Professional Documents
Culture Documents
SECTION 07 41 63
PART 1 GENERAL
1.1 REFERENCES
The referenced publications listed below and indicated within the body of
this specification constitute a compilation of internationally recognized
standards. Contractor is responsible to comply with the most stringent
requirement or standard specified herein as well as adhering to all
requirements of QCS 2014. If a conflict is identified, contractor shall
generate a Request for Information (RFI) complete with suggested /
recommended course of action for approval by the Contracting Officer prior
to commencement of work or procurement of products. The publications are
referred to within the text by the basic designation only.
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FM GLOBAL (FM)
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STATE OF QATAR
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(1) Roof systems and attachments are to resist the wind loads as
determined by ASCE/SEI 7-10 in pounds per square foot.
1.3 DEFINITIONS
Fabricated Roof Panel Assembly: Metal roof and liner panels, attachment
system components, miscellaneous metal framing, thermal insulation, and
accessories shop fabricated or field assembled for a complete weather-tight
roofing system.
1.4 SUBMITTALS
Roofing Panels; G M
Flashing and Accessories; G M
Gutter/Downspout Assembly; G M
Coil Stock; G M
Factory Color Finish; G M
Sub-girts and Formed Shapes; G M
Closure Materials; G M
Insulation; G M
Pressure Sensitive Tape; G M
Sealants and Caulking; G M
Galvanizing Repair Paint; G M
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SD-04 Samples
Coil Stock; G R
Roofing Panels; G R
Fasteners; G R
Metal Closure Strips; G R
Insulation; G R
Manufacturer's Color Charts and Chips; G R
Test Reports; G M
Leakage Tests; G M
Fire Rating Test Report; G M
Coatings and Base Metals of Metal Roofing; G M
Factory Finish and Color Performance Requirements; G M
Wind Uplift Test Report; G M
Seismic Test Report; G M
SD-07 Certificates
Coil Stock; G M
Fasteners; G M
Galvanizing Repair Paint; G M
PVDF Repair Paint; G M
Warranty; G M/R
Information Form and Placard; G M/R
Material Safety Data Sheets; G M/R
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Materials that are combustible must be submitted to the Qatar Civil Defence
for review and approval. Submissions shall include copies of relevant test
reports and details on the proposed fixings used to secure the material to
the building. On approval, a Qatar Civil Defence certificate for the
External Cladding material will be issued to the submitting party.
After submittals are received and approved but before roofing and
insulation work, including associated work, is performed, the Contracting
Officer will hold a pre-roofing conference to review the following:
(1) Fabrication and Installation drawings for the following items are
to indicate completely dimensioned structural frame and erection
layouts, openings in roof, special framing details and
construction details at corners, ridges, eaves, building
intersections, curbs and flashing, location and type of mastic and
metal filler strips, location and erection of flashing and
gutter/downspout assembly:
(3) Roofing Panels, submit sample 30.5 cm long by actual panel width.
(4) Flashing and Accessories, submit sample 25.4 cm long of each type.
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Submit a wind design analysis from the manufacturer including, but not
limited to, wind speed, exposure category, co-efficient, importance factor,
designate type of facility, negative pressures for each zone, methods and
requirements of attachment. Include a roof plan delineating dimensions and
attachment patterns for each zone. Prepare signed and sealed wind design
analysis with a Licensed Project Engineer,in the geographic area where the
construction will take place.
b. Qualifications including:
(4) Insulation
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(10) Accessories
d. Submit plan for coordination of the work of the various trades involved
in providing the roofing system and other components secured to the
roofing.
e. Safety requirements
Guarantee the metal roof panel system manufacturer possesses the following:
Obtain each type of metal roof and liner panels, clips, closures and other
accessories from the standard products of the single source from a single
manufacturer to operate as a complete system for the intended use.
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Provide metal roof panels having insulation core material with the
following surface-burning characteristics as determined by testing
identical products according to ASTM E84 by a qualified testing agency.
Identify products with appropriate markings of applicable testing agency.
Provide metal roof panels identical to those of assemblies tested for fire
resistance per ASTM E119 by a qualified testing agency. Identify products
with appropriate markings of applicable testing agency.
Alternative test methods and Standards such as AS, BSI, CEN and ISO may be
used to verify compliance in test reports provided the method of testing is
demonstrated to be equivalent and verifies an equal or better fire
performance result than the ASTM, NFPA, or UL standards specified.
Details of the ECM's approval and listings, its method of fixing and the
extent of usage shall be included in the proposed Building Plans fire
safety submission for compliance verification.
1.5.9 Fabrication
Fabricate and finish metal roof panels and accessories at the factory to
greatest extent possible, by manufacturer's standard procedures and
processes and as necessary to fulfill indicated performance requirements.
Comply with indicated profiles, dimensional and structural requirements
conforming to AISI SG03-3.
Fabricate metal roof panel side laps with factory-installed captive gaskets
or separator strips that provide a tight seal and prevent metal-to-metal
contact, in a manner that will seal weather-tight and minimize noise from
movements within panel assembly.
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Form exposed sheet metal accessories that are without excessive oil
canning, buckling, and tool marks and that are true to line and levels
indicated, with exposed edges folded back to form hems.
End Seams: Fabricate nonmoving seams with flat-lock seams. Form seams
and seal with epoxy seam sealer. Rivet joints for additional strength.
1.5.10 Finishes
Comply with NAAMM AMP 500 for recommendations for applying and designating
finishes.
Deliver components, sheets, metal roof panels, and other manufactured items
to prevent damage or deformation; package metal roof panels for protection
during transportation and handling. Follow special requirements for
EN 10215 Aluminum-Zinc (Az) Coated Steel Strip and Sheet.
Unload, store, and erect metal roof panels in a manner to prevent bending,
warping, twisting, and surface damage.
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The Contractor shall allow for delivery of all materials and equipment to
site, as well as multiple handling required in the Works. The Contractor
shall also provide for adequate storage of all materials and equipment used
in the Works for the whole period of the Contract. The said storage shall
be as per the applicable Specifications of all concerned authorities and
departments.
1.8 WARRANTY
Furnish the metal roof panel manufacturer's 25-year roof system materials
and installation workmanship warranty, including flashing, insulation,
components, trim, and accessories necessary for a watertight roof system
construction. Make warranty directly to the Government, commencing at time
of Government's acceptance of the roof work. Provide a warranty with the
following conditions:
a. If within the warranty period, the metal roof system, as installed for
its intended use in the normal climatic and environmental conditions of
the facility, becomes non-watertight, shows evidence of moisture
intrusion within the assembly, displaces, corrodes, perforates,
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1.10 SCHEDULE
b. Panels 300 mm
- vertical legs 50 mm
- stiffening ribs 100 mm
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c. Screws 0.242 mm
0.216 mm
d. Bolts 6 mm
e. Studs 5 mm
f. Fasteners 13 mm
25 mm
g. Rivets 5 mm
3 mm
PART 2 PRODUCTS
Provide roll-form steel roof and liner panels to the specified profile,
with 3.52 kscm, and depth as indicated, conforming to ASTM A1008/A1008M,
ASTM A36/A36M. Ensure the material is plumb and true, and within the
tolerances listed:
Provide factory-formed steel roof panel assembly fabricated from two sheets
of metal with modified polyisocyanurate or polyurethane foam insulation
core foamed-in-place during fabrication with joints between panels designed
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(5) Shear Strength: 179 kPa when tested according to ASTM C273/C273M.
(7) Water Absorption: Not more than 1.0 percent by total immersion, by
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Composite Roof Panel length: Provide continuous panels to cover the entire
length of any unbroken roof area with no joints or seams. Form panels
without warping, waviness or ripples that are not part of the panel profile
and free of damage to the finish coating system.
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steel.
2.2.4 Finish
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The term "appearance of base metal" refers to the metal coating on steel.
Panels must meet the following test requirements:
e. Salt Spray Test: Withstand a salt spray test for a minimum of 1000
hours in accordance with ASTM B117, including the scribe requirement in
the test. Immediately upon removal of the panel from the test, the
coating must receive a rating of 10, no blisters in field as determined
by ASTM D714; and an average rating of 6.3 mm failure at scribe, as
determined by ASTM D1654. Rating Schedule No. 1.
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2.3.1 General
2.4 FASTENERS
2.4.1 General
2.4.3 Screws
2.4.4 Rivets
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2.5 ACCESSORIES
2.5.1 General
Provide only accessories which are compatible with the metal roof panels.
Sheet metal flashing, trim, metal closure strips, caps and similar metal
accessories can not be less than the minimum thickness specified for the
roof panels. Submit sample of metal closure strips 25.4 cm long of each
type. Exposed metal accessories/finishes to match the panels furnished,
except as otherwise indicated. Provide molded foam rib, ridge and other
closure strips which are non-absorbent closed-cell or solid-cell synthetic
rubber or pre-molded neoprene to match configuration of the panels.
2.5.4.1 Sealants
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Provide repair paint for PVDF color finish roofing that is compatible with
the paint of the same formula and color as the specified finish furnished
by the roofing manufacturer.
PART 3 EXECUTION
3.1 GENERAL
3.2 EXAMINATION
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been corrected.
3.3 PREPARATION
Provide metal roof panels of full length from eave to ridge or eave to wall
as indicated, unless otherwise indicated or restricted by shipping
limitations. Anchor metal roof panels and other components of the Work
securely in place, with provisions for thermal and structural movement in
accordance with NRCA 0409.
Anchor Clips: Anchor metal roof panels and other components of the
work securely in place, using manufacturer's approved fasteners
according to manufacturers' written instructions.
Erect roofing system in accordance with the approved erection drawings, the
printed instructions and safety precautions of the manufacturer.
Erect sheets true and plumb and in exact alignment with the horizontal and
vertical edges of the building, securely anchored, and with the indicated
rake, eave, and curb overhang.
Lay roofing sheets with corrugations in the direction of the roof slope.
End laps of exterior roofing can not be less than 20.3 cm; the side laps of
standard exterior corrugated sheets can not be not less than 2-1/2
corrugations.
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Anchor metal roof panels and other components of the Work securely in
place, using manufacturer's approved fasteners according to manufacturer's
written instructions.
Provide exposed metal flashing that is the same material, color, and finish
as the specified metal roofing.
Fasten flashing at not more than 20.8 cm on center for roofs, except where
flashing are held in place by the same screws that secure covering sheets.
Form drips to the profile indicated, with the edge folded back 1.27 cm to
form a reinforced drip edge.
3.6.3 Closures
Install metal closure strips at open ends of metal ridge rolls; open ends
of corrugated or ribbed pattern roofs, and at intersection of wall and roof
unless open ends are concealed with formed eave flashing; rake of metal
roof unless open end has a formed flashing member; and in other required
areas.
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3.7 WORKMANSHIP
Ensure lines, arises, and angles are sharp and true. Free exposed surfaces
from visible wave, warp, buckle, and tool marks. Fold back exposed edges
neatly to form a 1.27 cm hem on the concealed side. Ensure that sheet
metal that is exposed to the weather is watertight with provisions for
expansion and contraction.
Ensure surfaces that are to receive sheet metal are plumb and true, clean,
even, smooth, dry, and free of defects and projections which might affect
the application. For installation of items not shown in detail or not
covered by specifications conform to the applicable requirements of
SMACNA 1793. Provide sheet metal flashing in the angles formed where roof
decks abut walls, curbs, ventilators, pipes, or other vertical surfaces and
wherever indicated and necessary to make the work watertight.
Erect metal roofing straight and true with plumb vertical lines correctly
lapped and secured in accordance with the manufacturer's written
instructions. Do not vary horizontal lines more than 0.32 cm in 12.2 m.
Repair scratches, abrasions, and minor surface defects of finish with the
specified repair materials. Ensure finished repaired surfaces are uniform
and free from variations of color and surface texture.
Immediately remove and replace repaired metal surfaces that are not
acceptable to the project requirements with new material.
Remove and replace panels that indicate color changes, fading, or surface
degradation, determined by visual examination, with new panels at no
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New panels are subject to the specified tests for an additional year from
the date of their installation.
For each roof, furnish a typewritten information card for facility records
and a card laminated in plastic and framed for interior display at roof
access point, or a photoengraved 1 mm thick aluminum card for exterior
display.
-- End of Section --
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SECTION 07 42 63
PART 1 GENERAL
1.1 REFERENCES
The referenced publications listed below and indicated within the body of
this specification constitute a compilation of internationally recognized
standards. Contractor is responsible to comply with the most stringent
requirement or standard specified herein as well as adhering to all
requirements of QCS 2014. If a conflict is identified, contractor shall
generate a Request for Information (RFI) complete with suggested /
recommended course of action for approval by the Contracting Officer prior
to commencement of work or procurement of products. The publications are
referred to within the text by the basic designation only.
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Plastics
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STATE OF QATAR
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1.2 DEFINITIONS
Fabricated Wall Panel Assembly: Metal wall and liner panels, attachment
system components, miscellaneous metal framing, thermal insulation, and
accessories shop fabricated or field assembled for a complete weather-tight
wall system.
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Maximum calculated fiber stress must not exceed the allowable value in the
AISI or AA manuals; a one third overstress for wind is allowed. Midspan
deflection under maximum design loads is limited to L/180. Contract
drawings show the design wind loads and the extent and general assembly
details of the metal siding. Contractor must provide design for members
and connections not shown on the drawings. Siding panels and accessories
must be the products of the same manufacturer.
Provide metal wall panel assemblies complying with the load and stress
requirements in accordance with ASTM E1592. Wind Load force due to wind
action governs the design for panels.
Wall systems and attachments are to resist the wind loads as determined by
UL 580 and ASCE/SEI 7-10 in the geographic area where the construction will
take place, in pounds per square foot. Submit five copies of wind load
tests and seismic tests to the Contracting Officer.
Provide metal wall panel assembly for seismic conditions complying with the
applicable requirements of AISC 341.
Air leakage must conform to the limits through the wall assembly area when
tested according to ASTM E283.
1.4 SUBMITTALS
Qualification of Manufacturer
Qualification of Installer
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SD-04 Samples
Leakage Tests
wind load tests
seismic tests
SD-07 Certificates
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Fasteners
PVDF Repair Paint
Qualification of Manufacturer
Qualification of Installer
Submit the wall system assembly wind load and fire rating
classification listings.
Instructions To:
Government and/or Contractor Personnel
Include copies of Material Safety Data Sheets for
maintenance/repair materials.
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Materials that are combustible must be submitted to the Qatar Civil Defence
for review and approval. Submissions shall include copies of relevant test
reports and details on the proposed fixings used to secure the material to
the building. On approval, a Qatar Civil Defence certificate for the
External Cladding material will be issued to the submitting party.
After submittals are received and approved but before wall panel and
insulation work, including associated work, is performed, the Contracting
Officer will hold a pre-siding conference to review the following:
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h. Wall panel observation and repair procedures after metal wall panel
installation. Include review of sample PVDF Repair Paint.
Obtain each type of metal wall and liner panels, clips, closures and other
accessories from the standard products of the single source from a single
manufacturer to operate as a complete system for the intended use.
Provide metal wall panels having insulation core material with the
following surface-burning characteristics as determined by testing
identical products according to ASTM E84 by a qualified testing agency.
Identify products with appropriate markings of applicable testing agency.
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Alternative test methods and Standards such as AS, BSI, CEN and ISO may be
used to verify compliance in test reports provided the method of testing is
demonstrated to be equivalent and verifies an equal or better fire
performance result than the ASTM, NFPA, or UL standards specified.
Details of the ECM's approval and listings, its method of fixing and the
extent of usage shall be included in the proposed Building Plans fire
safety submission for compliance verification.
1.5.9 Fabrication
Fabricate and finish metal wall panels and accessories at the factory to
greatest extent possible, by manufacturer's standard procedures and
processes and as necessary to fulfill indicated performance requirements.
Comply with indicated profiles and with dimensional and structural
requirements.
Fabricate metal wall panel side laps with factory-installed captive gaskets
or separator strips that provide a tight seal and prevent metal-to-metal
contact, in a manner that will seal weather-tight and minimize noise from
movements within panel assembly.
a. Form exposed sheet metal accessories that are without excessive oil
canning, buckling, and tool marks and that are true to line and levels
indicated, with exposed edges folded back to form hems.
b. End Seams: Fabricate nonmoving seams with flat-lock seams. Form seams
and seal with epoxy seam sealer. Rivet joints for additional strength.
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1.5.10 Finishes
Comply with NAAMM AMP 500 for recommendations for applying and designating
finishes.
Deliver and package components, sheets, metal wall panels, and other
manufactured items so as not to be damaged or deformed and protected during
transportation and handling.
Unload, store, and erect metal wall panels in a manner to prevent bending,
warping, twisting, and surface damage.
The Contractor shall allow for delivery of all materials and equipment to
site, as well as multiple handling required in the Works. The Contractor
shall also provide for adequate storage of all materials and equipment used
in the Works for the whole period of the Contract. The said storage shall
be as per the applicable Specifications of all concerned authorities and
departments.
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1.8 WARRANTY
PART 2 PRODUCTS
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(5) Shear Strength: 179 kPa when tested according to ASTM C273/C273M.
(7) Water Absorption: Not more than 1.0 percent by total immersion, by
volume, when measured according to ASTM C272/C272M (EN 12087 EN 1609).
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2.2.2 Finish
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The term "appearance of base metal" refers to the metal coating on steel.
Panels must meet the following test requirements:
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e. Salt Spray Test: Withstand a salt spray test for a minimum of 1000
hours in accordance with ASTM B117, including the scribe requirement in
the test. Immediately upon removal of the panel from the test, the
coating must receive a rating of 10, no blisters in field as determined
by ASTM D714; and an average rating of 6.3 mm failure at scribe, as
determined by ASTM D1654. Rating Schedule No. 1.
2.4.1 General
2.5 FASTENERS
2.5.1 General
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2.5.3 Screws
2.5.4 Rivets
2.6 ACCESSORIES
2.6.1 General
All accessories to be compatible with the metal wall panels. Sheet metal
flashing, trim, metal closure strips, caps and similar metal accessories
must not be less than the minimum thickness specified for the wall panels.
Exposed metal accessories/finishes to match the panels furnished, except as
otherwise indicated. Molded foam rib, ridge and other closure strips to be
non-absorbent closed-cell or solid-cell synthetic rubber or pre-molded
neoprene to match configuration of the panels.
2.6.2 Closures
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2.6.5.2 Shop-Applied
2.6.5.3 Field-Applied
2.7.1 Fabrication
Shop fabricate sheet metal flashing and trim where practicable to comply
with recommendations in SMACNA 1793 that apply to design, dimensions,
metal, and other characteristics of item indicated. Obtain field
measurements for accurate fit before shop fabrication.
Fabricate sheet metal flashing and trim without excessive oil canning,
buckling, and tool marks and true to line and levels indicated, with
exposed edges folded back to form hems.
Repair paint for PVDF color finish wall panel must be compatible paint of
the same formula and color as the specified finish furnished by the wall
panel manufacturer.
PART 3 EXECUTION
3.1 GENERAL
3.2 EXAMINATION
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3.3 PREPARATION
Provide metal wall panels of full length from sill to eave as indicated,
unless otherwise indicated or restricted by shipping limitations. Anchor
metal wall panels and other components of the Work securely in place, with
provisions for thermal and structural movement in accordance with MBMA
Metal Building Systems Manual.
a. Anchor Clips: Anchor metal wall panels and other components of the
Work securely in place, using manufacturer's approved fasteners
according to manufacturer's written instructions.
Erect wall panel system in accordance with the approved erection drawings,
the printed instructions and safety precautions of the manufacturer.
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Sheets must be erected true and plumb and in exact alignment with the
horizontal and vertical edges of the building, securely anchored, and with
the indicated eave, and sill.
Work is to allow for thermal movement of the wall panel, movement of the
building structure, and to provide permanent freedom from noise due to wind
pressure.
Anchor metal wall panels and other components of the Work securely in
place, using manufacturer's approved fasteners according to manufacturer's
written instructions.
Exposed metal flashing is to be the same material, color, and finish as the
specified metal wall panel.
Drips to be formed to the profile indicated, with the edge folded back 12.7
mm to form a reinforced drip edge.
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3.6.3 Closures
3.7 WORKMANSHIP
Make lines, arises, and angles sharp and true. Free exposed surfaces from
visible wave, warp, buckle, and tool marks. Fold back exposed edges neatly
to form a 12.7 mm hem on the concealed side. Make sheet metal exposed to
the weather watertight with provisions for expansion and contraction.
Make surfaces to receive sheet metal plumb and true, clean, even, smooth,
dry, and free of defects and projections which might affect the
application. For installation of items not shown in detail or not covered
by specifications conform to the applicable requirements of SMACNA 1793.
Provide sheet metal flashing in the angles formed where roof decks abut
walls, curbs, ventilators, pipes, or other vertical surfaces and wherever
indicated and necessary to make the work watertight.
Erect metal wall panels straight and true with plumb vertical lines
correctly lapped and secured in accordance with the manufacturer's written
instructions. Horizontal lines must not vary more than 3.175 mm in 12.2 m.
Repaired metal surfaces that are not acceptable to the project requirements
are to be immediately removed and replaced with new material.
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QATAR Shield 5 Program - Site 7 SHIELD5SITE7
New panels will be subject to the specified tests for an additional year
from the date of their installation.
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W912ER-17-R-0030 Site S7