edges,
pump oil filters, air description functions and surface finish
filters, checking and method to overhaul for tolerance &
adjusting of oil efficient functioning. allowance, study of
pressure. Preventive assembly drawing
maintenance & of pumps
repairing.
23. & 24. Trouble tracking for Common troubles in diesel Drawing sectional Abscissa,
diesel engines & Its engines and their remedies. views of machine ordinates, graphs
components and their Methods to be followed to parts with of straight line
repairing. assure quality servicing. dimension as per related of two set
Ecological considerations IS: 696 of varying
& pollution control. qualities
25. Revision
26. Examination
 TRADE : PUMP OPERATOR CUM MECHANIC
LIST OF TOOLS & EQUIPMENTS

A .TRAINEES TOOL KIT FOR 16 TRAINEES + 1 INSTRUCTOR

Sl. No. Name of the items Qty.

1. Steel Rule 300mm 17 Nos.
2. Try Square 150mm 17 Nos.
3. Spring caliper, outside 150mm 17 Nos.
4. Spring caliper, inside 150mm 17 Nos.
5. Caliper, Hermaphrodite 150mm 17 Nos.
6. Spring Divider 150mm 17 Nos.
7. Scriber 150mm 17 Nos.
8. Centre punch 100mm 17 Nos.
9. Dot Punch 100mm 17 Nos.
10. Screw Driver 200mm 17 Nos.
11. Screw Driver (insulated handle) 150mm 17 Nos.
12. Screw Driver heavy duty 250mm 17 Nos.
13. Chisel flat cold 20mm 17 Nos.
14. Chisel cross cut 20mm 17 Nos.
15. Hammer Ball peen 500gms. 17 Nos.
16. Hammer Ball peen 250gms. 17 Nos.
17. File Flat bastard 250mm 17 Nos.
18. File Flat Second cut 200mm 17 Nos.
19. File Flat smooth 200mm 17 Nos.
20. Hacksaw Frame adjustable 250 – 300mm 17 Nos.
21. Plier combination insulated handle 150mm 17 Nos.
22. Plier Long – Nose insulated handle 150mm 17 Nos.
23. Wire insulation stripper for skinning Conductor from 1.4sqmm to 17 Nos.
4 sq.mm
24. Knife Double Blade 75mm 17 Nos.
25. Neon Tester 17 Nos.
26. Pincer 150mm 17 Nos.
27. Gimlet 6mm 17 Nos.
28. File Half round 250mm 17 Nos.
29. File Square smooth 200mm 17 Nos.
30. File Round Smooth 200mm 17 Nos.
31. Scraper Flat 150mm 17 Nos.
32. Scraper Half round 150mm 17 Nos.
33. Scraper Triangular 150mm 17 Nos.
B . TOOLS INSTRUMENTS AND GENERAL SHOPOUTFIT

Sl. No. Name of the items Qty.

1. Twist Drill 3mm to 13mm 2 sets
2. Die stock 100 mm capacity 4 Nos.
3. Tap Wrench 10 mm capacity 4 Nos.
4. Allen Keys Hexagonal 2.5mm to 12mm 4 Nos.
5. Taps and Dies Set B.A with stock & wrench 4 Sets
6. Taps & Dies set Metric with stock & wrench 2 Sets
7. Oil Stone 150mm x 50mm x 25mm 2 Sets
8. Adjustable Spanner 300mm 4 Sets
9. Machine Vice 200mm swivel base 2 Sets
10. Bench vice 120mm 8 Sets
11. Drilling Machine O to 12mm capacity motorized with chick and 1 No.
key
12. Grinding machine DE pedestal 180m m dia. Wheels rough and 1 Set
smooth
13. Drill HSS Taper Shank 2 Sets
14. Drill Angle gauge 2 Nos.
15. Diamond Dresser 2 Nos.
16. Outside Micrometer outside O – 25mm 4 Nos.
17. Vernier Micrometer outside O – 25mm 2 Nos.
18. Dial Micrometer outside O – 25mm 2 Nos.
19. Micrometer outside 25 – 50 mm 2 Nos.
20. Micrometer outside 50 – 75 mm 2 Nos.
21. Vernier Caliper 200 mm 2 Nos.
22. Vernier Height gauge 300 mm 1 No.
23. Inside Micrometer 15 mm to 100 mm with 2 Nos.
24. Depth Micrometer O – 100mm with extension 2 Nos.
25. Taps & Dies unified thread coarse series 6 – 25 mm 2 Sets
26. Drill chuck 0 – 6 mm 1 No.
27. Chain Wrench 75 mm 2 Nos.
28. Mechanical Puller 3 Leg 150 mm 2 Nos.
29. Pulley puller (Assorted size) 2 Sets.
30. Arbor press bench type 2 Nos.
31. Circlip pliers, Internal & external 2 Nos.
32. Extractor Fly Wheel & Magnate 2 Nos.
33. Angle plate 200 x 100 x 200 mm 2 Nos.
34. Straight edge 450 mm steel 2 Nos.
35. Surface plate 400 x 400 mm Grade – I 2 Nos.
36. Universal Marking Block 2 Nos.
37. Telescope gauge 13mm to 300 mm 2 Nos.
38. Vee Block Pair with clamps 70mm 2 Nos.
39. Vee Block Pair with clamps 150mm 2 Nos.
40. Dial Test Indicator with stand & bar,0.01mm Accuracy 1 No.
41. Steel Tape 1 Meter 1 No.
42. Tenon saw 250 mm 2 Nos.
43. Firmer chisel 6 mm 2 Nos.
44. Firmer chisel 12 mm 2 Nos.
45. Firmer chisel 25 mm 2 Nos.
46. Bradawel 2 Nos.
47. Blow Lamp 500 ml. 2 Nos.
48. Melting pan 1 liter 2 Nos.
49. ‘C’ Clamp 100 mm 2 Nos.
50. ‘C’ Clamp 150 mm 2 Nos.
51. ‘C’ Clamp 200 mm 2 Nos.
52. Rawl plug tool & kit 2 Sets
53. Masonry bit (Assorted up to 12 mm) 2 Nos.
54. Hand vice 50 mm 2 Nos.
55. Hand operated crimping tool 4 sq. mm 1 No.
56. Hand operated crimping tool 10 sq. mm 1 Nos.
57. Spanner socket set (Metric) with handle Tee bar and ratchet 2 Sets
58. Double ended spanner 6 mm to 32mm 2 Sets
59. Double ended ring spanner 6 mm to 32mm 2 Sets
60. Double ended offset ring spanner 6 - 32mm 2 Sets
61. Punch hollow 6,2,12,15 & 19. 2 Sets
62. Screw pitch gauge – Metric 2 Sets
63. Feeler gauge 2 Sets
64. Stud extractor 2 Nos.
65. Scissors 200 mm 2 Nos.
66. Magnifying Glass 75 mm 2 Nos.
67. Crow Bar 2 Nos.
68. Pipe wrench Adjustable 455 mm 2 Nos.
69. Pipe Vice 75 mm 2 Nos.
70. Direct Reading vernier caliper 200 mm 2 Nos.
71. Vernier Bevel protector with 150 mm plate 2 Nos.
72. Radius Gauge, Metric 2 Nos.
73. Hand Tachometer 0 to 10000 rpm 2 Nos.
74. Grease gun 2 Nos.
75. Fly Press 2 Nos.
76. Drilling Machine, Motorized, pillar 20mm capacity 1 No.
77. Ammeter AC 0 to 50 Amps 4 Nos.
78. Volt Meter AC 0 to 500 volts 4 Nos.
79. Wattmeter AC/DC, 0 to 10 kw 2 Nos.
80. Energy meter, AC, Single phase, 5 Amps, 230 Volts 2 Nos.
81. Megger 500 Volts 2 Nos.
82. Digital Tongue tester 0 – 20 A AC 1 No.
83. Digital Multimeter 2.5 Amps 1 No.
84. Single phase 220V capacitor type AC Meter Squirrel gage 1 No.
Induction motor 400V, 3 phase 50 Hz, 5 Hp with star – delta
 starter
85. Injector Testing Set (Hand Tester) 2 Nos.
86. Presser gauge 0 – 5 ks/am2 2 Nos.
87. Flow meter 0 – 400 Lt/min 2 Nos.
88. Temperature gauge 0 - 100°C 2 Nos.
89. Fuel Pump 2 Nos.
90. Injector Pump 2 Nos.

C. GENERAL MACHINERY

Sl. No. Name of the items Qty.

1. Diesel Engine 2 stroke vertical (up to about 10 kw / ISHP) 1 No.
2. Diesel Engine 4 stroke, vertical (up to about 10 kw / ISHP) 1 No.
3. Petrol Engine up to 0.75 kw / IHP 1 No.
4. Reciprocating pump (cut out mode) 1 No.
5. Rotary pump, (cut out mode) 1 No.
6. Diesel Engine up to 3.5 kw / 4.5 H.P fitted with pump 1 No.
7. Diesel Engine driven portable pump set. 2 Nos.
8. Centrifugal pump coupled with mono block set 1 No.
9. Back pull out type centrifugal pump 1 No.
10. Horizontal split casing pump 1 No.
11. Multistage pump 1 No.
12. Submersible pump set, eight stage up to 10 KW / 15 HP 1 Set
13. Overhead tank, pump minimum 5000 liters with level indicators 1 Set
and piping layout

D. WORKSHOP FURNITURE

Sl. No. Name of the items Qty.

1. Marking Table 900 x 900 mm 1 No.
2. Work Bench 2500 x 2000 mm 1 No.
3. Metal Rack 1820 x 1500 x 450 mm 2 Nos.
4. Almirah 1800 x 1200 x 450 mm 2 Nos.
5. Lockers with 8 drawers (Standard size) 2 Nos.
6. Artificial Respiration apparatus 6 Nos.
7. Fire Extinguisher 1 No.
8. Table and Chair for Instructor 2 Nos.
9. Single phase preventer 1 each