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–– A tribological selection must be identified before a proper lubricant can be selected for a specific application.
–– Lubricant performance must be optimized to meet the ever-increasing demands of modern industry.
In the past, the lubrication requirements for a specific application Tribological system
could be satisfied using one of the available general-purpose
lubricants. Lubricant selection typically was based on experience Before the proper lubricant can be selected for a specific
and empirical knowledge. This approach is no longer viable application, the tribological system must be identified to its
in today’s exacting environments, which entail ever-increasing fullest extent. This system includes the type of motion, speeds,
demands to run faster, longer, and hotter. Today’s lubricants temperatures, loads, and the operating environment.
must satisfy the extreme requirements that are specific to each
application. Once these system parameters are identified, the lubrication
engineer (or tribo-engineer) can rely on knowledge of the different
Tribology—the study of friction, lubrication, and wear—has lubricant chemistries to select a lubricant that will optimize
become the basis for selecting the lubricants needed in today’s the performance of the application. Since each chemistry
demanding environments. The lubrication requirements for a has advantages and disadvantages, it is important to choose
given application can be identified by examining the effects of specific chemistries that address each of the tribological system
tribological system parameters on lubricant chemistry. parameters. In addition, the lubrication engineer must further
analyze the application based on the identified tribological
system. This analysis includes such elements as speed factors,
elasto-hydrodynamic (EHD) lubrication, bearing-life calculations,
Speed
Speed is the second parameter on the tribological system. Speed
can be broken into the general ranges: fast, moderate, and slow.
Specific ranges for each of these speed categories can be set by
using the speed factor, as defined in Equation 1:
λ = h0/σ
where
From Equation 3, it is clear that when λ=1, the bearing will have
acceptable wear that will allow it to reach its rated life. As the
specific film thickness approaches zero, there is an increase in
Pressure-viscosity coefficients for five oils over the pressure range the metal-to-metal contact at the friction point. This increased
0-2,000 bar. metal contact will produce unacceptable wear. As the specific
film thickness approaches 4, there will be a decrease in metal-
in the film thickness of 51%. Knowing the pressure-viscosity to-metal contact, with an associated decrease in wear. When
coefficient of the different lubricant chemistries, the lubrication λ > 4, there is full metal separation between roughness peaks,
engineer can alter the film thickness by changing the lubricant which indicates full fluid film lubrication and an absence of wear.
chemistry alone. There is no need to change any other physical However, as λ increases beyond 4, the internal fluid friction
characteristics of the lubricant. increases and becomes detrimental.
Another lubricant-related variable in Equation 2 is the dynamic Research sponsored by the bearing companies has made it
viscosity, ŋ. The dynamic viscosity can be directly related to possible to calculate the required viscosity of the lubricant to
the kinematic viscosity of the lubricant and if it is doubled, will obtain λ = 1. The nomograph in Fig. 2 can be used to determine
increase film thickness by 62%. By doubling the velocity of the the minimum kinematic viscosity, V1, (i.e., viscosity needed
roller bearing, the film thickness of the lubricant can again be to achieve λ = 1) from the mean bearing diameter, dm, and
increased by 62%. The lubrication engineer has no control over the operating speed, n. For example, enter the bottom of the
the speed of the application, but knowing how the speed affects chart with the average diameter of the rolling-element bearing
the film thickness is important to the selection of a lubricant when (100 mm), then proceed vertically to the speed of the bearing
the application has variable-speed capability. The other variables (2000 rpm). Drawing a line horizontally to the left then provides
have a lesser impact on the film thickness of the lubricant. the required viscosity (10mm2/s) to obtain λ = 1 in this specific
application at the given operating temperature.
While the information in Equation 2 is important to the lubricant
selection criteria, the EHD film thickness is not used directly. Knowing the required viscosity, V1, the lubrication engineer can
Instead of film thickness, the lubrication engineer works with select the lubricant based on the specific viscosity, ĸ. This is
Special requirements
Other requirements
Speed-factor (n·dm) corrections for various types of bearings.
Lubricant selection can also be affected by a variety of other
specialized requirements:
factor, depending on the bearing design. Figure 5 shows speed-
• The application’s design life
factor corrections for a variety of rolling-element bearings. (The
maximum operating speed factor for a grease decreases as the • Lubrication equipment
sliding component and turbulence in the bearing increases.)
• Acceptable relubrication intervals
Once the maximum speed factors for the available lubricants
are known, the correction factors can be applied to select a • Cost
grease lubricant that meets the operating requirements of the
• Special certifications, e.g., NSF registration
specific application.
• Biodegradability
Lubricant selection criteria
Tribological system Summary
Analysis of the tribological system for a given application is Multipurpose lubricants cannot provide satisfactory service in
essential to selection of the appropriate lubricant. the demanding environments of today’s applications. Lubricant
performance must be optimized to meet the ever-increasing
• Service temperature range
demands of modern industry.
• Speed Factor (n•dm)
The first step in selecting the best lubricant for a given application
• Hydrodynamic lubrication
is to define the tribological system. With a fully defined
• Elasto-hydrodynamic lubrication tribological system in place, the next step is theoretical analysis.
Selection of a lubricant based on EHD (elasto-hydrodynamic)
• Extreme pressure
lubrication analysis or analysis of any other discrete parameter is
• Emergency lubrication inappropriate, since such analyses only deal with a subset of the
tribological system.
• Fretting
Klüber Lubrication NA LP / 32 Industrial Drive / Londonderry, NH 03053 / Toll Free: 1-800-447-2238 / Phone: 603-647-4104 / Fax: 603-647-4106
Innovative tribological solutions are our passion. Through personal contact and consultation, we help our customers to be successful worldwide, in all industries and markets. With our ambitious
technical concepts and experienced, competent staff we have been fulfilling increasingly demanding requirements by manufacturing efficient high-performance lubricants for more than 80 years.