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TABLE 1
Compositions of the alloys investigated
Alloy series A1 A2 A3 A4 A5 As A7 As A9
Amount (wt.%) of C 1.60 2.40 3.60 1.60 2.40 3.50 1.60 2.40 3.20
Amount (wt.%) of Cr 3.60 5.40 8.30 5.40 8.60 12.90 8.30 12.40 16.50
Each composition was prepared at three vanadium contents, 0 wt.%, 3 wt.% and 6 wt.% which are indicated as
AnV0, AnV3 and AnV6 respectively.
TABLE 2
Transformation temperatures and the phases identified for each alloy
a A T is the interval between the liquidus temperature and the temperature at the end of freezing.
bMatrix state: P, pearlite; M, martensite; B, bainite.
C B A
g i v e n i n T a b l e 2. A T is t h e d i f f e r e n c e b e t w e e n F i g u r e 1 is a s c h e m a t i c r e p r e s e n t a t i o n o f
the liquidus temperature and the temperature the microstructure that we observed for the
a t w h i c h c o m p l e t e e u t e c t i c c r y s t a l l i z a t i o n is unidirectionally solidified rod. Crystallization
a c h i e v e d , i.e. a t e m p e r a t u r e w h i c h is 1 0 - 1 5 °C starts with dendrites (the upper zone of rod
lower than the start of the last eutectic crys- A). Then eutectic cells of vanadium carbide
t a l l i z a t i o n a t a c o o l i n g r a t e o f 3 0 0 °C h -1. (7 p h a s e ) c r y s t a l l i z e , s t i c k i n g t o t h e d e n d r i t e s
112
in a curious manner resembling mistletoe on ite seems to be larger than in the correspond-
a tree (middle zone B). The last remaining ing alloys AsV6 and AsVs, probably because of
liquid transforms into oriented eutectic the presence of manganese.
MvCa (7) (lower zone C). For this alloy the
transformation temperatures are 1339, 1303, 3.2. Phase determination
1215 and 707 °C. The phases which were identified for each
The same stages in the crystallization paths composition are indicated in Table 2, as also
were found for all 27 alloys. In addition we is the state of the matrix. Table 3 shows the
investigated a b o u t 20 industrial alloys con- ranges of compositions for the three carbides
taining up to 3 wt.% Mn, up to 1 wt.% Mo M7C3, V6C5 and M3C. It should be noted that
and a b o u t 0.5 wt.% Si. Again we found the the most probable formula for the eutectic
same crystallization sequence even with some vanadium carbide is VsC5. Table 4 indicates
alloys which exhibit rather different micro- the composition of the matrix. Given the un-
structures. Figure 2 is a scanning electron certainty of the microprobe measurements
micrograph of an industrial alloy VH. Vana- for carbon analysis we may assume that the
dium carbides appear as coarse particles Which amount of carbon in the matrix is almost the
are trapped between the secondary arms of same for all the alloys and lies between 0.8
dendrites. The proportion of primary austen- and 0.9 wt.% (3.5 and 4 at.%). Also we note
that there is severe segregation of vanadium
during solidification and this allows the for-
mation of V8C5 (7) eutectic cells in the
dendritic groove.
TABLE 4
Compositions of the matrix
TABLE 3
Compositions of the different types of carbide
Type of carbide Fe (wt.Q (at.Q)) Cr (wt.Q (at.Q)) V(wt.Q (at.Q)) C (wt.Q (at.Q)) Approximate formula
V6C5 2-3 (1-2) 8-9 (5-6) 70-73 (46-48) 16-17 (46-49) (Vs.5Cro.4Fe0.1)C5
M7C 3 44-55 (30-41) 27-35 (20-28) 8-12 (5-10) 8 (29) (Fes.5Cr2.5V1)C 3
MsC 51-55 (40-44) 27-29 (23-25) 12 (10) 17 (24-25) (Fel.5CrVo.5)C
113
T 50 ~ m
l I
with the compositional variables x, y and z
(where x, y and z are the carbon, chromium
and vanadium contents respectively in weight
per cent), the balance being iron. The corre-
Fig. 3. Microstructures of alloys as a function of sponding coefficients result from a least~
carbon and chromium content. squares treatment of our measured values.
The equation obtained predicts the liquidus
temperature for any composition within the
A8 following strictly defined range of composi-
MC 3.2 tions: 1-4.5 wt.% C; 3-17 wt.% Cr; 0-7 wt.%
K2 17
V.
A7 As A3 T (°C) = 1614.15 -- 102.1x -- 5.18y --
5,8 MC 5.2 MC 2,4
K2 7.8 K2 12,8 Kc+K 2 34 -- 19.9z -- 2.41x 2 + 1.07xy +
+ 6.11xz + 0.19y 2 -- 0.29yz +
A2
MC 8,7
+ 0.83z 2 (1)
K2 6,4
There is good agreement between the experi-
mental and the calculated values of the
Fig. 4. Volumetric proportion of carbides for various liquidus temperature. The difference is
chromium and vanadium contents (MC-=V6C5; K2 smaller than 5 °C which is the estimated range
M7C3, KC =-M3C).
o f experimental error.
This equation can be represented geomet-
promotes coarse structures which are easier rically in various ways. The first is shown in
to analyse. The proportions of solidification Fig. 5 which gives the liquidus temperatures
carbides are indicated in Fig. 4 in positions for a chromium content of 5.15 wt.% and var-
corresponding to the morphologies shown in ious carbon contents, 1.6, 2.4 and 3.35 wt.%,
Fig. 3. against the vanadium content. Most of these
liquidus curves display a minimum as for the
4. DISCUSSION F e - V and Cr-V systems. This minimum shifts
towards larger vanadium contents when the
4.1. Liquidus representation chromium content is increased at a given
The main c o m p o n e n t s of white cast irons carbon level. One of the lines corresponds to a
are iron, chromium and carbon; therefore carbon content of 3.25 wt.% and a chromium
114
._°°° / /
/~ ~ L/~126o
1270
ol / / / / / _ _ . . - - - J
I
o'~ 5 z /--'1240
1350- ~ % ~ ..C2.4Cr5
I .c=,c,,s
1300-
I
~ .C3.35Cr15
o*/"C3.35Cr5
, 7// ,,,
,,,*" C3.35Cr5
1250 '~/ 1 2 3
c (%)
4 5 6 7
- 1350
eutectic alloys. The peritectic lines are placed cell. T h e y are encased by M7C3 which has
according to the phase that we identified in developed epitaxially. The VeC5 has under-
the microstructures {Table 2). The upper part gone the peritectic transformation from MeC5
of the eutectic line represents the crystalliza- to MTC 3. This interpretation fits in with our
tion of the eutectic VeC~ (~/) and the lower diagram. In addition, each time that we per-
part the eutectic M~C3 (7). A peritectic line formed anneals at a rather high temperature
shows the limits of the region in which MeC5 (1000 °C) the vanadium carbides became en-
and M7C3 are formed. It is worth noting that cased by M7C3 and the smaller rods dis-
this diagram is rather different from a similar appeared.
representation for the Cr-V-C system [10]. For low chromium alloys, another transfor-
The slope of the eutectic line is monotonic mation from M7C3 to M3C occurs. Figure 9
and there is no three-phase eutectic. shows the microstructure for the A2V3 alloy;
This diagram enables us to predict the the darker carbides are M7C3, and these are
crystallization path of the alloys. The follow- surrounded by M3C. There is only a slight
ing conclusion results: the initial vanadium contrast in the scanning electron micrograph
content of the alloy must exceed a certain since the mean atomic numbers of the car-
a m o u n t in order to allow the crystallization bides are close to one another. As a result of
of vanadium carbides. This is an important this lack of contrast, quantitative image
point since vanadium carbides have better analysis could not be used to discriminate
wear-resistant properties than chromium between the amounts of each carbide. As
carbides. However, a disadvantage of adding stated above, for low chromium alloys,
vanadium is its high cost. another peritectic transformation from M7 C3
to M3C occurs. The emergence of this carbide
4.2. Phase transformations M3C is consistent with Jackson's Fe-Cr-C
Usually freezing occurs at too fast a rate to diagram [ 8 ].
leave sufficient time for achieving complete During cooling, secondary vanadium pre-
peritectic transformation. Nevertheless, for cipitates nucleate and grow {Fig. 10). They
slowly cooled alloys we found evidence of the are spherically shaped as has often been found
transformation of carbides. Figure 8 shows for vanadium precipitates. Their growth must
the microstructure for the differential thermal be favoured by the relatively high diffusivity
analysis sample A3V3. The small rod-like va- of vanadium which is 50 times that of chromi-
nadium carbides lie at the centre of a eutectic um at 1000 °C [11, 12]. The precipitation of
vanadium carbides involved a depletion of